PRE-SHIPMENT INSPECTION ACTIVITIES - 2014

Inspection Team Members - MAADANIYAH MARIO FRIGERIO S.P.A.

1.) Mr. ABDULHADI AL HADDAD 1.) Mr. Alberto Visconti

2.) Mr. AKBAR BASHA 2.) Mr. Antonio Cellamare
3.) Mr. SALMAN HIJI AL MUTAWA 3.) Mr. Marco Castelletti
4.) Mr. MOHAMMED AL SADAH 4.) Mr. Vittorio Corti
5.) Mr. HASSAN ALI AHMED 5.) Mr. Bruno Maggi
6.) Mr. ROBERT SALEN LOLA

Sl.
DAY - 1 (Date: 26-Mar-2014) Visited the BIONE factory in Lecco REMARKS
No

FORENOON SESSION :- 09.00 AM - 01.00 PM

1 PC STRAND MACHINE - Model IX25-125-600/10
1.1 General Discussion

1.2 Activities

XN125 Pay-off

XN125/6+1 Skip Strander test made in Mario Frigerio at 750 RPM

CV20-25 Pulling Capstan Couple - 1

CC Load Cell

FMA600 Induction Furnace

 PRE-SHIPMENT INSPECTION ACTIVITIES - 2014

VR10 Cooling Unit

By loading Inside the Cradle from Spool

Spool / Cradle Dimensions

AFTERNOON SESSION :- 02.00 PM - 06.00 PM

CV20-25 Pulling Capstan Couple - 2

Visited the Hystorical factory in Lecco

PTR35 Synchronization Sensor Arm

Visited the third factory in Lainate (Mi)

AST29 2800 Double Take-up / Pay-off (Metalic Chain)

PTR35 Synchronization Sensor Arm

BSS17 Layer Rewinding Spooler

Leveling Plates Are in machining stage to be ready tomorrow

Anchor Bolts Are in machining stage to be ready tomorrow
Given the printout of the material to use

Grouting Specification

 PRE-SHIPMENT INSPECTION ACTIVITIES - 2014

Electrical Cabinets

Safety Warnings and Residual Risks Seen by the team. Given the drawing of suggested CE protections on the line to
be made by NM

Software for the PC Strand line as been checked in a computer only for
1.3 Softwares Simulation.. Marco Castelletti promised to make a preventive maintenace
alarms to be pre installed

1.4 Pre-Threading / Set-up / Threading and Running Procedures All is in the manual

Operator Control Stations / Electrical Components / Components of

1.5 All is in the manual
Electrical Cabinets
Basic Maintenance for Mechanical, Pneumatic, Fluid, Hydraulic and
1.6 All is in the manual
Greasing Components

1.7 Recommended Lubricants All is in the manual

1.8 Spare and Wear Parts We are waiting for order from NM

1.9 Others

PC Strand Spray Water Provision..? (Post Forming Side) It is for die cooling when making the compacted strand

Rails for Induction furnace Seen in painting stage

Channel for take-up Production Team has verified it

Will be installed on Noise proof guards once those will be painted starting of
next week. See fans picture

Skip Exhaust Systems

Induction Furnace Exhaust System Design Given "reference" drawing how to make them in KSA

Induction Furnace Trolley Gear Motor Clearance Mechanical Maintenance verified

Sl. DAY - 2 (Date: 27-Mar-2014) - Visited the Alpimacchine fatory

REMARKS
No in Annone

FORENOON SESSION : - 09.00 AM - 01.00 PM

2 WIRE DRAWING - Model IX25-125-600/10
2.1 General Discussion

2.2 Activities

SVO30 1 Coil Pay-off

 PRE-SHIPMENT INSPECTION ACTIVITIES - 2014

Coil Pusher Model CSP

S1200/9 Drawing Machine

AFTERNOON SESSION : - 02.00 PM - 06.00 PM

Rotating Die Blocks

Soap Stirrers from Block # 2 to Block # 8

Anti-Vibration Rollers on Last Three Die Holders Ready to fit after final painting of the structure of the machine
Die Equipments Fit in a separate box

