Professional Documents
Culture Documents
Section 1301
Effective March 2001
Replaces New
System One
Pump
Catalog
monitor / features 4
Dimension sheet for back cover conversions 5
Labyrinth seals features 6
Labyrinth seals dimensions 78
LS Labyrinth Seals features 9
LS Labyrinth Seals dimensions 10
GBS Bearing Protector 11
System One
Vortex Frame M
PRODUCT DESCRIPTION
Frame S ANSI standard small frame pumps with mid frame strength; 4 sizes to 450 GPM
(102m3/hr) and 320 foot (96m) head, 1x1.5-6, 2 x 3-6, 1x1.5-8, 1.5 x 3-8
Frame A ANSI standard frame pump, 11 sizes to 1400 GPM (318m3/hr) and 780 foot (234 m) head;
Sizes 1x 2 thru 4 x 6 in, 8", 10" and 13" impeller diameters
Frame A/LD17 High stiffness ratio pump for maximum reliability in demanding services;
11 sizes to 1400 GPM (318m3/hr) and 780 foot (234 m) head, Sizes 1x 2 thru 4 x 6 in 8", 10"
and 13" impeller diameters
Lo Flo/High Head Low flow high head pumps mounted on the Frame A/LD17 power ends; 3 sizes,
(year 2001) to 920 foot (276 m) head and 40 GPM (9 m3/hr), 1x1.5-8, 1x2-10, and 1.5x3-13
Vortex Solids handling recessed impeller pumps with Fr.A/LD17PEs;
1500 GPM (341m3/hr) and 160 ft (48 m) head, 2 x 2, 3 x 3, and 4 x 4
Frame M ANSI standard large frame heavy duty pump;
4 sizes to 4500 GPM (950 m3/hr) and 230 foot head (70 m);
6 x 8-13, 6 x 8-15, 8 x10-13, 8 x10-15
Ancillary Systems Motors, baseplates and couplings to customer specifications
MAGNUM SLURRY PUMPS Materials: High Chrome Iron (Magnachrome) and H30 Hard Iron
Centrifugal Abrasive and slurry service pump, 8 sizes to 7500 GPM (1700 m3/hr) and 500 ft head (150 m);
3 x 2-13 to 14 x12-22, smaller sizes available in vertical configuration
Vortex Solids handling recessed impeller pump, 3 sizes to 1700 GPM (385 m3/hr) and
220 ft head (65m); 3 x 3, 4 x 4, 6 x 6 (Magnachrome and Ductile Iron)
Power End Upgrade existing pumps to System One heavy duty design power end with low stiffness
Conversion ratio for maximum reliability
Direct Replacement Designed to replace the power end of most popular pump models in small and medium
PEC frame sizes-no rework or modification required;
Goulds1 ST, MT, XLT; Duriron2 MIIGRI, MIIGRII, MIIIGRII
Universal PEC Designed to replace any small, medium or large frame pump power end with
modification required; FR. S, FR. A, FR. M, (1.500" seal dia shaft to 2.625" dia., #5308
bearing sizes to #7314 pr.)
Back Cover Direct replacement for most popular pump backcovers with large bore seal chamber
Conversions for improved sealing environment, cylindrical or taper bore available;
Goulds 6", 8" ST and 8", 10" and 13"MT; Durco3 6", 8" MIIGRI and 8", 10", 13" MIIGRII
Labyrinth Oil Seals Ultimate bearing protection, non-wearing, non-contacting seal, replaces rubber lip seals;
Retrofit sizes .87 to 4.50" (25 to 110mm), SS rotary w/ni. plated steel stationary;
LS (Large Special) Sizes , solid or split, 2.50" to 10.00" (65 to 250mm), iron construction
Oil Temperature Installs in oil sump to constantly monitor oil temperature and warn of lube and
Monitor bearing failures
1 Goulds is a registered trademark. 2 Duriron is a registered trademark. 3Durco is a registered trademark.
System One
Frame S (ANSI ) Pump
Heavy-duty alternate to
standard small frame pumps
2 3 3 1 4 5
6 7 8 9
10
11 12 13
1 Patented lifetime 3 Heavy duty bearings 7 Positive locking thrust 11 Frame mounted foot
labyrinth seals (Pat. # (two sizes larger than bearing retaining cover for provides self-supporting
4,572,517) protect industry standard) provide maximum bearing holding power end and ideal
bearings from intrusion maximum durability and power and minimum axial mounting configuration
of contaminants without life. Angular contact thrust movement. for high temperature
causing the shaft damage bearings optional on Frame S. 8 Sight glass for easy applications.
typical of lip seals. 4 Large shaft cross-section observation of oil condition 12 Seal chamber with
2 Patented micrometer combined with short span and level. large fluid volume promotes
adjustment nuts (Pat. # adds to structural integrity 9 Cooling fins to reduce better cooling and cleaning
4,439,096) fine tune and resists vibration for temperature of oil and action for longer seal life.
impeller setting for longer bearing and seal life. bearings. Optional seal chamber
maximum efficiency. 5 Open frame concept for 10 Self-supporting foot.
jacket capability for cooling
ease of seal maintenance. the mechanical seal.
6 13 Optional casing mounted
Rabbit for C-Frame
(NEMA) motor adapter for foot to conform to ANSI
instantaneous and precise standard.
motor alignment.
1
Mid-frame strength
and reliability in
small-frame space
System One Frame S Pump is the heavy duty
alternative to standard small frame pumps
which can easily become overstressed when
they are operated off the
best efficiency point of
their performance curve.
You can install the System
One Frame S Pump in the
same space, on the same
piping as conventional
small frame pumps. System
One Frame S Pump provides
superior protection against
broken shafts, bearing failures
and seal failures due to vibration
damage, and seal failures due to inadequate Use of exclusive flanged motor adapter completely
cooling, cleaning or lubricating action. The System One eliminates manual coupling alignment.
Frame S Pump offers the most extensive warranty
program of any pump in the industry.
2
System One Pumps Design Data
FRAME S (ANSI)
1 x 1.5-6 2 x 3-6 1 x 1.5-8 1.5 x 3-8
Shaft
L3/D4 Ratio 46 (1.9)
Diameter at Impeller .75-10UNC Thread (19)
Diameter at Seal 1.500 (38)
Diameter Between Bearings 1.98 (50)
Diameter at Coupling 0.874 (22)
Bearings
Thrust 5308 AHC3
Thrust Option 7308 BEGBY (pair)
Radial 6308 C3
Bearing Span 3.86 (98)
Shaft Overhang 6.15 (156)
Seal Chamber
Seal Bore Diameter (nose) 2.38 (60)
Inside Bore 3.44 (87)
Depth 2.21 (56)
Back Cover/Shaft Clearance .02 Diametral (.5)
Gland Bolting 4X .375-16UNC on 3.50 Bolt Circle Diameter (10 on 89 B.C.)
Distance to Nearest Obstruction 2.38 (60)
Open Impeller
Clearance .06 (1.5) Total .015 (0.4)Suction Side
Eye Area sq. in. (cm 2) 3.30 (21) 8.10 (52) 4.13 (27) 5.71 (37)
Maximum Diameter Solids 0.3 (8) 0.6 (15) 0.4 (10) 0.5 (13)
Number of Vanes 4 5 5 5
Pumps Weights lbs/kg
Pump Only 110 (50) 130 (59) 112 (50) 126 (57)
Casing
Type SHAFT DRAWING
Single Volute
Lowest L3/d4 stiffness ratio
Wall Thickness 0.44 (11) Minimum
Maximum Working Pressure See Pressure vs.Temperature Limit Chart
of any competitive size pump
Test pressure Class 150 Flanges-250PSIG, Class 300 Flanges-450PSIG
Rotating Element
Wk2 Dry lbs-ft2 (kg-m 2) 0.18 (.007) 0.24 (.010) 0.38 (.015) 0.43 (.018)
Wk2 Wet lbs-ft2 (kg-m 2) 0.27 (.011) 0.36 (.015) 0.57 (.024) 0.66 (.028)
Maximum Speed (oil lube) 3500 3500 3500 3500
Power Limits
HP (KW)/100 RPM 316SS 1.1 (0.9)
3
Pump Assembly
Frame S, Horizontal 6"
4
Pump Assembly
Frame S, Horizontal 8"
5
Frame S
13.50 4.00
(343) (102)
1.75
(44) 6.50
(165)
.874 (22)
dia.
5.25
(133)
F1
*Optional
7.25 E1 3.00* (76) Casing
(184) Feet
6.00
E1 (152)
Clearance holes
for 1/2" bolts Discharge
3 places Center Line
HL
HT
4 x HH
DIA. HOLE HD
HG
1.25 HF HE HE
(32)
HB HA
6
System One
Frame S
Flange Dimensions
DISCHARGE
SUCTION
7
Auxiliary Pipe Connections List
Frame S
V IV
Discharge
II
Suction
III
VII XI VI I
XI X
* Optional
# Left side of pump facing suction end
## Right side of pump facing suction end
8
SCV 1
9
SCV 2
10
SCV 3
11
SCV 4
12
SCV 5
13
SCV 6
14
SCV 7
15
SCV 8
16
SCV 9
17
SCV 10
18
SCV 11
19
SCV 12
20
SCV 13
21
SCV 14
22
SCV 15
23
SCV 16
24
System One
Frame A Pump (ANSI) (Pat. # 4, 406, 465)
Low maintenance, long life, maximum value
process pump. Dramatically reduces bearing,
sealing device,
16 5 6 2 9 7 8
and shaft
failures.
10
11
2
17
14
13 15 (Optional oil
temperature
monitor shown)
12
1 Patented micrometer 5 Large oil inlet for easy 9Frame adapter has a 14 Rabbit for C-Frame (NEMA)
adjustment nuts (Pat. # filling of oil. The sealed cover 180 unobstructed opening or D-Flange (IEC) motor adapter
4, 439, 096) fine tune impeller minimizes dirt and moisture for ease of maintenance. for instantaneous and precise
setting for maximum entry. 10 State-of-the-art motor alignment.
efficiency. 6 Flinger filter constantly cleans casting methods provide 15 Oil sight glass for
2 Patented System One oil during pump operation. smoothest possible surfaces constant monitoring of oil
Labyrinth Seals (Pat. # 7 Most industry standard for highest efficiency. level and condition.
4, 572, 517) provide a non- mechanical seals can be 11 Cast-in impeller nut 16 Positive locking thrust
wearing lifetime protection installed on a System One makes removal easy. bearing retainer cover for
for radial and thrust bearings. Pump. Optional seal 12 Centerline casing support maximum bearing holding
3 7310 (pr) angular chamber jacket for cooling power and minimum axial
legs are adjustable for pipe
contact bearings provided the mechanical seal. variations and minimize heat movement.
for maximum thrust capacity. 8 Alloy shaft (no sleeve) effects to meet API 610 spec. 17 Bushing options include
4 Full support rear leg and minimal overhang assure 13 Two magnetic plugs are carbon, polyurethane and
assures bearing frame the highest rigidity and provided to maintain clean SpiralTrac 1.
remains upright during pump corrosion resistance. oil and are removable for 1 SpiralTrac
is a registered trademark
disassembly. Full adjustability insertion of cooling coil. of the manufacturer,
EnviroSeal Engineering Products Ltd.,
aids in alignment. Waverly, Nova Scotia
1
System One
LD17 Pump (ANSI) (Pat. # 4, 406, 465)
Pump designed specifically to operate in
severe applications. Resists vibration that
would otherwise cause frequent
maintenance shutdowns.
