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Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508

Contents lists available at ScienceDirect

Process Safety and Environmental Protection

journal homepage: www.elsevier.com/locate/psep

Review

A review on application of occulants in


wastewater treatment

Chai Siah Lee a,b , John Robinson b , Mei Fong Chong a,


a Department of Chemical and Environmental Engineering, Faculty of Engineering, University of Nottingham
Malaysia Campus, 43500 Semenyih, Selangor, Malaysia
b Department of Chemical and Environmental Engineering, University of Nottingham, Nottingham NG7 2RD, UK

a b s t r a c t

Flocculation is an essential phenomenon in industrial wastewater treatment. Inorganic coagulants (salts of multiva-
lent metals) are being commonly used due to its low cost and ease of use. However, their application is constrained
with low occulating efciency and the presence of residue metal concentration in the treated water. Organic poly-
meric occulants are widely used nowadays due to its remarkable ability to occulate efciently with low dosage.
However, its application is associated with lack of biodegradability and dispersion of monomers residue in water
that may represent a health hazard. Therefore, biopolymers based occulants have been attracting wide interest of
researchers because they have the advantages of biodegradability and environmental friendly. But, natural occu-
lants are needed in large dosage due to its moderate occulating efciency and shorter shelf life. Thus, in order to
combine the best properties of both, synthetic polymers are grafted onto the backbone of natural polymers to obtain
tailor-made grafted occulants. This paper gives an overview of the development of different types of occulants
that were being investigated for treatment of industrial wastewater. Furthermore, their occulation performance
will be reviewed and the occulation mechanism will be discussed.
2014 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

Keywords: Coagulationocculation; Direct occulation; Bio-occulants; Grafted occulants; Flocculation mecha-


nism; Wastewater treatment

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490
2. Coagulationocculation and direct occulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491
2.1. Coagulationocculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491
2.2. Direct occulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491
2.3. Comparison between coagulationocculation and direct occulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493
3. Chemical coagulants and occulants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493
3.1. Inorganic coagulants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493
3.2. Organic synthetic occulants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495

Abbreviations: BOD5 , 5 days biochemical oxygen demand; CD, charge density; C-F, coagulationocculation; COD, chemical oxygen
demand; C-PAM, cationic polyacrylamide; D-F, direct occulation; LDS, light diffraction scattering; MW, molecular weight; RP, reactive
phosphorus; SVI, sludge volume index; TDS, total dissolved solids; TOCsoluble , soluble total organic carbon; TP, total phosphorus; TS, total
solids; TSS, total suspended solids.

Corresponding author. Tel.: +60 3 8924 8347; fax: +60 3 8924 8017.
E-mail addresses: MeiFong.Chong@nottingham.edu.my, chong mei fong@yahoo.com (M.F. Chong).
Available online 2 May 2014
http://dx.doi.org/10.1016/j.psep.2014.04.010
0957-5820/ 2014 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
490 Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508

4. Natural bio-occulants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496


4.1. Chitosan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
4.2. Tannin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
4.3. Gums and mucilage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
4.4. Sodium alginate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
4.5. Cellulose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
4.6. Challenges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
5. Grafted occulants/graft copolymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
6. Selection of occulants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
7. Flocculation mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
7.1. Mechanism for chemical occulants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
7.1.1. Charge neutralisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
7.1.2. Polymer bridging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
7.1.3. Electrostatic patch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
7.2. Mechanism for natural bio-occulants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
7.3. Mechanism for grafted occulants/graft copolymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
7.4. Summary of occulation mechanism for different types of occulants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
8. Conclusion and future perspectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506

1. Introduction developed or designed to improve the occulation pro-


cess in wastewater treatment including synthetic or natural
The wastewater produced from different kinds of industries organic occulants and grafted occulants.
normally contains very ne suspended solids, dissolved solids, Polymeric occulants, synthetic as well as natural have
inorganic and organic particles, metals and other impurities. become very popular in industrial efuent treatment due to
Due to very small size of the particles and presence of sur- their natural inertness to pH changes, high efciency with
face charge, the task to bring these particles closer to make low dosage, and easy handling (Singh et al., 2000). However,
heavier mass for settling and ltration becomes challenging the synthetic polymeric occulants have the main problems
(Bratby, 2006). Hence, removal of these colloidal particles from of non-biodegradability and unfriendly to the environment,
the wastewater becomes a serious challenge for the industries while the natural occulants are concerned with moderate
(Divakaran and Sivasankara Pillai, 2001; Nasser and James, efciency and short shelf life. In order to combine the best
2006). Various traditional and advanced technologies have properties of synthetic and natural polymers, grafted occu-
been utilised to remove the colloidal particles from wastewa- lants have been synthesised and studied extensively recently.
ter; such as ion exchange, membrane ltration, precipitation, As occulants plays the major role in occulation process,
otation, solvent extraction, adsorption, coagulation, occu- the search for high efcient and cost-effective occulants has
lation, biological and electrolytic methods (Radoiu et al., 2004). always become the challenge in many studies. The main pro-
Among those methods, coagulation/occulation is one of cess variables that are commonly measured to justify the
the most widely used solidliquid separation process for occulation efciency include settling rate of ocs, sediment
the removal of suspended and dissolved solids, colloids and volume (sludge volume index, SVI), percent solids settled, tur-
organic matter present in industrial wastewater (Renault et al., bidity or supernatant clarity, percentage of pollutants removal
2009b). It is a simple and efcient method for wastewater or water recovery depending on the industrial application
treatment, and has been extensively used for the treatment (Bohuslav Dobias, 2005). All these output variables are actually
of various types of wastewater such as palm oil mill efuent, manifestations of the oc or aggregate size distribution and
textile wastewater, pulp mill wastewater, oily wastewater, san- the shape and structure of ocs produced during the occula-
itary landll leachates and others (Ahmad et al., 2005; Tatsi tion process. Bigger, stronger and denser ocs are preferable
et al., 2003; Wong et al., 2006; Yue et al., 2008; Zhong et al., for good sedimentation, easy ltration and high clarication.
2003). In this process, after the addition of coagulant and/or The present review article classies the occulants that
occulant, nely divided or dispersed particles are aggregated have been studied and applied in wastewater treatment into
or agglomerated together to form large particles of such a three categories including chemical coagulants/occulants,
size (ocs) which settle and cause clarication of the system natural bio-occulants and grafted occulants as shown
(Sharma et al., 2006). in Fig. 1. Chemical coagulants/occulants are conven-
Coagulation is mainly induced by inorganic metal salts, tionally applied in wastewater treatment and derived
such as aluminium sulphate and ferric chloride. In some cases, from chemically/petroleum-based materials. Natural bio-
these metal salts can be used in wastewater treatment with- occulants are extensively explored on the past few years and
out assistance of occulant(s) (Wang et al., 2011; Zhong et al., sourced from natural materials. Meanwhile, grafted occu-
2003). Nowadays, the usage of inorganic coagulants has been lants are investigated recently and synthesised by combining
reduced due to its inefciency in wastewater treatment with the properties of chemical and natural occulants. This review
small dosage and narrow application. In most of the cases, has compiled all the recent literature about occulants and is
polymeric occulants are preferable to facilitate separation expected to provide an overview of recent information regard-
process either with or without coagulant. Up to now, a wide ing the development and application of various occulants
range of occulants (also known as coagulant aids) have been in treating wastewater. In addition, its occulating efciency
Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508 491

Categories of Flocculants

Chemical Coagulants / Flocculants Natural Bio-flocculants Grafted Flocculants / Graft Copolymers

Coagulants: Inorganic metal Chitosan Synthetic polymers:


polyacrylamide, poly(2-
salts
methacryloyloxyethyl) trimethyl
Cellulose ammonium chloride
Flocculants: Synthetic organic
polymers Gums and mucilage Natural polymers: chitosan,
cellulose, gums and mucilage,
oatmeal, sodium alginate, starch
Sodium alginate

Tannin

Fig. 1 Classication of occulants.

