Scaffolding Bin Structural Integrity Report

Document Identification Number
SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

Revision: 00 Status: IFR
Document Type: CAL System/Subsystem: 86 Discipline: STR Rev. Date: 23-02-2016
Contractor document number Page 1 of 20
SCAFFOLDING BIN
STRUCTURAL INTEGRITY REPORT
Rev. Status Date Revision memo Issued by Checked by Approved by
00 IFR 23-Feb-2016 Issued for Review B. Layade Afolabi A. Walker


REVISION SHEET
Details of revisions made to this document after approval shall be recorded on this sheet.
Rev Section Description Page


TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................................... 5
1.1 GENERAL ..................................................................................................................................... 5
1.2 SCOPE .......................................................................................................................................... 6
1.3 REFERENCE DOCUMENTS ........................................................................................................ 7
1.4 LOAD SUMMARY ......................................................................................................................... 8
1.5 RESULT SUMMARY ..................................................................................................................... 8
1.5.1 MAXIMUM MEMBER UNITY RATIO ............................................................................................ 8
1.5.2 MAXIMUM DEFLECTIONS ........................................................................................................... 9
1.6 LOAD CASES................................................................................................................................ 9
1.6.1 BASIC LOAD CASES .................................................................................................................... 9
1.6.2 LOAD COMBINATIONS .............................................................................................................. 10
1.7 SOFTWARE ................................................................................................................................ 10
2. SACS MODEL PLOTS................................................................................................................ 11
2.1 4-POINT LIFT MODEL PLOTS ................................................................................................... 11
3. SACS RESULTS PLOTS ............................................................................................................ 14
3.1 SCAFFOLD BIN 4-POINT LIFT RESULT PLOTS ...................................................................... 14
3.2 SCAFFOLD BIN SIDE LOAD RESULT PLOTS .......................................................................... 15
3.3 FORK POCKET LIFT RESULT PLOTS ...................................................................................... 16
4. SACS OUTPUT LISTING ........................................................................................................... 17
4.1 4-PONIT LIFT .............................................................................................................................. 17
4.2 SIDE LOAD ................................................................................................................................. 18
4.3 FORK POCKET LIFT .................................................................................................................. 19
APPENDIX

FIGURES
Figure 1-1: Scaffolding Bin 4-Point Lift SACS Model ..................................................................................... 5
Figure 1-2: Scaffolding Bin Side Loading SACS Model ................................................................................. 6
Figure 1-3: Scaffolding Bin Fork Lift SACS Model ......................................................................................... 6
Figure 2-1: Scaffold Bin SACS Joint Name .................................................................................................. 11
Figure 2-2: Scaffold Bin SACS Member Group Plot .................................................................................... 11
Figure 2-3: Scaffold Bin SACS Member Length........................................................................................... 12
Figure 2-4: Scaffold Bin SACS Member Effective Length ............................................................................ 12
Figure 2-5: Scaffold Bin SACS Member Yield Stress .................................................................................. 13
Figure 2-6: Scaffold Bin SACS Member Section.......................................................................................... 13
Figure 3-1: Scaffold Bin 4-Point Lift SACS Member UC .............................................................................. 14
Figure 3-2: Scaffold Bin 4-Point Lift SACS Joint Deflections ....................................................................... 14
Figure 3-3: Scaffold Bin Side Load SACS Member UC ............................................................................... 15
Figure 3-4: Scaffold Bin Side Load SACS Joint Deflection .......................................................................... 15
Figure 3-5: Fork Lift SACS Member UC ....................................................................................................... 16
Figure 3-6: Fork Lift SACS Joint Deflection ................................................................................................. 16
TABLES
Table 1-1: Maximum Member Unity Ratio. ..................................................................................................... 8
Table 1-2: Maximum Deflections. ................................................................................................................... 9
Table 1-3: Basic Load Cases ......................................................................................................................... 9
Table 1-4: Combined Load Cases................................................................................................................ 10
Appendix