1 2 10 11 3 7
6 13 (Optional oil
temperature
monitor shown)
5 8
12
1 Patented micrometer 5 Full support rear leg 8 Accepts most industry 12 Centerline casing support
adjustment nuts (Pat. # assures bearing frame standard mechanical seals. legs are adjustable for pipe
4, 439, 096) fine tune impeller remains upright during pump 9 Rabbit for C-Frame variations and minimize heat
setting for maximum disassembly. Full adjustability (NEMA) or D-Flange effects to meet API 610 spec.
efficiency. aids in alignment. (IEC) motor adapter for 13 Oil sight glass for
2 Positive locking thrust 6 Two magnetic plugs are instantaneous and precise constant monitoring of oil
bearing retainer cover for provided to maintain clean motor alignment. level and condition.
maximum bearing holding oil and are removable for 10 Large oil inlet for easy Optional throat bushing
power and minimum axial insertion of cooling coil. filling of oil. The sealed cover available for specific seals.
movement. 7 Alloy shaft (no sleeve) minimizes dirt and moisture Major benefit of
3 Patented System One with minimal overhang entry. vibration resistant design
Labyrinth Seals (Pat. # provides superior 11 Flinger filter constantly is reduced emissions.
4, 572, 517) provide a non- resistance to deflection. cleans oil during pump The most stable shaft in the
wearing lifetime protection Lowest L3/D 4 stiffness ratio operation. industry keeps mechanical
for radial and thrust bearings. in the industry. seal faces perfectly
4 7310 (pr) angular contact centered for the lowest
bearings are standard for possible emissions.
high thrust capability.
2
Higher reliability
over a wider
performance window...
The lowest L3/D4 ratio
in the industry.
maintenance procedures
Servicing is simpler, quicker to learn
and easier to remember with standard,
modular System One components.
Training and maintenance take less time.
L3/D4 Comparison
System One Goulds1 Durco 2 System One Goulds Durco System One Goulds Durco
Frame S ST GI LD17 MT GII Frame M XLT GRIII
without sleeve 46 (1.9) 64 (2.5) 127 (4.4) 17 (.65) 62 (2.3) 37 (1.7) 19 (.72) 25 (.94) 23 (.87)
with sleeve N/A 143 (4.5) 346 (14.3) N/A 116 (4.4) 65 (2.5) N/A 61 (2.3) 50 (1.8)
radial 6308 6207 6206,7 6310 6309 6310 6314 313 314
bearings:
thrust 5308 5306 5305,6 7310(2) 5309 5310 7314 (2) 5313 5314
shaft diameter at seal 1.500 (38) 1.375 (35) 1.125 (29) 1.875 (48) 1.750 (45) 1.875 (48) 2.625 (67) 2.50 (64) 2.625 (67)
1 Goulds is a registered trademark. 2 Durco is a registered trademark.
3
System One Pumps
Detailed features of
reliability-enhancing
components
BEARING HOUSING
Bearing Protectors preserve L10 life
Patented System One Labyrinth Seals (US pat. # 4572517)
are standard on System One Pumps and offer non-wearing,
lifetime protection superior to common lip seals.
GBS Mechanical Face Seals1 are optional to keep bearings
protected in severely moisture laden environments.
Unlike lip seals, they retain
Oil sight glass on the
positive pressure, last for bearing housing shows
years instead of months, the true condition of
and will not fret or groove the oil. No difficult to fill
or misleading oil bottles
the shaft. are used.
4
Low deflection shaft prevents Cooling coil is more efficient than jackets
common vibration damage In high temperature applications, an efficient cooling
System One shafts all offer heavier duty construction coil can be installed in place of the magnetic plugs. This
and lower stiffness ratios than competing pump models. approach provides greater cooling effectiveness and no
System One shafts provide greater stability at the seal risk of condensation common with conventional jacketed
area for lower vibration and deflection. Seals last longer. frame designs. In addition, jackets only cool the frame and
This is part of our philosophy of enhancing total system can constrict the bearing mount at the same time that the
reliability. No sacrificial sleeve is required due to todays bearing is experiencing thermal growth, resulting in wear
non-shaft fretting mechanical seals. Shorter shaft and premature failure. This differential thermal growth
overhang in the LD17 significantly reduces bearing loads problem is avoided in the System One by cooling the oil
thus extending L10 life. directly, thus cooling the bearings at the same time.
Heavier duty bearings, with longer L10 life Larger sump for cleaner, cooler oil
In keeping with the heavy duty construction of System Oil capacity is typically 50% to 100% greater than
One Pumps, bearings are larger than in competing pumps, competing pumps for better heat dissipation, lubrication
resulting in greater load capacity and L10 life. Additional and longer bearing life. External cooling fins contribute
reliability is provided by locking the thrust bearing into to effective passive cooling.
the cartridge with a bolted retainer cover. The Frame A
& LD17 pump uses a pair of 7310 angular contact thrust
bearings with a 6310 radial bearing.
Flinger filter
Magnetic Plugs
Magnetic plugs are standard construction to protect the
bearings from any metallic particles in the oil.
Flinger Filter
Patented flinger filter (Pat. # 4, 406, 465) in the Frame A
and LD17 pumps, automatically filters the oil as the
pump is running. Oil is trapped by an entrance port
and centrifugally passed through the filter screen.
Magnetic Plugs
5
WET ENDS
Centerline design
provides balanced
thermal growth
to prevent
mechanical Precision cast/high efficiency
stresses impellers
The System One System One Pump wet end components
Frame A & LD17 incorporate the finest quality castings available
Pump casing meets today. Impellers are investment cast with
all ANSI specifications precision vane layout, resulting in superior finish
and dimensions while and balance for maximum hydraulic efficiency.
offering a centerline The impeller design incorporates back pump-out
mounted design. vanes for reduction of pressure in the seal
The centerline configuration eliminates chamber, plus threaded-to-shaft attachment.
many of the stresses and strains that can damage
seals and bearings due to thermal growth in elevated
temperature applications. Centerline design is standard
on all Frame A and LD17 pumps. Casing wall thickness
includes 1/8" (3,2 mm) corrosion allowance. Full API
nozzle loading can be accommodated.
6 6
MOUNTING Right or
left side
Maximum discharge
installation flexibility available.
System One Pumps allow
maximum flexibility to meet
any application criteria. Vertical
mounting is accomplished by
the simple addition of a motor
adapter. Side discharge is
possible with the addition
of a special foot. SYSTEM ONE
pumps are the only ANSI
pump with these mounting
configuration
options.
A unique feature of
System One Frame A/LD17
Pumps is the self-supporting
power end which provides
ease of maintenance.
The bearing frame foot
supports the entire housing
and shaft assembly in a safe
and stable position for ease
of maintenance.
7
System One Pumps Design Data
FRAME A Inches (mm)
2.0 x 3.0-08 3.0 x 4.0-08 1.0 x 2.0-10 1.5 x 3.0-10 2.0 x 3.0-10 3.0 x 4.0-10 4.0 x 6.0-10 1.5 x 3.0-13 2.0 x 3.0-13 3.0 x 4.0-13 4.0 x 6.0-13
Shaft
L3/D4 Ratio 52 (1.98)
Diameter at Impeller 1.06 (27) 1.00-12 UNF Thread High Torque 1.31 (33) 1.25-12 UNF Thread
Diameter at Seal 1.875 (48)
Diameter Between Bearings 2.45 (62)
Diameter at Coupling 1.375 (35)
Bearings
Thrust SKF 7310 BEGAY (pair)
Radial 6310 C3
Bearing Span 6.02 (153)
Shaft Overhang 8.63 (219)
Seal Chamber
Seal Bore Diameter (nose) 2.69 (68) nose
Inside Bore 3.75 (95)
Depth 2.88 (73)
Back Cover/Shaft Clearance .12 (3) Diametral
Gland Bolting ANSI 4X .500-13UNC on 4.75 B.C. (12 on 121 B.C.)
Distance to Nearest Obstruction 3.00 (76)
Open Impeller
Clearance .06 (1.5) Total .015 (0.4) Suction Side
Eye Area sq. in. (cm2) 10.6 (68) 10.6 (68) 2.8 (18) 7.9 (51) 9.4 (61) 10.6 (68) 26.8 (173) 7.7 (50) 13.5 (87) 14.4 (93) 30.2 (195)
Maximum Dia. Solids 0.5 (13) 0.6 (15) 0.4 (10) 0.4 (10) 0.7 (18) 0.8 (20) 0.8 (20) 0.5 (13) 0.6 (15) 0.7 (18) 1.0 (25)
Number of Vanes 5 5 4 5 4 4 6 4 4 4 5
Pumps Weights/Lbs. (kg.)Vanes
Pump Only 258 (116) 268 (121) 244 (110) 259 (117) 268 (121) 278 (125) 318 (143) 338 (152) 359 (162) 374 (168) 401 (180)
Casing
Type Single Volute
Wall Thickness 0.44 (11) Minimum
Maximum Working Pressure See Pressure vs.Temperature Limit Chart
Test pressure Class 150 Flanges-250PSIG,Class 300 Flanges-450PSIG
Rotating Element
Wk2 Dry lbs-ft2 (kg-m2) 0.53 (.022) 0.52 (.022) 0.68 (.029) 0.79 (.033) 1.04 (.043) 1.04 (.043) 1.08 (.045) 1.50 (.063) 1.80 (.076) 2.14 (.09) 2.48 (.104)
Wk2 Wet lbs-ft2 (kg-m2) 0.80 (.033) 0.78 (.033) 1.02 (.043) 1.19 (.05) 1.56 (.066) 1.56 (.066) 1.62 (.068) 2.25 (.095) 2.70 (.113) 3.21 (.135) 3.72 (.156)
Maximum Speed (oil lube) 3500 3500 3500 3500 3500 3500 1750 3500 3500 3500 1750
Power Limits
HP (KW)/100 RPM 316SS 3.4 (2.6)
HP (KW)/100 RPM 17-4Ph 4.2 (3.1)
HP (KW)/100 RPM 17-4Ph 5.6 (4.2)
High Torque
8
System One Pumps Design Data
Frame LD17 Inches (mm)
2.0 x 3.0-08 3.0 x 4.0-08 1.0 x 2.0-10 1.5 x 3.0-10 2.0 x 3.0-10 3.0 x 4.0-10 4.0 x 6.0-10 1.5 x 3.0-13 2.0 x 3.0-13 3.0 x 4.0-13 4.0 x 6.0-13
Shaft
L3/D4 Ratio 17 (.65)
Diameter at Impeller 1.06 (27) 1.00-12 UNF Thread High Torque 1.31 (33) 1.25-12 UNF Thread
Diameter at Seal 1.875 (47.63)
Diameter Between Bearings 2.45 (62)
Diameter at Coupling 1.375 (34.93)
Bearings
Thrust SKF 7310 BEGAY (pair)
Radial 6310 C3
Bearing Span 6.02 (153)
Shaft Overhang 5.94 (151)
Seal Chamber
Seal Bore Diameter (nose) 2.69 (68) nose
Inside Bore 3.00 (76)
Depth 2.00 (51)
Back Cover/Shaft Clearance Open 5 Degree Taper
Gland Bolting ANSI 4X .500-13UNC on 4.62 B.C. (12 on 117 B.C.)
