Training Material For Siemens S7 2012 PDF

INTERNAL USE ONLY
TRAINING MATERIAL
FOR SIEMENS S7
2012
Erno Salonen WFI-TS

DocID: DBAC159168
Revision: d
Training material for Siemens S7 2012
Kids, you tried your best and you failed miserably.

The lesson is, never try.
Homer J. Simpson
2 Wrtsil Finland Oy
Contents
01. General............................................................................................................ 4
02. Revision history............................................................................................... 4
03. Training equipment.......................................................................................... 5
04. Simatic Manager............................................................................................. 7
05. Starting of Simatic Manager............................................................................. 8
05.1 First view....................................................................................................... 9
05.2 Storage location for projects and multiprojects............................................ 10
05.3 Set PG/PC interface Communication with Simatic S7 PC adapter USB.... 11
05.4 Starting a new S7 project............................................................................ 15
05.5 Inserting S7 program................................................................................... 19
06. Hardware configuration.................................................................................. 17
06.1 Inserting Simatic 300 Station....................................................................... 18
06.2 Starting HW Config...................................................................................... 18
07. Making HW Config for our project.................................................................. 20
08. Set PG/PC interface Communication with ethernet..................................... 32
09. Some CPU settings....................................................................................... 36
10. Symbol table................................................................................................. 38
11. Variable table................................................................................................. 39
12. Exercise 1: FB1 Jogging................................................................................ 44
13. Solution 1: FB1 Jogging................................................................................ 45
14. Exercise 2: FB2 Truncated cone.................................................................... 51
15. Solution 2: FB2 Truncated cone..................................................................... 52
16. Exercise 3: FB3 Using timer functions............................................................ 59
17. Solution 3: FB3 Using timer functions............................................................ 60
18. Exercise 4: Tourist BUS................................................................................. 63
19. Solution 4: Tourist BUS.................................................................................. 65
20. Check Block Consistency.............................................................................. 84
21. Exercise 5: Machine tool................................................................................ 88
22. Solution 5: Machine tool................................................................................ 89
23. Exercise 6: MyPID....................................................................................... 111
24. Solution 6: MyPID........................................................................................ 112
25. Exercise 7: ModbusTCP.............................................................................. 127
26. Solution 7: ModbusTCP............................................................................... 130
27. Reference Data............................................................................................ 143
28. Archive........................................................................................................ 148
Wrtsil Finland Oy 3
01. General
zzThis document is made for training purposes only. This document is property of Wrtsil and the
distribution of this document outside Wrtsil is strictly prohibited.
zzInstructions and settings in this document are only valid when using Simatic S7 training equipment
in Turku, Finland.
zzThis document gives you an introduction how to use Simatic Manager with practical examples.
02. Revision history

Revision Date Author Reference Description
a 8.9.2011 esa First draft
b 27.12.2011 esa Until exercise 5
c 6.1.2012 esa First release
d 1.6.2012 esa ModbusTCP exercise added
4 Wrtsil Finland Oy
03. Training equipment
Wrtsil Finland Oy 5
6 Wrtsil Finland Oy
04. Simatic Manager
Overview of Simatic Manager
Wrtsil Finland Oy 7
05. Starting of Simatic Manager

Simatic Manager can be started in two ways:
1. double-click Simatic Manager icon on the desktop
2. or start Simatic Manager from Start menu
8 Wrtsil Finland Oy
05.1 First view

View when opening Simatic Manager
Wrtsil Finland Oy 9
05.2 Storage location for projects and multiprojects

Options Customize
10 Wrtsil Finland Oy
05.3 Set PG/PC interface Communication with Simatic S7 PC adapter USB

Simatic S7 PC adapter USB (Material number PAAE093507)
Wrtsil Finland Oy 11
Connect your Simatic S7 PC adapter USB to MPI/DP port in the CPU.
zzOptions Set PG/PC Interface
zzSelect PC Adapter(MPI)
zzPress OK
zzPress Accessible nodes
zzOpen Blocks
zzDelete all the other blocks than System function blocks (SFB, SFC) from CPU Online memory
Now you are ready to start your exercise!

