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Lenzinger Berichte, 86 (2006) 154-161

CELLULOSE PROCESSING WITH


CHLORIDE-BASED IONIC LIQUIDS

Gino Bentivoglio1,2, Thomas Rder3, Mario Fasching1, Mario Buchberger3,


Herwig Schottenberger2, and Herbert Sixta3.
1
Kompetenzzentrum Holz GmbH, St.-Peter-Str. 25, 4021 Linz, Austria;
Phone: +43 512 507 5117; Fax: +43 512 507 2934; E-mail: g.bentivoglio@kplus-wood.at
2
Faculty of Chemistry and Pharmacy, University of Innsbruck, Innrain 52a, 6020 Innsbruck, Austria
3
Lenzing AG, Department of Pulp Research, Werkstrasse 1, 4860 Lenzing, Austria

Ionic liquids (ILs, salts with a melting imidazolium chloride and 1,3-diallyl-
point below 100 C) are discussed as imidazolium chloride the temperature
solvents for cellulose with a potential for effect on degradation was studied. Fibres
industrial applications. Several chloride could be obtained by spinning the IL
containing ILs have been tested for their solutions into water; fibre characteristics
cellulose dissolving properties. Partly, are presented. The experimental cellulose
strong cellulose degradation was spinning process with chloride containing
observed, but could be prevented in some ILs is compared to the well-known
cases by addition of stabilisers. Cellulose NMMO-based Lyocell process.
degradation was compared for five
chloride ILs. Keywords: cellulose, ionic liquids,
For three solvents, 1-butyl-3-methyl- degradation, fibres, Lyocell process
imidazolium chloride, 1-allyl-3-methyl-
__________________________________________________

Introduction
Ionic liquids [1a,b]
Liquids consisting only of ions are called characteristics of ionic liquids are their
ionic liquids (ILs). In the broader sense, non-measurable vapor pressure, thermal
this term includes all kind of salt melts, stability, wide liquid range, electric
like sodium chloride at temperatures above conductivity and solvating properties for
its melting point of 800 C. Today, the diverse kinds of materials. Another
term ionic liquid refers particularly to important feature of ionic liquids is their
salts with a melting point below 100 C. designability: miscibility with water or
Salts with a melting point below 25 C are organic solvents can be tuned through
called room-temperature ionic liquids sidechain lengths on the cation and choice
(RTILs). of anion. Furthermore, their properties can
Usually, ionic liquids consist of a bulky, be varied by introduction of functional
asymmetric organic cation, like 1-alkyl-3- groups.
methylimidazolium, 1-alkylpyridinium, 1- Because of their specific properties, ionic
methyl-1-alkylpyrrolidinium or liquids have found to be useful in many
ammonium ions. A wide range of anions is fields, like as reaction media in organic
employed, from simple halides which synthesis or electrolytes for
inflect high melting points, to inorganic electrochemical applications. In addition,
anions such as tetrafluoroborate and their non-volatility results in low impact
hexafluorophosphate and to large organic on the environment and human health
anions like bis(trifluorosulfonyl)amide, advantaging them in comparison to
triflate or tosylate. The notable conventional organic solvents, and they

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Lenzinger Berichte, 86 (2006) 154-161

