SHEIKH JABER CAUSEWAY

Subcontract No. : KUSC-SC-S-0600

Title : Method Statement for Cable Tray & Ladder

Method Statement
For
Cable Tray & Ladder Tray

( RA/140-DS-(MS)-G-EL-0001)

0 Initial Release
REV Date Description Prepared by Review by
 Rev.No. 0

Sheet No. 1 of 10

adder

ay & Ladder Tray

Review by Approved by
 SHEIKH JABER CAUSEWAY
Subcontract No. : KUSC-SC-S-0600

Title : Method Statement for Cable Tray & Ladder

Revision Control Table

REV.NO. REV. DATE REVISED PAGE DESCRIPTION OF REVIS

0 08-Apr-17 N/A Initial Release
 Rev.No. 0

Sheet No. 2 of 10

DESCRIPTION OF REVISION
Initial Release
 SHEIKH JABER CAUSEWAY
Subcontract No. : KUSC-SC-S-
0600

Title : Method Statement for Cable Tray & Ladder

Table of Contents

1.0 OBJECTIVE

2.0 SCOPE OF WORKS

3.0 DEFINITIONS

4.0 REFERENCE DOCUMENTS

5.0 RESPONSIBILITY

6.0 STORAGE

7.0 SHIFTING OF MATERIAL

8.0 WORK PROCEDURE

9.0 GENERAL NOTES

10.0 PROCEDURE FOR INSTALLATION OF CABLE TRUNKING

11.0 EQUIPMENT REQUIREMENTS

12.0 COMMON TOOLS REQUIREMENTS

13.0 QUALITY CONTROL

14.0 SAFETY CONTROL

15.0 ATTACHMENTS
 Rev.No. 0

Sheet No. 3 of 10

TRUNKING
 SHEIKH JABER CAUSEWAY
Subcontract No. : KUSC-SC-S-0600

Title : Method Statement for Cable Tray & Ladder

1.0 OBJECTIVE
1.1 To establish a detailed method describing how to perform cable tray and
ladder work in order to assure in compliance with an approved drawing an
specification.

1.2 To give the inspection instructions and notice in advance before commen
and after finishing cable tray and cable ladder works.

2.0 SCOPE OF WORKS

2.1 This method statement covers all the requirements for installation, fixing
and Cable Ladder.

2.2 The scope of the work included under this specification shall include com
cable tray works as shown on the drawing and specified herein.

2.3 Details of installation and material requirements are reflected on approve

drawing and material submittal respectively.

3.0 DEFINITIONS
3.1 Documents information & its support medium, such as HDEC project qua
procedure, work procedure, method statement, quality plan for the site a
Process map, record, specification, drawing, report and standard etc.
The medium may be paper, magnetic, electronic or optical computer disc
or master sample or combination thereof.

3.2 HDEC Project Quality Management Plan ( QMP ), a documents statin

policy and objectives of the HDEC, Sheikh Jaber Al-Ahmad Al-Sabah Causw
It describe the quality system and procedures of an organization which m
internal and external purposes.

3.3 Quality System Procedure, a documents specifying which procedure a

resources shall be applied by whom and when to specified product, proce

3.4 Work Procedure ( WP ) Method Statement, a documents setting out

practices, resources and sequences of activity relevant to a particular pro
It is meant for the construction engineers and workers to follow when the
a specific job.

3.5 Quality Plan ( ITP ) for site activity, a document setting out the inspect
and the acceptance criteria at the completion or after a series of process
ensuring that the document reflects all current requirements.
3.6 Uncontrolled Copy of documents which is produced for information an
purpose only. No distribution and replacement is required for updating of
 SHEIKH JABER CAUSEWAY
Subcontract No. : KUSC-SC-S-0600
Title : Method Statement for Cable Tray & Ladder

4.0 REFERENCE DOCUMENTS

4.1 MEW/R-1 Fourth Edition 2010 Regulation for electrical installations
MEW/S-1 Fourth Edition 2010 General specification for electrical installatio
IEC 61537 Cable tray system and cable ladder system for cable managem
ENV 1993-1-1 Eurocode 3: Design of steel structures - Part 1-1: General ru
building

4.2 RA/140/III.2 Particular Specification

RA/140/III.2 Design Criteria

5.0 RESPONSIBILITY
5.1 Project Manager is the responsible person for the planning, control, mo
executing the project in accordance with the contract documents, specific
International code of practice and Local Authority regulations.

5.2 QA/QC Engineer is responsible to check and ensure the conformity of el

installation with specification, international standards and Local Authority
He is also responsible to ensure that the inspection and testing are done
approved quality control procedures, as well as for the verification of ins
checklist and test shall be witnessed, recorded and sign by QA/QC Engine

5.3 Site Engineer is responsible to carry out the work as per approved shop
and method statements. He is also responsible for the inspection and tes
electrical installations as per approved inspection and test plan. He is dir
responsible for the timely executions of all aspect of work in accordance w
the other trades involved in the project.

