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Ionic liquids (ILs, salts with a melting imidazolium chloride and 1,3-diallyl-
point below 100 C) are discussed as imidazolium chloride the temperature
solvents for cellulose with a potential for effect on degradation was studied. Fibres
industrial applications. Several chloride could be obtained by spinning the IL
containing ILs have been tested for their solutions into water; fibre characteristics
cellulose dissolving properties. Partly, are presented. The experimental cellulose
strong cellulose degradation was spinning process with chloride containing
observed, but could be prevented in some ILs is compared to the well-known
cases by addition of stabilisers. Cellulose NMMO-based Lyocell process.
degradation was compared for five
chloride ILs. Keywords: cellulose, ionic liquids,
For three solvents, 1-butyl-3-methyl- degradation, fibres, Lyocell process
imidazolium chloride, 1-allyl-3-methyl-
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Introduction
Ionic liquids [1a,b]
Liquids consisting only of ions are called characteristics of ionic liquids are their
ionic liquids (ILs). In the broader sense, non-measurable vapor pressure, thermal
this term includes all kind of salt melts, stability, wide liquid range, electric
like sodium chloride at temperatures above conductivity and solvating properties for
its melting point of 800 C. Today, the diverse kinds of materials. Another
term ionic liquid refers particularly to important feature of ionic liquids is their
salts with a melting point below 100 C. designability: miscibility with water or
Salts with a melting point below 25 C are organic solvents can be tuned through
called room-temperature ionic liquids sidechain lengths on the cation and choice
(RTILs). of anion. Furthermore, their properties can
Usually, ionic liquids consist of a bulky, be varied by introduction of functional
asymmetric organic cation, like 1-alkyl-3- groups.
methylimidazolium, 1-alkylpyridinium, 1- Because of their specific properties, ionic
methyl-1-alkylpyrrolidinium or liquids have found to be useful in many
ammonium ions. A wide range of anions is fields, like as reaction media in organic
employed, from simple halides which synthesis or electrolytes for
inflect high melting points, to inorganic electrochemical applications. In addition,
anions such as tetrafluoroborate and their non-volatility results in low impact
hexafluorophosphate and to large organic on the environment and human health
anions like bis(trifluorosulfonyl)amide, advantaging them in comparison to
triflate or tosylate. The notable conventional organic solvents, and they
154
Lenzinger Berichte, 86 (2006) 154-161
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Lenzinger Berichte, 86 (2006) 154-161
carbanilations are possible under mild peroxide solution, metal ions are removed
conditions without the need of a catalyst with the aid of an ion exchanger and the
and in short reaction times. [9] Cellulose water is finally removed by distillation.
ethers can be synthesised in ionic liquids According to the Bisfa-Definition, this
with slight excess of reagents under mild process is a Lyocell-process. [16] Fibres
conditions in a water free environment. obtained by this procedure are very similar
[10] to Lyocell fibres obtained by the NMMO-
Besides cellulose, other biopolymers can process, due to the comparable dissolution
be dissolved in ionic liquids, as it is known step, the similar solution structure, and the
from NMMO. Lignocellulosic material same regeneration conditions. The so
like straw or wood in the form of chips or called working capacity (tenacity*
sawdust can be dissolved in BMIM-Cl elongation) in dry conditions is the same.
under microwave irradiation. This opens The tendency to fibrillation is comparable,
an easy way to isolate individual wood too.
