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SHIP'S MANUAL

INSTALLATION AND COMMISSIONING MANUAL


for the
MantaDigital
RADAR SYSTEM

PUBLICATION KH2061

ISSUE 3
Radar Software Version ZM-2144 V1.1

November 2008

Kelvin Hughes Limited


New North Road, Hainault, Ilford, Essex IG6 2UR, UK
Telephone: +44 20 8502 6887
Facsimile: +44 20 8559 8526
Telex: 896401
www.kelvinhughes.com

Registered Office: New North Road, Hainault, Essex, IG6 2UR


Incorporated in England No. 1030135
VAT No: GB 918080917/000
KH2061
Prelims

CONFORMITY STATEMENT

MantaDigital Radar is certified to conform to the requirements of MSC.192(79) and has been
tested to IEC 62388 and the previous Test Standard, IEC 60936.

The MantaDigital navigation radar display (processor, user interface and presentation screen)
meets the requirements for Standard and High Speed Craft. The navigation radar display is
offered in both Category 1 and Category 2 options. Category 1 is defined as all ships/craft
10,000 gt and Category 2 is defined as ships/craft from 500 gt to <10,000 gt and HSC
<10,000 gt.

Radar sensors are provided in both X-band and S-band versions and meet the requirements
for Standard and High Speed Craft.

COPYRIGHT

Copyright Kelvin Hughes Limited. 2008

All rights reserved. No part of this publication may be


reproduced, transmitted, transcribed, translated or stored
in any form or by any means, without the written
permission of Kelvin Hughes Limited.

Technical details contained in this publication are subject to


change without notice.

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AMENDMENT RECORD

When an amendment is incorporated into this handbook, the details should be recorded below. If the
equipment has been modified, the modification number is shown on the Amendment instruction page.

Amendment No. Date Inserted Initials Mod Number

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CONTENTS

Title Page I
Conformity Statement and Copyright Page ii
Amendment Record Sheet iii
Contents (This Page) v
Electric Shock Resuscitation vii
Safety Warnings viii
Handling of Electrostatic Sensitive Semiconductor Devices xi
Preface xiii
List of Abbreviations xv
Code of Safe Working Practices CP225
Equipment Registration Certificate

SECTION 1 - Introduction and General Description (KH2060-1)

SECTION 2 - Common Components Installation (KH2070-2)


- Widescreen Visual Display Unit Installation (KH2060-2a)
- Radar Specific Installation (KH2060-2b)

SECTION 3 - Commissioning (KH2060-3)

SECTION 4 - System Information:


- Commercial Installation Cable Types (KH2060-4a)
- Radar Interswitch Unit (RIU) (KH2060-4b)
- Transmitter Interface Unit (TIU) (KH2060-4c)
- Ergopod (KH2060-4d)
- MK4 X-Band Upmast Radar Sensor (KH2060-4e)
- MK5 X-Band Upmast Radar Sensor (KH2060-4f)
- MK7 X-Band Downmast Radar Sensor (KH2060-4g)
- MK7 S-Band Upmast Radar Sensor (KH2060-4h)
- MK7 S-Band Downmast Radar Sensor (KH2060-4j)
- SharpEye S-Band Upmast Radar Sensor (KH2060-4k)

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Page vi Issue 3 (Nov 08)


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ELECTRIC SHOCK RESUSCITATION

SHOUT FOR HELP.


1 SWITCH OFF ELECTRICITY IF POSSIBLE.
SWITCH OFF ELECTRICITY IMMEDIATELY. IF NOT POSSIBLE, DON'T WASTE TIME SEARCHING FOR A SWITCH

REMOVE CASUALTY FROM DANGER.


2 SAFEGUARD YOURSELF WHEN REMOVING CASUALTY FROM HAZARD.
IF CASUALTY IS STILL IN CONTACT WITH ELECTRICITY AND THE SUPPLY CANNOT BE ISOLATED, STAND ON A DRY
NON-CONDUCTING MATERIAL (RUBBER MAT, WOOD, LINOLEUM). USE RUBBER GLOVES, DRY CLOTHING WOODEN BROOM,
STOOL, CHAIR, LENGTH OF DRY ROPE OR WOOD TO PULL OR PUSH CASUALTY AWAY FROM THE HAZARD.

REMOVE ANY OBVIOUS OBSTRUCTION TO BREATHING.


3 IF CASUALTY IS NOT BREATHING, START RESUSCITATION AT ONCE.
GET HELP.

SHOUT & SHAKE CASUALTY (FOR RESPONSE)


LOOSEN NECKWARE,
TILT HEAD BACKWARDS & PUSH CHIN UPWARDS

CHECK FOR SIGNS OF CIRCULATION,


SIGNS OF LIFE (< 10 SECONDS).

SIGNS OF LIFE/CIRCULATION PRESENT SIGNS OF LIFE/CIRCULATION ABSENT

HEART HAS STOPPED BEATING, LAY CASUALTY


ON THEIR BACK ON FIRM SURFACE eg. FLOOR

PERFORM CPR:
HEEL OF HAND IN CENTRE OF BREASTBONE
WITH OTHER HAND ON TOP (FINGERS OFF CHEST)
WRISTS & ELBOWS LOCKED COMPRESS DOWN 5cm.
REPEAT 30 TIMES IN TOTAL (SPEED 100 PER MINUTE)

OPEN AIRWAY, PINCH THE NOSE & HOLD THE CHIN.


TAKE NORMAL BREATH, SEAL MOUTH,
WHEN NORMAL BREATHING COMMENCES,
BLOW STEADILY (WATCHING CHEST RISE).
PLACE CASUALTY IN RECOVERY POSITION
REMOVE MOUTH, CHECK THAT CHEST FALLS,
REPEAT RESCUE BREATH.

KEEP CASUALTY AT REST.


MOVE USING A STRETCHER. CONTINUE CPR WITH 30 CHEST COMPRESSIONS,
WATCH CLOSELY, PARTICULARLY FOR DIFFICULTY THEN 2 BREATHS UNTIL CASUALTY REVIVES &
IN BREATHING. LIGHTLY COVER WITH BLANKETS COLOUR IMPROVES, OR HELP ARRIVES
OR OTHER MATERIALS OR YOU ARE EXHAUSTED.

CD-1265 ISSUE 2

MEDICAL ASSISTANCE MAY BE OBTAINED ON / AT ...............................................

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SAFETY WARNINGS

CD-0845

WARNING

THIS EQUIPMENT IS NOT FITTED WITH SAFETY INTERLOCKS. LETHAL


VOLTAGES ARE PRESENT WHEN THE UNITS ARE OPEN AND EXPOSED. BE-
FORE REMOVING ANY SUB-UNIT OR PCB, ALL SUPPLIES MUST BE
SWITCHED OFF.

A CURRENT OF 100 mA PASSING THROUGH THE HUMAN BODY FOR ONE


SECOND CAN KILL. THIS CAN OCCUR AT VOLTAGES AS LOW AS 35 V AC
OR 50 V DC. SOME EQUIPMENT IN THE SYSTEM USES ELECTRICAL POWER
THAT CAN BE LETHAL.

CD-0844

WARNING

THIS EQUIPMENT CONTAINS MATERIALS WHICH PRODUCE


TOXIC FUMES WHEN BURNT.

Page viii Issue 3 (Nov 08)


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SAFETY WARNINGS

SERVICING

THE EQUIPMENT SHOULD BE SERVICED BY AUTHORISED


AGENTS ONLY.

Mains Voltage

All Kelvin Hughes equipment is supplied with Mains Voltage set for 220 Vac,
50/60 Hz, unless stated otherwise on labels attached to the equipment.

Picture Freeze

The rare event of Processor failure is indicated by non-operation of the trackerball, no


update of screen data, and the time shown on the Visual Display Unit will not be up-
dated.

The display is to be switched OFF and ON again to reset the Processor.

WARNING

The navigation systems and equipment supplied by Kelvin Hughes comply with the
relevant SOLAS regulations and are provided as aids to navigation and should be
used in accordance with the SOLAS regulations.

Issue 3 (Nov 08) Page ix


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RADIATION HAZARD: NON-IONISING

ANTENNA RADIATION HAZARD: INJURY CAN RESULT FROM EXPOSURE


TO THE MAIN BEAM OF A STATIONARY RADAR ANTENNA. DO NOT STAND
LESS THAN 2m FROM THE CENTRAL FRONT FACE OF THE ANTENNA.

It is accepted in most countries that no significant hazard is presented by radio


frequency mean power density levels up to 10mW/cm. RF power levels in excess of this
may cause harmful effects, particularly to the eyes.

Users of cardiac pacemakers should be aware that radio frequency transmissions, can
damage some such devices or cause irregularities in their operation. Persons using a
pacemaker should ascertain whether their device is likely to be affected before
exposing themselves to the risk of malfunction.

X-RAY RADIATION

30 kW S- band and 25kW X- band magnetrons have a stray field of less than 0.00525
gauss at 4.6m. The latest X-band magnetrons have a stray field of less than 0.002 gauss
at 2.1 m.
At a distance of 100 mm with S-band and X-band magnetrons operating normally into
a matched load no level of ionising radiation above the background is detectable.

SAFETY ALOFT

AERIAL ROTATION: BEFORE MAINTENANCE TO THE TURNING


MECHANISM TAKES PLACE, DISABLE AERIAL ROTATION.

When working aloft, ensure that it is brought to the attention of someone in authority
at deck or at ground level and that suitably placed warning notices are posted warning
that work aloft is in progress. Ensure that the means of access aloft is secure and
beware of wet or slippery ladder rungs and working areas.

When working on or near a radar scanner and other moving or RF radiating


equipment, ensure that it is switched off and that the fuses have been removed and
retained.

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MICROWAVE RADIATION LEVELS.

Measurement of radiation levels were conducted on 10th July 2008 at QinetiQ. The
manufacturers representative assisted and enabled the antenna rotation to be disabled
and transmission maintained. Test equipment used was a Narda survey meter mod
8718B and an isotropic probe mod 8721 ser no 13003. A table of results is presented
below.

2 2 2
System 100 W/m distance or 50 W/m 10 W/m
power at Antenna face distance distance
2
25 kW S-Band CTX-A9 with 28.4 W/m - 510 mm
3.9 m Low profile S-Band Antenna LPA-A3
2
25 kW X-Band CTX-A8-ACAC with 71.7 W/m 60 mm 880 mm
1.3 m Low profile X-Band Antenna LPA-A13
2
SharpEye DTX-A1 with 21.7 W/m - 90 mm
3.9 m Low profile S-Band Antenna LPA-A3

Issue 3 (Nov 08) Page xi


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CAUTION

HANDLING OF ELECTROSTATIC-SENSITIVE SEMICONDUCTOR


DEVICES

Certain semiconductor devices used in the equipment are liable to damage due
to static voltage. Observe the following precautions when handling these
devices in their unterminated state, or sub-units containing these devices:

Persons removing sub-units from an equipment containing these devices must


be earthed by a wrist strap and a resistor at the point provided on the
equipment.

Soldering irons used during the repair operations must be low voltage types
with earthed tips and isolated from the mains voltage by a double insulated
transformer.

Outer clothing worn must be unable to generate static charges.

Printed Circuit Boards (PCBs) fitted with these devices must be stored and
transported in anti-static bags.

Fit new devices in a special handling area.

For detailed information, refer to IEC Standard IEC 61340-5-1:1998 or other


equivalent standard.

Page xii Issue 3 (Nov 08)


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PREFACE

MantaDigital is designed to be flexible and expandable making it ideal for use in Integrated
Bridge Systems (IBS), as well as for standalone Radar Systems and Electronic Chart Display
& Information Systems (ECDIS).

When used in standalone systems the MantaDigital Display is dedicated for use as either a
Radar Display or as an ECDIS Display.

When used in Integrated Bridge Systems the MantaDigital Display can be configured as a
networked Multi-Functional Display, which can be switched between different functions, e.g.
Radar, ECDIS or Conning Display, depending on the function required by the user. This
allows a single display to control a number of functions, although only one function can be
accessed at any time.

MantaDigital is designed so that, when required, the display units can be controlled from an
Ergopod.

The operation, installation and maintenance of MantaDigital is covered in the following


manuals:

KH2060 - User Manual for the MantaDigital Radar Systems. This covers operation
and maintenance of the MantaDigital Radar System, including the Radar Display and
Radar Sensors. This manual provides all the information required for standalone radar
systems, and for the networked multi-functional display in Radar Mode.

KH2061 - System Manual for the MantaDigital Radar Systems. This covers
installation and commissioning of the MantaDigital Radar system, including stand
alone Radar Systems, and the networked multi-functional multi-display systems.

Maintenance must only be undertaken by qualified service engineers or by Kelvin


Hughes and their approved agents. Unauthorised repair of equipment during the
Warranty period will invalidate the Warranty. If you wish to undertake the
maintenance of the equipment, then you need to ensure that the service engineers have
undertaken a training course approved by Kelvin Hughes.

Issue 3 (Nov 08) Page xiii


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If a unit exhibits a fault, and you are unable to fix it, and therefore require a service engineer
to attend your vessel, please contact our Service Control Centre, giving full details of the
following:

1. Name of vessel (Phone or Fax number if fitted)


2. Equipment type
3. Software status (version number) (if applicable)
4. Next port of call, ETA/ETD and ship's agents
5. Fault description (with as much detail as possible)
6. Purchase order number with invoicing details
7. Contact Name

You may contact our direct line, send a fax or send an email.

Kelvin Hughes, Customer Services Group, New North Road, Hainault, Essex IG6 2UR
(UK)

Phone: Main UK Switchboard: 44 (0)20 8502 6887


Direct Service Line & Out of Hours Emergency Technical Support: 44 (0)20 498 1761

email: service@kelvinhughes.co.uk

If you have any technical queries or require any technical information regarding your Kelvin
Hughes bridge equipment you may phone our direct Service Line. You may also contact our
direct line, send or fax an email to:

technical.advice@kelvinhughes.co.uk

If you require information on our training facilities or would like to have a quote for training,
please give as much detail as possible. You may contact our direct line, send a fax or send an
email to:

training@kelvinhughes.co.uk

For quotation of spares, or if you require any information regarding availability, lead times
etc, you may contact our direct line, send a fax or send an email to:

spares@kelvinhughes.co.uk

Please Note. All quote requests must have full contact details. Our preferred method of
contact is email, but Fax or Post may be used. We normally supply the quotation by email.

For more information regarding our contract services or to arrange a meeting with a member
of our team you may email us at the following address. Those customers already holding an
agreement with us may also use this email address to request a service, providing the same
information as mentioned for service (no purchase order number required). You may contact
our direct line, send a fax or send an email to:

contract.support@kelvinhughes.co.uk

Page xiv Issue 3 (Nov 08)


KH2061
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LIST OF ABBREVIATIONS
ACK Acknowledge
ACQ Acquire, Acquisition
ADJ Adjust, Adjustment
AFC Automatic Frequency Control
AGC Automatic Gain Control
AIS Automatic Identification System
ALT Altitude
AM Amplitude Modulation
ANCH Anchor Watch
ANCH Vessel at Anchor
ANT Antenna
AP Autopilot
API Application Program Interface
APR April
ARM Armoured Protected Memory
ARCS Admiralty Raster Chart Service
ARPA Automatic Radar Plotting Aid
AUD Audible
AUG August
AUTO Automatic
AUX Auxiliary System/Function
AVAIL Available
AZ Acquisition Zone
AZI Azimuth Indicator
BCR Bow Crossing Range
BCT Bow Crossing Time
BITE Built In Test Equipment
BKGND Background
BRG Bearing
BRILL Brilliance
BWW Bearing Waypoint to Waypoint
C Carried (for example, carried EBL origin)
CAL Calibrate
cbl cable length
CCRP Consistent Common Reference Point
CCRS Consistent Common Reference System
CCTV Closed Circuit Television
CD Compact Disk
CDROM Compact Disk Read Only Memory
CENT Centre
CHG Change
CLR Clear
CNCL Cancel
COG Course Over Ground
CONT Contrast
CORR Correction
CP Circularly Polarised

Issue 3 (Nov 08) Page xv


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LIST OF ABBREVIATIONS (CONT.)


CPA Closest Point of Approach
cps cycles per second
CPU Central Processing Unit
CRS Course
CSM Crash Survivable Module
CTS Course To Steer
CTW Course Through the Water
C UP Course Up
CURS Cursor
D Dropped (e.g. dropped EBL origin)
DAU Data Acquisition Unit
DAY/NT Day/Night
DEC December
DECR Decrease
deg degrees
DEL Delete
DEP Departure
DEST Destination
DEV Deviation
DIU Data Interface Unit
DISP Display
DIST Distance
DIVE Vessel Engaged in Diving Operations
DG Dangerous Goods
DGLONASS Differential GLObalnaya NAvigatsionnaya Sputnikovaya Sistema
tr: Differential Global Navigation Satellite System
DGNS Differential GNSS
DGPS Differential GPS
DMTS Discrete Monitor Timing Standard
DPTH Depth
DR Dead Reckoning
DRG Vessel Engaged in Dredging or Underwater Operations
DRMS Distance Root Mean Square
DSC Digital Selective Calling
DTG Distance To Go
E East
EBL Electronic Bearing Line
EBRL Electronic Range & Bearing Line
ECDIS Electronic Chart Display and Information System
ECS Electronic Chart System
ECTAB Electronic Chart Table (Kelvin Hughes)
EGNOS European Geo-stationary Navigational Overlay System
ENC Electronic Navigational Chart
ENH Enhance
ENT Enter
EP Estimated Position
EPA Electronic Plotting Aid

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LIST OF ABBREVIATIONS (CONT.)


EPFS Electronic Position Fixing System
EPIRB Emergency Position Indicating Radio Beacon
EQUIP Equipment
EPROM Erasable Programmable Read Only Memory
ERBL Electronic Range and Bearing Line
ERR Error
ETA Estimated Time of Arrival
ETD Estimated Time of Departure
EUT Equipment Under Test
EXT External
EZ Exclusion Zone
FEB February
FISH Fishing Vessel
FM Frequency Modulation
fm fathom
FREQ Frequency
FSP Field Service Program
ft foot
FTC Fast Time Constant
FWD Forward
GAS Grounding Avoidance System
GC Great Circle
GDOP Geometric Dilution of Precision
GEOG Geographics
GHz GigaHertz
GLONASS Global Orbiting Navigation Satellite System
GMDSS Global Maritime Distress and Safety System
GMT Greenwich Mean Time (also known as Zulu time)
GND Ground
GNSS Global Navigation Satellite System
GPS Global Positioning System
GRI Group Repetition Interval
GRND Vessel Aground
gt gross tonnage
GZ Guard Zone
HAP Harbour Approach and Pilotage
HCS Heading Control System
HDG Heading
HDOP Horizontal Dilution of Precision
HF High Frequency
HL Heading Line
hPa HectoPascal
hr hour
HS Harmful Substances (applies to AIS)
HSC High Speed Craft
H UP head up

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LIST OF ABBREVIATIONS (CONT.)


HVR Hardened Voyage Recorder
Hz Hertz
IBS Integrated Bridge System
ID Identification
IEC International Electrotechnical Commission
IMO International Maritime Organisation
INCR Increase
IND Indication
INF RED Infrared
INFO Information
INIT Initialisation
INP Input
INS Integrated Navigation System
INT Interval
I/O Input/Output
IP Internet Protocol
IR Interference Rejection
IRCS Integrated Radio Communication System
ISW Interswitch
ITU-R International Telecommunication Union - Radiocommunication sector
JAN January
JUL July
JUN June
kHz kiloHertz
km kilometre
kn knots
kPa kiloPascal
LAT Latitude
LBL Label
LCD Liquid Crystal Display
LED Light Emitting Diode
LF Low Frequency
LIM Limit
L/L Latitude/Longitude
LON Longitude
LOP Line of Position
LOST TGT Lost Target
LP Long Pulse
LR Long Range
LWY Leeway
m metres
MAG Magnetic
MAN Manual
MAR March
MAX Maximum
MF Medium Frequency

Page xviii Issue 3 (Nov 08)


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LIST OF ABBREVIATIONS (CONT.)


MIN Minimum
min minute
MHz MegaHertz
MKR Marker
MMSI Maritime Mobile Service Identity
MOB Man Overboard
MON Performance Monitor
MP Medium Pulse
MP Maritime Pollutant (applies to AIS)
ms milli-seconds
MSI Maritime Safety Information
MSTR Master
MVR Manoeuvre
N North
NAV Navigation
NLT Not less than
NM Nautical Miles
NMEA National Marine Electronics Association
NMT Nor more than
NORM Normal
NOV November
NUC Vessel Not Under Command
N UP North-Up
OCT October
OOW Officer On Watch
OS Ownship
PAD Predicted Area of Danger
PANEL Panel Illumination
PAST POSNPast Positions
PASSV Passenger Vessel
PC Personal Computer
PCB Printed Circuit Board
PDOP Positional Dilution of Precision
PERM Permanent
PI Parallel Index Line
PIN Personal Identification Number
PILOT Pilot Vessel
PL Pulse Length
PM Pulse Modulation
PM Performance Monitor
PMC Protective Memory Capsule
POB Person Overboard
PORT Port/Portside
POSN Position
PPC Predicted Point of Collision
PPI Plan Position Indicator
PPR Pulses Per Revolution

Issue 3 (Nov 08) Page xix


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LIST OF ABBREVIATIONS (CONT.)


PRED Predicted
PRF Pulse Repetition Frequency
PRR Pulse Repetition Rate
PWR Power
RAD Radius
RADAR RAdio Detection And Ranging
RAIM Receiver Autonomous Integrity Monitoring
RAM Random Access Memory
RATS Rate Aided Tracking System
RCDR Receiver
RCDS Raster Chart Display System
RCGA Radar Control Gate Array
RCS Radar Cross-Section (target size)
REF Reference
REF Echo Reference
REL Relative
RIM Vessel Restricted in Manoeuvrability
RIP Radar Interlay Processor
RIU Radar Interswitch Unit
RL Rhumb Line
RM Relative Motion
RM(R) Relative Motion, Relative Trails
RM(T) Relative Motion, True Trails
RMS Root Mean Square
RNC Raster Navigational Chart
RNG Range
ROM Read Only Memory
RORO Roll On/Roll Off Vessel
ROT Rate Of Turn
ROV Remotely Operated Vehicle
RP Radar Plotting
RPM Revolutions Per Minute
RR Range Rings
RTD Real Time Display
RTK Real-Time Kinematic
Rx Receiver
S South
SAIL Sailing Vessel
SAM Status and Alarm Unit
SAR Search And Rescue
SART Search And Rescue Transponder
SARV Search And Rescue Vessel
SAT Satellite
SATNAV SATellite NAVigation
SC/SC Scan to Scan (Correlation)
SDME Speed and Distance Measuring Equipment
sec second

Page xx Issue 3 (Nov 08)


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LIST OF ABBREVIATIONS (CONT.)


SEL Select
SEP September
SEQ Sequence
SF CNT Safety Contour
SIM Simulation
SINAD SIgnal to Noise And Distortion
SNR Signal to Noise Ration
SNTP Standard Time Network Protocol
SOG Speed Over Ground
SOLAS Safety Of Life At Sea
SP Short Pulse
SPD Speed
STAB Stabilised
STBD Starboard/Starboard Side
STBY Standby
STC Swept Time Constant
STG Speed To Go (Required Speed)
STN Station
STW Speed Through the Water
S-VDR Simplified Voyage Data Recorder
SYM Symbol
SYNC Synchronised
T True
TCPA Time to Closest Point of Approach
TCP/IP Transmission Control Protocol/Internet Protocol
TCS Track Control System
TCVR Transceiver
TD Time Difference
TDOP Time Dilution of Precision
TFTP Text File Transfer Protocol
THD Transmitting Heading Device
TIU Transceiver Interface Unit
TGT Target
TM True Motion
TM(T) True Motion, True Trails
TMTR Transmitter
TOA Time Of Arrival
TOD Time Of Departure
TOW Vessel Engaged in Towing Operations
TPL Transferred Line of Position
TPR Transponder
TRIG Trigger Pulse
TRK Track
TRKG Tracking
TT Target Tracking
TTG Time To Go
TTL Transistor Transistor Logic

Issue 3 (Nov 08) Page xxi


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LIST OF ABBREVIATIONS (CONT.)


Tx Transmit
TWOL Time to Wheel Over Line
UHF Ultrahigh Frequency
ULB Underwater Locator Beacon
UNSTAB Unstabilised
UPS Uninterruptible Power Supply
USB Universal Serial Bus
UPS Uninterruptible Power Supply
UTC Co-ordinated Universal Time
UTM Universal Transverse Mercator
UWE Vessel Underway Using Engine
VAR Variation
VCD Vessel Constrained by Draught
VCR Video Cassette Recorder
VDR Voyage Data Recorder
VDU Visual Display Unit
VECT Vector
VESA Video Electronics Standards Association
VHF Very High Frequency
VID Video
VLF Very Low Frequency
VOY Voyage
VRM Variable Range Marker
VTS Vessel Traffic Service
W West
WAT Water
WCV Waypoint Closure Velocity
WGS World Geodetic System
WOL Wheel Over Line
WOP Wheel Over Point
WOT Wheel Over Time
WPT Waypoint
XTD Cross Track Distance
XTE Cross Track Error
yd yards

Page xxii Issue 3 (Nov 08)


CP 225

CODE OF SAFE WORKING PRACTICES


FOR THE INSTALLATION AND COMMISSIONING
OF KELVIN HUGHES LIMITED MANUFACTURED EQUIPMENT

This code must be followed when installing or commissioning any


Kelvin Hughes Limited product.
Failure to follow this code invalidates the equipment warranty.

SAFETY

Reference must be made to the Safety Warnings located at the beginning of each
Kelvin Hughes Limited Manual and must be read and understood. These include but
are not limited to, the knowledge and understanding of: Electric Shock
Resuscitation, the safety interlock system, all lethal voltages present, source of
supply to all equipment, any hazardous material in the equipment or area of work,
radiation hazard from the beam of a Radar Antenna and any antenna rotation hazard.

Before working on antennas the following conditions must be met:

A responsible person (such as the officer of the watch) must be informed that
there will be an engineer working on the system.

The system interlock must be activated.

The source of power to the system must be isolated.

Warning notices must be posted at the system power source and at all displays
showing MAN WORKING ALOFT DO NOT SWITCH ON. Local language
considerations must be taken into account and included with the English statement
above.

When working above a height of 1.5 metres safety harnesses must be worn and
must be clipped in to the superstructure.

All tools must be securely lashed to ensure that they can not present a drop hazard.

Original May 03 1
CP 225

INSPECTION

Before commencing work, the proposed installation locations must be inspected and
accepted as being suitable for the equipment to be mounted securely following the
installation procedures which can be found in the relevant Kelvin Hughes Limited
manual under installations. All characteristics of the equipment must be taken into
account when inspecting the proposed location such as weight and torque of turning
mechanisms, regulation height of Radar display units and type, length and
specification of cables or waveguide.
All equipment must be inspected and checked off against the indent on unpacking, if
practicable, for completeness and damage. Any discrepancies against the indent or
damage to equipment must be reported to Kelvin Hughes Limited as soon as possible
but in any case within 24 hours.

TECHNICAL CONSIDERATIONS

Earthing:
Earthing is to be completed by following the appropriate installation instructions,
ensuring that all screws and bolts are tightened sufficiently and that any cable or braid
is routed correctly.

Cabling:
Cables are to be of correct specification and rating and are to be run in suitable cable
trays or guides. Any bulkhead penetrations, which are opened, must be closed thus
maintaining existing fire proofing precautions. Metal cable ties must be used when
running cable in any deckhead or bulkhead areas. Cables are to be terminated as per
current IEEE regulations thus ensuring correct practices are followed.

Siting and Mounting of Equipment:


The equipment must be mounted following the relevant Kelvin Hughes Limited
installation manual. Particular attention must be paid to the tightening of bolts and the
use of Nylon locking nuts in areas of vibration such as on antennas and turning
mechanisms. Stainless steel nuts, washers and bolts must be used for all outdoor
installations. No modifications are to be made to any Kelvin Hughes Limited
equipment unless previously authorised in writing by Kelvin Hughes Limited and a
copy of such authorisation kept with the equipment manual(s).

Maintenance and Care of Equipment:


Kelvin Hughes Ltd recommends inspection on a three monthly basis of all equipment.
Particular attention is to be paid to turning mechanisms and scanners, which must be
kept clean using only a soft cloth and soap and water - No chemical agents or
corrosive cleaning agents are to be used. Any excessive end-to-end play, or
excessive noise in scanners should be reported to Kelvin Hughes Limited within 24
hours of discovery.

Original May 03 2
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DIVIDER
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KH2060-1

KH2060-1

INTRODUCTION AND GENERAL DESCRIPTION

CONTENTS
Para Page
1 INTRODUCTION 1.3
13 RADAR DISPLAYS 1.10
15 Widescreen Visual Display Units 1.10
19 Desk Top Mounted Radar Display (MDD-A30-*) 1.11
21 Console Mounted Radar Display (MDD-A20-*) 1.12
26 Pedestal Mounted Radar Display (MDD-A1-* or MDD-A9-*) 1.13
28 Visual Display Unit Controls and Indicators 1.14
30 Trackerball (MDD-A110) 1.15
33 Console Mounted Trackerball and Keyboard (MDD-A101) 1.16
35 Console Mounted Trackerball and Pencil Tray (MDD-A100) 1.17
36 Console Mounted Trackerball and MantaDigital Control Interface (MDD-A102) 1.17
38 MantaDigital Radar Processor Unit (MDP-A1 or MDP-A9) 1.19
41 RADAR INTERSWITCH UNIT (RIU) (MDP-A12) 1.20
44 TRANSMITTER INTERFACE UNIT (TIU) (NNR-A66-ABAB) 1.20
47 ERGOPOD (NNR-A18) 1.21
50 Controls 1.21
50 Function Pushbuttons 1.21
51 Range (-) & (+) Pushbuttons 1.21
52 Trackerball 1.21
53 SWITCHING ON AND OFF 1.22
53 Switching On 1.22
55 Switching Off 1.22
59 TECHNICAL OVERVIEW 1.23
61 MantaDigital Widescreen Visual Display Unit 1.24
64 Visual Display Unit 1.25
67 MantaDigital Radar Processor Unit (MDP-A1 or MDP-A9) 1.26
73 Radar Interswitch Unit (RIU) (MDP-A12) 1.26
76 Transmitter Interface Unit (TIU) (NNR-A66-ABAB) 1.26
79 Radar Sensor 1.27
81 Ergopod 1.28
82 SYSTEM SPECIFICATIONS 1.28

Issue 4 (Nov 08) Page 1.1


KH2060-1

CONTENTS (CONT.)

ILLUSTRATIONS
Figure Page
1 Typical X-Band Downmast Single Radar System 1.5
2 Typical S-Band Downmast Single Radar System 1.6
3 Typical S-Band Upmast Single Radar System 1.7
4 Typical X-Band and S-Band Upmast Dual Radar System 1.8
TM
5 Typical S-Band SharpEye Upmast and X-Band Downmast Dual Radar System 1.9
6 Desk Top Mounted Radar Display 1.11
7 Console Mounted Radar Display 1.12
8 Pedestal Mounted Radar Display 1.13
9 VDU Controls 1.14
10 Trackerball 1.15
11 Trackerball and Keyboard 1.16
12 Trackerball and MantaDigital Control Interface (MCI) 1.17
13 Trackerball and Pencil Tray 1.17
14 MantaDigital Radar Processor (MDP-A1, -A9) 1.19
15 Radar Interswitch Unit (MDP-A12) 1.20
16 Ergopod 1.21
17 Typical MantaDigital Radar System Schematic Diagram 1.23

Page 1.2 Issue 4 (Nov 08)


KH2060-1

KH2060-1

INTRODUCTION AND GENERAL DESCRIPTION

INTRODUCTION

1 The MantaDigital Radar System is designed and manufactured to be compliant with the
IMO MSC.192(79) Radar Performance Standard. These advanced radar systems have
been tested and certified to Test Standard IEC 62388.

2 The MantaDigital Radar System includes a radar sensor (transceiver and antenna /
turning unit), and a navigation Radar Display (processor unit, visual display unit,
trackerball and optional keyboard, optional MantaDigital Control Interface and optional
Ergopod). The radar sensor consists of either a conventional non-coherent magnetron pulsed
radar operating on X-band (9.41 GHz) or S-band (3.05 GHz) or optionally, utilises a
new-technology coherent solid state S-band transceiver (SharpEyeTM) (frequency selectable in
the band 2.93 GHz to 3.07 GHz). The transceivers operate with one of a range of low profile
antennas and associated turning units.

3 The high performance navigation Radar Display processor unit interfaces and controls
the radar sensor(s), provides display functionality including advanced digital signal
processing, and handles the User inputs. The processor unit also provides the drive for a high
resolution wide-aspect flat screen visual display unit. The user input is via a trackerball and three
buttons and optionally, a MantaDigital Control Interface featuring dedicated hardware controls
for the primary control functions, or a keyboard. All MantaDigital Radar Displays provide
automatic target tracking and Automatic Identification System (AIS) functionality.

4 The display presentation recognises the IMO MSC.191(79) Presentation Standard to


provide harmonisation with a new generation of navigation Radar Displays. A standard
use of symbols, readability, screen performance and colour grouping has been adopted to aid the
user and to reduce stress on the bridge of a ship.

5 The MantaDigital navigation Radar Display, as part of a certified system, is compliant


with the IMO Radar Performance Standard. The MantaDigital Radar Display
presentation benefits from the wide screen format and may be configured in various formats
including presentations as a single radar presentation, a dual radar presentation, and a single
radar presentation with harbour approach features; all of these presentations support the IMO
Radar Performance Standard. Additional presentation options are regarded as Auxiliary
Displays, for example the Harbour Approach and Pilotage Display. Such presentation
configurations may be essential for the navigational task in hand and can provide partial radar
functionality, however they are not regarded as part of an approved and certified radar system.

6 A system may be installed for example, as a radar presentation with map functions, a
chart radar featuring electronic charts, a radar for high speed craft, or a combination of
these. Equipment certification and category signify the suitability for each application and the
User Manual addresses each equipment category.

Issue 4 (Nov 08) Page 1.3


KH2060-1

7 MantaDigital may be used as stand-alone systems, or as part of an Integrated Bridge


System (IBS) or Integrated Navigation System (INS). A radar installation can comprise a
single stand-alone radar system or may include multiple radar systems with possibilities to
interswitch sensors and displays.

8 This manual contains information on all the operational features of the MantaDigital
Radar System. The operational features that are provided on individual systems may
vary according to the customer's requirements. Therefore, the Visual Display Unit, User
Interface, Processor Unit and Radar Sensor used on individual systems may not appear identical
to those shown in this manual. Where a particular feature is not active, that feature and associated
facilities will not be shown as a option in the menus or will be greyed out.

9 The MantaDigital Radar System is available as Radar only (MDP-A1) or as a Chart


Radar (MDP-A9).

10 KH3200, the Radar operating information manual, which is bound with KH2060,
provides the full operating procedures for the Radar software, and is applicable to all
systems, regardless of the hardware installation.

11 The MantaDigital Radar System consists of a combination of the following items:

(1) MantaDigital Radar Display, comprising a MantaDigital Widescreen Visual


Display Unit, a Processor Unit and a user interface (trackerball with optional
keyboard and/or optional MantaDigital Control Interface). The Visual Display
Unit is either Desk, Pedestal or Console mounted, and is available in two sizes
(520 mm (20") with a 258 mm diameter Radar Operational Area and 650 mm
(26") with a 328 mm diameter Radar Operational Area). The associated
Processor Unit is either bulkhead mounted or located in the same Pedestal as the
Visual Display Unit. Console mounted Visual Display Units have a separate
Trackerball Unit, and a separate optional keyboard or optional MantaDigital
Control Interface.
(2) Radar Sensor, available in S-Band (Mk7 and SharpEyeTM) or X-Band (Mk4,
Mk5 and Mk7), comprising a Radar Transceiver, Turning Mechanism and
Antenna. The Mk7 S-Band is a magnetron radar, available in upmast or
downmast configuration, and also uses a Drive Control Unit. The SharpEyeTM
S-Band is a solid-state radar, available in upmast configuration only and also uses
a Drive Control Unit. The X-Band radar sensors are magnetron radars, available
in upmast configuration (Mk4 and Mk5) or downmast (Mk7) configuration, and
also use a Tx Interface Unit.
(3) Radar Interswitch Unit (RIU). This unit is used where more than one Radar
Sensor and/or more than one Radar Display are used on the system. It allows up to
6 Radar Sensors and 6 Radar Displays to be connected together, allowing each
Radar Display to select any of the Radar Sensors connected to the RIU for
viewing.
(4) Ergopod (optional), which is a remote control module, mounted on the end of a
chair arm, and allows the user to control the radar display functions from the chair
position rather than from the visual display unit position, this facility is normally
used in addition to the standard trackerball control.

