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Technology is rapidly moving forwards, enabling us Steel is integral to this progress. Without steel, the
to reach the other side of the world within a few wheels of todays industry would grind to a halt:
hours, build skyscrapers that dominate the skyline, trains would no longer run, ships would no longer
construct bridges between countries and produce set sail and planes would no longer be able to take
energy using wheels as large as football fields. to the skies.
These are just a few examples of how far technology
has come but in a world where technology is Steel builds our world and keeps it moving.
progressing so quickly, consumer demands are also
increasing in line with the rate of technological
advancement.
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Steelmaking is essential to todays society. logical innovations. SMS Concast helps to build the
SMS Concast machines and plants produce a broad world and keep it moving, by providing products for
range of steel grades. They allow customers to energy production, construction and transport.
develop a variety of products to speed up techno-
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SMS CONCAST
A technology powerhouse
SETTING BENCHMARKS
WITH EXPERIENCE
Since 1954, SMS Concast has supplied more
continuous casting installations than anyone else in
the industry. Over the years, it has designed a great
range of innovative products that improve the
steelmaking process.
INTEGRATED SOLUTIONS
SMS Concast belongs to the SMS group and is part of
the SMS Meer business area. Together, SMS Concast
and SMS Meer are able to better serve the growing
demand for state-of-the-art minimills. The two
companies turned the idea of an integrated plant
with an electric arc furnace (EAF) and rolling mill into
reality.
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MEMBER OF THE SMS GROUP
Strong, successful, together
The SMS group is among the leading plant and machinery construction companies for steel, aluminum and
non-ferrous metal processing. It comprises two business areas: SMS Siemag and SMS Meer.
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SMS CONCAST HISTORY
Always innovative
COMPANY HISTORY
INNOVATIVE POWER
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SMS Holding becomes a 100 percent SMS Concast becomes part of
shareholder of Concast the SMS Meer business area
Concast launches its Electric Arc
Furnace (EAF) business (taken over
from ABB)
Concast is renamed
SMS Concast
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PORTFOLIO
From steelmaking to casting an end-to-end offering
Our solutions are suitable for all individual Integrated process automation and a robust Secondary metallur
iron-input materials and combinations: design ensure maximum productivity with correct steel compos
minimum production costs. Additionally, state- effectively as possible
of-the-art technologies minimize emissions:
n Storage, handling and charging system n Alternating current (AC) and direct current n Ladle furnace (LF)
for scrap/direct reduced iron (DRI)/ (DC) electric arc furnace (EAF) with single n Vacuum degasser (VD
hot briquetted iron (HBI) or multi-bucket charge
n Vacuum oxygen decarb
n Hot metal handling and charging system n Chemical-energy technology
n rimming/chemical heat
T
n crap-preheating system
S
nMechanical or steam inje
n Fume treatment and dust-collecting plant pumps
n Material handling and additions system
AUTOMATION AND
SERVICE AND
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METALLURGY CONTINUOUS CASTING SEMI-FINISHED PRODUCTS
rgy systems achieve the Our continuous casting machines (CCM) pro- SMS Concast plant and machinery produce a
sition as quickly and cost duce billets, blooms, rounds and beam blanks, wide range of steel semi-finished products:
e. ranging from construction steel grades to
high-quality products for high-end applications.
PROCESS CONTROL
CONSULTING
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MINIMILL EXPERTS
Integrated solutions for greater customer value
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Increased
Vacuum degasser
profitability
4 Continuous casting machine
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5 Fume dedusting plant
Maximum
safety
Care-free
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2 processes
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Superior
production results
transport on rail
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10 transport by over head crane Ecologically sustainable
TUNG HO STEEL CONTINUOUS MILL TECHNOLOGYTM
Tung Ho Steels plant in Taiwan has implemented the basic minimill concept in an exemplary way, with short
processing times and a direct link between the rolling mill and the steel plant. The hot billets running out of the
continuous caster (with a capacity of 40 to 45 tons/hour per strand) are immediately brought to a single, uniform
temperature in the inductive heating plant. Then the billets run directly into the rebar rolling mill. This means a
gas or oil fired reheating furnace upstream of the rolling mill is no longer needed.
Ecoplants criteria
Ecological benefit:
Emissions savings:
72,000 t CO2 p.a.
