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The Black Pottery

of NIZAMABAD
Just as the universe is contained in the self,
So is India contained in the villages

-Mahatma Gandhi
For all the Black Potters . . .
Acknowledgment

Any attempt at any level cannot be completed succesfully without the support and guidance of
learned people.

I express my immense gratitude to my mentor, Mr. Shouvik Bose (Associate prof. FC-dept) who
encouraged me to come up with this project and helped me throughout.

I thank Mrs. Sreenanda palit (CC- FC dept.) for inspiring me about the craft.

I am also thankful to Facebooks Nizamabad Black Pottery Team who provided me the contacts of the
potters and the organizations.

Last but not the least, my friend, Kratikesh Mishra, who helped and accompanied me throughout
the field visit.
Contents

1. Indian pottery ....................................................................................................... 1-4


The past ......................................................................................................... 2
Legends .......................................................................................................... 2
The different kinds ................................................................................... 3
Religious importance ................................................................................. 4
2. Introduction .......................................................................................................... 7
3. Nizamabad: Potters village .............................................................................. 8-11
4. Craft Cluster ........................................................................................................ 13
5. General characteristics of the district ............................................................. 15
6. Location and geographical area ........................................................................ 16-19
Forest ............................................................................................................. 19
Topography .................................................................................................. 19
7. Profile of the villagers ........................................................................................ 20-21
8. Geographical area of production ..................................................................... 22-23
9. Geographical Indication .................................................................................... 24-25
10. Historical record of the craft ............................................................................ 26-27
11. Bidriware ............................................................................................................... 28
12. Craft production process ....................................................................... ............ 29-36
Resources .......................................................................................... ............ 31
Tools ............................................................................................................... 31
Understanding clay .................................................................................... 32-34
Steps involved ............................................................................................... 35-36
13. Production process Visuals ............................................................................. 37-67
14. Local terms ............................................................................................................. 69
15. Role play ................................................................................................................. 70-71
16. Markets .................................................................................................................. 72-73
17. Issues in Black pottery value chain ................................................................... 74
18. Challenges and Problems .................................................................................... 75
19. Helping Hands ...................................................................................................... 76
20. Product review ...................................................................................................... 77
21. Major craft events ............................................................................................... 78
22. Award winning potters ...................................................................................... 79
23. Potters interview ................................................................................................. 80
24. Bibliography ......................................................................................................... 83

Indian Pottery

P
for decorative purposes as well. The damp clay
molded in different shapes and sizes are artistic
expression of the vision and moors of the society.
Pottery is the measure of a countrys civilization.
Being one of the oldest crafts, man has expressed
his feelings and his aesthetics in clay. A piece of
pottery has a visual message in its shape and color.
It is the most sensual of all arts. It is not only to
be looked at, but also to be handled carefully.
Even today, the story of Indian pottery remains
undiminished in its glory and progress.

Different regions of India have different and


distinctive art of pottery. The same vase can be
found in an astounding variety of shapes, sizes
and designs depending upon the location of its
creation. The diversity of Indian handicrafts are
all so much evident in its pottery traditions. Be it
Bengal and terracotta, Rajasthan and blue pottery,
Uttar Pradesh, Gujarat every Indian state is
special in its own traditions of pottery.
-ottery making in India has been a much sought- Among the various media chosen by man for
after vocation. The roots of Indian pottery are expressing his joy through art, music or literature,
entrenched deep into its history. In fact, Indians the simplest has been soft and malleable clay.
learnt and used the art of pottery even when Nimble fingers mould the most beautiful form and
history was non-existent. The invention that expression. Clay is such a fascinating medium that
changed the face of the world the potters wheel, if a lump of it is given to a child, he instinctively
had come to the Indians long back, sometime in creates things out of it.
the distant past.
Pottery is the measure of a countrys civilization.
Men made pottery primarily to meet their Being one of the oldest crafts, man has expressed
daily requirements i.e. for utilitarian purposes. his feelings and his aesthetics in clay. A piece
Natural as it is to human beings, creativity took of pottery has a visual message in its shape and
its own course and men started using pottery colour. It is the most sensual of all arts. It is

01
not only to be looked at, but also to be handled The place of the potter in the craft tradition of
carefully. India is unique. India has more than a million The different kinds
potters. They are exquisite masters - men and
No wonder then that pottery has been called women alike. Despite the hi-tech that has invaded
the lyric of handicrafts. Lyrical because of its the Indian scenario, it is doubtful if it will ever
irresistible and universal appeal. But, it is the destroy the potters inherent creativity. Hopefully,
association of religion with this art that has given new generations will perceive the worth of
it a deeper significance and another dimension too. pottery.

