Cement Lining Concepts

CEMENT / LINING CONCEPTS
CEMENTO
REVESTIMIENTOS
CEMENT LININGS
hybrid spinel technology by RHI

RHI AG
REFRACTORY COMPETENCE REFRACTORY COMPETENCE
INOVACIN POR TRADICIN INNOVATION BORN OF
Y EXPERIENCIA TRADITION AND EXPERIENCE
Somos uno de los suministradores de productos refractarios cermicos de alta We are one of the worlds leading suppliers of high-grade ceramic refractory
calidad y servicios lderes en el mundo. Nuestro objetivo es crear valor aadido products and services. As a reliable and competent partner it is our constant aim
al proceso de nuestros clientes alcanzando la mejor relacin calidad/precio con to add value to the process of our customers by achieving the best price/
nuestras soluciones para sistemas refractarios. performance ratio with our refractory systems solutions.
La marca RHI es sinnimo de altos estndares de calidad con su enfoque en la The RHI brand stands for highest quality standards with its focus on tradition and
tradicin y experiencia siglo-largo con know-how tecnolgico y la innovacin. century-long expertise with technological know-how and innovation.
Somos un socio global para la industria del cemento. Desde que los ladrillos We are a global partner for the cement industry. Ever since refractory bricks have
refractarios se utilizan en los hornos rotativos de la industria del cemento, hemos been used in rotary kilns in the cement industry, we have contributed signifi-
contribuido de forma significativa a garantizar una calidad de revestimiento cantly to guaranteeing optimum lining quality and safe production. Worldwide
ptima con una produccin segura. Nuestras marcas mundialmente famosas renowned brands amongst them ANKRAL, REXAL, RUBINAL, ANKO, UREX,
entre ellas ANKRAL, REXAL, RUBINAL, ANKO, UREX, RESISTAL y MAXIAL se RESISTAL and MAXIAL have been established in the market as state of the
han establecido en el mercado como puntos de referencia por su alto nivel de art. At the RHI Technology Center Leoben, Austria, one of the worlds largest
desarrollo tcnico. Nuestro Centro de Desarrollo Tecnolgico en Leoben, Austria, research and development centers of the refractories industry, existing concepts
es uno de los ms importantes centros de investigacin y desarrollo de la indus- are improved continuously and innovative new developments are promoted in
tria del refractario; los conceptos existentes pasan un proceso de revisin conti- order to sustain and expand our position as the global technology leader.
nua y de forma anloga se fomenta el desarrollo y la innovacin para mantener y
expandir nuestra posicin como lder de la tecnologa global. Cement producers demand high profitability. Therefore, RHI aims to raise the
productivity of its customers. Durability, reliability and functionality are essential
Los productores de cemento buscan un alto rendimiento. Por ello RHI tiene como factors for refractory materials in the cement industry. According to these
objetivo aumentar la productividad de sus clientes. La durabilidad, funcionalidad criteria, RHI has developed its products and consistently improves them to meet
y rentabilidad son factores esenciales para los materiales refractarios de la all demands of the ever changing process technologies applied in modern
industria del cemento. Siguiendo estos criterios, RHI ha desarrollado y adaptado cement production.
sus productos para cumplir todos los requisitos de los siempre cambiantes proce-
sos tecnolgicos de la produccin de cemento. Based on this objective, RHI has developed and patented unique refractory
solutions such as the Active Spinel Technology for basic rotary kiln bricks and
Centrndose en este objetivo, RHI ha desarrollado y patentado soluciones refrac- the IS Impregnation technology for fireclay and alumina products. With these
tarias nicas como la tecnologa de la espinela activa para ladrillos bsicos groundbreaking developments RHI has responded to the increased requirements
para hornos rotativos y la tecnologa para la impregnacin IS para productos by the cement industry as a result of more critical kiln operation conditions due
de arcilla y almina. Con estos desarrollos RHI ha respondido al aumento de exi- to increased use of alternative fuels. Consequently, RHI can make its contribution
gencias de la industria del cemento, resultado de un endurecimiento de las con- to guaranteeing the availability and productivity of modern cement kilns.
diciones de trabajo del horno debido al aumento del uso de combustibles alter-
nativos. En consecuencia, RHI contribuye garantizando la productividad de los
modernos hornos de cemento.
CEMENT / LINING CONCEPTS 3

REVESTIMIENTO LINING
RECOMENDADO PARA EL RECOMMENDATION
INTERCAMBIADOR PREHEATER
Application European production Indian production
Alternative concept / Concepto alternativo Cyclones
Application / Aplicacin
Standard lining Alternative concept SOL concept Bricks / Ladrillos
gas ducts upper stages
Castables / Masas
Cyclones gas ducts lower stages /
Cyclones
Cyclones gas ducts upper stages Ciclones conductos de gases etapas inferiores
Cyclones gas ducts upper stages /
gas ducts lower stages
Bricks MAXIAL 25 MAXIAL 382Z MAXIAL 25 V
Ciclones conductos de gases etapas superiores
Castables COMPRIT F33-6 COMPRIT F47-6 COMPRIT F34-5 V
European production / Produccin europea
Gunning mix COMPRIT F30G-6 COMPRIT F30G-5 V Gunning mix / Masa de gunitado
Insulation SUPETHERM 1800 Indian production / Produccin de la India
LEGRIT 110-0,9 Insulation / Aislante
Metallic anchors / Anclajes metlicos
Metallic anchors 1.4828 (309) Raw meal ducts / Conductos de crudo
1.4301 (304) SOL Concept / Concepto SOL
Cyclones gas ducts lower stages Standard lining / Revestimiento estndar
Bricks MAXIAL 42 MAXIAL 310 MAXIAL 42 V

MAXIAL 334SIC MAXIAL 334SIC V
Castables COMPRIT F47-6 CARSIT F10-6 CARSIT SOL F10-6 COMPRIT F42-5 V
CARSIT F10-5 V
Gunning mix COMPRIT F45G-6 CARSIT F10G-6 CARSIT SOL F10G-6 COMPRIT F50G-5 V
Insulation SUPETHERM 1800
LEGRIT 110-0,9
Metallic anchors 1.4845 (310)
Raw meal ducts
Castables COMPRIT F40-6 CARSIT F30-6 CARSIT SOL F30-6 COMPRIT F34-5 V
CARSIT F30-5 V
Raw meal ducts

Alternative concept / Concepto alternativo
Application European production Indian production Application / Aplicacin
Calciner duct / Conducto del calcinador
Calciner upper part / Calcinador parte superior
Calciner duct Castables / Masas
Bricks MAXIAL 310 MAXIAL 334IS MAXIAL 42 V European production / Produccin europea
Gunning mix / Masa de gunitado
Indian production / Produccin de la India Calciner duct
Castables SUPER COMPRIT F41-6 CARSIT F10-6 CARSIT SOL F10-6 DIDURIT F50-5 V Insulation / Aislante
CARSIT F30-6 CARSIT SOL F30-6 CARSIT F10-5 V Metallic anchors / Anclajes metlicos
Gunning mix COMPRIT F45G-6 CARSIT F10G-6 CARSIT SOL F10G-6 COMPRIT F50G-5 V SOL Concept / Concepto SOL
Standard lining / Revestimiento estndar
CARSIT F30G-6 CARSIT SOL F30G-6
CARSIT F30DG-6
CARSIT F10DG-6
Insulation SUPETHERM 1800 L105
SUPETHERM 2000 LEGRAL 26/7
LEGRIT 110-0,9 LEGRIT 120-0,9
Calciner upper part
Bricks MAXIAL 310 MAXIAL 334IS MAXIAL 42 V
Castables SUPER COMPRIT F41-6 CARSIT F10-6 CARSIT SOL F10-6 DIDURIT F50-5 V
CARSIT F30-6 CARSIT SOL F30-6 CARSIT F10-5 V
CARSIT F30G-6 CARSIT SOL F30G-6
CARSIT F30DG-6
CARSIT F10DG-6
Insulation SUPETHERM 1800 L105
SUPETHERM 2000 LEGRAL 26/7
LEGRIT 110-0,9 LEGRIT 120-0,9
Calciner upper part

Castables / Masas
Calciner hot part / Zona caliente del calcinador
Tertiary air duct Ceramic anchors / Anclajes cermicos
Bricks MAXIAL 382Z MAXIAL 334IS MAXIAL 382 V European production / Produccin europea
Gunning mix / Masa de gunitado
Indian production / Produccin de la India
Castables DIDURIT F50-6 COMPRIT ZM23-6 DIDURIT F56-5 V Insulation / Aislante
CARSIT M10-6 CARSIT SOL M10-6 CARSIT M10-5 V Metallic anchors / Anclajes metlicos
Calciner hot part
Gunning mix Not recommended Not recommended / No recomendado
SOL Concept / Concepto SOL
Metallic anchors Tertiary air duct / Tuberia de aire terciario
1.4845 (310)
Calciner hot part
Bricks RESISTAL B50Z RESISTAL B75Z RESISTAL B50 V
RESISTAL SK60C RESISTAL SK60CIS
RESISTAL B65SIC RESISTAL M55SIC V
Castables DIDURIT F50-6 CARSIT M10-6 CARSIT SOL M10-6 DIDURIT F56-5 V
CARSIT M25-6 CARSIT M25-5 V
Gunning mix COMPRIT F50G-6 CARSIT S30G-6 CARSIT SOL S30G-6 COMPRIT F50G-5 V
CARSIT F10DG-6 CARSIT M30G-3 V
CARSIT F30DG-6
CARSIT S25DG-6
Insulation LEGRAL 26/7 LEGRAL 35/0 LEGRIT 125-0,9 V
LEGRIT 136-1,3S LEGRIT 120-0,9 LEGRIT 135-1,3 V
Ceramic anchors RESISTAL S65W CARSITAL M25W-6
Tertiary air duct

Castables / Masas
Ceramic anchors / Anclajes cermicos
Riser duct European production / Produccin europea
Bricks RESISTAL B50Z MAXIAL 334IS RESISTAL B50 V Gunning mix / Masa de gunitado
RESISTAL B50ZIS MAXIAL 334SIC V
Inlet chamber / Cmara de entrada
Castables DIDURIT F50-6 CARSIT F10-6 CARSIT SOL F10-6 DIDURIT F50-5 V Insulation / Aislante
CARSIT F30-6 CARSIT SOL F30-6 CARSIT F10-5 V Metallic anchors / Anclajes metlicos
CARSIT 60-6 COMPAC SOL F53-6 CARSIT F30-5 V Riser duct / Conducto ascendente
Gunning mix CARSIT F30G-6 CARSIT F10DG-6 CARSIT SOL F10G-6 CARSIT M30G-3 V
CARSIT F30DG-6 CARSIT SOL F30G-6
Insulation LEGRAL 26/7 COMPAC SOL F53G-6
LEGRIT 136-1,3S LEGRIT 120-0,9 LEGRIT 125-0,9 V Riser duct
Inlet chamber
Bricks RESISTAL B50Z MAXIAL 334IS RESISTAL B50 V
RESISTAL B50ZIS MAXIAL 334SIC V
Castables DIDURIT F50-6 CARSIT 60-6 DIDURIT F56-5 V
CARSIT F10-6 CARSIT SOL F10-6 CARSIT F30-5 V
CARSIT F30-6 CARSIT SOL F30-6 CARSIT 60-5 V
CARSIT F30G-6 CARSIT SOL F30G-6 CARSIT M30G-3 V
Insulation LEGRAL 26/7
LEGRIT 136-1,3S LEGRIT 125-0,9 V
Inlet chamber

DISTRIBUCIN DE ANCHOR
ANCLAJES ARRANGEMENT
Diseo con anclajes metlicos Metallic Anchoring Concept Anclaje Redondo (Round Anchor brick, RAB) Round Anchor Brick (RAB)
Diseo de anclaje cermico/metlico Ceramic/Metallic Anchoring Concept
Anclaje metlico / Metallic anchor
Anclaje Redondo / Round anchor brick Anclaje cermico / Ceramic anchor brick
Parte metlica / Metallic part CARSITAL M25 RESISTAL S65 W
Dimetro: 8/10/12 mm
Calidad / Quality:
Zona caliente / Hot area: 1.4845
Zona intermedia / Medium area: 1.4828
Zona fra / Cold area: 1.4301
Capucha de plstico / Plastic Cap

Arandela / Washer
Atornillado a la virola / Con grapa (soldada) / Con garras /

Disposition des ancrages / Anchor arrangement Bolt down on shell With shackle (welded) With claw set
Anclaje metlico / Metallic anchors
Techo / Roof Paredes / Walls Distribucin de anclajes / Anchor arrangement
25 Pieces/m2 16 Pieces/m2 Anclajes cermicos y metlicos / Ceramic and metallic anchors
800 750 900 900
200 250 350 350 350 350
200
250
350 350
1000 800 1000 750 350 900 350 900
350 350
1000 350 350

