Dgi ps-3206 SM

1
50
PS-3206-201009-01 Rev.5
PS-3206 SERVICE MANUAL

PS-3206
Conventions
The following warning and caution notices are used in this Manual to prevent
injuries to the user and damage to property.
(DANGER)
This symbol warns that ignoring an instruction or an incorrect

action may lead to death or serious injury. So you must follow
the instruction to avoid such an accident.
(WARNING)
An incorrect action may lead to potential danger which may

result in death or serious injury.
An incorrect action may lead to injury to your body and

damage to your property that proper attention is needed.
Table of Contents
Chapter 1 Introduction 1-1
Equipment explanation 1-2
PS-3206 Feature 1-2
PS-3206 Specification 1-3
PS-3206 Position of structures 1-5
A necessary Qualification for Operator 1-13
Chapter 2 Installation 2-1

Space 2-2
Environment 2-2
Ventilation 2-3
Electric Power Requirement 2-4
Air Requirement 2-5
Installation Procedure 2-6
Unpacking 2-6
Accessory checklist 2-8
Pad and Tape Elimination 2-14
Printer balance alignment 2-16
Ground 2-17
Short Check 2-19
Dry fan, Waste ink tank, Mouse & Keyboard Installation 2-20
Power Cable 2-21
Network and Wasatch Softrip Setting 2-22
Elemination of Refill air and ink suply 2-34
Media Installation 2-38
Test printing 2-40
User training 2-41
Capping Method 2-41
How to preserve the furnnel 2-44
Refill the ink to the main inktank 2-44
Caution while Cover Open 2-45
DGI ink usage 2-45
Management before & after works 2-46
Management of head maintenance 2-48
Chapter 3 Part Replacement 3-1

Replacement of Spectra head 3-2
Feed servo motor & coupling 3-6
Replacement of Solenoid valve 3-7
S5M Belt 3-8
Absorption Fan 3-10
Replacement for ink filter 3-11
Cable veyor 3-13
10P Cable, Ink Tube, Encoder Sensor
Board - Main/Head/Cartridge/Refill Board 3-19
KNF Pump 3-25
Table of Contents
Chapter 4 Adjustment 4-1
Head Allignment 4-2
PS3 Program 4-7
Feed servo motor coupling gap 4-9
Linear Scale & Encoder gap 4-10
S5M, S3M Belt Tension 4-13
Headbase Height 4-14
Pneumatic System 4-15
Basic Setting Values 4-17
Chapter 5 Maintenance 5-1

Daily Check 5-2
Weekly maintenance check 5-3
Monthly maintenance check 5-3
Other maintenance check 5-3
Terms to replace Consumables 5-4
Chapter 6 Troubleshooting 6-1

PS Overflow Signal Chart 6-2
Troubleshooting 6-3
PS-3206 Harness Test 6-24
Spectra Head Cleaning 6-36
Treatment for emergency case 6-41
Overflow 6-41
M/C SMPS Malfunction 6-43
Power failure 6-44
Chapter 7 Servo Moter Driver 7-1

Servo Moter Driver Setting & Operation 7-2
AC Servo Amplifier Troubleshooting 7-10
Chapter 8 Flow Chart & PCB 8-1

System Diagram 8-2
Power Diagram 8-3
Refill System 8-4
Pneumatic System 8-6
Air / Solution / Valve System
Functions of PCB 8-9
PCB Diagram / Pin Map 8-15
List of Figures
Chapter 1 Introduction
Figure 1-1 PS-3206 Front view and rear view 1-5
Figure 1-2 PS-3206 Purging (F,R) 1-6
Figure 1-3 PS-3206 Head carriage part 1-7
Figure 1-4 PS-3206 Home part (Front) 1-8
Figure 1-5 PS-3206 Home part (Rear,Side) 1-9
Figure 1-6 PS-3206 refill part 1-10
Chapter 2 Installation
Figure 2-1 PS-3206 unpacking 2-6
Figure 2-2 PS-3206 transpotation 2-7
Figure 2-3 Pad and tape elimination 2-14
Figure 2-4 Carriage fix B/K 2-15
Figure 2-5 Height adjusrment bolt 2-16
Figure 2-6 Level Balance 2-16
Figure 2-7 ground resistance gauge 2-17
Figure 2-8 Ground confirmation 2-18
Figure 2-9 Check of short of main power 2-19
Figure 2-10 Check heater power short 2-19
Figure 2-11 drying fan 2-20
Figure 2-12 Waste inktank(L) and Waste inktank(s) 2-20
Figure 2-13 power C/C 2-21
Figure 2-14 emergency s/w & MC Start s/w 2-21
Figure 2-15 PC control system 2-21
Figure 2-16 Network Connections window 2-22
Figure 2-17 Local Connection Properties window 2-23
Figure 2-18 Internet Protocol Properties window 2-23
Figure 2-19 Wasatch Setup Print Unit Screen 2-24
Figure 2-20 Wasatch Setup Print Unit(Printer Model) Screen 2-25
Figure 2-21 Wasatch Setup TCP/IP Print Server List Screen 2-26
Figure 2-22 Built in computer TCP/IP Properties Screen 2-27
Figure 2-23 Wasatch Print pulldown menu 2-32
Figure 2-24 main inktank 2-34
Figure 2-25 float sensor connecter 2-35
Figure 2-26 membrane cover 2-35
Figure 2-27 inkfilter 2-35
Figure 2-28 sub inktank 2-37
Figure 2-29 tention roll bar B/K 2-39
Figure 2-30 capping equipment 2-41
Figure 2-31 mini valve 2-42
List of Figures
Chapter 3 Part Replacement
Figure 3-1 Head Heater Connector Board 3-2
Figure 3-2 Head Adjust Plate Spring 3-4
Figure 3-3 Head ASSY 3-4
Figure 3-4 Adjustment of head firing voltage 3-5
Figure 3-5 Coupling 3-6
Figure 3-6 10P cable 3-14
Figure 3-7 carriage ground cable 3-14
Figure 3-8 high voltage cable 3-14
Figure 3-9 hose fixing guide 3-16
Figure 3-10 KNF pump 3-25
Chapter 4 Adjustment
Figure 4-1 Head Alignment Bolt M4 4-2
Figure 4-2 eccentricity bushing 4-4
Figure 4-3 PS3 PROGRAM WINDOW 4-7
Figure 4-4 PS3 PROGRAM SetupMENU 4-7
Figure 4-5 encoder adjust block 4-12
Figure 4-6 Idle pulley tension bolt 4-13
Figure 4-7 Air tank 4-15
Chapter 5 Maintenance
Chapter 6 Troubleshooting
Figure 6-1 Overflow Signal Chart 6-2
Figure 6-2 servo moter driver 6-12
Figure 6-3 negative air pressure gauge 6-13
Figure 6-4 LM-guide 6-15
Figure 6-5 photo sensor 6-20
Figure 6-6 size sensor 6-22
Figure 6-6 ultla sonic cleaner 6-33
Chapter 7 Servo Moter Driver
Chapter 8 Flow Chart & PCB

Figure 8-1 System Diagram 8-2
Figure 8-2 Power Diagram 8-3
Figure 8-3 Refill System 8-4
Figure 8-4 Pneumatic Diagram 8-6
Figure 8-5 Air System 8-7
Figure 8-6 Solution System 8-8
Figure 8-7 Valve System 8-9
Model : PS-3206
Chapter 1 Introduction
1-1
1. Equipment explanation
The best quality machine, PS-3206 inkjet printer, is able to print out clearly with
6 color solvent ink for out door sign, bus rapping etc.
PS-3206 can be printed on max. 3.2m width media such as flexible Flex,
Banner Flex, Vinyl sheet and so on by using DOD Piezoelectric print head
technology.
PS-3206s printing speed is 38.24/hr at 360*360 (8pass)dpi resolution by

using 6 Color [K, C, M, Y, Lc, Lm].
2. PS-3206 feature
High resolution and accurate printing possibility with linear scale
6 Heads 6Color.(Spectra Nova 256/80) : Be possible for better production cost

& color expression by high speed and quality spectra head
Large format printing width : 3,200mm.(126)
Ability to move a carriage with powerful and stable due to double box beam
Negative pressure supply system : By regular pressure control in head,

it prevent from clogging of head and overflowing of ink .
Be smooth to supply ink.
By drum type of feeding system, it is possible to feed stable.

Improvement for quality of printing due to inner heater.
Stablity to supply ink with big volume main ink tank(4)
Easy to operate with recent specification PC and software.
Auto capping device : With pneumatic system use, it is convenient for operator
to use and protect head when you run it long time.
Double drying fan for quick dry of printing.
1-2
3. PS-3206 Specification
1) Specification
1 Printing Technology Drop-on-Demand Piezo
2 Printing Head Nova 256 JA AAA
3 No. of Print Head 6 ( 1 Heads / color)
360*360[4P/4P-Q], 360*270[6P],
4 Resolution 360*360[8P/8P-UNI/8P-D], 360*540[12P],
360*720[16P]
5 Color 6 color (Y,M,C,K,LM,LC )
6 Print Mode UNI / BI-DIRECTION
4P : 109 sqm/h, 8Pass : 55 sqm/h, 12P : 37
7 Print Speed (Max.)
sqm/h, 16P : 27 sqm/h
8 Ink Type True Solvent Based Pigment
9 Media Roll and Sheet

10 Command Language SP-RTL & HP-RTL Emulation
11 Max. Printing Width 3200mm
12 Max. Media Width 3250mm
13 CPU Main MCU : RISC PC : Pentium IV
14 Memory FPGA 24MB, PC 512MB
15 Interface TCP/IP
16 Input Voltage Printer: 220VAC
17 Media Type Roll and Sheet
18 Motor Type Carriage: AC Servo Motor Feed: AC Servo Motor
19 Dimensions (WxDxH) 5020*1050*1800
20 Weight 1800kg
Head Voltage Control System
Auto Ink Supply System
Auto Media Supply System

21 Other Features
Take-Up System [Auto / Manual]
Sensor for preventing from opening of Front
Cover
1-3
2) Printing Mode & Resolution
No. Pass Resolution Remarks
1 4Pass 360 X 360 Fastest
2 4Pass Q 360 X 360 Fast
3 6Pass 360 X 270 Production
4 8Pass 360 X 360 Normal
5 8Pass UNI 360 X 360 Accurate
6 8Pass DBL 360 X 360 High N Quality
7 12Pass 360 X 54 Quality
8 16Pass 360 X 720 High Quality
* RIP Program Standards
1-4
4. PS-3206 Position of structures
To get used to PS-3206, you should read an explanation of printer constructure
as below. It shows the position of main structures for printer at Figure 1-1.
Center cover Emergency Home

Switch for pinch
switch part
lever
Purging Monitor
part
Heater Control
Air Tank System
PC Control
System
Air Fitting Box Key Board
Home Emergency
part Switch
Rear Cover
Take Up
Control
System
Refill
Part
Middle
Connecting bar
Power C/C
MC Start switch
Main power switch
Fan power switch
Figure 1-1 PS-3206 Front view and rear view

1-5
1) Purging Part
Purging Part (Front)
Negative Pressure & Purging

Air Regulator
Purging Part (Rear)
Figure 1-2 PS-3206 Purging (F,R)

1-6
2) Head Carriage Part
Sub ink tank
Cartridge PCB
Z Drive PCB
Head
Carriage fixing B/K
Carriage cover
Sub ink tank
Head cover
Figure 1-3 PS-3206 Head carriage part

1-7
3) Home part
Emergency LCD
switch
monitor
Pinch lever
PC
Switch Control
System
Heater
Control
system
Mouse
Key
lock Key
board
Home part (Front)
Figure 1-4 PS-3206 Home part (Front)

1-8
Limit switch
Carriage motor
Feed motor
Home part (Rear)
LCD Monitor
Feed
Motor
Carriage
motor
Motor driver
Control box
Home part (Side)
Figure 1-5 PS-3206 Home part (Rear,Side)

1-9
4) Refill part
Capping
switch Capping fixing latch
Refill device Main ink tank Waste ink Main, sub air
tank regulator
Air tank
Air tank is placed on stand by refill

direction.
Figure 1-6 PS-3206 refill part

1-10
5) Position of structures
Position Structure
Front and back upper portion Emergency switch

Left & Right
The Right front side LCD Monitor
Pinch lever switch
PC Control system
Heater Control System
Key board, Mouse
Photosensor
Control box
The right side Main board
FPGA board
PCI card
Carriage, Feed Motor
Carriage, Feed Servo drive
Waste ink tank (small) (500)
Encoder control plate (0.5mm)
The right back side Power C/C

Take-up board
Photo sensor
Electric Leakage Circuit Breaker
Grounding connector
The left front side Purging case

Grounding connector
Compressor connector
Drain out
The left side Capping switch

Capping fixing latch
Waste ink tank (10 Liter)
1-11
Position Structure
The left back side Refill system

Main ink tank (SKCMYLcLm)
Ink pump
Take up control system
Sub air tank & drain valve
Gear box
Hose fixing guide
Carriage ASSY Z drive board

Encoder sensor
Catridge board
Print head
Air solution switch
Purging switch
Pressure sensor gauge
Negative pressure &
purging regulator
Solenoid valve
Side sensor board
The right, left upper portion I type bolt

Drying fan
The front view Front roll bar
1-12
5. A necessary Qualification for Operator
A requirement of operator for PS-3206
Somebody who complete normal training and get a qualification for a pertinent
machine
Somebody who is under the person who has sufficient qualification for the
machine
1.1 Peruse Users Manual
1.2 Make sense of ICC profile and be good at distinction of printed color
1.3 Understand what environment affects printing
1-13
Model : PS-3206
Chapter 2 Installation
2-1
1. SPACE
CHECKLISTS
There should be a space at least 2M on each left and right side of machines
There should be a space for media exchange and insert on rear side
There should be a space at least 3M in front of machine for the media

to be printed
It is better that rear side of the machine locate near the ventilator in order
that user can easily connect the duct for ventilation.
The most of printed media have been dried in front of machine by drying
fan and solvent remaining have come down to floor so that it is good for
ventilation duct is located 3~4M away from the front side of machine for
indoor air ventilation.
It is better that printer put away from other high voltage equipment or
generator.
2. Environment
Please review the checklist prior to installation. In general printing quality is
strongly influenced by environment.
The printer should be kept apart from the carpet or PVC floor to avoid nozzle
clogging and damage of printing or electric component by antistatic.
Operator should make it sure that there is no high voltage wire or equipment
with high voltage. Otherwise, It cause heavy quality problem such as noise and
stop firing and nozzle clogging.
Temperature and moisture should be checked. The quality of solvent printer is

sensitively influenced by temperature and moisture.
recommended temperature : 25 (20 ~ 29)
recommended moisture : 50% (20% ~ 80%)
2-2
3. VENTILATION
The most of printed media have been dried in front of machine by drying fan and
solvent remaining have come down to floor so that it is good for ventilation duct is
located 3~4M away from the front side of machine for indoor air ventilation.
The specification of ventilation fan in below is to follow the minimum and
recommended specification
VENTILATION FAN SPECIFICATION

- VOLTAGE : SINGLE PHASE 220V 60Hz
- MAX WIND : 17.0/min
- MAX VOLTAGE : 75mmAq
- PLACE : INDOOR
Here is common sense for solvent material.
1. Chemical product
General Characteristic : Liguid with colorlessness and gasoline smell
2. Harm and hazardousness
It is floating and flammable and create stimulating vapor
Effect to eye : It simulate the eye in case that solvent remains.
Effect to skin : It simulate the skin in case that solvent remains.
Effect to intake : It simulate the stomach and respiratory even lung in case that
solvent remains.
3. Guideline of emergency
When it get into eye : Wash and rinse with water fro 15m
When it touch the skin : Using the soap and water , Then wash the exposed
area.
When it is eaten : Vomiting is not a good way and can cause countercurrent
flow so make it calm in advance and provide oxygen in case of necessity
4. Prevention of exposure
Eye protection : safety sunglasses
Hand protection : Rubber gloves
5. Physical.Chemical Chracteristic
eternal appearance: colorlessness liquid
Vapor pressure : 52mmHg(20)
specific gravity : 0.68 ~ 0.749
Vapor density : 2.9
Molecular weight : 84.2
2-3
4. ELECTRIC POWER REQUIREMENT
1. Main Power (Printer and Built-In PC)
Rated Voltage : 220V
Rated Currency : 10A
Demanded Power :Over 2.2KW
2. Heater power
Rated Voltage : 220V
Rated Currency : 25A
Demanded Power : Over 5.5KW
3. Demanded power contains 30~40% surplus capacity of actual use power

4. The printer is divided into Main power and heater power seperately so the other
power should be supplied by another outlet. Otherwise it can cause fire and
dangerous situation by overload.
5. Operator is recommended for using AVR or UPS in the area where voltage is
unstable and power is black out
UPS Minimum recommended specification

- Capacity(KVA) : Over7.5KVA
- Input Power Constant:Single phase
- Inpurt Power voltage : 15% ~ 20% of set power
- Input power frequency: 50/60Hz 5%
- Voltage stability of printing power : Within1%
- Overload voltage variable of printing power:Within 5%
AVR Minimum recommended specification
- Capacity(KVA) : Over7.5KVA
- Method : Single phase restoring method
- Input Power Constant:Single phase
- Inpurt Power voltage : 15% ~ 20% of set power
- Input power frequency: 50/60Hz 5%
- Voltage stability of printing power : Within1%
- Overload voltage variable of printing power:Within 5%
Please use a certified power cable.

Otherwise, there is the risk of injury.
WARNING
2-4
5. AIR REQUIREMENT
AIR PRESSURE METHOD: : PISTON
USE VOLATAGE : 220V
POWER : OVER1.5 HP
PRESSURE
kgf/cm2 : max. 10 / min. 8
bar : max. 9.8 / min. 7.8
psi : max. 142 / min. 113
lpm : OVER200 LITER
REFERENCE : Compressor is not a such a sensitivy like other electric goods but
is to supply stable power. So try to avoid to use multi-Tap. Also Using individual
power supply is recommended for compressor usage.
When extension line is necessary depending on environment, it should be
shortest one.
2-5
6. INSTALLATION PROCEDURE
UNPACKING
1. First of all get rid of upper box and three square wooden sticks
(tool: 1)13mm Box wrentch 2) drill gun
2. Then get rid of front box.
3. Then get rid of air tight wrapping.
Figure 2-1 PS-3206 unpacking

2-6
4. When you move the printer, lift the height adjustment bolt that is fixed in maximum.
5. Connecting the ring located on the of printer and place the printer where
operator wants by Crane(While transportation, keep the balance and avoid lifting
the printer over 10minutes on air.
Figure 2-2 PS-3206 transportation
2-7
Accessory checklist
DESCRIPTION PICTURE QTY APPLICATION
This is a manual for installation.

