Unit 8 Part Stacks Using Profile Unit 8 PART STACKS USING PROFILE Upon completion of this unit the student will be able to : * Calculate part stacks using a profile of a surface with bilateral tolerances * Calculate part stacks using a profile of a surface with unilateral tolerancesExplanation Whenever cified as a related feature, control, its tolerance ZI determines the extreme surlace boundary (ESB) conditions for the true profile (TPR). Therefore profile as related feature control is used in the stack. See figure 8-T- When a profile control with a bilateral tolerance zone is specified: + Enter half the tolerance value in the left column + Enter half the tolerance value in the right column The left 0 Tegal ‘When profile is used as a related feature control, basic dimensions are used to locate the "true profile” to the datums. It is easy to use basic dimensions in a stack. First, the sign (+ of -) for the basic dimension is determined by the direction of the distance. Then, the basic dimension value is entered in both columns and a zero is shown in the tolerance column. See line B in the stack example on page 8-5. THIS HALF IS SHOWN IN ONE STACK COLUMN (cal .0[A PROFILE TOLERANCE ZONE — THIS HALF IS SHOWN ae \y INTHE OTHER }. STACK COLUMN, |- EXTREME SURFACE BOUNDARIES A 56] 10 + FIGURE 8-1._ ANALYSIS OF PROFILE CONTROL (BILATERAL) “A basic dimension is shown on the stack form as follows: I ined by the stack indicator‘Whenever a profile control with a unilateral tolerance j is specified on a drawing, it must ‘be used in the stick. The full profile tolerance value is entered into one stack column and "zero" is entered into the other stack column. The following explains how to determine which column the tolerance value is entered. Sketch a line on the stack drawing that represents the unilateral tolerance zone (extreme surface boundary). This line shows the direction the extreme surface boundary exists from the true profile. The stack distance is the distance between the extreme surface boundary and the true profile. The direction of the distance is estab- lished just like any other stack distance— by using the stack indicator. See the stack on page 8-5 for an example. (Alga PROFILE li) TOLERANCE ZONE —THE ENTIRE ZONE IS ‘SHOWN IN ONE STACK COLUMN }- EXTREME SURFACE BOUNDARY Weise oe ails cai al oleranoeis use . 3 * Baer th fll olen value one e HAGE cal at and enter a eto) role oer ‘Whenever profile is specified as a form contol, itis not used in a stack. The dimensions locating the true profile establish the extreme conditions for the surface. The profile control only refines the form of the surface within the limits set by the dimensions. locating the true profile,Example 1 ‘This stack contains a profile control with a bilateral tolerance zone. Note how the profile tolerances are shown on the stack form. STACK NO. OBJECTIVE: _ FIND THE MAX AND MIN DISTANCE X, SHEET_1_OF_1 NOTE: This is not a part from. ‘the gearbox assembly, This symbol @ is used to show the dimension which is. used on the line of the stack. REV DESCRIPTION FROM/TO ESB/TPR TPR/AXIS -B- AXIS -B- susyoras|+] 128 [+] 10.6 +] sea ff 106 ‘COMMENTS re a) Name __Jamy K. pare _25.NO 91 eR 4Unit 8 Part Stacks Using Profile Example 2 This stack contains a profile control with a unilateral tolerance zone. Note how the tolerances are entered in the stack form, STACK NO. ‘OBJECTIVE: _FIND THE MAX AND MIN DISTANCE x. SHEET_1_OF_1 NOTE: This is not a part from the gearbox assembly. “This symbo! @ is used to show the dimension which is used on the line of the. stack, fa) © FROM D TOE PaRT No, | REV DESCRIPTION FROM /TO ES8/TPR TPR AXIS -B- AXIS -B- / TPR TPR/ESB. ‘COMMENTS suproras|+] 11.8 [+] 96 + ine fe] 96 DATE _25 NO 91Unit 8 Part Stacks Using Profile Exercise 8-1 ‘Complete the stacks on the following pages. Refer to the drawing package for part dimensions, STACK NO. OBJECTIVE: FIND THE MAX AND MIN DISTANCE ACROSS THE BOLT BOSSES. SHEET_1_OF_1 REV DESCRIPTION FROM /TO COMMENTS: ‘SUB TOTALS, NAME. DATE —_——— 8-6Unit 8 Part Stabks Using Profile Exercise 8-2 STACK NO. OBJECTIVE: _FIND THE MAX AND MIN DISTANCE BETWEEN THE BOTTO! AND TOP SURFACES. SHECT tong PART NO. | REV DESCRIPTION FROM / TO ‘COMMENTS: ‘SUB TOTALS, 2 DATE.Unit 8 Part Stacks Using Profile Exercise 8-3 OBJECTIVE: _FIND THE MAX & MIN DISTANCE x DESCRIPTION FROM /TO ‘COMMENTS ‘SUB TOTALS NAME. ~—/Unit 8 Part Stacks Using Profile Exercise 8-4 OBJECTIVE:_FIND THE MAX&MINDISTANCEX STACK NO. SHEET_1_OF_1 24 SLEEVE REV DESCRIPTION FROM /TO ‘COMMENTS SUB TOTALS mateo Gd NAME, DATEPart Stacks Using Profile Unit 8 Exercise 8-5 ‘OBJECTIVE: _FIND THE MAX & MIN DISTANCE X : SHEET_1_oF_1 DESCRIPTION FROM/TO PART NO. | REV ‘SUB TOTALS ears NAME —Unit 8 Part Stacks Using Profile Exercise 8-6 OBJECTIVE: FIND THEMAX&MINDISTANCEX STACK NO. SHEET _1__ oF _1 oe [alos Tals PARTNO. | REV DESCRIPTION FROM/TO. Bd iebeeeet agen LeesePart Stacks Unit 8 ig Profile Summary ‘When profile is specified as a form control, it is not used in the stack. When profile is specified as a related feature control, it determines the extreme surface boundary condi- tions for the true profile and is used in the stack. For a profile control with a bilateral tolerance zone, enter half the tolerance value in the left column (always positive) and the other half in the right column (always negative) on the stack form, Basic dimensions are entered on the stack form as follows: First, the sign (+ or -) is determined by the direction of the distance. Then, the basic dimension value is entered in both columns and a zero is shown in the tolerance column. For a profile with a unilateral tolerance zone, enter the full tolerance value in one column and place a zero in the other column. The stack indicator is used to determine the sign and which column the profile tolerance is entered. 8-12