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Summary terpolymers (Collins et al. 1999). Thus, the use of such inhibitors
Polymeric scale inhibitors are widely used in the oil and gas field in squeeze treatment is very expensive. Therefore, it is very im-
because of their enhanced thermal stability and better environ- portant and challenging to improve the squeeze performance of
mental compatibility. However, the squeeze efficiency of such sulfonated polymers so they can be used efficiently.
threshold inhibitors, not only polymeric scale inhibitors but also Generally, enhancing the efficiency of squeeze treatments is one
phosphonates, is typically poor in conventional squeeze treatment. of the main topics for scale inhibitors, which depends upon the treat-
In this research, nanoparticle (NP)-crosslinked polymeric scale ment lifetime of specific inhibitors. The squeeze lifetime of phospho-
inhibitors were developed for scale control. Nearly monodis- nates can be extended by performing precipitation squeeze, in which
persed boehmite [c-AlO(OH)] NPs with average size of 2.8 nm long-term inhibitor flowback with produced brine is controlled by
were synthesized and used to crosslink sulfonated polycarboxylic their low solubility (Kan et al. 1994; Jordan et al. 1995; Friedfeld
acid (SPCA). Crosslinked AlO(OH)-SPCA nanoinhibitors were et al. 1998; Frostman et al. 1998; Xiao et al. 2001; Kan et al. 2004;
produced and developed to increase the retention of SPCA in for- Tomson et al. 2006). The other way to improve efficiency is to mix
mations by converting liquid-phase polymeric scale inhibitors metal ions such as Mg2 and Zn2 with scale-inhibitor solutions. By
into a viscous gel. Study of sorption of SPCA onto AlO(OH) NPs introducing Zn2 ions to BHPMP (bis-hexamethylenetriaminepenta(-
under different pHs with and without assistance of Ca2 was dis- methylenephosphonic acid)) and PPCA pill solutions, squeeze per-
cussed. In addition, study of sorption of various types of scale formance of both inhibitors was improved (Kan et al. 2009). In
inhibitors [SPCA; phosphino-polycarboxylic acid (PPCA); and addition, nanoinhibitors were also developed to carry and deliver
diethylenetriaminepentatakis(methylene phosphonic acid) (DTPMP)] scale inhibitors. Ca-DTPMP, Zn-DTPMP, and SiO2-Zn-phosphonate
onto AlO(OH) NPs was performed. Squeeze simulation of neat 3% NPs were synthesized to lengthen the squeeze lifetime (Shen et al.
SPCA, AlO(OH) (3%)-SPCA (3%) NPs, and AlO(OH) (3%)-SPCA 2008; Zhang et al. 2010; Zhang et al. 2011a, b). Al-SPCA inhibitor
(3%)-Ca NPs was investigated. The results showed that the addition NPs were also developed to increase the retention of sulfonated poly-
of Ca2 ions improves the squeeze performance of SPCA, and the carboxylic acid (Yan et al. 2012a, b). NSL (the number of barrels of
normalized squeeze life (NSL) of such material (8,952 bbl/kg) was produced water protected per kilogram of inhibitor injected) is used to
improved by a factor greater than 60 compared with that of SPCA evaluate and compare the squeeze performance of different scale
alone (152 bbl/kg). inhibitors (Kan et al. 2009).
Alternatively, viscous solutions or gels may be an effective
approach to improve both placement and retention of polymeric
Introduction scale inhibitors in heterogeneous reservoir formations. Viscous
Threshold scale inhibitors, including phosphonates and polymeric fluids with both Newtonian and non-Newtonian properties were
scale inhibitors, are commonly used in the oil and gas industry to investigated experimentally and theoretically in the past decade to
prevent scale formation, which reduces and even ceases produc- better control their placement (Sorbie et al. 2006; Heath et al.
