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    9355 30kVA Assemblies

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    9355 30kVA Assemblies

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    48 views150 pages

    9355 30kVA Assemblies

    Uploaded by

    Fidel Arroyo
    9355 30kVA Assemblies

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    EATON POWERWARE # _PART# QTY _OEScRIPTION 1 [is7a0994 1 | Base 2 [ros19 8 | Wheel 30MM 1023943 8 [axle 3 [ieota0tt7 4 [M12 Leveler ORIENT BASE TO BOTTOM SLIDE PINS THROUGH WHEELS THREAD LEVELERS INTO BASE. KENG @ PW 9355 - 30 KVA UPS Station: 4 Page: 1 Toe on sy BOW, Tosn048S2 Author: @ count Pooese Doser: BASE ASSEMOLY Date: 11062006 REA FN KE2SIPOH Rev by: R Cout EATON POWERWARE MANUFACTURING ASSEMILY PROCESS PaRT# TY ngScRIPTiON fraoteott0-a07 [8 [wax12 Bere 1 2 [rraesnaaz Palet 3 [rereoseaa Bracket [120190718-085| + [mex 20 Bol freozsnngs.o6 [2 [wi0 Lwasher 7 1 + 4 [rant eoore-oaa |? [wiox30 Bort 2 2 fraozaong2-13 [2 [va Fat INSTALL FRONT BRACKET 70 PALLET WITH BASE. KENG @ PW 9355 - 30 KVAUPS Station: 1 Page|? ood on Pony BOM “ea0naeee authors COURT Process Dest: BASE ASSEMBLY Date: 6/13/08 REV. 8 KE231P02 Rev by L Kelly SECURE WHEEL PINS NOTE: BOLTS CN REMOVABLE| BEEM INDICATE REAR EATON POWERWARE # _PART# QTY DESCRIPTION 1 [187608001 1 [Rear Panel 2 [130500113 7 [Rivet 3 [fe7ens999 1 [Bracket 1e0ig01 16-056 | 4 |v X20 Bolt 4 |rectooove.ose_ [2 [M10 X30 Bot y0240036-06 [2 [N10 Livasher vetzz001206 [2 [M10 Flat € [15706095 1 [Right Comer ieoisovie-028 [1 [Wve x 12 Bolt 6 | 157605996 1 [Left Comer veoisotie.028 [1 [ve 12 Bat 7 | 130500114 8 [Rivet RIVET THE REAR PANEL ON THE BAS| ADD BRACKET AND BOLTS, FRONT RIGHT AND LEFT CORNERS. RIVET AND BOLT INTO PLACE, KENG @ PW 9355 - 30 KVA UPS Siaon 1 Page 3 Ta aT Tana Tacos tt RANE SARL FIN KE2SiP03 Rev by: R Cout 180190118-028 GHERNET NEDE BOTH FRONT CORNERS ALL CORNERS: S RIVETS PERE EATON POWERWARE # PART# QTY DESCRIPTION 1 [157606998 3 [Battery Tray 2 | 167608056 1 [Sw Gear Tray = [1e7e0990 1 [Mosule Shett a fraceos fel River ATTACH TRAYS, RIVET IN PLACE, KENG @ PW 9355 - 30 KVA UPS Station: 4 Page: 4 Toe on sy BOW, 7a8004892 09004300 Author: 3 count 103004899 Pooess Destr: FRAME ASSEMBLY Date: 11062006 REA FIN KE2S‘PO4 Rev by: R Cout NOTE: INSTALL INSIDE POP RIVETS FIRST THENTHE OME ON THE FRONT. EATON POWERWARE # PART# QTY DESCRIPTION 1 [157606972 1 [Left Side 2 | re7808971 1 [Top Channel = [ievenssTa 2 | Module Shel 4 | 157605973 1 [Lower Channel 5 [13050011337 | Rivet ATTACH SIDE, SHELVES AND CHANNELS, RIVET IN FLACE KENG @ PW 9355 - 30 KVA UPS Station: 4 Page: 5 Toe on sy BOW, ‘eaoc4a92 Author: 3 count Prooese Destr: FRAME ASSEMBLY Date: 11062006 REA FIN KE2S‘P05 Rev by: R Cout EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS %_PART# QTY DESCRIPTION 1 [rstesesa [1 [Divider vert 2 [rsosco1rs _|za| Rivet ATTACH VERTICAL DIVDER, RIVET TO THE TOP, REAR PANEL AND MODULE SHELF. KENG @ PW 9355 - 30 KVAUPS Station = 1 Page 6 ood on Pony BOM osu0aee2 Authors COURT Process Desc: FRAME ASSEMBLY Date: 5/1908 REVS KR251P06 Revby L Kelly TOP EATON POWERWARE PART# QTY DESCRIPTION 17605970) 1 [Top vanisorieoze [4 [Nex 12 Bon * 1 2 [130500113 [14 [Rivet 3 4 [130500114 8 [Rivet ATTACH TOP, RIVET IN PLACE, KENG @ PW 9355 - 30 KVA UPS Station: 4 Page: 7 Toe on sy BOW, Tosa048S2 Author: 3 count Prooese Destr: FRAME ASSEMBLY Date: 11062006 REA FIN_Ke2siPar Rev by: R Cout ALL CORNERS: EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS 1 [raraoerer [1 [Bracket 2] 13220800%-006) 3 | Standan Nylon 3] Te0s00034-608| 1 | Screw MEX E 180240036-03 [1 [NS Washer 4[146209033-003 1 [Terminal BLK 790190110-007| | Borew 8 | ve2109034-037| 1 [ Bushing 6 | 167109034-043] 2 | Bushing T[rs2anets¢ [2 | Lug 1801 s007s-04a| 2 | MOx 1a Bolt [1S0800037-060 | 2 [We Con. Washer [1S0S00035-060 [2 [Ne Fat Washer KENG @ PW 9355 - 30 KVA UPS. Station: 4 Page: & Thedon 5687 BOM: eqgaac0a 190002808 puthorr coupr 193004602 103004800 Povess Desir: BASE ASSEMBLY Date 62206 EWE Fi KE261P08 Revby:L Kelty EATON POWERWARE #___PART#_OTY_GESCRIPTION 7 [tsre06160__[3 | Retaining Bar 2 [reotg0118-078/ 6 | Bolt ms x12 INSTALL (12) BATTERY STRINGS, RETAINING EARS AND LUGS, KENG @ PW 9355 - 30 KVAUPS. Station: 2 Page 1 Used on fany BOM tecoomee cs00¥at ‘pater count 000572 2005279 Process Desw: BATTERY TRAY LOADING Dae: 62208 REALE Fi 282001 ev by: Kall est nel eed ye Cl EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS # PART# —_GTY_DESCRPTION 4 [raniant 16-078 [2 erew ma x19] [__[t90220042-10 [2 [Flat ELIDE SWITCHGEAR ASSEMBLY ONTO TRAY HALFWAY IN, ROUTE THE X51 EXTERNAL BATTERY ANDERSON CONNECTOR AROUND SWITCHGEAR PRIOR TO FULLY LOADING, AS SHO! és a KENG @ PW 9355 - 30 KVA UPS Siation: 3 Page 1 sed on Ay 908 1 father SOURT 1 | A8 TO CHASSIS HERE Press Dist. SwTOHSEAR NSTALL [Dae sams REE | 1a2earo4 Rev Kelp EATON POWERWARE #_PART# GY _oESCRIPTION 1 frantg0118-048 [2 [Balt Me x30 2 fracenort [3 Wire Sadele 3 [ezzurnet 1 [Tie Wrep ROUTE EXTERNAL ANDERSON CONNECTOR AND HARNESS THROUGH OPENING. PUSH IN BUSHING AND TIE WRAP. KENG @ PW 9355 - 30 KVA UPS Station: 3 Page: 2 Toon Sy BOW, Tosn04800 rosa04699 Author: @ count Pooese Doser: BASE ASSEMOLY Date: 11062006 REA FN KEZS3P02 Rev by: R Cout EATON POWERWARE #__PART# QTV _ DESCRIPTION 1 [152602007 1 [Hames 2 [r2ra00003 6 [Ferrtes 1s2201081 3 [Tie Wrap CONNECT THE BATTERY HARNESS TO THE TB2 (+) AND TB2 ¢) CONNECTIONS. ADD TWO FERRITES PER TRAY AS SHOWN, KENG @ PW 9355 - 30 KVA UPS Salon 3 Page 3 Teen ASSy BOW Buttons couat 9 (4) TI0L)T14 4) T126) ooess