5.4 Site Foreman shall be responsible for the following activities.

Assist Site Engineer for day by day activities. Coordination with the site p
for day by day requirements & control of labours, materials and commenc
of works. Control of Tools and Equipments. Ensuring high quality of work
Ensuring all works is in accordance with the approved shop drawings.

5.5 Safety Office will be responsible to all HSE related function and to follow
safety procedures to be adopted at site. Coordinated with the engineers,
foreman and workers to strictly enforce the safety procedures for the diffe
aspects of works to be handled by the company staff. Monitoring of day t
housekeeping if undertake.
 SHEIKH JABER CAUSEWAY
Subcontract No. : KUSC-SC-S-0600

Title : Method Statement for Cable Tray & Ladder

6.0 STORAGE
6.1 Cable Trays & Ladders shall be properly supposrted and stacked on flat su
pallet.

6.2 Cable Trays & Ladders shall be protected from direct sunlight and moister
with tarpauline.

6.3 Cable Trays & Ladders shall be stacked properly according to size and spe
an orderly manner.

7.0 SHIFTING OF MATERIAL

7.1 All Cable tray & Ladder including accessories and supporting systems req
site work should be prepared for offshore and onshore shifting.

7.2 The planned quantity of material should be fixed with consideration of un

operation.

7.3 Proper PPE for shifting of material to be arranged (Life Jacket).

7.4 Weather forcaste to be checked prior to the planning of offshore shifting.

7.5 During offshore shifting the material lot should be properly fasten to vess
from direct sunlight and water.

7.6 All shifted material should be stack at work site so as to prevent the block
access or passage.

8.0 WORK PROCEDURE (Pre-Installation)

8.1 All workers to attend safety induction training on the safe installation met
to be conducted by Hyundai Safety Department.

8.2 Ensure that the Tray materials received are inspected, found acceptable a
approved material submittal.

8.3 Ensure that all related materials are approved make and are available be
carrying out any work.

8.4 Prior to commencement of work, inspect areas and access to confirm tha
is ready to commence the work.
8.5 All relevant documentation (Drawings) & materials applicable to particula
of work will be checked by the site engineer prior to commencement of w
ensure that shop drawing are understand by the tradesmen (Electrician)
 SHEIKH JABER CAUSEWAY
Subcontract No. : KUSC-SC-S-
0600

Title : Method Statement for Cable Tray & Ladder

provide necessary construction shop drawing of latest revision.

8.8 The site supervisor/foreman will also check that proper tool and equipme
available to carry out the work and are in compliance with contract specifi

8.7 The site supervisor and safety officer will explain to the tradesmen regard
safety precaution during the daily tool box meeting.

8.8 Site Supervisor/foreman will carry out a site survey and mark the route of
as per approved shop drawings. In the event of any discrepancies or diffi
in executing the work, these shall be brought to notice of project enginee
corrective action.

8.9 Coordination with other discipline will be carried out while marking the ro
of tray to avoid conflict and possible delay of work that may cause.

9.0 GENERAL NOTES

9.1 Shop Drawing detailing fabrication and installation of tray, including plans
sections, details of components and attachment to other construction ele
Designated components and accessories, including clamps, brackets ,han
plates connector, expansion joint assemblies, straight lengths and fittings

9.2 Coordination Drawings including work area plans and sections drawn accu
Showing accurate scaled tray layout and relationship between componen
structural and mechanical elements.

9.3 Tray size calculation including 10 % spare space for perfoarated tray & 20
for solid bottom tray in comppliance with MEW/R-1 fourth eddition 2010.

9.4 The work under this scope shall be completely coordinated to all disciplin

9.5 The whole tray fittings and support shall be of mild steel hot deep galvan
thickness of the protective sheath on any elements shall not be less than

9.6 Tray shall be constructed from mild steel hot dip galvanized and of minim
thickness of 1.5mm

9.7 Insert elements bolt, screw, pins, etc. shall be mild steel cadmium plated

9.8 Cable tray and accessories installed in hazardous and extremely corrosive
shall be heavy duty GRP or 316 S31 grade stainless steel.
9.9 All tray shall be provide with earth continuity copper tape which shall be
main earthing system of the facility.
 SHEIKH JABER CAUSEWAY
Subcontract No. : KUSC-SC-S-0600

Title : Method Statement for Cable Tray & Ladder

9.10 If single-core cable are installed in perforated Cable tray , the sum of the
sectional area should not exceed 50 % of interior cross sectional area of
And for solid cable tray should not be exceed 40 %.