are recognized as green solvents. the context of cellulose. Rogers &


However, this term is misleading, as many coworkers investigated the cellulose
ILs show aquatic toxicity [2] and spilling dissolving ability of several
into waterways should be avoided. dialkylimidazolium-based ILs. [5] With 1-
Ionic liquids as solvents and reaction butyl-3-methylimidazolium chloride
media for biomacromolecules (BMIM-Cl, Figure 2), using a pulp with
The search for suitable cellulose solvents polymerisation degree of ~ 1000, cellulose
was and is still of great importance in solutions up to 10 % could be obtained.
cellulose research, as shaping of cellulose The dissolved cellulose was subsequently
can only be achieved by dissolution and precipitated in water or organic solvents
regeneration. The fact that cellulose is like ethanol or acetone. Water in
earths most abundant renewable concentrations above 1 % prevents the
biomacromolecular resource will cellulose from being dissolved. By
encourage further development of microwave irradiation solutions with 25 %
cellulose-based materials, whose cellulose were prepared. This high
production will require suited solvents. solubility under microwave irradiation
Today, only one solvent suggests that decomposition takes place;
system with structural unfortunately, no information regarding
analogies to ionic liquids the degradation of the cellulose was given
is used commercially on by the authors.
large scale, namely N- Figure 1. NMMO- Since then, a number of cellulose
methylmorpholine-N- monohydrate. dissolving ionic liquids based on
oxide monohydrate (NMMO, Figure 1). imidazolium cations have been found. In
The cellulose is dissolved without 1-allyl-3-methylimidazolium chloride
derivatisation and subsequently spun (AMIM-Cl) cellulose concentrations of
(Lyocell-process). This system has already 14.5 % (DP of dissolving pulp of ~ 650)
been extensively described in the and 8 % (DP ~ 1600) could be achieved.
literature. [3] As many ILs, NMMO [6] 1-Allyl-3-butylimidazolium chloride
possesses a quaternized nitrogen atom. (ABIM-Cl) and 1,3-diallylimidazolium
Contrarily to ionic liquids, introduction of chloride (AAIM-Cl) are solvents for
alkyl substituents into the heterocyclic ring cellulose as well. [1a]
of NMMO decreases the solubility of Among the multitude of tested ILs,
cellulose. especially the chlorides have shown
The application of low-melting outstanding cellulose dissolving abilities.
quaternised nitrogen bases as solvents for The exact dissolution mechanism is still
cellulose was first proposed by Graenacher unknown; however, it is assumed that the
in 1934. [4] In his patent, he describes the unhydratised chloride anions present in the
preparation of cellulose solutions in benzyl ionic liquid are able to disrupt the strong
pyridinium chloride in the presence of intra- and intermolecular hydrogen bonds
nitrogen bases, possibly derivatisation and between the cellulose chains. This
subsequent regeneration of the cellulose assumption is supported by the fact that
(e.g. as threads or films) by precipitation in the dissolving ability increases with the
water or alcohols. However, these results chloride ion concentration. [7]
were thought to be of little practical value A number of publications deal with the
and the invention found no application. derivatisation of cellulose in ionic liquids.
In 2002, the Cellulose acetate with a substitution
term ionic degree of 0.9 2.7 can be produced in a
liquid was homogeneous reaction with AMIM-Cl as
first solvent. [8] In ionic liquids, acylations
mentioned in Figure 2. BMIM-Cl. with various acid chlorides and

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Lenzinger Berichte, 86 (2006) 154-161

