04 PR 358 - Precommissioning Procedure Rev.0

PROCEDURE
PROJECT /JOB TITLE : HST-TGT-BH GAS PIPELINE PROJECT
DOCUMENT TYPE : PRECOMMISSIONING PROCEDURE
DOCUMENT NUMBER : 091225-04-PR-358
0 06.Apr.11 Approved for Construction BJ BJ HHI

B 25.Feb.11 Issued For Approval BJ BJ HHI
Rev. No Date Description Prepared Checked Approved CPYs Approval
REVISION NO. 0 091225-04-PR-358 Page 1 of 187
CONFIDENTIAL Do not disclose without authorization

PRECOMMISSIONING
PROCEDURE
Revision History
Revision Author of
Date Section(s) Page(s) Brief Description of Change
Number Change
B 07 Mar 11 - - Issued for Approval
0 06 Apr 11 - - Approved for Construction

PVGAS HST-TGT-BH GAS PIPELINE PJT
Document Review Comment Sheet
Document No.: 091225-04-PR-358 Contractor : HHI Review Date : 23.Mar.2011

Pipeline Pre-commissioning
Document Title : Reviewed By : PVGAS Comment Sheet Rev.: B
Procedure
Document Rev.: B Code : N/A
Section,
Paragra PVGAS Comments HHI Response
Item ph & Description Closed Out
Page (Ref. No. : T-PVGAS PMC/HHI/HST-TGT-BH-T-035) (25. Mar .2011)
No.
Please check and correct type of flanges RTJ instead of

1.1 Comment By RF of this documents as presented at items below:
Noted and Revised with comments on
PVGAS - Item 2.2: suitable rated blind flange (12 600# RF) CI
the next submission of procedure
- Drawings no.091225-03-DWG-610;
- Drawing no.C0008-II-DWG-006;
Comment By VSCL 6.3, VSCL 6.4 and VSCL 6.6: SVS V3 and PLEM-V3 Noted. Valve size will be changed to 2
1.2 PVGAS are 2 ball valves instead of 12 as indicated in document. on the next submission of procedure.
CI
Please check again and correct these on all VSCL(s).
Comment By Drawing no.091225-03-DWG-610: pig-2 shall not be slipped Pig no. 2 and the rest of the pigs will not
1.3 PVGAS back during perform pigging Pig-1. (Similar to Pig-3 and Pig- move back during each pig launching
4): Please clarify because there is a stopper behind the
last pig (attached in the Laydown Head)
with a length designed to park last pig
across the center of the last 4" valve on
C
the laydown head. The over all length of
pigs are the same as the center to
center distance of each valve on the
laydown head.
Comment By Item 2.1: the subsequent for pigging should be as follow: Bi- BJs rationale for proposing the pig
1.4 2.1 PVGAS di batch pig -> brush pig -> gauging pig -> magnetic pig. sequence is to ensure that the gauge
pig is situated at the end of the pig train, CI
thereby minimizing potential contact of
the gauge plate with loose debris within
091225-04-CA-391_Rev.B Mooring Analysis Report Page 1 of 5
the pipeline. The first 3 pigs serve to

loosen and remove debris from the
pipeline, theoretically the gauge pig
being the last one should have a clear
path with minimal obstructions.
However, if required, the pig sequence
can be changed per Clients request.
PVGAS: Please change the sequence
of pigging as PVGAS comments
1.5 5.3.4 Comment By Steps 11 will be re-phrased as;
Item 5.3.4 (page 42/135): Dewatering operation: step 11 -13
PVGAS are confused. Please check and correct to ensure that Pig-3 11.) Once 20 m3 of fresh water is
and pig-4 shall be launched by compressed & dried air. injected behind pig no.2, shut down the
flooding pump then close BJV1.
12.) Start the compressors then open

valves BJV3 and BJV4. Allow the
compressors to warm up and let the air
to be discharged against the close dryer
until the recommended dewpoint has
been achieved.
CI
13.) Open the discharge valve BJV2 on

the dryer to pump the remaining water in
the injection hose into the pig launcher
(ahead of pig No. 3). Then inform diver
to open valve LV5 and close LV4 to
launch pig No. 3 with compressed, dried
air.
1.6 5.3.6 Comment By Item 5.3.6 (page 45/135): VSCL 006:

PVGAS - Step 5 to 7 -> please check and correct the status of
BJV2; BJV4 as specified at VSCL 6.6; BJV1 shall be in CLOSE position; CI
- Omission for step of open PLEM valve V3 -> check BJV2 & BJV4 shall be in OPEN position.
again and correct. Additional step will be included in Section
5.3.6 whereby PLEM-V3 will be opened

prior to opening of valve BJV3.
All these changes will be included in the

next submission of procedure.
1.7 5.3.5 Comment By Item 5.3.5 pipeline drying and 5.3.6 nitrogen purging and BJ strongly recommends that these valves C
PVGAS packing: are left in the 50% open position,
especially for drying operations to ensure
HHI shall 100% open PLEM V1; PLEM V2 and SVS-V1, that the valve cavities are dried.
SVS-V2.
The valves can be positioned to 100% CI

open for nitrogen purging operations.
1.8 Comment By Noted. Step 13 will be added in section
PVGAS
After completion of pre-commissioning (completion of N2 CI
purging): HHI shall be responsible to close all valves on Bach 5.3.6 as follows;
Ho PLEM, TGT subsea valve skid and SSIV-V1; SSIV V2.
HHI will close all valves on Bach Ho
PLEM, TGT Subsea Valve Skid, and
SSIV-V1 and SSIV-V2.
1.9 Comment By Noted, will be changed on the next

Please correct sketches related to SSIV-V1 of HLJOC: This
PVGAS
valve is manual ball valve instead of shutdown valve as submission of procedure as follows:
indicated in the drawings.
CI
change to
SSIV-V1
1.10 Comment By Noted. ITP will be updated per PVGAS

PVGAS
Item 7.1; 7.2; 7.3-ITP: Please see and updated as PVGAS CI
remark in Attachment. remarks on the next submission of
procedure.

2.1 Comment By According to DNV OS F101 Sec. 10 O 519 The pressure The specified test pressure remains at
DnV 140barg, (i.e 1.4 x design pressure).
C (See DNV
test is acceptable if the pipeline is free from leaks, and the
pressure variation is within 0.2% of the test pressure. A response)
pressure variation up to an additional 0.2% of the test The pipeline is pressurized to 142.8barg
pressure is normally acceptable if the total variation (i.e. (i.e 102% of specified test pressure) to
0.4%) can be documented to be caused by temperature
allow for temperature stabilisation. This
fluctuations or otherwise accounted for. It is written in 2.2
HYDROTEST of your procedure To allow for temperature way, should there be a minor pressure
effects, the maximum test pressure for this pipeline has been drop during stabilisation, the pipeline
set to 142.8 barg (corresponding to 102% of the specified need not be re-pressurized to meet the
test pressure). It means test pressure has been increased to criteria for the minimum test pressure.
142.8 barg but not 140 barg. Therefore, please adjust
accordingly your Acceptance Criteria in page 16 from 140 Bullet 1 of the Acceptance Criteria on
barg to 142.8 barg or maximum test pressure is set not
Page 16 shall still read the same. This
higher than 140 barg +0.2% (for temperature fluctuations) but
not 2%. Comment is closed if implemented in documentation wording is to emphasise the point that
the successful hydrotest must be
performed at or above the minimum
requirement of 1.4 x design pressure to
meet the contract specifications.
Bullets 2 and 3 refer to the DNV

specifications of 0.2 % pressure
variations and no leaks.
For a successful test, all 3 criteria must

be met.
2.2 Comment By Following requirements from DNV OS F101 Sec. 10 O 509 Will be included in Appendix H
DnV Subcontractor Supplied Resources
CI (See DNV
need to be included in the Procedures 509 The following
requirements apply for instruments and test equipment: response)
dead weight testers shall have a range of minimum 1.25
times the specified test pressure, and shall have an accuracy
better than 0.1 bar and a sensitivity better than 0.05 bar
the volume of water added or subtracted during a pressure
test shall be measured with equipment having accuracy
better than 1.0% and sensitivity better than 0.1%

temperature measuring instruments and recorders shall have
an accuracy better than 1.0C, and a sensitivity better than
0.1C pressure recorders and temperature recorders when
included shall be used to provide a graphical record of the
pressure test continuously for the total duration of the test. If
a pressure transducer is used instead of a dead weight
tester, the transducer shall have a range of minimum 1.1
times the specified test pressure, and the accuracy shall be
better than 0.2% of test pressure. Sensitivity shall be better
than 0.1%. Comment is closed if implemented in
documentation.

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PROCEDURE
Table of Contents
1.0 INTRODUCTION ............................................................................................................................... 6

1.1 PROJECT DESCRIPTION ......................................................................................................6
1.2 FIELD LAYOUT .......................................................................................................................7

1.3 PURPOSE OF DOCUMENT ...................................................................................................8
1.4 DEFINITIONS AND ABBREVIATIONS ...................................................................................8
1.4.1 DEFINITIONS .............................................................................................................8
1.4.2 ABBREVIATIONS ......................................................................................................9
1.5 SPECIFICATIONS AND REFERENCES ................................................................................9
2.0 SCOPE OF WORK ......................................................................................................................... 10
2.1 FLOODING, CLEANING, AND GAUGING .......................................................................... 10

2.2 HYDROTEST ....................................................................................................................... 13
2.3 SPOOL TESTING................................................................................................................. 16
2.4 DEWATERING ..................................................................................................................... 17

2.5 DRYING ................................................................................................................................ 20
2.6 NITROGEN PURGING AND PACKING ............................................................................... 21
3.0 SAFETY .......................................................................................................................................... 22

3.1 GENERAL ............................................................................................................................ 22
3.2 SAFETY MEETINGS ............................................................................................................ 22
3.3 PERSONNEL SAFETY ........................................................................................................ 22

3.4 EQUIPMENT SAFETY ......................................................................................................... 23
3.5 VALVE TAGGING ................................................................................................................ 23
3.6 MANAGEMENT OF CHANGE ............................................................................................. 23

3.7 PIGGING SAFETY ............................................................................................................... 24
3.8 HYDROSTATIC TESTING SAFETY .................................................................................... 24
3.9 ENVIRONMENTAL CONTROL ............................................................................................ 25

3.10 ACTIONS IN THE EVENT OF EMERGENCY ..................................................................... 25
3.11 COMMUNICATIONS PROTOCOL....................................................................................... 25
3.11.1 PRE-COMMISSIONING VESSEL ........................................................................... 25
3.11.2 RECEIVING END (OTHER SIDE)........................................................................... 25

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4.0 BJ PERSONNEL AND EQUIPMENT RESOURCES ..................................................................... 26

4.1 PERSONNEL ....................................................................................................................... 26
4.1.1 RESPONSIBILITIES ............................................................................................... 26
4.1.2 EQUIPMENT SUPPLIED ........................................................................................ 27
4.1.3 PRE-MOBILISATION WORKS................................................................................ 27
4.1.4 CONSUMABLES SUPPLIED .................................................................................. 27
5.0 PROCEDURE ................................................................................................................................. 28

5.1 FLOODING, CLEANING, AND GAUGING OPERATIONS .................................................. 28
5.1.1 PRELIMINARY CHECKS ........................................................................................ 28
5.1.2 EQUIPMENT SET-UP AND FUNCTION TEST ...................................................... 29
5.1.3 FLOODING, CLEANING, AND GAUGING ............................................................. 29
5.2 HYDROTEST OPERATIONS............................................................................................... 33
5.2.2 EQUIPMENT SET-UP ............................................................................................. 34
5.2.3 HYDROTEST .......................................................................................................... 34
5.2.4 SPOOL TEST .......................................................................................................... 39
5.3 DEWATERING, DRYING, AND NITROGEN PURGING & PACKING................................. 41
5.3.2 EQUIPMENT SET-UP AND FUNCTION TEST ...................................................... 42
5.3.3 FLUSHING & DESALINATION OF 12 X 30 METER TIE-IN SPOOL .................... 42
5.3.4 PIPELINE DEWATERING ....................................................................................... 43
5.3.5 PIPELINE DRYING ................................................................................................. 46
5.3.6 NITROGEN PURGING AND PACKING .................................................................. 47
6.0 VALVE STATUS CHECK LIST (VSCL) ......................................................................................... 49

6.1 VSCL 001 - FLOODING, CLEANING, AND GAUGING .................................................... 49
6.2 VSCL 002 - HYDROSTATIC TESTING ............................................................................. 50
6.3 VSCL 003 FLUSHING & DESALINATION OF 12 X 30 M SPOOL ............................... 51
6.4 VSCL 004 DEWATERING OPERATIONS ..................................................................... 53

6.5 VSCL 005 - DRYING OPERATIONS ................................................................................ 55

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6.6 VSCL 006 - NITROGEN PURGING OPERATIONS.......................................................... 57
7.0 INSPECTION AND TEST PLAN .................................................................................................... 59
7.1 ITP 001 - FLOODING, CLEANING, AND GAUGING OPERATIONS .......................... 60

7.2 ITP 002 - HYDROSTATIC TEST OPERATIONS ......................................................... 61
7.3 ITP 003 - SPOOL TEST OPERATIONS ...................................................................... 62
7.4 ITP 004 - DEWATERING, DRYING, AND N2 PURGING OPERATIONS ................... 63
8.0 APPENDICES ................................................................................................................................. 65

8.1 APPENDIX A PIPELINE DATA AND CALCULATIONS ................................................... 66
8.2 APPENDIX B CONTRACTOR SUPPLIED DRAWINGS................................................... 75
8.3 APPENDIX C SUB-CONTRACTOR SUPPLIED DRAWINGS.......................................... 84
8.4 APPENDIX D MATERIAL SAFETY DATA SHEET ......................................................... 104
8.5 APPENDIX E SITE PAPER WORKS .............................................................................. 124

8.6 APPENDIX F EQUIPMENT DATA SHEET ..................................................................... 146
8.7 APPENDIX G RISK ASSESSMENT ............................................................................... 175
8.8 APPENDIX H SUBCONTRACTOR SUPPLIED RESOURCES ...................................... 185
8.9 APPENDIX I - CONTRACTOR SUPPLIED RESOURCES ................................................ 187

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1.0 INTRODUCTION
1.1 PROJECT DESCRIPTION
Petrovietnam Gas Corporation (PVGAS) is Owner and Operator of the Bach Ho Gas Pipeline
Project, which purpose are collecting and gathering associated gas from oil fields productions
such as Bach Ho (BH), Rang Dong (RD), Ca Ngu Vang (CNV), Su Tu Vang (STV) (project
completed on May, 2009), Rong Doi Moi (under project development) and transporting to shore
for industrial and domestic uses.
The Hai Su Trang Hai Su Den (HST-HSD) oil fields locating on Block 15-02/1 by Thang Long
Joint Operating Company (TLJOC) and Te Giac Trang oil field (TGT) locating on Block 16-1 by
Hoang Long Joint Operating Company (HLJOC) are under development stages with First Oil
Dates are expecting on second quarter of 2011 (TGT) and likely beginning of 2012 (HST/HSD).
In accordance with Approved Outline Development Plans (ODP), the Gas Evacuation Plan shall
be prepared and executed by JPCs with PVGAS involvement along with Field Development Plan
to transport the HST/HSD and TGT associated gases to Bach Ho existing gas facilities and route
to BH pipeline to shore to avoid offshore flaring as required by Law.
The Engineering, Procurement, Installation, and Commissioning (EPIC) work for the HST/TGT-BH
Gas Pipeline Project has been awarded to Hyundai Heavy Industries (HHI).
The new HST-TGT-BH gas pipeline project is defining from tie-in point providing by TLJOC to tie-
in point at Bach Ho gas facilities. The TGT branch pipeline shall be connected to pipeline by tee
arrangement from tie-in point provided by HLJOC.

PRECOMMISSIONING
PROCEDURE
1.2 FIELD LAYOUT
Figure 1.2 - Field layout

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PROCEDURE
1.3 PURPOSE OF DOCUMENT

The purpose of this procedure is to show the detailed methodology for pre-commissioning of the
12 HST-TGT-BH Gas Pipeline
This procedure is prepared as a guideline for the field personnel and is subject to minor changes
to accommodate specific site conditions. Any change to the approved procedures will only be
done in consultation and agreement with client representative.
This procedure has been prepared as a working document to ensure that pre-commissioning
operations are carried out in accordance to the specified project requirements.
1.4 DEFINITIONS AND ABBREVIATIONS
1.4.1 DEFINITIONS
Throughout this document, the following abbreviations shall apply:
COMPANY : PetroVietnam Gas Corporation

CONTRACTOR : Hyundai Heavy Industries Co., Ltd.
SUBCONTRATOR : BJ Process and Pipeline Services

PRECOMMISSIONING
PROCEDURE
1.4.2 ABBREVIATIONS
The following definitions are used for the purpose of this procedure:
PVGAS : PetroVietnam Gas Corporation

HHI : Hyundai Heavy Industries Co., Ltd.
BJPPS : BJ Process and Pipeline Services
DBB : Double Block and Bleed
DNV : Det Norske Veritas
HAT : Highest Astronomical Tide
ITP : Inspection and Test Plan
KP : Kilometric Point
LAT : Lower Astronomical Tide
m : Meter
m/s : Meter per Second
MSDS : Material Safety Data Sheet
SWL : Still Water Level
MSL : Mean Sea Level
PLEM : Pipeline End Manifold
PPE : Personnel Protective Equipment
PPM : Parts per Million
PTW : Permit to Work
RA : Risk Assessment
SMYS : Specified Minimum Yield Strength
SWL* : Safety Working Load
1.5 SPECIFICATIONS AND REFERENCES
This document has been compiled in accordance with the standards and specifications in the
following documents:
DOCUMENT NO. TITLE
091225-03-SP-355 Specification for Cleaning, Gauging, Pigging & Hydrotesting of Pipeline

091225-01-PH-100 Design Basis
DNV-OS-F101 Submarine Pipeline Systems

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PROCEDURE
2.0 SCOPE OF WORK

The pre-commissioning scope of work is as follows:
Flood, clean and gauge of the 12 subsea pipeline on completion of pipe lay.
Hydrostatic pressure testing of the subsea pipeline at 1.4 times (140 barg) design pressure
(100 barg), prior to any subsea tie-ins.
Pre-installation hydrostatic testing of 3 x 12 tie-in spools, to be performed on Contractors

vessel.
Post-installation leak testing of subsea tie-in joints using KAMOS gaskets (to be performed by
Contractor with assistance of Sub-contractor)
Dewatering of the 12 subsea pipeline, including blowing out residual water from the 12 x
30m tie-in spool connecting the SSIV to the Subsea Valve Skid at KP0.
Air Drying of the 12 subsea pipeline, including the 12 x 30m tie-in spool, Subsea Valve Skid

and BH PLEM to a dew point of -10 C.
Nitrogen purging and packing of the 12 subsea pipeline, including the 12 x 30m tie-in spool,
Subsea Valve Skid and BH PLEM to a pressure of 0.5bar
2.1 FLOODING, CLEANING, AND GAUGING
Flooding, cleaning and gauging of the 12 subsea pipeline will be performed from a temporary
subsea launcher (lay-down head) installed at the pipeline termination flange at KP0, to a
temporary subsea receiver (initiation head) installed at the pipeline termination flange at KP25.4.
The pigs to be used for flooding, cleaning and gauging will be pre-loaded into the temporary
subsea launcher prior to installing the launcher onto the pipeline.
Fig. 2.1a Flooding, Cleaning, & Gauging Battery Limit

PRECOMMISSIONING
PROCEDURE
This operation will take place prior to tie-in of the subsea pipeline to the Subsea Valve Skid, SSIV
and BH PLEM. The Flooding, Cleaning, and Gauging spread will be located onboard Contractors
Pre-commissioning Support Vessel situated at KP0.
The pipeline will be flooded, cleaned and gauged by running a 4-pig train propelled by filtered,
chemically treated seawater. All water will be filtered to 50-micron and treated with 700 ppm of
Biocide (Champion B-1710) and 100 ppm of Oxygen Scavenger (Champion OS-2). The
proposed chemical dosage will provide protection for a residence time of up to 12-months.
Water will also be dosed with 40 ppm of Fluorescein Dye to facilitate detection of leaks during
hydrotest.
The flooding, cleaning and gauging pig train is as follows:
Description Component
Chemically treated filtered seawater 250 linear metres
Pig No. 1 Bi-di batch pig c/w pinger
Pig No. 2 Bi-di brush pig
Pig No. 3 Bi-di magnetic pig
Pig No. 4 Bi-di gauge pig c/w pinger
Chemically treated filtered seawater Line volume
Fig. 2.1b Pigging Sequence

PRECOMMISSIONING
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The gauge pig will contain 2 gauging plates; one behind the first disc and one behind the last disc.
The gauging plates shall be 95% of pipeline internal diameter (298.6mm x 0.95 = 283.67 mm)
and made of 10mm thick aluminum plate with chamfer so that the width at the perimeter is 5mm.
The 4-pig train will be propelled all the way to the temporary subsea receiver at a speed of
between 0.5 1.0m/s. The volumetric rate of water injected will be monitored via a calibrated flow
meter to ensure the required pig speed is maintained. The volume of chemical and dye injected
will also be monitored via calibrated flow meters or stroke counters to ensure the required dosage
is met.
Samples of the flood water will be taken at 3-hr intervals during flooding, including at the
beginning and end of the flooding operation.
Receipt of the pig train into the temporary receiver will be indicated by an increase in pressure
and confirmation of pumped volume. If pig receipt cannot be confirmed, an additional 5% - 20% of
the line volume will be pumped.
On confirmation of pig receipt, the flooding spread will be shut down and all valves on the
temporary launcher will be closed. Contractor will remove the temporary subsea launcher (lay-
down head) at KP0 and install a suitably rated blind flange in preparation for hydrotest.
Contractors pre-commissioning support vessel will then sail to KP25.4 to recover the temporary
subsea receiver (initiation head) and install a suitably rated blind flange in preparation for
hydrotest operations.
The flooding pigs will be removed from the temporary receiver and inspected. The amount of
debris recovered will be assessed quantitatively, and the condition of the gauge plate assessed
for damages.
On acceptance of the flooding, cleaning and gauging operations, the pipeline will be made ready
for hydrotest operations.

PRECOMMISSIONING
PROCEDURE
2.2 HYDROTEST
Hydrotest of the subsea pipeline will be performed following flooding, cleaning and gauging
operations. Hydrotesting will take place prior to tie-in of the subsea pipeline to the Subsea Valve
Skid, SSIV and BH PLEM.
The battery limits for the hydrotest extends from the pipeline termination flange at KP0 to the
pipeline termination flange at KP25.4.
Fig. 2.2 Hydrotest Limits

The hydrotesting spread will be located onboard Contractors Pre-commissioning Support Vessel
situated at KP25.4.
Prior to commencement of hydrotesting operations, suitably rated blind flanges (12 600# RTJ
flange) will be installed at the pipeline termination flanges at KP0 and KP25.4. The test blind at
the KP25.4 shall be fitted with 2-off 2 threaded NPT ports for connection of Subcontractors
pressurisation and instrument lines.
The specified test pressure of the subsea pipeline is 140 barg, corresponding to 1.4 x design
pressure of the pipeline. To allow for temperature effects, the maximum test pressure for this
pipeline has been set to 142.8 barg (corresponding to 102% of the specified test pressure).

PRECOMMISSIONING
PROCEDURE
Monitoring of the pipeline pressure will be conducted using a digital pressure gauge and pressure
chart recorder located in the instrument cabin onboard Contractors Pre-commissioning Support
Vessel at KP25.4.
Water used for hydrotesting shall be filtered and chemically treated to the same specifications as
that for flooding, cleaning and gauging.
Pressurization
Prior to pressurising, the pipeline will be topped up with chemically treated seawater, with residual
air from the pipeline being vented through the instrument hose routed back to Contractors Pre-
commissioning Support Vessel. Pressurisation will commence at a rate of up to and not
exceeding 1 bar per minute from atmospheric pressure to 35% of the specified hydrotest pressure
(140 x 0.35 = 49 barg). An air entrapment calculation will be carried out at this pressure. A
pressure-volume graph will be produced using the figures attained during pressurisation to
indicate the volume of air in the pipeline.
The air content shall not exceed 0.2% of the pipeline volume. On acceptance of the air content,
pressurisation shall then continue to 70% of the test pressure (98 barg) at a rate not exceeding 1
bar per minute.
Pressurization shall then be stopped and the pipeline allowed to stabilize for 3 hours, whilst visual
checks are performed on all valves, flanges and appurtenances for leaks.
On completion of the stabilization and confirmation that the pipeline is free of leaks, the pipeline
will be further pressurized to 95% of the specified test pressure (133 barg) at a rate not exceeding
1 bar per minute. Pressurization shall then continue to the final pressure of 142.8 barg at a rate
not exceeding 0.5 barg/minute.
During the pressurisation, the following information shall be recorded and logged for every 1 bar
pressure increment:
Time
Pipeline Pressure
Volume of Water Injected
Ambient Temperature

PRECOMMISSIONING
PROCEDURE
Stabilization
On reaching the nominated test pressure, the system will be allowed to stabilise. Monitoring of the
pipeline pressure during stabilisation will be conducted using a Digital Pressure Gauge and
pressure chart recorder located in the test cabin onboard Contractors Pre-commissioning Support
Vessel.
The following information will be monitored and logged at 30 minute intervals until stabilisation
has occurred:
Time
Pipeline pressure
Volume of water added (if any)
Ambient temperature
Subsea Temperature
A graph of Pressure vs. Time will be plotted to show the rate of pressure variations. For
avoidance of doubt, stabilisation period is defined as the period between final pressurisation and
the hold period.
During the stabilisation period, re-pressurisation may be carried out should the pipeline pressure
drop below the required test pressure. The volume of water added will be recorded. Leaks or
other defects noted during the stabilisation period shall be rectified. The section requiring
rectification shall be depressurised to a safe level prior to any repair activity.
Hold Period
The pipeline shall remain pressurised until completion of stabilisation and a 24-hour hold period at
or above the specified test pressure (140 barg). During the hold period, the pressurising pump
shall be disconnected from the pipeline. The 24-hour hold period window will be retrospectively
selected when the pressure has remained at or above the specified test pressure for a continuous
24-hour period.
During the hold period, the following information shall be recorded and logged at 30 minute time
intervals:
Time
Pipeline pressure
Ambient temperature
Subsea Temperature

PRECOMMISSIONING
PROCEDURE
Acceptance Criteria
(Note: Reference Specifications: DNV-OS-F101)
The pipeline hydrotest shall be deemed complete when the following conditions have been met
after the hold period:
The pipeline pressure shall not fall below the specified test pressure of 140 barg at any
time during the 24-hour hold period.
Pressure loss during the 24-hour hold period shall not exceed 0.2% of the specified test
pressure. Pressure variations during the test period greater than 0.2% shall be justified by
calculations or otherwise accounted for.
No visible leaks shall be present on observable sections of the pipeline.
Should the system require re-pressurisation during the 24-hour hold period,
COMPANY/Contractors consent will be obtained prior to re-pressurisation. The hold period shall
be re-started until a continuous 24-hour hold period as described above is successfully achieved.
Depressurisation
On completion and acceptance of the hydrotest, the pipeline will be depressurised to atmospheric
pressure. The rate of depressurisation shall not exceed 1 bar per minute.
The pipeline pressure will be monitored and recorded during depressurisation until the pipeline is
fully depressurised. On completion of pipeline depressurisation, all logs and acceptance
certificates shall be signed off by the relevant parties.
On completion of the hydrotest, the pipeline will then be made ready for tie in to the Subsea Valve
Skid, SSIV and BH PLEM (Contractors scope of work).
2.3 SPOOL TESTING
The 3 x 12 tie in spools will be hydrotested onboard Contractors Pre-commissioning Support

Vessel prior to installation. All necessary test flange (c/w injection and instrument points) will be
installed by Contractor on both ends of the spool. The timing of the test will be determined by
Contractor.
Each spool will be arranged on wooden sleepers to ensure one end of the spool is slightly higher
than the other end. Each spool will be topped-up with fresh water from the lower end to ensure no

PRECOMMISSIONING
PROCEDURE
air pockets form during the filling. Once each spool is filled with fresh water, each spool will be
brought up to test pressure (140 barg). To allow for temperature effects, the maximum test
pressure for each spool has been set to 141.4 barg (corresponding to 101% of the specified test
pressure). As the spools are onboard the vessel and fully visible, it will be subjected to a 6-hour
test hold period. During the test, water may be added or removed to keep the pressure above 140
barg. After a 6-hour hold period, each spool will be depressurised and the fresh water can be
drained from the lowest end of each spool.
2.4 DEWATERING
On completion of the sub-sea tie-ins of the pipeline to the SSIV, Sub-sea Valve Skid, and BH
PLEM, and leak testing of the sub-sea joints, the 12 pipeline will be dewatered. Dewatering will
be performed from a temporary sub-sea pig launcher installed on the end of the Sub-sea Valve
Skid, to a temporary sub-sea pig receiver installed on the end of the BH PLEM. The pigs to be
used for dewatering will be pre-loaded into the temporary sub-sea launcher prior to installing the
launcher onto the pipeline.
The dewatering spread will be located onboard Contractors Pre-commissioning Support Vessel
situated at the Sub-sea Valve Skid (KP 0).
Fig. 2.3a Dewatering Limits

PRECOMMISSIONING
PROCEDURE
Desalination of the SSIV Tie-in Spool

After completion of subsea tie-in works, the 12 x 30m tie-in spool connecting the SSIV to the
Subsea Valve Skid at KP0 will be left full of untreated sea-water. Because this spool could not
be dewatered in-situ, the spool will have to be flushed with freshwater to avoid future corrosion
issues.
Flushing of the spool will be performed prior to commencement of bulk dewatering. At this point,
the temporary subsea launcher and receiver would have been installed onto the end of Sub-sea
Valve Skid and BH PLEM respectively. The 12 mainline valve on the Sub-sea Valve Skid will be
in a closed position and the temporary receiver lined up in the receiving mode (all valves open).
3
A 2 water injection hose will be connected to the 2 ball valve on the SSIV. Approximately 5 m
(equivalent to 2 spool volumes) of freshwater will be injected into the tie-in spool via the 2 SSIV
ball valve to displace the seawater from the spool into the 12 pipeline. Once 2 spool volumes of
freshwater has been pumped, the 2 SSIV ball valve will be closed and locked-in. An outward
facing non-return valve will be installed onto the 2 ball valve in preparation for the subsequent
spool blow-out. At the end of this displacement, the tie-in spool would have been desalinated
and left full of freshwater.
Bulk Dewatering
On completion of the desalination of the tie-in spool, bulk dewatering will commence. Dewatering
of the pipeline will be performed with the following pig train:
Description Component
Pig No. 1 Bi-di Swabbing Pig

3
Fresh Water 20 m

3
Fresh Water 20 m

O
Dehydrated air at 40 C 500 linear metres
Pig No. 4 Bi-di Swabbing Pig c/w EM transmitter

O
Dehydrated air at 40 C Line volume
Note: Freshwater to be supplied by Contractor.

