Professional Documents
Culture Documents
be certain.
015-058-901 F
Copyright information © 1997, 2000, 2001, 2004, 2008 MTS Systems Corporation. All rights reserved.
Trademark information MTS is a registered trademark of MTS Systems Corporation within the United
States. This trademark may be protected in other countries.
Manufacturer/Importer: 6
Technical Support 7
Preface 11
Introduction 15
Safety Information 19
Installation 21
Maintenance 35
Controller Settings 37
Test Standards Tests were performed to verify that this product met the Essential Requirements
of the Low Voltage directive 73/23/EEC and the EMC directive 89/336/EEC by
conforming to the following product specifications:
Limits for voltage fluctuations and flicker EN 61000-3-3 / 2001 per EN 61000-6-2:1999
Manufacturer/Importer:
Signed:
Technical Support
How to Get Technical Support
Start with your The manuals supplied by MTS provide most of the information you need to use
manuals and maintain your equipment. If your equipment includes MTS software, look
for online help and README files that contain additional product information.
If you cannot find answers to your technical questions from these sources, you
can use the internet, e-mail, telephone, or fax to contact MTS for assistance.
Technical support MTS provides a full range of support services after your system is installed. If
methods you have any questions about a system or product, contact MTS in one of the
following ways.
MTS web site The MTS web site gives you access to our technical support staff by means of a
www.mts.com Technical Support link:
E-mail techsupport@mts.com
Fax 952-937-4515
Know your site The site number contains your company number and identifies your equipment
number and system type (material testing, simulation, and so forth). The number is usually written on
number a label on your MTS equipment before the system leaves MTS. If you do not
have or do not know your MTS site number, contact your MTS sales engineer.
When you have more than one MTS system, the system job number identifies
which system you are calling about. You can find your job number in the papers
sent to you when you ordered your system.
Know information from If you have contacted MTS about this problem before, we can recall your file.
prior technical You will need to tell us the:
assistance
• MTS notification number
Identify the problem Describe the problem you are experiencing and know the answers to the
following questions:
• How long and how often has the problem been occurring?
• Were any hardware or software changes made to the system before the
problem started?
Know relevant If you are experiencing a computer problem, have the following information
computer information available:
• Amount of free space on the hard drive in which the application resides
Know relevant For software application problems, have the following information available:
software information
• The software application’s name, version number, build number, and if
available, software patch number. This information is displayed briefly
when you launch the application, and can typically be found in the “About”
selection in the “Help” menu.
If you are calling about an issue that has already been assigned a notification
number, please provide that number. You will be assigned a unique notification
number about any new issue.
Identify system type To assist the Call Center agent with connecting you to the most qualified
technical support specialist available, identify your system as one of the
following types:
• If you are not familiar with all aspects of the equipment operation, have an
experienced user nearby to assist you.
Write down relevant Prepare yourself in case we need to call you back:
information
• Remember to ask for the notification number.
After you call MTS logs and tracks all calls to ensure that you receive assistance and that action
is taken regarding your problem or request. If you have questions about the status
of your problem or have additional information to report, please contact MTS
again and provide your original notification number.
• In the back of many MTS manuals (postage paid form to be mailed to MTS)
Preface
Before You Begin
Safety first! Before you attempt to use your MTS product or system, read and understand the
Safety manual and any other safety information provided with your system.
Improper installation, operation, or maintenance of MTS equipment in your test
facility can result in hazardous conditions that can cause severe personal injury or
death and damage to your equipment and specimen. Again, read and understand
the safety information provided with your system before you continue. It is very
important that you remain aware of hazards that apply to your system.
Other MTS manuals In addition to this manual, you may receive additional MTS manuals in paper or
electronic form.
Conventions
Documentation Conventions
The following paragraphs describe some of the conventions that are used in your
MTS manuals.
Hazard conventions As necessary, hazard notices may be embedded in this manual. These notices
contain safety information that is specific to the task to be performed. Hazard
notices immediately precede the step or procedure that may lead to an associated
hazard. Read all hazard notices carefully and follow the directions that are given.