Page 1.4 Issue 4 (Nov 08)


KH2060-1

12 Typical MantaDigital Radar Systems are shown in Figures 1 to 5.

NOTE: The single radar systems shown in Figures 1 to 3 have no redundancy built in. In the
event of a single equipment failure the whole radar system may cease to function.

LOW PROFILE ANTENNA


LPA-A13, -A19, -A25

Mk 5 X-BAND
TURNING MECHANISM
CAE-A30-22, -23

SIGNAL & POWER


WAVEGUIDE

25kW X-BAND
POWER 110V/220V AC DOWNMAST
Tx/Rx
CTX-A8-ACAC
SIGNAL & CONTROL

AIS
LOG
GYRO
(D)GPS

POWER 110V/220V AC

NOT TO SCALE MantaDigital


WIDESCREEN PEDESTAL UNIT
MDD-A1-* or MDD-A9-*
CD-7395 ISSUE 3

Figure 1 - Typical X-Band Downmast Single Radar System

Issue 4 (Nov 08) Page 1.5


KH2060-1

LOW PROFILE ANTENNA


LPA-A3

S-BAND
TURNING MECHANISM
GTX-A11

SIGNAL & POWER

MOTOR POWER
WAVEGUIDE

30kW S-BAND
POWER 110V/220V AC DOWNMAST
Tx/Rx
CTX-A9
SIGNAL & CONTROL

DRIVE
POWER 220V AC CONTROL
UNIT
GTX-A24
SIGNAL & CONTROL

AIS
LOG
GYRO
(D)GPS

POWER 110V/220V AC

MantaDigital
WIDESCREEN PEDESTAL UNIT
MDD-A1-* or MDD-A9-*

NOT TO SCALE

CD-7396 ISSUE 2

Figure 2 - Typical S-Band Downmast Single Radar System

Page 1.6 Issue 4 (Nov 08)


KH2060-1

LOW PROFILE ANTENNA


LPA-A3

Mk 7 S-BAND 30kW
UPMAST TRANSCEIVER
GTX-A16

POWER 110V/220V AC

SIGNAL & CONTROL


MOTOR POWER

DRIVE
POWER 220V AC CONTROL
UNIT
GTX-A24
SIGNAL & CONTROL

AIS
LOG
GYRO MantaDigital
(D)GPS RADAR POWER 110V/220V AC
PROCESSOR
POWER 110V/220V AC MDP-A1 VIDEO
or MDP-A9 CONTROL

MantaDigital
WIDESCREEN DESKTOP DISPLAY UNIT
NOT TO SCALE MDD-A30-20 or MDD-A30-26

CD-7394 ISSUE 1

Figure 3 - Typical S-Band Upmast Single Radar System

Issue 4 (Nov 08) Page 1.7


KH2060-1

NOTE: The dual radar systems shown in Figures 4 and 5 use the Radar Interswitch Unit to
distribute the radar data from the radar sensors to the radar displays. In the event of the
Radar Interswitch Unit failing, each radar sensor will be connected to its default radar
display (as set up on installation) allowing the system to operate with reduced
functionality. This allows the system to have some operational capability in the event of a
single point of failure.

LOW PROFILE ANTENNA


LOW PROFILE ANTENNA LPA-A13, -A19, -A25
LPA-A3

Mk 5 X-BAND
Mk 7 S-BAND 30kW TURNING MECHANISM
UPMAST TRANSCEIVER CAE-A30-20, -21,
POWER 110V/220V AC GTX-A16 POWER 110V/220V AC
SIGNAL & CONTROL

SIGNAL & CONTROL


MOTOR POWER

MOTOR POWER
POWER 220V AC POWER 110V/220V AC
DRIVE Tx
CONTROL INTERFACE
UNIT UNIT
GTX-A24 NNR-A66
SIGNAL & CONTROL SIGNAL & CONTROL -ABAB

RADAR
INTERSWITCH
UNIT
POWER 110V/220V AC
MDP-A12

SIGNAL & CONTROL SIGNAL & CONTROL

AIS AIS
LOG LOG
GYRO MantaDigital GYRO MantaDigital
(D)GPS RADAR (D)GPS RADAR
PROCESSOR PROCESSOR
POWER 110V/220V AC MDP-A1 POWER 110V/220V AC MDP-A1
or MDP-A9 or MDP-A9
CONTROL
CONTROL

VIDEO
VIDEO

POWER 110V/220V AC POWER 110V/220V AC

MantaDigital MantaDigital
WIDESCREEN DESKTOP DISPLAY UNIT WIDESCREEN DESKTOP DISPLAY UNIT
NOT TO SCALE MDD-A30-20 or MDD-A30-26 MDD-A30-20 or MDD-A30-26

CD-7398 ISSUE 2

Figure 4 - Typical X-Band and S-Band Upmast Dual Radar System

Page 1.8 Issue 4 (Nov 08)


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LOW PROFILE ANTENNA


LOW PROFILE ANTENNA LPA-A13, -A19, -A25
LPA-A3

SharpEye
S-BAND UPMAST
TRANSCEIVER Mk 5 X-BAND
DTX-A1 TURNING MECHANISM
CAE-A30-22
POWER 110V/220V AC
SIGNAL & CONTROL

SIGNAL & POWER


MOTOR POWER

WAVEGUIDE
POWER 220V AC POWER 110V/220V AC
DRIVE
CONTROL 25kW X-BAND
UNIT DOWNMAST
GTX-A24 Tx/Rx
SIGNAL & CONTROL SIGNAL & CONTROL CTX-A8-ACAC

RADAR
INTERSWITCH
UNIT
POWER 110V/220V AC
MDP-A12

SIGNAL & CONTROL SIGNAL & CONTROL

AIS AIS
LOG LOG
GYRO MantaDigital GYRO MantaDigital
(D)GPS RADAR (D)GPS RADAR
PROCESSOR PROCESSOR
POWER 110V/220V AC MDP-A1 POWER 110V/220V AC MDP-A1
or MDP-A9 or MDP-A9
CONTROL

CONTROL
VIDEO

VIDEO

POWER 110V/220V AC POWER 110V/220V AC

MantaDigital MantaDigital
NOT TO SCALE
WIDESCREEN DESKTOP DISPLAY UNIT WIDESCREEN DESKTOP DISPLAY UNIT
MDD-A30-20 or MDD-A30-26 MDD-A30-20 or MDD-A30-26
CD-7397 ISSUE 1

Figure 5 - Typical S-Band SharpEyeTM Upmast and X-Band Downmast Dual Radar
System

Issue 4 (Nov 08) Page 1.9


KH2060-1

RADAR DISPLAYS

13 The MantaDigital Radar Displays are available in the following configurations:

(1) Desk Top Mounted Radar Display, comprising a Visual Display Unit complete
with trackerball and optional keyboard or MantaDigital Control Interface.
(2) Console Mounted Radar Display, comprising a Visual Display Unit with
separate console mounted keyboard or MantaDigital Control Interface.
(3) Pedestal Mounted Radar Display, comprising a Visual Display Unit complete
with trackerball and optional keyboard or MantaDigital Control Interface,
mounted on a pedestal with the Processor Unit.
14 The main user interface is via the trackerball and three pushbuttons associated with the
MantaDigital Widescreen Visual Display Units, or from the optional Ergopod. The
Visual Display Unit has an ON/OFF switch, which is the main user on/off control. The
MantaDigital Processor Unit and Radar Interswitch Unit also have ON/OFF switches, which are
normally left in the ON position, and are only set to OFF for servicing. The MantaDigital Radar
Processor Unit contains the DVD-ROM drive, which is used to load chart data onto the system
(chart radars only).

Widescreen Visual Display Units

15 The MantaDigital Widescreen Visual Display Units use flat screen technology and are
available in two sizes (520 mm (20") with a 258 mm diameter Radar Operational Area
and 650 mm (26") with 328 mm diameter Radar Operational Area), with the option of desk
mounting, console mounting, or pedestal mounting.

16 The Desk Mounted Visual Display Units have the trackerball and three pushbutton
controls built in to the unit, and, if required, a keyboard or MantaDigital Control
Interface; whereas the Console Mounted Visual Display Units are designed to be used in
conjunction with a separate Trackerball (complete with three pushbuttons) and either a
QWERTY keyboard or a MantaDigital Control Interface (MCI). The MantaDigital Control
Interface provides dedicated controls for the primary radar functions.

17 The MantaDigital Widescreen Visual Display Units are designed to be connected to a


MantaDigital Processor Unit.

18 The MantaDigital Radar Displays can be controlled from an optional Ergopod.


However, as the Ergopod does not have a keyboard, the on-screen virtual keyboard is
used.

Page 1.10 Issue 4 (Nov 08)


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Desk Top Mounted Radar Display (MDD-A30-*)

19 The Desk Top Radar Display Unit comprises a plastic moulding, which houses a flat
screen LCD visual display unit, trackerball and an optional tactile feel compact keyboard
or a MantaDigital Control Interface. The Desk Top Radar Display Unit is shown in Figure 6. The
Desk Top Radar Display Unit is mounted on the Pedestal for pedestal mounted configurations.

CD-7247 ISSUE 1

Figure 6 - Desk Top Mounted Radar Display

20 A trackerball unit with three pushbuttons are mounted on the bezel in front of the visual
display unit. Optionally a keyboard or MantaDigital Control Interface may be fitted to
the unit.

Issue 4 (Nov 08) Page 1.11


KH2060-1

Console Mounted Radar Display (MDD-A20-*)

21 The Console Mounted Radar Display Unit comprises a plastic bezel moulding, fitted
around the flat screen LCD visual display unit.

22 The Console Mounted Radar Display Unit is shown in Figure 7.

CD-7248 ISSUE 1

Figure 7 - Console Mounted Radar Display


23 The Console Mounted Radar Display Unit requires the use of a Trackerball Unit
(MDD-A110) or a console mounted trackerball and pencil tray assembly (MDD-A100).

24 Optionally a console Mounted Trackerball and MantaDigital Control Interface (MCI)


unit (MDD-A102) or a console mounted Trackerball and Keyboard Unit (MDD-A101)
are available.

25 The Trackerball unit comprises a large diameter, backlit trackerball and three push
buttons for control. The Keyboard is a 75 key QWERTY style. Both the Trackerball and
Keyboard connect directly to the widescreen visual display unit.

Page 1.12 Issue 4 (Nov 08)


KH2060-1

Pedestal Mounted Radar Display (MDD-A1-* or MDD-A9-*)

26 The pedestal mounted Radar Display Unit provides a convenient self contained
workstation containing a flat screen LCD visual display unit, a processor and a user
control interface. The design is such that a number of pedestal units may be installed side-by side
to create a unified console.

27 Two sizes of pedestal unit are available one with a 520 mm (20") visual display unit and
one with a 650 mm (26") visual display unit.

CD-7246 ISSUE 2

Figure 8 - Pedestal Mounted Radar Display

Issue 4 (Nov 08) Page 1.13


KH2060-1

Visual Display Unit Controls and Indicators

SYSTEM TRACKERBALL DOWN SCREEN UP DISPLAY SYSTEM


ALARM AND BUTTON BACKLIGHT SELECT ON/OFF
BACKLIGHT

CD-7406 ISSUE 1

Figure 9 - VDU Controls

28 The Visual Display Unit has the following controls and indicators:

(1) System Alarm. When a system alarm occurs the button is brightly lit and the
audible alarm sounds. Press the button to acknowledge the alarm and the audible
alarm is silenced.
(2) Trackerball and button backlight (light bulb symbol). Sets the level of
backlighting for the trackerball and optional keyboard or MantaDigital Control
Interface (MCI). Pressing and holding the button increases the level of
backlighting to the maximum level and then switches to minimum backlighting
(off) and starts to increase the level again. Continually pressing and releasing the
button increments the backlighting to maximum level, the next press switches the
backlight to minimum level. Levels starts to increase again as the button is
pressed.
(3) Screen backlight (down and up). Sets the level of backlighting for the visual
display unit screen. The down button decreases the level of backlighting and the
up button increases the level of backlighting. Note that pressing the down and up
buttons together resets the screen backlight to a default setting. This allows the
user to reset the backlight in the event of selecting the wrong lighting levels for
the ambient conditions, which could cause the screen to appear black. Pressing
and holding the down and up buttons for 3 seconds resets the brightness to the
previously selected level, i.e. the previously selected Daylight, Dusk or Night
setting.
(4) Display Select. This button allows the user to scroll through different system
functions, e.g. radar, ECDIS, and select a function for viewing and control. It is
only applicable to Integrated Bridge Systems or Integrated Navigation Systems
using networked displays and processors. It is not used with stand-alone displays
and processors.
(5) System On/Off. When pressed switches the complete system On or Off.
29 A loudspeaker is also incorporated within the visual display unit to provide an audible
alarm.

Page 1.14 Issue 4 (Nov 08)


KH2060-1

Trackerball (MDD-A110)

CD-7253 ISSUE 2

Figure 10 - Trackerball

30 The trackerball controls the on-screen cursor and is used for example to change
parameters, select modes, functions, objects, highlight data, select text. The cursor is
shown as an arrow, cross-hair or square on the screen, depending on the function being used
(refer to the operating instructions in KH3200 for full details).

31 Three pushbuttons are associated with the trackerball and are used to implement the
functions. The 'Cursor Cue' window on the screen indicates the current function of the
three pushbuttons.

32 The trackerball is blue and has LED backlighting. The brightness of the visual display
unit and trackerball backlighting is fully controllable from the Visual Display Unit,
thereby providing suitable backlighting levels for different ambient lighting conditions, e.g. day,
dusk, night. The backlighting can be switched off, if required.

Issue 4 (Nov 08) Page 1.15


KH2060-1

Console Mounted Trackerball and Keyboard (MDD-A101)

CD-7255 ISSUE 1

Figure 11 - Trackerball and Keyboard

33 The keyboard allows the user to input and edit text when required during chart radar
operation (it is not essential if the system is not a chart radar, but is useful for the AIS
function).

NOTE: For buttons which have a second function shown in blue, the Fn button must be pressed
and held down before pressing the required button to enable the alternative function
(shown in blue). However, the alpha-numeric keys with a second function shown in blue
are toggled between the functions by the Num Lock button not by the Fn button. To
toggle the Num Lock function on or off press the Num Lock button.

34 The keyboard also contains a brightness button (light bulb symbol) which allows the
level of the keyboard backlighting to be set when pressed while the Fn button is held
down. Pressing the button increases the brightness, until maximum brightness is reached. There
are three levels: Off (no backlighting), Low and High. Pressing the button again sets the
brightness to minimum (no backlighting), and the level then increases again as the button is
pressed.

Page 1.16 Issue 4 (Nov 08)


KH2060-1

Console Mounted Trackerball and Pencil Tray (MDD-A100)

CD-7254 ISSUE 1

Figure 13 - Trackerball and Pencil Tray

35 On systems that do not require either a keyboard or a MantaDigital Control Interface, a


simple pencil tray is provided.

Console Mounted Trackerball and MantaDigital Control Interface (MDD-A102)

CD-7256 ISSUE 1

Figure 12 - Trackerball and MantaDigital Control Interface (MCI)

36 The MantaDigital Control Interface contains dedicated controls for the primary radar
functions. The MantaDigital Control Interface is supplied as an option.

Issue 4 (Nov 08) Page 1.17


KH2060-1

37 The MantaDigital Control Interface (MCI) incorporates controls for:

(1) Gain rotary control.


(2) Rain anti-clutter rotary control.
(3) Sea anti-clutter rotary control.
(4) EBL 1 and EBL 2 On/Off buttons, with a rotary control to set the position of the
selected EBL.
(5) VRM 1 and VRM 2 On/Off buttons, with a rotary control to set the range of the
selected VRM.
(6) Chart On/Off button.
(7) Vector Mode select button to select True or Relative vectors.
(8) Brilliance button. This button sets the brilliance of the MantaDigital Control
Interface backlight. Press the button to increase brilliance. Once maximum
brilliance is achieved the MantaDigital Control Interface backlight goes to
minimum brilliance and brilliance starts to increase brilliance again.
(9) PI On/Off button, switches parallel index lines on and off.
(10) AIS On/Off button, switches AIS on and off.
(11) HL Off button, when pressed temporarily removes heading line and all other
graphics, except the radar image, from the Radar Operational Area.
(12) Range + and - buttons, to set the range scale.
(13) Alarm Cancel button, silences the audible alarm.
(14) F1 and F2 functions buttons are user configurable to meet operational
requirements.

Page 1.18 Issue 4 (Nov 08)


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MantaDigital Radar Processor Unit (MDP-A1 or MDP-A9)

38 The Radar Processor Unit may be bulkhead mounted or fitted into a pedestal unit and
provides the processing of radar data for presenting the radar image on the screen, refer to
Figure 14.

39 The cabling to the unit is via an EMC clamp plate located on the base of the unit.

40 The key operated hinged flap on the front of the Radar Processor Unit provides access to
the Floppy Disk Drive and DVD-ROM Drive. Both the ON/OFF switch on the Processor
Unit and the ON/OFF switch on the Visual Display Unit must be ON for the system to operate.
The DVD-ROM Drive and Floppy Disk Drive allow data to be loaded onto the Radar Processor,
e.g. chart information on Chart Radars.

CD-6885 ISSUE 2

Figure 14 - MantaDigital Radar Processor (MDP-A1, -A9)

Issue 4 (Nov 08) Page 1.19


KH2060-1

RADAR INTERSWITCH UNIT (RIU) (MDP-A12)

41 The Radar Interswitch Unit (RIU) is bulkhead mounted and provides the interface for up
to 6 radar sensors and 6 radar displays.

42 The cabling to the unit is via EMC clamp plates located on the base of the unit.

43 The RIU has an On/Off switch for servicing purposes, located on the base of the unit.

CD-7407 ISSUE 1

Figure 15 - Radar Interswitch Unit (MDP-A12)

TRANSMITTER INTERFACE UNIT (TIU) (NNR-A66-ABAB)

44 The Transmitter Interface Unit (TIU) is bulkhead mounted and provides the interface
between the MantaDigital Processor Unit and the Kelvin Hughes Mk4 and Mk5 Radar
Sensors.

45 The cabling is via EMC clamp plates located on the base of the unit.

46 The TIU has an On/Off switch for servicing purposes, located on the top of the unit.

Page 1.20 Issue 4 (Nov 08)


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ERGOPOD (NNR-A18)

47 The Ergopod is designed for mounting on the end of a chair arm. It allows the user to
control the screen functions from the chair rather than the visual display unit.

48 The Ergopod provides the same basic operating facilities as the trackerball and three
pushbuttons on the Radar Displays. In addition, the Ergopod is equipped with a plus (+)
and minus (-) range button, a Clutter button (not used) and a screen select button (not used) -
located on the underside of the main pushbutton area above the trackerball.

49 The Ergopod can be used Stand-alone or in Dual configuration with two Ergopods
configured as Master and Slave with shared radar displays.

Figure 16 - Ergopod

Controls

Function Pushbuttons

50 The 3 Main pushbuttons are used together with the trackerball to activate/select a
particular function. On-screen guidance as to which button to press is given in the 'Cursor
Cue' window on the screen.

Range (-) & (+) Pushbuttons

51 The Range - and + pushbuttons provide a short-cut to the Range Function on a Radar
Display:

(1) Pressing the minus (-) button decreases the range shown on the screen.
(2) Pressing the plus (+) button increases the range shown on the screen.

Trackerball

52 The Trackerball replicates the unit adjacent to the visual display unit and is used to
position the cursor on the screen, near to or on the function to be activated and to change
parameters once a function is activated.

Issue 4 (Nov 08) Page 1.21


KH2060-1

SWITCHING ON AND OFF

Switching On

53 Press the System ON/OFF button on the Visual Display Unit to switch the system ON.
The operating system will boot up and the Standby screen will be shown.

54 If the system does not switch on, check the following:

(1) Check that the units are switched on, as follows:


(a) If a Drive Control Unit is fitted, ensure the key on the top of the unit is set to
ON. The MOTOR ON indicator will light indicating that power is applied
to the antenna.
(b) If a Transmitter Interface Unit (TIU) is fitted, ensure the ON/OFF switch on
top of the unit is set to ON.
(2) If a Radar Interswitch Unit (RIU) is fitted, ensure the switch on the base of the
unit is set to ON (note that it is normally left in the ON position when the radar
system is not in use).
(3) Check that the ON/OFF switch on the Processor Unit is switched on (note that it
is normally left in the ON position when the radar system is not in use).

Switching Off

55 Under normal conditions the user should return to the Standby screen before switching
the system off. This leaves the Radar system in a suitable state to be switched on again
from the Visual Display Unit.

56 Press the System ON/OFF button on the visual display unit to set the unit to OFF.

57 The Processor Unit, RIU and radar sensors are normally left switched ON, and should
only be switched OFF for maintenance purposes.

58 Refer to KH3200 for the shutdown procedure to return to the Standby screen.

Page 1.22 Issue 4 (Nov 08)


KH2060-1

TECHNICAL OVERVIEW

59 The basic MantaDigital Radar consists of a MantaDigital Visual Display Unit (with a
user interface), and associated MantaDigital Radar Processor Unit; together with a Radar
Sensor consisting of an antenna, turning mechanism and Radar Transceiver.

60 Up to 6 radar sensors and 6 radar displays can be combined into one system using a Radar
Interswitch Unit (RIU). A typical schematic is shown in Figure 17.

RADAR VIDEO/SYNC RADAR VIDEO/SYNC


RADAR AZ/HL RADAR RADAR AZ/HL
RADAR SENSOR
CANBUS INTERSWITCH UNIT CANBUS
MDP-A12

UP TO 5 RADAR SENSORS UP TO 5 DISPLAYS

ECDIS
NMEA SERIAL INPUTS/OUTPUTS
ROUTE PLANNING TERMINAL
AUTOPILOT MANTA DIGITAL
PROCESSOR UNIT
NAVIGATION SENSORS MDP-A1 or MDP-A9
DATE/TIME
POSITION
NMEA SERIAL INPUTS
SPEED
HEADING
DEPTH SENSOR
WIND SPEED/DIRECTION
GYRO
SPEED (LOG)

SERIAL ALARM OUTPUTS


ALARM PANEL

SHIP'S MAINS (110V/220V)


ALARMS (RELAY ISOLATED)
ETHERNET (PROCESSOR NETWORK)
PROCESSOR ON/OFF

CANBUS
AUDIO

VIDEO

ON/OFF TRACKERBALL
SPEAKER
SWITCH & KEYBOARD

MANTA VISUAL
DISPLAY UNIT

CD-7404 ISSUE 1

Figure 17 - Typical MantaDigital Radar System Schematic Diagram

Issue 4 (Nov 08) Page 1.23


KH2060-1

MantaDigital Widescreen Visual Display Unit

61 The basic Widescreen display options are as follows:

MDD-A30-20 520 mm (20-inch) MantaDigital Widescreen Desk Top


Visual Display Unit with pencil tray and Trackerball
MDD-A30-20-ABAA 520 mm (20-inch) MantaDigital Widescreen Desk Top
Visual Display Unit with keyboard and Trackerball
MDD-A30-20-ACAA 520 mm (20-inch) MantaDigital Widescreen Desk Top
Visual Display Unit with MCI and Trackerball
MDD-A30-26 650 mm (26-inch) MantaDigital Widescreen Desk Top
Visual Display Unit with pencil tray and Trackerball
MDD-A30-26-ABAA 650 mm (26-inch) MantaDigital Widescreen Desk Top
Visual Display Unit with keyboard and Trackerball
MDD-A30-26-ACAA 650 mm (26-inch) MantaDigital Widescreen Desk Top
Visual Display Unit with MCI and Trackerball
MDD-A20-20 520 mm (20-inch) MantaDigital Widescreen Console
Mounted Visual Display Unit
MDD-A20-26 650 mm (26-inch) MantaDigital Widescreen Console
Mounted Visual Display Unit
MDD-A1-20 or 520 mm (20-inch) MantaDigital Widescreen Display,
MDD-A9-20 pedestal unit with Radar Processor Unit and Pencil tray
and Trackerball
MDD-A1-20-ABAA or 520 mm (20-inch) MantaDigital Widescreen Visual
MDD-A9-20-ABAA Display Unit, pedestal unit with Radar Processor Unit
and Keyboard and Trackerball
MDD-A1-20-ACAA or 520 mm (20-inch) MantaDigital Widescreen Visual
MDD-A9-20-ACAA Display Unit, pedestal unit with Radar Processor Unit
and MCI and Trackerball
MDD-A1-26 or 650 mm (26-inch) MantaDigital Widescreen Visual
MDD-A9-26 Display Unit, pedestal unit with Radar Processor Unit
and Pencil tray and Trackerball
MDD-A1-26-ABAA or 650 mm (26-inch) MantaDigital Widescreen Visual
MDD-A9-26-ABAA Display Unit, pedestal unit with Radar Processor Unit
and Keyboard and Trackerball
MDD-A1-26-ACAA or 650 mm (26-inch) MantaDigital Widescreen Visual
MDD-A9-26-ACAA Display Unit, pedestal unit with Radar Processor Unit
and MCI and Trackerball

62 The MantaDigital widescreen visual display units are designed to be connected to the
MantaDigital Radar Processor unit (MDP-A1 (non-chart radar) or MDP-A9 (chart
radar)).

Page 1.24 Issue 4 (Nov 08)


KH2060-1

63 The MantaDigital widescreen visual display unit may contain an integral trackerball and
keyboard (desk top mounted) or a trackerball and keyboard (console mounted). The
interfaces to the Radar Processor Unit are:

(1) ON/OFF control to the Processor Unit.


(2) Video from the processor unit to the visual display unit.
(3) An audio signal from the processor unit to the visual display unit to drive the
loudspeaker.
(4) Dual Canbus connection combining data from both the trackerball, keyboard and
display selection switch is located within the Desktop Visual Display Unit, but is
mounted remotely from the Console Mounted Visual Display Units and is
connected to the remote trackerball and keyboard. The processor has a Display
Network Controller (DNC) interface built in.

Visual Display Unit

64 The MantaDigital widescreen visual display units utilise a colour high definition Thin
Film Transistor (TFT) flat screen LCD display mounted in landscape orientation,
together with associated interface and control circuitry. The visual display unit is designed for
daylight and night viewing by means of a dimmable backlight. The visual display unit types are:

Display Size Pixel Resolution Aspect Ratio Screen Size (mm) Radar
Operational
Area dia

520 mm (20-inch) 1680 x 1050 16:10 433.4 x 270.9 258 mm


650 mm (26-inch) 1920 x 1200 16.10 550.1 x 343.8 328 mm

65 The optimal viewing distance for the visual display units are typically:

(1) 520 mm - suitable for seated operation, up to 1 m viewing distance.


(2) 650 mm - suitable for seated and standing operators >1 m viewing distance.
66 The MantaDigital Processor and Visual Display Unit are powered by the ship's
110 V/220 V 50/60 Hz ship's mains.

Issue 4 (Nov 08) Page 1.25


KH2060-1

MantaDigital Radar Processor Unit (MDP-A1 or MDP-A9)

67 The Radar Processor Unit processes the incoming signals from Radar Sensors and
formats the data for presentation as a radar image.

68 The Processor Unit is provided with 8 serial inputs/outputs (optionally expandable to


16). All these inputs/outputs have been designed to accept NMEA, RS232 or RS422
signals.

69 Provision is made for an analogue Log input and an analogue Gyro input to be connected
directly to the processor unit. Analogue or digital serial log and gyro may be used.

70 The radar input consists of radar real time video, sync pulses, azimuth and heading line
pulses. These are processed in the Radar Processor Unit to provide radar image on the
Visual Display Unit.

71 The Processor Unit operates from the ships 110 V/220 V 50/60 Hz AC mains.

72 Optionally, a UPS can be provided to maintain the supplies to both the processor and
visual display unit in the event of a mains failure. If a UPS is not provided with the
system, the Processor Unit must be powered from a UPS feed.

Radar Interswitch Unit (RIU) (MDP-A12)

73 The Radar Interswitch Unit (RIU) (MDP-A12) provides interfacing between up to 6


radar sensors (transceiver, turning mechanism and antenna) and up to 6 Radar Displays.
Any of the Radar Displays can control or show signals from any of the radar sensors, but a radar
sensor may only be controlled by one Radar Display at a time.

74 The RIU is powered by the ships 110 V/220 V 50/60 Hz AC mains.

75 As a default condition, in the event of the RIU failing, the RIU should be powered off, and
then each radar sensor will be automatically allocated to one of the radar displays. This
allows limited operation of the system in the event of the RIU failing.

Transmitter Interface Unit (TIU) (NNR-A66-ABAB)

76 The Transmitter Interface Unit (TIU) (NNR-A66-ABAB) provides the interface


between the Kelvin Hughes Mk4 and Mk5 radar sensors and the MantaDigital Processor
Unit.

77 The TIU converts the CAN bus control data from the Processor Unit to parallel control
signals for the Mk4 and Mk5. It also provides all the DC supplies required by the radar
sensor.

78 The TIU is powered by the ship's 110 V/220 V 50/60 Hz AC mains.

Page 1.26 Issue 4 (Nov 08)


KH2060-1

Radar Sensor

79 The radar sensor may be either X-band or S-band and includes the antenna and turning
mechanism, transceiver (upmast (mounted in the turning mechanism) or downmast).
Note that the SharpEyeTM transceiver is always mounted upmast.

80 The following radar sensors are available for the MantaDigital system:

(1) MK4, X-band 25 kW upmast system, comprising an upmast transceiver/turning


mechanism (CAE-A12-20) and antenna (LPA-A13, LPA-A19 or LPA-A25).
The Mk4 requires the TIU to interface into the MantaDigital Processor Unit.
(2) Mk5, X-band 10 kW upmast system, comprising an upmast transceiver/turning
mechanism (CAE-A30-20 for normal speed craft, or CAE-A30-21 for high speed
craft) and antenna (LPA-A13, LPA-A19 or LPA-A25). The CAE-A30-20 has an
antenna rotation speed of 25 rpm nominal and the CAE-A30-21 has an antenna
rotation speed of 40 rpm nominal. The Mk5 requires the TIU to interface into the
MantaDigital Processor Unit.
(3) Mk7, X-band 25 kW downmast system, comprising a downmast transceiver
(CTX-A8-ACAC), an upmast turning mechanism (CAE-A30-22 for normal
speed craft, or CAE-A30-23 for high speed craft) and antenna (LPA-A13,
LPA-A19 or LPA-A25). The CAE-A30-22 has an antenna rotation speed of 25
rpm nominal and the CAE-A30-23 has an antenna rotation speed of 40 rpm
nominal.
(4) Mk7, S-band 30 kW upmast system, comprising an upmast transceiver/turning
mechanism (GTX-A16), antenna (LPA-A3) and drive control unit (GTX-A24).
The GTX-A16 is used for normal and high speed craft and the antenna rotation
speed is set by the drive control unit to either 22 rpm (normal speed craft) or
44 rpm (high speed craft). The drive control unit is powered by the ship's 220 V
50/60 Hz AC mains. Note that if the ship's mains is 110 V a step-up transformer is
required to interface to the drive control unit.
(5) Mk7, S-band 30 kW downmast system, comprising a downmast transceiver
(CTX-A9), turning mechanism (GTX-A11), antenna (LPA-A3) and drive
control unit (GTX-A24). The GTX-A11 is used for normal and high speed craft
and the antenna rotation speed is set by the drive control unit to either 22 rpm
(normal speed craft) or 44 rpm (high speed craft). The drive control unit is
powered by the ship's 220 V 50/60 Hz AC mains. Note that if the ship's mains is
110 V a step-up transformer is required to interface to the drive control unit.
(6) SharpEyeTM S-band upmast system, comprising an upmast transceiver/turning
mechanism (DTX-A1), antenna (LPA-A3) and drive control unit (GTX-A24).
The DTX-A1 is used for normal and high speed craft and the antenna rotation
speed is set by the drive control unit to either 22 rpm (normal speed craft) or
44 rpm (high speed craft). The drive control unit is powered by the ship's 220 V
50/60 Hz AC mains. Note that if the ship's mains is 110 V a step-up transformer is
required to interface to the drive control unit.

Issue 4 (Nov 08) Page 1.27


KH2060-1

Ergopod

81 The Ergopod is either connected directly into the widescreen display, or is connected via
Display Network Controller (DNC) Unit (FSD-A10) for a full multi-function display
system.

SYSTEM SPECIFICATIONS

82 Table 1 provides a summary of the categories and basic differential capabilities for each
category of SOLAS shipborne radar equipment. Note that either the 520 mm (20 inch) or
650 mm (26 inch) displays may be used for Cat 2 and Cat 3 ships/craft, but only the 650 mm
(26 inch) display is compliant for Cat 1 ships/craft. Table 2 provides the equipment specification
for the MantaDigital Radar Display.

Table 1: Performance Requirements for Categories of Ship/Craft for SOLAS V

Category of Ship/Craft
Required Actual
Cat 3 Cat 2 Cat 1
Size of ship/craft <500 gt 500 gt to <10,000 gt All ships/craft
and HSC <10,000 10,000 gt
gt
Minimum operational 180 mm 250 mm 320 mm
display area diameter
Minimum display area 195 mm x 195 mm 270 mm x 270 mm 340 x 340 mm
Auto acquisition of targets - - Yes Yes
Minimum acquired Radar 20 30 40 200
target capacity
Minimu8m activated AIS 20 30 40 500
target capacity
Minimum sleeping AIS 100 150 200 500
target capacity
Trial Manoeuvre - - Yes Yes
NOTE: The processing capacity of the AIS information should be in accordance with IEC 62388

Page 1.28 Issue 4 (Nov 08)


KH2060-1

Table 2: Equipment Specification

Function Parameters
Display 520 mm (20 inch) TFT LCD Colour Flat Panel
Radar Operational Area minimum diameter: 258 mm

or

650 mm (26 inch) TFT LCD Colour Flat Panel


Radar Operational Area minimum size: 328 mm

Zoned operational data/control fields

Operational controls facilitated by use of a trackerball and three pushbuttons.

Day/Dusk/Night operation optimised by colour selection

Optional Manta Control Interface


Display Resolution 520 mm (20 inch) display 1680 x 1050 pixels

650 mm (26 inch) display 1920 x 1200 pixels


Display Brilliance, Default conditions:
Contrast and Colours
Display brilliance set to: 650 mm (26") 520 mm (20")
Day: 81% 87%
Dusk: 67% 75%
Night: 45% 53%

Display contrast set to 80%


2
Minimum brightness: 0.015 cd/m (black video input)
2
0.08 cd/m (white video input)
2
Maximum brightness: 0.75 cd/m (black video input)
2
200 cd/m (white video input)

Returns to default luminance when Inc and Dec buttons controls pressed simultaneously
for 3 seconds

Colours: supports 256 colours


Video Processing Re-timed processed multi-level video.

Multi-plane recycled raster memory.

Manual/auto selectable STC, interference rejection, target enhancement and scan/scan


correlation.
Video format WUXGA video to display.
Transmission Frequency X band - 9.41 GHz (magnetron pulsed radar)

S band - 3.05 GHz (magnetron pulsed radar)


- 2.93 to 3.07 GHz (SharpEye)
Antenna Rotation Rate Approx 22 RPM for low speed craft (depends on radar sensor)

Approx 44 RM for high speed craft (depends on radar sensor)

Issue 4 (Nov 08) Page 1.29


KH2060-1

Function Parameters
Antenna Sizes "S" band - 3.8 m low profile antenna

"X" band - 1.3 m, 1.9 m, or 2.5 m low profile antenna


Radar Trails Relative and true trails variable from 0 to 30 minutes in 0.1 minute steps
Range Scales/Rings Range Range No of Pulse
scale rings rings length
(NM) (NM) (not SharpEye)
0.125 0.05 2 Short
0.25 0.1 2 Short
0.5 0.1 5 Short
0.75 0.25 3 Short (medium)
1.5 0.25 6 Short (medium)
3.0 0.5 6 Medium (long/short)
6.0 1.0 6 Medium (long/short)
12.0 2.0 6 Medium (long/short)
24.0 4.0 6 Medium (long/short)
48.0 8.0 6 Long (medium)
96.0 12.0 8 Long
Motion Modes Relative Motion, True Trails, RM(T)

Relative Motion, Relative Trails, RM(R)

True Motion, True Trails, TM(T)

True Motion, Relative Trails, TM(R)


Presentation Modes Head Up - stabilised

Head Up - unstabilised (fallback mode)

North Up

Course Up
Gyro Input All types of stepper, synchro, "M" type with 90:1, 180:1 and 360:1 ratios
IEC 61162-2 High Speed Serial Gyro Interface.
Update rate: 20 Hz
Primary Speed Input Single Axis 100, 200, 400 Pulse/NM

Manual, VHW
Secondary Speed Input Fixed track target

VTG from GPS

VBW from Doppler Log


Drift Input Manual: 0-99 kns, derived from VTG, VBW, ref target
2
Range Data Minimum range: Better than 30m on 10m target with short pulse, 4.5m aerial height and
4.5m waveguide.

