Professional Documents
Culture Documents
MANAGUA
MAN Diesel & Turbo
S 946 Flex Separation Module
S 946 Flex Separation Module
System Manual - English
System Manual
English
2
System Description 3
Operating Instructions 4
Parameter List 5
Installation System
Reference
7
Separator Manual
Marine & Diesel Equipment
With Spare Parts Catalogue
8
Anncillary Components
With Spare Parts Catalogue
9
Printed June 2008
Document No. 587876-02
Configuration No. 108918-25
ANNEX 10
MAN Diesel & Turbo
MANAGUA
Process data
Lubeoil Separator type S946
Delivery as Flex Modules
Order Managua
th
December 16 , 2014
4
General
ALCAPTM-System
ALCAPTM was specially developed for cleaning of heavy fuel oils
Max. density of the oils to be cleaned 1.010 kg/m at 15 C
Combination of purifier and clarifier within one machine, thus no more series arrangement of a
purifier followed by a clarifier necessary
Continuous supervision of changes in water content in the clean oil outlet
Measuring principle independent from the conductivity of the separated water
Process conditions
treated Oil Lube Oil
viscosity 84 cSt/50C
density 895 kg /m3 at 15C
feed temperature min. 50C
separation temperature 95C at normal conditions
max. effective capacity 5.000 l/h
colour C3, RAL 9002
Separator
type S946
quantity 1
separation principle ALCAP
discharge system centrishoot
clean oil discharge pressure 3.0 bar
electric motor, IE2 11,0 kW
sludge production (without water and solids), 1h discharge 153
Pump
working principle screw pump
type ALP 0075
quantity 1 per separator
pump capacity 5.090 l/h,
suction height 4,4 m
delivery height approx. 2 bar
speed 1.700 1/min
electric motor, IE2 2,0 kW
Steam heater
type CBM 30-40
quantity 1 per separator
steam pressure, temperature of the system 9 bar / 175C
design steam pressure, temperature heater 6 bar / 164C
pressure drop steam, oil 0,03 bar / 0,36 bar
oil temperature 50 --> 95C
steam consumption 197 kg/h
duty margin 38%
max. operation pressure / temperature 16 bar, 225C
Enviromental conditions
ambient temperature max. 55C
humidity 95 RH
altitude max. 1.500m for 95C separation temperature
installation of equipment indoor
6
Electrical supply
voltage / frequency 440 V, 60 Hz
control voltage 230 V
valve operating voltage 24 V
Operating water
Hardness < 180 g Ca CO3, 10 dH
chloride ions <100 ppm NaCl
pH- value 6,5 - 9
suspended matter max 10 ppm
particle size max. 50 m
feed temperature between +5 and 55C
feed pressure between 2 and 8 bar
required capacity of water min. flowrate 11 l per minute
average water consumption per discharge 6,4 liter
Compressed air
feed pressure between 5 and 8 bar
average air consumption 1,01 Nm3/h
1 5,0
0,8 4,0
torque (Nm)
0,6 3,0
0,4 2,0
0,2 1,0
0 0,0
0 0,5 1 1,5 2 2,5 0 500 1000 1500 2000
capacity
100
90
capcity (l/min)
80
70
60
50
40
30
20
10
0
0 0,5 1 1,5 2 2,5
&ND&Field1051744:VI&Field1051745:Auslegung&Field64:20.09.2012&Field1051747:148414&Field1056706:0010&Field1:
subject to change (04/2013) Version: 14.4.1 COPY RIGHT by KRAL
Alfa Laval Kolding A/S, P O Box 802, 6000 Kolding, Denmark; Tel.: +45 79 32 22 00 17. Dezember 2014
www.alfalaval.com, E-mail: info.dk@alfalaval.com
10
S and P Flex Separation 11
Safety
Printed Feb 2008
Book No. 584610-02 V 1
12
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
Copyright Alfa Laval Tumba AB 2008.
13
S AND P FLEX SEPARATION SAFETY 1 SAFETY INSTRUCTIONS
1 Safety Instructions
P0 03 7 02 A
precautions presented in this manual.
Failure to do so may cause a fatal accident.
P00 3 62 3A
must be used for this function only, and strictly
within Alfa Lavals specifications.
Incorrect operation or maintenance may result
in a heavy unbalance, reduction of material
strength, etc. that could lead to serious
breakdown with fatal injury or damage to
property.
For safe operation, strictly follow the
instructions for installation, operation and
maintenance in this manual.
584610-02 1
14
1 SAFETY INSTRUCTIONS S AND P FLEX SEPARATION SAFETY
2 584610-02
15
S AND P FLEX SEPARATION SAFETY 1 SAFETY INSTRUCTIONS
Disintegration hazard
If unusually strong vibration occurs, press the
Emergency Stop button and leave the room.
Do not enter the room after an emergency stop
while the separator is still rotating.
584610-02 3
16
1 SAFETY INSTRUCTIONS S AND P FLEX SEPARATION SAFETY
Start-up
Check that the separator is correctly assembled
and connected to power supply of correct voltage
and frequency. The control panel must be ON.
Be specially observant during start-up. If there
is any abnormal vibration, immediately stop the
separator and investigate the cause. Clean the
bowl if it contains sediment.
ING
WARN
!
Breakdown hazard
Assemble the separator completely before start. All
couplings, covers, and guards must be in place and
properly tightened. Failure to do so may lead to
X0 2 47 61 A
breakdown.
ING
WARN
!
Electrical hazard
Follow local regulations for electrical installation and
earthing (grounding).
ING
WARN 50 Hz?
!
60 Hz?
Breakdown hazard
P 00 36 06 A
4 584610-02
17
S AND P FLEX SEPARATION SAFETY 1 SAFETY INSTRUCTIONS
ING
WARN
!
ON
CAUTI
!
ON
CAUTI
!
584610-02 5
18
1 SAFETY INSTRUCTIONS S AND P FLEX SEPARATION SAFETY
Operation
ING
WARN
!
Excessive vibration
If vibration increases, or continues at full speed,
keep bowl filled and stop the separator.
The cause of the vibration must be determined and
corrected before starting again!
Excessive vibration may be due to incorrect
assembly or insufficient cleaning of the bowl.
ING
WARN
!
Breakdown hazard
If strong vibration occurs, press the emergency
stop button and evacuate the room.
Never discharge a vibrating separator. Vibration
P0 0 36 06 A
may then become violent and result in breakdown.
ING
WARN
!
Disintegration hazard
After an emergency stop, the cause of the fault
must be identified.
If all parts have been checked and the cause not
found, contact Alfa Laval for advice before
restarting the separator.
ING
WARN
!
Burning hazard
Lubricating oil and various machine surfaces can be
hot and cause burns.
ING
WARN
!
Noise hazard
Use ear protection if noise levels are high.
6 584610-02
19
S AND P FLEX SEPARATION SAFETY 1 SAFETY INSTRUCTIONS
ING
WARN
!
Breakdown hazard
Never reset an alarm without first finding and
remedying the cause.
ING
WARN
!
Disintegration hazard
Do not discharge a vibrating separator. Vibration
can increase if solidified sludge is only partially
discharged.
ON
CAUTI
!
X0 23 71 6A
Burn hazard
Avoid contact with hot surfaces. Process pipes,
various machine surfaces, and processed liquid
can be hot and cause burns.
ON
CAUTI
!
Slip hazard
Check all connections for leakage.
Oil leakage may make the floor slippery.
ING
WARN
!
584610-02 7
20
1 SAFETY INSTRUCTIONS S AND P FLEX SEPARATION SAFETY
Stop
ON
CAUTI
!
Breakdown hazard
Stop the separator by means of the control unit, and
not by turning off the motor.
Emergency stop
ING
WARN
!
Disintegration hazard
If unusually strong vibration occurs, press the
X02 4 57 9A
Emergency Stop button and leave the room
Do not enter the room after an emergency stop
while the separator is still rotating.
ING
WARN
!
Disintegration hazard
Do not start the separator after an emergency stop
without first remedying the cause of the
emergency.
Make sure that the bowl is clean before restart.
8 584610-02
21
S AND P FLEX SEPARATION SAFETY 1 SAFETY INSTRUCTIONS
R
! DANGE
Entrapment hazard
X0 24 76 4 A
Make sure that rotating parts have come to a
complete standstill before starting any dismantling
work. The rotation indicator lamp, where applicable,
must be off.
ING
WARN
!
Entrapment hazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
Make sure that separator has come to a complete
standstill before starting any dismantling work
ING
WARN
!
Disintegration hazard
Do not start the separator after an emergency stop
without first remedying the cause of the emergency.
Make sure that the bowl is clean before restart.
Maintenance
R
! DANGE
Entrapment hazard
Make sure that rotating parts have come to a
complete standstill before starting any dismantling
work. The rotation indicator lamp, where applicable,
must be off.
X 02 47 64 A
584610-02 9
22
1 SAFETY INSTRUCTIONS S AND P FLEX SEPARATION SAFETY
ING
WARN
!
Disintegration Hazards
Separator parts that are either missing, worn
beyond their safe limits or incorrectly assembled,
may cause severe damage or fatal injury.
ON
CAUTI
!
ING
WARN
!
Disintegration hazards
Use of imitation spare parts may cause severe
damage.
ING
WARN
!
Entrapment hazard
To avoid accidental start, switch off and lock power
I0 02 9 33 A
supply before starting any dismantling work.
Make sure that the separator has come to a
complete standstill before starting any dismantling
work.
ING
WARN
!
ING
WARN
!
Crush hazard
The top disc can adhere to the bowl hood when
lifting. Be careful not to accidentally drop it.
10 584610-02
23
S AND P FLEX SEPARATION SAFETY 1 SAFETY INSTRUCTIONS
ING
WARN
!
ING
WARN
!
Crush hazard
The distributor and disc stack can adhere to the top
disc. Separate them from the top disc so that they
do not accidentally drop.
ON
CAUTI
!
Cut hazard
Sharp edges on the separator discs may cause cuts
ING
WARN
!
Crush hazard
The ring on the lifting tool must be pushed down
against the discharge slide, otherwise the discharge
slide may come loose from the tool.
ING
WARN
!
Crush hazard
Support the bowl body when turning to prevent it
from rolling.
ING
WARN
!
Crush hazard
The motor will come off if the screws are unscrewed.
584610-02 11
24
1 SAFETY INSTRUCTIONS S AND P FLEX SEPARATION SAFETY
ING
WARN
!
Crush hazard
Do not rotate the spindle assembly during lifting.
The spindle assembly may otherwise come loose
from the lifting tool.
ING
WARN
!
ING
WARN
!
Crush hazard
If not supported, the motor with coupling will drop
when removing the screws.
ING
WARN
!
Electrical hazard
If the cables are not disconnected during lifting
procedures, they may become damaged.
ON
CAUTI
!
Inhalation hazard
When handling friction blocks/pads wear a mask to
avoid inhalation of dust.
DO NOT USE COMPRESSED AIR TO REMOVE
DUST. Remove dust using vacuum or a damp cloth.
ING
WARN
!
Crush hazard
The centrifugal clutch is heavy and can fall, causing
injury, when loosened from the motor shaft.
12 584610-02
25
S AND P FLEX SEPARATION SAFETY 1 SAFETY INSTRUCTIONS
ING
WARN
!
Electrical hazard
Never wash down a separator with a direct water
stream.
Never play a water jet on the motor. Totally enclosed
motors can be damaged by direct hosing to the
same extent as open motors, resulting in short-
circuit and internal corrosion.
Max. 0,2 mm
ING
WARN
!
G 0 20 52 4 1
Disintegration hazards
Always contact your Alfa Laval representative if
you suspect that the depth of the corrosion damage
exceeds 0.5 mm (0.2 mm for bowl body and bowl
hood) or if cracks have been found. Do not
continue to use the separator until it has been
inspected and given clearance for operation by Alfa
Laval.
ING
WARN
!
Disintegration hazard
Pits and spots forming a line may indicate cracks
beneath the surface.
All forms of cracks are a potential danger and are
totally unacceptable.
Replace any part where corrosion can be
suspected of affecting its strength or function.
ING
WARN
!
Disintegration hazard
All forms of cracks are potentially dangerous as
they reduce the strength and functional ability of
components.
Always replace a part if cracks are present.
584610-02 13
26
1 SAFETY INSTRUCTIONS S AND P FLEX SEPARATION SAFETY
ING
WARN
!
Disintegration hazard
Erosion damage weakens parts by reducing the
thickness of the material.
Pay special attention to the pillars between the
sludge ports in the bowl wall.
Replace parts if erosion is suspected of affecting
strength or function.
ING
WARN
!
Disintegration Hazard
If the belt pulley must be renewed, check that the
new pulley has the correct diameter. An incorrect
pulley will cause the separator bowl to run at either
an excessive or insufficient speed.
ING
WARN
!
Burn hazard
Use protective gloves when handling any heated
parts.
ING
WARN
!
ING
WARN
!
Cut hazard
Do not put fingers between the frame and air
deflector while lowering the assembly.
ON
CAUTI
!
Disintegration hazard
Impact marks may cause the separator to vibrate
while running.
14 584610-02
27
S AND P FLEX SEPARATION SAFETY 1 SAFETY INSTRUCTIONS
ING
WARN
!
Crush hazard
The ring on the lifting tool must be pushed home
against the discharge slide, otherwise it may come
loose from the tool.
ING
WARN
!
ING
WARN
!
Crush hazards
A falling separator can cause accidents resulting in
serious injury and damage.
Never lift the separator by any other method than
described in this manual.
ING
WARN
!
Crush hazards
Use correct lifting tools and follow lifting
instructions.
ING
WARN
!
Disintegration hazard
I 0 02 93 5A
ING
WARN
!
I 00 2 93 B A
Disintegration hazard
Do not weld nor heat parts that are subject to high-
speed rotation.
584610-02 15
28
1 SAFETY INSTRUCTIONS S AND P FLEX SEPARATION SAFETY
Separator reassembled
ING
WARN
!
Breakdown hazard
Assemble the separator completely before restart. All
couplings, covers, and guards must be in place and
properly tightened. Failure to do so may lead to
X0 2 47 61 A
breakdown.
Cleaning in place
ON
CAUTI
!
Health Risk
Do not forget to disconnect the CIP equipment and
re-connect connections.
ON
CAUTI
!
16 584610-02
29
S AND P FLEX SEPARATION SAFETY 1 SAFETY INSTRUCTIONS
ING
WARN
!
Burn Hazard
The heater must not be used without the insulated
protection cover. This shields the hot surfaces and
also acts as a safety cover in the unlikely event of
leakage.
ON
CAUTI
!
Burn Hazard
To prevent pressure or heat shocks in the system,
adjustment of the flow rate must be carried out
slowly. The heater can otherwise be damaged.
ING
WARN
!
Burn Hazard
Shut off the oil flow and the heating medium flow
before starting maintenance.
ING
WARN
!
Corrosion Hazard
Pay strict attention to the safety instructions for the
cleaning liquid used.
ING
WARN
!
Burn Hazard
Make sure that the relief valve outlet leads into a
collecting tank or below floor level.
584610-02 17
30
1 SAFETY INSTRUCTIONS S AND P FLEX SEPARATION SAFETY
R
! DANGE
Electrocution Risk
Switch off the main power before opening the heater
junction box, or dismantling the heater.
ON
CAUTI
!
18 584610-02
S Flex Separation 31
System Description
Printed Jul 2010
Book No. 584621-02 V3
32
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
Copyright Alfa Laval Tumba AB 2010.
Original instructions
33
Contents
2 The Process.......................................................................................................................................5
2.1 Principle ....................................................................................................................................... 5
2.2 Process Cycle Start.................................................................................................................. 6
2.3 Discharge ..................................................................................................................................... 8
2.4 Increased Water Content ....................................................................................................... 9
584621-02
34
584621-02
35
S FLEX SEPARATION SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW
1 System Overview
The S-Type Separation System is designed for Cleaned oil leaves the separator through the oil
cleaning of fuel and lube oils for diesel engines, outlet while separated water and sludge
and fuel oil for gas turbine engines, in marine accumulate at the periphery of the rotating
and power applications. separator bowl.
Heated oil is fed through the separator to clean The control unit supervises the entire
the oil from solid particles and water. operation of the separation system, performing
monitoring, control, and alarm functions.
The basic separation unit comprises:
The process adapts automatically to certain
A separator.
changes in conditions, such as increased water
Ancillary equipment including control unit. content in the unprocessed oil, high or low oil
feed temperature, etc.
Optional equipment such as, butterfly valve,
vibration sensor, etc.
P 00 37 14 A
584621-02 1
36
1 SYSTEM OVERVIEW S FLEX SEPARATION SYSTEM DESCRIPTION
Feed pump
Feeds
unprocessed oil to the
separator.
Unprocessed oil
inlet
Oil return
Conditioning water
Opening water
Water inlet
Closing water
2 584621-02
37
S FLEX SEPARATION SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW
Control unit Pressure transmitter, oil Water transducer (MT60) Regulating valve (RV4)
(PT4) To manually regulate the
Supervises the separation Measures change in water
system. Measures the pressure in content in the cleaned oil, backpressure in the
the oil outlet, and signals the and signals the control clean oil outlet.
control unit. unit.
Pneumatically controlled
shut-off valve (V4)
PT
Water drain
Pressure transmitter,
water (PT5)
Drain valve (V5)
Measures the pressure in
the water drain outlet, and Opens to drain separated water
signals the control unit. from the separator.
584621-02 3
38
1 SYSTEM OVERVIEW S FLEX SEPARATION SYSTEM DESCRIPTION
EPC 60 Control
unit and starter
Safety valve
SV10A
(Lube oil
only)
EPC 60 Control
unit Water
transducer Operating
(MT60) air
Operating
water
Change-over
valve (V1) Combined
regulating valve
(RV4) and shut-off
valve (V4)
Clean oil
outlet
Temperature
transmitter
(TT1,TT2) Pressure
transmitter, oil
outlet (PT4)
Oil inlet
Pressure Oil in
transmitter, oil
inlet (PT1)
Drain valve
Oil out (V5)
Water
out
Sludge
outlet
P00 37 3 6E
4 584621-02
39
S FLEX SEPARATION SYSTEM DESCRIPTION 2 THE PROCESS
2 The Process
2.1 Principle
During the separation process, sludge and
water accumulate at the periphery of the
separator bowl. Oil
Sludge and
water
P 00 35 6B A
Sludge and water are discharged at preset time
intervals. During discharge, the oil inlet is
closed.
P 00 35 6C A
Excessive water can also be drained from the
separator bowl between discharges.
Water
P0 03 56 DA
584621-02 5
40
2 THE PROCESS S FLEX SEPARATION SYSTEM DESCRIPTION
P0 03 56 FC
ST
ensure the bowl is empty. The control unit then
starts the process cycle.
P0 03 56 G C
2 The control unit registers the time taken for
water addition. This water flow reference
value is later used to calculate the correct
amount of conditioning water and
displacement water to be added.
P 00 35 6 O C
6 584621-02
41
S FLEX SEPARATION SYSTEM DESCRIPTION 2 THE PROCESS
P 00 35 6N C
5 The change-over valve opens so that oil is
directed to the separator bowl. When Controller
P0 03 5 6M C
The cleaning process is now running.
Unprocessed oil is fed to the separator, and clean
oil is pumped from the separator.
584621-02 7
42
2 THE PROCESS S FLEX SEPARATION SYSTEM DESCRIPTION
2.3 Discharge
The separator discharges after a preset time has
elapsed. The following sequence takes place:
P0 0 35 6R C
3 After the calculated time for displacement
water addition has elapsed, the separator
discharges.
P 00 35 6J A
separation cycle begins.
8 584621-02
43
S FLEX SEPARATION SYSTEM DESCRIPTION 2 THE PROCESS
MT
PT
2 The water drain valve closes again, and the
transducer signal is evaluated.
P 00 35 6K C
3 If there is still an increase in water content,
the drain valve opens again. If the water
content is still high after the drain valve has
opened five times, a discharge is initiated.
584621-02 9
44
2 THE PROCESS S FLEX SEPARATION SYSTEM DESCRIPTION
10 584621-02
45
Operating instructions
Printed 03-2014
Book No. 584612-02, rev. 8
46
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Contents
1 Operating 5
1.1 Before First Startup 5
1.2 Control Panel 8
1.3 Manual Start from Standstill 10
1.4 Automatic Start from Standstill 18
1.5 During Separation 19
1.6 Stop 22
1.7 Emergency Stop 24
1.8 After Emergency Stop 25
1.9 Separator Emergency Operation 27
1.10 Cleaning In Place 28
1.10.1 CIP Start 28
1.10.2 CIP Running 30
1.10.3 CIP Stop 31
3
48
4
49
1 Operating
NG
WARNI
!
Breakdown hazard
Assemble the separator completely before start.
All couplings, covers and guards must be in
place and properly tightened. Failure to do so
may lead to breakdown.
X024761A
NG
WARNI
!
Electrical hazard
Follow local regulations for electrical installation
and earthing (grounding).
NOTE
NG
WARNI 50 Hz?
!
60 Hz?
Breakdown hazard
Check that the power frequency is in agreement
with the machine plate. If incorrect, resulting
overspeed may cause breakdown. P003606B
5
50
1 Operating
NG
WARNI
!
