Professional Documents
Culture Documents
AcceleratedBridgeConstruction
ABC
Bala Sivakumar
HNTBCorp.
NewYork
ABCTrainingOutline
2:30hrs
1 Introduction
1. Introd ction to ABC (30 min)
2. SHRP2 Project
j R04 -- ABC Toolkit ((70 min))
Introduction to ABC
WhatisAcceleratedBridge
Construction(ABC)?
ABC is bridge
g construction that uses design g
and construction methods to reduce the
onsite construction time and mobility impacts
that occur when building new bridges or
replacing and rehabilitating existing bridges.
ABC for Emergency
Replacement
Cast-in-place construction
is field labor intensive
Sequential construction
Time consuming on-site
activities
Needs to allow time for
concrete curing
Weather dependent
WhyFaster?
F
For most off the
h past century, construction
i h has
involved building roadways and bridges with new
alignments.
alignments
Today,
oday, very
e y little
tt e new
e roadway
oad ay syste
systems
saare
e be
being
g
constructed.
To d
T develop
l standardized
d di d approaches
h
to designing,
g g, constructing,
g, and reusing
g
complete bridge systems that address
rapid renewal needs
SHRP2 Vision/Goal for ABC
INNOVATIVEBRIDGEDESIGNSFOR
RAPIDRENEWAL
HNTB (Prime)
Iowa State University
Structural Engineering Assoc.
Genesis Structures
ABC Toolkit
AcceleratedBridge
Accelerated Bridge
Construction(ABC)
Prefabricated Structure
Prefabricated Accelerated
Modular Placement
Elements GeotechWork
Systems Methods
Totalbridgeorsuperstructuresystemcanbe
fabricated off site and moved with SPMTs or
fabricatedoffsiteandmovedwithSPMTs,or,
Fabricatedadjacenttoexistingbridgeandmovedby
by skidding
Elements vs Systems
Elementsvs
BRIDGEMOVEMENTTECHNOLOGIES
Theconceptofbuildingtheentirebridge
superstructures(whereROWisavailable)andthen
( h ROW i il bl ) d h
movingthemintoplaceinafewhoursisapowerfulABC
method to minimize traffic disruption
methodtominimizetrafficdisruption.
Bridge
Bridgemovementtechnologies
movement technologies
Selfpropelledmodulartransporters(SPMT)
Skidding/LateralSliding
Skiddi / L t l Slidi
LongitudinalLaunching
Floatin
l i
Self Propelled Modular Transporter
SelfPropelledModularTransporter
WhatisanSPMT?
What is an SPMT?
llargemultiaxleplatform
lti l l tf
computeroperated
pivots360degrees
i 360 d
lifts,carries,setslarge/heavyloads
movesatwalkingspeed
BridgeMoveswithSPMTs
SPMTManuals
Float In
FloatIn
NewYorkCity: LateralSlide
Jamaica&HillsideAve.overVanWyckExpwy
NewBridgewithTraffic
g
I80BridgeMoveUsingJacks
GreenBayWisconsin
Lateral Slide by Pulling with a Crane
LateralSlidebyPullingwithaCrane
Lateral Slide
Four strand jacks
LongitudinalLaunching
SuperstructurewasdeliveredtothesiteonaSPMTand
transferred onto a launching frame for longitudinal
transferredontoalaunchingframeforlongitudinal
launching(UtahDOT)
IncrementalLaunching
The Incremental Launching Method (ILM) involves
assemblyy of the bridge
g superstructure on one side of
an obstacle to be crossed, and then launching of the
superstructure longitudinally into its final position.
Incrementallylaunchedconcrete
slabbridge
Launchedoverelectrifiedrail
lineswith340trainsperDAY.No
speed restrictions
speedrestrictions
Allworkperformedatground
withsmallcrews/equipment
AcceleratedGeotech Methods
RapidDemolitionUsing
Coventional equipment
RapidDemolitionUsingSPMTs
p g
4500 South over I-215 (2007) Utah
Existing bridge spans removed using SPMT and demolished offsite
Early Example of ABC!
EarlyExampleofABC!
