Professional Documents
Culture Documents
Steam Boiler
abstract
the european normatives prescribe content of 200 mg/Nm3 Nox for pulverized coal combusting
power plants. In order to reduce content of Nox in Serbian thermal power plant (TPP)
Kostolac B it's necessary to implement particular measures until 2016. The mathematical
model of lignite combustion in the steam boiler furnace is dened and applied to analyze the
possibility of implementing certain primary measures for reducing nitrogen oxides and their
effects on the steam boiler operation. This model includes processes in the coal red furnace
and denes radiating reactive two phase turbulent ow. The model of turbulent ow also
contains sub model of fuel and thermal NO formation and destruction. This complex
mathematical model is related to thermal and aerodynamic calculations of the steam boiler
within a unied calculation system in order to analyze the steam boiler overall work. This
system provides calculations with a number of inuential parameters. The steam boiler
calculations for unit 1 (350 MWe) of TPP Kostolac B are implemented for existing and
modied combustion system in order to achieve effective, reliable and ecological facility
work. The paper presents the inuence analysis of large number of parameters on the steam
boiler operation with an accepted concept of primary measures. Presented system of
calculations is veried against measurements in TPP.
1. Introduction
Table 5 shows the heat balance of the boiler operation at the existing combustion and with
reorganized operating combustion system. Table 6 shows the temperatures of heat receivers
and transmitters of all the studied cases as well as the quantities of heat absorbed by
individual heating surfaces.
4. Conclusions
This paper presents the results of the calculation system carried out in order to check the
potential of mathematical models for accurate determination of nitrogen oxides in ue gases
and analysis of the pulverized coal red boiler operation as a whole in a modied combustion
system. For the purpose of verication, the result of available measurements of nitrogen
oxide content in the plant were used. The calculated and measured Nox content under the
required reference values almost coincided. Based on the satisfactory matching, it was
concluded that the dened method might be used for appropriate calculations of the boiler
which was reconstructed with the aim of nitrogen oxides content reduction.
Calculations showed that the modied system provided more efcient operation of the plant
in most of the tested plant situations. The main reason for this improvement is the ability of
the modied system to operate with a signicantly less amount of air ( ybalik f = 1.15). Also,
in terms of safety, calculations showed that all operating modes retained sufcient reserves in
the desuperheater capacity.
Analysis shows that the most favorable operation regime of the boiler from the aspect of
efciency is the one which has disconnected recirculation of cold gas (TC4). Value of
nitrogen oxide content in gases for this situation of the plant is a limiting one (200 mg/nm3),
so that it is not at the same time the most favorable operation case from this point of view.
Contrary to it, the operating mode with the maximum recirculation of cold ue gases (TC5),
having 175 mg/nm3 of nitrogen oxides in ue gases, is the most optimum operation mode
regime and at the same time highly undesirable because the recirculation deteriorates
conditions of heat exchange in the furnace and intensify the occurrence of corrosion that
takes place during combustion with lack of air. As a result of increasing the share of
recirculated cold ue gases, the temperature of ue gases is increased at the boiler outlet, that
is the efciency of the available energy use is reduced. Operating mode marked with TC3 is
designated as outstandingly unfavorable from the viewpoint of operation efciency
(maximum consumption and the lowest boiler efciency), with the additional risk of ash
slugging of output superheater and the increased concentrations of carbon monoxide and
nitrogen oxides. Due to such disadvantages arising from this plant operation situation, it is
pointed out that there is a need to seal a part of the mill tract with a sub pressure and that the
intake of air directly into the furnace has to be more rigorous controlled. The test case TC2 is
the result of testing operation with the modied combustion system with a higher quantity of
combustion air.The results have shown that these operating conditions are not able to meet
the limit values for nitrogen oxide content, while this content is also the most unfavorable one
out of the tested operating regimes and amounts 255 mg/Nm3. The analysis has shown nally
that the most convenient operating mode is TC1, which in addition to meeting the ecological
standards of 185 mg/Nm provides operation with signicantly improved boiler efciency of
86.90%, opposite to the operation of unreconstructed boiler which has efciency ratio of
85.52%.
Future numerical research will focus on more detailed analysis of the requirements for the
multi stage introduction of heated air due to higher outlet gas temperatures and the slugging
of semi radiated superheater, as well as on the NOx emission under various operating
conditions, such as variations in boiler loads, fuel quality and grinding neness.
Acknowledgements
This work has been supported by the Republic of Serbia Ministry of Education, Science and
Technological Development (project: Increase in energy and ecology efciency of processes
in pulverized coal-red furnace and optimization of utility steam boiler air preheater by using
in house developed software tools, No. TR-33018) and the Electric Power Industry of Serbia.