Use the separation system for the purpose, and
within the limits, specified by Alfa Laval. Failure
to do so could cause a violent breakdown.
NOTE
X024762A
Rotation Direction
Check the rotation of the bowl using the I/O test
function. See 1.16 I/O Test Function on page
47. The motor fan must rotate in a clockwise
direction.
ON
CAUTI
!
If power cable polarity has been reversed, the
separator will rotate in reverse, and vital rotating parts
can loosen.
X023719B
6
51
1 Operating
NOTE
NOTE
7
52
1 Operating
General
The Control Panel has three main lists.
Operation
Alarms
Setting
Operation List
To access the Operation List at any time during
the operation process press the Return button
repeatedly until the Operation List is reached. 7 8 9
. 0
Feed Flow
Time to discharge, min REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
Speed (SS), rpm FEED
PUMP
SLUDGE
PUMP
CLEANING
IN PLACE
4 5 6
NOTE
1 2 3
During operation, the Operation list is active on the
. 0
display. The present stage of operation, for example
SEPARATION, shows on display together with REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
X023914A
8
53
1 Operating
4 5 6
1 2 3
. 0
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023920A
NOTE
9
54
1 Operating
4 5 6
NOTE 1 2 3
. 0
First start-up is always manual and not dependant on
P130 setting. REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
A rotation test must be carried out using the I/O test CIP
FEED SLUDGE CLEANING
function prior to first start-up. PUMP PUMP IN PLACE
NOTE
NOTE
ON
CAUTI
!
If power cable polarity has been reversed, the
separator will rotate in reverse, and vital rotating parts
can loosen.
10
55
1 Operating
1 2 3
. 0
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023914A
i
HEATER DISCHARGE
SEPARATOR CONTROL
to Standstill. CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
NOTE X023913A
11
56
1 Operating
Start
1. The feed pump (if installed) starts.
1 2 3
The start button LED shines steadily and
the display shows either To start heater, . 0
press start button, or To start separator, REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
X023911A
12
57
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
Cold Start Function FEED
PUMP
SLUDGE
PUMP
CLEANING
IN PLACE
13
58
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
14
59
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
X023911A
NOTE
15
60
1 Operating
START
command
Yes
Bowl cleaned? No Proceed without calibration *
local or remote **, auto ** or stepwise
start possible
Yes
Proceed with
calibration * Change to
local stepwise SEPARATION
start only
Change to
SEPARATION
Transition * consists of: Transition *
Start discharge (step 4) consists of:
Displacement (step 1) Calibration Discharge (step 2)
discharge (step 5) Discharge with P244 instead of
(step 2) with P244 instead of P231
P231 Bowl leak/water transd. Bowl leak/water
test (step 3) transd. test (step 3)
SEPARATION
16
61
1 Operating
START
command
Assembled according to No
STANDSTILL
manual?
Yes
Proceed with start sequence
local start only
17
62
1 Operating
Vibration monitor
Speed sensor
Frame cover switch
18
63
1 Operating
NG
WARNI
!
Breakdown hazard
If strong vibration occurs, press the emergency stop
button and evacuate the room.
Never discharge a vibrating separator. Vibration may P003606A
NG
WARNI
!
Noise hazard
Use ear protection if noise levels are high.
NG
WARNI
!
Breakdown hazard
Never reset an alarm without first finding and
remedying the cause.
ON
CAUTI
!
Burn hazard
Avoid contact with hot surfaces. Process pipes,
X023716A
various machine surfaces, and processed liquid can
be hot and cause burns.
ON
CAUTI
!
Slip hazard
Check all connections for leakage.
Oil leakage may make the floor slippery.
19
64
1 Operating
4 5 6
1 2 3
. 0
REMOTE
i
HEATER SEPARATOR CONTROL
CIP
FEED CLEANING
PUMP IN PLACE
X023923A
20
65
1 Operating
1 2 3
NOTE . 0
i
HEATER DISCHARGE
SEPARATOR CONTROL
X023922A
21
66
1 Operating
1.6 Stop
ON
CAUTI
!
Breakdown hazard
Stop the separator by means of the control unit, and
not by turning off the power.
ON
CAUTI
!
Never attempt to clean the bowl by manual discharge
in connection with stop.
NOTE REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
Filling and flushing are not performed if the PUMP PUMP IN PLACE
X023920A
22
67
1 Operating
NOTE
NG
WARNI
!
Breakdown hazard
The system must not be restarted with the separator
rotating if high vibration alarm has been given.
23
68
1 Operating
NG
WARNI
!
Disintegration hazard
If an emergency situation or unusually strong vibration
occurs, press the Emergency Stop button and
evacuate the room.
X024579A
If oil spray, feed pump is stopped by emergency stop
button.
Do not enter the room after an emergency stop while
the separator is still rotating.
NOTE
24
69
1 Operating
NG
WARNI
!
Entrapment hazard
Make sure that rotating parts have come to a complete
standstill before starting any dismantling work.
The rotation indicator lamp, where applicable, must
be off. I00293CD
NG
WARNI
!
Entrapment hazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
Make sure that separator has come to a complete
standstill before starting any dismantling work.
NG
WARNI
!
Disintegration hazard
Do not start the separator after an emergency stop
without first remedying the cause of the emergency.
Make sure that the bowl is clean before restart.
25
70
1 Operating
Separator reassembled
The separator must be fully reassembled with
all covers and guards in place and tightened
before unlocking the power supply and starting
the system.
NG
WARNI
!
Breakdown hazard
Assemble the separator completely before restart.
All couplings, covers, and guards must be in place
and properly tightened. Failure to do so may lead to X023714B
breakdown.
NOTE
NOTE
26
71
1 Operating
NOTE
27
72
1 Operating
1 2 3
NOTE
. 0
During CIP the separator is running at full speed, but REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
ON
CAUTI
!
Avoid accidental start of feed pump
To avoid accidental start, switch off and lock power
supply for feed pump.
Leakage of Hot oil may occur if feed pump is
accidentally started.
X023921A
28
73
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
Speed has to increase to above 90 rpm FEED
PUMP
SLUDGE
PUMP
CLEANING
IN PLACE
operator.
29
74
1 Operating
NOTE
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED CLEANING
PUMP IN PLACE
X023922A
4 5 6
1 2 3
. 0
REMOTE
i
HEATER SEPARATOR CONTROL
CIP
FEED CLEANING
PUMP IN PLACE
X023923A
30
75
1 Operating
i
HEATER DISCHARGE
SEPARATOR CONTROL
After cleaning:
1. Open the heater drain valve until the
flushing water has drained.
31
76
1 Operating
ON
CAUTI
!
Health Risk
Do not forget to disconnect the CIP equipment and
re-connect the process connections.
32
77
1 Operating
NOTE
33
78
1 Operating
Y(k) = Y(k+1) + P + l
P = Kp *(e(k) - e(k-1) )
l = Ki * e(k) / Ti
38
79
1 Operating
39
80
1 Operating
40
81
1 Operating
NOTE
41
82
1 Operating
NOTE
42
83
1 Operating
disabled (default)
cross master
cross slave
serial master
serial slave
The adjustment of P145 is only possible, if both
systems are in STAND STILL.
43
84
1 Operating
44
85
1 Operating
1.15.1 Inputs
See parameters 139 to 144
Alternative Comments
0 None default
1 Remote start enter automatic start, only if REMOTE selected on
operator panel (pushbutton) Closed (pulse) = start
2 Remote stop enter stop sequence, works with REMOTE button in
any position Closed (pulse) = stop
3 Remote start feed pump the same as first push at stepwise start.
Closed (pulse) = start
4 External alarm used for e.g. a level switch in a tank. See alarm
A123.
Closed = alarm
5 Remote recirculation Request Recirculation, only if REMOTE selected on
operator panel (pushbutton) Closed = recirculation
6 New temperature set point EPC 60 uses temperature set point P250 during
start when the separator is switched off
1.15.2 Outputs
See parameters P133 to P138.
45
86
1 Operating
Standard output
Programmable output
46
87
1 Operating
NG
WARNI
!
Electrocution Hazard
This operation require tests to be made with cabinet door open and
with power on. Beware of live parts.
Steam shutoff valve Optional
Verify the operation of the valve, see also that the green diode Valid for:
on the valve connector is lit. All S and P types
V5 - Drain valve Valid for:
Verify the operation of the valve, see also that the green diode All S and P types
on the valve connector is lit.
Hold/reset vibration switch Optional
Ensure that the vibration switch is reset when this output is Valid for:
activated P605/615
SV10 Displacement water valve Valid for:
Verify the operation of the valve, see also that the green diode All S and P types
on the valve connector is lit.
47
88
1 Operating
48
89
1 Operating
INPUTS
Heater fault signal Optional
Check that this input is 1 as long as the output Heater on is Valid for:
activated. If not ok, check settings of over temperature device All S and P types
Go back to Heater on Item no. 47 and deactivate (0 on
display), then go back to this section and verify that Heater
fault is 0.
Estop Emergency stop Valid for:
This input should be 1 when emergency stop button is not All S and P types
pushed.
Press emergency stop button and check that it goes to 0.
Feedback feedpump
Not to be tested
Feedback separator - Contactor feedback
Not to be tested
Sludge tank level switch Optional
If not installed, check that the input is 1, if not? check if Valid for:
jumper is installed according to electrical diagram. All S and P types
If installed, manually operate the level switch, the input
should be 0 when high level.
Cover switch on separator frame Optional
Manually operate the cover switch, the input should be 1 when Valid for:
switch (and cover) is closed All S and P types
Sludge valve interlock Optional
Manually operate the sludge valve, the input should be 1 when Valid for:
the valve is closed. All S and P types
Programmable input 1
Not to be tested
Programmable input 2
Not to be tested
Programmable input 3
Not to be tested
Programmable input 4
Not to be tested
Programmable input 5
Not to be tested
Programmable input 6
Not to be tested
ANALOGUE INPUTS
PT5 Water outlet pressure transmitter 4-20mA Input
Check that the indication shows approx 0 bar. Valid for:
Note that if pipes are connected to the system, pressure might All S types
not be 0 bar.
MT Water transducer, MT60 4-20mA Input
Check that the indication shows 30 pF 5. Valid for:
Note that this value is only correct when sensor is in air (no All S types
media in pipes).
PT1 Oil inlet pressure transmitter 4-20mA Input
Check that the indication shows approx 0 bar. Valid for:
Note that if pipes are connected to the system, pressure might All S and P types
not be 0 bar.
49
90
1 Operating
50
91
1 Operating
51
92
1 Operating
52
93
1 Operating
53
94
1 Operating
54
95
1 Operating
55
96
S Flex Separation
Parameter List
Printed 10-2014
Book No. 584613-02 rev. 8
97
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Contents
1 Parameter list 5
1.1 Setting List 5
2 Operation Modes 15
2.1 Change-over Sequence 15
2.1.1 Change-over without calibration 15
2.1.2 Calibration of the water flow via SV10 15
2.2 Discharge 17
3
99
100
1 Parameter list
4 5 6
NOTE 1 2 3
. 0
Relevant parameters only are shown on the display.
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023912A
i
HEATER DISCHARGE
SEPARATOR CONTROL
5
101
1 Parameter list
. 0
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023915A
1 2 3
. 0
NOTE
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
X023913A
6
102
1 Parameter list
System configuration
P107 1 Flow correction factor. 1.00 0,00 2,00
If P107=0, the flow is not visible on
the HMI
P111 1@ Separator size 0 See Parameters
depending on the
setting of P111,
page 12.
P112 1 Oil type HF380 See Parameters
depending on the
setting of P112,
page 14.
P114 1@ Vibration sensor installed yes/no no Can be changed
in even in
STOP. See also
"System without
vibration sensor"
in the Operating
instructions manual.
P115 1@ Frame cover switch installed yes/no no Can be changed
in even in STOP.
See also "System
without frame
cover switch" in
the Operating
instructions manual.
P116 1 Frame cover switch disabled yes/no no See also "System
(if P115 = yes) without frame
cover switch" in
the Operating
instructions manual.
P117 Not used
P118 1@ Sludge pump installed yes/no no Can be changed in
even in STOP.
7
103
1 Parameter list
8
104
1 Parameter list
9
105
1 Parameter list
10
106
1 Parameter list
11
107
1 Parameter list
12
108
1 Parameter list
NOTE
13
109
1 Parameter list
14
110
2 Operation Modes
15
111
2 Operation Modes
Test of calibration
The calibration is repeated at every (P242)
discharge. The measured time to fill the bowl
is then compared with the saved time used to
calculate the SV10 flow rate (the old value is
not changed).
16
112
2 Operation Modes
2.2 Discharge
During discharge three different sequences are
run through:
Sequence Diagram
If a combination of low PT4 pressure (P154) and low speed (P180) is detected when the feed is
on, the system will go to STOP immediately without waiting the time in P238. Alarm A57 Oil
leaking from bowl.
Vibration
supervision
blocked
SV15, P2
P23
discharge 31
2
P2
SV16, 43
closing water
SV10, P1 P2 P2
a)
conditioning, 72 40 33
displacement
V4, clean oil P2
outlet (NO) 45
V1, feed inlet P2 P2
(deactiv. = P17 38 39
recirculation) 1*
V5, water a)
drain (NC)
Sludge pump P2 P2
(optional) 37 34
Sep- Displacement sequence Discharge sequence Bowl Sep-
ara- (Step 1) (Step 2) leakage/water ara-
tion transducer test tion
(Step 3)
Discharge
initiation
= activated
= deacti- * Timer a) optional,
vated interrupted when frequency
feedback signal selected with
received. P227.
17
113
S Flex Separation
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Contents
1 Alarms 5
1.1 Alarms List 5
1.2 Alarm History List 8
3
116
117
1 Alarms
4 5 6
NOTE
1 2 3
The latest 50 alarms are stored in the Alarm History
. 0
List. See below.
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023912B
4 5 6
1 2 3
. 0
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023914A
5
118
1 Alarms
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023915A
NOTE X023919A
6
119
1 Alarms
7 8 9
4 5 6
1 2 3
. 0
REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023912A
7
120
1 Alarms
1 2 3
NOTE
. 0
Relevant parameters only are shown on the display REMOTE
i
HEATER DISCHARGE
SEPARATOR CONTROL
CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE
X023912A
i
HEATER DISCHARGE
SEPARATOR CONTROL
8
121
A110-A111
A100-A103
V10
V15 SS
A70-A74
V16 YT PT5
ST
A90-A97
V5
A122
A120-A121
GS
A01 A15
A130 - A139
LS
X024968a
9
122
2 Display Alarms and Actions
10
123
2 Display Alarms and Actions
11
124
2 Display Alarms and Actions
12
125
2 Display Alarms and Actions
13
126
2 Display Alarms and Actions
14
127
2 Display Alarms and Actions
15
128
2 Display Alarms and Actions
NG
WARNI
!
Disintegration
hazard
The separator bowl must
be manually cleaned
before starting up again.
Bowl wrongly Check assembly.
mounted.
Disc stack Check assembly.
compression
incorrect.
Bowl assembled Check assembly.
with parts from other
separators.
Height position of Stop the separator,
paring disc is incorrect
measure and if
necessary adjust
the height.
Bowl spindle bent Renew the bowl
spindle
Bearing(s) damaged Renew all bearings.
or worn
The frame feet are Renew the frame
worn out. feet.
Spindle top bearing Renew all springs.
spring broken.
16
129
2 Display Alarms and Actions
NG
WARNI
! WARNI
NG
!
Disintegration
hazard Disintegration hazard
If excessive The separator bowl
vibration occurs, must be manually
stop separator and cleaned before starting
keep bowl filled up again.
with liquid during
rundown. The cause
of the vibration must
be identified and
corrected before
the separator is
restarted.
Bowl wrongly Check assembly.
mounted
Disc stack Check assembly.
compression incorrect
Bowl assembled Check assembly.
with parts from other
separators
Height position Stop the separator,
of paring disc is measure and if
incorrect. necessary adjust
the height.
Bowl spindle bent. Renew the bowl
spindle.
Bearing(s) damaged Renew all bearings.
or worn.
The frame feet are Renew the frame feet.
worn out
Spindle top bearing Renew all springs.
spring broken.
A102 Vibration sensor error Delayed by P150. Sensor or cable Replace sensor. If
damaged no spare sensor
available, set
parameter P132 =
yes to be able to run
the system.
A103 Vibration sensor Reminder only. If P132
disabled = yes.
17
130
2 Display Alarms and Actions
18
131
2 Display Alarms and Actions
19
132
2 Display Alarms and Actions
133
21
Separator Sizes S 976 - S987 134
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Contents
1 Technical Data 7
2 Mechanical Drawings 13
2.1 Single Module Flow Charts 14
2.1.1 Single Module S-separator, Full Options 14
2.1.2 Single Module S-separator with Optional
Feed Pump Block and Heating System Block 15
2.1.3 Single Module S-separator with Optional Feed
Pump Block and Flow Control Block 16
2.1.4 Single Module S-separator with Optional
Heating System Block 17
2.1.5 Single Module S-separator with Optional
Feed Pump Block 18
2.1.6 Single Module S-separator without Block Options 19
2.1.7 Single Module P-separator, Full Options 20
2.1.8 Single Module P-separator with Optional
Feed Pump Block and Heating System Block 21
2.1.9 Single Module P-separator with Optional
Feed Pump Block and Flow Control Blcok 22
2.1.10 Single Module P-separator with Optional
Heating System Block 23
2.1.11 Single Module P-separator with Optional
Feed Pump Block 24
2.1.12 Single Module P-separator without Block Options 25
2.2 Single Module Dimension Drawings 26
2.2.1 Single Module S / T / H Dimension Drawing 26
2.2.2 Single Module S /T / H Dimension Drawing 27
2.2.3 Single Module Electric Dimension Drawing 28
2.2.4 Single Module Electric Installation Drawing 29
2.2.5 Single Module Without Heater Dimension Drawing 30
2.2.6 Single Module without Heater Installation Drawing 31
2.2.7 Single Module Without Heater with pump
Dimension Drawing 32
2.2.8 Single ModuleWithout Heater With Pump
Installation Drawing 33
3
137
3 Electrical Drawings 41
3.1 Electrical System Layout S 936 - S 947 42
3.2 Electrical System Layout P 636 43
3.3 Control and Starter Electrical Diagrams 44
3.3.1 Starter cable list 44
3.3.2 Starter Interconnection Diagram 47
3.3.3 Starter Interconnection Diagram 51
3.3.4 Steam Regulating Valve (optional)
Interconnection Diagram 55
3.3.5 Speed Transmitter (optional) Interconnection
Diagram 56
3.3.6 Vibration Transmitter (optional) Interconnection
Diagram 57
3.3.7 Electric Heater (optional) Interconnection Diagram 58
3.3.8 I/O (optional) Interconnection Diagram 59
3.3.9 Heat Tracing (optional) Interconnection Diagram 61
3.3.10 Emergency Shutdown Interconnection Diagram 62
3.3.11 Separator Circuit Diagram 63
3.3.12 Separator Circuit Diagram 73
3.3.13 Steam Regulating Valve (optional) Circuit Diagram 83
3.3.14 Speed Transmitter (optional) Circuit Diagram 84
3.2.15 Vibration Transmitter (optional) Circuit Diagram 85
3.2.16 Electric Heater (optional) Circuit Diagram 86
3.3.17 I/O (optional) Circuit Diagram 88
3.3.18 Heat Tracing (optional) Circuit Diagram 90
3.3.19 Emergancy Shutdown Circuit Diagram 92
4 Specifications 93
4.1 Cables 94
4.2 Cable Routing 95
4.3 Oil, Water, Steam, and Condensate Piping 96
4.4 Ambient Temperature Limitation 97
4.5 Heat Tracing and Insulation of Fuel Oil, Sludge,
and Steam Pipes. 97
4
138
5
139
6
140
1 Technical Data
Poor quality of the operating water may with time cause erosion, corrosion and/or operating problems.
The water shall be treated to meet certain demands.
7
141
1.2 Demand Specifications Air 1 Technical Data
NOTE
Electrical interconnections must be made by qualified
electricians.
Mechanical interconnections must be made by
qualified mechanical technicians.
8
142
1 Technical Data 1.3 System Data
9
143
1.3 System Data 1 Technical Data
10
144
1 Technical Data 1.3 System Data
Auxiliary systems
Main supply
Voltage 460 /400V/
3x 230 V 440V / 480V / 575V / 690V 10 %
Frequency 50 / 60 Hz
In accordance with the separator size selected and
Separator el.motor related data sheet
Separator el motor power range From 7.5 kW up to 11 kW
In accordance with the pump size selected and
Feed Pump el. Motor related data sheet
Feed Pump el motor power range From 1.1 kW up to 4 kW
EPC
Voltage 24 V DC (internal)
Control voltage, operating supply 24 V AC ( from internal transformer )
Frequency 50 or 60 Hz 5 %
Control cabinet
Enclosure class IP 55
Material Steel sheet
Ambient temp. Max 55 C
11
145
1.3 System Data 1 Technical Data
NOTE
The lifespan of wear items, such as friction
blocks and main seal ring, depends on the
number of startups, as well as plant and feed
conditions. Check wear items regularly and
change when necessary.