1000
Placa aislante / Placa aislante /

Insulation board Hormign aislante / Insulation board
(e.g. SUPETHERM) Insulation castable (e.g. SUPETHERM)
Hormign / Castable
Hormign / Castable
PYROSTOP SUPERFELT 1300/1400 PYROSTOP SUPERFELT 1300/1400

6/13 mm 6/13 mm

by courtesy of HeidelbergCement AG by courtesy of Lafarge

REVESTIMIENTOS LINING
RECOMENDADOS PARA RECOMMENDATION
HORNOS ROTATIVOS FOR ROTARY KILNS
Kiln type Cooler Discharge end / Lower Central Upper Safety zone Preheating / Chain zone Inlet zone Inlet cone Lower transition zone Upper transition zone Calcining zone
type outlet zone transition zone burning zone transition zone calcining zone
Suspension Grate approx. 1 m 1 - 1.5 x 3-4x 2-3x 2x 5-8x 0.5 - 2 x approx. 1 m

preheater Planetary 1 - 2 x
Precalciner Grate approx. 1 m 1 - 1.5 x 5-8x 2-4x 2x 2-4x 0.5 - 2 x approx. 1 m
Lepol Grate 1-2x
Planetary approx. 1 m 1 - 1.5 x 3x 2-3x 2x 2-5x 0.5 - 2 x approx. 1 m Outlet zone Central burning zone Safety zone Inlet zone
Wet process Grate approx. 1 m 1 - 1.5 x 3-4x 3x 2x 5-8x 4-8x
Planetary 1 - 1.5 x
Dry process Grate approx. 1 m 1 - 1.5 x 3x 3x 2x 5-8x 4-8x 0.5 - 2 x approx. 1 m
Planetary 1 - 1.5 x
Ex Europe
Normal ANKRAL RE ANKRAL ZE ANKRAL ZE AF ANKRAL ZE RESISTAL B75Z RESISTAL B50Z MAXIAL 388Z MAXIAL 310 MAXIAL 310
load ANKRAL Q2 ANKRAL RE ANKRAL ZE ANKRAL RE RESISTAL SK60C
ANKRAL ZE ANKRAL QE ANKRAL QE ANKRAL QE
RESISTAL B80C ANKRAL Q2 ANKRAL Q2
DIDURIT B83-6 COMPRIT ZM23-6 DIDURIT F50-6
COMPRIT A95-6 COMPAC SOL F53-6
High ANKRAL R2 ANKRAL Q2 ANKRAL ZE ANKRAL Q2 RESISTAL B75ZIS RESISTAL B50ZIS MAXIAL 334SIC MAXIAL 334SIC MAXIAL 334SIC
thermo- ANKRAL Q1 ANKRAL Q1 ANKRAL ZE AF ANKRAL Q1 RESISTAL SK60CIS RESISTAL B50Z MAXIAL 334IS MAXIAL 334IS MAXIAL 334IS
chemical RESISTAL S55SIC-Z ANKRAL R2 ANKRAL QE ANKRAL R2 RESISTAL S55SIC-Z
load RESISTAL M45SIC ANKRAL R1 ANKRAL Q2 ANKRAL R1
ANKRAL Z1 ANKRAL Z1
CARSIT M10-6 COMPRIT ZM23-6 CARSIT F10-6
CARSIT SOL M10-6 CARSIT SOL F10-6
Extreme RESISTAL S55SIC-Z ANKRAL QF ANKRAL Q2 ANKRAL QF RESISTAL SK60CIS RESISTAL B50ZIS MAXIAL 334SIC MAXIAL 334SIC MAXIAL 334SIC
thermo- RESISTAL M45SIC ANKRAL Q1 ANKRAL Q1 ANKRAL Q1 RESISTAL S55SIC-Z RESISTAL S55SIC-Z MAXIAL 334IS MAXIAL 334IS MAXIAL 334IS
chemical ANKRAL QF ANKRAL R1 ANKRAL ZE AF ANKRAL R1 RESISTAL M45SIC
load ANKRAL R2 ANKRAL QE ANKRAL R2
ANKRAL Z1 ANKRAL Z1
CARSIT M10-6 COMPRIT ZM23-6
CARSIT SOL M10-6
High ANKRAL QF ANKRAL QF ANKRAL QF ANKRAL QF RESISTAL B75Z RESISTAL B50Z MAXIAL 334SIC MAXIAL 310 MAXIAL 310
mechanical ANKRAL Q1 ANKRAL Q1 ANKRAL Q1 ANKRAL Q1 MAXIAL 334IS
load ANKRAL Q2 ANKRAL Q2 ANKRAL Q2 ANKRAL Q2
ANKRAL QE ANKRAL QE ANKRAL QE ANKRAL QE
RESISTAL S55SIC-Z
CARSIT M10-6 COMPRIT ZM23-6 DIDURIT F50-6
CARSIT SOL M10-6 COMPAC SOL F53-6
Ex India
Normal RESISTAL B80C V RESISTAL B75V RESISTAL B50V MAXIAL 310 V MAXIAL 310 V MAXIAL 310 V
load RESISTAL MK60C V
COMPRIT A95-6 V DIDURIT F50-5 V DIDURIT F50-5 V

High/ RESISTAL B65SIC V RESISTAL M55SIC V RESISTAL M55SIC V MAXIAL 334SIC V MAXIAL 334SIC V MAXIAL 334SIC V
extreme RESISTAL B65SIC V
thermo- CARSIT M10-5 V DIDURIT F50-5 V CARSIT F10-5 V
chemical CARSIT SOL M10-5 V
load
approx. / aprox. High thermo-chemical load / Alta carga termoqumica

Calcining zone / Zona de calcinacin Inlet cone / Cono de entrada
Central burning zone / Zona central de clinkerizacin Inlet zone / Zona de entrada
Chain zone / Zona de cadenas Kiln type / Tipo de horno
Cooler type / Tipo de enfriador Lepol / Lepol
Discharge end / outlet zone / Zona de Salida Lower transition zone / Zona de transicin inferior
Dry process / Proceso en seco Normal conditions / Condiciones normales
Ex Europe / Produccin Europea Outlet zone / Zona de salida
Ex India / Produccin India Planetary / Satlite
Extreme thermo-chemical load / Extremado carga termoqumica Precalciner / Precalcinador
Grate / Parrilla Preheating/calcining zone / Zona de precalentamiento/calcinacin
High/extreme thermo-chemical load / Alta carga termoqumica Safety zone / Zona de seguridad
High mechanical load / Alta carga mecnica Suspension preheater / Intercambiador
Upper transition zone / Zona de transicin superior
Wet process / Proceso hmedo

OPCIONES PARA DESIGN
LA ZONA DE DESCARGA / POSSIBILITIES FOR
ARO DE RETENCIN OUTLET ZONE / NOSERING
Doble anillo de retencin Sistema Veitscher-Magotteaux
Double retainer ring Veitscher-Magotteaux System
Salida cnica RHI Thrust Lock System (TLS)

Conical outlet design
Anillo simple de retencin / hormign

Single retainer ring / castable

REVESTIMIENTO LINING RECOMMENDATION
RECOMENDADO PARA FOR KILN HOOD AND
ENFRIADORES DE PARRILLA GRATE COOLERS
Los actuales sistemas de enfriamiento requieren refractarios de alta calidad. La Todays high-efficiency cooling systems require premium grade refractories. A
combinacin de geometras complejas, condiciones duras como la abrasin intensa, los combination of complex geometries and hazardous conditions, such as intensive
gases calientes y el ataque qumico requieren soluciones refractarias hechas a medida. abrasion, hot gases and chemical attack, require tailor-made solutions from the
La amplia gama de productos de almina empezando por los productos conformados refractory industry. RHIs wide range of alumina products starting with shaped
de calidades como RESISTAL, MAXIAL y LEGRAL continuando con nuestros hormigones products of the RESISTAL, MAXIAL and LEGRAL grades and continuing with our
de alta calidad COMPRIT, DIDURIT y LEGRIT, cumplen estos requisitos y han estado high-grade alumina castables COMPRIT, DIDURIT and LEGRIT meet those
trabajando en numerosas plantas de cemento en todo el mundo. challenges and have been serving in numerous cement plants all over the globe.
Kiln hood upper part
Adems de los citados con anterioridad, RHI ofrece una amplia gama de hormigones Besides these well-known castables, RHI also offers a broad range of concretes
para su aplicacin por gunitado. Las masas de Shotcrete (proyectado) estn for application by gunning techniques. Shotcrete mixes are also available apart
disponibles, adems de en su aplicacin convencional, por gunitado (calidades from the conventional gunning application (brand names with the appendix G).
marcadas con G). Los hormigones de nombre COMPAC SHOT se caracterizan por unas Concretes with the brand name COMPAC SHOT are characterized by excellent Expansion joints
propiedades fsicas excelentes comparables a los hormigones colables permitiendo physical properties, comparable to cast concretes enabling quick installation
un gran progreso de la instalacin con pocas prdidas de material. Gracias a la progress with low material loss. With the Dense Gunning Technique it is now also
tcnica de gunitado denso DGT, tambin es posible ahora gunitar hormigones de possible to apply low-cement castables (brand names with the appendix DG) with
bajo cemento (calidades marcadas con DG) con el equipo de gunitado convencional, conventional gunning equipment, keeping investment costs for gunning techniques
manteniendo bajos los costes de las tcnicas de gunitado y garantizando las low and guaranteeing the outstanding properties of low-cement castables.
extraordinarias caractersticas de los hormigones de bajo cemento. Los autocolables Free-flowing castables (DIDOFLO) are also available for special applications.
(DIDOFLO) tambin se encuentran disponibles para aplicaciones especiales.
Auxiliary materials, such as metallic and ceramic anchoring systems and a
La gama de productos de RHI se completa con materiales auxiliares, como los
variety of calcium silicate boards and fiber products, complement RHIs wide
sistemas de anclaje metlico y cermico, as como las placas de silicato clcico y
product range.
productos a base de fibra.

Standard lining Alternative concept SOL concept
Kiln hood upper part

Bricks RESISTAL B75Z RESISTAL B75ZIS RESISTAL B75 V
RESISTAL B65SIC RESISTAL M55 SIC V
RESISTAL B65SIC V
Castables DIDURIT B83-6 CARSIT M10-6 CARSIT SOL M10-6 DIDURIT B83-5 V
DIDURIT M60-6 CARSIT M25-6 CARSIT M10-5 V
Gunning mix COMPRIT B80G-3 CARSIT S30G-6 CARSIT SOL S30G-6 CARSIT M30G-5 V
DIDURIT F53DG-6 CARSIT S25DG-6
Insulation LEGRAL 26/7 LEGRAL 35/0
LEGRIT 136-1,3S LEGRIT 120-0,9 LEGRIT 135-1,3 V
Kiln hood lower part
Bricks RESISTAL B50Z RESISTAL B50ZIS RESISTAL B50 V Alternative concept / Concepto alternativo
RESISTAL B65SIC RESISTAL B65SIC V Application / Aplicacin
Bricks / Ladrillos
Castables / Masas
DIDURIT M60-6 CARSIT M25-6 CARSIT M10-5 V Ceramic anchors / Anclajes cermicos
Gunning mix COMPRIT F50G-6 CARSIT S30G-6 CARSIT SOL S30G-6 CARSIT M30G-5 V European production / Produccin europea
DIDURIT F53DG-6 CARSIT S25DG-6 Gunning mix / Masa de gunitado

Indian production / Produccin de la India Kiln hood lower part
Insulation / Aislante
LEGRAL 26/7 LEGRAL 35/0 Kiln hood lower part / Zona inferior del cabezal
LEGRIT 136-1,3S LEGRIT 120-0,9 LEGRIT 135-1,3 V Kiln hood upper part / Zona superior del cabezal
1.4845 (310) Metallic anchors / Anclajes metlicos
Metallic anchors
Ceramic anchors RESISTAL S65W CARSITAL M25W-6 Standard lining / Revestimiento estndar

