Professional Documents
Culture Documents
MODEL: TMD-P26P
OPERATION MANUAL
1.19.2015
TABLE OF CONTENT
1. GENERAL INFORMATION.1
1.1 NOTE OF INSTALLATION ........................................................................... 1
2. SPECIFICATION..3
2.1 SPEC. TABLE .............................................................................................. 3
3. OPERATION DESCRIPTION................................................................................6
3.1 INSTALLMENT ............................................................................................. 6
4. ELECTRICAL.15
4.1 ELECTRICAL CAPACITY........................................................................... 15
5. TROUBLE SHOOTING.26
6. PART LIST31
6.1 SEAT .......................................................................................................... 32
To make sure a safe and correct operation, please check below conditions before
6) There should not have vibration beside the machine during the installment, and
1
1.2 NOTICE OF OPERATION
To have good protection for the operator, please make sure the following conditions:
2
2. SPECIFICATION
2.1 SPEC. TABLE
Model TMD-P26P
Standard option:
Horse Shoe Turntable (1.65 meters dia., Max. Loading Weight 1200kg)
Ramp
3
2.2 MACHINE DIMENSION
4
2.3 MACHINE DESCRIPTION
5
3. OPERATION DESCRIPTION
3.1 INSTALLMENT
c) Sliding the master towards turntable, until the sliding shaft move into
d) Master is in position to be fully lifted and tighten all screws (Step 3).
1
..
2
..
3
..
6
3) Connect the motor plug to the main control, by referring to the diagram
7
3.2 REMINDER OF INSTALLATION
Tower Installation
When installing the tower, the engineers must make sure all 4 screws are properly
installed underneath the tower. 1 by carriage side, and 3 by the motor sides.
Motor Cover
After all the connections are complete, please carefully install the motor cover to
cover up all the wire connections and the motor on the base of the machines.
8
3.3 OPERATION OF CONTROL PANEL
9
Screen shows E5 means Carriage Door Safety Switch
Program A2. This button is for spiral up. After carriage reaching the top
of package and stop, cut the film manually. Press start button for
section; it will come down 200mm first and stop. Operators put the top
sheet then press START to let the wrapping goes up again and
0 to 9
from 0 to 9,
10
TURNTABLE BUTTON
It is the manual button for the turntable.
Finally, pressing the button again to stop the turntable. Light is off.
During the operation of carriage, operator also can press this button to
CARRIAGE BUTTON
It is the manual button for carriage. After pressing this button, either left
or right lamp is on
When upper left lamp is on, the carriage will go up after pressing the
START.
In contrast, when its upper right lamp is on, the carriage will come down
To stop in any position simply press this button. Both lights will be off.
11
RESET BUTTON
Pressing the button, all operation is released and the machine returns to
natural status.
12
FILM TENSION ADJUSTMENT
It is the control knob for wrapping tension.
2) Wrapping tension on the package edge and side are the same
3) After setting the wrapping tension, it is suitable for any package and
START BUTTON
Note: After all of function been setting press this button to re start the
program
PAUSE BUTTON
Press the button; the machine will be stop whether it is under automatic
or manual mode. Press the START button to complete the rest program.
EMG. STOP
Press this button to make emergency stop.
MAIN POWER
This is the main power cut switch.
13
3.5 CARRIAGE UNIT
14
4. ELECTRICAL
4.1 ELECTRICALCAPACITY
1 ) Power Consumption
15
4.2 ELECTRIC DIAGRAM Sensor / limit switch location
3S9A
4S2 4R9
4B4
3S9C
4S3
4B5
3S9B
16
17
18
ELECTRIC PARTS LIST FOR TMD-P26P
KEY NO PART NO DESCRIPTION Q'TY
PER-STRETCH INVERTER
TURNTABLE INVERTER
CARRIAGE INVERTER
(SKB2EW33B1)
19
20
PRE-STRETCH INTERTER TURNTABLE INTERTER
21
22
23
24
25
5. TROUBLE SHOOTING
5.1 GENERAL ADJUSTMENT
Please see the illustration below and then loosen the motor seat M10 screw 4 pcs.
Turn the (M10) on the seat until get enough tension. Turn and tight the motor seat screw 4 pcs
again.
