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Tecnologia/Technology

ENERGY AND EXERGY THERMODYNAMIC ANALYSIS OF A


TWO-STAGE COMPRESSION REFRIGERATION SYSTEM
INTEGRATED WITH AN ABSORPTION SYSTEM (NH3+H2O)

G. A. Corraa, ABSTRACT
J.A. Souzaa,*, This work proposes an energetic and exergetic thermodynamic analysis of
C. Prentice-Hernndezb, two refrigeration systems: one is a conventional two stages cooling system by
steam compression of ammonia and the other is named integrated
and L. A. O. Rochaa refrigeration system. The conventional system, used as reference, is largely
employed in cooling fish industry. The integrated refrigeration system is
a similar to the conventional one, although it uses in the intermediate cooling,
FURG - Universidade Federal do Rio Grande
between the stages of high and low pressure, cold water in closed circuit. The
Dep. de Fsica, Av. Itlia, km 8, 96201-900 cold water is supplied by ammonia-water absorption system integrated to the
Campus Carreiros, Rio Grande, RS, Brasil conventional compression system. The calorific energy supplied is obtained
b from waste exceeding of the fish meal production thus the energy delivered to
FURG - Universidade Federal do Rio Grande
the integrated refrigeration system is considered of zero cost. Numeric
Dep. de Qumica, Rua Eng. Alfredo Huch, 475 simulation is employed to compare the behavior of both systems. The results
96201-900, Campus Cidade, Rio Grande, RS obtained in this comparison show that the integrated refrigeration system
operates with a reduction of up to 19.73 % in COP. However, the integrated
Brasil
refrigeration system presented an increase of up to 25.57% in exergetic
*
Corresponding author,e-mail: efficiency and 33.09% in frigorific capacity in relation to the conventional
jasouza@furg.br system. These results, added to the decrease of operational cost which will be
quantified in a further study, will make very attractive the use of the
integrated refrigeration system.

Keywords: compression-absorption system; ammonia-water; exergy.

NOMENCLATURE
Subscripts
ARS Absorption refrigeration system
COP Coefficient of performance 0 Ambient
CRS Compression refrigeration system C Condenser
CRSmod CRS modified system E Evaporator
e Specific exergy (kJ.kg- 1) f Fraction solution
E Exergy (kJ.s- 1) G Generator
EV Expansion valve i Interstage
h Specific enthalpy (kJ.kg- 1) L Liquid phase
IRS Integrated refrigeration system s Strong solution
m& Mass flow rate (kg.s- 1) SUCTION Regarding suction
p Pressure (kPa) V Vapor phase
&
Q Rate of heat transfer (kJ.s- 1) VC Control volumes
w Weak solution
s Specific entropy (kJ.kg- 1.K- 1)
1, 2,... Initial and final state; control volume inlet
T Temperature (K or C)
and exit
v Specific volume (m3kg- 1)
& Volume flow rate (m3.s- 1) Superscripts
W& Power input (kJ.s- 1)
W&e Electric power 0 Standard state value
X Mass fraction ammonia-water n Polytropic coefficient
CH Chemical component
Greek symbols PH Physical component

Difference INTRODUCTION
Exergetic efficiency
Energetic and exergetic thermodynamic analysis
c Compressor efficiency
have been widely applied to analyze the performance
b Pump efficiency of cooling plants. Kotas (1985) described the

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Tecnologia/Technology Corra et al. Energy and Exergy Thermodynamic Analysis

