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What is Flow?
Flow -The rate or quantity of a moving fluid either in an open channel or closed conduit.
The force that causes liquid to flow is created by a change in pressure. Flow measurement is
primarily
concerned with static, dynamic and differential pressures.
A d/P transmitter measures differential press pipe, the pressure drop across the restriction not
the 100psi static pressure.
In the tank, the transmitter senses the pressure equivalent of liquid height.
The 30psi static pressure is not sensed since it is applied to both sides.
What is Flowrate?
Types of Flow
1. Volumetric Flowrate indicates volume of fluid that passes a point over a period of time.
2. Mass Flowrate indicates the amount of mass that passes a point over a period off time.
Principle of Measurement
This type of meters works by introducing introducing a restriction into the flow line and then
pressure taps
on each side of the restriction measure the pressure differential caused by the fluid flow.
The resulting
pressure is proportional to flow rate in accordance with flow rate in with the formula:
Head Meter
Head Meter Characteristics
1. Square root relationship between flowrate and differential pressure.
2. Density of fluid must be taken into account both for volume and for mass flow measurements.
3. Measurement deppendent on Beta Ratio
Most differential pressure meters depend on a restriction on the flow path to produce a change in
velocity.
For the usual circular pipe and circular restriction. Beta ratio is the ratio between the diameter of
the
restriction and the diameter of the pipe.
Because the relationship between flow and pressure involves a square root, the differential
drops off
quickly as flow decreases For this reason, the dynamic range for these sensors is limited
to about 4:1.
Accuracy also varies with flow rate, from 1 to 3%.
Common Methods of Producing Differential Pressure (d/p)
1. OrificePlate
2. Venturi Meter
3. Pitot Tube
The static static pressure pressure profile first shows a gradual decrease over the distance L to M
due to friction losses in the pipe.
From M to P, as light rise occurs due to the resistance of the orifice plate. A sharp drop in the
pressure
occurs from P to R due to the fluid velocity through the orifice. Finally, there is a partial recovery
of pressure from R to S. The net pressure loss due to friction and turbulence across the orifice is,
typically, about 65% of the pressure difference measured by d/p diaphragm. The fluid flow is
proportional to the square root of the pressure difference.
Orifice Plate Installation
In steam service, lines should be filled with water to prevent contact of the live steam with the
transmitter.
For Liquid service, placing the tapping points at the side prevents accumulation of dirt, gas and
vapors in the impulse lines.
In Gas service the taps should be located on the top to keep out liquids from the transmitter.
Impulse Piping
Impulse piping, which is the piping between the process and the transmitter,
must accurately transfer the pressure in order to obtain accurate measurements.
In this pressure transfer, there are five possible sources of error: leaks, friction loss
(particularly if purging is used), trapped gas in a liquid line, liquid in a gas line,
and temperature-induced or other density variation between the impulse piping
between the process and the transmitter, must accurately transfer the pressure
in order to obtain accurate measurements.
Guidelines for Transmitter Location and Placement of Impulse Piping.
Keep impulse piping as short as possible
Slope the impulse piping at least one inch per foot (8 centimeters per meter)
upward from the transmitter toward the process connection for liquid.
Slope the impulse piping at least one inch per foot (8 centimeters per meter)
downward from the transmitter toward the process connection for gas.
Avoid high points in liquid lines and low points in gas lines.
Make sure both impulse legs are the same temperature.
Use impulse piping large enough to avoid friction effects and prevent blockage.
Vent all gas from liquid piping legs
When using a sealing fluid, fill both piping legs to the same level.
When purging is necessary, make the purge connection close to the process
taps and purge through equal lengths of the same size pipe.
Avoid purging through the transmitter.
Keep corrosive or hot (above 250 F [121 C]) process material out of direct
contact with the sensor module and flanges.
Prevent sediment deposits in the impulse piping.
Keep the liquid head balanced on both legs of the impulse piping.
Avoid conditions that might allow process fluid to freeze within the process flange.
For steam service, do not blow down impulse piping through the transmitter.
Flush the lines with the blockingvalves closed and refill the lines with water
before resuming measurement.
Pitot Tube
The pitot tube is a tube with an open end facing the incoming open end facing the incoming fluid
stream.
The difference between the pitot tube (impact pressure) pressure) and the static
and the static pressure in the line is a measure of flow rate.
Pitot Tube
Elbow-Tap Flowmeter
Elbow-Tap flowmeter operates on the principle that when a fluid moves moves around a curved
path, the acceleration of the fluid creates centrifugal force.
In operation, the centrifugal force results in a higher pressure on the outside of the elbow than on
the inside.
Thus, a d/p is produced which is proportional to the square of the flow through the elbow.
Flow Nozzles
Flow nozzle is another type of differential pressure flowmeter.
Flow nozzle is a restriction consisting of an elliptical contoured inlet and a cylindrical throat section.
Pressure taps used to measure the difference instatic pressure created by flow nozzle are
commonly
located one pipe diameter (1D) upstream and pipe diameter (1/2D) downstream from the inlet
face of
the nozzle.
Annubar
An annubar is very similar to a pitot tube. The difference is that there is more than one hole
into the pressure measuring chambers. The pressure in the high pressure chamber represents
an average of the velocity across the pipe. Annubars are more accurate than pitot tubes
as they are not as position sensitive to the velocity to the velocity profile of the fluid.
A big advantage of positive displacement types is their ability to discern extremely low flow,
down to a few cc pper minute. They are also highly accurate (typically 0.5 to 1% of flow rate),
have a dynamic range up to 400:1,, and are bidirectional.
Hydraulic pulsation has no effect on these sensors, and they can be
placed almost anywhere in the system.
E = Constant x D x B x v
Typical Installation
Ultrasonic Flowmeters
Ultrasonic flow instruments measure the velocity of sound as it passes through the fluid in a pipe.
Some designs allow measurements to be made external to the pipe, while others require that
sensor
be in contact with the fluid. The measurement is based on the time of flight of the sound waves.
Pulses are transmitted along and against the fluid flow. The time of transit of the ultrasonic beam
is measured and used to calculate the flow through the pipe. Some designs allow measurements
to be made external to the pipe, while others require that sensor be in contact with the fluid.
The measurement is based on the time of flight of the sound waves. Pulses are transmitted along
and against the fluid flow. The time of transit of the ultrasonic beam is measured and used to
calculate the flow through the pipe.