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Sorption Study of c-ALO(OH)

Nanoparticle-Crosslinked Polymeric Scale


Inhibitors and Their Improved Squeeze
Performance in Porous Media
C. Yan, A.T. Kan, W. Wang, F. Yan, L. Wang and M.B. Tomson, Rice University

Summary terpolymers (Collins et al. 1999). Thus, the use of such inhibitors
Polymeric scale inhibitors are widely used in the oil and gas field in squeeze treatment is very expensive. Therefore, it is very im-
because of their enhanced thermal stability and better environ- portant and challenging to improve the squeeze performance of
mental compatibility. However, the squeeze efficiency of such sulfonated polymers so they can be used efficiently.
threshold inhibitors, not only polymeric scale inhibitors but also Generally, enhancing the efficiency of squeeze treatments is one
phosphonates, is typically poor in conventional squeeze treatment. of the main topics for scale inhibitors, which depends upon the treat-
In this research, nanoparticle (NP)-crosslinked polymeric scale ment lifetime of specific inhibitors. The squeeze lifetime of phospho-
inhibitors were developed for scale control. Nearly monodis- nates can be extended by performing precipitation squeeze, in which
persed boehmite [c-AlO(OH)] NPs with average size of 2.8 nm long-term inhibitor flowback with produced brine is controlled by
were synthesized and used to crosslink sulfonated polycarboxylic their low solubility (Kan et al. 1994; Jordan et al. 1995; Friedfeld
acid (SPCA). Crosslinked AlO(OH)-SPCA nanoinhibitors were et al. 1998; Frostman et al. 1998; Xiao et al. 2001; Kan et al. 2004;
produced and developed to increase the retention of SPCA in for- Tomson et al. 2006). The other way to improve efficiency is to mix
mations by converting liquid-phase polymeric scale inhibitors metal ions such as Mg2 and Zn2 with scale-inhibitor solutions. By
into a viscous gel. Study of sorption of SPCA onto AlO(OH) NPs introducing Zn2 ions to BHPMP (bis-hexamethylenetriaminepenta(-
under different pHs with and without assistance of Ca2 was dis- methylenephosphonic acid)) and PPCA pill solutions, squeeze per-
cussed. In addition, study of sorption of various types of scale formance of both inhibitors was improved (Kan et al. 2009). In
inhibitors [SPCA; phosphino-polycarboxylic acid (PPCA); and addition, nanoinhibitors were also developed to carry and deliver
diethylenetriaminepentatakis(methylene phosphonic acid) (DTPMP)] scale inhibitors. Ca-DTPMP, Zn-DTPMP, and SiO2-Zn-phosphonate
onto AlO(OH) NPs was performed. Squeeze simulation of neat 3% NPs were synthesized to lengthen the squeeze lifetime (Shen et al.
SPCA, AlO(OH) (3%)-SPCA (3%) NPs, and AlO(OH) (3%)-SPCA 2008; Zhang et al. 2010; Zhang et al. 2011a, b). Al-SPCA inhibitor
(3%)-Ca NPs was investigated. The results showed that the addition NPs were also developed to increase the retention of sulfonated poly-
of Ca2 ions improves the squeeze performance of SPCA, and the carboxylic acid (Yan et al. 2012a, b). NSL (the number of barrels of
normalized squeeze life (NSL) of such material (8,952 bbl/kg) was produced water protected per kilogram of inhibitor injected) is used to
improved by a factor greater than 60 compared with that of SPCA evaluate and compare the squeeze performance of different scale
alone (152 bbl/kg). inhibitors (Kan et al. 2009).
Alternatively, viscous solutions or gels may be an effective
approach to improve both placement and retention of polymeric
Introduction scale inhibitors in heterogeneous reservoir formations. Viscous
Threshold scale inhibitors, including phosphonates and polymeric fluids with both Newtonian and non-Newtonian properties were
scale inhibitors, are commonly used in the oil and gas industry to investigated experimentally and theoretically in the past decade to
prevent scale formation, which reduces and even ceases produc- better control their placement (Sorbie et al. 2006; Heath et al.
tion and increases operation cost (Rosenstein 1936; Kan et al. 2008; Selle et al. 2009). Simulation of applying a shear-thinning-
2005; Kelland 2006; Kan and Tomson 2012). Squeeze treatment inhibitor slug showed dramatic effects on inhibitor placement in a
of such scale inhibitors is the most widely applied and most effi- linear heterogeneous system (Sorbie et al. 2006). Field tests of
cient approach to prevent scale formation. But with increased con- squeezing viscosified scale inhibitors have shown successful pre-
cerns toward the environment, phosphonates are prohibited in the vention of scaling (Selle et al. 2009). The viscosity of squeezed
North Sea. Moreover, they are perceived to be unstable under species and their retention could be increased by mixing various
high-temperature conditions compared with polymeric scale types of polymers. Viscous fluids based on xanthan have been
inhibitors, which typically have better thermal stability (Graham used in the central North Sea for horizontal wells. More than 25%
et al. 1998; Wang and Wylde 2009; Fan et al. 2011; Wang et al. of injected fluid can go through the toe section of the wells by
2012). Sulfonated polymers such as sulfonated polycarboxylic manipulating injection rate, indicating the enhanced placement of
acids have been developed to meet the increasingly strict bioaccu- scale inhibitors. The squeeze performance of such fluids is either
mulation, biodegradation, and ecotoxicity regulations (Dickinson the same or improved compared with that of the conventional
et al. 2011). Sulfonated polymers with molecular weight of 2,000 squeeze treatments. There is no formation damage from squeezing
have better thermal stability and brine compatibility, and a higher viscous fluid in both laboratory and field tests (James et al. 2005).
biodegradation rate (Dickinson et al. 2011; Wang et al. 2012). Compared with the solid-state scale inhibitors, which are com-
However, sulfonated polymeric scale inhibitors are well-known to monly introduced during the stimulation process, viscous scale
have poor squeeze performance because of their inertness toward inhibitors could also be delivered by means of the fracturing pro-
formation rock. Squeeze performance of sulfonated polymer is cess. However, tests of compatibility of viscous solutions or gels
even poorer than that of polyacrylates and polyacrylate-based with fracturing fluid should be performed. In addition, the conduc-
tivity of the proppant pack should not be affected by the use of
such materials (Powell et al. 1995; Gupta et al. 2008). Because
Copyright V
C 2014 Society of Petroleum Engineers
most solid-state inhibitors contain phophonates, how to make
This paper (SPE 164086) was accepted for presentation at the SPE International polymeric scale inhibitors solid is still challenging. NP-enhanced
Symposium on Oilfield Chemistry, The Woodlands, Texas, USA, 810 April 2013, and
revised for publication. Original manuscript received for review 26 February 2013. Revised
squeeze performance for polymeric scale inhibitors could provide
manuscript received for review 1 August 2013. Paper peer approved 18 September 2013. an effective approach to produce polymeric-scale-inhibitor solids.