12
146
2 Mechanical Drawings
13
147
148
149
150
Operating Panel
Switch power off.
Remove the connections on the reverse side of
the panel.
Unscrew the four screws holding the panel and
remove the panel.
Mount the new panel and connect in reverse
order
I/O-Board
Switch power off.
Hold down the plastic clip on the top of the cable
terminal and pivot the cable terminal towards
you.
X025001A
X025002A
38
153
2 Mechanical Drawings 2.6 Change of EPC 60 Components
X025008A
Hold down the triangle on the top of the I/O board
and loosen the board.
X025003A
Pull the board straight out (otherwise it can fasten in
one of its guides)
39
154
2.6 Change of EPC 60 Components 2 Mechanical Drawings
X025005A
Remount the cable terminal. Make sure that the clip
on the bottom of the terminal fastens properly in
place on the axel on the bus holder.
X025007A
Pivot the terminal on the axel until the clip on the
terminal top fastens into place in the I/O board.
X025006A
40
155
3 Electrical Drawings
41
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
4 Specifications
ING
WARN
!
Crush hazard
When lifting the Module, use only the lifting
eyes specifically for this purpose. Always use
a lifting beam.
93
191
4.1 Cables 4 Specifications
4.1 Cables
Cable Identification
All cables are markes to simplify identification and
fault finding.
Specifications
The following specifications apply to cables connected
to and from Alfa Laval equipment. Follow the
instructions given in the cable list.Examples of cable
types that can be used.
G032224A
Copper armoured cable with a separate earth core.
G032244A
94
192
4 Specifications 4.2 Cable Routing
S002891A
Examples of recommended routing of various
cable types.
Power Signal
Power cables and signal cables routed on a Cables Cable
cable rack should be separated.
Sattbus cables should be routed away from
G 0 3 2 2 7 3A
power cables.
95
193
4.3 Oil, Water, Steam, and Condensate Piping 4 Specifications
96
194
4.5 Heat Tracing and Insulation of Fuel
4 Specifications oil, Sludge, and Steam Pipes
X024675A
4.5 Heat Tracing and Insulation of Fuel Oil, Sludge,
and Steam Pipes.
Alfa Laval can, on request, supply modules
which are heat traced and insulated, as optional
equipment.
97
195
4.6 More than one Oil Tank 4 Specifications
Change
-over
valve
Inter-
link
P000062A
98
196
4 Specifications 4.7 Sludge Removal Kit (optional Equipment)
NOTE
ING
WARN
!
Health Risk
Oil mist and vaporized oil constituents from hot oily
sludge may be dangerous to health and must not be
inhaled.
NOTE
99
197
4.7 Sludge Removal Kit (optional Equipment) 4 Specifications
Proceed as follows:
From the Control Panel, run the sludge pump
manually for a few seconds.
Undo the four screws connecting the sludge pump
to the sludge tank and remove the sludge pump.
If necessary, clean the level switch and the inside
of the tank using diesel oil.
Check the seals and gaskets, and change if
necessary.
Loosen the hose clip and check the inside of the
ventilation hose. Clean if necessary.
To avoid breakdown of the Sludge Removal system,
the sludge pump must be regularly overhauled as
follows using spare parts kit specified in the spare
parts catalogue.
Replace the diaphragms and the O-rings with
those delivered in the spare parts kit.
Perform a 4000 hour Inspection Service.
For Service and Overhaul intervals, see 1.3 System
Data on page 9.
100
198
4 Specifications 4.8 Sludge Tank
Recommendations
Ventilation pipe
Sludge tank volume per Separation Module should
cover approximately up to 2 days storage at a
Sludge pipe
discharge interval of 2 hours (for discharge volumes connection
G004273A
of minimum 15. Min. slope 15
G 0 0 4 2 7 0A
possible, any bends must be gradual.
The ventilation pipe must not extend below the tank
top.
A sludge tank with partition walls must have
ventilation pipes in all compartments, or cutouts in
the upper edge, to allow vapours to travel through
the tank.
101
199
4.8 Sludge Tank 4 Specifications
102
200
4 Specifications 4.9 Sludge Piping
G004401A
The sludge pipe must not extend below the
tank top.
NOTE
Recommendation G004316A
NOTE
103
201
5.2 Lifting Single Module with Electric Heater 4 Specifications
104
202
X = 525
Y = 580 Centre of gravity
Z = 650
X024663b
X = 525
Y = 580 Centre of gravity
Z = 650
X024664b
105
203
ING
WARN
!
Breakdown hazard
Check that the power frequency is in agreement with
the machine plate. If incorrect, resulting overspeed
may cause breakdown.
NOTE
NOTE
109
204
6.2 Initial Start-up 6 Commissioning and Initilal Start
NOTE
6. Power on.
7. Check that the separator rotation direction
corresponds with the arrow on the frame by doing
a quick start/stop (12 seconds.) and looking at
the motor fan rotation.
ON
CAUTI
!
If power cables have been installed incorrectly, the
separator will rotate in reverse, and vital rotating
parts can unscrew.
NOTE
110
205
6 Commissioning and Initilal Start 6.2 Initial Start-up
NOTE
NOTE
111
206
6.2 Initial Start-up 6 Commissioning and Initilal Start
112
207
6 Commissioning and Initilal Start 6.2 Initial Start-up
Pmin + Pnormal
= Plow press.
2
Calculate the value for high pressure alarm
setting (Pr 10) as follows:
Pnormal + Pmax
= Phigh press
2
113
208
6.2 Initial Start-up 6 Commissioning and Initilal Start
114
209
115
210
7.2 Protection and Storage 7 Shut-down and storage
Modules
Clean unpainted steel parts with solvent and treat
external surfaces with anti-rust oil (type 112).
If necessary, clean other equipment on the module
with solvent.
Treat the equipment with anti-rust oil by following
the description above accordingly.
Bolts, nuts and other external steel components
should be treated with anti-rust oil (type 112)
Rubber Parts
Gaskets, O-rings and other rubber parts should not
be stored for more than two years. After this time,
they should be replaced.
116
211
7 Shut-down and storage 7.2 Protection and Storage
Separator
Dismantle the separator bowl and take out the
O-rings. Clean the bowl with oil and reassemble
without the O-rings. Place in a plastic bag with silica
dessicant bags and seal the plastic bag.
Grease the spindle.
Electric Heater
Fill the heater with a non-corrosive lubricating oil.
Place a number of bags of silica gel inside the
connection box to absorb humidity.
Pump
Clean the pump housing outside from oil and
grease with solvent.
Protect the pump by filling it with non-corrosive
lubricating oil.
Apply anti-rust oil on the pump housing outside.
Fill the pump screws with lubricating oil to prevent
rust.
117
212
7.3 Reassembly and Start up 7 Shut-down and storage
NOTE
NOTE
118
213
Separator Manual
High Speed Separator
S 946
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Contents
1 Read this first 9
2 Safety instructions 11
2.1 Warning signs in text 15
2.2 Environmental issues 16
2.3 Requirements of personnel 17
2.4 Remote start 17
5 Operating instructions 31
5.1 Before first start 31
5.1.1 Start after service 32
3
216
4
217
9 Installation 201
9.1 Introduction 201
9.2 Upon arrival at the storage area 202
9.2.1 Transport 202
9.2.2 Protection and storage of goods 203
5
218
219
7
220
!
221
Safety instructions
Pay special attention to the safety instructions
for the separator. Accidents causing damage to
equipment and/or serious injury to persons or
personnel can result if the safety instructions
are not followed.
Operating instructions
This chapter contains operating instructions for
the separator only.
9
222
1 Read this first
Fault finding
Refer to this chapter if the separator functions
abnormally.
Technical reference
This chapter contains technical data concerning
the separator and drawings.
Installation
This chapter contains specifications and
recommendations concerning separator
installation.
NOTE
10
223
2 Safety instructions
!
The centrifuge includes parts that rotate at high
speed. This means that:
11
224
!
2 Safety instructions
Disintegration hazards
When power cables are connected, always
check direction of motor rotation. If
incorrect, vital rotating parts could unscrew.
r/min
Hz
Entrapment hazards
Make sure that rotating parts have come
to a complete standstill before accessing
parts inside the machine or starting any
dismantling work. If there is no braking
function the run down time can exceed two
hours.
12
225
!
2 Safety instructions
Electrical hazard
Follow local regulations for electrical
installation and earthing (grounding).
Crush hazards
Use correct lifting tools and follow lifting
instructions.
Noise hazards
Use ear protection in noisy environments.
Burn hazards
Lubrication oil, machine parts and various
machine surfaces can be hot and cause
burns. Wear protective gloves.
Cut hazards
Sharp edges, especially on bowl discs and
threads, can cause cuts. Wear protective
gloves.
13
226
!
2 Safety instructions
Flying objects
Risk for accidental release of snap rings and
springs when dismantling and assembly.
Wear safety goggles.
Health hazards
Risk for unhealthy dust when handling
friction blocks/pads. Use a dust mask to
make sure not to inhale any dust
14
227
!
2 Safety instructions
NGE R
! DA
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
NG
WARNI
!
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
ON
CAUTI
!
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
NOTE
15
228
!
2 Safety instructions
Maintenance
During maintenance oil and wear parts in the
machine are replaced.
16
229
!
2 Safety instructions
17
230
!
2 Safety instructions
231
3.1 Introduction
The purpose of separation can be:
G0870111
A
B
D
G0870221
A. Lighter liquid
B. Heavier liquid
C. Gravity
D. Sediment layer of heavier particles
19
232
3 Basic principles of separation
A. Lighter liquid
B. Heavier liquid
C. Centrifugal force
A B A B
G10348k1 G10348j1
20
233
1
7
5
3 4
G08707A1
1. Process section
The feed inlet and outlets are situated at the top of the separator. The liquid is cleaned in the
rotating separator bowl inside the frame hood.
2. Sensors
The separator is monitored by a speed sensor. An unbalance sensor and an interlocking
switch are optional.
3. Frame feet
The separator rests on vibration damping frame feet.
4. Lubrication system
Lubricates the bearings driven by the flat belt transmission.
5. Sludge outlet
Separated solids are discharged at preset intervals.
6. Drive section
The rotating separator bowl is driven by a flat belt transmission with friction coupling.
7. Electric motor
Rotating bowl is driven by the electric motor via a belt transmission.
21
234
4 Design and function
4.1 Overview
The separator comprises a process section and
a drive section powered by an electric motor.
22
235
4 Design and function
3 2
g08707B1
1. Flat belt
2. Centrifugal clutch
3. Spring dampened bearing seat
4. Oil mist generator
23
236
4 Design and function
1. Inlet pipe
Height adjusting rings determine the height 2. Spring
position of the paring disc and paring tube 3. Uncleaned oil
relative to the bowl. 4. Cleaned oil
5. Separated water
6. Arm
7. Paring tube
8. Paring disc
9. Connecting housing
24
237
4 Design and function
Separator bowl
The separator bowl, with its sludge discharge
mechanism, is built-up as follows:
25
238
4 Design and function
G08734F1
26
239
4 Design and function
6 5 4
1
2
B 3
G0886481
27
240
4 Design and function
28
241
4 Design and function
29
242
4 Design and function
B
9
C
8
1
2
7
3
4
6 C
G08862b1
A. Unseparated oil
B. Separated oil
C. Water
1. Water paring tube
2. Water paring chamber
3. Holes in distributor
4. Top disc
5. Sludge space
6. Oil/Water interface
7. Oil paring chamber
8. Oil paring disc
9. Bowl hood
30
243
5 Operating instructions
- Technical data
- Connection list
- Interface description
- Operating water demands
- Basic size drawing
- Foundation drawing
G0868741
31
244
5 Operating instructions
NOTE
NOTE
g08687h1
32
245
5 Operating instructions
1. Check: 1
- that all couplings and connections
(1) are securely tightened to prevent
leakages. Leaking hot liquid can cause
burns.
- that the lock nut (2) is fully tightened.
Do not forget the washer.
- that all frame hood bolts (3) as well as
the belt cover are fully tightened.
- the direction of rotation by doing a
quick start/stop. The motor fan (4)
should rotate clockwise
- the oil bath level and top up if
necessary. 2
NOTE 4
ON
CAUTI
!
If power cable polarity has been reversed, the
separator will rotate in reverse, and vital rotating
parts can loosen.
ON
CAUTI
! G0871491
Disintegration hazard
After change of feed the sludge discharge
interval must be adjusted. Breakdown may result
if the intervals between discharges are too long.
33
246
5 Operating instructions
5.2.2 Start
1. Start of separator:
NOTE
O I
R
G08717c1
NG
WARNI
!
Excessive vibration
If vibration increases, or continues at full speed,
keep bowl filled and stop the separator.
NOTE
Normal vibration
Vibration may occur during start up when
passing critical speed. This is normal and should
pass without danger.
34
247
5 Operating instructions
b. Wait 15 seconds.
NOTE
35
248
5 Operating instructions
5.2.3 Operating
1. Checkpoints during operation.
NG
WARNI
!
Burning hazard
Lubricating oil and various machine surfaces can
be hot and cause burns.
NG
WARNI 1
!
1
Disintegration hazard R O
G08715c1
36
249
5 Operating instructions
b. Wait 15 seconds.
NOTE
37
250
5 Operating instructions
5.2.4 Stop
Stopping the separator.
b. Wait 15 seconds.
G0872331
NOTE
NG
WARNI
!
Entrapment hazard
Make sure that rotating parts have come
to a complete standstill before starting any
dismantling work.
G0872491
38
251
5 Operating instructions
NOTE
G0871281
NG
WARNI
!
Disintegration hazard
Never discharge a vibrating separator.
NG
WARNI
!
Entrapment hazard
Make sure that rotating parts have come
to a complete standstill before starting any
dismantling work.
NG
WARNI
! G0871381
Disintegration hazard
After an emergency stop, the cause of the fault
must be identified.
39
252
5 Operating instructions
253
6 Service, dismantling,
assembly
Inspection [i]
An Inspection consists of an overhaul of the
separator bowl, inlet/outlet and operating water
device at max. 6 months or 4000 operating
hours.
Seals in bowl and gaskets in inlet/outlet device
are renewed.
Overhaul [o]
An Overhaul consists of an overhaul of the
complete separator (including separator bowl,
inlet/outlet and operating device) at max. 18
months or 12000 operating hours. Seals,
bearings, friction blocks and flat belt in the
separator are renewed.
Oil change
The oil should be changed every 4000 hours,
or at least once every year if the total number of
operating hours is less than 4000 hours/year.
41
254
6 Service, dismantling, assembly
Electric motor
Motor service consists of an overhaul of the
motor at max. 36 months or 24000 operating
hours.
Bearings, fan, seals and washers for the motor
are renewed.
Ancillary
Verify correct flow at inspection service overhaul
water valveblock at least every 36 months.
42
255
6 Service, dismantling, assembly
NG
WARNI
!
Disintegration hazard
Separator parts that are either missing, worn beyond
their safe limits or incorrectly assembled, may cause
severe damage or fatal injury.
ON
CAUTI
!
Burn and corrode hazard
Escaping hot and/or corroding process material, which
can be hazardous, may still remain in the separator
after stop.
43
256
6 Service, dismantling, assembly
Example
a. Fit the O-ring [i].
Torque
Metric Stainless steel Carbon steel
thread Nm kpm lb.ft Nm kpm Ib.ft
M4 1,7 0,17 1,2 2,25 0,25 1,8
M5 3,4 0,34 2,5 4,9 0,49 3,6
M6 7 0,7 5 8 0,8 5,9
M8 17 1,7 13 20 2 14,7
M10 33 3,4 24 39 3,9 28,7
M12 57 5,8 42 68 6,9 50
M16 140 14 100 155 15,8 114
M20 270 28 200 325 33 239
M24 470 48 340 570 58 420
44
257
6 Service, dismantling, assembly
NOTE
NG
WARNI
!
Disintegration hazard
Use of imitation spare parts may cause severe damage.
6.1.5 Cleaning
CIP (Cleaning In Place)
To prolong the intervals between manual
cleaning of the separator the use of CIP together
with repeated discharges can be used.
ON
CAUTI
!
Use only Alfa Laval recommended CIP liquids.
45
258
6 Service, dismantling, assembly
46
259
6 Service, dismantling, assembly
47
260
6 Service, dismantling, assembly
48
261
6 Service, dismantling, assembly
6.3 Dismantling
6.3.1 Introduction
The frame hood and heavy bowl parts must be
lifted by means of a hoist. Position the hoist
exactly above the bowl centre. Use a lifting sling
and lifting hooks with safety catches.
NOTE
6.3.2 Tools
Special tools from the tool kit must be used for
dismantling and assembly, as well as Standard
tools (not included). The special tools are
specified in the Spare Parts Catalogue and are
illustrated at the beginning of each dismantling
section.
NG
WARNI
!
Entrapment hazard
To avoid accidental start, switch off and lock-out
power supply before starting any dismantling work.
49
262
6 Service, dismantling, assembly
Standard Tools
G0911691
1. Screwdriver
2. Torque wrench (capacity 0-200 Nm)
3. Drift ( 4 mm)
4. Dial indicator with magnetic base
5. Hexagon head keys, various sizes
6. Heating equipment for bearings
7. Sliding calliper
8. Hammers (standard and soft-faced)
9. Pliers for internal snap rings
10. Pliers for external snap rings
11. T-handle with extension rod,
sockets (13, 16, 17, 18, 19, 27, 30 mm)
12. Spanners (various sizes)
13. Adjustable spanner
14. Shackle
50
263
6 Service, dismantling, assembly
1
2
3
4
5
7
G0863331
1
8
G1019211
10
11
G08634M1
1. Lock nut
2. Washer
3. Connecting housing
4. Spring
5. Screw
6. Arm
7. Screws
8. Frame hood
9. O-ring
10. Height adjusting rings
11. Support ring
51
264
6 Service, dismantling, assembly
NG
WARNI
!
The nut must not be removed before the
separator has stopped.
G08635c1
1. Inlet pipe
52
265
6 Service, dismantling, assembly
B
C
G08636m1
A. Spring
B. Screw
C. Lock washer
D. Arm
NOTE
G08636J1
1. Paring tube
53
266
6 Service, dismantling, assembly
NOTE
G08636I1
A. Screw
B. Screwdriver
C. Frame hood
54
267
6 Service, dismantling, assembly
6.3.4 Bowl
G0861621
1 2
3
6
4
7
8
9
10
G1019221
55
268
6 Service, dismantling, assembly
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
26
23
24
25
27
28
29
31 30
G1029061
56
269
6 Service, dismantling, assembly
1. Lock ring
2. Bowl hood
3. Seal ring
4. O-ring
5. Top disc
6. O-rings
7. Inlet and outlet pipe
8. Paring tube
9. Splash sealing
10. Bowl disc (without caulks)
11. Bowl discs
12. Distributor
13. Cap nut
14. Nut
15. Discharge slide
16. Rectangular ring
17. O-ring
18. Bowl body
19. Guide ring
20. Rectangular ring
21. O-ring
22. Valve plugs
23. Nozzle
24. Rectangular ring
25. O-ring
26. Operating slide
27. Holder
28. Operating water ring
29. Screws
30. Seal ring
31. Screws & washers
57
270
6 Service, dismantling, assembly
NOTE
NOTE
1
If the separator have been out of operation G
and the bowl is cold, a higher compression H
torque might be required due to oil residue
I
between bowl hood and bowl body. It these
cases a compression torque up to 60 Nm can
be used to open the bowl.
58
271
6 Service, dismantling, assembly
NOTE
NOTE
NG
WARNI
!
Crush hazard
The top disc can adhere to the bowl hood
when lifting. Be careful not to accidentally
drop it. G08628J1
A. Compressing screw
B. Screw
C. Puller screw
D. Lifting eye
59
272
6 Service, dismantling, assembly
NOTE
NOTE
NG
WARNI
!
Crush hazard G08628K1
60
273
6 Service, dismantling, assembly
NG
WARNI
!
Risk for eye injury from flying seal A
ring parts or from splashing fluid
The seal ring breaks when removed from the
bowl hood and may cause trapped fluid to
splash. Wear safety goggles.
B
b. Turn the bowl hood upside down and
remove the seal ring by carefully knock
pieces of the seal ring out of the groove,
using the special chisel (B) tool.
NOTE
G08624A1
It is very important not to damage the bottom
of the groove! A. Seal ring
B. Chisel
NG
WARNI
!
Crush hazard
The distributor and disc stack can adhere to
the top disc. Separate them from the top
disc so that they do not accidentally drop.
G08629c1
A. Inlet/outlet pipe
61
274
6 Service, dismantling, assembly
NOTE
NOTE
B
If the paring tube sticks, use a drift to
carefully tap it out from the pipe.
G08630H1
A. Top disc
B. Splash sealing
C. Paring tube
62
275
6 Service, dismantling, assembly
A C
D
G08631C1
A. Lifting tool
B. Disc stack
C. Bowl discs
D. Pin
ON
CAUTI
!
Cut hazard
Sharp edges on the bowl discs (C) may
cause cuts.