1
MANUAL Read through the manual before
installation
This is used for preventing Head
1 and solvent vapor and dryness of
WRAPPING
head without using the printer.
HEAD 0.5T: 2 To measure the gap between

SAFTY Head base and platen
PLATE 1T: 3 (0.5T=0.5mm, 1T=1mm)
To protect eye from the solvent.

SAFTY 1
It mush be worn for handing the
GLASSES solvent.
WASTE This is waste liguid bottle to take

2
INKTANK(S) ink drop from head firing. It should
(500) be installed at home position
SOLUTION This is used for cleaning the dust

1 of the head base surface and
(250) push the solution to capping .
WASTE To receive the waste ink during

1
INKTANK(L) the purging.
(10)
POLY This is used for air

TUBE 3m EACH1
connection( 8:outer, 6:inner)
(8, 6)
To refill the inks to main ink tank.

FUNNEL 7
2-8
Power 2 To connect the printer power

cable
ground To use of outside grounding.

1
(10m)
Sub power,
Heater 3 This is used for connecting to
Cable Dry fan.
Plastic To get rid of remaining ink in

Syrange 7 the sub inktank with solution.
(60CC)
LLD-PE 1 For the wrapping the surface

Wrap of capping.
2 To substitute air filter when

Air filter it is necessary.
To prevent slippery to connect

thimble 4 tube from refill to body
Tube To substitute the tube which

1
(1m) is used between pump and
3X4 filter.
Sub roll bar To align the tension for small

Each 1
(130, 150) media usage.
Wasatch 1 For printing and Testing.

Rip S/W
2-9
DESCRIPTION PICTURE QTY Application
Head
Solution 1 To wide out the remaining on
media the surface of Headbase.
(crew)
driver 1 To unscrew 3mm, 4mm bolt.

30cm
Flexible
1 To install ventilation
Doct hose system on the rear part of
machines.
Spectra To clean the remaining ink

30
Head Crew on the surface of head.
Encoder To align the gap between

1
Gap encoder and linear scale.
Gauge
ring
2 To fix flexible doct hose in
(6) ventilation.
Black 14
washer
6 wrentch
1 To unscrew the bolt.
(3,4,5,6)
Dry Fan
2 To fix dry fan for its
Fix bolt installation.
Roll End 2 To hold media in the media

Cap(bolt) roll bar.
2-10
ink
LM, LC, each 1 This ink is used for testing
Y,M,C,K after installation.
(3.25)
Cleaning
1
Solution For Head cleaning
(3.25)
Head 1 To wipe out the waste inks

solution on the head surface.
scoop
Ventilator To ventilate the indoor air.

1
(domestic)
Cap nut
2 In case of Capnut lost in
(6mm) the refill hose part.
Wrentch bot 22
8X40
Mouse 1 For the Built in computer
1 For the Built in computer

Key
board
CD-ROM
To install the Window .
install CD 1
warranty
USB to This is USB serial convertor

1
Serial driver for installing the
install CD Window.
2-11
Main board To re-install the Window.

install CD 1
(Driver)
Main board
install CD 1 To re-install the Window.
(Software)
PCI card 1 To re-install the Window.

install CD
To prevent moisture of the

desiccant 8
printer.
1 For printing test

Print
sample
Window 1 To re-install the Window.

XP CD
CPU 1 The certificate for CPU

wanrranty
Platen 6 To raise the platen

magnetic
White 8
washer
LAN Used for communication

1
between outer PC and
CABLE internal computer
2-12
USB 1 To operate PS3 program

KEYLOK
2-13
PAD AND TAPE ELIMINATION
1.Unpack the vinyl around the printer and put it properly aside
2. Remove all outer pad
3. Remove the all tape in front/back of printer. Be careful with front and
back cover, because It can be popped out all of sudden.
Figure 2-3 PAD AND TAPE ELIMINATION
2-14
4. CARRIAGE B/K ELEMINATION
Before using it, please get rid of carriage fix B/K.

Open the left side cover and unscrew fix bolt of fix B/K on upper
boxbeam and then get rid of carriage fix B/K and fasten bolt
Caution again
Carriage fix B/K
Figure 2-4 Carriage fix B/K
2-15
Printer balance alignment
- Fixture of printer
Level of floor Figure 2-5 Height adjustment bolt
After checking the printer installation place (Horizontal check),

When the machine is positioned in the desired place, fix the machine with the wheel
fixture. The range of wrench control should be over 3.5cm due to diameter(3.5cm) of
nut.
- LEVEL BALANCE OF THE PRINTER
Figure 2-6 Level Balance

Confirm the level of printer by checking the horizontal level of the left, right and
center of the platen.
When you check the level, dont put on the platen crack.
If the printer horizontal is not sustained, it cause the

media feeding unstable and lower the printers operation
Caution and life.
2-16
Ground
- GROUND CONFIRMATION
Figure 2-7 ground resistance gauge

In order to confirm the ground, There should be electric gauge equipment
The value of electric resistance is to be under 10 measured by resistance meter.
2-17
-GROUND CONFIRMATION
GROUND
CONNECTION PART
.
Please connect ground cable to the bottom part of PS-3206 after main
power connection.
The method to check the ground by tester
Figure 2-8 Ground confirmation
Please confirm wether inlet of the power cable and ground cable are
connected by tester.
The value of electric resistance is to be under 10 measured by resistance
meter, If it is not possible to measure elctric resistance , voltage is
recommended under 5V.
2-18
SHORT CIRCUIT CHECK
All the following test should be fulfilled when all switches were on. Also the
printer emrgency switch is to be on.
Check of short of main power
Figure 2-9 Check of short of main power
Measure the resistance value of Inlet in the main power by tester while
pressing the yellow button
*WARNING Please check the cable connection when tester is showing near 0
.It can cause Short stroke.
Check heater power short
Figure 2-10 Check heater power short

Measure resistance value of Inlet in the heater by tester.
Please check the cable connection when tester is showing

near 0 .It can cause Short stroke.
Caution
2-19
DRY FAN, WASTE INKTANK, MOUSE& KEYBOARD INSTALLATION
DRY FAN INSTALLATION
Figure 2-11 drying fan
After level balancing, Please get rid of dry fan packing firstly. And two men at least
help each other to carry according to procedure and install it. Then hang it on the
printer and tighten up the screw on the right side of dry fan.
Waste inktank(L) and Waste inktank(s) installation
Figure 2-12 Waste inktank(L) and Waste inktank(s)

Before using the printer, install firstly the waste main inktank and waste
liguid tank.
Without installation, It can cause leaking and demage of the printer.
Mouse , Keyboard
Installation
Install the USB Mouse and Keyboard on the right position.
2-20
POWER CABLE
Figure 2-13 power C/C
Connect the main power and heater power to designated sticker for printer
operation.
Figure 2-14 emergency s/w & MC START s/w

Before running the printer, Check the emergency switch is on or not and turn on
switch and press MC START SWITCH for starting.
Figure 2-15 PC control system
Turn on POWER switch and then press RESET button for PC operation.
2-21
NETWORK AND WASATCH SOFTRIP SETTING
1. Click startmenu in the bottom of window and set up Network.
2. Open the properties after selection of local connection in network folder.
Figure 2-16 Network Connections window
2-22
3. Select Internet protocol
in the local network
and Property.
Figure 2-17 Local Connection

4. Set up like the below and
Properties window
press OK for installation
IP Add : 222.222.222.222
Sub Net Mask : 255.255.255.0
Figure 2-18 Internet Protocol

Properties window
2-23
5. Click start -> Wasatch Softrip Version . Wasatch Softrip Version.
for operating Rip S/W.
* Recommended at least Window XP, CPU:1.8Ghz, RAM:1GB .
6. After Wasatch Softrip is running, start setting up the printer by

pressing Print -> Setup in the memu bar.
Figure 2-19 Wasatch Setup Print Unit Screen
2-24
7. Select DGI PS-3206 after opening the list box.
Figure 2-20 Wasatch Setup Print Unit(Printer Model) Screen
8.Select TCP/IP list beside Physical Connection
2-25
9. Input TCP/IP address and click Add/ Save List.
TCP/IP : 222.222.222.222 Port : 9100
Figure 2-21 Wasatch Setup TCP/IP Print Server List Screen
10. Select TCP/IP:222.222.222.222:9100 from Physical Connection List Box..
2-26
11. Select color setting and then click OKbutton after open Imaging
Configuration List Box.
12. Set up the network in PS built in computer.

Modify the last digit number in order to prevent IP conflict.
Figure 2-22 Buint in computer TCP/IP Properties Screen
2-27
13. Make a open fold PS Built in computer screen.
14. Connect designated open folder in PS Built in for public
2-28
15. Set up designated open folder in Wasatch Rip.
Click Edit->Properties->destination Folder -> Browse->Microsoft windows network
->Mshome->PS-OK in turn.
2-29
16.Click the open icon in Wasatch Rip menu bar and open printing image file.
2-30
17.Set up the size of printing image in Wasatch Rip.
- System : All status about printer and job queues is being shown.
- Unit Option : Immediate printing, hold for lay-out, printing subtitle, cutting line
and register label are set and shwon .
- File Browser : Allow to use easily to drag and drop by Browser.
- Info : It is showing input/Output color data about image on a designated point

Including processing job information
- Size : Set up size of printing image and turning and reflection.
- Tile : It supply control about paneling or tiling print jobs.
2-31
18.Select RIP and Print after printing set-up.
Figure 2-23 Wasatch Print pulldown menu
19. After ripping ,click DGI PS3 in PS-Built in computer.

Click OPEN for printing image.
2-32
20. Select print icon for printing.
2-33
Elemination of Refill air and ink suply
Insert the inks to the main inktank
1. Open the main inktank lid .
2. Take the funnel out of corton box

and insert to main inktank hole
3. Pour the inks to main inktank

not to leak around the place.
(keep the red line, otherwise
airfilter can be harmed)
Figure 2-24 main inktank
4. Take the funnel out of inktank and
close the lid.
5. Keep the funnel out of reach and

dust after cleaning.
While refill the inks, do not open all the lids.

If so, it can cause wrong ink refill so do it according to color.
CAUTION
2-34
Elimination of Inkfilter air
1. Before the power is on, get rid of Head

cover and pull the connector of flow
sensor according to color.(Fig. 2-25)
2. Detatch membrane cover.

(Fig. 2-26)
3. Turn on the printer power and wait

until the printer is stopped at home Figure 2-25 float sensor connecter
position.
4. When the printer stops, leave the lid

of inkfilter open and press
manual refill button(Fig. 2-27)
(leave the lid of inkfilter open half only)
5. When ink is full two thirds in inkfilter,

stop to force to pumping and wait for
2minutes until filter in inkfilter is sucking
Figure 2-26 membrane cover
and make inklevel lower.
6. Refill the inks by manual refill button.
7. When ink is overflowing throughout

outlet of inkfilter, Close the its lid and
wipe out the flowed inks around lid.
Figure 2-27 inkfilter
When inkfilter is open fully, it is more carfully for operator to

Close Agiain not for leaking
CAUTION
To get rid of air in inkfilter, do it according to colors

CAUTION
2-35
Sub ink tank ink supply
1. Turn-On the printer power and run the PS3 program after carriage goes the
normal HOME position.
2. After run Carriage release TEST of SETUP menu in PS3 program, move the
Carriage to the Purge Position, and then, shake the sub-ink tank for
flowing the float sensor.
3. In case of remove the ink filter air, re-connect the one of the sub ink tank
float sensor (K,C,M<Y, Lc, Lm, S).
Remove the float sensor after checking the ink flowing to the sub ink tank
Like in this way, fill the all ink into sub-ink tank.
4. Remove all the remain ink from all the sub ink tank by using syringe.
6. Re-connect the one of the sub ink float sensor that is unplugged in
No.3 procedure.
2-36
Figure 2-28 Sub Ink Tank
7. When re-connect the connector, ink is supplied. And then, Ink refill time
out error is occurred. When Ink refill stops, press the Enter for
supplying the ink continuously. For supply the ink firstly, 2 or 3 times
error is happened, If more than 3 times errors are occurred, be careful
with overflow problem.
(Ink refill time out error is for preventing the ink overflow problem.
It usually happens works if ink is supplied more than 30 seconds.)
8. Check if the ink is supplied more than normal. (fig. 2-28)

(Ink over supplying can be checked by looking the air fitting.
If, the ink is supplied more than normal, press the Emergency S/W button)
9. If the ink supply is normally done, connect the next connector.

Repeat the rest of connector in a same way including solution connector.
10. Lastly, make the carriage ready status by doing the Reset Test in
SETUP menu.
2-36
MEDIA INSTALLATION
1. Firstly insert media roll bar and

fIx the roll End Cap.
(Fixing th Roll End Cap unproperly,
It can cause feeding problem.)
2.Lift pinch arm by lever and install the media by feeding function in PS3 program.
3. Pull the media and make

a tension by holding it form
the left to right
2-38
3. Place Rear Take Up Switch to the Auto and make a tension by dropping
rear tension bar to the center.
4. The distance between left and right side of tension roll bar should be the same.
Figure 2-29 tention roll bar B/K
2-39
TEST
1. Check the nozzle status by JET Test in PS3 program.
2. Chceck the value of Bi direction and Head alignment status by Patten file printing
In PS3 progam.
3. Firslty check the feed step test in PS3 program.

(align the feed value by image condition.)
Feed Step Test : Setting of Step Size (Horizontal line is to balance)
: Reduce of Step Size.
: Increase of Step Size.
: Complete of Step Size setting.
2-40
7. USER TRAINING
CAPPING METHOD
(1) Cleaning the head solution and Capping installation

Protection of head throughout head solution cleaning.
(once a day at least)
It help to have a purging every 1hour or 20m2/h for
maintenance while the printer is on and printing.
While the printer is off itself during the printing,
Refill the solution as soon as possible to protect the head.
When the power is off, Also do capping after head solution
cleaning.
While black out, do capping to the direction of solution.
Figure 2-30 capping equipment
(2) Before the power is on, make it sure that Compressor is on.
To the opposite do head solution cleaning and capping in advance
and turn of the compressor power.
2-41
(3) Capping order
After printing, The carriage should move to the purge position for solution
cleaning. Also manipulate the mini valve as below picture.
(Solution mini valve : A direction, Ink mini valve : S direction)
Figure 2-31 mini valve
Hold ink platform and pull it to the rear.
2-42
Turn the capping switch to the right and capping is moving to the upper.
Use the capping hook like the below picture.
Firstly turn off the power switch on rear side of Home position and cut off the
air tube on the purge poistion.
2-43
How to preserve the furnnel
After ink refill, wipe the furnnel with wet solution crew and keep it in clean place
away from dust and waste etc.
Refill the ink to the main inktank
Use the funnel to refill the inks.

Be cautious not to be close to red line of gauge, Otherwise, It can cause ink
overflow.
Red line
2-44
CAUTION WHILE COVER OPEN
Operate the printer with Center cover closed.
It may cause injured by carriage conflict in case of no overload error message .
Except A/S case, please do operate printer with the door close.
While emergency case, press the EMERGENCY S/W.
DGI ink usage
Use only DGI official ink

Do not use other inks but DGI brand with its sticker.
If you use other brand inks, It can cause nozzle clogging and critical demage to
the printer.
Also DGI is not taking any responsibility to customer when customers are not
using DGI official inks and have to bear their own repair cost when it needs.
2-45
Management before & after works
- Management before a work
Check if air is created and supplied by compressor whose power is on.

Supply air by opening air line valve between machine and compressor.
Check pressure of the air-tank in the left to see air is provided without
problem.(check if pressure gauge maintains 0.4MPa)
Open left side cover and remove fixed pin to hold capping device.
Wipe out dusts (Dried ink etc.) on the lap surface by using capping switch.
Clean the surface of head base by using crew or cloth saturated with solution
after pulling out purging case.
Unscrew Emergency S/W in the front, rear, left and right.
Trun on PC.
Turn on the machine, then put on M/C Start S/W.
(While the carriage is being moved, please do not open front cover.)
When a carriage stops at standby position, move the carriage to the purging
position by PS3 program.
Remove the solution inside of head by supplying air.
(Refer to Step 8 manipulation of valve for details)
Fill inks in the head by putting on purging switch.
Scrape used ink in the bottom of head by using cleaning scoop.
Move the carriage to home, then check for nozzle states by practicing JET
test in test menu.
Practice purging again if quality of nozzle is not good.
2-46
- Management after work
Finish all printing and check for any dusts on the platen(On the media).
Move carriage to purging position.
Remove inks in ink hose by setting valve.
Clean the head by using solution. Each head should be cleaned separately to
minimize nozzle clogging.
Fix the valve with filled solution in ink hose after head cleaning.
Clean dust on the head surface by using crew after head cleaning.
Clean dust on the wrap surface in the capping by using designated crew with
solution.
Spray solution enough to saturate wrap surface in capping.
Raise capping by using capping switch.
Close fixed pin to hold the capping when this is perfectly fixed.
Turn off machine and power for PC, then close air.
(If drying fan is on, turn off this too.)
Turn off the machine for safety. If there is no extra circuit breaker, pull out
electricity code.
To remove noise, turn off compressor.
2-47
Management of head maintenance
There are micro-size nozzles which distributes inks in head surface.

If there are some dust like used ink, it causes clogging and distortion.
To avoid it, keep cleaning all the way.
(1) Cleaning head

After cleaning the heads by using purging switch, remove used inks
in the bottom of head with exclusive cleaner.
(2) Use of capping

When there is any residues left or machine is not used, utilize capping
system to maintain its best quality.
Maintain resilience of capping sponge.