August 2014 SPE Journal 687


(a) (b) (c) (d) (e) (f)

Fig. 1Physical appearances of AlO(OH)-SPCA solutions at


different preparation stages. Bottles from left to right represent
the synthesis steps mentioned in text. (a) Initially formed
AlO(OH) particles; (b) Peptized AlO(OH) NPs; (c) Mixture of
AlO(OH) NPs and SPCA; (d) AlO(OH)-SPCA NPs after sonica-
tion; (e) AlO(OH)-SPCA NPs in 1% KCl; and (f) AlO(OH)-SPCA
NPs in 3% KCl.
20 nm

120
Fig. 2TEM image of AlO(OH) NPs with average size of 2.8 nm.
100

80
Counts

60

40

20

0
1.24
1.46
1.71
2.01
2.37
2.79
3.28
3.86
4.54
5.34
6.28
7.39
8.69
10.22

Size (nm)

Fig. 3DLS result of particle size and size distribution of


AlO(OH) NPs.

Review of Previous Studies


Synthesis and Characterization of AlO(OH) NPs and
ALO(OH)-SPCA NPs. In previous studies, aluminum-tri-sec-
butoxide was used as precursor to synthesize AlO(OH) NPs, which
is similar to a previous study by Yoldas (1975). The physical
appearance of the solution sample during specific synthesis stages 20 nm
is shown in Figs. 1a through 1f. First, aluminum-tri-sec-butoxide
was added to boiling water, during which it was hydrolyzed and Fig. 4TEM image of AlO(OH) (3%)-SPCA (3%) NPs prepared
formed a white precipitate with micrometer-sized particles (Fig. 1a). after 30-minute sonication with average size of 36.5 nm.

After being peptized with nitric acid to a final pH of 4, the mixture


120.0
becomes transparent, indicating the decrease of particle size
(Fig. 1b). As shown in Fig. 2, AlO(OH) nanoparticles with an aver-
100.0
age size of 2.8 nm formed. The dynamic light-scattering (DLS)
result in Fig. 3 is consistent with the transmission-electron-micros-
80.0
copy (TEM) observation and shows a narrow size distribution. In
Counts

Stage 3, various amounts of SPCA were mixed with the AlO(OH)


60.0
NP suspension, during which the initial particle size increased to
700 nm (Fig. 1c). After 30-minute sonication in Stage 4, particles
40.0
were broken up and the size decreased to 36.5 nm, as shown in
Fig. 1d. The TEM image (Fig. 4) and DLS result (Fig. 5) also con-
20.0
firm the size decrease and show the monodispersity. Also included
in Fig. 1 are the appearances of the suspension in Step 4 with the
0.0
addition of 1 and 3% KCl (Figs. 1e and 1f, respectively).
38.5
40.7
43.0
45.4
48.0
50.7
53.6
56.6
59.8
63.2
66.8
70.6
74.6
78.8
83.3
88.0
93.0
98.3

Size (nm)
Investigation of Particle Stability and Viscosity. Stability of
Fig. 5DLS result of hydrodynamic radius of AlO(OH) (3%)- AlO(OH)-SPCA NPs was studied under different temperatures,
SPCA (3%) NPs with average size of 54 nm with narrow size salinities, and pH measurements because these are three important
distribution. parameters to be considered in inhibitor squeeze processes. To

