Machine Design Expanded Book View

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o Machine design

o Introduction to Design

Theory Questions and answers on Chapter 1 Introduction to design

Design Philosophy and basic steps/ procedures

1) State the general design consideration in machine design.

2) What are the steps involved in general design procedure.

(*****)
3) Define Machine design. What are various types of designs?

B) Fundamentals, stresses types and other considerations

4) Explain the following terms 1.Bearing stress 2. Bearing

Pressure Intensity
5) Explain following stresses 1.Torsional shear stresses
2.Transverse shear stress
6) Explain the term Principal Stresses.

7) Explain the term Principal Stresses.

8) Draw Stress strain diagram for ductile and brittle materials.

Name points on the diagram.(*****)
9) State the different types of load a machine member can be
subjected to.
Q.10. What do you mean by Creep? Draw Creep curve.(***)

Q.11.What do u mean by fatigue failure?Draw S-N curve.(*****)

Q.12.Define factor of safety ? State the factors that govern the

selection of FOS?(*****)
Q.13.Define stress concentration. What are causes of stress
concentration. What are remedies(Methods to reduce) for stress concentration. (*****)
Q.14. Write a note on standardization? what are advantages of
standardization.
Q.15 .What is the use of design data book to an Engineer ? Or
How design data book is helpful to designer.
Q 16. What do you mean by preferred number series.

c) Theories of Failures

17. List the various theories of failure and explain any one of
them.(*****)
18.Explain maximum shear stress theory. Where it is used?

19.Explain maximum principal stress theory. Where it is used?

20.Explain maximum distortion energy theory. Where it is

used?
 21. Why maximum shear stress theory is used for ductile
materials and not for brittle materials? or Why maximum principal stress theory is used for brittle material
and not the ductile material?
D) Material Designation

22) Designation of steel on the basis of Strength.

23) Designation of steel with Manganese

24) Designation of Alloy steel

25) Designation of High Alloy steel

26) Designation of High Alloy Steels

27) Designation of Irons (Grey cast iron and Spheroidal graphite

iron)
28)List of Materials used for various common engineering
components
e) Aesthetics and Ergonomics in Design

29) Define Aesthetics and ergonomics in relation to machine

design.
30) Explain the importance of aesthetic consideration in design.
(*****)
31) Explain the aspects{or considerations} of aesthetic design.
(*****)
32) Discuss the aesthetic consideration in design with respect to
Shape, colour, surface finish, Symmetry and balance
33) State the ergonomic considerations in design of controls.

34) State the ergonomic considerations in design of displays.

35) What do you mean by Creativity ? What are the

requirements of Design Engineer
o Video for Understanding Fatigue failure and endurance limit

o Video of Stress concentration concept

o Videos for understanding Theories of failures

Design of Joints {Knuckle Joint,Turn Buckle and Cotter joint}

o Theory Question and answers on Joints

Q.1) State applications of Cotter Joint, Knuckle joint and turn Buckle

Q. 2) What is a Cotter ? Why taper is provided on cotter? How much

taper is provided?
Q. 3) Write the Detailed Design Procedure for Designing the Knuckle
Joint?
Q. 4) Write the Detailed Design Procedure for Designing the Turn
Buckle?
Q. 5) Write the Detailed Design Procedure for Designing the Cotter
Joint?
Design Of Knuckle Joint : Procedure and Problems

Various Parts of Knuckle design

 DESIGN PROCEDURE OF KNUCKLE JOINT

DESIGN PROCEDURE OF KNUCKLE JOINT

Steps In short In table format

Question on Failure of Knuckle pin in bending

Problem 1 On Design of knuckle Joint

Problem 2 On Design of knuckle Joint

Problem 3 On Design of knuckle Joint

Problem 4 On Design of knuckle Joint

Problem 5 On Design of knuckle Joint

Design of Turn Buckle Procedure and Numerical Problems

Turn Buckle and its uses

Design Procedure of Turn Buckle

Steps in Short in Table format: Design of Turn Buckle

Problems on Design of Turnbuckle

Prob 1. Problem on Design of Turn Buckle

Prob 2. Problem on Design of Turn Buckle

Prob 3. Problem on Design of Turn Buckle

o Design of Cotter Joint Procedure and Problems

Cotter Joint assembly

Design Procedure of Cotter joint

Steps in short Design of Knuckle joint in Table format

Problem 1 On design of Cotter Joint

Problem 2 On design of Cotter Joint

Problem 3 On design of Cotter Joint

o Design Of Spring (Helical)

Theory Question and Answers

1) What is Spring ? What are its functions/objectives?