tion and increases operation cost (Rosenstein 1936; Kan et al. 2008; Selle et al. 2009). Simulation of applying a shear-thinning-
2005; Kelland 2006; Kan and Tomson 2012). Squeeze treatment inhibitor slug showed dramatic effects on inhibitor placement in a
of such scale inhibitors is the most widely applied and most effi- linear heterogeneous system (Sorbie et al. 2006). Field tests of
cient approach to prevent scale formation. But with increased con- squeezing viscosified scale inhibitors have shown successful pre-
cerns toward the environment, phosphonates are prohibited in the vention of scaling (Selle et al. 2009). The viscosity of squeezed
North Sea. Moreover, they are perceived to be unstable under species and their retention could be increased by mixing various
high-temperature conditions compared with polymeric scale types of polymers. Viscous fluids based on xanthan have been
inhibitors, which typically have better thermal stability (Graham used in the central North Sea for horizontal wells. More than 25%
et al. 1998; Wang and Wylde 2009; Fan et al. 2011; Wang et al. of injected fluid can go through the toe section of the wells by
2012). Sulfonated polymers such as sulfonated polycarboxylic manipulating injection rate, indicating the enhanced placement of
acids have been developed to meet the increasingly strict bioaccu- scale inhibitors. The squeeze performance of such fluids is either
mulation, biodegradation, and ecotoxicity regulations (Dickinson the same or improved compared with that of the conventional
et al. 2011). Sulfonated polymers with molecular weight of 2,000 squeeze treatments. There is no formation damage from squeezing
have better thermal stability and brine compatibility, and a higher viscous fluid in both laboratory and field tests (James et al. 2005).
biodegradation rate (Dickinson et al. 2011; Wang et al. 2012). Compared with the solid-state scale inhibitors, which are com-
However, sulfonated polymeric scale inhibitors are well-known to monly introduced during the stimulation process, viscous scale
have poor squeeze performance because of their inertness toward inhibitors could also be delivered by means of the fracturing pro-
formation rock. Squeeze performance of sulfonated polymer is cess. However, tests of compatibility of viscous solutions or gels
even poorer than that of polyacrylates and polyacrylate-based with fracturing fluid should be performed. In addition, the conduc-
tivity of the proppant pack should not be affected by the use of
such materials (Powell et al. 1995; Gupta et al. 2008). Because
Copyright V
C 2014 Society of Petroleum Engineers
most solid-state inhibitors contain phophonates, how to make
This paper (SPE 164086) was accepted for presentation at the SPE International polymeric scale inhibitors solid is still challenging. NP-enhanced
Symposium on Oilfield Chemistry, The Woodlands, Texas, USA, 810 April 2013, and
revised for publication. Original manuscript received for review 26 February 2013. Revised
squeeze performance for polymeric scale inhibitors could provide
manuscript received for review 1 August 2013. Paper peer approved 18 September 2013. an effective approach to produce polymeric-scale-inhibitor solids.
120
Fig. 2TEM image of AlO(OH) NPs with average size of 2.8 nm.
100
80
Counts
60
40
20
0
1.24
1.46
1.71
2.01
2.37
2.79
3.28
3.86
4.54
5.34
6.28
7.39
8.69
10.22
Size (nm)
Size (nm)
Investigation of Particle Stability and Viscosity. Stability of
Fig. 5DLS result of hydrodynamic radius of AlO(OH) (3%)- AlO(OH)-SPCA NPs was studied under different temperatures,
SPCA (3%) NPs with average size of 54 nm with narrow size salinities, and pH measurements because these are three important
distribution. parameters to be considered in inhibitor squeeze processes. To
Average NP radius 54 nm
Column dimension 1-cm length; 0.6-cm inner diameter
Calcite-particle/glass-bead radius 106 to 180 lm
Porosity 0.45
Initial SPCA concentration 3%
pH of SPCA 5.5
AlO(OH)-SPCA NPs concentration AlO(OH) 3%, SPCA 3%
Electrolyte composition 1% KCl
Flow rate 50 ft/D
Temperature 70 C
Pressure 1 atm
Shut-in time 16 hours
Brine composition 1 M NaCl, 0.1 M CaCl2, 7 mM ADA buffer, pH 6.6
Synthetic brine with the same composition as that used in squeeze other types of scale inhibitors, experiments have been designed