63
276
6 Service, dismantling, assembly
NOTE
E
NOTE G0923871
NOTE
64
277
6 Service, dismantling, assembly
NOTE
NG
WARNI
!
C
Crush hazard
The ring on the lifting tool must be pushed
down against the discharge slide, otherwise
the discharge slide may come loose from the
tool.
G0863291
A. Lifting tool
B. Screw
C. Discharge slide
D. Ring
E. Puller rod
F. Bowl body
65
278
6 Service, dismantling, assembly
NOTE
Left-hand thread!
G08606F1
A. Cap nut
G0860741
A. Lifting tool
B. Lifting eye
66
279
6 Service, dismantling, assembly
G0860841
NG
WARNI
!
Crush hazard
Support the bowl body when turning to prevent
it from rolling.
67
280
6 Service, dismantling, assembly
A
D
G0860951
A. Screw
B. Holder
C. Threaded hole
D. Washer
NOTE
68
281
6 Service, dismantling, assembly
NOTE
G08610N1
A. Operating slide
G0874891
A. Drift
69
282
6 Service, dismantling, assembly
NOTE
G08610o1
A. Guide ring
70
283
6 Service, dismantling, assembly
G0861141
A. Screw
B. Ring
C. Threaded hole
NOTE
71
284
6 Service, dismantling, assembly
G0857821
3 4 5
1 2 7 8
G08579G1
72
285
6 Service, dismantling, assembly
286
6 Service, dismantling, assembly
1
23
2
3 24
5 4
6 9
7 25
8 10 26
11
12
27
13
28
14 29
15 30
31
32
16 33
34
35
17 36
18 37
19
20 38
21 39
22
G08580h1
74
287
6 Service, dismantling, assembly
1. Seal ring
2. Operating water cover
3. O-ring
4. O-rings
5. O-ring
6. Pipe
7. Elbow
8. Bushing
9. Deflector ring
10. Seal rings
11. Neck bearing cover
12. O-ring
13. O-rings
14. Fan
15. Snap ring
16. Bowl spindle
17. Ball bearing
18. Top bearing seat
19. Helical Spring
20. Composite spring
21. Plug
22. Top bearing housing
23. Screw
24. Air deflector
25. Spindle pulley
26. Belt
27. Self-aligning roller bearing
28. Oil mist generator
29. Nozzle
30. Screw
31. Labyrinth ring holder
32. O-ring
33. Labyrinth ring
34. Pipe
35. O-ring
36. Bottom bearing holder
37. Screw
38. O-ring
39. Strainer
75
288
6 Service, dismantling, assembly
A
G08685A1
A. Oil plug
2
G0858191
1. Screw
2. Belt cover
76
289
6 Service, dismantling, assembly
NG
WARNI
!
Crush hazard
The motor will come off if the screws are
unscrewed.
5
G08588y2
1. Motor
2. Separator frame
3. Nut
4. Screw
5. Flat belt
77
290
6 Service, dismantling, assembly
B
C
G0858951
A. Screw
B. Operating water cover
C. Threaded holes
NOTE
78
291
6 Service, dismantling, assembly
B
C
E D
G0859081
A. Tool
B. Mounting screw
C. Screw
D. Cover
E. Frame
79
292
6 Service, dismantling, assembly
NOTE
G0859181
A. Plug
B. Screw
80
293
6 Service, dismantling, assembly
NG
WARNI
!
Crush hazard
Do not rotate the spindle assembly during
lifting. The spindle assembly may otherwise
come loose from the lifting tool.
NOTE
NOTE
g0907861
1. Lifting tool
2. Oil mist generator
81
294
6 Service, dismantling, assembly
G08592c1
A=5 mm
NOTE
82
295
6 Service, dismantling, assembly
G08592b1
1. Air deflector
2. Screw
83
296
6 Service, dismantling, assembly
NOTE
Left-hand thread!
G0923981
1. Key-grip
2. Fan
84
297
6 Service, dismantling, assembly
2
G1036811
NOTE
G1036821
1. Puller tool
85
298
6 Service, dismantling, assembly
1 2
G0858251
1. Composite spring
2. Plug
3. Spindle
4. Axial springs
5
ON
CAUTI
!
Risk for eye injury from flying snap
ring
Use the correct pliers for dismantling of snap
ring to avoid accidental release. 6
c. Remove the plugs (2) and the
composite springs (1).
NOTE
86
299
6 Service, dismantling, assembly
2
NOTE
NOTE
4
Do not damage threads on spindle.
G0858371
87
300
6 Service, dismantling, assembly
NOTE
G08586G1
1. Screw
88
301
6 Service, dismantling, assembly
G08586J1
1. T-handle
2. Extension rod
3. Socket
4. Tool
G08586k1
89
302
6 Service, dismantling, assembly
G1015731
1. Pipe
2. O-ring
3. Screw
4. O-ring
5. Strainer
6. Bottom bearing holder
90
303
6 Service, dismantling, assembly
G0864711
NG
WARNI
!
Entrapment hazard
To avoid accidental start, switch off and lock-out
power supply before starting any dismantling work.
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
1 2 1. Snap ring
2. Snap ring
3. Ball bearing
4. Spacing ring
5. Ball bearing
6. Belt pulley
7. Coupling hub
8. Parallel pin
9. Friction blocks (3=60 Hz)
G0865071 10. Cover
1. Mounting / dismantling tool (centrifugal clutch). 11. Snap ring
2. Mounting / dismantling tool (ball bearing).
91
304
6 Service, dismantling, assembly
NOTE
NG
WARNI
!
Electrical hazard
To avoid electrical shock, switch off and lock
power supply before starting dismantling
work.
NOTE
NG
WARNI
!
Crush hazard
If not supported, the motor with coupling will
drop when removing the screws.
92
305
6 Service, dismantling, assembly
ON
CAUTI
!
Flying objects
Risk for accidental release of snap ring.
Wear safety goggles. G08652g1
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
93
306
6 Service, dismantling, assembly
ON
CAUTI
!
Inhalation hazard
When handling friction blocks/pads wear a mask
to avoid inhalation of dust.
NOTE
NOTE
NOTE
G08653c1
1. Friction block
94
307
6 Service, dismantling, assembly
NG
WARNI
!
Crush hazard
The centrifugal clutch is heavy and can fall,
causing injury, when loosened from the
motor shaft.
NOTE
6 7 8
See dismantling with optional hydraulic
puller tool on page 96 (if purchased).
G08654y1
95
308
6 Service, dismantling, assembly
NOTE
1 2 3 4
7 5
6
G08654Q1
1. Sleeve
2. Nut
3. Hydraulic cylinder
4. Hydraulic oil inlet
5. Plate
6. Holder
7. Coupling nave
8. Motor shaft
96
309
6 Service, dismantling, assembly
NG
WARNI
!
Crush hazard
The centrifugal clutch is heavy and can fall,
causing injury, when loosened from the
motor shaft.
97
310
6 Service, dismantling, assembly
ON
CAUTI 1
!
Flying objects
Risk for accidental release of snap ring.
Wear safety goggles.
5
G0865571
1. Snap ring
2. Wooden support
3. Coupling hub
4. Support
5. Ball bearing
98
311
6 Service, dismantling, assembly
6.4.1 Cleaning
[i], [o]
NG
WARNI
!
Electrical hazard
Never wash down a separator with a direct water
stream. Never play a water jet on the motor. Totally
enclosed motors can be damaged by direct hosing
to the same extent as open motors, resulting in
short-circuit and internal corrosion.
ON
CAUTI
!
Cut hazard
Sharp edges on the separator discs may cause cuts.
99
312
6 Service, dismantling, assembly
Remove the bowl discs from the Use Alfa Laval bowl disc
distributor and place them individually in the cleaning agent. Mix 1 part
cleaning agent. cleaning agent to 10 parts
water. The temperature should
Allow the discs to remain in the be 6080 C.
cleaning agent until the deposits have been
dissolved. This will normally take between Fuel oil sludge mainly consists
two and four hours. of complex organic substances
such as asphaltenes. The
Lastly, clean the discs with a soft brush. most important property of a
cleaning liquid for the removal
Cleaning of holder for operating slide, of fuel oil sludge is the ability to
operating water ring and operating slide dissolve these asphaltenes.
with nozzle.
100
313
6 Service, dismantling, assembly
NG
WARNI
!
Disintegration hazards
Always contact your Alfa Laval representative if you
suspect that the depth of the corrosion damage G0205241
NG
WARNI
!
Disintegration hazards
Pits and spots forming a line may indicate cracks
beneath the surface.
101
314
6 Service, dismantling, assembly
NG
WARNI
!
Disintegration hazard
All forms of cracks are potentially dangerous as
they reduce the strength and functional ability of
components.
NG
WARNI
!
Disintegration hazards
Always contact your Alfa Laval representative if you
suspect that the depth of the damage exceeds 0,2 mm
for bowl body and bowl hood (0,5 for other parts).
102
315
6 Service, dismantling, assembly
NOTE
NOTE
G1034011
NG
WARNI
!
Disintegration hazard
Erosion damage weakens parts by reducing the
thickness of the material.
Pay special attention to the pillars between the
sludge ports in the bowl wall.
Replace parts if erosion is suspected of affecting
strength or function.
103
316
6 Service, dismantling, assembly
e
a f
c h g
d
G1033631
104
317
6 Service, dismantling, assembly
NOTE
G0874481
105
318
6 Service, dismantling, assembly
G09117j1
A. Molykote 1000
1. Bowl hood
2. Bowl body
3. Discharge slide
4. Operating slide
5. Holder
6. Operating water ring
7. Screw
8. Nut
106
319
6 Service, dismantling, assembly
6.5 Assembly
NG
WARNI
!
Entrapment hazard
To avoid accidental start, switch off and lock power
supply before starting any assembly work.
107
320
6 Service, dismantling, assembly
NG
WARNI
!
Disintegration hazard
If the belt pulley must be renewed, check that
the new pulley has the correct diameter. An
incorrect pulley will cause the separator bowl
to run at either an excessive or insufficient
speed.
d=252 mm 50 Hz
d=210 mm 60 Hz
NOTE
NOTE
108
321
6 Service, dismantling, assembly
NOTE
2
NOTE 3
See mounting with optional hydraulic puller tool
(if purchased) on next page.
NOTE
109
322
6 Service, dismantling, assembly
NOTE 1
1. Key
i. Repeat procedure until coupling is
2. Stud bolt
mounted. Note! The pressure on the
3. Holder
hand pump should not exceed 200 bar.
4. Hydraulic oil inlet
5. Nut
j. Remove the hydraulic tool.
6. Motor shaft
7. Sleeve
k. Install and tighten the washer (8),
8. Washer
spring washer (9) and screw (10).
9. Spring washer
l. Attach a socket with extension rod and 10. Screw
handle (11) to the screw. Place a piece 11. Socket with extension rod, and handle
of wood (12) according to the illustration 12. Piece of wood
110
323
6 Service, dismantling, assembly
NOTE
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
ON
CAUTI
!
Flying objects
Risk for accidental release of snap ring.
G08654x1
Wear safety goggles.
1. Guide pin
2. Friction block
3. Cover
4. Snap ring
111
324
6 Service, dismantling, assembly
NG
WARNI
!
Crush hazard
If not supported, the motor with coupling
may drop when lifted.
NG
WARNI
!
G08646b1
Electrical hazard
To avoid electrical shock, switch off and lock
power supply before starting assembly work.
NOTE
112
325
6 Service, dismantling, assembly
NOTE
NOTE
1
For correct position, centre the belt on the
spindle pulley camber.
NOTE
2
Do not turn the spindle until the motor is
tightened properly to the frame.
G08588T1
1. Flat belt
2. Clearance
3. Screw
113
326
6 Service, dismantling, assembly
2
G08581A1
1. Screw
2. Belt cover
114
327
6 Service, dismantling, assembly
NOTE
NOTE
1. Pipe
2. O-ring
3. Bottom bearing holder
4. O-ring
5. Strainer
6. Screw
115
328
6 Service, dismantling, assembly
G10157051
1. Socket
2. Tool
3. Bottom bearing holder
116
329
6 Service, dismantling, assembly
1 2
G0866381
1. O-ring
2. Labyrinth-ring
G08663h1
3. Screw
117
330
6 Service, dismantling, assembly
NG
WARNI
!
Burn hazard
Use protective gloves when handling any
heated parts.
NOTE
ON
CAUTI
!
Risk for eye injury from flying snap 3
ring
Use the correct pliers for assembly of snap
ring to avoid accidental release.
NOTE
G0984871
118
331
6 Service, dismantling, assembly
NG
WARNI
!
Burn hazard
Use protective gloves when handling any
heated parts.
2
b. Wipe off the spindle and fit the top
bearing seat to the spindle using the
sleeve (3) and puller (2).
3
NOTE
NOTE
G0984881
119
332
6 Service, dismantling, assembly
G0866661
1. Bowl spindle
2. Axial spring
G0866651
A. Threads
B. Composite spring
120
333
6 Service, dismantling, assembly
1
NOTE
A
G0866771
1. Spindle
2. Spindle pulley
3. Support
4. Cap nut
A. Minimum 1 mm
121
334
6 Service, dismantling, assembly
NG
WARNI
!
Burn hazard
Use protective gloves when handling any
heated parts.
NOTE
G08668B1
1. Bearing
122
335
6 Service, dismantling, assembly
1 2 3 2
G08669f1
1. Nozzle
2. Oil mist generator
3. Threads
NOTE
123
336
6 Service, dismantling, assembly
NOTE
NOTE
G09240L1
1. O-ring
2. Pin spanner
3. Key-grip
124
337
6 Service, dismantling, assembly
G08592A1
1. Air deflector
2. Screw
125
338
6 Service, dismantling, assembly
NG
WARNI
!
Crush hazard
Do not rotate the spindle assembly during
1
lifting. The spindle assembly may otherwise
come loose from the lifting tool.
NOTE
NOTE
NG
WARNI 6
!
G0867981
Cut hazard
1. Lifting tool
Do not put fingers between the frame and air
2. Oil mist generator
deflector while lowering the assembly.
3. Flat belt
d. Fit and tighten the screws (5). 4. Bottom bearing holder
5. Screw
e. Firmly tighten the plugs (6) crosswise. 6. Plug
126
339
6 Service, dismantling, assembly
NOTE
NOTE
1
For correct position, centre the belt on the
spindle pulley camber.
NOTE
4
G08588V1
1. Flat belt
2. Clearance
3. Screw
4. Belt pulley
127
340
6 Service, dismantling, assembly
G08680T1
1. Seal ring
2. O-rings
3. Neck bearing cover
4. Deflector ring
NOTE
128
341
6 Service, dismantling, assembly
NOTE
NOTE
4
The water pipe in the frame should enter the
hole in the cover.
G08681T1
1. Seal ring
2. Operating water cover
3. O-ring
4. O-ring
5. Operating water channel
129
342
6 Service, dismantling, assembly
G0858721
A=max. 0,04 mm
NOTE
130
343
6 Service, dismantling, assembly
2
G08581A1
1. Screw
2. Belt cover
131
344
6 Service, dismantling, assembly
NOTE
NOTE 6
4
2 3
For grade and quality of oil see 6.6.6 1 5
Lubricating oils on page 168.
G08687Z1
d. Fit new O-ring (2) onto the oil pin. [i] 1. Oil pin
2. O-ring
e. Refit the plug (3) with new washer 3. Plug
(4). [i] 4. Washer
5. Drain plug
f. Fit the oil pin (1). 6. Washer
132
345
6 Service, dismantling, assembly
6.5.3 Bowl
1. Check for impact marks and corrosion in
bowl body nave and on spindle taper.[i], [o]
ON
CAUTI
!
Disintegration hazard
Impact marks may cause the separator to
vibrate while running.
G0874621
133
346
6 Service, dismantling, assembly
NOTE
G0874871
134
347
6 Service, dismantling, assembly
NG
WARNI
!
If too much silicon grease is applied to the
guide ring there is a risk that the silicone
grease will clog the nozzles on the operating
slide.
G08610p1
135
348
6 Service, dismantling, assembly
NOTE
NOTE
G0861261
1. Alignment hole
2. Operating slide
3. Bowl body
4. Guide pin
5. Nozzle
6. Rectangular ring
7. O-ring
8. Rectangular ring
9. Guide ring
136
349
6 Service, dismantling, assembly
NOTE
G0861351
1. Holder
2. Screw
3. Washer
137
350
6 Service, dismantling, assembly
1 5
NOTE
NOTE
G0861461
138
351
6 Service, dismantling, assembly
NG
WARNI
!
Crush hazard
Support the bowl body when turning to
prevent it from rolling.
G0861741
1. Spindle taper
2. Nave bore
3. Lifting tool
4. Bowl body
139
352
6 Service, dismantling, assembly
NOTE
G0861891
Left-hand thread!
1. Sling
2. Clamp
3. Cap nut
4. Screw
140
353
6 Service, dismantling, assembly
NG
WARNI
!
Crush hazard
The ring on the lifting tool must be pushed
down against the discharge slide, otherwise
it may come loose from the tool.
3
d. Remove the lifting tool.
G0861981
1. Rectangular ring
2. Lifting tool
3. O-ring
4. Nut
5. Spanner for nut
141
354
6 Service, dismantling, assembly
NG
WARNI 1
!
The number of discs may have to be
increased to adjust the disc stack pressure.
Always check before operating the separator.
See Checking the disc stack pressure on
page 150.
ON
CAUTI
!
Cut hazard
Sharp edges (2) on the bowl discs may cause
cuts.
G0862081
1. Bowl disc
2. Sharp edge
3. Recess on bowl disc
4. Guide rib on distributor
142
355
6 Service, dismantling, assembly
NOTE
G08621D1
1. Lifting tool
2. Guide pin on bowl body
3. Drill mark on distributor
4. Guide ribs inside the distributor
5. Recesses on bowl body nave
143
356
6 Service, dismantling, assembly
G09849G1
1. O-ring
2. Bearing
144
357
6 Service, dismantling, assembly
1
3
G08622N1
1. Paring tube
2. Splash seal
3. O-ring
4. Inlet and outlet pipe
145
358
6 Service, dismantling, assembly
NOTE
3
To avoid damaging the paring tube, turn it
towards the centre of the pipe.
2
G08623D1
1. Paring tube
2. Top disc
3. Drill mark
4. Guide rib
146
359
6 Service, dismantling, assembly
3 4
G08624D1
1. O-ring
2. Seal ring
3. Lifting tool
4. Recess in bowl hood
5. Guide pin on bowl body
147
360
6 Service, dismantling, assembly
NOTE
6
Make sure that the groove in the bowl body
which retains the lock ring is clean.
NOTE
2
If there is not a gap between the lock ring
ends, the lock ring is damaged and must be
replaced with a new one immediately A B
G08625a1
1. Lock ring
2. Bowl body
3. Compressing tool screw
4. Bowl hood
5. Guide pin
6. Hole for guide pin
A. Before compressing
B. Lock ring in position
C. Gap
148
361
6 Service, dismantling, assembly
NG
WARNI
!
Health hazard
Welding of the lock ring is not allowed, as this
can seriously affect the material strength. If
the lock ring is either worn beyond the safety
limits or incorrectly assembled it may cause
severe damage or fatal injury.
NG
WARNI
!
Health hazard
Never remove any material from the lock
ring. This may cause severe damage or fatal
injury.
149
362
6 Service, dismantling, assembly
NOTE
NOTE
G0874981
1. Bowl disc
2. Disc without caulks
3. Lock ring
4. Compressing tool
5. Groove
150
363
6 Service, dismantling, assembly
5
NOTE
NOTE
G08637K1
1. Paring tube
2. Frame hood
3. O-ring
4. Screw
5. Frame hood groove / Projection of pipe
151
364
6 Service, dismantling, assembly
B A
D
( 2)
G09115T1
A. Guide screw
B. Height adjusting rings
152
365
6 Service, dismantling, assembly
1 2
5 4
G08637l1
1. Screw
2. Spring
3. Arm
4. Paring tube
5. Pin
G08637r1
153
366
6 Service, dismantling, assembly
NOTE
1
Make sure that the screw, on top of the frame
hood, enters the guide hole at the underside 3
of the connecting housing.
NOTE
154
367
6 Service, dismantling, assembly
NOTE 2
NOTE
6
4
5 3
G08734G1
1. Cover
2. Sensor holder
3. O-ring
4. Screw M8
5. Sensor arm
6. Frame
A. M10
155
368
6 Service, dismantling, assembly
1 2
3
4 G 6
A
5
G08734H1
1. Sensor
2. Nut
3. + = brown or red
4. J = black or white
5. OV = blue
6. 24 V DC
156
369
6 Service, dismantling, assembly
G08734E1
NOTE
G08588W1
NOTE
157
370
6 Service, dismantling, assembly
5
1 2
XX XX
Xxxxxxxxxxxxxxxxxx. Xxxxxxxxxxxxxxxxxxxxxxxxx
xxxxxxxx.
XX
Xxxxxxxxxxxxxxxxxxxxxxxxx XX
xxxxxxxx. Xxxxxxxxxxxxxxx.
3 4
XX XX
! WARNING
Xxxxxxxxxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxx. xxxxxxxxxxxxxxxx.