Alternative concept / Concepto alternativo Alternative concept / Concepto alternativo
Application European production Indian production Application / Aplicacin Application European production Indian production Application / Aplicacin
Standard lining Alternative concept SOL concept Bricks / Ladrillos Standard lining Alternative concept SOL concept Bricks / Ladrillos
Castables / Masas Castables / Masas
Ceramic anchors / Anclajes cermicos Ceramic anchors / Anclajes cermicos
Cooler hot section Clinker bed wear lining / Cooler bull nose Cooler bull nose / Pecho de paloma
Bricks RESISTAL B50Z RESISTAL B50ZIS RESISTAL B50 V Revestimiento de desgaste para lecho de clinker Castables CARSIT M10-6 CARSIT S30-6 CARSIT SOL S30-6 CARSIT M10-5 V European production / Produccin europea
Cooler cool section / Seccion fria del enfriador Gunning mix / Masa de gunitado
RESISTAL B65SIC RESISTAL M55SIC V CARSIT M30-5 V
Cooler hot section / Seccion caliente del enfriador Indian production / Produccin de la India
Castables DIDURIT F50-6 CARSIT M10-6 CARSIT SOL M10-6 DIDURIT F56-5 V European production / Produccin europea Gunning mix Not recommended Insulation / Aislante
DIDURIT M60-6 CARSIT M25-6 CARSIT M10-5 V Gunning mix / Masa de gunitado Insulation SUPETHERM 2000 Metallic anchors / Anclajes metlicos
COMPRIT F50G-6 CARSIT S30G-6 CARSIT SOL S30G-6 CARSIT M30G-5 V Indian production / Produccin de la India LEGRIT 136-1,3S LEGRIT 120-0,9 LEGRIT 125-0,9 V Not recommended / No recomendado
Gunning mix
Insulation / Aislante SOL Concept / Concepto SOL
DIDURIT F53DG-6 CARSIT S25DG-6 Metallic anchors / Anclajes metlicos Metallic anchors 1.4845 (310) Standard lining / Revestimiento estndar
Insulation SUPETHERM 2000 SOL concept / Concepto SOL Ceramic anchors RESISTAL S65W CARSITAL M25W-6 Suction chamber / Cmara de succin
LEGRAL 26/7 L105 Standard lining / Revestimiento estndar 1.4845 (310)
LEGRIT 136-1,3S LEGRIT 120-0,9 LEGRIT 125-0,9 V Suction chamber
Metallic anchors 1.4845 (310) Bricks MAXIAL 42 MAXIAL 42 V
Ceramic anchors RESISTAL S65W CARSITAL M25W-6 Castables SUPER COMPRIT F41-6 CARSIT F10-6 CARSIT SOL F10-6 DIDURIT F50-5 V
Cooler cool section CARSIT F10-5 V
Bricks MAXIAL 42 MAXIAL 25 MAXIAL 42 V Gunning mix COMPRIT F45G-6 CARSIT F10G-6
Castables COMPRIT F47-6 COMPRIT F42-5 V Insulation SUPETHERM 1800
COMPRIT F33-6 COMPRIT F34-5 V Metallic anchors 1.4828 (309)
Gunning mix COMPRIT F45G-6 COMPRIT F50G-5 V Ceramic anchors RESISTAL S65W CARSITAL M25W-6
COMPRIT F30G-6 COMPRIT F30G-5 V
Clinker bed wear lining
Bricks RESISTAL B80C RESISTAL B75ZIS RESISTAL B65SIC V
RESISTAL B65SIC RESISTAL B80C V
Castables CARSIT S30-6 CARSIT M10-6 CARSIT SOL M10-6 CARSIT M10-5 V
CARSIT M25-6 CARSIT M25-5 V
Cooler hot section
Cooler hot section
Cooler bull nose

Cooler cool section
Clinker bed wear lining

QUEMADOR BURNER LANCE ENFRIADOR DE SATLITES PLANETARY COOLER

Alternative concept / Concepto alternativo Kiln outlet
Application / Aplicacin cooler elbows
Standard lining Alternative concept SOL concept Burner / Quemador
Castables / Masas
European production / Produccin europea
Burner Indian production / Produccin de la India
Castables CARSIT M10-6 CARSIT SOL M10-6 COMPRIT A95-6 V SOL Concept / Concepto SOL Burner
COMPRIT A95-6 CARSIT SOL MB A10-15 CARSIT M30-5 V
COMPAC SOL MB A100-15 CARSIT M10-5 V
CARSIT SOL M10-5 V Planetary cooler tubes
CARSIT SOL M30-5 V
Dam ring

Standard lining Alternative concept SOL concept
Dam ring
Bricks RESISTAL B80C RESISTAL B75ZIS RESISTAL B80 V
RESISTAL B65SIC RESISTAL B80C V
RESISTAL B65SIC V
Kiln outlet cooler elbows
Castables CARSIT M10-6 COMPRIT ZM23-6 CARSIT SOL M10-6 CARSIT M10-5 V
CARSIT S30-6 CARSIT SOL S30-6 CARSIT M30-5 V
Planetary cooler tubes
Bricks RESISTAL SK60C RESISTAL SK60CIS RESISTAL MC60C V
MAXIAL 382Z RESISTAL S55SIC RESISTAL B65SIC V
MAXIAL 382 V
Alternative concept / Concepto alternativo Kiln outlet cooler elbows /

Application / Aplicacin Salida del horno codos de satlites
Bricks / Ladrillos Metallic anchors / Anclajes metlicos
Castables / Masas Planetary cooler tubes / Tubos satlites
Dam ring / Aro de retencon SOL Concept / Concepto SOL
European production / Produccin europea Standard lining / Revestimiento estndar

REVOLUCIN EN EL DESARROLLO REVOLUTION IN DEVELOPMENT
DE LADRILLOS DE MAGNESITA OF CHROME-FREE MAGNESIA
LIBRES DE CROMO BRICKS
En el pasado, los ladrillos de espinela de magnesia-almina fueron considerados In the past, magnesia-alumina-spinel bricks were considered state of the art for ANKRAL ZE Aplicacin de una nueva tecnologa ANKRAL ZE implementation of a new technology
los ms avanzados para los revestimientos libres de cromo de los hornos de chrome-free kiln linings in the cement industry. Available standard MA-spinel
cemento. Los ladrillos de MA-espinela disponibles difieren principalmente en el bricks differ mainly in the type of magnesia and in the amount and type of their El ANKRAL ZE se desarroll en 1996 y es el primer ladrillo para horno rotativo de ANKRAL ZE was developed in 1996 and is the first cement rotary kiln brick based
tipo de magnesia y en la cantidad y tipo del aportador de almina (MA-espinela alumina carrier (sintered and fused MA-spinel, calc. alumina, white fused cemento a base de hercinita una espinela activa. Desde entonces, el ANKRAL on hercynite an active spinel. Since then, ANKAL ZE has become the standard
sinterizada o fundida, almina calcinada, almina fundida, etc.). alumina, etc.). ZE se ha transformado en el revestimiento de desgaste para las zonas calientes wear lining for the burning zones in many kilns. Due to its low thermal
en muchos hornos. Debido a su baja conductividad trmica, excelente flexibilidad conductivity, excellent flexibility and outstanding ability to form a very stable and
Bajo las severas condiciones de los hornos modernos, la elevada cantidad de Under the severe conditions of modern cement kilns, the high amount of alumina y extraordinaria capacidad para formar un revestimiento protector, el ANKRAL ZE protective coating, ANKRAL ZE has developed into one of the big sellers for RHI.
almina en los ladrillos de MA-espinela, requerida para la flexibilidad, se in MA-spinel bricks required for flexibility has to be considered a disadvantage. es uno de los productos ms vendidos por RHI. Esta calidad de ladrillo es muy This brick grade is highly appreciated by customers worldwide due to its superb
considera un inconveniente. Debido a la formacin de aluminatos clcicos de Due to the formation of low melting calcium aluminates, corrosion resistance apreciada por los clientes a nivel mundial debido a su magnfica relacin precio/ price/performance ratio.
bajo punto de fusin la resistencia a la corrosin y la resistencia en caliente se and hot erosion strength are reduced. rendimiento.
reducen.
ANKRAL Z1 Un desarrollo conseguido ANKRAL Z1 a targeted development
Because of this fact RHIs research work has focused on reducing the alumina
Por este hecho la investigacin de RHI ha estado dirigida a la reduccin del content to a minimum with a simultaneous improvement of the fracture A partir del desarrollo de nuestra patentada tecnologa de la hercinita se ha Based on the development of our patented hercynite technology it was possible
contenido en almina hasta un mnimo al mismo tiempo que una mejora mechanical behavior. podido crear un producto con una materia prima nica y caractersticas to develop a product with a unique raw material concept and outstanding
simultnea del comportamiento mecnico a la fractura. excepcionales. El ANKRAL Z1 proporciona una resistencia a los ataques de properties. ANKRAL Z1 provides a substantially improved resistance to alkali salt
Of all possible members of the spinel groups, hercynite and galaxite were found lcalis e infiltracin de clinker mejorada sustancialmente en combinacin con attack and clinker infiltration combined with high structural flexibility. The
De todos los miembros posibles del grupo de las espinelas, la Hercinita y la to be the most efficient. Due to the very low amount of alumina required, the una elevada flexibilidad estructural. Una caracterstica esencial aadida es la incomparable coating forming tendency of ANKRAL Z1 is a further essential
Galaxita se han mostrado las ms eficientes. Debido al bajsimo contenido de sensitivity to corrosion by clinker melt and alkali salts is significantly reduced. incomparable tendencia al encostramiento del ANKRAL Z1. El efecto de este feature. The effect of this protective mechanism on service life and kiln shell
almina requerido, se reduce significativamente la sensibilidad a la corrosin por Another property is the low permeability, which reduces the tendency to mecanismo de proteccin en la vida til del ladrillo y en la temperatura de la temperature cannot be achieved with conventional MA-spinel bricks.
fundidos de clnker y sales alcalinas. Una propiedad adicional es la baja infiltration. virola del horno no puede alcanzarse con ladrillos convencionales de espinela.
permeabilidad que reduce la tendencia a la infiltracin.
Despite the reduced alumina content, the tensile strength of magnesia hercynite
A pesar del reducido contenido en almina, la resistencia de los ladrillos de and magnesia galaxite bricks is kept at a much higher level compared to
magnesia-hercinita y magnesia-galaxita se mantiene a un nivel superior conventional top grade MA-spinel bricks even at high temperatures (1,100 C).
comparado con ladrillos con-vencionales de MA-espinela de alta gama, incluso a
altas temperaturas (1.100C).
Innovation in Basic Bricks for Cement Rotary Kilns
First installations of ANKRAL ZE (R63)
Rebranding of all RHI CRK brands in
Introduction of ANKRAL ZC into the

600
Introduction of Q-series including

Introduction of ANKRAL Q2 (T2)
Grant of the Hercynite patent
ANKRAL Q1 and ANKRAL QE

Introduction of ANKRAL QF
Introduction of ANKRAL Z1
500
400
Chinese market
Load [N]
ANKRAL
300
200
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
100
140.000
0
0 2 4 6 8 10 12 14 Test de rotura de cua 120.000
Displacement [mm] Ensayo de rotura por accin de cua el objetivo de este
ensayo es la determinacin de los parmetros de fractura 100.000
Herzynith [t]
Magnesia galaxite brick mecnica a altas temperaturas (1.100 C a 1.250 C).
Magnesia hercynite brick 80.000
Conventional magnesia MA-spinel brick Wedge splitting test 60.000
The specific feature of this testing method is the
Conventional magnesia MA-spinel brick / Ladrillo convencional de magnesia espinela
Displacement / Desplazamiento
determination of fracture mechanical parameters at high 40.000
Load / Carga temperatures (1,100 C to 1,250 C).
Magnesia galaxite brick / Ladrillo de magnesia-galaxita 20.000
Magnesia hercynite brick / Ladrillo de magnesia-hercinita
0
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