occurrence of energetic losses in individual processes to cool the mass flow rate discharged by the
and its quantification in detailed analysis of heat and compressor in the first stage.
mass transfer. Ptek and Komflar (1995) presented a The aim of this study is to carry out an energetic
set of equations which describe the proprieties of and exergetic analysis to propose a change in this
vapor-liquid balance for ammonia-water. Such usual procedure: applying an system of integrated
equations were submitted to comparison with the data absorption to the compression refrigeration system
reported in the literature, presenting, without need for (CRS), for intermediate cooling, taking up the totality
adjustments, good results, and thus, enabling to of refrigerant fluid in course and increasing the
contribute with the analysis of these systems. Bejan frigorific capacity of refrigeration
et al. (1996) studied the application of the first and For the compression refrigeration system
second law of thermodynamics and, in particular, the (CRS) and for the integrated refrigeration system
concept of exergy in the analysis of thermal system (IRS) were studied the effects of evaporation
and in the qualitative evaluation of efficiencies, as temperature ( TE ), condensation temperature ( TC ),
well as the principles of exergy and its application in intermediate pressure ( Pi ), degree of overheating in
analysis of thermal systems and thermo-economy.
Nikolaids and Probert (1998) used the exergy method the temperature of suction ( TSUCTION ), in the power
to investigate a refrigeration system by compression of the compressors ( W & ), in the heat transfer rates,
in two stages. The temperature of condensation & ), in the coefficient of performance (COP) and in
(Q
ranged from 298K to 308K, and the temperature of
evaporation ranged from 228K to 238K. It was the exergetic efficiency ( ).
determined an irreversibility rate of the plant taking
into account the effects of changes in temperature in Conventional and Integrated Systems of
the condenser and in the evaporator. Gktun (1999) Refrigeration.
studied the performance of an irreversible heat
engine-driven which combines a vapor compression Figure 1 shows the compression refrigeration
(VCR) and absorption refrigerator (AR), where the system (CRS) in use in the plant with temperatures of
condensation of the AR unit discharges heat to the the evaporators of low and intermediate pressure,
evaporator of the VCR unit. The heat of the respectively TE1 = 40 C and TE 2 = 10 C , and
condenser of the VCR is, then, delivered to the temperature of condensation TC = 35 C .
external medium for its heating. Kaynakli and Kilic The evolution of ammonia flowing in CRS
(2007) presented a detailed analysis of an absorption starts in the state of overheated vapor, when it leaves
cooling cycle operating with lithium bromate/water. the compressor of high (state 13). Ammonia is, then,
They also analyzed the influence of operational liquefied in the condenser, turning into a saturated
temperatures, coefficient of performance (COP), liquid (state 14); next, this flowing divides into three
effectivity of the interchanger of heat and heat streams. The first m & a1 crosses a expansion valve,
removed from the components of this cycle. The
study of Kairouani and Nehdi (2006) aimed to where it is expanded isenthalpically, submitted to
develop a new cycle of refrigeration, where the pressure corresponding to the lowest temperature
geothermal energy is applied in a simple vapor T E1 (state 16). This stream runs through the
compression system, and to discuss the intercooler, and, as it flows down the evaporator 1
thermodynamic analysis of the cycle and the practical absorbs heat, making it a saturated vapor (state 17 )
viability of its development. This refrigeration system and, following, it goes by compressor 1 leaving as
in cascade consists of a vapor compression system overheated vapor (state 18). The second stream m & a2
combined with an absorption system. Cabello et al. aims to inject liquid ammonia to cool partially the
(2007) analyzed the variation of parameters in a plant overheated vapor (state 18) in the exit compressor 1,
of vapor compression of a single stage. These this is due to the reduction of temperature of
included changes in temperature of condensation and ammonia corresponding to the intermediate pressure
evaporation and the degree of overheating in the (state 25), obtained through isenthalpic expansion in
suction of the compressor. a expansion valve. As a result, there is a mixture
On the other hand, the measure taken in general & a1 + m
m & a 2 overheated (state 22). The third stream,
by the frigorific industry is the compression by
& a 3 by crossing another expansion valve, where an
m
stages, when the difference is very high between the
temperature of hot and cold sources of the cooling isenthalpic expansion occurs, and this one is
cycle. This allows, through an intermediate cooling, submitted to an intermediate pressure corresponding
to reduce the effort of compression and to have as a to TE 2 (state 20). Continuing its flow, it runs through
result an increase in the frigorific performance of the the intercooler, and by flowing down in evaporator 2
plant (Ashrae, 1994). This procedure occurs, in it absorbs heat, turning into saturated vapor (state 21).
general, by injection of a liquid between the stages, Next, it is mixed with m & a1 + m
& a 2 overheated (state
where part of the refrigerant fluid, which could be 22) resulting in a mass flow rate
used for increasing the frigorific capacity, is applied & =m & a1 + m & a2 + m
& a 3 (state 23) which goes through
m

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Tecnologia/Technology Corra et al. Energy and Exergy Thermodynamic Analysis

the compressor 2 returning to state (13) to complete the overheating in the suction of compressor 2, the
the cycle. larger is the work. Cooling by injection of liquid
It is interesting to point out, that overheating & a 2 among the compression stages, it reduces this
m
increases the specific volume of the fluid aspirated by work, but with a reduction in the frigorific capacity,
compressors, increasing, thus, the work of which could be used by the evaporators, instead.
compression. In this refrigeration cycle, the higher
.
EV
EV EXPANSION VALVE ma2
25 24

.
ma
18 X 22 13

17 X 23
LOW HIGH

CONDENSER
COMPRESSOR [1] COMPRESSOR [2] .
3C-23X13 3C-16X11 ma +35C
21
.
ma1 .
ma3 14 X

RECIPIENT

INTERCOOLER INTERCOOLER
- 40C - 10C
.
EV EV ma3
16 20 19 X

EVAPORATOR [1] EVAPORATOR [2]


