CLIENT: EGYPTIAN SPONGE IRON & STEEL COMPANY FILE NAME: 3827e10062.

xls
PLANT: DIRECT REDUCTION IRON FACILITY PROJECT NO.: 3827
LOCATION: SADAT CITY, EGYPT

MIDREX TECHNOLOGIES, INC

TWO POSITION CONTROL VALVE LIST

IN-62
3827-E10-062

NOTES

REV. DATE BY CHECKED APPROVED DESCRIPTION OF CHANGE

D 8/10/2009 JJR JJR CLH Added vendor information, updated item # 26

1 of 4
 ON/OFF Control Valve List 3827e10062.xls

Line Flow Calculated

Size (mm) NM3/HR w/Reducers
Valve Type

Solenoid
Service & or Upstream Downstream S.G. Shut-off Valve
Item Tag P&ID Temp Shut-off Limit Sw Inst. Manufacturer
Name & Piping M3/HR Pressure Pressure BarG & Class Fail Pos Size Actuator type Remarks Rev
No. No. P1 DEG C Dp Bar Position Signal REQ'D VALVE Model
Line # Class 1) Max BarG Mol wt (ISA) (mm)
& 2) Norm CV CV
Flange Rating 3) Min

M5-015 NITROGEN 80 500 10 BY VENDOR 45 0.968 PNEUMATIC BALL VALVE

OPEN
1 SOV-A66 NITROGEN TO TZ NG INJ C6 0 3.5 - 25 10.0 IV CLOSED 24VDC X 1160 80 JAMESBURY JAMESBURY 0 A
CLOSED
0 NI-222 C.S. 150 lb. R.F. - - - - 28.0 VPVL450 SR4/5B 9150-31-2236XT
M5-015 NATURAL 350 12100 6 BY VENDOR 440 0.573 PNEUMATIC METAL SEATED BF VALVE
TRANSITION ZONE NATURAL
2 SOV-A78 GAS C8 1905 3 - 295 6.0 IV CLOSED CLOSED 24VDC X 5374 350 JAMESBURY VELAN A
GAS
P1-001 NG-128 C.S. 150 lb. R.F. - - - - 16.6 B1JU20/70L L19-DCP02-AAAA
M5-028 NATURAL 200 45000 6.0 BY VENDOR 50 0.573 PNEUMATIC BALL VALVE
SOV- PROCESS NATURAL GAS OPEN
3 GAS C6 35736 6.0 BY VENDOR 30 6.0 IV CLOSED 24VDC X 9300 200 JAMESBURY JAMESBURY - B
A86.1 BLOCK VALVE CLOSED
P1-011 NG-003 C.S. 150 lb. R.F. - - - - 16.6 B1JU20/70L 9150N-31-2236XT
M5-028 NATURAL 80 50 6.0 0 50 0.573 PNEUMATIC BALL VALVE
SOV- PROCESS NATURAL GAS OPEN
4 GAS C6 - - - 30 6.0 IV OPEN 24VDC X 1160 80 JAMESBURY JAMESBURY - B
A86.2 VENT VALVE CLOSED
P1-011 NG-005 C.S. 150 lb. R.F. - - - - 16.6 VPVL450 SR4/5B 9150N-31-2236XTZ5
M5-028 NATURAL 200 45000 6.0 BY VENDOR 50 0.573 PNEUMATIC BALL VALVE