Range discrimination: Better than 30m on 0.75 scale

Range ring accuracy: 1% of range scale in use or 10m, whichever is greater


Lat/Lon Readout of Own Ship's lat/lon and cursor range/bearing and lat/lon
Range Variable Range Markers (1 and 2)

VRMs variable from 0.001 to 96 nm displayed on screen

Page 1.30 Issue 4 (Nov 08)


KH2060-1

Function Parameters
Bearing Data Bearing scale: electronically generated 1 , 5 , and 10 from 0 to 359.9

Electronic Bearing Lines (EBL1 and EBL2)


Variable in 0.1 increments.

Parallel Index: Four navigation lines


Target Tracking Maximum no of targets displayed: 200

Tracking out to 24 NM

Auto Acquisition Zones: inclusion and exclusion zones


AIS Shows Class A, Class B, Aids to Navigation (ATON), Air and Search Rescue (ASAR),
AIS Base Station and Own ship targets.

Maximum number of targets: 500

Filtered by Range, CPA and TCPA

Each class of target can be activated or hidden.


Target Association Selected using a combination of Range, Bearing, COG and SOG. The criteria are user
adjustable.
Target Display and Tote Up to 6 most dangerous targets displayed
Target Vectors Vectors for radar and AIS targets, variable for 0 to 30 minutes in 0.1 minute steps
Target Past Positions Past positions for radar and AIS targets, variable 0 to 30 minutes, dropped at 1 minute
intervals
Charts Shows vector charts-
- CMAP (World and Professional+
- Official ENC (S57 and S63)

Does not display raster (RNC) charts


Mapping Allows user maps to be created, stored and retrieved.
Maps are ground referenced
Routes Routes created in route planning function. Includes Route Steering calculations.
Trial Manoeuvre Allows trial manoeuvre to be set up, with
- Course changes
- Speed changes
- Delay
Picture-in-Picture Provides option of showing Picture-in-picture (PiP) on screen, e.g. CCTV
Depth Trend Option to show current depth, and a depth trend to be observed.
Wind Display Option to show True or Relative Wind.
Alarms Audible and visual alarms
Display Pages Shows pages for:
- Single Radar Display
- Dual Radar Display with option of:
Secondary Radar Display,
Harbour Approach and Pilotage,
Docking, or
Picture-in-Picture display (e.g. CCTV)
- Harbour Approach and Pilotage
- Chart Maintenance
- Route Planning
- Alarm Configuration
User Profiles Allows individual User Profiles to be set up and stored. The screen can be customised for
each user.

Issue 4 (Nov 08) Page 1.31


KH2060-1

Function Parameters
Power Supplies 110V nominal, 220V nominal (50-60Hz) - single phase

115V/380V/440V 3 phase with optional transformer.

Power corruption protected default parameters.


Interfacing Standard: 8 x NMEA input/output
(RS422/RS232)

Optional: 8 x NMEA input/output


(RS422/RS232)
Manta Control Interface

Inputs: NMEA 0183/IEC 61162-1 E2


DPT (depth)
GGA, GLL, GNS (position)
DTM (datum)
VHW (water speed)
VBW (ground/water speed)
VTG (ground speed/course over ground)
HDT (heading)
ROT (rate of turn)
RSA (rudder sensor angle)
RPM (engine revs)
AIS (automatic identification system)
ZDA (UTC)

Outputs: OSD (Own Ship data)


TTM (target data)

Standard azimuth interface: 4096:1

Remote monitor up to 20m separation

Transceiver - full operation with Mk4/5/6/7/8 "X" band 10 & 25 kW


Mk7/8 "S" band 30 kW
and SharpEye"S" band transceivers

Display/Transceiver separation - up to 60 metres standard

VDR Interface: A WUXGA RGB video output is provided for a VDR or slave display.
Resolution: 520 mm display; 1680 x 1050 pixels: 650 mm display; 1920 x 1200 pixels.

Page 1.32 Issue 4 (Nov 08)


KH2060-1

Function Parameters
Mechanical Construction: Processor and pedestal:
Aluminium fabricated sheet metal
Display:
ABS moulding.

Mounting: Desk top mount


Console Mount
Pedestal mount

Viewing angle: 34 degrees to vertical


80 degrees (typical) to vertical and
horizontal

Orientation: landscape

Display size (desktop):


520 mm (20 inch) display:
Height: 419 mm
Width: 520 mm
Depth: 719 mm
Weight: 23 kg

650 mm (26 inch) display:


Height: 904 mm
Width: 650 mm CD-7247 ISSUE 1

Depth: 786 mm
Weight: 33 kg

Display size (console):


520 mm (20 inch) display:
Height: 425 mm
Width: 520 mm
Depth: 103 mm
Weight: 14 kg

650 mm (26 inch) display:


Height: 525 mm
Width: 650 mm
Depth: 120 mm CD-7248 ISSUE 1

Weight: 20 kg

Display size (pedestal):


520 mm (20 inch) display:
Height: 1120 mm
Width 520 mm
Depth: 718 mm
Weight: 60 kg

650 mm (26 inch) display:


Height: 1200 mm
Width: 650 mm
Depth: 784 mm
Weight: 75 kg

CD-7246 ISSUE 2

Configuration: Display Unit with separate Processor

Issue 4 (Nov 08) Page 1.33


KH2060-1

Function Parameters
Mechanical (cont) Remote Trackerball with Pencil tray MDD-A100:
Height: 90 mm
Width: 486 mm
Depth: 228 mm
Weight: 1.5 kg
CD-7254 ISSUE 1

Remote Keyboard/Trackerball MDD-A101:


Height: 90 mm
Width: 486 mm
Depth: 228 mm
Weight: 1.8 kg
CD-7255 ISSUE 1

MCI Panel/Trackerball MDD-A102:


Height: 90 mm
Width: 486 mm
Depth: 228 mm
Weight: 2.2 kg
CD-7256 ISSUE 1

Remote Trackerball MDD-A110:


Height: 82 mm
Width: 170 mm
Depth: 189 mm

CD-7253 ISSUE 2

Cooling: Fan re-circulated cooling

Electrostatic
damage: Provision for wrist strap point

Environmental: To IEC 60945 Ed 04


Ergonomic design to ISO
recommendations

Cables: Individually clamped at entry.


Cable entries to allow for bottom entry

Provision for earthing bolt

Page 1.34 Issue 4 (Nov 08)


INSERT
DIVIDER
TAB

HERE
KH2070-2

KH2070-2

COMMON COMPONENTS INSTALLATION

CONTENTS

Para Page

1 INTRODUCTION 2.3
3 PRE-INSTALLATION REQUIREMENTS 2.3
5 UNPACKING AND INSPECTION 2.3
7 SPACE REQUIREMENTS 2.3
8 SPECIFICATION 2.4
9 INSTALLATION 2.4
14 MantaDigital Processor Unit 2.15
14 Display Interface PCB 2.15
16 Systems Interface PCB 2.17
19 Serial Expansion PCB (optional) 2.18
21 Data Interface Unit 2.19
23 Programming the PCBs 2.24
23 Display Interface PCB 2.24
29 Systems Interface PCB 2.25

ILLUSTRATIONS

Figure Page
1 MantaDigital Processor Unit (MDP-A1, A2, A3, A4, A5, A6 and A9): Installation Diagram 2.6
2 MantaDigital Processor Unit: Common External Cable Connections 2.7
3 MantaDigital Processor Unit: Cable Entry Detail 2.8
4 MantaDigital Processor Unit: Mains Connections to Power Supply 2.9
5 Display Interface PCB (FSD-A179): Location of Links, LEDs and Connectors 2.16
6 Systems Interface PCB (FSD-A178): Location of Links, LEDs and Connectors 2.17
7 Serial Expansion PCB (FSD-A198): Location of LEDs and Connectors 2.18
8 Data Interface Unit to MantaDigital Processor Unit: Interconnections 2.21
9 Data Interface Unit (VDR-A4): Installation Dimensions 2.22
10 Data Interface Unit (VDR-A4): Assembly 2.23

Issue 2 (Amdt 4) Page 2.1


KH2070-2

CONTENTS (CONT.)

TABLES

Table Page
1 Display Interface (FSD-A179): External Connector Details 2.10
2 Systems Interface (FSD-A178): External Connector Details 2.12
3 Serial Expansion (FSD-A198): External Connector Details 2.14
4 Data Interface Unit: External Connector Details 2.19
5 Data Interface Unit: Serial Connector Details 2.21

Page 2.2 Issue 2 (Jul 06)


KH2070-2

KH2070-2

COMMON COMPONENTS INSTALLATION

INTRODUCTION

1 This Chapter provides common installation information for the MantaDigital Processor.

2 Information that is specific to a particular system such as Displays, Radar or ECDIS


connections and interfaces is given in subsequent chapter(s) 2a etc.

PRE-INSTALLATION REQUIREMENTS

3 The Processor unit should ideally be as close as possible to the Display unit.

4 Prior to installing the equipment:

(1) Check that the Installation Fitting Kit is available including all software and
keys.
(2) Ensure that there is sufficient space in front of the processors designated
position to allow the operator to work comfortably, and at the bottom to allow
installation of cables.
(3) Ensure that the cables are installed in their correct position(s) to allow connection
of the Processor.
(4) Ensure that there is enough space around the unit for maintenance purposes.

UNPACKING AND INSPECTION

5 When opening the equipment packing cases:

(1) It is essential that the contents are checked against the invoice.
(2) Carefully examine all packing materials to ensure that no items have been
overlooked. In particular, ensure that the fitting kits and cable kits supplied are
recovered from the packaging.
6 In the event of any discrepancy, the supply Authority MUST be informed immediately .

SPACE REQUIREMENTS

7 Refer to the relevant illustrations provided in this Chapter, to ascertain the space
requirements for each item of equipment and ensure that adequate space is provided,
both for operation and maintenance access.

Note: For Radar and ECDIS systems, Cable Kit MDD-A115-* is provided to connect a Display
Unit to the associated Processor Unit. The maximum length of this cable is 20m, ensure
the two units are placed within reach of the cabling kit provided.

Issue 2, (Amdt 3) Page 2.3


KH2070-2

SPECIFICATION

8 Details of the weight, power supplies and compass safe distances for the MantaDigital
Processors are provided below.

Compass Safe Distances

Grade 1: Grade 2: 1
MantaDigital Processor 0.6 m 0.4 m

Manta Specifications

Weight Supply Typical Power Operating Temperature Range


Voltage Consumption
0% Relative 95% Relative
Humidity Humidity
MantaDigital Processor Unit 18 kg 110 V/220 V 60 W -15 to +55 -15 to +40
50/60 Hz

INSTALLATION

9 Refer to Figure 1 and 2 for installation of the MantaDigital Processor Unit. The
MantaDigital Processor unit is designed for bulkhead mounting in a protected
environment. The actual siting of the equipment is generally shown on the approved
compartment layout for the particular ship. There are several versions of the processor
depending upon its function as detailed below:

Processor Function Processor Function


MDP-A1 Radar Processor MDP-A7 VDR/ECDIS
MDP-A2 ECDIS MDP-A8 S-VDR/ECDIS
MDP-A3 VDR MDP-A9 Chart Radar Processor
MDP-A4 Central Alarm Processor
MDP-A5 SVDR
MDP-A6 HAP

10 Mark out the position of the four bulkhead mounting fixing points of the Processor unit at
the designated location, leaving sufficient clearance for ventilation, cable access and
maintenance/servicing.

11 Drill the required bolt positions and secure the Processor unit in position, using four M10
bolts.

12 The Processor unit is supplied with a common Fitting Kit MDP-A165, which contains
the standard items required for the installation of the processor. In addition, each internal
board connector is supplied ready fitted in its correct location. It is recommended that one
connector at a time is removed and wired up so as to ensure that the correct connector is used and
none get mislaid.

NOTE: In addition to the fitting kit supplied, 4 M10 fixings e.g. bolts, nuts and washers,
etc., are to be supplied by the shipbuilder.

Page 2.4 Issue 2 (Amdt 3)


KH2070-2

13 To install the display cabling to the Processor unit, refer to Figure 13 in chapter 2a. Also
refer to chapter 2a for system specific connections and implement the following:

(1) Release the single keylock on the left-hand side of the door of the Processor unit,
and hinge the door back to gain access to the cable connectors.
(2) Connect the earth braid/cable to the earth stud on the Processor unit.
(3) Loosen the two screws securing each cable clamp plate in position and move each
clamp plate away from its associated cable access hole.
(4) Connect cabling via the cable access holes in the base of the unit. Ensure that the
sleeving of each cable is cut back sufficiently to allow its EMC shield to make
contact with the cable clamp. Make the connections, as detailed in the
appropriate interconnections diagram(s).
(5) Cut to length and fit the self adhesive EMC cable gripper supplied in the fitting kit
and fix to both sides of the cable clamps.
(6) Tighten the cable clamp plates to secure the cables entering the unit, ensuring that
each cable's EMC shield makes good electrical contact with the clamp. Fit a cable
tie around the cables and through appropriate holes in the perforated mounting
plate.
(7) Ensure that each cable is clearly and indelibly labelled with its connector number
and function.
(8) On Processor Units MDP-A1 and MDP-A9 only, unclip the electronics tray and
lower allowing access to the transit plate. Remove the transit plate holding the
motherboard and hard disk drive in position for transit.

Issue 2 (Amdt 4) Page 2.5


KH2070-2

Figure 1 - MantaDigital Processor Unit (MDP-A1, A2, A3, A4, A5, A6 and A9):
Installation Diagram

Page 2.6 Issue 2 (Amdt 3)


KH2070-2

MANTA DIGITAL PROCESSOR UNIT

CONNECTOR UNIT
SERIAL I/O 1 PL2 SYSTEMS INTERFACE PCB

SERIAL I/O 2 PL2 SYSTEMS INTERFACE PCB

SERIAL I/O 3 PL3 SYSTEMS INTERFACE PCB

SERIAL I/O 4 PL3 SYSTEMS INTERFACE PCB

SERIAL I/O 5 PL4 SYSTEMS INTERFACE PCB

SERIAL I/O 6 PL4 SYSTEMS INTERFACE PCB

SERIAL I/O 7 PL5 SYSTEMS INTERFACE PCB

RS422/232 SERIAL INPUTS FROM SERIAL I/O 8 PL5 SYSTEMS INTERFACE PCB
SHIP'S NAVIGATION SENSORS
SERIAL I/O 9 PL1 SERIAL EXPANSION PCB

SERIAL I/O 10 PL1 SERIAL EXPANSION PCB

SERIAL I/O 11 PL2 SERIAL EXPANSION PCB

SERIAL I/O 12 PL2 SERIAL EXPANSION PCB


OPTIONAL BOARD
SERIAL I/O 13 PL3 SERIAL EXPANSION PCB

SERIAL I/O 14 PL3 SERIAL EXPANSION PCB

SERIAL I/O 15 PL4 SERIAL EXPANSION PCB

SERIAL I/O 16 PL4 SERIAL EXPANSION PCB PL4 REMOTE STATUS & ALARM MODULE

SHIP'S 110V/220V AC INPUT L,N,E, TAGS MAINS FILTER

SYNCHRO GYRO PL1 SYSTEMS INTERFACE PCB

STEPPER GYRO PL1 SYSTEMS INTERFACE PCB

PULSE LOG PL1 SYSTEMS INTERFACE PCB

CANBUS 1 IN PL7 DISPLAY INTERFACE PCB

CANBUS 1 OUT PL7 DISPLAY INTERFACE PCB

CANBUS 2 IN PL7 DISPLAY INTERFACE PCB

CANBUS 2 OUT PL7 DISPLAY INTERFACE PCB

USB PORT 2 SK1A DISPLAY INTERFACE PCB

USB PORT 3 SK1B DISPLAY INTERFACE PCB

DONGLE SK6 DISPLAY INTERFACE PCB

REMOTE ON/OFF CONTROL PL3 DISPLAY INTERFACE PCB

ERGOPOD PL6 DISPLAY INTERFACE PCB

DISPLAY INTERFACE PCB PL3 REMOTE ALARM OUTPUTS

DISPLAY INTERFACE PCB SK7 VIDEO 1

DISPLAY INTERFACE PCB SK3 VIDEO 2

DISPLAY INTERFACE PCB PL2 DNC POWER

PL1 AUDIO 1
DISPLAY INTERFACE PCB

PL1 AUDIO 2
DISPLAY INTERFACE PCB

CD-6895 ISSUE 2

Figure 2 - MantaDigital Processor: Common External Cable Connections

Issue 2 (Amdt 3) Page 2.7


KH2070-2

Figure 3 - MantaDigital Processor - cable entry detail

Page 2.8 Issue 2 (Amdt 3)


KH2070-2

LIVE
MAINS INPUT EARTH
NEUTRAL

CD-7040 ISSUE 1

Figure 4 - MantaDigital Processor - Mains Connection to Power Supply

Issue 2 (Jul 06) Page 2.9


KH2070-2

Table 1 - Display Interface (FSD-A179): External Connector Details

SIGNAL CONNECTION FUNCTION


PL2-1 GND
PL2-2 +12 V
PL2-3 GND
DNC POWER Pl2-4 +12 V
PL2-5 Select Return
PL2-6 Select Input
PL2-7 Select Return
Pl2-8 Select Input
Collision Alarm PL3-1 COM
(Radar only) PL3-2 NC
Contacts rated 1A PL3-3 NO
PL3-4 COM
System Fail Alarm PL3-5 NC Open when system running.
Contacts rated 1A PL3-6 NO Closed when system running.
Dead Man Reset PL3-7 COM
(ECDIS/Radar & Alarm PL3-8 NC When system is running and cursor being moved,
System only) open and close at 0.25 Hz (2 s open, 2s closed).
Contacts rated 1A PL3-9 NO When system is running and cursor being moved,
close and open at 0.25 Hz (2 s closed, 2s open).
PL3-10 COM
General Alarm PL3-11 NC Closed when system is not running. Open if system
(VDR/ECDIS/Radar) running and no active, enabled, transferred alarms.
Contacts rated 1A i.e if there is an alarm, the contacts are closed.
PL3-12 NO Open when system is not running. Closed if system
running and no active, enabled, transferred alarms.
i.e if there is an alarm, the contacts are open.
PL3-13 Remote on /off control
Remote On/Off PL3-14 GND
PL6-1 +12 V
Ergopod or Internal Status & PL6-2 +5 V
Alarm Module depending upon PL6-3 Serial Tx
processor type
PL6-4 Serial Rx
PL6-5 GND
PL7-1 GND
PL7-2 CAN L IN
CAN BUS 1 PL7-3 CAN H IN
PL7-4 GND
PL7-5 CAN L OUT
PL7-6 CAN H OUT
PL7-7 GND
PL7-8 CAN L IN
PL7-9 CAN H IN
CAN BUS 2 PL7-10 GND
PL7-11 CAN L OUT
PL7-12 CAN H OUT

Page 2.10 Issue 2, Amdt 2


KH2070-2

Table 1 - Display Interface (FSD-A179): External Connector Details cont

SIGNAL CONNECTOR FUNCTION


AUDIO 1 OUTPUT PL1-1 AUDIO OUTPUT
PL1-2 COM
AUDIO 2 OUTPUT PL1-3 AUDIO OUTPUT
PL1-4 COM
SK6-1 +5V
USB DONGLE SK6-2 Data -Ve
(if fitted) SK6-3 Data + Ve
SK6-4 GND
SK7-1 75R Red Video Output
SK7-2 75R Green Video Output
SK7-3 75R Blue Video Output
SK7-4
SK7-5
SK7-6 Red GND
SK7-7 Green GND
DISPLAY 1 OUTPUT SK7-8 Blue GND
SK7-9
SK7-10 Sync GND
SK7-11
SK7-12
SK7-13 H Sync Output
SK7-14 V Sync Output
SK7-15
SK3-1 75R Red Video Output
SK3-2 75R Green Video Output
SK3-3 75R Blue Video Output
SK3-4
SK3-5
SK3-6 RED GND
SK3-7 GREEN GND
DISPLAY 2 OUTPUT SK3-8 BLUE GND
SK3-9
SK3-10 Sync GND
SK3-11
SK3-12
SK3-13 H Sync Output
SK3-14 V Sync Output
SK3-15
SK1A-1 +5V
USB PORT 2 SK1A-2 Data -ve
SK1A-3 Data +ve
SK1A-4 Gnd
SK1B-1 +5V
USB PORT 3 SK1B-2 Data -Ve
SK1B-3 Data +Ve
SK1B-4 Gnd

Issue 2 (Jul 06) Page 2.11


KH2070-2

Table 2 - Systems Interface (FSD-A178): External Connector Details

SIGNAL CONNECTOR FUNCTION


PL1-1 Ref 1
PL1-2 Ref 2
Synchro Gyro Input PL1-3 S1
PL1-4 S2
PL1-5 S3
PL1-6 GND
PL1-7 Stepper Common
Stepper Gyro Input PL1-8 S1
PL1-9 S2
PL1-10 S3
PL1-11 Pulse Input
Pulse Log Input PL1-12 GND
PL1-13 Current source +ve
PL1-14 Current source - ve
RS422/485 RS232
PL2-1 + 12 V + 12 V
PL2-2 GND GND
Serial 1 Input PL2-3 Rx A Rx
(RS422/232) PL2-4 Rx B GND
PL2-5 Tx B NC
PL2-6 Tx A Tx
PL2-7 + 12 V + 12 V
PL2-8 GND GND
Serial 2 Input PL2-9 Rx A Rx
(RS422/232) PL2-10 Rx B GND
PL2-11 Tx B NC
PL2-12 Tx A Tx
PL3-1 + 12 V + 12 V
PL3-2 GND GND
Serial 3 Input PL3-3 Rx A Rx
(RS422/232) PL3-4 Rx B GND
PL3-5 Tx B NC
PL3-6 Tx A Tx
PL3-7 + 12 V + 12 V
PL3-8 GND GND
Serial 4 Input PL3-9 Rx A Rx
(RS422/232) PL3-10 Rx B GND
PL3-11 Tx B NC
PL3-12 Tx A Tx

Page 2.12 Issue 2 (Jul 06)


KH2070-2

Table 2 - Systems Interface (FSD-A178): External Connector Details cont

SIGNAL CONNECTOR FUNCTION


RS422/485 RS232
PL4-1 + 12 V + 12 V
PL4-2 GND GND
Serial 5 Input PL4-3 Rx A Rx
(RS422/232) PL4-4 Rx B GND
PL4-5 Tx B NC
PL4-6 Tx A Tx
PL4-7 + 12 V + 12 V
PL4-8 GND GND
Serial 6 Input PL4-9 Rx A Rx
(RS422/232) PL4-10 Rx B GND
PL4-11 Tx B NC
PL4-12 Tx A Tx
PL5-1 + 12 V + 12 V
PL5-2 GND GND
Serial 7 Input PL5-3 Rx A Rx
(RS422/232) PL5-4 Rx B GND
PL5-5 Tx B NC
PL5-6 Tx A Tx
PL5-7 + 12 V + 12 V
PL5-8 GND GND
Serial 8 Input PL5-9 Rx A Rx
(RS422/232) PL5-10 Rx B GND
PL5-11 Tx B NC
PL5-12 Tx A Tx
SKL-1 +5V
USB SKL-2 Data - Ve
SKL-3 Data + Ve
SKL-4 GND

Notes for Serial Connections

NMEA, RS422 or RS485


In the Idle, mark, logical 1, OFF or stop bit state, A is negative with respect to B.
In the Active, space, logical 0, ON or start bit state, A is positive with respect to B .

Connect TxA of the transmitting equipment to RxA of the receiving equipment.


Connect TxB of the transmitting equipment to RxB of the receiving equipment.

For RS232
Note: If only receiving, use only pins 3 and 4.
If only transmitting, use pins 2 and 6 only.
If transmitting and receiving, use pins 3 and 4 for receiving and pins 2 and 6 for transmitting and
link pins 2 and 4 if the other equipment receiver is not isolated.

Issue 2 (Jul 06) Page 2.13


KH2070-2

Table 3 - Optional Serial Expansion (FSD-A198): External Connector Details

SIGNAL CONNECTOR FUNCTION


RS422/485 RS232
PL1-1 + 12 V + 12 V
PL1-2 GND GND
Serial 9 Input PL1-3 Rx A Rx
(RS422/232) PL1-4 Rx B GND
PL1-5 Tx B NC
PL1-6 Tx A Tx
PL1-7 + 12 V + 12 V
PL1-8 GND GND
Serial 10 Input PL1-9 Rx A Rx
(RS422/232) PL1-10 Rx B GND
PL1-11 Tx B NC
PL1-12 Tx A Tx
PL2-1 + 12 V + 12 V
PL2-2 GND GND
Serial 11 Input PL2-3 Rx A Rx
(RS422/232) PL2-4 Rx B GND
PL2-5 Tx B NC
PL2-6 Tx A Tx
PL2-7 + 12 V + 12 V
PL2-8 GND GND
Serial 12 Input PL2-9 Rx A Rx
(RS422/232) PL2-10 Rx B GND
PL2-11 Tx B NC
PL2-12 Tx A Tx
PL3-1 + 12 V + 12 V
PL3-2 GND GND
Serial 13 Input PL3-3 Rx A Rx
(RS422/232) PL3-4 Rx B GND
PL3-5 Tx B NC
PL3-6 Tx A Tx
PL3-7 + 12 V + 12 V
PL3-8 GND GND
Serial 14 Input PL3-9 Rx A Rx
(RS422/232) PL3-10 Rx B GND
PL3-11 Tx B NC
PL3-12 Tx A Tx
PL4-1 + 12 V + 12 V
PL4-2 GND GND
Serial 15 Input PL4-3 Rx A Rx
(RS422/232) PL4-4 Rx B GND
PL4-5 Tx B NC
PL4-6 Tx A Tx
PL4-7 + 12 V + 12 V
PL4-8 GND GND
Serial 16 Input PL4-9 Rx A Rx
(RS422/232) PL4-10 Rx B GND
PL4-11 Tx B NC
PL4-12 Tx A Tx

Page 2.14 Issue 2 (Jul 06)


KH2070-2

MantaDigital PROCESSOR UNIT

Display Interface PCB

14 On the Display interface PCB set the links as Follows, refer to Figure 5.

LK1 Open - normal operation.


Made - to set Infineon (IC4) to debug mode for use with KHLoader.
LK2 Open - DNC PCB for CAN 1 is powered externally.
Made - DNC PCB for CAN 1 is locally powered.
LK3 Open - CAN 1 Unterminated.
Made - CAN 1 Terminated
LK4 Open - DNC PCB for CAN 2 is powered externally.
Made - DNC PCB for CAN 2 is locally powered.
LK5 Open- CAN 2 Unterminated.
Made - CAN 2 Terminated.
LK6 Open - normal operation.
Made - enables Atmel Blower programming mode.
LK7 Open - Overrides DC input. On mains failure system switches straight to
batteries (normal position for radar and ECDIS systems and for
VDR and SVDR systems where only AC mains is available).
Position A - System switches to DC input on mains failure then to
batteries if DC fails (normal position for VDR and SVDR systems
where AC and DC ship's mains are available).
Position B - Bypasses AC supply. System runs from DC input. If DC
fails, system switches to batteries. (normal position for VDR and
SVDR systems where only Ship's DC mains is available).
LK8 Open - Over-rides main door power switch. Power supply is always OFF
when mains voltages are applied.
Position A - Main door switch operational (normal position).
Position B - Over-rides main door power switch. Power supply is always
ON when mains voltages are applied.
LK9 Open - If Remote ON/OFF switch connected to system.
. Made - if Remote ON/OFF switch is NOT connected to system.
LK10 Open - Windows cannot shut down the UPS after a power failure and the
UPS battery is fully discharged.
Made - Windows can shut down the UPS after a power failure and the
UPS battery is fully discharged (normal position).

Issue 2 (Amdt 4) Page 2.15


KH2070-2

DNC POWER DNC CANBUS ERGOPOD/STATUS & ALARM ALARMS OUTPUTS

1 PL8 1 PL4
PL18 PL7 1 PL3 1
SK5
LK10 D5
D22 FS2 FS3 B LK8 A

LK6
PL2 1 PL6 1
PL38

B
LK9

LK7
LK5
LK3

A
1

PL5 SK2
LK2
LK4
SK4 D1

TP1

TP2

PL1 1

DANGER

FS1
LK1
HIGH SK1
VOLTAGE D28 SK6

SK7 SK3

USB PORT 4 DONGLE


USB PORT 2, AUDIO OUTPUTS
USB PORT 3
VIDEO OUTPUT VIDEO OUTPUT
CD-6889 ISSUE 2 TO DISPLAY 1 TO DISPLAY 2

Figure 5 - Display Interface PCB (FSD-A179): Location of Links, LEDs and Connectors

15 The indicators on this board denote the following:

D28 (green) Processor active (flashing).


D5 (green) +24V External DC supply present.
D22 (green) 110V / 230V a.c. supply present.
D1 (green) System PSU on and supply reaching this board.

Page 2.16 Issue 2 (Jul 06)


KH2070-2

Systems Interface PCB

16 On the Systems Interface PCB, set the links as follows, refer to Figure 6

LK1 Open - normal operation


Made - to set Infineon (IC4) to debug mode, used when downloading
software with KHLoader.
LK2 Open - normal operation
Made - to enable software download to Atmel Processor (IC23) using
Atmel Blower.

D44 SK5 PL9


SK1

F1

TP5
VOLTAGE
HIGH
DANGER

LK2
PL7
PL8

TP4

PL6
TP1
TP9
1

TP2

1
TP7

TP6 TP8

TP3

PL1
LK1

PL5 PL3
1 1

D64 D63 D60 D59 SYNCHRO GYRO,


STEPPER GYRO
PL4 PL2 & PULSE LOG
1 1

D62 D61 D58 D57

SERIAL INPUT 8 SERIAL INPUT 7 SERIAL INPUT 4 SERIAL INPUT 3


SERIAL INPUT 6 SERIAL INPUT 5 SERIAL INPUT 2 SERIAL INPUT 1

CD-6888 ISSUE 3

Figure 6 - Systems Interface PCB (FSD-A178): Location of Links, LEDs and


Connectors

17 LEDs D57-D64 (Blue) flash to indicate the presence of serial input data for their channel.
The LEDs are located next to the relevant input connector. D44 (green) indicates that the
Processor is active. The LEDs are only lit when the system is powered up.

18 Fuse F1 is for the +12 V supply and is rated at 3.15 A anti surge.

Issue 2 (Amdt 3) Page 2.17


KH2070-2

Serial Expansion PCB (Optional)

19 On the Serial Expansion PCB there are no links to set.

PL4 PL2
1 1

D16 D15 D12 D11

PL3 PL1
1 1

D14 D13 D10 D9

SERIAL INPUT 16 SERIAL INPUT 15 SERIAL INPUT 12 SERIAL INPUT 11


SERIAL INPUT 14 SERIAL INPUT 13 SERIAL INPUT 10 SERIAL INPUT 9

CD-6891 ISSUE 2

Figure 7 - Serial Expansion PCB (FSD-A198): Location of LEDs and Connectors

20 LEDS D9-D16 (blue) flash to indicate the presence of serial input data for their channel.
The LEDS are located next to the relevant input connector.

Page 2.18 Issue 2 (Amdt 3)


KH2070-2

Data Interface Unit

21 The Data Interface Unit (DIU) is designed for bulkhead mounting in a protected
environment. The actual siting of the equipment is generally shown on the approved
compartment layout for the particular ship.

22 To install the DIU, refer to Figures 9 and 10, and proceed as follows:

(1) Ensure adequate access space is provided at the installation position for the DIU.
Sufficient clearance is required for maintenance access and cable access.
(2) Mark out the position of the four bulkhead mounting fixing points at the required
installation position.
(3) Fit the DIU and secure using the four M4 bolts.
(4) Release the six screws securing the cover to the case of the unit and remove the
cover.
(5) Slacken, but do not remove, the screws securing the cable clamps to the case and
lift the cable clamps clear of the access holes.
(6) Install the cabling as required for the system. The cables, with the exception of
the earth cable, are fed in through the clamp plates at both ends of the unit, and
connected to the terminals on the PCB Analogue. Refer to the information plate
located on the underside of the cover of the DIU for details.
(a) Connections for the external equipment are as follows:
Table 4 - Data Interface Unit: External Connector Details

INPUT CONNECTOR FUNCTION


ANALOGUE INPUT 1 PL8-1 V IN-
PL8-2 V IN+
PL8-3 GROUND
ANALOGUE INPUT 2 PL8-4 V IN-
PL8-5 V IN+
PL8-6 GROUND
ANALOGUE INPUT 3 PL6-1 V IN-
PL6-2 V IN+
PL6-3 GROUND
ANALOGUE INPUT 4 PL6-4 V IN-
PL6-5 V IN+
PL6-6 GROUND
ANALOGUE INPUT 5 PL4-1 V IN-
PL4-2 V IN+
PL4-3 GROUND
ANALOGUE INPUT 6 PL4-4 V IN-
PL4-5 V IN+
PL4-6 GROUND

Issue 2 (Jul 06) Page 2.19


KH2070-2

INPUT CONNECTOR FUNCTION


ANALOGUE INPUT 7 PL2-1 V IN-
PL2-2 V IN+
PL2-3 GROUND
ANALOGUE INPUT 8 PL2-4 V IN-
PL2-5 V IN+
PL2-6 GROUND
ANALOGUE INPUT 9 PL7-1 V IN-
PL7-2 V IN+
PL7-3 GROUND
ANALOGUE INPUT 10 PL7-4 V IN-
PL7-5 V IN+
PL7-6 GROUND
ANALOGUE INPUT 11 PL5-1 V IN-
PL5-2 V IN+
PL5-3 GROUND
ANALOGUE INPUT 12 PL5-4 V IN-
PL5-5 V IN+
PL5-6 GROUND
ANALOGUE INPUT 13* PL3-1 V IN-
PL3-2 V IN+
SEE NOTE
PL3-3 GROUND
ANALOGUE INPUT 14* PL3-4 V IN-
PL3-5 V IN+
SEE NOTE
PL3-6 GROUND
ANALOGUE INPUT 15* PL1-1 V IN-
PL1-2 V IN+
SEE NOTE
PL1-3 GROUND
ANALOGUE INPUT 16* PL1-4 V IN-
PL1-5 V IN+
SEE NOTE
PL1-6 GROUND
LOG/GYRO ** PL12-1 PULSE LOG
PL12-2 SHORTING LOG
PL12-3 GROUND
PL12-4 S1
PL12-5 S2
PL12-6 S3
PL12-7 R1
PL12-8 R2

NOTE: Cable type used depends on external equipment.


** Although the log/Gyro may be connected here, the recommended connection should
be direct to the MantaDigital Processor Unit.

(b) Connect cabling from the DIU to the MantaDigital Processor Unit as
follows:

Page 2.20 Issue 2 (Jul 06)


KH2070-2

Table 5 - Data Interface Unit: Serial Connector Details

SIGNAL CONNECTOR
AT DIU
+12 V PL9-1
0V PL9-2
TX (DATA OUT) PL14-1
GROUND PL14-2
RX (DATA IN) PL14-3
RX Return PL14-4

NOTE: set LK1 to Position A.

DIU OUTPUT MANTADIGITAL


PROCESSOR INPUT
PL9 1
+12V
2 1/7
0V +12V
2/8
PL14 1 GND
3/9
SERIAL OUTPUT Tx Rx A
2 4/10 SERIAL INPUT
GND Rx B
4 5/11
Rx RETURN Tx B
3 6/12
Rx Tx A

LINK TO POSITION A

CD-6916 ISSUE 2

Figure 8 - Data Interface Unit to MantaDigital Processor Unit: Interconnections

(c) Connect the earth cable to the earth stud.


(d) Secure the cables with the cable clamps.
(7) Replace the cover and secure with the six screws.