2) Classify Springs?

3) What are commonly used materials used for springs

4). What is the curvature effect in a helical spring? How does it vary with
spring index?
5) State the significance of Wahl's correction factor in springs?

6) What are the different stresses a helical spring is subjected to?

7). Explain the following terms related to the spring with diagram, Spring
index, solid length, free length, compressed length,pitch,stiffness.
8) Explain with sketch the construction and application of leaf spring.

4). What do you mean by Nipping of leaf spring?

 Formulae for Design Of Helical Spring

Numerical Problems on Spring

Problems with One load given

Problems with range of loads {W and Wmin}

Problems on Railway Buffers and other special applications

o Design of Power screws

Theory questions on Power Screw

1) What is Power screw? State the Applications of Power screws.

2) What are the advantages and disadvantages of Power screw?

3) What are the various forms of threads used in power screws? Sketch
any two.
4) State the Advantages and disadvantages of Square threads over
Trapezoidal threads.
5) State the Advantages and disadvantages of Trapezoidal threads over
Square threads.
6) Compare the Square and trapezoidal threads used in power screws

7) Why square threads are prefered over V threads for power

transmission.
8) What do you mean by self locking and Overhauling.(VVIMP)

9) State and explain the effect of helix angle on efficiency of square

threaded screw?
10) Why square threads are prefered over V threads for power
transmission.
11) Draw a neat sketch of TOGGLE JACK and Screw Jack also label its
parts
Power Screw Formulae and numerical problems

Formulae for calculations

Problems on Torque and force calculation of SCREW

B) Design of Screw jack { Screw and nut }

C) Calculation of Stresses induced in screw and nut for power

screw
o Power Screw Numerical Problems

Design of Shaft keys and Couplings

o Theory questions and answers on Shafts Keys and Couplings

1) Give the Classification of shafts. or What are different types of Shafts.

2) Differentiate between Shaft, Axle and Spindle. or Diff between shaft

and axle.
3) What are the different material used for shafts?

4) State the advantages of Hollow shaft over a solid shaft or Why hollow
shafts are prefered over solid shafts
5) Explain the design of shaft on the basis of rigidity.
 6) Explain in brief different types of keys

6) State the Effect of Keyway on strength of Shaft.

7) For a square key equally strong in shearing and crushing show that
permissible crushing stress is twice the shear stress. OR
Derive the relation between stress for a square key equally strong in
crushing and shearing.
8) State the requirements of good coupling .

9) Classify couplings . Sketch any one of them.

10) Compare rigid coupling and flexible coupling.

11) Compare coupling with clutch.

12) State Design Consideration for the spur gears. (V V IMP)

13) Write the Lewis Equation for the strength of gear tooth. State
meaning of each term in it. {V V IMP}
Design of General Shaft (Subjected to torque only)

Formulae for Design of shaft

Numerical problems on Design of General Shaft

Design of Shaft Subjected to Torque and Bending Moment

Formulae and steps in design

Numerical Problems on Shafts

A) Shaft with Pulley Between two Bearings

B) Shaft with Overhanging Pulley

o Design of Keys

Formulae for Design of Keys

Numerical problems on Design of Keys

Design of Muff Coupling

Design Procedure of Muff coupling

Problems of muff couplings

Protected Type Flanged Coupling

Design Procedure of Protected Type Flanged Coupling

Steps

Steps In short (Design procedure in table format) of Protected type

flanged coupling
Problems on Protected Type Flanged Coupling

Bushed Pin flexible Coupling

Design Procedure of Bushed Pin flexible Coupling

Problems on Design of Flexible Type Bush Coupling

o Design of Fasteners (Bolted and Welded Joints)