688 August 2014 SPE Journal


summarize, in 1% KCl, NP size increases slightly from 56 to 96 sulfur concentration. An assay method developed by the Brine
nm. However, particle size increases to hundreds of nanometers Chemistry Consortium was used to measure and confirm the
in 2% KCl and above. The critical coagulation concentration of active concentration of returned polymer.
AlO(OH)-SPCA NPs is approximately 1% KCl. The average par-
ticle size remains in a narrow range of 38 to 75 nm at pH of 5 to Study of Sorption of SPCA Onto ALO(OH) NPs With and
11. At a pH measurement greater than 5, both carboxylic and sul- Without Ca21 Ions. Reactions were performed in a 70 C jack-
fonic groups of SPCA were deprotonated and remained highly eted-beaker water bath. With vigorous stirring by a magnetic stir-
negatively charged. The particle size increases dramatically at pH rer, SPCA (25.7%) was continuously added into 20 cm3 of 3%
lower than 5 or greater than 11. At pH of 5, there is limited AlO(OH) NPs solution, preloaded in a 50-cm3 glass bottle, by
change of particle sizes (56 to 64 nm) with increase of tempera- means of a syringe pump (New Era N100) at a rate of 1 cm3/h. The
ture from 25 to 110 C. pH of inhibitor solutions was adjusted from 1 to 5 by adding
In addition, the AlO(OH)-SPCA NP solution can be modified NaOH or HCl. To study the Ca2 effect on SPCA sorption, another
to yield different viscous fluids in a wide range of viscosity (1 to syringe pump was used to add the CaCl2 solution. Both the SPCA
50,000 cp) by changing reaction conditions, including concentra- and CaCl2 solution were added at the same rate. Samples were ana-
tion of AlO(OH) and SPCA, temperature, shear rate, and salinity. lyzed for solution phase inhibitor concentrations after 0.5-, 1-, 1.5-,
When SPCA concentration was fixed at 3% (30 g/L) and and 3-hour reaction time. The solid-phase concentrations were cal-
AlO(OH) concentration increased from 0.5 to 6%, viscosity culated by subtracting the final concentration of scale inhibitor from
increased from 1.8 to 50,000 cp. When AlO(OH) concentration the initial concentration of scale inhibitor in solution. pH was moni-
was kept unchanged at 3% (30 g/L) and SPCA concentration tored by pH probe (Fisher, AccuBasic 15).
increased from 0.5 to 3%, viscosity reached the maximum at 1%
SPCA and then decreased with increase of SPCA concentration.
When shear rate increased from 10 rev/min to 100 rev/min, vis- Study of Sorption of PPCA and DTPMP Onto ALO(OH)
cosity decreased from 2,419 to 153 cp, indicating the shear-thin- NPs. Reactions were carried out in a 70 C jacketed-beaker water
ning property of this material. In addition, viscosity slightly bath. PPCA solution (50%) and DTPMP solution (50%) were
increased from 153 to 186 cp when KCl (1 to 5%) was added. both diluted to 25.7% with deionized water to compare with
When temperature increased from room temperature to 90 C, vis- SPCA solution (25.7%). The pH of the previously discussed scale
cosity decreased to 48 cp. Moreover, viscosity recovered only inhibitors was adjusted to 3 by adding NaOH. To 20 cm3 of 3%
approximately half of the original value (78 cp) when the sample AlO(OH) NPs solution in a 50-cm3 glass bottle with vigorous stir-
was naturally cooled to room temperature. All experimental ring with a magnetic stirrer, PPCA solution (25.7%) or DTPMP
details and data have been reported by Yan et al. (2012). (25.7%) was continuously added into the solution by means of a
In this paper, the study of SPCA sorption onto AlO(OH) NPs syringe pump (New Era N100) at a rate of 1 cm3/h. Samples were
under different pHs with and without assistance of Ca2 ions and analyzed for solution phase scale-inhibitor concentrations after
the study of sorption of various types of scale inhibitors (SPCA, 0.5-, 1-, 1.5-, and 3-hour reaction time. The solid-phase concen-
PPCA, and DTPMP) onto AlO(OH) NPs were discussed. Squeeze trations were calculated by subtracting the final concentration of
simulation of neat 3% SPCA, AlO(OH) (3%)-SPCA (3%) NPs, and scale inhibitor from the initial concentration of scale inhibitor in
AlO(OH) (3%)-SPCA (3%)-Ca NPs in an Iceland spar calcite col- solution. pH was monitored by pH probe (Fisher, AccuBasic 15).
umn was investigated. The squeeze simulation of AlO(OH)-SPCA
NPs shows that up to 77% of scale inhibitor is retained in the Iceland Squeeze Simulation of 3% SPCA Solution. The squeeze per-
spar calcite column and the returned concentration can inhibit barite formance of 3% SPCA in a calcite column was studied. A glass
at SI 1.7 (SR 50). (SI is the saturation index, and SR is the satu- column (10-cm length, 0.6-cm inner diameter) with two 10-lm
ration ratio.) The NSL is up to 8,972 bbl of produced water per kilo- stainless-steel filters at both ends was packed with grounded calcite
gram of inhibitor injected, which is nearly 60 times higher than that (Iceland spar, 106 to 180 lm). The pore volume (PV) of the col-
of squeezing a solution of neat SPCA by itself (152 bbl/kg). umn is approximately 1.1 cm3 and porosity is 0.45. Approximately
1/2 PV (0.5 cm3) of 30 g/L SPCA (pH 5.5) solution premixed
Experimental Specifications with 1% KCl was injected into the previously discussed column at
Chemicals. NaCl [American Chemical Society (ACS) reagent, 70 C. SPCA was then pushed to the other end by injecting 0.5 cm3
99.9%, Fisher Scientific], KCl (ACS reagent, 99.3%, Fisher Sci- of 1% KCl. The injection rate is 8 cm3/h, which corresponds to a
entific), CaCl22H2O (ACS reagent, 99%, EMD), and 8 N NaOH linear flow velocity of 50 ft/D. Then, the column was shut in over-
(8.00 6 0.04 N, 13 cm3, HACH company) were used in synthesis night (approximately 16 hours) at 70 C. Then, the column was
without further purification. SPCA used in this study was obtained eluted with a synthetic brine (1 M NaCl, 0.1 M CaCl2, 7 mM N-(2-
from Kemira Incorporated. PPCA, H-{[CH2CH(COOH)]x- Acetamido)iminodiacetic acid (ADA), at pH 6.6) at 70 C and at
PO(OH)-[CH2CH(COOH)]y}z-H (Bellasol S-29, molecular 8-cm3/h flow rate. The effluent solution was collected and analyzed
weight 3,800, BWA), is a polyacrylic acid tagged with a phos- for sulfur concentration, which was converted to the SPCA concen-
phino group in the molecules to facilitate measurement. DTPMP tration to obtain the polymer-flowback curve. The details of testing
used in this study was obtained from Solutia Incorporated, as a procedures and conditions are listed in Table 1.
50% (wt/wt) solution under the trade name Dequest 2060S.
Squeeze Simulation of AlO(OH)-SPCA NPs. Approximately 1/
Characterization Methods. Average particle size and size distri- 2 PV (0.5 cm3) of AlO(OH)-SPCA NP suspension (pH5.5) with
bution were measured by Brookhaven Instruments 90Plus DLS. and without 0.6% CaCl2 premixed with 1% KCl (wt/wt) was
Samples for DLS were diluted 30 times to avoid the saturation of injected into the calcite (Iceland spar, 106 to 180 lm) column
instruments. TEM images were obtained with a JEOL 2010 trans- (10-cm length, 0.6-cm inner diameter) at a rate of 8 cm3/h. Then,
mission electron microscope at an acceleration voltage of 100 kV. SPCA was pushed to the other end by injecting 0.5 cm3 1% KCl
All samples were prepared by dispersing the desired amount of at the same rate. The system was shut in overnight (16 hours).
NPs in deionized water. Drops of the sample suspension were de- The column was then continuously eluted from the opposite direc-
posited onto a copper grid with carbon film followed by slow tion with a large volume of synthetic brine (1 M NaCl, 0.1 M
evaporation of solvents. Both aluminum and sulfur concentrations CaCl2, 7 mM ADA buffer, at pH 6.6) at 70 C to study the flow-
were determined by inductively coupled plasma optical emission back characteristics of AlO(OH)-SPCA NPs. The details of test-
spectrometry (ICP-OES) (Optima 4300Dv, Perkin Elmer 2011). ing procedures and conditions are listed in Table 1.
Concentration of polymer was calculated from the sulfur concen-
tration. The background sulfur concentration from synthetic brine Inhibition-Efficiency Test. To test the efficiency of the returned
is approximately 0.5 mg/L, which was subtracted from the total scale inhibitor, a barite-nucleation-inhibition test was used.