carbanilations are possible under mild peroxide solution, metal ions are removed
conditions without the need of a catalyst with the aid of an ion exchanger and the
and in short reaction times. [9] Cellulose water is finally removed by distillation.
ethers can be synthesised in ionic liquids According to the Bisfa-Definition, this
with slight excess of reagents under mild process is a Lyocell-process. [16] Fibres
conditions in a water free environment. obtained by this procedure are very similar
[10] to Lyocell fibres obtained by the NMMO-
Besides cellulose, other biopolymers can process, due to the comparable dissolution
be dissolved in ionic liquids, as it is known step, the similar solution structure, and the
from NMMO. Lignocellulosic material same regeneration conditions. The so
like straw or wood in the form of chips or called working capacity (tenacity*
sawdust can be dissolved in BMIM-Cl elongation) in dry conditions is the same.
under microwave irradiation. This opens The tendency to fibrillation is comparable,
an easy way to isolate individual wood too.
components, for instance by fractional Other patents concerning the production of
precipitation. [11] Wool (keratin) could be cellulose fibres from ionic liquids have
dissolved in BMIM-Cl with concentrations been applied by Chinese groups. [17, 18]
up to 11 % and regenerated by
precipitation into water or alcohols. By Experimental
adding a solution of cellulose in BMIM-Cl Ionic liquids
prior to precipitation, wool-cellulose Ionic liquids were synthesised according to
composites in form of fibres or membranes known procedures. [1a, 19, 20, 21]
were obtained. [12] Ionic liquids have also
proven to be good solvents for silk. For Synthesis of 1-Allyl-2-methylpyridinium
instance, the saturation concentration of chloride
silk fibroin in 1-ethyl-3- To 20.0 ml of 2-picoline (18.9 g, 0.20 mol,
methylimidazolium chloride (EMIM-Cl) at 1 eq.) was added an excess of allyl
100 C is about 23 %. [13] By spinning 10 chloride (20.0 ml, 18.6 g, 0.24 mol, 1.2
% solutions into methanol regenerated silk eq.). The reaction mixture was refluxed for
fibres were obtained. [14] 48 h. After 1 h, a dark brown, heavier
phase began to separate. TLC analysis
Ionic liquids as solvents in the spinning (Merck silica gel, ethyl acetate) showed
process traces of starting material. After refluxing
A method for the production of cellulosic for additional 24 h, excess allyl chloride
moulds like fibres or films from ionic was removed by means of an oil pump
liquids was described by the Thuringian leaving behind a brown solid. The crude
Institute of Textile and Plastics Research. product was washed with 50 ml of diethyl
[15] After dispersion in water, the moist ether and finally dried on a high vacuum
cellulose is mixed with aqueous BMIM-Cl line giving 17.4 g of 1-allyl-2-
solution under addition of stabilizers like methylpyridinium chloride (brown
sodium hydroxide and propyl gallate. powder, 51 % of theory). Analytical data:
Under shear strain, temperature, and 1
H NMR (CDCl3): 2.93 (3H, s), 5.10
vacuum the suspension is transformed into (1H, d, J 17.2 Hz), 5.35 (1H, d, J 10.6 Hz),
a homogeneous, nearly water free dope. 5.66 (2H, d, J 5.6 Hz), 6.00 (1H, m), 7.92
By passing through a spinneret and an air (1H, t, J 6.8 Hz), 8.00 (1H, d, J 7.9 Hz),
gap, the solution is shaped into fibres or 8.41 (1H, t, J 7.6 Hz), 9.70 ppm (1H, d, J
foils. The cellulose is regenerated by 5.9). 13C NMR (CDCl3): 20.5, 60.0,
precipitation in an aqueous spinning bath. 120.9, 126.2, 130.0, 130.1, 145.5, 146.9,
To regenerate the solvent, the spinning 155.0 ppm. IR (neat, ATR): 3009, 2921,
bath is treated with alkaline hydrogen 2438, 1622, 1573, 1503, 1478, 1455, 1421,

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Lenzinger Berichte, 86 (2006) 154-161