SOV- PROCESS NATURAL GAS OPEN
5 GAS C6 35736 6.0 BY VENDOR 30 6.0 IV CLOSED 24VDC X 9300 200 JAMESBURY JAMESBURY - B
A86.3 SAFETY VALVE CLOSED
P1-011 NG-003 C.S. 150 lb. R.F. - - - - 16.6 B1JU20/70L 9150N-31-2236XT
M5-028 NATURAL 15 50 6.0 BY VENDOR 50 0.573 PNEUMATIC BALL VALVE
SOV- PROCESS NATURAL GAS OPEN
6 GAS C6 1 6.0 5.9 30 6.0 IV CLOSED 24VDC X 9 15 JAMESBURY JAMESBURY w/speed control B
A86.4 START-UP VALVE CLOSED
P1-011 NG-036 C.S. 150 lb. R.F. - . . - 16.6 VPVL051 SR4/5B 9150N-31-2236XTZ1
M5-033 NATURAL 300 10150 6.0 BY VENDOR 50 0.573 PNEUMATIC BALL VALVE - FM
SOV- MAIN BURNER NATURAL GAS OPEN
7 GAS C6 2051 1.6 1.5 30 6.0 IV CLOSED 24VDC X 1890 200 JAMESBURY JAMESBURY - B
B18.1 MAIN BLOCK CLOSED
P1-006 NG-041 C.S. 150 lb. R.F. - - - - 16.6 VPVL650 SR4/5B 1052 OLX6VSE4
M5-033 NATURAL 80 50 6.0 0 50 0.573 PNEUMATIC BALL VALVE
SOV- MAIN BURNER NATURAL GAS OPEN
8 GAS C6 0 1.6 0 30 6.0 IV OPEN 24VDC X 1160 80 JAMESBURY JAMESBURY - A
B18.2 VENT CLOSED
P1-006 NG-035 C.S. 150 lb. R.F. - - - 16.6 VPVL450 SR4/5B 9150N-31-2236XTZ5
M5-033 NATURAL 300 10150 6.0 BY VENDOR 50 0.573 PNEUMATIC BALL VALVE - FM
SOV- MAIN BURNER NATURAL GAS OPEN
9 GAS C6 2051 1.6 1.5 30 6.0 IV CLOSED 24VDC X 1890 200 JAMESBURY JAMESBURY - B
B18.3 SAFETY CLOSED
P1-006 NG-041 C.S. 150 lb. R.F. - - - - 16.6 VPVL650 SR4/5B 1052 OLX6VSE4
M5-033 NATURAL 15 50 6.0 BY VENDOR 50 0.573 PNEUMATIC BALL VALVE - FM
SOV- MAIN BURNER NATURAL GAS OPEN
10 GAS C6 1 1.6 1.5 30 6.0 IV CLOSED 24VDC X 9 15 JAMESBURY JAMESBURY w/speed control A
B18.4 (STARTUP) CLOSED
P1-006 NG-047 C.S. 150 lb. R.F. - - - - 16.6 VPVL051 SR4/5B 9150-31-2236XT
M5-032 NATURAL 200 4519 6.0 BY VENDOR 50 0.573 PNEUMATIC BALL VALVE - FM
SOV- AUXILIARY BURNER - OPEN
11 GAS C6 641 1.6 1.5 30 6.0 IV CLOSED 24VDC X 1890 200 JAMESBURY JAMESBURY - A
B26.1 NATURAL GAS BLOCK CLOSED
P1-006 NG-037 C.S. 150 lb. R.F. - - - - 16.6 VPVL650 SR4/5B 1052 OLX6VSE4