QUESTIONS ?
QUESTIONS?
NY STATEWIDE CONFERENCE ON
LOCAL BRIDGES 2012
AcceleratedBridgeConstruction
ABC
Bala Sivakumar
HNTBCorp.
NewYork
Session 2
ABCToolkitforDesignersfromSHRP2
lki f i f
IIntroductiontoABCToolkit
t d ti t ABC T lkit
ABCConceptualPlans
ABC C
ABCConceptualErectionConcepts
lE i C
UsingtheABCToolkit
ABCDesignSamplecalculations
RecommendedABCSpecifications
ABCToolkit
SHRP2ABCToolKitwasdevelopedforprefabricated
elements and systems
elementsandsystems
WillbringaboutgreaterfamiliarityaboutABC
t h l i
technologiesandconceptsandalsofostermore
d t d l f t
widespreaduseofprefabricatedelements
Makebestuseofprogramdollarsbystandardizing
designthroughdevelopmentofpreengineered
systems
SHRP2R04ABCToolkit
1 ABCSTANDARDDESIGNCONCEPTS
2 ABCERECTIONCONCEPTS
3 ABCDESIGNEXAMPLES
Expected
p Outcome: The designer,
g ,g
guided byy the sample
p drawings,g ,
details and the set of ABC design examples will be able to easily
complete an ABC design for a routine bridge replacement project.
ABCToolkit
ABCCONCEPTS ABCDESIGN ABCDESIGN ABCCONSTR.
(Design+Erection)
(D i E ti ) EXAMPLES SPECIFICATIONS SPECIFICATIONS
constantornoskew
noflares/nocurves
nosuperelevation transitions
Geometricissuesbetterhandledonroadway
PrefabricatedDeckedBeam
Elements
Deck Bulb
Tees
Double
Tees
Composite
Steel
System
PredeckedModularSteelBeams
Deckedsteelgirders
TTraditionalgirder
diti l id
Subdeckorpartial
decktopflange
p g
Analogoustoabulb
tee
Predecked
Pre deckedModularSteelBeams
Modular Steel Beams
Notproprietary
Contractorcanselfperform
precasting ofdeckonsite
LightweightsystemforABC
Lightweight system for ABC
PredeckedModularSteelBeams
Barrier
B i can b be precastt
Barrier load on exterior module
PrecastDeckedGirders
Deck
D kB Bulb Tee
lb T
Span lengths from 40 ft to 130 ft
UT, WA, ID among states with DBT
standards
Only
O l one row off vertical
ti l piles
il
Precast backwall - dowelled
Fast construction
Precast Approach Slabs
PrecastApproachSlabs
Thisprecastapproachpavementconsistedof
doublyreinforcedconcretepanels
Approachslabsupportedonprecastreinforced
Approach slab supported on precast reinforced
concretesleeperslab.
Expansionjointmaybeatbackwall
Expansion joint may be at backwall orat
or at
sleeperslab
Approachslablongitudinaljointsfilledwith
A h l bl it di l j i t fill d ith
UHPC
Floodedbackfillplacedin1ft layers
PrecastApproachSlab
Precast Sleeper
Slab
Flooded backfill
Flowable fill under slab
Exp joint can be moved to
sleeper
p slab
PrecastPiers
Nonprestressed so
contractorcanself
perform precasting
performprecasting
Fasterectionusing
groutedsplice
couplers
l
Conventional Pier
Deepfoundation
may be outside
maybeoutside
Straddle Bent existingfootprint
ConnectionsforABC
UltraHighPerformanceConcrete(UHPC)
longitudinal&transversejointsbetween
superstructuremodules
Groutedsplicecouplersinpiersreplacethetypical
G d li l i i l h i l
lapsplice
SelfConsolidatingConcrete(SCC)pileconnections
S lf C lid ti C t (SCC) il ti
andabutmenttowingwall connections
Groutedcappockets/groutedductsfor
substructure connections (seismic)
substructureconnections(seismic)
Otherrapidsetconcreteoptionsmaybeused
ABC Erection Concepts
ABCErectionConcepts
Erection Concept Drawings
ErectionConceptDrawings
1. Erectionusingconventionalcranes.
i i i l
2. Erection
ErectionusingABCconstructiontechnologies
using ABC construction technologies
adaptedfromlongspanconstruction
SelectionofErectionTechnology
Thecontractoristypicallyresponsibleforthe
development of the erection plans and calculations
developmentoftheerectionplansandcalculations.
