.

SPEC NO. TATA CONSULTING ENGINEERS LIMITED SECTION: D - 3.25

TITLE
TCE-M4-203-06 SHEET 1 OF 3
MOTOR OPERATED VALVE ACTUATORS
OF

1.0 SCOPE

This specification covers the requirements of motor operated valve actuators

with and without integral starters.

2.0 CODES AND STANDARDS

2.1 The design, manufacture and performance of the valve actuator and its
accessories shall comply with all currently applicable statutes, regulations
and safety codes in the locality where the equipment will be installed.
Nothing in this specification shall be construed to relieve the VENDOR of this
responsibility.

2.2 The equipment shall conform to the applicable standards specified in the data
sheets- A1 latest version as on the date of offer..

3.0 MOTOR OPERATED VALVE ACTUATOR

3.1 Each valve actuator motor operating mechanism shall essentially consist of
the following components:

(a) AC electric motor

(b) Reduction gear unit (with thrust bearing if required)
(c) Torque switch mechanism
(d) Limit switch mechanism
(e) Hand wheel, for manual operation
(f) Valve position indicator
(g) Manual-Auto lever with suitable locking arrangement
(h) Valve position transmitter (To be provided only if called for in data
sheet-A1)
(i) Space heater for enclosure
(j) Thermostat if called for in data sheet A1
k) Space heater for limit switch compartment, if specified in Data
sheet-A

3.2 For valve actuator with integral starter The following components in addition
to those indicated in clause 3.1 shall be provided

(a) Integral reversing contactor starter complete with three element

ambient temperature compensated overload relays of suitable range,
with adjustable setting and built-in single phasing preventor and
adequately rated control fuses

(b) Local / Remote selector switch

(c) Local control switch / push buttons

ISSUE
R5

TCE FORM 329 R3

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SPEC NO. TATA CONSULTING ENGINEERS LIMITED SECTION: D - 3.25

TITLE
TCE-M4-203-06 SHEET 2 OF 3
MOTOR OPERATED VALVE ACTUATORS
OF

(d) 415V / 110 V AC control transformer .Space heater supply shall be

derived from a separate source and not from the same transformer.

(e) A white lamp for supervision of main supply. To be provided locally.

(f) A potential free contact shall be provided to annunciate over load trip /
main supply failure on remote panel.

(g) A blinker relay and lamp shall be provided such that the lamp shall
blink as long as the actuator is running ; either to close or to open
position.

(h) Two (2) DC interposing relays .These relays shall be energised by

remote signals, voltage of which is indicated in the data sheet-A1 .

4.0 CONSTRUCTIONAL AND TECHNICAL REQUIREMENTS

4.1 The constructional and technical requirements of actuators including motor

shall be as per IS 9334, except as noted in this specification.

4.2 Reversing Contactor Starters For Valve Actuators

4.2.1 Forward and reverse contactors shall be mechanically and electrically

interlocked with each other.

4.2.2 The contactors shall have a minimum thermal rating of 9A and shall be
suitable for class AC4 duty as specified in applicable standards. The
contactor shall have 20% margin over the rated current of the motor.

4.2.3 The thermal overload relays provided with the reversing starters shall be
three element, positive acting, hand reset type, ambient temperature
compensated, time lagged, thermal overload relay with adjustable settings
and built in single phasing preventer. The setting range shall be properly
selected in accordance with the rating of the motor.

4.2.4 Stop push button of the starter and hand reset push button for the thermal
overload relay shall be separate from each other.

4.2.5 Overload relay hand reset push button shall be brought out to the front and
made easily accessible.

4.2.6 Overload relay shall be provided with at least one NO and one NC or one
change-over contact.

4.2.7 Internal wiring shall be carried out with PVC insulated stranded copper
conductor of minimum size 1.5 sq. mm. All wiring terminations shall be
carried out with crimped cable lugs and the lugs shall be sleeved.

ISSUE
R5

TCE FORM 329 R3

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SPEC NO. TATA CONSULTING ENGINEERS LIMITED SECTION: D - 3.25

TITLE
TCE-M4-203-06 SHEET 3 OF 3
MOTOR OPERATED VALVE ACTUATORS
OF

5.0 TESTS

5.1 The routine and acceptance tests specified in IS 9334 shall be conducted on
each valve actuator. In addition to the above tests the following shall also be
conducted as part of routine tests.

