Professional Documents
Culture Documents
PUBLICATION KH2061
ISSUE 3
Radar Software Version ZM-2144 V1.1
November 2008
CONFORMITY STATEMENT
MantaDigital Radar is certified to conform to the requirements of MSC.192(79) and has been
tested to IEC 62388 and the previous Test Standard, IEC 60936.
The MantaDigital navigation radar display (processor, user interface and presentation screen)
meets the requirements for Standard and High Speed Craft. The navigation radar display is
offered in both Category 1 and Category 2 options. Category 1 is defined as all ships/craft
10,000 gt and Category 2 is defined as ships/craft from 500 gt to <10,000 gt and HSC
<10,000 gt.
Radar sensors are provided in both X-band and S-band versions and meet the requirements
for Standard and High Speed Craft.
COPYRIGHT
AMENDMENT RECORD
When an amendment is incorporated into this handbook, the details should be recorded below. If the
equipment has been modified, the modification number is shown on the Amendment instruction page.
CONTENTS
Title Page I
Conformity Statement and Copyright Page ii
Amendment Record Sheet iii
Contents (This Page) v
Electric Shock Resuscitation vii
Safety Warnings viii
Handling of Electrostatic Sensitive Semiconductor Devices xi
Preface xiii
List of Abbreviations xv
Code of Safe Working Practices CP225
Equipment Registration Certificate
PERFORM CPR:
HEEL OF HAND IN CENTRE OF BREASTBONE
WITH OTHER HAND ON TOP (FINGERS OFF CHEST)
WRISTS & ELBOWS LOCKED COMPRESS DOWN 5cm.
REPEAT 30 TIMES IN TOTAL (SPEED 100 PER MINUTE)
CD-1265 ISSUE 2
SAFETY WARNINGS
CD-0845
WARNING
CD-0844
WARNING
SAFETY WARNINGS
SERVICING
Mains Voltage
All Kelvin Hughes equipment is supplied with Mains Voltage set for 220 Vac,
50/60 Hz, unless stated otherwise on labels attached to the equipment.
Picture Freeze
WARNING
The navigation systems and equipment supplied by Kelvin Hughes comply with the
relevant SOLAS regulations and are provided as aids to navigation and should be
used in accordance with the SOLAS regulations.
Users of cardiac pacemakers should be aware that radio frequency transmissions, can
damage some such devices or cause irregularities in their operation. Persons using a
pacemaker should ascertain whether their device is likely to be affected before
exposing themselves to the risk of malfunction.
X-RAY RADIATION
30 kW S- band and 25kW X- band magnetrons have a stray field of less than 0.00525
gauss at 4.6m. The latest X-band magnetrons have a stray field of less than 0.002 gauss
at 2.1 m.
At a distance of 100 mm with S-band and X-band magnetrons operating normally into
a matched load no level of ionising radiation above the background is detectable.
SAFETY ALOFT
When working aloft, ensure that it is brought to the attention of someone in authority
at deck or at ground level and that suitably placed warning notices are posted warning
that work aloft is in progress. Ensure that the means of access aloft is secure and
beware of wet or slippery ladder rungs and working areas.
Measurement of radiation levels were conducted on 10th July 2008 at QinetiQ. The
manufacturers representative assisted and enabled the antenna rotation to be disabled
and transmission maintained. Test equipment used was a Narda survey meter mod
8718B and an isotropic probe mod 8721 ser no 13003. A table of results is presented
below.
2 2 2
System 100 W/m distance or 50 W/m 10 W/m
power at Antenna face distance distance
2
25 kW S-Band CTX-A9 with 28.4 W/m - 510 mm
3.9 m Low profile S-Band Antenna LPA-A3
2
25 kW X-Band CTX-A8-ACAC with 71.7 W/m 60 mm 880 mm
1.3 m Low profile X-Band Antenna LPA-A13
2
SharpEye DTX-A1 with 21.7 W/m - 90 mm
3.9 m Low profile S-Band Antenna LPA-A3
CAUTION
Certain semiconductor devices used in the equipment are liable to damage due
to static voltage. Observe the following precautions when handling these
devices in their unterminated state, or sub-units containing these devices:
Soldering irons used during the repair operations must be low voltage types
with earthed tips and isolated from the mains voltage by a double insulated
transformer.
Printed Circuit Boards (PCBs) fitted with these devices must be stored and
transported in anti-static bags.
PREFACE
MantaDigital is designed to be flexible and expandable making it ideal for use in Integrated
Bridge Systems (IBS), as well as for standalone Radar Systems and Electronic Chart Display
& Information Systems (ECDIS).
When used in standalone systems the MantaDigital Display is dedicated for use as either a
Radar Display or as an ECDIS Display.
When used in Integrated Bridge Systems the MantaDigital Display can be configured as a
networked Multi-Functional Display, which can be switched between different functions, e.g.
Radar, ECDIS or Conning Display, depending on the function required by the user. This
allows a single display to control a number of functions, although only one function can be
accessed at any time.
MantaDigital is designed so that, when required, the display units can be controlled from an
Ergopod.
KH2060 - User Manual for the MantaDigital Radar Systems. This covers operation
and maintenance of the MantaDigital Radar System, including the Radar Display and
Radar Sensors. This manual provides all the information required for standalone radar
systems, and for the networked multi-functional display in Radar Mode.
KH2061 - System Manual for the MantaDigital Radar Systems. This covers
installation and commissioning of the MantaDigital Radar system, including stand
alone Radar Systems, and the networked multi-functional multi-display systems.
If a unit exhibits a fault, and you are unable to fix it, and therefore require a service engineer
to attend your vessel, please contact our Service Control Centre, giving full details of the
following:
You may contact our direct line, send a fax or send an email.
Kelvin Hughes, Customer Services Group, New North Road, Hainault, Essex IG6 2UR
(UK)
email: service@kelvinhughes.co.uk
If you have any technical queries or require any technical information regarding your Kelvin
Hughes bridge equipment you may phone our direct Service Line. You may also contact our
direct line, send or fax an email to:
technical.advice@kelvinhughes.co.uk
If you require information on our training facilities or would like to have a quote for training,
please give as much detail as possible. You may contact our direct line, send a fax or send an
email to:
training@kelvinhughes.co.uk
For quotation of spares, or if you require any information regarding availability, lead times
etc, you may contact our direct line, send a fax or send an email to:
spares@kelvinhughes.co.uk
Please Note. All quote requests must have full contact details. Our preferred method of
contact is email, but Fax or Post may be used. We normally supply the quotation by email.
For more information regarding our contract services or to arrange a meeting with a member
of our team you may email us at the following address. Those customers already holding an
agreement with us may also use this email address to request a service, providing the same
information as mentioned for service (no purchase order number required). You may contact
our direct line, send a fax or send an email to:
contract.support@kelvinhughes.co.uk
LIST OF ABBREVIATIONS
ACK Acknowledge
ACQ Acquire, Acquisition
ADJ Adjust, Adjustment
AFC Automatic Frequency Control
AGC Automatic Gain Control
AIS Automatic Identification System
ALT Altitude
AM Amplitude Modulation
ANCH Anchor Watch
ANCH Vessel at Anchor
ANT Antenna
AP Autopilot
API Application Program Interface
APR April
ARM Armoured Protected Memory
ARCS Admiralty Raster Chart Service
ARPA Automatic Radar Plotting Aid
AUD Audible
AUG August
AUTO Automatic
AUX Auxiliary System/Function
AVAIL Available
AZ Acquisition Zone
AZI Azimuth Indicator
BCR Bow Crossing Range
BCT Bow Crossing Time
BITE Built In Test Equipment
BKGND Background
BRG Bearing
BRILL Brilliance
BWW Bearing Waypoint to Waypoint
C Carried (for example, carried EBL origin)
CAL Calibrate
cbl cable length
CCRP Consistent Common Reference Point
CCRS Consistent Common Reference System
CCTV Closed Circuit Television
CD Compact Disk
CDROM Compact Disk Read Only Memory
CENT Centre
CHG Change
CLR Clear
CNCL Cancel
COG Course Over Ground
CONT Contrast
CORR Correction
CP Circularly Polarised
SAFETY
Reference must be made to the Safety Warnings located at the beginning of each
Kelvin Hughes Limited Manual and must be read and understood. These include but
are not limited to, the knowledge and understanding of: Electric Shock
Resuscitation, the safety interlock system, all lethal voltages present, source of
supply to all equipment, any hazardous material in the equipment or area of work,
radiation hazard from the beam of a Radar Antenna and any antenna rotation hazard.
A responsible person (such as the officer of the watch) must be informed that
there will be an engineer working on the system.
Warning notices must be posted at the system power source and at all displays
showing MAN WORKING ALOFT DO NOT SWITCH ON. Local language
considerations must be taken into account and included with the English statement
above.
When working above a height of 1.5 metres safety harnesses must be worn and
must be clipped in to the superstructure.
All tools must be securely lashed to ensure that they can not present a drop hazard.
Original May 03 1
CP 225
INSPECTION
Before commencing work, the proposed installation locations must be inspected and
accepted as being suitable for the equipment to be mounted securely following the
installation procedures which can be found in the relevant Kelvin Hughes Limited
manual under installations. All characteristics of the equipment must be taken into
account when inspecting the proposed location such as weight and torque of turning
mechanisms, regulation height of Radar display units and type, length and
specification of cables or waveguide.
All equipment must be inspected and checked off against the indent on unpacking, if
practicable, for completeness and damage. Any discrepancies against the indent or
damage to equipment must be reported to Kelvin Hughes Limited as soon as possible
but in any case within 24 hours.
TECHNICAL CONSIDERATIONS
Earthing:
Earthing is to be completed by following the appropriate installation instructions,
ensuring that all screws and bolts are tightened sufficiently and that any cable or braid
is routed correctly.
Cabling:
Cables are to be of correct specification and rating and are to be run in suitable cable
trays or guides. Any bulkhead penetrations, which are opened, must be closed thus
maintaining existing fire proofing precautions. Metal cable ties must be used when
running cable in any deckhead or bulkhead areas. Cables are to be terminated as per
current IEEE regulations thus ensuring correct practices are followed.
Original May 03 2
INSERT
DIVIDER
TAB
HERE
KH2060-1
KH2060-1
CONTENTS
Para Page
1 INTRODUCTION 1.3
13 RADAR DISPLAYS 1.10
15 Widescreen Visual Display Units 1.10
19 Desk Top Mounted Radar Display (MDD-A30-*) 1.11
21 Console Mounted Radar Display (MDD-A20-*) 1.12
26 Pedestal Mounted Radar Display (MDD-A1-* or MDD-A9-*) 1.13
28 Visual Display Unit Controls and Indicators 1.14
30 Trackerball (MDD-A110) 1.15
33 Console Mounted Trackerball and Keyboard (MDD-A101) 1.16
35 Console Mounted Trackerball and Pencil Tray (MDD-A100) 1.17
36 Console Mounted Trackerball and MantaDigital Control Interface (MDD-A102) 1.17
38 MantaDigital Radar Processor Unit (MDP-A1 or MDP-A9) 1.19
41 RADAR INTERSWITCH UNIT (RIU) (MDP-A12) 1.20
44 TRANSMITTER INTERFACE UNIT (TIU) (NNR-A66-ABAB) 1.20
47 ERGOPOD (NNR-A18) 1.21
50 Controls 1.21
50 Function Pushbuttons 1.21
51 Range (-) & (+) Pushbuttons 1.21
52 Trackerball 1.21
53 SWITCHING ON AND OFF 1.22
53 Switching On 1.22
55 Switching Off 1.22
59 TECHNICAL OVERVIEW 1.23
61 MantaDigital Widescreen Visual Display Unit 1.24
64 Visual Display Unit 1.25
67 MantaDigital Radar Processor Unit (MDP-A1 or MDP-A9) 1.26
73 Radar Interswitch Unit (RIU) (MDP-A12) 1.26
76 Transmitter Interface Unit (TIU) (NNR-A66-ABAB) 1.26
79 Radar Sensor 1.27
81 Ergopod 1.28
82 SYSTEM SPECIFICATIONS 1.28
CONTENTS (CONT.)
ILLUSTRATIONS
Figure Page
1 Typical X-Band Downmast Single Radar System 1.5
2 Typical S-Band Downmast Single Radar System 1.6
3 Typical S-Band Upmast Single Radar System 1.7
4 Typical X-Band and S-Band Upmast Dual Radar System 1.8
TM
5 Typical S-Band SharpEye Upmast and X-Band Downmast Dual Radar System 1.9
6 Desk Top Mounted Radar Display 1.11
7 Console Mounted Radar Display 1.12
8 Pedestal Mounted Radar Display 1.13
9 VDU Controls 1.14
10 Trackerball 1.15
11 Trackerball and Keyboard 1.16
12 Trackerball and MantaDigital Control Interface (MCI) 1.17
13 Trackerball and Pencil Tray 1.17
14 MantaDigital Radar Processor (MDP-A1, -A9) 1.19
15 Radar Interswitch Unit (MDP-A12) 1.20
16 Ergopod 1.21
17 Typical MantaDigital Radar System Schematic Diagram 1.23
KH2060-1
INTRODUCTION
1 The MantaDigital Radar System is designed and manufactured to be compliant with the
IMO MSC.192(79) Radar Performance Standard. These advanced radar systems have
been tested and certified to Test Standard IEC 62388.
2 The MantaDigital Radar System includes a radar sensor (transceiver and antenna /
turning unit), and a navigation Radar Display (processor unit, visual display unit,
trackerball and optional keyboard, optional MantaDigital Control Interface and optional
Ergopod). The radar sensor consists of either a conventional non-coherent magnetron pulsed
radar operating on X-band (9.41 GHz) or S-band (3.05 GHz) or optionally, utilises a
new-technology coherent solid state S-band transceiver (SharpEyeTM) (frequency selectable in
the band 2.93 GHz to 3.07 GHz). The transceivers operate with one of a range of low profile
antennas and associated turning units.
3 The high performance navigation Radar Display processor unit interfaces and controls
the radar sensor(s), provides display functionality including advanced digital signal
processing, and handles the User inputs. The processor unit also provides the drive for a high
resolution wide-aspect flat screen visual display unit. The user input is via a trackerball and three
buttons and optionally, a MantaDigital Control Interface featuring dedicated hardware controls
for the primary control functions, or a keyboard. All MantaDigital Radar Displays provide
automatic target tracking and Automatic Identification System (AIS) functionality.
6 A system may be installed for example, as a radar presentation with map functions, a
chart radar featuring electronic charts, a radar for high speed craft, or a combination of
these. Equipment certification and category signify the suitability for each application and the
User Manual addresses each equipment category.
8 This manual contains information on all the operational features of the MantaDigital
Radar System. The operational features that are provided on individual systems may
vary according to the customer's requirements. Therefore, the Visual Display Unit, User
Interface, Processor Unit and Radar Sensor used on individual systems may not appear identical
to those shown in this manual. Where a particular feature is not active, that feature and associated
facilities will not be shown as a option in the menus or will be greyed out.
10 KH3200, the Radar operating information manual, which is bound with KH2060,
provides the full operating procedures for the Radar software, and is applicable to all
systems, regardless of the hardware installation.
NOTE: The single radar systems shown in Figures 1 to 3 have no redundancy built in. In the
event of a single equipment failure the whole radar system may cease to function.
Mk 5 X-BAND
TURNING MECHANISM
CAE-A30-22, -23
25kW X-BAND
POWER 110V/220V AC DOWNMAST
Tx/Rx
CTX-A8-ACAC
SIGNAL & CONTROL
AIS
LOG
GYRO
(D)GPS
POWER 110V/220V AC
S-BAND
TURNING MECHANISM
GTX-A11
MOTOR POWER
WAVEGUIDE
30kW S-BAND
POWER 110V/220V AC DOWNMAST
Tx/Rx
CTX-A9
SIGNAL & CONTROL
DRIVE
POWER 220V AC CONTROL
UNIT
GTX-A24
SIGNAL & CONTROL
AIS
LOG
GYRO
(D)GPS
POWER 110V/220V AC
MantaDigital
WIDESCREEN PEDESTAL UNIT
MDD-A1-* or MDD-A9-*
NOT TO SCALE
CD-7396 ISSUE 2
Mk 7 S-BAND 30kW
UPMAST TRANSCEIVER
GTX-A16
POWER 110V/220V AC
DRIVE
POWER 220V AC CONTROL
UNIT
GTX-A24
SIGNAL & CONTROL
AIS
LOG
GYRO MantaDigital
(D)GPS RADAR POWER 110V/220V AC
PROCESSOR
POWER 110V/220V AC MDP-A1 VIDEO
or MDP-A9 CONTROL
MantaDigital
WIDESCREEN DESKTOP DISPLAY UNIT
NOT TO SCALE MDD-A30-20 or MDD-A30-26
CD-7394 ISSUE 1
NOTE: The dual radar systems shown in Figures 4 and 5 use the Radar Interswitch Unit to
distribute the radar data from the radar sensors to the radar displays. In the event of the
Radar Interswitch Unit failing, each radar sensor will be connected to its default radar
display (as set up on installation) allowing the system to operate with reduced
functionality. This allows the system to have some operational capability in the event of a
single point of failure.