If resilience is maintained as drawing,
you can avoid nozzle clogging because it is attached closely to the head.
Replacement for wrap is recommended once a week.
If it is torn, replace it immediately.
The material of wrap which is utilized for capping should be
LDPE(Low density polyethylene) not to thaw with ink and solution.
When contaminated wrap is not able to be cleaned,
replace it immediately.
When capping is made after printing, utilize it after removing all dust
and residues around wrap in the capping.
Residence will be gone when there is demage for wrap or ink
and sponge was saturated with solution. In this case, make sure
utilize after cleaning and drying.
Be cautious about nozzle clogging and distortion that are caused by

dried ink & solution on the head surface. This happened when you pull
out strongly wrap fix spring or use bad quality wrap.
(3) Machine is not used for a few days.

The characteristics of solvent ink is fast drying and absorption in the media.
Therefore, there maybe has nozzle clogging because of ink residues
despite cleaning.
Clean with solution not to leave any ink residues when machine is not
utilized for long time and capping needs to be wet on the surface with
enough solution.
When nozzle is kept clogging after detaching dried wrap from the head,
Saturate solution on head surface and contact customer service center.
2-48
Model : PS-3206
Chapter 3 Part replacement
3-1
1. Replacement of Spectra head
1. Clean by solution after removing all inks from head.
Make mini ink valve in S direction not to pollute new head(otherwise, it leaks
to the head) during replacement after off-power
Then, pull out Tigon tube2075 from its mini valve. Please be careful to
remove it because solution may cause demage on cartridge board.
2. Separate its connector from Head Heater connector B/D. Then, depart
connectors from both head and head board(4ea).
Figure 3-1 Head Heater Connector Board
3-2
3. Separate head adjustment boltM4 by screw driver from its head in carriage.
4. Make SET SCREW M3*4 CC slightly loose by hexagon wrench, then remove
Eccentricity bushing Nut
5.Separate Eccentricity bushing and Wave washer from Eccentricity

bushing layer.
3-3
6. Carefully remove head ASSY from head base.
Be cautious not to lose head adjustment Plate spring during this step.
Figure 3-2 Head Adjust

Plate Spring
7. Pull out Tigon tube2075 from head pin part, and put in to head pin part
in prepared new head ASSY. Then, assemble carefully not to cause any
demage.
Figure 3-3 Head ASSY
3-4
8. Remove its tape on head nozzle after assembling head ASSY.
Then, adjust its head distribution voltage as suggested standard degree.
Head Firing Adjust

Voltage electricity
+(RED):power -(Black):Ground
voltage
Figure 3-4 Adjustment of head firing voltage
9. Arrange replaced old head in order as explained in part 4, machine setting.
3-5
2. Feed servo motor & coupling
1. Make M8 bolt in coupling loose, and remove M6 feed motor bolt.

Remove feed motor while pulling it out slowly.
2.Remove M8 harmony drive and fixed block bolt, and remove coupling
while pulling out slowly. (assembling can be done in counter way.)
Figure 3-5 Coupling
3-6
3. Replacement of Solenoid valve
1.Cut hose in solenoid valve, then cut harness in solenoid valve.
2. Remove Sole valve fixed B/K, then replace solenoid valve in counter way
of separating process.
3-7
4. Replacement of S5M belt
1.Loosen fixed nut in tension volt after opening idle pulley cover.
2.Lossen Idle pulley tension volt(top and bottom little bit)

Then, open double pulley cover.
3-8
3.Pull out the volt as S5M belt fixed block comes very loose. Then, fix old belt
and new belt by taping and pull out old belt to remove it.
4.Adjust tension as explained in Part 4 tension adjustment after replacing.
3-9
5. Absorption fan
1.Remove fixed part for platen cover. Pull out insert pin of platen cover
(Make sure check for cover harness)
3.Remove connector after pulling out old absorption fan by short driver.
3-10
6. Replacement for ink filter
1.Turn on inkjet printer and
move carriage to purging
position. Pull out float
sensor of applied color.
2.Separate refill control

Pannel.
3. Close the cap after

removing inks by
putting on compulsory
refill switch.
3-11
4. Turn off, then separate
ink hose after opening
cap nut at the bottom of
Ink filter.
5. Unscrew the volt inkfilter

fixed clamp, and separate
ink filter after removing
ink hose at the top.
3-12
7. Cable veyor
1.Turn on the inkjet printer
and move carriage to purging
position. Pull out all
float sensor
in sub ink tank.
2. Open the caps in the bottom

and the top. Then close it
after removing inks.
3. Turn off the inkjet printer

and separate carriage cover.
Then remove harness fixed
cable tie.
3-13
4. Separate 10p cable.
Figure 3-6 10P cable
5. Separate carriage ground

cable.
Figure 3-7 carriage ground cable
6. Separate high
voltage cable(2).
Figure 3-8 high voltage cable
3-14
7. Separate DC Inlet, then
separate all cables.
8. Unscrew fixed volt to

separate incoder fixed
bracket.
9. Separate ink hose in sub

ink tank, then separate
helicurl band.
3-15
10. Separate all ink hose
from hose fixing guide.
Figure 3-9 hose fixing guide
11. Separate 2 pcs of 10P

cable and encoder sensor.
12. Separate 3 pcs of high

voltage cable from AC
control pannel.
3-16
13. Separate harness after
opening duct cap.
14. Separate protection bracket

and cable veyor guide.
15. Separate air hose from

Serve air regulator output.
3-17
16. Unscrew cable bracket
and 2 EA of cable vayor
fix bolt.
17. Unscrew cable vayor stay

and 2 EA of cable vayor
fix bolt.
18. Separate cable vayor.
3-18
8. Board
- Substitution of main board
1. Turn off the power.
2. Open control box cover

and separate all connectors.
When unplug the connector,
Hold the connector, NOT
the harness.
3. Unscrew 6 pcs of bolts to

depart main board and FPGA
board and separate them.
3-19
- Substitution of cartridge board
2. Unscrew 2 pcs of bolts,

then separate cartridge
board from the support.
3-20
- Substitution of refill board
1. Turn off the power
2. Unscrew 4 ea of bolts, then

separate refill board keeping
panel.
3. Separate all harnesses

connected to refill board.
4. Remove support and separate

refill board.
3-21
- Substitution of head board
2. Separate 2 ea of 10P cables

and high voltage power
inlet.
3. Separate float sensor and

size sensor.
4. Unscrew 2 ea of bolts and

cartridge board. In this way,
all cartridge board can be
separated.
3-22
5. Separate all head heater
cables and high voltage
cables.
6. Unscrew 2 ea-bolts to
separate head heater
connector board.
7. Separate head cable from

the head board. Please be
careful not to cause any
demage.
3-23
8. Unscrew bolts, then separate
head board.
3-24
9. KNF Pump
1. Prepare part and tools and turn off the printer.
- sus o-ring, long nose, nripper, pump, driver
2. Disassemble refill case cover by using +driver
3. Disconnect
pump connector.
4. Cut sus o-ring
Figure 3-10 KNF pump

3-25
5. Disconnect hose from
pump
6. Put sus 0-ring on the hose

disconnected
7. Connect hose on the pump
3-26
8. Fix sus o-ring by using
long nose
9. Connect the pump cable

on refill board. Reassemble
the pump
(After replace the pump,

press the manual refill
button. Then, check the
pump status.)
When fixing the pump, do not screw with strong power,

If you did, pump operation could be abnormal.
Caution
3-27
Model : PS-3206
Chapter4. Setting
4-1
1. Head Alignment
1. Remove Head cover. Check Head firing voltage (Refer to Chapter3 Parts
Replacement) and height of head base(2.5~3.0mm).
Execute Jet-Test. Execute Nozzle-Test if Jet-Test result is good.
K C M Y LC LM
2. Nozzle Test : Check same nozzle numbers in 6Heads and Click Test
Align mechanically until printing lines are paralleled.
When conduct Head Alignment Rotate Head Alignment bolt M4 in
head base to adjust head till printing lines are paralleled.
Figure 4-1 Head Alignment

Bolt M4
4-2
After Execution of Nozzle Test, Upper edge and Lower edge must be
paralleled when you execute Jet-Test
Jet Test Upper Edge
Jet Test Lower Edge
3. After Nozzle Test, Execute Jet-Test two times. Check whether

the junction point of two Jet-Tests is crossed. Adjust crossed head,
adjusting eccentricity bushing to align Heads vertically.(fig. 4-2)
Jet Test 1
Jet Test 2
<Before Adjust eccentricity bushing > <After Adjust eccentricity bushing >
4-3
eccentricity bushing nut
eccentricity bushing
Plate Spring
Torsion Spring
Wave Washer
Figure 4-2 eccentricity bushing
After vertical Alignment, you have to check mechanical head

alignment by printing H-Orientation Test, Finally.
(Left and right lines are should be overlapped.)
LM LC Y M C
4-4
4. Feed Step Test : Set Step Size of printing.
(Lines should be horizontally overlapped.)
: Decrease Step Size.
: Increase Step Size.
: Step Size setting is perfect.
5. Print Pattern File and set Head Offset.

K Head is standard.
: Increase Head Offset.
: Decrease Head Offset.
: Head Offset setting is perfect.
<Before setting of Head Offset> <After setting of Head Offset>
4-5
6. Print Pattern File and set BI-DIR.
<Before Setting of BI-Direction> <After Setting of BI-Direction>
4-6
2. PS3 PROGRAM
1. PS3 PROGRAM WINDOW
Figure 4-3 PS3 PROGRAM WINDOW
2. PS3 PROGRAM
Setup MENU
Figure 4-4 PS3 PROGRAM SetupMENU

4-7
3. PS3 Program Parameter
Program
Parameter description Factory default
default
Bi-Dir Alignment Setting bi-dir alignment 120 90~150
Step Size Setting feed step size 36600 36400~36600
*Carriage Speed Setting carriage speed 1550 1550
*Feed Speed Setting feed speed in printing 700 700
No. of Colors Non-use
Selecting max.platen size. If there is a change in

M ax. Platen Size home position offset, you should change 558000 558000
max.platen size.
Left M argin Offset Selecting the starting point of printing 4000 4000
Color Offset Non-use
Selecting center offset figure between mark and

M ark Center Offset 0 0
mark
*Home Position Offset 8000 8000
Selecting encoder's max.mark count between

M ax. M ark Count. 76 76
home and purging position
*Weep Time(Sec.) Selecting weep time(sec.) 3 3
*Weep Amount Selecting weeping amount 15 15
Top M argin Offset Selecting top margin offset in printing 0 0
Top M argin Factor Selecting top margin factor 2050 2050
Purge M ove Speed Selecting carriage speed in movement to purging. 1900 1900
*Firing Pulse Width Selecting ink firing pulse width 11 11
Selecting head offset of each color in coordance

Head offset 0 3~-3
with black color
Feeding starts after completing the carraige
movement. It may cause slower printing speed.
Wthout check, feed and carriage movement is
M ax. Feed Option Not check Not check
conducted simultaneously. it may improve the
printing speed while it may cause abnormal
printing quality.
Check Cover Open Warning message appeaes when cover is open Not check Not check
4-8
3. Feed servo motor coupling gap
1.Use gap gage to check at least 3points in upper and lower side.
The gap should be 0.5~1.0mm . It can cause noise or break if gap is too big or
small
4-9
4. Linear Scale & Encoder gap
1.Unfasten Encoder adjusting block to loose. Remove scale by cutter
2.Clean the surface. Fix temporarily by tape the replacement scale on box beam.
Put 30mm gap from home position edge of box beam and adhere to be paralleled
with upper side of box beam.
4-10
3.Disconnect Encoder connecter from PC Box and remove duct and cable-veyor.
Remove encoder connector Remove Duct, helical band

PC box and encoder harness
Remove Cable-veyor cover Remove cable-veyor encoder harness
4-11
4.Remove encoder adjust block Assemble replacement encoder in opposite
orders of disassembling.
5.Insert gap gauge between encoder and scale Fix encoder adjust block
.(gap gage 0.5mm)
Figure 4-5 encoder adjust bock
4-12
5. S5M, S3M Belt Tension
1.Fasten S5M Belt by rotating Idle pulley tension bolt and move carriage to
purge At the moment touching push-pull gage on Center of box beam
the value should be1.5Kgf.
Figure 4-6 Idle pulley tension bolt
2.The value should be 1Kgf when you push 5mm S3M Belt at middle of
Double pulley and Motor pulley push-pull gage
4-13
6. Headbase Height
1.Move head base to home make the gap 2.5~3.0 mm between platen and
base Front/Rear, Left/Front, Right/Rear, Right/Front should be same.
Head Base Height Check
2.Conduct same process Purge->Home->Middle
4-14
7. Pneumatic System
1. Connect Air hose and
Supply Air
2. AirTank Regulator
(0.4Mpa), AirGun
Regulator(0.2Mpa)
3. Check pressure in Air tank.

(0.4Mpa)
Figure 4-7 Air tank
4. MainAir Regulator
(0.25~0.3Mpa)
SubAir Regulator
(0.1~0.15Mpa)
4-15
5. Negative Regulator
(0.027~0.029Mpa)
Purging Regulator
(0.02~0.03Mpa)
4-16
8. Basic Setting Values
Process Part Value Tool

Gap Box Beam Height 27m/m(+,- 0.5) Steel ruler
Height Gap between base housing and roll bar 35m/m Steel ruler
gap Jaw coupling 0.5~1.0m/m gap gage
harmonic drive block M8 250Kg.Cm torque wrench
First harmonic drive block M6 150Kg.Cm torque wrench
bolt Jaw coupling M8 150Kg.Cm torque wrench
pressure bearing housing M12 500Kg.Cm torque wrench
bearing unit block M12 500Kg.Cm torque wrench
UCF M12 500Kg.Cm torque wrench
S5M belt tension 1.4~1.5Kgf push-pull gage
Tension
S3M belt(Carriage) tension 1.0~1.1Kgf push-pull gage
Height
Head base height 2.5~3.0m/m gap gage
Main AW20 Regulator 0.4Mpa Air
AirGun AW20 Regulator 0.2Mpa Air
Main IR1020 Regulator 0.25~0.3Mpa Air
Air
Sub IR1000 Regulator 0.1~0.15Mpa Air
pressure
Negative pressure IR1000 Regulator 0.027~0.029Mpa Air
Second Purging IR1000 Regulator 0.02~0.03Mpa Air
Air Tank 0.5Mpa Air
Time Capping cylinder head base reach time 4~5 second Speed controller
Front Temperature 35 Celsius PID controller
Head Temperature 30 Celsius PID controller
Temperature
RearTemperature 40 Celsius PID controller
Heater roll bar 150 Celsius PID controller
Range Encoer gap 0.5~0.6m/m gap gage
Gap Linear scale position 30m/m Steel ruler
4-17
Model : PS-3206
Chapter 5 Maintenance
5-1
1. Daily Check
Check if there is overflowed ink or not by opening outlet under negative
pressure tank. (Please prepare waste tank to catch the ink before opening
valve.)
Check the pressure.

- Compressor : 0.5~0.7MPa
- Air tank : 0.4MPa
- Main pressure regulator : 0.25~0.3MPa
- Sub pressure regulator : 0.1~0.15MPa
- Negative pressure regulator : 0.03MPa
- Purging regulator : 0.03MPa
Cleanness state of head base
Check a base side of head base and cleanness condition of head
Check a state of capping device : Rap (substance : LDPE), Sponge etc.
Check a condition of cleanness for linear scales : In case there is an alien

substance, please wash it with acetone.
Check a remain of ink inside main ink tank and whether ink is inflowing to
ink filter or not.
Check a cleanness state on upper platen.
Check pressure for gauge of negative pressure.

- Pressure Usage : Default setting value is -3.2 ~ -3.7kPa
Depending on installation place or circumstance,
the range could be -2.9 ~ -3.7kPa.
Check the waste ink volume in wasting ink tank.
5-2
2. Weekly maintenance check
Check for the available room in the hard disk of installed PC in PS-3206.
- At least more than 10GB is necessary in hard disk.
- Installation for another program in your PC will cause printing holt because
of memory insufficiency.
Remove humidity inside of the tank by opening the bottom of air tank.
Put some grease on the belt to work with pulley smoothly.

- Grease : Silicon Grease
- Applied part : S3M belt, MXL belt
3. Monthly maintenance check

Remove humidity in air compressor.
Remove humidity in the filter from main pressure and sub pressure
regulator.
Remove dust on the surface of LM guide.
4. Other maintenance check

Put some grease on LM block.
- Grease : AFB-Grease(THK), Albania Grease,
Darfnyeponex grease similar ones
- Make sure use grease-gun during maintenance.
Check for wasted ink tank and make it empty not to overflow.
Keep clean inside of platen.
Remove dust in drying fan.
The gap of the coupling should be checked every 6 months,

If the gap of the coupling is not appropriate,
It is necessary to re-assemble the part.
5-3
5. Terms to replace Consumables
Ink filter: Ink filter is utilized for filtering possible impurities in inks and this
should be replaced every 6 month.
Air Filter: Air filter is utilized for protecting impurities and a vacuum inside
main ink tank. When filter is contaminated by ink, it should be immediately
replaced. Normally, this needs to be replaced every 6 month despite no
contamination.
Capping: Capping is utilized for protecting nozzle clogging by dried ink in the
bottom of heads during no use of machine. Please keep in capping case
during work. For capping, clean surface of wrap and provide solution. The
wrap needs to be replaced in case of damage. Otherwise, replace it once a
week. Capping sponge should be replaced every 3 month.
Ink Tube: Ink tube is supplying route for inks from main ink tank to sub ink
tank. Tubes in cable vayer should be replaced every 2 years.(Ink
tube:1.5*2.5, Solution tube:2*3)/(8 hour-printing a day)
KnF Pump : KNF pump is operated by Diapram. 90% of problems for no pump
working are caused by impurities inside. This can be used permanently when
impurities are properly cleaned. (Reference : How to remove impurities in KNF
pump)
Cleaning bar : Cleaning bar is for cleaning inks in the bottom of heads after
head purging. During long time works, it will be not so easy to clean the
nozzle because of damage (Rubber part wont be wasted though).
Replacement term will be every 6 month by changing only rubbers in cleaning
bar.
PC Related part: All parts such as key board, mouse, PCI card and PC power
except PC main part(Main board, Hard disk, CDROM, CPU) and Monitor will
be guaranteed for 1 year.
5-4
Model : PS-3206
Chapter 6 Troubleshooting
6-1
1. Overflow Signal Chart
J7
Float sensor Head board
10P Cable(Gore)
Yellow cable
Refill board Main board
Carriage go to Purge pos.