1. INTRODUCTION
1.1 GENERAL
This report presents the structural integrity check of the Scaffolding Bin for 4-point lift; fork pocket
lift, Impact (Vertical & horizontal) and Side Loading condition. With the exception of the impact
load check, which has been carried out with DNV spreadsheet offcon 1.001 (See Appendix) all
other analysis has been carried out in SACS software. The 4-point lift and the four pocket lift
conditions have carried out excluding door. All design has been checked in accordance with
DNV Standard for Certification for offshore containers-DNV 2.7.1, EN12079-1:2006 and EN
1993-1:2005-1.
The Scaffolding Bin is a 6.54m x 2.24m x 1.45m depth container with a Tare Mass of 4.42MT
and Payload of 6MT. Figure 1-1, Figure 1-2 & Figure 1-3 below shows the SACS model of the
various conditions respectively.
Figure 1-1: Scaffolding Bin 4-Point Lift SACS Model


Figure 1-2: Scaffolding Bin Side Loading SACS Model
Figure 1-3: Scaffolding Bin Fork Lift SACS Model
1.2 SCOPE
To check the structural integrity of the Scaffolding Bin for Lifting, Impact, Side Load and Fork
Pocket lift conditions.

1.3 REFERENCE DOCUMENTS

[1] Design of Steel Structures-Part 1-1: General Rules and rules for building: EN 1993-1:2005-1
[2] Standard for Certification of Offshore service containers: DNV 2.7.1. Offshore Containers
June 2013.
[3] Offshore Containers and associated lifting sets- Part 1: Offshore containers-Design,
manufacture and marking (EN 12079-1-1:2006)

1.4 LOAD SUMMARY

See Appendix for Details.
1.5 RESULT SUMMARY

All results indicate that the Scaffolding Bin is satisfactory under all Four (4) conditions being
assessed. Members and joints have been code checked to EN 1993-1:2005-1 (Ref [2) and DNV
2.7.1. All members have stress unity check less than unity and joint deflections are within the
allowable. Detailed results are presented in section 4 and in the appendix.
1.5.1 MAXIMUM MEMBER UNITY RATIO
S/NO DESCRIPTION MAXIMUM UC

1 4-Point Lift Condition (With Door) 0.86
2 Side Load 0.45
3. Fork Pocket Lift Condition 0.28
Table 1-1: Maximum Member Unity Ratio.


1.5.2 MAXIMUM DEFLECTIONS
DEFLECTION
S/NO DESCRIPTION JOINT REMARK
(mm)
1 4-Point Lift Condition 0012 20.60 OK
2 Side Load 37 1.42 OK
3. Fork Pocket Lift Condition 21 3.85 OK
Table 1-2: Maximum Deflections.
1.6 LOAD CASES
1.6.1 BASIC LOAD CASES
Load Case Description
100 Tare Mass

200 4-Point Lift Applied Internal Load
300 +Y dir Side Load
400 -Y dir Side Load
500 +X dir Side Load
600 -X dir Side Load
700 Fork Lift Applied Internal Load
Table 1-3: Basic Load Cases


1.6.2 LOAD COMBINATIONS
Basic
Load Case Load Factor
Case
100 1
2000
200 1
100 1
3000
300 1
100 1
4000
400 1
100 1
5000
500 1
100 1
6000
600 1
100 1.6
7000
700 1
Table 1-4: Combined Load Cases.

NOTE: Please note that DNV load factor for various conditions
have been pre-applied prior to application in SACS.
1.7 SOFTWARE
SACS 5.4 software has been used for this analysis.

