Professional Documents
Culture Documents
January 2005
Specifications
1104E Engine
RF (Engine)
RH (Engine)
RK (Engine)
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i01658146
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SENR9976 3
Table of Contents
Table of Contents
Specifications Section
Engine Design ..................................................... 4
Fuel Injection Lines .............................................. 4
Fuel Injection Pump ............................................. 4
Fuel Injectors ....................................................... 5
Fuel Transfer Pump ............................................. 6
Lifter Group ........................................................... 6
Rocker Shaft ........................................................ 6
Valve Mechanism Cover ...................................... 7
Cylinder Head Valves ........................................... 7
Cylinder Head ...................................................... 9
Turbocharger ....................................................... 10
Exhaust Manifold ................................................. 11
Camshaft ............................................................. 11
Camshaft Bearings .............................................. 12
Engine Oil Filter ................................................... 12
Engine Oil Pump .................................................. 13
Engine Oil Pressure ............................................. 15
Engine Oil Bypass Valve ...................................... 15
Engine Oil Pan ..................................................... 16
Crankcase Breather ............................................. 18
Water Temperature Regulator and Housing ......... 18
Water Pump ......................................................... 19
Cylinder Block ...................................................... 20
Crankshaft ........................................................... 21
Crankshaft Seals ................................................. 23
Connecting Rod Bearing Journal ......................... 24
Main Bearing Journal ............................................ 24
Connecting Rod ................................................... 25
Piston and Rings .................................................. 26
Piston Cooling Jet ................................................. 27
Front Housing and Covers ................................... 28
Gear Group (Front) ............................................... 29
Flywheel ............................................................... 30
Flywheel Housing ................................................ 31
Crankshaft Pulley ................................................. 31
Fan Drive ............................................................. 31
Engine Lifting Bracket ........................................... 32
Alternator ............................................................. 32
Starter Motor ........................................................ 33
Coolant Temperature Sensor ............................... 34
Engine Oil Pressure Sensor ................................. 35
Boost Pressure Sensor ......................................... 35
Inlet Manifold Temperature Sensor ....................... 36
Speed/Timing Sensor .......................................... 36
Voltage Load Protection Module ........................... 37
Electronic Control Module ..................................... 37
Glow Plugs ........................................................... 37
Index Section
Index ..................................................................... 38
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Specifications Section
g00984281
Illustration 1
Cylinder and valve location
(A) Inlet valve
(B) Exhaust valve g00923498
Illustration 2
Bore ......................................... 105 mm (4.133 inch) A typical fuel line
Stroke ...................................... 127 mm (5.000 inch) (1) Tighten the union nuts for the fuel injector to the
following torque. ....................... 30 Nm (22 lb ft)
Displacement ...................................... 4.4 L (269 in3)
Note: Tighten the union nuts at the fuel injection
Cylinder arrangement ..................................... In-line pump to the following torque.30 Nm (22 lb ft)
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Specifications Section
i02207945
Fuel Injectors
g00925395
Illustration 3
(1) O-ring
(2) Locking screw (1) Tighten the bolt in the clamp for the fuel injector
to the following torque. ............. 35 Nm (26 lb ft)
Unlocked pump shaft
Tighten the locking screw when the spacer is The fuel injector should be tested at the pressure in
installed to the following torque. .. 12 Nm (9 lb ft) Table 1.
g00925394
Illustration 4
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Specifications Section
i01957629 i01714153
g00629433
Illustration 7
i02242607
Rocker Shaft
g00986823
Illustration 6
(2) Clip
(3) Spacer
(6) O ring
g00985174
Illustration 8
(7) Fuel filter bowl The rocker shaft
Note: Tighten the fuel filter bowl by hand. Rotate the Note: In order to install the rocker shaft assembly,
bowl 1/8 of a turn more by hand. the tool 27610227 Spacing Tool is required.
