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SPE 81462

Water Injection and Water Flooding Under Fracturing Conditions


J.C. Noirot, P.J. van den Hoek, D. Zwarts, H.P. Bjoerndal, G. Stewart, SPE, Shell International Exploration and Production
B.V. ; R. Drenth, SPE ; R. Al-Masfry, B. Wassing, J. Saeby, M. Al-Masroori, A. Zarafi, Petroleum Development Oman

Copyright 2003, Society of Petroleum Engineers Inc.


2. Reservoir simulation of induced fracturing
This paper was prepared for presentation at the SPE 13th Middle East Oil Show & Conference With the objective to better manage an increasing number of
to be held in Bahrain 5-8 April 2003.
water injection projects, Shell is currently working on a major
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
effort to couple a recently developed in-house fracture
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to simulator1,2,3 to its widely used in-house reservoir simulator.
correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
Improved modelling of induced fracturing
for commercial purposes without the written consent of the Society of Petroleum Engineers is The fracture simulator consists of a single well multi-layered
prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300
words; illustrations may not be copied. The abstract must contain conspicuous model including poro and thermo-elastic backstresses and
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
injection fluid properties in its fracture propagation
calculations. The effects of varying rock properties are
included as stress modifiers in the present modeling program.
Abstract Although application of single well models is valuable in a
With the realization that water injection is generally taking number of simple projects, in most cases the complexity of the
place under fracturing conditions, tools capable of better field development plan (multiple production and injection
modelling fractured injection and its impact are being wells) and the complexity of the reservoir (e.g. layering of
developed. Models integrating rock (fracture) mechanics and geomechanical facies and pre-existing faults and fractures)
traditional reservoir simulation are now applied to water need to be accounted for in an integrated model.
injection projects with a number of applications in the Middle The developed coupling between this single well fracture
East. Fracture dimensions are a key input to those models. simulator and the reservoir simulator can often handle this
Monitoring techniques to track the evolution of induced complexity. The strength of the proposed coupling mainly
fractures with time are also being deployed. Amongst those relies on the two following facts :
techniques microseismic and specific fall-off test procedures
are used. - the reservoir simulator can only estimate a realistic
pressure and temperature field if induced fractures
1. Introduction are included in the model
Water injection is a well-established practice for reservoir
pressure maintenance and secondary recovery, and for - usage of a realistic pressure and temperature field
disposal of production water. Nowadays it is recognized (that is translated into a stress field) is essential input
industry-wide that water injection almost always leads to rapid to the numerical model used to estimate
well injectivity decline unless it is taking place under fracture dimensions.
fracturing conditions. However, fracturing during injection is
often unnoticed. In waterflood applications, the latter can Therefore both softwares benefit from the output of the other
result in sweep patterns being entirely different than perceived one and the overall simulation is improved.
by the Operator. Therefore, it is essential to study fractured
injection scenarios prior to waterflood development and A flexible coupling tool
collect data to limit the uncertainties. The coupling is designed to be easily applicable to any pre-
In order to properly predict the sweep of waterfloods under existing reservoir simulation model so that a minimum effort
fracturing conditions, the rock (fracture) mechanics aspects is required to incorporate induced fractures. For instance, no
have to be properly coupled to the reservoir engineering re-gridding or re-orientation of the model in the direction of
aspects. Due to the complexity of such modeling, validation fracture propagation are required. Moreover, effect on
through cautious field monitoring is required. Particularly, simulation speed of the coupled model when compared to
techniques for monitoring the growth of induced fractures are model without induced fractures is very limited (generally 10
being deployed. to 20 % extra running time) allowing for simulation of various
scenarios when required. Because of this flexibility and of the
fact that the user requires no more than a basic knowledge of
2 SPE 81462

