Konica-Minolta Bizhub Pro C6500 Parts and Service Manual

SERVICE MANUAL Field Service
C6500
2006.09
Ver. 1.0
FIELD SERVICE TOTAL CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1

IMPORTANT NOTICE ................................................................................................S-1
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION .........................S-1
SAFETY WARNINGS .................................................................................................S-2
SAFETY INFORMATION ...............................................................................................S-13
IMPORTANT NOTICE ..............................................................................................S-13
INDICATION OF WARNING ON THE MACHINE .....................................................S-14
MEASURES TO TAKE IN CASE OF AN ACCIDENT ....................................................S-16
Legal restrictions on copying .......................................................................................... C-1
Composition of the service manual ................................................................................. C-2
Notation of the service manual ....................................................................................... C-3
bizhub PRO C6500

OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 9
ADJUSTMENT/SETTING ........................................................................................... 227
TROUBLESHOOTING................................................................................................ 469
APPENDIX.................................................................................................................. 545
* For particulars, see the contents of the main body.
DF-609
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 17
* For particulars, see the contents of DF-609.
PF-601/HT-504
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
* For particulars, see the contents of PF-601/HT-504.
LU-202/HT-503
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
* For particulars, see the contents of LU-202/HT-503.
RU-503/504
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
* For particulars, see the contents of RU-503/504.
i
FD-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
* For particulars, see the contents of FD-501.
LS-501/502
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
* For particulars, see the contents of LS-501/502.
FS-503
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
* For particulars, see the contents of FS-503.
FS-607
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
* For particulars, see the contents of FS-607.
PI-502
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
* For particulars, see the contents of PI-502.
PK-512/513
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................... 9
* For particulars, see the contents of PK-512/513.
SD-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 9
* For particulars, see the contents of SD-501.
ii
SAFETY AND IMPORTANT WARNING ITEMS

Read carefully the Safety and Important Warning Items described below to understand
them before doing service work.
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this product as well as
the risk of damage to the product, Konica Minolta Business Technologies, INC. (hereafter
called the KMBT) strongly recommends that all servicing be performed only by KMBT-
trained service technicians.
Changes may have been made to this product to improve its performance after this Service
Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that
the information contained in this Service Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to
the product while servicing the product for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the
course of technical training and even after that, for performing maintenance and control of
the product properly.
Keep this Service Manual also for future service.
DESCRIPTION ITEMS FOR DANGER,

WARNING AND CAUTION
In this Service Manual, each of three expressions " DANGER", " WARNING", and
" CAUTION" is defined as follows together with a symbol mark to be used in a limited
meaning.
When servicing the product, the relevant works (disassembling, reassembling, adjustment,
repair, maintenance, etc.) need to be conducted with utmost care.
DANGER: Action having a high possibility of suffering death or serious injury
WARNING: Action having a possibility of suffering death or serious injury
CAUTION: Action having a possibility of suffering a slight wound, medium

trouble and property damage
Symbols used for safety and important warning items are defined as follows:
:Precaution when using the

copier. General Electric hazard High
precaution temperature
:Prohibition when using the

copier. General Do not touch Do not
prohibition with wet hand disassemble
:Direction when using the

copier. General Unplug Ground/Earth
instruction
S-1
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA
BUSINESS TECHNOLOGIES, INC.
Konica Minolta brand products are renowned for their high reliability. This reliability is
achieved through high-quality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical,
physical, and electrical aspects have to be taken into consideration, with the aim of arriving
at proper tolerances and safety factors. For this reason, unauthorized modifications involve
a high risk of degradation in performance and safety. Such modifications are therefore
strictly prohibited. The points listed below are not exhaustive, but they illustrate the reason-
ing behind this policy.
Prohibited Actions
DANGER
Using any cables or power cord not specified by KMBT.
Using any fuse or thermostat not specified by KMBT.

Safety will not be assured, leading to a risk of fire and
injury.
Disabling fuse functions or bridging fuse terminals with

wire, metal clips, solder or similar object.
Disabling relay functions (such as wedging paper between

relay contacts)
Disabling safety functions (interlocks, safety circuits, etc.)

Safety will not be assured, leading to a risk of fire and
injury.
Making any modification to the product unless instructed

by KMBT
Using parts not specified by KMBT
S-2
[2] POWER PLUG SELECTION

In some countries or areas, the power plug provided with the product may not fit wall outlet
used in the area. In that case, it is obligation of customer engineer (hereafter called the CE)
to attach appropriate power plug or power cord set in order to connect the product to the
supply.
Power Cord Set or Power Plug
WARNING
Use power supply cord set which meets the following
criteria:
AC230V
- provided with a plug having configuration intended for
the connection to wall outlet appropriate for the prod-
uct's rated voltage and current, and
- the plug has pin/terminal(s) for grounding, and
- provided with three-conductor cable having enough cur-
rent capacity, and
AC208V 240V
- the cord set meets regulatory requirements for the area.
Use of inadequate cord set leads to fire or electric shock.
Attach power plug which meets the following criteria:
- having configuration intended for the connection to wall
outlet appropriate for the product's rated voltage and
current, and
- the plug has pin/terminal(s) for grounding, and
- meets regulatory requirements for the area.
Use of inadequate cord set leads to the product connect-
ing to inadequate power supply (voltage, current capac-
ity, grounding), and may result in fire or electric shock.
Conductors in the power cable must be connected to ter-

minals of the plug according to the following order:
Black or Brown: L (line)
White or Light Blue: N (neutral)
Green/Yellow: PE (earth)
Wrong connection may cancel safeguards within the
product, and results in fire or electric shock.
S-3
[3] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

Konica Minolta brand products are extensively tested before shipping, to ensure that all
applicable safety standards are met, in order to protect the customer and CE from the risk
of injury. However, in daily use, any electrical equipment may be subject to parts wear and
eventual failure. In order to maintain safety and reliability, the CE must perform regular
safety checks.
1. Power Supply
Connection to Power Supply
WARNING
Check that mains voltage is as specified.
Connection to wrong voltage supply may result in fire or
electric shock. ?V
Connect power plug directly into wall outlet having same

configuration as the plug.
Use of an adapter leads to the product connecting to kw
inadequate power supply (voltage, current capacity,
grounding), and may result in fire or electric shock.
If proper wall outlet is not available, advice the customer
to contact qualified electrician for the installation.
Plug the power cord into the dedicated wall outlet with a
capacity greater than the maximum power consumption.
If excessive current flows in the wall outlet, fire may
result.
If two or more power cords can be plugged into the wall

outlet, the total load must not exceed the rating of the wall
outlet.
If excessive current flows in the wall outlet, fire may
result.
Make sure the power cord is plugged in the wall outlet

securely.
Contact problems may lead to increased resistance,
overheating, and the risk of fire.
S-4
Connection to Power Supply
WARNING
Check whether the product is grounded properly.
If current leakage occurs in an ungrounded product, you
may suffer electric shock while operating the product.
Connect power plug to grounded wall outlet.
Power Plug and Cord
WARNING
When using the power cord set (inlet type) that came with
this product, make sure the connector is securely inserted
in the inlet of the product.
When securing measure is provided, secure the cord with
the fixture properly.
If the power cord (inlet type) is not connected to the prod-
uct securely, a contact problem may lead to increased
resistance, overheating, and risk of fire.
Check whether the power cord is not stepped on or

pinched by a table and so on.
Overheating may occur there, leading to a risk of fire.
Check whether the power cord is damaged. Check

whether the sheath is damaged.
If the power plug, cord, or sheath is damaged, replace
with a new power cord or cord set (with plug and connec-
tor on each end) specified by KMBT.
Using the damaged power cord may result in fire or elec-
tric shock.
Do not bundle or tie the power cord.

Overheating may occur there, leading to a risk of fire.
S-5
Power Plug and Cord
WARNING
Check whether dust is collected around the power plug
and wall outlet.
Using the power plug and wall outlet without removing
dust may result in fire.
Do not insert the power plug into the wall outlet with a wet
hand.
The risk of electric shock exists.
When unplugging the power cord, grasp the plug, not the
cable.
The cable may be broken, leading to a risk of fire and
electric shock.
Wiring
WARNING
Never use multi-plug adapters to plug multiple power
cords in the same outlet.
If used, the risk of fire exists.
When an extension cord is required, use a specified one.

Current that can flow in the extension cord is limited, so
using a too long extension cord may result in fire.
Do not use an extension cable reel with the cable taken
up. Fire may result.
S-6
2. Installation Requirements
Prohibited Installation Places
WARNING
Do not place the product near flammable materials or vol-
atile materials that may catch fire.
A risk of fire exists.
Do not place the product in a place exposed to water such

as rain.
A risk of fire and electric shock exists.
When not Using the Product for a long time
WARNING
When the product is not used over an extended period of
time (holidays, etc.), switch it off and unplug the power
cord.
Dust collected around the power plug and outlet may
cause fire.
Ventilation
CAUTION
The product generates ozone gas during operation, but it
will not be harmful to the human body.
If a bad smell of ozone is present in the following cases,
ventilate the room.
a. When the product is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple products at the same time
Fixing
CAUTION
Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the product may
slide, leading to a injury.
S-7
3. Servicing
Inspection before Servicing
CAUTION
Before conducting an inspection, read all relevant docu-
mentation (service manual, technical notices, etc.) and
proceed with the inspection following the prescribed pro-
cedure in safety clothes, using only the prescribed tools.
Do not make any adjustment not described in the docu-
mentation.
If the prescribed procedure or tool is not used, the prod-
uct may break and a risk of injury or fire exists.
Before conducting an inspection, be sure to disconnect

the power plugs from the product and options.
When the power plug is inserted in the wall outlet, some
units are still powered even if the POWER switch is
turned OFF. Arisk of electric shock exists.
The area around the fixing unit is hot.

You may get burnt.
Work Performed with the Product Powered On
WARNING
Take every care when making adjustments or performing
an operation check with the product powered.
If you make adjustments or perform an operation check
with the external cover detached, you may touch live or
high-voltage parts or you may be caught in moving gears
or the timing belt, leading to a risk of injury.
Take every care when servicing with the external cover

detached.
High-voltage exists around the drum unit. A risk of elec-
tric shock exists.
S-8
Safety Checkpoints
WARNING
When taking a report of problems from a user, check each
part and repair properly.
A risk of product trouble, injury, and fire exists.
Check the exterior and frame for edges, burrs, and other
damages.
The user or CE may be injured.
Do not allow any metal parts such as clips, staples, and

screws to fall into the product.
They can short internal circuits and cause electric shock
or fire.
Check wiring for squeezing and any other damage.

Current can leak, leading to a risk of electric shock or
fire.
Carefully remove all toner remnants and dust from electri-

cal parts and electrode units such as a charging corona
unit.
Current can leak, leading to a risk of product trouble or
fire.
Check high-voltage cables and sheaths for any damage.
fire.
Check electrode units such as a charging corona unit for

deterioration and sign of leakage.
Current can leak, leading to a risk of trouble or fire.
Before disassembling or adjusting the write unit (P/H unit)

incorporating a laser, make sure that the power cord has
been disconnected.
The laser light can enter your eye, leading to a risk of
loss of eyesight.
S-9
Safety Checkpoints
WARNING
Do not remove the cover of the write unit. Do not supply
power with the write unit shifted from the specified mount-
ing position.
The laser light can enter your eye, leading to a risk of
loss of eyesight.
When replacing a lithium battery, replace it with a new lith-

ium battery specified in the Parts Guide Manual. Dispose
of the used lithium battery using the method specified by
local authority.
Improper replacement can cause explosion.
After replacing a part to which AC voltage is applied (e.g.,
optical lamp and fixing lamp), be sure to check the instal-
lation state.
Check the interlock switch and actuator for loosening and

check whether the interlock functions properly.
If the interlock does not function, you may receive an
electric shock or be injured when you insert your hand in
the product (e.g., for clearing paper jam).
Make sure the wiring cannot come into contact with sharp
edges, burrs, or other pointed parts.
fire.
Make sure that all screws, components, wiring, connec-

tors, etc. that were removed for safety check and mainte-
nance have been reinstalled in the original location. (Pay
special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of product trouble, electric shock, and fire exists.
S-10
Handling of Consumables
WARNING
Toner and developer are not harmful substances, but care
must be taken not to breathe excessive amounts or let the
substances come into contact with eyes, etc. It may be
stimulative.
If the substances get in the eye, rinse with plenty of water
immediately. When symptoms are noticeable, consult a
physician.
Never throw the used cartridge and toner into fire.

You may be burned due to dust explosion.
Handling of Service Materials
CAUTION
Unplug the power cord from the wall outlet.
Isopropyl alcohol and acetone are highly flammable and
must be handled with care. A risk of fire exists.
Do not replace the cover or turn the product ON before

any solvent remnants on the cleaned parts have fully
evaporated.
Use only a small amount of cleaner at a time and take

care not to spill any liquid. If this happens, immediately
wipe it off.
When using any solvent, ventilate the room well.

Breathing large quantities of organic solvents can lead to
discomfort.
S-11
4. Fuse
Fuse
CAUTION
CAUTION
Double pole / neutral fusing
ATTENTION
Double ple / Fusible sur le neutre
5. Used Batteries Precautions

Handling of batteries
CAUTION
ALL Areas
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturers instructions.
Germany
VORSICHT!
Explosionsgefahr bei unsachgemem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ.
Entsorgung gebrauchter Batterien nach Angaben des Herstellers.
France
ATTENTION
Il y a danger dexplosion sil y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou dun type quivalent recom-
mand par le constructeur.
Mettre au rebut les batteries usages conformment aux instructions du fabricant.
Denmark
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig hndtering.
Udskiftning m kun ske med batteri af samme fabrikat og type.
Levr det brugte batteri tilbage til leverandren.
Finland, Sweden
VAROlTUS
Paristo voi rjht, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin.
Hvit kytetty paristo valmistajan ohjeiden mukaisesti.
VARNING
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparat-
tillverkaren.
Kassera anvnt batteri enligt fabrikantens instruktion.
Norway
ADVARSEL
Eksplosjonsfare ved feilaktig skifte av batteri.
Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten.
Brukte batterier kasseres i henhold til fabrikantens instruksjoner.
S-12
SAFETY INFORMATION
SAFETY INFORMATION
IMPORTANT NOTICE
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Admin-
istration implemented regulations for laser products manufactured since August 1, 1976.
Compliance is mandatory for products marketed in the United States.
This copier is certified as a "Class 1" laser product under the U.S.
Department of Health and Human Services (DHHS) Radiation Performance Standard
according to the Radiation Control for Health and Safety Act of 1968. Since radiation emit-
ted inside this copier is completely confined within protective housings and external covers,
the laser beam cannot escape during any phase of normal user operation.
S-13
SAFETY INFORMATION
INDICATION OF WARNING ON THE MACHINE

Caution labels shown below are attached in some areas on/in the machine.
When accessing these areas for maintenance, repair, or adjustment, special care should
be taken to avoid burns and electric shock.
a03up0e001ca
S-14
SAFETY INFORMATION
a03up0e002ca
CAUTION:
You may be burned or injured if you touch any area that you are advised by any
caution label to keep yourself away from. Do not remove caution labels. And also,
when the caution label is peeled off or soiled and cannot be seen clearly, replace
it with a new caution label.
S-15
MEASURES TO TAKE IN CASE OF AN ACCIDENT
MEASURES TO TAKE IN CASE OF

AN ACCIDENT
1. If an accident has occurred, the distributor who has been notified first must immediately
take emergency measures to provide relief to affected persons and to prevent further
damage.
2. If a report of a serious accident has been received from a customer, an on-site evalua-
tion must be carried out quickly and KMBT must be notified.
3. To determine the cause of the accident, conditions and materials must be recorded
through direct on-site checks, in accordance with instructions issued by KMBT.
4. For reports and measures concerning serious accidents, follow the regulations speci-
fied by every distributor.
S-16
Legal restrictions on copying
Certain types of originals must never be copied with the purpose or intent to pass copies of
such originals off as the originals.
The following is not a complete list, but is meant to be used as a guide to responsible copy-
ing.
<Financial Instruments>
Personal checks
Travelers checks
Money orders
Certificates of deposit
Bonds or other certificates of indebtedness
Stock certificates
<Legal Originals>
Food stamps
Postage stamps (canceled or uncanceled)
Checks or drafts drawn by government agencies
Internal revenue stamps (canceled or uncanceled)
Passports
Immigration papers
Motor vehicle licenses and titles
House and property titles and deeds
<General>
Identification cards, badges, or insignias
Copyrighted works without permission of the copyright owner
In addition, it is prohibited under any circumstances to copy domestic or foreign currencies,

or works of art without permission of the copyright owner.
When in doubt about the nature of an original, consult with legal counsel.
Detail
In order to prohibit the illegal reproduction of certain originals, such as paper currency, this
machine is equipped with a counterfeit prevention feature.
Due to the counterfeit prevention feature that this machine is equipped with, images may
be distorted.
C-1
Composition of the service manual
This service manual consists of the following sections and chapters:
<Theory of Operation section>
OUTLINE: System configuration, product specifications,

unit configuration, and paper path
COMPOSITION/OPERATION: Configuration of each unit, explanation of the operating
system, and explanation of the control system
This section gives, as information for the CE to get a full understanding of the product, a
rough outline of the object and role of each function, the relationship between the electrical
system and the mechanical system, and the timing of operation of each part.
<Field service section>
OUTLINE: System configuration, and product specifications

MAINTENANCE: Service schedule *, maintenance steps,
list of service tools and directions for use *,
firmware version up method *,
and removal/reinstallation methods of major parts
ADJUSTMENT/SETTING: Utility mode *, Tech. Rep. mode *, security and mechani-
cal adjustment
TROUBLESHOOTING*: List of jam codes, their causes, operation when a jam
occurs and its release method, and list of error codes,
their causes, operation when a warning is issued and esti-
mated abnormal parts.
APPENDIX*: Parts layout drawings, connector layout drawings, timing
chart, overall layout drawing
This section gives, as information required by the CE at the site (or at the customer's
premise), a rough outline of the service schedule and its details, maintenance steps, the
object and role of each adjustment, error codes and supplementary information.
The details of items with an asterisk "*" are described only in the service manual of
the main body.
C-2
Notation of the service manual
A. Product name
In this manual, each of the products is described as follows:
(1) bizhub PRO C6500: Main body

(2) Microsoft Windows 95: Windows 95
Microsoft Windows 98: Windows 98
Microsoft Windows Me: Windows Me
Microsoft Windows NT 4.0: Windows NT 4.0 or Windows NT
Microsoft Windows 2000: Windows 2000
Microsoft Windows XP: Windows XP
When the description is made in combination of the OS's mentioned above:
Windows 95/98/Me
Windows NT 4.0/2000
Windows NT/2000/XP
Windows 95/98/Me/NT/2000/XP
B. Brand name
The company names and product names mentioned in this manual are the brand name or
the registered trademark of each company.
C. Electrical parts and signals

Those listed by way of example below are not exhaustive, but only some instances among
many.
Classification Load symbol Ex. of signal name Description

IN
PS
Sensor PS Door PS1 Sensor detection signal
SIG
102 PS
24V Power to drive the solenoid
Solenoid SD DRV
Drive signal
SOL
24V Power to drive the clutch
Clutch CL DRV
Drive signal
SOL
C-3
24V Power to drive the motor
CONT Drive signal
DRV1
Motor M
DRV2
Drive signals of two kinds
D1
D2
_U
_V
_W
Drive signals (control signals) of three kinds
DRV1
DRV2
DRV3
D1
D2
D3
D4
DRV A
DRV A
DRV B Drive signals (control signals) of four kinds
DRV B Motor, phases A and B control signals
A
Motor M /A
B
/B
AB
BB
CLK, PLL PLL control signal
LCK, Lock, LD PLL lock signal
FR Forward/reverse rotation signal
EM, Lock, LCK, LD Motor lock abnormality
BLK Drive brake signal
P/S Power/stop
S/S
Operating load start/stop signal
SS
CW/CCW, F/R Rotational direction switching signal
ENB Effective signal
TEMP_ER Motor temperature abnormality detection signal
24V Power to drive the fan motor
CONT, DRIVE Drive signal
Fan FM
HL Speed control signal (2 speeds)
EM, Lock, LCK, FEM Detection signal
Others TH1.S, ANG Analog signal
C-4
SG, S.GND, S_GND Signal ground
Ground
PG, P.GND Power ground
DCD Data carrier detection
SIN Serial input
SOUT Serial output
DTR Data terminal operation available
GND Signal ground (earth)
Serial com-
DSR, DSET Data set ready
munication
RTS Transmission request signal
CTS Consent transmission signal
RI Ring indicator
TXD Serial transmission data
RXD Serial reception data
D. Paper feed direction

When the direction in which paper is fed is in parallel with the longer side of paper, the
paper feed direction like this is referred to as the longitudinal feed.
And the paper feed direction that is perpendicular to the longitudinal feed is referred to as
the transverse feed.
When specifying the longitudinal feed, "S (abbreviation for Short Edge Feeding)" is added
to the paper size. For the transverse feed, no specific notation is employed.
However, when only the longitudinal feed is specified for one and the same paper size with
no specification made for the transverse feed, "S" is not added even when being fed longi-
tudinally.
<Example>
Paper size Feed direction Notation

Transverse feed A4
A4
Longitudinal feed A4S
A3 Longitudinal feed A3
C-5
Blank Page
C-6
C6500
Main body
2006.09
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the correspond-
ing page.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2006/09 1.0 Issue of the first edition

Date Service manual Ver. Revision mark Descriptions of revision
Field Service Ver1.0 Sep.2006 CONTENTS
CONTENTS
bizhub PRO C6500

bizhub PRO C6500
OUTLINE
1. SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MAINTENANCE
3. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Maintenance item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.2 DF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.3 PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.4 LU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.5 RU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.6 FD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.7 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.8 PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.9 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.1 Periodically replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.2 Spot replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4 Concept of parts life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.1 Life value of consumables and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.2 Conditions for life specifications values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5 Maintenance procedure of the housing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5.1 Replacing the Dust-proof filter /1 assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5.2 Replacing dust-proof filter /2 assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.6 Maintenance procedure of the photoconductor section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.6.1 Process unit disassembly flowchart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.6.2 Opening/closing toner supply section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.6.3 Pulling out the process unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.6.4 Removing drum cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.7 Maintenance procedure of the charging section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.7.1 Replacing the charging corona . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.7.2 Replacing the charging dust-proof filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.8 Maintenance procedure of the intermediate transfer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.8.1 Removing/installing the transfer belt unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.8.2 Replacing the belt cleaning blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.8.3 Replacing 1st transfer roller /Y, /M, /C and /K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.8.4 Replacing the transfer belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.8.5 Replacing the 2nd transfer roller /Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.8.6 Replacing the separation claw assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.8.7 Replacing the belt cleaner unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.8.8 Replacing the toner collection sheet /1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.8.9 Replacing the 2nd transfer roller /Lw and the transfer earth plate assy . . . . . . . . . . . . . . . . . 50
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CONTENTS Field Service Ver1.0 Sep.2006
3.8.10 Replacing the belt separation claw solenoid (SD1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

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3.8.11 Replacing the separation discharging assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3.9 Maintenance procedure of the developing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.9.1 Replacing the developer /Y, /M, /C, /K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.9.2 Replacing the developing unit /C, /M, /Y, /K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.10 Maintenance procedure of the toner collection box assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.10.1 Replacing the toner collection box assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.11 Maintenance procedure of the paper feeding section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.11.1 Replacing the pick-up roller/paper feed roller rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.11.2 Replacing the separation roller rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.11.3 Replacing the paper feed clutch/pre-registration clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.12 Maintenance procedure of the bypass feed tray section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.12.1 Replacing the pick-up roller/paper feed roller rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.12.2 Replacing the separation roller rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.12.3 Replacing the paper feed clutch/BP (MC6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.13 Maintenance procedure of the vertical conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.13.1 Replacing the intermediate conveyance clutch /1 (MC13) . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.14 Maintenance procedure of the registration section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.14.1 Replacing the cleaning stay assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.14.2 Replacing the registration roller assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.15 Maintenance procedure of the ADU section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.15.1 Replacing the intermediate conveyance clutch/2 (MC4) and /3 (MC5) . . . . . . . . . . . . . . . . . . 75
3.15.2 Replacing the ADU conveyance clutch/1 (MC1), /2 (MC2), /3 (MC3),
and the ADU pre-registration clutch (MC18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.16 Maintenance procedure of the reverse/paper exit section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.16.1 Replacing Reverse decurler roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.16.2 Replacing the paper exit decurler roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.17 Maintenance procedure of the fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.17.1 Removing/installing the fusing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.17.2 Replacing the fusing drive gear /B and the fusing duct 2 assy . . . . . . . . . . . . . . . . . . . . . . . . 87
3.17.3 Replacing the fusing drive gear/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.17.4 Replacing the fusing lamp /Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3.17.5 Replacing the fusing roller /2, fusing bearing, and fusing drive gear /O. . . . . . . . . . . . . . . . . . 92
3.17.6 Replacing the fusing belt, fusing roller /1, insulating sleeve /Up, fusing bearing /Up,
and belt regulation sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.17.7 Replacing the fusing heater lamp /4 (L5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.17.8 Replacing the fusing roller/Lw, fusing bearing/Lw, and insulating sleeve/Lw. . . . . . . . . . . . . . 99
3.17.9 Replacing the sensor mounting plate A assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.17.10 Replacing the sensor stay B assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.17.11 Replacing the fusing paper exit roller /Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
3.17.12 Replacing the fusing regulation gear/A and the fusing limiter . . . . . . . . . . . . . . . . . . . . . . . . 106
3.18 Maintenance procedure of OT-502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
3.18.1 Replacing the paper retainer roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
3.18.2 Replacing the paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
3.18.3 Replacing the paper exit driven roller/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
4. SERVICE TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4.1 Service material list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4.2 Jig list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
4.3 Mail remote notification system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.3.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.3.2 Operating environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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4.3.3 Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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4.3.4 Initial setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.3.5 Usage of the mail remote notification system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.3.6 Mail sending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5. FIRMWARE VERSION UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.1 ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.1.1 Types of ISW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.1.2 Firmware data flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.1.3 Settings on the main body side while in ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.2 ISWTrns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
5.2.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
5.2.2 Installation of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
5.2.3 Usage of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.2.4 Error list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.3 USB memory ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.3.1 Usage of the USB memory ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.3.2 Main body error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
5.4 Internet ISW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.4.1 OUTLINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.4.2 Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.4.3 Initial settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.4.4 Internet ISW using the Web Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.4.5 Internet ISW using the mail remote contact system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
5.4.6 Notes for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
5.4.7 Internet ISW using the operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
5.4.8 Authentication of the proxy server in the Internet ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
6. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.1 Items not allowed to be disassembled and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.1.1 Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.1.2 Write section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
6.1.3 Photoconductor section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
6.1.4 Intermediate transfer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.1.5 Fusing unit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6.2 Disassembly/reassembly parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
6.3 Disassembly/reassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
6.3.1 Removing/reinstalling rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
6.3.2 Removing/reinstalling left cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
6.3.3 Removing/installing right cover/Up1, /Up2, /Up3, /Lw1 and /Lw2 . . . . . . . . . . . . . . . . . . . 171
6.3.4 Removing/reinstalling original glass assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
6.3.5 Removing/reinstalling upper cover/Fr, /Rt, and Lt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.3.6 Removing/reinstalling upper cover/Rr1 and /Rr2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
6.3.7 Removing/installing main board unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
6.3.8 Removing/installing CCD unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
6.3.9 Removing/installing exposure unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
6.3.10 Removing/installing exposure lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
6.3.11 Removing scanner wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
6.3.12 Reinstalling the scanner wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
6.3.13 Removing/installing write unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
6.3.14 Removing/installing process unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
6.3.15 Removing/reinstalling image correction unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
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6.3.16 Removing/installing belt collectin pipe,

vertical conveyance pipe and horizontal conveyance pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
bizhub PRO C6500
6.3.17 Removing/reinstalling ADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

6.3.18 Replaceing the lock lever/1, /2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
6.3.19 Removing/reinstalling paper feed tray/1, /2 and /3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
6.3.20 Removing/reinstalling tray up/down wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
6.3.21 Removing/installing temperature sensor /1 (TEMS/1), thermostat /1 (TS1) and /2 (TS2) . . . . 212
6.3.22 Removing/installing temperature sensor /2 (TEMS/2) and thermostat /3 (TS3) . . . . . . . . . . . 215
6.3.23 Removing/reinstalling OT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
6.4 Commercially available parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
6.4.1 Installing the status indicator light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
6.4.2 Installing the key counter (KCT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT/SETTING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
7.1 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
8. UTILITY MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
8.1 List of utility mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
9. UTILITY MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
10. SERVICE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
10.1 List of service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
10.2 Setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
10.2.1 Start and exit service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
10.3 Machine adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
10.3.1 Restart Timing Adjustment (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
10.3.2 Centering Adjustment (Printer Adjustment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
10.3.3 FD-Mag. Adjustment (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
10.3.4 CD-Mag. Adjustment (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
10.3.5 Lead Edge Erase Adjustmet (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
10.3.6 Registration Loop Adj. (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
10.3.7 Pre-registration Adj. (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
10.3.8 Belt Line Speed Adj. (Printer Adjustment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
10.3.9 Writing Init. Pos. Memory (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
10.3.10 Color Registration Adj. (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
10.3.11 Color Registration/Manual (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
10.3.12 PFU DFeed Detect Adj. (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
10.3.13 CD Skew Adj. (Printer Adjustment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
10.3.14 Recall Standard Data (Printer Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
10.3.15 Restart Timing Adjustment (Scanner Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
10.3.16 Centering Adjustment (Scanner Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
10.3.17 FD-Mag. Adjustment (Scanner Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
10.3.18 Recall Standard Data (Scanner Adjustment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
10.3.19 Scanner smooth tone/color (Quality Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
10.3.20 Printer gamma adjustment (Quality Adjustment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
10.3.21 Sharpness adjustment (Quality Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
10.3.22 Contrast adjustment (Quality Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
10.3.23 Image Distinction Level (Quality Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
10.3.24 ACS adjustment (Quality Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
10.3.25 Density adjustment (Quality Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
10.3.26 Tone adjustment (Quality Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
iv
10.3.27 Recall standard data (Quality Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
bizhub PRO C6500

10.3.28 Non-Image Area Erase Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
10.4 Process Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.1 1st transfer manual adj. (High Voltage Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.2 2nd transfer manual adj. (High Voltage Adjustment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.3 HV adj. (separation AC) (High Voltage Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.4 HV adj. (sepration DC) (High Voltage Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.5 Pre-transfer Guide HV check (High Voltage Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.6 Blade setting mode (Drum Peculiarity Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.7 Automatic drum potential (Drum Peculiarity Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
10.4.8 Auto gamma adjustment (Drum Peculiarity Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
10.4.9 LD bias adjustment (Drum Peculiarity Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
10.4.10 Automatic Developer Charge (Drum Peculiarity Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
10.4.11 Toner density sensor Init. (Drum Peculiarity Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
10.4.12 Initial drum rotation (Drum Peculiarity Adj.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
10.4.13 Surface potential sensor (Sensor output check). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10.4.14 Maximum density sensor (Sensor output check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10.4.15 Gamma sensor output (Sensor output check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10.4.16 Toner Density Sensor (Sensor output check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10.4.17 Drum Surfase potential (Sensor output check). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
10.4.18 Humidity/Temperature (Sensor output check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
10.4.19 Toner Density Return Mode (Sensor output check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
10.4.20 Covered Margin Fine Adj. (Process Fine Adjustment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
10.4.21 Develop AC Bias Fine Adj. (Process Fine Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
10.4.22 Develop AC Frequency (Process Fine Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
10.4.23 Toner Density Fine Adj. (Process Fine Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
10.4.24 Drum Tiny Rotation Interval (Interval/Quantity Adj.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
10.4.25 Auto. Refresh Interval (Interval/Quantity Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
10.4.26 Toner Dens. Sensor Interval (Interval/Quantity Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
10.4.27 Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
10.5 System Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
10.5.1 Software SW Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
10.5.2 Telephone Number Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
10.5.3 M/C Serial Number Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
10.5.4 Setup Date Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
10.6 Counter/data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
10.6.1 Maintenance Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
10.6.2 Data Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
10.6.3 Count of special parts (Parts Counter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
10.6.4 Count of each parts (Parts Counter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
10.7 State Confirmation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
10.7.1 I/O Check Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
10.7.2 Input check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
10.7.3 Output check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
10.7.4 Adjustment when replacing multi feed detection board (PF). . . . . . . . . . . . . . . . . . . . . . . . . 382
10.7.5 Adjustment when replacing multi feed detection board (PI) . . . . . . . . . . . . . . . . . . . . . . . . . 384
10.7.6 Storing FD, SD, FS adjustment data into EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
10.7.7 Storing main body adjustment data into NVRAM board. . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
10.7.8 Line memory check on image processing board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
10.7.9 Hard disk check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
v
10.7.10 Replacement of the hard disks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390

bizhub PRO C6500
10.8 ADF adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391

10.8.1 ADF Original Size Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
10.8.2 ADF Orig. Stop Position Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
10.8.3 ADF Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
10.8.4 ADF Registration Loop Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
10.9 Finisher Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
10.9.1 Staple Center Position (Stapler Position Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
10.9.2 Paper Width (staple) (Stapler Position Adjustment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
10.9.3 Paper Width (straight) (Stapler Position Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
10.9.4 Paper Width Adjustment (Multi Folder (Punch) Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
10.9.5 Hole-Punch Vertical Pos. (Multi Folder (Punch) Adj.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
10.9.6 Half Fold Position Adj. (Multi Folder (Fold) Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
10.9.7 Tri-Fold-in Pos. Adj. (Multi Folder (Fold) Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
10.9.8 Tri-Fold-out Pos. adj. (Multi Folder (Fold) Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
10.9.9 Double Parallel Folds Pos. Adj. (Multi Folder (Fold) Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
10.9.10 Z-Fold Position Adj. (Multi Folder (Fold) Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
10.9.11 Gate Fold Position Adj. (Multi Folder (Fold) Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
10.9.12 Fold Regist Loop Adj. (Multi Folder (Fold) Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
10.9.13 Multi Folder (PI) Adj.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
10.9.14 Stacker Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
10.9.15 Staple Center Adj. (Saddle Stitcher Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
10.9.16 Staple Paper Width Adj. (Saddle Stitcher Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
10.9.17 Staple Pitch Adjustment (Saddle Stitcher Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
10.9.18 Half Fold Position Adj. (Saddle Stitcher Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
10.9.19 Tri-Fold Position Adj. (Saddle Stitcher Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
10.9.20 Fold Paper Width Adj. (Saddle Stitcher Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
10.9.21 Trimming Adjustment (Saddle Stitcher Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
10.9.22 Trimmer Receiver Adj. (Saddle Stitcher Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
10.9.23 Curl Reform Direction (RU Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
10.9.24 Recall Standard Data (Finisher Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
10.9.25 Saddle Stitcher Stopper Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
10.9.26 Half Fold Stopper Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
10.9.27 Vertical Position Adj. (Punch Adjustment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
10.9.28 Horizontal Position Adj. (Punch Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
10.9.29 Registration Adjustment (Punch Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
10.9.30 Paper Edge Detect Sensor Adj. (Punch Adjustment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
10.9.31 Tri-Fold Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
10.9.32 2 Pos. Staple Pitch Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
10.9.33 Paper Inserter Tray Size Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
10.9.34 Output quantity limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
10.10 Firmware version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
10.11 CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
10.11.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
10.11.2 Setup procedure of the CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system. . . . . . 428
10.11.4 Detailed setup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
10.11.5 Software SW setting for CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
10.11.6 Mail address setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
10.11.7 Modem First Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
vi
10.11.8 Receiving the initial connection mail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
bizhub PRO C6500

10.11.9 Setup confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
10.11.10 Maintenance call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
10.11.11 Center call from manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
10.11.12 Confirm communication log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
10.11.13 Initialization of RAM for CS Remote Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
10.11.14 Malfunction code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
10.11.15 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
10.12 List output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
10.12.1 List Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
10.13 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
10.13.1 Running Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
10.13.2 Test Pattern Output Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
10.14 ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
10.15 CE/Administrator Security Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
10.15.1 List of CE/Administrator Security Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
10.15.2 Start and exit CE/Administrator Security Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
10.15.3 CE Authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
10.15.4 CE Auth. Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
10.15.5 Admin. Authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461
10.15.6 Administrator Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461
10.16 Fee Collection Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
10.16.1 List of Fee Collection Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
10.16.2 Start and exit Fee Collection Setting Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
10.16.3 Coin Vendor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
10.16.4 Management Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
11. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
11.1 Adjusting the paper feed roller/BP pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
11.2 (Maximum) paper feed (bypass) height adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
11.3 Pick-up movement amount adjustment (bypass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
11.4 Mis-centering adjustment of the paper feed tray /1, /2 and /3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
11.5 Separation pressure adjustment of the paper feed tray/1, /2 and /3. . . . . . . . . . . . . . . . . . . . . . . . 467
TROUBLESHOOTING
12. JAM CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
12.1 Jam code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
13. MALFUNCTION CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487
13.1 Malfunction code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487
APPENDIX
14. PARTS LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545
14.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545
14.1.1 Switch/sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545
14.1.2 Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557
14.1.3 Boards and others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
14.2 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
14.3 PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572
14.4 LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
14.5 RU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
14.6 FD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583
vii
14.7 LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591
bizhub PRO C6500
14.8 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
14.8.1 FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
14.8.2 FS-607 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600
14.9 PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604
14.10 PK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
14.10.1 PK-512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
14.10.2 PK-513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 606
14.11 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607
15. CONNECTOR LAYOUT DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620
15.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620
15.1.1 Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620
15.2 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630
15.3 PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
15.4 LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
15.5 RU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633
15.6 FD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634
15.7 LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
15.8 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
15.9 PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 643
15.10 PK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 644
15.11 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645
16. TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647
16.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647
16.2 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 649
16.3 PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651
16.4 LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 652
16.5 FD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654
16.6 LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
16.7 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 666
16.7.1 FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 666
16.7.2 FS-607 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669
16.8 PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 673
16.9 PK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674
16.9.1 PK-512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674
16.9.2 PK-513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675
16.10 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 676
17. OVERALL WIRING DIAGRAM
17.1 Main body 1/12
17.2 Main body 2/12
viii
17.3 Main body 3/12
bizhub PRO C6500

17.4 Main body 4/12
17.5 Main body 5/12
17.6 Main body 6/12
17.7 Main body 7/12
17.8 Main body 8/12
17.9 Main body 9/12
17.10 Main body 10/12
17.11 Main body 11/12
17.12 Main body 12/12
17.13 DF
17.14 PF 1/4
17.15 PF 2/4
17.16 PF 3/4
17.17 PF 4/4
17.18 LU
17.19 RU
17.20 FD
17.21 LS
17.22 FS
17.22.1 FS-503
17.22.2 FS-607
17.23 PI
17.24 PK
17.25 SD 1/4
17.26 SD 2/4
17.27 SD 3/4
17.28 SD 4/4
ix
bizhub PRO C6500
Blank page
x
Field Service Ver1.0 Sep.2006 1. SYSTEM CONFIGURATION
OUTLINE
bizhub PRO C6500

1. SYSTEM CONFIGURATION
A. System configuration
[20]
[19]
[2]
[18] [9]
[3]
[10] [21] [4]
[17]
[1]
[5]
[11]
[8]
[14]
[16] [6]
[7]
[13]
[15]
[12]
a03ut1c001ca
[1] Main body [12] Saddle stitching staple finisher (FS-607)

[2] Dehumidifier fan heater (HT-503) [13] Punch kit (PK-512/513)
[3] Large capacity paper feed tray (LU-202) [14] Cover inserter (PI-502)
[4] Large capacity paper feed tray (PF-601) [15] Saddle stitching unit (SD-501)
[5] Dehumidifier fan heater (HT-504) [16] Large capacity stacker (LS-501)
[6] Built-in type image controller (IC-408) [17] Punch and folding unit (FD-501)
[7] Server type image controller (IC-303) [18] staple finisher (FS-503)
[8] Hard disk (HD-506) [19] Original cover (OC-506)
[9] Output tray (OT-502) [20] Auto double sided original feeder (DF-609)
[10] Conveyance cooling unit (RU-503) [21] Key counter
[11] Conveyance cooling unit (RU-504)
1
1. SYSTEM CONFIGURATION Field Service Ver1.0 Sep.2006
B. Configuration for optional device connection

bizhub PRO C6500
Note
Any combination other than those listed below is not available.
No. Paper feeding option Combinations for finishing AC power to be connected to
1 PF-601 *1 RU-504 *4 FS-503 External (RU-504)
2 PF-601 *1 RU-503 *4 FD-501 External (FD-501)
3 PF-601 *1 RU-503 *4 SD-501 External (SD-501)
4 PF-601 *1 RU-503 *4 LS-501 External (LS-501)
5 PF-601 *1 RU-504 *4 FD-501 FS-503 *5

*1 *4
6 PF-601 RU-504 LS-501 FS-503 External (RU-504/LS-501)
7 PF-601 *1 RU-503 *4 LS-501 SD-501 External (LS-501/SD-501)
8 PF-601 *1 RU-503 *4 FD-501 LS-501 External (FD-501/LS-501)
9 PF-601 *1 RU-503 *4 FD-501 SD-501 External (FD-501/SD-501)
10 LU-202 *2 FS-607 *3
11 PF-601 *1 OT-502
12 LU-202 *2 OT-502
*1 HT-504 can be connected to PF-601 arbitrarily.

*2 HT-503 can be connected to LU-202 arbitrarily.
*3 PK-512/513 or PI-502 can be connected to FS-607 arbitrarily.
*4 Use RU-503 or RU-504 as described below:
When connecting to FS-503 :RU-504
When not connecting to FS-503 :RU-503
RU-504 can be substituted for RU-503, but RU-503 cannot be used when connecting to FS-503.
*5 Metric destination: External (RU-504/FD-501)
Inch destination: External (RU-504)
2
Field Service Ver1.0 Sep.2006 2. PRODUCT SPECIFICATIONS
2. PRODUCT SPECIFICATIONS
bizhub PRO C6500

A. Type
Type Console type (floor-mounted type)

Copying method Four-drum tandem laser electrostatic method
Original stand Fixed
Original alignment Left rear standard
Photo conductor OPC
Writing method Two-beam laser scanning method
Paper capacity Three trays (500 sheets x 3, 80g/m2)
Multi bypass (250 sheets, 80g/m2)
PF-601 (3000 sheets x 2, 80g/m2)*1
LU-202 (2500 sheets, 80g/m2)*1
*1 PF-601 and LU-202 are optional.
B. Functions
Original Sheet, book, solid object

Max. original size A3, or 11 x 17 (Custom paper is Max.303 x 438mm)
Copy size Tray1, 2, 3 SRA3, A3, B4, SRA4, A4, SRA4S, A4, A4S, B5, B5S, A5S
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S,
51/2 x 81/2S
81/2 x 13, 81/4 x 13, 8 1/8 x 131/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 81/2 x 11)
Custom paper (Max. 330 x 487mm, Min. 140 x 182 mm)
Bypass feed SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S,
B6S, A6S,
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11,
81/2 x 11S, 51/2 x 81/2S
81/2 x 13, 81/2 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
ADU SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11,
81/2 x 11S, 51/2 x 81/2S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
3
2. PRODUCT SPECIFICATIONS Field Service Ver1.0 Sep.2006
Magnification Fixed magnifi- Inch: x 1.000, x 2.000, x 1.545, x 1.294, x 1.214,

bizhub PRO C6500
cation x 0.785, x 0.772, x 0.647, x 0.500

Metric: x 1.000, x 2.000, x 1.414, x 1.224, x 1.154,
x 0.866, x 0.816, x 0.707, x 0.500
Zoom magnifi- x 0.25 to x 4.00 (at the step of 0.1%)
cation
Warm-up time Inch: 390 seconds or less
Metric: 420 seconds or less
First copy out time Full color 6.5 seconds or less (A4 / 81/2 x 11)
Monochrome 6.5 seconds or less (A4 / 81/2 x 11)
Black-and-white 5.0 seconds or less (A4 / 81/2 x 11)
Continuous copy speed Full color 65 copies /min. (A4 / 81/2 x 11)
Monochrome 65 copies /min. (A4 / 81/2 x 11)
Black-and-white 65 copies /min. (A4 / 81/2 x 11)
Continuous copy count Up to 9,999 sheets
Resolution Scan Main scanning : 600 dpi Sub-scanning : 600 dpi
Write Main scanning : 600 dpi Sub-scanning : 600 dpi (1800 dpi *1)
Standard memory 256 MB for each color (Y, M, C, K)
Expansion memory 30 GB for each color (Y, M, C, K)
(HD-506)
No. of originals in memory Full color Line1/Line2/Dot1/Dot2: 23 sheets [5461 sheets *2]
(Reference value) Priority in high compression: 110 sheets [16384 sheets *2]
Conditions Original: KM #101/A3 (color)
Density: Standard
Mode: Text/Photo, printed original, life size
Memory capacity: Standard 256 MB
Black-and- Line1/Line2/Dot1/Dot2: 126 sheets or more [16384 sheets *2]
white/mono- Priority in high compression: 271 sheets or more [16384
chrome sheets *2]
Conditions Original: FAX test chart #4 /A4
Density: Standard
Mode: Text/Photo, printed original, life size
Memory capacity: Standard 256 MB
Interface section RJ45 Ethernet, Serial port (RS232-C), Service port, Serial port (USB
TypeB),Connector for printer controller
*
1 When "smoothing" is selected at the print setting
*
2 When HD-506 is installed.
4
C. Available types of paper and ranges of paper weight
bizhub PRO C6500

Type of paper Tray1, 2, 3 Bypass feed
Plain paper
A4 or 81/2 x 11 or larger : 64 to 256 g/m2 64 to 300g/m2
A4 or smaller than 81/2 x 11 : 64 to 209 g/m2
High Quality paper
Color Specific paper
2
A4 or smaller than 8 / x 11 : 64 to 209 g/m
12
Coated_GL, ML, GO , MO U U
paper A4 or 81/2 x 11 or larger : 81 to 256 g/m2 64 to 300g/m2
Label paper*1
OHP film*1 *2
Index paper*1 *3
:Available U: Available only one sheet at a time : Not available
*1 Paper type of the label paper can be Plain, High Quality, Color Specific, or Coated_GL, ML, GO, MO
paper. Available ranges of paper weight (thickness) of the label paper are the same with those of the corre-
sponding paper type.
*2 Print quality not guaranteed.
*3 Paper loading direction predetermined, single-sided printing only.
5
D. Materials
bizhub PRO C6500
Parts name Useful life Type name

Toner bottle /Y 24,000 prints*1 TN610Y
Toner bottle /M 24,000 prints*1 TN610M
Toner bottle /C 24,000 prints*1 TN610C
Toner bottle /K 35,000 prints*1 TN610K
Drum cartridge 200,000 prints *2 DU-102
Developer /Y 200,000 prints *2 DV610 (Y)
Developer /M 200,000 prints *2 DV610 (M)
Developer /C 200,000 prints *2 DV610 (C)
Developer /K 200,000 prints *2 DV610 (K)
Toner collection box Assy 50,000 prints *3 A03UA365
*1 A4 original at 5% coverage for each color.

*2 The end of actual useful life is reached when the number of sheets is printed, or when the total drive dis-
tance reaches a certain level, whichever comes first.
*3 The end of actual useful life is detected by the waste toner full sensor provided in the toner collection box.
E. Maintenance
Maintenance cycle Every 200,000 prints

Machine service life 5,000,000 prints or 5 years (whichever earlier)
Ave. number of prints*1 35,000 to 75,000 per month
Max. number of prints*1 Q zone*2 : 300,000 per month, 10,000 per day
B,C zone*2 : 150,000 per month, 8,500 per day
A zone*2 : 100,000 per month, 5,000 per day
*1 The number of prints include all monochrome, solid color, and full color printings.
*2 The zone mean a temp&humidity range indicated in the graph below.
80
70
A
Humidity (%RH)
60
B Q
40
30
20 C
10
10 18 20 23 30
Temperature (C)
a03ut1c004ca
6
F. Machine data
bizhub PRO C6500

Power source Inch: AC208 to 240V 16A, 60Hz
Metric: AC230V 15A, 50Hz
Maximum power consump- Inch: 4,550W or less (B. When the type of the optional unit connection con-
tion figuration (P2) is No. 9)
3,950W or less (B. When the type of the optional unit connection con-
figuration (P2) is No. 10)
Metric: 4,060W or less (B. When the type of the optional unit connection con-
3,550W or less (B. When the type of the optional unit connection con-
Dimensions Main body + OC- 786 (W) x 992 (D) x 1,056 (H) mm
506
Main body + DF- 3,852 (W) x 992 (D) x 1,414 (H) mm
609 + RU-503
+ LS-501
+ SD-501
Weight Approx. 360kg
G. Operating environment
Temperature 10 to 30 C
Humidity 10 to 80%RH (with no condensation)
Note
The information herein may be subject to change for improvement without notice.
7
bizhub PRO C6500
Blank page
8
Field Service Ver1.0 Sep.2006 3. PERIODIC CHECK
MAINTENANCE
bizhub PRO C6500

3. PERIODIC CHECK
3.1 Schedule
Guarantee period: 5 years or 5,000,000 prints
Service item x 10,000 prints No. of

execu-
0
20
40
60
80
100
120
140
160
180
200
220
240
260
280
300
320
340
360
380
400
420
440
460
480
500
tions
Maintenance 1 24 times
Main body
Every 200,000 prints

Every 1,000,000 prints
DF

PF

LU

RU

FD
9
3. PERIODIC CHECK Field Service Ver1.0 Sep.2006
Service item x 10,000 prints No. of

bizhub PRO C6500
execu-
0
20
40
60
80
100
120
140
160
180
200
220
240
260
280
300
320
340
360
380
400
420
440
460
480
500
tions
FS-503

FS-607

PI

SD

10
3.2 Maintenance item
bizhub PRO C6500

Note
For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure of
the housing section" to "3.17 Maintenance procedure of the fusing section"
3.2.1 Main body

The alcohol described in this section represents the isopropyl alcohol.
A. Maintenance 1 (Every 200,000 copies/prints)
No. Unit Description Quantity Implementation classification Materials

classification Cleaning Check Lubrication Replacement Tools used
1 External Dust-proof filter /1 assy 1 Actual replacement
section A03UA122 cycle: Varies depend-
Parts counter reset ing on the coverage,
(service mode) developing roller
drive distance and
temp/humidity.
Dust-proof filter /2 assy 1 Must be replaced
65AA-142 when replacing the
dust-proof filter /1
assy.
dust-proof glass /Y, / Cleaning pad
M, /C, /K
2 Scanner Scaner unit (glass, Mir- ( ) Blower brush/
section ror) alcohol/cleaning pad
3 Photo con- Charging dust-proof fil-
ductor sec- ter
tion Drum cartridge 4 Actual replacement
DU-102 cycle: 106 km of
Parts counter reset drum drive distance,
(service mode) or 130 km of lubri-
cant applying roller
drive distance,
whichever comes
first.
4 Developing Developer /Y 1 Actual replacement
section DV610 (Y) cycle: 130km of the
Parts counter reset developing roller
(service mode) drive distance
Developer /M 1
DV610 (M)
Parts counter reset
(service mode)
Developer /C 1
DV610 (C)
Parts counter reset
(service mode)
11

bizhub PRO C6500

4 Developing Developer /K 1 Actual replacement
section DV610 (K) cycle: 130km of the
Parts counter reset developing roller
(service mode) drive distance
Developing unit /Y Alcohol/Hydro wipe
Developing unit /M
Developing unit /C
Developing unit /K
5 Intermediate Transfer belt unit 1
transfer sec- A03U5042
tion Toner collection sheet 1
65AA-293
Belt Cleaning blade 1 Actual replacement
A03U5530 cycle: 130km of belt
Parts counter reset cleaning blade drive
(service mode) distance
1st transfer roller /Y 1
A03U5012
Parts counter reset
(service mode)
1st transfer roller /M 1
A03U5012
Parts counter reset
(service mode)
1st transfer roller /C 1
A03U5012
Parts counter reset
(service mode)
1st transfer roller /K 1
A03U5004
Parts counter reset
(service mode)
2nd transfer roller /Up 1
65AA2611
Belt drive roller Alcohol/Hydro wipe
2nd transfer roller /Lw 1
65AA4501
Separation discharg- 1
ing assy
A03UA522
6 Registration Cleaning stay Assy Alcohol/cleaning pad
section
12
bizhub PRO C6500

7 Paper feed Paper feed roller rub- Alcohol/cleaning pad
section ber
Separation roller rub-
ber
Pick-up roller
8 Bypass tray Paper feed roller rub-
section ber
Separation roller rub-
ber
Pick-up roller
9 Vertical con- Intermediate convey-
veyance sec- ance Roller /1
tion
10 ADU ADU conveyance roll-
ers
11 Fusing Fusing roller /Lw 1
section A03U7203
Fusing paper exit roller 2
/Up
A03U7225
Fusing paper exit roller Alcohol/cleaning pad
/Lw
12 OT-502 Paper retainer roller 2
65AA4849
Paper exit roller 1
A0438907
Paper exit driven roller 4
/2
65AA4818
13
B. Maintenance 2 (Every 400,000 copies/prints)

bizhub PRO C6500

1 Paper feed paper feed roller rub- 3 Actual replacement
section ber count: 125,000 feed
25SA4096
Separation roller rub- 3
ber
25SA4096
2 reverse/ Reverse decurler roller 1
paper exit A03U8605
section Reverse gate Alcohol/cleaning pad
3 Fusing Fusing roller /2 1 Multemp FF-RM
section A03U7202
Fusing belt 1
A03U7205
Belt regulation sleeve 2
A03U7250
Insulating sleeve /Up 2 Multemp FF-RM
A03U7295
Fusing bearing /Lw 2
Fusing roller /1 1
A03U7201
Fusing bearing /Up 2
A03U8078
Fusing drive gear /O 1
A03U8095
Fusing bearing 2
56UA7507
Fusing drive gear /B 1
56UA7507
14
C. Maintenance 3 (Every 600,000 copies/prints)
bizhub PRO C6500

1 Photocon- Charging dust-proof fil- 1
ductor sec- ter
tion 65AA-387
2 Developing Developing unit /Y 1
section A03UA370
Developing unit /M 1
A03UA370
Developing unit /C 1
A03UA370
Developing unit /K 1
A03UB390
3 Intermediate Belt cleaner unit 1
transfer sec- A03UA515
tion Parts counter reset
(service mode)
Separation claw Assy 3
65AA-287
4 Registration Cleaning stay Assy 1
section 65AA-462
5 Fusing unit Fusing limiter 1
65AA5365
Fusing bearing /Lw 2
26NA5371
Insulating sleeve /Lw 2 Multemp FF-RM
A03U7227
Fusing regulation gear 1
/A
65AA7747
Fusing duct /2 Assy 1
A03UA780
15
D. Maintenance 4 (Every 1,000,000 copies/prints)

bizhub PRO C6500

1 Intermediate 2nd transfer earth plate 1
transfer sec- assy
tion 65AA-456
2 Reverse/ Paper exit decurler 1
paper exit roller
section A03U8926
Guide plate /Up Alcohol/cleaning pad
3 Fusing sec- Fusing drive gear /M 1 Multemp FF-RM
tion A03U8093
E. Maintenance 5 (Every 1,400,000 copies/prints)

1 Intermediate Belt separation claw 1
transfer sec- solenoid
tion 26NA8251
2 Bypass feed Paper feed roller rub- 2 Actual replacement
tray section ber count: 125,000 feed
25SA4096
3 Registration Registration roller assy 1
section 65LA-464
F. Maintenance 6 (Every 2,000,000 copies/prints)

1 Vertical con- Intermediate convey- 1
veyance sec- ance clutch /1
tion 56AA8201
2 ADU Intermediate convey- 1
ance clutch /2
56AA8201
Intermediate convey- 1
ance clutch /3
56AA8201
16
G. Maintenance 7 (Every 2,400,000 copies/prints)
bizhub PRO C6500

1 Paper feed Pick-up roller 3 Actual replacement
section 56AA-458 count: 800,000 feed
2 Fusing sec- Fusing lamp /Up 1
tion A03UM31F (Europe)
A03UM31E (U.S.A)
Fusing heater lamp /4 1
A03UM32F (Europe)
A03UM32E (U.S.A)
Sensor mounting plate 1
A assy
A03UA737
Sensor mounting plate 1
B assy
A03UA768
H. Maintenance 8 (Every 4,000,000 copies/prints)

1 Paper feed Paper feed clutch /1 1 Actual replacement
section 56AA8201 count: 2,000,000
Paper feed clutch /2 1 feed
56AA8201
Paper feed clutch /3 1
56AA8201
Pre-registration clutch /1 1
56AA8201
56AA8201
56AA8201
2 Bypass feed Pick-up roller 1 Actual replacement
tray section 65AA-520 count: 800,000 feed
Paper feed clutch /BP 1 Actual replacement
56AA8201 count: 2,000,000
feed
17
I. Spotted replacement part

bizhub PRO C6500

1 ADU ADU conveyance 1 Actual replacement
clutch /1 count: 3,600,000
A03UM201 prints
2 ADU conveyance 1
clutch /2
A03UM201
3 ADU conveyance 1
clutch /3
A03UM201
4 ADU pre-registration 1
clutch
A03UM201
3.2.2 DF
A. Maintenance 2 (Every 1,800,000 copies/prints)

1 Paper feed Paper feed roller 1 Actual replacement
section 13YH4064 count: 625,000 feed
Pick-up roller 1
13YH4039
Separation roller 1
20AJ4015
3.2.3 PF

1 Paper feed Pick-up rubber Alcohol/cleaning pad
section Paper feed roller
Separation roller
PF separation gear ( ) Alcohol/cleaning
section pad/multemp FF-RM
2 Conveyance Vertical conveyance Alcohol/cleaning pad
section roller /1
Horizontal convey-
ance roller /1
18
bizhub PRO C6500

1 Paper feed Pick-up rubber 2 Actual replacement
section 55VA4111 count: 300,000 feed
Paper feed roller 2
55VA-483
Separation roller 2
55VA-483
C. Maintenance 3 (Every 2,400,000 copies/prints)

1 Paper feed Paper feed clutch 2 Actual replacement
Separation clutch 2 feed
56AA8201
2 Conveyance Vertical conveyance 1
section clutch /1
56AA8201
Vertical conveyance 1
clutch /2
56AA8201
Vertical conveyance 1
clutch /3
56AA8201
Horizontal convey- 1
ance clutch /1
56AA8201
Horizontal convey- 1
ance clutch /2
56AA8201
Pre-registration clutch 1
56AA8201
19
3.2.4 LU
bizhub PRO C6500

1 Paper feed Pick-up roller Alcohol/cleaning pad
Separation roller
Pre-registration roller
Paper dust
removing brush
LU separation gear ( ) Alcohol/cleaning
section pad/multemp FF-RM

section 55VA-484 count: 300,000 feed
Paper feed roller 1
55VA-483
Separation roller 1
55VA-483
C. Maintenance 3 (Every 2,400,000 copies/prints)

1 Paper feed Paper feed clutch 1 Actual replacement
Pre-registration clutch 1 feed
56AA8201
3.2.5 RU

1 Conveyance Entrance roller /2 Alcohol/cleaning pad
section Entrance roller /1
Conveyance roller
20
3.2.6 FD
bizhub PRO C6500

A. Maintenance 1 (Every 2,200,000 prints)

1 PI section Paper feed rubber 2 Actual replacement
13QN-443 count: 100,000 feed
Separation rubber 2
56BA-575
B. Spotted replacement part

2 PI section Pick-up rubber 6 Actual replacement
50BA-574 count: 200,000 feed
3.2.7 FS
A. FS-503
(1) Maintenance 1 (Every 600,000 prints)

1 Main tray Paper exit roller /A 8
section 122H4825
(2) Maintenance 2 (Every 3,000,000 prints)

1 Stapler sec- Stapler unit /Fr 1 Actual replacement
tion 15AA4222 count: 500,000 sta-
Stapler unit /Rr 1 ples
15AA-450
21
B. FS-607
bizhub PRO C6500

1 Conveyance Paper exit roller /A 6
section (sponge roller)
122H4825
Paper exit roller /B 4
(sponge roller)
A04D8904

1 Conveyance Intermediate convey- 4 Actual replacement
section ance roller (sponge count: 200,000 feed
roller)
13QE4531
Stacker sec- Paper assist roller 1
tion (sponge roller)
20AK4210
(3) Maintenance 3 (Every 1,000,000 prints)

1 Stapler sec- Stapler unit /Fr 1 Actual replacement
tion 15JM-501 count: 200,000 sta-
Stapler unit /Rr 1 ples
15JM-501
3.2.8 PI
A. Maintenance 1 (Every 200,000 prints)

1 Paper feed Pick-up roller Alcohol/cleaning pad
Separation roller
22
B. Maintenance 2 (Every 600,000 prints)
bizhub PRO C6500

1 Paper feed Paper feed roller 2 Actual replacement
section 13QN-446 count: 100,000 feed
Separation roller 2
13QN-443
C. Maintenance 3 (Every 1,000,000 prints)

section 50BA-574 count: 200,000 feed
D. Maintenance 4 (Every 3,000,000 prints)

1 Paper feed Torque limiter 2 Actual replacement
section 13QN4073 count: 600,000 feed
E. Spotted replacement part

1 Paper feed Papaer feed clutch /Up 1 Actual replacement
section 13QN8201 count: 1,000,000
Papaer feed clutch /Lw 1 feed
13QN8201
3.2.9 SD
A. Maintenance 1 (Every 600,000 prints)

1 Trimmer sec- Trimmer board assem- 1 Actual replacement
tion bly count: 18,900 cuts
15AN5282
Counter reset
(I/O check mode)
23
B. Maintenance 2 (Every 1,400,000 prints)

bizhub PRO C6500

1 Trimmer sec- Trimmer blade assem- 1 Actual replacement
tion bly count: 37,500 cuts
15AN-570
C. Spotted replacement part

1 Saddle Stapler assembly /Rt 1 Actual replacement
stitching sec- 15AN-550 count: 1,000,000
2 tion Stapler assembly /Lt 1 staples
15AN-550
3 Trimmer sec- Trimmer blade motor 1 Actual replacement
tion 15AN8002 count: 200,000 cuts
4 Trimmer press motor 1
15AN5092
5 Bundle pro- Bundle press stage 1 Actual replacement
cessing sec- gear count:500,000 sets
tion 15AN7719 (Bundle exit tray)
24
3.3 Replacement parts list
bizhub PRO C6500

3.3.1 Periodically replacement parts list
Note
For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure of
the housing section" to "3.17 Maintenance procedure of the fusing section".
The parts count No. given in the table below represents the number of "Count of special parts" in
the Service mode.
A. Main body
No. Classification Part name Part number Qt. Actual replace- Parts count
ment cycle No.
1 External sec- Dust-proof filter /1 assy A03UA122 1 See P.29 2
2 tion Dust-proof filter /2 assy 65AA-142 1 Must be 3
replaced
when replac-
ing the dust-
proof filter /1
assy.
3 Photocon- Drum cartridge DU-102 4 See P.29 14, 16, 18, 20
4 ductor section Charging corona A03UA460 4 See P.29 6, 8, 10, 12
Parts counter reset (Service
mode)
5 Charging dust-proof filter 65AA-387 1 600,000 5
6 Intermediate Belt Cleaning blade A03U5530 1 See P.29 37
7 transfer sec- 1st transfer roller /Y A03U5012 1 200,000 39
8 tion 1st transfer roller /M A03U5012 1 200,000 40
9 1st transfer roller /C A03U5012 1 200,000 41
10 1st transfer roller /K A03U5004 1 200,000 42
11 Transfer belt A03U5042 1 200,000 34
12 2nd transfer roller /Up 65AA2611 1 200,000 43
13 Separation claw assy 65AA-287 3 600,000 44
14 Belt cleaner unit A03UA515 1 600,000 35
15 Toner collection Sheet /1 65AA-293 1 200,000 36
16 2nd transfer roller /Lw 65AA4501 1 200,000 48
17 2nd transfer earth plate assy 65AA-456 1 1,000,000 50
18 Belt separation claw solenoid 26NA8251 1 1,400,000 47
19 Separation discharging assy A03UA522 1 See P.29 49
20 Developing Developer /Y DV610 (Y) 1 See P.29 22
21 section Developer /M DV610 (M) 1 See P.29 24
22 Developer /C DV610 (C) 1 See P.29 26
23 Developer /K DV610 (K) 1 200,000 28
24 Developing unit /Y A03UA370 1 600,000 30
25 Developing unit /M A03UA370 1 600,000 31
25
bizhub PRO C6500
ment cycle No.

26 Developing Developing unit /C A03UA370 1 600,000 32
27 section Developing unit /K A03UB390 1 600,000 33
28 Toner collec- Toner collection box A03UA365 1 See P.29 1
tion box
29 Paper feed Pick-up roller 56AA-458 3 800,000 78, 79, 80
30 section Paper feed roller rubber 25SA4096 3 125,000 74, 75, 76
31 Separation roller rubber 25SA4096 3 125,000 74, 75, 76
32 Paper feed clutch /1 56AA8201 1 2,000,000 82
35 Pre-registration clutch /1 56AA8201 1 2,000,000 86
38 Bypass feed Pick-up roller 65AA-520 1 800,000 81
39 tray section Paper feed roller rubber 25SA4096 1 125,000 77
40 Separation roller rubber 25SA4096 1 125,000 77
41 Paper feed clutch /BP 56AA8201 1 2,000,000 85
42 Vertical con- Intermediate conveyance clutch /1 56AA8201 1 2,000,000 89
veyance sec-
tion
43 Registration Cleaning stay assy 65AA-462 1 600,000 92
44 section Registration roller assy 65LA-464 1 1,400,000 93
45 ADU section Intermediate conveyance clutch /2 56AA8201 1 2,000,000 90
46 Intermediate conveyance clutch /3 56AA8201 1 2,000,000 91
47 Reverse/ Reverse decurler roller A03U8605 1 400,000 94
48 paper exit paper exit decurler roller A03U8926 1 1,000,000 95
section
49 Fusing sec- Fusing drive gear /B A03U8082 1 400,000 61
50 tion Fusing duct 2 assy A03UA780 1 600,000 65
51 Fusing drive gear /M A03U8093 1 1,000,000 67
52 Fusing lamp /Up A03UM31F 1 2,400,000 68
A03UM31E
53 Fusing roller /2 A03U7202 1 400,000 51
54 Fusing bearing 56UA7507 2 400,000 66
55 Fusing drive gear /O A03U8095 1 400,000 63
56 Fusing belt A03U7205 1 400,000 53
57 Fusing roller /1 A03U7201 1 400,000 60
58 Insulating sleeve /Up A03U7295 2 400,000 57
59 Fusing bearing /Up A03U8078 2 400,000 62
60 Belt regulation sleeve A03U7250 2 400,000 54
61 Fusing heater lamp /4 A03UM32F 1 2,400,000 69
A03UM32E
26
bizhub PRO C6500

ment cycle No.
62 Fusing sec- Fusing roller /Lw A03U7203 1 200,000 52
63 tion Fusing bearing /Lw 26NA5371 2 600,000 58
64 Insulating sleeve /Lw A03U7227 2 600,000 59
65 Sensor mounting plate A assy A03UA737 1 2,400,000 71
66 Sensor mounting plate B assy A03UA768 1 2,400,000 70
67 Fusing paper exit roller /Up A03U7225 2 200,000 55
68 Fusing regulation gear /A 65AA7747 1 600,000 64
69 Fusing limiter 65AA5365 1 600,000 56
70 OT-502 Paper retainer roller 65AA4849 2 200,000 113
71 Paper exit roller A0438907 1 200,000 111
72 Paper exit driven roller /2 65AA4818 4 200,000 112
B. Option
ment cycle No.
1 DF Paper feed roller 13YH4064 1 625,000 217
2 Pick-up roller 13YH4039 1 625,000 218
3 Separation roller 20AJ4015 1 625,000 219
4 PF Pick-up rubber 55VA4111 2 300,000 126, 130
5 Paper feed roller 55VA-483 2 300,000 127, 131
6 Separation roller 55VA-483 2 300,000 127, 131
9 Separation clutch /1 56AA8201 1 2,000,000 129
10 Separation clutch /2 56AA8201 1 2,000,000 133
11 Vertical conveyance clutch /1 56AA8201 1 2,000,000 134
14 Horizontal conveyance clutch /1 56AA8201 1 2,000,000 137
15 Horizontal conveyance clutch /2 56AA8201 1 2,000,000 138
16 Pre-registration clutch 56AA8201 1 2,000,000 139
17 LU Pick-up roller 55VA-484 1 300,000 118
18 Paper feed roller 55VA-483 1 300,000 119
19 Separation roller 55VA-483 1 300,000 119
20 Paper feed clutch 56AA8201 1 2,000,000 120
21 Pre-registration clutch 56AA8201 1 2,000,000 121
22 FD Paper feed rubber 13QN-443 2 100,000 153, 156
23 Separation rubber 56BA-575 2 100,000 154, 157
24 FS-503 Stapler unit/Fr 15AA4222 1 500,000 144
25 Stapler unit/Rr 15AA-450 1 500,000 145
26 Paper exit roller /A (sponge roller) 122H4825 8 600,000 147
27
bizhub PRO C6500
ment cycle No.

27 FS-607 Paper exit roller /A (sponge roller) 122H4825 6 200,000 196
28 Paper exit roller /B (sponge roller) A04D8904 4 200,000 197
29 Intermediate conveyance roller 13QE4531 4 200,000 198
(sponge roller)
30 Paper assist roller (sponge roller) 20AK4210 1 200,000 209
31 Stapler unit /Fr 15JM-501 1 200,000 189
32 Stapler unit /Rr 15JM-501 1 200,000 190
33 PI Paper feed roller 13QN-446 2 100,000 201, 206
34 Separation roller 13QN-443 2 100,000 202, 207
35 Pick-up roller 50BA-574 2 200,000 200, 205
36 Torque limiter 13QN4073 2 600,000 203, 208
37 SD Trimmer board assembly 15AN5282 1 18,900 179
38 Trimmer blade assembly 15AN-570 1 37,500 178
3.3.2 Spot replacement parts list

The parts shown below are not periodically replaced parts. However, be sure to replace them when they get to
the actual count value.
A. Main body
ment cycle No.
1 ADU section ADU conveyance clutch /1 A03UM201 1 3,600,000 96
2 ADU conveyance clutch /2 A03UM201 1 3,600,000 97
3 ADU conveyance clutch /3 A03UM201 1 3,600,000 98
4 ADU pre-registration clutch A03UM201 1 3,600,000 99
B. Option
ment cycle No.
1 FD Pick-up rubber 50BA-574 6 200,000 152, 155
2 PI Paper feed clutch /Rt 13QN8201 1 1,000,000 199
3 Paper feed clutch /Lw 13QN8201 1 1,000,000 204
4 SD Stapler assembly /Rt 15AN-550 1 1,000,000 176
5 Stapler assembly /Lt 15AN-550 1 1,000,000 177
6 Trimmer blade motor 15AN8002 1 200,000 180
7 Trimmer press motor 15AN5092 1 200,000 185
8 Bundle press stage gear 15AN7719 1 500,000 184
28
3.4 Concept of parts life
bizhub PRO C6500

3.4.1 Life value of consumables and parts
Parts name Replacement cycle Actual Life/Verification method

Drum cartridge Every 200,000 prints or When 106 km of drum drive distance, or
equivalent 130 km of lubricant applying roller drive
distance is reached, whichever comes
first.
On the user screen, the life counter shows
the remaining life with percentage (100%
is the end of life).
Developer Every 200,000 prints or 130km of developing roller drive distance.
equivalent On the user screen, the life counter shows
Toner collection box Assy Every 50,000 prints or When the waste toner full sensor (PS51)
equivalent detects the waste toner full status.
Charging coronas Every 100,000 prints or Charging time of the charging coronas is
equivalent 70 hours .
Dust-proof filter /1 assy Every 200,000 prints or Varies depending on coverage, developing
equivalent roller drive distance, and temp./humidity.
Belt cleaner blade Every 200,000 prints or 130km of the belt cleaner blade drive dis-
equivalent tance.
3.4.2 Conditions for life specifications values

The replacement cycles (number of prints) are values calculated based on the actual life of parts when printing is
made under the conditions listed in the table below. Since the idle running time (when not creating an image) of
each part can vary widely depending on the print mode, the actual life cycle may become different between the
parts whose replacement cycle (number of sheets) are the same.
Item Descriptions
Printing method Full color six copies intermittently
Paper size A4
Coverage 5% coverage for each color
Environmental temp/humidity Q zone
29
3.5 Maintenance procedure of the housing section

bizhub PRO C6500
3.5.1 Replacing the Dust-proof filter /1 assy

A. Periodically replaced parts/cycle
Dust-proof filter /1 assy: Every 200,000 prints (actual replacement cycle: Varies depending on the cover-
age, the developing roller drive distance and temp/humidity)
B. Procedure
1. Remove the screw [1], and remove the filter cover
[1] [2]
[2].
a03uf2c001ca
2. Remove the Dust-proof filter /1 assy [1].

3. Reinstall the above parts following the removal
steps in reverse.
[1] a03uf2c002ca
30
3.5.2 Replacing dust-proof filter /2 assy
bizhub PRO C6500

Dust-proof filter /2 assy: Every 200,000 prints
B. Procedure
1. Loosen the two screws [1] and remove the filter
[1]
cover [2].
[2] a03uf2c003ca
2. Pull out the dust-proof filter /2 assy [2] from the fil-
[2] [1]
ter cover [1].
steps in reverse.
a03uf2c004ca
31
3.6 Maintenance procedure of the photoconductor section

bizhub PRO C6500
3.6.1 Process unit disassembly flowchart
Open the toner supply section.
Open the fan cover /Fr.
Pull out the process unit. Removing charging corona unit
Remove the transfer belt unit.
Removing drum cartridge Removing developing unit
Removing process unit
Removing image correction unit
32
3.6.2 Opening/closing toner supply section
bizhub PRO C6500

A. Procedure
1. Open the front door [1].
2. Loosen the screws [2] and [3], and open the toner
supply section [4].
Note
Do not exert force on the toner supply section
when it is opened. Otherwise the hinge of the
toner supply section may be deformed.
When closing the toner supply section, be
sure to tighten the screw two turns with your
fingers before using a screwdriver so as not
[2] [3] to strip the thread.
[1] [4]
a03uf2c037ca
33
3. Remove the door lock [2] on the inside of the

bizhub PRO C6500
toner supply section [1], and attach the lock as a

stopper as shown in the figure.
4. When closing the toner supply section, follow the
removal steps in reverse.
Note
When the toner supply section is opened, be
sure to use the door lock as a stopper so as
not to hit the toner supply section with the
process unit upon removal.
[2] [1]
[2] [1]
a03uf2c038ca
34
3.6.3 Pulling out the process unit
bizhub PRO C6500

Note
In order to prevent rollover accidents, safety feature of the product does not allow the process unit
and the ADU to be pulled out at the same time.
Be sure to put the ADU in the main body before pulling out the process unit.
If you cannot pull out the process unit, check the lock lever/1 and /2 for deformation and replace
them as necessary. (See P.206)
1. Open the toner supply section.

(See P.33)
2. Loosen the screw [1] and open the fan cover/Fr
[2].
[1] [2] a03uf2c039ca
3. Push the mount handle /Lt [1] and the process

[3]
mount handle /Rt [2] inward together to unlock
the process unit [3], and pull out the process unit
[3] by holding the handles.
[1] [2] a03uf2c040ca
35
3.6.4 Removing drum cartridge

bizhub PRO C6500

Drum cartridge: Every 200,000 prints (actual replacement cycle: 106 km of drum drive distance, or 130 km
of roller drive distance after lubrication, whichever comes first)
B. Procedure
Note
The product installs four drum cartridges one each for yellow, magenta, cyan, and black, and they
are common parts. However, do not use a once-used drum cartridge for another color, or the old
remaining toner and the new toner will mix up and the print quality will degrade.
1. Pull out the process unit.

(See P.35)
2. Remove the transfer belt unit.
(See P.39)
3. Lift up the both ends [2] of the drum stay/Up [1],
grab the ends, and remove the drum cartridge/Y
[3].
[2]
4. Remove the drum cartridge/M [4], /C [5], and /K
[8] [1] [7]
[6] in the same manner as step 3.
Note
When installing drum cartridges, confirm that
the both ends of the cartridges are fitted in
the groove of the drum attachment block/Fr
[7] and /Rr [8]. (Drum attachment block/Fr [7]
and /Rr [8] shown on the left is the one for
yellow drum cartridge. Install magenta, cyan,
and black drum cartridges in the same man-
ner.)
When installing the drum cartridge/K [6], be
careful not to entangle the sheet [9].
[5] [6] [9] [4] [3]
a03uf2c005ca
Do not damage or touch the drum photocon-
ductor area with bare hands.
When leaving drum cartridges, be sure to
spread a sheet over the cartridges to protect
from light, and put them in a dark place.

steps in reverse.
36
3.7 Maintenance procedure of the charging section
bizhub PRO C6500

3.7.1 Replacing the charging corona
Charging corona: Every 100,000 prints
Note
The product installs four charging coronas one each for yellow, magenta, cyan, and black, and
they are common parts. However, do not use a once-used charging corona for another color, or
the old remaining toner and the new toner will mix up and the print quality will degrade.

(See P.33)
2. Place the lever [2] of the charging corona [1] in its
lower right position, then pull the lever toward you
to remove the charging corona.
[1] 3. Reinstall the above parts following the removal
steps in reverse.
[2]
8050ma3037
37
3.7.2 Replacing the charging dust-proof filter

bizhub PRO C6500

Charging dust-proof filter: Every 600,000 prints
B. Procedure
[3] [1]
(See P.33)
2. Remove the charging dust-proof filter [3] from the
charging suction assy [2] installed inside the toner
supply section [1].
steps in reverse.
[2] 8050ma3074
38
3.8 Maintenance procedure of the intermediate transfer section
bizhub PRO C6500

3.8.1 Removing/installing the transfer belt unit
A. Procedure
[3] [2] [1] [3] [2] [1]
(See P.35)
2. Remove the screws [1], 1 each.
3. Loosen the two screws [2].
4. Turn the belt positioning shaft [3] counterclock-
wise, and remove the shaft.
a03uf2c041ca
5. Remove the supporting shaft [3] from the charging

[3] [1]
suction assy [2] installed inside of the toner supply
unit [1].
Note
Supporting shaft is an assist device to let the
transfer belt unit stand by itself and the sup-
porting shaft should be made ready before-
hand when removing the transfer belt unit.
[2]
8050ma3044
39
[1] [2] 6. Lift up the handles [1] and remove the transfer belt
bizhub PRO C6500
unit [2].
Note
Do not damage or touch the transfer belt [3]
with bare hands.
When removing the transfer belt unit, be sure
to hold the handles on both ends.
[3] a03uf2c042ca
7. Attach the supporting shaft [2] to the transfer belt

unit [1] and let the unit stand by itself.
steps in reverse.
Note
Do not rotate the transfer belt when the trans-
fer belt unit is standing alone.
[2] [1] 8050ma3046
40
Note
[1]
bizhub PRO C6500

Before installing the transfer belt unit [1],
rotate the cam [3] clockwise as far as it will
go.
When installing the transfer belt unit, align the
[2] guide pins [2] on the front and the rear of the
[2] unit with two notches of the transfer block/Fr
[4] and two notches of the transfer block/Rr
[5].
[3] Be careful not to hit the drum with the belt.
[5] [4] a03uf2c043ca
41
3.8.2 Replacing the belt cleaning blade

bizhub PRO C6500

Belt Cleaning blade: Every 200,000 prints
B. Procedure
[4] [3]
1. Remove the belt cleaner unit.
(See P.48)
2. Remove the two springs [1].
3. Remove the C-clip [2], pull out the blade support
shaft [3], and remove the belt Cleaning blade [4].
Note
When installing the belt cleaner unit, apply
setting powder to entire surface of the trans-
fer belt to which the belt cleaner unit is
attached.
[3]
[1] Take extra care not to touch or damage the
blade of the belt Cleaning blade [4].

steps in reverse.
[2]
8050ma3049
42
3.8.3 Replacing 1st transfer roller /Y, /M, /C and /K
bizhub PRO C6500

Transfer roller /Y, /M, /C: Every 200,000 prints
Transfer roller /K: Every 200,000 prints
B. Procedure
1. Remove the transfer belt.
[1] [5] [7] [1]
(See P.44)
2. Place the transfer belt unit as shown in the figure
on the left.
3. Remove the C-clip [1].
4. Remove the bearing [2] and slide the stopper/4 [3]
to release the tip of the transfer release arm [4].
5. Slide and remove the 1st transfer roller/K [6].
[7] 6. Remove the 1st transfer roller/Y, /M, /C [5],1 each.
[7]
Note
[4] [3] [3] [4] Do not touch the roller surface of the 1st
[7] [6] transfer roller. When handling the 1st transfer
roller, always grasp it by its metal shaft.
Install the 1st transfer roller so that the shaft
surface with two grooves (one for E-ring, the
other is shallow) faces toward you.
When installing the 1st transfer roller, confirm
8050ma3053 that the cables are securely fastened and the
plastic films on the cables are not twisted. If
[1] [2] 8050ma3055 the cables are not fastened, correct by press-
ing the cables against the metal frame side. If
the plastic films are twisted, move the films to
the center of the cables.
7. Remove the E-rings [7], two each from the four

1st transfer rollers.
steps in reverse.
43
3.8.4 Replacing the transfer belt

bizhub PRO C6500

Transfer belt: Every 200,000 prints
B. Procedure
[1] [1]
(See P.39)
(See P.48)
3. Remove the separation claw assy.
(See P.47)
8050ma3053
44
[2] [3] [6] 5. Have the transfer belt unit [1] stand with its front
bizhub PRO C6500

side facing down.
6. Remove the screw [2] and release the handle [3].
7. Remove the two screws [4] and remove the shaft
[7] stopper [5].
8. Remove the screw [6] and remove the tension
plate /Rr [7].
[4] [5] 9. Remove the two screws [8] and remove the high
voltage power supply collar/Rr [9].
10. Remove the C-clip [10] and remove the bearing
[11].
11. Remove the transfer belt [12] by pulling it straight
up.
steps in reverse.
[1]
[11] [8]
[10] [9] 8050ma3054
Note
When installing the tension plate/Rr, be sure
to push the projection of the plate as far as it
will go as shown in the figure on the left. Do
not pinch the black sheet when tightening the
screw.
8050ma3152
When installing the C-clip, lift up the shaft so
that the C-clip is securely fitted in the groove
of the shaft.
Install the transfer belt with the UP SIDE mark
facing up.
Hold the transfer belt by its both ends within
10 mm from the edge, and do not touch other
areas.
Do not damage or touch the transfer belt with
bare hands.
When installing the transfer belt cleaner unit,
apply setting powder to the entire surface of
the transfer belt to which the belt cleaner unit
is attached.
45
3.8.5 Replacing the 2nd transfer roller /Up

bizhub PRO C6500

2nd transfer roller /Up: Every 200,000 prints
B. Procedure
1. Remove the transfer belt.
[2]
(See P.44)
2. Lift the 2nd transfer roller /Up [1] upward tempo-
rarily, and remove the roller obliquely downward.
Note
the 2nd transfer roller /Up has been released
since the high voltage power supply collar /Rr
is removed.
[1] Do not touch the roller surface of the 2nd
transfer roller /Up. When handling the 2nd
transfer roller /Up, hold it by its metal shaft.
Install the transfer roller/Lw with the concave
1
shaft end facing down.
3. Remove the two bearings [2] from the 2nd trans-

2
fer roller /Up [1].
steps in reverse.
[2] [1] 8050ma3056
46
3.8.6 Replacing the separation claw assy
bizhub PRO C6500

Separation claw assy: Every 600,000 prints
B. Procedure
[3]
(See P.39)
2. Remove the screw [1] and remove the separation
claw unit [2].
[4] Note
Do not damage or touch the transfer belt [3]
with bare hands.
Before installing the separation claw unit,
apply setting powder to half the area [4] of the
transfer belt [3].
[2]
[2]
[1]
8050ma3050
3. Remove the three screws [1], and remove the

three separation claw assys [2].
steps in reverse.
[1]
[2]
8050ma3051
47
3.8.7 Replacing the belt cleaner unit

bizhub PRO C6500

Belt cleaner unit: Every 600,000 prints (actual replacement cycle: 130km of belt Cleaning blade drive dis-
tance)
B. Procedure
[2] [2]
(See P.39)
2. Holding the belt cleaner unit [1], remove the two
screws [2], and remove the belt cleaner unit.
Note
Handle the belt cleaner unit gently when
removing the unit, or the toner accumulated
in between the toner guide roller and the belt
[1]
cleaning belt may spill. It is normal if the toner
is accumulated because the toner is used to
grind the belt surface. If the toner is spilled
over the separation tab unit, remove and
clean the unit.
The belt cleaner unit consists of the belt
[3] cleaning roller unit and the following compo-
nents: Belt cleaning blade: 1
Spring: 2
8050ma3048 C-clip: 2
Blade support shaft: 1
Toner collection sheet /1: 1
Toner collection sheet /2: 1
Screw: 3
Before installing the belt cleaner unit, apply
setting powder to the part [3] on the transfer
belt.
When installing the belt cleaner unit, insert
the tow guides at the both bottom ends of the
belt cleaner unit over the pins of the transfer
belt unit and tighten the screws.

steps in reverse.
48
3.8.8 Replacing the toner collection sheet /1
bizhub PRO C6500

Toner collection Sheet /1: Every 200,000 prints
B. Procedure
(See P.48)
2. Remove the three screws [1], toner collection
sheet /2 [2], and the toner collection sheet /1 [3].
Note
Do not bend or damage the PET sheet of the
toner collection sheet /1.

steps in reverse.
[1]
[2] [3] 8050ma3159
49
3.8.9 Replacing the 2nd transfer roller /Lw and the transfer earth plate assy
bizhub PRO C6500

2nd transfer roller /Lw: Every 200,000 prints
2nd transfer earth plate assy: Every 1,000,000 prints
B. Procedure
1. Remove the separation discharging assy [1].
(See P.48)
[4] 2. Remove the screw [2] and remove the 2nd trans-
fer earth plate assy [3].
3. Remove the two C-clips [5].
4. Slide the two bearings [6] outward, and remove
the 2nd transfer roller /Lw [4].
5. Remove the two bearings [6] from the 2nd trans-
fer roller /Lw[4].
[1] [6]
Note
Do not touch the roller surface of the 2nd
transfer roller /Lw [4] with bare hands. Always
hold the 2nd transfer roller/Lw by its shaft.
When installing the 2nd transfer roller /Lw,
make sure that the shaft surface with a con-
cave portion is facing the rear side of the
[6] [5] device. (The concave portion should not face
[2] [3] [5] 8050ma3089 to the 2nd transfer earth plate assy.)

steps in reverse.
50
3.8.10 Replacing the belt separation claw solenoid (SD1)
bizhub PRO C6500

Belt separation claw solenoid (SD1): Every 1,400,000 prints
B. Procedure
(See P.39)
Disconnect the connector [1].
2. Remove the screw [2] and release the cable [4]
from the cable clamp [3].
3. Remove the two screws [5] and remove the belt
separation claw solenoid (SD1) [6].
Note
After installing the solenoid lever, check if the
shaft of SD1 slides smoothly.
[6]
steps in reverse.
[5]
[2] [3] [4] [1] 8050ma3069
51
3.8.11 Replacing the separation discharging assy

bizhub PRO C6500

Separation discharging assy: Every 200,000 prints
B. Procedure
(See P.33)
2. Pull out the ADU.
(See P.75)
3. Remove the fusing unit.
(See P.85)
4. Remove the screw [1], and remove the terminal
cover [2].
Note
When installing the terminal cover, match the
[2] [1] projection [3] with the positioning hole [4].
[3][4]
a03uf2c045ca
5. Remove the two separation installation screws [1].

6. Lift up the separation discharging assy [2], remove
the faston [3], and remove the separation dis-
charging assy [2].
Note
When removing the faston from the separa-
tion discharging assy, pull out the cover sec-
tion of the faston straight.
When installing the separation discharging
assy, tighten the separation installation screw
on the front side first positioning the assy
properly. Then tighten the other separation
[2] 8050ma3038
installation screw.

steps in reverse.
52
3.9 Maintenance procedure of the developing section
bizhub PRO C6500

3.9.1 Replacing the developer /Y, /M, /C, /K
Developer /Y, /M, /C, /K: Every 200,000 prints (actual replacement cycle: 130km of the developing roller
drive distance)
B. Procedure
1. Remove the developing unit.
[4] [2] [1] [3] (See P.55)
2. Remove the fixing screw [2] on the plate [1], turn
the plate 90 degrees counterclockwise, and rotate
the upper side of the developing unit to eject the
developer. After that, repeat steps 3 and 4 to eject
all the developer.
Note
Do not remove the cover [4] of the developing
unit or the developer charging funnel [3] when
8050ma3149
ejecting developer.
After ejecting developer, be sure to put the
platel [1] back to its original position, and
secure the plate with a screw.
3. Attach the rotating jig [1] installed inside the toner

[1] [2]
supply unit to the coupling [2] on the agitator
screw side, and turn the jig in the direction of the
arrow.
Note
Do not turn the coupling against the direction
of the arrow.
8050ma3150
53
4. Attach the rotating jig to the coupling [1] on the

[1]
bizhub PRO C6500
developing roller side, and turn the jig in the direc-

tion of the arrow.
Note
Do not turn the coupling against the direction
of the arrow.
After replacing the developing unit, be sure to
perform the Toner Density Sensor Initial
Auto. adjustment. in service mode.(See
P.287)
8050ma3151
54
3.9.2 Replacing the developing unit /C, /M, /Y, /K
bizhub PRO C6500

Developing unit /C: Every 600,000 prints
Developing unit /M: Every 600,000 prints
Developing unit /Y: Every 600,000 prints
Developing unit /K: Every 600,000 prints
B. Procedure
Note
Do not bend the teflon coated sheet attached to the developing roller side of the upper cover of
the developing unit.
Always use a hydro wipe authorized as a CE tool to clean the developing unit. Use of paper or
cloth other than the specified cloth (hydro wipe) will contaminate the developing control plate
inside the developing unit with paper dust or lint and may cause white bands on images.
The product installs four developing units one each for yellow, magenta, cyan, and black, and they
are common parts. However, do not use a once-used developing unit for another color, or the old
remaining toner and the new toner will mix up and the print quality will degrade.

[2]
[3] (See P.33)
2. Remove the two screws [1] and remove the four
developing support plate [3] installed inside the
toner supply section [2].
Note
When having the developing unit stand alone,
insert a developing support plate into the
[3] body of the developing unit and use the plate
[1] as a base so as to protect the bristle section
of the toner from contacting other parts.