Carriage cannot move Carriage vaccum error
VT301 Valve Air Tank(in the stand)

(air go out) Switch on, by the gauge
Figure 6-1 Overflow Signal Chart
Float Sensor : Sensor in Sub Air Tank. Signal when ink is filled.
Head Board : Receive signal from Float Sensor and send signal through
10P Cable to Main board
Main Board : Send error signal to main board. Stop refill. Change direction of
VT-301v/v to push air outside. Carriage move to purge.
Refill Board : Receive signal form main board. Stop ink refill. Change direction
of VT-301v/v to push air outside, Make buzz sound
6-2
2. Trouble Shooting
Error when made encoder count test
Adjust the gap of linear encoder

0.5mm
Adjust home position offset value

to make carriage is in between
mark and mark when its at home.
6-3
Same images are overlapped horizontally
Reset Bi-Direction value

(Use Pattern File in Test Menu)
Clean Encoder sensor and linear scale by aceton

Check encoder count test more than 500times
Check the connection between PCI card and FPGA board
6-4
Abnormal head firing during printing.
Check DC24V in SMPS3
Check 24V in head board

electricity connector
6-5
Ink amount is not displayed in control window
Problem in communication between PC and refill board
Check J36(RX COM) in Refill board
Check USB SERIAL CONVERTOR
Check USB extension cable in PC main board
Replace Refill board
6-6
Carriage moves to purge with buzz sound.
Ink is overflowed from sub ink tank
Check main ink tank ink amount
Check air in ink filter
Check sub ink tank float sensor
Check refill solenoid pump
Check hose protection spring
6-7
Solution dropped from head base
Solution is overflowed
Fill main solution tank
Remove air in solution filter
Remove airfilter in head base and remove solution inside
Check solution supply status and print.
6-8
Carriage stopped during Jet test
Noise in encoder signal
Check ground
Disconnect encoder sensor cable from other cables
Use FERRITE CORE on cable
6-9
Purging is not working during head cleaning.
Check DC24V in SMPS3
Check DC24V of electricity connector in head board
Check air tube connection and compressor
Check OVER FLOW
Check
6-10
CAPPER ERROR
Check whether the position of capping sensor is correct
Check whether theres short circuit on capping sensor harness.
Check capping sensor connector on main board
Replace capping sensor
6-11
Serial com.Time out
Check whether print is turned on
Check connection of PC RS-232C cable
Check if PS3 program window is opened more than 2times
Check Servo motor driver error
Call to DGI technical support team
Figure 6-2 servo moter driver
6-12
Carriage is moving but head is not firing at all
Figure 6-3 negative air pressure gage
Check negative air pressure
Check air flow system
Check if theres ink drop under head nozzle surface
Check head cartridge board electricity
Check DC 24V in head board
6-13
Solution or ink is leaked from head when printer is off
Check Solution valve direction is on A and ink valves direction is on S
Check connection of air tube on carriage
Check if theres leaking of ink from outside
6-14
Vertical Banding during Printing
Figure 6-4 LM-guide
High possibility of electric noise (Check ground cable)
Refill grease in LM-block
Clean LM-rail
Try to reduce carriage speed
Try to change dithering in Rip
6-15
Feeding is moved to rear when started to print
Do PARAMETER DOWNLOAD TEST
Length of print is different with real image.
Check RTL file PASS.
Check if theres error message when choose PASS
Recreate RTL file
Stop print during printing
Check connection of date and communication cable
Check RTL file
6-16
Horizontal Banding during printing
Check whether media is skewed
Check whether tension bar is skewed
Check whether pinch lever is on correct position
Adjust feed value
Use fit tension bar for media
Adjust carriage speed
6-17
Ink is dropped on media during printing.
Clean head by solution
Check if theres dust or fabric at the both edges of media
Clean bottom of head base
Check negative air pressure and adjust
6-18
Building electricity is down if printer is turned on
Check short circuit in printer
Check AC electricity line.
Check short circuit in drying fan
Check short circuit in Heating
Check whether theres water in printer
6-19
Rear TAKE-UP Motor is continuously worked
or not worked at all
Check whether the media is in between sensor and reflection plate.

Check whether theres obstacle in in between sensor and reflection plate.
Malfunction of photo sensor
Check whether the LED on photo sensor is worked
Figure 6-5 photo sensor
6-20
Media is skewed during printing
Check the horizontal level of printer and platen.
Check whether the media is loaded correctly
Check the pinch arm whether it press media correctly
Check media tension bar
Use fit tension bar for media
6-21
Size of media is not recognized.
Check whether the media is loaded correctly
Clean the size sensor by soft and clean paper
Clean the size sensor by alcohol
Figure 6-6 size sensor
6-22
Noise during carriage moving.
Check whether theres obstacle in the section of carriage moving
Put grease on S2M belt and adjust tension

(Belt should be moved 5mm when you push by finger)
6-23
3. HARNESS TEST
Process
- Disconnect harness from the board.
- Turn on the printer
- Check what happen
- Turn off the printer

- Reconnect the harness.
- Disconnect nest harness from the board.
- Do same process again with other harness and other board.
6-24
PS MAIN BOARD
11
1
10
9
12
2
3
5
6
7 8
6-25
PS MAIN BOARD
Parts Boot Print Phenomenous Results or Message
24VDC INPUT 1.No operation

1 x x -
<-> 120S power 2.Beeping sound
2 <-> capping sensor x x No operation *** ERROR *** Capper Error ***
Feed
communication x x No operation -
3 <-> servo board
Refill
communication o x No operation -
4 <-> refill board
low pressure No movement of the carraige to
sensing o o purging position with main air tank -
5 <-> refill board pressure of 0.25MPa under
Refill
communication o o No refill -
6 <-> refill board
Carriage rush to purge position
7 <-> head board o x -
during size checking
press carriage button ->
1.No operation
8 <-> head board x x ***ERROR***Serial(com timeout
2.Beeping sound
Error(No SI))***
Home sensor
9 x x Carriage rush to home position -
<-> limit switch
10 servo board power x x No operation -
carriage
11 communication x x Carriage rush to home position -
<-> servo board
encoder No movement of carriage and
12 o x -
<-> linear encoder feed
6-26
PS FPGA BOARD
1 2
1 Data out o x No firing of print head -
No carriage movement in ***ERROR***Serial Com

2 Data In o x
printing or prime test Timeout Error(No.SI)***
6-27
PS HEAD BOARD
8
1
7 6 5 4
6-28
PS HEAD BOARD
1.No operation
1 power input o x -
2.Beeping sound
2 <-> main board o x Beeping sound -
Carriage rush to purge

<-> main board o x position during size -
3 checking
Carriage rush to purge
<-> size sensor o x position during size -
4 checking
Carriage moves to
overflow purging position with
o x -
<-> sub airtank beeping sound and Refill
5 stops
solution
No sensoring in sub ink
<-> solution float o o -
tank
6 sensor
<->subink tank float No sensoring in sub ink

7 o x -
sensor tank
head heater
No rise-up(change) of
8 <-> each head,temp o x -
head heater temperature
controller
6-29
PS REFILL BOARD
1 1 1
5 6 18
7
1 1
4
4
1
3
5
1
1 9 7 6
2 1 8
0
1
6-30
PS REFILL BOARD
1 <-> main board o o No check of Ink remaining level in monitor -
center Front or Rear cover

2 o o No check of cover-open -
sensor
Beeing sound
3 <-> main board o x -
No refill
***ERROR***carriag
main air tank e vacuume
4 x x Beeping sound
gauge sensor error, You must reset
printer.
5 refill board power 24VDC x x No working -
6 front photo sensor o o No working of front motor -
7 front takeup motor o o No working of front motor -
When pressing a refill button, KNF pump is

8 Refill control board 14pin o o -
workoing while LED is not working
When pressing a refill button, KNF pump and

9 Refill control board 10pin o o -
LED is not working
10 rear photo sensor o o No working of rear motor -
11 rear takeup motor o o No working of rear motor -
connect with the main air tank

12 x x Beeping sound -
gauge sensor
13 <-> buzzer o o No beeping sound -
14 <->main ink sensor level o o No sensoring the remainig Ink in main ink tank -
No movement of the carraige to purging

low pressure detect x x position with main air tank pressure of -
15 <-> main board 0.25MPa under
o x No working of Solenoid(Stand left side) -

16 pressure regulator power (24VDC)
17 <-> takeup control board o x No adjustment of media feeding direction -
18 <-> each knf pump o x No Ink supply -
6-31
PS CARRIAGE MOTER DRIVE
3 5
AC servo motor 1.motor drive display -> AL. 52

1 power x x No working 2.***ERROR***serial com timeout
(U,V,W) error(No. SI)
press carriage button,

2 power input x x No working ***ERROR***serial com timeout
error(No. SI)
AC servo motor 1.motor drive display -> AL. 16

3 x x No working
encoder (blink)
4 <-> sub board x x No working motor drive display -> 0
5 <-> sub board x x No working motor drive display -> 0
power input and 1.No feeding

6 Regenerative x x 2.No power -
resiste supply
6-32
PS FEED MOTOR DRIVE
3 5
AC servo motor
1 o x No feeding motor driver -> AL. 52
power (U,V,W)
1.No feeding
2 Power input o x -
2.No power supply
AC sevo motor motor driver -> AL. 16

3 o x No feeding
encoder (blink)
4 <-> sub board o x No feeding motor driver -> 0
5 <-> sub board o x No feeding motor driver -> 0
1.No feeding
6 Power input o x -
2.No power supply
6-33
PS SERVO BOARD
2 3
5 4
power input
<-> main board 1.No working
1 x x 2. No working of -
carriage and feed
<->feed motor In Prime test

2 o x No feeding ***ERROR***serial com.timeout
drive
error***
<->carriage motor No working of In Prime test

3 x x ***ERROR***serial com.timeout
drive carriage error***
No working after In Prime test

***ERROR***serial com.timeout
4 <-> main board x x the carriage rush
error
to home position (No, SI)***
5 <-> main board x x No working
6-34
PS MC TERMINAL
2 3
1 4
8 7
1.No working
1 AC input x x -
2.No power supply
Emergency 1.No working of MC

2 x x -
S/W 2.No power supply
Emergency
3 x x Same as No.2 -
power
4 AC input x x Same as No.1 -
1.emergency
power
2.MC start
switch
1.emergency
power
2.MC start
switch
<-> main
switch
<-> main
switch
6-35
4. How to wash spectra head
1.You need the head, ultrasonic washer, solution, tube, cross & straight
screwdriver, vacuum cleaner
1-1 1-2
Heater : ON
Power : OFF
=> First of all pour solution about 16mm into ultrasonic washer
and turn on heater switch (heatting time : 15~ 20min)
2. Disassemble the head and Mounting Bracket by unscrewing bolts.(2ea)
2-1 Jetting
2-2 2-3
Modules
Collar
Assembly
Mounting
Bracket
6-36
3. Both right and left bolt of lower Collar Assembly unscrews(4ea)
and then disassemble Jetting Modules.
3-1 3-2 3-3
Jetting
Module
3-4 => When disassembling, use 2.3mm straight screwdriver.

Refer to 3-4.
=> Please put mark on Jetting Module 2ea
to avoid confusion when disassembling
If direction or order of Jetting Module changes,
the head can be damaged. Please carefully handle it.
4. Soak Collar Assembly in heated soultion of ultra sonic cleaner.

=> You should soak when the head nozzle part is up. And then turn on
the power of ultra sonic. (Refer00 to4-2)
Please be carefully when turning on because soultion can spatter
on your body like your eyes.
=> The amount of solution in ultra sonic is same as Upper Head nozzle can little
sink to solution.(it's about 16mm)
4-1 4-2 4-3
Heater Power
6-37
5.You should make the solution come out from Head nozzle for 5mins. And then
pull it out and suck solution from inside nozzle by using tube
which is connected with a vacuum (refer to 5-2)
When you see 5-2, you can find out nozzle hole
You don't touch that Nozzle hole.
5-1 5-2
Vacuum
Cleaner
=> Do over 3times NO.4 ~ 5 NO again. Be carefully heated solution and head.
=> The tube should be made of some materials which don't be react to solution
like Tygon or Teflon
6. When powering off, soak lower Jetting Module for 10mins and pull it out
suck solution like below pictues.
=> Do over 3times again.
=> You should carefully wash only lower part like below picture.
The other parts never be touch with solution
6-1 6-2 6-3
the wash part Teflon tube which

connect to vacuum
6-38
7. After head wash step, reassemble separated head-parts.
=> Put the part(7-1) between Jetting Modules
7-1 7-2 7-3

Volt hole
8.Screw volts(4ea) at lower Collar Assembly part
=> Please be carefully screw. Jetting Modules should be at right angles

with Collar Assembly when screwing..
=> When assembling the parts, use straight screwdriver - 2.3mm (refer to 8-6)
8-1 8-2 8-3
8-4 8-5 Volt hole 8-6
6-39
9. After reassembling Assembly part and Jetting Modules part, screw Mounting
Bracket at the head.
9-1 9-2 9-3
Mounting
Bracket Volt hole Heater hole
9-4
10. After reassembling Mounting Bracket,fill the head with solution.

And then keep to reserve it after wrapping the head with LLD-PE WRAP
=> You should fill the head with solution with a injection
=> When injecting, please don't too much strongly push it.
Purinng pressure of Spectra Head on specification
=> 2.0~4.5PSI = 0.141 ~0.316kgf/cm= 0.014~0.031MPa
Reference : Maximum pressure of the Manual extruding machine
=> 2.0kgf/cm = 0.196MPa.
=> To avoid evaporating, nozzles of the head should be adhere
closely to the LLD-PE WRAP.
=> Put a cork at the end of the tube or tie up to remain solution in tube
=> After washing the head nozzle, assemble the head.

And Check clogging of all nozzles.
10-1 10-2 10-3

Hose
cork
Cable tie
5. Treatment for emergency case
1.Overflow
- PS-3206 Emergency printing
VT-301V valve could be damaged if theres overflow. In this case, you can
print as followings
1. Disconnect the tube which connected on 13 of VT301V and connect it

to 21 on VT-301 valve.
2.Conncet Sub Air Tank 13 and VT301 Valve 21
3. Connect Vacuum Ejector 12 and VT301 Valve 22
4. Connect Purging Press. Regulator 21 and VM130 V/V 00.
After finish the step 1~4, you can print and purging normally.
6-41
- PS-3206 Cleaning in emergency case
You can clean as following when VT-301V valve is damaged by overflow
1. Disconnect the tube which connected on 13 of VT301V and connect it

to 21 on VT-301 valve.
2.Conncet Sub Air Tank 13 and VT301 Valve 21
3. Connect Vacuum Ejector 12 and VT301 Valve 22
4. Connect Purging Press. Regulator 21 and VM130 V/V 22
You can do solution cleaning after finish of the step 1~4.
6-42
2. M/C SMPS Malfunction
1. In case of bad contact in MC (electro Magnetic Contactor) bad contact or

emergency SMPS doesnt work, electricity is not supplied
In this case you can connect R1/T1 cables and R01/T01 cables
for temporary working
R1 T1
MC MC
emergency emergency
SMPS SMPS
R01 T01 R1 R01 T01 T1
Normal case Emergency case
After changing cable orders emergency SMPS doesnt work.

Replace malfunctioned part, ASAP
caution
6-43
3. power failure
- UPS and AVR
We recommend you to use UPS or AVR in the Area electricity is not stable
AVR is automatic voltage regulator and UPS is Uninterruptible power supply.
If the electricity is not stable without power failure you can use AVR.
If you have both not stable electricity and power failure problem together youd better
to use UPS
In case of using UPS, you can protect main part of printer, such as head nozzles
If you dont use AVR though the electricity is not stable, it can damage inner parts
of printer
- Treatment for power failure
Head nozzles could be damaged if theres power failure without using UPS
Do as followings when theres power failure

1. Turn off the printer
2. Move carriage to purge position
3. All ink valve direction should be on S
4. Put the purging case under the head base
5. Put solution valve direction to A and spray solution on head nozzle surgace
6. put enough solution on capping wrap and do capping using purge switch
7. Fix capping by fixing pin
6-44
Model : PS-3206
Chapter 7 Servo Moter Driver
7-1
1. Servo Moter Driver Setting & Operation
1.OPERATION PART
1 2
1 Feed Motor Drive

2 Carriage Motor Drive
3 4 5 6
The operation part of the driver consists of 4 units of 7-segment LED and
4 units of button.
3 SW1 : MODE BUTTON to change the mode.
4 SW2 : UP BUTTON to raise the setting value in each mode.
5 SW3 : DOWN BUTTON to lower the setting value in each mode.
6 SW4 : SET BUTTON to save the setting value (Same function as

ENTER key).
7-2
2. SEGMENT DISPLAY OPERATION METHOD
PARAMETER SETTING AND STATUS INDICATE BY

SERVO AMP FRONT DISPLAY (5 DIGIT 7SEGMENT LED)
Check up the error of parameter setting before operation outside sequence and
status during operation
It move to the next mode with pushing MODE button one time.
Refer to the below table for the details of each indicate mode
To make effective parameter No.19(No parameter input)in order to refer or operate
Extend parameter 1, extend parameter 2, special parameter
7-3
POINT Change parameter No.19(No parameter
input) In order to use extend parameter
If each parameter mode with MODE button and push UP,DOWN button,
Display changes as follows
Parameter with *mark is effective after change setting, turn off power and
reinput
7-4
3) Parameter Operation Method
(1) Parameter of 5 or less digits

The following example shows the operation procedure performed after
power-on to change the home
position setting method (Parameter No.8) into the data setting type.
Press "MODE" to switch to the
basic parameter screen.
The parameter number is displayed.
Press UP or DOWN to change the number.
Press SET twice.

.
The set value of the specified parameter nu
mber flickers.
Press UP twice.
During flickering, the set value can be
changed. Use UP or DOWN
Press SET to enter.
To shift to the next parameter, press the "UP" or "DOWN" button.