induced fracturing to get it implemented, the new coupling Application to Deep Water Disposal Field 2
appears to be particularly attractive when compared to
specialistic geomechanical reservoir simulators already Well injectivity forecast
available. Moreover, the coupling is applied in such a way that A second application to single phase flow for water disposal
the final result is independent of further upgrades of the in- was made in another field in Oman. In this field an increase of
house reservoir simulator. the capacity for Deep Water Disposal was required due to
increasing water production and the need to phase out other
3. Middle East Applications of the coupling disposal options. Concerns of not achieving high injectivity
The coupling technology has already been applied to several wells were raised because of the inflation of reservoir
field cases in the Middle East. Three examples, two related to pressures due to existing injection, low permeability of the
water disposal and one in a waterflooding project are disposal zone and the existence of faults, which could
presented below. compartmentalize the injection sites. A coupled model was
built which allowed a match with historical injection data.
Application to Deep Water Disposal Field 1 Figure 3 shows the RFT data match for one existing well.
Note that the pressure profile could only be reproduced by
Cap-rock integrity constraint simulation when induced fractures were included in the model.
In Oman, hydrocarbon production is associated with large Furthermore, with a coupled model, matching of injection
volumes of produced water from high watercut wells (values pressures for existing fractured wells was made possible
greater than 80% watercut are common). In the south of the (example in Figure 4) leading to precious information on the
country, more than 200,000 m3/day of water is produced from reservoir characteristics. Based on this history matched model,
one production station and re-injected into five Deep Water locations of new injectors were recommended. Although one
Disposal sites. Injection is into a sandstone aquifer at a depth of the wells encountered inflated reservoir much higher than
of about 1000 m. A 20 m thick shale layer seals the aquifer. modeled, two other wells found virgin pressures and
Preserving the integrity of this cap-rock is required in order to expansion of the disposal site from a subsurface standpoint
avoid injecting high salinity water and contaminants, pressure was a success. Evaluation of the well and modeling results
charging and hydrocarbon escape to overlaying formation and suggests that additional sealing faults need to be added to
aquifers. If the cap-rock were to fracture, shut-in of one of the the model.
Deep Water Disposal well sites would result in significant oil
deferment and require investment in a new water Application to Waterflooding Field 3
disposal scheme.
Fractured injection was implemented4 with the objective of Disappointing waterflood performance
guaranteeing sustained injectivity at high rates with limited An application of the coupling to a waterflood project is
treatement of produced water. With increasing water currently being carried out on a South Oman field. The oil in
production from the station, a series of upgrades and the field is very viscous (~100 cP) and the field suffers from
additional injection sites were required. This raised the issue limited pressure support and relatively low reservoir
of injection scheme optimization and cap-rock permeability (<100 mD). The expected Recovery Factor (RF)
integrity constraint. under depletion is only 6%. An attempt to implement
waterflooding using horizontal injectors and horizontal
Coupled simulation contributes to safe design producers has been disappointing. Short-circuiting between
By developing a coupled reservoir model, a successful history injectors and producers has been experienced resulting in early
match of injection field recorded pressure data was achieved water breakthrough and poor sweep efficiency. An injection
(Figure 1 and Figure 2) and forecasts for different upgrade test performed (Figure 5) indicates that injection takes place
scenarios were possible. Two potential causes of breaking of under fracturing conditions (most likely by opening existing
the cap-rock were analysed in the study. The first one faults or fractures) and this is believed to be the major reason
corresponds to the risk that induced fractures may grow for the disappointing waterflood performance. A water
directly upto the cap-rock and propagate upwards through it. injection pilot using vertical wells in an inverted 5-spot pattern
The second cause is the local pressure build up in the reservoir is currently planned to investigate the reservoir sweep
that may well cause cap-rock failure even if the fracture efficiency and to determine the optimum well pattern to
remains at a certain distance below the base of the cap-rock. develop the field. The pilot is planned for the first half
Simulation showed that the first risk could be managed by a of 2003.
well completion allowing for water injection at least 300 m
below the base of the cap-rock (note that injecting lower than Coupling technology helps waterflood design
300 m would increase pumping costs due to increased pressure The main input to the planning of the inverted 5-spot trial is
requirements). The second risk was demonstrated to be low being provided by the newly developed reservoir simulator /
even if a future injection upgrade would be positioned much fracture simulator coupling technology. Simulations have
closer to existing injection sites than initially planned. In this confirmed field observations and demonstrated that re-
application the coupling allowed relaxing of the constraints on activated or induced fractures are significant due to the high
injection site spacing leading to significant cost reduction of viscosity (i.e. low mobility) of the reservoir crude. As shown
several million dollars in surface pipelines. on Figure 6, low injection rates are required to contain the
fractures within the dimensions of the 5 spot pattern (roughly
SPE 81462 3