August 2014 SPE Journal 689


TABLE 1EXPERIMENTAL PARAMETERS USED FOR SQUEEZE SIMULATION OF NEAT 3%
SPCA, AlO(OH) (3%)-SPCA (3%) NP SOLUTIONS, AND AlO(OH) (3%)-SPCA (3%)-Ca NP
SOLUTIONS

Average NP radius 54 nm
Column dimension 1-cm length; 0.6-cm inner diameter
Calcite-particle/glass-bead radius 106 to 180 lm
Porosity 0.45
Initial SPCA concentration 3%
pH of SPCA 5.5
AlO(OH)-SPCA NPs concentration AlO(OH) 3%, SPCA 3%
Electrolyte composition 1% KCl
Flow rate 50 ft/D
Temperature 70 C
Pressure 1 atm
Shut-in time 16 hours
Brine composition 1 M NaCl, 0.1 M CaCl2, 7 mM ADA buffer, pH 6.6

Synthetic brine with the same composition as that used in squeeze other types of scale inhibitors, experiments have been designed
simulation was used to make a cationic solution containing and carried out. In Fig. 6, adsorption isotherms of SPCA onto
1.56 mM BaCl2 (Solution A), an anionic solution containing AlO(OH) NPs under different pH values, with and without assist-
1.56 mM Na2SO4 (Solution B), and an inhibitor in sulfate solution ant of Ca2 ions, have been shown. Without adding Ca2 ions,
containing 0.6 mg/L SPCA and 1.56 mM Na2SO4 (Solution C). concentration of solid-phase SPCA reached the peak value when
The blank experiment was performed by adding 7 cm3 each of SPCA was added for approximately 1 hour. Then, it dropped with
Solutions A and B with magnetic stirring in a 30-cm3 glass vial at more addition of SPCA for up to 3 hours. Note that the rate of
room temperature to determine the barite-nucleation rate in the SPCA addition is equal to adding 1% SPCA to the solution per
absence of inhibitor by use of the turbidity method (He et al. hour. The maximum adsorption of SPCA onto AlO(OH) NPs
1994). Then, 7 cm3 each of Solutions A and C were mixed to increases from 219 to 323 g/kg when pH of the SPCA decreases
determine the nucleation-inhibition efficiency of the neat SPCA at from 5 to 1. However, with presence of Ca2 ions, the concentra-
0.3 mg/L. Finally, an effluent sample collected from squeeze sim- tion of solid-phase SPCA increased continuously with an increase
ulation experiment of AlO(OH)-SPCA NPs after 2,000 PVs was of calcium concentration. After the 3-hour addition, 387 mg/g of
adjusted to 0.3-mg/L concentration by dilution with synthetic SPCA was adsorbed onto the AlO(OH) NPs (orange line), and it
brine and Na2SO4 was added to a final sulfate concentration of is five times higher than the adsorption without Ca (green line). In
1.56 mM (Solution D). Then, 7 cm3 of Solution A was mixed addition, pH change of the reaction systems with time is displayed
with 7 cm3 of Solution D to determine the inhibition efficiency of in Fig. 7. pH values decreased with time when SPCA at pH was
SPCA in the effluent solution of the squeeze-simulation added, and increased in other experiments. All pH values reached
experiment. a plateau for the approximately 1-hour addition of SPCA and
stayed relatively stable for up to 3 hours. The stabilized pH values
Results and Discussion are all higher than the expected values when mixing AlO(OH)
NPs with specific SPCA solution. For example, when SPCA at pH
Sorption Study and Reaction Mechanism. To better understand
5 was added to AlO(OH) NPs (pH 3.3), the equilibrium pH after
the reaction and sorption mechanism and to extend research to
1 hour is approximately 5.5, indicating the production of hydroxyl
group. Thus, the proposed reaction mechanism is ion exchange
SPCA pH = 1 SPCA pH = 3 SPCA pH = 5 SPCA pH = 5 with Ca
between SPCA molecules and OH groups in AlO(OH) NPs,
450 which is accompanied by increase of pH. It is consistent with the
previously reported study of adsorption of phosphate onto
Solid Phase Conc. (g/KgAlOOH)