05.4 Starting a new S7 project

zzFile New
zzWrite your project name to Name:
zzPress OK
05.5 Inserting S7 program
Simatic Manager automatically names the new S7 Program as S7 Program(1). We can rename it
to S7 Program.
zzPress F2 or mouse right-click and Rename
06. Hardware configuration
Hardware used in our exercise
06.1 Inserting Simatic 300 Station
Simatic Manager automatically names the new station as Simatic300(1). We can rename it to
Simatic300.
zzPress F2 or mouse right-click and Rename
06.2 Starting HW Config
zzDouble-click Simatic 300
zzDouble-click Hardware symbol
HW Config is now opened

zzTo open/close Hardware Catalog press
07. Making HW Config for our project

1. Double-click Rail from Catalog
2. Put the CPU 315-2PN/DP into slot 2
Open 6ES7315-2EH14-0AB0 and double-click V3.1
3. In the Properties window define CPUs IP address: 192.168.0.1 (This is a default)

and Subnet mask: 255.255.255.0. Press OK.
4. Drag Digital input module DI32 24V into slot 4 (6ES7321-1BL00-0AA0).
5. Do the same for the remaining modules. Result should look like this:
6. Double-click FM350 COUNTER (Note! Driver for FM350 needs to be installed)
7. Double-click Encoders and put the settings as follows. Press OK.
8. Double-click Inputs and put the settings as follows. Press OK.
9. Double-click Operating Modes and put the settings as follows. Press OK.
10. Double-click Outputs and put the settings for DO1/DO2 as follows. Press OK.
11. Press Save and close window.
zz12. Press Save and Compile
7. Download HW Config to CPU
8. Press OK.
9. Press OK.
10. Press OK.
11. Press Yes.
08. Set PG/PC interface Communication with ethernet

If you want to change the communication from USB Adapter to Ethernet, do as follows:
1. Open Network Connections Select your Local Area Connection

Internet Protocol (TCP/IP) Properties
2. Define your laptop IP address as follows
3. Press OK
4. Connect you Ethernet cable to Ethernet switch Scalance X206-1
5. Options Set PG/PC Interface
6. Select correct interface from Interface Parameter Assignment Used and press OK
(Note! First disconnect your USB adapter from CPU)
09. Some CPU settings

zzStart HW Config
zzDouble-click CPU 315-2PN/DP and open sheet Cycle/Clock Memory
zzPut Scan cycle monitoring time [ms]: 150
zzEnable Clock memory and put Memory Byte: 10
If PLC cycle time exceeds 150ms, CPU will go to STOP mode. If OB80 Cycle time fault is

programmed, the scan cycle time is multiplied by 2. If PLC cycle time is still exceeded after that,
CPU will go to STOP mode.
Clock Memory:
M10.7 M10.6 M10.5 M10.4 M10.3 M10.2 M10.1 M10.0
Frequency [HZ] 0.5 0.62 1 1.25 2 2.5 5 10
Duration [s] 2 1.6 1 0.8 0.5 0.4 0.2 0.1
zzPress OK
zzSave and Compile
zzDownload to module
10. Symbol table

zzDouble-click Symbols
zzWrite I0.0 to Address
zzWrite Start to Symbol
zzWrite Engine start to Comment
zzPress Enter
zzWrite these inputs/outputs to Symbols. (Note! Remember to update your Symbol table, when
adding additional symbols to your project).
zzPress Save
11. Variable table

Next we will test the inputs and outputs of Training equipment.
zzInsert new Variable Table
zzGive Symbolic Name and Symbol Comment to your Variable table and press OK
zzOpen Variable table
zzWrite the following inputs and outputs to your Variable table and press Save (if you want to use the
Variable table later on)
zzPress to start monitoring variables
zzFirst test your inputs one by one
Output testing is done the following way:
zzWrite 1 to Modify value of the output you want to force active and press Enter
zzRight click mouse Activate modify value
zzPress to start monitoring modified values
zzTo disable forced values, first disable monitor variables , then write 0 to Modify value of the
output you want to disable forcing and press Enter
zzRight-click mouse Activate modify value
After this you can check that there are now more forced values active by pressing Alt+F2

12. Exercise 1: FB1 Jogging

Now we can do our first program. Do the jogging function for rail.
zzRail should start when pressing start button
zzRail direction can be changed from engine control remote/local switch

(remote=LEFT, local=Right)
zzRail speed should be slow
13. Solution 1: FB1 Jogging