In a warm country like India, with the economy


built on agriculture, pots for storage of water and Legends
grain were in demand. The Indus valley pottery
was mostly decorative. The combination of design, Legends reveal that Brahma created man out of
concept and execution made it beautiful. clay. The same thing reflects when a potter creates
so many pots and toys out of it. Hence, the name
The evolution of Indian ceramics began with the Prajapati is given to a potter in India.
Harappan age and the art of shaping and baking
clay articles as pottery, earthenware and porcelain
has endured through the ages. While pottery and
earthenware are distinctly utilitarian and often
decorative, porcelain and studio pottery belong
to the realm of art. Except for a few examples of India is diverse in many aspects. And one can superficially look alike, are subtle. Besides their
Indian ceramics, which have been produced from easily find this diversity in profusion in the normal use, some products are also used for
a single mould, most of it is completely hand- domestic pottery that is found in innumerable decoration as well. These are generally made
modeled, a tradition carried over to the 20th shapes and sizes. This aspect is almost inseparable with special attention by putting intricate
century. from any Indian scene. designs (Karigari) on it. These are termed as
The common earthenware is unsophisticated. The Karigari pottery. Ashtrays, flower-vases, tea sets,
shapes are natural, simple but attractive and true paperweights, decorative animal figures are a few
The past to the material. In India, the emphasis has been examples of Karigari pottery.
on the chasteness of the line to lend dignity to the
There is evidence of pottery making, both form. Above all, it has to be superbly functional. The Indus valley civilization had a rich craft
handmade and wheel-thrown, from all over India. The most common clay object is the all-purpose tradition as well as a high degree of technical
At Harappa and Mohenjodaro, pottery has been kullar (cup-like container) used for keeping excellence in the field of pottery making, sculpture
excavated showing that potters place was quite water or tea and is sometimes decorated with (metal, stone and terracotta), jewellery, weaving
an important one in society. The craft was well geometrical and floral designs. Pottery used for etc. A lot of material information from excavations
advanced. Rectangular kilns for firing the product festive purposes is particularly gay. The ones used at Harappa, Mohenjo-daro etc. substantiate the
were in use. Seals, grain and water containers were for storing grain or water is huge. craft tradition of the Indus valley civilization. The
made that were put to use effectively. craftsmen not only catered to all the local needs
There are immense variety of objects specially but surplus items were sent to ancient Arabian
produced for the occasion like lamps for Diwali, cultures via ancient sea routes.
toys for Dussehra, pots for seedling at Sankranti
and the gaily-painted pots for marriages. The Indus Valley Civilization was followed by
the Vedic age (1500 B.C.), when the Vedas were
Common pottery comes in a bewildering written. There are numerous references in the
profusion. Being functional, each has a special use. Vedas on artisans involved in pottery making,
The differences between two pots, which weaving, wood crafting etc. The Rig Veda in

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articular refers to a variety of pottery made from of which continue today.
clay, wood and metal. It also refers to weavers and
weaving.

The period between 1st century B.C. and 1st Religious importance
century A.D. was a period of political turmoil as
a result of foreign invasions from central Asia.
The impact of these intrusions can be seen in
the Buddhist sculptures from Taxila, Begram,
Bamiyan, Swat valley etc. (all from the present day
Pakistani North West Frontier province) which
show a high degree of Greek influence.

The depiction of Buddha, having curly hair and


wearing draperies, until date is the result of this The Black
Greek influence. The sculpture of the Kushan king
Kanishka from this period depicting him wearing Pottery
leather boots and a heavy warm coat amply reflects
the influence of the central Asian Culture on
Indian craftsmanship. Jewellery, sculpture, textile Despite the paramount role played by domestic
making, leather products, metal working etc. earthenware, it is its religious association that
were the main crafts that inherited these foreign gives it a far wider dimension. Each region, each
influences and assimilated them in accordance village has a galaxy of deities to be worshiped
with the Indian milieu. on special occasions. Clay being at hand and
comparatively inexpensive, it is not surprising that
The Gupta (AD 320-647) age is referred to as the such a vast amount of religious earthenware gets
classical period in Indian history. The points in proliferated in this field.
the field of craft include the rock cut temples of
Ellora and the Ajanta murals. These murals give These are classified under three heads:
us a realistic view of the lifestyle of that time. The (a) figurines of divinities
craftsmen of this period, under royal patronage (b) ceremonial pottery and
excelled in jewellery making, woodcarving, (c) votive offerings.
sculpture, stone carving and weaving.
In the first, Ganesh is the most popular god
The Mughal era was the golden period. The the god of omen. Durga at Dussehra time and
Mughals not only invaded India and ruled it but Saraswati, the Goddess of Learning are nationally
also brought with them a rich heritage, which they worshiped. Festivals related to these deities give
had acquired from Persia. They introduced new the potter a motivation to work on the fine art, as
techniques like inlay work, glass engraving, carpet his creation is in high demand during those days.
weaving, brocades, enamelling etc. The famous
Peacock Throne of the Mughals is one of the
finest examples of gem inlay work and metal craft,
having few parallels in world art. They also laid
the foundation for the famous Mughal miniature
painting, Petra dura or inlay work, enamelled
jewellery and a host of other craft traditions many