400

350 SPCA pH = 1 SPCA pH = 3 SPCA pH = 5 SPCA pH = 5 with Ca

300 6

250 5.5

200 5

150 4.5
pH

100 4

50 3.5

0 3
0 5 10 15 20 25 30
2.5
Solution Phase Conc. (g/L)
2
0 50 100 150 200
Fig. 6Study of SPCA sorption onto AlO(OH) NPs where the
AlO(OH) NPs are at 3.3 pH at 70 C and the SPCA solution was Time (min)
adjusted to pH measurements of 1, 3, and 5 and slowly added
into the AlO(OH) solution. Under pH 5, Ca21 was added to Fig. 7The pHs change with time when SPCA with various pH
assist the SPCA adsorption. BluepH of SPCA 5 1; redpH of values was added to AlO(OH) NPs at pH 3.3 (70 C). Blueinitial
SPCA 5 3; greenpH of SPCA 5 5; yellowpH of SPCA 5 5 pH of SPCA 5 1; redinitial pH of SPCA 5 3; greeninitial pH
with Ca21. of SPCA 5 5; yellowinitial pH of SPCA 5 5 with Ca21.

690 August 2014 SPE Journal


SPCA PPCA DTPMP SPCA-ICP SPCA-assay
100000
300

Solid Phase Conc. (g/Kg AlOOH)


10000

Polymer conc. (mg/L)


250
1000

200 100

10
150
1

100 0.1

0.01
50 0 20 40 60 80 100

PV
0
0 5 10 15 20 25
Fig. 9Plot of the SPCA concentration in the effluent vs. the
Solution Phase Conc. (g/L)
PV of effluent for the squeeze simulation of neat-3%-SPCA
experiment. Blue: returned SPCA concentration measured by
Fig. 8Study of SPCA, PPCA, and DTPMP sorption onto ICP-OES. Red: returned SPCA concentration measured by
AlO(OH) NPs where the AlO(OH) NPs are at 3.3 pH at 70 C. All assay method.
inhibitor solutions were adjusted to pH 3 and 25.7% active con-
centration. Blue 5 SPCA; red 5 PPCA; green 5 DTPMP.
added. The amount of released Al3 ions from AlO(OH) NPs is
independent of polymer sorption.
AlO(OH) NPs (Watanabe et al. 2011). The peak pH value In Fig. 8, adsorption isotherms of other scale inhibitors such as
appeared in the 1-hour addition, which is consistent with the time PPCA and DTPMP were demonstrated. Compared with SPCA,
at which maximum value of solid-phase concentration of SPCA concentration of solid-phase PPCA and DTPMP reached maxi-
appears. It demonstrated that the adsorption process ceased when mum value also in the approximately 1-hour addition. It is con-
exchange of all hydroxyl groups finished. Therefore, at lower pH sistent with the proposed mechanism and confirms that the
values, when more carboxylate and sulfonate groups were proto- maximum adsorption of all three scale inhibitors is constrained by
nated, reactions were driven forward compared with that under the ALO(OH) NP surface area. The peak values of adsorbed scale
pH 5, when the exchanged OH are neutralized. The adsorption inhibitors are similar and range from 232 to 255 g/Kg ALO(OH),
of SPCA onto the AlO(OH) NPs is limited to the surface area indicating the maximum adsorption is not affected or is only
of NPs. slightly affected by the type of scale inhibitor. When total concen-
At pH 5.5 without addition of calcium, the maximum adsorp- tration of scale inhibitors increased to 3%, both polymeric scale
tion of SPCA onto AlO(OH) is 219 mg/g. The calculated surface inhibitors (SPCA and PPCA) were desorbed from ALO(OH) NPs.
area of 3% AlO(OH) NPs is approximately 660 m2/g. If the nomi- The concentration of solid-phase SPCA and PPCA dropped from
nal surface-area coverage for SPCA is assumed to be 1 m2/mg, 243 and 255 to 174 and 121 g/kg, respectively. However, there is
then the adsorption is equivalent to approximately 30% of mono- no DTPMP released from ALO(OH) NPs when more phospho-
molecular surface coverage on AlO(OH) particles. However, with nates were added, which is consistent with the previous study
assistance of calcium, the maximum adsorption is 387 mg/g (Watanabe et al. 2011). The concentration of solid-phase DTPMP
AlO(OH). Thus, the monomolecular surface coverage on keeps stable at 232 g/kg.
AlO(OH) particles by SPCA is increased to approximately 53%,
which is approximately 2 times higher than that of experiment
without calcium. Maximum adsorption can be controlled not only Squeeze Simulations of Neat-3%-SPCA Solution. Fig. 9 is a
by pH but also by the addition of metal ions. More SPCA de- plot of the 3%-SPCA return curve. It is constructed by plotting
sorbed from the AlO(OH) NPs when total concentration of SPCA the returned polymer concentration in solution vs. the total vol-
increased to 3% (3-hour addition) without addition of calcium. ume of return flow, normalized by the column PV. The polymer
Concentration of Al3 ions increased slightly when SPCA was concentration peaked at 31 102 mg/L and decreases to approxi-
mately 1 mg/L in approximately 12 PV. There is only 0.7% of
total squeezed SPCA retained in the column after the first 3 PV.
SPCA-ICP SPCA-assay Al
Then, it decreased to less than 0.1 mg/L within 80 PV. No poly-
100000 mer is detected after 80 PV. The active concentration of SPCA is
measured by assay (red square). This result is consistent with the
10000
Polymer conc. (mg/L)

