Professional Documents
Culture Documents
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TITLE KARNATAKA POWER CORPORATION LIMITED
SHEET NO.
TABLE OF CONTENTS
1) INTRODUCTION
1.01 Preamble : 2
1.02 Reference drawings & documents
1.03 Material Data
1.04 Structural Configuration
1.05 Reference Codes
2) LOAD CALCULATION
2.01 Dead Load
2.02 Live Load 30
2.03 Belt Friction Load
2.04 Wind Load
2.05 Load Combinations
3) ANALYSIS RESULTS 1
6) DESIGN OF GALLERY 1
8) STAAD INPUT
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TITLE KARNATAKA POWER CORPORATION LIMITED
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1.0 INTRODUCTION
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TITLE KARNATAKA POWER CORPORATION LIMITED
SHEET NO.
1 INTRODUCTION
1.01 Preamble :
Conveyor BCN - 14A & B is part of Coal Handling Plant in the Bellary Thermal Power Station
Stage II for M/S KPCL at Karnataka. Total length of conveyor BCN - 14A & B is around 250m
and is meant for conveying the coal. Conveyor runs from JNT-12 to Crusher House. This
document presents the analysis and design of this conveyor . This Gallery has a total ten
different spans .
w Design basis
2-B016-DC00-5-0001
2-B016-DC00-6-0001
w Soil report
This Conveyor gallery comprises of 13 galleries viz GR01 to GR13 resting on top of
trestles/towers TR01 to TR09 respectively. Trestles TR01,TR03,TR04,TR06,TR07 & TR09 have
been modelled as two legged trestles. Trestles TR02,TR05 & TR08 are modelled as four legged
trestles . Trestles TR02 & TR05 are designed as four legged trestles for provision of cross-over
and staircase. Trestle TR02 is designed to take longitudinal wind drag force on galleries GR01&
GR02 and half of longitudinal wind force on trestle TR01, while trestle TR05 is designed to take
wind drag forces on galleries GR04, GR05 & GR06 and half of longitudinal wind load on
This Conveyor gallery comprises of 13 galleries viz GR01 to GR13 resting on top of
trestles/towers TR01 to TR09 respectively. Trestles TR01,TR03,TR04,TR06,TR07 & TR09 have
been modelled as two legged trestles. Trestles TR02,TR05 & TR08 are modelled as four legged
trestles . Trestles TR02 & TR05 are designed as four legged trestles for provision of cross-over
and staircase. Trestle TR02 is designed to take longitudinal wind drag force on galleries GR01&
GR02 and half of longitudinal wind force on trestle TR01, while trestle TR05 is designed to take
wind drag forces on galleries GR04, GR05 & GR06 and half of longitudinal wind load on
trestles TR03 & TR04. Expansion provision are made in these trestles with the help of sliding
support provided under the portal of the left hand side galleries. Trestle TR08 is designed as
fixed trestle to take the total longitudinal belt tension,wind drag forces on galleries GR08 to
GR13 and half of longitudinal wind forces on the trestles TR06, TR07 & TR09. Deflection of
trestles has been restricted to H/1000 in direction across the gallery. Design of analysis of
trestles & towers is presented in subsequent sections as below.
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TITLE KARNATAKA POWER CORPORATION LIMITED
SHEET NO.
GR08 to GR13 and half of longitudinal wind forces on the trestles TR06, TR07 & TR09. Deflection
of trestles has been restricted to H/1000 in direction across the gallery. Design & analysis of trestles
& towers is presented in subsequent sections as below.
w TR - 09
w TR - 08
w TR - 07
w TR - 06
w TR - 05
w TR - 04
w TR - 03
w TR - 02
w TR - 01
All designs have been prepared in accordance with the Project Specifications,
Indian Standard Codes of practices as enlisted below:
IS 456-2000 Plain & Reinforced concrete
IS 800-1984 Code of practice for general construction in steel
IS 875-PART 1 Code of practice for design loads (Other than earthquake)
for Building & Structure - Dead loads
IS 875-PART 2 Code of practice for design loads (Other than earthquake)
for Building & Structure - Imposed loads
IS 875-PART 3 Code of practice for design loads (Other than earthquake)
for Building & Structure - Wind loads
IS 875-PART 4 Code of practice for design loads (Other than earthquake)
for Building & Structure - Snow loads
IS 875-PART 5 Code of practice for design loads (Other than earthquake)
for Building & Structure - special loads & Combinations
IS 1893-2002 Criteria for Earthquake resistant design of structure
Part 1 - General provisions & buildings.