1. Insert new object
2. Name it to FB1 and press OK
3. Open your newly created FB1 by double-clicking it
4. Write the following to Block Comment and to Network 1 Comment
5. Then do the following networks:
Network 1
Network 2
Network 3
6. Press Save
7. Press Download
Remember to check PQW352 settings in HW Config

8. Open your OB1 and add FB1 to Network 1
9. Write DB50 to ??? and press Enter (We will use DB1 at a later stage)
10. Press Yes
11. Press Save and close OB1
12. Select now OB1, FB1 and DB50 and download them to PLC
13. Test your project
14. Exercise 2: FB2 Truncated cone

Next we will calculate the volume of truncated cone.
zzVolume V can be calculated from the following formula:
zzWhere h = 5
R=3
r=1
15. Solution 2: FB2 Truncated cone

1. This exercise is done with STL
First define the following Variables
Networks 1 and 2
Network 3
2. Press Save
3. Press Download
? What if we want to test it with other values?

5. Insert new Data block
6. Open your newly created DB200 and add FinalResultToDB
7. Press Save and close DB200
8. Open your OB1 and add FB2 to Network 2
9. Write DB2 to ??? and press Enter
10. Press Yes
11. Write new values to h, R_big and R_small. Write DB200.DBD0 to Final_result
12. Press Save and close OB1
13. Select now OB1, FB2, DB2 and DB200 and download them to PLC
16. Exercise 3: FB3 Using timer functions

Next well look into timers. We will test the following timers:
zzPulse timer TP
zzOn-delay timer TON
When pressing Stop button,

Stop pressed should activate in
HMI.
If Stop button is pressed for 10

seconds, the yellow indication
should activate for 8 seconds
and text Stop pulse on should
blink with 10 Hz frequency during
this period.
17. Solution 3: FB3 Using timer functions

1. First do the STAT variables:
zzWrite TON1 and write data type sfb4. press Enter
zzWrite TP1 and write data type sfb3. press Enter
2. Then Open Multible instances and place TON1 to network 1 and TP1 to network 2
3. Networks 1, 2 and 3
Note! Remember to write these

also to Symbol Table
M30.0
M30.1
M30.2
18. Exercise 4: Tourist BUS
A sightseeing bus travels around 3 stops. The bus does 5 trips daily, so that
zzFirst 2 rounds it stops at every location and stays there for 5 seconds
zzThe remaining 3 rounds it only stops at Stop2, if Stop button is pressed before bus reaches Stop2
zzSightseeing trips begins and ends at Stop 1. Trip is started with Start button.
zzBus speed is tuned from PIW288.
zzBus speed is limited to 40% of the maximum speed.
Stop 3
Stop 2
Stop 1
M500.0 M500.1 M500.2
19. Solution 4: Tourist BUS

zzWe will do this excercise with three functions blocks:
FB5 Main control for rail (FBD)
FB4 Sightseeing (Graph)
FB19 Analog I/O (FBD)
zzWe will also use the following Wrtsil Standard blocks in this exercise:
FB110 M_SCIRHHLL
FC79 AO_SCALE
FB5 Main control for rail
1. Lets start with FB5 Main control for rail
Networks 1-3
Networks 4-6
Networks 7-8
Networks 9-10
FB19 Analog I/O
2. Next we will do FB19 Analog I/O. Copy Wrtsil standard blocks FB110 M_SCIRHHLL and
FC79 AO_SCALE into your project.
3. Use FB110 as a Multiple instance in network 1
4. Call FC79 in network 2
Remember to check PIW288 Settings in HW Config

FB4 Sightseeing
5. FB4 Sightseeing is done with GRAPH
6. Insert new Function Block FB4 Sightseeing (GRAPH) and press OK.
7. Insert Drag-and-Drop
8. Select Step + Transition and place it after S1
9. Like this!
10. Select Insert AND Box
11. Place it to Transition T1
12. Write I0.0 to ??.?
13. Insert Action
14. And place it to Step1
15. Write R to ?
16. Write M59.2 to ???
17. Result should like this:
M59.2
I0.0 M59.1
M51.0
M59.3
I0.6
NEG!
M59.3
I0.6
M56.0
M51.1
M52.0
I0.7
M56.0
M52.1
NEG!
M59.6
M59.5
I1.0 M53.0
M53.1
M54.0
I0.7
M54.1
M59.6 NEG!
M59.5
M59.0
M59.2
NEG!
M59.0
18. Finally, add FB4, FB5 and FB19 to OB1.