squeeze simulation of 1% SPCA under the same conditions (Yan


1000 et al. 2012 a, b). The squeeze performance of SPCA is independ-
100
ent of the initial concentration of SPCA in laboratory tests. It also
confirms that SPCA does not adsorb well onto calcite. The NSL is
10 152 bbl/kg. As a result, squeeze efficiency of SPCA is poor under
1 this condition, and it is not a good candidate for squeeze
treatment.
0.1
0.01
Squeeze Simulation of ALO(OH) (3%)-SPCA (3%)
0.001
0 2 4 6 8 10 Nanoinhibitor. The squeeze performance of AlO(OH) (3%)-
SPCA (3%) nanoinhibitor in a ground-core (Iceland spar calcite)
PV
column was shown in Fig. 10 for first 10 PV (blue line). The ini-
tial concentration of returned polymer is up to 18,506 mg/L. It is
Fig. 10Plot of the SPCA and aluminum concentrations of the
effluent vs. number of PV for the squeeze simulation of AlO(OH) consistent with the results of the adsorption study showing that
(3%)-SPCA (3%) NPs experiment. Blue: returned SPCA concentra- more than 2% SPCA was in solution when total 3% SPCA was
tion measured by ICP-OES. Red: returned SPCA concentration added. There is only 20% of total squeezed SPCA retained in the
measured by assay method. Green: returned Al31 concentration column after the first 3 PV. SPCA concentration dropped from
measured by ICP-OES. 18,506 to 10 mg/L during 3 PV, then decreased to 3 mg/L in

August 2014 SPE Journal 691


SPCA-ICP Al SPCA-assay 35
10000
30

Turbidity (NTU)
1000
Polymer conc. (mg/L)
25

100 20

10 15
10
1
5
0.1
0
0 20 40 60 80 100 120 140
0.01
Time (min)
0.001 Blank 0.3 ppm SPCA 0.32 ppm SPCA from effluent
0 200 400 600 800 1000 1200
PV Fig. 12Inhibition-efficiency test of column effluent from
squeeze simulation of AlO(OH) (3%)-SPCA (3%)-Ca NPs experi-
Fig. 11Plot of the SPCA and aluminum concentrations of the ment. 50 cm3 of effluent is collected from the AlO(OH)-SPCA NP
effluent vs. number of PV for the squeeze simulation of AlO(OH) squeeze-simulation experiment after 1,000 PV. The final con-
(3%)-SPCA (3%)-Ca NPs experiment. Blue: returned SPCA con- centrations of Ba21 and SO2 4 ions after mixing are 106.86 and

centration measured by ICP-OES. Red: returned SPCA concen- 74.88 mg/L, respectively. Red line 5 blank with no inhibitor;
tration measured by assay method. Green: returned Al31 blue line 5 effluent diluted to 0.32 ppm; green line 5 control
concentration measured by ICP-OES. experiment where the barium and sulfate mixed solution also
contained 0.3 ppm of neat SPCA inhibitor for comparison.