2. SACS MODEL PLOTS
2.1 4-POINT LIFT MODEL PLOTS
Figure 2-1: Scaffold Bin SACS Joint Name
Figure 2-2: Scaffold Bin SACS Member Group Plot


Figure 2-3: Scaffold Bin SACS Member Length
Figure 2-4: Scaffold Bin SACS Member Effective Length


Figure 2-5: Scaffold Bin SACS Member Yield Stress
Figure 2-6: Scaffold Bin SACS Member Section


3. SACS RESULTS PLOTS
3.1 SCAFFOLD BIN 4-POINT LIFT RESULT PLOTS
Figure 3-1: Scaffold Bin 4-Point Lift SACS Member UC
Figure 3-2: Scaffold Bin 4-Point Lift SACS Joint Deflections


3.2 SCAFFOLD BIN SIDE LOAD RESULT PLOTS
Figure 3-3: Scaffold Bin Side Load SACS Member UC
Figure 3-4: Scaffold Bin Side Load SACS Joint Deflection


3.3 FORK POCKET LIFT RESULT PLOTS
Figure 3-5: Fork Lift SACS Member UC
Figure 3-6: Fork Lift SACS Joint Deflection


4. SACS OUTPUT LISTING
4.1 4-PONIT LIFT

************* SEASTATE LOAD CASE CENTER REPORT *************
RELATIVE TO STRUCTURAL ORIGIN
LOAD LOAD ********* X - DIRECTION ********* ********* Y - DIRECTION ********* ********* Z - DIRECTION *********
CASE LABEL FORCE X Y Z FORCE X Y Z FORCE X Y Z
(KN) (M) (M) (M) (KN) (M) (M) (M) (KN) (M) (M) (M)
1 100 0.00 0.00 -43.36 3.27 -1.33 0.41
2 200 0.00 0.00 -212.19 3.27 -1.24 0.13
3 1000 0.00 0.00 -255.55 3.27 -1.26 0.18
SACS-IV SYSTEM FIXED JOINTS REACTION FORCES AND MOMENTS
*** MOMENTS SUMMED ABOUT ORIGIN ***
********************* KN ******************** ******************** KN-M *******************
JOINT LOAD FORCE(X) FORCE(Y) FORCE(Z) MOMENT(X) MOMENT(Y) MOMENT(Z)
NUMBER CASE
46 1000 0.000 0.260 255.550 -0.238 0.000 0.000
***************** MAXIMUM JOINT DEFLECTION REPORT *****************
LOAD *** X-DIRECTION *** *** Y-DIRECTION *** *** Z-DIRECTION ***
CASE JOINT DEFLECTION JOINT DEFLECTION JOINT DEFLECTION
CM CM CM
1000 0002 0.8097 0019 0.7422 0012 -2.0598
* * * M E M B E R G R O U P S U M M A R Y * * *
API RP2A 19TH/AISC 9TH
MAX. DIST EFFECTIVE CM
GRUP CRITICAL LOAD UNITY FROM * APPLIED STRESSES * *** ALLOWABLE STRESSES *** CRIT LENGTHS * VALUES *
ID MEMBER COND CHECK END AXIAL BEND-Y BEND-Z AXIAL EULER BEND-Y BEND-Z COND KLY KLZ Y Z
M N/MM2 N/MM2 N/MM2 N/MM2 N/MM2 N/MM2 N/MM2 M M
G02 0006-0008 1000 0.21 0.0 -16.52 -31.19 4.91 149.78 280.66 252.15 252.15 C>.15A 1.5 1.5 1.00 1.00
G03 2- 11 1000 0.59 0.0 -7.95 45.07 84.85 91.87 111.38 244.19 244.19 C>.15A 6.5 1.0 1.00 1.00
G04 0030-0025 1000 0.13 0.0 3.40 -2.47 35.40 206.591848.10 233.92 330.54 C>.15B 1.1 1.1 1.00 1.00
G05 0010-0009 1000 0.51 0.0 0.61 14.06 42.48 206.59******* 242.87 242.87 C<.15 0.2 0.2 1.00 1.00
G06 0022-0012 1000 0.86 0.7 -47.35 72.96 1.27 113.62 150.96 213.77 242.75 C>.15A 6.5 0.7 1.00 1.00
G07 0003-0009 1000 0.31 1.2 4.73 62.92 39.41 207.002012.78 258.75 258.75 TN+BN 1.2 1.2 0.85 0.85
G08 0028- 17 1000 0.56 1.2 11.90 25.57-109.45 206.59 401.37 252.15 252.15 C>.15B 1.2 1.2 1.00 1.00

