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research carried out in collaboration with industry and TNO constant initial pressure i n the beam of the washing
in our laboratory. The methodology used is detailed in this machine. It will be shown that momentum transfer, giving
paper, and is summarised in Table 1. rise to hydrodynamic behaviour of equipment, is most
One parameter is the specific transport phenomenon important for the operation of the rotating washing
(momentum, heat and mass transfer) that is predominant machine. If in the batch of fabric axial flow is prevented (by
in the process to be investigated. Asecond parameter is the centrifugal action andfor by sealing the sides of the batch)
engineering objective aimed at (operation, design and the momentum transfer equation reads as Eqn 1.
innovation). The combination of both parameters gives rise
to different fields of interest o f which three examples were
selected
-dP
=_ - v+pw2r
dr K
The first example deals with the significance of fluid flow
and pressure drop in the operation of a rotating washing Pressure Darcy Centrifugal
machine. Secondly it is shown that knowledge of mass gradient flow action
transfer in open-width washing machines leads to
improved equipment design. In the third example the The continuity equation is given by Eqn 2.
importance of transport phenomena in the innovation of
equipment for pre-drying and drying of fabrics by means of dv v
porous rollers is demonstrated. - +- =o
dr r
OPERATION: MOMENTUM TRANSFER IN ROTATING
WASHING MACHINES Rearranging Eqn 1 and differentiating gives Eqn 3.
Process Description
dv d2P K
The rotating washing machine consists of a perforated (3)
beam around which up to several thousand metres of fabric dr
are wound (Figure 1). By rotating the batch and forcing
wash liquor through the beam, impurities present in the Combining Eqns 2 and 3 gives Eqn 4.
fabric are removed.
leads to Eqn 5.
P r
7j-= - and x = -
?ipw R, R,
d2rr 1 drr
- -+ - - =4 (5a)
dX2 X dX
Figure 1 - Representation of a rotating washing machine or
)(=I
drr
- =2--
dX
2Pvo (constant inlet velocity) (8)
Kpw'R,
n =- [(?)' -11 . ~ / J W ' R (Figure
? 2).
, Pump
Washing (RJR, ) 2 +rro-l
From which X2=
\ machine
Valve
thus Eqn 17 is obtained.
P
NOW no=-
f po2R:
Figure 6 -Head flow characteristics of Figure 5
from which follows that
In Figure 6 the operating point S of the system is situated on Po= n o .;pow:
the pump head curve, and flow rate is represented by
Eqn 15. For example, with a rotation speed of 260 rev./min or
0=27.2 rad/s, and p=965 kg/m3 (water at 9O"C), then the
gauge inlet pressure is:
Po& 11 . 8 1x965
~ x (27.2)' x (0.10)'=4.2 X I O5 N/m2
Industrial Application
At constant inlet pressure, rr can be written as a function of From Eqn 11 the corresponding flow can be calculated as:
X as shown in Eqn 9a. The form o f rr=rr(X) depends on the
values of the parameters noand R,/R,; selecting the arbit-
rary values rr,=5 and R,/R, =3, Eqn 9a is represented bythe
curve shown in Figure 7.
making L =1.50m
a =Oslo
K =10-12 m2
p =0.3~ kg/(m s)
Figure 7 -Dimensionless pressure n as a function of loca- DESIGN: MASS TRANSFER IN A N OPEN-WIDTH WASH-
tion X ING MACHINE
Process Description
At a given value of X the pressure rr becomes negative, Extraction of impurities from textiles is frequently carried
causing penetration of air by suction from the environ- out in an open-width washing machine, which consists of N
ment; this results in unstable flow and staining of the fabric washing units each provided with z compartments. Wash
by air oxidation. water and fabric fiow countercurrently through the
The condition under which negative pressures do not machine. Entrained liquid is removed by mangling after
develop may be defined by requiring the location of the each unit and is returned to the wash water flow (Figure 8).
FdlIriC stream Entrained liquor Wash water in For compartment 1 of unit N the material balance reads as:
in in
t / I
The equilibrium relation is represented by Eqn 20. and RN,i = I +
- 5 ( I + S + . . .sL7 = 1 t ( S -1)
RN, I a -I
results in Eqn 21. Fabric stream Entrained liquor Wash water Reflux from
in in in rnanglein
RN.1-2
~- =I+ 5 (21) cbdCN-i f (l-A)cbf .YN-i,r +[d)t~+(1-~)4flYN
-1, z (26)
RN,z a a
Fabric stream Entrained liquor Wash watei
out out out
For compartment z-1 of unit N the following balance is
valid: or in dimensionless variables:
From this: ~
RN,z-2 -
-
(t+2a-1)
. ~+ a- _ k+a-l)
_ _ _ Similarly, the material balance for compartmentz-I of unit
RN,z a a a N-l is:
RN-i.z-2 t If1
:)
RN, 2-2
thus: = I + --+- + I - - = I + - ( S .-I)
RN,I a a
( a RN, z -I
Industrial Applications
I As already pointed out, investigation of Eqn 28 reveals the
1t- most favourable extraction performance to be obtained at a
value of E-2. For design purposes o n a commercial scale a
0 few calculations should be carried out under the following
conditions:
(a) Product quality required: 1=0.01
(b) Extraction factor: ~ = k ( & / $ ~ ) = 2
(c) Entrainment factor: a = l +(l-A)k($f/1&,)=2, which
means with a reflux ratio h=0.5 (at the upper roller of
each compartment half of the liquid entrained is
figure 9 - Separation factor S as a function of extraction returned to the corresponding compartment) that,
factor c assuming thedistribution coefficientkof about one, the
volume of flow of entrained liquid c$fis about twice that
Design Strategy of the liquid stream in the fabric &.