simulation was used to make a cationic solution containing and carried out. In Fig. 6, adsorption isotherms of SPCA onto
1.56 mM BaCl2 (Solution A), an anionic solution containing AlO(OH) NPs under different pH values, with and without assist-
1.56 mM Na2SO4 (Solution B), and an inhibitor in sulfate solution ant of Ca2 ions, have been shown. Without adding Ca2 ions,
containing 0.6 mg/L SPCA and 1.56 mM Na2SO4 (Solution C). concentration of solid-phase SPCA reached the peak value when
The blank experiment was performed by adding 7 cm3 each of SPCA was added for approximately 1 hour. Then, it dropped with
Solutions A and B with magnetic stirring in a 30-cm3 glass vial at more addition of SPCA for up to 3 hours. Note that the rate of
room temperature to determine the barite-nucleation rate in the SPCA addition is equal to adding 1% SPCA to the solution per
absence of inhibitor by use of the turbidity method (He et al. hour. The maximum adsorption of SPCA onto AlO(OH) NPs
1994). Then, 7 cm3 each of Solutions A and C were mixed to increases from 219 to 323 g/kg when pH of the SPCA decreases
determine the nucleation-inhibition efficiency of the neat SPCA at from 5 to 1. However, with presence of Ca2 ions, the concentra-
0.3 mg/L. Finally, an effluent sample collected from squeeze sim- tion of solid-phase SPCA increased continuously with an increase
ulation experiment of AlO(OH)-SPCA NPs after 2,000 PVs was of calcium concentration. After the 3-hour addition, 387 mg/g of
adjusted to 0.3-mg/L concentration by dilution with synthetic SPCA was adsorbed onto the AlO(OH) NPs (orange line), and it
brine and Na2SO4 was added to a final sulfate concentration of is five times higher than the adsorption without Ca (green line). In
1.56 mM (Solution D). Then, 7 cm3 of Solution A was mixed addition, pH change of the reaction systems with time is displayed
with 7 cm3 of Solution D to determine the inhibition efficiency of in Fig. 7. pH values decreased with time when SPCA at pH was
SPCA in the effluent solution of the squeeze-simulation added, and increased in other experiments. All pH values reached
experiment. a plateau for the approximately 1-hour addition of SPCA and
stayed relatively stable for up to 3 hours. The stabilized pH values
Results and Discussion are all higher than the expected values when mixing AlO(OH)
NPs with specific SPCA solution. For example, when SPCA at pH
Sorption Study and Reaction Mechanism. To better understand
5 was added to AlO(OH) NPs (pH 3.3), the equilibrium pH after
the reaction and sorption mechanism and to extend research to
1 hour is approximately 5.5, indicating the production of hydroxyl
group. Thus, the proposed reaction mechanism is ion exchange
SPCA pH = 1 SPCA pH = 3 SPCA pH = 5 SPCA pH = 5 with Ca
between SPCA molecules and OH groups in AlO(OH) NPs,
450 which is accompanied by increase of pH. It is consistent with the
previously reported study of adsorption of phosphate onto
Solid Phase Conc. (g/KgAlOOH)
400
300 6
250 5.5
200 5
150 4.5
pH
100 4
50 3.5
0 3
0 5 10 15 20 25 30
2.5
Solution Phase Conc. (g/L)
2
0 50 100 150 200
Fig. 6Study of SPCA sorption onto AlO(OH) NPs where the
AlO(OH) NPs are at 3.3 pH at 70 C and the SPCA solution was Time (min)
adjusted to pH measurements of 1, 3, and 5 and slowly added
into the AlO(OH) solution. Under pH 5, Ca21 was added to Fig. 7The pHs change with time when SPCA with various pH
assist the SPCA adsorption. BluepH of SPCA 5 1; redpH of values was added to AlO(OH) NPs at pH 3.3 (70 C). Blueinitial
SPCA 5 3; greenpH of SPCA 5 5; yellowpH of SPCA 5 5 pH of SPCA 5 1; redinitial pH of SPCA 5 3; greeninitial pH
with Ca21. of SPCA 5 5; yellowinitial pH of SPCA 5 5 with Ca21.
200 100
10
150
1
100 0.1
0.01
50 0 20 40 60 80 100
PV
0
0 5 10 15 20 25
Fig. 9Plot of the SPCA concentration in the effluent vs. the
Solution Phase Conc. (g/L)
PV of effluent for the squeeze simulation of neat-3%-SPCA
experiment. Blue: returned SPCA concentration measured by
Fig. 8Study of SPCA, PPCA, and DTPMP sorption onto ICP-OES. Red: returned SPCA concentration measured by
AlO(OH) NPs where the AlO(OH) NPs are at 3.3 pH at 70 C. All assay method.
inhibitor solutions were adjusted to pH 3 and 25.7% active con-
centration. Blue 5 SPCA; red 5 PPCA; green 5 DTPMP.
added. The amount of released Al3 ions from AlO(OH) NPs is
independent of polymer sorption.