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INTRODUCTION

Pottery is a basic craft of very ancient origin. It by hand onto the etched grooves of the design,
symbolises mans creativeness in unison with washed with water, and finally burnished to
nature. Moulded out of earth, man in his turn highlight the starry sparkle of the design against
took the earth in his hands and shaped a whole the black ground of the clay.
world of teeming shapes out of it to extend the They stand out with their striking designs of
boundaries of his material existence and to express flowing lines and floral patterns on the surface.
his creative spirit. From earliest times, the pot,
whether moulded by hands or thrown on the The Kumhars make articles out of clay which has a
potters wheel, has remained a symbol of mans very fine texture and shapes very well to different
first craftsmanship and the ancient civilisations forms. Articles include Gods and Goddesses
are judged by the degree of skill and beauty that is statues, vases, cups and saucers, water jugs,
contained in their pottery. plates, jars, flower pots, hookah, coin banks, spice
containers, etc. These products fetch rich market
The potters wheel was the first instrument that during fairs and festivals. This particular smooth
used mans inventiveness to design forms that black play is plentifully available in the district.
could afford him both use and delight. It is a

humble Indian craft that has a great tradition and


Black Pottery of Nizamabad is one of them.

Black pottery where double glazing and double


firing is done in a totally sealed container. The
distinctive black colour is imparted to the pottery
by processing the products through a unique
technique. After it is given shape and fired in kilns,
the pottery is washed with a slip of
powered mango bark and crude carbonate of soda.
The surface is then polished with mustard oil;
a sharp twig is used for decoration (Nakkashi).
Then the product is subjected to smoke-firing,
which results in its characteristic black shine.

The beauty of the technique, however, lies in the


engraving or Nakkashi, usually in floral patterns,
which is executed on the unbaked pot with a fine
bamboo twig. After firing, a powdered mixture
of lead, mercury and tin or Bukani is filled in

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Nizamabad :
POTTERS VILLAGE

The village is famous for a unique form of black


pottery, and almost every family in the village is
engaged in this home-based craft.

The clay is procured from local ponds and mixed


with a widely available local product goat
excreta. The objects are then formed on potters
wheels that are run by electricity (when available),
manually (when not).

Designs are etched or painted, and the objects fired


in ovens fueled with cow dung. Unlike many other
artisans, the Nizamabad potters incur virtually
no production costs, as most materials are freely
available locally. Nevertheless, they live in abject
poverty, as they are dependent on traders from
Delhi and Mumbai, who purchase finished objects.

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10 11
Craft Cluster

Hussainabad Mohalla
Nizamabad
Azamgarh District (UP)

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General characteristics of the
district - Azamgarh

The district is named after its headquarters town, In 2006 the Ministry of Panchayati Raj named
Azamgarh, which was founded in 1665 by Azam, Azamgarh one of the countrys 250 most
son of Vikramajit. Vikramajit, a descendant of backward districts. It is one of the 34 districts
Gautam-Rajputs of Mehnagar in Nizamabad in Uttar Pradesh currently receiving funds from
pargana, like some of his predecessors, had the Backward Regions Grant Fund Programme
embraced the faith of Islam. (BRGFP).

Azamgarh has the distinction of participating in


every small and big struggle to free India from
its colonial rulers. The Great Historian, Writer,
Social Reformer, Nationalist Mahapandit Rahul
Sankrityayan played a major role in Indian
Freedom Struggle.

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Location and
Geographical Area

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Location and
Geographical Area

Azamgarh is located between 25 38 and 26 27 are located close together. A noteworthy feature Topography Forest
north of latitude and the meridians of 82 40 and of this village is its pathways that are paved with
83 52 east of longitude. It is bounded by Mau on interlocking bricks. Tons River is the main river flowing through the The forests cover an area of about 110 hectares
the east, Gorakhpur on the north, Ghazipur on the district. The river has its origin in the mountains in 2010-11.The main species growing in this
south-east, Jaunpur on the southwest, Sultanpur of Kumaon and Nepal and makes the northern forest is: Mango, Jamun, Neem, Eucalyptus, Teak,
on the west and Ambedkar Nagar on the north- boundary of Azamgarh District and separates it Jackfruit, etc.
west. The district has an area of 4054 Sq. km. from Gorakhpur.

Nizamabad is a small town situated about 100 km District mainly comprises plain lands without
(62 miles) north of Varanasi (Uttar Pradesh). any hills, the only variations in the surface being
It is accessible from Varanasi and Gorakhpur by caused by the dire lands along the streams that
road. The village of Nizamabad is famous for its drain it. Except in the proximity of the Ghaghara
black pottery and practically all the households in River, the region slopes gently towards the
this village earn their living only by making black southeast.
pottery.
This village is densely populated and the houses Topography of Azamgarh District also includes
depressions of varying depth and extent in which
the surface drainage of the interior collects.
Further, there are some high lying plains.

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Profile of the Villagers

The main occupation of the people of Azamgarh


district is agriculture. They are involved in the
cultivation of paddy, pulses, oil seeds, sugar cane,
and potato. They also grow fruits like mango and
guava.

In order to meet the present demand, different


types of service enterprises have come up. The
major ones include Photo Studio and Videography,
Tent House, DTP and Screen Printing, Cyber
Caf,
Automobile Repairing, Beauty Parlour,
Educational Institutions, Tailoring, Dhabas and
Restaurants, Photo Copier, etc.