.
ma1
15

Figure 1. Schematic drawing of CRS used in industry

Figure 2 presents an integrated refrigeration reduced (state 5), as it returns to the absorber (state
system (IRS). It is similar to the conventional system, 6), after its passage through the expansion valve.
although it uses an intermediate cooling as the only Liquid solution m & s (state 3) enters, then, the refining
difference, cold water in closed circuit, between the column, flowing in a countercurrent with the vapor
stages of high and low pressure. Cold water is kept expelled from the generator. This is a process of
by a cooling system by absorption water-ammonia, water vapor removal, with heat transfer and mass in
integrated to the conventional system. course, until the top of the column (state 8) as a
IRS is composed of two systems, which can be saturated vapor solution m & V . To remove the
observed in highlight in Fig. 2, where the
temperatures of evaporation, condensation and the maximum of the water vapor, the solution is cooled,
assumptions for energy balance of CRSmod are the condensating a liquid rich in water, which is drained
same used for CRS and for ARS. back into the rectifying column (state 7) as a
It must be observed, yet, that the working fluid saturated liquid solution m & L . The solution which
in ARS is binary mixture of ammonia and water, and leaves the rectifier with mass flow rate m & f (state 9)
has as its main source of energy the heat transferred presents a fraction of 0.1 % water. It passes by the
to the generator, coming from the thermal waste of condenser, leaving as a saturated liquid (state 10);
fish meal manufacturing produce. ARS is made of the then, the solution m & f crosses a expansion valve in an
following components: a rectifier, a condenser, an
isenthalpic expansion, reducing the pressure until it is
evaporator, an absorber, two expansion valves and
the pump of solution ammonia-water. obtained a temperature of saturation TE (state 11).
A brief description of ARS can be initiated by The solution crossing the evaporator, absorbs heat
the pump (state 1) where flowing of the binary from the water in recirculation with the intermediate
solution ammonia-water of ARS receives a strong cooler of CRSmod, coming out as m & f as saturated
solution from the absorber, m & s , liquid to low vapor of low pressure (state 12). Completing the
pressure and has its pressure risen, until the pressure refrigeration cycle in evolution, the saturated vapor
of the heat exchanger (state 2). There, a heat transfer & f of the evaporator is then absorbed by the liquid
m
between currents occur, where the strong solution solution of the absorber expelling heat for the
& s is heated (state 3), while the weak solution m
m &w, external medium, and returning to the initial state 1.
hot, originally from the generator has its temperature

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Tecnologia/Technology Corra et al. Energy and Exergy Thermodynamic Analysis

EV EXPANSION VALVE

33 .
34
. RECTIFIER .
mf
36
mL 7 8 mV ABSORPTION
9
. REFRIGERATION
ms SYSTEM
3 GENERATOR 32
31
. CONDENSER
mw
4 . +35C 35
. 10
mf .
mw mf
5 6 12 RECIPIENT
EV EV
2
.
ms 11
ABSORBER 26 EVAPORATOR 24
1 .
.
mwater mwater
INTERSTAGE 25 39
COOLER
18 22 13
.
17 X 23
ma
COMPRESSION LOW HIGH
REFRIGERATION
CONDENSER
SYSTEM COMPRESSOR [1] . COMPRESSOR [2]
.
MODIFIED ma1 3C-23X13 ma3 3C-16X11 +35C 38
21
.
ma 14

RECIPIENT

INTERCOOLER INTERCOOLER
- 40C - 10C
EV .
EV
ma3
16 20 19 X

EVAPORATOR [1] EVAPORATOR [2] .


ma1
15

Figure 2. Schematic drawing of IRS.

Thermodynamic Considerations of the In ARS the temperatures in the condenser,


Conventional and Integrated Refrigerating evaporator, absorber, generator and rectifier are
Systems constant and uniform along the components.
Pressures in the condenser and evaporator of
The mathematical models applied in the ARS are balance pressures corresponding to the
simulation of the systems under study were temperatures and concentrations of the condenser
obtained dividing the systems considered (Figs. 1 and evaporator respectively.
and 2) in the thermodynamic analysis, in various The strong solution x s in the exit of absorber
control volumes and applying to these the balance
of mass, energy and exergy. In this analysis, the and the weak solution x w in the exit of the
following considerations are made: generator are balanced with their respective
The components of the systems are analyzed temperatures and pressures.
in a permanent regime. The concentration of refrigerant vapor in the
The effects of variation of kinetic energy and exit of the rectifier is equal to x f = 0.999
potential are not taken into account. The regime of work in the frigorific plant was
Expansion through the valves is a throttle obtained through instrumentation, during the
process. operation of the system. Such data are presented in
The working fluid is saturated liquid in the Table 1 and will be a source for the following
exit of condensers, saturated vapor in the entrance guidelines of calculation for CRS and IRS:
of the compressor of low and overheated vapor at 7 In Table 1, the refrigerant fluid in each cluster
C in the compressor of high pressure (14, 15, 19 e 24) and (20 e 25), presented the same
Room temperature and pressure for the state, pressure and temperature, but with different
calculation of exergy are respectively T0 = 293 K mass flow rates.
and p 0 = 1 bar . To the regime of work in the frigorific plant
modified CRSmod, it was admitted the same as in

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Tecnologia/Technology Corra et al. Energy and Exergy Thermodynamic Analysis

