Mettler Toledo Thornton Catalog-Sensor Connection With Controller MX00 PDF

THORNTON
Leading Pure Water Analytics

Process Analytics Catalog
U.S./Canada
2012/13
pH
DO
TOC
Conductivity/Resistivity
Ozone
Housings
Flow
Sodium
Process Analytics Measurement Solutions

for Industrial and Pure Water Applications
World Headquarters
Mettler -Toledo Thornton Headquarters, Bedford, USA
For Technical Service Call For Fax Orders Call

1-800-642-4418 1-781-271-0214
METTLER TOLEDO
Our Products for Your Application
Table of Contents
Product Overview
Process Analytics Catalog
Introduction pH Electrodes
About METTLER TOLEDO 4 pH/ORP Sensors 48
Tools & Services 6 pHure Sensor with ISM 50
Measurement Systems 8 pH/ORP Housings 52
Process Parameters Introduction Dissolved Oxygen and Ozone Sensors

pH and ORP Systems 10 Dissolved Ozone Sensors with ISM 54
Oxygen Measurement Systems 12 High Performance Dissolved Oxygen Sensor
Ozone 13 with ISM 56
Conductivity 14 Long-Life Dissolved Oxygen Sensor 58
M800 and ISM Sensor Technology 16
Total Organic Carbon 18 Flow Sensors
Paddlewheel Flow Sensors 60
Sodium Analyzer Vortex Flow Meters 62
2300Na 20 Forward-Swept Impeller Sensors with Fittings 66
Sanitary Flow Sensors 68
Conductivity/ Resistivity Sensors
UniCond Conductivity / Resistivity Sensors Transmitters
for M800 & M300 ISM 22 M800 Multiparameter, Multi-Channel
Conductivity / Resistivity Sensors Transmitter (4-wire) 70
for M300 & 770MAX 24 M300 & M300 ISM Transmitter 72
Boiler Water Conductivity Sensors 30 770MAX Multi-Parameter Analyzer 76
656 Pure Light 32
Miscellaneous
Total Organic Carbon (TOC) Service, Calibration & Training 80
5000TOCi 34 Notes 86
5000TOCe 36
4000TOC 40
TOC Pump Module 44
550TOC 46
Info
i General information about

the product
Quick Tip
! Useful tips and tricks for

the product
Did You Know
? Additional and helpful

information
2 METTLER TOLEDO US and Canada

METTLER TOLEDOs Distribution Network
Worldwide
METTLER TOLEDO provides full sales and service coverage worldwide. Wherever our cus-
tomers are, we are the competent partner. Many global manufacturers rely on our long-
standing experience to ensure the highest levels of product and process quality control.
Mettler-Toledo Process
Analytics four producing
organizations ensure faster
logistics and response
time to market demands in
all global regions.
Representative main office

Representative branch office
Manufacturing
Market organization main office
Market organization branch office
Distribution network Consulting: Our highly skilled experts Products: A complete range of
Based at several global production are at your disposal to support you in products and systems to meet your
sites, with more than twenty market finding the best solution for your specific measurement requirements.
organizations, and numerous sales measurement application, including
representatives, METTLER TOLEDO planning, product selection, and After-sales service: With our cus-
maintains a distribution network all installation. tomized, lifelong service manage-
around the world. Satisfaction of our ment, we are able to assist in man-
customers is based on three pillars: aging measurement loops throughout
their entire life cycle.
Switzerland/Urdorf Mettler -Toledo Thornton China / Shanghai Brazil/ So Paulo

Headquarters of Process Analytics Headquarters, USA and Canada
METTLER TOLEDO US and Canada 3

About METTLER TOLEDO
Commitment to Innovation and Quality
METTLER TOLEDO
Introduction
The Leader in Liquid Analytical Measurement
METTLER TOLEDO Group applications and also for quality control METTLER TOLEDO makes every effort to
METTLER TOLEDO specializes in pro- purposes. The pharmaceutical, micro- meet the highest quality standards, res-
viding precision instruments with the electronics, chemical, food & beverage, olutely applying Total Quality Manage-
most comprehensive range of services and cosmetic industries are among the ment at both the product and process
on a global level. With more than principal users. level, but specifically as part of our
10,000 employees, the company gen- support for customers to comply with
erates annual sales of over 1.9 billion METTLER TOLEDO enjoys an excellent international guidelines.
US$. Mettler-Toledo International Inc. reputation as an innovator, and currently
has been listed on the New York Stock invests between 60 and 70 million US$
Exchange since 1997 (MTD). per year in research and development,
having increased overall R&D spend-
METTLER TOLEDO instruments are used ing by an average of more than 10%
for critical research and development each year for the past five years.
Mettler-Toledo Inc.
Laboratory Industrial Process Analytics Retail Product

Division Division Division Division Inspection
INGOLD THORNTON
Mettler-Toledo Process Analytics INGOLD is a worldwide leader in pH, THORNTON is the leader in pure
Within the METTLER TOLEDO Group, dissolved oxygen, CO2, conductivity and ultrapure industrial water monitor-
the Process Analytics division concen- and turbidity solutions for process ing instrumentation used in semi-
trates on analytical measurement analytical measurement systems in conductor, microelectronics, pharma-
solutions for industrial manufacturing chemical, food & beverage, biotechnol- ceutical, and biotech applications. Its
processes. The division consists of ogy and pharmaceutical industries. core competence is the in-line meas-
two business units: INGOLD and Its core competence is high quality in- urement of conductivity, resistivity, TOC
THORNTON, both internationally line measurement of these parameters and ozone in determining and control-
recognized leaders in their respective in demanding chemical process and ling water purity.
markets and technologies. hygienic and sterile applications.

THORNTON Leading Pure Water Analytics
THORNTON is the market leader in critical ultrapure and pure water
analytics, where accuracy and reliability are essential to product yield.
THORNTON Inc, founded in 1963 by strated by its innovative analytical multiparameter transmitter is highly
Dr. Richard Thornton, a Professor at instruments and sensors for the meas- successful in challenging applications
Massachusetts Institute of Technology, urement parameters of resistivity, con- within the pharmaceutical, biotech and
has been part of the Process Analytics ductivity, TOC, pH, dissolved oxygen microelectronics sectors.
Division since 2001. THORNTONs (DO) and ozone. A new, revolutionary
leading market position is demon- Smart TOC sensor integrated with a
INGOLD Leading Process Analytics

INGOLD has a long track record of innovative high-quality solutions
for demanding process analytics applications.
INGOLD was founded in 1948 by Dr. beverage industries. INGOLD offers sys- solutions for optimized maintenance
Werner Ingold. Today, INGOLD provides tems for the measurement parameters management in demanding
the broadest range of in-line analytical of pH/ORP, dissolved oxygen (DO), dis- applications.
measurement solutions for industrial solved CO2, conductivity and turbidity.
processes in the biotechnology, One of the latest developments includes
pharmaceutical, chemical and intelligent in-line sensor management
INGOLD and THORNTON A Qualified Team to Solve Your Requirements

INGOLD and THORNTON provide high-quality measurement solutions
tailored to specific applications in practically any area of process analytics.
Our goal is to develop intelligent and accuracy and reliability Our team of application specialists,
innovative measurement solutions reproducibility spread over the whole world will assist
which help you to optimize the produc- improved yield you in sustaining high product quality,
tion processes with newest measure- user-friendliness in increasing production yields and in
ment technology for: simplified validation procedures lowering maintenance costs.

Tools & Services
Whatever You Need, Wherever You Are
www.mt.com/ thornton
On-line Information and Support
Fast and Competent On-line Support
Visit our website at any time for fast and competent information.
The very latest, updated product and support documentation is
available in many different languages.
Unlimited access Complete measuring solutions Click and download

What you need ... We provide measuring systems for: Find everything you need at a click
Fast access to product pH/ORP Product and application news
documentation O2 dissolved Industry brochures and newsletters
Suitable process analytical solution CO2 dissolved Flyers and technical data sheets
Access to documents Conductivity /Resistivity Instruction manuals
What we offer... TOC Service and support center
Information on products and O3 (dissolved Ozone) Country specific sites with local
measurement solutions Turbidity information
Flow Device descriptions for digital
Success stories about our solutions
Sodium, Silica communication
in your industry
Country specific information and Find our offerings in:
service offerings Biotech and hygienic processes
Personalized access Chemical processes
Multilingual information Water purification processes
Extensive download offerings Wastewater applications
Access through industry Country specific content
Short product description Search by keywords
Features and benefits Product and service

documentation
Request quotes
and information
Applications
Access to product details

Customer Service / Technical Service
Seven Reasons to Choose METTLER TOLEDO
Customer service at METTLER TOLEDO strives to provide our customers

with added value whenever possible, including regular product service
as well as any challenging technical support.
Our focus is customer success When you purchase products from Our customers receive
The METTLER TOLEDO organization has METTLER TOLEDO you have the satis- Quicker repairs and calibration
the largest, best-trained global service faction of relying on proven products Reliable, professional,
network in the industry. Our global in your process and having a world efficient service
presence and reputation for outstanding class service organization standing Fast response time
quality make us the logical choice not behind them. when you need it
only to provide classical services but Higher system uptime
also for services that go far beyond Innovative and leading
those of other service providers. edge support services that
We understand that customers today METTLER TOLEDO also offer comprehensive tailored meet future needs
are interested in value-added service packages to meet your needs. Please contact your Regulatory compliance
solutions that give them competitive local METTLER TOLEDO representative for your individual Improved productivity and
advantages in the marketplace. solution. Please see phone number of your local enhanced competitiveness
That is what we strive to provide representative on the last page of this catalog.
our customers.
Providing the highest levels of service

and customer satisfaction is very
important to METTLER TOLEDO and we
understand that our customers expect
not only the highest quality products,
but also superior customer and techni-
cal support when they need it.
The service that METTLER TOLEDO

provides goes far beyond the initial
purchase. We pride ourselves in being
available for our customers, whether it
is to answer a technical question, pro-
vide details on system operation or to
manage requests for service.

Measurement Systems
The Perfect System for Your Loop
How to Build a Measurement System

System Selection
Select Your Components
For proper operation and optimal performance in your process, each element of your measure-
ment system must be carefully chosen. A complete measurement system requires components
including an electrode, housing, process connection, cable and transmitter.
1. Electrode / sensor selection 2. Transmitter selection 3. Housing selection

METTLER TOLEDO electrodes and sen- Transmitters are the component which Housings hold the electrode or sensor
sors are high performance and long communicate to the user and translates while providing contact with the
lasting. However, the proper selection the electrodes reading into a displayed process medium.
should be made according to the appli- measurement. The transmitter transfers Basic selection considerations are:
cation and process environment to the data to the process control system. Sensor compatibility
which it will be exposed. A variety of transmitters are available to Housing design: Stationary for sensor
Basic selection considerations are: suit each application and functional protection; retractable for safely with-
Measurement range requirement. drawing the sensor without process
Operating temperature range Basic selection considerations are: shutdown
Pressure resistance Available functionalities e.g. PID Immersion depth into the medium
Electrode length control, number of inputs and Process connection style
Accuracy outputs, data logging etc. Appropriate material of construction
Cable plug Communication protocol Ethernet, for process compatibility
Built-in temperature compensation PROFIBUS.
Hygienic requirements Power supply
Process environment with waterproof
rating and agency certifications
Customer conveniences, such as
backlit display, multi languages,
password protection
Area classification

4. Process connection selection 6. Preamplifier selection
Our process connections fix the hous- A preamplifier sends signals over long
ing to the vessel, reactor, pipe or distances reliably. Preamplifiers are
open basin. galvanically isolated to maximize elec-
Basic selection considerations are: trical noise immunity and operate either
Straight or inclined type with or without a solution ground.
Sockets, flanges and appropriate
thread
Appropriate material 7. Other components
Handling and maintenance may also
5. Cable (if needed) be enhanced by adding useful acces-
Various lengths of cable can be sories such as sensor simulators or
selected to provide flexIbility in locating polarization units.
the sensor.

Introduction
Increased Safety for Your Production Process
pH and ORP Systems

pH
Reliable Even in Ultra Pure Water Applications
With many decades of experience in designing pH/ORP electrodes METTLER TOLEDO offers
a state-of the-art solution for practically any type of process analytical application.
Functional definition To avoid health risks monitoring only, data logging or

pH can be described as a measure- To protect our environment process control.
ment of the relative acidity of a solu- To prevent physical/chemical
tion. Oxidation reduction potential damage to materials pH electrode selection
(ORP) as measured with an ORP elec- To meet regulatory requirements It is important to understand the details
trode, provides an indication of the To expand scientific knowledge of the application before selecting a pH
oxidative state of the solution. It is The accurate measurement of pH/ORP electrode. The table gives an initial
important to measure, and often to is critical in most industries. Each glance at the various electrodes avail-
control the pH and/or ORP of a solution application has unique physical able and typical applications. Selection
for several reasons: requirements of chemical, temperature, of a pH electrode requires a thorough
To produce products with consistent and pressure resistance and possibly knowledge of the process. Once the
well defined properties hygienic design. Another factor is what requirements are known, comparison of
To efficiently produce products at is to be done with the measurement: the electrode specifications detailed in
optimal cost this catalog will identify the appropriate
sensor.

THORNTON pH electrode selection guide
by industries and applications
*P
M)
pH
I SM
I SM
OR
(IS
(
(
9
sor
59
73
87
81
33
28
12
10
89
82
Sen
25
53
29
53
53
53
05
33
29
53
00
00
00
00
50
50
00
45
00
00
ure
52
52
52
52
10
10
52
41
52
52
pH
Industrial processes
Pharmaceutical Industry
Makeup Water
Wastewater
Power Industry
Makeup water
Cycle chemistry
Stator cooling
Scrubber
Wastewater
Semiconductor Industry
Makeup water
Pure water
Recycle, reclaim, waste
Water Treatment
Air scrubbers
Cooling water
Neutralization
Potable water
Wastewater Treatment
Flue gas neutralization
Galvanic wastewater
Industrial wastewater
Precipitation of heavy metals
Sludge dewatering
* New pH/ORP Sensors with ISM allow measurement of pH and ORP with the same sensor!

Introduction
High Process Efficiency Under Any Condition
Oxygen Measurement Systems

Dissolved and Gaseous Oxygen
High Reliability and Wide Application Coverage
METTLER TOLEDO provides sensors to measure dissolved oxygen (DO) in demanding low
ppb-level applications.
Measurement of dissolved oxygen The long life sensor with its durable
Proper oxygen levels are important in membrane and industry proven tech-
many processes involving the use of nology ensures low maintenance and
pure and ultra pure water. Control of long term stability. The high perform-
dissolved oxygen will ultimately ensure ance oxygen sensor excels in low ppb-
product quality,reduce costs and pro- applications providing high accuracy
vide maximum product yield. and rapid response.
Electrochemical oxygen sensors Professional service and validation

The THORNTON high-performance sen- Sensor service includes rebuilding,
sors have been designed for in-line cleaning, testing, and recertification of
measurements of dissolved oxygen in your THORNTON sensor, done quickly
the low ppb-range in power plant cycle and efficiently to minimize downtime.
chemistry and stator cooling systems Validation and testing of oxygen equip-
and in ultrapure water applications of ment is done with equipment traceable
the semiconductor industry. to NIST.
THORNTON THORNTON
High Performance Long Life Sensor

THORNTON Ozone Measurement Systems
Provide Accurate Response and Excellent Sensitivity
THORNTONs dissolved ozone measurement systems show rapid and accurate

response to ozone concentrations. The excellent sensitivity gives positive
detection of zero ozone after destruction by UV light.
Measuring principles Ozone sanitization of pharmaceutical Ozone sanitation of bottled water

Ozone passes through a gas-perme- water systems Continuous measurement and control
able reinforced membrane of excep- Complete sanitization is achieved by to proper ozone levels of bottled water
tional durability producing an electro- controlling ozonation downstream of is a key quality practice that promotes
chemical reaction and current flow in the storage tank. A second ozone consistent good taste and long shelf
direct proportion. Behind the membrane measurement guarantees the removal life.
is the platinum cathode where ozone of all ozone downstream of UV
reacts to produce the measurement sig- destruction. Ozone sanitization of beverage
nal. The electrochemical reaction is systems
completed at the silver anode. Full tem- Ozone sanitization of semiconductor Ozonated water is used in place of
perature compensation accounts for ultrapure water chemicals for CIP operations when
effects of both membrane permeability Ozone sanitization can be controlled by changing between flavors. Ozone pro-
and solubility of ozone in water. monitoring the ozone concentration vides cleaning and disinfection without
downstream of the ozonator and UPW risk of objectionable residuals or
Important features of an ozone sensor storage tank. To be sure all ozone has byproducts.
Rapid, accurate response been decomposed after UV lights a sec-
Positive zero detection ond ozone measurement can confirm a
Low maintenance with drop-in zero level.
modular membrane
Transmitter selection
THORNTON sensors are commonly
used together with the M800
multiparameter transmitter and the
M300 transmitter.
THORNTON dissolved ozone sensor

Introduction
Control Your Process Regardless of Your Application
Conductivity Systems
Conductivity
When Optimal Performance Is Essential
Electrolytic conductivity is a widely used analytical parameter for water purity analysis,
monitoring of reverse osmosis, cleaning procedures, control of chemical processes, and in
industrial wastewater.
Three commonly used techniques 2-electrode sensor design (Fig.1) UniCond Conductivity/Restivity Sen-
Electrolytic conductivity is a measure of An AC voltage is applied across the 2 sors with ISM (Fig.3)
the total ionic content of a solution. electrodes, and the resistance between The UniCond conductivity/resistivity
There are three main methodologies to them is measured. The built-in sensor advancement integrates the
measure conductivity: temperature sensor provides fast accu- measuring circuit and the physical
2-electrode sensors are for measure- rate measurement. The cell geometry sensor into a single unit. UniCond
ments in high purity water and and the high solution resistance allow conductivity/resistivity sensors provide
relatively low conductivity ranges for very accurate and precise conduc- exceptionally wide measurement
4-electrode sensors are for mid to tivity determination. ranges due to their advanced built-in
high ranges. They are more resistant measuring circuit. The on-board meas-
to fouling than two-electrode designs Sensors are used for: uring circuit eliminates interference
Inductive sensors cover mid to very water conditioning and purification from lead wire resistance and capaci-
high conductivity ranges, and are stages where they are capable of tance. Only digital signals go back to
particularly resistant to fouling. detecting minute levels of impurities in the transmitter. The UniCond design
METTLER TOLEDO offers all three ultrapure water. mitigates the effects of polarization
methodologies. enabling the upper range of the
4-electrode sensor design (Fig.2) conductivity sensor to be greatly
An AC voltage is applied across the expanded. UniCond sensors provide
Outer electrode cylinder
2 outside electrodes. The principle is to the ability to accurately measure from
measure the voltage drop across the 2 ultrapure water to brackish water (up to
inner electrodes. Therewith polarization 50,000 S/cm) with a single inte-
Inner errors are eliminated. Since this tech- grated sensor greatly simplifying water
electrode
nique measures potential drop the treatment instrumentation.
rod
measurement remains accurate. It per-
Fig. 1: Concentric 2-electrode design mits easier in-line cleaning and it can
be installed in smaller piping than
inductive sensors.
AC voltage Sensors are used for: concentration

source measurement of acids, alkalis, and
salt process streams.
AC voltage
measurement
Measuring
electrodes
Four electrode
sensor
Drive electrodes
Fig. 2: 4-electrode sensor design Fig. 3: UniCond

Application guide for conductivity sensors
Continuous conductivity monitoring

according to USP <645>
USP guideline <645> sets a standard THORNTON instruments fulfill all these
for the quality assessment of USP requirements. In addition, THORNTON
waters based on measurement of the instruments provide USP and EP set-
electrolytic conductivity. There is a points for convenience.
3-stage test in which stage 1 allows
on-line, non-temperature compensated
conductivity measurement. There are
specific requirements for the sensors
and transmitters (see table below).
58 031 409 4-electrode sanitary
Specification USP <645>

Conductivity sensor Verify cell constant within
and cell constant accuracy 2 % using a reference solution
Conductivity meter NIST traceable 0.1% precision
calibration resistors in place of sensor
Instrument resolution 0.1 S / cm
Instrument accuracy 0.1 S / cm
at 1.3 S / cm
Temperature compensation Must be read uncompensated
Instrument dynamic range 102
240-201 243E233
METTLER TOLEDO instruments
meet USP <645> water
conductivity requirements

Introduction
Enhanced functionality and Ease of use
M800 and ISM Sensor Technology

ISM Sensor Technology
Simplifying your System Installation
The M800 and ISM sensor technology combines power, flexibility and ease of use into a single
package. With critical information such as sensor type, calibration data and serial number
factory-stored in memory, the M800 and ISM sensors virtually eliminate the need for complex
transmitter configuration.
Plug and Measure Intelligent Sensor Management (ISM) Mix and match parameters from a
When connected, the M800 transmitter ISM enables you to take full advantage comprehensive range of sensors
automatically recognizes the sensor of digital sensor-transmitter communi- Two & four-channel M800 transmitters
type, model, and serial number; self- cation for excellent signal stability, fast reduce the cost per measurement point
configuring many basic characteristics sensor commisioning, predictive main- by providing multiple measurements.
of that measurement channel. Menu tenance and sensor diagnostics.
features for the transmitter are Conductivity/Resistivity
immediately customized for the Intuitive Touchscreen Operation THORNTON provides a full complement
detected parameter, calibration factors Large, button-free front panel provides of UniCond conductivity sensors with
are loaded, and measurements are intuitive, simple operation and easy NPT or Tri-Clamp sanitary fittings.
available within seconds. access to any menu or function.
Membrane Process
A single M800 can handle pretreatment and all important membrane
performance measurements including % rejection and % recovery.