M5-032 NATURAL 40 50 6.0 0 50 0.573 PNEUMATIC BALL VALVE
SOV- AUXILIARY BURNER - OPEN
12 GAS C6 0 1.6 0 30 6.0 IV OPEN 24VDC X 270 40 JAMESBURY JAMESBURY - A
B26.2 NATURAL GAS VENT CLOSED
P1-006 NG-038 C.S. 150 lb. R.F. - - - - 16.6 VPVL300 SR4/5B 9150-31-2236XT
M5-032 NATURAL 200 4519 6.0 BY VENDOR 50 0.573 PNEUMATIC BALL VALVE - FM
SOV- AUXILIARY BURNER - OPEN
13 GAS C6 641 1.6 1.5 30 6.0 IV CLOSED 24VDC X 1890 200 JAMESBURY JAMESBURY - A
B26.3 NATURAL GAS SAFETY CLOSED
P1-006 NG-037 C.S. 150 lb. R.F. - - - - 16.6 VPVL650 SR4/5B 1052 OLX6VSE4
M5-032 NATURAL 15 50 6.0 BY VENDOR 50 0.573 PNEUMATIC BALL VALVE - FM
SOV- AUXILIARY BURNER - OPEN
14 GAS C6 1 1.6 1.5 30 6.0 IV CLOSED 24VDC X 9 15 JAMESBURY JAMESBURY w/speed control A
B26.4 NATURAL GAS (STARTUP) CLOSED
P1-006 NG-044 C.S. 150 lb. R.F. - - - - 16.6 VPVL051 SR4/5B 9150-31-2236XT
M5-003 BOTTOM 250 3500 2.85 2.55 40 1.078 PNEUMATIC BALL VALVE
BOTTOM SEAL GAS TO HDRI OPEN
15 SOV-D03 SEAL GAS C6 2700 2.2 1.8 25 3.0 IV CLOSED 24VDC X 15200 250 JAMESBURY JAMESBURY 0 A
SEAL LEG INLET CONE CLOSED
0 SG-030 C.S. 150 lb. R.F. - - - - 31.2 B1JU20/70L 9150-71-2236XT
M5-074 PURGE GAS 25 500 15.1 BY VENDOR 50 1.079 PNEUMATIC BALL VALVE
PURGE GAS DISTRIBUTION
16 SOV-D34 C6 0 15.1 0.5 25 16.0 IV OPEN CLOSED 24VDC X 100 25 JAMESBURY JAMESBURY - A
BLOCK VALVE
P1-005 PG-027 C.S. 150 lb. R.F. - - - - 31.3 VPVL200 SR4/5 FO 9150-31-2236XT
M5-074 PURGE GAS 25 500 15.1 BY VENDOR 50 1.079 MANUAL BALL VALVE
PURGE GAS DISTRIBUTION
17 HV-D34 C6 0 15.1 0.5 25 16.0 IV N/A OPEN N/A 0 100 25 JAMESBURY 0 A
MANUAL SHUT-OFF
P1-005 PG-027 C.S. 150 lb. R.F. - - - - 31.3 9150-31-2236XT
M5-072 PURGE GAS 40 400 15.1 BY VENDOR 50 1.079 PNEUMATIC BALL VALVE
PURGE GAS TO TOP GAS OPEN
18 SOV-D56 C6 0 15.1 0.5 25 16.0 IV CLOSED 24VDC X 270 40 JAMESBURY JAMESBURY 0 A
FUEL MIST ELIMINATOR CLOSED
0 PG-046 C.S. 150 lb. R.F. - - - - 31.3 VPVL300 SR4/5 9150-31-2236XT