and the relevant occulating mechanisms for treatment of (non-ionic polyacrylamide) resulted in the production of
wastewater are presented and discussed. It is an essential area sludge volume with reduction of 60% of the amount produced
to be reviewed here considering there is no systematic compi- when coagulant was solely used for the treatment of beverage
lation available up to date and this information is expected to industrial wastewater (Amuda and Amoo, 2007).
be signicant for future development and scaling purposes. As shown in Table 1, many studies have proved that the
addition of a polymeric occulant to an inorganic coagulant
2. Coagulationocculation and direct showed better removal where it was effective in the reduction
occulation of environmental concerned parameters (>90% generally) such
as chemical oxygen demand (COD), total suspended solids
There are two methods of wastewater treatment which are (TSS), turbidity and colour, reduce the amount of coagulant
coagulationocculation and direct occulation. The sum- used and thus reduced the cost of the coagulation/occulation
mary of their application in different types of wastewater is process (Ahmad et al., 2005, 2008; Amuda and Alade, 2006;
presented in Tables 1 and 2. Irfan et al., 2013; Martn et al., 2011; Sher et al., 2013; Yang
et al., 2010; Zayas Perez et al., 2007).
2.1. Coagulationocculation

Coagulationocculation is the conventional treatment 2.2. Direct occulation


method where the cationic inorganic metal salts are com-
monly used as coagulants and long chains non-ionic or In order to save the treatment cost and time, direct occulation
anionic polymers are usually employed as occulants (Chong, was proposed and investigated in some studies. In direct oc-
2012). It is generally known that most of the suspended culation, medium charge density with high molecular weight
particles in wastewater carry negative charge in aqueous cationic polymers is normally used. It has dual functions: (1)
medium. After addition of inorganic coagulant, metal salts neutralise the negative charges of the colloidal particles and (2)
will hydrolyse rapidly in wastewater at isoelectric point to bridge the aggregated destabilised particles together to form
form cationic species, which are adsorbed by negatively ocs (Chong, 2012). In those research works, addition of coag-
charged colloidal particles, resulting in simultaneous surface ulant and pH adjustment was not needed, only cationic and/or
charge reduction and formation of micro-ocs (Suopajrvi anionic polymers were used in clarication of wastewater. As
et al., 2013). However, the coagulation process is not always presented in Table 2, the polymers used for direct occula-
perfect as it may result in small ocs when coagulation takes tion are workable in all range of pH values including acidic,
place at low temperature or produce fragile ocs which break neutral and base medium. The use of high molecular weight
up when subjected to physical forces. It is not only essential polymers could bridge the colloidal particles with loops and
to conquer these problems but also to improve the process to tails at any pH condition. This phenomenon is in contrast with
obtain good quality efuent and rapid sedimentation of the the coagulationocculation process where the complex pre-
ocs formed. cipitates of metal hydroxides are only obtained at the desired
To do so, anionic/non-ionic polymeric occulants are pH after addition of coagulant and pH alteration.
widely used to bring together and agglomerate the slow- In addition, direct occulation generates less volume of
settling micro-ocs formed by the coagulant to form larger sludge because the ocs formed with strong bridging mech-
and denser ocs, thereby facilitating their removal in subse- anism are densed and closely packed. In addition, as the
quent sedimentation, otation and ltration stages (Lee et al., polymers are organic in nature, thus some of the sludge
2012). The use of occulants not only can increase the den- generated is readily for disposal after simple treatment.
sity and the solidity of the ocs formed, it also can reduce This advantage will lead to reduction of overall treatment
the consumption of coagulants and increases the reliability cost. A case study has been conducted to evaluate the
of the work and the throughput capacity of the treatment differences between coagulationocculation and direct oc-
plant (Radoiu et al., 2004). A study has reported that the com- culation process in treatment of palm oil mill efuent (POME)
bined use of coagulant (ferric chloride) and polyelectrolyte (Chong, 2012). The preliminary cost analysis conducted by
492
Table 1 Application of coagulationocculation process with chemical coagulant(s) and occulant(s) in wastewater treatment.
Coagulant(s) Flocculant(s) Type of wastewater Optimum results Reference

Ferric chloride, aluminium Neutral (N200), two cationic (K1370 Sanitary landll COD About 80% removal Tatsi et al. (2003)
sulphate and lime and K506) and an anionic (A321) leachates Colour About 100% removal
polyelectrolytes

Sodium diethyldithiocarbamate (DDTC) Anionic polyacrylamide Copper electroplating wastewater Copper 99.6% removal Li et al. (2003)
trapping agent

Modied alum (Envioc-40L) Industrial grade occulant (Prooc Palm oil mill efuent Turbidity >98% removal Ahmad et al. (2005)
4190) Water 78%
recovery

Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508


Lime, ferrous sulphate Four cationic (FO-4700-SH, Olive mill efuent TSS 3095% removal Ginos et al. (2006)
FO-4490-SH, FO-4350-SHU and
FO-4190-SH) and two anionic (AN
934-SH and FLOCAN 23) TP 3080% removal
polyelectrolytes COD 1040% removal

Alum, ferric chloride and ferric Anionic polyacrylamide Abattoir wastewater COD 94% removal Amuda and Alade (2006)
sulfate TSS 94% removal
TP 97% removal

Commercial coagulant: T-1 Commercial occulants: Ecooc 6260, Coffee wastewater COD 5560% removal Zayas Perez et al. (2007)
Ecooc 6700, Ecooc 6705, Ecooc 5400,
Ecooc 6708

Ferric chloride Non-ionic polyacrylamide Beverage industrial wastewater COD 91% removal Amuda and Amoo (2007)
TP 99% removal
TSS 97% removal

Alum/ferric salt Synthetic cyanoguanidine- Synthetic reactive dyes wastewater Colour Almost 100% removal Joo et al. (2007)
formaldehyde based
polymer
Real reactive dye wastewater Colour 62% removal

Alum and polyaluminium chloride Cationic (Organopol 5415) and Pulp and paper mill wastewater Turbidity 99.7% removal Ahmad et al. (2008)
(PACl) anionic (Chemoc 430A) TSS 99.5% removal
polyacrylamides COD 95.6% removal
SVI 38 ml/g
Settling 12 s
time

Palm oil mill boiler (POMB) Cationic polymer (KP 1200B) and Ceramic industry wastewater Boron 153 mg/L Chong et al. (2009)
adsorbent anionic polymer (AP 120C) TSS 20005 mg/L

Mixture of ferric chloride and Cationic, anionic and non-ionic High-phosphorus hematite Turbidity 13,53012NTU Yang et al. (2010)
polyaluminium chloride polyacrylamides otation wastewater

Aluminium polychloride Anionic polyacrylamide (Actipol Wastewater from sauce COD 82% removal Martn et al. (2011)
A-401) manufacturing plant
Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508 493

the author showed that the total treatment cost of conven-


tional treatment was 3.6 times higher than direct occulation
due to larger volumes of phyto-toxic sludge produced from

Irfan et al. (2013)


Sher et al. (2013)
coagulationocculation process.
As presented in Table 2, direct occulation was workable
in treatment of oily wastewater (Zhong et al., 2003), olive mill
efuent (Sarika et al., 2005), aquaculture wastewater (Ebeling
et al., 2005), coal waste slurry (Sabah and Erkan, 2006), pulp
and paper mill wastewater (Wong et al., 2006; Razali et al.,
2011), and textile wastewater (Kang et al., 2007; Yue et al.,
2008). The research ndings showed that high occulation
efciency could be achieved by using single polymer only as
occulant where more than 90% removal of turbidity, TSS, COD
and colour could be observed in specic wastewater.
72% removal
13% removal

98% removal
91% removal
99% removal

76% removal
95% removal
95% removal

2.3. Comparison between coagulationocculation and


direct occulation

As presented above, direct occulation has been applied to


replace coagulationocculation in certain types of wastew-
TOCsoluble
Turbidity

Turbidity

ater treatment. However, its application is mostly limited to


Colour
COD

COD

organic-based wastewater with high concentration of sus-


TSS

TSS

pended and colloidal solids; such as food, paper and pulp, and
textile efuents. Thus, conventional coagulationocculation
process is still preferable and widely employed by most of the
industries because it can be applied for both inorganic and
organic-based wastewater with suspended and dissolved solid
Industrial polymer efuent

constituents (Chong, 2012). As a summary, each treatment


process has its own pros and cons and the type of wastew-
Pulp and paper mill

ater is the main factor that inuences the selection between


coagulationocculation and direct occulation. Regardless
of limited application of direct occulation, this process is
wastewater

still worthwhile to be explored due to its advantages of less


chemical used in the treatment, simpler process, less sludge
is produced and lower treatment cost. An overview of the
differences between coagulationocculation and direct oc-
culation and the general procedures for each process are
presented in Table 3 and Fig. 2, respectively.