5.1.1 Visual checks of workmanship, dimensions, component assembly, number of

torque and limit switches, cable entry and valve position transmitter.

5.1.2 Mechanical checks of gear ratio and torque clutch operation.

5.1.3 Wiring check as per approved VENDOR drawing.

5.1.4 Resistance values of potentiometric type position transmitter and 4-20mA dc

signal of transducer type position transmitter shall be measured at various
positions of the valves.

5.1.5 Insulation resistance test ( Meggering) using 1000V megger for power
terminals and 500V megger for control terminals.

5.1.6 High voltage test at 1.5 kV AC for 1 sec.

5.1.7 Performance test (at no load) to check the operation of the actuator limit
switches and torque switches. Measurement of torque and motor currents
shall be done and the values at which the torque switch operates, noted.

5.1.8 For actuator with integral starters, all the above tests shall be performed in
addition to the following :-

(a) The wiring of the starter shall be checked as per the approved
VENDOR drawing

(b) The operation of the starter shall be checked.

(c) Tests as per standards indicated in data sheet - A3.

5.2 Type test certificates for type tests carried out as per IS 9334 on similar
actuators shall be furnished for OWNERS review. If type test has not been
carried out on similar actuators, or if the test reports are not found in order
then VENDOR shall carry out the tests without any extra cost to the OWNER.

5.3 All instruments used for testing shall have valid calibration certificates, which
shall be produced at the time of inspection.

5.4 All test reports shall be submitted for OWNERs approval.

ISSUE
R5

TCE FORM 329 R3

 SPECIFICATION NO. TATA CONSULTING ENGINEERS LIMITED SECTION : D - 3.25
ISSUE NO.: R5
DATA SHEET A1
TCE-M4-203-06 MOTOR OPERATED VALVE ACTUATORS SHEET 1 OF 4
Motor Operated Valves on Pipelines
1.0 Application and HVLR Monitors.

2.0 Degree of Protection & Sealing (for IP IP 67, O ring sealed

motor actuators and starter enclosure)

3.0 Explosion proof Yes

4.0 Type of Actuator (As per IS 9334) Type 1 A / Type 1B / Type 2 / Type 3
As per requirement
5.0 Direct temperature sensing Required
thermostats to be provided in motor
winding (2 Nos.)

5.1 Switching capacity of contacts AMPS 5A, 240 V AC

6.0 Motor duty As per IS 9334

7.0 Motor starting DOL

8.0 Power Supplies

8.1 Main Power Supply 415 V, 3 - phase, 3 wire 50 Hz

High Resistance Earthed

8.2 Control supply 110 V, 1 Phase, 50 Hz

Control Transformer Required/Not Required.
If required Ratio -
8.3 Variation in supply voltage and
frequency from rated values

8.3.1 Supply voltage o/o 10

8.3.2 Supply frequency o/o 5

8.3.3 Combined voltage and frequency o/o 10

variation

9.0 Integral motor starter to be provided Yes

10.0 Remote position transducer Required / Not required

10.1 Potentiometric type Yes / No (*)

10.2 Transducer giving signal output of 4 Yes / No, Simplex/Duplex (*)

20 mA dc
10.3 If transducer indicated in 10.2 2 wire output / 4 wire output (*)
provided, it shall have 2 wire output
/ 4 wire output to match the remote
REV. NO. R5 PPD. BY - AV JOB NO. CLIENT OIL INDIA LIMITED
DATE CKD. BY - DJN 7547A
REV. BY DATE 20-01-15 PROJECT SECONDARY TANK FARM
TCE FORM 330 R1
 SPECIFICATION NO. TATA CONSULTING ENGINEERS LIMITED SECTION : D - 3.25
ISSUE NO.: R5
DATA SHEET A1
TCE-M4-203-06 MOTOR OPERATED VALVE ACTUATORS SHEET 2 OF 4
indicator / controller

10.4 Auxiliary supply for transducer V,

AC/DC
11.0 Supply monitoring device with contact Yes.
output for remote annunciation,
required.