(2) Washer
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Specifications Section
(5) Spring
Tighten the bolts for the valve mechanism cover Outside diameter of the inlet valve
in the sequence that is shown to the following guide ................................. 13.034 to 13.047 mm
torque. ................................................. 9 Nm (7 lb ft) (0.5131 to 0.5137 inch)
Interference fit of valve guide in cylinder
head ...................................... 0.007 to 0.047 mm
(0.0003 to 0.0019 inch)
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Specifications Section
Length of Valve guide .......... 51.00 to 51.50 mm Service limit ............................ 1.09 mm (0.043 inch)
(2.018 to 2.027 inch)
Turbocharged engines .................... 1.58 to 1.84 mm
Projection of the valve guide above the valve (0.062 to 0.072 inch)
spring recess (2) ................... 12.35 to 12.65 mm
(0.486 to 0.498 inch) Service limit .......................... 2.09 mm (0.0823 inch)
Note: When new valve guides are installed, new (6) Exhaust valve face angle from the vertical axis
valves and new valve seat inserts must be installed.
The valve guides and the valve seat inserts are Valve face angle ............................... 30 degrees
supplied as partially finished parts. The unfinished Valve seat angle ............................... 30 degrees
valve guides and unfinished valve seat inserts are
installed in the cylinder head. The guides and inserts (7) Diameter of the exhaust
are then cut and reamed in one operation with special valve head ............................ 41.51 to 41.75 mm
tooling. This procedure ensures the concentricity (1.634 to 1.643 inch)
of the valve seat to the valve guide in order to
create a seal that is tight. Refer to the Disassembly (8) Diameter of the head of the inlet
and Assembly Manual for removal and installation valve ... 46.20 to 46.45 mm (1.818 to 1.828 inch)
procedures.
(9) Angle of the inlet valve face from the vertical axis
(4) Exhaust valve
Valve face angle ............................... 30 degrees
Diameter of the exhaust valve Valve seat angle ............................... 30 degrees
stem ...................................... 8.938 to 8.960 mm
(0.3519 to 0.3528 inch) The valve lash is the following value when the engine
is cold:
Clearance of valve in valve
guide ....... 0.040 to 0.840 mm (0.0016 to 0.033 inch) Inlet valves ........................ 0.20 mm (0.008 inch)
Exhaust valves ................. 0.45 mm (0.018 inch)
Overall length of the exhaust
valve ..... 128.92 to 129.37 mm (5.075 to 5.093 inch)
Diameter of the inlet valve (10) Machine the recess in the head for valve seat
stem ...................................... 8.953 to 8.975 mm inserts to the following dimensions.
(0.3525 to 0.3533 inch)
Clearance of valve in valve Recess for Inlet Valve Seat for Naturally
guide .. 0.025 to 0.069 mm (0.001 to 0.0027 inch) Aspirated Engines
(A) .. 9.910 to 10.040 mm (0.3901 to 0.3952 inch)
Overall length of the inlet (B) ..................................... 47.820 to 47.845 mm
valve ..... 128.92 to 129.37 mm (5.075 to 5.093 inch) (1.8826 to 1.8836 inch)
(C) Maximum radius ......... 0.38 mm (0.015 inch)
The face of the inlet valve is recessed below the
cylinder head by the following amount. Recess for Exhaust Valve Seat for Naturally
Aspirated Engines
Naturally aspirated engines ............ 0.58 to 0.84 mm (A) .. 9.910 to 10.040 mm (0.3901 to 0.3952 inch)
(0.023 to 0.033 inch)
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Specifications Section
i01899306 g00987480
Illustration 12
Cylinder Head The tightening sequence
g00905621
Illustration 13
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Specifications Section
g00991357
Illustration 15
Typical turbocharger
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Specifications Section
i02242613
Exhaust Manifold
g00976195
Illustration 18
Typical camshaft
(2) Bolt
Tighten the bolt to the following torque. ... 95 Nm
(70 lb ft)
g00907527
Illustration 16
(3) Camshaft thrust washer
Tightening sequence
Thickness of the thrust washer .. 5.49 to 5.54 mm
Note: The exhaust manifold must be aligned to (0.216 to 0.218 inch)
the cylinder head. Refer to the Disassembly and
Assembly manual. Depth of the recess in the cylinder block for the
thrust washer ............................ 5.54 to 5.64 mm
Tighten the exhaust manifold bolts in the sequence (0.218 to 0.222 inch)
that is shown in illustration 16 to the following Tolerance of the thrust washer in cylinder block
torque. ............................................. 33 Nm (24 lb ft) front face ........................... 0.154 to 0.003 mm
(0.0006 to 0.0001 inch)
i02242614
(4) The diameters of the camshaft journals are given
Camshaft in the following tables.