4.2 SIDE LOAD

1 100 0.00 0.00 -43.36 3.27 -1.39 0.43
2 300 0.00 35.32 3.27 -0.12 0.75 0.00
3 400 0.00 -35.32 3.32 -2.36 0.80 0.00
4 500 35.32 6.54 -1.24 0.76 0.00 0.00
5 600 -35.32 0.00 -1.24 0.75 0.00 0.00
6 3000 0.00 35.32 3.27 -0.12 0.75 -43.36 3.27 -1.39 0.43
7 4000 0.00 -34.56 3.32 -2.36 0.80 -43.36 3.27 -1.39 0.43
8 5000 35.32 6.54 -1.24 0.76 0.00 -43.36 3.27 -1.39 0.43
9 6000 -35.32 0.00 -1.24 0.75 0.00 -43.36 3.27 -1.39 0.43
SACS-IV SYSTEM FIXED JOINTS REACTION FORCES AND MOMENTS
********************* KN ******************** ******************** KN-M *******************
NUMBER CASE
1 3000 13.148 -8.881 16.547 0.000 0.000 0.000
4000 4.325 9.434 2.497 0.000 0.000 0.000
5000 2.715 -1.550 8.002 0.000 0.000 0.000
6000 15.325 -1.153 11.139 0.000 0.000 0.000
4 3000 -13.146 -8.881 16.546 0.000 0.000 0.000
4000 -4.224 9.828 2.295 0.000 0.000 0.000
5000 -15.322 -1.152 11.138 0.000 0.000 0.000
6000 -2.715 -1.550 8.001 0.000 0.000 0.000
19 3000 17.290 -8.778 5.544 0.000 0.000 0.000
4000 26.390 7.526 19.594 0.000 0.000 0.000
5000 5.879 -0.180 9.310 0.000 0.000 0.000
6000 28.604 2.882 15.732 0.000 0.000 0.000
22 3000 -17.292 -8.776 5.548 0.000 0.000 0.000
4000 -26.492 7.772 19.799 0.000 0.000 0.000
5000 -28.588 2.882 15.735 0.000 0.000 0.000
6000 -5.897 -0.179 9.314 0.000 0.000 0.000


***************** MAXIMUM JOINT DEFLECTION REPORT *****************
CM CM CM
3000 0026 -0.0317 0000 0.3276 37 -0.1419
4000 0026 -0.0220 0040 -2.8350 0000 -0.0887
5000 3 0.0660 2011 0.0309 0025 -0.1129
6000 2 -0.0660 2009 0.0309 0018 -0.1129
M N/MM2 N/MM2 N/MM2 N/MM2 N/MM2 N/MM2 N/MM2
G02 0009-0007 4000 0.04 0.0 9.66 -3.90 -0.39 206.59 303.79 252.15 252.15 C>.15B 1.4 1.4 1.00 1.00
G03 2- 11 3000 0.13 0.0 -0.57 13.00 -18.74 91.87 111.38 244.19 244.19 C>.15A 6.5 0.9 1.00 1.00
G04 0038-0020 4000 0.01 0.0 -0.09 -0.25 -2.95 186.741848.10 233.92 311.27 C>.15A 1.1 1.1 1.00 1.00
G05 5- 12 6000 0.17 0.0 -0.61 24.91 -4.05 94.20 142.53 174.58 174.58 C>.15A 6.5 0.9 1.00 1.00
G06 0008-0033 6000 0.05 0.0 -1.60 -7.24 -2.57 113.62 150.96 213.77 242.75 C>.15A 6.5 0.9 1.00 1.00
G07 0042-0009 4000 0.06 0.1 0.14 -14.46 -5.75 207.00******* 258.75 258.75 TN+BN 0.1 0.1 0.85 0.85
G08 2008-2009 4000 0.45 1.1 -3.05 3.66 107.33 172.44 499.56 252.15 252.15 C>.15A 1.1 1.1 1.00 1.00
4.3 FORK POCKET LIFT