Issue 2, Amdt 1 (Jul 06) Page 2.21


KH2070-2

255

243 FIXING CTR'S


4 M4 FIXING HOLES CABLE CLAMP

1
1

1
PL1

PL5

PL7
PL3
SL4-CL-V

SL6-CL-V

SL6-CL-V

SL6-CL-V
SL6-CL-V
1 PL14

1
PL12
128 FIXING CTRS
145

SL8-CL-V

1
1

PL6

PL8
PL4
PL2

SL6-CL-V

SL6-CL-V
SL6-CL-V
SL6-CL-V
SL2-V
1 PL9

ANALOGUE PCB

EARTH STUD SIDE VIEW


TOP VIEW ON ENCLOSURE WITH LID REMOVED

DATA INTERFACE UNIT


Code No. VDR-A4
55

Serial No. XXXX Batch I.D. XXXX

Compass Safe Distances: Grade 1 XXm Grade 2 XXm


Manufactured by KELVIN HUGHES LTD Hainault, England
MOD RECORD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

FRONT VIEW CD-5582

Figure 9 - Data Interface Unit (VDR-A4): Installation Dimensions

Page 2.22 Issue 2 (Jul 06)


KH2070-2

INFORMATION PLATE LOCATED ON UNDERSIDE OF COVER

CD-5581

Figure 10 - Data Interface Unit (VDR-A4): Assembly

Issue 2 (Jul 06) Page 2.23


KH2070-2

Programming the PCBs

Display Interface PCB

23 Two programs are loaded on this PCB, these have to be loaded separately. The first set
uses the KHLoader programme and the second requires the AtmelBlower. Both
programs are available on the VDR Recording software.

24 When the system is being upgraded, and a UPS is fitted (e.g. for a VDR), the UPS control
must be disabled or the system will shut down. This control is found from the desktop. To
disable the UPS (if fitted):

(1) Select Control Panel, Power Options, UPS, Select, set manufacturer to (none),
finish, OK. Wait for about 10 seconds for it to take effect.
(2) Disconnect PL8. This carries the power supply control signals and will prevent
the system switching off.
(3) Disconnect PL6. This is to stop there being any possibility that serial data is
generated by the system whilst it is being reprogrammed. PL6 connects this PCB
to the front panel.
25 To load the program using KHLoader:

(1) Make Link 1. This is to see the data being generated on the KHLoader window.
(2) Connect the download lead to Socket 5, which is the PS2 connection point.
(3) Run KHLoader and download the new code.
26 To load the Atmel Power Control microcontroller software the following steps need to be
followed:

(1) Stop KHLoader.


(2) Make link 6.
(3) Run AtmelBlower and click DL Power uC to download the power
microcontroller software.
(4) Open Link 6 when the above action has been completed.
27 To complete the procedure:

(1) Reconnect PL6.


(2) Reconnect PL8.
(3) Switch the unit off by the on/off switch on the processor unit.
(4) Disconnect the down load lead.
(5) Switch the unit back on.

Page 2.24 Issue 2 (Amdt 4)


KH2070-2

28 If a UPS is fitted, reconfigure the UPS control by following these steps:

(1) Select Control Panel, Power Options, UPS, Select, set Manufacturer to Generic,
select model as custom, ensure Port is COM4, Next, set as shown below.
(2) Ensure that the interface is set up exactly as shown below including the Negative
low battery disabled. When completed wait for about 20 seconds after selecting
finished; then check that the USB via the FSD-A179 is functioning, that VDR
information is shown on the front panel when the VDR runs up and that the UPS
works correctly.

(3) This should only be tested by powering off the unit at the mains breaker, not the
on/off switch, to see that the batteries take over. The green power light should
flash if this happens.
(4) Reconnect the power.

Systems Interface PCB

29 LK1 is the download link for the processor on the PCB, and LK2 allows the ATMEL
processor to be programmed. Both these links are used in the factory during set up.

30 The ATMEL is programmed using the ATMEL blower program provided on the
software disc. The ATMEL processor processes the heading information from the Gyro.
Its power is derived from the Gyro.

Issue 1 (Amdt 4) Page 2.25


KH2070-2

THIS PAGE INTENTIONALLY BLANK

Page 2.26 Issue 1 (Amdt 4)


KH2060-2a

KH2060-2A

WIDESCREEN VISUAL DISPLAY UNIT INSTALLATION

CONTENTS
Para Page
1 INTRODUCTION 2a.3
5 SYSTEM CONFIGURATIONS 2a.3
6 PRE-INSTALLATION REQUIREMENTS 2a.3
8 UNPACKING AND INSPECTION 2a.4
10 SPACE REQUIREMENTS 2a.4
11 SPECIFICATION 2a.4
12 CONNECTIONS 2a.5
16 Display Connections 2a.5
18 INSTALLATION 2a.6
187 Desk Top Mounted Visual Display Units 2a.6
21 Console Mounted Visual Display Units 2a.7
24 Pedestal Unit 2a.8
27 Console Mounted Trackerball (MDD-A110) 2a.19
29 Console Mounted Trackerball and Pencil Tray (MDD-A100) 2a.19
30 Console Mounted Trackerball and Keyboard (MDD-A101) 2a.19
31 Console Mounted Trackerball and MCI (MantaDigital Control Interface) (MDD-A102) 2a.19
32 Display Interface PCB (FSD-A242) 2a.20
37 MAINTENANCE - DESK AND PEDESTAL MOUNTED RADAR DISPLAYS 2a.26

Issue 3 (Nov 08) Page 2a.1


KH2060-2a

CONTENTS (CONT.)

ILLUSTRATIONS
Figure Page
1 MantaDigital 20" Desktop Widescreen Visual Display Unit: Installation Dimensions 2a.9
2 MantaDigital 26" Desktop Widescreen Visual Display Unit: Installation Dimensions 2a.10
3 MantaDigital 20" Widescreen Console Visual Display Unit: Installation Dimensions 2a.11
4 MantaDigital 26" Widescreen Console Visual Display Unit: Installation Dimensions 2a.12
5 Widescreen Console Visual Display Unit: Fitting Spring Clips 2a.13
6 MantaDigital 20" Pedestal Unit: Installation Dimensions 2a.14
7 MantaDigital 26" Pedestal Unit: Installation Dimensions 2a.15
8 Console Mounted Trackerball Assembly: Installation Dimensions 2a.16
9 Console Mounted Trackerball and Keyboard/Pencil Tray/MCI:
Console Cutout Dimensions 2a.17
10 Console Mounted Trackerball and Keyboard/Pencil Tray/MCI:
Console Mounting Assembly 2a.18
11 Display Interface PCB (FSD-A242): Location (20" Visual Display Unit) 2a.20
12 Display Interface PCB (FSD-A242): Location (26" Visual Display Unit) 2a.21
13 Display Interface PCB (FSD-A242): Location of Connectors 2a.22
14 MantaDigital Widescreen Visual Display Unit to Processor: Interconnections 2a.24
15 Remote Keyboard: Connections 2a.25
16 MantaDigital Widescreen Desktop Visual Display Unit: Maintenance Position 2a.27

Page 2a.2 Issue 3 (Nov 08)


KH2060-2a

KH2060-2A

WIDESCREEN DISPLAY UNIT INSTALLATION

INTRODUCTION

1 This Chapter provides common installation information for the MantaDigital Wide
Screen Visual Display Units. The visual display units are designed to be either desk
mounted or console mounted.

2 The Desk Mounted Visual Display Unit can also be supplied pre-mounted on a Pedestal
containing a Processor Unit.

3 Both sizes of Desktop Visual Display Unit are mounted in the same manner, the only
differences being the position of the mounting holes and cutouts. Similarly, both sizes of
the Console Visual Display Unit are mounted in the same way, again the only differences being
the position and size of the mounting holes and cutout.

4 Information that is specific to a particular system such as Radar or ECDIS connections


and interfaces is given in subsequent chapter(s) 2b etc.

SYSTEM CONFIGURATIONS

5 Typical system configurations are shown at the end of this chapter.

PRE-INSTALLATION REQUIREMENTS

6 The Visual Display Unit should ideally be as close as possible to the Processor Unit.

7 Prior to installing the equipment:

(1) Check that the Installation Fitting Kit is available.


(2) Ensure that there is sufficient space in front of the Visual Display Units
designated position to allow the operator to work comfortably, and at the base to
allow installation of cables.
(3) Ensure that the cables are installed in their correct position(s) to allow connection
of the Visual Display Unit.
(4) Ensure that there is enough space around the Visual Display Unit for
maintenance purposes.

Issue 3 (Nov 08) Page 2a.3


KH2060-2a

UNPACKING AND INSPECTION

8 When opening the equipment packing cases:

(1) It is essential that the contents are checked against the invoice.
(2) Carefully examine all packing materials to ensure that no items have been
overlooked. In particular, ensure that the fitting kits and cable kits supplied are
recovered from the packaging.
9 In the event of any discrepancy, the supply Authority MUST be informed immediately.

SPACE REQUIREMENTS

10 Refer to the relevant illustrations provided in this Chapter, to ascertain the space
requirements for each item of equipment and ensure that adequate space is provided,
both for operation and maintenance access.

NOTE: Cable Kit MDP-A115-* is provided to connect the Visual Display Unit to the associated
Processor Unit. This cable kit is either 10 m or 20 m (denoted by the suffix -10 or -20).
Ensure the two units are placed within reach of the cabling kit provided, allowing
1 m slack which is required internally in the Visual Display Unit.

SPECIFICATION

11 The basic LCD panel is an full colour, daylight, high definition Widescreen visual
display unit mounted in landscape mode. Details of the weight, power supplies and
compass safe distances for the MantaDigital Widescreen visual display units are provided
below.
Compass Safe Distances

Grade 1: Grade 2: 1
MantaDigital Desktop Visual Display Unit 2.0 m 0.8 m
MantaDigital Console Visual Display Unit 2.0 m 0.8 m
MantaDigital Pedestal Visual Display Unit 2.0 m 0.8 m

MantaDigital Specifications

Weight Typical Power Operating Temperature Range


Consumption
0% Relative 95% Relative
Humidity Humidity
MantaDigital 20" Desktop Visual Display Unit 23 kg 75 W, 100 VA -15 to +55 -15 to +40
MantaDigital 26" Desktop Visual Display Unit 33 kg 75 W, 100 VA -15 to +55 -15 to +40
MantaDigital 20" Console Visual Display Unit 14 kg 75 W, 100 VA -15 to +55 -15 to +40
MantaDigital 26" Console Visual Display Unit 20 kg 75 W, 100 VA -15 to +55 -15 to +40
MantaDigital 20" Pedestal Visual Display Unit 60 kg 75 W, 100 VA -15 to +55 -15 to +40
MantaDigital 26" Pedestal Visual Display Unit 75 kg 75 W, 100 VA -15 to +55 -15 to +40

NOTE: Supply voltage is 110 V/220 V, 50/60 Hz.

Page 2a.4 Issue 3 (Nov 08)


KH2060-2a

CONNECTIONS

12 The cable kit supplied is either 10 m or 20 m long. There are 2 cables between the visual
display unit and the processor unit. The Video (SVGA) cable is supplied with a 15 way
high density D-Type connector at each end. The other (Canbus) cable is supplied with a suitable
connector at the display unit end; the cable is un-terminated at the processor unit end. Note that
the pedestal mounted display uses a different Canbus cable, which is 2 m long and terminated at
both ends.

13 When a pedestal mounted display and processor unit is supplied, all the cabling between
the processor unit and the visual display unit is already fitted.

14 When installing the cables, at the visual display unit, ensure that enough free cable
(approximately 1 m) is left at the connector end to reach the visual display unit's plugs
and sockets. This allows cable slack so that the unit can be placed on its back, or for the screen to
be removed for servicing.

15 The processor unit is supplied with its input connectors already in place on each PCB.
They should be removed one at a time and the appropriate cable connections made. Upon
installation of the processor unit, any excess cable may be cut back prior to the termination of the
individual cores.

CAUTION: The Video (SVGA) cable must not be cut

Display Connections

16 Connections between the Visual Display Units and MantaDigital Processor Unit are
made using the cables provided in the Cable kit MDD-A115-* where * can be either 10 or
20 meaning the cable length of either 10 or 20 metres respectively. See figure 14.

Cable Visual Display Unit Connector type Processor Connection Connector type
connection
MantaDigital Display Interface PCB Display Interface PCB
Canbus PL7 12 Way Klippon PL7 12 Way Klippon
MDD-A122-*
Display Interface PCB Display Interface PCB
Audio Input PL3 2 way Klippon PL1 4 way Klippon

Display Interface PCB Display Interface PCB


Processor on/off PL5 4 way Klippon PL3 14 way Klippon
MantaDigital VGA Video SK1 15 Way High Display Interface PCB 15 Way High density
Video density D-type SK7 D-type
NNR-A988-*

17 Additionally, a mains cable will be required to provide an AC supply to the Visual


Display Unit. If an auxiliary video is being used, e.g. CCTV, a video cable will be
required to connect the auxiliary video to the display.

NOTE: The Maximum recommended cable length for Visual Display Unit connections is 20 m.
All cables must be EMC bonded by the retaining clamps at the entrance of the
visual display unit and processor unit.

Issue 3 (Nov 08) Page 2a.5


KH2060-2a

INSTALLATION

NOTE: All installation must be carried out with the ship's power to the units switched OFF.

Desk Top Mounted Visual Display Units

18 Refer to Figures 1 and 2, for installation of the Desk Mounted Visual Display Units.

19 The desk-mounted visual display unit is designed to be fitted to a desktop surface.


Mounting holes are provided in the base of the unit, in 6 positions, to allow the unit to be
secured to the desktop.

20 Install the Desktop-Mounted unit as follows:

CAUTION: DO NOT TOUCH EITHER THE FACE OF THE VISUAL DISPLAY


UNIT OR THE BACK OF THE DISPLAY GLASS

(1) Prepare the desktop by cutting the access hole and drilling 6 mounting holes as
shown in figures 1 and 2.
(2) Position the visual display unit on the desktop and then place it on its back with
the cutout in the desktop in front of the visual display unit. The unit is designed so
that it can be laid on its back without causing damage. This allows access to the
cutout.
(3) Remove the cover/clamp plate on the base of the visual display unit by removing
the 8 fixings. Retain the fixings.
(4) Ensure the links on the Display Interface PCB (FSD-A242) are set as follows,
refer to figure 13 for link locations:
LK2 OPEN CAN bus is powered externally
MADE CAN bus is powered internally (Ground)
LK4 OPEN CAN bus is powered externally
MADE CAN bus is powered internally (+12 V)
LK3 OPEN CAN 1 unterminated
MADE CAN 1 terminated
LK5 OPEN CAN 2 unterminated
MADE CAN 2 terminated
LK6 MADE Not used, should be MADE for normal operation
LK7 OPEN System Fail Audio alarm disabled
MADE System Fail Audio alarm enabled
NOTE: Normally all the links are MADE
(5) Feed the Canbus, Video and Mains cables through the cutout on the desktop. If an
auxiliary video is being used, e.g. CCTV, feed the ship's video cable through the
cut-out.
(6) Feed the Canbus, Video and Mains cables through the cable clamps on the cover
plate, and if used, the ship's video. Ensure approx. 1 m of cable is fed through the
clamp plates to allow enough slack within the Visual Display Unit for
maintenance purposes. Secure the cables with the cable clamps.

Page 2a.6 Issue 3 (Nov 08)


KH2060-2a

(7) Connect the cables between the Desktop Visual Display Unit and the Processor
Unit in accordance with Figure 14. Connect the Video cable to the video
connector on the base of the widescreen visual display unit, refer to figures 11
and 12. Connect the Canbus cable to the Display Interface PCB (FSD-A242),
refer to figure 13. Connect the ship's video, e.g. CCTV, if used, directly to the
display.
(8) Connect the mains cable to PL9 on the Display Interface PCB (FSD-A242), refer
to figure 13.
(9) Refit the cover to the baseplate, ensuring the cables are neatly folded into the base
of the Visual Display Unit. Secure the cover with the 8 retained fixings.
(10) Position the unit on the desktop and secure using the supplied bolts.
(11) Connect all cables between the MantaDigital Processor unit and all other system
equipment, in accordance with the appropriate wiring diagrams.

Console Mounted Visual Display Units

21 Refer to Figures 3 and 4, for installation of the Console Mounted Visual Display Units.

22 The Console Mounted Visual Display Unit is supplied in two parts, comprising display
glass assembly and a display unit assembly. The units are designed to be fitted within a
Console with cutouts, screen support angle and fixing holes created as shown in figures 3 and 4.

23 Install the Console Mounted Visual Display Unit as follows:

CAUTION: DO NOT TOUCH EITHER THE FACE OF THE VISUAL DISPLAY


UNIT OR THE BACK OF THE DISPLAY GLASS

(1) Refer to Figures 3 and 4, prepare the ships panel by cutting out the mounting hole
and fitting two screen support angles together with fixing holes with self
clinching nuts and studs.
(2) Ensure the links on the Display Interface PCB (FSD-A242) are set as specified in
paragraph 20(4) on the previous page, refer to figure 13 for link locations.
(3) Ensure that the two spring clips are fitted to the top two lugs on the Visual Display
Unit, refer to Figure 5. The spring clips are located on the top left-hand and
right-hand corners of the unit.
(4) If there is no access behind the console panel, connect the Video and Canbus
cables from the processor to the visual display unit and connect the mains cable to
the visual display unit in accordance with figure 14.
(5) Locate the Display unit on to the Screen support angle ensuring that the two studs
locate through the two centre holes of the visual display unit's flanges.
(6) Secure the visual display unit to the console using 4 x M4 screws into the Screen
support angle.
(7) If the protective film is still attached to the visual display unit, carefully peel it
off.

Issue 3 (Nov 08) Page 2a.7


KH2060-2a

(8) Slide the top of the visual display unit glass assembly into the console cut out
ensuring that the spring clips locate behind the console.
(9) Secure the visual display unit glass assembly to the panel using an M4 screw in
each of the bottom corners of the visual display unit glass into the console.
(10) Fit screw covers over the two screw holes in the bottom corners of the Visual
Display Unit.
(11) If not already fitted, connect all cables between the Visual Display Unit and the
MantaDigital Processor unit, in accordance with figure 14. In addition, if an
auxiliary video is being used, e.g. CCTV, connect the ship's video cable to the
widescreen visual display unit.
(12) Connect a mains cable to the Visual Display Unit.

Pedestal Unit

24 Refer to Figures 7 and 8 for installation of the Pedestal Unit, which contains a processor
unit and a Desk Mounted Visual Display Unit combined into one unit.

25 The interconnections between the visual display unit and the processor unit are pre-wired
in the factory so that on installation, cable access is only required to the bottom of the
processor unit.

26 Install the Pedestal unit as follows:


CAUTION: DO NOT TOUCH EITHER THE FACE OF THE VISUAL DISPLAY
UNIT OR THE BACK OF THE DISPLAY GLASS
(1) Refer to Figures 7 and 8, prepare the ships panel by drilling 4 mounting holes in
the deck. Optionally a cable access hole can be made in the bridge floor, this is
especially useful if there is a false floor with access voids.
(2) Secure the pedestal unit to the deck using 4 M12 bolts, washers and nuts.
(3) Connect all cables between the MantaDigital Processor unit and all other system
equipment, in accordance with the appropriate system wiring diagrams. In
addition, if an auxiliary video is being used, e.g. CCTV, connect the ship's video
cable to the widescreen visual display unit.
(4) Ensure the cables are securely clamped.
(5) Fit the front cover panel to the lower front of the pedestal using 4 nuts.
(6) Hook the foot rest over the two locating lugs and push it firmly downwards to
secure it in place.

Page 2a.8 Issue 3 (Nov 08)


12 11 10 9 8 7 6 5 4 3 2 1
Parts List
ITEM QTY PART NUMBER TITLE
H 1 1 MDD-A142 ASSY OF 20" DESKTOP H
2 1 MDD-1065 UNIT LABEL 20" DESKTOP

Issue 3 (Nov 08)


G G
1

419
A

F F

520

718

E E

280.00 25.0

125.00
HATCHED AREA INDICATES
AREA TO BE CUT OUT OF DESK TOP
FOR CABLE ENTRY

D D

Installation Dimensions
200*
310.00*
470.00*

C C

B B

6 M8 FIXING POINTS
100 30

DRAWING PRACTICE TO BS8888


This document is the property of

Figure 1 - MantaDigital 20" Desktop Widescreen Visual Display Unit:


USED ON DEPT TOLERANCES UNLESS MATERIAL
ALL DIMENSIONS IN MILLIMETRES KELVIN HUGHES
OTHERWISE STATED Kelvin Hughes Ltd 2008
(UNLESS OTHERWISE STATED) COMM
KELVIN HUGHES
TITLE
SCREW THREADS DIMENSIONAL
SCALE COARSE PITCH BS 3643 TWO DECIMAL PLACES 0.15
+-
INTERNAL CLASS 6H ONE DECIMAL PLACE 0.5
+-
ASSY OF 20" DESKTOP
7:20 EXTERNAL CLASS 6g NO DECIMAL PLACE 1+- FINISH
o
A ANGULAR +-1 A
THIRD ANGLE M/C
DRAWN PROJECTION HOLE DIA UP TO 6mm TO BS4500 H11 Drawing No Sheet No
Nigel Duce HOLES OVER 6mm TO BS4500 H13
1
BY MH 1 27/03/2008 RELSD
A1

DO NOT SCALE MDD-A30-20 Contd On


DRAW N ISSUE DATE CR-NOTE

12 11 10 9 8 7 6 5 4 3 2 1

Page 2a.9
KH2060-2a
12 11 10 9 8 7 6 5 4 3 2 1
Parts List
ITEM QTY PART NUMBER TITLE
786 REF
H 1 1 MDD-A143 MANTADIGITAL DISPLAY DESKTOP 26" H
2 1 MDD-1066 UNIT LABEL 26" DESKTOP

Page 2a.10
KH2060-2a

G G

504 REF
A
F F

650 REF 280.00 30.0 6 M8 FIXING POINTS


1
E 170.00 E
HATCHED AREA INDICATES
AREA TO BE CUT-OUT IN DESK
FOR CABLE ENTRY

D D

Installation Dimensions
200*
390.00*
590.00*

C C

B B

100 30
DRAWING PRACTICE TO BS8888
This document is the property of
USED ON DEPT TOLERANCES UNLESS MATERIAL
ALL DIMENSIONS IN MILLIMETRES KELVIN HUGHES

Figure 2 - MantaDigital 26" Desktop Widescreen Visual Display Unit:


OTHERWISE STATED Kelvin Hughes Ltd 2008
(UNLESS OTHERWISE STATED) COMM
KELVIN HUGHES
TITLE
SCREW THREADS DIMENSIONAL
SCALE COARSE PITCH BS 3643 TWO DECIMAL PLACES 0.15
+-
INTERNAL CLASS 6H ONE DECIMAL PLACE 0.5
+-
MANTADIGITAL PEDESTAL 26"
7:20 EXTERNAL CLASS 6g NO DECIMAL PLACE 1+- FINISH
o
A ANGULAR +-1 A
THIRD ANGLE M/C
DRAWN PROJECTION HOLE DIA UP TO 6mm TO BS4500 H11 Drawing No Sheet No
Nigel Duce HOLES OVER 6mm TO BS4500 H13
1
BY MH 1 27/03/2008 RELSD
A1

DO NOT SCALE MDD-A30-26 Contd On


D RAW N ISSUE DATE CR-NO TE

12 11 10 9 8 7 6 5 4 3 2 1

Issue 3 (Nov 08)


KH2060-2a

Figure 3 - MantaDigital 20" Widescreen Console Visual Display Unit:


Installation Dimensions

Issue 3 (Nov 08) Page 2a.11


KH2060-2a

Figure 4 - MantaDigital 26" Widescreen Console Visual Display Unit:


Installation Dimensions

Page 2a.12 Issue 3 (Nov 08)


KH2060-2a

Figure 5 - Widescreen Console Visual Display Unit: Fitting Spring Clips

Issue 3 (Nov 08) Page 2a.13


KH2060-2a

718

1120
700

520 375

595

4 HOLES 14
FOR DECK MOUNTING
160
138

REFER TO MANTADIGITAL PROCESSOR


FOR CABLE ENTRY

465

Figure 6 - MantaDigital 20" Pedestal Unit: Installation Dimensions

Page 2a.14 Issue 3 (Nov 08)


KH2060-2a

784

1200
700

650
375

595

4 HOLES 14
FOR DECK MOUNTING
250

REFER TO MANTADIGITAL PROCESSOR


FOR CABLE ENTRY
50

580

Figure 7 - MantaDigital 26" Pedestal Unit: Installation Dimensions

Issue 3 (Nov 08) Page 2a.15


KH2060-2a

Figure 8 - Console Mounted Trackerball Assembly: Installation Dimensions

Page 2a.16 Issue 3 (Nov 08)


KH2060-2a

Figure 9 - Console Mounted Trackerball and Keyboard/Pencil Tray/MCI:


Console Cutout Dimensions

Issue 3 (Nov 08) Page 2a.17


KH2060-2a

Figure 10 - Console Mounted Trackerball and Keyboard/Pencil Tray/MCI:


Console Mounting Assembly

Page 2a.18 Issue 3 (Nov 08)


KH2060-2a

Console Mounted Trackerball (MDD-A110)

27 Where the Trackerball (MDD-A110) is to be mounted within a console, refer to Figure 8


and mark out the position of the Trackerball unit. Drill and cut out the required fixing
positions and secure the unit in position, using the fixings supplied. Connect the cable to the
Trackerball.

28 Connect the Trackerball to the Visual Display Unit, as detailed in Figure 14.

Console Mounted Trackerball and Pencil Tray (MDD-A100)

29 To fit the Pencil Tray and Trackerball as flush mounted units in a console, prepare the
console as shown in figure 9.

(1) Fit and secure the Pencil Tray and the Trackerball to the moulded tray using 8 and
4 screws respectively.
(2) Locate the tray assembly behind the console and secure to the 8 studs.
(3) Using double sided tape, secure the Front Tray Overlay into the console cutout.
(4) Connect the Trackerball to the Visual Display Unit, as detailed in Figure 14.

Console Mounted Trackerball and Keyboard (MDD-A101)

30 To fit the Keyboard and Trackerball as flush mounted units in a console, prepare the
console as shown in figure 9.

(1) Fit and secure the Keyboard and the Trackerball to the moulded tray using 8 and 4
screws respectively.
(2) Locate the tray assembly behind the console and secure to the 8 studs.
(3) Using double sided tape, secure the Front Tray Overlay into the console cutout.
(4) Connect the Keyboard and Trackerball to the Visual Display Unit, as detailed in
Figure 14. Connections to the Keyboard (MDD-A130) are shown in Figure 15.

Console Mounted Trackerball and MCI (MantaDigital Control Interface) (MDD-A102)

31 To fit the MCI and Trackerball as flush mounted units in a console, prepare the console as
shown in figure 9.

(1) Fit and secure the MCI and the Trackerball to the moulded tray using 8 and 4
screws respectively.
(2) Locate the tray assembly behind the console and secure to the 8 studs.
(3) Using double sided tape, secure the Front Tray Overlay into the console cutout.
(4) Connect the Manta Control Interface and Trackerball to the Visual Display Unit,
as detailed in Figure 14.

Issue 3 (Nov 08) Page 2a.19


KH2060-2a

Display Interface PCB (FSD-A242)

32 The Display Interface PCB (FSD-A242) is mounted on the back of the LCD assembly.

33 When a console Visual Display Unit is being installed, the Remote Keyboard and
Remote Trackerball plug into this PCB.

34 For Desktop Visual Display Units with an internally mounted PCB, the keyboard and
trackerball are already connected to the Display Interface PCB.

35 Connect the Canbus Cable (MDP-A122-**) [where ** denotes the length in metres] to
PL3, 5 and 9 of the Display Interface PCB as detailed in the interconnections diagram
(figure 14).

VGA CONNECTOR (VIDEO) SHIPS AUX VIDEO CONNECTORS

CD-7251 ISSUE 1

Figure 11 - Display Interface PCB (FSD-A242): Location (20" Visual Display Unit)

Page 2a.20 Issue 3 (Nov 08)


KH2060-2a

VGA CONNECTOR (VIDEO) SHIPS AUX VIDEO CONNECTORS

CD-7411 ISSUE 2

Figure 12 - Display Interface PCB (FSD-A242): Location (26" Visual Display Unit)

Issue 3 (Nov 08) Page 2a.21


KH2060-2a

COVER (SHOWN DOTTED) ON/OFF (WHITE & BROWN CABLE CORES)


DNC CANBUS NOTE LOCATION OF PINS
DNC POWER AUDIO (GREEN & WHITE CABLE CORES) MAINS IN

PL2 LK5
PL7

1
IC2

1
1 RL1

1
PL4 LK2
SK3 LK6

PL9

PL1
1
TRACKERBALL FS3 LK7
LK4
IC9

PSU1
PL5
LK3 1 PL3
SK1

IC15
KEYBOARD 1 DANGER
HIGH
PL8 VOLTAGE
SK2

FS1

PROGRAMMING
1 FS2
PL6 PL10

ERGOPOD
VIEW ON UNDERSIDE

SW1 SW3 SW5 SW4 SW6 SW2

VIEW ON TOP SIDE


CD-7295 ISSUE 3

Figure 13 - Display Interface PCB (FSD-A242): Location of Connectors

36 The link settings on the Display Interface PCB are as follows:

LK2 OPEN CAN bus is powered externally


MADE CAN bus is powered internally (Ground)
LK4 OPEN CAN bus is powered externally
MADE CAN bus is powered internally (+12 V)
LK3 OPEN CAN 1 unterminated
MADE CAN 1 terminated
LK5 OPEN CAN 2 unterminated
MADE CAN 2 terminated
LK6 MADE Not used, should be MADE for normal operation
LK7 OPEN System Fail Audio alarm disabled
MADE System Fail Audio alarm enabled
NOTE: Normally all the links are MADE

WARNING: THE ON/OFF SWITCH ON TH UNIT DOES NOT ISOLATE THE


SHIP'S MAINS INPUT. ENSURE THE SHIP'S MAINS SUPPLY IS SWITCHED OFF
BEFORE CHANGING LINK SETTINGS.

Page 2a.22 Issue 3 (Nov 08)


KH2060-2a

Table 1 - Display Interface PCB (FSD-A242): External Connector Details

SIGNAL CONNECTOR FUNCTION


Keyboard or SK1-1 Data
MantaDigital Control SK1-2 N/C
Interface (MCI)
PS2 connection SK1-3 Gnd
SK1-4 +5 V
SK1-5 Clock
SK1-6 N/C
Trackerball SK3-1 Data
PS2 connection SK3-2 N/C
SK3-3 Gnd
SK3-4 +5 V
SK3-5 Clock
SK3-6 N/C
DNC Power PL2-1 Gnd
PL2-2 +12 V_IO
PL2-3 Gnd
PL2-4 +12 V_IO
PL2-5 Select Return
PL2-6 Select Input
PL2-7 Select Return
PL2-8 Select Input
Audio (Speaker) PL3-1 Gnd
PL3-2 Audio in
Processor On/Off PL5-3 On/Off
switch PL5-4 Gnd
Ergopod PL6-1 +12 V
PL6-2 +5 V
PL6-3 Tx
PL6-4 Rx
PL6-5 Gnd
CAN bus 1 PL7-1 Gnd
PL7-2 CAN L IN
PL7-3 CAN H IN
PL7-4 Gnd
PL7-5 CAN L OUT
PL7-6 CAN H OUT
CAN bus 2 PL7-7 Gnd
PL7-8 CAN L IN
PL7-9 CAN H IN
PL7-10 Gnd
PL7-11 CAN L OUT
PL7-12 CAN H OUT
Mains Input PL9-1 Earth
PL9-2 Live
PL9-3 Neutral

Issue 3 (Nov 08) Page 2a.23


MANTADIGITAL
PROCESSOR UNIT MANTADIGITAL
DISPLAY INTERFACE PCB WIDESCREEN DISPLAY UNIT SIGNAL
COMPOSITE
GND

Page 2a.24
FSD-A179 VIDEO CABLE NNR-A988-*
KH2060-2a

SK7 SK1
(PART OF CABLE KIT MDD-A115-*) OR
RED 1 1 RED PiP
GREEN 2 2 GREEN 1 GND CCTV
BLUE 3 3 BLUE 2 GND
N/C 4 4 GND S-VIDEO 3 Y SIGNAL
GND 5 5 GND 4 C SIGNAL
GND 6 6 GND
VGA PORT VIDEO OUTPUT GND 7 7 GND
15-WAY HIGH DENSITY D-TYPE GND 8 8 GND
N/C 9 9 +5V SPEAKER ASSEMBLY D-TYPE

E
L
N
GND 10 10 GND ON/OFF MDD-A123 RS232
N/C 11 N/C

1
2
3
4
5
6
7
8
9
11

1
2
1
2
3
N/C 12 12 DDC SDA
H. SYNC 13 13 H. SYNC
V. SYNC 14 14 V. SYNC CABLE
15 CABLE CABLE
N/C 15 DDC SCL MDD-A117
(NOT FITTED ON MDD-A116 MDD-A118
ALARM SYSTEMS)

PL5
1

PL9
1
2
3
4

1
2
3
1
2

PL4
PL10
PL3 2
W/Br

E
L
N
ON/OFF 13 3 ON/OFF

Tx
Rx
PROCESSOR ON/OFF Br GND

GND
GND
GND 14 4

OUT+
OUT-
MAINS OUT
PL1 PL3 TO DISPLAY
W/G
GND 2 1 GND
AUDIO OUTPUT 1 G
OUT 1 2 AUDIO IN DISPLAY
DATA OUT

PL7 PL7
SCRN SCRN
GND 1 1 GND
W/B MANTADIGITAL
CAN1 L 2 2 CAN1 L
B WIDESCREEN DISPLAY
CAN1 H 3 3 CAN1 H
GND 4 4 GND INTERFACE PCB
CAN1 LR 5 5 CAN1 LR FSD-A242
CAN1 HR 6 6 CAN1 HR
DNC GND 7 7 GND DNC
W/O

Interconnections
CAN2 L 8 8 CAN2 L
O 9
CAN2 H 9 CAN2 H
GND 10 2m CABLE (MDD-A137) 10 GND
CAN2 LR 11 IS TERMINATED BOTH ENDS. 11 CAN2 LR
PS2
PS2

CAN2 HR 12 10m or 20m CABLE (MDD-A122) 12 CAN2 HR

MAINS IN
SUPPLIED PRE TERMINATED AT
DISPLAY END.
(PART OF CABLE KIT MDD-A115-*) DATA
N/C
GND
+5V
CLK
DATA
N/C
GND
+5V
CLK
+12V
+5V
Tx
Rx
GND

1 E
2 L
3 N
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5

PL9
PL6

SK1
SK3

*CAN BE 2, 10 or 20 DENOTING LENGTH IN METRES E


L
N
Y
B
Br
O/G

MAINS IN
KEYBOARD TRACKERBALL ERGOPOD
MDD-A101 MDD-A100

MantaDigital

Figure 14 - MantaDigital Widescreen Visual Display Unit to Processor:


Display/User Interface
Connections
G.S. 2 04.10.08 -
KELVIN HUGHES S.R. 1 04.04.08 -
EHD-0220 1 1

Issue 3 (Nov 08)


KH2060-2a

Figure 15 - Remote Keyboard: Connections

Issue 3 (Nov 08) Page 2a.25


KH2060-2a

MAINTENANCE - DESK AND PEDESTAL MOUNTED RADAR DISPLAYS

37 For maintenance purposes it may be necessary to remove the visual display unit from the
unit's moulding.

NOTE: If possible place the unit on its back for servicing. The following procedure should only
be used if absolutely necessary.

WARNING: DISCONNECT THE SHIP'S MAINS SUPPLY TO THE UNIT. IF THIS


IS NOT POSSIBLE, TAKE CARE WHEN REMOVING THE MAINS CONNECTOR
AS 110 V/220 V SHIP's MAINS WILL BE PRESENT ON THE UNIT.

38 If it is essential to carry out this procedure, proceed as follows:

(1) Prise off and retain the two screw covers at the bottom corners of the display glass
assembly and remove and retain the revealed screws.
(2) Remove and retain the two screws from the top of the main moulding that secure
the top of the display glass assembly.
(3) Carefully lift the display glass assembly away from the main moulding to the
limit of the cable slack. DO NOT PLACE UNDUE STRESS ON THE CABLE
WHEN REMOVING THE DISPLAY GLASS ASSEMBLY.
(4) Carefully disconnect all cables from the Widescreen Controller PCB. The glass
can then be removed and stored safely.