Mk 5 X-BAND
Mk 7 S-BAND 30kW TURNING MECHANISM
UPMAST TRANSCEIVER CAE-A30-20, -21,
POWER 110V/220V AC GTX-A16 POWER 110V/220V AC
SIGNAL & CONTROL
MOTOR POWER
POWER 220V AC POWER 110V/220V AC
DRIVE Tx
CONTROL INTERFACE
UNIT UNIT
GTX-A24 NNR-A66
SIGNAL & CONTROL SIGNAL & CONTROL -ABAB
RADAR
INTERSWITCH
UNIT
POWER 110V/220V AC
MDP-A12
AIS AIS
LOG LOG
GYRO MantaDigital GYRO MantaDigital
(D)GPS RADAR (D)GPS RADAR
PROCESSOR PROCESSOR
POWER 110V/220V AC MDP-A1 POWER 110V/220V AC MDP-A1
or MDP-A9 or MDP-A9
CONTROL
CONTROL
VIDEO
VIDEO
MantaDigital MantaDigital
WIDESCREEN DESKTOP DISPLAY UNIT WIDESCREEN DESKTOP DISPLAY UNIT
NOT TO SCALE MDD-A30-20 or MDD-A30-26 MDD-A30-20 or MDD-A30-26
CD-7398 ISSUE 2
SharpEye
S-BAND UPMAST
TRANSCEIVER Mk 5 X-BAND
DTX-A1 TURNING MECHANISM
CAE-A30-22
POWER 110V/220V AC
SIGNAL & CONTROL
WAVEGUIDE
POWER 220V AC POWER 110V/220V AC
DRIVE
CONTROL 25kW X-BAND
UNIT DOWNMAST
GTX-A24 Tx/Rx
SIGNAL & CONTROL SIGNAL & CONTROL CTX-A8-ACAC
RADAR
INTERSWITCH
UNIT
POWER 110V/220V AC
MDP-A12
AIS AIS
LOG LOG
GYRO MantaDigital GYRO MantaDigital
(D)GPS RADAR (D)GPS RADAR
PROCESSOR PROCESSOR
POWER 110V/220V AC MDP-A1 POWER 110V/220V AC MDP-A1
or MDP-A9 or MDP-A9
CONTROL
CONTROL
VIDEO
VIDEO
MantaDigital MantaDigital
NOT TO SCALE
WIDESCREEN DESKTOP DISPLAY UNIT WIDESCREEN DESKTOP DISPLAY UNIT
MDD-A30-20 or MDD-A30-26 MDD-A30-20 or MDD-A30-26
CD-7397 ISSUE 1
Figure 5 - Typical S-Band SharpEyeTM Upmast and X-Band Downmast Dual Radar
System
RADAR DISPLAYS
(1) Desk Top Mounted Radar Display, comprising a Visual Display Unit complete
with trackerball and optional keyboard or MantaDigital Control Interface.
(2) Console Mounted Radar Display, comprising a Visual Display Unit with
separate console mounted keyboard or MantaDigital Control Interface.
(3) Pedestal Mounted Radar Display, comprising a Visual Display Unit complete
with trackerball and optional keyboard or MantaDigital Control Interface,
mounted on a pedestal with the Processor Unit.
14 The main user interface is via the trackerball and three pushbuttons associated with the
MantaDigital Widescreen Visual Display Units, or from the optional Ergopod. The
Visual Display Unit has an ON/OFF switch, which is the main user on/off control. The
MantaDigital Processor Unit and Radar Interswitch Unit also have ON/OFF switches, which are
normally left in the ON position, and are only set to OFF for servicing. The MantaDigital Radar
Processor Unit contains the DVD-ROM drive, which is used to load chart data onto the system
(chart radars only).
15 The MantaDigital Widescreen Visual Display Units use flat screen technology and are
available in two sizes (520 mm (20") with a 258 mm diameter Radar Operational Area
and 650 mm (26") with 328 mm diameter Radar Operational Area), with the option of desk
mounting, console mounting, or pedestal mounting.
16 The Desk Mounted Visual Display Units have the trackerball and three pushbutton
controls built in to the unit, and, if required, a keyboard or MantaDigital Control
Interface; whereas the Console Mounted Visual Display Units are designed to be used in
conjunction with a separate Trackerball (complete with three pushbuttons) and either a
QWERTY keyboard or a MantaDigital Control Interface (MCI). The MantaDigital Control
Interface provides dedicated controls for the primary radar functions.
19 The Desk Top Radar Display Unit comprises a plastic moulding, which houses a flat
screen LCD visual display unit, trackerball and an optional tactile feel compact keyboard
or a MantaDigital Control Interface. The Desk Top Radar Display Unit is shown in Figure 6. The
Desk Top Radar Display Unit is mounted on the Pedestal for pedestal mounted configurations.
CD-7247 ISSUE 1
20 A trackerball unit with three pushbuttons are mounted on the bezel in front of the visual
display unit. Optionally a keyboard or MantaDigital Control Interface may be fitted to
the unit.
21 The Console Mounted Radar Display Unit comprises a plastic bezel moulding, fitted
around the flat screen LCD visual display unit.
CD-7248 ISSUE 1
25 The Trackerball unit comprises a large diameter, backlit trackerball and three push
buttons for control. The Keyboard is a 75 key QWERTY style. Both the Trackerball and
Keyboard connect directly to the widescreen visual display unit.
26 The pedestal mounted Radar Display Unit provides a convenient self contained
workstation containing a flat screen LCD visual display unit, a processor and a user
control interface. The design is such that a number of pedestal units may be installed side-by side
to create a unified console.
27 Two sizes of pedestal unit are available one with a 520 mm (20") visual display unit and
one with a 650 mm (26") visual display unit.
CD-7246 ISSUE 2
CD-7406 ISSUE 1
28 The Visual Display Unit has the following controls and indicators:
(1) System Alarm. When a system alarm occurs the button is brightly lit and the
audible alarm sounds. Press the button to acknowledge the alarm and the audible
alarm is silenced.
(2) Trackerball and button backlight (light bulb symbol). Sets the level of
backlighting for the trackerball and optional keyboard or MantaDigital Control
Interface (MCI). Pressing and holding the button increases the level of
backlighting to the maximum level and then switches to minimum backlighting
(off) and starts to increase the level again. Continually pressing and releasing the
button increments the backlighting to maximum level, the next press switches the
backlight to minimum level. Levels starts to increase again as the button is
pressed.
(3) Screen backlight (down and up). Sets the level of backlighting for the visual
display unit screen. The down button decreases the level of backlighting and the
up button increases the level of backlighting. Note that pressing the down and up
buttons together resets the screen backlight to a default setting. This allows the
user to reset the backlight in the event of selecting the wrong lighting levels for
the ambient conditions, which could cause the screen to appear black. Pressing
and holding the down and up buttons for 3 seconds resets the brightness to the
previously selected level, i.e. the previously selected Daylight, Dusk or Night
setting.
(4) Display Select. This button allows the user to scroll through different system
functions, e.g. radar, ECDIS, and select a function for viewing and control. It is
only applicable to Integrated Bridge Systems or Integrated Navigation Systems
using networked displays and processors. It is not used with stand-alone displays
and processors.
(5) System On/Off. When pressed switches the complete system On or Off.
29 A loudspeaker is also incorporated within the visual display unit to provide an audible
alarm.
Trackerball (MDD-A110)
CD-7253 ISSUE 2
Figure 10 - Trackerball
30 The trackerball controls the on-screen cursor and is used for example to change
parameters, select modes, functions, objects, highlight data, select text. The cursor is
shown as an arrow, cross-hair or square on the screen, depending on the function being used
(refer to the operating instructions in KH3200 for full details).
31 Three pushbuttons are associated with the trackerball and are used to implement the
functions. The 'Cursor Cue' window on the screen indicates the current function of the
three pushbuttons.
32 The trackerball is blue and has LED backlighting. The brightness of the visual display
unit and trackerball backlighting is fully controllable from the Visual Display Unit,
thereby providing suitable backlighting levels for different ambient lighting conditions, e.g. day,
dusk, night. The backlighting can be switched off, if required.
CD-7255 ISSUE 1
33 The keyboard allows the user to input and edit text when required during chart radar
operation (it is not essential if the system is not a chart radar, but is useful for the AIS
function).
NOTE: For buttons which have a second function shown in blue, the Fn button must be pressed
and held down before pressing the required button to enable the alternative function
(shown in blue). However, the alpha-numeric keys with a second function shown in blue
are toggled between the functions by the Num Lock button not by the Fn button. To
toggle the Num Lock function on or off press the Num Lock button.
34 The keyboard also contains a brightness button (light bulb symbol) which allows the
level of the keyboard backlighting to be set when pressed while the Fn button is held
down. Pressing the button increases the brightness, until maximum brightness is reached. There
are three levels: Off (no backlighting), Low and High. Pressing the button again sets the
brightness to minimum (no backlighting), and the level then increases again as the button is
pressed.
CD-7254 ISSUE 1
CD-7256 ISSUE 1
36 The MantaDigital Control Interface contains dedicated controls for the primary radar
functions. The MantaDigital Control Interface is supplied as an option.
38 The Radar Processor Unit may be bulkhead mounted or fitted into a pedestal unit and
provides the processing of radar data for presenting the radar image on the screen, refer to
Figure 14.
39 The cabling to the unit is via an EMC clamp plate located on the base of the unit.
40 The key operated hinged flap on the front of the Radar Processor Unit provides access to
the Floppy Disk Drive and DVD-ROM Drive. Both the ON/OFF switch on the Processor
Unit and the ON/OFF switch on the Visual Display Unit must be ON for the system to operate.
The DVD-ROM Drive and Floppy Disk Drive allow data to be loaded onto the Radar Processor,
e.g. chart information on Chart Radars.
CD-6885 ISSUE 2
41 The Radar Interswitch Unit (RIU) is bulkhead mounted and provides the interface for up
to 6 radar sensors and 6 radar displays.
42 The cabling to the unit is via EMC clamp plates located on the base of the unit.
43 The RIU has an On/Off switch for servicing purposes, located on the base of the unit.
CD-7407 ISSUE 1
44 The Transmitter Interface Unit (TIU) is bulkhead mounted and provides the interface
between the MantaDigital Processor Unit and the Kelvin Hughes Mk4 and Mk5 Radar
Sensors.
45 The cabling is via EMC clamp plates located on the base of the unit.
46 The TIU has an On/Off switch for servicing purposes, located on the top of the unit.
ERGOPOD (NNR-A18)
47 The Ergopod is designed for mounting on the end of a chair arm. It allows the user to
control the screen functions from the chair rather than the visual display unit.
48 The Ergopod provides the same basic operating facilities as the trackerball and three
pushbuttons on the Radar Displays. In addition, the Ergopod is equipped with a plus (+)
and minus (-) range button, a Clutter button (not used) and a screen select button (not used) -
located on the underside of the main pushbutton area above the trackerball.
49 The Ergopod can be used Stand-alone or in Dual configuration with two Ergopods
configured as Master and Slave with shared radar displays.
Figure 16 - Ergopod
Controls
Function Pushbuttons
50 The 3 Main pushbuttons are used together with the trackerball to activate/select a
particular function. On-screen guidance as to which button to press is given in the 'Cursor
Cue' window on the screen.
51 The Range - and + pushbuttons provide a short-cut to the Range Function on a Radar
Display:
(1) Pressing the minus (-) button decreases the range shown on the screen.
(2) Pressing the plus (+) button increases the range shown on the screen.
Trackerball
52 The Trackerball replicates the unit adjacent to the visual display unit and is used to
position the cursor on the screen, near to or on the function to be activated and to change
parameters once a function is activated.
Switching On
53 Press the System ON/OFF button on the Visual Display Unit to switch the system ON.
The operating system will boot up and the Standby screen will be shown.
Switching Off
55 Under normal conditions the user should return to the Standby screen before switching
the system off. This leaves the Radar system in a suitable state to be switched on again
from the Visual Display Unit.
56 Press the System ON/OFF button on the visual display unit to set the unit to OFF.
57 The Processor Unit, RIU and radar sensors are normally left switched ON, and should
only be switched OFF for maintenance purposes.
58 Refer to KH3200 for the shutdown procedure to return to the Standby screen.
TECHNICAL OVERVIEW
59 The basic MantaDigital Radar consists of a MantaDigital Visual Display Unit (with a
user interface), and associated MantaDigital Radar Processor Unit; together with a Radar
Sensor consisting of an antenna, turning mechanism and Radar Transceiver.
60 Up to 6 radar sensors and 6 radar displays can be combined into one system using a Radar
Interswitch Unit (RIU). A typical schematic is shown in Figure 17.
ECDIS
NMEA SERIAL INPUTS/OUTPUTS
ROUTE PLANNING TERMINAL
AUTOPILOT MANTA DIGITAL
PROCESSOR UNIT
NAVIGATION SENSORS MDP-A1 or MDP-A9
DATE/TIME
POSITION
NMEA SERIAL INPUTS
SPEED
HEADING
DEPTH SENSOR
WIND SPEED/DIRECTION
GYRO
SPEED (LOG)
CANBUS
AUDIO
VIDEO
ON/OFF TRACKERBALL
SPEAKER
SWITCH & KEYBOARD
MANTA VISUAL
DISPLAY UNIT
CD-7404 ISSUE 1
62 The MantaDigital widescreen visual display units are designed to be connected to the
MantaDigital Radar Processor unit (MDP-A1 (non-chart radar) or MDP-A9 (chart
radar)).
63 The MantaDigital widescreen visual display unit may contain an integral trackerball and
keyboard (desk top mounted) or a trackerball and keyboard (console mounted). The
interfaces to the Radar Processor Unit are:
64 The MantaDigital widescreen visual display units utilise a colour high definition Thin
Film Transistor (TFT) flat screen LCD display mounted in landscape orientation,
together with associated interface and control circuitry. The visual display unit is designed for
daylight and night viewing by means of a dimmable backlight. The visual display unit types are:
Display Size Pixel Resolution Aspect Ratio Screen Size (mm) Radar
Operational
Area dia
65 The optimal viewing distance for the visual display units are typically:
67 The Radar Processor Unit processes the incoming signals from Radar Sensors and
formats the data for presentation as a radar image.
69 Provision is made for an analogue Log input and an analogue Gyro input to be connected
directly to the processor unit. Analogue or digital serial log and gyro may be used.
70 The radar input consists of radar real time video, sync pulses, azimuth and heading line
pulses. These are processed in the Radar Processor Unit to provide radar image on the
Visual Display Unit.
71 The Processor Unit operates from the ships 110 V/220 V 50/60 Hz AC mains.
72 Optionally, a UPS can be provided to maintain the supplies to both the processor and
visual display unit in the event of a mains failure. If a UPS is not provided with the
system, the Processor Unit must be powered from a UPS feed.
75 As a default condition, in the event of the RIU failing, the RIU should be powered off, and
then each radar sensor will be automatically allocated to one of the radar displays. This
allows limited operation of the system in the event of the RIU failing.
77 The TIU converts the CAN bus control data from the Processor Unit to parallel control
signals for the Mk4 and Mk5. It also provides all the DC supplies required by the radar
sensor.
Radar Sensor
79 The radar sensor may be either X-band or S-band and includes the antenna and turning
mechanism, transceiver (upmast (mounted in the turning mechanism) or downmast).
Note that the SharpEyeTM transceiver is always mounted upmast.
80 The following radar sensors are available for the MantaDigital system:
Ergopod
81 The Ergopod is either connected directly into the widescreen display, or is connected via
Display Network Controller (DNC) Unit (FSD-A10) for a full multi-function display
system.
SYSTEM SPECIFICATIONS
82 Table 1 provides a summary of the categories and basic differential capabilities for each
category of SOLAS shipborne radar equipment. Note that either the 520 mm (20 inch) or
650 mm (26 inch) displays may be used for Cat 2 and Cat 3 ships/craft, but only the 650 mm
(26 inch) display is compliant for Cat 1 ships/craft. Table 2 provides the equipment specification
for the MantaDigital Radar Display.
Category of Ship/Craft
Required Actual
Cat 3 Cat 2 Cat 1
Size of ship/craft <500 gt 500 gt to <10,000 gt All ships/craft
and HSC <10,000 10,000 gt
gt
Minimum operational 180 mm 250 mm 320 mm
display area diameter
Minimum display area 195 mm x 195 mm 270 mm x 270 mm 340 x 340 mm
Auto acquisition of targets - - Yes Yes
Minimum acquired Radar 20 30 40 200
target capacity
Minimu8m activated AIS 20 30 40 500
target capacity
Minimum sleeping AIS 100 150 200 500
target capacity
Trial Manoeuvre - - Yes Yes
NOTE: The processing capacity of the AIS information should be in accordance with IEC 62388
Function Parameters
Display 520 mm (20 inch) TFT LCD Colour Flat Panel
Radar Operational Area minimum diameter: 258 mm
or
Returns to default luminance when Inc and Dec buttons controls pressed simultaneously
for 3 seconds
Function Parameters
Antenna Sizes "S" band - 3.8 m low profile antenna
North Up
Course Up
Gyro Input All types of stepper, synchro, "M" type with 90:1, 180:1 and 360:1 ratios
IEC 61162-2 High Speed Serial Gyro Interface.
Update rate: 20 Hz
Primary Speed Input Single Axis 100, 200, 400 Pulse/NM
Manual, VHW
Secondary Speed Input Fixed track target
Function Parameters
Bearing Data Bearing scale: electronically generated 1 , 5 , and 10 from 0 to 359.9
Tracking out to 24 NM
Function Parameters
Power Supplies 110V nominal, 220V nominal (50-60Hz) - single phase
VDR Interface: A WUXGA RGB video output is provided for a VDR or slave display.
Resolution: 520 mm display; 1680 x 1050 pixels: 650 mm display; 1920 x 1200 pixels.
Function Parameters
Mechanical Construction: Processor and pedestal:
Aluminium fabricated sheet metal
Display:
ABS moulding.
Orientation: landscape
Depth: 786 mm
Weight: 33 kg
Weight: 20 kg
CD-7246 ISSUE 2
Function Parameters
Mechanical (cont) Remote Trackerball with Pencil tray MDD-A100:
Height: 90 mm
Width: 486 mm
Depth: 228 mm
Weight: 1.5 kg
CD-7254 ISSUE 1
CD-7253 ISSUE 2
Electrostatic
damage: Provision for wrist strap point
HERE
KH2070-2
KH2070-2
CONTENTS
Para Page
1 INTRODUCTION 2.3
3 PRE-INSTALLATION REQUIREMENTS 2.3
5 UNPACKING AND INSPECTION 2.3
7 SPACE REQUIREMENTS 2.3
8 SPECIFICATION 2.4
9 INSTALLATION 2.4
14 MantaDigital Processor Unit 2.15
14 Display Interface PCB 2.15
16 Systems Interface PCB 2.17
19 Serial Expansion PCB (optional) 2.18
21 Data Interface Unit 2.19
23 Programming the PCBs 2.24
23 Display Interface PCB 2.24
29 Systems Interface PCB 2.25
ILLUSTRATIONS
Figure Page
1 MantaDigital Processor Unit (MDP-A1, A2, A3, A4, A5, A6 and A9): Installation Diagram 2.6
2 MantaDigital Processor Unit: Common External Cable Connections 2.7
3 MantaDigital Processor Unit: Cable Entry Detail 2.8
4 MantaDigital Processor Unit: Mains Connections to Power Supply 2.9
5 Display Interface PCB (FSD-A179): Location of Links, LEDs and Connectors 2.16
6 Systems Interface PCB (FSD-A178): Location of Links, LEDs and Connectors 2.17
7 Serial Expansion PCB (FSD-A198): Location of LEDs and Connectors 2.18
8 Data Interface Unit to MantaDigital Processor Unit: Interconnections 2.21
9 Data Interface Unit (VDR-A4): Installation Dimensions 2.22
10 Data Interface Unit (VDR-A4): Assembly 2.23
CONTENTS (CONT.)