1 100 0.00 0.00 -43.36 3.27 -1.33 0.41
2 700 0.00 0.00 -94.58 3.32 -1.20 0.13
3 7000 0.00 0.00 -163.97 3.30 -1.25 0.25
***** SEASTATE COMBINED LOAD CASES *****
COMBINED BASIC PERCENT DESCRIPTION
LOAD LABEL LABEL
CASE
3 1000 1.6 * 100 + 1.0 * 700


MAXIMUM JOINT DISPLACEMENTS
CM CM CM
7000 0003 0.1815 0000 -0.0628 21 -0.3850
**********SACS-IV SYSTEM FIXED JOINTS REACTION FORCES AND MOMENTS******
********************* KN ******************** ******************** KN-M *******************
NUMBER CASE
0018 1000 7.378 -13.892 40.810 0.000 0.000 0.000
0019 1000 83.128 13.694 45.210 0.000 0.000 0.000
0024 1000 -82.995 15.085 39.013 0.000 0.000 0.000
0025 1000 -7.511 -14.887 40.182 0.000 0.000 0.000
M N/MM2 N/MM2 N/MM2 N/MM2 N/MM2 N/MM2 N/MM2
M M
G02 0009-0007 1000 0.02 1.5 1.86 2.22 -0.94 206.59 280.66 252.15 252.15 C>.15B 1.5 1.5 1.00 1.00
G03 13- 3 1000 0.13 1.0 2.97 -26.77 -4.16 206.59 111.38 244.19 244.19 C>.15B 6.5 1.0 1.00 1.00
G04 0037-0030 1000 0.08 1.1 -0.99 3.70 21.92 186.741848.10 233.92 330.54 C>.15A 1.1 1.1 1.00 1.00
G05 0010-0009 1000 0.28 0.0 -1.68 1.96 -23.79 148.45******* 174.58 174.58 C<.15 0.2 0.2 1.00 1.00
G06 0014-0029 1000 0.19 0.0 12.00 -34.86 -0.13 206.59 150.96 213.77 242.75 C>.15B 6.5 0.8 1.00 1.00
G07 0003-0009 1000 0.05 1.2 -0.88 -12.01 2.56 193.312012.78 258.75 258.75 C<.15 1.2 1.2 0.85 0.85
G08 0032- 15 1000 0.31 1.2 0.72 3.18 -51.77 148.50 401.37 181.26 181.26 C>.15B 1.2 1.2 1.00 1.00
Appendix
OffCon Time: 11:56
Version 1.001 July 2006 Date: 23.02.16
About OffCon: OffCon is an MS EXCEL based checklist and calculation tool for verification of the design of
offshore containers. This program does not include any detailed analysis of the container framework. Detailed
frame analysis may be performed using DNV 3-D Beam or other beam calculation programs.
The program is copyright by Det Norske Veritas, and is based on the rule requirements of DNV Standard for Certification 2.7
1 January 2006. The program is available for clients applying for offshore container certification at DNV. Feedback and
comments are appreciated: e-mail: MTPNO876@dnv.com.
Identification
Client NIGERDOCK PLC Project No.
Project Name SCAFOLDING BIN 0
Max. gross mass 10420 kg Length 6540 mm

Payload 6000 kg Width 2240 mm
Tare mass 4420 kg Height 1450 mm
Asymmetric Sling Set Sling Leg Angle 45.0
Checklist: DNV Standard for Certification 2.7-1 Chapter 4