Table 5
g00987750
Illustration 17
Checking the end play of the camshaft
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Specifications Section
i02242618
Camshaft Bearings
g00629702
Illustration 19
To determine the lobe lift, use the procedure that Spin-on Oil Filter
follows:
g00915984
Illustration 21
(1) Seal
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Specifications Section
Replaceable Element
g00989248
Illustration 23
The oil pump for the balancer
g00915985
Illustration 22 (1) Clearance of the outer rotor to the
body .. 0.130 to 0.24 mm (0.0050 to 0.0094 inch)
Note: Lubricate the seal on the oil filter housing with
clean engine oil before installation.
(1) Tighten the oil filter housing to the oil filter base
to the following torque. ............. 25 Nm (18 lb ft)
i02242623
Inner rotor
Number of lobes
Inner rotor ......................................................... 6
Outer rotor ........................................................ 7
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Specifications Section
g00989519
Illustration 27
Idler gear and pump gear
Note: Replace the idler gear bolt (5) and the nut for
the oil pump gear (6).
Illustration 25
g00989217 (5) Tighten the idler gear bolt to the following
torque. ...................................... 26 Nm (19 lb ft)
The end play for the rotor
Number of lobes
Inner rotor ......................................................... 5
Outer rotor ........................................................ 6
g00938724
Illustration 26
The end cover
g00938064
Illustration 28
The oil pump
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Specifications Section
g00938061
Illustration 29
Checking the clearance
g00938799 g00921377
Illustration 30 Illustration 32
Checking the end play Relief valve and spring
(3) End play of rotor assembly (1) Tighten the plug for the relief valve to the
following torque. ....................... 35 Nm (26 lb ft)
Inner rotor ............................. 0.038 to 0.089 mm
(0.0014 to 0.0035 inch)
(2) Plunger
Outer rotor ............................ 0.025 to 0.076 mm
(0.0010 to 0.0029 inch) Diameter of the plunger ..... 19.186 to 19.211 mm
(0.7554 to 0.7563 inch)
Tighten the bolts that hold the front cover of the oil
pump assembly to the following torque. ........ 26 Nm Clearance of plunger in bore .. 0.039 to 0.114 mm
(19 lb ft) (0.0015 to 0.0045 inch)
i01958104
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Specifications Section
Front sealant
g00919890
Illustration 33
Plug
g00990254
Illustration 35
Applying sealant
Illustration 34
g00921379 Rear sealant
The relief valve for the balancer
Note: Install the rear oil seal before sealant is applied
(1) Tighten the plug for the relief valve to the to the bridge.
following torque. ....................... 35 Nm (26 lb ft)
(2) Plunger
Diameter of the plunger ........ 14.46 to 14.48 mm
(0.5692 to 0.5700 inch)
Clearance of the plunger in the
bore .... 0.04 to 0.08 mm (0.0015 to 0.0031 inch)
g00990255
Illustration 36
Applying sealant
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Specifications Section
Note: The oil pan must be installed within 10 minutes The cast iron oil pan
of applying the sealant.
g00990249
Illustration 38
g00990252
Illustration 37 The cast iron oil pan
Typical oil pan
Note: The rear face of the cast iron oil pan (5) must
(3) Tighten the four front bolts to the following be aligned to the rear face of the cylinder block.