Three different levels of hazard notices may appear in your manuals. Following
are examples of all three levels.
Note For general safety information, see the safety information provided with
your system.
DANGER
Danger notices indicate the presence of a hazard with a high level of risk which,
if ignored, will result in death, severe personal injury, or substantial property
damage.
WARNING
Warning notices indicate the presence of a hazard with a medium level of risk
which, if ignored, can result in death, severe personal injury, or substantial
property damage.
CAUTION
Caution notices indicate the presence of a hazard with a low level of risk which,
if ignored, could cause moderate or minor personal injury, equipment damage, or
endanger test integrity.
Notes Notes provide additional information about operating your system or highlight
easily overlooked items. For example:
Note Resources that are put back on the hardware lists show up at the end of
the list.
Illustrations Illustrations appear in this manual to clarify text. It is important for you to be
aware that these illustrations are examples only and do not necessarily represent
your actual system configuration, test application, or software.
Electronic manual This manual is available as an electronic document in the Portable Document
conventions File (PDF) format. It can be viewed on any computer that has Adobe Acrobat
Reader installed.
Hypertext links The electronic document has many hypertext links displayed in a blue font. All
blue words in the body text, along with all contents entries and index page
numbers, are hypertext links. When you click a hypertext link, the application
jumps to the corresponding topic.
Introduction
The MTS Model 409.83 Temperature Controller is a microprocessor-based
controller for use with MTS Model 652 and 653 High-Temperature Furnaces. It
may be mounted on a table top or on a load unit.
Inappropriate use Before you attempt to use the Model 409.83 High Temperature Controller, read
and understand this manual. Improper installation or operation of this product
can result in hazardous conditions that can cause severe personal injury or death,
and damage your equipment and specimen.
WEEE The Waste Electrical and Electronic Equipment (WEEE) symbol ( ) means
that the controller and its electronic parts must not be disposed of as unsorted
municipal waste. Proper disposal is required by approved electronic waste
collection agencies. Customers in the EC region who desire to return an end-of-
life controller and its electronic parts are encouraged to contact your local MTS
Systems Sales/Service Offices for instructions.
The control modules are programmed at MTS for use with Series 652 or 653
High-Temperature Furnaces. Tuning parameters establish the temperature
setpoint, control accuracy, and operating limits. Alarm circuits function as an
interlock when the heater elements are enabled. If undesirable conditions arise,
power to the heater elements is cut off automatically.
A temperature setpoint is selected for each furnace heat zone. The setpoint is
compared to the temperature measurement provided by a thermocouple inside in
the furnace. Any difference (between the setpoint and the actual temperature)
causes an error signal.
The error signal produces a time proportional signal. This time proportional
signal is sent to a corresponding solid state relay. The time proportional output
pulses the solid state relay on and off at a rate determined by the amplitude and
polarity of the error signal. The solid state relay applies the AC power to the
corresponding heating element in the furnace.
Temperature
High
Controller
Temperature
Furnace
Upper Control
Signal element
Middle Control
Signal element
Lower Control
Signal element
Lower Thermocouple
Signal
Parameter Specification*
Environmental:
Parameter Specification*
Line Current 100–120 V 220–240 V
1 zone 8A 4A
2 zone 16 A 8A
3 zone N/A 12 A
Number of Zones 1, 2, or 3
Thermocouple Type R
Safety Information
Hazard Placard Placement
Hazard placards contain specific safety information and are affixed directly to the
system so they are plainly visible.
LABEL DESCRIPTION
Identification label.
Contains the following information:
• MTS contact information
• Year manufactured
Part # 002-680-701
• Final assembly number
• Model
• Serial number
Left Right
J4 Furnace J5 Furnace This unit This unit A combination of these information
wired for wired for labels may appear somewhere on the
J6 Upper Lower
220-240 V~ 100-120 V~ controller.
50/60 Hz 50/60 Hz
4 amp 8 amp
J6 Upper Mid Lower
CAUTION
The temperature controller is programmed for use with the Model 652 or 653 High
Temperature Furnaces. The heating elements of older furnaces could be
damaged if used with this temperature controller.