TABLES
Table Page
1 Display Interface (FSD-A179): External Connector Details 2.10
2 Systems Interface (FSD-A178): External Connector Details 2.12
3 Serial Expansion (FSD-A198): External Connector Details 2.14
4 Data Interface Unit: External Connector Details 2.19
5 Data Interface Unit: Serial Connector Details 2.21
KH2070-2
INTRODUCTION
1 This Chapter provides common installation information for the MantaDigital Processor.
PRE-INSTALLATION REQUIREMENTS
3 The Processor unit should ideally be as close as possible to the Display unit.
(1) Check that the Installation Fitting Kit is available including all software and
keys.
(2) Ensure that there is sufficient space in front of the processors designated
position to allow the operator to work comfortably, and at the bottom to allow
installation of cables.
(3) Ensure that the cables are installed in their correct position(s) to allow connection
of the Processor.
(4) Ensure that there is enough space around the unit for maintenance purposes.
(1) It is essential that the contents are checked against the invoice.
(2) Carefully examine all packing materials to ensure that no items have been
overlooked. In particular, ensure that the fitting kits and cable kits supplied are
recovered from the packaging.
6 In the event of any discrepancy, the supply Authority MUST be informed immediately .
SPACE REQUIREMENTS
7 Refer to the relevant illustrations provided in this Chapter, to ascertain the space
requirements for each item of equipment and ensure that adequate space is provided,
both for operation and maintenance access.
Note: For Radar and ECDIS systems, Cable Kit MDD-A115-* is provided to connect a Display
Unit to the associated Processor Unit. The maximum length of this cable is 20m, ensure
the two units are placed within reach of the cabling kit provided.
SPECIFICATION
8 Details of the weight, power supplies and compass safe distances for the MantaDigital
Processors are provided below.
Grade 1: Grade 2: 1
MantaDigital Processor 0.6 m 0.4 m
Manta Specifications
INSTALLATION
9 Refer to Figure 1 and 2 for installation of the MantaDigital Processor Unit. The
MantaDigital Processor unit is designed for bulkhead mounting in a protected
environment. The actual siting of the equipment is generally shown on the approved
compartment layout for the particular ship. There are several versions of the processor
depending upon its function as detailed below:
10 Mark out the position of the four bulkhead mounting fixing points of the Processor unit at
the designated location, leaving sufficient clearance for ventilation, cable access and
maintenance/servicing.
11 Drill the required bolt positions and secure the Processor unit in position, using four M10
bolts.
12 The Processor unit is supplied with a common Fitting Kit MDP-A165, which contains
the standard items required for the installation of the processor. In addition, each internal
board connector is supplied ready fitted in its correct location. It is recommended that one
connector at a time is removed and wired up so as to ensure that the correct connector is used and
none get mislaid.
NOTE: In addition to the fitting kit supplied, 4 M10 fixings e.g. bolts, nuts and washers,
etc., are to be supplied by the shipbuilder.
13 To install the display cabling to the Processor unit, refer to Figure 13 in chapter 2a. Also
refer to chapter 2a for system specific connections and implement the following:
(1) Release the single keylock on the left-hand side of the door of the Processor unit,
and hinge the door back to gain access to the cable connectors.
(2) Connect the earth braid/cable to the earth stud on the Processor unit.
(3) Loosen the two screws securing each cable clamp plate in position and move each
clamp plate away from its associated cable access hole.
(4) Connect cabling via the cable access holes in the base of the unit. Ensure that the
sleeving of each cable is cut back sufficiently to allow its EMC shield to make
contact with the cable clamp. Make the connections, as detailed in the
appropriate interconnections diagram(s).
(5) Cut to length and fit the self adhesive EMC cable gripper supplied in the fitting kit
and fix to both sides of the cable clamps.
(6) Tighten the cable clamp plates to secure the cables entering the unit, ensuring that
each cable's EMC shield makes good electrical contact with the clamp. Fit a cable
tie around the cables and through appropriate holes in the perforated mounting
plate.
(7) Ensure that each cable is clearly and indelibly labelled with its connector number
and function.
(8) On Processor Units MDP-A1 and MDP-A9 only, unclip the electronics tray and
lower allowing access to the transit plate. Remove the transit plate holding the
motherboard and hard disk drive in position for transit.
Figure 1 - MantaDigital Processor Unit (MDP-A1, A2, A3, A4, A5, A6 and A9):
Installation Diagram
CONNECTOR UNIT
SERIAL I/O 1 PL2 SYSTEMS INTERFACE PCB
RS422/232 SERIAL INPUTS FROM SERIAL I/O 8 PL5 SYSTEMS INTERFACE PCB
SHIP'S NAVIGATION SENSORS
SERIAL I/O 9 PL1 SERIAL EXPANSION PCB
SERIAL I/O 16 PL4 SERIAL EXPANSION PCB PL4 REMOTE STATUS & ALARM MODULE
PL1 AUDIO 1
DISPLAY INTERFACE PCB
PL1 AUDIO 2
DISPLAY INTERFACE PCB
CD-6895 ISSUE 2
LIVE
MAINS INPUT EARTH
NEUTRAL
CD-7040 ISSUE 1
For RS232
Note: If only receiving, use only pins 3 and 4.
If only transmitting, use pins 2 and 6 only.
If transmitting and receiving, use pins 3 and 4 for receiving and pins 2 and 6 for transmitting and
link pins 2 and 4 if the other equipment receiver is not isolated.
14 On the Display interface PCB set the links as Follows, refer to Figure 5.
1 PL8 1 PL4
PL18 PL7 1 PL3 1
SK5
LK10 D5
D22 FS2 FS3 B LK8 A
LK6
PL2 1 PL6 1
PL38
B
LK9
LK7
LK5
LK3
A
1
PL5 SK2
LK2
LK4
SK4 D1
TP1
TP2
PL1 1
DANGER
FS1
LK1
HIGH SK1
VOLTAGE D28 SK6
SK7 SK3
Figure 5 - Display Interface PCB (FSD-A179): Location of Links, LEDs and Connectors
16 On the Systems Interface PCB, set the links as follows, refer to Figure 6
F1
TP5
VOLTAGE
HIGH
DANGER
LK2
PL7
PL8
TP4
PL6
TP1
TP9
1
TP2
1
TP7
TP6 TP8
TP3
PL1
LK1
PL5 PL3
1 1
CD-6888 ISSUE 3
17 LEDs D57-D64 (Blue) flash to indicate the presence of serial input data for their channel.
The LEDs are located next to the relevant input connector. D44 (green) indicates that the
Processor is active. The LEDs are only lit when the system is powered up.
18 Fuse F1 is for the +12 V supply and is rated at 3.15 A anti surge.
PL4 PL2
1 1
PL3 PL1
1 1
CD-6891 ISSUE 2
20 LEDS D9-D16 (blue) flash to indicate the presence of serial input data for their channel.
The LEDS are located next to the relevant input connector.
21 The Data Interface Unit (DIU) is designed for bulkhead mounting in a protected
environment. The actual siting of the equipment is generally shown on the approved
compartment layout for the particular ship.
22 To install the DIU, refer to Figures 9 and 10, and proceed as follows:
(1) Ensure adequate access space is provided at the installation position for the DIU.
Sufficient clearance is required for maintenance access and cable access.
(2) Mark out the position of the four bulkhead mounting fixing points at the required
installation position.
(3) Fit the DIU and secure using the four M4 bolts.
(4) Release the six screws securing the cover to the case of the unit and remove the
cover.
(5) Slacken, but do not remove, the screws securing the cable clamps to the case and
lift the cable clamps clear of the access holes.
(6) Install the cabling as required for the system. The cables, with the exception of
the earth cable, are fed in through the clamp plates at both ends of the unit, and
connected to the terminals on the PCB Analogue. Refer to the information plate
located on the underside of the cover of the DIU for details.
(a) Connections for the external equipment are as follows:
Table 4 - Data Interface Unit: External Connector Details
(b) Connect cabling from the DIU to the MantaDigital Processor Unit as
follows:
SIGNAL CONNECTOR
AT DIU
+12 V PL9-1
0V PL9-2
TX (DATA OUT) PL14-1
GROUND PL14-2
RX (DATA IN) PL14-3
RX Return PL14-4
LINK TO POSITION A
CD-6916 ISSUE 2
255
1
1
1
PL1
PL5
PL7
PL3
SL4-CL-V
SL6-CL-V
SL6-CL-V
SL6-CL-V
SL6-CL-V
1 PL14
1
PL12
128 FIXING CTRS
145
SL8-CL-V
1
1
PL6
PL8
PL4
PL2
SL6-CL-V
SL6-CL-V
SL6-CL-V
SL6-CL-V
SL2-V
1 PL9
ANALOGUE PCB
CD-5581
23 Two programs are loaded on this PCB, these have to be loaded separately. The first set
uses the KHLoader programme and the second requires the AtmelBlower. Both
programs are available on the VDR Recording software.
24 When the system is being upgraded, and a UPS is fitted (e.g. for a VDR), the UPS control
must be disabled or the system will shut down. This control is found from the desktop. To
disable the UPS (if fitted):
(1) Select Control Panel, Power Options, UPS, Select, set manufacturer to (none),
finish, OK. Wait for about 10 seconds for it to take effect.
(2) Disconnect PL8. This carries the power supply control signals and will prevent
the system switching off.
(3) Disconnect PL6. This is to stop there being any possibility that serial data is
generated by the system whilst it is being reprogrammed. PL6 connects this PCB
to the front panel.
25 To load the program using KHLoader:
(1) Make Link 1. This is to see the data being generated on the KHLoader window.
(2) Connect the download lead to Socket 5, which is the PS2 connection point.
(3) Run KHLoader and download the new code.
26 To load the Atmel Power Control microcontroller software the following steps need to be
followed:
(1) Select Control Panel, Power Options, UPS, Select, set Manufacturer to Generic,
select model as custom, ensure Port is COM4, Next, set as shown below.
(2) Ensure that the interface is set up exactly as shown below including the Negative
low battery disabled. When completed wait for about 20 seconds after selecting
finished; then check that the USB via the FSD-A179 is functioning, that VDR
information is shown on the front panel when the VDR runs up and that the UPS
works correctly.
(3) This should only be tested by powering off the unit at the mains breaker, not the
on/off switch, to see that the batteries take over. The green power light should
flash if this happens.
(4) Reconnect the power.
29 LK1 is the download link for the processor on the PCB, and LK2 allows the ATMEL
processor to be programmed. Both these links are used in the factory during set up.
30 The ATMEL is programmed using the ATMEL blower program provided on the
software disc. The ATMEL processor processes the heading information from the Gyro.
Its power is derived from the Gyro.
KH2060-2A
CONTENTS
Para Page
1 INTRODUCTION 2a.3
5 SYSTEM CONFIGURATIONS 2a.3
6 PRE-INSTALLATION REQUIREMENTS 2a.3
8 UNPACKING AND INSPECTION 2a.4
10 SPACE REQUIREMENTS 2a.4
11 SPECIFICATION 2a.4
12 CONNECTIONS 2a.5
16 Display Connections 2a.5
18 INSTALLATION 2a.6
187 Desk Top Mounted Visual Display Units 2a.6
21 Console Mounted Visual Display Units 2a.7
24 Pedestal Unit 2a.8
27 Console Mounted Trackerball (MDD-A110) 2a.19
29 Console Mounted Trackerball and Pencil Tray (MDD-A100) 2a.19
30 Console Mounted Trackerball and Keyboard (MDD-A101) 2a.19
31 Console Mounted Trackerball and MCI (MantaDigital Control Interface) (MDD-A102) 2a.19
32 Display Interface PCB (FSD-A242) 2a.20
37 MAINTENANCE - DESK AND PEDESTAL MOUNTED RADAR DISPLAYS 2a.26
CONTENTS (CONT.)
ILLUSTRATIONS
Figure Page
1 MantaDigital 20" Desktop Widescreen Visual Display Unit: Installation Dimensions 2a.9
2 MantaDigital 26" Desktop Widescreen Visual Display Unit: Installation Dimensions 2a.10
3 MantaDigital 20" Widescreen Console Visual Display Unit: Installation Dimensions 2a.11
4 MantaDigital 26" Widescreen Console Visual Display Unit: Installation Dimensions 2a.12
5 Widescreen Console Visual Display Unit: Fitting Spring Clips 2a.13
6 MantaDigital 20" Pedestal Unit: Installation Dimensions 2a.14
7 MantaDigital 26" Pedestal Unit: Installation Dimensions 2a.15
8 Console Mounted Trackerball Assembly: Installation Dimensions 2a.16
9 Console Mounted Trackerball and Keyboard/Pencil Tray/MCI:
Console Cutout Dimensions 2a.17
10 Console Mounted Trackerball and Keyboard/Pencil Tray/MCI:
Console Mounting Assembly 2a.18
11 Display Interface PCB (FSD-A242): Location (20" Visual Display Unit) 2a.20
12 Display Interface PCB (FSD-A242): Location (26" Visual Display Unit) 2a.21
13 Display Interface PCB (FSD-A242): Location of Connectors 2a.22
14 MantaDigital Widescreen Visual Display Unit to Processor: Interconnections 2a.24
15 Remote Keyboard: Connections 2a.25
16 MantaDigital Widescreen Desktop Visual Display Unit: Maintenance Position 2a.27
KH2060-2A
INTRODUCTION
1 This Chapter provides common installation information for the MantaDigital Wide
Screen Visual Display Units. The visual display units are designed to be either desk
mounted or console mounted.
2 The Desk Mounted Visual Display Unit can also be supplied pre-mounted on a Pedestal
containing a Processor Unit.
3 Both sizes of Desktop Visual Display Unit are mounted in the same manner, the only
differences being the position of the mounting holes and cutouts. Similarly, both sizes of
the Console Visual Display Unit are mounted in the same way, again the only differences being
the position and size of the mounting holes and cutout.
SYSTEM CONFIGURATIONS
PRE-INSTALLATION REQUIREMENTS
6 The Visual Display Unit should ideally be as close as possible to the Processor Unit.
(1) It is essential that the contents are checked against the invoice.
(2) Carefully examine all packing materials to ensure that no items have been
overlooked. In particular, ensure that the fitting kits and cable kits supplied are
recovered from the packaging.
9 In the event of any discrepancy, the supply Authority MUST be informed immediately.
SPACE REQUIREMENTS
10 Refer to the relevant illustrations provided in this Chapter, to ascertain the space
requirements for each item of equipment and ensure that adequate space is provided,
both for operation and maintenance access.
NOTE: Cable Kit MDP-A115-* is provided to connect the Visual Display Unit to the associated
Processor Unit. This cable kit is either 10 m or 20 m (denoted by the suffix -10 or -20).
Ensure the two units are placed within reach of the cabling kit provided, allowing
1 m slack which is required internally in the Visual Display Unit.
SPECIFICATION
11 The basic LCD panel is an full colour, daylight, high definition Widescreen visual
display unit mounted in landscape mode. Details of the weight, power supplies and
compass safe distances for the MantaDigital Widescreen visual display units are provided
below.
Compass Safe Distances
Grade 1: Grade 2: 1
MantaDigital Desktop Visual Display Unit 2.0 m 0.8 m
MantaDigital Console Visual Display Unit 2.0 m 0.8 m
MantaDigital Pedestal Visual Display Unit 2.0 m 0.8 m
MantaDigital Specifications
CONNECTIONS
12 The cable kit supplied is either 10 m or 20 m long. There are 2 cables between the visual
display unit and the processor unit. The Video (SVGA) cable is supplied with a 15 way
high density D-Type connector at each end. The other (Canbus) cable is supplied with a suitable
connector at the display unit end; the cable is un-terminated at the processor unit end. Note that
the pedestal mounted display uses a different Canbus cable, which is 2 m long and terminated at
both ends.
13 When a pedestal mounted display and processor unit is supplied, all the cabling between
the processor unit and the visual display unit is already fitted.
14 When installing the cables, at the visual display unit, ensure that enough free cable
(approximately 1 m) is left at the connector end to reach the visual display unit's plugs
and sockets. This allows cable slack so that the unit can be placed on its back, or for the screen to
be removed for servicing.
15 The processor unit is supplied with its input connectors already in place on each PCB.
They should be removed one at a time and the appropriate cable connections made. Upon
installation of the processor unit, any excess cable may be cut back prior to the termination of the
individual cores.
Display Connections
16 Connections between the Visual Display Units and MantaDigital Processor Unit are
made using the cables provided in the Cable kit MDD-A115-* where * can be either 10 or
20 meaning the cable length of either 10 or 20 metres respectively. See figure 14.
Cable Visual Display Unit Connector type Processor Connection Connector type
connection
MantaDigital Display Interface PCB Display Interface PCB
Canbus PL7 12 Way Klippon PL7 12 Way Klippon
MDD-A122-*
Display Interface PCB Display Interface PCB
Audio Input PL3 2 way Klippon PL1 4 way Klippon
NOTE: The Maximum recommended cable length for Visual Display Unit connections is 20 m.
All cables must be EMC bonded by the retaining clamps at the entrance of the
visual display unit and processor unit.
INSTALLATION
NOTE: All installation must be carried out with the ship's power to the units switched OFF.
18 Refer to Figures 1 and 2, for installation of the Desk Mounted Visual Display Units.
(1) Prepare the desktop by cutting the access hole and drilling 6 mounting holes as
shown in figures 1 and 2.
(2) Position the visual display unit on the desktop and then place it on its back with
the cutout in the desktop in front of the visual display unit. The unit is designed so
that it can be laid on its back without causing damage. This allows access to the
cutout.
(3) Remove the cover/clamp plate on the base of the visual display unit by removing
the 8 fixings. Retain the fixings.
(4) Ensure the links on the Display Interface PCB (FSD-A242) are set as follows,
refer to figure 13 for link locations:
LK2 OPEN CAN bus is powered externally
MADE CAN bus is powered internally (Ground)
LK4 OPEN CAN bus is powered externally
MADE CAN bus is powered internally (+12 V)
LK3 OPEN CAN 1 unterminated
MADE CAN 1 terminated
LK5 OPEN CAN 2 unterminated
MADE CAN 2 terminated
LK6 MADE Not used, should be MADE for normal operation
LK7 OPEN System Fail Audio alarm disabled
MADE System Fail Audio alarm enabled
NOTE: Normally all the links are MADE
(5) Feed the Canbus, Video and Mains cables through the cutout on the desktop. If an
auxiliary video is being used, e.g. CCTV, feed the ship's video cable through the
cut-out.
