Lifting Lug Load Capacity Vs Crack Length Calculation

1Lifting Lug Load Capacity Vs Crack length Calculation
Sample Calculation
Thickness of Lug (t) =
Width of Lug (W) =
Radius of Circular Section (R) =
Diameter of Hole ( Dh) =
Diameter of Pin ( Dp) =
Distance from centre of hole to Welding (h)=
Area of Cross Section =
Length of Crack ( a ) =
Distance from centre of hole to edge of crack = (Dh / 2 + a) =
Temperature (T) =
Fracture Toughness ( k1c) =
K1c =
Check For Geometry

We =R- Dh/2 = 65 - 60/ 2 =
We =R- Dh/2 = 65 - 60/ 2 =
We =R- Dh/2 = 65 - 60/ 2 =
By Yeild Theory
Yeild Strength of Plate = 250
Effective width of plate = 130 - 60- 2 x4.5 =
Tensile Load capacity = 0.9 x 250 x 61 x 15/1000 =
By Fracture Theory
K1c = Fd . . Sqrt(. a)
Fd = 0.5 x (3 - d) [ 1 + 1.243 x (1 - d)3 ]
Where, d= a / (Dh / 2 + a)
d= 4.5 / (60/ 2 + 4.5)
Fd = 0.5 x (3 -0.13) [ 1 + 1.243 x (1 -0.13)^3 ]

= 2.61
= Load (P) =
Area
K1c = Fd . . Sqrt( . a)
63 = 2.61 x 0.000513P x sqrt(3.1416 x 0.0045)
Load ( P) = 396 kN
Temp = 30 Degree Celcius
Length of Crack Temperature Fracture

( a ) (mm) (Dh / 2 + a) (T) oC Toughness ( k1c) d = a / (Dh / 2 + a)
1 31 30 66 0.032
1.5 31.5 30 66 0.048
2 32 30 66 0.063
2.5 32.5 30 66 0.077
3 33 30 66 0.091
3.5 33.5 30 66 0.104
4 34 30 66 0.118
5 35 30 66 0.143
5.8 35.8 30 66 0.162
7 37 30 66 0.189
8 38 30 66 0.211
9 39 30 66 0.231
10 40 30 66 0.25

1 31 15 63 0.032
1.5 31.5 15 63 0.048
2 32 15 63 0.063
2.5 32.5 15 63 0.077
3 33 15 63 0.091
3.5 33.5 15 63 0.104
4 34 15 63 0.118
4.5 34.5 15 63 0.13
6 36 15 63 0.167
7 37 15 63 0.189
8 38 15 63 0.211
9 39 15 63 0.231
10 40 15 63 0.25
Temp = Zero Degree Celcius

1 31 0 60 0.032
1.5 31.5 0 60 0.048
2 32 0 60 0.063
2.5 32.5 0 60 0.077
3 33 0 60 0.091
3.5 33.5 0 60 0.104
3.7 33.7 0 60 0.11
5 35 0 60 0.143
6 36 0 60 0.167
7 37 0 60 0.189
8 38 0 60 0.211
9 39 0 60 0.231
10 40 0 60 0.25
Temp = -15 Degree Celcius

1 31 -15 57 0.032
1.5 31.5 -15 57 0.048
2 32 -15 57 0.063
2.5 32.5 -15 57 0.077
3 33 -15 57 0.091
3.1 33.1 -15 57 0.094
4 34 -15 57 0.118
5 35 -15 57 0.143
6 36 -15 57 0.167
7 37 -15 57 0.189
8 38 -15 57 0.211
9 39 -15 57 0.231
10 40 -15 57 0.25

1 31 -30 54 0.032
1.5 31.5 -30 54 0.048
2 32 -30 54 0.063
2.5 32.5 -30 54 0.077
2.6 32.6 -30 54 0.08
3.5 33.5 -30 54 0.104
4 34 -30 54 0.118
5 35 -30 54 0.143
6 36 -30 54 0.167
7 37 -30 54 0.189
8 38 -30 54 0.211
9 39 -30 54 0.231
10 40 -30 54 0.25

