Professional Documents
Culture Documents
Restraints
Section 5
DYNAMIC RESTRAINTS INDEX
Page 101
DYNAMIC RESTRAINTS INDEX
INDEX
Page Page
FIG.No. DESCRIPTION No. PICTORIAL FIG.No. DESCRIPTION No. PICTORIAL
HYDRAULIC
RIGID STRUT
200 SHOCK 105 280 109
ATTACHMENTS
ARRESTOR
HYDRAULIC
290 PIPE WHIP
210 SHOCK 105 114
RESTRAINTS
ARRESTOR
SPRING SWAY
230 108
BRACE
106,
240 RIGID STRUTS
107
HYDRAULIC
270 SHOCK 109
ATTACHMENTS
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DYNAMIC RESTRAINTS
Access to
Fluid
Needle Valves
Fluid Level Reservior
Indicator
Tie Rods Filler Nipple
Spherical
Spherical Cylinder
Piston Bearing
Bearing
Rod
End Blocks
The QPS hydraulic shock arrestor is a velocity sensitive device for restraining pipework and/or equipment
shock force or vibration.
During normal pipe expansions or contractions the shock arrestor offers very little resistance to pipe
movement. This resistance to normal thermal movements (pipe velocity less than 1mm/second and with
amplitude of vibration less than 3mm) is less than 2 per cent of the rated load of the arrestor.
Activation of the shock arrestor is controlled by means of compression and tension control valves. During
normal pipe movement excursions, the control valves are held in the open position by means of a small
helical spring, thereby allowing free passage of the hydraulic fluid from one side of the piston to the other.
This mode is termed FREE FLOW CONDITION.
At the activation velocity normally set at 3 to 5mm per second, the differential pressure across the control
valve overcomes the resistance of the coil spring thereby causing the control valve to close.
The affect is to close the hydraulic circuit and to restrain the piston with hydraulic fluid. This mode is termed
LOCKED CONDITION.
To ensure movement of the piston under load at a controlled speed, and also to assist the control valve to
lift without full load reversal, the shock arrestor is fitted with an adjustable needle/orifice valve.
This secondary valve permits hydraulic fluid to bypass the main control valve at a controlled rate.
The needle valve is normally set to restrict the velocity of the piston to a maximum speed of 2mm per
second at the rated load of the shock arrestor. This mode is termed CREEP or BLEED RATE.
Release of the control valve is achieved at some 2 per cent of the rated load, together with a velocity
reduction to zero, this will return the shock arrestor to the free flow condition.
The activation velocity can be changed by fitting different size control valves. The bleed velocity can be
changed by means of adjustment to needle valve setting.
These modifications should only be carried out in conjunction with a test stand facility.
The provision for the adjustment of the bleed rate is a patented feature of this shock arrestor. The arrestor
is fitted with a spring loaded reservoir. The spring applies an internal pressure of about 4 bars to the
cylinder, this ensures no fluid leakages under the free flow condition. This positive internal pressure also
ensures that no air can be drawn into the hydraulic circuit during operation.
The capacity of the reservoir is normally 10 per cent of the cylinder capacity.
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DYNAMIC RESTRAINTS
Finish
The standard finish is hammered green. Other finishes such as galvanised or carbozinc 11, etc. are
also available
Operating Parameters
Activation Velocity: 3 to 5mm/sec
Bleed Rate: 0.5 to 2mm/sec
Frequency Range: 0.5 to 50Hz
Control valve release: 2 per cent of rated load
Drag Load: Max. 2 per cent of rated load
Maximum operating temperature: 100C
Maximum short term peak: 110C
Accumulated radiation dose: 1 x 107 rads
These are the standard QPS settings, variations to the standard settings can be achieved with minor changes
to the standard shock arrestors. The rated loads stated in this catalogue can be considered as normal and
upset loads level A and B.
ACTIVATION
VELOCITY
VELOCITY
VELOCITY
FORCE
FORCE
BLEED RATE
(2mm/sec)
VELOCITY
FORCE
FORCE
FREE FLOW
VELOCITY
RATED LOAD
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DYNAMIC RESTRAINTS
Fig 200 HYDRAULIC SHOCK ARRESTOR
B C D
RETRACTION EXTENSION
A CRS
MID POSITION
B C D E
PIN H PIN H
RETRACTION EXTENSION
A CRS
MID POSITION
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DYNAMIC RESTRAINTS
Fig 220 HYDRAULIC SHOCK ARRESTOR
EXTENSION RETRACTION
MID POSITION
Note:
1. Set adjustment at desired G and then tighten
nuts to nominal torque value Q for locking. To
achieve published spring rates, tighten nuts to
higher torque valve Q1.
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DYNAMIC RESTRAINTS
This range of high stiffness rigid struts has been specifically developed
by QPS for use in the nuclear power industry.
It is available in 10 sizes ranging from 300 kg to 60000 kg.
Stiffness values have been determined by test.
70
65
60
55
50
SPRING RATE (10 kg/mm)
45
40
QRS-9
35
30
QRS-8
25
20
15
QRS-7
QRS-6
10
QRS-4/5
5
QRS-3
QRS-2
QRS-1
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
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DYNAMIC RESTRAINTS
Fig 230 SPRING SWAY BRACE
The QPS spring sway brace has been designed in six sizes related to specific pipe sizes. For normal
application it is permissible to select on the basis of pipe sizes and loads. When dealing with complex
situations the unit should be selected on a calculated basis.