Design of Cylinder cover bolts

 Design of Welded Joints

Design of bolted joints for Brackets

Theory Questions on Design of Fasteners

Video indicating shear failure of bolt

Question Papers

MSBTE MD W-2013

MSBTE MD s- 2012

MSBTE MD-Model 2009

Model Answer Sheets

2014 Summer-12241-DME-Model Answer Sheet

2014 Winter-12241-DME-Model Answer Sheet

2015 Summer-17610-DME-Model Answer Sheet

2015 Winter-17610-DME-Model Answer Sheet

Other Pages

Design Of Knuckle Joint

Design Of Cotter Joint

Design of Turn Buckle

13) Write the Lewis Equation for the strength of gear tooth. State
meaning of each term in it. {V V IMP}
12) State Design Consideration for the spur gears. (V V IMP)

11) Compare coupling with clutch.

10) Compare rigid coupling and flexible coupling.

9) Classify couplings . Sketch any one of them.

8) State the requirements of good coupling .

6) State the Effect of Keyway on strength of Shaft.

5) Explain the design of shaft on the basis of rigidity.

6) Explain in brief different types of keys

4) State the advantages of Hollow shaft over a solid shaft or Why hollow
shafts are prefered over solid shafts
7) For a square key equally strong in shearing and crushing show that
permissible crushing stress is twice the shear stress. OR Derive the relation between stress for a square key
equally strong in crushing and shearing.
Theory Questions and answers on Chapter 1 Introduction to design

Design Philosophy and basic steps/ procedures

1) State the general design consideration in machine design.

2) What are the steps involved in general design procedure.

(*****)
3) Define Machine design.What are various types of designs?
 B) Fundamentals, stresses types and other considerations

4) Explain the following terms 1.Bearing stress 2. Bearing

Pressure Intensity
5) Explain following stresses 1.Torsional shear stresses
2.Transverse shear stress
6) Explain the term Principal Stresses.

7) Explain the term Principal Stresses.

8) Draw Stress strain diagram for ductile and brittle materials.

Name points on the diagram.(*****)
9) State the different types of load a machine member can be
subjected to.
Q.10. What do you mean by Creep? Draw Creep curve.(***)

Q.11.What do u mean by fatigue failure?Draw S-N curve.(*****)

Q.12.Define factor of safety ? State the factors that govern the selection of
FOS?(*****)
Q.13.Define stress concentration. What are causes of stress
concentration. What are remedies(Methods to reduce) for stress concentration. (*****)
Q.14. Write a note on standardization? what are advantages of
standardization.
Q.15 .What is the use of design data book to an Engineer ? Or How
design data book is helpful to designer.
Q 16. What do you mean by preferred number series.

c) Theories of Failures

17. List the various theories of failure and explain any one of
them.(*****)
18.Explain maximum shear stress theory. Where it is used?

19.Explain maximum principal stress theory. Where it is used?

20.Explain maximum distortion energy theory. Where it is

used?
21. Why maximum shear stress theory is used for ductile
materials and not for brittle materials? or Why maximum principal stress theory is used for brittle material
and not the ductile material?
D) Material Designation

A) Designation of steel on the basis of Strength.

B) Designation of steel with Manganese

C) Designation of Alloy steel

D) Designation of High Alloy steel

E) Designation of High Alloy Steels

F) Designation of Irons (Grey cast iron and Spheroidal graphite iron)

List of Materials used for various common engineering components

e) Aesthetics and Ergonomics in Design

 24) Define Aesthetics and ergonomics in relation to machine
design.
25) Explain the importance of aesthetic consideration in design.
(*****)
26) Explain the aspects{or considerations} of aesthetic design.
(*****)
27) Discuss the aesthetic consideration in design with respect to
Shape, colour, surface finish, Symmetry and balance
28) State the ergonomic considerations in design of controls.

29) State the ergonomic considerations in design of displays.

30) What do you mean by Creativity ? What are the

requirements of Design Engineer