Not only those, but pottery also contributes


substantially to the economic life of the people.
The fancy pottery made in Nizamabad is famous in
the world. The potters this place makes tea-pots,
sugar-bowls and other decorative articles.

The earthen wares and statues of Gods and


Goddesses particularly of Ganesh, Laxmi, Shiva,
Durga and Saraswati are also made. These
products fetch rich market during fairs and
festivals.

This particular smooth black play is plentifully


available in the district. The potters generally do
not go out to sell their goods but traders come
from Mumbai and Delhi to make bulk purchases
from them.

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Geographical Area of
Production

Nizamabad Black pottery cluster is scattered in all


parts of Azamgarh district.

Map of Nizamabad

Map of Azamgarh, Uttar Pradesh (India)

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Geographical
Indication

GI tag conveys an assurance of quality and distinctiveness,


which is essentially attributable to the fact of its origin in
that defined geographical locality, region or country.

APPLICATION NUMBER 459


GI Journal No. 68
Type of Good CLASS 27 Black Pottery

The black clay pottery was applied for Geographical


Indication (GI) tag in October 2013 with support of
NABARD of Lucknow and Human Welfare Association of
Varanasi.

It was registered for GI tag in December 2015 which gives


the right to name the product to specific geographic region
of origin only.

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Historical record
of the Craft

The art of making this kind of pottery originated


in the Kutch region of Gujarat. It is believed to
have been brought to Nizamabad during the reign
of the Mughals.

In the mid-17th century Muslim invaders


attacked this town, which was originally called
Hanumantgarh (Hindu), changing the name to
Nizamabad.

Early in the 19th century one of its feudal rulers


invited potters from Gujarat to come and live here
in exchange for land. The four lakes surrounding
the town were linked together with underground
pathways, so that the ladies could bathe in private.

The potters were asked to provide pots for


pouring and holding water, and gradually the
shapes of the pots became influenced by Muslim
forms.

The highly decorative silver inlay incorporated


into the pottery here has developed through the
influence of Bidri metalwork brought in by the
Muslims from Hyderabad.

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Bidriware

The craft of Bidriware originated in Bidar in


Karnataka during the reign of the Bahamani
rulers. It later spread to various parts of the
country but currently it is in existence only in the
states of Karnataka and Andhra Pradesh. It can be
safely said without any fear of triggering a debate
that the best quality of Bidriware is presently
produced in Hyderabad in Andhra Pradesh.

The Bidriware craft is indeed an exquisite craft.


Bidri craftsmen need to possess not just skill and
patience but a lot of creativity as well so that
they can bring into existence by artistic means
beautiful designs of shining silver on a dull black
background. The Mughals are credited with
patronizing Bidriware in this country. CRAFT
Bidriware is divided into three different forms. PRODUCTION
The distinction is on the basis of the depth of
embedding and the quality of metal. The deeply the designs. So a particular variety of sand is mixed PROCESS
cut work is referred to as Nashan, the raised work with sal ammoniac and applied on the surface. The
is referred to as Zar Nashan and the wire inlay surface then turns black and the silver designs gain
work is better known as Tarkashi. prominency.
An alloy of zinc and copper serves as the main raw
material of Bidriware. This alloy is referred to as A vast array of articles which includes vases,
white alloy because the proportion of copper that ashtrays, candle stands, trays, boxes and buttons
is mixed in the alloy is very little as compared to are the products of Bidriware. One is very
zinc. The reason behind this unequal proportion is impressed to see the various designs ranging
to produce the right base which can be turned to from flowers and leaves to geometrical figures in
deep black in the final oxidization process. beautiful silver set against a very dark backdrop.
Bidriware is a time consuming craft but one which
There are several processes that are involved in impresses everyone.
the Bidriware craft. The designing stage which
follows the sand casting and the filling stage is
however the one that requires exceptional skills.
After drawing the designs free hand, they are
engraved by the artists with the help of steel
chisels. Then it is time for the intricate process
of inlaying silver into those engravings. When it
is complete, the entire surface takes the color of
silver and it becomes very difficult to comprehend

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Black Pottery-
Production process

Clay craft is probably one of the earliest man-made


creations. The shapes imparted to the clay,
which are required for a variety of uses, are turned
on the wheel.