1 31 -45 51 0.032
1.5 31.5 -45 51 0.048
2 32 -45 51 0.063
2.15 32.15 -45 51 0.067
3 33 -45 51 0.091
3.5 33.5 -45 51 0.104
4 34 -45 51 0.118
5 35 -45 51 0.143
6 36 -45 51 0.167
7 37 -45 51 0.189
8 38 -45 51 0.211
9 39 -45 51 0.231
10 40 -45 51 0.25
15 mm > Dh/4 ; Hence OK
130 mm
65 mm Crack Length
(a)
60 mm
57 mm
130 mm > 1.5xDh ; Hence OK
mm
100
15 x 130 = 1950 mm2
4.5 mm Both side of Hole
35 mm
15 C o
(60 + 0.2 T) Mpa. Sqrt(m) (60 for Steel WT Caterary 4)

For -140 < T < 150
63 oC

35 mm < 5t ; Hence OK
35 mm > 2t ; Hence OK
MPa
61 mm
61 x 15/1000 = 206 kN
= 0.13
-0.13)^3 ]
P / 1950 = 0.0005 P
16 x 0.0045)
Fracture Theory Yeild Theory
Load (P) (kN) Load (P)

- Fracture Stress in the Effective width (kN) -Yeild Yeild Stress
Fd Theory Net Section of Plate (mm) Theory (s)
3.157 727 792 68 230 250
3.059 613 677 67 226 250
2.97 546 613 66 223 250
2.89 502 572 65 219 250
2.812 471 545 64 216 250
2.743 447 526 63 213 250
2.67 430 514 62 209 250
2.546 403 498 60 203 250
2.457 388 492 58.4 197 250
2.337 371 491 56 189 250
2.246 361 496 54 182 250
2.167 353 503 52 176 250
2.096 346 513 50 169 250

3.157 694 756 68 230 250
3.059 585 647 67 226 250
2.97 522 585 66 223 250
2.89 479 546 65 219 250
2.812 450 521 64 216 250
2.743 427 502 63 213 250
2.67 410 490 62 209 250
2.61 396 481 61 206 250
2.434 368 469 58 196 250
2.337 354 469 56 189 250
2.246 345 473 54 182 250
2.167 337 480 52 176 250
2.096 331 490 50 169 250

3.157 661 720 68 230 250
3.059 557 616 67 226 250
2.97 497 558 66 223 250
2.89 457 520 65 219 250
2.812 428 496 64 216 250
2.743 407 478 63 213 250
2.711 400 474 62.6 211 250
2.546 367 453 60 203 250
2.434 350 447 58 196 250
2.337 337 446 56 189 250
2.246 328 451 54 182 250
2.167 321 457 52 176 250
2.096 315 466 50 169 250

3.157 628 684 68 230 250
3.059 529 585 67 226 250
2.97 472 530 66 223 250
2.89 434 494 65 219 250
2.812 407 471 64 216 250
2.796 403 468 63.8 215 250
2.67 371 444 62 209 250
2.546 348 430 60 203 250
2.434 333 425 58 196 250
2.337 321 424 56 189 250
2.246 312 428 54 182 250
2.167 305 434 52 176 250
2.096 299 443 50 169 250

3.157 595 648 68 230 250
3.059 501 554 67 226 250
2.97 447 502 66 223 250
2.89 411 468 65 219 250
2.873 405 463 64.8 219 250
2.743 366 430 63 213 250
2.67 352 420 62 209 250
2.546 330 407 60 203 250
2.434 315 402 58 196 250
2.337 304 402 56 189 250
2.246 296 406 54 182 250
2.167 289 412 52 176 250
2.096 283 420 50 169 250