IS 2062 Steel for general structural purposes specifications
IS 4000 High strength bolts in steel structures - Code of practice
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TITLE KARNATAKA POWER CORPORATION LIMITED
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1.0 INTRODUCTION
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ngitudinal wind forces on the trestles TR06, TR07 & TR09. Deflection
to H/1000 in direction across the gallery. Design & analysis of trestles
equent sections as below.
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LOAD CALCULATION
PROJ. NO
TITLE KARNATAKA POWER CORPORATION LIMITED
SHEET NO.
REVISION
BELLARY THERMAL POWER STATION STAGE II CHP -
PROJECT
CONV. BCN - 14A & B
THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED PREPARED
EXCEPT IN CONNECTION WITH MBE'S WORK. REPRODUCTION, USE OR
DISCLOSURE OF THE CONTENT OF THIS DOCUMENT TO THIRD DOCUMEN APPROVED
PARTY/IES WITHOUT EXPRESS/WRITTEN PERMISSION OF MBE IS T MBE-BHEL-BTPS-CHP-2-SE-DC00-0017
STRICTLY PROHIBITED.
NO. DATE
These loads have been applied to superstructure model to arrive at foundation level forces. Details
are provided here for quick reference.
=
Weight of Chequered plate 0.73 kN/m2
=
Staircase load 2.00 kN/m2
GEOMETRY :
Nos Width
1 Side Walkways 2 0.86 m
2 Walkway at center 1 1.26 m
3 Coal belts 2 1.41 m
4 Height up to eaves level 2.7 m
5 C/C distance between 2 0.165 m
supporting channel
2 0.135
2 0.35
6 Width of Gallery 7.1 m
7 Roof Angle 18.43
8 contributory width 2.5 m
9 Purlin Spacing 1.3 m
PROJ. NO
TITLE KARNATAKA POWER CORPORATION LIMITED
SHEET NO.
Unit width/
Sl. Load length/ Loading Loading per no. per
Description Nos.
No. kg/m or Kg/m support, Kg
m
kg/m2
D Deck Plate
Deck plate 3.15mm thk. 24.7 1.55 2 76.57
G Loads on Roof
Roof truss with purlin 25 7.10 1 177.5
Roof Sheeting
For a purlin spacing of 10 4.30 2 86
1.3 m 32.50
1.025 m 25.63
0.65 m 16.25
Unit width/
Sl. Load length/ Loading Loading per no. per
Description Nos.