Distance to Nearest Obstruction 2.19 (56)
Open Impeller
Clearance .06 (1.5) Total .015 (0.4) Suction Side
Eye Area sq. in. (cm2) 10.6 (68) 10.6 (68) 2.8 (18) 7.9 (51) 9.4 (61) 10.6 (68) 26.8 (173) 7.7 (50) 13.5 (87) 14.4 (93) 30.2 (195)
Maximum Dia. Solids 0.5 (13) 0.6 (15) 0.4 (10) 0.4 (10) 0.7 (18) 0.8 (20) 0.8 (20) 0.5 (13) 0.6 (15) 0.7 (18) 1.0 (25)
Number of Vanes 5 5 4 5 4 4 6 4 4 4 5
Pumps Weights lbs/kgVanes
Pump Only 258 (116) 268 (121) 244 (110) 259 (117) 268 (121) 278 (125) 318 (143) 338 (152) 359 (162) 374 (168) 401 (180)
CasingVanes
Type Single Volute
Wall Thickness 0.44 (11) Minimum
Maximum Working Pressure See Pressure vs.Temperature Limit Chart
Test pressure Class 150 Flanges-250PSIG,Class 300 Flanges-450PSIG
Rotating Element
Wk2 Dry lbs-ft2 (kg-m2) 0.53 (.022) 0.52 (.022) 0.68 (.029) 0.79 (.033) 1.04 (.043) 1.04 (.043) 1.08 (.045) 1.50 (.063) 1.80 (.076) 2.14 (.09) 2.48 (.104)
Wk2 Wet lbs-ft2 (kg-m2) 0.80 (.033) 0.78 (.033) 1.02 (.043) 1.19 (.05) 1.56 (.066) 1.56 (.066) 1.62 (.068) 2.25 (.095) 2.70 (.113) 3.21 (.135) 3.72 (.156)
Maximum Speed (oil lube) 3500 3500 3500 3500 3500 3500 1750 3500 3500 3500 1750
Power Limits
HP (KW)/100 RPM 316SS 3.4 (2.6)
HP (KW)/100 RPM 17-4Ph 4.2 (3.1)
HP (KW)/100 RPM 17-4Ph 5.6 (4.2)
High Torque
9
Pump Assembly & Parts List
Frame A
10
Pump Assembly & Parts List
LD17
89D
11
Frame A (ANSI)
23.50 A1
(597) 4.00
(100)
2.19
(56)
X
1.374 D
(35)
12.50
(318) .63 (16) DIA. HOLE
E1
7.25
(184)
E1
4.50
(114)
HT
4x 1.00 (25)
DIA. HOLE
HD
HG
1.25 HF HE HE
(32) HB HA
12
LD17
20.81
(528) 4.00 A1
(100)
2.19
(56) X
1.374 D
(34.9)
9.81
(249)
E1
7.25
(184)
E1
4.50
(114)
HT
4x 1.00 (25)
DIA. HOLE HD
HG
1.25
(32) HF HE HE
HB HA
13
System One
Frame A & LD17
Flange Dimensions
DISCHARGE
SUCTION
14
Auxiliary Pipe Connections List
Frame A & LD17
V IV VI Discharge
II
III
Suction
XI VII X I
* Optional
# Left side of pump facing suction end
## Right side of pump facing suction end
15
ACV 1
16
ACV 2
17
ACV 3
18
ACV 4
19
ACV 5
20
ACV 6
21
ACV 7
22
ACV 8
23
ACV 9
24
ACV 10
25
ACV 11
26
ACV 12
27
ACV 13
28
ACV 14
29
ACV 15
30
ACV 16
31
ACV 17
32
ACV 18
33
ACV 19
34
ACV 20
35
ACV 21
36
ACV 22
37
ACV 23
38
ACV 24
39
ACV 25
40
ACV 26
41
ACV 27
42
ACV 28
43
ACV 29
44
ACV 30
45
ACV 31
46
ACV 32
47
ACV 33
48
ACV 34
49
ACV 35
50
ACV 36
51
ACV 37
52
ACV 38
53
ACV 39
54
ACV 40
55
ACV 41
56
ACV 42
57
ACV 43
58
ACV 44
59
ACV 45
60
ACV 46
61
ACV 47
62
ACV 48
63
ACV 49
64
ACV 50
65
ACV 51
66
ACV 52
67
ACV 53
68
ACV 54
69
ACV 55
70
ACV 56
71
ACV 57
72
ACV 58
73
ACV 59
74
FRAME A
System One
Vortex Pump 5 6
Provides a solution
to difficult pumping
problems such as:
Sludges and slurries with
large particle solids
Pumped materials with 2 1 3 4
9
entrained air
Designed to fit
the standard
Frame A & LD17
System One
Power End and
includes all
the features and
benefits of our
8
System One Pump
LD17
Provides a solution 1 LD17 Shaft.1 7 Optional Spacer Flange 9Suction and discharge
to difficult pumping 2 LD17 Power End.1 allows removal of separate passageways are one
problems such as sludges 3 Backcover/Seal Chamber.
Suction Cover for cleanout continuous open area.
and slurries with large without disturbing piping. 2" pump can pass
Taper bore provided on LD17.
particle solids, materials 8 Solids are drawn into a 2" (50) solid
Cylindrical bore with optional
with entrained air, stringy the vortex of swirling liquid
Carbon or SpiralTrac 2 restriction 3" pump can pass
or fibrous materials. and are discharged by
bushings available for Frame A. a 3" (75) solid
Designed to fit the 4 centrifugal force through
Vortex Impeller recessed 4" pump can pass
standard System One the open area of the casing
out of passageway. a 4" (100) solid
andLD17 Power Ends. with minimum impeller
5 Vortex Casing. 1 Also available in Frame A
Includes all the features contact for minor particle (see circle inset above
and benefits of our 6 Removable suction cover. degradation. and Frame A Pump Section
for details of Power End).
System One Pump. 2 SpiralTrac
is a registered trademark
of the manufacturer,
EnviroSeal Engineering Products Ltd.,
Waverly, Nova Scotia
1
System One
Vortex Pump
NON-CLOGGING
RECESSED IMPELLER
Designed for:
WASTE TREATMENT
FOOD & CHEMICAL
PROCESSING
PULP & PAPER
AGRICULTURE
and other industries
pumping difficult
materials VERTICAL
VORTEX
PUMP
3
Vortex Pump Assembly
& Parts List
LD17
4
Vortex Pump
(ANSI & LD17)
CP A1
Y
SW E
V = 2.19
U = 1.374
D
F A
E1
E2
E2
E1
1 2 x 2 8 25.62 (651) 22.93 (582) 4 (102) 7.75 (197) 4.37 (111) 8.25 (210) 16 (406) 302 (137) 14.62 (371) 11.93 (303) 11.25 (286) 15.25 (387) 7.5 (191) 7.25 (184) 1 (25)
2 3 x 3 10 27.18 (690) 24.49 (622) 4.62 (117) 9.5 (241) 5.5 (140) 10 (254) 19.5 (495) 357(162) 15.58 (396) 12.89 (327) 13.75 (349) 19.25 (489) 7.12 (181) 7.25 (184) 1.12 (28)
3 4 x 4 12 29.38 (746) 26.69 (678) 5.5 (140) 11.5 (292) 6.5 (165) 10 (254) 21.5 (546) 470 (214) 16.83 (427) 14.14 (359) 16.5 (419) 22 (559) 9.88 (251) 7.25 (184) 1.38 (35)
SW dim. indicates width of optional spacer flange.
HL
HT
4x 1.00 (25)
DIA. HOLES HD
HG
1.25
(32) HF HE HE
HB HA
5
System One
Vortex Frame A & LD17
Flange Dimensions
DISCHARGE
SUCTION
6
Vortex Frame A & LD17
Auxiliary Pipe Connections List
V IV VI II
Discharge
Suction
VII X III I
XI
* Optional
# Left side of pump facing suction end
## Right side facing suction end
7
VCV 1
8
VCV 2
9
VCV 3
10
VCV 4
11
VCV 5
12
VCV 6
13
VCV 7
14
VCV 8
15
VCV 9
16
VCV 10
17
VCV 11
18
VCV 12
19
System One
Frame M Process Pump (ANSI B73.1)
Engineered Reliability:
System Ones Frame M incorporates proven
design features that provide maximum
reliability and long life for
the most demanding
applications.
1
2
12
3
4
5
Unparalleled design
matched with the
best warranty in the
industry make the
System One Frame M
6 7 8 9 3 11
1 Patented micrometer 5 Bolted retainer cover 8 Large oil sight glass 11 Double volute
adjustment nuts (Pat. # provides positive clamping enables instant analysis construction reduces
4,439,096) fine tune impeller of thrust bearing and of oil level and condition. hydraulic forces within
setting for maximum efficiency. prevents axial shaft 9 Oversized radial bearing the casing thus lowering
2 Solid shaft (no sleeve) with movement. (6314) provides greater load radial load on the shaft
L3/D4 ratio of 19 is the lowest 6 Rabbit for C-Frame carrying capabilities and and bearings.
for any process pump in this (NEMA) motor adapter for extended L10 life in even 12 High efficiency wet ends
size range. instantaneous and precise the harshest conditions. help reduce energy costs.
3 Non-wearing labyrinth motor alignment. Accepts 10 Large volume seal 1 SpiralTrac
is a registered trademark
seals (Pat. # 4,572,517) provide motor frame sizes up to chamber provides proper of the manufacturer,
unparalleled protection of oil 449TSC. cooling and lubrication EnviroSeal Engineering Products Ltd.,
Waverly, Nova Scotia.
and bearings. 7 Cast-in cooling fins and to seal faces. Available in
4 Ultra-high capacity angular large oil reservoir enhance cylindrical and taper bore
contact thrust bearings heat transferand promote to meet all applications.
(7314 pr.) provide shaft rigidity oil cooling. Finned cooling Accepts all standard
and eliminate axial movement coil available for high mechanical seals. Throat
even during off-BEP operation. temperature applications. bushing options include
carbon, polyurethane or
SpiralTrac1.
1
System One
Frame M ANSI Process Pump
Proven design features provide
maximum reliability and long life for
the most demanding applications
ENGINEERED RELIABILITY
Problem: Problem:
Load induced bearing failures. Oil contamination.
System One Solution: System One Solution:
Solid shaft and oversized bearings Small amounts of dirt and water
carry high-sustained loads for the life of the pump. can cause complete bearing failure
in a short period of time.
Problem:
System One labyrinth seals,
Seal failures due to
standard on the Frame M Pump,
off BEP operation.
D
keep dirt and moisture out,
System One Solution: prolonging oil and bearing life.
Typical shaft
Large diameter solid high L3/D 4 equals
shaft with the lowest high vibration. Problem:
LD ratio in the industry Damaging vibration caused by motor misalignment.
(19) provides the System One Solution:
stiffness required to C-Frame adapters take the time and guesswork out
withstand damaging D of motor alignment.
forces and maintain System One LD shaft
Instant alignment prevents destructive vibration
seal face alignment. has the lowest L3/D 4 ratio in the industry. and reduces labor costs.
