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EQUALANCER and DUALACED are trademarks owned by Alfa Laval Corporate AB.
ERC00208EN 0805
Refrigeration applications Benefits
The brazed plate heat exchanger (BHE) is a well-established ground source heat pumps, using the earth or water surface
component in a refrigeration plant. In refrigeration plants where to add or reject the heat.
Extensive range of BHE models providing wide range of
Alfa Laval BHEs are installed, typical equipment includes:
The BHE is an efficient solution for a range of functions in the
1 cooling capacities from 0.5 to 600 kW.
Chiller: Cools water or brine and rejects the heat to air or refrigeration plant. The most common of these involve trans-
water. The water is transported by a hydraulic system ferring heat from two basic media: the refrigerant as the primary
through different types of heat exchanger to cool air in an fluid (HFC or natural gas) and water or brines as the second-
air conditioning system or to cool manufacturing or indu- ary fluid:
strial processes. Two basic systems are normally used to Evaporator, dry expansion, cooling water, Patented innovations, the Equalancer and Dualaced
drive chillers: a compressor driven by an electric motor, Condenser, rejecting or recovering heat to water, 2 systems, give high heat transfer performance.
based on a vapour compression refrigeration cycle; or a Desuperheater for partial heat recovery to water,
heat-driven system (steam, burning natural gas), based on Economizer, cooling liquid refrigerant and superheating
an absorption refrigeration cycle. vapour refrigerant.
Heat pump: A type of water chiller that can also run in a Other possible functions:
Equalancer system provides a heat transfer surface saving
reverse cycle, also called a water-source heat pump. In this
case the primary function is heating water and rejecting the
Subcooler to cool down the liquid refrigerant using well water,
Intermediate heat exchangers used in the absorption cycle
3 of 20% compared to BHE with traditional distribution system.
cool to air or water. The heated water warms up air in the to preheat the diluted solution or to pre-cool the concentra-
air conditioning system. Another variation of this system is ted solution.
Condenser Desuperheater
Evaporator
2 3
The Alfa Laval brazed heat exchanger
Developed in the late seventies, the Alfa Laval BHE is the original brazed plate heat
exchanger. The BHE concept is a variation on the traditional plate and frame heat
exchanger, but without gaskets and frame parts.
Material
The brazed plate heat exchanger (BHE) consists of thin
corrugated stainless steel plates which are vacuum brazed
together using copper as the brazing material. Copper
brazed units can be used for numerous of applications.
However, for food applications and applications involving
aggressive fluids, copper brazed units are not suitable.
For those applications, the optimal solution is an AlfaNova
Fusion Plate Heat Exchanger made of 100% stainless steel.
4 5
Equalancer system Multipass
Alfa Laval Research & Development has developed innovative system it is possible to obtain a double mixing of refrigerant The design options of the brazed heat exchanger are extensive.
solutions for the refrigerant fluid distribution inside a BHE. into two successive volumes. This ensures a more balanced The heat exchanger can be designed as a multipass unit,
These have been laboratory tested using HCFC and HFC distribution system through all the plate channels which different types of connections are available, and there is the
refrigerants with excellent results. reduces fluctuations in the superheating effect. option of choosing the location of the connections.
Alfa Laval offers a wide range of standard heat exchanger
The two phase flow coming into the evaporators is mixed by Pressed into the plate, the Equalancer system guarantees models and sizes, tailor-made for HVAC applications and
the patented distribution systems X or EQ which stabilizes high quality and repeatability of plate design and performance. available from stock. Naturally, customer-specific designs are
the flow and increases performance. available on request.
The Equalancer system does not have an adverse effect on
The performance of the evaporators in the AlfaChill series the BHE operating as condenser since the pressure drop is
(AC30, 50, 70, 80, 120, 130, 250 and 350) has been negligible.
continuously improved. Using the patented Equalancer
Production
Alfa Laval is leading the trend towards optimal quality. We do solutions, products with higher technical performance and a
it with advanced production technology in high volumes. We focus on energy savings. Quality must prevail through the
do it with new technology through constant research and whole chain from development to aftersales. All our brazed
development. We do it through deliveries and service. As a heat exchangers are individually leak and pressure tested to
leading global manufacturer we do it by offering a complete ensure first-class quality, and Alfa Laval has approvals from all
range of heat exchangers. Our knowledge gives you the best major approval bodies.