(6) Feed the Canbus, Video and Mains cables through the cable clamps on the cover
plate, and if used, the ship's video. Ensure approx. 1 m of cable is fed through the
clamp plates to allow enough slack within the Visual Display Unit for
maintenance purposes. Secure the cables with the cable clamps.
(7) Connect the cables between the Desktop Visual Display Unit and the Processor
Unit in accordance with Figure 14. Connect the Video cable to the video
connector on the base of the widescreen visual display unit, refer to figures 11
and 12. Connect the Canbus cable to the Display Interface PCB (FSD-A242),
refer to figure 13. Connect the ship's video, e.g. CCTV, if used, directly to the
display.
(8) Connect the mains cable to PL9 on the Display Interface PCB (FSD-A242), refer
to figure 13.
(9) Refit the cover to the baseplate, ensuring the cables are neatly folded into the base
of the Visual Display Unit. Secure the cover with the 8 retained fixings.
(10) Position the unit on the desktop and secure using the supplied bolts.
(11) Connect all cables between the MantaDigital Processor unit and all other system
equipment, in accordance with the appropriate wiring diagrams.
21 Refer to Figures 3 and 4, for installation of the Console Mounted Visual Display Units.
22 The Console Mounted Visual Display Unit is supplied in two parts, comprising display
glass assembly and a display unit assembly. The units are designed to be fitted within a
Console with cutouts, screen support angle and fixing holes created as shown in figures 3 and 4.
(1) Refer to Figures 3 and 4, prepare the ships panel by cutting out the mounting hole
and fitting two screen support angles together with fixing holes with self
clinching nuts and studs.
(2) Ensure the links on the Display Interface PCB (FSD-A242) are set as specified in
paragraph 20(4) on the previous page, refer to figure 13 for link locations.
(3) Ensure that the two spring clips are fitted to the top two lugs on the Visual Display
Unit, refer to Figure 5. The spring clips are located on the top left-hand and
right-hand corners of the unit.
(4) If there is no access behind the console panel, connect the Video and Canbus
cables from the processor to the visual display unit and connect the mains cable to
the visual display unit in accordance with figure 14.
(5) Locate the Display unit on to the Screen support angle ensuring that the two studs
locate through the two centre holes of the visual display unit's flanges.
(6) Secure the visual display unit to the console using 4 x M4 screws into the Screen
support angle.
(7) If the protective film is still attached to the visual display unit, carefully peel it
off.
(8) Slide the top of the visual display unit glass assembly into the console cut out
ensuring that the spring clips locate behind the console.
(9) Secure the visual display unit glass assembly to the panel using an M4 screw in
each of the bottom corners of the visual display unit glass into the console.
(10) Fit screw covers over the two screw holes in the bottom corners of the Visual
Display Unit.
(11) If not already fitted, connect all cables between the Visual Display Unit and the
MantaDigital Processor unit, in accordance with figure 14. In addition, if an
auxiliary video is being used, e.g. CCTV, connect the ship's video cable to the
widescreen visual display unit.
(12) Connect a mains cable to the Visual Display Unit.
Pedestal Unit
24 Refer to Figures 7 and 8 for installation of the Pedestal Unit, which contains a processor
unit and a Desk Mounted Visual Display Unit combined into one unit.
25 The interconnections between the visual display unit and the processor unit are pre-wired
in the factory so that on installation, cable access is only required to the bottom of the
processor unit.
419
A
F F
520
718
E E
280.00 25.0
125.00
HATCHED AREA INDICATES
AREA TO BE CUT OUT OF DESK TOP
FOR CABLE ENTRY
D D
Installation Dimensions
200*
310.00*
470.00*
C C
B B
6 M8 FIXING POINTS
100 30
12 11 10 9 8 7 6 5 4 3 2 1
Page 2a.9
KH2060-2a
12 11 10 9 8 7 6 5 4 3 2 1
Parts List
ITEM QTY PART NUMBER TITLE
786 REF
H 1 1 MDD-A143 MANTADIGITAL DISPLAY DESKTOP 26" H
2 1 MDD-1066 UNIT LABEL 26" DESKTOP
Page 2a.10
KH2060-2a
G G
504 REF
A
F F
D D
Installation Dimensions
200*
390.00*
590.00*
C C
B B
100 30
DRAWING PRACTICE TO BS8888
This document is the property of
USED ON DEPT TOLERANCES UNLESS MATERIAL
ALL DIMENSIONS IN MILLIMETRES KELVIN HUGHES
12 11 10 9 8 7 6 5 4 3 2 1
718
1120
700
520 375
595
4 HOLES 14
FOR DECK MOUNTING
160
138
465
784
1200
700
650
375
595
4 HOLES 14
FOR DECK MOUNTING
250
580
28 Connect the Trackerball to the Visual Display Unit, as detailed in Figure 14.
29 To fit the Pencil Tray and Trackerball as flush mounted units in a console, prepare the
console as shown in figure 9.
(1) Fit and secure the Pencil Tray and the Trackerball to the moulded tray using 8 and
4 screws respectively.
(2) Locate the tray assembly behind the console and secure to the 8 studs.
(3) Using double sided tape, secure the Front Tray Overlay into the console cutout.
(4) Connect the Trackerball to the Visual Display Unit, as detailed in Figure 14.
30 To fit the Keyboard and Trackerball as flush mounted units in a console, prepare the
console as shown in figure 9.
(1) Fit and secure the Keyboard and the Trackerball to the moulded tray using 8 and 4
screws respectively.
(2) Locate the tray assembly behind the console and secure to the 8 studs.
(3) Using double sided tape, secure the Front Tray Overlay into the console cutout.
(4) Connect the Keyboard and Trackerball to the Visual Display Unit, as detailed in
Figure 14. Connections to the Keyboard (MDD-A130) are shown in Figure 15.
31 To fit the MCI and Trackerball as flush mounted units in a console, prepare the console as
shown in figure 9.
(1) Fit and secure the MCI and the Trackerball to the moulded tray using 8 and 4
screws respectively.
(2) Locate the tray assembly behind the console and secure to the 8 studs.
(3) Using double sided tape, secure the Front Tray Overlay into the console cutout.
(4) Connect the Manta Control Interface and Trackerball to the Visual Display Unit,
as detailed in Figure 14.
32 The Display Interface PCB (FSD-A242) is mounted on the back of the LCD assembly.
33 When a console Visual Display Unit is being installed, the Remote Keyboard and
Remote Trackerball plug into this PCB.
34 For Desktop Visual Display Units with an internally mounted PCB, the keyboard and
trackerball are already connected to the Display Interface PCB.
35 Connect the Canbus Cable (MDP-A122-**) [where ** denotes the length in metres] to
PL3, 5 and 9 of the Display Interface PCB as detailed in the interconnections diagram
(figure 14).
CD-7251 ISSUE 1
Figure 11 - Display Interface PCB (FSD-A242): Location (20" Visual Display Unit)
CD-7411 ISSUE 2
Figure 12 - Display Interface PCB (FSD-A242): Location (26" Visual Display Unit)
PL2 LK5
PL7
1
IC2
1
1 RL1
1
PL4 LK2
SK3 LK6
PL9
PL1
1
TRACKERBALL FS3 LK7
LK4
IC9
PSU1
PL5
LK3 1 PL3
SK1
IC15
KEYBOARD 1 DANGER
HIGH
PL8 VOLTAGE
SK2
FS1
PROGRAMMING
1 FS2
PL6 PL10
ERGOPOD
VIEW ON UNDERSIDE
Page 2a.24
FSD-A179 VIDEO CABLE NNR-A988-*
KH2060-2a
SK7 SK1
(PART OF CABLE KIT MDD-A115-*) OR
RED 1 1 RED PiP
GREEN 2 2 GREEN 1 GND CCTV
BLUE 3 3 BLUE 2 GND
N/C 4 4 GND S-VIDEO 3 Y SIGNAL
GND 5 5 GND 4 C SIGNAL
GND 6 6 GND
VGA PORT VIDEO OUTPUT GND 7 7 GND
15-WAY HIGH DENSITY D-TYPE GND 8 8 GND
N/C 9 9 +5V SPEAKER ASSEMBLY D-TYPE
E
L
N
GND 10 10 GND ON/OFF MDD-A123 RS232
N/C 11 N/C
1
2
3
4
5
6
7
8
9
11
1
2
1
2
3
N/C 12 12 DDC SDA
H. SYNC 13 13 H. SYNC
V. SYNC 14 14 V. SYNC CABLE
15 CABLE CABLE
N/C 15 DDC SCL MDD-A117
(NOT FITTED ON MDD-A116 MDD-A118
ALARM SYSTEMS)
PL5
1
PL9
1
2
3
4
1
2
3
1
2
PL4
PL10
PL3 2
W/Br
E
L
N
ON/OFF 13 3 ON/OFF
Tx
Rx
PROCESSOR ON/OFF Br GND
GND
GND
GND 14 4
OUT+
OUT-
MAINS OUT
PL1 PL3 TO DISPLAY
W/G
GND 2 1 GND
AUDIO OUTPUT 1 G
OUT 1 2 AUDIO IN DISPLAY
DATA OUT
PL7 PL7
SCRN SCRN
GND 1 1 GND
W/B MANTADIGITAL
CAN1 L 2 2 CAN1 L
B WIDESCREEN DISPLAY
CAN1 H 3 3 CAN1 H
GND 4 4 GND INTERFACE PCB
CAN1 LR 5 5 CAN1 LR FSD-A242
CAN1 HR 6 6 CAN1 HR
DNC GND 7 7 GND DNC
W/O
Interconnections
CAN2 L 8 8 CAN2 L
O 9
CAN2 H 9 CAN2 H
GND 10 2m CABLE (MDD-A137) 10 GND
CAN2 LR 11 IS TERMINATED BOTH ENDS. 11 CAN2 LR
PS2
PS2
MAINS IN
SUPPLIED PRE TERMINATED AT
DISPLAY END.
(PART OF CABLE KIT MDD-A115-*) DATA
N/C
GND
+5V
CLK
DATA
N/C
GND
+5V
CLK
+12V
+5V
Tx
Rx
GND
1 E
2 L
3 N
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
PL9
PL6
SK1
SK3
MAINS IN
KEYBOARD TRACKERBALL ERGOPOD
MDD-A101 MDD-A100
MantaDigital
37 For maintenance purposes it may be necessary to remove the visual display unit from the
unit's moulding.
NOTE: If possible place the unit on its back for servicing. The following procedure should only
be used if absolutely necessary.
(1) Prise off and retain the two screw covers at the bottom corners of the display glass
assembly and remove and retain the revealed screws.
(2) Remove and retain the two screws from the top of the main moulding that secure
the top of the display glass assembly.
(3) Carefully lift the display glass assembly away from the main moulding to the
limit of the cable slack. DO NOT PLACE UNDUE STRESS ON THE CABLE
WHEN REMOVING THE DISPLAY GLASS ASSEMBLY.
(4) Carefully disconnect all cables from the Widescreen Controller PCB. The glass
can then be removed and stored safely.
(5) Remove and retain the 4 screws securing the display flanges to the main
Moulding. Carefully lift the visual display unit away from the main moulding and
tip it backwards and slide the side flanges into the retaining grooves in the main
moulding see Figure 16.
(6) The connections on the visual display unit can now be reached without having to
support the visual display unit.
39 To refit the display to the moulding:
(1) Reposition the visual display unit against the main moulding ensuring that the
two studs locate through the centre holes on each flange. Secure the flanges to the
moulding using the 4 previously retained screws.
(2) Reconnect all the cables, replace the Display Glass Assembly, and secure using
the previously retained screws in the top of the moulding and at the bottom
corners of the assembly.
(3) Replace the screw covers at the bottom corners of the visual display unit.
KH2060-2B
RADAR INSTALLATION
CONTENTS
Para Page
1 INTRODUCTION 2b.3
3 FACTORS AFFECTING INSTALLATION 2b.3
4 Survey 2b.3
5 Documentation 2b.3
6 Radar Antenna Installation 2b.4
7 Interference of Other Antennas 2b.4
8 Location Relative to Masts, Funnels and Other Constructions 2b.5
10 Blind Sectors and Range 2b.5
12 Lifting Radar Equipments 2b.5
13 General Requirements 2b.6
17 Interaction with Sea and False Echoes 2b.6
18 Cables and Grounding 2b.6
19 Power Source 2b.7
20 Radar Controls and Display 2b.7
22 Initial Installation of Radar 2b.7
24 SYSTEM CONFIGURATIONS 2b.8
25 INTERFACES 2b.8
25 Gyro Interface 2b.8
26 Speed Sensor (Log) 2b.8
27 Serial Interfaces 2b.8
28 VDR Interface 2b.8
29 Alarm Outputs 2b.9
30 PRE-INSTALLATION REQUIREMENTS 2b.9
31 MantaDigital Radar Processor Unit 2b.9
Link Settings 2b.13
32 Switch Settings 2b.13
Test Points 2b.13
33 VDR INTERFACE 2b.13
34 MANTADIGITAL CONTROL INTERFACE 2b.15
CONTENTS (CONT.)
ILLUSTRATIONS
Figure Page
1 Radar Processor (MDP-A1 & MDP-A9): External Cable Connections 2b.10
2 Radar Processor Unit (MDP-A1 & MDP-A9): Location of Boards 2b.11
3 Radar Interface PCB (FSD-A223): Location of Connections 2b.12
4 Processor: RIU or Sensor Interconnections 2b.14
5 MantaDigital Control Interface: Location of Connections 2b.15
TABLES
Table Page
1 Radar Interface PCB (FSD-A223): External Connector Details 2b.12
KH2060-2B
RADAR INSTALLATION
INTRODUCTION
1 This Chapter provides specific installation information for the MantaDigital Radar
Processor when used in Radar configuration and general guidance for installing radar
systems.
3 Special care should be taken to ensure the correct installation of the radar, in order to
achieve the performance of the radar system. These guidelines apply to all shipborne
radar installations mandated by the 1974 SOLAS Convention, as amended. The guidelines take
into account IMO resolution MSC.192 (79): Adoption of the revised performance standard for
radar equipment.
Survey
4 Surveys on Convention ships should be carried out in accordance with the rules laid
down in resolution A.948(23) Revised Survey Guidelines under the harmonized
system of survey and certification, and Protocol of 1988 relating to the International
Convention for the Safety of Life at Sea, 1974, as amended.
Documentation
5 Prior to the radar installation, the following documentation should be made available, as
appropriate:
(1) Scaled drawing(s) of the ship with views from the port, starboard, fore, aft and
from above the vessel, on which the radar and other antenna positions are
indicated. Any ship structure that may obstruct or degrade radar performance
should also be shown, for example masts, funnels, structure or cargo. The
possible turning and jib range of movable objects like cranes are to be indicated.
(2) Scaled drawing of the antenna arrangement including the outline drawing for the
rotation radius.
(3) Drawing(s) of the bridge layout showing the position of the radar display unit(s)
and additional locations (for example, electronic rooms) for housing radar units.
(4) Manufacturers documentation describing the installation and interconnection of
the radar system, the equipment units including radar frequency band and
antenna size, equipment type and evidence of type approval documentation.
(5) List of auxiliary equipment connected with the radar system including
manufacturer, type with block diagram (interconnection diagram) and evidence
of type approval.
(6) In the case of retrofit installations, agreement by the owner, installer and
manufacturer for the reuse of original cabling, transmission lines and auxiliary
units should be recorded.
6 Correct location of the radar antenna is an important factor of the performance of the
radar system. The installation of the antenna shall be in such a manner that the
performance of the radar system is not substantially degraded. Reflecting constructions or other
interference from transmitters, may heavily reduce the radar performance by creating blind
sectors, clutter on the radar presentation or by the generation of false echoes. The height of the
antenna shall take account of target detection performance relating to range of first detection and
target visibility in sea clutter.
7 Due care should be taken with regard to the location of radar antennas relative to other
antennas which may cause mutual interference. The location of the antenna should
comply with the following:
(1) The radar antenna should be installed safely away from interfering high-power
energy sources and other transmitting and receiving radio antennas.
(2) The lower edge of a radar antenna should be a minimum of 500 mm above any
safety rail.
(3) Radar antennas in close proximity should have a minimum vertical elevation
separation angle of 20 and a minimum vertical separation of 1 m where possible.
8 Due care should be taken by with regard to the location of radar antennas relative to
masts, funnels and other constructions.
(1) The antenna should generally be mounted clear of any structure that may cause
signal reflections.
(2) Ensure that any support or other obstacles are clear of the rotation of the antenna
(see specific antenna outline drawing for rotational radius).
(3) Install antenna and turning unit so that the installation complies with the compass
safe distance for the equipment.
10 To make full benefit from the radar, it is vitally important for the Officer Of the Watch
that horizontal and vertical blind sectors for the radar antennas are minimized. The
objective is to see the horizon freely through 360 as nearly as possible.
(1) A line of sight from the radar antenna to the bow of the ship should hit the surface
of the sea in not more than 500 m or twice the ship length, depending which value
is smaller, for all load and trim conditions.
(2) The radar antenna should be located in an elevated position to permit maximum
target visibility.
(3) Blind sectors should be kept to a minimum, and should not occur in an arc of the
horizon from right ahead to 22.5 abaft the beam to either side and especially shall
avoid the right ahead direction (relative bearing 000 ). The blind sectors must be
recorded.
NOTE: Any two blind sectors separated by 3 or less should be treated as one blind sector.
(4) Individual blind sectors of more than 5, or a total arc of blind sectors of more than
20, should not occur in the remaining arc, excluding the arc in the above
sub-paragraph (3).
(5) For radar installations with two radar systems, where possible, the antennas
should be placed in such a way as to minimise the blind sectors.
12 Where special equipment, such as cranes, hoists and jigs are required to install the radar
system, consideration should be given to ensure that the radar system(s) are located such
that the required equipment can be positioned to facilitate the installation. Radar equipment
should be lifted in accordance with the information provided by the manufacturer.
General Requirements
14 Service platforms should be provided for safe service access and should have a minimum
size of 1 m at a suitable height and with a safety rail.