Sheet 2 of 4
 ON/OFF Control Valve List 3827e10062.xls

Line Flow Calculated

Size (mm) NM3/HR w/Reducers
Valve Type

Solenoid
Service & or Upstream Downstream S.G. Shut-off Valve
Item Tag P&ID Temp Shut-off Limit Sw Inst. Manufacturer
Name & Piping M3/HR Pressure Pressure BarG & Class Fail Pos Size Actuator type Remarks Rev
No. No. P1 DEG C Dp Bar Position Signal REQ'D VALVE Model
Line # Class 1) Max BarG Mol wt (ISA) (mm)
& 2) Norm CV CV
Flange Rating 3) Min

M5-065 NATURAL 80 806 1.6 0 50 1.0 PNEUMATIC BALL VALVE - FM

FLUE GAS AFTERBURNER
19 SOV-D74 GAS C6 0 1 0 30 2.0 IV CLOSED CLOSED 24VDC X 1160 80 JAMESBURY JAMESBURY - A
NATURAL GAS
P1-006 NG-039 C.S. 150 lb. R.F. - - - - - VPVL450 SR4/5 1052 7NX6VSD4
M5-006 BOTTOM 100 600 2.966 2.9 50 1.078 PNEUMATIC BALL VALVE
OPEN
20 SOV-D81 SEAL GAS TO PGC SEALS SEAL GAS C6 300 1.5 1.4 44 3.0 IV CLOSED 24VDC X 2200 100 JAMESBURY JAMESBURY 0 A
CLOSED
0 SG-028 C.S. 150 lb. R.F. - - - - 31.2 VPVL600 SR4/5 9150-31-2236XT
M5-006 NITROGEN 80 448 10 3.5 45 0.968 PNEUMATIC BALL VALVE
OPEN
21 SOV-D82 NITROGEN TO PGC SEALS C6 112 3.5 3.5 25 10.0 IV CLOSED 24VDC X 1160 80 JAMESBURY JAMESBURY 0 A
CLOSED
0 NI-223 C.S. 150 lb. R.F. - - - - 28.0 VPVL450 SR4/5 9150-31-2236XT
M5-077 NITROGEN 100 3000 10 3.5 45 0.968 PNEUMATIC BALL VALVE
NITROGEN TO HDRI SEAL OPEN
22 SOV-D86 C6 0 3.5 3.5 25 10.0 IV CLOSED 24VDC X 2200 100 JAMESBURY JAMESBURY 0 A
LEG INLET CONE CLOSED
NI-003 C.S. 150 lb. R.F. - - - - 28.0 VPVL600 SR4/5 9150-31-2236XT
M5-077 NITROGEN 50 50 10 BY VENDOR 45 0.968 PNEUMATIC BALL VALVE
NITROGEN TO PROCESS OPEN
23 SOV-D97 C6 0 3.5 - 25 10.0 IV CLOSED 24VDC X 490 50 JAMESBURY JAMESBURY A
GAS MIST ELIMINATOR CLOSED
P1-005 NI-147 C.S. 150 lb. R.F. - - - - 28.0 VPVL300 SR4/5 9150-31-2236XT
M5-001 PROCESS 40 5.0 6.0 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
CHARGE HOPPER FLUSHING
24 SOV-E11 WATER C1 - - - 33 6.0 IV CLOSED NONE 24VDC X 270 40 JAMESBURY JAMESBURY A
WATER
P1-014 PWS-196 C.S. 150 lb. R.F. - - - - - VPVL300 SR4/5 9150-31-2236XT
COOLING GAS M5-062 R. O. WATER 25 3.2 7 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
25 SOV-E31 COMPRESSOR SPRAY C1 2.7 6.5 - 33 7.0 IV CLOSED NONE 24VDC X 100 25 JAMESBURY JAMESBURY 0 A
WATER 0 TWS-042 C.S. 150 lb. F.F. - - - - - VPVL200 SR4/5 9150-31-2236XT
M5-083 MAKE-UP 200 365 1 0.98 40 1.0 PNEUMATIC BUTTERFLY VALVE
PROCESS WATER SUMP OPEN
26 SOV-E53 WATER C1 113 1 BY VENDOR 30 2.0 MFG STD CLOSED 24VDC X 2200 200 JAMESBURY JAMESBURY A
COLD WELL LEVEL CLOSED
P1-006 TWS-029 C.S. 150 lb. F.F. - - - - - D VPVL450SR6 815l-11-2236XZ