When changing the parameter No.8 (home position return type) setting,
change its set value, then
switch power off once and switch it on again to make the new value
valid.
7-5
4) Parameters
Class No. Symbol Name and Function Initial Unit Feed Carriage
Command system/regenerative
0 *STY brake option selection
0000 0010 0410
1 *FTY Feeding function selection 0000 0000 0000
2 *OP1 Function selection 1 0002 0002 0002
3 ATU Auto tuning 0105 040B 0405
4 *CMX Electronic gear numerator 1 2048 2048
5 *CDV Electronic gear denominator 1 125 125
6 INP In-position range 100 100 10000
7 PG1 Position loop gain 1 35 rad/s 170 30
Basic parameters
8 *ZTY Home position return type 0010 0004 0004

9 ZRF Home position return speed 500 r/min 500 500
10 CRF Creep speed 10 r/min 10 10
11 ZST Home position shift distance 0 0 0
STM
12 CRP Rough match output range 0 X10 0 0
13 JOG JOG Jog speed 100 r/min 100 100
S-pattern acceleration/
14 *STC deceleration time constant
0 ms 0 0
15 *SNO Station number setting 0 station 1 2
Communication baudrate selection,
16 *BPS alarm history clear
0000 0102 0102
17 MOD Analog monitor output 0100 0100 0100
18 *DMD Status display selection 0000 0005 0005
19 *BLK Parameter block 0000 000E 000E
reinput
7-6
21 For manufacturer setting 0002 0002 0002
23 SIC Serial communications time-out selection 0 0 0
24 FFC Feed forward gain 0 % 0 0
25 VCO Override offset 0 mV 0 0
26 TLO Torque limit offset 0 mV 0 0
27 *ENR Encoder output pulses 4000 pulse/rev 4000 4000
28 TL1 Internal torque limit 1 100 % 100 100
29 TL2 Internal torque limit 2 100 % 100 100
30 *BKC Backlash compensation 0 pulse 0 0
31 MO1 Analog monitor 1 offset 0 mV 0 0
32 MO2 Analog monitor 2 offset 0 mV 0 0
33 MBR Electromagnetic brake sequence output 100 ms 100 100
Expansion parameters 1
Ratio of load inertia moment to

34 GD2 Servo motor inertia moment
70 0.1 times 30 90
35 PG2 Position loop gain 2 35 rad/s 200 35
36 VG1 Speed loop gain 1 177 rad/s 1300 1000
37 VG2 Speed loop gain 2 817 rad/s 1300 1000
38 VIC Speed integral compensation 48 ms 5 30
39 VDC Speed differential compensation 980 980 980
40 0 0 0
For manufacturer setting
41 0 0 0
STM
42 *ZPS Home position return position data 0 X10 0 0
STM
43 DCT Moving distance after proximity dog 1000 X10 1000 1000
Stopper type home position
44 ZTM return stopper time
100 ms 100 100
Stopper type home position
45 ZTT return torque limit value
15 % 15 15
46 0 STM
0 0
*LMP Software limit + X10
47 0 0 0
48 0 STM
0 0
*LMN Software limit - X10
49 0 0 0
50 0 STM
0 0
*LPP Position range output address + X10
51 0 0 0
52 0 STM
0 0
*LNP Position range output address - X10
53 0 0 0
reinput
7-7
59 *OPA Function selection A 0000 0000 0000
61 NH1 Machine resonance suppression filter 1 0000 0000 0000
62 NH2 Machine resonance suppression filter 2 0000 0000 0000
Low-pass filter, adaptive vibration
Expansion parameters 2
63 LPF suppression control

0000 0000 0000
Ratio of load inertia moment to
64 GD2B Servo motor inertia moment 2
70 0.1 times 70 70
65 PG2B Position control gain 2 changing ratio 100 % 100 100
66 VG2B Speed control gain 2 changing ratio 100 % 100 100
67 VICB Speed integral compensation changing ratio 100 % 100 100
68 *CDP Gain changing selection 0000 0000 0000
69 CDS Gain changing condition 10 (Note) 10 10
70 CDT Gain changing time constant 1 ms 1 1
71 100 100 100
72 10000 10000 10000
73 10 10 10
75 100 100 100
76 100 100 100
77 100 100 100
reinput
7-8
78 0000 0000 0000
79 0009 0009 0009
80 080A 080A 080A
81 0706 0706 0706
Special parameters
82 020B 020B 020B

83 0504 0000 1200
85 0000 0000 0000
86 0005 0005 0005
87 0D04 0D04 0D04
88 0102 0102 0102
89 0 0 0
90 0 0 0
(Note) : Depends on the parameter No. 68 setting.
7-9
2. AC Servo Amplifier Troubleshooting
1) Trouble at start-up
Excessive adjustment or change

make operation instable.
CAUTION
The following faults may occur at start-up. If any of such faults occurs,
take the corresponding action.
7-10
2. When alarm or warning has occurred
When a fault occurs during operation, the corresponding alarm or warning is displayed.
If any alarm or warning has occurred, refer to below.
After its cause has been removed, the alarm can be deactivated in any of the methods
marked in the alarm deactivation column.
Note: 1. Deactivate the alarm about 30 minutes of cooling time after removing the cause
of occurrence.
2. 0: Pin-SG off (open)
1: Pin-SG on (short)
7-11
3) Remedies for alarms
When any alarm has occurred, eliminate its cause, ensure safety,
then reset the alarm, and restart operation. Otherwise, injury may occur.
If an absolute position erase alarm (AL.25) occurred, always make
home position setting again. Otherwise, misoperation may occur.
When any of the following alarms has occurred, always remove its
Cause and allow about 30 minutes for cooling before resuming
operation. If operation is resumed by switching control circuit power
off, then on to reset the alarm, the servo amplifier and servo motor
may become faulty.
When an alarm occurs, the trouble (ALM) switches off and the dynamic brake is operated to
stop the servo motor. At this time, the display indicates the alarm No.
The servo motor comes to a stop. Remove the cause of the alarm in accordance with this
section. The optional MR Configurator (servo configuration software) may be used to refer
to the cause.
7-12
7-13
7-14
7-15
7-16
7-17
4) Remedies for warnings
If an absolute position counter warning (AL.E6) occurred, always make home
position setting again. Otherwise, misoperation may occur.
7-18
Model : PS-3206
Chapter 8 Flow Chart & PCB
8-1
1. System Diagram
CARRIAGE SERVO MOTOR CARRIAGE MOTOR

DRIVE
FEED MOTOR
FEED SERVO MOTOR
DRIVE
CONVERTER
BOARD
PC PCI CARD FPGA B/D Main B/D REFILL BOARD
TAKEUP MOTOR
TAKE-UP BOARD
6EA
HEAD BOARD
Sub Ink Tank Float Sensor
SUB SOLUTION TANK FLOAT SENSOR

REFILL CONTROL B/D
Overflow Sensor
CARTRIGE B/D
PHOTO SENSOR
6EA
HEAD HEATING (120VDC) HEAD HEATER CONNECTOR B/D
PID CONTROLLER (HEAD) HEATER SENSOR
PRINT HEAD
Figure 8-1 System Diagram
8-2
2. PS-3206 Power Diagram
CARRIAGE MOTOR DRIVER
PC POWER SUPPLY
PID PID
FEED MOTOR DRIVER CONTORLLER(FRONT) CONTOROLLER(REAR) PID
CONTORLLER(HEAD)
HEATER S/W
301R
R R
302T
T T
0V
PC S/W
250REC
12V
R R
104 204
R
R
HEATER
POWER
120V(SMPS#1)
MC
S/W
MAIN S/W
POWER IN
E/C
S/W 1 2 1 2 1 2
#1
CIRCUIT BREAKER 105 T 205 T T2 T1
30A
20A
E/C 25A 40A
POWER IN
S/W
#2 T 104 T 204 A2 A1
LOAD
MC 4 3 4 3 4 3
E/C LOAD
S/W
#3
E/C
S/W 120V(HEAD HEATER)
#4 0V(HEAD HEATER) HEAD HEATER CONNECTOR BOARD
MAIN
POWER PID CONTROLLER
(INTERNAL TEMPERTURE)
POWER IN
R
T
CIRCUIT BREAKER
I105
I205
15A
R1 T1 301R 302T R T R
304
LOAD
NOISE FILTER
250AVC/20A
(R/I205) To REAR Heater
(R/I105) To FRONT Heater
FAN
POWER
I205
IR
PC MONITOR
He at er2
He at er1
I3 05
IR
BLUE
YELLOW
24V 120V 120V 24V REAR HEATER(INTERNAL HEATER BAR)
24V
0V 0V
0V
0V 0V
PE PE PE PE
PE SMPS #3 SMPS #2 SMPS #1 SMPS #5
SMPS #4 DC 24V/5A 301R DC 120V/2A 301R DC 120V/2A 301R DC 24V/5A 301R
R1 WK240S120
WK120S24 WK240S120 WK120S24
WK15S24 302T 302T 302T 302T
T1
EMERGENCY SMPS(24V) REFILL SMPS(24V)
Figure 8-2 Power Diagram

8-3
3. PS-3206 Refill System
Figure 8-3 Refill System
Refill System of PS-3206 supplies inks from Main Ink-tank Pump (KNF Pump)
Ink Filter Sub Ink-Tank.
Ink level in Main Ink-tank is sensed by Refill Board and you can see ink level
through Membrane.
When you install the machine, please take out all air from Ink Filter.
(If there is Air in ink Filter, serious problem such as ink overflow may happen.
When ink shortage in Main Ink tank happens, air may come ink filter that you need
to check ink Qty before running machine.
2-1
1. Sub Ink Tanks Float Sensor : System that checks if inks is full in Sub Ink-Tank..
2. Head Board : System that transmits Signal to Main board after receiving signal
from Sub Ink Tanks Float Sensor through 10P Cable(A),(B).
3. Main Board : It transmit Signal to Refillboard after receiving from Head Board.
4. Refill Board :After receiving Signal from Main Board, it supplies/Breaks power
to operate Solenoid Pump.
5. Solenoid Pump(KNF Pump) : System that supplies inks from Main Ink-Tank to
Sub Ink-Tank after receiving electricity from Refill board.
2-1
4. PS-3206 Pneumatic System
PS-3206 Pneumatic Diagram
Figure 8-4 Pneumatic Diagram

8-6
PS-3206 Air System
Figure 8-5 Air System
Negative Press. Regulator : System that adjusts pressure to make Negative

pressure.
Purging Press. Regulator : System that makes Static pressure to be used in

Head Cleaning.
Vacuum Ejector : System that makes Negative Pressure.
Sub Air Tank : System that keeps constant negative pressure made by
Vacuum Ejector.
VT301(V) Valve : Electric Solenoid Valve that supplies Static Pressure and
Negative pressure switchingly.
VM 130 Valve : System that supplies Air or Solution to be used in Head

Cleaning..
8-7
PS-3206 Solution System
Figure 8-6 Solution System
8-8
PS-3206 VALVE SYSTEM
In case of PS-3206 Valve system,

connecting direction of ink and solution is
different that special care should be taken..
Ink Valve :
I Position Connecting I and
IAS Valve
S Position Connecting AS and IAS
Valve
Solution Valve :
A Position Connecting AS and A
S Position Connecting S and AS
Valve
Figure 8-7 Valve System
PS-3206 VALVE OPERATION METHOD
CAPPING (After Cleraning) : A S S S S S S
Printing : A I I I I I I
Cleaning (After Printing) : Use Solution Switch

1.Cleaning with Air
ASSSSSS
2.Cleaning With Solution
S (S) (S) (S) (S) (S) (S)
(S) : Clean each color one by one.
Purging (Before Printing) : Use Purging Switch

1. Purging with Ink
AIIIII-I
8-9
5. Functions of PCB
PCB Main PCB
Part#; PSM-01
Key Functions
1.Connected to Personal Computer, it carries out users command.
2.Connected to FPGA board, it receives Printing Data.()
3.Connected to Head PCB, it sends Printing Data and receives

information from Head PCB.()
4.It controls Carriage Motor() and feed motor.()
5.It collects information from Linear encoder.()
6.Connected to Refill PCB, it controls Inks Refill.()
8-10
PCB FPGA PCB

Part#; PSF-01
Key Functions
1.Connected to PCI card, it processes Printing Data.()
2.Connected to Main PCB, it sends Printing data.()
8-11
PCB HEAD PCB
Part#; PSH-01
Key Functions
1.Receiving Printing data from Main PCB & Signal from

Sub Ink-Tank, it sends to Main Pcb Main PCB.()
2.Connected to Cartridge PCBs, It sends printing data.()
8-12
PCB REFILL PCB
Part#; PSR-01
Key Functions
1.Connected to Main PCB, it controls refill system()
2.It controls Ink Pump.()
3.Connected to Control PCB, it enables manual Ink Refill.()
4.Connected to Take-up PCB, it controls Servo Motor and

Photo-sensor.()
8-13
PCB CARTRIDGE PCB
Part#; PSCT-01
Key Functions
1. Connected to Head PCB, it controls ink firing.
8-14
PCB CONTROL PCB
Part#; PSC-01
Key Functions
1.Connected to Refill PCB, it shows the status of ink refill and

conditions of Ink Pump.
8-15
PS CARTRIDGE BOARD
J3
JUMPER
J1 J1
1. HV-ERR
14 13
2. HV-CK
3. 12V
6. PCB Diagram / Pin Map
4. 12V
5. GND_SIGNAL
J2 6. GND_SIGNAL
7. GND_POWER
JE T BOAR D( J1) < - > JE T DR IVE (J1 ,J2 ,J3 ,J4 ,J5 ,J6 )
JUMPER
8. GND_POWER
2 1 9. HVPULSE
10. HVPULSE
11. HVIN
DGI 12. HVIN
13. CHASSIS
JET32 14. CHASSIS
D4
TP HV P1 TP GND
REV-3
1
1
5K
HV_ADJ HV
D R A W I NG EX A M IN A T IOANP PR O V A L DG I [INST IT UT E OF T ECH NOL OG Y
8-16
T itlRE
e SE RCH ]
DH PS-3206 CARTRIDGE BOARD
CARTIAGE PCB
J1 JET DRIVE BOARD J1, J2, J3, J4, J5, J6

HEADER7X2 1. HV-ERR 1. HV-ERR
2. HV-CK 2. HV-CK
3. 12V DIRECT 3. 12V
4. 12V CONNECTION 4. 12V
5. GND_SIGNAL 5. GND_SIGNAL
6. GND_SIGNAL 6. GND_SIGNAL
7. GND_POWER 7. GND_POWER
8. GND_POWER 8. GND_POWER
9. HVPULSE 9. HVPULSE
10. HVPULSE 10. HVPULSE
11. HVIN 11. HVIN
12. HVIN 12. HVIN
13. CHASSIS 13. CHASSIS
14. CHASSIS 14. CHASSIS
8-17
PS FPGA BOARD
GND
P CA
MC A
C SA 6
C SA 5
C SA 4
C SA 3
C SA 2
C SA 1
A DA 21
A DA 20
A DA 19
A DA 18
A DA 17
A DA 16
A DA 15
A DA 14
A DA 13
A DA 12
A DA 11
A DA 10
A DA 9
A DA 8
A DA 7
A DA 6
A DA 5
A DA 4
A DA 3
A DA 2
A DA 1
A DA 0
1 GND
5V
J10
1. 3.3V
J8 J7 2. 3.3V
3. GND
1. NC 1. NC 4. GND
2. PCD16 2. NC 1 MCCLK 5. MCSELA
3. NC 3. NC 6. MCSELB
PL DA
4. PCD17 4. NC 7. MCCLK
1 PC_CLK 1 O_REQ 8 1 J11 1 MCSELA 8. MCD0
5. NC 5. NC 9. MCD1
6. PCD18 6. NC 10. MCD2
11. MCD3
8
7
6
5
4
3
2
1
7. NC 7. GND 1 MCSELB
8. PCD19 8. NC 12. MCD4
TMS 3.3 V 13. MCD5
9. NC 9. PCD15 J10 14. MCD6
10. PCD20 10. NC TMS TDO
15. MCD7
11. NC 11. PCD14 J8 J7 TCX TD 1 2 16. MCD8
3 4
12. PCD21 12. NC 1 2 1 2 5 6 17. MCD9
DGI
13. NC 13. PCD13 3 4 3 4 7 8 18. MCD10

5 6 5 6 9 10 19. MCD11
14. PCD22 14. NC 7 8 7 8 1 WR
11 12
20. MCD12
9 10 9 10 13 14
FPGA
15. NC 15. PCD12 11 12 11 12 15 16 21. MCD13

16. PCD23 16. NC 13 14 13 14 17 18 22. MCD14
15 16 15 16 19 20
17. NC 17. PCD11 17 18 17 18 21 22
23. MCD15
19 20 19 20 23 24 24. MCD16
REV.2
LOT 050680
IMAGE 32
18. PCD24 18. NC 21 22 21 22 25 26 25. MCD17

1 CLOCK
19. NC 19. PCD10 23 24 23 24 27 28 26. MCD18
25 26 25 26 29 30
20. PCD25 20. NC 27 28 27 28 31 32 27. MCD19
21. NC 21. PCD9 29 30 29 30 33 34 28. MCD20
31 32 31 32 35 36 29. MCD21
22. PCD26 22. NC 33 34 33 34 37 38
30. MCD22
35 36 35 36 39 40
23. NC 23. PCD8 37 38 37 38
1 PCSELA 41 42 31. MCD23
24. PCD27 24. NC 39 40 39 40 43 44 32. MCD24
45 46
25. NC 25. PCD7 PC2 PC1 47 48
33. MCD25
26. PCD28 26. NC
1 PCSELB 49 50 34. MCD26
35. MCD27
27. NC 27. PCD6
PCN10C 50S 2.54DS 36. MCD28
28. PCD29 28. NC 37. MCD29
29. NC 29. PCD5 38. MCD30
PL DB
30. PCD30 30. NC 39. MCD31

40. OEA
31. NC 31. PCD4 41. OEB
32. PCD31 32. NC 42. NC
33. NC 33. PCD3 43. NC
34. GND 34. NC
1 3.3 V 44. ALLON
P CB
MC B
C SB 6
C SB 5
C SB 4
C SB 3
C SB 2
C SB 1
A DB 21
A DB 20
A DB 19
A DB 18
A DB 17
A DB 16
A DB 15
A DB 14
A DB 13
A DB 12
A DB 11
A DB 10
A DB 9
A DB 8
A DB 7
A DB 6
A DB 5
A DB 4
A DB 3
A DB 2
A DB 1
A DB 0
1 GND 45. CNTRL