However, certain portions such


as the spout or the handle are left out as they are
cast separately and then attached to the body.
The product is then decorated by incising patterns
on the surface for making geometrical
patterns.
Tools

The main tools used for making black pottery are:


Resources
Kumhar ka charkha or chakkapotters wheel
Chakhayatwooden stick to rotate the wheel
Clay/soil: River Tons, Ponds, fields Kamachihollow cylindrical tube
Slip: Bamboo leaves, Mango bark: Locally Available Mariahammer
Levigated Ochre: Fariya Village Seet patiawooden slab on which the clay is beaten
Mercury: Varanasi
Starch/Gum: Locally Available
Mustard oil: Locally Available
Paddy Husk: Locally Available
Dung cakes: Make their own
Coal/ Firewood: Forest
Sand and Ash: Ponds and Fields
Lead, Zinc: Market

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Understanding Clay

What is clay? Why is a basic understanding of clay


important?
Is it simply dirt? Well, yes and no. Dirt covers
a lot of ground. We can break dirt into several Our pottery skills will be greatly enhanced if
sections: topsoil, clay, inelastic earth, and rock. we know the three foundations underlying of
pottery making. Your development as a potter
Topsoil contains a lot of organic material, which rests squarely on practice, experience, and
makes it good for growing plants. Clays and experimentation.
inelastic earths are the results of decomposing
rocks, in which the particle size is extremely small. Clay has a beguiling magic; it is easy to
Rocks include bedrock and boulders all the way underestimate how intricate a craft and art pottery
down to fine sand. is. For all that clay can move to your lightest
touch, it takes time and experience to gain mastery
Clay differs from the inelastic earths and fine sand over many of the skills involved.
because of its ability, when wet with the proper
amount of water, to form a cohesive mass and Many problems in forming and drying the objects
to retain its shape when moulded. This quality is can be traced back to the composition of the clay.
known as clays plasticity. When heated to high
temperatures, clay also partially melts, resulting The colour and character of many glazes depend
in the tight, hard rock-like substance known as upon it.
ceramic material.
The fit of the glaze on the clay body (expansion
and contraction of both) is an important
Where does it come from? consideration for anyone working with glazes or
clays.
Scientists tell us that our world was once a body The composition of the clay in the heating and
of molten lava. The outside cooled and a variety cooling kiln which may cause major problems for
of chemical elements blended and stratified anyone trying to fire their work.
into a crust made of mostly igneous rock. The
rock surfaces of our earth began to erode as our An understanding of the nature of clay is critical
atmosphere began to form moisture along with for most forming and firing techniques and if the
the other forces we associate with weathering. crafts person doesnt understand what is going on
throughout the total process, the greatest glaze in
In time, the rock began to disintegrate into clay. the world will not insure the efforts.
The gasses and pressure from below worked
up through the crust while the rigid exterior
continued to work erode the surface stone. Of
course, the procedure continues even today.

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What are primary and seconday clays The Clay Particle
Steps involved
(Residual and Sedimentary)?
When we look at clay through an electron
microscope, the clay particles seen as a thin
Clay types are identified by the way they hexagonal plate, approximately 100 times longer The various steps entailed in the production metal tools and burnishing the surfaces with an
geologically formed. We have two main than it is thick. When we add the water to clay, process of black pottery are delineated below: agate pebble before the potter removes it from the
classifications, primary and secondary. These moisture between the flat plates creates an wheel.
are sometimes called residual and sedimentary. attraction so that the particles do not easily pull
In other words, the primary or residual clays apart, but they slide easily over one another. 1. Soil procurement 5. Preparing clay slip
remained at their original location and the
secondary or sedimentary clays were moved from The flat shape of the clay particle and attraction The mitti/clay is taken from nearby ponds. The The dried pots are dipped in Kabiz. A liquid clay
the primary site to a new location by wind, rain, when water is added gives the strength and dug-out mitti is brought to their homes and beaten slip is prepared by grinding mango tree barks,
or ice. plasticity which we associate with clay in its into a fine powder. Adding water as required. bamboo leaves and some other things all of which
workable state. are carbonized during firing.
Natural weathering has relocated most of the Getting the right clay is a big problem. Usually, clay
surface of our world and primary clay deposits are When the clay object is formed and the material has small stones and the artisans have to put in a lot of
relatively rare. is dry, the tiny, flat, packed particles seem to lock effort in preparing it. 6. Slip Application
closely together giving its structural soundness.
Of course, the amount of mineral impurities and
2. Clay preparation The slip is applied by dipping and pouring.
organic matter would be greater in those clays
which had been transported from their original
The clay has to be first soaked in water and passed The turned and polished products is then dried in
location and subjected to a mix of miscellaneous Clay vs. Clay Body
through a sieve to remove tiny stones and coarse the shade.
other inclusions as they were being moved and
relocated. materials.
We use the term clay to refer to those materials
7. Polishing
of a plastic quality which are formed by natural
The grinding action of clay particles in water, The wet clay mix is then dried until it is hard
forces and which are to be found in nature. The
wind, and ice created, as a consequence, very fine enough to work with. After drying, mustard oil is applied and the
term clay body will be used to indicate a mixture
particle sizes, making secondary clay extremely surfaces polished with a soft cloth. In order to
of clay like
plastic. As the materials settled in river and lake 3. Wheel work maintain an unblemished shiny surface. The
materials with other inclusions for a specific
beds, the weighty, coarser particles settled first, polishing of the terracotta wares before firing is
pottery technique.
leaving the minute, more plastic particles on the Estimated quantity of prepared clay is placed on what gives end products a sheen finish.
surface. In other words, a clay body may have several the wheel and turned beautifully by the potter
different kinds of clay and other ingredients for achieving the desired shape with finesse. 8. Nakkashi
colour, plasticity, warping, cracking, shrinkage,
porosity, firing temperature, texture and etc. The Nizamabad black pottery is characterised The designs are etched on the polished pots
by simple and ancient curvilinear contours. freehand using a pointed needle.
A single clay from the natural world will seldom The shapes bring out immediate nuances and
have all of the characteristics which the potter will differences in each of its various forms whether Sometimes using traditional geometric designs and
need for a particular technique. decorative or utilitarian. sometimes floral.