2
System One Pumps Design Data
FRAME M (ANSI) Inches (mm)
6 x 8-13 6 x 8-15 8 x 10-13 8 x 10-15
Shaft
L3/D4 Ratio 17.98 (.87) 17.22 (.83) 19.85 (.96) 19.55 (.94)
Diameter at Impeller 1.50-8UN (38)
Diameter at Seal 2.625 (66.7)
Diameter Between Bearings 3.25 (82.6)
Diameter at Coupling 2.375 (60.3)
Bearings
Thrust 7314 BEGAY
Thrust Option N/A
Radial 6314 C3
Bearing Span 10.53 (267)
Shaft Overhang 9.49 (241) 9.35 (237) 9.80 (249) 9.75 (248)
Seal Chamber Standard Taper
Seal Bore Diameter (nose) 3.627 (92) 3.627 (92)
Inside Bore 4.125 (105) 4.125 Minimum (105)
Depth 2.56 (65) 3.56 (90)
Back Cover/Shaft Clearance .02 (Radial) (.50) .75 (Radial) (19)
Gland Bolting 4X .625-11UNC 0n 5.75 Bolt Circle Diameter (16 on 146 AC)
Distance to Nearest Obstruction 3.13 (79.5)
Open Impeller
Clearance .06 Total .015 Suction Side (1.5 total 0.4 Suction Side)
Eye Area sq. in. (cm2) 45 (290) 50 (322) 60 (387) 63 (406)
Maximum Dia. Solids 1.00 (25) 1.13 (29) 1.50 (38) 1.19 (30)
Number of Vanes 6 6 5 6
Pumps Weights lbs (kg)Vanes
Pump Only 545 (245) 618 (278) 657 (296) 730 (329)
CasingVanes
Type Double Volute
Wall Thickness 0.75 Minimum (19)
Maximum Working Pressure See Pressure vs.Temperature Limit Chart
Test pressure Class 150 Flanges-250PSIG,Class 300 Flanges-450PSIG
Rotating Element
Wk2 Dry lbs/ft2 (kg-m2) 3.68 (.154) 4.9 (.206) 5.75 (.242) 7.65 (.321)
Wk2 Wet lbs/ft2 (kg-m2) 5.19 (.218) 6.91 (.290) 8.11 (.341) 10.8 (.454)
Maximum Speed (oil lube) 4000 RPM
Power Limits
HP (KW)/100 RPM 316SS 14.25 (10.65)
Reference drawings A40210,A40211
3
Pump Assembly
Frame M
4
System One
Frame M Pump (ANSI)
33.88 A1
(861)
6.00
(152)
4.00 X
(102)
2.38 14.50
(60) (368)
9.00 16.00
(229) (406)
6.50
(165)
HT
5
System One
Frame M
Flange Dimensions
DISCHARGE
SUCTION
6
Auxiliary Pipe Connections List
Frame M
Discharge
V VI IV Suction II
III
XI X VII
*Optional
# Left side of pump facing suction end
## Right side of pump facing suction end
7
MCV 1
8
MCV 2
9
MCV 3
10
MCV 4
11
MCV 5
12
MCV 6
13
MCV 7
14
MCV 8
15
MCV 9
16
MCV 10
17
MCV 11
18
MCV 12
19
System One
Magnum Pumps
Centrifugal and Vortex
Industrys finest Slurry Pumps featuring:
Solid stainless steel shaft
with L3/D4 ratio of 29 (1:1)
Power End with solid cast base
for maximum rigidity.
9 7 8 3
6 2
10 14
13
11
5
15
12
1
Engineered for the toughest applications
in all types of demanding abrasive and corrosive services
1
System One Major Applications for
Magnachrome material include:
Magnum Pumps Municipal waste treatment-sewage (vortex)
Centrifugal and Vortex Barite, ferric oxide and mineral oil base drilling muds
Glass fibres Pulp and paper Sugar processing
Superior performance and reliability with Magnachrome
Ash or coal conveyers Cement Mine de-watering
a new high strength proprietary material for critical
Lime, gypsum, calcium carbonate slurries
components. Exceptional hardness (650 Brinnel) for wet
Kaolin clay Crystalline forms
Vertical configurations also available,
end components assures longer life and lower operational (see brochure # 070639).
costs. Actual tests show wear resistance 9 times that of C.I. Flows to 7500 GPM (1700 m3/hr), available with
Casing designed for slurry service: Magnum XP (14 x12 22 and 12 x10 23)
thicker walls concentric (see brochure # 070641), consult factory.
volute tangential discharge
recessed gasket. MAGNUM CENTRIFUGAL PERFORMANCE CURVES:
Full range of pumps with Composite 1150 rpm
flows to 7500 GPM Capacity m3/hr
100 300 500 700
(1700 m3/hr) and 180
heads to 550 feet
(165 m). 160
30
100
25
80
3 20
60 5 15
1 7
2
10
40
4 8
5
20 6
0
0 500 1000 1500 2000 2500 3000 3500
Capacity Gallons per Minute
MAGNUM VORTEX PERFORMANCE CURVE:
Composite 1150 rpm (bottom) and 1750 rpm (top) Composite 1750 rpm (bottom) and 3500 rpm (top)
Capacity m3/hr Capacity m3/hr
100 200 300 400 500 100 300 500 700
250 700
200
Follow Key Numbers
200 for Pump Size shown in 600
Total Discharge Head Meters
Total Discharge Head Feet
50 500 150
1 2 specific gravity fluids
3 40
Follow Key Numbers
100 400
for Pump Size shown in
30
Dimensional Data Chart 100
300 1
20
50
1 2 3 2
10 200
3 50
0 5
0 400 800 1200 1600 2000 2400 100 1 2 8
Capacity Gallons per Minute 4 6 7
0
Material Analysis 0 500 1000 1500 2000 2500 3000 4500
Capacity U.S. Gallons per Minute
H 30 Ductile Magnachrome 316SS
Hard Cast Iron Iron
ASTM-A-126 ASTM-A-536 ASTM-A-532 ASTM
Class C 65-45-12 Class 3 CF8M
Carbon 2.0-3.3 0.08
Manganese .75-0.9 2.0 Max 1.5
Silicon 1.35-1.50 2.5 Max 2
Nickel 1.5 23.0-30.0 9.0-12.0
Chromium 0.4 1.2 Max 18-21
Molybdenum 0.5 1.2 Max 2.0-3.0
Copper 0.1 Max
Phosphorous 0.6 Max 0.04 Max
Sulfur 0.04 Max
Bal.Iron
Brinnel 250 150-190 650 cas/400 imp,BC 156-170
2
System One Pumps Design Data
Magnum Inches (mm)
Shaft
L3/D4 Ratio for 17-4Ph Solid Shaft 29 (1.1)
L3/D4 Ratio for Steel Shaft w/Sleeve 70 (2.7)
Impeller Thread 1.5-6 UNC 2A (38)
Shaft Diameter at seal 2.500 (63.5)
Shaft Diameter underSleeve (Steel Shaft) 2.000 (50)
Shaft Overhang (avg.) 10.69 (272)
Shaft Diameter between Bearings 2.559 (65)
Shaft Distance between Bearings 7.42 (188)
Shaft Diameter at Coupling 1.87 (47.5)
Sleeve Material (on Steel Shaft) ceramic coated 416SS
Bearings
Radial Bearing NUP313ECP (original 5313)
Thrust Bearing (2 required) 7311 BECBY
Stuffing Box
Stuffing Box Bore 3.5 (89)
Packing Size 0.5 (13)
Back Cover/Shaft Clearance .06 (1.5) on a side
Depth of Stuffing Box 3.5 (89)
Gland Bolting (2) 3/8-16 on 5.50" B.C. (10 on 140)
Distance to Nearest Obstruction 2 (50) 2.5 (64) (w/flinger removed)
Counterbore for Bushing 4.250/4.252 dia. x 0.870 dp.
(108 dia. x 22 dp)
w/0.12 x 45 chmfr. & 20 taper from 4.25 to 3.50
3
System One
Magnum Pump Assembly
4
System One
Magnum
Centrifugal CP
Y Z
Pump Flush 0.25 NPT
Keyway
3.25 x 0.25 x 0.50 X
(83 x 6 x 13)
1.87 Dia.
(47.5) 9.12 DD
(232)
Keyway
3.25 x 0.25 x 0.50 X
(83 x 6 x 13)
.62 4
(102) 6.56 6.56
(15.7) 11.25 (167) (167)
(286) L 15.25
(387)
4 Holes 17.75
0.687 Dia. (451) G
(17.5) Drip Pan Drain
0.75 NPT 1 Hole
5
System One Magnum
Horizontal Baseplate Assembly
C MAX CP
Y Z
SP
L
HG
23 22.8
(584) (579) 17.5
SUCTION (445)
12 12 12 1 1
2 (305) (305) (305) 2 2
(51) (51) (25) 38 42 (25)
11 (965 1067)
40 (279)
(102)
6
System One Magnum XP
High Flow Centrifugal Slurry Pump
Heavy duty design
for the most
demanding
applications
Sizes: 14 x 12 22
1
12 x 10 23
2
7 8
4
5 6
7
System One Magnum XP
High Flow Centrifugal Slurry Pump
Applications: Deliver 3000 to 7500 GPM True concentric Available in H30
Sand, slurry, fly (680 to1700 m 3/hr) at casing and open hard iron (250 Brinnel)
ash, slag, paper, 75 to 410 feet (23 to123 m) impeller yields better with ion nitrided
pulp, waste slurries, head at low speeds. wear characteristics, surface (600 Brinnel)
sewage, bottom Unique split stuffing box flatter H/Q curve and for maximum wear
ash, quarry slurries. design reduces packing a wider flow range resistance.
replacement time by 75%, at the same head.
minimizing costly downtime.
Magnum XP
Size: 14 x 12 x 22 Speed: 1000 -1400 RPM
capacity m3/hr
Head in Meters
Head in Feet
NOTE:
Higher speeds and flows are available
but limited to specific gravity, consult factory for details.
Magnum XP
Size: 12 x 10 x 23 Speed: 1000 -1400 RPM
capacity m3/hr
Head in Meters
Head in Feet
8
System One
Magnum Vertical Pumps for
Abrasive and Slurry Services
Centrifugal and Vortex
Engineered for the toughest
applications in all types of demanding
abrasive and corrosive services
Casing walls 50% thicker than
conventional pumps for extended wear.
Concentric casing design eliminates wear,
reduces bearing loads and shaft defection
at off BEP operation.
Tangential discharge to reduce wear.
Greater distance from vane tip to casing to
reduce wear.
Vortex impellers pass any solids that enter inlet.
Versatile design
for diverse applications
Municipal Waste Treatment ( Vortex)
Mine Dewatering Drilling Muds
Pulp and Paper Ash or Coal Conveyors Cement
Lime, Gypum, Calcium Carbonate Slurries
Kaolin clay Crystalline forms
9
When floor space
is at a premium and
performance is critical,
System One Magnum Pump
provides the vertical solution
MOTOR FRAME
Z
STANDARD
CROSS-SECTION
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
System One LD Power End
Upgrade Program
Designed for fit-up to
Goulds1 and Durco2 ANSI Pumps
Lowest L3/D 4 ratio in the industry
1 2 10 11 3 7 13
6 12 (Optional oil
temperature
monitor shown)
5
No modification
needed, just bolt up
and run.