Desir, BASE ASSEMBLY Date 11082006 REA FIN KE2S3e03 Revby: RCout TA (#)T2 2) 13 (+) T4C) TS (+) TOE) T? (4) TSO) EATON POWERWARE #__PART# QTY DESCRIPTION 1 [127260400 1 | Shield ENSURE TABS ON SHIELD LOCK TO BRACKET KENG @ PW 9355 - 30 KVA UPS Station: 3 Page: 4 eedon Assy BOM: ——_t9e0naE00 susenaegs Authors COURT Process Deser: BASE ASSEMBLY Date: 10672006 REV A FIN KE2S3°04 Rev by: R Cout EATON POWERWARE # -PART# QTY OESCRIPTION 1 [reasni0st [9 [ 7" Tie Wrap 2 | r38425836-001 | 1 | Label Set TIE WRAP THE BATTERY WIRES TO THE RETAINERS AS SHOWN, REVISION "B" LABEL SET WILL HAVE THE REQUIRED LABELS TO BE PLACED IN FRONT OF THE ‘11-112 BATTERY STRINGS. ‘ANEW PICTURE WILL BE REQUIRED. TA (4) T2 (+) T3 (+) T4 (-) TS (+) T6 (-) T7 (+) T8 (-) KENG @ PW 9355 - 30 KVA UPS Toon Sy BOW, Author @ count Prooese Doser: FINAL WIRE IT9 (+) T10(-) Date: 11062006 REA T11 (+) 712 (-) FN KEZS3P05 Rev by: R Cout EATON POWERWARE MAWUFACTURING ASSEMBLY PROCESS # PART# TY DESCRIPTION 1 [rozs1a0 3 [Standoff NOTE: THE POWER MODULES ARE HEAVY USE A LIFT TO POSITION INTO PLACE. DURING INSTALL PUSH MODULES IN SLOWLY AND PUSH ANY WRES DOWN ON TOP. KENG @ POWER MODULE WITH \ | .| PW 9355-30 KVAUPS | YPASS ON! a Station: 4 Page: 1 ato 7 Aaron covet Press Des PONER HODILE STALL Dale! szane Rev EN Ke2Sercr Revi Te INSTALL STANDOFFS AFTER LOADING POWER MODULES L3 POWER MODULE L2 POWER MODULE L1 EATON POWERWARE MAYUFACTURING ASSEMBLY PROCESS 1 | Route all shunt trip wires, control wires from K5, black double wire from AS EMI board, and twisted wire from fuses thru bushing as shown. KENG @ PW 9355 - 30 KVAUPS Station | 5 Page: Teel on Any Fond Froese Dest FAL wine [Date 7s REV KB2S5P01 Revoy: L Kelly CONTROL AND SHUNT TRIP WIRES EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS Connect TBS-1, TB5-2, and TB5-3 wires from Li Power Module Bypass as shown. 1138428636.001 [1 [Label Set KENG @ PW 9355 - 30 KVAUPS. station: 3) Page: 2 [Ubedan sosy BOM Process Deter. FINAL WIRE Date: 6/12/08 REV. C KE235R02 Rev by L Kelly TB5-1 TB5-2 Oo EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS Tes6c0005-001 [1 | Geen Ferrie 421300003 | 1 | Blue Fenrte ve22ni081 | 2| Tie Wirao Route control wire F1-1, F2-1, & F3-1 from fuses & small black Wire to A7 X10 thru green & blue ferrite, loop one time as shown, Tie wrap ferrites together then route tle wrap under wires and tie wires to ferrites as shown. KENG @ PW 9355 - 30 KVA UPS. lation 5 Pane 3 Used on Ay BN Press Desor: FINAL WIRE Date: ata REV KE2S5F08 Rev by: L Kelly FROM F1-1, F2-1 F3-1 TO AT X22-1, X29-1, X26-1 FROM A9 EMI BOARD TO AT X10, BLACK WIRE EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS Route wires from TB3/CBS to AG VO X40, AG I/O X41, & AG V0 X42 thru bushing as shown, KENG @ PW 9355 - 30 KVAUPS. Slaton 6 Pager Used on 2557 BOW Process Descr: FINAL WIRE Date: 6/1206 REVO KEQS5FO4 Rev ty: Kelly EATON POWERWARE # FART? GIy _vESCRPTION 1 | Route AT X22, AT x26, AT x23, AT X10, AT x51 & AT x25 thru bushing as shown. 