An assortment of sensor options are and sensor functionality is completely Dissolved Ozone
available, including various lengths, controlled through a standard M800 To assure sanitization of pharmaceuti-
cell constants and materials. UniCond transmitter cal, semiconductor and bottled waters
sensors provide exceptionally wide using ozone, the THORNTON Ozone
measurement ranges due to their on pH & ORP Sensor with ISM provides reliable,
board digital measuring circuit. METTLER TOLEDO Thornton provides a accurate monitoring. Its drop-in
Precise factory calibration of cell variety of ISM sensors with a platinum replacement membrane design allows
constant and RTD is stored in sensor solution ground that can also provide fast, simple, inexpensive maintenance.
memory for immediate access by the ORP measurement. The high purity pH
M800. assembly uses a shielded flow cham- Flow
ber and self-pressurized reference elec- A variety of flow sensors are available
Total Organic Carbon (TOC) trode for stable measurement. to provide pulse input to the M800 to
The 5000TOCi sensor utilizes UV meet the needs of most applications.
Oxidation and differential conductivity in Dissolved Oxygen Flow comparisons between two sensors
conjunction with the M800 instrument THORNTON provides accurate, reliable can be made through the M800 to
to perform ppb-level TOC measure- dissolved oxygen sensors with ISM for include difference, ratio, and
ments. ISM technology is employed measurement in high purity ranges. The % recovery.
allowing interface with the TOC sensor high-performance sensor provides
through standard M800 patch cables, especially high accuracy and fast
down-scale response.
Deionization Process
An additional M800 readily monitors & controls deionization process.
Ionic loading on the DI resin can be tracked by THORNTONs unique
DICap deionization capacity monitoring which integrates flow & TDS
to yield total grains or total equivalents.

Introduction
Real-time Release for Your USP Water
Total Organic Carbon (TOC)

Total Organic Carbon
Smart Sensor Technology
Introduction Smart Sensor

Technology
The 5000TOCi Sensor uses Intelligent
Sensor Management technology inter-
facing with the M800 Multiparameter
Analyzer / Transmitter. This technology
allows the M800 to recognize the con-
figuration and sensor parameters when
connected. The M800 instrument will
allow up to two or four 5000TOCi
Sensors to be connected to any of the
four input channels. Any remaining concentrations. High performance water. The carbon dioxide dissolves in
channels are available for use with all digital conductivity sensors provide the water and forms carbonic acid
other ISM Sensors. The M800 also continuous conductivity measurement which dissociates into ionic-conductive
provides two pulse input channels for before and after sample oxidation. This species. This change in conductivity is
additional flow measurements. is accomplished using a continuous associated with TOC (see Figure 2).
flow-through spiral quartz tube design
The Sensor connects directly to the that allows the sample to flow continu- USP/EP and SST
M800 instrument using standard patch ously through the sensor. This design In the Pharmaceutical Water production
cables. The 5000TOCi Sensor maximizes exposure to the 185 process, System Suitability Testing
is designed to meet the requirements nanometer UV light, while minimizing (SST) is an essential activity to verify
of today's industrial facilities with its measurement response time and the performance of a Total Organic
UL rating. Combined with the M800 providing complete oxidation. This Carbon monitoring system and to
instrument it provides the most versatile simple and effective design requires no ensure its adequacy for TOC analysis.
and flexible TOC measurement reagents or chemicals and has no
platform available. moving mechanical components. USP and EP Requirements
In the requirements for TOC measure-
Measurement technology UV Oxida- The formation of hydroxyl radicals in ment, the United States Pharmacopoeia
tion / Differential Conductivity the water during UV exposure produces and European Pharmacopoeia have
The 5000TOCi Sensor uses proven a mechanism through which bonds in established specific Total Organic
ultraviolet oxidation with differential non-ionic organic compounds are bro- Carbon (TOC) tests as described in USP
conductivity (see Figure 1) as the ken and oxidization occurs to form General Chapter <643> and EP
method to effectively determine TOC products such as carbon dioxide and Chapter 2.2.44, respectively.
Quartz Coil
UV Oxidation UV
Conductivity Conductivity
Sensor (1) Sensor (2) OH
CxHyOz CO2 + H2O H2CO3 H+ + HCO3
non-ionic ionic-conductive
(carbonated water)
UV Lamp
Figure 1 Figure 2

These chapters provide: How is TOC System Suitability Veri- Response Efficiency (%) =
Guidance on the methodology for fied? 100 RSS RW
TOC testing Once the measurements of sucrose, RS RW
Criteria for establishing instrument 1,4-benzoquinone and reagent water
acceptance are complete, a simple calculation is Response efficiency must fall within
TOC limits for the sample to be applied: the limits as established in the
tested 1. Calculate the limit response by table below:
subtracting the Reagent Water (RW)
Challenges of System Suitability TOC response from the response of System Suitability Acceptance:
Testing the Sucrose (RS) Standard Solution. 85% to 115%
Because organic carbon appears in This is RS RW.
various forms in nature and subse- 2. Calculate the corrected System The TOC measurement system passes
quently in water treatment processes, Suitability Solution response by system suitability testing if the
a wide variety of oxidation states and subtracting the Reagent Water TOC response efficiency is greater than or
chemical forms are found in these sys- response from the 1,4-benzoquinone equal to 85% and less than or equal
tems. The goal of System Suitability TOC response. This is RSS RW. to 115%.
Testing is to challenge the TOC meas- 3. Fill in the responses to the following
urement technique by verifying that two formula:
chemicals of very different chemical
properties respond equally. In this
case, the two chemicals specified in
the pharmacopoeial chapters are
sucrose and 1,4-benzoquinone. Feature 5000TOCi 5000TOCe 4000TOC
Because of their unique and different Number of TOC sensors per transmitter 4 2 1
chemical structure, sucrose and Measurement Range 0.05-2000ppbC 0.05-1000ppbc 0.05-1000ppbc
1,4-benzoquinone challenge the bond- Transmitter M800 770MAX M300
breaking and oxidation capability of Multi-parameter Yes Yes No
the TOC measurement technology. Plug and Measure Yes Yes Yes
USP, EP, JP and Ch. P Compliant Yes Yes Yes
These solutions are commonly referred Continuous Measurement Yes Yes Yes
to as easy to oxidize and hard to oxi- Automatic Flow Control Yes No No
dize chemicals, respectively. In addi- ISM Capability Yes No No
tion to sucrose and 1,4-benzoquinone, Semi-Automated Cal/SST Yes No No
reagent water (the water used to man-
ufacture the sucrose and 1,4-benzo-
quinone solutions) is analyzed during
the suitability testing.

THORNTON Sodium Analyzer
Trace Contamination Measurement
Sodium
NEW! 2300Na
High Sensitivity, Low Maintenance
The Thornton 2300Na Sodium Analyzer offers a new design for a traditional
measurement for pure water treatment and power cycle chemistry monitoring. This
Analyzer provides assurance of water purity to minimize corrosion and maximize
water production. Early detection of trace contamination is enabled with minimal
operator supervision.
Features/Benefits
- Fully automatic, unattended calibration assures reliable operation while saving
technician time
- Reagent addition confirmation by pH guarantees consistent measurement
results
- Convenient grab sample measurement for additional samples and QC checks
for other areas of the plant
- Slow and complete reagent consumption saves reagent costs and eliminates
waste disposal issues
- Simultaneous display of sodium, adjusted pH, temperature and calibration
progress provides convenient analyzer and sample status at a glance, saving
operator time
- Automated electrode conditioning with each calibration minimizes the need for
electrode etching
- Choice of two enclosures: fully closed for dirty plant environments or with
controls conveniently accessible for clean sample rooms
- Four analog outputs for sodium, pH and temperature with choice of scaling
enables full integration into data acquisition or control systems
Specifications
Measurements
Range, sodium 0.001-100,000 ppb or equivalent ppm, auto-ranging
Resolution, sodium 4 digits with decimal, autoranging; 0.001 ppb in lowest range
Accuracy, sodium 10% of reading 0.05 ppb
Response time (90%) 120 s
Update rate once per second
Reagent consumption diisopropylamine, DIPA, approximately 1 L per 2 months;
more at higher temperatures and for cation exchange samples
Sample pH 2.5 -12
Sample flowrate >40 mL/min (>20 mL/min for cation exchange samples) excess to drain
Sample temperature 5 to 50 C (41-122 F)
Sample pressure 0.3-7 bar(g) (5-100 psig)
Calibration Automatic, unattended 3-point known addition; manual 1- or 2-point
Electrode conditioning Part of auto-cal sequence
Grab sample measurement Included
Range, pH 0.00 -14.00 pH, reagent conditioned sample
Range, temperature (Ambient) 5 - 50.0 C (41-122.0F)
www.mt.com/Thornton

Microelectr.
Power
Specifications
Outputs
Analog outputs For sodium, conditioned pH, temperature; four powered 0/4-20 mA, 22 mA alarm,
500 ohm max load, not for use with externally powered circuits
Analog output scaling Linear, bi-linear, logarithmic (1,2,3 or 4 decades) or auto ranging
Analog output accuracy 0.05 mA
Relay contacts two unpowered, SPDT, 250 VAC/30VDC, 3 A resistive freely assignable to
setpoints for sodium, pH, temperature; other relays used for auto-cal
Installation/Power/Enclosure
Operator interface 4-line backlit LCD, 5 tactile keys; simultaneous display of sodium, conditioned pH,
auto-cal status (temperature optional)
Connections Sample inlet: 1/4 or 6 mm OD tube SS compression fitting
Drain hose: 19 x 25.4 mm ( x 1), 2 m (6 ft) length included
Power 100-240 VAC, 50-60 Hz, 25 W; on power loss all settings are retained
Dimensions HWD Enclosures: 900 x 450 x 190 mm (35.4 x 17.7 x 7.5)
Weight 27 kg (60 lbs)
Ambient operating temperature 5-50 C (41-122 F)
Humidity 10-90% non-condensing
Ratings/approvals CE
Ordering Information
Description Order No.
2300Na Sodium Analyzer,
with partial door for clean sample room 58 042 001
2300Na Sodium Analyzer,
with full dust & water resistant enclosure 58 042 002
901.7 mm
35.5
177.8 mm
7
438.15 mm Typical Applications
17.25
Ultrapure water monitoring at sub-ppb sodium levels
Pure water treatment cation exchange monitoring detects the first break
through of sodium
Power steam quality monitoring protects turbines from sodium attack
Power condensate monitoring detects small leaks early to allow time to
plan corrective action

THORNTON Conductivity/ Resistivity Sensors with ISM
Accurate and Reliable
NEW! UniCond Conductivity/ Resistivity Sensors

Conductivity/ Resistivity
for M800 & M300 Transmitters with ISM
UniCond conductivity/resistivity sensors for the Thornton M800 and M300 ISM
provide exceptionally wide measurement ranges due to their advanced built-in
measuring circuit. The on-board measuring circuit eliminates interference from
leadwire resistance and capacitance. Only digital signals go back to the transmit-
ter. Advanced measuring techniques further contribute to superior accuracy over the
expanded range.
Specifications
Cell Constant Accuracy 0.01 cm1 sensor: 1%
0.1 cm1 sensors: 1% for 0.02 5,000 S /cm;
3 % > 5,000 S / cm
Cell constant repeatability 0.25%;
Temperature sensor Pt 1000 RTD, IEC 60751, Class A, with NIST-traceable
calibration
Temperature accuracy 0.1C at 25 C;
Maximum cable length 91m (300 ft)
Finish (Sanitary 0.1 cm1 Ra 0.2 micrometers (8 microinches),
sensors) 316 L SS is electropolished
Insulator Material PEEK
Response Time 90% of value in < 5 sec.
Connector IP 65, mates with 58 080 27X series cable
Feature Overview Other Highlights
Plug & Measure functionality Extremely wide rangeability:
Integral high-performance ultrapure to sea water
measuring circuit Highest accuracy
Robust digital output signal NPT and TriClamp connections
Calibration data stored internally
Flow Housings
1000-31 1000-30
www.mt.com/Thornton

Microelectr.
Power
Pharma Water
[ 104 mm / 4.1"
[ 12.7 mm Dimensions of the 316 SS flow housing (1000-30)

0.50" (for 0.1 constant 34" NPT short conductivity sensors only)
1/8" NPT Outflow port
Dimensions of the UniCond NPT 0.01 constant conductivity sensor
[ 109 mm / 4.3" [ 31.8 mm 25.4 mm

1.25" 1.00"
[ 15.7 mm
0.62" 82.6 mm / 3.25 " 1/8" NPT Inflow port
3/4" NPT 3/4" NPT Sensor port

Dimensions of the UniCond NPT 0.1 constant conductivity sensor
1/4" NPT Outflow port

[ 71 mm / 2.8 "
X
[ 15.7 mm [ 38.1 mm 28.6 mm

0.62" 1.50" 1.13"
82.6 mm / 3.25 " 1/4" NPT Inflow port
Tri-Clamp fitting 3/4" NPT Sensor port

see table
Dimensions of the PVDF flow housing (1000-31)
Dimensions of the UniCond sanitary 0.1 constant conductivity sensor (for 0.1 constant 34" NPT short conductivity sensors only)
Description Order Number
Fitting Insertion Length Fitting/ Body Range Cell Const. Electrode Max Pressure/Temp
X mm (inch) material (S / cm) * (cm1) material Psig (bar(g)) at C (F)
34" NPTM 34 (1.35) Teflon / SS 0.02 50,000 0.1 Titanium 250 (17) at 93 (200) 58 031 404
34" NPTM 34 (1.35) Teflon / SS 0.02 50,000 0.1 Monel 250 (17) at 93 (200) 58 031 407
34" NPTM 132 (5.19) Teflon / SS 0.02 50,000 0.1 Monel 250 (17) at 93 (200) 58 031 408
34" NPT 86 (2.38) Teflon / SS 0.002 500 0.01 Titanium 250 (17) at 93 (200) 58 031 410
112" Tri-Clamp 86 (3.38) Titanium 0.02 50,000 0.1 Titanium 203 (14) at 130 (266) 58 031 413
& 450 (31) at 25 (77)
112" Tri-Clamp 86 (3.38) 316 L SS 0.02 3,000 0.1 316 L SS 203 (14) at 130 (266) 58 031 414
& 450 (31) at 25 (77)
2" Tri-Clamp 105 (4.13) 316 L SS 0.02 3,000 0.1 316 L SS 203 (14) at 130 (266) 58 031 415
& 450 (31) at 25 (77)
* Megohm-cm = 1/ S / cm
FDA compliant materials with certification to meet EN10204 3.1B. & USP <88> Class VI
Tri-Clamp is a registered trademark of Apha Laval
Teflon is a registered trademark of Dupont

THORNTON Conductivity / Resistivity Sensors
Conductivity Sensors for M300 & 770MAX

A Comprehensive Series to Meet Industry Requirements
THORNTON provides a full complement of conductivity/resistivity sensors for M300

or 770MAX with NPT or sanitary fittings. They include various lengths, cell con-
stants and materials to match the application: titanium concentric electrodes for
high purity water; monel electrodes for rinse waters containing HF; highly polished
316L stainless steel (SS) electrodes for pharmaceutical waters; CPVC and PEEK
sensors with four flush electrodes for solutions with higher conductivity and/or
suspended material; and an epoxy sensor which can also measure chemical con-
centration.
Specifications
Cell constant accuracy 1 %, except 5 % system accuracy for 4-electrode
& 10 constant
Cell constant repeatability 0.25 %, except 2 % for 4-electrode & 10 constant
Temperature sensor Pt 1000 RTD, IEC 746, Class A, except 50 constant
Temperature accuracy 0.1 C ( 0.2 F), except 4-electrode sensors
at 25 C (77 F)
243E233
240-201
244-630
240-202
Cable jacket material NPT: PVC, 80 C (176 F) rating

Sanitary: Teflon, 200 C (392 F) rating
M300. sensor 60 m (200 ft), except 15 m (50 ft) for 244-Series
distance
770MAX. sensor 91m (300 ft), except 15m (50 ft) for 234 series
distance
Finish N4 (Ra < 0.2 m/ Ra < 8 in), 316L SS is electropolished
Sensor Selection Criteria Insulator material PEEK (0.01 & 0.1 constant); Noryl (10 constant)
i THORNTON offers a wide

variety of conductivity /
resistivity sensors to accomodate most
Feature Overview
Precise factory calibration and certification of each cell constant and RTD
applications. Use the following criteria Optimized 4-wire measuring circuitry provides exceptional rangeability and
to select the appropriate sensor for your accuracy, eliminating cable effects
installation: Quick and easy installation
Conductivity or resistivity range
Transmitter Typical Applications
Mounting type: insertion, retractable Pharmaceutical water
or submersion Power and steam generation
Pipe connection and size Semiconductor water treatment
Chemical compatibility, including Recycle and reclaim water
cleaning and disinfection processes Wastewater treatment
Temperature requirements, including
steam and / or hot chemical cleaning For detailed information about conductivity sensors for M300:
Please refer to pages 26-27 for ordering information and drawings
For detailed information about conductivity sensors for 770MAX:
Please refer to pages 28-29 for ordering information and drawings
www.mt.com/THORNTON-Cond

Microelectr.
Power
Pharma Water
Calibration of Conductivity Sensors
THORNTON Auto-loop Factory Calibration System

THORNTON conductivity sensors are industry standards for determining water
purity and solution concentration. THORNTON ISO 9001 factory calibration and
certification are NIST and ASTM traceable using THORNTONs unique ultrapure
auto-loop calibration system. Certification includes test and accuracy, plus materi-
als as noted in sensor specifications.
USP pharmaceutical water monitoring requirements are met with sanitary sensors
which provide accurate conductivity and temperature measurement. 316L stainless
steel Tri-Clamp mounting sensors have an electropolished finish with roughness
average (Ra) <0.2m, <8in.
4-electrode sensors are ideal for monitoring clean-in-place (CIP) solutions and
deionizer regenerant concentrations.
Did You Know
? THORNTON conductivity
systems are routinely used
by other instrument suppliers as the
reference to provide traceability when
calibrating their instrumentation.
Conductivity Standard Solutions

Provided for sensor verification and recalibration, conductivity standards are pro-
duced, analyzed and documented in the Mettler-Toledo Thornton ISO9001 certified
facility with processes similar to those used to calibrate high accuracy THORNTON
conductivity sensors. They are provided with label and certificate with lot number,
certified value, expiration date, plus ASTM and NIST traceability data. These stan-
dards are analyzed and used at equilibrium with the atmosphere.
Specifications
Standard Accuracy Shelf Life Order Number
25 S / cm, 500 ml, HCl 3% 6 months 58 078 001
100 S / cm, 500 ml, KCl 1% 12 months 58 078 002
1000 S / cm, 500 ml, KCl 1% 12 months 58 078 003
10,000S / cm, 500 ml, KCl 1% 12 months 58 078 004
100,000S / cm, 500 ml, KCl 1% 12 months 58 078 005

Conductivity Sensors for M300

Drawings
NPT 0.01 and 0.1 Constant 10 Constant

42 mm 86.6 mm
41 mm
1.65" 3.41"
X < 3" 1.62"
[ 12.7 mm
[ 0.50" [ 19.1 mm/0.75"
12" or 34" NPT 3
4" NPT 12.7 mm
42 mm 0.50"
1.65"
X > 3"
[ 15.7 mm Submersion 0.1 Constant
[ 0.62"
1" NPT 29 mm
34" NPT 1.15"
[ 33.4 mm [ 12.7 mm
[ 1.32" [ 0.50"
Sanitary, Standard
25.4 mm 3 " NPT
4
1.00" "X" 111.5 mm
4.39"
[ 15.7 mm
[ 0.62"
NPT 4-Electrode, CVPC
[ 25.4 mm
[ 1.00" Sanitary fitting, see table 151.4 mm/5.96"
27.9 mm
82.3 mm/3.24" 1.10"
Sanitary, VP
6.35 mm/0.25" [ 25.4 mm/1.00"
64.5 mm "X" see table
2.54" VP connector 1" NPT 1" NPT
[ 15.9 mm
26.9 mm/1.06" wrench flats
[ 0.625"
VP connector
Tri-Clamp fitting, see table NPT 4-Electrode, PEEK
126.7 mm/4.99"
316SS Flow Housing (1000-30) 57.4 mm 27.9 mm
2.26" 1.10"
18" NPT outflow port
[ 25.4 mm/1.00"
VP connector 1" NPT

[ 31.8 mm 26.9 mm/1.06" wrench flats
[ 1.25"
25.4 mm/1.00"
82.6 mm
3.25" 18" NPT inflow port Sanitary 4-Electrode
34" NPT sensor port
105.2 mm/4.14"
PVDF Flow Housing (1000-31) 38.1 mm
"X"
1.50"
1 " NPT outflow port
4
[ 25.4 mm/[ 1.00"

[ 38.1 mm
28.6 mm/1.13" VP connector
[ 1.50"
82.6 mm Tri-Clamp fitting, see table
3.25" 14" NPT inflow port
34" NPT sensor port