Erectionplanshouldconsideravailablerightofway,
underground and overhead utilities capacity of soils
undergroundandoverheadutilities,capacityofsoils
Thebridgedesignercaninfluencetheerection
technique and potentially bridge erection costs by
techniqueandpotentiallybridgeerectioncostsby
consideringthelikelyerectionmethodsduringthe
design
ABC Erection Concepts
ABCErectionConcepts
Theerectionconceptspresentedinthedrawingsare
intended to assist the designer / contractor in
intendedtoassistthedesigner/contractorin
selectingsuitableerectionequipment.
Bridgesaregroupedinto:
Shortspansupto70ft;
Short spans up to 70 ft;
Moduleweight<90,000lbs
Longerspansfrom70ft
g p to130ft;;
Moduleweight<250,000lbs
ErectionUsingConventionalCranes
Conventionalcranesarepartofmostcontractorsfield
resources
Liftsupto150kipsupto100ft pickradiusarepossible
withhighcapacityconventionalcranes.
ith hi h it ti l
Designershouldinvestigateavailablesetuplocations
forcranesandaccessfordeliverytrucksatthesite.
Largerweightswillrequiretheuseofmultiplecranes.
g g q p
Erectioncanbedoneusinglandbasedcranesor
cranes supported on barges / causeway
cranessupportedonbarges/causeway.
ErectionConceptsforBridge
Replacement Using Cranes
ReplacementUsingCranes
WeightofModule
der
Consid
PickRadius
orstoC
CraneSetUpLocations
GroundAccess/Barge/
Ground Access / Barge /
Facto
Causeway/WorkTrestle
TruckAccessforDelivery
ErectionConceptsforBridge
Replacement Using Cranes
ReplacementUsingCranes
LongitudinalGantryFrame
Commoninsegmentalconstruction
CanbecombinedwithSPMTfordeckreplacement
Canbeusedtoinstalledpiles,drilledshaftsfromabove
ErectionUsingTransverseGantry
Cranes
Longitudinal Gantry Frame
LongitudinalGantryFrame
Using the ABC Toolkit
UsingtheABCToolkit
ReviewtheABCStandardPlansandDesignExamples
g p
GeneralInformationSheetsIntroducetheintentandscopeof
theABCstandardplansanddetails includesinstructionsto
designerssothatallthekeyABCissuesareaddressed
EngineerofRecord(EOR)shouldperformownABCdesign
calculationsforthesiteusingtheexamplesasaguide
l l ti f th it i th l id
EORtocustomizethestandardplansforthesite span
lengths / bridge width / element size / skew / foundations /
lengths/bridgewidth/elementsize/skew/foundations/
etc
p p (p )
AdaptABCSpecialProvisions(specifications)forconstruction
General Information Sheet
GeneralInformationSheet
Thegeneralinformationsheetsintroducetheintent
and scope of the ABC standard plans
andscopeoftheABCstandardplans.
LiftingandHandlingStresses:
ShopDrawingsandAssemblyPlan
Sh D i dA bl Pl
FabricationTolerances
SiteCastingRequirements
GeometryControl
MechanicalGroutedSplices
GeneralProcedureforInstallationofModules
Sample Drawings from ABC Toolkit
SampleDrawingsfromABCToolkit
Shows
Showstypicallevelofdetail
typical level of detail
PlansheetscontainABCspecificdetailsfor
routine bridges
routinebridges
GuidesthedesignernewtoABCon
appropriatemoduleconfigurationsand
i d l fi i d
connections
Guidanceonerection
ABC Design Specifications for LRFD
ABCDesignSpecificationsforLRFD
The
TheLRFDDesignSpecificationsdonotexplicitlydeal
LRFD Design Specifications do not explicitly deal
withtheuniqueaspectsoflargescaleprefabrication
Insomecases,themostextremeloadcasemayoccur
, y
duringfabricationorshippingandhandling.