Note The 409.83 is a class 1 LED product as defined by the CE low voltage
directive.
Mounting The Model 409.83 Temperature Controller can be mounted on a table top (with
considerations an optional table top bracket) or floor stand. The temperature controller must be
mounted such that the lamps on the controller are visible from the furnace.
1. Ensure that the temperature controller has arrived with no shipping damage.
If damaged, contact the Customer Service division of MTS Systems
Corporation.
2. Locate the table-top or floor stand that accompanied the controller. Mount
the temperature controller to it using the nuts and bolts provided.
AC power disconnect Turn off the AC power switch. Remove the AC power cord from the unit. This
will remove all AC power from the chassis.
Note Be sure to locate the chassis so that you have adequate access to
disconnect the power cord form the chassis.
WARNING
Due to the fact that the heaters are hazardous live and are accessible, the
equipment must be connected to a supply source that incorporates such a circuit
breaker.
Chassis voltage The temperature controller receives power from a detachable, three-wire power
cord. The power cord plugs into an input power connector block located on the
bottom panel. The chassis power switch is located on the rear panel; on is labeled
|, and off is labeled 0. The line voltage is selected at time of order (120 or 240 V)
and is not field selectable.
J1, J2, J3 Temperature feedback is provided through a single Type ‘R’ thermocouple lead
thermocouple inputs (for each zone). The furnace thermocouples should be connected to the input
connectors. The connections are polarized; the longer slot is negative (–) and the
shorter slot is positive (+).
Platinum/Rhodium (Black)
+ From
Thermocouple
Platinum (Red)
–
J4, J5 heating element Socket-style connectors J4 and J5 transfer the heater control signal (line voltage)
outputs from the temperature controller to the furnace heater elements. The cables
connected to J4 and J5 are interchangeable.
Left Right
Furnace Furnace
All functions and readout values in each Eurotherm 2216 Controller can be
monitored and adjusted by a single RS-485 serial port located at J6.
If nothing is connected to the J6 port, a jumper plug must be installed (MTS part
number 525099-01).
• Calibration
• Passwords
• If the controller is not powered up, press and hold the up and down
arrows simultaneously while powering up the controller. This takes you
directly to the ConF password entry display.
A. To return to the operator access level from the ConF access level, press
the page and scroll buttons simultaneously. At the Exit prompt, use the
up or down arrows to select Yes. This will return you to the Home
display in the operator access level.
CAUTION
User calibration works by introducing zero and span offsets onto the factory-set
calibration.
Operation
This chapter provides operational procedures and a functional description of the
Model 409.83 Temperature Controller front panel and indicators.
WARNING
EUROTHERM 2216
OP1
OP2
26.0 Measured
temperature
SP2
REM
20.0 Setpoint
Home Display
Top of controller
EUROTHERM 2216
1 OP1
11
2 OP2
3 SP2
4 REM 10
RUN
5 MAN
6 7 8
Disable Enable Alarm
12 14
13
Note There are two control modules on a two-zone and three control modules
on a three-zone temperature controller.
10 RUN Run Indicator When lit, it indicates that setpoint rate limit is active.
11 LCD Display Readout Displays temperature controller data (temp readout,
setpoint, parameter value, and so forth.)
12 Switch/Indicator Disable Disables the heating elements of the high-temperature
(red) furnace.
13 Switch/Indicator Enable Enables the heating elements of the high-temperature
(green) furnace.
14 Indicator (yellow) Alarm Functions in conjunction with the alarm indicators of
each temperature controller. When the interlock is
broken, the Alarm indicator lights, and power to the
elements is cut off.
Not Power Switch I/O Chassis power switch (on back panel). On is labeled I,
Shown Off is labeled O.
Temperature Setpoints
Normal operation of the temperature controller requires the desired temperature
setpoints to be entered into each control module. After the setpoints have been
entered, the heater elements can be enabled.
1. From the Home display, press the up or down arrow (to increase or decrease
the current value).
Two seconds after releasing either button, the display blinks to show the
control module has accepted the new value.