(See P.35)
8050ma3062
55
4. Remove the screws [1], three each, and remove

bizhub PRO C6500
the upper side of the developing holding frames

[2] in the direction of the arrow.
[1] [2] [1] [2] a03uf2c050ca
5. Disconnect the four connectors [1] and remove

the three developing units /C, /M, /Y [2] and the
developing unit /K [3].
steps in reverse.
Note
Before installing developing units without
black, attach labels included in each of the
four unit packages.
[1] [3] [2]

8050ma3064
56
3.10 Maintenance procedure of the toner collection box assy
bizhub PRO C6500

3.10.1 Replacing the toner collection box assy
Toner collection box assy: Every 50,000 prints
B. Procedure
1. Open the toner collection door [1], and pull out the
[1]
toner collection box assy [2].
[2] a03uf2c051ca
2. Peel off the label [2] on the toner collection box

assy [1] and close the opening [3] of the toner col-
lection box assy [1] with the label.
steps in reverse.
[3]
[2]
[2]
[1] 8050ma3008
57
3.11 Maintenance procedure of the paper feeding section

bizhub PRO C6500
3.11.1 Replacing the pick-up roller/paper feed roller rubber

Pick-up roller: Every 2,400,000 prints (actual replacement cycle: every 800,000 feed)
Paper feed roller rubber: Every 400,000 prints (actual replacement cycle: every 125,000 feed)
B. Procedure
Note
The tray /1 was used to illustrate the replacement procedure below. The procedure is the same for
the tray /2 and tray/3.
1. Pull out the paper feed tray /1 [1].

2. Remove the four screws [2] and remove the paper
feed unit cover [3].
[2] [3] [2] [3] [3]
[1] a03uf2c052ca
58
3. Disconnect the connector [1].

[5] [3] [2] [1]
bizhub PRO C6500

4. Remove the screw [2] and loosen the fixing shaft
screw [3].
5. Slide the paper feed unit [4] in the direction of the
arrow, and lift the unit to remove it disconnecting
the connector [5].
[4]
a03uf2c053ca
6. Remove the two C-clips [1], slide the two bearings

[1]
[2] outward, and remove the paper feed roller assy
[3].
Note
Before installing the paper feed roller assy,
make sure the rollers are free of grease or
dust.
[2] [3] a03uf2c054ca
59
7. Remove the bearing [1].

[3] [2] [6] [5] [1]
bizhub PRO C6500
8. Remove the C-clip [2] and remove the pick-up

roller [3].
Note
When installing the pick-up roller, be sure that
the arrow mark [4] is facing toward the C-clip
[2].
9. Remove the C-clip [5] and remove the paper feed

roller [6].
[4] [7] Note

When installing the paper feed roller, be sure
that the arrow mark [7] is facing toward the
C-clip [5].
10. Remove the paper feed roller rubber [8] from the
[9] [8] paper feed roller.
a03uf2c055ca
Note
When installing the paper feed roller rubber,
be sure that the painted mark [9] is facing
toward the arrow mark [7].

steps in reverse.
60
3.11.2 Replacing the separation roller rubber
bizhub PRO C6500

Separation roller rubber: Every 400,000 prints (actual replacement cycle: every 125,000 feed)
B. Procedure
Note
the tray /2 and tray /3.
1. Remove the paper feed roller assy

[2] [1]
(See P.58)
2. Remove the C-clip [1] and remove the separation
roller [2].
Note
Before installing the separation roller, make
sure the roller is free of grease or dust.
3. Remove the separation roller rubber [3] from the

separation roller [2].
[3] [4] [2] Note

When installing the separation roller rubber,
toward the c-clip [1].

steps in reverse.
a03uf2c056ca
61
3.11.3 Replacing the paper feed clutch/pre-registration clutch

bizhub PRO C6500

Paper feed clutch /1 - /3 (MC7, MC9, MC11): Every 4,000,000 prints (actual replacement cycle: every
2,000,000 feed)
Pre-registration clutch /1 - /3 (MC8, MC10, MC12): Every 4,000,000 prints (actual replacement cycle: every
2,000,000 feed)
B. Procedure
Note
the tray /2 and tray /3.
1. Pull out the paper feed tray /1.

[9] [10] [4] [3] [1]
2. Remove the paper feed unit.
(See P.58)
clutch /1 (MC7) [3].
Note
When installing MC7, match the stopper [4]
with the guide [5].

[8] [7] [6] [5] [2] a03uf2c057ca
6. Remove the C-clip [7] and remove the pre-regis-
tration clutch (MC8) [8].
Note
with the guide [10].

steps in reverse.
62
3.12 Maintenance procedure of the bypass feed tray section
bizhub PRO C6500

3.12.1 Replacing the pick-up roller/paper feed roller rubber
Paper feed roller rubber: Every 1,400,000 prints (actual replacement cycle: every 125,000 feed)
B. Procedure
[1]
(See P.75)
2. Remove the six screws [1] and remove the paper
feed solenoid cover [2].
[2] [1] a03uf2c058ca

[2] [1]
4. Remove the bearing [2] and remove the paper
feed roller unit [3].
[3] 8050ma3076
63
Note
[4] [3] [2]
bizhub PRO C6500
When installing the paper feed roller unit [1],

be sure to fit the actuator [2] in the detection
section of the paper empty sensor/BP (PS47)
[3].
When installing the paper feed roller unit [1],
bring the tip of the paper feed lift-up lever [4]
into contact with the undersurface of the
plate of the paper feed roller unit [1].
[1] 8050ma3079
5. Remove the C-clip [1], pull out the shaft [2], and
[2] [3]
remove the pick-up roller assy [3].
6. Remove the pick-up roller [4] from the pick-up
roller assy [3].
[4] [1] 8050ma3077
7. Remove the paper feed roller assy [2] from the

[4]
shaft [1].
8. Remove the paper feed roller rubber [3] from the
paper feed roller assy [2].
Note
When installing the paper feed roller rubber,
toward the gear [5].

steps in reverse.
[2] [3] [5] [1] a03uf2c059ca
64
3.12.2 Replacing the separation roller rubber
bizhub PRO C6500

Separation roller rubber: Every 1,400,000 prints (actual replacement cycle: every 125,000 feed)
B. Procedure
1. Remove the pick-up roller and the paper feed
[6]
roller assy.
(See P.63)
remove the separation roller assy [4].
[5] separation roller assy.
Note
When installing the separation roller rubber,
toward the gear [7].

steps in reverse.
[3] [2] [4] [1] [7] a03uf2c060ca
65
3.12.3 Replacing the paper feed clutch/BP (MC6)

bizhub PRO C6500

Paper feed clutch/BP (MC6): Every 4,000,000 prints (actual replacement cycle: every 2,000,000 feed)
B. Procedure
[3]
(See P.33)
(See P.75)
(See P.85)
4. Remove the four screws [1]. (One screw is located
[2] [1] at the bottom of the ADU cover /Rt [2].)
5. Pull out the ADU cover /Rt [2] halfway, disconnect
the two connectors [3], and remove the ADU
cover /Rt [2].
7. Remove the screw [5] and remove the ADU
release lever [6].
8. Remove the two screws [7] and remove the ADU
cover /Lt [8].
[1] [2]
[8] [4] [5]
[7] [6] a03uf2c061ca
66

[3] [2]
bizhub PRO C6500

clutch/BP (MC6) [3].
[1] 8050ma3082
Note
[3] [1]
When installing MC6 [1], match the stopper
[2] with the guide [3].

steps in reverse.
[2] a03uf2c062ca
67
3.13 Maintenance procedure of the vertical conveyance section

bizhub PRO C6500
3.13.1 Replacing the intermediate conveyance clutch /1 (MC13)

Intermediate conveyance clutch /1 (MC13): Every 2,000,000 prints
B. Procedure
1. Remove the right cover /Lw1 and /Lw2.
[5] [4]
(See P.171)
2. Pull out the paper feed tray /1 [1], /2 [2], and /3
[3].
3. Remove the three screws [4] and remove the right
cover /Lw3 [5].
Note
Remove the right cover/Up1 before installing
the LU-202.
(See P.171)
[1] [2] [3] a03uf2c063ca
68
4. Push up the two tabs [2] and separate the vertical
bizhub PRO C6500

conveyance section [3] from the bypass up/down
cover [2].
[1] [2] [2] [1]
[2] [3] a03uf2c064ca
5. Remove the seven screws [1].

[1]
6. Pull out the vertical conveyance section [2], dis-
connect the connector [3], and remove the verti-
cal conveyance section [2].
Note
Always close the vertical conveyance door
and tighten the screws when installing the
vertical conveyance section.
[10] [2] [3] a03uf2c065ca

[7] [6] [4] [3] [2]
8. Remove the E-ring [2], spacer [3], and the gear
[4].
9. Remove the C-clip [5] and remove the intermedi-
ate conveyance clutch /1 (MC13) [6].
Note
with the guide [8].

steps in reverse.
[8] [5] [1]
a03uf2c066ca
69
3.14 Maintenance procedure of the registration section

bizhub PRO C6500
3.14.1 Replacing the cleaning stay assy

Cleaning stay assy: Every 600,000 prints
B. Procedure
[1] [2]
(See P.33)
(See P.75)
3. Remove the three screws [1] and remove the
cover [2].
4. Remove the two screws [3] and remove the clean-
ing stay assy [4].
steps in reverse.
[3] [4] [3] a03uf2c067ca
70
3.14.2 Replacing the registration roller assy
bizhub PRO C6500

Registration roller assy: Every 1,400,000 prints
B. Procedure
1. Remove the cleaning stay assy.
(See P.70)
[5]
2. Remove the ADU cover /Rt, ADU release lever,
and ADU cover /Lt.
[4] (See P.66)
[7] [6] 3. Remove the terminal cover. (See P.52)
4. Remove the two screws [1] and remove the gear
cover [2].
5. Disconnect the connector [3] and remove the wire
from the two clamps.
6. Remove the C-clips [4] and remove the bearings
[5] at the both and rear sides on the registration
assy.
7. Remove the two screws [6] and remove the regis-
tration unit [7].
Note
Before removing the registration unit [7],
[6] [1] [2] [8] open the conveyance guide plate/Up [8],
move the registration unit toward the rear
side of the ADU, and pull the shaft on the front
side out of the ADU panel.
When installing the registration unit, be care-
ful not to scratch the surface of the guide
plate where contacts with paper.
[3] [5] [4]

8050ma3208
71
8. Remove the E-ring [1], registration gear [2], and

[5]
bizhub PRO C6500
the pin [3].
Note
When installing the registration gear [2], make
sure you install the pin [3].

10. Remove the two E-rings [5] and the two bearings
[6].
[6] [4]
[1] [3] [2]
[5] [4] [6] 8050ma3209
72
11. Disengage the hooked end [2] of the spring [1],
bizhub PRO C6500

and remove the registration roller assy [3].
Note
Make sure to attach the spring [1] as shown
in the figure on the left.
[3]
[1] [2] 8050ma3210
73
12. Remove the E-ring [1], and remove the spacer/1

bizhub PRO C6500
[3], /2 [4], registration regulating plate [5] (together

[2]
with the spring [6]), torque limiter [7], and pin/A [8]
from the registration roller assy [2].
Note
When installing the registration regulating
plate, insert the two indentations [9] over the
two projections [10] on the torque limiter.
[1]
steps in reverse.
[10] [5] [4]

[3]
[7]
[6]
[9]
[8] 8050ma3211
74
3.15 Maintenance procedure of the ADU section
bizhub PRO C6500

3.15.1 Replacing the intermediate conveyance clutch/2 (MC4) and /3 (MC5)
Intermediate conveyance clutch/2 (MC4): Every 2,000,000 prints
Intermediate conveyance clutch/3 (MC5): Every 2,000,000 prints
B. Procedure
(See P.33)
2. While releasing the lock [2] of the ADU release
lever [1], turn the lever counterclockwise, and pull
out the ADU [3].
Note
In order to prevent rollover accidents, safety
feature of the product does not allow the pro-
cess unit and the ADU to be pulled out at the
same time.
Be sure to put the process unit in the main
[3]
body before pulling out the ADU.
If you cannot pull out the ADU, check the lock
lever/1 and /2 for deformation and replace
them as necessary.
(See P.204)
[1] [2]
a03uf2c068ca
75
3. Remove the ADU cover/Rt.

bizhub PRO C6500
[10] [9] [7] [5] [4]

(See P.66)
ate conveyance clutch/2 (MC4) [3].
Note
with the guide [5].

[8] [6] [1] [3] [2] ate conveyance clutch/3 (MC5) [8].
a03uf2c069ca
Note
with the guide [10].

steps in reverse.
76
3.15.2 Replacing the ADU conveyance clutch/1 (MC1), /2 (MC2), /3 (MC3), and the ADU pre-regis-
bizhub PRO C6500

tration clutch (MC18)
A. Spot replacement parts/cycle

ADU conveyance clutch/1 (MC1) : 3,600,000 prints
ADU conveyance clutch/2 (MC2): 3,600,000 prints
ADU conveyance clutch/3 (MC3) : 3,600,000 prints
ADU pre-registration clutch (MC18) : 3,600,000 prints
B. Procedure
[4] [3] [2] [1] [4] [3] [2] [1]
(See P.33)
(See P.75)
(See P.85)
4. Remove the ADU cover/Rt.
(See P.66)
5. Remove the ADU cover/Lt.
(See P.66)
7. Remove the C-clip [2], and remove the MC1 and
the MC2 [3].
Note
When installing the MC1 and the MC2, align
a03uf2c138ca the stopper [4] with the guide.

steps in reverse.
77

[1]
bizhub PRO C6500
ADU lock solenoid unit [2].

11. Remove the two C-clips [4], the ADU conveyance
clutch/3 (MC3) [5], and the ADU pre-registration
clutch (MC18) [7].
[2]
Note
When installing the MC3 and the MC18, align
the stopper [6] with the guide [8].

steps in reverse.
[5] [7] [8]
[6] [4]
[3]
a03uf2c139ca
78
3.16 Maintenance procedure of the reverse/paper exit section
bizhub PRO C6500

3.16.1 Replacing Reverse decurler roller
Reverse decurler roller: Every 400,000 prints
B. Procedure
(See P.75)
(See P.85)
3. Remove the two screws [1].
4. Release the hook [3] of the spring from the screw
[2], and remove the two screws [2], [4].
5. Remove the paper eject guide plate /4 assy [5].
[5]
[1]
[2] [3] [4]

8050ma3096
79
6. Remove the screw [1], and remove the knob [2].

bizhub PRO C6500
[11] [10] [9] [13] [12] 7. Remove the paper exit mounting plate/Fr [3] and
the spring [4].
8. Remove the two screws [5] and remove the bear-
ing [6].
9. Remove the E-ring [7], spacer [8], bearing [9], and
paper exit mounting plate/Rr [10].
10. Remove the spring [11] and the spacer [12].
11. Remove the bearing [13] and the reverse decurler
[8] [7] roller [14].
steps in reverse.
[6] [14]
[5]
[4] [3] [2] [1]

8050ma3097
80
3.16.2 Replacing the paper exit decurler roller
bizhub PRO C6500

paper exit decurler roller: Every 1,000,000 prints
B. Procedure
1. Remove the left cover.
[2]
(See P.170)
(See P.75)
3. Disconnect the two connectors [1].
4. Remove the four screws [2].
[1] a03uf2c070ca
81
5. Lower the front upper portion [2] of the paper exit

bizhub PRO C6500
unit [1], and remove the paper exit unit taking care
not to hit the frame [4] with the pin [3].
Note
When installing the paper exit unit, insert the
tab [5] into the slot on the frame first.
[5] [2] [4]
[1]
[3]
a03uf2c071ca
6. Remove the four screws [1] and remove the

strengthening plate/Lt [2].
[1] [2] [1]
a03uf2c072ca
82
7. Remove the E-ring [1] and the gear [2].
bizhub PRO C6500

[8] [3]
Note
When installing the gear [2], be sure that the
arrow mark [3] is facing toward the E-ring [1].

Note
When installing the gear [7], be sure that the
[7] [4] [5] [6] [2] [1]
a03uf2c073ca
83
10. Remove the E-ring [1] and the bearing [2].

[5]
bizhub PRO C6500

12. Remove the paper exit decurler roller [5].
[1] [2] [3] [4]

a03uf2c074ca
13. Remove the two E-rings [1], and remove the two
bearings [2].
steps in reverse.
[1] [2] [2] [1]
a03uf2c075ca
84
3.17 Maintenance procedure of the fusing section
bizhub PRO C6500

3.17.1 Removing/installing the fusing unit
Caution:
Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing
section is very hot and you may get burnt. Be sure to start operations when the temperature cools
down sufficiently.
A. Procedure
1. Open the front door and the toner supply section.
[1] [2]
(See P.33)
(See P.75)
3. Remove the screw [1], and remove the connector
cover [2].
[3]
a03uf2c006ca
85
5. Remove the screw [1], and remove the knob [2].

bizhub PRO C6500
[1] [2]
6. Remove the two screws [3] and remove the fusing
cover /Fr [4].
[3] [4]
a03uf2c007ca

[2] [4]
8. Open the reverse/exit section [2].
9. Remove the screw [3] and remove the fusing unit
[4].
Note
When installing/removing the fusing unit, be
sure to hold both ends of the unit and slide it
toward you in the direction of the arrow
before lifting up the unit.

steps in reverse.
[3] [1]
a03uf2c008ca
86
3.17.2 Replacing the fusing drive gear /B and the fusing duct 2 assy
bizhub PRO C6500

Fusing drive gear /B: Every 400,000 prints
Fusing duct 2 assy: Every 600,000 prints
B. Procedure
[2] (See P.85)
2. Remove the two screws [1] and remove the fusing
cover/Rr [2].
[1]
a03uf2c009ca

4. Remove the screw [2] and release the fusing duct
2 assy [3].
5. Remove the screw [4] and remove the sensor
positioning plate assy [5].
Note
Make sure that the fusing duct /2 assy is
released before removing the fusing drive
assy. If you attept to remove the fusing drive
assy with the fusing duct /2 assy secured,
fusing heater lamp /4 (L5) may be broken.
[7] [3] [2] [1] [6]
6. Remove the four screws [6] and remove the fusing
drive assy [7].
[4] [5] [6]

a03uf2c010ca
87
7. Remove the fusing drive gear /B [1].

bizhub PRO C6500
[1]
Note
When installing new fusing drive gear /B, be
sure to apply multemp FF-RM to its gear sec-
tion.
When installing the fusing drive gear /B,
attach it so that the end surface with three
indentations [2] faces toward you.
[2]
a03uf2c011ca
8. Pull out and remove the fusing duct/2 assy [1].

steps in reverse.
[1]
a03uf2c046ca
88
3.17.3 Replacing the fusing drive gear/M
bizhub PRO C6500

Fusing drive gear/M: Every 1,000,000 prints
B. Procedure
[3] [2] [1] [4]
(See P.85)
2. Remove the fusing drive assy.
(See P.87)
3. Remove the E-ring [1], spacer [2], and the fusing
drive gear/M [3].
Note
When installing the fusing drive gear /M,
attach it so that the arrow mark [4] indicated
as shown in the figure.
Before installing the fusing drive gear /M, be
sure to apply multemp FF-RM to the gear.

steps in reverse.
a03uf2c012ca
89
3.17.4 Replacing the fusing lamp /Up

bizhub PRO C6500

Fusing lamp /Up: Every 2,400,000 prints
Note
The fusing lamp /Up consists of the fusing heater lamp /1 (L2), /2 (L3), and /3 (L4).
B. Procedure
(See P.85)
(See P.87)
3. Remove the screw [1] and remove the fusing duct
/5 assy [2].
Note
When installing the fusing duct/5 assy, make
sure that the tip of the duct is placed under
the retention plate /2, or the fusing heater
[1] [2] lamp may be broken.
a03uf2c013ca

[3] [2] [1] 5. Remove the three screws [2] and remove the fus-
ing power supply plate/Up assy [3].
Note
The cables [4] should remain attached to the
fusing power supply plate/Up assy.
[4] [2] a03uf2c014ca
90
6. Remove the screw [1] and remove the heater sup-
bizhub PRO C6500

[5] [3] [4]
porting plate /Rr [2].
Note
When installing the heater supporting plate /
Rr, fit the projection [5] of the fusing lamp /Up
[4] in the slit [3].
[2] [1]
a03uf2c015ca

8. Remove the screw [2] and remove the heater sup-
porting plate /Fr [3].
[2] [3] [1]

a03uf2c016ca
9. Remove the fusing lamp/Up [1].
Note
Make sure to remove the fusing lamp /Up in
the direction of the arrow.
Do not touch the lamp of the fusing lamp /Up
with bare hands.
steps in reverse.
[1] a03uf2c017ca
91
3.17.5 Replacing the fusing roller /2, fusing bearing, and fusing drive gear /O
bizhub PRO C6500

Fusing roller /2: Every 400,000 prints
Fusing bearing: Every 400,000 prints
Fusing drive gear /O: Every 400,000 prints
B. Procedure
(See P.85)
(See P.87)
3. Remove the fusing lamp/Up.
(See P.90)
4. Remove the five screws [1] and remove the fusing
cover/Up assy [2].
[1] [2] [1]

a03uf2c018ca
5. Locate the removed fusing drive assy [1].

[2] [4] 6. Remove the two screws [2] and remove the two
fusing jigs [3].
Note
When installing the fusing jigs, be sure not to
obstruct the screw holes [4].
[3] [1] a03uf2c019ca
92
7. Insert the two fusing jigs [2], one each into the two
bizhub PRO C6500

slits [1], and loosen the pressure of the fusing belt
[3].
8. Remove the three screws [4] and remove the roller
mounting plate [5].
9. Remove the fusing bearing [6].
[1] [2] [2] [1]

[3]
[4]
[5] [6] a03uf2c020ca
93
10. Spread a hydro wipe [2] over the fusing belt [1].
[2] [1]
bizhub PRO C6500
Note
Do not touch the fusing belt with bare hands.
11. Insert a screwdriver [4] into the fusing roller /2

assy [3], and remove the fusing roller /2 assy while
holding the fusing belt.
Note
When removing the fusing roller /2 assy,
through the hole [5] on the frame, be careful
[5] not to let the assy contact with the hole edge.
[3] [4] a03uf2c021ca
12. Remove the E-ring [1] and the fusing drive gear /O
[3]
[2].
Note
When installing the fusing drive gear /O, be
sure that the arrow mark [3] is facing toward
the fusing bearing [4].
[1] [2] [4] Before installing the fusing drive gear /O, be
sure to apply multemp FF-RM to the gear.
13. Remove the fusing bearing [4] from the fusing

roller /2 assy [5].
steps in reverse.
[5]
a03uf2c022ca
94
3.17.6 Replacing the fusing belt, fusing roller /1, insulating sleeve /Up, fusing bearing /Up, and belt
bizhub PRO C6500

regulation sleeve
Fusing belt: Every 400,000 prints
Fusing roller/1: Every 400,000 prints
Insulating sleeve/Up: Every 400,000 prints
Fusing bearing/Up: Every 400,000 prints
Belt regulation sleeve: Every 400,000 prints
B. Procedure
[2]
[3] [1]
(See P.85)
(See P.87)
3. Remove the fusing lamp /Up.
(See P.90)
4. Remove the fusing roller /2 assy.
(See P.92)
5. Remove the two O-rings [1].
6. Remove the two insulating sleeve /Up [2] and the
two fusing bearing/Up [3].
Note
[4] [5]
When installing the insulating sleeve /Up,
apply multemp FF-RM to the contact surface
with the fusing bearing /Up and the fusing
roller /1 assy [4].
7. Remove the fusing roller /1 assy [4] and the fusing

belt [5].
Note
Do not touch the roller of the fusing roller /1
assy, nor the area other than the both ends of
[3] [2] [1]
the fusing belt.
a03uf2c023ca
95
8. Remove the fusing belt [2] from the fusing roller /1

[3]
bizhub PRO C6500
assy [1].
Note
Install the fusing belt with the lot number [3]
facing to the far side.
[1]
Be careful not to let the carriers adhere to the
inside of the fusing belt or the surface of the
fusing roller /1 assy. If the developer adheres,
image failures may occur.
[2]
a03uf2c024ca
[1] [2] [2] [1] 9. Remove the two O-rings [1] and the two belt regu-
lation sleeve [2].
Note
Do not touch the roller of the fusing roller /1
[3].
When laying the fusing roller /1 on the ground,
spread a hydro wipe [4] under it in order not
to let the developer adhere to the roller.

steps in reverse.
[4] [3]
a03uf2c025ca
96
3.17.7 Replacing the fusing heater lamp /4 (L5)
bizhub PRO C6500

Fusing heater lamp /4 (L5): Every 2,400,000 prints
B. Procedure
[2]
(See P.85)
(See P.87)
3. Remove the fusing lamp /Up.
(See P.90)
4. Remove the fusing roller /2 assy.
(See P.92)
5. Remove the fusing belt.
(See P.95)
6. Remove the two screws [1], and remove the fus-
ing access guide plate [2].
[1] a03uf2c026ca
[2] 7. Remove the two screws [1] and open the fusing
main unit/Up assy [2].
[1] [1]
a03uf2c027ca
97

bizhub PRO C6500
9. Remove the screw [2], and remove the fusing

duct/3 assy [3] and the fusing duct/4 assy [4].
[1] [2]
[4] [3]
a03uf2c028ca
10. Disconnect the connector [1] and remove the fus-

ing heater lamp/4 (L5) [2].
Note
Do not touch the lamp of L5 with bare hands.
When installing the L5, be sure to route the
white wire to the rear as shown in the figure.
When installing the fusing ducts /3 assy and /
4 assy, make sure that the tip of the duct is
placed under the retention plate/1, or the fus-
ing heater lamp may be broken.
[2] [1] a03uf2c029ca
steps in reverse.
98
3.17.8 Replacing the fusing roller/Lw, fusing bearing/Lw, and insulating sleeve/Lw
bizhub PRO C6500

Fusing roller/Lw: Every 200,000 prints
Fusing bearing/Lw: Every 600,000 prints
Insulating sleeve/Lw: Every 600,000 prints
B. Procedure
(See P.85)
(See P.87)
3. Remove the fusing lamp/Up.
(See P.90)
4. Remove the fusing roller/2 assy.
(See P.92)
5. Remove the fusing belt.
(See P.95)
6. Remove the fusing heater lamp/4 (L5).
[1] [2]
a03uf2c030ca (See P.97)
7. Remove the two screws [1] and remove the reten-
tion block/Rr assy [2].
[2] [1] 8. Loosen the screw [1] once and tighten it again at
the position where the fusing separation plate
assy [2] is opened so that the plate works as a
stopper.
9. Remove the C-ring [3], insulating sleeve/Lw [4],
and fusing bearing/Lw [5].
[2]
Note
When installing the insulating sleeve, apply
multemp FF-RM to the contact surface with
the fusing roller/Lw.
10. Remove the screw [6] and remove the retention

plate/1 [7].
11. Remove the fusing roller/Lw assy [8].
[8]
[6] [7] [5] [4] [3]

a03uf2c031ca
99
12. Remove the C-ring [1] and the gear [2].

bizhub PRO C6500
[1] [2]
a03uf2c032ca
13. Remove the C-ring [1], insulating sleeve/Lw [2],

and fusing bearing/Lw [3].
Note
When installing the fusing roller/Lw [4] and
the insulating sleeve, apply multemp FF-RM
to each contact surface.

steps in reverse.
[1] [2] [3]

a03uf2c033ca
100
3.17.9 Replacing the sensor mounting plate A assy
bizhub PRO C6500

Sensor mounting plate A assy: Every 2,400,000 prints
B. Procedure
(See P.85)
2. Remove the fusing access guide plate.
(See P.97)
mounting plate A assy [3].
steps in reverse.
[1] [3] [2]

a03uf2c034ca
101
3.17.10 Replacing the sensor stay B assy

bizhub PRO C6500

Sensor stay B assy: Every 2,400,000 prints
B. Procedure
(See P.85)
2. Remove the fusing cover /Up assy.
(See P.92)
3. Remove the fusing cover /Rr.
(See P.87)
4. After removing the screw [1], loosen the screw [2]
[1] [2]
and remove the cover [3].
Note
Make sure that the screw [2] comes free from
the cover [3] as the screw [2] cannot be taken
out.
[3]
a03uf2c035ca
102
5. Remove the two screws [1] and the two cable
bizhub PRO C6500

[1] clamps [2].
7. Remove the screw [4] and remove the sensor stay
B assy [5].
steps in reverse.
[2] [3]
[4] [5]
a03uf2c036ca
103
3.17.11 Replacing the fusing paper exit roller /Up

bizhub PRO C6500

Fusing paper exit roller /Up: Every 200,000 prints
B. Procedure
(See P.85)
2. Open the fusing paper exit plate assy [1], and
keep it opened with a screwdriver [2] as shown in
the figure.
[1]
[2]
a03uf2c047ca
3. Remove the two E-rings [1].

[3] [2]
4. Slide the shaft [2] in the direction of the arrow [3],
and remove the two fusing paper exit rollers /Up
[4].
[4] [1] [1] [4]

a03uf2c048ca
104
[1] 5. Remove the two bearings [2] from each fusing
bizhub PRO C6500

paper exit roller /Up [1].
steps in reverse.
[2] a03uf2c049ca
105
3.17.12 Replacing the fusing regulation gear/A and the fusing limiter
bizhub PRO C6500

Fusing regulation gear/A: Every 600,000 prints
Fusing limiter: Every 600,000 prints
B. Procedure
2. Place the fusing unit softly on the level surface
with the paper feed side down.
3. Remove the E-ring [1].
[1] 8050ma3144
4. Slide the shaft [1] to the rear side, and remove the
[2] [1]
gear while matching the flat-cut surface [2] of the
shaft with the notch of the panel.
8050ma3145
[1] 8050ma3146
106
6. Remove the fusing regulation gear/A [1] and the
bizhub PRO C6500

fusing limiter [2].
Note
Be careful not to lose the pin [4] inserted in
the shaft [3].

steps in reverse.
[4] [3] [2] [1] 8050ma3147
107
3.18 Maintenance procedure of OT-502

bizhub PRO C6500
3.18.1 Replacing the paper retainer roller

Paper retainer roller: Every 200,000 prints
B. Procedure
1. Remove OT-502.
[1]
(See P.217)
2. Remove the two screws [1] and remove the two
paper retainer roller assys [2].
[2]
a03uf2c076ca
3. Remove the E-ring [1], pull out the shaft [2], and
remove the paper retainer roller [3].
4. Remove the other paper retainer roller in the same
manner as step 3.
steps in reverse.
[2] [3] [1]

a03uf2c077ca
108
3.18.2 Replacing the paper exit roller
bizhub PRO C6500

Paper exit roller: Every 200,000 prints
B. Procedure
1. Remove OT-502.
(See P.217)
Note
When installing the gear, be sure that the
[3] [2] [1]
a03uf2c123ca
109
3. Remove the two E-rings [1] and the bearing [2].

bizhub PRO C6500

paper exit roller mounting plate/Rr [6] and the
paper exit roller [7].
steps in reverse.
[2] [1] [6] [5]
[7] [6]
[3] [4]
a03uf2c124ca
110
3.18.3 Replacing the paper exit driven roller/2
bizhub PRO C6500

Paper exit driven roller/2: Every 200,000 prints
B. Procedure
1. Remove OT-502.
(See P.217)
2. Remove the four screws [1] and the four roller
holders [2].
3. Remove the two paper exit driven roller assys [4]
from the four springs [3].
[4] [2] [3]
[3] [1]
a03uf2c078ca
4. Remove the E-ring [1] bearing [2], and paper exit

driven roller/1 [3].
[1] [2] [3]

a03uf2c079ca
111

bizhub PRO C6500
6. Remove the two E-rings [2] and remove the first

paper exit driven roller/2 [3].
[1] [2] [3]

a03uf2c080ca
7. Remove the two E-rings [2] and remove the 2nd

paper exit driven roller/2 [2].
8. Remove the other two paper exit driven rollers in
the same manner as step 4 - 7.
steps in reverse.
[1] [2] a03uf2c081ca
112
Field Service Ver1.0 Sep.2006 4. SERVICE TOOLS
4. SERVICE TOOLS
bizhub PRO C6500

4.1 Service material list
Material No. Name Shape Remark
000V-19-0 Setting powder 25g
000V-18-1 Cleaning pad 10pcs/1pack
65AA-9920 Hydro wipe 10pcs/1pack
00GR00260 Multemp grease 25g

FF-RM
113
4. SERVICE TOOLS Field Service Ver1.0 Sep.2006
4.2 Jig list

bizhub PRO C6500
Parts No. Name Shape Quantity Remark

A03UPJG2## Thermostat jig /UF 1
A03UPJG3## Thermostat jig /L 1
A03UPJG1## Thermostat jig /UC 1
7050K0020 Mirror positioning jig 2
00M6-2-00 Door switch jig 1
40367940## Color chart 1

(A3 size)
40397941## Color chart 1

(11 x 17 size)
403079400# Test chart 1 Monochrome

(A3 size)
403479410# Test chart 1 Monochrome

(11 x 17 size)
120A9711# Adjustment chart 1 For DF
65AA-991# Paper for fusing 1 For Multi-feed detec-

speed adjustment tion adjustment
(16 sheet/A3 size)
00VC-2-00 Drum cover 4
114
Parts No. Name Shape Quantity Remark
bizhub PRO C6500

00VD-1000 Blower brush 1
00VE-1003 Tester 1
13QEJG010 Stapler positioning 1 For FS-607

jig
115
4.3 Mail remote notification system

bizhub PRO C6500
4.3.1 Outline
"Mail remote notification system" is a system that allows you to obtain a list print which can be output by the
main body using the Internet mail (E-mail).
Using this system dispenses not only with printing the list on paper but also visiting the users.
Sending a mail filled-in with a simple keyword to the main body allows you to receive by mail all sorts of list print
information of the main body.
4.3.2 Operating environments

In order to use the functions of "Mail remote notification system", the following conditions must be met. The
operation of the functions is available while in jams, malfunction and a low power mode. A mail sent to the main
body that is not operating does not get lost, but it is handled when the main body is activated again.
(1) The main body has a server that can receive a mail using POP3 or IMAP protocol.
(2) The main body has a mail server that can send a mail using SMTP protocol.
(3) In the following 4 cases, "Mail remote notification system" does not operate in the main body.
When the main power switch (SW1) is turned off.
When the power switch (SW2) is turned off.
While the main body is in auto shut-off.
When the "Enhance Security Mode" is set to ON (the use of the main body NIC is not allowed.)
4.3.3 Major functions

Sending a mail with a simple keyword allows you to use the following functions.
(1) The list print information of the main body you want to obtain can be received by mail.
List prints that can be obtained are the following 11 lists.
Mode memory list
User setting list
Font pattern list
Management list
Adjustment list
Use management list
Counter list
Coverage Data list
Communication log list
Audit log report
(2) The counter list can be checked by cellular phone.
(3) A password used for certification of a mail can be changed.
(4) Directions for use of "Mail remote notification system" can be received by mail.
To make use of the above functions, it is necessary to send a mail to the main body with a simple
keyword (command).
For particulars of the command, See "4.3.5 Usage of the mail remote notification system".
116
4.3.4 Initial setting
bizhub PRO C6500

To make use of "Mail remote notification system", it is necessary to register the network parameter on the main
body and the account on the mail server.
A. Setting from the operation panel

Set the IP address of the main body from the operation panel to connect the main body to the network. When
already set, proceed to "B. Setting from the Web Utilities".
(1) Procedure
Step Operation
1 Select [Utility/Counter] on the touch panel.
2 Press the [03 Machine Admin. Setting].
3 Press the [05 Network Setting].
4 Press the [01 Machine NIC Setting].
5 Enter "IP Address," "Subnet Mask," and "Gateway Address."
6 Restart the main body.
Note
The IP address of the main body is normally assigned by the system administrator. For particulars,
contact the system administrator.
B. Setting from the Web Utilities

Enter the setting of the mail server from the Web Utilities. To use the Web Utilities, make preparations of a PC
that can be connected to the network.
Note
No space is available in all items to be set. The following characters cannot be used for setting an
E-mail address.
()<>;:[]
When an improper entry or setting is made on the Web browser, be sure to make corrections fol-
lowing the error massage. When no correction is made, a down load error of the program may
result.
(1) Procedure
Step Operation
1 Start the Web browser.
When a proxy is set on the Web browser, the main body Web may not be accessible. For particulars,
contact the network administrator. For Web browser, Internet Explorer 6.02, Netscape Navigator 7.1
or Firefox 1.0 is recommended. However, no setting should be made from two or more browsers
simultaneously.
117
Step Operation
bizhub PRO C6500
2 Specify the IP address of the main body that is entered from "A. Setting from the operating panel."
"Main page" is displayed when an access is made to the Web Utilities of the main body.
Copyright 2000 GoAhead Software, Inc. All Rights Reserved.

3 "Main page screen"
Click [Extension for maintenance].
4 Enter the user name and the password in the window and click "OK."
User name: ce (small letter, cannot be changed)
Password: Enter the CE password. (Default: "92729272")
5 "Extension for maintenance screen"

Click "E-Mail Initial Setting."
118
Step Operation
bizhub PRO C6500

6 "E-Mail Initial Setting screen"
Set item Details

Enable E-mail noti- When using the mail remote notification system, select "Use." Default is "Not
fication use."
Time difference The time at which a mail was send out is calculated based on this value. For
time difference setting, enter the difference from the standard time UTC in
the range from -1200 (- 12 hour 00 minute) to +1200 (-12 hour 00 minute).
When no value is entered, +0000 (UTC) is set. (Ex.: In the case of Japan,
enter + 900.)
Sending mail Set the IP address of the SMTP server.
(SMTP) server
SMTP port number Set the port No. of the SMTP server. For default, 25 is set.
Sending mail Set the time-out of the SMTP connection. For default, 5 minutes is set.
(SMTP) server time
out
Interval between The main body check the receiving mail server to see if a mail is newly
fetching mails received. (An interval can be specified in the range from 1 minute to 60 min-
utes.) Taking into consideration the load on the network, this is usually set at
the interval of 10 minutes.
Receiving mail Set the IP address of the incoming mail server.
server
Kind of mail spool Select either of POP3 and IMAP. For default, [POP3] is selected.
POP3 (IMAP) Port Select "Use the default value" when using 110 for POP3, and 143 for IMAP.
number When using other than the default, select "Custom" and enter a port number
to be used.
User name on the Enter an account name assigned to the main body by the receiving mail
server server.
Password Enter a password to the account name above.
E-mail address of Enter the mail address of the main body its own. This is normally "mail
this copy machine account name@receiving mail server name."
Nickname Enter a nickname that is added to the title (subject) of a mail sent from the
main body. No entry cause no problem.
119
Step Operation
bizhub PRO C6500
Set item Details

CE password Enter a password that is added to the title (subject) of a mail sent to the main
body. The main body uses this password for security check.
Also Notice to the no: Default
administrator only illegal mail: When a mail received by the main body does not match
with the password above, or when the mail size is in excess of a fixed
size (10k bytes), transfer the mail.
all mails: Transfer all mails that use "Mail remote notification system."
Administrator When "only illegal mail" or "all mails" is selected, enter an E-mail address for
E-mail address transfer.
Announce delay A selection is made if the difference (time required) between the time when a
time in reply mail mail was sent to the main body and the time when the main body handled
the mail is indicated in the mail. For default, "No" is selected.
Enable POP (IMAP) After authentication is made by the receiving mail server, a selection is made
before SMTP to decide whether to send the mail or not. For default, "Yes" is selected.
7 After completion of entry, click the [Apply].

8 Conduct the mail sending/receiving test.
Click "Sending and Receiving test" and a sending test and a receiving test are conducted collec-
tively to check to see if a test mail sent is correctly received.
When a test failed, re-check the set items following the error message.
Sending test A mail sending test is made on the SMTP server. A test mail is sent to "E-
mail address of this copy machine" set in Step 6.
Receiving test A receiving test is made on the receiving mail server. A test mail is received
from "E-mail address of this copy machine" set in Step 6.
9 Restart the main body.
120
4.3.5 Usage of the mail remote notification system
bizhub PRO C6500

For commands for communications with the main body and the details of options, see the table below.
Command Option Description Minimum

letters
GETLOG Send back the information specified in [Option]. G
ModeMemory Send back [Mode memory list] by mail. M
UserSetting Send back by [User setting list] mail. U
FontPattern Send back [Font pattern list] by mail. F
Management Send back [Management list] by mail. Ma
Adjustment Sent back [Adjustment list] by mail. A
UserManagement Send back [User management list] by mail. UseM
Counter Send back [Counter list] by mail. C
CoverageData Send back [CoverageData list] by mail. Cov
CommunicationLog Send back [Communication log list] by mail. Co
AuditLog Send back [Audit log report] by mail. Au
ALL Send back all of the above list prints by mail. AL
(Not specified) [Counter list] is edited so that it can be shown by cel-
lular phone. And this is sent back by mail.
CHPASS [OldPasswd][New- Change a password to be used for certification of a C
Passwd] mail.
[OldPasswd] Specify a password that is currently used.
[NewPasswd] Specify a new password.
HELP (Not specified) Send a help mail that describes the operating H
instructions of the commands above.
4.3.6 Mail sending

The command and option on the mail are recognized by the top letters without distinction between capital and
small letters. Accordingly, not all letters of the command must be typed. It is recognized by the minimum letters
in the above table.
Note
Mail software can be used without discrimination by OS and a hand-held device or a free mail
using browser.
Use the mail software in the text mode. A mail in the HTML mode cannot be used.
For the mail software, as a condition for reception, 128 characters or more are recommended as
the maximum number of characters displayed in a line.
There are one or more spaces or TAB required between a command and an option that are written
in the mail. However, a line feed is not allowed.
Enter all the commands that are written in the mail in alphanumeric characters (ASCII characters).
When any other characters are used, an error message "Command Not Found" is sent back.
Start a command written in the mail from the line head without space.
When there is a space or TAB found at the line head, the line is ignored.
The maximum number of commands available in a mail is ten. Commands exceeding ten are
ignored.
Do not paste an attached file to a mail sent to the main body. This may be treated as an illegal mail
according to the size of the attached file.
121
Do not enter a signature to a mail sent to the main body. A signature may be treated as a com-
bizhub PRO C6500
mand and sent back as an error mail.

When the power is shut off while the main body is sending/receiving a mail or when the main body
is printing the list print, the same mail may be sent back twice.
The maximum number of mails that can be received by the main body at a time is five. When more
mails than 5 is being receive by the mail server, they will be handled while in the next reception.
122
Field Service Ver1.0 Sep.2006 5. FIRMWARE VERSION UP
5. FIRMWARE VERSION UP
bizhub PRO C6500

5.1 ISW
5.1.1 Types of ISW
A. ISWTrns
This is a software for Windows to rewrite the firmware, it rewrites firmware with the main body and the PC locally
connected with a parallel cable or a UBS cable.
Note
When upgrading the ISWTrns version, be sure to uninstall the old version of ISWTrns before install-
ing the new version. When installed by overwriting, the USB driver may not be installed.
When the main body uses the USB cable to conduct the ISW, it is necessary to install the USB
driver of the ISWTrns. For procedure for installation, see "5.2.3 Usage of the ISWTrns" "A. Installa-
tion of the USB driver (Windows2000/XP)".
B. USB memory ISW

Directly connect the USB memory to the service port of the main body, and use the program stored in the USB
memory to rewrite the firmware.
C. Internet ISW
Use the main body NIC to connect the main body to network environment, and use the FTP or the HTTP proto-
col to rewrite firmware via the program server on the Internet.
For the Internet ISW, the following methods are available.
Internet ISW using Web Utilities
Rewrite the firmware by accessing the Web Utilities of the main body from the Web browser of the PC.
However, a network connected PC with the main body is required.
Internet ISW using the operation panel
Rewrite the firmware using the operation panel.
Internet ISW using mail remote notification system
Rewrite the firmware by sending mail to the main body and giving ISW instructions.
123
5. FIRMWARE VERSION UP Field Service Ver1.0 Sep.2006
5.1.2 Firmware data flow

bizhub PRO C6500
The following shows the flow of the ISW data.
PC Overall control board Image memory control I/F board Printer control FNS control board (FNSCB)
(OACB) board (IMCB) (IFB) board (PRCB) FD control board (FDCB)
SD control board (SDCB)
LS control board (LSCB)
RU control board (RUCB)
DF control board (DFCB)
When executing the ISW over the entire system, be sure to execute it in the order given below. (To minimize the
occurrence of malfunction resulting from the mismatch of the firmware version)
Step Type of programs

1 FD (H), FS-503 (N1), FS-607 (N2), SD (B), LS (S), RU (R), DF (F)
2 Printer control (c)
3 Overall control (I)
Note
After replacing the OACB, be sure to conduct the ISW of the image control (Collective (I0)) first.
The main body power will not turn on if the overall control firmware is not in the OACB.
Whenever the FDCB, FNSCB (FS-503), SDCB, or LSCB is replaced, be sure to make the main body
model setting using the DIPSW (FD, FS, SD) (refer to P.634,P.640, P.645), or using the LS toggle SW
(refer to LS-501/502 Field Service P.22) before conducting the ISW.
5.1.3 Settings on the main body side while in ISW

There are the following two ways for settings on the main body side.
A. Types of the setting

Power ON mode
This mode is used when the firmware is not installed to the overall control board (OACB) or when it is dam-
aged. In this condition, ISW of the OACB is possible when sub power switch ( SW2 ) is turned ON.
Service mode
This mode is used when the firmware of the OACB is installed properly.
B. When upgrading the firmware
Target board Display when the power is turned ON Mode

Overall control board Normal Service mode
Other boards Normal Service mode
124
C. When writing the firmware newly (When replacing the board or when failed in rewriting the firm-
bizhub PRO C6500

ware)
Target board Display when the power is turned ON Mode

Overall control board Power save LED blinks in orange Power ON mode
No display on touch panel
Other boards Malfunction code display Service mode
(1) For the overall control board (OACB), when something is wrong with the firmware or no firmware
is written, the normal start-up cannot be made. In this condition, the power save LED blinks in
orange when power switch is turned ON and placed in the ISW stand-by mode.
In this status, write the OACB firmware (I1 to I5 all) in ISWTrns using a PC.
Note
Firmware can only be written in ISWTrns.
(2) For other boards, when the firmware of the overall controller is normal and something is wrong
with other firmware, a malfunction code is shown on the touch panel when the power is turned
ON. In that case, enter the service mode and perform ISW normally.
125
5.2 ISWTrns
bizhub PRO C6500
5.2.1 Specifications
A. ISWTrns (PC software)
(1) Operating environment of the software
OS: Windows95/98/98SE/Me/NT4.0/2000/XP
CPU: Pentium 75MHz or above
Memory: 32MB or more
Free space in hard disk: 100MB or more
Others: PC provided with parallel (printer) or USB interface (type A )
(2) Transmission time

Varies according to each PC.
(3) Parts required to conduct the ISW

Personal computer (PC): 1
IBM-compatible PC/AT, Provided with D-sub25 pin parallel (printer) interface or USB interface
ISWTrns setup program
Parallel cable or USB cable: 1
Firmware
Item Specifications
Board to be rewritten Overall control board (OACB), Printer control board (PRCB), DF control
board (DFCB), FNS control board (FNSCB), FD control board (FDCB),
SD control board (SDCB), LS control board (LSCB), RU control board
(RUCB)
Rewritable firmware Image control Collective (I0), I1 to I5
Printer control C
ADF F
Stapler (FS-503) N1
Stapler (FS-607) N2
Multi-folder H
Saddle stitcher B
Stacker S
RU R
Note
For boards other than the above, ROM replacement is required.
126
5.2.2 Installation of the ISWTrns
bizhub PRO C6500

Install the ISWTrns program to the PC.
(1) Procedure
Step Operation
1 Start the PC.
2 Copy the setup files to the PC and double click the [Setup.exe] file to start the install program.
Note
When the old version of the ISWTrns remains, uninstall the old version first, and then
install the new version.
3 "ISWTrns setup screen"
Following the instructions on the screen, check the folder to which an installation is made, and then
click [Next].
Note
For default, "C: \ Program Files \ KONICA MINOLTA
\ ISWTrns" is set as a folder to which an installation is made.
When changing the folder to which an installation is made, click [Browse] and specify
the folder.
4 Following the instructions on the screen, check the folder to which the ISWTrns program is stored
and then click [Next].
Note
For default, "ISWTrns" is set as a folder to which an installation is made.
When changing the folder to which an installation is made, enter the folder name
directly, or select one from the existing folder displayed.
5 Following the instructions on the screen, click [Finish].
6 The installation of the ISWTrns program is automatically completed.
127
Step Operation
bizhub PRO C6500
7 Select [ISWTrns] from the start menu or double-click the [ISWTrns] icon on the desk top to start up
the ISWTrns program.
8 "ISWTrns dialogue screen"
Click [OK] to set the storage folder of the firmware.
Note
This screen is shown only when the program is started for the first time after installing
the ISWTrns.
9 "Option screen"
Click [Make Folder].
Note
A folder (C:\Program Files\KONICA MINOLTA\ISWTrns) into which the ISWTrns program
is installed as a storage folder is set by default.
When changing the storage folder, click [Browse] to specify it arbitrarily or enter it
directly in the editor box in full path.
Clicking [Make Folder] creates hierarchical folders with the storage folder set above as
a route.
10 "Option screen"
Click [OK].
Note
This operation allows the data folder created in step 9 to be stored in the INI file of the
ISWTrns program.
128
5.2.3 Usage of the ISWTrns
bizhub PRO C6500

A. Installation of the USB driver (Windows2000/XP)
When a connection is made between the PC and the main body with a USB cable, the installation of the USB
driver is automatically started by the plug-and-play. However, this may result in the installation of the Windows
USB driver (USBPRINT.SYS), be sure to set the USB driver following the steps given below.
(1) Procedure
Step Operation
1 Connect one end of the USB cable to the main body.
2 Connect the other end of the USB cable to the USB connector of the PC.
3 From the screen below, select "Install from a list or specific location," and then click [Next].
The driver is stored in C:\WINDOWS\Drivers\Usb.
4 In the "Please choose your search and installation options" screen, select "Don't search. I will choose
the driver to install," and then click [Next].
5 Select USB driver in the driver selection screen and click [Next] to start the installation.
Driver name: KONICA MINOLTA Pro_C6500 USB Driver for ISW
6 When the "Completing the Found New Hardware Wizard" screen is displayed, click [Finish] to exit the
installation.
129
Step Operation
bizhub PRO C6500
7 Check the "Device Manager screen" to see if the USB driver has been correctly installed.
Driver name: KONICA MINOLTA Pro_C6500 USB Driver for ISW
B. Setting the communication method

(1) Parallel port setup
When using ISWTrns program for parallel port data transfer, ECP mode settings of the PC parallel need to be
canceled. ISWTrns does not support parallel port data transfer in ECP mode. Because of the above, an error
occurs during transfer and cancels the transfer if it is done in ECP mode. Therefore using ISWTrns in a PC with
ECP settings, the ECP mode need to be canceled.
1) Cancelling procedure of the ECP port

Cancel the ECP mode following the procedure given below.
Step Operation
1 Start the PC.
2 Open "System" in the "Control panel" and select "Device manager" then look for LPT1 in the "Port
(COM and LPT)".
ECP port when the LPT1 port is "ECP printer port (LPT1)"
Normal parallel port when the LPT1 port is "Printer port (LPT1)"
3 When the printer port is set to ECP port, change the BIOS settings of the PC and cancel the ECP
port.
Note
Contact the system administrator to cancel the ECP mode as it varies depending on the
PC to change the BIOS.
130
C. Firmware copy
bizhub PRO C6500

By using the ISWTrns, copy the firmware to be transferred to the main body and save it into the specified folder.
(1) Procedure
Step Operation
1 Start the PC.
2 Select [ISWTrns] from the start menu or double click the [ISWTrns] icon on the desktop to start up the
ISWTrns.
3 Click [Option (O)] from the menu and then click [Option (O)].
4 "Option screen"
Click [Data Copy].
5 "File Copy screen"

Click [Browse].
Select the folder into which firmware is stored as a copied file.
Note
The folder selected is shown in the upper display section of the "Original Files."
In the lower display section of the "Original Files," the firmware related files stored in the
folder are shown.
6 Select a file you want to copy from the lower display section of the "Original Files."
Note
The plural transferred files (rewritten data) can be selected.
When copying all of the files that are displayed, skip this step and proceed to step 7.
131
Step Operation
bizhub PRO C6500
7 Clicking [Copy] automatically copies the selected file into the specified folder created by installing the
ISWTrns.
Note
When copying all of the files that are displayed in the lower display section of the "Origi-
nal Files", click [Copy All] instead of [Copy].
In the upper display section of the "Copied Files", a folder name created at the setup of
the ISWTrns is displayed.
In the list shown in the lower display section of the "Copied Files," the copy of which has
been successfully completed are listed in full path. In the "Failed to Copy Files", files the
copy of which have been failed are listed. As the causes of failure, following are consid-
ered.
A. There exists a file of the same name and "O/W" is not checked.
B. Cannot find the folder to be stored.
C. An overwrite is made on an overwrite-prohibited file.
When changing a file that is currently stored into a new data, click the overwrite check
box to make a check mark.
8 After completion of copy, click [Refresh].
9 Click [Cancel] to get back to "option screen."
10 "Option screen"
Click [OK].
132
D. Preparation for transfer of the main body
bizhub PRO C6500

(1) Checking the firmware version
Before rewriting firmware, be sure to check the current firmware version following the procedure given below.
Step Operation
1 Enter the Service mode.
2 Press the [08 Firmware Version] in "Service Mode Menu" screen.
3 Press the [01 ROM Version] in the sub menu shown to the right of the screen.
4 " ROM Version Indication screen"
133
(2) ISW transfer standby

bizhub PRO C6500
Open the Service mode of the main body to put the ISW transfer in the standby condition.
Step Operation
2 Press the [12 ISW] in "Service Mode Menu" screen.
3 Press the [01 ISW] in the sub menu shown to the right of the screen.
4 "Board Type Selection" screen
5 Press the button corresponding to the firmware to be rewritten.

e.g.) <Image Control> Collective (I0)
"ISW Mode <Image Control: Collective (I0)> screen"
134
E. Connection to the main body
bizhub PRO C6500

(1) When using the parallel cable
Prepare the followings before connecting to the main body.
PC which firmware have been copied.
Parallel cable
1) Procedure
Step Operation
1 Turn OFF the power of the main body.
2 Turn OFF the power of the PC.
3 Connect the parallel cable [2] to the IEEE1284 port [1] of the PC.
[1]
[2]
50gaf2c176na
4 Connect the parallel cable [1] of the PC to the ISW connector [2] of the main body.
[2]
[1]
a03uf2c132ca
135
(2) When using the USB cable

bizhub PRO C6500
Prepare the followings before connecting to the main body.

PC which firmware have been copied.
USB cable
1) Procedure
Step Operation
1 Turn OFF the power of the main body.
2 Turn OFF the power of the PC.
3 Connect the UBS cable [2] to the USB port [1] of the PC.
[1]
[2]
50gaf2c178na
4 Connect the USB cable [1] of the PC to the ISW connector [2] of the main body.
[2]
[1]
a03uf2c133ca
136
F. Rewriting of firmware
bizhub PRO C6500

(1) Relationship between the ISW and the display of the operation panel
When the ISWTrns starts up, the main screen is displayed. In the main screen, the transmission file (firmware) is
selected, the information is displayed, the checksum and the transmission file are sent out. For detailed informa-
tion of the functions, refer to the following.
[2] [3]
[1] [4]
[5]
[6]
[7]
[8] [9]
[10]
[1] File status information list

View detailed information about the version file when firmware is selected.
[2] Select type frame
Select condition for a transfer file. When selecting all of the four types of the combo boxes, a folder [4] is set
from the information set in the ISWTrns.INI file. The setting of the selected combo boxes are saved to the
ISWTrns.INI file and it is displayed initially when started next time.
[3]Version selection frame
This frame let you select which version of a transfer file you want to be transmitted when more than one ver-
sion is stored in a folder.
[4] Version storage folder edit box
When the select type frame of [2] is decided, a folder name is displayed in full path from the information of
the data folder set in the option window and the INI file. When the firmware is in a folder other than the
specified data folder, this can be changed by clicking [Browse] [6] to specify the file location or entering
directly the file location. A firmware corresponding to the INI file conditions in the folder shown here is dis-
played in the list box of [5].
[5] Version file selection list box
Displays files that are in the folder selected at [4]. When more than one version files are stored in the same
folder, all versions are displayed in this list box. The list displayed here is sorted in the order of names, and
an item displayed last is selected when the list is displayed. Changing the selected item decides a firmware
version to be transmitted.
[6] Version file [Browse]
This key is used when the firmware is in a folder other than the specified data folder. Display the folder
selection screen to select the folder of [4].
[7] Send file information frame
Display the list of firmware to be actually transmitted based on the information selected in the frames [2] and
[3], and click [FileCheck] [9] to display the checksum of the file and the consistency (OK, NG, ??) of the
checksum.
[8] Send file information display list
When version files are selected at [5], files to be actually transmitted are displayed. The number of files actu-
ally transmitted is described in the checksum attached to the firmware. Click [FileCheck] at [9] to calculate
the checksum of the entire displayed files. And compare the obtained value with the checksum value stored
in the checksum file (*.sum) attached to the firmware to display the result.
137
[9] [FileCheck]
bizhub PRO C6500
With a transmission file displayed in "SendFile info" of [8], press this key to calculate the file checksum
(checksum of the entire file) of the displayed transmission file and show a result beside the transmission file.
And also, compare the result of the checksum with the checksum file attached to the firmware and display
the obtained result in the form shown below.
"OK": Accord
"NG": Not accord
"??": Checksum file (*.sum) not found
[10] [FileSend]
Starts the transmission of the transferred file.
(2) Procedure
e.g.) When the overall program (ALL) is written.
Step Operation
1 Start the ISWTrns program.
2 Click [Set-up (S)] from the menu and then click [Communication setting (C)].
3 "Set Communication" screen
Select a port through which the transmission is made and click [OK].
Note
When [Parallel] is selected, be sure to specify [Port] as well.
4 Select the machine type, the destination and the board types.
Machine type: Pro_C6500, Country: EU, Board type: I1/I5 (ALL)
5 The data to be used is displayed in the version selection frame and the send file information frame.
138
Step Operation
bizhub PRO C6500

6 Press the [FileCheck] to check if the file to be used has any problems.
7 Place the main body in the ISW standby condition.
8 First, press [Start] on the touch panel, then click [FileSend] in ISWTrns.
9 The following window is displayed on the PC while in the file transfer.
139
Step Operation
bizhub PRO C6500
10 The following screen is displayed when transmission of the file is complete.

"ISWTrns"
"Touch panel"
11 "ISWTrns"
Click [OK].
"Touch panel"
Press [Continue] when conducting the ISW successively.
To end ISW, press [End].
The main body automatically restarts when [End] is pressed.
12 Check the firmware version in the service mode to see if the ISW is completed successfully.
140
5.2.4 Error list
bizhub PRO C6500

A. Overall control board firmware abnormality
When the main body detects an overall control board firmware abnormality after turning ON the power switch,
the power save LED turns ON with nothing displayed on the LCD of the operation panel (ISW stand-by condi-
tion). For details of the power save LED display, refer to the table below.
No. Operation Power save LED status

1 CPU in initialization when the power is turned on OFF
2 Flash memory in checking OFF
3 An error is detected while in memory check (ISW standby status) Blinks in orange
4 ISW processing (data being received from the PC and firmware being Blinks in green
written)
5 When abnormality is detected while in data transmission Blinks in red and green
alternately
6 When an error is detected while in writing firmware Blinks in red
7 Memory check completed successfully: During reboot OFF
B. ISWTrns error list

The ISWTrns displays messages when an error is shown or the operation is completed. The table below shows
the contents of the message and the status of the ISWTrns.
Message Status of the ISWTrns

Cannot open a checksum file Opening of a checksum file failed. Possible causes include a corrupted
file and a file in use.
Cannot read a checksum file Loading of a checksum file into memory failed. Possible causes include a
shortage of memory and an OS problem.
Cannot open a file Opening of a send file failed. Possible causes include a corrupted file and
a file in use.
Cannot open the LPT port Opening of the LPT port failed.
Communications port setup A call to GetCommState failed.
acquisition error
Communications port setup error A call to SetCommState failed.
Cannot open a send file Opening of a send file failed. Possible causes include a corrupted file and
a file in use.
Cannot send a Term Test file Transmission of a communications test block failed.
1. The main body is not ready to receive.
2. The cable is out of position.
3. Transmission of the wrong send file was attempted.
Unsuccessful file transmission The transmission of a send file failed. Possible causes include a cable
out of position.
Unsuccessful transmission to the Output to the LPT port failed. Possible causes include a cable out of
LPT port position.
Invalid folder name An invalid folder name was entered. Start a folder name with a drive
name, such as C:\.
Default data folder is not set. A data folder is not set in ISWTrns.INI.
Please select folder. This message is displayed when ISW Trns launches for the fist time.
Unsuccessful thread creation The creation of a thread failed.
141
Message Status of the ISWTrns

bizhub PRO C6500
No send file available No file to copy file is selected or exists in the folder.
Unable to copy several files 1. The destination folder does not exist.
2. When the overwrite check box is not checked, an attempt is made to
copy to a file having the same file name.
3. An attempt is made to overwrite a protected file.
4. Any other cause (such as a file being used by another application or
OS problem)
Send file not found, or invalid file The number of divisions of a send file recorded in the checksum file and
name in the folder. Check. the number of files actually existing do not match.
1. When a file with an illegal name is in the data folder, or a file name that
seems to be illegal is displayed in the folder list.
2. The number of files in a divided file is wanting. Identify the wanting files
in the folder list and copy them again.
3. When the checksum file is damaged, copy it to the folder again.
C. Main body error list

The following shows the malfunction code.
Code Error Applicable program

41 Input data format abnormality Common
42 Input data model name abnormality
43 Input data board name abnormality
64 Rewritten address error F (DFCB)
81 Input device abnormality, such as input time-out Common
C1 Flash ROM deletion failure I (OACB)
C2 Flash ROM writing error
C3 Checksum abnormality
C4 Output device abnormality, such as output time-out Common
E1 Program SUM check error F (DFCB)
Flash ROM deletion failure C (PRCB) /H (FDCB)
E2 Flash ROM writing error /B (SDCB) /N (FNSCB)
/S (LSCB)
E3 Blank check error F (DFCB)
Communication error C (PRCB) /H (FDCB)
/B (SDCB) /N (FNSCB)
/S (LSCB)
100 Network, USB memory connection error Common
101 Network, USB memory file error
102 Communication error with the USB memory
4xx HTTP error (protocol regulations error, was able to connect to
network, but an error was returned from the server)
5xx FTP error (protocol regulations error, was able to connect to net-
work, but an error was returned from the server)
142
D. ISWTrms troubleshooting
bizhub PRO C6500

When an error occurs while in the execution of the ISWTrns program.
Condition Causes Measure taken

1 The ISWTrns does not The ISWTrns.EXE file is damaged Set it up again.
start up. The setup files itself is damaged. Check the setup files and set it up
again.
2 When an item in the The transferred file is not stored in the Check to see if the firmware file is
combo box is selected, specified folder. stored in the folder displayed in the
the transferred file is "File" text box of "Version." Use the
not displayed. "Data Copy" function if the file storage
location is unknown.
The data folder in the option screen is Check the setting of the data folder.
set incorrectly. Use the "Data Copy" function if the file
storage location is unknown.
The file name is illegal (or has been The file name must be used with no
changed.) change made. When the file name is
changed, the display or selection of
the file becomes unavailable. When
the file name is changed, return it to
former state.
The folder name is illegal (or has been When the folder name created by the
changed.) "Make Folder" in the option screen
has been changed, it cannot be
found. Return it to former state and
check it again.
3 "NG" is displayed while The transferred firmware is damaged. Copy the firmware and check it again.
in the file checksum. When "NG" still recurs, contact the
supplier of the firmware.
4 "??" is displayed while When the firmware was copied to the Copy the checksum file into the same
in the file checksum. PC, the copying of the checksum file folder as the one for the firmware at
(*.sum) was forgotten. the same time. (If you use the "Data
Copy" function, a copy is made auto-
matically.)
143
Condition Causes Measure taken

bizhub PRO C6500
5 An error "Cannot The file is being used by anther pro- Exit another program. The error still
The transfer of the file failed.
open a file" is dis- gram or system. recurs, reboot Windows.

played.
An error "Cannot The connection of the cable is loos- Check the cable to see if it is con-
send a Term Test ened. nected securely or if there is any prob-
file" is displayed. lem found with the cable itself.
The main body is not in the receiving Check the main body to see if it is in
condition. the receiving condition.
An error "Unsuc- The connection of the cable is loos- Check the cable to see if it is con-
cessful transmis- ened. nected securely or if there is any prob-
sion to the LPT lem found with the cable itself.
port" is displayed. Wrong data has been sent. Check the file status screen to see if
the receiving mode on the main body
side (type of receiving board) corre-
sponds with the transferred file on the
PC side.
The length of the cable is out of spec- Use a cable the length of which is less
ifications. than 2 m.
The parallel port of the PC is set to Cancel the ECP mode with reference
the ECP mode. to the PC manual.
There is a compatibility problem Conduct a test with a PC that has a
between the parallel port of the PC track record of transmitting, and
and the port on the main body side. check if there is any compatibility
problem found.
144
5.3 USB memory ISW
bizhub PRO C6500

5.3.1 Usage of the USB memory ISW
Note
The "Service Port Device" must be set to [On] in the settings menu mode of the "User Setting-Sys-
tem Setting-service Port Device", or the USB memory ISW cannot be used.
A. Procedure
Step Operation
1 Save the firmware to the USB memory in the folder structure described below.
PRO_C6500
I0
I1
I2
I3
I4
I5
N1
N2
Note
Create the PRO_C6500 folder directly under the USB memory route.
Several firmware can be saved to a folder. However 24 files is the maximum it can dis-
play on the touch panel. Also, two byte font cannot be displayed.
Maximum 40 letters for a file name.
145
Step Operation
bizhub PRO C6500
2 Connect the USB memory [1] to the main body service port [2].
[2] [1]
a03uf2c134ca

4 "Service Mode Menu screen"
Press [12 ISW].
5 "ISW Menu screen"
Press [01 ISW].
6 "Board Type Selection screen"
Press [USB Memory ISW], once the 1shot message "Connection of a USB memory has been rec-
ognized." is displayed, press the button that is applicable to the firmware be rewritten.
146
Step Operation
bizhub PRO C6500

9 e.g.) <Image Control> Collective (I0)
The file in the USB memory applicable folder will be displayed. (Maximum 24 files)
Select the version of the file you want to rewrite, and press [OK]
Note
From the file name, the file availability is judged and the result is shown by text color.
White: File effective as ISW.
Yellow: Special ROM file.
Red: File other than ISW or file for different destination.
Press [Limit] to display only the effective files, files can be sorted by pressing [File
Name], [Date], [Size (byte)].
10 "External Memory Device ISW Mode" screen

Check the type and name of file to conduct ISW, and press [Start].
Note
Press [File Select] to return to the file name selection screen.
Press [ROM Select] to return to the board type selection screen.
147
Step Operation
bizhub PRO C6500
11 The following screen is displayed when ISW is complete.
12 Press [Continue] when conducting the ISW successively.

To end the ISW, pull out the USB memory from the service port, then press [End].
The main body automatically restarts when [End] is pressed.
5.3.2 Main body error list

When an error occurs during USB memory ISW operation, the malfunction code is displayed on the touch panel.
(See P.142)
148
5.4 Internet ISW
bizhub PRO C6500

5.4.1 OUTLINE
"Internet ISW" is a system to operate the ISW by the main body automatically receiving firmware from the pro-
gram server, using Web browser, main body operation panel, or Internet mail (E-mail) to direct the ISW. ISW can
be operated at the customer facility without carrying the program, if Internet ISW using main body operation
panel or Web browser is used. Also, with Internet ISW using mail remote notification system, ISW can be oper-
ated remotely.
5.4.2 Operating environment

To use the Internet ISW function, the following conditions must to be met.
The main body must be connected to the network environment that allows the download of firmware from
the Internet by using ftp or http protocol.
The following four are status of "Internet ISW" not operating in the main unit.
The main power switch (SW1) is OFF.
The sub power switch (SW2) is OFF.
The copier is in the auto shut-off mode.
When the "Security Strengthen Set" is set to ON (the use of the main body NIC is not allowed.)
During print operation, or various JOB (including reserve JOB) exists, or suspended JOB exists during main
body idling.
Using modes other than normal mode
Paper jam has occurred
Image file exists in the image memory
Program type, board do not match
5.4.3 Initial settings

To use the Internet ISW, it is necessary to set in advance the network parameter, program server address and
the fire wall address etc. of the main body.
A. Settings from the operation panel

To introduce the main body into the network, set the IP address of the main body from the operation panel.
When this setting has been already made, proceed to "B. Settings from the Web browser" .
(1) Procedure
Step Operation
1 Press the [Utility/Counter] key on the operation panel.
2 Press [03 Machine Admin. Setting].
3 Press [05 Network Setting].
4 Enter [01 Machine NIC Setting].
5 Type in [IP Address], [Subnet Mask], [Gateway Address].
6 Restart the main body by turning the sub power switch (SW2) OFF/ON.
Note
The IP address etc. of the main body is normally assigned by the system administrator. For partic-
ulars, contact the system administrator.
149
B. Settings from the Web browser

bizhub PRO C6500
Enter the setting of the program server from the Web browser. At this time, in order to use the Web browser,
make preparations of the PC that can be introduced into the network.
Note
For all the settings, "Space" cannot be set.
When an incorrect setting is made on the Web browser, be sure to correct it following the error
message. Correcting no input error may result in the download error of the program.
(1) Procedure
Step Operation
1 Start up the Web browser.
When the proxy is set on the Web browser, the main body Web may not be accessed.
For particulars, contact the network administrator. For Web browser, Internet Explorer 6.02,
Netscape Navigator 7.1 or Firefox 1.0 is recommended. However, be sure to avoid setting from two
or more browsers at a time.
2 Specify the IP address of the main body that is entered thorough "A. Settings from the operation
panel".
When you access the Web Utilities of the main body, "Main page screen" is displayed.
"Main page" screen
Copyright 2000 GoAhead Software, Inc. All Rights Reserved.

3 "Main page screen"
Click [Extension for maintenance].
4 Enter user name and CE password in the window and press [OK].
User name: ce (small letter, cannot be changed)
Password: Enter the CE password. (Default: "92729272")
150
Step Operation
bizhub PRO C6500

5 "Extension for maintenance screen"
Click [Internet ISW].
6 "Internet ISW screen"

Click [Initial Setting].
151
Step Operation
bizhub PRO C6500
7 "Proxy Server Setting screen"

Set the proxy server settings.
When using no proxy server (fire wall), proceed to the step 9.
Enable proxy Select the following.

When not using proxy: "no."
When using ftp proxy: "Use ftp proxy."
When using http proxy: "Use http proxy."
Proxy Server Type When selecting "Use ftp proxy" in "Enable Proxy," then select a
proxy server type from among the below.
Type 1: "User user@host"
Type 2: "OPEN host"
Type 3: "FW user => FW password => SITE host"
Type 4: "FW user => FW password => User user@host"
Note
Types 2, 3, and 4 are unsupported.
For authentication of proxy server, see "5.4.8 Authenti-
cation of the proxy server in the Internet ISW" .
Proxy Server IP Address When using the proxy server, set the IP address of the proxy
server.
Port Number When using the proxy server, set the number of the port that
uses the proxy server.
User name on the proxy When selecting the type 1 or type 2 in "Proxy Server Type" above
server set the account of the proxy server.
Password for the proxy server When selecting the type 1 or type 2 in "Proxy Server Type" above
set the password of the proxy server.
8 After completion of entry, click [Next] and then after checking the set items in the setting check
screen, click [Next]. However, if there is an input error, click [Back] following the message shown in
red and then re-set the item.
152
Step Operation
bizhub PRO C6500

9 "Program Server Setting screen"
Set the program server settings. (When using the proxy)
Program Server Address Set the address of the server into which the program to be down
loaded is stored. Select the protocol to be used from the pull-
down menu left and enter the address after that in the text box
on the right. In the case of ftp, it is a relative path from the home
directory.
User name on the program Enter the account name of the program server.
server
Password for the program Enter the password of the program server.
server
Receiving time out Set the receiving time out of the program. When the time is out,
the down load of the program forcibly comes to an end, and the
system returns to the normal mode without conducting the ISW.
10 After completion of entry, click [Next]. Then after checking the set items in the setting check screen,
click [Finish]. However, if there is an input error, click [Back] following the message shown in red and
then re-set the item.
11 Set the program server settings. (When not using the proxy)
Protocol Select the protocol that receives the program.

Program Server IP Address Set the IP address of the server that stores the firmware to be
downloaded.
Target directory With http, set the path after the host domain. Also, with ftp, set
the relative pass from the home directory.
User name on the program Enter the account name of the program server.
server
Password for the program Enter the password of the program server.
server
Receiving time out Set the receiving time out of the firmware. When the time is out,
the down load of the firmware forcibly comes to an end, and the
system returns to the normal mode without conducting the ISW.
12 After completion of entry, click [Next]. Then after checking the set items in the setting check screen,
click [Finish]. However, if there is an input error, click [Back] following the message shown in red and
then re-set the item.
153
Step Operation
bizhub PRO C6500
13 Conduct the Download test.

In the down load test, "test.dat" is down loaded from the program server set in the initial setting
to check the connection. When the down load test failed, re-check the set items following the
error message.
When the down load test is successfully completed, the communication speed and the esti-
mated receiving time are displayed as shown below. Refer to the "Receiving time out" setting.
When the down load test failed, the response malfunction code from the server is display as
shown below. Since there may be a setting error, re-check the initialization.
154
5.4.4 Internet ISW using the Web Utilities
bizhub PRO C6500

Using the Web Utilities of the main body allows the customer engineer, by just making a click from the browser,
to download the programs from the program server automatically for rewriting.
(1) Procedure
Step Operation
1 Proceed to "Internet ISW" on the Web Utilities.
"Internet ISW screen"
The firmware version of the board is displayed beside each of the board types.
2 Select one ISW intended board at the item of "ISW." When specifying a file name to be download,
enter it in the [File name] text box.
When firmware file name is not specified, it will be rewritten in the following files stored in the program
server.
I0 bootI0.bin C1 bootC1.bin N1 bootN1.bin B1 bootB1.bin

I1 bootI1.bin N2 bootN2.bin
I2 bootI2.bin F1 bootF1.bin S1 bootS1.bin
I3 bootI3.bin
I4 bootI4.bin H1 bootH1.bin R1 bootR1.bin
I5 bootI5.bin J1 bootJ1.bin
Note
bootN1.bin is for FS-503, bootN2. bin is for FS-607.
155
Step Operation
bizhub PRO C6500
3 After completion of entry, click the [ISW].

If there is an input error, click [Back] following the message displayed in red and then enter the item
again.
4 ISW condition verification
Power save LED will blink green when downloading program. Also by the web screen, the present
operation status and errors can be checked.
"ISW is downloading"
"ISW is writing"
"Finish"
"ISW was canceled due to transferring problem"
"ISW was canceled due to transferring overtime"
"ISW was canceled due to writing proglem to flash memory"
5 The main unit will automatically restart and complete ISW when ISW is normally completed.
6 After the main unit has restarted, check that the firmware version has been updated successfully in
the "Internet ISW main screen".
5.4.5 Internet ISW using the mail remote contact system

When the customer engineer sends a mail that describes the key word briefly to the main body, the main body
that receives that mail can download the program from the program server to conduct the rewrite automatically.
For the operating environment and initial setting, see "4.3 Mail remote notification system".
(1) Usage of the Internet ISW using the mail remote notification system
For a command that is sent to the main body and its options, see the table given below.
Command Option Descriptions

ISW I0, I1, I2, I3, I4, I5 Specifies a board that execute ISW.
C1 I: Overall control board (OACB)
F1 C: Printer control board (PRCB)
H1 F: DF control board (DFCB)
N1 H: FD control board (FDCB)
N2 N1: FS-503 control board (FNSCB)
B1 N2: FS-607control board (FNSCB)
S1 B1: SD control board (SDCB)
R1 S1: LS control board (LSCB)
J1 R1: RU control board (RUCB)
J1: PB control board (PBCB)
By specifying "= firmware file name" following the option name, the
specified file in the program server can be turned into ISW.
e.g.) ISW I0=A03U001_00I0_G00_1000.bin
5 (minimum) Specify the time of validity of the mail. (Unit: in minutes) When no
1440 (maximum) specification is made, 90 minutes are employed.
When the time period after CE sends out a mail until the main body
receive the mail exceeds the time specified here, ISW is not con-
ducted.
e.g.) ISW I0 5
ISWHELP (Not specified) A help mail that describes the usage of the commands above is
returned.
156
When firmware file name is not specified, it will be rewritten in the following files saved in the program server.
bizhub PRO C6500

I0 bootI0.bin C1 bootC1.bin N1 bootN1.bin B1 bootB1.bin
I1 bootI1.bin N2 bootN2.bin
I2 bootI2.bin F1 bootF1.bin S1 bootS1.bin
I3 bootI3.bin
I4 bootI4.bin H1 bootH1.bin R1 bootR1.bin
I5 bootI5.bin J1 bootJ1.bin
Note
bootN1.bin is for FS-503, bootN2.bin is for FS-607.
(2) Mail sending

Refer to "4.3 Mail remote notification system" for sending mail.
Note
The number of commands that can be written down on a mail is only 1. When two or more com-
mands are written down, the second and the succeeding commands are ignored.
(3) Return mail

In the following cases, a mail is returned from the main body.
After receiving an ISW start mail, the main body starts ISW. (A command sent and the firmware version
before ISW are written down.)
When the ISW completed (sent command and the firmware version after ISW will be listed)
When the time of validity of the mail expires. (A command sent is written down.)
5.4.6 Notes for use

(1) Notice to the administrator
When conducting the Internet ISW, be sure to notify the administrator of it and get approval from administrator in
advance.
Be sure to execute ISW with the main body not used. However, when the main body is in use (jobs present), the
Internet ISW does not operate.
(2) Power cut while in the ISW

While in the ISW rewrite, the operation panel and the power switch (SW2) are locked. However, when the main
power source is turned off due to power cut etc., the main body cannot start up.
However, this is a problem encountered while in the overall control board (OACB) rewrite. As for other errors
while in the ISW, they can be rewritten by the Internet ISW again.
Should the main body be not able to start due to the reason above, go to the actual place and use ISWTrns to
conduct the rewrite of the program.
157
5.4.7 Internet ISW using the operation panel

bizhub PRO C6500
When the customer engineer uses the Internet ISW from the operation panel, with no PC brought with, the main
body can download the program from the program server to conduct the rewrite automatically.
(1) Procedure
e.g.) When rewrite the overall control board (OACB) firmware (ALL).
Step Operation
1 Display "ISW Mode screen"
2 Press [Internet ISW] on the screen, then press [Collective (I0)] of the <Image Control>.
158
Step Operation
bizhub PRO C6500

3 Press the [Start] and download the latest firmware to start the rewrite.
In a case in which the download of an old version firmware is required, press the [File Name Input]
key and enter the file name manually.
4 The following screen is displayed when ISW is complete.
5 Press [Continue] when conducting the ISW successively.

To end the ISW, press [End].
The main body will automatically restart when [End] is pressed.
159
(2) Main body error list

bizhub PRO C6500
When an error occurs during Internet ISW operation, the malfunction code is displayed on the touch panel.
(See P.142)
5.4.8 Authentication of the proxy server in the Internet ISW

A. Proxy server
Proxy server which is provided on the inside of the fire wall is the generic name of a mail server that serves the
proxy of a client who receives an access demand (HTTP and FTP) from the client.
B. Authentication of the proxy server

There are four types of authentication methods for the proxy server.
The Internet ISW is corresponding to these four types.
C. Authentication type of the proxy server and the command list

(1) Type 1: User user@host
When accessing the outside through the proxy, authentication to the proxy server is not required.
When accessing the outside through the proxy server, the entry of the user name and password of the proxy
server is not required, this proxy authentication is likely to be used.
Command
Command Parameter Reply Code Description
USER User@host 331 Transmit the user name of the program server and the
program server address
PASS password 230 Transmit the password for the user name above
(2) Type 2: OPEN host

This is almost the same as the type 1, except for the exchange of commands while in authentication.
When all the settings are made correctly and no communication is available with type 1 authentication, apply this
type.
Command
OPEN host ftp expanded Transmit the program server address
function, defined
for each server
USER user 331 Transmit the user name of the program server
160
(3) Type 3: FW user = > FW password = > SITE host
bizhub PRO C6500

This is a type that requires the authentication to the proxy server itself when accessing the outside.
The information of the server you want to access, the user name and password of the proxy server (F/W) are
necessary.
In case of the user name and the password of the proxy server are required when accessing the outside through
the proxy server, this proxy authentication is likely to be used.
Command
USER FW user 331 Transmit the user name of the proxy server
PASS FW password 230 Transmit the password for the user name above
SITE host ftp expanded Transmit the program server address
function, defined
for each server
USER user 331 Transmit the user name of the program server
(4) Type 4: FW user = > FW password = > USER user @host

This is almost the same as the type 3, except for the exchange of commands while in authentication.
When all the settings are made correctly and no communication is available with type 3 authentication, apply this
type.
Command
USER FW user 331 Transmit the user name of the proxy server
PASS FW password 230 Transmit the password for the user name above
USER user@host name 331 Transmit the user name of the program server and the
program server address
D. Remark
For fwtk2.1 (for Unix) and Black Jumbo Dog (for Windows), the type 1 authentication is used. For most of the
proxy servers, the type 1 authentication is used. When the authentication type of the proxy server is not known,
you are recommended to make settings in type 1 authentication as a temporary measure.
161
6. OTHERS Field Service Ver1.0 Sep.2006
6. OTHERS
bizhub PRO C6500
6.1 Items not allowed to be disassembled and adjusted

6.1.1 Scanner section
A. CCD unit
(1) Parts not allowed to be removed
The eight screws for the CCD unit.
The four attaching screws of the lens reference plate assy
[1]
[2]
[2]
[3] [4] a03uf2c125ca
[1] Screws not allowed to be removed [4] CCD unit

[2] Screws not allowed to be removed [5] Lens reference plate assy
(2) Reason for prohibition

Since the accuracy of the CCD unit is guaranteed as a unit, no accuracy is guaranteed if it is disassembled.
Therefore, screws that lead to the disassembly of the CCD unit must not be removed.
The lens reference plate assy is a reference for the positioning the CCD unit. If the lens reference plate assy is
removed, the optical axis of the CCD unit may become misaligned. Therefore, the attaching screws of the lens
reference assy must not be removed.
162
Field Service Ver1.0 Sep.2006 6. OTHERS
B. Mirror unit/Exposure unit
bizhub PRO C6500

Positions of the mirror unit and the exposure unit.
[1]
[2]
a03uf2c126ca
[1] Exposure unit [2] Mirror unit

The distance between the mirror unit and the exposure unit relates to the magnification of the sub-scan direction
for scanning the original. Therefore, the positions of the mirror unit and the exposure unit must not be arbitrarily
adjusted. Should the exposure unit and the scanner wire need to be removed, reinstallation of them must be
made using the optics unit adjustment jig.
163
6.1.2 Write section

bizhub PRO C6500
A. Write unit cover

The seven screws for the write unit installation
[1]
[1]
[2] a03uf2c127ca
[1] Screws not allowed to be removed [2] Write unit cover

A laser beam path runs through inside of the write unit. Opening the cover allows dust and dirt to enter deep into
the write unit and they may block the laser beam path. Therefore, the attaching screws of the write unit cover
must not be removed.
164
B. Installing section of the write unit
bizhub PRO C6500

The four attaching screws of the write unit mounting plate
[5] [6]
[1]
[2]
[4] [3] a03uf2c128ca
[1] Screws not allowed to be removed [4] Write unit /C

[2] Write unit mounting plate [5] Write unit /M
[3] Write unit /K [6] Write unit /Y

The write unit mounting plates are a reference for positioning the write units accurately with respect to the
drums. The removal of the write unit mounting plate may cause an image distortion by lack of parallelism
between the drum and the write unit. Therefore, the attaching screws of the write unit mounting plate must not
be removed.
165
6.1.3 Photoconductor section

bizhub PRO C6500
A. Parts not allowed to be removed

An attaching screw of the drum cartridge end plate/Fr
An attaching screw of the drum cartridge end plate/Fr
[4] [3]
[1] [2]
[5]
a03uf2c129ca
[1] Screws not allowed to be removed [4] End plate /Rr

[2] End plate /Fr [5] Drum cartridge
[3] Screws not allowed to be removed
B. Reason for prohibition

Clearance between the drum and the developing roller has been precisely adjusted by the position of the end
plate /Fr and Rr. Therefore, the attaching screws of the end plate /Fr and Rr must not be removed.
166
6.1.4 Intermediate transfer section
bizhub PRO C6500

An attaching screw of the tension adjusting plate
[2]
[1]
[3] a03uf2c130ca
[1] Screws not allowed to be removed [3] Tension adjusting plate

[2] Belt

The belt tension has been precisely adjusted with the tension adjusting plate. Therefore, the attaching screw of
the tension adjusting plate must not be removed.
167
6.1.5 Fusing unit section

bizhub PRO C6500

The two attaching screws of the pressure roller arm/Fr
The two attaching screws of the pressure roller arm/Rr
[4] [3] [2] [1]
a03uf2c131ca
[1] Screws not allowed to be removed [3] Screws not allowed to be removed
[2] Pressure roller arm /Fr [4] Pressure roller arm /Rr

The fusing belt position has been precisely adjusted by the pressure roller arm /Fr and /Rr. Therefore, the attach-
ing screw of the pressure roller arm /Fr and /Rr must not be removed.
168
6.2 Disassembly/reassembly parts list
bizhub PRO C6500

Note
The table below lists parts other than the periodically replaced part. The disassembly/reassembly
procedures of them are described on the following pages, however, except for the covers, they do
not need to be removed under normal conditions.
For information on how to replace the periodically replaced parts, see "3.5 Maintenance proce-
dure of the housing section" to "3.18 Maintenance procedure of OT-502".
No. Section Part name Reference page

1 Cover Rear cover P.170
2 Left cover P.170
3 Right cover /Up1 P.171
6 Right cover /Lw1 P.171
7 Right cover /Lw2 P.171
8 Original glass assy P.172
9 Upper cover /Fr P.173
10 Upper cover /Rt P.173
11 Upper cover /Lt P.173
12 Upper cover /Rr1 P.174
14 Main board unit P.174
15 Scanner section CCD unit P.176
16 Exposure unit P.178
17 Exposure lamp P.181
18 Scanner wire (for removing) P.182
19 Scanner wire (for installing) P.184
20 Write section Write unit P.187
21 Process section Process unit P.189
22 Image correction unit P.190
23 Toner collection sec- Belt collection pipe P.191
24 tion Vertical conveyance pipe P.191
25 Horizontal conveyance pipe P.191
26 ADU section ADU P.204
27 Lock lever /1 P.206
28 Lock lever /2 P.206
29 Paper feed section Paper feed tray P.208
30 Tray up/down wire P.209
31 Fusing unit Temperature sensor /1 (TEMS/1) P.212
32 Thermostat /1 (TS1) P.212
34 Temperature sensor /3 (TEMS/3) P.215
36 OT OT P.217
169
6.3 Disassembly/reassembly procedure

bizhub PRO C6500
6.3.1 Removing/reinstalling rear cover

A. Procedure
1. Remove the filter cover.
[2] [3] [2]
(See P.31)
3. Remove the 13 screws [2] and then remove the
rear cover [3].
steps in reverse.
[2] [2] [1]

a03uf2c082ca
6.3.2 Removing/reinstalling left cover

A. Procedure
[2] [3]
2. Remove the nine screws [2] and then remove the
left cover [3].
steps in reverse.
[2] [1] [2]

a03uf2c083ca
170
6.3.3 Removing/installing right cover/Up1, /Up2, /Up3, /Lw1 and /Lw2
bizhub PRO C6500

A. Procedure
1. Remove the filter cover.
[7] [6] [5] [2]
(See P.31)
2. Open the bypass feed tray [1].
3. Loosen the two screws [2] and remove the right
cover/Up3 [3].
4. Remove the two screws [4] and remove the right
cover/Up2 [5].
5. Loosen the four screws [6] and remove the right
cover/Up1 [7].
[1] [4] [3]

a03uf2c084ca
6. Close the bypass feed tray [1].

[1] [4] [2]
7. Open the toner cellction door [2].
8. Loosen the two screws [3] and remove the right
cover/Lw2 [4].
9. Remove the two screws [5] and remove the right
cover/Lw1 [6].
steps in reverse.
[6] [5] [3]

a03uf2c085ca
171
6.3.4 Removing/reinstalling original glass assy

bizhub PRO C6500
A. Procedure
1. Remove the three screws [1] and remove the orig-
[1] [2] [4] [3]
inal positioning plate /Rr [2].
2. Remove the two screws [3] and remove the scan-
ner cover /Rt [4].
3. Remove the two screws [5] and remove the origi-
nal glass assy [6].
[5] [6]
a03uf2c086ca
Note
[10] [7]
When removing the original glass assy, do not
hold the original positioning plate /Lt [8], or
the glass [7] may come off since the plate and
glass are attached with each other only with
two-side tape. Be sure to hold the original
glass assy by its [9] and [10] portions.

steps in reverse.
[8] [9]
a03uf2c087ca
172
6.3.5 Removing/reinstalling upper cover/Fr, /Rt, and Lt
bizhub PRO C6500

A. Procedure
1. Remove the original glass assy.
[4] [3] [2] [1]
(See P.172)
(See P.33)
3. Remove the screw [1] and remove the scanner
cover/Fr2 [2].
4. Remove the screw [3] and remove the scanner
cover/Fr1 [4].
a03uf2c088ca

upper cover/Fr [2].
[1] [2]
a03uf2c089ca
6. Remove the screw cap [1].

[1] [2] [3]
7. Remove the two screws [2] and [3] and remove
the upper cover/Rt [4].
[4]
a03uf2c091ca
173

[1][2]
bizhub PRO C6500

the upper cover/Lt [4].
steps in reverse.
[4] [3]
a03uf2c091ca
6.3.6 Removing/reinstalling upper cover/Rr1 and /Rr2

A. Procedure
[5][6] [8] [7] [3] [4] [1][2]
the upper cover /Rr2 [4].
(See P.172)
5. Remove the two screws [6] and [7], and remove
the upper cover /Rr1 [8].
steps in reverse.
a03uf2c092ca
174
6.3.7 Removing/installing main board unit
bizhub PRO C6500

A. Procedure
1. Remove the rear cover.
[2] [1]
(See P.170) .
2. Remove the right cover/Up3.
(See P.171)
3. Remove the upper cover/Rr2.
(See P.174)
4. Remove the two screws [1] and remove the con-
nector cover/1 [2].
5. Remove the four screws [3] and remove the con-
nector cover/2 [4].
[3] [4] a03uf2c095ca
6. Disconnect the six connectors [1].