TheworkinSHRP2R04entailedtheidentificationof
anyshortcomingsinthecurrentLRFDBridgeDesign
Specifications
Recommendationsareprovidedforaddressingthese
limitations.
LRFD for ABC Design
LRFDforABCDesign
ThedesignofmostABCelementsandsystems
followstraditionalLRFDdesignspecifications.
DesigntheABCelementsandthecompleted
g p
structureusingallapplicableLRFDLimitStates
Additional
AdditionalrequirementsapplyforABCconnections,
requirements apply for ABC connections
liftingandmoving ofprefabricatedelementsand
modules.
SHRP2ProposedLRFDSpecsfor
ABC
Prepare
PrepareLRFDformatteddesignand
LRFD formatted design and
constructionspecificationsbasedonresearch
AddressimpedimentsinLRFDSpecstoABC
Address impediments in LRFD Specs to ABC
implementation:
LoadsandLoadcombinations
Loads and Load combinations
Constructionloadcases,Erectionstresses
Design of connections
Designofconnections
Designresponsibility EOR/Contractorsengineer
Prefabricationtolerances,quality,rideability
Assemblyplans
Loads for ABC Design
LoadsforABCDesign
ConstructionLoadsUniquetoABC
Construction Loads Unique to ABC
Loadsassociatedwithsupportconditionsduringfabrication
thatmaybedifferentthanthepermanentsupports
Loadsassociatedwithmemberorientationduring
prefabrication
Loadsassociatedwithsuggestedliftpoints,
Loadassociatedwithimpactconsiderationsforshipping
andhandlingofcomponents,
d h dli f t
Loadsassociatedwithcamberleveling,etc.
ABC Specific Construction Loads
ABCSpecificConstructionLoads
DynamicDeadLoadAllowanceAn
iincreaseintheselfweightofcomponents
i th lf i ht f t
toaccountforinertialeffectsduring
handlingandtransportation
CamberLeveling
g ForceAvertically
y
appliedforceusedtoequalizedifferential
camberpriortoestablishingconnectivity
between the elements
betweentheelements.
Constructibility ChecksforABC
Design
Constructibility Checks
Evaluationofliftinganderectionstresses.
Whatarethelimitingstresses/deflections/
distortionduringtransportationanderection
Bracingrequirementsduringtransportationand
erection
Limit States for ABC Design
LimitStatesforABCDesign
LimitStatesandLoadFactors
Limit States and Load Factors duringConstruction
during Construction
MandatoryStrengthlimitstates suchasSTRENGTHI.
WhatistheappropriateloadfactorforSTRENGTHIloads?
What is the appropriate load factor for STRENGTH I loads?
Limitstateforcheckingofconstructionvehicles.
Check
Checkofcriticalstabilityorserviceabilityeffectsasthe
of critical stability or serviceability effects as the
componentismoved,assembled,anderected.
Requirementsforextremeeventsduringconstruction.
q g
Erection Stresses
ErectionStresses
The
Thelocationofthepickpointsshouldbedetermined
location of the pick points should be determined
sothattheunitispickedwithoutrollorstability
problemsandwithinerectionstresslimits
TheEngineerofRecord(EOR)isresponsiblefor
checkingthehandlingstressesfortheliftinglocations
shownontheplans.
TheContractormaychoosealternateliftinglocations
y g
withagreementfromtheEOR.