Add also HMI control memory bits M500.0 and M500.1 to OB1.
20. Check Block Consistency

Now it is a good time to compile our project.
1. Check Block Consistency
2. Compile all
3. Result should look like this:
4. Download your project to PLC.
5. Test your project.
21. Exercise 5: Machine tool

In the next exercise well do a machine tool,
where position of the rail is given in millimeters
and the deceleration curve can be decided by the
user.
zzAcceleration function is done automatically by

the frequency converter.
zzIn this exercise we will be using for the first

time also SCL (Structured Control Language)
programming.
zzThe deceleration ramp is done with Wrtsil

Standard block Curvexy.
User input here!
22. Solution 5: Machine tool

DB200 Project constants
Note! If you want to change Initial values afterwards, remember to Initialize Data Block.

View Data View
Edit Initialize Data Block
File Open Sample projects zEn23_01_FMx50-1
(Note! In order to use this Sample project, you first need to install the FM350-1 driver from CD)
Copy all other blocks than OB1 from the sample project to your own project

FB13 Positioner
1. Insert new SCL Source
2. Rename it to Positioner and open it
3. Insert Block Template FB
4. Empty block template inserted
5. Write your SCL code as follows:
6. Press Save
7. File Compile
8. If everything ok (i.e. no errors), it should look like this:
9. CTRL+F4 closes the SCL editor
FB6 Machine tool
10. Variables for FB6
11. Networks 1-2
12. Network 3
FB7 Ramp
14. Copy Wrtsil standard block FB128 CURVEXY into your project. We will use it for the
deceleration.
15. Open Deceleration.xlsx.
Values in green are confugurable for user. X-values are position difference from the desired position.
With CURVEXY you can decide how slow or fast is the deceleration of the rail.
16. Network 1
16. Network 1

17. Networks 2-3

18. Network 4

19. Network 5

20. Networks 6-7

OB1
21. Finally open your OB1 and update it to as follows:
Networks 1-2

Networks 3-4

Network 5-6

Network 7 can be copied from Sample project zEn23_01_FMx50-s OB1


Network 7

Networks 8-9

23. Exercise 6: MyPID

In the next exercise well control the Diesel oil level in the Day-tank.
zzTank specification:
Inlet valve opening 0 mm - 50 mm (0 m - 0.05 m)
Outlet valve opening 0 mm 22.5 mm (0 m - 0.0225 m)
Pressure at inlet pipe 1.0 bar
Density of Diesel oil 900 kg/m3
Drums diameter 0.5 m
Drums height 1.0 m
zzEngine load is tuned with PIW288
zzGain (P), Reset time (I) and Tank level SP [0-100%] are user inputs.

24. Solution 6: MyPID

DB200 Project constants

FB14 Astia
1. Sources Insert New Object SCL Source
2. Rename it to Astia

3. Open your Astia Source File
4. After this, open Astia.txt

5. Edit Select All
Copy

6. Paste the contents of Astia.txt to Astia.scl

7. Press Save
8. File Compile
9. If everything ok (i.e. no errors), it should look like this:
10. CTRL+F4 closes the SCL editor

FB8 MyPID

12. Network 1

13. Networks 2-3

14. Network 4

15. Network 5
( Libraries Standard Library PID Control Blocks)


16. Networks 6-7

17. Networks 8-9

18. Network 10
OB1
19. Network 10

25. Exercise 7: ModbusTCP

25. Exercise 7: ModbusTCP
Hello! Hello.
Whats your Im VAMP 210.

name? Whats yours?
Im CPU
OK,
315-PN/DP.
whatever
Can us two lonely souls You have to do

someday become one? me first
Configure a standardised
??? MODBUS/TCP
communication prototol
for me.