PRECOMMISSIONING
PROCEDURE
Fig. 2.3b Pigging Sequence
The volume of freshwater injected between pigs 1, 2 & 3 have been calculated to reduce the
residual chloride level to below 250 ppm.
During dewatering, the treated seawater will be discharged directly to sea from the temporary
subsea pig receiver. Discharge shall only be allowed once the necessary approvals from the
Regulatory Authorities have been obtained.
While running the pig train, the following readings will be taken at the launching end and recorded
every 15 minutes.
Pipeline pressure
Pig speed
Pig train location
The pig train will be propelled by dry compressed air until they are received in the temporary
subsea receiver at the BH PLEM. Receipt of the pigs will be confirmed by a slight drop in the
pipeline pressure and observation of air bubbles on the water surface in the BH PLEM vicinity.
Receipt of the pig will also be confirmed by checking the signal of the EM transmitter on the last
dewatering pig.
On receipt of the pigs, the compressor spread will be shut down and the pipeline isolated at the
launcher location. Divers will then proceed to open the 2 ball valve on the SSIV in order to blow
out residual water from the tie-in spool. (Note: Care must be taken when opening the 2 ball valve
as the residual pipeline pressure will force water out once the valve is opened).
(**Note: If possible, the mainline valve at the BH PLEM shall be closed after receipt of the pig train,
this will then ensure that all residual pipeline pressure will discharge through the 2 SSIV valve,
hence enhancing the effectiveness of the spool blow-out.)

PRECOMMISSIONING
PROCEDURE
Divers will continue to observe the discharge from the 2 ball valve until the bulk of water from the
spool has been removed. If required, the compressors can be re-started to provide more
volume/pressure to evacuate residual water from the tie-in spool. Once the bulk of the residual
water from the tie-in spool has been removed (indicated by continuous air discharge from the 2
ball valve), stop the air compressors and allow the pipeline to depressurise to subsea ambient
(approximately 4.5 barg).
Contractor will remove the temporary subsea launcher at KP0 and install the permanent blind
flange to the end of the Sub-sea Valve Skid in preparation for drying operations. Contractors pre-
commissioning support vessel will then sail to KP25.4 to recover the temporary subsea receiver
and install the permanent blind flange to the end of the BH PLEM in preparation for drying
operations. The dewatering pigs will be removed from the temporary receiver and inspected.
2.5 DRYING
Air drying of the pipeline will be performed in the direction of the BH PLEM (KP25.4) to the
Subsea Valve Skid (KP0).
The drying spread will be located onboard Contractors Pre-commissioning Support Vessel
situated at the BH PLEM.
Fig. 2.4 Drying and Nitrogen Purging Limits

PRECOMMISSIONING
PROCEDURE
At KP0, 1-each 2 air discharge hoses will be connected to the 2 ball valves on the Subsea Valve
Skid and the SSIV. The hoses will be routed to surface and secured to Contractors Pre-
commissioning Vessel Support Vessel.
At KP25.4, a 2 air injection hose will be connected to the 2 ball valve on the BH PLEM.
Dry compressed air with a dew point of -40 deg C or better will be injected from KP25.4 and
discharged to surface at KP0 via the 2 x 2 discharge hoses. Drying operations will cease once a
dew point of -10 deg C is achieved at the discharge location (KP0).
On acceptance of the pipeline dryness, air injection will be stopped. The system will then be made
ready for nitrogen purging and packing operations.
2.6 NITROGEN PURGING AND PACKING

Nitrogen purging of the pipeline will be performed in the direction of the BH PLEM (KP25.4) to the
Subsea Valve Skid (KP0).
The nitrogen spread will be located onboard Contractors Pre-commissioning Support Vessel
situated at the BH PLEM (refer to Fig 2.4 above). The injection hose at KP 25.4 and the 2 x
discharge hoses at KP 0 set up for the drying operations will be used for nitrogen injection and
discharge respectively.
Nitrogen will be injected via from KP25.4, and the displaced air will be discharged to surface at
KP0. Nitrogen injection will continue until the oxygen content measured at the discharge location
(KP0) is at 2% or less.
When the desired oxygen content has been attained, the discharge lines at KP0 will be shut-in.
Nitrogen injection will continue until the pipeline is packed with nitrogen to a pressure of 0.5bar.
Contractor will then proceed to isolate all subsea valves and disconnect the 2 hoses at both
locations (KP0 and KP25.4).

PRECOMMISSIONING
PROCEDURE
3.0 SAFETY
3.1 GENERAL
Safety is the responsibility of every employee irrespective of status. Employees will ensure that
their workplace is clean and functions efficiently and safely. Common sense should be applied
as part of a safe working practice. Particular attention will be given to worksite safety and any
safety systems and procedures provided.
The aims for Safety and the Environment for the Project are simply stated:
No Accidents
No Harm to People
And No Damage to the Environment
3.2 SAFETY MEETINGS
A Toolbox Safety Talk will be conducted daily on site and before each new job procedure. All on-
shift BJPPS personnel will attend, with details of the work, the hazards and the precautions being
discussed. Where shiftwork is in operation, the Toolbox Safety Talk will be given to personnel at
the commencement of each shift. The talk(s) will be logged in the Pre-Job Toolbox Meeting Form.
To ensure the safe continuity of the work, the supervisors, face-to-face will conduct shift
handovers. All shift handover details will be recorded on the Shift Handover Report.
The talk shall outline the work to be carried out and shall include but not limited to the following:
sequence, co-ordination and details of work to carried out
hazards/control measures/emergency response contingency plans
safe areas/escape routes/muster points
barriers and signs
3.3 PERSONNEL SAFETY
All BJPPS personnel will have a valid offshore medical and a Sea Survival Training certficate from
an OPITO approved training center.
All personnel shall wear personnel protective equipment (PPE) provided for their use. Protective
hard hat, safety glasses, steel toe safety boots and flame retardant coveralls shall be the
minimum safety clothing worn at all times when on-site.
Personnel shall have ear protection and gloved with them at all times and use them in the
appropriate situations.

PRECOMMISSIONING
PROCEDURE
Waterproof jacket and trousers shal be worn in adverse weather conditions.

BJ personnel shall wear ear defenders at all times when running deisel powered equipemnt with a
sound level I excess of 85 dB(A).
Portable eye wash station shall be set up in the vicinity of the chemical storage area.
3.4 EQUIPMENT SAFETY

All onsite equipment shall be positioned in a manner which leaves suitable and safe escape
routes. Equipment shall be positioned so as to leave 0.6m gangways between each unit wherever
possible. Hoses shall be routed so as to:
Prevent trip hazards

Prevent damage to hoses
Protect all personnel and site equipment in the event of hose failure (i.e. away from
access routes)
3.5 VALVE TAGGING
Tagging of each individual valve with its unique identification number will be performed to ensure
that valve operations and sequence of activation can be performed correctly as detailed in this
procedure.
The valve tags will be attached to each valve with cable ties so that there is no interference with
valve operation.
3.6 MANAGEMENT OF CHANGE

Changes to procedure may be required as a result of changes in work scope. Changes to any
safety critical items must be approved by the BJ Services Singapore base prior to starting work.
Any safety critical changes to procedure will be risk assessed on location and documented in a
risk assessment form. The risk assessment should be agreed with Hyundai Heavy Industries Co.,
Ltd. and PetroVietnam Gas Corporation representatives on location and then facsimile transmitted
or emailed to the BJ Services Singapore base for management approval.
Non-safety critical items will be logged in a Confirmation of Verbal Instruction form. Confirmation
of verbal instruction forms will be used where the change to the procedure has a significant
impact on the approved procedure.

PRECOMMISSIONING
PROCEDURE
3.7 PIGGING SAFETY
Pigging involves the application of pressure to confined structures such as pipelines, and there is
a risk of failure and subsequent release of pressure energy. The following safety rules shall be
adhered to at all times:
Never open a pig trap or flange unless you have checked by carefully opening vent valves to
ensure there is no pressure in the system.
Make sure no one or any equipment is in line with the route of the pig passage and make
sure the launcher/receiver is well secured and cannot move.
It is also essential to be aware of the pressure in the hoses, valves, gauges etc.
Never attempt any remedial works on any equipment under pressure.
Never apply pressure to an untested hose, test them before connecting to the pipeline or
system.
Always tie down and secure hoses to prevent whipping in the event of failure.
Always check that no low pressure fittings or instruments have been used in the rig up or
system.
Always check that all connections are fully secured.
3.8 HYDROSTATIC TESTING SAFETY
Hydrostatic testing involves the application of pressure to confined structures such as pipelines,
and there is a risk of failure and subsequent release of pressure energy. The following safety
rules shall be adhered to at all times:
Never remove a flange unless you have checked by carefully opening vent valves to ensure
there is no pressure in the system.
It is essential that check valves (NRV) be fitted to prevent loss of pressure if any hoses
should burst.
It is also essential to be aware of the pressure in the hoses, valves, gauges etc.
Never attempt any remedial works on any equipment/systems under pressure.
Never apply pressure to an untested hose, test them before we connect to the pipeline or
system.
Always tie down and secure hoses to prevent whipping in the event of failure.
Always check that no low pressure fittings or instruments have been accidentally used in the
rig up or system.
Always check that all connections are fully secured

PRECOMMISSIONING
PROCEDURE
3.9 ENVIRONMENTAL CONTROL
All equipment with the potential for spill causing environmental damage will have drip-pans or
tarpaulin sheets incorporated. Drip tray or tarpaulin sheets shall be ultilised for retrieval of pig.
HHI shall obtain written approval from the relevant Vietnam government agencies having
jurisdiction for environmental matters for the disposal of test water.
3.10 ACTIONS IN THE EVENT OF EMERGENCY
In the event of an emergency during operations, all equipment shall be shut down immediately.
The power supply to the test equipment container shall be isolated and air supply to the diesel
unit isolated.
If a system is under pressure at the time of an emergency, the injection point must be closed as
soon as pumping has stopped. Non return valves shall be fitted to injection points of systems to
ensure that pressure is contained in the event of hose failure.
Work permits (if any) are to be returned to the permit office/control room. Personnel shall proceed
to their allocated emergency muster point in accordance with the Companys site contingency
plan.
3.11 COMMUNICATIONS PROTOCOL

During the preparations for and operations of the 12 Gas Pipeline, the primary communications
will be as follows:
3.11.1 PRE-COMMISSIONING VESSEL
VHF Radios (supplied by Hyundai Heavy Industries Co., Ltd.)

The following personnel / locations require a radio:
BJ Shift Engineer
Pump Operator
3.11.2 RECEIVING END (OTHER SIDE)
VHF Radios (supplied by Hyundai Heavy Industries Co., Ltd.)

The following personnel / locations require a radio:
BJ Shift Engineer/Supervisor

PRECOMMISSIONING
PROCEDURE
4.0 BJ PERSONNEL AND EQUIPMENT RESOURCES

4.1 PERSONNEL
BJ Services Singapore personnel for pre-commissioning operations include:
PROJECT ENGINEER
Launching End
SHIFT SUPERVISOR SHIFT SUPERVISOR

Launching End Receiving End
TECHNICIAN / OPTR. TECHNICIAN / OPTR.

Launching End Receiving End
TECHNICIAN / OPTR.
Receiving End
4.1.1 RESPONSIBILITIES
Project Engineer
Reports to HHI Engineer or Representative
Responsible for Test Program
Responsible for signing ITPs
Signs Test Reports
Approves Site Variations
Backed up by BJ Singapore Office
Shift Supervisor
Reports to Project Engineer
Co-responsible for Shift Test Program
Shift Technicians / Operator

Reports to Shift Supervisor
Operates and maintains equipment
Set-up of equipment spreads

PRECOMMISSIONING
PROCEDURE
4.1.2 EQUIPMENT SUPPLIED
Refer to attached Mobilisation Sheets in Appendix H - Subcontractor Supplied Resources.
4.1.3 PRE-MOBILISATION WORKS
Ensure all containers and equipment have valid certification.

Visual Inspection (6 months)
Magnetic Particle Inspection (1 year)
Lifting Test (2 years)
Ensure all instrumentation is calibrated and with valid calibration certification. These
calibration certificates will be available for client review on-site in the Test Cabin. Calibration
certificates will be done just prior to mobilisation to ensure validity.
4.1.4 CONSUMABLES SUPPLIED
Refer to attached Mobilisation Sheets in Appendix H - Subcontractor Supplied Resources

PRECOMMISSIONING
PROCEDURE
5.0 PROCEDURE
5.1 FLOODING, CLEANING, AND GAUGING OPERATIONS

The following details the critical steps that shall be undertaken to perform the pipeline flooding,
cleaning, and gauging operations. It should be noted that the sequence or steps are subjected to
actual site operating conditions, and are intended as a guide for performance of the works. Any
changes to the sequence shall be managed according to Section 3.6 of this procedure.
5.1.1 PRELIMINARY CHECKS
STEP DESCRIPTION INITIAL DATE
1. Procedure approved by Contractor and Company. ITP
2. All BJPPS personnel shall have attended the Support Vessel ITP
safety induction.
3. Prior to commencing any work, all items of plant and

equipment shall be checked for transit damage. Any
indications of damage shall be reported to HHIs
representative immediately. Complete a site damage report
form and forward to BJPPS office.
4. All items of plant and equipment shall be checked against

mobilisation records.
5. Check all instrumentation, hoses and lifting certification is valid

and correct.
6. Ensure lines of communication are established and noted

regarding persons in charge, contact names and telephone
numbers for operational, safety and environmental
considerations.
7. Contractor properly installed the sub-sea temporary pig

launcher (laydown head) pre-loaded with pigs on the pipeline
end at KP 0 with all valves set to correct position as per VSCL
6.1.
Note:
The flooding, cleaning, and gauging pigs will be pre-loaded
into the laydown head at Contactors Batam facility prior to
mobilisation to site. The pigs will be back loaded in the
following sequence:
st
1 load Pig No. 4 Bi-di Gauge Pig c/w Pinger
nd
2 load Pig No. 3 Bi-di Magnetic Pig
rd
3 load Pig No. 2 Bi-di Brush Pig
th
4 load Pig No. 1 Bi-di Pig c/w Pinger
.

PRECOMMISSIONING
PROCEDURE
8. Contractor properly installed the temporary sub-sea receiver

(initiation head) on the pipeline end at KP 25.4 with all valves
set to correct position as per VSCL 6.1.
5.1.2 EQUIPMENT SET-UP AND FUNCTION TEST
1. Confirm all relevant permits are in place and valid for activity. ITP
2. Conduct toolbox talk and perform Risk Assessment with all

relevant parties and any other affected parties working in the
area.
3. Set up all flooding spread in the designated lay-down area ITP

onboard the Pre-commissioning Support Vessel as per
drawing C0008-11-DWG-001.
4. Calibrate the chemical injection pumps and check that all

chemicals are properly secured and chemical spill kits are
available.
5. Secure all interconnection hoses with whip checks.
6. Post warning signs and erect bunting around the affected

areas.
7. Check engine oil & radiator coolant levels.
8. The pump will be set up and function tested with seawater to

verify there are no leaks in the system. This will be done by
routing the discharge hose to the side of the vessel
discharging the seawater overboard. (No chemical will be
used during the function test).
5.1.3 FLOODING, CLEANING, AND GAUGING
2. Conduct toolbox talk and perform RA check with all relevant

parties and any other affected parties working in the area.
3. With assistance from sub-contractor, Contractor will deploy

the 4 flooding hose to sub-sea and connect to valve LV1 at
temporary pig launcher (laydown head).

PRECOMMISSIONING
PROCEDURE
4. Contractor will secure the flooding hose to prevent hose

whipping during flooding operations.
5. Confirm all valves are set as per VSCL 6.1 and signed off by ITP
HHI / PVGAS representatives.
6. Prior to commencing flooding operation ensure the following

paperwork is signed off by HHI / PVGAS representatives:
Pigging Commencement Certificate

Pressure Chart
7. Prepare the following paper work for the flooding operations:

Pipeline Flooding Record
Chemical Injection Records
8. On instructions from Contractors representative, flooding,

cleaning, and gauging operations shall commence.
9. Start and warm up flooding pump. Walk the BJ flooding

spread setup and ensure all valves are in their required
position to flood the pipeline.
10. Start the lift pumps and engage the flooding pump and
3
commence pumping 17.5 m (250 linear meters) of filtered
seawater ahead of the pig train to lubricate the pipeline walls.
11. As soon as the flooding pump has engaged, start the chemical ITP
injection pumps and inject B-1710 at a dosage of 700 ppm
and Oxygen Scavenger at a dosage of 100ppm.
3
12. Once 17.5 m of filtered, chemically treated seawater (250
linear meters) is injected, inform Divers to open valve LV3
then close valve LV2 on the sub-sea pig launcher to launch
pig no. 1 (Bi-di Pig c/w Pinger).
3
linear meters) is injected, inform the Divers to open valve LV4
pig no.2 (Bi-di Brush Pig).
3
pig no.3 (Bi-di Magnetic Pig).
3
15. Once 17.5 m of filtered, chemically treated, seawater (250
pig no.4 (Bi-di Gauge Pig c/w Pinger). Once pig no.4 has
been landed, commence dye injection.

PRECOMMISSIONING
PROCEDURE

3
16. Once 17.5 m of filtered, chemically treated and dyed ITP
seawater (250 linear meters) is injected, inform the Divers to
open valves LV2, LV3, LV4, and LV5 on the sub-sea pig
launcher to reduce back-pressure on the flooding pump.
17. Continue propelling the pig train to the sub-sea pig receiver
(initiation head) with filtered, chemically treated, and dyed
seawater.
18. Maintain water injection rate at approximately between 126 to ITP

252 m/hr for a pig speed of between 0.5 to 1.0 m/s.
19. During operations, the following will be monitored at 15 minute ITP

intervals and logged in the Pipeline Flooding and Chemical
Injection Records:
3
Volume of Water Pumped (m )
Volume of Chemical Injected (L)
Pipeline Pressure (bar)
Flow rate
Pig Distance (calculated)
Pig Speed (calculated)
3
20. Continue filling line volume (1,778 m ) of water behind the pig
train until a pressure rise can be seen on the pressure gauge.
21. Monitor the pipeline pressure for arrival of pigs. It is possible

that the arrival of pigs will be indicated by a slight increase in
back pressure as the pigs arrive and block the discharge
ports. Pinger detector/receiver will also be used on the
receiving end to confirm pig train receipt.
3
22. Once a total pipeline volume of 1,778 m has been pumped ITP
into the pipeline and on confirmation of the pig arrival, the
pump will be shut down and the pipeline depressurised to
ambient pressure through one of the valves on the chemical
injection spool located on the Pre-commissioning Support
Vessel.
Note: If no pressure indication is observed for the pig receipt,

3
an additional 20% (355.7 m ) of the pipeline volume will be
pumped. Water displaced from the pipeline will be discharged
sub-sea via a check valve fitted on the receiver. Contractor
shall obtain approval for relevant government agencies having
jurisdiction for environmental matters for the disposal of test
water.
23. Upon completion of depressurisation, inform the Divers to

close all valves on the sub-sea pig launcher and disconnect
the 4 flooding hose.

PRECOMMISSIONING
PROCEDURE
24. Divers will remove the sub-sea pig launcher from the pipeline
end and will replace with a 12 #600 test flange.
25. Divers will then remove the sub-sea pig receiver (initiation
head) at KP 25.4 and will replace with a 12 #600 test flange
c/w 1 and double block and bleed manifolds (with all
valves set in close position) in preparation for hydrotest
operations.
26. The sub-sea pig receiver will be recovered onboard the Pre-
commissioning Vessel and pigs removed for inspection.
Note: special care shall be taken when removing the gauging

pig as not to damage the gauge plate.
27. Inspect the gauge plate by BJPPS / HHI and PVGAS ITP
representatives.
28. Upon completion and acceptance of the flooding, cleaning, ITP

and gauging activity, ensure all paperwork for the flooding
operation is signed off by HHI / PVGAS representatives:
Pigging Commencement Certificate

Pipeline Flooding Record
Chemical Injection Record(s)
Pressure Chart(s)
Gauge Plate Sign-off
Pig Register
Pig Report
ITP
VSCL
Daily Report(s)
Pigging Completion Certificate

PRECOMMISSIONING
PROCEDURE
5.2 HYDROTEST OPERATIONS

The following details the critical steps that shall be undertaken to perform the pipeline hydrotest. It
should be noted that the sequence or steps are subjected to actual site operating conditions, and
are intended as a guide for performance of the works. Any changes to the sequence shall be
managed according to Section 3.6 of this procedure.
safety induction.
3. Prior to commencing any work, all items of plant and

equipment shall be checked for transit damage. Any
indications of damage shall be reported to HHIs
representative immediately. Complete a site damage report
form and forward to BJPPS office.
4. All items of plant and equipment shall be checked against

mobilisation records.

and correct.

considerations.
7. Contractor properly installed the 12 #600 test flange on the

pipeline end at KP 0.
8. Contractor properly installed the 12 #600 test flange (c/w 1

and DBB manifolds) on the pipeline end at KP 25.4 with all
valves set in close position.

PRECOMMISSIONING
PROCEDURE
5.2.2 EQUIPMENT SET-UP
2. Conduct toolbox talk and perform Risk Assessment with all

relevant parties and any other affected parties working in the
area.
3. Set up all hydrotest spread in the designated lay-down area ITP

onboard the Pre-commissioning Support Vessel as per
drawing C0008-11-DWG-004.

areas.
6. Pressurise injection and instrument hoses and instrumentation

to 1.25 x the maximum pipeline test pressure:
142.8.0 x 1.25 = 178.5 Barg.
7. Upon reaching the pressure of 178.5 Barg, shut down the

pressurising pump and check for any visible leak on the
pressurising and instrumentation hoses and hydrotest spread.
8. On completion of the function test (no visible leak found on the

pressurising and instrumentation hoses, and the hydrotest
spread), depressurise the hydrotest equipment.
9. Diver will then connect the pressurising and instrument hoses

to sub-sea test flange at KP 25.4.
5.2.3 HYDROTEST
2. Conduct toolbox talk and perform RA check with all relevant

3. Prior to commencing hydrotest operation ensure the following

Hydrotest Commencement Certificate

Pressure Chart (The charts are to be signed off
by all relevant parties prior to inserting onto
recorder)

PRECOMMISSIONING
PROCEDURE
4. Prepare the following paperwork for the hydrotest operation:
Air Inclusion Record

Pressurisation Record
Stabilisation Record
Test Hold Record
Hydrotest Acceptance Certificate
Depressurisation Record
5. Confirm that all valves are set according to VSCL 6.2. ITP
6. On instructions from Contractors representative, hydrotest

operations shall commence.
7. Remove the instrumentation hose from the test cabin.
8. Start the pressurising pump and commence topping up of

pipeline.
Note:
Test water in the breaktank will be mixed with the required
dosage of chemicals prior to injection.
9. Once good water flow (free of air) can be seen from

instrument hose, shut down the pump.
10. Re-connect the instrumentation hose to the test cabin.
11. Start the pressurising pump to commence pressurisation.

Raise the pressure to 35% of test pressure (49 barg) at a rate
not exceeding 1.0 barg/min. During pressurisation, log the
following information for every 1 bar pressure increment:
Time
Volume of Water added
Pipeline Pressure
Ambient Temperature
12. Upon reaching 35% of test pressure (49 barg), stop the
pressurising and close valves BJV1 to BJV4.
13. Air inclusion calculation shall be performed. The ITP

pressure/volume data will be plotted to determine the air
entrapment. The maximum allowable air entrapment is 0.2%
of pipeline volume. Should the percentage of entrapped air be
higher than 0.2% of the pipeline volume, the pressure will be
released and the line vented to bleed off the entrapped air.
The pipeline will then be re-pressurised as above and the air
content check repeated.