8
Greater window of operation 1 Goulds is a registered trademark.
1 Patented micrometer 4 Angular contact 7 Solid shaft (no sleeve) 10 Large oil inlet for easy
adjustment nuts (Pat. # bearings are standard for with minimal overhang filling of oil; the sealed
4,439,096) fine tune impeller high thrust capability. provides superior cover minimizes dirt and
setting for maximum 5 Full support rear leg resistance to deflection. moisture entry.
efficiency. assures bearing frame 8 System One large bore 11 Flinger filter constantly
2 Positive locking thrust remains upright during pump back cover accepts most cleans oil during pump
bearing retainer cover for disassembly. Full adjustability standard mechanical seals. operation. (Frame A only)
maximum bearing holding aids in alignment. 9 Rabbit for C-Frame 12 Oil sight glass for
power and minimum axial 6 Two magnetic plugs are (NEMA) or D-Flange constant monitoring of
movement. provided to maintain clean (IEC) motor adapter for oil level and condition.
3 Patented System One oil and are removable for instantaneous and precise 13 Optional throat bushing
Labyrinth Seals (Pat. # insertion of cooling coil. motor alignment. available for specific seals.
4, 572, 517) provide a non-
wearing lifetime protection
for radial and thrust bearings.
1
4 out of 5 pump downtimes
are caused by seal
and bearing failures. Goulds1 3196ST
Durco 2 MII G I
L D
Original equipment:
high L3/D 4 equals high vibration.
Goulds
3196XLT
L D
System One LD shaft
has the lowest L3/D 4 ratio in the industry.
2
L3/D4 and bearing Comparison
System One Goulds Durco System One Goulds Durco System One Goulds
Frame S ST1 GI2 Frame A Power MT 1 GII2 Frame M XLT1
End Conversion
L3D4 without sleeve 46 (1.9) 64 (2.5) 127 (4.4) 23 Gld/18 Dur (0.9/0.7) 62 (2.3) 37 (1.7) 19 (.72) 25 (.94)
L3D4 with sleeve N/A 143 (4.5) 346 (14.3) N/A 116 (4.4) 65 (2.5) N/A 61 (2.3)
radial 6308 6207 6206,7 6310 6309 6310 6314 313
bearings:
thrust 5308 5306 5305,6 7310(2) 5309 5310 7314(2) 5313
shaft diameter at seal 1.500 (38) 1.375 (35) 1.125 (29) 1.875 (48) 1.750 (45) 1.875 (48) 2.625 (67) 2.50 (64)
System One LD Power End Conversions are also System One Upgrade shaft.
available as a universal version that allows adaptation L3/D 4 = 46 (1.9) for small frame pumps.
to many existing process pumps. Universal frame L3/D 4 = 18 to 23 (0.7 to 0.9) for medium
adapters are available to retrofit various configurations. frame pumps.
These values show the shaft
to be many times stiffer
than the original
Stronger shaft resists damaging vibration equipment.
The System One LD power ends increase resistance to
deflection and vibration. With a solid shaft (no sleeve)
and shorter overhang, System One pumps offer the lowest
LD ratio in the industry and are especially suited for
maximizing seal/bearing life and operation off the BEP. Conventional
long, thin, light duty shaft.
Quality motor alignments L3/D 4 = 64 to 346 (2.5 to14.3)
The System One LD power end features C-frame motor for small frame pumps.
L3/D 4 = 38 to 116
adapter capability that provides precise alignment for (1.7 to 4.4) for
quick and repeatable motor mounting and eliminates Top: Lip seals damage shafts
medium frame
and lose effectiveness rapidly.
vibration. And, skill level, temperature concerns, and pumps.
time constraints are all eliminated with the simplified
motor mounting.
C-Frame
Motor Adapter
eliminates manual
alignment problems.
3
Back Cover Bearing Oil
Conversions Temperature
Available for Monitors
popular pump
models... Early warning
Significantly helps prevent
improves bearing failures
mechanical seal and improve
reliability... equipment
no machining reliability
required
Increase in oil temperature
Provides up to 20 times indicates bearing or lube failure
more fluid capacity for better cooling Constant monitoring of lubrication environment
than conventional stuffing boxes
Large radial clearance improves centrifugal cleaning Adapts to any type of oil-lubricated machinery by
screwing into a 1/4" NPT connection
Cooler, cleaner fluid ensures maximum seal face
lubrication Corrosion-resistant, hermetically sealed stainless
Tangential flush provides better seal cleaning steel housing
Optional carbon or SpiralTrac1 restriction bushing for Polycarbonate lens and easy-to-read color coded dial
special applications Calibrated in both Fahrenheit and Celsius scales
Optional open tapered version available RustproofDustproofLeakproof
Hermetically sealed
Upgrade your existing ANSI pump with Graduated in both Fahrenheit and Centigrade degrees;
state-of-the-art seal chamber design accuracy 1% total scale range.
for the following popular pumps:
Goulds2 3196 ST 6", 8" Monitor clearly indicates potential
failure of bearings and/or lubrication
Goulds 3196 MT 8", 10", 13" by an increase in oil temperature.
Durco3 MII GRI 6", 8" The System One Bearing Oil Temperature Monitor
Durco MII GRII 8", 10", 13" is a simple and effective preventive maintenance tool
that improves equipment reliability by the constant
Fully integrated back cover and chamber is completely monitoring of the lubrication environment. All types
interchangeable with the existing design. of pumps and other oil lubricated machinery will
No machining is required, just remove existing backcover benefit from this product. The device simply screws
and insert System One replacement. into any 1/4 NPT connection and instantly registers
the temperature of the oil.
4
Back Cover
Conversions
SIZES Inch
A1/A2 B C D E F G H I J
Type Box Bor. Bolt Stud No. Shaft Box Cover Nose Neck Neck
Nose/I.D. Circle Size Studs Diameter O.D. Width Step Bor Thk
Goulds ST 1
6" 2.18/3.44 3.5 .37-16 4 1.375 4.12 2.40 0.14 1.41 0.44
8" 2.18/3.44 3.5 .37-16 4 1.375 4.12 2.40 0.14 1.41 0.44
Goulds MT
8" 2.69/4.50 4.88 .50-13 4 1.750 5.37 3.55 0.18 2.81 0.75
10" 2.69/5.25 4.88 .50-13 4 1.750 6.12 3.82 0.18 2.81 0.75
13" 2.69/5.25 4.88 .50-13 4 1.750 6.12 3.82 0.18 2.81 0.75
Durco MII, Gr.I 2
6" 1.91/3.50 3.5 .37-16 4 1.125 4.25 2.27 0.12 1.18 0.44
8" 1.91/3.50 3.5 .37-16 4 1.125 4.25 2.27 0.12 1.18 0.44
Durco MII, Gr.II
8" 2.69/4.50 4.88 .50-13 4 1.875 5.37 3.28 0.18 2.81 0.75
10" 2.69/5.25 4.88 .50-13 4 1.875 6.12 3.38 0.18 2.81 0.75
13" 2.69/5.25 4.88 .50-13 4 1.875 6.12 3.15 0.18 2.81 0.75
1 Goulds is a registered trademark.
2 Durco is a registered trademark.
B
C
D
A2
I A1 E F
5
Blackmer
Labyrinth Seal
OUT PERFORMS LIP SEALS
FOR ALL ROTATING EQUIPMENT
NON-WEARING/NON-CONTACTING NICKEL PLATED
WONT DAMAGE SHAFTS STATIONARY ELEMENT
HOODED DESIGN
prevents direct penetration
of dripping fluids; allows
for positive alignment of
stationary.
MOUNTING RING LABYRINTH
Ensures secure mounting Traps liquid and directs it
without equipment to the gravity drain.
alterations.
OIL DRAIN
Helps retain lubrication
GRAVITY DRAIN
in bearing housing.
Allows liquid to exit
from labyrinth.
LOW PROFILE
Seal projection from bearing
housing is small to prevent
interference with other
mechanical components.
6
Blackmer
Labyrinth Seal
provides greater
protection over
a wider range
The Blackmer Labyrinth Seal excels The Blackmer Labyrinth Seal resists liquid intrusion even
where lip seals fall short: when the shaft is at rest. The exclusive hooded design
No relative motion between shaft and seal eliminates prevents dripping liquid from directly entering the minute
expensive grooving. gap between the rotary and stationary elements. Any fluid
The higher the shaft speed, the better it works due to that reaches the labyrinth escapes through the gravity drain
increased centrifugal force. at the bottom of the seal. Even moisture-laden air is dried
out to a large extent as it passes through the tortuous path
Non-contacting parts mean virtually unlimited life. of the labyrinth.
No detrimental effects from misalignment Each seal sold by shaft size and includes five mounting rings
(certainly within the limits of the bearing).
in 1/8" (diametrical) increments. Check with factory for
Temperatures up to 400F (205C) availability of other sizes.
have no effect on seal life.
Blackmer B
Labyrinth A
Seal
(See dimensions
on next page)
7
Blackmer
Labyrinth Seal Application Guide
Blackmer Labyrinth Seal Inch
7/8" thru 2 1/2" 2 5/8" thru 4 1/2"
Dimension A 0.35 0.45
Dimension B 0.72 0.87
Housing Bore Diameter
Shaft Without Seal Outside
Diameter Mounting Ring With Mounting Ring Diameter
0.875 1.250 1.375 1.500 1.625 1.750 1.875 1.94
1.000 1.375 1.500 1.625 1.750 1.875 2.000 2.06
1.125 1.500 1.625 1.750 1.875 2.000 2.125 2.18
1.250 1.625 1.750 1.875 2.000 2.125 2.250 2.50
1.375 1.750 1.875 2.000 2.125 2.250 2.375 2.50
1.500 1.875 2.000 2.125 2.250 2.375 2.500 2.56
1.625 2.125 2.250 2.375 2.500 2.625 2.750 2.68
1.750 2.250 2.375 2.500 2.625 2.750 2.875 2.94
1.875 2.375 2.500 2.625 2.750 2.875 3.000 3.06
2.000 2.500 2.625 2.750 2.875 3.000 3.125 3.06
2.125 2.625 2.750 2.875 3.000 3.125 3.250 3.18
2.250 2.875 3.000 3.125 3.250 3.375 3.500 3.44
2.375 2.875 3.000 3.125 3.250 3.375 3.500 3.44
2.500 3.000 3.125 3.250 3.375 3.500 3.625 3.56
2.625 3.250 3.375 3.500 3.625 3.750 3.875 3.99
2.750 3.500 3.625 3.750 3.875 4.000 4.125 4.24
2.875 3.750 3.875 4.000 4.125 4.250 4.375 4.49
3.000 3.750 3.875 4.000 4.125 4.250 4.375 4.49
3.125 4.000 4.125 4.250 4.375 4.500 4.625 4.74
3.250 4.000 4.125 4.250 4.375 4.500 4.625 4.74
3.312 4.125 4.250 4.375 4.500 4.625 4.750 4.87
3.375 4.125 4.250 4.375 4.500 4.625 4.750 4.87
3.500 4.375 4.500 4.625 4.750 4.875 5.000 5.12
3.625 4.375 4.500 4.625 4.750 4.875 5.000 5.12
3.750 4.375 4.500 4.625 4.750 4.875 5.000 5.12
3.875 4.875 5.000 5.125 5.250 5.375 5.500 5.62
4.000 4.875 5.000 5.125 5.250 5.375 5.500 5.62
4.125 5.125 5.250 5.375 5.500 5.625 5.750 5.87
4.250 5.125 5.250 5.375 5.500 5.625 5.750 5.87
4.312 5.375 5.500 5.625 5.750 5.875 6.000 6.12
4.375 5.375 5.500 5.625 5.750 5.875 6.000 6.12
4.500 5.375 5.500 5.625 5.750 5.875 6.000 6.12
8
Blackmer
Type LS
Labyrinth Seals
Seals out water and other contaminants
that destroy grease and oil lube bearings
Blackmer LS Labyrinth Seals provide lifetime protection Type LS Labyrinth Seals are available in custom sizes
against water and other contaminants that destroy bearings. to fit most shaft diameters and housings.