You can return to the Home display by pressing the scroll and page buttons
simultaneously. Alternatively, you will always be returned to the Home
display if no button is pressed for 45 seconds.
Parameter Settings
Note Parameters are set at MTS Systems according to the configuration
drawing at the end of the manual. If a control module is replaced, set the
parameters according to the MTS-factory settings and then run the
Eurotherm Automatic Tuning. Once the MTS factory settings have been
entered, you may deviate from them (in small steps).
Parameters are settings within the control module that determine how the control
module will operate. For example, alarm setpoints are parameters that determine
when alarms will occur. Parameters are arranged in lists. The names of these lists
are found in the list headers. The available lists are:
2216
OP1
OP2
AL List header
SP2
REM
LiSt Always displays
‘LiSt’
Note Refer to the Eurotherm Model 2216 product manual shipped with this
manual for a listing of the parameters available under each list header.
1. From the Home display, press the page button to select the appropriate list
header.
2. From the list header display, press the scroll button to select the required
parameter.
The parameter name displays in the upper readout and its value in the lower.
3. From the parameter display, press the up or down arrow (to increase or
decrease the current value).
Two seconds after releasing either button, the display blinks to show the
control module has accepted the new value.
You can return to the Home display by pressing the scroll and page buttons
simultaneously. Alternatively, you will always be returned to the Home
display if no button is pressed for 45 seconds.
About Alarms
If any of the temperature controllers detect an alarm condition, two indicators
notify the operator.
The alarm indicator on the lower panel lights, and an alarm message flashes in
either the upper or lower readout of the Home display. Alarms can be
acknowledged by pressing the page or scroll buttons on the display on the
affected control module.
On the control modules, new alarms are displayed as a double flash, followed by
a pause. If there is more than one alarm, the display cycles through the relevant
alarm conditions.
Process Alarms
Process alarms warn of a problem with the process being monitored by the
controller.
Process Alarms *
Diagnostic Alarms
Diagnostic alarms indicate that a fault exists in either the controller or other
connected devices.
Diagnostic Alarms *
Access Levels
Access levels provide the ability to restrict parameter changes. There are four
levels of access in the temperature controller:
• Operator Level
• Full Level
• Edit Level
• Configuration Level
1. From the Home display, press the page button until you see the ACCS list
header.
The display will read CODE. Enter the password using the up and down
keys (the password is set to 1 when the unit is shipped from the factory).
Once the correct password is entered, the lower display will read PASS,
indicating that the access level is unlocked.
Note Refer to the Eurotherm Model 2216 Temperature Controller manual for
information on changing passwords.
4. From the GOTO display, press the up or down arrows to select the desired
access level.
Editing the In the edit access level, you can set which parameters are accessible in the
operator access Operator access level and/or accessible from the Home display. To set operator
access to a parameter:
2. Select the parameter to be set by toggling through the list headers (page
button) and selecting the parameter (scroll button).
3. Once the parameter has been selected, use the up and down arrows to set the
parameter availability in Operator level.
Returning to To return to operator level from either FULL or EDIT level, repeat entry of
operator level password and select OPER on the GOTO display. In Edit level, the control
module will automatically return to operator level if no button is pressed for 45
seconds.
CAUTION
Use only a soft cloth to clean the exterior of the controller. If a cleaning agent is
needed, use only mild detergent with water. Harsh detergents can damage the
temperature controller finish and electronics.
• Power should be disconnected (by unplugging the AC line cord at the wall
outlet) before cleaning.
• Use a soft cloth to remove dust and other debris from the exterior of the
temperature controller. If a cleaning agent is required, use only a mild
detergent and water.
• Allow for sufficient dry time before reconnecting power to the temperature
controller.
Replacing a Eurotherm Parameters are set at MTS Systems Corporation according to the configuration
2216 drawing (MTS part number 531124-xx). If a control module is replaced, set the
parameters according to the MTS-factory settings and then run the Eurotherm
Automatic Tuning. Once the MTS factory settings have been entered, you may
deviate from them (in small steps).