PRECOMMISSIONING
PROCEDURE
14. On acceptance of the residual air calculation, open valves ITP

BJV1 to BJV4 and restart pressurisation of pipeline to 98 barg
(70% of test pressure) at a rate not exceeding 1 barg/min.
15. On reaching 98 barg, the pressurising pump will be stopped ITP

for a 3-hour hold period at 70% of test pressure. Close valves
BJV1 to BJV4.
16. Following the 3 hour hold period, open valves BJV1 to BJV4
and re-start pressurisation of pipeline to 133 barg (95% of test
pressure) at a rate not exceeding 1 barg/min.
17. On reaching 133 barg (95% of test pressure), slow down the
rate of pressurisation to 0.5 barg/min until the required test
pressure has been attained.
18. On attaining 142.8 barg (102% of test pressure), shut down ITP
the pressurising pump.
19. Isolate the pipeline by closing BJV1 to BJV4.
Stabilisation Period - 4 Hour

20. Ensure pressure recorders are fully wound and new charts
installed. The charts are to be signed off by all relevant parties
prior to inserting onto recorder.
21. During stabilisation period, the following parameters shall be

logged at 30 minute time intervals:
Time
Pipeline pressure
Volume of water added (if any)
Ambient temperature
Subsea temperature
22. A graph of pressure vs. time shall be plotted to show the rate
of pressure variations.
23. Should the pressure drop below the minimum test pressure of
140 barg, the pipeline shall be re-pressurised and the volume
of water added shall be recorded.
24. The stabilisation period is deemed complete when the rate of

pressure decay is asymptotic and the system pressure is seen
to be stable and a minimum period of 4 hours is achieved.
25. On agreement by all parties that the pipeline pressure has ITP
been demonstrated as stabilised, commence the 24-hour hold
period.

PRECOMMISSIONING
PROCEDURE
Test Hold Period - 24 Hour

26. Ensure pressure and temperature recorders are fully wound
and new charts installed. The charts are to be signed off by all
relevant parties prior to inserting onto recorder.
27. Notify all parties of the 24-hour hold period commencement

time.
28. Commence 24-hour test hold period at the specified test ITP
pressure (i.e. pressure where stabilisation occurs).
29. During the 24-hour test hold period, monitor and log the
following parameters at 30 minute time intervals.
Time
Pipeline pressure
Ambient temperature
Subsea temperature
30. Should the pipeline require re-pressurisation during the test

hold period, obtain approval from Contractor and Company
representatives and re-pressurise as required. The hold period
shall then be re-started until a continuous 24 hour test period
can be achieved.
31. Acceptance Criteria ITP
The hydrostatic test shall be deemed successful when the

following are met:
The pipeline is free from leaks

The pressure variations are within 0.2% of the test
pressure. A pressure variation up to an additional
0.2% of the test pressure is normally acceptable if
the total variation (0.4%) can be documented to be
caused by temperature fluctuations or otherwise
accounted for.
32. The test hold period may be extended beyond 24 hours if

necessary to achieve the above criteria. In such cases, the 24-
hour hold period window will be retrospectively selected when
the pressure has remained within the allowable pressure
variation for a 24 hour period.
33. If any leaks or defects are discovered, the pipeline is to be

depressurised to a safe level prior to commencing any repair
activity. The system shall be re-tested in accordance with the
specification.
34. On completion and acceptance of the 24-hour test hold period,

remove pressure and temperature charts.

PRECOMMISSIONING
PROCEDURE
35. A Test Acceptance Certificate shall be completed and signed

off by all parties before the pipeline is depressurised.
Depressurisation
36. On completion of the hold period and acceptance of the
hydrotest, prepare the pipeline for depressurisation.
37. Install new chart on pressure recorder. The charts are to be

signed off by all relevant parties prior to inserting onto
recorder.
38. Notify all relevant parties that pipeline is to be depressurised.
39. On instructions from Contractor, open BJV4 and BJV5 to

depressurise the pipeline.
40. Depressurisation in a steady and controlled manner at a rate ITP

not exceeding 1 barg/minute.
41. Pressure records from the pressure gauge and recorder shall
be monitored until the pipeline is fully depressurised.
42. Once the pipeline is at atmospheric pressure, close BJV4 and

BJV5.
43. Inform contractor representative that depressurisation is

complete.
44. De-rig the hydrostatic testing spread and prepare for

dewatering operations.
45. Upon completion of the pipeline hydrotest activity, ensure all ITP
paperwork for the hydrotest operation is signed off by HHI /
PVGAS representatives:

Air Inclusion Record
Stabilisation Record
Test Hold Record
Depressurisation Record
Chemical Injection Record(s)
Pressure Chart(s)
ITP
VSCL
Daily Report(s)
Hydrotest Completion Certificate

PRECOMMISSIONING
PROCEDURE
5.2.4 SPOOL TEST
2. Conduct toolbox talk and perform RA check with all relevant ITP
3. Prior to commencing spool hydrotest operation, ensure the

following paperwork is signed off by HHI/PVGAS
representatives:

Pressure Chart (The charts are to be signed off
by all relevant parties prior to inserting onto
recorder)
4. Prepare the following paperwork for the spool hydrotest

operations:
5. Ensure pressure and ambient temperature recorders are fully

wound and new charts installed. The charts are to be signed
off by all parties prior to inserting onto recorder.
6. Open the valve on the test flange at the elevated end to allow
venting of air during top up.
7. Start pressurising pump and commence topping up the spool.
8. Once good flow of water (free of air) can be seen at the high ITP
point valve, close the valve and continue pressurising the
spool at a rate not greater than 5 bar/minute.
9. On attaining 141.4 barg (101% of test pressure), shut down ITP

the pressurising pump and close the isolation valves.
Hold Period 6 hour
10. Notify all parities of the 6-hour hold period commencement

time.
11. During the 6-hour test hold period, monitor and log the ITP
following parameters at 15 minute time intervals:
Time
Spool Pressure
Ambient Temperature
Spool Pipewall Temperature

PRECOMMISSIONING
PROCEDURE
12. During the test hold period, the pressure in the spool will most
likely change. This is due to temperature effects on the
exposed spool. When the sun is shining directly on the spool,
the pressure will quickly increase. When the sun disappears,
the spool pressure will quickly decrease.
Should the spool pressure look like falling below 140 barg, re-
pressurise to 141.4 barg (101% of TP). Should the spool
pressure look like increasing above 142.8 barg (102% of TP),
bleed off the pressure to 141.4 barg. The quantities of water
added or removed do not need to be quantified as the spool is
100% visible on the deck of the vessel.
13. Acceptance Criteria ITP
The test shall be deemed successful when the following are

met:
The spool is free from leaks
The pressure has been kept above the test
pressure for a period of 6 hours.
14. If any leaks or defects are discovered, the spool will be

depressurised to a safe level prior to commencing any repair
activity. The system shall then be re-tested in accordance with
the procedure.
15. On completion and acceptance of the 6-hour test hold period,

a Test Acceptance Certificate shall be completed and signed
off by all parties.
Depressurisation
16. Prepare the spool for depressurisation.
17. Depressurisation shall be in a steady and controlled manner at ITP

a rate not exceeding 5 bar/minute.
18. Upon completion of spool hydrotest activity, ensure all ITP

paperworks for the hydrotest operations is signed off by all
HHI/PVGAS representatives:
Commencement Certificate
Hydrotest Accpetance Certificate
Pressure Chart(s)
ITP
Completion Certificate

PRECOMMISSIONING
PROCEDURE
5.3 DEWATERING, DRYING, AND NITROGEN PURGING & PACKING

The following details the critical steps that shall be undertaken to perform the pipeline dewatering,
drying, and nitrogen purging & packing. It should be noted that the sequence or steps are
subjected to actual site operating conditions, and are intended as a guide for performance of the
works. Any changes to the sequence shall be managed according to Section 3.6 of this procedure.
safety induction.
21. Prior to commencing any work, all equipment shall be checked

for transit damage. Any indications of damage shall be
reported to HHIs representative immediately. Complete a site
damage report form and forward to BJPPSs office.
22. All equipment shall be checked against mobilisation records.

and correct.

considerations.
25. 3 x tie-in spools connecting the pipeline to SSIV, SVS, and BH

PLEM installed.
26. Fresh water available for flushing and desalination of spool

and pipelines.
27. Temporary sub-sea receiver installed on the termination end

of BH PLEM with all valves (except the valve RV6) set in
open position.
28. Temporary sub-sea launcher installed on the termination end

of SVS with all valves set as per VSCL 003.
29. 2 #600 flange with 2 NPT port installed on the fresh water
injection valve SSIV2 at SSIV.

PRECOMMISSIONING
PROCEDURE
5.3.2 EQUIPMENT SET-UP AND FUNCTION TEST
1. Confirm all relevant permits are in place and valid for the
activity.
2. Conduct toolbox talk and perform RA with all relevant parties

and any other affected parties working in the area.
3. Set up the dewatering spread in the designated lay-down area ITP

on Pre-commissioning Vessel as per drawing C0008-11-
DWG-007.

areas.
6. Check air compressors engine oil & radiator coolant levels.
7. Startup the compressors against closed valves and ensure

they are operating in the correct manner.
5.3.3 FLUSHING & DESALINATION OF 12 X 30 METER TIE-IN SPOOL
1. On completion of equipment function test, flushing of 12 x

30m spool will commence.

the 2 injection hose to sub-sea and divers will connect it to
valve SSIV-V2 at SSIV.
3. Contractor will secure the injection hose to prevent hose

whipping during fresh water injection.
4. On instruction from Contractor, flushing of 12 x 30m spool

shall commence.
5. Ensure that all valves are set in correct position as per VSCL ITP
6.3.
3
6. Start the flooding pump and commence pumping 5m of fresh ITP
water into the 12 x 30m spool.
3
7. Once 5m of fresh water has pumped in, shutdown the
flooding pump and close valve BJV1.

PRECOMMISSIONING
PROCEDURE
8. Divers will close the 2 sub-sea valve SSIV-V2. The 2

injection hose will be removed and an outward facing non
return valve installed onto the 2 valve in preparation for
subsequent spool blow out.
5.3.4 PIPELINE DEWATERING
1. On completion of spool flushing and desalination, pipeline

dewatering will commence.
2. Divers will connect the 2 injection hose to valve LV1 and a

instrument hose to valve LV7 at sub-sea temporary launcher
and secured.
4. Prior to commencing dewatering ensure the following

Dewatering Commencement Certificate

Pressure Chart
5. Prepare the following paperwork for the dewatering operation:
Dewatering Record
During dewatering, the following shall be recorded at 10

minute intervals:
Time
Pipeline pressure
Volume of Fresh Water Injected
Volume of Air Injected (calculated)
Pig Speed (calculated)
Pig Location (calculated)
6. On instructions from HHI representative, dewatering of 12

pipeline will commence.
7. Ensure the chart recorder is wound up and a new signed chart

is installed.
8. Start and warm up the flooding pump and air compressors.
9. Engage flooding pump to launch pig no.1 (bi-di Swabbing Pig) ITP
3
with 20m of fresh water.

PRECOMMISSIONING
PROCEDURE

3
10. Once 20 m of fresh water is injected behind pig no.1, inform ITP
the Divers to open valve LV4 then close valve LV3 on the sub-
sea pig launcher to launch pig no.2 (Bi-di Swabbing Pig) with
fresh water.
3
11. Once 20 m of fresh water is injected behind pig no.2, shut
down the flooding pump then close BJV1.
12. Start the compressors then open valves BJV3 and BJV4.
Allow the compressors to warm up and let the air to be
discharged against the close dryer until the recommended
dew-point has been achieved.
13. Open the discharge valve BJV2 on the dryer to pump the
remaining water in the injection hose into the pig launcher
(ahead of pig no.3).
Instruct the Divers to open valve LV5 then close LV4 to launch
Pig no.3 (Bi-di Swabbing Pig) with compressed, dried air.
14. Continue to inject 8,036 cubic foot @ 5.5 barg of compressed

dried air (500 linear metres) behind the pig no. 3. This should
take approximately 7 minutes.
15. Once 8,036 cubic foot of compressed dried air is injected

behind pig no.3, inform the Divers to open valve LV6 then
close valve LV5 on the sub-sea pig launcher to launch pig
no.4 (Bi-di Swabbing Pig c/w Pinger) with compressed and
dried air.
16. Once 8,036 cubic foot of compressed dried air is injected, ITP
inform the Divers to open valves LV5, LV4, LV3, and LV2 on
the sub-sea pig launcher to reduce the back pressure on the
compressor spread.
17. Continue to inject 1 x line volume of compressed and dried air

(408,238 cubic feet @ 5.5 barg) behind the pig train. This
should take approximately 5.8 hours.
18. Once a total pipeline volume of air (408, 238 cubic feet @ 5.5 ITP
barg) has been pumped into the pipeline, close BJV2 and shut
down the compressor spread.
Note: If no pressure indications observed for the pig receipt,

an additional 20% of the pipeline volume will be pumped.
Receipt of the pigs will also be confirmed by checking the
signal of the EM transmitter on the last dewatering pig.
19. On confirmation that all pigs are in the pig receiver, pipeline
will be isolated at the launcher location.

PRECOMMISSIONING
PROCEDURE
20. Divers will open the 2 valve SSIV-V2 on the SSIV to blow out
residual air from the tie-in spool.
Note:
Care must be taken when opening the 2 ball valve as the
residual pipeline pressure will force water out once the valve
in opened.
(If possible, the mainline valve PLEM-V1 at the BH PLEM
shall be closed after receipt of the pig train. This will ensure
that all residual pipeline pressure will discharge through 2
valve SSIV-V2, hence enhancing the effectiveness of the
spool blow-out.)
21. Divers will continue to observe the discharge from the 2 ball
valve SSIV-V2 until the bulk of water from the spool has been
removed. (If required, the compressors can be re-started to
provide more volume/pressure to evacuate residual water
from the 12 x 30m spool). Continuous air discharge from the
2 valve SSIV-V2 indicates that the bulk of water from the
spool has been removed.
22. Once the bulk of water from the spool has been removed,
allow the pipeline to depressurise to sub-sea ambient
pressure. Divers will then remove the temporary sub-sea pig
launcher at KP 0 and replace with the permanent blind flange
in preparation for drying operations.
23. Contractors pre-commissioning support vessel will then sail to

KP 25.4 then Divers will remove the temporary sub-sea pig
receiver and replace with the permanent blind flange in
preparation for drying operations.
24. The sub-sea pig receiver will be recovered onboard the Pre-
commissioning Support Vessel and pigs removed for
inspection.
25. Pipeline dewatering completed.
26. Upon completion and acceptance of dewatering activity, ITP

ensure all paperwork for the dewatering operation is signed off
by HHI / PVGAS representatives:
Pigging/Dewatering Commencement Certificate

Pipeline Dewatering Record
Pressure Chart(s)
Pig Register
Pig Report
ITP
VSCL
Daily Report(s)
Dewatering Completion Certificate

PRECOMMISSIONING
PROCEDURE
5.3.5 PIPELINE DRYING
1. On completion of dewatering operations, the pipeline will be

dried by blowing compressed dried air from the KP 25.4 to KP
0.
2. At KP 25.4, set-up the drying spread in the designated ITP

laydown area onboard the Pre-commissioning Support Vessel
1 as per drawing no. C0008-11-DWG-011.

the 2 injection hose to sub-sea at KP 25.4
Note: The injection hose will be flooded during deployment

and will need to be blown out prior to injecting air into the
pipeline.
4. Divers will then connect the 2 injection hose to valve PLEM-

V3 on the BH PLEM.
5. Divers will set the 12 valves PLEM-V1 and PLEM V2 at the

BH PLEM to 50% open position.
6. At KP 0, Contractor will deploy the 2 x 2 discharge hoses to

sub-sea.
7. Divers will then connect the discharge hoses, one on valve

SVS-V3 on the Sub-sea Valve Skid and the other one on
valve SSIV-V2.
8. Divers will set the 12 valves SVS-V1 and SVS-V2 and 8

valve SSIV-V1 to 50% open position.
Note: Contractor may opt to perform Steps 6, 7, and 8

immediately upon removal of the temporary pig launcher
following completion of dewatering operations.
9. Once set-up has been prepared, drying operations shall

commence.
11. Open valves BJV3 and BJV4 then start the compressors and
bring air up to closed valves on the discharge of the dryer to
warm up the compressors and lower the dew-point on the
dryer to -40 C.
12. Once the dryer dewpoint is at -40 C, open the discharge ITP
valve BJV2 to blow out the injection hose.

PRECOMMISSIONING
PROCEDURE
13. Once all water has been blown out of the injection hose,
instruct divers to close valve BJV11 and open the 2 valve
PLEM-V3 to commence air injection into the pipeline.
14. Continue injecting compressed and dried air into the pipeline
until a dewpoint of -10 C is achieved at the discharge location
(KP 0). Throughout the air drying process, the discharge air
dewpoint at KP 0 shall be logged at 30 minute intervals.
15. On acceptance of pipeline dryness, air injection will be

stopped. The pipeline will then be made ready for nitrogen
purging.
16. Upon completion of drying activity and acceptance of pipeline ITP

dryness, ensure all paperwork for the drying operation is
signed off by HHI / PVGAS representatives:
Pipeline Drying Record
ITP
VSCL
Daily Report(s)
Pipeline Drying Acceptance Certificate
5.3.6 NITROGEN PURGING AND PACKING
1. On completion of drying operations, nitrogen purging and

packing shall commence.
2. On the same pre-commissioning vessel and location, the ITP

nitrogen tank and vaporiser will be set-up as per drawing no.
C0008-11-DWG-012.
4. At KP 0, prepare the oxygen meter for oxygen content

monitoring.
5. On instruction from HHI representative, nitrogen purging will

commence.
6. Crack open the nitrogen tank valve BJV1 and monitor the
liquid discharging into the vaporiser. The pipes will be freezing
as the liquid passes through the pipes.

PRECOMMISSIONING
PROCEDURE
7. Observe for the nitrogen gas discharging from the valve BJV4.
8. Once nitrogen gas is seen discharging from valve BJV4,

instruct Divers to open valve PLEM-V3.
Then open valve BJV3 and close valve BJV4.
9. Continue purging the pipeline with nitrogen gas until the ITP
oxygen content measured at the discharge end is 2%.
10. When the desired oxygen content has been reached, close ITP
valve BJV10 and continue injecting nitrogen gas until the
pipeline is filled with nitrogen at a positive pressure of 0.5
barg.
11. The pipeline will then be shut-in and nitrogen equipment

rigged down.
12. Upon completion and acceptance of nitrogen purging and ITP

packing activities, ensure all paperwork for the nitrogen
operation is signed off by HHI / PVGAS representatives:
Nitrogen Packing Records

Daily Operations Reports
Nitrogen Packing Acceptance Certificate
13. HHI will close all valves on Bach Ho PLEM, TGT Subsea
Valve Skid, and SSIV-V1 to V3.

PRECOMMISSIONING
PROCEDURE
6.0 VALVE STATUS CHECK LIST (VSCL)

6.1 VSCL 001 - FLOODING, CLEANING, AND GAUGING
Description of Work : Flooding, Cleaning, & Gauging of 12 Sub-sea Gas Pipeline Sheet 1 of 1
Drawing Reference : C0008-11-DWG-001
Location : Pre-commissioning Vessel, KP 0, and KP 25.4 Sub-sea
VALVE REQUIRED CHECKED BY

SIZE LOCATION
ID POSITION BJPPS HHI PVGAS
BJV1 6 PRE-COMM VESSEL AT KP 0 OPEN
BJV2 PRE-COMM VESSEL AT KP 0 OPEN
BJV3 PRE-COMM VESSEL AT KP 0 OPEN
LV1 4 SUB-SEA AT KP 0 OPEN
LV2 4 SUB-SEA AT KP 0 OPEN
LV3 4 SUB-SEA AT KP 0 CLOSE
LV7 SUB-SEA AT KP 0 OPEN
RV1 4 SUB-SEA AT KP 25.4 OPEN
RV6 SUB-SEA AT KP 25.4 CLOSE
Note: Additional valve maybe added during set-up on-site
All valve positions shown in the above table are confirmed to be in the correct position by:
BJ PROCESS & PIPELINE SERVICES:

NAME : SIGNATURE :
POSITION : DATE :
HYUNDAI HEAVY INDUSTRIES CO., LTD.:

NAME : SIGNATURE :
POSITION : DATE :
PETROVIETNAM GAS CORPORATION:

NAME : SIGNATURE :
POSITION : DATE :

PRECOMMISSIONING
PROCEDURE
6.2 VSCL 002 - HYDROSTATIC TESTING

Description of Work : Hydrostatic Testing of 12 Sub-sea Gas Pipeline Sheet 1 of 1
Drawing Reference : C0008-11-DWG-004
Location : Pre-commissioning Vessel, KP 0, and KP 25.4 Sub-sea

SIZE LOCATION
BJV1 1" PRE-COMM VESSEL OPEN
BJV5 1" PRE-COMM VESSEL CLOSE
BJV6 1" SUB-SEA AT KP 25.4 OPEN

BJV7 1" SUB-SEA AT KP 25.4 OPEN
BJV8 1" SUB-SEA AT KP 25.4 CLOSE
BJV9 SUB-SEA AT KP 25.4 OPEN
BJV10 SUB-SEA AT KP 25.4 OPEN
BJV11 SUB-SEA AT KP 25.4 CLOSE

NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

PRECOMMISSIONING
PROCEDURE
6.3 VSCL 003 FLUSHING & DESALINATION OF 12 X 30 M SPOOL

Description of Work : Desalination of 12x 30m Spool Sheet 1 of 2
Drawing Reference : C0008-11-DWG-007 / 09122501-PID-102
Location : Pre-commissioning Vessel, SVS, SSIV, and BH PLEM
REQUIRED CHECKED BY
VALVE ID SIZE LOCATION
POSITION BJPPS HHI PVGAS
BJV1 4 PRE-COMM. VESSEL OPEN
BJV2 2 PRE-COMM. VESSEL CLOSE
SVS-V1 12 SVS (SUB-SEA) CLOSE

SSIV-V1 8 SSIV (SUB-SEA) OPEN

SSIV-V3 8 SSIV (SUB-SEA) CLOSE
PLEM-V1 12 BH PLEM (SUB-SEA) OPEN

PLEM-V3 2 BH PLEM (SUB-SEA) CLOSE

PRECOMMISSIONING
PROCEDURE
VSCL 003 FLUSHING & DESALINATION OF 12 X 30 M SPOOL

Description of Work : Desalination of 12x 30m Spool Sheet 2 of 2
REQUIRED CHECKED BY
RV1 4 SUB-SEA RECEIVER OPEN

RV6 SUB-SEA RECEIVER CLOSE

NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

PRECOMMISSIONING
PROCEDURE
6.4 VSCL 004 DEWATERING OPERATIONS

Description of Work : Dewatering of 12x 25.4 Km Gas Pipeline & 12 x 30m Spool Sheet 1 of 2
REQUIRED CHECKED BY
BJV1 4 PRE-COMM. VESSEL OPEN
LV1 4" SUB-SEA LAUNCHER OPEN

LV2 4" SUB-SEA LAUNCHER CLOSE
LV3 4" SUB-SEA LAUNCHER OPEN
LV6 4 SUB-SEA LAUNCHER CLOSE
LV7 SUB-SEA LAUNCHER OPEN
SVS-V1 12 SVS (SUB-SEA) OPEN




PRECOMMISSIONING
PROCEDURE
VSCL 004 - DEWATERING OPERATIONS

Description of Work : Dewatering of 12x 25.4 Km Gas Pipeline & 12 x 30m Spool Sheet 2 of 2

SIZE LOCATION
RV6 SUB-SEA RECEIVER CLOSE

NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

PRECOMMISSIONING
PROCEDURE
6.5 VSCL 005 - DRYING OPERATIONS

Description of Work : Drying of 12x 25.4 Km Gas Pipeline & 12 x 30m Spool Sheet 1 of 2
REQUIRED CHECKED BY
BJV1 2 PRE-COMM. VESSEL KP25.4 OPEN
BJV2 2 PRE-COMM. VESSEL KP25.4 CLOSE
BJV5 2 BH PLEM (Injection DBB) OPEN

BJV6 2 SUB-SEA VALVE SKID OPEN
BJV7 2 PRE-COMM. VESSEL KP0 OPEN

BJV9 PRE-COMM. VESSEL KP0 OPEN
SVS-V1 12 SVS (SUB-SEA) 50% OPEN

SVS-V2 12 SVS (SUB-SEA) 50% OPEN


PRECOMMISSIONING
PROCEDURE
VSCL 005 - DRYING OPERATIONS
REQUIRED CHECKED BY
PLEM-V1 12 BH PLEM (SUB-SEA) 50% OPEN

PLEM-V2 12 BH PLEM (SUB-SEA) 50% OPEN

NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

PRECOMMISSIONING
PROCEDURE
6.6 VSCL 006 - NITROGEN PURGING OPERATIONS

REQUIRED CHECKED BY

BJV11 2 BH PLEM (Injection DBB) CLOSE
BJV6 2 SUB-SEA VALVE SKID OPEN

BJV9 PRE-COMM. VESSEL KP0 OPEN



PRECOMMISSIONING
PROCEDURE
VSCL 006 - NITROGEN PURGING OPERATIONS

REQUIRED CHECKED BY


NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

NAME : SIGNATURE :
POSITION : DATE :

PRECOMMISSIONING
PROCEDURE
7.0 INSPECTION AND TEST PLAN
This inspection and test plan follows the order of all activities, highlighting characteristics
to be verified and the method of verification.
Provision is made for the Company and Contractor to mark their Hold, Witness, Monitor,
or Review Points.
The inspection activities are defined as follows:
H Hold Point The activity must be witnessed and approved by

Contractor and the next activity cannot be commenced
until this activity is signed off. If Contractor has been
notified but it is not available to witness the activity, works
shall not proceed, unless agreed prior.
W Witness Point The activity is to be witnessed by Contractor. Works can

proceed upon completion of the activity. If Contractor is not
available, work may proceed.
M Monitoring Point Contractor may partially or randomly monitor the activity.

Works can proceed upon completion of this activity.
R Review Point The activity requires review of the verifying documentation.
A Action The activity requires action by the relevant party.