Microelectr.
Power
Pharma Water
Electrode Maximum Pressure Process Connection Insertion Cable
Material Fitting Material Length "x" Length Connector Order Number
2-Electrode Sensors
Measuring range 0.02 2,000 S / cm (cell constant 0.1 cm1) a
Titanium 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 34 mm (1.35") 0.5 m (1.5 ft) S 240-201
Monel 3
17bar(g) at 93 C (250 psig at 200 F) 4" NPTM Teflon / SS 34 mm (1.35") 0.5 m (1.5 ft) S 240-203
Monel 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 132 mm (5.19") 0.5 m (1.5 ft) S 240-204
Titanium 7bar(g) at 95 C (100 psig at 203 F) 34" NPTM PVDF 29 mm (1.15") S 240-207
34bar(g) at 25 C (500 psig at 77 F)
316L SS 4bar(g) at 131 C (58 psig at 268 F) For SS 70 mm (2.75") VP 240-222
7bar(g) at 95 C (100 psig at 203 F) Retractable
17bar(g) at 25 C (250 psig at 77 F) housing b
Titanium 17bar(g) at 93 C (250 psig at 200 F) 12" NPTM Noryl 29 mm (1.14") 0.5 m (1.5 ft) S 240-213
Titanium 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Noryl 29 mm (1.14") 0.5 m (1.5 ft) S 240-214
Titanium 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 34 mm (1.35") 3m (10 ft) S 240-215
Titanium 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 34 mm (1.35") 6.1 m (20 ft) c 240-217
Titanium 1
17bar(g) at 93 C (250 psig at 200 F) 2" NPTM Teflon / SS 29 mm (1.14") 3m (10 ft) c 240-218
Titanium 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 34 mm (1.35") 9m (30 ft) c 240-220
Titanium 10bar(g) at 155 C (150 psig at 311F) 1.5" Tri-Clamp Titanium 86 mm (3.38") 0.5 m (1.5 ft) S 243E221d
316L SS 10bar(g) at 155 C (150 psig at 311F) 1.5" Tri-Clamp 316L SS 86 mm (3.38") 0.5 m (1.5 ft) S 243E223 d
316L SS 10bar(g) at 155 C (150 psig at 311F) 2" Tri-Clamp 316L SS 105 mm (4.13") 0.5 m (1.5 ft) S 243E227 d
Titanium 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 34 mm (1.35") 0.5 m (1.5 ft) VP 240-231
Titanium 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 132 mm (5.19") 0.5 m (1.5 ft) VP 240-236
316L SS 10bar(g) at 155 C (150 psig at 311F) 1.5" Tri-Clamp 316L SS 85 mm (3.35") VP 243E233 d
316L SS 10bar(g) at 155 C (150 psig at 311F) 2" Tri-Clamp 316L SS 104 mm (4.10") VP 243E237 d
Measuring range 0.002 200 S / cm (cell constant 0.01 cm1) a
Measuring range 50 40,000 S / cm (cell constant 10 cm ) 1 a
Graphite 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 86 mm (3.38") 0.5 m (1.5 ft) S 240-401
4-Electrode Sensors e
Measuring range 10 650,000 S / cm
316L SS d 5bar(g) at 150 C (70 psig at 302 F) 1.5" Tri-Clamp PEEK 25 mm (1.00") VP 244-633
14bar(g) at 50 C (200 psig at 122 F)
316L SS d 5bar(g) at 150 C (70 psig at 302 F) 2" Tri-Clamp PEEK 25 mm (1.00") VP 244-634
14bar(g) at 50 C (200 psig at 122 F)
Hastelloy C d 5bar(g) at 150 C (70 psig at 302 F) 1.5" Tri-Clamp PEEK 25 mm (1.00") VP 244-636
14bar(g) at 50 C (200 psig at 122 F)
316L SS d 5bar(g) at 150 C (70 psig at 302 F) 1.5" Tri-Clamp PEEK 12 mm (0.50") VP 244-638
14bar(g) at 50 C (200 psig at 122 F)
Hastelloy C d 7bar(g) at 93 C (100 psig at 200 F) 1" NPTM PEEK 28 mm (1.10") VP 244-630
316L SS d 3.5bar(g) at 80 C (50 psig at 176 F) 1" NPTM CPVC 28 mm (1.10") VP 244-631
Hastelloy C d 3.5bar(g) at 80 C (50 psig at 176 F) 1" NPTM CPVC 28 mm (1.10") VP 244-635
a M cm = 1/(S/cm) S = Standard connector used with 1XXX-67 patch cords only.
b See pages 52-53 for retractable housing (also used for pH and ORP) See page 74.
c Tinned leads no patch cord required VP = VarioPin sealed connector used with 58 080 20X patch cords only
d Includes material certification to meet EN 10204 3.1B & USP<88> ClassVI (58 080 101 3-ft adapter cable can connect an existing 1XXX-67
e 4-electrode sensor, maximum patch cord length 15 m (50 ft) patch cord to a VP sensor). See page 74.

Smart Conductivity Sensors for 770MAX

Drawings
See sensor table next page for "X" dimensions.

Microelectr.
Power
Pharma Water
Electrode Maximum Pressure Process Connection Insertion Cable Order#
Material Fitting Material Length "X" Length US / Canada
2-Electrode Sensors
Measuring range 0.01 3,000S / cm (cell constant 0.1 cm1) a
Titanium 7bar(g) at 95 C (100 psig at 203 F) 34" NPTM & PVDF 29 mm (1.14") 3 m (10 ft) 230-207
34bar(g) at 25 C (500 psig at 77 F) 1" NPTM
Titanium 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Noryl 29 mm (1.14") 0.5 m (1.5 ft) 230-210
Titanium 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 34 mm (1.35") 0.5 m (1.5 ft) 230-211
316L SS 4bar(g) at 131 C (58 psig at 268 F) Retractable SS 70 mm (2.75") 3 m (10 ft) 230-212
7bar(g) at 95 C (100 psig at 203 F) for 1000-4X
17bar(g) at 25 C (250 psig at 77 F) housing
Monel 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 34 mm (1.35") 0.5 m (1.5 ft) 230-251
Monel 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 132 mm (5.19") 0.5 m (1.5 ft) 230-261
Titanium b 10bar(g) at 155 C (150 psig at 311F) 1.5" Tri-Clamp Titanium 86 mm (3.38") 0.5 m (1.5ft) 233E221
316L SS b 10bar(g) at 155 C (150 psig at 311F) 1.5" Tri-Clamp SS 86 mm (3.38") 0.5 m (1.5 ft) 233E223
316L SS b 10bar(g) at 155 C (150 psig at 311F) 2" Tri-Clamp SS 86 mm (3.38") 0.5 m (1.5 ft) 233E227
316L SS b 10bar(g) at 155 C (150 psig at 311F) ISO-DN25 bund SS 60 mm (2.37") 0.5 m (1.5 ft) 233E323
316L SS b 10bar(g) at 155 C (150 psig at 311F) ISO-DN25 bund SS 70 mm (2.76") 0.5 m (1.5 ft) 233E327
measuring range 0.001 100 S / cm (cell constant 0.01cm1) a
Titanium c 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS 60 mm (2.38") 0.5 m (1.5 ft) 230-101
measuring range 10 200,000S / cm (cell constant 10 cm1) a
Graphite 17bar(g) at 93 C (250 psig at 200 F) 34" NPTM Teflon / SS / Noryl 87 mm (3.41") 0.5 m (1.5 ft) 230-431
measuring range 10 1,000KS / cm (cell constant 50 cm1) a
Graphite 7bar(g) at 93 C (100 psig at 200 F) 1" NPTM PVDF / Epoxy 125 mm (4.90") 0.5 m (1.5ft) 230-531
4-Electrode Sensors
measuring range 10 800,000S / cm
Hastelloy C b 7bar(g) at 93 C (100 psig at 200 F) 1" NPTM PEEK 28 mm (1.10") 3 m (10 ft) 234-630
316L SSb 3.5bar(g) at 80 C (50 psig at 176 F) 1" NPTM CPVC 28 mm (1.10") 3 m (10 ft) 234-631
Hastelloy Cb 3.5bar(g) at 80 C (50 psig at 176 F) 1" NPTM CPVC 28 mm (1.10") 3 m (10 ft) 234-635
316L SS b 14bar(g) at 50 C (200 psig at 122) 1.5" Tri-Clamp PEEK 25 mm (1.00") 0.5 m (1.5 ft) 234-633
4.8bar(g) at 140 C (70 psig at 284 F)
316L SS b 14bar(g) at 50 C (200 psig at 122) 2" Tri-Clamp PEEK 25 mm (1.00") 0.5 m (1.5 ft) 234-634
4.8bar(g) at 140 C (70 psig at 284 F)
Hastelloy C b 14bar(g) at 50 C (200 psig at 122) 2" Tri-Clamp PEEK 25 mm (1.00") 0.5 m (1.5 ft) 234-636
4.8bar(g) at 140 C (70 psig at 284 F)
316L SS b 14bar(g) at 50 C (200 psig at 122) 1.5" Tri-Clamp PEEK 12 mm (0.50") 0.5 m (1.5 ft) 234-638
4.8bar(g) at 140 C (70 psig at 284 F)
Certification of calibration included with all 0.1 and 0.01 cell constant and 4-E sensors; may be requested at additional cost on others.
a M cm = 1/(S/cm) b Includes material certification to meet EN 10204 3.1B & USP <88> Class VI c Recommended for non-aqueous samples
770MAX
Patch Cord Smart Sensor

Smart Sensor Wiring
THORNTON Conductivity/ Resistivity Sensors
NEW! Boiler Water Conductivity Sensors

Rugged and Reliable
Boiler and steam piping can be protected from upset conditions using a continu-
ous conductivity measurement with readout in S/cm, mS/cm or ppm TDS. The
sensor can monitor systems to 14.5 bar (210 psig) saturated steam conditions
without sample cooling. Accurate temperature compensation is provided. The
transmitter readout can be located up to 61 m (200 ft) away from the sensor and
retransmit alarm, control and/or analog signals even further. Automatic blowdown
control allows close management of boiler water quality and usually reduces the
amount of blowdown, saving a significant amount of energy.
Specifications
Process Connection 1" NPT
Insertion length 28 mm (1.10")
Cable length 3 m (10 ft)
Cable jacket material; rating Teflon; 200 C (392 F)
Wetted materials 316SS, PEEK, Viton
Maximum Pressure/Temperature 35 bar(g) (500 psig) at 25 C (77 F);
17 bar(g) (250 psig) at 200C (392F)
Range 10 to 20,000 S / cm uncompensated
Cell constant 0.4 cm-1
Temperature sensor Pt 1000 RTD, IEC 751 Class A
Temperature accuracy 0.1 C at 25C (0.1 F at 77 F)
Certification ASTM / NIST-traceable certificate of accuracy for
conductivity and temperature
Feature Overview
Minimize corrosion and scaling with Install with flexibility of in-line
highest accuracy measurement and mounting or side-stream flow
consistent blowdown control housing
Reduce energy costs with continuous Use with versatile THORNTON M300
monitoring and automatic control or 770MAX transmitters with choice
rather than grab sampling with of built-in control options
manual control
Save operations costs by direct
measurement without sample cooler
and cooling water, for samples up to
14.5 bar(g) (210 psig) saturated
steam

Microelectr.
Power
Pharma Water
Sensor Order Number
Boiler water conductivity sensor with VP connector for M300 58 031 264
Boiler water conductivity sensor with Smart connector for 770MAX 58 031 038
Housing
Flow housing, 316SS, 14" NPT inlet / outlet 58 084 016
Dimensions of the boiler water conductivity sensor
Dimensions of the flow housing 58 084 016 Flow housing 58 084 016

THORNTON Pure Light
Simple Water Quality Indication
Water Quality
NEW! 656 Pure Light

Water Quality Indicator with Timer
The Pure Light is a go/no-go indicator for the quality of pure water from purification
systems including service deionization, reverse osmosis, and distillation. Under nor-
mal conditions, the green light is illuminated, indicating that the water is in the
acceptable purity range. When the purity falls below the user selected set point, the
indicator light switches from green to red. The user can activate the time function to
also alarm based on time and prevent organic or biological fouling of the system.
This easy to interpret, go/no-go, signal alerts the user to take appropriate action.
Features/Benefits
- Low voltage operation - the indicator operates on 6 VAC.
- Five ranges, user-selectable - jumper permits the user to select the acceptable purity
level threshold to meet the application. Threshold limit can be re-set as needed to
one of the following five settings.
Restivity Conductivity
50 k -cm 20 S / cm
200 k -cm 5 S / cm
500 k -cm 2 S / cm
1 M-cm 1 S / cm
2 M -cm 0.05 S / cm
- BioFouling Timer - includes selectable timer that indicates the elapse of 90 or 180
days since the last servicing.
- Dual Mounting Threads - supplied with two mounting threads of 1/2 NPT and
9/16 -12 for convience and reduced inventory.
- Multiple lights, one transformer - up to three Pure Lights can be operated from one
120V transformer which has screw terminals. Only one electrical outlet is required
to monitor multiple points. Each light for 120V is supplied with a 10 ft (3 m)
connecting wire.
- Red & green LEDs - for reliability, two bright Light Emitting Diodes (LEDs) are used
to indicate above or below threshold status, representing the need for regeneration
or replacement of ion exchange resin.
www.mt.com/thornton

Microelectr.
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Pharma Water
Specifications
Accuracy 10% at 25 C, typical
Threshold Settings
Restivity 50 k, 200 k, 500 k, 1 M & 2 M-cm
Conductivity 20, 5, 2, 1 & 0.5S/cm
Visual Indication continuous green = satisfactory water quality and operation within time limit
continuous red = unacceptable water quality
flashing red = time limit (90 or 180 days) exceeded, satisfactory water quality
Power Requirement 115 VAC 10% 50/60 Hz, 230 VAC 10% 50/60 Hz, or 6 VAC 50/60 Hz
Timer elapsed time is retained in memory on power loss
Installation fittings 1/2 NPT & 9/16-12
Operating pressure 0-150 psi (10 bar(g))
Operating temperature +5 C to +45 C (Measurement is not temperature compensated)
Storage temperature -40 C to +50 C
Materials Noryl SE 100X body, gold-plated electrodes, Viton o-ring, Lexan 121 cover
Weight Light and transformer - 0.9 lbs (0.4 kg)
Rating 120 VAC transformer cULus listed (Canadian and US standards)
230 VAC transformer, CE compliant, European round pin plug
Description Order No.
Pure Light with 120 VAC Transformer 58 001 031
Pure Light without Transformer 58 001 030
Pure Light with 230 VAC Transformer 58 001 032
Accessory
120 V Transformer (36143) 58 073 050
1.25
(32.74) 2.75
(70)
1.75
(44.4) 1.57
1.25 (32) (40)
4.15 TRANSFORMER
(105.3) Wrench Flats
10 ft. (3 m)
1.09 1/2 NPT Cable
(27.7)
0.460 (16.7)
0.300 9/16-12 UNC

(7.6) Thread
Dimensions: inches (mm), except where noted otherwise

THORNTON Total Organic Carbon
A TOC Sensor for Critical Water Release
NEW! 5000TOCi
On-line, Fast and Continuous
The 5000TOCi sensor uses proven ultraviolet oxidation with differential conductivity
as the method to effectively determine TOC concentrations. High performance
THORNTON conductivity sensors provide continuous conductivity measurement
before and after sample oxidation. This is accomplished using a continuous flow-
through spiral quartz tube design that allows the sample to flow continuously
through the sensor. This design maximizes exposure to the 185nm and 254nm UV
light, while minimizing measurement response time and providing complete oxida-
tion. This simple and effective design requires no reagents or chemicals and has
no moving mechanical components.
Feature Overview
On-line continuous measurements, no batch measurement cycle
Intelligent Sensor Management (ISM) Interface
Intelligent diagnostics provided with iMonitor in M800
Up to four TOC sensors connect to one M800 (4CH)
Automated flow control
Multi-Point Calibration
Integrates standard M800 multi-parameter instrument features with specific
TOC sensor functions:
UV lamp run time status
UV lamp ON/OFF control
Fault and error messages for TOC measurement
TOC sensor key lock function for safe operation
Semi-automated SST and Calibration
Auto start function allows TOC sensor to start automatically after power
interruption
Specifications
5000TOCi Sensor
Measurement range 0.05 2000 ppbC (gC/L)
Accuracy 0.1ppb C for TOC < 2.0 ppb (for water quality > 15 M cm [0.067S/cm])
0.2 ppb C for TOC > 2.0 ppb and < 10.0ppb (for water quality > 15 M cm)
5 % of measurement for TOC > 10.0 ppb (for water quality 0.5 to 18.2M cm)
Repeatability 0.05 ppb C < 5 ppb, 1.0 % > 5 ppb
Resolution 0.001ppbC (gC/ L)
Analysis time Continuous
Initial response time < 60 seconds
Limit of detection 0.025ppbC
www.mt.com/THORNTON-TOC

Microelectr.
Power
Pharma Water
Specifications
Conductivity Sensor
Cell constant accuracy 2%
Temperature sensor Pt1000 RTD, Class A
Temperature accuracy 0.25C
Sample Water Requirements
Temperature 0 to 100 C a
Particle size < 100 micron
Minimum water quality > 0.5 M cm (< 2 S/cm), pH < 7.5 b
Flow rate > 20 mL /min
Pressure 0.3 bar(g) to 6.9 bar(g) (4 to 100 psig) at sample inlet connection c
General Specifications
Case dimensions 280 mm (11") W 188 mm (7.4") H 133 mm (5.25") D
Weight 2.3 kg (5.0 lb)
Enclosure material Polycarbonate plastic, flame retardant, UV and chemical resistant
UL # E75645, Vol.1, Set 2, CSA # LR 49336
Enclosure rating NEMA 4X, IP65 Industrial environment
Ambient temperature/ 5 to 50 C (41 to 122 F) / 5 to 80 % Humidity, non-condensing
Humidity rating
Power requirements 100 130 VAC or 200 240 VAC, 50 / 60 Hz, 25 W Maximum
Local indicators Four LED lights for Fault, Error, Sensor Status and UV Lamp ON
Ratings/approvals CE Compliant, UL and cUL (CSA Standards) listed,
Conductivity and temperature sensors traceable to NIST, ASTM D1125 and
D5391. Meets ASTM D5173 Standard Test Method for On-line Monitoring of
Carbon Compounds in Water by UV Light Oxidation
Sample Connections
Inlet connection 3 mm (0.125") O.D. (2 m [6"] FDA compliant PTFE tubing supplied)
Outlet connection 6 mm (0.25") O.D. Barb connection (1.5m [5"] flexible tubing provided)
Inlet filter 316 SS, in-line 60 micron
Wetted parts 316 SS / Quartz/PEEK/ Titanium/PTFE/Polyurethane (outlet tubing only)/EPDM
Wall mount Standard, mounting tabs provided
Pipe mount Optional, with pipe-mount bracket accessory
(for nominal pipe sizes 2.4 cm [1"]to 10 cm [4"])
Maximum sensor distance 91 m (300 ft)
a Temperature above 70 C (158F) requires sample conditioning coil (included with sensor) p/n 58 079 518.
b For power plant cycle chemistry samples, pH may be adjusted by measurement after cation exchange.
c Process pressure above 5.9bar(g) (85psig) requires optional High Pressure Regulator p/n 58 091 552.
5000TOCi Sensor, 110VAC 58 036 031
5000TOCi Sensor, 220VAC 58 036 032
5000TOCi Sensor for low PPB Calibration 110 VAC 58 036 033
5000TOCi Sensor for low PPB Calibration 220 VAC 58 036 034
System Suitability and Calibration
Cal/SST Module 58 091 566
For use with M800 Transmitters (refer to pg. 70-71)

M800 Water 2-channel + 2 flow 58 000 802

5000TOCe
The 5000TOCe sensor uses proven ultraviolet oxidation with differential

conductivity as the method to effectively determine TOC concentrations. High
performance THORNTON conductivity sensors provide continuous conductivity
measurement before and after sample oxidation. This is accomplished using a
continuous flow-through spiral quartz tube design that allows the sample to flow
continuously through the sensor. This design maximizes exposure to the 185nm
and 254nm UV light, while minimizing measurement response time and providing
complete oxidation. This simple and effective design requires no reagents or
chemicals and has no moving mechanical components.
Feature Overview
R
770MAX smart sensor interface
4X Two TOC sensors connect to one 770MAX, with four channels remaining for
other available sensors
Multi-Point Calibration
Integrates standard 770MAX multi-parameter instrument features with specific
interruption
Benefits Wide dynamic operating range meets Two TOC measurement points with
Continuous flow design provides the needs of pure and ultrapure water one 770MAX instrument to manage
rapid TOC response with complete applications performance of various unit
oxidation Meets USP <643>, <645>, processes within water purification
No gases or reagents to handle, store EP 2.2.44 and JP requirements for systems
or replace and no moving parts mini- the Pharmaceutical Industry Compact NEMA 4X rated enclosure
mize routine maintenance and service Sensor platform allows easy integra- for demanding industrial
intervals tion into water purification make-up environments
Smart sensor design reduces installa- and distribution system designs Meets ASTM D5173 standard test
tion and setup time Ultra low TOC detection for ultrapure method for on-line TOC monitoring
Real-time continuous monitoring for water applications to continuously Conductivity/temperature sensor and
precise data trending and better monitor critical organic levels in measurements traceable to NIST and
process control Semiconductor make-up, distribution ASTM D1125 and D5391
and process systems

Microelectr.
Power
Pharma Water
Specifications
5000TOCe Sensor
Repeatability 0.05ppb C < 5 ppb, 1.0 % > 5 ppb
Conductivity Sensor
Temperature sensor Pt1000 RTD, Class A
UL # E75645, Vol.1, Set 2, CSA # LR 49336
Enclosure rating NEMA 4X, IP65 Industrial environment
Humidity rating
Conductivity and temperature sensors traceable to NIST, ASTM D1125 and
D5391. Meets ASTM D5173 Standard Test Method for On-line Monitoring of
Sample Connections

5000TOCe Sensor, 110 VAC, 50 /60 Hz 58 036 001
5000TOCe Sensor, 220 VAC, 50 /60 Hz 58 036 002
5000TOCe Sensor for low TOC 110 VAC, 50 /60 Hz 58 036 003
5000TOCe Sensor for low TOC 220 VAC, 50 /60 Hz 58 036 004
Accessories
Printer, Serial Thermal, 110V * 58 079 010
Printer, Serial Thermal, 220V * 58 079 011
Kit, Tool, 5000TOCe Sensor 58 091 520
Kit, Pipe mounting, for 1-1/2 nominal pipe size 58 091 521
Kit, Pipe monting for 2 nominal pipe size 58 091 522
Kit, Pipe mounting for 3 nominal pipe size 58 091 523
Kit, Pipe mounting for 4 nominal pipe size 58 091 524
Adapter, 0.25" tube to 0.125" tube, compression type 58 091 540
Adapter, 0.125" tube to 0.25" NPT-male connection 58 091 541
Adapter, 0.125" tube to 0.25" NPT-female connection 58 091 542
Adapter, 0.125" tube to 0.5" 316 Stainless Steel pipe (0.75" Tri-Clamp Connection) 58 091 543
High Pressure Inlet Regulator, 1/4" NPT-female 58 091 552
Outlet Drain Tube 58 091 553
Kit, Calibration & System Suitability Test (SST & Calibration Standards Sold Seperately) 58 091 559
Validation Support Package 58 091 558
Combined System Suitability Standards and Calibration Solutions Set 58 091 537
(Use with SST/Cal Kit 58 091 559. Includes solutions from 58 091 526 & 58 091 529)
System Suitability Standards (for use with SST/Cal Kit 58 091 559, includes 58 091 526
500 ppb as Sucrose, 500 ppb as p-Benzoquinone and reagent water for one test)
Calibration Solutions (for use with SST/Cal Kit 58 091 559, includes 58 091 529
500 ppb as Sucrose, 250 ppb s Sucrose verification and reagent water)
Replacement Parts
Replacement Inlet Filter Element, 60 micron (Pkg. 2)(Recommended w/ light change) 58 091 551
Replacement UV lamp (recommended every 4500 hours of operation) 58 079 513
Kit, Fuse, Sensor PCB (for use on both 110 and 220 VAC models) 58 091 519
Replacement thermal paper 58 079 012
* Printer connects to 770MAX RS-232 Serial output.
Did You Know
? The sample conditioning coil

optimizes the 5000TOCe
sensor performance under adverse con-
ditions such as:
High sample temperature
Sample Conditioning Coil A highly humid environment
Varying inlet pressure
It also prevents CO2 ingress into the
sample.