ProposedABCDesign
SpecificationsforLRFD
R
Recommendationsareprovidedforaddressing
d ti id d f dd i
shortcomingsinthecurrentLRFDBridgeDesign
Specifications that may be limiting their use for ABC
SpecificationsthatmaybelimitingtheiruseforABC
ABCdesignincorporatescomponentsfromseveral
sections of the LRFD code ABC provisions have been
sectionsoftheLRFDcode.ABCprovisionshavebeen
writtenasifitweretobeaddedasanewLRFDsub
section(5.14.6)underSection5ConcreteStructures
( )
Outlineoftopicsgiveninthenextslides
PROPOSEDPROVISIONSFORDESIGNOF
PREFABRICATED SYSTEMS FOR ABC
PREFABRICATEDSYSTEMSFORABC
5.14.6.1 General
5.14.6.2
5 14 6 2 D i Obj i
DesignObjectives
5.14.6.2.1 Rideability
5.14.6.2.2 Deformations
5.14.6.3 LoadsandLoadFactors
5.14.6.3.1 Definitions
5 14 6 3 2 LoadandLoadDesignation
5.14.6.3.2 L d d L d D i ti
5.14.6.3.3LoadFactorsandCombinations
5.14.6.3.4LoadFactorsforConstructionLoads
5.14.6.4Analysis
5.14.6.5ControlofCracking(nonPrestressed Components)
PROPOSEDPROVISIONSFORDESIGNOF
PREFABRICATEDSYSTEMSFORABC
5.14.6.6LiftingandHandlingStresses(nonPrestressed)
g g ( )
5.14.6.7Prestressed Components
5.9.4.1ForTemporaryStressesBeforeLosses
5.9.4.2ForStressesatServiceLimitStateAfterLosses
5.14.6.8DesignoftheGroutedSpliceCoupler
5.14.6.9ProvisionsforJoints
5 14 6 9 Provisions for Joints
5.14.4.3.3dLongitudinalConstructionJoints
5.14.4.3.3eCastinPlaceClosureJoint
5.14.6.10ProvisionsforSteelCompositeSystems
6.7.4.1 DiaphragmsandCrossframes
6.10.1.1.1a
6.10.1.1.1a Sequenceofloading
Sequence of loading
Design Responsibilities
DesignResponsibilities
Underadesignbidbuilddeliverymethod,thedesign
servicesforaprefabricatedbridgeisperformedby
differententities.
TheEngineerofRecordisresponsibleonlyforthe
bridgeinitsfinalsupportcondition.
Guidanceshouldbedevelopedforengineersinvolved
G id h ld b d l df i i l d
inABCalertingthemofanincreasedobligationfor
strength stability and adequate service performance
strength,stabilityandadequateserviceperformance
priortofinalconstruction.
ABCDesignExamples
g p
InABCdesignthecarefuldeterminationofspanarrangement,
girder spacings andmoduledimensionsforshippingand
girderspacings and module dimensions for shipping and
erectioncanaddsignificantsavings.
DetailedABCdesignexamplesprovidestepbystepguidance
Detailed ABC design examples provide step by step guidance
ABCDesignExamples
g p
GirderDesign: FlexuralStrength
PermanentLoads ShearStrength
PrecastLiftingWeight NegativeMomentDesign
LiveLoads
CamberandDeflectionsatRelease
Prestress Losses Erection /Erection/Final
P t
Prestress L
Losses Fi l
Final
AcceleratedBridgeConstruction
ABC
Bala Sivakumar
HNTBCorp.
NewYork
S i 3
Session3
ABCPilotProjects
Outline
Introduction
Pilot Project #1 PBES(Iowa)
PilotProject#1 PBES (Iowa)
PilotProject#2 LateralSlide(NY)
L
LessonsLearned
L d
SHRP2R04ABCPilotProject#1
PrefabricatedElements(IADOT)
( )
Oct 17, 2011
14DayABCPeriod
Nov 1
1, 2011
SHRP2R04ABCPilotProject#2
LateralSlide(NYSDOT)
( )
Nov2012letting
2012 2013 C t ti
20122013Construction
Overnightreplacement
Bridge
KegCreekBridge ABCDesign
Entirebridgebuiltwithprefabricatedelementsand
modular systems
modularsystems
Deckedsteelbeammodules;SimpleforDL;
Continuous for LL
ContinuousforLL
Onlythe6dia.drilledshaftswerecastinplaceprior
to closing the existing bridge
toclosingtheexistingbridge
Contractorcouldselfperformconcreteprecastingor
have it done by a precasting plant
haveitdonebyaprecastingplant
Sizeandweighttoallowerectionwithconventional
cranes(<200Kips)
(< 200 Ki )
Local Prefabricator Capabilities
LocalPrefabricatorCapabilities
In
IntheIowademonstrationproject,thelocal
the Iowa demonstration project the local
precasters wouldnotproducedeckbulbtees
without expensive form modifications
withoutexpensiveformmodifications
Aprefabricatedmodularsystemwasthe
economical choice for this site
economicalchoiceforthissite
Plansallowedthecontractortoproposea
concreteoptionasavalueengineering
i l i i
alternate.Nonewasproposed.