[1] [2]
Note
Be careful not to damage the connector [1] or
the wires when removing the main board unit.
[2] [1]
a03uf2c096ca
8. Put a screw driver [2] through the hook [1] and

[1] [4]
insert the tip [3] of the driver into the clearance.
Pull the screw driver toward you while pivoting it
on the tip to pull out the main board unit [4].
steps in reverse.
Note
Be sure not to pinch the wires.
[3] [2]
a03uf2c097ca
175
6.3.8 Removing/installing CCD unit

bizhub PRO C6500
A. Procedure
(See P.172)
3. Remove the 9 screws [2] and remove the CCD
cover [3].
4. Remove the screw [4] and remove the ribbon
cable cover [5].
[4] [5] [3]
[1] [2]
8050ma3141
5. Open the lock lever [1] to unlock the ribbon cable

[2], and disconnect the cable.
Note
Connect the ribbon cable following the proce-
dure below.
Open the lock lever [1] and insert the ribbon
cable [2] as far as it will go. Make sure the
conductive surface of the cable does not face
to the lock lever.
Close the lock lever [1] to lock the ribbon
[1] [2] cable [2].
a03uf2c098ca
176
6. Remove the four screws [1] and remove the CCD

[1] [2]
bizhub PRO C6500

unit [2].
Note
Never remove any screws other than the four
screws [1]. If they are removed, optical
adjustments that cannot be made in the field
service or stores are required.
Never touch the lends with your hand, other-
wise it causes image quality problems.

[2] a03uf2c099ca
steps in reverse.
177
6.3.9 Removing/installing exposure unit

bizhub PRO C6500
A. Disassembly procedure
[2] [1] [1]
(See P.172)
2. Remove the upper cover/Fr, /Rt and Lt.
(See P.173)
3. Remove the 14 screws [1] and remove the stay
[2].
[1]
a03uf2c0100ca
4. Remove the screws [1],1 each, and remove the

[2] [1] [1] [2]
two wire holdings [2].
5. Turn the exposure unit [3] a little to take it upward
while keeping it in a horizontal position, and put
the unit on the scanner frame [4].
[4] [3]
a03uf2c101ca
178

[4] [1]
bizhub PRO C6500

7. Remove the screw [2] and release the cable [4]
from the cable clamp [3].
8. Remove the exposure unit [5].
[2] [3] [5]
a03uf2c102ca
179
B. Reassembly procedure
bizhub PRO C6500
1. Install the exposure unit to the main body.

[5] [4] [4] [5]
2. Move the V mirror unit [2] toward paper eject side
and put the optic unit positioning jigs [3] one for
each V mirror unit [2] and exposure unit [1]
through the holes on the frame at the front side
and through the holes on the other side frame.
Note
Use the optic positioning jigs when reinstall-
ing the exposure unit.
3. Secure the exposure unit with the screws [4] and

the wire holdings [5], one for each side of the unit.
4. Remove the two optic positioning jigs [3].
5. Follow the removal steps in reverse from here.
[2] [1] [3]

a03uf2c103ca
180
6.3.10 Removing/installing exposure lamp
bizhub PRO C6500

A. Procedure
1. Remove the exposure unit.
[3] [4]
(See P.178)
2. Cut the wire binding band [1] to release the cable
[2].
3. Remove the two screws [3] and remove the HP
detection plate [4].
4. Remove the two screws [5] and remove the expo-
sure lamp (L1) [6].
steps in reverse.
[2] [1] [5]
[6] [5]
a03uf2c104ca
181
6.3.11 Removing scanner wire

bizhub PRO C6500
A. Procedure
1. Remove the exposure unit.
[2]
(See P.178)
2. Loosen the screws [1] for each of two spring fixing
plates [2] and release the plates.
[1]
a03uf2c105ca
182
3. Release the wire terminal [3] of the scanner wire/
bizhub PRO C6500

Rr [2] from the spring fixing plate [1]. And then
remove the scanner wire/Rr [2] from each parts in
the following order: 1. Pulley/3 [4] 2. Outer side of
the V mirror pulley [5] 3. Pulley/2 [6]
4. Release the metal ball [8] of the scanner wire/Rr
[5] [2] from the wire stopper [7]. And then remove the
scanner wire/Rr [2] from each part in the following
order: 1. Inner side of the V mirror pulley [5] 2. Pul-
[4] [6] [3]
ley/1 [9]
5. Remove the scanner wire/Rr [2] from the drive
[9]
pulley [10].
6. Remove the scanner wire/Fr [11] following the
[10]
step 3 to 5.
[2]
Note
The scanner wire /Fr and /Rr should be sym-
metrically installed.
[2] [7] [8]

[2]
[3]
[1]
[11]
8050ma3024
183
6.3.12 Reinstalling the scanner wire

bizhub PRO C6500
A. Procedure
1. Move the V mirror unit [1] toward paper eject side
and put the optic unit positioning jig [2] for the V
mirror unit [1] through the hole on the front side
frame and through the V mirror unit.
Note
Be careful not to damage the mirror with the
optic positioning jig.
When reinstalling the scanner wire, secure
the V mirror unit with the optic positioning jig.
[1] [2]
a03uf2c106ca
2. Put the metal ball [3] provided at each intermedi-

[6] [5] [1] ate section of the scanner wires/Fr [1] and /Rr [2]
into the drive pulley [4] installation hole. With this
[4]
as a starting point, wind the wire 3.5 turns [5] out-
wards and 3.5 turns [6] inwards.
[3] [8]
[7]
Note
The scanner wire /Fr and /Rr are common
parts.
[8]
Wind each scanner wire so that the wire ter-
[4] minal comes outer side of the drive pulley
while the metal ball [7] comes inner side of
the drive pulley.
When winding each scanner wire, be sure to
[2] [5] [6]
pull out the both edges of wire from beneath
[4] the drive pulley.
Be sure to wind the scanner wires to each
drive pulley intimately and in a single layer.
[3] [7]
8050ma3026 3. After winding the scanner wire/Fr [1] and /Rr [2],
secure each wire with the tape [8] to prevent the
wires from becoming unfastend.
184
4. Pass the scanner wire/Rr [2] (metal ball [3] side)
bizhub PRO C6500

[9] wound to the drive pulley [1] through the pulley/1
[4] and inward the V mirror pulley [5] in that order,
and then hook the metal ball [3] to the wire stop-
[10] per [6].
5. Pass the scanner wire/Rr [2] (wire terminal [7] side)
[2]
wound to the drive pulley [1] through the pulley/2
[8], outward the V mirror pulley [5] and the pulley/3
[9] in that order, and then hook the wire terminal
[7] to the spring fixing plate [10].
6. Reinstall the scanner wire/Fr [11] following the
[5] step 4 to 5.
[4] [6] [3]
FRONT
[2] [7] [8]

[2]
[3]
[1]
[11]
8050ma3027
185
7. Fasten the screws [1] for each of two spring fixing

[2]
bizhub PRO C6500
plates [2] and secure the plates.

[1]
a03uf2c105ca
186
6.3.13 Removing/installing write unit
bizhub PRO C6500

WARNING
Do not power the product when the write unit is not in its original position.
Never remove the covers of the write unit with the product powered. If a laser beam is emitted and
strikes your eye, it may result in permanent vision loss.
Note
Never remove the covers of the write unit, and even loosening the screws of the cover must be
avoided.
Be careful not to touch the dust-proof glass when removing the write unit.
Never remove the write unit for at least two minutes after turning the main power switch (SW1) off.
A. Procedure
1. Remove the right cover/Up1 and /Up2.
[2] [2]
(See P.171)
2. Disconnect the six connectors [1].
3. Remove the 10 screws [2] and remove the fan
mounting plate/Rt [3].
[2] [1] [3] [1]

a03uf2c107ca
4. Remove the two screws [1] and remove the write

[6] [8] [7] [1] [4] [3]
unit pressing plate [2].
Note
When removing the write unit pressing plate,
be sure to do that while holding the upper of
the plate.

unit duct/Rr [4].
unit duct/Fr2 [6].
[10] [9] [5] [2] 7. Remove the two screws [7] and remove the write
a03uf2c108ca
unit duc/Fr1[8].
unit duct/Fr3 [10].
187
9. Disconnect the three connectors [1] and remove

[4][3] [2] [1]
bizhub PRO C6500
the write unit/Y [2], /M [3] and /C [4].

10. Disconnect the four connectors [5] and remove
the write unit/K [6].
Note
The write unit/C, /M and /Y are common
parts.
The write unit/C, /M, /Y and the write unit/K
differs in the number of connector.
Never install the other write units to the place
where the write unit/K is to be installed.
[6] [5]
a03uf2c109ca
steps in reverse.
188
6.3.14 Removing/installing process unit
bizhub PRO C6500

A. Procedure
(See P.39)
2. Remove all drum cartridges.
(See P.36)
3. Remove all developing units.
(See P.55)
[4] [5] [2] [8] [1] [6] 4. Remove the two screws [1].
Note
The transfer belt unit, drum cartridges, and
the developing units must have been removed
before removing the process unit.
Do not remove the black screws.
5. Push back the process unit until the screw [5]

appears through each hole [4] of the guide rail/Lt
[2] and /Rt [3].
6. Remove the two screws [5], one each on the
guide rail/Lt [2] and /Rt [3].
Note
[6] 7. Pull out the process unit [6] again. And remove the
[7]
process unit from the guide rail/Lt [2] and /Rt [3]
following the procedure below.
Projections [7] on the guide rail /Lt are inserted in
the notches [8] of the process unit. And the
notches [10] on the process unit are engaged with
the projections [9] on the guide rail/Rt. Release
the process unit from the guide rail/Lt while sliding
the guide rail/Lt a little against the process unit,
then lift the process unit to release it from the
guide rail/Rt, and remove the process unit.
[1] [9] [3] [5] [4] steps in reverse.
[10] a03uf2c110ca
189
6.3.15 Removing/reinstalling image correction unit

bizhub PRO C6500
A. Procedure
1. Remove the process unit.
(See P.189)
3. Remove the two screws [2] and remove the image
[4]
correction unit [3].
[2]
Note
When removing the image correction unit, be
sure to remove the process unit beforehand.
When removing the image correction unit,
avoid touching or exerting any force on the
[3] [1] [4] 8050ma3071
drum drive shaft [4].

steps in reverse.
190
6.3.16 Removing/installing belt collectin pipe, vertical conveyance pipe and horizontal conveyance
bizhub PRO C6500

pipe
A. Procedure
Note
If a paper feed motor error (C-0101) or a transfer belt motor error (C-2220) occurs, clean the inside
of the pipes following the procedure below.
1. Remove the process unit.

(See P.189)
2. While releasing the lock [1] of the ADU release
lever [2], turn the lever counterclockwise.
3. While releasing the lock [3], hold the ADU release
lever and pull out the ADU [4].
Note
With the process unit removed, ADU cannot
be pulled out without releasing the lock [3] in
order to avoid rollover accidents.
[2] [1] [3] [4]
a03uf2c111ca
4. Spread a sheet [2] just below the horizontal con-

veyance pipe /1 [1] since waste toner may spill out
from the pipe.
[2] [1] 8050ma3192
191
5. Remove the seven screws [1] and loosen the

[1]
bizhub PRO C6500
screw [2].
[1]
[1] [2] 8050ma3193
192
6. Hold the belt waste toner inlet [1] and the drum/K
[1]
bizhub PRO C6500

waste toner inlet [2], and remove the belt collec-
tion pipe [3], the vertical conveyance pipe /1 [4], /
2 [5], /3 [6] and /4 [7] with all those pipes con-
nected each other.
Note
When removing the belt collection pipe and
the vertical conveyance pipe, be sure to
remove them while slightly tilting the belt
waste toner inlet side toward you.
When installing the belt collection pipe and
the vertical conveyance pipe, insert the pro-
[3] jections located on rear side of each inlet into
holes of the main body.
[4]
[5]
[6]
[7]
[2] 8050ma3194
193
7. Remove the toner collection pipe [2] from the ver-

bizhub PRO C6500
[3] [2]
tical conveyance pipe/1 [1], and pull out the toner
oscillating plate [3].
[1]
8050ma3195
194
Note
[2]
bizhub PRO C6500

When installing the toner oscillating plate,
insert the drive hole [4] of the toner oscillating
plate [3] over the guide pin [2] on the toner
collection pipe [1]. Turn the gear [5] to check
if the toner oscillating plate moves up and
down properly.
[4] [3] [1] [1]
[5] 8050ma3196
195
8. Remove the toner collection pipe/2 [2] from the

[2] [5] [1]
bizhub PRO C6500
toner collection pipe/1 [1].

10. Pull out the toner collection screw [5] from the
toner collection pipe/1.
11. Clean off the waste toner in the toner collection
pipe/1 and /2.
Note
When cleaning the toner collection pipe /2, be
careful not to lose the sponge [6] and [7].
[6] [7]
[4] [3] 8050ma3197
196
12. After uncoupling the vertical conveyance pipe into

[4] [6] [3] [6] [2] [6] [1]
bizhub PRO C6500

four parts [1][2][3][4], remove each inlet cap [5],
and clean off the waste toner inside the pipes.
Note
When cleaning each vertical conveyance
pipe, be careful not to lose the four sponges
[6].
When installing each inlet cap, match the
concave part [7] of the inlet cap with the con-
vex part [8] of the vertical conveyance pipe.
[6] [8] [7]
[5] 8050ma3198
197
13. Remove the toner collection box assy.

bizhub PRO C6500
(See P.57)
(See P.170) .
15. Remove the screw [1] and the flywheel/C [2].
16. Remove the screw [3] and the flywheel/K [4].
[1] [2]
[4] [3] 8050ma3199
17. Spread a sheet [3] below the joint part between

the horizontal conveyance pipe/1 [1] and the hori-
zontal conveyance pipe assy [2].
Note
Waste toner may spill out of when the hori-
zontal conveyance pipe/2 is removed from
the conveyance pipe/1. Be sure to spread a
sheet to prevent the waste toner from spilling
on the internal components.
[1]
[2] [3] 8050ma3200
198
18. Remove the two screws [1] and pull out the hori-
[1]
bizhub PRO C6500

zontal conveyance pipe assy [3] from the horizon-
tal conveyance pipe /1 [2].
[3]
[3] [2] 8050ma3201
199

bizhub PRO C6500
[2] [1]
Note
When installing the gear, insert the D-cut
head [4] of the screw [3] into the D-shaped
hole [5] of the gear.
[4][5] [3] 8050ma3202

[3]
Note
Insert the bearing into the hole of the horizon-
tal conveyance pipe assy [2] checking their
shapes [3].
[2] [1] 8050ma3203
200
21. Pull out the screw [2] from the horizontal convey-
[2] [1]
bizhub PRO C6500

ance pipe assy [1].
Note
The spacer [3] is installed to the gear side of
the screw. If the spacer come off or is
removed, be sure to reattach it as shown.
[2] [3] 8050ma3204
201
22. Remove the two screws [1] and remove the hori-
[1]
bizhub PRO C6500
zontal conveyance pipe/4 [2].

23. Remove the two screws [3] and remove the hori-
zontal conveyance pipe/3 [4].
24. Clean off the waste toner in each horizontal con-
veyance pipe/2 [5], /3 [4] and /4 [2].
[2] [2] [4] [5]
[4] [5]
[3] 8050ma3205
202
25. Remove the screw [1] and remove the horizontal
bizhub PRO C6500

conveyance pipe/1 [2].
26. Clean off the waste toner in the horizontal convey-
ance pipe/1.
steps in reverse.
[1] [2] 8050ma3206
203
6.3.17 Removing/reinstalling ADU

bizhub PRO C6500
A. Procedure
[1]
(See P.33)
(See P.75)
[2]
(See P.85)
[3]
4. Remove the ADU cover/Rt, ADU release lever,
and ADU cover/Lt.
(See P.66)
5. Remove the paper feed solenoid cover.
(See P.63)
7. Remove the screw [2] and release the ADU wire
binding assy [3].
8050ma3085
204
bizhub PRO C6500

[1] [9] [1] [9]
9. Remove the screw [2].
10. Push back the ADU [6] until the screw [5] appears
through each hole [4] of the guide rail/Lt [3], and
remove the screws [5] one by one.
Note
11. Pull out the ADU [6] again and move the guide
pins [8] of the guide rail/Rt [7] within the elongate
hole so that the guide rail does not interfere with
removal of the ADU.
[7] [8] [10] 12. Remove the ADU [6] from the guide rail/Lt [3] and
/Rt [7].
Note
When removing the ADU [6], be sure to per-
form the work with two people, one is on the
paper feed side, another is on the paper eject
side.
When removing the ADU [6], the person who
performs on the paper feed side should hold
the ADU handle/Rt [10].
When removing the ADU [6], the person who
[4] [5] [11] [2] [3] [6]
performs on the paper eject side shold hold
a03uf2c112ca
the stay [11].

steps in reverse.
205
6.3.18 Replaceing the lock lever/1, /2

bizhub PRO C6500
Note
Do not pull out the process unit and the ADU at a time or the main body may topple over. In order
to prevent rollover accidents, the lock lever/1 and /2 do not allow the process unit and the ADU to
be pulled out at the same time.
If you cannot pull out the process unit or the ADU, the lock lever/1 and /2 may be deformed as a
result of some operational error. Check the lock lever/1 and /2 for deformation and replace them
as necessary.
Since the lock lever/1 and /2 are not the regular maintenance parts, they were located without
considering the convenience of replacement. You must remove the levers without directly viewing
them. Therefore, when replacing the lock lever/1 and /2, refer to the pictures for each steps to fig-
ure out their locations and how they are installed beforehand.
206
A. Procedure
bizhub PRO C6500

[6] [5]
(See P.33)
2. While releasing the lock of the ADU release lever,
turn the lever counterclockwise, and pull out the
ADU unit the screw [1] becomes accessible.
Note
The ADU may not be pulled out smoothly
depending on deformation condition of the
lock lever/1 [2] and /2 [3]. If so, pull it slightly
harder to make space to access the screw
[1].
[3] [5] [1] [2] 3. Remove the screw [1] and remove the stopper [4].
Note
[4]
When installing the stopper [4], match the
projection [5] with the positioning hole [6].
4. When the stopper [4] is removed, the force of the

[2] lock lever/1 [2] and /2 [3] disappears. Then pull
[3] only the ADU [7] further out.
[7] WARNING
[1] [3] [8]
Never pull out the process unit or the main
body may topple over.
5. Remove the ring [8] and remove the lock lever/2

[3].
6. Remove the spring [9] from the lock lever/2 [3].
[9]
Note
When replacing the levers, be sure to check if
[12] [10] [11] the direction of the spring [9] and the position
of the hook are correct.

lever strengthening plate [11].
8. Remove the E-ring [12] and remove the lock lever/
[13]
1 [2].
9. Remove the spring [13] from the lock lever/1 [2].
Note
When replacing the levers, be sure to check if
[2] 8050ma3220
the direction of the spring [13] and the posi-
tion of the hook are correct.

steps in reverse.
207
6.3.19 Removing/reinstalling paper feed tray/1, /2 and /3

bizhub PRO C6500
A. Procedure
Note
Configuration of paper feed tray/1 is the same for those of paper feed trays /2 and /3. The explana-
tion here is made by the example of paper feed tray/1.
1. Pull out the paper feed tray/1.

[1]
(See P.58)
3. Remove the four screws [1] and lift the paper feed
tray /1 [2] to remove it.
steps in reverse.
[1] [2]
8050ma3162
208
6.3.20 Removing/reinstalling tray up/down wire
bizhub PRO C6500

Wire length
Tray up/down wire/A and /C: 531mm
Tray up/down wire/B and /D: 160mm
A. Procedure for removing the tray up/down wires
Note
The tray/1 was used to illustrate the disassembly procedure. The procedure is the same for the
tray/2 and tray/3.
1. Pull out the paper feed tray/1.

[8] [7] [5] [6] [1]
3. Remove the paper feed tray/1.
4. Remove the three screws [1] and remove the wire
cover/FR [2].
5. Remove the two screws [3] and remove the wire
cover/FL [4].
6. Remove the three screws [5] and remove the wire
cover/RR [6].
7. Remove the two screws [7] and remove the wire
cover/RL [8].
[4] [3] [2] a03uf2c119ca
209

bizhub PRO C6500
[7] 9. Slide the drive pulley [2] in the direction of the

[6] arrow and remove the wire/C [3] and /D [4].
[3]
[5] 10. After removing the E-ring [5], remove the pulley [6]
and release the wire/C [3] and /D [4] from the wire
[8]
[4] cover [7].
11. Remove the screw [8] from the bottom of the
[1] paper feed tray/1 and remove the wire/D [4].
[2]
12. After removing the E-ring [9], remove the pulley
[15] [19] [18]
[10] and release the wire/C [3] from the wire cover
[11].
[17]
paper feed tray/1 and remove the wire/C [3].
[20]
15. Slide the drive pulley [14] in the direction of the
[16] arrow and remove the wire/A [15] and /B [16].
[18] and release the wire/A [15] and /B [16] from
[14] [13] the wire cover [19].
paper feed tray/1 and remove the wire/B [16].
[22] and release the wire/A [15] from the wire
cover [23].
paper feed tray/1 and remove the wire/A [15].
[23] [22]
[21]
[15] [24]
[11]
[10]
[3]
[9] [12] 8050ma3168
210
B. Wiring procedure
bizhub PRO C6500

Note
[12] The tray/1 was used to illustrate the following
[11] procedure. The procedure is the same for the
[4] [3] tray/2 and tray/3.
[13]
[8] 1. Secure the wire /C [3] to the fixing wire shaft [2] on
[10]
[9] the bottom of the paper feed tray with the screw
[16]
[1].
2. After winding the wire /C [3] to the pulley [4], insert
[14] [15] the wire/C over the shaft [6] and cover it with the
wire cover [5]. Then secure them with the E-ring
[7].
3. Secure the wire/D [10] to the fixing wire shaft [9]
[17] on the bottom of the paper feed tray with the
screw [8].
[18] 4. After winding the wire/C [3] and /D [10] to the pul-
ley [11], insert the wire/C and /D over the shaft
[13] and cover it with the wire cover [12]. Then
secure them with the E-ring [14].
Note
Place the wire/C [3] on the outer side while
the wire/D [10] on the inner side to wind them
to the pulley [11].
5. Insert the wire/C [3] and /D [10] into the up/down

drive shaft [14]. After sliding the drive pulley [15] in
the direction of the arrow, secure it with the E-ring
[16].
Note
Insert the wire/C [3] through the outer hole of
the up/down drive shaft while the wire/D [10]
through the inner hole.
6. Follow the step1 to 5 to install the wire/A [17] and

/B [18].
[17] Note
After replacing the wires, manually turn the
[7] [5] up/down drive shaft to check if the up/down
[4] ptate moves smoothly.
[6]
[3] 7. Follow the removal steps in reverse from here.
[2] [1] 8050ma3169
211
6.3.21 Removing/installing temperature sensor /1 (TEMS/1), thermostat /1 (TS1) and /2 (TS2)

bizhub PRO C6500
[1]
(See P.85)
2. Remove the fusing cover /Up assy.
(See P.92)
3. Remove the fusing cover /Rr.
(See P.87)
4. Remove the cover.
(See P.102)
5. Remove the screw [1] and the four cable clamps
[2].
7. Remove the screw [4] and remove the tempera-
[5] [1] [2] [2] ture sensor /1 (TEMS/1) [5].
[4] [1]
a03uf2c113ca
8. Remove the screw [1], 1 each, and the three

[4] [2] [4]
cable clamps [2].
9. Disconnect fastons [3], two for each thermostat.
Note
When disconnecting the fastons, be sure to
hold the base of the faston to pull it out. Never
hold the wire bindings to pull the faston out.
10. Remove the four screws [4] and remove the ther-
mostat/1 (TS1) and /2 (TS2) [6].
[1] [3] [6] [1] [3] [5] [1]

a03uf2c114ca
212
bizhub PRO C6500

Note
Be sure to adjust the positions of the thermostat/1 (TS1) and /2 (TS2) with a thermostat jig/UC /UF
before securing them. Be sure to apply threadlocker to the fixing screws.
Be sure to adjust the positions with the fixing belt cooled down.
1. Secure the TS1 [1] and the TS2 [2] temporarily

[6] [1] [5] [7] [2] [3]
with the screws [3] 2 each.
2. Install four fastons [4] to the TS1 and TS2 (two for
each).
3. Insert the thermostat jig /UF [6], /UC [7] in
between the TS1 and the fusing belt [5].
4. Adjust the position of the TS1 so that the gap
between the TS1 and the fusing belt becomes the
same as the thickness of the thermostat jig /UC, /
UF, and secure with the screws [3].
5. Follow the step3 to 4 to secure the TS2.
[3] [4] [3] [4] a03uf2c120ca Note

Be sure to adjust the positions of the TS1 and
TS2 so that the gap a between the TS1 or
the TS2 and the fusing belt becomes the
same as the thickness of the the thermostat
jig/UC /UF.
Standard value (UC): a = 1.2 0.2 mm
Standard value (UF): a = 1.8 0.2 mm
6. Apply the threadlocker to the four screws [3].

213
[1] Section to be adjusted

bizhub PRO C6500
[2] Part that should not be in between the thermostat

and the fusing belt
[1]
[3] Part that should be in between the thermostat
and the fusing belt
[2]
[3]
[1]
[2]
[3]
a03uf2c136ca
214
6.3.22 Removing/installing temperature sensor /2 (TEMS/2) and thermostat /3 (TS3)
bizhub PRO C6500


[3] [4]
(See P.85)
2. Remove the fusing access guide plate.
(See P.101)
4. Remove the two screws [2] and remove the tem-
perature sensor/2 (TEMS/2) [3].
Note
Before installing the TEMS/2, make sure that
there is no contacts between the binding wire
and the fusing roller/Lw [4].
[2] [1]
a03uf2c115ca
5. Remove the screw [1] and remove the cable

[1] [3]
clamp [2].
6. Disconnect the two fastons [3].
Note
When disconnecting the fastons, be sure to
hold the base of the faston to pull it out. Never
hold the wire bindings to pull the faston out.
7. Remove the two screws [4] and remove the ther-

mostat/3 (TS3) [5].
[2] [4] [5] a03uf2c116ca
215
bizhub PRO C6500
Note
Be sure to adjust the position of the thermostat/3 (TS3) with a thermostat jig/L before securing it.
Be sure to apply the threadlocker to the fixing screws.
Be sure to adjust the position with the fusing belt cooled down.
1. Secure the TS3 [1] temporarily with the two

[4] [1] [5]
screws [2].
2. Connect the two fastons [3] to the TS3.
3. Insert the thermostat jig/L [5] in between the TS3
and the fusing roller/Lw [4].
4. Adjust the position of the TS3 so that the gap
between the TS3 and the fusing roller/Lw
becomes the same as the thickness of the jig, and
secure with the screw [2].
Note
Be sure to adjust the position of the TS3 so
[3] [2] [3] a03uf2c121ca that the gap a between the TS3 and the fus-
ing roller/Lw becomes the same as the thick-
ness of the thermostat jig/L.
Standard value : a = 3 0.2 mm
5. Apply the threadlocker to the two screws [2].
[1] Section to be adjusted

[2] Part that should not be in between the thermostat
and the fusing roller/Lw
[1]
[3] Part that should be in between the thermostat
and the fusing roller/Lw
[2]
Note
Before installing the TS3, make sure that
there is no contacts between the binding wire
and the fusing roller/Lw.
[3]
a03uf2c137ca 6. Follow the removal steps in reverse from here.
216
6.3.23 Removing/reinstalling OT
bizhub PRO C6500

A. Procedure
1. Remove the left cover.
[1]
(See P.170)
2. Remove the four screws [1] and remove the OT
cover.
[2]
[1]
a03uf2c117ca

4. Remove the four screws [2] and remove the OT
[3].
steps in reverse.
[2] [2]
[1] [3]
a03uf2c118ca
217
6.4 Commercially available parts

bizhub PRO C6500
6.4.1 Installing the status indicator light

A. Configuration
Status indicator light Screws (x2)

a03uf2c145ca
218
B. Connector
bizhub PRO C6500

(1) Connector locations
[1]
a03uf2c146ca
[1] CN495
(2) Connector specifications
Connector Pin no. Signal Description Output timing Signal type

495 1 PAT1_DR Light on signal L signal output when Open collector
printing is possible.
2 PAT2_DR L signal output during
scanning or printing.
3 PAT3_DR L signal output when
the product stops
abnormally due to paper
jam, malfunction code,
no paper, no toner, etc.
4 PAT4_DR L signal output when
toner low message is
displayed.
5 24V DC24V power sup- At all times 24V, 500mA
ply
6 GND Ground
219
C. Procedure
bizhub PRO C6500
1. Remove the upper cover /Rr2.

(See P.174)
2. Remove the cracked cover for pulling out the
cables [2] from the upper cover /Rr2 [1].
[1] [2] a03uf2c147ca
3. Remove the right cover /Up3.

(See P.171)
4. Insert the cables [2] of the status indicator light
through the upper part of the main board unit [1].
[1] [2] a03uf2c148ca
5. Connect the connector [2] of the status indicator

[1] [4] [5]
light to CN495 [1].
Note
Route the cables [3] so that they do not make
contact with the flywheel [5] of the scanner
motor (M1) [4].
[2] [3]
a03uf2c149ca
220
6. Install the right cover/Up3 [1] and the upper

[2] [6]
bizhub PRO C6500

cover/Rr2 [2].
Note
Pull out the cables [3] of the status indicator
light through the cracked cover for pulling out
the cables [4] of the upper cover/Rr2.
7. Install the status indicator light [6] with the two

screws [5].
steps in reverse.
[4] [1] [6]
[5]
[3] a03uf2c150ca
221
6.4.2 Installing the key counter (KCT)

bizhub PRO C6500
A. Configuration
Key counter
Counter socket
a03uf2c151ca
B. Connector locations
[2]
[1]
a03uf2c152ca
[1] CN493 [2] Jumper connector (CN494)
222
C. Procedure
bizhub PRO C6500

1. Remove the upper cover/Rr2.
(See P.174)
2. Remove the cracked cover for key counter [2] of
the upper cover/Rr2 [1].
[1] [2] a03uf2c153ca
3. Remove the two screws [1] and the shield plate

[2].
[2] [1] a03uf2c154ca
4. Install the counter socket [1] with the two screws

[1] [2]
[2].
Note
Be sure to use the two screws removed in
Step 3.
Install the counter socket so that the arrow
mark [3] is facing upward.
[3] a03uf2c155ca
223
5. Disconnect the jumper connector (CN494) [2]

bizhub PRO C6500
from CN493 [1].
Note
Be sure to keep the removed jumper connec-
tor (CN494).
[2] [1] a03uf2c156ca
6. Connect the connector [3] of the counter box [2]

[2] [1] [3]
to CN493 [1].
Note
Route the cables [4] so that they do not make
contact with the flywheel [6] of the scanner
motor (M1) [5].
[4] [6] [5]

a03uf2c157ca
224
7. Install the upper cover /Rr2 [1].

[1]
bizhub PRO C6500

8. Attach the key counter [3] to the counter socket
[2].
Note
Install the key counter so that the arrow mark
[4] is facing upward.

steps in reverse.
[2]
[4] [3] a03uf2c158ca
225
bizhub PRO C6500
Blank page
226
Field Service Ver1.0 Sep.2006 7. HOW TO USE THE ADJUSTMENT/SETTING SECTION
ADJUSTMENT/SETTING
bizhub PRO C6500

7. HOW TO USE THE ADJUSTMENT/SETTING SECTION
7.1 Composition
This part "ADJUSTMENT/SETTING" describes items to be adjusted and the method of adjustment that is
required by this machine, it also gives detailed explanations.
A. Checking before starting work

When conducting claims in the field, it is necessary to check first the following:
1. Are the power supply and voltage secured in accordance with the specifications?
2. Is the power supply properly grounded?
3. Is any equipment that repeatedly consumes a lot of electricity connected to the same power supply? (e.g.:
Electric noise sources such as elevator and air conditioner)
4. Are environmental conditions suitable for the machine?
High temperature and high humidity, direct sunlight, air ventilation, etc.
Levelness of the location on which the machine is installed.
5. Does the cause of poor images lie in the original itself?
6. Is density selected properly?
7. Is the original glass stained?
8. Is proper paper used for copy?
9. Are copy consumable replaced with new ones at their life? (e.g.: Developer, drum, cleaning blade, etc)
10. Is toner filled?
B. Checkpoints when conductions on-site service

Due attention should be paid to the following when repairing the machine.
1. Be sure to unplug the power cord from the power outlet. Also, when operating the machine with the power
supplied, be careful of the scan of the exposure unit and be sure not to get caught by the gear.
2. The fusing section may be very hot. Be careful not to get burnt when handling it.
3. The developing unit is strongly magnetized. Be careful not to bring a watch and instrument near to the unit.
4. Be careful not to damage the drum with a tool.
5. Be careful not to touch IC directly with bare hands.
227
8. UTILITY MENU Field Service Ver1.0 Sep.2006
8. UTILITY MENU
bizhub PRO C6500
8.1 List of utility mode
01 Scan Send 01 Address Edit

Address 02 E-mail Title Setting
03 E-Mail Text Setting
02 User Set- 01 System Set- 01 Language Setting
ting ting 02 Unit Setting
03 Feed Tray 01 Paper Setting
Setting 02 Feed Tray Auto Selection
03 ATS Permit Setting
04 Auto Paper Type
05 Dehumidification Fan
04 Reset Set- 01 Auto Reset Setting
ting 02 Mode Reset Setting
05 Default Screen Setting
06 Preset Zoom Setting
07 Power Save Setting
08 Time and Date Setting
09 Buzzer Set- 01 Buzzer Volume Regulation
ting
02 Buzzer for Job Stop Set
010 Key Response Time
011 Short cut 01 Application
Key Setting 02 Quality Adjust.(Copy)
03 Quality Adjust.(Scanner)
04 Quality Adjust. Area Set
012 Service Port Device
02 Initial Setting 01 Copy Initial setting
02 Scan Initial setting
03 Common Setting
04 Copy Setting
05 Scan Setting
06 Printer Set- 01 Gray Text Outline Enhance
ting 02 Thin Line Enhancement
03 Reversed Text Enhancement
04 Blur Prevention
228
Field Service Ver1.0 Sep.2006 8. UTILITY MENU
02 User Set- 07 Image Qual- 01 Screen
bizhub PRO C6500

ting ity Setting
02 Screen Initial setting
03 Original Density shift
04 ACS adjustment
08 Change Password
03 Machine 01 System Set- 01 Power Save Setting
Admin. Setting ting 02 Time and Date Setting
03 Weekly 01 Weekly Timer On/Off Set
Timer Setting 02 Timer Setting
03 Timer Action On/Off Set
04 Lunch Hour Off Setting
05 Timer Interrupt Password Set
04 Operation 01 Lock/Delete 01 Copy Mode Memory
Prohibit Set Mode Memory 02 Scan Mode Memory
02 Change Prohibit Setting
03 Scanner Prohibit Setting
05 Expert 01 AES Level Adjustment
Adjustment 02 Erase Adjust- 01 Non-Image Area Erase
ment 02 Erase Operating Setting
03 ADF Frame Erase
03 Printer Adjust- 01 Restart Timing Adjustment
ment 02 Centering Adjustment
03 FD-Mag. Adjustment
04 CD-Mag. Adjustment
05 Lead Edge Erase Adjustment
06 Registration Loop Adj.
07 Pre-registration Adj.
04 Finisher 01 Stapler Position Adj.
Adjustment 02 Multi Folder (Punch) Adj.
03 Multi Folder (Fold) Adj.
04 Multi Folder (PI) Adj.
05 Stacker Adjustment
06 Saddle Stitcher Adj.
07 RU Adjustment
05 Scanner 01 Restart Timing Adjustment
Adjustment 02 Centering Adjustment
03 FD-Mag. Adjustment
229
03 Machine 01 System Set- 05 Expert 06 Process 01 Front & Back Density

bizhub PRO C6500
Admin. Setting ting Adjustment Adjustment 02 Toner Density Sensor

03 Toner Quantity/Exposure
07 Quality 01 Printer Gamma Offset Adj.
Adjustment 02 Printer Gamma Offset Auto Adj
03 Printer Gamma Sensor Adj.
04 Image Quality Stability
05 Custom Screen
08 Execute Adjust Operation
06 List/Count
07 Size Setting 01 Orig. Glass Size Detect
02 ADF Original Size Detect
03 Orig. Glass Minimum Detect
04 K size
05 ADF/Orig. Glass Priority
06 PI Size Priority
02 Administrator Register
03 Scanner 01 Address Edit

Send Address 02 E-Mail Title Setting
03 E-Mail Text Setting
04 User Auth./ 01 Authentication Method
Account Track 02 User 01 Management Setting
Authentication 02 User Register
Set 03 User Counter
03 Account 01 Account Register
Track 02 Account Counter
04 Without Authentication
05 Network Set- 01 Machine NIC Setting
ting 02 E-Mail Initial Setting
06 Common Setting
07 Copy Setting
08 Scan Setting
09 System Con- 01 Administrator
nection
10 Security Set- 01 Administrator Password
ting 02 HDD Lock Password
03 Overwrite image data
04 Security Strengthen Set
04 Touch Screen Adjustment
230
Field Service Ver1.0 Sep.2006 8. UTILITY MENU
bizhub PRO C6500

Blank page
231
9. UTILITY MENU
bizhub PRO C6500
Note
This table shows the list of adjustment items when replacing a part. Items are numbered in a circle
by the priority if there is any.
After replacing the developer, do NOT print until the toner density sensor initial automatic adjustment completes.
When replacing the overall control board (OACB) due to damage of the board, be sure to remove
the NVRAM board (NRB) on the current OACB and install it to the new OACB.
Drum cartridge, Developer,

Transfer belt, Belt cleaner
Replacement parts/Others
Drum cartridge /Y,/M,/C,/K

Developer /Y,/M,/C,/K
Exposure of scanner/
After maintenance
Belt cleaner blade

implementation
Transfer belt
V mirror unit
CCD unit
Adjustment/setting items
blade
Machine Printer Adjustment Restart Timing Adjustment
Adjustment CD-Mag. Adjustment
Belt Line Speed Adjustment
Color Registration Adjustment
Color Registration/Manual
CD Skew Adjustment
Quality Adjustment Scanner smooth tone/color
Printer Gamma Offset Auto Adjustment
Printer gamma sensor adjustment
Printer Screen Gradation Adjustment
Process Drum Peculiarity Blade setting mode
Adjustment Adjustment Automatic gamma adjustment
LD bias adjustment
Automatic Developer Charge
TonerDensity Sensorunit
Initial drum rotation
System Setting Software SW Setting
Counter/Data Maintenance Counter
Parts Counter Count of special parts (reset)
State Confirmation I/O Check Mode
Finisher Stacker Adjustment Paper Width Adjustment
Adjustment Paper Length Adjustment
Punch Adjustment Paper Edge Detect Sensor Adj.
ISW ISW
Others Mirror unit positioning (require the jigs)
Dust-proof glass cleaning (Write unit)
Setting powder application
1st transfer roller installation direction (shaft groove
comes front side)
Transfer belt installation direction (UPSIDE mark comes
rear)
2nd transfer rollers/Up and /Lw installation direction
(Concave at the shaft edge comes front)
Fusing belt installation direction (lot number comes rear)
Fusing heater lamp installation direction (colored wiring
comes front)
Thermostat/UC, /UF, /L positioning (require the jigs)
NVRAM board (NRB) replacement
Main body NIC setting
Board DIPSW setting
Toggle switch setting
EEPROM remove and install
Stapler positioning (require the jigs)
Grip conveyance home sensor adjustment
232
Exposure lamp (L1)
Original glass
Write unit /K
Write unit /Y,M,C
Dust-proof glass /Y,M,C,K
Charging corona /Y,M,C,K
1st transfer roller /Y,M,C,K
Field Service Ver1.0 Sep.2006
2nd transfer roller /Up, /Lw

Image correction unit
Fusing belt
Fusing heater lamp /4
Thermostat /1 (TS1)
Thermostat /2 (TS2)
Thermostat /3 (TS3)
Stapler unit <FS-607>
Trimmer board assembly
Overall control board (OACB)
Printer control board (PRCB)
Image processingboard
(IPB)
FNS control board
(FNSCB) <FS-503>
FNS control board
(FNSCB) <FS-607>
LS control board (LSCB)
FD control board (FDCB)
PI drive board (PIDB)
Multi feed detection board
<FD>
Multi feed detection board
<PF>
Punch drive board (PDB) <PK>
Paper edge sensor
(PESB) <PK>
Hard disk /Y,/M,/C,/K
9. UTILITY MENU
233
bizhub PRO C6500
10. SERVICE MODE Field Service Ver1.0 Sep.2006
10. SERVICE MODE

bizhub PRO C6500
10.1 List of service mode

Adjustment/Setting Item Page
01 Machine 01 Printer Adjust- 01 Restart Timing Adjustment P.239
Adjustment ment 02 Centering Adjustment P.240
03 FD-Mag. Adjustment P.241
04 CD-Mag. Adjustment P.242
05 Lead Edge Erase Adjustment P.243
06 Registration Loop Adj. P.244
07 Pre-registration Adj. P.245
08 Belt Line Speed Adj. P.246
09 Writing Init. Pos. Memory P.246
10 Color Registration Adj. P.247
11 Color Registration/Manual P.248
12 PFU Dfeed Detect Adj. P.251
13 CD Skew Adj. P.251
14 Recall Standard Data P.252
02 Scanner Adjust- 01 Restart Timing Adjustment P.253
ment 02 Centering Adjustment P.254
03 FD-Mag. Adjustment P.255
03 Quality Adjust- 01 Scanner smooth tone/color P.257
ment 02 Printer gamma 01 Printer Gamma Offset Adj. P.258
adjustment 02 Printer Gamma Offset Auto Adj. P.260
03 Printer gamma sensor adj. P.262
04 Printer Screen Gradation Adj. P.265
03 Sharpness adjustment P.266
04 Contrast adjustment P.266
05 Image Distinction 01 Dot detect adjustment P.267
Level 02 Color text adjustment P.268
03 Dot/Text area adjustment P.269
06 ACS adjustment P.270
07 Density adjustment 01 AES adjustment P.271
02 Copy density adjustment P.272
03 Adjust Background P.273
04 B-Side Prevent P.274
08 Tone adjustment 01 Red P.275
02 Green P.276
03 Blue P.276
09 Recall standard data P.277
04 Non-Image Area Erase Check P.278
234
Field Service Ver1.0 Sep.2006 10. SERVICE MODE
bizhub PRO C6500

02 Process 01 High Voltage 01 1st transfer manual adj. P.280
Adjustment Adjustment 02 2nd transfer manual adj. P.280
03 HV adj. (separation AC) P.280
04 HV adj. (separation DC) P.280
05 Pre-transfer Guide HV check P.280
02 Drum Peculiar- 01 Blade setting mode P.280
ity Adj. 02 Automatic drum potential P.281
03 Auto gamma adjustment P.281
04 LD bias adjustment P.282
05 Automatic Developer Charge P.284
06 Toner Density SensorInit. P.287
07 Initial drum rotation P.287
03 Sensor output 01 Surface potential sensor P.288
check 02 Maximum density sensor P.288
03 Gamma sensor output P.288
04 Toner Density Sensor P.288
05 Drum Surface potential P.289
06 Humidity/Temperature P.289
07 Toner Density Return Mode P.290
04 Process Fine 01 Covered Margin Fine Adj. P.291
Adjustment 02 Develop Ac Bias Fine Adj. P.292
03 Develop AC Frequency P.293
04 Toner Density Fine Adj. P.294
05 Interval/Quan- 01 Drum TinyRotation Interval P.295
tity Adj. 02 Auto. Refresh Interval P.295
03 Toner Dens. Sensor Interval P.296
06 Recall standard data P.296
03 System Set- 01 Software SW Setting P.297
ting 02 Telephone Number Setting P.312
03 M/C Serial Number Setting P.312
04 Setup Date Input P.313
04 Counter/Data 01 Maintenance Counter P.314
02 Data Collection 01 Paper Size Counter(Total) P.317
02 Paper Size Counter(Copy) P.317
03 Paper Size Counter(Print) P.317
04 ADF Counter P.318
05 Coverage Data History P.319
06 Paper Jam History P.320
07 Jam Counter P.320
08 Copy Mode Counter(1) P.322
09 Copy Mode Counter(2) P.326
235

bizhub PRO C6500
04 Counter/ 02 Data Collection 10 SC Counter P.331

Data 11 Paper Jam Sectional Counter P.320
12 Failure Sectional Counter P.331
13 SC data of time series P.334
03 Parts Counter 01 Count of special parts P.335
02 Count of each parts P.345
05 State Con- 01 I/O Check Mode P.348
firmation
06 ADF Adjust- 01 ADF Original Size Adj. P.391
ment 02 ADF Orig.Stop Position Adj. P.392
03 ADF Sensor Adjustment P.393
04 ADF Registration Loop Adj P.394
07 Finisher 01 Stapler Position 01 Staple Center Position P.395
Adjustment *1 Adj. 02 Paper Width (staple) P.396
03 Paper Width (straight) P.397
02 Multi Folder 01 Paper Width Adjustment P.398
(Punch) Adj. 02 Hole-Punch Vertical 01 2-Hole Punch P.399
Pos. 02 3-Hole Punch P.399
03 4-Hole Punch P.399
03 Multi Folder 01 Half Fold Position Adj. P.400
(Fold) Adj. 02 Tri-Fold-in Pos. Adj. P.401
03 Tri-Fold-out Pos. adj. P.402
04 Double Parallel Pos. Adj. P.403
05 Z-Fold Position Adj. P.404
06 Gate Fold Position Adj. P.405
07 Fold Regist Loop Adj. P.406
04 Multi Folder (PI) Adj. P.406
05 Stacker Adjust- 01 Paper Width Adjustment P.407
ment 02 Paper Length Adjustment P.407
06 Saddle Stitcher 01 Staple Center Adj. P.408
Adj. 02 Staple Paper Width Adj. P.409
03 Staple Pitch Adjustment P.410
04 Half Fold Position Adj. P.411
05 Tri-Fold Position Adj. P.412
06 Fold Paper Width Adj. P.413
07 Trimming Adjustment P.414
08 Trimmer Receiver Adj. P.415
07 RU Adjustment 01 Curl Reform Direction P.415
08 Recall standard Data P.416
236
bizhub PRO C6500

07 Finisher 01 Saddle Stitcher Stopper Adj. P.417
Adjustment *2 02 Half Fold Stopper Adj. P.418
03 Punch Adjust- 01 Vertical Position Adj. P.419
ment 02 Horizontal Position Adj. P.420
03 Registration Adjustment P.421
04 Paper Edge Detect Sensor Adj. P.421
04 Tri-Fold Adjustment P.422
05 2 Pos. Staple Pitch Adj. P.423
06 Paper Inserter Tray Size Adj. P.424
07 Output quantity limit P.424
08 Firmware 01 ROM Version P.425
Version
09 CS Remote 01 CS Remote 01 E-Mail P.426
Care Care 02 Modem P.426
10 List Output Machine Management List P.446
Adjustment Data List P.446
Coverage Data List P.446
Font Pattern P.446
Communication Log List P.446
Memory Dump List P.446
11 Test Mode 01 Running Test Mode P.447
02 Test Pattern Output Mode P.448
12 ISW 01 ISW P.458
*1 Depending on which options among the FS-503, FD, LS, SD and RU are installed, the enabled adjustment
items changes.
*2 Depending on which option(s) among the FS-607, PK, and PI is (are) installed, the enabled adjustment
items changes.
237
10.2 Setting method

bizhub PRO C6500
Service mode allows you to adjust/set various settings on the machine. Data adjusted/set in this mode are
stored in NVRAM board (NRB).
10.2.1 Start and exit service mode

You can access the service mode while the power is both turned ON and OFF. In either way, the started service
mode is the same. Since starting up the service mode with the machine turned OFF skips the user mode, it is
preferred during machine setup before installing the consumables or when some malfunction code is occurring.
A. Starting and exiting service mode while the power is ON
1. Be sure that the ordinary copy screen is displayed.

2. Press [Utility/Counter] key.
3. "Utility Menu screen"
Press the hard keys in the following order:
Stop 0 0 Stop 0 1
Note
If a CE Authentication is set, input the password to enter the service mode.
4. "Service Mode Menu screen"
Service mode is started.
5. Select the item you want to set.
A setting screen corresponding to each item appears.
6. Press [Exit] to exit the service mode.
7. The new settings will be effective after reboot.
B. Starting and exiting service mode while the power is OFF
1. While pressing [Utility/Counter] key turn the sub power switch (SW2) ON.
Note
If a CE Authentication is set, input the password to enter the service mode.
Service mode is started.
3. Select the item you want to set.
A setting screen corresponding to each item appears.
4. Press [Exit] to terminate the service mode.
5. The new settings will be effective after reboot.
238
10.3 Machine adjustment
bizhub PRO C6500

10.3.1 Restart Timing Adjustment (Printer Adjustment)
Adjust the image leading edge timing.
This adjustment changes the restart timing of the registration roller to adjust the image position in sub-scanning
direction.
Note
Be sure the "FD-mag. Adjustment (Printer Adjustment)" have been adjusted before performing this
adjustment.
(See P.241)
A. Procedure

Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment Menu screen"
Press [01 Restart Timing Adjustment].
4. "Restart Timing Adjustment screen"
Press [T] or [S] to select the item you want to adjust, and press [COPY].This adjustment can be per-
formed for each feed tray (trays, ADU), paper size (large, small), and paper type (plain paper, thick paper).
Note
Large size: 300 mm and more (sub-scanning direction)
Small size: Less than 300 mm (sub-scanning direction)
Thick paper: Paper weight 106 g/m2 and more
5. "Copy screen"
Set the copy according to the item that has been adjusted and press the Start key to output a test pattern
(No. 16).
6. Check the leading edge timing.
20
Standard value 20 0.5mm
57gaf3c007na
7. When the value is not within the standard value, press the [SERVICE].
8. "Restart Timing Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -60 (shorter) to +60 (longer) 1 step = 0.1 mm
9. Repeat steps 4 to 8 until the standard value can be obtained.
239
10.3.2 Centering Adjustment (Printer Adjustment)

bizhub PRO C6500
Adjust the image mis-centering in main scanning direction on the printer.

This adjustment changes the laser writing start timing.
Note
Be sure the "CD-mag. Adjustment (Printer Adjustment)" have been adjusted before performing
this adjustment.
(See P.242)
A. Procedure

Press [02 Centering Adjustment].
4. "Centering Adjustment screen"
Press [T] or [S] to select the item you want to adjust, and press [COPY].
This adjustment can be performed for each feed tray (trays, ADU), paper size (large, small, 81/2 x 51/2 (trays
1 to 5) ), and paper type (plain paper, thick paper).
Note
5. "Copy screen"
(No. 16).
6. Fold the output page in half in main scanning direction, and check the discrepancy from the center line of
the print.
Standard value 0 1.5mm or less
7. When the value is not within the standard value, press [SERVICE].
8. "Centering Adjustment screen"
Setting range: -40 (image in back) to +40 (image in front) 1 step = 0.1 mm
240
10.3.3 FD-Mag. Adjustment (Printer Adjustment)
bizhub PRO C6500

Adjust the magnification in sub-scanning direction.
This adjustment changes the speed of the polygon motor and adjusts the image magnification.
Note
There are the following two methods to adjust the magnification of the printer in sub-scanning direction.
(1)FD-Mag. Adjustment (Printer Adjustment)
Perform this adjustment when the magnification in sub-scanning direction has changed because of the worn
registration roller or paper shrinkage by heat.
(2)Belt Line Speed Adj. (Printer Adjustment)
Perform this adjustment under the conditions not mentioned above.
Magnification adjustment on back side in sub-scanning direction is not reflected to the image in default. WHEN
ADJUSTING the magnification on back side, enter "User Setting - Common Setting" and turn the "Side 2 Lens
Adjustment mode" [On]. However, since the polygon motor speed is switched for back side, the print speed is
reduced up to 3/4.
A. Procedure

Press [03 FD-Mag. Adjustment].
4. "FD-Mag. Adjustment screen"
Select the item you want to adjust, and press [COPY].
This adjustment can be performed for both sides at a time (all trays) or for back side (each tray).
5. "Copy screen"
Select A3 or 11 X 17 paper and press Start key to output the test pattern (No. 16).
6. Check the magnification in sub-scanning direction.
Standard value: 0.5% or less (when in life-size) 205.7 1
205.7 1 mm or less
57gaf3c003na
Setting range Printer FD-Mag. (both sides at a time): -100 (shorter) to +100 (longer)
Other than the above: -80 (shorter) to +20 (longer)
1 step = 0.01%
9. Enter a value through the numeric buttons and press [<<SET].
241
10.3.4 CD-Mag. Adjustment (Printer Adjustment)

bizhub PRO C6500
Adjust the magnification in main scanning direction.

This adjustment changes the magnification in image processing prior to the laser exposure.
A. Procedure

Press [04 CD-Mag. Adjustment].
4. "CD-Mag. Adjustment screen"
This adjustment can be performed for both sides at a time (all trays) or for back side (each tray).
5. "Copy screen"
6. Check the magnification in main scanning direction.
Standard value: 0.5% or less (when in life-size)
190 1 mm or less
190
57gaf3c004na
Setting range: -100 (shorter) to +100 (longer) 1 step = 0.01%
242
10.3.5 Lead Edge Erase Adjustmet (Printer Adjustment)
bizhub PRO C6500

Adjust the image erasure amount of the leading edge.
A. Procedure

Press [05 LeadEdge Erase Asjustment].
4. "Lead Edge Erase Adjustment screen"
Press [COPY].
5. "Copy screen"
6. Check the leading edge erasure amount.
a
Standard value a: 4 mm or less
57gaf3c029na
8. "Lead Edge Erase Adjustment screen"
Setting range: -20 (narrower) to +40 (wider) 1 step = 0.1 mm
243
10.3.6 Registration Loop Adj. (Printer Adjustment)

bizhub PRO C6500
Adjust the paper loop amount in the registration roller section to remove paper skew and wrinkle, or paper jam-
ming in the registration section.
A. Procedure

Press [06 Registration Loop Adj.].
4. "Registration Loop Adjustment screen"
This adjustment can be performed for feed tray (trays, ADU), paper size (large, small, 150 mm or less of
width), and paper type (plain paper, thick paper).
Note
5. "Copy screen"
(No. 16).
6. If the problem is not solved, press [SERVICE].
7. "Registration Loop Adjustment screen"
Setting range: -99 (smaller) to +99 (larger) 1 step = 0.1 mm
244
10.3.7 Pre-registration Adj. (Printer Adjustment)
bizhub PRO C6500

Adjust the paper loop amount in the pre-registration roller section to remove paper skew and wrinkle, or paper
jamming in the pre-registration section.
A. Procedure

Press [07 Pre-registration Adj.].
4. "Pre-registration Adjustment screen"
This adjustment can be performed for feed tray (trays, ADU) and paper size (large, small).
Note
5. "Copy screen"
7. "Pre-registration Adjustment screen"
Setting range: -99 (smaller) to +99 (larger) 1 step = 0.1 mm
245
10.3.8 Belt Line Speed Adj. (Printer Adjustment)

bizhub PRO C6500
Adjust the magnification in sub-scanning direction.

This adjustment charges line speed of the transfer belt.
Note
There are the following two methods to adjust the magnification of the printer in sub-scanning
direction.
(1) FD-Mag. Adjustment (Printer Adjustment)
Perform this adjustment when the magnification in sub-scanning direction has changed because
of the worn registration roller or paper shrinkage by heat.
(2) Belt Line Speed Adjustment (Printer Adjustment)
Perform this adjustment under the conditions not mentioned above.
A. Procedure

Press [08 Belt Line Speed Adj.].
4. "Belt Line Speed Adjustment screen"
Press [COPY].
5. "Copy screen"
Standard value: 0.5% or less (when in life-size) 205.7 1
205.7 1 mm or less
57gaf3c003na
8. "Belt Line Speed Adjustment screen"
10.3.9 Writing Init. Pos. Memory (Printer Adjustment)
Note
Do not conduct this adjustment in the field.
246
10.3.10 Color Registration Adj. (Printer Adjustment)
bizhub PRO C6500

Perform this adjustment when there is a color registration error. Main Scan, Sub Scan, Horizontal (main scanning
direction magnification), and skew of color registration misalignment of Y, M, and C are automatically adjusted
relative to K.
Note
This adjustment has a large correction area than that of the color registration adjustment in the
user mode. If the malfunction code C-4520 appears, perform this adjustment.
Be sure the image adjustment of black have been adjusted before performing this adjustment.
A. Procedure

Press [10 Color Registration Adj.].
4. "Color Registration Adjustment screen"
Press [Start].
5. The color registration adjustment starts and a message "Completed" is shown in about 2 minutes.
If the error message appears, perform an error correction referring to the below.
Error 1: It does not converge within the standard value.
The patch density may be too light. Check around the drum unit and perform the auto gamma
0. Then conduct this adjustment again.
Error 2: The difference of the color registration is too much.
Check the installation position of the write unit.
Error 3: Other
The other malfunction other than the auto color registration adjustment may occur. Restart the
main body in the normal mode to check for malfunction code.
6. "Color Registration Adjustment screen"
Misalignment amounts of Y, M, and C of "Main Scan", "Sub Scan", "Horizontal", and "Skew" relative to K
are displayed on the panel. (unit: pixel)
247
10.3.11 Color Registration/Manual (Printer Adjustment)

bizhub PRO C6500
Measure the misalignment amount of Y, M, and C relative to K of "Main Scan", Mag.(ALL) (whole magnification in
main scanning), "Mag.(PART)" (partial magnification in main scanning), "Sub Scan", "Incline" (skew), and "Scan
Bend" (main scanning), and adjust Mag.(PART) manually.
Note
Be sure the "FD-Mag. Adjustment (Printer Adjustment)" have been adjusted before performing
this adjustment.
(See P.241)
Be sure the "CD-Mag. Adjustment (Printer Adjustment)" have been adjusted before performing
this adjustment.
(See P.242)
Complete the "Color Registration Adj. (Printer Adjustment)" have been adjusted before performing
this adjustment.
(See P.247)
A. Procedure

Press [11 Color Registration/Manual].
4. "Color Registration Manual Adjustment screen"
Press [COPY].
5. "Copy screen"
[3]
Select A3 or 11 X 17 paper and press Start to output
the test pattern. Place the outputted test pattern [1] [2]
on the original glass securely against the original
positioning plate /Lt [2] and the original positioning
plate /Rr [3], and close the DF or original cover.
Note
When placing the test pattern onto the original
glass, be sure to take care of the setting direc-
tion (with printing face down) and position.
Check that the settings for all colors (Y, M, C, K)
in the [Test Pattern Output Mode] is set to 255. If [1]
not, it will cause an error.
8050fs1011
248
6. Press [SERVICE].
bizhub PRO C6500

Press [Start] to scan the test pattern using the scanner.
7. Shows the misalignment amount of Y, M, and C relative to K of "Main Scan", "Mag.(ALL)" (whole magnifi-
cation in main scanning), "Mag.(PART)" (partial magnification in main scanning), Sub Scan, "Incline"
(skew), and "Scan Bend" (main scanning) at "Rest" section on the touch panel. (unit: pixel).
8. Make sure that "OK" is displayed for all the items. If the value is out of standard, "NG" and an error code
will appear.
If "NG" appears for "Main Scan", "Mag.(ALL)", "Sub Scan", or "Incline", perform the Color registration
adjustment again.
Error code Descriptions Causes

Error 1 Cannot detect the chart pattern Chart misplacement
Error 2 The chart is placed upside down Chart misplacement
Error 3 Cannot detect the chart pattern Different chart is placed
Error 4 Adjustment impossible Software bug
Error 5 Value is out of standard Retry the adjustment
Error 6 Non-volatile data abnormality Check the installation position of
the NVRAM board
Error 7 Accessing to unassigned memory Software bug
Error 8 Memory-related abnormality Software bug
Error 9 Program error Software bug
Error 10 Chart is skewed Chart misplacement
Error 11 Image header information read error Software bug
Error 12 Arguments setting error Software bug
Error 13 Measurement error Chart misplacement or chart fail-
ure
9. If "NG" appears for "Main Scan", "Mag.(ALL)", or

"Mag.(PART)", open the toner supply section and
loosen two screws [1] located beside the developing
unit of a color from which an "NG" is displayed, and
slide the adjusting plate [2] up and down to adjust the
"Mag.(PART)" (partial magnification in main scanning).
Moving the adjusting plate [2] upward reduces the
"Rest" of the "Mag.(PART)" (negative) and moving the
plate downward increases the "Rest" (positive).
Adjustment guideline
Move the adjusting plate [2] by referring to the "Rest"
of "Mag (PART)" (unit: pixel) displayed at the touch
panel. The scale of the adjusting plate [2] changes the [2]
"Rest" approx. 0.5 pixel per notch.
[1] a03uf3c007ca
249
10. Press [Return] to return to [Printer Adjustment Menu] screen.

bizhub PRO C6500
11. Perform the Color registration adjustment (printer adjustment) with reference to "10.3.10 Color Registra-
tion Adj. (Printer Adjustment)".
12. Repeat steps 3 to 11 until "OK" is displayed.
250
10.3.12 PFU DFeed Detect Adj. (Printer Adjustment)
bizhub PRO C6500

10.3.13 CD Skew Adj. (Printer Adjustment)

Adjust the CY2 lens in the write unit/K and corrects the image distortion of K in main scanning direction.
Note
Image distortion of K in main scanning direction cannot be corrected by the Color registration
adjustment. (Adjusts YMC only.)
Image distortion of K in main scanning direction can also be changed by conducting [Chart
Adjustment] of [Both Side Adj.] in the user mode.
A. Procedure

Press [13 CD Skew Adj.].
4. "Crosswise Direction Skew Adjustment screen"
Press [COPY].
5. "Copy screen"
Note
When the Start key is pressed, CY2 lenses of YMCK are adjusted and the Color registration
adjustment is automatically started. When the adjustment is complete (approx. two minutes),
test pattern (No. 16) will be printed.
6. Check the skew in main scanning direction.
Standard value: 0.3% or less (difference between
280mm diagonal lines "a. b" is 0.84 mm or less) b
a03uf3c001ca
7. If the value is out of spec, press [SERVICE].

8. "Crosswise Direction Skew Adjustment screen"
Setting range: -30 to +30 1 step = 0.01 mm
251
10.3.14 Recall Standard Data (Printer Adjustment)

bizhub PRO C6500
Restore the printer adjustment set values to factory initial data or installation initial data.
Note
Adjustment data of "Color Registration Adj.", "Color Registration/Manual", "PFU Dfeed detect
Adj.", and "CD Skew Ad." are not restored.
A. Procedure

Press [14 Recall Standard Data].
4. "Recall Standard Data screen"
Press [Factory Initial Data] or [Installation Initial Data].
Note
Selecting [Factory Default Data] restores various set values to factory initial data.
Selecting [Installation Initial Data] restores to the adjustment values stored when I/O check
mode (code "91-00") was conducted.
5. Press [Yes] to restore standard data.
Press [No] to cancel the operation.
252
10.3.15 Restart Timing Adjustment (Scanner Adjustment)
bizhub PRO C6500

Adjust the image leading edge timing when scanning in platen mode.
This adjustment changes read start timing when scanning original in sub-scanning direction.
Note
Be sure the "Restart Timing Adjustment (Printer Adjustment)" have been adjusted before perform-
ing this adjustment.
(See P.239)
A. Procedure

Press [02 Scanner Adjustment].
3. "Scanner Adjustment Menu screen"
Press [01 Restart Timing Adjustment].
4. "Scanner Re-start Timing Adjustment screen"
Press [COPY].
5. "Copy screen"
Select A3 or 11 x 17 paper. Set the test chart to the original glass and press Start key.
Standard value: 0 1.5mm
8. "Scanner Re-start Timing Adjustment screen"
When the value is not within the standard value, press [SERVICE].
Setting range: -10 (image faster) to +20 (image slower) 1 step = 0.1 mm
253
10.3.16 Centering Adjustment (Scanner Adjustment)

bizhub PRO C6500
Adjust the image mis-centering of the main scan direction when scanning from the original glass and DF.
Note
Be sure the "Centering Adjustment (Printer Adjustment)" have been adjusted before performing
this adjustment.
(See P.240)
A. Procedure

Press [02 Centering Adjustment].
4. "Scanner Centering Adjustment screen"
5. "Copy screen"
When you select [ADF Centering Adj-Front] or [ADF Centering Adj-Back], set the "Adjustment chart" on
the DF, select A3 or 11 X 17 paper and press Start key. When you select [Orig. Glass Left Image], set the
"Test chart" on the original glass, select A3 or 11 X 17 paper and press Start key.
6. Fold the output page in half in main scanning direction, and check the discrepancy from the center line of
the print.
Standard value (platen mode): 0 1.5mm or less
Standard value (DF mode): 0 2.0mm or less
8. "Scanner Centering Adjustment screen"
Setting range: -30 (image in front) to +30 (image in back) 1 step = 0.1 mm
254
10.3.17 FD-Mag. Adjustment (Scanner Adjustment)
bizhub PRO C6500

Adjust the magnification in sub-scanning direction in platen mode and DF mode.
This adjustment changes scan speed.
Note
Be sure the "FD-Mag. Adjustment (Printer Adjustment)" have been adjusted before performing
this adjustment.
(See P.241)
A. Procedure

Press [03 FD-Mag. Adjustment].
4. "Scanner FD-Mag. Adjustment screen"
Press [COPY].
5. "Copy screen"
Place a test chart on the original glass, select A3 or 11 X 17 paper and press Start key.
Standard value: 0.5% or less (same size)
200 1 mm or less
200
57gaf3c005na
8. "Scanner FD-Mag. Adjustment screen"
255
10.3.18 Recall Standard Data (Scanner Adjustment)

bizhub PRO C6500
Restore the scanner adjustment set values to factory initial data or installation initial data.
A. Procedure

Note
256
10.3.19 Scanner smooth tone/color (Quality Adjustment)
bizhub PRO C6500

Conduct the gradation correction of the scanner. When color reproduction is a poor condition, usually conduct
the "Auto gamma adjustment" of the "Process Adjustment".
When changing the CCD unit, exposure lamp (L1), original glass or each scanner mirror, conduct this adjust-
ment.
Caution:
Scanner gradation (gamma) has been adjusted for each machine at factory. Please be noted that
the scanner gradation data is overwritten to the average value if the [Adj. data reset] in the "Scan-
ner Smooth Tone/Color Adjustment screen" is pressed.
Once [Adj. data reset] is pressed, previous data cannot be restored.
A. Procedure
1. After replacing the part(s), set a "Color chart" on the original glass, A3 or 11 X 17 paper and press Start
key.
Note
Press the hard key on the operation panel, not the soft key on the touch panel.
2. Check if there is no image background or problem in color balance.
3. If there is abnormality, enter Service mode.
Press [03 Quality Adjustment].
6. "Quality Adjustment Menu screen"
Press [01 Scanner smooth tone/color].
7. "Scanner Smooth Tone/Color Adjustment screen"
Press [Adj. data reset].
Caution:
Scanner gradation (gamma) has been adjusted for each machine at factory. Please be noted
that the scanner gradation data is overwritten to the average value if the [Adj. data reset] in
the "Scanner Smooth Tone/Color Adjustment screen" is pressed.
Once [Adj. data reset] is pressed, previous data cannot be restored.
8. Press the [YES] key to overwrite the scanner gradation data to average value. Press [No] to cancel the
operation.
257
10.3.20 Printer gamma adjustment (Quality Adjustment)

bizhub PRO C6500
When the color reproduction is in poor condition, conduct this adjustment to correct the gradation.
Note
Be sure the "Auto gamma adjustment" have been adjusted before performing this adjustment.
(See P.281)
This adjustment is not reflected on the output from the IC.
(1) Printer Gamma Offset Adj.

Conduct this adjustment when the color reproduction varies with copy modes to adjust the gradation and the
background density in a high light area.
Note
To adjust the printer gamma, perform the "Printer Gamma Offset Auto Adj." (See P.260). Only per-
form this adjustment when you want to make fine adjustments manually.
a. Procedure

Press [02 Printer gamma adjustment].
4. "Printer Gamma Adjustment Menu screen"
Press [01 Printer Gamma Offset Adj.].
5. "Printer Gamma Offset Adjustment screen"
Press [Next] or [Previous] to select the screen you want to adjust.
Note
Line1, Line2, Dot1 and Dot2 correspond to the screen names in user mode.
Contone is a screen used in the character section of Line1, Line2, Dot1, and Dot2.
ED is a screen used when "Compression" is selected in user mode.
Contone does not require the adjustment.
6. Press [COPY].
7. Select A4 or 81/2 X 11 paper and press Start key to print a test pattern.
8. Check the printed test pattern.
[1]
Make sure that the high light density starting section
of C and K is uniform, and even between the gray
Y
reference lines [1].
M
C
K
8050fs1015
9. If they are not even, press [SERVICE].
258
10. "Printer Gamma Offset Adjustment screen"
bizhub PRO C6500

Press the button of a color (C or K) you want to adjust, enter a value through the numeric button and press
[<<SET].
Setting range: -128 (lighter) to +127 (darker)
12. Take notice of the gray gradation pattern [1] created
in C, M and Y, make sure that the gray balance at the Y
square marks line [2] and [3] is the same. M
C
K
[1]
[6] [5] [4] [2] [3] 8050fs1016
13. If the gray balance is not the same, press the color (Y or M) you want to adjust, enter a value through the
numeric buttons and press [<<SET].
Setting range: -128 (lighter) to +127 (darker)
How to match the gray balance.
Take notice of the gray block [4] made up of 49 patches created in C, M and Y. In the 49 patches, M gets
darker toward right. And Y gets darker downward. C remains unchanged. The patch [5] at the center is
the same color as the gray [2]. The patches [6] positioned at the four corners of the patch [5] is the same
color as the gray [3]. Out of the 49 patches, select a gray of the same gray balance as the gray [6].
e.g.) When a patch on the lower right side is more suitable than the patch [5] at the center: Adjust M and
Y in the darker direction.
e.g.) When a patch on the upper left side is more suitable than the patch [5] at the center: Adjust M and Y
in the lighter direction.
14. Press [COPY].
15. Select A4 or 81/2 X 11 paper and press Start key to print a test pattern.
259
(2) Printer Gamma Offset Auto Adj.

bizhub PRO C6500
Conduct this adjustment when the color reproduction varies with copy modes to adjust the gradation and the
background density in a high light area.
Note
To adjust the printer gamma, perform this adjustment. Perform "Printer Gamma Offset Adj." (See
P.258) when you want make fine adjustments manually.
a. Procedure

Press [02 PrinterGammaOffsetAutoAdj.]
5. "Printer Gamma Offset Automatic Adj. screen"
Press [Next] or [Previous] to select the screen you want to adjust.
Note
The adjustable screens are the same as the ones in Printer Gamma Offset Adjustment.
The printer gamma offset value of each YMCK displayed are the current values, and they are
linked with the "Printer Gamma Offset Adj." values.
6. Press [Readjust].
To readjust press [Yes], and press [No] to cancel the operation.
Note
When the gradation in high light area is way off, press [Adj. data reset] and reset the printer
gamma offset value to 0, then press [Readjust].
7. Press [COPY].
8. "Copy" screen
Select the A4 (for metric machine) or 81/2 x 11 (for inch machine) paper and press START key to print a test
pattern.
260

[3] [4]
bizhub PRO C6500

Returns to the adjustment screen automatically when
test pattern is printed.
Place the outputted test pattern [1] on the original
glass securely against the original positioning plate/Lt
[3] and the original positioning plate/Rr [4].
[2]
Note
Set the test pattern so that the green triangular
mark [2] comes to the left side.
(printed side face down)
[1]
a03uf3c030ca
10. Place 10 sheets of copy paper (white) on top of the test pattern and close the DF or the original cover.
Note
Be sure to use white copy paper. Otherwise, the printer gamma cannot be corrected properly.
11. Press [Start].
12. The test pattern is scanned and the current YMCK values are updated.
Note
Since the scanned result at the first scan is not examined, a "Completed" message does not
appear after the first scan.
The quality judgement is made from the second scan. Make sure to repeat step 8 to 11 until the
"Completed" message appears.
Press [COPY].
14. Perform the steps 8 to 11.
15. Confirm that "Completed" is displayed. If message other than "Completed" is displayed, repeat steps 13
to 14.
261
(3) Printer gamma sensor adj.

bizhub PRO C6500
When a poor color reproduction results even after the "Auto gamma adjustment" of the "Process Adjustment",
conduct this adjustment to correct gradation.
The printer gamma correction that is performed automatically on regular basis uses PGC sensor to read the pat-
tern on the transfer belt and there is a possibility that due to characteristic changes of PGC sensor, correction
may not be precise. This adjustment uses the scanner to correct the PGC sensor, enabling precise printer
gamma correction.
Note
Normally, use white paper to carry out this adjustment. The color of test pattern changes accord-
ing to the colored paper, therefore precise adjustment cannot be gained.
If customer want to print to colored paper, carry out this adjustment using the paper customer
wish to use and gain color reproduction supporting that colored paper.
To reset the data to factory default, press [Adj. data reset]. Press [Yes] to reset the printer gamma
sensor adjustment to the factory default data, and [No] to keep the current data.
a. Procedure

Press [03 Printer gamma sensor adj.].
5. "Printer Gamma Sensor Adjustment screen"
Select the screen you want to adjust.
Note
The adjustable screens are the same as the ones in Printer Gamma Offset Adjustment.
Whichever screen adjustment is carried out, perform the Contone adjustment together.
6. Press [COPY].
7. Select the A4 (for metric machine) or 81/2 x 11 (for inch machine) paper and press START key to print a test
pattern.
262
8. "Please load output paper..."screen"

[3] [4]
bizhub PRO C6500

Returns to the adjustment screen automatically when
test pattern is printed.
Place the outputted test pattern [1] on the original
glass securely against the original positioning plate /
Lt [3] and the original positioning plate /Rr [4].
[2]
Note
Set the test pattern so that the green triangular
mark [2] comes to the left side. (printed side
face down)
[1]
8050fs1017
9. Place 10 sheets of copy paper (white) on top of the test pattern and close the DF or the original cover.
Note
Be sure to use white copy paper. Otherwise, the printer gamma cannot be corrected properly.
10. Press [Start].
11. If the chart is scanned and it is normal, the gamma sensor adjustment will be carried out, printer gamma
correction is executed and "Completed" message will be displayed.
263
12. When an abnormality occurs, an error code is displayed for every cause. Correct the error referring to the
bizhub PRO C6500
following and repeat steps 6 to 11.
Error code Descriptions Causes

Error 1 A crossmark cannot be detected Chart misplacement
Error 2 The chart is placed upside down Chart misplacement
Error 3 Cannot detect the chart pattern Different chart is placed
Error 4 Adjustment impossible Software bug
Error 5 Value is out of standard Retry the adjustment
Error 6 Non-volatile data abnormality Check the installation position of
the NVRAM board
Error 7 Accessing to unassigned memory Software bug
Error 8 Memory-related error Software bug
Error 9 Program error Software bug
Error 10 Chart is skewed Chart misplacement
Error 11 Image header information read error Software bug
Error 12 RBG data error Chart is different, or software bug
Error 13 Arguments setting error Software bug
Error 31 Sensor value error Retry the adjustment
Error 51 Regression calculation error Retry the adjustment
Error 52 Sequential number overflow Software bug
Error 53 Regression order error Software bug
Error 54 Select screen information error Software bug
Error 55 Color information error Software bug
264
(4) Printer Screen Gradation Adj
bizhub PRO C6500

Adjust tone jump (in which gradation is not continuous).
Note
Perform this adjustment after replacing the image processing board (IPB).
a. Procedure

Press [04 Printer Screen Gradation Adj.].
5. "Printer Screen Gradation Adjustment screen"
Press [COPY].
6. Select A4 or 81/2 X11 paper and press Start key to print a test pattern.
7. Five sheets will be printed automatically so check that there are no tone jumps on the test patterns.
8. If tone jump has occurred, press [SERVICE].
9. "Printer Screen Gradation Adjustment screen"
Select the color that the tone jump has occurred in.
10. Enter the number subtracted one from the current value and press [<< SET].
Setting range: -3 to +1
11. Repeat steps 5 to 10 until there is no tone jump.
265
10.3.21 Sharpness adjustment (Quality Adjustment)

bizhub PRO C6500
Conduct the sharpness adjustment or, this is carried out when moire reproduced.
Perform this adjustment to change the center value of the sharpness adjustment in user mode.
Note
This adjustment is only effective for images scanned by the scanner.
A. Procedure

Press [03 Sharpness adjustment].
4. "Sharpness Adjustment screen"
Press [COPY].
5. "Copy screen"
Place a "Color chart" on the original glass, select A3 or 11 X 17 paper, and press Start.
6. Press [SERVICE].
Setting range: -5 (soft/less moire) to +5 (sharp/more moire)
8. Repeat steps 4 to 7 until the appropriate value can be obtained.
10.3.22 Contrast adjustment (Quality Adjustment)

Adjust the contrast.
Perform this adjustment to change the center value of the contrast adjustment in user mode.
Note
A. Procedure

Press [04 Contrast adjustment].
4. "Contrast Adjustment screen"
Press [COPY].
5. "Copy screen"
Place a "Color chart" on the original glass, select A3 or 11 X 17 paper, and press Start.
6. Press [SERVICE].
Setting range: -5 (contrast increase) to +5 (contrast decrease)
266
10.3.23 Image Distinction Level (Quality Adjustment)
bizhub PRO C6500

Adjust the threshold value of original image distinction.
Note
The scanned image is distinguished into text, photo, dot, and colored text areas in image process-
ing, and a screen to be used is determined according to the distinction.
This adjustment is used to increase the distinction accuracy of the original that the areas are
incorrectly distinguished once.
To increase the distinction range of photo, perform the adjustment in user mode.
(1) Dot detect adjustment

Adjust the dot distinction threshold value of the original image.
a. Procedure

Press [05 Image Distinction Level].
4. "Image Distinction Level Menu screen"
Press [01 Dot detect adjustment].
5. "Dot Detect Adjustment screen"
Press [COPY].
6. Place an original you want to adjust on the original glass, select A3 or 11 X 17 paper, and press Start key.
7. Dot detect pattern will be printed.
By this output pattern, you can find out what this image was distinguished into.
Cyan section: Distinguished as dot
White section: Distinguished as photo
Black section: Distinguished as black text
Magenta section: Distinguished as colored text
8. Press [SERVICE].
9. "Dot Detect Adjustment screen"
Select the color you wish to adjust, enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (dot area decrease) to +5 (dot area increase)
267
(2) Color text adjustment

bizhub PRO C6500
Adjust the color text distinction threshold value of the original image.
Perform this adjustment to change the center value of the color text distinction function in user mode.
a. Procedure

Press [02 Color text adjustment].
5. "Color Text Adjustment screen"
Press [COPY].
7. Color text detect pattern will be printed.
Magenta section: Distinguished as colored test
8. Press [SERVICE].
9. "Color Text Adjustment screen"
Setting range: -5 (color text area decrease) to +5 (color text area increase)
268
(3) Dot/Text area adjustment
bizhub PRO C6500

Adjust the dot distinction and text distinction threshold values of the original image.
Perform this adjustment to change the center value of the text photo distinction function in user mode.
a. Procedure

Press [03 Dot/Text area adjustment].
5. "Dot/Text Area Adjustment screen"
Press [COPY].
7. Dot/text detect pattern will be printed.
Cyan section: Distinguished as dot
White section: Distinguished as photo
Magenta section: Distinguished as colored test
8. Press [SERVICE].
9. "Dot/Text Area Adjustment screen"
Setting range: -5 (dot area increase/text area decrease) to +5 (dot area decrease/text area increase)
269
10.3.24 ACS adjustment (Quality Adjustment)

bizhub PRO C6500
Perform this adjustment when ACS (Automatic color selection) function does not work properly.
Note
A. Procedure

Press [06 ACS adjustment].
4. "Place original and touch [SCAN] screen"
Place an original that the ACS does not work properly on the original glass and press [Scan].
5. Next to the "JUDGE:", the result "COLOR" or "BLACK" will be displayed.
Setting range: -5 (black) to +5 (color)
270
10.3.25 Density adjustment (Quality Adjustment)
bizhub PRO C6500

Adjust the AES density, copy density, background density, and B-side (see-through image) density.
This adjustment moves in parallel with shade direction without changing the printer gamma curve form and
adjusts the copy density.
Note
(1) AES adjustment

Adjust to change the center value selected in automatic copy density function in user mode.
a. Procedure

Press [07 Density adjustment].
4. "Density Adjustment Menu screen"
Press [01 AES adjustment].
5. "AES Adj. -Set value then touch [SCAN] screen"
Place an original that you want to change the AES density on the original glass and press [Scan].
6. Next to the "RESULT:", the numeric value will be displayed.
7. If the "RESULT" is other than 0, enter a value through the numeric buttons and press [<<SET].
(e.g.: If the "RESULT" is 2, input -2).
Setting range: -5 to +5
8. Repeat steps 5 to 7 until the "RESULT" becomes 0.
271
(2) Copy density adjustment

bizhub PRO C6500
Adjust the density for copying.

Perform this adjustment to change the center value of the "Original Density Shift" in user mode.
a. Procedure

Press [02 Copy density adjustment].
5. "Copy Density Adjustment screen"
Press [T] or [S] to select the item you want to adjust.
6. Press [COPY].
7. "Copy screen"
Select the mode to adjust, select A3 or 11 X 17 paper, place a "Color chart" on the original glass, and
press Start key.
8. Press [SERVICE].
9. "Copy Density Adjustment screen"
Setting range: -5 (lighter) to 5 +(darker)
272
(3) Adjust Background
bizhub PRO C6500

Adjust the background density (density of highlighted area) for copying.
In user mode only a batch adjustment is enabled. Therefore, it is impossible to perform individual adjustment for
original settings or color modes.
a. Procedure

Press [03 Adjust Background].
5. "Background Adjustment screen"
6. Press [COPY].
7. "Copy screen"
Select the mode to adjust, select A3 or 11 X 17 paper, place a "Test chart" on the original glass, and press
Start key.
8. Press [SERVICE].
9. "Background Adjustment screen"
273
(4) B-side Prevent

bizhub PRO C6500
Adjust the density of see-through image on back side of paper (density for shadow area) for copying.
In user mode only a batch adjustment is enabled. Therefore, it is impossible to perform individual adjustment for
original settings or color modes.
a. Procedure

Press [04 B-Side Prevent].
5. "B-Side Prevent screen"
6. Press [COPY].
7. "Copy screen"
Select the mode to adjust, select A3 or 11 X 17 paper, place a text chart on the original glass, and press
Start key.
8. Press [SERVICE].
9. "B-Side Prevent screen"
Setting range: -5 (lighter) to 0
274
10.3.26 Tone adjustment (Quality Adjustment)
bizhub PRO C6500

Conduct the tone adjustment of red, green or blue.
Perform this adjustment to change the center value for the "Hue-Fine Adjustment" in the user mode.
Note
(1) Red
Adjust the density of red.
a. Procedure

Press [08 Tone Adjustment].
4. "Tone Adjustment Menu screen"
Press [01 Red].
5. "Red screen"
Press [COPY].
6. Select A3 or 11 X 17 paper, place a "Color chart" on the original glass, and press Start key.
7. Press [SERVICE].
9. Repeat steps 5 to 8 until it is appropriate.
275
(2) Green
bizhub PRO C6500
Adjust the density of green.
a. Procedure

Press [02 Green].
5. "Green screen"
Press [COPY].
7. Press [SERVICE].
(3) Blue
Adjust the density of blue.
a. Procedure

Press [03 Blue].
5. "Blue screen"
Press [COPY].
7. Press [SERVICE].
276
10.3.27 Recall standard data (Quality Adjustment)
bizhub PRO C6500

Restore the quality adjustment set values to factory initial data or installation initial data.
Note
Adjustment data of "Scanner smooth tone/color" is not restored.
A. Procedure

Press [09 Recall standard data].
Note
277
10.3.28 Non-Image Area Erase Check

bizhub PRO C6500
When installing the copier or moving its installation location, check to see if the "Non-Image Area Erase" of the
application function works satisfactorily. This also automatically adjusts sensitivity to correctly detect the non-
image area.
Preparation
Open the DF or the original cover fully.
Do not put anything on the original glass.
Clean the original glass.
A. Procedure

Press [04 Non-Image Area Erase Check].
3. "Non-Image Area Erase check screen"
Press [Start].
4. Check that the message below is displayed.
NORMAL adjustment selected.

The machine is set to appropriate parameters for Non-image Area Erase.
If any other message appears, refer to "B. Error message and Handling", and perform the Non-Iimage
Area Erase Check again.
278
B. Error message and Handling
bizhub PRO C6500

If an error is detected in the Non-Image Area Erase Check, error message as the following is displayed.
(1) Error message -1
Adjust for Moderate Brightness.

The Non-image area erase function may not operate correctly with dark (density) originals.
Handling 1
When the "Non-image area erase" function is not used very frequently, or when copy originals that have a dark
background are not copied very frequently in non-image area erase, the copier can be used in the current instal-
lation location. However, when copy originals that have a dark background are frequently copied, install the
copier in a location where less external light gets in (darker) than the present location, and check the non-image
area erase check mode again.
(2) Error message -2
Adjust for Extreme Brightness.

In many case, the non-image area erase function will not operate correctly.
Handling 2
When the"Non-image area erase" function is not used very frequently, the copier can be used in the current
installation location. However, if the "Non-image area erase" function is frequently used, install the copier in a
location where less external light gets in (darker) than the present location, and check the non-image area erase
check mode again. At this time, when there is a bright light source such as a fluorescent light installed directly
above the copier, reconsider the installation location, or take some measures to shield the light source and
check the mode again.
279
10.4 Process Adjustment

bizhub PRO C6500
10.4.1 1st transfer manual adj. (High Voltage Adjustment)

10.4.2 2nd transfer manual adj. (High Voltage Adjustment)

10.4.3 HV adj. (separation AC) (High Voltage Adjustment)

Must not be used during maintenance/repair.
10.4.4 HV adj. (sepration DC) (High Voltage Adjustment)

10.4.5 Pre-transfer Guide HV check (High Voltage Adjustment)

Do not use this adjustment in the field.
10.4.6 Blade setting mode (Drum Peculiarity Adj.)

Perform this adjustment when changing the belt cleaning blade or the transfer belt. In this mode, toner is applied
onto the transfer belt then cleaned with the belt cleaning blade. This prevents the damages of the transfer belt
and the belt cleaning blade.
A. Procedure

Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [02 Drum Peculiarity Adj.].
3. "Drum Peculiarity Adjustment Menu screen"
Press [01 Blade setting mode].
4. "Blade Setting Mode screen"
Press [Start]. This process completes in about 15 seconds and complete message is shown on the
screen.
280
10.4.7 Automatic drum potential (Drum Peculiarity Adj.)
bizhub PRO C6500

Measure the charging potential of each drum of Y, M, C, and K to adjust the developing bias value and the
charging voltage automatically. This adjustment is not necessary in the field. (Because this adjustment is
included in the "Auto gamma adjustment 0".)
A. Procedure
1. "Service Mode Menu" screen

2. "Process Adjustment Menu" screen
3. "Drum Peculiarity Adjustment Menu" screen
Press [02 Automatic drum potential].
4. "Automatic Drum Potential screen"
Press [Start]. This process completes in about 10 seconds and the charging potential is displayed for
each line speed (1/1 speed, 2/3 speed and 1/2 speed) and for each color (Y, M, C and K) on the screen,
then a completion message will appear.
10.4.8 Auto gamma adjustment (Drum Peculiarity Adj.)

Adjust image stabilization automatically.
A. Procedure

2. "Process Adjustment Menu" screen
3. "Drum Peculiarity Adjustment Menu" screen
Press [03 Auto gamma adjustment]].
4. "Automatic Gamma Adjustment screen"
Press [Start]. This process completes in about 3.5 minutes and the developing DC bias value is displayed
for each line speed (1/1 speed, 2/3 speed and 1/2 speed) and for each color (Y, M, C and K) on the
screen, then a completion message will appear.
Note
There are eight kinds of the "Auto gamma adjustment" (0 to 7), however, conduct "Auto gamma
adjustment 0" only in the field.
"Automatic gamma adjustment 0": Perform the Dmax density adjustment, dot diameter adjust-
ment, automatic drum potential adjustment, and the gamma adjustment for all screens.
"Automatic gamma adjustment 1 to 7": Performs the image stabilization adjustment by screen.
When an abnormality occurs, an error code is displayed. Correct the error referring to the fol-
lowing.
Error 1: The gamma correction is unavailable due to the abnormal PGC sensor output.
When an error occurs, machine is controlled by using a correction value used
previously.
281
10.4.9 LD bias adjustment (Drum Peculiarity Adj.)

bizhub PRO C6500
Perform this adjustment after replacing the write unit.
Note
Do not perform this adjustment except when replacing the write unit.
A. Procedure
1. Check the number on the barcode [1] pasted on

the new write unit and replace it.
* A177 B174 *
a03uf0c000ca
2. Enter Service mode.

Press [04 LD bias adjustment].
6. "LD Bias Adjustment screen"
Press [T] or [S] and select the color of the replaced write unit.
e.g.) After exchanging write unit/Y, press [Y1 Adjustment Data].
7. Input the number written on the barcode of the replaced write unit and press [<< SET]
e.g.) Barcode shown in step 1 was attached to the write unit/Y,
[Y1 Adjustment Data]: Input A value, 177
[Y2 Adjustment Data]: Input B value, 174
8. Press [Return] and press [SERVICE].
Press [05 State Confirmation] and press [01 I/O Check Mode].
282
10. Execute LD1/2 alarm data clear of the color that corresponds the write unit you have replaced.
bizhub PRO C6500

"Output check"
37-91: LD1/2 alarm data clear/Y
37-92: LD1/2 alarm data clear/M
37-93: LD1/2 alarm data clear/C
37-94: LD1/2 alarm data clear/K
11. Execute the LD alarm measurement in "Output check" 37-00.
37-00: LD alarm measurement
Note
LD alarm data (laser power of the laser diode) can be checked using "Adjustment Data List" in
"List output".
"Default" in "Adjustment Data List" shows first measurement data, which is the value obtained
when executing 37-00 after clearing the LD alarm data by "37-9*".
"Setting" in "!Adjustment data list normally shows "000". Measurement result of the LD alarm
data obtained by executing 37-00 will appear in the section, and the result will be overwritten
each time 37-00 is executed.
The value of the LD alarm level will increase as the laser diode deteriorates.
Steps 8 to 11 described above are the procedures to manage the history of the write unit
replacement.
12. Executing the LD1/2 Laser emission timing adjustment (main scanning) in "Output check" 46-00. (Adjust-
ment time: Max. 1 minute)
Note
The adjustment is performed for all four colors at a time. "FIN" will appear in the "OUT" column
displayed on the touch panel when the adjustment is completed successfully.
If an abnormality is detected, an error code will be displayed
NG1 #: Deviation amount is larger than 70/100 pixel
NG2 #: Deviation amount is larger than 15/100 pixel
(Y, M, C, or K will appear at "#" to indicate which write unit is causing the error.)
13. Action when an error code displays
When abnormality is found for two or more write units, only one error code of the color with a high priority
(priority order is YMCK) is displayed. Therefore, replace a damaged write unit according to the error code
and repeat 46-00 until "FIN" is displayed.
e.g.) When write unit/Y and /K are damaged.
"NG1Y" will displayed by the first execution of 46-00 Replace the write unit/Y.
"NG1K" will displayed by the second execution of 46-00 Replace the write unit/K.
"FIN" will displayed by the third execution of 46-00.
283
10.4.10 Automatic Developer Charge (Drum Peculiarity Adj.)

bizhub PRO C6500
In this mode, new developers are automatically charged after the current developers being discharged from the
developing unit manually.
Note
Always carry out the "Toner density sensor initial auto. adjustment" after replacing the developer.
If printing is started without performing the "Toner density sensor initial auto. adjustment", a
proper image density cannot be obtained, and the developers need to be replaced.
Do not open the cover of the developing unit. Otherwise, dust gets in the unit causing image fail-
ure.
A. Procedure
1. Open the toner supply section.(See P.33)

2. Remove the three screws [1] and remove the upper
[2] [1]
cover/Fr [2].
a03uf3c012ca
3. Pull out the supporting shaft [1].