CRS, but there are not the positions 24 and 25 by The balance of mass and energy for each
not occurring an injection of liquid between the volume of control are presented, where the numeric
stages of high and low. rates represent the states of the working fluid in the
Table 2 presents the operational data of the cycle of Figure 1:
absorption refrigeration system (ARS). The Condenser Unit - The condenser cools and
temperatures of the solutions are determined condenses the overheated vapor coming from the
numerically. compressor of high. This operation is carried out
transferring the heat of the refrigerant fluid to the
Table 1 - Data for CRS medium. Water is used as refrigerant fluid.
Power input for the low-pressure compressor: 32.95 kW Q& =m
C & a (h13 h14 ) (1)
Power input for the high-pressure compressor : 61.23 kW
Ambient temperature: 25C Evaporator Unit 1 It is a heat exchanger
Ambiente pressure: 101 kPa where the evaporation of the refrigerant liquid takes
Tin and Tout cooling water: 25C and 30C place to the lowest pressure and temperature of the
Refrigerant: NH3
compression system.
Point Fluid state T [C] P [kPa] Q& =m
E1 & a1 (h17 h16 ) (2)
13 overheated vapour 112,5 1351 Evaporator Unit 2 Evaporator 2 is
14,15,19,24 Saturated liquid 35 1351 responsible by the removal of heat, temperature and
16 Liquid + vapour -40 71.66
intermediate pressure of the compression system.
17 Saturated vapour -40 71.66
18 overheated vapour 48.9 290.8
& =m
Q E2 & a 3 (h 21 h 20 ) (3)
20,25 Liquid + vapour -10 290.8 Compressor Unit 1 The amount of energy
21 Saturated vapour -10 290.8 provided to the system in the time unit in
23 overheated vapour 7 290.8 compression represents the mechanic power of the
first stage.
This installation presents data with the
W& =m
1 & a1 (h18 h17 ) (4)
following considerations:
1- The frigorific capacity of ARS is the same The mechanic power required from the
as the heat removed from the intermediate cooler of compressor 1 is obtained, using the specifications
CRSmod obtained by thermal balance of the latter. of the manufacturer for the compressor model
2- They were attributed practical values for applied (MADEF 3C-16x11), according to the
the range of the process, concentrations, procedure described by Pohlmann (1964), who
temperatures and pressures applied and verified in makes the connection to the variance of power for
COP which would meet the needs of the operation. different operational conditions for temperature and
pressure.
Table 2 - Data for IRS Compressor Unit 2 represents the mechanic
&
Q power in the 2nd stage.
resf Heat-transfer rate by the intercooler: 8.918 kW
W& =m
2 & a (h13 h 23 ) (5)
T0 Ambient temperature: 25C
Likewise, the mechanic power required by
P0 Ambient pressure: 101 kPa
compressor 2 is obtained from the specifications of
Tin , Tout (Fig.2) cooling water: 25C and 30C the manufacturer for the compressor model applied
Tin , Tout (Fig.2) heating water: 96C and 90C (MADEF 3C-23x13).
Fluid : NH3-H2O Mixtures - The refrigerant fluid compressed
x= strong solution - weak solution: 0.05 by the low pressure (state 18) is rarefied by
T P injecting a liquid (state 25) resulting in state 22.
Point State x gNH3/gsol Solution The fluid in this state is mixed with the vapor in
[C] [bar]
1 Liquid 45.0 0.45 4.60 strong state (21) and, by the end, in state (23) it is aspired
2 Liquid 45.0 0.45 11.62 strong by compressor 2.
3 Liquid 58.0 0.45 11.62 strong &a =m
m & a1 + m& a2 + m& a3 (6)
4 Liquid 88.0 0.40 11.62 weak
5 Liquid 83.5 0.40 11.62 weak & a1 + m
(m & a 2 )h 22 = m
& a1h18 + m
& a 2 h 25 (7)
6 Liq.+vap. 61.7 0.40 4.60 weak
& a h 23 = m
m & a 3h 21 + (m
& a1 + m
& a 2 )h 22 (8)
7 Liquid 78.5 0.45 11.62 -
8 Vapour 78.5 0.98 11.62 - With the pressures of the condenser,
9 Vapour 30.0 0.999 11.62 solution evaporators and entrance and exit temperatures of
10 Liquid 30.0 0.999 11.62 solution the compressors, obtained through reading in the
11 Liq.+vap. 2.0 0.999 4.60 solution instrumentation existing in the frigorific plant, it is
12 Vapour 2 0.999 4.602 solution determined the following properties: temperatures
of saturation, enthalpies, entropies and specific
Construction of energetic functions for CRS volumes. The mass flow rates m & a1 and m & a are

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determined with the equations (4) and (5). As to subsystems which, for a matter of simplicity, will
equations (6, 7 and 8) the mass flow rates m & a 2 and be analyzed separately.
5 Ammonia
10
& a 3 are determined, and the enthalpy h 22 . The
m
rates of heat in the evaporators 1 and 2, respectively
&
Q &
E1 and Q E 2 , and the heat rate in the condenser
4
10 112,5C

&
Q is obtained by equations (1, 2 and 3),
C
14,15,19,24 48,9C 13
respectively.