Non-contacting rotary and stationary elements create a For all rotating equipment
restricted flow path.The spinning element creates centrifugal Gear Boxes Pumps Compressors Fans Turbines
force which combines with gravity to direct contaminants Rolls Mixers Process Equipment
into the drain at the bottom of the seal.
Stationary Element
Hooded design prevents dripping fluids
from entering labyrinth.
Rotating Element
Cannot fret or damage the shaft.
Drive o-Rings
Labyrinth
Tortuous path prevents intrusion of
contaminants.
Lube Return Drain
Drain
Trapped fluid drains from labyrinth.
Metal Construction
Non-contacting for lifetime service
without wear.
9
Blackmer
Type LS
Labyrinth Seals
Non-Wearing protection
that outperforms lip seals
Replacing a bearing on larger equipment is time 1.53" (38,9 mm)
consuming, difficult and expensive. Unfortunately,
common lip seals offer only limited protection. .94" (23,9 mm)
Even under the best conditions, lip seals will wear .56" (14,2 mm)
out in a few thousand hours. The larger the shaft,
the faster the failure. Blackmer LS Labyrinth Seals
provide non-wearing protection for virtually
unlimited life. In addition, they will not groove or
fret the shaft like lip seals, saving the cost of shaft
replacement or refurbishing.
Installation A
Blackmer Type LS Labyrinth Seals are offered in DIA.
both solid and split versions. The solid version is
easily installed at scheduled equipment shutdown, BORE MOUNT
when the shaft is pulled or bearings replaced.
The split version is installed without the need for
any equipment teardown, for bearing protection
B
SPLIT
on equipment that is currently in service. Both the VERSION
FLANGE FLANGE MOUNT
solid and split versions can be ordered for either WIDTH HOUSING
bore mounting or flange mounting BORE DIA.
D
Technical Data
Temperature Limit: 400F (205C). 4- .25-20 UNC
(M6 X 1,00)
Pressure Limit: Not applicable, SCREWS EQL.
Labyrinth design balances 1.56" (39,6) mm SP STRADDLING
pressure on both sides of the seal. CL ON A C BC
Stator Material: Cast Iron.
Rotor Material: Cast Iron.
O-Ring Material: Fluorocarbon.
Dimensional Data
Labyrinth Seal Assembly Dimensions
Family Shaft Size A B C D Max.
Inch mm Inch mm Inch mm Inch mm Inch mm
2.5-4 65-102 6.38 163 7.38 188 5.12 130,0 6.00 155
4-5 102-127 7.38 188 8.38 213 6.12 155,4 7.00 180
5-6 127-152 8.38 213 9.38 239 7.12 180,8 8.00 205
6-7 152-178 9.38 239 10.38 264 8.12 206,2 9.00 230
7-8 178-203 10.38 264 11.38 290 9.12 231,6 10.00 255
8-9 203-229 11.38 290 12.38 315 10.12 257,0 11.00 280
9-10 229-250 12.38 315 13.38 340 11.12 282,4 12.00 305
NOTE: D MIN. = SHAFT DIA. + .88" (23mm).
10
System One Pumps
Baseplates
Specialized baseplates available
for all Blackmer System One Pumps
PIP Type Base boxed ends, lifting lugs and Standard System One Pump mounted on
sloped top with drain a Vertical Stand for "V" Belt Drive
Types Offered:
Standard System One steel channel
P.I.P. specification RESP002 Magnum Piggyback V belt drive stand
Per Customer specific requirements Allows pump to be operated at optimum speed
"V" Belt Drive tensioning device included
Options available: Stand can accept motors up to 125 HP (93 kw)
Drip rim with drain
Boxed ends
Sloped base
Leveling screws
Grout holes - Vent holes
Motor adjusting jacks
Lifting lugs
Materials:
Carbon Steel
304 or 316
Stainless Steel
Galvanized
Steel
1
System One Seal Cavity Without SpiralTrac
1
SpiralTrac
Seal Chamber Bushings
Innovative Technology for
Improvement of the
Seal Environment
1 SpiralTrac
is a registered trademark of the manufacturer,
Total Environmental Control
EnviroSeal Engineering Products Ltd., Waverly, Nova Scotia.
2
System One
1
SpiralTrac Benefits
3
System One 1
SpiralTrac Environmental Controller &
Throat Bushing Selection Chart
8" 10" & 13"
Durco 2 MK II GR I Durco2 MK II GR II Durco2 MK II GR II LD18 Durco2 SLS
SpiralTrac Frame S Goulds 3 ST BCC Goulds3 MT BCC Goulds3 MT BCC LD 23 Goulds3 SLS
Backcover 3.468 x .75 3.468 x .75 4.500 x 1 5.250 x 1 3.468 x .75
Counterbore
SpiralTrac3 1.500 x 3.468 1.375 x 3.468 1.875 x 4.500 1.875 x 5.250 1.875 x 3.468
CG/PTFE
SpiralTrac 1.500 x 3.468 1.375 x 3.468 1.875 x 4.500 1.875 x 5.250 1.875 x 3.468
316SS
SpiralTrac 1.500 x 3.468 1.375 x 3.468 1.875 x 4.500 1.875 x 5.250 1.875 x 3.468
416SS
SealMate3 1.500 x 3.470 1.375 x 3.470 N/A N/A 1.875 x 3.470
316SS
SealMate 1.500 x 3.470 1.375 x 3.470 N/A N/A 1.875 x 3.470
Hast C22
SpiralTrac Frame A ANSI Frame A LD17 Mid Frame Short Seal Chamber Magnum Magnum Packing
Backcover Frame A4
3.982 x 1 3.468 x .75 4.125 x .87 4.25 x .87 None Required
Counterbore boreBC+SC thru 3.653
SpiralTrac SpiralTrac CG/PTFE
1.875 x 3.982 1.875 x 3.468 2.625 x 4.125 N/A 2.500 x 3.500
CG/PTFE Uses 3 rings of packing
4
System One
Pump Accessories
Bearing Oil
Temperature
Monitors
Early warning
helps prevent
bearing failures
and improve
equipment
reliability
Increase in oil temperature Shaft wrench for ease in
indicates bearing or lube failure removal of threaded impellers.
Constant monitoring of lubrication environment The inertia provided by the mass of
Adapts to any type of oil-lubricated machinery by the wrench simplifies impeller removal
screwing into a 1/4" NPT connection in the toughest of applications.
Corrosion-resistant, hermetically sealed stainless One wrench for Frames S, A and M.
steel housing
Polycarbonate lens and easy-to-read color coded dial
Calibrated in both Fahrenheit and Celsius scales
RustproofDustproofLeakproof
Hermetically sealed
Graduated in both Fahrenheit and Centigrade degrees;
accuracy 1% total scale range.
5
System One Pumps
Control Heat Casing Jackets 1
6
System One Pumps
Modular Construction
PARTS LIST
# Req. Frame A Frame A & LD17
Part Name Frame S Frame SD Frame M
per Pump & LD17 Vortex
Casing Gasket 1 1/16" per 1.5 mm per 1/16" per 1/16" per 1/16" per
Application Application Application Application Application
Casing Foot 2 Steel Cast D.I./Centerline D.I./Centerline Cast (Steel CL option)
1
System One
Material Specifications
& Properties
Cast
Gray Iron A48 CL 30 30,000 (207) 210
Ductile Iron A395 60-40-18 pressure
(casings and backcovers) retaining, elevated temp. 60,000 (414) 40,000 (276) 149-187
Ductile Iron A536 65-45-12 non pressure
(cartridges, feet & Frame A adapter retaining, structural 65,000 (448) 45,000 (310) 149-187
Ductile Iron (Impellers) A536 100-70-03 100,000 (690) 70,000 (483) 217-269
Carbon Steel A216 WCB 70,000-95,000 (482-655) 36,000 (248)
316 Stainless Steel A743 CF8M 70,000 (483) 30,000 (207) 156-210
CD4MCu S.S. A743 CD4MCu 100,000 (690) 70,500 (486) 253
Alloy 20 A743 CN7M 62,000 (428) 25,000 (172) 130
Hastelloy B A494 N7M 76,000 (524) 40,000 (276) 175
Hastelloy C A494 CW12MW 72,000 (496) 40,000 (276) 175
Wrought
316 SS (Bar and plate) A276 75,000 (517) 30,000 (207)
304 SS A276 75,000 (517) 30,000 (207)
17-4 pH A564 (Type 630) H1150 135,000 (931) 105,000 (724)
Aluminum 6061-T6 45,000 (310) 40,000 (276) 95
Alloy 20 B473 20CB-3 85,000 (586) 35,000 (241)
Bronze SAE 660
Carbon Steel AISI 1018 ASTM A36 58,000 (460) 32,000 (221) 116
(bar and bases)
Nylon 6-6 (35% G.F.)
Teflon PTFE (30% G.F.)