16 The design of the mounting platform for the antenna and antenna pedestal should take
into account the vibration requirements of IMO A.694 (17) and furthermore defined by
IEC 60945. In addition to vibration, the design of the mounting platform should consider shock
and whiplash due to seagoing conditions.
17 Considerations of interaction with the sea imply that the radar antenna should be only as
high as necessary to clear major objects, and as high to be consistent with other
requirements regarding acceptable horizon and target detection range. A lower height of the
antenna should minimise sea clutter returns and the number of multi-path nulls.
18 The cables and the grounding should comply with the following:
(1) Cable screens, especially coaxial cable screens, should be installed in accordance
with manufacturer's documentation.
(2) The cables should be kept as short as possible to minimize attenuation of the
signal.
(3) All cables between antenna and radar system units should be routed as directly as
possible, consistent with consideration for other equipment, in order to reduce
electromagnetic interference effects.
(4) Cables should not be installed close to high-power lines, such as radar or
radio-transmitter lines.
(5) Crossing of cables should be done at right angles (90) to minimize magnetic
field coupling.
(6) All outdoor installed connectors should be waterproof by design to protect
against water penetration into the cables.
(7) Cables and microwave transmission lines should not be exposed to sharp bends,
and should be free of damage.
(8) Cables and microwave transmission lines should be installed with sufficient
physical separation, as defined in the manufacturer's documentation.
Power Source
19 The radar should be connected to an emergency power source, ref. SOLAS II-1.
20 If the control panel is a separate unit, the functionality of the radar controls should be
available for the mariner at all workstations where a radar presentation is available.
21 The orientation of the visual display unit should be such that the user is looking ahead.
The lookout view should not be obscured and the ambient light should cause minimum
degradation on the display presentation in accordance with MSC Circ. 982.
22 Radar systems are functionally integrated with a number of equipments or sensors (refer
to MSC. 192(79), clause 8). As various systems are getting increasingly more integrated
and complex, correct system settings are very important.
(1) The installation company should sign a declaration report, stating that to the best
of their knowledge the installation and setup has been carried out according to the
manufacturers documentation and to these guidelines.
(2) Information about possible performance limitations due to the radar system
installation that may be of vital importance for mariners and should be stated in
this documentation. This information should include blind sectors as previously
stated.
(3) The setup of interfaces and system parameters (including CCRP position offset
and transmission delay) should be carried out in accordance with the
manufacturer's documentation. This information should be attached as an annex
to the installation report noted under sub-paragraph (1) above.
SYSTEM CONFIGURATIONS
INTERFACES
Gyro Interface
(1) Analogue gyro: Stepper, synchro, "M" type with 90:1, 180:1 or 360:1 ratios; or
High speed serial gyro to IEC 1162-2 with NMEA 0183/RS232/RS422 interface.
(2) Minimum update rate: 20 Hz
26 The speed sensor (Speed Distance and Measuring Equipment (SDME) must conform to
IMO requirements. The log interface may be analogue or serial interface, the serial
interface must conform to IEC 61162-1. The following types of speed sensor may be used:
(1) Primary speed input to be single axis 100, 200 or 400 pulse/NM, manual or VHW
serial input.
(2) Secondary speed input to be fixed track target, VTG from GPS or VBW from
Doppler log.
Serial Interfaces
27 The radar display has 8 NMEA 0183/RS232/RS422 interfaces as standard with the
option of an additional 8 interfaces. These interfaces conform to the requirements of IEC
61162.
VDR Interface
28 The VDR interface is a video output in WUXGA format using RGB video and sync. The
resolution is 1920 x 1200 pixels.
Alarm Outputs
29 Normally closed or normally open relay contacts, contacts rated at 1 A, are provided for
the following alarms:
(1) Collision Alarm (PL3 on Display Interface PCB (FSD-A179)), provides a remote
indication of a collision alarm.
(2) System Fail Alarm (PL3 on Display Interface PCB (FSD-A179)), provides a
remote indication of failure of the Radar Display.
(3) Dead Man Reset (PL3 on Display Interface PCB (FSD-A179)), provides a
remote indication of Dead Man Reset.
(4) General Alarm (PL3 on Display Interface PCB (FSD-A179)), provides any other
alarm as required.
PRE-INSTALLATION REQUIREMENTS
30 The Radar Processor unit should be mounted as detailed in KH2070-2, located at the
beginning of this section.
31 The Radar Processor Unit should be wired according to KH2070-2, located at the
beginning of this section, with the addition of external Radar feed of both Video & Sync
and CAN Bus, Azimuth and heading Line data to the Radar Interface PCB - see figures 2 and 3.
CONNECTOR UNIT
SERIAL I/O 1 PL2 SYSTEMS INTERFACE PCB
RS422 SERIAL INPUTS FROM SERIAL I/O 8 PL5 SYSTEMS INTERFACE PCB
SHIP'S NAVIGATION SENSORS
SERIAL I/O 9 PL1 SERIAL EXPANSION PCB
CD-7351 ISSUE 2
SK5 SK5
PL9 SK2 PL18
SK1 SK1
MANTA
SERIAL EXPANSION PCB
FSD-A198
(OPTIONAL)
MANTA RADAR
PL6
INTERFACE PCB
FSD-A223
SK6
PL5 PL3
SERIAL INPUT PCB SK4 VIDEO
FSD-A178 PL4 PL2 SK3 SK4
PL1
PL18 PL8
PL7 PL3
SK5
PL2 PL6
DISPLAY INTERFACE PCB
FSD-A179
SK4 SK2
PL1
USB DONGLE
MAINS CABLE INPUT
CD-7350 ISSUE 2
SK2 SK5
1 PL18
SK1
FSD-A223
SW1
SYSTEM INTERFACE
PCB CONNECTOR
PL6
PL7
1
JTAG PORT
1
SK6
1
TP3
TP9
TP10
TP11
LK5
TP12
TP8 TP1
SK3 SK4
1
PL1
Link Settings
Switch Settings
32 There is a Dual-In-Line Switch on the board for Kelvin Hughes development purposes
only. Set all positions (SW1-8) to OPEN (OFF).
Test Points
VDR INTERFACE
33 Connect the video output cable to the Voyage Data Recorder (VDR) to video 2 output
(SK3) on the Display Interface PCB (FSD-A179).
34 On the MantaDigital Control Interface (if fitted) set the links on the PCB (FSD-A245) as
follows:
Pin 1 Data
Pin 2 PWM (Pulse Width Modulation)
Pin 3 Ground
Pin 4 +5 V
Pin 5 Clock
NOTE: The cable supplied with the unit is made up and plugs into the MantaDigital Control
Interface and the Display.
DATA
INTERFACE 1 PL1
SL3
SL2
PL5
IC7
1
PL4
1
LK1
LK2
IC2
BOTTOM VIEW
CD-7500 ISSUE 1
HERE
KH2060-3
CONTENTS
Para Page
1 INTRODUCTION 3.3
2 INITIAL CHECKS 3.3
5 Setting Up the Keyboard (Optional) 3.3
6 Setting Up the MantaDigital Control Interface (Optional) 3.3
7 RUNNING THE SET-UP PROGRAM 3.4
12 SETTING UP ANALOGUE INTERFACES 3.6
13 Analogue Gyro 3.6
17 Manual Gyro 3.7
18 Analogue Log 3.7
21 Manual Log (Speed) 3.7
22 Display Brightness Defaults 3.8
24 SETTING UP SERIAL INTERFACES 3.8
28 Installing a Device 3.9
29 Setting-Up Telegrams 3.10
32 Checking the Telegrams 3.11
33 SETTING UP RADAR SENSORS 3.12
34 Setting Up the Radar Interswitch Unit (RIU) 3.13
37 Setting Up the Radar Transceiver and Antenna 3.14
52 Diagnostics 3.17
57 SETTING-UP OWN SHIP 3.20
72 FIRMWARE 3.22
76 BACKUP AND RESTORE 3.23
80 Backup 3.24
83 Restore 3.25
86 EXIT 3.26
ILLUSTRATIONS
Figure Page
1 Standby Screen 3.4
2 Analogue Interfaces Set-Up Screen 3.4
3 Set Analogue Gyro Dialogue 3.6
4 Manual Log Dialogue 3.7
5 Analogue Log Dialogue 3.7
6 Serial Interfaces Set-Up Screen 3.8
7 Radar Sensors Set-Up Screen without RIU 3.12
8 Radar Sensors Set-Up Screen with RIU 3.12
9 Radar Interswitch Setup Dialogue 3.13
10 Radar Set-Up Screen 3.14
11 Heading Line Skew Dialogue 3.15
12 BITE Dialogue 3.18
13 Own Ship Set-up Screen 3.20
14 Firmware Screen 3.22
15 Backup & Restore Screen 3.23
16 Backup Dialogue Box 3.24
17 Restore Dialogue Box 3.25
INTRODUCTION
1 The object of this chapter is to set-up the Radar System to reflect the on-board
installation. The Kelvin Hughes MantaDigital Radar System is set-up via the program
described in the following paragraphs.
INITIAL CHECKS
3 Switch the system ON. Check that the Power Indicator on the Visual Display Unit is
illuminated.
4 The brightness of the presentation can be adjusted using the up (s) and down (t)
buttons on the front of the Visual Display Unit.
5 If fitted, ensure that the keyboard is correctly connected to the Processor Unit.
6 If fitted, ensure that the MantaDigital Control Interface is correctly connected to the
Processor Unit.
(1) Ensure the Processor Unit switch is in the ON position. The system can be turned
on by pressing the ON switch on the front of the Visual Display Unit. The
operating system will boot up and the Standby screen is presented as shown
below.
(2) Select Set-Up mode by left-clicking on the Set-Up Mode on-screen button.
(3) A virtual keyboard is opened. Enter the password and left-click on Accept. The
Set-Up screen is shown.
NOTE: It is strongly recommended that the Save Settings button is clicked after completing the
configuration of each page of the set-up program. This ensures that the data is retained
after the page is set up.
On completion of system configuration, back the data up to a USB memory stick using
the Backup ALL Data option in the Backup & Restore function. It is important that this
is carried out as in the event of restoration of data being required, the configuration data
can be restored from the USB memory stick.
10 Tick the Keyboard on-screen check box if a physical keyboard is fitted, and ensure the
check box is not ticked if a physical keyboard is not fitted. A virtual keyboard will always
be displayed when a password is to be entered, but will only appear otherwise if the check box is
NOT ticked. This change is implemented immediately to allow the Set-Up program to be used
with or without a physical keyboard.
NOTE: If the display is part of a Multi-Function Display System (Display Network Controller
(DNC) System), the Keyboard check box must always be unticked as the set-up program
is for the Processor Unit, not the Visual Display Unit. The virtual keyboard will then
always be shown. This is essential as some visual display units will have keyboards and
others may not have keyboards. Visual display units with keyboards can use either the
virtual keyboard or the physical keyboard to enter data.
NOTE: The Exit to Windows on-screen button allows Kelvin Hughes service engineers to
access the Windows desktop, if required. This is password protected and is not accessed
for commissioning of the radar.
NOTE: Upgrades are carried out from the Standby screen. Refer to the Users Manual KH2060
for further information.
11 The configuration is stored on hard disk, and must be backed-up to memory stick at the
end of the commissioning procedure. In the event of hard disk failure the configuration
can be restored to the replacement hard disk from the back-up media. The Set-Up program
contains a page which provides back-up and restore functions for the system.
12 This page allows the installer to enable or disable the analogue gyro and log and set up the
interfaces. Note that these are only activated if an analogue gyro or log is installed. It also
allows the installer to enable or disable a manual gyro and log and set up display brightness.
Analogue Gyro
13 If an analogue gyro is installed, ensure the Analog Gyro Enable on-screen check box is
ticked. If an analogue gyro is not installed, ensure this check box is not ticked, and
continue with the next section.
14 To align the gyro left-click on Set Gyro. The following dialogue is shown.
Manual Gyro
17 If a manual gyro is required, ensure the Manual Gyro Enable on-screen check box is
ticked. If a manual gyro is not required, ensure this check box is not ticked.
NOTE: This should normally be unticked as it is not sufficiently accurate for radar use, but may
be useful for test purposes.
Analogue Log
18 If an analogue log is installed, ensure the Analog Log Enable on-screen check box is
ticked. If an analogue log is not installed, ensure this check box is not ticked and continue
with the next section.
19 Tick one of the 100, 200 or 400 Pulses Per Nautical Mile check boxes as required for the
installed log. Note that when a box is ticked the previous selection is cancelled.
20 The log speed as generated by the log sensor is shown in the field below the pulse
settings. It cannot be adjusted by the installer.
21 If a manual log (speed) is required, ensure the Manual Log Enable on-screen check box
is ticked. If a manual log is not required, ensure this check box is not ticked.
22 Select the display type, this will also select the factory default setting for the display type.
The brightness controls are factory set as follows for the two sizes of display (to return to
these settings tick the 20" or 26" Display as appropriate):
NOTE: Left-clicking Set Factory Defaults returns to the factory settings, for the selected size of
display. Settings should not be adjusted unless the monitor has been recalibrated.
23 If necessary, set up the brightness levels for Daylight, Dusk and Night by placing the
cursor over the level to be changed. Press and hold the left-hand pushbutton while
adjusting the level with the trackerball (rotate up to increase level, down to decrease level). On
completion release the pushbutton.
26 The Current Serial Port Usage window shows the serial devices currently assigned to
each port. Those that are enabled are shown highlighted, and those not enabled are shown
greyed out.
27 To set up the COM port offset, place the cursor on the Port 1 is connected to: on-screen
button and left-click. Select COM 7 from the drop down list. For radar systems COM 7
must always be selected.
Installing a Device
(5) To set the baud rate, place the cursor on the Baud Rate selector and left-click.
Select the required baud rate from the drop down list. Transmit and receive
messages have the same baud rate, therefore serial devices with different transmit
and receive baud rates cannot be used with this system.
(6) To set the parity, place the cursor on the Parity selector, left-click, and select the
required parity from the drop down list. THIS PARAMETER SHOULD
NORMALLY BE LEFT AS SET IN THE FACTORY.
(7) To set the data bits, place the cursor on the Data Bits selector, left-click, and
select the required data bits from the drop down list. THIS PARAMETER
SHOULD NORMALLY BE LEFT AS SET IN THE FACTORY.
(8) To set the stop bits, place the cursor on the Stop Bits selector, left-click, and
select the required stop bits from the drop down list. THIS PARAMETER
SHOULD NORMALLY BE LEFT AS SET IN THE FACTORY.
(9) To set the handshake, place the cursor on the Handshake selector, left-click, and
select the required handshake protocol from the drop down list. THIS
PARAMETER SHOULD NORMALLY BE LEFT AS SET IN THE
FACTORY.
(10) To set the telegram type, place the cursor on the Telegram Type selector,
left-click and select the required telegram type from the drop down list. THIS
PARAMETER SHOULD NORMALLY BE LEFT AS SET IN THE
FACTORY.
Setting-Up Telegrams
NOTE: Telegrams can be selected from a predefined fixed list. Other telegrams cannot be added
by the installer.
29 The Telegrams tab is used to activate/de-activate input and output telegrams for the
installed devices.
30 The telegrams available for the selected device are listed under Available Telegrams.
Each telegram is set up independently. To set up a telegram:
(1) Place the cursor on the telegram to be set up and left-click. The telegram name is
shown above the list of attributes to the right of the list of Available Telegrams.
(2) Tick Enable Telegram Use if the telegram is to be used. If the box is not ticked
the telegram is disabled.
(3) Tick Enable Strict Checking if strict checking is to be applied or untick if
relaxed checking is to be applied. When ticked the listed serial message is
validated to confirm that it is fully compliant with the Strict IEC61162 standard.
When unticked the listed serial message is validated to a Relaxed standard, which
allows a sensor that is not fully compliant with the IEC61162 standard to be
interfaced to the MantaDigital system.
(4) Place the cursor over the Timeout field. Press and hold the left-hand pushbutton,
scroll up/down with the trackerball to set the timeout and release the pushbutton
when the required timeout is shown. This is the time period allowed before the
failure (non-appearance) of a message is detected. Infrequent messages may
require a longer timeout period.
NOTE: If the value is set to Zero, the timeout will not occur. AIS is normally set to 420 seconds
timeout, other devices, e.g. GPS are normally set to 10 second timeout (AIS has a
minimum update rate of 180 seconds and other devices have a typical update rate of 1
second). If a device has a longer update rate than 1 second, set the timeout to an
appropriate setting to allow for a delay in receiving an update, but such that the timeout
occurs within a reasonable period.
(5) Place the cursor over the Timeout Message field and left-click. A virtual
keyboard is opened if a physical keyboard is not installed. Enter the Timeout
Message that will be shown in the Alarm box if a timeout occurs. On a virtual
keyboard left-click on Accept to close the keyboard.
31 Repeat for each of the other telegrams in turn.
NOTE: Certain serial messages, e.g. Bowthrusters show an Additional button, which when
left-clicked allows the installer to set up parameters specific to the message, e.g. no of
bowthusters.
32 Provided a sensor is connected to the serial port being setup and is sending data, the
telegrams received on the serial port are shown in the Telegrams Received on Serial
Port window at the bottom of the screen. They are continually scrolled through and updated.
This allows the installer to view the details of the telegrams. The following functions are
available for this window:
(1) Tick the Display Only Enabled Telegrams check box to show only the
telegrams that have been enabled by ticking the Enable Telegram Use check
box. Untick the Display Only Enabled Telegrams to show all the telegrams.
When shown, the unused telegrams are greyed out.
(2) The button above the data is labelled Pause or Resume. Left-click to toggle
between Pause and Resume. Pause stops the scrolling. This allows the installer
to view the details of individual telegrams, but they are not updated. Resume
restarts the scrolling. The telegrams are updated as they are scrolled.
33 Left-click on the Radar Sensors tab. One of the following screens is shown, depending
on whether or not an RIU is fitted. When the system detects an RIU is present, Figure 8 is
shown. If the RIU is not present Figure 7 is shown.
34 If the RIU is present left-click on it to set it up. The following dialogue is shown.
35 Tick each of the radar sensors that has been connected to the RIU. The radar sensor icon
is then shown for each of the selected radar sensors. The RIU must be set up before the
radar sensors, as the radar sensors are not shown on the screen until the RIU is configured.
36 Left-click on the Close button to close the Radar Interswitch Setup dialogue box.
37 The following procedure is carried out for each radar sensor, comprising a transceiver
and its associated antenna, in turn.
38 Place the cursor on the antenna symbol in the radar sensor icon and left-click. The
following screen is shown.