CAUTION: DO NOT TOUCH EITHER THE FACE OF THE VISUAL DISPLAY


UNIT OR THE BACK OF THE DISPLAY GLASS

(5) Remove and retain the 4 screws securing the display flanges to the main
Moulding. Carefully lift the visual display unit away from the main moulding and
tip it backwards and slide the side flanges into the retaining grooves in the main
moulding see Figure 16.
(6) The connections on the visual display unit can now be reached without having to
support the visual display unit.
39 To refit the display to the moulding:

(1) Reposition the visual display unit against the main moulding ensuring that the
two studs locate through the centre holes on each flange. Secure the flanges to the
moulding using the 4 previously retained screws.
(2) Reconnect all the cables, replace the Display Glass Assembly, and secure using
the previously retained screws in the top of the moulding and at the bottom
corners of the assembly.
(3) Replace the screw covers at the bottom corners of the visual display unit.

Page 2a.26 Issue 3 (Nov 08)


KH2060-2a

Figure 16 - MantaDigital Widescreen Desktop Visual Display Unit:


Maintenance Position

Issue 3 (Nov 08) Page 2a.27


KH2060-2a

THIS PAGE INTENTIONALLY BLANK

Page 2a.28 Issue 3 (Nov 08)


KH2060-2b

KH2060-2B

RADAR INSTALLATION

CONTENTS
Para Page
1 INTRODUCTION 2b.3
3 FACTORS AFFECTING INSTALLATION 2b.3
4 Survey 2b.3
5 Documentation 2b.3
6 Radar Antenna Installation 2b.4
7 Interference of Other Antennas 2b.4
8 Location Relative to Masts, Funnels and Other Constructions 2b.5
10 Blind Sectors and Range 2b.5
12 Lifting Radar Equipments 2b.5
13 General Requirements 2b.6
17 Interaction with Sea and False Echoes 2b.6
18 Cables and Grounding 2b.6
19 Power Source 2b.7
20 Radar Controls and Display 2b.7
22 Initial Installation of Radar 2b.7
24 SYSTEM CONFIGURATIONS 2b.8
25 INTERFACES 2b.8
25 Gyro Interface 2b.8
26 Speed Sensor (Log) 2b.8
27 Serial Interfaces 2b.8
28 VDR Interface 2b.8
29 Alarm Outputs 2b.9
30 PRE-INSTALLATION REQUIREMENTS 2b.9
31 MantaDigital Radar Processor Unit 2b.9
Link Settings 2b.13
32 Switch Settings 2b.13
Test Points 2b.13
33 VDR INTERFACE 2b.13
34 MANTADIGITAL CONTROL INTERFACE 2b.15

Issue 3 (Nov 08) Page 2b.1


KH2060-2b

CONTENTS (CONT.)

ILLUSTRATIONS
Figure Page
1 Radar Processor (MDP-A1 & MDP-A9): External Cable Connections 2b.10
2 Radar Processor Unit (MDP-A1 & MDP-A9): Location of Boards 2b.11
3 Radar Interface PCB (FSD-A223): Location of Connections 2b.12
4 Processor: RIU or Sensor Interconnections 2b.14
5 MantaDigital Control Interface: Location of Connections 2b.15

TABLES
Table Page
1 Radar Interface PCB (FSD-A223): External Connector Details 2b.12

Page 2b.2 Issue 3 (Nov 08)


KH2060-2b

KH2060-2B

RADAR INSTALLATION

INTRODUCTION

1 This Chapter provides specific installation information for the MantaDigital Radar
Processor when used in Radar configuration and general guidance for installing radar
systems.

2 The Radar systems comprise the following assemblies:

(1) Radar Processor Unit.


(2) Visual Display Unit, desk or console mounted.
(3) Remote Trackerball and Keyboard for console mounted visual display units.
(4) The Radar Sensor; refer to Section 4 for information on installing the radar
sensor.

FACTORS AFFECTING INSTALLATION

3 Special care should be taken to ensure the correct installation of the radar, in order to
achieve the performance of the radar system. These guidelines apply to all shipborne
radar installations mandated by the 1974 SOLAS Convention, as amended. The guidelines take
into account IMO resolution MSC.192 (79): Adoption of the revised performance standard for
radar equipment.

Survey

4 Surveys on Convention ships should be carried out in accordance with the rules laid
down in resolution A.948(23) Revised Survey Guidelines under the harmonized
system of survey and certification, and Protocol of 1988 relating to the International
Convention for the Safety of Life at Sea, 1974, as amended.

Documentation

5 Prior to the radar installation, the following documentation should be made available, as
appropriate:

(1) Scaled drawing(s) of the ship with views from the port, starboard, fore, aft and
from above the vessel, on which the radar and other antenna positions are
indicated. Any ship structure that may obstruct or degrade radar performance
should also be shown, for example masts, funnels, structure or cargo. The
possible turning and jib range of movable objects like cranes are to be indicated.
(2) Scaled drawing of the antenna arrangement including the outline drawing for the
rotation radius.

Issue 3 (Nov 08) Page 2b.3


KH2060-2b

(3) Drawing(s) of the bridge layout showing the position of the radar display unit(s)
and additional locations (for example, electronic rooms) for housing radar units.
(4) Manufacturers documentation describing the installation and interconnection of
the radar system, the equipment units including radar frequency band and
antenna size, equipment type and evidence of type approval documentation.
(5) List of auxiliary equipment connected with the radar system including
manufacturer, type with block diagram (interconnection diagram) and evidence
of type approval.
(6) In the case of retrofit installations, agreement by the owner, installer and
manufacturer for the reuse of original cabling, transmission lines and auxiliary
units should be recorded.

Radar Antenna Installation

6 Correct location of the radar antenna is an important factor of the performance of the
radar system. The installation of the antenna shall be in such a manner that the
performance of the radar system is not substantially degraded. Reflecting constructions or other
interference from transmitters, may heavily reduce the radar performance by creating blind
sectors, clutter on the radar presentation or by the generation of false echoes. The height of the
antenna shall take account of target detection performance relating to range of first detection and
target visibility in sea clutter.

Interference of Other Antennas

7 Due care should be taken with regard to the location of radar antennas relative to other
antennas which may cause mutual interference. The location of the antenna should
comply with the following:

(1) The radar antenna should be installed safely away from interfering high-power
energy sources and other transmitting and receiving radio antennas.
(2) The lower edge of a radar antenna should be a minimum of 500 mm above any
safety rail.
(3) Radar antennas in close proximity should have a minimum vertical elevation
separation angle of 20 and a minimum vertical separation of 1 m where possible.

Page 2b.4 Issue 3 (Nov 08)


KH2060-2b

Location Relative to Masts, Funnels and Other Constructions

8 Due care should be taken by with regard to the location of radar antennas relative to
masts, funnels and other constructions.

9 The location of the antenna should comply with the following:

(1) The antenna should generally be mounted clear of any structure that may cause
signal reflections.
(2) Ensure that any support or other obstacles are clear of the rotation of the antenna
(see specific antenna outline drawing for rotational radius).
(3) Install antenna and turning unit so that the installation complies with the compass
safe distance for the equipment.

Blind Sectors and Range

10 To make full benefit from the radar, it is vitally important for the Officer Of the Watch
that horizontal and vertical blind sectors for the radar antennas are minimized. The
objective is to see the horizon freely through 360 as nearly as possible.

11 For all radar systems and where practical:

(1) A line of sight from the radar antenna to the bow of the ship should hit the surface
of the sea in not more than 500 m or twice the ship length, depending which value
is smaller, for all load and trim conditions.
(2) The radar antenna should be located in an elevated position to permit maximum
target visibility.
(3) Blind sectors should be kept to a minimum, and should not occur in an arc of the
horizon from right ahead to 22.5 abaft the beam to either side and especially shall
avoid the right ahead direction (relative bearing 000 ). The blind sectors must be
recorded.
NOTE: Any two blind sectors separated by 3 or less should be treated as one blind sector.

(4) Individual blind sectors of more than 5, or a total arc of blind sectors of more than
20, should not occur in the remaining arc, excluding the arc in the above
sub-paragraph (3).
(5) For radar installations with two radar systems, where possible, the antennas
should be placed in such a way as to minimise the blind sectors.

Lifting Radar Equipments

12 Where special equipment, such as cranes, hoists and jigs are required to install the radar
system, consideration should be given to ensure that the radar system(s) are located such
that the required equipment can be positioned to facilitate the installation. Radar equipment
should be lifted in accordance with the information provided by the manufacturer.

Issue 3 (Nov 08) Page 2b.5


KH2060-2b

General Requirements

13 All installations should facilitate protection of equipment, including cabling, from


damage.

14 Service platforms should be provided for safe service access and should have a minimum
size of 1 m at a suitable height and with a safety rail.

15 Consideration should be given to the compass safe distance as supplied by the


manufacturer when positioning equipment units.

16 The design of the mounting platform for the antenna and antenna pedestal should take
into account the vibration requirements of IMO A.694 (17) and furthermore defined by
IEC 60945. In addition to vibration, the design of the mounting platform should consider shock
and whiplash due to seagoing conditions.

Interaction with Sea and False Echoes

17 Considerations of interaction with the sea imply that the radar antenna should be only as
high as necessary to clear major objects, and as high to be consistent with other
requirements regarding acceptable horizon and target detection range. A lower height of the
antenna should minimise sea clutter returns and the number of multi-path nulls.

Cables and Grounding

18 The cables and the grounding should comply with the following:

(1) Cable screens, especially coaxial cable screens, should be installed in accordance
with manufacturer's documentation.
(2) The cables should be kept as short as possible to minimize attenuation of the
signal.
(3) All cables between antenna and radar system units should be routed as directly as
possible, consistent with consideration for other equipment, in order to reduce
electromagnetic interference effects.
(4) Cables should not be installed close to high-power lines, such as radar or
radio-transmitter lines.
(5) Crossing of cables should be done at right angles (90) to minimize magnetic
field coupling.
(6) All outdoor installed connectors should be waterproof by design to protect
against water penetration into the cables.
(7) Cables and microwave transmission lines should not be exposed to sharp bends,
and should be free of damage.
(8) Cables and microwave transmission lines should be installed with sufficient
physical separation, as defined in the manufacturer's documentation.

Page 2b.6 Issue 3 (Nov 08)


KH2060-2b

(9) Grounding of equipment units should be carried out according to the


manufacturer's documentation.

Power Source

19 The radar should be connected to an emergency power source, ref. SOLAS II-1.

Radar Controls and Display

20 If the control panel is a separate unit, the functionality of the radar controls should be
available for the mariner at all workstations where a radar presentation is available.

21 The orientation of the visual display unit should be such that the user is looking ahead.
The lookout view should not be obscured and the ambient light should cause minimum
degradation on the display presentation in accordance with MSC Circ. 982.

Initial Installation of Radar

22 Radar systems are functionally integrated with a number of equipments or sensors (refer
to MSC. 192(79), clause 8). As various systems are getting increasingly more integrated
and complex, correct system settings are very important.

23 The following documents should be kept on board of the vessel:

(1) The installation company should sign a declaration report, stating that to the best
of their knowledge the installation and setup has been carried out according to the
manufacturers documentation and to these guidelines.
(2) Information about possible performance limitations due to the radar system
installation that may be of vital importance for mariners and should be stated in
this documentation. This information should include blind sectors as previously
stated.
(3) The setup of interfaces and system parameters (including CCRP position offset
and transmission delay) should be carried out in accordance with the
manufacturer's documentation. This information should be attached as an annex
to the installation report noted under sub-paragraph (1) above.

Issue 3 (Nov 08) Page 2b.7


KH2060-2b

SYSTEM CONFIGURATIONS

24 Typical system configurations are shown in Chapter 4.

INTERFACES

Gyro Interface

25 The gyro interface must have the following characteristics:

(1) Analogue gyro: Stepper, synchro, "M" type with 90:1, 180:1 or 360:1 ratios; or
High speed serial gyro to IEC 1162-2 with NMEA 0183/RS232/RS422 interface.
(2) Minimum update rate: 20 Hz

Speed Sensor (Log)

26 The speed sensor (Speed Distance and Measuring Equipment (SDME) must conform to
IMO requirements. The log interface may be analogue or serial interface, the serial
interface must conform to IEC 61162-1. The following types of speed sensor may be used:

(1) Primary speed input to be single axis 100, 200 or 400 pulse/NM, manual or VHW
serial input.
(2) Secondary speed input to be fixed track target, VTG from GPS or VBW from
Doppler log.

Serial Interfaces

27 The radar display has 8 NMEA 0183/RS232/RS422 interfaces as standard with the
option of an additional 8 interfaces. These interfaces conform to the requirements of IEC
61162.

VDR Interface

28 The VDR interface is a video output in WUXGA format using RGB video and sync. The
resolution is 1920 x 1200 pixels.

Page 2b.8 Issue 3 (Nov 08)


KH2060-2b

Alarm Outputs

29 Normally closed or normally open relay contacts, contacts rated at 1 A, are provided for
the following alarms:

(1) Collision Alarm (PL3 on Display Interface PCB (FSD-A179)), provides a remote
indication of a collision alarm.
(2) System Fail Alarm (PL3 on Display Interface PCB (FSD-A179)), provides a
remote indication of failure of the Radar Display.
(3) Dead Man Reset (PL3 on Display Interface PCB (FSD-A179)), provides a
remote indication of Dead Man Reset.
(4) General Alarm (PL3 on Display Interface PCB (FSD-A179)), provides any other
alarm as required.

PRE-INSTALLATION REQUIREMENTS

30 The Radar Processor unit should be mounted as detailed in KH2070-2, located at the
beginning of this section.

MantaDigital Radar Processor Unit

31 The Radar Processor Unit should be wired according to KH2070-2, located at the
beginning of this section, with the addition of external Radar feed of both Video & Sync
and CAN Bus, Azimuth and heading Line data to the Radar Interface PCB - see figures 2 and 3.

Issue 3 (Nov 08) Page 2b.9


KH2060-2b

MANTA DIGITAL PROCESSOR UNIT


MDP-A1 or MDP-A9

CONNECTOR UNIT
SERIAL I/O 1 PL2 SYSTEMS INTERFACE PCB

SERIAL I/O 2 PL2 SYSTEMS INTERFACE PCB

SERIAL I/O 3 PL3 SYSTEMS INTERFACE PCB

SERIAL I/O 4 PL3 SYSTEMS INTERFACE PCB

SERIAL I/O 5 PL4 SYSTEMS INTERFACE PCB

SERIAL I/O 6 PL4 SYSTEMS INTERFACE PCB

SERIAL I/O 7 PL5 SYSTEMS INTERFACE PCB

RS422 SERIAL INPUTS FROM SERIAL I/O 8 PL5 SYSTEMS INTERFACE PCB
SHIP'S NAVIGATION SENSORS
SERIAL I/O 9 PL1 SERIAL EXPANSION PCB

SERIAL I/O 10 PL1 SERIAL EXPANSION PCB

SERIAL I/O 11 PL2 SERIAL EXPANSION PCB

SERIAL I/O 12 PL2 SERIAL EXPANSION PCB

SERIAL I/O 13 PL3 SERIAL EXPANSION PCB

SERIAL I/O 14 PL3 SERIAL EXPANSION PCB

SERIAL I/O 15 PL4 SERIAL EXPANSION PCB

SERIAL I/O 16 PL4 SERIAL EXPANSION PCB

SHIP'S 110V/220V AC INPUT AC INPUT L,N,E, TAGS MAINS FILTER


GLAND

CAN/AZIMUTH/HEADING LINE PL1 RADAR INTERFACE PCB

RADAR VIDEO INPUT SYNC SK3 RADAR INTERFACE PCB


FROM Tx/Rx OR RIU
VIDEO SK4 RADAR INTERFACE PCB

SYNCHRO GYRO PL1 SYSTEMS INTERFACE PCB

STEPPER GYRO PL1 SYSTEMS INTERFACE PCB

PULSE LOG PL1 SYSTEMS INTERFACE PCB

CANBUS 1 IN PL7 DISPLAY INTERFACE PCB

CANBUS 1 OUT PL7 DISPLAY INTERFACE PCB


TO DISPLAY
CANBUS 2 IN PL7 DISPLAY INTERFACE PCB

CANBUS 2 OUT PL7 DISPLAY INTERFACE PCB

USB PORT 2 SK1A DISPLAY INTERFACE PCB

USB PORT 3 SK1B DISPLAY INTERFACE PCB

DONGLE SK6 DISPLAY INTERFACE PCB

REMOTE ON/OFF CONTROL PL3 DISPLAY INTERFACE PCB

ERGOPOD PL6 DISPLAY INTERFACE PCB

GENERAL ALARM PL3 DISPLAY INTERFACE PCB

DEAD-MAN RESET PL3 DISPLAY INTERFACE PCB

SYSTEM FAIL ALARM PL3 DISPLAY INTERFACE PCB

COLLISION ALARM PL3 DISPLAY INTERFACE PCB

DISPLAY INTERFACE PCB SK7 VIDEO 1 (TO DISPLAY)

DISPLAY INTERFACE PCB SK3 VIDEO 2 (VDR)

DISPLAY INTERFACE PCB PL2 DNC POWER (TO DISPLAY)

DISPLAY INTERFACE PCB PL1 AUDIO 1 (TO DISPLAY)

DISPLAY INTERFACE PCB PL1 AUDIO 2 (SPARE)

CD-7351 ISSUE 2

Figure 1 - Radar Processor (MDP-A1 & MDP-A9): External Cable Connections

Page 2b.10 Issue 3 (Nov 08)


KH2060-2b

SK5 SK5
PL9 SK2 PL18
SK1 SK1

MANTA
SERIAL EXPANSION PCB
FSD-A198
(OPTIONAL)
MANTA RADAR
PL6

INTERFACE PCB
FSD-A223

SK6

PL1 SK3 SYNC

PL5 PL3
SERIAL INPUT PCB SK4 VIDEO
FSD-A178 PL4 PL2 SK3 SK4
PL1

PL18 PL8
PL7 PL3
SK5

PL2 PL6
DISPLAY INTERFACE PCB
FSD-A179

SK4 SK2

PL1

USB DONGLE
MAINS CABLE INPUT

CD-7350 ISSUE 2

Figure 2 - Radar Processor Unit (MDP-A1 & MDP-A9): Location of Boards

Issue 3 (Nov 08) Page 2b.11


KH2060-2b

Table 1 - Radar Interface PCB (FSD-A223): External Connector Details

SIGNAL CONNECTOR FUNCTION Typical 14 core


cable colour *
PL1-1 CAN-Hi White
CAN, Azimuth, Heading Line PL1-2 CAN-Lo Slate
from RIU or Radar Sensor
PL1-3 GND
PL1-4 AZ1 Brown
PL1-5 nAZ1 Brown/White
PL1-6 AZ2 Violet
PL1-7 nAZ2 violet/White
PL1-8 HL Orange
PL1-9 nHL Orange/blue
PL1-10 GND
PL1-11 PSU Enable Yellow
PL1-12 PSU Enable Return) Green
Radar Sync SK3 - Inner Sync Slate
from RIU or Radar Sensor
SK3 - Outer GND
Radar Video SK4 - Inner Video White
from RIU or Radar Sensor
SK4 - Outer GND

* Colours may vary depending upon cable manufacturer


EXPANSION FOR DAUGHTER BOARDS PROGRAMMING POWER INPUT ETHERNET TO PROCESSOR

SK2 SK5
1 PL18

SK1

FSD-A223
SW1

SYSTEM INTERFACE
PCB CONNECTOR
PL6

PL7
1

JTAG PORT
1

SK6
1

TP3

TP9
TP10
TP11
LK5

TP12
TP8 TP1

SK3 SK4
1
PL1

CD-7349 ISSUE 1 CAN-AZ-HL-PSU ENABLE SYNC INPUT VIDEO INPUT

Figure 3 - Radar Interface PCB (FSD-A223): Location of Connections

Page 2b.12 Issue 3 (Nov 08)


KH2060-2b

Link Settings

LK5 MADE CAN Terminated (Normal Position)


OPEN CAN unterminated

Switch Settings

32 There is a Dual-In-Line Switch on the board for Kelvin Hughes development purposes
only. Set all positions (SW1-8) to OPEN (OFF).

Test Points

TP1 Sync Input


TP8 Gnd

TP11 Video Input


TP12 Gnd

TP3 Video output

TP9 DC Voltage To Video Amplifier


TP10 DC Voltage to Video Amplifier

VDR INTERFACE

33 Connect the video output cable to the Voyage Data Recorder (VDR) to video 2 output
(SK3) on the Display Interface PCB (FSD-A179).

Issue 3 (Nov 08) Page 2b.13


KH2060-2b

Figure 4 - Processor: RIU or Sensor Interconnections

Page 2b.14 Issue 3 (Nov 08)


KH2060-2b

MANTADIGITAL CONTROL INTERFACE

34 On the MantaDigital Control Interface (if fitted) set the links on the PCB (FSD-A245) as
follows:

LK1 MADE Normal operation


LK2 MADE Normal operation

35 The pins on the data connector (PL5) are as follows:

Pin 1 Data
Pin 2 PWM (Pulse Width Modulation)
Pin 3 Ground
Pin 4 +5 V
Pin 5 Clock

NOTE: The cable supplied with the unit is made up and plugs into the MantaDigital Control
Interface and the Display.

DATA
INTERFACE 1 PL1
SL3

SL2
PL5

IC7

1
PL4
1

LK1
LK2

IC2

BOTTOM VIEW

CD-7500 ISSUE 1

Figure 5 - MantaDigital Control Interface: Location of Connections

Issue 3 (Nov 08) Page 2b.15


KH2060-2b

THIS PAGE INTENTIONALLY BLANK

Page 2b.16 Issue 3 (Nov 08)


INSERT
DIVIDER
TAB

HERE
KH2060-3

KH2061-3 RADAR COMMISSIONING

CONTENTS
Para Page
1 INTRODUCTION 3.3
2 INITIAL CHECKS 3.3
5 Setting Up the Keyboard (Optional) 3.3
6 Setting Up the MantaDigital Control Interface (Optional) 3.3
7 RUNNING THE SET-UP PROGRAM 3.4
12 SETTING UP ANALOGUE INTERFACES 3.6
13 Analogue Gyro 3.6
17 Manual Gyro 3.7
18 Analogue Log 3.7
21 Manual Log (Speed) 3.7
22 Display Brightness Defaults 3.8
24 SETTING UP SERIAL INTERFACES 3.8
28 Installing a Device 3.9
29 Setting-Up Telegrams 3.10
32 Checking the Telegrams 3.11
33 SETTING UP RADAR SENSORS 3.12
34 Setting Up the Radar Interswitch Unit (RIU) 3.13
37 Setting Up the Radar Transceiver and Antenna 3.14
52 Diagnostics 3.17
57 SETTING-UP OWN SHIP 3.20
72 FIRMWARE 3.22
76 BACKUP AND RESTORE 3.23
80 Backup 3.24
83 Restore 3.25
86 EXIT 3.26

Issue 3 (Nov 08) Page 3.1


KH2060-3

ILLUSTRATIONS
Figure Page
1 Standby Screen 3.4
2 Analogue Interfaces Set-Up Screen 3.4
3 Set Analogue Gyro Dialogue 3.6
4 Manual Log Dialogue 3.7
5 Analogue Log Dialogue 3.7
6 Serial Interfaces Set-Up Screen 3.8
7 Radar Sensors Set-Up Screen without RIU 3.12
8 Radar Sensors Set-Up Screen with RIU 3.12
9 Radar Interswitch Setup Dialogue 3.13
10 Radar Set-Up Screen 3.14
11 Heading Line Skew Dialogue 3.15
12 BITE Dialogue 3.18
13 Own Ship Set-up Screen 3.20
14 Firmware Screen 3.22
15 Backup & Restore Screen 3.23
16 Backup Dialogue Box 3.24
17 Restore Dialogue Box 3.25

Page 3.2 Issue 3 (Nov 08)


KH2060-3

KH2061-3 RADAR COMMISSIONING

INTRODUCTION

1 The object of this chapter is to set-up the Radar System to reflect the on-board
installation. The Kelvin Hughes MantaDigital Radar System is set-up via the program
described in the following paragraphs.

INITIAL CHECKS

2 Check that all cables are correctly connected.

3 Switch the system ON. Check that the Power Indicator on the Visual Display Unit is
illuminated.

4 The brightness of the presentation can be adjusted using the up (s) and down (t)
buttons on the front of the Visual Display Unit.

Setting Up the Keyboard (Optional)

5 If fitted, ensure that the keyboard is correctly connected to the Processor Unit.

NOTE: The keyboard is optional for Radars and Chart Radars.

Setting Up the MantaDigital Control Interface (Optional)

6 If fitted, ensure that the MantaDigital Control Interface is correctly connected to the
Processor Unit.

Issue 3 (Nov 08) Page 3.3


KH2060-3

RUNNING THE SET-UP PROGRAM

7 To run the set-up program proceed as follows:

(1) Ensure the Processor Unit switch is in the ON position. The system can be turned
on by pressing the ON switch on the front of the Visual Display Unit. The
operating system will boot up and the Standby screen is presented as shown
below.

Figure 1 - Standby Screen

(2) Select Set-Up mode by left-clicking on the Set-Up Mode on-screen button.
(3) A virtual keyboard is opened. Enter the password and left-click on Accept. The
Set-Up screen is shown.

Figure 2 - Analogue Interfaces Set-Up Screen

Page 3.4 Issue 3 (Nov 08)


KH2060-3

8 This program provides set-up facilities for the following:

(1) Analogue Interfaces


(2) Serial Interfaces
(3) Radar Sensors
(4) Ownship Parameters
(5) Viewing the Firmware status (no set-up procedure for this item)
(6) Backup and Restoration of data.
9 Changes only take effect when the Save Settings on-screen button is left-clicked.

NOTE: It is strongly recommended that the Save Settings button is clicked after completing the
configuration of each page of the set-up program. This ensures that the data is retained
after the page is set up.
On completion of system configuration, back the data up to a USB memory stick using
the Backup ALL Data option in the Backup & Restore function. It is important that this
is carried out as in the event of restoration of data being required, the configuration data
can be restored from the USB memory stick.

10 Tick the Keyboard on-screen check box if a physical keyboard is fitted, and ensure the
check box is not ticked if a physical keyboard is not fitted. A virtual keyboard will always
be displayed when a password is to be entered, but will only appear otherwise if the check box is
NOT ticked. This change is implemented immediately to allow the Set-Up program to be used
with or without a physical keyboard.

NOTE: If the display is part of a Multi-Function Display System (Display Network Controller
(DNC) System), the Keyboard check box must always be unticked as the set-up program
is for the Processor Unit, not the Visual Display Unit. The virtual keyboard will then
always be shown. This is essential as some visual display units will have keyboards and
others may not have keyboards. Visual display units with keyboards can use either the
virtual keyboard or the physical keyboard to enter data.

NOTE: The Exit to Windows on-screen button allows Kelvin Hughes service engineers to
access the Windows desktop, if required. This is password protected and is not accessed
for commissioning of the radar.

NOTE: Upgrades are carried out from the Standby screen. Refer to the Users Manual KH2060
for further information.

11 The configuration is stored on hard disk, and must be backed-up to memory stick at the
end of the commissioning procedure. In the event of hard disk failure the configuration
can be restored to the replacement hard disk from the back-up media. The Set-Up program
contains a page which provides back-up and restore functions for the system.

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SETTING UP ANALOGUE INTERFACES

12 This page allows the installer to enable or disable the analogue gyro and log and set up the
interfaces. Note that these are only activated if an analogue gyro or log is installed. It also
allows the installer to enable or disable a manual gyro and log and set up display brightness.

Analogue Gyro

13 If an analogue gyro is installed, ensure the Analog Gyro Enable on-screen check box is
ticked. If an analogue gyro is not installed, ensure this check box is not ticked, and
continue with the next section.

14 To align the gyro left-click on Set Gyro. The following dialogue is shown.

Figure 3 - Set Analogue Gyro Dialogue


15 To set the gyro reading on the screen to correspond to the reading on the gyro, proceed as
follows:

(1) Note the reading on the gyro or gyro repeater.


(2) To provide coarse adjustment place the cursor on the gyro scale. The cursor
changes to a circular arrow. Press and hold the left hand pushbutton and rotate the
scale to set the gyro reading on the screen as close as possible to the reading on the
gyro. Release the pushbutton when the gyro is aligned. Alternatively, left-click
on the approximate gyro value to set the gyro.
(3) To provide the fine adjustment to align the gyro click on Fine Adjust DOWN or
Fine Adjust UP as required. The steps are adjusted as follows:
(a) Left-click to adjust in steps of 0.1 .
(b) Middle-click to adjust in steps of 1 .
(c) Right-click to adjust in steps of 10 .
(4) Alternatively, left-click and hold on the digital Gyro value, and scroll up/down.
(5) On completion left-click on the Done button at the bottom of the Set Analog
Gyro dialogue to close the dialogue.
16 The gyro value is shown in the field to the right of the Set Gyro on-screen button.

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Manual Gyro

17 If a manual gyro is required, ensure the Manual Gyro Enable on-screen check box is
ticked. If a manual gyro is not required, ensure this check box is not ticked.

Figure 4 - Manual Log Dialogue

NOTE: This should normally be unticked as it is not sufficiently accurate for radar use, but may
be useful for test purposes.

Analogue Log

Figure 5 - Analogue Log Dialogue

18 If an analogue log is installed, ensure the Analog Log Enable on-screen check box is
ticked. If an analogue log is not installed, ensure this check box is not ticked and continue
with the next section.

19 Tick one of the 100, 200 or 400 Pulses Per Nautical Mile check boxes as required for the
installed log. Note that when a box is ticked the previous selection is cancelled.

20 The log speed as generated by the log sensor is shown in the field below the pulse
settings. It cannot be adjusted by the installer.

Manual Log (Speed)

21 If a manual log (speed) is required, ensure the Manual Log Enable on-screen check box
is ticked. If a manual log is not required, ensure this check box is not ticked.

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Display Brightness Defaults

22 Select the display type, this will also select the factory default setting for the display type.
The brightness controls are factory set as follows for the two sizes of display (to return to
these settings tick the 20" or 26" Display as appropriate):

Daylight Dusk Night


520 mm (20 inch) display 87 75 55
650 mm (26 inch) display 93 75 49

NOTE: Left-clicking Set Factory Defaults returns to the factory settings, for the selected size of
display. Settings should not be adjusted unless the monitor has been recalibrated.

23 If necessary, set up the brightness levels for Daylight, Dusk and Night by placing the
cursor over the level to be changed. Press and hold the left-hand pushbutton while
adjusting the level with the trackerball (rotate up to increase level, down to decrease level). On
completion release the pushbutton.

SETTING UP SERIAL INTERFACES

24 Left-click on the Serial Interfaces tab. The following screen is shown.

Figure 6 - Serial Interfaces Set-Up Screen


25 The Serial Interfaces set-up screen allows the installer to set up the IEC 61162
NMEA 0183/RS232/RS422 serial input message communications ports. In a standard
system 8 NMEA serial ports are provided. However, there is an optional PCB which can be fitted
to allow 16 serial ports to be provided. The system automatically detects the number of serial
ports available.

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26 The Current Serial Port Usage window shows the serial devices currently assigned to
each port. Those that are enabled are shown highlighted, and those not enabled are shown
greyed out.

27 To set up the COM port offset, place the cursor on the Port 1 is connected to: on-screen
button and left-click. Select COM 7 from the drop down list. For radar systems COM 7
must always be selected.

Installing a Device

28 To install and set-up a device on a port proceed as follows:

(1) Select the sensor to be installed by either:


(a) On the Current Serial Port Usage window place the cursor on the sensor
to be set up and left-click, or
(b) Place the cursor on the Sensor on-screen button and left-click. A
drop-down list of available sensors is shown. Select the sensor to be set up
from the list.
(2) Tick Sensor Use Enable if the sensor is to be active. If the sensor is not to be used
ensure the Sensor Use Enable button is not ticked. If Sensor Use Enable is
ticked the sensor is highlighted in the Current Serial Port Usage window, and if
Sensor Use Enable is not ticked the sensor is greyed out.
(3) To name the device, place the cursor in the Display Name field and left-click. A
virtual keyboard is opened if a physical keyboard is not installed. Enter the name
of the device. On a virtual keyboard left-click on Accept to close the keyboard.
(4) To set the port, place the cursor on the Connected On selector and left-click.
Select the required port from the drop down list. The selected port is shown in the
Current Serial Port Usage window on the left of the screen. If a port is selected
that is currently in use the port is shown in red in the Current Serial Port Usage
window and a warning is shown. Left-click on OK and assign one of the sensors
to a different port.
NOTE: Use the standard port settings where possible. They are as follows:
Port 1 AIS
Port 2 DGPS
Port 3 Spare
Port 4 Log
Port 5 Gyro
Port 6 Depth
Port 7 Navlink serial out (ECDIS)
Port 8 Navlink serial out (ECDIS)

(5) To set the baud rate, place the cursor on the Baud Rate selector and left-click.
Select the required baud rate from the drop down list. Transmit and receive
messages have the same baud rate, therefore serial devices with different transmit
and receive baud rates cannot be used with this system.

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(6) To set the parity, place the cursor on the Parity selector, left-click, and select the
required parity from the drop down list. THIS PARAMETER SHOULD
NORMALLY BE LEFT AS SET IN THE FACTORY.
(7) To set the data bits, place the cursor on the Data Bits selector, left-click, and
select the required data bits from the drop down list. THIS PARAMETER
SHOULD NORMALLY BE LEFT AS SET IN THE FACTORY.
(8) To set the stop bits, place the cursor on the Stop Bits selector, left-click, and
select the required stop bits from the drop down list. THIS PARAMETER
SHOULD NORMALLY BE LEFT AS SET IN THE FACTORY.
(9) To set the handshake, place the cursor on the Handshake selector, left-click, and
select the required handshake protocol from the drop down list. THIS
PARAMETER SHOULD NORMALLY BE LEFT AS SET IN THE
FACTORY.
(10) To set the telegram type, place the cursor on the Telegram Type selector,
left-click and select the required telegram type from the drop down list. THIS
PARAMETER SHOULD NORMALLY BE LEFT AS SET IN THE
FACTORY.

Setting-Up Telegrams

NOTE: Telegrams can be selected from a predefined fixed list. Other telegrams cannot be added
by the installer.

29 The Telegrams tab is used to activate/de-activate input and output telegrams for the
installed devices.

30 The telegrams available for the selected device are listed under Available Telegrams.
Each telegram is set up independently. To set up a telegram:

(1) Place the cursor on the telegram to be set up and left-click. The telegram name is
shown above the list of attributes to the right of the list of Available Telegrams.
(2) Tick Enable Telegram Use if the telegram is to be used. If the box is not ticked
the telegram is disabled.
(3) Tick Enable Strict Checking if strict checking is to be applied or untick if
relaxed checking is to be applied. When ticked the listed serial message is
validated to confirm that it is fully compliant with the Strict IEC61162 standard.
When unticked the listed serial message is validated to a Relaxed standard, which
allows a sensor that is not fully compliant with the IEC61162 standard to be
interfaced to the MantaDigital system.
(4) Place the cursor over the Timeout field. Press and hold the left-hand pushbutton,
scroll up/down with the trackerball to set the timeout and release the pushbutton
when the required timeout is shown. This is the time period allowed before the
failure (non-appearance) of a message is detected. Infrequent messages may
require a longer timeout period.

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NOTE: If the value is set to Zero, the timeout will not occur. AIS is normally set to 420 seconds
timeout, other devices, e.g. GPS are normally set to 10 second timeout (AIS has a
minimum update rate of 180 seconds and other devices have a typical update rate of 1
second). If a device has a longer update rate than 1 second, set the timeout to an
appropriate setting to allow for a delay in receiving an update, but such that the timeout
occurs within a reasonable period.

(5) Place the cursor over the Timeout Message field and left-click. A virtual
keyboard is opened if a physical keyboard is not installed. Enter the Timeout
Message that will be shown in the Alarm box if a timeout occurs. On a virtual
keyboard left-click on Accept to close the keyboard.
31 Repeat for each of the other telegrams in turn.

NOTE: Certain serial messages, e.g. Bowthrusters show an Additional button, which when
left-clicked allows the installer to set up parameters specific to the message, e.g. no of
bowthusters.