M5-163 PROCESS 80 25 8.8 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
SOV- FLUSH WATER TO
27 WATER C1 - - - 33 9.0 MFG STD OPEN NONE 24VDC X 1160 80 JAMESBURY JAMESBURY 0 A
E56.1 HYDROCYCLONE #1
0 PWS-047 C.S. 150 lb. F.F. - - - - - VPVL450 SR4/5 FO 9150-31-2236XT
M5-163 PROCESS 80 25 8.8 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
SOV- FLUSH WATER TO
28 WATER C1 - - - 33 9.0 MFG STD OPEN NONE 24VDC X 1160 80 JAMESBURY JAMESBURY 0 A
E56.4 HYDROCYCLONE #2
0 PWS-046 C.S. 150 lb. F.F. - - - - - VPVL450 SR4/5 FO 9150-31-2236XT
M5-087 R. O. WATER 40 58 1 0.98 40 1.0 PNEUMATIC BALL VALVE
CLEAN WATER SUMP COLD OPEN
29 SOV-E60 C1 16 1 BY VENDOR 30 2.0 MFG STD CLOSED 24VDC X 270 40 JAMESBURY JAMESBURY 0 B
WELL LEVEL CLOSED
0 TWS-017 C.S. 150 lb. F.F. - - - - - VPVL300 SR4/5 9150-31-2236XT
CLARIFIER UNDERFLOW M5-081 PROCESS 80 25 8.8 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
SOV-
30 FLUSH WATER ON WATER C1 - - - 33 9.0 MFG STD OPEN NONE 24VDC X 1160 80 JAMESBURY JAMESBURY - A
E71.1
CLARIFIER RECYCLE LINE P1-006 PWS-031 C.S. 150 lb. R.F. - - - - - VPVL450 SR4/5 FO 9150-31-2236XT
M5-081 PROCESS 80 25 8.8 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
SOV- CLARIFIER UNDERFLOW
31 WATER C1 - - - 33 9.0 MFG STD OPEN NONE 24VDC X 1160 80 JAMESBURY JAMESBURY - A
E71.2 FLUSH WATER
P1-006 PWS-029 C.S. 150 lb. R.F. - - - - - VPVL450 SR4/5 FO 9150-31-2236XT
M5-081 PROCESS 80 25 8.8 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
SOV- CLARIFIER UNDERFLOW
32 WATER C1 - - - 33 9.0 MFG STD OPEN NONE 24VDC X 1160 80 JAMESBURY JAMESBURY 0 A
E71.3 FLUSH WATER
P1-006 PWS-029 C.S. 150 lb. F.F. - - - - - VPVL450 SR4/5 FO 9150-31-2236XT
M5-066 TREATED 40 2.3 7 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
SOV- SEAL GAS COMPRESSOR
33 WATER C1 1.8 6.5 - 33 7.0 IV CLOSED NONE 24VDC X 270 40 JAMESBURY JAMESBURY - A
E88.1 SPRAY WATER FLOW
P1-007 TWS-101 C.S. 150 lb. R.F. - - - - - VPVL300 SR4/5 9150-31-2236XT
M5-123 PLANT AIR 80 800 7 6.87 40 1.0 PNEUMATIC BALL VALVE
PLANT AIR DISTRIBUTION OPEN
34 SOV-G03 C1 - - - - 8.0 MFG STD CLOSED 24VDC X 270 80 JAMESBURY JAMESBURY - A
SHUT-OFF CLOSED
N/A PA-019 C.S. 150 lb. R.F. - - - - 28.96 VPVL450 SR4/5 9150-31-2236XT
M5-026 NATURAL 300 66000 30 BY VENDOR 50 0.574 PNEUMATIC BALL VALVE
PLANT NATURAL GAS OPEN
35 SOV-G46 GAS C15 59073 28.5 - 30 30.0 IV CLOSED 24VDC X 22400 300 JAMESBURY JAMESBURY 0 A
SUPPLY BLOCK VALVE CLOSED
0 NG-001 C.S. 300 lb. - - - - 16.6 B1JU32/105 9300N-71-2236XT
M5-094 WATER
36 SOV-M66 DELETED 0 - C