4. Turning/Shaping 9. Smoke Firing

The turning is carried out is next stage when the Firing is done in a closed clay kiln by placing
clay has set. Using the selection of locally made dung-cakes between the wares and covering the

34 35
heap with straw and ash. The latest is fitted onto
the chamber. Added mixture of ash, dung and
water is meered around the seam to seal it. This
allows the smoky atmosphere to be created inside
the kiln which gives the pottery its black hue.

During the firing, some dried goat dung is thrown


into the kiln to enhance the blackening.

The kiln is opened the following day and the


highly polished black pots carefully are unpacked.

10. Inlay work

The mixture of Lead, Zinc and Mercury is pressed


into the engraved lines with a thumb to create the
Whole Process
sparkling silver motifs.
(VISUALS)
The Lead and Zinc are brought from the market
and beaten into thin strips resembling silver foil.
Equal portions are pounded into powder mixed
with a few drops of Mercury on palm with the
hand.

The silver-grey etchings contrasts with the black


background making the piece truly a work of art.

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Whole Process

Bringing to their homes.

Procuring soil.

Beat to make smaller in size and spread it on floor.

Potter digging out soil from the field.

Soaking soil in water so that it becomes soft.

38 39
Mixing soil properly.

Passing water-soil through the cloth to remove the tiny stones.

Sieving removes the unwanted materials making fit for pottery.

40 41
Wet clay mix is dried after sieving.

The potter adds mango barks and dead bamboo leaves to the clay.

The potter takes the clay to the work place after it is dried. After mixing, the clay is ready for the next stage.

42 43
The potter takes the clay and prepares it to work upon it. Estimated quantity of prepared clay is placed on the wheel.

Puts much effort to make it soft and smooth.

After clay is ready, the potter sits on the wheel and turns it.

44 45
A typical setup of the black potter

46 47
The potter turns the wheel... After making the base shapes, the pots are left to set.

and achieves desired shapes with finesse. Shaping is carried out after pot is set.

Using locally made metal tools, the potter burnishes the surfaces with an agate pebble.

48 49
The dried pots are dipped in Kabiz. A liquid clay slip is prepared. during firing.

Slip is prepared by grinding mango tree barks, bamboo leaves and ... The slip is applied by dipping and pouring.

... some other things all of which are carbonized during firing.

50 51
The polishing before firing is what gives the end products a sheen finish.

The turned and polished products is then dried in the shade. The potter uses pointed locally made needle (of metal or sometimes bamboo) for etching.

After drying, mustard oil is applied and the surfaces polished with a soft cloth. The designs are etched on the polished pots freehand.

52 53
The goyethhas are made by mixing cattle dung and hay. Let it set in the sun.

Some etched and non-etched products ready for smoke firing. The dung cakes produces smoke during firing and hene it is used.

For smoke firing, the potters uses goyethha/ kandi. A woman carrying a heap of dung cakes on her head.

54 55
In black pottery, firing is done in a closed clay kiln. Adding mixture of ash, dung and water is meered around the seam to seal it.

The potter places the dung-cakes between the wares. The smoky atmosphere is created inside the kiln which gives the pottery its black hue.

And covers the heap with straw and ash. The lattest is fitted onto the chamber. After firing it for several hours, the potter opens the kiln to add dried goat dung.

56 57
During firing, some dried goat dung is thrown into the kiln to enhance the blackening. The shiny black pottery products.

The kiln is opened the following day ... Melting the mixture of Lead and Zinc.

... and the highly polished black pots carefully are unpacked. Pouring the melt on the clay dish.

58 59
The melt is pressed using another clay dish to make the thin metal sheet. Equal portions are pounded into powder ...

The sheet is further beaten into thin strips. ... mixed with a few drops of Mercury on palm with the hand.

The strips are then cut into smaller pieces and are now ready to work with. Converting the mixture into powder.

60 61
The etchings are filled with the powdered mixture. The polished ware without etching.

The silver etchings contrasts with the black background. The polished ware etched and fired.

And here, the potter gets done with the piece of art. The polished ware etched, fired and inlayed.

62 63
64 65
66 67
Local Terms

Bhatti- kiln in which the pots are fired.


Bukani- powdered mixture of lead, zinc, mercury and tin.
Chakhait/ Chakhayat- wooden stick to rotate the wheel.
Chakka- potters wheel.
Charkha- potters wheel.
Cholanni- sharp bamboo twig used for etching.
Kabiz- a mixture of piari mitti and sajji mitti.
Kandi- Dung cakes.
Kullhar- cup.
Kumhar- the potter.
Martaban- Jars
Mitti- Soil/clay
Nakkashi- engraving done on the unbaked clay pots with cholanni.
Peerha- wooden slab on which clay is beaten.
Piari-mitti- yellow earth (a form of fullers earth).
Sajji mitti- crude carbonate of soda.
Seet patia- wooden slab on which clay is beaten.
Surahi- long-necked and spouted vessels.