LA SERIE Q DE ANKRALES ANKRAL Q-SERIES CONCEPTO Q Q CONCEPT
LA QLAVE DEL XITO THE QS TO SUCCESS RENDIMIENTO OUTSTANDING
E XTRAORDINARIO PERFORMANCE
La utilizacin de combustibles alternativos es un desarrollo actual que no slo The use of alternative fuels is an ongoing development which not only leads to ever El xito de la Serie Q resulta principalmente de su tecnologa nica, el concepto The success of the Q-Series predominately results from the worldwide unique
proporciona altas tasas de sustitucin, sino que se ha extendido a regiones que an no higher substitution rates, but has also spread into regions not yet using this Q. Este concepto utiliza el efecto de la mayor flexibilidad a lo largo de todo el technology, the Q-concept. The Q-concept utilizes the effect of increased flexibility
utilizaban esta tecnologa. Adems, la presin sobre los costes afecta fuertemente a la technology. Concurrently the pressure of costs also heavily affects the cement industry. rango de temperaturas aplicando combinaciones especficas de espinelas la over the whole temperature range when using specific combinations of spinel types
industria cementera. Aunque la participacin de los costes de refractario en los costes Although the share of refractory costs in the overall production costs of cement is denominada tecnologa de espinela hbrida. Representa un paso delante de la therefore also called hybrid spinel technology. It represents a further development of
totales de produccin de cemento es bastante reducida, este desarrollo tambin rather low, this development also influences refractory suppliers. Both facts lead to exitosa y patentada tecnologa de la hercinita. the successful and patented hercynite technology.
influye en los fabricantes de refractario. Ambos hechos conducen a requisitos conflicting requirements: high-quality products able to withstand alternative fuel firing
contradictorios: productos de alta calidad capaces de resistir la utilizacin de should be supplied at low cost. El nuevo concepto de materia prima y la avanzada y patentada tecnologa de la The new raw material concept and the advanced patented hercynite technology
combustibles alternativos a un bajo coste. hercinita dan productos de alta calidad que son extremadamente flexibles y produce high-quality products that are extremely flexible and demonstrate high
Since RHIs declared objective is to fulfill customer requirements, RHI consequently muestran elevada resistencia termoqumica. El rediseado concepto flexibilizante chemo-thermal resistance. The redesigned flexibilizing concept ensures the ability to
Dado que el objetivo declarado de RHI es cumplir los requisitos del cliente, RHI trabaja steadily works on concepts to achieve these common goals of its customers. Great asegura la capacidad de absorber esfuerzos mecnicos incluso con la estructura absorb mechanical stresses even if the brick structure is infiltrated and densified with
continuamente en conceptos que alcancen ambos objetivos de sus clientes. Se han efforts have been put into research to develop new products of high quality which infiltrada y densificada con sales alcalinas. Como resultado, el riesgo de alkali salts. As a result, the danger of crack formation and spalling of hot face brick
realizado grandes esfuerzos para desarrollar nuevos productos de alta calidad que fulfill these requirements: One result of these efforts is the Q-Series. formacin de fisuras y descabezamiento de la cara caliente del ladrillo se reduce parts is reduced compared to conventional brick types, leading to an improved
cumplan estas demandas: un resultado de estos esfuerzos es la Serie Q. en comparacin con ladrillos convencionales, obteniendo un mayor rendimiento. performance.
The launched brands ANKRAL QF and ANKRAL Q2 (formerly ANKRAL T2) have
Las calidades ANKRAL QF y ANKRAL Q2 (anteriormente ANKRAL T2) han demostrado already shown excellent results. Both products have contributed to optimizing ANKRAL QF ANKRAL QF
ya resultados excelentes. Ambos productos han contribuido a optimizar el rendimiento refractory performance, either by providing a longer service life or by offering a lower
del revestimiento refractario, bien dando mayores duraciones o bien proporcionando cost solution with the same performance. Due to the numerous success stories of Esta calidad ha escrito varias historias de xito en todo el mundo! ANKRAL QF This brick brand has written several success stories all over the world! ANKRAL QF is
una solucin ms econmica con el mismo rendimiento. Dados los xitos del ANKRAL ANKRAL QF and ANKRAL Q2, RHI extended the product range and implemented a est especialmente diseado para resistir mayores cargas mecnicas y elevados especially designed to withstand increased mechanical load and high chemical and
QF y ANKRAL Q2, RHI ha ampliado la gama de productos implementando una lnea complete product line the Q-Series. Within the Q-Series product range a suitable ataques qumicos y trmicos al mismo tiempo. Virolas deformadas, apoyos con thermal stresses at the same time. Kiln shells with deformations, tire areas with
completa la Serie Q. Dentro de la serie Q, se puede encontrar la solucin adecuada solution is provided for any specific operation condition within the complete basic zone gran deslizamiento y ovalidad causan condiciones crticas de operacin y, en increased creep and ovality lead to critical operation conditions and consequently
para cualquier condicin de operacin especfica dentro de la zona bsica de los of cement rotary kilns. consecuencia, a menudo a menores duraciones del revestimiento. Como el often to dramatically reduced life times. As ANKRAL QF has already proved in several
hornos rotativos de cemento. ANKRAL QF ha demostrado ya en muchas instalaciones, este ladrillo es capaz de installations, this brick type is able to better withstand these severe wear effects,
resistir mejor estos ataques severos, por tanto, aumentando significativamente thereby significantly increasing production periods of cement kilns.
las campaas de produccin de los hornos de cemento.
ANKRAL Q1 ANKRAL Q1
El mecanismo de desgaste preponderante es el ataque termoqumico por The most prevalent wear mechanism is chemo-thermal attack by the infiltration of
infiltracin de sales alcalinas. El concepto Q est encaminado a reducir el alkaline salts. The unique Q-concept has focused on reducing the effect of alkaline
efecto de la infiltracin alcalina sobre la estructura del ladrillo. Los resultados salt infiltration on the brick structure. The results are outstanding properties such as
son propiedades extraordinarias tales como alta resistencia qumica, excelente very high chemical resistance, excellent refractoriness and outstanding mechanical
refractariedad y extraordinaria flexibilidad mecnica. En consecuencia, el flexibility. Consequently, ANKRAL Q1 is the solution for chemo-thermally severely
ANKRAL Q1 es la solucin para zonas de transicin severamente atacadas stressed transition zones.
termoqumicamente.
ANKRAL Q2 ANKRAL Q2
Con el ANKRAL Q2 (anteriormente ANKRAL T2), RHI ha desarrollado un ladrillo With ANKRAL Q2 (formerly ANKRAL T2), RHI has developed a brick brand which offers
que ofrece extraordinarias propiedades a un precio atractivo. A pesar de la outstanding technical characteristics at an attractive price level. Despite the excellent
excelente relacin calidad/precio, las superiores propiedades fsicas no estn price/performance ratio, superb physical properties are not compromised. Accordingly,
comprometidas. As pues, el ANKRAL Q2 ha mostrado ya un rendimiento ANKRAL Q2 has already shown impressive performance in kilns with difficult operation
impresionante en hornos con condiciones difciles de operacin por mayores conditions due to increased chemo-thermal and mechanical stresses.
esfuerzos termoqumicos y mecnicos.
ANKRAL QE ANKRAL QE
Durante muchos aos, el ANKRAL ZE ha sido una de las marcas ms exitosas de For many years, ANKRAL ZE has been one of RHIs most successful brands. However,
RHI. No obstante, la investigacin continua ha conseguido la optimizacin de las continued research has led to further optimization of the unique brick properties. The
propiedades nicas de este ladrillo. El resultado: un nuevo ladrillo llamado result: a new brick called ANKRAL QE based on the Q-concept. A significant
ANKRAL QE basado en el concepto Q. Una mejora significativa de la improvement in refractoriness, flexibility as well as thermal shock resistance results in
hybrid spinel technology by RHI refractariedad y la flexibilidad as como de la resistencia a choques trmicos, properties able to withstand the more critical conditions in alternative fuel fired
resulta en propiedades capaces de resistir las condiciones ms crticas en las burning zones. However, the unique properties of ANKRAL ZE, such as the outstanding
zonas de sinterizacin de hornos con combustibles alternativos. Sin embargo, las ability to form a stable coating and low thermal conductivity, are retained. ANKRAL QE
propiedades nicas del ANKRAL ZE, tales como la extraordinaria capacidad de is an outstanding product for the central burning zone with extended use in the
formar costra estable y la baja conductividad trmica, se mantienen. El ANKRA transition zones.
QE es un producto extraordinario para la zona central de sinterizacin,
pudindose utilizar tambin en zonas de transicin.

HORMIGONES SOL-GEL SOL-BONDED CASTABLES LA SOLUCIN LDER DEL IS-TECHNOLOGY THE
MERCADO PARA PROBLEMAS MARKET LEADING SOLUTION
DE LCALIS FOR ALKALI PROBLEMS
Las ventajas de los revestimientos monolticos frente al ladrillo en tiempo y The advantages of monolithic linings versus brick lining in terms of Productos aluminosos resistentes al desgaste Specially impregnated wear resistant
simplicidad de montaje en zonas de geometras complejas son contrarrestadas a installation time and simplicity of installation in geometrically complex areas
con impregnacin especial alumina products
menudo por los requisitos de secado y calentamiento, ms complicados. Esto are often counterbalanced by the more complicated drying and heat-up
representa un problema en zonas como el cabezal del horno, el enfriador o el requirements. This presents a problem especially in areas such as the kiln
Para controlar las severas condiciones presentes en los hornos modernos de To control the severe conditions encountered in modern cement kilns special
quemador, que no pueden secarse adecuadamente sin un proceso de secado muy hood, cooler, or burner lance, which cannot be dried properly unless a
cemento, RHI ha desarrollado e introducido con xito productos aluminosos non-basic products were developed and successfully introduced in the market
complejo con quemadores auxiliares. RHI ha desarrollado una solucin para complex drying procedure is carried out with additional auxiliary burners. RHI
especiales. by RHI.
contrarrestar esta desventaja con hormigones Sol-Gel que facilitan un secado y has developed a solution to counteract this disadvantage by developing
calentamiento ms sencillos y rpidos, en comparacin con los hormigones con sol-bonded castables that provide the possibility for faster and easier drying
MAXIAL 334IS, RESISTAL B50ZIS, RESISTAL SK60CIS, RESISTAL B75ZIS y MAXIAL 334IS, RESISTAL B50ZIS, RESISTAL SK60CIS, RESISTAL B75ZIS and
cemento. Estos hormigones Sol-Gel han sido introducidos en el mercado bajo las and heat-up in comparison to cement-bonded castables. These sol-bonded
RESISTAL M45SICIS RESISTAL M45SICIS
marcas COMPAC SOL y CARSIT SOL con xito. castables have been successfully introduced to the market under the brand
name COMPAC SOL and CARSIT SOL.
La Resistencia de los ladrillos de chamota y almina a los componentes voltiles The resistance of fireclay and alumina bricks to volatile constituents in the kiln
La nueva lnea se basa en un sistema de enlace totalmente diferente con
de la atmsfera del horno (lcalis, cloro y azufre) se puede aumentar significati- atmosphere (alkalis, chlorine and sulfur) can be increased significantly by a
nanopartculas de slice. El aglomerante se suministra separado de la masa. Este The new product line is based on a completely different bonding system
vamente mediante un sofisticado tratamiento de impregnacin sin perjuicio de sophisticated impregnating treatment without impairing the thermo-mechanical
sistema de enlace sustituye el enlace convencional del cemento y su complejo comprising nanoparticle silica. The special binder is delivered separately
las propiedades termomecnicas del material original. properties of the base material.
sistema de fases de aluminato clcico, as proporcionando una amplia gama de from the mix. This bonding system replaces the conventional cement binder
ventajas. and its complex system of calcium aluminate phases, thereby providing a
wide range of advantages. Sin impregnar / Not impregnated Impregnado, protegido y sellado / Impregnated, protected and reaction-sealed
Refractory grain
Alkalis
SiO2 layer
Alkali silicate layer
Proteccin de los granos refractario mediante impregnacin. Patente alemana DE 100 35 728 C2
Protection of refractory grains by impregnation. German Patent DE 100 35 728 C2
El lguido de impregnacin, que contiene xidos en partculas nanomtricas de The impregnation liquid containing nano-sized oxide particles of high refractori-
alta refractariedad y alta resistencia alcalina, rellena los poros y protege los ness and high alkali resistance fills the pores and protects the refractory grains.
granos refractarios. Tambin disminuye la porosidad aparente, lo cual inhibe la It also lowers the apparent porosity, which inhibits infiltration of volatile
infiltracin de xidos voltiles. oxides.
Esta tecnologa avanzada tambin proporciona dos beneficios adicionales: This advanced technology also gives you two further benefits:
Comportamiento antipegaduras y resistencia a la abrasin. coating repellence and abrasion resistance.
La formacin excesiva de anillos, especialmente en las zonas de seguridad y Excessive coating ring formation, especially in safety and preheating zones and
precalentamiento, y principalmente a causa de la concentracin en exceso de mostly coming from a locally concentrated surplus of sulfur (formation of
Los principales beneficios de las nuevas masas Sol-Gel son: The main benefits of the new sol-bonded mixes are: azufre (formacin de espurritas), obstruye el flujo de material. Los ladrillos spurrites), obstructs the material flow. Coating repellent IS-bricks cover these
No requieren secado previo No pre-drying requirement. antipegadurass IS protegen esas zonas y mantienen la superficie libre de areas and keep the surface coating free.
Rpido y sencillo calentamiento Fast and easy heat-up procedure. pegaduras.
Menor impacto de la temperatura ambiental en las propiedades finales Reduced ambient temperature impact on final product properties. The impregnation leads to higher cold crushing strength and therefore to higher
Menor sensibilidad a la dosificacin incorrecta del lquido de mezcla Reduced sensitivity to incorrect dosing of the mixing fluid. La impregnacin lleva a una mayor resistencia a la compresin en fro y, por tanto, abrasion resistance, which is of importance in kiln inlets and coolers.
Ajuste fcil para el tiempo de fraguado deseado Easily adjusted to the desired setting time. a mayor resistencia a la abrasin, lo cual es de importancia en la entrada del
Mayor refractariedad en comparacin con productos con cemento Higher refractoriness compared to equivalent cement bonded products. horno y el enfriador. IS-bricks show an extraordinary long service life time even in critical kilns due to
Resistencia qumica mejorada (lcalis y azufre) en comparacin con Improved chemical resistance (e.g. alkali as well as sulfur) compared to the special impregnation. They can be used wherever an increased load by
productos con cemento equivalent cement-bonded products. Los ladrillos IS muestran una vida extraordinariamente larga incluso en hornos alkaline salts, abrasion and excessive coating affects the non-basic lining.
Tiempo de almacenaje mayor que con masas bajas en cemento (LCC) Longer shelf life than low cement castables (LCC). crticos gracias a la impregnacin especial. Pueden utilizarse en cualquier zona
donde las sales alcalinas, la abrasin y las pegaduras excesivas afecten al revesti-
miento aluminoso.