M5-054 DRY SEAL 250 6000 2.84 BY VENDOR 50 1.078 PNEUMATIC BUTTERFLY VALVE
OPEN
37 SOV-D77 BOTTOM SEAL GAS FLOW GAS C6 3000 1.99 - 44 3.0 IV CLOSED 24VDC X 3300 250 JAMESBURY JAMESBURY - B
CLOSED
SG-076 C.S. 150 lb. R.F. - - - - 31.2 VPVL550 SR4/5 815L-11-2236XZ

Sheet 3 of 4
 ON/OFF Control Valve List 3827e10062.xls

Line Flow Calculated

Size (mm) NM3/HR w/Reducers
Valve Type

Solenoid
Service & or Upstream Downstream S.G. Shut-off Valve
Item Tag P&ID Temp Shut-off Limit Sw Inst. Manufacturer
Name & Piping M3/HR Pressure Pressure BarG & Class Fail Pos Size Actuator type Remarks Rev
No. No. P1 DEG C Dp Bar Position Signal REQ'D VALVE Model
Line # Class 1) Max BarG Mol wt (ISA) (mm)
& 2) Norm CV CV
Flange Rating 3) Min

M5-054 NITROGEN 50 2000 3.0 BY VENDOR 45 0.968 PNEUMATIC BALL VALVE

SOV- NITROGEN TO BOTTOM OPEN
38 C6 1500 3.0 2.95 25 3.0 IV CLOSED 24VDC X 490 50 JAMESBURY JAMESBURY 0 B
D114 SEAL CLOSED
NI-221 C.S. 150 lb. R.F. - - - - 28.0 VPVL300 SR4/5 9150-31-2236XT
M5-044 DRY SEAL 350 10000 1.2 BY VENDOR 40 1.077 PNEUMATIC BUTTERFLY VALVE
SOV- SEAL GAS TO HOT OPEN
39 GAS C6 5000 0.86 0.85 25 1.5 IV OPEN 24VDC X 5800 350 JAMESBURY JAMESBURY - B
J60.1 TRANSPORT CONVEYOR CLOSED
SG-037 C.S. 150 lb. R.F. - - - - 31.2 VPVL650 SR4/5 FO 815L-11-2236XZ
M5-044 PURGE GAS 150 10000 15.1 BY VENDOR 50 1.079 PNEUMATIC BALL VALVE
SOV- PURGE GAS TO HOT OPEN
40 C6 5000 15.1 1.1 25 16.0 IV CLOSED 24VDC X 5100 150 JAMESBURY JAMESBURY - B
J60.2 TRANSPORT CONVEYOR CLOSED
PG-032 C.S. 150 lb. R.F. - - - - 31.3 VPVL650 SR4/5 9150-31-2236XT
M5-077 NITROGEN 250 10300 10 BY VENDOR 45 0.968 PNEUMATIC BALL VALVE
NITROGEN TO OPEN
41 SOV-D96 C6 300 9 8.8 25 10.0 IV CLOSED 24VDC X 15200 250 JAMESBURY JAMESBURY B
DISTRIBUTION CLOSED
NI-002 C.S. 150 lb. R.F. - - - 28 B1JU20/70L 9150-31-2236XT
M5-019 PURGE GAS 25 10 0.12 0.1 50 1.079 PNEUMATIC BALL VALVE
SOV- PREHEATED NATURAL GAS OPEN
42 C8 - - - 25 6.0 IV CLOSED 24VDC X 100 25 JAMESBURY JAMESBURY C
D33.1 PURGE CLOSED
NG-014 C.S. 150 LB. R.F. - - - - 31.3 VPVL200 SR4/5 9150-31-2236XT
CLARIFIER UNDERFLOW M5-081 PROCESS 80 25 8.8 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
SOV-
43 FLUSH WATER ON WATER C1 - - - 33 9.0 MFG STD OPEN NONE 24VDC X 1160 80 JAMESBURY JAMESBURY - C
E71.4
CLARIFIER RECYCLE LINE P1-006 PWS-031 C.S. 150 lb. R.F. - - - - - VPVL450 SR4/5 FO 9150-31-2236XT
M5-081 PROCESS 40 10 8.8 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
SOV- CLARIFIER UNDERFLOW
44 WATER C1 - - - 33 9.0 MFG STD OPEN NONE 24VDC X 270 40 JAMESBURY JAMESBURY - C
E71.5 FLUSH WATER VALVE
P1-006 PWS-180 C.S. 150 lb. R.F. - - - - - VPVL300 SR4/5 FO 9150-31-2236XT
M5-081 PROCESS 40 10 8.8 BY VENDOR 40 1.0 PNEUMATIC BALL VALVE
SOV- CLARIFIER UNDERFLOW
45 WATER C1 - - - 33 9.0 MFG STD OPEN NONE 24VDC X 270 40 JAMESBURY JAMESBURY - C
E71.6 FLUSH WATER VALVE
P1-006 PWS-171 C.S. 150 lb. R.F. - - - - - VPVL300 SR4/5 FO 9150-31-2236XT

Sheet 4 of 4