Microelectr.
Power
Pharma Water
System Suitability Testing

Since the THORNTON 5000TOCe sensor provides continuous monitoring capability, the System Suitability Test can be
performed far faster than other TOC measurement technologies which rely on lengthy batch measurement or labora-
tory analysis. In addition, during the System Suitability Test, the operation of the instrument is identical to normal
operating conditions with no extra oxidation cycle times, no chemicals and no alteration of existing protocols
required. The solutions are easily introduced into the system, and results are available in minutes. The System Suit-
ability Test Kit from THORNTON provides the equipment needed to perform a system suitability test on the 5000TOCe
Sensor.
Components contained in this kit include a bracket assembly, transfer cap assembly,
assorted fittings, pump and universal power supply. The System Suitability Test Kit is
designed for use with the System Suitability Standards Solutions Kit available from
THORNTON. The Solutions Kit includes one bottle of 500 ppb sucrose, one bottle of
500 ppb 1,4 benzoquinone and two bottles of reagent TOC water. The solutions are pro-
duced from USP Reference Standards for assured consistency, quality and compliance.
5000TOCe SST Solution Set (58 091 526)
Scheduled Calibration, Lamp Change, and SST Service

Maintenance Frequency/Schedule Recommendations/Comments
Replace lamp 4500 hours of lamp operation or 1 - TOC Calibration recommended after lamp change.
calendar year, whichever is shorter. - SST recommended after lamp change (where SST is required). Refer
to SST operation manual (Part# 58 130 093).*
- Replace 60 inlet filter element (p/n 58 091 551)
TOC Calibration As determined by user. - Recommended after lamp change, not to exceed 1 calendar year.
Complete Calibration (includes As determined by user. - Recommended not to exceed 1 calendar year.
flow, TOC, conductivity,
temperature)
System Suitability Test (SST) As determined by user - Recommended after lamp change, not to exceed 4500 hrs operation.
*See USP <643> and EP 2.2.44
5000TOCe Sensor Dimension Diagram

NEW! 4000TOC
The 4000TOC sensor uses proven ultraviolet oxidation with differential conductivity
as the method to effectively determine TOC concentrations. High performance
THORNTON conductivity sensors provide continuous conductivity measurement
before and after sample oxidation. This is accomplished using a continuous
flow-through spiral quartz tube design that allows the sample to flow continuously
through the sensor. This design maximizes exposure to the 185 nanometer UV
light, while minimizing measurement response time. This simple and effective
design requires no reagents or chemicals and has no moving mechanical compo-
nents.
R Feature Overview
Dedicated M300 TOC Transmitter
Local LED sensor status indication
Integrates standard M300 transmitter features with specific
interruption
Multi-lingual support
Benefits
Continuous flow design provides Wide dynamic operating range meets Compact NEMA 4X, IP 65 rated
rapid TOC response with complete the needs of pure and ultrapure water enclosure for demanding industrial
oxidation applications environments
No gases or reagents to handle, store Meets USP <643>, <645>, Meets ASTM D5173 standard test
or replace and no moving parts mini- EP 2.2.44, Ch P, and JP require- method for on-line TOC monitoring
mize routine maintenance and ments for the Pharmaceutical Conductivity/ temperature sensor and
service intervals Industry measurements traceable to NIST and
Plug and measure design reduces Sensor platform allows easy integra- ASTM D1125 and D5391
installation and setup time tion into water purification make-up
Real-time continuous monitoring for and distribution system designs
precise data trending and better
process control

Microelectr.
Power
Pharma Water
Specifications
TOC Sensor
Repeatability 0.05ppb C < 5 ppb, 1.0 % > 5 ppb
Conductivity Sensor
Conductivity accuracy 1 %, 0.02-20 S/cm; 3 %, 20-100 S/cm; 0.1 Constant Sensor
Temperature sensor Pt 1000 RTD, Class A
UL # E75645, Vol.1, Set 2, CSA # LR 49336
Enclosure rating NEMA 4X, IP 65 Industrial environment
Humidity rating
Conductivity and temperature sensors traceable to NIST, ASTM D1125 and D5391.
Meets ASTM D5173 Standard Test Method for On-line Monitoring of
Sample Connections

M300 TOC Transmitter

Functional
Conductivity Resolution Four significant digits, auto-ranged
Temperature Resolution 0.1
Update rate Display and outputs, once per second
Temperature Compensation for Selectable as: Std (standard high purity Thornton/ Light) none
Sensor maximum distance 91 m (300 ft)
Outputs
Setpoints/Alarms 4 high, low, outside, between, USP or EP
Analog outputs Two powered 0/4 20 mA outputs, 22 mA alarm, 500 maximum load; not for use
with externally powered circuits
Analog output accuracy 0.05 mA
Analog output scaling Linear, bi-linear, logarithmic (1,2,3 or 4 decades), auto-ranging
Relays All contacts are potential free, with adjustable hysteresis and time delay
2 SPDT 250 VAC / 30 VDC, 3 A, resistive
2 SPST reed 300 VDC, 0.5 A, 10 W
Digital communications USB, type B connector, for service interface
Discrete input Accepts dry contact closure for remote PID control auto / manual selection
Enclosure/Power
Operator interface 4 line back-lit LCD; 5-tactile keys
14-DIN Model Dimensions (H W D) 102 102 140 mm (4.01" 4.01" 5.51")
Max. Depth,- panel mounted 126 mm (4.96"), excluding plug-in connectors
12-DIN Model Dimensions (H W D) 150 150 116 mm (5.90" 5.90" 4.57")
Max. Depth, -panel mounted 88 mm (3.46")
Material Polycarbonate
Weight, 14-DIN Models 0.7 kg (1.5 lb)
Weight, 12-DIN Models 1 kg (2 lb)
UL Electrical Environment Installation (overvoltage) Category II
Ratings / Approvals UL listed, CE compliant; NEMA 4X, IP 65 12-DIN wall
mount and 14-DIN panel seal
EMC Emissions According to EN55011 Class A

Power Universal 100 240 VAC, 50 60 Hz or 20 30 VDC; 5 W
(on power loss, all settings are retained in non-volatile memory without batteries)
Environmental
Storage temperature 40 to 70 C ( 40 to 158 F)
Ambient temperature operating range 10 to 50 C (14 to 122 F)
Relative humidity 0 to 95 %

Microelectr.
Power
Pharma Water
4000TOC Sensor
4000TOC Sensor, 110 VAC, 50/60 Hz 58 036 021
4000TOC Sensor, 220 VAC, 50/60 Hz 58 036 022
Calibration & System Suitability Test Kit (SST & Calibration Standards Sold Seperately) 58 091 559
Validation Support Package 58 091 558
Combined System Suitability Standards and Calibration Solutions Set 58 091 537
(Use with SST/Cal Kit 58 091 559. Includes solutions from 58 091 526 & 58 091 529)
System Suitability Standards (for use with SST / Cal Kit 58 091 559, includes 58 091 526
500 ppb as Sucrose, 500 ppb as p-Benzoquinone and reagent water for one test)
Calibration Standards (for use with SST / Cal Kit 58 091 559, includes 58 091 529
500ppb as Sucrose, 250 ppb as Sucrose verification, and reagent water)
Accessories
Kit, Tool, TOC Sensor 58 091 520
Kit, Pipe mounting, for 1 12" nominal pipe size 58 091 521
Kit, Pipe mounting, for 2" nominal pipe size 58 091 522
High Pressure Inlet Regulator, 14" NPT-female 58 091 552
Outlet Drain Tube 58 091 553
Replacement Parts
Replacement Inlet Filter Element, 60 micron (Pkg.2) (Recommended w/ lamp change) 58 091 551
Replacement UV lamp (recommended every 4500 hours of operation) 58 079 513
Kit, Fuse, Sensor PCB (for use on both 110 and 220 VAC models) 58 091 519
M300TOC Transmitter
M300 TOC DIN Enclosure (Panel mounting kit included) 58 006 302
M300 TOC DIN Enclosure 58 006 312
Accessories
Panel Mount Kit for DIN models 52 500 213
Pipe Mount Kit for DIN models 52 500 212
Patch Cords
0.3 m (1 ft) 58 080 270
1.5 m (5 ft) 58 080 271
3.0 m (10 ft) 58 080 272
4.5 m (15 ft) 58 080 273
7.6 m (25 ft) 58 080 274
15.2 m (50 ft) 58 080 275
30.5 m (100 ft) 58 080 276
45.7 m (150 ft) 58 080 277
61.0 m (200 ft) 58 080 278
91.4 m (300 ft) 58 080 279

Reliable Sample Delivery
NEW! TOC Pump Module

Valveless Design, Drift-Free Performance
The Pump Module uses a precision, positive displacement pump to provide a

highly stable, metered flow of process water to the TOC sensor to ensure reliable
and consistent TOC measurement performance. This accessory is recommended
for applications where system pressure is either too low to provide adequate flow
through the TOC sensor, or for low pressure applications where system pressure
may vary routinely during operation. The Pump Module is ideally suited for appli-
cations such as distillation, RO permeate, CIP and pharmaceutical washing.
Feature Overview
- Positive Displacement Pumping Mechanism
- Flow rate independent of supply pressure
- Requires only a wetted-suction for operation
- Flow pre-set for 20 ml/min
- Universal AC Supply
Installation Diagram

Microelectr.
Power
Pharma Water
Specifications
Temperature 0 to 100C *
Particle size <100 micron
Flow rate 20 +/-0/5ml/min
Pressure flooded suction to 10 psig (0.69 bar(g)) at sample inlet connection
Overall dimensions 7.4[188mm] W x 7.4 [188mm] H x 5.25 [133mm] D
Sample connections
Inlet 0.125 [3mm] O.D. (6 [2m] FDA compliant PTFE tubing supplied)
Outlet 0.125 [3mm] O.D. PTFE flexible tubing
Weight 5.0 lb. [2.3 kg]
Ambient temperature/Humidity rating 5 to 50C / 5 to 80% Humidity, non-condensing
UL #E75645, Vol.1, Set 2, CSA #LR 49336
Temperature accuracy 100 - 240VAC, 50/60 Hz, 0.2A
Wall Mount Standard, mounting tabs provided
Ratings/Approvals CE Compliant, UL and cUL (CSA Standards) listed.
Not NEMA or IP rated
* Temperature above 70C requires Sample Conditioning Coil p/n 58 079 511
Dimension Diagram
Pump Module 58 091 565
Pump Module Spare Parts
Pump Seal Replacement Kit 58 091 020
Replacement Fitting Kit 58 091 021
Replacement Fuse (Fuse rating 250V 0.375A 5x20 mm Type T (Time Log) 58 091 024
Pulsation Dampener with Interconnect 58 091 025
Pulsation Dampener Bellows Replacement Kit with Seal 58 091 026

550TOC
Portable, Fast and Continuous
The 550TOC provides continuous and rapid TOC technology in a convenient

portable analyzer. It is designed to minimize installation and setup time. The
550TOC has the widest dynamic water quality range that can be measured without
the use of reagents.
Specifications
Ambient temp / humidity 5 40 C / 5 80 % RH non-condensing
Location Industrial environment (Indoor)
Display LCD with back-light, displays TOC, resistivity, temperature,
and operation / error indications
Analog outputs One 4 20 mA DC, output is selectable for TOC or resistivity or
temperature
Alarm outputs Two SPDT contacts for hi-alarm, lo-alarm and error rated
0.4 A at 120 VAC, 2.0 A at 30 VDC
Alarms displayed UV lamp replacement alarm; error alarm (both on LCD)
Voltage / current 100 240 VAC at 50 / 60 Hz / 50W (max)
Size 327 mm (12.8") W 167 mm (6.6") H 350 mm (13.8") D
Weight 8 kg (17.6lb.)
Sample connections 6 mm (0.25") tube fittings
Wetted parts 316 SS, PVDF, high quality quartz glass
Optional
Feature Overview Printer Thermal, serial dot
Continuous analysis and rapid Print out TOC, resistivity, temperature, date and time
display updates Printer interval 1 99 seconds, 1 99 minutes, 1 99 hours (adjustable in
Display TOC, resistivity or conductivity increments of 1)
Power 7 VDC (provided by analyzer)
(compensated or uncompensated)
and temperature simultaneously Performance
4 20 mA analog output, user-selec- Measurement range 0.1 1000 ppb
table for TOC, resistivity/conductivity Repeatability 0.1 ppb < 10 ppb TOC
or temperature 1 % > 10 ppb TOC
Resolution 0.01 ppb
RS232 digital output for TOC, resistiv-
Limit of detection 0.1 ppb
ity or conductivity (compensated or Linearity (accuracy) 1.00 0.05
uncompensated) and temperature Min. water quality > 0.5 M cm
Two SPDT relay outputs for high /low < 2.0 S /cm
setpoint alarms Sample water
UV lamp run-time indication and Resistivity/conductivity 0.05 18.2 M cm (0.055 20 S /cm)
Temperature 5 90 C
expiration alarm
Particle size < 100 m
User-defined password protection for Flow rate 20 mL /min
setup and maintenance menus Pressure 10 100 psig at Inlet

Microelectr.
Power
Pharma Water
550TOC-HT analyzer 0.1 1000 ppb, (5 90 C), 100 240 VAC, 50 / 60 Hz 135-003
Accessories and Replacement Parts
Replacement UV lamp 58 079 513
Thermal printer, 7VDC 139-003
(includes printer, serial interface cable, power cable and printer manual)
Resistor set for sensor board calibration 139-005
Validation Support Document Package (CD-ROM) 139-017
Systems Suitability Standards
550TOC System Suitability Test Kit 139-015
(includes pump, AC adapter, tubing and carrying case)
System Suitability Standards Solution Set,including 139-016
1 bottle* of 500ppb System Suitability Solution as 1,4-Benzoquinone, USP (Rss)
1 bottle* of 500ppb System Suitability Solution as sucrose, USP (Rs)
2 bottles of reagent water (Rw)
*All 550TOC standard solutions are packaged in 1000 ml bottles
Benefits
Wide dynamic operating range of 0.05 M cm to 18.2 M cm
Real-time continuous monitoring, no time-consuming batch measurements
Obtain real data as it happens and react with alarms when necessary
Point-of-use or portable monitoring
Low maintenance: No gases or reagents to handle, store or replace. No membranes or moving parts.
Easy access to UV lamp with diagnostics and lamp expiration alarm
Small, flexible, versatile: use as an on-line monitor or throughout a system to profile TOC, resistivity, and temperature
Meets USP <643> and EP 2.2.44 requirements for TOC and USP <645> for conductivity
Meets ASTM D 5173 Standard Test methods for on-line TOC monitoring

THORNTON pH Electrodes
Excellent Performance in Water Treatment
pH / ORP Sensors
pH/ ORP
Convenient Maintenance and Calibration
Mettler-Toledo Thornton offers detachable pH and ORP sensors for M300 and
770MAX with VP connector directly on the electrode body to allow convenient
maintenance and calibration. ISM versions are also available for use with the
M800 and M300 ISM. A variety of housings match installation requirements.
Preamplifiers are used with 770MAX and allow signal transmission up to 91m
(300ft). Measuring circuits can operate with or without solution ground for
maximum flexibility and stability.
Specifications
General
Measuring electrode Glass pH, platinum ORP
Reference electrode Silver-silver chloride with double junction or equivalent
Temperature compensator Pt 1000 included in all pH sensors; not in ORP sensors
pH range 0 14 pH, except InPro 4010 which is 2 12pH
Maximum flow 3 m / s (10 ft / s)
Max. cable lengths 20 m (65 ft)
For electrode ratings see table Ordering Information on the next page.
For housings see pages 52-53.
Feature Overview
Convenient electrical and process connections for easy maintenance
and calibration
Advanced METTLER TOLEDO sensor technology for high performance
4260i/SG-120 3250i/SG-120
and long life
Integral temperature sensing for accurate measurement and compensation
On-line pH sensor diagnostics in M300 for assurance of process surveillance
Typical Applications
Wastewater neutralization
Pharmaceutical water treatment
Power and steam generation cycle chemistry and scrubbers
Semiconductor ultrapure water treatment
"
4260i/SG-225
For Retractable "
Housing
"
"
"
Dimensions of 4501
www.mt.com/THORNTON-pH

Microelectr.
Power
Pharma Water
Wastewater
Electrodes Rating Sensor Type Electrode Conn. Housing Conn. Length Order Number
- for pH, general purpose, low cost applications
4010-120-Pt1000 0 to 60 C (32 to 140 F) Polysulfone VP Pg 13.5 120 mm 52 000 512
2 bar(g) / 60 C (30 psig / 140 F) and glass
5 bar(g) / 45 C (75 psig / 113 F)
- for pH, general purpose, high pressure applications
4260-120-Pt1000 See housing limits Glass VP Pg 13.5 120 mm 52 002 987
- for pH & ORP, general purpose, high pressure applications
4260i-SG-120 See housing limits Glass and Pt K8S Pg 13.5 120mm 52 005 381
- for pH & ORP, retractable
4260i-SG-225 See housing limits Glass and Pt K8S Pg 13.5 225mm 52 005 382
- for pH, general purpose & moderately pure water applications*
3250SG-120-Pt1000 0 to 100 C (32 to 212 F) Glass VP Pg 13.5 120 mm 52 002 559
4 bar(g) (60 psig)
- for pH & ORP, general purpose & moderately pure water
3250i-SG-120 0 to 100 C (32 to 212 F) Glass and Pt K8S Pg 13.5 120mm 52 005 373
- for pH, HF-resistant applications
4262-120-Pt1000-VP See housing limits Glass VP Pg 13.5 120 mm 52 003 550
- for ORP, general purpose & moderately pure water applications
Pt4805-DPA-S8-120 0 to 100 C (32 to 212 F) Glass and Pt S8 Pg 13.5 120 mm 10 505 3339
2.5 bar(g) (36 psig)
- for ORP, general purpose, high pressure applications
Pt4805-DXK-S8-120 See housing limits Glass and Pt S8 Pg 13.5 120 mm 10 505 3288
- for pH, general purpose, high chemical resistance
4501-VP-Pt1000-SG 0 to 100 C (32 to 212 F) PVDF and VP 1" NPT insertion or 41 453 3102
7 bar(g) / 65 C (100 psig / 149 F) glass 1" NPT submersion
3.5 bar(g) / 100 C (50 psig / 212 F)
- for pH, retractable applications
4260-225-Pt1000 See housing limits Glass VP Pg 13.5 retractable 225 mm 52 002 989
- for ORP, retractable applications
Pt4805-DXK-S8-225 See housing limits Glass and Pt S8 Pg 13.5 retractable 225 mm 10 505 3255
* For use with moderately pure waters (conductivity 5 to 50 S / cm) use 53 300 021 housing in 34" NPT earth-grounded metal pipe tee with flow <100ml/min and
discharge to open drain. For higher purity and/or higher accuracy in pure water see pHure Sensor, page 36.
770MAX pH/ORP Preamps

pH ORP
Connector Cable Length Order Number Connector Cable Length Order Number
VP 1 m (3 ft) 1200-21 AS9 1 m (3 ft) 1200-25
VP 3 m (10 ft) 1200-22 AS9 3 m (10 ft) 1200-26
VP 5 m (16 ft) 1200-23 AS9 5 m (16 ft) 1200-27
VP 10 m (33 ft) 1200-24 AS9 10 m (33 ft) 1200-28
Housing (2)
Housing (2) THORNTON
METTLER TOLEDO
Cable (3) Electrode (1)