180 m x 180 m). Fracture orientation is a major uncertainty large number of field cases.
and sensitivities to fracture orientation have been run with the When shutting off a well injecting above fracturing pressure,
coupled model. Figure 7 and Figure 8 show the expected water contained in the induced fracture is expelled into the
production profile for two of the 5 spot wells for various formation while the fracture progressively closes. During early
fracture orientations and an injection rate of 300 m3/day. If fall-off (typically the first few minutes), pressure data reacts to
the fracture intersects a producer, water will bypass the oil this fracture closure phase. To allow a proper interpretation of
leading to a poor sweep efficiency and a poor production early fall-off pressures, the data need to be recorded at a high
performance, even for the producers not intersected by the sampling rate (typically 1 data point per second). Equations
fracture. Sweep efficiency is improved towards all the and type curves have been derived to allow an analysis leading
producers if the fracture plane is parallel to the sides of the to an estimate of fracture dimensions7.
pattern as shown by the saturation plot in Figure 9 and the Several applications of the technique in the Middle East have
forecasted production performance in Figure 7 and Figure 8. been made. For instance, in Figure 11 7, fracture closure is
When applied to waterflood projects, the coupling technology characterized by the early unit slope pressure profile from
allows quantification of the impact of induced fractures on which an estimated fracture half-length close to 25 m can be
production. In future work, the existing 5 spot model will be derived. Full detail for derivation of this fracture length is
used to analyze data during and after the trial, an analysis that given in Ref 7. Recently PLT data was collected in several
would not be possible without proper modeling of disposal wells in which the fall-off test fracture closure
induced fractures. methodology was also applied. The PLT data indicated that
the fractures have smaller fracture height than that interpreted
4. Techniques for induced fractures monitoring from the fall-off data. These calibration techniques can be
Given their potential critical impact on sweep, cap-rock used to refine the model and direct its application.
integrity and well injectivity, monitoring the dimensions of
induced fractures is becoming an essential part of waterflood Conclusions
and water disposal monitoring plans. To that end, a large Realistic modeling and forecasting of the impact of induced
range of technologies is being applied with different levels of fracturing in water injection projects for water disposal,
maturity and implementation costs. In the following section, pressure maintenance or waterflooding can be achieved by
two of those techniques applied in the Middle East coupling of a fracture propagation predictive software with a
are presented. reservoir simulator. The flexible coupling allows quantifying
the impact on production of propagating fractures (areal and
A downhole microseimic trial of fractured injection vertical sweep), assessing and managing cap-rock integrity
Under certain reservoir conditions, downhole microseismic risks and/or optimizing well placement for sustained high
can provide valuable data regarding fracture dimensions and injectivity. Moreover, the tool finds valuable applications in
fracture orientation. A number of field trials using downhole the analysis of reservoir data where injection is conducted
microseimic during traditional fracturing jobs (where a above fracturing pressure and is essential contributor to
viscous injection fluid, high pressures and possibly proppant monitoring plans in a number of fields in the Middle East.
are used to stimulate a well) have achieved this objective5,6.
Application of this same technique to fractured water injection Validation of models by field data being key to successful
has been the object of a trial conducted in Oman in one of the forecasts, monitoring techniques of induced fractures
Deep Water Disposal sites discussed in the previous section. orientations and dimensions are being developed and
Downhole geophones were deployed in two observation wells implemented. A cost effective fall-off test analysis
situated less than 500 m from two injectors. By stepping up methodology has already been successfully applied to estimate
injection rates, the number of events recorded increased (on fracture dimensions. Downhole microseismic technology
Figure 10, the slope of the line representing the number of 2- applied to fractured injection requires further maturation
phase events increases at higher injection rates) indicating that starting from valuable learnings of trials currently performed
a correlation between fractured injection and induced in the Middle East and other locations.
seismicity exists. Unfortunately, the number of events References
recorded and the number of geophones was limited and did 1.Van den Hoek P.J., Matsuura T., De Kroon M., Gheissary
not allow for satisfactory location of induced fractures. A G., Simulation of Produced Water Reinjection Under
possible explanation is the fact that fracture propagation Fracturing Conditions, SPE 57385, 1999
generally slows with time, therefore the number of events 2.Van den Hoek P.J., Matsuura T., De Kroon M., Gheissary
generated reduces. Other potential explanations could be G., Simulation of Produced Water Re-Injection Under
associated to the Kaiser effect (if the highest historical Fracturing Conditions, SPE 36846, 1999
injection pressure is not exceeded during the test, seismicity 3.Gheissary G., Fokker P.A., Egberts P.J.P., Floris F.J.T.,
may remain limited), wave guiding, unfavorable rock Sommerauer G., Kenter C.J., Simulation of Fractures Induced
properties, relatively low fracture propagation pressure and a by Produced Water Re-Injection in a Multi-Layer Reservoir,
low signal/noise ratio. SPE 54735, 1999
4.Van den Hoek P.J., Sommerauer G., Nnabuihe L., Munro
A new fall-off tests interpretation methodology D., Large-Scale Produced Water Re-Injection Under
A low cost option is a new fall-off test interpretation Fracturing Conditions in Oman, ADIPEC 0963, 2000
methodology, which was recently developed and tested in a
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5.Bell M., Kraaijenvanger H., Maisons C., Integrated