[2] [5] [1] [4]
4. Loosen the two screws [2] and remove the devel-
oper charging plate [3].
5. Loosen the two screws [4] and remove the devel-
oper charging funnel/Lw [5].
[3] a03uf3c013ca
284
6. Set the developer charging plate [2] to the shoulder
bizhub PRO C6500

[1] [2]
screws [1] provided above the developing unit of a
color into which you are going to charge develop-
ers.
[1] [2]
a03uf3c014ca
285
7. Set the developer charging funnel /Lw [2] to the

bizhub PRO C6500
[3] [2] [1]

developer charging plate [1].
Note
Be sure to attach the tip of the developer
charging funnel/Lw [2] securely to the toner
supply opening [3].
a03uf3c015ca
8. Set the developer charging funnel/Up [2] packaged

[2] [1]
together with developer to the developer charging
funnel/Lw [1].
Note
The developer charge funnel/Up [2] is pack-
aged together with each developer. Be sure not
to reuse the funnel.
a03uf3c016ca
9. Enter Service mode.

Press [05 Automatic Developer Charge].
13. "Automatic Developer Charge screen"
Select the color of developer.
14. Press the [Start], then pour a new developer into the developer charging funnel/Up.
15. Make sure that the developer has been charged successfully before pressing the [CANCEL].
16. When charging another developer, repeat steps 3 to 12.
17. Press [Return] to return to "Drum Peculiarity Adjustment Menu screen".
18. Put the installed parts back to their original positions.
19. Perform "Toner density sensor Init." adjustment.(See P.287)
286
10.4.11 Toner density sensor Init. (Drum Peculiarity Adj.)
bizhub PRO C6500

Carry out this adjustment after new developers are charged, and adjust the standard toner concentration of the
developer.
Measure developer permeability in the developing unit with TCR sensor, memorize the input voltage obtained
when the TCR sensor output voltage became the standard value to the NVRAM board (NRB).
Note
After replaceing developer, do not execute printing without carrying out this adjustment. Other-
wise, a proper image density cannot be obtained, and the developers need to be replaced.
The value displayed after the adjustment is a TCR sensor control voltage (input voltage) expressed
in 8 bit.
A. Procedure

Press [06 Toner Density Sensor Init.].
4. "Toner Density Sensor Initial Auto. Adj. screen"
Select the color of a developer that has been newly charged and then press the [Start].
5. A message "Completed" is displayed.
10.4.12 Initial drum rotation (Drum Peculiarity Adj.)

Conduct this operation after replacing the drum cartridge. This operation rotates the drum at low speed to lubri-
cate by the Lubricant applying roller it to protect the drum and the cleaning blade.
A. Procedure

Press [07 Initial drum rotation].
4. "Initial Drum Rotation screen"
Press [Start]. This process completes in about 10 seconds and complete message is shown on the
screen.
287
10.4.13 Surface potential sensor (Sensor output check)

bizhub PRO C6500
Measure uncharged potential of the drum before charging by the drum potential sensor (PRPS). (8 bit output)
10.4.14 Maximum density sensor (Sensor output check)

Measure uncharged potential of the transfer belt by the PGC sensor (PS11) and checks the baseline controlled
voltage for the maximum density correction. (8 bit output)
10.4.15 Gamma sensor output (Sensor output check)

Measure uncharged potential of the transfer belt by the PGC sensor (PS11) and checks the baseline controlled
voltage for the gamma correction. (8 bit output)
10.4.16 Toner Density Sensor (Sensor output check)

Checks the output voltage of the TCR sensor. (8 bit output)
A. Procedure

Press [03 Sensor output check].
3. "Sensor Output Check Menu screen"
Press [04 Toner Density Sensor].
4. "Toner Density Sensor Output screen"
Press [Next] or [Previous] to select the process speed (Line Speed1: 1/1, Line Speed2: 2/3 and Line
Speed3: 1/2) to be checked.
5. Select the color(S) to be checked.
6. Press [Start] to display the output value of the selected items.
7. Press [STOP] to end the check.
8. When checking another line speed, repeat steps 4 to 7.
288
10.4.17 Drum Surfase potential (Sensor output check)
bizhub PRO C6500

Check the V0 (charging potential) and the Vi (exposure potential) of drums (8 bits output).
A. Procedure

Press [05 Drum Surface potential].
4. "Drum Surface Potential screen"
Press [Next] or [Previous] to select the process speed (Line Speed1: 1/1, Line Speed2: 2/3 and Line
Speed3: 1/2) to be checked.
5. Select the color(S) to be checked.
6. Press [Start] to display the V0 and Vi potential output value of selected items.
8. When checking another line speed, repeat steps 4 to 7.
10.4.18 Humidity/Temperature (Sensor output check)

Check the output of the temperature/humidity sensor.
A. Procedure

Press [06 Humidity/Temperature].
4. "Humidity/Temperature Output screen"
Press [Start] to display the humidity and temperature value of the items below.
Humidity/Temperature sensor 1: Temp/humidity sensor /1 (TEM/HUMS/1)*1
Humidity/Temperature sensor 2: Temp/humidity sensor /2 (TEM/HUMS/2)
Fixing Heat Roller Temp. (center): Temperature sensor/1 (TEMS/1)
Fixing Heat Roller Temp. (end): Temperature sensor/3 (TEMS/3)
Fixing Press Roller Temp. (center): Temperature sensor/2 (TEMS/2)
*1 When the PF is connected to: Temperature-humidity sensor (TEM/HUMS) of PF is used.

289
10.4.19 Toner Density Return Mode (Sensor output check)

bizhub PRO C6500
Supply toner automatically up to the standard value for the developing unit, whose output value of the TCR sen-
sor is below the standard value (low toner concentration).
A. Procedure

Press [07 Toner Density Return Mode].
4. "Toner Density Recovery Mode screen"
Select the color(s) whose density needs to be recovered.
5. Press [Start] to supply toner to the developing unit with lower than the standard density value. When the
toner concentration reaches to the standard value, the main body stops.
Note
The Output value and the State (ON/OFF) on the touch panel are corresponding to the TCR sen-
sor output value (8bits) and the state (ON/OFF) of toner supply operation.
290
10.4.20 Covered Margin Fine Adj. (Process Fine Adjustment)
bizhub PRO C6500

Change potential difference between the charging potential and the developing bias to prevent image back-
ground, white spots image, and carrier scattering.
Note
Do not perform this adjustment when there is no problem. Unnecessary adjustment may cause
image failure (image background, white spot image) or damages to the drum and the cleaning
blade.
There are several adjustment to reduce the image background.
As a priority of adjustment, adjust in the following order.
1)Develop AC Frequency
2)Covered Margin Fine Adj.
3)Toner Density Fine Adj.
After changing the set value, conduct the auto gamma adjustment.
(See P.281)
A. Procedure

Press [04 Process Fine Adjustment].
3. "Process Fine Adjustment Menu screen"
Press [01 Covered Margin Fine Adj.].
4. "Covered Margin Fine Adjustment screen"
Select the color(S) to be adjusted and enter the adjustment value with the numeric buttons, and press [<<
SET].
Adjustment range: -5 (carrier scattering /white spot image caused by carrier prevention) to +5 (image back-
ground prevention) 1 step = 6V
Note
Take care that carrier scattering/white spot image caused by carrier prevention and image back-
ground prevention are trade off. When either of them is improved, the other is worsened.
5. Press [default] to restore the default settings.
291
10.4.21 Develop AC Bias Fine Adj. (Process Fine Adjustment)

bizhub PRO C6500
Change the developing AC bias to reduce noisy image (roughness due to white spot), and improve developing
ability (increase density in solid area).
Note
After changing the set value, conduct the auto gamma adjustment. (See P.281)
A. Procedure

Press [02 Develop AC Bias Fine Adj.].
4. "Develop AC Bias Fine Adjustment screen"
SET].
Adjustment range: -5 (noisy image prevention) to +5 (improve developing ability) 1 step = 0.1kV
292
10.4.22 Develop AC Frequency (Process Fine Adjustment)
bizhub PRO C6500

Change frequency of the developing AC bias to improve the image background and reproducibility of outline
characters on a colored background.
Note
After changing the set value, conduct the auto gamma adjustment.
(See P.281)
A. Procedure

Press [03 Develop AC Frequency].
4. "Develop AC Frequency Fine Adjustment screen"
SET].
Adjustment range: -5 (improve reproducibility of outline characters on a colored background.) to +5
(image background prevention) 1 step = 0.3kHz
293
10.4.23 Toner Density Fine Adj. (Process Fine Adjustment)

bizhub PRO C6500
Change the TCR sensor control voltage to prevent image background, toner scattering, carrier scattering, white
spot caused by carrier.
Note
A. Procedure

Press [04 Toner Density Fine Adj.].
4. "Toner Density Fine Adjustment screen"
Select the colors to be adjusted and enter the adjustment value with the numeric buttons, and press [<<
SET].
Adjustment range: -5 (image background, toner scattering prevention) to +5 (carrier scattering, white spot
caused by carrier prevention) 1 step = 0.1%
294
10.4.24 Drum Tiny Rotation Interval (Interval/Quantity Adj.)
bizhub PRO C6500

Change interval of low humidity environment correction control (rotates drums periodically) to improve image fail-
ures caused by a uneven drum charging potential (that occurs easily with low humidity).
A. Procedure

Press [05 Interval/Quantity Adj.].
3. "Interval/Quantity Adjustment Menu screen"
Press [01 Drum Tiny Rotation Interval].
4. "Drum Small Rotation Interval screen"
Enter the adjustment value with the numeric buttons and press [<<SET].
Adjustment range: +1 to +5 1 step = One minute
10.4.25 Auto. Refresh Interval (Interval/Quantity Adj.)

Select the execution intervals and the toner consumption amount of the toner refresh mode. (Checks the aver-
age of print coverage for each color with each specific drive distance of the developing roller/K, and consumes
a certain amount of toner for the color that the print coverage is lower than 5% converted in A4 size after com-
pletion of printing.)
A. Procedure

Press [02 Auto. Refresh Interval].
"Automatic Refresh Interval screen"
Specify the settings of each adjustment item, "Execution existence", "Execution frequency" and "Refresh
quantity", and press [OK] to enable the new settings.
Execution existence: [OFF], [ON]
Execution frequency: [small] - Equivalent to A4 continuous 1,000 prints
[middle] - Equivalent to A4 continuous 500 prints
[large] - Equivalent to A4 continuous 330 prints
Refresh quantity: [small] - Equivalent to A3 solid 3 sheets
[middle] - Equivalent to A3 solid 5 sheets
[large] - Equivalent to A3 solid 8 sheets
Note
Execution frequency varies depending on environmental temperature and print modes.
4. Press [Cancel] to cancel the operation.
295
10.4.26 Toner Dens. Sensor Interval (Interval/Quantity Adj.)

bizhub PRO C6500
Change correction interval of the TCR sensor control voltage at 2/3 speed and 1/2 speed.
A. Procedure

Press [03 Toner Dens. Sensor Interval].
4. "Toner Density Sensor Line Speed screen"
Select an interval and press [OK].
5. Press [Cancel] to cancel the operation.
10.4.27 Recall standard data

Restore the process adjustment set values to factory initial data or installation initial data.
Note
Adjustment data of "Automatic drum potential" and the "LD bias adjustment" can be restored.
A. Procedure

Press [06 Recall standard data].
Note
Select [Installation Initial Data] to retrieve the values from a backup in I/O check mode (code:
"91-00").
296
10.5 System Setting
bizhub PRO C6500

10.5.1 Software SW Setting
Set the software DIPSW.
Note
Do not change any switch not described in the service manual.
A. Procedure

Press [03 System Setting].
2. "System Setting Menu screen"
Press [01 Software SW Setting].
3. "Software Switch Setting Mode screen"
Press [T] / [S] or numeric buttons after pressing the "DIPSW number" and "Bit number" buttons.
4. Press [On(1)] or [Off(0)] to specify ON/OFF of the selected bit numbers.
B. Software Switch Setting Mode screen
[1]
[2] [3] [4] [5] a03uf3e001ca
[1] DIPSW data (indicates the 8bit values of the selected DIPSW numbers in hexadecimals from 00 to FF.)
[2] DIPSW number [4] Bit data: 1:ON, 0:OFF
[3] Bit number (0 to 7) [5] Numeric buttons
297
C. Software DIPSW lists

bizhub PRO C6500
DIPSW Bit Function 0 1 Default setting

Japan Inch Metric
1 0 Display of process adjustment on user Disabled Enabled 0 0 0
screen
1 0 0 0
2 Print stop method after displaying toner *1 *1 1 1 1
3 supply or waste toner full display *1 *1 0 0 0
4 Print when the maintenance count is Allowed Prohibited 0 0 0
reached
5 Number of allowed print quantity after *2 *2 0 0 0
6 reaching the maintenance count *2 *2 0 0 0
7 *2 *2 0 0 0
2 0 Hard disk drive connection recognition Disabled Enabled 0 0 0
1 IC-408 connection recognition Disabled Enabled 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 Polygon motor rotation speed switchover Speed when 2/3 speed 0 0 0
print operation is
ended
3 0 0 0 0
1 Malfunction code latch (C35## to C39##) Unlatched Latched 0 0 0
2 Reverse decurler roller preliminary rota- Disabled Enabled 0 0 0
tion
3 0 0 0
4 0 0 0
5 0 0 0
6 I/O check mode output 15 memory clear Disabled Enabled 0 0 0
7 0 0 0
298
bizhub PRO C6500

Japan Inch Metric
4 0 Air assist shutter open/close control (PF) Enabled Disabled 0 0 0
1 Paper exit decurler roller pressure setting/ Normal Moist paper 0 0 0
1 support
2 0 1 0
3 0 0 1
4 Paper exit decurler roller pressure setting/ Normal Prevention of 0 0 0
2 wrinkle at lead
edge of paper in
duplex mode
5 APS when magnification is changed Enabled Disabled 0 1 0
6 Large size paper counting method - B&W Count as 1 *3 Count as 2 *3 0 1 0
(other than maintenance counter)
7 Large size paper count method - Color Count as 1 *3 Count as 2 *3 1 1 0
(other than maintenance counter)
5 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 Fusing jam blank paper cleaning Enabled Disabled 0 0 0
5 Change of the size of the large size paper B4 / 81/2 X14 A3 / 11X17 0 0 0
(maintenance counter) (338mm) or (365mm) or
larger larger
6 Dust proof filter/1 life message display 180,000 prints: 200,000 prints: 0 0 0
timing near life end near life end
200,000 prints: 220,000 prints:
life end life end
7 Print when the dust proof filter/1 life Allowed Prohibited 0 0 0
count is reached
6 0 Faulty part isolation: FD fold and punch Normal Unavailable 0 0 0
function
1 Faulty part isolation: FD main tray paper Normal Unavailable 0 0 0
exit
2 Faulty part isolation: FD post insertion Normal Unavailable 0 0 0
function
3 Faulty part isolation: FS staple function Normal Unavailable 0 0 0
4 Faulty part isolation: FS main tray paper Normal Unavailable 0 0 0
exit
5 Faulty part isolation: FS Normal Unavailable 0 0 0
6 Faulty part isolation: LS main tray paper Normal Unavailable 0 0 0
exit (1st unit)
7 Faulty part isolation: LS main tray paper Normal Unavailable 0 0 0
exit (2nd unit)
299

bizhub PRO C6500
Japan Inch Metric

7 0 Faulty part isolation: SD saddle stitching Normal Unavailable 0 0 0
1 Faulty part isolation: SD multi folding Normal Unavailable 0 0 0
2 Faulty part isolation: SD multi letter Normal Unavailable 0 0 0
3 Faulty part isolation: SD trimming Normal Unavailable 0 0 0
4 Faulty part isolation: SD coupling convey- Normal Unavailable 0 0 0
ance, sub tray paper exit
5 0 0 0
6 0 0 0
7 0 0 0
8 0 Setting when printer control board is *4 *4 - - -
1 replaced/1 *4 *4 - - -
2 *4 *4 - - -
3 *4 *4 - - -
4 Setting when printer control board is + (plus) *5 - (minus) *5 - - -
replaced/2
5 0 0 0
6 Large size paper count method Count as 1 Count as 2 1 1 1
(maintenance counter)
7 0 0 0
9 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 Copy quantity limit *6 *6 0 0 0
5 *6 *6 0 0 0
6 *6 *6 0 0 0
7 *6 *6 0 0 0
10 0 0 0 0
1 Hard disk image memory Disabled Enabled 1 1 1
2 0 0 0
3 Change of the size of the large size paper *7 *7 0 0 0
4 (other than maintenance counter) *7 *7 1 0 1
5 Custom size tolerance setting Only with ATS : Tray selection 0 0 0
tolerance is and ATS : toler-
2mm ance is
10mm
6 0 0 0
7 1 1 1
300
bizhub PRO C6500

Japan Inch Metric
11 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 Filter for jagged edges on slanting lines Disabled Enabled 0 0 0
5 0 0 0
6 0 0 0
7 Jam code display Disabled Enabled 0 0 0
12 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 Konica Minolta logo when power switch Enabled Disabled 0 0 0
is turned ON
13 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
14 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
15 0 CSRC connection selection Telephone line E-mail 1 1 1
1 CMS function screen display Disabled Enabled 0 0 0
2 Charging corona life display Enabled Disabled 0 0 0
3 FNS alarm stop method *8 *8 0 0 0
4 *8 *8 0 0 0
5 CS Remote Care connection recognition Disabled Enabled 0 0 0
6 0 0 0
7 LDAP function Disabled Enabled 0 0 0
301

bizhub PRO C6500
Japan Inch Metric

16 0 0 0 0
1 0 0 0
2 Coin vendor type Parallel Serial 0 0 0
3 Counting of the key counter in the printer Disabled Enabled 0 0 0
mode
4 Display of machine install date in Utility Enabled Disabled 0 0 0
menu mode
5 Dehumidifier heater temperature control *9 *9 0 0 0
6 (LU/PF) *9 *9 0 0 0
7 0 0 0
17 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 Density selection at scanning the tab *10 *10 0 0 0
5 paper *10 *10 0 0 0
6 *10 *10 0 0 0
7 0 0 0
18 0 Faulty part isolation: Tray 1 Normal Unavailable 0 0 0
1 Faulty part isolation: Tray 2 Normal Unavailable 0 0 0
2 Faulty part isolation: Tray 3 Normal Unavailable 0 0 0
3 Faulty part isolation: Tray 4 (LU) Normal Unavailable 0 0 0
4 Print during temperature control by dehu- Prohibited Allowed 0 0 0
midifier heater (LU/PF)
5 Faulty part isolation: FS center fold, sad- Normal Unavailable 0 0 0
dle stitch
6 Faulty part isolation: PI Normal Unavailable 0 0 0
7 Faulty part isolation: HDD Normal Unavailable 0 0 0
19 0 0 0 0
1 Fusing upper and lower roller tempera- *11 *11 1 1 1
2 ture selection *11 *11 1 1 1
3 *11 *11 0 0 0
4 Multi feed detection (PF) Enabled Disabled 0 0 0
5 Faulty part isolation: PF Normal Unavailable 0 0 0
6 Developing motor stop control during *12 *12 0 0 0
7 printing *12 *12 0 0 0
302
bizhub PRO C6500

Japan Inch Metric
20 0 Group stapling Disabled Enabled 0 0 0
1 Image scanning area with Page Margin Normal Original priority 0 0 0
mode
2 Total page number standard in "Stamp" Based on origi- Based on print 0 0 0
mode nal paper
3 Keyboard layout ABC layout QWERTY layout 0 0 0
4 Periodical black toner band creation on Normal Increased at the 0 0 0
the transfer belt edges
5 0 0 0
6 0 0 0
7 0 0 0
21 0 0 0 0
1 0 0 0
2 0 0 0
3 257-300g/m2 paper exit with its face up Not allowed Allowed 0 0 0
4 Faulty part isolation: Tray4 (PF) Normal Unavailable 0 0 0
5 Faulty part isolation: Tray5 (PF) Normal Unavailable 0 0 0
6 0 0 0
7 0 0 0
22 0 Machine NIC setting Disabled Enabled 1 1 1
1 Number of punch holes *13 *13 1 1 0
2 *13 *13 0 0 1
3 Image position for the custom size origi- Based on user Based on APS 0 0 0
nal (when using DF) selection at DF
4 Function of the power save key Enabled Disabled 0 0 0
5 SD trimming board adjustment display Disabled Enabled 0 0 0
6 Operation when FS runs out of staple Staple supply Selecting 0 0 0
request between staple
supply or staple
release
7 0 0 0
23 0 0 0 0
1 0 0 0
2 Precision of the color registration auto- Normal *14 Fine *14 0 0 0
matic correction (during printing)
3 Control of the color registration automatic Enabled *15 Disabled *15 0 0 0
correction (periodical correction)
4 The color registration automatic correc- Enabled *16 Disabled *16 0 0 0
tion in main scan direction (periodical cor-
rection)
5 Gamma correction (IC) Enabled Disabled 0 0 0
6 0 0 0
7 Punch auto switching (PK/FD) Disabled Enabled 1 1 1
303

bizhub PRO C6500
Japan Inch Metric

24 0 Simple-gamma correction counter reset Reset when Not reset when 0 0 0
print job is print job is
started started
1 0 0 0
2 Image stabilization control Enabled Disabled 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
25 0 0 0 0
1 0 0 0
2 0 0 0
3 Color registration automatic correction *17 *17 0 0 0
4 control *17 *17 0 0 0
5 Precision of the color registration auto- Normal *18 Speed prefer- 0 0 0
matic correction ence *18
6 0 0 0
7 Dehumidifier heater (standard heater) Enabled Disabled 0 0 0
26 0 0 0 0
1 0 0 0
2 0 0 0
3 Multi feed detection (FD) Enabled Disabled 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
27 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
304
bizhub PRO C6500

Japan Inch Metric
28 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
29 0 0 0 0
1 0 0 0
2 0 0 0
3 Inclusion of proof copy to the set copy Disabled Enabled 0 0 0
quantity
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
30 0 0 0 0
1 Restriction of the display of the service Disabled Enabled 0 0 0
mode "List output"
2 0 0 0
3 1 1 1
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
31 0 1 1 1
1 0 0 0
2 Z-fold max paper exit capacity: FS-503 *19 *19 0 0 0
3 main tray *19 *19 0 0 0
Z-fold, center-fold max paper exit capac-
ity: FD main tray
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
305

bizhub PRO C6500
Japan Inch Metric

32 0 0 0 0
1 Contone output of solid text (IC) Disabled Enabled 1 1 1
2 Internal trapping (IC) Disabled Enabled 1 1 1
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
Note
Bold boxes show default settings.
*
1 Print stop method after displaying toner supply Mode 1-3 1-2
or waste toner full display
Stops after ejecting paper 0 0
This switch is to select whether to display process
in the machine
adjustment button on the [Paper Setting] screen of
Stops at a break between 0 1
[MACHINE] screen.
copy set
Stops at the end of the 1 0
current job
Does not stop 1 1
*2 Number of allowed print quantity after reaching Mode 1-7 1-6 1-5
the maintenance count
1,000 prints 0 0 0
2,000 prints 0 0 1
3,000 prints 0 1 0
4,000 prints 0 1 1
5,000 prints 1 0 0
1,000 prints 1 0 1
1,000 prints 1 1 0
1,000 prints 1 1 1
*
3 Large size paper counting method (other than maintenance counter)
This switch is used to set count of large size paper print as 1 or 2. It changes count method for other than main-
tenance counter.
The related switches are DIPSW5-5, 8-6 and 10-3 through 4.
Default differs depending on the main body destination.
Europe: count as 1
North America: 11x17 count as 2, 81/2 x14 count as 1
Other: count as 2.
306
*4 Setting when printer control board is replaced/1 Mode 8-3 8-2 8-1 8-0
bizhub PRO C6500

When the printer control board (PRCB) is replaced, it
0 C 0 0 0 0
is necessary to input 5-digit number printed on the
1 C 0 0 0 1
label on the PRCB using these dipswitches.
2 C 0 0 1 0
The fusing belt temperature control varies depending
on PRCB, so, the difference has been measured dur- 3 C 0 0 1 1
ing the manufacturing process and the correction 4 C 0 1 0 0
value is printed on the label. 5 C 0 1 0 1
If the value is not input, the fusing temperature cannot 6 C 0 1 1 0
be controlled properly.
7 C 0 1 1 1
e.g.) Temperature for this board is -4 C. (The right-
8 C 1 0 0 0
most figure is bit 0 and the leftmost figure is bit 4.)
9 C 1 0 0 1
10 C 1 0 1 0
0 C 1 0 1 1
0 C 1 1 0 0
0 C 1 1 0 1
0 C 1 1 1 0
0 C 1 1 1 1
a03uf3c032ca
*5 Setting when printer control board is replaced/2 Mode 8-4

Input +/- sign of the temperature you have input using
+ (plus) 0
DIPSW8-0 through 3.
- (minus) 1
307
*6 Copy quantity limit Mode 9-7 9-6 9-5 9-4

bizhub PRO C6500
No limit 0 0 0 0
1 print 0 0 0 1
3 prints 0 0 1 0
5 prints 0 0 1 1
9 prints 0 1 0 0
10 prints 0 1 0 1
20 prints 0 1 1 0
30 prints 0 1 1 1
50 prints 1 0 0 0
99 prints 1 0 0 1
No limit 1 0 1 0
No limit 1 0 1 1
No limit 1 1 0 0
No limit 1 1 0 1
No limit 1 1 1 0
No limit 1 1 1 1
*7 Change of the size of the large size paper (other Mode 10-4 10-3
than maintenance counter)
Standard: A3 / 11X17 or 0 0
This switch changes the standard of large size paper
larger
used for counter control other than maintenance
Custom: 391mm or larger
counter.
All sizes are small 0 1
Standard: B4 / 81/2 X 14 / 1 0
8K or larger
Standard: 81/2 X 13, 1 1
81/4 X 13, 81/8 X 131/4,
8 X 13 or larger
*8 FS alarm stop method Mode 15-4 15-3

This switch is used to select alarm stop condition.
Stop immediately after 0 0
Alarm stop means detection of the following states.
detection
FD/FS/LS tray lower limit, FD/FS/LS/SD tray paper
Stops at a break between 0 1
full, FD/PK punch waste full, FS staple waste full, SD
print set after detection
trimming waste full
Does not stop while 1 0
printing
Does not stop while 1 1
printing
308
*9 Dehumidifier heater temperature control (LU/ Mode 16-6 16-5
bizhub PRO C6500

PF)
Environment temperature 0 0
With LU, PF option dehumidifier heater is connected,
+6 C
this switch is used to set control temperature when
dehumidifier fan heater control is set to [On (compul-
+8 C
sory) ] in the Utility menu mode.
+10 C
+6 C
*10 Density selection at scanning tab paper Mode 17-6 17-5 17-4
This switch is used to select background density
Brightness level 80 0 0 0
when scanning tabed paper.
(Lightest)
Brightness level (Darkest) 1 1 1
*11 Fusing upper and lower roller temperature Mode 17-6 17-5 17-4
selection
-30 C 0 0 0
This switch is used to change the fusing standard
-20 C 0 0 1
control temperature. Decrease temperature against
-10 C 0 1 0
paper curling or waving and increase temperature
against insufficient fusing or fusing winding jam. Standard 0 1 1
Upper roller: standard 1 0 0
Lower roller: +10 C
Standard 1 0 1
Standard 1 1 0
Standard 1 1 1
*
12 Developing motor stop control during printing Mode 19-7 19-6
Normal 0 0
(automatic switchover)
Rotation at 1/4 speed 0 1
when image is not devel-
oped
OFF when image is not 1 0
developed
Normal 1 1
(automatic switchover)
309
*13 Number of punch holes Mode 22-2 22-1

bizhub PRO C6500
This switch changes prohibition control by paper size,

2-hole 0 0
which differs depending on the number of punch
2/3-hole switchover 0 1
holes. It also changes the number of holes on the
2/4-hole switchover 1 0
punch hole select screen of user mode.
Swedish 4-hole
1 1
*14 Precision of the color registration automatic Mode 23-2

correction (during printing)
Normal 0
This switch changes accuracy of color registration
Fine 1
correction that is performed periodically during print-
ing. If fine is selected, the registration accuracy
improves by approx. 0.5 pixels, but the correction
time takes 2 minutes longer.
*15 Control of the color registration automatic cor- Mode 23-3

rection (periodical correction)
Enabled 0
Down time while in the continuous printing is reduced
Disabled 1
by disable the color registration correction that is per-
formed periodically. (Color registration correction
when the fusing temperature is lower than the speci-
fied temperature at power ON is not omitted.)
*16 The color registration automatic correction in Mode 23-4

main scan direction (periodical correction)
Enabled 0
The color registration correction that is performed
Disabled 1
periodically can be disabled in the main scan direc-
tion only. This is used temporarily when there is a reg-
istration error along the main scan as a result of a
trouble around the transfer belt unit, or when isolating
faulty part.
*17 Color registration automatic correction control Mode 25-4 25-3

This switch is used to change the timing of periodical
Enabled 0 0
color registration correction control or disable the cor-
Disabled 0 1
rection.
No performed during 1 0
Enable: Correction is performed by suspending
printing
print at specified print.
Disable: Correction is omitted temporarily to 1 1
reduce down time when the machine cannot be
used with malfunction code related to the drum
potential sensor or PGC sensor.
No performed during printing: Correction that is
performed by suspending print at every specified
print is performed after the print job to reduce
down time.
310
*18 Precision of the color registration automatic Mode 25-5
bizhub PRO C6500

correction
Normal 0
This switch changes accuracy of color registration
Speed preference 1
correction that is performed automatically. If speed
preference is selected, the correction time can be
shorten. Correction time of "speed preference" is
approx. 30 seconds.
*19 Z-fold max paper exit capacity: FS-503 main Mode 31-3 31-2
tray
50 sheets 0 0
Z-fold,center-fold max paper exit capacity: FD
40 sheets 0 1
main tray
This switch is used to select the max stacking capac- 30 sheets 1 0
ity of paper which is Z-folded or center-folded by FD 20 sheets 1 1

on the FS or FD main tray during continuous printing.
If folding performance is poor and causing paper jam
or dropping from tray, reduce the max stacking
capacity of folded paper using this switch.
311
10.5.2 Telephone Number Setting

bizhub PRO C6500
Register telephone and fax numbers of a service center that will be displayed in help information or when a mal-
function occurs.
A. Procedure

Press [02 Telephone Number Setting].
3. "Customer Support TEL/FAX Setting screen"
Press either of [Service Center Tel (16)] or [Service Center Fax (16)] that you want to set.
4. Enter telephone number or fax number to be registered with the numeric buttons.
Note
When a number is less than 16 digits, be sure to use hyphens or etc to fill up the blanks.
5. Press [OK] to register the data.
Press [Cancel] to cancel the operation.
10.5.3 M/C Serial Number Setting

Set and display the serial numbers of the main body and options.
Note
The serial number of the main body cannot be changed.
A. Procedure

Press [03 M/C Serial Number Setting].
3. "Serial Number Setting Mode screen"
Select the option, then a keyboard screen appears. Enter a serial number using the alphanumeric buttons.
4. Press [OK] to register the data.
312
10.5.4 Setup Date Input
bizhub PRO C6500

Set the starting date of the total counter that is displayed on the screen in the utility menu mode.
When the DIPSW 16-4 is set to "1", the starting date of the total counter is not displayed.
A. Procedure

Press [04 Setup Date Input].
3. "Setup Date Input screen"
Enter an installation date with the numeric buttons. Press [Set] to highlight the Year/Month/Date to be
entered.
4. Press [OK] to update the data.
313
10.6 Counter/data
bizhub PRO C6500
10.6.1 Maintenance Counter

Set or reset the maintenance counter cycle.
Note
The maintenance cycle can be set either paper count (Quantity) or travel distance (m) of the devel-
oping roller/K (Distance). "Quantity" is selected by default.
The count condition of the maintenance counter varies depending on the DIPSW8-6 settings.
0: 1 count for a single side of each paper exit, and 2 counts for a double side.
1: 2 counts for a single side of each large size paper exit (the definition of large size paper is set by
DIPSW10-3 and 4), and 4 counts for a double side. For those other than the large size, the count
is same as when set to "0."
A. Counter reset
After the maintenance is completed, reset the maintenance count using this mode.
Note
Be sure to reset the maintenance counter after the periodic maintenance (every 200,000 prints).
If it is not reset, the warning message and icon for periodic maintenance will not be disappeared.
(1) Procedure

Press [04 Counter/Data]
2. "Counter/Data Menu screen"
Press [01 Maintenance Counter].
3. "Maintenance Counter screen"
Press [Count Reset] to reset the maintenance counter.
4. "Reset confirmation screen"
Press [Yes] to reset.
The count is reset and the starting date is automatically entered.
Press [No] to cancel.
314
B. Maintenance cycle setting
bizhub PRO C6500

Set the maintenance cycle counter.
Note
The maintenance counter is predetermined. Be sure not to change the count value normally.
Default setting is set to 200,000 prints and 126,000 m.
(1) Procedure

Press [04 Counter/Data]
Press [01 Maintenance Counter].
Enter high digits of the cycle with the numeric buttons.
Press [OK] to register the data.Press [Cancel] to cancel the opreration.
315
10.6.2 Data Collection

bizhub PRO C6500
Display the counter/data of the main body shown below on the touch panel.
Counter/data can also be checked in the CS Remote Care, List Output and Mail Remote Notification System.
Paper Size Counter (Total)

Paper Size Counter (Copy)
Paper Size Counter (Print)
ADF Counter
Coverage Data History
Paper Jam History
Jam Counter
Copy Mode Counter (1)
Copy Mode Counter (2)
SC Counter
Paper Jam Sectional Counter
Failure Sectional Counter
SC data of time series
A. Procedure

Press [04 Counter/Data].
Press [02 Data Collection].
3. "Parts Counter Menu screen"
Press the counter/data item you want to check.
4. "Collecting Data screen"
Press [Next] or [Previous] to scroll the pages.
Note
[Count Reset] is displayed on each screen of [Paper Jam Sectional Counter] and [SC data of
time series]
"Count Reset confirmation screen" appears when [Count Reset] is pressed. Press [Yes] to reset
the sectional count. Press [No] to cancel the count reset.
By resetting these data when you visit the customer of the maintenance implementation etc. you
can check the jam and malfunction occurrence count after it was visited last time.
316
B. Paper Size Counter (Total/Copy/Print)
bizhub PRO C6500

Confirm the number of print of each paper size.
Note
Maximum count number is 99,999,999.
Count value is one count each for all kinds of paper size.
No. CSRC parameter Size Remarks

(B1,B6,B8,
BD,BE,BF)
01 00 Others
02 01 A3
03 02 A4
04 03 A5
05 04 A6
06 05 B4
07 06 B5
08 07 B6
09 08 12 x 18
10 09 11 x 17
11 0A 8.5 x 14
12 0B 8.5 x 11
13 0C 7.25 x 10.5
14 0D 5.5 x 8.5
15 0E F4
16 0F Post card
17 10 4x6
18 11 8K
19 12 16K
20 13 Long paper
21 14 A2
22 15 SRA3
23 16 SRA4
24 17 13 x 19
25 18 Infinite 1 Custom size: 196 mm or shorter in sub-scan direc-
tion.
26 19 Infinite 2 Custom size: 250 mm or shorter in sub-scan direc-
tion.
27 1A Infinite 3 Custom size: 330 mm or shorter in sub-scan direc-
tion.
28 1B Infinite 4 Custom size: 390 mm or shorter in sub-scan direc-
tion.
29 1C Infinite 5 Custom size: 391 mm or longer in sub-scan direc-
tion.
317
C. ADF Counter
bizhub PRO C6500
Confirm the number of originals fed in each DF mode.
Note
Maximum count number is 99,999,999.
No.01 and No.02 counter do not double count with other counters.
One count for single-sided, two counts for double-sided.
No. CSRC parameter Item Remarks

(F0)
01 00 N of originals fed in ADF mode/1 side
02 01 N of originals fed in ADF mode/2 side
03 02 N of originals fed in RDH mode Reserved
04 03 N of originals fed in RRDH mode Reserved
05 04 N of originals fed in LDF mode Reserved
06 05 N of originals fed in CFF mode Reserved
07 06 N of 1-sided SDF original fed Reserved
08 07 N of mix originals fed in ADF/1 side
09 08 N of mix originals fed in ADF/2 side
10 09 N of originals fed in 2in1 mode Reserved
11 0A N of 1-sided Z-folded original fed
12 0B N of 2-sided Z-folded original fed
13 0C N of 2-sided SDF original fed Reserved
318
D. Coverage Data History
bizhub PRO C6500

Confirm the average coverage of 5,000 print sheets of the latest 30 data for each of Y, M, C and K.
Note
The coverage data is a calculated value based on the colored area and the transfer paper area of
the image data. Therefore, it is different from the toner consumption when actually printed.
Up to 30 latest coverage data are maintained with the older ones deleted in sequence.
No. CSRC parameter Print count Coverage

(V0) (%)
01 00 Total (00.0 to 99.9)
02 01 Print count 1
03 02 Print count 2
04 03 Print count 3
05 04 Print count 4
06 05 Print count 5
07 06 Print count 6
08 07 Print count 7
09 08 Print count 8
10 09 Print count 9
11 0A Print count 10
12 0B Print count 11
13 0C Print count 12
14 0D Print count 13
15 0E Print count 14
16 0F Print count 15
17 10 Print count 16
27 1A Print count 26
28 1B Print count 27
29 1C Print count 28
30 1D Print count 29
31 1E Print count 30
319
E. Paper Jam History

bizhub PRO C6500
Confirm the latest 100 jams, it is possible to confirm jam code, total count, date of occurrence, tray used, paper
size, and magnification.
F. JAM/Paper Jam Sectional Counter

Confirm the number of jam occurrences for each jam code.
Note
Maximum count is 999,999.
The stationary jam is not included in the count.
Jam code is displayed on the user mode screen when changing the DIPSW11-7 to 1.
No. CSRC Item No. CSRC Item No. CSRC Item

parameter (Jam code) parameter (Jam code) parameter (Jam code)
(J0) (J0) (J0)
001 00 J-1001 031 1E J-1657 061 3C J-3254
002 01 J-1002 032 1F J-1658 062 3D J-5101
003 02 J-1003 033 20 J-1701 063 3E J-9201
004 03 J-1051 034 21 J-1702 064 3F J-9202
005 04 J-1101 035 22 J-1703 065 40 J-9251
006 05 J-1151 036 23 J-1704 066 41 J-9252
007 06 J-1201 037 24 J-1705 067 42 J-9301
008 07 J-1251 038 25 J-1706 068 43 J-9351
009 08 J-1301 039 26 J-1707 069 44 J-9401
010 09 J-1351 040 27 J-1708 070 45 J-9451
011 0A J-1501 041 28 J-1709 071 46 J-6101
012 0B J-1502 042 29 J-1710 072 47 J-6102
013 0C J-1551 043 2A J-1751 073 48 J-6103
014 0D J-1552 044 2B J-1752 074 49 J-6201
015 0E J-1601 045 2C J-1753 075 4A J-6203
016 0F J-1602 046 2D J-1754 076 4B J-6206
017 10 J-1603 047 2E J-1901 077 4C J-6209
018 11 J-1604 048 2F J-1902 078 4D J-6301
019 12 J-1605 049 30 J-1903 079 4E J-6304
020 13 J-1606 050 31 J-3201 080 4F J-6305
021 14 J-1607 051 32 J-3202 081 50 J-6501
022 15 J-1608 052 33 J-3203 082 51 J-6502
023 16 J-1609 053 34 J-3204 083 52 J-6504
024 17 J-1610 054 35 J-3205 084 53 J-6508
025 18 J-1651 055 36 J-3206 085 54 J-7101
026 19 J-1652 056 37 J-3207 086 55 J-7103
027 1A J-1653 057 38 J-3209 087 56 J-7105
028 1B J-1654 058 39 J-3251 088 57 J-7106
029 1C J-1655 059 3A J-3252 089 58 J-7107
030 1D J-1656 060 3B J-3253 090 59 J-7216
320
bizhub PRO C6500

(J0) (J0) (J0)
091 5A J-7217 132 A4 J-7466 173 CD J-7510
092 5B J-7218 133 A5 J-7467 174 CE J-7511
093 5C J-7219 134 A6 J-7468 175 CF J-7512
094 5D J-7220 135 A7 J-7469 176 D0 J-7513
095 5E J-7221 136 A8 J-7470 177 D1 J-7514
096 5F J-7222 137 A9 J-7471 178 D2 J-7515
097 60 J-7223 138 AA J-7472 179 D3 J-7516
098 61 J-7224 139 AB J-7473 180 D4 J-7517
099 62 J-7225 140 AX J-7474 181 D5 J-7518
100 63 J-7226 141 AD J-7475 182 D6 J-7519
101 64 J-7228 142 AE J-7476 183 D7 J-7520
102 65 J-7229 143 AF J-7477 184 D8 J-7521
103 66 J-7230 144 B0 J-7478 185 D9 J-7522
104 67 J-7235 145 B1 J-7479 186 DA J-7523
105 68 J-7243 146 B2 J-7480 187 DB J-7524
106 69 J-7248 147 B3 J-7481 188 DC J-7540
107 6A J-7249 148 B4 J-7482 189 DD J-7541
108 6B J-7250 149 B5 J-7483 190 DE J-7542
109 6C J-7251 150 B6 J-7484 191 DF J-7543
110 6D J-7281 151 B7 J-7485 192 E0 J-7561
111 6E J-7282 152 B8 J-7486 193 E1 J-7562
112 6F J-7283 153 B9 J-7487 194 E2 J-7563
113 70 J-7290 154 BA J-7488 195 E3 J-7564
114 92 J-7401 155 BB J-7489 196 E4 J-7565
115 93 J-7402 156 BC J-7490 197 E5 J-7566
116 94 J-7403 157 BD J-7491 198 E6 J-7567
117 95 J-7404 158 BE J-7492 199 E7 J-7568
118 96 J-7405 159 BF J-7493 200 E8 J-7569
119 97 J-7406 160 C0 J-7496 201 E9 J-7570
120 98 J-7407 161 C1 J-7497 202 EA J-7571
121 99 J-7408 162 C2 J-7498 203 EB J-7572
122 9A J-7409 163 C3 J-7499 204 EC J-7573
123 9B J-7410 164 C4 J-7501 205 ED J-7574
124 9C J-7411 165 C5 J-7502 206 EE J-7575
125 9D J-7412 166 C6 J-7503 207 EF J-7576
126 9E J-7460 167 C7 J-7504 208 F0 J-7577
127 9F J-7461 168 C8 J-7505 209 F1 J-7578
128 A0 J-7462 169 C9 J-7506 210 F2 J-7579
129 A1 J-7463 170 CA J-7507 211 F3 J-7580
130 A2 J-7464 171 CB J-7508 212 F4 J-7581
131 A3 J-7465 172 CC J-7509 213 F5 J-7582
321

bizhub PRO C6500

(J0) (J0) (J0)
214 F6 J-7583 217 F9 J-3101 219 FB J-3151
215 F7 J-7584 218 FA J-3102 220 FC J-3152
216 F8 J-7585
G. Copy Mode Counter (1)

Confirm the status of use of each copy mode.
Note
Maximum count is 99,999,999.
No. CSRC Item Count condition

parameter
(F1)
001 00 1 1mode
002 01 1 2 mode
003 02 2 1 mode
004 03 2 2 mode
005 04 ADF 1>1 mode
006 05 ADF 2>2 mode
007 06 Mixed original mode
008 07 Tab original mode
009 08 Z-Folded original mode
010 09 LEF: Portrait/SEF: Landscape (Reg.)
011 0A LEF: Landscape/SEF: Portrait (Reg.)
012 0B LEF: Portrait/SEF: Landscape (Rev.)
013 0C LEF: Landscape/SEF: Portrait (Rev.)
014 0D Image: text/photo
015 0E Image: Text
016 0F Image: Photo
017 10 Image: Map
018 11 Custom Size
019 12 Corner Staple (Top Left)
020 13 Corner Staple (Top Right)
021 14 2 Positions Staple (Left Bind)
022 15 2 Positions Staple (Right Bind)
023 16 Left Bind
024 17 Right Bind Counts when the right binding booklet
is selected.
025 18 Top Bind
026 19 Triple-Fold
027 1A Fold & Staple
322
bizhub PRO C6500

parameter
(F1)
028 1B Stacker 5000-sheets loading alarm
029 1C Uncollate
030 1D Offset uncollate
031 1E Collate
032 1F Offset Collate
033 20 Face Down
034 21 Face Up
035 22 1 to N
036 23 N to 1
037 24
038 25 Paper Inserter
039 26 Trimmer
040 27 Real size copy
041 28 Preset magnification E4
042 29 Preset magnification E3
043 2A Preset magnification E2
044 2B Preset magnification E1
045 2C Preset magnification R4
046 2D Preset magnification R3
047 2E Preset magnification R2
048 2F Preset magnification R1
049 30 User lens mode 1
052 33 Zoom
053 34 Vertical/Horizontal zoom
054 35 Maximum zoom
055 36 Minimum zoom
056 37 APS
057 38 AMS
058 39 AES
059 3A User density level 1
060 3B User density level 2
061 3C Interrupted copy
062 3D Auto image rotation cancellation
063 3E Insert Sheet
064 3F Chapters control
065 40 Combine Originals
066 41 Booklet Pagination
067 42 Crest of character
068 43 Annotation
323

bizhub PRO C6500
parameter
(F1)
069 44 Insert Image
070 45 Book Copy
071 46 Program Job
072 47 Non-image Area Erase
073 48 Neg./Positive Reverse
074 49 Auto repeat
075 4A Manual repeat
076 4B Standard Size repeat
077 4C Frame erase
078 4D Center erase
079 4E Image centering
080 4F All-image Area
081 50 Shift
082 51 Reduce & Shift
083 52 Image Overlay
084 53 Watermark
085 54 Built-in Stamp
086 55 Date/Time
087 56 Page
088 57 Numbering
089 58 Set quantity 1
090 59 Set quantity 2 - 5
091 5A Set quantity 6 - 10
092 5B Set quantity 11 or more
093 5C Time while power remote 1 is On Accumulation of time during which the
overall control board is powered (main
power switch is ON). (unit: min.)
094 5D Time while power remote 2 is On Time during which the power control
signal (REM2) is ON. (unit: min.)
095 5E Time while power remote 3 is On Time during which the power control
096 5F Time while power remote 4 is On Time during which the power control
097 60 Time during Low Power mode Time in the LOW POWER mode. (unit:
min.)
098 61 Time during warm up time Time for warm-up, before ready to
print status. (unit: min.)
099 62 Time during front door open Time during which the front door is
open. (unit: min.)
100 63 Ope. time in 1 side straight exit Time from the start of print and the
101 64 Ope. time in 1 side reverse exit end of print. (unit: sec.) (Down time
102 65 Operation time in 2 side print due to jam omitted)
324
bizhub PRO C6500

parameter
(F1)
103 66 Operation time in ADF mode Time during which DF operates.(unit:
min.)
104 67 Morning Correction count Counts 1 per image stabilization con-
trol.
105 68 Time during APS sensor On Time during which the APS sensor is
ON. (unit: min.)
106 69
107 6A
108 6B N of Fold & Staple used jobs
109 6C Fold & Staple Tri-Fold Full
110 6D N of ADF NF occured Number of DF no feed detection.
111 6E N of ADF special error1 occurred Number of original size miss-detection.
112 6F N of ADF special error2 occurred Number of next original information error.
113 70 N of ADF special error3 occurred Number of mixed size mode error
114 71 N of scanner scanned Counts 1 for pressing Start key in the
platen mode.
115 72 N of electrode cleaned
116 73 N of memory overflow Total count of No.124, 125, 126 and
the number of occurrences of HDD
reading over flow.
117 74 N of fusing alarm occurred
118 75 N of no toner stop occurred Total count of the four colors.
119 76 N of AGC retry
120 77 N of sub scan beam correct error
121 78 N of mis-centering correct error
122 79 N of ADF distortion adjust error
123 7A N of ADF distortion data error
124 7B Compression memory overflow
125 7C Page memory overflow (scan)
126 7D Page memory overflow (print)
127 7E FNS alarm (tray/trimming)
128 7F FNS alarm (staple)
129 80 Scanner count
130 81 N of ADF special error4 occurred Ready time out error
131 82
132 83
133 84
134 85
135 86
136 87
137 88 Saddle Stitcher staple alarm
325

bizhub PRO C6500
parameter
(F1)
138 89
139 8A
140 8B
141 8C
142 8D
143 8E Punch
144 8F Z-Folding
145 90 Multi Folder Punch Waste Full
146 91
147 92
H. Copy Mode Counter (2)

Confirm the status of use of each copy mode.
Note

parameter
(F2)
001 00 ACS
002 01 Full color
003 02 Black
004 03 Single Color (Y)
005 04 Single Color (M)
006 05 Single Color (C)
007 06 Single Color (R)
008 07 Single Color (G)
009 08 Single Color (B)
010 09 DF Thick paper
011 0A DF Thin paper
012 0B Type: Printed paper
013 0C Type: Photo paper
014 0D Type: Copied paper
015 0E Type: Inkjet paper
016 0F B-side Prevent
017 10 Screen: Auto
018 11 Screen: Line1
019 12 Screen: Line2/Type1
020 13 Screen: Dot1
021 14 Screen: Dot2/Type1
326
bizhub PRO C6500

parameter
(F2)
022 15 Screen: Compression
023 16 Glossy
024 17 Density shift
025 18 Adjust Background
026 19 Red
027 1A Green
028 1B Blue
029 1C Hue adjustment
030 1D Saturation adjustment
031 1E Brightness adjustment
032 1F Color balance adjustment
033 20 Sharpness adjustment
034 21 Contrast adjustment
035 22 Image Distinction Level
036 23 Paper type: Plain
037 24 Paper type: Coated-ML
038 25 Paper type: Color paper
039 26 Paper type: High quality
040 27 Paper type: Coated-GL
041 28 Paper type: Tab paper
042 29 Paper type: Color specific paper
043 2A Paper type: Coated-GO
044 2B Paper type: Coated-MO
045 2C Paper weight: 1
046 2D Paper weight: 2
047 2E Paper weight: 3
048 2F Paper weight: 4
049 30 Paper weight: 5
053 34 Multi-page enlargement
054 35 Main tray: Face up
055 36 N of no toner stop occurred (Y)
056 37 N of no toner stop occurred (M)
057 38 N of no toner stop occurred (C)
058 39 N of no toner stop occurred (K)
059 3A N of toner recovery box is full
060 3B N of color registration adj.
061 3C N of auto stability control
062 3D
327

bizhub PRO C6500
parameter
(F2)
063 3E
064 3F
065 40 Off mode time Time in OFF mode. (unit: min.)
066 41
067 42
068 43 Polygon motor ope. time Time during which the polygon motor
is ON. (unit: min.)
069 44 Develop motor ope. time (color) Time during which the color develop-
ing motor is ON. (unit: min.)
070 45 Develop motor ope. time (black) Time during which the black develop-
ing motor is ON. (unit: min.)
071 46 On time of PCL (color) Time during which the color erase
lamp is ON. (unit: min.)
072 47 On time of PCL (black) Time during which the black erase
lamp is ON. (unit: min.)
073 48 Operation time in Scanner mode Time during which the scanner motor
is ON. (unit: min.)
074 49 Time while power (ADF) Time during which DF is energized at
24V. (unit: min.)
075 4A
076 4B
077 4C
078 4D Auto Y toner refresh mode count Counts 1 per 1 operation.
079 4E Auto M toner refresh mode count
080 4F Auto C toner refresh mode count
081 50 Auto K toner refresh mode count
082 51 N of 4 toner refresh performed
083 52 N of MC toner refresh performed
084 53
085 54
086 55
087 56
088 57 Right & Left bind (originals)
089 58 Upper bind (originals)
090 59 Inside Print Multi Triple-Fold
091 5A Outside Print Multi Triple-Fold
092 5B Inside Print Triple-Fold-in
093 5C Outside Print Triple-Fold-in
094 5D Inside Print Triple-Fold-out
095 5E Outside Print Tri-Fold-out
096 5F Inside Print Double Parallel
097 60 Outside Print Double Parallel
328
bizhub PRO C6500

parameter
(F2)
098 61 Inside Print Gate Fold
099 62 Outside Print Gate Fold
100 63 Multi Half Fold
101 64 Inside Print Half Fold
102 65 Outside Print Half Fold
103 66 Main tray output
104 67 Stacker tray output
105 68 Stacker pile setting permit
106 69 Fold & Staple tray output
107 6A Tri-Fold tray output
108 6B Fold sub tray output
109 6C Stacker sub tray output
110 6D Fold & Staple sub tray output
111 6E Staple sub tray output
112 6F Main tray output JOB
113 70 Stacker tray output JOB
114 71 Fold & Staple output JOB No.
115 72 Tri-Fold tray output JOB No.
116 73 Fold sub tray JOB
117 74 Stacker sub tray JOB
118 75 Fold & Staple sub tray JOB
119 76 Staple sub tray JOB
120 77 Multi Half Fold JOB
121 78 Inside Print Half Fold JOB
122 79 Outside Print Half Fold JOB
123 7A S.M.A.R.T (Y) Start/Stop Count Rotation/Stop times of the HDD/Y
spindle motor.
124 7B S.M.A.R.T (Y) Load Cycle Count Count of load/unload cycles of the
magnetic head of HDD/Y into landing
zone position.
125 7C S.M.A.R.T (Y) Loaded Hours Data reading time of the HDD/Y
(unit: min.)
126 7D S.M.A.R.T (M) Start/Stop Count Rotation/Stop times of the HDD/M
spindle motor.
127 7E S.M.A.R.T (M) Load Cycle Count Count of load/unload cycles of the
magnetic head of HDD/M into landing
zone position.
128 7F S.M.A.R.T (M) Loaded Hours Data reading time of the HDD/M
(unit: min.)
129 80 S.M.A.R.T (C) Start/Stop Count Rotation/Stop times of the HDD/C
spindle motor.
329

bizhub PRO C6500
parameter
(F2)
130 81 S.M.A.R.T (C) Load Cycle Count Count of load/unload cycles of the
magnetic head of HDD/C into landing
zone position.
131 82 S.M.A.R.T (C) Loaded Hours Data reading time of the HDD/C
(unit: min.)
132 83 S.M.A.R.T (K) Start/Stop Count Rotation/Stop times of the HDD/K
spindle motor.
133 84 S.M.A.R.T (K) Load Cycle Count Count of load/unload cycles of the
magnetic head of HDD/K into landing
zone position.
134 85 S.M.A.R.T (K) Loaded Hours Data reading time of the HDD/K
(unit: min.)
135 86 Paper Inserter Count
330
I. SC Counter/Failure Sectional Counter
bizhub PRO C6500

Note
The malfunction codes, C-35## to C-39##, are not counted when the DIPSW3-1 in service mode is
set to 1. (latched).

parameter (Code) parameter (Code) parameter (Code)
(E0) (E0) (E0)
001 00 C-0001 031 1E C-0315 061 3C C-1102
002 01 C-0002 032 1F C-0316 062 3D C-1103
003 02 C-0003 033 20 C-0317 063 3E C-1104
004 03 C-0101 034 21 C-0318 064 3F C-1105
005 04 C-0102 035 22 C-0319 065 40 C-1106
006 05 C-0103 036 23 C-0320 066 41 C-1107
007 06 C-0201 037 24 C-0321 067 42 C-1108
008 07 C-0202 038 25 C-0401 068 43 C-1109
009 08 C-0203 039 26 C-0402 069 44 C-1110
010 09 C-0204 040 27 C-0403 070 45 C-1111
011 0A C-0205 041 28 C-0404 071 46 C-1112
012 0B C-0208 042 29 C-0405 072 47 C-1113
013 0C C-0209 043 2A C-0406 073 48 C-1114
014 0D C-0211 044 2B C-0407 074 49 C-1115
015 0E C-0212 045 2C C-0408 075 4A C-1116
016 0F C-0213 046 2D C-0409 076 4B C-1124
017 10 C-0301 047 2E C-0410 077 4C C-1125
018 11 C-0302 048 2F C-0411 078 4D C-1126
019 12 C-0303 049 30 C-0412 079 4E C-1127
020 13 C-0304 050 31 C-0413 080 4F C-1132
021 14 C-0305 051 32 C-0414 081 50 C-1137
022 15 C-0306 052 33 C-0415 082 51 C-1138
023 16 C-0307 053 34 C-0416 083 52 C-1139
024 17 C-0308 054 35 C-0417 084 53 C-1140
025 18 C-0309 055 36 C-0418 085 54 C-1141
026 19 C-0310 056 37 C-1005 086 55 C-1142
027 1A C-0311 057 38 C-1006 087 56 C-1143
028 1B C-0312 058 39 C-1007 088 57 C-1201
029 1C C-0313 059 3A C-1008 089 58 C-1202
030 1D C-0314 060 3B C-1101 090 59 C-1203
331

bizhub PRO C6500

(E0) (E0) (E0)
091 5A C-1204 132 83 C-1258 173 AX C-1453
092 5B C-1205 133 84 C-1259 174 AD C-2001
093 5C C-1206 134 85 C-1260 175 AE C-2002
094 5D C-1211 135 86 C-1261 176 AF C-2003
095 5E C-1212 136 87 C-1262 177 B0 C-2004
096 5F C-1213 137 88 C-1263 178 B1 C-2005
097 60 C-1214 138 89 C-1264 179 B2 C-2006
098 61 C-1215 139 8A C-1265 180 B3 C-2201
099 62 C-1216 140 8B C-1266 181 B4 C-2202
100 63 C-1221 141 8C C-1267 182 B5 C-2203
101 64 C-1222 142 8D C-1268 183 B6 C-2204
102 65 C-1223 143 8E C-1269 184 B7 C-2211
103 66 C-1224 144 8F C-1270 185 B8 C-2212
104 67 C-1225 145 90 C-1271 186 B9 C-2213
105 68 C-1226 146 91 C-1301 187 BA C-2214
106 69 C-1227 147 92 C-1302 188 BB C-2220
107 6A C-1228 148 93 C-1303 189 BC C-2221
108 6B C-1229 149 94 C-1304 190 BD C-2222
109 6C C-1230 150 95 C-1305 191 BE C-2301
110 6D C-1231 151 96 C-1306 192 BF C-2302
111 6E C-1232 152 97 C-1307 193 C0 C-2303
112 6F C-1233 153 98 C-1308 194 C1 C-2304
113 70 C-1234 154 99 C-1309 195 C2 C-2401
114 71 C-1235 155 9A C-1310 196 C3 C-2402
115 72 C-1241 156 9B C-1311 197 C4 C-2403
116 73 C-1242 157 9C C-1321 198 C5 C-2404
117 74 C-1243 158 9D C-1322 199 C6 C-2411
118 75 C-1244 159 9E C-1323 200 C7 C-2412
119 76 C-1245 160 9F C-1324 201 C8 C-2413
120 77 C-1246 161 A0 C-1325 202 C9 C-2414
121 78 C-1247 162 A1 C-1402 203 CA C-2421
122 79 C-1248 163 A2 C-1403 204 CB C-2422
123 7A C-1249 164 A3 C-1404 205 CC C-2423
124 7B C-1250 165 A4 C-1405 206 CD C-2424
125 7C C-1251 166 A5 C-1411 207 CE C-2431
126 7D C-1252 167 A6 C-1431 208 CF C-2432
127 7E C-1253 168 A7 C-1432 209 D0 C-2433
128 7F C-1254 169 A8 C-1433 210 D1 C-2434
129 80 C-1255 170 A9 C-1434 211 D2 C-2441
130 81 C-1256 171 AA C-1451 212 D3 C-2442
131 82 C-1257 172 AB C-1452 213 D4 C-2443
332
bizhub PRO C6500

(E0) (E0) (E0)
214 D5 C-2444 255 FE C-3104 296 27 C-4114
215 D6 C-2451 256 FF C-3301 297 28 C-4120
216 D7 C-2452 257 00 C-3302 298 29 C-4301
217 D8 C-2453 258 01 C-3303 299 2A C-4501
218 D9 C-2454 259 02 C-3501 300 2B C-4502
219 DA C-2461 260 03 C-3502 301 2C C-4503
220 DB C-2462 261 04 C-3503 302 2D C-4504
221 DC C-2463 262 05 C-3504 303 2E C-4511
222 DD C-2464 263 06 C-3505 304 2F C-4512
223 DE C-2470 264 07 C-3506 305 30 C-4513
224 DF C-2701 265 08 C-3507 306 31 C-4514
225 E0 C-2702 266 09 C-3508 307 32 C-4520
226 E1 C-2703 267 0A C-3801 308 33 C-4521
227 E2 C-2704 268 0B C-3802 309 34 C-4522
228 E3 C-2711 269 0C C-3803 310 35 C-4701
229 E4 C-2712 270 0D C-3804 311 36 C-4702
230 E5 C-2713 271 0E C-3805 312 37 C-4703
231 E6 C-2714 272 0F C-3806 313 38 C-4705
232 E7 C-2720 273 10 C-3901 314 39 C-4706
233 E8 C-2721 274 11 C-3902 315 3A C-4708
234 E9 C-2801 275 12 C-3903 316 3B C-4709
235 EA C-2802 276 13 C-3904 317 3C C-4711
236 EB C-2803 277 14 C-3905 318 3D C-4712
237 EC C-2804 278 15 C-3906 319 3E C-4713
238 ED C-2811 279 16 C-3907 320 3F C-4714
239 EE C-2812 280 17 C-3908 321 40 C-4715
240 EF C-2813 281 18 C-3909 322 41 C-4716
241 F0 C-2814 282 19 C-3910 323 42 C-4717
242 F1 C-2821 283 1A C-3911 324 43 C-4718
243 F2 C-2822 284 1B C-3912 325 44 C-4719
244 F3 C-2823 285 1C C-3913 326 45 C-4720
245 F4 C-2824 286 1D C-3914 327 46 C-4721
246 F5 C-2831 287 1E C-3915 328 47 C-4722
247 F6 C-2832 288 1F C-3916 329 48 C-4723
248 F7 C-2833 289 20 C-4101 330 49 C-4724
249 F8 C-2834 290 21 C-4102 331 4A C-4725
250 F9 C-2840 291 22 C-4103 332 4B C-4840
251 FA C-2841 292 23 C-4104 333 4C C-4850
252 FB C-3101 293 24 C-4111 334 4D C-5001
253 FC C-3102 294 25 C-4112 335 4E C-5002
254 FD C-3103 295 26 C-4113 336 4F C-5003
333

bizhub PRO C6500

(E0) (E0) (E0)
337 50 C-5004 369 70 C-6723 401 90 C-D0E2
338 51 C-5005 370 71 C-6724 402 91 C-D0E3
339 52 C-5010 371 72 C-6725 403 92 C-D0E4
340 53 C-5011 372 73 C-6801 404 93 C-D0E5
341 54 C-5301 373 74 C-7001 405 94 C-D0E6
342 55 C-5302 374 75 C-8001 406 95 C-D0E7
343 56 C-5303 375 76 C-8101 407 96 C-D0E8
344 57 C-6101 376 77 C-8102 408 97 C-D0E9
345 58 C-6202 377 78 C-8103 409 98 C-D0EA
346 59 C-6301 378 79 C-8401 410 99 C-D0EB
347 5A C-6701 379 7A C-8402 411 9A C-D0EC
348 5B C-6702 380 7B C-8403 412 9B C-D0ED
349 5C C-6703 380 7C C-8404 413 9C C-D0EE
350 5D C-6704 382 7D C-8405 414 9D C-D0EF
351 5E C-6705 383 7E C-8406 415 9E C-D0F0
352 5F C-6706 384 7F C-8407 416 9F C-E001
353 60 C-6707 385 80 C-C101 417 A0 C-E002
354 61 C-6708 386 81 C-C102 418 A1 C-E003
355 62 C-6709 387 82 C-C103 419 A2 C-E004
356 63 C-6710 388 83 C-C104 420 A3 C-E005
357 64 C-6711 389 84 C-C106 421 A4 C-E006
358 65 C-6712 390 85 C-C107 422 A5 C-E007
359 66 C-6713 391 86 C-C108 423 A6 C-0322
360 67 C-6714 392 87 C-C109 424 A7 C-2851
361 68 C-6715 393 88 C-C111 425 A8 C-2852
362 69 C-6716 394 89 C-C112 426 A9 C-2853
363 6A C-6717 395 8A C-C113 427 AA C-2861
364 6B C-6718 396 8B C-C114 428 AB C-2862
365 6C C-6719 397 8C C-C115 429 AX C-2863
366 6D C-6720 398 8D C-C120 430 AD C-2871
367 6E C-6721 399 8E C-D0E0 431 AE C-2872
368 6F C-6722 400 8F C-D0E1 432 AF C-2873
J. SC data of time series

Confirm the latest 20 malfunction code, it is possible to confirm SC code, total count, date of occurrence, time
of occurrence and machine condition (00: Idling, 01: Scanner operating, 02: Printer operating, 03: Scanner and
printer operating).
334
10.6.3 Count of special parts (Parts Counter)
bizhub PRO C6500

Confirm and reset the parts life counter.
When a part is replaced, reset the counter of the part that has been replaced to manage the service history.
A. Procedure for registration, confirmation and reset

Press [03 Parts Counter].a
Press [01 Count of special parts].
4. "Special Parts Count/Touch screen"
Press [Next] or [Previous] to scroll the pages and check the counts.
5. Press [T] or [S] to select the part name you want to reset.
6. Press [Count Reset].
Press [No] to cancel and return to "Special Parts Count/Touch screen".
8. To register the parts to CMS, press the buttons on the left side of the parts you want to register tick off.
Note
To display the CMS screen on the user screen, set 1 in the DIPSW15-1 setting.
B. List of special parts counter
Note
Be sure to reset the parts counter after replacing any parts listed below. Otherwise, image failure
or jam may occur.
1) Dust-proof filter /1 assy: No.002 Dust-proof filter /1 (Right side)
3) Charging coronas /Y, /M, /C, and /K: No. 006 to 013 Charging coronas /Y, /M, /C, and /K
4) Drum cartridges /Y, /M, /C, and /K: No. 014 to 021 Drum cartridges /Y, /M, /C, and /K
5) Developer /Y, /M, /C, and /K: No. 022 to 029 Enclosed developing /Y, /M, /C, and /K
6) Belt cleaner blade: No.037 and 038 Belt cleaning blade
7) 1st transfer rollers /Y, /M, /C, and /K: No. 039 to 042 1st transfer rollers /Y, /M, /C, and /K
When the counter exceeds the limit, the color of the character changes into red.
335
No. CSRC Part name Part number Count condition

bizhub PRO C6500
parameter
(Z1)
001 00 Toner collection box A03UA365 *1
002 01 Dust-proof filter/1 (Right side) A03UA122 Counted with the combination of
003 02 Dust-proof filter/2 (Rear side) 65AA-142 print coverage, drive distance of the
developing roller, humidity, and so
on. Shows the count in percentage
with respect to the end of its parts
life.
Counter reset No.002 and 003 are
linked to each other.
004 03
005 04 Charging dust proof filter 65AA-387 *1
006 05 Charging corona/Y (Page) A03UA460 *2 Resetting this counter also
resets No.007.
007 06 Charging corona/Y (Time %) A03UA460 Counts the charging time and
shows the count in percentage with
respect to the end of its parts life.
Resetting this counter also resets
No.006.
008 07 Charging corona/M (Page) A03UA460 *2 Resetting this counter also
resets No.009.
009 08 Charging corona/M (Time %) A03UA460 Counts the charging time and
No.008.
010 09 Charging corona/C (Page) A03UA460 *2 Resetting this counter also
resets No.011.
011 0A Charging corona/C (Time %) A03UA460 Counts the charging time and
No.010.
012 0B Charging corona/K (Page) A03UA460 *1 Resetting this counter also
resets No.013.
013 0C Charging corona/K (Time %) A03UA460 Counts the charging time and
No.012.
014 0D Drum cartridge/Y (Page) A03UA330 *2 Resetting this counter also
resets No.015.
336
bizhub PRO C6500

parameter
(Z1)
015 0E Drum cartridge/Y (Distance %) A03UA330 Compares the drive distance of the
drum with that of the Lubricant
applying roller and shows the larger
count number in percentage with
No.014.
016 0F Drum cartridge/M (Page) A03UA330 *2 Resetting this counter also
resets No.017.
017 10 Drum cartridge/M (Distance %) A03UA330 Compares the drive distance of the
No.016.
018 11 Drum cartridge/C (Page) A03UA330 *2 Resetting this counter also
resets No.019.
019 12 Drum cartridge/C (Distance %) A03UA330 Compares the drive distance of the
No.018.
020 13 Drum cartridge/K (Page) A03UA330 *1 Resetting this counter also
resets No.021.
021 14 Drum cartridge/K (Distance %) A03UA330 Compares the drive distance of the
No.020.
022 15 Enclosed Developing /Y (Page) A04PT700 *2 Resetting this counter also
resets No.023.
023 16 Enclosed Developing /Y (Dis- A04PT700 Counts the drive distance of the devel-
tance %) oping roller and shows the count in
percentage with respect to the end
of its parts life.
No.022.
024 17 Enclosed Developing /M A04PT800 *2 Resetting this counter also
(Page) resets No.025.
337

bizhub PRO C6500
parameter
(Z1)
025 18 Enclosed Developing /M (Dis- A04PT800 Counts the drive distance of the devel-
of its parts life.
No.024.
026 19 Enclosed Developing /C (Page) A04PT900 *2 Resetting this counter also
resets No.027.
027 1A Enclosed Developing /C (Dis- A04PT900 Counts the drive distance of the devel-
of its parts life.
No.026.
028 1B Enclosed Developing /K (Page) A04PT600 *1 Resetting this counter also
resets No.029.
029 1C Enclosed Developing /K (Dis- A04PT600 Counts the drive distance of the devel-
of its parts life.
No.028.
030 1D Developing unit/Y A03UA370 *2
031 1E Developing unit/M A03UA370
032 1F Developing unit/C A03UA370
033 20 Developing unit/K A03UB390 *1
034 21 Transfer belt A03U5042
035 22 Transfer belt cleaning unit A03UA515 *1 Resetting this counter also
resets No.036 to No.038.
036 23 Toner collection sheet/1 65AA-293 *1
037 24 Belt cleaning blade (Page) A03U5530 *1 Resetting this counter also
resets No.038.
038 25 Belt cleaning blade (Distance A03U5530 Counts the drive distance of the transfer
%) belt and shows the count in percent-
age with respect to the end of its
parts life.
No.037.
039 26 1st transfer roller/Y A03U5012 *2
040 27 1st transfer roller/M A03U5012
041 28 1st transfer roller/C A03U5012
042 29 1st transfer roller/K A03U5004 *1
043 2A 2nd transfer roller/U 65AA2611
044 2B Transfer belt separation claw 65AA-287
338
bizhub PRO C6500

parameter
(Z1)
045 2C
046 2D
047 2E Separation claw solenoid 26NA8251 1 count for each paper exit in the
single side mode, 2 counts in the
double side mode.
048 2F 2nd transfer roller/L 65AA4501 *1
049 30 Separation discharging unit A03UA522
050 31 Transfer earth plate unit 65AA-456 1 count for each paper exit in the
double side mode.
051 32 Fusing roller/2 A03U7202 *1
052 33 Fusing roller/L A03U7203
053 34 Fusing belt A03U7205
054 35 Belt regulating sleeve A03U7250
055 36 Paper exit roller/Up A03U7225 1 count for each paper exit in the
double side mode.
056 37 Fusing limiter 65AA5365 *1
057 38 Insulating sleeve/U A03U7295
058 39 Fusing bearing/L 26NA5371
059 3A Insulating sleeve/L A03U7227
060 3B Fusing roller/1 A03U7201
061 3C Fusing drive gear/B A03U8082
062 3D Fusing bearing/1 A03U8078
063 3E Fusing drive gear/O A03U8095
064 3F Fusing regulating gear 65AA7747
065 40 Fusing duct assy A03UA780
066 41 Fusing bearing/2 56UA7507
067 42 Fusing drive gear/M A03U8093
068 43 Fusing lamp/U A03UM31
(A) (E) (F)
069 44 Fusing lamp/L A03UM32
(A) (E) (F)
070 45 Fusing temp sensor assy/U A03UA768
071 46 Fusing temp sensor assy/L A03UA737
072 47 Center fusing temp. sensor/U 65AA8801
073 48 Center fusing temp. sensor/L 65AA8802
074 49 Feed-reverse rubber (Tray-1) 25SA4096 1 count for each paper exit from tray 1.
075 4A Feed-reverse rubber (Tray-2) 25SA4096 1 count for each paper exit from tray 2.
076 4B Feed/reverse rubber (Tray-3) 25SA4096 1 count for each paper exit from tray 3.
077 4C Feed/reverse rubber (By-pass) 25SA4096 1 count for each paper exit from by-
pass.
339

bizhub PRO C6500
parameter
(Z1)
078 4D Paper feed roller (Tray-1) 56AA-458 1 count for each paper exit from tray1.
079 4E Paper feed roller (Tray-2) 56AA-458 1 count for each paper exit from tray 2.
080 4F Paper feed roller (Tray-3) 56AA-458 1 count for each paper exit from tray 3.
081 50 Paper feed roller (By-pass) 65AA-520 1 count for each paper exit from by-
pass.
082 51 Paper feed clutch (Tray-1) 56AA8201 1 count for each paper exit from tray1.
083 52 Paper feed clutch (Tray-2) 56AA8201 1 count for each paper exit from tray 2.
084 53 Paper feed clutch (Tray-3) 56AA8201 1 count for each paper exit from tray 3.
085 54 Paper feed clutch (By-pass) 56AA8201 1 count for each paper exit from by-
pass.
086 55 Pre-regist. clutch (Tray-1) 56AA8201 1 count for each paper exit from tray1.
087 56 Pre-regist. clutch (Tray-2) 56AA8201 1 count for each paper exit from tray 2.
088 57 Pre-regist. clutch (Tray-3) 56AA8201 1 count for each paper exit from tray 3.
089 58 Intermediate convey. clutch/1 56AA8201 1 count for each paper exit from tray
2 and 3.
090 59 Intermediate convey. clutch/2 56AA8201 1 count for each paper exit in the
091 5A Intermediate convey. clutch/3 56AA8201 single side mode, 2 counts in the
double side mode.
092 5B Registration cleaning sheet 65AA-462 1 count for each paper exit in the
093 5C Registration roller 65LA-464 single side mode, 2 counts in the
094 5D Decurler roller A03U8605 double side mode.
095 5E Paper exit decurler roller A03U8926 1 count for each paper exit.
096 5F ADU conveyance clutch/1 A03UM201 0 count for each paper exit in the
097 60 ADU conveyance clutch/2 A03UM201 single side mode, 1 counts in the
098 61 ADU conveyance clutch/3 A03UM201 double side mode.
099 62 ADU pre-registration clutch A03UM201

100 63 Exposure ON time A03UM301 Accumulation of time lamp is on.
(unit: min.)
101 64 Main power switch 55GA8601 1 count each time the main power
switch turns ON the power.
102 65 Sub power switch A03UM601 1 count each time the sub power
switch turns ON the power.
103 66 Door switch 40AA8501 1 count each time the front door is
opened.
104 67 Toner supply door switch 13GG-802
105 68
106 69
107 6A
108 6B
109 6C
110 6D
340
bizhub PRO C6500

parameter
(Z1)
111 6E Paper exit roller A0438907 1 count for each paper exit.
112 6F Paper exit guide roller/2 65AA4818 (with 0T-502 installed).
113 70 Paper holding roller 65AA4849
114 71
115 72
116 73
117 74
118 75 LCT paper feed roller 55VA-484 1 count for each paper exit from tray
119 76 LCT feed/reverse roller 55VA-483 4 (LU).
120 77 LCT feed clutch 56AA8201
121 78 LCT pre-registration clutch 56AA8201
122 79
123 7A
124 7B
125 7C
126 7D PFU paper feed rubber (Tray 4) 55VA4111 1 count for each paper exit from tray
127 7E PFU feed/reverse roller (Tray 4) 55VA-483 4 (PF).
128 7F PFU feed clutch (Tray 4) 56AA8201
129 80 PFU reverse clutch (Tray 4) 56AA8201
130 81 PFU paper feed rubber (Tray 5) 55VA4111 1 count for each paper exit from tray
131 82 PFU feed/reverse roller (Tray 5) 55VA-483 5 (PF).
132 83 PFU feed/reverse roller (Tray 5) 56AA8201
133 84 PFU reverse clutch (Tray 5) 56AA8201
134 85 PFU Intermediate Convery. 56AA8201 1 count for each paper exit from tray
clutch/1 4 (PF).
135 86 PFU Intermediate Convery. 56AA8201
clutch/2
136 87 PFU Intermediate Convery. 56AA8201 1 count for each paper exit from tray
clutch/3 5 (PF).
137 88 PFU Pre-registration clutch 56AA8201
138 89 PFU Horizontal convery. 56AA8201
clutch/1
139 8A PFU Horizontal convery. 56AA8201
clutch/2
140 8B
141 8C
142 8D
143 8E
144 8F Staple/Front 15AA4222 1 count for each paper exit in the
145 90 Staple/Back 15AA-540 staple mode. (FS-503)
341

bizhub PRO C6500
parameter
(Z1)
146 91 Solenoid/A 56QA8251 1 count for each paper exit in the
147 92 Paper exit roller/A 122H4825 sort, non-sort or staple mode. (FS-
503)
148 93
149 94
150 95
151 96
152 97 Feed roller/A Top 50BA-574 1 count for each PI /Up paper feed.
153 98 Reverse rubber/Top 13QN-443
154 99 Feed roller/B Top 56BA-575
155 9A Feed roller/A Low 50BA-574 1 count for each PI /Lw paper feed.
156 9B Reverse rubber/Low 13QN-443
157 9C Feed roller/B Low 56BA-575
158 9D Punch motor assy 15AG-573 1 count for each paper exit in the
punch mode. (FD)
159 9E Solenoid/A (release 1) 56QA8251 1 count for each paper exit in the
punch or the folding mode for all
size. (FD)
160 9F Solenoid/A (release 2) 56QA8251 1.1 count for each paper exit in the
folding mode for all size. (FD)
2. 1 count for each paper exit in the
punch mode with 220mm or longer
size. (FD)
161 A0 Motor assy 129U-108 1 count for each paper exit to the
main tray. (FD)
162 A1
163 A2
164 A3
165 A4
166 A5 Solenoid (Lead) 15AV8252 1 count for each paper exit in the
sort and the non-sort mode of all
size. (LS)
167 A6 Solenoid (ReSr) 15AV8253 1 count for each paper exit in the
size. (LS)
168 A7 Solenoid (Center) 15AV8251 1 count for each paper exit in the
sort and the non-sort mode with
226 (W) X 295 (L) mm or larger size.
(LS)
169 A8 Solenoid (Curl) 15AV8255 1 count for each paper exit in the
size. (LS)
342
bizhub PRO C6500

parameter
(Z1)
170 A9 Up/Down motor 15AV8003 Count operation times of the stacker
tray operate up/down. (LS)
171 AA
172 AB
173 AC
174 AD
175 AE
176 AF Staple/Right 15AN-550 1 count for each paper set exit in the
177 B0 Staple/Left 15AN-550 saddle stitch mode. (SD)
178 B1 Trimmer edge 15AN-570 1 count for each paper set exit in the
179 B2 Trimmer receiver 15AN5282 trimmer mode. (SD)
180 B3 Trimmer edge drive motor 15AN8002
181 B4 Convey solenoid 15AN8251 1 count for each paper conveyance
182 B5 Solenoid 13QE8251 to the folding section. (SD)
183 B6 FNS solenoid 12QR8252 1 count for each paper conveyance
to the right angle conveyance sec-
tion. (SD)
184 B7 Gear/B 15AN7719 1 count for each paper set exit to
the bundle exit tray. (SD)
185 B8 Paper adjusting unit 15AN5092 1 count for each paper set exit in the
trimmer mode. (SD)
186 B9
187 BA
188 BB Paper exit roller /A 122H4825 1 count for each paper exit to the
main tray. (FS-607)
189 BC Conveyance roller /4 13QE4531 1 count for each paper exit in the
190 BD Paper conveyance roller /A 20AK4210 staple, folding and tri-folding mode.
(FS-607)
191 BE FNS exit opening motor 12QR-361 1 count for each starting job for the size
A4S and 81/2 x 11S, and 1count at exit-
ing these size in staple mode.
1 count at starting the fold and saddle
stitch mode. (FS-607).
192 BF FNS shift motor 12QR-361 1 count each time an even number of
print is exited in the sort mode. (FS-607)
193 C0 By-pass gate solenoid 12QR-263 1 count for each paper exit for the A4,
B5, 81/2 x 11 and 16K sizes in the staple
mode. (FS-607).
194 C1 FNS tray up/down motor 56AA8001 1 count for each paper exit to the
main tray.
1 count for each paper exit in staple
mode. (FS-607)
343

bizhub PRO C6500
parameter
(Z1)
195 C2 FNS stapler /F 20AK-501 1 count for each paper exit in staple
196 C3 FNS stapler /R 20AK-501 mode. (FS-607)
197 C4 FNS folding knife motor 120H8001 1 count for each paper exit in the
folding, saddle stitching and tri-fold-
ing mode. (FS-607)
198 C5 Tri-folding gate SD 12QR-263 1 count for each paper exit in the tri-
folding mode. (FS-607)
199 C6 PI conveyance clutch/U 13QN8201 1 count for each PI/Up paper feed.
200 C7 PI feed roller /A/U 50BA-574 (PI)
201 C8 PI feed roller /B/U 13QN-446
202 C9 PI reverse roller /U 13QN-443
203 CA PI torque limiter /U 13QN4073
204 CB PI conveyance clutch/L 13QN8201 1 count for each PI/Lw paper feed.
205 CC PI feed roller /A/L 50BA-574 (PI)
206 CD PI feed roller /B/L 13QN-446
207 CE PI reverse roller /L 13QN-443
208 CF PI torque limiter /L 13QN4073
209 D0 PI regist clutch 13QN8201 1 count for each paper exit from PI.
(PI)
210 D1
211 D2
212 D3 PK punching unit (2 hole) ***** 1 count for each punch operation.
213 D4 PK punching unit (3 hole) ***** (PK)
214 D5 PK punching unit (4 hole) *****
215 D6 PK punching unit (4 hole) *****
216 D7
217 D7 ADF paper feed roller 13YH4064 Original feed count in all modes. (DF)
218 D9 ADF feed roller 13YH4039 Original feed count in all modes. (DF)
219 DA ADF Dfeed prevention roller 20AJ4015
220 DB ADF paper exit solenoid 20AJ8251 1 count for one original in double
side and mixed original mode. (DF)
221 DC ADF registration clutch 13YH8059 1 count for 1 original in single side
mode. (DF)
222 DD ADF reverse solenoid 20AJ8251 3 count for 1 original in double side
mode. (DF)
*1 Count in all color modes

DIPSW 8-6 = 0: 1 count for each paper exit in the single side mode, 2 counts in the double side mode.
= 1: For large size, 2 counts for each paper exit in the single side mode, 4 counts for double.
*2 Count only in the full color or mono color mode

DIPSW 8-6 = 0: 1 count for each paper exit in the single side mode, 2 counts in the double side mode.
= 1: For large size, 2 counts for each paper exit in the single side mode, 4 counts for double.
344
10.6.4 Count of each parts (Parts Counter)
bizhub PRO C6500

This is used when you want to manage the service history of parts that are not registered in the "Count of spe-
cial parts".
For 30 data from No. 01 up to 30, confirm and reset of the name, P/N (parts number), limit value and print
count.
1 count for each paper exit exits of all sizes.
When the counter exceeds the limit, the color of the character changes into red.
A. Procedure for registration and confirmation

(1) Procedure
1. "Sservice Mode Menu screen"

2. "Ccounter/Data Menu screen"
Press [03 Parts Counter].
Press [02 Count of each parts].
4. "Each Part Count/Touch screen"
Press [Next] or [Previous] to scroll the pages, and press [T] or [S] to select the data number.
5. Select either [Name Setting], [P/N Setting], or [Limit Setting].
6. Enter the data you want to set or change.
[Parts Name]: Enter the part name. (8 digits)
[P/N] Enter the part number. (9 digits)
[Limit]: Enter the limit value. (8 digits)
7. Press [OK] to update the data.
Press [Cancel] to cancel updating.
8. To register the parts to CMS, press the buttons on the left side of the parts you want to register to tick off.
Note
To display the CMS screen on the user screen, set 1 in the DIPSW15-1 setting.
345
B. Procedure of reset
bizhub PRO C6500
(1) Procedure

Press [03 Parts Counter].
Press [02 Count of each parts].
4. "Each Part Count/Touch screen"
Press [Next] or [Previous] to scroll the pages, and press [T] or [S] to select the items you want to set or
check.
5. Press [Count Reset].
Press [No] to cancel and return to "Each Part Count/Touch screen".
346
C. The relation ship between the data No. and the CSRC parameter
bizhub PRO C6500

No. Part name P/N Count Limit Start date
CSRC CSRC CSRC CSRC CSRC
parameter parameter parameter parameter parameter
(Z4) (Z3) (G0) (H0) (H3)
001 00 00 00 00 00
002 01 01 01 01 01
003 02 02 02 02 02
004 03 03 03 03 03
005 04 04 04 04 04
006 05 05 05 05 05
007 06 06 06 06 06
008 07 07 07 07 07
009 08 08 08 08 08
010 09 09 09 09 09
011 0A 0A 0A 0A 0A
012 0B 0B 0B 0B 0B
013 0C 0C 0C 0C 0C
014 0D 0D 0D 0D 0D
015 0E 0E 0E 0E 0E
016 0F 0F 0F 0F 0F
017 10 10 10 10 10
018 11 11 11 11 11
019 12 12 12 12 12
020 13 13 13 13 13
021 14 14 14 14 14
022 15 15 15 15 15
023 16 16 16 16 16
024 17 17 17 17 17
025 18 18 18 18 18
026 19 19 19 19 19
027 1A 1A 1A 1A 1A
028 1B 1B 1B 1B 1B
029 1C 1C 1C 1C 1C
030 1D 1D 1D 1D 1D
347
10.7 State Confirmation

bizhub PRO C6500
10.7.1 I/O Check Mode

This mode provide self-diagnostic functions (input/output check function) to check the condition of input (check-
ing the each signal to sensors) and output (checking and adjustment of the load operation).
A. I/O Check Mode screen
[1] [2] [3] [4]

a03uf3e002ca
[1] I/O Check code [3] Input check

[2] Multi code [4] Output check
348
10.7.2 Input check
bizhub PRO C6500

Check input condition of each signal to the sensors.
A. Procedure

Press [05 State Confirmation].
2. "State Confirmation Menu screen"
Press [01 I/O Check Mode].
3. "I/O Check Mode screen"
Enter an input check code with the numeric buttons.
4. Press Access key to switch to the multi mode.
5. Enter the multi code with the numeric buttons.
6. The condition of the sensor (000/001 etc.) is displayed in the message box "IN".
7. When executing another input check, repeat steps 3 to 6.
B. List of sensors
Name Display and signal source

High voltage, analog signal Classification
Multi code
Symbol
Code
001 (High) 000 (Low)
0 0 TEM/ Temperature-humidity sensor (machine inner Display of humidity (%)

HUMS humidity)
1 TEM/ Temperature-humidity sensor (machine inner Display of temperature (C)
HUMS temperature)
3 TEMSB Temperature sensor board Display of temperature (C)
5 TEM/ Temp/humidity sensor /2 (machine inner Display of humidity (%)
HUMS/2 humidity)
6 TEM/ Temp/humidity sensor /2 (machine inner Display of temperature (C)
HUMS/2 temperature)
7 TEMS1 Registration temperature sensor
1 4 PZS/Y Piezoelectric sensor /Y Toner No toner
5 PZS/M Piezoelectric sensor /M
6 PZS/C Piezoelectric sensor /C
7 PZS/K Piezoelectric sensor /K
8 PS60 Waste toner door sensor Box No box
9 PS52 Waste toner full sensor Full Empty
11 0 PS31 Paper empty sensor /1 Paper No paper
Paper feed conveyance
1 PS37 Paper empty sensor /2

2 PS43 Paper empty sensor /3
3 PS47 Paper empty sensor /PB
4 PS108 Paper empty sensor (LU)
5 PS3 Paper empty sensor /1 (PF)
6 PS11 Paper empty sensor /2 (PF)
12 0 PS32 Paper near empty sensor /1
349

Paper feed conveyance Classification
Multi code
bizhub PRO C6500
Symbol
Code
001 (High) 000 (Low)
12 1 PS38 Paper near empty sensor /2 Paper No paper