3. Chemical coagulants and occulants

The conventional chemicals that are widely applied in indus-


Anionic polyacrylamide

trial wastewater treatment can be classied into two major


Cationic and anionic

groups: inorganic mineral additives/metal salts which are


polyacrylamides
(Magnaoc 155)

used as coagulants and organic polymeric materials that are


employed as occulants.

3.1. Inorganic coagulants

Inorganic salts of multivalent metals such as alum, polya-


luminium chloride, ferric chloride, ferrous sulphate, calcium
chloride and magnesium chloride have been widely used for
Alum, ferric chloride, ferrous sulphate,
aluminium chloride, poly-aluminium

decades as coagulant (Joo et al., 2007). It is mainly because


of its advantage of low cost, where their market price is very
much lower compared to the chemical occulants as shown
in Table 4.
However, the application of inorganic coagulants in
Aluminium sulphate

wastewater is quite limited nowadays and has been reduced


due to numerous disadvantages. As reported in many studies,
its usage would cause two important environmental conse-
quences which are the production of large volumes of metal
Table 1

chloride

hydroxide (toxic) sludge which will create disposal problem


and an increase in metal (e.g. aluminium) concentration in
the treated water which may have human health implications
494
Table 2 Application of direct occulation with chemical occulant(s) in wastewater treatment.
Flocculant(s) Type of wastewater and Optimum results Reference
its pH value

Derivative of polyacrylamide Oily wastewater from Oil 6 g/L to 220 mg/L Zhong et al. (2003)
(Poly1 and 3530S), polyacrylamide renery plant
COD 3 g/L to 668 mg/L

Four cationic (FO-4700-SH, FO-4490-SH, Olive mill efuent, 5.56.7 TSS Nearly 100% removal Sarika et al. (2005)
FO-4350-SHU and FO-4190-SH) and two COD 55% removal
anionic (FLOCAN 23 and AN 934-SH) BOD5 23% removal
polyelectrolytes

Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508


Cationic polyamine (Magnaoc LT 7991), Aquaculture wastewater, TSS 99% removal Ebeling et al. (2005)
cationic organic polyelectrolytes 6.977.78
(Magnaoc LT 7992 and 7995), cationic RP 9295% removal
polyacrylamide (Hyperoc CE 854 and CE
1950), copolymer of quaternary acrylate
salt and acrylamide (Magnaoc 22S)

Cationic (FO-4700-SH and FO-4490-SH) Olive mill efuent, 5.15.3 TSS 9799% removal Ginos et al. (2006)
polyelectrolytes TP 5056% removal
COD 1735% removal

Polyacrylamide-based polymers (anionic: Coal waste slurry, 8.3 Turbidity 256.8NTU Sabah and Erkan (2006)
Praestol 2515, Praestol 2540, non-ionic:
Magnooc 351, cationic: Praestol 857 BS)

Cationic (Organopol 5415, Organopol Pulp and paper mill Turbidity 95% removal Wong et al. (2006)
5020, Organopol 5470, Organopol 5450, wastewater, 7.38.3
Chemoc 1515C) and anionic (Organopol TSS 98% removal
5540, Chemoc 430A, AN 913, AN 913SH) COD 93% removal
polyacrylamides SVI 14 ml/g
Water recovery 91%

Cationic polydiallyldimethylammonium Simulated reactive dye Colour >90% removal Kang et al. (2007)
chloride (PDADMAC) wastewater, 7

Cationic polyamine Simulated dye liquor Colour 96% removal Yue et al. (2008)
wastewater, 6.637.89
Actual printing and dyeing Colour 90% removal
wastewater, 11.2
COD 89% removal

Cationic Pulp and paper mill Turbidity 91% removal Razali et al. (2011)
polydiallyldimethylammonium wastewater, 7 TSS Nearly 100% removal
chloride (polyDADMAC) COD 98% removal
Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508 495

Table 3 Comparison between coagulationocculation and direct occulation.


Comparison criteria Coagulationocculation Direct occulation

Application Inorganic and organic-based wastewater Organic-based wastewater


Treatment ability Suspended and dissolved solid particles Suspended and colloidal particles
Types of chemicals to be used Coagulant(s) (e.g. inorganic metal salts) Cationic or anionic polymeric occulants
followed by polymeric occulant(s) (usually cationic)
(usually anionic)
Treatment process More complicated, requires the pH Simpler, without pH adjustment
adjustment
Sludge generated More sludge is produced, may contain Less sludge is produced, may contain
metals and monomers residue monomers residue
Overall treatment cost More expensive due to chemicals cost Less expensive because only one chemical
(coagulant and occulant) and large is used and less sludge treatment cost
sludge treatment cost
Flocculating mechanism Charge neutralisation (coagulation) Charge neutralisation and bridging occur
followed by bridging (occulation) concurrently

Wastewater collection

Characterization of wastewater

Coagulation-flocculation Direct flocculation

Addition of flocculant
Addition of coagulant pH adjustment (if necessary)

Rapid stirring and mixing


pH adjustment (if necessary) Addition of coagulant

Slow stirring and mixing


Addition of flocculant Rapid stirring and mixing

Sedimentation/settling of flocs
Rapid stirring and mixing Addition of flocculant

Analysis of the supernatant


Slow stirring and mixing Slow stirring and mixing

Sedimentation/settling of flocs

Analysis of the supernatant

Fig. 2 General procedures for coagulationocculation and direct occulation process (Joo et al., 2007; Martn et al., 2011;
Razali et al., 2011; Sher et al., 2013; Yue et al., 2008).
(Flaten, 2001; Ward et al., 2006). Recent epidemiological, neu- minimise the drawbacks of inorganic occulants, many fac-
ropathological and biochemical studies suggest a possible link tors have been taken into consideration to nd the alternative
between the neurotoxicity of aluminium and the pathogenesis and reduce the dosage of the harmful inorganic occulants.
of Alzheimers disease (Banks et al., 2006; Polizzi et al., 2002).
Other drawbacks include large amount is required for 3.2. Organic synthetic occulants
efcient occulation, highly sensitive to pH, inefcient
towards very ne particles, inefcient in cold water (e.g. In recent years, many synthetic polymers have been used as
polyaluminium chloride) and applicable only to a few dis- the main occulants (coagulant aids) which could enhance
perse systems (Bratby, 2006; Sharma et al., 2006). In order to the coagulation and occulation efciency with promising

Table 4 Market prices for bulk sales of chemical coagulants and occulants (Sarika et al., 2005).
Chemical materials Coagulants Cationic occulants Anionic occulants