Downhole Monitoring of Hydraulically Fractured Production
Wells, SPE 65156, 2000
6.Lehman L.V., Weijers L., Mayerhofer M., Wright C., Fisher
K., Davis E., Fulton D., Calibrating Fracture Models with
Direct Diagnostics : A Necessary but Humbling Experience,
SPE 77904, 2002
7.Van den Hoek, P.J. Pressure Transient Analysis in Fractured
Produced Water Injection Wells, SPE 77946, 2002

Fig 3. Achieved history match of RFT pressure data for


one of the wells in Deep Water Disposal of Field 2 using
the coupling technology.

Fig 1. Achieved history match of RFT pressure data


recorded in Deep Water Disposal of Field 1 using the
coupling technology.

Fig 4. Achieved history match of well head injection


pressures for one of the wells in Deep Water Disposal of
Field 2.

Fig 2. Example of achieved history match of well head


injection pressure for three wells in Deep Water Disposal
of Field 1 using the coupling technology.
SPE 81462 5

Fig 5. Clear fracturing was observed during a short-term


injection test performed on the injector of the 5 spot in
Field 3.

Fig. 7 Forecasted production for Producer 1 in inverted 5


spot of Field 3 for different fracture orientations.

Fig. 6 Forecasted fracture half-length for the 5 spot


injector well in Field 3. All simulations assume the same
water quality (Total Suspended Solids = 50 ppm, Oil in
Water = 300 ppm). Fig. 8 Forecasted production for Producer 2 in inverted 5
spot of Field 3 for different fracture orientations.
6 SPE 81462

Fig. 11 Observed pressure change during injection fall-off


test in Middle East example. Note the early pressure
behavior corresponding to fracture closure.
Fig. 9 Example of a saturation plot given by the coupling
technology in the inverted 5 spot area of Field 3. Note the
shape of the flood front for this favorable
fracture orientation.

Fig.10 Cumulative two-phase events recorded during


downhole microseismic trial in Field 1. Note the increasing
slope showing a seismic response to the injection rate
step up.

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