PRECOMMISSIONING
PROCEDURE
7.1 ITP 001 - FLOODING, CLEANING, AND GAUGING OPERATIONS
INSPECTION AND TEST PLAN FLOODING, CLEANING, AND GAUGING
M = MONITOR R = REVIEW W = WITNESS H = HOLD A = ACTION INSPECTION ASSIGNMENT

SUB-
NO. DESCRIPTION REF. VERIFIYING DOC. CONTRACTOR COMPANY
CONTRACTOR
1. Procedure approved for use. 5.1.1.1 Signed Procedure H H H
2. All personnel attended safety induction and RA performed. 5.1.1.2 RA A A M
3. Permit in place and valid for activity. 5.1.2.1 / 5.1.3.1 PTW A A M
4. Equipment set-up correctly and function tested. 5.1.2.3 C0008-11-DWG-001 A M M
5. Valve Status Check List 6.1 completed. 5.1.3.5 VSCL 001 A A M
6. All pigs launched from sub-sea temporary launcher. 5.1.3.16 Pressure Chart A M M
7. Pig train propelled at a speed of 0.5 1.0 m/s. 5.1.3.18 Flooding Record A M M
8. Monitor the following at 15 minute intervals:
Volume of Water Pumped
Volume of Chemical Injected Flooding Record /
Pipeline Pressure 5.1.3.19 Chemical Injection A M M
Flowrate Records
Pig Distance
Pig Speed
9. All pigs received in the temporary sub-sea pig receiver. 5.1.3.22 Flooding Record A M M
10. Chemical Inj.
Chemicals injected correctly. 5.1.3.11 A M M
Records
11. Gauge plate inspected and accepted by Contractor and Company
5.1.3.27 Pressure chart A A A/W
representatives.
12. All logs, charts, and certificate signed by Contractor and All logs, charts, and
5.1.3.28 A A A
Company representatives. certificates

PRECOMMISSIONING
PROCEDURE
7.2 ITP 002 - HYDROSTATIC TEST OPERATIONS
INSPECTION AND TEST PLAN HYDROSTATIC TEST

SUB-
CONTRACTOR
1. Procedure approved for use. 5.2.1.1 Signed Procedure H H H
2. All personnel attended safety induction and RA performed. 5.2.1.2 RA A A M
3. Permit in place and valid for activity. 5.2.2.1/5.2.3.1 PTW A A M
4. Equipment set-up correctly and function tested. 5.2.2.3 C0008-11-DWG-004 A M M
5. Valve Status Check List 6.2 completed. 5.2.3.5 VSCL 002 A A M
6. Residual air content at 35% of test pressure (49 Barg) < 0.2% of
5.2.3.13 Air content Calc. A M M/W
pipeline volume.
7. 3 hour hold period performed at 70% of test pressure (98 barg) 5.2.3.15 Pressurisation Rec. A M M
8. Pressurisation rate not more than 1 barg/min. 5.2.3.14 Pressurisation Rec. A M M
9. Test Pressure Reached (142.8 barg). 5.2.3.18 Pressure Rec. A M M/W
10. Final Stabilisation completed. 5.2.3.25 Stabilisation Rec. A M M/W
11. Commence 24-hour test hold period. 5.2.3.28 Pressure Chart H A A/W
12. Test Acceptance
Acceptance of Test Hold period. 5.2.3.31 H H H
Cert.
13. Depressurisation
Depressurisation rate not more than 1 barg/min 5.2.3.40 A M M
Rec.
14. All logs, charts and certificate signed by contractor and owner All logs, charts, &
5.2.3.45 A A A
representatives. certs.

PRECOMMISSIONING
PROCEDURE
7.3 ITP 003 - SPOOL TEST OPERATIONS

SUB-
CONTRACTOR
1. Permit in place and valid for activity. 5.2.4.1 PTW A A M
2. RA performed 5.2.4.2 RA A M M
3. Pressurisation
Pressurisation not more than 5 bar/minute 5.2.4.8 A A M
Record
4. Pressurisation
Test pressure reached 5.2.4.9 A M M
Record
5. The following information logged every 15 minutes:
Time
Spool Pressure Pressurisation
5.2.4.11 A M M
Ambient Temperature Record
Spool Pipewall Pressure
6. Acceptance
Acceptance of Test Hold period. 5.2.4.13 H H H
Certificate
7. Depressurisation
Depressurisation rate not more than 5 bar/minute. 5.2.4.17 A M M
Record
8. All logs, charts, and certificate signed by Contractor and All logs, charts,
5.2.4.18 A A A
Company representatives. certificate

PRECOMMISSIONING
PROCEDURE
7.4 ITP 004 - DEWATERING, DRYING, AND N2 PURGING OPERATIONS

SUB-
CONTRACTOR
1. Procedure approved for use.
5.3.1.1 Signed Procedure H H H
2. All personnel attended safety induction and RA performed.

5.3.1.2 RA A A M
DEWATERING OPERATIONS
3. Dewatering spread set-up correctly.
5.3.2.3 C0008-11-DWG-007 A M M
4. Valve Status Check List 6.3 completed.

5.3.3.5 VSCL 003 A M M
3
5. 12 x 30m spool flushed with 5m of fresh water.
5.3.3.6 Dewatering Record A M M/W

5.3.4.3 VSCL 004 A A M
3
7. 20m of fresh water injected behind Pig no. 1.
3
8. 20m of fresh water injected behind Pig no. 2.
9. All pigs launched from sub-sea temporary launcher.

5.3.4.16 Dewatering Record A M M
10. All pigs received in the temporary sub-sea pig receiver.

11. Dewatering completed, and all logs, charts, and certificate signed
All logs, charts, &
by Contractor and Company representatives. 5.3.4.26 A A A
certs.

PRECOMMISSIONING
PROCEDURE

SUB-
CONTRACTOR
DRYING OPERATIONS
12. Drying spread set-up correctly.
5.3.5.2 C0008-11-DWG-007 A M M

5.3.5.10 VSCL 005 A A M
14. Dried air injected to pipeline @ -40 C dewpoint.

5.3.5.12 Drying Record A M M/W
15. Drying completed, and all logs, charts, and certificate signed by
All logs, charts, &
Contractor and Company representatives. 5.3.5.16 A A A
certs.
NITROGEN PURGING AND PACKING

16. Nitrogen spread set-up correctly.
5.3.6.2 C0008-11-DWG-012 A M M

5.3.6.3 VSCL 006 A A M
18. Pipeline purged with nitrogen gas and desired oxygen content of
less than 2% achieved at the discharge end. 5.3.6.9 Nitrogen Record A M M/W
19. Pipeline filled with nitrogen and packed to a positive pressure of

0.5 barg. 5.3.6.10 Pressure Chart A M M/W
20. Nitrogen purging and packing completed, and all logs, charts, and
All logs, charts, &
certificate signed by Contractor and Company representatives. 5.3.6.12 A A A
certs.

PRECOMMISSIONING
PROCEDURE
8.0 APPENDICES
APPENDIX NO. DESCRIPTION

A PIPELINE DATA AND CALCULATIONS
B CONTRACTOR SUPPLIED DRAWINGS
C SUB-CONTRACTOR SUPPLIED DRAWINGS
D MATERIAL SAFETY DATA SHEET
E SITE PAPER WORK
F EQUIPMENT DATA SHEET
G RISK ASSESSMENT
H SUB-CONTRACTOR SUPPLIED RESOURCES
I CONTRACTOR SUPPLIED RESOURCES

PRECOMMISSIONING
PROCEDURE
8.1 APPENDIX A PIPELINE DATA AND CALCULATIONS
A 1.0 FLOODING CALCULATIONS

A-1.1 Pipeline Details
A-1.2 Flooding and Chemical Flowrate Calculations
A-1.3 Flooding Volume Calculations
A-1.4 Chemical Requirements
A-1.5 Gauging Plate Requirements
A 2.0 HYDROTEST CALCULATIONS

A-2.1 Pressurisation Details
A-2.2 Volume / Pressure Relationship
A-2.3 Pressure Temperature Relationship
A 3.0 DEWATERING and DRYING CALCULATIONS

A-3.1 Dewatering Details & Calculations
A-3.2 Salinity Calculations
A 4.0 AIR DRYING GRAPH
A 5.0 NITROGEN CALCULATIONS

A - 1.0 FLOODING CALCULATIONS
A - 1.1 PIPELINE DETAILS
DESCRIPTION UNIT VALUE REMARKS
Outer Diameter mm 324

Wall Thickness mm 12.7
Internal Diameter mm 298.6
Length m 25,400
Unit Volume m3/m 0.070
Total Volume 3 1,778.70
m
A - 1.2 FLOODING and CHEMICAL FLOWRATE CALCULATIONS
Pig Speed Flowrate Pigging Time Chemical Flowrate (Lpm)

(m/s) m3/hour m3/min. Hours minutes B-1710 OS-2 Dye
0.1 25.2 0.4 70.6 4,233 0.29 0.04 0.02
0.2 50.4 0.8 35.3 2,117 0.59 0.08 0.03
0.3 75.6 1.3 23.5 1,411 0.88 0.13 0.05
0.4 100.8 1.7 17.6 1,058 1.18 0.17 0.07
0.5 126.0 2.1 14.1 847 1.47 0.21 0.08
0.6 151.3 2.5 11.8 706 1.76 0.25 0.10
0.7 176.5 2.9 10.1 605 2.06 0.29 0.12
0.8 201.7 3.4 8.8 529 2.35 0.34 0.13
0.9 226.9 3.8 7.8 470 2.65 0.38 0.15
1 252.1 4.2 7.1 423 2.94 0.42 0.17
A - 1.3 FLOODING VOLUME CALCULATIONS
DISTANCE VOLUME
DESCRIPTION REMARKS
(m) (m3)
Between Pigs 1 & 2 250 17.51 Chemically Treated Sea-water
Test Medium Behind Pig Train 25,400 1,778.70 Chemically Treated Sea-water
Medium Behind Pig Train + 20% 30,480 2,134.44 Chemically Treated Sea-water
A - 1.4 CHEMICAL REQUIREMENTS
DOSSAGE VOLUME WITH ADDITIONAL 20% FOR

DESCRIPTION
(ppm) (Litres) CONTINGENCY
Biocide (B-1710) 700 1,245.09 1,494.11
Oxygen Scavenger (OS-2) 100 177.87 213.44
Fluorescein Dye 40 71.15 85.38
A - 1.5 GAUGING PLATE REQUIREMENTS
DESCRIPTION VALUE UNIT REMARKS
Diameter 283.67 mm 95% of pipeline ID

Thickness 10 mm w/ chamfer on the plate
Material Aluminum
A - 2.0 HYDROTEST CALCULATIONS
A - 2.1 PRESSURISATION DETAILS
Description Quantity Unit Remarks
Pipeline Details
Outer Diameter 324 mm
Wall Thickness 12.70 mm
Internal Diameter 298.60 mm
Length 25,400 m
Unit Volume 0.070 m3/m
Total Volume 1,778.70 m3
SMYS 414.00 Mpa for API 5L-X60 Pipe Material
Test Parameters
Seabed Temperature 25 C
Design Pressure 100 barg
Specified Test Pressure 140 barg 1.40 x design pressure
Test Pressure + additional 2% 142.8 barg allowance for temperature effect
V/ P 0.0993 m3 / barg as per 091225-03-SP-355
99.34 Litre / barg
P/ T 4.97 barg / C as per 091225-03-SP-355
Hoop Stress at Max. Test Pressure 1,821.54 barg (TP x OD) / (2 x WT)
% of SMYS at Max. Test Pressure 44.00 % < 90% SMYS
Pressurization Details
Pressure to Air Content Calculation 49.00 barg 35% of TP @ 1 barg / minute
Volume to Pressurize 4.87 m3
4,867.82 Liter
Time to Pressurize 49 minutes
Pressure to 70 % of TP 98.00 barg 70% of TP @ 1 barg / minute

4,867.82 Liter
Time to Pressurize 49.00 minutes
Pressure to 95% of TP 133.0 barg 95% of TP @ 1 barg / minute

3,477.01 Liter
Pressure to 100% of TP 140 barg @ 0.5 barg / minute

695.40 Liter
Time to Pressurize 14 minutes
Pressure to 100% of TP + 2% 142.8 barg @ 0.5 barg / minute

278.16 Liter
Total Volume to 102% of TP 14.19 m3

14,186.21 Liter
A - 2.2 VOLUME / PRESSURE RELATIONSHIP (as per 091225-03-SP-355)
Calculation of Compressibility of Testing of Medium:
P
A = 3.897 x 10-3 T2 - 0.3133T + 50.65 1 - x 10-8
411844
Where;
A = Compressibility of Testing Medium ? kPa

-1
T = Ave. Pipeline Temperature during Test 25 C

P = Test Pressure 14,000.00 kPa
2 14,000.00
A = 3.90E-03 x 25 - 0.313 x 25 + 50.65 1 - 1E-08
411,844
A = 3.90E-03 x 625 - 7.8325 + 50.65 1 - 0.0340 * 1E-08
A = 2.44 - 7.833 + 50.65 0.9660 * 1E-08
A = 45.25 x 9.66E-09
-1
A = 4.37148E-07 kPa
Calculation of Volume / Temperature Relationship:
V (5 - 4 ) D m3
= V* + A
P 4E * t kPa
Where;
V Change in Volume for a 1 kPa change in m3

= ?
P Pressure kPa
V = Total Test Fluid Volume 1,778.70 m3
D = Pipeline Outside Diameter 324 mm
E = Young's Modulus of Elasticity 2.06E+08 kPa ( for steel )
t = Pipeline Wall Thickness 12.7 mm
= Poisson's Ratio 0.27 ( constant )
A = Compressibility of Testing Medium 4.371E-07 kPa-1
V 5 - 4 * 0.27 324
= 1,778.70 x + 4.371E-07
P 4 x 2.06E+08 12.7
V 5- 1.08
= 1,778.70 x 25.51 + 4.371E-07
P 8.24E+08
V
= 1,778.70 1.21E-07 + 4.371E-07
P
V m3
= 1,778.70 5.59E-07
P kPa
V m3 m3 Ltr.
= 9.93E-04 or 0.0993 or 99.34
P kPa Bar Bar
A - 2.3 PRESSURE / TEMPERATURE RELATIONSHIP (as per 091225-03-SP-355)
Calculation of Temperature Coefficient of Expansion:
P
B = 3.102 - 0.07983T + 14,872 x T + 175,490 - 483.3 x 10-6
1,000
Where;
B = Temperature Coefficient of Expansion ? C-1

T = Ave. Pipeline Temperature during Test 25 C
P = Test Pressure 14,000 kPa
14,000
B = 3.102 - 0.07983 x 25 + 14, 872 x 25 + 175,490 - 483.3 x 10-6
1,000
-6
B = 1.106 14 + 740 - 483.3 x 10
B = 15.49 + 256 1E-06
B = 272 x 1E-06
B = 0.000271978 C-1
Calculation of Corrected Temperature Coefficient of Expansion:
B = B - 4.68 x 10-6
Where;
B = Corrected Temp. Coefficient of Expansion 0.000272 C-1
B = 0.000271978 - 4.68E-06
B = 0.000267298 C-1
Calculation of Pressure / Temperature Relationship:
P B kPa
=
T (5 - 4 ) D C
+ A
4E * t
P 0.000267298
=
T 5.59E-07 (refer to Vol. / Press. Relationship)
P kPa Bar
= 478.58697 or 4.7858697
T C C
A - 3.0 DEWATERING & DRYING CALCULATIONS
A - 3.1 Dewatering Details & Calculations
Pipeline Data Qty Unit Remarks
Outside Diameter 324.00 mm

Inside Diameter 298.60 mm
3/
Volume / metre 0.070 m m
Pipeline Length 25,400 m
3
Total Fill Volume of Pipeline 1,778.70 m
Air Pigging Calculation
Compressor Output 900 cfm

25.49 m3/min
No. of Compressor 2
Compressor Total Output 1,800 cfm
3
51.0 m /min
% Loss Through Dryer 35 %
Net Compressor Output 1,170 cfm
33 m3/min
Fresh Water Slug for pipeline desalination

Between Pigs 1 & 2 286 linear meter
3
Volume Required 20 m
Between Pigs 1 & 2 286 linear meter

3
Volume Required 20 m
Air Slug
Dry Air @ -40 C Behind Pig #3 500 linear meter
Estimated Pressure to Move Pigs 5.5 barg
Air Volume Required 8,036 ft3
228 m3
Time to Inject 7 minutes
Line Volume
Estimated Pressure to Move Pigs 5.5 Barg
3
Air Volume Required 408,238.8 ft @ 5.5 Barg
3
11,561.6 m
Time to Inject 348.9 minutes

5.8 hours
Pig Speed 1.21 m/sec
A - 3.2 Dewatering Details & Calculations
Client:
Project:
Location:
Job No.:
Operation:
Salinity Calculation Inputs Water Slug Number Slug Length
3
Length (L) 25,400 m 3 Slug 1 20 m 284.8 m INPUT
3
ID 0.299 m 4 Slug 2 20 m 284.8 m OUTPUT
Unit Vol. 0.070 m3/m 5 Slug 3 0m
3
0.0 m
Total Vol. 1,783 m3
1 Water Film Thickness (wft) 0.070 mm Seawater 35,000 ppm Salt content
Total SA 23,859 m2 Fresh Water 50 ppm Salt content
2 Vol water film 1.670 m3
Note: Industry standard 250 ppm or less is acceptable in last slug

6 Slug 1 Salt Cont. 2,849 ppm
7 Slug 2 Salt Cont. 166 ppm
8 Slug 3 Salt Cont. 166 ppm
1 Value of 0.05mm water film thickness is typical of a good dewatering run for a line pipe.
(In some cases a more conservative value of 0.07mm will be used.)
2 This represents the salt water which bypass the first pig and will mix with the fresh water to produce the saline mix.
Vol = ( x ID x L x wft)
3
3 Volume of fresh water for the first slug (m ) Note: This spreadsheet calculates the salinity for 1-3 slugs.
3
4 Volume of fresh water for the second slug (m ) Note: You need to modify the program if you wish to use more then 3 slugs!
3
5 Volume of fresh water for third slug (m )
6 Salinity level of the first fresh water slug (#3) after it has mixed with the water bypass (#2) which contains 35000ppm salt content
Note: This spreadsheet splits the pipeline into 100 sections and iterates for each section.
7 Salinity level of the second slug (#3) after it has mixed with the water bypass (#2).
8 Salinity level of the third slug (#5) after it has mixed with the water bypass (#2).
A 4.0 DRYING TIME GRAPH
A - 5.0 NITROGEN CALCULATIONS
Pipeline Data Qty Unit Remarks
Outside Diameter 324 mm

Inside Diameter 298.6 mm
Volume / metre 0.070 m3/m
Pipeline Length 25,400.0 m
Total Fill Volume of Pipeline 1,778.70 m3
1,778,702 Litres
N2 Calculations
1 Nitrogen Tank 7,000 Litres Liquid State

1,849.41 US Gal Liquid State
7 m3 Liquid State
1 Liquid N2 : N2 Gas 696.5
1 Nitrogen Tank 4,875,500 Litres Gas State

1,288,111 US Gal Gas State
4,876 m3 Gas State
Total Pipeline N2 Gas Volume 1,778,702 Litres

469,934 US Gal
1,778.70 m3
Nitrogen Purging 4,446,755.1 Litres 2.5 line volume to reduce

1,174,836.2 US Gal the oxygen content to 2%
4,446.8 m3
Nitrogen Packing 889,351.0 Litres 1/2 line volume to pack the

234,967.2 US Gal line to 0.5 Barg
889.4 m3
NITROGEN REQUIREMENT
Total N2 (Gas State) 5,336,106.1 Litres

1,409,803.5 US Gal N2 Purging and Packing
5,336.1 m3
Total N2 (Liquid State) 7,661.3 Litres

2,024.1 US Gal equivalent to 1 tank
7.7 m3
PRECOMMISSIONING
PROCEDURE
8.2 APPENDIX B CONTRACTOR SUPPLIED DRAWINGS
NO. DRAWING NO. TITLE
1. 091225-01-PID-102 SUB-SEA TIE IN TO RANG DONG BACK HO PIPELINE

2. 091225-09-DWG-063-1 SKID STRUCTURE DETAIL DRAWING 1OF 3
3. 091225-09-DWG-051 OVER-ALL FIELD LAYOUT
4. 091225-03-DWG-630 12 LAYDOWN HEAD
5. 091225-03-DWG-610 12 INITIATION HEAD
6. No drawing number PLEM STRUCTURE
7. 091225-09DWG-065 SKID PIPING ISOMETRIC DRAWING
8. 03-2359-04-P-0-023 SSIV STRUCTURE AND PIPING ARRANGEMENT

PRECOMMISSIONING
PROCEDURE
8.3 APPENDIX C SUB-CONTRACTOR SUPPLIED DRAWINGS
NO. DRAWING NO. TITLE
1. C0008-11-DWG-001 FLOODING OPERATIONS - EQUIPMENT SET-UP

2. C0008-11-DWG-002 FLOODING OPERATIONS - PIGGING SEQUENCE
3. C0008-11-DWG-003 FLOODING OPERATIONS - BATTERY LIMIT
4. C0008-11-DWG-004 HYDROTEST OPERATIONS - EQUIPMENT SET-UP
5. C0008-11-DWG-005 HYDROTEST OPERATIONS - BATTERY LIMIT
6. C0008-11-DWG-006 HYDROTEST OPERATIONS - 12 #600 TEST FLANGE
7. C0008-11-DWG-007 DEWATERING OPERATIONS - EQUIPMENT SET-UP
8. C0008-11-DWG-008 DEWATERING OPERATIONS - BATTERY LIMITS
9. C0008-11-DWG-009 DEWATERING OPERATIONS - PIGGING SEQUENCE
10. C0008-11-DWG-010 DRYING OPERATIONS - BATTERY LIMITS
11. C0008-11-DWG-011 DRYING OPERATIONS - EQUIPMENT SET-UP
12. C0008-11-DWG-012 NITROGEN OPERATIONS - EQUIPMENT SET-UP
13. PBS120157 12 BI-DI BATCH PIG c/w PINGER HOUSING
14. PBB120124 12 BI-DI BRUSH PIG
15. PBM120020 12 BI-DI MAGNETIC PIG
16. PBG120113 12 BI-DI GAUGE PIG
17. PPG120155 12 GAUGE PLATE
18. PBS120158 12 BI-DI SWABBING PIG
19. PBS120159 12 BI-DI SWABBING w/ PINGER HOUSING

PRECOMMISSIONING
PROCEDURE
8.4 APPENDIX D MATERIAL SAFETY DATA SHEET
NO. CHEMICAL NAME NO. OF PAGES
1. BIOCIDE (B1710) 5 PAGES

2. OXYGEN SCAVENGER (OS-2) 5 PAGES
3. FLUORESCEIN DYE 4 PAGES
4. LIQUID NITROGEN 5 PAGES

REVISION DATE: 19/02/2007 REV. NO./REPL. SDS GENERATED : 5
SAFETY DATA SHEET

Bactron B1710
1 IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY/UNDERTAKING
PRODUCT NAME Bactron B1710

PRODUCT NO. B1710
APPLICATION BIOCIDE
SUPPLIER CTI Chemicals Asia Pacific Pte Ltd
61 Science Park Road
#05-22/24 The Galen
Singapore 117525
+65 6733 9482
+65 6733 8247
EMERGENCY TELEPHONE +65 6733 9482
2 COMPOSITION/INFORMATION ON INGREDIENTS
Name EC No. CAS-No. Content Classification
TETRAKISHYDROXYMETHYLPHOSPHONIUM 259-709-0 55566-30-8 30-60% T;R23. Rep 2;R61. Xn;R22. Xi;R41. N;R50.
SULPHATE R43.
Quaternary ammonium chloride 270-325-2 68424-85-1 1-10% Xn;R22. C;R34. N;R50.
The Full Text for all R-Phrases are Displayed in Section 16
3 HAZARDS IDENTIFICATION
Harmful if swallowed. Toxic by inhalation. Risk of serious damage to eyes. May cause sensitisation by skin contact. May cause harm to the
unborn child. Very toxic to aquatic organisms.
CLASSIFICATION T;R23. Rep 2;R61. Xn;R22. Xi;R41. R43. N;R50.
4 FIRST-AID MEASURES
GENERAL INFORMATION
Establish a first aid action plan before using this product. Use protective equipment appropriate for surrounding materials. Isolate
contaminated clothing and wash before reuse.
INHALATION
Remove victim immediately from source of exposure. Provide rest, warmth and fresh air. Get medical attention.
INGESTION
NEVER MAKE AN UNCONSCIOUS PERSON VOMIT OR DRINK FLUIDS! DO NOT induce vomiting. Get medical attention immediately.
SKIN CONTACT
Remove contaminated clothing. Wash skin with soap and water. Flush skin thoroughly with water. Continue to rinse for at least 15
minutes. Get medical attention if irritation persists after washing.
EYE CONTACT
Immediately flush with plenty of water for up to 15 minutes. Remove any contact lenses and open eyes wide apart. Get medical attention
immediately. Continue to rinse.
5 FIRE-FIGHTING MEASURES
EXTINGUISHING MEDIA
This product is not flammable. Use fire-extinguishing media appropriate for surrounding materials. Water spray. Foam. Carbon dioxide
(CO2). Dry chemicals, sand, dolomite etc.
SPECIAL FIRE FIGHTING PROCEDURES
Avoid water in straight hose stream; will scatter and spread fire. Cool containers exposed to flames with water until well after the fire is out.
Keep up-wind to avoid fumes.
SPECIFIC HAZARDS
By heating and fire, toxic vapours/gases may be formed.
1/ 5
Bactron B1710
PROTECTIVE MEASURES IN FIRE
Wear full protective clothing. Use air-supplied respirator during fire fighting.
6 ACCIDENTAL RELEASE MEASURES
PERSONAL PRECAUTIONS
Wear protective clothing as described in Section 8 of this safety data sheet. Avoid inhalation of vapours and aerosol spray. Avoid inhalation
of spray mist and contact with skin and eyes.
ENVIRONMENTAL PRECAUTIONS
Do not discharge into drains, water courses or onto the ground. Contain spillages with sand, earth or any suitable adsorbent material.
SPILL CLEAN UP METHODS

Absorb in vermiculite, dry sand or earth and place into containers. Containers with collected spillage must be properly labelled with correct
contents and hazard symbol. Do not let washing down water contaminate ponds or waterways.
7 HANDLING AND STORAGE
USAGE PRECAUTIONS
Avoid spilling, skin and eye contact. Avoid inhalation of vapours and spray mists. Ventilate well, avoid breathing vapours. Use approved
respirator if air contamination is above accepted level. When mixed with additives (e.g. surfactants, dispersants and antifoams), the
toxicity by inhalation may be increased Restricted to professional users. Observe good industrial hygiene practices.
STORAGE PRECAUTIONS
Store in tightly closed original container in a dry, cool and well-ventilated place. Keep in original container. Use container made of:
Suitable plastic material. Store away from Reducing Agents. Oxidising material. Acids. Alkalies.
8 EXPOSURE CONTROLS/PERSONAL PROTECTION
INGREDIENT COMMENTS
No exposure limits noted for ingredient(s). Due to the hazardous nature of ingredients, exposure should be minimal.
PROTECTIVE EQUIPMENT
PROCESS CONDITIONS
Provide eyewash, quick drench.
ENGINEERING MEASURES
Provide adequate general and local exhaust ventilation.
RESPIRATORY EQUIPMENT
If mist is formed: Wear respiratory protection with combination filter (dust and gas filter).
HAND PROTECTION
Use protective gloves made of: Nitrile. Polyvinyl chloride (PVC). The most suitable glove must be chosen in consultation with the gloves
supplier, who can inform about the breakthrough time of the glove material. Be aware that the liquid may penetrate the gloves. Frequent
change is advisable.
EYE PROTECTION
Wear tight-fitting goggles or face shield.
OTHER PROTECTION
Wear appropriate clothing to prevent any possibility of liquid contact and repeated or prolonged vapour contact.
HYGIENE MEASURES
DO NOT SMOKE IN WORK AREA! Wash at the end of each work shift and before eating, smoking and using the toilet. Promptly remove
any clothing that becomes contaminated. Wash promptly with soap & water if skin becomes contaminated. Use appropriate skin cream to
prevent drying of skin. When using do not eat, drink or smoke. Isolate contaminated clothing and wash before reuse.
9 PHYSICAL AND CHEMICAL PROPERTIES
APPEARANCE Clear liquid