BHE features
Dualaced system
The real dual circuit patented by Alfa Laval in a solution with that at partial load (only one compressor running) water cool-
diagonal flow is obtained by means of pressed plates. The ing is uniform and performance is maximized. Alfa Laval has
BHE can be connected with two independent refrigerant cir- implemented the Dualaced real dual circuit (DQ) in the AC80,
cuits. The special design ensures that each refrigerant circuit 130, 250 and 350 BHE models. Stacking machine Brazing oven
is in contact with the entire water flow. The main advantage is
Water in
R2 out
R1 out
R1 in
R2 in
Water out
Testing machine
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Dimensional data
BHE Data & Dimensions AC10 CB27 AC30 CB52 AC50 AC70 CB76 AC80 AC120 AC130 AC250 AC350
W Cooling capacity range CC [kW] 1-4 (*) 5-30 10-30 10-55 10-90 (*) 40-80 50-200 50-200 150-450 300-600
F A Channel type H L, M, H EQ L, M, H HX H, M H, L, M EQ EQ DQ EQ/DQ EQ/DQ
Distribution system type - - Equalancer - X X - Equalancer Equalancer Equalancer Equalancer Equalancer
Double refrigerant circuits Dualacer - - - - - - - Dualacer - Dualacer Dualacer Dualacer
Standard design pressure S3-S4/S1-S2 side [barg] 32/32 32/32 32/32 32/32 32/30 32/32 32/32 32/25 32/30 34/25 32/32 32/32
Standard min/max design temp. [C] -160/175 -160/175 -50/150 -160/175 -50/150 -196/150 -160/175 -50/150 -50/150 -50/150 -50/150 -160/150
S4.2 S4.1
High design pressure S3-S4/S1-S2 side [barg] 49/49 45/45 45/32 45/45 45/45
Channel volume, S3-S4/S1-S2 side [l] 0.02/0.02 0.05/0.05 0.028/0.028 0.095/0.095 0.095/0.095 0.095/0.095 0.25/0.25 0.08/0.08 0.21 0.16 0.45/0.4 0.45/0.4
Maximum number of plates 50 150 120 150 150 150 190 118 200 230 270 270
HDE Height, H [mm] 208 310 325 526 526 526 618 390 617 487 741 741
Width, W [mm] 77 111 93 111 111 111 191 195 192 247 324 324
Vertical connection distance, E, D [mm] 172 250 269 466 466 466 519 296 519 391/397 599/628 599/628
G
Horizontal connection distance, F, G [mm] 42 50 39/40 50 50 50 92 120.8/119.6 92 157.2/163.7 211/232 211/232
S3.1 S3.2
Plate pack length, A [mm] 8+(2.35*NP) 9+(2.4*NP) 9+(1.5*NP) 10+(2.4*NP) 10+(2.4*NP) 9.5+(2.3NP) 10+(2.85*NP) 12+(1.96*NP) 11+(2.35*NP) 8+(2.2*NP) 13.5+(2.82*NP) 13.5+(2.82*NP)
Weight, empty [kg] 0.7+(0.06*NP) 1.2+(0.13*NP) 1+(0.09*NP) 1.8+(0.23*NP) 1.8+(0.23*NP) 2.3+(0.17NP) 7+(0.44*NP) 3.45+(0.24*NP) 7.6+(0.44*NP) 6.5+(0.38*NP) 13+(0.82*NP) 13+(0.84*NP)
(*) recommended for applications with low refrigerant pressure drop as desuperheater and oil cooler NP = number of plates Design pressure and temperature could have different values depending on the notified body.
X
Support feet AC10 CB27 AC30 CB52 AC50 AC70 CB76 AC80 AC120 AC130 AC250 AC350
Y Z Height, X (mm) - - - - - 199 - 199 101 135 135
Width, Y (mm) - - - - - 208 - 208 200 290 290
Length, Z (mm) - - - - - A+120 - A+120 A+42 A+54 A+54
Support feet material - - - - - Carbon steel galvanized
Standard connections
AC10 POSITION NAME SIZE TYPE AC80DQ POSITION NAME SIZE TYPE
Ref IN S3 S3 H22, H51, H52, D57 ODS 5/8
G21 ODS 18 mm Internal soldering Ref IN
Ref OUT S4 S3 H56, H58, H30 ODS 7/8
Internal soldering
Water side S1-S2 , T1-T2 A21 3/4 Ext. threaded (ISO 228/1-G) S4 D27 ODS 11/8
Ref OUT
S4 D26 ODS 13/8
CB26/27 STD POSITION NAME SIZE TYPE S1-S2 , T1-T2 C31 1/2 Int. threaded (ISO 228/1-G)
S3 H21 ODS 11/8 Internal soldering Water side
Ref IN S1-S2 , T1-T2 B33 11/2 Ext. threaded (ISO 228/1-G)
S3 R21 11/4 12UNF Rotalock
S4 H21 ODS 11/8 Internal soldering
Ref OUT
S4 R21 11/4 12UNF Rotalock
S1-S2 AC120EQ POSITION NAME SIZE TYPE
Water side B21 1 Ext. threaded (ISO 228/1-G)
T1-T2 S3 H56, H57 ODS 7/8
Ref IN
S3 L54, L55, L56 ODS 11/8 Internal soldering