Lime FeCl3 FO-4700 FO-4490 FLOCAN AN 934

Price, D /tonne 130 450 2980 2800 2500 2550


496 Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508

form strong and dense oc of regular shape which has good


Table 5 The main characteristics of synthetic polymeric
occulants. settling characteristics (Razali et al., 2011). The use of polymers
in this way results in a substantial reduction of coagulant dose
Characteristics Categorisation
required with a 4060% reduction is expected. The volume of
Nature of charges Amphoteric/anionic/cationic/non-ionic sludge, the ionic load of the waste water (especially the level
Molecular weight Low 13 millions of aluminium), and the overall costs can be reduced (Bolto and
Medium 36 millions Gregory, 2007).
Standard 610 millions Although water soluble synthetic polymers nd wide appli-
High 1015 millions cations as occulants, however its market cost (Table 4) is
Very high Greater than 15 millions at least ten times higher compared to chemical coagulants
Charge density Low 110% which inuences its development. In addition, their usage is
Medium 1040% debatable because its application may cause environmental
High 4080% consequences and health hazards. Contaminants of synthetic
Very high 80100%
polymers used in water and wastewater treatment generally
arise from residual unreacted monomers (such as acry-
results have been reported (Ahmad et al., 2008; Kang et al., lamide, ethyleneimine), unreacted chemicals used to produce
2007). Commercial organic occulants are mostly linear water the monomer units (such as epichlorohydrin, formaldehyde
soluble polymers which are based on repeating units of var- and dimethylamine) and reaction by-products of the poly-
ious monomers such as acrylamide and acrylic acid. In most mers in water (Criddle, 1990; Wu et al., 2012). Acrylamide
cases, they are derived from oil-based and non-renewable is extremely toxic causing severe neurotoxic effects. Bolto
raw materials (Suopajrvi et al., 2013). Commonly used and Gregory (2007) reported that the normally used anionic
polymeric occulants include polyacrylamide, polyacrylic and non-ionic polymers are generally of low toxicity, but
acid, poly(diallyl dimethyl ammonium chloride) (DADMAC), cationic polyelectrolytes are more toxic, especially to aquatic
polyamine and others (Singh et al., 2000). organisms.
Polymers can vary in molecular weight, structure (lin- Also, the majority of commercial polymers are also derived
ear versus branched), amount of charge, charge type and from petroleum-based raw materials using processing chem-
composition but generally, the synthetic polymers are clas- istry that is not always safe or environmentally friendly.
sied into four forms: cationic (positively charged), anionic Moreover, most synthetic polymer structures are resistant to
(negatively charged), amphoteric (contains both cationic and biodegradation, which is usually extremely slow (Bolto and
anionic groups) and non-ionic (close to neutral). Strictly, ionic Gregory, 2007; Brostow et al., 2009) and their degraded products
polymers are addressed as polyelectrolytes. The nature of the are considered hazardous because of the release of monomers
charges is the main parameter that will have signicant effect that could enter in the food chain and may cause carcinogenic
on the efciency of occulation process followed by molecular effect (Sharma et al., 2006; Singh et al., 2000). For these rea-
weight and charge density (Table 5). sons, there is an increasing demand for environment-friendly
The use of organic polyelectrolytes in drinking water treat- and effective coagulant aids. In this respect, scientists around
ment was recently reviewed with emphasis on the types of the world are trying to develop biopolymer based occulants
polymers commonly available and the nature of the impuri- from natural sources that have the potential to substitute the
ties to be removed (Bolto and Gregory, 2007). However, review synthetic occulants.
of application of synthetic polymeric occulants especially in
wastewater treatment has not been reported before. Thus, the
publications related to this area of study from year 2003 to 2013 4. Natural bio-occulants
are compiled and presented in Tables 1 and 2. It is obvious that
the role of polymeric occulants in wastewater treatment is In recent years, as the demand on the environmentally
very well established, where it has successfully removed col- friendly materials in treating water and wastewater continue
loidal particles and contaminants (pollutants) from various to increase; bio-occulants have emerged to be promis-
types of wastewater. The effectiveness of the occulation was ing alternative materials to replace conventional occulants.
normally measured based on the reduction of turbidity, TSS, Natural organic occulants which are based on polysaccha-
COD and colour, and most of the studies reported that more rides or natural polymers may be of great interest because
than 90% removal could be achieved at optimum conditions. they are natural products and environmentally friendly
By referring to the compilation data, it was noticed that poly- behaviour. Compared with conventional chemical occulants,
acrylamide received great extent of utility in the industries bio-occulants are safe and biodegradable polymers, fairly
due to its economical advantage and easy tailorability (Singh shear stable, easily available from reproducible agricultural
et al., 2000). It is possible to synthesise polyacrylamide with resources and produce no secondary pollution (Bolto and
various functions (positive, negative or neutral charge) with Gregory, 2007). In addition, as biopolymers are biodegradable,
various molecular weight and charge density where it can be the sludge can be efciently degraded by microorganisms
used to produce a good settling performance at relatively low (Renault et al., 2009a). Thus, they have high potential to be
cost (Ahmad et al., 2008; Sharma et al., 2006). applied not only in food and fermentation processes, pharma-
The extensive use of polymers as occulant is due to their ceutical, cosmetic, downstream processing but also in water
distinct characteristic attributes. The polymers are convenient and wastewater treatment.
to use, immediately soluble in aqueous systems, and do not Bio-occulants can destabilise the colloidal particles by
affect the pH of the medium. They are highly efcient with increasing the ionic strength and giving some reduction in the
little quantities (e.g. few milligrams per litre) and the ocs zeta potential and thus a decreased thickness of the diffuse
formed during occulation are bigger and stronger. Normally, part of the electrical double layer. Or, they could specically
an appropriate polyelectrolyte can increase oc size, and thus adsorb counterions to neutralise the particle charge because
Table 6 Application of natural bio-occulants in wastewater treatment.
Category Coagulant(s) Flocculant(s) Type of wastewater Optimum results Reference

Chitosan Iron(III) chloride Chitosan Pulp and paper mill wastewater Turbidity 101.1NTU Rodrigues et al. (2008)
COD 1303516 mg/L
Chitosan Cardboard industry wastewater COD 80% removal Renault et al. (2009a,b)
Turbidity 85% removal
Chitosan Dye-containing solutions Dye 99% removal Szygua et al. (2009)

Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508


Tannin Aluminium sulphate Anionic tannin Drinking water Turbidity 3002FTU zacar and Sengil (2003)
Chitosan Anionic tannin Ink-containing efuent from Colour >99% removal Roussy et al. (2005)
cardboard box-making factory
COD 84% removal
Modied tannin (cationic Tanoc) Polluted surface water Cu2+ , Zn2+ 90%, 75% and 70% Beltrn Heredia and
and Ni2+ removal Snchez Martn (2009)
Modied tannin (cationic Tanoc) Municipal wastewater Turbidity Almost 100% Beltrn-Heredia and
removal Snchez-Martn (2009)
COD Around 50% removal
BOD5 Around 50% removal
Gums and mucilage Anionic Psyllium mucilage Sewage efuent TSS 95% removal Mishra et al. (2002)
(Plantago psyllium)
Tannery efuent TSS 87% removal
Neutral Fenugreek mucilage Tannery efuent TSS 85% removal Mishra et al. (2004)
(Trigonella foenum-graecum)
TDS 40% removal
Tamarind mucilage (Tamarindus Golden yellow dye and direct fast Dye 60% and 25% Mishra and Bajpai (2006)
indica) scarlet dye removal
Mallow mucilage (Malva sylvestris) Biologically treated efuent Turbidity 67% removal Anastasakis et al. (2009)
Anionic Okra gum 74% removal
(Hibiscus/Abelmoschus esculentus)
Anionic Isabgol mucilage (Plantago Semi-aerobic landll leachate COD 64% removal Al-Hamadani et al.
ovata) (2011)
Colour 90% removal
TSS 96% removal
Sodium alginate Aluminium sulphate Anionic sodium alginate Synthetic dye wastewater Colour 93% removal Wu et al. (2012)
Actual textile wastewater Colour 93.4% removal
COD 80.1% removal
Cellulose Aluminium sulphate Anionic sodium Drinking water Turbidity 93% removal Khiari et al. (2010)
carboxymethylcellulose (CMCNa)
Ferric sulphate Anionic dicarboxylic acid Municipal wastewater Turbidity 4080% removal Suopajrvi et al. (2013)
nanocellulose (DCC)
COD 4060% removal