39 Place the cursor over the Transceiver Name at the top of the screen. Left-click. A virtual
keyboard is opened if a physical keyboard is not installed. Enter the name of the radar
sensor. On a virtual keyboard left-click on Accept to close the keyboard. The radar sensor name
is now shown. The name should relate to the type of sensor, e.g. S-band, X-band, Sharpeye.
40 If the transceiver and antenna types have not already been entered, the message
Transceiver/Antenna Type Not Set is shown in the centre of the radar operational area.
41 Place the cursor over the Transceiver Type on-screen button, left-click and select the
installed transceiver from the drop down list.
42 Place the cursor over the Antenna Type on-screen button, left-click and select the
installed antenna from the drop down list.
NOTE: The Transceiver Type and Antenna Type MUST correspond with the physical
transceiver and antenna, otherwise the system will not operate correctly.
43 Place the cursor over the Antenna Offset from Bow on-screen button. Press and hold the
left-hand pushbutton, scroll up/down with the trackerball and release the pushbutton
when the correct offset is shown.
44 Place the cursor over the Antenna Centre Line Offset on-screen button. Press and hold
the left-hand pushbutton, scroll up/down with the trackerball and release the pushbutton
when the correct offset is shown.
45 Using the slider set up the required Sync Delay. To set the sync delay identify a radar
image that should be a straight line, e.g. a nearby quay or bank. Adjust the sync delay
until the image shows a straight line. If the sync delay is not correct the line will be curved and the
radar image will be pulled into or pushed out of the centre of the radar transmission.
Alternatively, select a target with a known range and bearing and set the sync delay to correctly
position the target.
46 Left-click on Commission Sensor to auto-detect the required settings for the selected
transceiver and antenna. This sets the optimum tune, gain and offset for the transceiver
and antenna combination installed.
47 The Heading Line Skew facility is available to adjust any heading misalignment of the
picture, due to the difference between the Heading Line and the Ship's heading. To set up
heading line skew, use one of the following techniques:
(1) If the radar is a chart radar and a chart is available, switch the chart on. The radar
image will show returns relating to the coastline. Adjust the heading line skew
until the coastline on the chart is aligned with the coastline shown by the radar
returns. Note that own ship settings must be done first.
(2) If the radar does not have chart facilities, physically identify an object which is
shown as a radar image and align the radar image to the expected position of the
object.
48 To set up the heading line skew, place the cursor on the Heading Line Skew on-screen
button. Left-click and a dialogue is opened. Proceed as follows:
(1) To provide coarse adjustment place the cursor on the heading line skew scale.
The cursor changes to a circular arrow. Press and hold the left hand pushbutton
and rotate the scale to set the heading line skew on the screen. Release the
pushbutton when the heading line skew is correct. Alternatively, left-click on the
scale.
(2) To provide the fine adjustment to align the heading line skew click on Fine
Adjust DOWN or Fine Adjust UP as required. The steps are adjusted as
follows:
(a) Left-click to adjust in steps of 0.1 .
(b) Middle-click to adjust in steps of 1 .
(c) Right-click to adjust in steps of 10 .
(3) On completion left-click on the Done button at the bottom of the Set Heading
Line Skew dialogue to close the dialogue.
49 Alternatively, place the cursor on the Heading Line Skew value, press and hold the
left-hand pushbutton, move the trackerball up/down to adjust, and release the
pushbutton.
50 Mute Sector allows the transmitter to be muted between selected angles, which can be
used to prevent the radar sensor radiating into an obstruction, e.g. a mast or funnel, a
radiation-free zone, or into an area occupied by people. To set up a mute sector:
(1) Place the cursor on the Mute Sector on-screen button, and right-click to go into
edit mode. The button indicates Mute Sector Edit.
(2) Place the cursor on the heading line, the cursor changes to a square. Left-click and
drag the line to the start of the mute sector. Left-click to fix the line, which is
shown dotted.
(3) Place the cursor on the heading line, the cursor changes to a square. Left-click and
drag the line to the end of the mute sector. Left-click to fix the line, which is
shown dotted.
(4) Place the cursor on the Mute Sector on-screen button and left-click to exit the
edit function and view the mute sector. The mute sector lines are dotted and the
mute sector shows as a wedge, which is shaded.
NOTE: Only one mute sector can be applied to each radar sensor antenna. Each of the radar
sensors in use has its mute sector set up individually. An existing Mute Sector can be
adjusted by following the above procedure, except that instead of placing the cursor on
the heading line, it is placed on the start and stop lines as required.
51 Place the cursor on the Mute Sector on-screen button. Left-click to toggle the Mute
Sector On or Off as required. When the Mute Sector is on he Mute Sector Skew slider is
shown, this allows the mute sector to be skewed to align it to the video.
Diagnostics
52 The following check boxes are ticked by the system if the signal from the Radar Sensor is
detected:
(1) Sync2soon - ticked when the sync signal from the radar sensor is detected, but is
incorrectly timed
(2) Sync OK - ticked when the sync signal from the radar sensor is detected and is
correctly timed
(3) Az R OK - ticked when the in-phase azimuth signal from the radar sensor is
detected
(4) Az Q OK - ticked when the quadrature azimuth signal from the radar sensor is
detected
(5) HL OK - ticked when the heading line from the radar sensor is detected.
NOTE: The following are shown at the bottom right hand corner of the screen:
The top left-hand window shows an A-scope timebase portrayal of the radar picture.
When a target is selected on the radar operational area using the trackerball, the
A-scope shows the signal at the selected bearing.
The right-hand window provides a polar view of the data. It shows the A-scan data
represented a straight line in range and bearing instead of polar format. The bearing is
the horizontal scale and the range is the vertical scale.
The bottom left-hand window is a histogram of the incoming signals and shows the
analogue signal and the digital data. The digital data should correspond to the analogue
data when the transmitter is on-tune. It shows the performance of the hardware and
software.
NOTE: The BITE is shown for magnetron radars, SharpEye has a subset of these.
(1) Power On Time, indicates the number of hours the transceiver has been powered
up.
(2) Run Time, indicates the number of hours that the transceiver has been set to Run.
This provides an indication of the magnetron running hours. This reading is
important as it allows the service engineer to determine when the magnetron is
reaching the end of its life and requires replacement. Note that the reading cannot
be reset so that when the magnetron is replaced, the Run Time needs to be
recorded so that the new magnetron's running hours can be calculated.
(3) 24V OK, indicates that the transceiver's 24 V DC supplies are within limits.
(4) 15V OK, indicates that the transceiver's 15 V DC supplies are within limits.
(5) 5V OK, indicates that the transceiver's 5 V DC supplies are within limits.
(6) -15V OK, indicates that the transceiver's -15 V DC supplies are within limits.
(7) Case Temperature, indicates the temperature of the transceiver case in C.
(8) 24V Overload, indicates when the 24 V DC supply is overloaded, indicating a
fault condition.
(9) 300V Overload, indicates when the 300 V DC HT supply for the magnetron is
overloaded, indicating a fault condition.
NOTE: The functions in the Advanced tab are for use by Kelvin Hughes engineers only.
55 On completion place the cursor on the Display Mode on-screen button and left-click.
The following dialogue box is displayed.
56 Left-click on Go to Standby to return to the Set-Up menu. This will automatically save
the configuration for this sensor.
57 This page is used to set Own Ships parameters, e.g. length overall, beam width, antenna
offsets, radar offsets, etc. This is a legal requirement and must be done carefully.
59 Place the cursor in the Vessel Name field and left-click. A virtual keyboard is opened if a
physical keyboard is not installed. Enter the name of the vessel. On a virtual keyboard
left-click on Accept to close the keyboard.
60 Place the cursor in the Call Sign field and left-click. A virtual keyboard is opened if a
physical keyboard is not installed. Enter the callsign. On a virtual keyboard left-click on
Accept to close the keyboard.
61 Place the cursor in the Propulsion Type field and left-click. A drop-down list of types of
propulsion is shown. Place the cursor on the required propulsion type and left-click.
62 Place the cursor in the Length field. Press and hold the left-hand pushbutton and rotate
the trackerball up/down to adjust the vessel length in 0.1 metre steps. The ship plan
changes size as the length is changed.
63 Place the cursor in the Beam field. Press and hold the left-hand pushbutton and rotate the
trackerball up/down to adjust the vessel beam in 0.1 metre steps. The ship plan changes
size as the beam is changed.
64 Place the cursor in the Bow to CCRP field. Press and hold the left-hand pushbutton and
rotate the trackerball up/down to adjust the Common Consistent Reference Point
(CCRP) position from the Bow in 0.1 metre steps.
65 Place the cursor in the Centre to CCRP field. Press and hold the left-hand pushbutton
and rotate the trackerball up/down to adjust the Common Consistent Reference Point
(CCRP) position from the Centre in 0.1 metre steps.
NOTE: The CCRP is set to be at the Conning position. All ranges are from the CCRP position.
67 Place the cursor in the Minimum Speed field. Set the allowed minimum speed in knots
(this can be a negative value). Place the cursor on the Maximum Speed field. Set the
allowed maximum speed in knots (this will always be a positive value). These fields set the
minimum and maximum speeds to be displayed and affect the scaling of the log display.
68 Place the cursor on the Trial Manoeuvre Default field and left-click. A drop down list
appears. Select the Rate Of Turn (ROT) to be used as a default on trial manoeuvre. Note
that although this setting will be used as the default, it can be changed in the Trial Manoeuvre
function.
NOTE: The radar antenna offsets can be set from this page or from the Radar Sensors page.
Only the radars assigned to the Radar Display on the Radar Sensors page are shown.
69 If the antenna offsets for the radar sensors were not set up on the Radar Sensors page, set
up the Radar Antenna Offsets for each of the installed radars. If they have already been
set up the dimensions entered on the Radar Sensors page will be shown. The antenna positions
are shown on the plan of the ship.
70 Set up the GPS Antenna Offsets for each position sensor installed.
NOTE: Only the sensors assigned to the system on the Analogue and Serial Interface pages are
shown.
FIRMWARE
NOTE: The Firmware data can also be viewed from the STANDBY screen, by left-clicking on the
Software Version Info.
76 This page is used to Backup and Restore data from and to the hard disk or a removable
drive (USB memory stick).
77 Left-click on the Backup & Restore tab. The following screen is shown.
79 Using backup and restore, the following data can be transferred between radar displays
on the same ship:
(1) Transmitter configuration data for all the radar sensors on the ship. This allows
the sensors to be configured at one radar display, and the data to be transferred to
other radar displays using a memory stick. This is essential as the radar sensor
setup must be the same at each radar display for the system to function. This must
be carried out during commissioning to ensure all the radar displays are
configured correctly.
(2) Routes, User Maps, Chart Data, User Profiles and Alarm Configurations created
by the user on one radar display to be transferred to other radar displays using a
memory stick. This allows user created data to be shared between the radar
displays. These functions are only used to transfer user created data, they are not
required for commissioning unless there is a requirements to transfer the data
between radar displays.
Backup
80 Facilities are also provided to backup the following specific data (which can be used to
transfer configuration data between radar displays on the same ship):
(1) Backup Ship & Sensor Data, backs up the serial and analog sensors.
(2) Backup Transmitter Configuration, backs up the configuration of radar
sensors only.
(3) Backup Routes, backs up the user created routes.
(4) Backup User Maps, backs up user created maps.
(5) Backup Chart Permits, backs up the chart permits stored on the system.
(6) Backup User Profile Data, backs up the user profiles created for the system.
(7) Backup Alarm Configuration, backs up the alarm configuration.
(8) Backup ALL Data, backs up all the data.
81 To backup data, place a memory stick in the USB port on the front panel of the Processor
Unit, and left-click on the required backup on-screen button. The following dialogue box
is shown.
82 Select the backup location (memory stick) from the data in the list. The destination is
shown in the Back up Location field. Alternatively, type the backup location into the
Back up Location field. Enter the filename at the end of the location (this is typed in) and
left-click on Backup. The data is saved to the memory stick. On completion left-click on Eject
Removable Media to safely remove the memory stick from the processor unit.
Restore
83 The restore option used must correspond with the type of data backed up. The options
are:
(1) Restore Ship & Sensor Data restores the registry file only.
(2) Restore Transmitter Configuration restores the transmitter configuration
only.
(3) Restore Routes restores route data only.
(4) Restore User Maps restores the user created maps only.
(5) Restore Chart Permits restore chart data only.
(6) Restore User Profile Data restores user profiles only.
(7) Restore Alarm Configuration restores the alarm configuration only.
(8) Restore ALL Data is used to restore all the configuration data following hard
disk failure.
84 To restore data, place a memory stick in the USB port on the front panel of the Processor
Unit. Left-click on the required on-screen restore button. The following dialogue is
shown.
85 Select the Restore Location (memory stick) from the data in the list. The origin is shown
in the Restore Location field. Alternatively, type the memory stick location into the
Restore Location field. Left-click on Restore. The data is restored to the hard drive. On
completion left-click on Eject Removable Media to safely remove the memory stick from the
processor unit.
EXIT
86 Once the display has been set up, left-click on Save Settings to save all the changes.
HERE
KH2060-4a
KH2060-4A
CONTENTS
Para Page
1 CABLE SPECIFICATIONS 4a.3
3 38-Core Custom Built Cable 4a.3
4 12 Core Composite Cable 4a.5
5 14 Core Composite Cable 4a.5
6 Small Multi-Core Cables 4a.6
8 Power Cables 4a.7
2-Core (Power) 4a.7
3-Core (Power) 4a.7
2 x 1.5 mm (Power) (low) 4a.7
TABLES
Table Page
1 Cable Specification (Extract from EHD-0057) 4a.3
2 38-Core Cable Colour Abbreviations 4a.4
3 14-Core Cable Colour Abbreviations 4a.6
CABLE SPECIFICATIONS
1 Each cable is identified by a letter code which defines the type of cable required, e.g.
Cable code N is a 38-core cable. Table 1 provides specifications for each cable type.
Table 2 provides 38-core cable, colour code abbreviations. Table 3 provides 14-core, colour
code abbreviations.
2 The cables used to connect Kelvin Hughes equipment are to be to the following
specification. Failure to use the correct specification cables may result in impaired
equipment performance.
TABLE 1: Cable Specification (Extract from EHD-0057)
3 The 38-core composite cable (KH code number 5344-701) is made for Kelvin Hughes
and comprises the following:
ABBREVIATION COLOUR
R RED
B BLUE
G GREEN
Y YELLOW
W WHITE
Bk BLACK
Bn BROWN
V VIOLET
O ORANGE
P PINK
T TURQUOISE
S SLATE (grey)
R/B RED/BLUE
R/G RED/GREEN
R/Y RED/YELLOW
R/W RED/WHITE
R/Bk RED/BLACK
R/Bn RED/BROWN
B/Y BLUE/YELLOW
B/W BLUE/WHITE
B/Bk BLUE/BLACK
B/O BLUE/ORANGE
G/Y GREEN/YELLOW
G/W GREEN/WHITE
G/Bk GREEN/BLACK
G/O GREEN/ORANGE
G/S GREEN/SLATE
Bn/Bk BROWN/BLACK
Bn/Y BROWN/YELLOW
Bn/W BROWN/WHITE
S/B SLATE/BLUE
S/Bn SLATE/BROWN
V/Bk VIOLET/BLACK
V/Y VIOLET/YELLOW
V/W VIOLET/WHITE
G/B GREEN/BLUE
W WHITE CO-AX
S SLATE CO-AX
N/C NO CONNECTION
4 The 12-core composite cable (KH code number 45-762-0041-001) is made for Kelvin
Hughes and comprises the following:
5 The 14-core composite cable (KH code number 45-762-0116-001) is a Low Smoke and
Fume cable, but not Zero Halogen, made for Kelvin Hughes, and comprises the
following:
The cable has an overall screen of close woven copper braid (tinned copper
91% minimum coverage) suitable for a high noise environment.
The cable has a black outer sheath to withstand exposure to the outside
environment, of salt air, rain, lubricating or diesel oil splashes, sun, snow, ice
and some possible abrasion. The outer sheath is UV stable.
ABBREVIATION COLOUR
W WHITE
S SLATE (GREY)
BN BROWN
BN/W BROWN/WHITE
V VIOLET
V/W VIOLET/WHITE
O ORANGE
O/B ORANGE/BLUE
Y YELLOW
G GREEN
6 These cables conform to DEF STAN 61-12 (part 5). Each cable consists of a number of
insulated cores, collectively screened and clad in a PVC outer sheath.
7 Core Details
The cores are laid-up, covered with binding tape over which is woven a
braiding of 0.2 mm diameter tinned copper wire.
Power Cables
8 These cables are used for services requiring a moderate current carrying capacity, i.e.
main supplies.
2-Core (Power)
3-Core (Power)
KH2060-4B
CONTENTS
Para Page
1 INTRODUCTION 4b.3
9 INSTALLING THE RIU 4b.4
10 Connections 4b.5
11 Internal Access 4b.12
13 Earthing 4b.12
14 Electrical Connections 4b.12
21 COMMISSIONING 4b.14
ILLUSTRATIONS
Figure Page
1 RIU (MDP-A12): Installation Dimensions and Maintenance Access 4b.4
2 RIU (MDP-A12): Location of Connectors 4b.11
3 RIU (MDP-A12): Wiring Diagram 4b.13
TABLES
Table Page
1 RIU CONNECTIONS 4b.5
2 SW1 SETTINGS 4b.14
INTRODUCTION
2 The RIU may be used in Radar Systems comprising up to 6 Radar Sensors and up to 6
Radar Processor Units / Visual Display Units. Any combination of X- or S-Band Up- or
Down-mast Radar Sensors may be connected to the RIU.
3 Each Radar Sensor is connected to the RIU via a 14 way composite cable. Each Processor
Unit/Visual Display Unit is also connected to the RIU via a 14 way composite cable.
4 Control of the routing of each radar signal to the Processor Units is via CAN bus.
5 The switching is arranged such that a radar signal may be routed on more than one
processor unit / visual display unit but only one unit can control a particular radar sensor
at any one time.
6 In the event of a power failure to the RIU, each radar signal is routed straight through to
its own processor unit with control of that radar sensor from that processor unit / visual
display unit. i.e. radar sensor 1 to processor unit / visual display unit 1, radar sensor 2 to processor
unit / visual display unit 2 etc.
7 There is an ON/OFF switch on the base of the RIU. This switch is normally left set to ON
after installation.