Electrode (1)
Preamp (3)
Patch Cord (4)
770MAX
M300 (Channels 1 to 4)
With M300, a complete pH or ORP installation requires an electrode With 770MAX, a complete pH or ORP installation requires an electrode (1), a
(1), a housing (2) and a VP or AS9 cable (3). For suitable housings housing (2), a preamp (3), plus a patch cord (4). For suitable housings consult
consult the table on page 52. For suitable cables see table page 74- table on page 52. For patch cords see table page 78.
75. No preamplifier is required. Each installation requires a
THORNTON M300 transmitter.
Suitable Housings pg.
Cross reference table . . . . . . . . . . . .52

pHure Sensor with ISM

pH/ ORP
Reliable pH Measurement in Pure Waters
The Mettler-Toledo Thornton pHure Sensor for M800 and M300 ISM uses a
special internally-pressurized gel electrolyte reference electrode to produce results
similar to a flowing junction but with much more convenient installation and
maintenance. The electrode also includes a low resistance pH glass membrane,
an integral, fast-responding RTD, and AK9 connection. All components of the
pHure Sensor have been optimized for performance and value and conform to
ASTM Standard D5128. Various lengths of cable can be selected to provide
flexibility in locating the sensor.
A preamplifier is used with the 770MAX and allows signal transmission up to 91m
(300ft).
Specifications
Wetted materials Glass pH, platinum ORP
Process connections 14" NPTF in / out
Flow housing volume 5 ml with electrode in place
Maximum pressure Atmospheric pressure for optimum stability;
operational 0 to 2.5 bar(g) (0 to 35 psig);
can safely withstand 7 bar(g) (100 psig)
Sample temperature 0 to 80 C (32 to 176 F); short term to 100 C (212F)
Sample pH 1 11 pH
Sample flowrate 50 to 150 ml / min
Sample conductivity > 0.8 S / cm for highest accuracy
Connection VP cable from sensor to instrument or preamp
Components included Combination pH electrode,
Flow housing (02385),
and cable (and preamp with 770MAX)
Feature Overview
Pressurized gel electrolyte
Accurate, fast responding temperature compensator
Low resistance glass membrane
Solution ground connection
Low volume 316 stainless steel flow housing
Reverse osmosis pH adjustment of clean recycle water or between membranes
in two pass systems to optimize rejection rates
Power plant cycle chemistry
Monitoring and controlling pH levels to comply with guidelines and minimize
corrosion and scaling

Microelectr.
Power
Pharma Water
pHure Sensor ISM Order Number
pHure Sensor with 1m (3 ft) AK9 cable 58 032 406
pHure Sensor with 10 m (33 ft) AK9 cable 58 032 409
Replacement ISM combination electrode with temperature compensator 52 003 821
pHure Sensor Used With M300
pHure Sensor with 1m (3 ft) VP cable 58 032 236
pHure Sensor with 10 m (33 ft) VP cable 58 032 239
pHure Sensor Used With 770MAX*
pHure Sensor with 1m (3 ft) VP cable & preamp 333-211
pHure Sensor with 10 m (33 ft) VP cable & preamp 333-214
Spare Parts for non-ISM Sensors
Replacement combination electrode with RTD 52 002 447
* Requires separate patch cord, see page 78. For pH and ORP buffers, refer to page 53.
Did You Know
? The small volume and high sample velocity of the

pHure Sensor assures fast response by prevent-
ing power plant corrosion products from accumulating
around the electrode membrane.
pHure Sensor dimensions

pH / ORP Housings
pH/ ORP
Flexibility in Meeting Process Requirements
Mettler-Toledo Thornton housings provide a fixed NPT or solvent weld process

connection. For easy access to the electrode for cleaning, calibration or replace-
ment, they have internal o-ring seals with hand-tightened mounting nut. The
compact METTLER TOLEDO electrode design includes measuring, reference and
fast-responding temperature compensator functions so only a single process
connection is ever needed.
Housings should be mounted to orient the tip of the electrode at least 15 below
horizontal to assure reliable contact of internal electrolyte with the measuring
membrane. They should not be mounted horizontally or upside-down.
Specifications
pH Housings Order Nr
53 300 021 52 401 520 41 722 3001
Wetted parts CPVC PVDF PVC
53 300 021 34" NPT insertion 34" NPT insertion
Sensor fitting 1" weld tee
or submersion a or submersion a
Pressure rating 7 bar(g) at 20 C 6 bar(g) at 20 C 3.5 bar(g) at 60C
100 psig at 68 F 87 psig at 68 F 50 psig at 140F
2 bar(g) at 80 C 1 bar(g) at 100 C
30 psig at 176 F 15 psig at 212 F
1000-4X Suitable pH sensors
(by Order Nr) b:
52 000 512
52 002 987
52 002 559
52 005 353
10 505 3288
41 722 3001 10 505 3339
pH Housings Order Nr
1000-40 1000-41 1000-42
Wetted parts CPVC PVDF 316 SS
Sensor fitting Retractable 1 12" NPT Retractable 1 12" NPT Retractable 1" NPT
Did You Know
? The 41 453 3102 pH elec-

trode described on page 49
provides 1" NPT connections without a
Pressure rating 5 bar(g) at 80 C 5 bar(g) at 100 C 7 bar(g) at 100C
separate housing. It can be inserted
75 psig at 176 F 75 psig at 212 F 100 psig at 212F
into a 114" or larger NPT pipe tee with Suitable pH sensors
reducing bushing or can be immersed (by Order Nr) b:
using a 1" NPT coupling and 41 453 3102
support pipe. 52 002 989
10 505 3255
a For insertion in plastic pipe, use 34 1" reducing bushing and 1" pipe tee.
For submersion with plastic pipe, use 34 1" reducing coupling and 1" pipe.
b For information about the corresponding pH sensors consult page 48.

Microelectr.
Power
Pharma Water
Wastewater
Drawings of pH housings
133.1 mm/5.24" Allow 230 mm/9"

for electrode
Internal removal
31.8 mm O-ring seal 26.7 mm
1.25" 1.05"
Pg 13.5 thread
[ 19.3 mm 22.3 mm/0.88" (internal)
0.76" across flats
10.8 mm 34"NPT
0.43" 62.5 mm 2 places 34"
2.46" NPT insertion or submersion
(53 300 021 & 52 401 520)
Allow 230 mm / 9" for electrode removal

Pg 13.5 thread
99.9 mm
3.94"
145.9 mm
5.75"
25.4mm 1" PVC pipe

1.00" solvent weld
94.6 mm 1" weld tee (41 722 3001)

3.73"
Allow 635 mm/25" for electrode removal

70 mm
259 mm/10.2"
2.75"
112" NPT (PVDF, CPVC)

1" NPT (316 SS) Retractable 1 12" NPT (1000-4X)
pH and ORP (Redox) Standard Buffer Solutions
pH and Redox Buffers Volume Order Number
pH buffers
pH 4.01 buffer 250 ml 51 340 057
pH 7.00 buffer 250 ml 51 340 059
pH 9.21 buffer 250 ml 51 300 193
pH 10.00 buffer 250 ml 51 340 056
Redox buffers
Redox buffer 220 mV 6 250 ml 51 340 081

THORNTON ISM Dissolved Ozone Sensors
Assured Sanitization
NEW! Dissolved Ozone Sensors with ISM

Ozone
For Reliable Process Control
Thornton dissolved ozone measurement capability uses a proven sensor

technology with ISM for rapid and accurate response to a wide range of ozone
concentrations, providing reliable ozone measurement in conjunction with M800
and M300 ISM transmitters.
Intelligent sensor data is stored in memory, providing Plug & Measure simplicity
with enhanced diagnostics capabilities. Robust sensor construction is coupled
with a membrane cartridge which allows exceptionally fast and easy replacement
of electrolyte and membrane when necessary
Specifications
Sample flowrate 200 to 500 ml / min with housing;
0.3 to 1 m / s (1 to 3 ft / s) without housing
Sample temperature 5 to 50 C (41 to 122 F) for measurement;
probe can withstand 100 C (212 F)
Sample pressure Normal operation, atmospheric;
can withstand 3 bar(g) (45 psig)
Sample connections 14" NPT
Wetted materials Polycarbonate or 316 stainless steel flow housing,

316 stainless steel probe, silicone rubber membrane
Cable lengths 1 to 10 m (3 to 33 ft) with cable
Weight 0.5 kg (1 lb) with flow chamber
Response time 90 % * response in 30 s
Operating range 0 5,000ppb (mg / l); 0 5.0 ppm (mg / l) short term;
0 500 ppb (mg / l); 0 0.5 ppm (mg / l) continuous
System accuracy 4 % of reading or 3 ppb, whichever is greater; 0.5C
Included parts Probe with spare electrolyte,
polycarbonate or stainless steel flow housing
and cable as specified (and preamp with 770MAX).
* Upscale response may be slower if sensor has recently been exposed to high ozone
concentration
Feature Overview Applications

Reinforced silicone membrane for Pharmaceutical water systems Bottled water systems
exceptional durability Monitors sanitization levels and Continuous ozone measurement is a
Full temperature compensation ensures removal of all ozone to key quality practice to provide good,
accounts for effects of both satisfy the no added substance consistent taste and long product
membrane permeability and solubility requirement shelf life
of ozone in water Semiconductor ultrapure water Beverage systems
Membrane cartridge provides easy systems Ozone replaces caustic chemicals for
replacement of electrolyte and Monitors ozone concentration clean-in-place operations, providing
membrane downstream of the ozonator and disinfection without objectionable
UPW storage tank byproducts
www.mt.com/THORNTON-Ozone

Microelectr.
Pharma Water
6510i ISM Sensor with Polycarbonate (PC) and Stainless Steel (SS) Housings Order Number
ISM Ozone sensor with PC housing, 1 m (3 ft) AK9 cable 58 041 436
ISM Ozone sensor with SS housing, 1 m (3 ft) AK9 cable 58 041 446
6510 Sensor with Polycarbonate (PC) and Stainless Steel (SS) Housings
M300 Ozone sensor with PC housing, 1 m (3 ft) VP cable 58 041 236
M300 Ozone sensor with SS housing, 1 m (3 ft) VP cable 58 041 246
770MAX Ozone sensor with PC housing, preamp 58 041 011
770 Max Ozone sensor with SS housing, preamp 58 041 013
Spare Parts
6510i/6510 Maintenance kit (4 membranes, electrolyte) 52 201 218
6500 Maintenance kit (4 membranes, electrolyte) 52 201 179
Replacement Probe, 6510i 52 201 226
Replacement Probe, 6510/12/210 52 201 225
Replacement Probe, 6500 52 201 178
Soln, Ozone Electrolyte 6510-25mL 52 201 224
Ozone Sensor Simulator (for VP sensors) 52 201 197
* Also order patch cord 1XXX-70, see page 78.
Dimensions
Notes:
Sensor / flow housing assembly must be
in upright position as shown.
Allow approximately 254mm (10")
clearance to remove sensor.

THORNTON Dissolved Oxygen Sensors
Dependable Low Level Measurement
High Performance Dissolved Oxygen Sensors with ISM

Dissolved Oxygen
Fast, Accurate Response
THORNTONs high performance ppb-level dissolved oxygen measurement capabil-

ity for M300 ISM and M800 excels in the demanding low ppb-level applications.
It provides a precise zero and a highly accurate response over the entire range of
measurement. This allows it to perform well at any level as well as providing very
fast response to changes from one level to another.
Specifications
Sample flowrate 50 to 1,000 ml / min
Sample temperature 0 to 60 C (32 to 140 F) for temperature compensation;
can tolerate 100 C (212 F)
Sample pressure 0 to 5 bar(g) (0 to 72 psig)
Wetted materials Polyacetal flow housing, polyphenylene sulfide probe body,

Teflon membrane reinforced with stainless steel and silicone
rubber, Viton and silicone rubber O-rings
Cable length Probe to instrument: 1 to 10 m (3 to 33 ft) for M300;
up to 61 m (300 ft) for 770MAX
Weight 1 kg (2 lb) with flow housing
Response time 98 % of final value in 90 s
Operating range 0 10,000 ppb (g / l)
Components included DO probe with spare electrolyte
Housing (17490)
and cable (and preamp with 770MAX)
Feature Overview
Very fast response
High accuracy
Simple maintenance with drop-in modular membrane
Excellent long-term stability
Temperature compensation for membrane permeability
and oxygen solubility effects
Power plant cycle chemistry monitoring
Semiconductor ultrapure water
Pure water treatment systems
www.mt.com/THORNTON-DO

Microelectr.
Power
Pharma Water
ISM Order Number
High Performance DO probe, flow housing and 1 m (3 ft) AK9 cable 58 037 404
Replacement DO probe 52 201 209
Used With M300
High Performance DO probe, housing and 1 m (3 ft) VP cable 58 037 204
Used With 770MAX
High Performance DO probe, housing and preamp with 1 m (3 ft) VP cable* 357-210
Spare parts and accessories for all high performance sensors
Replacement High Performance DO probe 52 201 067
Maintenance kit (electrolyte and 4 membranes) 52 200 024
Polarization module (for portable use) 52 200 893
* also specify a 1XXX-79 patch cord, listed on page 78.
Did You Know
Dimensions of the ISM High Performance Dissolved Oxygen Sensor

? The fast response of high performance DO sensors
allows real time tracking of start-up deaeration.

THORNTON Dissolved Oxygen Sensors
Dependable Low Level Measurement
Long-Life Dissolved Oxygen Sensors

Dissolved Oxygen
Extremely Low Maintenance
THORNTONS long-life dissolved oxygen measurement capability for M300 and

770MAX uses an industry-proven sensor design with major improvements in
longevity. An especially durable membrane and controlled internal electrochemistry
allow many years of operation with no internal maintenance, reducing radiation
exposure in nuclear power plants.
Specifications
Sample flowrate 50 to 2,000ml / min
Sample temperature 5 to 50 C (41 to 122 F)
Sample pressure Normal operation, atmospheric;
can withstand 3 bar(g) (45 psig)
Wetted materials Polyacetal flow chamber, 316 stainless steel and polyacetal
probe, HDPE membrane
Cable length Probe to preamplifier: 0.5 m (1.5ft);
preamplifier to instrument: 1.6 to 61 m (5 to 200 ft) M300;
1.6 to 91 m (5 to 300 ft) 770MAX
Weight 1.5 kg (3 lb) with flow chamber
Response time Within range, 90 % of final value in 20 s;
from air calibration, dependent on air exposure time
Operating range 0 10,000ppb (g / l) with auto-ranging
Spare parts Maintenance kit of 7 membranes, and replacement electrolyte
included
Feature Overview
Very low maintenance
DO sensor with preamp Excellent long-term stability
Industry-proven sensor technology
No interference from hydrogen in stator cooling
or nuclear power applications
Other Highlights Typical Applications

Self-polarized electrodes minimize Power plant cycle chemistry and stator cooling
upsets from power interruption Semiconductor ultrapure water
Full temperature compensation Pure water treatment systems
accounts for effects on both mem-
brane permeability and solubility of
oxygen in water
www.mt.com/THORNTON-DO

Microelectr.
Power
Used With M300 Order Number
Long Life DO probe, housing and preamp 58 037 221
Patch cords* 1XXX-67
Used With 770MAX
Long Life DO probe, housing and preamp 357-110
Patch cords* 1XXX-79
* For patch cords to connect preamp to instrument see page 74 for M300 or page 78 for 770MAX.
Dimensions of the long-life dissolved oxygen sensor
17.5 mm
10 mm 124 mm / 4.88"
0.69"
0.39"
14 mm / 0.55"
Mounting hole (2 places)
[ 4.8 mm / 0.19"
To 5.5 mm / 0.22"
80 mm
52 mm / 2.05" patch
3.15" cord To probe
cable length
0.5 m / 18"
57 mm 113 mm / 4.45" 22 mm / 0.83"

2.24"
To preamplifier
Allow 254 mm / 10"

149 mm / 5.87" clearance for removal
[ 7 mm
0.27" 7 mm
0.28"
27 mm
81 mm 1.08"
3.18" 55 mm / 2.15" 13.5 mm
0.53"
Inlet [ 58 mm Outlet 18" NPT

2.30"
36 mm
1.42"
76 mm
3.00" 66 mm
90 mm 2.60"
3.55"

THORNTON Flow Sensors
Flexible Designs for Ultrapure Applications
Paddlewheel Flow Sensors

Flow
Reliable and Economical
In-line Paddlewheel In-line Paddlewheel flow sensors provide continuous flow measurement at a low
cost for a variety of solids-free liquid applications. The open cell rotor is made of
PVDF and the shaft and bearing of ceramic material offering superior life and oper-
ating performance. The modular quarter-turn electronics assembly makes service
and maintenance fast and easy and allows the removal of the electronics without
removing the entire sensor body.
Specifications
In-line Paddlewheel
Mounting fitting Included with sensor, materials as noted
Straight pipe requirements Pipe diameters: 10 upstream, 3 downstream
Wetted materials PVC versions: PVC, PVDF, Ceramic, Viton
PVDF versions: PVDF, Ceramic, Viton
PVDF True Union Body Tri-Clamp SST versions: SS, PVDF, Ceramic, EPDM
NPT Threaded SST versions: SS, PVDF, Ceramic
Flow ranges 0.3 10 m/s (1 33 ft)
Pressure PVC versions: 10 bar(g) at 50 C (140 psig at 122F),
except insertion types:
6 bar(g) at 50 C (85 psig at 122F)
PVDF versions: 10 bar(g) at 100 C (140 psig at 212F)
SST versions: 16 bar(g) at 100 C (230 psig at 212F)
Accuracy 0.5 % of full scale, + 2.5 % of Reading with standard
mean K-factor in reference conditions: water at 20C (68F)
Linearity 0.5 % of full scale, at 10m / s (32.8fps)
Repeatability 0.4 % of Reading
Ambient/ storage PVC and PVDF versions: 0 C to 60 C (32 F to 140F)
temperature SST versions: 10 C to 80 C (14 F to 176F)
Enclosure rating NEMA 4X (IP 65)
Electronics enclosure material PC (Polycarbonate)
Female NPT Stainless Steel
Wiring Smart version uses standard 770MAX patch cables. Cable
Threaded SS Tri-Clamp not provided for Pulse versions. Use 3-conductor, 20 gauge,
shielded cable such as Belden 9364, or equivalent.
Maximum recommended cable length is 50 m (160ft)
Flat Paddlewheel Flat Paddlewheel
Mounting fitting Must be obtained separately except for 14" NPT models
Straight pipe requirements Pipe diameters: 10 50 upstream, 5 downstream
Wetted materials Hall effect: PVDF, Hastelloy C
Magnetic: Polypropylene, Titanium, PVDF
Flow ranges Hall effect: 0.1 6 m/s (0.3 20 ft)
Magnetic: 0.3 6 m/s (1 20 ft)
Pressure Please contact us for additional information
Electrical connections Smart models: 0.5 m (1.5 ft) cable and smart
connector, maximum patch cord
length is 91 m (300 ft)
Pulse input models: 7.6 m (25 ft) cables, may be extended
up to 61 m (200 ft) for magnetic or
305 m (1000ft) for Hall effect
Linearity 1 % FS
Repeatability 0.5 % of full scale, except 0.25% of full scale for 14"
NPT models
Certification CE rated
www.mt.com/THORNTON-Flow

Microelectr.
Power
Pharma Water
Many other options available
Pipe Size of
Included Fitting
Order Number
Pulsed Smart
i Many other pipe sizes and configurations
available. Please contact your local sales
organization for detailed information.
In-line Paddlewheel Flow Sensors
PVC, True-Union Body Style See Tables A and B
12" 33901 339-001
34" 33902 339-002
1" 33903 339-003 B
114" 33904 339-004
112" 33905 339-005
2" 33906 339-006
3" insertion type w/saddle 33907 339-007
4" insertion type w/saddle 33908 339-008 [D
A
6" insertion type w/saddle 33909 339-009
SST, Stainless Steel Body with NPT Threaded Connections See Table C Table B Saddle for 8020 Style Insertion Sensors
12" 33921 339-121 Orifice DN D A B
34" 33922 339-122 mm / inch mm / inch mm / inch mm/inch
1" 33923 339-123 76 / 3 90 / 3.54 144 / 5.66 114/4.48
1 14" 33924 339-124 101 / 4 110 / 4.33 166 / 6.53 119/4.67
1 12" 33925 339-125 152 / 6 160 / 6.29 216 / 8.50 131/5.17
2" 33926 339-126 Body Material: PP / PVC Seal Material: EPDM
SST, ASME-BPE Tri-Clamp Body Style See Table D
34" 33931 339-131
1" 33932 339-132
112" 33933 339-133
2" 33934 339-134 H
2 12" 33935 339-135
Flat Paddlewheels (wetted materials)
Hall Effect
[D
12" 4" (Polypropylene, titanium, PVDF) 33298 334-210
5"8" (Polypropylene, titanium, PVDF) 33299 334-211 L
12" 4" (PVDF, Hastelloy C) A
33301 334-213
5"8" (PVDF, Hastelloy C) 33302 334-214 Table C 8030 Style Female NPT Thread
Magnetic Stainless Steel (316L) Sensors
12" 4" (Polypropylene. titanium, PVDF) NA 334-203 Orifice DN D (NPT) A L H
5"8" (Polypropylene, titanium. PVDF) NA 334-204 mm / inch inch mm / inch mm / inch mm/inch
12" 1" (316SS, CD4Mcu, Fluoroloy B) NA 334-303 25 / 0.99 1" 105 / 4.13 18 / 0.72 90/3.52
1 14"-12" (316SS, CD4Mcu, Fluoroloy B) NA 334-302
H
Dimensional Data Tables
[ D1
Table A 8030 Style Sensors True-Union Nut with Solvent Ends (PVC) [D
or Fusion Spigot Ends (PVDF)
Orifice DN D D1 A2 A1 A H A2
A1
mm/inch mm/inch mm / inch mm / inch mm / inch mm / inch mm / inch A
25/0.99 32/1.26 60 / 2.36 110 / 4.33 116 / 4.57 160 / 6.30 89.5 / 3.52
50/1.97 63/2.48 103 / 4.06 130 / 5.12 136 / 5.36 212 / 8.35 104 / 4.10
Table D 8030 Style Tri-Clamp Stainless Steel (316L) Sensors