2| Connect A7 X22, A7 X26, & AT X23 pin plug as shown. 3| Connect a7 x10 fast on lug as shown, PW 9355 - 30 KVAUPS Station Page: 5 Used on sy BON Proveer Dever: FINAL WIRE Date arai05 REV.E KE2S5PUS Reviny Kelly 2 AT X22 BLACK WIRE AT X26 RED WIRE AT X23 WHITE WIRE AZ X10 BLACK WIRE EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS @__PaRT# _GTY_nEScRIPTION 1] Connect A7 X51 & AT X25 as shown. KENG @ PW 9355 - 30 KVA UPS Station: & Page: 8 Used on Aosy BDh Process Deter FINAL WIRE Date: 1/19/06 REV 8 KE2S5P06 Rev by: L Kelly Oo AT X51 AT X25 EATON POWERWARE %_PART# GT? DESCRIPTION 1] 12201081 [3] 7" Tie Wrap 2|1soan1ce1 | 2| 7" Tie Wrap [Tie wrap wires to ferrite, tie wrap ferrite to standoff as shown. KENG @ PW 9355 - 30 KVAUPS Station: 6 Pago: 7 Used on 2osy BOR Process Deser: FINAL WIRE Date: 6/1906 REVS KEQSSPO7 Rev by: LKelly EATON POWERWARE NANUFACTURING ASSEMBLY PROCESS *__PaRT# QTY DESCRIPTION 1| Route K5 Wires from L1 Powermodule thru bushing as shown. 2 [186600002-001 [3] Black Femte a[is2200er [1 [7 Te wrap Route wires from L1 thru ferrites, tie wrap as shown. | Connect K5.4. 15.3, 815.5 wites from L1 to K5 as shown, KENG @ PW 9355 - 30 KVA UPS Station: Pago @ sea on 8 BO Pooese Desir, FINAL WIRE Date: 6/19/06 REV.8 KEQS6PCR Rev by. L Kelly Window] EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS # PART# QTY OESCRIPTON 7 [rvg2nne8e _[t [Bus Positive 2 [riszaoses | [Bus Neutral fs fris2o100 [1 [Bus Negative la | TeOZ20042-08 || vB Flat TeD24003E03 [9 [MB Split Lock [reDs00034-635 [9 [Screw Na X35 Leave hardware loose, do not tigthen now. KENG @ PW 9355 - 30 KVA UPS. Saton’ 6 Peae 5 Used on Aosy 20 Proess Deser FINAL WIRE Date: 61906 Revo Ke2S6P09 Rey byl Kelly EATON POWERWARE Retaining tabs on bottom MANUFACTURING ASSEMBLY PROCESS and right side of bracket. #PART# _GTY DESCRIPTION 4 - vOBoard [1] Assembly Slide /0 Board Into retaining [tabs on bottom of bracket, slide to right until board locks into right side tabs. 180240035-03 | 3 [W5 Lock Washer [180800034-612) 3 [iv x 12 Screw KENG @ PW 9355 - 30 KVAUPS Station = § Page |edovaw bom SSCSC~*d rocessDasor Retaining tabs on bottom hii and right side of bracket. Date: 61908 FEV KE2S5P 10 RevbyL Kelly EATON POWERWARE MANUFACTURING ASSEMILY PROCESS % PART# QTY DESCRIPTION TT4e0220042-10 [8 | MS Fiat rrs0240035-03 | 8| MS Lock 180190109-003 | [Bok WS x 16 Do nottigthen screws until all have been started in board and bus bars are lined up. 2] Tigthen all screws but Xo4 now. Leave X94 loose to install battery wire later in process. KENG @ PW 9355 - 30 KVAUPS Station : 5 