68 69
Role play

In Black pottery, all the members are involved in the production process. From the youngest to
the eldest, everyone. Each one has his own contribution. Men generally sit on wheel and shape
the product, women help in cleaning and finishing, the young also help in preparing the clay and
setting up the kiln.

Generally, the division of labour is done in the following manner:

Men:

1. Mitti/soil collection
2. Converting mitti into powder
3. Removal of unwanted materials from mitti
4. Clay preparation
5. Wheel work
6. Shaping
7. Firing
8. Nakkashi

Women:

1. Slip making
2. Slip application
3. Polishing
4. Inlay work

70 71
Markets

Local markets
Exhibitions and fairs
With little or no access to bigger markets, most of
the individual artisans are supplying their products Some of the prominent craftspeople participate
to local traders in their area. Due to the fragile in state government exhibitions (Udhyog Melas)
nature of the terracotta products, the artisans where they can sell their wares directly to the
suffer losses in breakage and during the storage. end-user. Some of them have even participated in
The local people use a lot of black pottery products workshops and national exhibitions.
for their cooking, decoration and day-to-day use.

Some of the products are used customarily during


weddings in the area (with the custom being that
a newly married couple should decorate their
rooftop with elephants and horses made of black
terracotta). Many of the teashops use the tea
cups or kullhars (though these are not of black
terracotta) for selling tea locally. A lot of the local
inhabitants use clay pots for cooking, storing
water and building their roofs.

Institutional markets

In an effort to provide livelihoods and promote


the revival of the languishing craft, the Central
and State Governments have also initiated training
workshops-cum-production centres in the area.
They are making efforts to revive the craft and
upgrade the skill and technique levels of the
artisans. Since they cater to an urban population,
they have even provided packaging workshops
and generally add a margin of 10-20 per cent to
the original cost.

72 73
Issues in Black Pottery Value chain
Challenges and Problems
(a) Proper Costing and Pricing of the Products them are producing similar kinds of products and
selling them in the same markets.
Most of the artisans calculate their per day labour
charges as Rs. 90 to 100 while determining the During Diwali, the production is centred around
price of their products. The labour charges of the making of diyas, lamps, and deities used for For shaping, the wheel is driven by electricity, but
the women are not included while making these the religious ceremony. Many of the products the electric supply is not regular and consistent
calculations. The products made are of low value have exclusive usage, as for instance, some tribes during the day.
and low quality, and hardly any production is done use terracotta products during various tribal
for commercial sales except the high production of ceremonies, such as animal figurines, pots used Many potters have to work during the night
roof tiles that are sold locally. The profit margin during wedding ceremonies, jewellery, masks, which results in many health issues.
of the producers is very small in these tiles though and pots for storing the Mahua liquor. Thus, the
the volume of production is high. artisans do get large orders, but these are seasonal If women come in contact with high levels of
during the festival period and weddings. mercury during pregnancy, it can cause real
(b) Vulnerability of the Craftspersons problems for the mother and the baby.
(e) Poor Marketing
The potters (kumbhars) generally do not have any Babies exposed to mercury in the womb can have
landholdings and during the monsoons, nearly all One of the main obstacles faced by this craft brain damage and hearing and vision problems.
of the craftspeople have to take up jobs as either cluster is the shrinking market. The target
farm hands or labourers. During the monsoons, all segment at which the terracotta products are The other problems faced by the potters in
their craft-related activities come to a standstill as aimed has, over the last few years, shifted to using production of their goods is that the clay ovens
there is no provision for drying the terracotta or plastic articles such as plastic cups instead of used by them did not have any temperature
sheds to work in. kullhars, plastic pots instead of matkas, and plastic control. For lack of uniformity of temperature,
toys instead of clay toys as plastic articles are very often the objects made by them are not of the
(c) Economies of Scale considered to be cheaper and long lasting. desired quality.

Since the craft is practised mostly within in (f) Low Level of Skills Due to uneven temperatures the objects start
the family, most families are mini production leaking when water is poured in them.
centres on their own and handle all the processes One of the main issues at the primary level is the
themselves. All members of the family contribute fact that the craft is limited to very few families
their time and labour in some manner. There is, and restricted to Jasidih town in Dumka. Since the
however, no consolidation amongst the families to only difference between black and red terracotta
form larger groups. Most of them work as family products lies in the firing technique, and pottery
units or individual artisans. skills are prevalent among a large number of
people in the area, more artisans should be taught
(d) Product Diversification and Design Inputs the specific art of black terracotta.