COLOUR Colourless
ODOUR Characteristic
SOLUBILITY Miscible with water.
BOILING POINT (C) 760 mm Hg MELTING POINT (C) ~ -16
2/ 5
Bactron B1710
RELATIVE DENSITY 1.22-1.25 @ 20 c pH-VALUE, CONC. SOLUTION 3-6
DECOMPOSITION TEMPERATURE >160 FLASH POINT (C) aqueous solution Will not
(C) flash.
10 STABILITY AND REACTIVITY
STABILITY
Stable under normal temperature conditions.
CONDITIONS TO AVOID
Avoid excessive heat for prolonged periods of time.
MATERIALS TO AVOID
Strong alkalis. Strong oxidising substances. Strong reducing agents. Strong acids.
HAZARDOUS DECOMPOSITION PRODUCTS

Phosphine (PH3). Hydrogen. Oxides of: Carbon. Phosphorus. Sulphur.
11 TOXICOLOGICAL INFORMATION
INHALATION
Toxic by inhalation.
INGESTION
Harmful if swallowed. May cause liver and/or renal damage.
SKIN CONTACT
May cause sensitisation by skin contact.
EYE CONTACT
Risk of serious damage to eyes. Conjunctivitis and lacrimation.
HEALTH WARNINGS
Known or suspected teratogen.
Other Health Effects

Toxic to Reproductive Health Categ. 2.
TARGET ORGANS
Eyes. Skin. Gastro-intestinal tract.
Name TETRAKISHYDROXYMETHYLPHOSPHONIUM SULPHATE
Toxic Dose 1 - LD 50 575 mg/kg (oral rat)
Toxic Dose 2 - LD 50 >2000 mg/kg (skin rat)
Toxic Conc. - LC 50 0.591 mg/l/4h (inh-rat)
Name Quaternary ammonium chloride
Toxic Dose 1 - LD 50 240 mg/kg (oral rat)
Other Health Effects
This substance has no evidence of carcinogenic properties.
12 ECOLOGICAL INFORMATION
MOBILITY
The product contains substances, which are water soluble and may spread in water systems.
BIOACCUMULATION
The product does not contain any substances expected to be bioaccumulating.
DEGRADABILITY
The product is biodegradable.
3/ 5
Bactron B1710
Name TETRAKISHYDROXYMETHYLPHOSPHONIUM SULPHATE
Partition coefficient -9.8 (evaluations by structure activity relationship)
(n-octanol/water)
LC 50, 96 Hrs, FISH mg/l ~100
EC 50, 48 Hrs, DAPHNIA, mg/l ~20
IC 50, 72 Hrs, ALGAE, mg/l <1
Mobility
Semi-mobile. The product is miscible with water. May spread in water systems.
Degradability
The product is easily biodegradable.
Name Quaternary ammonium chloride
Partition coefficient 2.5
(n-octanol/water)
LC 50, 96 Hrs, FISH mg/l 10-100
EC 50, 48 Hrs, DAPHNIA, mg/l 10-100
IC 50, 72 Hrs, ALGAE, mg/l <1
Mobility
The product is miscible with water. May spread in water systems.
Degradability
The product is not readily biodegradable. The product is slowly degradable.
13 DISPOSAL CONSIDERATIONS
GENERAL INFORMATION
Recover and reclaim or recycle, if practical.
DISPOSAL METHODS
Do not allow runoffs! This chemical is toxic to organisms in water. Absorb in vermiculite or dry sand, dispose in licensed hazardous waste.
Dispose of waste and residues in accordance with local authority requirements.
WASTE CLASS
For this product, in accordance with the European Waste Catalogue (EWC), a catalogue number cannot be given because the customer
has to lay down the purpose first. The catalogue number has to be given according to the local waste removal processes.
14 TRANSPORT INFORMATION
PROPER SHIPPING NAME TOXIC LIQUID, ORGANIC, n.o.s (contains aqueous solution of
TETRAKIS(HYDROXYMETHYL)PHOSPHONIUMSULPHATE)
UN NO. ROAD 2810 ADR CLASS NO. 6.1
ADR CLASS Class 6.1:Toxic substances. ADR PACK GROUP III
UN NO. SEA 2810 IMDG CLASS 6.1
IMDG PACK GR. III EMS F-A S-A
MARINE POLLUTANT No. UN NO. AIR 2810
AIR CLASS 6.1 AIR PACK GR. III
15 REGULATORY INFORMATION
LABELLING
Toxic Dangerous for the

environment
CONTAINS TETRAKISHYDROXYMETHYLPHOSPHONIUM SULPHATE
RISK PHRASES
R22 Harmful if swallowed.
R23 Toxic by inhalation.
4/ 5
Bactron B1710
R41 Risk of serious damage to eyes.
R43 May cause sensitisation by skin contact.
R50 Very toxic to aquatic organisms.
R61 May cause harm to the unborn child.
SAFETY PHRASES
S24/25 Avoid contact with skin and eyes.
S26 In case of contact with eyes, rinse immediately with plenty of water and seek medical
advice.
S37/39 Wear suitable gloves and eye/face protection.
S38 In case of insufficient ventilation, wear suitable respiratory equipment.
S45 In case of accident or if you feel unwell, seek medical advice immediately (show label
where possible).
S53 Avoid exposure - obtain special instructions before use.
S57 Use appropriate containment to avoid environmental contamination.
S60 This material and its container must be disposed of as hazardous waste.
S61 Avoid release to the environment. Refer to special instructions/safety data sheets.
P11 Restricted to professional users.
UK REGULATORY REFERENCES
Approved Supply List.
STATUTORY INSTRUMENTS
Chemicals (Hazard Information and Packaging) Regulations.
APPROVED CODE OF PRACTICE

Safety Data Sheets for Substances and Preparations.
GUIDANCE NOTES
Workplace Exposure Limits EH40. CHIP for everyone HSG(108). Classification and Labelling of Substances and Preparations Dangerous
for Supply.
16 OTHER INFORMATION
REVISION COMMENTS
General revision.
ISSUED BY
CES
REVISION DATE 19/02/2007
REV. NO./REPL. SDS 5
GENERATED
RISK PHRASES IN FULL
R22 Harmful if swallowed.
R23 Toxic by inhalation.
R34 Causes burns.
R41 Risk of serious damage to eyes.
R43 May cause sensitisation by skin contact.
R50 Very toxic to aquatic organisms.
R61 May cause harm to the unborn child.
DISCLAIMER
The information provided in this SDS is correct to the best of our knowledge, information and belief at the date of its
publication. The information given is designed only as a guidance for safe handling, use, processing, storage, transportation,
disposal, and release and is not to be considered a warranty or quality specification. The information relates only to the specific
material designated and may not be valid for such material used in combination with any other materials or in any process
unless specified in the text.
5/ 5
10133 - OS-2 REVISION DATE:24/05/01
SAFETY DATA SHEET

OS-2
1.
1. IDENTIFICATION
IDENTIFICATION OF
OF THE
THE SUBSTANCE/PREPARATION
SUBSTANCE/PREPARATION AND
AND THE
THE COMPANY:
COMPANY:
PRODUCT NAME: OS-2
CHEMICAL NAME 2: Oxygen Scavenger
SUPPLIER: CHAMPION TECHNOLOGIES

Minto Avenue
Altens Ind. Est.
Aberdeen AB12 3JZ
Fax: (01224) 876022
EMERGENCY TELEPHONES: [24Hr] 00 44 (0)1224 879022
OUT OF OFFICE HOURS ASK FOR HEALTH AND SAFETY
2.
2. COMPOSITION/INFORMATION
COMPOSITION/INFORMATION ON
ON INGREDIENTS:
INGREDIENTS:
NAME CAS No.: CONTENT SYMBOL: RISK:

AMMONIUM BISULPHITE 10192-30-0 60-70 % Xi R-31, 36/37/38
3.
3. HAZARDS
HAZARDS IDENTIFICATION:
IDENTIFICATION:
Irritating to eyes, respiratory system and skin.
4.
4. FIRST
FIRST AID
AID MEASURES:
MEASURES:
GENERAL: First Aid treatments follow the principles of UK HSE "First Aid at Work" training
INHALATION: Move the exposed person to fresh air at once. Rinse nose and mouth with water. Get medical
attention if any discomfort continues.
INGESTION: Remove victim immediately from source of exposure. Rinse mouth thoroughly. Drink plenty of
water. Get medical attention.
SKIN: Remove affected person from source of contamination. Remove contaminated clothing. Wash
the skin immediately with soap and water. Get medical attention if irritation persists after
washing.
EYES: Promptly wash eyes with plenty of water while lifting the eye lids. Continue to rinse for at least
15 minutes. Get medical attention if any discomfort continues.
5.
5. FIRE
FIRE FIGHTING
FIGHTING MEASURES:
MEASURES:
1 /5
EXTINGUISHING MEDIA: Water spray. Carbon dioxide (CO2). Dry chemicals, sand, dolomite etc.
SPECIAL FIRE FIGHTING Avoid water in straight hose stream; will scatter and spread fire.
PROCEDURES:
UNUSUAL FIRE & EXPLOSION Burning produces irritant fumes
HAZARDS:
PROTECTIVE MEASURES IN Cool containers with water spray if safe to do so.
FIRE:
6.
6. ACCIDENTAL
ACCIDENTAL RELEASE
RELEASE MEASURES:
MEASURES:
PERSONAL PRECAUTION IN Wear personal protective equipment.

SPILL:
PRECAUTIONS TO PROTECT Do not let product enter drains or water courses. Do not flush undiluted product into surface
ENVIRONMENT: water or sanitary sewer systems.
SPILL CLEANUP METHODS: Absorb in vermiculite, dry sand or earth and place into containers. Flush with plenty of water to
clean spillage area.
7.
7. HANDLING
HANDLING AND
AND STORAGE:
STORAGE:
USAGE PRECAUTIONS: Avoid spilling, skin and eye contact.
STORAGE PRECAUTIONS: Keep in cool, dry, ventilated storage and closed containers. Plastic lined steel drum.
STORAGE CRITERIA: Chemical storage.
8.
8. EXPOSURE
EXPOSURE CONTROLS
CONTROLS AND
AND PERSONAL
PERSONAL PROTECTION:
PROTECTION:
INGREDIENT NAME: CAS No.: STD LT EXP 8 Hrs ST EXP 15 Min

AMMONIUM BISULPHITE 10192-30-0 OES. 2 ppm
INGREDIENT COMMENTS: OES = Occupational Exposure Standard.
PROTECTIVE EQUIPMENT:
PROCESS CONDITIONS: Use engineering controls to reduce air contamination to permissible exposure level. Provide
eyewash station.
VENTILATION: All handling to take place in well ventilated area.
RESPIRATORS: Wear respiratory protection with combination filter (dust and gas filter).
PROTECTIVE GLOVES: Use protective gloves made of: Rubber or plastic.
EYE PROTECTION: Use approved safety goggles or face shield.
OTHER PROTECTION: Wear appropriate clothing to prevent any possibility of skin contact.
2 /5
HYGIENIC WORK PRACTICES: DO NOT SMOKE IN WORK AREA! Wash at the end of each work shift and before eating,
smoking and using the toilet. Wash promptly if skin becomes wet or contaminated. Promptly
remove any clothing that becomes contaminated. No eating or drinking while working with this
material.
9.
9. PHYSICAL
PHYSICAL AND
AND CHEMICAL
CHEMICAL PROPERTIES:
PROPERTIES:
APPEARANCE: Liquid.
COLOUR: Light yellow. Clear.
ODOUR/TASTE: Pungent. Sulphur.
BOILING POINT (C, interval): 105 Pressure:
MELT./FREEZ. POINT (C, <0

interval):
DENSITY/SPECIFIC GRAVITY 1.325 - 1.4 Temperature (C): 20
(g/ml):
pH-VALUE, CONC. SOLUTION: 4.8-5.6
VISCOSITY (interval): < 50 mPas Temperature (C): 20
SOLUBILITY DESCRIPTION: Completely miscible with water
10.
10. STABILITY
STABILITY AND
AND REACTIVITY:
REACTIVITY:
STABILITY: Normally stable.
CONDITIONS TO AVOID: Avoid heat, flames and other sources of ignition.
MATERIALS TO AVOID: Oxidising agents Copper, zinc and their alloys Strong bases Acid reactive.
HAZARDOUS DECOMP. Ammonia or amines. Sulphur dioxide.

PRODUCTS:
11.
11. TOXICOLOGICAL
TOXICOLOGICAL INFORMATION:
INFORMATION:
INHALATION: May cause irritation to the respiratory system.
SKIN: Irritating to skin.
EYES: Irritating to eyes. Risk of serious damage to eye.
12.
12. ECOLOGICAL
ECOLOGICAL INFORMATION:
INFORMATION:
ECOLOGICAL INFORMATION: Slightly toxic to aquatic organisms - reducing agents
MOBILITY: completely soluble in water
BIO ACCUMULATION: No data available
DEGRADABILITY: biodegradable
3 /5
13.
13. DISPOSAL
DISPOSAL CONSIDERATIONS:
CONSIDERATIONS:
DISPOSAL METHODS: Recover and reclaim or recycle, if practical. Dispose of in accordance with Local Authority
requirements.
WASTE CLASS: Dispose of as Special Waste.
14.
14. TRANSPORT
TRANSPORT INFORMATION:
INFORMATION:
GENERAL: Not classified under UN Transport Regulations for any mode of transport
15.
15. REGULATORY
REGULATORY INFORMATION:
INFORMATION:
LABEL FOR SUPPLY:
RISK PHRASES: R-31 Contact with acids liberates toxic gas.

R-36/37/38 Irritating to eyes, respiratory system and skin.
SAFETY PHRASES: S-26 In case of contact with eyes, rinse immediately with plenty of water and seek medical
advice.
S-46 If swallowed seek medical advice immediately and show this container label.
S-36/37/39 Wear suitable protective clothing, gloves and eye/face protection.
ENVIRONMENTAL LISTING: Control of Pollution (Special Waste Regulations) Act 1980.
EU DIRECTIVES: System of specific information relating to Dangerous Preparations. 91\155. Dangerous

Preparations Directive 88\379.
STATUTORY INSTRUMENTS: Chemicals (Hazard Information and Packaging) Regulations. Control of Substances Hazardous
to Health.
APPROVED CODE OF PRACTICE: Classification and Labelling of Substances and Preparations Dangerous for Supply.
GUIDANCE NOTES: Occupational Exposure Limits EH40. CHIP for everyone HSG(108).
16.
16. OTHER
OTHER INFORMATION:
INFORMATION:
ISSUED BY: SH
REVISION DATE: 24/05/01
REV. No./REPL. SDS 4

GENERATED:
SDS No.: 233
DATE: 24/03/01
4 /5
DISCLAIMER: The information provided in this SDS is correct to the best of our knowledge, information and
belief at the date of its publication. The information given is designed only as a guidance for safe
handling, use, processing, storage, transportation, disposal, and release and is not to be
considered a warranty or quality specification. The information relates only to the specific
material designated and may not be valid for such material used in combination with any other
materials or in any process unless specified in the text.
PRINTING DATE: 2001-08-28
5 /5
SAFETY DATA SHEET

Fluorescein Liquid Dye
1 IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY/UNDERTAKING
PRODUCT NAME Fluorescein Liquid Dye

PRODUCT NO. FLUOR LIQ
APPLICATION INDUSTRIAL DYE
SUPPLIER CTI Chemicals Asia Pacific Pte Ltd
61 Science Park Road
#05-22/24 The Galen
Singapore 117525
+65 6733 9482
+65 6733 8247
EMERGENCY TELEPHONE +65 6733 9482
2 COMPOSITION/INFORMATION ON INGREDIENTS
Name EC No. CAS-No. Content Classification
Sodium Carbonate 207-838-8 497-19-8 10-30% Xi;R36
The Full Text for all R-Phrases are Displayed in Section 16
COMPOSITION COMMENTS
Non-hazardous substance.
3 HAZARDS IDENTIFICATION
Not regarded as a health or environmental hazard under current legislation.
4 FIRST-AID MEASURES
INHALATION
Provide rest, warmth and fresh air. Get medical attention if any discomfort continues.
INGESTION
Rinse nose, mouth and throat with water. Drink plenty of water. Get medical attention.
SKIN CONTACT
Wash skin thoroughly with soap and water. Immediately remove contaminated clothing. Get medical attention if irritation persists after
washing.
EYE CONTACT
Make sure to remove any contact lenses from the eyes before rinsing. Promptly wash eyes with plenty of water while lifting the eye lids.
To hospital or eye specialist.
5 FIRE-FIGHTING MEASURES
EXTINGUISHING MEDIA
Carbon dioxide (CO2). Foam. Water spray.
SPECIAL FIRE FIGHTING PROCEDURES

No specific fire fighting procedure given.
UNUSUAL FIRE & EXPLOSION HAZARDS

No unusual fire or explosion hazards noted.
SPECIFIC HAZARDS
Oxides of: Sulphur. Nitrogen. Carbon.
PROTECTIVE MEASURES IN FIRE

Use air-supplied respirator during fire fighting.
1/ 4

6 ACCIDENTAL RELEASE MEASURES
PERSONAL PRECAUTIONS
Wear protective clothing as described in Section 8 of this safety data sheet. Avoid contact with skin and eyes.
ENVIRONMENTAL PRECAUTIONS
Do not discharge into drains, water courses or onto the ground.
SPILL CLEAN UP METHODS

Stop leak if possible without risk. Provide ventilation and confine spill. Do not allow runoff to sewer. Absorb in vermiculite, dry sand or
earth and place into containers.
7 HANDLING AND STORAGE
USAGE PRECAUTIONS
Avoid spilling, skin and eye contact.
STORAGE PRECAUTIONS
Store in tightly closed original container in a dry, cool and well-ventilated place. Use container made of: Suitable plastic material.
Stainless steel.
8 EXPOSURE CONTROLS/PERSONAL PROTECTION
Name Std LT - ppm LT - mg/m3 ST - ppm ST - mg/m3

Sodium Carbonate No std. No std.
PROTECTIVE EQUIPMENT
RESPIRATORY EQUIPMENT
Respiratory protection not required.
HAND PROTECTION
Rubber or plastic. The most suitable glove must be chosen in consultation with the gloves supplier, who can inform about the
breakthrough time of the glove material. Be aware that the liquid may penetrate the gloves. Frequent change is advisable.
EYE PROTECTION
Use approved safety goggles or face shield.
OTHER PROTECTION
Wear appropriate clothing to prevent any possibility of skin contact.
HYGIENE MEASURES
When using do not eat, drink or smoke. DO NOT SMOKE IN WORK AREA! Wash at the end of each work shift and before eating,
smoking and using the toilet.
9 PHYSICAL AND CHEMICAL PROPERTIES
APPEARANCE Liquid
COLOUR Brownish
RELATIVE DENSITY 1.100 - 1.140 @ 20 c pH-VALUE, CONC. SOLUTION 9.3 - 10.3
10 STABILITY AND REACTIVITY
STABILITY
Stable under normal temperature conditions and recommended use.
MATERIALS TO AVOID
Strong acids.
HAZARDOUS DECOMPOSITION PRODUCTS

Oxides of: Sulphur. Nitrogen. Carbon.
11 TOXICOLOGICAL INFORMATION
2/ 4

INHALATION
No specific health warnings noted.
INGESTION
May cause stomach pain or vomiting.
SKIN CONTACT
Avoid contact with skin and eyes.
EYE CONTACT
Avoid contact with skin and eyes.
12 ECOLOGICAL INFORMATION
ECOTOXICITY
The product is not expected to be hazardous to the environment.
MOBILITY
The product is soluble in water.
BIOACCUMULATION
The product does not contain any substances expected to be bioaccumulating.
DEGRADABILITY
The product is not biodegradable.
13 DISPOSAL CONSIDERATIONS
GENERAL INFORMATION
Recover and reclaim or recycle, if practical.
DISPOSAL METHODS
Absorb in vermiculite or dry sand, dispose in licensed hazardous waste. Dispose of waste and residues in accordance with local authority
requirements.
WASTE CLASS
For this product, in accordance with the European Waste Catalogue (EWC), a catalogue number cannot be given because the customer
has to lay down the purpose first. The catalogue number has to be given according to the local waste removal processes.
14 TRANSPORT INFORMATION
GENERAL The product is not covered by international regulation on the transport of dangerous goods (IMDG, IATA,
ADR/RID).
15 REGULATORY INFORMATION
RISK PHRASES
NC Not classified.
SAFETY PHRASES
P13 Safety data sheet available for professional user on request.
UK REGULATORY REFERENCES
Approved Supply List.
STATUTORY INSTRUMENTS
Chemicals (Hazard Information and Packaging) Regulations.
APPROVED CODE OF PRACTICE

Safety Data Sheets for Substances and Preparations.
GUIDANCE NOTES
Classification and Labelling of Substances and Preparations Dangerous for Supply.
16 OTHER INFORMATION
REVISION COMMENTS
Revision to Section 9 NOTE: Lines within the margin indicate significant changes from the previous revision.
3/ 4

ISSUED BY
RC
REVISION DATE 02/10/2006
REV. NO./REPL. SDS 2
GENERATED
RISK PHRASES IN FULL
R36 Irritating to eyes.
DISCLAIMER
The information provided in this SDS is correct to the best of our knowledge, information and belief at the date of its
publication. The information given is designed only as a guidance for safe handling, use, processing, storage, transportation,
disposal, and release and is not to be considered a warranty or quality specification. The information relates only to the specific
material designated and may not be valid for such material used in combination with any other materials or in any process
unless specified in the text.
4/ 4
PRECOMMISSIONING
PROCEDURE
8.5 APPENDIX E SITE PAPER WORKS
NO. TITLE PAGE/S
1. Flooding Commencement Certificate 1 page

2. Flooding Record 1 page
3. Flooding Pig Register 1 page
4. Flooding Chemical Record 1 page
5. Flooding Pig Report 1 page
6. Flooding Gauge Plate Acceptance Certificate 1 page
7. Flooding Completion Certificate 1 page
8. Hydrotest Commencement Certificate 1 page
9. Hydrotest Pressurisation Report 1 page
10. Hydrotest Test Hold Record 1 page
11. Hydrotest Acceptance Certificate 1 page
12. Hydrotest Depressurisation Record 1 page
13. Hydrotest Completion Certificate 1 page
14. Dewatering Commencement Certificate 1 page
15. Dewatering Desalination Record 1 page
16. Dewatering Record 1 page
17. Dewatering Completion Certificate 1 page
18. Daily Operation Report 1 page
19. Toolbox / Talk 2 pages
20. Confirmation of Verbal Instruction 1 page

Project:
Client:
Job No:
PIGGING COMMENCEMENT CERTIFICATE

Pipeline Details:
Pipeline:
Material:
Location:
From: To:
Length (m): Minimum I.D. (mm):
Procedure:
Activity:
This Certificate is issued by BHI to confirm that at location the following activity can commence on the pipeline
in accordance with the procedure and CVI's listed.
Confirmation of Verbal Instruction (CVI) Numbers:
BJ Comments:
Comments by Others:
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BHI PPS No.4 Tuas Avenue 18 Singapore 638890
BJ 035- Rev 2
Project:
Client:
Job No:
PIPELINE FLOODING RECORD

Pipeline: Pressure Gauge:
Length: m Pressure Recorder:
Volume: m3 m3/m: Flow Meter:
Date & Time Press. Stage Total Flow Pig Pig

Flowmeter
3 Volume Volume Rate Location Speed Remarks
Reading (m ) 3 3 3
(dd/mm/yy hh:mm) (bar) (m ) (m ) (m /hr) (m) (m/s)
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-007 Rev 2
Project:
Client
Job No:
PIG REGISTER
Pipeline: Procedure Ref:
Launcher Loc.: Receiver Loc.:
Pipeline Length (m): Minimum Bend Radius:
Min. Pipeline ID (mm): Pipeline Internal Material:
Pig Type Launched Received Run Time Average Velocity

Number (hrs) (m/s)
(dd/mm/yy hh:mm) (dd/mm/yy hh:mm)
BJ Comments
Client Comments
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-90 Rev 2
Project:
Client
Job No:
CHEMICAL INJECTION RECORD

Pipeline: Chemical:
Length: m PPM:
3
Volume: m Flow Meter:
Date & Time Stage Flowmeter Stoke Stage Total

Volume Reading or Counter Volume Volume PPM Remarks
(dd/mm/yy hh:mm) (m3) (L) Reading (L) (L)
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-003 Rev 2
Project:
Client:
Job No:
PIG REPORT
Operation: Length (m):
Launcher Location: Min. ID (mm):
Receiver Location: Internal Mat.:
Pig No.: Date & Time Launched:

Type: Date & Time Received:
Pig Length: Propelling Medium:
Before and After Photos
Insert Photo if available Insert Photo if available
BJ Comments
Client Comments
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-091 Rev 2
Project:
Client:
Job No:
GAUGE PLATE SIGN-OFF

Pipeline Details:
Pipeline:
Material:
Pipeline Location:
From: To:
Gauge Plate Details:

Percentage of ID (%): Diameter (mm): Thickness (mm):
Chamfer (0): Slotted (Y/N): Material:
Photo Before Run Photo(s) After Run
BJ Comments:
Client Comments:
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-122 Rev 2
Project:
Client:
Job No:
PIGGING COMPLETION CERTIFICATE

Pipeline Details:
Pipeline:
Material:
Location:
From: To:
Procedure:
Activity:
This Certificate is issued by BHI to confirm that at location the following activity was completed on the pipeline
in accordance with procedure and CVI's to the clients requirements.
BJ Comments:
Comments by Others:
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035- Rev 2
Project:
Client:
Job No:
HYDROTEST COMMENCEMENT CERTIFICATE

Details:
Pipeline:
Activity:
Material:
Location:
From: To:
Test Pressure (barg): at L.A.T.
Test Pressure (barg): at Test Cabin (XX meter above L.A.T.)
Length (m):
Procedure:
This Commencement Certificate is issued by BHI to confirm that at location the following activity can
commence on the pipeline in accordance with the details, procedure and CVI's listed.
Comments:
CVI Numbers (if any):
Client Comments:
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
Project:
Client
Job No:
PRESSURISATION RECORD
Pipeline: Dead Weight #:
Length: m Pressure Gauge #:
Volume: m3 Pressure Recorder #:
V / P: L/bar Flow Meter #:
Date & Time Press. Flowmeter Stage Total

Reading Volume Volume Remarks
(dd-mm-yy hh:mm) (bar) (Litres) (Litres) (Litres)
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
Project:
Contractor:
Job No:
TEST HOLD RECORD

Pipeline: Dead Weight Tester No.:
Length: m Pressure Chart Plant No.:
Volume: m3 Ambient Temp. Plant No.:
V / P: L/bar Pipewall Temp. Plant No.:
P / T: Bar/oC Subsea Temp. Plant No.:
Date & Time Press Ambient Pipewall Subsea Weighted

o o o o Remarks
(dd-mm-yy hh:mm) (bar) ( C) ( C) ( C) ( C)
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-006 Rev 2
Project:
Contractor:
Job No:
HYDROTEST ACCEPTANCE CERTIFICATE

This is to certify that the:
Test Limits:
was hydrotested as outlined below:

Type of test: Test medium:
Location of test unit: Specified pressure:
Hydrotest start time: Hydrotest start date: Pressure:
Hydrotest finish time: Hydrotest finish date: Pressure:
Test Parameters
Volume /Pressure Litres/bar Pressure /Temperature Barg/oC
Un-accountable Volume allowed Litres Un-accountable Press. Barg = 0.2%
Accountable Volume allowed Litres Accountable Press. Barg = 0.4%
Test Results
Test Pressure at Start Barg Start Temperature *C
Test Pressure at Finish Barg Finish Temperature *C
Pressure Change Barg Temperature Change *C
Volume Change Litres Expected Pressure Change Barg
Expected Volume Change Litres
Test Conclusion
The Hydrotest is Acceptable and is Within the Specified limits
Instumentation details:
Serial No: Range: Cal. Date Manufacturer
Deadweight Tester
Pressure Recorder
Pressure Gauge
Ambient Temp Recorder
Sub Sea Temp Probe
Sub Sea Temp Read out
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-012 Rev 2
Project:
Contractor:
Job No:
DEPRESSURISATION RECORD
Pipeline: Dead Weight Tester No.:
Length: m Pressure Chart Plant No.:
Volume: m3
Date & Time Press Rate Remarks
(dd-mm-yy hh:mm) (bar) (bar/min)
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-0126 Rev 2
Project:
Client:
Job No:
HYDROTEST COMPLETION CERTIFICATE

Pipeline Details:
Pipeline:
Activity:
Material:
Pipeline Location:
From: To:
Length (m):
Procedure:
This Certificate is issued by BHI to confirm that at location the following activity was completed on the pipeline in
accordance with procedure and CVI's to the clients requirements.
CVI Numbers:
Client Comments:
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035- Rev 2
Project:
Client:
Job No:
DEWATERING COMMENCEMENT CERTIFICATE

Pipeline Details:
Pipeline:
Material:
Location:
From: To:
Procedure:
Activity:
This Certificate is issued by BHI to confirm that at location the following activity can commence on the pipeline
in accordance with the procedure and CVI's listed.
BJ Comments:
Comments by Others:
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035- Rev 2
Project:
Client:
Job No:
PIPELINE DESALINATION SLUG RECORD

Pipeline: Pressure Gauge:
Length: m Pressure Recorder:
Volume: m3 m3/m: Flow Meter:
Date & Time Press. Stage Total Flow Remarks

Flowmeter
3 Volume Volume Rate
Reading (m )
(dd/mm/yy hh:mm) (Bar) 3
(m )
3
(m )
3
(m /hr)
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-007 Rev 2
Project:
Client:
Job No:
BULK DEWATERING RECORD

Pipeline: Pressure Gauge #:
Length: m Pressure Recorder #:
3
Volume: m Flow Meter (Receiving End)#:
Date & Time Pres 900 900 Flowrate Total Pig Pig Drier Remarks
Volume Location Speed Dewpoint
3
(dd-mm-yy hh:mm) (barg) cfm cfm (cfm) (m ) (m) (m/s) (oC)
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035-012 Rev 2
Project:
Client:
Job No:
PIGGING COMPLETION CERTIFICATE

Pipeline Details:
Pipeline:
Material:
Location:
From: To:
Procedure:
Activity:
This Certificate is issued by BHI to confirm that at location the following activity was completed on the pipeline
in accordance with procedure and CVI's to the clients requirements.
BJ Comments:
Comments by Others:
SUB-CONTRACTOR
Name: Signature:
Position: Date:
CONTRACTOR
Name: Signature:
Position: Date:
COMPANY
Name: Signature:
Position: Date:
3rd PARTY
Name: Signature:
Position: Date:
BJ 035- Rev 2
No. 4 Tuas Avenue 18
Singapore 638890 Project
Client
Telephone : (65) 6877 8800
Facsimile : (65) 6877 8801 Job No.
DAILY OPERATIONS REPORT

Site Location Date
Operations Report No.
TIME
ACTIVITY
(mm/dd/yy hrs)
4/4/11 13:00
REMARKS OF CLIENT
SUB-CONTRACTOR
Name : Signature :
Position : Date :
CONTRACTOR
Name : Signature :
Position : Date :
COMPANY
Name : Signature :
Position : Date :
3rd PARTY
Name : Signature :
Position : Date :
BHI Process and Pipeline Services (Singapore) I No. 4 Tuas Avenue 18, Singapore, 638890 I Tel: +65 6877 8800 I Fax: +65 6877 8801
Page 1 of 2
ONSITE PREJOB / TOOLBOX

TALK MEETING FORM
(ATTENDEES AND CHECKLIST SHEET)
CLIENT : SITE/LOCATION:
TYPE OF JOB: DATE OF MEETING:
PERSONNEL INVITED TO AND ATTENDING MEETING (*Indicate Non-Attendees)

NAME COMPANY SIGNATURE
IMPORTANT POINTS
Access and Evacuation.
Accident and Incident/Near Miss Reporting
Conflicting Activities that may or will affect the Job.
Crew Change.
Equipment to be used on the Job.
Housekeeping and General Safety.
Isolations - Plant Equipment and Job Area
Job Objectives.
Job Plan and Methods, including Rigup and Rigdown.
Lighting.
Local Environment/Other Plants (effect of the job on it and vice versa).
Manpower and specific Skills to be used on the Job.
Materials to be used on the Job.
Pre Operational Checks.
Pressure Testing.
Questions (these should be encouraged; ensure full understanding through feedback).
Responsibilities.
Safe Handling Techniques on the job.
Safety Cables.
Safety Devices and Equipment.
Sources of Relevant Information.
Specific Job Hazards.
Use of correct PPE (including Hearing Protection and Fall Protection as necessary).
Weather Conditions.
Work Permits.
Rev A Page 1 of 2
Page 2 of 2
ONSITE PREJOB / TOOLBOX

TALK MEETING FORM
(JOB DETAILS SHEET)
JOB DETAILS, POINTS COVERED, AREAS ADDRESSED
ACCIDENT and NEAR MISS REPORTING.
If any accident happens (no matter how small) an accident report form must be filled in.
If you feel anything is unsafe or you see something wrong please inform your supervisor.
Report any incident no matter how small so that it can be logged.
A near miss reporting book is located in the BJ test cabin.
Wear proper PPE including ear plugs.
Only approved personnel to operate pumps
Care to be taken when moving equipment around on deck
Do not stand under suspended loads
Be aware of hoses and look out for trip hazards
Keep fingers clear of flange bolt holes when aligning flanges.
Any other comments:
Clean up any oil spills
Keep work area tidy and free of trip hazards.
BJ REP : CLIENT REP :

SIGNED: SIGNED:
Rev A Page 2 of 2
No. 4 Tuas Avenue 18
Singapore 638890 Project
Client
Telephone : (65) 6877 8800
Facsimile : (65) 6877 8801 Job No.
CONFIRMATION OF VERBAL INSTRUCTION (CVI)

Site Location Date
Operations CVI No.
Note(s) of Verbal Instruction :
Agree / Disagree with the Above Notes (Please tick appropriate box)
Agree Disagree
Client's Comments :
SUB-CONTRACTOR
Name : Signature :
Position : Date :
CONTRACTOR
Name : Signature :
Position : Date :
COMPANY
Name : Signature :
Position : Date :
3rd PARTY
Name : Signature :
Position : Date :
BHI Process and Pipeline Services (Singapore) I No. 4 Tuas Avenue 18, Singapore, 638890 I Tel: +65 6877 8800 I Fax: +65 6877 8801
PRECOMMISSIONING
PROCEDURE
8.6 APPENDIX F EQUIPMENT DATA SHEET
NO. TITLE PAGE/S
1. Peerless Flooding Pump (1404) 1 page

2. Hatz /Stalker Lift Pump (31118 /31119 /31120) 1 page
3. DHDA Hydratron Pump (2404 /2260 /2261) 1 page
4. 900 cfm Air Compressor 1 page
5. Air Cooling Filtration Drying Unit (A0105) 1 page
6. Nitrogen Tank (NT7114) 2 pages
7. Crystal Gauge (w/ Data Logger) 3 pages
8. Pressure & Temperature Recorder 3 pages
9. Pressure Test Gauge 2 pages
10. Dewpoint Meter 5 pages
11. Oxygen Meter 1 page
12. Acoustic Pinger (801) 2 pages
13. Acoustic Pinger Diver Receiver (PR1) 1 page
14. Electromagnetic Pinger (3000) 2 pages
15. Electromagnetic Pinger Receiver 3004) 2 pages

!
"# $%&' (! ! !
") ! ! *+,
DHDA SERIES AIR DRIVEN (PRESSURE PUMP UNITS) EQUIPMENT
PRODUCTS
SERVICES
Product Information
AND
Features
! All units are fitted with remote stroke counters

! All air driven pumps can be utilised for pressure testing or chemical injection of most common
flooding and testing chemicals
! All air driven pump units travel within stores container and are portable by hand
! All pumps require a maximum air supply of 120 scf @ 7 bar
Technical Data
Specifications
Model Ram Diameter Output/ Cycle
3
DHDA 33 1.750 in (44.45 mm) 15.6 in (255.7 cc)
3
DHDA 66 1.250 in (31.75 mm) 8.0 in (131.1 cc)
3
DHDA 118 0.937 in (23.81 mm) 4.5 in (73.8 cc)
Weight & Dimensions

Length 0.711 m
Width 0.610 m
Height 0.737 m
Gross Weight 112 kg
Performance Data
Pressure DHDA 33 DHDA 66 DHDA 118
3 3 3
PSI BAR In / min L/ min In / min L/ min In / min L/ min
1,000 69 1,497 24.5 816 13.4 470 7.7
2,000 138 1,216 19.9 768 12.6 460 7.5
3,000 206 967 15.8 672 11.0 440 7.2
4,000 276 748 12.3 624 10.2 409 6.7
5000 345 592 9.7 560 9.2 378 6.2
6000 414 405 606 496 8.1 362 5.9
8000 552 - - 384 6.3 330 5.4
10000 690 - - 304 5.0 297 4.8
12000 828 - - 208 3.4 253 4.1
14000 965 - - - - 216 3.5
21000 1448 - - - - 117 1.9
**Approximate rate of discharge air driven 100 psi (7 bar)
The above features and/or data are supplied solely for informational purposes and BJ Services Company makes no guarantees or warranties, either express or implied, with respect to their
accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product performance or availability
depends on the timing and location of the job, the type of job and the particular characteristics of each job.
BJ Process and Pipeline Services

NITROGEN TANK EQUIPMENT
PRODUCTS
SERVICES
Product Information
AND
Applications
The Nitrogen Tank is used for supply, transportation and storage of cryogenic liquid nitrogen. Suitable
for nitrogen operations at any worksite on land, offshore and in remote or local areas. It can be
utilised for any of BJs specialised nitrogen services including: foam fracs, coiled tubing operations,
gas lifting, purging, under-balanced drilling, leak testing, pipefreezing, foam inerting, shrink fitting and
pipeline dewatering and drying.
Features
Safety
! Strong protective frames
! Drip trays fitted as standard
! Double valves fitted on discharge lines
! Conforms to all maritime, road, rail and safety standards
! Certified for worldwide operations
! All tanks fitted with relief valves and burst discs
Design
! Vacuum and pearlite double insulated
! Certified lifting slings or chains for craneage
! Fork lift pockets built into base of frame
! Access ladders form integral part of frame

NITROGEN TANK
Product Information
Technical Data
Specifications
Tank 8,000 L 7,000 L 4,200 L
Capacity 7,960 L 6,720 L 4,032 L
Insulation Type Vacuum super insulated Vacuum super insulated Vacuum & Pearlite
Maximum Operating
3 bar 6 bar 18 bar
Pressure
Weight & Dimensions

Tank Size 8,000 L 7,000 L 4,200 L
Length 4.87 m 4.87 m 4.87 m
Width 2.44 m 2.44 m 2.44 m
Height 2.44 m 2.44 m 2.44 m
Weight Full 12,000 kg 11,000 kg 9,400 kg
Weight Empty 6,000 kg 5,300 kg 6,000 kg
Legend
1 Trycock-Full Tank Indicator
2 Check valve
3 Return Line
4 Pressurising Valve
5 Outlet to Pump
6 Vent Valve
7 Transport Valve
8 Transport Relief Valve Set at 25
psi)
9 Vent
10 Relief Valves (Set at 45 psi in 3
bar tanks only)
11 Tank Pressure Gauge
12 Contents Gauge
The above features and/or data are supplied solely for informational purposes and BJ Services Company makes no guarantees or warranties, either express or implied, with respect to their
accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product performance or availability
depends on the timing and location of the job, the type of job and the particular characteristics of each job.

BRISTOL
(a Division of EMERSON Process Management)
Specification Summary
Portable Two Pen Pressure/Temperature Recorder

Series 50000
Overview
Bristol Babcock produced the Worlds 1st

Pressure / Temperature Circular Chart
Recorder in1905.
Thereby setting a Standard that others find

hard to follow.
Its main focus still being on Accuracy,

Repeatability, Cost of Ownership and
Safety.
All of the New Generation Recorders have

an internal easily removable sub plate, on
which all the components parts are fitted.
This makes for quick and easy Calibration,

Maintenance and change of ranges (should
it be required) by non - specialized
personnel.
i.e. remove / replace complete calibrated
sub plate assembly.
Typical 2 Pen Portable Version
All recorders are supplied with a Stainless Steel case that negates the necessity for
further weather proofing and makes them Ideal for usage in all locations.
Measuring elements have a centre spindle that keeps the final drive shaft located at the
centre of the range spring. This has the advantage of improved calibration accuracy,
repeatability and reduced field errors caused by mechanical vibration.
All thermal systems are Mercury free, and can be supplied case, or, fully compensated for
ambient temperature deviations along the capillary tubing.
Bristol Babcock spanning 3 centuries of Providing World Class Innovations
Registered Office Address is: 14 David Mews, London W1U 6EQ Cert. No. FM09956
BRISTOL
Standard Ranges
12-inch round-chart recorders for: Pressure, Temperature and Vacuum Measurement.
Features
+/- 0.5% of span accuracy *
Two pens
Varied element materials
Integral chart hub
Stainless Steel Case
Stainless Steel Gasketed Door
Carrying handle
Adjustable leveling feet
Dual Coin Operated Locks
Optional 2 inch Pipe Mounting Bracket
Optional Dual Key Lockable Door
Optional Solid Fronted Stainless Steel Door
Optional Shatterproof Macralon Window
Measuring Elements
The superior performance of Bristol Babcock Pressure and or Temperature Recorders is
due primarily to their high quality measuring elements. Element are factory-calibrated to
an accuracy of +0.5%* of span and built to maintain this accuracy under the most adverse
environmental conditions. The range limits of each element are chosen so that it operates
at stresses well below its elastic limit. This not only allows the use of the suppressed
ranges, but also provides inherent over-range protection. Special elements are available
for use where extreme over-pressures are expected.
Pressure Ranges
Bristol Babcock recorders offer standard pressure ranges from 0-15 psi (1bar) full
vacuum; 0-2.9 inches of water (7 mbar) to 0-30,000 psig* (2000 bar*).
Calibrated Accuracy
+/- 0.5% of span accuracy up to 10.000 psig (700 bar)
* +/- 1% of span accuracy up to 30.000 psig (2000 bar)
Thermal Systems - General

Class I systems use the thermal expansion of organic liquid as a measurement of
temperature, The major advantages of this particular class of thermometer are high
sensitivity (permitting narrow measurement spans), adaptability to partial or suppressed
ranges, and small bulb size. In ranges above 0 F, standard systems are available for any
span of 50 F, or greater, and special over-size bulbs can be supplied for narrower spans.
Minimum span depends upon temperature range, capillary length, ambient temperature
span and over or under range protection required. Class IA systems are fully
compensated for ambient temperature influences at the instrument case and along the
capillary. These systems may be used with capillary tubing lengths up to 100 feet. Class
IB systems are compensated for ambient temperature effects at the instrument case only.
BRISTOL
Ambient Temperature Compensation
Class IA, fully compensated for ambient temperature variations at instrument case and
along capillary tubing.
Class 1B, compensated for ambient temperature variations at instrument case only.
Maximum Capillary Tubing Length

Depends upon Ambient Temperature Span and Over Range Protection required. Where
ambient temperature will vary +25 F from calibrating temperature, tubing lengths up to
100 feet may be used with a Class IA system. The flexible armoured capillary is Stainless
Steel
Bulb Material
Type 316 stainless steel is standard
Temperature Range Limits

-115 C to +260 C
(-175 F to +500 F)
Calibrated Accuracy - Class IA & 1B

+0.5% of span
Case
Rectangular, Stainless Steel with Gasketed Stainless Steel Door.
Satin finish standard
Case Dimensions
12-inch model.
355 mm wide x 485 mm high x 147 mm deep
NB:
Total Depth with 2 Pipe Mounting Bracket = 250 mm Deep
Total Height with Handle and Feet fitted = 550 mm High
Weight
12-inch model.
Approximately 13.5 kilo
Chart Drives
Mechanical spring wound dual speed drives 1hr/3hr, 2hr/8hr or 24hr/7 day or multiple
speed battery driven CSA certified intrinsically safe version are available.
Permanent Chart Records

Bristol Babcock Recorders provide a complete description of both past and present
conditions. The exact time and duration of each Pressure and or Temperature variation is
permanently recorded both for immediate guidance, maintenance and for long-range
planning purposes.
Blackpole Road, Worcester, WR3 8YB, England
Tel: +44 (0)1905 856950 Fax: +44 (0)1905 856969
E-mail: enquiries@bristol-babcock.com
Model: 5214
STANDARD TEST GAUGE

ACCURACY 0.25%
Budenberg Standard Test Gauges are generally recognised as a

world leader for accuracy and quality and are used by many
Calibration Laboratories and workshops worldwide. The 5214
now provides a higher specification and incorporates many
additional features as standard.
Housed in a new die cast safety pattern case, the 5214 meets
the full requirements of EN837 including a brighter anti-parallax
mirror scale & knife edge pointer for accurate repeatable readings.
Recalibration is simplified by inclusion of a micrometer adjustable
pointer and printed calibration marks on the dials.
All units are supplied with a detailed calibration certificate

which is traceable to National Standards.
Sizes Accuracy Class

150mm, 200mm & 250mm dial diameter 0.25% of FSD as defined in EN837-1
Above 1600 Bar 0.25% of FSD on rising pressure only.
Mounting
Direct, Surface Mounting Dial
Flush Panel Mounting with clamp or three hole fixing White anodised Aluminium with Mirror Scale with Anti Parallax
mirror scale for accurate reading.
Case Option: Dual scales or special dial markings are available
LM6M Aluminium casting to BS1490 utilising a full Safety
Pattern solid baffle wall with blow out back, finish to BS381C Pointer
Micrometer Adjustable, Knife-edge, Stainless Steel coloured Black
Bezel
Direct / Surface mount - Stainless Steel 316L polished. Movement
Flush mount - Die cast Aluminium finished in black. Non Ferrous with Glass Bearings for Improved Accuracy &
Sensitivity
Scale Ranges
0 to 600 mBar up to 0 to 2500 Bar Pressure Window
Equivalent units of Pressure / Vacuum Available Laminated Safety Glass
Dual Scale units or custom scales can be provided
Environmental Rating
Pressure Element Dust Proof and Splash Proof to IP54
Up to 70 Bar Beryllium Copper bourdon tube & Brass Chrome
plated connection Temperature
From 71 Bar up to 600 Bar Beryllium Copper coil tube & Brass Operating: -20 to +60 Degrees C
Chrome plated connection Storage: -40 up to + 70 Degrees C
From 601 Bar up to 2500 Bar Ni-Span C Coil & Stainless Steel Options: For lower or higher operating temperatures, please
connection contact our Sales Office.
Option for Stainless Steel on request.
Certification
Overload All instruments are individually calibrated and have an unique
Units will withstand the following overload pressure conditions Serial Number printed on the dial. A Certificate of Conformity
for a short period: traceable to National Standards is supplied free of charge.
Max Scale Value Over Pressure to be Applied
80 Bar 130% of Maximum Scale Value Calibration
81 to 100 Bar 120% of Maximum Scale Value All units are individually calibrated to suit the test medium being
601 Bar 115% of Maximum Scale Value used i.e. Gas or Liquid. It is important therefore to specify the
medium at time of order
Pressure Connection
1/2 BSP or NPT Safety
3/8 BSP or 1/2 NPT as Standard on Flush Mounting Units All units are manufactured to comply with EN 837-1, to S1
Other connections including HF2 high pressure are available specification and other regulatory standards including P.E.D.
contact our Sales Office for Details
Rev-03 Jan 2007 Designed and Manufactured in UK. Datasheet BUD-060

Dimensions Model : 5214
Direct / Surface Mounting Flush Clamp Mounting
Model No A B C D G H K Weight
150mm 5214 Surface Mounting 155mm 180mm 167mm 5.3mm 58mm 24mm 1 Kg
150mm 5214 Flush Mounting 171mm 90mm 52mm 165mm 1 Kg
200mm 5214 Surface Mounting 207mm 235mm 221mm 5.3mm 61mm 24.4mm 2.3Kg
200mm 5214 Flush Mounting 225mm 90mm 80mm 215mm 2 Kg
250mm 5214 Surface Mounting 259mm 290mm 273mm 6.4mm 66mm 20mm 2.9 Kg
250mm 5214 Flush Mounting 283mm 90mm 80mm 270mm 2.3 Kg
Options
Oil free Test Gauges are available, the tubes and blocks of the Model 5214 are vapour de-greased before assembly
and the strictest precautions are taken to see that no oil enters the tube during manufacture, the dial is marked
"Use No Oil".
UKAS traceable certification available on request.
Accessories
For high temperature applications such as steam, see our range of syphons and adaptors. See separate Datasheet.
We can supply Needle, Ball or 2 Valve manifolds for the Model 5214 See separate Datasheet.
The manifolds in addition to allowing the instrument to operate normally allows the following: -
a). Checking of gauge zero at line pressure.
b). Complete isolation of the instrument.
c). Inline calibration, allows in situation calibration
Applications
a) Calibration of pressure gauges, transducers and transmitters.
b) Calibration of pneumatic controllers, valves etc.
c) Measurement of pressure on test beds in Aero, hydraulic systems, diesel engine injection systems.
d) Setting of pressure relief valves.
e) Measurement of pore water pressure in soil mechanics laboratories.
f) Efficiency testing of steam turbines in power stations, gas turbines and compressors.
Specifications and dimensions in this leaflet, are subject to change without prior notice.
Budenberg Gauge Co Ltd

4 Gilchrist Road. Northbank Industrial Park. Irlam. Manchester. M44 5AY.
Tel : +44 (0)870 442 5441. Fax : +44 (0)870 787 7350.
Email : sales@budenberg.co.uk Web: www.budenberginstruments.com
P.O. Box 26, FI-00421 Helsinki, FINLAND
Tel: +358 9 894 91
Fax: +358 9 8949 2485
Email: industrialsales@vaisala.com
www.vaisala.com/DM70
DM70 Hand-Held Dewpoint Meter

for Spot-Checking Applications
Features/Benefits
Designed for industrial spot
checking and field calibration
Three models: accurate
measurement ranges from -60 to
+60 C (-76 ... +140 F)
Vaisala DRYCAP Sensor with
patented autocalibration function
Low maintenance need due to
superior long-term stability
Sensor withstands condensation
Fast response, enhanced by Sensor
Purge option
The Vaisala DRYCAP Easy-to-use user interface
Hand-Held Dewpoint Meter Data can be logged and transferred
DM70 offers accurate
and fast measurement to a PC via MI70 Link software
for industrial dewpoint Compact, small and light
applications, such as NIST traceable (certificate
compressed air, metal included)
treatment and plastics
drying.
The Vaisala DRYCAP Hand-Held Low maintenance due to Vaisala dewpoint transmitters, like the
Dewpoint Meter DM70 measures innovative autocalibration DMT242, DMT142 and DMT340.
dewpoint temperature accurately The DM70 is fitted with the Vaisala
over a wide measurement range. The DRYCAP Sensor. The sensor provides Various display variables
probe may be inserted directly into reliable and high-performance The DM70 displays one to three
pressurized processes, and it responds dewpoint measurement with parameters at a time, either
rapidly from ambient to process revolutionary long-term stability. The numerically or graphically. Several
conditions. The sensor withstands patented autocalibration procedure humidity units can be selected.
condensation and fully recovers from detects on-line possible measurement In addition, the DM70 includes
getting wet. inaccuracies and automatically conversion from gas pressure dewpoint
corrects dry-end drift in the calibration to ambient pressure dewpoint. An
Three DMP74 probe models curve. These advanced features provide analog output is also available.
Three probe models, all with auto- a long calibration interval and low
calibration, are available. The A and maintenance cost.
B models are both general purpose
probes. The A model is for dewpoint The meter is calibrated in the factory
range from -40 to +60 C Td, and the B against internationally traceable
model for -60 to +20 C Td. The C model standards and delivered with a
is specifically developed for SF6 gas with calibration certificate. The DM70 can
a dewpoint range down to -50 C Td. also be sent to a Vaisala Service Center
for a traceable recalibration.
The B and C probe models have an
additional Sensor Purge feature. The Easy-to-use user interface
Sensor Purge heats and dries the sensor, The DM70 has a versatile and easy-to-
making the response from ambient use, menu-based user interface and a
to dry conditions exceptionally fast. clear graphical LCD display with data-
This facilitates rapid spot checking logger function. It can also be used as
The graphical display helps the user to know
measurements in low dewpoints. a tool for reading the output of fixed when the dewpoint plateau is reached.
64 Vaisala Instruments Catalog 2008

Ref. B210712en rev. A
DM70 DEWPOINT
Portable
TechnicalSampling
Data System and Sampling Cells
MI70 Link PC connection or with the Vaisala DRYCAP Sampling with a short PTFE or stainless steel
The DM70 has a MI70 Link Windows System DSS70A. tube prior to entering the DSS70A.
software program. In combination with
a USB connection cable it's an excellent DSS70A portable sampling Sampling cells for
tool for transferring logged and real system pressurized processes
time measurement data from the The DSS70A is designed to provide The DM70 can easily be connected to
DM70 to a PC. dewpoint sampling flexibility. For pressurized processes. In addition to
processes at atmospheric pressure, direct pipeline installation, a variety of
Lightweight construction a battery powered pump is used to sampling cell options are available for
The DM70 is small and rugged, extract a gas sample. For pressurized gas sampling.
and therefore an ideal choice for processes up to 20 bar, the sample
demanding applications. The long is measured at process pressure and The DSC74 sampling cell is the
then reduced to atmospheric pressure recommended choice. It has a variety of
for venting or re-direction, bypassing connection adapters that allow several
the pump. In all cases, the sample different ways of installation. The quick
gas passes through a filter to remove connector with a leak screw allows a
particulate contamination before very fast connection for compressed air
measurement. Flow through the lines. Additionally, two thread adapters
system is controlled and monitored are available for the inlet port.
with a needle valve and flow meter.
The DSC74B is a two-pressure sampling
The DSS70A is easily connected to an cell, which enables measurements in
appropriate sample point with tubing both process and ambient pressure.
(typically 1/4" or 6 mm). The measured This sampling cell is especially suitable
dewpoint must be below ambient for dewpoint measurements in SF6 gas
temperature to avoid condensation in with the DMP74C probe.
the system. Gas temperatures higher
than +40 C (+104 F) should be cooled The DMT242SC is a basic sampling
cell. The DMT242SC2 is a sampling
cell supplied with welded Swagelok
connectors for sampling in a 1/4"
pipeline.
The DSS70A provides a compact solution

for field checking dewpoint where
direct measurement is difficult. Typical
applications for the sampling system
are metal treatment and plastics drying
processes.
battery life provides convenient use in

the field.
DM70 Accessories The sampling cells ( from the left) DMT242SC2,

The DM70 meter is suitable for direct DMT242SC and DSC74 can be used to connect
dewpoint measurements in the the DM70 to sample gas flow. The DSC74B
process in a wide temperature and (right) is a two-pressure sampling cell that can
be used for measurements in either pressurized
pressure range. For more demanding
or ambient pressure. The cooling/venting coil is
applications, the DM70 can be used included in the DSC74C sample cell, but is an
with the Vaisala sampling cell adapters, option for all sampling cells.
Vaisala Instruments Catalog 2008 65

Tel: +358 9 894 91
Fax: +358 9 8949 2485
Technical Data
DSS70A Sampling System and DM70 hand-held dewpoint meter

DSC74B/C Sampling Cells (DMP74 probe + MI70 indicator)
General
Battery operation time
Sampling Cell continuous use 48 h typical at +20 C (+68 F)
Filter for Td Probe Needle Valve Flow meter Sample Pump Sample Gas
Outlet
data logging use up to 30 days
Housing materials ABS/PC blend
Sample Gas
Storage temperature -40...+70 C
Inlet Storage humidity 0...100 %RH non-condensing
DSS70A
Total weight 750 g
The DSS70A sampling system includes a filter to clean the
dirty sample gas and a needle valve to control the sample
Accessories
Connection cables for fixed Vaisala dewpoint transmitters
flow rate with the flow meter. A sample pump is used to for DMT242 transmitter 27160ZZ
generate a sample flow from processes at ambient pressure. for DMT340 series 211339
for DMP248 transmitter 27159ZZ
for DMT142 transmitter 211917ZZ
Measurement USB cable for Mi70 219687
in gas Sampling Cell
Valve Removable
Analog output cable 27168ZZ
pressure for Td Probe flow limiter Windows software, includes PC connection cable MI70LINK
10 m (32.81 ft) extension cable for probe 213107SP
Sample gas
outlet
Sample gas
inlet MI70 indicator
DSC74B
Indicator general
Sample gas Menu languages English, Chinese, Spanish, Russian, French,
Measurement in
outlet
Japanese, German, Swedish, Finnish
atmospheric Sampling Cell Display LCD with backlight
pressure
Removable
flow limiter
Valve for Td Probe Graphic trend display of any parameter
Character height up to 16 mm
Probe inputs 1 or 2
Sample gas Power supply Rechargeable NiMH battery pack with
inlet DSC74B Diffusion coil AC-POWER or 4xAA size alkalines, type IEC LR6
DSC74C Analog output 0...1 VDC
Output resolution 0.6 mV
The DSC74B sampling cell enables the measurement of the Data interface RS232 (accessible only with MI70 Link software)
sampled gas either in gas pressure up to 10 bar or in Datalogging capacity 2700 points
Alarm audible alarm function
atmospheric pressure depending on the gas inlet and outlet. Operating temperature range -10...+40 C (+14+104 F)
The DSC74C is like the DSC74B but with an additional coil Operating humidity range non-condensing
to avoid back diffusion, the effect of surrounding moisture, in Housing classification IP54
Weight 400 g
dewpoint measurements in atmospheric pressure.