9.11 If muti-core cable are installed in perforated Cable tray , the sum of the D
of all cables should not exceed 90 % of interior cross sectional area
of cable tray. And for solid cable tray should not be exceed 80 % . Cable s
installed in a single layer

9.12 The supporting channel distance of perforated and ladder tray should
not be exceed 1500mm

9.13 The gap between each Cable tray (top and Bottom) should be 300 mm

9.14 Use high zinc paint to repair all scratches, drilling and cuttings. There sha
edges along the tray to avoid laceration of wires and or cable during pulli

10.0 PROCEDURE FOR INSTALLATION OF CABLE TRAY

10.1 Prior to commencement of work, Supervisor/Foreman to check material a

shop drawing. The right tools and machine to be used and coordinated to
specially safety personnel for necessary permits to accomplish prior work

10.1 Mark the cable tray route and the right elevation as per approved shop dr
Take extra pre-caution from the adjacent services and ensure not to induc

10.2 Install anchor base on approved spacing and depth for fixing support to c
or floor. Ensure all anchor are fastened strongly on the slab to sustain the
and the force carry out during pulling.

10.3 The distance between two adjacent support in horizontal direction not to
1500mm, else as shown on the drawing. Provide support within 300mm d
accessory like bend, riser, tee, etc.

10.4 Provide 300mm vertical gap between two tray in horizontal run across the
For expension joints in bridge fix coupler to tray on one side and keep the
side free to take expansion due to material thermal properties and earth

10.5 Checked and set all the level of tray as per approved shop drawings. Tigh
bolts, fastening devices etc. after setting the level.
 SHEIKH JABER CAUSEWAY
Subcontract No. : KUSC-SC-S-0600

Title : Method Statement for Cable Tray & Ladder

10.6 Provide earth connection strap at every joint all through out of the tray.

10.7 Tray lid cover shall be removable over the whole length. Where tray pass
through walls and ceiling a short length of fixed cover shall be provided to
sleeve of 25mm on each side.

10.8 Trunking shall only be installed in situation which will remain readily avail
throughout the life of the building. No cable trunking shall be installed be
plastered ceiling or in the inaccessible situations.

10.9 The cable trunking shall be run below other services including ductwork,
public health services.

10.10 Upon completion of works prepare relative documents for formal inspectio
QA/QC.

11.0 EQUIPMENT REQUIREMENTS

Hand Drills Battery Operated highly recommended

Aluminium ladder Standard requirements
JigSaw cutter

12.0 COMMON TOOLS REQUIREMENTS

Tool Box 1 set screw driver ( electrical type),plier,nipp

Hacksaw large /small
File all required sizes
Laser line marker
Measuring tape

13.0 QUALITY CONTROL

13.1 Quality Control will be required by all works and will be carried out as per
approved method statement and shop drawing respectively.

13.2 RFI shall be accomplish 24 hrs. prior inspection date.

13.3 QA/QC to raise the inspection request for witnessing the Cable trunking
installation inspection by consultant.
 SHEIKH JABER CAUSEWAY
Subcontract No. : KUSC-SC-S-0600

Title : Method Statement for Cable Tray & Ladder

14.0 SAFETY CONTROL

14.1 Prior to commencement of work all staff and workers shall attend safety i
and issued with HDEC ID card.

14.2 All members will be supplied with PPE and safety officer dedicated for
the project will be designated, who shall have the authority to ensure tha
member wears PPE & adhere to safety requirements religiously.

14.3 Ladders inspected by competent saftey officer assigned for inspection an

will be done. Inspection Tag duly sign by the authorized Hyundai saftey offi
in place at all time with the Ladder (Sticker or Tag).

14.4 Where working at a height more than 2m, safety harness shall be used.

14.5 All manual tools, Electric hand tool shall be inspected by safety officer an
to used.

14.6 Fire extinguisher shall be present at Hot work area all times .

14.7 Proper signages shall be installed in all work area.

14.8 First aid kit and facilities shall be available at all times accessible near wo

15.0 ATTACHMENTS

15.1 Inspection and test plan for tray & ladder installation.

15.2 Risk Assessment

15.3 Checklist for Cable Tray & Ladder

H JABER CAUSEWAY REV.No 0
ct No. : KUSC-SC-S-0600
Sheet No. 4 of 10

ribing how to perform cable tray and cable

mpliance with an approved drawing and

nd notice in advance before commencing

he requirements for installation, fixing of Cable tray

er this specification shall include complete

equirements are reflected on approved shop

ort medium, such as HDEC project quality plan, quality

statement, quality plan for the site activity ( ITP ).
drawing, report and standard etc.
ic, electronic or optical computer disc, photograph

ent Plan ( QMP ), a documents stating the quality

Sheikh Jaber Al-Ahmad Al-Sabah Causway Project.
rocedures of an organization which may be used for

uments specifying which procedure and associated

and when to specified product, process or contract.