3.157 562 612 68 230 250
3.059 473 523 67 226 250
2.97 422 474 66 223 250
2.947 410 463 65.7 222 250
2.812 364 421 64 216 250
2.743 346 406 63 213 250
2.67 332 397 62 209 250
2.546 312 385 60 203 250
2.434 298 380 58 196 250
2.337 287 379 56 189 250
2.246 279 383 54 182 250
2.167 273 389 52 176 250
2.096 268 396 50 169 250
LOAD (P)
Crack Length
(a)
mm
100
mm
100
60 mm Dia.
hole
200 mm
Crack Lenth (a) Vs Tensile Load (P)

Crack Length (a) VS Lug Capacity
Net Section will Yeild before Fracture 800
Load (kN)
Net Section will Yeild before Fracture
700
500
300
100
0 2 4 a (mm)
6 8
Crack Length (a) VS Lug Capaci

800
Load (kN)
700
500
300
0 2 4 6
a (mm) 8
Crack Length (a) VS Lug Capac
700
Load (kN)
600
500
200
0 2 4 6
a (mm) 8
Crack Length (a) VS Lug Capacit

700
Load (kN)

500
200
0 2 4 6
a (mm) 8

700
(kN)
600
700
Load (kN)
500
200
0 2 4 6
a (mm) 8

600
Load (kN)

0 2 4 6
a (mm) 8
rack Length (a) VS Lug Capacity (kN) for 30 oC
Load (P) (kN) -

Fracture Theory
Load (P) (kN) -Yeild
Theory
2 4 a (mm)
6 8 10 12
Crack Length (a) VS Lug Capacity (kN) for 15 oC
C
Load (P) (kN) - 800
Load (kN)
Fracture Theory
700
Theory 600
500
400
300
2 4 6
a (mm) 8 10 12 200
100
0
0 2
0
0 2
Load (P) (kN) -

Fracture Theory
Theory
2 4 6
a (mm) 8 10 12
Crack Length (a) VS Lug Capacity (kN) for -15 oC
Load (P) (kN) -

Fracture Theory
Theory
2 4 6
a (mm) 8 10 12

Load (P) (kN) -

Fracture Theory
Theory
2 4 6
a (mm) 8 10 12
Load (P) (kN) -

Fracture Theory
Theory
2 4 6
a (mm) 8 10 12
Crack Length (a) VS Lug Capacity (kN)
800
Load (kN)
700 Temp = 30
Degree Celcius
600
Temp = 15
500 Degree Celcius
400 Temp = Zero

Degree Celcius
300 Temp = -15
200 Degree Celcius
Temp = -45
100
Degree Celcius
0 Load (P) (kN)
0 2 4 6 8 10 12 -Yeild Theory
a (mm)
Degree Celcius
0 Load (P) (kN)
0 2 4 6 8 10 12 -Yeild Theory
a (mm)
s
s
s
1Lifting Lug Load Capacity Vs Crack length Calculation
Sample Calculation
Thickness of Lug (t) =
Width of Lug (W) =
Radius of Circular Section (R) =
Diameter of Hole ( Dh) =
Diameter of Pin ( Dp) =
Distance from centre of hole to Welding (h)=
Area of Cross Section =
Length of Crack ( a ) =
Distance from centre of hole to edge of crack = (Dh / 2 + a) =
Temperature (T) =
Fracture Toughness ( k1c) =
K1c =
Check For Geometry

We =R- Dh/2 = 100 - 60/ 2 =
We =R- Dh/2 = 100 - 60/ 2 =
We =R- Dh/2 = 100 - 60/ 2 =
By Yeild Theory
Yeild Strength of Plate = 345
Effective width of plate = 200 - 60- 2 x4.5 =
Tensile Load capacity = 0.9 x 345 x 131 x 20/1000 =
By Fracture Theory
K1c = Fd . . Sqrt(. a)
Fd = 0.5 x (3 - d) [ 1 + 1.243 x (1 - d)3 ]
Where, d= a / (Dh / 2 + a)
d= 4.5 / (60/ 2 + 4.5)
Fd = 0.5 x (3 -0.13) [ 1 + 1.243 x (1 -0.13)^3 ]