1296, 1158, 1141, 1053, 1004, 930, 829, dissolve cellulose as well.
794, 770, 710, 663 cm-1. Mp.: 91-94 C.
Table 1. Solubility of 3% cellulose in ILs
(chlorides).
Dissolution experiments
Ionic liquid
Chloride based ionic liquids have been 1-Butyl-3-methylimidazolium chloride (BMIM-Cl) +
tested in the face of their cellulose- 1-Allyl-3-methylimidazolium chloride (AMIM-Cl) +
1-Allyl-3-butylimidazolium chloride (ABIM-Cl) +
dissolving ability. For this, the preparation 1,3-Diallylimidazolium chloride (AAIM-Cl) +
of 3 % solutions of cellulose in the ionic 1-Allyl-2-methylpyridinium chloride (A2Pic-Cl) +
1-Butyl-2,3-dimethylimidazolium chloride +
liquid was attempted. Beech sulfite pulp 1-Allyl-3-propargylimidazolium chloride reacts
was hackled in a kitchen blender, mixed 1-Allyloxy-3-methylimidazolium chloride
1-Allyl-3-Hydroxyethylimidazolium chloride
with the ionic liquid, and stirred 1-Methyl-3-Hydroxyethylimidazolium chloride
magnetically in a teflon coated reaction
vessel at 100 C for 2 h. If no dissolution Degradation behaviour
took place under these conditions, stirring The degradation of the dissolved polymer
was continued for another 2 h at 110 C. is of great importance to determine the
Then, the solution was examined under a suitability of a solvent system. Rogers &
light microscope to reveal undissolved coworkers describe the dissolution of 25 %
fibres. To determine the degradation, 3 % cellulose in BMIM-Cl with the aid of
cellulose solutions were prepared and the microwave irradiation. By means of a
dissolved cellulose reconstituted by vertical kneader, 25 % solutions are
contacting with water. The molecular mass feasible, too. However, the cellulose is
distribution of the reconstituted cellulose subjected to strong degradation (Figure 7).
samples was determined by gel permeation These results point out the need of a
chromatography using DMA/LiCl as stabiliser to prevent cellulose degradation.
eluent. The method was described in detail With conventional dissolving pulps,
earlier. [22] cellulose concentrations in the spinning
dope of more than 15 % are not within
Spinning experiments reach due to the high viscosity of such
Spinning dopes with concentrations over solutions. Higher temperatures lead to
10 % were prepared in a vertical kneader. stronger degradation; therefore it has no
For this, the dry pulp was added to the advantage to the NMMO-process.
solvent under optional addition of propyl It was found, that the stability of the
gallate and/or sodium hydroxide as cellulose depends clearly on the used
stabilisers and transformed into a cation (Table 2). All of the tested solvents
homogenous solution under shear strain, based on chloride showed conspicuous
temperature, and vacuum. degradation of the cellulose at 100 C. The
degradation was exceptionally strong in
Results and discussion [23] AMIM-Cl and A2Pic-Cl, whereas
cellulose regenerated from ABIM-Cl and
Besides the well-known cellulose solvents AAIM-Cl showed relatively high molar
AMIM-Cl and BMIM-Cl, new solvents masses.
with imidazolium- and methylpyridinium-
Table 2. Molecular masses of cellulose after
cations were found (Table 1). dissolution in various ILs.
The assumption, that a N-O-bond in the
Solvent Mn (x 103) Mw (x 103)
cation would be favorable for cellulose
pulp: Euca-PHK (1) 68.8 200.2
dissolution (structural analogy to N- BMIM-Cl 37.9 100.8
methylmorpholine-N-oxide), proved to be AMIM-Cl 19 31.4
false. Cellulose was insoluble in the tested A2Pic-Cl 14.8 24
N-alkyloxyimidazolium salts. Ionic liquids AAIM-Cl 43.1 117.2
functionalised with hydroxyl groups didnt ABIM-Cl 48.2 150.5

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Lenzinger Berichte, 86 (2006) 154-161

Differential Weight Fraction


ABIM-Cl pronounced even at 80 C. Propyl gallate
AAIM-Cl
BMIM-Cl showed no significant influence on the
A2Pic-Cl degradation behaviour.
AMIM-Cl
1 Euca-PHK (1) Table 4. Molecular masses in AMIM-Cl at various
temperatures, with/without propyl gallate.
Not stabilised Propyl gallate
Mn Mw Mn Mw
( x 1000 ) ( x 1000 ) ( x 1000 ) ( x 1000 )
0
3,5 4,0 4,5 5,0 5,5 6,0 6,5 80 C 38.7 98.8 38.5 100
log Molar Mass 90 C 28.3 57.3 29.2 62.2
Figure 3. Molecular mass distribution of cellulose
100 C 19.4 32.9 19 31.7
after regeneration from ILs.
Euca-PHK (1)
The effect of the temperature on 1,6 AMIM-Cl 80C, no stab.