35. NC 35. PCD2 46. GND
36. O_TRG 36. NC 47. GND
37. O_REQ 37. PCD1 48. GND
38. NC 38. NC 49. 3.3V
39. NC 39. PCD0 50. 3.3V
PWR
40. NC 40. NC D1
1 GND
PCI-7200 CN1 - FPGA J8(PC2) CONNECTION FPGA PCB J10 - MAIN PCB J16
DIRECT CONNECTION
PCI-7200 CN2 - FPGA J7(PC1) CONNECTION
8-18
FPGA BOARD
J10 J16 M AIN BOARD

PCN10-50P 1. 3.3V 1. 3.3V
2. 3.3V 2. 3.3V
3. GND 3. GND
4. GND 4. GND
5. MCSELA 5. MCSELA-PLD
6. MCSELB 6. MCSELB-PLD
7. MCCLK 7. MCCLK-PLD
8. MCD0 8. MCD0
9. MCD1 9. MCD1
10. MCD2 10. MCD2
11. MCD3 11. MCD3
12. MCD4 12. MCD4
13. MCD5 13. MCD5
14. MCD6 14. MCD6
15. MCD7 15. MCD7
16. MCD8 16. MCD8
17. MCD9 17. MCD9
18. MCD10 18. MCD10
19. MCD11 19. MCD11
20. MCD12 20. MCD12
21. MCD13 21. MCD13
22. MCD14 22. MCD14
23. MCD15 23. MCD15
24. MCD16 24. MCD16
25. MCD17 25. MCD17
26. MCD18 26. MCD18
27. MCD19 27. MCD19
28. MCD20 28. MCD20
29. MCD21 29. MCD21
30. MCD22 30. MCD22
31. MCD23 31. MCD23
32. MCD24 32. MCD24
33. MCD25 33. MCD25
34. MCD26 34. MCD26
35. MCD27 35. MCD27
36. MCD28 36. MCD28
37. MCD29 37. MCD29
38. MCD30 38. MCD30
39. MCD31 39. MCD31
40. OEA 40. OEA-OUT
41. OEB 41. OEB-OUT
42. NC 42. NC
43. NC 43. NC
44. ALLON 44. ALLON
45. CNTRL 45. CNTRL
46. GND 46. GND
47. GND 47. GND
48. GND 48. GND
49. 3.3V 49. 3.3V
50. 3.3V 50. 3.3V
8-19
J7 CN2 PCI CARD
PC1 1. NC DSUB-37P 1. DI 0
2. NC 2. DI 1
3. NC 3. DI 2
4. NC 4. DI 3
5. NC 5. DI 4
6. NC 6. DI 5
7. GND 7. DI 6
8. NC 8. DI 7
9. PCD15 9. DI 8
10. NC 10. DI 9
11. PCD14 11. DI 10
12. NC 12. DI 11
13. PCD13 13. DI 12
14. NC 14. DI 13
15. PCD12 15. DI 14
16. NC 16. DI 15
17. PCD11 17. +5V
18. NC 18. I_ACK
19. PCD10 19. I_REQ
20. NC 20. DO0
21. PCD9 21. DO1
22. NC 22. DO2
23. PCD8 23. DO3
24. NC 24. DO4
25. PCD7 25. DO5
26. NC 26. DO6
27. PCD6 27. DO7
28. NC 28. DO8
29. PCD5 29. DO9
30. NC 30. DO10
31. PCD4 31. DO11
32. NC 32. DO12
33. PCD3 33. DO13
34. NC 34. DO14
35. PCD2 35. DO15
36. NC 36. GND
37. PCD1 37. I_TRG
38. NC
39. PCD0
40. NC
8-20
J8 CN1 PCI CARD
PCN2 1. NC IDC-40P 1. DI16
2. PCD16 2. DO16
3. NC 3. DI17
4. PCD17 4. DO17
5. NC 5. DI18
6. PCD18 6. DO18
7. NC 7. DI19
8. PCD19 8. DO19
9. NC 9. DI20
10. PCD20 10. DO20
11. NC 11. DI21
12. PCD21 12. DO21
13. NC 13. DI22
14. PCD22 14. DO22
15. NC 15. DI23
16. PCD23 16. DO23
17. NC 17. DI24
18. PCD24 18. DO24
19. NC 19. DI25
20. PCD25 20. DO25
21. NC 21. DI26
22. PCD26 22. DO26
23. NC 23. DI27
24. PCD27 24. DO27
25. NC 25. DI28
26. PCD28 26. DO28
27. NC 27. DI29
28. PCD29 28. DO29
29. NC 29. DI30
30. PCD30 30. DO30
31. NC 31. DI31
32. PCD31 32. DO31
33. NC 33. +5V
34. GND 34. GND
35. NC 35. O_ACK
36. O_TRG 36. O_TR1
37. O_REQ 37. O_REQ
38. NC 38. NC
39. NC 39. NC
40. NC 40. NC
8-21
PS HEAD HEATER CONNECTOR BOARD
HEAD HEATER (EA C H HEAD)
SSR OUT 120V <GORE POWER2>
SMPS #1 GND
HEATER1 HEATER2 HEATER3 HEATER4 HEATER5 HEATER6 HEATER7
J1 J2 J3 J4 J5 J6 J7
3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P
1. Heater Power+
2. Heater_Power-
JET DR IVE MOU N TING
8-22
HEAD HEATER CONNECTOR BOARD
HEATER1 J1 HEAD HEATER K

3951-2P 1 HEATER POWER+
2 HEATER POWER-
HEATER2 J2 HEAD HEATER C

2 HEATER POWER-
HEATER3 J3 HEAD HEATER M

2 HEATER POWER-
HEATER4 J4 HEAD HEATER Y

2 HEATER POWER-
HEATER5 J5 HEAD HEATER LC

2 HEATER POWER-
HEATER6 J6 HEAD HEATER LM

2 HEATER POWER-
8-23
PS JET DRIVE BOARD
SMPS #2 120V
<GORE POWER2>
J13 SMPS #2 GND
1. HV2
2. GND
GND
3. HV1 SMPS #3 24V
4. GND
5. 5V SMPS #3 GND
6. GND J9
7. 24V 1. DATA0
8. GND 2. DATA1
3. DATA2
J13 4. DATA3
J39 5. DATA4
DGI STL950 1 5 8
1
JET DRIVE 6. DATA5
2 LOT 059982 7. DATA6
JUMPER REV-5 8. DATA7
J41 INSERT 9. DATA8
THE RM 2
10. DATA9
11. DATA10
5267-2P 12. DATA11
J42 13. DATA12
THE RM 1
14. DATA13
J3-1 J1-1 J4-1 J2-1 J3-2 J1-2 J4-2 J2-2 J3-3 J1-3 J4-3 J2-3 J3-4 J1-4 J4-4 J2-4 J3-5 J1-5 J4-5 J2-5 J3-6 J1-6 J4-6 J2-6 15. DATA14
J1 J2 J3 J4 J5 J6 16. DATA16
5267-2P
1 1 1 1 13 14 1 1 1 13 14 1 1 1 13 14 1 1 1 1 13 14 1 1 1 1 13 14 1 1 1 1 13 14
1 1 17. MEDIA
1
11 12 11 12 11 12 11 12 11 12 11 12 J9
<JET DRIVE J9-
D -S UB 2 6P FE MA LE (3ro w)
5V 2 2 2 2 9 10 2 2 2 2 9 10 2 2 2 2 9 10 2 2 2 2 9 10 2 2 2 2 9 10 2 2 2 2 9 10 18. SHIFT+
1
J1~J6 7 8 7 8 7 8 7 8 7 8 7 8 12V
1. HV-ERR
3 3 3 3 5
3
6
4
3 3 3 3 5
3
6
4
3 3 3 3 5
3
6
4
3 3 3 3 5
3
6
4
3 3 3 3 5
3
6
4
3 3 3 3 5
3
6
4
19. SHIFT- MAIN BOARD J15>
4 4 1 2 1 2 1 2 1 2 1 2 4 4 4 1 2 GND 20. RX1_TTL
2. HV-CK 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
21. TX1_TTL
3. 12V INK8 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
5 5 22. HV_CK
4. 12V CON14 CON14 CON14 CON14 CON14 CON14
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 23. ERROR_OUT
5. GND_SIG NAL INK7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 23. GND
6. GND_SIG NAL
8 8 8 8 8
24. GND
7. GND_POWER INK6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
25. GND
8. GND_POWER 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
INK5
9 9 26. GND
9. HVPULSE
<JET DRIVE J10-
D -S UB 2 6P MA LE (3ro w)
27. CHASIS
10. HVPULSE
11. HVIN INK4 HOME
1
MAIN BOARD J19>
12. HVIN J10
INK3
13. CHASSIS HV-CK 1. DATA16
1
14. CHASSIS J11 2. DATA17
INK2
3. DATA18
9
4. DATA19
1
INK1
J10 5. DATA20
10
J11
2
1. SP1 D1 GND
ISP DGI 6. DATA21
1
7. DATA22
1
2. 5V J29 D9 8. DATA23
V2.0
1
1
3. GND D7 D8 D4 D6 D2 MEDIA 9. GND
5V
4. GND 10. GND
5. RESET GND GND
1
SOLUTION SPARE OVF 11. GND

6. GND J7 5267-5P 12. GND
7. TXDINK-READY TMP1 TMP2 5267-2P 5267-2P 5267-2P 5267-2P 5267-2P 5267-2P 5267-2P 5267-2P 5267-2P J8 P4 P5
13. GND
8. GND MEDIA
14. GND
HEATER1 HEATER2 HT_ERR INK_OVF HV_ERR
9. SP2 15. GND
5267-6P INK1-K INK2-C INK3-M INK4-Y INK5-LC INK6-LM INK7 INK8-S INK9 5267-4P
10. GND 16. GND
17. MOVE
SIZE_SEN
GND GND GND GND GND GND GND GND GND 18. STOP-TXDINK
INK1 INK2 INK3 INK4 INK5 INK6 INK7 INK8 INK9 19. CNTRL-INPUT2
GND
+5V
+5V
20. TXDINK-READY
JET DRIVE 21. CNTRL-OUT2
22. ERROR-INPUT
J3-1 J1-1 J4-1 J2-1 J3-4 J1-4 J4-4 J2-4 23. GND
23. GND
24. GND
J3-1 J1-1 J4-1 J2-1 J3-4 J1-4 J4-4 J2-4 25. GND
1. HVJET1 1. HVJET1 1. HVJET1 1. HVJET1 1. HVJET4 1. HVJET4 1. HVJET4 1. HVJET4 EACH INK LEVEL SENSOR 26. GND
2. N.C 2. N.C 2. N.C 2. N.C 2. N.C 2. N.C 2. N.C 2. N.C SIZE SENSOR
27. CHASIS
3. N.C 3. N.C 3. N.C 3. N.C 3. N.C 3. N.C 3. N.C 3. N.C
4. GNDP 4. GNDP 4. GNDP 4. GNDP 4. GNDP 4. GNDP 4. GNDP 4. GNDP
5. SHIFT1 5. SHIFT1 5. SHIFT1 5. SHIFT1 5. SHIFT1 5. SHIFT1 5. SHIFT1 5. SHIFT1
7. DATA1-DH 7. DATA1-BH7. DATA1-CH7. DATA1-AH 7. DATA4-DH7. DATA4-BH7. DATA4-CH7. DATA4-AH
8. 12V 8. 12V 8. 12V 8. 12V 8. 12V 8. 12V 8. 12V 8. 12V
9. GND 9. GND 9. GND 9. GND 9. GND 9. GND 9. GND 9. GND
J3-2 J1-2 J4-2 J2-2 J3-5 J1-5 J4-5 J2-5
J3-2 J1-2 J4-2 J2-2 J3-5 J1-5 J4-5 J2-5
1. HVJET2 1. HVJET2 1. HVJET2 1. HVJET2 1. HVJET5 1. HVJET5 1. HVJET5 1. HVJET5
3. N.C 3. N.C 3. N.C
4. GNDP 4. GNDP 4. GNDP 4. GNDP
3. N.C 3. N.C 3. N.C 3. N.C
4. GNDP 4. GNDP 4. GNDP 4. GNDP
3. N.C
EACH HEAD DIRECT CONNECTION
7. DATA2-DH7. DATA2-BH7. DATA2-CH7. DATA2-AH 7. DATA5-DH7. DATA5-BH7. DATA5-CH7. DATA5-AH
8. 12V 8. 12V 8. 12V 8. 12V 8. 12V 8. 12V 8. 12V 8. 12V
J3-3 J1-3 J4-3 J2-3 J3-6 J1-6 J4-6 J2-6
J3-3 J1-3 J4-3 J2-3 J3-6 J1-6 J4-6 J2-6

1. HVJET3 1. HVJET3 1. HVJET3 1. HVJET3 1. HVJET6 1. HVJET6 1. HVJET6 1. HVJET6
4. GNDP 4. GNDP 4. GNDP 4. GNDP 4. GNDP 4. GNDP 4. GNDP 4. GNDP
7. DATA3-DH7. DATA3-BH7. DATA3-CH7. DATA3-AH 7. DATA6-DH7. DATA6-BH7. DATA6-CH7. DATA6-AH
8. 12V 8. 12V 8. 12V 8. 12V 8. 12V 8. 12V 8. 12V 8. 12V
8-24
JET DRIVE BOARD
INK1 LEVEL SENSOR K

5267-2P 1 INK1 K
2 GND
INK2 C LEVEL SENSOR C

5267-2P 1 INK2
2 GND
INK3 M LEVEL SENSOR M

5264-2P 1 INK3
2 GND
INK4 Y LEVEL SENSOR Y

5267-2P 1 INK4
2 GND
INK5 LC LEVEL SENSOR LC

5267-2P 1 INK5
2 GND
INK6 LM LEVEL SENSOR LM

5267-2P 1 INK6
2 GND
INK7 S SOLUTION SENSOR

5267-2P 1 INK7
2 GND
INK8 SPARE
5267-2P 1 INK8
2 GND
INK9 OVERFLOW
5267-2P 1 INK9
2 GND
J1 K HEAD CARTRIDGE BOARD J1

1. HV-ERR
2. HV-CK
3. 12V
4. 12V
5. GND_SIGNAL
6. GND_SIGNAL
7. GND_POWER
8. GND_POWER
9. HVPULSE
10. HVPULSE
11. HVIN
12. HVIN
13. CHASSIS
14. CHASSIS
8-25
J2 C HEAD CARTRIDGE BOARD J1
1. HV-ERR
2. HV-CK
3. 12V
4. 12V
5. GND_SIGNAL
6. GND_SIGNAL
7. GND_POWER
8. GND_POWER
9. HVPULSE
10. HVPULSE
11. HVIN
12. HVIN
13. CHASSIS
14. CHASSIS
J3 M HEAD CARTRIDGE BOARD J1

1. HV-ERR
2. HV-CK
3. 12V
4. 12V
5. GND_SIGNAL
6. GND_SIGNAL
7. GND_POWER
8. GND_POWER
9. HVPULSE
10. HVPULSE
11. HVIN
12. HVIN
13. CHASSIS
14. CHASSIS
J4 Y HEAD CARTRIDGE BOARD J1

1. HV-ERR
2. HV-CK
3. 12V
4. 12V
5. GND_SIGNAL
6. GND_SIGNAL
7. GND_POWER
8. GND_POWER
9. HVPULSE
10. HVPULSE
11. HVIN
12. HVIN
13. CHASSIS
14. CHASSIS
8-26
J5 LC HEAD CARTRIDGE BOARD J1
1. HV-ERR
2. HV-CK
3. 12V
4. 12V
5. GND_SIGNAL
6. GND_SIGNAL
7. GND_POWER
8. GND_POWER
9. HVPULSE
10. HVPULSE
11. HVIN
12. HVIN
13. CHASSIS
14. CHASSIS
J6 LM HEAD CARTRIDGE BOARD J1
1. HV-ERR
2. HV-CK
3. 12V
4. 12V
5. GND_SIGNAL
6. GND_SIGNAL
7. GND_POWER
8. GND_POWER
9. HVPULSE
10. HVPULSE
11. HVIN
12. HVIN
13. CHASSIS
14. CHASSIS
J9 M AIN BOARD J15
D-SUB26P 1. DATA0 1. DATA0
2. DATA1 2. DATA1
3. DATA2 3. DATA2
4. DATA3 4. DATA3
5. DATA4 5. DATA4
6. DATA5 6. DATA5
7. DATA6 7. DATA6
8. DATA7 8. DATA7
9. DATA8 9. DATA8
10. DATA9 10. DATA9
11. DATA10 11. DATA10
12. DATA11 12. DATA11
13. DATA12 13. DATA12
14. DATA13 14. DATA13
15. DATA14 15. DATA14
16. DATA16 16. DATA16
17. MEDIA 17. MEDIA
18. SHIFT+ 18. SHIFT+
19. SHIFT- 19. SHIFT-
20. RX1_TTL 20. RX1_TTL
21. TX1_TTL 21. TX1_TTL
22. HV_CK 22. HV_CK
23. ERROR_OUT 23. ERROR_OUT
23. GND 23. GND
24. GND 24. GND
25. GND 25. GND
26. GND 26. GND 8-27
J10 M AIN BOARD J19
2. DATA17 2. DATA17
3. DATA18 3. DATA18
4. DATA19 4. DATA19
5. DATA20 5. DATA20
6. DATA21 6. DATA21
7. DATA22 7. DATA22
8. DATA23 8. DATA23
9. GND 9. GND
10. GND 10. GND
11. GND 11. GND
12. GND 12. GND
13. GND 13. GND
14. GND 14. GND
15. GND 15. GND
16. GND 16. GND
17. MOVE 17. MOVE
18. STOP-TXDINK 18. STOP-TXDINK
19. CNTRL-INPUT2 19. CNTRL-INPUT2
20. TXDINK-READY 20. TXDINK-READY
21. CNTRL-OUT2 21. CNTRL-OUT2
22. ERROR-INPUT 22. ERROR-INPUT
23. GND 23. GND
23. GND 23. GND
24. GND 24. GND
25. GND 25. GND
26. GND 26. GND
J11
ISP 1. SP1
2. 5V
3. GND
4. GND
5. RESET
6. GND
7. TXDINK-READY
8. GND
9. SP2
10. GND
J29 1 OUTPUT1 NOT USE

