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James k,Herr and Willis G. Routson, Member SPE-AIME, Dow Chemical Co., U.S.A.
@Copyright 1974
American Institute of Mining, Metallurgical, and Petroleum Engineers, Inc.
This paper was prepared for the hgth Annual Fall Meeting of the Society of Petroleum
Engineers of AI14E,to be held illHouston, Texas, Oct. 6-9, 1974. Permission to COpy is
restricted to an abstract of n~t more than 300 words. Illustrations may nat be c~pied.
The abstract should c~ntain conspicuous acknowledgment ofwhere and by vihomthe paper is
presented. Publication elsewhere after publication in the JOU?/NALOF PETROLEUM TECHNOLOGY
or the SOCIETY OF PETROLEUM ENGINEERS JOURNAL is usually granted upon request to the Editor
of the appropriate journal provided agreement to give proper credit is made.
Discussion of this paper is invited. Three copies ofany discussion should be sent tc
the Society of Petroleum Engineers ~ffice. Such discussions may be >resented at the above
meeting and, with the paper, may be considered for publication in one of the two SPE magazines.
ABSTRACT
The anomalous viscosity behavior of high soluble polymer of interest in secondary oil
molecular weight polyscrylamide (PAA) has been recovery operations. A unique property of dilutt
studied on the basis of macromolecular structure solutions of PAA of molecular weight ~ 1 x 106
and referenced to more classical theological is the anomalous viscosity observed when these
studies. Specialized electron microscope dilute Folymer solutions pass through porous
techniques were devel.;ed to study the super- media. Pye and co-workers have reported that
molecular structure of PAA and allow the direct viscosities calculated from Darcys equation for
measurement of its molecular weight (MW) and flow through porous media gave viscosities for
MW distribution. PAA solutions 5 to 20 times greater than those
determined for the same concentration of polymer
Supermolecular structures that are NW solution using classical theological procedures
dependent characterized the morphology of PAA (1), This anomclous viscosity effect has become
in dilute aqueous solutions. Variations in the known.as the resistance factor. Subsequent
properties of dilute PM solutions following studies have confirmed much of this early work
controlled degradation were found to be reflected and established the anomalous viscosity behavior
in the gross alteration of the observed super- of PAA as a distinctly unique property of the
molecular structure. polymer in dilute aqueous solution.
The ability to relate the dilute solution Although classical studies of polymer rheology
properties of PAA to a physical base has been and characterizationhave been useful in the
helpful in advancing our understanding of the practical exploitation of the resistance phe-
unusual properties of this polymer as well as nomenon, a clear understanding at the fundamental
allowing us to more effectively utilize this level has not been satisfactorily achieved. In
unique material in secondary oil recovery the final analysis it is the size, shape, and
processes. chemical functionality of the polymer molecules
ir,solution and their interaction with the sol-
INTRODUCTION vent and one another that is responsible for the
cumulative properties of a dilute polymer solu-
The unusually high solution viscosity tion.
obse~ed for very dilute solutions of poly-
acrylamide (PAA) has made this synthetic water References and illustrations at end of paper
Our goal has been to characterize the PA4 PAA molecules in practical solutions. Conse-
nolecules in solution by direct observation quently we adopted the techniques of molecular
techniques and to attempt to relate measurable biology used to study DNA and similar macro-
physical properties to solution polymer morpho- molecules for our early work with PAA. The
logy. method utilized a spreading technique o~ t?je
aqueous interface of a Langmuir trough ( 7 .
XARACTERIZATION OF PAA MOLECULES Subsequently, a faster and less complicated
technique evolved that utilized the direct ab-
Recent advances in high resolution electron- sorption of PAA from solution onto a controlled
microscopy combined with the rapidly advancing substrate (8s9). The substrate film, 200-500 ~
techniques of molecular biology have overcome thick, is supported on a 200 mesh electron micro-
the many problems associated with early studies scope grid and floated, film side down, on the
>f macromolecular structure. The techniques and surface of the polymer solution of interest.
instrumentationhave reached the point of After five minutes the griclis removed from the
developmentwhere macromolecular studies may be liquid surface and the excess drop of adherent
carried out in almost any well equipped electron- polymer removed by touching one edge of the grid
Microscopy laboratory. Some work on the molec- with a moistened piece of filter paper. The
ular configuration of PAA by electronmicroscopy grid is then floated on ethyl alcohol,re-blotted
has appeared in the literature (2$3)4). These transferred to a vacuum metalizer and shadowed
studies reveal what appear to be supermolecular with uranium at an angle of tan 1 1/4. The
structures composed of macro-fibrils believed resulting specimen may be studied in the trans-
to be built up of numerous single molecules mission electron microscope.
