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WEBCO three gen.

upgrade
1-two generators operated using non ESM
FIRST (Sensors)
A-oil pressure sensor 10 bar murphy or VDO OR ELO or equivalent
B-Water temp. Sensor murphy or VDO or ELO or equivalent
C-Exhaust temp. Sensors and compatible device.
D-oxygen sensors if found
E-water level
F-flywheel pick up sensor
G-alternator and bearing RTD sensors (thermo couple) and its operating and reading
device
h-connection of Woodward to Waukesha esm through GOVAUXSIG,GOVAUXGND AND
SHIELD ??

Second (Solenoids)
A-shutoff valve
B-valve of air starter

Third (Ignition system) using timing verification light


A-flywheel pick up
B-camshaft pick up
C-ignition coils statues
D-spark lead and spark plug statues

Forth (circuit breaker operation)...MAN or AUTO. ??


A-ON COIL
B-OFF COIL
C-UNDERVOLTAGE COIL
D-MCH
E-TYPE OF CIRCUIT BREAKER (SCHNEIDER OR ABB.ETC)

FIFTH (wiring assembly) and glands type.


a-what are the types of cables used and glands also.

SIX operating panel


A-Using ComAp IC-MINT with extension module IL-NT-BIO8 or equivalent extension
for more analog and digital inputs is suitable and fair (ComAp offer depends on
what) what is the benefit from IV5 AND IG-NT (integrated with Ig-ntc and is
a must.).call for COMAP (clarification for HCH THAT ONLY SYNC. WITH
GENERATORS IS AVALIABLE NOT UTILITY).

B-operation of radiators and other cooling fans to be considered at the operation


panel or there is a separate panel for them and needs signals only.

C-operation of dampers if found.

SEVEN SYNC. Panel


Using comap IS-NTC is final option and what is the benefit from IV8??..... Call
for COMAP integrated with is-ntc and is a must.
Eight location of all components
A-TDXM or equivalent
B-AVR
C-speed control and load sharing devices.
C-operating panel
E-wiring assembly

Nine defining exactly number of inputs and outputs

TENTH (CALLING FOR COMAP)


A-comap offer depends on what? Clarification from HCH.
B- What is the benefit from IV8integrated with is-ntc and is a must.
C-what is the benefit from IV5 AND IG-NT?
IS-NT is used as operation device when needed??

Eleven fire alarm and fighting systems operation and integration with
operating panel.

2-In case of ESM generator

First we need to connect to ESM using ESP software to check the statues of all
sensors and ignition system with its elements mentioned at third item and all other
options at the generator.

Second (circuit breaker operation)...MAN or AUTO. ??


A-ON COIL
B-OFF COIL
C-UNDERVOLTAGE COIL
D-MCH
E-TYPE OF CIRCUIT BREAKER (SCHNEIDER OR ABB.ETC)

third (wiring assembly) and glands type.


a-what are the types of cables used and glands also.

Forth
operating panel
A-Using ComAp IC-MINT with extension module IL-NT-BIO8 or equivalent extension
for more analog and digital inputs is suitable and fair (ComAp offer depends on
what) what is the benefit from IV5 AND IG-NT.call for COMAP (clarification for
HCH THAT ONLY SYNC. WITH GENERATORS IS AVALIABLE NOT UTILITY).

B-operation of radiators and other cooling fans to be considered at the operation


panel or there is a separate panel for them and needs signals only.
SEVEN SYNC. Panel
Using comap IS-NTC is final option and what is the benefit from IV8??..... Call
for COMAP

Eight location of all components


A-TDXM or equivalent
B-AVR
C-speed control and load sharing devices.
C-operating panel
E-wiring assembly

Eight location of all components


A-TDXM or equivalent
B-AVR
C-speed control and load sharing devices.
C-operating panel
E-wiring assembly

Nine defining exactly number of inputs and outputs

Eleven fire alarm and fighting systems operation and integration with
operating panel.

Lighting system

Cables and glands used at gas sites.search at elswedy as an example

Devices needed
1-timing verification device
2-esm cable to connect to pc part number (P/N 740269) (RS232 9 pins TO DEUTSCH 8pins)
3-RS232 and rs232 to usb converter to program comap
4-phase rotation check for synchronization
5-genconfig and inteli monitor program ..done
6-screen editor of iv8done
7-IGS-NT-LSM + PMS Dongle
8-USB cable of printer part number: USB A-B cable
9-RS232 to .used to program intelilite devices
ECP8000E
1-interconnection AC (all 19 wires)
a-CAN and RS485 btn I/o box and is-nt (2 wires +shield)
b-voltage sensing from generator 3 phases (3 wires)
c-PMG sensing (3 wires)
d-exciter field (2wires)
e-voltage sensing from main bus (3 wires)
f-current diff. relay sensing currents from gen. (8 wires)

DC comm.
a-connection from is-nt to esm to control speed (2 wires+shield)
b-connection to warning,failure and EMG. (3wires).
c-battery voltage to control panel (+24 vfor u and gnd 2 wires)
d-

communication connections
CAT 5/5E ETHERNET PATCH CABLE STRAIGHT THROUGH TO COMMUNICATE ESM
WITH ECP8000E panel.

twisted paired cables for can bus communication (2 wires +shield)

watch page 40 on communication guide

WEBCO three gen. upgrade


1-new gen. operating panel using COMAP IG-NT or IC-MINT

1-sensors
a-oil pressure sensor 10 bar murphy or VDO OR ELO or equivalent
b-Water temp. sensor murphy or VDO or ELO or equivalent
c-Exhaust temp. sensors
d-oxygen sensors if found
e-water level
f-flywheel pick up sensor
g-alternator and bearing RTD sensors (thermo couple) and its operating and reading
device
h-

solenoids
a-shutoff valve
b-valve of air starter

ignition system
a-flywheel pick up
b-camshaft pick up
c-ignition coils statues
d-spark lead and spark plug staues

Incase of ESM generator we need to connect to ESM using ESP software.

WEBCO three gen. upgrade


2-sync. uisng IS-NTC-BB

devices needed
1-timing verification device
2-esm cable to connect to pc
part number : ?
3-RS232 to usb link to program comap
4-phase rotation check for synchronization

5-genconfig and inteli monitor


6-screen editor of iv8
5-IGS-NT-LSM + PMS dongle

is-nt
iv8
vhp 9504
ESM HMI
connection complete between panel and gen.
layout and drawings of electric panel.

genset VHP 9504


1-electric start using esm
2-starting system using esm and i/o box...where is start signal from is-nt to esm ?

3-required: 4 batteries - 12V - 240 A type: Varta WHAT ABOUT BATTERIES BOX ??

4-battery voltage to PDB (2 wires )


notes
-awg vs mm2
-voltage drop
-all wires used at power circuit are shielded ?
-operation of fan cooling or radiator
-fire alarm system
4-fire fighting system
5-installation works at site on ??
6-comap offer depends on what ?
7-required device from comap is IS-NTC-BB not IS-NT-BB check page 40 for
compatibility
8-prelube issue for stand by generator (external source or from gen. itself) ?-electric
or air