P [kPa]
3 35C
10
The polytropic coefficient of the 1st stage ( n1 ) 7C

-10C 18

is obtained by Eq. (9) and about the condition 20,25 21 23 22

2
obtained from the reading of pressures and 10
-40C
16 17

temperatures obtained in the frigorific plant by the 0,2 0,4 0,6 0,8

compressor 1. This polytropic coefficient, n 1 , is 1


10
then considered constant for all the numeric -250 -0 250 500 750 1000 1250 1500 1750
simulations carried out in this work. An identical h [kJ/kg]
procedure is made for the calculation of the
polytropic coefficient for the compressor in the 2nd Figure 3. Diagram p-h: ammonia of CRS
stage, n 2 through eq. (10).
Energetic Functions of CRSmod
T
log 18
n1 1 T17 As for CRS, eq. (1) - (5), (9) and (10) are valid
= (9)
n1 p under the assumptions mentioned in the previous
log 18
p17 section. For the mixture which is admitted in the
T compressor of high pressure we have: mixture
log 13 m&a =m & a1 + m & a3
n2 1 T23 (12)
= (10)
n2 p m& a h 23 = m
& a 3h 21 + m& a1h 22 (13)
log 13
p 23 unit Cooler
In the numeric simulation of the compression
Q& & a1 (h18 h 22 )
resf . = m (14)
refrigeration system (CRS), they are admitted for
the working fluid different values for the inlet and With the pressures and temperatures of the
outlet pressures for the compressors, as well as for working fluid in the entrance and exit of the
the inlet temperatures in the compressors. The compressors they are determined the properties:
outlet temperatures of the compressors were saturation temperatures, enthalpy and specific
obtained by equations (9 e 10), with the assumption volumes.
that the polytrophic coefficients might be constant. Provided the mechanical powers and with the
With these pressures and temperatures, they are eq. (4) and (5) they are determined the flows m& a1
determined the other properties. and m & a 3 , and with the eq. (12) and (13) the flow
The coefficient of performance (COP) & a and enthalpy h 23 are determined. The heat
m
matches the frigorific capacity with the mechanical
power provided to the system changes of the evaporators (1) and (2), respectively
& +Q & Q& and Q & , and the heat rates in the condenser
Q E1 E2
COPCRS = E1 E2
(11) & are obtained by eq. (1-3).
& +W
W & Q C
1 2
Figure 3 presents diagram p-h of ammonia for Fig. 4 presents diagram p-h: ammonia of
CRS, where the characteristics of the refrigerating CRSmod
5 Ammonia
in any state are represented by the continuing lines. 10

In this diagram it can be observed that the


inlet and outlet states of the refrigerant fluid
104
ammonia, provided by readings (pressure and 112,5C

temperature) in the compressors of high pressure 14,15,19 48,9C 13

(states 23 and 13) and low pressure (states 17 and


P [kPa]

35C
103
18) installed in the frigorific plant. 7C

18
-10C
20 21 23 22

2
10
Construction of the energetic functions of IRS 16
-40C
17
0,2 0,4 0,6 0,8

The methodology applied in the 101


thermodynamic analysis of IRS allows to -250 -0 250 500 750 1000 1250 1500 1750

considerate the CRSmod and the ARS as two h [kJ/kg]


Figure 4. Diagram p-h: ammonia of CRSmod

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Energetic Functions for SRA is equal to the maximum useful work which can be
obtained by a given form of energy, using the
For the thermodynamic analysis of the environment ( P0 , T0 ) as reference.
absorption system are applied the principles of The main connections to be made in the
mass conservation, species and energy for each thermodynamic exergetic analysis of flow are the
component of the system. Each component is balance of mass and exergy in permanent regime,
treated such as a control volume with inlet and not taking into consideration the variation of kinetic
outlet of flows, and with interactions of heat and and potential energy, and according to Bejan et al.
work transfer where: m & is the mass flow rate of the (1996) the physical energy can be calculated in
solution ammonia-water, x is the concentration of
mass basis ( e PH ) as in:
mass of ammonia in the solution, and h is the
enthalpy of the solution ammonia-water, e PH = (h - h 0 ) - T0 (s - s 0 ) (32)
corresponding to the inlet and outlet state of each Where h 0 and s 0 are properties assessed in
component. The sub index for the solution: f
temperature T0 and environmental pressure P0 .
(fraction), s (strong) , w (weak) L(liquid) and
V(vapor) mean a species of concentration x of In this conception we have as a product the
the solution ammonia-water. energy rates of the evaporators 1 and 2, as fuel to
Unit - Condenser the electric power provided to the compressors 1
& =m
Q C & f (h 9 h10 ) (15)
and 2. As a loss is taken into consideration, the
whole process of cool water consumption by CRS
Unit - Evaporator coming from an external environment.
Q& =Q
& (16) Unit Evaporator 1
E resf
& =m& f (h12 h11 ) & a1 (e17 e16 )
E& 17 E& 16 = m (33)
Q E (17)
Unit - Absorber Unit Evaporator 2
m&s =m
& w +m
&f E& 21 E& 20 = m& a 3 (e 21 e 20 ) (34)
(18)
& s x1 = m
& w x6 + m
& f x12 Unit Compressor 1st stage
m (19)
& a1 (e18 e17 )
E& 18 E& 17 = m (35)
& =m& f h12 + m
& w h6 m
& s h1
Q a (20)
& =m & a1 (h18 h17 )
Unit - Solution pump W 1e (36)
C
h 2 = h1 + v1 (p 2 p1 ) (21) Unit - Compressor 2nd stage
Wb & s (h 2 h1 )
& =m (22) E& 13 E& 23 = m & a (e13 e 23 ) (37)
Unit Heat exchanger
& =m & a (h13 h 23 )
& sx2 + m
m & w x4 = m
& sx3 + m
& w x5 W 2e (38)
(23) C
& sh2 + m
m & wh4 = m
& sh3 + m
& w h5 Where W & and W &
(24) 1e 2e are the electric powers
Unit - Generator provided to the mechanic compressors of the 1st and
m&s +m&L =m
& w +m
&V (25) 2nd stage, and the mean average performance
( C = 0.504) corresponds to the product of thermal
& sx3 + m
m & Lx7 = m
& w x4 + m
& V x8 (26) performance ( t = 0.7), mechanic ( m = 0.8) and
& =m& wh4 + m
& Vh8 m
& sh 3 m
& Lh 7
Q G (27) electric ( e = 0.9).
Unit - Rectifier In order to simplify the simulation and
m&V =m
& L+m
&f (28) analysis of heat transfer among the system and its
environments, the contribution of the work in water
& Vx8 = m
m & Lx7 + m
& f x9 (29) pump and the losses by friction in the system were
& =m
Q & Vh8 m
& lh 9 m
& Lh 7 (30) neglected. Thus, the exergetic efficiency which is
R
the correlation between the product and the fuel
Coefficient of performance of IRS summarizes itself. (Fig. 1):
& +Q
Q &
COP = E1 E2 (E& E& 16 ) + (E& 21 E& 20 )
& &
W +W +W & +Q & (31) CRS = 17 (39)
1 2 b G W& +W &
1e 2e

