TIL JOB NO: 90.

1003
CUSTOMER: THYSSENKRUPP INDUSTRIES INDIA PVT. LTD.
PROJECT : RELIANCE CEMENTATION (INDIA) LTD.
EQPT : WEIGH FEEDER (WF)

TABLE OF CONTENTS
SR. NO. DESCRIPTION PAGE NO.

OPERATION & MAINTENANCE MANUAL FOR TUC-6

1.0 100
CONTROLLER.
1.1 PROFIBUS INTERFACE DESCRIPTION. 07

2.0 MECHANICAL DATA.

2.1 ASSEMBLY & STARTUP INTRUCTION. 01
2.2 MAINTENANCE INTRUCTION. 08
2.3 LUBRICATION CHART. 04
2.4 TESTING / ADJUSTING MANUAL. 02
2.5 ERECTION INTRUCTION MANUAL. 04
2.6 SAFETY & STOREGE MANUAL. 02
2.7 AC MOTOR SPECIFICATION. 20
2.8 GEAR BOX INSTALLATION & MAINTENANCE MANUAL. 21

3.0 TECHNICAL DATA.

3.1 TACHOMETER TECHNICAL LITERATURE. 01
3.2 DATA SHEET. 02
3.4 LOADCELL SPECIFICATION WF. 03

4.0 ELECTRICAL DRAWING 43

5.0 GAD 02


 (INDIA LTD.)

PROFIBUS INTERFACE DESCRIPTION

MANUAL
INTERFACE DESCRIPTION Profibus-DP (Slave)
Weigh Feeder with TUC-6CAN Electronics
TUC6CAN-010-EE23.8a-R0 Page 1 of 7

TABLE OF CONTENTS
1.0 General.....2

2.0 Interface.............................................. 2
2.1 Transmission Mode............................. 2
2.2 Communication Protocol..................... 2
2.3 Transmission Rate..................................... 2
2.4 Cable lengths...................................................................................... 2
2.5 Station Address setting........................... 2

3.0 Receive Data Table............................ 2

4.0 Transmit Data Table................................. 3

5.0 Conformance certificate..6

5.1 GSD file. 6

Software_version: 2.0
2008-10-03
INTERFACE DESCRIPTION Profibus-DP (Slave)
Weigh Feeder with TUC-6CAN Electronics
TUC6CAN-010-EE23.8a-R0 Page 2 of 7

1.0 General

The RS-485 Serial Interface on the SIO (Profibus-DP) module of TUC-6 Controller can
be used to interface a Profibus-DP Master to TUC-6 controller. The Profibus Master can
perform the following functions,
- Send control commands
- Read data

2.0 Interface

2.1 Transmission Mode - RS-485

2.2 Communication Protocol Profibus-DP

2.3 Transmission Rate 9.6 K baud to 12 M baud (Auto baud rate detection)

2.4 Cable Lengths

Upto 93.75 K baud - 1200 m
187.5 K baud - 1000 m
500 K baud - 400 m
1 to 1.5 M baud - 200 m
3 to 12 M baud - 100 m

2.5 Station address setting 01 to 99 (from TUC-6)

3.0 Receive Data Table (From Profibus-DP Master to TUC-6)

Receive Data Address Description Remarks

Word Byte Bit
Address Address Number
Word 0 Byte 0 Bit 7 Free M089
Bit 6 Free M088
Bit 5 Free M087
Bit 4 Free M086
Bit 3 Free M085
Bit 2 Free M084
Bit 1 Free M083

Software_version: 2.0
2008-10-03
INTERFACE DESCRIPTION Profibus-DP (Slave)
Weigh Feeder with TUC-6CAN Electronics
TUC6CAN-010-EE23.8a-R0 Page 3 of 7