Page 11 Used on Ay BOW: roses DesorF NAL WIRE Date: 6-19/08 REVE KB2S6P11 Ray by. L Kelly EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS % __PART# aTy _ DESCRIPTION 1[_ 1021278 [1 | Control Board Attach te 1/0 Board at pin connectors, push onto standoffs where shown KENG @ PW 9355 - 30 KVAUPS Station: 6 Page 12 Used on Bevy BOR Process Deser: FINAL WIRE Date: 620106 REV. 6 KEZESPT2 Rev by L Kelly EATON POWERWARE MENUFACTURING ASSEMBLY PROCESS # PART# QTY DESCRIPTION 1] 180990118-028 [3] M5 X12 Screw KENG @ PW 9355 - 30 KVA UPS. Satan 4 Pege-17 Used en sy BH Pooess Desor, FINAL WIRE Date: 5/20/08 PEV.8 HEZSEPTS Rev by. L Kelly EATON POWERWARE # PART QTY DESORPTION 1676069665 [1 | Front Channel s901g0109.008 [6 [Ms x16 Screw KENG @ PW 9355 - 30 KVAUPS. Slaton: 5 Page 14 KB2S5P14 Rev by: L Kelly EATON POWERWARE @PART# QTY DESCRIPTION renrontia-nza | 3 [ns x12 Serew Install X-Slot assembly as shown. 18022004203 _[2 | N65 Flat Washer vaoteoti8.078 [2] M5 x12 Serew Attach Display Panel assembly as shown. Do not over tigthen screws, panel will crack. KENG @ PW 9355 - 30 KVAUPS Station: 6 Paget Used on Assy BOM Procooe Desor: FINAL WIRE Date e200 REV.8 KE2S6P15 Rev by: L Kelly EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS fvaoreorts-023] 2] Mox 12 Screw 2 (igo220082-10 [1 | MSFlet Washer [reorso7t8-028 [7 | wex 12 Screw [3 | Connect fans wires, P1 to J1 as shown. KENG @ PW 9355 - 30 KVA UPS Station: € Page se Used en Assy BOW! Process Desor FINAL WIRE [Date evans REV | KE2S5P1 6. Rev by: L Kelly EATON POWERWARE MENUFACTURING ASSEMBLY PROCESS % PART # QTY GESORIFTION 1 senoni0s0_[6 | 4" Tie Wap KENG @ PW 9355 - 30 KVA UPS. Slaton 5 Pager (ISP Soe EATON POWERWARE ‘MANUFACTURING ASSEMBLY PROC=SS 7] Rowe shunt trip wires as shown, 2| Rowe X50 &X2as shown, connect where sho Verify pin plug is installed correctly. KENG @ PW 9355 - 30 KVA UPS. Station: § Page 18 Used en foxy BOW Preoess DasorF NAL WIRE Date: 62006 REV KB256P18 Rev by. L Kelly EATON POWERWARE # PART # QTY GESCRIFTION 1] Place wires from TB3/CB3, copper down, on X40, X41. & X42. as shown. KENG @ PW 9355 - 30 KVAUPS set on sy BOW Press Deser FAL WiRE Date 6/20/08 REV KE2S5P 19 Rev by LKelly [*] x42 x41 x40 EAIONEOWERWARE] — Fromioat E64 # PART# QTY CESCRIPTION From K3-4 to TB5-2 1] Place wires from KS to TBS, Trem hs eco JEr copper down, on TBS as shown. KENG @ PW 9355 - 30 KVAUPS. Station: § Page :20 Used on sy 30 Pree Diver: FINAL WIRE Date 0/20/05) REV. 6 KE2S6P20 Revby LKely EATON POWERWARE # PART? TY OESCRIFTON 1 | Place wires from V0 board on TBS-1, TB5-2, & TB5-3, copper up. Route A6 1/0 X42, AG 1/0 X41, 8 AG 10 X40 thru L1, L2, & L8 ferrites on UO board as shown. ‘2 180500036-060 [3 | MB Flet Washer 180600037-060 [3 | Mé Con. Washer ‘epeoq009-s00 | 3] 174-20 Nut KENG @ PW 9355 - 30 KVA UPS Satan Fae Used en sy BH Prooote Doser FINAL Wine Date: e200 REV.6 KEQ35P21 Rev by: L Kelly O TB1 thru L1 TB2 thruL2 TBS thru L3 EATON POWERWARE MAKUFACTURING ASSEMBLY PROCESS #___PART# QTY DESCRIPTION Place A6 V/O X42, A6 I/O X41, & AG V0 X40, copper up, on top of blue lugs, install hardware as shown. 