2 PS44 Paper near empty sensor /3
3 PS102/ Remaining paper sensor /1 to 4 (LU) Paper level indication (0 to
PS103/ 100 (%)
PS104/
PS105
4 VR2 Remaining paper VR/1 (PF)
5 VR4 Remaining paper VR/2 (PF)
13 0 PS33 Paper size sensor /Fr1 Paper No paper
1 PS34 Paper size sensor /Rr1
2 PS39 Paper size sensor /Fr2
4 PS45 Paper size sensor /Fr3
6 PS48 Paper size sensor /BP1
7 PS49 Paper size sensor /BP2
8 PS6 Paper size sensor /Lt1 (PF)
9 PS5 Paper size sensor /Rt1 (PF)
10 PS14 Paper size sensor /Lt2 (PF)
11 PS13 Paper size sensor /Rt2 (PF)
14 0 VR1 Paper size VR/1 Display of AD value
1 VR2 Paper size VR/2
2 VR3 Paper size VR/3
3 VR4 Paper size VR/BP
4 VR1 Paper size VR/1 (PF)
5 VR3 Paper size VR/2 (PF)
6 VR1 Paper size VR (LU)
16 0 PS30 Upper limit sensor /1 Upper limit Not at upper
1 PS36 Upper limit sensor /2 limit
2 PS42 Upper limit sensor /3
3 PS25 Upper limit sensor /BP
4 PS109/ Upper limit sensor/Lower limit sensor (LU)
PS101
5 PS1 Upper limit sensor /1 (PF)
6 PS9 Upper limit sensor /2 (PF)
18 1 PS65 ADU centering sensor Display top 8 bit out of 16bit
2 PS1 Centering sensor (LU)
3 PS25 Centering sensor (PF) Multi feed Other than
multi feed
19 0 PS29 Paper feed sensor /1 Paper No paper
1 PS35 Paper feed sensor /2
350

Multi code
bizhub PRO C6500

Symbol
Code 001 (High) 000 (Low)
19 2 PS41 Paper feed sensor /3 Paper No paper

3 PS26 Paper feed sensor /BP
4 PS106 Pre-registration sensor (LU)
20 0 PS107 LU exit sensor (LU)

1 PS23 ADU pre-registration sensor
2 PS61 ADU conveyance sensor
3 PS27 Intermediate conveyance sensor /1
4 PS28 Intermediate conveyance sensor /2
6 PS22 Registration sensor
7 PS50 Vertical conveyance sensor
8 PS13 Paper exit sensor
9 PS9 Reverse/exit sensor
10 PS21 ADU reverse sensor
11 PS12 Paper exit full sensor Full Other than full
12 PS20 ADU stop sensor Paper No paper
13 PS62 Decurler sensor
23 5 PS109/ Upper limit sensor/Lower limit sensor (LU) Upper limit Not at upper
6 PS101 limit
24 0 PS24 2nd transfer HP sensor Home posi- Other than
tion home posi-
tion
25 0 PS18 Front door open/close sensor Open Close
1 PS51 Vertical conveyance door sensor
2 PS54 Toner supply door open/close sensor
3 PS14 Toner supply unit open/close sensor
5 MS2 Interlock switch /2 (LU) ON OFF
6 MS1 Interlock switch /1 (LU)
7 SW100 Tray down switch (LU)
8 PS22 Registration sensor Paper No paper
9 PS23 Front door open/close sensor Open Close
10 PS21 Horizontal conveyance door sensor /1 (PF)
11 PS24 Vertical door sensor (PF)
12 PS22 Horizontal conveyance door sensor /2 (PF)
351

Multi code
bizhub PRO C6500
Symbol
Code
001 (High) 000 (Low)
27 25 PS10 Paper exit pressure home sensor Home posi- Other than
tion home posi-
tion
29 3 SD1 Belt separation claw solenoid Set Not set
11 PS20 Pre-registration sensor (PF) Paper No paper
12 PS18 Horizontal conveyance sensor/1
13 PS17 Vertical conveyance sensor/1 (PF)
16 PS18 Horizontal conveyance sensor/1 (PF)
26 TEMS/1 Temperature sensor /1 (in tray) Display of temperature (C)
28 TEMS/2 Temperature sensor /2 (in tray)
30 TEMS1 Temperature sensor /1 (in tray) (LU)
30 0 PS1 Scanner HP sensor Home posi- Other than
Optical device
tion home posi-

tion
1 PS3 APS sensor /1 Paper No paper
2 PS4 APS sensor /2
3 PS2 APS timing sensor Open Close
33 0 INDEXB/ INDEVB/C Abnormal Normal
C
1 INDEXB/ INDEVB/M
M
2 INDEXB/ INDEVB/Y
Y
3 INDEXB/ INDEVB/K
K
4 INDEXB INDEVB /C, /M, /Y, /K It is abnormal
/C, /M, / if there is any
Y, /K of one or
more color.
38 5 PS1 Scanner HP sensor Home posi- Other than
tion home posi-
tion
352

Main body Classification
Multi code
bizhub PRO C6500

Symbol
45 0 TEMS/1 Temperature sensor /1 (Fusing upper heating Display of temperature (C)

roller center)
1 TEMS/3 Temperature sensor /3 (Fusing upper heating
roller edge)
2 TEMS/2 Temperature sensor /2 (Fusing lower pres-
sure roller center)
3 TEMS/4 Temperature sensor /4 (Fusing lower pres-
sure roller edge)
4 TEMS/1 Temperature sensor /1 (Fusing upper roller
non-contact sensor correction)
5 TEMS/2 Temperature sensor /2 (Fusing lower roller
non-contact sensor correction)
8 TEMS/1 Fusing upper heating roller center detection
temperature (idling)
11 TEMS/1 Fusing upper heating roller center detection
temperature (when pressure release opera-
tion is powered ON)
12 TEMS/3 Fusing upper heating roller edge detection
tion is powered ON)
14 TEMS/2 Fusing lower pressure roller center detection
tion is powered ON)
47 3 PS16 Fusing release home sensor (when pressure Home posi- Other than
release operation is powered ON) tion home posi-
tion
4 Fusing release home sensor (at pressure Home posi- Other than
position move) tion home posi-
5 Fusing release home sensor (at release position
tion move)
6 PS64 Fusing loop sensor Paper No paper
48 0 PS15 1st transfer HP sensor Home posi- Other than
tion home posi-
tion
50 12 TCRS/Y TCR sensor /Y output value (1/1 speed) 0 to 255
Specific function
13 TCRS/M TCR sensor /M output value (1/1 speed)

14 TCRS/C TCR sensor /C output value (1/1 speed)
15 TCRS/K TCR sensor /K output value (1/1 speed)
58 0 TCRS/Y TCR sensor /Y control voltage (1/1 speed)
1 TCRS/M TCR sensor /M control voltage (1/1 speed)
2 TCRS/C TCR sensor /C control voltage (1/1 speed)
3 TCRS/K TCR sensor /K control voltage (1/1 speed)
59 3 PS17 Fusing paper exit detection sensor Paper No paper
353

DF Classification
Multi code
bizhub PRO C6500
Symbol
Code
001 (High) 000 (Low)
60 1 PS304 Original empty sensor Original No original

2 PS301 Original registration sensor
3 PS302 Timing sensor
4 PS305 Original reverse sensor
5 PS306 Original exit sensor
6 PS303 Original paper feed cover sensor Open Close
7 PS308 Conveyance cover sensor Close Open
8 PS307 Paper exit cover sensor Open Close
9 RS Tray open/close sensor
70 1 PS1 FD entrance sensor No paper Paper
FD
2 PS4 PI exit sensor Paper No paper

3 PS5 Punch conveyance sensor No paper Paper
4 PS7 Main tray folding paper full sensor Other than full Full
5 PS8 2 holes punch home sensor Other than Home posi-
6 PS9 3 holes/4 holes home sensor home position
tion
7 PS10 Alignment plate home sensor Home posi- Other than
8 PS11 Punch registration home sensor tion home posi-
tion
9 PS12 Punch scraps box set sensor Set Not set
10 PS13 Intermediate conveyance detection 1 Paper No paper
11 PS16 Sub tray paper exit sensor
12 PS17 Sub tray paper full sensor Other than full Full
13 PS18 Main tray paper exit sensor Paper No paper
14 PS20 Main tray upper limit sensor Upper limit Not at upper
limit
15 PS22 Main tray lower limit sensor Lower limit Not at lower
limit
16 PS23 Main tray empty sensor No paper Paper
17 PS26 Punch scraps full sensor Other than full Full
22 PS2 Folding exit sensor Paper No paper
23 CN90 Main tray connection recognition (CN90 con- Non-connec- Connection
nection) tion
24 PS51 1st folding conveyance sensor No paper Paper
25 PS52 Folding entrance sensor
26 PS53 2nd folding conveyance sensor
27 PS54 3rd folding conveyance sensor
28 PS55 1st folding cam home sensor No pressure pressure
29 PS56 2nd folding cam home sensor
30 PS57 3rd folding cam home sensor
31 PS58 S size conveyance sensor Paper No paper
354

FD Classification
Multi code
bizhub PRO C6500

Symbol
70 32 PS6 Punch registration sensor Paper No paper

33 FDOB Staple selection switch OFF ON
34 Punch selection switch
35 Folding selection switch
36 START/STOP switch
37 Multi feed function select switch
39 PS46 Sub tray fold paper full sensor Full Other than full
40 PS31 PI conveyance sensor /Up Paper No paper
41 PS37 PI conveyance sensor /Lw
42 PS32 PI upper limit sensor /Up Upper limit Not at upper
limit
43 PS33 PI paper empty sensor /Up Other than full Full
44 PS34 PI lift plate home sensor /Up Home posi- Other than
tion home posi-
tion
45 PS35 L size sensor /Up No paper Paper
46 PS36 S size sensor /Up
48 PS38 PI upper limit sensor /Lw Upper limit Not at upper
limit
49 PS39 PI paper empty sensor /Lw Other than full Full
50 PS40 PI lift plate home sensor /Lw Home posi- Other than
tion home posi-
tion
51 PS41 L size sensor /Lw No paper Paper
52 PS42 S size sensor /Lw
53 PS43 PI cover open/close sensor close open
54 PS44 PI paper set sensor /Up No paper Paper
55 PS45 PI paper set sensor /Lw
61 PS47 PI max paper size sensor /Up
62 PS48 PI max paper size sensor /Lw
71 1 PS1 Entrance sensor Paper No paper
SD
2 PS2 Horizontal conveyance sensor /1

3 PS3 Horizontal conveyance sensor /2
4 PS4 Horizontal conveyance exit sensor
5 PS5 Right angle conveyance sensor /1 No paper Paper
6 PS6 Right angle conveyance sensor /2
7 PS7 Folding sensor /1 No paper Paper
8 PS8 Folding passage sensor Paper No paper
9 PS17 Overlap home sensor Home posi- Other than
tion home posi-
tion
355

SD Classification
Multi code
bizhub PRO C6500
Symbol
Code
001 (High) 000 (Low)
71 10 PS18 Folding main scan alignment home sensor / Other than Home posi-
Fr1 home position
11 PS49 Folding main scan alignment home sensor / tion
Fr2
12 PS20 1st folding blade home sensor /1
13 PS21 1st folding blade home sensor /2 Home posi- Other than
tion home posi-
tion
14 PS22 2nd folding blade home sensor/1 Other than Home posi-
home position
tion
15 PS23 2nd folding blade home sensor /2 Home posi- Other than
16 PS24 Folding exit home sensor tion home posi-
tion
17 PS9 Tri-folding exit sensor Paper No paper
18 PS10 Tri-folding paper full sensor Other than full Full
19 PS11 Sub tray exit sensor Paper No paper
21 PS44 Folding sensor /2 No paper Paper
22 PS19 Folding main scan alignment home sensor / Home posi- Other than
Rr tion home posi-
23 PS46 Guide shaft home sensor tion
24 HS2/ Clincher start sensors /Rt and /Lt No clinch Clinch
HS4
33 PS13 Saddle stitching paper sensor No paper Paper
34 PS14 Bundle sensor /1
35 PS15 Bundle sensor /2 No paper Paper
36 PS16 Bundle registration plate home sensor Other than Home posi-
home position
tion
37 PS25 Stapler movement home sensor Home posi- Other than
tion home posi-
tion
38 PS26 Clincher up down home sensor Other than Home posi-
home position
tion
39 PS27 Saddle stitching press home sensor Home posi- Other than
40 PS28 Saddle stitching alignment home sensor /Rt tion home posi-
41 PS29 Saddle stitching alignment home sensor /Lt tion
42 PS33 Bundle clip upper limit sensor Upper limit Not at upper
limit
43 PS30 Bundle clip lower limit sensor Lower limit Not at lower
limit
356

SD Classification
Multi code
bizhub PRO C6500

Symbol
71 44 PS32 Bundle arm home sensor Home posi- Other than

45 PS31 Bundle arm rotation home sensor tion home posi-
46 PS34 Bundle registration home sensor tion
47 PS35 Bundle press stage up down home sensor

48 PS45 Bundle press stage up down upper limit sen- Upper limit Not at upper
sor limit
49 PS37 Bundle press home sensors Other than Home posi-
home position
tion
50 PS47 Bundle press lower limit sensor Not at lower Lower limit
limit
51 PS48 Scraps press home sensor Other than Home posi-
home position
tion
52 PS40 Scraps box set sensor Set Not set
53 PS41 Trimmer scraps full sensor Other than full Full
54 PS36 Bundle press movement home sensor Home posi- Other than
55 PS38 Bundle arm assist home sensor tion home posi-
tion
56 PS39 Bundle arm assist upper limit sensor Not at upper Upper limit
limit
57 SW1 Stapler empty switch /Rt No staple Staple
58 SW2 Stapler empty switch /Lt
59 HS1 Stapler home sensor /Rt Other than Home posi-
60 HS3 Stapler home sensor /Lt home position
tion
61 PS50 Trimmer blade home sensor Home posi- Other than
tion home posi-
tion
62 PS51 Trimmer blade upper limit sensor Not at upper Upper limit
limit
63 PS52 Trimmer press upper limit sensor
64 PS53 Trimmer press home sensor Lower limit Not at lower
limit
65 PS42 Front door sensor /Rt Open Close
66 PS43 Front door sensor /Lt
67 PS54 Bundle sensor /4 Paper No paper
68 PS55 Trimmer registration sensor Registration Other than
position registration
position
69 PS56 Folding sub scan alignment home sensor Home posi- Other than
tion home posi-
tion
357

SD Classification
Multi code
bizhub PRO C6500
Symbol
Code
001 (High) 000 (Low)
71 70 PS57 Bundle exit sensor /2 No paper Paper

71 PS58 Bundle tray set sensor Not set Set
72 PS59 Trimmer board replacement sensor Replace Not replace
75 PS61 Bundle tray paper full sensor Full Other than full
77 PS60 Folding entrance sensor No paper Paper
72 1 PS35 Rear stopper home sensor Home posi- Other than
FS-503
2 PS33 Intermediate roller home sensor tion home posi-

3 PS32 Stack assist home sensor tion
4 PS14 Stapler rotation home sensor Other than Home posi-

home position
tion
5 PS11 Stapler movement home sensor Home posi- Other than
tion home posi-
tion
6 PS34 Staple scraps box set sensor Set Not set
8 PS1 Sub tray paper exit sensor Paper No paper
9 PS5 Stacker entrance sensor
10 PS4 FNS entrance sensor No paper Paper
11 PS15 Counter reset sensor Reset posi- Other than
tion reset position
12 PS12 Paper exit opening sensor Other than Home posi-
home position
tion
14 PS3 Tray lower limit sensor Lower limit Not at lower
limit
15 PS7 Stapler paper exit upper limit sensor Not at upper Upper limit
limit
16 PS2 Tray upper limit sensor Upper limit Not at upper
limit
21 PS47 Staple ready sensor /Fr Other than Ready
ready
22 PS43 Cartridge set sensor /Fr No cartridge Cartridge
23 PS45 Staple empty sensor /Fr No staple No staple
24 PS41 Stapler home sensor /Fr Other than Home posi-
home position
tion
25 PS46 Staple ready sensor /Rr Other than Ready
ready
26 PS42 Cartridge set sensor /Rr No cartridge Cartridge
27 PS44 Staple empty sensor /Rr No staple Staple
358

FS-503 Classification
Multi code
bizhub PRO C6500

Symbol
72 28 PS40 Stapler home sensor /Rr Other than Home posi-

home position
tion
30 PS20 Stacker empty sensor No paper Paper
31 PS9 Paper exit arm home sensor Other than Home posi-
home position
tion
32 MS1 Door switch Open Close
33 PS31 Alignment home sensor /Fr Home posi- Other than
34 PS8 Alignment home sensor /Rr tion home posi-
tion
72 1 PS1 Sub tray paper exit sensor Paper No paper
FS-607
2 PS4 FNS Entrance sensor No paper Paper

3 PS19 Sub tray full sensor Full Other than full
4 PS12 Paper exit opening home sensor Other than Closed
the closed position
position
5 PS16 Gate home sensor Other than Home posi-
home position
tion
7 PS18 Shift roller home sensor Other than Home posi-
home position
tion
10 PS3 Main tray lower limit sensor Lower limit Not at lower
limit
12 PS2 Main tray upper limit sensor Upper limit Not at upper
limit
13 PS7 Stapler paper exit upper limit sensor Other than Stand-by
the stand-by position
position
14 PS15 Counter reset sensor Paper No paper
17 PS5 Stacker entrance sensor
18 PS8 Alignment home sensor /Up Home posi- Other than
19 PS9 Paper exit belt home sensor tion home posi-
20 PS11 Stapler movement home sensor tion
21 PS13 Stapler rotation home sensor

22 PS14 Clincher rotation home sensor
23 PS20 Stacker empty sensor Paper No paper
25 PS31 Stapler motor home sensor /Fr Other than Home posi-
26 PS30 Stapler motor home sensor /Rr home position
tion
359

Multi code
bizhub PRO C6500
Symbol
Code
001 (High) 000 (Low)
72 27 SW4 Staple empty switch /Fr No staple Staple

28 SW2 Staple empty switch /Rr
29 SW4 Staple empty switch /Fr (crown staple)
30 SW2 Staple empty switch /Rr (crown staple)
31 SW3 Cartridge switch /Fr No cartridge Cartridge
32 SW1 Cartridge switch /Rr
35 PS33 Clincher motor home sensor /Fr Other than Home posi-
36 PS32 Clincher motor home sensor /Rr home position
tion
41 PS22 Folding knife home sensor Other than Home posi-
home position
tion
42 PS23 Saddle stitching stopper home sensor Home posi- Other than
43 PS24 Alignment home sensor /Lw tion home posi-
tion
44 PS25 Folding paper exit sensor Paper No paper
45 PS26 Folding pass-through sensor
46 PS29 Folding full sensor Full Other than full
49 PS201 Paper pass-through sensor /Up (PI) Paper No paper
50 PS206 Paper pass-through sensor /Lw (PI)
57 PS301 Punch home sensor (PK) Other than Home posi-
home position
tion
58 PS306 Punch encoder sensor (PK) Light blocking Exposure
59 PS302 Punch scraps box full sensor (PK) Other than full Full
60 PS304 Punch scraps box set sensor (PK) set Not set
61 PS303 Punch shift home sensor (PK) Home posi- Other than
tion home posi-
tion
62 PS305 Swing edge face detection 5 (PK) Paper No paper
63 Swing edge face detection 4 (PK)
73 PS202 Paper empty sensor /Up (PI) No paper Paper
74 PS203 Paper set sensor /Up (PI)
75 PS205 Tray upper limit sensor /Up (Upper stage) (PI) Not at upper Upper limit
limit
76 PS204 Tray lower limit sensor /Up (Upper stage) (PI) Not at lower Lower limit
limit
360

Multi code
bizhub PRO C6500

Symbol
72 77 PIOB Sheet feeder manual start/clear SW (PI) OFF ON

78 Sheet feeder manual punch button SW (PI)
79 Sheet feeder manual function selection but-
ton SW (PI)
80 MS201 Cover sheet open/close detection (PI) Open Close
81 PS207 Paper empty sensor /Lw (PI) No paper Paper
82 PS212 Paper set sensor /Lw (PI)
83 PS209 Tray upper limit sensor /Lw (lower stage tray) Upper limit Not at upper
(PI) limit
84 PS210 Tray lower limit sensor /Lw (lower stage tray) Lower limit Not at lower
(PI) limit
86 PS208 L sizesensor /Lw (PI) No paper Paper
73 1 PS4 Entrance sensor Paper No paper
LS
2 PS11 Sub tray paper exit sensor

3 PS7 Conveyance sensor /1
4 PS16 Conveyance sensor /2 (LS-501 only)
5 PS17 Conveyance sensor /3 (LS-501 only) Paper No paper
6 PS18 Tandem exit sensor (LS-501 only)
7 PS3 Stacker tray upper limit sensor Upper limit Not at upper
limit
8 PS6 Paper empty sensor Full Other than full
9 PS13 2000 sheets stacked sensor ON OFF
10 PS19 Paper detection sensor
11 PS14 5000 sheets stacked sensor
12 PS9 Sub tray full sensor Full Other than full
13 PS1 Stacker tray set sensor Set Not set
14 RS1 Hand cart reset switch
15 PS15 Stacker tray arm release sensor ON OFF
16 TOB Paper exit switch
18 RS2 JAM door switch
19 PS8 Sub tray door sensor
20 MS2 Stacker tray upper limit switch Upper limit Not at upper
limit
21 MS3 Stacker tray lower limit switch Lower limit Not at lower
limit
22 PS12 Alignment home sensor Home posi- Other than
23 PS11 Shift unit home sensor tion home posi-
tion
24 PS5 Grip conveyance home sensor
361

RU Classification
Multi code
bizhub PRO C6500
Symbol
Code
001 (High) 000 (Low)
75 41 PS2 Intermediate sensor Paper No paper

42 MS1 Interlock switch ON OFF
46 PS1 Entrance sensor Paper No paper
48 PS3 Paper exit sensor
362
10.7.3 Output check
bizhub PRO C6500

Load operations can be checked and adjusted (output check) using this output check.
A. Procedure

Press [05 State Confirmation].
2. "State Confirmation Menu screen"
Press [01 I/O Check Mode].
3. "I/O Check Mode screen"
Enter an output check code with the fine numeric keys.
4. Press [Access] key to switch to the multi mode.
5. Enter the multi code with the fine numeric buttons.
6. Press the Start key.
The specified loading operates.
7. Press the Stop key.
The specified loading stops.
8. When executing another output check of the signal or loading operation, repeat steps 3 to 7.
B. List of loads
High voltage, analog signal Classification
Multi code
Symbol
Code
Name Restrictive conditions
0 0 L1 Exposure lamp
1 0 M53, Toner bottle motor, toner bottle clutch /Y
MC14
3 M53, Toner bottle motor, toner bottle clutch /M
MC15
6 M53, Toner bottle motor, toner bottle clutch /C
MC16
9 M53, Toner bottle motor, toner bottle clutch /K
MC17
2 0 HV/1 High voltage unit /1 (charging/Y) No use allowed in the
1 High voltage unit /1 (charging/M) field.
2 High voltage unit /1(charging/C)
3 High voltage unit /1 (charging/K)
3 0 HV/2 High voltage unit /2 (1st transfer/Y)
1 High voltage unit /2 (1st transfer/M)
2 High voltage unit /2 (1st transfer/C)
3 High voltage unit /2 (1st transfer/K)
4 High voltage unit /2 (1st transfer/Y, /M, /C, /K)
7 High voltage unit /2 (1st transfer/K)
4 0 HV/2 High voltage unit /2 (separation)
1 High voltage unit /2 (separation: for measurement)
363
10. SERVICE MODE
High voltage, analog signal Classification Field Service Ver1.0 Sep.2006
Multi code
bizhub PRO C6500
Symbol
Code
5 0 PS11 PGC sensor output voltage Number between 0 and

2 PS8, Color registration sensor output voltage 255 is displayed on [IN]
PS9 area of the screen
5 PS11 PGC sensor output voltage
6 PS8, Color registration sensor
PS9
15 1 CSRC data collection counter
2 Mode memory clear
98 CS Remote Care memory initialization
18 1 PS65 ADU centering sensor
2 PS1 Centering sensor (LU) Number between 0 and
3 PS25 Centering sensor (PF) 255 is displayed on [IN]
area of the screen
4 MFDT Multi feed detection board /S, /R (PF)
B/S, /
R
20 0 SD7 Pick-up solenoid /1
Paper feed conveyance
1 SD8 Pick-up solenoid /2

2 SD9 Pick-up solenoid /3
4 SD5 Pick-up solenoid /BP
5 SD100 Pick-up solenoid (LU)
6 SD1 Pick-up solenoid /1 (PF)
7 SD5 Pick-up solenoid /1 (PF)
21 0 MC7 Paper feed clutch /1
1 MC9 Paper feed clutch /2
2 MC11 Paper feed clutch /3
4 MC6 Paper feed clutch /BP
5 MC101 Paper feed clutch (LU)
6 MC1 Paper feed clutch /1 (PF)
7 MC4 Paper feed clutch /1 (PF)
22 0 MC8 Pre-registration clutch /1
1 MC10 Pre-registration clutch /2
2 MC12 Pre-registration clutch /3
5 MC102 Pre-registration clutch (LU)
23 0 M38 Paper lift motor /1
1 M39 Paper lift motor /2
2 M40 Paper lift motor /3
3 M35 Paper lift motor /BP (down)
4 M35 Paper lift motor /BP (up)
5 M100 Paper lift motor (LU: down)
6 Paper lift motor (LU: up)
364
Multi code
bizhub PRO C6500

Symbol
Code Name Restrictive conditions
23 7 M2 Paper lift motor /1 (PF)

8 M3 Paper lift motor /2 (PF)
24 0 M34 2nd transfer pressure/release motor
1 2nd transfer pressure (pressure position 1)
2 2nd transfer pressure (pressure position 2)
3 2nd transfer release
25 0 M30 Registration motor (1/2 speed)
1 Registration motor (2/3 speed)
2 Registration motor (1/1 speed)
3 Registration motor (paper feed line speed)
4 Registration motor (Hard timer ON: 1/1 speed)
26 0 M31 Loop motor (1/2 speed)
1 Loop motor (2/3 speed)
2 Loop motor (1/1 speed)
3 Loop motor (paper feed line speed)
27 0 M33 Reverse/exit motor (Forward rotation: 1/2 speed)
1 Reverse/exit motor (Forward rotation: 2/3 speed)
2 Reverse/exit motor (Forward rotation: 1/1 speed)
3 Reverse/exit motor (Forward rotation: Max. speed)
4 Reverse/exit motor (Reverse rotation: 1/2 speed)
7 Reverse/exit motor (Reverse rotation: Max. speed)
10 M55 Decurler motor (Forward rotation: 1/2 speed)
11 Decurler motor (Forward rotation: 2/3 speed)
12 Decurler motor (Forward rotation: 1/1 speed)
13 Decurler motor (Forward rotation: Max. speed)
14 Decurler motor (Reverse rotation: 1/2 speed)
17 Decurler motor (Reverse rotation: Max. speed)
20 M54 Paper exit motor (Forward rotation: 1/2 speed)
21 Paper exit motor (Forward rotation: 2/3 speed)
22 Paper exit motor (Forward rotation: 1/1 speed)
23 Paper exit motor (Forward rotation: Max. speed)
25 Paper exit motor (Reverse rotation: continuous)
26 Paper exit motor (Reverse rotation: HP position)
27 Paper exit motor (Reverse rotation: high pressure
amount)
28 Paper exit motor (Reverse rotation: medium pres-
sure amount)
365
10. SERVICE MODE
Paper feed conveyance Classification Field Service Ver1.0 Sep.2006
Multi code
bizhub PRO C6500
Symbol
Code
27 29 M54 Paper exit motor (Reverse rotation: low pressure

amount)
28 0 M41 Paper feed motor
1 M1 Paper feed motor (LU)
2 M1 Paper feed motor (PF)
29 0 MC13 Intermediate conveyance clutch /1
1 MC4 Intermediate conveyance clutch /2
2 MC5 Intermediate conveyance clutch /3
3 SD1 Belt separation claw solenoid
5 FM1, Paper feed assist fan /Fr, /Rr (LU)
FM2
6 SD4 Tray lock solenoid /1 (PF)
7 FM3, Paper feed assist fan /Fr12, /Rr12 (Tray 4) (PF)
FM4
FM2
FM8
FM6
11 MC12 Pre-registration clutch (PF)
12 MC7 Vertical conveyance clutch /1 (PF)
15 MC10 Horizontal conveyance clutch /1 (PF)
16 MC11 Horizontal conveyance clutch /2 (PF)
17 SD2, Shutter solenoid /Fr1, /Rr1 (PF)
SD3
19 SD6, Shutter solenoid /Fr2, /Rr2 (PF)
SD7
23 MC2 Separation clutch /1 (PF)
24 MC5 Separation clutch /2 (PF)
25 FM9, Ventilation fan/1, /2 (PF)
FM10
26 HTR3, Fan heater /Up, Dehumidifier fan /1, /2 (HT)
FM11,
FM12
28 HTR4, Fan heater, Dehumidifier fan /3, /4 (HT)
FM13,
FM14
366
Multi code
bizhub PRO C6500

Symbol
29 30 HTR1 Temperature adjustment tray 33C, Heat pipe

70C (tray 4) (LU)
32 0 M3 Polygon motor /Y (1/1 rotation)
1 M4 Polygon motor /M (1/1 rotation)
2 M5 Polygon motor /C (1/1 rotation)
3 M6 Polygon motor /K (1/1 rotation)
4 M3, Polygon motor /Y, /M, /C, /K (1/1 rotation)
M4,
M5,
M6
5 M3 Polygon motor /Y (rotates at adjustment value)
6 M4 Polygon motor /M (rotates at adjustment value)
7 M5 Polygon motor /C (rotates at adjustment value)
8 M6 Polygon motor /K (rotates at adjustment value)
9 M3, Polygon motor /Y, /M, /C, /K
M4, (rotates at adjustment value)
M5,
M6
33 0 INDEX INDEVB /Y
B/Y
1 INDEX INDEVB /M
B/M
2 INDEX INDEVB /C
B/C
3 INDEX INDEVB /K
B/K
4 INDEX INDEVB /Y, /M, /C, /K
B/Y, /
M, /C,
/K
34 0 Shading correction operation
36 3 PS8 Color registration sensor /Fr Number between 0 and
4 PS9 Color registration sensor /Rr 255 is displayed on [IN]
area of the screen
37 0 LD alarm measurement LD alarm value can be
91 LD1 /2 alarm data clear /Y checked on the adjust-
92 LD1 /2 alarm data clear /M ment list of list output.
93 LD1 /2 alarm data clear /C

94 LD1 /2 alarm data clear /K
99 LD1/2 alarm data clear /Y, /M, /C, /K
38 0 M1 Scanner motor (reciprocating driver 1) 11x17, magnification
100%, one scanning
367
10. SERVICE MODE
Paper feed conveyance Classification Field Service Ver1.0 Sep.2006
Multi code
bizhub PRO C6500
Symbol
Code
38 1 M1 Scanner motor (reciprocating driver 2) 11x17, magnification

100%, continuous scan-
ning
2 Scanner motor (reciprocating driver 3) 11x17, magnification
ning
3 Scanner motor (reciprocating driver 4) 11x17, magnification
ning
4 Scanner motor (reciprocating driver 5) 81/2 x11, magnification
ning
5 Scanner motor (home position search)
6 Scanner motor (back scan position move)
7 Scanner motor (back scan ACS operation + scan
operation)
41 0 M14 Drum motor /Y (1/2 speed)
Main body
1 Drum motor /Y (2/3 speed)

2 Drum motor /Y (1/1 speed)
3 M15 Drum motor /M (1/2 speed)
4 Drum motor /M (2/3 speed)
5 Drum motor /M (1/1 speed)
6 M16 Drum motor /C (2/3 speed)
7 Drum motor /C (1/2 speed)
8 Drum motor /C (1/1 speed)
9 M17 Drum motor /K (2/3 speed)
10 Drum motor /K (1/2 speed)
11 Drum motor /K (1/1 speed)
12 M18 Transfer belt motor (2/3 speed)
13 Transfer belt motor (1/2 speed)
14 Transfer belt motor (1/1 speed)
42 0 M2 Scanner fan
1 M25 IPB fan/2
2 M42 DCPS fan
3 M37 Fusing ventilation fan
4 M48 Charge intake fan
5 M47 Main body fan
6 M43, Writing intake fan /1, /2
M44
7 M45, Developing fan /1, /2
M46
368
Main body Classification
Multi code
bizhub PRO C6500

Symbol
42 8 M26, Tucking fan /1, /2, /3

M27,
M28
9 M12 Drum fan /1
10 M13 Drum fan /2
11 M61, Paper exit fan /1, /2, /3
62, 63
12 M66 ADU fan /1
13 M36 Deodorization fan
14 M10 Fusing belt ventilation fan
15 M65 Fusing fan /Lw
16 FM3 Dehumidifier fan /1, /2 (LU)
17 FM4 Dehumidifier fan /3, /4 (LU)
18 FM11, Dehumidifier fan /1, /2 (PF)
FM12
19 FM13, Dehumidifier fan /3, /4 (PF)
FM14
20 M67 ADU fan /2
43 1 TCT/1 Total counter /1
2 TCT/2 Total counter /2
6 KCT Key counter
45 0 L2, L3, Fusing heater lamp /1, /2, /3, /4 (powered ON Temperature detection of
L4, L5 simultaneously) fusing upper heating roller
center
1 Temperature detection of
fusing upper heating roller
edge
fusing lower pressure
roller center
fusing lower pressure
roller edge
4 L2, L3, Fusing heater lamp/1, /2, /3, /4 (powered ON Non-contact sensor on
L4, L5 simultaneously) fusing lower roller
5 Non-contact sensor on
fusing lower roller
8 Proper temperature at idle
(at warming up)
369
10. SERVICE MODE
Main body Classification Field Service Ver1.0 Sep.2006
Multi code
bizhub PRO C6500
Symbol
Code
45 11 L2, Fusing heater lamp/1 temperature control Number between 0 and

TEMS/1 255 is displayed on [IN]
12 L3, Fusing heater lamp/2 temperature control area of the screen
TEMS/3
13 L4, Fusing heater lamp/3 temperature control
TEMS/1
14 L5, Fusing heater lamp/4 temperature control
TEMS/2
46 0 LD1/2 Laser emission timing adjustment (main
scanning)
47 0 M29 Fusing motor (Forward rotation: 1/2 speed)
1 Fusing motor (Forward rotation: 2/3 speed)
2 Fusing motor (Forward rotation: 1/1 speed)
3 Fusing motor (Reverse rotation: pressure release
operation ON, normal rotation)
4 Fusing motor (Reverse rotation: pressure position
move)
5 Fusing motor (Reverse rotation: release position
move)
9 Fusing roller press (continuous rotation 1/2
speed)
speed)
speed)
13 M29, Fusing roller press (ON all heaters at the same
L2, L3, time)
L4, L5
48 0 M19 1st transfer pressure/release motor (rotate con-
stantly)
1 1st transfer pressure/release motor (stop at
release position)
2 1st transfer pressure/release motor (stop at B&W
mode fusing position)
3 1st transfer pressure/release motor (stop at color
mode pressure position)
50 0 M20 Developing motor/Y (1/1 speed)
Specific function
1 Developing motor/Y (1/2 speed)

2 Developing motor/Y (1/3 speed)
3 M21 Developing motor/M (1/1 speed)
4 Developing motor/M (1/2 speed)
5 Developing motor/M (1/3 speed)
6 M22 Developing motor/C (1/1 speed)
370
Specific function Classification
Multi code
bizhub PRO C6500

Symbol
50 7 M22 Developing motor/C (1/2 speed)

8 Developing motor/C (1/3 speed)
9 M23 Developing motor/K (1/1 speed)
10 Developing motor/K (1/2 speed)
11 Developing motor/K (1/3 speed)

12 M20 Y color developing unit rotation
13 M21 M color developing unit rotation
14 M22 C color developing unit rotation
15 M23 BK color developing unit rotation
16 M20, YMC color developing unit rotation
M21,
M22
17 M20, All colors developing unit rotation
M21,
M22,
M23
51 0 EL/Y Eraser lamp/Y
1 EL/M Erasure lamp/M
2 EL/C Erasure lamp/C
3 EL/K Erasure lamp/K
54 0 M49 Toner supply motor /Y
3 M50 Toner supply motor /M
6 M51 Toner supply motor /C
9 M52 Toner supply motor /K
12 MC14 Toner bottle clutch /Y
13 MC15 Toner bottle clutch /M
14 MC16 Toner bottle clutch /C
15 MC17 Toner bottle clutch /K
55 0 SD2 Color registration shutter solenoid
1 SD3 PGC shutter solenoid
56 0 Status indicator lamp (PAT1 lighting)
1 Status indicator lamp (PAT2 lighting)
58 0 TCRS /Y TCR sensor /Y
1 TCRS /M TCR sensor /M
2 TCRS /C TCR sensor /C
3 TCRS /K TCR sensor /K
60 1 M301 Original feed motor (Forward rotation: 300mm/
DF
sec)
371
10. SERVICE MODE
DF Classification Field Service Ver1.0 Sep.2006
Multi code
bizhub PRO C6500
Symbol
Code
60 2 M301 Original feed motor (Forward rotation: 400mm/

sec)
3 Original feed motor (Forward rotation: 900mm/
sec)
4 Original feed motor (Reverse rotation: 300mm/
sec)
sec)
sec)
7 M302 Original feed motor (Forward rotation: 300mm/
sec)
sec)
sec)
sec)
sec)
sec)
13 M303 Original reverse/exit motor (Forward rotation:
300mm/sec)
14 Original reverse/exit motor (Forward rotation:
400mm/sec)
15 Original reverse/exit motor (Forward rotation:
900mm/sec)
16 Original reverse/exit motor (Reverse rotation:
300mm/sec)
400mm/sec)
900mm/sec)
19 SD302 Original reverse solenoid
20 SD301 Original paper exit solenoid
21 MC301 Original registration clutch
70 1 M1 Entrance conveyance motor
FD
2 M2 Punch conveyance motor

3 M3 Intermediate conveyance motor
4 M4 1st folding motor (Forward rotation)
5 1st folding motor (Reverse rotation)
372
FD Classification
Multi code
bizhub PRO C6500

Symbol
70 6 M5 2nd folding motor (Forward rotation)

7 2nd folding motor (Reverse rotation)
8 M6 3rd folding motor (Forward rotation)
9 3rd folding motor (Reverse rotation)
10 M7 PI conveyance motor
11 M8 Paper lift motor /Up (down)
12 Paper lift motor /Up (up)
13 M9 Paper lift motor /Lw (down)
14 Paper lift motor /Lw (up)
15 M17 Main tray paper exit motor
21 M10 Punch motor (3 holes/4 holes)
22 Punch motor (2 holes)
23 M11 Tray up/down motor (home position search)
24 M12 Alignment plate (home position search)
26 M13 Punch registration motor
27 M14 1st folding release motor (conveyance position
move)
28 1st folding release motor (folding position move) ON: Fold position
OFF: Conveyance position
29 M15 2nd folding release motor (conveyance position
move)
30 2nd folding release motor (folding position move) ON: Fold position
31 M16 3rd folding release motor (conveyance position
move)
32 3rd folding release motor (folding position move) ON: Fold position
61 SD1 Entrance gate solenoid
62 SD3 S size gate solenoid
63 SD4 L size gate solenoid
64 SD5 Roller solenoid /1
68 SD9 Sub tray gate solenoid
69 SD12 Paper exit solenoid
70 SD13 PI Pick-up solenoid /Up
71 SD14 PI Pick-up solenoid /Lw
72 SD15 Folding gate solenoid
74 SD18 2nd folding roller solenoid
75 CL1 PI registration clutch /Up
373
10. SERVICE MODE
FD Classification Field Service Ver1.0 Sep.2006
Multi code
bizhub PRO C6500
Symbol
Code
70 76 CL2 PI registration clutch /Lw

82 MFDB1 Multi feed detection board /1 (CLK output)
89 FDOB FD operation board (illuminate all LEDs)
90 JAMIB Jam indicator board (illuminate all LEDs)
SD
2 M2 Horizontal conveyance motor

3 M3 Folding entrance motor
4 M4 Folding conveyance motor (Forward rotation)
5 Folding conveyance motor (Reverse rotation)
6 M6 Right angle conveyance motor
7 M29 Stapler motor /Rt (stapling once)
8 M30 Stapler motor /Lt (stapling once)
9 M5 Bundle paper exit motor
10 M8 Folding sub scan alignment exit motor
21 M5 Bundle paper exit motor (home position search)
24 M7 Folding main scan alignment motor /Fr (home
position search)
25 Folding main scan alignment motor /Fr (alignment) Available after home posi-
tion search (71-24)
27 M8 Folding main scan alignment exit motor (home
position search)
29 M9 Saddle stitching alignment motor /Rt (home posi-
tion search)
30 Saddle stitching alignment motor /Rt (forward Available after home posi-
movement) tion search (71-29)
31 M10 Bundle arm motor (home position search)
32 Bundle arm motor (forward movement) Available after home posi-
tion search (71-32)
33 M11 Bundle clip motor (home position search)
34 M12 Bundle registration motor (home position search)
35 M13 Overlap motor (home position search)
36 M14 Folding main scan alignment motor/Rr (home
position search)
37 Folding main scan alignment motor/Rr (forward
movement)
39 M15 Stapler movement motor (home position search)
40 Stapler movement motor
41 M16 Saddle stitching alignment motor/Lt (home posi-
tion search)
42 M16 Saddle stitching alignment motor/Lt (inward
movement)
374
SD Classification
Multi code
bizhub PRO C6500

Symbol
71 43 M17 Bundle press movement motor (home position

search)
44 M18 1st folding blade motor (home position search)
45 M19 2nd folding blade motor (home position search)
46 M20 Clincher up down motor (home position search)
47 Clincher up down motor (stapling)
48 M21 Saddle stitching press motor (home position
search)
49 M22 Bundle arm rotation motor (home position search)
50 M23 Bundle press motor (home position search)
51 M24 Bundle press stage up down motor (home posi-
tion search)
52 M25 Guide shaft motor (home position search)
53 M31 Trimmer blade motor (home position search)
54 Trimmer blade motor (trimming position)
55 M32 Trimmer press motor (home position search)
56 Trimmer press motor (upper limit search)
57 Trimmer press motor (pressing) Available after home posi-
58 Trimmer press motor (movement to trimmer board tion search (71-55)
release position)
59 M10 Bundle arm motor (inward movement)
60 M23 Bundle press motor (press)
61 M24 Bundle press stage up down motor (up)
62 Bundle press stage up down motor (home posi-
tion search for the bundle registration plate)
63 M32 Trimmer board forced move
65 M33 Trimmer paddle motor (Forward rotation)
66 Trimmer paddle motor (Reverse rotation)
71 SD1 Entrance gate solenoid
72 SD2 Right angle conveyance gate solenoid
73 SD3 Horizontal conveyance gate solenoid
74 SD4 Roller release solenoid /4
75 SD5 Roller release solenoid /1 (roller press)
76 Roller release solenoid /1 (roller release)
77 SD6 Roller release solenoid /2
78 SD7 Roller release solenoid /3 (roller press)
79 Roller release solenoid /3 (roller release)
80 SD8 Folding unit lock solenoid (lock)
81 Folding unit lock solenoid (release)
82 SD11 Trimmer board solenoid (ON once)
83 Trimming board solenoid (ON twice)
375
10. SERVICE MODE
SD Classification Field Service Ver1.0 Sep.2006
Multi code
bizhub PRO C6500
Symbol
Code
71 86 CL1 Tri-folding exit clutch

87 FM1 Scraps removal fan motor
90 JAMIB Jam indicator board /2 (LED lighting)
/2
95 Trimmer board solenoid operation counter clear Perform after replacing the
trimmer board.
98 M26 Bundle arm assist motor
72 1 M1 Conveyance motor (1000mm/sec)
FS-503
6 M3 Tray up down motor (home position search)

7 Tray up down motor (lower limit move)
8 Tray up down motor (staple mode up down)
11 M22 Alignment motor /Fr (home position search)
12 Alignment motor /Fr (A4S standby position move)
13 Alignment motor /Fr (A4S position move)
14 Alignment motor /Fr (A4S standby position move)
16 M7 Main tray Paper exit motor (800mm/sec)
17 Main tray Paper exit motor (205mm/sec)
21 M8 Paper exit opening motor (home position search)
22 Paper exit opening motor (full opening: approx.
55C)
23 Paper exit opening motor (half opening: approx.
44C)
24 M8 Paper exit opening motor (small opening: approx.
27C)
26 M31 Stapler motor /Fr (needles out, empty staple)
27 Stapler motor /Fr (staple)
28 M30 Stapler motor /Rr (needles out, empty staple)
29 Stapler motor /Rr (staple)
31 M11 Stapler movement motor (home position search)
32 Stapler movement motor (A4 1 staple position
move)
36 M13 Stacker entrance motor (1000mm/sec)
41 M26 Rear stopper motor (home position search)
42 Rear stopper motor (stopper release)
46 SD5 Bypass solenoid
47 SD2 Gate solenoid
48 SD9 Paper exit opening solenoid (ON/OFF)
49 SD7 Intermediate roller release solenoid
51 M24 Stack assist motor (home position search)
52 Stack assist motor (assist position move)
376
Multi code
bizhub PRO C6500

Symbol
72 56 M25 Intermediate roller open/close motor (home posi-

tion search)
57 Intermediate roller open/close motor (reverse
position move)
61 M23 Paper exit arm motor (home position search)
62 Paper exit arm motor (800mm/sec)
63 Paper exit arm motor (400mm/sec)
66 M6 Sub tray paper exit motor (1000mm/sec)
71 M5 Alignment motor /Rr (home position search)
72 Alignment motor /Rr (A4S standby position move)
73 Alignment motor /Rr (A4S position move)
74 Alignment motor /Rr (A4S standby position move)
76 M2 Paddle motor (ON/OFF)
78 M5, Alignment motor /Rr, /Fr (home position search)
79 M22 Alignment motor /Rr, /Fr (A4 standby position
move)
80 Alignment motor /Rr, /Fr (A4 position move)
90 JAMIB Jam indicator board (illuminate all LEDs)
99 No paper running mode 20 sheets of A3 with 2
staples
1 M1 FNS conveyance motor (667mm/sec)
3 M2 Shift roller motor (home position search)
6 M3 Main tray up down motor (home position search)
7 Main tray up down motor (lower limit movement)
8 Main tray up down motor (peration in the main tray
up/down motor staple mode)
10 M4 Clincher rotation motor (home position search)
11 M5 Alignment motor /Up (home position search)
12 Alignment motor /Up (A4S standby position move) Available after home posi-
tion search
13 M5 Alignment motor /Up (Alignment operation) Available from the A4
position
14 Alignment motor /Up (standby position move) Available after alignment
operation
16 M7 Paper exit roller motor (staple mode)
17 Paper exit roller motor (folding mode)
21 M8 Paper exit roller motor (home position search)
22 Paper exit roller motor (open angle: A4S in staple Available after home posi-
mode) tion search
26 M14 Stapler motor /Fr (initial operation conduct)
27 Stapler motor /Fr (staple operation conduct)
377
10. SERVICE MODE
FS-607 Classification Field Service Ver1.0 Sep.2006
Multi code
bizhub PRO C6500
Symbol
Code
72 28 M9 Stapler motor /Rr (initial operation conduct)

29 Stapler motor /Rr (staple operation conduct)
31 M11, Stapler movement motor, Clincher rotation motor
M4 (home position search)
32 Stapler movement motor, Clincher rotation motor
(A4, 1-stapling position)
36 M13 Stacker entrance motor (670mm/sec)
38 M6 Stapler rotation motor (home position search)
39 M16 Alignment motor /Lw (home position search)
41 M18 Saddle stitching stopper motor (home position
search)
42 Saddle stitching stopper motor (release A4S stop- Available after home posi-
per) tion search
43 M19 Folding knife motor (1 cycle)
44 M20 Folding conveyance motor (Hi-speed)
45 SD4 Paper exit opening solenoid
46 SD5 Bypass gate solenoid
47 SD6 Tri-folding gate solenoid
48 SD51 Paper assist solenoid
49 SD7, Flat stitching stopper release solenoid /Fr, /Rr
SD8
53 M21 Sub tray exit motor (667mm/sec)
55 M12 Gate motor (home position search)
58 M51 Paper assist motor (Forward rotation)
65 M302 Punch shift motor (home position search) (PK)
66 Punch shift motor (PK)
69 M301 Punch motor (home position search) (PK)
70 Punch motor (punching) (PK)
83 M203 Conveyance motor (667mm/sec) (PI)
84 MC201 Conveyance clutch /Up (PI)
85 MC202 Conveyance clutch /Lw (PI)
86 M201 Tray lift motor /Up (down: home position search)
(PI)
87 Tray lift motor /Up (up) (PI)
88 M202 Tray lift motor /Lw (down: home position search)
(PI)
89 Tray lift motor /Lw (up) (PI)
90 SD201 Pick-up solenoid /Up (PI)
91 SD202 Pick-up solenoid /Lw (PI)
92 MC203 Registration clutch (PI)
99 No paper running mode
378
LS Classification
Multi code
bizhub PRO C6500

Symbol
73 1 M2 Conveyance motor
2 Conveyance motor
3 M3 Sub tray paper exit motor
4 Sub tray paper exit motor
5 M6 Tandem conveyance motor
6 Tandem conveyance motor
7 M4 Grip conveyance motor
8 Grip conveyance motor
9 M7 Alignment motor (initial operation)
10 Alignment motor
11 M5 Shift unit motor (home position search)
12 Shift unit motor
13 M1 Stacker tray up down motor (down)
14 Stacker tray up down motor (up)
15 SD1 1st gate solenoid
16 SD10 2nd gate solenoid
17 SD9 Front stopper solenoid
18 SD3 Rear stopper solenoid
19 SD8 Paper press arm solenoid /3
21 SD4 Front door lock solenoid
SD5 Entrance conveyance lock solenoid
22 SD11 Tandem conveyance lock solenoid
23 SD2 Job partition solenoid
FM1, Paper cooling fan motor /Fr, /Mi
FM3
25 FM2, Paper cooling fan motor /1, /2
FM6
26 FM5 Paper cooling fan motor /Rr
RU
2 M5 Paper exit motor

7 M2, Paper fan /1, /2, /3
M3,
M4
31 SD2 Decurler gate solenoid /1 (SD2)
32 SD3 Decurler gate solenoid /2 (SD3)
379
10. SERVICE MODE
ADU Classification Field Service Ver1.0 Sep.2006
Multi code
bizhub PRO C6500
Symbol
Code
80 0 SD4 Paper exit solenoid

81 0 MC1 ADU conveyance clutch /1
1 MC2 ADU conveyance clutch /2
2 MC18 ADU Pre-registration clutch
3 MC3 ADU conveyance clutch /3
82 0 SD10 ADU gate solenoid
84 0 M32 ADU reverse motor (1/2 speed) (Forward rotation)
1 ADU reverse motor (2/3 speed) (Forward rotation)
2 ADU reverse motor (1/1 speed) (Forward rotation)
3 ADU reverse motor (470mm/s) (Forward rotation)
4 ADU reverse motor (1000mm/s) (Forward rotation)
5 ADU reverse motor (1/2 speed) (Reverse rotation)
8 ADU reverse motor (470mm/s) (Reverse rotation)
9 ADU reverse motor (1000mm/s) (Reverse rotation)
85 0 M57 ADU Loop motor (1/2 speed) (Forward rotation)
1 ADU Loop motor (2/3 speed) (Forward rotation)
2 ADU Loop motor (1/1 speed) (Forward rotation)
3 ADU Loop motor (470mm/s) (Forward rotation)
4 ADU Loop motor (1000mm/s) (Forward rotation)
5 ADU Loop motor (1/2 speed) (Reverse rotation)
6 ADU Loop motor (2/3 speed) (Reverse rotation)
7 M57 ADU Loop motor (1/1 speed) (Reverse rotation)
8 ADU Loop motor (470mm/s) (Reverse rotation)
9 ADU Loop motor (1000mm/s) (Reverse rotation)
90 0 Finishing option adjustment data EEPROM stor- Perform after adjustment
Adjustment/special mode
age FD/SD/FS (FS-503)

91 0 Main body adjustment data NVRAM board stor- Perform after adjustment
age
92 0 NVRAM board data reset Does not work in the field
93 0 Finishing option adjustment data EEPROM stor- Does not work in the field
age (factory default) FD/SD/FS (FS-503)
94 0 Display of adjustment data
1 Operation panel all lighting (LED)
96 0 Main body adjustment data NVRAM board stor- Does not work in the field
age (factory default)
97 0 Image memory (DRAM) capacity check (1 color)
98 0 Image memory (DRAM) /Y check
1 Image memory (DRAM) /M check
380
Adjustment/special mode Classification
Multi code
bizhub PRO C6500

Symbol
98 2 Image memory (DRAM) /C check

3 Image memory (DRAM) /K check
4 Image processing board line memory (SDRAM) /Y
check
5 Image processing board line memory (SDRAM) /M
check
6 Image processing board line memory (SDRAM) /C
check
7 Image processing board line memory (SDRAM) /K
check
99 1 HDD/ HDD capacity check (1 color)
2 Y, /M, / HDD remaining capacity check
3 C, /K HDD bad sectors check and recovery
4 HDD data copy Perform after replacing the
HDD.
381
10.7.4 Adjustment when replacing multi feed detection board (PF)

bizhub PRO C6500
Perform this adjustment when replacing the PF multi feed detection board (MFDTB) or the PF drive board
(PFDB), as well as when multi feeding is not detected properly for special papers (thin paper, thin coated paper,
thick paper, etc.).
Note
The multi feed detection board/S and /R are adjusted in the manufacturing process as a pair of
upper and lower. Be sure to replace them as a pair.
Be sure to perform the adjustment under normal room temperature (20 to 30 C) that is similar to
the real environment where the machine is operated because the temperature sensor output level
varies with its surface temperature.( When you bring in a replacement part from a place under a
different temperature, leave the part and wait for the sensor surface temperature to reach the
room temperature before performing the adjustment.)
A. Procedure
1. Turn off the sub power switch.

2. Open the front door [1] of the PF, and open the jam
[1]
processing guides PF2 [2] and PF5 [3] in the hori-
zontal conveyance section.
[3] [2]
a03uf3c025ca
3. Insert a sheet of paper [1] (part no. 65AA-991#, fus-

[4] [1]
ing adjustment paper, 16 sheets/A3) while turning
the nkob PF4 [2], and close the jam processing
guides PF2 [3] and PF5 [4].
[3] [2]
a03uf3c026ca
4. Turn on the sub power switch and enter the I/O check mode.
5. Enter "18" with the numeric buttons. Confirm that "18-00" is displayed in the message display area.
382
6. Press [Access] key.
bizhub PRO C6500

8. Press Start button to enter the output check mode,
[3]
and connect the tester (voltmeter) to the following
pins on the PFDB.
Positive terminal: Test pin No. TP10 (sensor output)
[1]
Negative terminal: Test pin No. TP8 (SGND) [2]
Range: DC 20 V
Note
Do not allow the tester pin to touch or connect
to metal parts on the board nor irrelevant termi-
nals as the PF is energized. It may cause short-
circuit and damage the board.
[2] [1]
a03uf3c033ca
9. Turn the PFDB volume (VR) [3] so that the voltage falls within the standard value.
Standard value: 8.0 0.2 V
10. Press Stop key and remove the paper inserted in Step 2.
11. Insert a sheet of paper that the customer uses mainly (paper weight: 50 to 300 g/m2), and make sure that
0 is displayed on the panel.
12. Insert one more sheet of paper (total: two sheets) that the customer uses mainly, and make sure that 1 is
displayed on the panel.
13. If the detection does not work properly, return to Step 3 and perform the adjustment again and redo the
adjustment from Step 3, setting a voltage 1.0 V lower than the previously set one at Step 9.
14. Repeat steps 3 to 12 until the detection functions correctly.
15. Remove the papers and install the removed parts.
383
10.7.5 Adjustment when replacing multi feed detection board (PI)

bizhub PRO C6500
Perform this adjustment when replacing the PI multi feed detection board (MFDB) or the PI drive board (PIDB),
as well as when multi feeding is not detected properly for special papers (thin paper, thin coated paper, thick
paper, etc.).
Note
The multi feed detection board/S and /R are adjusted in the manufacturing process as a pair of
upper and lower. Be sure to replace them as a pair.
Be sure to perform the adjustment under normal room temperature (20 to 30 C) that is similar to
the real environment where the machine is operated because the temperature sensor output var-
ies with its surface temperature. ( When you bring in a replacement part from a place under a dif-
ferent temperature, leave the part and wait for the sensor surface temperature to reach the room
temperature before performing the adjustment.)
A. Procedure
1. Replace the multi feed detection boards /1 and /2.(FD-501 Field Service (See P.45))
2. Check the alphabets on the multi feed detection
boards /1 and /2 [1] (Same alphabet should be
printed.), and turn the rotary switch [2] on the PI
drive board (PIDB) so that it points to the numbers
described in the following chart.
Alphabet Rotary switch

A 1
B 2
C 3
D 4 [1]
E 6
F 7
Note
Rotary switch 5 is not used.
[2] a03uf3c027ca
3. Enter the I/O check mode.

4. Enter "70" with the setting buttons. Confirm that "70-00" is displayed in the message display area.
384
7. Open the upper door and the front door of the FD,
bizhub PRO C6500

[2]
turn the jam processing knob [1], and insert a sheet
of paper [2] (part no. 65AA-991#, fusing adjustment
paper, 16 sheets/A3) into between the multi feed
detection boards /1 and /2 [3]. (If the paper is
unavailable, use 200 to 300 g/m2 paper).
Note
Turn the jam processing knob until the paper
hits the roller [4], and confirm that the paper is
inserted in between the multi feed detection
boards /1 and /2.
[3]
[1] [4] a03uf3c028ca
8. Press Start button to enter the output check mode,

VR2
and connect the tester to the following pins on the
PIDB.
Positive terminal: Test pin No. TP51 (GAIN) [1]
Negative terminal: Test pin No. TP11 (SGND) [2]
Range: DC 20 V
Note
Do not allow the tester pin to touch or connect
to metal parts on the board nor irrelevant termi-
nals as the FD is energized. It may cause short-
circuit and damage the board.
LED1
[1] [2] a03uf3c029ca
9. Turn the PIDB volume (VR2) so that the voltage falls within the standard value.
Standard value: 8.0 0.2 V
10. Press Stop and remove the paper inserted in Step 4.
11. Insert a sheet of paper that the customer uses mainly (paper weight: 50 to 300 g/m2), and make sure that
the LED (LED1) of the PIDB turns on.
LED on: Multi feed not occurred (Number of paper: 0 or 1)
LED off: Multi feed occurred (Number of paper: 2)
12. Insert one more sheet of paper (total: two sheets) that the customer uses mainly, and make sure that the
LED turns off.
13. If the detection does not work properly, return to Step 7 and perform the adjustment again. Then, turn the
PIDB volume (VR2) so that the voltage becomes 1.0 V lower than that of acquired in Step 9.
14. Repeat steps 10 to 13 until the detection functions correctly.
15. Remove the papers and install the removed parts.
385
10.7.6 Storing FD, SD, FS adjustment data into EEPROM

bizhub PRO C6500
Backup adjustment data of the FD, SD and FS which are adjusted in the field are stored in the non-volatile mem-
ory (EEPROM) of the FD control board (FDCB), SD control board (SDCD) and the FNCB (FNS control board).
When necessary, it can be recalled with "Installation Initial Data" of "Recall Standard Data" (Finisher Adjustment)
in the service mode.
Note
Only one data can be backed up. When back up again, data will be overwritten.
The data is stored into the control boards of all the connected optional units; FS, SD and FD.
Connect the optional units one-by-one if you want to save the data independently.
A. Procedure

3. Press Start key.
4. NOW is displayed while backing up, and FIN appears when completed. The current finisher adjust-
ment data are saved into the EEPROM.
386
10.7.7 Storing main body adjustment data into NVRAM board
bizhub PRO C6500

Backup adjustment data of the main body which are adjusted in the field are stored in the NVRAM board (NRB),
it can be recalled with "Installation Initial Data" of "Recall Standard Data" (Machine adjustment, Process
adjustment) in the service mode.
Note
Only one data can be backed up. When back up again, data will be overwritten.
A. Procedure

3. Press Start key.
4. NOW is displayed while backing up, and FIN appears when completed. The current machine adjust-
ment data and process adjustment data are saved into the NRB.
387
10.7.8 Line memory check on image processing board

bizhub PRO C6500
Perform this check to see if abnormality has occurred at line memory on the image processing board (IPB) when
significant image trouble (irregular image in sub-scanning direction of the specific color) occurred.
A. Procedure

4. Enter one of the followings with the numeric buttons.
Confirm that 98-## (## is a multi-code number) is displayed in the message display area.
Multi code 04: Image processing board line memory (SDRAM) /Y check
Multi code 05: Image processing board line memory (SDRAM) /M check
Multi code 06: Image processing board line memory (SDRAM) /C check
Multi code 07: Image processing board line memory (SDRAM) /K check
5. Press Start key.
During execution:"NOW" appears.
When completed normally"OK" appears.
When completed abnormally"NG" appears.
If "NG" appears, replace the IPB.
388
10.7.9 Hard disk check
bizhub PRO C6500

Perform this operation if you want to check the capacity and remaining capacity of the image memory area on
the copier hard disk /K (HDD/K).
A. Procedure

4. Enter one of the followings with the numeric buttons.
Confirm that 99-## (## is a multi-code number) is displayed in the message display area.
Multi code 01: HDD capacity check (1 color)
Multi code 02: HDD remaining capacity check
5. Press Start key.
Capacity check: Displays the capacity of the image memory area on the HDD/K.
Remaining capacity: Displays the remaining space of image memory area on the HDD/K.
389
10.7.10 Replacement of the hard disks

bizhub PRO C6500
Perform this operation if a copier hard disk-related malfunction code (C-D0E0 to D0F0) appears.
A. Procedure

5. Press Start key.
Check and recovery of defective sectors on the hard disk /Y, /M, /C and /K (HDD /Y, /M, /C and /K) are
carried out.
When completed normally: "OK" appears.
When completed abnormally: "NG" appears.
When "NG" appears, press [Start] key to run the check and recovery again.
6. If "NG" appears again, replace the defective hard disk(s) following the steps below.
7. Enter "04" with the numeric buttons.
Confirm that "99-04" is displayed in the message display area.
8. Press Start key.
The result (o: okay, x: no good, -: not HDD) of the HDD check appears in the input check field in the order
of Y, M, C and K.
Ex) oxox = The HDD/M and /K are defective.
Replace the defective HDDs with new ones.
Note
If malfunction occur related to HDD under the Security Strengthen Mode, all of the four HDDs
must be replaced.
Replacement steps: Remove the four HDDs deactivate the Security Strengthen Mode
install the four HDDs.
9. After replacing the HDD, copy the HDD data.
Note
Up to three HDDs can be copied at a time.
Data copy takes about one hour at the maximum.
13. Enter "04" with the numeric buttons.
Confirm that "99-04" is displayed in the message display area.
14. Press Start.
During execution: The "x" displayed in the HDD input check field changes to "N".
When completed normally: The "N" displayed in the HDD input check field changes to "o", and "FIN"
appears in the output check field.
390
10.8 ADF adjustment
bizhub PRO C6500

Adjust the DF operations; original size detection, original stop position, sensors sensibility, registration loop
amount.
10.8.1 ADF Original Size Adj.

Adjust when the DF does not detect an original size correctly.
A. Procedure

Press [06 ADF Adjustment].
2. "ADF Adjustment Menu screen"
Press [01 ADF Original Size Adj.]
3. "ADF Original Size Adjustment screen"
Press [A4] (for metric destination) or [81/2 x 11] (for inch destination).
4. Load A4 (for metric destination) or 81/2 x 11 (for inch destination) paper on the DF and press [Start].
Press [B6S] (for metric destination) or [51/2 x 81/2S] (for inch destination).
7. Load B6S (for metric destination) or 51/2 x 81/2S (for inch destination) paper on the DF and press [Start].
Press [A4S] (for metric destination) or [81/2 x 11S] (for inch destination).
10. Load A4S (for metric destination) or 81/2 x 11S (for inch destination) paper on the DF and press [Start].
11. After a message "Completed" is displayed, press [COPY].
12. Check if the original size is correctly detected by the DF.
391
10.8.2 ADF Orig. Stop Position Adj.

bizhub PRO C6500
Adjust the image leading edge timing when scanning in DF mode.

This adjusts the scanning start posiiton (in sub scanning direction).
Note
Be sure the Restart Timing Adjustment (Printer Adjustment) have been adjusted before performing
this adjustment.
(See P.239)
Be sure the Restart Timing Adjustment (Scanner Adjustment) have been adjusted before perform-
(See P.253)
A. Procedure

Press [02 ADF Orig.Stop Position Adj.].
3. "ADF Original Stopper Adjustment screen"
Select an item to be adjusted, and press [COPY].
4. "Copy screen"
Set the copy settings (original setting and mode) according to the item you selected, load an "Adjustment
chart" on the DF, select A3 or 11 X 17 paper, and press the Start key.
Standard value: 0 2.0mm or less
7. "ADF Original Stopper Adjustment screen"
Setting range: -14 (image faster) to +14 (image slower), 1step = 0.5 mm
392
10.8.3 ADF Sensor Adjustment
bizhub PRO C6500

Conduct this adjustment when a malfunction (JAM display does not disappear despite no paper JAM) occurs in
the reflective type sensors.
Preparation
Clean each of the DF reflective sensors.
A. Procedure

Press [03 ADF Sensor Adjustment].
3. "ADF Sensor Adjustment screen"
Close the DF cover and press [Start].
Completion message appears after the DF sensor sensitivity is automatically adjusted.
4. Press [Copy] and check if the sensor is operating properly.
5. If the sensor still malfunctions, press [SERVICE] and repeat steps 3 to 5.
393
10.8.4 ADF Registration Loop Adj.

bizhub PRO C6500
Adjust the original loop amount at the DF registration roller section to correct paper skew and wrinkle, or original
jamming in the registration section.
A. Procedure

Press [04 ADF Registration Loop Adj.].
3. "ADF Regist Loop Adjustment screen"
Press [COPY].
4. "Copy screen"
Set an "Adjustment chart" in the DF, select A3 or 11 X17 paper, and press the Start key.
6. "ADF Regist Loop Adjustment screen"
Setting range: -7 (smaller) to +7 (larger), 1 step = 0.5 mm
7. Repeat steps 3 to 6 until an appropriate value is obtained.
394
10.9 Finisher Adjustment
bizhub PRO C6500

10.9.1 Staple Center Position (Stapler Position Adj.)
Adjust the staple position of the main scanning direction made by the FS-503.
A. Procedure

Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [01 Stapler Position Adj.].
3. "Staple Finisher Adjustment Menu screen"
Press [01 Staple Center Position].
4. "Staple Center Position Adjustment screen"
Press [COPY].
5. Select A3 or 11 X 17 paper and press Start key to output the test pattern (No. 16).
6. Fold the output page in half in main-scanning direc-
tion, and measure the gap "a" between the center
line of the print and the staple center. [1]
Standard value: "a" = 3 mm
[2]
a03uf3c018ca
[1] Paper center [2] Staple center
Setting range: -20 (in front) to +20 (in back), 1 step = 0.1mm
395
10.9.2 Paper Width (staple) (Stapler Position Adjustment)

bizhub PRO C6500
Adjust an uneven binding (main scanning direction) in a bundle of paper in staple mode by the FS-503.
This adjustment adjusts the position of the alignment plate while in alignment.
A. Procedure

Press [02 Paper Width (staple)].
4. "Paper Width Adjustment (staple) screen"
Press [T] or [S] to select the paper size you want to adjust.
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
7. Open the front door of the FS and pull out the stacker.
Note
If the length of the paper is longer than 239 mm in sub-scanning direction, the paper edge will
hanging out of the stacker. In that case, remove the paper through the paper opening section
before pulling out the stacker, and reload the paper in the stacker.
8. Measure the gap between the paper in the stacker and the alignment plate.
Standard value: 0 0.5mm
10. "Paper Width Adjustment (staple) screen"
Setting range: -20 (wider) to +20 (narrower), 1 step = 0.1 mm
396
10.9.3 Paper Width (straight) (Stapler Position Adj.)
bizhub PRO C6500

Adjust an uneven paper stack (main scanning direction) on the main tray in non-sort and sort mode by the FS-
503.
A. Procedure

Press [03 Paper Width (straight)].
4. "Paper Width Adjustment (straight) screen"
Press [T] or [S] o select the paper size you want to adjust.
5. Press [COPY].
pattern (No. 16).
7. Open the front door of the FS and pull out the stacker.
Note
If the length of the paper is longer than 239 mm in sub-scanning direction, the paper edge will
hanging out of the stacker. In that case, remove the paper through the paper opening section
before pulling out the stacker, and reload the paper in the stacker.
8. Measure the gap between the paper in the stacker and the alignment plate.
Standard value: 0.1 to 1 mm
10. "Paper Width Adjustment (straight) screen"
Enter the adjustment value with the setting buttons and press [<<SET].
12. To continue the adjustment for other sizes of paper, repeat steps from 4 to 11.
397
10.9.4 Paper Width Adjustment (Multi Folder (Punch) Adj.)

bizhub PRO C6500
Adjust the position of the punch holes made by the FD in main scanning direction.
A. Procedure

Press [02 Multi Folder (Punch) Adj.].
3. "Multi Folder (Punch) Adjustment Menu screen"
Press [01 Paper Width Adjustment].
4. "Paper Width adjustment screen"
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted, set the 10 sets of copies and press the
Start key to output a test pattern (No. 16).
7. Align the edges of the 10 sheets of the exited paper, and measure the diameter of the holes punched
through them.
Number of Standard value (mm)

holes
2 & 4 holes 5.0 or more
3 holes 6.5 or more
9. "Paper Width adjustment screen"
When the value is not within the standard value, press [SERVICE].
Setting range: -20 (narrower) to +20 (wider), 1 step = 0.1 mm
Note
If the alignment plate is wider than an appropriate position, the punch centering is displaced,
and when too narrow, the punch holes are apt to disperse. On the other hand, the punch holes
may be misaligned if the alignment plate is positioned too narrow.
398
10.9.5 Hole-Punch Vertical Pos. (Multi Folder (Punch) Adj.)
bizhub PRO C6500

Adjust the position of the punch holes made by the FD in main scanning direction.
A. Procedure

Press [02 Multi Folder (Punch) Adj.].
3. "Multi Folder (Punch) Adjustment Menu screen"
Press [02 Hole-Punch Vertical Pos.].
4. "Punch hole select Menu screen"
Select [01 2-Hole Punch] , [02 3-Hole Punch] or [02 4-Hole Punch].
5. "Punch Vertical Position Adjustment screen"
Press [COPY].
pattern (No. 16).
7. Check the distance "a" from the leading edge to the
center of the punch holes. a
Number of Standard value "a"

holes (mm)
2 & 4 holes 10.5 4.0
3 holes 9.5 4
fs503fs3013c
9. "Punch Vertical Position Adjustment screen"
Press [T] or [S] o select the paper size you want to adjust.
12. To continue the adjustment for other sizes of paper or the other number of holes, repeat steps from 4 to
11.
399
10.9.6 Half Fold Position Adj. (Multi Folder (Fold) Adj.)

bizhub PRO C6500
Adjust the fold position on the half fold mode by the FD.
This adjustment changes the paper stop position when folding papers.
A. Procedure

Press [03 Multi Folder (Fold) Adj.].
3. "Multi Folder (Fold) Adjustment Menu screen"
Press [01 Half Fold Position Adj.].
4. "Half Fold Position Adjustment screen"
5. Press [COPY].
pattern (No. 16).
7. Check the misalignment "a" on the edge of the out-
a
putted paper.
Standard value "a": = 1.5 mm
fs503fs3014c
Setting range: -50 to +50, 1 step = 0.1 mm
In the case of the mis-alignment given in the step 7, enter a set value on the positive side.
400
10.9.7 Tri-Fold-in Pos. Adj. (Multi Folder (Fold) Adj.)
bizhub PRO C6500

Adjust the fold positions on the tri-fold-in mode by the FD.
A. Procedure

Press [02 Tri-Fold-in Pos. Adj.].
4. "Tri-Fold-in Position Adjustment screen"
5. Press [COPY].
pattern (No. 16).
7. Check the length of the two places indicated with
"a" and "b." b
Paper size Standard value (mm) [1]

a
a 1.5 b 1.5
A3 139.0 142.0 [2]
B4 120.3 123.3
a03uf3c019ca
A4S 98.0 101.0
12 x 18 151.4 154.4 [1] Single fold [2] Double fold
11 x 17 142.9 145.9
81/2 x 14 117.5 120.5
81/2 x 11S 92.1 95.1
8K 129.0 132.0
9. "Tri-Fold-in Position Adjustment screen"
Press [Single Fold].
The dimension "a" in the step 6 gets larger when the set value is moved to the positive side and gets
smaller when moved to the negative side.
11. Press [Double Fold].
The dimension "b" in the step 6 gets larger when the set value is moved to the positive side and gets
401
10.9.8 Tri-Fold-out Pos. adj. (Multi Folder (Fold) Adjustment)

bizhub PRO C6500
Adjusts the fold positions on the tri-fold-out mode by the FD.

A. Procedure

Press [03 Tri-Fold-out Pos. Adj.].
4. "Tri-Fold-out Position Adjustment screen"
5. Press [COPY].
pattern (No. 16).
"a" and "b". b
Paper size Standard value (mm)

a 1.5 b 1.5 a [1]
A3 282.0 144.0 [2]
B4 243.7 123.3 a03uf3c020ca
A4S 199.0 101.0 [1] Single fold [2] Double fold

12 x 18 306.8 156.4
11 x 17 289.9 147.9
81/2 x 14 238.1 120.5
81/2 x 11S 187.3 95.1
8K 262.0 134.0
9. "Tri-Fold-out Position Adjustment screen"
402
10.9.9 Double Parallel Folds Pos. Adj. (Multi Folder (Fold) Adj.)
bizhub PRO C6500

Adjust the fold positions on the double parallel mode by the FD.
Note
When adjusting both the single and the double folds, be sure to adjust the single fold first.
A. Procedure

Press [04 Double Parallel Pos. Adj.].
4. "Double Parallel Position Adjustment screen"
5. Press [COPY].
pattern (No. 16).
"a" and "b". b
[1]
a 1.5 b 1.5 a
A3 208.5 103.8 [2]
B4 180.5 89.8
a03uf3c021ca
A4S 147.0 73.0
12 x 18 227.1 113.1 [1] Single fold [2] Double fold
11 x 17 214.4 106.7
81/2 x 14 176.3 87.7
81/2 x 11S 138.2 68.6
8K 193.5 96.3
The dimension "a" in the step 6 gets larger the set value is moved to the positive side and gets smaller
when moved to the negative side.
403
10.9.10 Z-Fold Position Adj. (Multi Folder (Fold) Adj.)

bizhub PRO C6500
Adjust the fold positions on the z-fold mode by the FD.

Note
When adjusting both the single and the double folds, be sure to adjust the first fold first.
A. Procedure

Press [05 Z-Fold Position Adj.].
4. "Z-Fold Position Adjustment screen"
5. Press [COPY].
pattern (No. 16).
"a" and "b." b

[2] a [1]
a 1.5 b 1.5
A3 105.5 108.5 a03uf3c022ca
B4 91.5 94.5 [1] Single fold [2] Double fold

A4S 74.8 77.8
12 x 18 114.8 117.8
11 x 17 108.5 111.5
81/2 x 14 94.0
81/2 x 14 70.4 73.4
8K 98.0 101.0
404
10.9.11 Gate Fold Position Adj. (Multi Folder (Fold) Adj.)
bizhub PRO C6500

Adjusts the fold position on the gate fold mode by the FD.
Note
When adjusting the single, the double, and the triple folds, be sure to perform the adjustment in
the order of first, second, and third.
A. Procedure

Press [06 Gate Fold Position Adj.].
4. "Gate Fold Position Adjustment screen"
5. Press [COPY].
pattern (No. 16).
"a", "b" and "c". b
Paper size Standard value (mm) a
a 1.5 b 1.5 c 1.5 [1]
A3 103.5 213.0 106.5
c [2]
B4 89.5 185.0 92.5 [3]
A4S 72.8 15 75.8
a03uf3c023ca
12 x 18 112.8 231.6 115.8
11x 17 106.5 218.9 109.5 [1] Single fold
[2] Double fold
81/2 x 14 87.4 180.8 90.4
[3] Triple fold
81/2 x 11S 68.4 142.7 71.4
8K 96.0 198.0 99.0
9. "Gate Fold Position Adjustment screen"
13. Press [Triple Fold].
405
bizhub PRO C6500

The dimension "c" in the step 6 gets larger when the set value is moved to the positive side and gets
10.9.12 Fold Regist Loop Adj. (Multi Folder (Fold) Adj.)

Adjust paper loop amount at the FD registration roller to correct paper skew, wrinkle, or paper jam at the roller.
A. Procedure

2. "Finisher Adjustment Menu" screen
3. "Multi Folder (Fold) Adjustment Menu" screen
Press [07 Fold Regist Loop Adj.].
4. "Fold Resist Loop Adjustment" screen
Press [COPY].
5. Select A3 or 11 X 17 paper and press Start key to output the test pattern (No.16).
7. "Fold Resist Loop Adjustment" screen
Setting range: -50 (smaller) to +50 (larger), 1 step = 0.1mm
10.9.13 Multi Folder (PI) Adj.
406
10.9.14 Stacker Adjustment
bizhub PRO C6500

Ajust the various adjustments concerning the LS.
(1) Paper Width Adjustment

Adjust an uneven paper stack (main scanning direction) on the stacker tray.
a. Procedure

Press [05 Stacker Adjustment].
3. "Stacker Adjustment Menu screen"
Press [01 Paper Width Adjustment].
4. "Paper Width Adjustment screen"
Press [COPY].
6. If the paper edges are not aligned, press [SERVICE].
(2) Paper Length Adjustment

Adjust an uneven paper stack (sub- scanning direction) on the stacker tray.
This adjustment adjusts the position of the leading edge stopper while in alignment.
a. Procedure

Press [05 Stacker Adjustment].
3. "Stacker Adjustment Menu screen"
Press [02 Paper Length Adjustment].
4. "Paper Length Adjustment screen"
Press [COPY].
6. If the paper edges are not aligned, press [SERVICE].
407
10.9.15 Staple Center Adj. (Saddle Stitcher Adj.)

bizhub PRO C6500
Adjust the center position of the staple on the saddle stitching mode by the SD.
This adjustment changes the position of the alignment plate while in alignment.
A. Procedure

Press [06 Saddle Stitcher Adj.].
3. "Saddle Stitcher Adjustment Menu screen"
Press [01 Staple Center Adj.].
Press [COPY].
6. Fold the output page in half in main scanning direc-
tion, and measure the gap "a" between the center
line of the print.
Standard value "a": = 2mm
a
fs503fs3300c
7. If the value is out of spec, press [SERVICE].

Setting range: -20 (right) to +20 (left), 1 step = 0.1mm
408
10.9.16 Staple Paper Width Adj. (Saddle Stitcher Adj.)
bizhub PRO C6500

Adjust an uneven binding (main scanning direction) in a bundle of paper in saddle stitch mode by the SD.
This adjustment adjusts the position of the saddle stitching alignment plate while in alignment.
Note
Be sure the folding skew adjustment (mechanical adjustment) have been adjusted before perform-
A. Procedure

Press [02 Staple Paper Width Adj.].
4. "Staple Paper Width Adjustment screen"
5. Press [COPY].
pattern (No. 16).
7. Check the bundle of papers is misaligned (a: a mis-
alignment occurs when the paper width setting is a
larger than the paper width) and if the bundle is
curved (b: the curve occurs when the paper width
setting is smaller than the paper width).
Standard value "a": 1.0mm or less
b
fs503fs3012c
9. "Staple Paper Width Adjustment screen"
11. To continue the adjustment for other sizes of paper, repeat steps from 4 to10.
409
10.9.17 Staple Pitch Adjustment (Saddle Stitcher Adj.)

bizhub PRO C6500
Adjust the staple intervals for the saddle stitch mode by the SD.
A. Procedure

Press [03 Staple Pitch Adjustment].
4. "Staple Pitch Adjustment screen"
5. Press [COPY].
pattern (No. 16).
7. Check the interval "a" between the staples against
the paper size "b."
Standard value: a = (b/2) 2 mm
a
b
fs503fs3011c
9. "Staple Pitch Adjustment screen"
Setting range is restricted by the paper size.
Minimum value is determined based on the stapler movable range and the maximum value is determined
so that the saddle stitching alignment plate and stapler do not interfere with each other.
B5S: Setting is not possible (fixed to 91 mm)
B4: -20 to +20 mm (108.5 to 148.5 mm)
A4S: -14 to +14 mm (91 to 119 mm)
A3: -20 to +16.5 mm (128.5 to 165 mm)
81/2 x 14, 81/2 x 11S: -16.95 to +16.95 mm (91 to 124.9 mm)
11 x 17, 81/2 x 11: -20 to +20 mm (119.7 to 159.7 mm)
11. To continue the adjustment for other sizes of paper, repeat steps from 4 to10.
410
10.9.18 Half Fold Position Adj. (Saddle Stitcher Adj.)
bizhub PRO C6500

Adjust the fold position on the multi half fold mode by the SD.
A. Procedure

Press [04 Half Fold Position Adj.].
5. Press [COPY].
pattern (No. 16).
7. Check the misalignment "a" on the edge of the out-
a
putted paper.
Standard value "a": 1.5 mm or less
fs503fs3014c
In the case of the mis-alignment given in the step 7, enter a set value on the positive side.
411
10.9.19 Tri-Fold Position Adj. (Saddle Stitcher Adj.)

bizhub PRO C6500
Adjust the fold positions on the multi tri-fold-in mode by SD.
Note
When adjusting both the single and the double folds, be sure to adjust the double fold first.
The position of the single fold is based on the leading edge of paper and the position of the double
fold is based on the position of the single fold. So, the dimension "b" in the step 6 varies when
either position of the single fold and the double fold is changed.
A. Procedure

Press [05 Tri-Fold Position Adj.].
4. "Tri-Fold Position Adjustment screen"
Press [COPY].
pattern (No. 16).
"a" and "b". a

a 2.0 b 2.0
A4S 97.5 102.0 [2] b [1]
81/2 x 11S 91.6 96.1
fs503fs3015c
[1] Single fold [2] Double fold
8. "Tri-Fold Position Adjustment screen"
Select the paper size you want to adjust.
9. Press [Double Fold]. (the second fold)
11. Press [Single Fold]. (the first fold)
412
10.9.20 Fold Paper Width Adj. (Saddle Stitcher Adj.)
bizhub PRO C6500

Adjust an uneven edge with the bundle paper at the multi half folding or multi tri-folding mode, conduct this
adjustment.
This adjustment changes the alignment width when aligning in sub-scanning direction.
A. Procedure

Press [06 Fold Paper Width Adj.].
4. "Fold Paper Width Adjustment screen"
5. Press [COPY].
pattern (No. 16).
7. Check to if the bundle of papers is misaligned.
a: If the set value is wider than the paper width, fold
line skewed various direction.
b: If the set value is narrower than the paper width, a
fold line skewed same direction.
fs503fs3302c
9. "Fold Paper Width Adjustment screen"
413
10.9.21 Trimming Adjustment (Saddle Stitcher Adj.)

bizhub PRO C6500
When there is misalignment in the trimmed fore-edge or the trimming is too much by the SD, conduct this
adjustment.
A. Procedure

Press [07 Trimming Adjustment].
4. "Trimming Adjustment screen"
5. Press [COPY].
pattern (No. 16).
7. Check the trimmed length "a" of the cover paper.
Standard value "a" : 2 mm or more a
Note
When the trimmed length less than 2mm may
fs503fs3301c
cause trimming fault.
9. "Trimming Adjustment screen"
Setting range: -400 (smaller) to +400 (larger), 1 step = 0.1mm
414
10.9.22 Trimmer Receiver Adj. (Saddle Stitcher Adj.)
bizhub PRO C6500

Perform this adjustment when poor trimming (e.g. fluff on the cut end) occurs at the trimming by the SD.
This adjustment changes the shift interval and the move pitch of the trimmer board.
A. Procedure

Press [08 Trimmer Receiver Adj.].
4. "Trimmer Receiver Adjustment screen"
Select the options for "Trimmer Count" (number of cuts counted until the trimmer board moves) and
"Move Pitch" (travel distance of the trimmer board when it moves).
5. Press [Execute Compulsive Movement] to move the trimmer board manually.
10.9.23 Curl Reform Direction (RU Adjustment)

Perform this adjustment if paper jam or other problems occur when feeding curled papers.
A. Procedure

Press [07 RU Adjustment].
3. "RU Adjustment Menu screen"
Press [01 Curl Reform Direction].
4. "Curl Reform Direction screen"
Select the option from [OFF], [Upper], or [Lower].
Note
[Upper]: Corrects the convex curl.
[Lower]: Corrects the concave curl.
[Off]: Deactivates curl correction.
Select [Upper] or [Lower] to correct paper curl at all times.
415
10.9.24 Recall Standard Data (Finisher Adjustment)

bizhub PRO C6500
Restore the finisher adjustment set values to factory initial data or installation initial data.
Note
Adjustment data of "Stacker Adjustment (LS)", "Trimmer Receiver Adj. (SD)", "Curl Reform Direc-
tion (RU)", "Paper Edge Detect Sensor Adj. (PK)", and "Paper Inserter Tray Size Adj. (PI)" are not
restored.
A. Procedure

Note
416
10.9.25 Saddle Stitcher Stopper Adj.
bizhub PRO C6500

Adjust the staple position in the sub scan direction while in the saddle stitching by the FS-607.
This adjustment changes the position of the saddle stitching stopper.
Note
Be sure the " Half Fold Stopper Adj. " have been adjusted before performing this adjustment.
A. Procedure

Press [01 Saddle Stitcher Stopper Adj.].
3. "Fold & Staple Stopper Adjustment screen"
4. Press [COPY].
pattern (No. 16).
6. Check the saddle stitching staple position of the
outputted paper.
Standard value "a": 1 mm
15sjf3c100na
8. "Fold & Staple Stopper Adjustment screen"
Setting range: -128 (lower) to +127 (upper), 1 step = 0.1 mm
417
10.9.26 Half Fold Stopper Adj.

bizhub PRO C6500
Adjust the folding position while in the multi center folding and saddle stitching by the FS-607.
This adjustment changes the position of the saddle stitching stopper.
A. Procedure

Press [02 Half Fold Stopper Adj.].
3. "Half Fold Stopper Adjustment screen"
4. Press [COPY].
pattern (No. 16).
6. Check the misalignment "a" on the edge of the
outputted paper. a
15sjf3c101na
8. "Half Fold Stopper Adjustment screen"
In the case of the misalignment given in the step 6, enter a set value to the negative side.
418
10.9.27 Vertical Position Adj. (Punch Adjustment)
bizhub PRO C6500

Adjust the punch position of the punch kit (PK) in the main scan direction.
A. Procedure

Press [03 Punch Adjustment].
3. "Punch Adjustment Menu screen"
Press [01 Vertical Position Adj.].
4. "Vertical position adjustment screen"
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted, set the 10 sets of copies and press the
Start key to output a test pattern (No. 16).
7. Fold the output paper in half in the main scan
direction, and measure the gap "a" between the
center line of the print and the center of the punch
hole. [1]
a
[2]
15knf3c002nb
[1] Center of the paper

[2] Center of the punch hole
9. "Vertical position adjustment screen"
Setting range: -50 (in front) to +50 (in back), 1 step = 0.1 mm
419
10.9.28 Horizontal Position Adj. (Punch Adjustment)

bizhub PRO C6500
Adjust the punch position of the punch kit (PK) in the sub scan direction.
A. Procedure

Press [02 Horizontal Position Adj.].
4. "Horizontal position adjustment screen"
Select [PI tray] or [Main tray], and press [COPY].
5. Set paper in the tray or PI, and press Start to print the test pattern (No. 16).
6. Check the punch position "a" of the output paper
in the sub scan direction. a
Paper size Standard value "a" (mm)
metric area 10.5 5.0
inch area 9.5 5.0
15knf3c001nb
7. When the value is not within the standard value, press the [Service].
8. "Horizontal position adjustment screen"
Setting range: -50 (shorter) to +50 (longer), 1 step = 0.1 mm
420
10.9.29 Registration Adjustment (Punch Adjustment)
bizhub PRO C6500

Adjust the registration loop amount of the punch kit (PK) while in the punch to remove punch skew, paper wrin-
kles, or a jam at the punch registration section.
A. Procedure

Press [03 Registration Adjustment].
4. "Registration adjustment screen"
5. Set paper in the tray or PI, and press Start to print the test pattern (No. 16).
7. "Registration adjustment screen"
Setting range: -20 (larger) to +20 (smaller), 1 step = 0.8 mm
10.9.30 Paper Edge Detect Sensor Adj. (Punch Adjustment)

Adjust the sensitivity of the sensor after replacing the punch drive board (PKDB) or the paper edge detect sensor
board (PESB) of PK.
A. Procedure

Press [04 Paper Edge Detect Sensor Adj.].
4. "Paper Edge Detect Sensor Adjustment screen"
Press [Start].
5. A message "Completed" is displayed when the adjustment is finished successfully.
421
10.9.31 Tri-Fold Adjustment

bizhub PRO C6500
Adjust the 1st folding position of the multi tri-folding mode by the FS-607.
Note
The 2nd folding position (dimension "b") is mechanically adjusted. (See "4.12 Adjusting the tri-
folding position" in FS-607 Field service.)
A. Procedure

Press [04 Tri-Fold Adjustment].
3. "Tri-Fold Adjustment screen"
Select the paper size you want to adjust, and press [COPY].
pattern (No. 16).
5. Check "a" on the outputted paper.

a b c
A4S 95 2 101 2 101 2
81/2 x 11S 89 2 95 2 95 2
c
a
[1]
b 15sjf3c102na
[1] First fold
6. When the value is not within the standard value, press the [Service].
7. "Tri-Fold Adjustment screen"
Setting range: -128 (larger) to +127 (smaller), 1 step = 0.1 mm
422
10.9.32 2 Pos. Staple Pitch Adj.
bizhub PRO C6500

Adjust the staple intervals for the staple or saddle stitch mode by the FS-607.
A. Procedure

Press [05 2 Pos. Staple Pitch Adj.].
3. "2 Position Staple Pitch Adjustment screen"
Press [Fold & Staple] or [Staple].
4. Press [COPY].
6. Press Start to print the test pattern (No. 16).
Standard value "a": 128 6 mm
a 15sjf3c103na
[1]
a
15sjf3c104na
[2]
[1] Staple
[2] Fold & Staple
8. "2 Position Staple Pitch Adjustment screen"
Setting range: +128 (narrower) to +160 (wider), 1 step = 1 mm
423
10.9.33 Paper Inserter Tray Size Adj.

bizhub PRO C6500
This adjustment should be performed when the paper size is not correctly detected at the cover sheet tray of the
PI.
A. Procedure

Press [06 Paper Inserter Tray Size Adj].
3. "PI1/PI2 Tray Size Adjustment screen"
Press [Next] or [Previous] and select the upper or lower tray, and press [A4S] or [8.5 x 11S].
4. Load A4S paper in the selected tray of PI and press [Start].
(When you selected [8.5 x 11S] in step 3, load 81/2 x 11S paper in the tray.)
6. When another tray needs to be adjusted, repeat steps 3 to 5.
7. Exit out of the service mode, and check if paper size set in the PI is correctly detected.
10.9.34 Output quantity limit

Set the maximum number of sheets for stapling, saddle stitching, multi half fold, and multi tri-fold of the FS-607.
Change the max. setting when the staples are buckled or paper folded is not enough.
A. Procedure

Press [07 Output quantity limit].
3. "Finisher Output Limit Setting screen"
Enter the maximum number of sheets for each item with the numeric buttons and press [<<SET].
424
10.10 Firmware version
bizhub PRO C6500

Display the firmware version of the main body and options.
Note
The [Image control] that is displayed on the screen represents the firmware version of the overall
control board (OACB).
A. Procedure

Press [08 Firmware Version].
2. "Firmware Version Menu screen"
Press [01 ROM Version].
3. "ROM Version Indication screen"
Each firmware version is displayed.
425
10.11 CS Remote Care

bizhub PRO C6500
10.11.1 Outline
The CS Remote Care is a system that manages the main body by sending and receiving various kinds of the
management data of the main body between the main body and the CS Remote Care center computer through
the phone line or E-mail.
It enables the main body to call the center computer, and the center computer to inquire regularly the main body
for various data.
The data handled by the CS Remote Care can be classified into the 3 following groups.
a.Data that allow you to grasp the use conditions of the main body, such as the total count and the maintenance
count.
b. Data that give us the general information of when and how often an abnormality occurred with the main body.
c. All sorts of adjustment data
Note
When Security Strengthen Set is set to ON, the use of the main body NIC is not allowed.
10.11.2 Setup procedure of the CS Remote Care

When using the E-mail CS Remote Care together with the mail remote communication system, it is necessary to
take note of the mail account and the DIPS setting. For particulars, see 10.11.3 List of combinations of E-Mail
CS Remote Care and Mail remote notification system.
In case you setup again the once setup main body, clear the RAM for CS Remote Care and set it up again.
About how to clear the RAM for CS Remote Care, see 10.11.13 Initialization of RAM for CS Remote Care.
Step Operation
When using the phone line modem When using the E-mail (Main body NIC)
0 Registered the machine ID in the application on the CS Remote Care center side.
When the machine ID is not registered, no initial connection cannot be made.
1 Modem connection When using the E-mail, remove the modem for the
Turn off the power of the modem, connect the phone line.
main body and the modem with a modem cable,
and the modem and the wall outlet with a modu-
lar cable.
* For the connection of a modular cable, see the
instructions of the modem to be used.
2 CS Remote Care function ON
(Tech. Rep. mode System Input Software Switch Setting Set 15-5 to "On (1)")
3 CS Remote Care function selection CS Remote Care function selection
(Tech. Rep. mode CS Remote Care CS (Tech. Rep. mode CS Remote Care CS
Remote Care Set Modem) Remote Care Set E-mail)
4 No. code entry
(Tech. Rep. mode CS Remote Care CS Remote Care Press No. Code Enter the No. code*
Press No. Code)
* For the No. code, enter a specified code.
5 Date and time setting for the CS Remote Care
(Enter the No. code Detail setting Date/Time setting Press Setting Time Enter the current
time Press Set Press Time Zone Enter the time zone)
426
Step Operation
bizhub PRO C6500

When using the phone line modem When using the E-mail (Main body NIC)
6 Center ID setting
(Enter the No. code Detail setting Basic setting Press the Center No. Enter the center No.*)
* Enter the center No. in five digits.
7 Center telephone Number setting Response time out setting: Optional
(Enter the No. code Detail setting Basic (Enter the No. code Detail setting Response
setting Press Center Telephone Number time out setting Enter the response time out
Enter the center telephone Number*) time)
* Make an entry using "T" and "P" as required. (This is usually left as default.)
8 Machine telephone Number setting Proceed to the step 9.
(Enter the No. code Detail setting Basic
setting Press Machine Telephone Number
Enter the machine telephone Number *)
* Make an entry using "T" and "P" as required.
9 Modem initialization AT command entry Main body mail address setting
(Enter the No. code Detail setting AT com- This is set from the Web utility on the browser of
mand Press First command Enter the ini- the PC connected to the main body NIC by the
tialization command *) network.
* For particulars of the initialization command, Be sure to conduct the sending and receiving test.
see the instructions of the modem to be used.
10 Software SW setting for the CS Remote Care Proceed to the step 11.
(Enter the No. code Detail setting Software
SW setting)
(Baud rate setting: Select the baud rate at the
software SW setting 01-4 to 7.)
11 Turn on and off the power switch (SW2) of the main body.
12 First call execution Initial connection mail reception
(Tech. Rep. mode CS Remote Care CS The initial connection mail is sent to the mail
Remote Care Press No. Code twice Detail address of the main body NIC from the center.
setting Basic setting First call*) * When the CS Remote Care related screen is
* When the connection to the center completes opened while receiving the initial connection mail
successfully, the CS Remote Care setting screen from the center, the information being created is
is displayed. destroyed and the CS Remote Care setting screen
is displayed.
427
10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system
bizhub PRO C6500
To change a combination of E-Mail CS Remote Care and Mail remote notification system, refer to this table to
configure the software switch setting or the mail account setting.
Case Mail remote E-Mail CS Setting item Value Remark

notification Remote Care
system using the main
body NIC
"Use the mail remote notification Use
system" of the main body NICs
1 Web utility (*2)
"Tech. Rep. mode - Software 1
Switch Setting": 15-5 (*1)
"Use the mail remote notification Use
system" of the main body NIC
2 Web utility
"Use the mail remote notification Do not
system" of the main body NIC use
3 Web utility
*1 Tech. Rep. mode - Software Switch Setting: 15-5 (CS Remote Care function ON, 0=OFF,
1=ON)
*2 Mail remote notification system and CS Remote Care using the main body NIC share the same mail
account
10.11.4 Detailed setup procedure

A. CS Remote Care function ON
1. Enter the Tech. Rep. mode.

2. "Tech. Rep. mode menu screen"
Press [System Input].
3. "Sub menu screen"
Press [Software Switch Setting].
4. "Software switch setting mode screen"
Set "16" with the DIPSW number.
Set "7" with the DIPSW bit number.
5. Set the bit data to the NIC you use.
On (1): Use the main body NIC
Off (0): Use the IP NIC (default)
6. Press [Return] to finish the configuration.
428
B. CS Remote Care function selection (E-Mail/Phone line modem)
bizhub PRO C6500

Press [CS Remote Care].
4. "CS Remote Care setting screen"
Select the key for the function you use.
01 E-Mail: Use the E-Mail CS Remote Care
02 Modem: Use the Modem CS Remote Care
5. Press [No. Code].
6. Enter the No. code* with the numeric keys.
8. Press [Detail setting].
9. "Setting menu screen"
Press [Date/Time Setting].
10. "Date and Time setting screen"
Enter the date with the numeric keys, and press the [Set] key.
11. Enter the month with the numeric keys, and press [Set].
12. Enter the year in 2 digits with the numeric keys, and press [Set].
13. Enter time with the numeric keys, and press [Set].
14. Press [Time Zone].
15. Enter the time zone with the numeric keys, and press [Set].
16. Press [OK] to return to the "Setting menu screen."
* Enter the No. code that is assigned in advance.
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C. Modem initial setting

bizhub PRO C6500
1. "Modem setting menu screen"

Press [Basic setting].
2. "Basic setting screen"
Press [Center No.].
3. Enter the center ID with the keyboard, and press [OK].
4. Press [Center Telephone Number].
5. Enter the center telephone number with the numeric and symbolic keys.
Use [T]s and [P]s depending on the modem and the phone line. *1
6. Press [Machine Telephone Number].
7. Enter the machine telephone number with the numeric and symbolic keys.
Use [T]s and [P]s depending on the modem and the phone line. *1
8. Press [OK] to return to the "Modem setting menu screen."
Press [AT command].
10. "AT command setting screen"
Press the [First command] key.
11. Enter the modem initialization command with the keyboard, and press [OK]. *2
12. Press [OK] to return to the "Modem setting menu screen."
*1 When entering the telephone number, keys on the screen other than numeric keys represent the followings.
[ , ] Pause: holds the self-dial delivery for some time
[W] Wait: detects the destination dial tone
[T] Tone dial: tone dialing
[P] Pulse dial: pulse dialing
[] Number delimiter: ignored when actually dialed
[*] [#] []: use as necessary
*2 Change the modem initialization command if necessary (Usually, there is no need to change). For details,
refer to the manual of the modem.
430
D. Baud rate setting
bizhub PRO C6500

Note
In case you changed bit data by accident, be sure to restore the previous state.