Durabar, G2 C.I. A48 CL40 40,000 (276)
Hastelloy C C-276 99,000 (683) 38,200 (263) Rock B-87
Hastelloy B B2 130,000 (897) 59,000 (407) Rock B-94
2
System One
Material Analysis of
Pump Castings
Chemical Composition %
316SS CD4MCu Alloy 20 Hastelloy B Hastelloy C
A743 CF8M A743 CD4MCu A743 CN7M A494 N7M A494CW12MW
Carbon Max. 0.08 0.04 0.07 0.12 0.02
Mang. Max. 1.50 1.00 1.50
Silicon. Max. 2.00 1.00 1.50
Phos. Max. 0.04 0.04 0.04
Sulfur Max. 0.04 0.04 0.04
Chromium 18.0-21.0 24.5-26.5 19.0-22.0 1.0 15.5-17.5
Nickel 9.0-12.0 4.75-6.00 27.5-30.5 Balance Balance
Molybdenum 2.0-3.0 1.75-2.25 2.0-3.0 26.0-30.0 16.0-18.0
Copper 2.75-3.25 3.0-4.0
Iron Bal. Bal. Bal. 4.0-6.0 4.5-7.5
Tungsten 3.75-5.25
Vanadium 0.2-0.6 0.2-0.4
3
System One Pumps
Tolerances, Bearings,
& O-Rings
inches/mm
Frame S Frame A/LD17/Vortex Frame M
Shaft Diameters
Under thrust lab seal 1.127/1.123 (28.626 / 28.524) 1.502/1.498 (38.151/38.049) 2.625/2.623 (66.675 / 66.624)
Bearing Housing
Thrust bearing cartridge bore 4.1885/4.1875 (106.388/106.363) 5.126/5.125 (130.200/130.175) 7.251/7.250 (184.175/184.150)
Cartridge
Bearings
O -Rings
Thrust bearing cartridge o-ring 2-155 buna 2-248 buna 2-262 Viton
Thrust lab seal rotor o-ring 2-024 Viton (2) 2-128 Viton (2) 2-146 Viton
Radial lab seal rotor o-ring 2-029 Viton (2) 2-134 Viton (2) 2-146 Viton
4
System One
Pump Dimensions for
Mechanical Seal installation
inches/mm
Seal First Available Seal Mounting
Frame Shaft Chamber Obstruction Inboard Chamber Bolt
Size Size Arrangement Distance Length Bore Circle
Back Cover (Seal Chamber) 2.38 (60) 2.21(56) 2.38 (60) 3.50 (89)
S 1.50 Back Cover (Seal Chamber)
2,38 (60) 2.12 (54) 2.30 (58) 3.50 (89)
with Jacket
Back Cover (Seal Chamber) 3.00 (76) 2.88 (73) 2.69 (68) 4.75 (121)
Seal Chamber 2.19 (55) 2.62 (66) 2.69 (68) 4.88 (124)
Short Seal Chamber 2.81 (71) 2.19 (55) 2.69 (68) 4.88 (124)
A 1.88
LD17 Back Cover 2.19 (55) 2.00 (51) 2.69 (68) 4.62 (117)
Seal Chamber 3.09 (78) 3.35 (85) 4.31 (109) 7.25 (184)
B 3.25
Short Seal Chamber 3.79 (96) 2.65 (67) 4.31 (109) 7.25 (184)
Seal Chamber 3.13 (79) 2.56 (65) 3.62 (92) 5.75 (146)
M 2.625
Taper Bore 3.13 (79) 3.56 (90) 3.62 (92) 5.75 (146)
5
System One Pumps - Ansi
Pressure -Temperature Limits
For Pumps with standard
150 lb. flanges
System One standard Hydrostatic Test Pressures
are as follows:
Castings with class 150 flanges - 225 psig (15.5 bar)
Castings with class 300 flanges - 450 psig (31.0 bar)
Castings with class 16 bar flanges - 24 bars
For applications where the working pressure of the pump
is greater than the 150 psig, 300 psig or 16 bar rated flanges,
the factory must be notified by the customer when placing
the order to test at 1.5 times the higher value.
400
MAXIMUM ALLOWABLE WORKING PRESSURE/PSIG
PRESSURE - BARS
650
TEMPERATURE F
6
System One Pumps - Ansi
Pressure -Temperature Limits
For Pumps with optional
300 lb. flanges
System One standard Hydrostatic Test Pressures
are as follows:
Castings with class 150 flanges - 225 psig (15.5 bar)
Castings with class 300 flanges - 450 psig (31.0 bar)
Castings with class 16 bar flanges - 24 bars
For applications where the working pressure of the pump
is greater than the 150 psig, 300 psig or 16 bar rated flanges,
the factory must be notified by the customer when placing
the order to test at 1.5 times the higher value.
600
40
38
36
500 34
32
30
400 28
26
24
22
300 20
18
16
200 14
12
10
8
100
6
4
2
0
7
System One
Metric/English and
English/Metric
Conversion Chart
Head/Pressure Head/Pressure
To Convert From To Multiply By To Convert From To Multiply By
feet of H2O 0.3352 feet of H2O 32.87
feet of fluid 0.3352/SG feet of fluid 32.87/SG
meters of H2O 0.1022 meters of H2O 10.018
meters of fluid 0.1022/SG meters of fluid 10.018/SG
kg/cm2
Kilopascals psi 0.14504 psi 14.223
2
(kPa) kg/cm 0.010197 kPa 98.068
pascals (Pa) 1000 bars .9807
bars 0.01 atmospheres .9679
Mps 0 feet of H2O 2.307
atmospheres 0.009869 inch of mercury 2.036
pounds/sq. inch
feet of H2O 33.52 kilograms/sq. cm .0703
feet of fluid 33.52/SG kilopascals 6.895
meters of H2O 10.22
bars meters of fluid 10.22/SG
psi 14.504
2
kg/cm 1.0197
kilopascals (kPa) 100
atmospheres 0.9869
feet of H2O 33.956
feet of fluid 33.956/SG
atmospheres meters of H2O 10.35
(standard) meters of fluid 10.35/SG
psi 14.696
2
kg/cm 1.0332
bars 1.01325
kilopascals (kPa) 101.325
8
System One
Metric/English and
English/Metric
Conversion Chart
Capacity Length
To Convert From To Multiply By To Convert From To Multiply By
U.S. gpm 4.4033 Meters feet 3.281
3
m /hr. L/s 0.27778 Meters inches 39.37
3
ft /s 0.00981 Feet meters 0.3048
3
m /hr 101.9 Inches meters 0.025
ft3/s. U.S. GPM 448.8 Inches centimeters 2.54
L/s 28.32 Inches millimeters 25.4
U.S. gallons/min. cubic meters/hour 0.227 Kilometers miles 0.6214
cubic meters/hour 0.2725 Kilometers feet 3281
Imp. gallons/min.
U.S. gallons/min. 1.2
U.S. gallons/min. 15.852 Specific Speed
Liters/sec.
cubic meters/hour 3.6 Nss == RPM
N (GPM)0.5
RPM xx (GPM) .5
0.75
.75
HH
Barrels/Day U.S. gallons 0.0292
.75 0.75
NPSHR
H
U.S. gal. of water pounds 8.312
Feet3 of water pounds 62.4
3
Meters of water kilograms 1000 Ns = RPM x (GPM)
PSI Head .5(ft) x S.G. Kg/cm2 = Head (m) x S.G.
.75
H 2.31 10
Liters of water kilograms 1
Head (ft) = psi x 2.31 Head (m) = Kg/cm2 x 10
Kilograms pounds 2.205
S.G. S.G.
Power BHP = GPM x TDH (ft) x S.G. BHP = m3/hr x TDH (m) x S.G.
3960 x eff 365 x eff
To Convert From To Multiply By
BHP = volts x amps x eff x power factor x 1.73
Horsepower Kilowatts 0.7457
746
Kilowatts Horsepower 1.34
Temperature
To Convert From To Multiply By
C F 180/100 (+32)
F C 100/180 (-32)
9
System One
NEMA Motor Dimensions
Foot Mounted
Dimensions, tolerances and mounting
D
V
F AC
E E
H Size Hole B
A
10
System One
NEMA C-Face Motor
with Feet Dimensions
Cast Iron Construction
Enclosure: Totally Enclosed, Fan Cooled
BB BF Tap 4 Holes
Min.
45
AH
BD
O
AK
U D
NW
BA
2F E E
B Dimensions are in inches A H Dia.
Motor
Frames A D E H O BA BB BD BF AK
180TC 9.00 4.50 3.75 0.44 9.88 3.50 0.25 9.00 1/2 - 13 8.50
210TC 10.50 5.25 4.25 0.44 11.25 4.25 0.25 9.00 1/2 - 13 8.50
11
System One
NEMA C-Face motor
with Feet Dimensions
Cast Iron Construction
Enclosure: Totally Enclosed, Fan Cooled
FRAMES 250TC thru 440TC
C P
BB BF Tap 4 Holes
Min. T
45
AH
O
BD
AK
U
D
N W
BA
2F E E
Dimensions are in inches H Dia.
B A
Motor
Frames A D E H O BA BB BD BF AK
254TC-256TC 12.50 6.25 5.00 0.56 13.25 4.75 0.25 9.00 1/2 - 13 8.50
284TC -285TCS 13.75 7.00 5.50 0.56 14.75 4.75 0.25 11.25 1/2 - 13 10.50
324TC-326TS 15.50 8.00 6.25 0.69 16.69 5.25 0.25 13.12 5/8 - 11 12.50
364TC-365TSC 17.00 9.00 7.00 0.69 18.50 5.88 0.25 13.00 5/8 - 11 12.50
404TC-405TSC 19.00 10.00 8.00 0.81 21.31 6.62 0.25 13.12 5/8 - 11 12.50
444TC-445TSC 21.00 11.00 9.00 0.81 23.38 7.50 0.25 16.75 5/8 - 11 16.00
Centrifugal Pump
Specification
for Horizontal
End Suction Pumps
Table of Contents
1.0 SCOPE
6.0 DOCUMENTATION
REQUIREMENTS
1
1.0 SCOPE 2.2.3
The pump shall be permanently tagged with a
This specification applies to the selection and 300 series stainless steel nameplate. Nameplate
performance of centrifugal pumps. The intent of the information shall include pump size, gpm, TDH,
specification is that the supplied equipment shall be speed, material of construction, rated impeller
designed to offer long service life, minimize life cycle diameter and serial number. An arrow shall
cost and be easily installed and maintained. appear on the pump clearly showing the
direction of rotation.
2.0 PUMP SELECTION
2.2.4
2.1.1 Casing discharge shall be centerline discharge
The pumps for this project shall be selected to unless otherwise specified. Side discharge to be
allow maximum interchangeability of parts an available option.
without limiting pump performance. The rotating
assembly/power end for each pump shall be 2.2.5
interchangeable with all the pump wet ends Pump shall be selected based on minimizing life
selected, unless otherwise designated. cycle costs and emissions, not on minimizing
initial purchase costs. Proposed selection will be
2.1.2 based on rotor dynamics evaluation, hydraulic
The pumps shall operate in accordance with the performance and effective window of operation.
hydraulic performance requirements. Debits/credits will be used to evaluate vendor
2.1.3 proposals.
The pump shall operate smoothly throughout 2.2.6
the entire design operating flow range or rpm The pump casing shall incorporate centerline
range with low vibrations. Acceptable vibration support feet for design operating temperatures
limits shall be as specified in Hydraulic Institute above 250F (120C).
Standards for Centrifugal Pumps.
2.1.4 3.0 PUMP SPECIFICATION
The pump impeller shall provide the design head The pump shall be horizontal end suction, in
and flow rate as designated by the purchaser. accordance with the following specification.
The impeller diameter selected to meet design
conditions shall not be smaller than the minimum 3.1.1 CASING
as shown in the manufacturers published The pump casing shall be constructed of ductile
performance curves. iron, 316 SS, CD4MCU, Alloy 20, or other material
as required by the application. The casing for
2.1.5 pump sizes 4 x 6 -13 (100 x 150 - 330)and below
The pumps defined herein are for (ANSI designation A80) shall be single volute
general/industrial/chemical process service. design, with the discharge flange located on the
They shall be designed for continuous duty, with vertical centerline of the casing, and meet ANSI
extended performance life and low maintenance B73.1 specifications and dimensions. For all sizes
and operations costs. above A80, double volute construction is required.
2.1.6 Centerline mounted casing feet are required for all
The pump shall be a back pull-out design with a applications over 250 F (120C), on medium and
radially split casing. large frame pumps. The casing is to be supported
2.1.7 on two (2) separate legs; made of ductile iron or
The noise level generated by the pump and motor carbon steel, to prevent misalignment of the
shall not exceed 85 dB, or motor noise level plus pump rotating element within the pump casing
3 dB, when measured at a distance of 3 feet. at elevated temperatures.