DM70 DEWPOINT
Technical Data
DMP74 dewpoint probes Measured variables, DMP74B and DMP74C

Measured variables, DMP74A probe (for SF6 gas) probes
Dewpoint Dewpoint
Measurement range (typical) -50 ... +60 C (-58 ... +140 F) Measurement range (typical) -70 ... +30 C (-94 ... +86 F)
Accuracy (A probe) -40...+60 C 2 C (3.6 F) Accuracy (B and C probe) -60...+20 C 2 C (3.6 F)
(see graph below) (see graph below)
Dewpoint accuracy vs. measurement conditions Dewpoint accuracy vs. measurement conditions
Response time Dotted line:
flow rate 0.2 m/s, 1 bar pressure, +20 C (+68 F) 63% [90%] For DMP74C the 2 C accuracy range is limited to -50 C Td when
0 -> -40 C Td (32 -> -40 F Td) 20 s [120 s] used in SF6 gas.
-40 -> 0 C Td (-40 -> 32 F Td) 10 s [20 s]
Dewpoint sensor Vaisala DRYCAP 180S Response time
flow rate 0.2 m/s, 1 bar pressure, +20 C (+68 F) 63% [90%]
Dewpoint converted to atmospheric pressure 0 -> -60 C Td (32 -> -76 F Td) 50 s [340 s]
Dewpoint range for converted Td (20 bar to 1 bar) -60 -> 0 C Td (-76 -> 32 F Td) 10 s [20 s]
with 2 C (3.6 F) accuracy -64 ... +60 C (-83 ... +140 F) Dewpoint sensor Vaisala DRYCAP 180M
Temperature Dewpoint converted to atmospheric pressure

Measurement range -10 ... +60 C (+14 ... +140 F) Dewpoint range for converted Td (20 bar to 1 bar)
Accuracy at +20 C (+68 F) 0.2 C (0.36 F) with 2 C (3.6 F) accuracy -80 ... +20 C (-112 ... +68 F)
Typical temperature dependence Temperature
of electronics 0.005 C/C (0.005 F/F) Measurement range -10 ... +60 C (+14 ... +140 F)
Temperature sensor Pt100 IEC751 1/3 class B Accuracy at +20 C (+68 F) 0.2 C (0.36 F)
Typical temperature dependence
ppm volume and ppm weight concentration of electronics 0.005 C/C (0.005 F/F)
Measurement range (typical) 40 ... 200 000 ppm Temperature sensor Pt100 IEC751 1/3 class B
Accuracy at +20 C (+68 F) (7.3 ppm + 8.3% of reading) ppm volume and ppm weight concentration
Measurement range (typical) 10 ... 40 000 ppm
Absolute humidity Accuracy at +20 C (+68 F)
Measurement range (typical) 0.5 ... 100 g/m3 < 40 ppm (0.5 ppm + 25.4% of reading)
(0.2 ... 40 gr/ft3) > 40 ppm (7.3 ppm + 8.3% of reading)
Accuracy (0.2 g/m3 + 10% of reading
(0.1 gr/ft3 + 10% of reading) Measurement environment, all probe
Mixing ratio models
Measurement range (typical) 0.2 ... 100 g/kg Temperature -10 ... +60 C (+14 ... +140 F)
(2 ... 700 gr/lbs) Pressure
Accuracy (0.1 g/kg + 12% of reading DMP74A 0 ... 20 bara (0 ... 290 psia)
(0.8 gr/lbs + 12% of reading) DMP74B 0 ... 20 bara (0 ... 290 psia)
Relative humidity DMP74C 0 ... 10 bara (0 ... 150 psia)
Measurement range 0...100 %RH Sample flow rate no effect for measurement accuracy
Accuracy at +20 C (+68 F)
RH < 5 % (0.025 %RH + 17.5% of reading)
RH > 5 % (0.8 %RH + 2% of reading) General, all probe models
Measured gases non-corrosive gases
Probe material (wetted parts) Stainless steel (AISI 316L)
Sensor protection Sintered filter (AISI 316L)
partno: HM47280
Mechanical connection G1/2" ISO228-1 thread
with bonded seal ring (U-seal)
Housing classification IP65 (NEMA 4)
Weight 350 g
Vaisala Instruments Catalog 2008 67

Tel: +358 9 894 91
Fax: +358 9 8949 2485
Technical Data and Dimensions
Sampling cells technical data General

DSC74 sampling cell for pressurized gases Battery operation time for pump 8 h continuous use
pressure limit 1 MPa (10 barg, 145 psig) battery can be recharged using DM70 charger
DSC74B two pressure sampling cell Filter 7 mm inline filter cartridge 1/4" Swagelok SS-4F-7
pressure limit 1 MPa (10 barg, 145 psig) (spare part order no. 210801)
DSC74C DSC74B with DMCOIL cooling/venting coil Materials
DMCOIL cooling/venting coil wetted parts Stainless steel
DMT242SC sampling cell carrying case ABS plastic
pressure limit 10 MPa (100 barg, 1450 psig) Case size (W x D x H) 430 x 330 x 100 mm
DMT242SC2 sampling cell with Swagelok connectors Weight 5.5 kg (12 lbs)
pressure limit 4 MPa (40 barg, 580 psig)
Material for all sampling cells stainless steel AISI316 Electromagnetic compatibility
Complies with EMC standard EN61326-1, Electrical equipment for
DSS70A sampling system measurement, control and laboratory use -
Operating conditions EMC requirements; Generic Environment.
Operating gases air, N2 and other non-toxic, inert gases
Dewpoint range -70 C ... Tamb (-76 F ... Tamb) Dimensions
Inlet/outlet connection 1/4" Swagelok Dimensions in mm (inches)
Operating temperature
ambient temperature 0 ... +40 C (32 ... +104 F) DSC74, same as the
28.5 (1.22)
32 (1.26)
process gas temperature
with PTFE tube at +20 C (+68 F) max. +200 C (+392 F) body of DMT242SC G1/2"
with stainless steel tube specification according to and DMT242SC2.

stainless steel tube specification SW 24mm (0.94)
maximum gas temperature at inlet +40 C (+104 F)
Operating pressure
72 (2.83)
with pump 0.6 ... 1.2 bara (8.7 ... 17.4 psia)
pump disconnected 0 ... 20 bara (0 ... 290 psia)
18 (0.71)
32 (1.26)
35 (1.38)
G1/4"
G3/8" (G1/4")
22 (0.87)
Cooling/
venting
coil
DSC74B/C
Cable length 2 m
DMP74 probe (6.56 ft)
MI70 indicator 12 m (39.37 ft)
cable optional
DRYCAP is a registered trademark of Vaisala.

Specifications subject to change without prior notice.
Vaisala Oyj

FAXBACK +44 (0) 141 812 7820 The New GMI Portable Gas Detector
IF YOU REQUIRE A QUOTATION FOR ANY PARTICULAR INSTRUMENT
AND ASSOCIATED ACCESSORIES, PLEASE COMPLETE ORDERING
REQUIREMENT COLUMN THEN ACCESSORIES TICK BOXES
Ordering Requirement Accessories Specifications

Parent Instrument Standard Accessories Part No. Physical Properties
Hand Aspirator 66123 Weight: 0.4 kg
6 6 Sample Line (per metre) 66118 Dimensions: 140 x 85 x 45 mm
3.0 metres Tygon Tubing c/w connector 66136 Environment
Battery Type Code No.
Neck Harness with Clip 66028 Temperature Limits -20C to + 50C
Alkaline (Dry Cell) 1 Chest Harness with Clip 66029 Humidity: 0 to 95% R.H. non-condensing
Standard NiMH 2 Harness with Webbing Clip 66205 Performance
Long Duration NiMH 3 Probe Assembly 66017 Complies with:
Probe End Piece 66018 EN 61779 (Flammable)
6 6 Probe Extension 66019 EN 50104 (Oxygen)
Notes:
Probe Connector 85224
EN 45544 (Toxic)
Certification
ENSURES THAT
Battery / Sensor Grille Key (2mm.A/F) 66166
Alkaline (Dry Cell) provides up to 24 hours
Inlet Filter Key (1.5mm.A/F) 66165
ILL BE
operation without pump, or 17 hours with ATEX II 1 G EEx ia IIB T3
pump. CD ROM (Instruction Manual) 66203
Standard rechargeable battery provides Setup / Alarms / Field Calibration
up to 14 hours operation without pump, UL 913 Class I Group ABCD
BACK
or 10 hours with pump. Standard Charger Part No.
Long Duration rechargeable battery Charger (UK Plug) 66140
provides up to 20 hours operation Charger (Euro Plug) 66141 EC Type Approval Certificate MED
without pump, or 14 hours with pump.
Charger (USA Plug) 66142
Pump Code No. Charger (Australian Plug) 66143
Yes 6 10 - Way Universal Plug 66207
12V / 24V Vehicle Charger Lead 66206
No 7
Communications Options Part No.
6 6
Serial Connector with Datalogging, 66208
Configuration and Calibration
Datalogging Code No. Software
Yes 8 USB Adaptor - for above item 66209
No 9
6 6
Sensors Range Code No.

FLAM 0-100% LEL A
O2 0-25% B
H2S 0-100 PPM C
CO 0-1000 PPM D
H2S / CO As items C & D E
SO2 0-30 PPM F
CL2 0-10 PPM G
6 6
Your robust, lightweight, flexible Passport to Safe Entry
Note 1: Five gases are only possible when two
of the gases are H2S and CO (i.e. sensor
into and Exit from confined spaces.
E is used). As an ISO 9001 approved company, GMI Ltds quality Inchinnan Business Park,
assurance programmes demand the continuous
Note 2: Each instrument is supplied complete assessment and improvement of all GMI products. Renfrew, PA4 9RG, Scotland, U.K. Brilliant Visual Alarm - 360 distinct alarm level, flash rates prioritised
with User Handbook, Battery / Sensor Information in this leaflet could thus change without Tel: +44 (0) 141-812 3211
Grille Key, Inlet Filter Key, Belt Clip and notification and does not constitute a product Fax: +44 (0) 141-812 7820 Ultra loud Audible Alarm. Penetrating 95dBA
Calibration Certificate. specification. Please contact GMI or their representative
if you require more details. www.gmiuk.com Plug n Play Sensor Technology with an extensive range of gas sensors
If a rechargeable battery type is selected,
e-mail: sales@gmiuk.com
a Standard Charger is also included. A unique combination of Pump and Diffusion sampling. Specifically designed for pre-entry and post-entry applications
Service Centre:
Crownhill, 25 Cochran Close, A robust, moulded, rubberised casing guaranteeing Hi-Viz and Hi-Impact resistance
Milton Keynes, MK8 OAJ
Tel: +44 (0) 1908 568867
International Certification and Conformance
Part Number 99310 Issue 2 10th Sept. 2003
Fax: +44 (0) 1908 261056
OnlinE's series of high specification micro-processor Acoustic Pig Pingers are fitted to a pig for use in fluid
controlled Pingers have been developed for use as filled offshore pipelines. The acoustic signal generated
advanced acoustic Pig Pingers and for other subsea by the programmable micro-processor controlled Pinger
marking and relocation functions is exceptionally stable and its location can be
established from the surface using a Pinger Receiver
During pipeline operations it is always necessary to know and Hydrophone. Where a pig is obstructed and halted,
when a pig has left the launching trap and when it arrives the exact location can be identified using a Diver
at the receiver. Until located and released, a lost Pig Operated Pinger Receiver or a ROV directional antenna.
means expense in vessel, equipment and personnel costs. The antenna is connected via the ROV's umbilical to a
OnlinE Pingers give contractors a fast track to a stuck pig surface Pinger Receiver.
location.
Operating frequencies can be varied where it is
The OnlinE product range of Pig Pingers consists of three necessary to mark more than one pig in a train and
models, to allow use in pipeline diameters from 150mm where differentiation is required. Typical battery life can
(6") upwards. All three precision engineered models are be easily extended by modifying acoustic output, pulse
housed in stainless steel for maximum reliability and length or pulse repetition rate. OnlinE Smart Pingers are
minimum maintenance. These heavy duty beacons are designed to be easily installed in most Pig
rated to operating depths: manufacturers equipment. When used in applications
Model 601- 1830m out-with pipelines, signal range of the Maxi-Micro smart
Model 801- 3000m pinger can be in excess of 8km.
(High Pressure version) 4500m
Model 1201- 3000m
MODEL NO 601 801 1201
MINI-MICRO MIDI-MICRO MAXI-MICRO
Use in pipeline >150mm (6") >200mm (8") >300mm (12")

diameter
Acoustic output power 10 watts 20 watts 20 watts
3dB 3dB 3dB
Beam pattern Omni-directional Omni-directional Omni-directional

3dB 3dB 3dB
Frequency 32-40kHz 20-40kHz 8-40kHz
Programmable in steps of 0.1kHz
Accuracy with All frequency accurate to 0.005% over operating temperature range
temperature
Accuracy with time All frequency drift less than 0.003% per year
Pulse length 5mS 5% Programmable 1mS to 200mS in steps of 1mS
Pulse repetition rate 0.5pps Programmable 0.1 to 10 pulses per second
Typical battery life 12 or 24 days* 60 days 90 days

Note Battery Life can be
extended, typically up to
180 days
Normal operating 3VDC 24VDC 31.5VDC
voltage
Battery type Alkaline C Cells Alkaline AA Cells Custom Alkaline
* Lithium C Cells Battery Pack
Battery shelf life All 3 years at 20C

Maximum operating 1830m (6,000ft) 3000m (10,000ft) 3000m (10,000ft)
depth Or
4500(14,500ft)-
(Thicker Housing)
High Pressure version
Activation method All immersion in fluid or mechanical
Operating temperature All -2 to 60C
Materials/Construction All stainless steel (316) with double O-rings and safety pressure relief
Dimensions
Length 264mm (10.4") 319mm (12.6") 436mm (17.3")
including transducer guard
Diameter 38mm (1.5") 73mm (2.9") 135.7mm (5.3)
High Pressure version - including transducer guard
83mm (3.3) fixings
Weight in air 1.0kgs (2.2lbs) 4.1kgs (9lbs) 11.5kgs (25lbs)
OnlinE's advanced and versatile Electromagnetic (EM) Subsea use of the electromagnetic system is achieved by
Pipeline Pig Monitoring System will operate as a pig locator use of either a ROV antenna or a diver operated receiver.
or as a pig signaller in pipelines onshore and offshore. The
system can be used to find lost and stuck pigs, to confirm a Model 3004 ROV antenna, when used in conjunction with
pig has left or arrived at a required location, to count the an OnlinE Electromagnetic Transmitter (models 3000,
passage of pigs and can also be used to monitor the 3001 or 3007) and an EM Receiver forms an effective
movement of a pig. underwater pig locating system. The antenna has an
underwater connector and cable assembly which attaches
This system consists of three main components: the to the ROV junction box. The signal from a transmitter is
transmitter (models 3000, 3001 or 3007) which is fitted carried by a coaxial cable in the ROV umbilical to the EM
within the body of the pig, the receiver and the antenna. receiver, operated aboard the support vessel. An interface
assembly is available for ROV use where only fibre optic
The transmitter will operate effectively in buried pipelines, cable is available.
pipelines carrying gas and in pipeline bundles where
acoustic pingers are either less effective or ineffective. The Model 3005 diver unit incorporates a receiver and an
transmitters have optimum signal range and the operator antenna in one robust subsea enclosure, allowing the
can change between continuous and pulsing modes. The diver full control over location. Features include a bone-
continuous mode is required when the system is being used conducting earpiece allowing the diver to hear the signal
to signal the passage of a pig, in most other applications the reception (this audio output is derived from the actual
pulsing mode is advantageous and provides greater 22Hz signal), LED confirming signal reception, gain
operational battery life. The transmitter emits a 22Hz signal sensitivity control, and a low battery LED indicator.
and the inherent EM null spot is detectable when the
antenna is at 90 degrees to, and pointing at the centre of,
the transmitter (allowing centimetre accurate positioning).
OnlinE's Acoustic Pig Signalling and Locating System enables The PR1 Diver Operated Pinger Receiver combines the
quick and accurate detection from either a support vessel or latest in technology, versatility, and ease of use for
platform. For very accurate location OnlinE provides ROV or locating and tracking underwater pingers. This field-
Diver Operated solutions. proven system guides the operator to pingers operating
between 3 and 97 kHz, while its robust housing ensures a
The OnlinE model 2401 is a compact and lightweight yet long life in the hostile marine environment.
robust directional hydrophone designed for use on ROV's or
submersibles. When used in conjunction with a pinger and The PR1 is easy to use, the operator selects the
pinger receiver it offers a cost effective solution to more frequency of the pinger to be located and adjusts the
expensive navigation and tracking systems. Model 2001 sensitivity control to maximum. They then scan the area
Acoustic Pinger Receiver allows the operator, by listening to by moving the unit through the water while listening for
the signal sound sensitivity from the directional hydrophone, the pinger's signal, which is heard through the earphone
to quickly locate an acoustic pinger. as an audible ping. Once a signal is received and its
bearing determined, the operator then moves in the
The 2401 hydrophone is provided with an underwater DGO direction of the strongest signal. By continuing this
connector. The signal is carried by a co-axial cable in the process, the operator can effectively determine the
ROV's umbilical which is terminated with a BNC connector to direction and location of any pinger. The earphone (bone-
the surface pinger receiver. The hydrophone works on a phone) is strapped to the diver helmet so that no
wide frequency band and its internal pre-amplifier receives connector penetration is required.
power from the model 2001. An interface assembly is
available for ROV's operating with fibre optic umbilical; this The unit includes a compass, rechargeable battery pack
contains a dc-dc converter which adjusts the voltage from (with charger), bone conduction earphone, and operation
24V (supplied from the ROV) to 12V needed by the interface manual. The PR1 comes in a watertight carrying case.
and 2401 Hydrophone.
ROV/Submersible Pinger Location Hydrophone Diver Operated Pinger Receiver

Model No. 2401 Model No. PR 1
Useable frequency range 5 - 80kHz Frequency Range 3 - 97kHz

Bandwidth 2kHz, sensitivity 80dB
Receiving sensitivity -160dB ref 1V/Pa with pre-amp Hydrophone Typically 30 between 3dB limits
directivity
Beam width Hor: 30 to 60 between -3dB Battery type 10.8V rechargeable NiCad battery
limits at 30kHz,Vert <90 pack
3000m Operating depth 3000m Battery life 30 hours between charges
Supply Voltage 12V Charger 110 VAC, 220 V AC

adaptor supplied
Operating temperature -2C to 35C Operating depth 200m (660ft)
Weight (air) 2kg (4.4lb) Housing material PVC
Detection range (in water) 10km at 9kHz Housing dimensions
Length 305mm (12)
Housing material PVC Diameter 114 mm (4.5")
Connector assembly DGO 17476, with neoprene jacket Weight air: 3/18kg (7 lbs), water: 0.11kg
coax (4oz)
Housing dimensions
Length 154.5mm (6.1")
Height 86 mm (3.4")
Depth 86mm (3.4")
OnlinE's advanced and versatile Electromagnetic (EM) The standard receiver Model 3002 is housed in a
Pipeline Pig Monitoring System will operate as a pig locator lightweight aluminium enclosure. Features include a built
or as a pig signaller in pipelines onshore and offshore. The in speaker allowing the operator to hear signal reception
system can be used to find lost and stuck pigs, to confirm a without a headset (the audio output is derived from the
pig has left or arrived at a required location, to count the actual 22Hz signal making it possible to hear subtle
passage of pigs and can also be used to monitor the changes), a socket permitting use of a headset, LED
movement of a pig. indicating signal strength, on-off and sensitivity control, a
digital counter showing the number of recorded events
This system consists of three main components: the (up to 8) when transmitter in continuous mode and a
transmitter (models 3000, 3001 or 3007) which is fitted counter reset/battery test button.
within the body of the pig, the receiver and the antenna.
Housed in a rugged, splash-proof delrin enclosure, the
The transmitter will operate effectively in buried pipelines, 3002 R-Tec EM receiver includes the following features: a
pipelines carrying gas and in pipeline bundles where back-lit LCD screen indicating battery condition, digital
acoustic pingers are either less effective or ineffective. The counter to 99 (see above), 22Hz detected; a high visibility
transmitters have optimum signal range and the operator LED also indicating presence of 22Hz; a built in speaker,
can select between continuous and pulsing modes. The and headphone socket.
continuous mode is required when the system is being used
to signal the passage of a pig, in most other applications the Model 3003 Antenna connects to the receiver and is
pulsing mode is advantageous and provides greater suitable for use on all land-based applications.
operational battery life. The transmitter emits a 22Hz signal
and the inherent EM null spot is detectable when the For underwater use, Model 3004 Antenna can be operated
antenna is at 90 degrees to, and pointing at the centre of, from ROV's or attached to pipelines. Model 3005 was the
the transmitter (allowing centimetre accurate positioning). world's first combined receiver and antenna for use by
divers.
The standard transmitter is housed in delrin. Models 3000
and 3007 activated via a magnet assembly acting on reed The OnlinE EM Pipeline Pig Monitoring System can be
switches. Standard transmitters: the model 3000 (also adapted as necessary to operate in ATEX hazardous zones
available in stainless steel) for use in 6" pipeline pigs, the and transmitters if required can be modified to increase
3001 for 8" or upwards, and the 3007 long life high-power operating battery life.
LLHP) transmitter for 14" or upwards.
Mini Electromagnetic Transmitter Electromagnetic Receiver
Model No. 3000 Model No. 3002
16 days pulsing (can be extended) Battery Life 35 hours
Battery Life
7 days continuous
Battery Type 16 x AAA cells Battery Type 2 x C cells
Range (in air) 8m Operating Voltage 3V DC
Operating Voltage 24V DC Housing Material Aluminium

Outputs Speaker
Activation Method Magnetic Switch 8 headset
Max. operating pressure 200 bar Digital counter
LED bar graph display
Operating temp. range -20o C to 70 o C Operating Temp. range 0o C to 70 o C
Housing material Delrin Dimensions
Length 237mm (9.33)
Dimensions
Width 109mm (4.29)
Length (overall) 228mm (9.0)
Height 35mm (1.38)
Diameter 54mm (2.12)
Weight 650g (1.4lbs)
Electromagnetic Transmitter Electromagnetic Antenna

Model No. 3001 Model No. 3003 Antenna
23 days pulsing (can be extended)
Battery Life Dimensions
9 days continuous
Battery Type 16 x AA cells Diameter 53mm (2.1)
Weight 1.50kg (3.3lbs)
Range (in air) 12m
Operating voltage 24V DC Electromagnetic Receiver

Activation method Slide Switch
Model No. 3002 R-Tec
Battery Life 35 hours
Max. operating pressure 200 bar
Battery Type 2 x C Cells
Operating temp. range -20o C to 70 o C
Operating Voltage 3V DC
Housing material Delrin
Housing Material Delrin
Dimensions
Length (overall) 320mm (12.6) Speaker
Diameter 80mm (3.15) with cap 8 headset
Weight 2.6kg (5.7lbs) Outputs Liquid Crystal Display
Ultra bright LED
Long Life High Power EM Transmitter Event Counter
Model No. 3007 Operating temp. Range 0o C to 70 o C
62 days pulsing can be extended) Dimensions
Battery Life
25 days continuous Length (overall)
219mm (13.6)
Battery Type Alkaline D cell pack (11207) Diameter
53mm (2.1)
Weight
2kg (4.4lbs)
Range (in air) 15m
Operating voltage 31.5V DC System Features

Activation method Magnetic Switch
Operated as pig locator or pig signaller
Max. operating pressure 300 bar
Operates on and offshore
Operating temp. range -20o C to 70 o C Operates in buried pipelines, pipelines carrying gas and
White delrin (housing) pipeline bundles
Housing material
316 stainless steel (endcaps) Series of high power transmitters
Dimensions
Length (overall) Transmitter has continuous and pulsing modes
414mm (16.29)
Diameter
155mm (6.10) Compact and robust receiver enclosures
Weight
18kg (39.68lbs)
Mini Electromagnetic Transmitter
Electromagnetic Receiver Model No. 3002
Model No. 3000
16 days pulsing (Can be increased) Battery Life 35 hours
Battery Life
7 days continuous
Battery Type 16 x AAA cells Battery Type 2 x C cells
Range (in air) 8m Operating Voltage 3V DC
Operating Voltage 24V DC Housing Material Aluminium