Press [Software SW Setting].
2. "Software SW Setting screen"
Set "01" with the DIPSW number.
Set the modem baud rate using the DIPSW bit number "4 to 7".*
3. Press [Return] to return to the "Modem setting menu screen."
* Modem baud rate
Baud rate 01-7 01-6 01-5 01-4

1200 bps 0 0 1 1
2400 bps 0 1 0 0
4800 bps 0 1 0 1
9600 bps 0 1 1 0
19200 bps 0 1 1 1
38400 bps 1 0 0 0
57600 bps 1 0 0 1
E. E-Mail initial setting
1. "E-Mail Setting Menu screen"

Press [Center No.].
3. Enter the center ID with the keyboard, and press [OK].
4. Press [OK] to return to the "E-Mail Setting Menu screen."
5. "E-Mail Setting Menu screen"
Press the [Response time out setting] key. *
6. Enter the response time out time with the numeric keys. (in minutes)
7. Press [OK] to return to the "E-Mail Setting Menu screen."
Note
The response time out setting is automatically set on receiving the initial connection mail. Change
the setting if necessary.
431
10.11.5 Software SW setting for CS Remote Care

bizhub PRO C6500
Note
Software SW bits data are written into the Parameter board (PB) every time a change is made. In
case you changed bit data by accident, be sure to restore the previous state.
A. Input procedure

Press [No. Code].
5. Use the sheet setting keys to enter the No. code. *1
Press [Software SW Setting].
9. "Software SW Setting screen"
Select the DIPSW number.
Use the left arrow key or the numeric keys.
10. Select the DIPSW bit number.
Use the right arrow key or the numeric keys.
11. Select DIPSW On (1), Off (0).
Use the [On (1)], [Off (0)] key.
12. Press [Return] to return to the "Setting menu screen."
*1 If the No. code is already entered, confirm that No. code.
Note
About functions of each switch, see to B. List of software SW for CS Remote Care.
432
B. List of software SW for CS Remote Care
bizhub PRO C6500

Note
Do not change any bit not described on this table
DIPSW Functions Bit Data Default

No. Bit 0 1
1 0 Dial mode Pulse dial Tone dial 1
1 Modem reception Receive*1 Do not receive*1 0
2 0
3 0
4 Baud rate *2 *2 0
5 *2 *2 0
6 *2 *2 0
7 *2 *2 1
2 0 Auto call on malfunction code occurrence Do not call Call 1
1 Auto call on date specification Do not call Call 1
2 Auto call on the part replacement Do not call Call 1
3 Auto call on the drum replacement Do not call Call 1
4 Auto call on the periodic maintenance (PM) Do not call Call 1
5 0
6 0
7 Auto call when resetting the fixed replacement Do not call Call 0
parts
3 0 0
1 Auto call on the toner supply Do not call Call 1
2 Auto call on frequent JAM occurrence Do not call Call 1
3 Report on the waste toner box full Do not call Call 1
4 to 7 0
4 0 CS Remote Care communication mode *3 *3 0
1 *3 *3 1
2 to 7 0
5 0 Modem redial interval *4 *4 1
1 *4 *4 1
2 *4 *4 0
3 *4 *4 0
4 to 7 0
6 0 Modem redial times *5 *5 0
1 *5 *5 1
2 *5 *5 0
3 *5 *5 1
4 *5 *5 0
5 *5 *5 0
6 *5 *5 0
7 0
433

bizhub PRO C6500
No. Bit 0 1
7 0 Redial for response time out Do not redial Redial 1
1 to 7 0
8 0 Retransmission interval on E-Mail delivery error *6 *6 0
1 *6 *6 1
2 *6 *6 1
3 *6 *6 0
4 to 7 0
9 0 Retransmission times on E-Mail delivery error *7 *7 0
1 *7 *7 1
2 *7 *7 0
3 *7 *7 1
4 *7 *7 0
5 *7 *7 0
6 *7 *7 0
7 0
10 0 Time zone setting *8 *8 0
1 *8 *8 0
2 *8 *8 0
3 *8 *8 0
4 *8 *8 0
5 *8 *8 0
6 *8 *8 0
7 *8 *8 0
11 0 Timer 1 *9 *9 0
1 RING reception CONNECT reception *9 *9 0
2 *9 *9 0
3 *9 *9 0
4 *9 *9 0
5 *9 *9 1
6 *9 *9 0
7 *9 *9 0
12 0 Timer 2 *10 *10 0
1 Dial request completed CONNECT reception *10 *10 0
2 *10 *10 0
3 *10 *10 0
4 *10 *10 0
5 *10 *10 0
6 *10 *10 1
7 *10 *10 0
13 0 Timer 3 0
1 Not used 1
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bizhub PRO C6500

No. Bit 0 1
13 2 Timer 3 0
3 Not used 1
4 0
5 0
6 0
7 0
14 0 Timer 4 *11 *11 0
1 Line connection Start request telegram deliv- *11 *11 0
2 ery *11 *11 0
3 *11 *11 0
4 *11 *11 0
5 *11 *11 1
6 *11 *11 0
7 *11 *11 0
15 0 Timer 5 *12 *12 0
1 Wait time for other side's response *12 *12 1
2 *12 *12 1
3 *12 *12 1
4 *12 *12 1
5 *12 *12 0
6 *12 *12 0
7 *12 *12 0
16 0 Retry data, timer 6 *13 *13 1
1 Initialization OK Dial request *13 *13 1
2 *13 *13 1
3 *13 *13 1
4 *13 *13 1
5 *13 *13 1
6 *13 *13 1
7 *13 *13 1
17 0 Call JAM date (main body) *14 *14 1
1 Valid copy quantity *14 *14 0
2 Call ADF JAM date *15 *15 1
3 Valid original feed quantity *15 *15 0
4 Call JAM date *16 *16 1
5 MCBJ setting *16 *16 0
6 Call ADF JAM date *17 *17 1
7 MOBJ setting *17 *17 0
18 0 Attention display Do not call Call 1
1 to 7 0
19 to 40 0 to 7 0
435
*1 Modem reception Mode DIPSW No.1

bizhub PRO C6500
1
Receive 0
Issue ATA by RING delivery
Do not receive 1
Do not issue ATA by RING delivery
*2 Baud rate Mode DIPSW No.1

7 6 5 4
1200 bps 0 0 1 1
2400 bps 0 1 0 0
4800 bps 0 1 0 1
9600 bps 0 1 1 0
19200 bps 0 1 1 1
38400 bps 1 0 0 0
57600 bps 1 0 0 1
*3 CS Remote Care communication mode Mode DIPSW No.4

1 0
Data modem 0 0
FAX (not used) 0 1
E-Mail 1 0
Reservation 1 1
*4 Modem redial interval Mode DIPSW No.5

3 2 1 0
1 minute 0 0 0 1
2 minutes 0 0 1 0
3 minutes 0 0 1 1
4 minutes 0 1 0 0
5 minutes 0 1 0 1
6 minutes 0 1 1 0
7 minutes 0 1 1 1
8 minutes 1 0 0 0
9 minutes 1 0 0 1
10 minutes 1 0 1 0
*5 Modem redial times Mode DIPSW No.06

6 5 4 3 2 1 0
0 to 9 times 000 0000 to 000 1001
10 times 0 0 0 1 0 1 0
11 to 99 times 000 1011 to 110 0011
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*6 Retransmission interval on E-Mail delivery error Mode DIPSW No.08
bizhub PRO C6500

3 2 1 0
0 minute 0 0 0 0
10 minutes 0 0 0 1
20 minutes 0 0 1 0
30 minutes 0 0 1 1
40 minutes 0 1 0 0
50 minutes 0 1 0 1
60 minutes 0 1 1 0
70 minutes 0 1 1 1
80 minutes 1 0 0 0
90 minutes 1 0 0 1
100 minutes 1 0 1 0
110 minutes 1 0 1 1
120 minutes 1 1 0 0
*7 Retransmission times on E-Mail delivery error Mode DIPSW No.09

6 5 4 3 2 1 0
0 to 9 times 000 0000 to 000 1001
10 times 0 0 0 1 0 1 0
11 to 99 times 000 1011 to 110 0011
*8 Time zone setting Mode DIPSW No.10

7 6 5 4 3 2 1 0
-12 to -1 1111 0100 to 1111 1111
0 0 0 0 0 0 0 0 0
1 to 12 0000 0001 to 0001100
*9 Timer 1 (RING reception CONNECT recep- Mode DIPSW No.11

tion)
7 6 5 4 3 2 1 0
0 to 31 sec 0000 0000 to 0001 1111
32 sec 0 0 1 0 0 0 0 0
33 to 255 sec 0010 0001 to 1111 1111
*10 Timer 2 (Dial request completed CONNECT Mode DIPSW No.12

reception)
7 6 5 4 3 2 1 0
0 to 63 sec 0000 0000 to 0011 1111
64 sec 0 1 0 0 0 0 0 0
65 to 255 sec 0100 0001 to 1111 1111
437
*11 Timer 4 (Line connection Start request tele- Mode DIPSW No.14
bizhub PRO C6500
gram delivery)
7 6 5 4 3 2 1 0
0 to 31 (x 100 msec) 0000 0000 to 0001 1111
32 (x 100 msec) 0 0 1 0 0 0 0 0
33 to 255 0010 0001 to 1111 1111
(x 100 msec)
*12 Timer 5 (Wait time for other side's response) Mode DIPSW No.15
7 6 5 4 3 2 1 0
0 to 29 sec 0000 0000 to 0001 1101
30 sec 0 0 0 1 1 1 1 0
31 to 255 sec 0001 1111 to 1111 1111
*13 Retry data, timer 6 (Initialization OK Dial Mode DIPSW No.16

request)
7 6 5 4 3 2 1 0
0 to 254 (x 5 msec) 0000 0000 to 1111 1110
255 (x 5 msec) 1 1 1 1 1 1 1 1
*14 Call JAM date (main body) Valid copy quantity Mode DIPSW No.17
1 0
3000 copies 0 0
6000 copies 0 1
9000 copies 1 0
12000 copies 1 1
*15 Call ADF JAM date Valid original feed quantity Mode DIPSW No.17
3 2
600 sheets 0 0
1200 sheets 0 1
1800 sheets 1 0
2400 sheets 1 1
*16 Call JAM date MCBJ setting Mode DIPSW No.17

5 4
500 0 0
1000 0 1
2000 1 0
3000 1 1
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*17 Call ADF JAM date MOBJ setting Mode DIPSW No.17
bizhub PRO C6500

7 6
100 0 0
200 0 1
400 1 0
600 1 1
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10.11.6 Mail address setting

bizhub PRO C6500
A. Procedure for setting the main body NIC

For the main body NIC setting, see "4.3.4 Initial setting.
10.11.7 Modem First Call

Send the machine ID and telephone number to the CS Remote Care center computer to establish connection
with the center.

Press [CS Remote Care]
Press [No. Code].
5. Enter the No. code with the numeric keys. *1
Press [First Call].
10. Confirm that the connection with the center is properly completed. *2
When properly completed, the "CS Remote Care setting screen" appears.
*2 In case an error occurred in the communication with the center, check the displayed code. For details on
malfunction code, see "10.11.14 Malfunction code list."
440
10.11.8 Receiving the initial connection mail
bizhub PRO C6500

In case E-Mails are used, after settings are done on the main body, the center needs to send an initial connec-
tion mail to the mail address of the main body, thus enabling mail transmission between the center and the main
body.
MEMO:
About how to send the initial connection mail, refer to the CS Remote Care center's manual.
Mail transmission are possible only between the center and the main body that the initial connection has
been established.
The initial connection mail is sent from the center. The mail address of the center used then is stored in the
main body.
To check the center's mail address on the main body, output "Machine Management List."
Procedure: Tech. Rep. mode List Output Machine Management List. Press the [COPY] key at upper
left of the screen to output the list from the basic screen.
10.11.9 Setup confirmation

Make sure that only selected items for "Modem" or "E-Mail" are displayed.
441
10.11.10 Maintenance call

bizhub PRO C6500
As the CE starts the maintenance, enter the ID code of CE (7-digit number with which each CE is identified,
managed by a distributor.) to notify the center the start of maintenance. After the maintenance, pressing the
maintenance completion key notifies the center the completion of maintenance.
<At the start of maintenance>

Press [No. Code].
5. Enter the No. code with the numeric keys.
During the maintenance, the [Start] key blinks until the completion of the maintenance.
<At the end of maintenance>

Press [Maintenance comp].
10.11.11 Center call from manager

If the setup of CS Remote Care is completed, the manager can call the center of CS Remote Care.
1. Enter the utility mode.

2. "Utility Menu screen"
Press [Administrator Setting].
3. "Administrator Setting screen"
Press [System Connection].
4. "System Connection screen"
Press [Call Service Center].
5. "User Call screen"
Press [Start].
If the setup is not completed, or if other call is made, the [Start] key is grayed out, disabling to make a call.
About how to call the center and send various data of the main body on the specified date and time, refer to the
CS Remote Care center's manual.
442
10.11.12 Confirm communication log
bizhub PRO C6500

You can output and confirm the communication log.

Press [List Output].
Press [List Output].
4. "List output mode menu screen"
Press [Communication Log List].
5. Press [Copy] to output the list from the basic screen.
For details of logs, see "10.7 State Confirmation".
10.11.13 Initialization of RAM for CS Remote Care

Initializing the RAM for CS Remote Care enables you to perform the setup again.

Press [No. Code].
5. Enter the No. code with the numeric keys. *1
Press [RAM Clear].
9. "RAM Clear setting screen"
10. The confirmation screen appears.
Press [OK].
11. The RAM is cleared, and the "CS Remote Care setting screen" appears.
12. Perform the setup again if necessary.
443
10.11.14 Malfunction code list

bizhub PRO C6500
In case of modem
Error code Error Solution

K00_00 Connection NG (Cannot connect from the modem, Redial and wait for re-reception.
timed out).
K00_01 No response (After connection, no start telegram Redial and wait for re-reception.
from the center detected).
K00_02 Copying. Could not be written in non-volatile mem-
ory, and line disconnected.
K00_03 Center ID mismatch. Confirm the center ID.
K00_04 Serial number mismatch. Confirm the serial number.
K00_05 Syntax error (when receiving undefined commands Redial.
or parameters).
K00_06 Received a write order for an unwritable item.
K00_07 Unread item error.
K00_08 Signal reception time out after a response detection Redial.
(after the start telegram shuttled).
K00_09 Already registered serial number.
K00_10 Communication error occurred because of the car- Redial.
rier OFF (NO CARRIER detected in the modem).
K00_11 Dialtone (NO DIALTONE) detected in the modem. Redial.
K00_12 Busy signal (BUSY) detected in the modem. Redial.
K00_13 NO ANSWER detected in the modem. Redial.
K00_14 Telegram error (irregular telegram received in Retry standard times, and redial.
response to the telegram you sent).
K00_15 Serial number not registered in the center (4 x 40
telegrams received).
K00_16 Errors not defined in the above -00 to 15 (last 2 dig- Redial.
its).
K00_17 Telephone number you must call was not registered.
K01_00 DSR turned OFF or remains turned OFF.

K01_01 Error on creating a message queue.
K01_02 Error on generating a task.
K01_03 Error on sending a message.
K01_04 Error on receiving a message.
K01_05 Received an error (NG) from the timer task.
K02_01 Modem initialization NG.
K03_00 Center call evacuation buffer is full. Cannot evacuate

any more.
444
In case of E-mail
bizhub PRO C6500

Error code Error Solution
K05_90 Because of memory shortage, unable to secure
enough area for sending a mail.
K05_92 Controller in operation: unable to send a mail In the manual transmission, retry
because the controller is in operation. when the controller is idling. In the
auto transmission, an automatic retry
is performed after 1 minute.
K05_93 Mail sending error: an error was returned on sending In the auto transmission, an auto-
a mail. matic retry is performed after the
specified time. Check if there is no
fault in the network environment and
the network settings.
K05_94 Machine in operation: unable to send a mail because In the manual transmission, retry
the machine is in operation. when the machine is idling. In the
auto transmission, an automatic retry
is performed after 1 minute.
K05_95 Controller not connected: unable to send a mail Check the connection between the
because the controller is not connected. controller and the main body.
K05_96 Controller-driven malfunction code: unable to send a In case of the controller-driven mal-
mail because of a controller-driven (C-49**). function code, a mail cannot be sent
through the controller. Use a tele-
phone. This error do not occur in the
main body NIC.
* The shaded error codes are the ones that may occur when a transmission is made from the main body to
the center.
10.11.15 Troubleshooting
Check the followings when the main body neither receives the initial connection mail nor returns a response.
1) The center ID or the machine ID are not set in the main body.
2) The center ID or the machine ID are different (A machine ID error is not returned at the initial connection).
3) CS Remote Care function is disabled, or the phone line is selected in the CS Remote Care function selection.
4) Communication between the main body and the mail server is not proper (Check this with a transmission
test).
445
10.12 List output

bizhub PRO C6500
10.12.1 List Output

Outputs various lists.
A. Procedure

Press [10 List Output].
2. "List Output screen"
The following lists can be printed from the list output menu:
Machine Management List
Adjustment Data List
Coverage Data List
Font Pattern
Communication Log List *1
Memory Dump List
Note
If you set DIPSW30-1 to 1, the font pattern and after are displayed.
Memory Dump List is for development use only. Must not be used during maintenance/repair.
3. Press [COPY].
4. Press the Start key to output the selected list.
5. Press [SERVICE].
6. "List Output" screen
To print another list, repeat steps 2 to 5.
*1 Prints out the latest 30 items of the sending and receiving history of the CS Remote Care. The start time of
communications, the time period of communications (modem only), the communication modes, the
results of communications, and the senders (mail only) are printed. The communication modes and the
results of communications are displayed in the numbers of 4 digit number. For the meaning of them, refer
to the following table.
Communication mode Communication result Communication mode Communication result
0000 Transmitted success- 0040 Maintenance com-
fully pletion transmis-
sion
0001 Initial transmission Connection time out 0080 Administrator
when transmitting transmission
0002 Emergency trans- 0100 Fixed date trans-
mission mission
0004 Emergency recov- Received successfully 0200 Response trans-
ery transmission mission
0005 Reception failed 0*** Transmission failed
0008 Transmission for 1000 Enquiry

warning
0010 Warning recovery 2000 Data rewrite
transmission
0020 Maintenance start 4000 Response recep-
transmission tion
8000 Test mail
The SMTP reply codes (200 to 554) prescribed in the RFC1846, 2554 and 2821 are displayed in this place of
***.
446
10.13 Test Mode
bizhub PRO C6500

10.13.1 Running Test Mode
Performs continuous print operation test.
The following tests can be selected from this mode.
Intermittent copy mode
After completion of the printing operation for the set print count, the machine changes into the ready state
and waits for 0.5 sec. before resuming the same operation.
Paperless running mode
Without detecting paper or jam, the printing operation is made nearly at the same timing as the normal
operation. In the same manner as the intermittent mode, after completion of the printing operation for the
set print count, the machine changes into the ready state and waits for 0.5 sec. before resuming the same
operation.
Paperless mode
Without detecting paper or jam, the printing operation is made nearly at the same timing as the normal
operation.
Paperless endless mode
The machine operates with the print count infinitely set automatically. In the same manner as the paperless
mode, without detecting paper or jam, the printing operation is made nearly at the same timing as the nor-
mal operation.
Running mode
The printing operation is made in the paperless endless mode plus the scanning operation and the auto
paper feed tray switching.
Measurement mode
Idles for 6 sec, keeps the fusing heater turned on (standby) for 9 sec, keeps the fusing heater turned on
(copy) for 9 sec, and performs scanning without feeding papers. The sequence is repeated 10 times and
stops.
A. Procedure

Press [11 Test Mode].
2. "Test Mode Menu screen"
Press [01 Running Test Mode]
3. "Running Test Mode screen"
Select the mode and press [COPY].
4. Press the Start key to start the running test.
5. Press the STOP key to stop the running test.
6. To exit the running test mode, turn the sub power switch (SW2) off and then on again.
447
10.13.2 Test Pattern Output Mode

bizhub PRO C6500
Prints various test patterns to be used for troubleshooting.
Note
Do not attempt to print the test pattern not described in this manual.
A. Procedure

Press [11 Test Mode].
2. "Test Mode Menu screen"
Press [02 Test Pattern Output Mode].
3. "Test Pattern Output Mode screen"
Press [Test Pattern], then enter the test pattern number through the numeric buttons and press [<<SET].
To select a screen, press one of the followings; [Line1], [Line2], [Dot1], [Dot2], [Compression], and [Con-
tone].To specify image density, select the color, enter adjustment value (0: lighter - 255: darker) using the
numeric buttons, and press [<<SET].
4. Press [COPY].
6. To print another test pattern, press [SERVICE] and repeat steps 3 to 5.
448
bizhub PRO C6500

No.1 Overall halftone
[Check Items]
When the density is set to 70 (halftone)
If there are image stripes, determine whether the fault is with the scanner system or the process system.
[Recommended checkpoints]: Developing unit, cleaning unit, transfer belt unit, charging corona, 2nd
transfer unit, and dust-proof glass
When the density is set to 0 (white)
If the test pattern is image foggy background image, determine whether the fault is with the process sys-
tem.
[Recommended checkpoints]: Charging corona, and high voltage contact point.
When the density is set to 255 (Y, M, C, K)
If the density is light, determine whether the fault is with the process system.
[Recommended checkpoints]: Write unit
* See "10.13.2 Test Pattern Output Mode" for adjusting density.
Test Pattern
When the density is set to 70 When the density is set to 0 When the density is set to 255
8050fs1019
449
bizhub PRO C6500
No.11 Beam check
[Check Item 1]
Check the solid black pattern [1] to see if there is uneven density found in the main scanning and sub-
scanning directions.
[Recommended checkpoints]: Charging corona, developing unit, transfer belt unit, 2nd transfer unit, and
dust-proof glass
[Check Item 2]
Check if there is any image repelling in the gradation pattern [2] at the leading/trailing edge of the test pat-
tern in sub-scanning direction.
[Recommended checkpoints]: 2nd transfer unit
Test Pattern
[1]
[2]
8050fs1020
[1] Solid black pattern [2] Gradation pattern
450
bizhub PRO C6500

No.16 Linearity evaluation pattern
[Check Items]
This pattern is used to identify which of scanner system or printer system is causing the problem.
Items that can be checked include main scan magnification, sub scan magnification, image skew, and leading
edge timing, etc. of the printer system. If the copy image is defective despite no abnormality being visible on
the test pattern, the scanner system is defective.
Test Pattern
[1]
31mm 237mm
20mm
[1]
190mm
m
0m
28
205.7mm
28
0m
m
190mm
190mm 8050fs1021
[1] Edges of the image data
451
bizhub PRO C6500
No.51 Gradation evaluation pattern (main scan)
[Check Items]
If there are image stripes or the uneven density, check if the write system or the process system operates
normally.
[Recommended checkpoints]: Developing unit, cleaning unit, charging corona, 2nd transfer unit, and
dust-proof glass
Test Pattern
a03uf3c002ca
452
bizhub PRO C6500

No.52 Gradation evaluation pattern (sub scan)
[Check Items]
If there are image stripes or the uneven density, check if the write system or the process system operates
normally.
[Recommended checkpoints]: Developing unit, cleaning unit, charging corona, 2nd transfer unit, and
dust-proof glass
Test Pattern
a03uf3c003ca
453
bizhub PRO C6500
No.53 Overall halftone
[Check Items]
When the density is set to 70 (halftone)
If there are image stripes, determine whether the fault is with the scanner system or the process system.
[Recommended checkpoints]: Developing unit, cleaning unit, transfer belt unit, charging corona, 2nd
transfer unit, and dust-proof glass
When the density is set to 0 (white)
If the test pattern is image foggy background image, determine whether the fault is with the process sys-
tem.
[Recommended checkpoints]: Charging corona, and high voltage contact.
When the density is set to 255 (Y, M, C, K)
If the density is light, determine whether the fault is with the process system.
[Recommended checkpoints]: Write unit
*See "10.13.2 Test Pattern Output Mode" for adjusting density.
Test Pattern
When the density is set to 70 When the density is set to 0 When the density is set to 255
8050fs1019
454
bizhub PRO C6500

No.54 Gradation evaluation pattern
Check gradation reproducibility of each screen.

See "10.13.2 Test Pattern Output Mode" for selecting screen.
Screen Purposes [Check Items]
Line1 Check the gradation reproduc- Make sure that the gradation of each color is smooth
Line2 ibility of each screen used by and even with no tone jump.
Dot1 the copier from primary color [Recommended checkpoint]: Conduct the adjust-
to secondary color. ment of the printer gamma sensor and the printer
Dot2
gamma offset.
Compression(ED)
Contone Check the gradation reproduc- Make sure that the density increases in incremental
ibility of the screen used in the step from the high light side, and the density in the
character area when the shadow section of each color is dark enough.
screen mentioned above is [Recommended checkpoint]: Conduct the adjust-
selected by the copier. ment of the printer gamma sensor.
Test Pattern
[2] [1]
a03uf3c004ca
[1] Primary color [2] Secondary color
455
bizhub PRO C6500
No.55 5% Coverage
[Purpose]
When you need to make test prints continuously in order to check paper feed operation or etc., use this 5%
coverage test pattern to protect developer, drums, cleaners etc. from burden.
Test Pattern
a03uf3c005ca
456
bizhub PRO C6500

No.80 Print characteristic evaluation pattern
Check gradation reproducibility of each screen.

See "10.13.2 Test Pattern Output Mode" for selecting screen.
Screen Purposes [Check Item]
Line1 Check the gradation reproduc- Make sure that the gradation of each color is smooth
Line2 ibility of each screen used by and even with no tone jump.
Dot1 the copier from primary color [Recommended checkpoint]: Conduct the adjust-
to tertiary color. ment of the printer gamma sensor and the printer
Dot2
gamma offset.
Compression (ED)
Contone Check the gradation reproduc- Make sure that the density increases in incremental
ibility of the screen used in the step from the high light side, and the density in the
character area when the shadow section of each color is dark enough.
screen mentioned above is [Recommended checkpoint]: Conduct the adjust-
selected by the copier. ment of the printer gamma sensor.
Test Pattern
b
c
a
b
c
a03uf3c024ca
a: Primary color b: Secondary color c: Tertiary color
457
10.14 ISW
bizhub PRO C6500
Refer to "5. FIRMWARE VERSION UP" for details. (See P.123)
458
10.15 CE/Administrator Security Setting
bizhub PRO C6500

10.15.1 List of CE/Administrator Security Setting

CE/Administrator Security Setting 01 CE Authentication P.460
02 CE Auth. Password P.460
03 Admini. Authentication P.461
04 Administrator Password P.461
Important
The use of the [Security Strengthen Set] in the [Machine Admin. Setting] in the utility mode is lim-
ited only when the [CE Authentication Setting] and [Admini. Authentication] are set to ON.
10.15.2 Start and exit CE/Administrator Security Mode

Set up the various settings concerning CE/Administrator security setting from the "CE/Administrator Security
Setting Menu screen".
A. Procedure

Before selecting any item in the service mode, press the hard keys in the order shown below.
Stop 0 C
2. "CE/Administrator Security Setting Menu screen"
CE/Administrator security mode is activated. And making CE/Administrator setting is enabled.
Press the item you want to set up, the setting screen of each item will be displayed.
Press [Close] to return to the "Service Mode Menu screen".
459
Important
bizhub PRO C6500
The use of the [Security Strengthen Set] in the [Machine Admin. Setting] in the utility mode is lim-
ited only when the [CE Authentication Setting] and [Admini. Authentication] are set to ON.
10.15.3 CE Authentication
To enhance security of the service mode, configure the setting so that a password is required to enter the ser-
vice mode.
A. Procedure

Press [01 CE Authentication].
2. "CE Authentication On/Off Set screen"
Press [On] or [Off].
3. Press [OK] to activate the setting, and the "CE/Administrator Security Setting Menu screen" will be dis-
played.
Press [Cancel] to deactivate the new settings.
10.15.4 CE Auth. Password

Set a password for entering the service mode.
Note
Do not use anything easily guessed by others such as your name, birthday.
CE should not inform other people of the password.
The selection of the [CE Auth. Password] is limited only when the [CE Authentication] is set to
[On].
A. Procedure

Press [02 CE Auth. Password].
2. "CE Authentication Password screen"
Press [Current Password] to display a keyboard, enter the current eight-digit password, and press [OK].
Default password: "92729272". "Incorrect password" appears when a wrong password is entered.
3. Press [New Password] to display a keyboard, enter new alphanumeric eight-digit password, and press
[OK].
4. Press [Check Input] to display a keyboard, enter new eight-digit password again, and press [OK].
5. "CE Authentication Password screen"
Press [OK] to activate the setting, and the "CE/Administrator Security Setting Menu screen" will be dis-
played.
460
10.15.5 Admin. Authentication
bizhub PRO C6500

To enhance the security of the [Machine Admin. Setting] mode, configure the setting so that a password is
required to enter the [Machine Admin. Setting] mode.
A. Procedure

Press [03 Admin. Authentication].
2. "Administrator Authentication On/Off set screen"
Press [On] or [Off].
3. Press [OK] to activate the setting, and the "CE/Administrator Security Setting Menu screen" will be dis-
played.
10.15.6 Administrator Password

Set a password to enter the [Machine Admin. Setting] mode.
Administrator password can also be set from the [Machine Admin. Setting] mode.
Note
When the CE set or changed the [Administrator Password], CE must inform the user administrator
of that and ask for changing [Administrator Password].
Do not use anything easily guessed by others such as your name, birthday.
The selection of the [Administrator Password ] is limited only when the [Admin. Authentication] is
set to [On].
A. Procedure

Press [04 Administrator Password].
2. "Administrator Password screen"
3. Press [New Password] to display a keyboard, enter new alphanumeric eight-digit password, and press
[OK].
4. Press [Check Input] to display a keyboard, enter new eight-digit password again, and press [OK].
5. "Administrator Password screen"
Press [OK] to activate the setting, and the "CE/Administrator Security Setting Menu screen" will be dis-
played.
461
10.16 Fee Collection Setting

bizhub PRO C6500
10.16.1 List of Fee Collection Setting
Adjustment/Setting Item
Fee Collection Setting 01 Coin Vendor
02 Management Function
10.16.2 Start and exit Fee Collection Setting Mode

Set up the various settings concerning Fee collection setting from the "Fee Collection Menu" screen.
A. Procedure

Before selecting any item in the service mode, press the hard keys in the order shown below.
Stop 9
2. "Fee Collection Menu screen"
Fee collection setting mode is activated. Set the various settings concerning fee collection setting.
Press the item you want to set up, the setting screen of each item will be displayed.
Press [Close] to return to the "Service Mode Menu screen".
10.16.3 Coin Vendor

The installation existence of the coin vendor is set.
A. Procedure

Press [01 Coin Vendor].
2. "Coin Vendor screen"
Press [Equip] or [Not Equip].
3. Press [OK] to activate the setting, and the "Fee Collection Menu screen" will be displayed.
10.16.4 Management Function

Set the various settings concerning management equipment of the main body.
A. Procedure

Press [02 Management Function].
2. "Management Setting screen"
Select the options for each item of the management setting.
3. Press [OK] to activate the setting, and the "Fee Collection Menu screen" will be displayed.
462
Field Service Ver1.0 Sep.2006 11. MECHANICAL ADJUSTMENT
11. MECHANICAL ADJUSTMENT
bizhub PRO C6500

11.1 Adjusting the paper feed roller/BP pressure
Perform this adjustment when no feed occurs in bypass feed.
A. Procedure
[1] [3] [2] (See P.204)
2. Install a weight plate [3] to the paper feed roller/BP
upper part [2] with the two screws [1].
3. Put the ADU back in.
4. Make a print to confirm the paper feed.
5. If the no feed problem is not solved, increase the
number of weight plates and repeat steps 1 to 4.
Note
Weight plate (P/N: 13FG4062*) is a supply
part. Purchase separately for use.
The number of the weight plates to be
installed should be four or less.
a052f3c001ca
When weight plate is added, 11.3 Pick-up
movement amount adjustment (bypass)
should be carried out.
(See P.465)
463
11. MECHANICAL ADJUSTMENT Field Service Ver1.0 Sep.2006
11.2 (Maximum) paper feed (bypass) height adjustment

bizhub PRO C6500
Conduct this adjustment when a no feed condition occurs or the paper edge is folded, or when feeding paper
with a large amount of curl.
Note
As this adjustment effects the pick-up movement amount, carry out 11.3 Pick-up movement
amount adjustment (bypass) after performing the adjustment. (See P.465)
A. Procedure
(See P.79)
(See P.68)
3. Loosen the screw [1], and adjust the installation
position of the tray limit sensor/BP (PS25) [2].
Note
Keep a note of the primary value.
(1) If the value is out of spec
[2] Adjust the up/down position of the sensor installation

plate, so that the upper side height of the opening
guide and the up/down plate neutralize and become
within the standard value.
When making the up/down plate higher:

[1]
lower the sensor installation plate.
When making the up/down plate lower:
higher the sensor installation plate.
8050fs1052
(2) If some sort of error is occurring

When the paper edge is folded:
When feeding concave-curled paper:
When feeding convex-curled paper:
lower the sensor installation plate.
4. Install the paper feed solenoid cover.

6. Make a print to confirm the paper feed.
7. If there is no improvement, repeat steps 1 to 6
and readjust the installation of PS25.
464
11.3 Pick-up movement amount adjustment (bypass)
bizhub PRO C6500

Perform this adjustment when no feed jam occurs frequently.
A. Procedure
(See P.79)
(See P.68)
3. Loosen the screw [1], and adjust the installation
position of the pick-up solenoid/BP (SD5) [2].
Note
Keep a note of the primary value.
4. Install the paper feed solenoid cover.

[2] 6. Make a print to confirm the paper feed.
7. If there is no improvement in the no feed, repeat
steps 1 to 6 for readjustment of the installation
position of PS25.
[1]
8050fs1054
465
11.4 Mis-centering adjustment of the paper feed tray /1, /2 and /3

bizhub PRO C6500
Conduct this adjustment when a mis-centering occurs and cannot be adjusted in service mode.
A. Procedure
1. Pull out the paper supply tray.
[1] [2]
2. Loosen the three screws [2] located under the up/
down plate [1].
3. Move the guide plate [3], and adjust the center
position.
4. Tighten the three screws [2].
5. Print out the test pattern (No.16).
[3] a052f3c002ca
6. Fold the shorter side of the printed paper in half,

and check if the length between the center [3] of
[2] the image [2] and the center of the paper [1] is
[3] within the standard value.
Standard value: 3 mm or less
[1]
7. Repeat steps 1 to 6 until the mis-centering value
is within the standard.
8050fs1056
466
11.5 Separation pressure adjustment of the paper feed tray/1, /2 and /3
bizhub PRO C6500

Conduct this adjustment when a no feed or a double feed condition occurs. Separation pressure is susceptible
to paper type or operating environment. No feed tends to occur in low temperature environment, whereas high
temperature environment results in a higher rate of double feed. Do not make an excessive adjustment. Doing
so may reverse the respective symptoms.
A. Procedure
1. Pull out the paper supply tray.
[1]
(See P.208)
3. Change the position of the hook of the Spring [1]
on the bottom part of the paper supply unit.
Reduced tension [2]:
Double feed jam condition improves.
Increased tension [3]:
No feed jam condition improves.
4. Install the paper supply unit, and set the paper
supply tray.
[3] [2] a03uf3c006ca
467
bizhub PRO C6500
Blank page
468
Field Service Ver1.0 Sep.2006 12. JAM CODE
TROUBLESHOOTING
bizhub PRO C6500

12. JAM CODE
12.1 Jam code list
Classification Jam code Cause Resulting Correction

operation
Bypass J-1001 After the pick-up solenoid/BP (SD5) If paper jam Remove the paper from
During operation
feed turns ON, paper supply sensor /BP occurs during the bypass feed tray,
(PS26) is not turned ON within the printing process, and remove jammed
specified time. main body stops paper, if any.
after paper exit.
J-1002 After paper empty sensor /BP (PS47) Remove paper from the
turns ON, paper lift motor /BP (M35) bypass feed tray,
is not turned ON within specified time. decrease the number
J-1003 After paper lift motor /BP (M35) turns of stacked sheets and
ON, upper limit sensor /BP (PS25) is set again.
not turned ON within specified time.
J-1051 Paper feed sensor /BP (PS26) is Remove the paper from
When idling
turned ON in the idling condition. the bypass feed tray,

and remove jammed
paper, if any.
Paper J-1101 After the pick-up solenoid /1 (SD7) If paper jam Pull out the paper feed
During operation
feed turns ON, paper feed sensor /1 occurs during tray/1 and remove
Tray /1 (PS29) is not turned ON within the printing process, jammed paper, if any.
specified time. main body stops
after paper exit.
J-1151 Paper feed sensor /1 (PS29) is turned

When idling
ON in the idling condition.
During operation
feed turns ON, paper feed sensor /2 occurs during tray /2 and remove
after paper exit.
J-1251 Paper feed sensor /2 (PS35) is turned

When idling
During operation
feed turns ON, paper feed sensor /3 occurs during tray /3 and remove
after paper exit.
469
12. JAM CODE Field Service Ver1.0 Sep.2006

bizhub PRO C6500
operation
Paper J-1351 Paper feed sensor /3 (PS41) is turned Pull out the paper feed
When idling
feed ON in the idling condition. tray /3 and remove
Tray /3 jammed paper, if any.
LU J-1501 After the pick-up solenoid (SD100) If paper jam Open the LU upper
During operation
turns ON, pre-registration sensor occurs during door and remove

(PS106) is not turned ON within the printing process, jammed paper, if any.
J-1502 After the pre-registration clutch after paper exit.
(MC102) is turned ON, LU exit sensor
(PS107) is not turned ON within the
specified time.
J-1551 Pre-registration sensor (PS106) is
When idling
turned ON in the idling condition.

J-1552 LU exit sensor (PS107) is turned ON
in the idling condition.
PF J-1601 After the pick-up solenoid /1 (SD1) If paper jam Pull out the paper feed
During operation
turns ON, paper feed sensor /1 (PS2) occurs during tray /4 and remove
is not turned ON within the specified printing process, jammed paper, if any.
time. main body stops
J-1602 After the pick-up solenoid /2 (SD5) after paper exit. Pull out the paper feed
turns ON, paper feed sensor /2 tray /5 and remove
(PS10) is not turned ON within the jammed paper, if any.
specified time.
J-1603 After the paper feed sensor /1 (PS2) Open the PF front door
turns ON, vertical conveyance sensor and the PF vertical con-
/1 (PS17) is not turned ON within the veyance door and
specified time. remove jammed paper,
J-1604 After the vertical conveyance sensor / if any.
1 (PS17) turns ON, vertical convey-
ance sensor /2 (PS27) is not turned
ON within the specified time.
J-1605 After the vertical conveyance sensor /
2 (PS27) turns ON, vertical convey-
ance sensor /3 (PS26) is not turned
J-1606 After the vertical conveyance sensor / Open the PF front door
3 (PS26) turns ON, horizontal convey- and the PF vertical con-
ance sensor /1 (PS18) is not turned veyance door and
ON within the specified time. remove jammed paper,
if any.
J-1607 After the paper feed sensor /2 (PS10) Pull out the paper feed
turns ON, horizontal conveyance sen- tray /5 and remove
sor /1 (PS18) is not turned ON within jammed paper, if any.
the specified time.
470
bizhub PRO C6500

operation
PF J-1608 After the horizontal conveyance sen- If paper jam Open the PF front door,
During operation
sor /1 (PS18) turns ON, pre-registra- occurs during PF vertical conveyance
tion (PS20) is not turned ON within printing process, door, horizontal con-
the specified time. main body stops veyance door /Rt, hori-
after paper exit. zontal conveyance
door /Lt and remove
J-1609 After the pre-registrations sensor
jammed paper, if any.
(PS20) is turned ON, horizontal con-
veyance sensor /2 (PS19) is not
turned ON within the specified time.
J-1610 Multi feed detection board /R Stops immedi-
(MFDTB/R) detected multifeed. ately.
J-1651 Paper feed sensor /1 (PS2) is turned Pull out the paper feed
When idling
ON in the idling condition. tray /4 and remove

J-1652 Paper feed sensor /2 (PS10) is turned Pull out the paper feed
ON in the idling condition. tray /5 and remove
J-1653 Vertical conveyance sensor /1 (PS17) Open the PF front door
is turned ON in the idling condition. and the PF vertical con-
J-1654 Vertical conveyance sensor /2 (PS27) veyance door and
is turned ON in the idling condition. remove jammed paper,
J-1655 Vertical conveyance sensor /3 (PS26) if any.
is turned ON in the idling condition.
J-1656 Horizontal conveyance sensor /1 Open the PF front door,
(PS18) is turned ON in the idling con- PF vertical conveyance
dition. door, horizontal con-
J-1657 Horizontal conveyance sensor /2 veyance door /Rt, hori-
(PS19) is turned ON in the idling con- zontal conveyance
dition. door /Lt and remove
J-1658 Pre-registration sensor (PS20) is ON jammed paper, if any.
in the idling condition.
Paper J-1701 After starting print of the front side, If paper jam Pull out ADU and
During operation
feed registration sensor (PS22) is not occurs during remove jammed paper,
turned ON within specified time. printing process, if any.
main body stops
after paper exit.
J-1702 After starting print of the back side, Stops immedi-
registration sensor (PS22) is not ately.
turned ON within specified time.
471

bizhub PRO C6500
operation
Paper J-1703 After the pre-registration clutch /3 If paper jam Open the vertical con-
During operation
feed (MC12) is turned ON, vertical convey- occurs during veyance door and
ance sensor (PS50) is not turned ON printing process, remove jammed paper,
within specified time. main body stops if any.
J-1704 After the pre-registration clutch /2 after paper exit. Pull out the paper feed
(MC10) is turned ON, vertical convey- tray /2 and remove
ance sensor (PS50) is not turned ON jammed paper, if any.
within specified time.
J-1705 After the vertical conveyance sensor Open the vertical con-
(PS50) turns ON, intermediate conveyance door and
veyance sensor /1 (PS27) is not remove jammed paper,
turned ON within the specified time. if any.
J-1706 After the pre-registration clutch /1
(MC8) is turned ON, intermediate
conveyance sensor /1 (PS27) is not
J-1707 After the LU pre-registration clutch Open the LU front door
(MC102) is turned ON, intermediate and remove jammed
conveyance sensor /1 (PS27) is not paper, if any.
J-1708 After the intermediate conveyance Pull out ADU and
sensor /1 (PS27) is turned ON, inter- remove jammed paper,
mediate conveyance sensor /2 if any.
(PS28) is not turned ON within speci-
fied time.
J-1709 After the paper feed sensor /BP Remove the paper from
(PS26) is turned ON, intermediate the bypass feed tray,
conveyance sensor /2 (PS28) is not and remove jammed
turned ON within specified time. paper, if any.
J-1710 After the PF horizontal conveyance Open the PF front door,
sensor /2 (PS19) turns ON, intermedi- PF vertical conveyance
ate conveyance sensor /1 (PS27) is door, horizontal con-
not turned ON within the specified veyance door /Rt, hori-
time. zontal conveyance
door /Lt and remove
J-1751 Vertical conveyance sensor (PS50) is Open the vertical con-
When idling
turned ON in the idling condition. veyance door and

remove jammed paper,
if any.
J-1752 Intermediate conveyance sensor /1 Pull out ADU and
(PS27) is turned ON in the idling con- remove jammed paper,
dition. if any.
J-1753 Intermediate conveyance sensor /2
(PS28) is turned ON in the idling con-
dition.
472
bizhub PRO C6500

operation
Paper J-1754 Registration sensor (PS22) is turned Pull out ADU and
When idling
feed in the idling condition. remove jammed paper,
if any.
OTH- J-1901 Vertical conveyance door open jam. If paper jam Close the vertical con-
During operation
ERS Vertical conveyance door sensor occurs during veyance door.

(PS51) was turned OFF when print- printing process,
ing. main body stops
after paper exit.
LU J-1902 LU upper door open jam or LU front In case of LU Close the LU upper
door open jam. During printing, paper feed, door or the LU front
upper door sensor (PS100) or front main body stops door.
door sensor (PS115) turned OFF. after comple-
tion of paper
exit.
In case of paper
feed other than
LCT, main body
does not stop.
PF J-1903 Any one of the PF front door open In case of PF Close any one of the PF
jam, PF vertical conveyance door paper feed, front door, PF vertical
open jam, horizontal conveyance main body stops conveyance door, hori-
door /Rt open jam or the horizontal after comple- zontal conveyance
conveyance door /Lt open jam. Any tion of paper door /Rt or the horizon-
one of the front door open/close sen- exit. tal conveyance door /
sor (PS23), vertical conveyance door In case of paper Lt.
sensor (PS24), horizontal conveyance feed other than
door sensor /1 (PS21) or the horizon- PF, main body
tal conveyance door sensor /2 (PS22) does not stop.
turned OFF during printing.
Registra- J-3101 After the registration motor (M30) is Stops immedi- Pull out ADU and
tion turned ON, leading edge sensor ately. remove jammed paper,
(PS63) is not turned ON. if any.
J-3102 After the registration motor (M30) is
turned ON, Fusing paper exit sensor
(PS17) is not turned ON.
J-3151 Leading edge sensor (PS63) is ON in
When idling
the idling condition.

J-3152 Fusing loop sensor (PS64) is turned
on in the idling condition.
Paper J-3201 After the fusing paper exit sensor Stops immedi- Pull out ADU and
During operation
exit (PS17) is turned ON, paper exit sen- ately. remove jammed paper,
sor (PS13) is not turned ON within the if any.
specified time.
473

bizhub PRO C6500
operation
Paper J-3202 After the fusing paper exit sensor Stops immedi- Pull out ADU and
During operation
exit (PS17) is turned ON, reverse/exit sen- ately. remove jammed paper,
sor (PS19) is not turned ON within the if any.
specified time.
J-3203 In the reverse paper exit mode, after
the reverse/exit sensor (PS19) is
turned ON, paper exit sensor (PS13)
is not turned ON within the specified
time.
J-3204 After the fusing paper exit sensor
(PS17) is turned ON, it is not turned
OFF within the specified time.
J-3205 After the paper exit sensor (PS13) is
turned ON, it is not turned OFF within
the specified time.
J-3206 After the fusing paper exit sensor
(PS17) is turned OFF, reverse/exit
sensor (PS19) is not turned ON within
the specified time.
J-3207 In reverse paper exit mode, after the
paper exit sensor (PS13) is turned
ON, it is not turned OFF within the
specified time.
J-3209 After the decurler sensor (PS62) is
the specified time.
J-3251 Fusing paper exit sensor (PS17) is
When idling
turned ON in the idling condition.
J-3252 Paper exit sensor (PS13) is ON in the

idling condition.
J-3253 Reverse/exit sensor (PS19) is ON in
J-3254 Decurler sensor (PS62) is On in the
idling condition.
OTH- J-5101 Front door open jam. Front door sen- Stops immedi- Close the front door.
During operation
ERS sor (PS18) was turned OFF when ately.

printing.
474
bizhub PRO C6500

operation
DF J-6101 Paper feed section cover open jam. DF stops imme- Close the paper feed
During operation
Paper feed cover sensor (PS303) was diately. section cover.
turned OFF when printing. If paper jam
J-6102 Paper feed tray open jam. Tray open/ occurs during Close the paper feed
close sensor (PS308) was turned OFF printing process, tray.
when printing. main body stops
J-6103 Paper exit section cover open jam. after paper exit. Close the paper exit
Paper exit cover sensor (PS307) was section cover.
turned OFF when printing.
J-6201 Registration sensor (PS301) is not Open the paper feed
turned OFF within specified time after section cover and
paper feed is started. remove jammed paper,
J-6203 After reversal of paper feed motor if any.
(M301) is started, timing sensor Remove jammed paper
(PS302) is not turned ON within the in the main body con-
specified time. veyance section, if any.
J-6206 After the timing sensor (PS302) is
the specified time.
J-6209 After the reverse/paper exit motor Open the paper exit
(M303) is turned ON, reverse sensor section cover and
(PS305) is not turned ON within the remove jammed paper,
specified time. if any.
J-6301 After the reverse sensor (PS305) is Remove jammed paper
turned ON, it is not turned OFF within in the main body con-
the specified time. veyance section, if any.
J-6304 In the one-sided original exit mode,
paper exit sensor (PS306) is not
turned ON within the specified time
after the start of paper exit.
In the double-sided original exit
mode, paper exit sensor (PS306) is
not turned ON within the specified
time after the reverse sensor (PS305)
is turned ON.
J-6305 After the paper exit sensor (PS306) is
the specified time.
J-6501 Registration sensor (PS301) is ON in Open the paper feed
When idling
the idling condition. section cover and

if any.
J-6502 Reverse sensor (PS305) is ON in the Open the paper exit
idling condition. section cover and
J-6504 Paper exit sensor (PS306) is ON in remove jammed paper,
the idling condition. if any.
475

bizhub PRO C6500
operation
DF J-6508 Timing sensor (PS302) is ON in the Open the paper feed
When idling
idling condition. section cover and
if any.
FS J-7101 FS Front door open jam. Door switch FS/main body Remove jammed paper
During operation
(MS1) was turned OFF when printing. stop immedi- in the FS/main body, if
ately. any.
LS J-7103 LS Front door open jam. Front door LS/main body Remove jammed paper
switch (MS1) was turned OFF when stop immedi- in the LS/main body, if
printing. ately. any.
FD J-7105 FD front door open jam. Door switch FD/main body Remove jammed paper
(MS1) was turned OFF when printing. stop immedi- in the FD/main body, if
ately. any.
RU J-7106 RU front door open jam. Interlock RU/main body Remove jammed paper
switch (MS1) was turned OFF when stop immedi- in the RU/main body, if
printing. ately. any.
SD J-7107 SD front door /Rt open jam or SD SD/main body Remove jammed paper
front door /Lt open jam. Either one of stop immedi- in the SD/main body, if
the front door switch /Rt (MS1) or the ately. any.
front door switch /Lt (MS2) of the SD
was turned OFF when printing.
FS J-7217 The main tray paper exit sensor FS/main body Remove jammed paper
(PS10) does not turn OFF within a stop immedi- in the FS/main body, if
specified period of time after the ately. any.
stacker entrance sensor (PS5) turns
OFF.
J-7218 The stacker entrance sensor (PS5)
does not turn ON within a specified
period of time after the FNS entrance
sensor (PS4) turns ON.
J-7219 While in stapling, the stacker entranc-
esensor (PS5) does not turn OFF
within a specified period of time after
the stacker entrance motor (M13)
turns ON. While in any other opera-
tions than stapling, the PS5 does not
turn OFF within a specified period of
time after it turns ON.
J-7220 While in stapling a small size paper,
the main tray paper exit sensor
(PS10) does not turn ON within a
specified period of time after the
paper exit arm motor (M23) turns ON.
476
bizhub PRO C6500

operation
FS J-7221 While in stapling a large size paper, FS/main body Remove jammed paper
During operation
the main tray exit sensor (PS10) does stop immedi- in the FS/main body, if
not turn OFF within a specified period ately. any.
of time after the paper exit arm motor
(M23) turns ON.
J-7222 While in exiting paper in the sub tray,

the sub tray paper exit sensor (PS1)
does not turn ON within a specified
period of time after the FNS entrance
sensor (PS4) turns ON.
J-7223 While in exiting paper in the sub tray,
the sub tray paper exit sensor (PS1)
does not turn OFF within a specified
period of time after the PS1 turns ON.
J-7224 While in staple of the small size paper
(smaller than A4S), the stacker empty
sensor (PS20) does not turn OFF
the paper exit arm motor (M23) turns
ON.
J-7228 While in the straight/shift of the small
size paper, the main tray paper exit
sensor (PS10) does not turn OFF
the PS10 turns ON.
J-7230 While in stapling a small size paper,
the main tray paper exit sensor
(PS10) does not turn OFF within a
specified period of time after the
PS10 turns ON.
J-7238 The FNS operation did not complete
when the operation is completed.
J-7302 The stacker entrance sensor (PS5) Remove jammed paper
When idling
turns ON while in idling. in the FS/main body, if

any.
J-7303 The stack empty sensor (PS20) turns

ON while turning ON the power
source.
J-7305 The FNS entrance sensor (PS4) turns
ON while in idling.
J-7307 The sub tray paper exit sensor (PS1)
turns ON while in idling.
J-7318 The main tray paper exit sensor
(PS10) turns ON while in idling.
477

bizhub PRO C6500
operation
RU J-7362 Entrance sensor (PS1) is ON in the Open the front door
When idling
idling condition. and remove jammed
J-7363 Intermediate sensor (PS2) is ON in the paper, if any.
idling condition.
J-7364 Paper exit sensor (PS3) is ON in the
idling condition.
LS J-7350 Entrance sensor (PS4) is ON in the Open the LS front door,
idling condition. then the entrance con-
veyance jam lever and
if any.
J-7351 Sub-tray paper exit sensor (PS10) is Open the LS sub-tray
ON in the idling condition. cover and remove
J-7352 Any one of the conveyance sensor /1 Open the LS jam door
(PS7), /2 (PS16), /3 (PS17) is ON in and remove jammed
the idling condition. paper, if any.
J-7353 Coupling exit sensor (PS18) is turned Open the LS front door,
ON in the idling condition. then the coupling paper
exit jam lever and
if any.
FD J-7358 Any one of the FD entrance sensor Open the FD front door,
(PS1), punch conveyance sensor then the entrance con-
(PS5) or the punch registration sensor veyance jam lever /1, /
(PS6) is turned ON in the idling condi- 2, punch conveyance
tion. jam lever /1, /2 and
if any.
J-7359 Any one of the intermediate convey- Open the FD front door,
ance sensor (PS13), sub-tray paper then the intermediate
exit sensor (PS16) or the main tray conveyance jam lever
paper exit sensor (PS18) is ON in the and remove jammed
idling condition. paper, if any.
J-7360 Any one of the 1st folding convey- Open the FD front door,
ance sensor (PS51), 2nd folding con- pull out the fold con-
veyance sensor (PS53), 3rd folding veyance section, then
conveyance sensor (PS54), S size open the fold convey-
conveyance sensor (PS58), folding ance jam lever /1 to /5
entrance sensor (PS52) or the folding and remove jammed
exit sensor (PS2) is ON in the idling paper, if any.
condition.
478
bizhub PRO C6500

operation
FD J-7361 Any one of the PI conveyance sensor Open the FD upper
When idling
/Up (PS31), PI conveyance sensor / door and remove
Lw (PS37) or the PI exit sensor (PS4) jammed paper, if any.
is ON in the idling condition. Open the entrance
conveyance jam lever /
1 and remove jammed
paper, if jammed paper
is in the PI exit.
SD J-7368 Entrance sensor (PS1) is ON in the Open the SD front door
idling condition. /Rt and remove
J-7369 Any one of the horizontal conveyance jammed paper, if any.
sensor /1 (PS2), horizontal convey-
ance sensor /2 (PS3) or the subtray
paper exit sensor (PS11) is ON in the
idling condition.
J-7370 Horizontal conveyance exit sensor Open the SD front door
(PS4) is ON in the idling condition. /Lt and remove
J-7371 Either one of the right angle convey- Open the SD front door
ance sensor /1 (PS5) or the right /Rt and remove
angle conveyance sensor /2 (PS6) is jammed paper, if any.
J-7372 Any one of the folding sensor /1
(PS7), foling passage sensor (PS8),
tri-folding exit sensor (PS9) or the
folding sensor /2 (PS44) is ON in the
idling condition.
J-7373 Saddle stitching paper sensor (PS13) Open the SD front door
is ON in the idling condition. /Lt and remove
J-7374 Any one of the bundle sensor /1 jammed paper, if any.
(PS14), bundle sensor /2 (PS15),
bundle sensor /4(PS54) or the bundle
exit sensor /2 (PS57) is ON in the
idling condition.
LS J-7401 After the main body paper exit sensor LS/main body Remove jammed paper
During operation
(PS13) is turned ON, entrance sensor stop immedi- in the LS/main body, if
(PS4) is not turned ON within the ately. any.
specified time.
J-7402 After the entrance sensor (PS4) is

the specified time.
479

bizhub PRO C6500
operation
LS J-7403 After the entrance sensor (PS4) is LS/main body Remove jammed paper
During operation
turned ON, sub tray paper exit sensor stop immedi- in the LS/main body, if
specified time.
J-7404 After the sub tray paper exit sensor
J-7405 After the entrance sensor /1 (PS4)
turns ON, conveyance sensor /1
specified time.
J-7406 After the conveyance sensor (PS7) is
the specified time.
J-7407 After the conveyance sensor /1 (PS7)
turns ON, conveyance sensor /2
specified time.
J-7408 After the conveyance sensor /2
(PS16) turns ON, conveyance sensor
/3 (PS17) is not turned ON within the
specified time.
(PS17) turns ON, coupling exit sensor
specified time.
J-7412 After the coupling exit sensor (PS18)
is turned ON, it is not turned OFF
within the specified time.
FD J-7501 After the main body paper exit sensor FD/main body Remove jammed paper
(PS13) is turned ON, FD entrance stop immedi- in the FD/main body, if
sensor (PS1) is not turned ON within ately. any.
the specified time.
J-7502 After the FD entrance sensor (PS1)
turns ON, intermediate conveyance
the specified time.
480
bizhub PRO C6500

operation
FD J-7503 After the intermediate conveyance FD/main body Remove jammed paper
During operation
sensor (PS13) is turned ON, main tray stop immedi- in the FD/main body, if
paper exit sensor (PS18) is not turned ately. any.
J-7504 After the main tray paper exit sensor

J-7505 After the intermediate conveyance
sensor (PS13) is turned ON, sub tray
paper exit sensor (PS16) is not turned
J-7506 After the sub tray paper exit sensor
J-7507 After the FD entrance sensor (PS1)
turns ON, punch conveyance sensor
specified time.
J-7508 After the punch conveyance sensor
(PS5) turns ON, 3rd foling convey-
ance sensor (PS54) is not turned ON
J-7509 After the punch conveyance sensor
(PS5) turns ON, punch registration
the specified time.
J-7510 After the punch registration sensor
(PS6) turns ON, 1st folding convey-
J-7511 After the first fold conveyance sensor
(PS51) turns ON, 3rd folding convey-
J-7512 After the 3rd folding conveyance sen-
sor (PS54) turns ON, intermediate
conveyance sensor (PS13) is not
J-7513 During fold operation, after the 1st
folding motor (M4) starts accelerating,
2nd folding conveyance sensor
specified time.
481

bizhub PRO C6500
operation
FD J-7514 During fold operation, after the 1st FD/main body Remove jammed paper
During operation
folding motor (M4) starts accelerating, stop immedi- in the FD/main body, if
3rd folding conveyance sensor (PS54) ately. any.
time.
J-7515 During fold operation, after the 2nd

3rd folding conveyance sensor (PS54)
time.
J-7516 During fold operation, after the 3rd
intermediate conveyance sensor
specified time.
J-7517 During fold operation, after the 2nd
folding conveyance sensor (PS53)
turns ON, third fold conveyance sen-
sor (PS54) is not turned ON within the
specified time.
J-7518 During fold operation, after the 3rd
folding conveyance sensor (PS54)
turns ON, intermediate conveyance
the specified time.
J-7519 After the PI pick-up solenoid /Up
(SD13) turns ON, PI conveyance sen-
sor /Up (PS31) is not turned ON
J-7520 After PI conveyance sensor /Up
(PS31) is turned ON, PI exit sensor
specified time.
J-7521 After the PI pick-up solenoid /Lw
(SD14) turns ON, PI conveyance sen-
sor /Lw (PS37) is not turned ON
J-7522 After PI conveyance sensor /Lw
(PS37) is turned ON, PI exit sensor
specified time.
J-7523 After PI exit sensor (PS4) is turned
ON, FD entrance sensor (PS1) is not
J-7524 PI double feed was detected.
482
bizhub PRO C6500

operation
RU J-7540 After the main body paper exit sensor RU/main body Remove jammed paper
During operation
(PS13) is turned ON, RU entrance stop immedi- in the RU/main body, if
sensor (PS1) is not turned ON within ately. any.
the specified time.
J-7541 After the RU entrance sensor (PS1)

turns ON, RU intermediate sensor
specified time.
J-7542 After the RU intermediate sensor
(PS2) turns ON, RU paper exit sensor
specified time.
J-7543 After the RU paper exit sensor (PS3)
is turned ON, it is not turned OFF
SD J-7561 After the main body paper exit sensor SD/main body Remove jammed paper
(PS13) is turned ON, entrance sensor stop immedi- in the SD/main body, if
specified time.
J-7562 After the entrance sensor (PS1) turns
ON, horizontal conveyance sensor /1
specified time.
J-7563 After the horizontal conveyance sen-
sor /1 (PS2) turns ON, horizontal con-
veyance sensor/2 (PS3) is not turned
sor/2 (PS3) turns ON, horizontal con-
veyance exit sensor (PS4) is not
J-7565 After the horizontal conveyance exit
sensor (PS4) is turned ON, it is not
turned OFF within the specified time.
sor/1 (PS2) turns ON, subtray sensor
specified time.
J-7567 After the subtray paper exit sensor
(PS11) turns ON, subtray paper exit
sensor (PS11) is not turned OFF
483

bizhub PRO C6500
operation
SD J-7568 After the right angle conveyance SD/main body Remove jammed paper
During operation
motor (M6) turns ON, right angle con- stop immedi- in the SD/main body, if
veyance sensor/2 (PS6) is not turned ately. any.
J-7569 After the folding entrance motor (M3)
turns ON, folding sensor /1 (PS7) is not
J-7570 After the folding sub scan alignment
exit motor (M8) turns ON, saddle
stitching paper sensor (PS13) is not
J-7571 After the bundle arm rotation motor
(M22) turns ON, bundle sensor /1
specified time.
J-7572 After the bundle clip motor (M11)
turns ON, bundle sensor /2 (PS15) is
time.
J-7573 After the bunch sensor /2 (PS15)
turns ON, bunch sensor /4 (PS54) is
time.
J-7574 After the entrance sensor (PS1) is
the specified time.
J-7575 After the right angle conveyance sen-
sor /2 (PS6) is turned ON, it is not
J-7576 After the folding sensor /2 (PS44) is
the specified time.
J-7577 After the bundle sensor /1 (PS14) is
the specified time.
J-7578 After the bundle sensor /2 (PS15) is
the specified time.
J-7579 After the folding conveyance motor
(M4) turns ON, folding passage sen-
sor (PS8) is not turned ON within the
specified time.
J-7580 After the folding conveyance motor
(M4) turns ON, tri-folding paper exit
the specified time.
484
bizhub PRO C6500

operation
SD J-7581 After the folding sub scan alignment SD/main body Remove jammed paper
During operation
exit motor (M8) is turned ON, it is not stop immedi- in the SD/main body, if
turned OFF within the specified time. ately. any.
J-7582 After the folding passage sensor
J-7583 After the tri-folding paper exit sensor
J-7584 After the bundle press movement
motor (M17) is turned ON, trimmer
registration sensor (PS55) is not
J-7585 After the bundle registration motor
(M12) turns ON, trimmer registration
the specified time.
ADU J-9201 After the reverse/exit sensor (PS19) is Stops immedi- Pull out ADU and
turned ON, ADU reverse sensor ately. remove jammed paper,
(PS21) is not turned ON within the if any.
specified time.
J-9202 After the ADU stop sensor (PS20) is
the specified time.
J-9251 ADU reverse sensor (PS21) is ON in
When idling

J-9252 ADU stop sensor (PS20) is ON in the
idling condition.
J-9301 After reversal of ADU reverse motor Stops immedi-
During operation
(M32) is turned ON, ADU conveyance ately.

the specified time.
J-9351 ADU conveyance sensor (PS61) is

When idling
J-9401 After the ADU conveyance sensor Stops immedi-

During operation
(PS61) is turned ON, ADU pre-regis- ately.

tration sensor (PS23) is not turned
485

bizhub PRO C6500
operation
ADU J-9451 ADU pre-registration sensor (PS23) is Pull out ADU and
When idling
ON in the idling condition. remove jammed paper,
if any.
486
Field Service Ver1.0 Sep.2006 13. MALFUNCTION CODE
13. MALFUNCTION CODE
bizhub PRO C6500

13.1 Malfunction code list
A. Usage conditions
Error conditions are cleared by turning OFF/ON the sub power switch (SW2) of the main body.
B. Code List
NOTE
Where there is "*" in the malfunction code field, "Turn ON the power switch again" is indicated on
the touch panel.
Where there is no "*" in the malfunction code field, "Contact the Service Section" is indicated on
the operation panel.
Classification Code Causes Resulting opera- Estimated abnormal parts

tion
Commu- C-0001* Communication abnormality Main body Printer control board (PRCB)
Main body
nication between printer control board stops immedi- PF drive board (PFDB)
abnor- (PRCB) and PF drive board ately and main LU drive board (LUDB)
mality (PFDB) or LU drive board relay (RY1) is
(LUDB). turned OFF.
C-0002* Communication abnormality Printer control board (PRCB)
between printer control board Conveyance drive board
(PRCB) and conveyance drive (CDB)
board (CDB).
C-0003* Communication abnormality Printer control board (PRCB)
between printer control board Conveyance drive board
(PRCB) and conveyance drive (CDB)
board (CDB).
Paper C-0101 M41 abnormality detection sig- Printer control board (PRCB)
feed nal was continuously detected Paper feed motor (M41)
motor for the specified time when the
abnor- paper feed motor (M41) was
mality ON.
LU paper C-0102 M101 abnormality detection sig- LU drive board (LUDB)
LU

abnor- paper feed motor (M1) was ON.
mality
Paper C-0103 M101 abnormality detection sig- PF drive board (PFDB)
PF

abnor- paper feed motor (M1) was ON.
mality
487
13. MALFUNCTION CODE Field Service Ver1.0 Sep.2006

bizhub PRO C6500
tion
Paper C-0201 After paper lift motor/1 (M38) Main body Printer control board (PRCB)
Main body
feed tray turns ON, upper limit sensor/1 stops immedi- Paper lift motor/1 (M38)
abnor- (PS30) is not turned ON within ately and main Upper limit sensor/1 (PS30)
mality specified time. relay (RY1) is
C-0202 After paper lift motor/2 (M39) turned OFF. Printer control board (PRCB)
turns ON, upper limit sensor/2 Paper lift motor/2 (M39)
(PS36) is not turned ON within Upper limit sensor/2 (PS36)
specified time.
C-0203 After paper lift motor/3 (M40) Printer control board (PRCB)
specified time.
LU paper C-0204 M100 lock signal detected when LU drive board (LUDB)
LU
lift motor the paper lift motor (M100) was Paper lift motor (M100)
abnor- ON.
mality
C-0205 When the upper limit sensor LU drive board (LUDB)
(PS109) or lower limit sensor Paper lift motor (M100)
(PS101) is ON, PS101 or PS109 Upper limit sensor (PS109)
is not turned ON within the Lower limit sensor (PS101)
specified time after the paper lift
motor (M100) is turned ON.
PF paper C-0208 After paper lift motor/1 (M2) PF drive board (PFDB)
PF
lift motor turns ON, upper limit sensor/1 Paper lift motor/1 (M2)
abnor- (PS1) is not turned ON within Upper limit sensor/1 (PS1)
mality specified time.
C-0209 Power line fuse for paper lift PF drive board (PFDB)
motor/1 (M2) out.
C-0211 After paper lift motor/2 (M3) PF drive board (PFDB)
specified time.
C-0212 Power line fuse for paper lift PF drive board (PFDB)
motor/2 (M3) out.
Paper C-0213 After the paper exit pressure AC drive board (ACDB)
Main body
exit sensor (PS10) turns OFF, it is not Printer control board (PRCB)
abnor- turned ON within the specified Paper exit motor (M54)
mality time. Paper exit pressure sensor
(PS10)
Fan C-0301 M47 abnormality detection sig- Printer control board (PRCB)
abnor- nal was continuously detected main body fan (M47)
mality for the specified time when the
main body fan (M47) was ON.
488
bizhub PRO C6500

tion
Fan C-0302 Any one of the M26, M27, M28 Main body Printer control board (PRCB)
Main body
abnor- abnormality detection signal was stops immedi- Tucking fan/1 (M26)
mality continuously detected for the ately and main Tucking fan/2 (M27)
specified time when the tucking relay (RY1) is Tucking fan/3 (M28)
fan/1 (M26), /2(M27) or /3 (M28) turned OFF.
was ON.
C-0303 Either one of the M66 abnormal- Conveyance drive board
ity detection signal was continu- (CDB)
ously detected for the specified ADU fan/1 (M66)
time when the ADU fan/1 (M66)
was ON.
C-0304 While the paper exit fans/1, /2 Printer control board (PRCB)
and /3 (M61, M62 and M63) are Paper exit fan/1 (M61)
turned ON, an error detection Paper exit fan/2 (M62)
signal of either M61, M62 or Paper exit fan/3 (M63)
M63 is detected for the specified
period of time in succession.
C-0305 M36 abnormality detection sig- Printer control board (PRCB)
nal was continuously detected Deodorization fan (M36)
for the specified time when the
deodorization fan (M36) was
ON.
LU fan C-0306 When the paper feed assist fan/ LU drive board (LUDB)
LU
abnor- Rr (M137) was ON, M137 Paper feed assist fan/Rr

mality abnormality detection signal was (M137)
continuously detected for the
specified time.
C-0307 When the paper feed assist fan/ LU drive board (LUDB)
Fr (FM1) was ON, FM1 abnor- Paper feed assist fan/Fr
mality detection signal was con- (FM1)
tinuously detected for the
specified time.
PF fan C-0308 When the paper feed assist fan/ PF drive board (PFDB)
PF
abnor- Fr11 (FM1) was ON, FM1 abnor- Paper feed assist fan/Fr11
mality mality detection signal was con- (FM1)
specified time.
C-0309 When the paper feed assist fan/ PF drive board (PFDB)
Fr12 (FM3) was ON, FM3 abnor- Paper feed assist fan/Fr12
specified time.
489

bizhub PRO C6500
tion
PF fan C-0310 When the paper feed assist fan/ Main body PF drive board (PFDB)
PF
abnor- Rr11 (FM2) was ON, FM2 abnor- stops immedi- Paper feed assist fan/Rr11
mality mality detection signal was con- ately and main (FM2)
tinuously detected for the relay (RY1) is
specified time. turned OFF.
Rr12 (FM4) was ON, FM4 abnor- Paper feed assist fan/Rr12
specified time.
specified time.
specified time.
specified time.
specified time.
C-0316 Either one of the FM11 or FM12 PF drive board (PFDB)
abnormality detection signal was Dehumidifier fan/1 (FM11)
continuously detected for the Dehumidifier fan/2 (FM12)
specified time when the dehu-
midifier fan/1 (FM11), /2 (FM12)
was ON.
C-0317 Either one of the FM13 or FM14 PF drive board (PFDB)
abnormality detection signal was Dehumidifier fan/3 (FM13)
continuously detected for the Dehumidifier fan/4 (FM14)
specified time when the dehu-
midifier fan/3 (FM13), /4 (FM14)
was ON.
490
bizhub PRO C6500

tion
PF fan C-0318 Either one of the FM10 or FM9 Main body PF drive board (PFDB)
PF
abnor- abnormality detection signal was stops immedi- Ventilation fan/1 (FM10)
mality continuously detected for the ately and main Ventilation fan/2 (FM9)
specified time when the ventila- relay (RY1) is
tion fan/1 (FM10), /2 (FM9) was turned OFF.
ON.
LU fan C-0320 FM3 abnormality detection sig- LU drive board (LUDB)
LU
abnor- nal was continuously detected Dehumidifier fan/1 (FM3)

dehumidifier fan/1 (FM3) was
ON.
C-0321 FM4 abnormality detection sig- LU drive board (LUDB)
nal was continuously detected Dehumidifier fan/2 (FM4)
for the specified time when the
dehumidifier fan/2 (FM4) was
ON.
Fan C-0322 M67 abnormality detection sig- Conveyance drive board
Main body
abnor- nal was continuously detected (CDB)

mality for the specified time when the ADU fan /2 (M67)
ADU fan /2 (M67) was ON.
LU C-0401 24VDC is not supplied to LU. LU drive board (LUDB)
LU
power DC power unit/1 (DCPS/1)

abnor- DC power unit/2 (DCPS/2)
mality C-0402 12VDC is not supplied to LU. LU drive board (LUDB)
DC power unit/1 (DCPS/1)
PF C-0403 24VDC is not supplied to PF. PF drive board (PFDB)
PF
power DC power unit/1 (DCPS/1)

abnor- C-0404 24VDC is not supplied to PF. PF drive board (PFDB)
mality DC power unit/2 (DCPS/2)
C-0405 12VDC is not supplied to PF. PF drive board (PFDB)
DC power unit/1 (DCPS/1)
C-0406 24VDC is not supplied to PF. PF drive board (PFDB)
AC drive board in PF (ACDB)
PF tem- C-0407 Temperature sensor/3 (TEMS/3) PF drive board (PFDB)
perature detected abnormality signal con- Temperature sensor/3
sensor tinuously for the specified time. (TEMS/3)
abnor- C-0408 Temperature sensor/4 (TEMS/4) PF drive board (PFDB)
mality detected abnormality signal con- Temperature sensor/4
tinuously for the specified time. (TEMS/4)
PF fan C-0409 Fan heater/Up (HTR3) overheat PF drive board (PFDB)
heater abnormality. AC drive board in PF (ACDB)
abnor- Temperature sensor/3 (TEMS/3) Fan heater/Up (HTR3)
mality detected temperature abnormal- Temperature sensor/3
ity signal continuously for the (TEMS/3)
specified time.
491

bizhub PRO C6500
tion
PF fan C-0410 Fan heater/Lw (HTR4) overheat Main body PF drive board (PFDB)
PF
heater abnormality. stops immedi- AC drive board in PF (ACDB)

abnor- Temperature sensor/4 (TEMS/4) ately and main Fan heater /Lw (HTR4)
mality detected temperature abnormal- relay (RY1) is Temperature sensor/4
ity signal continuously for the turned OFF. (TEMS/4)
specified time.
C-0411 Fan heater/Up (HTR3) low-tem- PF drive board (PFDB)
perature abnormality. AC drive board in PF (ACDB)
Temperature sensor/3 (TEMS/3) Fan heater /Up (HTR3)
detected temperature abnormal- Temperature sensor/3
specified time.
C-0412 Fan heater/Lw (HTR4) Low-tem- PF drive board (PFDB)
perature abnormality. AC drive board in PF (ACDB)
Temperature sensor/4 (TEMS/4) Fan heater/Lw (HTR4)
detected temperature abnormal- Temperature sensor /4
specified time.
C-0413 Fan heater/Up (HTR3) rising PF drive board (PFDB)
temperature abnormality. AC drive board in PF (ACDB)
Temperature sensor/3 (TEMS/3) Fan heater /Up (HTR3)
detected temperature does not Temperature sensor/3
reach the specified temperature (TEMS/3)
C-0414 Fan heater/Lw (HTR4) rising PF drive board (PFDB)
temperature abnormality. AC drive board in PF (ACDB)
Temperature sensor/4 (TEMS/4) Fan heater/Lw (HTR4)
detected temperature does not Temperature sensor/4
reach the specified temperature (TEMS/4)
LU tem- C-0415 Temperature sensor (TEMS) LU drive board (LUDB)
LU
perature detected abnormality signal con- Temperature sensor (TEMS)

sensor tinuously for the specified time.
abnor-
mality
LU dehu- C-0416 Dehumidifier heater/3 (HTR2) LU drive board (LUDB)
midifier overheat abnormality. LUAC drive board (ACDB)
heater Temperature sensor (TEMS) Dehumidifier heater /3
abnor- detected temperature abnormal- (HTR2)
mality ity signal continuously for the Temperature sensor (TEMS)
specified time.
492
bizhub PRO C6500

tion
LU dehu- C-0417 Dehumidifier heater /3 (HTR2) Main body LU drive board (LUDB)
LU
midifier low-temperature abnormality. stops immedi- LUAC drive board (ACDB)

heater Temperature sensor (TEMS) ately and main Dehumidifier heater /3
abnor- detected temperature abnormal- relay (RY1) is (HTR2)
mality ity signal continuously for the turned OFF. Temperature sensor (TEMS)
specified time.
C-0418 Dehumidifier heater /3 (HTR2)
rising temperature abnormality.
Temperature sensor (TEMS)
detected temperature does not
reach the specified temperature
FS C-1005 Communication abnormality. Main body and Printer control board (PRCB)
FS
abnor- FS stop imme- FNS control board (FNSCB)

mality diately and
main relay
(RY1) is turned
OFF.
FD C-1006 Communication abnormality. Main body and Printer control board (PRCB)
FD
abnor- FD stop imme- FD control board (FDCB)

mality diately and
main relay
(RY1) is turned
OFF.
SD C-1007 Communication abnormality. Main body and Printer control board (PRCB)
SD
abnor- SD stop imme- SD control board (SDCB)

mality diately and
main relay
(RY1) is turned
OFF.
RU C-1008 Communication abnormality. Main body and Printer control board (PRCB)
RU
abnor- RU stop imme- RU control board (RUCB)

mality diately and
main relay
(RY1) is turned
OFF.
FS-607 C-1101 Shift unit does not reach the shift Main body and FNS control board (FNSCB)
FS
abnor- position or the home position FS stop imme- Shift roller Motor (M2)
mality within the specified time. diately and Shift roller home sensor
main relay (PS18)
(RY1) is turned
OFF.
493

bizhub PRO C6500
tion
FS-503 C-1102 The tray up down motor (M3) Main body and FNS control board (FNSCB)
FS
abnor- does not turn OFF after the FS stop imme- FNS drive board (FNSDB)
mality specified time has passed. diately and Tray up down motor (M3)
Or, the motor was rotating at a main relay Tray upper limit sensor (PS2)
speed out of the specified range (RY1) is turned Tray lower limit sensor (PS3)
for over the permitted operating OFF.
time.
FS-607 After the main tray up down FNS control board (FNSCB)
abnor- motor (M3) operation is started, Tray up down motor (M3)
mality the main tray upper limit sensor Tray upper limit sensor (PS2)
(PS2) is not turned ON within
the specified time.
FS-503 C-1103 After the alignment motors/Rr FNS control board (FNSCB)
abnor- (M5), /Fr (M22) home position FNS drive board (FNSDB)
mality search operation started, the Alignment motor /Rr (M5)
alignment home sensors/Rr Alignment motor /Fr (M22)
(PS8) and /Fr (PS31) are not Alignment Home Sensor /Rr
turned ON within the specified (PS8)
time. Alignment Home Sensor /Fr
(PS31)
FS-607 After the alignment motor/Up FNS control board (FNSCB)
abnor- (M5) operation is started, the Alignment motor /Up (M5)
mality alignment home sensor/Up Alignment home Sensor /Up
(PS8) is not turned ON/OFF (PS8)
FS-503 C-1104 Main tray exit motor (M7) was FNS control board (FNSCB)
abnor- rotating at a speed out of the FNS drive board (FNSDB)
mality specified range for over the per- Main tray exit motor (M7)
mitted operating time.
FS-607 After the paper exit roller motor FNS control board (FNSCB)
abnor- (M7) operation is started, the Paper exit roller motor (M7)
mality motor speed does not reach the
prescribed speed within the
specified time.
FS-503 C-1105 After the paper exit opening FNS control board (FNSCB)
abnor- motor (M8) operation is started, FNS drive board (FNSDB)
mality the paper exit opening unit does Paper exit opening motor
not reach the specified opening (M8)
position within the specified Paper exit opening sensor
time. (PS12)
FS-607 After the paper exit opening FNS control board (FNSCB)
abnor- motor (M8) operation is started, Paper exit opening motor
mality the paper exit home sensor (M8)
(PS12) is not turned ON/OFF Paper exit home sensor
within the specified time. (PS12)
494
bizhub PRO C6500

tion
FS-503 C-1106 After stapler movement motor Main body and FNS control board (FNSCB)
FS
abnor- (M11) home position search FS stop imme- FNS drive board (FNSDB)
mality operation started, the stapler diately and Stapler movement motor
movement home sensor (PS11) main relay (M11)
are not turned ON within the (RY1) is turned Stapler movement home
specified time. OFF. sensor (PS11)
FS-607 C-1106 After the stapler movement FNS control board (FNSCB)
abnor- motor (M11) operation is started, Stapler movement motor
mality the Stapler movement home (M11)
sensor (PS11) is not turned ON/ Stapler movement home
OFF within the specified time. sensor (PS11)
FS-503 C-1107 After the stapler rotation motor FNS control board (FNSCB)
abnor- (M4) home position search oper- FNS drive board (FNSDB)
mality ation started, the stapler rotation Stapler rotation motor (M4)
home sensor (PS14) are not Stapler rotation home sensor
time.
FS-607 After the clincher rotation motor FNS control board (FNSCB)
abnor- (M4) operation is started, the Clincher rotation motor (M4)
mality clincher rotation home sensor Clincher rotation home sen-
(PS14) is not turned ON/OFF sor (PS14)
FS-503 C-1108 After the stapler rotation motor FNS control board (FNSCB)
abnor- (M4) home position search oper- FNS drive board (FNSDB)
mality ation started, the stapler rotation Stapler rotation motor (M4)
home sensor (PS14) are not Stapler rotation home sensor
time.
FS-607 After stapler rotation motor (M6) FNS control board (FNSCB)
abnor- operation is started, the stapler Stapler rotation motor (M6)
mality rotation home sensor (PS13) Stapler rotation home sensor
are not turned ON/OFF within (PS13)
the specified time.
FS-503 C-1109 After the stapler motor/Fr (M31) FNS control board (FNSCB)
abnor- operation is started, the stapler FNS drive board (FNSDB)
mality home sensor/Fr (PS41) is not Stapler board (STB)
turned ON within the specified Stapler motor/Fr (M31)
time. Stapler home sensor /Fr
(PS41)
FS-607 After the stapler motor/Fr (M14) FNS control board (FNSCB)
abnor- operation is started, the stapler Stapler motor/Fr (M14)
mality motor home sensor /Fr (PS31) Stapler motor home sensor /
is not turned ON within the Fr (PS31)
specified time.
495

