Professional Documents
Culture Documents
Qualification of 2 Cr 1 Mo steel
Base Material ------SA 541 Gr F22V Made by--------. Duly tested in simulated condition as per
Specification requirement.
Coupon plate Size welded1500mm Length x 300mm width x 250mm thk For
i) PQR
ii) For temper embribrittlement test of weld and HAZ
Sequence of operation
250 10R
Weld edge preparation by
5
machining
Root gap 0-1
All dimensions are in mm
i)Preheating by electrical heating/burner
DPE and ii)Burners and test plates shall be rested on
MPE of stand.
Weld edge iii) Proper supports from bottom to avoid
distortion
iv) Preheating to be monitored with infrared
temperature tester and data loggers
A
A
ISR at 650-660C for 3 hrs.
ISR of Weld immediately after weld
W/O cooling to room Temp.
D.P. /UT/MP/RT
of
Weld after ISR at
room temp.
Review of
results
Test Plan for 2 ,Cr 1Mo V steel PQR As per API934,ASME Sec VIII Div 2, ASME
SecIX
A)
Sample No --- A for PQR qualification
Process used SAW stamped by LRA
Note--
Note 1---Min PWHT 7050C +/-5 soaking time-5Hrs @ 40 0 C to 50 0 C Heating rate
above 200 0 C and 50 0 C to 60 0 C cooling rate up to 200 0 C
Max PWHT 7050C +/-5 soaking time-32Hrs @ 40 0 C to 50 0 C Heating rate above 200 0
C and 50 0 C to 60 0 C cooling rate up to 200 0 C
Note 3- X factor of weld =(10P+5Sb+4Sn +As)/100=<15 ppm and weld metal chemistry
Note-
Note 1---Min PWHT 7050C +/-5 soaking time-5Hrs @ 40 0 C to 50 0 C Heating above 200 0 C and 50 0 C to 60 0 C cooling
rate up to 200 0 C
Max PWHT 7050C +/-5 soaking time-32Hrs @ 40 0 C to 50 0 C Heating above 200 0 C and 50 0 C to 60 0 C cooling rate up
to 200 0 C
Note 3- X factor of weld =(10P+5Sb+4Sn +As)/100=<15 ppm and weld metal chemistry
Note 4 All heat treatment to be carried in Electrical Furnace . Test piece should be properly loaded to have proper
circulation of air and heat . Min 3 thermocouples should be attached to each test piece.
C)
3 Hardness Test Survey Across the section 235 Max HV10 a)Min PWHT Note 1
Or Weld and HAZ
of each process b)Min PWHT +
Step cooling
Note 2
Note
Note 1---Min PWHT 7050C +/-5 soaking time-5Hrs @ 40 0 C to 50 0 C Heating above 200 0 C and 50 0 C to 60 0 C cooling
rate up to 200 0 C
Note 4 All heat treatment to be carried in Electrical Furnace . Test piece should be properly loaded to have proper
circulation of air and heat . Min 3 thermocouples should be attached to each test piece.