= 2.61
= Load (P) =
Area
K1c = Fd . . Sqrt( . a)
43 = 2.61 x 0.00025P x sqrt(3.1416 x 0.0045)
Load ( P) = 554 kN

1 31 30 46 0.032
1.5 31.5 30 46 0.048
2 32 30 46 0.063
2.5 32.5 30 46 0.077
3 33 30 46 0.091
3.5 33.5 30 46 0.104
4 34 30 46 0.118
5 35 30 46 0.143
5.8 35.8 30 46 0.162
7 37 30 46 0.189
8 38 30 46 0.211
9 39 30 46 0.231
10 40 30 46 0.25

1 31 15 43 0.032
1.5 31.5 15 43 0.048
2 32 15 43 0.063
2.5 32.5 15 43 0.077
3 33 15 43 0.091
3.5 33.5 15 43 0.104
4 34 15 43 0.118
4.5 34.5 15 43 0.13
6 36 15 43 0.167
7 37 15 43 0.189
8 38 15 43 0.211
9 39 15 43 0.231
10 40 15 43 0.25
Temp = Zero Degree Celcius

1 31 0 40 0.032
1.5 31.5 0 40 0.048
2 32 0 40 0.063
2.5 32.5 0 40 0.077
3 33 0 40 0.091
3.5 33.5 0 40 0.104
3.7 33.7 0 40 0.11
5 35 0 40 0.143
6 36 0 40 0.167
7 37 0 40 0.189
8 38 0 40 0.211
9 39 0 40 0.231
10 40 0 40 0.25

1 31 -15 37 0.032
1.5 31.5 -15 37 0.048
2 32 -15 37 0.063
2.5 32.5 -15 37 0.077
3 33 -15 37 0.091
3.1 33.1 -15 37 0.094
4 34 -15 37 0.118
5 35 -15 37 0.143
6 36 -15 37 0.167
7 37 -15 37 0.189
8 38 -15 37 0.211
9 39 -15 37 0.231
10 40 -15 37 0.25

1 31 -30 34 0.032
1.5 31.5 -30 34 0.048
2 32 -30 34 0.063
2.5 32.5 -30 34 0.077
2.6 32.6 -30 34 0.08
3.5 33.5 -30 34 0.104
4 34 -30 34 0.118
5 35 -30 34 0.143
6 36 -30 34 0.167
7 37 -30 34 0.189
8 38 -30 34 0.211
9 39 -30 34 0.231
10 40 -30 34 0.25

1 31 -45 31 0.032
1.5 31.5 -45 31 0.048
2 32 -45 31 0.063
2.15 32.15 -45 31 0.067
3 33 -45 31 0.091
3.5 33.5 -45 31 0.104
4 34 -45 31 0.118
5 35 -45 31 0.143
6 36 -45 31 0.167
7 37 -45 31 0.189
8 38 -45 31 0.211
9 39 -45 31 0.231
10 40 -45 31 0.25
200 mm
100 mm Crack Length
(a)
60 mm
57 mm
100 mm > 1.5xDh ; Hence OK
mm
100
20 x 200 = 4000 mm2
4.5 mm Both side of Hole
35 mm
15 C o
(40 + 0.2 T) Mpa. Sqrt(m) (40 for Steel W 350)

For -140 < T < 150
43 oC

70 mm < 5t ; Hence OK
70 mm > 2t ; Hence OK
MPa
131 mm
131 x 20/1000 = 814 kN
= 0.13
-0.13)^3 ]
P / 4000 = 0.0003 P
6 x 0.0045)