components, for instance by fractional Other patents concerning the production of
precipitation. [11] Wool (keratin) could be cellulose fibres from ionic liquids have
dissolved in BMIM-Cl with concentrations been applied by Chinese groups. [17, 18]
up to 11 % and regenerated by
precipitation into water or alcohols. By Experimental
adding a solution of cellulose in BMIM-Cl Ionic liquids
prior to precipitation, wool-cellulose Ionic liquids were synthesised according to
composites in form of fibres or membranes known procedures. [1a, 19, 20, 21]
were obtained. [12] Ionic liquids have also
proven to be good solvents for silk. For Synthesis of 1-Allyl-2-methylpyridinium
instance, the saturation concentration of chloride
silk fibroin in 1-ethyl-3- To 20.0 ml of 2-picoline (18.9 g, 0.20 mol,
methylimidazolium chloride (EMIM-Cl) at 1 eq.) was added an excess of allyl
100 C is about 23 %. [13] By spinning 10 chloride (20.0 ml, 18.6 g, 0.24 mol, 1.2
% solutions into methanol regenerated silk eq.). The reaction mixture was refluxed for
fibres were obtained. [14] 48 h. After 1 h, a dark brown, heavier
phase began to separate. TLC analysis
Ionic liquids as solvents in the spinning (Merck silica gel, ethyl acetate) showed
process traces of starting material. After refluxing
A method for the production of cellulosic for additional 24 h, excess allyl chloride
moulds like fibres or films from ionic was removed by means of an oil pump
liquids was described by the Thuringian leaving behind a brown solid. The crude
Institute of Textile and Plastics Research. product was washed with 50 ml of diethyl
[15] After dispersion in water, the moist ether and finally dried on a high vacuum
cellulose is mixed with aqueous BMIM-Cl line giving 17.4 g of 1-allyl-2-
solution under addition of stabilizers like methylpyridinium chloride (brown
sodium hydroxide and propyl gallate. powder, 51 % of theory). Analytical data:
Under shear strain, temperature, and 1
H NMR (CDCl3): 2.93 (3H, s), 5.10
vacuum the suspension is transformed into (1H, d, J 17.2 Hz), 5.35 (1H, d, J 10.6 Hz),
a homogeneous, nearly water free dope. 5.66 (2H, d, J 5.6 Hz), 6.00 (1H, m), 7.92
By passing through a spinneret and an air (1H, t, J 6.8 Hz), 8.00 (1H, d, J 7.9 Hz),
gap, the solution is shaped into fibres or 8.41 (1H, t, J 7.6 Hz), 9.70 ppm (1H, d, J
foils. The cellulose is regenerated by 5.9). 13C NMR (CDCl3): 20.5, 60.0,
precipitation in an aqueous spinning bath. 120.9, 126.2, 130.0, 130.1, 145.5, 146.9,
To regenerate the solvent, the spinning 155.0 ppm. IR (neat, ATR): 3009, 2921,
bath is treated with alkaline hydrogen 2438, 1622, 1573, 1503, 1478, 1455, 1421,
156
Lenzinger Berichte, 86 (2006) 154-161
1296, 1158, 1141, 1053, 1004, 930, 829, dissolve cellulose as well.
794, 770, 710, 663 cm-1. Mp.: 91-94 C.
Table 1. Solubility of 3% cellulose in ILs
(chlorides).
Dissolution experiments
Ionic liquid
Chloride based ionic liquids have been 1-Butyl-3-methylimidazolium chloride (BMIM-Cl) +
tested in the face of their cellulose- 1-Allyl-3-methylimidazolium chloride (AMIM-Cl) +
1-Allyl-3-butylimidazolium chloride (ABIM-Cl) +
dissolving ability. For this, the preparation 1,3-Diallylimidazolium chloride (AAIM-Cl) +
of 3 % solutions of cellulose in the ionic 1-Allyl-2-methylpyridinium chloride (A2Pic-Cl) +
1-Butyl-2,3-dimethylimidazolium chloride +
liquid was attempted. Beech sulfite pulp 1-Allyl-3-propargylimidazolium chloride reacts
was hackled in a kitchen blender, mixed 1-Allyloxy-3-methylimidazolium chloride
1-Allyl-3-Hydroxyethylimidazolium chloride
with the ionic liquid, and stirred 1-Methyl-3-Hydroxyethylimidazolium chloride
magnetically in a teflon coated reaction
vessel at 100 C for 2 h. If no dissolution Degradation behaviour
took place under these conditions, stirring The degradation of the dissolved polymer
was continued for another 2 h at 110 C. is of great importance to determine the
Then, the solution was examined under a suitability of a solvent system. Rogers &
light microscope to reveal undissolved coworkers describe the dissolution of 25 %
fibres. To determine the degradation, 3 % cellulose in BMIM-Cl with the aid of
cellulose solutions were prepared and the microwave irradiation. By means of a
dissolved cellulose reconstituted by vertical kneader, 25 % solutions are
contacting with water. The molecular mass feasible, too. However, the cellulose is
distribution of the reconstituted cellulose subjected to strong degradation (Figure 7).
samples was determined by gel permeation These results point out the need of a
chromatography using DMA/LiCl as stabiliser to prevent cellulose degradation.