that are aggregated or entangled much like the
strands of a fiber. Molecular Weight Determination
Basic calculations can be made that will It has been shown that the molecular weight
give the range of size that might be expected distribution of polymers with molecular weight
for a molecule of PAA based upon its chemical in the range of 1 x 106 or greater can be
composition and approximate molecular weight. determined directly using the electron micro-
A general calculation is presented in Figure 1 scope (10J11$12). The method entails the
for a 30% hydrolyzed PAA polymer of 4 x 106 atomization of a dilute ternary solution of PAA,
molecular weight. It can be seen that a fully water, and miscible non-solvent onto a dimen-
extended molecule of Pluiin a good solvent could sionally stable substrate. The solvent-non-sol-
exist as a fibril 7-25 ~ in diameter and exceed vent mixture was chosen so that the good
10 microns in length. Other estimates based on solvent was more volatile than the non-solvent
various .?pproximationsused in light scattering and solvent rich azeotropes were not possible.
and rheology give size estimates ranging from Reaching the substrate the spray droplets were
several hundred angstroms to seberal thousand spread by surface tension and evaporation ensued
angstroms. These approximations are based upon The molecules of FAAcontracted into a tight
more classical polymer systems and become spherical configuration (coil) and precipitated
questionablewhen translated to high molecular on the substrate as the solvent became poorer
aeight functional polyelectrolytes. due to the loss of the more volatile good
solvent. The resulting spherical particles
Electron Microscope Procedure (molecules)were lightly shadowed with a heavy
metal at a known angle which permited the mole-
Early studies, in our laboratory, of high cular diameter to be measured in the electron
molecular weight partially hydrolyzed PAA de- microscope from the length of the shadows cast.
posited from distilled water solution and 0.5 M
NaCl revealed unusually gross structures, In our work the non-solvent was 2-ethoxy
Figure 2. The structures observed were not un- ethanol at the initial solvent-non-solventratio
like those reported by Farrer and Larreal (5). of 30170. Aside from the choice of non-solvent
These dendritic-like structures appeared suf- the procedure outlined by ;; le in the litera-
ficiently similar to salt crystallization ture was closely followed ?7 . Solutions of 10J
patterns and snowflake-like structures to raise and high molecular weight PAA were prepared in
suspicion of their orgin. Selected area electron 3X distilled and ultrafiltered water at 500 ppm
diffraction patterns were obtained from t~.ese and volumetrically diluted to give 10, 5 and
structures which identified the material as 1 ppm polymer concentrations in the ternary
NaCl and Na2S04. This confirmed our suspicion solution. Electron micrographs revealed spheri-
that these extremely gross structures were not cal particles (molecules) of PAA deposited from
PU micro-gels but rather preparation artifacts each solution in agreement with Quayles report.
due to the presence of inorganic salts. Sufficient micrographs were obtained at each
concentration to yield statistically reliable
It was obvious that a more sophisticated data (600-2000particle measurements).
technique would be necessary to characterize
SPE 5098 JAMES W. HERR 3
Samples examined after 36 and 72 hours Table 3. Although these data are far from
showed no evidence of reformation of the super- sufficient to establish a statistically reliable
molecular structure. The dilute solution trend they seem to follow the qualitative
rhenlogical properties remained unchanged, inferences gleaned from the electron micrographs
indicating the irreversible nature of the and are consistent with the theological measure-
mechanism of polymer degradation. ments.
Inorganic salts such as LiBr and CaC12 were corresponding increase in the number of small
Eound to reduce the temperature for thermal- filamentary micro-fibrils. It is envisioned
~xidative degradation of the supermolecular that the large supermolecular structures become
structure of PAA. Other inorganic salts were preferentially immobilized in the filter media.
;een to have had little effect on stability As the pressure increases, the supermolecular
~hile others such as Na2S04 seemed to impart structures undergo a shear type degradation
~ stabilizing effect measured by the higher within the pore structure. In this process the
temperaturesrequired for polymer degradation. hydrostatic force exerted on the polymer becomes
sufficient to exceed the weak secondary bonding
The effect of inorganic salts on the sta- forces, stabilizing the supermolecularstructure.