Adjust the elevator to proper position and take off the cover tower
26
5.2 TROUBLE SHOOTING WITH TMD-P26P MACHINE
Machine trouble Cause Solution
Machine can not work Power supply for motor tripped Active the power switch
Screen lamp not ON. Check micro- processor board.
Foot security is broken. Release the security s/w.
Motor is overload Check error message from inverter and refer to
Inverter manual
Turntable can not turn Microprocessor board broken Change microprocessor board
Motor stop turning Check error message from inverter and refer to
Inverter manual
Turntable cannot turn Turntable proximity sensor is not working 1.Check the sensor
Stop at home position. 4.2 ELECTRIC DIAGRAM (4B5)
2.Check wire connections 3.1 -5)
Carriage unit cannot move. Microprocessor board broken 1.Check the proximity S/W sense. If it is no
Motor stop turning. problem adjust the sensing plate.
4.2 ELECTRIC DIAGRAM (4S2).(4S3)
2. Check the sensor
4.2 ELECTRIC DIAGRAM (4B5)
As doing AUTO RUN the Photo eye gets sense from another material except 1.Change microprocessor board
Carriage unit goes up and over the package. 2. Check the photo eye
package height Photo eye gets sense from another light source. 4.2 ELECTRIC DIAGRAM (4B4)
27
Machine trouble Cause Solution
As doing AUTO RUN but Carriage 1.Photo eye broken 1. Change photo sensor.
cannot goes up. Photo sensor cannot sense a black color package. Avoid a black color package or use manual
2. Photo sensor broken operation.
Photo sensor cannot sense a package. 2. Check the photo sensor
3. Turntable proximity sensor is not working 4.2 ELECTRIC DIAGRAM (4B4)
Pre-stretch motor cannot work 1.Microprocessor board broken 1.Change microprocessor board
2.VR inside Carriage is broken. 2.Check VR
4.2 ELECTRIC DIAGRAM (4R9)
Pre stretch percentage is not 1. Film Stretch Ration is incorrect. 1. Change to correct Film Stretch Ratio.
enough 2. Film Tension setting is too small 2. Increase Tension Setting.
Film easy break Some objective or damage surface on the pre-stretch Rub the rollers gently
roller
Pre stretch percentage is not proper Adjust the pre stretch ratio
The quality of film is defective Change the film
As doing AUTO RUN but Carriage 1.Photo eye broken 1. Change photo sensor.
cannot goes up. Photo sensor cannot sense a black color package. Avoid a black color package or use manual
2. Photo eye broken operation.
Photo eye cannot sense a package. 2. Check the photo sensor
3. Turntable proximity sensor is not working 4.2 ELECTRIC DIAGRAM (4B4)
3. Check the sensor
4.2 ELECTRIC DIAGRAM (4B5)
28
5.3 MICROPROCESSOR CARD AND INSTALLATION
DESCRIPTION
29
DESCRIPTION OF CONNTECTING POINTS
X0 CARRIAGE UP LIMIT
X1 CARRIAGE DOWN LIMIT
X2 CARRIAGE HEIGHT PHOTO SENSOR
X3 Horseshoe SAFETY PHOTO SENSOR
X4 TURNTABLE ALIGNMENT PROXIMITY