Design details Comment
1. Clean outline, no snagging hazard
2. Continuity of force transmission in primary structure
3. Full penetration welding of primary structure
4. Min. thickness requirements met
5. Material requirements met
6. Padeye design
7. Fork lift pockets: bottom plates/ sufficent shear area side rail
8. Fork lift pockets: Size and location
9. No unacceptable rust traps
10. Doors, hatches and other loose structures secured
11. Doors can be secured in open position
12. Unit able to withstand 30 tilt angle
13. Top protection for open containers
Calculations
14. Four point lift: 2,5xR (Only primary structure included)
15. Two point lift: 1,5xR for open frames (incl. all structure)
16. Fork pocket lift: 1,6xR
17. Frame analysis carried out (computer analysis)
18. Padeye stresses
19. Impact loads
20. Floor plate stress from internal loading: 2,5xP/A
21. Wall stress from internal loading: 0,6xP/A
22. Strength of intermediate deck
23. IMDG Requirements (DG tank containers)
Other Comments:
User Engineering
Design Loads
Client: NIGERDOCK PLC Time: 11:56
Project: SCAFOLDING BIN Date:
23.02.16
Project No.: 0
Main data for calculation

Max. gross mass 10420 kg
Payload 6000 kg
Tare mass 4420 kg
Sling leg angle 45
Enhancement factor 1.48252 - Table 8.1
The required strength of a container is found by performing calculations using the following design loads
4.2.3 Lifting Loads
4.2.3.1 4-point lifting

Load on structure F=(2.5xR)g = 255,550.5 N Internal load (2.5xR T)g= 212,190.3 N
4.6.3.3 2-point lifting

Load on structure F=(1.5xR)g = 153,330.3 N Internal load (1.5xR T)g= 109,970.1 N
4.2.3.2 Lifting with fork truck

Load on structure F=(1.6x(R+S))g 163,954.1 N Internal load (1.6x(R+S T)g= 94,577.8 N
Lifting Set Load = S = 25.6 kg
4.2.4 Impact Loads (static equivalent)
4.2.4.1 Horizontal impact

FHI=0.25xRxg = 25,555.1 N Corner post, external bottom frame
FHI=0.15xRxg = 15,333.0 N Other primary structure
4.2.4.2 Vertical impact

FVI=0.25xRxg = 25,555.1 N Bottom
4.4.7 Internal Loads on Side Wall
4.4.7 Load on walls

FW=0.6xPxg = 35,316.0 N
4.4.2 Loads on Intermediate Deck
4.4.2 Tween deck load

FW=0.5xPxxg = 88,290.0 N Standard load if deck is at half height. Other loads may apply.
Distributed Loads on Floor

The following calculated distributed loads are ment to be applied to a model of the unit made using frame analysis software. The
length of the load bearing elements in the bottom frame should be entered into the cell below.
Total length of load-bearing members 6540 mm
Distributed Load Total Load

4 Point Lift
q=(2.5xR)g/l= 39.08 N/mm F=(2.5xR)g= 255,550.5 N
2 Point Lift/ Diagonal Lift
q=(1.5xR)g/l= 23.45 N/mm F=(1.5xR)g= 153,330.3 N
Fork Pocket Lift
q=1.6x(R+S)g/l= 25.07 N/mm F=1.6x(R+S)g= 163,954.1 N
Impact Loads
q=Rxg/l= 15.63 N/mm F=Rxg= 102,220.2 N
Impact Loads
Project: SCAFOLDING BIN Date: 23.02.16
Project No.: 0
Refrence: Section 4.2.4 Impact loads

Please note! Here beam deflection and stress is calculated using simplified beam theory. If stresses exceed the yield stress
of the material or deflections exceeds the calculated maximum, more detailed analysis needs to be performed.
3 simplified cases are calculated. Bot ends fixed, both ends free, and one end fixed and one free. Steel with E-modulus
2.1x10^5 MPa Assumed. Results are given for actual span (yellow cells) and actual span +/- 500 mm (blue cells)
Beam specification
Cross section dimensions (for rectangular hollow profile)
ID beam= SHS180
h= 180.00 mm
b= 180.00 mm
t= 8.00 mm
,
Cross section properties