Checking the Telegrams

32 Provided a sensor is connected to the serial port being setup and is sending data, the
telegrams received on the serial port are shown in the Telegrams Received on Serial
Port window at the bottom of the screen. They are continually scrolled through and updated.
This allows the installer to view the details of the telegrams. The following functions are
available for this window:

(1) Tick the Display Only Enabled Telegrams check box to show only the
telegrams that have been enabled by ticking the Enable Telegram Use check
box. Untick the Display Only Enabled Telegrams to show all the telegrams.
When shown, the unused telegrams are greyed out.
(2) The button above the data is labelled Pause or Resume. Left-click to toggle
between Pause and Resume. Pause stops the scrolling. This allows the installer
to view the details of individual telegrams, but they are not updated. Resume
restarts the scrolling. The telegrams are updated as they are scrolled.

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SETTING UP RADAR SENSORS

33 Left-click on the Radar Sensors tab. One of the following screens is shown, depending
on whether or not an RIU is fitted. When the system detects an RIU is present, Figure 8 is
shown. If the RIU is not present Figure 7 is shown.

Figure 8 - Radar Sensors Set-Up Screen with RIU

Figure 7 - Radar Sensors Set-Up Screen without RIU

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Setting Up the Radar Interswitch Unit (RIU)

34 If the RIU is present left-click on it to set it up. The following dialogue is shown.

Figure 9 - Radar Interswitch Setup Dialogue

35 Tick each of the radar sensors that has been connected to the RIU. The radar sensor icon
is then shown for each of the selected radar sensors. The RIU must be set up before the
radar sensors, as the radar sensors are not shown on the screen until the RIU is configured.

36 Left-click on the Close button to close the Radar Interswitch Setup dialogue box.

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Setting Up the Radar Transceiver and Antenna

37 The following procedure is carried out for each radar sensor, comprising a transceiver
and its associated antenna, in turn.

38 Place the cursor on the antenna symbol in the radar sensor icon and left-click. The
following screen is shown.

Figure 10 - Radar Set-Up Screen

39 Place the cursor over the Transceiver Name at the top of the screen. Left-click. A virtual
keyboard is opened if a physical keyboard is not installed. Enter the name of the radar
sensor. On a virtual keyboard left-click on Accept to close the keyboard. The radar sensor name
is now shown. The name should relate to the type of sensor, e.g. S-band, X-band, Sharpeye.

40 If the transceiver and antenna types have not already been entered, the message
Transceiver/Antenna Type Not Set is shown in the centre of the radar operational area.

41 Place the cursor over the Transceiver Type on-screen button, left-click and select the
installed transceiver from the drop down list.

42 Place the cursor over the Antenna Type on-screen button, left-click and select the
installed antenna from the drop down list.

NOTE: The Transceiver Type and Antenna Type MUST correspond with the physical
transceiver and antenna, otherwise the system will not operate correctly.

43 Place the cursor over the Antenna Offset from Bow on-screen button. Press and hold the
left-hand pushbutton, scroll up/down with the trackerball and release the pushbutton
when the correct offset is shown.

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44 Place the cursor over the Antenna Centre Line Offset on-screen button. Press and hold
the left-hand pushbutton, scroll up/down with the trackerball and release the pushbutton
when the correct offset is shown.

45 Using the slider set up the required Sync Delay. To set the sync delay identify a radar
image that should be a straight line, e.g. a nearby quay or bank. Adjust the sync delay
until the image shows a straight line. If the sync delay is not correct the line will be curved and the
radar image will be pulled into or pushed out of the centre of the radar transmission.
Alternatively, select a target with a known range and bearing and set the sync delay to correctly
position the target.

46 Left-click on Commission Sensor to auto-detect the required settings for the selected
transceiver and antenna. This sets the optimum tune, gain and offset for the transceiver
and antenna combination installed.

47 The Heading Line Skew facility is available to adjust any heading misalignment of the
picture, due to the difference between the Heading Line and the Ship's heading. To set up
heading line skew, use one of the following techniques:

(1) If the radar is a chart radar and a chart is available, switch the chart on. The radar
image will show returns relating to the coastline. Adjust the heading line skew
until the coastline on the chart is aligned with the coastline shown by the radar
returns. Note that own ship settings must be done first.
(2) If the radar does not have chart facilities, physically identify an object which is
shown as a radar image and align the radar image to the expected position of the
object.
48 To set up the heading line skew, place the cursor on the Heading Line Skew on-screen
button. Left-click and a dialogue is opened. Proceed as follows:

Figure 11 - Heading Line Skew Dialogue

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(1) To provide coarse adjustment place the cursor on the heading line skew scale.
The cursor changes to a circular arrow. Press and hold the left hand pushbutton
and rotate the scale to set the heading line skew on the screen. Release the
pushbutton when the heading line skew is correct. Alternatively, left-click on the
scale.
(2) To provide the fine adjustment to align the heading line skew click on Fine
Adjust DOWN or Fine Adjust UP as required. The steps are adjusted as
follows:
(a) Left-click to adjust in steps of 0.1 .
(b) Middle-click to adjust in steps of 1 .
(c) Right-click to adjust in steps of 10 .
(3) On completion left-click on the Done button at the bottom of the Set Heading
Line Skew dialogue to close the dialogue.
49 Alternatively, place the cursor on the Heading Line Skew value, press and hold the
left-hand pushbutton, move the trackerball up/down to adjust, and release the
pushbutton.

50 Mute Sector allows the transmitter to be muted between selected angles, which can be
used to prevent the radar sensor radiating into an obstruction, e.g. a mast or funnel, a
radiation-free zone, or into an area occupied by people. To set up a mute sector:

(1) Place the cursor on the Mute Sector on-screen button, and right-click to go into
edit mode. The button indicates Mute Sector Edit.
(2) Place the cursor on the heading line, the cursor changes to a square. Left-click and
drag the line to the start of the mute sector. Left-click to fix the line, which is
shown dotted.
(3) Place the cursor on the heading line, the cursor changes to a square. Left-click and
drag the line to the end of the mute sector. Left-click to fix the line, which is
shown dotted.
(4) Place the cursor on the Mute Sector on-screen button and left-click to exit the
edit function and view the mute sector. The mute sector lines are dotted and the
mute sector shows as a wedge, which is shaded.
NOTE: Only one mute sector can be applied to each radar sensor antenna. Each of the radar
sensors in use has its mute sector set up individually. An existing Mute Sector can be
adjusted by following the above procedure, except that instead of placing the cursor on
the heading line, it is placed on the start and stop lines as required.

51 Place the cursor on the Mute Sector on-screen button. Left-click to toggle the Mute
Sector On or Off as required. When the Mute Sector is on he Mute Sector Skew slider is
shown, this allows the mute sector to be skewed to align it to the video.

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Diagnostics

52 The following check boxes are ticked by the system if the signal from the Radar Sensor is
detected:

(1) Sync2soon - ticked when the sync signal from the radar sensor is detected, but is
incorrectly timed
(2) Sync OK - ticked when the sync signal from the radar sensor is detected and is
correctly timed
(3) Az R OK - ticked when the in-phase azimuth signal from the radar sensor is
detected
(4) Az Q OK - ticked when the quadrature azimuth signal from the radar sensor is
detected
(5) HL OK - ticked when the heading line from the radar sensor is detected.
NOTE: The following are shown at the bottom right hand corner of the screen:

The top left-hand window shows an A-scope timebase portrayal of the radar picture.
When a target is selected on the radar operational area using the trackerball, the
A-scope shows the signal at the selected bearing.

The right-hand window provides a polar view of the data. It shows the A-scan data
represented a straight line in range and bearing instead of polar format. The bearing is
the horizontal scale and the range is the vertical scale.

The bottom left-hand window is a histogram of the incoming signals and shows the
analogue signal and the digital data. The digital data should correspond to the analogue
data when the transmitter is on-tune. It shows the performance of the hardware and
software.

Issue 3 (Nov 08) Page 3.17


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53 Left-click on the BITE tab. The following screen is shown.

Figure 12 - BITE Dialogue


54 Check the following:

NOTE: The BITE is shown for magnetron radars, SharpEye has a subset of these.

(1) Power On Time, indicates the number of hours the transceiver has been powered
up.
(2) Run Time, indicates the number of hours that the transceiver has been set to Run.
This provides an indication of the magnetron running hours. This reading is
important as it allows the service engineer to determine when the magnetron is
reaching the end of its life and requires replacement. Note that the reading cannot
be reset so that when the magnetron is replaced, the Run Time needs to be
recorded so that the new magnetron's running hours can be calculated.
(3) 24V OK, indicates that the transceiver's 24 V DC supplies are within limits.
(4) 15V OK, indicates that the transceiver's 15 V DC supplies are within limits.
(5) 5V OK, indicates that the transceiver's 5 V DC supplies are within limits.
(6) -15V OK, indicates that the transceiver's -15 V DC supplies are within limits.
(7) Case Temperature, indicates the temperature of the transceiver case in C.
(8) 24V Overload, indicates when the 24 V DC supply is overloaded, indicating a
fault condition.
(9) 300V Overload, indicates when the 300 V DC HT supply for the magnetron is
overloaded, indicating a fault condition.
NOTE: The functions in the Advanced tab are for use by Kelvin Hughes engineers only.

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55 On completion place the cursor on the Display Mode on-screen button and left-click.
The following dialogue box is displayed.

56 Left-click on Go to Standby to return to the Set-Up menu. This will automatically save
the configuration for this sensor.

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SETTING-UP OWN SHIP

57 This page is used to set Own Ships parameters, e.g. length overall, beam width, antenna
offsets, radar offsets, etc. This is a legal requirement and must be done carefully.

58 Left-click on the Ownship Set-Up tab. The following screen is shown.

Figure 13 - Own Ship Set-up Screen

59 Place the cursor in the Vessel Name field and left-click. A virtual keyboard is opened if a
physical keyboard is not installed. Enter the name of the vessel. On a virtual keyboard
left-click on Accept to close the keyboard.

60 Place the cursor in the Call Sign field and left-click. A virtual keyboard is opened if a
physical keyboard is not installed. Enter the callsign. On a virtual keyboard left-click on
Accept to close the keyboard.

61 Place the cursor in the Propulsion Type field and left-click. A drop-down list of types of
propulsion is shown. Place the cursor on the required propulsion type and left-click.

62 Place the cursor in the Length field. Press and hold the left-hand pushbutton and rotate
the trackerball up/down to adjust the vessel length in 0.1 metre steps. The ship plan
changes size as the length is changed.

63 Place the cursor in the Beam field. Press and hold the left-hand pushbutton and rotate the
trackerball up/down to adjust the vessel beam in 0.1 metre steps. The ship plan changes
size as the beam is changed.

64 Place the cursor in the Bow to CCRP field. Press and hold the left-hand pushbutton and
rotate the trackerball up/down to adjust the Common Consistent Reference Point
(CCRP) position from the Bow in 0.1 metre steps.

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65 Place the cursor in the Centre to CCRP field. Press and hold the left-hand pushbutton
and rotate the trackerball up/down to adjust the Common Consistent Reference Point
(CCRP) position from the Centre in 0.1 metre steps.

66 The CCRP position is shown on the ship plan.

NOTE: The CCRP is set to be at the Conning position. All ranges are from the CCRP position.

67 Place the cursor in the Minimum Speed field. Set the allowed minimum speed in knots
(this can be a negative value). Place the cursor on the Maximum Speed field. Set the
allowed maximum speed in knots (this will always be a positive value). These fields set the
minimum and maximum speeds to be displayed and affect the scaling of the log display.

68 Place the cursor on the Trial Manoeuvre Default field and left-click. A drop down list
appears. Select the Rate Of Turn (ROT) to be used as a default on trial manoeuvre. Note
that although this setting will be used as the default, it can be changed in the Trial Manoeuvre
function.

NOTE: The radar antenna offsets can be set from this page or from the Radar Sensors page.
Only the radars assigned to the Radar Display on the Radar Sensors page are shown.

69 If the antenna offsets for the radar sensors were not set up on the Radar Sensors page, set
up the Radar Antenna Offsets for each of the installed radars. If they have already been
set up the dimensions entered on the Radar Sensors page will be shown. The antenna positions
are shown on the plan of the ship.

70 Set up the GPS Antenna Offsets for each position sensor installed.

71 The sensor positions are shown on the ship plan.

NOTE: Only the sensors assigned to the system on the Analogue and Serial Interface pages are
shown.

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FIRMWARE

72 This page is used to view the firmware on the system

73 Left-click on the Firmware tab. The following screen is shown.

Figure 14 - Firmware Screen

74 The screen shows:

(1) MantaDigital Display Interface firmware


(2) MantaDigital System Interface firmware
(3) MantaDigital Transmitter Interface firmware
75 Check that all the firmware data is shown. If the firmware is not detected, Invalid is
shown. In the event of this occurring check that the PCBs are OK.

NOTE: The Firmware data can also be viewed from the STANDBY screen, by left-clicking on the
Software Version Info.

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BACKUP AND RESTORE

76 This page is used to Backup and Restore data from and to the hard disk or a removable
drive (USB memory stick).

77 Left-click on the Backup & Restore tab. The following screen is shown.

Figure 15 - Backup & Restore Screen

78 On completion of commissioning the system the configuration data must be backed up to


a memory stick using the Backup ALL Data option. It is recommended that two copies
are taken, one should be returned to Kelvin Hughes for safe keeping, the other should be retained
on-board the ship. The data is used to restore the system in the event of hard disk failure.

79 Using backup and restore, the following data can be transferred between radar displays
on the same ship:

(1) Transmitter configuration data for all the radar sensors on the ship. This allows
the sensors to be configured at one radar display, and the data to be transferred to
other radar displays using a memory stick. This is essential as the radar sensor
setup must be the same at each radar display for the system to function. This must
be carried out during commissioning to ensure all the radar displays are
configured correctly.
(2) Routes, User Maps, Chart Data, User Profiles and Alarm Configurations created
by the user on one radar display to be transferred to other radar displays using a
memory stick. This allows user created data to be shared between the radar
displays. These functions are only used to transfer user created data, they are not
required for commissioning unless there is a requirements to transfer the data
between radar displays.

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Backup

80 Facilities are also provided to backup the following specific data (which can be used to
transfer configuration data between radar displays on the same ship):

(1) Backup Ship & Sensor Data, backs up the serial and analog sensors.
(2) Backup Transmitter Configuration, backs up the configuration of radar
sensors only.
(3) Backup Routes, backs up the user created routes.
(4) Backup User Maps, backs up user created maps.
(5) Backup Chart Permits, backs up the chart permits stored on the system.
(6) Backup User Profile Data, backs up the user profiles created for the system.
(7) Backup Alarm Configuration, backs up the alarm configuration.
(8) Backup ALL Data, backs up all the data.
81 To backup data, place a memory stick in the USB port on the front panel of the Processor
Unit, and left-click on the required backup on-screen button. The following dialogue box
is shown.

Figure 16 - Backup Dialogue Box

82 Select the backup location (memory stick) from the data in the list. The destination is
shown in the Back up Location field. Alternatively, type the backup location into the
Back up Location field. Enter the filename at the end of the location (this is typed in) and
left-click on Backup. The data is saved to the memory stick. On completion left-click on Eject
Removable Media to safely remove the memory stick from the processor unit.

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Restore

83 The restore option used must correspond with the type of data backed up. The options
are:

(1) Restore Ship & Sensor Data restores the registry file only.
(2) Restore Transmitter Configuration restores the transmitter configuration
only.
(3) Restore Routes restores route data only.
(4) Restore User Maps restores the user created maps only.
(5) Restore Chart Permits restore chart data only.
(6) Restore User Profile Data restores user profiles only.
(7) Restore Alarm Configuration restores the alarm configuration only.
(8) Restore ALL Data is used to restore all the configuration data following hard
disk failure.
84 To restore data, place a memory stick in the USB port on the front panel of the Processor
Unit. Left-click on the required on-screen restore button. The following dialogue is
shown.

Figure 17 - Restore Dialogue Box

85 Select the Restore Location (memory stick) from the data in the list. The origin is shown
in the Restore Location field. Alternatively, type the memory stick location into the
Restore Location field. Left-click on Restore. The data is restored to the hard drive. On
completion left-click on Eject Removable Media to safely remove the memory stick from the
processor unit.

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EXIT

86 Once the display has been set up, left-click on Save Settings to save all the changes.

87 Left-click on Close to return to the Standby screen.

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INSERT
DIVIDER
TAB

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KH2060-4a

KH2060-4A

COMMERCIAL INSTALLATION CABLE TYPES

CONTENTS
Para Page
1 CABLE SPECIFICATIONS 4a.3
3 38-Core Custom Built Cable 4a.3
4 12 Core Composite Cable 4a.5
5 14 Core Composite Cable 4a.5
6 Small Multi-Core Cables 4a.6
8 Power Cables 4a.7
2-Core (Power) 4a.7
3-Core (Power) 4a.7
2 x 1.5 mm (Power) (low) 4a.7

TABLES
Table Page
1 Cable Specification (Extract from EHD-0057) 4a.3
2 38-Core Cable Colour Abbreviations 4a.4
3 14-Core Cable Colour Abbreviations 4a.6

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COMMERCIAL INSTALLATION CABLE TYPES

CABLE SPECIFICATIONS

1 Each cable is identified by a letter code which defines the type of cable required, e.g.
Cable code N is a 38-core cable. Table 1 provides specifications for each cable type.
Table 2 provides 38-core cable, colour code abbreviations. Table 3 provides 14-core, colour
code abbreviations.

2 The cables used to connect Kelvin Hughes equipment are to be to the following
specification. Failure to use the correct specification cables may result in impaired
equipment performance.
TABLE 1: Cable Specification (Extract from EHD-0057)

CABLE DESCRIPTION KH CODE CORE OUTSIDE


(mm) DIAMETER
(mm)
Min Nom Max
A 2 Core Signal (Small) 1344-718 0.5 6.1 6.9
B 3 Core Signal (Small) 1344-719 0.5 6.4 7.2
C 4 Core Signal (Small) 1344-720 0.5 6.9 7.7
D 6 Core Signal (Small) 1344-721 0.5 7.9 8.7
E 12 x 0.5 mm Cable 1344-722 0.5 10 11
G 25 x 0.5 mm Cable 1344-724 0.5 13.6 14
H 14 Core (2 co-ax) 45-762-0116-001 Mixed 18
I 2 Core Power (Low) 45-762-0173-001 1.5 8
J 75 ohm co-ax 5344-705 0.61 7
K 2 Core Power 5344-787 2.5 12
L 3 Core Power 5344-788 2.5 13
M 7 Core Power (Low) 5344-780 1.4 14
N 38 Core (2 co-ax) 5344-701 Mixed 17 20
P 75 ohm co-az (Low Loss) 5344-719 1.25 8.3
Q 50 ohm co-ax (Ethernet) 77-509 0.32 6.2
R 12 Core (2 co-ax) 45-762-0041-001 Mixed 14.5 16
S Cat 5 Ethernet 45-762-0057-001 0.71 6.2
T Microphone Cable 45-762-0062-001 0.344 3.43
U DNC CanBus (2 twisted pairs) 45-762-0100-001 0.5 8

38-Core Custom Built Cable

3 The 38-core composite cable (KH code number 5344-701) is made for Kelvin Hughes
and comprises the following:

(1) 4 cores of 32/0.2 mm copper wire.


(2) 32 cores of 16/0.2 mm copper wire.
(3) 2 cores of co-axial cable.

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KH2060-4a

TABLE 2: 38-Core Cable Colour Abbreviations

ABBREVIATION COLOUR
R RED
B BLUE
G GREEN
Y YELLOW
W WHITE
Bk BLACK
Bn BROWN
V VIOLET
O ORANGE
P PINK
T TURQUOISE
S SLATE (grey)
R/B RED/BLUE
R/G RED/GREEN
R/Y RED/YELLOW
R/W RED/WHITE
R/Bk RED/BLACK
R/Bn RED/BROWN
B/Y BLUE/YELLOW
B/W BLUE/WHITE
B/Bk BLUE/BLACK
B/O BLUE/ORANGE
G/Y GREEN/YELLOW
G/W GREEN/WHITE
G/Bk GREEN/BLACK
G/O GREEN/ORANGE
G/S GREEN/SLATE
Bn/Bk BROWN/BLACK
Bn/Y BROWN/YELLOW
Bn/W BROWN/WHITE
S/B SLATE/BLUE
S/Bn SLATE/BROWN
V/Bk VIOLET/BLACK
V/Y VIOLET/YELLOW
V/W VIOLET/WHITE
G/B GREEN/BLUE
W WHITE CO-AX
S SLATE CO-AX
N/C NO CONNECTION

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KH2060-4a

12 Core Composite Cable

4 The 12-core composite cable (KH code number 45-762-0041-001) is made for Kelvin
Hughes and comprises the following:

(1) 4 cores of 32/0.2 mm copper wire.


(2) 4 cores of 16/0.2 mm copper wire.
(3) 2 cores of 16/0.2 mm twisted and screened.
(4) 2 cores of co-axial cable.

14 Core Composite Cable

5 The 14-core composite cable (KH code number 45-762-0116-001) is a Low Smoke and
Fume cable, but not Zero Halogen, made for Kelvin Hughes, and comprises the
following:

(1) Core function:

4 cores of 32/0.2 mm (1.0 mm2) copper wire.


1 screened twisted pair 16/0.2 mm (0.5 mm2) copper wire for serial data links.
3 twisted pairs in 1 screen 16/0.2 mm (0.5 mm2) copper wire for serial data
links.
2 cores of co-axial cable 7/0.25 mm (0.35 mm2).

(2) Overall Screen

The cable has an overall screen of close woven copper braid (tinned copper
91% minimum coverage) suitable for a high noise environment.

(3) Outer Sheath

The cable has a black outer sheath to withstand exposure to the outside
environment, of salt air, rain, lubricating or diesel oil splashes, sun, snow, ice
and some possible abrasion. The outer sheath is UV stable.

(4) Conductor rating:

1.0 mm2 0.5 mm2 Coaxial


DC between conductors 100 V 30 V 15 V
DC current 100 mA 50 mA
Impedance 75 W
Losses <3 dB at 25 MHz
up to 60 m

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KH2060-4a

TABLE 3: 14-Core Cable Colour Abbreviations

ABBREVIATION COLOUR
W WHITE
S SLATE (GREY)
BN BROWN
BN/W BROWN/WHITE
V VIOLET
V/W VIOLET/WHITE
O ORANGE
O/B ORANGE/BLUE
Y YELLOW
G GREEN

Colours may vary depending upon cable manufacturer.

Small Multi-Core Cables

6 These cables conform to DEF STAN 61-12 (part 5). Each cable consists of a number of
insulated cores, collectively screened and clad in a PVC outer sheath.

7 Core Details

(1) The core details are as follows:

Conductors consist of 16 strands of 0.2 mm diameter tinned copper wire.


Nominal cross-section area of conductor = 0.5 mm2.
Nominal diameter of conductor = 0.93 mm.
Nominal thickness of insulation = 0.45 mm.
Minimum thickness of insulation = 0.40 mm.
Minimum diameter of core = 1.75 mm.
Maximum diameter of core = 1.90 mm.

(2) Braided Screen

The cores are laid-up, covered with binding tape over which is woven a
braiding of 0.2 mm diameter tinned copper wire.

(3) Outer Sheath

A PVC outer sheath is applied by extrusion over the wire braiding.

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KH2060-4a

(4) Maximum Current Rating

The maximum current ratings are as follows:

2.5 A at 1000 V DC.


2.5 A at 440 V AC at 1600 Hz.

Power Cables

8 These cables are used for services requiring a moderate current carrying capacity, i.e.
main supplies.

2-Core (Power)

Cable Code K: KH Reference No. 5344-787


250/440 V grade: 7 x 0.67 mm (7 x 0.026 in.) cores
cross linked polythene insulation,
braided with 0.2 mm (0.0078 in.) diameter
tinned copper wire, 79% coverage,
low smoke, zero halogen outer sheath.
Outer diameter: 12 mm (0.39 in.).

3-Core (Power)

Cable Code L: KH Reference No. 5344-788


(250/440 V grade): Specification as for 2-core cable.
Outer Diameter: 13 mm (0.44 in.)

2 x 1.5 mm (Power) (low)

Cable Code I: KH Reference No. 45-762-0173-001


(264 V maximum): Multi-strand annealed copper wire
braided with 0.2 mm (0.0078 in.) diameter
tinned copper wire, 79% coverage.
Outer Diameter: 8.0 mm (0.32 in.).

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Page 4a.8 Issue 3 (Nov 08)


KH2060-4b

KH2060-4B

RADAR INTERSWITCH UNIT

CONTENTS
Para Page
1 INTRODUCTION 4b.3
9 INSTALLING THE RIU 4b.4
10 Connections 4b.5
11 Internal Access 4b.12
13 Earthing 4b.12
14 Electrical Connections 4b.12
21 COMMISSIONING 4b.14

ILLUSTRATIONS
Figure Page
1 RIU (MDP-A12): Installation Dimensions and Maintenance Access 4b.4
2 RIU (MDP-A12): Location of Connectors 4b.11
3 RIU (MDP-A12): Wiring Diagram 4b.13

TABLES
Table Page
1 RIU CONNECTIONS 4b.5
2 SW1 SETTINGS 4b.14

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RADAR INTERSWITCH UNIT (MDP-A12)

INTRODUCTION

1 The Radar Interswitch Unit (RIU) - MDP-A12 is designed to provide an interface


between multiple Radar Processor Units / Visual Display Units and multiple Radar
Sensors.

2 The RIU may be used in Radar Systems comprising up to 6 Radar Sensors and up to 6
Radar Processor Units / Visual Display Units. Any combination of X- or S-Band Up- or
Down-mast Radar Sensors may be connected to the RIU.

3 Each Radar Sensor is connected to the RIU via a 14 way composite cable. Each Processor
Unit/Visual Display Unit is also connected to the RIU via a 14 way composite cable.

4 Control of the routing of each radar signal to the Processor Units is via CAN bus.

5 The switching is arranged such that a radar signal may be routed on more than one
processor unit / visual display unit but only one unit can control a particular radar sensor
at any one time.

6 In the event of a power failure to the RIU, each radar signal is routed straight through to
its own processor unit with control of that radar sensor from that processor unit / visual
display unit. i.e. radar sensor 1 to processor unit / visual display unit 1, radar sensor 2 to processor
unit / visual display unit 2 etc.

7 There is an ON/OFF switch on the base of the RIU. This switch is normally left set to ON
after installation.

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KH2060-4b

INSTALLING THE RIU

8 Refer to figure 1 and mount the RIU in its required location ensuring that enough
clearance is left for cable installation and maintenance access.

Figure 1 - RIU (MDP-A12): Installation Dimensions and Maintenance Access

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KH2060-4b

Connections

9 Table 1 below details the external connections to the RIU. All these connections with the
exception of the mains filter are on the RIU PCB (NNR-A5179).The location of the
connectors within the RIU box are shown in figure 2.
TABLE 1 - RIU CONNECTIONS

Connection Pin Signal


Radar Sensor 1 Control PL1-1 CAN Hi
PL1-2 CAN LO
PL1-3 GND
PL1-4 AZ1
PL1-5 nAZ1
PL1-6 AZ2
PL1-7 nAZ2
PL1-8 HL
PL1-9 nHL
PL1-10 GND
PL1-11 PSU Enable
PL1-12 PSU Enable Return
Radar Sensor 1 Video SK1-Inner Radar Video
SK1 Outer Screen
Radar Sensor 1 Sync SK2-Inner Radar Sync
SK2-Outer Screen
Radar Sensor 2 Control PL3-1 CAN Hi
PL3-2 CAN LO
PL3-3 GND
PL3-4 AZ1
PL3-5 nAZ1
PL3-6 AZ2
PL3-7 nAZ2
PL3-8 HL
PL3-9 nHL
PL3-10 GND
PL3-11 PSU Enable
PL3-12 PSU Enable Return
Radar Sensor 2 Video SK5-Inner Radar Video
SK5 Outer Screen
Radar Sensor 2 Sync SK6-Inner Radar Sync
SK6-Outer Screen

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Connection Pin Signal


Radar Sensor 3 Control PL5-1 CAN Hi
PL5-2 CAN LO
PL5-3 GND
PL5-4 AZ1
PL5-5 nAZ1
PL5-6 AZ2
PL5-7 nAZ2
PL5-8 HL
PL5-9 nHL
PL5-10 GND
PL5-11 PSU Enable
PL5-12 PSU Enable Return
Radar Sensor 3 Video SK9-Inner Radar Video
SK9 Outer Screen
Radar Sensor 3 Sync SK10-Inner Radar Sync
SK10-Outer Screen
Radar Sensor 4 Control PL7-1 CAN Hi
PL7-2 CAN LO
PL7-3 GND
PL7-4 AZ1
PL7-5 nAZ1
PL7-6 AZ2
PL7-7 nAZ2
PL7-8 HL
PL7-9 nHL
PL7-10 GND
PL7-11 PSU Enable
PL7-12 PSU Enable Return
Radar Sensor 4 Video SK13-Inner Radar Video
SK13uter Screen
Radar Sensor 4 Sync SK14-Inner Radar Sync
SK14-Outer Screen

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Connection Pin Signal


Radar Sensor 5 Control PL9-1 CAN Hi
PL9-2 CAN LO
PL9-3 GND
PL9-4 AZ1
PL9-5 nAZ1
PL9-6 AZ2
PL9-7 nAZ2
PL9-8 HL
PL9-9 nHL
PL9-10 GND
PL9-11 PSU Enable
PL9-12 PSU Enable Return
Radar Sensor 5 Video SK17-Inner Radar Video
SK17-Outer Screen
Radar Sensor 5 Sync SK18-Inner Radar Sync
SK18-Outer Screen
Radar Sensor 6 Control PL11-1 CAN Hi
PL11-2 CAN LO
PL11-3 GND
PL11-4 AZ1
PL11-5 nAZ1
PL11-6 AZ2
PL11-7 nAZ2
PL11-8 HL
PL11-9 nHL
PL11-10 GND
PL11-11 PSU Enable
PL11-12 PSU Enable Return
Radar Sensor 6 Video SK21-Inner Radar Video
SK21-Outer Screen
Radar Sensor 6 Sync SK22-Inner Radar Sync
SK22-Outer Screen

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Connection Pin Signal


Display 1 Control PL2-1 CAN Hi
PL2-2 CAN LO
PL2-3 GND
PL2-4 AZ1
PL2-5 nAZ1
PL2-6 AZ2
PL2-7 nAZ2
PL2-8 HL
PL2-9 nHL
PL2-10 GND
PL2-11 PSU Enable
PL2-12 PSU Enable Return
Display 1 Video SK3-Inner Radar Video
SK3-Outer Screen
Display 1 Sync SK4-Inner Radar Sync
SK4-Outer Screen
Display 2 Control PL4-1 CAN Hi
PL4-2 CAN LO
PL4-3 GND
PL4-4 AZ1
PL4-5 nAZ1
PL4-6 AZ2
PL4-7 nAZ2
PL4-8 HL
PL4-9 nHL
PL4-10 GND
PL4-11 PSU Enable
PL4-12 PSU Enable Return
Display 2 Video SK7-Inner Radar Video
SK7- Outer Screen
Display 2 Sync SK8-Inner Radar Sync
SK8-Outer Screen

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Connection Pin Signal


Display 3 Control PL6-1 CAN Hi
PL6-2 CAN LO
PL6-3 GND
PL6-4 AZ1
PL6-5 nAZ1
PL6-6 AZ2
PL6-7 nAZ2
PL6-8 HL
PL6-9 nHL
PL6-10 GND
PL6-11 PSU Enable
PL6-12 PSU Enable Return
Display 3 Video SK11-Inner Radar Video
SK11-Outer Screen
Display 3 Sync SK12-Inner Radar Sync
SK12-Outer Screen
Display 4 Control PL8-1 CAN Hi
PL8-2 CAN LO
PL8-3 GND
PL8-4 AZ1
PL8-5 nAZ1
PL8-6 AZ2
PL8-7 nAZ2
PL8-8 HL
PL8-9 nHL
PL8-10 GND
PL8-11 PSU Enable
PL8-12 PSU Enable Return
Display 4 Video SK15-Inner Radar Video
SK15-Outer Screen
Display 4 Sync SK16-Inner Radar Sync
SK16-Outer Screen

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Connection Pin Signal


Display 5 Control PL10-1 CAN Hi
PL10-2 CAN LO
PL10-3 GND
PL10-4 AZ1
PL10-5 nAZ1
PL10-6 AZ2
PL10-7 nAZ2
PL10-8 HL
PL10-9 nHL
PL10-10 GND
PL10-11 PSU Enable
PL10-12 PSU Enable Return
Display 5 Video SK19-Inner Radar Video
SK19-Outer Screen
Display 5 Sync SK20-Inner Radar Sync
SK20-Outer Screen
Display 6 Control PL12-1 CAN Hi
PL12-2 CAN LO
PL12-3 GND
PL12-4 AZ1
PL12-5 nAZ1
PL12-6 AZ2
PL12-7 nAZ2
PL12-8 HL
PL12-9 nHL
PL12-10 GND
PL12-11 PSU Enable
PL12-12 PSU Enable Return
Display 6 Video SK23-Inner Radar Video
SK23-Outer Screen
Display 6 Sync SK24-Inner Radar Sync
SK24-Outer Screen
Ship's Supply Mains Filter-L 220V ac Live
Mains Filter-N 220Vac Neutral
Mains Filter-E 220V ac Earth

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KH2060-4b

1
1
TP22 TP24

SK22 SK24 LK6

PL12
PL11
Tx 6 SK21 SK23 DISPLAY 6
TP21 TP23

1
1
TP18 TP20

SK18 SK20 LK5


Tx 5

PL9
DISPLAY 5

PL10
SK17 SK19

TP17 TP19

1
1
TP14 TP16
LK4
Tx 4 DISPLAY 4

PL7
SK14 SK16

PL8
SK13 SK15

TP13 TP15

1
1

TP10 TP12
LK3
Tx 3 DISPLAY 3

PL6
PL5

SK10 SK12
SK9 SK11

TP9 TP11

1
D21
JTAG

PLY
SW1
PLZ PROGRAMMING
1 1
SKX
1

TP6 TP8

SK6 SK8 LK2


Tx 2
PL3

PL4

SK5 SK7 DISPLAY 2


TP5 TP7
1
1

TP2 TP4
LK1
Tx 1 DISPLAY 1
PL1

PL2

SK2 SK4
SK1 SK3
L SCHAFFNER
FN2010-1-06
N TP1 TP3
LOAD
LINE

E
LED
F1
PL20

Danger
1

High Voltage
ON/OFF
SWITCH

A
SECTION VIEW ON ARROW A

CD-7208 ISSUE 1

Figure 2 - RIU (MDP-A12): Location of Connectors

Issue 3 (Nov 08) Page 4b.11


KH2060-4b

Internal Access

10 Ensure that Mains power to the RIU is isolated at the ship's electrical panel before
accessing the interior of the RIU.

11 Access to the connections inside the RIU is by removing the front panel which is secured
using 12 screws.

Earthing

12 Ensure that the RIU is earthed correctly to the ship's earth using the M6 earth stud
provided.

Electrical Connections

13 The wiring diagram shown in figure 3 should be used in conjunction with the connections
shown in table 1.

14 The cable screens are not to be stripped back more than necessary to enable the cores to
be connected.

15 Connect the 14 core composite cables between the RIU and the Radar Sensors and
between the RIU and the Processor Units as appropriate ensuring that all cables are fed
through the cable clamps at the top or bottom of the RIU.

16 Secure the cables in position using the cable clamps.

17 Connect ships power to the Mains filter ensuring that the mains cable is fed through, and
securely held by, the cable gland supplied.

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Figure 3 - RIU (MDP-A12): Wiring Diagram

Issue 3 (Nov 08) Page 4b.13


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COMMISSIONING

18 The individual elements of the Dual-In-Line Switch, SW1 should be set as required using
Table 2 below as a guide.

TABLE 2 - SW1 SETTINGS

SWITCH FUNCTION IN ON POSITION


SW1-1 All TX On
SW1-2 Diagnostic Mode
SW1-3 Binary LSB
SW1-4 Signal Output 5

SW1-5 Binary MSB


SW1-6 Binary LSB
SW1-7 Signal Output 6

SW1-8 Binary MSB

19 For example if SW1 is set:

SW1-3 ON
SW1-4 OFF
SW1-5 OFF

SW1-6 OFF
SW1-7 ON
SW1-8 OFF

Then output 5 will always output radar signals from the Radar Sensor selected by
Processor/Visual Display Unit 1 and output 6 will always output radar signals from the Radar
Sensor selected by Processor/Visual Display Unit 2.

20 There are no other specific RIU commissioning procedures.

21 D21 Flashes when Power is On and the RIU is functioning normally.

22 The LED on the power module on the RIU PCB is on when power is applied and the
power switch on the side of the RIU is ON.