12022001210 [3] NFlat reesoo0ss-002 [3[ we Hexnut KENG @ PW 9355 - 30 KVAUPS Used on Assy BOM From TE5-3 to AS VO X42 From TB5-1 to A6 1/0 X40 Date: 6/20/06 REV. Cc From TB5-2 to AS VO X41 aRSEPD Reve Cy EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS #PART® QTY DESCRIPTION 1] Place wires AG 1/0 X54, AG V0 X13, AB VO X23, & AG 1/0 X25, copper down, as shown, KENG @ PW 9355 - 30 KVAUPS. Station: § Page :23, Used or Aesy EON Proess Desor FINAL WIRE Date: 6/21/06 REVS Ka255P23 Rey by: Kelly From TB1-1 to A6 1/0 X25" From TB1-2 to AG 0 X23 From X4-3N to AG 1/0 X54 From TBI-3 to AB VO X13 EATON POWERWARE AG 10 X54 from A6 I/O X1 #__PART# QTY DESORPTION 1 ®@ ‘AG I/O X54 from AS-X4A Place AG 1/0 X54 from AS VO X1 1) g.a6 X54 from A9-X4A, copper up, as shown, install hardware. ye0z2004210_|1 | We Flat Washer /re0s00043.002 [1 [M5 Hex Nut | Place A6 1/0 X25, AB VO X23, & AG 110 X13, copper up, as shown, Install hardware. 2022008210 [3 [vB Flat Washer vensnacss.oo2 [3] VS Hen Nut From K1-2 to A6 /O X25 From K1-4 to A6 VO X23 KENG @ PW 9355 - 30 KVA UPS From K1-6 to A6 VO X13 Station: 5 Paye 24 ise on sy Ow Proeee Diver: FINAL WIRE Date 6121706 REV © KE2S6P24 Rev by: LKelly EATON POWERWARE PART# QTY OESCRIPTION * 1 | rez20001 4 [Te Wrap) 2 [167608966 1 [Front Channel a 4 1807190108-003 [6 [V5 x 16 Bolt ‘2ean0046-002 | €"] Grommet TIE WRAP POWERMODULE WIRES JAS SHOWN, LEAVE ENOUGH ROOM FOR THE GATE DRIVE HARNESSES TO PLUG INTO THE BOARDS, |ADD FRONT CHANNEL AS SHOWN KENG @ PW 9355 - 30 KVA UPS Toon Sy BOW, Author @ count Prooese Doser: FINAL WIRE Date: 11062006 REA FIN KE2S5P25 Rev by: R Cout EATON POWERWARE # PART# _GTY _oEScRIPTION 1 | rsz2000a7 6 [Te Wrap) TIE WRAP POWER MODULE WIRES AS SHOWN KENG @ PW 9355 - 30 KVA UPS Station: 6 Page :28 Teen PSY BOW Author: @ count Prooese Doser: FINAL WIRE Date: 11062006 REA FIN KE2S5P25 Rev by: R Cout EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS PaRT# QTY BESCRIFTION TSz602026-001| 1 [oale Div Ham '762602026-002| 3 [Sale DvHam /152602026-003 | 3 [Sale Drv Han 121300003 Blue Ferrite 182201081 a 3 '152602026-008 3 [Bypass Harn 1 1 frewran z 6 | tez20i08 Tie Wraa PW 9355 - 30 KVA UPS. Station: 6 Page :27 ‘oodon Pony B04 Sauthora COURT Process Deter FINAL WIRE Date: 4/1708 REVS Fin KR2S5P27 Revbyl Kelly EATON POWERWARE # PART# QTY DESCRIPTION 118190118-028 [3 | Bolt MB X12 2 [rsiga118-028 [2 | Boll M5 x12 ye022000203 | 2 | 145 Flat INSTALL XSLOT ASSEMBLY MOUNT THE DISPLAY KENG @ PW 9355 - 30 KVA UPS Station: & Page :28 Toon Sy BOW, Author: 3 count Prooese Destr: MOUNT X-SLOT /DISPLAY Date: 11062006 REA FIN KE2S5P23 Rev by: R Cout EATON POWERWARE % PART# QTY DESCRIPTION 1 [1252601472.002 [1 | CATSE Cable 2 [reesq002-001 | 1 | Black Femite 16201081 2[ 7 Tie Wrap ROUTE BOTH THE SLOT HARNESSES AND THE BLUE CATES CABLE THROUGH THE FERRITE AS SHOWN, TIE WRAP IN PLACE. PLUG BLUE CATES CABLE INTO THE XI7 ON VO BOARD, FIRST X-SLOT NEAR BLUE CABLE PLUGS INTO THE XE5 ON V0 BOARD. PLUG THE REMAINING X-SLOT HARNESS INTO THE X66, ON THE VO BOARD. KENG @ PW 9355 - 30 KVA UPS Station: 5 Page : 29| ‘eet on ASS BOW PLUG THE BLUE CATSE CABLE INTO THE DISPLAY LEAVE TIE WRAP LOOSE X56 ‘SECOND XSLOT Authors coueT X55 Process Deser: ROUTE WIRES TO 10 EOARD area Date: 10672006 REV A FIN KE2SSP23 Rev by: R Cout EATON POWERWARE % PART# QTY DESCRIPTION 1 [rs2201081 2 [Te Wrap PLUG ALL FAN WIRES AND WIRES FOR THE $2 BATTERY SWITCH FROM THE VO BOARD AND THE 7 BYPASS BOARD. ROUTE AND TIE WIRES AS SHOWN NOTE: WHITE WIRES (-2) ARE ATTACHED TO THE FAN TERMINAL CLOSEST TO THE SHEET METAL. KENG @ PW 9355 - 30 KVA UPS Salon Page: a0 Teen ASSy BOW Buttons couat Pooess Desir: FINAL WIRE Date 11082006 REA FIN KE2SSea0 Rev by: R Court 2-2 WHITE E21 RED 4.2 WHITE E41 RED E62 WHTE E6-1 RED 1-2 WHITE E1-1 RED 3-2 WHITE E31 RED 5-2 WHITE E51 RED EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS 7 [rani g0Tt8-028[3 | Ban NSxTZ 2[rezaicet [3 [7 Tie Wrap CHECK THAT THE FANS WIRES ARE NOT TOUCHING THE FAN. MOVE FAN BLADES TO CHECK. KENG @ PW 9355 - 30 KVAUPS Station: 5 Page 31 Use on sy BOM authorR COURT Process Deter FINAL WIRE Date 4/1006 REVS ENTLY PULL FAN WIRES THROUGH HOLE AND TIE WRAP INPLACE, EATON POWERWARE MANUFACTURING ASSEMBLY PROCESS @PaRT# QTY DEScRIPTION 1 [renieor1e-028 BORNE x12 18022004210 Me Flat PRE-ASSEMBLE THE BOLT AND WASHER HALFWAY IN THEN SLIDE FAN ASSEMBLY IN PLACE, TIGHTEN BOLT AND. CONNECT P1 70.11 AS SHOWN, KENG @ PW 9355 - 30 KVAUPS Station 6 Fog 3 ood on Pony BOM Authors COURT Process Deter: FINAL WIRE Date: 41108. REVS Fi: KB2s5Pe2 Rev be LKelly SLIDE TWO TABS BEHIND SHEET METAL CONNECT P1 TO J1 EATON POWERWARE WARUFACTURING ASSEMBLY PROCESS 9355 (KENG@) UPS CTO NUMBER *_PARTH _GTY_DESCRIPTION 2 + |raosanoss-306|,2,hisxtoscrew! |K|BIx|x}5/x|x|/8/x1x/x {|x |x} x] x (CARD) IS TO BE INSTALLED. PARALLEL, NO CB3 3 CONNECT UPS-X Se cmmen | y ee INSTALL ANY CARD REQUIRED INTO THE PROPER ¥-SLOT POSITIONAS INDICATED. NO PARTS ADDED. BOM'S 103002511-561 + 103002818 + 1642013 PARALLEL WITH 083 RELAY CARD BOM 101073663-001 BoM 1078460 AON] = ENSURE YOU ADD ANY OTHER NSTRUCTIONS OR CADLES TO Bows 19500768 + 164201430 THE UMIT THAT COME WT THE NODE CAR REQUIRED CTODRIVEN CARD. pia? KENG @

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