Differential Weight Fraction


degradation was examined on the well- 1,4 90C, no stab.
100C, no stab.
known solvents BMIM-Cl and AMIM-Cl 1,2 80C, stab.
and on the new solvent AAIM-Cl. At the 1,0 90C, stab.
100C, stab.
same time, the effect of propyl gallate, a 0,8
stabiliser with antioxidative action used in 0,6
the NMMO-process, was investigated. 0,4
0,2
BMIM-Cl: As expected, the extent of 0,0
degradation increased with the 3,5 4,0 4,5 5,0 5,5 6,0 6,5
temperature. Above 90 C, drastic log Molar Mass
degradation occurred. Propyl gallate had Figure 5. AMIM-Cl at various temperatures,
no stabilising effect under these with/without propyl gallate.
conditions. AAIM-Cl: This solvent showed
Table 3. Molecular masses in BMIM-Cl at various temperature dependent degradation, too.
temperatures, with/without propyl gallate. However, compared to the other two
Not stabilised propyl gallate solvents, the degradation occurred to a
Mn Mw Mn Mw much lesser extent. Propyl gallate had no
( x 1000 ) ( x 1000 ) ( x 1000 ) ( x 1000 ) stabilizing effect.
80 C 48.2 160.3 49.7 164.4 Euca-PHK (1)
Differential Weight Fraction

1,2 80C, no stab.


90 C 48.1 149.6 46.7 148.6 AAIM-Cl
90C, no stab.
100 C 37.9 100.8 39 98.2 1,0 100C, no stab.
80C, stab.
no stab. 80C 0,8 90C, stab.
Differential Weight Fraction

1,2 BMIM-Cl no stab. 90C 100C, stab.


no stab. 100C 0,6
1,0 stab. 80C
stab. 90C 0,4
0,8 stab. 100C
Euca-PHK (1) 0,2
0,6
0,0
3,5 4,0 4,5 5,0 5,5 6,0 6,5
0,4
log Molar Mass
0,2
Figure 6. AAIM-Cl at various temperatures,
0,0 with/without propyl gallate.
3,5 4,0 4,5 5,0 5,5 6,0 6,5
log Molar Mass
The experiments showed clearly, that the
Figure 4. BMIM-Cl at various temperatures,
with/without propyl gallate. substituents on the cation have an effect on
the stability of the dissolved cellulose.
AMIM-Cl: A distinct temperature effect Propyl gallate was useless under these
could be observed. The degradation was conditions.

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Lenzinger Berichte, 86 (2006) 154-161

Table 5. AAIM-Cl at various temperatures, Table 7. Temperature effect on molecular mass of


with/without propyl gallate. cellulose in AMIM-Cl dopes.
Not stabilised Propyl gallate Mn (x1000) Mw (x1000)
Mn Mw Mn Mw
Euca-PHK (2) 67 170
70 C 45.6 127.6
( x 1000 ) ( x 1000 ) ( x 1000 ) ( x 1000 ) 100 C 8.5 14.5
80 C 49.5 174.4 50.6 182.2
Euca-PHK
90 C 49.5 152.9 47.6 145.5 1.2
solution (100C)

Differential Weight Fraction


100 C 43.1 117.2 45.2 114.2 1.0 solution (70C)

0.8
Spinning experiments
0.6
BMIM-Cl: The addition of propyl gallate
0.4
in conjunction with sodium hydroxide has
a stabilising effect. [15] Fibres could be 0.2

spun from 11 % stabilised solutions. 0.0


3.5 4.0 4.5 5.0 5.5 6.0 6.5

Table 6. Stabiliser effect on the molecular masses log Molar Mass


of cellulose in BMIM-Cl. Figure 8. Molecular mass distribution of
Mn [103 Mw [103 reconstituted cellulose out of 15 % solution (red,
g/mol] g/mol] 100 C, stirring time 2 h) and 11 % solution (blue,
70 C, stirring time 5 h) in AMIM-Cl.
Euca-PHK (2) 67 170
stabilised 52.3 148.9
Fibre characteristics
not stabilised 10 27
The spinning conditions in our
1,2 experiments are similar to the spinning
Euca-PHK (2)
Differential Weight Fraction