InInthe
thefifinal exercise well
nal exercise wellconfigure
configurea a
ModbusTCP connection
ModbusTCP for VAMP
connection 210 Generator
for VAMP Protection
210 Generator Protection
Relay.
Relay.
Protocols are
Protocols are used
usedwhen
whenexchanging
exchangingdata between
data heterogeneous
between heterogeneouscommunication partners.
communication In this In this
partners.
exercise we
exercise we are
are using
usingModbusTCP
ModbusTCP protocol. TheThe
protocol. controller, generator
controller, protection
generator relay and
protection operator
relay and operator
panel are located in the same IP subnet. Therefore a gateway is not needed.
panel are located in the same IP subnet. Therefore a gateway is not needed.
Schematic layout in our project

Schematic layout in our project
Modbus
Ethernet
CPU 315-2PN/DP VAMP 210

IP Address: IP Address:
192.168.0.1 192.168.0.17
S7 Connection Beijer E1101 HMI

IP Address:
192.168.0.120

From VAMP 210 protocol mappings we can see that Alive indicator is written in to Modbus address
402001.
From VAMP 210 protocol mappings we can see that Alive indicator is written in to Modbus
address 402001.
Nowwe
Now wewant
wantananillustration
illustration
of of
thethe Alive
Alive indicator
indicator value
value fromfrom
VAMPVAMP 210our
210 into into ourscreen.
HMI HMI screen.
DB121.DBW32

26. Solution 7: ModbusTCP

OB100 COMPLETE RESTART
1. First create an OB100 into your project
2. Then open project mbtcp_te and copy all the other blocks than OB1 and the SFB(s) and SFC(s) into
your project

3. Open FB17 Communication and modify it as follows
Network 1


Network 2

DB used for holding registers
(0x163)+(0x162)+(7x161)+(9x160)
= 0 + 0 + 112 + 9 = 121
DB121
Modbus start address of DB defined on

DB_HOLD
(0x163)+(7x162)+(12x161)+(1x160)
= 0 + 1792 + 192 + 1 = 1985
Thus,
(1991 1985) * 2 = 12
DB address:
DB121.DBW32

Networks 3 & 4


4.4. Open DB22

Open DDR_DB
DB22 DDR_DBand andlocate
locate row where value
row where valuefor
forstring
stringvariable
variable
IP3IP3 is set.
is set. ThenThen do the following
do the
modifications
following modifications
Register type. TRUE = Input register,

FALSE = Holding register.
Input register (3xxxx)

Holding register (4xxxx)

Note!
Note! When changingInitial
When changing Initialvalues,
values, remember
remember to Initialize
to Initialize Data
Data Block.
Block.
View
View Data View
Data View
Edit
Edit InitializeData
Initialize DataBlock
Block

5. OB1
Network 11


Note! If you want to change the Address of Alive indicator from DB121.DBW20 to DB121.DBW32
Note! If you want to change the Address of Alive indicator from DB121.DBW20 to DB121.DBW32
you have to use DB_HOLD_ADD in FB170 MBTCP_READ_WRITE. This is how it works
you have to use DB_HOLD_ADD in FB170 MBTCP_READ_WRITE. This is how it works
Lets first use same values in START_ADDRESS and DB_HOLD_ADD (16#07C7 1991).
Lets first use same values in START_ADDRESS and DB_HOLD_ADD (16#07C7 1991).

When now opening DB121 we see that the Alive indicator is written to DB121.DBW20.
When now opening DB121 we see that the Alive indicator is written to DB121.DBW20.
Now whenwe
Now when wewant
wanttotochange
change thethe address
address of Alive
of Alive indicator
indicator from DB121.DBW20
from DB121.DBW20 to DB121.DBW32, we
to DB121.DBW32,
have to change
we have the
to change thevalue
valueofofDB_HOLD_ADD
DB_HOLD_ADD toto16#07C1
16#07C1 (1985).
(1985).

When opening DB121

When we DB121
opening see that thethat
we see Alive
theindicator is then
Alive indicator written
is then totoDB121.DBW32.
written DB121.DBW32.
Remember,that
Remember, thatwewearent
arent now
now actually
actually reading
reading addresses
addresses 401987
401987 401990,
401990, because because we have set
we have set
START_ADDR
START_ADDR to to 1991
1991 in DB22.
in DB22.

6. Then you can run Check block consistency
7. And if everything looks ok, download blocks to PLC
8. Restart your CPU in order to activate Initialization bit in OB100.

9. Now you can monitor FB17 and DB121 in Online. It should look like this:


Modbus Alive indicator

from VAMP 210

27. Reference Data
Q: What blocks are activating Q4.6 (Rail direction)?
Q: Where is DB200.DBD10 (Current position) written? Which blocks are reading it?