No. kg/m or Kg/m support, Kg
m
kg/m2
A COAL LOAD
Capacity of Belt conv. 1718.75 TPH
477.431 Kg/S
Belt Speed 3.1 m/S
Weight of material on belt 154.01 Kg/m
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TITLE KARNATAKA POWER CORPORATION LIMITED
Vz ,
Pz,
Height, m K2
kN/m2
m/s
Up to 10 0.99 40.9266 1.005
15 1.03 42.5802 1.088
20 1.06 43.8204 1.153
30 1.09 45.0606 1.219
50 1.14 47.1276 1.333
100 1.2 49.608 1.477
4
D or
Sl. No. L, m Nos Area, m2
B, m
1 6.7 0.18 2 2.41
2 4.88 0.21 4 4.10
2 2
3 3.55 0.09 2 0.64
4 7.1 0.09 1 0.64
3 3
1 7.79
1
1 1
Gross Area:
2 2
Length = 7.1 m
Width = 0.0 m
Height = 6.7 m
Y
Z X
Gross Area = Err:511 =
Wind on column has been evaluated considering a force coefficient of 2 & wind
has been applied on windward & leeward column
Total Area :
2 2
D or
Sl. No. L, m Nos Area, m2
B, m
3 3 1 8.1 0.18 2 2.92
2 5.39 0.23 4 4.96
3 3.55 0.09 2 0.64
1 2 1 4 7.1 0.09 1 0.64
2
9.16
Gross Area:
Y
Z X
Length = 7.1 m
Width = 0.0 m
Height = 8.1 m
Wind on column has been evaluated considering a force coefficient of 2 & wind
has been applied on windward & leeward column
3
Total Area :
2 2
D or
4 4 Sl. No. L, m Nos Area, m2
B, m
1 13.1 0.18 2 4.72
2 2 2 4.83 0.21 8 8.12
3 7.1 0.09 2 1.28
3 4 3.55 0.09 4 1.28
2 2
1 1 15.39
Gross Area:
4 4
Height = 13.1 m
2 2 Width = 0.0 m
Length = 7.10 m
Wind on column has been evaluated considering a force coefficient of 2 & wind
has been applied on windward & leeward column
3
Total Area :
2 2
4 4 D or
Sl. No. L, m Nos Area, m2
B, m
1 23.9 0.18 2 8.60
2 2
2 4.64 0.21 16 15.59
3 7.1 0.09 4
3 2.56
4 3.55 0.09 8 2.56
2 2
4 4 29.31
1 2 2 1 Gross Area:
3 Height = 23.9 m
Width = 0.0 m
2 2
Length = 7.10 m
4 4
Gross Area = Err:511 =
2 2
3 Solidity Ratio = Total Area
Gross Area
2 = Err:511
2
Force Coefficient = 1.8 Refer table 28 of IS:875
4 4
2 2
TITLE KARNATAKA POWER CORPORATION LIMITED
Wind on column has been evaluated considering a force coefficient of 2 & wind
has been applied on windward & leeward column
3 Total Area :
2 2
4 4 D or
Sl. No. L, m Nos Area, m2
B, m
2 2 1 28.9 0.21 2 12.14
3 2 5.06 0.21 16 17.00
3 7.1 0.09 4 2.56
2 2 3.55 0.09 8
4 2.56
4 4
2 2 34.26
3
Gross Area:
2 2
Height = 28.9 m
4 4
Width = 0.0 m
1 2 2 1 Length = 7.10 m
3
Gross Area = Err:511 =
2 2
4 4 Solidity Ratio = Total Area
Gross Area
2 2 = Err:511
Force Coefficient = 1.8 Refer table 28 of IS:875
TITLE KARNATAKA POWER CORPORATION LIMITED
Wind on column has been evaluated considering a force coefficient of 2 & wind
has been applied on windward & leeward column
Total Area :
D or
17 Sl. No. L, m Nos Area, m2
B, m
1 36.7 0.25 2 18.35
9 9 2 7.14 0.31 2 4.43
3 6.78 0.31 2 4.20
16 4 6.78 0.27 2 3.66
5 6.43 0.27 2 3.47
8 8 6 6.43 0.27 2 3.47
7 6.11 0.27 2 3.30
15
8 6.11 0.27 2 3.30
9 5.8 0.27 2 3.13
7 7 10 10.46 0.41 1 4.29
11 9.98 0.41 1 4.09
14
12 9.5 0.41 1 3.90
13 9.02 0.41 1 3.70
6 6 14 8.54 0.41 1 3.50
15 8.06 0.41 1 3.31
13 7.58 0.41 1
16 3.11
17 7.1 0.41 1 2.91