The casing suction and discharge nozzles shall
2.2.0 have flat faced, 150 lb., 300 lb., or 16 bar flanges as
The pump suction and discharge flange required by the application. The casing shall be
arrangement shall conform to ANSI B73.1 capable of accepting full API 610 suction and
(or DIN 16 bar standard where applicable).
discharge nozzle loading.
2.2.1 The suction and discharge neck shall be drilled
Castings shall be sound and free of shrink holes, and tapped with 1/4" NPT connections, for pressure
blow holes, scale, blisters and other obvious defects. gauges and/or auxiliary piping. The casing wall
2.2.2 thickness will include 1/8" corrosion allowance.
Pressure containing castings shall not be repaired A rotation arrow will be cast on the surface of the
by plugging, peening, burring in or impregnating. casing to indicate the proper direction of rotation.
2
3.1.2 IMPELLER Large Frame Pumps (ANSI A90 through A120 :
The impeller shall be open type, cast in CD4MCU The thrust bearing shall be at a minimum a
or material as required by the application. pair of 7314 BEGAY clearance, back to back
Repelling vanes shall be cast on the back side of angular contact bearings.
the impeller, to reduce the pressure behind the The radial bearing shall be at least 6314 C3
impeller in the immediate area of the mechanical clearance single row, deep groove.
seal and/or packing chamber. The thrust and radial bearings shall be fitted to
The impeller hubs shall incorporate a threaded fit the shaft based on SKF tolerance specifications.
to the pump shaft. The impeller threads shall be The method of lubrication shall be oil bath for
sealed from corrosive environment by a Teflon horizontals and grease for verticals. The thrust
O ring in the hub. bearings shall be locked into the cartridge by a
Open impellers are preferred. bolt-on retainer cover. Snap ring bearing retainers
are not acceptable. The radial bearing shall be
The impeller shall be balanced to ISO specification
permitted to slide within the inside diameter of
G.6.3 or better unless otherwise specified.
the bearing frame to prevent axial load and permit
Balancing must be performed in a minimum of
radial load only. Double row filled slot bearings
two planes. Balancing shall, unless detrimental
are not acceptable. Bearings shall be designed
to the component or its performance, be attained
for a minimum L-10 life of 60,000 hours.
by the removal of material.
3.1.5 BEARING FRAME
3.1.3 SHAFT
The bearing frame shall be heavy-duty cast iron
The pump shaft shall be constructed of solid
construction, with radial fins for maximum cooling.
316SS, 17-4PH, or as required by the application.
The oil sump shall contain a minimum of 8 ounces
Bimetallic shafts are acceptable. Shaft sleeves
(.23L) of oil for small frame pumps, 24 ounces (.71)
are not acceptable. The pump shaft shall be
of oil for mid-frames and 32 (.94)ounces of oil for
mechanically non-contacting throughout the
large frames to allow for more heat dissipation,
entire rotating element, with the exception of the
better lubrication and a cooler running rotating
ball bearings, to prevent wear at the bearing oil
element. The oil level within the bearing frame
seal and mechanical seal. The stiffness ratios
shall be monitored by an oil sight glass. The level
(L3/D4), where L= length of shaft from impeller
shall not exceed the bearing lower ball centerline
centerline to nearest bearing in inches and
for both the thrust and radial bearings in order to
D= shaft diameter under the seal in inches, shall
provide ample lubrication and heat dissipation.
not exceed the following values in order to
The oil sight glass shall have a white color
establish satisfactory mechanical seal life.
perforated background to permit visual inspection
Shaft size at seal L3/D4 of the condition of the oil and also permit
Shafts 1.5" 46 (1.9) circulation of oil in the sight glass to keep the
Shafts >1.5", 2.0" 20 (0.8) interior surface of the glass clean. An oil drain plug
Shafts >1.5", 2.0" 1 551 (2.1) is required at the bottom of the bearing frame.
Shafts > 2" 19 (0.7) Two (2) magnetic pipe plugs shall be located near
1special requirements the bottom of the bearing frame. The oil fill fitting
at the top shall be of nylon with an easily
3.1.4 THRUST AND RADIAL BEARINGS
removable cap for adding oil. Trico or bottle type
The pumps shall be fitted with the following
constant level oilers are not acceptable.
bearings:
Small Frame Pumps (ANSI AA through A50): 3.1.6 BEARING OIL SEALS
The thrust bearing shall be at a minimum a Each end of the bearing frame assembly shall
5308, AHC3 clearance, double row, deep incorporate non-contacting labyrinth oil seals.
groove bearing. A pair of 7308 BEGAY, back This type of seal is required to eliminate shaft
to back angular contact bearings shall be damage due to fretting and to eliminate the heat
provided as an option when required. generated by the use of contact type lip seals.
The radial bearing shall be at least a 6308, Materials of construction shall be nickel plated
C3 clearance, single row, deep groove. (or built in cast iron) stators and 316SS rotors.
Other seal systems will be considered only if they
Medium Frame Pumps (ANSI A60 through A80):
are non-fretting. Shaft contacting type lip seals
The thrust bearing shall be at a minimum a
will not be accepted. Face type oil seals are to be
pair of 7310 BEGAY clearance, back to back
available for severe applications where specified.
angular contact bearings.
The radial bearing shall be at least a 6310 C3
clearance, single row, deep groove.
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3.1.7 FRAME ADAPTER 3.2.2 IMPELLER CLEARANCE ADJUSTMENT
The frame adapter shall be designed to maintain The thrust bearing end of the bearing frame shall
accurate alignment of the bearing frame and be capable of precision impeller adjustments
rotating element to the wet end and allow proper without the need to add or remove shims.
access to the mechanical seal and environmental The minimum delineation shall be .003" (.08mm)
seal control piping. . The frame adapter shall use and permit impeller clearance settings or
a machined rabbit type fit to align with the readjustments without the need to remove the
bearing frame and pump casing. bearing frame from the volute section and
without requiring shims, dial indicators, feeler
3.2.0 MECHANICAL SEAL CHAMBER
gauges or disassembly.
The back cover and seal chamber shall be of
ductile iron, 316 SS, CD4MCU, Alloy 20, or other 3.2.3 BACK PULL-OUT FEATURE
material as required by the application. The pump shall permit the removal of the entire
A corrosion allowance of 1/8" (3 mm) is required. bearing frame assembly, including shaft,
The back cover shall be fastened to the pump mechanical seal or packing chamber, and impeller,
casing with a confined type gasket. without disturbing the pump discharge and
The pump shall incorporate a large bore seal suction piping and without disturbing the motor.
chamber. The seal chamber shall be designed with A spacer type coupling shall be furnished on
a minimum radial clearance of at least 0.75 (19 mm) non-motor adapter pumps to allow removal of
inches. This will result in improved cooling, the power end without disturbing the motor.
cleaning, lubricating and circulation to prolong 3.2.4 C- FRAME OR D-FLANGE
the life of the mechanical seal, The chamber shall MOTOR ADAPTERS
have an optional tangential flush connection on The pump shall have the capability of incorporating
the side to flush the mechanical seal, and provide a C-Frame motor adapter, which permits mounting
maximum cleaning capability. The seal chamber of motors up to NEMA frame size 256TC (IEC 132)
shall be capable of incorporating a jacket for small frame, 405TC (447TSC) (IEC 180) for
(when required) for cooling on high temperature medium frame, and 449T(S)C (IEC 180) for large
applications or steam heating of liquids that tend frame, without the need for parallel and angular
to congeal in the seal chamber. Taper bore seal alignment measurements and adjustments. The
chambers shall have a minimum taper of 4 and a motor adapter may be equipped with adjustable
maximum radial clearance of 0.625 inches (16 mm) feet in order to avoid frame soft foot and eliminate
where abrasive solids are present to minimize the need to use shims under the adapter assembly.
rotation. Deep taper bore seal chambers must
include vortex breakers and are not acceptable 3.2.5 WARRANTY
in abrasive applications. The pump shall be warranted for a period of one
(1) year from the date of installation, but not to
3.2.1 CENTERLINE SUPPORT LEGS and exceed eighteen (18) months after the date of
POWER END FOOT shipment to the user, to be free of defects in
All Mid-frame and Large-frame pumps operating material and workmanship. In addition the
above 250F (120C) shall be supplied with following warranty, exclusive of erosion and
adjustable centerline casing support legs. These corrosion, is required:
feet will be affixed to the volute at the horizontal
Should the mechanical seal fail within one year
centerline of the volute. Small-frame pumps,
of the original pump and seal installation, a
when specified for applications above 200 F (94C),
rebuild kit or a rebuilt seal will be provided at
must allow unrestricted casing thermal growth.
no charge.
A casing without feet (frame mounted pump) is
required for these applications. If the mechanical seal causes shaft fretting
Small frame and medium frame pumps shall have damage that minimizes or eliminates sealing
a bearing frame foot that will support the power capability, a new replacement seal and/or shaft
end in an upright position when removed from will be provided.
the wet end for service. The bearing frame foot Should any power end component, including
may be height adjustable, if possible, to allow for bearings, fail within five (5) years of the original
ease of alignment. installation, a free replacement component will
be provided.
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4.0 PUMP PAINT SELECTION 6.0 DOCUMENTATION REQUIREMENTS
Surface preparation: Within ten (10) working days after the purchase
Parts are cleaned in an industrial washer with order is received the vendor will supply the
appropriate cleaner. following:
All parts are then rinsed in a rinse tank. A) Dimensional Prints ( ) Copy
Paint: B) Parts List ( ) Copy
One coat of Rustoleum High Performance Epoxy C) Operation and Installation
9100 Series SystemYellow #A91- 4412 base with Manual ( ) Copy
A5275 activator or equivalent epoxy coat system. D) Certified Performance Curve ( ) Copy
E) Mechanical Seal Drawing ( ) Copy
This product is a two component, high build,
polyamide / aminemodified low VOC epoxy
coating.
7.0 VENDOR REQUIREMENTS
The vendor shall have the capability of flying
Total Paint Thickness:
spare parts to any location within a 24 hour
Dry film thickness range of epoxy coating shall
period. All applicable spare parts must be
be .005" to .008" (0.12- 0.20 mm).
available from the plant within this time period.
Total Paint Thickness:
Service capabilities will include start-up,
Dry film thickness range of epoxy coating shall
troubleshooting and personnel training by a
be .005" to .008".
vendor authorized representative.
5.0 QUOTATION REQUIREMENTS
5.1.1
Quotation shall be completed in strict accordance
with the requisition requirement.
5.1.2
Vendor shall state all exceptions to this
specification in the bid package. All deviations
and/or exceptions from this specification must
be outlined in full detail and the reasons for
these exceptions fully explained.
5.1.3
Unless the vendors proposal takes exception as
outlined in the section above (5.1.2) conformance
is implied and assumed. Alternates and
exceptions shall be clearly defined and described
in the vendors proposal.
5.1.4
Alternates may be submitted with the bid.
They shall be clearly described and defined in
the vendors proposal.
5.1.5
The proposal shall include a Pump Performance
Curve showing gpm, TDH, NPSHR, Efficiency, Power
requirements @ design and runout, and design
and maximum/minimum impeller. Also included
shall be shaft stiffness ratios and descriptive
literature for the pump and the mechanical seal.
5.1.6
The quotation shall include a complete list of
recommended spare parts with price and delivery
information.