Bit 0 Free M082

Byte 1 Bit 7 Zeroing Start M007
Bit 6 Remote ON/OFF M006
(Control through SIO)
Bit 5 Reset Totaliser1 M005
Bit 4 Accept Count_DL, M004
Span_Count
Bit 3 Free M003
Bit 2 Free M002
Bit 1 Stop via PB M001
Bit 0 Start via PB M000
Word 1 Byte 2 - W3, Setpoint Unsigned Int-16
Byte 3 - Decimal point & unit as
per TUC-6 configuration
Word 2 Byte 4 - Count_DL Unsigned Int-16
Byte 5 -
Word 3 Byte 6 - Span_Count Unsigned Int-16
Byte 7 -

4.0 Transmit Data Table (From TUC-6 to Profibus-DP Master)

Send Data Address Description Remarks

Word Byte Bit
Address Address Number
Word 0 Byte 0 Bit 0 to 7 A000 to A007 Digital Output
Byte 1 Bit 0 to 7 A008 to A015 Digital Output
Word 1 Byte 2 Bit 0 to 7 A016 to A023 Digital Output
Byte 3 Bit 0 to 7 A024 to A031 Digital Output
Word 2 Byte 4 Bit 0 Load Disturbance M032
Error
Bit 1 Belt Tracking Fault M033
Bit 2 Drive Disturbance M034
Bit 3 Deviation Disturbance M035
Bit 4 General Fault M036
Bit 5 Belt Slip M037
Bit 6 Zeroing: Corr > limit M038
Bit 7 Zeroing Aborted M039
Byte 5 Bit 0 Free M040

Software_version: 2.0
2008-10-03
INTERFACE DESCRIPTION Profibus-DP (Slave)
Weigh Feeder with TUC-6CAN Electronics
TUC6CAN-010-EE23.8a-R0 Page 4 of 7

Bit 1 Feeder selected M041

Bit 2 Free M042
Bit 3 Local / Remote Mode M043
selected (1-Local)
Bit 4 Gravimetric/Volumetric M044
mode selected
(1-Grav. mode)
Bit 5 Interlock/De-Interlock M045
selected (1-Interlock)
Bit 6 Free M046
Bit 7 Vibrator Start/Stop M047
Word 3 Byte 6 Bit 0 Limit Value 1 M048
Bit 1 Limit Value 2 M049
Bit 2 Overload error M050
Bit 3 Underload error M051
Bit 4 Free M052
Bit 5 Bin Pre-feeder ON M053
Bit 6 Control Measuring ON M054
Bit 7 Control Measuring M055
Aborted
Byte 7 Bit 0 Zeroing: in Progress M056
Bit 1 Zeroing: OK M057
Bit 2 Free M058
Bit 3 Quantity Reached M059
Bit 4 Free M060
Bit 5 BLMS-Limit1 M061
Bit 6 BLMS-Limit2 M062
Bit 7 BLMS-Limit3 M063
Word 4 Byte 8 Bit 0 WF-Start/Stop/Fault M064
Bit 1 PFStart/Stop/Fault M065
Bit 2 WF-Start/Stop M066
Bit 3 PF-Start/Stop M067
Bit 4 System Healthy (1) M068
Bit 5 Loadcell fault M069
Bit 6 AI Card M070
Communication Fault
Bit 7 PF Tacho Fault M071
Byte 9 Bit 0 Free M072

Software_version: 2.0
2008-10-03
INTERFACE DESCRIPTION Profibus-DP (Slave)
Weigh Feeder with TUC-6CAN Electronics
TUC6CAN-010-EE23.8a-R0 Page 5 of 7