XX XX
Xxxxxxxxxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxx. xxxxxxxxxxxxxxx.
XX XX
Xxxxxxxxxxxxxxxxxxxxxxxxx. Xxxxxxxxxxxxxxxxxxxxx.
XX XX
Xxxxxxxxxxxxxxxx. Xxxxxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxxxxxxxxx.
XX
Xxxxxxxxxxxxxxxxxxxxxxxxx
xxxxxx.
XXXXXXXXXXXXXXXXXXXXX XXXX
XXXX XXXXXXXXXXXX XXX XXXXXXX
XXXXX XX XXXXX XXXXXXX XXX XXX X XXX XX XXXX XXXX XX X X
XXXXX XXX X XXX XXXX XXX XX XX X X
Xxxxxxxxx Xxxxxxxxxxxxxxxxxxx
XXXXXXXXX. XX X XXXXX XX X XXXX XXX XXX X
XXX X XXX. XXXXXX XXX XXX XXX X XXXXX XXX X
XXXX .
6 50Hz
7
60Hz
1. Machine plate
2. Space for label indicating representative
3. Lifting instructions
4. Safety label
5. Space for additional label for numbering of separator and function
6. Indicating direction of rotation of horizontal driving device
7. Oil type plate
8. Checkpoint instructions
158
371
6 Service, dismantling, assembly
2. Check legibility.
Machine plate
Separator type
Serial No / Year
Product No
Main group no
Configuration no
Designation
Max. allowed speed (bowl)
Direction of rotation (bowl)
Speed motor shaft
El. current frequency
Recommended motor power
Max. density of feed
Max. density of sediment
Max. density of operating liquid
Process temperature min./max.
Inside diameter of bowl body
Manufacturer
Service enquiries: www.alfalaval.com
Safety label
Text on label: Warning
Lifting instructions
Text on label: Read instruction manual before lifting.
159
372
6 Service, dismantling, assembly
NOTE
NOTE
ON
CAUTI
!
Check the oil level before start. Top up when
necessary. For correct oil volume, see Lubricating
oil in the table on page 182.
160
373
6 Service, dismantling, assembly
ON
CAUTI
! A
Burn hazard B
The lubricating oil and various machine surfaces
can be sufficiently hot to cause burns.
6. Fill with new oil until oil flows out of oil filler
hole (A). Max. Min.
NOTE
161
374
6 Service, dismantling, assembly
3
4
6
2
5
1
G0875481
162
375
6 Service, dismantling, assembly
NOTE
ON
CAUTI
!
Check the oil level before start.
Top up when necessary.
Do not overfill.
Do not check the oil level when separator is running.
163
376
6 Service, dismantling, assembly
Lubricants with an Alfa Laval part number are approved and recommended for use.
Trade names and designations might vary from country to country. Please contact your local
supplier for more information.
164
377
6 Service, dismantling, assembly
165
378
6 Service, dismantling, assembly
166
379
6 Service, dismantling, assembly
167
380
6 Service, dismantling, assembly
Recommended oil brands General demands, oils for use at cold start
Viscosity grade (ISO 3448/3104) VG 68 / Viscosity index (ISO 2909) VI>95
These oils should be used at cold start, when the ambient temperature is below 20C. These oils
can also be used at ambient temperatures above 20C.
168
381
6 Service, dismantling, assembly
Conform to U.S. Food and Drug Administration (FDA) requirements of lubricants with incidental
food contact, Title CFR 21 178.3570, 178.3620 and/or those generally regarded as safe (US 21
CFR 182).
The hygienic oil on the list is in the online NSF White Book Listing at the time of the revision of
this document. For more information about the NSF registration and up to date H1 registration, see
www.nsf.org (http://www.nsf.org/business/nonfood_compounds/)
Standard requirements
Other oil brands may be used as long as they fulfill the standard requirements. Please contact your
local oil supplier for more information.
Standard Designation
ISO 11158 (International standard) ISO-L-HM 68
DIN 51524 part 2 (German standard) DIN 51524 HLP 68
169
382
6 Service, dismantling, assembly
G08684b1
NOTE
170
383
6 Service, dismantling, assembly
NG
WARNI
!
Crush hazard
A falling separator can cause accidents resulting
in serious injury and damage.
NOTE
171
384
6 Service, dismantling, assembly
NOTE
2
G08684A1
A. Weight to lift: 80 kg
1. Lifting eye, Tightening torque 405 Nm
2. Lock ring (Make sure that lock ring is fitted.)
172
385
7 Fault finding
These fault finding instructions are for the separator only. If a fault occurs, study the System
Documentation fault finding section (if applicable).
NG
WARNI
!
Disintegration hazard
If excessive vibration occurs, stop separator and keep
bowl filled with liquid during rundown.
The cause of the vibration must be identified and
corrected before the separator is restarted.
NOTE
173
386
7 Fault finding
7.1.2 Smell
Cause Corrective action
Normal occurrence during start while the friction None.
blocks are slipping. If smell continues when separator is at full speed,
stop the separator and replace friction blocks.
Oil level in oil sump too low. Check oil level and add oil if necessary.
7.1.3 Noise
Cause Corrective action
Height position of paring disc is incorrect. Stop the separator, measure and adjust the
height.
Bearing(s) damaged or worn. Renew all bearings.
174
387
7 Fault finding
175
388
7 Fault finding
176
389
7 Fault finding
177
390
7 Fault finding
391
8 Technical reference
NOTE
The separator is a component operating in an integrated system including a monitoring system. If the technical
data in the system description does not agree with the technical data in this instruction manual, the data in
the system description is the valid one.
Operational limits:
Feed temperature: 0 C to 100 C
Ambient temperature: 5 C to 55 C
Maximum allowed speed: 9340 r/min.
Discharge intervals: Min. 2 minutes, max. 4 hours.
Maximum allowed density of
operating liquid: 1000 kg/m3.
179
392
8 Technical reference
Supplier: ......................................................................................................................
Supplier address: ......................................................................................................................
Separator type: ................................................................................
Product specification: ................................................................................
Configuration number: ................................................................................
Serial number: ................................................................................
Designation Description
2006/42/EC Machinery Directive
Designation Description
EN 60204-1 Safety of machinery - Electrical equipment of machines. Part 1: General
requirements
EN ISO 12100 Safety of machinery - General principles for design - Risk assessment
and risk reduction
ISO 3744 Acoustics - Determination of sound power levels of noise sources using
sound pressure
Declaration of Conformity
The machinery complies with the following Directives:
Designation Description
2004/108/EC Electromagnetic Compatibility Directive
Designation Description
EN 60204-1 Safety of machinery - Electrical equipment of machines. Part 1: General
requirements
EN 61000-6-2 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards -
Immunity for industrial environments
EN 61000-6-4 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards -
Emission standard for industrial environments
EN ISO 12100 Safety of machinery - General principles for design - Risk assessment
and risk reduction
180
393
8 Technical reference
The technical construction file for the machinery is compiled and retained by the authorized
person Tomas Zetterling within the Product Centre for High Speed Separators, Alfa Laval Tumba
AB, SE-14780 Tumba Sweden. By reasoned request all relevant technical documentation will be
sent by post to national authorities.
This machinery is to be incorporated into other equipment and must not be put into service until
it has been completed with starting/stopping equipment, control equipment, auxiliary equipment.
e.g. valves, according to the instructions in the technical documentation, and after the completed
machinery has been declared in conformity with the directives mentioned above, in order to fulfill
the EU-requirements.
Location: ................................................................................
Date: ................................................................................
Signature: ................................................................................
Name: ................................................................................
Title: ................................................................................
181
394
8 Technical reference
182
395
8 Technical reference
183
396
8 Technical reference
184
397
8 Technical reference
8.4.1 Scope
This document gives information, requirements,
and recommendations about operational
procedures and signal processing for safe and
reliable operation of the separator. It is intended
to be used for designing auxiliary equipment
and control systems for the separator.
8.4.2 References
This Interface Description is one complementary
document to the separator. Other such
documents that contain necessary information
and are referred to here are:
Interconnection Diagram
Connection List
Technical Data
8.4.3 Definitions
For the purpose of this document, the following
definitions apply:
Synchronous speed: The speed the
machine will attain when it is driven by a
three phase squirrel-cage induction motor
and there is no slip in the motor and the
drive system.
Full speed: The synchronous speed minus
normal slip.
185
398
8 Technical reference
8.4.4 Goal
To eliminate situations that can cause harm,
i.e. injury, damage to health or property and
unsatisfactory process result are e.g.:
Situation Effect
Unbalance caused by uneven sediment Too high stress on bowl and bearing system
accumulation in the bowl. which might cause harm.
Too high bowl speed. Too high stress on bowl which might cause harm.
Access to moving parts. Can cause injury to person who accidentally
touches these parts.
Insufficient cleaning of separator. Unsatisfactory product quality.
Bowl leakage. Product losses.
186
399
8 Technical reference
Starting means:
The power to the separator motor is on.
The bowl is rotating and accelerating.
Running means:
The power to the separator motor is on.
The bowl is rotating at full speed.
RUNNING is a collective denomination for
a number of sub modes which e.g. can be:
187
400
8 Technical reference
188
401
8 Technical reference
189
402
8 Technical reference
190
403
8 Technical reference
191
404
8 Technical reference
Fluid connections
Complementary information is given in the
document Connection List.
201 Inlet
Processing in STARTING:
Should be closed. Bowl will be open and
empty or closed and filled depending on
if start is done from STAND STILL or
STOPPING.
Processing in RUNNING:
Could be closed or open.
Processing in CLEANING:
A sequence of cleaning liquids should be
fed to the separator. The flow rate should
be as high as possible and preferably not
less than the production flow rate.
192
405
8 Technical reference
193
406
8 Technical reference
NOTE
194
407
8 Technical reference
8.6 Drawings
G1028631
195
408
8 Technical reference
F
E
I
J
K
L
G M
H N
C
A
B
G1028771
196
409
8 Technical reference
760
BU
BK
BN
PU
RD
GN
YW
WT
752
BU
BN
1
2
3
4
5
6
7
8
740
BU
BN
BU
BK
BN
BK
RD
GN
1
DC
-
+
A B
N
J S
G1019311
197
410
8 Technical reference
2,4
A
2,2
1,8
1,6
1,4
1,2
B
1
0,8
C
0,6
0,6 0,8 1 1,2 1,4 1,6 1,8 f
G08697j1
A. No sealing
B. Operational envelope
C. Non physical
NOTE
198
411
8 Technical reference
G1039421
NOTE
For complete information about motor variants, please contact your Alfa Laval representative.
199
412
8 Technical reference
G10288b1
NOTE
For complete information about motor variants, please contact your Alfa Laval representative.
200
413
9 Installation
9.1 Introduction
The installation instructions are specifications,
which are compulsory requirements.
NOTE
201
414
9 Installation
9.2.1 Transport
1. When lifting the separator, make sure
that tools and lifting devices are fastened
securely. See 6.7.1 Lifting the separator
on page 170.
NG
WARNI
!
Crush hazard
Use correct lifting tools and follow lifting
instructions.
G0873591
202
415
9 Installation
G08736B1
203
416
9 Installation
G0873711
204
417
9 Installation
G08738N1
NOTE
205
418
9 Installation
9.3.3 Connections to
surrounding equipment
Local safety regulations
If the local safety regulations prescribe that the
installation has to be inspected and approved
by responsible authorities before the plant is put
into service, consult with such authorities before
installing the equipment and have the projected
plant design approved by them.
G0873911
Service media
Ensure that all service media (electric power,
operating and safety liquids etc.) required for the
separator have the correct quality and capacity.
G0874021
G0874311
206
419
9 Installation
1 months or longer
6 months or longer
18 months or longer
207
420
S 946
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Contents
1 Read this first 5
1.1 General information 6
1.2 Translation list 9
3 Separator bowl 18
6 Set of plates 26
8 Set of tools 30
9 Inspection kit 32
10 Overhaul kit 34
11 Lifting tool 36
12 Support kit 38
3
424
14.2Hydraulic tool 46
4
425
Check the machine unit number on the name-plate before using this catalogue
5
426
S 946
6
427
Alfa Laval.
, Alfa Laval
,
.
.
Alfa Laval.
Alfa Laval
,
.
.
7
428
S 946
Hold Dem til den kvalitet, De har valgt at satse p, ved altid at
anvende gte Alfa Laval reservedele.
Husk, at Alfa Laval ikke kan ptage sig noget ansvar for fejl
p en separator, som indeholder uoriginale dele. Vi kan kun
garantere kvalitet og driftsikkerhed p vore egne produkter.
8
429
versttningslista
bersetzungsliste
Liste de traduction
Lista de traducciones
Machine unit description Maskinblocksbenmning Bezeichnung des Dnomination de partie Descripcin de seccin de
Maschinenblocks de machine la mquina
Machine unit no. Maskinblocksnr Maschinenblock Nr. Partie de machine n No. de seccin de
mquina
Not delivered as spare Levereras ej som Nicht als Ersatzteil Non livr comme pice de No se entrega como pieza
part reservdel geliefert rechange de recambio
9
430
S 946
Lista traduzioni
Lista para traduo
Knnsluttelo
Not delivered as spare Non fornito come parte di No se entrega como pieza Ei toimiteta varaosana
part ricambio de recambio
10
431
Vertaallijst
Oversttelseliste
Not delivered as spare part Niet geleverd als Levereres ikke som reservedel
reserveonderdeel
11
432
S 946
12
433
49 31
55 30
29
54
26
24
25 23
27 22
28 20
21
20A
19
18
17
14
16 A
15
11
13
8
12
9
10
5
52
53
51
35 5
6
36
37
4 57; 60
3 59
34
58
A
38B
1; 1A 56
38
2
2052S
32
38A
38C 38D
13
434
S 946
14
435
17
14
4
2
3
6
7
8
5
16
15
10
13
11
2275B
15
436
S 946
16
437
1
3
5
6
1904E
17
438
S 946
3 Separator bowl
Machine unit number or
Subassembly description
9006111-
Ref Part No Description -01 Notes
Quantity
1 597752 80 Bowl body 1
1A 597752 01 Bowl body 1
1B 560637 01 Guide lug 1
1C 68564 Cylindrical pin 1
2 560638 05 Rectangular ring 1
3 561831 01 Operating slide 1
4 545869 03 Nozzle 1,5 mm 1
5 560638 05 Rectangular ring 1
6 565308 01 Valve plug 3
7 576397 01 Holder 1
8 576173 05 Hexagon head screw 12
8.1 576279 01 Lock washer 6
9 68011 O-ring 1
10 579464 02 Operating water ring 1
11 546095 77 O-ring 1
12 574233 01 Discharge slide 1
13 565295 02 Rectangular ring 1
14 561897 01 Nut 1
15 586120 80 Distributor 1
15A 560652 02 Guide rib 1
15B 73103 Grooved pin 4
16 561804 80 Bowl disc 96
16.1 561804 80 Bowl disc 2
16.5 561804 80 Bowl disc 5
17 563114 02 Top disc 1
19 564405 01 Bowl hood 1
20 564406 01 Seal ring 1
21 546198 15 O-ring 1
22 561876 80 Lock ring 1
22A 560637 01 Guide lug 1
23 561724 01 Cap nut 1
24 566788 16 Seal ring 1
25 223403 63 O-ring 1
26 561804 01 Bowl disc 1
27 597777 05 Guide ring 1
98 594550 01 Slide Laquer Spray 0
99 596718 01 Locking liquid Medium 0
18
439
3 Separator bowl
22; 22A
19
20
21
17
26
15; 15A-B
23
14
12
13
11
1; 1A-C
27
2
9
6
3
4
5
25
7
10
8
8; 8.1 24
2593A
19
440
S 946
20
441
20
19
18
24
B
10 D 15
11
C
E 14
A
27
26
25
8
C
A 4
17 B
3
16
6
5
7 1
2052T
21
442
S 946
22
443
1524E
23
444
S 946
24
445
1523D
25
446
S 946
6 Set of plates
Machine unit number or
Subassembly description
9002941-
Ref Part No Description -04 Notes
Quantity
1 557714 01 Machine plate 1
2 66169 Drive screw 4
3 1270019 Set of safety labels 1
4 577803 01 Name sign 1
4 591263 01 Name sign 1 DNV approval, see order
5 66169 Drive screw 4
6 553171 01 Label 50 Hz 1
6 553272 01 Label 60 Hz 1
7 555529 01 Plate with arrow 1
8 1270001 Lifting instruction 1
9 554214 02 Cable tie 1
11 66169 Drive screw 4
12 9006227 Separator checkpoints 1
26
447
6 Set of plates
2161E
27
448
S 946
28
449
1769F
29
450
S 946
8 Set of tools
Machine unit number or
Subassembly description
561614-
Ref Part No Description -15 Notes
Quantity
1 562237 82 Pin spanner 1 Fan
2 561584 81 Puller 1 Bowl body
3 565679 80 Lifting tool 1 Distributor/ Bowl spindle
4 562246 02 Spanner for nut 1 Nut/ Discharge slide
5 562239 80 Puller 1 Spindle pulley/ Neck bearing
5A 561829 02 Screw 1
6 548457 80 Tool for belt pulley 1 Motor/ Coupling
6A 223406 13 O-ring 1
7 589776 01 Key 1 Bottom bearing housing
8 561439 01 Drift 1 Bottom bearing
9 575135 81 Compressing tool 1 Disc stack
9A 575135 80 Compressing tool 1
9B 575139 02 Clamp 3
9C 575098 01 Screw 3
9D 221045 52 Screw 3
9E 561551 01 Screw 3
10 563084 80 Puller 2 Neck bearing cover
10A 221040 05 Screw 1
10B 221035 46 Screw 1
11 260154 01 Lifting eye bolt 2
12 561607 81 Puller 1 Discharge slide
12A 562249 01 Support ring 1
12B 221040 43 Screw 1
13 221706 05 Screw 6 Lock ring/ Bowl body
14 548043 01 Mounting tool 1 Coupling bearing
15 527395 11 Hook spanner 1 Nut/ Inlet and outlet pipe
16 565673 01 Pin 1 Distributor
16 565673 02 Pin 1 Distibutor
17 66414 Hexagon socket head key 1 Lock ring/ Bowl body
18 566441 01 Sleeve 1 Neck bearing
19 566606 01 Chisel 1 Seal ring
20 585810 01 Crowfoot wrench head 1 Oil pump
99 588054 Exploded view 1
30
451
8 Set of tools
1 2 3
4 5 A 6 A
7 8 9 D A
E
B
10 11 12 B
A B
13 14 15
16 17 18
19 20
2043D
31
452
S 946
9 Inspection kit
Machine unit number or
Subassembly description
9006114-
Ref Part No Description -01 Notes
Quantity
1 560638 05 Rectangular ring 1 Bowl body/ Operating slide
2 560638 05 Rectangular ring 1 Operating slide/ Holder
3 565308 01 Valve plug 3 Operating slide/ Bowl body
4 68011 O-ring 1 Bowl body/ Operating water ring
5 546095 77 O-ring 1 Bowl body/ Discharge slide
6 565295 02 Rectangular ring 1 Discharge slide/ Bowl body
7 564406 01 Seal ring 1 Bowl hood/ Discharge slide
8 546198 15 O-ring 1 Bowl hood/ Bowl body
9 223403 59 O-ring 2 Paring tube/ Inlet and outlet pipe
10 223406 30 O-ring 2 Inlet and outlet pipe/ Connecting housing
11 223406 20 O-ring 2 Inlet and outlet pipe/ Connecting housing
12 260190 05 O-ring 1 Frame hood/ Frame bottom part
13 552766 07 Washer 2 Frame bottom part/ Plug
15 9000764 02 Lubriaction Paste G-n Plu 1
16 223404 05 O-ring 1 Oil pin/ Plug
17 221706 05 Screw 6 Lock ring/ Bowl body
18 66414 Hexagon socket head key 1 Lock ring/ Bowl body
19 566408 03 Plain bearing bushing 2 Paring tube
20 563317 01 Splash sealing 1 Inlet pipe
21 566788 16 Seal ring 1 Operating water ring
22 223403 63 O-ring 1 Bowl body/ Holder
23 561386 01 Tolerance ring 1 Paring tube/ Arm
24 260104 22 O-ring 4 Oil pipe/ Connecting housing
25 223404 51 O-ring 2 Water pipe/ Connecting housing
26 576279 01 Lock washer 6 Bowl body/ Holder
27 576173 05 Hexagon head screw 12 Bowl body/ Holder operating water ring
29 566407 03 Spring 1 Arm
98 9006227 Separator checkpoints 1
99 572324 Exploded view 1
32
24
7
8
29
25
6
5
17
18
453
13
1
12
4 16
3
23
13
11 19
10 9 2
22
9
20 26
27
Inspection kit
33
27
21
2551D
454
S 946
10 Overhaul kit
Machine unit number or
Subassembly description
9006115-
Ref Part No Description -01 -02 Notes
Quantity
50 Hz
60 Hz
1 9006114 01 Inspection kit 1 1 See page 32
2 2234121 38 O-ring 1 1 Strainer/ Bottom bearing housing
3 2234121 40 O-ring 1 1 Bottom bearing housing
4 562095 02 Labyrinth ring 1 1 Labyrinth ring holder/ Spindle pulley
5 223412 23 O-ring 1 1 Labyrinth ring holder/ Frame bottom part
6 223412 48 O-ring 1 1 Neck bearing cover/ Frame bottom part
7 566788 01 Seal ring 2 2 Neck bearing cover/ Deflector ring
8 223406 29 O-ring 2 2 Deflector ring/ Bowl spindle
9 223404 20 O-ring 1 1 Pipe/ Operating water cover
11 74067 O-ring 1 1 Plug/ Frame bottom part
12 566788 06 Seal ring 1 1 Bowl spindle/ Operating water cover
13 548747 10 Single row ball bearing 1 1 Bowl spindle/ Top bearing seat
14 223642 38 Snap ring 1 1 Top bearing seat/ Ball bearing
15 562109 03 Helical spring 3 3 Top bearing seat/ Top bering housing
16 562110 02 Composite spring 6 6 Top bearing seat/ Plug
17 548744 03 Self-align roller bearing 1 1 Bowl spindle/ Bottom bearing housing
19 545869 03 Nozzle 1,5 mm 1 1 Operating slide
20 597777 05 Guide ring 1 1 Bowl body/Operating slide
22 548051 49 Ball bearing 2 2 Coupling hub/ Motor belt pulley
23 66251 Snap ring 1 1 Motor belt pulley/ Ball bearing
24 223641 18 Snap ring 1 1 Coupling hub/ Ball bearing
25 564557 80 Friction block 5 3 Coupling hub/ Motor belt pulley
26 223641 20 Snap ring 1 1 Coupling hub/ Cover
27 223107 35 Spring washer 1 1 Motor shaft/ Screw
28 563468 01 Flat belt 1 Motor belt pulley/ Spindle pulley
28 563469 01 Flat belt 1 Motor belt pulley/ Spindle pulley
29 596723 02 Locking liquid Low 1 1 Bottom bearing holder
30 223406 29 O-ring 2 2 Bowl spindle/ Fan
31 223412 48 O-ring 1 1 Frame bottom part
32 596718 02 Locking liquid Medium 1 1 Screws
99 9006312 Exploded view 1 1
34
29 30
9 31
8 14
1
7
6
24
23
22
20 22
13
5
4 18
15
16
455
2
25
26
28
11 12
17
10
19
27
Overhaul kit
35
2637A
456
S 946
11 Lifting tool
Separator
36
457
11 Lifting tool
1686E
37
458
S 946
12 Support kit
Machine unit number or
Subassembly description
564922-
Ref Part No Description -02 Notes
Quantity
1 526350 04 Plug 1 Frame bottom part
2 221716 23 Screw 2 Labyrinth ring holder
3 221721 25 Screw 3 Top bearing housing/ Frame bottom part
4 221711 18 Screw 1 Neck bearing cover
5 565056 04 Deflector ring 1 (Brass) - Bowl spindle
5 598744 01 Deflector ring 1 (S.S.) Bowl spindle
6 41456 Washer 3 Screw/ Operating water cover
7 221040 04 Screw 3 Operating water cover
8 562902 80 Sensor with support 1 Frame bottom part
9 221716 23 Screw 1 Frame bottom part/ Sensor support
10 221716 23 Screw 1 Frame bottom part/ Plug
13 221040 41 Screw 3 Top bearing housing/ Air deflector
15 561876 80 Lock ring 1 Bowl body/ Bowl hood
15A 560637 01 Guide lug 1
16 561724 01 Cap nut 1 Bowl spindle/ Bowl body
19 561954 01 Axial support 1 Inlet and outlet device/ Pipe
20 260080 61 Hexagon socket set screw 1 Inlet and outlet device/ Axial support
21 561957 01 Height adjusting ring 3 Frame hood/ Height adjusting ring
22 561208 01 Spring holder 1 Frame hood
23 221036 27 Screw 4 Frame hood/ Height adjusting ring
24 562844 80 Arm 1 Frame hood/ Paring tube
25 561962 01 Washer 1 Inlet pipe/ Connecting housing
26 562343 02 Locking nut 1 Inlet pipe/ Connecting housing
27 223101 61 Washer 6 Frame hood/ Frame bottom part
28 221041 01 Screw 6 Frame hood/ Frame bottom part
29 547833 01 Spacing ring 1 Ball bearing/ Ball bearing
30 41456 Washer 8 Motor/ Frame bottom part
31 221040 58 Screw 4 Motor/ Frame bottom part
32 35120 Nut 4 Motor/ Frame bottom part
33 565378 01 Plug 1 Frame bottom part
34 571743 80 Oil pin 1 Frame bottom part/ Plug
35 545869 03 Nozzle 1,5 mm 2 Oil pump
36 562246 02 Spanner for nut 1 Nut/ Discharge slide
38
7
6
15
26
5 25
4
13 36
3 23
22
24
2 35 16
35 28
27
459
21
33 32
30 31
10
34 20
8B 8 1
8A 19 29
12
9
Support kit
39
2274D
460
S 946
40
461
2
3
1
1769E
41
462
S 946
42
463
3
1
2047D
43
464
S 946
44
465
2 2050A
45
466
S 946
46
467
2047A
47
468
S 946
48
469
2585B
49
470
S 946
50
471
2585B
51
472
17 Cross reference list
+ Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
52
473
S 946
Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
53
474
17 Cross reference list
586732 01 12 8
588054 30 99
589649 80 12 18
589704 01 12 11
589776 01 30 7
591263 01 26 4
594550 01 18 98
596718 01 18 99
596718 02 34 32
596723 02 34 29
597752 01 18 1A
597752 80 18 1
597777 05 18 27
597777 05 34 20
598744 01 12 23
598744 01 38 5
599092 01 14 14
66169 26 2
66169 26 5
66169 26 11
66251 24 4
66251 34 23
66414 30 17
66414 32 18
68011 32 4
68011 18 9
68564 18 1C
70490 12 3
73103 18 15B
74067 34 11
74067 12 36
9000764 02 32 15
9000794 01 14 99
9001768 01 48 3
9001768 01 50 3
9001768 02 50 4
9001768 03 48 5
9001768 03 48 6
9001768 03 50 6
9001769 01 50 5
9006114 01 34 1
9006227 26 12
9006227 32 98
9006312 34 99
9007344 02 48 4
54
475
Description
X02 7 35 1A
Product No.
Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be gratefully
appreciated.
Copies of this publication can be ordered from your local Alfa Laval
company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
S - 147 80 Tumba
Sweden
Copyright Alfa Laval Tumba AB 2014.
The original instructions are in English
478
Contents
1 EC Declaration of Conformity 7
3 Function Description 11
3.1 Application 11
3.1.1 Safety information 11
3.2 Design 12
3.2.1 Mechanical seal 12
3.2.2 Direction of Rotation 13
3.2.3 Pressure relief valve 13
3.3 Parts 14
4 Fault Finding 19
4.1 Possible faults 19
4.2 Troubleshooting 19
5 Maintenance 23
5.1 Safety instructions on maintenance and
repairs 23
5.2 Required maintenance 24
5.3 Mechanical seal 24
5.4 Ball bearing 24
5.5 Cleaning the leakage vent hole 25
5.6 Replacing the elastomer coupling 26
5.7 Replacing the mechanical seal and ball
bearing 29
5.7.1 Dismantling 29
5.7.2 Assembly 31
6 Technical Data 33
6.1 Operating limits 33
6.2 Required Net Positive Suction Height
(NPSH) values 33
3
479
6.3 Weights 34
6.4 Dimensions 35
6.4.1 Dimension drawing of ALP pump and pump unit 36
7 Installation 41
7.1 Installing the pump 41
7.2 Protect the pump against contamination 42
7.3 Piping 43
7.4 Strainer 43
7.5 Gauges 44
7.6 Commissioning 44
7.6.1 Cleaning the pipe system 44
7.6.2 Filling the pump 44
7.6.3 Checking the direction of rotation 45
7.6.4 Taking the pump out of operation 47
7.6.5 Recommissioning the pump 48
8.3 Storage 51
8.3.1 Preservation 52
8.3.2 Preserving the internal surfaces of the pump 52
8.3.3 Preserving the external surfaces of the pump 52
8.3.4 Removing the preservation 53
9 Spare parts 55
9.1 Spare parts kit 55
9.1.1 Tightening torques 56
9.1.2 Required tools for maintenance work 56
4
480
5
481
!
482
1 EC Declaration of Conformity
X027551A
+45 79 32 22 00
Phone No.
Is in conformity with
Company Signature
7
483
1 EC Declaration of Conformity
484
NGE R
! DA
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
NG
WARNI
!
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
ON
CAUTI
!
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
NOTE
9
485
2 Warning signs in text
486
3 Function Description
3.1 Application
Use the pump solely for transporting fuel or
lubricating oils that are chemically neutral and
that contain no gas or solid components.
Use the pump only within the performance
limitations specified on the machine plate and
in the "Technical data" section. In the case of
operating data that does not agree with the
specifications on the machine plate, please
contact the manufacturer.
The pump is specifically configured for the
operating pressure stated in chapter 5.
11
487
3 Function Description
3.2 Design
Screw pumps are rotating displacement pumps
whose displacement effect results from the
meshing of three rotating screws and the
enclosing housing. The radial support of the
screws is effected by the sliding contact in
the housing which requires lubrication by the
pumped liquid. Screw pumps are therefore not
suitable for dry running and can only be used up
to specific pressure and viscosity limits. Due to
the narrow tolerances, pumping of suspended
solids is not possible. Axial support of the
main screw is carried out by a deep-groove
ball bearing. An internal pressure relief valve
protects against excessive pressure that could
cause housing parts to burst.
12
488
3 Function Description
13
489
3 Function Description
3.3 Parts
1 Pressure relief valve 10 Mechanical seal
2 Screw plug 11 Pump
3 Idle screw 12 adapter housing
4 End cover 13 Motor
5 Sealing sleeve 14 adapter housing foot
6 Ball bearing 15 Motor-side coupling half
7 Main screw 16 Coupling intermediate ring
8 Pump housing 17 Pump-side coupling half
9 Leakage vent hole
14
490
3 Function Description
X027101A
X027111A
15
491
3 Function Description
16
492
3 Function Description
131
222
070
165.2
914.1 165.1
305 471
056*
501 859
866
056 472
8 817
043
457 739.1
661
X027151A
X027161A
17
493
3 Function Description
494
4 Fault Finding
Fault Cause/Remedy
No pump suction 1, 2, 3, 4, 5, 6, 7, 8, 30
Delivery rate too low 2, 3, 4, 9, 10, 11, 12, 13, 14, 15, 16
Pump runs noisily 2, 3, 4, 6, 10, 12, 14, 18, 19, 20, 21
Motor overload 9, 10, 13, 21, 22, 25
Uneven delivery rate 2, 3, 4, 6, 10, 12, 14, 15
Leaking shaft seal 17, 23, 24, 25
Pump has seized up 26, 27, 28, 29
4.2 Troubleshooting
No. Cause Remedy
1 Pump suction pipe closed Check shut-off devices in the suction pipe and
open them, if necessary.
2 Suction valve or pipe obstructed Check the suction valve and pipe for clear passage.
3 Suction pipe or shaft seal leaks Check suction pipe or shaft seal for leaks. Pay
particular attention to leakage at valves and
connection points. If necessary, replace parts.
4 Suction head too high Reinstall the pump at lower suctiion head level.
- or -
Reduce pipe length
- or -
Increase pipe diameter
- or -
Heat the liquid to reduce viscosity
- or -
Check that the strainer is not clogged, see 7.4
Strainer on page 43.
5 Level of liquid in the intake container
too low Top up the pumped liquid.
6 Dirty filter/strainer Clean the filter/strainer.
7 Pump suction capacity reduced by
inadequate wetting Fill pump with liquid.
19
495
4 Fault Finding
20
496
4 Fault Finding
21
497
4 Fault Finding
498
5 Maintenance
23
499
5 Maintenance
24
500
5 Maintenance
X027171A
ON
CAUTI
!
Bearing damage due to insufficient drainage
of shaft seal leakage
Check permeability of leakage vent hole
regularly.
Check visually, or
25
501
5 Maintenance
X027181A
NG
WARNI
!
Risk of injury and/or damage to equipment
should the pump/pump unit fall
Lift large pumps/pump units using the crane.
26
502
5 Maintenance
X027201A
X027211A
27
503
5 Maintenance
X027221A
28
504
5 Maintenance
5.7.1 Dismantling
Aids:
- Open-end wrench
- Extractor
1. Remove the circlip 472, screw plug 165.1
and feather key 866, see Fig. 7.
X027231A
X027241A
X027251A
29
505
5 Maintenance
X027261A
739.1
Fig. 11
X027271A
30
506
5 Maintenance
5.7.2 Assembly
Aids:
X027281A
Fig. 13
X027561A
739.1
Fig. 14
X027301A
X027311A
31
507
5 Maintenance
X027321A
X027331A
32
508
6 Technical Data
33
509
6 Technical Data
Size Viscosity NPSH value [mWC] at Size Viscosity NPSH value [mWC] at
[mm2/s] Rotation speed [min-1] [mm2/s] Rotation speed [min-1]
1 450 1 750 2 900 3 500 1 450 1 750 2 900 3 500
ALP 6 2.0 ALP 6 2.0
15 55
37 2.0 37 2.0 2.7
152 2.0 2.2 152 2.1 2.8 3.3
380 2.0 2.7 3.0 380 2.5 2.7 3.5 4.0
ALP 6 2.0 ALP 6 2.0 2.6 3.0
20 75
37 2.0 37 2.0 2.9 3.4
152 2.0 2.4 2.7 152 2.3 2.5 3.3 4.1
380 2.2 2.4 3.2 3.8 380 2.7 3.0 4.4 5.0
ALP 6 2.0 ALP 6 2.0 2.8 3.4
30 85
37 2.0 37 2.0 3.1 3.8
152 2.0 2.3 2.6 152 2.4 2.6 3.8 4.6
380 2.2 2.4 3.1 3.7 380 2.8 3.1 4.6 5.8
ALP 6 2.0 2.3
40
37 2.0 2.1 2.6
152 2.0 2.8 3.5
380 2.5 2.7 4.0 4.8
6.3 Weights
ALP weights with elastomer coupling
34
510
6 Technical Data
6.4 Dimensions
Dimensions ALP pump
** LG=LP+LL+LM
35
511
6 Technical Data
X027341A
36
512
6 Technical Data
ALP 20 1,1 2 138 2 208 2 228 2 253 2 278 2 299 2 319 2 323 2 330
0,55 957 1 026 1 047 1 072 1 096 1 118 1 138 1 142 1 149
0,37 535 604 625 650 674 696 716 720 727
ALP 30 1,5 3 456 3 537 3 561 3 590 3 619 3 644 3 667 3 672 3 680
1,1 1 597 1 678 1 702 1 731 1 760 1 785 1 808 1 813 1 821
0,75 934 1 014 1 038 1 067 1 096 1 121 1 144 1 149 1 158
ALP 40 2,2 4 606 4 713 4 746 4 784 4 822 4 856 4 887 4 893 4 905
1,1 2 129 2 236 2 268 2 307 2 345 2 379 2 409 2 416 2 427
0,75 1 244 1 351 1 384 1 422 1 460 1 494 1 525 1 531 1 543
ALP 55 3 6 326 6 464 6 505 6 555 6 604 6 647 6 687 6 695 6 710
2,2 2 939 3 077 3 118 3 168 3 217 3 260 3 300 3 308 3 323
1,5 1 729 1 867 1 909 1 958 2 008 2 051 2 090 2 098 2 113
ALP 75 3 8 184 8 346 8 394 8 452 8 510 8 561 8 607 8 616 8 634
2,2 3 829 3 991 4 040 4 098 4 156 4 206 4 252 4 262 4 279
1,5 2 274 2 436 2 485 2 542 2 600 2 651 2 697 2 707 2 724
ALP 85 4 9 135 9 302 9 352 9 412 9 471 9 524 9 571 9 581 9 599
2,2 4 296 4 463 4 514 4 573 4 633 4 685 4 733 4 743 4 761
1,5 2 568 2 735 2 786 2 845 2 905 2 957 3 005 3 015 3 033
37
513
6 Technical Data
ALP 20 1,1 2 645 2 714 2 735 2 759 2 784 2 805 2 825 2 829 2 837
0,55 1 210 1 279 1 300 1 325 1 349 1 371 1 391 1 395 1 402
0,37 704 773 794 819 843 865 885 889 896
ALP 30 1,5 4 253 4 334 4 358 4 387 4 415 4 441 4 464 4 468 4 477
1,1 1 996 2 076 2 101 2 129 2 158 2 183 2 206 2 211 2 220
0,75 1 199 1 280 1 304 1 333 1 362 1 387 1 410 1 414 1 423
ALP 40 2,2 5 668 5 775 5 807 5 846 5 884 5 918 5 948 5 955 5 966
1,1 2 659 2 767 2 799 2 838 2 876 2 910 2 940 2 947 2 958
0,75 1 598 1 705 1 738 1 776 1 814 1 848 1 879 1 885 1 896
ALP 55 3 7 777 7 915 7 957 8 006 8 056 8 099 8 138 8 146 8 161
2,2 3 665 3 803 3 844 3 893 3 943 3 986 4 026 4 033 4 048
1,5 2 213 2 351 2 393 2 442 2 491 2 535 2 574 2 582 2 597
ALP 75 3 10 050 10 212 10 261 10 318 10 376 10 427 10 473 10 483 10 500
2,2 4 762 4 924 4 973 5 031 5 089 5 139 5 186 5 195 5 212
1,5 2 896 3 058 3 107 3 164 3 222 3 273 3 319 3 329 3 346
ALP 85 4 11 208 11 375 11 426 11 485 11 545 11 597 11 645 11 655 11 673
2,2 5 333 5 500 5 550 5 610 5 670 5 722 5 770 5 779 5 798
1,5 3 260 3 427 3 477 3 536 3 596 3 648 3 696 3 706 3 724
38
514
6 Technical Data
6.5.4 Labelling
ALP-0020-BAC090
1 3 5
X027421A
39
515
6 Technical Data
516
7 Installation
41
517
7 Installation
X027351A
ON
CAUTI
!
Avoid damage through impurities in the pipe
system.
1. During welding work attach protective
covers in front of the connecting flanges.
2. Ensure when welding that welding beads
and abrasive dust cannot get into the pipe
system and the pump.
3. After the connecting work clean the pipe
system thoroughly, see 7.6.1 Cleaning the
pipe system on page 44
42
518
7 Installation
7.3 Piping
The pipe installation must meet the following
demands:
7.4 Strainer
An oil strainer of suitable size should be installed
to protect the pump against damage and wear
from coarse particles.
43
519
7 Installation
7.5 Gauges
Pressure gauges on both the suction and
the pressure side must be connected by 1/2
sockets and ball valves.
7.6 Commissioning
NG
WARNI
!
Entrapment hazard
Do not start filling the pump unless the power is
switched off.
44
520
7 Installation
X027371A
1. Suction connection
2. Pressure connection
3. Vent hole
45
521
7 Installation
X027381A
ON
CAUTI
!
Dry running can damage pump equipment.
Ensure that the pump is filled properly.
ON
CAUTI
!
Dry running can damage pump equipment.
Ensure that the pump is filled properly.
46
522
7 Installation
NG
WARNI
!
Risk of injury or poisoning through emitted
pumped liquid.
Wear protective clothing during all the work.
Pump is Measure
shut down for longer period Depending on pumped liquid, see below..
Close the pressure-side and suction-side shut-off
drained devices.
Disconnect the motor from the power supply and secure
dismantled it against being switched back on.
Observe measures for storing and preservation, see
stored page 51.
47
523
7 Installation
no corrosive burden
remains liquid Drain the pump.
corrosive burden Preserve the pump.
48
524
49
525
8 Transportation, storage and disposal
X027411A
Fig. 1 Fig. 2
Prerequisites:
NGE R
! DA
Risk of injury and/or damage to equipment
should the pump/pump unit fall.
Use intact and correctly dimensioned hoisting
equipment suitable for the weight to be lifted.
50
526
8 Transportation, storage and disposal
8.2.1 Pump
Depending on the locally applicable
regulations, the pump can be transported
either manually or by using suitable hoisting
equipment.
8.3 Storage
During the test run, the internal components of
the pump are wetted with test oil, which has
a preservative effect. The pipe connections
are fitted with protective covers. The external
components of the pump are preserved with
a single-coat PU-based two-component paint.
The preservative applied at the factory will
protect the pump for about six weeks, if it
is stored in a dry and clean location. The
manufacturer offers a long-term preservation for
storage times of up to 60 months. With longterm
conservation the pump is additionally packed in
hermetically sealing anti-corrosion paper.
51
527
8 Transportation, storage and disposal
8.3.1 Preservation
Preservation has to be carried out in the
following cases:
NOTE
52
528
8 Transportation, storage and disposal
- Solvent
- Steam-jet cleaning device with
wax-dissolving additives
NG
WARNI
!
Risk of injury through emitted preservative
oil.
Wear protective clothing during all the work.
53
529
8 Transportation, storage and disposal
NG
WARNI
!