Page 4b.14 Issue 3 (Nov 08)


KH2060-4c

KH2060-4C

TRANSMITTER INTERFACE UNIT (NNR-A66-ABAB)

CONTENTS
Para Page
1 INTRODUCTION 4c.3
5 INSTALLING THE TIU 4c.3
8 Connections 4c.5
9 Internal Access 4c.8
11 Earthing 4c.8
12 Electrical Connections 4c.8
17 COMMISSIONING 4c.9
17 Power Supply Unit 4c.9
19 CAN Adapter PCB (NNR-A981) 4c.10

ILLUSTRATIONS
Figure Page
1 TIU (NNR-A66-ABAB): Installation Dimensions and Maintenance Access 4c.4
2 TIU (NNR-A66-ABAB): Location of Connectors 4c.7
3 Power Supply Unit: Switch Positions 4c.9
4 CAN Adapter PCB (NNR-A981): Link and Switch Positions 4c.10
5 Mk5 with TIU: System Heater Circuit 4c.12
6 Mk5 with TIU: System Heater Circuit 4c.12

TABLES
Table Page
1 TIU CONNECTIONS 4c.5

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TRANSMITTER INTERFACE UNIT (NNR-A66-ABAB)

INTRODUCTION

1 The Transmitter Interface Unit (TIU) (NNR-A66-ABAB) is designed to provide an


interface between a Mk4 or Mk5 radar sensor Transceiver and the MantaDigital
Processor Unit. The TIU is designed to convert the CAN bus interface from the Processor Unit to
parallel data for the transceiver. It also converts the unbalanced azimuth and heading line pulses
from the transceiver to balanced phase and quadrature azimuth pulses and balanced heading line
pulses for application to the Processor Unit.

2 The TIU provides all the DC supplies required by the transceiver.

NOTE: The DC power supplies to the Mk4 or Mk5 Transceiver are provided via the TIU.
Therefore the TIU should be located as close to the Mk4 or Mk5 Transceiver as possible.
The maximum recommended distance between the TIU and the Mk4 or Mk5 Transceiver
is 35 metres.

3 The radar sensor is connected to the TIU via a 38 way composite cable. The Processor
Unit is connected to the TIU via 14 core composite cable.

4 There is an ON/OFF switch on the top of the TIU. This switch is normally left set to ON
after installation.

INSTALLING THE TIU

5 The TIU is designed to be bulkhead/wall mounted. Brackets are provided at either end of
the unit, for this purpose. The dimensions of the TIU are shown in Figure 1. Adequate
clearance at the front of the equipment must be maintained for access and servicing. The
Transmitter Interface Unit weighs 7 kg (approximately).

6 Prior to Installing the TIU (NNR-A66-ABAB):

(1) Ensure that adequate clearance is available for maintenance.


(2) Check that the Input/Output cables can be easily installed and have adequate
clearance.
7 Refer to Figure 1 and mount the TIU in its required location (ensuring sufficient
clearance for ventilation, cable access and servicing) as follows:

(1) Mark out the position of the TIU and drill holes in the required positions for
mounting.
(2) Secure the TIU in position using suitable bolts.

Issue 3 (Nov 08) Page 4c.3


KH2060-4c

305
77.5 150

16
12mm DIA (4 OFF)

40
532
500

450
DANGER
High
voltage

VIEW SHOWING COVER DETAILS

CABLE CLAMPING BRACKET


NNR-1604 (IN 6 POSITIONS)

LOWER CABLE CLAMP


NNR-1602 (IN 6 POSITIONS)
210

CABLE CLAMPING BRACKET


NNR-1605

LOWER CABLE CLAMP


NNR-1603

NOTE: ALL DIMENSIONS ARE IN MILLIMETRES UNLESS OTHERWISE STATED

CD-4572

Figure 1 - TIU (NNR-A66-ABAB): Installation Dimensions and Maintenance Access

Page 4c.4 Issue 3 (Nov 08)


KH2060-4c

Connections

8 Table 1 below details the external connections to the TIU. All these connections are on
the CAN Adapter PCB (NNR-A981), Terminals PCB (NNR-A1004) and the 90/180Az
to 4096 Quadrature Converter PCB (CTX-A523) and the mains filter. The location of the
connectors within the TIU box are shown in figure 2.
TABLE 1 - TIU CONNECTIONS

Connection Pin Signal


Control to Processor Unit from CAN PLA-1 CAN Hi
Adapter PCB (NNR-A981)
PLA-2 CAN Lo
PLA-3 GND
Az/HL to Processor Unit from 90/180 PL2 -1 +12 V
to 4096 Quadrature Converter PCB
PL2-2 AZ1
(CTX-A523)
PL2-3 nAZ1
PL2-4 AZ2
PL2-5 nAZ2
PL2-6 HL
PL2-7 nHL
PL2-8 GND
Video to Processor Unit from CAN SKE-Inner Radar Video
Adapter PCB (NNR-A981)
SKE Outer Screen
Sync to Processor Unit from CAN SKG-Inner Radar Sync
Adapter PCB (NNR-A981)
SKG-Outer Screen
Control to Radar Sensor from CAN PLB-1 Run
Adapter PCB (NNR-A981)
PLB-2 Mute
PLB-3 Medium Pulse
PLB-4 Long Pulse
PLB-5 Tune
PLB-6 Tune Indicator
PLB-7 Tx Ready
PLB-8 Azimuth
PLB-10 Rx Monitor
PLB-11 Heading Line
PLB-14 0V
Radar Sensor Video from CAN SKF-Inner Radar Video
Adapter PCB (NNR-A981)
SKF Outer Screen
Radar Sensor Sync from CAN SKH-Inner Radar Sync
Adapter PCB (NNR-A981)
SKH-Outer Screen
Power On/Off to Radar Sensor from PLC-1 +27 V
CAN Adapter PCB (NNR-A981)
PLC-2 0V

Issue 3 (Nov 08) Page 4c.5


KH2060-4c

Connection Pin Signal


Transceiver Power to Radar Sensor PLB-2 +15 V
from Terminals PCB (NNR-A1004)
PLB-3 Heaters +ve
(Mk5 only)
PLB-4 Heaters -ve
PLB-5
PLB-6 Modulator +27 V

PLB-7
PLB-8
PLB-9 Modulator 0 V

PLB-10
Antenna Power to Radar Sensor from PLC-1
Terminals PCB (NNR-A1004)
PLC-2
(Mk5 only)
PLC-3
PLC-4 Antenna +ve
PLC-5
PLC-6
PLC-7
PLC-8 Not used
PLC-9
PLC-10
PLC-11 Antenna -ve
PLC-12
PLC-13
PLC-14
Ship's Supply Mains Filter-L 220V ac Live
Mains Filter-N 220Vac Neutral
Mains Filter-E 220V ac Earth

Page 4c.6 Issue 3 (Nov 08)


KH2060-4c

LABEL
NNR-1621 TRANSMITTER INTERFACE UNIT
COMPASS SAFE DISTANCES SER.N o
GRADE I CODE.N o NNR-A66
GRADE II EQUIPMENT CLASS B
DISSIPATION MASS Kg
MANUFACTURED BY KELVIN HUGHES LTD HAINAULT ENGLAND
A DIVISION OF SMITHS INDUSTRIES AEROSPACE

MOD RECORD 1 2 3 4 5 6 7 8 9 10 11

ON/OFF POWER SWITCH


45-600-0033-001

TOP VIEW

PL2 1

CABLEFORM SW2

NNR-A5020 POWER SUPPLY UNIT SW1


45-677-124

1
PL3

PLA PLE PLB PLF PLC PLD CABLEFORM NNR-A5191 PL1

TERMINATE AS FOLLOWS: PL4


1
1

SKA to NNR-A1004 PLA


SK1 to NNR-A523 PL1

90/180 to 4096 QUADRATURE


CONVERTER PCB NNR-A523

CABLEFORM NNR-A5021
TERMINATE AS FOLLOWS:
SKB TO 45-677-124 PLB SKE SKF SKG SKH PLJ SKD
PLC PLB
SKC TO NNR-A981 PLC

PLC
TIU TERMINALS PCB
NNR-A1004 A B
CAN ADAPTER PCB

PLB
NNR-A981

PLA
MAINS FILTER
N

PLA
CABLEFORM NNR-A5022
45-680-003
LOAD

TERMINATE AS FOLLOWS:
LINE

SKA TO NNR-A1004 PLA


L

SKC TO 45-677-124 PLC


SKD TO 45-677-124 PLD

VIEW IN DIRECTION OF ARROW A FRONT VIEW WITH COVER REMOVED FOR CLARITY VIEW IN DIRECTION OF ARROW B

UNDERSIDE VIEW

DANGER
High
voltage

CD-7408 ISSUE 1
VIEW SHOWING COVER DETAILS

Figure 2 - TIU (NNR-A66-ABAB): Location of Connectors

Issue 3 (Nov 08) Page 4c.7


KH2060-4c

Internal Access

9 Ensure that Mains power to the TIU is isolated at the ship's electrical panel before
accessing the interior of the TIU.

10 Access to the connections inside the TIU is by removing the front panel which is secured
using 12 screws.

Earthing

11 Ensure that the TIU is earthed correctly to the ship's earth using the M6 earth stud
provided.

Electrical Connections

12 The wiring diagrams in Section 4e (Mk4) or Section 4f (Mk5)as appropriate should be


used in conjunction with the connections shown in table 1.

13 The cable screens are not to be stripped back more than necessary to enable the cores to
be connected.

14 Connect the 38 core cable between the TIU and the Radar Sensor and the 14 core cable
between the TIU and the Processor Unit as appropriate ensuring that all cables are fed
through the cable clamps at the top or bottom of the RIU.

15 Secure the cables in position using the cable clamps.

16 Connect ships power to the Mains filter ensuring that the mains cable is fed through, and
securely held by, the cable gland supplied.

Page 4c.8 Issue 3 (Nov 08)


KH2060-4c

COMMISSIONING

Power Supply Unit

17 On the Power Supply set the Mains Input Selector to 115 V or 230 V as appropriate.

18 There are two switches on the Power Supply Unit, which are used to set the required
antenna rotation supply (see Figure 3), this supply is not used with the Mk4, only with the
Mk5. Set the switches as follows:

SW1 Heater Volts SW2 Motor Volts


CAE-A30-20 ON (9.9 V) ON (26V) Low Speed

CAE-A30-21 ON (9.9 V) OFF (36V) High Speed

1 2
ON PLD

PLC

PLE

PLA

CD-4902

Figure 3 - Power Supply Unit: Switch Positions

Issue 3 (Nov 08) Page 4c.9


KH2060-4c

CAN Adapter PCB (NNR-A981)

19 There are two links on the CAN Adapter PCB. The links are normally configured as
follows:

LINK DESCRIPTION SETTING


LK1 CAN Bus Terminator Normally Fitted

LK2 Crystal Connection MUST Always Be Fitted

20 The link and switch positions for the CAN Adapter PCB are as shown in Figure 5 below.

1 PLC
1
PLA SL8-CL-V SL3-CL-V

SKE
LK1

L1366

SKF

L1366

SKG

L1366

SKH

L1366
LK2

SW1 SKD
87123-0601
219-4LPST

1
PLB SL14-CL-V

VIEW ON COMPONENT SIDE

CD-4720

Figure 4 - CAN Adapter PCB (NNR-A981): Link and Switch Positions

NOTE: Switch SW1 is set to OFF.

Page 4c.10 Issue 3 (Nov 08)


KH2060-4c

21 The following LED indicators are provided on the CAN Adapter PCB:

LED LEGEND INDICATION


D4 MUTE MUTE Active

D5 RUN RUN Active

D13 RUNNING Processor Running (Flashes On/Off)

D14 LED 1 Receiving Heartbeat

D15 LED 2 Unused

D11 +15V +15V supply is present

D12 -15V -15V supply is present

D16 +24V +24V supply is present

D38 -24V +5V supply is present

22 For the Mk5 transceiver only the heater current must be measured and links adjusted as
required. To do this carry out the following (refer to Figure 6):

(1) Set the TIU power supply switches

SW1 SW2

CAE-A30-20 ON (9.9V) ON (26V) Low speed

CAE-A30-21 ON (9.9V) OFF (36V) High speed

(2) To measure the heater current connect an ammeter in series with wire from the
TIU Terminals PCB (NNR-A1004) pin 3.
(3) Switch the system ON. KEEP AT STANDBY ONLY. DO NOT SWITCH TO
RUN.
(4) The Heater Current is to be between 0.56A and 0.6A.
(5) If it is low, Switch system OFF, and short out R1 on TIU Terminals PCB
(NNR-A1004) (either solder a wire link across R1 or set LK1 to position A if
there is one).
(6) Switch the system ON.
(7) If the current is still low, switch the system OFF and at the Mk5 transceiver make
link LK1 on the Transmitter Modulator PCB (CTX-A332).

Issue 3 (Nov 08) Page 4c.11


KH2060-4c

(8) Switch the system ON. Once the heater current is correct, switch the system OFF.

TRANSMITTER INTERFACE UNIT Mk 5 TRANSCEIVER


NNR-A66 CAE-A30-7, -8, -20, -21

POWER TERMINALS PCB TERMINALS PCB MODULATOR PCB


SUPPLY UNIT NNR-A1004 CTX-A368 CTX-A332
45-677-124
(NORMALLY OPEN)
LK1
A B LK1

2
PLB-3 +ve WIRE V DROP (0.5mm ) 22.6mV/METRE @ 0.58A +V PLG-1
+9.9V 0.4V 1R0 A 1R0
PLB-4 -ve WIRE V DROP, VERY LOW 0V PLG-2
0V
DUE TO MULTI-PATH CONNECTIONS
FILTER INDUCTOR

PULSE TRANSFORMER (1R5)

5.7V to 6.9V

Gn
Y MAGNETRON

5.7V to 6.9V

PULSE TRANSFORMER (1R5)

HEATER SENSE (0R33)

CD-6943 ISSUE 1

Figure 6 - Mk5 with TIU: System Heater Circuit

TIU CAN ADAPTER PCB


NNR-A66-ABAB NNR-A981
VIDEO VIDEO
SKE SKF

SYNC SYNC
SKG SKH
PLA PLB
AZIMUTH CONVERTER
CTX-A523 1 CAN HI RUN 1
PL2
CABLE 2 CAN LO MUTE 2
1 +12V NNR-A5191 3 0V MP 3
PL1
2 AZ1 4 HL LP 4
3 nAZ1 HL 1 5 Az TUNE CONTROLS 5
4 AZ2 0V 2 6 TUNE INDICATORS 6
5 nAZ2 Az 3 7 +24V Tx READY 7
6 HL 0V 4 8 0V AZIMUTH 8
7 nHL +24V 5 N/C 9
8 0V GND 6 PLC Rx MON 10
HEADING LINE 11
1 +24V SP 12
2 0V VLP 13
3 0V GROUND 14

CABLE
NNR-A5194
PLB
TERMINALS PCB
1 +15V NNR-A1004
2 -15V
3 HEATERS +ve
4 HEATERS -ve
PSU 5 +27V
45-677-124 PLC 6 +27V
7 +27V
PLB PLC
-15V 1 8 0V
1 PSU ON HEATERS -ve 2 9 0V 1
2 PSU ON RTN HEATERS +ve 3 10 0V 2
3 LOCAL CONTROL A 0V 4 3
4 LOCAL CONTROL B +15V 5 PLA Ae Motor +ve 4
0V 6 5
+27V 1 +15V
7 6
FILTER PLA +27V 2 -15V
SW1 8 7
3 HEATERS +ve
L 1 L 8
PLD 4 HEATERS -ve
N 2 N 9
5 +27V
E CABLE 3 E 10
NNR-A5020 -15V 1 6 0V
4 N/C Ae Motor -ve Ae Motor -ve 11
2 7 0V
5 N/C Ae Motor -ve 12
3 8 0V
6 N/C Ae Motor +ve 13
4 9 Ae Motor +ve
7 E Ae Motor +ve 14
5 10 Ae Motor +ve
8 N/C
0V 6 11 Ae Motor -ve
+15V 7 12 Ae Motor -ve
+27V 8
0V 9 CABLE
NNR-A5022

TIU NNR-A66 ABAB


Internal Wiring Diagram

KELVIN HUGHES G.S. 1 17.06.08 -


EHD-0351 1 1

Figure 5 - Transmitter Interface Unit (NNR-A66-ABAB): Internal Wiring

Page 4c.12 Issue 3 (Nov 08)


KH2060-4d

KH2060-4D

ERGOPOD (NNR-A18)

CONTENTS
Para Page
1 INTRODUCTION 4d.3
4 INSTALLATION 4d.4
4 Installation of Ergopod Unit 4d.4

ILLUSTRATIONS
Figure Page
1 Typical Ergopod 4d.3
2 Ergopod Mounting Brackets: Dimensions 4d.4

Issue 3 (Nov 08) Page 4d.1


KH2060-4d

THIS PAGE INTENTIONALLY BLANK

Page 4d.2 Issue 3 (Nov 08)


KH2060-4d

ERGOPOD (NNR-A18)

INTRODUCTION

1 This Chapter provides information on the Ergopod. Two types of Ergopod are available,
these are:

(1) ERGOPOD - Right-hand (NNR-A18).


(2) ERGOPOD - Left-hand (NNR-A18-2).
2 Figure 1 below shows a right-hand Ergopod.

Figure 1 - Typical Ergopod

3 If more than one radar display is to be controlled by the Ergopod, an Ergopod Controller
is also required. Four types of controller kits are available.

4 Ergopods are either connected directly into the widescreen display, or are used as part of
a DNC system.

Issue 3 (Nov 08) Page 4d.3


KH2060-4d

INSTALLATION

Installation of Ergopod Unit

5 The Ergopod is designed to be fitted to the end of a chair arm, using a mounting bracket.
The dimensions and fixing holes for both left-hand and right-hand mounting brackets are
shown in Figure 2.
345
190 110
40

2 HOLES DIA 6

24
50
27.5

15.5
2 SLOTS AS FIG 1 SLOT AS FIG 2
19

29.5

13.5

15
20
CHAMFER 5x5
SLOT AS FIG 3 6

16 23 10
8 11.5 5

FULL RAD FULL RAD FULL RAD


4
8
3
6

3
6
BOTH ENDS BOTH ENDS BOTH ENDS
FIG 1 FIG 2 FIG 3

LEFT-HAND MOUNTING BRACKET

345
110 190
40

2 HOLES DIA 6
24

50
27.5
15.5

SLOT AS FIG 2 2 SLOTS AS FIG 1


19

29.5
13.5
15

20

CHAMFER 5x5
6 SLOT AS FIG 3

16 23 10
8 11.5 5

FULL RAD FULL RAD FULL RAD


4
8
3
6

3
6

BOTH ENDS BOTH ENDS BOTH ENDS


FIG 1 FIG 2 FIG 3

RIGHT-HAND MOUNTING BRACKET

ALL DIMENSIONS IN MILLIMETRES UNLESS OTHERWISE STATED

CD-4662

Figure 2 - Ergopod Mounting Brackets: Dimensions

6 Ensure that all connections are made correctly.

Page 4d.4 Issue 3 (Nov 08)


KH2060-4e

KH2060-4E

MK4 X-BAND UPMAST RADAR SENSOR

CONTENTS
Para Page
1 INTRODUCTION 4e.3

ILLUSTRATIONS
Figure Page
1 Mk4 X-Band Upmast System: Block Diagram 4e.4
2 Mk4 X-Band Upmast System: Block Diagram with Long Cable Runs 4e.5
3 Mk4 X-Band Upmast System: Radar Sensor Detailed Block Diagram 4e.6
4 Mk4 X-Band Upmast System: Interconnections 4e.7
5 Mk4 X-Band Upmast System: Interconnections with Long Cable Runs 4e.8

Issue 3 (Nov 08) Page 4e.1


KH2060-4e

THIS PAGE INTENTIONALLY BLANK

Page 4e.2 Issue 3 (Nov 08)


KH2060-4e

MK4 X-BAND UPMAST RADAR SENSOR

INTRODUCTION

1 The Mk4 X-Band Upmast Radar Sensor consists of the following major units:

(1) Upmast Transceiver/Turning Mechanism (CAE-A12-20).


(2) Low Profile Antenna (LPA-A13, LPA-19 or LPA-A25), mounted on the turning
mechanism.
(3) Transmitter Interface Unit (NNR-A66-ABAB), documented in Section 4c.
2 Full installation information for these units is provided in Kelvin Hughes Ship's Manual
KH1254. The system configuration is shown in the following drawings:

(1) Figure 1 provides a block diagram of the complete system.


(2) Figure 2 provides a block diagram of the complete system with long cable runs.
(3) Figure 3 provides a detailed block diagram of the radar sensor.
(4) Figure 4 provides point to point interconnection data for the radar sensor.
(5) Figure 5 provides point to point interconnection data for the radar sensor with
long cable runs.

Issue 3 (Nov 08) Page 4e.3


KH2060-4e

DEPT TITLE

SCALE

NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0051 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.

Figure 1 - Mk4 X-Band Upmast System: Block Diagram

Page 4e.4 Issue 3 (Nov 08)


KH2060-4e

Figure 2 - Mk4 X-Band Upmast System: Block Diagram with Long Cable Runs

Issue 3 (Nov 08) Page 4e.5


KH2060-4e

Figure 3 - Mk4 X-Band Upmast System: Radar Sensor Detailed Block Diagram

Page 4e.6 Issue 3 (Nov 08)


TIU Mk IV UPMAST TRANSMITTER
NNR-A66-ABAB CAE-A12-20
CAN ADAPTER PCB
NNR-A981

Issue 3 (Nov 08)


COAXES
VIDEO VIDEO WHITE COAX WHITE COAX
W SKE SKF
VIDEO
SYNC SYNC GREY COAX GREY COAX
SYNC
S SKG SKH

PLA PLB TB1-B


W S
1 CAN HI RUN 1 1
S R/G
2 CAN LO MUTE 2 2
B/Y G/W 3
SCR MP 3 HEADING LINE
4 B/W G/O 4
LP AZIMUTH
SCREEN NOT R/Y R/B 5
TERMINATED TUNE 5 0V
6 R/W B/W 6
TUNE IND LP AZ/HL PCB
T B/Y 7
TX READY 7 MP CAE-A106-2
8 G/O
14-CORE AZ 38-CORE
TO PROCESSOR 9 PLA
or INTERSWITCH N/C TB1-C
CUSTOM B/Bk CUSTOM
RX MON 10 T R
CABLE H G/W CABLE N 1 Tx READY MON (SIG) 7
HL 11 S B MONITOR ARM
2 RUN MON (0V) 8
N/C 12 R/G
3 MUTE
N/C 13 R/Y
R/B 4 TUNE CONTROL
GND 14
5
B/Bk
6 Rx MON

AZIMUTH TERMINALS PCB IN LINE


R/W
SCREEN NOT CONVERTER NNR-A1004 TERMINAL BLOCK
TERMINATED CTX-A523 TB2
PL2 PLB B/O
SCR +27V (ON / OFF)
B/O
1 +27V 6
Bn G/Y
2 AZ1 0V 9 PSU
Bn/W 2PLB
3 nAZ1 SCR
V
4 AZ2
V/W 1
5 nAZ2 G/Y
O 2 0V
6 HL
B/O SCR
7 nHL
8 FILTER
50/60Hz, 2-CORE POWER R L
110V/220V/1 PHASE B N
CABLE I
MAINS PSU E
SCR
45-690-0041-001
PLB
Y 1 PSU ON
G 2 PSU ON RTN
3
4
SCR

Figure 4 - Mk4 X-Band Upmast System: Interconnections


FILTER
50/60Hz, 2-CORE POWER R
L
110V/220V/1 PHASE B
CABLE I N
E
SCR
Mk 4 X-Band
Upmast
Connections
S.R. 2 07.07.08
KELVIN HUGHES S.R. 1 18.06.08 -
EHD-0131 1 1

Page 4e.7
KH2060-4e
KH2060-4e

Figure 5 - Mk4 X-Band Upmast System: Interconnections with Long Cable Runs

Page 4e.8 Issue 3 (Nov 08)


KH2060-4f

KH2060-4F

MK5 X-BAND UPMAST RADAR SENSOR

CONTENTS
Para Page
1 1INTRODUCTION 4f.3

ILLUSTRATIONS
Figure Page
1 Mk5 X-Band Upmast System: Block Diagram 4f.4
2 Mk5 X-Band Upmast System: Block Diagram with Long Cable Runs 4f.5
3 Mk5 X-Band Upmast System: Radar Sensor Detailed Block Diagram 4f.6
4 Mk5 X-Band Upmast System: Interconnections 4f.7
5 Mk5 X-Band Upmast System: Interconnections with Long Cable Runs 4f.8

Issue 3 (Nov 08) Page 4f.1


KH2060-4f

THIS PAGE INTENTIONALLY BLANK

Page 4f.2 Issue 3 (Nov 08)


KH2060-4f

MK5 X-BAND UPMAST RADAR SENSOR

INTRODUCTION

1 The Mk5 X-Band Upmast Radar Sensor consists of the following major units:

(1) Upmast Transceiver/Turning Mechanism (CAE-A30-20 (normal speed craft) or


CAE-A30-21 (high speed craft)).
(2) Low Profile Antenna (LPA-A13, LPA-19 or LPA-A25), mounted on the turning
mechanism.
(3) Transmitter Interface Unit (NNR-A66-ABAB), documented in Section 4c.
2 Full installation information for these units is provided in Kelvin Hughes Ship's Manual
KH1207. The system configuration is shown in the following drawings:

(1) Figure 1 provides a block diagram of the complete system.


(2) Figure 2 provides a block diagram of the complete system with long cable runs.
(3) Figure 3 provides a detailed block diagram of the radar sensor.
(4) Figure 4 provides point to point interconnection data for the radar sensor.
(5) Figure 5 provides point to point interconnection data for the radar sensor with
long cable runs.

Issue 3 (Nov 08) Page 4f.3


KH2060-4f

DEPT TITLE

SCALE

NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0052 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.

Figure 1 - Mk5 X-Band Upmast System: Block Diagram

Page 4f.4 Issue 3 (Nov 08)


KH2060-4f

Figure 2 - Mk5 X-Band Upmast System: Block Diagram with Long Cable Runs

Issue 3 (Nov 08) Page 4f.5


KH2060-4f

Figure 3 - Mk5 X-Band Upmast System: Radar Sensor Detailed Block Diagram

Page 4f.6 Issue 3 (Nov 08)


TIU Mk V
NNR-A66-ABAB CAE-A30-20
& CAE-A30-21
CAN ADAPTER PCB
NNR-A981 PLF
COAXES 4
VIDEO VIDEO WHITE COAX WHITE COAX VIDEO
3
W SKE SKF

SYNC SYNC GREY COAX GREY COAX

Issue 3 (Nov 08)


SKG
2
S SKH SYNC
1
PLA PLB
W S PLG
1 CAN HI RUN 1
S R/G W
2 CAN LO MUTE 2 1 HEATERS +ve
B/Y Bk
SCR MP 3 2 HEATERS -ve
B/W R/G
LP 4 3 MUTE
SCREEN NOT R/Y Bn/Bk
TERMINATED
TUNE 5 4 -15V
R/W R/B
TUNE IND 6 5 0V
T S RUN
TX READY 7 6
G/O T
AZ 8 7 TX READY
9 R/Y
N/C 8 TUNE
B/Bk R/W
RX MON 10 9 TUNE IND
11 G/W B/Y
14-CORE HL 10 MP
TO PROCESSOR 12 B/W
N/C 11 LP
or INTERSWITCH CUSTOM G/W
N/C 13 12 HEADING LINE
CABLE H R/B
GND 14 38-CORE
PLK
CUSTOM R
CABLE N 1 +27V
B 2 0V
AZIMUTH TERMINALS PCB O 3 +27V
CONVERTER NNR-A1004 R/Bn 4 +27V
SCREEN NOT CTX-A523
TERMINATED PLB P 5 0V
R/Bk V/Bk 6 0V
PL2 +15V 1
SCR Bn/Bk R/Bk 7 +15V
-15V 2
1 W G/O 9 AZIMUTH
Bn HEATERS +ve 3
2 AZ1 Bk 12 TX MON R
Bn/W HEATERS -ve 4
3 nAZ1 R 13 TX MON RTN B MONITOR ARM
V 5
4 AZ2 O B/Bk 14 RX MON
V/W MODULATOR +27V 6
5 nAZ2 R/Bn
O 7
6 HL B
B/O 8 TB2
7 nHL P
MODULATOR 0V 9 G
8 V/Bk 1
10 W/V
Bn
2
PLC S/Bn
SCANNER +VE
G Y/Bn
1 3
MAINS PSU W/V W/Bn
45-690-0041-001 2
Bn S/B
3 4
SCANNER +ve S/Bn S/G
PLB 4
Y/Bn Y
Y 5 5
1 PSU ON W/Bn B/O
G 6
2 PSU ON RTN S/B V
7 6
3 S/G G/Y
8 SCANNER -VE
4 Y G/B
SCR 9 7
B/O
10
SCANNER -ve V G/Bk
11 8
FILTER G/Y
12 SCR
50/60Hz, 2-CORE POWER R G/B
L 13
110V/220V/1 PHASE B G/Bk
CABLE I N 14
E SCR

Figure 4 - Mk5 X-Band Upmast System: Interconnections


SCR

Mk 5 X-Band
Upmast
Connections
KELVIN HUGHES S.R. 1 04.07.08 -
EHD-0132 1 1

Page 4f.7
KH2060-4f
TIU
SCREEN NOT NNR-A66-ABAB
TERMINATED

Page 4f.8
PL2
SCR
1
KH2060-4f

Bn
2 AZ1
Bn/W
3 nAZ1 AZIMUTH
V
4 AZ2 CONVERTER Mk V
V/W CTX-A523
5 nAZ2 CAE-A30-20
O
6 HL
B/O or CAE-A30-21
14-CORE 7 nHL
TO PROCESSOR
8 PLF
or INTERSWITCH CUSTOM
CABLE H 4
WHITE COAX VIDEO
COAXES 3
NOT CONNECTED
PLB
Y 1 PSU ON GREY COAX
G MAINS PSU 2
2 PSU ON RTN SYNC
45-690-0041-001 1
3
SCR 4 PLG
W
1 HEATERS +ve
Bk
2 HEATERS -ve
R/G
CAN ADAPTER PCB PLB 3 MUTE
NNR-A981 Bn/Bk -15V
S 4
RUN 1 R/B
R/G 5 0V
MUTE 2 S RUN
B/Y 6
MP 3 T
B/W 7 TX READY
LP 4 R/Y
R/Y 8 TUNE
PLA TUNE 5 R/W
R/W 9 TUNE IND
W TUNE IND 6 B/Y
1 CAN HI T 10 MP
S TX READY 7 B/W
2 CAN LO G/O 11 LP
AZ 8 G/W 12 HEADING LINE
SCR
N/C 9
B/Bk
SCREEN NOT RX MON 10 PLK
TERMINATED G/W
HL 11
R 1 +27V
N/C 12
B 2 0V
LINE AMPLIFIER N/C 13 O
LINE RECEIVER LONG LENGTH R/B 3 +27V
OF LOW LOSS GND 14 R/Bn
RAN-A27-2 RAN-A26 4 +27V
COAX COAX COAX P 5 0V
38-CORE
CABLES (J) CABLE P CABLES (J) V/Bk 6 0V
VIDEO VIDEO VIDEO VIDEO VIDEO VIDEO WHITE COAX CUSTOM
SKE SKF R/Bk 7 +15V
OUT IN OUT IN CABLE N
TO PROCESSOR G/O 9 AZIMUTH
or INTERSWITCH SYNC GREY COAX 12 TX MON R
SYNC SYNC SYNC SYNC SYNC TX MON RTN MONITOR ARM
SKG 13 B
OUT IN OUT IN SKH
B/Bk 14 RX MON

TB1 TERMINALS PCB TB2


2-CORE SIGNAL
R CABLE A R NNR-A1004 G
+27V 1 1
B B PLB W/V
0V 2 Bn
R/Bk 2
SCR SCR +15V 1
Bn/Bk S/Bn
TB1 NOTE: MOUNT NEAR TIU -15V 2 SCANNER +VE
W Y/Bn
R R HEATERS +ve 3 3
+12V/+15V 1 Bk W/Bn
G 3-CORE SIGNAL CABLE B B HEATERS -ve 4
0V 2 R S/B
B G 5 4
-12V/-15V 3 O S/G
MODULATOR +27V 6
SCR SCR R/Bn Y
7 5
B B/O
NOTE: MOUNT NEAR DISPLAY 8
OR INTERSWITCH UNIT P V
FILTER MODULATOR 0V 9 6
10 V/Bk G/Y
SCANNER -VE
50/60Hz, 2-CORE POWER R G/B
L 7
110V/220V/1 PHASE B
CABLE I N PLC
E G/Bk 8
SCR G
1
W/V SCR
2
Bn
3
SCANNER +ve S/Bn
4
Y/Bn
5
W/Bn
6
S/B
7
S/G
8
Y
9
B/O
10
SCANNER -ve V
11
G/Y
12
G/B
13
G/Bk
14
SCR

NOTE: MOUNT NEAR TRANSCEIVER

Mk 5 X-Band Upmast
Connections
Standard & High Speed

Figure 5 - Mk5 X-Band Upmast System: Interconnections with Long Cable Runs
(Long Cables)
KELVIN HUGHES G.S. 1 22.09.08 -
EHD-0217 1 1

Issue 3 (Nov 08)


KH2060-4g

KH2060-4G

MK7 X-BAND DOWNMAST RADAR SENSOR

CONTENTS
Para Page
1 INTRODUCTION 4g.3

ILLUSTRATIONS
Figure Page
1 Mk7 X-Band Downmast System: Block Diagram 4g.4
2 Mk7 X-Band Downmast System: Block Diagram with Long Cable Runs 4g.5
3 Mk7 X-Band Downmast System: Radar Sensor Detailed Block Diagram 4g.6
4 Mk7 X-Band Downmast System: Interconnections for Normal Speed Systems 4g.7
5 Mk7 X-Band Downmast System: Interconnections for High Speed Systems 4g.8
6 Mk7 X-Band Downmast System: Interconnections with Long Cable Runs 4g.9

Issue 3 (Nov 08) Page 4g.1


KH2060-4g

THIS PAGE INTENTIONALLY BLANK

Page 4g.2 Issue 3 (Nov 08)


KH2060-4g

MK7 X-BAND DOWNMAST RADAR SENSOR

INTRODUCTION

1 The Mk7 X-Band Downmast Radar Sensor consists of the following major units:

(1) Downmast Transceiver (CTX-A8-ACAC).


(2) Turning Mechanism (CAE-A30-22 (normal speed craft) or CAE-A30-23 (high
speed craft)).
(3) Low Profile Antenna (LPA-A13, LPA-19 or LPA-A25), mounted on the turning
mechanism.
2 Full installation information for these units is provided in Kelvin Hughes Ship's Manual
KH1256. The system configuration is shown in the following drawings:

(1) Figure 1 provides a block diagram of the complete system.


(2) Figure 2 provides a block diagram of the complete system with long cable runs.
(3) Figure 3 provides a detailed block diagram of the radar sensor.
(4) Figure 4 provides point to point interconnections for the radar sensor when used
with normal speed systems.
(5) Figure 5 provides point to point interconnection data for the radar sensor when
used with high speed systems.
(6) Figure 6 provides point to point interconnection data for the radar sensor with
long cable runs.

Issue 3 (Nov 08) Page 4g.3


KH2060-4g

DEPT TITLE

SCALE

NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0053 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.