497
498 Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508

they have particular macromolecular structures with a variety water treatment (zacar and Sengil, 2003), removal of sus-
of functional groups (e.g. carboxyl and hydroxyl groups) which pended matters from synthetic raw water (zacar and Sengil,
can interact with contaminants (zacar and Sengil, 2003). For 2000), and removal of dyes, pigments and inks from ink-
many years, biopolymers based occulants such as chitosan, containing wastewater (Roussy et al., 2005). In these studies,
tannins, cellulose, alginate, gums and mucilage have been coagulant such as aluminium sulphate was needed for desta-
attracting wide interest of researchers. The research work con- bilisation of the negatively charged colloidal particles, while
cerning the application of these bio-occulants in wastewater anionic tannin acted as occulant to bridge the destabilised
treatment has been compiled and presented in Table 6. aggregates together to form ocs of such a size suitable for
sedimentation. A study showed that coupling of aluminium
4.1. Chitosan sulphate as coagulant and tannin as occulant signicantly
reduced the required doses of the coagulant (zacar and
Since most natural colloids are negatively charged, cationic Sengil, 2003).
polymers or polyelectrolytes are of particular interest as In order to eliminate the necessity of coagulant, modied
potential occulants. Chitosan is one of the most promis- tannin (Tanoc occulant) has been investigated recently to
ing biopolymer for extensive application due to its cationic remove heavy metals from polluted surface water (Beltrn
behaviour. Chitosan is a partially deacetylated polymer Heredia and Snchez Martn, 2009) and in municipal wastew-
obtained from the alkaline deacetylation of chitin, a biopoly- ater treatment (Beltrn-Heredia and Snchez-Martn, 2009).
mer extracted from shellsh sources. It is a linear hydrophilic Tanoc is obtained from Acacia mearnsii bark and modied
amino-polysaccharide with a rigid structure containing both by a physico-chemical process. Groups of hydrocolloid gums
glucosamine and acetylglucosamine units. It is insoluble in and other soluble salts are included in the Tanoc struc-
either water or organic solvents but soluble in dilute organic ture with chemical modication which includes a quaternary
acids such as acetic acid and formic acid and inorganic nitrogen to give Tanoc cationic character (Beltrn Heredia
acids (with the remarkable exception of sulphuric acid) where and Snchez Martn, 2009). Due to its cationic property, it
the free amino groups are protonated and the biopolymer can be used for direct occulation without coagulant and pH
becomes fully soluble (Renault et al., 2009a; Szygua et al., adjustment.
2009). At acidic pH (below pH 5), chitosan becomes a sol-
uble cationic polymer with high charge density (Rinaudo, 4.3. Gums and mucilage
2006). Thus, treatment of wastewater with chitosan dissolved
in acids produces protonated amine groups along the chain Gums and mucilage have been proposed as a safer alternative
and this facilitates electrostatic interactions between poly- to conventional polymers in wastewater treatment because its
mer chains and the negatively charged contaminants (metal production process and applications which are environmental
anions, dyes, organic compounds, etc.) (Renault et al., 2009a). friendly and benecial to human and ecology. Up to date, nat-
This amino-biopolymer possesses several intrinsic char- ural occulants based on gums and mucilage that are derived
acteristics such as high cationic charge density (due to the from plant species include Hibiscus/Abelmoschus esculentus
presence of primary amino groups) (Guibal and Roussy, 2007) (Okra), Malva sylvestris (Mallow), Plantago psyllium (Psyllium),
and long polymer chains with high molecular weight, thus Plantago ovata (Isabgol), Tamarindus indica (Tamarind) and
make it an effective coagulant and/or occulant for the Trigonella foenum-graecum (Fenugreek) have been developed.
removal of contaminants in the suspended and dissolved state These plant-based occulants are generally obtained through
(Guibal et al., 2006; No and Meyers, 2000; Renault et al., 2009a). aqueous extraction, precipitation with alcohol and drying
As the active amino groups ( NH2 ) in the chitosan molecule (Fig. 3).
can be protonated with H+ in water into a cationic polyelec- They have shown promising results with respect to
trolyte (Jaafari et al., 2004) the molecule has characteristics treatment of landll leachate (Al-Hamadani et al., 2011), bio-
of static attraction and adsorption. Besides, chitosan can also logically treated efuent (Anastasakis et al., 2009), textile
occulate particles into bigger ocs which become deposited. wastewater (Mishra and Bajpai, 2005), tannery efuent (Mishra
Therefore, the development of chitosan-based materials as et al., 2004) and sewage efuent (Mishra et al., 2003). At least
useful coagulants and occulants is an expanding eld in 85% of TSS removal, 70% of turbidity removal, 60% of COD
the area of water and wastewater treatment due to its high reduction and 90% of colour removal have been reported in
afnity for many classes of contaminants. Numerous works these studies. Some of them were effective in low concen-
have demonstrated its outstanding coagulation and occula- trations and comparable to synthetic occulants in terms of
tion properties for dye molecules in dye-containing solutions treatment efciency. More than 85% removal of suspended
(Guibal and Roussy, 2007) or textile wastewater (Szygua et al., solids from sewage wastewater and tannery efuent was
2009), organic matter (e.g. lignin and chlorinated compounds) achieved by using 0.12 mg/L of okra gum and 0.08 mg/L Fenu-
in pulp and paper mill wastewater (Rodrigues et al., 2008), greek mucilage respectively, and the occulation efciency of
heavy metals and phenolic compounds in cardboard-mill these bio-occulants was found at par with synthetic poly-
wastewater (Renault et al., 2009b), and inorganic suspensions acrylamide (Agarwal et al., 2001; Mishra et al., 2004).
in kaolinite suspension (Li et al., 2013).
4.4. Sodium alginate
4.2. Tannin
Sodium alginate, the sodium salt of alginic acid, with an aver-
Tannin is a biodegradable anionic polymer (zacar and Sengil, age molecular weight of 500,000, is a linear water-soluble
2000) which comes from vegetal secondary metabolytes such anionic polymer (Wu et al., 2012). A recent study investigated
as bark, fruits, leaves and others (Beltrn Heredia and Snchez its occulating efciency in treatment of industrial textile
Martn, 2009). Its occulating property has been tested in wastewater and synthetic dye wastewater by using aluminium
removal of suspended and colloidal materials in drinking sulphate as the coagulant (Wu et al., 2012). The experimental
Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508 499

optimally grafting synthetic polymeric branches onto puried


Plant
polysaccharide backbone (Pal et al., 2012).

Washing and removal of undesirable parts 5. Grafted occulants/graft copolymers

The continuous increase of market needs for efcient and


Aqueous extraction effective occulants in wastewater treatment has induced the
development of graft copolymers for occulation of wastew-
ater. Grafted materials thus have emerged as new materials
Filtration to get mucilaginous extract that pose tremendous potential in treating wastewater due
to its unique properties and superior performance compared
to original components (conventional polymeric occulants)
Precipitation with alcohol (Lee et al., 2012). The modication of natural polysaccharides
has been explored as a way of combining their best attributes
with those of synthetic polymers and therefore enhance the
Washing of precipitate with acetone aggregating power of occulants by increase the ratio of effec-
tive component and positive electric charge of occulants
(Wang et al., 2008b).
Drying Polysaccharides are fairly shear stable, in contrast with long
chain synthetic polymers, and are biodegradable. However,
Fig. 3 General processing steps in preparation of they have lower efciencies and thus higher concentrations
plant-based occulants. or higher dosage are needed (Mishra et al., 2012). It is thus evi-
dent that all polymers, whether natural or synthetic, have one
results revealed that it exhibited high occulating property or another disadvantage. Many attempts have been made to
where more than 90% colour removal and 80% of COD reduc- combine the best properties of both by grafting synthetic poly-
tion were obtained after treatment. mers onto the backbone of natural polymers. Many grafted
occulants such as polymethylmethacrylate grafted psyllium
4.5. Cellulose (Psy-g-PMMA) (Mishra et al., 2014; Wang et al., 2009), poly-
acrylamide grafted starch (St-g-PAM) (Mishra et al., 2011),
Cellulose is one of the most abundant natural polysaccha- polyacrylamide grafted carboxymethyl guar gum (CMG-g-
ride. It has been the subject of research in recent years, PAM) (Pal et al., 2011), hydroxypropyl methyl cellulose grafted
mainly with respect to modify its physical and chemical struc- with polyacrylamide (HPMC-g-PAM) (Das et al., 2013) and
ture by improving its properties and broadening its industrial poly(2-hydroxyethylmethacrylate) grafted agar (Rani et al.,
applications (Das et al., 2012). Anionic sodium carboxymethyl- 2013) have been synthesised and their occulating prop-
cellulose (CMCNa) that was prepared from an agricultural erty was tested in synthetic wastewater (kaolin suspension)
waste date palm rachis was tested as eco-friendly occulants using Jar test procedure. The positive outcome of occula-
coupled with aluminium sulphate as coagulant for removal tion efciency in pollutants removal suggested the possible
of turbidity in drinking water treatment (Khiari et al., 2010). application of these occulants in wastewater treatment.
In another study, anionized dicarboxylic acid nanocellulose As presented in Table 7, many graft copolymers have been
(DCC) occulant was produced and examined its occulat- synthesised successfully by grafting polyacrylamide or poly(2-
ing property with ferric sulphate as coagulant in municipal methacryloyloxyethyl) trimethyl ammonium chloride chains
wastewater (Suopajrvi et al., 2013). onto gums (Pal et al., 2011), chitosan (Wang et al., 2007), sodium
alginate (Pal et al., 2012), celluloses (Das et al., 2013), starches
4.6. Challenges (Sen et al., 2009), oatmeal (Bharti et al., 2013) and agar (Rani
et al., 2012). The occulating properties of the graft copoly-
Even though bio-occulants displayed promising occulat- mers were examined in various types of wastewater treatment
ing efciency in treatment of different types of wastewater (e.g. pulp mill wastewater, municipal sewage wastewater, tex-
but its future development is constrained by some disadvan- tile efuent, and raw mine wastewater) and found that their
tages. Natural polymers have shorter shelf life because its occulating action depends on their molecular extensions in
active components will biodegrade with time and thus needs aqueous solution.
to be suitably controlled. Furthermore, the ocs tend to loose Further, by variation in the number and length of grafted
stability and strength with time because of their biodegrad- polyacrylamide chains onto the backbone, it has been found
ability. Most biodegradable natural and biopolymers contain that the graft copolymers have fewer and longer dangling poly-
hydrolysable groups along with the main chain which can mer chains with high molecular weight and high branched
cause biodegradation to happen via hydrolysis (Singh et al., structure. Such characteristics give easy approachability to
2000). In addition, some of the anionic bio-occulants (e.g. tan- contaminants in efuent and thus are claimed to be more
nin, cellulose, alginate) are moderately effective and only can efcient as occulating agents at low dosage (Bolto and
be utilised as coagulant aid. In the coagulationocculation Gregory, 2007; Singh et al., 2000). The easy approachability
process, cationic coagulant is required for charge neutral- model of occulation (Brostow et al., 2007; Singh et al., 2000)
isation before bio-occulant could bridge the micro-ocs showed that the presence of grafted polyacrylamide chains
together and high dosage is needed to achieve efcient oc- would enhance the hydrodynamic volume (i.e. radius of gyra-
culation. Hence, in order to address all these concerns, new tion) of a polymer in solution, and thereby increasing its
generation of polymeric occulants has been developed by occulation ability. Some research works revealed that graft
500 Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508