Construction of the exergetic functions of CRS Construction of the exergetic functions IRS
The exergetic analysis is obtained by the In the exergetic analysis they were applied the
combination of the first and second law of balance of mass and exergy in permanent regime,
thermodynamic, where Kotas (1985) states that not taking into account the variation of kinetic and
exergy is the standard of quality for energy, and it power energy.

16 Engenharia Trmica (Thermal Engineering), Vol. 7 No 01 June 2008 p. 10-20


Tecnologia/Technology Corra et al. Energy and Exergy Thermodynamic Analysis

In this conception, we have as a product the RESULTS AND DISCUSSION


energy rates of the evaporators 1 and 2, as fuel: the
electric power provided to the compressors, the Table 3 shows for each state, the values m & ,
electric power provided to the pump, the solution h, and e in each position of interest of CRS, in the
ammonia-water, the energy rate provided to the operational conditions shown in Fig. 1. The
generators. As the loss, the process of cold water pressures and temperatures corresponding to the
consumption of IRS coming from the exterior states shown in Tables 3 and 5, are found
medium is taken into account. respectively in Tables 1 and 2.

Construction of the exergetic functions of Table 3 - State-point properties of NH 3 and mass


CRSmod flow rate of CRS
State h [kJ/kg] m & [kg/s] e [kJ/kg]
Unit Evaporator 1 13 1704 0.1459 864.3
& a1 (e17 e16 )
E& 17 E& 16 = m (40) 14 366 0.1459 798.7
Unit Evaporator 2 15 366 0.09134 798.7
16 366 0.09134 736.7
& a 3 (e 21 e 20 )
E& 21 E& 20 = m (41)
17 1408 0.09134 446.9
Unit Compressor 1st stage 18 1589 0.09134 631.3
& =m & a1 (h18 h17 ) (42) 19 366 0.04849 798.7
W 1e 20 366 0.04849 778.3
C 21 1450 0.04849 634.7
Unit - Compressor 2nd stage 22 1514 0.09738 629.6
& =m & a (h13 h 23 ) (43) 23 1493 0.1459 630.6
W 2e Table 4 shows the results of the energetic and
C
exergetic balances, of (COP) and exergetic
efficiency ( ) of CRS.
Construction of the exergetic function of ARS
Table 4 - Results of the thermodynamic balances,
The total exergy, E, of a refrigeration system
of COP and of CRS
by absorption according to Misra et al. (2006) is the
Energetic Exergetic
addition of physical exergy, E PH , and the exergy of & & &
Q E1 Q E2 Q C E& E1 E& E 2
chemical substance E CH , as well as the specific
[kW] [kW] [kW] [kW] [kW]
total exergy is the addition of specific total exergy,
95.15 52.57 195.2 26.47 6.96
e ph , and exergy of specific chemical exergy, e ch . & & COPCRS & &
W 1 W 2 W 1e W 2e
The procedure of calculation of specific
chemical exergy of the mixture for the system [kW] [kW] [kW] [kW]
16.61 30.86 3.112 32.95 61.23
ammonia-water according to Misra et al. (2006) is
calculated by CRS =0.355
x 0 1 x 0
e CH = e
ch , NH 3 +
e (44) Table 5 shows the properties of state and mass
M NH ch , H 2 O
3 M H 2O flow of IRS.
The specific chemical exergy of ammonia Comparing the results of Tables 3 and 4,
0 0 obtained both for the same operational conditions
e ch , NH 3 and of water e ch , H 2 O were obtained in ( TE1 = 40 C , TE 2 = 10 C and TC = 35 C ) it is
Bejan et al. (1996). observed that for IRS values lower than 19.37 % in
Unit Pump of the solution ammonia-water COP regarding to CRS. However, in the efficiency
&b =m & s (h 2 h1 ) ( ) IRS presented an increase of 25.57% regarding
W e (45)
b to CRS. This increase in the efficiency is due to an
The performance of the pump ( b ) is worth 0.5 increase in the exergetic frigorific capacity
Unit Generator (E E1 + E E 2 ) of 33.09 % regarding to CRS,
which accounts for applying IRS.
E& 30 E& 31 = m
& vapor (e30 e31 ) (46)
Through the simulation of several operational
E& 30 E& 31 = m
& se x3 + m
& Lex 7 m
& w ex 4 m
& Vex8 (47) conditions it was investigated the influence of the
temperatures in obtaining exchanged heat of the
The exergetic performance of IRS:
components, power of compressors, performance
(E& 17 E& 16 ) + (E& 21 E& 20 ) (COP) and efficiency ( ) of the facilities. All of
SRI = (48)
W& +W & +W & b + (E& E& ) these results were presented in graphs.
1e 2e e 30 31
Where (E 30 E 31 ) is the heat provided (fuel)
to the ARS in the generator.