1 5 5 1
76.13
12
4 4 Gross Area:
11
11
Height = 36.7 m
Width = 0.0 m
3 3 Length = 9.02 m
10
Gross Area = Err:511 =
Wind on column has been evaluated considering a force coefficient of 2 & wind
has been applied on windward & leeward column
Tower Dimensions :
Height h = 6.70 m
Length or breadth L = 7.10 m
Width w = 3.0 m
Terrain category = 1
Class = C
Total Area :
3
D or B,
Sl. No. L, m Nos Area, m2
4 4 4 4 m
1 6.7 0.5 2 6.70
3 2 4.4 0.21 4 3.70
3 7.1 0.09 3 1.92
4 2.32 0.19 4 1.76
2 2
14.08
1
1
Gross Area:
3
Length = 7.10 m
Height = 6.7 m
2 2 Gross Area = Err:511
= 47.57 m2
Total Area :
2
D or B,
Sl. No. L, m Nos Area, m2
m
4 4 1 6.7 0.18 2 2.41
2 2 3 0.19 5 2.85
3 1.98 0.19 8 3.01
4 2.12 0.19 2 0.81
3 3
2 9.08
3 3
Gross Area:
2 Width = 3.0 m
Length 7.10 m
Height = 6.700 m
3 3 1
1 Gross Area = Err:511
2 = 20.1 m2
3 3
Solidity Ratio = Total Area
Gross Area
= Err:511 =
Load 3
= 7.10 = 2.37
3
Force Coefficient = 1.7 Refer table 28 o
Calculation of wind load on each Column :
Shielding Factor = 1 Refer table 29 o
Tower Dimensions :
Height h = 18.03 m
Length or breadth L = 7.10 m
Width w = 4.0 m
Terrain category = 1
Class = C
2 Total Area :
4 4
2 D or B,
Sl. No. L, m Nos Area, m2
m
3 3
1 18.03 0.5 2 18.03
2 2 7.1 0.31 6 13.21
3 4.81 0.23 10 11.06
3 3 3.97 0.19 2
4 1.51
1 1
2
43.81
3 3
Gross Area:
2
Length = 7.10 m
3 3
Height = 18.03 m
2 Gross Area = Err:511
= 128 m2
3 3
Solidity Ratio = Total Area
Gross Area
Z
= Err:511
= 0.35
Calculation of wind load on each Column :
Space Frame Ratio = c/c distance b/w frames in
least lateral dimension perpen
= 7.10 = 1.78
4
Force Coefficient = 1.75 Refer table 28 o
Calculation of wind load on each Column :
Shielding Factor = 1 Refer table 29 o
D or B,
Sl. No. L, m Nos Area, m2
m
3 3
3 3
13
2 2
TITLE KARNATAKA POWER CORPORATION LIMITED
Gross Area:
Length = 8.88 m
Height = 33.9 m
Gross Area = Err:511
= 300.5075 m2
= 6.00 = 0.68
8.88
Total Area :
9
D or B,
7 7 Sl. No. L, m Nos Area, m2
m
8 1 33.86 0.25 2 16.930
2 4.14 0.23 4 3.809
6 6 3 4.61 0.23 4 4.242
4 4.33 0.23 4 3.984
8 5 4.33 0.23 4 3.984
6 4.5 0.23 4 4.140
6 6 7 3.58 0.16 2 1.146
8 6 0.3 9 16.200
8 9 6 0.27 1 1.620
56.055
5 5
1 1
8
5 5
4 4
4 4
3 3
3 3
2 2
8
8
2 2
TITLE KARNATAKA POWER CORPORATION LIMITED
Gross Area:
Width = 6.0 m
Length = 8.88 m
Height = 33.86 m
Gross Area = Err:511
= 203.16 m2
= Err:511 = 0.28
= 8.88 = 1.48
6
Force Coefficient = 1.75 Refer table 28 of IS:875 Part-3
Gallery Dimensions :
Wind in Z dir. + IP
Wind in Z dir. + IS
Wind in X dir. + IP
Coefficients
Height, Pz ,
0.2 -0.75
m kN/m2
2.50 2.50
15.00 1.09 0.27 -1.02
Wind in -X dir. + IP
Coefficients
Height, Pz ,
-0.75 0.2
m kN/m2
2.50 2.50
15.00 1.09 -1.02 0.27
Wind in X dir. + IS
Coefficients
Height, Pz ,
1.2 0.25
m kN/m2
2.50 2.50
15.00 1.09 1.63 0.34
TITLE KARNATAKA POWER CORPORATION LIMITED
Wind in -X dir. + IS
Coefficients
Height, Pz ,
0.25 1.2
m kN/m2
2.50 2.50
15.00 1.09 0.34 1.63
Wind in X dir. + IP
x =
Wind Press.