CrossSections/Plan
PreclosurefabricationduringSummer2011
Drilledshaftsinstalled
Fabricationofsuperstructuremodularunits
Fabricationofsubstructureelements
PrefabricatingtheModularBeam
Elements
ALLUNITSAREFABRICATEDAWAYFROMTRAFFICSUPPORTED
SIMILARTOTHEIRFINALERECTEDCONDITION
Allformworkforthedeckshallbesupportedfromthe
g g
longitudinalgirderssimilartoconventionalconstruction
(unshored construction futuredeckreplacementpossible)
PrefabricationofAbutmentsandPiers
93 K
52 K
168 K
PrefabricatingtheModularBeam
Elements
Grouted Splice
Couplers
RCC Design
Voids in
Cap Beam
GroutedSpliceCoupler
p p
112 K
Span = 70 ft
ErectionoftheModularBeam
Elements Days 7 & 8
SemiIntegralAbutment
S
SuspendedBackwall
d d B k ll D
Days 7&8
Fullmomenttransfer.Noposttensioningrequired
Only6inwide.Highstrength;lowpermeability
Canbereinforcedwithhairpinbarsorstraightbars
(Longitudinal Joint)
Day 10
TransverseUHPCJointsatPiers
1
1inchH.Sthreadedbarpost
inch H S threaded bar post
tensionedto70Kips
PTforcesuchthattheextreme
fib
fiberofthedeckconcreteto
f h d k
remainbelowazerotension
conditionduringliveloadto
preventdeckcrackingunder
serviceloads
Day 10
PrecastApproachSlab
Precast Sleeper Slab
Flooded Backfill
FloodedBackfill
Day 13
DeckRidingSurface
Noopendeckjoints.
Integralwearingsurface overlaynotrequired.
Extrainchforgrindingforsmoothridingsurface
g g g
Longitudinalgroovingforskidresistance.
Oct. 17th Oct. 21st
Oct 22nd
Oct.
Oct. 24th
Oct. 28th
Nov1,2011
SHRP2 Website
Time Lapse Video
TimeLapseVideo
kegCreekTimeLapseVideo(3min)
keg Creek Time Lapse Video ( 3 min)
Highways for Life Workshop
HighwaysforLifeWorkshop
HeldonOct28th
80attendeesfrom14states
SitevisitondayofUHPCpour
PostConstructionReview
Lessons Learned
LessonsLearned
Besttohavetwoindependentsurveysassurveyerrors
can lead to major delays during ABC period
canleadtomajordelaysduringABCperiod
Couldspecifylongerpilelengthsbycontractto
minimizescheduledisruptions
i i i h d l di ti
DesignershouldbepresentonsiteduringtheABC
periodforquickdecisionmaking.
i df i kd i i ki
PrepourmeetingwithUHPCsupplier&follow
procedures.BondbetweenUHPCanddeckiscritical.
d B db UHPC d d k i i i l
UHPCreinforcementshouldallowjointstobemore
easilyandquicklyconstructed.Straightbarspreferred.