Bit 1 Free M073

Bit 2 Free M074
Bit 3 Free M075
Bit 4 Free M076
Bit 5 Free M077
Bit 6 Free M078
Bit 7 Free M079
Word 5 Byte 10 - X, Actual Feedrate Unsigned Int-16
Byte 11 - Decimal point & unit as
per TUC-6 configuration
Word 6 Byte 12 - S1, Totalizer 1 Unsigned Int-32
Byte 13 - Decimal point & unit as
Word 7 Byte 14 - per TUC-6 configuration
Byte 15 -
Word 8 Byte 16 - S2 Totalizer 2 Unsigned Int-32
Byte 17 - Decimal point & unit as
Word 9 Byte 18 - per TUC-6 configuration
Byte 19 -
Word 10 Byte 20 - Xd, Regulator Signed Int-16
Byte 21 - Deviation 000,0 % - Fixed Format
Word 11 Byte 22 - Wc, Current Setpoint Unsigned Int-16
Byte 23 - Decimal point & unit as
per TUC-6 configuration
Word 12 Byte 24 - BB, Belt Load (%) Signed Int-16
Byte 25 - 000,0 % - Fixed Format
Word 13 Byte 26 - T, Tacho (Hz) Unsigned Int-16
Byte 27 - 0000 Hz-Fixed format
Word 14 Byte 28 - Y0, WF drive setpoint Unsigned Int-16
Byte 29 - 000,0%-Fixed format
Word 15 Byte 30 - Count_Present Unsigned Int-16
Byte 31 -
Word 16 Byte 32 - Y1, PF drive setpoint Unsigned Int-16
Byte 33 - 000,0%-Fixed format
Word 17 Byte 34 - Gate Opening Unsigned Int-16
Byte 35 - 000,0%-Fixed format
Word 18 Byte 36 - L, Hopper Level Unsigned Int-16
Byte 37 - Decimal point & units as
per TUC-6 configuration

Software_version: 2.0
2008-10-03
INTERFACE DESCRIPTION Profibus-DP (Slave)
Weigh Feeder with TUC-6CAN Electronics
TUC6CAN-010-EE23.8a-R0 Page 6 of 7

Word 19 Byte 38 - Sk, Correction value Signed Int-16

Byte 39 - Control measurement 00,00%-Fixed format
Word 20 Byte 40 - Error Number Unsigned Int-16
Byte 41 -
Word 21 Byte 42 - Free
Byte 43 -
Word 22 Byte 44 - Free
Byte 45 -
Word 23 Byte 46 - Free
Byte 47

Note:
a) 2 Byte Parameter value ranges:
i) Un-signed Int-16 : 0 to 65535
ii) Signed Int-16 : -32767 to +32767

b) 4 Byte Parameter value ranges:

i) Un-signed Int-32 : 0 to 4294967295

c) Error Number significance

Error Meaning
Number
00 No Error
01 Inverter1 Communication
02 DIO 1 Communication
03 DIO 2 Communication
04 AIO 1 Communication
05 SIO Communication
06 Inverter2 Communication
07 Tacho Fault
08 Belt Tracking
09 Input Error
10 Overload Alarm
11 Zero Correction Fault
12 Underload Alarm
13 Loadcell Fault
14 Integration Off

Software_version: 2.0
2008-10-03
INTERFACE DESCRIPTION Profibus-DP (Slave)
Weigh Feeder with TUC-6CAN Electronics
TUC6CAN-010-EE23.8a-R0 Page 7 of 7

15 Analog input Error

16 Emergency Stop
17 Drive Interlock Error
18 Deviation Fault
19 No PLC File
20 Quantity Over
21 Drive Fault
22 'Correction > Set-Limit
23 Correction Aborted
24 CAN Communication Fault
25 Master Communication Fault
26 EEPROM Write Error
27 Belt Slip Fault
28 Bin Loadcell Fault
29 Error Scaling

5.0 Conformance Certificate

The TUC-6 SIO module is based on HMS Industrial Networks AB make, AnyBus-IC
modules. These modules conform to Profibus-DP slave specifications and are certified
by PROFIBUS Nutzerorganisation authorized test laboratory. Test conformance
certificate, Z00707, can be downloaded from www.anybus.com.

5.1 GSD file

The GSD file for this device is TUC6_0A9B.gsd & can be obtained from Transweigh
India Ltd.

Software_version: 2.0
2008-10-03