approximately 10 PV. The experiment was stopped at 10 PV


because the retention of SPCA did not improve significantly. The by adding Ca2. Ca2 ions may be crosslinked among the free
efficiency of squeezing ALO(OH) (3%)-SPCA (3%) nanoinhibitor SPCA molecules and improve the adsorption of SPCA onto
is still not ideal even though 20% of SPCA is retained in the col- AlO(OH) NPs. Another possibility is that Ca2 crosslinked among
umn. However, the results showed that the addition of ALO(OH) SPCA molecules and AlO(OH)-SPCA NPs. The results are con-
NPs to the SPCA solution improves the retention percentage of sistent with the adsorption study in this research, showing that the
SPCA in the calcite column. The active concentration of SPCA adsorption of SPCA was improved by adding Ca2, and the results
was also tested by an assay method (shown as red line) when it reported in previous publications, showing that the squeeze per-
dropped to 39.6, 11.7, 4.1, and 2.8 mg/L. The actual measured formance of PPCA was improved by adding Zn2 (Kan et al.
value from an assay method is 29.6, 5.6, 3.2, and 2.1 mg/L. The 2009). The NSL is 8,972 bbl/kg for this AlO(OH) (3%)-SPCA
large difference for the first two points may be because the residue (3%) nanoinhibitor squeeze simulation with 0.6% CaCl2, which is
of free sulfate in SPCA was also measured by ICP-OES and approximately 60 times higher than squeezing the neat 3% SPCA
counted as sulfur from SPCA. Another reason is that even though solution by itself and four times higher than squeezing AlO(OH)
the calculated concentration of SPCA is 39.6 and 11.7 mg/L, the (3%)-SPCA (3%) nanoinhibitor solution. The returned polymer
active concentration at these points is only 29.6 and 11.7 mg/L, concentration was also confirmed by an assay method, shown as a
respectively. The last two data points showed that the returned red line. The results are consistent with those measured by ICP-
polymer concentration is close to the active concentration. If it is OES, indicating that the returned polymer concentration converted
assumed that return profile after 10 PV is similar to that of squeez- from sulfur concentration is equal to the active polymer concentra-
ing AlO(OH) (3%)-SPCA (1.5%) NPs reported previously (Yan tion. The returned concentration of Al3 ions is also monitored
et al. 2012 a, b), there should be only 6% of SPCA retained in the (green line). Al3 concentration is only 23.6 mg/L, indicating that
column and the concentration of returned polymer should drop to there is only a small amount of AlO(OH)-SPCA NPs flowing out
and be stable at 0.3 ppm after 1,000 PV. The estimated NSL is with polymer in solution phase. Thus, AlO(OH)-SPCA NPs were
2,310 bbl/kg. The returned concentration of Al3 ions is also crosslinked by Ca2 ions. The Al3 concentration dropped quickly
monitored (green line). Al3 concentration is up to 7330 mg/L, from 23.6 to 0.2 ppm in approximately 1.5 PV and remained stable
indicating that the returned polymer is accompanied with the loss for 200 PV. Then, it steadily increased to 1.1 ppm in 380 PV and
of AlO(OH) NPs. Aluminum concentration dropped from 7330 decreased gradually to 0.7 ppm in 1,000 PV. The increased Al3
mg/L to below 1 ppm after 2 PV and remained at approximately and SPCA concentration may be caused by the addition of Ca2
0.3 mg/L for 10 PV. There is approximately 40% AlO(OH) NPs ions. After 1,000 PV, only 2% of AlO(OH) NPs flowed out.
retained in the column after the first 3 PV. The flow-out As shown in Fig. 12, the inhibition efficiency of the returned
AlO(OH)-SPCA NPs indicated that the NPs may transport SPCA from the squeeze simulation of AlO(OH)-SPCA-Ca NPs
through the porous media. experiment was similar to that of the original SPCA for barite in-
hibition. Barite at SI 1.7 (SR 50) can be effectively inhibited
for more than 2 hours at room temperature. These results showed
Squeeze Simulation of AlO(OH) (3%)-SPCA (3%)-Ca21 that the sulfonated polymer released from the AlO(OH) NPs is
Nanoinhibitor. Results of squeeze simulation of AlO(OH) (3%)- still effective after desorption. Therefore, the result showed that
SPCA (3%) nanoinhibitor with presence of 0.6% CaCl2 in a there is no chemical bonding between SPCA and AlO(OH) NPs.
ground-Iceland-spar calcite column are shown in Fig. 11 (blue SPCA released into brine solution still can retain its scale-inhibi-
line). The initial concentration of returned polymer is only 6393 tory efficiency.
mg/L, which is approximately one-third of the maximum value of
squeezing AlO(OH) (3%)-SPCA (3%) nanoinhibitor without
Ca2. There is approximately 62.7% of total squeezed SPCA Conclusions
retained in the column after the first 3 PV, which is more than three This paper reviewed the synthesis and characterization of
times higher than that of squeezing AlO(OH) (3%)-SPCA (3%) AlO(OH)-SPCA NPs. Particle size can be decreased to 20 to
nanoinhibitor alone. SPCA concentration dropped from 6393 mg/ 60 nm, with narrow size distribution. They are stable in 1% KCl,
L to 10 mg/L during 60 PV, then decreased to 1 mg/L in approxi- pH measurements of 5 to 9, and temperature from 25 to 110 C.
mately 290 PV. It keeps fluctuating from 0.5 to 0.9 ppm during The previously discussed results demonstrate that AlO(OH)-
1,000 PV. Approximately 57% of the total injected inhibitors was SPCA nanoinhibitors could be applied at realistic oilfield condi-
flushed out of the column in 1,000 PV. The results showed that tions. Sorption study of SPCA showed that concentration of
retention of AlO(OH) (3%)-SPCA (3%) is significantly enhanced SPCA in solid phase increased when pH of SPCA decreased. The