bizhub PRO C6500
tion
FS-503 C-1110 After the stapler motor/Rr (M30) Main body and FNS control board (FNSCB)
FS
abnor- operation is started, the opera- FS stop imme- FNS drive board (FNSDB)
mality tion is not completed within the diately and Stapler board (STB)
specified time and the stapler main relay Stapler motor /Rr (M30)
home sensor/Rr (PS40) is not (RY1) is turned Stapler home sensor /Rr
turned ON . OFF. (PS40)
FS-607 After the stapler motor /Rr (M9) FNS control board (FNSCB)
abnor- operation is started, the stapler Stapler motor /Rr (M9)
mality motor home sensor /Rr (PS30) Stapler motor home sensor /
is not turned ON within the Rr (PS30)
specified time.
FS-607 C-1111 After the clincher motor /Fr FNS control board (FNSCB)
abnor- (M15) operation is started, the Clincher motor /Fr (M15)
mality clincher motor home sensor /Fr Clincher motor home sensor
(PS33) is not turned ON within /Fr (PS33)
the specified time.
C-1112 After the clincher motor /Rr FNS control board (FNSCB)
(M10) operation is started, the Clincher motor /Rr (M10)
clincher motor home sensor /Rr Clincher motor home sensor
(PS32) is not turned ON within /Rr (PS32)
the specified time.
FS-503 C-1113 After the rear stopper motor (M26) FNS control board (FNSCB)
abnor- home position search operation FNS drive board (FNSDB)
mality started, the rear stopper home Rear stopper motor (M26)
sensor (PS35) are not turned ON Rear stopper home sensor
within the specified time. (PS35)
FS-607 After the saddle stitching stopper FNS control board (FNSCB)
abnor- motor (M18) operation is started, Saddle stitching stopper
mality the saddle stitching stopper home motor (M18)
sensor (PS23) is not turned ON Saddle stitching stopper
within the specified time. home sensor (PS23)
C-1114 After the alignment motor /Lw FNS control board (FNSCB)
(M16) operation is started, the Alignment motor /Lw (M16)
alignment home sensor /Lw Alignment home sensor /Lw
(PS24) is not turned ON within (PS24)
the specified time.
C-1115 After the folding knife motor FNS control board (FNSCB)
(M19) operation is started, the Folding knife motor (M19)
Folding knife home sensor Folding knife home sensor
the specified time.
C-1116 After the folding transfer motor FNS control board (FNSCB)
(M20) operation is started, the Folding transfer motor (M20)
motor speed does not reach the
specified time.
496
bizhub PRO C6500

tion
PI C-1124 After the tray lift motor /Lw Main body and FNS control board (FNSCB)
PI
abnor- (M202) operation is started, the FS stop imme- PI drive board (PIDB)
mality tray upper limit sensor /Lw diately and Tray lift motor /Lw (M202)
(PS209) or tray lower limit sensor main relay Tray upper limit sensor /Lw
/Lw (PS210) is not turned ON (RY1) is turned (PS209)
within the specified time. OFF. Tray lower limit sensor /Lw
(PS210)
C-1125 After tray lift motor /Up (M201) FNS control board (FNSCB)
operation is started, the tray PI drive board (PIDB)
upper limit sensor /Up (PS204) Tray lift motor /Up (M201)
or tray lower limit sensor /Up Tray upper limit sensor /Up
the specified time. Tray lower limit sensor /Up
(PS205)
C-1126 After the PI conveyance motor FNS control board (FNSCB)
(M203) operation is started, the PI drive board (PIDB)
motor speed does not reach the PI conveyance motor (M203)
specified time.
PK C-1127 After punch shift motor (M302) FNS control board (FNSCB)
PK
abnor- operation is started, the punch Punch drive board (PDB)

mality shift home sensor (PS303) is Punch shift motor (M302)
not turned ON within the speci- Punch shift home sensor
fied time. (PS303)
C-1132 After punch motor (M301) oper- FNS control board (FNSCB)
ation is started, the punch home Punch drive boar (PDB)
sensor (PS301) is not turned Punch motor (M301)
ON within the specified time. Punch home sensor
(PS301)
FS-607 C-1137 After gate motor (M12) operation FNS control board (FNSCB)
FS
abnor- is started, the Gate home sensor Gate motor (M12)

mality (PS16) is not turned ON within Gate home sensor (PS16)
the specified time.
C-1138 After the paper exit roller motor FNS control board (FNSCB)
(M7) operation is started, the Paper exit roller motor (M7)
operation is not completed Paper exit belt home sensor
within the specified time and the (PS9)
paper exit belt home sensor
(PS9) is not turned ON .
Or the motor was rotating at a
speed out of specified range for
over the permitted operating
time.
497

bizhub PRO C6500
tion
FS-503 C-1140 After the Paper exit arm motor Main body and FNS control board (FNSCB)
FS
abnor- (M23) operation is started, the FS stop imme- FNS drive board (FNSDB)
mality operation is not completed diately and Paper exit arm motor (M23)
within the specified time and the main relay Paper exit arm home sensor
paper exit arm home sensor (RY1) is turned (PS9)
(PS9) is not turned ON . OFF.
Or the motor was rotating at a
speed out of specified range for
over the permitted operating
time.
C-1141 After the stacker entrance sen- FNS control board (FNSCB)
sor (PS5) operation is started, FNS drive board (FNSDB)
paddle motor (M2) is not turned Paddle motor (M2)
Or the stapler motor /Fr (M31), /
Rr (M30) operation is started,
M2 is not turned OFF within the
specified time.
C-1142 The Intermediate roller release FNS control board (FNSCB)
solenoid (SD7) operation is not FNS drive board (FNSDB)
started after pressing start but- Intermediate roller release
ton. After the alignment motors / solenoid (SD7)
Fr (M22), /Rr (M5) are turned
OFF, SD7 is not turned OFF
Or after SD7 is turned OFF, it is
not s not turned ON within the
specified time.
FS-607 C-1143 The FNS conveyance motor FNS control board (FNSCB)
abnor- (M1) operation is not started FNS conveyance motor (M1)
mality after pressing start button. Or Main body paper exit sensor
the FNS conveyance motor (M1) (PS37)
does not shift the speed for FNS entrance sensor (PS4)
each processing.
LS C-1201 After stacker tray up down Main body and Stacker tray up down motor
LS
abnor- motor (M1) turns ON, stacker LS stop imme- (M1)

mality tray encoder sensor (PS2) is not diately and LS control board (LSCB)
(first cou- turned ON within the specified main relay
pling) time. Otherwise the initial opera- (RY1) is turned
tion or the stacker tray up/down OFF.
operation is not complete within
the specified time.
498
bizhub PRO C6500

tion
LS C-1202 After shift unit motor (M5) turns Main body and Shift unit motor (M5)
LS
abnor- ON, shift unit home sensor LS stop imme- LS control board (LSCB)
mality (PS11) is not turned OFF within diately and
(first cou- the specified time. Otherwise main relay
pling) PS11 is not turned ON within the (RY1) is turned
specified time. OFF.
C-1203 After alignment motor (M7) turns Alignment motor (M7)
ON, alignment plate home sen- LS control board (LSCB)
sor (PS12) is not turned OFF
within the specified time. Other-
wise PS12 is not turned ON
C-1204 After the grip conveyance motor Grip conveyance motor (M4)
(M4) turns ON, grip conveyance
sensor (PS5) is not turned ON
C-1205 When the stacker tray up down Stacker tray up down motor
motor (M1) up is ON, stacker (M1)
tray upper limit switch (MS2) is Stacker tray upper limit
ON. switch (MS2)
motor (M1) down is ON, stacker (M1)
tray lower limit switch (MS3) is Stacker tray lower limit
ON. switch (MS3)
LS C-1211 After stacker tray up down Stacker tray up down motor
abnor- motor (M1) turns ON, stacker (M1)
mality tray encoder sensor (PS2) is not LS control board (LSCB)
(second turned ON within the specified
coupling) time. Otherwise the initial opera-
tion or the stacker tray up/down
operation is not complete within
the specified time.
C-1212 After shift unit motor (M5) turns Shift unit motor (M5)
ON, shift unit home sensor LS control board (LSCB)
(PS11) is not turned OFF within
the specified time. Otherwise
PS11 is not turned ON within the
specified time.
C-1213 After alignment motor (M7) turns Alignment motor (M7)
ON, alignment plate home sen- LS control board (LSCB)
sor (PS12) is not turned OFF
wise PS12 is not turned ON
499

bizhub PRO C6500
tion
LS C-1214 After the grip conveyance motor Main body and Grip conveyance motor (M4)
LS
abnor- (M4) turns ON, grip conveyance LS stop imme-

mality sensor (PS5) is not turned ON diately and
(second within the specified time. main relay
coupling) C-1215 When the stacker tray up down (RY1) is turned Stacker tray up down motor
motor (M1) up is ON, stacker OFF. (M1)
tray upper limit switch (MS2) is Stacker tray upper limit
ON. switch (MS2)
motor (M1) down is ON, stacker (M1)
tray lower limit switch (MS3) is Stacker tray lower limit
ON. switch (MS3)
FD C-1221 After the 1st folding release Main body and 1st folding release motor
FD
abnor- motor (M14) turns ON, 1st fold- FD stop imme- (M14)
mality ing cam home sensor (PS55) is diately and Fold drive board (FDB)
not turned ON within the speci- main relay 1st folding cam home sensor
fied time. (RY1) is turned (PS55)
C-1222 After the 2nd folding release OFF. 2nd folding release motor
motor (M15) turns ON, 2nd fold- (M15)
ing cam home sensor (PS56) is Fold drive board (FDB)
not turned ON within the speci- 2nd folding cam home sen-
fied time. sor (PS56)
C-1223 After the 3rd folding releasie 3rd folding release motor
motor (M16) turns ON, 3rd fold- (M16)
ing cam home sensor (PS57) is Folding drive board (FDB)
not turned ON within the speci- 3rd folding cam home sen-
fied time. sor (PS57)
C-1224 After two holes punch home Punch motor (M10)
position recovery operation Punch drive board (PDB)
started, 2 holes punch home 2 holes punch home sensor
sensor (PS8) is not turned OFF (PS8)
wise, after punch motor (M10)
turns ON, 2 holes punch home
sensor (PS8) is not turned OFF.
500
bizhub PRO C6500

tion
FD C-1225 After 3 holes/4 holes punch Main body and Punch motor (M10)
FD
abnor- home position recovery opera- FD stop imme- Punch drive board (PDB)
mality tion started, 3 holes/4 holes diately and 3 holes/4 holes punch home
punch home sensor (PS9) is not main relay sensor (PS9)
turned OFF within the specified (RY1) is turned
time. Otherwise, after punch OFF.
motor (M10) turns ON, 3 holes/4
holes punch home sensor (PS9)
is not turned OFF.
C-1226 After the alignment home posi- Alignment motor (M12)
tion recovery operation started, Punch drive board (PDB)
alignment plate home sensor Alignment plate home sensor
the specified time. Otherwise,
after alignment motor (M12)
turns ON, alignment plate home
C-1227 After the punch registration tab Punch registration motor
home position recovery opera- (M13)
tion started, punch registration Punch drive board (PDB)
home sensor (PS11) is not Punch registration home
turned ON within the specified sensor (PS11)
time. Otherwise, after punch
registration motor (M13) turns
ON, punch registration home
C-1228 After main tray home position Tray up down motor (M11)
search started, main tray upper Main tray upper limit sensor
limit sensor (PS20) is not turned (PS20)
ON within the specified time. Punch drive board (PDB)
Otherwise, after tray up down
motor (M11) turns ON, main tray
upper limit sensor (PS20) is not
turned OFF.
C-1229 After the tray up down motor Tray up down motor (M11)
(M11) was turned ON, main tray Punch drive board (PDB)
lower limit sensor (PS22) is not Main tray lower limit sensor
time.
501

bizhub PRO C6500
tion
FD C-1230 After lowering FD paper lift Main body and Paper lift motor/Up (M8)
FD
abnor- motor/Up (M8) turns ON, PI lift FD stop imme- PI drive board (PIDB)
mality plate home sensor/Up (PS34) is diately and PI lift plate home sensor/Up
not turned ON within the speci- main relay (PS34)
fied time. Otherwise, after rising (RY1) is turned PI tray upper limit sensor/Up
paper lift motor/Up (M8) turns OFF. (PS32)
ON, PI tray upper limit sensor/
Up (PS32) is not turned ON
C-1231 After lowering FD paper lift Paper lift motor/Lw (M9)
motor/Lw (M9) turns ON, PI lift PI drive board (PIDB)
plate home sensor/Lw (PS40) is PI lift plate home sensor/Lw
not turned ON within the speci- (PS40)
fied time. Otherwise, after rising PI tray upper limit sensor/Lw
paper lift motor/Lw (M9) turns (PS38)
ON, PI tray upper limit sensor/
Lw (PS38) is not turned ON
C-1232 M1 abnormality detection signal Entrance conveyance motor
was continuously detected for (M1)
the specified time when the Punch drive board (PDB)
entrance conveyance motor
(M1) was ON.
C-1233 M3 abnormality detection signal Intermediate conveyance
was continuously detected for motor (M3)
the specified time when the Punch drive board (PDB)
intermediate conveyance motor
(M3) was ON.
C-1234 M7 abnormality detection signal PI Conveyance motor (M7)
was continuously detected for PI drive board (PIDB)
the specified time when the PI
conveyance motor (M7) was
ON.
C-1235 M17 abnormality detection sig- Main tray paper exit motor
nal was continuously detected (M17)
for the specified time when the Punch drive board (PDB)
main tray paper exit motor (M17)
was ON.
SD C-1241 After budle exit drive motor (M5) Main body and Bundle exit motor (M5)
SD
abnor- home position search operation SD stops Scraps press home sensor
mality started, scraps press home sen- immediately (PS48)
sor (PS48) is not turned ON after and main relay SD control board (SDCB)
specified time passed. (RY1) is turned SD drive board (SDDB)
OFF.
502
bizhub PRO C6500

tion
SD C-1242 After folding main scan align- Main body and Folding main scan alignment
SD
abnor- ment motor/Fr (M7) home posi- SD stops motor/Fr

mality tion search operation started, immediately (M7)
folding main scan alignment and main relay Folding main scan alignment
home sensor/Fr1 (PS18) is not (RY1) is turned home sensor
turned ON within the specified OFF. /Fr1 (PS18)
time. Otherwise, operation not SD control board (SDCB)
complete after M7 operation SD drive board (SDDB)
started and specified time has
passed.
C-1243 After folding sub scan alignment Folding sub scan alignment
motor (M8) home position exit motor (M8)
search operation started, fold- Folding exit home sensor
ing exit home sensor (PS24) is (PS24)
not turned ON after the specified SD control board (SDCB)
time has passed. Otherwise, SD drive board (SDDB)
operation not complete after M8
speed down operation started
and specified time has passed.
C-1244 After saddle stitching alignment Saddle stitching alignment
motor/Rt (M9) home position motor/Rt (M9)
search operation started, sad- Saddle stitching alignment
dle stitching alignment home home sensor/Rt (PS28)
sensor/Rt (PS28) is not turned SD control board (SDCB)
ON after specified time has SD drive board (SDDB)
passed. Otherwise, operation
not complete after M9 operation
started and specified time has
passed.
C-1245 After bundle arm motor (M10) Bundle arm motor (M10)
home position search operation Bundle arm home sensor
started, bundle arm home sen- (PS32)
sor (PS32) is not turned ON after SD control board (SDCB)
the specified time has passed. SD drive board (SDDB)
Otherwise, operation not com-
plete after M10 operation started
C-1246 After bundle clip motor (M11) Bundle clip motor (M11)
home position search operation Bundle clip upper limit sen-
started, bundle clip upper limit sor (PS33)
sensor (PS33) is not turned ON Bundle clip lower limit sensor
after the specified time has (PS30)
passed. Otherwise, operation SD control board (SDCB)
not complete after M11 opera- SD drive board (SDDB)
tion started and specified time
has passed.
503

bizhub PRO C6500
tion
SD C-1247 After bundle registration motor Main body and Bundle registration motor
SD
abnor- (M12) home position search SD stop imme- (M12)

mality operation started, bundle regis- diately and Bundle registration home
tration home sensor (PS34) is main relay sensor (PS34)
not turned ON after the specified (RY1) is turned SD control board (SDCB)
time has passed. Otherwise, OFF. SD drive board (SDDB)
operation not complete after
M12 operation started and
specified time has passed.
C-1248 After overlap motor (M13) home Overlap motor (M13)
position search operation Overlap home sensor (PS17)
started, overlap home sensor SD control board (SDCB)
(PS17) is not turned ON after the SD drive board (SDDB)
specified time has passed. Oth-
erwise, operation not complete
after M13 operation started and
C-1249 After folding main scan align- Folding main scan alignment
ment motor/Rr (M14) home motor/Rr (M14)
position search operation Folding main scan alignment
started, folding main scan align- home sensor/Rr (PS19)
ment home sensor/Rr (PS19) is SD control board (SDCB)
not turned ON after the specified SD drive board (SDDB)
time has passed. Otherwise,
C-1250 After the stapler movement Stapler movement motor
motor (M15) home position (M15)
search operation started, the Stapler movement home
stapler movement home sensor sensor (PS25)
(PS25) is not turned ON after the SD control board (SDCB)
specified time has passed. Oth- SD drive board (SDDB)
C-1251 After saddle stitching alignment Saddle stitching alignment
motor/Lt (M16) home position motor/Lt (M16)
search operation started, sad- Saddle stitching alignment
dle stitching alignment home home sensor/Lt (PS29)
sensor/Lt (PS29) is not turned SD control board (SDCB)
ON after specified time has SD drive board (SDDB)
not complete after M16 opera-
has passed.
504
bizhub PRO C6500

tion
SD C-1252 After the bundle press move- Main body and Bundle press movement
SD
abnor- ment motor (M17) home position SD stop imme- motor (M17)
mality search operation started, the diately and Bundle press movement
bundle press movement home main relay home sensor (PS36)
sensor (PS36) is not turned ON (RY1) is turned SD control board (SDCB)
after the specified time has OFF. SD drive board (SDDB)
not complete after M17 opera-
has passed.
C-1253 After 1st folding blade motor 1st folding blade motor
(M18) home position search (M18)
operation started, 1st folding 1st folding blade home sen-
blade home sensor/2 (PS21) is sor/1 (PS20), /2 (PS21)
PS20 is not turned ON.
C-1254 After 2nd folding blade motor 2nd folding blade motor
operation started, 2nd folding 2nd folding blade home sen-
blade home sensor/2 (PS23) is sor/2 (PS22), /2 (PS23)
PS22 is not turned ON.
C-1255 After the clincher up down motor Clincher up down motor
operation started, the clincher Clincher up down home sen-
up down home sensor (PS26) is sor (PS26)
505

bizhub PRO C6500
tion
SD C-1256 After saddle stitching press Main body and Saddle stitching press motor
SD
abnor- motor (M21) home position SD stop imme- (M21)

mality search operation started, sad- diately and Saddle stitching press home
dle stitching press home sensor main relay sensor (PS27)
(PS27) is not turned ON after (RY1) is turned SD control board (SDCB)
specified time has passed. Oth- OFF. SD drive board (SDDB)
C-1257 After the bundle arm rotation Bundle arm rotation motor
motor (M22) home position (M22)
search operation started, the Bundle arm rotation home
bundle arm rotation home sen- sensor (PS31)
sor (PS31) is not turned ON after SD control board (SDCB)
the specified time has passed. SD drive board (SDDB)
Otherwise, operation not com-
plete after M22 operation started
C-1258 After bundle press motor (M23) Bundle press motor (M23)
home position search operation Bundle press home sensor
started, bundle press home sen- (PS37)
sor (PS37) is not turned ON after Bundle press lower limit sen-
the specified time has passed. sor (PS47)
Otherwise, operation not com- SD control board (SDCB)
plete after M23 operation started SD drive board (SDDB)
C-1259 After the bundle press stage up Bundle press stage up down
down motor (M24) home posi- motor (M24)
tion search operation started, Bundle press stage up down
the bundle stage up down home home sensor (PS35)
sensor (PS35) is not turned ON Bundle press stage up down
after the specified time has upper limit sensor (PS45)
passed. Otherwise, after M24 SD control board (SDCB)
operation started, PS35 or bun- SD drive board (SDDB)
dle press stage up down upper
limit sensor (PS45) is not turned
ON after the specified time has
passed.
C-1260 After the guide shaft motor Guide shaft motor (M25)
(M25) home position search Guide shaft home sensor
operation started, the guide (PS46)
shaft home sensor (PS46) is not SD control board (SDCB)
turned ON after the specified SD drive board (SDDB)
time has passed. Otherwise,
506
bizhub PRO C6500

tion
SD C-1261 After stapler motor/Rt (M29) Main body and Stapler section/Rt
SD
abnor- operation started, stapler home SD stop imme- SD control board (SDCB)
mality sensor/Rt (HS1) or clincher start diately and SD drive board (SDDB)
sensor/Rt (HS2) is not turned main relay
ON after specified time has (RY1) is turned
passed. OFF.
C-1262 After stapler motor/Lt (M30) Stapler section/Lt
operation started, stapler home SD control board (SDCB)
sensor/Lt (HS3) or clincher start SD drive board (SDDB)
sensor/Lt (HS4) is not turned ON
after specified time has passed.
C-1263 Operation not complete after Trimmer blade motor (M31)
trimmer blade motor (M31) oper- Trimmer blade home sensor
ation started and specified time (PS50)
has passed. Trimmer blade upper limit
sensor (PS51)
SD drive board (SDDB)
C-1264 Operation not complete after Trimmer press motor (M32)
trimmer press motor (M32) oper- Trimmer press home sensor
ation started and specified time (PS53)
has passed. Trimmer press upper limit
sensor (PS52)
C-1265 Operation not complete after Bundle arm assist motor
bundle arm assist motor (M26) (M26)
operation started and specified Bundle arm assist home
time has passed. sensor (PS38)
Bundle arm assist upper limit
sensor (PS39)
C-1266 Rotation abnormality detected Entrance conveyance motor
continuously for the specified (M1)
time during entrance convey- SD control board (SDCB)
ance motor (M1) operation. SD drive board (SDDB)
C-1267 Rotation abnormality detected Horizontal conveyance
continuously for the specified motor (M2)
time during horizontal convey- SD control board (SDCB)
ance motor (M2) operation. SD drive board (SDDB)
507

bizhub PRO C6500
tion
SD C-1268 Rotation abnormality detected Main body and Folding entrance motor (M3)
SD
abnor- continuously for the specified SD stop imme- SD control board (SDCB)
mality time during folding entrance diately and SD drive board (SDDB)
motor (M3) operation. main relay
C-1269 Rotation abnormality detected (RY1) is turned Folding conveyance motor
continuously for the specified OFF. (M4)
time during folding conveyance SD control board (SDCB)
motor (M4) operation. SD drive board (SDDB)
C-1270 Rotation abnormality detected Bundle exit motor (M5)
continuously for the specified SD control board (SDCB)
time during bundle exit motor SD drive board (SDDB)
(M5) operation.
C-1271 Rotation abnormality detected Folding sub scan alignment
continuously for the specified exit motor (M8)
time during folding sub scan SD control board (SDCB)
alignment exit motor (M8) opera- SD drive board (SDDB)
tion.
LS C-1301 FM1 abnormality detection sig- Main body and Paper cooling fan motor/Fr
LS
abnor- nal was continuously detected LS stop imme- (FM1)

mality for the specified time when the diately and LS control board (LSCB)
(first cou- paper cooling fan motor/Fr main relay
pling) (FM1) was ON. (RY1) is turned
C-1302 FM2 abnormality detection sig- OFF. Paper cooling fan motor/1
nal was continuously detected (FM2)
for the specified time when the LS control board (LSCB)
paper cooling fan motor/1 (FM2)
was ON.
C-1303 FM3 abnormality detection sig- Paper cooling fan motor/Mi
paper cooling fan motor/Mi
(FM3) was ON.
C-1304 FM4 abnormality detection sig- Motor cooling fan motor
motor cooling fan motor (FM4)
was ON.
C-1305 FM5 abnormality detection sig- Paper cooling fan motor/Rr
paper cooling fan motor/Rr
(FM5) was ON.
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bizhub PRO C6500

tion
LS C-1306 FM1 abnormality detection sig- Main body and Paper cooling fan motor/Fr
LS
abnor- nal was continuously detected LS stop imme- (FM1)

mality for the specified time when the diately and LS control board (LSCB)
(second paper cooling fan motor/Fr main relay
coupling) (FM1) was ON. (RY1) is turned
C-1307 FM2 abnormality detection sig- OFF Paper cooling fan motor/1
paper cooling fan motor/1 (FM2)
was ON.
C-1308 FM3 abnormality detection sig- Paper cooling fan motor/Mi
paper cooling fan motor/Mi
(FM3) was ON.
C-1309 FM4 abnormality detection sig- Motor cooling fan motor
motor cooling fan motor (FM4)
was ON.
C-1310 FM5 abnormality detection sig- Paper cooling fan motor/Rr
paper cooling fan motor/Rr
(FM5) was ON.
SD C-1311 Rotation abnormality detected Main body and Scrap removal fan motor
SD
abnor- continuously for the specified SD stop imme- (FM1)

mality time during starting operation of diately and SD control board (SDCB)
scrap removal fan motor (FM1), main relay SD drive board (SDDB)
even after restarting (retry) it will (RY1) is turned
not detect correctly (starting it OFF.
number of times specified will
still not detect correctly). Other-
wise, rotation abnormality
detected during start up, even
after restarting (retry) it will not
detect correctly (starting it num-
ber of times after the abnormal-
ity detected will still not detect
correctly).
RU C-1321 M2 abnormality detection signal Main body and RU control board (RUCB)
RU
abnor- was continuously detected for RU stop imme- Paper fan /1 (M2)
mality the specified time when the diately and
paper fan/1 (M2) was ON. main relay
(RY1) is turned
OFF.
509

bizhub PRO C6500
tion
RU C-1322 M3 abnormality detection signal Main body and RU control board (RUCB)
RU
abnor- was continuously detected for RU stop imme- Paper fan /2 (M3)
mality the specified time when the diately and
paper fan/2 (M3) was ON. main relay
(RY1) is turned
OFF.
C-1323 M4 abnormality detection signal RU control board (RUCB)
was continuously detected for Paper fan /3 (M4)
the specified time when the
paper fan/3 (M4) was ON.
was continuously detected for Ventilation assist fan /1 (M6)
the specified time when the ven-
tilation assist fan/1 (M6) was ON.
was continuously detected for Ventilation assist fan /2 (M7)
the specified time when the ven-
tilation assist fan/2 (M7) was ON.
FS C-1402 Non-volatile memory error. Main body and FNS control board (FNSCB)
FS-607
abnor- FS stop imme- FNS control board (FNSCB)

mality diately and
main relay
(RY1) is turned
OFF.
FD C-1403 Non-volatile memory error. Main body and FD control board (FDCB)
FD
abnor- FD stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
SD C-1404 Non-volatile memory error. Main body and SD control board (SDCB)
SD
abnor- SD stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
RU C-1405 Non-volatile memory error. Main body and RU control board (RUCB)
RU
abnor- RU stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
510
bizhub PRO C6500

tion
FS C-1431 FS received operation start from Main body and Software bug.
FS-607
abnor- the main body when unready. FS stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
FD C-1432 FD received operation start from Main body and Software bug.
FD
abnor- the main body when unready. FD stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
SD C-1433 SD received operation start from Main body and Software bug.
SD
abnor- the main body when unready. SD stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
RU C-1434 RU received operation start from Main body and Software bug.
RU
abnor- the main body when unready. RU stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
FD C-1451 Communication abnormality in Main body and Software bug.
FD
abnor- the FD. FD stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
SD C-1452 Communication abnormality in Main body and Software bug.
SD
abnor- the SD. SD stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
RU C-1453 Communication abnormality in Main body and Software bug.
RU
abnor- the RU. RU stop imme-

mality diately and
main relay
(RY1) is turned
OFF.
511

bizhub PRO C6500
tion
Commu- C-2001 Communication abnormality Main body Printer control board (PRCB)
Main body
nication between printer control board stops immedi- Drum motor /Y (M14)
abnor- (PRCB) and the drum motor/Y ately and main Drum motor /M (M15)
mality (M14) or /M (M15). relay (RY1) is
turned OFF.
C-2002 Communication abnormality Printer control board (PRCB)
between printer control board Drum motor /C (M16)
(PRCB) and the drum motor/C Drum motor /K (M17)
(M16) or /K (M17).
between printer control board Transfer belt motor (M18)
(PRCB) and transfer belt motor
(M18).
between printer control board Drum motor /Y (M14)
(PRCB) and the drum motor/Y Drum motor /M (M15)
(M14) or /M (M15).
between printer control board Drum motor /C (M16)
(PRCB) and the drum motor/C Drum motor /K (M17)
(M16) or /K (M17).
between printer control board Transfer belt motor (M18)
(PRCB) and transfer belt motor
(M18).
Develop- C-2201 When the developing motor/Y Printer control board (PRCB)
ing (M20) was ON, M20 abnormality Developing motor /Y (M20)
motor detection signal was continu-
abnor- ously detected for the specified
mality time.
C-2202 When the developing motor/M Printer control board (PRCB)
(M21) was ON, M201 abnormal- Developing motor /M (M21)
ity detection signal was continu-
ously detected for the specified
time.
C-2203 When developing motor/C (M22) Printer control board (PRCB)
was ON, M22 abnormality Developing motor /C (M22)
detection signal was continu-
time.
C-2204 When the developing motor/K Printer control board (PRCB)
(M23) was ON, M23 abnormality Developing motor /K (M23)
time.
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bizhub PRO C6500

tion
Drum C-2211 When the drum motor/Y (M14) Main body Printer control board (PRCB)
Main body
motor was ON, M14 abnormality stops immedi- Drum motor /Y (M14)
abnor- detection signal was continu- ately and main
mality ously detected for the specified relay (RY1) is
time. turned OFF.
C-2212 When the drum motor/M (M15) Printer control board (PRCB)
was ON, M15 abnormality Drum motor /M (M15)
time.
C-2213 When the drum motor/C (M16) Printer control board (PRCB)
was ON, M16 abnormality Drum motor /C (M16)
time.
C-2214 When drum motor /K (M17) was Printer control board (PRCB)
ON, M17 abnormality detection Drum motor /K (M17)
signal was continuously
detected for the specified time.
Transfer C-2220 When the transfer belt motor Printer control board (PRCB)
belt unit (M18) was ON, M18 abnormality Transfer belt motor (M18)
abnor- detection signal was continu-
mality ously detected for the specified
time.
Transfer C-2221 When the 1st transfer HP sensor Printer control board (PRCB)
belt unit (PS15) is ON, PS15 is not turned 1st transfer pressing/releas-
abnor- OFF within the specified time ing motor (M19)
mality after the 1st transfer pressing/ 1st transfer HP sensor
releasing motor (M19) is turned (PS15)
ON. When PS15 is OFF, PS15 is
not turned ON within the speci-
fied time after M19 is turned ON.
Toner C-2222 When either of the toner supply Printer control board (PRCB)
supply motor/Y, /M, /C, /K (M49, M50, Toner supply drive board
abnor- M51, or M52), toner bottle motor (TSDB)
mality (M53), or toner bottle clutch /Y, / Toner supply motor/Y (M49)
M, /C, /K (MC14, MC15, MC16, Toner supply motor/M (M50)
or MC17) was ON, either abnor- Toner supply motor/C (M51)
mality detection signal was con- Toner supply motor/K (M52)
tinuously detected for the Toner bottle motor (M53)
specified time. Toner bottle clutch/Y (MC14)
Toner bottle clutch/M (MC15)
Toner bottle clutch/C (MC16)
Toner bottle clutch/K (MC17)
513

bizhub PRO C6500
tion
Fan C-2301 When charge intake fan (M48) Main body Printer control board (PRCB)
Main body
abnor- was ON, M48 abnormality stops immedi- Toner supply drive board
mality detection signal was continu- ately and main (TSDB)
ously detected for the specified relay (RY1) is Charge intake fan (M48)
time. turned OFF.
C-2302 Either one of the M12 or M13 Printer control board (PRCB)
abnormality detection signal was Drum fan/1 (M12)
continuously detected for the Drum fan/2 (M13)
specified time when the drum
fan/1 (M12), /2 (M13) was ON.
C-2303 When the transfer belt fan (M11) Printer control board (PRCB)
was ON, M11 abnormality Transfer belt fan (M11)
time.
C-2304 While the developing fans/1, /2 Printer control board (PRCB)
and /3 (M45, M46 and M64) are Developing fan/1 (M45)
turned ON, an error detection Developing fan/2 (M46)
signal of either M45, M46 or Developing fan/3 (M64)
M64 is detected for the specified
period of time in succession.
Eraser C-2401 Erase lamp/Y (EL/Y) set cannot Printer control board (PRCB)
lamp be detected. Erase lamp/Y (EL/Y)
abnor- C-2402 Erase lamp/M (EL/M) set cannot Printer control board (PRCB)
mality be detected. Erase lamp/M (EL/M)
C-2403 Erase lamp/C (EL/C) set cannot Printer control board (PRCB)
be detected. Erase lamp/C (EL/C)
C-2404 Erase lamp/K (EL/K) set cannot Printer control board (PRCB)
be detected. Erase lamp/K (EL/K)
TCR C-2411 TCR sensor/Y (TCRS/Y) output Printer control board (PRCB)
sensor cannot be controlled. TCR sensor/Y (TCRS/Y)
abnor- C-2412 TCR sensor/M (TCRS/M) output Printer control board (PRCB)
mality cannot be controlled. TCR sensor/M (TCRS/M)
C-2413 TCR sensor/C (TCRS/C) output Printer control board (PRCB)
cannot be controlled. TCR sensor/C (TCRS/C)
C-2414 TCR sensor/K (TCRS/K) output Printer control board (PRCB)
cannot be controlled. TCR sensor/K (TCRS/K)
Develop- C-2421 After the developing motor/Y Printer control board (PRCB)
ing drive (M20) is ON, or TCR sensor/Y Developing motor/Y (M20)
abnor- (TCRS/Y) initial adjustment TCR sensor/Y (TCRS/Y)
mality started, TCRS/Y detected lower
than the specified value after the
specified time passed.
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bizhub PRO C6500

tion
Develop- C-2422 After the developing motor/M Main body Printer control board (PRCB)
Main body
ing drive (M21) is ON, or TCR sensor/M stops immedi- Developing motor/M (M21)
abnor- (TCRS/M) initial adjustment ately and main TCR sensor/M (TCRS/M)
mality started, TCRS/Y detected lower relay (RY1) is
than the specified value after the turned OFF.
C-2423 After the developing motor/C Printer control board (PRCB)
(M22) is ON, or TCR sensor/C Developing motor/C (M22)
(TCRS/C) initial adjustment TCR sensor/C (TCRS/C)
started, TCRS/C detected lower
C-2424 After the developing motor/K Printer control board (PRCB)
(M23) is ON, or TCR sensor/K Developing motor/K (M23)
(TCRS/K) initial adjustment TCR sensor/K (TCRS/K)
started, TCRS/K detected lower
TCR C-2431 On initial adjustment of the TCR Printer control board (PRCB)
sensor sensor/Y, when the control volt- Developing motor/Y (M20)
initial age was minimal, TCRS/Y TCR sensor/Y (TCRS/Y)
adjust- detected over specified value.
ment C-2432 On initial adjustment of the TCR Printer control board (PRCB)
abnor- sensor/M, when the control volt- Developing motor/M (M21)
mality age was minimal, TCRS/M TCR sensor/M (TCRS/M)
(low den- detected over specified value.
sity) C-2433 On initial adjustment of the TCR Printer control board (PRCB)
sensor/C, when the control volt- Developing motor/C (M22)
age was minimal, TCRS/C TCR sensor/C (TCRS/C)
detected over specified value.
C-2434 On initial adjustment of the TCR Printer control board (PRCB)
sensor/K, when the control volt- Developing motor/K (M23)
age was minimal, TCRS/K TCR sensor/K (TCRS/K)
515

bizhub PRO C6500
tion
TCR C-2441 On initial adjustment of the TCR Main body Printer control board (PRCB)
Main body
sensor sensor/Y, when the control volt- stops immedi- Developing motor/Y (M20)
initial age was maximum, TCRS/Y ately and main TCR sensor/Y (TCRS/Y)
adjust- detected under the specified relay (RY1) is
ment value. turned OFF.
abnor- C-2442 On initial adjustment of the TCR Printer control board (PRCB)
mality sensor/M, when the control volt- Developing motor/M (M21)
(high age was maximum, TCRS/M TCR sensor/M (TCRS/M)
density) detected over specified value.
sensor/C, when the control volt- Developing motor/C (M22)
age was maximum, TCRS/C TCR sensor/C (TCRS/C)
sensor/K, when the control volt- Developing motor/K (M23)
age was maximum, TCRS/K TCR sensor/K (TCRS/K)
Toner C-2451 When the developing motor/Y Printer control board (PRCB)
low den- (M20) is ON, the maximum Developing motor/Y (M20)
sity detection value of TCR sensor/Y TCR sensor/Y (TCRS/Y)
abnor- (TCRS/Y) is the specified value
mality and the difference between the
maximum detection value and
the minimum detection value is
over the specified value.
C-2452 When the developing motor/M Printer control board (PRCB)
(M21) is ON, the maximum Developing motor/M (M21)
detection value of TCR sensor/ TCR sensor/M (TCRS/M)
M (TCRS/M) is the specified
value and the difference
between the maximum detec-
tion value and the minimum
detection value is over the spec-
ified value.
C-2453 When the developing motor/C Printer control board (PRCB)
(M22) is ON, the maximum Developing motor/C (M22)
detection value of TCR sensor/C TCR sensor/C (TCRS/C)
(TCRS/C) is the specified value
and the difference between the
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bizhub PRO C6500

tion
Toner C-2454 When the developing motor/K Main body Printer control board (PRCB)
Main body
low den- (M23) is ON, the maximum stops immedi- Developing motor/K (M23)
sity detection value of TCR sensor/K ately and main TCR sensor/K (TCRS/K)
abnor- (TCRS/K) is the specified value relay (RY1) is
mality and the difference between the turned OFF.
Charg- C-2461 Charging coronas is not con- Printer control board (PRCB)
ing nected. Otherwise, drum poten- High voltage unit/1 (HV/1)
corona tial sensor/Y (DPRS/Y) detection Drum potential sensor
connec- value does not reach the speci- board/Y (DRPSB/Y)
tion fied value. Drum potential sensor/Y
abnor- (DRPS/Y)
mality
Drum
potential
abnor-
mality
C-2462 Charging coronas/M is not con- Printer control board (PRCB)
nected. Otherwise, drum poten- High voltage unit/1 (HV/1)
tial sensor/M (DPRS/M) Drum potential sensor
detection value does not reach board/M (DRPSB/M)
the specified value. Drum potential sensor/M
(DRPS/M)
C-2463 Charging coronas/C is not con- Printer control board (PRCB)
tial sensor/C (DPRS/C) detection Drum potential sensor
value does not reach the speci- board/C (DRPSB/C)
fied value. Drum potential sensor/C
(DRPS/C)
C-2464 Charging coronas/K is not con- Printer control board (PRCB)
tial sensor/K (DPRS/K) detection Drum potential sensor
value does not reach the speci- board/K (DRPSB/K)
fied value. Drum potential sensor/K
(DRPS/K)
Process C-2470 Process unit is not connected. Printer control board (PRCB)
unit con- Process unit
nection
abnor-
mality
High C-2701 When the charging coronas/Y High voltage unit/1 (HV/1)
pressure was ON, charging coronas/Y Charging coronas/Y
unit/1 abnormality detection signal was
abnor- continuously detected for the
517

bizhub PRO C6500
tion
High C-2702 When the charging coronas/M Main body High voltage unit/1 (HV/1)
Main body
pressure was ON, charging coronas/M stops immedi- Charging coronas/M

unit/1 abnormality detection signal was ately and main
abnor- continuously detected for the relay (RY1) is
mality specified time. turned OFF.
C-2703 When the charging coronas/C High voltage unit/1 (HV/1)
was ON, charging coronas/C Charging coronas/C
abnormality detection signal was
specified time.
C-2704 When the charging coronas/K High voltage unit/1 (HV/1)
was ON, charging coronas/K Charging coronas/K
specified time.
High C-2711 When the primary transfer/Y was High voltage unit/2 (HV/2)
pressure ON, primary transfer/Y abnor- First transfer roller/Y
unit/2 mality detection signal was con-
abnor- tinuously detected for the
C-2712 When the primary transfer/M High voltage unit/2 (HV/2)
was ON, primary transfer/M First transfer roller /M
specified time.
C-2713 When the primary transfer/C High voltage unit/2 (HV/2)
was ON, primary transfer/C First transfer roller /C
specified time.
C-2714 When the primary transfer/K High voltage unit/2 (HV/2)
was ON, primary transfer/K First transfer roller/K
specified time.
C-2720 When the second transfer was High voltage unit/2 (HV/2)
ON, second transfer abnormality Second transfer roller
time.
C-2721 When the separation pole was High voltage unit /2 (HV/2)
ON, separation abnormality Separation pole
time.
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bizhub PRO C6500

tion
Gamma C-2801 Gamma correction /Y aborted. Main body Printer control board (PRCB)
Main body
correc- Patch output voltage is low. stops immedi- Developing unit /Y

tion (Error 1) ately and main PGC sensor (PS11)
abnor- relay (RY1) is
mality turned OFF.
C-2802 Gamma correction /M aborted. Printer control board (PRCB)
Patch output voltage is low. Developing unit /M
(Error 1) PGC sensor (PS11)
C-2803 Gamma correction /C aborted. Printer control board (PRCB)
Patch output voltage is low. Developing unit /C
C-2804 Gamma correction /K aborted. Printer control board (PRCB)
Developing unit /K
PGC sensor (PS11)
Drum C-2811 In charging potential control, Printer control board (PRCB)
surface drum surface potential /Y was Drum potential sensor board
potential out of specification. /Y (DRPSB/Y)
abnor- Drum potential sensor /Y
mality (DRPS/Y)
C-2812 In charging potential control, Printer control board (PRCB)
drum surface potential/M was Drum potential sensor board
out of specification. /M (DRPSB/M)
Drum potential sensor /M
(DRPS/M)
drum surface potential/C was Drum potential sensor board
out of specification. /C (DRPSB/C)
Drum potential sensor /C
(DRPS/C)
drum surface potential/K was Drum potential sensor board
out of specification. /K (DRPSB/K)
Drum potential sensor /K
(DRPS/K)
Charg- C-2821 Charging potential correction Printer control board (PRCB)
ing Vh/Y aborted. Drum potential sensor board
potential /Y (DRPSB/Y)
correc- Drum potential sensor /Y
tion (DRPS/Y)
abnor-
mality
519

bizhub PRO C6500
tion
Charg- C-2822 Charging potential correction Main body Printer control board (PRCB)
Main body
ing Vh/M aborted. stops immedi- Drum potential sensor board

potential ately and main /M (DRPSB/M)
correc- relay (RY1) is Drum potential sensor /M
tion turned OFF. (DRPS/M)
abnor-
mality
C-2823 Charging potential correction Printer control board (PRCB)
Vh/C aborted. Drum potential sensor board
/C (DRPSB/C)
Drum potential sensor /C
(DRPS/C)
Vh/K aborted. Drum potential sensor board
/K (DRPSB/K)
Drum potential sensor /K
(DRPS/K)
Vm/Y aborted. Drum potential sensor
board/Y (DRPSB/Y)
Drum potential sensor/Y
(DRPS/Y)
Vm/M aborted. Drum potential sensor
board/M (DRPSB/M)
Drum potential sensor/M
(DRPS/M)
Vm/C aborted. Drum potential sensor
board/C (DRPSB/C)
Drum potential sensor/C
(DRPS/C)
Vm/K aborted. Drum potential sensor
board/K (DRPSB/K)
Drum potential sensor/K
(DRPS/K)
Gamma C-2840 PGC sensor correction failure Printer control board (PRCB)
correc- during Maximum density control. PGC sensor (PS11)
tion C-2841 PGC sensor correction failure Printer control board (PRCB)
abnor- during Gamma control. PGC sensor (PS11)
mality C-2851 Gamma correction/Y aborted. Printer control board (PRCB)
Patch output voltage is high. Developing unit/Y
520
bizhub PRO C6500

tion
Gamma C-2852 Gamma correction/M aborted. Main body Printer control board (PRCB)
Main body
correc- Patch output voltage is high. stops immedi- Developing unit/M

tion (Error 2) ately and main PGC sensor (PS11)
abnor- relay (RY1) is
mality turned OFF.
C-2853 Gamma correction/C aborted. Printer control board (PRCB)
Patch output voltage is high. Developing unit/C
C-2861 Gamma correction/Y aborted. Printer control board (PRCB)
C-2862 Gamma correction/M aborted. Printer control board (PRCB)
Patch output voltage is high. Developing unit/M
C-2871 Gamma correction/Y aborted. Printer control board (PRCB)
C-2872 Gamma correction/M aborted. Printer control board (PRCB)
Patch output voltage is high. Developing unit/M
Motor C-3101 When the fusing motor (M29) Conveyance drive board
abnor- was ON, M29 abnormality (CDB)
mality detection signal was continu- Fusing motor (M29)
time.
C-3102 When the fusing release home Conveyance drive board
sensor (PS16) is ON, PS16 is (CDB)
not turned OFF within the speci- Fusing motor (M29)
fied time after the fusing motor Fusing release home sensor
(M29) is turned ON. When PS16 (PS16)
is OFF, PS16 is not turned ON
within the specified time after
M29 is turned ON.
C-3103 After the 2nd transfer pressure/ Conveyance drive board
release motor (M34) is turned (CDB)
ON, it is not turned OFF within 2nd transfer pressure/
the specified time. release motor (M34)
521

bizhub PRO C6500
tion
Fan C-3301 M37 abnormality detection sig- Main body Printer control board (PRCB)
Main body
abnor- nal was continuously detected stops immedi- Fusing ventilation fan (M37)
mality for the specified time when the ately and main
fusing ventilation fan (M37) was relay (RY1) is
ON. turned OFF.
C-3302 When the fusing belt ventilation Printer control board (PRCB)
fan (M10) was ON, M10 abnor- Fusing belt ventilation fan
mality detection signal was con- (M10)
specified time.
C-3303 When the fusing fan/Lw (M65) Conveyance drive board
was ON, M65 abnormality (CDB)
detection signal was continu- Fusing fan/Lw (M65)
time.
522
bizhub PRO C6500

tion
Fusing C-3501 Fusing high temperature abnor- Main body Printer control board (PRCB)
Main body
high mality. stops immedi- AC drive board (ACDB)

tempera- Temperature sensor/1 (TEMS/1) ately and main Fusing heater lamp1/ (L2)
ture was continuously detected at relay (RY1) is Fusing heater lamp2/ (L3)
abnor- over 250 C for the specified turned OFF. Fusing heater lamp3/ (L4)
mality time. Fusing heater lamp4/ (L5)
C-3502 Fusing high temperature abnor- Temperature sensor/1
mality. (TEMS/1)
Temperature sensor/3 (TEMS/3) Temperature sensor/2
was continuously detected at (TEMS/2)
over 250 C for the specified Temperature sensor/3
time. (TEMS/3)
C-3503 Fusing high temperature abnor- Temperature sensor/4
mality. (TEMS/4)
Temperature sensor/2 (TEMS/2)
was continuously detected at WARNING
over 250 C for the specified When C35**, C38** or
time. C39** (Fusing tempera-
ture related abnormal-
C-3504 Fusing high temperature abnor-
ity) occurs, be sure to
mality.
repair a defective part
before setting the ser-
was continuously detected at
vice mode software
over 250 C for the specified
DipSW3-1 to 0.
time.
If the software DipSW
3-1 is set to 0 without
mality.
repairing a defective
part, this may cause a
fire.
time.
mality.
time.
C-3507 Fusing roller paper winding
abnormality.
detected temperature was more
than 25 C higher than the
detected temperature of tem-
perature sensor/1 (TEMS/1).
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bizhub PRO C6500
tion
Fusing C-3508 Fusing roller paper winding Main body Printer control board (PRCB)
Main body
high abnormality. stops immedi- AC drive board (ACDB)

tempera- J31-02 occurred four continu- ately and main Fusing heater lamp1/ (L2)
ture ous times. relay (RY1) is Fusing heater lamp2/ (L3)
abnor- turned OFF. Fusing heater lamp3/ (L4)
mality Fusing heater lamp4/ (L5)
Fusing C-3801 Fusing low temperature abnor- Temperature sensor/1
low tem- mality. (TEMS/1)
perature Temperature sensor/1 (TEMS/1) Temperature sensor/2
abnor- was continuously detected at (TEMS/2)
mality under 150 C for the specified Temperature sensor/3
time. (TEMS/3)
C-3802 Fusing low temperature abnor- Temperature sensor/4
mality. (TEMS/4)
was continuously detected at WARNING
under 150 C for the specified When C35**, C38** or
time. C39** (Fusing tempera-
C-3803 Fusing low temperature abnor-
mality.
vice mode software
under 150 C for the specified
DipSW3-1 to 0.
time.
mality.
repairing a defective
part, this may cause a
fire.
time.
mality.
time.
mality.
time.
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bizhub PRO C6500

tion
Fusing C-3901 Fusing high temperature hard- Main body Printer control board (PRCB)
Main body
sensor ware detection abnormality stops immedi- AC drive board (ACDB)

abnor- Temperature sensor/3 (TEMS/3) ately and main Fusing heater lamp1/ (L2)
mality detected abnormality signal con- relay (RY1) is Fusing heater lamp2/ (L3)
tinuously for the specified time. turned OFF. Fusing heater lamp3/ (L4)
C-3902 Fusing high temperature hard- Fusing heater lamp4/ (L5)
ware detection abnormality. Temperature sensor/1
Temperature sensor/4 (TEMS/4) (TEMS/1)
detected abnormality signal con- Temperature sensor/2
C-3903 Fusing high temperature hard- Temperature sensor/3
ware detection abnormality. (TEMS/3)
Temperature sensor/1 (TEMS/1) Temperature sensor/4
detected abnormality signal con- (TEMS/4)
tinuously for the specified time.
WARNING
C-3904 Fusing high temperature hard-
When C35**, C38** or
ware detection abnormality.
C39** (Fusing tempera-
detected abnormality signal con-
C-3905 Fusing low temperature hard-
vice mode software
DipSW3-1 to 0.
C-3906 Fusing low temperature hard- repairing a defective
ware detection abnormality. part, this may cause a
Temperature sensor/4 (TEMS/4) fire.
C-3907 Fusing high temperature hard-
C-3908 Fusing low temperature hard-
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bizhub PRO C6500
tion
Fusing C-3909 Fusing high temperature hard- Main body Printer control board (PRCB)
Main body
sensor ware detection abnormality. stops immedi- AC drive board (ACDB)

abnor- Temperature sensor/2 (TEMS/2) ately and main Fusing heater lamp1/ (L2)
mality detected abnormality signal con- relay (RY1) is Fusing heater lamp2/ (L3)
tinuously for the specified time. turned OFF. Fusing heater lamp3/ (L4)
C-3910 Fusing low temperature hard- Fusing heater lamp4/ (L5)
ware detection abnormality. Temperature sensor/1
Temperature sensor/2 (TEMS/2) (TEMS/1)
detected abnormality signal con- Temperature sensor/2
C-3911 After the sub power switch Temperature sensor/3
(SW2) is turned ON, temperature (TEMS/3)
sensor/1 (TEMS/1) detection Temperature sensor/4
temperature does not reach 100 (TEMS/4)
C within the specified time.
WARNING
C-3912 After the sub power switch
When C35**, C38** or
(SW2) is turned ON, temperature
C39** (Fusing tempera-
sensor/3 (TH3) detection tem-
peratures does not reach 100 C
C-3913 Fusing unit has not been set.
C-3914 Fusing high temperature hard- vice mode software
ware detection abnormality. DipSW3-1 to 0.
Temperature sensor/1 (TEMS/1) If the software DipSW
detected abnormality signal con- 3-1 is set to 0 without
tinuously for the specified time. repairing a defective
C-3915 Fusing high temperature hard- part, this may cause a
ware detection abnormality. fire.
C-3916 After the sub power switch
(SW2) is turned ON, temperature
sensor/4 (TEMS/4) detection
temperatures does not reach
100 C within the specified time.
Polygon C-4101 When the polygon motor/Y (M3) Printer control board (PRCB)
motor is started or when the speed is Polygon motor/Y (M3)
abnor- switched, M3 lock signal is not
mality detected within the specified
time.
C-4102 When the polygon motor/M (M4) Printer control board (PRCB)
is started or when the speed is Polygon motor/M (M4)
switched, M4 lock signal is not
detected within the specified
time.
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bizhub PRO C6500

tion
Polygon C-4103 When the polygon motor/C (M5) Main body Printer control board (PRCB)
Main body
motor is started or when the speed is stops immedi- Polygon motor/C (M5)
abnor- switched, M5 lock signal is not ately and main
mality detected within the specified relay (RY1) is
time. turned OFF.
C-4104 When the polygon motor/K (M6) Printer control board (PRCB)
is started or when the speed is Polygon motor/K (M6)
switched, M6 lock signal is not
time.
C-4111 Abnormal temperature of poly- Printer control board (PRCB)
gon motor/Y (M3) was detected. Polygon motor/Y (M3)
gon motor/M (M4) was Polygon motor/M (M4)
detected.
gon motor/C (M5) was detected. Polygon motor/C (M5)
gon motor/K (M6) was detected. Polygon motor/K (M6)
C-4120 Temperature sensor board Printer control board (PRCB)
(TEMSB) detected temperature Temperature sensor board
abnormality inside the writing (TEMSB)
unit/K.
Fan C-4301 While the writing intake fans/1, / Printer control board (PRCB)
abnor- 2, (M43, M44), developing fans/ Writing intake fan/1 (M43)
mality 1, /2 and /3 (M45, M46 and Writing intake fan/2 (M44)
M64) are turned ON, an error Developing fan/1 (M45)
detection signal of either M43, Developing fan/2 (M46)
M44, M45, M46 or M64 is Developing fan/3 (M64)
detected for the specified period
of time in succession.
Color C-4501 When laser correction motor/Y Printer control board (PRCB)
registra- (M7) was ON, laser correction Laser correction motor/Y
tion sensor/Y (PS5) was turned OFF. (M7)
abnor- Laser correction sensor/Y
mality (PS5)
C-4502 When laser correction motor/M Printer control board (PRCB)
(M8) was ON, laser correction Laser correction motor/M
sensor/M (PS6) was turned OFF. (M8)
Laser correction sensor/M
(PS6)
C-4503 When laser correction motor/C Printer control board (PRCB)
(M9) was ON, laser correction Laser correction motor/C
sensor/C (PS7) was turned OFF. (M9)
Laser correction sensor/C
(PS7)
527

bizhub PRO C6500
tion
Color C-4504 When laser correction motor/K Main body Printer control board (PRCB)
Main body
registra- (M58) was ON, laser correction stops immedi- Laser correction motor/K
tion sensor/K (PS59) was turned ately and main (M58)
abnor- OFF. relay (RY1) is Laser correction sensor/K
mality turned OFF. (PS59)
C-4511 After the laser correction motor/ Printer control board (PRCB)
Y (M7) is turned ON, it is not Laser correction motor/Y
turned OFF within the specified (M7)
time. Or, laser correction sensor/ Laser correction sensor/Y
Y (PS5) installing position is (PS5)
abnormal.
C-4512 Laser correction motor/M (M8) is Printer control board (PRCB)
not turned OFF within the speci- Laser correction motor/M
fied time after it is turned ON. Or, (M8)
laser correction sensor/M (PS6) Laser correction sensor/M
installing position is abnormal. (PS6)
C-4513 Laser correction motor/C (M9) is Printer control board (PRCB)
not turned OFF within the speci- Laser correction motor/C
fied time after it is turned ON. Or, (M9)
laser correction sensor/C (PS7) Laser correction sensor/C
installing position is abnormal. (PS7)
C-4514 After the laser correction motor/ Printer control board (PRCB)
K (M58) is turned ON, it is not Laser correction motor/K
turned OFF within the specified (M58)
time. Or, laser correction sensor/ Laser correction sensor/K
K (PS59) installing position is (PS59)
abnormal.
C-4520 Color registration correction Printer control board (PRCB)
aborted. Color registration sensor/Fr
(PS8)
Color registration sensor/Rr
(PS9)
C-4521 Color registration base line cor- Printer control board (PRCB)
rection/Fr aborted. Color registration sensor/Fr
(PS8)
C-4522 Color registration base line cor- Printer control board (PRCB)
rection/Rr aborted. Color registration sensor/Rr
(PS9)
Image C-4701* Address abnormality of FIFO for Printer control board (PRCB)
process- printer. Expansion of scanned Image processing board
ing image data is not correctly com- (IPB)
abnor- pleted. I/F board (IFB)
mality Image memory control board
(IMCB)
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bizhub PRO C6500

tion
Image C-4702* FIFO interrupt error of compres- Main body Image processing board
Main body
process- sion/expansion chip occurred. stops immedi- (IPB)

ing ately and main I/F board (IFB)
abnor- relay (RY1) is Image memory control board
mality turned OFF. (IMCB)
C-4703* Image data expansion abnor- Image processing board
mality (IPB)
I/F board (IFB)
Image memory control board
(IMCB)
C-4705* When scanning an image, Printer control board (PRCB)
expansion process from mem- Image processing board
ory to printer is not completed (IPB)
within the specified time. Output I/F board (IFB)
from page memory to printer is Image memory control board
not completed within the speci- (IMCB)
fied time. PVV is not detected Write unit/Y
within the specified time. Write unit/M
Write unit/C
Write unit/K
C-4706* When scanning an image, Image processing board
access to expansion device or (IPB)
some other improper process I/F board (IFB)
took place even though there Image memory control board
was no resource. (IMCB)
Program of overall control
board (OACB)
C-4708* When accessing the memory
device, software fault was
detected.
C-4709* Expansion process from mem- Image processing board
ory to page memory is not com- (IPB)
pleted within the specified time. I/F board (IFB)
Compression process from page Image memory control board
memory to memory is not com- (IMCB)
pleted within the specified time. Program of overall control
Evolution from memory to page board (OACB)
memory is not completed within
the specified time. Compressed
data transfer from memory to
memory is not completed within
the specified time.
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bizhub PRO C6500
tion
Image C-4711* Software failure. Main body Image processing board
Main body
process- C-4712* CCD board was replaced but stops immedi- (IPB)
ing IROM version is not compliant. ately and main IROM program
abnor- CCD board (CCDB) bunch or relay (RY1) is CCD board (CCDB)
mality connector is damaged. turned OFF. Connection cable between
IPB and CCDB
C-4713* Page memory cannot be Image processing board
secured for printing. (IPB)
I/F board (IFB)
(IMCB)
NVRAM board (NRB)
C-4714* Index sensor output does not Printer control board (PRCB)
C-4715* change by the execution of Image processing board
C-4716* APC. Index sensor cannot (IPB)
detect the laser because the I/F board (IFB)
C-4717*
polygon mirror does not rotate, Image memory control board
or because of the index sensor (IMCB)
out of position or defective index Write unit/Y
sensor. Write unit/M
Write unit/C
Write unit/K
C-4718* APC failure. Image processing board
C-4719* Laser does not light up because (IPB)
C-4720* 12VDC power to drive the beam Write unit/Y
is not supplied, MPC is not cor- Write unit/M
C-4721*
rect, or because of fault laser. Write unit/C
Write unit/K
C-4722* Connection abnormality Image processing board
C-4723* between index board/Y, /M, /C, / (IPB)
C-4724* K (INDEXB/Y, /M, /C, /K) or the Write unit/Y
laser drive board/Y, /M, /C, /K Write unit/M
C-4725*
(LASDB/Y, /M, /C, /K) and the Write unit/C
image process board (IPB). Write unit/K
C-4840 Engine continued operation Printer control program
without preparing image or pro-
cess patch for the specified
time.
C-4850 Overall control software Overall control board (OACB)
accessed an invalid address.
Commu- C-5001 12VDC abnormality. DC power unit/1 (DCPS/1)
nication Abnormality signal was continu-
abnor- ously detected for the specified
mality time.
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bizhub PRO C6500

tion
Commu- C-5002 24VDC abnormality. Main body DC power unit/2 (DCPS/2)
Main body
nication Abnormality signal was continu- stops immedi-

abnor- ously detected for the specified ately and main
mality time after the specified time from relay (RY1) is
REN/2 ON. turned OFF.
C-5003 Conveyance drive board (CDB) DC power unit/2 (DCPS/2)
24VDC abnormality. Conveyance drive board
Abnormality signal of 24VDC for (CDB)
CVD was detected.
C-5004 Laser correction motor 5VDC DC power unit/1 (DCPS/1)
abnormality.
Abnormal 5VDC for laser correc-
tion motor/Y, /M, /C, /K (M7,
M8, M9 and M58) was detected.
C-5005 Conveyance drive board (CDB) DC power unit/1 (DCPS/1)
12VDC abnormality. Conveyance drive board
(CDB)
C-5010 Line status error and check sum Image processing board
error was detected between the (IPB)
overall control board (OACB) I/F board (IFB)
and image processing board Image memory control board
(IPB) and demand for re-trans- (IMCB)
mission was sent but recovery Overall control board (OACB)
could not be attained.
Re-transmission was demanded
and answered but recovery
could not be attained. Space is
not obtained in the transmission
ring buffer within the specified
time.
C-5011 Communication with the coin Overall control board (OACB)
vendor cannot be performed. Coin vendor/1
Fan C-5301 M42 abnormality detection sig- Printer control board (PRCB)
abnor- nal was continuously detected DCPS fan (M42)
DCPS fan (M42) was ON.
C-5302 When the IPB fan/1 (M24) was Printer control board (PRCB)
ON, M24 abnormality detection IPB fan/1 (M24)
C-5303 When the IPB fan/2 (M25) was Printer control board (PRCB)
ON, M25 abnormality detection IPB fan/2 (M25)
531

bizhub PRO C6500
tion
Scanner C-6101 At the home position search, Main body Scanner drive board (SCDB)
Main body
abnor- scanner HP sensor (PS1) is not stops immedi- Scanner motor (M1)
mality turned ON within the specified ately and main Scanner HP sensor (PS1)
time after the scanner motor relay (RY1) is
(M1) is turned ON. turned OFF.
C-6102* When the optical scanning Scanner drive board (SCDB)
returns, scanner HP sensor Scanner motor (M1)
(PS1) is not turned ON within the Scanner HP sensor (PS1)
specified time after the scanner
motor (M1) is turned ON.
Fan C-6301* M42 abnormality detection sig- Scanner drive board (SCDB)
abnor- nal was continuously detected Scanner fan (M2)
scanner fan (M2) was ON.
Image C-6701* When processing the image, fil- Image processing board
process- ter coefficient cannot be properly (IPB)
ing prepared. I/F board (IFB)
(IMCB)
C-6702* Address abnormality of FIFO for Image processing board
scanner. When scanning an (IPB)
image, compression of scanned I/F board (IFB)
image data is not correctly com- Image memory control board
pleted. (IMCB)
C-6703* After negation of SVV, compres- Image processing board
sion of scanned image and evo- (IPB)
lution to page memory are not I/F board (IFB)
completed. Image memory control board
(IMCB)
C-6704* When scanning an image, com- Image processing board
pression process from scanner (IPB)
to memory is not completed I/F board (IFB)
within the specified time. Evolu- Image memory control board
tion from scanner to page mem- (IMCB)
ory is not completed within the Overall control board (OACB)
specified time. SVV is not
time.
C-6705* When scanning an image, Image processing board
access to compression device (IPB)
or some other improper process I/F board (IFB)
took place even though there Image memory control board
was no resource. (IMCB)
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bizhub PRO C6500

tion
Image C-6706* When scanning an image, scan- Main body Image processing board
Main body
process- ning the next page cannot be stops immedi- (IPB)

ing started due to SVV not turning ately and main I/F board (IFB)
OFF within the specified time. relay (RY1) is Image memory control board
turned OFF. (IMCB)
C-6707* Shading correction abnormality Image processing board
(GA abnormality) (IPB)
I/F board (IFB)
C-6708* AOC/AGC adjustment abnor- Image processing board
mality (IPB)
Blocking cover and lens I/F board (IFB)
cover of scanner section are Image memory control board
out of place. (IMCB)
CCD board (CCDB) connec- Overall control board (OACB)
tor is disconnected. Scanner drive board (SCDB)
CCDB power cable is dis- Printer control board (PRCB)
connected. Inverter board/1 (INVB1)
CCDB IC protector is bro-
ken.
Quantity of light of exposure
lamp (L1) is excess.
L1 does not light up.
C-6709 There is no correction data Image processing board
which has been reserved by res- (IPB)
olution. I/F board (IFB)
(IMCB)
board (OACB)
C-6710 Density gamma curve can not Image processing board
be prepared properly. (IPB)
I/F board (IFB)
(IMCB)
board (OACB)
C-6711* Starting error of calibration of the mage processing board (IPB)
pulse-length modulation IC. I/F board (IFB)
C-6712* End error of calibration of the Image memory control board
pulse-length modulation IC. (IMCB)
C-6713* Even though MPC was not fin- Image processing board
ished, execution of APC initial (IPB)
sampling was attempted.
533

bizhub PRO C6500
tion
Image C-6714* Execution of MPC was Main body Image processing board
Main body
process- attempted during execution of stops immedi- (IPB)

ing APC. ately and main
relay (RY1) is
turned OFF.
C-6715* Execution of sub scan beam
correction was attempted before
completion of APC or MPC.
C-6716* Execution of sub scan beam
pitch correction was attempted,
when clock for writing was in
abnormal state due to incom-
plete AD9561 initialization.
C-6717* Continuous page imaging range
abnormality. Image cannot be
evolved on memory due to
abnormal image range on mem-
ory.
C-6718 Within the specified numbers of
adjustments, the sub scan beam
pitch does not fit the specified
value.
C-6719 The scan operation was started Printer control board (PRCB)
before the tilt adjustment was Image processing board
complete. (IPB)
C-6720 The scan operation was started I/F board (IFB)
before the centering adjustment Scanner drive board (SCDB)
was complete.
C-6721 Since the quantity of light of CCD board (CCDB)
exposure lamp (L1) decreased, Image processing board
AGC was retried. Though no (IPB)
error occurred. I/F board (IFB)
(IMCB)
C-6722 PWM gamma curve was not Printer control board (PRCB)
properly prepared. Image processing board
(IPB)
TCR sensor/Y (TCRS/Y)
TCR sensor/M (TCRS/M)
TCR sensor/C (TCRS/C)
TCR sensor/K (TCRS/K)
534
bizhub PRO C6500

tion
Image C-6723* Connection abnormality Main body Image processing board
Main body
process- between CCD board (CCDB) stops immedi- (IPB)

ing and image processing board ately and main CCD board (CCDB)
(IPB). relay (RY1) is CCD wiring harness
turned OFF.
C-6724* Failed to check the connection Image processing board
of scanning boards, when (IPB)
turned ON the sub power switch I/F board (IFB)
(SW2). Image memory control board
(IMCB)
Scanner drive board (SCDB)
Printer control board (PRCB)
C-6725* Parameter settings could not be Image processing board
attained during scan prepara- (IPB)
tion. I/F board (IFB)
(IMCB)
Commu- C-6801* After the sub power switch Printer control board (PRCB)
nication (SW2) is turned ON, communi- Overall control board (OACB)
abnor- cation between the printer con- Operation board/1 (OB/1)
mality trol board (PRCB), overall control
board (OACB), and operation
board/1 (OB/1) is not started.
Commu- C-7001* Communication error. Main body and Printer control board (PRCB)
RU
nication RU stop imme- RU control board (RUCB)

abnor- diately and
mality main relay
(RY1) is turned
OFF.
DF C-8001* Communication error. Main body Printer control board (PRCB)
DF
abnor- stops immedi- DF control board (DFCB)

mality C-8101 Paper feed motor (M301) error. ately and main DF control board (DFCB)
relay (RY1) is Paper feed motor (M301)
C-8102 Conveyance motor (M302) error. turned OFF. DF control board (DFCB)
Conveyance motor (M302)
C-8103 Reverse/paper exit motor DF control board (DFCB)
(M303) error. Reverse/paper exit motor
(M303)
C-8401 Registration sensor (PS301) DF control board (DFCB)
error. Registration sensor (PS301)
C-8402 Timing sensor (PS302) error. DF control board (DFCB)
Timing sensor (PS302)
C-8403 Reverse sensor (PS305) error. DF control board (DFCB)
Reverse sensor (PS305)
535

bizhub PRO C6500
tion
DF C-8404 Paper exit sensor (PS306) error. Main body DF control board (DFCB)
DF
abnor- stops immedi- Paper exit sensor (PS306)

mality C-8405 Size VR (VR301) error. ately and main DF control board (DFCB)
relay (RY1) is Size VR (VR301)
C-8406 Non-volatile memory error. turned OFF. DF control board (DFCB)
C-8407 When the sub power switch DF control board (DFCB)
(SW2) was ON, unwritten control
program of DF control board
(DFCB) was detected.
Commu- C-C101* When the sub power switch Printer control board (PRCB)
Main body
nication (SW2) is ON, no response is I/F board (IFB)

abnor- received from the printer control Image memory control board
mality board (PRCB) within the speci- (IMCB)
fied time. Overall control board (OACB)
C-C102* Printer control board (PRCB) Printer control board (PRCB)
communication abnormality.
C-C103* Operation panel communication Operation board/1 (OB/1)
abnormality.
ISW C-C104 When the sub power switch Printer control program
abnor- (SW2) was ON, unwritten range VIF control program
mality of ISW was detected in the
printer control program or the
VIF control program.
C-C106 In the data transfer by ISW, reg- Printer cable
ular header information cannot UBS cable
be received within the specified PC parallel port
time. PC USB port
C-C107 In the data transfer by ISW, Printer cable
check sum error or header error UBS cable
was detected in the downloaded Program file abnormality
data.
C-C108 When transferring data by ISW, Printer cable
data cannot be correctly written UBS cable
to flash ROM. Program transferred board
C-C109 When turning the sub power FS control firmware
switch (SW2) ON, ISW unwrit-
ten area in the FS program was
detected.
C-C111 When turning the sub power LS control firmware
ten area in the LS program was
detected.
C-C112 When turning the sub power LS control firmware
ten area in the LS program was
detected.
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tion
ISW C-C113 When turning the sub power Main body FD control firmware
Main body
abnor- switch (SW2) ON, ISW unwrit- stops immedi-

mality ten area in the FD program was ately and main
detected. relay (RY1) is
turned OFF.
C-C114 When turning the sub power SD control firmware
ten area in the SD program was
detected.
C-C115 When turning the sub power RU control firmware
ten area in the RU program was
detected.
C-C120 Firmware abnormality of the Printer control firmware
printer control board (PRCB)
HDD C-D0E0 Hard disk initialization abnormal- Overall control board (OACB)
abnor- ity. Image memory control board
mality Hard disk failure or improper (IMCB)
connector connection. Hard disk/C (HDD/C)
Hard disk/M (HDD/M)
Hard disk/Y (HDD/Y)
Hard disk/K (HDD/K)
C-D0E1 Hard disk/K (HDD/K) discon- Hard disk/K (HDD/K)
nected. Otherwise, either broken
or during initialization.
C-D0E2 Hard disk/C (HDD/C) discon- Hard disk/C (HDD/C)
C-D0E3 Hard disk/K (HDD/K), /C (HDD/ Hard disk/K (HDD/K)
C) disconnected. Otherwise, Hard disk/C (HDD/C)
either broken or during initializa-
tion.
C-D0E4 Hard disk/M (HDD/M) discon- Hard disk/M (HDD/M)
C-D0E5 Hard disk/K (HDD/K), /M (HDD/ Hard disk/K (HDD/K)
M) disconnected. Otherwise, Hard disk/M (HDD/M)
tion.
C-D0E6 Hard disk/C (HDD/C), /M (HDD/ Hard disk/C (HDD/C)
tion.
537

bizhub PRO C6500
tion
HDD C-D0E7 Hard disk/K (HDD/K), /C (HDD/ Main body Hard disk/K (HDD/K)
Main body
abnor- C), /M (HDD/M) disconnected. stops immedi- Hard disk/C (HDD/C)

mality Otherwise, either broken or dur- ately and main Hard disk/M (HDD/M)
ing initialization. relay (RY1) is
turned OFF.
C-D0E8 Hard disk/Y (HDD/Y) discon- Hard disk/Y (HDD/Y)
C-D0E9 Hard disk/K (HDD/K), /Y (HDD/ Hard disk/K (HDD/K)
Y) disconnected. Otherwise, Hard disk/Y (HDD/Y)
tion.
C-D0EA Hard disk/C (HDD/C), /Y (HDD/ Hard disk/C (HDD/C)
Y) disconnected. Otherwise, Hard disk/Y (HDD/Y)
tion.
C-D0EB Hard disk/K (HDD/K), /C (HDD/ Hard disk/K (HDD/K)
C), /Y (HDD/Y) disconnected. Hard disk/C (HDD/C)
Otherwise, either broken or dur- Hard disk/Y (HDD/Y)
ing initialization.
C-D0EC Hard disk/Y (HDD/Y), /M (HDD/ Hard disk/Y (HDD/Y)
tion.
C-D0ED Hard disk/K (HDD/K), /M (HDD/ Hard disk/K (HDD/K)
M), /Y (HDD/Y) disconnected. Hard disk/M (HDD/M)
ing initialization.
C-D0EE Hard disk/C (HDD/C), /M (HDD/ Hard disk/C (HDD/C)
M), /Y (HDD/Y) disconnected. Hard disk/M (HDD/M)
ing initialization.
C-D0EF Hard disk/K (HDD/K), /C (HDD/ Hard disk/C (HDD/C)
C), /M (HDD/M), /Y (HDD/Y) dis- Hard disk/M (HDD/M)
connected. Otherwise, either Hard disk/Y (HDD/Y)
broken or during initialization. Hard disk/K (HDD/K)
C-D0F0 HDD password abnormality in
security reinforcement mode.
Password incorrect, password
unset, or the security is OFF.
Security C-DC## Trouble related to Security Contact the responsible per-
abnor- son of the KONICA MINOLTA
mality before taking some counter-
measure.
538
bizhub PRO C6500

tion
Image C-E001* Message cue was not enough or Main body Image processing board
Main body
process- destructed. stops immedi- (IPB)

ing ately and main I/F board (IFB)
abnor- relay (RY1) is Image memory control board
mality turned OFF. (IMCB)
C-E002* Parameter value exceeds allow- Program of overall control
able range. board (OACB)
C-E003* Message cue sender task has
an undefined ID.
C-E004* Message receiving event is
undefined.
C-E005* Abnormal access to memory. Image processing board
C-E006* Header address scanning (IPB)
abnormality. I/F board (IFB)
C-E007* Image memory (DRAM) initializa- Image memory control board
tion abnormality. (IMCB)
539
C. Function to detach defective sections

bizhub PRO C6500
For those abnormalities listed in the table below, defective units can be detached temporarily to use other con-
trol units manually. While detached, an error detection is not carried out on these detached units.
There are 2 methods of detaching defective sections.
(1) User operation

When a malfunction code occurs, press the HELP key following the message on the touch panel and then turn
the power switch (SW2) OFF and ON. This allows you to use it temporarily until the main power switch (SW1) is
OFF and ON (including an OFF/ON operation by the weekly timer) next time.
(2) DIPSW setting

Turning the main switch (SW1) OFF and ON after setting the specified software DIPSW bit allows you to make a
limited use of it until the bit setting is released next time.
Classifi- code Causes Control during separation DipSW

cation
LU C-0102 Paper feed motor (M1) abnormality Paper feed in LU cannot be DIPSW18-3
used.
PF C-0103 Paper feed motor (M1) abnormality Paper feed in PF cannot be DIPSW21-4
used. DIPSW21-5
Paper feed in tray 1 cannot
be used.
Main C-0201 Paper lift motor /1 (M38) abnormality Paper feed in tray 1 i cannot DIPSW18-0
body be used.
C-0202 Paper lift motor /2 (M39) abnormality Paper feed in tray 2 cannot DIPSW18-1
be used.
C-0203 Paper lift motor /3 (M40) abnormality Paper feed in tray 3 cannot DIPSW18-2
be used.
LU C-0204 Paper lift motor (M100) abnormality Paper feed in LU cannot be DIPSW18-3
used.
PF C-0208 Paper lift motor /1 (M2) abnormality Paper feed in PF upper tray DIPSW21-4
C-0209 Power supply line fuse for the paper lift cannot be used.
motor/1 (M2) blow out.
C-0211 Paper lift motor /2 (M3) abnormality Paper feed in PF lower tray DIPSW21-5
C-0212 Power supply line fuse for the paper lift cannot be used.
motor/2 (M3) blow out.
FS C-1102 Tray up down motor (M3) abnormality The FS main tray, staple can- DIPSW6-4
Tray up down motor (M3) abnormality not be used.
C-1103 Alignment motor /Rr (M5), /Fr (M22)
abnormality
Alignment motor /Up (M5) abnormality
540
bizhub PRO C6500

cation
FS C-1104 Main tray paper exit motor (M7) abnor- The FS main tray, staple can- DIPSW6-4
mality not be used.(the staple key
Paper exit roller motor (M7) abnormality and FS main tray options on
C-1105 Paper exit opening motor (M8) abnor- the touch panel are grayed
mality out.)
C-1106 Stapler movement motor (M11) abnor- Staple cannot be used. DIPSW6-3
mality
C-1107 Stapler rotation motor (M4) abnormality
Clincher rotation motor (M4) abnormal-
ity
C-1108 Stapler rotation motor (M4) abnormality
Stapler rotation motor (M6) abnormality
C-1109 Stapler motor /Fr (M31) abnormality
Stapler motor /Fr (M14) abnormality
C-1110 Stapler motor /Rr (M30) abnormality
Stapler motor /Rr (M9) abnormality
C-1113 Rear stopper motor (M26) abnormality The FS main tray, staple can- DIPSW6-4
(FS-503) not be used.(the staple key
and FS main tray options on
the touch panel are grayed
out.)
Saddle stitching stopper motor (M18) the saddle stitching, multi DIPSW18-5
abnormality (FS-607) center folding, multi letter
C-1114 Alignment motor /Lw (M16) abnormality folding cannot be used.
C-1115 Folding knife motor (M19) abnormality the saddle stitching, multi
C-1116 Folding transfer motor (M20) abnormal- center folding, multi letter
ity folding cannot be used.
(FS is not connected)
PI C-1124 Tray lift motor /Lw (M202) abnormality PI cannot be used. DIPSW18-6
(PI is not connected)
C-1125 Tray lift motor /Up (M201) abnormality
C-1126 PI conveyance motor (M203) abnor- DIPSW18-6
mality
PK C-1127 Punch shift motor (M302) abnormality PK cannot be used. DIPSW19-5
C-1132 Punch motor (M301) abnormality (PK is not connected)
FS C-1140 Paper exit arm motor (M23) abnormal- The FS main tray, sstaple DIPSW6-4
ity cannot be used.(the staple
C-1141 Paddle motor (M2) abnormality key and FS main tray options
C-1142 Intermediate roller release solenoid on the touch panel are
(SD7) abnormality grayed out.)
C-1143 FNS control board (FNSCB) abnormal- FS cannot be used. DIPSW6-5

ity (FS is not connected)
541

bizhub PRO C6500
cation
LS C-1201 to LS abnormality (first coupling) The first coupled LS cannot DIPSW6-6
1206 be used.
C-1211 to LS abnormality (second coupling) The 2nd coupled LS cannot DIPSW6-7
1216 be used.
FD C-1221 1st folding abnormality Folding/punching section DIPSW6-0
C-1222 2nd folding abnormality cannot be used.
C-1223 3rd folding abnormality
C-1224 2 holes punch drive abnormality
C-1225 3 holes/4 holesdrive abnormality
C-1226 Alignment motor (M12) abnormality
C-1227 Punch registration motor (M13) abnor-
mality
C-1228 Tray up down motor (M11) abnormality The main tray cannot be DIPSW6-1
C-1229 Tray up down motor (M11) abnormality used.
C-1230 Paper lift motor /Up (M8) abnormality PI section cannot be used. DIPSW6-2
C-1231 Paper lift motor /Lw (M9) abnormality
C-1234 PI conveyance motor (M7) abnormality
SD C-1241 Bundle exit drive motor (M5) abnormal- The saddle stitching, multi DIPSW7-0
ity center folding and trimmer DIPSW7-1
cannot be used. DIPSW7-3
C-1242 Folding main scan alignment motor /Fr The saddle stitching, multi DIPSW7-0
(M7) abnormality. center folding, multi letter DIPSW7-1
C-1243 Folding sub scan alignment exit motor folding and trimmer cannot DIPSW7-2
(M8) abnormality. be used. DIPSW7-3
C-1244 Saddle stitching alignment motor /Rt The saddle stitching, multi DIPSW7-0
(M9) abnormality. center folding and trimmer DIPSW7-1
C-1245 Bundle arm motor (M10) abnormality. cannot be used. DIPSW7-3
C-1246 Bundle clip motor (M11) abnormality.
C-1247 Bundle registration motor (M12) abnor-
mality.
C-1248 Overlap motor (M13) abnormality. The saddle stitching, multi DIPSW7-0
C-1249 Folding main scan alignment motor /Rr center folding, multi letter DIPSW7-1
(M14) abnormality. folding and trimmer cannot DIPSW7-2
be used. DIPSW7-3
SD C-1250 Stapler movement motor (M15) abnor- The saddle stitching, multi DIPSW7-0
mality. center folding and trimmer DIPSW7-1
C-1251 Saddle stitching alignment motor /Lt cannot be used. DIPSW7-3
(M16) abnormality.
C-1252 Bundle press movement motor (M17)
abnormality.
C-1253 1st folding blade motor (M18) abnor- The saddle stitching, multi DIPSW7-0
mality. center folding, multi letter DIPSW7-1
folding and trimmer cannot DIPSW7-2
be used. DIPSW7-3
542
bizhub PRO C6500

cation
SD C-1254 2nd folding blade motor (M19) abnor- The multi letter folding cannot DIPSW7-2
mality. be used.
C-1255 Clincher up down motor (M20) abnor- The saddle stitching, multi DIPSW7-0
mality. center folding and trimmer DIPSW7-1
C-1256 Saddle stitching press motor (M21) cannot be used. DIPSW7-3
abnormality.
C-1257 Bundle arm rotation motor (M22)
abnormality.
C-1258 Bundle press motor (M23) abnormality.
C-1259 Bundle press stage up down motor
(M24) abnormality.
C-1260 Guide shaft motor (M25) abnormality.
C-1261 Stapler motor /Rt (M29) abnormality. The Saddle stitching and DIPSW7-0
C-1262 Stapler motor /Lt (M30) abnormality. trimmer cannot be used. DIPSW7-3
C-1263 Trimmer blade motor (M31) abnormal- The trimmer cannot be used. DIPSW7-3
ity.
C-1264 Trimmer press motor (M32) abnormal- The saddle stitching, multi DIPSW7-0
ity. center folding and trimmer DIPSW7-1
C-1265 Bundle arm assist motor (M26) abnor- cannot be used. DIPSW7-3
mality.
C-1267 Horizontal conveyance motor (M2) Sub tray, rear paper exit and DIPSW7-4
abnormality. FS cannot be used.
C-1268 Folding entrance motor (M3) abnormal- The saddle stitching, multi DIPSW7-0
ity. center folding, multi letter DIPSW7-1
C-1269 Folding conveyance motor (M4) abnor- folding and trimmer cannot DIPSW7-2
mality. be used. DIPSW7-3
C-1270 Bundle exit motor (M5) abnormality. The saddle stitching, multi DIPSW7-0
center folding and trimmer DIPSW7-1
cannot be used. DIPSW7-3
C-1271 Folding sub scan alignment exit motor the saddle stitching, multi DIPSW7-0
(M8) abnormality. center folding, multi letter DIPSW7-1
folding and trimmer cannot DIPSW7-2
be used. DIPSW7-3
LS C-1301 to LS abnormality (first coupling) The first coupled LS cannot DIPSW6-6
302 be used.
C-1306 to LS abnormality (second coupling) The 2nd coupled LS cannot DIPSW6-7
307 be used.
SD C-1311 Scraps removal fan motor (FM1) abnor- The trimmer cannot be used. DIPSW7-3
mality.
Main C-D0E0 Hard disk initialization abnormality. HDD cannot be used. DIPSW18-7
body (HDD is not connected)
543
bizhub PRO C6500
Blank page
544
Field Service Ver1.0 Sep.2006 14. PARTS LAYOUT DRAWING
APPENDIX
bizhub PRO C6500

14. PARTS LAYOUT DRAWING
14.1 Main body
14.1.1 Switch/sensor
A. Main body rear side
[12] [13]
[8] [7] [6] [5]
[11] [10] [9] [4] [3] [2] [1] a03uf5c001ca
[1] Encoder sensor /Y1 (PS66) [8] Encoder sensor /K2 (PS73)
[2] Encoder sensor /M1 (PS68) [9] Dehumidifier heater switch (SW3)
[3] Encoder sensor /C1 (PS70) [10] Waste toner full sensor (PS52)
[4] Encoder sensor /K1 (PS72) [11] Waste toner door sensor (PS60)
[5] Encoder sensor /Y2 (PS67) [12] Encoder sensor / belt 2 (PS75)
[6] Encoder sensor /M2 (PS69) [13] Encoder sensor / belt 1 (PS74)
[7] Encoder sensor /C2 (PS71)
545
14. PARTS LAYOUT DRAWING Field Service Ver1.0 Sep.2006
B. Main body upper surface

bizhub PRO C6500
[5] [6]
[1]
[4] [3] [2]
a03uf5c002ca
[1] Read switch (RS) [4] APS sensor /1 (PS3)

[2] Toner supply unit open/close sensor (PS14) [5] Scanner HP sensor (PS1)
[3] APS sensor /2 (PS4) [6] APS timing sensor (PS2)
546
C. Main body front side
bizhub PRO C6500

[3] [4]
[2] [1]
a03uf5c003ca
[1] Front door sensor (PS18) [3] Main power switch (SW1)
[2] Interlock switch /1 (MS1) [4] Sub power switch (SW2)
D. Main body right side
[1]
a03uf5c004ca
[1] Temp/humidity sensor /1 (TEM/HUMS/1)
547
E. Inside of the front of the main body

bizhub PRO C6500
[1] 8050fs6604
[1] 1st transfer HP sensor (PS15)
548
F. Write section
bizhub PRO C6500

[9] [1] [2][3][4]
[8][7][6][5]
a03uf5c005ca
[1] Laser correction sensor /Y (PS5) [6] Index board /M (INDEXB/M)

[2] Laser correction sensor /M (PS6) [7] Index board /C (INDEXB/C)
[3] Laser correction sensor /C (PS7) [8] Index board /K (INDEXB/K)
[4] Laser correction sensor /K (PS59) [9] Temperature sensor board (TEMSB)
[5] Index board /Y (INDEXB/Y)
NOTE
Only the write unit/K equips the TEMSB.
549
G. Process section
bizhub PRO C6500
[1]
[2]
[5]
[3]
[4]
a03uf5c006ca
[1] Drum potential sensor /Y (DRPS/Y) [4] Drum potential sensor /K (DRPS/K)
[2] Drum potential sensor /M (DRPS/M) [5] Temp/humidity sensor /2 (TEM/HUMS/2)
[3] Drum potential sensor /C (DRPS/C)
H. Developing section
[1]
[2]
[3]
[4]
a03uf5c007ca
[1] TCR sensor /C (TCRS/C) [3] TCR sensor /Y (TCRS/Y)

[2] TCR sensor /M (TCRS/M) [4] TCR sensor /K (TCRS/K)
550
I. Image correction unit
bizhub PRO C6500

[1] [2]
[3] 8050fs6608
[1] Color registration sensor /Fr (PS8) [2] Color registration sensor /Rr (PS9)
[3] PGC sensor (PS11)
J. Toner supply section
[6]
[1]
[2]
[3]
[4]
[5]
a03uf5c008ca
[1] Piezoelectric sensor /C (PZS/C) [4] Piezoelectric sensor /K (PZS/K)

[2] Piezoelectric sensor /M (PZS/M) [5] Interlock switch /2 (MS2)
[3] Piezoelectric sensor /Y (PZS/Y) [6] Toner supply door open/close sensor
(PS54)
551
K. Tray 1, 2, 3
bizhub PRO C6500
[4] [5] [6]

[19] [20] [21]
[9] [8] [7]

[18] [17] [16] [15] [14] [13] [12] [11] [10] [3] [2] [1]
a03uf5c009ca
[1] Paper feed sensor /1 (PS29) [12] Paper near empty sensor /3 (PS44)
[2] Paper feed sensor /2 (PS35) [13] Paper size sensor /Fr1 (PS33)
[3] Paper feed sensor /3 (PS41) [14] Paper size sensor /Fr2 (PS39)
[4] Paper empty sensor /1 (PS31) [15] Paper size sensor /Fr3 (PS45)
[5] Paper empty sensor /2 (PS37) [16] Paper size sensor /Rr1 (PS34)
[6] Paper empty sensor /3 (PS43) [17] Paper size sensor /Rr2 (PS40)
[7] Upper limit sensor /1 (PS30) [18] Paper size sensor /Rr3 (PS46)
[8] Upper limit sensor /2 (PS36) [19] Paper size VR /1 (VR1)
[9] Upper limit sensor /3 (PS42) [20] Paper size VR /2 (VR2)
[10] Paper near empty sensor /1 (PS32) [21] Paper size VR /3 (VR3)
[11] Paper near empty sensor /2 (PS38)
L. Bypass tray
[4] [3] [2] [1]

8050fs6610
[1] Paper size sensor /BP2 (PS49) [3] Paper size VR /BP (VR4)
[2] Paper empty sensor /BP (PS47) [4] Paper size sensor /BP1 (PS48)
552
M. Vertical conveyance section
bizhub PRO C6500

[1]
[2]
a03uf5c010ca
[1] Vertical conveyance sensor (PS50) [2] Vertical conveyance door sensor (PS51)
553
N. ADU section
bizhub PRO C6500
[11] [12] [13]
[8]
[10]
[15]
[14]
[9]
[7] [6] [5] [4] [3] [2] [1]
a03uf5c011ca
[1] Intermediate conveyance sensor /1 (PS27) [9] Reverse/exit sensor (PS19)

[2] Intermediate conveyance sensor /2 (PS28) [10] Decurler sensor (PS62)
[3] ADU pre-registration sensor (PS23) [11] Leading edge sensor (PS63)
[4] ADU reverse sensor (PS21) [12] Registration sensor (PS22)
[5] ADU centering sensor (PS65) [13] Registration temperature sensor (TEMS1)
[6] ADU stop sensor (PS20) [14] Paper feed sensor /BP (PS26)
[7] ADU conveyance sensor (PS61) [15] Upper limit sensor /BP (PS25)
[8] 2nd transfer HP sensor (PS24)
554
O. Paper exit section (Main body left side)
bizhub PRO C6500