Final Block double Deck type with one Set of Wire Straighteners

Cooling water flow display block # 9

BU125 Spooler

Pulling Dog Seen in the "accessories" box
Leveling Plates Are in machining stage to be ready tomorrow
Anchor Bolts Are in machining stage to be ready tomorrow

Important Notices and Residual Risks Seen by the team. Given the drawing of suggested CE protections on the line to
be made by NM

Software for the Wire Drawing line hasbeen checked in a computer only for
2.3 Softwares Simulation. Marco Castelletti promised to make a preventive maintenace
alarms to be pre installed

2.4 Pre-Threading / Set-up / Threading and Running Procedures All in the manuals

Operator Control Stations / Electrical Components / Components of

2.5 Electrical Maintenance has verified it
Electrical Cabinets
 PRE-SHIPMENT INSPECTION ACTIVITIES - 2014
2.4 Basic Maintenance for Mechanical, Pneumatic and Fluid Components All in the manuals

2.5 Recommended Lubricants All in the manuals

2.6 Spare and Wear Parts We are waiting for order from NM
 PRE-SHIPMENT INSPECTION ACTIVITIES - 2014

Sl.
DAY - 3 (Date: 28-Mar-2014) at BIONE factory REMARKS
No
FORENOON SESSION : - 09.00 AM - 01.00 PM

During last installation of BSS17 in Jubail, NM showed to MFL technician that

Final verification of remaining points had to put greasers on the pins inside the barrel sectors of the Layer winder
as they were blocking and correspondingly bending. NOT seen the
modification on the new one and MFL will have to gurantee the problem will
not happen on this one

Now on the capstans is fit an air/oil heat exchanger but NM said that on their
experience this might be clogged shortly due to environmental conditions:
MFL t send a suggetion how to swap it with Water/oil heat excnger in case in
future this will be needed.

MFL to tell how to control humidity in the ciontrol cabinet in case cabinet will
be switched off for long time
AFTERNOON SESSION : - 02.00 PM - 06.00 PM

Final verification of remaining points
NM made MFL note that the pull-in dog supplied with the drawing machines
look s"small" to be used continuously with the 155 mm rod size. This is
coming from experience with previous supply of the same unit. NM says
anyway that is MFL responsibility and if it will fail..........
On wire drawing machine water drain fit a plate to close on which NM
plumber will weld what is needed.
Given a full set of printed manuals as per TCF No. 2803014

Collect the details for the Invitation Letters for :- Required

2 ATE furnace technicians Names
2 Mario Frigerio Electronic technicians Passport Datails
2 Mario Frigerio Mechanicaltechnicians Date of Arrival & Working Days etc.

MFL Team Position Work Area Designation Date

As soon as we
will have the
Mr.Marco Polvara Technician Mach foundation Inspection
VISA possibly in
10 days time

Mr- Marco Polvara

Chief Mechanic (Supervision / Inst
Stranding Machine 17-May-14
- Nestore Conti
Mr- Virgilio Marini
Mechanical Technician I/O Test 6-Jun-14
- Mario Lanfranconi

Mr - Marco Milani
- Luca Filippi
Electrical Technician 6-Jun-14
- Danilo Bernini
- Ivan Fioroni

Mr - Lorenzo Biasin
- Eugenio Sonda Induction Furnace Specialist 15-Jun-14
- Riccardo Falessi

MFL will send asap all documents for each technician to allow NM to make the invitation letters, or whatever is needed by latest regulations
 PRE-SHIPMENT INSPECTION ACTIVITIES - 2014

Tested the spectrometer Mario Frigerio uses to test material at Quality control

Example of Packing list EVERY ITEM WILL BE NUMBERED and have this below on it

Plus a picture showing lifting

Example of pictures of loading that MFL will make