torque. ...................................... 22 Nm (16 lb ft)
(5) The maximum allowed value of the rear face
(4) Tighten the remaining bolts to the following misalignment. ................. 0.1 mm (0.0039 inch )
torque. ...................................... 22 Nm (16 lb ft)
(6) Bolt
Tighten the front four bolts. Refer to illustration
37. Tighten the remaining bolts and the nuts that
fasten the engine oil pan to the cylinder block to
the following torque. ................. 22 Nm (16 lb ft)
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Specifications Section
(3) Screws
Tighten the screws for the cover plate with a
plastic valve mechanism cover to the following
torque. .................................. 1.3 Nm (11.5 lb in)
Tighten the screws for the cover plate with a
metal valve mechanism cover to the following
torque. ..................................... 1.8 Nm (16 lb in)
(4) Diaphragm
(5) Cap
(6) Spring
g00990677
Illustration 39
The drain valve
(9) Adapter
Tighten the adapter into the engine oil pan to the
following torque. ............ 34 5 Nm (25 4 lb ft)
i02242678
Crankcase Breather
g00926200
Illustration 41
(7) O-ring
i01914256
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Specifications Section
i01904883
Water Pump
g00997234
Illustration 42
O ring
g00906121
Illustration 43
A typical water temperature regulator
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Specifications Section
Diameter of the bore in the cylinder Note: Install the rear seal before sealant is applied.
block for the number 1 camshaft
bearing .............................. 55.563 to 55.593 mm 1. Use a straight edge in order to ensure that the
(2.1875 to 2.1887 inch) bridge is aligned with the rear face of the cylinder
block.
Diameter of the bore in the cylinder
block for the number 2 camshaft 2. Tighten the Allen head bolts (6) for the bridge.
journal ............................... 50.546 to 50.597 mm
(1.9900 to 1.9920 inch) Torque for the Allen head bolts .. 16 Nm (12 lb ft)
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Specifications Section
3. When the bridge is installed on the cylinder block, Note: The timing mark is toward the outside of
apply 21826038 POWERPART Silicon Adhesive the crankshaft when the gear is installed on the
into groove (7) at each end of the bridge. Apply the crankshaft.
sealant into the groove until the sealant is forced
through the bottom end of the groove in the bridge. Note: All new turbocharged engines and
turbocharged aftercooled engines have crankshafts
Total height of the cylinder block between the top and that are nitrocarburised. The crankshaft can also
the bottom faces. ................ 441.173 to 441.274 mm be nitrided for 20 hours, if the nitrocarburised
(17.3689 to 17.3729 inch) process is not available. After a crankshaft has
been machined, the crankshaft must be rehardened.
Inspect the crankshaft for cracks before machining
i02242736
and after machining. Naturally aspirated engines
Crankshaft have induction hardened crankshafts.