RENDIMIENTO MEJORADO IMPROVED PERFORMANCE
CON PRODUCTOS CON SIC WITH SIC CONTAINING
PRODUCTS
RHI le ofrece una amplia gama de productos con SiC con caractersticas RHI offers you a wide range of SiC containing products with application-
especiales. oriented features.
La adicin de SiC a los ladrillos aluminosos mejora notablemente la Adding SiC to alumina products notably improves alkali and abrasion
resistencia a los lcalis y tambin a la abrasin. El motivo es que el SiC resistance. The reason behind is that SiC starts being oxidized at high
se oxida a altas temperaturas y se transforma en un silicato vtreo temperatures and converted into a viscose silicate glass. This glassy
viscoso. Esta capa vtrea cubre la superficie de los granos y evita la coating covers the surface of the grains and prevents formation of new
formacin de compuestos con aumento de volumen (spalling alcalino). volume expanding compounds (alkali spalling). SiC products are also a
Los productos con SiC son tambin una solucin para encostramientos solution for abnormal coating and clogging formations.
anormales y atascos de material.
Apart from using fireclay and alumina bricks with SiC with high resistance
Adems de la aplicacin de ladrillos de chamota y almina con SiC con against alkali spalling and abrasion, RHI can support the appropriate
alta resistencia a los lcalis y la abrasin, RHI puede proporcionar la castable solution and gunning mixes on SiC basis for critical areas.
solucin con SiC en hormign y masas de gunitado adecuada para las
zonas crticas.
SiC castables in cooler
RESISTAL SK60CIS con excelente rendimiento, pared de cmara de succin RESISTAL SK60CIS with excellent performance, suction chamber wall
Izquierda: tras 1 ao de operacin, derecha: instalacin original despus de 4 aos Left: after 1 year of operation, right: original installation after 4 years

PRODUCTOS GRADES
Ladrillos basicos / Basic bricks Ladrillos aluminosos / Alumina bricks

Grade MgO CaO SiO2 Al2O3 Fe2O3 Cr2O3 BD AP CCS TSR RUL TC Raw material Grade Al2O3 Fe2O3 SiO2 SiC BD AP CCS TSR RUL TC Raw material
[MnO] Air ta 500 C 750 C 1000 C Water t0.5 500 C 750 C 1000 C
% % % % % % g/cm3 vol % N/mm2 Cycles C W/mK W/mK W/mK % % % % g/cm3 vol % N/mm2 Cycles C W/mK W/mK W/mK
Q-Concept magnesia bricks Lightweight fireclay and insulating bricks
ANKRAL QF 87.0 0.7 0.3 9.3 2.7 2.97 15.5 70 > 100 > 1700 3.90 3.20 2.80 Magnesia, Q-concept LEGRAL 30/5C 25.0 2.8 72.0 1.65 30.0 20.0 1350 (CT) 0.55 (400 C) 0.85 (800 C) 0.59 Lightweight fireclay
LEGRAL 26/7 37.0 1.1 56.0 0.67 2.0 1250 (CT) 0.20 (400 C) 0.27 (800 C) 0.33 Lightweight fireclay
ANKRAL Q1 86.8 1.1 0.5 9.0 2.6 2.97 16.0 70 > 100 > 1700 3.90 3.20 2.80 Magnesia, Q-concept
ANKRAL Q2 86.3 1.6 0.8 9.0 2.3 3.00 16.0 70 > 100 > 1700 3.90 3.20 2.80 Magnesia, Q-concept
ANKRAL QE 81.4 2.0 0.6 9.0 6.5 2.99 16.5 75 > 100 > 1680 3.00 2.70 2.40 Magnesia, Q-concept LEGRAL 50/17C 50.0 0.9 45.0 1.70 30.0 40.0 1500 (CT) 0.75 (400 C) 0.95 (800 C) 1.05 Lightweight fireclay
Magnesia spinel bricks based on synthetic sintered magnesia L105 10.0 3.2 79.0 0.59 1.0 1050 (CT) 0.17 (400 C) 0.22 (800 C) 0.24 Lightweight fireclay
ANKRAL Z1 91.8 0.7 0.3 3.4 3.8 2.99 15.0 80 > 100 > 1700 3.60 3.00 2.70 Magnesia, fused hercynite L23 37.0 0.7 44.4 0.48 1.2 1230 (CT) 0.14 (600 C) 0.17 (800 C) 0.19 Lightweight fireclay
ANKRAL R1 90.8 0.8 0.3 7.5 0.5 2.96 15.0 70 > 100 > 1700 4.50 3.00 Magnesia, MA-spinel Fireclay bricks
ANKRAL R2 87.9 0.8 0.3 10.5 0.5 2.95 16.0 65 > 100 > 1700 4.30 3.50 3.00 Magnesia, MA-spinel MAXIAL 25 30.0 1.0 65.0 2.14 15.0 60.0 > 20 1250 1.20 1.30 1.40 Fireclay
REXAL 2S Extra R2 85.9 0.8 0.2 12.5 0.4 2.94 15.5 65 > 100 > 1700 4.10 3.40 2.90 Magnesia, MA-spinel MAXIAL 25AR 29.0 1.0 66.0 2.14 14.0 70.0 1200 1.20 1.30 1.40 Fireclay
Magnesia spinel bricks based on natural sintered magnesia MAXIAL 42 42.0 1.9 52.0 2.20 18.0 45.0 1280 Fireclay
ANKRAL RE 86.8 1.7 0.8 10.5 0.2 2.96 16.0 70 > 100 > 1700 4.30 3.50 3.00 Magnesia, MA-spinel MAXIAL 382Z 30.0 1.0 65.0 2.17 13.0 68.0 > 25 1300 1.60 1.70 1.90 Fireclay
ANKRAL RN 91.2 1.8 0.8 6.0 0.2 2.94 16.5 75 > 100 1700 4.10 3.20 Magnesia, MA-spinel MAXIAL 310 41.0 1.5 54.0 2.23 17.0 50.0 20 1300 1.20 1.30 1.40 Fireclay
ANKRAL RNAF 91.3 1.5 0.7 6.0 0.5 2.96 16.0 80 > 100 > 1700 4.10 3.20 2.80 Magnesia, MA-spinel High alumina and special bricks
ANKRAL R8 85.7 1.1 0.5 12.0 0.5 2.92 16.0 70 > 100 1700 4.30 3.50 3.00 Magnesia, MA-spinel RESISTAL B50Z 56.0 1.5 40.0 2.40 17.5 55.0 > 30 1400 1.50 1.70 1.90 Bauxite, fireclay
Magnesia spinel bricks based on iron rich alpine sintered magnesia RESISTAL B65Z 67.0 1.6 29.0 2.54 18.0 65.0 > 30 1450 2.10 2.00 1.90 Bauxite, fireclay
ANKRAL ZE 85.9 2.0 1.0 3.0 8.0 3.02 16.5 90 > 100 > 1600 3.00 2.70 2.40 Magnesia, fused hercynite RESISTAL B75Z 77.0 1.6 18.0 2.74 18.0 80.0 > 30 1480 2.25 2.20 2.25 Bauxite
ANKRAL XE 82.1 1.9 0.9 7.0 4.5 [3.6] 3.01 17.0 75 > 100 > 1700 3.20 2.80 2.50 Magnesia, fused galaxite RESISTAL B80Z 82.0 1.8 12.5 2.80 19.0 80.0 > 30 1500 2.70 2.65 2.65 Bauxite
RESISTAL B80C 81.0 1.7 11.0 2.75 18.0 105.0 30 1460 2.90 2.80 2.80 Bauxite
Magnesia chromite bricks
RESISTAL SK60C 59.0 1.0 36.0 2.53 15.0 80.0 > 30 1500 1.75 1.85 1.95 Andalusite, corundum
ANKRAL S1 75.8 1.7 0.6 3.0 8.3 9.2 3.05 17.0 55 > 100 > 1700 3.40 3.00 2.70 Magnesia, chrome ore
RESISTAL S65W 63.5 0.8 34.5 2.54 15.5 75.0 > 30 1650 1.65 1.65 1.95 Andalusite
ANKRAL S2 81.4 1.8 0.8 2.2 8.0 5.8 3.03 17.5 55 > 100 > 1600 2.90 2.60 2.30 Magnesia, chrome ore
RESISTAL K85C 87.5 0.4 8.0 3.11 14.5 150.0 25 1650 3.45 3.40 3.40 Andalusite, corundum
ANKRAL SE 76.7 1.8 0.8 2.8 9.9 8.0 3.01 18.0 65 > 100 > 1650 2.70 2.50 2.30 Magnesia, chrome ore
MAXIAL 305 48.0 1.2 49.0 2.32 16.0 65.0 > 30 1500 1.50 1.60 1.80 Andalusite, fireclay
Ladrillos aluminosos con SiC / Alumina bricks with SiC

Grade Al2O3 Fe2O3 SiO2 SiC BD AP CCS TSR RUL TC Raw material
Water t0.5 500 C 750 C 1000 C
% % % % g/cm3 vol % N/mm2 Cycles C W/mK W/mK W/mK
Fireclay bricks with SIC
MAXIAL 334SIC 36.0 1.0 51.0 10.0 2.28 15.0 65 > 30 1400 1.93 2.05 2.10 Fireclay, SiC
High alumina and special bricks with SIC
RESISTAL B65SIC 67.0 1.0 19.0 10.0 2.70 16.0 100 30 1550 3.30 3.35 3.40 Bauxite, SiC
RESISTAL M45SIC 46.0 0.9 32.0 20.0 2.54 14.0 105 > 60 1500 3.05 3.00 3.05 Mullite, SiC
RESISTAL S55SIC-Z 56.0 0.8 31.0 10.0 2.65 13.0 100 > 50 1650 2.40 2.70 2.80 Andalusite, SiC
Productos IS Ladrillos aluminosos con impregnacin especial / IS products specially impregnated alumina bricks
AP Porosidad aparente / Apparent porosity Based on natural sintered magnesia / Lightweight fireclay / Chamota ligera Grade Al2O3 Fe2O3 SiO2 SiC BD AP CCS TSR RUL TC Raw material
BD Densidad / Bulk density A base de magnesia sinterizada natural Magnesia chromite bricks /
CCS Resistencia a la compresin en frio / Cold crushing strength Based on synthetic sintered magnesia / Ladrillos de magnesia cromo Water t0.5 500 C 750 C 1000 C
RUL Refractariedad bajo carga / Refractoriness under load A base de magnesia sinterizada sinttica Magnesia, chrome ore / Magnesia, mineral de cromo % % % % g/cm3 vol % N/mm2 Cycles C W/mK W/mK W/mK
TC Conductividad trmica / Thermal conductivity Bauxite / Bauxita Magnesia, fused galaxite / Magnesia, galaxita fundida
TSR Resistencia a los chques trmicos / Corundum / Corindn Magnesia, fused hercynite / Magnesia, hercynita fundida Fireclay bricks with IS-technology
Thermal shock resistance Cycles / Ciclos Magnesia, MA-spinel / Magnesia espinela MA MAXIAL 334IS 34.5 1.2 61.0 2.20 12.0 85 > 30 1350 1.70 1.80 1.85 Fireclay
Fireclay / Chamota Magnesia, Q-concept / Magnesita, Concepto Q
Fireclay bricks/ Ladrillos de chamota Magnesia spinel bricks / Ladrillos de magnesia espinela High alumina and special bricks with IS-technology
Grade / Calidad Mullite / Mullita RESISTAL B50ZIS 54.0 1.3 42.0 2.41 15.0 80 > 30 1450 1.90 2.00 2.10 Bauxite, fireclay
Air / Aire High alumina and special bricks / Q-Concept magnesia bricks / Ladrillos bsicos con concepto Q RESISTAL B75ZIS 76.0 1.5 18.0 2.80 16.0 120 30 1550 2.50 2.25 2.30 Bauxite
Andalusite / Andalucita Ladrillos especiales y de alta almina Raw material / Materia prima
RESISTAL SK60CIS 58.0 0.9 38.0 2.59 12.0 120 30 1520 1.85 1.95 2.00 Andalusite, corundum
Based on iron rich alpine sintered magnesia / Lightweight fireclay and insulating bricks / Water / Agua
A base de magnesia sinterizada alpina rica en hierro Ladrillos aislantes y de chamota ligera RESISTAL M45SICIS 45.0 0.8 33.0 20.0 2.58 10.0 130 > 60 1520 3.00 3.10 3.15 Mullite, SiC
MAXIAL 305IS 47.0 1.2 49.0 2.40 13.0 80.0 > 30 1500 1.50 1.60 1.80 Andalusite, fireclay