I= 2719.71 cm4
W= 302.19 cm3
Beam span
L= 6540 mm
Yield strength of material
Re = 355 N/mm2
Maximum bending stress and deflections due to simulated impact in middle of span
Corner posts and side rails bottom structure: F = 0,25*R*g

Length Bending stress (N/mm2) Deflections (mm) Max. Allowable
deflection L/250 (mm) *
fixed - fixed fixed-free free-free fixed - fixed fixed-free free-free
6040 63.85 95.77 127.69 5.14 9.19 20.54 24.16
6540 69.13 103.70 138.27 6.52 11.66 26.08 26.16
7040 74.42 111.63 148.84 8.13 14.55 32.52 28.16
Other frame members of the side structure, including top rails: F = 0,15*R*g
fixed - fixed fixed - free free-free fixed - fixed fixed - free free-free
6040 38.31 57.46 76.62 3.08 5.51 12.32 24.16
6540 41.48 62.22 82.96 3.91 7.00 15.65 26.16
7040 44.65 66.98 89.30 4.88 8.73 19.51 28.16
Impact Loads
Project No.: 0
Refrence: Section 4.2.4 Impact loads

Please note! Here beam deflection and stress is calculated using simplified beam theory. If stresses exceed the yield stress
of the material or deflections exceeds the calculated maximum, more detailed analysis needs to be performed.
3 simplified cases are calculated. Bot ends fixed, both ends free, and one end fixed and one free. Steel with E-modulus
2.1x10^5 MPa Assumed. Results are given for actual span (yellow cells) and actual span +/- 500 mm (blue cells)
Beam specification
Cross section dimensions (for rectangular hollow profile)
ID beam= SHS160
h= 160.00 mm
b= 160.00 mm
t= 8.00 mm
,
Cross section properties

I= 1878.15 cm4
W= 234.77 cm3
Beam span
L= 6540 mm
Yield strength of material
Re = 355 N/mm2
Maximum bending stress and deflections due to simulated impact in middle of span
Corner posts and side rails bottom structure: F = 0,25*R*g

fixed - fixed fixed-free free-free fixed - fixed fixed-free free-free
6040 82.18 123.27 164.37 7.44 13.30 29.74 24.16
6540 88.99 133.48 177.97 9.44 16.89 37.76 26.16
7040 95.79 143.68 191.58 11.77 21.06 47.10 28.16
Other frame members of the side structure, including top rails: F = 0,15*R*g
fixed - fixed fixed - free free-free fixed - fixed fixed - free free-free
6040 49.31 73.96 98.62 4.46 7.98 17.85 24.16
6540 53.39 80.09 106.78 5.66 10.13 22.66 26.16
7040 57.47 86.21 114.95 7.06 12.64 28.26 28.16
Padeye Design
Project No.: 0
Reference: Section 4.2.3.1 Lifting with lifting set and Appendix D. Design of pad eye.
Decomposed pad eye forces

Sling leg angles 45.0
Number of pad eyes n= 4 (b)

Resulting sling force
RSF @ 144,561.2 N
Fv = 102,220.2 N
Fh = 102,220.2 N
Pad eye strength

Plate Plate w/cheeck pl. Plate w/inserted boss
To enter data click the desired padeye design

Dimensions
Bolt hole diameter Dh = 32.00 mm
Outer radius H= 50.00 mm
Pad eye thickness t= 25.00 mm
Total thickness tc = N/A mm
p
Pipesection dia. Dpp = N/A mm
Yield stress of material Re = 355.00 N/mm2
Calculated stresses
Tear out stress 255.11 N/mm2
Contact stress, 6% clearence 319.15 N/mm2 Steel only
Shackle dimensions
Minimum bolt diameter
Dmin = 0,94xDh = 30.08 mm
Maximum shackle inside width at pin

Wmax = tc / 0,75 = 33.33 mm
Check if the pad eye input is suitable to any shackle as listed in EN 13889:2000
Nominal pin Nominal Dee - min. Bow - min.