692 August 2014 SPE Journal


addition of Ca2 ions can increase the sorption of SPCA under Heath, S.M., Sim, M., Archibald, M., et al. 2008. Development of a Visco-
the same condition. Sorption of PPCA onto AlO(OH) NPs showed sified Scale Inhibitor for Improving Placement in Acid Fractured
behavior similar to that of SPCA. More addition of polymeric Limestone Reservoirs. Paper SPE 114046 presented at the SPE Inter-
scale inhibitors after maximum adsorption will desorb polymers national Oilfield Scale Conference, Aberdeen, Scotland, UK, 2829
from AlO(OH) NPs. However, for DTPMP, the adsorption kept May. http://dx.doi.org/10.2118/114046-MS.
stable with continuous addition of phosphonate after peak value. James, J.S., Frigo, D.M., Townsend, M.M., et al. 2005. Application of a
Squeeze performance of neat 3% SPCA showed results similar to Fully Viscosified Scale Squeeze for Improved Placement in Horizontal
those of 1% SPCA. The NSL is only 152 bbl/kg. Squeeze per- Wells. Paper SPE 94593 presented at the SPE International Sympo-
formance of AlO(OH) (3%)-SPCA (3%) nanoinhibitors suspen- sium on Oilfield Scale, Aberdeen, Scotland, UK, 1112 May. http://
sion shows a limited improvement, which has estimated NSL of dx.doi.org/10.2118/94593-MS.
2,310 bbl/kg. Squeeze performance of ALO(OH) (3%)-SPCA Jordan, M. M., Sorbie, K. S., Griffin, P., et al. 1995. Scale Inhibitor Adsorp-
(3%)-Ca nanoinhibitors suspension shows a return performance tion/Desorption vs. Precipitation: The Potential for Extending Squeeze
for 1,000 PV at or above 0.5 ppm. There is 77% SPCA retained in Life While Minimising Formation Damage. Paper SPE 30106 presented
the column in the first 3 PV. After 1,000 PV of flowing synthetic at the SPE European Formation Damage Conference, The Hague, the
brine, 47% of total injected SPCA still retained in the column. Netherlands, 1516 May. http://dx.doi.org/10.2118/30106-MS.
The NSL has been improved nearly 60 times and four times com- Kan, A. T., Fu, G., Alsalari, H. A., et al. 2009. Enhanced Scale-Inhibitor
pared with that of the neat 3% SPCA alone and ALO(OH) (3%)- Treatments With the Addition of Zinc. SPE J. 14 (4): 617626. http://
SPCA (3%) NPs. SPCA from the column effluent retains its scale- dx.doi/org/10.2118/114060-PA.
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more than 2 hours, indicating that polymers are physically of an Aminoalkylphosphonate onto Calcite. J. Colloid Interf. Sci. 281
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of SPCA remain the same. These results showed a new scale- hibitor Retention in Carbonate-Rich Formation During Squeeze
treatment nanotechnology for efficiently squeezing polymeric Treatment. SPE J. 9 (3): 280239. http://dx.doi.org/10.2118/80230-
scale inhibitors with sulfonate groups. Transport of ALO(OH)- PA.
SPCA NPs in intact oilfield core is currently being studied. Kan, A. T., Oddo, J. E. and Tomson, M. B. 1994. Formation of Two Cal-
cium Diethylenetriaminepentakis(methy1ene phosphonic acid) Precip-
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Acknowledgments 14501455. http://dx.doi.org/10.1021/la00017a022.
This work was financially supported by the Brine Chemistry Con- Kan, A. T. and Tomson, M. B. 2012. Scale Prediction for Oil and Gas Pro-
sortium companies of Rice University, including Baker Hughes, duction. SPE J. 17 (2): 362378. http://dx.doi.org/10.2118/132237-
BP, Champion Technologies, Chevron, Clariant, ConocoPhillips, PA.
Dow, Halliburton, Hess, Kemira, Kinder Morgan, Marathon Oil, Kelland, M. A. 2006. Production Chemicals for the Oil and Gas Industry.
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August 2014 SPE Journal 693


Xiao, J., Kan, A. T. and Tomson, M. B. 2001. Acid-Base and Metal Com- Chao Yan is a research scientist at the Department of Civil
plexation Chemistry of Phosphino-polycarboxylic Acid under High and Environmental Engineering, Rice University, Houston. He
Ionic Strength and High Temperature. Langmuir 17 (15): 46614667. holds a PhD degree in chemistry from George Washington Uni-
http://dx.doi.org/10.1021/la001720m. versity, Washington, D.C.
Yan, C., Kan, A. T., Wang, W., et al. 2012a. Synthesis and Size Control of Amy Kan is a codirector of the Brine Chemistry Consortium,
Monodispersed Al-sulphonated Polycarboxylic Acid (Al-SPCA) Rice University. She holds a PhD degree from Cornell University.
Nanoparticles with Improved Squeeze Performance and Their Trans- Kan serves as an associate editor for SPE Journal and as a
port in Porous Media. Paper SPE 155267 presented at SPE Interna- member of the executive committees for the SPE International
tional Oilfield Nanotechnology Conference, Noordwijk, The Oilfield Scale Conference and the SPE International Nano-
Netherlands, 1214 June. http://dx.doi.org/10.2118/155627-MS. technology Conference.
Yan, C., Kan, A. T., Wang, W., et al. 2012b. Boehmite Based Sulphonated Wei Wang is a research scientist at the Department of Civil
Polymer Nanoparticles with ImprovedSqueeze Performance for Deep- and Environmental Engineering, Rice University. She holds a
water Scale Control. Paper OTC 24252 presented at 2013 Offshore PhD degree in chemistry from Columbia University.
Technology Conference, Houston, Texas, 69 May. http://dx.doi.org/
Fei Yan is a research scientist at the Department of Civil and
10.4043/24252-MS. Environmental Engineering, Rice University. He holds a PhD
Yoldas, B.E. 1975. Alumina Sol Preparation from Alkoxides. Ceram. degree in civil engineering from the University of Texas at Austin.
Bull. 54 (3): 289290.
Zhang, P., Fan, C., Lu, H., et al. 2011a. Synthesis of Crystalline-Phase Lu Wang earned her bachelors degree in environmental sci-
ence from Nankai University, Tianjin, China. She holds a mas-
Silica-Based Calcium Phosphonate Nanomaterials and Their Transport
ters degree in civil and environmental engineering from Rice
in Carbonate and Sandstone Porous Media. Ind. Eng. Chem. Res. 50 University and is pursuing a PhD degree in environmental engi-
(4): 18191830. http://dx.doi.org/10.1021/ie101439x. neering at Rice University. Wangs doctoral research focused
Zhang, P., Kan, A. T., Fan, C., et al. 2011b. Silica-Templated Synthesis of on application of carbon-based nanomaterials for oil detec-
Novel Zinc-DTPMP Nanomaterials: Their Transport in Carbonate and tion and study of polymer transport in carbonate and sand-
Sandstone Media During Scale Inhibition. SPE J. 16 (3): 662671. stone porous media.
http://dx.doi.org/10.2118/130639-PA. Mason B. Tomson has been a professor of civil and environ-
Zhang, P., Shen, D., Fan, C., et al. 2010. Surfactant-Assisted Synthesis of mental engineering at Rice University since 1987. He holds a
Metal-Phosphonate Inhibitor Nanoparticles and Transport in Porous PhD degree in physical chemistry from Oklahoma State Univer-
Media. SPE J. 15 (3): 610617. http://dx.doi.org/10.2118/121552-PA. sity, Stillwater, Oklahoma.

694 August 2014 SPE Journal

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