g00992214
Illustration 47
The crankshaft for the four cylinder engine
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Specifications Section
g01017233
Illustration 48
The 1104 engine crankshaft
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Specifications Section
Table 6
The undersize diameter of the Crankshaft Journals
NUMBER 0.25 mm (0.010 inch) 0.51 mm (0.020 inch) 0.76 mm (0.030 inch)
75.909 mm (2.9885 inch) to 75.649 mm (2.9783 inch) to 75.399 mm (2.9685 inch) to
1
75.930 mm (2.9894 inch) 75.670 mm (2.9791 inch) 75.420 mm (2.9693 inch)
63.220 mm (2.4890 inch) to 62.960 mm (2.4787 inch) to 62.708 mm (2.4688 inch) to
2
63.240 mm (2.4898 inch) 62.982 mm (2.4796 inch) 62.728 mm (2.4696 inch)
39.47 mm
3 N/A N/A
(1.5539 inch)maximum
37.44 mm
4 N/A N/A
(1.4740 inch)maximum
44.68 mm
5 N/A N/A
(1.7591 inch)maximum
40.55 mm
6 N/A N/A
(1.5965 inch)maximum
7 Do not machine this diameter. N/A N/A
3.68 mm (0.1449 inch) to
8 N/A N/A
3.96 mm (0.1559 inch)
Table 7
Journal Excessive run out
(1) Mounting
(2) 0.08 mm (0.0031 inch)
(3) 0.15 mm (0.0059 inch)
(4) 0.08 mm (0.0031 inch)
(5) Mounting
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Specifications Section
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Specifications Section
i01958156
Connecting Rod
g00995584
Illustration 52
Alignment of the bearing shell
Table 8
Bearing Width for the 31.62 to 31.88 mm
g00907738
Illustration 51 Connecting Rod (1.245 to 1.255 inch)
Bearing Width for the 31.55 to 31.88 mm
The mating surfaces of the connecting rod are Connecting Rod Cap (1.2405 to 1.255 inch)
produced by hydraulically fracturing the forged
connecting rod. Thickness of Connecting
1.835 to 1.842 mm
Rod Bearing at the
(0.0723 to 0.0725 inch)
(1) Tighten the torx screws for the connecting rod to Center
the following torque. ................. 18 Nm (13 lb ft) Thickness of Connecting
1.835 to 1.842 mm
Rod Bearing for the Cap
Tighten the torx screws for the connecting rod again (0.0722 to 0.0725 inch)
at the Center
to the following torque. .................... 70 Nm (52 lb ft)
0.030 to 0.081 mm
Bearing Clearance
(0.0012 to 0.0032 inch)
Tighten the torx screws for the connecting rod for
an additional 120 degrees. The torx screws for
the connecting rod (1) must be replaced after this Table 9
procedure. Undersized Connecting Rod Bearing
Note: Always tighten the connecting rod cap to the 0.25 mm (0.010 inch)
connecting rod, when the assembly is out of the
engine. Tighten the assembly to the following torque 0.51 mm (0.020 inch)
20 Nm (14 lb ft). 0.76 mm (0.030 inch)
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26 SENR9976
Specifications Section
Table 10
Length Grades for Connecting Rods
Grade Letter Color Code Length (Y)
165.728 to 165.761 mm
F Red
(6.5247 to 6.5260 inch)
165.682 to 165.715 mm
G Orange
(6.5229 to 6.5242 inch)
165.637 to 165.670 mm
H White
(6.5211 to 6.5224 inch)
165.591 to 165.624 mm
J Green
(6.5193 to 6.5206 inch)
165.545 to 165.578 mm
K Purple
(6.5175 to 6.5188 inch)
165.499 to 165.532 mm
L Blue
(6.5157 to 6.4961 inch)
i01958185
g00907744
Illustration 53
g00888215
Illustration 55
A typical example of a piston and rings
Connecting rods are color coded. The color code Ring gap ................................... 0.30 to 0.55 mm
is a reference for the length (Y) of the connecting (0.0118 to 0.0216 inch)
rod. Refer to table 10 for the different lengths of
connecting rods.
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Specifications Section
Ring gap ................................... 0.30 to 0.55 mm Piston height above cylinder block .. 0.21 to 0.35 mm
(0.0118 to 0.0216 inch) (0.008 to 0.014 inch)
Note: When you install a new top compression ring, Width of top groove in piston for the naturally
make sure that the word TOP is facing the top of the aspirated engine ............................. 2.58 to 2.60 mm
piston. New top piston rings have a red identification (0.1016 to 0.1024 inch)
mark which must be on the left of the ring end gap
when the top piston ring is installed on an upright Width of top groove in piston for the turbocharged
piston. engine .......................................................... Tapered
(2) Intermediate compression ring Width of second groove in piston .... 2.54 to 2.56 mm
(0.1000 to 0.1008 inch)
The shape of the intermediate compression
ring ......................................... Internal step in the
Width of third groove in piston ........ 3.52 to 3.54 mm
bottom edge with a tapered face (0.1386 to 0.1394 inch)
Width of intermediate compression
ring .......... 2.47 to 2.49 mm (0.097 to 0.098 inch) Piston pin
Ring gap ................................... 0.70 to 0.95 mm Diameter of the bore for the piston
(0.0275 to 0.0374 inch) pin ..................................... 39.703 to 39.709 mm
(1.5631 to 1.5633 inch)
Note: When you install a new intermediate
compression ring, make sure that the word TOP is i02242750
facing the top of the piston. New intermediate rings
have a green identification mark which must be on Piston Cooling Jet
the left of the ring end gap when the top piston ring is
installed on an upright piston.