Body Orifice DN D2 D1 D A H H
Size mm/inch mm / inch mm / inch mm / inch mm / inch mm / inch
112" 40/1.57 35/ 1.37 44 / 1.71 51 / 1.98 128 / 5.03 97 / 3.82 [D2 [ D
[D1

Vortex Flow Meters

Flow
Maintenance Free, All-Plastic Construction
The ultimate solution for measuring the flow rates of ultrapure water and chemi-
cals, our range of Vortex Flow sensors consist of a molded unibody, available in
PFA, PVC or PVDF. These sensors have no moving parts, and any potential for fluid
contamination is eliminated by the corrosive-resistant all-plastic construction.
Specifications
PFA Version
Display 4-digit LED plus high & low alarm indicators
Connections Straight tube ends or Flaretek
Straight tube requirements 10 diameter upstream and 2 diameter downstream.
Wetted materials PFA Perfluoroalkoxy
Temperature 0 100 C (32 212 F)
PFA Version Viscosity For liquids more viscous than water, consult THORNTON.
Electrical connections 2 m (6.5ft) cable may be extended with 22 gauge
6-conductor shielded cable up to 100 m (325 ft) for
770MAX pulse input only.
Enclosure NEMA 4X, IP65
Power supply One external 12 VDC isolated power supply 1000-65
is required for one or two pulse input sensors.
Certificate CE rated, certificate of accuracy included
PVC and PVDF Version
Straight pipe requirement 10 diameter upstream and 5 diameter downstream.
Pressure PVC: 10 bar(g) at 21 C (150 psi at 70 F),
6.5 bar(g) at 38 C (93 psi at 100 F)
PVDF: 10 bar(g) at 21 C (150 psi at70 F),
9 bar(g) at 65 C (130 psi at150 F)
Temperature Max. 95 C (203 F)
Viscosity For liquids more viscous than water, consult THORNTON.
Accuracy 1 % of full scale
Enclosure NEMA 4X
Electrical connections 12" NPTF port with screw terminal wiring. Wiring may be
run up to 305 m (1,000ft) with 3-conductor, 20 gauge,

shielded cable, such as Belden 9364.
Power supply For use with the 770MAX, one external 12 V DC isolated
power supply (1000-65) is required for one or two pulse
NPTM Threaded and Wafer Type
input sensors.
Bead & Crevice
One kit (1000-67) is required for each pulse input sensor.
Certificates CSA and CE, Certificate of Calibration included

Microelectr.
Power
Pharma Water
Ordering Information Flow Vortex

PFA Versions
Maximum pressure
Size Flow rate l / min (g/m) at 20 C (68 F) at 100 C (212 F) Order Number
Straight tube-end connections
38" 0.43.5 (0.1 1) 7 bar(g) (100 psig) 4 bar(g) (58 psig) 317-100
12" 220 (0.5 5) 10 bar(g) (145 psig) 7 bar(g) (100 psig) 317-101
1" 15150 (4 40) 5 bar(g) (70 psig) 3 bar(g) (43 psig) 317-103
Male Flaretek-end connections
Female Flaretek-end connections
PVC and PVDF Versions
Order Number
Size Flow rate l / min (g/m) Length Pulsed Smart
PVDF Bead & Crevice Free Butt End Connection
12" 5 57 (1.3 15) 124 mm 4.87" 33315 336-108
34" 8 95 (2.1 25 ) 124 mm 4.87" 33316 336-109
1" 16189 (4.2 50 ) 129 mm 5.09" 33317 336-110
112" 31378 (8.3 100) 158 mm 6.24" 33318 336-111
2" 63757 (16.7 200 ) 172 mm 6.77" 33319 336-112
PVDF Wafer Type (Connects between 150X flanges)
12" 5 57 (1.3 15 ) 52 mm 2.03" 33326 336-119
34" 8 95 (2.1 25) 52 mm 2.03" 33327 336-120
1" 16189 (4.2 50 ) 57 mm 2.25" 33328 336-121
112" 31378 (8.3 100) 67 mm 2.63" 33329 336-122
2" 63757 (16.7 200) 82 mm 3.22" 33330 336-123
3" 951135 (25 300) 108 mm 4.25" 33331 336-124

Technical Data Vortex Sensors PFA Versions

Flow
Flowrate Range for PFA Vortex Flowmeters

Size Minimum Flowrate Max Flowrate
(l /min) (l/min)
cp* 0.3 0.5 0.7 1** 2 3 4 5 7
38" 0.2 0.2 0.3 0.4 0.8 1.2 1.6 2.0 2.8 3.5
12" 0.6 1 1.4 2 4 6 8 10 14 20
34" 3 5 8 10 20 30 40 50 70 70
1" 4.5 7.5 10.5 15 30 45 60 75 105 150
* cp = Viscosity of measurement fluid (in centipoises)
** Viscosity of water at 20C
Straight Tube-End Dimensions (mm) Flaretek-End Dimensions (mm)

+ 0.30 + 0.30 Size L (male-ends) L (female-ends)
D d
Size 0.10 0.10 t 0.5 L 38" 259 190
38" 9.52 6.35 1.59 190 12" 267 190
12" 12.7 9.52 1.59 190 34" 277 190
34" 19.05 15.88 1.59 190
1" 25.4 22.22 1.59 190
Male Flaretek 12", 34", 1" Models 38" Model Only

end connection FlowellTM
shown in Tube Fittings
dashed lines
(typical both ends)
VORTEX FLOWMETER
VORTEX FLOWMETER
54 mm
54 mm
High
High
Low
Low
L/min
L/min
ENT
ENT
54 mm 54 mm
M
"L" "L"
2 m (6.5 ft) shield line with

heat-proof vinyl insulation
50.5 mm
Arrow on body indicates

68.5 mm
flow direction
4-M4 3 0.7
Female Flaretek end Heat-fused
32 mm
Mounting Dimensions
32 mm (for all models)

Microelectr.
Power
Pharma Water
Technical Data Vortex Sensors PVC and PVDF Versions
PVDF Wafer Type Dimensions Refer to Figure A 1/2" NPT Female

Body Size A B C D Conduit Connection
12" 149mm 5.85" 20 mm 0.78" 52 mm 2.03" 44 mm 1.75"
34" 150mm 5.90" 24 mm 0.94" 52 mm 2.03" 54 mm 2.13"
1" 145mm 5.69" 30 mm 1.19" 57 mm 2.25" 63 mm 2.47"
112" 152mm 6.00" 38 mm 1.50" 67 mm 2.63" 83 mm 3.25"
2" 162mm 6.37" 48 mm 1.88" 82 mm 3.22" 102 mm 4.00" A
3" 175mm 6.88" 64 mm 2.50" 108 mm 4.25" 133 mm 5.24"
PVDF Wafer Type Flow Rates

Body Size Minimum Flow Maximum Flow
12" 4.7l/ m 1.3g / m 56.8 l / m 15 g / m B
34" 7.9l/ m 2.1g / m 94.6 l / m 25 g / m
1" 15.8l/ m 4.2g / m 189.3l / m 50 g / m C D
112" 31.5l/ m 8.3g / m 378.5l / m 100 g / m
2" 63.1l/ m 16.7 g / m 757.1l / m 200 g / m Figure A
3" 94.6l/ m 25.0 g / m 1135.5l / m 300 g / m
PVDF Wafer Type Pressure-Temperature Rating

Maximum Operating Pressure
Maximum Fluid Temperature PVC PVDF
95C/203F NR 2.7 bar(g) 40 psig
66C/150F NR 8.9 bar(g) 130 psig
38C/100F 8.9 bar(g) 130 psig 10.3 bar(g) 150 psig
NR=Not Recommended
NPTM Threaded and Bead & Crevice Type Pressure-Temperature Rating

Maximum Operating Pressure
Maximum Fluid Temperature PVC PVDF 1/2" NPT Female
95C/203F NR 2.7 bar(g) 40 psig Conduit Connection
66C/150F NR 8.9 bar(g) 130 psig
NR=Not Recommended
A
NPT/Butt End
NPTM Threaded and Bead & Crevice Type Flow Rates
Body Size Minimum Flow Maximum Flow
14" 2.3l/ m 0.6g / m 18.9 l / m 5g/m
12" 4.7l/ m 1.3g / m 56.8 l / m 15 g / m B
34" 7.9l/ m 2.1g / m 94.6 l / m 25 g / m
1" 15.8l/ m 4.2g / m 189.3 l / m 50 g / m
C D
112" 31.5l/ m 8.3g / m 378.5 l / m 100 g / m
2" 63.1l/ m 16.7 g / m 757.1 l / m 200 g / m
Figure B
NPTM Threaded and Bead & Crevice Type Dimensions Refer to Figure B
PVC PVDF
Body Size A B C D A B C D
14" 97mm 3.81" 45 mm 1.75" 133 mm 5.25" 64 mm 2.50" 150 mm 5.90" 16 mm 0.63" 124 mm 4.87" 33mm 1.31"
12" 97mm 3.81" 45 mm 1.75" 181 mm 7.13" 64 mm 2.50" 146 mm 5.75" 20 mm 0.78" 124 mm 4.87" 33 mm 1.31"
1" 100mm 3.92" 45 mm 1.75" 204 mm 8.03" 64 mm 2.50" 149 mm 5.88" 30 mm 1.19" 129 mm 5.09" 51mm 2.00"

Flow
Forward-Swept Impeller Sensors with Fittings

Economical non-magnetic measurement
Specifications
Mounting fitting Included with insertion sensor (flow-thru and socket union
type sensors do not require fitting), wetted parts as noted.
Straight pipe requirements 10 diameter upstream and 5 diameter downstream.
Electrical connections Smart models have 0.5 m (1.5 ft) cable and smart connector
and use patch cords up to 91 m (300 ft).
Pulse input models have 6.1 m (20 ft) cables and may be
extended up to 610 m (2,000 ft) using 20 gauge, shielded
cable: 2-conductors for socket tee models, 3-conductors for
other models.
Power supply One external 12VDC isolated power supply (P/N 1000-65)
is required for one or two pulse input sensors. One kit (P/N
1000-67) is required for each 1 1/2 and larger pulse input
sensor.
Accuracy 1 % of full scale over operating range
Repeatability 0.5 % of full scale over operating range
Pipe Size of Wetted Materials Flow Range Pulse Input Smart Input
Included Fitting Order Number Order Number
12" flow-thru/pipe PVC, Viton, ceramic, Tefzel 0.2-5.8 GPM 33349 335-531
34" flow-thru/pipe PVC, Viton, ceramic, Tefzel 0.4-13 GPM 33350 335-731
1 12" Socket tee PVC tee, PPS, Nylon, 1-30 ft/s 33142 335-911
tungsten carbide, EPDM
2" Socket tee PVC tee, PPS, Nylon, 1-30 ft/s 33143 335-211
1 12" to 6" Repl. Sensor for PVC Pipe, 1-30 ft/s 33191 335-041
fitting not included*
1 12" to 6" Repl. Sensor for PVDF Pipe, 1-30 ft/s 33192 335-051
fitting not included*
*Requires field configuration for pipe size

Microelectr.
Power
Pharma Water
A
B
2.69
2.16
(68 mm)
(55 mm)
3.50
(89 mm)
PVC Size
Millimeters (inches) 1/2 3/4 1
A 224 (8.83) 272 (10.69) 334 (13.15)
B 104 (4.08) 119 (4.69) 137 (5.40)
E
Minimum
Clearance
C
DIA
PVC Size
Millimeters (inches) 1 1/2 2 3 4
A 127 (5.00) 143 (5.63) 165 (6.50) 187 (7.38)
B 131 (5.16) 143 (5.64) 173 (6.83) 199 (7.83)
C 60 (2.38) 73 (2.88) 107 (4.23) 137 (5.38)
D 101 (3.97) 107 (4.20) 119 (4.68) 130 (5.10)
E 127 (5.00) 127 (5.00) 127 (5.00) 127 (5.00)

Flow
Sanitary Flow Sensors

High Quality, Precision
Thorntons 325-Series Compact Sanitary Turbine Flow Sensors provide another choice
for applications demanding 3A sanitary certification and efficient flow measurement.
325-series flow sensors feature a compact flow sensor body with Tri-Clamp type
connections and a magnetic variable reluctance type coil.
Specifications
Wetted Parts Body 316 SS, Ra 32 microinch (0.8 micrometer) finish;
17-4PH SS rotor; PH 15-7 Mo SS retaining rings; hard carbon
composite bearings.
Certification 3A Rated, manufactures calibration and materials certificates
included.
Electrical connections Smart models have 0.5 m (1.5 ft) cable and require patch
cords, maximum length 91 m (300 ft). Pulse input models
have 6.1 m (20 ft) twisted cable with 1/2 NPTM conduit
connector. Wiring may be run up to 610 m (2,000 ft) with 3
conductor, 20 gauge, shielded cable, such as Belden 9364.
Process Connections To achieve optimum performance, maintain 3A certification
and to protect the bearings from excess turbulance and
damage, a minimum of 10 pipe diameters upstream and 5
pipe diameters downstream of turbine size pipe must be used.
For example, the 1/4 turbine with 1-1/2 Tri-Clamp fittings
must have 1/4 inlet and discharge piping. In addition, proper
inside diameter flange gasket must be used. Consult Thornton
for installation kit if needed.
Linearity 0.5 % of reading*
Repeatability 0.1 % of reading*
* Based on manufacturers calibration in water at 70C

Microelectr.
Power
Pharma Water
Flow Range Tri-Clamp Fitting Turbine Size Pulse Input* Smart Input
LPM (GPM) Order Number Order Number
1.3-13 (0.35-3.5) 3/4 1/4 33336 325-001
1.3-13 (0.35-3.5) 1-1/2 1/4 33337 325-002
2.8-28 (0.75-7.5) 3/4 3/8 33338 325-003
2.8-28 (0.75-7.5) 1-1/2 3/8 33339 325-004
4.7-36 (1.25-9.5) 3/4 1/2 33340 325-005
4.7-36 (1.25-9.5) 1-1/2, 1/2 33341 325-006
6.6-60 (1.75-16) 3/4 5/8 33342 325-007
6.6-60 (1.75-16) 1-1/2 5/8 33343 325-008
9.5-110 (2.5-29) 1-1/2 3/4 33344 325-009
15-227 (4-60) 1-1/2 1 33345 325-010
23-352 (6-93) 1-1/2 1-1/4 33346 325-011
30-492 (8-130) 1-1/2, 1-1/2 33347 325-012
57-852 (15-225) 2 2 33348 325-013
95-1,514 (25-400) 3 2-1/2 33376 325-014
151-2,460 (40-650) 4 3 33377 325-015
* Pulse input flow sensors for use with M300 FLOW and 770MAX (channels 5 and 6 only) do not include Smart Sensor communication and do not use patch
cables. A separate isolated 12 VDC power supply 1000-65 is required when sensor is used with 770MAX. Refer to 770MAX and M300 FLOW operating manuals
for respective wiring instructions.
Smart Sensor Patch Cords

Patch Cord Order Number
0.3 m (1 ft.) 1001-79
1.5 m (5 ft.) 1005-79
3 m (10 ft.) 1010-79
4.5 m (15 ft.) 1015-79 1XXX-79 Patch Cord
with Connectors
7.6 m (25 ft.) 1025-79
15.2 m (50 ft.) 1050-79
30.5 m (100 ft.) 1100-79 Smart Sensor
w/Connector
45.6 m (150 ft.) 1115-79
61 m (200 ft.) 1120-79
91 m (300 ft.) 1130-79
Observe length limitations of pressure and level sensors
Patch Cord 1XXX-79 Smart Sensor Connector

0.96
0.46 (11.7) 1.15 (29.2) (24.4) 0.65 (16.5)
1 to 300 ft.
10.9 (277)
(0.3 to 91 m)

THORNTON Transmitters
Outstanding Performance, Advanced Electronics
NEW! M800 Multi-Parameter, Multi-Channel Transmitter (4-wire)

Transmitter
Intuitive, Intelligent, Flexible
The M800 transmitter series features premium Intelligent Sensor Management (ISM) tech-
nology measuring pH/ORP, optical DO, amperometric oxygen (DO as well as O2 gas)
and conductivity. The multi-parameter transmitter accepts any compatible combination of
ISM sensors. Up to 4 channels of process measurement plus 2 flow provides immediate
Plug & Measure installation and operation, predictive sensor maintenance and dynamic
lifetime status. The color touchscreen ensures intuitive operation, with user selectable con-
trol and alarm management.
Specifications
Performance
Measurement parameters Conductivity, pH/ ORP, amperometric oxygen, ozone
and temperature
ISM Advanded Diagnostic (Lifetime Indicator, Adaptive
Calibration Timer, CIP/ SIP counter etc.)
iMonitor
Conducitvity
0.02 to 50,000S / cm (20 cm to 50M cm)

Conductivity ranges 2-electrode sensor:
(C = cell constant) C = 0.1:
C = 0.1 sanitary: 0.02 to 2,000S / cm (500 cm to 50M cm)
C = 0.01: 0.002 to 500S / cm (2,000cm to 500M cm)
4-electrode sensor:
0.01 to 650 mS/cm (1.54 cm to 0.1 Mcm)
Temperature measuring range 40 to 200 C (40 to 392F)
Feature Overview Temperature compensation Auto / selectable as: Std. (standard high purity water
Thornton / Light), Light 84, Std. pure water referenced to
Color touchscreen
75C, linear %/ C (adjustable), 50% glycol, 100%
Intuitive operation glycol, cation, ammonia, isopropyl alcohol, none
Premium ISM functionality pH
Multi-parameter measurement pH range 1 to 15
2-channel / 4-channel versions ORP input range 1500 to 1500 mV
iMonitor pH resolution Auto / 0.001/0.01/0.1/1 (can be selected)
Temperature measuring range 30 to 150C (22 to 302F)
User management and logbook
Temperature compensation Auto / Manual / STC
Oxygen
Other Highlights Oxygen range (amperometric) Dissolved oxygen:
8 current outputs Saturation 0 to 500% air, 0 to 200% O2,
8 output relays Concentration 0.1ppb (g / L) to 50.00ppm (mg/L)
Oxygen resolution Auto / 0.001/0.01/0.1/1 (can be selected)
Traffic light coded sensor status
Temperature measuring range 30 to 150C (22 to 302F)
IP 66 rated Temperature compensation Auto
2 PID process controller Ozone
IP 66 rated, UL Type 4X Operating range 0 5,000ppb (mg/ l); 0 5.0 ppm (mg/ l) short term;
0 500 ppb (mg / l); 0 0.5 ppm (mg/ l) continuous
System accuracy 4 % of reading or 3ppb, whichever is greater; 0.5C
Power supply 100 to 240V AC, or 20 to 30V DC, 12VA
AC frequency 50 to 60Hz
www.mt.com/M800 Current (analog) outputs 8 0 / 4 to 20mA, 22mA alarm

Microelectr.
Power
Pharma Water
Wastewater
Transmitters Order Number
Installation Accessories
Pipe mount kit 52 500 212
Panel mount kit 52 500 213
Protective hood 52 500 214
ISM Sensor Cables

2-e Conductivity Order Number pH / DO / O3 / 4-e Cond Order Number
0.3 m (1 ft) 58 080 270 1.0 m (3 ft) 59 902 167
1.5 m (5 ft) 58 080 271 3.0 m (10 ft) 59 902 193
3.0 m (10 ft) 58 080 272 5.0 m (16 ft) 59 902 213
4.5 m (15 ft) 58 080 273 10.0 m (33 ft) 59 902 230
7.6 m (25 ft) 58 080 274
Front dimensions of M800
15.2 m (50 ft) 58 080 275
30.5 m (100 ft) 58 080 276
45.7 m (150 ft) 58 080 277
61.0 m (200 ft) 58 080 278
91.4 m (300 ft) 58 080 279
General Specifications (cont.)