>ility of the supermolecular structure of high At this point the secondary structure of the
nolecularweight PAA observed, generally fits polymer begins to break up, giving rise to
the Hofmeister series which applies to a wide smaller and smaller micro-fibrils approaching
range of ionic phenomena. The only exception the calculated size of extended PAA molecules
is that KSCN and urea, unsually ranked as in the pore size range of 0.5 microns. Chemical
?owerful structure destabilizers, have little analysis for total carbon content of the
~ffect upon the structure of Pm. This is most effluent passing the 0.5 micron filter indicated
likely related to the fact that PAA is not that only a 20% drop in polymer concentration
strongly hydrogen bonded. had occurred over the unfiltered control.
valution. Currently, freeze-etching and critical 5. Ferrer, G.J. and Larreal, B.J. Microscopic
jointdrying are being examined in our laboratory Observations of Polyacrylamide Structures
in an effort to approach this goal. A modicum (Jan. 1973) J. Pet. Tech, 80-81.
)f success in this area will provide the
lecessarybase to allow the extension of direct 6. Kleinschmidt, A.D., Lang, D. and Zahn, R.K.
morphologicalobservation into the solution state Intracellular Structure of Bacterial
)f macromolecules. Deoxyribonucleic Acid-DNA (1961)
Z. Naturforsch, 16B, 730-739.
CONCLUSIONS
7. Solari, A.J., Electron Microscopy of Nativ
Supermolecularmacro-fibrillar structures DNAin Sea Urchin Cells (1967)
characterizethe morphology of high molecular J. Ultrastruct. Res., 17, 421-438.
?eightPAA in dilute aqueous solution. The
configurationof the supermoleclar structure is 8. Beer, M., Electron Microscopy of Unbroken
Iependentupon the molecular weight of the poly- DNA Holecules(l96l)J. Mol. Biol. ~,
ner and the solvent power of the aqueous diluent. 263-266.
;hanges in polymer properties, measured by
:lassicaltheological techniques and in flow 9. Gordon, C.N. and Kleinschmidt, A.K.,
:hroughporous media (resistance factor), were Electron Microscopic Observation of DNA
lsed t.Jmeasure laboratory induced polymer Adsorbed on Aluminum-Mica (Sept. 1970)
Degradation. In general, attrition of the J, Colloid Interface Sci., 34, (1) 131-141.
neasuredsolution properties of PAA were re-
Tlected in the electron microscope work as gross 10. Ruscher, C., and Zuchold, H., Electron
Iterations of the observed supermolecular Microscopic Investigation of Solutions of
;tructure. The stability of the supermolecular High Polymers (1964) Faserforsch, a.
ltructurein aqueous solution appears to follow Textiltechnik~, 626-630.
:he Hofmeister series with the exception that
;trong hydrogen bond Ibreakershave little 11. Richardson, M.J. The Direct Observation of
~ffect upon the supermolecular structure. Polymer Molecules and Determination of
their Molecular Weight (1963) Proc. Roy.
ACKNOWLEDGEMENTS
SOC. A, Vol. 279, 50-61.
The writers wish to recognize the basic work 12. Quayle, D.V.,An Electron Microscopical
>f W.W. Trask of this laboratory who carried out Study of Polyacrylamide(Dec.1967) J. Roy
:he initial electron microscope technique Mic. SOC., 87, 353-359.
developmentwork.
13. Quayle, D.V., Molecular Weight Determina-
D.C. MacWilliams and J.H. Rogers, also of tions on Polymers by Electron Microscopy
khis laboratory, supplied the data and samples (Jan. 1969) Br. Polym. J. ~, 15-23.
Eor the shear degradation and millipore filtra-
tion studies. The assistance of Mrs. H.G. Moore, 14. American Cyanamide Co. (1950) Pub.
Irs. J.L. Cotter and W.W. Trask in the prepara- No. MDD-9236-5M.
tion of the manuscript and illustrations is
;reatly appreciated. 15. Burcik, E.J. and Walrond, K.W., Microgel
in Polyacrylamide Solutions and Its Role
?JZFERENCES in Mobility Control (1968) Prod. Monthly
~, No. 9, 12-14.
1. Pye, D.J. Improved Secondary Recovery by
Control of Water Mobility (Aug. 1964) 16. Doty, P., Wagner, H. and Singer, S.,
Petroleum Transactions, 911-916. The Association of Polymer Molecules in
Dilute Solution (1947) J. of Phys.