8 Refer to figure 1 and mount the RIU in its required location ensuring that enough
clearance is left for cable installation and maintenance access.
Connections
9 Table 1 below details the external connections to the RIU. All these connections with the
exception of the mains filter are on the RIU PCB (NNR-A5179).The location of the
connectors within the RIU box are shown in figure 2.
TABLE 1 - RIU CONNECTIONS
1
1
TP22 TP24
PL12
PL11
Tx 6 SK21 SK23 DISPLAY 6
TP21 TP23
1
1
TP18 TP20
PL9
DISPLAY 5
PL10
SK17 SK19
TP17 TP19
1
1
TP14 TP16
LK4
Tx 4 DISPLAY 4
PL7
SK14 SK16
PL8
SK13 SK15
TP13 TP15
1
1
TP10 TP12
LK3
Tx 3 DISPLAY 3
PL6
PL5
SK10 SK12
SK9 SK11
TP9 TP11
1
D21
JTAG
PLY
SW1
PLZ PROGRAMMING
1 1
SKX
1
TP6 TP8
PL4
TP2 TP4
LK1
Tx 1 DISPLAY 1
PL1
PL2
SK2 SK4
SK1 SK3
L SCHAFFNER
FN2010-1-06
N TP1 TP3
LOAD
LINE
E
LED
F1
PL20
Danger
1
High Voltage
ON/OFF
SWITCH
A
SECTION VIEW ON ARROW A
CD-7208 ISSUE 1
Internal Access
10 Ensure that Mains power to the RIU is isolated at the ship's electrical panel before
accessing the interior of the RIU.
11 Access to the connections inside the RIU is by removing the front panel which is secured
using 12 screws.
Earthing
12 Ensure that the RIU is earthed correctly to the ship's earth using the M6 earth stud
provided.
Electrical Connections
13 The wiring diagram shown in figure 3 should be used in conjunction with the connections
shown in table 1.
14 The cable screens are not to be stripped back more than necessary to enable the cores to
be connected.
15 Connect the 14 core composite cables between the RIU and the Radar Sensors and
between the RIU and the Processor Units as appropriate ensuring that all cables are fed
through the cable clamps at the top or bottom of the RIU.
17 Connect ships power to the Mains filter ensuring that the mains cable is fed through, and
securely held by, the cable gland supplied.
COMMISSIONING
18 The individual elements of the Dual-In-Line Switch, SW1 should be set as required using
Table 2 below as a guide.
SW1-3 ON
SW1-4 OFF
SW1-5 OFF
SW1-6 OFF
SW1-7 ON
SW1-8 OFF
Then output 5 will always output radar signals from the Radar Sensor selected by
Processor/Visual Display Unit 1 and output 6 will always output radar signals from the Radar
Sensor selected by Processor/Visual Display Unit 2.
22 The LED on the power module on the RIU PCB is on when power is applied and the
power switch on the side of the RIU is ON.
KH2060-4C
CONTENTS
Para Page
1 INTRODUCTION 4c.3
5 INSTALLING THE TIU 4c.3
8 Connections 4c.5
9 Internal Access 4c.8
11 Earthing 4c.8
12 Electrical Connections 4c.8
17 COMMISSIONING 4c.9
17 Power Supply Unit 4c.9
19 CAN Adapter PCB (NNR-A981) 4c.10
ILLUSTRATIONS
Figure Page
1 TIU (NNR-A66-ABAB): Installation Dimensions and Maintenance Access 4c.4
2 TIU (NNR-A66-ABAB): Location of Connectors 4c.7
3 Power Supply Unit: Switch Positions 4c.9
4 CAN Adapter PCB (NNR-A981): Link and Switch Positions 4c.10
5 Mk5 with TIU: System Heater Circuit 4c.12
6 Mk5 with TIU: System Heater Circuit 4c.12
TABLES
Table Page
1 TIU CONNECTIONS 4c.5
INTRODUCTION
NOTE: The DC power supplies to the Mk4 or Mk5 Transceiver are provided via the TIU.
Therefore the TIU should be located as close to the Mk4 or Mk5 Transceiver as possible.
The maximum recommended distance between the TIU and the Mk4 or Mk5 Transceiver
is 35 metres.
3 The radar sensor is connected to the TIU via a 38 way composite cable. The Processor
Unit is connected to the TIU via 14 core composite cable.
4 There is an ON/OFF switch on the top of the TIU. This switch is normally left set to ON
after installation.
5 The TIU is designed to be bulkhead/wall mounted. Brackets are provided at either end of
the unit, for this purpose. The dimensions of the TIU are shown in Figure 1. Adequate
clearance at the front of the equipment must be maintained for access and servicing. The
Transmitter Interface Unit weighs 7 kg (approximately).
(1) Mark out the position of the TIU and drill holes in the required positions for
mounting.
(2) Secure the TIU in position using suitable bolts.
305
77.5 150
16
12mm DIA (4 OFF)
40
532
500
450
DANGER
High
voltage
CD-4572
Connections
8 Table 1 below details the external connections to the TIU. All these connections are on
the CAN Adapter PCB (NNR-A981), Terminals PCB (NNR-A1004) and the 90/180Az
to 4096 Quadrature Converter PCB (CTX-A523) and the mains filter. The location of the
connectors within the TIU box are shown in figure 2.
TABLE 1 - TIU CONNECTIONS
PLB-7
PLB-8
PLB-9 Modulator 0 V
PLB-10
Antenna Power to Radar Sensor from PLC-1
Terminals PCB (NNR-A1004)
PLC-2
(Mk5 only)
PLC-3
PLC-4 Antenna +ve
PLC-5
PLC-6
PLC-7
PLC-8 Not used
PLC-9
PLC-10
PLC-11 Antenna -ve
PLC-12
PLC-13
PLC-14
Ship's Supply Mains Filter-L 220V ac Live
Mains Filter-N 220Vac Neutral
Mains Filter-E 220V ac Earth
LABEL
NNR-1621 TRANSMITTER INTERFACE UNIT
COMPASS SAFE DISTANCES SER.N o
GRADE I CODE.N o NNR-A66
GRADE II EQUIPMENT CLASS B
DISSIPATION MASS Kg
MANUFACTURED BY KELVIN HUGHES LTD HAINAULT ENGLAND
A DIVISION OF SMITHS INDUSTRIES AEROSPACE
MOD RECORD 1 2 3 4 5 6 7 8 9 10 11
TOP VIEW
PL2 1
CABLEFORM SW2
1
PL3
CABLEFORM NNR-A5021
TERMINATE AS FOLLOWS:
SKB TO 45-677-124 PLB SKE SKF SKG SKH PLJ SKD
PLC PLB
SKC TO NNR-A981 PLC
PLC
TIU TERMINALS PCB
NNR-A1004 A B
CAN ADAPTER PCB
PLB
NNR-A981
PLA
MAINS FILTER
N
PLA
CABLEFORM NNR-A5022
45-680-003
LOAD
TERMINATE AS FOLLOWS:
LINE
VIEW IN DIRECTION OF ARROW A FRONT VIEW WITH COVER REMOVED FOR CLARITY VIEW IN DIRECTION OF ARROW B
UNDERSIDE VIEW
DANGER
High
voltage
CD-7408 ISSUE 1
VIEW SHOWING COVER DETAILS
Internal Access
9 Ensure that Mains power to the TIU is isolated at the ship's electrical panel before
accessing the interior of the TIU.
10 Access to the connections inside the TIU is by removing the front panel which is secured
using 12 screws.
Earthing
11 Ensure that the TIU is earthed correctly to the ship's earth using the M6 earth stud
provided.
Electrical Connections
13 The cable screens are not to be stripped back more than necessary to enable the cores to
be connected.
14 Connect the 38 core cable between the TIU and the Radar Sensor and the 14 core cable
between the TIU and the Processor Unit as appropriate ensuring that all cables are fed
through the cable clamps at the top or bottom of the RIU.
16 Connect ships power to the Mains filter ensuring that the mains cable is fed through, and
securely held by, the cable gland supplied.
COMMISSIONING
17 On the Power Supply set the Mains Input Selector to 115 V or 230 V as appropriate.
18 There are two switches on the Power Supply Unit, which are used to set the required
antenna rotation supply (see Figure 3), this supply is not used with the Mk4, only with the
Mk5. Set the switches as follows:
1 2
ON PLD
PLC
PLE
PLA
CD-4902
19 There are two links on the CAN Adapter PCB. The links are normally configured as
follows:
20 The link and switch positions for the CAN Adapter PCB are as shown in Figure 5 below.
1 PLC
1
PLA SL8-CL-V SL3-CL-V
SKE
LK1
L1366
SKF
L1366
SKG
L1366
SKH
L1366
LK2
SW1 SKD
87123-0601
219-4LPST
1
PLB SL14-CL-V
CD-4720
21 The following LED indicators are provided on the CAN Adapter PCB:
22 For the Mk5 transceiver only the heater current must be measured and links adjusted as
required. To do this carry out the following (refer to Figure 6):
SW1 SW2
(2) To measure the heater current connect an ammeter in series with wire from the
TIU Terminals PCB (NNR-A1004) pin 3.
(3) Switch the system ON. KEEP AT STANDBY ONLY. DO NOT SWITCH TO
RUN.
(4) The Heater Current is to be between 0.56A and 0.6A.
(5) If it is low, Switch system OFF, and short out R1 on TIU Terminals PCB
(NNR-A1004) (either solder a wire link across R1 or set LK1 to position A if
there is one).
(6) Switch the system ON.
(7) If the current is still low, switch the system OFF and at the Mk5 transceiver make
link LK1 on the Transmitter Modulator PCB (CTX-A332).
(8) Switch the system ON. Once the heater current is correct, switch the system OFF.
2
PLB-3 +ve WIRE V DROP (0.5mm ) 22.6mV/METRE @ 0.58A +V PLG-1
+9.9V 0.4V 1R0 A 1R0
PLB-4 -ve WIRE V DROP, VERY LOW 0V PLG-2
0V
DUE TO MULTI-PATH CONNECTIONS
FILTER INDUCTOR
5.7V to 6.9V
Gn
Y MAGNETRON
5.7V to 6.9V
CD-6943 ISSUE 1
SYNC SYNC
SKG SKH
PLA PLB
AZIMUTH CONVERTER
CTX-A523 1 CAN HI RUN 1
PL2
CABLE 2 CAN LO MUTE 2
1 +12V NNR-A5191 3 0V MP 3
PL1
2 AZ1 4 HL LP 4
3 nAZ1 HL 1 5 Az TUNE CONTROLS 5
4 AZ2 0V 2 6 TUNE INDICATORS 6
5 nAZ2 Az 3 7 +24V Tx READY 7
6 HL 0V 4 8 0V AZIMUTH 8
7 nHL +24V 5 N/C 9
8 0V GND 6 PLC Rx MON 10
HEADING LINE 11
1 +24V SP 12
2 0V VLP 13
3 0V GROUND 14
CABLE
NNR-A5194
PLB
TERMINALS PCB
1 +15V NNR-A1004
2 -15V
3 HEATERS +ve
4 HEATERS -ve
PSU 5 +27V
45-677-124 PLC 6 +27V
7 +27V
PLB PLC
-15V 1 8 0V
1 PSU ON HEATERS -ve 2 9 0V 1
2 PSU ON RTN HEATERS +ve 3 10 0V 2
3 LOCAL CONTROL A 0V 4 3
4 LOCAL CONTROL B +15V 5 PLA Ae Motor +ve 4
0V 6 5
+27V 1 +15V
7 6
FILTER PLA +27V 2 -15V
SW1 8 7
3 HEATERS +ve
L 1 L 8
PLD 4 HEATERS -ve
N 2 N 9
5 +27V
E CABLE 3 E 10
NNR-A5020 -15V 1 6 0V
4 N/C Ae Motor -ve Ae Motor -ve 11
2 7 0V
5 N/C Ae Motor -ve 12
3 8 0V
6 N/C Ae Motor +ve 13
4 9 Ae Motor +ve
7 E Ae Motor +ve 14
5 10 Ae Motor +ve
8 N/C
0V 6 11 Ae Motor -ve
+15V 7 12 Ae Motor -ve
+27V 8
0V 9 CABLE
NNR-A5022
KH2060-4D
ERGOPOD (NNR-A18)
CONTENTS
Para Page
1 INTRODUCTION 4d.3
4 INSTALLATION 4d.4
4 Installation of Ergopod Unit 4d.4
ILLUSTRATIONS
Figure Page
1 Typical Ergopod 4d.3
2 Ergopod Mounting Brackets: Dimensions 4d.4
ERGOPOD (NNR-A18)
INTRODUCTION
1 This Chapter provides information on the Ergopod. Two types of Ergopod are available,
these are:
3 If more than one radar display is to be controlled by the Ergopod, an Ergopod Controller
is also required. Four types of controller kits are available.
4 Ergopods are either connected directly into the widescreen display, or are used as part of
a DNC system.
INSTALLATION
5 The Ergopod is designed to be fitted to the end of a chair arm, using a mounting bracket.
The dimensions and fixing holes for both left-hand and right-hand mounting brackets are
shown in Figure 2.
345
190 110
40
2 HOLES DIA 6
24
50
27.5
15.5
2 SLOTS AS FIG 1 SLOT AS FIG 2
19
29.5
13.5
15
20
CHAMFER 5x5
SLOT AS FIG 3 6
16 23 10
8 11.5 5
3
6
BOTH ENDS BOTH ENDS BOTH ENDS
FIG 1 FIG 2 FIG 3
345
110 190
40
2 HOLES DIA 6
24
50
27.5
15.5
29.5
13.5
15
20
CHAMFER 5x5
6 SLOT AS FIG 3
16 23 10
8 11.5 5
3
6
CD-4662
KH2060-4E
CONTENTS
Para Page
1 INTRODUCTION 4e.3
ILLUSTRATIONS
Figure Page
1 Mk4 X-Band Upmast System: Block Diagram 4e.4
2 Mk4 X-Band Upmast System: Block Diagram with Long Cable Runs 4e.5
3 Mk4 X-Band Upmast System: Radar Sensor Detailed Block Diagram 4e.6
4 Mk4 X-Band Upmast System: Interconnections 4e.7
5 Mk4 X-Band Upmast System: Interconnections with Long Cable Runs 4e.8
INTRODUCTION
1 The Mk4 X-Band Upmast Radar Sensor consists of the following major units:
DEPT TITLE
SCALE
NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0051 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.
Figure 2 - Mk4 X-Band Upmast System: Block Diagram with Long Cable Runs
Figure 3 - Mk4 X-Band Upmast System: Radar Sensor Detailed Block Diagram
Page 4e.7
KH2060-4e
KH2060-4e
Figure 5 - Mk4 X-Band Upmast System: Interconnections with Long Cable Runs
KH2060-4F
CONTENTS
Para Page
1 1INTRODUCTION 4f.3
ILLUSTRATIONS
Figure Page
1 Mk5 X-Band Upmast System: Block Diagram 4f.4
2 Mk5 X-Band Upmast System: Block Diagram with Long Cable Runs 4f.5
3 Mk5 X-Band Upmast System: Radar Sensor Detailed Block Diagram 4f.6
4 Mk5 X-Band Upmast System: Interconnections 4f.7
5 Mk5 X-Band Upmast System: Interconnections with Long Cable Runs 4f.8
INTRODUCTION
1 The Mk5 X-Band Upmast Radar Sensor consists of the following major units:
DEPT TITLE
SCALE
NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0052 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.
Figure 2 - Mk5 X-Band Upmast System: Block Diagram with Long Cable Runs
Figure 3 - Mk5 X-Band Upmast System: Radar Sensor Detailed Block Diagram
Mk 5 X-Band
Upmast
Connections
KELVIN HUGHES S.R. 1 04.07.08 -
EHD-0132 1 1
Page 4f.7
KH2060-4f
TIU
SCREEN NOT NNR-A66-ABAB
TERMINATED
Page 4f.8
PL2
SCR
1
KH2060-4f
Bn
2 AZ1
Bn/W
3 nAZ1 AZIMUTH
V
4 AZ2 CONVERTER Mk V
V/W CTX-A523
5 nAZ2 CAE-A30-20
O
6 HL
B/O or CAE-A30-21
14-CORE 7 nHL
TO PROCESSOR
8 PLF
or INTERSWITCH CUSTOM
CABLE H 4
WHITE COAX VIDEO
COAXES 3
NOT CONNECTED
PLB
Y 1 PSU ON GREY COAX
G MAINS PSU 2
2 PSU ON RTN SYNC
45-690-0041-001 1
3
SCR 4 PLG
W
1 HEATERS +ve
Bk
2 HEATERS -ve
R/G
CAN ADAPTER PCB PLB 3 MUTE
NNR-A981 Bn/Bk -15V
S 4
RUN 1 R/B
R/G 5 0V
MUTE 2 S RUN
B/Y 6
MP 3 T
B/W 7 TX READY
LP 4 R/Y
R/Y 8 TUNE
PLA TUNE 5 R/W
R/W 9 TUNE IND
W TUNE IND 6 B/Y
1 CAN HI T 10 MP
S TX READY 7 B/W
2 CAN LO G/O 11 LP
AZ 8 G/W 12 HEADING LINE
SCR
N/C 9
B/Bk
SCREEN NOT RX MON 10 PLK
TERMINATED G/W
HL 11
R 1 +27V
N/C 12
B 2 0V
LINE AMPLIFIER N/C 13 O
LINE RECEIVER LONG LENGTH R/B 3 +27V
OF LOW LOSS GND 14 R/Bn
RAN-A27-2 RAN-A26 4 +27V
COAX COAX COAX P 5 0V
38-CORE
CABLES (J) CABLE P CABLES (J) V/Bk 6 0V
VIDEO VIDEO VIDEO VIDEO VIDEO VIDEO WHITE COAX CUSTOM
SKE SKF R/Bk 7 +15V
OUT IN OUT IN CABLE N
TO PROCESSOR G/O 9 AZIMUTH
or INTERSWITCH SYNC GREY COAX 12 TX MON R
SYNC SYNC SYNC SYNC SYNC TX MON RTN MONITOR ARM
SKG 13 B
OUT IN OUT IN SKH
B/Bk 14 RX MON
Mk 5 X-Band Upmast
Connections
Standard & High Speed
Figure 5 - Mk5 X-Band Upmast System: Interconnections with Long Cable Runs
(Long Cables)
KELVIN HUGHES G.S. 1 22.09.08 -
EHD-0217 1 1
KH2060-4G
CONTENTS
Para Page
1 INTRODUCTION 4g.3
ILLUSTRATIONS
Figure Page
1 Mk7 X-Band Downmast System: Block Diagram 4g.4
2 Mk7 X-Band Downmast System: Block Diagram with Long Cable Runs 4g.5
3 Mk7 X-Band Downmast System: Radar Sensor Detailed Block Diagram 4g.6
4 Mk7 X-Band Downmast System: Interconnections for Normal Speed Systems 4g.7
5 Mk7 X-Band Downmast System: Interconnections for High Speed Systems 4g.8
6 Mk7 X-Band Downmast System: Interconnections with Long Cable Runs 4g.9
INTRODUCTION
1 The Mk7 X-Band Downmast Radar Sensor consists of the following major units:
DEPT TITLE
SCALE
NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0053 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.