5267-5P 2 OUTPUT2
3 OUTPUT3
4 OUTPUT4
5 GND
J7 1 5V NOT USE
5267-6P 2 INPUT1
3 INPUT2
4 INPUT3
5 INPUT4
6 GND
8-28
J8 1 +5V SIZE SENSOR
5267-4P 2 GND
3 SIZE_SEN
4 +5V
J13 1 N.C
STL950 2 N.C
3 HV1
4 GND SM PS #2, 3
5 N.C
6 N.C
7 24V+
8 GND
J3-1 1. HVJET1 K1 HEAD DIRECT CONNECTION

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA1-DH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA1-BH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA1-CH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA1-AH
8. 12V
9. GND
8-29
J3-2 1. HVJET2 C1 HEAD DIRECT CONNECTION
2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA2-DH
8. 12V
9. GND
2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA2-BH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA2-CH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA2-AH
8. 12V
9. GND
J3-3 1. HVJET3 M1 HEAD DIRECT CONNECTION

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA3-DH
8. 12V
9. GND
8-30
2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA3-BH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA3-CH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA3-AH
8. 12V
9. GND
J3-4 1. HVJET4 Y1 HEAD DIRECT CONNECTION

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA4-DH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA4-BH
8. 12V
9. GND
8-31
2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA4-CH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA4-AH
8. 12V
9. GND
J3-5 1. HVJET5 LC1 HEAD DIRECT CONNECTION

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA5-DH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA5-BH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA5-CH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA5-AH
8. 12V
9. GND 8-32
J3-6 1. HVJET6 LM 1 HEAD DIRECT CONNECTION
2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA6-DH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA6-BH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA6-CH
8. 12V
9. GND

2. N.C
3. N.C
4. GNDP
5. SHIFT1
6. N.C
7. DATA6-AH
8. 12V
9. GND
8-33
JUMPER
PS MAIN BOARD
S ER VO-R /S
J20
MOV E-L
E RR OR
MOV E-R
TRA VE L
RUN FEED RESET
C OMM .
MA R K
ME D IA
WE E P
E NC
GND
5V
HV
J16
1. 3.3V 1
GND 5045-3P
2. 3.3V SERVO R/S
MEDIA SCAN
1
3. GND J3
4. GND 1
3.3V
1
5. MCSELA-PLD
1
J8 GND
1
6. MCSELB-PLD
7. MCCLK-PLD D1 D9 D10 D2 D3 D12 D6 D4 D5 D7 D11 D8 HOME SENSE
10
2
8. MCD0 ISP +5VDC
9. MCD1
10. MCD2 J1 J2 J3
TRAVEL
5267-3P <MAIN J8
11. MCD3
MCSELB 1. OEB 1. HV_LED 1. MOS3 - LIMIT S/W>
12. MCD4 1
DGI
1
13. MCD5 2. +5V 2. +5V 2. +5V ENC ABN J9 GND
J16
14. MCD6 3. GND 3. GND 3. GND MARK6
15. MCD7 1 2 4. GND 4. GND 4. GND
MCSELA
1
16. MCD8 3
5
4
6
1 5. RES 5. RES2 5. RES3
17. MCD9 7 8 ENC
6. GND 6. GND 6. GND +5VDC
18. MCD10 9 10
7. OEA 7. SCR2 7. SCR3 MARK
<MAIN J9 -
19. MCD11 11 12
20. MCD12 13 14 1
MCCLK
8. GND 8. GND 8. GND
5267-4P RS SERVO BOARDJ7>
1
15 16
21. MCD13 17 18 9. MCSELB 9. MISO2 9. MISO3 J10
1
22. MCD14 19 20
10. GND 10. GND 10. GND
ME GAJE T3 2 MAIN
21 22
23. MCD15 23 24
24. MCD16 25 26 DGI
25. MCD17 27 28 DGI
FPGA PCB J10 26. MCD18 29
31
30
32
27. MCD19
LO T 05 99 96
33 34 MAIN18 TIME6
28. MCD20 35 36
29. MCD21 37 38
5267-5P
39 40
30. MCD22 J1 J2
RE V-5
41 42 J12
31. MCD23 43 44 1 GND
J14
9
1
32. MCD24 45 46 2 10
47 48
33. MCD25 49 50
11 9 CARR-RS-IN
34. MCD26 3 8
10
10
TX2-SERVO
DGI
4 12
2
35. MCD27 PCN10C 50S 2.54DS ISP ISP 5 7

36. MCD28 6 GND
37. MCD29
38. MCD30 ENCODER CARRIAGE STOP
5V
39. MCD31 N.C
40. OEA-OUT SHIFT CLK
VACUUM +24V <MAIN J12 -
41. OEB-OUT
1
J5
42. NC GND N.C RS SERVO BOARD J6>
1
43. NC BUZZER
44. ALLON
5267-8P
1
45. CNTRL 5267-2P

46. GND HV-CLK PUMP PC RS232 FEED SERVO
J19 D-SUB26P FEMALE(3row)
47. GND 9 1
J11 5267-6P J7 5267-3P J6 5267-8P J13
48. GND 18 10
JUMPER
1
49. 3.3V 26 19
50. 3.3V
J4
J15 D-SUB26P MALE(3row)
1 9
10 18
19 26 J17 5267-10P J18 5267-10P
J15
J15 J19 J5 5267-2P J7 5267-3P

+24VDC
1. DATA0 1. DATA16 J19
2. DATA1 2. DATA17
3. DATA2 3. DATA18 GND
GND
VA CCUM _IN
RX 1
T X1
4. DATA3 4. DATA19
5. DATA4 5. DATA20
6. DATA5 6. DATA21 <MAIN BOARD J15- <MAIN BOARD J19-
7. DATA6 7. DATA22 JET DRIVE J9> JET DRIVE J10> <MAIN J7- PC 232 PORT>
8. DATA7 8. DATA23
9. DATA8 9. GND <MAIN J5 -REFILL J34>
10. DATA9 10. GND 1
11. DATA10 11. GND 2
J14J14 10
12. DATA11 12. GND FEED SERVO 11 1. CHASSIS
9
3 8
13. DATA12 13. GND J11 5267-6P 4 2. GND12
J18 5267-10P J6 5267-8P 5 7
14. DATA13 14. GND 3. EN A+
6
15. DATA14 15. GND 4. ENCA-
16. DATA16 16. GND 5. ENCB+
CA P_ SE NS OR
6. GND
T X2 -S ERVO
F EED- RS- IN
F EED ST OP
17. MEDIA 17. MOVE

7. ENCRI+
T XD- P UMP
18. SHIFT+ 18. STOP-TXDINK

19. SHIFT- 19. CNTRL-INPUT2 8. ENCRI-
9. GND
+24 V
GND
GND
20. RX1_TTL 20. TXDINK-READY

N.C
N.C
GND
GND
21. TX1_TTL 21. CNTRL-OUT2 10. +5VDC

<MAIN 24V J4 - <ENCODER 11. ENCB-
+5V
22. HV_CK 22. ERROR-INPUT

23. ERROR_OUT23. GND
SMPS#3> HARNESS> 12. +5VDC
23. GND 23. GND
24. GND 24. GND
25. GND 25. GND
26. GND 26. GND
27. CHASIS 27. CHASIS
<MAIN J11 - <MAIN J18 - <MAIN J6 -

REFILL J17> CAPPING SENSOR> RS SERVO BOARD J5>
8-34
M AIN BOARD
J16 J10 FPGA BOARD

PCN10-50P 1. 3.3V 1. 3.3V
2. 3.3V 2. 3.3V
3. GND 3. GND
4. GND 4. GND
5. MCSELA-PLD 5. MCSELA-PLD
6. MCSELB-PLD 6. MCSELB-PLD
7. MCCLK-PLD 7. MCCLK-PLD
8. MCD0 8. MCD0
9. MCD1 9. MCD1
10. MCD2 10. MCD2
11. MCD3 11. MCD3
12. MCD4 12. MCD4
13. MCD5 13. MCD5
14. MCD6 14. MCD6
15. MCD7 15. MCD7
16. MCD8 16. MCD8
17. MCD9 17. MCD9
18. MCD10 18. MCD10
19. MCD11 19. MCD11
20. MCD12 20. MCD12
21. MCD13 21. MCD13
22. MCD14 22. MCD14
23. MCD15 23. MCD15
24. MCD16 24. MCD16
25. MCD17 25. MCD17
26. MCD18 26. MCD18
27. MCD19 27. MCD19
28. MCD20 28. MCD20
29. MCD21 29. MCD21
30. MCD22 30. MCD22
31. MCD23 31. MCD23
32. MCD24 32. MCD24
33. MCD25 33. MCD25
34. MCD26 34. MCD26
35. MCD27 35. MCD27
36. MCD28 36. MCD28
37. MCD29 37. MCD29
38. MCD30 38. MCD30
39. MCD31 39. MCD31
40. OEA-OUT 40. OEA-OUT
41. OEB-OUT 41. OEB-OUT
42. NC 42. NC
43. NC 43. NC
44. ALLON 44. ALLON
45. CNTRL 45. CNTRL
46. GND 46. GND
47. GND 47. GND
48. GND 48. GND
49. 3.3V 49. 3.3V
50. 3.3V 50. 3.3V
8-35
J15 J9 HEAD PCB
2. DATA1 2. DATA1
3. DATA2 3. DATA2
4. DATA3 4. DATA3
5. DATA4 5. DATA4
6. DATA5 6. DATA5
7. DATA6 7. DATA6
8. DATA7 8. DATA7
9. DATA8 9. DATA8
10. DATA9 10. DATA9
11. DATA10 11. DATA10
12. DATA11 12. DATA11
13. DATA12 13. DATA12
14. DATA13 14. DATA13
15. DATA14 15. DATA14
16. DATA16 16. DATA16
17. MEDIA 17. MEDIA
18. SHIFT+ 18. SHIFT+
19. SHIFT- 19. SHIFT-
20. RX1_TTL 20. RX1_TTL
21. TX1_TTL 21. TX1_TTL
22. HV_CK 22. HV_CK
23. ERROR_OUT 23. ERROR_OUT
23. GND 23. GND
24. GND 24. GND
25. GND 25. GND
26. GND 26. GND
J19 J10 HEAD PCB

2. DATA17 2. DATA17
3. DATA18 3. DATA18
4. DATA19 4. DATA19
5. DATA20 5. DATA20
6. DATA21 6. DATA21
7. DATA22 7. DATA22
8. DATA23 8. DATA23
9. GND 9. GND
10. GND 10. GND
11. GND 11. GND
12. GND 12. GND
13. GND 13. GND
14. GND 14. GND
15. GND 15. GND
16. GND 16. GND
17. MOVE 17. MOVE
18. STOP-TXDINK 18. STOP-TXDINK
19. CNTRL-INPUT2 19. CNTRL-INPUT2
20. TXDINK-READY 20. TXDINK-READY
21. CNTRL-OUT2 21. CNTRL-OUT2
22. ERROR-INPUT 22. ERROR-INPUT
23. GND 23. GND
23. GND 23. GND
24. GND 24. GND
25. GND 25. GND
26. GND 26. GND
8-36
J11 PUM P J17 REFILL PCB
5267-6P 1 N.C
2 N.C
3 TXD 1 TXD
4 N.C
5 N.C
6 GND 3 GND
J7 PC RS-232 D-SUB 9P PC - COM 1

5267-3P 1 RX 3 RX
2 TX 2 TX
3 GND 5 GND
J4
STL950-2P 1 GND SMPS #5 DC24V-
2 DC24V+ SMPS #5 DC24V+
J6 FEED SERVO J6 RS SERVO BOARD

5267-8P 1 +24V 1 +24V
2 N.C 2 N.C
3 N.C 3 N.C
4 FEEDSTOP 4 FEEDSTOP
5 GND 5 GND
6 TX2-SERVO 6 TX2-SERVO
7 FEED_RS_IN 7 FEED_RS_IN
8 GND 8 GND
J12 CARRIAGE SERVO J5 RS SERVO BOARD

5267-8P 1 N.C 1 N.C
2 +24V 2 +24V
3 N.C 3 N.C
4 CARRIAGE STOP 4 CARRIAGE STOP
5 GND 5 GND
6 TX2-SERVO 6 TX2-SERVO
7 CARR-RS-IN 7 CARR-RS-IN
8 GND 8 GND
J9 PINCH J7 RS SERVO BOARD

5267-4P 1 +5V 1 +5V
2 N.C
3 N.C
4 GND 2 GND
J8 HOM E HOM E LIM IT S/ W

5267-3P 1 +5V NC
2 HOME SENSOR COM
3 GND NO
8-37
J17 1 DC5V+
5267-3P 2 01 NOT USE
3 02
4 03
5 04
6 05
7 06
8 07
9 08
10 GND
J18 CAPPING SESOR
5267-5P 1 +5V
2 CAP_SENSOR
10 GND
J14 ENCODER LINEAR ENCODER

1 CHASSIS GND
2 GND
3 ENC A+
4 ENC A-
5 ENCB+
6 GND
7 ENCRI+
8 ENCRI-
9 GND
10 DC5V+
11 ENCB-
12 DC5V+
J10 M EDIA NOT USE

5267-5P 1 GND
2 MEDIA-IN
3 N.C
4 DC5V+
5 N.C
8-38
PS PCI CARD BOARD
CN1 CN2
1. DI16 1. DI 0
2. DO16 2. DI 1
COMPUTER 3. DI17
4. DO17
3. DI 2
4. DI 3
MOTHER B/D 5. DI18 5. DI 4
6. DO18 6. DI 5
7. DI19 7. DI 6
8. DO19 8. DI 7
9. DI20 9. DI 8
10. DO20 10. DI 9
11. DI21 11. DI 10
CN2
CN1 12. DO21 12. DI 11
1 20 13. DI22 13. DI 12
1 2
3 4 14. DO22 14. DI 13
5 6 15. DI23
7 8 15. DI 14
9
11
10
12
16. DO23 16. DI 15 PCI-7200 CN1 - FPGA J8(PC2) CONNECTION
13 14 17. DI24 17. +5V
15 16 18. DO24 18. I_ACK
17 18
19 20 19. DI25 19. I_REQ
21 22 20. DO25
23 24 20. DO0
25
27
26
28
21. DI26 21. DO1 PCI-7200 CN2 - FPGA J7(PC1) CONNECTION
29 30 22. DO26 22. DO2
31 32 23. DI27 23. DO3
33 34
35 36 24. DO27 24. DO4
37 38 25. DI28
39 40 25. DO5
19 37 26. DO28 26. DO6
PC2
DSUB37P 27. DI29 27. DO7
28. DO29 28. DO8
29. DI30 29. DO9
PCI-7200 REV A1 30. DO30 30. DO10
31. DI31 31. DO11
32. DO31 32. DO12
33. +5V 33. DO13
34. GND 34. DO14
35. O_ACK 35. DO15
36. O_TRG 36. GND
37. O_REQ 37. I_TRG
38. NC
39. NC
40. NC
8-39
PCI CARD BAORD
J8 FPGA
CN1 1. DI16 1. NC
PCON40 2. DO16 2. PCD16
3. DI17 3. NC
4. DO17 4. PCD17
5. DI18 5. NC
6. DO18 6. PCD18
7. DI19 7. NC
8. DO19 8. PCD19
9. DI20 9. NC
10. DO20 10. PCD20
11. DI21 11. NC
12. DO21 12. PCD21
13. DI22 13. NC
14. DO22 14. PCD22
15. DI23 15. NC
16. DO23 16. PCD23
17. DI24 17. NC
18. DO24 18. PCD24
19. DI25 19. NC
20. DO25 20. PCD25
21. DI26 21. NC
22. DO26 22. PCD26
23. DI27 23. NC
24. DO27 24. PCD27
25. DI28 25. NC
26. DO28 26. PCD28
27. DI29 27. NC
28. DO29 28. PCD29
29. DI30 29. NC
30. DO30 30. PCD30
31. DI31 31. NC
32. DO31 32. PCD31
33. +5V 33. NC
34. GND 34. GND
35. O_ACK 35. NC
36. O_TRG 36. O_TRG
37. O_REQ 37. O_REQ
38. NC 38. NC
39. NC 39. NC
40. NC 40. NC
8-40
CN2 J7 FPGA
D-SUB37P 1. DI 0 1. NC
2. DI 1 2. NC
3. DI 2 3. NC
4. DI 3 4. NC
5. DI 4 5. NC
6. DI 5 6. NC
7. DI 6 7. GND
8. DI 7 8. NC
9. DI 8 9. PCD15
10. DI 9 10. NC
11. DI 10 11. PCD14
12. DI 11 12. NC
13. DI 12 13. PCD13
14. DI 13 14. NC
15. DI 14 15. PCD12
16. DI 15 16. NC
17. +5V 17. PCD11
18. I_ACK 18. NC
19. I_REQ 19. PCD10
20. DO0 20. NC
21. DO1 21. PCD9
22. DO2 22. NC
23. DO3 23. PCD8
24. DO4 24. NC
25. DO5 25. PCD7
26. DO6 26. NC
27. DO7 27. PCD6
28. DO8 28. NC
29. DO9 29. PCD5
30. DO10 30. NC
31. DO11 31. PCD4
32. DO12 32. NC
33. DO13 33. PCD3
34. DO14 34. NC
35. DO15 35. PCD2
36. GND 36. NC
37. I_TRG 37. PCD1
38. NC
39. PCD0
40. NC
8-41
PS REFILL BOARD
<REFILL J18 -
<AIR TANK - TAKE UP J11>
<MAIN J5 - REFILL J34> REFILL J32>
15
INK_PUMP_SOLUTION
INK_PUMP_LM INK_PUMP_M
MAIN ERROR INK_PUMP_LC INK_PUMP_C
SOL_VALVE INK_PUMP_Y INK_PUMP_K
+24V +24V +24V +24V +24V +24V +24V
+24V
J100
E_TANK_EXT J34 J35 J18 J20 J24 J1 J25 J3 J26 J5
+5V
5267-3P 5045-2P 15 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P
5267-2P HRS-16P
D12
1. GND
-
20
2. +5V 1.+5V
1
J28
E_TANK_SOL 3. GND 2.COMM1 LED
4. +5V 3.PUMP_K
+5V
5267-2P 5. N.C 4.PUMP_C
J23 6. N.C 5.PUMP_M
E_TANK_LM 7. N.C 6.PUMP_Y
+5V 8. N.C 7.PUMP_LC
5267-2P 9. DIR_CW_SW 8.PUMP_LM
J6 10. CW_LED 9.VACUUM_ERROR
E_TANK_LC 11. DIR_CCW_SW 10.PUMP_SOL
+5V 12. CCW_LED
5267-2P
EACH MAIN
10
13. AUTO_SW
11
INK LEVEL SENSOR 14. AUTO_LED
D16
15. ERROR_SW
+
16. ERROR_LED <REFILL J36-