Engenharia Trmica (Thermal Engineering), Vol. 7 No 01 June 2008 p. 10-20 17


Tecnologia/Technology Corra et al. Energy and Exergy Thermodynamic Analysis

Table 5 - State-point properties and mass flow rate It is observed that as the temperature varies
of IRS ( TE1 ), it results, for CRS as well as for IRS, in the
Mixture: NH 3 + H 2O same tendencies of variation of heat rates, and
h m& e compressor powers. Still in this comparison, it can
state
[kJ/kg] [kg/s] [kJ/kg] be observed a meaningful difference in the total
1 -40.54 0.0477 -4.651 heat rate of evaporators, Q & , of IRS of 33% higher
E
2 -15.7 0.0477 -1.354
3 42.51 0.0477 4.13
than the correlation to the CRS. In this simulation,
4 355.2 0.03916 70.4 IRS presented a higher movimentation of mass flow
5 284.3 0.03916 53.47 rate in its components regarding to CRS, thus,
6 284.3 0.03916 45.47 higher heat rates. Another factor observed in Fig.5
7 297.7 0.0009108 52.16 is the total heat rate Q & , which remained constant
E
8 1561 0.009454 313.3
during the rise of temperature TE1 , while it
9 1293 0.008543 268
10 225.4 0.008543 194 & , due to the decrease of
occurred a reduction of Q E2
11 225.4 0.008543 59.85
12 1269 0.008543 88.02 mass flow rate m& 21 and increase of Q& E1 . The
Fluid: NH 3 powers W& and W& , of IRS presented a higher
1 2
h &
m e percentage on average of 21.45 % and 9.37 %
state
[kJ/kg] [kg/s] [kJ/kg] respectively regarding to the powers of CRS.
13 1672 0.1893 857.6
14 366 0.1893 798.7 225
15 366 0.1216 798.7
16 366 0.1216 736.7 180 IRS CRS
17 1408 0.1216 446.9 QE
18 1589 0.1216 631.3
QE, W [kW]

135
19 366 0.06775 798.7 QE1
20 366 0.06775 778.3 QE2
90
21 1450 0.06775 634.7
22 1516 0.1216 629.5
23 1493 0.1893 630.6 45
W2
W1
Table 6 shows the results of the energetic and 0
-49 -45,5 -42 -38,5 -35
exergetic balances, of (COP) and efficiency of IRS. TE1 [C]

Table 6 - Results of the thermodynamic balances, Figure 5. Variation of refrigerating capacity and
of COP and of IRS power indicated in the compressors with TE1
Energetic
&
Q & [kW]
Q &
Q Fig. 6 shows the variation of performance
Re sf . [kW] G Ca [kW]
8.918 26.37 9.119 (COP) and efficiency ( ) in terms of: condensation
& [kW]
Q & [kW]
Q & b [kW] temperature, TC , (Fig. 6-a); suction temperature of
R A W
3.443 23.91 1.185 the 2nd stage, TSUCTION (Fig. 6-b); temperature of
&
Q &
Q & [kW]
Q the evaporator 1, TE1 (Fig. 6-c) and the evaporator
E1 [kW] E 2 [kW] C
126.6 73.45 437.8 2, TE 2 (Fig. 6-d).
& [kW]
W & [kW]
W COPIRS In Fig. 6-a, it is observed that the increase of
1 2
22.1 34.07 2.39 TC reduced the performance, and the efficiency of
Exergetic the two systems analyzed. This is due to an increase
E E1 [kW] E E1 [kW] E E1 [kW] in the mechanic power of the compressors and the
35.23 35.23 35.23 reduction for the heat rate removed from the
& [kW] & [kW] & [kW] evaporators. It is also noted that the lower values of
W1e W1e W1e performance for COPIRS < COPCRS , where IRS
32.95 32.95 32.95
had an average percentage of 26.62% lower
IRS = 0.4458 regarding to CRS, and higher values of efficiency
( IRS > CRS ), where IRS presented a higher
Figure 5, for CRS and IRS, presents the percentage on average of 26.02% regarding to CRS,
variation of refrigerating capacities and the power owing to the product (frigorific capacity)
of compressors in function of temperature TE1 of presenting higher results in the exergetic analysis of
the refrigerating fluid. IRS.