Figure 1 - Mk7 X-Band Downmast System: Block Diagram

Page 4g.4 Issue 3 (Nov 08)


KH2060-4g

Figure 2 - Mk7 X-Band Downmast System: Block Diagram with Long Cable Runs

Issue 3 (Nov 08) Page 4g.5


KH2060-4g

Figure 3 - Mk7 X-Band Downmast System: Radar Sensor Detailed Block Diagram

Page 4g.6 Issue 3 (Nov 08)


Mk VII TRANSMITTER TURNING MECHANISM

Issue 3 (Nov 08)


CTX-A8-ACAC CAE-A30-22
COAXES CONTROL PCB
VIDEO 1 3SKM 9SKA
W R G 2 AZ
Tx MON (SIG) 1
B Y 3 HL
Tx MON (0V) 2
SYNC 1 G W 4 0V
AZ 3
S Y R 5 Tx MON (SIG)
HL 4
W B 6 Tx MON (0V)
SCREEN NOT 0V 5
TERMINATED CTX-A523 Bk 7 Tx MON 0V R
+27V 6 Tx MONITOR
8 Tx MON SIG B
TB1 ARM
SCR
1 GND CONTROL PCB
Bn 3SKK 12 CORE 1TB1
2 AZ1
Bn/W Bn CABLE E O
3 nAZ1 MOTOR START (+27V) 1 1 MOTOR +26V
V V P
4 AZ2 MOTOR START RTN 2
V/W T or Lt/G
5 nAZ2 2 MOTOR 0V
O S
6 HL 1TB2
B/O Bn
7 nHL O 3 MOTOR START (+27V)
1 V
8 GND P 4 MOTOR START (RTN)
2 Bk
TO PROCESSOR 14-CORE MOTOR +ve 26V 5 +27V
3 SCR
OR INTERSWITCH CUSTOM CONTROL PCB 4
3PLB T or Lt/G
CABLE H 5
S
8 6
MOTOR 0V
9 7
3 TUNE IND 8
1 0V SCR
RESISTOR
100R CONTROL PCB
3PLX
W 1 CAN HI
S 2 CAN LO
3 GND
SCR
POWER UNIT
SCREEN NOT 2PLB
TERMINATED
Y
1 ON/OFF
G
2 COMMON
SCR
FILTER
50/60Hz, 2-CORE POWER R L
110V/220V/1 PHASE B N
CABLE I
E
SCR

Mk 7 X-Band
Downmast
Standard Speed
Connections G.S. 2 30.10.08
KELVIN HUGHES S.R. 1 31.10.07 -
EHD-0133 1 1

Page 4g.7
Figure 4 - Mk7 X-Band Downmast System: Interconnections for Normal Speed Systems
KH2060-4g
Page 4g.8
KH2060-4g

Mk VII TRANSMITTER TURNING MECHANISM


CTX-A8-ACAC CAE-A30-23
COAXES CONTROL PCB
3SKM 9SKA
VIDEO 1
W R G 2 AZ
Tx MON (SIG) 1
B Y 3 HL
Tx MON (0V) 2
G W 4 0V
SYNC 1 AZ 3
S Y R 5 Tx MON SIG
HL 4
W B 6 Tx MON 0V
SCREEN NOT 0V 5
TERMINATED CTX-A523 Bk 7 Tx MON 0V R
+27V 6 Tx MONITOR
8 Tx MON SIG B
TB1 ARM
SCR CONTROL PCB
1 GND 3SKK
Bn 1TB1
2 AZ1 Bn
Bn/W MOTOR START (+27V) 1 Bk
3 nAZ1 V 3 +27V
V MOTOR START RTN 2 Bn
4 AZ2 5 MOTOR START (+27V)
V/W V
5 nAZ2 6 MOTOR START RTN
O 1TB2
6 HL
B/O O
7 nHL 1 25 CORE 1TB2
8 GND R/W O
P CABLE G 1
TO PROCESSOR 14-CORE 2 R/W
R/Bk P
OR INTERSWITCH MOTOR +ve 36V 2
CUSTOM CONTROL PCB R/B R/Bk
3PLB 3 MOTOR +ve 36V
CABLE H R/Bn R/B
R/Y 3
8 4 R/Bn
9 R/G R/Y
T or Lt/G 4
3 TUNE IND 5 R/G
1 0V B/Bk T or Lt/G
RESISTOR S 5
6 B/Bk
100R B/O S
CONTROL PCB MOTOR 0V 6
3PLX B/Y B/O
7 MOTOR 0V
W G/Y B/Y
1 CAN HI B/W 7
S 2 CAN LO 8 G/Y
G/W B/W
3 GND 8
SCR G/W
SCR
POWER UNIT SCR
SCREEN NOT 2PLB
TERMINATED
Y
1 ON/OFF
G
2 COMMON
SCR
FILTER
50/60Hz, 2-CORE POWER R L
110V/220V/1 PHASE B N
CABLE I
E
SCR

Mk 7 X-Band
Downmast High Speed
Connections
G.S. 2 30.10.08
KELVIN HUGHES S.R. 1 31.10.07 -
1 1

Figure 5 - Mk7 X-Band Downmast System: Interconnections for High Speed Systems
EHD-0134

Issue 3 (Nov 08)


LINE RECEIVER LONG LENGTH LINE AMPLIFIER Mk VII TRANSMITTER TURNING MECHANISM
RAN-A27-2 OF LOW LOSS RAN-A26
COAX COAX COAX
CTX-A8-ACAC CAE-A30-22
CABLES (J) CABLE P CABLES (J) VIDEO CONTROL PCB

Issue 3 (Nov 08)


VIDEO VIDEO VIDEO VIDEO 9SKA
VIDEO 1 3SKM
OUT IN OUT IN G 2 AZ
R Y HL
TO PROCESSOR Tx MON (SIG) 1 3
or INTERSWITCH SYNC B W 0V
SYNC SYNC SYNC SYNC SYNC 1 Tx MON (0V) 2 4
G R Tx MON (SIG)
OUT IN OUT IN AZ 3 5
Y B Tx MON (0V)
HL 4 6
CONTROL PCB W 7 Tx MON 0V R
TB1 3PLA 0V 5
2-CORE SIGNAL Bk 8 Tx MON SIG B Tx MONITOR
R R +27V 6
+27V 1 CABLE A 5 +27V ARM
B B 0V
0V 2 6 CONTROL PCB 12 CORE 1TB1
SCR SCR 3SKK CABLE E O
NOTE: MOUNT NEAR TRANSMITTER Bn 1 MOTOR +26V
TB1 MOTOR START (+27V) 1 P
R R MOTOR START RTN 2 V T or Lt/G
+12V/+15V 1 3-CORE SIGNAL CABLE B 7 +15V 2 MOTOR 0V
G G S
0V 2 10 0V
B B 1TB2 Bn
-12V/-15V 3 9 -15V 3 MOTOR START (+27V)
O V
SCR SCR 1 4 MOTOR START (RTN)
P Bk
2 5 +27V
NOTE: MOUNT NEAR PROCESSOR MOTOR +ve 26V
OR INTERSWITCH UNIT 3 SCR
4
SCREEN NOT T or Lt/G
TERMINATED CTX-A523 5
S
TB1 6
SCR MOTOR 0V
7
1 GND 8
Bn
2 AZ1 SCR
Bn/W
3 nAZ1
V
4 AZ2
V/W
5 nAZ2
O
6 HL
B/O
7 nHL
8 GND

CONTROL PCB
3PLB

TO PROCESSOR 14-CORE 8
OR INTERSWITCH 9
CUSTOM 3 TUNE IND
CABLE H 1 0V
COAXES NOT RESISTOR
CONNECTED
100R CONTROL PCB
3PLX
W 1 CAN HI
S 2 CAN LO
3 GND
SCR
POWER UNIT
SCREEN NOT 2PLB
TERMINATED
Y
1 ON/OFF
G
2 COMMON
SCR
FILTER
50/60Hz, 2-CORE POWER R L
110V/220V/1 PHASE B N
CABLE I
E
SCR

Mk 7 X-Band
Downmast Standard Speed
Connections
(Long Cables)

Figure 6 - Mk7 X-Band Downmast System: Interconnections with Long Cable Runs
KELVIN HUGHES G.S. 1 22.09.08 -
EHD-0218 1 1

Page 4g.9
KH2060-4g
KH2060-4g

THIS PAGE INTENTIONALLY BLANK

Page 4g.10 Issue 3 (Nov 08)


KH2060-4h

KH2060-4H

MK7 S-BAND UPMAST RADAR SENSOR

CONTENTS
Para Page
1 INTRODUCTION 4h.3

ILLUSTRATIONS
Figure Page
1 Mk7 S-Band Upmast System: Block Diagram 4h.4
2 Mk7 S-Band Upmast System: Block Diagram with Long Cable Runs 4h.5
3 Mk7 S-Band Upmast System: Radar Sensor Detailed Block Diagram 4h.6
4 Mk7 S-Band Upmast System: Interconnections 4h.7
5 Mk7 S-Band Upmast System: Interconnections with Long Cable Runs 4h.8

Issue 3 (Nov 08) Page 4h.1


KH2060-4h

THIS PAGE INTENTIONALLY BLANK

Page 4h.2 Issue 3 (Nov 08)


KH2060-4h

MK7 S-BAND UPMAST RADAR SENSOR

INTRODUCTION

1 The Mk7 S-Band Upmast Radar Sensor consists of the following major units:

(1) Upmast Transceiver/Turning Mechanism (GTX-A16).


(2) Low Profile Antenna (LPA-A3), mounted on the turning mechanism.
(3) Drive Control Unit (GTX-A24).
2 Full installation information for these units is provided in Kelvin Hughes Ship's Manual
KH1258. The system configuration is shown in the following drawings:

(1) Figure 1 provides a block diagram of the complete system.


(2) Figure 2 provides a block diagram of the complete system with long cable runs.
(3) Figure 3 provides a detailed block diagram of the radar sensor.
(4) Figure 4 provides point to point interconnection data for the radar sensor.
(5) Figure 5 provides point to point interconnection data for the radar sensor with
long cable runs.

Issue 3 (Nov 08) Page 4h.3


KH2060-4h

DEPT TITLE

SCALE

NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0055 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.

Figure 1 - Mk7 S-Band Upmast System: Block Diagram

Page 4h.4 Issue 3 (Nov 08)


KH2060-4h

Figure 2 - Mk7 S-Band Upmast System: Block Diagram with Long Cable Runs

Issue 3 (Nov 08) Page 4h.5


KH2060-4h

DEPT TITLE

SCALE

NTS
This document is the property of
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0172 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.

Figure 3 - Mk7 S-Band Upmast System: Radar Sensor Detailed Block Diagram

Page 4h.6 Issue 3 (Nov 08)


DRIVE CONTROL UNIT SCREEN NOT
TRANSCEIVER
GTX-A24 TERMINATED GTX-A16
SCR
TB2-COMMON TB4-Tx MON
COAXES COAXES
V R
1 AZ2 MON (SIG) 1
W VIDEO 1 COAX W V/W B MONITOR
2 nAZ2 MON (0V) 2 ARM
Bn

Issue 3 (Nov 08)


3 AZ1
Bn/W
4 nAZ1
S SYNC 1 COAX S O
5 HL
B/O
14-CORE 14-CORE 6 nHL
TO PROCESSOR 1TB4
or INTERSWITCH CUSTOM CUSTOM
W CAN HI 1 W
CABLE H CABLE H TB1-DOWNMAST
S CAN LO 2 S
SCR 3 SCR 1 0V
Bn AZ1 4 Bn 2 +27V
Bn/W nAZ1 5 Bn/W 3 INV START +VE
NOT USED
V AZ2 6 V 4 INV START RTN
V/W nAZ2 7 V/W 5 NEON (SIG)
SCREEN NOT
O HL 8 O TERMINATED 6 NEON (0V)
B/O nHL 9 B/O
SCR 10 SCR SCR
TB3-UPMAST
Y ON/OFF 11 Y
W
G COMMON 12 G 1 CANHI
S
2 CANLO
SCR R
3 INV START +VE
B
4 INV START RTN
GTX-A104 Y
5 +PSU ON
G
6 PSU ON RTN
PART OF PLA
1 R
+27V START
2 B
START RTN ELECTRONIC CHASSIS
SCR
TB1-CHASSIS
COAXES
1 SYNC SYNC(S) & VIDEO (V) COAXES
S
2 SYNC 0V TO BE CUT TO SAME LENGTH
AND FITTED TO TERMINAL
BLOCK WITH CABLE SUPPORT
3 VIDEO
W
4 VIDEO 0V
SCR
TB5
50/60Hz, 2-CORE POWER R 1 L
110V/220V/1 PHASE B
CABLE I 2 N
3 E
SCR

TB1 TB2 AE MOTOR


R
1
R R 3-PHASE
220V 15A 50/60Hz 1 PHASE 2-CORE POWER 1 L U MOTOR 3-CORE POWER U
B Y Y
(100mA EARTH LEAKAGE) CABLE K 2 N V 2 V
B CABLE L B NOTE: MOTOR LINKS MUST
SCR W 3 W
BE SET FOR 220V
SCR SCR
SCREEN
TERMINATED NOTE:
IN GLAND ON DRIVE CONTROL UNIT, MAKE LINKS
ON PLA OF GTX-A104 AS FOLLOWS: -
LOW SPEED: PLA-2 to PLA-4
HIGH SPEED: PLA-2 to PLA-4

Figure 4 - Mk7 S-Band Upmast System: Interconnections


& PLA-3 to PLA-4

Manta Mk 7 S-Band
Upmast G.S. 4 02.10.08 -
Connections G.S. 3 17.01.08 -
S.R. 2 07.12.07 -
KELVIN HUGHES S.R. 1 31.10.07 -
EHD-0136 1 1

Page 4h.7
KH2060-4h
Page 4h.8
INLINE POWER SUPPLY
HRC-A28-1
KH2060-4h

SCREEN NOT
TRANSCEIVER
LINE RECEIVER LINE HEAD AMP TERMINATED GTX-A16
RAN-A27-2 LONG LENGTH OF RAN-A26
COAX LOW LOSS COAX SCR
CABLE P TB2-COMMON TB4-Tx MON
CABLES (J) COAXES
SYNC SYNC SYNC SYNC V R
SYNC OUT 1 AZ2 MON (SIG) 1
OUT IN IN S V/W B MONITOR
SYNC 0V 2 nAZ2 MON (0V) 2 ARM
TO PROCESSOR Bn
3 AZ1
or INTERSWITCH VIDEO VIDEO VIDEO VIDEO Bn/W
VIDEO 4 nAZ1
OUT IN OUT IN W O
VIDEO 0V 5 HL
B/O
6 nHL
TB1 TB2
R R TB1-DOWNMAST
+12V/+15V 1
3-CORE, SIGNAL 9 +12V
0V 2 B B 0V
8 1 0V
-12V/-15V 3 G CABLE B G -12V
10 2 +27V
SCR SCR 3 INV START +VE
NOTE: MOUNT NEAR PROCESSOR NOT USED
OR INTERSWITCH UNIT
4 INV START RTN
INPUT FILTER
5 NEON (SIG)
50/60Hz, R L
SCREEN NOT
TERMINATED 6 NEON (0V)
110V/220V/1 PHASE B
2-CORE POWER, N
DRIVE CONTROL UNIT CABLE I 14-CORE SCR
TB3-UPMAST
GTX-A24 SCR CUSTOM W
CABLE H 1 CANHI
TB1 S
1TB4 2 CANLO
R
W CAN HI 1 W W CAN HI 1 W 3 INV START +VE
B
S CAN LO 2 S S CAN LO 2 S 4 INV START RTN
Y
SCR 3 SCR SCR 3 SCR 5 +PSU ON
G
Bn AZ1 4 Bn Bn AZ1 4 Bn 6 PSU ON RTN
Bn/W nAZ1 5 Bn/W Bn/W nAZ1 5 Bn/W
14-CORE V AZ2 6 V 14-CORE V AZ2 6 V
TO PROCESSOR nAZ2 7 V/W nAZ2 7 V/W
or INTERSWITCH V/W V/W ELECTRONIC CHASSIS
CUSTOM CABLE H O HL 8 O CUSTOM CABLE H O HL 8 O
VIDEO & SYNC COAXES VIDEO & SYNC COAXES TB1-CHASSIS
NOT CONNECTED B/O nHL 9 B/O NOT CONNECTED B/O nHL 9 B/O
COAXES
SCR 10 SCR SCR 10 SCR
1 SYNC SYNC(S) & VIDEO (V) COAXES
Y ON/OFF 11 Y Y ON/OFF 11 Y S
2 SYNC 0V TO BE CUT TO SAME LENGTH
G COMMON 12 G G COMMON 12 G AND FITTED TO TERMINAL
R +27V START 13 R BLOCK WITH CABLE SUPPORT
SCR 3 VIDEO
B START RTN 14 B W
4 VIDEO 0V
GTX-A104 SCR SCR SCR
NOTE: MOUNT NEAR TRANSCEIVER TB5
PART OF PLA
50/60Hz, 2-CORE POWER R
1 R 1 L
+27V START 110V/220V/ B
2 B CABLE I 2 N
START RTN 1 PHASE
3 E
SCR SCR

TB1 TB2 AE MOTOR


R R R 3-PHASE
220V 15A 50/60Hz 1 PHASE 2-CORE POWER 1 L U 1 MOTOR 3-CORE POWER U
B Y Y
(100mA EARTH LEAKAGE) CABLE K 2 N V 2 V
B CABLE L B
SCR W 3 W NOTE: MOTOR LINKS MUST
SCR SCR BE SET FOR 220V
SCREEN NOTE:
TERMINATED ON DRIVE CONTROL UNIT, MAKE LINKS
IN GLAND ON PLA OF GTX-A104 AS FOLLOWS: -
LOW SPEED: PLA-2 to PLA-4
HIGH SPEED: PLA-2 to PLA-4
& PLA-3 to PLA-4

Manta Mk 7 S-Band
Upmast Connections G.S. 4 02.10.08 -
(Long Cables) G.S. 3 17.01.08 -

Figure 5 - Mk7 S-Band Upmast System: Interconnections with Long Cable Runs
S.R. 2 07.12.07 -
KELVIN HUGHES S.R. 1 31.10.07 -
EHD-0138 1 1

Issue 3 (Nov 08)


KH2060-4j

KH2060-4J

MK7 S-BAND DOWNMAST RADAR SENSOR

CONTENTS
Para Page
1 INTRODUCTION 4j.3

ILLUSTRATIONS
Figure Page
1 Mk7 S-Band Downmast System: Block Diagram 4j.4
2 Mk7 S-Band Downmast System: Block Diagram with Long Cable Runs 4j.5
3 Mk7 S-Band Downmast System: Radar Sensor Detailed Block Diagram 4j.6
4 Mk7 S-Band Downmast System: Interconnections 4j.7
5 Mk7 S-Band Downmast System: Interconnections with Long Cable Runs 4j.8

Issue 3 (Nov 08) Page 4j.1


KH2060-4j

THIS PAGE INTENTIONALLY BLANK

Page 4j.2 Issue 3 (Nov 08)


KH2060-4j

MK7 S-BAND DOWNMAST RADAR SENSOR

INTRODUCTION

1 The Mk7 S-Band Downmast Radar Sensor consists of the following major units:

(1) Downmast Transceiver (CTX-A9).


(2) Turning Mechanism (GTX-A11).
(3) Low Profile Antenna (LPA-A3), mounted on the turning mechanism.
(4) Drive Control Unit (GTX-A24).
2 Full installation information for these units is provided in Kelvin Hughes Ship's Manual
KH1258. The system configuration is shown in the following drawings:

(1) Figure 1 provides a block diagram of the complete system.


(2) Figure 2 provides a block diagram of the complete system with long cable runs.
(3) Figure 3 provides a detailed block diagram of the radar sensor.
(4) Figure 4 provides point to point interconnection data for the radar sensor.
(5) Figure 5 provides point to point interconnection data for the radar sensor with
long cable runs.

Issue 3 (Nov 08) Page 4j.3


KH2060-4j

DEPT TITLE

SCALE

NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0054 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.

Figure 1 - Mk7 S-Band Downmast System: Block Diagram

Page 4j.4 Issue 3 (Nov 08)


KH2060-4j

Figure 2 - Mk7 S-Band Downmast System: Block Diagram with Long Cable Runs

Issue 3 (Nov 08) Page 4j.5


KH2060-4j

DEPT TITLE

SCALE

NTS
This document is the property of
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0171 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.

Figure 3 - Mk7 S-Band Downmast System: Radar Sensor Detailed Block Diagram

Page 4j.6 Issue 3 (Nov 08)


DRIVE CONTROL UNIT S-BAND TRANSCEIVER SCREEN NOT TURNING MECHANISM
GTX-A24 CTX-A9 TERMINATED GTX-A11
CONTROL PCB SCR
3SKM TB2-COMMON TB4-Tx MON
COAXES COAXES COAXES
VIDEO 1 Y V R
Tx MON (SIG) 1 1 AZ2 MON (SIG) 1
W VIDEO 1 COAX W W G V/W B MONITOR
Tx MON (0V) 2 2 nAZ2 MON (0V) 2 ARM
Bn Bn
AZ1 3 3 AZ1
SYNC 1 O Bn/W
HL 4 4 nAZ1
S SYNC 1 COAX S S B O

Issue 3 (Nov 08)


0V 5 5 HL
R B/O
14-CORE 14-CORE +27V 6 14-CORE 6 nHL
TO PROCESSOR 1TB4 TB3
or INTERSWITCH CUSTOM CUSTOM CUSTOM CABLE H
W CAN HI 1 W Bn/W 1 nAZ1 Bn/W
CABLE H CABLE H COAXES TB1-DOWNMAST
S CAN LO 2 S B/O 2 nHL B/O NOT CONNECTED B
SCR 3 SCR V 3 AZ2 V 1 0V
R
Bn AZ1 4 Bn V/W 4 nAZ2 V/W 2 +27V
Bn/W nAZ1 5 Bn/W SCR 5 SCR 3 INV START +VE
V AZ2 6 V 4 INV START RTN
SCR Y
V/W nAZ2 7 V/W 5 NEON (SIG)
CONTROL PCB G
O HL 8 O 6 NEON (0V)
3PLB
B/O nHL 9 B/O SCR
Bn
SCR 10 SCR 8 AZ1 TB3-UPMAST
O
Y ON/OFF 11 Y 9 HL
G COMMON 12 G 3 TUNE IND 1 CANHI
1 0V 2 CANLO
SCR RESISTOR 3 INV START +VE
100R NOT USED
CONTROL PCB 4 INV START RTN
GTX-A104 3PLX 5 +PSU ON
W 6 PSU ON RTN
PART OF PLA 1 CAN HI
S 2 CAN LO
1 R
+27V START
2 B SCR 3 GND
START RTN
SCR SCREEN NOT POWER UNIT
TERMINATED
2PLB
Y
1 ON/OFF
G
2 COMMON
CONTROL PCB
3SKK
R
1 CONT +VE
B
2 CONTACTOR
SCR 3 0V
4
5

FILTER
50/60Hz, 2-CORE POWER R L
110V/220V/ B
1 PHASE CABLE I N
E AE MOTOR
SCR
TB1 TB2 3-PHASE
2-CORE POWER R R R
220V 15A 50/60Hz 1 PHASE 1 L U 1 MOTOR 3-CORE POWER U
B Y Y
(100mA EARTH LEAKAGE) CABLE K 2 N V 2 V NOTE: MOTOR LINKS MUST
B CABLE L B BE SET FOR 220V
SCR W 3 W
SCR SCR
SCREEN
TERMINATED NOTE:
IN GLAND ON DRIVE CONTROL UNIT, MAKE LINKS
ON PLA OF GTX-A104 AS FOLLOWS: -
LOW SPEED: PLA-2 to PLA-4
HIGH SPEED: PLA-2 to PLA-4
& PLA-3 to PLA-4

Figure 4 - Mk7 S-Band Downmast System: Interconnections


Manta Mk 7 S-Band
Downmast G.S. 4 02.10.08 -
Connections G.S. 3 17.01.08 -
S.R. 2 07.12.07 -
KELVIN HUGHES S.R. 1 31.10.07 -
EHD-0135 1 1

Page 4j.7
KH2060-4j
LINE RECEIVER LONG LENGTH LINE AMPLIFIER S-BAND TRANSCEIVER
RAN-A27-2 OF LOW LOSS RAN-A26 CTX-A9
COAX COAX COAX
CABLES (J) CABLE P CABLES (J)
VIDEO VIDEO VIDEO VIDEO VIDEO 1
OUT IN OUT IN

Page 4j.8
TO PROCESSOR
or INTERSWITCH SYNC SYNC SYNC SYNC SYNC 1
KH2060-4j

OUT IN OUT IN
CONTROL PCB
TB1 3PLA
2-CORE SIGNAL
R CABLE A R +27V
+27V 1 5
B B 0V
0V 2 6
SCR SCR
TB1 NOTE: MOUNT NEAR TRANSCEIVER
R R
+12V/+15V 1 3-CORE SIGNAL CABLE B 7 +15V
B G
0V 2 10 0V
G B TURNING MECHANISM
-12V/-15V 3 9 -15V SCREEN NOT
SCR SCR TERMINATED GTX-A11
CONTROL PCB
NOTE: MOUNT NEAR DISPLAY
3SKM SCR TB2-COMMON
OR INTERSWITCH UNIT TB4-Tx MON
Y V R
Tx MON (SIG) 1 1 AZ2 MON (SIG) 1
G V/W B MONITOR
Tx MON (0V) 2 2 nAZ2 MON (0V) 2 ARM
Bn Bn
AZ1 3 3 AZ1
DRIVE CONTROL UNIT O Bn/W
HL 4 4 nAZ1
B O
GTX-A24 0V 5 5 HL
R B/O
+27V 6 14-CORE 6 nHL
1TB4 TB3
W CAN HI 1 W Bn/W 1 nAZ1 Bn/W CUSTOM CABLE H
COAXES TB1-DOWNMAST
S CAN LO 2 S B/O 2 nHL B/O NOT CONNECTED B
SCR 3 SCR V 3 AZ2 V 1 0V
R
Bn AZ1 4 Bn V/W 4 nAZ2 V/W 2 +27V
Bn/W nAZ1 5 Bn/W SCR 5 SCR 3 INV START +VE
14-CORE V AZ2 6 V 4 INV START RTN
TO PROCESSOR SCR Y
V/W nAZ2 7 V/W 5 NEON (SIG)
or INTERSWITCH CUSTOM CABLE H CONTROL PCB G
O HL 8 O 6 NEON (0V)
COAXES 3PLB
NOT CONNECTED B/O nHL 9 B/O SCR
14-CORE Bn
SCR 10 SCR 8 AZ1 TB3-UPMAST
O
Y ON/OFF 11 Y CUSTOM CABLE H 9 HL
G COMMON 12 G COAXES 3 TUNE IND 1 CANHI
NOT CONNECTED 1 0V 2 CANLO
SCR RESISTOR 3 INV START +VE
100R NOT USED
CONTROL PCB 4 INV START RTN
GTX-A104 3PLX 5 +PSU ON
W 6 PSU ON RTN
PART OF PLA 1 CAN HI
S 2 CAN LO
1 R
+27V START
2 B SCR 3 GND
START RTN
SCR SCREEN NOT POWER UNIT
TERMINATED
2PLB
Y
1 ON/OFF
G
2 COMMON
CONTROL PCB
3SKK
R
1 CONT +VE
B
2 CONTACTOR
SCR 3 0V
4
5

FILTER
50/60Hz, 2-CORE POWER R
L
110V/220V/1 PHASE B
CABLE I N
E AE MOTOR
SCR
TB1 TB2 3-PHASE
2-CORE POWER R R R
220V 15A 50/60Hz 1 PHASE 1 L U 1 MOTOR 3-CORE POWER U
B Y Y
(100mA EARTH LEAKAGE) CABLE K 2 N V 2 V NOTE: MOTOR LINKS MUST
B CABLE L B BE SET FOR 220V
SCR W 3 W
SCR SCR
SCREEN
TERMINATED NOTE:
IN GLAND ON DRIVE CONTROL UNIT, MAKE LINKS
ON PLA OF GTX-A104 AS FOLLOWS: -
LOW SPEED: PLA-2 to PLA-4
HIGH SPEED: PLA-2 to PLA-4
& PLA-3 to PLA-4

Manta Mk 7 S-Band
Downmast G.S. 4 01.10.08 -
Connections (Long Cables) G.S. 3 17.01.08 -
S.R. 2 07.12.07 -

Figure 5 - Mk7 S-Band Downmast System: Interconnections with Long Cable Runs
KELVIN HUGHES S.R. 1 31.10.07 -
EHD-0137 1 1

Issue 3 (Nov 08)


KH2060-4k

KH2060-4K

SHARPEYE S-BAND UPMAST RADAR SENSOR


TM

CONTENTS
Para Page
1 INTRODUCTION 4k.3

ILLUSTRATIONS
Figure Page
1 SharpEyeTM S-Band Upmast System: Block Diagram 4k.4
TM
2 SharpEye S-Band Upmast System: Block Diagram with Long Cable Runs 4k.5
TM
3 SharpEye S-Band Upmast System: Radar Sensor Detailed Block Diagram 4k.6
TM
4 SharpEye S-Band Upmast System: Interconnections 4k.7
TM
5 SharpEye S-Band Upmast System: Interconnections with Long Cable Runs 4k.8

Issue 3 (Nov 08) Page 4k.1


KH2060-4k

THIS PAGE INTENTIONALLY BLANK

Page 4k.2 Issue 3 (Nov 08)


KH2060-4k

SHARPEYE S-BAND UPMAST RADAR SENSOR


TM

INTRODUCTION

1 The SharpEyeTM S-Band Upmast Radar Sensor consists of the following major units:

(1) Upmast Transceiver/Turning Mechanism (DTX-A1).


(2) Low Profile Antenna (LPA-A3), mounted on the turning mechanism.
(3) Drive Control Unit (GTX-A24).
2 Full installation information for these units is provided in Kelvin Hughes Ship's Manual
KH1262. The system configuration is shown in the following drawings:

(1) Figure 1 provides a block diagram of the complete system.


(2) Figure 2 provides a block diagram of the complete system with long cable runs.
(3) Figure 3 provides a detailed block diagram of the radar sensor.
(4) Figure 4 provides point to point interconnection data for the radar sensor.
(5) Figure 5 provides point to point interconnection data for the radar sensor with
long cable runs.

Issue 3 (Nov 08) Page 4k.3


KH2060-4k

DEPT TITLE

SCALE

NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0056 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.

Figure 1 - SharpEyeTM S-Band Upmast System: Block Diagram

Page 4k.4 Issue 3 (Nov 08)


KH2060-4k

Figure 2 - SharpEyeTM S-Band Upmast System: Block Diagram with Long Cable Runs

Issue 3 (Nov 08) Page 4k.5


KH2060-4k

Figure 3 - SharpEyeTM S-Band Upmast System: Radar Sensor Detailed Block Diagram

Page 4k.6 Issue 3 (Nov 08)


DRIVE CONTROL UNIT TRANSCEIVER/GEARBOX
GTX-A24 DTX-A1

Issue 3 (Nov 08)


TB2
COAXES COAXES
W
1 CAN HI
W VIDEO 1 COAX W S(W)
2 CAN LO
SCR
3 0V
4 GND
S SYNC 1 COAX S SCREEN NOT 5 HL
TERMINATED
14-CORE 14-CORE 6 AZ
TO PROCESSOR 1TB4
or INTERSWITCH CUSTOM CUSTOM CABLE H
W CAN HI 1 W SCR
CABLE H TB1
S CAN LO 2 S
V
SCR 3 SCR 1 AZ2
V/W
Bn AZ1 4 Bn 2 nAZ2
Bn
Bn/W nAZ1 5 Bn/W 3 AZ1
Bn/W
V AZ2 6 V 4 nAZ1
O
V/W nAZ2 7 V/W 5 HL
B/O
O HL 8 O 6 nHL
B/O nHL 9 B/O
SCR 10 SCR
TB3
Y ON/OFF 11
R
G COMMON 12 5 MOTOR START +27V
B
6 MOTOR START RTN
COAXES
GTX-A104 1 VIDEO
W
2 VIDEO (SCREEN)
PART OF PLA
1 R 3 SYNC
MOTOR START +27V S
2 B 4 SYNC (SCREEN)
MOTOR START RTN

TB5
50/60Hz, 2-CORE POWER 1 L
110V/220V/1 PHASE 2 N
CABLE I
SCR

TB1 TB2 AE MOTOR


2-CORE POWER R R TO MOTOR R 3-PHASE
220V 15A 50/60Hz 1 PHASE 1 L U 1 3-CORE POWER U
B Y Y
(100mA EARTH LEAKAGE) CABLE K 2 N V 2 V
B CABLE L B NOTE: MOTOR LINKS MUST
W 3 W BE SET FOR 220V
SCR
SCR SCR
NOTE:
ON DRIVE CONTROL UNIT, MAKE LINKS
ON PLA OF GTX-A104 AS FOLLOWS:
LOW SPEED: PLA-2 to PLA-4
HIGH SPEED: PLA-2 to PLA-4
& PLA-3 to PLA-4

Figure 4 - SharpEyeTM S-Band Upmast System: Interconnections


SharpEye S-Band
Upmast Connections
G.S. 3 02.10.08 -
G.S. 2 17.01.08 -
KELVIN HUGHES S.R. 1 07.12.07 -
EHD-0251 1 1

Page 4k.7
KH2060-4k
INLINE POWER SUPPLY

Page 4k.8
HRC-A28-1
KH2060-4k

SCREEN NOT
TRANSCEIVER/GEARBOX
LINE RECEIVER LINE HEAD AMP TERMINATED DTX-A1
RAN-A27-2 LONG LENGTH OF RAN-A26
COAX LOW LOSS COAX SCR
CABLE P TB1
CABLES (J) COAXES
SYNC SYNC SYNC SYNC V
SYNC OUT 1 AZ2
OUT IN IN S V/W
SYNC 0V 2 nAZ2
TO PROCESSOR Bn
3 AZ1
or INTERSWITCH VIDEO VIDEO VIDEO VIDEO Bn/W
VIDEO 4 nAZ1
OUT IN OUT IN W O
VIDEO 0V 5 HL
B/O
6 nHL
TB1 TB2
+12V/+15V 1 R R +12V
3-CORE, SIGNAL 9
0V 2 G G 0V
8
-12V/-15V 3 B CABLE B B -12V
10
SCR SCR
NOTE: MOUNT NEAR PROCESSOR SCREEN NOT
OR INTERSWITCH UNIT INPUT FILTER TERMINATED
50/60Hz, R L
110V/220V/1 PHASE B SCR
N TB2
2-CORE POWER, W
DRIVE CONTROL UNIT CABLE I 14-CORE 1 CANHI
SCR S
GTX-A24 CUSTOM 2 CANLO
CABLE H 3 0V
1TB4 TB1 4 GND
W CAN HI 1 W W CAN HI 1 W 5 HL
S CAN LO 2 S S CAN LO 2 S 6 AZ
SCR 3 SCR SCR 3 SCR
Bn AZ1 4 Bn Bn AZ1 4 Bn
Bn/W nAZ1 5 Bn/W Bn/W nAZ1 5 Bn/W
14-CORE V AZ2 6 V 14-CORE V AZ2 6 V TB3
TO PROCESSOR nAZ2 7 V/W nAZ2 7 V/W
or INTERSWITCH V/W V/W R
CUSTOM CABLE H CUSTOM CABLE H 5 +27 V START
O HL 8 O O HL 8 O B

Runs
VIDEO & SYNC COAXES VIDEO & SYNC COAXES 6 START RTN
NOT CONNECTED B/O nHL 9 B/O NOT CONNECTED B/O nHL 9 B/O
COAXES
SCR 10 SCR SCR 10 SCR
1 SYNC SYNC (S) & VIDEO (V) COAXES
Y ON/OFF 11 Y Y ON/OFF 11 S
2 SYNC 0V TO BE CUT TO SAME LENGTH
G COMMON 12 G G COMMON 12 AND FITTED TO TERMINAL
R +27V START 13 R BLOCK WITH CABLE SUPPORT
SCR 3 VIDEO
B START RTN 14 B W
4 VIDEO 0V
GTX-A104 SCR SCR SCR
NOTE: MOUNT NEAR TRANSCEIVER
TB5
PART OF PLA
50/60Hz, 2-CORE POWER R
1 R 1 L
+27V START 110V/220V/ B
2 B CABLE I 2 N
START RTN 1 PHASE
3 E
SCR SCR

TB1 TB2 AE MOTOR


220V 15A 50/60Hz R R R
1 PHASE 2-CORE POWER 1 L U 1 U 3-PHASE
B Y MOTOR 3-CORE POWER Y
(100mA CABLE K 2 N V 2 V
EARTH LEAKAGE) B CABLE L B
SCR W 3 W NOTE: MOTOR LINKS MUST
SCR SCR BE SET FOR 220V
SCREEN NOTE:
TERMINATED ON DRIVE CONTROL UNIT, MAKE LINKS
IN GLAND ON PLA OF GTX-A104 AS FOLLOWS: -
LOW SPEED: PLA-2 to PLA-4
HIGH SPEED: PLA-2 to PLA-4
& PLA-3 to PLA-4

SharpEye S-Band
Upmast Connections
(Long Cables)

Figure 5 - SharpEyeTM S-Band Upmast System: Interconnections with Long Cable


KELVIN HUGHES G.S. 1 22.09.08 -
EHD-0219 1 1

Issue 3 (Nov 08)

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