Page

H17/28 1/3
Section No. Rev.
Engine Maintenance General Clearances and Wear Limits

G09200 1B

Section Wear and

Part Schematic drawing Nominal Size Clearance
No. Repair Limit

Inner diameter +0.04

D=170 0 170.4
of cylinder liner

M15000 Cylinder Wall thickness Max=4.48

4.25
M15100 liner of flame ring Min =4.43

Cylinder liner A=13 (11.99)

Water jacket B=69 (59)

st -0.01
1 ring A=5 -0.025 a = 0.15~0.195 0.5

st +0.17
1 groove A1=5 +0.14 5.37

nd -0.01
2 ring B=4 -0.025 b = 0.1~0.145 0.5
Piston ring
M31100
and groove
nd +0.12
2 groove B1=4 +0.09 4.32

-0.01
Oil scraper ring C=5 -0.025 c = 0.05~0.085 0.3

rd +0.06
3 groove C1=5 +0.04 5.20

Piston pin and

a = 0.01~0.032 0.12
boss

Piston pin A=85

Piston pin and

b = 0.06~0.127 0.16
bush
M31000
M32130

Big-end bearing A=175 a = 0.128~0.212 0.29

Main
Crankshaft B=175 b = 0.149~0.233 0.3
bearing

M13250

Thrust
C=100 c = 0.1~0.335 0.5
bearing

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 08.08/YJH
 Page
H17/28 2/3
Section No. Rev.
Engine Maintenance General Clearances and Wear Limits

G09200 1B

Section Wear and

Part Schematic drawing Nominal Size Clearance
No. Repair Limit

B
Camshaft b A=145 a = 0.130~0.211 0.26
bearing a

M25000 Camshaft
A
Camshaft thrust
B=10 b = 0.1~0.35 0.5
bearing

Intake/exhaust a = 0.4~0.9
rocker arm shaft A=34
and bearing a = 0.4~0.9

M21210

Valve
operating Tappet and
B=38 b = 0.05~0.082 0.2
mechanism tappet guide
and tappet
G
d g

D C=22 c = 0.070~0.113 0.2

Tappet roller c
D=40 d = 0.050~0.091 0.2
M23000 shaft and f E=22 e = 0.150~0.350 0.5
bearing C
F
F=10 f = 0.065~0.111 0.2
e
E
G=8 g= 0.16~0.88 1.2

Intake valve
(stem part) and A=14 a = 0.06~0.143 0.3
guide
M21130
Exhaust valve
(stem part) and A=14 a = 0.08~0.163 0.3
guide

Guide pin for

M21210 B=16 b = 0.025~0.055 0.2
yoke

Intake and
exhaust
valve Intake valve C=5.6
4.1
(face part) R1=30 R1= -05~ 0

Intake valve
R2=30 R2= 0~ 05
seat

M21200
Exhaust valve E=5.3
3.8
(face part) R3=30 R3= -05~ 0

Exhaust valve
R4=30 R4= 0~ 05
seat

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 08.08/YJH
 Page
H17/28 3/3
Section No. Rev.
Engine Maintenance General Clearances and Wear Limits

G09200 1B

Section Wear and

Part Schematic drawing Nominal Size Clearance
No. Repair Limit
B
b
Idle gear shaft A=80 a = 0.156~0.232 0.4
and bushing a B=77 b = 0.200~0.450 0.5

Timing gear
A
M35000 Backlash c = 0.15~0.4 0.5

Other gear Backlash c = 0.15~0.4 0.7

a
Intake b 1) Valve
Clearance (a) 0.5 mm
Valve clearance is
with engine
cold.
M21210 2) (b) should
be set at 0
prior to the
Exhaust adjustment
Clearance (a) 0.5 mm of (a)
valve

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 08.08/YJH