Table 7 Application of grafted occulants in wastewater treatment.


Coagulant(s) Flocculant(s) Type of wastewater Optimum results Reference

Aluminium chloride Chitosan grafted PDMC Paper recycling Turbidity 6878.7NTU Wang et al. (2007)
(poly(2- wastewater
methacryloyloxyethyl)
trimethyl ammonium
chloride)
Aluminium chloride (2-methacryloyloxyethyl) Pulp mill wastewater Turbidity 99.4% removal Wang et al. (2009)
trimethyl ammonium
chloride (DMC) grafted
chitosan (cationic)
Lignin 81.3% removal
COD 90.7% removal
Polyacrylamide grafted Municipal sewage Turbidity 204NTU Sen et al. (2009)
carboxymethylstarch wastewater
(CMS-g-PAM)
TS 602356 ppm
Hydrolysed polyacrylamide Textile industry Turbidity 9754NTU Sen et al. (2011)
grafted wastewater
carboxymethylstarch (Hyd.
CMS-g-PAM)
TS 640309 ppm
COD 586221 ppm
Aluminium chloride Starch-g-PAM-g-PDMC Pulp mill wastewater Turbidity 99.6% removal Wang et al. (2011)
[polyacrylamide and poly
(2-methacryloyloxyethyl)
trimethyl ammonium
chloride]
Lignin 88.4% removal
Water recovery 74% removal
Polyacrylamide grafted Municipal sewage Turbidity 649NTU Pal et al. (2011)
carboxymethyl guar gum wastewater
(CMG-g-PAM)
TS 630230 ppm
COD 540210 ppm
Fe3+ , Mn2+ , Cr2+ , Almost 100%
Ni2+ removal
Dye solution COD 63.5% removal
Carboxymethylstarch Municipal sewage COD 540205 ppm Pal et al. (2012)
grafted polyacrylamide, wastewater
tamarind kernel
polysaccharide grafted
polyacrylamide, sodium
alginate grafted
polyacrylamide (nonionic
or slightly anionic)
TSS 33555 ppm
Fe3+ , Mn2+ , Cr2+ , Nearly 100%
Ni2+ removal
Hydroxypropyl methyl Raw mine Turbidity 386.525.3NTU Das et al. (2013)
cellulose grafted with wastewater
polyacrylamide
(HPMC-g-PAM)
TS 928.7167.5 ppm
COD 364.2112.6 ppm
Carboxymethyl chitosan Dye solution Anionic dye 93% removal Yang et al. (2013)
grafted polyacrylamide (methyl orange)
(CMC-g-PAM)
Cationic dye 95% removal
(basic bright
yellow)
Al3+ 85.8% removal
COD 90.4% removal
Polyacrylamide grafted Municipal sewage Turbidity 6328NTU Bharti et al.
oatmeal (OAT-g-PAM) wastewater (2013)
TS 500100 ppm
Polyacrylamide grafted agar Municipal TSS 22079.5 ppm Rani et al. (2012)
wastewater
COD 418186 ppm
Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508 501