= 1.09
0.5
Wind in -X dir. + IP
x =
Wind Press.
= 1.09
0.5
Wind in X dir. + IS
x =
Wind Press.
= 1.09
-0.5
TITLE KARNATAKA POWER CORPORATION LIMITED
Wind in -X dir. + IS
x =
Wind Press.
= 1.09
-0.5
Frictional Drag at Eaves Point = Frictional drag from Roof + Frictional Drag from Wall
= Err:511
= 0.63 kN ( Say 0.7 kN)
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47.57 m2
= 0.164
Refer table 28 of IS:875 Part-3
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57.51 m2
= 0.160
Refer table 28 of IS:875 Part-3
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93.01 m2
= 0.166
Refer table 28 of IS:875 Part-3
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169.69 m2
= 0.173
Refer table 28 of IS:875 Part-3
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205.19 m2
= 0.167
Refer table 28 of IS:875 Part-3
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331.04 m2
= 0.230
Refer table 28 of IS:875 Part-3
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Area, m2
6.70
3.70
1.92
1.76
14.08
0.43
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0.46
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
Area, m2
18.03
13.21
11.06
1.51
43.81
0.57
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
0.24
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
Area, m2
33.91
3.2616
3.1212
3.6828
3.1482
2.5806
2.4564
2.4564
2.3368
2.4012
2.2816
1.5732
5.175
5.025
4.845
4.66
4.495
4.33
4.17
4.005
3.83
3.655
2.201
95.91
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Cf'= 0.04
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Contributory
width
End span = 2.5
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Load combinations used for deflection check & design of steel structure.
FOR DESIGN
13 DL + LL
14 DL + LL + WIND IN Z + IP
15 DL + LL + WIND IN -Z + IP
16 DL + LL + WIND IN Z + IS
17 DL + LL + WIND IN -Z + IS
18 DL + LL + WIND IN X + IP
19 DL + LL + WIND IN -X + IP
20 DL + LL + WIND IN X + IS
21 DL + LL + WIND IN -X + IS
22 0.9DL + WIND IN Z + IP
23 0.9DL + WIND IN -Z + IP
24 0.9DL + WIND IN Z + IS
25 0.9DL + WIND IN -Z + IS
26 0.9DL + WIND IN X + IP
27 0.9DL + WIND IN -X + IP
28 0.9DL + WIND IN X + IS
29 0.9DL + WIND IN -X + IS
FOR DEFLECTION
30 DL + LL
31 DL + LL + WIND IN Z + IP
32 DL + LL + WIND IN -Z + IP
33 DL + LL + WIND IN Z + IS
34 DL + LL + WIND IN -Z + IS
35 DL + LL + WIND IN X + IP
36 DL + LL + WIND IN -X + IP
37 DL + LL + WIND IN X + IS
38 DL + LL + WIND IN -X + IS
FOR DESIGN
7 DL + LL
8 DL + LL + WIND +X IP
9 DL + LL + WIND -X IP
10 DL + LL + WIND +X IS
11 DL + LL + WIND -X IS
12 0.9DL + WIND +X IP
13 0.9DL + WIND -X IP
14 0.9DL + WIND +X IS
15 0.9DL + WIND -X IS
FOR DEFLECTION
16 DL + LL + WIND +X IP
17 DL + LL + WIND -X IP
18 DL + LL + WIND +X IS
19 DL + LL + WIND -X IS
TITLE KARNATAKA POWER CORPORATION LIMITED
Dimensions of Trestle TR-09 (H=36.7m) call for analysis. All structural members have been checked for
stress resulting from application of wind loads. Horizontal deflection is checked for height /1000.
Deflection check has been performed for load combination 7,16 to 19.