Hormignes densos y gunitables / Castables and gunning mixes Hormigones y masas de gunitado con SiC / Castables and gunning mixes with SiC
Grade Al2O3 Fe2O3 SiO2 ZrO2 MR H2O CCS Tmax TC LTE Raw material Grade Al2O3 Fe2O3 SiO2 SiC MR H2O CCS Tmax TC LTE Raw material
1000 C 400 C 800 C 1200 C 1000 C 1000 C 400 C 800 C 1200 C 1000 C
% % % % t/m3 % N/mm2 C W/mK W/mK W/mK % % % % % t/m3 % N/mm2 C W/mK W/mK W/mK %
Conventional castables Low and ultra low cement castables with SiC
COMPRIT F33-6 33.0 1.1 47.0 2.00 12.0 20 1150 0.70 0.70 0.70 (1000 C) 0.35 Fireclay CARSIT F10-6 43.5 0.7 42.5 9.7 2.35 5.5 85 1550 2.55 2.50 2.50 0.50 Fireclay, SiC
COMPRIT F40-6 40.0 0.5 50.0 2.12 9.5 60 1200 0.90 1.00 1.10 0.40 (800 C) Fireclay CARSIT F30-6 34.0 0.4 33.0 29.0 2.42 5.6 90 1550 2.65 2.60 2.60 0.50 Fireclay, SiC
CARSIT 60-6 21.5 0.4 17.0 58.5 2.52 5.6 130 1550 3.10 2.90 2.90 0.45 Fireclay, SiC
COMPRIT F41-6 41.0 4.0 42.0 2.00 12.0 35 1300 0.65 0.65 (600C) 0.68 0.35 Fireclay
CARSIT M10-6 55.0 0.8 30.5 10.0 2.50 5.6 120 1650 1.80 1.75 2.10 0.55 Mullite, SiC
COMPRIT F47-6 47.0 1.5 41.0 2.10 11.0 40 1400 0.67 0.67 0.81 0.35 Fireclay
CARSIT M25-6 45.0 0.7 26.0 25.0 2.54 5.3 120 1580 2.70 2.60 2.75 0.55 Mullite, SiC
COMPRIT ZM23-6 56.0 0.3 16.5 22.5 2.82 7.0 90 1550 1.62 1.73 1.87 0.70 Synthetic raw materials
CARSIT S30-6 41.0 0.4 26.5 29.0 2.60 4.7 105 1580 2.80 2.75 2.85 0.55 Andalusite, SiC
COMPRIT B75-6 73.5 1.3 19.0 2.45 8.0 75 1600 1.30 1.20 (600C) 1.40 0.60 Bauxite
Gunning mixes with SiC
COMPRIT A94-6 95.0 0.1 0.3 2.75 8.5 100 1700 2.55 2.02 2.50 0.75 Sintered alumina
CARSIT F10G-6 44.0 0.8 39.5 9.6 2.20 12.0 45 1550 1.30 1.28 1.32 0.50 Fireclay, SiC
COMPRIT A95-6 95.2 0.1 0.2 2.74 8.5 85 1800 2.60 2.08 2.60 0.75 Sintered alumina CARSIT F30G-6 34.0 0.6 29.5 29.0 2.21 12.0 40 1550 1.70 1.60 1.70 0.50 Fireclay, SiC
COMPRIT A97-6 97.0 0.1 0.1 2.90 6.1 75 1850 3.20 2.49 2.44 0.75 Sintered alumina CARSIT S30G-3 40.0 0.5 22.0 30.0 2.35 9.0 90 1580 2.50 2.45 2.55 0.65 Andalusite, SiC
Low and ultra low cement castables Low cement gunning mix with SiC
SUPER COMPRIT F41-6 41.0 0.7 51.0 2.20 6.5 95 1400 0.90 1.00 1.30 0.60 Fireclay CARSIT F10DG-6 47.0 0.8 38.0 10.0 2.25 8.0 55 1550 2.40 2.30 2.30 0.55 Fireclay, SiC
DIDURIT F50-6 51.0 1.0 44.0 2.35 6.0 110 1500 1.50 1.60 1.90 0.55 Fireclay CARSIT F30DG-6 40.0 0.7 29.5 24.0 2.39 8.0 60 1550 2.25 2.20 2.30 0.55 Fireclay, SiC
DIDURIT M60-6 62.0 0.9 33.0 2.49 5.7 110 1650 1.75 1.70 1.65 0.55 Mullite CARSIT S25DG-6 46.5 0.4 25.0 24.0 2.46 8.0 60 1580 2.65 2.60 2.70 0.55 Andalusite, SiC
DIDURIT B83-6 82.5 1.2 12.0 2.85 5.2 140 1700 1.90 1.80 2.10 0.60 Bauxite Self-flowing low cement castables with SiC
DIDURIT K89-6 88.5 0.6 7.0 3.01 4.5 135 1750 2.10 2.00 2.30 0.70 Corundum CARSIT FLO B15-6 70.5 0.5 9.5 15.0 2.88 6.0 110 (1200 C) 1600 3.70 3.10 3.00 0.60 Bauxite, SiC
DIDURIT ZM39Z-6 34.0 0.2 24.0 39.0 3.35 3.7 145 1500 1.75 1.70 1.82 0.71 Synthetic raw materials CARSIT FLO 49-6 48.0 0.1 0.8 48.5 2.90 5.9 60 (1100 C) 1550 6.90 4.80 3.60 0.70 Corundum, SiC
Gunning mixes Shotcrete mixes with SiC

CARSIT SHOT F10-6 43.0 0.9 41.5 10.0 2.32 7.1 75 1550 2.34 2.38 2.42 0.55 Fireclay, SiC
COMPRIT F30G-6 29.0 1.1 48.0 1.90 15.0 15 1150 0.70 0.70 0.70 (1000 C) 0.35 Fireclay
CARSIT SHOT F30-6 36.3 0.7 29.4 30.0 2.34 7.1 95 1550 2.34 2.38 2.42 0.55 Fireclay, SiC
COMPRIT F41G-6 41.0 0.9 46.0 2.10 11.0 35 1350 0.80 0.80 (600C) 1.00 0.50 Fireclay
CARSIT SHOT S25-6 45.5 0.4 27.0 24.0 2.45 5.8 65 1580 2.70 2.65 2.80 0.55 Andalusite, SiC
COMPRIT F45G-6 45.0 1.4 44.0 2.00 11.0 25 1380 0.85 0.83 0.80 0.50 Fireclay
COMPRIT F50G-6 53.0 0.9 36.0 2.20 14.0 70 1500 0.87 0.85 0.93 0.53 Fireclay Hormigones y masas de gunitado con tecnologa SOL / Castables and gunning mixes with SOL bonding
COMPRIT F58G-6 57.5 1.0 34.0 2.10 10.0 35 1500 0.90 0.95 1.00 0.70 (1400 C) Fireclay
Grade Al2O3 Fe2O3 SiO2 SiC MR DIVASIL CCS Tmax TC LTE Raw material
COMPRIT A91G-6 91.5 0.2 2.0 2.55 10.0 60 1650 2.72 2.27 2.35 0.75 Corundum
1000 C 400 C 800 C 1200 C 1000 C
COMPRIT B80G-3 79.5 1.3 13.0 2.50 12.0 30 (1100 C) 1720 1.20 1.15 1.25 0.65 Bauxite
COMPRIT M63G-6 63.0 0.8 30.5 2.23 9.0 50 1650 1.20 1.26 1.44 0.55 Mullite % % % % t/m3 % N/mm2 C W/mK W/mK W/mK %
COMPRIT ZM22G-3 55.0 0.5 17.0 22.0 2.60 12.0 40 1500 1.25 1.01 1.08 (1000 C) 0.70 Synthetic raw materials Chemically bonded castables
Low cement gunning mix COMPAC SOL F53-6 52.5 0.8 44.0 2.40 7.5 110 1600 1.50 1.60 1.80 0.55 Fireclay
COMPAC SOL B88-6 87.5 1.2 8.1 2.85 8.0 140 1700 2.20 2.30 2.40 0.60 Bauxite
DIDURIT F53DG-6 53.0 0.8 42.0 2.22 8.0 70 1500 0.95 0.97 1.05 0.55 Fireclay
COMPAC SOL M64-6 64.0 32.0 2.50 7.5 115 1700 1.80 1.75 1.95 0.55 Mullite
DIDURIT B84DG-6 84.0 1.0 10.0 2.70 8.0 85 1600 1.80 1.75 2.00 0.60 Bauxite
COMPAC SOL MB A100-15 98.5 0.1 1.0 3.05 6.8 180 1850 3.05 2.45 2.40 Sintered alumina
Self-flowing low cement castables Chemically bonded gunning castables
DIDOFLO M75-6 74.5 0.5 21.5 2.65 6.4 50 1600 2.27 1.90 1.95 0.55 Mullite, corundum COMPAC SOL F53G-6 50.0 0.7 47.0 2.15 12.0 45 1570 1.30 1.40 1.60 0.50 Fireclay
DIDOFLO B89-6 90.0 0.9 6.0 2.82 6.8 65 1700 2.60 2.25 2.30 0.60 Bauxite, corundum COMPAC SOL B87G-6 84.0 1.6 10.0 2.65 12.0 55 1700 2.03 2.16 2.25 0.60 Bauxite
DIDOFLO K98-6 97.0 0.1 0.3 3.06 5.6 85 1800 2.70 2.10 2.20 0.75 Corundum COMPAC SOL M64G-6 61.0 0.9 34.0 2.20 12.0 65 1670 1.65 1.60 1.80 0.55 Mullite
DIDOFLO S57Z-6 57.0 0.5 25.0 15.0 2.80 6.4 40 1700 1.70 1.50 1.40 0.60 Andalusite, zirconia COMPAC SOL S64G-6 63.0 0.5 36.0 2.45 12.0 60 1670 1.75 1.70 1.90 0.55 Andalusite
Shotcrete mixes Chemically bonded castables with SiC

COMPAC SHOT F49-6 50.0 1.0 45.0 2.23 7.1 70 1450 1.96 1.98 2.03 0.55 Fireclay CARSIT SOL F10-6 48.0 0.7 39.0 10.0 2.42 7.5 110 1550 1.70 1.80 1.90 0.55 Fireclay, SiC
CARSIT SOL F30-6 39.0 0.6 29.0 29.0 2.48 7.0 105 1550 2.65 2.63 2.59 0.55 Fireclay, SiC
COMPAC SHOT M64-6 64.0 0.8 31.0 2.50 6.5 110 (1200 C) 1600 2.20 2.20 2.30 0.65 Bauxite
CARSIT SOL S30-6 47.0 0.5 22.0 30.0 2.62 7.2 110 1580 2.75 2.72 2.81 0.55 Andalusite, SiC
COMPAC SHOT B84-3 82.5 1.0 12.6 2.67 6.4 85 1600 2.38 2.40 2.45 0.65 Bauxite
CARSIT SOL M10-6 58.0 0.8 28.0 10.0 2.53 7.0 100 1650 1.84 1.95 2.13 0.55 Mullite, SiC
Lightweight insulating castables CARSIT SOL MB A10-15 89.0 0.1 1.3 10.0 2.95 6.0 200 1650 3.15 2.54 2.49 0.68 SiC
LEGRIT 110-0.9 0-4 26.3 10.4 37.0 0.95 44.0 3.0 (815 C) 1100 0.27 0.28 0.29 (1000 C) 0.50 Vermiculite, Chemically bonded gunning mixes with SiC
LEGRIT 120-0.9 0-5 37.0 3.0 37.0 0.95 45.0 3.5 1200 0.24 0.29 0.30 (1000 C) 0.60 Lightweight fireclay CARSIT SOL F10G-6 45.0 0.7 42.0 10.0 2.20 12.0 50 1550 1.40 1.50 1.70 0.55 Porcelain
LEGRIT 136-1.3S 0-4 32.5 3.7 51.0 1.37 28.0 6.0 1360 0.49 0.57 0.68 (1000C) 0.60 (1200 C) Lightweight fireclay CARSIT SOL F30G-6 38.0 0.7 31.0 30.0 2.20 12.0 45 1550 2.50 2.48 2.42 0.55 Porcelain
Andalusite / Andalucita Chemically bonded castables with SiC (Indian Production) / Low cement gunning mix / CARSIT SOL S10G-6 60.0 0.7 23.0 10.0 2.40 12.0 55 1650 1.69 1.63 1.97 0.55 Andalusite, SiC
Bauxite / Bauxita Masas de gunitado con enlace qumico con SiC (produccin India) Masa de gunitado con bajo contenido en cemento CARSIT SOL S30G-6 44.0 0.7 22.0 30.0 2.40 12.0 55 1580 2.58 2.54 2.63 0.55 Andalusite, SiC
Chemically bonded castables / Hormigones con enlace qumico Conventional castables / Hormigones convencionales Mullite / Mullita CARSIT SOL M10G-6 56.0 0.9 30.0 10.0 2.30 12.0 65 1650 1.65 1.57 1.94 0.55 Mullite, SiC
Chemically bonded gunning castables / Corundum / Corindn Porcelain / Porcelana CARSIT SOL M30G-6 44.0 0.7 20.0 30.0 2.40 12.0 75 1580 2.56 2.51 2.61 0.55 Mullite, SiC
Masas de gunitado con enlace qumico Fireclay / Chamota Raw material / Materia prima
Chemically bonded gunning mixes with SiC / Grade / Calidad Self-flowing low cement castables / Chemically bonded castables with SiC (Indian Production)
Masas de gunitado con enlace qumico con SiC Gunning mixes / Masas de gunitado Hormigones autocolables con bajo contenido en cemento CARSIT SOL M10-5 V 57.0 1.2 29.0 10.0 2.45 8.5 80 1650 1.84 1.77 2.13 0.55 Mullite, SiC
Lightweight fireclay / Chamota ligera Shotcrete mixes / Masas shotcrete CARSIT SOL M30-5 V 47.0 0.6 21.0 29.0 2.48 7.7 100 1580 2.85 2.80 2.90 0.55 Mullite, SiC
Lightweight insulating castables / Hormigones aislantes ligeros Sintered alumina / Almina sinterizada
Low and ultra low cement castables / Synthetic raw materials / Materias primas sintticas
Hormigones con bajo y muy bajo contenido en cemento Vermiculite / Vermiculita CEMENT / LINING CONCEPTS 37
Zirconia / Circonita
PRODUCCIN DE LA INDIA INDIAN PRODUCTION
Morteros / Mortars Ladrillos aluminosos / Alumina bricks