User interface Color touchscreen 5.7", Resolution 320 240 px,
256 colors
Languages 10 (english, german, french, italian, spanish,
portuguese, russian, japanese, korean and chinese)
Ambient temperature 10 to 50C (14 to 122F)
Relative humidity 0 to 95%, non-condensing
Rating IP 66 (when back cover is attached), UL Type 4X*
PID process controller 2
Hold input Yes
Control input Yes
Alarm contact Yes (alarm delay 0 to 999s)
Relays Mechanical rated at 250VAC, 3 Amps (Relay 1NC,
Relay 2 to 4NO); 4-SPDT Type Reed 250VAC or DC,
0.5 Amps (Relay 5 to 8)
Setpoints High, low, between, outside, USP, EP
* Pending
Cut-out dimensions of M800 Side dimensions of M800

M300 & M300 ISM Transmitter

Transmitters
Reliable, Versatile, Easy to Use
The THORNTON M300 transmitter line for conductivity/resistivity, pH/ORP,

dissolved oxygen, ozone and flow rate combines robustness with ease of use. Its
versatility and solid measurement performance makes it the ideal choice for light
industrial applications. The M300 transmitters are designed for comfortable
operation: from the large display to the easily accessible wiring terminals to the
plain text interface and quick setup menu. With its innovative USB port, the M300
is open to the future for remote configuration and commissioning. M300 ISM ver-
sions provide the beneficial Plug and Measure feature thanks to ISM functionality.
Specifications
Enclosure/ Power
Operator interface 4 line backlit LCD; 5 tactile keys
Material Polycarbonate
Weight, 14 DIN models 0.7 kg (1.5lb)
Weight, 12 DIN models 1 kg (2lb)
UL electrical environment Installation (overvoltage) Category II
Ratings / approvals UL (US & Canada), CE compliant;
14 DIN: IP65 (front); 12 DIN: IP65 / NEMA 4X
EMC emissions According to EN55011 Class A

Power Universal 100 240 VAC, 50 60 Hz or 20 30 VDC; 5W
Outputs
Analog outputs (as specified Powered 0/ 4 20 mA, 22mA alarm, 500 maximum load;
for individual models) not for use with externally powered circuits
Analog output accuracy 0.05mA
Analog output scaling Linear, bi-linear, logarithmic (1,2,3 or 4 decades),
auto-ranging
Relays (as specified All contacts are potential free, with adjustable hysteresis and
for individual models) time delay
SPDT, SPST NO, SPST NC: 250 VAC / 30 VDC, 3A, resistive
SPST reed: 300 VDC, 0.5A, 10W
Service interface USB, type B connector, for remote configuration and
commissioning
Discrete input (as specified Accepts dry contact closure for remote flow totalizer reset or
for individual models) remote PID control auto/manual selection
Other Highlights Feature Overview

M300 for ISM: Plug and Measure Conductivity versions available in Multi-parameter version provides two
functionality single and dual-channel user-configurable channels for con-
4-wire installation configurations ductivity/resistivity, pH, oxygen or
Quick setup mode for fast installation PID controller with pulse length, ozone
Backlit high contrast display pulse frequency or analog control SW tools for configuration and
Basic diagnostics Multi-level password protection commissioning using the USB port
against accidental parameter
changes
www.mt.com/THORNTON-M300

Microelectr.
Power
Pharma Water
Measurement Specifications
Conductivity/resistivity
Ranges 0.01 constant sensor: 0.002 to 200S /cm (5000 cm to 500 M cm)
0.1 constant sensor: 0.02 to 2000S /cm (500 cm to 50M cm)
10 constant sensor: 50 to 40,000S /cm (25 to 20K cm)
4-electrode sensor: 0.01 mS /cm to 650mS /cm (1.54 cm to 100K cm)
Accuracy 0.5% of reading or 0.5 , whichever is greater, up to 18M-cm
Concentration ranges of HCl, NaOH, H2SO4 0 20 %, 0 15 %, 0 20 %
TDS ranges (CaCO3 and NaCl) Cover equivalent conductivity ranges
Calculated parameters (2-channel) % Rejection, power plant calculations of pH based on specific and cation conductivity, and
C02 based on cation and degassed conductivity
Temperature compensation Selectable as: Std (standard high purity Thornton/ Light), Light 84, Std referenced to 75C,
linear %/ C, 50% glycol, 100% glycol, cation, ammonia, isopropyl alcohol, none
pH
pH, ORP ranges 1.00 to 15.00pH, 1500 to 1500mV
Temperature range 30 to + 130C (22 to 266F)
Accuracy 0.03pH, 2mV
Temperature compensation Automatic/ manual for electrode output, plus adjustable solution
temperature coefficient for solution ionization effects
Calibration 1- or 2-point, with auto buffer recognition
Diagnostics Selectable continuous checking of membrane resistance and reference
diaphragm / junction resistance (with solution ground sensors)
Dissolved Oxygen
Ranges 0 20,000ppb; 0 20 ppm, 0 200 % saturation; resolution 0.1ppb
Temperature compensation Automatic, for membrane permeability and oxygen solubility
Accuracy 1 % ( 2% with long life probe) of reading or 1 ppb, system accuracy
Dissolved Ozone
Ranges 0 5,000ppb, 05 ppm; resolution 0.1ppb
Temperature compensation Automatic, for membrane permeability and ozone solubility
Accuracy 2 % of reading or 3ppb, system accuracy
Flow
Flowrate range 0 to 9999 GPM, L/ min, m3 / hr
Total flow range 0 to 9,999,999Gallons, 37,850,000Liters, 37,850m3
RO % recovery range 0 to 100%
Flow velocity range Equivalent ft/ s, m/s
Frequency range 1 to 4000Hz
Calculated parameters Ratio, sum and difference of two flowrates (4-channel)
Resolution 4 significant digits, auto-ranged; up to 8 digits for total flow
Update rate Display and outputs, once per 2 seconds
Input pulses Low <1.0 volt; high >1.4 volts (36 volts max.)
Accuracy 0.5Hz
Repeatability 0.2Hz
Temperature
Range 40 to 200C ( 40 to 392F); resolution 0.1
Accuracy 0.25C ( 0.45F)
Resolution 0.01C for conductivity; 0.1C for all other parameters
PID Control
Display Auto / manual status and %-output on bottom line of display
Settings Auto / manual, setpoint, deadband, non-linear corner points, control limits, proportional gain,
integral reset time (min), derivative rate time (min)
Manual station Controlled by up/down arrow keys in manual mode; remote auto/manual selection by discrete
input
Control output types One or two analog signals, relays pulse frequency, or relays pulse length

Transmitters
Measurement Specifications (cont.)

Outputs
pH/Cond / DO & Ozone/ Temperature Single-channel Two-channel
Setpoints/alarms 4 high, low, outside, between, USP, EP 6 high, low, outside, between, USP or EP
Relays 2 SPDT, 2 SPST reed 2 SPDT, 1 SPST NO, 1 SPST NC, 2 SPST reed
Analog output signals 2 4
Discrete inputs 1 2
Flow Single-channel Four-channel
Setpoints/alarms 4 high, low, outside, or between 8 high, low, outside, or between
Relays 2 SPDT, 1 SPST NO,1 SPST NC 2 SPDT, 1 SPST NO, 1 SPST NC
Analog output signals 2 4
Discrete inputs, for external totalizer reset 1 2
Ordering Information Order Number

M300 Transmitters for analog sensors Outputs 14 DIN 12 DIN
M300 1-channel Conductivity/ resistivity 2 Analog; 4 Relays 58 002 301 58 002 311
M300 2-channel Conductivity/ resistivity 4 Analog; 6 Relays 58 001 304 58 001 314
M300 1-channel pH/ ORP 2 Analog; 4 Relays 58 001 303 58 001 313
M300 2-channel Multi-parameter 4 Analog; 6 Relays 58 001 306 58 001 316
M300 1-channel Flow 2 Analog; 4 Relays 58 004 302 58 004 312
M300 4-channel Flow 4 Analog; 4 Relays 58 001 305 58 001 315
M300 Transmitters for ISM sensors Outputs 14 DIN 12 DIN
M300 ISM 1-channel Multi-parameter 2 Analog; 4 Relays 58 000 301 58 000 311
M300 ISM 2-channel Multi-parameter 4 Analog; 6 Relays 58 000 302 58 000 312
Accessories Order Number
Panel mount kit for 12 DIN models 52 500 213
Pipe mount kit for 12 DIN models 52 500 212
Conductivity calibration module (analog) 58 082 300
Adapter, VP to standard, for calibrating conductivity with VP patch cord (analog) 58 080 102
Conductivity calibration module (ISM) 58 082 310
Configuration software & data logger kit 58 077 300
Adapter panel M300 14 DIN to 200/ 2000 cutout 58 083 305
Adapter raised panel M300 14 DIN to 200/ 2000 cutout 58 083 317
Sensor cables for M300 (analog)

Conductivity a Order Number pH / DO c / Ozone Order Number
Connector Standard VarioPin (VP)b VarioPin (VP) Cables
0.3 m (1 ft) 1001-67 for Use At Standard Temperatures 30 to 80 C / 22 to 176 F
1.5 m (5 ft) 1005-67 58 080 201 1.0 m (3 ft) 52 300 107
3.0 m (10 ft) 1010-67 58 080 202 3.0 m (10 ft) 52 300 108
4.5 m (15 ft) 1015-67 58 080 203 5.0 m (16 ft) 52 300 109
7.6 m (25 ft) 1025-67 58 080 204 10.0 m (33 ft) 52 300 110
15.2 m (50 ft) 1050-67 58 080 205 15.0 m (49 ft) 52 300 144
23.0 m (75 ft) 58 080 206 20.0 m (65 ft) 52 300 141
30.5 m (100 ft) 1110-67 58 080 207 for Use At High Temperatures 40 to 135 C / 40 to 275 F
46.0 m (150 ft) 58 080 208 1.0 m (3 ft) 52 300 111
61.0 m (200 ft) 58 080 209 3.0 m (10 ft) 52 300 112
ORP 5.0 m (16 ft) 52 300 113
1.0 m (3 ft) 10 001 0102 10.0 m (33 ft) 52 300 114
3.0 m (10 ft) 10 001 0302 15.0 m (49 ft) 52 300 237
5.0 m (16 ft) 10 001 0502 20.0 m (65 ft) 52 600 118
10.0 m (33 ft) 10 001 1002
a 4-E sensors limited to 15.2m (50ft), b For VP Conductivity sensors only, c For long life dissolved oxygen sensor 58 037 220 only, use
standard conductivity sensor cables at left.

Microelectr.
Power
Pharma Water
Sensor cables for M300 ISM

Conductivity Order Number pH / DO / Ozone Order Number
0.3 m (1 ft) 58 080 270 1.0 m (3 ft) 10 001 0102
1.5 m (5 ft) 58 080 271 3.0 m (10 ft) 10 001 0302
3.0 m (10 ft) 58 080 272 5.0 m (16 ft) 10 001 0502
4.5 m (15 ft) 58 080 273 10.0 m (33 ft) 10 001 1002
7.6 m (25 ft) 58 080 274
15.2 m (50 ft) 58 080 275
30.5 m (100 ft) 58 080 276
45.7 m (150 ft) 58 080 277
61.0 m (200 ft) 58 080 278
91.4 m (300 ft) 58 080 279
Conductivity Calibration Modules

The THORNTON M300 Conductivity Calibration modules provide a convenient
solution for in-place calibration of the THORNTON M300 or M300 ISM conductivity
measurement circuitry.
Feature Overview
Includes resistances for all ranges of conductivity/ resistivity and temperature Conductivity calibration module
Used with 1- and 2- channel conductivity and Multi-parameter models
Provided with NIST-traceable certificate of calibration
Enables efficient QA program
Includes standard patch cord connection; VP patch cord adapter available
Front and side dimensions of M300, 14 DIN version Cut-out dimensions of M300, 14 DIN version Pipe mount kit for 12 DIN models
4060 mm
1.572.36"
Panel cut-out
Front and side dimensions of M300, 12 DIN version Cut-out dimensions of M300, 12 DIN version
Panel cut-out

770MAX Multi-parameter Analyzer

Transmitters
Compact and Comprehensive
The THORNTON 770MAX multi-parameter analyzer/transmitter is a unique

process monitoring tool, providing versatility through a multi-parameter, multi-
channel approach. Smart Sensors used with the 770MAX have sensor type, cali-
bration data and serial number factory-stored providing automatic configuration
of the 770MAX when connected. Smart Sensors are available for a wide variety
of parameters.
Feature Overview
Extensive Measurement Capabilities

6 channels: 4 Smart Sensors, including conductivity/resistivity, temperature,
flow, pH, ORP, dissolved oxygen, TOC, dissolved ozone, level and pressure,
plus 2 pulse flow sensors
Display 16 measurements on 4 line screen with auto or manual scrolling
Metric, S.I., and english units for direct measurements; calculated values for %
rejection, % recovery, difference, sum, ratio, power industry pH and CO2 from
conductivity, and DI capacity. Custom names identify all measurements.
Alarm/Control and Outputs

16 setpoints for high, low, USP, EP and reset (for totalizer) alarms
4 SPDT relay option within the 1/4 DIN case with individual hysteresis and
time delay (optional)
2 discrete outputs for logic circuits
4 powered analog outputs (0/420mA) standard, 8 optional
RS232 serial output
2 discrete inputs for totalizer reset
Highest Accuracy and Easiest Calibration

Unique 4-wire resistance measurement technique for highest installed accuracy
THORNTONs temperature compensation provides highest accuracy for UPW,
cation and ammonia conductivity
NIST-traceable automatic meter calibration system
Direct one and two-point sensor calibration
Smart Sensors retain factory and user calibration data
pH automatic buffer recognition during calibration
Compact Size
14 DIN cutout, case only 12cm deep
Sealed NEMA 4X panel mount standard, entire unit sealed with optional
back cover
Panel, wall, pipe mounting options
www.mt.com/THORNTON-770MAX

Microelectr.
Power
Pharma Water
Measurement Specifications
Functional
Sensor inputs 4 smart sensor channels, 2 pulse flow channels
Conductivity/resistivity ranges 0.01 constant 2-E cell: 0.001S /cm to 2,000S /cm; 0.5K cm to 1,000M cm
0.1 constant 2-E cell: 0.01S /cm to 3,000S /cm; 0.33K cm to 100M cm
10 constant 2-E cell: 10 S /cm to 200,000S /cm
50 constant 2-E cell: 10 S /cm to 1.0S /cm
4-E cell: 10 S /cm to 800,000S /cm; Readout in S/m is selectable
Concentrations: HCl: 0 15 %, NaOH: 0 13 %, H2SO4: 0 20 %, by weight
pH & ORP ranges 1 to 15pH, 1500 to +1500mV
D.O. ranges 0 to 15,000ppb or g/ L, 0 to 15ppm or mg/ L, with auto-ranging; 0 to 100% saturation
Ozone ranges 0 to 5,000ppb, 0 to 5ppm or equivalent g/ L ranges
TOC range 0.05 to 1,000ppb or g/ L C
Temperature ranges 40 C to 200C, 40 F to 392F with Pt1000 RTD or Pt100 RTD
Flow ranges Sensor range in GPM, LPM, m3 / hr, 0.5 4,000Hz
Pressure ranges Sensor range in psi, bar, kPa, mmHg, kg/cm2, inches, feet
Tank level (volume) Sensor range in gallons, m3, liters, % full, psi, inches, feet
Derived meas. Total flow, % rejection, % recovery, sum, difference, ratio, ppm-gallons, total grains,
power calculated pH & CO2
Electrical ranges Volts, Amps, based on proportional millivolt signal
Temperature compensation Automatic, referenced to 25C for resistivity, conductivity, % rejection and TDS. Field selectable for
standard high purity (THORNTON/ Light), cation, ammonia/ ETA (power industry), isopropyl alcohol, 50
and 100% glycol, HCl, H2SO4, or Light 84 (special microelectronics applications). pH temperature
compensation for Nernst electrode output effects plus adjustable solution temperature compensation for
high purity water ionization effects, referenced to 25C.
Pressure comp. Dissolved oxygen compensation for atmosphere pressure during calibration using barometer in preamp.
Pressure read out available in bar or mmHg.
Outputs
Setpoints/alarms 16, set individually as high, low, reset, USP <645>, or EP limits on any measurement.
Relays Optional: 4 SPDT potential-free relays, rated 5 amp max. resistive load up to 30VDC or 250VAC
Discrete outputs Two standard, buffered TTL/ CMOS level
Analog output signals Four standard plus four optional, powered 0/4 20 mA outputs; accuracy 0.05 mA, typical.
Serial output RS232 standard, maximum distance 50ft, field selectable up to 38.4kbaud
Performance
Resistance accuracy 0.3 % of reading, 1,000 to 6 M; 0.5 % of reading, 6 to 10 M; 1 % of reading
or 0.5 , whichever is greater, 10 to 1,000 (divide by cell constant for resistivity range)
Volt/Temp. accuracy 3 mV, 0.02 pH, 0.2 C, see sensor specs for dissolved oxygen and ozone
Frequency accuracy 0.1 % or , 0.001Hz, whichever is greater
Repeatability 0.2 % of reading, 1,000 to 10 M; 0.8 % of reading, 10 to 1,000 for conductivity/resistivity;
0.05C; 0.02 pH; 0.3 mV
Ratings/approvals All models are UL and cUL (CSA Standards) Recognized and CE compliant
Environmental
Temperature Storage: 20 to 80C (4 to 176F)
Operating: Configuration Power Supply
Relay A-Out 115 VAC & 24VDC 230 VAC
0 4 10 C to 50C 10 C to 50C
4 4 10 C to 50C 10 C to 40C
4 8 10 C to 40C 10 C to 40C
Humidity 0 to 95% RH, non-condensing
Enclosure/Power
Display/keypad 20 character 4 line backlit LCD or vacuum fluorescent; 20 tactile feedback keys
Material/weight ABS-PC alloy, UV and chemical resistant; 0.9kg (2lbs)
Rating NEMA 4X, panel mounting; sealed back cover also available
Power 100 240 VAC, 20 W max, 47 63 Hz; 20 32 VDC, 30W max. DC power must be isolated and limited
to 8 A or less.

Transmitters
770MAX Transmitters
Display Power Analog Outputs Relays Order Number
LCD AC 4 0 775-LAO
LCD AC 4 4 775-LA1
LCD AC 8 4 775-LA2
VFD AC 4 0 775-VAO
VFD AC 4 4 775-VA1
VFD AC 8 4 775-VA2
LCD DC 4 0 775-LDO
LCD DC 4 4 775-LD1
LCD DC 8 4 775-LD2
VFD DC 4 0 775-VDO
VFD DC 4 4 775-VD1
VFD DC 8 4 775-VD2
Accessories
Rear cover for wall mounting and rear seal (requires cable grip kit, 1000-80, or conduit) 1000-69
Cable grip kit one kit seals two cables into the rear cover above, with fittings large enough 1000-80
to accept patch cord connector or other cable 13.8mm (0.546") maximum diameter.
Pipe mounting bracket for 50mm (2") pipe 15540
Automatic smart calibrator kit (for 770MAX) 1875
Portable conductivity/resistivity calibration system (for system including sensor) 1885
Sensor Cables for 770MAX

Sensor Patch Cords a Order Number Ozone Sensor Patch Cords b Order Number
0.3m (1 ft) 1001-79
1.5m (5 ft) 1005-79 1.5 m (5 ft) 1005-70
3.0m (10 ft) 1010-79 3.0 m (10 ft) 1010-70
4.5m (15 ft) 1015-79 4.5 m (15 ft) 1015-70
7.6m (25 ft) 1025-79 7.6 m (25 ft) 1025-70
15.2m (50 ft) 1050-79 15.2 m (50 ft) 1050-70
30.5m (100 ft) 1100-79 30.5 m (100 ft) 1100-70
45.7m (150 ft) 1115-79 45.7 m (150 ft) 1115-70
61.0m (200 ft) 1120-79 61.0 m (200 ft) 1120-70
91.0m (300 ft) 1130-79 91.0 m (300 ft) 1130-70
a Not used with pulsed-input flow sensors. Observe length limitations for some sensors.
b Used for ozone applications where CE compliance is necessary.
1875 Automatic Smart Calibrator

At the push of a button, the 1875 calibrator automatically
steps through NIST-traceable reference resistances, voltages
and frequencies to calibrate and verify all ranges of the
770MAX to meet QA requirements and ensure highest accu-
racy performance. Results of sequential 770MAX calibrations
are retained in the calibrators memory with a real time clock
to allow subsequent downloading to a PC for printout of cali-
1875 automatic smart calibrator
bration certificates (for specifications consult next page).

Microelectr.
Power
Pharma Water
Specifications 1875 Automatic Smart Calibrator

Resistance accuracy 0.05 % except 0.075% for 1 10 M
Temperature accuracy 0.1 C
Frequency accuracy 0.03 %
Voltage accuracy 0.5 mV
NIST traceability Documented on certificate of calibration for calibrator
Ambient temperature 20 40 C for rated accuracy
Memory capacity 20 channels of calibration and/or verification
(770MAX has 4 smart channels per instrument)
Power supply rating 90 264 V, 47 63 Hz; CE compliant, CSA rated, UL Listed
Dimensions 195 100 40 mm (7.7 4.0 1.6")
The 1875 kit includes:

Smart Automatic Calibrator with certificate of calibration
Calibrator-to-770MAX cable, connects to smart channel input, 1.5m (5ft)
RS232 DB9 cable for connection to computer port
770MAX Certificate Management Program for Windows 95 or higher on CD ROM
Modular power supply and cable, used when Calibrator is not connected to a 770MAX
during download to the computer
122.6 mm
32.7 mm 4.82"
162.4 mm 1.29"
7.6 mm 57.2 mm 14.8 mm
6.39"
45.3 mm 117.1 mm 0.30" 2.25" 0.58" 25 mm
1.78" 4.61" 0.98"
114.3 mm
4.50" 106.4 mm
4.19"
224.6 mm
8.84"
125.0 mm 92.0 mm 194.9 mm
3.62" 209.3 mm 125 mm 7.67"
4.92"
8.24" 4.92"
[ 4.3 mm
100.7 mm
0.17",
3.97"
4 Places
4.1 mm [ 5.1 mm
114.3 mm
125.0 mm 0.16" 0.20",
4.50"
4.92" 4 Places
96.0 mm 111.4 mm 207.3 mm
3.78" 4.39" 8.16"
109.2 mm 54.6 mm
4.30" 2.15"
14.5 mm 7.7 mm/0.30"
2.4 mm/0.09"
0.57" 96.0 mm/3.78"
9.1 mm/0.36"
114.3 mm/4.50"
770MAX panel cut-out dimensions
770MAX with
sealed rear cover

Aftermarket Services
Tailored Services
Service XXL
To Ensure Product Performance

METTLER TOLEDO specializes in the area of precision instruments and offers the most comprehensive range of services
through a global network of dedicated professional staff.
Product Lifecycle Support: Field and Training Service:

Mettler-Toledo Thornton provides full service coverage world- For customers who cannot send their products back to our
wide to its customers, supports them with a customized, life- depot services, we offer field service coverage where our cer-
long service management and assists them in managing tified field service engineers travel to the customers site to
measurement loops throughout the product life-cycle. provide services ranging from a simple product commission-
ing to advanced troubleshooting. This service is especially
Depot Service: useful for customers whose processes dictate in-line and
Our Depot-Service center is based at our manufacturing real-time maintenance.
excellence center in Bedford, MA and supports our worldwide
sales and service channels. We offer fixed price calibration Our training services are designed for customers who are
and repair services for all our manufactured products as well interested in learning more about the technology and con-
as some conductivity sensors and transmitters manufactured cepts behind the different measurement points. The training
by our competitors. service can either be offered at our facility in Bedford, MA or
at the customers site.
In summary, we offer the following depot services:
Sensor and transmitter recalibration All of the above services can be availed by calling us at 888-
TOC calibration and system suitability testing 687-7687 or using our website at www.mt.com/pro.
Dissolved Oxygen probe remembrane/rebuild
Loop verification
Ozone Verification Testing
Standard repair services
Calibration of Sensors & Systems

Our products and calibration equipment are all NIST traceable. All the records and
certificates for our calibration equipment are maintained and documented in our
ISO quality management system. This helps us to be very responsive to customer
requests regarding traceability standards and certificates.