20
1.+5V
1
J21 GND
E_TANK_Y 2.COMM2_LED
J36 PC 232 PORT>
3.TANK_K TX_CON
+5V
5267-2P 4.TANK_C JP1 JP2 JP3 JP4 RX_CON
DGI 5267-3P
J2 5.TANK_M MJ
E_TANK_M 6.TANK_Y VR2 VR1
+5V <REFILL J17-1
+5V 7.TANK_LC V1.05 MP
JP4 JP3 JP2 JP1 COVER SENSOR>
5267-2P 8.TANK_LM COVER_SEN
9.TANK_SOL J17-1
10.TANK_EXTRA
10
11
J22
E_TANK_C J12 GND
5045-6P
1. S_LED_Y
+5V 2. S_LED_M
5267-2P J17
J4
3. S_LED_C GND <REFILL J17 - MAIN J11>
E_TANK_K J9 4. S_LED_K
1. SW_Y 5. S_LED_LM J32
+5V 2. SW_M RX_REFILL
5267-2P 6. S_LED_LC 5267-3P
VR3 AD/REF 3. SW_C 7. +24V
4. GND J32
8. +5V N.C
5. +5V 9. P_LED_Y N.C
J33
GND 6. SW_K 10. P_LED_M N.C
N.C 7. SW_LM 11. P_LED_C <AIR TANK -
REFILL BUZZER 8. SW_LC 12. P_LED_K PRESSURE_LOW
REFILL J32>
N.C
9. GND 13. P_LED_LM N.C
BUZZER 10. N.C SW1
5267-4P 14. P_LED_LC 5267-6P +5V
5V GND
J19 LOT 059906 5267-6P
RESET J14
MEGAJET REFILL BOARD 6COLOR GND <REFILL +24V
REV6.0 3951-2P
+24V J14 - SMPS #5>
+5v J11 J16
J9 J12
10 14 J30 J10 J15 5566-2P
5045-4P
5219-2P 5219-3P 5267-2P 5566-2P

HRS-10P HRS-14P
N.C
GND
M_F_CW TAKE_F_SEN
M_R_CCW TAKE_R_SEN
10 14 +5V M_F_CCW GND
M_R_CW +24V
OVERFLOW_ERROR +24V
<TAKEUP MOTOR <REFILL BOARD J9-

REFILL CONTROLJ1> <TAKEUP MOTOR
- REFILL J10, J11> - REFILL J10, J11>
<REFILL BOARD J12-

REFILL CONTROL J2>
8-42
REFILL BOARD
J18 J11 TAKE UP BOARD

IDC-16 1 GND IDC-16 GND
2 DC5V+ DC5V+
3 GND GND
4 DC5V+ DC5V+
5 N.C N.C
6 N.C N.C
7 N.C N.C
8 N.C N.C
9 DIR_CW_SW SW-1 CW
10 CW_LED LED-1 CW
11 DIR_CCW_SW SW-2 CCW
12 CCW_LED LED-2 CCW
13 AUTO_SW SW-3 F/R
14 AUTO_LED LED-3 F/R
15 ERROR_SW SW-4 A/M
16 ERR0R_LED LED-4 A/M
J24 M AIN INK TANK SENSOR LM

5267-2P 1 DC5V+
2 INK-LM
J23 M AIN INK TANK SENSOR LC

5267-2P 1 DC5V+
2 INK-LC
J21 M AIN INK TANK SENSOR Y

5267-2P 1 DC5V+
2 INK-Y
J2 M AIN INK TANK SENSOR M

5267-2P 1 DC5V+
2 INK-M
J22 M AIN INK TANK SENSOR C

5267-2P 1 DC5V+
2 INK-C
J4 M AIN INK TANK SENSOR K

5267-2P 1 DC5V+
2 INK-K
J28 M AIN INK TANK SENSOR S

5267-2P 1 DC5V+
2 INK-S
J100 M AIN INK TANK EXT
5267-2P 1 DC5V+
2 INK-EXT
J11 R-M OTOR TAKE UP REAR M otor

5267-2P 1 MOTOR REAR+
2 MOTOR REAR-
J16 TAKE-R-SENSOR TAKE UP REAR SENSOR

3191-3P 1 DC24V+
2 REAR-SENSE
3 GND
8-43
J10 F-M OTOR TAKE M OTOR FRONT
5557-2P 1 MOTOR FRONT+
2 MOTOR FRONT-
J15 TAKE-F-SEN TAKE SENSOR FRONT SENSOR

Apr-57 1 F_SEN
2 GND
3 N.C
4 DC24V+
J17-1 COVER SENSOR

5045-6P 1 DC5V+
2 COVER_SEN
3 N.C
4 N.C
5 N.C
6 GND
J17 J11 M AIN BOARD

5267-3P 1 RX 5267-6P 3. TX
2 N.C(TX)
3 GND 6. GND
BZ1
5267-4P 1 GND BUZZER-
2 N.C
3 N.C
4 BUZZER+ BUZZER+
J20 KNF M OTOR SOLUTION

3951-2P 1 PUMP_S
2 DC24V+
J24 KNF M OTOR LM

3951-2P 1 PUMP_LM
2 DC24V+
J1 KNF M OTOR LC
3951-2P 1 PUMP_LC
2 DC24V+
J25 KNF M OTOR Y

3951-2P 1 PUMP_Y
2 DC24V+
J3 KNF M OTOR M
3951-2P 1 PUMP_M
2 DC24V+
J26 KNF M OTOR C

3951-2P 1 PUMP_C
2 DC24V+
J5 KNF M OTOR K
3951-2P 1 PUMP_K
2 DC24V+
8-44
J 9 J1 REFILL CONTROL BOARD
IDC-10P 1. SW_Y IDC-10P 1. SW_Y
2. SW_M 2. SW_M
3. SW_C 3. SW_C
4. GND 4. GND
5. +5V 5. +5V
6. SW_K 6. SW_K
7. SW_LM 7. SW_LM
8. SW_LC 8. SW_LC
9. GND 9. GND
10. N.C 10. N.C
J 12 J2 REFILL CONTROL BOARD

IDC-14P 1. S_LED_Y IDC-14P 1. S_LED_Y
2. S_LED_M 2. S_LED_M
3. S_LED_C 3. S_LED_C
4. S_LED_K 4. S_LED_K
5. S_LED_LM 5. S_LED_LM
6. S_LED_LC 6. S_LED_LC
7. +24V 7. +24V
8. +5V 8. +5V
9. P_LED_Y 9. P_LED_Y
10. P_LED_M 10. P_LED_M
11. P_LED_C 11. P_LED_C
12. P_LED_K 12. P_LED_K
13. P_LED_LM 13. P_LED_LM
14. P_LED_LC 14. P_LED_LC
J34 J5 M AIN BOARD

5264-3P 1 PURGE SIGNAL(MAIN ERROR) 5264-2P 1. MAIN ERROR
2 N.C 2. NC
3 GND
J32 AIR TANK

5264-6P 1 DC5V+ DC5V+
2 GND
3 PRESSURE LOW PRESSURE LOW
4 N.C
5 N.C
6 N.C
J35 VT301
5045-2P 1 SOL_VALVE SOLENOID V/V 2 +
2 DC24V+ SOLENOID V/V 2 -
J14
B2P-VH 1 GND SMPS#5 DC24V-
2 DC24V SMPS#5 DC24V+
8-45
PS REFILL CONTROL BOARD
<REFILL BOARD J12-
<REFILL BOARD J9- REFILL CONTROL J2>
REFILL CONTROL J1> 1. S_LED_Y
2. S_LED_M
3. S_LED_C
1. SW_Y 4. S_LED_K
2. SW_M 5. S_LED_LM
3. SW_C 6. S_LED_LC
4. GND 7. +24V
5. +5V 8. +5V
6. SW_K 9. P_LED_Y
7. SW_LM 10. P_LED_M
8. SW_LC 11. P_LED_C
9. GND 12. P_LED_K
10. N.C 13. P_LED_LM
14. P_LED_LC
J1 J2
10 14
HRS-10P HRS-14P
LM LC Y M C K
D1 RED D2 RED D3 RED D4 RED D5 RED D6 RED
- + - + - + - + - + - +
S_LED_LM S_LED_LC S_LED_Y S_LED_M S_LED_C S_LED_K
D7 GREEN D8 GREEN D9 GREEN D10 GREEN D11 GREEN D12 GREEN
- + - + - + - + - + - +
P_LED_LM P_LED_LC P_LED_Y P_LED_M P_LED_C P_LED_K
SW1 SW2 SW3 SW4 SW5 SW6

2 2 2 2 2 2
5 6 5 6 5 6 5 6 5 6 5 6
LM LC Y M C K
SW_LM SW_LC SW_Y SW_M SW_C SW_K

+5V +5V +5V +5V +5V +5V
LOT.060401
MEGAJET CONTROL BOARD 6COLOR
DGI REV.0
8-46
REFILL CONTROL BOARD
J 1 REFILL BOARD J9
IDC-10P 1. SW_Y IDC-10P 1. SW_Y
2. SW_M 2. SW_M
3. SW_C 3. SW_C
4. GND 4. GND
5. +5V 5. +5V
6. SW_K 6. SW_K
7. SW_LM 7. SW_LM
8. SW_LC 8. SW_LC
9. GND 9. GND
10. N.C 10. N.C
J 2 REFILL BOARD J12

IDC-14P 1. S_LED_Y IDC-14P 1. S_LED_Y
2. S_LED_M 2. S_LED_M
3. S_LED_C 3. S_LED_C
4. S_LED_K 4. S_LED_K
5. S_LED_LM 5. S_LED_LM
6. S_LED_LC 6. S_LED_LC
7. +24V 7. +24V
8. +5V 8. +5V
9. P_LED_Y 9. P_LED_Y
10. P_LED_M 10. P_LED_M
11. P_LED_C 11. P_LED_C
12. P_LED_K 12. P_LED_K
13. P_LED_LM 13. P_LED_LM
14. P_LED_LC 14. P_LED_LC
8-47
PS SERVO BOARD
J3
1
10
2
J3 ISP J6
GND J5 N.C
CARRIAGE STOP +24V
CAR PS IN N.C
GND 5267-2P CARRIAGE STOP <RS SERVO BOARDJ6
<RS SERVO BOARDJ3 RX- GND MAIN J12>
MOTOR DRIVE CN1B,CN3> RX+ J5 TX2-SERVO
TX- CARR-PS-IN
TX+ GND
5267-2P
5267-8P 5267-8P
J5
J4 +24V
GND N.C
FEED PS IN N.C
GND FEED STOP
<RS SERVO BOARDJ5
<RS SERVO BOARDJ4 RX- GND
MAIN J6>
MOTOR DRIVE CN1B,CN3> RX+ TX2-SERVO
TX- FEED-PS-IN
TX+ GND
5267-7P 5267-8P
J7
PS-SERVO BOARD
5267-2P DGI LOT No 040770
REV.0.D
GND
+5V
<PS SERVO BOARDJ7

MAIN J9>
8-48
RS-SERVO BOARD
J5 J6 M AIN BOARD
5267-8P 1.+24V 5267-8P 1.+24V
2. N.C 2. N.C
3. N.C 3. N.C
4. FEED STOP 4. FEED STOP
5. GND 5. GND
6. TX2_SERVO 6. TX2_SERVO
7. FEED_PS_IN 7. FEED_PS_IN
8. GND 8. GND
J6 J12 M AIN BOARD

5267-8P 1. N.C 5267-8P 1. N.C
2. +24V 2. +24V
3. N.C 3. N.C
4. CARRIAGE_STOP 4. CARRIAGE_STOP
5. GND 5. GND
6. TX2_SERVO 6. TX2_SERVO
7. CAR_POS_IN 7. CAR_POS_IN
8. GND 8. GND
J4 FEED M OTOR DRIVE CN3, CN1B

5267-7P 1 TX+ 5 CN3
2 TX- 15 CN3
3 RX+ 9 CN3
4 RX- 19 CN3
5 GND 1 CN3
6 CAR_PS_IN 6 CN1B
7 GND 10 CN1B
J3 CARRIAGE M OTOR DRIVE CN3,CN1B

5267-8P 1 TX+ 5 CN3
2 TX- 15 CN3
3 RX+ 9 CN3
4 RX- 19 CN3
5 GND 1 CN3
6 FEED_PS_IN 6 CN1B
7 CARRIAGE_STOP 17 CN3
8 GND 10 CN3
8-49
PS TAKEUP BOARD
PS-3206 TAKE UP BOARD PCB
TAKE UP BOARD
REV 1
D1 RED
D2 GREEN D3 GREEN D4 RED D5 GREEN
CW_LED CCW_LED AUTO_LED ERROR_LED
SW1 SW2 SW3 SW4

2 2
5 6 5 6
5V CW_SW 5V CCW_SW 5V AUTO_SW 5V ERROR_SW
J11 15
HRS-16P
J11 1. GND
2. +5V
3. GND
4. +5V
15
5. N.C
6. N.C
<TAKE UP J11 7. N.C
- REFILL J18> 8. N.C
9. DIR_CW_SW
10. CW_LED
11. DIR_CCW_SW
12. CCW_LED
13. AUTO_SW
14. AUTO_LED
15. ERROR_SW
8-50
16. ERROR_LED
TAKE UP BOARD
J11 J18 REFILL PCB

IDC-16 1 GND GND
2 DC5V+ DC5V+
3 GND GND
4 DC5V+ DC5V+
5 N.C N.C
6 N.C N.C
7 N.C N.C
8 N.C N.C
9 DIR_CW_SW DIR_CW_SW
10 CW_LED CW_LED
11 DIR_CCW_SW DIR_CCW_SW
12 CCW_LED CCW_LED
13 AUTO_SW AUTO_SW
14 AUTO_LED AUTO_LED
15 ERROR_SW ERROR_SW
16 ERROE_LED ERROE_LED
8-51
DIGITAL GRAPHICS INCORPORATION
Internet address : Http://www.dgi-net.com

E-mail : sales@dgi-net.com
support@dgi-net.com
dgi@dgi-net.com

517
Tel. 031-863-2210 () Fax. 031-863-2763

692
Tel. 02-2289-2900 () Fax. 02-2289-2990
2
395-4
Tel. 82-31-820-8800 () Fax. 031-820-8890
Head Office
517 Deoke-dong, Yangju-si, Kyunggi-do, Korea
Phone. 82-31-863-2210 (Rep.) Fax. 82-31-863-2763
Seoul Office
692 Ssangmun-dong, Dobong-gu, Seoul, Korea
Phone. 82-2-2289-2900 (Rep.) Fax. 82-2-2289-2990
Factory
395-4, Ok Jung-dong, Yangju-si, Kyunggi-do, Korea
Phone. 82-31-820-8800 (Rep.) Fax. 82-31-820-8890

Dgi ps-3206 SM

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1

PS-3206 SERVICE MANUAL

This symbol warns that ignoring an instruction or an incorrect

An incorrect action may lead to potential danger which may

An incorrect action may lead to injury to your body and

Chapter 2 Installation 2-1

Chapter 3 Part Replacement 3-1

Chapter 5 Maintenance 5-1

Chapter 6 Troubleshooting 6-1

Chapter 7 Servo Moter Driver 7-1

Chapter 8 Flow Chart & PCB 8-1

Chapter 7 Servo Moter Driver

Chapter 8 Flow Chart & PCB

PS-3206s printing speed is 38.24/hr at 360*360 (8pass)dpi resolution by

6 Heads 6Color.(Spectra Nova 256/80) : Be possible for better production cost

Large format printing width : 3,200mm.(126)

Negative pressure supply system : By regular pressure control in head,

By drum type of feeding system, it is possible to feed stable.

Stablity to supply ink with big volume main ink tank(4)

Easy to operate with recent specification PC and software.

Double drying fan for quick dry of printing.

9 Media Roll and Sheet

Auto Media Supply System

No. Pass Resolution Remarks

1 4Pass 360 X 360 Fastest

2 4Pass Q 360 X 360 Fast

3 6Pass 360 X 270 Production

4 8Pass 360 X 360 Normal

5 8Pass UNI 360 X 360 Accurate

6 8Pass DBL 360 X 360 High N Quality

7 12Pass 360 X 54 Quality

8 16Pass 360 X 720 High Quality

* RIP Program Standards

Center cover Emergency Home

Air Fitting Box Key Board

Figure 1-1 PS-3206 Front view and rear view

Purging Part (Front)

Negative Pressure & Purging

Purging Part (Rear)

Figure 1-2 PS-3206 Purging (F,R)

Sub ink tank

Carriage fixing B/K

Sub ink tank

Figure 1-3 PS-3206 Head carriage part

Home part (Front)

Figure 1-4 PS-3206 Home part (Front)

Home part (Rear)

Figure 1-5 PS-3206 Home part (Rear,Side)

Air tank is placed on stand by refill

Figure 1-6 PS-3206 refill part

Front and back upper portion Emergency switch

The right back side Power C/C

The left front side Purging case

The left side Capping switch

The left back side Refill system

Carriage ASSY Z drive board

The right, left upper portion I type bolt

1.1 Peruse Users Manual

1.3 Understand what environment affects printing

There should be a space at least 3M in front of machine for the media

Temperature and moisture should be checked. The quality of solvent printer is

recommended temperature : 25 (20 ~ 29)