SecondABCPilotProject
II84
84BridgesoverDingleRidgeRoad
Bridges over Dingle Ridge Road
LateralSlide
50milesnorthofNewYorkCity
NYCwatershedarea
Over75,000to100,000ADT
Majortruckroute
Existbridgesaretoonarrowfortwowaytrafficwith
crossovers(28ftwideroadway)
NYSDOTwasplanningtouseatemporarybridgeinthe
medianatacostof$2.0Mtomaintaintraffic
Takeoneconstructionseasonforeachbridge
I84NewYork
E i ti T i B id
ExistingTwinBridges
I84BridgesNewYork
ExistingBridges
Three simple spans:
37: 55: 42
Two lanes @ 12 ft
Two
T shoulders
h ld @ 2
OvernightLateralSlide
Eliminatesneedforatemporarybridge&crossovers
Traffic
TrafficdisruptiononI
disruption on I84
84reducedfromtwoyearsto
reduced from two years to
twoweekendnights(16 18hrclosures).
Dingle
DingleRidgeRoad(lowvolume)willbeclosedlongerto
Ridge Road (low volume) will be closed longer to
completethedemolition.
Slide
Slideinnewsinglespanconcretesuperstructureand
in new single span concrete superstructure and
approachslabsatthesametimeforfasterconstruction
BidopeningNovember2012
Bid i N b 2012
HFLfunds:$2.0M
SHRP2funds:$300,000
TrafficControlDuringConstruction
TrafficonI84willbemaintainedduringsubstructurework
Detourwillbeinplaceforonly1618hoursfortheremovalof
existing bridge and slide in of the new
existingbridgeandslideinofthenew
DetourduringSaturdaynight Sundaymorning
Route6/202,paralleltoI84,willbeusedasthedetour.
/ ,p ,
48
ABC Design NewBridges
ABCDesign New Bridges
Singlespan80
Single span 80;;Threelanesat12
Three lanes at 12
Leftshoulder6,rightshoulder12
Bridge width 334
Bridgewidth33 4 57
570
0
Providesroomforfuturetrafficcontrol
Use 3asphaltwearingsurfaceeliminatesgrinding
Use3 asphalt wearing surface eliminates grinding
UnderpassingDingleRidgeRoadon15.7%grade
New bridges will be about two feet higher than the
Newbridgeswillbeabouttwofeethigherthanthe
existingtoprovideunderclearance.
Needtominimizenewstructuredepth
Need to minimize new structure depth
ABCDesignChallenges
NeedtoraiseI84approachesasmuchas2feet
duringABCwindowtosatisfyunderclearance.
Removalofasbestosfromexistingabutment
backwalls
Existingabutmentsonfillwithspreadfootings
needtominimizedisturbanceduringsubstructure
construction
TypicalSections
New bridge is wider
Construct abutment
drilled shafts outside
footprint
NEXT beam (double T
beam) superstructure
Precast approach slabs
NewStraddleBentAbutment&Wingwalls
Abutment Section
StraddleBentAbutment
w/ modular retaining walls
w/modularretainingwalls
Diaphragm Slide Shoe
End Diaphragm
EndDiaphragm
Slide Shoe
SlideShoes
PTFE Bonded to Elastomeric Pad
PTFEBondedtoElastomericPad
LateralSlideUsingJacks
LongitudinalElevation
SlideSurface
Temp.jump
span
During Slide
Modularwalls
57
Final (complete modular walls after reopening)
SleeperSlab/EndDam
End dam will retain the
approachh pavement thath willll b
be
raised by 2 ft during ABC period.
ABC Schedule (Sept 2013)
ABCSchedule(Sept2013)
PreABCPeriod
Constructabutments,newsuperstructure
New Abutment
ABCPeriod
Detour,DemolishExistingBridge
ABCPeriod
SlideInNewbridge,RaiseApproaches,Reopen
PostABCPeriod
Constructmodularwalls,Completeapproachwidening
BothBridgesCompleted
Twoweekends(Sept2013)
ABCBenefits
RoadClosurewillbesignificantlyreducedfromtwo
constructionseasonstotwoweekends.
Safety withintheworkzonewillbeimproved.
Reduced
ReducedCosts:primarilybynotbuildingthe
Costs: primarily by not building the
crossoversandtemporarybridgeinthemedian
($2 0 M savings)
($2.0Msavings).
ImpactstotheNewYorkCitywatershedwillbe
substantially reduced; at least 5 acres of land will not
substantiallyreduced;atleast5acresoflandwillnot
havetobedisturbedwiththeABC.