copolymers showed superior occulation characteristics in photosensitizor can also be used, but low penetration of UV-
turbidity removal when compared with commercially avail- rays makes it suitable for surface grafting only.
able occulants (Pal et al., 2005; Singh et al., 2006; Wang et al., Up to now, the best method of graft copolymer synthesis is
2008a). by use of microwave radiation to generate the free radical sites
Another great advantage of grafted occulant is the conse- on the backbone polymer (Mishra et al., 2011) but this method
quent reduced biodegradability because of the drastic change is associated with high production cost. As a summary, more
in the original regular structure of the natural polymer as well researches are needed to discover an environmental friendly
as the increased synthetic polymer content in the product. and economic feasible method for synthesis of high quality
The graft copolymers are found less susceptible to biodegra- grafted occulants which exhibit excellent capability in pol-
dation because grafting promotes alteration of structure of lutants removal and these modied products can be further
polysaccharide molecules and thus will make it less suitable exploited for the treatment of many industrial efuents.
as a substrate for enzymatic degradation. Moreover, the inert
polyacrylamide content also increases with grafting polysac- 6. Selection of occulants
charides, making it less prone to biological attack and more
biodegradable resistant (Singh et al., 2000). It is also observed After understanding the treatment processes including
that grafting of shear degradable polymers onto the rigid coagulationocculation and direct occulation and different
polysaccharide backbone provides fairly shear stable systems types of occulants, the task to achieve the desired clarica-
(Singh et al., 2000). tion or purication will be much easier. Based on literature
In principle, cationic organic occulants should be more work, the occulants that have been used for treatment of
effective in dealing with negatively charged contaminants or different types of wastewaters are compiled and presented
particle suspensions, such as clay and dye. Therefore, cationic in Table 8. For any wastewater treatment, the rst step is to
occulants have been synthesised by incorporating a cationic examine the characteristics of the wastewater where it will
moiety N-(3-Chloro-2-hydroxypropyl) trimethyl ammonium determine the selection of treatment process. As presented
chloride (CHPTAC) onto the backbone of guar gum (Singh et al., in Table 3, coagulationocculation is normally suitable for
2006) or starch (Pal et al., 2005; Pal et al., 2008) in presence any kind of wastewaters that contain suspended and dis-
of sodium hydroxide. These studies showed that the cationic solved constituents while direct occulation is only applicable
occulants with longer CHPTAC chains showed better oc- to treat organic-based efuents that contain suspended solids.
culation performance compared with commercially available The next move is to choose the type of occulant(s) to
occulants in suspension containing negatively charged par- be used. As the surface charge of the colloidal suspensions
ticles. is generally negative, thus cationic coagulant or occulant is
However, some wastewater such as textile efuent is com- always elected. For coagulationocculation process, cationic
plicated and may contain undesirable cationic and anionic coagulant is commonly coupled with non-ionic or anionic oc-
colloidal particles. Therefore, it was proposed that ampho- culants. On the other hand, cationic or anionic occulants are
teric occulants containing both cationic and anionic ions usually selected for direct occulation process. There is a wide
could eliminate both cationic and anionic contaminants. In variety of occulants available in the market with different
recent years, amphoteric chitosan-based occulants have molecular weight and charge density. Normally, high molec-
been synthesised and their occulating characteristics have ular weight occulants are preferable because it is associated
been evaluated using kaolin suspension as synthetic wastew- with bridging mechanism which is stronger compared to other
ater (Yang et al., 2012a,b), raw water from river (Yang et al., occulation mechanisms.
2012a), and dye-containing solution (Yang et al., 2013). It
was noticed that amphoteric chitosan copolymer showed
7. Flocculation mechanisms
higher removal efciency compared to chitosan and produced
notably more compacted ocs.
Generally, development of ocs formation involves several
In short, grafting is the most effective way of regulating
steps occurring sequentially:
the properties of polysaccharides which can be tailor-made
according to the needs and produce high efcient graft
copolymers. However, the main problem in the case of graft (a) Dispersion of the occulant in the solution.
copolymers is the lack of commercial methods of synthesis (b) Diffusion of the occulant towards the solid-liquid inter-
(Mishra et al., 2011). The chief methods of synthesis of grafted face.
polysaccharides involve the use of chemical free radical ini- (c) Adsorption of the occulant onto the surface of the parti-
tiator (conventional method), high energy radiations (gamma cles.
and X-ray), UV-radiation based method and microwave based (d) Collision of particles carrying an adsorbed occulant with
methods. other particles.
The conventional method of synthesis uses a chemical free (e) Adsorption of the occulant onto other particles in order
radical initiator (e.g. ceric ammonium nitrate or CAN) to gen- to form microocs.
erate free radical sites on the backbone polymer, where the (f) Growth of the microocs to larger and stronger ocs by
monomer of the graft gets added up to form the graft chain successive collision and adsorption.
(da Silva et al., 2007; Sen et al., 2009). This method of synthe-
sis has low reproducibility and is not suitable for commercial Several occulation mechanisms such as polymer bridg-
scale synthesis. A better method of graft copolymer synthe- ing, polymer adsorption and charge neutralisation (including
sis is by using high energy radiation (gamma rays or electron electrostatic patch effects), depletion occulation, displace-
beam) as the free radical generator (Vahdat et al., 2007; Wang ment occulation, etc. have been proposed to explain the
et al., 2008a) but this method can cause damage to the polysac- destabilisation of colloids and suspensions by polymers and
charide backbone (radiolysis). UV rays in presence of suitable the mechanism of ocs formation (Bolto and Gregory, 2007;
502
Table 8 Selection of occulants based on different wastewaters.
Industry area Type of wastewater Treatment Coagulant Cationic Neutral Anionic Reference
process (commonly occulant occulant occulant

Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508


is cationic)

Food and beverage Coffee wastewater C-F Zayas Perez et al. (2007)

Beverage wastewater C-F Amuda and Amoo (2007)

Sauce wastewater C-F Martn et al. (2011)

Paper Pulp and paper mill wastewater C-F Ahmad et al. (2008), Irfan et al.
(2013) and Rodrigues et al. (2008)

D-F Razali et al. (2011) and Wong et al.
(2006)

Ink-containing efuent C-F Roussy et al. (2005)

Cardboard industry wastewater D-F Renault et al. (2009a,b)

Agricultural production Palm oil mill efuent C-F Ahmad et al. (2005)

Aquaculture wastewater D-F Ebeling et al. (2005)

Olive mill efuent C-F Ginos et al. (2006)

D-F Ginos et al. (2006) and Sarika et al.
(2005)

Abattoir wastewater C-F Amuda and Alade (2006)

Dye/textile Dye-containing/textile wastewater C-F Joo et al. (2007) and Wu et al. (2012)

D-F Kang et al. (2007), Szygua et al.
(2009) and Yue et al. (2008)

Municipal Sewage efuent D-F Mishra et al. (2002)

Municipal wastewater C-F Suopajrvi et al. (2013)

D-F Beltrn-Heredia and
Snchez-Martn (2009)

Others Tannery efuent D-F Mishra et al. (2002) and Mishra
et al. (2004)

Ceramic wastewater D-F Chong et al. (2009)

Polymer efuent C-F Sher et al. (2013)
Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508 503

Waals forces and the colloidal suspension becomes desta-


bilised (Kleimann et al., 2005). If too much polymer is used,
however, a charge reversal can occur and the particles will
again become dispersed, but with a positive charge rather than
negatively charged. Sometimes, the ocs formed with charge
neutralisation are loosely packed and fragile and settle slowly.
Thus, addition of another high molecular weight polymer with
bridging effect is necessary to bond the microocs together
for fast sedimentation and high water recovery (Ahmad et al.,
Fig. 4 Schematic view of a charge neutralisation 2008).
occulation mechanism (Bohuslav Dobias, 2005).
7.1.2. Polymer bridging
Renault et al., 2009a). The main mechanisms of coagula- In general, polymer bridging occurs when long chain polymers
tion/occulation involved in the removal of dissolved and with high molecular weight (up to several million) and low
particulate contaminants which are often cited are charge charge density (Caskey and Primus, 1986) adsorbed on par-
neutralisation, bridge formation and electrostatic patch. ticles in such a way that long loops and tails extending or
These mechanisms are crucially dependent on the adsorption stretching some way into solution far beyond the electrical
of occulants on particle surfaces (Bolto and Gregory, 2007). If double layer (Fig. 5a). This gives the possibility attachment
there is some afnity between polymer segments and a parti- and interaction of these dangling polymer segments to other
cle surface, then adsorption of polymer chains may occur. particles, thus create bridging between particles as shown in
Fig. 5(b) (Biggs et al., 2000; Blanco et al., 2002; Lee et al., 2012).
7.1. Mechanism for chemical occulants For effective bridging to occur, the length of the polymer
chains should be sufcient to extend from one particle surface
7.1.1. Charge neutralisation to another. Hence a polymer with longer chains (high molec-
For the case where the occulant and the adsorption site are of ular weight) should be more effective than one with shorter
opposite charge, generally charge neutralisation is postulated chains (low molecular weight) (Razali et al., 2011). Besides,
as the major mechanism. In many practical cases, hydropho- there should be sufcient unoccupied surface on a particle for
bic colloidal particles in wastewater are negatively charged attachment of segments of polymer chains adsorbed on other
and thus inorganic occulants (metal salts) and cationic poly- particles. It follows that the amount of polymer should not be
electrolytes are preferable. The occulation could occur simply excessive (adsorbed amount should not be too high), other-
as a result of the reduced surface charge of the particles wise the particle surfaces will be overly coated with polymer
(reduction of zeta potential) and hence a decreased electrical such that no sites are available to bridge with other particles
repulsion force between colloidal particles, which allows the (Sher et al., 2013). Here the particles are said to be restabilised
formation of van der Waals force of attraction to encourage as shown in Fig. 5(c).
initial aggregation of colloidal and ne suspended materials Thus, there is only a limited adsorbed amount of polymer
to form microoc (Fig. 4). is needed and excess levels can give restabilisation. Of course,
In many studies, it has been found that optimum occu- the adsorbed amount should not be too low; otherwise not
lation occurs at polyelectrolytes dosages around that needed enough bridging contacts could be formed. These consider-
to just neutralise the particle charge, or to give a zeta poten- ations lead to the idea of an optimum dosage for bridging
tial close to zero (isoelectric point). At this point, the particles occulation (Bolto and Gregory, 2007). It is well established
would tend to agglomerate under the inuence of the Van der that polymer bridging can give much larger and stronger

Fig. 5 (a) Adsorption of polymer and formation of loops available for binding. (b) Polymer bridging between particles
(aggregation). (c) Restabilisation of colloid particles (oc breakup) (Sharma et al., 2006).
504 Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508

can give particle attachment and hence occulation (Fig. 6c)


(Bolto and Gregory, 2007). Flocs produced in this way are not
as strong as those formed by bridging, but stronger than ocs
formed in the presence of metal salts or by simple charge neu-
tralisation. The charge density of polyelectrolytes needs to be
quite high for efcient electrostatic patch occulation. As the
charge density is reduced, bridging occulation becomes more
likely (Eriksson et al., 1993).