1,0 stab. conditions in the NMMO-process. The


n. stab. resulting fibres show comparable
0,8
characteristics, like a round profile,
0,6 smooth surface, similar fibrillation
0,4
behaviour and the same working
capacity. The observed, somewhat higher
0,2
tenacities are compensated by lower
0,0 elongation values. Advantages of IL-
3,5 4,0 4,5 5,0 5,5 6,0 6,5
Log Molar Mass
Lyocell-fibres over NMMO-Lyocell-fibres
could not be observed. From our point of
Figure 7. Molecular mass distribution of view, there is no significant difference in
reconstituted cellulose out of stabilised 11 %
solution (red) and not stabilised 25 % solution the physical and chemical characteristics.
(green) in BMIM-Cl. 100 C, stirring time 3-4 h. Cellulose dissolution: Chloride containing
ionic liquids compared to NMMO
AMIM-Cl: 15 % solutions could be
obtained at 100 C within 2 h. However, A comparison with the NMMO-process
the cellulose was strongly degraded by this shows no improvement of the fibre
procedure to an extent which affected the characteristics, especially of the fibrillation
spinnability of the solution. By stirring for tendency. The similar processes lead to
5 h at a temperature of 70 C, 11 % similar fibre properties. ILs have a lower
solutions were obtained. Due to the lower melting point than NMMO, which
temperature, the degradation remained on simplifies handling of the solvents.
a reasonable scale and spinning was However, the required processing
possible. temperatures are the same in both cases.

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Lenzinger Berichte, 86 (2006) 154-161

Table 8. Comparison of fibre data for the solvents BMIM-Cl, AMIM-Cl, and NMMO

Tenac. Elong. Tenac. Elong. Working


Fibre Titre
(cond) (cond) (wet) (wet) capacity (cond)
dtex cN/tex % cN/tex % %cN/tex
BMIM-Cl* 0.9 51.2 8.5 45.3 11.6 435
BMIM-Cl* 2.1 45 7.5 32.8 8.1 338
AMIM-Cl* 2.2 41.6 12.2 33.4 17.6 508
TENCEL
0.9 38 14 31 18 532
(NMMO)**
TENCEL
1.3 37 13 30 15 481
(NMMO)**
* experimental fibre; **standard fibre

Stabilisers are required in both cases. The modifiability, and low melting points are
preparation of the spinning dopes is more countervailed by their numerous
expensive than in the NMMO-process, disadvantages: the need for stabiliser use,
because of the required nearly complete potential (aquatic) toxicity, corrosivity,
removal of water. An advantage is the and a higher energy input for dope
thermal stability of the system, no auto- preparation and solvent recovery due to
catalytically initiated exothermic run- the required complete removal of water.
away-events were observed. The In their textile quality, IL-fibres are
degradation of the cellulose is higher than virtually indistinguishable from
in NMMO. Little is known about the conventional Lyocell-fibres on NMMO-
reaction mechanisms, except that they basis.
differ from those in the NMMO-system. Up to now, an industrial application of the
As for the solution process, the recovery of tested IL-systems for the production of
the solvent from the aqueous spinning bath man-made cellulosic fibres is not useful.
is more energy-consuming because of the Firstly, none of these systems showed
need for complete water removal. For significant advantages in comparison to
industrial processes, the high corrosivity of already used technologies; secondly, the
chloride melts to steel may be of further recovery of the solvent is more expensive
concern. The potential toxicity of the ILs than in the NMMO process.
is also a disadvantage. For this reasons, we
dont consider the tested chloride-based Acknowledgement
ILs to be an alternative to the NMMO
system. Financial support was provided by the
Austrian government, the provinces of
Conclusions Lower Austria, Upper Austria and
Carinthia as well as by the Lenzing AG.
Chloride-based ionic liquids are suitable We also express our gratitude to the
solvents for cellulose dissolution and for Johannes Kepler University, Linz, the
fibre spinning. The resulting fibres belong University of Natural Resources and
to the class of Lyocell-fibres and show Applied Life Sciences, Vienna, and the
comparable or same characteristics as Lenzing AG for their in kind contributions.
fibres obtained from NMMO solutions.
The advantages of ionic liquids, like their
non-volatility, thermal stability, chemical

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Lenzinger Berichte, 86 (2006) 154-161

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