12.0 Torque switch

12.1 Number Close direction (min) Nos. 1

Open direction (min) Nos. 1

12.2 Additional switch Close Nos.

Open Nos.

12.3 Switching capacity As per IS 9334

13.0 Limit switch

13.1 Number & contact development As per following table (Sh 4) showing
limit switch contact requirement.

13.2 Switching capacity Amp. As per IS 9334

14.0 Blinker relay & lamp required Yes

15.0 Interposing Relays

15.1 Two (2) interposing relays required for Yes

receiving remote command signal
(Required only for valve Actuators with
integral starters )

15.2 Coil voltage rating Volts

15.3 Burden VA By Bidder

16.0 Additional contact of local / remote Yes / No

switch required for remote switch
indication.

17.0 Remote commands shall comprise

Open Yes

Stop Yes

Close Yes

18.0 Drawings TCE.M2-EL-CW-S-2625 & Yes / No

REV. NO. R5 PPD. BY - AV JOB NO. CLIENT OIL INDIA LIMITED

DATE CKD. BY - DJN 7547A
REV. BY DATE 20-01-15 PROJECT SECONDARY TANK FARM
TCE FORM 330 R1
 SPECIFICATION NO. TATA CONSULTING ENGINEERS LIMITED SECTION : D - 3.25
ISSUE NO.: R5
DATA SHEET A1
TCE-M4-203-06 MOTOR OPERATED VALVE ACTUATORS SHEET 3 OF 4
2626 enclosed with specification.
(Required only for valve Actuators with
integral starters)

19.0 Terminal box Separate terminal box shall be

provided for power and control
wiring.

19.1 Terminals for motor Stud type with plain washers, spring
washers and check nuts

19.2 Gaskets Neoprene

19.3 Cable glands / lugs Required / Not required

19.4 If yes to 19.3

a) Glands Brass
b) Lugs Tinned copper
c) Cable size Sq.mm
i) Power
ii) Control
If no to 19.3 Un drilled gland plate to be provided
20.0 Paint and Finish

20.1 Primer One coat

20.2 Finish 2 coats of grey enamel paint (Shade

631 as per IS.5) / corrosion proof
epoxy resin paint

21 Space heater for Limit Switch Required

compartment / not
required

21.1 If required voltage rating

REV. NO. R5 PPD. BY - AV JOB NO. CLIENT OIL INDIA LIMITED

DATE CKD. BY - DJN 7547A
REV. BY DATE 20-01-15 PROJECT SECONDARY TANK FARM
TCE FORM 330 R1
ISSUE NO.:R5 SPECIFICATION NO. TATA CONSULTING ENGINEERS LIMITED SECTION : D -3.25

DATA SHEET A1
TCE-M4-203-06 MOTOR OPERATED VALVE ACTUATORS SHEET 4 OF 4

TORQUE AND LIMIT SWITCH CONTACT REQUIREMENT FOR OWNERS USE

Switch Full Intermediate Full Non- Integral Integral Starter Requirem

Designati Open Close Starter ent
on
Torque 2 NO + 2 NC 1 NO + 1 NC YES
switch
open
Torque 2 NO + 2 NC 1 NO + 1 NC YES
switch
close
Limit
switch 2 NO + 2 NC 1 NO + 1 NC YES
Open
(Non
Adjustabl 2 NO + 2 NC 1 NO + 1 NC YES
e type)
Limit
Switch 2 NO + 2 NC 1 NO + 1 NC YES
close
(Non-
Adjustabl 2 NO + 2 NC 1 NO + 1 NC YES
e type)
Limit
switch 2 NO + 2 NC 1 NO + 1 NC YES / NO
open
(Adjustab
le type) 2 NO + 2 NC 1 NO + 1 NC YES / NO

Limit
switch 2 NO + 2 NC 1 NO + 1 NC YES / NO
close
(Adjustab
2 NO + 2 NC 1 NO + 1 NC YES / NO
le type)

REV. NO. R5 PPD. BY - AV JOB NO. CLIENT OIL INDIA LIMITED

DATE CKD. BY - DJN 7547A
REV. BY DATE 20-01-15 PROJECT SECONDARY TANK FARM
TCE FORM 330 R1
ISSUE NO.: R5 SPECIFICATION NO. TATA CONSULTING ENGINEERS LIMITED SECTION : D 3.25