AlO(OH) NPs (Watanabe et al. 2011). The peak pH value In Fig. 8, adsorption isotherms of other scale inhibitors such as
appeared in the 1-hour addition, which is consistent with the time PPCA and DTPMP were demonstrated. Compared with SPCA,
at which maximum value of solid-phase concentration of SPCA concentration of solid-phase PPCA and DTPMP reached maxi-
appears. It demonstrated that the adsorption process ceased when mum value also in the approximately 1-hour addition. It is con-
exchange of all hydroxyl groups finished. Therefore, at lower pH sistent with the proposed mechanism and confirms that the
values, when more carboxylate and sulfonate groups were proto- maximum adsorption of all three scale inhibitors is constrained by
nated, reactions were driven forward compared with that under the ALO(OH) NP surface area. The peak values of adsorbed scale
pH 5, when the exchanged OH are neutralized. The adsorption inhibitors are similar and range from 232 to 255 g/Kg ALO(OH),
of SPCA onto the AlO(OH) NPs is limited to the surface area indicating the maximum adsorption is not affected or is only
of NPs. slightly affected by the type of scale inhibitor. When total concen-
At pH 5.5 without addition of calcium, the maximum adsorp- tration of scale inhibitors increased to 3%, both polymeric scale
tion of SPCA onto AlO(OH) is 219 mg/g. The calculated surface inhibitors (SPCA and PPCA) were desorbed from ALO(OH) NPs.
area of 3% AlO(OH) NPs is approximately 660 m2/g. If the nomi- The concentration of solid-phase SPCA and PPCA dropped from
nal surface-area coverage for SPCA is assumed to be 1 m2/mg, 243 and 255 to 174 and 121 g/kg, respectively. However, there is
then the adsorption is equivalent to approximately 30% of mono- no DTPMP released from ALO(OH) NPs when more phospho-
molecular surface coverage on AlO(OH) particles. However, with nates were added, which is consistent with the previous study
assistance of calcium, the maximum adsorption is 387 mg/g (Watanabe et al. 2011). The concentration of solid-phase DTPMP
AlO(OH). Thus, the monomolecular surface coverage on keeps stable at 232 g/kg.
AlO(OH) particles by SPCA is increased to approximately 53%,
which is approximately 2 times higher than that of experiment
without calcium. Maximum adsorption can be controlled not only Squeeze Simulations of Neat-3%-SPCA Solution. Fig. 9 is a
by pH but also by the addition of metal ions. More SPCA de- plot of the 3%-SPCA return curve. It is constructed by plotting
sorbed from the AlO(OH) NPs when total concentration of SPCA the returned polymer concentration in solution vs. the total vol-
increased to 3% (3-hour addition) without addition of calcium. ume of return flow, normalized by the column PV. The polymer
Concentration of Al3 ions increased slightly when SPCA was concentration peaked at 31 102 mg/L and decreases to approxi-
mately 1 mg/L in approximately 12 PV. There is only 0.7% of
total squeezed SPCA retained in the column after the first 3 PV.
SPCA-ICP SPCA-assay Al
Then, it decreased to less than 0.1 mg/L within 80 PV. No poly-
100000 mer is detected after 80 PV. The active concentration of SPCA is
measured by assay (red square). This result is consistent with the
10000
Polymer conc. (mg/L)
Turbidity (NTU)
1000
Polymer conc. (mg/L)
25
100 20
10 15
10
1
5
0.1
0
0 20 40 60 80 100 120 140
0.01
Time (min)
0.001 Blank 0.3 ppm SPCA 0.32 ppm SPCA from effluent
0 200 400 600 800 1000 1200
PV Fig. 12Inhibition-efficiency test of column effluent from
squeeze simulation of AlO(OH) (3%)-SPCA (3%)-Ca NPs experi-
Fig. 11Plot of the SPCA and aluminum concentrations of the ment. 50 cm3 of effluent is collected from the AlO(OH)-SPCA NP
effluent vs. number of PV for the squeeze simulation of AlO(OH) squeeze-simulation experiment after 1,000 PV. The final con-
(3%)-SPCA (3%)-Ca NPs experiment. Blue: returned SPCA con- centrations of Ba21 and SO2 4 ions after mixing are 106.86 and
centration measured by ICP-OES. Red: returned SPCA concen- 74.88 mg/L, respectively. Red line 5 blank with no inhibitor;
tration measured by assay method. Green: returned Al31 blue line 5 effluent diluted to 0.32 ppm; green line 5 control
concentration measured by ICP-OES. experiment where the barium and sulfate mixed solution also
contained 0.3 ppm of neat SPCA inhibitor for comparison.