Hori. Vertical
Node L/C
X mm Y mm
7 0 -2.444
16 6.768 -1.623
3 17 -6.77 -2.562
18 6.567 -2.006
19 -6.569 -2.907
7 0 -2.444
16 6.77 -2.562
4 17 -6.768 -1.623
18 6.569 -2.907
19 -6.567 -2.006
Dimensions of this tower TR-08 (H=33.86m, B=10.65m & W=6m) call for analysis.
Design of structural steel members is performed in STAAD. The members are designed for load
combination 13 to 29(for Four legged trestles) & 7 to 15(for Two leggedtrestles). For design of structural
steel members refer STAAD Output file.
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NALYSIS RESULT
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deflection is 6.8 mm which is less than H/1000 =36.7 mm, hence ok.
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Design of bolt :
50 10
73.4 73.4 73.4
400 12
16
600
Compressive force = 65 t
25 mm
Pl. A
PL B
z 200
200
x
Design of shear key PL. (A)
BASE PL
50
100 150
40
Grout thickness = 50 mm
Length of shear key = 200 mm
Thickness of shear key = 40 mm
Yield stress, fy = = 240 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 9x1000/(10x20) = 45 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 9 x 10 = 90 t-cm
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
Moment = 7 x 10 = 70 t-cm
100 150
40
Grout thickness = 50 mm
Length of shear key = 200 mm
Thickness of shear key = 40 mm
Yield stress, fy = = 240 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 3 x 10 = 30 t-cm
Design of bolt :
50 10
73.4 73.4 73.4
400 12
16
600
Compressive force = 65 t
25 mm
Pl. A
PL B
z 200
200
x
Design of shear key PL. (A)
BASE PL
50
100 150
40
Grout thickness = 50 mm
Length of shear key = 200 mm
Thickness of shear key = 40 mm
Yield stress, fy = = 240 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 9x1000/(10x20) = 45 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 9 x 10 = 90 t-cm
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
Moment = 7 x 10 = 70 t-cm
100 150
40
Grout thickness = 50 mm
Length of shear key = 200 mm
Thickness of shear key = 40 mm
Yield stress, fy = = 240 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 3 x 10 = 30 t-cm
Design Force :
Design of bolt :
50 10
114.9 114.9 114.9
500 12
16
600
Compressive force = 75 t
40 mm
Pl. A
PL B
z 400
400
x
Design of shear key PL. (A)
BASE PL
50
100 150
50
Grout thickness = 50 mm
Length of shear key = 400 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 23x1000/(10x40) = 57.5 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
100 150
50
Grout thickness = 50 mm
Length of shear key = 400 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 9x1000/(10x40) = 22.5 kg/cm2 Safe
Moment = 9 x 10 = 90 t-cm
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
Moment = 7 x 10 = 70 t-cm
Design Force :
Design of bolt :
50 10
114.9 114.9 114.9
500 12
16
600
Compressive force = 75 t
40 mm
Pl. A
PL B
z 400
400
x
Design of shear key PL. (A)
BASE PL
50
100 150
50
Grout thickness = 50 mm
Length of shear key = 400 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 23x1000/(10x40) = 57.5 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
100 150
50
Grout thickness = 50 mm
Length of shear key = 400 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 9x1000/(10x40) = 22.5 kg/cm2 Safe
Moment = 9 x 10 = 90 t-cm
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
Moment = 7 x 10 = 70 t-cm
Design Force :
Design of bolt :
50 10
117.4 117.4 117.4
500 12
20
800
Compressive force = 73 t
40 mm
Pl. A
PL B
z 200
200
x
Design of shear key PL. (A)
BASE PL
50
100 150
40
Grout thickness = 50 mm
Length of shear key = 200 mm
Thickness of shear key = 40 mm
Yield stress, fy = = 240 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 9x1000/(10x20) = 45 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 9 x 10 = 90 t-cm
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
Moment = 8 x 10 = 80 t-cm
100 150
40
Grout thickness = 50 mm
Length of shear key = 200 mm
Thickness of shear key = 40 mm