Piston
Note: An arrow which is marked on the piston crown
must be toward the front of the engine.
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28 SENR9976
Specifications Section
g01006929
Illustration 57
(2) Piston cooling jet
(3) Rod
(4) Cylinder block
i01957083
g00918672
Illustration 59
Front cover
(2) Tighten the bolts that fasten the water pump to the
front housing to the following torque. ....... 22 Nm
(16 lb ft)
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Specifications Section
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Specifications Section
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Specifications Section
Fan Drive
g00631781
Illustration 63
(1) Bolt
Tighten the bolts for the cast iron flywheel Illustration 65
g00926178
housing to the following torque: A typical fan drive
M10 8.8 .................................. 44 Nm (33 lb ft)
M10 10.9 ................................ 63 Nm (47 lb ft) (1) Tighten the bolts for the fan to the following
M12 8.8 .................................. 75 Nm (55 lb ft) torque. ...................................... 22 Nm (16 lb ft)
M12 10.9 ............................... 115 Nm (85 lb ft)
Tighten the bolts that secure the fan drive pulley to
the hub to the following torque (not shown). .. 22 Nm
i02253806
(16 lb ft)
Crankshaft Pulley
Fan drive housing
Tighten the bolts that secure the fan drive housing
to the cylinder head to the following torque (not
shown). ........................................... 44 Nm (32 lb ft)
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Specifications Section
Tighten the two bolts on each engine lifting V-belt tension ..................................... 535 N (120 lb)
bracket to the following torque. .. 44 Nm (32 lb ft)
i01958367
Alternator
g00959541
Illustration 66
A typical alternator
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Specifications Section
i01958653
Starter Motor
g00974968
Illustration 67
The 24 volt starter motor which shows the electrical connections
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34 SENR9976
Specifications Section
g00977365
Illustration 68
The 12 volt starter motor which shows the electrical connections
i02245817
g00884683
Illustration 70
Coolant Temperature Sensor
(1) Tighten the coolant temperature sensor to the
following torque. ....................... 20 Nm (15 lb ft)
g01131749
Illustration 69
Location of the coolant temperature sensor
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Specifications Section
i02245818 i02245819
g01131721 g01130928
Illustration 71 Illustration 73
Location of the engine oil pressure sensor Location of the boost pressure sensor
g00884723 g00884730
Illustration 72 Illustration 74
(1) Tighten the engine oil pressure sensor to the (1) Tighten the boost pressure sensor to the following
following torque. ......................... 10 Nm (7 lb ft) torque. ........................................ 10 Nm (7 lb ft)
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36 SENR9976
Specifications Section
i02245820 i02245821
g01131722
Illustration 77
g01131036 Location of the speed/timing sensor
Illustration 75
Location of the inlet manifold temperature sensor
g00884736
Illustration 78
g00884683
Illustration 76
(1) Tighten the bolt for the speed/timing sensor to
the following torque. ................. 22 Nm (16 lb ft)
(1) Tighten the inlet manifold temperature sensor to
the following torque. ................. 20 Nm (15 lb ft)
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Specifications Section
i02245822 i02253813
g00955714
Illustration 81
g00915868 Typical example
Illustration 79
(3) Tighten the bolts for the clips that hold the VLPM (1) Tighten the glow plugs (3) in the cylinder head to
to the following torque. ............. 22 Nm (16 lb ft) the following torque. .................. 15 Nm (11 lb ft)
Tighten the nuts (2) for the bus bar (1) that is
i02246071 installed on top of the glow plugs to the following
torque. ............................................... 2 Nm (18 lb in)
Electronic Control Module
Voltage ................................................. 12 or 24 volts
g00915338
Illustration 80
(2) Tighten the bolts that hold the ECM to the engine
to the following torque. ............. 22 Nm (16 lb ft)
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38 SENR9976
Index Section
Index
A Flywheel ................................................................ 30
Flywheel Housing .................................................. 31
Alternator ............................................................... 32 Four cylinder ...................................................... 31
12 Volt and 24 Volt Alternator ............................ 32 Front Housing and Covers..................................... 28