410 t So2 p.a.
225 t NOx p.a.
Economic benefit
Cost reduction: 11 /t
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REFERENCES AND PRODUCTS
Companies all over the world rely on SMS Concast
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TUNG HO STEEL Watch the video
As an up-and-coming industrial nation, Taiwan is faced with
huge challenges. Oil and gas must be imported, resulting in
high energy costs. Tung Ho Steel near Taipei therefore
commissioned a high-performance plant with low energy
consumption and minimum emissions. The solution: CMT
technology from SMS Concast.
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ECOPLANTS
Act economically grow sustainably
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Find out more on
our website:
www.sms-concast.ch/en/
portfolio/ecoplants.html
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SERVICE
One step ahead of the competition
SMS Concasts business partners have long been where the SMS Concast Service comes in, with
satisfied with their plant and machinery. Not least concepts for process optimization or maintenance.
because SMS Concasts employees take care of And when market requirements change, our plant
plant operators needs across the entire lifetime of and machinery change with them: SMS Concast
a plant, even after commissioning. SMS Concast modernizes veteran plants and adapts them to
is always on hand to provide the required service current requirements. Thanks to increased produc-
from short-term emergency operations to tivity and product quality, the customer always
regular maintenance work. And if customers wish remains one step ahead of the competition.
to train their staff or need support with production,
our specialists are ready to help. SMS Concast ORGANIZING SPARE
experts analyze processes and show ways in which PARTS PROPERLY
they can be optimized. Spare parts must always be available to keep
production downtime to a minimum. At the same
There is always a demand for new ways to make time, investment and storage costs must be kept
production more reliable and profitable. That is low. Thats why SMS Concast supplies wear and
spare parts quickly and reliably for all stages of
production, supporting customers with spare parts
management. SMS Concasts employees know
exactly which parts must be stocked for which
machine. SMS Concast can even handle stock-
taking.
REGULAR MAINTENANCE
SAFEGUARDS EFFICIENCY
SMS Concast conducts equipment checks and
performs maintenance and monitoring, either
on-site at the customers plant or online via a
remote service. SMS Concast can also assume
responsibility for all maintenance services, as part
of an all-inclusive, user-friendly package, upon
request.
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FIELD SERVICE FOR EMERGENCIES
Even in emergencies, customers can rely on RECYCLING MOLDS: THE
SMS Concast Service: the technicians help with SMS CONCAST MOLD CENTER
troubleshooting and repair damages quickly and
easily, ensuring that the customers plant is up SMS Concasts patented manufacturing process
and running again as quickly as possible. enables it to recondition used mold tubes several
times over, cost-effectively and sustainably.
TRAINING AND SUPPORT FOR STAFF Casthouse operators simply collect the used
How should plant and machinery be operated, molds and send them to SMS Concast, where
maintained and overhauled? To help its customers specialists restore the hard-chromium plating of
find answers to these questions, SMS Concast the inner surface. With the exception of plate
shares its expertise. Technical procedures, methods molds, mold wall thickness remains the same
and skills are typical areas in which SMS Concast over the entire life of a product. A reconditioned
offers workforce training. The training ensures mold tube delivers exactly the same performance
employees are knowledgeable about every aspect, as new tubes, and has the same service life.
so that they can significantly contribute to their Plant operators therefore benefit from a signifi-
companys success. cant reduction in costs for wear and spare parts.
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CLOSE TO CUSTOMERS
Think local, act global
Barueri,
Brazil
Shanghai,
China
Redcar,
United Kingdom
Pune,
India
Tarcento,
Italy
IMPRINT
SMS Concast AG, Jean-Pierre Papadopoulos (Editor), Toedistrasse 9, 8027 Zurich, Switzerland
Phone: +41 44 204 65-11, Fax: +41 44 204 69-21, sales@sms-concast.ch, www.sms-concast.ch
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SMS Concast
Toedistrasse 9
B.04/13 en Printed in Switzerland
8027 Zurich
The information provided in this brochure contains a general description of the performance characteristics of the products concerned. The actual products may not always have these characteristics as
described and, in particular, these may change as a result of further developments of the products. The provision of this information is not intended to have and will not have legal effect. An obligation to
deliver products having particular characteristics shall only exist if expressly agreed in the terms of the contract.