18 Engenharia Trmica (Thermal Engineering), Vol. 7 No 01 June 2008 p. 10-20


Tecnologia/Technology Corra et al. Energy and Exergy Thermodynamic Analysis

(a) performance and efficiency. This increase in the


4 0,6
TE1 = -40C
IRS is due to a reduction in the heat rate of the
3,5 & . For the increase of T
generator Q SUCTION of
IRS CRS TE2 = -10C 0,56
G
T23 = 7C
3 COP 0,52 compressor 2, it is decreased the intermediary
2,5
0,48 cooling kept by the absorption system, that is, it
COP & .
was reduced the heat rate in generator Q
COP

2
0,44 G


1,5
0,4
1 Fig. 6-c, shows a reduction of COP for
0,36
0,5 systems CRS and IRS and an increase of
0,32 efficiencies CRS and IRS , as it increases TE1 of
0
30 34 38
TC [C]
42 46 50 the evaporator 1, maintaining TE 2 = -10C. For the
(b) two systems CRS and IRS, the power of the
4 0,6 compressors and the heat exchanged by the
3,5
IRS CRS
0,56 evaporators of the two systems increase, and as the
3
COPCRS relative increase of the compressors is larger it
0,52
occurs a reduction in COP. As for the efficiencies,
2,5
COPIRS 0,48 they increase due to an increase of the product
COP


2
0,44 (frigorific capacity) obtained of the exergetic
IRS
1,5
TE1=-40 C
balance.
TE2=-10 C 0,4
1 TC = 35 C Fig. 6-d, shows that as TE 2 of evaporator 2
0,36
CRS
increases there is a rise of COP and efficiency
0,5

0
0,32
CRS and IRS of the systems CRS and IRS. In
2 3 4 5 6 7 8 9 10
T SUCTION 2 Stage [C] these two systems the power of the compressors
(c) and the total heat rate of the evaporators rise, but in
4 0,6 order to raise the value of COP. The efficiencies of
IRS CRS
3,5 0,56 both the systems rise owing to the growth of the
3 COP CRS 0,52
product (frigorific capacity) obtained from the
2,5
exergetic balance, even occurring a raise in the heat
0,48
COP IRS
rate of the generator Q& in IRS.
COP

2 G
0,44
TC= 35C

IRS
1,5 TE2=-10C
0,4
T23= 7C CONCLUSION
1
CRS 0,36
0,5
0,32
In this work it was shown an energetic and
0 exergetic thermodynamic analysis of a refrigeration
-44 -42 -40 -38 -36
TE1 [C] system by vapor compression (CRS) and of an
(d) integrated refrigeration system (IRS).
4 0,6
It was carried out a comparison between the
IRS CRS
3,5 0,56 two systems, where as a highlight the IRS presented
3 COPCRS 0,52 efficiency 25.7% higher in relation to CRS. This
2,5
increase in efficiency is due to the increase in the
COPIRS 0,48
2
exergetic frigorific capacity ( (E E1 + E E 2 ) ) of
COP

IRS TE1=-40 C 0,44


1,5 TC= 35C
33.09 % regarding to CRS.
T23= 7C 0,4 By the simulation of several operational
1
CRS 0,36 conditions it was investigated the influence of the
0,5 temperatures in obtaining the heat exchanged of the
0,32
0 components, power of the compressors,
performance (COP) and efficiency ( ) of the
-14 -12 -10 -8 -6
TE2 [C]
installations, where the results proved that for IRS
Figure 6- Variation of the performance (COP) and the values of COP are lower than those of CRS.
efficiency ( ) in terms of: (a) condensation However, the exergetic efficiency of the system
IRS remained higher than in the system CRS.
temperature, TC , (b) suction temperature of the 2nd
IRS had in the energetic analysis an increase
stage, TSUCTION (c) temperature of the evaporator in the frigorific capacity of 35.42% regarding to the
1, TE1 , (d) and the evaporator 2, TE 2 . conventional system. This further advantage in
In Fig. 6-b, it is noticed that the increase of which the thermal energy provided is of low cost
makes the IRS more attractive.
TSUCTION reduces the performance and the
efficiency of CRS, while for the IRS it raises the

Engenharia Trmica (Thermal Engineering), Vol. 7 No 01 June 2008 p. 10-20 19


Tecnologia/Technology Corra et al. Energy and Exergy Thermodynamic Analysis

These results are very important in the context


of thermodynamic optimization and of
termoeconomic assessment of the refrigerating
systems, where the lower operational cost which
will be quantified in a future study, makes it worth
the application of the integrated refrigeration
system.

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