7.2. Mechanism for natural bio-occulants

The properties of chitosan, including its cationic behaviour


(reactive amino and hydroxyl groups) and high molecular
weight, may be used for both coagulation by charge neutralisa-
tion and occulation by bridging mechanism (Li et al., 2013). In
a study that investigated coagulation and occulation of dye-
containing solutions using the chitosan, the anionic dye was
electrostatically attracted by protonated amine groups from
chitosan leading to neutralisation of the anionic charges of
dyes and then the occulation was further enhanced by the
bridging mechanism which bind the agglomerates together
and settle (Guibal and Roussy, 2007). The behaviour of chi-
tosan involves two factors, namely hydrophobic interactions
and the possibility of chain association through hydrogen
bridges (Szygua et al., 2009), depending on the nature of the
colloids, characteristics of chitosan such as molecular weight
and degree of deacetylation, the pH of the suspension and the
experimental conditions (i.e., concentrations).
For anionic bio-occulants (cellulose, tannin and sodium
alginate), they are unable to occulate anionic contaminants
from the wastewater without the assistance from a cationic
coagulant/occulant. Therefore, addition of inorganic metal
salts (e.g. aluminium and ferric salts) or cationic polymer (e.g.
chitosan) before addition of bio-occulant is necessary for
charge neutralisation of negatively charged impurities (Khiari
et al., 2010; zacar and Sengil, 2003; Roussy et al., 2005;
Suopajrvi et al., 2013; Wu et al., 2012). After charge neutral-
isation, anionic cellulose or tannin with negatively charged
backbone (carboxyl and hydroxyl groups) allowed the polymer
molecules to be extended into solution and produce loops and
Fig. 6 (a) Negatively charged particles. (b) Cationic tails to promote bridging of ocs (Suopajrvi et al., 2013).
occulants. (c) Charge neutralisation occulation by patch It was interesting to notice that most of the mucilage
mechanism. Arrows in (c) show attraction of opposite extracted from plants (plant-based bio-occulants) is either
charges (Sharma et al., 2006). anionic or non-ionic, and they can be used in wastewater
treatment without addition of coagulant (direct occulation).
aggregates (ocs) than those formed in other ways. In addi- For the study that investigated the occulation behaviour of
tion, bridging contacts are also more resistant to breakage at textile wastewater treated with Plantago psyllium mucilage
elevated shear levels. (Mishra and Bajpai, 2005) and Tamarindus indica mucilage
(Mishra and Bajpai, 2006), polymer bridging was proposed as
7.1.3. Electrostatic patch the plausible mechanism. For other bio-occulants (Mallow
When high charge density polyelectrolytes with low molec- and Tamarind mucilage) where the surface charge is unknown
ular weight adsorb on negative surfaces with a fairly low or unidentied, its occulation mechanism is difcult to be
density of charged sites, bridging capability is reduced and predicted and has not been literally discussed with research
another possibility arises, which is known as electrostatic ndings.
patch mechanism. The basic idea is that, when a highly
charged cationic polymer (Fig. 6b) adsorbs on a weakly charged 7.3. Mechanism for grafted occulants/graft
negative surface (Fig. 6a), to give overall neutrality, it is not copolymers
physically possible for each surface charged site to be neu-
tralised by a cationic polymer segment (Blanco et al., 2002). The occulation mechanism for grafted occulants involved
There is formation of cationic patches or islands between in wastewater treatment is a combination of charge neutrali-
regions of uncoated, negatively charged surfaces. sation and polymer bridging (Pal et al., 2011; Song et al., 2011;
An important consequence of patchwise adsorption is Yang et al., 2012a, 2013). Charge neutralisation predominates
that, as particles approach closely, there is an electrostatic at the beginning of the occulation process and produces
attraction between positive patches and negative areas, which numbers of insoluble complexes with a rapid speed. Then,
Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508 505

Table 9 Flocculation mechanism for different types of occulants.


Category of occulants Type of occulant Flocculation mechanism

Chemical coagulants Inorganic metal salts Charge neutralisation

Chemical occulants Polyelectrolytes with low MW and low CD Charge neutralisation


Polyelectrolytes with high MW and low CD Bridging
Polyelectrolytes with low MW and high CD Electrostatic patch
Polyelectrolytes with high MW and high CD Electrostatic patch + bridging

Bio-occulants Cationic chitosan Charge neutralisation + bridging


Anionic cellulose and tannin and sodium alginate Bridging
Anionic/neutral plant-based occulants Bridging

Grafted occulants Amphoteric/cationic/anionic graft copolymers Charge neutralisation + bridging/bridging only

Table 10 Case studies about occulation mechanism.


Type of occulant Characteristics of Flocculation Flocculation Reference
occulant medium mechanism

Quaternary ammonium based High MW (16 106 ), Colloidal dispersion of Bridging Biggs et al. (2000)
derivative of polyacrylamide high CD (100%) anionic polystyrene
(cationic) latex particles
Cationic polyacrylamide (C-PAM) High MW, low CD Suspension of calcium Bridging Blanco et al. (2002)
carbonate
Polyethyleneimine (cationic) Low MW, high CD Electrostatic patch
PolyDADMAC (cationic) Medium MW, medium Charge neutralisation
CD

Cationic copolymers of Medium MW (3 105 ), Suspension of silica Bridging Zhou and Franks (2006)
acrylamide/ low CD (10%) particles
diallyldimethylammonium, Medium MW (1.1 105 ), Charge neutralisa-
chloride medium CD (40%) tion + bridging/bridging

Cationic homopolymer of Medium MW (1.2 105 ), Electrostatic patch


diallyldimethylammonium high CD (100%)
chloride

Cationic polyacrylamide High MW, low CD Suspension of calcium Bridging Rasteiro et al. (2007)
(C-PAM) carbonate
High MW, high CD Electrostatic patch

Cationic polyacrylamide High MW (7.2 106 ), Suspension of calcium Electrostatic Rasteiro et al. (2008)
(C-PAM) high CD (80%) carbonate patch + bridging
High MW (13 106 ), Bridging
medium CD (50%)

through bridging effect due to the exible polymeric graft polymeric occulants by using Light Diffraction Scattering
chains, the insoluble complexes aggregate and form larger (LDS) technique. As shown in Table 10, it is clear that molec-
net-like ocs. Finally, the compacted ocs are formed and set- ular weight and the charge density play the important role to
tled down rapidly (Yang et al., 2013). inuence and decide the acting mechanism.
Other research works revealed that bridging is the lead- In order to control and optimise the occulation process,
ing occulation mechanism (Das et al., 2013; Pal et al., 2011). it is highly important to know and understand the occu-
The reason for better occulation characteristics of graft lation mechanism during the whole process. However, the
copolymers over linear polymer is essentially due to polymer investigation and discovery of the underlying mechanism for
bridging mechanism. Segments of the polymer chain adsorbed removal of impurities or contaminants from wastewater with
onto different particles surface, forming bridges between adja- bio-occulants and grafted occulants is still lacking and
cent particles and nally linked all the particles together. The immature.
length of the polymer chains of grafted occulants are longer
and the radius of gyration is higher, thus the adsorbed poly-
mer molecules tend to adopt more extended conguration for 8. Conclusion and future perspectives
interacting with more than one particle.
The potential application of conventional occulants, bio-
7.4. Summary of occulation mechanism for different occulants and grafted occulants in wastewater treatment
types of occulants has been veried and well investigated. They have shown
remarkable results in reduction or removal of environmen-
The occulation mechanism for different types of occulants tal concerned parameters such as TSS, turbidity, COD and
could be summarised in Table 9. In addition, some case studies colour with more than 90% removal was achieved in some
have been conducted to investigate the underlying mecha- of the studies. Although many occulating materials have
nism behind the occulation process induced by chemical been developed and successfully used in removing pollutants
506 Process Safety and Environmental Protection 9 2 ( 2 0 1 4 ) 489508

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