eluent. The method was described in detail With conventional dissolving pulps,
earlier. [22] cellulose concentrations in the spinning
dope of more than 15 % are not within
Spinning experiments reach due to the high viscosity of such
Spinning dopes with concentrations over solutions. Higher temperatures lead to
10 % were prepared in a vertical kneader. stronger degradation; therefore it has no
For this, the dry pulp was added to the advantage to the NMMO-process.
solvent under optional addition of propyl It was found, that the stability of the
gallate and/or sodium hydroxide as cellulose depends clearly on the used
stabilisers and transformed into a cation (Table 2). All of the tested solvents
homogenous solution under shear strain, based on chloride showed conspicuous
temperature, and vacuum. degradation of the cellulose at 100 C. The
degradation was exceptionally strong in
Results and discussion [23] AMIM-Cl and A2Pic-Cl, whereas
cellulose regenerated from ABIM-Cl and
Besides the well-known cellulose solvents AAIM-Cl showed relatively high molar
AMIM-Cl and BMIM-Cl, new solvents masses.
with imidazolium- and methylpyridinium-
Table 2. Molecular masses of cellulose after
cations were found (Table 1). dissolution in various ILs.
The assumption, that a N-O-bond in the
Solvent Mn (x 103) Mw (x 103)
cation would be favorable for cellulose
pulp: Euca-PHK (1) 68.8 200.2
dissolution (structural analogy to N- BMIM-Cl 37.9 100.8
methylmorpholine-N-oxide), proved to be AMIM-Cl 19 31.4
false. Cellulose was insoluble in the tested A2Pic-Cl 14.8 24
N-alkyloxyimidazolium salts. Ionic liquids AAIM-Cl 43.1 117.2
functionalised with hydroxyl groups didnt ABIM-Cl 48.2 150.5
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Lenzinger Berichte, 86 (2006) 154-161
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Lenzinger Berichte, 86 (2006) 154-161
0.8
Spinning experiments
0.6
BMIM-Cl: The addition of propyl gallate
0.4
in conjunction with sodium hydroxide has
a stabilising effect. [15] Fibres could be 0.2
159
Lenzinger Berichte, 86 (2006) 154-161
Table 8. Comparison of fibre data for the solvents BMIM-Cl, AMIM-Cl, and NMMO
Stabilisers are required in both cases. The modifiability, and low melting points are
preparation of the spinning dopes is more countervailed by their numerous
expensive than in the NMMO-process, disadvantages: the need for stabiliser use,
because of the required nearly complete potential (aquatic) toxicity, corrosivity,
removal of water. An advantage is the and a higher energy input for dope
thermal stability of the system, no auto- preparation and solvent recovery due to
catalytically initiated exothermic run- the required complete removal of water.
away-events were observed. The In their textile quality, IL-fibres are
degradation of the cellulose is higher than virtually indistinguishable from
in NMMO. Little is known about the conventional Lyocell-fibres on NMMO-
reaction mechanisms, except that they basis.
differ from those in the NMMO-system. Up to now, an industrial application of the
As for the solution process, the recovery of tested IL-systems for the production of
the solvent from the aqueous spinning bath man-made cellulosic fibres is not useful.
is more energy-consuming because of the Firstly, none of these systems showed
need for complete water removal. For significant advantages in comparison to
industrial processes, the high corrosivity of already used technologies; secondly, the
chloride melts to steel may be of further recovery of the solvent is more expensive
concern. The potential toxicity of the ILs than in the NMMO process.
is also a disadvantage. For this reasons, we
dont consider the tested chloride-based Acknowledgement
ILs to be an alternative to the NMMO
system. Financial support was provided by the
Austrian government, the provinces of
Conclusions Lower Austria, Upper Austria and
Carinthia as well as by the Lenzing AG.
Chloride-based ionic liquids are suitable We also express our gratitude to the
solvents for cellulose dissolution and for Johannes Kepler University, Linz, the
fibre spinning. The resulting fibres belong University of Natural Resources and
to the class of Lyocell-fibres and show Applied Life Sciences, Vienna, and the
comparable or same characteristics as Lenzing AG for their in kind contributions.
fibres obtained from NMMO solutions.
The advantages of ionic liquids, like their
non-volatility, thermal stability, chemical
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Lenzinger Berichte, 86 (2006) 154-161
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