The amount of energy required to control the pipework should be proportional to the mass of the pipework.
Factors such as the amplitude, frequency or vibration, the nature of the vibration and the angle of the sway
brace from the axis of the movement should all be considered.
The unit comprises a pre-load spring which can be extended or compressed in order to give increasing
resistance in both directions. This increase in resistance overcomes the dynamic forces generated by the
equipment thereby damping vibrations, opposing sway and absorbing shock forces.
All units have 75mm travel in both tension and compressions direction.
Size range: 1 to 6
Preset loads: 23 kg to 820 kg
Maximum force: 90 kg to 3270 kg
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DYNAMIC RESTRAINTS
E
T C T
F
G RAD
A D PIN
T C T
G RAD G RAD
D PIN
F F
H J
A A 290
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DYNAMIC RESTRAINTS
Fig 301R
This range of products are materially and dimensionally similar to the range of riser clamps listed in our current ancillary
section. These products may be used in conjunction with our range of dynamic restraints where stiffness is not a
consideration.
Care should be taken when selecting, to ensure that the load rating of the strut, etc. is not greater than the load capacity of the
clamp. For loads greater than the rated load yoke type restraint clamps should be used.
It should be noted that the pin diameters and gap C will depend on whether the clamp is used in conjunction with a strut or
shock arrestor. These dimensions must be specified. The pin and gap dimension given are suitable for a rigid rod connection.
The riser clamps are designed, in accordance with various international standards, to carry all of the design load on one side
only.
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DYNAMIC RESTRAINTS
30,000 400x
40 (F
ig 30
25,000 2R)
350x
20,000 4 0 (Fig
302R
M90 )
350x
15,000 30 (F
M80 ig 30
2R)
12,500 300x
3 0 (Fig
M72 302R
)
10,000
M64
250x
3 0(Fig
7500
3 02R)
M56 250x
25 (F
ig 30
6000
2R)
300x5
0 (Fig
5000 301R)
M48
300x4
4000 5 (Fig 3
M42 01R)
250x4
5 (Fig
301R)
3000
M36 250x4
0 (Fig
301R)
200x4
2000 0 (Fig
301R)
M30 180x4
0 (Fig
301R)
1500 150x4
0 (Fig
301R)
180x3
0 (Fig
M24 301R)
150x3
1000 0 (Fig
301R)
130x3
0(Fig
300R)
M20 750
130x2
5 (Fig
300R)
M16 500
Pin 150x2
0 (Fig
Dia 301R)
(mm)
250
500
600
700
800 15
0 Pip
20 eS
ROD CENTRE TO CENTRE (MM)
900 25
0 ize
0
30
0
1000 35
0
40
0
1100 45
0
50
0
1200 55
0
60
0
1300 65
0
70
0
1400 75
0
1500 90
0
1600
Chart plot is for 8.5 kg/mm2 allowable
stress. Before entering chart multiply load
1700 by stress temperature correction factor
(see table). Read bolt diameter for
uncorrected load.
1800
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DYNAMIC RESTRAINTS
Fig 260 RESTRAINT PIPE CLIP
Material- Carbon Steel
C F
When ordering specify:
Figure No.
Nominal Pipe Size.
Finish.
D
G
A Note: Pin D and gap C will vary depending on
whether used in conjunction with strut or shock
arrestor. See component section for details. (Pin &
Gap dimensions are suitable for rigid rod conn)
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DYNAMIC RESTRAINTS
This range of high stiffness yoke clamps specifically developed by QPS for use in the nuclear industry and for
use in conjunction with our range of mechanical/hydraulic shock arrestors and rigid struts.
The stiffness values of these components have been determined by test.
It should be noted that the pin P and the dimension G will depend on whether the clamp is used in
conjunction with a rigid strut or shock arrestor. These dimensions must be specified. The component detailed is
for use with a rigid strut.
Max load kg Temp
Size D G P T 340C 510C 538C 566C Comp Up To 341C
1 20 10 12 25 700 635 465 315 340C & Ov er
2 20 10 12 30 1500 1365 1000 680 Yoke Carbon Alloy
3 30 16 20 45 5500 5000 3665 2500 Body Steel Steel
4 50 20 25 65 11500 10455 7665 5225 Saddle Carbon Alloy
5 60 22 30 90 16000 14545 10665 7270 Strap Steel Steel
6 60 28 40 150 27000 24545 18000 12270 Alloy Alloy
U-Bolt
7 80 32 45 200 36000 32725 24000 16360 Steel Steel
8 100 44 60 200 60000 54545 40000 27270 Stainless Stainless
Load Pin
Steel Steel
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DYNAMIC RESTRAINTS
Fig 290 PIPE WHIP RESTRAINTS
The QPS pipe whip is an elastic device which restrains pipework and absorbs energy in the
event of pipe failure.
In the unlikely event of a rupture or break in a pressure pipe system, the large jet forces
generated by escaping fluid may cause the pipework to whip, that is to move in a direction which is
at an angle to the the original longitudinal axis of the pipe.
It is desirable to provide pipe restraint devices which will limit the movement of the ruptured
pipe, and to prevent impact damage to the local components.
1. The restraint absorbs the energy of the moving pipe and has high energy
absorption in relation to its size.
Page 114