X5 START BUTTON
J2
X6 STOP BUTTON
X7 EMERENCY.STOP/ ELECTRICITY BOX KEY
X8 SAFETY SWITCH FILM CARRIAGE
X9 DOOR FILM CARRIAGE LIMIT
X10 FILM TENSION VR
X11 FILM TENSION VR
Y0 START LAMP
Y1 TURNTABLE START
Y2 TURNTABLE SPEED
Y3 CARRIAGE UP
J4
Y4 CARRIAGE DOWN
Y5 CARRIAGE SPEED
Y6 PRE-STRETCH START
Y7 PRE-STRETCH SPEED
30
6. PART LIST
6.1 SEAT
12
13
2
14
17 3 4
18 5
15
19 7 6
22
16 20
21
8
10
11
23
31
6.1 SEAT PART LIST FOR TMD-P26P
KEY NO PART NO DESCRIPTION Q'TY
P01-001780A TURNTABLE 1.5M 1
1
P01-0452000 TURNTABLE 1.65M 1
2 PJ10070A PULLY 1
3 PJ100400 SENSOR PLATE 1
4 30371108 BEARING 51108 1
5 11314200 RING RTW-42 1
6 PD10070A BELT PULLY SHAFT 1
7 30300040 BEARING 6004ZZ 2
8 PD100900 BELT PULLEY BEARING SEAT 1
9 PJ100300 SENSOR SEAT 1
PROXIMITY SENSOR
P0302-010001200 1
(PM12-04N-3M)
10
PROXIMITY SENSOR (PM12-04P)
P0319-10P26P08 1
w/ Plug
P01-0440300 TURNTABLE SEAT 1.5M 1
11
P01-0451900 TURNTABLE SEAT 1.65M 1
12 P01-0440600 MOTOR COVER 1
13 P01-0440400 COVERING PLATE 1
GEAR REDUCE MOTOR 1/2HP 3-PH
14 P0501-0014200 1
AC200V/380V 1/50
15 P01-0440500 MOTOR BASE 1
16 P0703-0007000 MOTOR BELT PULLEY 5" 1
17 11314200 C-CLIP R-42 1
18 11301700 C-CLIP S-17 1
19 30302030 BEARING 6203ZZ 2
20 PJ101000 BELT PULLY BEARING 1
21 PJ101100 BELT PULLY BEARING SEAT 1
P06-0003410 SUPPORTING WHEEL
22 12
P02-0007000 SUPPORTING WHEEL SHAFT
P0902-0007500 BELT B-139 1.5M 1
23
P0902-0007100 BELT BX-143 1.65M 1
32
6.2 TOWER
33
6.2 TOWER PART LIST FOR TMD-P26P
KEY NO PART NO DESCRIPTION Q'TY
1 P01-0441100 SPPED REDUCER BEARING SEAT 1
2 3030202N BEARING 6202-2NR(CWB) 1
3 P0702-0009500 SPROCKET WHEEL (Upper) 1
4 P01-0443200 TOWER COVER 1
MOTOR GEAR REDUCER
5 P0502-0003100 1
40.50VTM-1/2EG50A
P0901-0010400 CHAIN 2.2M, #40*326 1
6
P0901-0010600 CHAIN 2.6M, #40x398 1
7 PA312500 CHAIN SCREW SHAFT 2
8 10301200 NUT M12 2
9 10501200 WASHER M12 4
10 PD200800 CHAIN ADJUST SEAT 1
11 10330600 NUT M6 2
12 10250820 SCREW M8x20L 2
13 P02-0289000 SPROCKET WHEEL SHAFT 1
14 11313500 C-CLIP R-35 1
15 30300020 BEARING 6002ZZ(CWB) 1
16 PJ201300 SPROCKET WHEEL (Lower) 1
P01-044070A TOWER 2.2M 1
17
P01-0452100 TOWER 2.6M 1
18 P01-0441000 LIMIT STOP 1
19 101008A2 SCREW M8x120L 1
20 10500800 WASHER M8 2
21 10330800 NUT M8 1
P01-0440800 TOWER COVER 2.2M 1
22
P01-0452200 TOWER COVER 2.6M 1
23 P01-044090A SLIDE CART 1
24 P06-0047300 SLIDE BLOCK 6
34
6.3 CARRIAGE
35
CARRIAGE PART LIST FOR TMD-P26P
36
CARRIAGE PART LIST FOR TMD-P26P
37
CARRIAGE PART LIST FOR TMD-P26P
38
6.4 CONTROL BOX
PART LIST FOR TMD-P26P
KEY NO PART NO DESCRIPTION Q'TY
1 P01-044440A CONTROL BOX 1
2 P01-0444500 WIRING PLATE 1
3 P01-044430A CONTROL BOX COVER 1
4 PD400520 HINGE (R) 2
P1118-010000200 LOCK C-403*1" 2
5 P1118-020000100 KEY 2
P1118-030000100 LOCK PLATE 2
6 P0311-030000100 KEY TZ93-K3 1
7 P0311-020000100 SAFETY SWITCH TZ-93BPG 1
39