Speaker
Activation Method Magnetic Switch 8 headset
Outputs
Max. operating pressure 200 bar Digital counter
LED bar graph display
Operating temp. range -20o C to 70 o C Operating Temp. range 0o C to 70 o C
Housing material Delrin Dimensions (3002)
Length 237mm (9.33)
Dimensions
Width 109mm (4.29)
Height 35mm (1.38)
Diameter 54mm (2.12)
Dimensions (3020)
Electromagnetic Transmitter Length 273mm (10.75)
Model No. 3001 Width 159mm (6.26)
23 days pulsing (Can be increased) Height 110mm (4.33)
Battery Life
9 days continuous Weight 3.9kg (6.6lbs)
Battery Type 16 x AA cells
Electromagnetic ROV Antenna
Range (in air) 12m Model No. 3004
Operating voltage 24V DC Dimensions
Activation method Magnetic Switch Diameter 68mm (2.7)
Height (with cradle) 135mm (5.3)
Max. operating pressure 200 bar Weight 3.9kg (6.6lbs)
Electromagnetic Diver Receiver
Housing material Delrin
Model No. 3005
Dimensions
Battery Life 18 hours
Diameter 80mm (3.15) (with cap) Battery Type AA cells
Weight 2.6kg (5.7lbs)
Operating Voltage 3V DC
Long Life High Power EM Transmitter Housing Material Delrin
Model No. 3007
62 days pulsing (Can be increased) Operating temp. Range 0o C to 70 o C
Battery Life
25 days continuous Depth rating 243m (700ft)
Battery Type Alkaline D cell pack (11207)
Pressure rating 30 bar
Range (in air) 15m
LED signal indicator
Outputs
Operating voltage 31.5V DC Bone conducting earpiece
Dimensions
512mm (20.16)
Activation method Magnetic Switch Length (overall)
120mm (4.72)
Diameter
Max. operating pressure 300 bar 2.5kg (5.5lbs)
Weight
White delrin (housing)
Housing material
316 stainless steel (endcaps)
Dimensions
Length (overall)
414mm (16.29)
Diameter
155mm (6.10)
Weight
18kg (39.68lbs)
PRECOMMISSIONING
PROCEDURE
8.7 APPENDIX G RISK ASSESSMENT

General Safety Statement
All operations shall be carried out in accordance with the respective Permit to Work Systems currently in
operation. Safety is the responsibility of all personnel to ensure a safe work place, and to ensure the safety
of others. Common sense safety practices and safety rules shall be adhered to at all times. Particular
attention will be given to safety procedures.
The following shall be adhered to at all times: -
ITEM DESCRIPTION
Help to prevent accidents and injury before they occur. Stay alert at all times. Watch for
A
situations which may cause or lead to an accident / injury to yourself and others.
Any unsafe conditions, tools, equipment and practices should be reported in order that they
B
may be rectified preventing accidents occurring.
Practical jokes, horseplay, drinking of alcoholic beverages and use of illegal drugs are
C
prohibited at the workplace.
D Any safety equipment furnished at the worksite shall not be removed, damaged or destroyed.
Permit to work procedures shall be strictly adhered to. No work shall commence until a permit
E
to work has been obtained.
Running is prohibited, except in extreme emergencies. Personnel should remain alert and be
F
aware of the movement of equipment and other personnel in the area.
G All employees shall maintain an orderly work area.
H All employees must utilise protective clothing and equipment provided for their use.
I Only authorised/trained personnel will be allowed to operate plant and power tools.
All employees shall inspect their work areas at the end of each shift and ensure that all unused
J
air, water, diesel and electrical supplies are cut off.
K No person shall stand under loads handled by power-operated equipment.
All personnel shall be aware of emergency procedures and will attend safety inductions as
L
required.
Potential Risk Activities
Prior to the commencement of any phase of operations, a safety meeting shall be held to ensure that all
parties involved in, or affected by the operations are aware of the hazards involved. All personnel, or a
Representative from all parties involved in, or affected by the operations must be informed of and invited to
the pre-job safety meeting. A safety meeting will be held at the start of operations and must be repeated if
there is a crew change whilst the work is still ongoing, this will ensure that all personnel involved with the
work are aware of the hazards whether they were present at the start of the work or became involved at a
later date.
The subjects covered and discussed during the pre-job safety meeting will include, but should not be
limited to:-
The dangers involved in the applicable phase of operations.
Instruction not to open/close valves without consultation with Subcontractor Supervisor.
Instruction on not to remove, tighten, flog-up or work on any part of a system whilst BJPPS are
working on it, or where pressure or flow is being maintained.
The locations of warning signs and barriers.
The actions to be taken in the event of site emergency or alarms.
Specific Personal Protective Equipment (PPE) to be worn.

Risk Assessment Tables
(Guidance for assessing risk)
Risk Tolerability/Acceptance Table
Likelihood of Occurrence Risk Rating & Remedial Action and Timescale
Rating Number
High Likelihood Regular occurrence within the area of operations to which it refers, with the possibility of being realised once per day/shift.
Moderate Likelihood Occasional occurrence with the possibility of being realised once per job/project/contract/month. 5 Intolerable Risk
Work shall not be started or continued until the
risk has been reduced. If it is not possible to
Low Likelihood Unlikely to occur but known to have occurred in the relevant industry/operation/type of work it refers to. reduce the risk even with unlimited resources,
work shall remain prohibited.
Work shall not be started until the risk has
Severity (injury) 4 Substantial Risk
been reduced. Considerable resources may be
required to do this. Where the risk involves
High Severity Major Injury/Disablement/Fatality (e.g. amputation, major fracture, poisoning, multiple injuries, occupational cancer or other severe life shortening diseases, work in progress, urgent action shall be taken.
acute fatal diseases).
Moderate Severity Lost Time Injury (off work for more than 3 working days)-(lacerations, burns, concussions, serious sprains, minor fractures, deafness, dermatitis, asthma, work Work may proceed but efforts should be made
to reduce the risk below this level. The
related upper limb disorders, ill health leading to permanent minor disability). resources/costs required for prevention should
Low Severity First Aid Injury, Medical Aid Treatment Injury (return to work after loss of 1-2 shifts/working days)-(e.g. superficial injuries, minor cuts/bruises, eye irritation, be carefully measured and limited. Risk
reduction measures and remedial action shall
headaches, temporary discomfort. be implemented as soon as practicable and
3 Moderate Risk within one month as a maximum. Where the
moderate risk (level 3) involves high severity
Severity (property/equipment) consequences, further assessment may be
necessary to establish the likelihood more
High Severity Property/Equipment Damage costs exceeding $50,000. precisely and determine the need for improved
control measures.
Moderate Severity Property/Equipment Damage costs (direct and indirect) between $50,000 and $5,000. No additional costs are required.
Consideration may be given to more cost
Low Severity Property/Equipment Damage costs (direct and indirect) not exceeding $5,000. 2 Tolerable Risk effective remedial actions or improvements
that involve no additional resources/cost
burden. Monitoring is required to ensure that
controls are maintained and in place.
Severity (environmental) 1 Low Risk Risk Acceptable. No action required.
Document findings.
High Severity Environmental damage is catastrophic and/or involves prosecution, severe damage to company image and substantial costs.
Moderate Severity Environmental damage external to local area and/or damage to company image and profits.
Low Severity Environmental damage is local and has minimal external impact.
Risk Rating & Rating Number Table Notes: For each hazard: - 1) Estimate Likelihood of Occurrence. 2) Estimate Severity of potential injury, property
High Likelihood Moderate Likelihood Low Likelihood damage or environmental damage. 3) Combine estimates to allocate Initial Risk Rating. 4) Assess Risk Tolerability or
Acceptance. 5) Introduce Control Measures to reduce risk. 6) Reassess revised estimates of Likelihood and Severity
High Severity 5 Intolerable risk 4 Substantial risk 3 Moderate risk after controls implemented and allocate new risk rating. 7) Reassess Risk Tolerability and if acceptable, enter Residual
Risk Rating and associated Likelihood and Severity levels. If not repeat stages 5-7.
Moderate Severity 4 Substantial risk 3 Moderate risk 2 Tolerable risk
Low Severity 3 Moderate risk 2 Tolerable risk 1 Low risk
Page 1 of 9
Risk Assessment Form
Base / Area / Dept / Project : Singapore / Far East / Pipeline / HST-TGT-BH Gas Pipeline Assessed by : R. Magana
Activity / Operation / Job No : Flooding, Cleaning, and Gauging / C0009-11 Date : 28-02-11
Task/Job Steps Hazard Initial Risk Controls Residual Risk
Hazard Description and Effect for each Task. Personnel / Equipment / Hazard Likelihood of Risk List and describe fully all Controls Required. Cross-refers Hazard Likelihood of Risk
Note: Additional hazards may arise from interaction Environment at Risk Severity Occurrence Rating to any other relevant assessment (PPE, COSHH, Manual Severity Occurrence Rating
with other work. No. Handling, LOLER etc). No.
Prepare / Setting up Manual Handling / Lifting Injury / Muscle & Personal injury Mod Mod 3 Follow all guidelines laid out during safety Low Low 1
equipment and system for Back Strain from moving heavy equipment induction and BJ HSE manual. Personnel
flooding, pigging and trained in manual handling techniques. Items
removal of flange over 20 kgs to be lifted by 2 or more people.
Caught under / Between loads and Personnel injury Mod Mod 3 Approved crane operator, visually inspect all Mod Low 2
equipment rigging and equipment prior to lift.
All lifting and rigging equipment complete with
valid certification to be reviewed prior to lift.
Lift only at minimum height
Competent lifting supervisor complete with
valid certificate to carry out lifting operations
Hoses routed in access ways Personnel injury Mod Mod 3 Be aware and note locations of access ways. Low Low 1
Route hoses above head height where
possible or off to the side of access ways
Hoses to be secured at regular 5-10m
intervals at secure points
Slipping, tripping hazards Personnel injury Mod Mod 3 Clean up any spills immediately Low Low 1
Proper housekeeping
Availability of spill kit on site prior to
commencement of operation
Inadequate / poor lighting Personnel injury Mod Mod 3 Adequate lighting of the work area to be Low Low 1
& BJ equipment rigged up.
damage Daylight operations only
Improper use of hand tools Personnel injury Mod Mod 3 Follow all guidelines laid out during safety Mod Low 2
cut / injured body parts induction and BJ HSE manual
Competent and experience personnel during
handling of tools
Full PPE compliance during operation
Page 2 of 9
Working at height Personnel injury High Mod 4 Only use approved scaffolding, wear correct Mod Low 2
Fall from high levels harness above 2m from floor.
Dropped objects Awareness of works being carried out below
(if any)
All tools to be secured with lanyards
Adverse weather conditions. Heavy rains Personnel injury High Low 3 Stop work if lightning or where heavy rain is Mod Low 2
and lightning present
Provision of water proof rain coat during light
showers if present
Flooding and Pigging Rotating Equipment Personnel injury High Low 3 Guards in place Mod Low 2
Only qualified personnel to be operating
equipment
Possibility of exhaust fumes causing Personnel injury Mod Mod 3 Pumps to be positioned in a ventilated area Low Low 1
breathing problems with exhaust point away from population
Hose failure Personnel injury High Mod 4 All hoses to be secured with whip checks and Mod Low 2
protected from sharp edges.
Only tested hoses with valid certificates are to
be used
Pressurised equipment Personnel injury and High Mod 4 Authorised personnel only within the Mod Low 2
BJ equipment barricaded area.
damage Only qualified personnel to be operating
equipment
Appropriate PPE to be used
Hoses to be secured
Chemical Exposures Personnel injury Mod Mod 3 Authorised personnel only within the Low Low 1
barricaded area.
Appropriate PPE to be used
MSDS to be read and available on site
Page 3 of 9
Depressurising Pressurized water discharged Personnel injury and Low Mod 2 Authorised personnel only within the Low Low 1
Soaking adjacent working personnel BJ equipment barricaded area.
damage Cover all electrical equipment.
Hoses to be secured and directed away from
personnel and equipment
Splashed by high velocity water Personnel injury High Low 3 Use of correct PPE advised during induction Low Low 1
Eye injury and in HSE manual.
Trapped Pressure in system Personnel injury Mod Mod 3 Follow all guidelines on Permit to work. Mod Low 2
Future release of pressurised fluid - critical Adhere to barriers / signs recommended in
failure procedure.
Removal of pig Uncontrolled release of MEG and water Personnel injury and Mod Mod 3 Experienced personnel to carry out operation Mod Low 2
mixture equipment damage System to be fully depressurised prior to
removal as per ITP
All tools to be fitted with lanyards
Extreme care to be taken to prevent damage
to flange face.
Use appropriate tool for removal of pig
Dismantling equipment Danger of personnel injury Personnel injury Mod Mod 3 Deck rigging crew to assist Mod Low 2
Approved by: Wayne Tustain Signature:
Position: HSE Coordinator Date:
Page 4 of 9
Activity / Operation / Job No : Hydrostatic Testing / C0009-11 Date : 28-02-11
Prepare detailed test Nominate wrong test pressure Damage to client Mod Mod 3 Procedure/job card will be prepared, checked Mod Low 2
procedure Over pressure system system and approved by 3 separate BJ & client
personnel.
Nominate wrong test limits Damage to client Mod Mod 3 Procedure/job card will be prepared, checked Mod Low 2
Over pressure system system and approved by 3 separate BJ & client
personnel.
Failure to identify NRVs and valves to be Damage to client Mod Mod 3 Procedure/job card will be prepared, checked Mod Low 2
mechanically opened within the test limits system and approved by 3 separate BJ & client
Trapped pressure in system personnel.
Prepare for hydrotest Working at height Personnel injury High Mod 4 Only use approved scaffolding, wear correct Mod Low 2
Failure of permit to work system Equipment and High Mod 4 Permit to work system is adhered to rigidly Mod Low 2
Ongoing conflicting work on the same plant damage and shortcomings/potential conflicts reported
system to PTW office immediately.
Rig up all Hydrotesting equipment Personnel injury Mod Mod 3 Follow all guidelines laid out during safety Low Low 1
Muscle / back /strain from moving heavy induction and BJ HSE manual
equipment
Install incorrectly rated temporary pipework BJ equipment and Mod High 4 Adhere at all times to procedure. All Mod Low 2
/ hoses / blinds / spades personnel injury temporary equipment to be pre-tested prior to
Overpressure of temporary equipment hook up to clients system.
Use of hand Tools Personnel injury Mod Mod 3 Follow all guidelines laid out during safety Mod Low 2
Trapped injured body parts induction and BJ HSE manual
Page 5 of 9
Hydrotest system Over pressurise system Client system High Mod 4 Utilise system over pressure protection Mod Low 2
Critical failure / rupture of pipework device fitted upstream of test gauge on
hydrotest injection manifold.
Non testing personnel working on systems All personnel in test High Mod 4 Follow all guidelines on Permit to work. Mod Low 2
under pressure area Adhere to barriers / signs recommended in
Critical failure procedure. No unauthorised personnel in test
area.
Depressurise / drain system Trapped Pressure in system Personnel injury / Mod Mod 3 Follow all guidelines on Permit to work. Mod Low 2
Future release of pressurised fluid - critical Equipment Adhere to barriers / signs recommended in
failure procedure.
Draining water Personnel injury / Low Mod 2 When draining water warn as many people Low Low 1
Soaking adjacent working personnel Equipment as possible and monitor the drainage path of
the water. Cover all electrical equipment.
Re-instate system De-rig of Hydrotesting equipment Muscle / Personnel injury Mod Mod 3 Follow all guidelines laid out during safety Low Low 1
back / strain from moving heavy equipment induction and BJ HSE manual
Use of hand Tools Personnel Injury Mod Mod 3 Follow all guidelines laid out during safety Mod Low 2
Trapped injured body parts induction and BJ HSE manual
Working at height Personnel Injury High Mod 4 Only use approved scaffolding, wear correct Mod Low 2
Install equipment incorrectly Client system High Mod 4 Completion of Reinstatement Check sheet by Mod Low 2
Future failure of process system BJ and client.
Use of hydraulic bolt tensioning and Personnel injury Mod Mod 3 Trained and qualified personnel on site to Mod Low 2
torquing equipment carry out bolt tensioning works.
Muscle / back / strain from moving heavy Assistance given when handling heavy
equipment objects. Two man lifting.
Use of hydraulic bolt tensioning and Client system High Mod 4 Bolt tensioning procedures followed, fully Mod Low 2
Page 6 of 9
equipment trained personnel to carry out the bolt
Incorrect tensioning, loose bolts tensioning operations.
Page 7 of 9
Activity / Operation / Job No : Dewatering, Drying, and N2 Purging & Packing / C0009-11 Date : 28-02-11
Prepare detailed test Nominate incorrect specifications for pig Client system Mod Mod 3 Procedure/job card will be prepared, checked Low Low 1
procedure design and approved by 3 separate BJ & client
personnel.
Preparatory works Manual handling, back injury / pulled Personnel injury Mod Mod 3 BJ personnel trained in manual handling Low Low 1
muscles / damaged hands techniques. Heavy lifts should be two or more
people.
Incorrect use of tools, back injury / pulled Personnel injury Mod Mod 3 BJ personnel and sub contractors to be Low Low 1
muscles / damaged hands instructed / trained in the use of the specific
tools.
Dewatering operations BJ equipment failure impact / fire hazard / BJ equipment Mod Mod 3 Equipment to be function tested prior to Low Low 1
spillage delivery on site. On site preventative
maintenance to be carried out. BJ to supply
contingency / back up equipment.
Temporary hose / pipework rupture whilst BJ equipment and High Mod 4 All hoses to be certified and pre-tested. Low Low 1
pigging impact. personnel in the Hoses to be tied down and routed carefully.
vicinity
Fitting/valve failure impact Client system and High Mod All fittings to be pre-checked / cleaned before Low Low 1
personnel in the use. Ratings of fittings also to be checked.
vicinity
Pressurisation of system Injection point closed. Personnel involved Pump discharge fitted with relief valve. Pump
with N2 gas. Burst hose. Over pressurise hoses and with test. Hoses, M H 4 fitted with high pressure trip. Certified hoses M L 2
fittings. fittings and pump and fittings used. Hose test carried out prior to
unit. pressurisation. Trained competent personnel.
Pressurisation beyond test pressure. Personnel in area of Test pressure highlighted at toolbox talk.
Over pressurise system, system test. System under H H 5 Gauge visible to pump operator. OPP H L 3
containment failure. pressure. connection as close as possible to injection
point. System relief valves online.
Page 8 of 9
Activity / Operation / Job No : Dewatering, Drying, and N2 Purging & Packing / C0009-11 Date : 28-02-11
System/Piping failure. Gasket failure. Personnel in area of Hydrotesting of system elements before leak
System containment failure, gas release. test. System under H H 5 testing (hydrotest records available). Pressure H L 3
pressure. allowed to stabilise prior to testing.
Relief valve/Bursting disc lifting. Personnel in area of Barrier off all accessible vent outlets. Direct
Release of test gas. test. L H 3 relief lines to safe areas (over side, upwards). L L 1
Depressurise system. High noise levels. Installation M H 4 Hearing protection to be worn. Venting M L 2
Hearing damage. personnel. controlled to reduce noise levels.
Incorrect vent point used. Personnel in area. Vent points identified in procedure & on the
Gas vented into LP system, over pressurise LP system. H H 5 system. Venting carried out by installation H L 3
LP system. personnel in conjunction with BJ crew.
Personnel in vent area. Personnel in area. All local vents within barriered areas and
Injured personnel, possible fatality. H H 5 restrict access. Vent via hoses to safe H L 3
locations. All hoses to be properly secured
Signage to be posted.
Incomplete venting of system. Gas trapped Personnel working Possible trapped pressure areas highlighted
downstream of check valves & in valve on system. H H 5 in procedure. Trapped pressure areas H L 3
cavities. checked for complete depressurisation by BJ
Future release of N2/He gas. Injured & Client reps. System gauges checked for
personnel. zero pressure reading.
De-rig of equipment Manual handling, back injury / pulled Personnel injury Mod Mod 3 BJ personnel trained in manual handling Low Low 1
muscles / damaged hands techniques. Heavy lifts should be two or more
people.
Page 9 of 9
PRECOMMISSIONING
PROCEDURE
8.8 APPENDIX H SUBCONTRACTOR SUPPLIED RESOURCES
FLOODING SPREAD
NO. DESCRIPTION QUANTITY

1. Flooding Pump, 100 m/h 2
2. Diesel Driven Lift Pump, 100 m/h 2
3
3. Break Tank, 10m 1
4. Filter Unit, 100 micron 1
5. LP Flowmeter 2
6. Pressure Gauge 2
7. Pressure Chart Recorder 2
8. Chemical Injection Pumps 2
9. Acoustic Pinger Receiver (Subsea use) 1
10. Flooding Hose, 3", 20m 3
11. Suction Hose, 6", 3m 3
HYDROTEST SPREAD

1. Hydrotest Pump, 20 l/min 3
3
2. Break Tank, 2 m 1
3. HP Flowmeter 2
4. Pressure Test Gauge 3
5. Digital Gauge (accuracy = 0.1; sensitivity = 0.01) 2
6. Pressure Chart Recorder 3
Ambient Temperature Recorder (accuracy = 1 C;
7. 2
sensitivity = 0.1C)
8. Subsea Temperature Probe c/w Readout Unit 2
9. Pressurising Hose, 1", 20m 4
10. Suction Hose, 3m 3

PRECOMMISSIONING
PROCEDURE
DEWATERING AND DRYING SPREAD

1. *Compressor, 900 scfm, 24 barg 2
2. Air Hose, 2, 20m 8
3. Instrument Hose, , 20m 3
4. LP Gauge, 0 40 barg 2
5. LP Recorder, 0 40 barg 2
6. EM Receiver and ROV Antenna 1
7. Dryer, c/w cooler 1200 scfm 1
8. Dewpoint meter 2
NITROGEN PURGING AND PACKING SPREAD

1. 2000USG nitrogen tank 1
2. Air Hose, 2, 20m 8
3. Vapouriser 1
4. LP Gauge, 0 10 barg 2
CONSUMABLES

1. 12 bi-di pig (Flooding) 4
2. 12 bi-di pig (dewatering) 4
3. Biocide B1710 @ 700ppm 1,245L
4. Oxygen Scavenger OS2 @ 100ppm 250L
5. Fluorescent liquid dye @ 40ppm 100L
6. Liquid nitrogen 2000 USG
7. Pinger (Acoustic) 2
8. EM transmitter 1

PRECOMMISSIONING
PROCEDURE
8.9 APPENDIX I - CONTRACTOR SUPPLIED RESOURCES
The following resources are to be supplied by Hyundai Heavy Industries Co., Ltd. free of charge:
NO. DESCRIPTION
Transportation of personnel and equipment to the offshore work sites, for
1.
mobilisation / demobilisation and shift change.
Medivac, medicare, accommodation, and messing onboard the offshore
2.
installations and vessels.
Craneage and rigging services during loading and unloading of our equipment,
3.
dockside and onsite.
4. Safe access to all work sites.
5. Offshore business communication.
6. Sea fastening of equipment.
7. Welding and fabrication works if necessary.
8. Safe area for working.
Sufficient clear flat laydown area close to the testing / filling points to
9.
accommodate BJ equipment spreads.
10. Lighting for night time operations.
11. Fuel for BJ equipment.
12. 220 / 240 V, 50 Hz power supply.
13. Fresh water for desalination
14. Launcher and receiver for pigging operations.
15. Test Flanges for Hydrotesting
16. Permits for the extraction or disposal of pipeline water, treated or otherwise.

04 PR 358 - Precommissioning Procedure Rev.0

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04 PR 358 - Precommissioning Procedure Rev.0

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PROCEDURE

PROJECT /JOB TITLE : HST-TGT-BH GAS PIPELINE PROJECT

DOCUMENT TYPE : PRECOMMISSIONING PROCEDURE

DOCUMENT NUMBER : 091225-04-PR-358

0 06.Apr.11 Approved for Construction BJ BJ HHI

Rev. No Date Description Prepared Checked Approved CPYs Approval

REVISION NO. 0 091225-04-PR-358 Page 1 of 187

CONFIDENTIAL Do not disclose without authorization

B 07 Mar 11 - - Issued for Approval

0 06 Apr 11 - - Approved for Construction

REVISION NO. 0 091225-04-PR-358 Page 2 of 187

CONFIDENTIAL Do not disclose without authorization

Document No.: 091225-04-PR-358 Contractor : HHI Review Date : 23.Mar.2011

Please check and correct type of flanges RTJ instead of

the pipeline. The first 3 pigs serve to

12.) Start the compressors then open

13.) Open the discharge valve BJV2 on

1.6 5.3.6 Comment By Item 5.3.6 (page 45/135): VSCL 006:

5.3.6 whereby PLEM-V3 will be opened

All these changes will be included in the

The valves can be positioned to 100% CI

1.9 Comment By Noted, will be changed on the next

1.10 Comment By Noted. ITP will be updated per PVGAS

091225-04-CA-391_Rev.B Mooring Analysis Report Page 3 of 5

Bullets 2 and 3 refer to the DNV

For a successful test, all 3 criteria must

better than 1.0% and sensitivity better than 0.1%

091225-04-CA-391_Rev.B Mooring Analysis Report Page 5 of 5

1.0 INTRODUCTION ............................................................................................................................... 6

1.2 FIELD LAYOUT .......................................................................................................................7

1.4 DEFINITIONS AND ABBREVIATIONS ...................................................................................8

1.4.1 DEFINITIONS .............................................................................................................8

1.4.2 ABBREVIATIONS ......................................................................................................9

1.5 SPECIFICATIONS AND REFERENCES ................................................................................9

2.0 SCOPE OF WORK ......................................................................................................................... 10

2.1 FLOODING, CLEANING, AND GAUGING .......................................................................... 10

2.3 SPOOL TESTING................................................................................................................. 16

2.4 DEWATERING ..................................................................................................................... 17

2.6 NITROGEN PURGING AND PACKING ............................................................................... 21

3.0 SAFETY .......................................................................................................................................... 22

3.2 SAFETY MEETINGS ............................................................................................................ 22

3.3 PERSONNEL SAFETY ........................................................................................................ 22

3.5 VALVE TAGGING ................................................................................................................ 23

3.6 MANAGEMENT OF CHANGE ............................................................................................. 23

3.8 HYDROSTATIC TESTING SAFETY .................................................................................... 24

3.9 ENVIRONMENTAL CONTROL ............................................................................................ 25

3.11 COMMUNICATIONS PROTOCOL....................................................................................... 25

3.11.1 PRE-COMMISSIONING VESSEL ........................................................................... 25

3.11.2 RECEIVING END (OTHER SIDE)........................................................................... 25

REVISION NO. 0 091225-04-PR-358 Page 3 of 187

CONFIDENTIAL Do not disclose without authorization

4.0 BJ PERSONNEL AND EQUIPMENT RESOURCES ..................................................................... 26

4.1.1 RESPONSIBILITIES ............................................................................................... 26

4.1.2 EQUIPMENT SUPPLIED ........................................................................................ 27

4.1.3 PRE-MOBILISATION WORKS................................................................................ 27

4.1.4 CONSUMABLES SUPPLIED .................................................................................. 27

5.0 PROCEDURE ................................................................................................................................. 28

5.1.1 PRELIMINARY CHECKS ........................................................................................ 28

5.1.2 EQUIPMENT SET-UP AND FUNCTION TEST ...................................................... 29

5.1.3 FLOODING, CLEANING, AND GAUGING ............................................................. 29

5.2 HYDROTEST OPERATIONS............................................................................................... 33

5.2.1 PRELIMINARY CHECKS ........................................................................................ 33

5.2.2 EQUIPMENT SET-UP ............................................................................................. 34