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November 2014
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
LAB1-UP
EJC1-UP
T2D1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
BTK1-UP
SYM1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
23
29 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
18 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION
28 1 9 34
19 31 10 24 22 25 21 30 16
27 17 2 UNIDIRECTIONAL UNIDIRECTIONAL
MAIN CONTROL VALVE CAB BOTTOM VIEW 2014 Caterpillar, All Rights Reserved Printed in U.S.A.
Component Locations
Description
Part Schematic Machine ELECTRICAL SYMBOLS TABLE
Number Location Location
Accumulator Gp 164-6981 1 A-5 HYDRAULIC SYMBOLS (ELECTRICAL)
Block 187-6716 2 D-8
Cylinder Gp - Boom 255-1873 3 F-2
G
Cylinder Gp - Bucket 242-6855 4 F-8
4
Cylinder Gp - Stick
Filter Gp - Case Drain
242-6852
289-8194
5
6
F-7
A-5
M
Filter Gp - Pilot Hydraulic 158-8987 7 A-4
Filter Gp - Return Oil 188-4140 8 A-6
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Manifold Gp - Control 215-5037 9 A-6
(FLUID) (GAS / AIR)
8 Motor Gp - Swing 177-2459 10 F-6 ,F-5
RENR9906-02
Switch As - LH Travel Pressure 167-3466 16 D-8 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Switch As - Pilot Pressure 167-3466 17 B-8 (ADJUSTABLE) SWITCH
Switch As - RH Travel Pressure 167-3466 18 D-7
Swivel Gp 234-4440 19 E-3
Tank Gp - Hydraulic Oil 227-0566 20 A-5
Valve Gp - Cooler Bypass 173-4672 21 A-8 ELECTRICAL SYMBOLS (ELECTRICAL)
Valve Gp - Heavy Lift Solenoid 121-6303 22 A-5
Valve Gp - LH Joystick 297-0533 23 C-8
Valve Gp - Load Control Boom
255-5683 24 D-2
Cylinder
Valve Gp - Load Control Stick Cylinder 255-5680 25 D-6
Valve Gp - Main Control 285-1349 26 C-2 PRESSURE TEMPERATURE LEVEL FLOW
Valve Gp - Pilot Travel 310-0414 27 E-8 SWITCH SWITCH SWITCH SWITCH
FF Valve Gp - Press Reducing
Boom/Swing
310-0210 28 B-5
30 Page,
Tap Locations CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Pressure, Sampling, and Sensor
Tap Schematic
Description CIRCUIT NUMBER WIRE WIRE GAUGE
Number Location
IDENTIFICATION COLOR 325-PK
EE Left Pump Delivery Pressure B-3
FF Right Pump Delivery Pressure A-3
PREVIOUS STANDARD
GG Pilot Pump Delivery Pressure A-5
HH Left Pump Power Shift Pressure B-2
WIRE WIRE COLOR
JJ Case Drain Pressure B-2
KK Right Pump Power Shift Pressure A-2
3 SOS Hydraulic Oil Sampling Port A-4 325-PK-14 B A
32
14 13 15 HH SOS 7 GG 20 11
CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)
12 33
(31) VALVE GP
SWING CUSHION (31) VALVE GP BG AG AR4 BR4
322-8716 SWING CUSHION AG BG
158-9085
(32) VALVE GP A B B A
(33) VALVE GP
TRAVEL LEFT
TRAVEL RIGHT
COUNTERBALANCE
E B A B A COUNTERBALANCE E
204-2819
204-2819
BL2 AL2
BL1 AL1 BR1 AR1
(27) VALVE GP
PILOT TRAVEL TP
310-0414 TT (19) SWIVEL GP
234-4440
TRAVEL(L) TRAVEL(R)
297-0533 297-0532
JLT JRT
STICK SWING BUCKET BOOM
RENR9906-02
C C
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)
TRAVEL(R)
SWING
STICK(2)
TRAVEL(L)
BOOM(1)
BUCKET
STICK(1)
ATCH
(OUT) (R) (FWD) (OPEN) (UP) (OUT)
(30) VALVE GP A1 A2 A3 A4 A5 A6 A7 A8 Di2 Pi2 Pi3 Di3 DST Pi5 Di1 bR5
bR2
SHUTTLE
185-0462 bR1
HL bL4 bL3 bL2 bL1 bR3 bR4 HR
PL PR
30 Page,
B1 B2 B3 B4 B5 B6 B7 B8
(34) VALVE GP SHUTTLE (14) SENSOR AS (13) PUMP GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
EE MAIN HYDRAULIC
123-2430 LEFT PUMP PILOT PUMP OUTPUT
PRESSURE 272-6957 MAIN PUMP OUTPUT
R.C.V-C
(SWING)
NO.2
R.C.V-B G4
NO.3
CONTROL (6) FILTER GP HEAVY LIFT SOLENOID 158-8987 KK (Machine Location from
Component LocationsTable)
Name
Pi HR
(15) SENSOR AS
R.C.V : RETURN CHECK VALVE
RIGHT PUMP
(8) FILTER GP T G1
PRESSURE THIS SCHEMATIC IS FOR THE 324D MHPU EXCAVATOR HYDRAULIC SYSTEM
188-4140 SOS M1
221-8859 A3
GG PG PC Pm MEDIA NUMBER: RENR9906-02
(20) TANK GP
HYDRAULIC OIL
FF SCHEMATIC PART NUMBER: 259-7521, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
266-6561 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1