1. Blocks Reference Data Display
2. Press Yes

3. OK
4. Press Filter

5. Activate DBs. Press OK.

Q: What blocks are activating Q4.6 (Rail direction)?
A: FB1 (Jogging) NW2
FB5 (Main control for Rail) NW4
FB7 (Ramp) NW7
Q: Where is DB200.DBD10 (Current position) written? Which blocks are reading it?
A: It is written in
FB6 (Machine Tool) NW3
It is read in
FB7 (Ramp) NW4 and NW5

28. Archive
Now you are ready to finish your exercise.
1. File Archive
2. Select the project you want to archive and press OK
3. Give File name to your project and press Save

4. Press OK
5. Create a new folder and name it.

6. Archive your project
? Wrtsil PLC backups are named as follows:
PLC_YYMMDD_PROJECTN.ZIP
7. Name your .zip file and press ADD

8. Press OK
9. Done!

Wrtsil is a global leader in complete lifecycle power solutions for the
marine and energy markets. By emphasising technological innovation
and total efficiency, Wrtsil maximises the environmental and economic
performance of the vessels and power plants of its customers. Wrtsil is
listed on the NASDAQ OMX Helsinki, Finland.
WRTSIL is a registered trademark. Copyright 2012 Wrtsil Corporation.

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INTERNAL USE ONLY

Erno Salonen WFI-TS

Kids, you tried your best and you failed miserably.

02. Revision history

a 8.9.2011 esa First draft

b 27.12.2011 esa Until exercise 5

c 6.1.2012 esa First release

d 1.6.2012 esa ModbusTCP exercise added

03. Training equipment

04. Simatic Manager

Overview of Simatic Manager

05. Starting of Simatic Manager

1. double-click Simatic Manager icon on the desktop

2. or start Simatic Manager from Start menu

05.1 First view

05.2 Storage location for projects and multiprojects

05.3 Set PG/PC interface Communication with Simatic S7 PC adapter USB

Connect your Simatic S7 PC adapter USB to MPI/DP port in the CPU.

zzOptions Set PG/PC Interface

zzPress Accessible nodes

Now you are ready to start your exercise!

05.4 Starting a new S7 project

zzWrite your project name to Name:

05.5 Inserting S7 program

zzPress F2 or mouse right-click and Rename

06. Hardware configuration

Hardware used in our exercise

06.1 Inserting Simatic 300 Station

zzPress F2 or mouse right-click and Rename

06.2 Starting HW Config

zzDouble-click Simatic 300

zzDouble-click Hardware symbol

HW Config is now opened

zzTo open/close Hardware Catalog press

07. Making HW Config for our project

2. Put the CPU 315-2PN/DP into slot 2

Open 6ES7315-2EH14-0AB0 and double-click V3.1

3. In the Properties window define CPUs IP address: 192.168.0.1 (This is a default)

4. Drag Digital input module DI32 24V into slot 4 (6ES7321-1BL00-0AA0).

6. Double-click FM350 COUNTER (Note! Driver for FM350 needs to be installed)

7. Double-click Encoders and put the settings as follows. Press OK.

8. Double-click Inputs and put the settings as follows. Press OK.

11. Press Save and close window.

zz12. Press Save and Compile

7. Download HW Config to CPU

10. Press OK.

11. Press Yes.

08. Set PG/PC interface Communication with ethernet

1. Open Network Connections Select your Local Area Connection

2. Define your laptop IP address as follows

4. Connect you Ethernet cable to Ethernet switch Scalance X206-1

5. Options Set PG/PC Interface

09. Some CPU settings

zzDouble-click CPU 315-2PN/DP and open sheet Cycle/Clock Memory

zzPut Scan cycle monitoring time [ms]: 150

zzEnable Clock memory and put Memory Byte: 10

M10.7 M10.6 M10.5 M10.4 M10.3 M10.2 M10.1 M10.0

Frequency [HZ] 0.5 0.62 1 1.25 2 2.5 5 10

Duration [s] 2 1.6 1 0.8 0.5 0.4 0.2 0.1

zzSave and Compile

10. Symbol table

zzWrite I0.0 to Address

zzWrite Start to Symbol