Grade MgO Al2O3 Fe2O3 SiO2 Tmax MR LR Mixing liquid Bonding Grade Al2O3 Fe2O3 SiO2 SiC BD AP CCS TSR RUL TC Raw material
Water t0.5 500 C 750 C 1000 C
% % % % C t/m3 l/100 kg % % % % g/cm3 vol. % N/mm2 Cycles C W/mK W/mK W/mK
Basic bricks High alumina ultra low iron bricks
ANKERBOND XN60 90.2 0.5 5.8 0.8 1750 2.30 25 Sodium silicate DIKASIL 3:1 Chemical-ceramic RESISTAL B50Z 56.0 1.5 40.0 2.40 17.5 55 > 30 1400 1.50 1.70 1.90 Bauxite, fireclay
ANKERFIX NS60 90.9 0.4 5.6 0.7 1750 2.00 20 Water Chemical-ceramic RESISTAL B65Z 67.0 1.6 29.0 2.54 18.0 65 > 30 1450 2.00 1.90 Bauxite, fireclay
ANKERFIX RP10 95.6 0.1 0.2 1.0 1750 2.10 22 Water Chemical-ceramic RESISTAL B75Z 77.0 1.6 18.0 2.74 18.0 80 > 30 1480 2.25 2.20 2.25 Bauxite
Fireclay and insulating bricks RESISTAL B80Z 82.0 1.8 12.5 2.80 19.0 80 > 30 1500 2.70 2.65 2.65 Bauxite
DIDOMUR Q23VC-05 23.0 0.9 73.0 1350 1.40 38 Sodium silicate DIKASIL 3:1 Chemical-ceramic RESISTAL B80C V 80.0 2.1 12.0 2.77 16.0 115 > 30 1460 2.90 2.80 2.80 Bauxite
DIDOTECT Q21V-05 21.0 1.0 72.0 1350 1.85 Ready for use Chemical-ceramic RESISTAL MK60C V 61.0 1.6 31.0 2.60 12.5 105 > 30 1450 2.00 2.10 2.20 Mullite, fireclay
DIDOMUR F46V-05 46.0 1.0 49.0 1400 1.50 26 Water Chemical-ceramic RESISTAL M65 V 67.0 1.5 27.5 2.55 19.0 70 > 30 1480 1.60 1.60 1.60 Mullite, fireclay
RESISTAL MK70 V 69.0 1.1 26.5 2.57 17.0 80 > 30 1550 1.80 1.80 2.00 BFA, mullite
Alumina and high alumina bricks > 50% Al2O3
DIDOMUR B53VC-05 52.5 1.6 42.5 1500 1.40 35 Sodium silicate DIKASIL 3:1 Chemical-ceramic High alumina standard bricks
DIDOTECT B50VC-05 49.5 1.8 42.0 1500 1.95 Ready for use Chemical-ceramic RESISTAL B50 V 57.0 2.1 37.5 2.36 18.0 55 > 30 1420 1.50 1.70 1.90 Bauxite, fireclay
RESIMUR B78V-07 76.0 1.9 17.0 1650 1.60 22 Water Chemical-ceramic RESISTAL B65 V 65.0 2.3 29.0 2.57 17.5 65 > 30 1420 1.55 1.75 1.95 Bauxite, fireclay
RESISTAL B75 V 75.0 2.8 18.0 2.72 18.0 80 > 30 1460 2.20 2.15 2.20 Bauxite
Aislantes / Insulating RESISTAL B80 V 80.0 2.5 13.0 2.75 19.0 80 > 30 1480 2.70 2.65 2.65 Bauxite
Grade Al2O3 SiO2 ZrO2 CaO BD Tmax TC Thickness Fireclay bricks

MAXIAL 25 V 33.0 2.3 59.0 2.20 15 45 20 1200 1.25 1.35 1.40 Fireclay
400 C 600 C 800 C 1000 C
MAXIAL 42 V 42.0 2.2 53.0 2.23 18.0 40 30 1350 1.30 1.40 1.45 Fireclay
% % % % kg/m3 C W/mK W/mK W/mK W/mK mm MAXIAL 382 V 30.0 2.0 62.5 2.24 12.0 60 10 1200 1.30 1.40 1.45 Pyrophilite, fireclay
Long fiber felts MAXIAL 310 V 43.0 1.5 52.0 2.28 15.0 50 30 1400 1.30 1.40 1.45 Fireclay
PYROSTOP SUPERFELT 1300 44.0 56.0 250 1260 0.11 0.14 0.19 6, 10, 13, 20, 25, 30, 40, 50 MAXIAL 336C V 33.0 2.0 52.0 2.26 11.5 75 15 1210 1.25 1.30 1.35 Fireclay
PYROSTOP SUPERFELT 1400 30.0 54.0 16.0 250 1400 0.15 0.21 6, 10, 13, 20, 25, 30, 40, 50 Fireclay bricks
Fiber blankets LEGRAL 30/5C V 35.0 2.6 56.0 1.64 33.0 25 1200 0.44 0.60 Fireclay
PYROSTOP BLANKET 128/1260 44.0 55.5 128 1250 0.10 0.15 0.20 0.27 6, 13, 19, 25, 38, 50
PYROSTOP BLANKET 128/1430 35.0 50.0 14.7 128 1430 0.10 0.15 0.20 0.27 13, 19, 25, 38, 50
Ceramic paper
Ladrillos aluminosos con SiC / Alumina bricks with SiC
PYROSTOP PAPIER 1260 47.0 52.0 210 1260 0.09 0.13 0.20 0.5, 1, 2, 3, 4, 5, 6
PYROSTOP PAPIER 1400 48.0 51.0 210 1400 0.09 0.13 0.20 0.5, 1, 2, 3, 4, 5, 6 Grade Al2O3 Fe2O3 SiO2 SiC BD AP CCS TSR RUL TC Raw material
Ceramic fiber Water t0.5 500 C 750 C 1000 C
MINWOL LW 20.3 37.0 23.8 150 750 0.11 % % % % g/cm3 vol % N/mm2 Cycles C W/mK W/mK W/mK
PYROFIBER 1260 44.0 55.5 265 1260 Fireclay bricks with SiC
PYROFIBER 1430 35.0 50.0 15.2 265 1430 MAXIAL 334SIC V 35.0 1.5 48.0 10.0 2.32 14.0 60 25 1330 2.05 2.20 2.30 Fireclay, SiC
Block insulation Bauxite standard bricks with SiC
SUPETHERM 1800 45.0 42.0 240 950 0.10 0.14 0.17 20, 25, 30, 40, 50, 60, 65, 70, 75, 80, 100 RESISTAL B65SIC V 66.0 1.9 18.0 10.0 2.70 15.5 90 > 30 1500 3.30 3.40 3.40 Bauxite, SiC
SUPETHERM 2000 47.0 43.0 270 1050 0.10 0.14 0.18 20, 25, 30, 40, 50, 60, 65, 70, 75, 80, 100 RESISTAL M55SIC V 57.0 1.8 28.5 10.0 2.52 16.5 70 > 30 1450 2.60 2.50 2.55 Bauxite, mullite, SiC
AP Porosidad aparente / Apparent porosity Alumina and high alumina bricks / Chemical-ceramic / Cermico-qumico High alumina ultra low iron bricks /
BD Densidad / Bulk density Ladrillos de alumina y alta almina Cycles / Ciclos ladrillos de alta almina con muy bajo contenido en hierro
CCS Resistencia a la compresin en frio / Cold crushing strength Basic bricks / Ladrillos bsicos Fiber blankets / Mantas de fibra Long fiber felts / Fieltros de fibra larga
MR Material necesario / Material requirement Bauxite / Bauxita Fireclay / Chamota Mullite / Mullita
RUL Refractariedad bajo carga / Refractoriness under load Bauxite standard bricks / Fireclay and insulating bricks / Pyrophilite / Pirofilita
TC Conductividad trmica / Thermal conductivity Ladrillos convencionales de bauxita Ladrillos de chamota y aislantes Raw material / Materia prima
Tmax Limite de aplicacin / Temperature limit of application Block insulation / Bloques aislantes Fireclay bricks / Ladrillos de chamota Ready for use / Lista para uso
TSR Resistencia a los chques trmicos / Thermal shock resistance Bonding / Liga Grade / Calidad Sodium silicate / Silicato sdico
Ceramic fiber / Fibra cermica High alumina standard bricks / Thickness / Espesor
Ceramic paper / Papel cermico ladrillos convencionales de alta almina Water / Agua

NORMATIVAS ENGINEER STANDARDS
Masas de almina / Alumina mixes Test Basic bricks Alumina fireclay bricks Lightweight bricks Castables Lightweight castables
Grade Al2O3 Fe2O3 SiO2 SiC MR H2O CCS Tmax TC LTE Raw material Chemical analysis EN ISO 12677 EN ISO 12677 EN ISO 12677 EN ISO 12677 EN ISO 12677
Bulk density EN 993-1 EN 993-1 EN 1094-4 EN 1402-6 EN 1402-6
requ. 1000 C 400 C 800 C 1200 C 1000 C
Apparent porosity EN 993-1 EN 993-1 EN 1094-5
% % % % t/m3 % N/mm2 C W/mK W/mK W/mK %
Cold crushing strength EN 993-5 EN 993-5 EN 1094-5 EN 1402-6 EN 1402-6
Conventional castables Thermal shock resistance ENV 993-11 DIN 51068-1
COMPRIT F34-5 V 36.0 1.5 51.0 2.00 10.5 50 1200 0.60 0.62 0.70 0.35 Fireclay Refractoriness under load t0.5 ISO 1893 ISO 1893
COMPRIT F42-5 V 45.0 1.2 42.0 2.07 10.5 40 1300 0.63 0.63 0.77 0.35 Fireclay
Refractoriness under load ta DIN 51064 DIN 51064
COMPRIT F52-5 V 52.0 1.3 37.0 2.15 10.5 45 1400 0.83 0.79 0.95 0.45 Bauxite, fireclay
Classification temp DIN-EN 1094-2 (or ASTM C155)
COMPRIT B64-5 V 64.0 0.9 28.0 2.30 9.5 45 1500 1.08 1.05 1.20 0.55 Bauxite, fireclay
Linear thermal expansion EN 993-19 EN 993-19 EN 993-19 EN 993-19 EN 993-19
COMPRIT B81-5 V 81.0 1.5 9.0 2.45 9.0 60 1600 1.30 1.25 1.40 0.60 Bauxite
Thermal conductivity Dr. Klasse Dr. Klasse Dr. Klasse Dr. Klasse Dr. Klasse
COMPRIT K90-6 V 89.5 0.4 2.1 2.76 8.8 65 1700 2.55 2.20 2.50 0.75 Brown fused alumina
COMPRIT A95-6 V 95.0 0.1 0.3 2.74 9.0 55 1800 2.60 2.08 2.60 0.75 Sintered alumina Alumina fireclay bricks / Ladrillos de chamota Fireclay / Chamota Low and ultra low cement castables with SiC /
Bauxite / Bauxita Grade / Calidad Hormigones bajos y ultrabajos en cement con SiC
Low and ultra low cement castables Bonding / Liga Gunning mixes / Masas de gunitado Mullite / Mullita
DIDURIT F42-5 V 43.0 1.3 50.0 2.28 6.5 95 1300 1.30 1.40 1.60 (1000 C) 0.40 Fireclay Basic bricks / Ladrillos bsicos Gunning mixes with SiC / Masas de gunitado con SiC Mullitic fireclay / Chamota mulltica
DIDURIT F50-5 V 53.0 0.9 41.0 2.30 6.0 90 1500 1.40 1.50 1.80 (1000 C) 0.50 Fireclay Brown fused alumina / Calidades a base de corindn maron Lightweight bricks / Ladrillos ligeros Perlite / Perlita
Castables / Masas Lightweight castables / Hormigones ligeros Raw material / Materia prima
DIDURIT F56-5 V 56.0 0.9 38.0 2.50 5.1 110 1550 1.55 1.60 1.75 (1000 C) 0.50 Bauxite, fireclay
Chemical analysis / Anlisis qumico Lightweight fireclay / Chamota ligera Silicon carbide / Carburo de silicio
DIDURIT B73-5 V 72.0 1.1 22.0 2.60 5.2 105 1650 1.70 1.65 1.85 (1000 C) 0.55 Bauxite, andalusite Chemically bonded castables with SiC / Lightweight insulating castables / Hormigones aislantes ligeros Sintered alumina / Almina sinterizada
DIDURIT B83-5 V 82.0 1.3 12.0 2.78 5.0 120 1700 1.90 1.80 2.00 (1000 C) 0.60 Bauxite Ladrillos con enlace qumico con SiC Low and ultra low cement castables / Test / Ensayo
Classification temp / Temperatura de clasificacin Hormigones con bajo y muy bajo contenido en cemento
Gunning mixes Conventional castables / Hormigones convencionales
COMPRIT F30G-5 V 25.0 2.5 50.0 1.92 15.0 20 1150 0.70 0.70 0.70 (1000 C) 0.35 Fireclay
COMPRIT F43G-6 V 43.0 0.6 46.0 1.95 12.0 20 1350 0.80 0.85 1.00 0.50 Porcelain
COMPRIT F50G-5 V 50.0 1.0 39.0 2.05 11.0 40 1500 0.85 0.82 0.90 0.55 Fireclay
COMPRIT B83G-3 V 83.0 1.4 9.5 2.45 35 1720 0.65 Bauxite
Lightweight insulating castables
LEGRIT 125-0.9 0-4 V 39.0 1.2 34.0 0.92 47.5 4.0 (815 C) 1250 0.27 0.28 0.29 (1000 C) 0.50 Perlite
LEGRIT 135-1.3 0-6 V 34.0 1.9 48.0 1.30 31.5 6.5 1350 0.43 0.46 0.49 (1000 C) 0.60 Light weight fireclay
Hormigones y masas de gunitado con SiC / Castables and gunning mixes with SiC
Grade Al2O3 Fe2O3 SiO2 SiC MR H2O CCS Tmax TC LTE Raw material
1000 C 400 C 800 C 1200 C 1000 C
% % % % t/m3 % N/mm2 C W/mK W/mK W/mK %
Low and ultra low cement castables with SiC
CARSIT F10-5 V 44.0 0.8 42.0 9.7 2.35 6.0 110 1550 2.55 2.50 2.50 0.50 Fireclay, SiC
CARSIT F30-5 V 35.0 0.5 32.5 29.0 2.40 5.8 95 1550 2.65 2.60 2.60 0.50 Fireclay, SiC
CARSIT 60-5 V 21.0 0.5 17.0 58.5 2.58 5.6 95 1550 3.10 2.90 2.90 0.45 Fireclay, SiC
CARSIT M25-5 V 45.0 0.7 26.0 25.0 2.51 5.3 110 1580 2.70 2.60 2.75 0.55 Mullite, SiC
CARSIT M30-5 V 43.5 0.6 23.5 29.0 2.52 5.0 110 1580 2.80 2.75 2.85 0.55 Mullite, SiC
Chemically bonded castables with SiC
CARSIT SOL M10-5 V 57.0 1.2 29.0 10.0 2.45 8.5 80 1650 1.84 1.77 2.13 0.55 Mullite, SiC
Gunning mixes with SiC