DATA SHEET A2
TCE-M4-203-06 MOTOR OPERATED VALVE ACTUATORS SHEET 1 OF 1

Start up And Essential Spares

Start up Essential
Remarks
spares spares

1.0 Limit switches

2.0 Torque switches

3.0 Drive Motor

4.0 Gear Box Assembly

5.0 Position transmitter (if required)

6.0 Contactors

7.0 Overload relays

8.0 Control transformer

9.0 Local / Remote switch

10.0 Push Buttons (lockable for Stop PB)

11.0 Lamps

12.0 Winding thermostats (if required)

13.0 Interposing relay

14.0 Space heater

15.0 Gaskets

NOTE : Serial nos. 6.0 to 13.0 are

for actuators of type II only.

REV. NO. R5 PPD. BY - AV JOB NO. CLIENT OIL INDIA LIMITED

DATE CKD. BY - DJN 7547A
REV. BY DATE 20-01-15 PROJECT SECONDARY TANK FARM
TCE FORM 330 R1
 SPECIFICATION NO. TATA CONSULTING ENGINEERS LIMITED SECTION : D -3.25
ISSUE NO.: R5
DATA SHEET A3
TCE-M4-203-06 MOTOR OPERATED VALVE ACTUATORS SHEET 1 OF 1

1. Specification for low Voltage IS:8623 BS-EN-60439 IEC:60439

Switchgear and Control gear
assemblies

2. Specification for low Voltage IS:13947-3 BS-EN-60947-3 IEC-60947-3

Switchgear and Control gear
assemblies -Air break switches

3. Low Voltage fuses IS: 13703 BS-88 IEC-60269

4. Specification for low Voltage IS:13947-4 BS-EN-60947-4-1 IEC-947-4-

Switchgear and Control gear 1
assemblies - Contactors and Motor
Starters

5. Control switches / push buttons IS:6875 BS: IEC :

6. Electrical Relays for Power System IS:3231 BS- IEC : 60255

Protection

7. Specification for low Voltage IS- 13947-1 BS- IEC :60529

Switchgear and Control gear
assemblies - General rules (Degree of
Protection)

8. Code of practice for selection, IS: 10118 BS: IEC :

installation and maintenance of
switchgear

9. Electric motor operated actuators IS:9334 BS- IEC:

10. Electrical apparatus for Explosive Gas IS:2148 BS- IEC:

Atmosphere - Flame proof enclosure
d.

Note :

Equipment, accessories, component IS BS IEC

parts, raw materials and tests shall in
general conform to :

REV. NO. R5 PPD. BY - AV JOB NO. CLIENT OIL INDIA LIMITED

DATE CKD. BY - DJN 7547A
REV. BY DATE 20-01-15 PROJECT SECONDARY TANK FARM
TCE FORM 330 R1
ISSUE NO.: R5 SPECIFICATION NO. TATA CONSULTING ENGINEERS LIMITED SECTION D - 3.25

DATA SHEET - B
TCE-M4-203-06 MOTOR OPERATED VALVES ACTUATORS SHEET 1 OF 3
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER

1.0 Manufacturers Name & Address

2.0 Type / Model No./Frame Size

3.0 Motor Rating KW

4.0 Operating time of actuator

- Opening Secs
- Closing Secs

5.0 Integral Motor Starter provided (please Yes / No.

furnish detailed wiring diagram)

5.1 Contactor

5.1.1 Make and type

5.1.2 Rated Duty

5.1.3 Rated utilisation category

5.1.4 Rated voltage and current V,A

5.1.5 Rated voltage of coil V

5.1.5 Number of auxiliary contacts (

NO+NC)

5.2 Thermal overload relay

5.2.1 Make and type

5.2.2. Range (% of motor current rating)

5.2.3. Type of relay resetting Hand/Aut

o

5.3 Load break Fault make Isoaltor

5.3.1 Make and Type

5.3.2. Rated voltage and current V, A

5.4 Moulded case circuit breaker

5.4.1 Make and Type
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
TCE FORM 294 R1
ISSUE NO.: R5 SPECIFICATION NO. TATA CONSULTING ENGINEERS LIMITED SECTION D - 3.25

