SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Power Transformer - Storage, Handling, & Preservation SATR-P-3909

30-Apr-13 ELECT
(SHP) - Pressure Test
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. Document Review

Schedule Q
A1 Review documents of Material Receiving for the Power Transformer. Att. IV
Sec. 4.2

Schedule Q
Identification procedure reviewed and implemented for the Power
A2 Att. IV
Transformer.
Sec. 4.2

Material identification shall be implemented for all materials, parts and

components, including partially fabricated assemblies. Power Schedule Q
A3 Transformer shall be identified by using tags, stamps, color coding, Att. lV
stencils or labels. The location and method of identification shall not Sec. 4.3
affect the function or quality of the material.

B. General Requirements

Documentation for traceability reviewed and implemented. Power

Schedule Q
Transformer shall be traceable from the manufacturer and supplier
B1 Att. lV
through delivery, storage, fabrication, erection, installation, repair,
Sec. 4.3
modification and use.

Schedule Q
Documented Control System shall be implemented for all Saudi Aramco
B2 Att. lV
supplied material and equipment.
Sec. 5

C. Material Inspection

QC Before Installation- Power Transformer shall conform to all Schedule Q

C1 applicable requirements, standards, and specifications prior to release to Att. IV
be used as part of work. Sec. 3.3

Schedule Q
Incoming Power Transformer shall be visually inspected for damage /
C2 Att. IV
defects occurred during transportation.
Sec. 3.3

Schedule G Sec.
C3 Power Transformer shall be new and unused.
2.1

Power Transformer shall be in accordance with the Saudi Aramco-

C4 approved project-specific design drawings, diagrams, schedules, lists, Schedule G
databases, and associated design documents.

Page 1 of 5
 Check that the Contractor or it's Saudi Aramco approved third party
Schedule Q
inspector performed the quality activities at the supplier and sub-supplier
C5 Att. llI
locations as required by the inspection level assigned for the materials
Sec. 3.2
and equipment identified in SAER-1972 Inspection Requirements.

Page 2 of 5
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Power Transformer - Storage, Handling, & Preservation SATR-P-3909

30-Apr-13 ELECT
(SHP) - Pressure Test
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

D. TEST PROCEDURE AND CHECKLIST

PRESSURE:
On special
request from the Buyer, nitrogen gas is sometimes used instead of dry SAES-P-121
D1
air. When this is the case, a well visible sign with that information is fixed Sec. 3.2
to the tank.
Refer to Manufacturer's Recommendation.

A pressure gauge and filling cock unit is fitted under a protective cover in
one of the openings on the side or the top of the tank. There is either a
transparent cover, through which the pressure gauge may be read
SAES-P-121
D2 without, or a steel cover properly marked. The pressure gauge has a
Sec. 3.2
range 0-60 KPa (0-0.6 atmospheres, 0-10 PSI).
Refer to Manufacturer's Recommendation and 14-SAMSS-531, Sec.
5.1.4.

The tank has been filled with dry air to a slight over-pressure in the
factory. It is important that the transformer remains perfectly sealed
during shipment and storage. The gas-filling overpressure shall be
monitored at intervals. Instructions about this, and report forms, are SAES-P-121
D3
enclosed in the "Shipping Manual" in the mailbox on the side of the tank. Sec. 3.2
The reading of the transportation gas pressure gauge shall not be less
than 5KPa or as per manufacturer's instruction.
Refer to Manufacturer's Recommendation.

The original filling in the factory is made to a pressure of 20 KPa (0.2 at,
3 PSI) at a temperature of about 20C (65-70F). This pressure will
change with the ambient temperature. If, at an inspection, the pressure
is completely lost, there may have been under-pressure at some time
SAES-P-121
D4 ( due to a sudden temperature drop), and rain water may have been
Sec. 3.2
sucked in.
Note: Complete loss of gas-filling pressure must therefore be reported
back immediately to manufacturer for further action.
Manufacturer's Recommendation.

If the pressure read on the gauge is not completely lost, but has fallen
below 5 KPa (0.05 at, about 1 PSI), then the tank shall be filled up from SAES-P-121
D5
a pressure bottle of dry air to the original reading of about 20 Kpa. Sec. 3.2
Refer to Manufacturer's Recommendation.
STORAGE:
When the
SAES-P-121
D6 transformer is stored for a considerable time, the filling pressure shall be
Sec. 3.2
checked and recorded once a month.
Manufacturer's Recommendation.
Check possible leakages, if the transformer has been stored for more
SAES-P-121
D7 than two months after assembly, all sealing joints must be re-tightened.
Sec. 3.2
Refer to Manufacturer's Recommendation.
HANDLING:
During handling
SAES-P-121
D8 of power transformer, the tank shall be pressurized as per
Sec. 3.2
manufacturer's recommendation.
Refer to Manufacturer's Recommendation.
INSTALLATION:
During
SAES-P-121
D9 installation and after mounting on concrete pad, the tank shall be
Sec. 3.2
pressurized as per manufacturer's recommendation.
Refer to Manufacturer's Recommendation.

Page 3 of 5
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Power Transformer - Storage, Handling, & Preservation SATR-P-3909

30-Apr-13 ELECT
(SHP) - Pressure Test
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Check ground connection of Active part core insulation test: Consult

SAES-P-121
D10 manufacturer if core insulation is less than one megohm at 500 volts dc.
Sec. 3.2
Refer to Manufacturer's Recommendation.

Investigate, if oxygen is presence in the gas nitrogen blanket

SAES-P-121
D11 transformer.
Sec. 3.2
Refer to Manufacturer's Recommendation.

E. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Test results are acceptable and in accordance with Saudi Aramco

E1 N/A
Engineering Standards and contractual requirements.

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule Q -- Quality Requirements (Pro Forma Contract), February 2008
2. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract)
4. SAES-P-121 Transformers and Reactors 30 October 2012
5. Manufacturer's Catalogue as a reference- ABB Transformers Product Information No. 1ZSE469004-3E, 2001-01-25

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose
listing states that the equipment, material, or services either meets appropriate designated standards or has been tested and found
suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified
organization concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by
manufacturer
whose labeling the manufacturer indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Name, Title, Department, Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Company, Initials and Name, Initials and Date:
Date:

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

Page 4 of 5
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Power Transformer - Storage, Handling, & Preservation SATR-P-3909

30-Apr-13 ELECT
(SHP) - Pressure Test
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Page 5 of 5