3.157 1040 419 138 857 345
3.059 876 355 137 851 345
2.97 782 319 136 845 345
2.89 718 296 135 838 345
2.812 674 279 134 832 345
2.743 640 267 133 826 345
2.67 615 259 132 820 345
2.546 577 246 130 807 345
2.457 555 240 128.4 797 345
2.337 531 234 126 782 345
2.246 517 232 124 770 345
2.167 505 230 122 758 345
2.096 495 229 120 745 345

3.157 972 391 138 857 345
3.059 819 332 137 851 345
2.97 731 298 136 845 345
2.89 672 276 135 838 345
2.812 630 261 134 832 345
2.743 598 250 133 826 345
2.67 575 242 132 820 345
2.61 554 235 131 814 345
2.434 515 223 128 795 345
2.337 496 219 126 782 345
2.246 483 216 124 770 345
2.167 472 215 122 758 345
2.096 463 214 120 745 345

3.157 904 364 138 857 345
3.059 762 309 137 851 345
2.97 680 278 136 845 345
2.89 625 257 135 838 345
2.812 586 243 134 832 345
2.743 556 232 133 826 345
2.711 547 229 132.6 823 345
2.546 501 214 130 807 345
2.434 479 208 128 795 345
2.337 462 204 126 782 345
2.246 449 201 124 770 345
2.167 439 200 122 758 345
2.096 431 199 120 745 345

3.157 836 337 138 857 345
3.059 705 286 137 851 345
2.97 629 257 136 845 345
2.89 578 238 135 838 345
2.812 542 225 134 832 345
2.796 536 223 133.8 831 345
2.67 494 208 132 820 345
2.546 464 198 130 807 345
2.434 443 192 128 795 345
2.337 427 188 126 782 345
2.246 416 186 124 770 345
2.167 406 185 122 758 345
2.096 398 184 120 745 345

3.157 769 309 138 857 345
3.059 648 263 137 851 345
2.97 578 236 136 845 345
2.89 531 219 135 838 345
2.873 524 216 134.8 837 345
2.743 473 198 133 826 345
2.67 454 191 132 820 345
2.546 426 182 130 807 345
2.434 407 177 128 795 345
2.337 392 173 126 782 345
2.246 382 171 124 770 345
2.167 373 170 122 758 345
2.096 366 169 120 745 345

3.157 701 282 138 857 345
3.059 591 239 137 851 345
2.97 527 215 136 845 345
2.947 512 210 135.7 843 345
2.812 454 188 134 832 345
2.743 431 180 133 826 345
2.67 414 174 132 820 345
2.546 389 166 130 807 345
2.434 371 161 128 795 345
2.337 358 158 126 782 345
2.246 348 156 124 770 345
2.167 340 155 122 758 345
2.096 334 155 120 745 345
LOAD (P)
Crack Length
(a)
mm
100
mm
100
60 mm Dia.
hole
200 mm
Crack Lenth (a) Vs Tensile Load (P)

Load (kN)
Net Section will Fracture 1000
Net Section will Fracture
0 2 4 a (mm)
6 8

1200
Load (kN)

0 2 4 6
a (mm) 8
Crack Length (a) VS Lug Capac
1000
Load (kN)
800
700
200
100
0 2 4 6
a (mm) 8

900
Load (kN)
800
700
400
100
0 2 4 6
a (mm) 8

900
(kN)
800
900
Load (kN)
800
700
400
100
0 2 4 6
a (mm) 8

900
Load (kN)
800
500
400
100
0 2 4 6
a (mm) 8
rack Length (a) VS Lug Capacity (kN) for 30 oC
Load (P) (kN) -

Fracture Theory
Theory
2 4 a (mm)
6 8 10 12
C
Load (P) (kN) - 1200
Load (kN)
Fracture Theory
Load (P) (kN) -Yeild 1000
Theory
800
600
400
0 2 4 6
a (mm) 8 10 12
200
0
0 2
0
0 2
Load (P) (kN) -