Statement, a documents setting out the specific quality

of activity relevant to a particular project.
neers and workers to follow when they perform

y, a document setting out the inspection and test point

ompletion or after a series of process activity for
s which is produced for information and reference
placement is required for updating of them.
 REV.No 0
JABER CAUSEWAY
t No. : KUSC-SC-S-0600 Sheet No. 5 of 10

ation for electrical installations

al specification for electrical installations
able ladder system for cable management
f steel structures - Part 1-1: General rules and regulaion for

le person for the planning, control, monitoring &

with the contract documents, specification,

check and ensure the conformity of electrical

national standards and Local Authority regulations .
at the inspection and testing are done as per
es, as well as for the verification of inspection,
d, recorded and sign by QA/QC Engineer.

ry out the work as per approved shop drawing

responsible for the inspection and testing of
ved inspection and test plan. He is directly
s of all aspect of work in accordance with

activities. Coordination with the site personnel

rol of labours, materials and commencement
pments. Ensuring high quality of workmanship.
with the approved shop drawings.

o all HSE related function and to follow up the

site. Coordinated with the engineers,
orce the safety procedures for the different
he company staff. Monitoring of day to day
 JABER CAUSEWAY REV.No 0
No. : KUSC-SC-S-0600
Sheet No. 6 of 10

erly supposrted and stacked on flat surfcae on top of a

ected from direct sunlight and moister by covering them

ked properly according to size and specification in

cessories and supporting systems required quantity for

ould be fixed with consideration of unlaoading

or to the planning of offshore shifting.

l lot should be properly fasten to vessel and protected

at work site so as to prevent the blockage of any

on training on the safe installation methods

ved are inspected, found acceptable as per

approved make and are available before

spect areas and access to confirm that the site

gs) & materials applicable to particular section
engineer prior to commencement of work &
stand by the tradesmen (Electrician) and
 REV.No 0

Sheet No. 7 of 10

o check that proper tool and equipments are

are in compliance with contract specification.

er will explain to the tradesmen regarding

ut a site survey and mark the route of Tray

the event of any discrepancies or difficulties
e brought to notice of project engineer for

ill be carried out while marking the route

e delay of work that may cause.

and installation of tray, including plans, elevation

attachment to other construction elements.
sories, including clamps, brackets ,hanger rods, splice
semblies, straight lengths and fittings.

rk area plans and sections drawn accurately.

ut and relationship between components and adjacent

spare space for perfoarated tray & 20% spare space

e with MEW/R-1 fourth eddition 2010.

completely coordinated to all discipline.

shall be of mild steel hot deep galvanized. The

n any elements shall not be less than 55 microns.

steel hot dip galvanized and of minimum

c. shall be mild steel cadmium plated.

in hazardous and extremely corrosive environments

continuity copper tape which shall be bonded to the
H JABER CAUSEWAY REV.No 0
ct No. : KUSC-SC-S-0600
Sheet No. 8 of 10

perforated Cable tray , the sum of the cross

50 % of interior cross sectional area of cable tray.

rforated Cable tray , the sum of the Diameter

% of interior cross sectional area
y should not be exceed 80 % . Cable shall be

perforated and ladder tray should

op and Bottom) should be 300 mm

tches, drilling and cuttings. There shall be no sharp

ation of wires and or cable during pulling.

pervisor/Foreman to check material as per approved

machine to be used and coordinated to all discipline
sary permits to accomplish prior work commence.

ght elevation as per approved shop drawing.

acent services and ensure not to induce trouble.

acing and depth for fixing support to ceiling , walls

ned strongly on the slab to sustain the tray weight

support in horizontal direction not to exceed

wing. Provide support within 300mm distance for

en two tray in horizontal run across the bridge.

upler to tray on one side and keep the other
material thermal properties and earth movements.

as per approved shop drawings. Tighten all nuts

H JABER CAUSEWAY REV.No 0
ct No. : KUSC-SC-S-0600 Sheet No. 9 of 10

very joint all through out of the tray.

er the whole length. Where tray passes

ngth of fixed cover shall be provided to form a

tuation which will remain readily available

No cable trunking shall be installed behind a

w other services including ductwork, pipeline and

elative documents for formal inspection of

Operated highly recommended

crew driver ( electrical type),plier,nipper etc.

ll works and will be carried out as per

st for witnessing the Cable trunking

H JABER CAUSEWAY REV.No 0
ct No. : KUSC-SC-S-0600 Sheet No. 10 of 10

staff and workers shall attend safety induction

PE and safety officer dedicated for

shall have the authority to ensure that all

ftey officer assigned for inspection and approval

n by the authorized Hyundai saftey officer shall be

an 2m, safety harness shall be used.

shall be inspected by safety officer and approved

ailable at all times accessible near working area.