Danger of poisoning and damage to the
environment from the pumped liquid.
Wear protective clothing during all the work.
54
530
9 Spare parts
55
531
9 Spare parts
X027391A
56
Component 532
Description
P 00 32 61 A
Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be gratefully
appreciated.
Copies of this publication can be ordered from your local Alfa Laval
company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
S - 147 80 Tumba
Sweden
Copyright Alfa Laval Tumba AB Apr 2014.
The original instructions are in English
534
Contents
2 Operation..................................................................................................................... 9
2.1 Start ........................................................................................................................ 9
2.2 Operation ............................................................................................................ 10
2.3 Stop....................................................................................................................... 10
4 Maintenance .......................................................................................................... 13
4.1 General information ........................................................................................ 13
4.2 Manual Cleaning ............................................................................................... 14
4.3 Cleaning with CIP............................................................................................. 15
6 Installation .............................................................................................................. 21
6.1 System Design .................................................................................................. 21
6.2 Heater Mounting .............................................................................................. 22
6.3 Installation of Ancillary Components ........................................................ 23
6.4 Installation Drawings...................................................................................... 24
6.4.1 Heatpac CBM Heating Kit for Separator System ................................................ 24
6.4.2 Installation drawing, steam system ........................................................................ 25
6.4.3 Installation drawing, thermal oil/hot water system.................................................. 26
6.4.4 Heatpac CBM connection kit for CIP unit............................................................. 27
9007143-02
535
9007143-02
536
1 Function Description
1.1 Application
The heating system is primarily for heating of
mineral oils. The heating medium can be
steam, hot water or thermal oil.
The main components in the heating system
are supplied separately.
The heating system is suitable for both
separator systems and fuel conditioning
systems.
9007143-02 7
539
HEATING SYSTEM KIT 1 FUNCTION DESCRIPTION
1.2 Design
The heater consists of a number of corrugated
stainless steel plates brazed together to form a
plate pack. The pack is designed so that the
mineral oil flows through every second space
between the plates, and the heating medium
through every second space. Highly efficient heat
transfer is generated by allowing the two liquids
to flow in opposite directions.
P0 0 35 31 A
Heat transfer priciple
30
X0 24 6 22 B
8 9007143-02
540
2 Operation
2.1 Start
ING
WARN
!
Burn Hazard
The heater must not be used without the insulated
protection cover. This shields the hot surfaces and
also acts as a safety cover in the unlikely event of
leakage.
9007143-02 9
541
HEATING SYSTEM KIT 2 OPERATION
2.2 Operation
ON
CAUTI
P0 03 48 1 A
!
2.3 Stop
1 Stop the heater controller.
2 Close the heating medium supply and outlet
valves.
3 Wait until the oil outlet temperature starts to
drop.
4 Stop the oil feed pump.
10 9007143-02
542
3 Fault Finding
9007143-02 11
543
HEATING SYSTEM KIT 3 FAULT FINDING
12 9007143-02
544
4 Maintenance
ING
WARN
!
Burn Hazard
Shut off the oil flow and the heating medium flow
before starting maintenance.
9007143-02 13
545
HEATING SYSTEM KIT 4 MAINTENANCE
ING
WARN
!
Corrosion Hazard
Pay strict attention to the safety instructions for the
cleaning liquid used.
NOTE
14 9007143-02
546
4 MAINTENANCE HEATING SYSTEM KIT
P0 0 35 01 A
connection to fit the CIP hoses to the CBM
heater oil inlet and outlet flanges, see
1. Return from the heater
drawings in Technical Data. 2. Outlet to the heater
3. Plugged connections
3 Connect a hose between the highest
connection on the CIP unit and the heat
exchanger oil outlet (2)
4 Connect a hose to the heat exchanger oil inlet
and put the free end into the CIP tank (1).
5 Plug the two remaining connections on the
CIP (3). Make sure that the bottom valve on
the CIP tank is closed. Close the valve in the
CIP tank also.
6 Fill the CIP with hot water (50-70 C) and
cleaning liquid at recommended
concentrations. Total volume should be 15-20
litres.
7 Start the CIP pump and run it for at least 60
minutes.
8 Stop the CIP pump.
9 Empty the CIP tank by opening the CIP drain
valve.
10 Close CIP tank drain valve.
11 Fill the CIP with fresh water, volume
15-20 litres.
12 Start the CIP pump and rinse the CBM heater
for 10 minutes.
13 Stop the CIP pump.
9007143-02 15
547
HEATING SYSTEM KIT 4 MAINTENANCE
NOTE
16 9007143-02
548
5 Technical Data
5.1 Specification
Operating pressure, maximum 1.6 MPa (16 bar)
Test pressure 2.4 MPa (24 bar)
Operating temperature, maximum 200 C
Medium Mineral oil
Heating media Steam, hot water, thermal oil
The following shall apply to the heating media:
Steam:condensate pH 8.8 - 9.2
sodium in condensate < 0.01 mg/l
Water:pH value Shall be neutral to minimize corrosion risk
Thermal oil The thermal oil must be highly resistant to oxidation and
thermal desintegration. It must also have good corrosion
protection properties.
Materials:Plates and connections Stainless steel AISI 316
Brazing material Copper
Insulation Mineral wool (30 mm)
Cover Aluminium
Mounting style:for hot water or thermal oil Vertically or horizontally
for steam Vertically
Ref. 1764560-61 Rev. 3
9007143-02 17
549
HEATING SYSTEM KIT 5 TECHNICAL DATA
X0 0 65 63 A
Ref. 9007089 Rev. 0
18 9007143-02
550
5 TECHNICAL DATA HEATING SYSTEM KIT
X00 65 5 2A
Ref. 9007096 Rev. 0
9007143-02 19
551
HEATING SYSTEM KIT 5 TECHNICAL DATA
20 9007143-02
552
6 Installation
9007143-02 21
553
HEATING SYSTEM KIT 6 INSTALLATION
P0 03 4 91 A
placed on the heater by the piping system.
Also remember that expansion of the piping
due to heat can result in high stress. 1. Heating medium inlet
2. heating medium outlet
3. Drip tray
4. Safety valve drain
5. Oil inlet pressure indicator
6. Oil inlet
7. Heated oil outlet
8. Oil outlet pressure indicator
X0 0 65 62 A
installation and identification labels are right
side up. Consequently the oil should be
connected to the right connections. A. Heating medium inlet
B. Heating medium outlet
Use the flange bolts supplied with the C. Oil inlet
heater as longer bolts may damage the D. Oil outlet
heater plates.
Install a drip tray under the heater for
collection of oil and heating medium when
the heater is disconnected for cleaning.
22 9007143-02
554
6 INSTALLATION HEATING SYSTEM KIT
Specifications
A safety valve with provision for pressure relief
must be installed in the oil inlet line. See the
installation drawings
ING
WARN
!
Burn Hazard
Make sure that the safety valve outlet leads into a
collecting tank or below floor level.
Recommendation
Pressure indicators should be installed on
the oil side before and after the heater in
order to detect pressure drops, which
indicate fouling of the heater.
9007143-02 23
555
6 INSTALLATION HEATING SYSTEM KIT
Controller
D
B
A
E
F
X0 09 5 21 B
Ref. 1764576 Rev. 3
Technical data:
Media: Mineral oil
Heating media: Steam, hot water, thermal oil
Max. working pressure: Oil-side: 0,6 MPa (6 bar)
Heating media-side: 1,6 MPa (16bar)
Max. media temperature: Oil 160C
Heating media: 225C
24 9007143-02
556
6 INSTALLATION HEATING SYSTEM KIT
X0 27 0 60 A
Ref. 9012390 Rev.0
1. CBM heater
2. Strainer (optional)
3. Vacuum breaker
5. Steam trap
6. Non-return valve (not Alfa Laval scope of supply)
7. Safety valve
8. Ball valve (not Alfa Laval scope of supply)
9. Heating shut-off kit (optional)
Connections
CBM30 A DN15/DN20/DN25
CBM110 A DN20/DN25/DN32
CBM30 A1 DN20
CBM110 A1 DN25
CBM30 B DN25
CBM110 B DN40
C G 1/2 Male
C1 G 1/2 Female
D G 1/4 Male
E G 3/4 Male
9007143-02 25
557
6 INSTALLATION HEATING SYSTEM KIT
X0 27 0 61 A
Ref. 9012391 Rev.0
1. CBM heater
2. Strainer (optional)
3. Heating regulating valve
4. Thermal oil extension kit
5. Non-return valve (not Alfa Laval scope of supply)
6. Ball valve (not Alfa Laval scope of supply)
7. Safety valve
8. Heating shut-off kit
Connections
CBM30 A DN15/DN20/DN25
CBM110 A DN20/DN25/DN32
CBM30 B DN25
CBM110 B DN40
C G 1/2 Male
D G 1/4 Male
E G 3/4 Male
26 9007143-02
558
6 INSTALLATION HEATING SYSTEM KIT
X0 06 38 2A
Ref. 1764630 Rev. 2
9007143-02 27
559
HEATING SYSTEM KIT 6 INSTALLATION
28 9007143-02
560
7 Spare Parts
G 0 52 89 1 A
Spare Parts for Heatpac CBM 30
Item Part No. Type Remarks Parts Recommended
included for 3 years
in operation
delivery
1 583382-11 Heater CBM 30 20 incl. insulation - -
583382-12 Heater CBM 30 40 incl. insulation - -
583382-13 Heater CBM 30 60 incl. insulation - -
583382-14 Heater CBM 30 80 incl. insulation - -
583382-15 Heater CBM 30 100 incl. insulation - -
2 1764629-01 Gasket for flange 4 24
9007143-02 29
561
HEATING SYSTEM KIT 7 SPARE PARTS
30 9007143-02
562
8 Ancillary Equipment
8.1.1 Application
The steam regulating valve is designed to
regulate the flow of steam, water of all
temperatures, or thermal oil.
8.1.2 Design
X02 3 96 3A
9007143-02 31
563
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
X02 39 6 4A
correctly, showing that the valve is in the open Valve neck
32 9007143-02
564
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
8.1.4 Valve
The upper part of the valve housing forms the
valve neck with inside threads for the stuffing
box and for mounting of the motor drive. The
stuffing box components provide a high
temperature seal for the spindle.
To improve sealing, teflon inserts are fitted in
recesses in the lower guide boss and the
stuffing box. A stuffing box gasket prevents
leakage through the thread.
LED display
The display consists of two dual-colour LEDs
(red / green).
Both LEDs flashing red: initialisation procedure
Upper LED lit red: upper limit stop or "CLOSED" position reached
Lower LED lit red: lower limit stop or "OPEN" position reached
Upper LED flashing green: drive running, moving towards "CLOSED" position
Upper LED lit green: drive stationary, last direction of running "CLOSED"
Lower LED flashing green: drive running, moving towards "OPEN" position
Lower LED lit green: drive stationary, last direction of running "OPEN"
Both LEDs are lit green: waiting time after switching on, or after emergency function
No LED lit: no voltage supply (terminal 2a or 2b)
Both LEDs flashing red and green: drive is in manual mode
NOTE
9007143-02 33
565
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
NOTE
Brown
Black
Blue
2b 2a 1
21 *
X 02 39 75 A
* Only with spring return
34 9007143-02
566
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
9007143-02 35
567
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
Actuator
Electric motor 24 V AC, 50/60 Hz
Power consumption 20 VA (while running)
Ambient temperature Max 60 C
Enclosure IP 66
Knock-out holes for cable glands M20x1.5 (2x)
M16x1.5 (1x)
Cover material Fire resistant plastic
Mounting position Upright or horizontal
Valve
Media Steam, water or thermal oil
Maximum media temperature 240 C
Maximum working pressure 25 bar up to 120 C
20 bar up to 240 C
Permanent working temp. with teflon packing box -20 C 240 C for steam and water
Max. 230 C for thermal oil
Leakage 0.5 % of kvs value
Valve characteristic Equal percentage (logarithmic)
Valve plug with soft sealing (GF PTFE)
Material
Housing Ductile nodular cast iron
Packing box housing Brass
Spindle Stainless steel
Valve seat plug Stainless steel
36 9007143-02
568
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
8.1.9 Dimensions
X0 23 9 69 A
Ref. 578787 Rev. 0, Ref. 578788 Rev. 0
9007143-02 37
569
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
38 9007143-02
570
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
8.1.10 Installation
Specification
X 02 39 66 A
Procedure
9007143-02 39
571
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
X0 2 47 40 A
6 Fit the motor drive cover and run a system test
to check that the valve assembly is operating
properly.
40 9007143-02
572
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
X 02 39 79 A
2 Release the spring loaded grip.
X0 2 39 81 A
click
click
OK
X02 39 8 2A
9007143-02 41
573
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
X0 23 98 3 A
42 9007143-02
574
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
Potentiometer mounting
1 Switch off the power supply.
2 Remove the cover of the motor drive.
3 Adjust and hold the position of the crank
handle.
hold position!
X0 23 98 4A
9007143-02 43
575
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
stroke = 14 mm stroke = 20 mm
stroke = s
rear R
front F
Position
X0 23 9 85 A
44 9007143-02
576
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
X023986A
6 Adjust the position.
X023987A
9007143-02 45
577
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
Actuator
XO 2 39 70 C
Ref. 578785 Rev. 5
46 9007143-02
578
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
Regulating Valve
XO 23 96 7 B
Ref. 578784 Rev. 0
9007143-02 47
579
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
8.2.1 Application
The safety valve is for use in Alfa Laval
mineral oil systems.
8.2.2 Design
G003411A
8.2.3 Working Principle
48 9007143-02
580
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
Specifications
Nominal pressure 1600 kPa (16 bar) (PN16)
Material:
Housing Brass
Cone and seat Stainless steel
Max. temperature 160 C
Weight 0.3 kg
8.2.5 Dimensions
X011561A
9007143-02 49
581
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
Ball valve
Media Steam
Maximum media temperature 198 C
Material
Valve body steel
Ball SS
Sealing carbographite
Pneumatic actuator
Operating pressure 500 700 kPa (5 7 bar)
Max. pressure 1 MPa (10 bar)
Ambient temperature -20 C +85 C
Material aluminium-elax
Pilot ventil
Media air
Ambient temperature -20 C +60 C
Material aluminium-elax
Supply voltage 24 VAC, 50/60 Hz
50 9007143-02
582
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
Dimensions
Air inlet
G 1/4
X024628A
Part no. DN A B C D E F G Actuator Air Total weight Ball valve
consumption kg item
1766465 01 15 168 213 173 90 35 M12 65 SR 52 0.126 Nl/ Conn.15 3.2 1765948 05
stroke
1766465 02 20 184 234 193 100 40 M12 75 SR 63 0.233 Nl/ Conn.20 4.5 1765948 01
stroke
1766465 03 25 188 243 196 110 46 M12 85 SR 63 0.233 Nl/ Conn.25 5.3 1765948 02
stroke
1766465 04 32 221 286 250 130 54 M16 100 SR 85 0.531 Nl/ Conn.32 7.6 1765948 09
stroke
9007143-02 51
583
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
Dimensions
X024629A
52 9007143-02
584
8 ANCILLARY EQUIPMENT HEATING SYSTEM KIT
Dimensions
X024630B
Part no.
1766607-01
9007143-02 53
585
HEATING SYSTEM KIT 8 ANCILLARY EQUIPMENT
X027590A
DN L Part no. MDO/ Part no. LO/ D Dh Ds B C
Steam (500) Thermal oil (800)
15 130 7060128-01 7060128-09 95 65 14 80 110
20 150 7060128-02 7060128-10 105 75 14 85 130
25 160 7060128-03 7060128-11 115 85 14 105 150
32 180 7060128-04 7060128-12 140 100 18 110 225
54 9007143-02
Component 586
Description
Sludge Removal
Kit
Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
Copyright Alfa Laval Tumba AB 2011.
588
Contents
584692-02
589
584692-02
590
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT
Ventilation outlet
(Optional, LO only)
Heating element
X024594A
584692-02 3
591
1 SLUDGE REMOVAL KIT SLUDGE REMOVAL KIT COMPONENT DESCRIPTION
NOTE
4 584692-02
592
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT
1.2 Operation
The Sludge Removal Kit operates
automatically according to the separator
automation program. The sludge tank kit must
be inspected regularly and cleaned if necessary.
Time between inspections can vary depending
on the oil quality in the separation system. See
1.4 Maintenance, page 7.
1.3 Installation
The Sludge Removal Kit must be connected to
the ventilation pipe for the sludge outlet, the
separator sludge outlet, and the sludge pipe
system for the larger common sludge tank.
NOTE
ING
WARN
!
Health Risk
Oil mist and vaporized oil constituents from hot oily
sludge may be dangerous to health and must not be
inhaled.
584692-02 5
593
1 SLUDGE REMOVAL KIT SLUDGE REMOVAL KIT COMPONENT DESCRIPTION
Sludge discharge
A sludge pipe with an inspection plug must be
connected from the tank to the separation
system.
Oil tank ventilation
pipe
Tank ventilation
A pipe or hose must be drawn from the flange
to the nearest oil tank ventilation pipe.
The pipe /hose must have the same diameter
as the flange opening. ~ 5 mm
P0 0 00 63 A
possible, with a steady upward incline.
The connection to the oil tank ventilation pipe
must point upwards as shown.
NOTE
NOTE
NOTE
6 584692-02
594
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT
1.4 Maintenance
NOTE
Proceed as follows:
Undo the screws at the top of the sludge tank
and remove the sludge pipe kit.
Pour 2/3 litre diesel oil into the tank and start
the sludge pump manually. This is to clean the
inside of the tank and the complete sludge
discharge arrangement.
NOTE
584692-02 7
595
1 SLUDGE REMOVAL KIT SLUDGE REMOVAL KIT COMPONENT DESCRIPTION
8 584692-02
596
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT
P 605/615, S 805/815
sludge outlet
Ventilation DN50 PN6
Separator
Flexible hose
Sludge outlet G1
X024645A
Ref. 584126 Rev. 0
584692-02 9
597
1 SLUDGE REMOVAL KIT SLUDGE REMOVAL KIT COMPONENT DESCRIPTION
sludge outlet
Separator
Ventilation
Air inlet G1/4 to MV6
Sludge outlet G 1
Base plate
fixing
X024646A
Ref. 584128 Rev. 0
A B C D E F G H
S 811 S 927, P 625/626 465 350 350 DN50 PN6 618 210 463 180
S 831 S 937, P 635/636 503 350 350 DN50 PN6 618 210 463 180
S 841 S 947 513 340 350 DN50 PN6 618 210 463 180
S 851 S 957 595 490 390 DN65 PN6 798 270 643 240
S 861 S 967 595 490 390 DN65 PN6 798 270 643 240
S 871 S 977 750 530 446 DN80 PN6 868 300 713 240
S 881 S 987 750 530 446 DN80 PN6 868 300 713 240
10 584692-02
598
SLUDGE REMOVAL KIT COMPONENT DESCRIPTION 1 SLUDGE REMOVAL KIT
Separator
Customer supplied
Sludge Removal
Kit
S 811 S 947
P 605 P 636 80 mm
S 851 S 987 100 mm
X024650A
584692-02 11
599
2 SPARE PARTS SLUDGE REMOVAL KIT COMPONENT DESCRIPTION
2 Spare Parts
12 584692-02
600
.Sludge removal kit
Spare Parts Catalogue
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Contents
1 Read this first 5
1.1 General information 6
1.2 Translation list 9
3
603
4
604
Check the machine unit number on the name-plate before using this catalogue
5
605
Sludge removal kit
6
606
Alfa Laval.
, Alfa Laval
,
.
.
Alfa Laval.
Alfa Laval
,
.
.
7
607
Sludge removal kit
Hold Dem til den kvalitet, De har valgt at satse p, ved altid at
anvende gte Alfa Laval reservedele.
Husk, at Alfa Laval ikke kan ptage sig noget ansvar for fejl
p en separator, som indeholder uoriginale dele. Vi kan kun
garantere kvalitet og driftsikkerhed p vore egne produkter.