Figure 2 - Mk7 X-Band Downmast System: Block Diagram with Long Cable Runs
Figure 3 - Mk7 X-Band Downmast System: Radar Sensor Detailed Block Diagram
Mk 7 X-Band
Downmast
Standard Speed
Connections G.S. 2 30.10.08
KELVIN HUGHES S.R. 1 31.10.07 -
EHD-0133 1 1
Page 4g.7
Figure 4 - Mk7 X-Band Downmast System: Interconnections for Normal Speed Systems
KH2060-4g
Page 4g.8
KH2060-4g
Mk 7 X-Band
Downmast High Speed
Connections
G.S. 2 30.10.08
KELVIN HUGHES S.R. 1 31.10.07 -
1 1
Figure 5 - Mk7 X-Band Downmast System: Interconnections for High Speed Systems
EHD-0134
CONTROL PCB
3PLB
TO PROCESSOR 14-CORE 8
OR INTERSWITCH 9
CUSTOM 3 TUNE IND
CABLE H 1 0V
COAXES NOT RESISTOR
CONNECTED
100R CONTROL PCB
3PLX
W 1 CAN HI
S 2 CAN LO
3 GND
SCR
POWER UNIT
SCREEN NOT 2PLB
TERMINATED
Y
1 ON/OFF
G
2 COMMON
SCR
FILTER
50/60Hz, 2-CORE POWER R L
110V/220V/1 PHASE B N
CABLE I
E
SCR
Mk 7 X-Band
Downmast Standard Speed
Connections
(Long Cables)
Figure 6 - Mk7 X-Band Downmast System: Interconnections with Long Cable Runs
KELVIN HUGHES G.S. 1 22.09.08 -
EHD-0218 1 1
Page 4g.9
KH2060-4g
KH2060-4g
KH2060-4H
CONTENTS
Para Page
1 INTRODUCTION 4h.3
ILLUSTRATIONS
Figure Page
1 Mk7 S-Band Upmast System: Block Diagram 4h.4
2 Mk7 S-Band Upmast System: Block Diagram with Long Cable Runs 4h.5
3 Mk7 S-Band Upmast System: Radar Sensor Detailed Block Diagram 4h.6
4 Mk7 S-Band Upmast System: Interconnections 4h.7
5 Mk7 S-Band Upmast System: Interconnections with Long Cable Runs 4h.8
INTRODUCTION
1 The Mk7 S-Band Upmast Radar Sensor consists of the following major units:
DEPT TITLE
SCALE
NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0055 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.
Figure 2 - Mk7 S-Band Upmast System: Block Diagram with Long Cable Runs
DEPT TITLE
SCALE
NTS
This document is the property of
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0172 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.
Figure 3 - Mk7 S-Band Upmast System: Radar Sensor Detailed Block Diagram
Manta Mk 7 S-Band
Upmast G.S. 4 02.10.08 -
Connections G.S. 3 17.01.08 -
S.R. 2 07.12.07 -
KELVIN HUGHES S.R. 1 31.10.07 -
EHD-0136 1 1
Page 4h.7
KH2060-4h
Page 4h.8
INLINE POWER SUPPLY
HRC-A28-1
KH2060-4h
SCREEN NOT
TRANSCEIVER
LINE RECEIVER LINE HEAD AMP TERMINATED GTX-A16
RAN-A27-2 LONG LENGTH OF RAN-A26
COAX LOW LOSS COAX SCR
CABLE P TB2-COMMON TB4-Tx MON
CABLES (J) COAXES
SYNC SYNC SYNC SYNC V R
SYNC OUT 1 AZ2 MON (SIG) 1
OUT IN IN S V/W B MONITOR
SYNC 0V 2 nAZ2 MON (0V) 2 ARM
TO PROCESSOR Bn
3 AZ1
or INTERSWITCH VIDEO VIDEO VIDEO VIDEO Bn/W
VIDEO 4 nAZ1
OUT IN OUT IN W O
VIDEO 0V 5 HL
B/O
6 nHL
TB1 TB2
R R TB1-DOWNMAST
+12V/+15V 1
3-CORE, SIGNAL 9 +12V
0V 2 B B 0V
8 1 0V
-12V/-15V 3 G CABLE B G -12V
10 2 +27V
SCR SCR 3 INV START +VE
NOTE: MOUNT NEAR PROCESSOR NOT USED
OR INTERSWITCH UNIT
4 INV START RTN
INPUT FILTER
5 NEON (SIG)
50/60Hz, R L
SCREEN NOT
TERMINATED 6 NEON (0V)
110V/220V/1 PHASE B
2-CORE POWER, N
DRIVE CONTROL UNIT CABLE I 14-CORE SCR
TB3-UPMAST
GTX-A24 SCR CUSTOM W
CABLE H 1 CANHI
TB1 S
1TB4 2 CANLO
R
W CAN HI 1 W W CAN HI 1 W 3 INV START +VE
B
S CAN LO 2 S S CAN LO 2 S 4 INV START RTN
Y
SCR 3 SCR SCR 3 SCR 5 +PSU ON
G
Bn AZ1 4 Bn Bn AZ1 4 Bn 6 PSU ON RTN
Bn/W nAZ1 5 Bn/W Bn/W nAZ1 5 Bn/W
14-CORE V AZ2 6 V 14-CORE V AZ2 6 V
TO PROCESSOR nAZ2 7 V/W nAZ2 7 V/W
or INTERSWITCH V/W V/W ELECTRONIC CHASSIS
CUSTOM CABLE H O HL 8 O CUSTOM CABLE H O HL 8 O
VIDEO & SYNC COAXES VIDEO & SYNC COAXES TB1-CHASSIS
NOT CONNECTED B/O nHL 9 B/O NOT CONNECTED B/O nHL 9 B/O
COAXES
SCR 10 SCR SCR 10 SCR
1 SYNC SYNC(S) & VIDEO (V) COAXES
Y ON/OFF 11 Y Y ON/OFF 11 Y S
2 SYNC 0V TO BE CUT TO SAME LENGTH
G COMMON 12 G G COMMON 12 G AND FITTED TO TERMINAL
R +27V START 13 R BLOCK WITH CABLE SUPPORT
SCR 3 VIDEO
B START RTN 14 B W
4 VIDEO 0V
GTX-A104 SCR SCR SCR
NOTE: MOUNT NEAR TRANSCEIVER TB5
PART OF PLA
50/60Hz, 2-CORE POWER R
1 R 1 L
+27V START 110V/220V/ B
2 B CABLE I 2 N
START RTN 1 PHASE
3 E
SCR SCR
Manta Mk 7 S-Band
Upmast Connections G.S. 4 02.10.08 -
(Long Cables) G.S. 3 17.01.08 -
Figure 5 - Mk7 S-Band Upmast System: Interconnections with Long Cable Runs
S.R. 2 07.12.07 -
KELVIN HUGHES S.R. 1 31.10.07 -
EHD-0138 1 1
KH2060-4J
CONTENTS
Para Page
1 INTRODUCTION 4j.3
ILLUSTRATIONS
Figure Page
1 Mk7 S-Band Downmast System: Block Diagram 4j.4
2 Mk7 S-Band Downmast System: Block Diagram with Long Cable Runs 4j.5
3 Mk7 S-Band Downmast System: Radar Sensor Detailed Block Diagram 4j.6
4 Mk7 S-Band Downmast System: Interconnections 4j.7
5 Mk7 S-Band Downmast System: Interconnections with Long Cable Runs 4j.8
INTRODUCTION
1 The Mk7 S-Band Downmast Radar Sensor consists of the following major units:
DEPT TITLE
SCALE
NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0054 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.
Figure 2 - Mk7 S-Band Downmast System: Block Diagram with Long Cable Runs
DEPT TITLE
SCALE
NTS
This document is the property of
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0171 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.
Figure 3 - Mk7 S-Band Downmast System: Radar Sensor Detailed Block Diagram
FILTER
50/60Hz, 2-CORE POWER R L
110V/220V/ B
1 PHASE CABLE I N
E AE MOTOR
SCR
TB1 TB2 3-PHASE
2-CORE POWER R R R
220V 15A 50/60Hz 1 PHASE 1 L U 1 MOTOR 3-CORE POWER U
B Y Y
(100mA EARTH LEAKAGE) CABLE K 2 N V 2 V NOTE: MOTOR LINKS MUST
B CABLE L B BE SET FOR 220V
SCR W 3 W
SCR SCR
SCREEN
TERMINATED NOTE:
IN GLAND ON DRIVE CONTROL UNIT, MAKE LINKS
ON PLA OF GTX-A104 AS FOLLOWS: -
LOW SPEED: PLA-2 to PLA-4
HIGH SPEED: PLA-2 to PLA-4
& PLA-3 to PLA-4
Page 4j.7
KH2060-4j
LINE RECEIVER LONG LENGTH LINE AMPLIFIER S-BAND TRANSCEIVER
RAN-A27-2 OF LOW LOSS RAN-A26 CTX-A9
COAX COAX COAX
CABLES (J) CABLE P CABLES (J)
VIDEO VIDEO VIDEO VIDEO VIDEO 1
OUT IN OUT IN
Page 4j.8
TO PROCESSOR
or INTERSWITCH SYNC SYNC SYNC SYNC SYNC 1
KH2060-4j
OUT IN OUT IN
CONTROL PCB
TB1 3PLA
2-CORE SIGNAL
R CABLE A R +27V
+27V 1 5
B B 0V
0V 2 6
SCR SCR
TB1 NOTE: MOUNT NEAR TRANSCEIVER
R R
+12V/+15V 1 3-CORE SIGNAL CABLE B 7 +15V
B G
0V 2 10 0V
G B TURNING MECHANISM
-12V/-15V 3 9 -15V SCREEN NOT
SCR SCR TERMINATED GTX-A11
CONTROL PCB
NOTE: MOUNT NEAR DISPLAY
3SKM SCR TB2-COMMON
OR INTERSWITCH UNIT TB4-Tx MON
Y V R
Tx MON (SIG) 1 1 AZ2 MON (SIG) 1
G V/W B MONITOR
Tx MON (0V) 2 2 nAZ2 MON (0V) 2 ARM
Bn Bn
AZ1 3 3 AZ1
DRIVE CONTROL UNIT O Bn/W
HL 4 4 nAZ1
B O
GTX-A24 0V 5 5 HL
R B/O
+27V 6 14-CORE 6 nHL
1TB4 TB3
W CAN HI 1 W Bn/W 1 nAZ1 Bn/W CUSTOM CABLE H
COAXES TB1-DOWNMAST
S CAN LO 2 S B/O 2 nHL B/O NOT CONNECTED B
SCR 3 SCR V 3 AZ2 V 1 0V
R
Bn AZ1 4 Bn V/W 4 nAZ2 V/W 2 +27V
Bn/W nAZ1 5 Bn/W SCR 5 SCR 3 INV START +VE
14-CORE V AZ2 6 V 4 INV START RTN
TO PROCESSOR SCR Y
V/W nAZ2 7 V/W 5 NEON (SIG)
or INTERSWITCH CUSTOM CABLE H CONTROL PCB G
O HL 8 O 6 NEON (0V)
COAXES 3PLB
NOT CONNECTED B/O nHL 9 B/O SCR
14-CORE Bn
SCR 10 SCR 8 AZ1 TB3-UPMAST
O
Y ON/OFF 11 Y CUSTOM CABLE H 9 HL
G COMMON 12 G COAXES 3 TUNE IND 1 CANHI
NOT CONNECTED 1 0V 2 CANLO
SCR RESISTOR 3 INV START +VE
100R NOT USED
CONTROL PCB 4 INV START RTN
GTX-A104 3PLX 5 +PSU ON
W 6 PSU ON RTN
PART OF PLA 1 CAN HI
S 2 CAN LO
1 R
+27V START
2 B SCR 3 GND
START RTN
SCR SCREEN NOT POWER UNIT
TERMINATED
2PLB
Y
1 ON/OFF
G
2 COMMON
CONTROL PCB
3SKK
R
1 CONT +VE
B
2 CONTACTOR
SCR 3 0V
4
5
FILTER
50/60Hz, 2-CORE POWER R
L
110V/220V/1 PHASE B
CABLE I N
E AE MOTOR
SCR
TB1 TB2 3-PHASE
2-CORE POWER R R R
220V 15A 50/60Hz 1 PHASE 1 L U 1 MOTOR 3-CORE POWER U
B Y Y
(100mA EARTH LEAKAGE) CABLE K 2 N V 2 V NOTE: MOTOR LINKS MUST
B CABLE L B BE SET FOR 220V
SCR W 3 W
SCR SCR
SCREEN
TERMINATED NOTE:
IN GLAND ON DRIVE CONTROL UNIT, MAKE LINKS
ON PLA OF GTX-A104 AS FOLLOWS: -
LOW SPEED: PLA-2 to PLA-4
HIGH SPEED: PLA-2 to PLA-4
& PLA-3 to PLA-4
Manta Mk 7 S-Band
Downmast G.S. 4 01.10.08 -
Connections (Long Cables) G.S. 3 17.01.08 -
S.R. 2 07.12.07 -
Figure 5 - Mk7 S-Band Downmast System: Interconnections with Long Cable Runs
KELVIN HUGHES S.R. 1 31.10.07 -
EHD-0137 1 1
KH2060-4K
CONTENTS
Para Page
1 INTRODUCTION 4k.3
ILLUSTRATIONS
Figure Page
1 SharpEyeTM S-Band Upmast System: Block Diagram 4k.4
TM
2 SharpEye S-Band Upmast System: Block Diagram with Long Cable Runs 4k.5
TM
3 SharpEye S-Band Upmast System: Radar Sensor Detailed Block Diagram 4k.6
TM
4 SharpEye S-Band Upmast System: Interconnections 4k.7
TM
5 SharpEye S-Band Upmast System: Interconnections with Long Cable Runs 4k.8
INTRODUCTION
1 The SharpEyeTM S-Band Upmast Radar Sensor consists of the following major units:
DEPT TITLE
SCALE
NTS
This document is the property of 2
KELVIN HUGHES DRAWING No.
1
c Kelvin Hughes Ltd 2007 EHD-0056 Sheet 1 of 1
DRAWN ISSUE DATE DCR No.
Figure 2 - SharpEyeTM S-Band Upmast System: Block Diagram with Long Cable Runs
Figure 3 - SharpEyeTM S-Band Upmast System: Radar Sensor Detailed Block Diagram
TB5
50/60Hz, 2-CORE POWER 1 L
110V/220V/1 PHASE 2 N
CABLE I
SCR
Page 4k.7
KH2060-4k
INLINE POWER SUPPLY
Page 4k.8
HRC-A28-1
KH2060-4k
SCREEN NOT
TRANSCEIVER/GEARBOX
LINE RECEIVER LINE HEAD AMP TERMINATED DTX-A1
RAN-A27-2 LONG LENGTH OF RAN-A26
COAX LOW LOSS COAX SCR
CABLE P TB1
CABLES (J) COAXES
SYNC SYNC SYNC SYNC V
SYNC OUT 1 AZ2
OUT IN IN S V/W
SYNC 0V 2 nAZ2
TO PROCESSOR Bn
3 AZ1
or INTERSWITCH VIDEO VIDEO VIDEO VIDEO Bn/W
VIDEO 4 nAZ1
OUT IN OUT IN W O
VIDEO 0V 5 HL
B/O
6 nHL
TB1 TB2
+12V/+15V 1 R R +12V
3-CORE, SIGNAL 9
0V 2 G G 0V
8
-12V/-15V 3 B CABLE B B -12V
10
SCR SCR
NOTE: MOUNT NEAR PROCESSOR SCREEN NOT
OR INTERSWITCH UNIT INPUT FILTER TERMINATED
50/60Hz, R L
110V/220V/1 PHASE B SCR
N TB2
2-CORE POWER, W
DRIVE CONTROL UNIT CABLE I 14-CORE 1 CANHI
SCR S
GTX-A24 CUSTOM 2 CANLO
CABLE H 3 0V
1TB4 TB1 4 GND
W CAN HI 1 W W CAN HI 1 W 5 HL
S CAN LO 2 S S CAN LO 2 S 6 AZ
SCR 3 SCR SCR 3 SCR
Bn AZ1 4 Bn Bn AZ1 4 Bn
Bn/W nAZ1 5 Bn/W Bn/W nAZ1 5 Bn/W
14-CORE V AZ2 6 V 14-CORE V AZ2 6 V TB3
TO PROCESSOR nAZ2 7 V/W nAZ2 7 V/W
or INTERSWITCH V/W V/W R
CUSTOM CABLE H CUSTOM CABLE H 5 +27 V START
O HL 8 O O HL 8 O B
Runs
VIDEO & SYNC COAXES VIDEO & SYNC COAXES 6 START RTN
NOT CONNECTED B/O nHL 9 B/O NOT CONNECTED B/O nHL 9 B/O
COAXES
SCR 10 SCR SCR 10 SCR
1 SYNC SYNC (S) & VIDEO (V) COAXES
Y ON/OFF 11 Y Y ON/OFF 11 S
2 SYNC 0V TO BE CUT TO SAME LENGTH
G COMMON 12 G G COMMON 12 AND FITTED TO TERMINAL
R +27V START 13 R BLOCK WITH CABLE SUPPORT
SCR 3 VIDEO
B START RTN 14 B W
4 VIDEO 0V
GTX-A104 SCR SCR SCR
NOTE: MOUNT NEAR TRANSCEIVER
TB5
PART OF PLA
50/60Hz, 2-CORE POWER R
1 R 1 L
+27V START 110V/220V/ B
2 B CABLE I 2 N
START RTN 1 PHASE
3 E
SCR SCR
SharpEye S-Band
Upmast Connections
(Long Cables)