WLL (t) diameter inside width inside length inside length
(mm) at pin (mm) S (mm) S (mm)
Pad eye dim too large

Match!
Pad eye dim too small
Remember that this check only give a preliminary indication if the pad eye is matching the shackle based on
pin diameter and pad eye thickness. Always remember to manualy verify that shackle and pad eye geometry
match. These calculation only check against Dee and Bow shackles listed in Table 2 in the EN 13889:2000
standard. Other dimensions may be acceptable
For DNV Type Approved shackles, please visit our website:

http://exchange.dnv.com/
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Lifting Set Calculations
Project No.: 0
Reference: Chapter 8 Lifting Sets and Appendix E
Strength requirements for lifting sets

Rating 10420 kg
Enhancement factor x 1.483 Table 8.1
Working Load Limit = 15.4 t
Number of sling legs 4
Sling leg angle 45.0 Master link
Quad Assembly (Masterlink +intermediate links) requirements
Load on quad assembly 15.45 t Fore runner

Forerunner requirements
Load on forerunner 15.45 t
Wirerope sling, fibre core EN 13414-1 40 mm Quad assembly
Wirerope sling, steel core EN 13414-1 40 mm
Chain sling EN 818-4 23 mm
Sling leg requirements
Load per sling leg 7.28 t
Wirerope sling, fibre core EN 13414-1 28 mm
Wirerope sling, steel core EN 13414-1 26 mm Sling leg
Chain sling EN 818-4 16 mm
Shackle requirements
Load on each shackle 7.28 t
Recommended min.
standard shackle EN 13889 8.5 t Shackle
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Scaffolding Bin Structural Integrity Report

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Scaffolding Bin Structural Integrity Report

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Document Identification Number

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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Rev. Status Date Revision memo Issued by Checked by Approved by

00 IFR 23-Feb-2016 Issued for Review B. Layade Afolabi A. Walker

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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Rev Section Description Page

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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Figure 1-1: Scaffolding Bin 4-Point Lift SACS Model

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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Figure 1-2: Scaffolding Bin Side Loading SACS Model

Figure 1-3: Scaffolding Bin Fork Lift SACS Model

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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1.3 REFERENCE DOCUMENTS

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1.4 LOAD SUMMARY

1.5 RESULT SUMMARY

1.5.1 MAXIMUM MEMBER UNITY RATIO

S/NO DESCRIPTION MAXIMUM UC

Table 1-1: Maximum Member Unity Ratio.

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1.5.2 MAXIMUM DEFLECTIONS

Table 1-2: Maximum Deflections.

1.6 LOAD CASES

1.6.1 BASIC LOAD CASES

Load Case Description

100 Tare Mass

Table 1-3: Basic Load Cases

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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1.6.2 LOAD COMBINATIONS

Table 1-4: Combined Load Cases.

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2. SACS MODEL PLOTS

2.1 4-POINT LIFT MODEL PLOTS

Figure 2-1: Scaffold Bin SACS Joint Name

Figure 2-2: Scaffold Bin SACS Member Group Plot

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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Figure 2-3: Scaffold Bin SACS Member Length

Figure 2-4: Scaffold Bin SACS Member Effective Length

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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Figure 2-5: Scaffold Bin SACS Member Yield Stress

Figure 2-6: Scaffold Bin SACS Member Section

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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3. SACS RESULTS PLOTS

3.1 SCAFFOLD BIN 4-POINT LIFT RESULT PLOTS

Figure 3-1: Scaffold Bin 4-Point Lift SACS Member UC

Figure 3-2: Scaffold Bin 4-Point Lift SACS Joint Deflections

SCAFFOLD BIN STRUCTURAL INTEGRITY REPORT

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* MOMENTS SUMMED ABOUT ORIGIN *

*** KN KN-M *

* MAXIMUM JOINT DEFLECTION REPORT *

*** KN KN-M *

* MAXIMUM JOINT DEFLECTION REPORT *