8
608
versttningslista
bersetzungsliste
Liste de traduction
Lista de traducciones
Machine unit description Maskinblocksbenmning Bezeichnung des Dnomination de partie Descripcin de seccin de
Maschinenblocks de machine la mquina
Machine unit no. Maskinblocksnr Maschinenblock Nr. Partie de machine n No. de seccin de
mquina
Not delivered as spare Levereras ej som Nicht als Ersatzteil Non livr comme pice de No se entrega como pieza
part reservdel geliefert rechange de recambio
9
609
Sludge removal kit
Lista traduzioni
Lista para traduo
Knnsluttelo
Not delivered as spare Non fornito come parte di No se entrega como pieza Ei toimiteta varaosana
part ricambio de recambio
10
610
Vertaallijst
Oversttelseliste
Not delivered as spare part Niet geleverd als Levereres ikke som reservedel
reserveonderdeel
11
611
Sludge removal kit
12
612
2200H
13
613
Sludge removal kit
14
614
2205M
15
615
Sludge removal kit
16
616
2219L
17
617
Sludge removal kit
18
618
2217E
19
619
Sludge removal kit
20
620
2223K
21
621
Sludge removal kit
22
622
2223L
23
623
Sludge removal kit
24
624
2223N
25
625
Sludge removal kit
26
626
2205T
27
627
Sludge removal kit
28
628
2223M
29
629
Sludge removal kit
30
630
2219L
31
631
Sludge removal kit
32
632
2123N
33
633
6 Cross reference list
+ Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
1761834 03 26 27 2210293 27 14 17 580758 06 14 12
1761834 03 14 27 221030 07 26 26 580758 06 26 12
1761834 11 26 30 221030 07 14 26 580759 06 26 24
1761834 11 14 30 221030 49 26 15 580759 06 14 24
1762017 06 16 3 221030 49 14 15
580769 03 14 13
1762017 07 30 3 221035 07 26 28
580769 03 26 13
1762017 07 18 3 221035 07 14 28
580773 80 14 9
1762017 08 22 3 223101 41 26 18
580773 80 26 9
1762017 09 20 3 223101 41 14 18
583163 80 22 2
1762017 10 24 3 223101 47 26 16
583163 80 24 2
1762017 11 28 3 223101 47 14 16
583174 80 14 1
1762017 12 12 13 2245101 01 30 5
583174 80 26 1
1762020 03 16 5 2245101 01 18 5
583259 02 26 21
1762672 01 14 11 2245102 02 28 5
583259 02 14 21
1762672 01 26 11 2245102 02 20 5
583268 80 14 3
1762672 03 14 10 2245102 02 22 5
583268 80 26 3
1762672 03 26 10 2245102 02 24 5 583304 80 22 1
1763780 02 26 14 546229 08 26 23 583361 80 14 3
1763780 02 14 14 546229 08 14 23 583361 80 26 3
1763780 06 26 19 569763 02 12 8 583362 80 20 1
1763780 06 14 19 569763 03 12 15 583381 80 14 1
1765934 01 12 10 569763 08 12 16
583381 80 26 1
1766002 01 14 7 571395 01 12 18
583389 80 20 2
1766002 01 12 9 572215 04 26 20
583746 80 14 3
1766002 01 26 7 572215 04 14 20
583746 80 26 3
1766081 02 12 19 572915 01 12 17
583747 80 24 1
1766081 02 14 5 572915 01 14 6
583750 80 26 3
1766081 02 26 5 572915 01 26 6
583751 80 28 1
1766096 01 28 4 574351 04 12 7
583755 80 14 22
1766096 01 30 4 574351 05 14 8
583755 81 14 22
1766096 01 16 4 574351 05 26 8
583755 82 26 22
1766096 01 18 4 580259 80 14 1
583755 82 14 22
1766096 01 20 4 580259 80 26 1
70560 26 29
1766096 01 22 4 580301 80 30 1
70560 14 29
1766096 01 24 4 580301 80 18 1
1766699 01 12 2 580303 80 16 1
1766699 01 14 2 580318 01 26 25
1766699 01 26 2 580318 01 14 25
1766702 01 32 1 580318 02 26 25
1766702 02 32 2 580318 02 14 25
1766702 03 32 3 580358 80 16 2
1766702 04 32 4 580374 80 30 2
1766702 05 32 5 580374 80 18 2
1766893 01 12 11 580403 80 14 3
1767083 04 12 4 580403 80 26 3
1767084 02 26 22 580407 80 14 3
1767084 03 26 22 580407 80 26 3
1767084 04 26 22 580753 01 12 3
1767084 04 12 4 580753 01 14 4
2210293 27 26 17 580753 01 26 4
34
S921, S926, S927, S936, S937, S946, S947634
Flex Module
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Contents
1 Read this first 5
1.1 General information 6
1.2 Translation list 9
10 Control Block 42
10.1 Control_Unit incl. Starter 44
10.1.1 Control Cabinet 46
10.1.2 PLC standard kit 48
10.1.3 Main switch 50
10.1.4 RJ45 connector kit 52
10.1.5 Motor starter 54
3
637
638
1 Read this first
Check the machine unit number on the name-plate before using this catalogue
5
639
S921, S926, S927, S936, S937, S946, S947 Flex Module
6
640
1 Read this first
Alfa Laval.
, Alfa Laval
,
.
.
Alfa Laval.
Alfa Laval
,
.
.
7
641
S921, S926, S927, S936, S937, S946, S947 Flex Module
Hold Dem til den kvalitet, De har valgt at satse p, ved altid at
anvende gte Alfa Laval reservedele.
Husk, at Alfa Laval ikke kan ptage sig noget ansvar for fejl p en
separator, som indeholder uoriginale dele. Vi kan kun garantere
kvalitet og driftsikkerhed p vore egne produkter.
8
642
1 Read this first
versttningslista
bersetzungsliste
Liste de traduction
Lista de traducciones
No. de seccin de
Machine unit no. Maskinblocksnr Maschinenblock Nr. Partie de machine n
mquina
9
643
S921, S926, S927, S936, S937, S946, S947 Flex Module
Lista traduzioni
Lista para traduo
Knnsluttelo
10
644
1 Read this first
Vertaallijst
Oversttelseliste
11
645
2 Sludge outlet block
Subassembly description:
9000351 AA
3 598546 80 Butterfly Valve Kit 1 Separator Type(S921, S926, S927, S936, S937)
12
646
S921, S926, S927, S936, S937, S946, S947 Flex Module
13
647
2 Sludge outlet block
Subassembly description:
599048-81
Ref. Part. No. Description Quantity Notes
1 582592 80 Sludge outlet 1
2 561339 01 Gasket 1
3 221040 08 Screw 4
4 41456 Washer 4
S946, S947
Subassembly description:
599048-82
Ref. Part. No. Description Quantity Notes
1 582593 80 Sludge outlet 1
2 561339 02 Gasket 1
3 221040 08 Screw 4
4 41456 Washer 4
14
648
S921, S926, S927, S936, S937, S946, S947 Flex Module
15
649
3 Feed supervision block
Subassembly description:
9000152 AA
Ref. Part. No. Description Quantity Notes
1 1761626 01 Thermometer 1 Optional
16
650
S921, S926, S927, S936, S937, S946, S947 Flex Module
17
651
4 Light phase regulating Block
Subassembly description:
9000158 AA
Ref. Part. No. Description Quantity Notes
1 598547 80 Water Transducer Kit DN25 1
2 580920 81 Cable 19 (5 m) 1
18
652
S921, S926, S927, S936, S937, S946, S947 Flex Module
19
653
4 Light phase regulating Block
Subassembly description:
598547-80
Ref. Part. No. Description Quantity Notes
1 582551 80 Water Transducer DN25 1
2 1763491 01 Nipple 1
20
654
S921, S926, S927, S936, S937, S946, S947 Flex Module
21
655
4 Light phase regulating Block
Subassembly description:
582551-80
Ref. Part. No. Description Quantity Notes
7 1765130 01 Gasket 1
30 586248 03 Gasket 1
22
656
S921, S926, S927, S936, S937, S946, S947 Flex Module
23
657
4 Light phase regulating Block
Subassembly description:
582752-81
Ref. Part. No. Description Quantity Notes
1 597255 01 Pressure transmitter 1
3 53551716 02 Washer 2
24
658
S921, S926, S927, S936, S937, S946, S947 Flex Module
25
659
5 3-Way valve block
Subassembly description:
9001721 80
Ref. Part. No. Description Quantity Notes
1 597909 01 3-Way Valve DN25 DIN 1
26
660
S921, S926, S927, S936, S937, S946, S947 Flex Module
27
661
6 3-way valve Spare Parts
Subassembly description:
598018-80
Ref. Part. No. Description Quantity Notes
1 598018 01 Gasket 1 SMC code: 00090/ A
28
662
S921, S926, S927, S936, S937, S946, S947 Flex Module
29
663
7 Flexible hoses block
Subassembly
description:
9000428-AA
Ref. Part. No. Description Quantity Notes
S 921,S 926,S 927; HFO 180,HFO 380,HFO 460,HFO 600,HFO 700,LO
1 9000188 09 Flexible hose kit 1
Trunk Piston Engine,LO Cross-Head Engine
1 9000188 10 Flexible hose kit 1 S 921,S 926,S 927; IF 30,IF 40,IF 60,IF 100,MDO,GO
S 936,S 937; HFO 180,HFO 380,HFO 460,HFO 600,HFO 700,LO Trunk
1 9000188 17 Flexible hose kit 1
Piston Engine,LO Cross-Head Engine
1 9000188 18 Flexible hose kit 1 S 936,S 937; IF 30,IF 40,IF 60,IF 100,MDO,GO
S 946,S 947; HFO 180,HFO 380,HFO 460,HFO 600,HFO 700,LO Trunk
1 9000188 23 Flexible hose kit 1
Piston Engine,LO Cross-Head Engine
1 9000188 24 Flexible hose kit 1 S 946,S 947; IF 30,IF 40,IF 60,IF 100,MDO,GO
30
664
S921, S926, S927, S936, S937, S946, S947 Flex Module
31
665
7 Flexible hoses block
Subassembly description:
9000188-
Ref. Part. No. Description 09 10 17 18 23 24 Notes
Quantity
1 581424 80 Flexible hose kit 1 1 S 921,S 926,S 927
3 1760924 08 Sleeve 2 2 2 2 2 2
5 1760924 02 Sleeve 1 1 1 1 1 1
8 567996 02 Gasket 1 1 1 1 1 1
32
Alt. S 936 - S 977 Alt. S 921 - S 927 Alt. P 605, P 615
S 986 - S 987 P 626, P 636
666
S921, S926, S927, S936, S937, S946, S947 Flex Module
33
667
8 Operating water valve block water
Subassembly description:
9000340 AA
Ref. Part. No. Description Quantity Notes
1 598371 02 Valve block water 1 S 921,S 926,S 927
34
668
S921, S926, S927, S936, S937, S946, S947 Flex Module
35
669
8 Operating water valve block water
Subassembly description:
598371-08
Ref. Part. No. Description Quantity Notes
1 582496 80 Valve block water 1 S 921,S 926,S 927, S 936,S 937, S 946,S 947
2 1766037 04 Flow valve, 0,9 l/min 1 S 921,S 926,S 927
2 1766037 07 Flow valve, 1,6 l/min 1 S 936,S 937, S 946,S 947
3 1766037 02 Flow valve, 11,0 l/min 1 S 921,S 926,S 927, S 936,S 937, S 946,S 947
4 1766037 03 Flow valve, 2,8 l/min 1 S 921,S 926,S 927, S 936,S 937, S 946,S 947
36
670
S921, S926, S927, S936, S937, S946, S947 Flex Module
37
671
8 Operating water valve block water
Subassembly description:
592550-80
Ref. Part. No. Description Quantity Notes
1 591719 80 Actuator assembly 1
4 1761834 09 Cu washer 1
5 53551320 06 Hose 1
38
672
S921, S926, S927, S936, S937, S946, S947 Flex Module
39
673
9 Air distributor Kit
Subassembly description:
599044-
80 81
Ref. Part. No. Description Quantity Notes
1 1765931 01 Ball valve 1 1
3 1765933 01 Pipe 1 1
4 1763491 03 Nipple 1 1
40
674
S921, S926, S927, S936, S937, S946, S947 Flex Module
41
675
10 Control Block
10 Control Block
Subassembly description
9000341-AA*
Ref. Part. No. Description Quantity Notes
1 9000221 AA* Control_Unit incl.Starter 1 See page 44
42
676
S921, S926, S927, S936, S937, S946, S947 Flex Module
43
677
10 Control cabinet block
Subassembly description:
9000221-AA*
Ref. Part. No. Description Quantity Notes
1 581042 84 Control Cabinet 1 S 921,S 926,S 927, S 936,S 937, S 946,S 947
44
678
S921, S926, S927, S936, S937, S946, S947 Flex Module
45
679
10 Control cabinet block
Subassembly description:
581042-
84
Ref. Part. No. Description Quantity Notes
1 581960 01 Enclosure box 1
2 580999 80 PLC standard kit 1 See page 48
2.1 581058 01 Flex S921-987 1
10 580936 01 Cable 1
11 581016 01 Fan 1
12 580989 01 Terminal 14
46
680
S921, S926, S927, S936, S937, S946, S947 Flex Module
47
681
10 Control cabinet block
Subassembly description:
580999-80
Ref. Part. No. Description Quantity Notes
1 580986 01 Operator panel 1 4B1260.00-K07
2 580986 02 CPU 1 X20CP0292
3 580986 14 Supply module 1 X20PS9500
48
682
S921, S926, S927, S936, S937, S946, S947 Flex Module
49
683
10 Control cabinet block
Subassembly description:
580992-80
Ref. Part. No. Description Quantity Notes
1 580992 01 Circuit Breaker 1
50
684
S921, S926, S927, S936, S937, S946, S947 Flex Module
51
685
10 Control cabinet block
Subassembly description:
581040-80
Ref. Part. No. Description Quantity Notes
1 580987 01 RJ45 cable 1
52
686
S921, S926, S927, S936, S937, S946, S947 Flex Module
53
687
10 Control cabinet block
Subassembly
description:
580998 -
Ref. Part. No. Description 81 82 84 85 Notes
Quantity
1 580987 02 Base for Starter 1 1
Subassembly
Ref. Part. No. Description description: Notes
580998 -
87
Quantity
1 580987 30 Motor Circuit Breaker 1
2 580987 11 Contactor 1
54
688
S921, S926, S927, S936, S937, S946, S947 Flex Module
55
689
11 Water block spare parts
Subassembly description:
1765993-87
Ref. Part. No. Description Quantity Notes
1 1765993 01 Retaining clip 1
2 1765993 02 Spring 1
3 1765993 03 Core 1
4 1765993 04 Spring washer 1
5 1765993 05 O-ring 1
6 1765993 06 Piston 1
7 1765993 07 Disc 1
8 1765993 08 Non-return valve 1
9 1765993 09 O-ring 1
10 1765993 10 O-ring 1
11 1765993 11 Coil, 24 V 1
14 1765993 13 Drain valve 1
15 1765993 16 Strainer 1
56
690
S921, S926, S927, S936, S937, S946, S947 Flex Module
57
691
12 Cross reference list
58
692
S921, S926, S927, S936, S937, S946, S947 Flex Module
59
693
60
694
695
The product is designed in accordance with the following directives and standards.
EN 12100-1 Safety of machinery - Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN 12100-2 Safety of machinery - Basic concepts, general principles for design Part 2: Technical principles
EN 954-1 Safety of machinery - Safety related parts of control systems part 1: General principles for design
EN 60204-1 Safety of machinery - Electrical equipment of machines Part 1: General requirements
EN 12547 Centrifuges Common safety requirements
EN 61000-4-5 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurementtechniques Surge immunity test
EN 60068-2-6 Environmental testing Part 2-6: Tests Test Fc: Vibration (sinusoidal)
The technical file for the machinery is compiled and retained by the authorized person :
Tomas Zetterling , within the Product Centre for High Speed Separators, Alfa Laval Tumba AB, SE-14780 Tumba Sweden.
By reasoned request all relevant technical documentation will be sent by post to national authorities.
Monza, 10/10/2014
SIGNATURE
The product is designed in accordance with the following directives and standards.
EN 12100-1 Safety of machinery - Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN 12100-2 Safety of machinery - Basic concepts, general principles for design Part 2: Technical principles
EN 954-1 Safety of machinery - Safety related parts of control systems part 1: General principles for design
EN 60204-1 Safety of machinery - Electrical equipment of machines Part 1: General requirements
EN 12547 Centrifuges Common safety requirements
EN 61000-4-5 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurementtechniques Surge immunity test
EN 60068-2-6 Environmental testing Part 2-6: Tests Test Fc: Vibration (sinusoidal)
The technical file for the machinery is compiled and retained by the authorized person :
Tomas Zetterling , within the Product Centre for High Speed Separators, Alfa Laval Tumba AB, SE-14780 Tumba Sweden.
By reasoned request all relevant technical documentation will be sent by post to national authorities.
Monza, 10/10/2014
SIGNATURE
The product is designed in accordance with the following directives and standards.
EN 12100-1 Safety of machinery - Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN 12100-2 Safety of machinery - Basic concepts, general principles for design Part 2: Technical principles
EN 954-1 Safety of machinery - Safety related parts of control systems part 1: General principles for design
EN 60204-1 Safety of machinery - Electrical equipment of machines Part 1: General requirements
EN 12547 Centrifuges Common safety requirements
EN 61000-4-5 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurementtechniques Surge immunity test
EN 60068-2-6 Environmental testing Part 2-6: Tests Test Fc: Vibration (sinusoidal)
The technical file for the machinery is compiled and retained by the authorized person :
Tomas Zetterling , within the Product Centre for High Speed Separators, Alfa Laval Tumba AB, SE-14780 Tumba Sweden.
By reasoned request all relevant technical documentation will be sent by post to national authorities.
Monza, 10/10/2014
SIGNATURE
The product is designed in accordance with the following directives and standards.
EN 12100-1 Safety of machinery - Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN 12100-2 Safety of machinery - Basic concepts, general principles for design Part 2: Technical principles
EN 954-1 Safety of machinery - Safety related parts of control systems part 1: General principles for design
EN 60204-1 Safety of machinery - Electrical equipment of machines Part 1: General requirements
EN 12547 Centrifuges Common safety requirements
EN 61000-4-5 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurementtechniques Surge immunity test
EN 60068-2-6 Environmental testing Part 2-6: Tests Test Fc: Vibration (sinusoidal)
The technical file for the machinery is compiled and retained by the authorized person :
Tomas Zetterling , within the Product Centre for High Speed Separators, Alfa Laval Tumba AB, SE-14780 Tumba Sweden.
By reasoned request all relevant technical documentation will be sent by post to national authorities.
Monza, 10/10/2014
SIGNATURE
The product is designed in accordance with the following directives and standards.
EN 12100-1 Safety of machinery - Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN 12100-2 Safety of machinery - Basic concepts, general principles for design Part 2: Technical principles
EN 954-1 Safety of machinery - Safety related parts of control systems part 1: General principles for design
EN 60204-1 Safety of machinery - Electrical equipment of machines Part 1: General requirements
EN 12547 Centrifuges Common safety requirements
EN 61000-4-5 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurementtechniques Surge immunity test
EN 60068-2-6 Environmental testing Part 2-6: Tests Test Fc: Vibration (sinusoidal)
The technical file for the machinery is compiled and retained by the authorized person :
Tomas Zetterling , within the Product Centre for High Speed Separators, Alfa Laval Tumba AB, SE-14780 Tumba Sweden.
By reasoned request all relevant technical documentation will be sent by post to national authorities.
Monza, 10/10/2014
SIGNATURE
The product is designed in accordance with the following directives and standards.
EN 12100-1 Safety of machinery - Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN 12100-2 Safety of machinery - Basic concepts, general principles for design Part 2: Technical principles
EN 954-1 Safety of machinery - Safety related parts of control systems part 1: General principles for design
EN 60204-1 Safety of machinery - Electrical equipment of machines Part 1: General requirements
EN 12547 Centrifuges Common safety requirements
EN 61000-4-5 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurementtechniques Surge immunity test
EN 60068-2-6 Environmental testing Part 2-6: Tests Test Fc: Vibration (sinusoidal)
The technical file for the machinery is compiled and retained by the authorized person :
Tomas Zetterling , within the Product Centre for High Speed Separators, Alfa Laval Tumba AB, SE-14780 Tumba Sweden.
By reasoned request all relevant technical documentation will be sent by post to national authorities.
Monza, 10/10/2014
SIGNATURE
The product is designed in accordance with the following directives and standards.
EN 12100-1 Safety of machinery - Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN 12100-2 Safety of machinery - Basic concepts, general principles for design Part 2: Technical principles
EN 954-1 Safety of machinery - Safety related parts of control systems part 1: General principles for design
EN 60204-1 Safety of machinery - Electrical equipment of machines Part 1: General requirements
EN 12547 Centrifuges Common safety requirements
EN 61000-4-5 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurementtechniques Surge immunity test
EN 60068-2-6 Environmental testing Part 2-6: Tests Test Fc: Vibration (sinusoidal)
The technical file for the machinery is compiled and retained by the authorized person :
Tomas Zetterling , within the Product Centre for High Speed Separators, Alfa Laval Tumba AB, SE-14780 Tumba Sweden.
By reasoned request all relevant technical documentation will be sent by post to national authorities.
Monza, 10/10/2014
SIGNATURE
The product is designed in accordance with the following directives and standards.
EN 12100-1 Safety of machinery - Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN 12100-2 Safety of machinery - Basic concepts, general principles for design Part 2: Technical principles
EN 954-1 Safety of machinery - Safety related parts of control systems part 1: General principles for design
EN 60204-1 Safety of machinery - Electrical equipment of machines Part 1: General requirements
EN 12547 Centrifuges Common safety requirements
EN 61000-4-5 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurementtechniques Surge immunity test
EN 60068-2-6 Environmental testing Part 2-6: Tests Test Fc: Vibration (sinusoidal)
The technical file for the machinery is compiled and retained by the authorized person :
Tomas Zetterling , within the Product Centre for High Speed Separators, Alfa Laval Tumba AB, SE-14780 Tumba Sweden.
By reasoned request all relevant technical documentation will be sent by post to national authorities.
Monza, 10/10/2014
SIGNATURE