V-Belt ................................................................. 32 Fuel Injection Lines................................................ 4
Fuel Injection Pump............................................... 4
Bosch VP30 ....................................................... 4
B Fuel Injectors ......................................................... 5
Fuel Transfer Pump............................................... 6
Boost Pressure Sensor.......................................... 35
G
C
Gear Group (Front)................................................ 29
Camshaft ............................................................... 11 Glow Plugs ............................................................ 37
Camshaft Bearings ................................................ 12
Connecting Rod..................................................... 25
Connecting Rod Bearing Journal........................... 24 I
Coolant Temperature Sensor................................. 34
Crankcase Breather............................................... 18 Important Safety Information ................................. 2
Crankshaft ............................................................ 21 Inlet Manifold Temperature Sensor........................ 36
Crankshaft Pulley .................................................. 31
Crankshaft Seals ................................................... 23
Cylinder Block........................................................ 20 L
Four Cylinder Engine ......................................... 20
Cylinder Head........................................................ 9 Lifter Group............................................................ 6
Cylinder Head Valves ............................................ 7
M
E
Main Bearing Journal............................................. 24
Electronic Control Module ..................................... 37 The shell for the main bearings.......................... 24
Engine Design ....................................................... 4
Four Cylinder Engine ......................................... 4
Engine Lifting Bracket............................................ 32 P
Engine Oil Bypass Valve ....................................... 15
Installed in the Balancer..................................... 16 Piston and Rings ................................................... 26
Installed in the Oil Pump .................................... 15 Piston ................................................................. 27
Engine Oil Filter ..................................................... 12 Piston Cooling Jet.................................................. 27
Replaceable Element......................................... 13 Piston Cooling Jet Alignment ............................. 28
Spin-on Oil Filter ................................................ 12
Engine Oil Pan....................................................... 16
Front sealant ...................................................... 16 R
Rear sealant....................................................... 16
The cast iron oil pan........................................... 17 Rocker Shaft.......................................................... 6
Engine Oil Pressure............................................... 15
Engine Oil Pressure Sensor .................................. 35
Engine Oil Pump.................................................... 13 S
Engines with Balancer Group ............................ 13
Engines without Balancer Group ....................... 14 Specifications Section ........................................... 4
Exhaust Manifold ................................................... 11 Speed/Timing Sensor ............................................ 36
Four Cylinder Engine ......................................... 11 Starter Motor.......................................................... 33
12 Volt Starter Motor .......................................... 34
24 Volt Starter Motor .......................................... 33
F
This document has been printed from SPI. Not for Resale
SENR9976 39
Index Section
Table of Contents................................................... 3
Turbocharger ......................................................... 10
Four Cylinder Engine ......................................... 10
Water Pump........................................................... 19
Water Temperature Regulator and Housing .......... 18
Water Temperature Regulator............................ 19
This document has been printed from SPI. Not for Resale
2005 Perkins Engines Company Limited
All Rights Reserved Printed in U.K.
This document has been printed from SPI. Not for Resale