AC30 STD POSITION NAME SIZE TYPE Ref OUT S4 D21 ODS 21/8
H27-H62 ODS 3/8 - 1/2
Ref IN S3 S1-S2
H65, H66, H67 ODS 5/8 Internal soldering Water side B23 2 BSP Ext. threaded (pipe thread ISO 228/1)
T1-T2
Ref OUT S4 H23-H21 ODS 7/8 - 11/8
Water side S1-S2 , T1-T2 B21 1 BSP Ext. threaded (ISO 228/1-G)
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Evaporator Evaporator
R407C Tdew = 4.5C R404a Tdew = -10C R404a Tdew = -15C R407C Tdew = 4.5C R404a Tdew = -10C R404a Tdew = -15C
H2O 12/7C 30% eth gly 0/-5C 35% eth gly -5/-10C H2O 12/7C 30% eth gly 0/-5C 35% eth gly -5/-10C
R407C Tdew = 4.5C R404a Tdew = -10C R404a Tdew = -15C AC130DQ Evaporator
H2O 12/7C 30% eth gly 0/-5C 35% eth gly -5/-10C R407C Tdew = 4.5C R404a Tdew = -10C R404a Tdew = -15C
H2O 12/7C 30% eth gly 0/-5C 35% eth gly -5/-10C
N. of plates kW p (kPa) kW p (kPa) kW p (kPa)
R407C Tdew = 4.5C R404a Tdew = -10C R404a Tdew = -15C R407C Tdew = 4.5C R404a Tdew = -10C R404a Tdew = -15C
H2O 12/7C 30% eth gly 0/-5C 35% eth gly -5/-10C H2O 12/7C 30% eth gly 0/-5C 35% eth gly -5/-10C
10 11
Evaporator Condenser
AC30 Condenser
R407C Tdew = 51C R134a Tdew = 49C R404a Tc = 49C
H2O 45/40C H2O 45/40C H2O 45/40C
N. of plates kW p (kPa) kW p (kPa) kW p (kPa)
20 6,5 37 6,5 37 6,5 37
24 7,8 37 7,8 37 7,8 37
30 9,7 37 9,7 37 9,7 37
36 11,6 37 11,7 37 11,7 37
44 14,3 38 14,4 38 14,4 38
54 17,4 38 17,4 38 17,4 38
60 19,5 39 19,5 39 19,5 39
70 22,9 40 22,9 40 22,9 40
80 26,3 42 26,3 42 26,3 42
100 33,0 44 33,0 44 33,0 44
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Condenser Accessories
AC250EQ Condenser
R407C Tdew = 52.5C R134a Tdew = 50C R404a Tc = 50C
H2O 40/45C H2O 40/45C H2O 40/45C
N. of plates kW p (kPa) kW p (kPa) kW p (kPa)
60 144 37 122 27 144 37
70 168 38 143 27 168 38
80 192 38 163 27 192 38
90 216 39 184 28 216 39 BHE type To fit conn. type Pipe size Type
100 240 39 204 28 240 39 AC130 P32 2 Flexible joint KIT
120 288 41 245 29 288 41 AC130 P31 2 1/2 Flexible joint KIT
140 336 42 286 31 336 42 AC250/AC350 P35 3 Flexible joint KIT
160 384 44 326 32 384 44
180 432 47 367 34 432 47 Kit adaptor sensors and blinding plugs Feet and mounting brackets
200 480 50 408 36 480 50 These extra connections are normally used with 6 connections CB27 and larger units can be delivered with feet or mounting
BHE, material is stainless steel AISI 316L. The adaptor KIT is brackets. These make the installation work easier and min-
mainly used to fit in the water temperature relief sensors for imise stresses in the connected pipes. The unit can also be
AC350EQ Condenser
the chiller control devices. Blinding plugs are common tap to bolted to the floor. AC30, CB27, AC50, AC70, AC80, CB76
R407C Tdew = 52.5C R134a Tdew = 50C R404a Tc = 50C close connections are not used. and AC120 can be wall mounted using the standard feet
H2O 40/45C H2O 40/45C H2O 40/45C frame.
N. of plates kW p (kPa) kW p (kPa) kW p (kPa) AC130, AC250 and AC350 can be supplied with feet and a
110 264 40 220 28 280 45 lifting hook to ensure safe and functional installation.
150 360 43 300 30 380 48
190 456 48 375 33 470 51
210 504 51 410 34 515 54
230 552 55 440 35 560 56
250 580 55 470 36 585 56
270 620 57 510 40 630 60
Notes:
Condenser performances are referred to counter current flow with subcooling 2K and FF= 0 [m2K/W]
Same performances with water 30/35C and Tdew=42.5C or Tdew=40C
Co-current flow need a higher Tdew +2K to get same performances, Tdew 52.5 -> Tdew 54.5, Tdew 50 -> Tdew 52C
AC30
CB26/27H Internal threaded
B21 from 1 to 1/2
CB52 (ISO 228/1-G)
AC50
Internal threaded
AC50 B32 from 11/4 to 1/2
(ISO 228/1-G)
CB76 Internal threaded
AC120 B23 from 2 to 1/2
AC130 (ISO 228/1-G)
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