CARSIT M30G-3 V 41.0 1.0 22.0 29.0 2.15 9.0 40 1550 2.30 2.25 2.40 0.65 Silicon carbide, mullitic fireclay
Morteros de almina / Alumina mortars

Grade Al2O3 Fe2O3 SiO2 MR H2O Tmax Bonding Raw material Esta visin general no incluye una lista de todos los formatos disponibles. El concepto final de This overview does not list all of the available shapes. The final lining concept is prepared in close
requ. revestimiento se prepara de acuerdo con las necesidades de cada cliente. cooperation with the customer.
% % % t/m3 % C Las tablas muestran una seleccin de las calidades ms relevantes. Por favor, consulte con su asesor The tables only show a selection of the most relevant grades. For more detailed information about
de RHI si necesita informacin ms detallada sobre calidades y formatos. different grades and shapes, please consult your RHI advisor.
RESIMUR B73V-05 V 72.0 2.2 19.0 1.6 22.0 1650 Silicate Bauxite
DIDOMUR F35V-05 V 35.0 1.2 60.5 1.4 32.0 1300 Silicate Fireclay Los valores indicados son valores normalizados determinados mediante las normas de ensayo aplica- The values given are standard values ascertained on the basis of the applicable test standards
bles o mediante mtodos internos de ensayo aplicados durante un periodo de tiempo representativo. and/or internal testing methods applied over a longer, representative period of time. These values
DIDOMUR F46V-05 V 45.0 1.7 50.0 1.4 23.0 1400 Silicate Bauxite, fireclay
No obstante, estos valores no deben considerarse como valores contractuales y, en consecuencia, should not, however, be taken as binding specifications and may not, therefore, be understood as
AP Porosidad aparente / Apparent porosity MR Material necesario / Material requirement no pueden entenderse como garanta de las propiedades del producto. Nos reservamos el derecho guaranteeing certain product properties. We reserve the right to continue further technical develop-
de avanzar en el desarrollo y mejora de la informacin tcnica de nuestros productos. Los valores ment and update the technical product information. The current values are listed in the latest edition
BD Densidad / Bulk density RUL Refractariedad bajo carga / Refractoriness under load actuales estn indicados en la ltima edicin de las fichas tcnicas de cada producto. of the technical data sheets.
CCS Resistencia a la compresin en frio / Cold crushing strength TC Conductividad trmica / Thermal conductivity
LTE Expansin trmica lineal / Linear thermal expansion Tmax Limite de aplicacin / Temperature limit of application
TSR Resistencia a los chques trmicos / Thermal shock resistance

CENTRO DE FORMACIN RHI TRAINING CENTER
DE CEMENTO DE RHI CEMENT
RHI es un socio global de la industria cementera. Nuestros productos refractarios RHI is a global partner to the cement industry. Our refractory products guarantee Ofrecemos: We offer:
garantiza la eficiencia en costes y una produccin segura. Como lder tecnol- cost-efficient and safe production. As the technology leader, we strive to provide Formacin prctica sobre el montaje de ladrillos en hornos rotativos de Practical training on the installation of cement rotary kiln bricks
gico, trabajamos duramente para proporcionar los mejores productos y servicios the best products and services for our customers and advance new developments cemento Correct mixing of castables
a nuestros clientes y avanzar nuevos desarrollos junto a ellos. together with them. Mezcla correcta de masas Lining of straight walls
Revestimiento de paredes planas Quality assurance lining
En el Centro de Formacin de Cemento queremos transmitir nuestra experiencia At the Training Center Cement we want to convey comprehensive and Aseguramiento de la calidad del revestimiento Solutions for difficult lining situations
en refractario de manera comprensible y prctica a nuestros clientes para practice-oriented refractory expertise to our customers in order to further Soluciones para situaciones complejas Multilingual training: groups for English, German, Italian, French
mejorar la disponibilidad y productividad de los hornos de cemento. Con este improve the availability and productivity of cement kilns. For this purpose, we Formacin multilinge: grupos en ingls, alemn, italiano, francs other languages upon request
propsito, hemos construido un centro de formacin con los equipos ms have built a training facility with highly modern equipment and developed a otros idiomas bajo peticin Small groups: 15 persons max.
modernos y hemos desarrollado un concepto de formacin basado en las ltimas training concept based on the state of the art in the cement industry. During a Grupos reducidos: mximo 15 personas Complete documentation
tecnologas en la industria del cemento. Durante el programa de formacin de three-day training program in Leoben experienced RHI experts convey specialist Completa documentacin Certificate
tres das en Leoben, expertos de RHI transmiten su conocimiento sobre knowledge regarding the installation of refractory bricks and mixes. Apart from Certificado
instalacin de ladrillos y masas refractarias. Adems de la teora bsica, se pone theoretical basics, the focus is placed on practical exercises on different models.
el foco sobre ejercicios prcticos en diferentes modelos. Ventajas: Advantages:
Formacin compacta: 3 das Compact training: three days
Formacin prctica en modelos a escala real Practical training on models true to the original
Se pueden simular los casos prcticos ms comunes Many common practical cases can be simulated
Independiente del tiempo (meteorolgico) Weather independent
Informacin: Information:
Dnde: Leoben, Austria, cerca del Centro Tecnolgico de RHI Where: Leoben, Austria, near the RHI Technology Center
Cundo: 3-4 veces al ao, pueden organizarse cursos individuales para un When: 34 times per year, individual appointments can be arranged for eight
mnimo de 8 personas, por favor consulten las fechas en persons minimum; please look for upcoming courses on
http://www.rhi-ag.com/internet_en/products_solutions_en/cem_en/ http://www.rhi-ag.com/internet_en/products_solutions_en/cem_en/
Profesores: Expertos de RHI con larga experiencia Trainers: RHI experts with long-standing experience
Telfono de contacto: 43 50213-5323, trainingcenter@rhi-ag.com Contact: phone: +43 50213-5323, trainingcenter@rhi-ag.com

Imprint:
Media owner and publisher: RHI AG, Wienerbergstrasse 9, 1100 Vienna, Austria
Produced by: RHI AG 02 / 2015-500-SP/E
Place of publication and production: Vienna, Austria
Copyright notice:
The texts, photographs and graphic design contained in this publication are protected by copyright.
Unless indicated otherwise, the related rights of use, especially the rights of reproduction, dissemi-
nation, provision and editing, are held exclusively by RHI AG. Usage of this publication shall only be
permitted for personal information purposes. Any type of use going beyond that, especially reproduc-
tion, editing, other usage or commercial use is subject to explicit prior written approval by RHI AG.
RHI AG, Wienerbergstrasse 9, 1100 Vienna, Austria, phone: +43 50213-0, fax: +43 50213-6482
e-mail: cement_lime@rhi-ag.com
www.rhi-ag.com

Cement Lining Concepts

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Cement Lining Concepts

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CEMENT / LINING CONCEPTS

hybrid spinel technology by RHI

CEMENT / LINING CONCEPTS 3

Bricks MAXIAL 42 MAXIAL 310 MAXIAL 42 V

Raw meal ducts

CEMENT / LINING CONCEPTS 5

Calciner upper part

CEMENT / LINING CONCEPTS 7

Tertiary air duct

CEMENT / LINING CONCEPTS 9

CEMENT / LINING CONCEPTS 11

Capucha de plstico / Plastic Cap

Atornillado a la virola / Con grapa (soldada) / Con garras /

1000 800 1000 750 350 900 350 900

1000 350 350

Placa aislante / Placa aislante /

PYROSTOP SUPERFELT 1300/1400 PYROSTOP SUPERFELT 1300/1400

CEMENT / LINING CONCEPTS 13

CEMENT / LINING CONCEPTS 15

Suspension Grate approx. 1 m 1 - 1.5 x 3-4x 2-3x 2x 5-8x 0.5 - 2 x approx. 1 m

COMPRIT A95-6 V DIDURIT F50-5 V DIDURIT F50-5 V

approx. / aprox. High thermo-chemical load / Alta carga termoqumica

CEMENT / LINING CONCEPTS 17

Salida cnica RHI Thrust Lock System (TLS)

Anillo simple de retencin / hormign

CEMENT / LINING CONCEPTS 19

Application European production Indian production

Kiln hood upper part

Insulation SUPETHERM 2000

CEMENT / LINING CONCEPTS 21

Cooler hot section

Cooler hot section

Cooler bull nose

CEMENT / LINING CONCEPTS 23

Application European production Indian production

Application European production Indian production

Alternative concept / Concepto alternativo Kiln outlet cooler elbows /

CEMENT / LINING CONCEPTS 25

First installations of ANKRAL ZE (R63)

Rebranding of all RHI CRK brands in

Introduction of ANKRAL ZC into the

Introduction of Q-series including

ANKRAL Q1 and ANKRAL QE

CEMENT / LINING CONCEPTS 27

CEMENT / LINING CONCEPTS 29

Alkali silicate layer

CEMENT / LINING CONCEPTS 31

SiC castables in cooler

CEMENT / LINING CONCEPTS 33

Ladrillos basicos / Basic bricks Ladrillos aluminosos / Alumina bricks

Ladrillos aluminosos con SiC / Alumina bricks with SiC

CEMENT / LINING CONCEPTS 35

Gunning mixes Shotcrete mixes with SiC

Shotcrete mixes Chemically bonded castables with SiC

Morteros / Mortars Ladrillos aluminosos / Alumina bricks

Grade Al2O3 SiO2 ZrO2 CaO BD Tmax TC Thickness Fireclay bricks

CEMENT / LINING CONCEPTS 39

Gunning mixes with SiC

Morteros de almina / Alumina mortars

CEMENT / LINING CONCEPTS 41

CEMENT / LINING CONCEPTS 43

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