Eqn 28 is the starting point from which some design rules (d) For successive values o f the number of washing ves-
may be derived. sels N = l , 2, 3, etc., the total number of compartments
1. If the non-extracted fraction I is fixed by the require- Nz is calculated from Eqn 28.
ment for a given product quality, four design variables
The results of the calculations are given in Table 2.
are left: the extraction factor E , the separation including
entrainment factor S, the number o f units N and the
number of Compartments per unit z. TABLE 2
2. The best extraction results will be obtained if the separa-
tion factor S approaches the value of the extraction Design Calculations of an Open-width Washing Machine
factor t, i.e. S = E . This may be realised by preventing [ I =0.01)
liquid from becoming entrained by putting rollers on top
Extraction Separation Number of Number of
of the upper guide rollers of the washing units; in that
factor factor, S washing vessels, N compartments. Nz
case I is defined by Eqn 30.
2 1.5 1 9.00
- 1 2 1.5 2 8.25
___ (30) 2 1.5 3 7.50
Nzi i .- __ __
E -1 ~
The number of design variables is thus reduced from The differences in number of equilibrium compartments
four t o two, namely the extraction factor E and the total Nz for different values of N are marginal, hence the calcula-
number of Compartments Nz. tions confirm the previously stated need to maximise the
On the basis of Eqn 30, for a given quality l, the total number of compartments in one vessel.
number of compartments required can be defined in the In Table 2 the number of compartments calculated rep-
form of Eqn 31. resent equilibrium stages, the conception of which may not
apply to real compartments in industrial practice. Therefore
log
-I
~
+ 1- it is very important to investigate the mixing conditions in
I compartments, which are to a large extent dependent o n
Nz = -1 (31 1
log E the ratio of residence time of the fabric to the mixing time
2u
Ap> - (35)
r
Figure 7 1 - Pre-drying and drying of fabric on a porous The accumulation term i n air cop, a y l a t is small compared
roller with that in fabricp, (I-,,) dR/at, so that as a first approxi-
mation Eqn 39 can be written.
Tentative Process Descriptions
As an alternative to mechanical removal of liquid in fabrics,
e.g. by squeezers, porous rollers may be applied using air
or preferably steam as the 'blowing' agent. During this
pre-drying operation the following steps may be disting- actual drying rate
where f(R)=
uished. rate of evaporation
I
t
I
t i
t
The drying rate curve may be suitable for mathematical
treatment by a linearising procedure as indicated in Figure I
t lm
12. In that case the empirical function f(R) satisfies the
following conditions:
REFERENCES
DISCUSSION AND CONCLUSIONS 1. C A Meier-Windhorst, Melliand Textilber., 50 (1969) 832.
It has been shown that a gap existing between materials 2. G J Parish, J.S.D.C.,78 (1962) 709.
science and constructional skill is characteristic of the tex- 3. H J L J van der Linden and J Groot Wassink. IFATCC Congresses, Bar-
tile industry, and needs filling by process engineering prin- celona 1975, Venice 1978, Budapest 1981.
4. H J L J van der Linden, J Groot Wassink and C A Theusink, Melliand
ciples. Transport phenomena (momentum, heat and mass Textilber., 57 (1976) 53.
transfer), which are commonly studied in chemical 5. J Groot Wassink, Melliand Textilber., 58 (1977) 570.
engineering problems, appear t o be very promising for 6. H J L J van der Linden, J Groot Wassink and R Faken, Textiltechnik, 32
application to textile finishing processes. (1982) 643.
The theory of transport phenomena not only seems to be 7. J Groot Wassink et al., Textiltechnik, 33 (1983) 245.
8. H J L J van der Linden and J Groot Wassink, Amer. Dyestuff Rep., 72 (5)
appropriate to the proper understanding of operation and (1983) 16.
design of conventional equipment, but also is suitable for 9. J Groot Wassink and H J L J van der Linden, Text. Research J., 53 (1983)
application t o the development of new equipment. This 751.
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