Yield stress, fy = = 240 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 3 x 10 = 30 t-cm
Design Force :
Design of bolt :
50 10
117.4 117.4 117.4
500 12
20
800
Compressive force = 73 t
40 mm
Pl. A
PL B
z 200
200
x
Design of shear key PL. (A)
BASE PL
50
100 150
40
Grout thickness = 50 mm
Length of shear key = 200 mm
Thickness of shear key = 40 mm
Yield stress, fy = = 240 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 9x1000/(10x20) = 45 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 9 x 10 = 90 t-cm
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
Moment = 8 x 10 = 80 t-cm
100 150
40
Grout thickness = 50 mm
Length of shear key = 200 mm
Thickness of shear key = 40 mm
Yield stress, fy = = 240 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 3 x 10 = 30 t-cm
Design Force :
Design of bolt :
50 10
181 181 181
600 16
25
600
63 mm
Pl. A
PL B
z 400
400
x
Design of shear key PL. (A)
BASE PL
50
100 150
50
Grout thickness = 50 mm
Length of shear key = 400 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 28x1000/(10x40) = 70 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
100 150
50
Grout thickness = 50 mm
Length of shear key = 400 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 26x1000/(10x40) = 65 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
Design Force :
Design of bolt :
50 10
181 181 181
600 16
25
600
63 mm
Pl. A
PL B
z 400
400
x
Design of shear key PL. (A)
BASE PL
50
100 150
50
Grout thickness = 50 mm
Length of shear key = 400 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 28x1000/(10x40) = 70 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
100 150
50
Grout thickness = 50 mm
Length of shear key = 400 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 26x1000/(10x40) = 65 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
Design Force :
Design of bolt :
50 10
117.4 117.4 117.4
500 16
36
850
Compressive force = 62 t
40 mm
Pl. A
PL B
z 300
300
x
Design of shear key PL. (A)
BASE PL
50
100 150
50
Grout thickness = 50 mm
Length of shear key = 300 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 16x1000/(10x30) = 53.34 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
100 150
50
Grout thickness = 50 mm
Length of shear key = 300 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 5 x 10 = 50 t-cm
Design Force :
Design of bolt :
50 10
117.4 117.4 117.4
500 16
36
850
Compressive force = 62 t
40 mm
Pl. A
PL B
z 300
300
x
Design of shear key PL. (A)
BASE PL
50
100 150
50
Grout thickness = 50 mm
Length of shear key = 300 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 16x1000/(10x30) = 53.34 kg/cm2 Safe
TITLE KARNATAKA POWER CORPORATION LIMITED
CASE-2
Allowable pressure on shear key without wind = 62.5 kg/cm2
100 150
50
Grout thickness = 50 mm
Length of shear key = 300 mm
Thickness of shear key = 50 mm
Yield stress, fy = = 230 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
TITLE KARNATAKA POWER CORPORATION LIMITED
Moment = 5 x 10 = 50 t-cm
REVISION
BELLARY THERMAL POWER STATION STAGE II CHP - BCN -
PROJECT
THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED EXCEPT IN 14A & B
PREPARED
CONNECTION WITH MBE'S WORK.REPRODUCTION, USE OR DISCLOSURE OF
APPROVED
THE CONTENT OFTHIS DOCUMENT TO THIRD PARTY/IES WITHOUT DOCUMENT
NO.
MBE-BHEL-BTPS-CHP-2-SE-DC-00-0017
EXPRESS/WRITTEN PERMISSION OF MBE IS STRICTLY PROHIBITED. DATE
Design of galleries similar to gallery girders (which are already approved) detailed elsewere
in BCN 22A/B have been utilised by checking the similarity. Following is the extent.
Design & analysis of gallery girders GR-01 & GR- 05 is done by Staad.
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED MR
DATE 10.01.11
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TITLE KARNATAKA POWER CORPORATION LIMITED
SHEET NO.
2.5 m.
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TITLE KARNATAKA POWER CORPORATION LIMITED
SHEET NO.
2.5 m.
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