2. Rochow, T.G. Resinography of High Polymers Colloid Chem. 51, 32-53.
(1961) Analytical Chemistry, Vol. 33,
No. 13, 1810-1816. 17. Peterlin, A., Quan, C., and Turners D.T.~
Temporary Network Formation in Shearing
3. Richardson, M.J. Direct Observation of Solutions of Poly (Methyl Methacrylate)
Polymer Molecules (April 1963) Nature, 198, in Aroclor (1965) Polymer Letters ~,
252-253. 517-520.
4. Quayle, D.V. An Electron Microscopical Study 18. Klenin, V.J., Klenina, O.V., et al.,
of Polyacrylamide (1967) Polymer 8, ~ Structural Levels of Supermolecular
217-224. Organization in Aqueous Solutions of Poly
(Vinyl Alcohol) (1973) J. Polym. Sci..,
~, 931-942.
SPE 5098 JAMES W. HERR 7
19* Eliassaf, J., and Silberberg~ A., commercially produced lot of Pusher@500. Unless
The Effect of Hydrogen Bonding Addends otherwise specifically indicated, this is the
on the Dilute Solution Viscosity of Poly- high MW material used in the reported research.
(acrylamide)and Unionized Poly(acrylic
Acid) and Poly(methacrylic Acid) (1959) The low molecular weight polymer was a
J. Polym. Sci. 41, 33-51. laboratory prepared material in the unhydrolyzed
state.
20 Lynch, E.J. MacWilliams, D.C., Mobility
Control with Partially Hydrolyzed The experimental high molecular weight
Polyacrylamide - A reply to Emil Burcik polymer used in the mechanical degradation study
(Oct. 1969) J. Pet. Tech, 1247-1248. was a laboratory prepared material at the 25%
hydrolysis level.
APPENDIX I @ Pusher is a registered trademark of
the Dow Chemical Company, Midland, Michigan.
The high molecular weight polyacrylamide
polymer at 30% hydrolysis was taken from a
TABLE I
HIGH MW PAA
30A HYDROLYZED 2.8 X 106 2.3x 106
LOW MW PAA
UNHYDROLYZED 2.5x 108 3.5x 105
TABLE 2
TABLE 3
3p ~ O* o~ *
CONTROL
!2
#MACRO F18RILS 7 8 4 5 4 I o
MEAN MACROFIBRIL, 100- 85A loo-B5fi 100-85 L 100-851 85-60; 45 i NONE PRESENT
DIAMETER
MEAN MICRO FIE$RIL, 75-503 75-5oi 75-5oli <75iz?jc); cEQi>25ii <50ii>25& xWi>25i
DIAMETER
tfA:A~FIBRIL, > lop > lop Xop >@ > lop >Iop NONE PRESENT
MOLECULAR LENGTH
X 5,6 X 104MER= 1,4 X 105i
L = 2s5A/MER
EXTENDEDMOLECULE14 MICRONS
MOLECULAR
DIAMETER~ROil
MODELSTUDIES7-25A
Fig. 1 - Calculatedsize of polyacrylamidemolecules
of molecularweight 4 x 10G.
Fig. 3 - Cumulative molecular weight distribution Fig. 4 - Cumulative molecular weight distribution
of high MW polyacrylamide. of low MW polyacrylamide.
n
!4 Ill HIGH M.W. POLYMER
1 1 1 1 I I 1 a 1
MOLECULAR WEIGHT x Id
Fig. 5 - Frequency distribution of high MW polyacryla-
mide at 1 ppm concentration.
Fig. 6 - Electronmicr~graphof low MW unhydrolizedpoly-
acrylamidein distilledwater, 500 ppm concentration.
CAPIUARY VISCOSITY
HIOH M. W. POLYMER
~ 0.6 M NaCl
~
100s00300400500
POLYMER CONCENTRATION, PPM
A CAPILLARY VISCOSITY
O ANOMALOUS VISCOSITY
(RESISTANCE FACTOR)
1 1 1 I 1 1 1 1 I
I
I I 2
P6iE SIZE: MICROfiS
6 7 8
I
Fig. 13 - Graph of the anomalous viscosity and capillary
solution viscosity of high MW polyacrylamide, 500 ppm
concentration in 0.5M NaCl, as a function of millipore
filter size.
Fig. 14 - Electronmicrogrephof hign MW polyecryl.amide,
500 ppm in CI.5MNaCl after passing the 1.2 micron
milliporefilter.
1~
SALT CONCENTRATION(iOLES/LITER)