Fracture Theory
Theory
0 2 4 6
a (mm) 8 10 12
rack Length (a) VS Lug Capacity (kN) for -15 oC
Load (P) (kN) -

Fracture Theory
Theory
2 4 6
a (mm) 8 10 12

Load (P) (kN) -

Fracture Theory
Theory
2 4 6
a (mm) 8 10 12
Load (P) (kN) -

Fracture Theory
Theory
2 4 6
a (mm) 8 10 12
Crack Length (a) VS Lug Capacity (kN)
1200
Load (kN)
Temp = 30
1000 Degree Celcius
Temp = 15
800 Degree Celcius
Temp = Zero
600
Degree Celcius
400 Temp = -15

Degree Celcius
200 Temp = -45
Degree Celcius
0 Load (P) (kN)
0 2 4 6 8 10 12 -Yeild Theory
a (mm)
Degree Celcius
0 Load (P) (kN)
0 2 4 6 8 10 12 -Yeild Theory
a (mm)
s
s
s

Lifting Lug Load Capacity Vs Crack Length Calculation

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Lifting Lug Load Capacity Vs Crack Length Calculation

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1Lifting Lug Load Capacity Vs Crack length Calculation

Check For Geometry

Fd = 0.5 x (3 -0.13) [ 1 + 1.243 x (1 -0.13)^3 ]

Temp = 30 Degree Celcius

Length of Crack Temperature Fracture

Temp = 15 Degree Celcius

Length of Crack Temperature Fracture

Length of Crack Temperature Fracture

Temp = -15 Degree Celcius

Length of Crack Temperature Fracture

Temp = -30 Degree Celcius

Temp = -45 Degree Celcius

Length of Crack Temperature Fracture

(60 + 0.2 T) Mpa. Sqrt(m) (60 for Steel WT Caterary 4)

35 mm > Dh/2 ; Hence OK

Load (P) (kN) Load (P)

Fracture Theory Yeild Theory

Load (P) (kN) Load (P)

Load (P) (kN) Load (P)

Fracture Theory Yeild Theory

Load (P) (kN) Load (P)

Fracture Theory Yeild Theory

Fracture Theory Yeild Theory

Load (P) (kN) Load (P)

Crack Lenth (a) Vs Tensile Load (P)

Crack Length (a) VS Lug Capaci

Crack Length (a) VS Lug Capacit

Net Section will Yeild before Fracture 600

Crack Length (a) VS Lug Capacit

Crack Length (a) VS Lug Capacit

Net Section will Yeild before Fracture 500

Load (P) (kN) -

Crack Length (a) VS Lug Capacity (kN) for 15 oC

Crack Length (a) VS Lug Capacity (kN) for 0 oC

Load (P) (kN) -

Crack Length (a) VS Lug Capacity (kN) for -15 oC

Load (P) (kN) -

Crack Length (a) VS Lug Capacity (kN) for -30 oC

Load (P) (kN) -

Crack Length (a) VS Lug Capacity (kN) for -45 oC

Load (P) (kN) -

400 Temp = Zero

Check For Geometry

Fd = 0.5 x (3 -0.13) [ 1 + 1.243 x (1 -0.13)^3 ]

Temp = 30 Degree Celcius

Length of Crack Temperature Fracture

Temp = 15 Degree Celcius

Length of Crack Temperature Fracture

Length of Crack Temperature Fracture

Temp = -15 Degree Celcius

Length of Crack Temperature Fracture

Temp = -30 Degree Celcius

Temp = -45 Degree Celcius

Length of Crack Temperature Fracture

(40 + 0.2 T) Mpa. Sqrt(m) (40 for Steel W 350)

70 mm > Dh/2 ; Hence OK

Load (P) (kN) Load (P)

Fracture Theory Yeild Theory

Load (P) (kN) Load (P)

Load (P) (kN) Load (P)

Fracture Theory Yeild Theory

Load (P) (kN) Load (P)

Fracture Theory Yeild Theory