Most of the people involved in the terracotta craft The quality of the products should also be
are the kumbhars, who live below the poverty enhanced in order to sell them in more upmarket
line, and have very little money for any kind of stores or in metros where they can fetch a better
capital inputs, which is why they do not want to price. The making of roof tiles is the only viable
risk diversifying into products with new designs, business that is fetching returns for the artisans.
which may not sell. Thus, hardly any design
development has taken place in the terracotta (g) Poor External Linkages
cluster.
Although this terracotta technique is unique to the
Most of the craftspersons are making the same area, there is an absence of linkages with technical
products or using the same designs that have been institutions, design schools, and marketing bodies
in vogue over the years. Consequently, there is which could promote the development of this
a lot of competition among the artisans as all of craft.

74 75
Product review

Quality Price

The quality of these products varies from average Considering that both the product quality and
Helping hands to good, as they do not get easily chipped off. designs are average to good, the products are
Chipping generally happens during transportation priced well. They can cost as cheap as Rs.10
but chances can be reduced by packing well. (without patterns/nakkashi) and can go up to
The products are much stronger than other clay Rs.30,000 INR. New product ranges and designs
potteries. Their finishing is good, which indicates can easily be introduced in the higher price
INTACH (Indian National Trust for Art the characteristics of the skilled artisans. brackets. With modifications in design and
and Cultural Heritage) finishing, the product can command a good price.

Activities-
Colour and Design Product potential in the markets
a) Directory of Traditional Building Crafts
b) Design and Skill Development Workshop
c) Social Development Initiative The product colour is limited to black and silver In the present state, the black pottery products
d) Exhibitions and Documentary Films only. The product range and designs are very can be appropriate for the international market.
e) Heritage Craft Cell regular and hence there is enough scope for With little improvisation in product and design
f) Heritage Craft Festivals innovation. New designs for new products can enhancements in both quality and skill, the
be tried with better finishing. There are products products can achieve international appeal. For the
also available which are made in parts and can be domestic market, the products are quite good.
assembled. Products need some improvisations in
ITRHD (Indian Trust for Rural Heritage terms of new forms.
and Development)

Activities-

a) Management of day-to-day business and affairs of the Society.


b) Issue appeals and applications for money and funds.
c) Invest and deal with funds and money of the Society.
d) Establish funds for the employees of the Society, including their families.
e) Raise funds and loans for the Society.
f) Receive monies, securities, instruments and/or any other moveable.
g) Prepare and execute plans and programmes for the objectives of the Society.
h) Arrange for the documentation of materials relating to cultural property.

Black Pottery products in an exhibition

76 77
Major Crafts Events

Azamgarh Mahotsav
Organised by Indian Trust for Rural Heritage
and Development (ITRHD) and sponsored by
UP tourism (for last two years). The craft festival
brings the colours and craft of Azamgarh - Black
pottery (Nizamabad) and more. Some award
winning
potters
Surajkund International Craft Mela,
Haryana

Rich showcase of regional and international crafts Ramjatan Prajapati (National)


and traditions. Aanand Kumar Prajapati (State)
Sohit Prajapati (State)

78 79
In coversation with the Potters

Kishan Mohan Prajapati: women help in cleaning and finishing, the young also
help in preparing the clay and setting up the kiln.
I have learned this craft from my parents and have
been practising it since 1980. In those days, black Unlike some other crafts, the entire family of a potter
pottery was famous and in popular demand but now contributes in it.
the fame is lost. Now, the wheel is driven by electricity, but the electric
supply is not regular and consistent during the day.
For our livelihood we cannot go outside to sell our If we have proper and sufficient electric supply here,
items so we have to sell them locally. Sometimes, we get it will help in the growth of the crafted increase
a chance to participate in exhibitions and we sell our production.
products there.
Many potters have to work during the night which
Aanand Kumar Prajapati: results in many health issues.

We can earn Rs. 500-600 as a daily wager in big cities,


like Bombay, Gujarat etc. But our working for oneself
is better than working for someone else. You can see the
finesse if the craft. We ourselves make the pottery and
we ourselves do the finishing and firing.

You can understand how much labour is involved. If the


artisans will accordingly get the money then they will
be happy.

Ramjatan Prajapati:

There is a saying -

Carpenters work alone, Blacksmiths work in twos, but


the Potter toils in bunches

It means - All the members of the potters family, from


the youngest to the eldest, are involved in making of
this craft. Each one has his own contribution.

Men generally sit on wheel and shape the product,

80 81
Bibliography

Field visit to Nizamabad

Singh, G. (1979), Pottery in India, New Delhi: Vikas

Pottery in Indian Villages, [Online], Available at


http://www.indianetzone.com/41/pottery_indian_villages.htm, [Accessed on 15 Oct 2016]

Ministry of Information and Broadcasting (1968), Indian Handicrafts, New Delhi: Publications Division,
Ministry of Information and Broadcasting, Government of India

Ranjan, Aditi and MP, (2007), Crafts of India - Handmade in India

Periman, jane, (2000), Traditional pottery of India

Warshaw, Josie, (2004), The Practical Potter- A step by step Handbook

82 83
The Hindu does not worship an idol,
Made of wood and metal.
He sees consciousness
Within the earthen-ness
And loses himself in it.

-Swami Vivekananda
WORK OF NAVEEN SINGH

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