DATA SHEET - B
TCE-M4-203-06 MOTOR OPERATED VALVES ACTUATORS SHEET 2 OF 3
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER

5.4.2 Rated voltage and current V,A

5.4.3. Rated Breaking symmetrical R.M.S kA

current

5.4.3 Rated making current ( peak ) kA

5.5 H.R. C Fuse

5.5.1 Make and type

5.5.2 Rated Breaking symmetrical R.M.S kA
current

5.6 Push buttons

5.6.1 Quantity , colour and function of each

5.6.2 Number of contacts NO+NC

5.6.3 Type of Locking provided for stop PB

6.0 Interposing relay

6.1 Make of relay

6.2 Type of relay

6.3 Coil voltage rating V

6.4 Relay Burden VA

6.5 Contact rating

6.5.1 Continuous V, A

6.5.2 Making V,A

6.5.3 Breaking V,A

6.5.4 Number of NO and NC contacts NO+NC

7.0 Space heating supply Applicable for 3 Yes / No.

phase, 3 wire system) Source of space.
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
TCE FORM 294 R1
ISSUE NO.: R5 SPECIFICATION NO. TATA CONSULTING ENGINEERS LIMITED SECTION D - 3.25

DATA SHEET - B
TCE-M4-203-06 MOTOR OPERATED VALVES ACTUATORS SHEET 3 OF 3
ENQUIRY /SPECIFICATION NO.
SR.NO. ITEM BIDDER

heater supply should be different from

the Motor supply

8.0 Space heater rating V, Watts

9.0 Actuator catalogue furnished Yes / No

10.0 Type test certificates furnished Yes / No

11.0 Technical requirements

11.1 Whether technical requirements as per Yes / No

section D (write up), data sheet A1
and the standards as per data sheet
A3 are met fully.

11.2 If No to Cl. 11.1 whether all deviations Yes / No

are brought out in schedule of
deviations in section F

12 Terminal box

12.1 Maximum size of cable that can be

terminated

12.1.1 Main terminal box

12.1.2 Space heater terminal box

12.1.3 Limit switch terminal box

12.2 Cable glands

12.2.1 Fitted with the TB Yes/No

12.2.2 If Cable Glands are supplied

a) Make and type

b) Size and quantity

12.2.3 Blanking plugs provided for unused Yes/No

entries
12.2.4 Gland Plate Drilled/un
drilled
NOTE TO BIDDER SIGNATURE
1. ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE MARKED
WITHIN ASTERISK(*) (DETAILS TO BE GIVEN IN SCHEDULE OF DEVIATIONS) OF BIDDER
2. THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY SHALL DATE
BE ENCLOSED WITH EACH COPY OF THE BID.
TCE FORM 294 R1
 .
SPEC NO. TATA CONSULTING ENGINEERS LIMITED SECTION: D-3.25
TCE-M4-203-06 TITLE DATA SHEET - C SHEET 1 OF 1 OF
MOTOR OPERATED VALVE ACTUATORS

DATA TO BE FURNISHED BY THE VENDOR AFTER

AWARD OF THE CONTRACT

1.0 The VENDOR shall furnish the following drawings / documents / data for
each type of valve actuator in his scope of supply :

1.1 Drawings for Approval

(a) Drawing indicating overall dimensions and mounting details of valve

actuator on the valve

(b) Detailed internal wiring diagram of the actuator and limit switch
development diagram

(c) Detailed Bill of Materials of all electrical items indicating clearly make,
type, ratings, etc.

(d) Terminal box details.

1.2 Drawings / Data for Information

(a) Type test certificates of similar valve actuators and also for all
individual electrical components used.

(b) Valve Actuator catalogues and operating and maintenance manual

(c) Gear ratio, motor shaft speed and output shaft speed.

(d) Full load current and starting current of the valve actuator motors

1.3 Final Test Certificates for Approval

(a) Routine and acceptance test certificates of the valve actuators

(b) Equipment shall not be despatched unless the test certificates are
duly approved by the OWNER.

ISSUE
R5

TCE FORM 329 R3