Microelectr.
Power
Pharma Water
Wastewater
Conductivity Sensor Calibration

Conductivity Sensor - Standard Recalibration
Item Description
CAL-20 Standard conductivity recalibration of 0.1 and 0.01 constant sensors provides ASTM-
traceable calibration of cell constant to 1% at 18.2 cm and NIST-traceable calibra-
tion of temperature to 0.1C at 25C. For 200series, 770PC & 770MAX sensors
only. INCLUDES AS FOUND READINGS.
CAL-21 Standard conductivity recalibration of 10 cm -1, 50 cm -1 and 4electrode sen-

sors Provides ASTM traceable calibrations of the cell constant and NIST traceable
calibrations of the temperature measurement at ambient temperature (22C 5C).
This calibration is for conductivity sensors that measure high conductivity solutions
(10 uS/cm - 1 S/cm). INCLUDES AS FOUND READINGS.
CAL-22 Same as CAL-20 for UniCond 2-electrode sensors.
Conductivity Sensor - Special Calibrations

Item Description
CAL-31 Specified Temperature Sensor Calibration of 0.1 and 0.01 constant sensors provides
NIST-traceable calibration of temperature to 0.1C within 5C of a user-specified
temperature between 5 and 90C, and ASTM-traceable calibration of cell constant to
1% in pure water at the specified temperature. Includes calibration report.
Recommended for high accuracy measurement in hot deionized water. Specify
desired calibration temperature ( 5C).
CAL-32 One Point ASTM Directly Verified Calibration of 0.1 and 0.01 constant sensors-same
as Standard Sensor Calibration of cell constant within 1% plus verification directly
in ASTM D1125 Solution D (146.9 uS/cm). Includes calibration report. Recom-
mended where direct ASTM traceability and/or verification over a range is required.
CAL-33 One Point ASTM Directly Verified Calibration with AS FOUND Data of 0.1 and 0.01
constant sensors-same as CAL32 but includes performance in ASTM solution using
previous calibration data. Recommended where direct ASTM traceability and/or verifi
cation over a range is required along with historical record of performance.
CAL-34 Conductivity recalibration of 10, 50 and 4E constant sensors, Provides ASTM trace
able calibrations of the cell constant and NIST traceable calibrations of the tempera
ture measurement. This calibration is for conductivity sensors that measure high con
ductivity solutions (10 mS/cm - 1 S/cm). This calibration includes AS FOUND
readings taken at ambient temperature and at customer specified conductivity value.
Includes only 1 point of as found data.
For Service Information, please contact (800) 642-4418 or RepairService@mt.com

Transmitter and Calibrator Calibration

Service XXL
Meter Recalibration
Item Description
CAL-01 DOT 2, 770PC, 750LM and 800 Series Recalibration
CAL-02 200 and 2000 Meter Recalibration
CAL-03 770MAX Recalibration
58 082 504 M300 Recalibration
Calibrator Recalibration
Item Description
CAL-10-1 200, 2000, 770PC Calibrator Recalibration & Certification-provides NIST-trace
able calibration of resistance, temperature and voltage values, as applicable.
Price is per individual calibrator module. INCLUDES AS FOUND READINGS.
Pricing for multiple modules (as in full calibration kits s/n need to match) will be
charged at a reduced rate as listed below:
CAL-10-2 2 Calibration Modules
CAL-11 1875 Calibrator for 770MAX-provides NIST-traceable recalibration of resistance,

temperature and voltage values. INCLUDES AS FOUND READINGS.
CAL-12 Conductivity/Resistivity Calibration Module for M300 Calibrator provides NIST-

traceable recalibration of resistance and temperature values. INCLUDES AS
FOUND READINGS.
System - Special Calibrations

Item Description
CAL-40 System Calibration of meter and 0.1 or 0.01 constant sensor Combination of
CAL02 or 03 plus, CAL10 or -11 plus CAL20 with the users calibrators,
instrument and sensor to provide 1% cell constant and system accuracy at
18.2-cm and 25C. Includes calibration report.
CAL-41 Specified Temperature System Calibration of meter and 0.1 or 0.01 constant
sensor Combination of CAL02 or 03 plus, CAL10 or 11 plus CAL31 with
the users calibrators, instrument and sensor to provide 1% cell constant and
system accuracy near the specified temperature. Specify desired calibration
temperature ( 5C) on order. Includes calibration report.
CAL-42 One Point ASTM Directly Verified System Calibration of meter and 0.1 or 0.01
constant sensor Combination of CAL02 or 03 plus, CAL10 or 11 plus
CAL-32 with the users calibrators, instrument and sensor to provide 1% cell
constant and system accuracy near 25C, verified over a wider range.
Includes calibration report.

Microelectr.
Power
Pharma Water
Wastewater
System - Special Calibrations continued

Item Description
CAL-43 System calibration for a 200CR, 2000 or 770MAX with 4-E, 10/cm or 50/cm con-
ductivity sensor calibrated in customer selected ASTM solution within the system
measuring range, near 25C.
CAL-44 System calibration for the 200CR, 2000 or 770MAX with a two point sensor
temperature calibration at 0C and 100C.
CAL-45 System calibration of meter and two sensors-System calibration for a 200CR, 2000,
770MAX or 770PC with TWO Sensors ( 0.1 and 0.01 constant sensor only) Com-
bination of CAL02 or 03 plus CAL10 or 11 plus CAL20 with the users cali-
brators, instrument and sensor to provide 1% cell constant and system accuracy at
18.2 Mohm-cm and 25C Includes calibration report.
Calibration & System Suitability

TOC Calibration
For 4000TOC , 5000TOCe, 5000TOCi Sensors, 550TOC Analyzer and 502P models
Item Description
SST-03 System SuitabilitySystem Suitability test to meet USP <643> and EP 2.2.44,
performed at Thornton depot-center (Sucrose and Benzoquinone solutions, provided
by Thornton). Only for 550TOC and 5000TOC models.
58 082 561 Standard Calibration for 5000TOCConsists of conductivity sensor calibration with
ASTM traceability and TOC calibration at 500ppb using Sucrose solution.
TOC-01 Standard Calibration for 550TOC modelConsists of conductivity sensor calibration

with ASTM traceability and TOC calibration below 20 ppb, plus board calibration with
NIST traceable standards, performed at Thornton (Calibration does not include
service or parts).
TOC-02 High temperature TOC Calibration for 550 ModelConsists of sensor calibration with
ASTM traceability and TOC calibration at 500 ppb (50 ppb) using Sucrose, plus
board calibration with NIST traceable standards performed at Thornton depot-center
(Calibration does not include service or parts).
TOC-03 Standard Calibration for 502P modelConsists of sensor calibration with ASTM trace
ability and TOC calibration below 20 ppb, plus board calibration with NIST traceable
standards, performed at Thornton depot-center (Calibration does not include service
or parts). *The 502P model is an obsolete product. We recommend that you
upgrade to the 5000TOC model.
SSCAL-01 System Suitability and Calibration for 550TOC and 5000TOC modelsConsisting of
conductivity sensor calibration with ASTM traceability, TOC calibration at 500 ppb
using Sucrose (Calibration does not include service or parts) and System Suitability
test to meet USP <643> and EP 2.2.44, performed at Thornton depot-center
(Sucrose and Benzoquinone solutions, provided by Thornton). For the 550TOC, a
board calibration is also performed using NIST traceable standards.

Loop Verification
Service XXL
This service verifies that the loop, which consists of a sensor, transmitter and a cable, is functioning to the specifications as
listed by the product specifications. This service is especially useful for pharmaceutical customers, system fabricators and
engineering firms who have to follow stringent regulatory and customer requirements. A Certificate of Verification will be
shipped along with the products.
Item Description
58 092 605 Certifies the loop (sensor + transmitter + cable) when one conductivity sensor is
connected to a transmitter via a cable.
58 092 606 Certifies the loop (sensor + transmitter + cable) when two conductivity sensors
are connected to a transmitter via a cable.
Transmitter Loaner and Extended Warranties

Mettler-Toledo will provide loaner transmitters while customers units are being repaired or calibrated. Mettler-Toledo also offers
extended warranties on their transmitters from one to two years. The extended warranty starts after the first year.
Loaner Program Extended Warranties

Item Description Item Description
58 082 041 Loaner for M300 58 092 103 Extended Warranty, 1YR, 770 MAX
Call Loaner for M800 58 092 111 Extended Warranty, 2YR, 770 MAX
58 082 402 Loaner for 770MAX 58 092 120 Extended Warranty, 1YR, M300
Call Loaner for M4000TOC 58 092 121 Extended Warranty, 2 YR, M300
58 082 403 Loaner for 5000TOC Call Extended Warranty, 1 YR, M800
Call Extended Warranty, 2 YR, M800
Loaner items must be returned within 4 weeks from the date of receipt or when the customer receives the serviced product
from MT-Thornton, whichever is less, and must be returned in their original condition. Failure to do so will result in a $155
service fee per week.
On-Site Service and Training

Mettler-Toledo provides on-site training modules consisting of theory of operation, installation & configuration, calibration,
maintenance and troubleshooting. The training modules consist of a presentation, handouts, and hands on sessions. Pricing
for the training modules include the price of the module, training fee per attendee and travel expenses.
Item Description
58 092 806 On-Site Training Class, Conductivity
58 092 808 On-Site Training Class, DO
58 092 807 On-Site Training Class, pH
Call On-Site Training Class, Ozone
Call On-Site Training Class, TOC

Microelectr.
Power
Pharma Water
Wastewater
On-Site Service and Training

On-Site Service, Calibration
Item Description
58 092 201 On-site System Commissioning and Start-Up, pH Loop. A Thornton service
technician will perform instrument calibration / start-up at the customers site. All
materials required for testing and calibration will be provided by Thornton.
58 092 301 On-site 200/2000 Instrument Calibration - uses 1865-03 Calibration Modules. A
Thornton service technician will perform instrument calibration at the customers
site. All materials required for testing and calibration will be provided by Thornton.
58 092 303 On-site 770MAX Instrument Calibration - uses 1875 Calibration Module. A
Thornton service technician will perform instrument calibration at the customers
site. All materials required for testing and calibration will be provided by Thornton.
58 092 304 On-Site Loop calibration for a 200CR, 2000, M300, 770MAX or 770PC with ONE
Sensor ( 0.1 and 0.01 constant sensor only). Includes calibration report.
58 092 305 On-Site Ozone calibration for a 2000, M300 or 770MAX with ONE Sensor.
Includes calibration report.
58 092 306 On-site System Suitability Testing for 5000TOC system System Suitability test to
meet USP <643> and EP 2.2.44 for the 5000 TOC system, performed at the
customers site (Sucrose and Benzoquinone solutions, provided by Thornton).
58 092 307 On-site TOC Calibration for 5000TOC system A Thornton service engineer will
perform TOC calibration at 500ppb using Sucrose for the 5000TOC system at the
customers site (Sucrose solution provided by Thornton).
58 092 308 On-site FULL calibration for 5000TOC system A Thornton service engineer will
perform a full blown calibration that includes TOC, Conductivity, Flow and
Temperature at 500ppb using Sucrose solution provided by Thornton.
58 092 309 On-site System Suitability and Calibration for 550 and 5000TOC System A
Thornton service technician will perform SSCAL01 at the customers site. All
materials required for testing and calibration will be provided by Thornton.
58 082 310 On-site System Suitability and full system Calibration for 5000TOC system A
Thornton service technician will perform SST and a full system calibration (TOC,
Conductivity, Flow and Temperature) at the customers site. All materials required
for testing and calibration will be provided by Thornton.
58 082 330 On-Site Sensor calibration ( 0.1 and 0.01 constant sensor only). Includes
calibration report.
58 082 331 On-Site Sensor calibration pH / ORP. Includes calibration report.

Notes
Just to Remember
The following are trademarks of METTLER TOLEDO: UniCond, 770MAX, 5000TOC, 550TOC, M300, UniCond, and
Smart Sensor. The following are trademarks of their respective companies: Teflon is a trademark of DuPont. Viton and
Kalrez are trademarks of DuPont Dow Elastomers. HART is a trademark of HART Communication Foundation. PROFIBUS
is a trademark of PROFIBUS International. FOUNDATION fieldbus is a trademark of the Fieldbus Foundation Hastelloy is a
trademark of Haynes International, Inc. Monel is a trademark of Special Metals Corp. Noryl is a trademark of GE Advanced
Materials, Plastics and Five Panel, LLC. Tri-Clamp is a trademark of Ladish Co. The Information contained within this catalog is
believed to be accurate. Mettler-Toledo Thornton, Inc. is not responsible for typographical or technical errors.
2011 Mettler-Toledo Thornton, Inc. All rights reserved.
Notes

Mettler-Toledo Thornton
Mettler-Toledo Thornton
Representatives for the U.S.,
Regional Sales Managers
Canada and Puerto Rico
Sales Manager East- US/Canada ACI Controls Inc. Process Controls

Dave Ferragamo 295 Main Street, W. Seneca, N.Y. 14224 6519 Ferguson Street, Indianapolis, IN 46220
Cell: 339 -223-8501 Tel: 716-675-9450, Fax: 716-675-1906 Tel: 800-593-3569, Fax: 317-259-1332
Email: Dave.ferragamo@mt.com www.aci-controls.com www.processcontrolscorp.com
Sales Manager West US/Canada Applied Controls Process Integration

Doug Brees 10325 East 58th Street South, Tulsa, OK 74146-6504 395 Surrey Drive, Bonita, CA 91902
Cell: 949-246-9627 Tel: 918-259-0020, Fax: 918-259-0019 Tell: 951-303-4293
Email: doug.brees@mt.com www.appliedcontrolscorp.com www.prointegrationinc.com
Central Regional Sales Manager Controls West Inc Rocky Mountain Process Company
John Groetsch 3045 North Norfolk Street, Mesa, AZ 85215 10189 Grove Loop, Unit D
Cell: 630-730-6818 Tell: 480-894-5451, Fax: 4808946267 Westminster, CO 80031
Email: john.groetsch@mt.com www.controlswest.com Tel: 303- 460-8331 Fax: 303-460-1390
www.rmprocom.com
Intermountain Regional Sales Manager Entech
Steve Pierce 1219 Winter Lane, Schwenksville, PA 19473 Tech Quip Inc
Cell: 208-401-4139 Tell: 610-287-0920, Fax: 800-863-2119 11711 Playa Court, Houston, TX 77034
E-mail: Steve.Pierce@mt.com www.entechcompany.com Tel: 281-484-4830 Fax: 281-484-5456
www.techquip.com
Midatlantic Regional Sales Manager Escotech, Inc.
Scott Edgell 2005 Italia, San Juan, PR 00911 TemPress Associates Inc
Cell: 267- 250-8491 Tel: 787-728-0552, Fax: 787-726-6648 12042 Southeast Sunnyside Road, # 550
E-mail: Scott.Edgell@mt.com www.escotechinc.com Clackamas, OR 97015
Tell: 503- 655-4453 Fax: 503-655-8147
Midwest Regional Sales Manager FLW Southeast www.tempressinc.com
Scott Little 4451 Canton Road, Marietta, GA 30066
Cell: 262-455-1619 Tel: 770-424-1731, Fax: 770-424-9733 Thermo Cense Incorporated
Email: scott.little@mt.com www.flwse.com 533 Capital Drive,Lake Zurich, IL 60047
Tel: 847-949-8070 Fax: 847-949-8074
Northeast Regional Sales Manager Heartland Controls www.thermocense.com
Erin White 19027 Jodi Road, Unit F Mokena, IL 60488
Cell: 978-578-0159 Tell: 708- 478-5210 Rawson LP
E-mail: Erin.White@mt.com www.heartland-controls.com 2010 McAllister, Houston, TX 77092
Tel: 713-684-1400, Fax: 713-684-1409
Southwest Regional Sales Manager Jasper Engineering www.rawsonlp.com
Chris Oglesby 700 Hamel Road, Medina, MN 55340
Cell: 713-806-4594 Tel: 952-938-6504, Fax: 952-935-7772 Vanguard Controls Inc.
Email: Chris.Oglesby@mt.com www.jaspereng.com 1 Gold Mine Road, Flanders, NJ 07836
Tel: 973-691-2246, Fax: 973-691-2247
Southeast Regional Sales Manager Katz Kontrols www.vci-analytical.com
Larry Hale 20924 Elenda Drive, Cupertino, CA 94015
Cell: 912- 655-2010 Phone 408-725-8671, Fax 408-725-8678 Venture Technology Groups
E-mail: Larry.Hale@mt.com www.katzkontrols.com 23800 Industrial Park Drive
Farmington Hills, MI 48335
West Coast Regional Sales Manager Latech Equipment Inc Tel: 248-473-8450, Fax: 248-473-0813
Joe Hewitt 1950 South 900 West, Salt Lake City, UT 84104 www.venturegroups.com
Cell: 425- 457-4934 Tel: 801-886-1145 Fax: 801-886-1170
E-mail: Joe.Hewitt@mt.com www.latechequipment.com WOA Controls
11 Old Mill Road, White Salmon, WA 98672
M-Tec Rise Tel: 541-490-7519, Fax: 509-493-2238
12232 Industriplex Blvd, Suite 23
Baton Rouge, LA 70809 WGS Equipment & Ctls
Tel: 800-735-5835, Fax: 225-673-2626 3060 Plaza Drive,Suite 110, Garnet Valley, PA 19061
www.mtecrise.com Tel: 610-325-3800, Fax: 610-325-9504
www.wgsequipment.com
Northeast Water Services
67 Green Street, Foxboro, MA 02035
Tel: 508-203-2440, Fax: 508-203-2401 Canada
www.ne-water.com
Steveco Sales Agencies Inc.
Optimal Biotech Group 210 Parkview Crescent, Newmarket, ON L3Y 2C8
6 Afton Court, San Mateo, CA 94402 Tel: 403-252-8803, Fax: 905-895-0195
Tel: 650-376-3837 Fax: 866-941-6822 www.stevecosales.com
www.optimalbiotech.com (Ontario Only)
Westech Industrial/Calgary
2830 Argentia Road, Unit #1,
Mississauga, ON L5N 8G4
Tel: 905-890-5265, Fax: 905-890-6213
www.westech-ind.com
(All provinces except Ontario)
www.mt.com/thornton
Your On-line Information Center
Whether you need fast access to

product information or you are inter-
ested in the latest application news,
just enter our portal to get answers.
Learn about the latest applications and
product news to improve processes
or reduce costs, and download the
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Your advantages:
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Visit our website for fast and competent information.
www.mt.com/thornton
Visit for more information
Mettler-Toledo Thornton, Inc.

36 Middlesex Turnpike
Bedford
MA 01730
USA Mettler-Toledo Thornton Inc. Subject to technical changes.
36 Middlesex Turnpike Bedford, MA 01730 USA Mettler-Toledo Thornton Inc. 10/ 2011
www.mtpro.com Tel. +1-781-301-8600, Fax +1-781-301-8701 Printed in USA. ML0133

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Customer service at METTLER TOLEDO strives to provide our customers

Providing the highest levels of service

The service that METTLER TOLEDO

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How to Build a Measurement System

Select Your Components

1. Electrode / sensor selection 2. Transmitter selection 3. Housing selection

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pH and ORP Systems

Reliable Even in Ultra Pure Water Applications

Functional definition To avoid health risks monitoring only, data logging or

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Recycle, reclaim, waste

Precipitation of heavy metals

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Oxygen Measurement Systems

High Reliability and Wide Application Coverage

Electrochemical oxygen sensors Professional service and validation

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THORNTONs dissolved ozone measurement systems show rapid and accurate

Measuring principles Ozone sanitization of pharmaceutical Ozone sanitation of bottled water

THORNTON dissolved ozone sensor

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When Optimal Performance Is Essential

AC voltage Sensors are used for: concentration

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Continuous conductivity monitoring

Specification USP <645>

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M800 and ISM Sensor Technology

Simplifying your System Installation

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Total Organic Carbon (TOC)

Smart Sensor Technology