[2]
[1]
a03uf5c012ca
[1] Paper exit sensor (PS13) [2] Paper exit pressure sensor (PS10)
P. Fusing section
[7] [8] [9] [10]
[6] [5] [4] [3] [2] [1]
a03uf5c013ca
[1] Temperature sensor /4 (TEMS/4) [6] Fusing paper exit sensor (PS17)
[2] Temperature sensor /2 (TEMS/2) [7] Temperature sensor /3 (TEMS/3)
[3] Fusing loop sensor (PS64) [8] Temperature sensor /1 (TEMS/1)
[4] Thermostat /3 (TS3) [9] Thermostat /1 (TS1)
[5] Fusing release home sensor (PS16) [10] Thermostat /2 (TS2)
555
Q. OT
bizhub PRO C6500
[1]
a03uf5c014ca
[1] Paper exit full sensor (PS12)
556
14.1.2 Load
bizhub PRO C6500

[13] [14] [15] [16] [17] [18] [19] [20] [21] [22]
[23]
[24] [25]
[5] [4] [3] [2] [1]

[12] [11] [10] [9] [8] [7] [6] a03uf5c015ca
[1] 1st transfer pressure/release motor (M19) [14] Developing motor /K (M23)
[2] Drum motor /Y (M14) [15] Developing motor /C (M22)
[3] Drum motor /M (M15) [16] Developing motor /M (M21)
[4] Drum motor /C (M16) [17] Scanner motor (M1)
[5] Drum motor /K (M17) [18] Developing motor /Y (M20)
[6] Fusing belt ventilation fan (M10) [19] Drum fan /2 (M13)
[7] DCPS fan (M42) [20] Drum fan /1 (M12)
[8] IPB fan /1 (M24) [21] Fusing ventilation fan (M37)
[9] IPB fan /2 (M25) [22] Deodorization fan (M36)
[10] Paper lift motor /1 (M38) [23] Paper exit motor (M54)
[11] Paper lift motor /2 (M39) [24] Decurler motor (M55)
[12] Paper lift motor /3 (M40) [25] Transfer belt motor (M18)
[13] Paper feed motor (M41)
557

bizhub PRO C6500
[1]
[2]
a03uf5c016ca
[1] Scanner fan (M2) [2] Exposure lamp (L1)
[1]
a03uf5c017ca
[1] Transfer belt fan (M11)
558
D. Main body right side
bizhub PRO C6500

[1]
[7]
[2]
[6]
[5] [3]
[4]
a03uf5c018ca
[1] Main body fan (M47) [5] Writing intake fan /2 (M44)
[2] Developing fan /1 (M45) [6] Developoing fan /3 (M64)
[3] Developing fan /2 (M46) [7] Writing intake fan /1 (M43)
[4] Dehumidifier heater (HTR)
559
E. Main body left side

bizhub PRO C6500
[4] [5] [6]
[3] [2] [1]
a03uf5c019ca
[1] Tucking fan /3 (M28) [4] Paper exit fan /3 (M63)

560
F. Write section
bizhub PRO C6500

[1]
[8] [2]
[7] [3]
[6] [4]
[5]
a03uf5c020ca
[1] Polygon motor /Y (M3) [5] Laser correction motor /Y (M7)

[2] Polygon motor /M (M4) [6] Laser correction motor /M (M8)
[3] Polygon motor /C (M5) [7] Laser correction motor /C (M9)
[4] Polygon motor /K (M6) [8] Laser correction motor /K (M58)
G. Process section
[1]
[2]
[5]
[3]
[4]
a03uf5c021ca
[1] Erase lamp /Y (EL/Y) [4] Erase lamp /K (EL/K)

[2] Erase lamp /M (EL/M) [5] Belt separation claw solenoid (SD1)
[3] Erase lamp /C (EL/C)
561
H. Image correction unit

bizhub PRO C6500
[2] [1]
8050fs6620
[1] PGC shutter solenoid (SD3) [2] Color registration shutter solenoid (SD2)
I. Toner supply section
[9] [10]
[1]
[2]
[8] [7] [6] [5] [4] [3] 8050fs6621
[1] Toner bottle clutch /M (MC15) [6] Toner supply motor /C (M51)
[2] Toner bottle motor (M53) [7] Toner supply motor /M (M50)
[3] Toner bottle clutch /C (MC16) [8] Charge intake fan (M48)
[4] Toner bottle clutch /K (MC17) [9] Toner supply motor /Y (M49)
[5] Toner supply motor /K (M52) [10] Toner bottle clutch /Y (MC14)
562
J. Tray 1, 2, 3
bizhub PRO C6500

[7] [8] [9]
[6] [5] [4]

[3] [2] [1]
a03uf5c022ca
[1] Pick-up solenoid /1 (SD7) [6] Paper feed clutch /3 (MC11)

[2] Pick-up solenoid /2 (SD8) [7] Pre-registration clutch /1 (MC8)
[3] Pick-up solenoid /3 (SD9) [8] Pre-registration clutch /2 (MC10)
[4] Paper feed clutch /1 (MC7) [9] Pre-registration clutch /3 (MC12)
[5] Paper feed clutch /2 (MC9)
K. Vertical conveyance section
[1]
a03uf5c023ca
[1] Intermediate conveyance clutch /1 (MC13)
563
L. ADU section
bizhub PRO C6500
[17] [18] [19]
[16]
[1]
[2]
[15]
[14] [3]
[4]
[13]
[20] [5]
[12] [11] [10] [9] [8] [7] [6]
a03uf5c024ca
[1] 2nd transfer pressure/release motor (M34) [11] ADU conveyance clutch /3 (MC3)
[2] Registration motor (M30) [12] ADU conveyance clutch /2 (MC2)
[3] Pick-up solenoid /BP (SD5) [13] ADU gate solenoid (SD10)
[4] Paper feed clutch /BP (MC6) [14] Reverse/exit motor (M33)
[5] Paper lift motor /BP (M35) [15] ADU conveyance clutch /1 (MC1)
[6] Intermediate conveyance clutch /2 (MC4) [16] Paper exit solenoid (SD4)
[7] Intermediate conveyance clutch /3 (MC5) [17] ADU fan /1 (M66)
[8] Loop motor (M31) [18] ADU reverse motor (M32)
[9] ADU pre-registration clutch (MC18) [19] ADU loop motor (M57)
[10] ADU lock solenoid (SD6) [20] ADU fan /2 (M67)
564
M. Fusing section
bizhub PRO C6500

[3] [2] [1]
[6] [5] [4]
a03uf5c025ca
[1] Fusing heater lamp /1 (L2) [4] Fusing heater lamp /4 (L5)
[2] Fusing heater lamp /2 (L3) [5] Fusing motor (M29)
[3] Fusing heater lamp /3 (L4) [6] Fusing fan /Lw (M65)
565
14.1.3 Boards and others

bizhub PRO C6500
[13] [14] [15]
[12]
[11] [10] [9]
[16] [17] [19] [22] [20] [21]
[1]
[4] [3] [2]
[8] [18] [7] [6] [5]

a03uf5c026ca
[1] AC drive board (ACDB) [12] Overall control board (OACB)

[2] Circuit breaker /1 (CBR/1) [13] NVRAM board (NRB)
[3] Circuit breaker /2 (CBR/2) [14] HDD /M (HDD/M)
[4] Noise filter (NF) [15] HDD /Y (HDD/Y)
[5] Fusing control board /1 (FUSCB/1)*1 [16] Key counter (KCT)
[6] DC power supply /2 (DCPS/2) [17] High voltage unit /1 (HV/1)
[7] DC power supply /1 (DCPS/1) [18] I/F board (IFB)
[8] Image processing board (IPB) [19] Scanner drive board (SCDB)
[9] HDD /C (HDD/C) [20] Printer control board (PRCB)
[10] Image memory control board (IMCB) [21] Fusing control board /2 (FUSCB/2)*1
[11] HDD /K (HDD/K) [22] High voltage unit /2 (HV/2)
*1 Only for Europe spec.
566
bizhub PRO C6500

[1]
[2]
a03uf5c027ca
[1] Inverter board /1 (INVB/1) [2] CCD board (CCDB)
[2] [1]
a03uf5c028ca
[1] Total counter /1 (TCT/1) [2] Total counter /2 (TCT/2)
567
D. Write section
bizhub PRO C6500
[1][2][3][4]
a03uf5c029ca
[1] Laser drive board /Y (LASDB/Y) [3] Laser drive board /C (LASDB/C)
[2] Laser drive board /M (LASDB/M) [4] Laser drive board /K (LASDB/K)
E. Process section
[1]
[2]
[3]
[4]
a03uf5c030ca
[1] Drum potential sensor board /Y (DRPSB/Y) [3] Drum potential sensor board /C (DRPSB/C)
[2] Drum potential sensor board /M (DRPSB/M) [4] Drum potential sensor board /K (DRPSB/K)
568
F. Image correction unit
bizhub PRO C6500

[1]
[2]
a03uf5c031ca
[1] Color registration board /Fr (CRB/Fr) [2] Color registration board /Rr (CRB/Rr)
G. Toner supply section
[1] 8050fs6628
[1] Toner supply drive board (TSDB)
569
H. ADU section
bizhub PRO C6500
[1]
a03uf5c032ca
[1] Conveyance drive board (CDB)
I. Operation section
[6]
[1]
[5]
[2]
[3]
[4]
a03uf5c033ca
[1] LCD board (LCDB) [4] Operation board /1 (OB/1)

[2] Operation key board (OKB) [5] Operation board /2 (OB/2)
[3] Operation board /3 (OB/3) [6] Inverter board /2 (INVB/1)
570
14.2 DF
bizhub PRO C6500

[9]
[10]
[7] [8] [11] [12] [13] [14] [15][16] [17] [18] [19]
[6] [5] [4] [3] [2] [1]

a052f5c001ca
[1] Paper feed motor (M301) [11] Size sensor /Rt (PS310)
[2] Paper feed cover sensor (PS303) [12] Size sensor /Lt (PS309)
[3] Conveyance motor (M302) [13] Size sensor board (SSB)
[4] DF control board (DFCB) [14] Size VR (VR301)
[5] Reverse/paper exit motor (M303) [15] Paper exit cover sensor (PS307)
[6] Tray open/close sensor (PS308) [16] Registration clutch (MC301)
[7] Reverse sensor (PS305) [17] No paper sensor (PS304)
[8] Paper exit sensor (PS306) [18] Registration sensor (PS301)
[9] Paper exit solenoid (SD301) [19] Timing sensor (PS302)
[10] Reverse solenoid (SD302)
571
14.3 PF
bizhub PRO C6500
A. Configuration front side
[6] [1]
[5]
[4]
[2]
[3]
a03xf5c001ca
[1] Dehumidifier heater /1 (HTR1) [4] Front door open/close sensor (PS23)
[2] Dehumidifier heater /2 (HTR2) [5] Front door open/close switch (SW1)
[3] Tray lock solenoid /2 (SD8) [6] Tray lock solenoid /1 (SD4)
572
B. Configuration rear side
bizhub PRO C6500

[1]
[2]
[3]
[16] [17] [18]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[15]
[11]
[14] [13] [12]

a03xf5c002ca
[1] Ventilation fan /1 (FM10) [12] Paper lift motor /2 (M3)

[2] Ventilation fan /2 (FM9) [13] Paper feed motor (M1)
[3] Vertical conveyance clutch /1 (MC7) [14] AC drive board (ACDB)
[4] Vertical conveyance clutch /2 (MC8) [15] Fan heater /Up (HTR3)
[5] Temperature-humidity sensor (TEM/HUMS) Fan heater /Lw (HTR4)
[6] Paper lift motor /1 (M2) [16] Temperature sensor /3 (TEMS/3)
[7] Vertical conveyance clutch /3 (MC9) Temperature sensor /4 (TEMS/4)
[8] Horizontal conveyance clutch /1 (MC10) [17] Dehumidifier fan /1 (FM11)
[9] Pre-registration clutch (MC12) Dehumidifier fan /3 (FM13)
[10] Horizontal conveyance clutch /2 (MC11) [18] Dehumidifier fan /2 (FM12)
[11] PF drive board (PFDB) Dehumidifier fan /4 (FM14)
573
C. Vertical conveyance section

bizhub PRO C6500
[1]
[2]
[3]
[4]
a03xf5c003ca
[1] Vertical conveyance door sensor (PS24) [3] Vertical conveyance sensor /2 (PS16)
[2] Vertical conveyance sensor /1 (PS17) [4] Vertical conveyance sensor /3 (PS15)
574
D. Horizontal conveyance section
bizhub PRO C6500

[8] [1]
[2]
[3]
[4]
[7]
[5]
[6]
a03xf5c004ca
[1] Horizontal conveyance sensor /1 (PS18) [5] Multi feed detection board /S (MFDTB/S)
[2] Pre-registration sensor (PS20) [6] Horizontal conveyance sensor /2 (PS19)
[3] Centering sensor (PS25) [7] Horizontal conveyance door sensor /1 (PS21)
[4] Multi feed detection board /R (MFDTB/R) [8] Horizontal conveyance door sensor /2 (PS22)
575
E. Tray section 1
bizhub PRO C6500
[1]
[2]
[3]
[7] [4]
[5]
[6]
a03xf5c005ca
[1] Pick-up solenoid /1 (SD1) [5] Upper limit sensor /1 (PS1)

Pick-up solenoid /2 (SD5) Upper limit sensor /2 (PS9)
[2] Paper empty sensor /1 (PS3) [6] Separation clutch /1 (MC2)
Paper empty sensor /2 (PS11) Separation clutch /2 (MC5)
[3] Remaining paper VR/1 (VR2) [7] Paper feed clutch /1 (MC1)
Remaining paper VR/2 (VR4) Paper feed clutch /2 (MC4)
[4] Paper feed sensor /1 (PS2)
Paper feed sensor /2 (PS10)
576
F. Tray section 2
bizhub PRO C6500

[13] [1] [2]
[12]
[3]
[4]
[11]
[10]
[14]
[9]
[8]
[5]
[7]
[6]
a03xf5c006ca
[1] Paper size sensor /Rr1 (PS8) [8] Temperature sensor /1 (TEMS/1)
Paper size sensor /Rr2 (PS16) Temperature sensor /2 (TEMS/2)
[2] Paper feed assist fan /Rr12 (FM4) [9] Tray lock release sensor /1 (PS4)
Paper feed assist fan /Rr22 (FM8) Tray lock release sensor /2 (PS12)
[3] Paper feed assist fan /Rr11 (FM2) [10] Paper size sensor /Fr1 (PS7)
Paper feed assist fan /Rr21 (FM6) Paper size sensor /Fr2 (PS15)
[4] Shutter solenoid /Rr1 (SD3) [11] Paper feed assist fan /Fr12 (FM3)
Shutter solenoid /Rr2 (SD7) Paper feed assist fan /Fr22 (FM7)
[5] Paper size VR /1 (VR1) [12] Shutter solenoid /Fr1 (SD2)
Paper size VR /2 (VR3) Shutter solenoid /Fr2 (SD6)
[6] Paper size sensor /Rt1 (PS5) [13] Paper feed assist fan /Fr11 (FM1)
Paper size sensor /Rt2 (PS13) Paper feed assist fan /Fr21 (FM5)
[7] Paper size sensor /Lt1 (PS6) [14] Front side direction
Paper size sensor /Lt2 (PS14)
577
14.4 LU
bizhub PRO C6500
A. Paper feed / up/down section
[15] [16] [17] [18] [19] [20]
[21]
[1]
[2]
[14]
[3]
[13] [12] [4]
[11] [9] [8] [7] [6] [5]

[10]
a03wf5c001ca
[1] Upper limit sensor (PS109) [12] Remaining paper sensor /2 (PS103)
[2] Pre-registration sensor (PS106) [13] Remaining paper sensor /1 (PS102)
[3] LU exit sensor (PS107) [14] Paper lift motor (M100)
[4] Paper empty sensor (PS108) [15] Interlock switch /2 (MS2)
[5] Pre-registration clutch (MC102) [16] Upper door sensor (PS100)
[6] Paper feed motor (M1) [17] Tray down switch (SW100)
[7] LU drive board (LUDB) [18] Pick-up solenoid (SD100)
[8] Paper feed clutch (MC101) [19] Interlock switch /1 (MS1)
[9] HT-503 [20] Front door sensor (PS115)
[10] Remaining paper sensor /4 (PS105) [21] Centering sensor (PS1)
[11] Remaining paper sensor /3 (PS104)
578
B. Inside
bizhub PRO C6500

[7]
[6]
[1]
[5]
[2]
[4] [3] a03wf5c002ca
[1] Paper feed assist fan /Rr (FM2) [5] Temperature sensor /1 (TEMS1)
[2] Dehumidifier heater /1 (HTR1) [6] Paper feed assist fan /Fr (FM1)
[3] Paper size sensor /Rr (PS110) [7] Paper size VR (VR1)
[4] Paper size sensor Fr (PS111)
579
C. HT-503
bizhub PRO C6500
[1]
[5]
[2]
[4]
[3]
a03wf5c003ca
[1] Dehumidifier heater /3 (HTR2) [4] Dehumidifier fan /1 (FM3)

[2] Temperature sensor /2 (TEMS2) [5] Dehumidifier fan /2 (FM4)
[3] AC drive board (ACDB)
580
14.5 RU
bizhub PRO C6500

A. Conveyance section
[10] [11] [12] [1] [2]
[3]
[4] [5]
[9] [8] [7] [6]

a04jf5c001ca
[1] Intermediate sensor (PS2) [7] Ventilation assist fan /2 (M7)

[2] Decurler gate solenoid /1 (SD2) [8] Paper fan /3 (M4)
[3] Paper exit motor (M5) [9] Entrance sensor (PS1)
[4] Decurler gate solenoid /2 (SD3) [10] Ventilation assist fan /1 (M6)
[5] Paper exit sensor (PS3) [11] Paper fan /1 (M2)
[6] Entrance conveyance motor (M1) [12] Paper fan /2 (M3)
581
B. Power source section

bizhub PRO C6500
[6] [7] [1] [2]
[5] [4] [3]

a04jf5c002ca
[1] Noise filter (NF1) (RU-504 only) [5] Circuit breaker /1 (CBR1) (RU-504 only)
[2] Interlock switch (MS1) [6] RU control board (RUCB)
[3] DC power supply (DCPS) (RU-504 only) [7] Circuit breaker /2 (CBR2) (RU-504 only)
[4] Relay (RL1) (RU-504 only)
582
14.6 FD
bizhub PRO C6500

A. Conveyance section front side/right side
[9] [10] [11] [12]
[1]
[2]
[3]
[4]
[8]
[7] [5]
[6]
fd501fs5001c
[1] Multi feed detection board /1 (MFDB1) [7] Door switch (MS1)
[2] FD entrance sensor (PS1) [8] Jam indicator board (JAMIB)
[3] Roller solenoid /1 (SD5) [9] Temperature sensor board (TSB)
[4] Roller solenoid /2 (SD6) [10] Multi feed detection board /2 (MFDB2)
[5] Roller solenoid /3 (SD7) [11] PI exit sensor (PS4)
[6] Roller solenoid /4 (SD8) [12] FD operation board (FDOB)
583
B. Major boards in the power source section

bizhub PRO C6500
[1]
[2]
[3]
[4]
[5]
[6]
[11]
[7]
[10] [9] [8] fd501fs5002c
[1] PI drive board (PIDB) [7] Noise filter (NF1)

[2] FD control board (FDCB) [8] Inlet
[3] Punch drive board (PDB) [9] Circuit breaker /1 (CBR1)
[4] DC power supply (DCPS) [10] Circuit breaker /2 (CBR2)
[5] Folding drive board (FDB) [11] Relay (RL1)
[6] Outlet
584
C. Conveyance section rear side/left side
bizhub PRO C6500

[1]
[3] [4]
[2]
[19]
[18]
[17]
[16]
[15]
[14]
[7] [6] [5]
[13]
[8]
[12]
[11] [10] [9] fd501fs5003c
[1] Sub tray paper full sensor (PS46) [11] Tray up down motor (M11)
[2] Paper exit solenoid (SD12) [12] L size gate solenoid (SD4)
[3] Sub tray paper exit sensor (PS16) [13] S size gate solenoid (SD3)
[4] Sub tray paper full sensor (PS17) [14] Alignment motor (M12)
[5] Main tray paper exit sensor (PS18) [15] Punch conveyance motor (M2)
[6] Main tray upper limit sensor (PS20) [16] Intermediate conveyance motor (M3)
[7] Sub tray gate solenoid (SD9) [17] Entrance gate solenoid (SD1)
[8] Main tray empty sensor (PS23) [18] Entrance conveyance motor (M1)
[9] Main tray folding paper full sensor (PS7) [19] Main tray paper exit motor (M17)
[10] Main tray lower limit sensor (PS22)
585
D. PI rear side
bizhub PRO C6500
[6] [7] [8] [1] [2] [3]
[4]
[5] fd501fs5004c
[1] Paper lift motor /Up (M8) [5] PI registration clutch /Lw (CL2)
[2] PI lift plate home sensor /Up (PS34) [6] PI conveyance sensor /Up (PS31)
[3] Paper lift motor /Lw (M9) [7] PI conveyance motor (M7)
[4] PI lift plate home sensor /Lw (PS40) [8] PI registration clutch /Up (CL1)
E. PI upper surface
[1] [2] [3] [4] [5]
[6]
[13] [12] [11] [10] [9] [8] [7] fd501fs5005c
[1] PI paper set sensor /Up (PS44) [8] PI paper empty sensor /Lw (PS39)
[2] S size sensor /Up (PS36) [9] PI conveyance sensor /Lw (PS37)
[3] PI max paper size sensor /Up (PS47) [10] PI upper limit sensor /Lw (PS38)
[4] L size sensor /Up (PS35) [11] PI upper limit sensor /Up (PS32)
[5] Paper size VR /Up (VR31) [12] PI pick-up solenoid /Lw (SD14)
[6] PI cover open/close sensor (PS43) [13] PI pick-up solenoid /Up (SD13)
[7] PI paper empty sensor /Up (PS33)
586
F. PI lower tray
bizhub PRO C6500

[5] [4] [3] [2] [1] fd501fs5006c
[1] PI paper set sensor /Lw (PS45) [4] L size sensor /Lw (PS41)
[2] Paper size VR /Lw (VR32) [5] PI max paper size sensor /Lw (PS48)
[3] S size sensor /Lw (PS42)
587
G. Punch section
bizhub PRO C6500
[1]
[12]
[11]
[10]
[9]
[2]
[8]
[3]
[7] [6] [5] [4] fd501fs5007c
[1] Punch registration home sensor (PS11) [7] Punch conveyance sensor (PS5)
[2] Punch motor (M10) [8] Punch scraps box set sensor (PS12)
[3] 3 holes/4 holes home sensor (PS9) [9] Alignment plate home sensor (PS10)
[4] 2 holes punch home sensor (PS8) [10] Punch scraps full sensor (PS26)
[5] Punch registration motor (M13) [11] Folding exit sensor (PS2)
[6] Punch registration sensor (PS6) [12] Intermediate conveyance sensor (PS13)
588
H. Folding unit front side/right side
bizhub PRO C6500

[1]
[10] [2]
[9]
[3]
[8]
[7] [4]
[6] [5] fd501fs5008c
[1] S size conveyance sensor (PS58) [6] 1st folding release motor (M14)
[2] 2nd folding roller solenoid (SD18) [7] 2nd folding release motor (M15)
[3] Folding entrance sensor (PS52) [8] 2nd folding cam home sensor (PS56)
[4] 1st folding conveyance sensor (PS51) [9] 3rd folding release motor (M16)
[5] 1st folding cam home sensor (PS55) [10] 3rd folding cam home sensor (PS57)
589
I. Folding unit rear side/left side

bizhub PRO C6500
[1] [2]
[6]
[5]
[4]
[3] fd501fs5009c
[1] 3rd folding conveyance sensor (PS54) [4] 2nd folding motor (M5)
[2] 2nd folding conveyance sensor (PS53) [5] Folding gate solenoid (SD15)
[3] 1st folding motor (M4) [6] 3rd folding motor (M6)
590
14.7 LS
bizhub PRO C6500

A. Front side
[14] [15] [16] [17]
[18] [19] [20] [21] [22]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[10] [9] [8]
[13] [12] [11]

ls502fs5013c
[1] Entrance conveyance lock solenoid (SD5) [13] Grip conveyance home sensor (PS5)
[2] Entrance sensor (PS4) [14] Relay board /1 (RLB/1)
[3] Paper press solenoid /1 (SD6) [15] Shift unit home sensor (PS11)
[4] Paper cooling fan motor /Rr (FM5) [16] Stacker tray set LED (LED1)
[5] Paper cooling fan motor /Mi (FM3) [17] Alignment plate home sensor (PS12)
[6] Paper cooling fan motor /Fr (FM1) [18] Coupling conveyance lock solenoid (SD11)
[7] Front door lock solenoid (SD4) (LS-501 only)
[8] Front door switch (MS1) [19] Paper press solenoid /2 (SD7)
[9] Hand cart set switch (RS1) [20] Alignment motor (M7)
[10] Stacker tray set sensor (PS1) [21] 2nd gate solenoid (SD10) (LS-501 only)
[11] Stacker tray upper limit sensor (PS3) [22] Coupling conveyance motor (M6) (LS-502 only)
[12] Paper detection sensor (PS19)
591
B. Upper surface
bizhub PRO C6500
[9] [10] [11] [12] [1] [2]
[8] [7] [6] [5] [4] [3] ls502fs5002c
[1] Conveyance sensor /3 (PS17) (LS-501 only) [7] Paper cooling fan motor /1 (FM2)
[2] Jam indication board (JAMIB) [8] Stacker tray operation board (TOB)
[3] Coupling exit sensor (PS18) (LS-501 only) [9] Conveyance sensor /1 (PS7)
[4] JAM door switch (RS2) (LS-501 only) [10] Sub tray full sensor (PS9)
[5] Sub tray door sensor (PS8) [11] Sub tray exit sensor (PS10)
[6] Paper cooling fan motor /2 (FM6) [12] Conveyance sensor /2 (PS16) (LS-501 only)
592
C. Rear side
bizhub PRO C6500

[20]
[19]
[1]
[18] [2]
[17] [3]
[4]
[16]
[15] [5]
[6]
[14]
[13] [7]
[12] [11] [10] [9] [8] ls502fs5003c
[1] Shift unit motor (M5) [11] 2,000 sheets stacked sensor (PS13)
[2] Stacker tray upper limit switch (MS2) [12] Inlet (LS-501 only)
[3] Grip conveyance motor (M4) [13] Stacker tray up down motor (M1)
[4] Coupling conveyance motor (M6) (LS-501 only) [14] Stacker tray encoder sensor (PS2)
[5] LS control board (LSCB) [15] Job partition solenoid (SD2)
[6] DC power supply (DCPS) (LS-501 only) [16] 1st gate solenoid (SD1)
[7] Stacker tray lower limit switch (MS3) [17] Conveyance motor (M2)
[8] Outlet (LS-501 only) [18] Sub tray exit motor (M3)
[9] Stacker tray arm release sensor (PS15) [19] Motor cooling fan motor (FM4)
[10] 5,000 sheets stacked sensor (PS14) [20] Rear stopper solenoid (SD3)
593
D. Shift unit
bizhub PRO C6500
[3] [4]
[2] [1] ls502fs5004c
[1] Front stopper solenoid (SD9) [3] Paper press solenoid /3 (SD8)
[2] Relay board /2 (RLB/2) [4] Paper empty sensor (PS6)
594
14.8 FS
bizhub PRO C6500

14.8.1 FS-503
A. Rear side 1
[4] [5]
[1]
[2]
[3] fs503fs5001c
[1] Counter reset sensor (PS15) [4] FNS drive board (FNSDB)
[2] Tray lower limit sensor (PS3) [5] FNS control board (FNSCB)
[3] Tray up down motor (M3)
595
B. Rear side 2
bizhub PRO C6500
[6] [7] [8] [1]

[2]
[3]
[5] [4] fs503fs5002c
[1] Main tray exit motor (M7) [5] Gate solenoid (SD2)
[2] Paper exit opening solenoid (SD9) [6] Conveyance motor (M1)
[3] Paper exit opening sensor (PS12) [7] Paper exit opening motor (M8)
[4] Bypass solenoid (SD5) [8] Sub tray exit motor (M6)
C. Front side
[8] [9] [10]
[1]
[2]
[7] [6] [5] [3]
[4]
fs503fs5003c
[1] FNS entrance sensor (PS4) [6] Staple exit upper limit sensor (PS7)
[2] Staple scraps box set sensor (PS34) [7] Tray upper limit sensor (PS2)
[3] Door switch (MS1) [8] Main tray exit sensor (PS10)
[4] Jam indication board (JAMIB) [9] Sub tray paper full sensor (PS30)
[5] Stacker entrance sensor (PS5) [10] Sub tray paper exit sensor (PS1)
596
D. Stacker inside 1
bizhub PRO C6500

[9] [10] [1]
[8]
[2]
[7] [3]
[5] [4]
[6]
fs503fs5004c
[1] Intermediate roller open close motor (M25) [6] Paper exit arm home sensor (PS9)
[2] Stacker entrance motor (M13) [7] Stacker empty sensor (PS20)
[3] Paper exit arm motor (M23) [8] Alignment home sensor /Fr (PS31)
[4] Paddle motor (M2) [9] Intermediate roller release solenoid (SD7)
[5] Intermediate roller home sensor (PS33) [10] Alignment home sensor /Rr (PS8)
597
E. Stacker inside 2
bizhub PRO C6500
[10]
[9]
[1]
[2]
[3]
[4]
[8]
[5]
[7] [6] fs503fs5005c
[1] Alignment motor /Rr (M5) [6] Rear stopper motor (M26)
[2] Alignment motor /Fr (M22) [7] Stapler movement motor (M11)
[3] Stack assist guide motor (M24) [8] Stapler movement home sensor (PS11)
[4] Stack assist home sensor (PS32) [9] Stapler rotation motor (M4)
[5] Rear stopper home sensor (PS35) [10] Stapler rotation home sensor (PS14)
598
F. Stapler
bizhub PRO C6500

[6]
[5]
[1]
[4]
[2]
[3]
fs503fs5006c
[1] Stapler ready sensor /Rr (PS46) [4] Stapler board (STB)
Stapler ready sensor /Fr (PS47) [5] Staple empty sensor /Rr (PS44)
[2] Stapler home sensor /Rr (PS40) Staple empty sensor /Fr (PS45)
Stapler home sensor /Fr (PS41) [6] Stapler motor /Rr (M30)
[3] Cartridge set sensor /Rr (PS42) Stapler motor /Fr (M31)
Cartridge set sensor /Fr (PS43)
599
14.8.2 FS-607
bizhub PRO C6500
A. Front side
[29] [1]
[28]
[2]
[27]
[26] [3]
[25]
[24]
[4]
[23]
[22]
[21] [5]
[20]
[6]
[7]
[8]
[19] [9]
[18] [10]
[17] [11]
FRONT
[16]
[15] [14] [13] [12] a04df5c001ca
[1] Sub tray paper exit sensor (PS1) [16] Saddle stitching stopper home sensor (PS23)
[2] Paper exit home sensor (PS12) [17] Flat stitching stopper release solenoid /Fr (SD7)
[3] Gate home sensor (PS16) [18] Stacker entrance sensor (PS5)
[4] FNS entrance sensor (PS4) [19] Stacker empty sensor (PS20)
[5] Stapler movement motor (M11) [20] Paper assist solenoid (SD51)
[6] Door switch (MS1) [21] Paper assist motor (M51)
[7] Clincher rotation motor (M4) [22] Alignment home sensor /Up (PS8)
[8] Alignment home sensor /Lw (PS24) [23] Paper exit belt home sensor (PS9)
[9] Alignment motor /Lw (M16) [24] Stacker entrance motor (M13)
[10] Folding knife home sensor (PS22) [25] Shift roller home sensor (PS18)
[11] Folding knife motor (M19) [26] Shift roller motor (M2)
[12] Flat stitching stopper release solenoid /Rr (SD8) [27] Main tray paper exit sensor (PS6)
[13] Saddle stitching stopper motor (M18) [28] Sub tray paper full sensor (PS19)
[14] Clincher rotation home sensor (PS14) [29] Paper exit opening solenoid (SD4)
[15] Folding pass-through sensor (PS26)
600
B. Rear side
bizhub PRO C6500

[12] [13] [14]
[11] [1]
[10]
[2]
[9] [3]
[4]
[8]
[7] [5]
[6]
a04df5c002ca
[1] Stapler paper exit upper limit sensor (PS7) [8] Relay board (RB)
[2] Main tray upper limit sensor (PS2) [9] FNS control board (FNSCB)
[3] Counter reset sensor (PS15) [10] Gate motor (M12)
[4] Bypass gate solenoid (SD5) [11] FNS conveyance motor (M1)
[5] Main tray lower limit sensor (PS3) [12] Paper exit opening motor (M8)
[6] Main tray up down motor (M3) [13] Sub tray exit motor (M21)
[7] Folding transfer motor (M20) [14] Paper exit roller motor (M7)
601
C. Folding section
bizhub PRO C6500
[8]
[1]
[7]
[6]
[5]
[4]
[2]
[3] a04df5c003ca
[1] Stapler movement home sensor (PS11) [5] Stapler rotation home sensor (PS13)
[2] Folding paper exit sensor (PS25) [6] Tri-folding gate solenoid (SD6)
[3] Folding full LED (PS29) [7] Stapler rotation motor (M6)
[4] Folding full sensor (PS29) [8] Alignment motor /Up (M5)
602
D. Stapler section
bizhub PRO C6500

[6]
[5]
[4]
[3]
[2] [1]
a04df5c004ca
[1] Clincher motor /Rr (M10) / [4] Stapler motor home sensor /Rr (PS30) /
Clincher motor /Fr (M15) Stapler motor home sensor /Fr (PS31)
[2] Clincher motor home sensor /Rr (PS32) / [5] Cartridge set switch /Rr (SW1) /
Clincher motor home sensor /Fr (PS33) Cartridge set switch /Fr (SW3)
[3] Stapler motor /Rr (M9) / [6] Staple empty switch /Rr (SW2) /
Stapler motor /Fr (M14) Staple empty switch /Fr (SW4)
603
14.9 PI
bizhub PRO C6500
[1] [2] [3]

[24] [4]
[23] [5]
[6]
[22]
[7]
[21]
[8]
[20]
[9]
[10]
[19] [11]
[12]
FRONT
[18] [13]
[17] [16] [15] [14] 15jff5c001na
[1] PI drive board (PIDB) [13] Upper door open/close switch (MS201)
[2] Conveyance motor (M203) [14] Tray upper limit sensor /Lw (PS209)
[3] Transfer clutch /Lw (MC202) [15] Paper empty sensor /Lw (PS207)
[4] Registration clutch (MC203) [16] Paper size VR /Lw (VR202)
[5] Paper empty sensor /Up (PS202) [17] Paper set sensor /Lw (PS212)
[6] Paper size VR /Up (VR201) [18] Paper set sensor /Up (PS203)
[7] Paper entrance sensor /Up (PS201) [19] L size sensor /Lw (PS208)
[8] Tray upper limit sensor /Up (PS205) [20] Tray lift motor /Lw (M202)
[9] Paper entrance sensor /Lw (PS206) [21] Tray lower limit sensor /Lw (PS210)
[10] PI operation board (PIOB) [22] Tray lower limit sensor /Up (PS204)
[11] Pick-up solenoid /Lw (SD202) [23] Tray lift motor /Up (M201)
[12] Pick-up solenoid /Up (SD201) [24] Transfer clutch /Up (MC201)
604
14.10 PK
bizhub PRO C6500

14.10.1 PK-512
[7]
[6] [1]
[5]
[4] [3] [2]
[9]
[8] 15knf5e003na
[1] Punch shift home sensor (PS303) [6] Punch motor (M301)
[2] Punch shift motor (M302) [7] Punch encorder sensor (PS306)
[3] Paper size sensor (PS305) [8] Punch drive board (PDB)
[4] Punch scraps box full sensor (PS302) [9] Punch scraps box set sensor (PS304)
[5] Punch home sensor (PS301)
605
14.10.2 PK-513
bizhub PRO C6500
[1]
[2]
[3]
[4]
[8]
[5]
FRONT [7] [6] 15kjf5c001na
[1] Punch motor (M301) [5] Punch shift home sensor (PS303)
[2] Paper size sensor (PS305) [6] Punch shift motor (M302)
[3] Punch scraps box full sensor (PS302) [7] Punch drive board (PDB)
[4] Punch home sensor (PS301) [8] Punch scraps box set sensor (PS304)
606
14.11 SD
bizhub PRO C6500

A. Horizontal conveyance section
(1) Entrance conveyance
[1]
[4]
[2]
[3] 15anf5c001na
[1] Entrance gate solenoid (SD1) [3] Entrance sensor (PS1)

[2] Entrance conveyance motor (M1) [4] Right side direction
(2) Horizontal conveyance
[5] [6] [7] [8] [9]
[1]
[4] [3] [2] 15anf5c002na
[1] Horizontal conveyance sensor /2 (PS3) [6] Roller release solenoid /4 (SD4)
[2] Horizontal conveyance exit sensor (PS4) [7] Subtray exit sensor (PS11)
[3] Horizontal conveyance motor (M2) [8] Front side direction
[4] Horizontal conveyance gate solenoid (SD3) [9] Subtray paper full sensor (PS12)
[5] Horizontal conveyance sensor /1 (PS2)
607
B. Right angle conveyance section

bizhub PRO C6500
[1]
[7] [8] [9]
[2]
[3]
[4]
[5]
[6]
15anf5c003na
[1] Right angle conveyance gate solenoid (SD2) [6] Front side direction
[2] Right angle conveyance sensor /1 (PS5) [7] Roller release solenoid /2 (SD6)
[3] Right angle conveyance motor (M6) [8] Right angle conveyance sensor /2 (PS6)
[4] Overlap motor (M13) [9] Roller release solenoid /1 (SD5)
[5] Overlap home sensor (PS17)
608
C. Folding section
bizhub PRO C6500

(1) Top side /1
[10]
[1]
[9] [2]
[8]
[3]
[7]
[4]
[6]
[5]
15anf5c004na
[1] 2nd folding blade motor (M19) [6] Roller release solenoid /3 (SD7)
[2] Folding main scan alignment home sensor /Fr2 (PS49) [7] Folding sensor /2 (PS44)
[3] Folding main scan alignment home sensor /Fr1 (PS18) [8] 2nd folding blade home sensor /2 (PS23)
[4] Folding entrance sensor (PS60) [9] 2nd folding blade home sensor /1 (PS22)
[5] Front side direction [10] Folding passage sensor (PS8)
(2) Top side /2
[4]
[3]
[1]
[2]
15anf5c005na
[1] Folding sub scan alignment home sensor [3] Folding sensor /1 (PS7)
(PS56)
[2] Folding main scan alignment motor /Rr [4] Front side direction
(M14)
609
(3) Bottom side view

bizhub PRO C6500
[12]
[8] [9] [10] [11] [1]
[2]
[7]
[3]
[6] [5] [4]

15anf5c006na
[1] 1st folding blade motor (M18) [7] Front side direction
[2] Folding conveyance motor (M4) [8] Folding main scan alignment motor /Fr (M7)
[3] Folding main scan alignment home sensor /Rr (PS19) [9] Folding entrance motor (M3)
[4] 1st folding blade home sensor /2 (PS21) [10] Folding sub scan alignment exit motor (M8)
[5] 1st folding blade home sensor /1 (PS20) [11] Guide shaft home sensor (PS46)
[6] Guide shaft motor (M25) [12] Folding exit home sensor (PS24)
610
(4) Tri-folding exit
bizhub PRO C6500

[4]
[1]
[2]
[3]
15anf5c007na
[1] Tri-folding exit sensor (PS9) [3] Front side direction

[2] Tri-folding paper full sensor (PS10) [4] Tri-folding exit clutch (CL1)
611
(5) Others
bizhub PRO C6500
[1]
[2]
15anf5c008na
[1] Folding unit lock solenoid (SD8) [2] Front side direction
D. Saddle stitching section

(1) Bundle clip
[1]
[2]
[3]
[4] 15anf5c009na
[1] Bundle sensor /1 (PS14) [3] Bundle clip motor (M11)

[2] Bundle clip upper limit sensor (PS33) [4] Bundle clip lower limit sensor (PS30)
612
(2) Front side
bizhub PRO C6500

[7] [1]
[6] [2]
[3]
[5]
[4]
15anf5c010na
[1] Clincher solenoid /Rt (SD9) [5] Saddle stitching paper sensor (PS13)
[2] Saddle stitching alignment motor /Rt (M9) [6] Saddle stitching alignment motor /Lt (M16)
[3] Bundle arm motor (M10) [7] Clincher solenoid /Lt (SD10)
[4] Bundle arm home sensor (PS32)
(3) Rear side /1
[10] [1]
[2]
[9] [3]
[4]
[5]
[8] [6]
[7] 15anf5c011na
[1] Bundle arm assist upper limit sensor (PS39) [6] Stapler movement home sensor (PS25)
[2] Saddle stitching alignment home sensor /Lt (PS29) [7] Back side direction
[3] Bundle arm assist motor (M26) [8] Clincher up down motor (M20)
[4] Stapler movement motor (M15) [9] Saddle stitching alignment home sensor /Rt (PS28)
[5] Bundle arm assist home sensor (PS38) [10] Clincher up down home sensor (PS26)
613
(4) Rear side /2

bizhub PRO C6500
[3]
[1]
[2]
15anf5c012na
[1] Saddle stitching press home sensor (PS27) [3] Front side direction
[2] Saddle stitching press motor (M21)
(5) Stapler
[4]
[1]
[3]
[2]
15anf5c013na
[1] Stapler empty switches /Rt (SW1) and /Lt [3] Stapler home sensors /Rt (HS1) and /Lt
(SW2) (HS3)
[2] Stapler motors /Rt (M29) and /Lt (M30) [4] Clincher start sensor /Rt (HS2) and /Lt (HS4)
614
E. Bundle processing section
bizhub PRO C6500

(1) Bundle press stage/bundle press bottom side
[10]
[9]
[8]
[1]
[7]
[2]
[6]
[5]
[3]
[4] 15anf5c014na
[1] Bundle press movement home sensor (PS36) [6] Bundle press home sensor (PS37)
[2] Bundle sensor /4 (PS54) [7] Bundle press motor (M23)
[3] Bundle registration home sensor (PS34) [8] Bundle sensor /2 (PS15)
[4] Bottom side view [9] Front side direction
[5] Bundle press lower limit sensor (PS47) [10] Trimmer registration sensor (PS55)
615
(2) Bundle exit

bizhub PRO C6500
[7]
[6]
[5]
[1]
[4]
[2]
[3]
15anf5c015na
[1] Bundle tray set sensor (PS58) [5] Scraps box set sensor (PS40)
[2] Trimmer scraps full sensor (PS41) [6] Scraps press home sensor (PS48)
[3] Bundle tray paper full sensor (PS61) [7] Bundle registration plate home sensor
[4] Bundle exit sensor /2 (PS57) (PS16)
F. Trimmer section
[7] [8] [9]
[6] [10]
[1]
[2]
[5] [4] [3] 15anf5c022na
[1] Trimmer press motor (M32) [6] Trimmer blade motor (M31)
[2] Trimmer paddle motor (M33) [7] Trimmer press upper limit sensor (PS52)
[3] Trimmer board replacement sensor (PS59) [8] Trimmer press home sensor (PS53)
[4] Trimmer blade home sensor (PS50) [9] Trimmer board solenoid (SD11)
[5] Trimmer blade upper limit sensor (PS51) [10] Front side direction
616
G. Left side
bizhub PRO C6500

[1]
[10]
[2]
[9]
[8] [3]
[7] [4]
[6]
[5] 15anf5c017na
[1] Bundle arm rotation home sensor (PS31) [6] Bundle exit motor (M5)
[2] Bundle press stage up down limit sensor (PS45) [7] Bundle press movement motor (M17)
[3] Bundle arm rotation motor (M22) [8] Bundle registration motor (M12)
[4] Bundle press stage up down home sensor [9] Scraps removal fan motor (FM1)
(PS35) [10] Bundle press stage up down motor (M24)
[5] Left side view
617
H. Front side
bizhub PRO C6500
[1]
[6] [2]
[3]
[5]
[4]
15anf5c018na
[1] Front door sensor /Rt (PS42) [4] Jam indication board /2 (JAMIB/2)
[2] Front door switch /Rt (MS1) [5] Front door sensor /Lt (PS43)
[3] Jam indication board /1 (JAMIB/1) [6] Front door switch /Lt (MS2)
618
I. Rear side
bizhub PRO C6500

[1]
[9]
[2]
[3]
[4]
[5]
[8] [6]
[7]
15anf5c019na
[1] DC power supply /1 (DCPS1) [6] Noise filter (NF1)

[2] DC power supply /2 (DCPS2) [7] Power relay (RL1)
[3] DC power supply /3 (DCPS3) [8] SD control board (SDCB)
[4] Circuit breaker /1 (CBR1) [9] SD drive board (SDDB)
[5] Circuit breaker /2 (CBR2)
619
15. CONNECTOR LAYOUT DRAWING Field Service Ver1.0 Sep.2006
15. CONNECTOR LAYOUT DRAWING

bizhub PRO C6500
15.1 Main body

15.1.1 Connector in the board
A. Overall control board
252(Silver Metal:4pin)
255(Silver Metal:12pin) 259(Silver Metal:4pin)

251(BN:40pin) 257(BK:9pin)
250(BN:3pin) 258(W:3pin)
256(BK:36pin)
1000(W:8pin)
1(W:20pin)
2(W:40pin)
5(GY:16pin)
4(BN:60pin)
3(BN:60pin)
254(BK:120pin) 253(BK:100pin)
a03uf5c034ca
620
Field Service Ver1.0 Sep.2006 15. CONNECTOR LAYOUT DRAWING
B. Printer control board
bizhub PRO C6500

353(BN:30pin) 37(BN:11pin) 36(W:10pin)
909 903 151
309(BN:40pin) 357(BN:18pin)
384(BN:36pin) (W:8pin) (W:5pin) (BN:9pin)
150(BN:14pin)
NC NC NC NC
376(BN:22pin) 467(BN:32pin)
35(BN:5pin)
700(BN:34pin) NC NC
907(BM:14pin)
500(BN:26pin)
906(BM:14pin)
564(BN:18pin) 5(BN:100pin)
360(BM:40pin) NC
736(BN:24pin)
393(BN:38pin) NC 730(BN:36pin)
908(BN:6pin)
442(BN:18pin)
651(BN:34pin)
901(B:10pin)
301(W:4pin)
650(BN:24pin) 459(BN:24pin)
NC
620(BN:7pin) 302(W:6pin)
340(BN:28pin) 4(W:10pin)
600(BN:20pin) 464(BN:40pin) 414(B:30pin)
300(BN:38pin) 400(BN:30pin) 428(W:30pin) a03uf5c035ca
C. Image processing board
262(BK:120pin) 261(BK:120pin)
3(BK:60pin)
217(BK:50pin)
1(BN:10 pin)
272(BN:28pin) 280(BN:28pin)
260(Silver Metal:68pin) 276(B:28pin) 284(B:28pin)
a03uf5c036ca
621
D. I/F board
bizhub PRO C6500
261(BK:120pin) 220(BK:268pin) 262(BK:120pin)
265(W:10pin)
264(W:8pin) 263(W:22pin)
a03uf5c037ca
E. image memory control board
254(BK:120pin) 220(BK:268pin) 253(BK:100pin)
18(BK:60pin)
24(BK:60pin)
10(BN:60pin)
14(BN:60pin)
12(BN:60pin) 27(BK:60pin)
21(BK:60pin) 16(BN:60pin)
a03uf5c038ca
622
F. Conveyance drive board
bizhub PRO C6500

579(BN:6pin) 534(BN:12pin) 1(BN:20pin) 539(BN:15pin) 639(BN:13pin)
693(BN:3pin)
NC NC
692(BN:10pin)
536(BN:7pin) 580(BN:10pin)
510(BN:20pin)
NC
569(BN:10pin) 503(BN:26pin) 527(BN:34pin)

524(BN:6pin) 507(BN:6pin)
556(BN:3pin)
530(BN:11pin)
a03uf5c039ca
G. AC drive board
569(BN:12pin)
463(BN:6pin)
121(BN:10pin)
642(BN:18pin) 155(BN:3pin)

a03uf5c040ca
623
H. DC power supply /1
bizhub PRO C6500
106(BN:10pin) 102(BN:6pin)
103(BN:12pin)
105(BN:10pin)
104(BN:10pin)
101(BN:3pin)
a03uf5c041ca
I. DC power supply /2
111(BN:8pin) 113(BN:10pin)
114(BN:6pin)
112(BN:10pin) 115(BN:7pin)
110(BN:3pin) a03uf5c042ca
624
J. High voltage unit /1
bizhub PRO C6500

732(BN:9pin) 733(BN:9pin)
a03uf5c043ca
K. High voltage unit /2
737(BN:12pin) 738(BN:10pin)
739(BN:3pin) 740(NC)
741(NC) a03uf5c044ca
625
L. Operation board /1
bizhub PRO C6500
711 (W : 6 pin) 707 (W : 3 pin)

704 (W : 28 pin) 710 (W : 5 pin) 706 (W : 6 pin)
709 (W : 2 pin) 705 (W : 7 pin)
a03uf5c045ca
M. Operation board /2
712 (W : 6 pin)
a03uf5c046ca
N. Operation board /3
702(W:41pin)
701(W:4pin)
700(W:40pin)
708(W:4pin)
703(W:28pin)
a03uf5c047ca
626
O. Scanner drive board
bizhub PRO C6500

607 (W : 3 pin) 609 (W : 14 pin) 1 (N.C.)
601 (W : 20 pin)
603 (W : 3 pin)
602 (W : 4 pin) 605 (W : 3 pin) a03uf5c048ca
P. CCD board
551 (W : 50 pin)
a03uf5c049ca
Q. Index board /Y, /M, /C, /K
274,278,282,286 (GY : 5 pin)
a03uf5c050ca
R. Inverter board /1
606 (W : 3 pin)
604 (W : 4 pin)
a03uf5c051ca
S. Inverter board /2
183 (W : 7 pin) 184 (W : 3 pin) 185 (W : 3 pin) a03uf5c052ca
627
T. Laser drive board /Y, /M, /C, /K

bizhub PRO C6500
275,279,283,287 (W : 12 pin)
a03uf5c053ca
U. NVRAM board
141 (W : 40 pin)
142 (W : 20 pin)
a03uf5c054ca
V. Toner supply drive board
704 (W : 6 pin) 724 (W : 18 pin)
702 (W : 26 pin)
711 (W : 8 pin)
726 (W : 12 pin)
706 (W : 6 pin)
705 (W : 7 pin) 708 (W : 11 pin) a03uf5c055ca
628
W. Color registration board /Fr, Rr
bizhub PRO C6500

498 (W : 4 pin)
381 (W : 4 pin)
379 (W : 4 pin)
382 (W : 4 pin)
a03uf5c056ca
629
15.2 DF
bizhub PRO C6500

A. DF control board (DFCB)
14 (W : 9 pin) 13 (W : 15 pin)
3 (W : 7 pin)
12 (W : 5 pin)
1 (N.C.) 2 (W : 6 pin)
5 (W : 5 pin)
4 (W : 6 pin)
8 (N.C.)
7 (W : 9 pin) 10 (W : 8 pin) 6 (W : 2 pin)

8050fs6102
B. Size sensor board (SSB)
10 (W : 5 pin)
11 (W : 6 pin) 12 (W : 3 pin) a052f5c002ca
630
15.3 PF
bizhub PRO C6500

A. PF control board
931 (W : 3 pin) 930 (W : 4 pin)
925 (W : 6 pin)
N.C.
928 (BN : 32 pin)

800 (W : 8 pin)
927 (BN : 36 pin) 801 (BN : 32 pin)
852 (BN : 40 pin) N.C.
N.C.
962 (BN : 5 pin) 853 (BN : 40 pin) 933 (BN : 7 pin)

937 (BN : 24 pin) 934 (BN : 8 pin)
a03xf5c008ca
631
15.4 LU
bizhub PRO C6500

A. LU control board
802 (W : 10 pin) 3 (N.C.) 2 (N.C.)
836 (W : 11 pin)
804 (W : 28 pin) 805 (W : 11 pin)
4 (N.C.)
800 (W : 6 pin)
808 (W : 2 pin)
962 (W : 5 pin)
801 (W : 32 pin)
803 (W : 6 pin)
806 (W : 15 pin) 835 (W : 12 pin) 1 (N.C.) a03wf5c004ca
B. AC drive board (HT-503)
850 (W : 3 pin) 963 (GY : 7 pin)
969 (W : 6 pin) a03wf5c005ca
632
15.5 RU
bizhub PRO C6500

A. RU control board
4 (W : 6 pin) 2 (W : 12 pin)
3 (BN : 9 pin)
11 (W : 5 pin)
1 (BN : 15 pin)
N.C.
N.C.
12 (W : 2 pin)
SW 1
SW1
ON
1 2 3 4
5 (W : 7 pin) 7 (W : 2 pin)
6 (W : 8 pin)
a04jf5c003ca
633
15.6 FD
bizhub PRO C6500

A. FD control board
18 (W : 2 pin) 13 (GY : 9 pin) 9 (N.C.)

17 (W : 8 pin) 11 (GY : 6 pin) 7 (N.C.)
16 (W : 7 pin)
12 (N.C.) 8 (N.C.)
20 (W : 4 pin) 22 (N.C.)
15 (GY : 7 pin)
SW3
21 (N.C.) 5 (B : 40 pin)
2 (GY : 40 pin)
14 (GY : 18 pin) 1 (GY : 32 pin) 6 (B : 16 pin)

3 (GY : 16 pin) 4 (B : 32 pin)
ON ON
SW3
1 2 3 4 1 2 3 4
C6500 1050
fd501fs5010c
634
B. Punch drive board
bizhub PRO C6500

224 (GY : 20 pin) 210 (GY : 28 pin) 203 (GY : 18 pin)
220 (GY : 24 pin) 201 (GY : 40 pin)
219 (GY : 26 pin)

208 (GY : 9 pin)
222 (GY : 12 pin) 202 (GY : 32 pin)
206 (W : 4 pin)
221 (GY : 22 pin) 204 (GY : 40 pin)
223 (GY : 11 pin) 209 (GY : 34 pin)
215 (W : 8 pin)
211 (W : 4 pin)
217 (W : 9 pin) 207 (W : 6 pin)
216 (W : 12 pin) 205 (W : 5 pin) fd501fs5011c
C. Folding drive board
500 (W : 4 pin) 508 (GY : 36 pin) 507 (GY : 15 pin)
501 (GY : 34 pin)
503 (GY : 16 pin)
506 (W : 6 pin)
505 (W : 12 pin) fd501fs5012c
635
D. PI drive board
bizhub PRO C6500
309 (W : 4 pin) 311 (GY : 26 pin) 314 (GY : 15 pin)
313 (GY : 8 pin)

306 (GY : 18 pin)
305 (GY : 16 pin)
318 (GY : 7 pin)

315 (GY : 6 pin) 307 (GY : 20 pin)
308 (W : 3 pin)
317 (GY : 4 pin) 303 (GY : 6 pin) 300 (W : 2 pin)
304 (GY : 28 pin) 301 (GY : 16 pin) 302 (GY : 32 pin) fd501fs5013c
E. FD operation board
361 (GY : 26 pin)
fd501fs5014c
F. Jam indicator board
370 (GY : 6 pin)
fd501fs5015c
636
G. DC power supply board
bizhub PRO C6500

51 (W : 8 pin)
1 (W : 3 pin) fd501fs5016c
H. Multi feed detection board /1, /2
490 (W : 3 pin)
fd501fs5025c
I. Temperature sensor board
374 (GY : 4 pin)
fd501fs5026c
637
15.7 LS
bizhub PRO C6500

A. LS control board
22 (W : 2 pin) 5 (W : 9 pin)
21 (W : 4 pin) 11 (W : 6 pin)
24 (W : 12 pin) 2 (W : 15 pin)
6 (W : 3 pin) 1 (W : 13 pin)
23 (W : 11 pin) 3 (W : 5 pin) 4 (W : 12 pin)

30 (BL : 10 pin) 29 (W : 7 pin)
28 (W : 2 pin) (N.C.) (N.C.) 9 (W : 11 pin)
26 (W : 5 pin)
8 (W : 8 pin)
27 (W : 4 pin)
12 (W : 6 pin) 25 (W : 6 pin) 13 (W : 7 pin)
14 (W : 2 pin)
10 (W : 10 pin)
20 (W : 4 pin)
18 (W : 7 pin)
19 (W : 3 pin) 7 (W : 14 pin)
15 (W : 12 pin) 17 (W : 6 pin) 16 (W : 13 pin) ls502fs5005c
B. Relay board /1
4 (W : 17 pin)
1 (W : 3 pin)
2 (W : 2 pin)
3 (W : 4 pin) ls502fs5006c
C. Relay board /2
4 (W : 17 pin)
1 (W : 3 pin)
2 (W : 2 pin)
3 (W : 4 pin) ls502fs5007c
638
D. DC power supply
bizhub PRO C6500

51 (W : 6 pin)
1 (W : 5 pin)
52 (W : 2 pin)
ls502fs5008c
639
15.8 FS
bizhub PRO C6500

A. FS-503
(1) FNS control board
19 (W : 4 pin) 9 (GY : 40 pin)
16 (W : 7 pin)
10 (GY : 3 pin) 12 (N.C.)
20 (W : 4 pin) 22 (GY : 20 pin)
23 (N.C.)
SW3
21 (W : 3 pin)
2 (GY : 40 pin)
14 (GY : 18 pin) 1 (GY : 32 pin)

3 (GY : 16 pin)
ON ON
1 : ON 1 : ON
2 : ON 2 : OFF
SW3 3 : ON SW3 3 : ON
4 : ON 4 : ON
1 2 3 4 1 2 3 4
C6500 1050
fs503fs5007c
640
(2) FNS drive board
bizhub PRO C6500

53 (W : 8 pin) 66 (W : 2 pin) 62 (GY : 16 pin)
52 (W : 18 pin) 71 (GY : 6 pin)

70 (W : 8 pin)
55 (GY : 15 pin)
61 (GY : 40 pin)
51 (W : 26 pin)
65 (GY : 3 pin)
56 (W : 22 pin)
64 (GY : 18 pin)
60 (W : 4 pin)
57 (GY : 40 pin)
58 (GY : 30 pin) 63 (GY : 32 pin)

54 (W : 15 pin) 59 (GY : 14 pin) fs503fs5008c
(3) Stapler board
2 (O : 3 pin) 4 (R : 3 pin)
3 (W : 3 pin) 5 (O : 3 pin)
1 (W : 7 pin)
fs503fs5009c
641
B. FS-607
bizhub PRO C6500
(1) FNS control board
9 (W : 6 pin) 19 (W : 4 pin) 18 (BN : 32 pin)

1 (W : 5 pin) (17 : 8 pin) 35 (BN : 4 pin) 25 (BN : 30 pin)
2 (W : 7pin)
7 (BN : 36 pin)
8 (GY : 12 pin)
10 (GY : 18pin)
14 (W : 5 pin) 16 (BN : 11 pin) 12 (BN : 36 pin)

11 (W : 10 pin) 13 (BN : 38 pin)
a04df5c005ca
(2) Relay drive board
29(W : 4 pin)
27 (BN : 24 pin) 28 (W : 6 pin)
23 (W : 10 pin) 25 (GY : 22 pin)
34 (BN : 13 pin)
26 (BN : 6 pin)
22 (BN : 36 pin)
32 (W : 6 pin)
24 (BN : 38 pin)
31 (GY : 20 pin)
30 (W : 17 pin) 33 (GY : 28 pin)
a04df5c006ca
642
15.9 PI
bizhub PRO C6500

A. PI drive board
53 (BN : 30 pin) 56 (W : 6 pin)
58 (BN : 12 pin)
52 (BN : 38 pin)
54 (W : 8 pin)
57 (BN : 11 pin) 55 (BN : 24 pin)
a04hf5c001ca
B. PI control board
1 (BN : 12 pin)
a04hf5c002ca
643
15.10 PK
bizhub PRO C6500

A. Punch drive board
44 (W : 6 pin) 41 (BN : 34 pin)

40 (W : 8 pin) 48 (BN : 11 pin)
45 (W : 3 pin) 47 (BN : 6 pin)

46 (BN : 9 pin)
a04ef5c001ca
B. Paper edge sensor
25 (BN : 11 pin)
a04ef5c002ca
644
15.11 SD
bizhub PRO C6500

A. SD control board
19 (W : 4 pin)
18 (W : 2 pin)
17 (W : 8 pin) 10 (W : 3 pin) 12 (W : 8 pin) 9 (N.C.) 7 (W : 24 pin)
16 (W : 7 pin)
20 (W : 4 pin)
22 (N.C.)
SW3
24 (W : 2 pin)
23 (N.C.)
21 (N.C.)
5 (GY : 40 pin)
2 (W : 40 pin)
3 (W : 16 pin) 4 (GY : 32 pin) 6 (GY : 16 pin)

14 (W : 18 pin) 1 (W : 32 pin)
ON 1 : OFF ON 1 : OFF
2 : ON 2 : OFF
3 : ON 3 : ON
1 2 3 4 4 : ON 1 2 3 4 4 : ON
C6500 1050
15anf5c020nb
645
B. SD drive board
bizhub PRO C6500
101 (W : 6 pin) 153 (W : 36 pin)

144 (W : 30 pin) 164 (W : 8 pin)
148 (W : 6 pin)
141 (W : 15 pin) 154 (W : 12 pin)
143 (W : 6 pin) 165 (W : 14 pin)
147 (W : 8 pin) 162 (W : 6 pin)
142 (W : 11 pin) 155 (W : 8 pin)
146 (W : 22 pin) 157 (W : 12 pin) 156 (GY : 14 pin)
152 (GY : 12 pin)

145 (W : 36 pin) 140 (W : 40 pin) 158 (W : 6 pin)
150 (W : 4 pin)
120 (W : 32 pin) 170 (Y : 12 pin)
169 (W : 4 pin)
167 (W : 2 pin)
122 (W : 34 pin)
166 (W : 4 pin)
110 (W : 18 pin) 168 (W : 15 pin)
121 (W : 40 pin) 163 (W : 6 pin)
126 (W : 40 pin) 100 (W : 4 pin) 151 (W : 40 pin)

127 (W : 30 pin) 125 (W : 32 pin) 149 (W : 30 pin)
15anf5c021na
646
Field Service Ver1.0 Sep.2006 16. TIMING CHART
16. TIMING CHART
bizhub PRO C6500

16.1 Main body
A. Time chart when turning the power on
[1] [2] [3] [4] [5]

Item
F
Scanner motor (M1)
R
Exposure lamp (L1)
Fusing heater lamp/1 (L2)
Fusing heater lamp /2 (L3)
Fusing motor (M29)
Drum motor /Y (M14)
Drum motor /M (M15)
Drum motor /C (M16)
Drum motor /K (M17)
Transfer belt motor (M18)
Developing motor /Y (M20)
Developing motor /M (M21)
Developing motor /C (M22)
Developing motor /K (M23)
Polygon motor /Y (M3)
Polygon motor /M (M4)
Polygon motor /C (M5)
Polygon motor /K (M6)
LDB /Y (LASDB/Y)
LDB /M (LASDB/M)
LDB /C (LASDB/C
LDB /K (LASDB/K)
Paper lift motor /1 (M38)
Upper limit sensor /1 (PS30)
Dehumidifier heater (HTR)
a03uf5c801ca
[1] Sub power switch (SW2) ON

[2] Initial communication between overall control board (OACB) and printer control board (PRCB)
[3] Shading correction
[4] Fusing temperature reaches the predetermined level
[5] End of warm-up
647
bizhub PRO C6500
648
Item
Paper feed motor (M41)

Paper feed clutch /1 (MC7)
Pre-registration clutch /1 (MC8)
16. TIMING CHART
Paper feed sensor /1 (PS29)

Vertical conveyance sensor (PS50)
Intermediate conveyance sensor /1 (PS27)
Intermediate conveyance sensor /2 (PS28)
Registration sensor (PS22)
Intermediate conveyance clutch /1 (MC13)
V TOP
Loop motor (M31)
Registration motor (M30)
Fusing motor (M29) /F
Fusing motor (M29) /R
Fusing paper exit sensor (PS17)
Paper exit sensor (PS13)
Reverse/exit sensor (PS19)
ADU stop sensor (PS20)
ADU reverse sensor (PS21)
ADU conveyance sensor (PS61)
ADU pre-registration sensor (PS23)
Paper exit solenoid (SD4)
ADU loop motor F

(M57) R
ADU reverse motor F

(M32) R
ADU gate solenoid (SD10)
ADU conveyance clutch /1 (MC1)
ADU conveyance clutch /2 (MC2)
ADU pre-registration clutch (MC18)
Reverse/exit motor F
(M33) R
Print start signal
a03uf5c802ca
B. Full color, life size, DF two single sided originals, duplex printing, feeding from paper feed tray/1
16.2 DF
No paper sensor (PS304)

Registration clutch (MC301)
H
F
Paper feed L
motor (M301)
L
R
H
F
Conveyance L
motor (M302) R
H

A. A4, life size, single sided original, reversed paper exit
H
F
Reverse/exit L
motor (M303)
L
R
H
Reverse solenoid (SD302)
Print start signal
a052f5c003ca
16. TIMING CHART
649
bizhub PRO C6500
bizhub PRO C6500
650
16. TIMING CHART
No paper sensor (PS304)
H
F
Paper feed L
motor
(M301) L
R
H
F
Convey-
ance motor L
(M302) R
B. A4, life size, double sided original, 3 originals
H
F
Reverse/ L
exit motor
(M303) L
R
H
Reverse solenoid (SD302)
Print start signal
a052f5c004ca
16.3 PF
Time (sec)
0 1 2 3 4 5 6 7 8 9
A. Tray 5, A4, 2 originals
Item
Paper feed sensor /2 (PS10))
Horizontal conveyance sensor /1 (PS18)
Pre-registration sensor (PS20)
Separation clutch /2 (MC5)
Paper feed clutch /2 (MC4)
Pick-up solenoid /2 (SD5)
Horizontal conveyance clutch /1 (MC10)
Pre-registration clutch (MC12)
Horizontal conveyance clutch /2 (MC11)
Main body: Paper exit sensor (PS13)
Print start signal
a03xf5c007ca
16. TIMING CHART
651
bizhub PRO C6500
bizhub PRO C6500
652
16.4 LU
16. TIMING CHART
Paper feed clutch (MC101)
Pick-up solenoid (SD100)

A. A4, single sided, feeding two originals
Loop Loop
Paper feed sensor (PS106)

Intermediate conveyance sensor /

1 (PS27)

2 (PS28)
V-TOPsignal
Print start signal
a03wf5c800ca
Paper feed clutch (MC101)
Pick-up solenoid (SD100)

B. A3, single sided, feeding two originals
Loop Loop
Paper feed sensor (PS106)

1 (PS27)

2 (PS28)
V-TOP signal
Print start signal
a03wf5c801ca
16. TIMING CHART
653
bizhub PRO C6500
16. TIMING CHART Field Service Ver1.0 Sep.2006
16.5 FD
bizhub PRO C6500
A. Letter fold-in, A3, 2 originals, 2 copies, sub tray paper exit
Time (sec)
Item 0 1 2 3 4 5 6 7 8 9
Main body paper exit sensor (PS3)
Entrance conveyance motor (M1)
Punch conveyance motor (M2)
Punch registration motor (M13)
Alignment plate motor (M12) F

R
Punch drive motor (M10)
1st folding motor (M4)
1st folding release motor (M14)
2nd folding motor (M5)
2nd folding release motor (M15)
3rd folding motor (M6)
3rd folding release motor (M16)
Intermediate conveyance motor (M3)
Main tray paper exit motor (M17)
Roller solenoid /1 (SD5)
Folding gate solenoid (SD15)
FD entrance sensor (PS1)
Punch conveyance sensor (PS5)
Punch registration sensor (PS6)
1st folding conveyance sensor (PS51)
2nd folding conveyance sensor (PS53)
S size conveyance sensor (PS58)
Intermediate conveyance sensor (PS13)
Main tray paper exit sensor (PS18)
Sub tray paper exit sensor (PS16)
Main body paper exit sensor (PS3) ON

fd501fs5017c
654
B. Letter fold-out, A3, 2 originals, 2 copies, sub tray paper exit
bizhub PRO C6500

Time (sec)
Item 0 1 2 3 4 5 6 7 8 9 10

R

fd501fs5018c
655
C. Double parallel, A3, 2 originals, 2 copies, sub tray paper exit

bizhub PRO C6500
Time (sec)
Item 0 1 2 3 4 5 6 7 8 9

R

fd501fs5019c
656
D. Folding, A3, 2 originals, 2 copies, sub tray paper exit
bizhub PRO C6500

Time (sec)
Item 0 1 2 3 4 5 6 7 8 9

R

fd501fs5020c
657
E. Gate fold, A3, 2 originals, 2 copies, sub tray paper exit

bizhub PRO C6500
Time (sec)
Item 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

R

fd501fs5021c
658
F. Z-fold, A3, 2 originals, 2 copies, sub tray paper exit
bizhub PRO C6500

Time (sec) 0 1 2 3 4 5 6 7 8 9
Item

R

fd501fs5022c
659
G. PI cover insertion, A4, 2 originals, 2 copies, sub tray paper exit

bizhub PRO C6500
Time (sec) 0 1 2 3 4 5 6
Item

R

Start button ON fd501fs5023c
660
H. Punch, A4, 2 originals, 2 copies, sub tray paper exit
bizhub PRO C6500

Time (sec) 0 1 2 3
Item

R

fd501fs5024c
661
bizhub PRO C6500
662
16.6 LS
16. TIMING CHART
Time (sec) 0 1 2 3 4
Item
Entrance sensor (PS4)
Conveyance motor 1000 mm/s
(M2) 490 mm/s
Sub tray exit motor 1000 mm/s
(M3) 490 mm/s
Coupling conveyance motor (M6)
Grip conveyance 1300 mm/s
motor (M4) 1000 mm/s
490 mm/s
Grip conveyance home sensor (PS5)
Alignment motor (M7)
Alignment plate home sensor (PS12)
A. A4, straight mode, 3 originals, 1 copy set
Shift unit motor (M5)

Shift unit home sensor (PS11)
1st gate solenoid (SD1)

2nd gate solenoid (SD10)
Front stopper Latch ON
solenoid (SD9) Latch OFF
Rear stopper Latch ON
Job partition Latch ON
Paper press solenoid /1 (SD6)
Conveyance sensor /1 (PS7)

Coupling exit sensor (PS18)
Sub tray exit sensor (PS10)
ls502fs5009c
Time (sec) 0 1 2 3 4
Item
(M2) 490 mm/s

(M3) 490 mm/s
490 mm/s
B. A3, shift mode, 2 originals, 2 copies set



ls502fs5010c
16. TIMING CHART
663
bizhub PRO C6500
bizhub PRO C6500
664
16. TIMING CHART
Time (sec) 0 1 2 3 4
Item
(M2) 490 mm/s
(M3) 350 mm/s
490 mm/s
C. A4, Sub tray mode, 3 originals, 1 copy set


ls502fs5011c
Time (sec) 0 1 2 3 4
Item
(M2) 490 mm/s

(M3) 490 mm/s
490 mm/s
D. A4, tandem mode, 3 originals, 1 copy set



ls502fs5012c
16. TIMING CHART
665
bizhub PRO C6500
bizhub PRO C6500
666
16.7.1
16.7 FS
Time (sec)
16. TIMING CHART
Item 0 1 2 3 4 5 6
FS-503
Signal while in FS operation
Tray up down motor (M3)
Alignment motor /Fr (M22)
Alignment motor /Rr (M5)
Stack assist guide motor (M24)
Paper exit opening motor (M8)
Rear stopper motor (M26)

A. Sort, A4, 2 originals, 2 copies, Single side
Intermediate roller open close motor (M25)
Stacker entrance motor (M13)
Main tray exit motor (M7)
Intermediate roller release solenoid (SD7)
Main body side paper exit sensor (PS3)
FNS entrance sensor (PS4)
Stacker entrance sensor (PS5)
Stacker empty sensor (PS20)
Main tray exit sensor (PS10)
Counter reset sensor (PS15)
Start button ON
fs503fs5010c
Time (sec)
Item 1 2 3 4 5 6


B. Sub tray, A4, 2 original, 2 copies, single side
Sub tray exit motor (M6)

H
fs503fs5011c
16. TIMING CHART
667
bizhub PRO C6500
bizhub PRO C6500
668
Time (sec)
Item 1 2 3 4 5 6
16. TIMING CHART

C. Staple, A4, 2 originals, 2 copies, single side
Sub tray exit motor (M6)
fs503fs5012c
16.7.2
FS-607
Item
FNS conveyance 930 mm/s

drive motor (M1) 400 mm/s

Shift roller motor (M2)
Shift roller home sensor (PS18)
Paper exit opening solenoid (SD4)
A
Paper exit roller 253 mm/s
motor (M7) 400 mm/s
Tray upper limit sensor (PS2)
Main tray up down UP
motor (M3) DOWN
A. Sort, A4, 2 originals, 3 copies, Single side
FS operation start signal ON Copy 1 Page 1 Copy 1 Page 2 Copy 2 Page 1
Item

930 mm/s FNS conveyance
400 mm/s drive motor (M1)
Shift roller motor (M2)
Shift roller home sensor (PS18)
253 mm/s Paper exit roller
A 400 mm/s motor (M7)
Tray upper limit sensor (PS2)
UP Main tray up down
DOWN motor (M3)
Copy 2 Page 2 Copy 3 Page 1 Copy 3 Page 2
a04df5c800ca
16. TIMING CHART
669
bizhub PRO C6500
bizhub PRO C6500
670
Item
FNS conveyance motor (M1)
Bypass gate solenoid (SD5)
16. TIMING CHART

Paper assist motor (M51)
Paper assist solenoid (SD51)
Alignment motor / Close
Up (M5) Open
Stapler movement motor (M11)
Stapler, clincher motor home sensor /Fr (M14, M15)
A
Stapler, clincher motor home sensor /Rr (M9, M10)
Paper exit belt home sensor (PS9)
950 mm/s
Paper exit roller
motor (M7) 670 mm/s
280 mm/s
Stapler paper exit upper limit sensor (PS7)
Main tray up down UP
motor (M3) DOWN
Print start signal Copy 1 Page 1 Copy 1 Page 2 Copy 1 Page 3 Copy 1 Page 9 Copy 1 Page 10 Copy 1 Page 11 Copy 2 Page 1 Copy 2 Page 2 Copy 2 Page 3 Copy 2 Page 4
Item
B. 2 flat stitching staples, A4, 11 originals, 2 copies, Single side
Paper assist motor (M51)

Paper assist solenoid (SD51)
Close Alignment motor /
Open Up (M5)
Stapler movement motor (M11)
A
950 mm/s
Paper exit roller
670 mm/s motor (M7)
280 mm/s
Stapler paper exit upper limit sensor (PS7)
UP Main tray up down
DOWN motor (M3)
a04df5c801ca
Item
Stacker entrance motor (M13) 930 mm/s
500 mm/s
Alignment home sensor /Up (PS8)
Close
Alignment motor /Up (M5)
Open
Alignment home sensor /Lw (PS24)

Close
Alignment motor /Lw (M16)
Open
A
Saddle stitching stopper home sensor (PS23)
Stopper (M18) Down
Up
Tri-folding gate sole- 400 mm/s
noid (M20) 80 mm/s
Folding paper exit sensor (PS25)
Folding knife motor (M19)
Folding knife home sensor (PS22)
Folding pass-through sensor (PS26)
Paper exit home sensor (PS12)
Flat stitching stopper release solenoid (SD7, SD8)
Print start signal Copy 1 Page 1 Copy 1 Page 2 Copy 1 Page 3
Item
C. Saddle stitching, A4S, 3 originals, 2 copies, Single side

930 mm/s Stacker entrance motor (M13)
500 mm/s
Alignment home sensor /Up (PS8)
Close
Open
Alignment home sensor /Lw (PS24)
Close
Open
A
Saddle stitching stopper home sensor (PS23)
Down Stopper (M18)
Up
400 mm/s Tri-folding gate solenoid
80 mm/s (M20)
Paper exit home sensor (PS12)
a04df5c802ca
16. TIMING CHART
671
bizhub PRO C6500
bizhub PRO C6500
672
Item
Paper exit roller motor (M7)

Gate motor (M12)
16. TIMING CHART
Close
Open
Close
Open
930 mm/s
500 mm/s
A
Down
Stopper (M18)
Up
Tri-folding gate solenoid (SD6)
Tri-folding gate solenoid (M20)
Print start signal

D. Tri-folding, A4S, 3 originals, 2 copies, Single side
Item
Gate motor (M12)
Close
Open
Close
Open
930 mm/s Stacker entrance motor
500 mm/s (M13)
A
Down
Stopper (M18)
Up
Tri-folding gate solenoid (SD6)
Tri-folding gate solenoid (M20)
a04df5c803ca
16.8 PI
Item

(M203) 670 mm/s
Transfer clutch /Lw (MC202)
Tray lift motor /Lw (M202)
Tray upper limit sensor /Lw (PS209)
Pick-up solenoid /Lw (SD202)
PI paper feed pre-require
PI paper feed require
Paper entrance sensor /Lw (PS206)
Close
Open
Stapler motor /Fr (M14)
Clincher motor /Fr (M15)
Gate motor (M12)
Print start signal

A. PI auto paper feeder (lower tray), 2 flat stitching staples, A4, 2 originals, 2 copies, Single side
15jff5c800na
16. TIMING CHART
673
bizhub PRO C6500
bizhub PRO C6500
674
16.9.1
16.9 PK
16. TIMING CHART
PK-512
Item

Gate motor (M12)
Registration shutter motor (M303)
Registration shutter home sensor (PS307)
Punch motor (M301)
Punch home sensor (PS301)

Up (M5) Open
Stapler motor /Fr (M14)
Clincher motor /Fr (M15)

A. Punch, 2 flat stitching staples, A4, 2 originals, 3 copies, Single side
Print start signal
15knf5c800na
16.9.2
PK-513
Item

Gate motor (M12)
Registration shutter motor (M303)
Registration shutter home sensor (PS307)
Paper size sensor (PS305)
Punch shift motor Fr
(M302) Rr
Punch motor (M301)
Punch home sensor (PS301)

Up (M5) Open
Stapler motor /Fr (M14) clincher motor /Fr (M15)
Stapler motor /Rr (M9) clincher motor /Rr (M10)
A. Punch, 2 flat stitching staples, A4, 2 originals, 3 copies, Single side
Print start signal
15kjf5c800na
16. TIMING CHART
675
bizhub PRO C6500
bizhub PRO C6500
676
16.10 SD
16. TIMING CHART
Time (sec)
0 1 2 3 4 5 6 7 8 9 10 11
Item
Horizontal conveyance motor (M2)
Entrance gate solenoid (SD1)

A. Coupling conveyance, A4, 3 sheets of paper, 2 set
Horizontal conveyance exit sensor (PS4)
Main body start signal
15anf5c800na
Time (sec)
Item 0 1 2 3 4 5 6 7 8 9 10 11

B. Subtray exit, A4, 3 sheets of paper, 2 set
Horizontal conveyance motor (M2)
Entrance gate solenoid (SD1)
Horizontal conveyance gate solenoid (SD3)
Subtray exit sensor (PS11)
Roller release solenoid /4 (SD4)
15anf5c801na
16. TIMING CHART
677
bizhub PRO C6500
C. Overlap tri-folding, A4S, 3 sheets of paper, 3 set

bizhub PRO C6500
Time (sec)
0 1 2 3 4 5 6 7 8 9 10 11 12
Item

Right angle F
conveyance motor
(M6) R
F
Overlap motor (M13)
R
Right angle conveyance gate solenoid (SD2)


Right angle conveyance sensor /1 (PS5)

Folding entrance motor (M3)
H
Folding conveyance
motor (M4) L
R
Folding main scan F
alignment motor /Fr
(M7) R
Folding sub scan F
alignment exit motor
(M8) R
Folding main scan F
alignment motor /Rr
A
(M14) R
F
1st folding blade motor 1st folding
(M18) R
2nd folding blade F 2nd

motor (M19) R folding
Tri-folding exit clutch (CL1)
Folding entrance sensor (PS60)

Folding sensor /1 (PS7)
Folding passage sensor (PS8)
Tri-folding exit sensor (PS9) Exit
Folding main scan alignment home sensor /Fr1 (PS18)
Folding main scan alignment home sensor /Rr (PS19)

1st folding blade home sensor /1 (PS20)
2nd folding blade home sensor /1 (PS22)

Folding exit home sensor

(PS24)
Folding sub scan alignment home sensor (PS56)
15anf5c802na
678
bizhub PRO C6500

Time (sec)
13 14 15 16 17 18 19 20 21 22
Item
F Right angle
conveyance motor
R (M6)
F
Overlap motor (M13)
R



Folding entrance motor (M3)
H
Folding conveyance
L motor (M4)
R
F Folding main scan

alignment motor /Fr
R (M7)
F Folding sub scan
alignment exit motor
R (M8)
F Folding main scan
A alignment motor /Rr
R (M14)
F
1st folding blade motor
1st folding 1st folding (M18)
R
F 2nd folding blade

2nd 2nd motor (M19)
folding folding R
Tri-folding exit clutch (CL1)
Folding entrance sensor (PS60)

Folding passage sensor (PS8)
Exit Exit Tri-folding exit sensor (PS9)


Folding main scan alignment home sensor /Rr (PS19)

Folding exit home sensor

(PS24)
Folding sub scan alignment home sensor (PS56)
15anf5c803na
679
D. Saddle stitching (trimmer), A3, 5 sheets of paper, 2 set

bizhub PRO C6500
Time (sec)
Item
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Right angle F
conveyance motor (M6) R
F
Overlap motor (M13)
R
Folding conveyance F
motor (M4) R
Folding main scan align- F
ment motor /Fr (M7) R
H
Folding sub scan
alignment exit motor L
(M8) R
Folding main scan align- F
ment motor /Rr (M14) R
1st folding blade F
motor (M18) Folding Folding Folding Folding
R
Guide shaft motor (M25)
Saddle stitching align- F
ment motor /Rt (M9) R
Bundle arm motor F
(M10) R
F
Bundle clip motor (M11)
R
Saddle stitching align- F
ment motor /Lt (M16) R
A
Clincher up down motor F
(M20) R
Saddle stitching press motor (M21)
Bundle arm rotation F
motor (M22) R
Bundle arm assist F
motor (M26) R
Stapler motors /Rt (M29), /Lt (M30) Staple
Clincher solenoids /Rt (SD9), /Lt (SD10)
Bundle sensor /1 (PS14)
F
Bundle exit motor (M5)
R
Bundle registration F
motor (M12) R
Bundle press F
movement motor (M17) R
Bundle press F
motor (M23) R
Bundle press stage up F
down motor (M24) R
Bundle registration plate home sensor (PS16)
Bundle press stage up down limit sensor (PS45)
Trimmer registration sensor (PS55)
Bundle exit sensor /2 (PS57)
Trimmer blade motor F
(M31) R
Trimmer press motor F
(M32) R
15anf5c804na
680
bizhub PRO C6500

Time (sec)
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Item
F Right angle convey-
R ance motor (M6)
F
Overlap motor (M13)
R
F Folding conveyance
R motor (M4)
F Folding main scan align-

R ment motor /Fr (M7)
H
Folding sub scan
L alignment exit motor
R (M8)
F Folding main scan align-

R ment motor /Rr (M14)
Folding F 1st folding blade

R motor (M18)
Guide shaft motor (M25)
F Saddle stitching align-
R ment motor /Rt (M9)
F Bundle arm motor

R (M10)
F Bundle clip motor (M11)

R
F Saddle stitching align-
R ment motor /Lt (M16)
A
F Clincher up down motor
R (M20)
Saddle stitching press motor (M21)
F Bundle arm rotation
R motor (M22)
F Bundle arm assist
R motor (M26)
Staple Stapler motors /Rt (M29), /Lt (M30)

Clincher solenoids /Rt (SD9), /Lt (SD10)
F
Bundle exit motor (M5)
R
F Bundle registration
R motor (M12)
F Bundle press
R movement motor (M17)
F Bundle press
R motor (M23)
F Bundle press stage up
R down motor (M24)

Bundle registration plate home sensor (PS16)
Bundle press stage up down limit sensor (PS45)
Trimmer registration sensor (PS55)
Exit Exit Bundle exit sensor /2 (PS57)
F Trimmer blade motor
Trim Trim R (M31)
F Trimmer press motor
R (M32)
15anf5c805na
681
bizhub PRO C6500
Blank page
682
I
L
F
K
E
B
A
H
D
C
M
Plug
130-5
130-1
FT16 AC_H
(RL1 FT)
#187 T0.5
1
1
130-2 147-1
FT17 AC_N
#250(BK)T0.8
130-3 148-1
FT18 AC_N
Y/G
FT1
FT2
#250(BK)T0.8
17.1 Main body 1/12
130-4 147-2
FT19 AC_N
#187(W)T0.5
147-2
130-6 FT17
CBR/2
CBR/1
147-1
RY1
FT19
Circuit breaker/2
Circuit breaker/1
24V1
FT3
FT4
Main relay
2
2
158-4 157-1 SGND
BT-1
BT-3
BT-2
BT-4
130-A1 - A10 158-3 157-2 L4_CONT
ACDB
FT6
FT5
130-A2 - A9 158-2
FUSCB/1 157-3 L2_CONT
130-A3 - A8 158-1 157-4 5V2
NF
130-A4 - A7
148-2
Noise filter
130-A5 - A6 FT18
148-1
130-A6 - A5
FT7
FT8
FT20
130-A7 - A4
3
3
T0.5
130-A8 - A3
FT15
EUROPE ONLY
159-4 157-5 SGND
(RL1 FT)
BT-1
BT-3
BT-2
BT-4
130-A9 - A2
501
159-3 157-6 L5_CONT
130-A10- A1
159-2
AC(H)
157-7 L3_CONT
130-B1 - B9 FUSCB/2 159-1 157-8 5V2
130-B2 - B8
120-1
130-B3 - B7
120-2
130-B4 - B6
130-B5 - B5 120-3
130-B6 - B4
FT9
4
4
FT11
130-B7 - B3
AC(N)
130-B8 - B2
130-B9 - B1
SW1
SW3
131-1
Main power switch
148-2
RY2
131-2
Dehumidifier heater switch
FT20 AC_N
FT10
FT12
24V1
#187(W)T0.5
Sub relay
131-3
F/G
5
5
131-4
128
121-1
131-A1 - A7 146-1 142-1
121-2
131-A2 - A6 146-2 142-2 HTR
121-3
131-A3 - A5
121-4
131-A4 - A4
Dehumidifier heater
121-5
130 132
131-A5 - A3
121-6
131-A6 - A2
121-7
131-A7 - A1
121-8
6
6
131-B1 - B6
121-9
131-B2 - B5
131 133
121-10
131-B3 - B4
131-B4 - B3
131-B5 - B2
23
153-1 24V1
131-B6 - B1
153-2 24V2
111
24
153-3 PGND
153-4 PGND
112
150-14 FSET_LL
129
150-13 FSET_LH
7
7
150-12 FTEMP4_2
358-1-6
150-11 FTEMP4_1 643-6 24V
358-2-5
150-10 FTEMP3_3 643-5 24V
358-3-4
643-4 RLM1_/B 1st transfer pressure
150-9 FTEMP3_2 358-4-3
M19
643-3 RLM1_B / release motor

358-5-2
150-8 FTEMP3_1 643-2 RLM1_/A
358-6-1
150-7 FSET_UL 643-1 RLM1_A
150-6 FSET_UH 599-6-1 589-3 24V

569-1 24V2
599-5-2 589-9 24V
150-5 FTEMP2_2 569-2 24V2
599-4-3 589-1
8
569-3 HAIMT_A
8
150-4 FTEMP2_1 599-3-4 589-5 Paper exit motor

M54
569-4 HAIMT_/A
150-3 FTEMP1_3 599-2-5 589-7
569-5 HAIMT_B
599-1-6 589-11
150-2 FTEMP1_2 569-6 HAIMT_/B
150-1 FTEMP1_1
598-6-1 590-3 24V
500-1A AREG_CONT
569-7 24V2
598-5-2 590-9 24V
500-2A FLS_SIG 569-8 24V2
598-4-3 590-1
151-1 5V 152-9 5V 569-9 DECMT_A
500-3A ADUS_SIG 598-3-4 590-5 Decurler motor
M55
151-2 GND 152-8 SGND 569-10 DECMT_/A

598-2-5 590-7
500-4A ADU_TXD
569-11 DECMT_B
151-3 H_CONT 152-7 H_CONT 598-1-6 590-11
500-5A ADU_RXD 569-12 DECMT_/B
101-2 NC
151-4 MRL_DRV 152-6 MRL_DRV

500-6A GND
101-3 AC(N)
101-1 AC(H)
9
9
151-5 L2_DRV 152-5 L2_DRV 160-3-1

500-7A ADUP_SIG 155-1 MRL(+)
151-6 L3_DRV 152-4 L3_DRV (PGND) 160-2-2
500-8A ADUH_SIG 155-2 MRL_DRV
1
151-7 L4_DRV 152-3 L4_DRV (24VIN) 160-1-3 102-1 12V2

500-9A BMAX_SIG
155-3 N.C
2
151-8 L5_DRV 152-2 L5_DRV 102-4 SGND

500-10A REG_SIG
3
151-9 L6_DRV 152-1 L6_DRV 102-2 REM/1

500-11A ADUR_SIG
4
102-3 AC_OFF
500-12A FEXT_SIG 357-1 GND 642-18 GND
5
102-5 SGND
500-13A FD_OPEN 357-2 RESET 642-17 RESET
502
6
102-6 5V1
500-1B HAN_SIG1 357-3 RLMT_CW 642-16 RLMT_CW
500-2B HAN_SIG2
7
357-4 RLMT_EN 642-15 RLMT_EN 103-1 24V1

10
10
500-3B REV_SIG
8
357-5 RLMT_CLK 642-14 RLMT_CLK 103-2 3.3V2

500-4B BPNF_SIG
9
357-6 GND 642-13 GND 103-3 3.3V2

500-5B FRL_SIG
10
357-7 EXT_VREF 642-12 EXT_VREF 103-4 3.3V1

500-6B 12V
11
357-8 EXT_CWB 642-11 EXT_CWB 103-5 5V2

500-7B DECH_SIG
12
357-9 EXT_ENA 642-10 EXT_ENA 103-7 PGND

500-8B SSD_RXD
13
357-10 EXT_CLK 642-9 EXT_CLK 103-8 SGND

500-9B SSD_TXD
14
357-11 GND 642-8 GND 103-9 SGND

500-10B FMT_CLK
15
357-12 DEC_VREF 642-7 DEC_VREF 103-10 SGND

500-11B REG_CONT
16
357-13 DEC_CWB 642-6 DEC_CWB 103-11 SGND

11
11
500-12B MCL1_24V
17
357-14 DEC_ENA 642-5 DEC_ENA 103-6 5V2

500-13B ADU_LOCK
18
357-15 DEC_CLK 642-4 DEC_CLK 103-12 SGND
357-16 5V 642-3 5V
19
357-17 5V 642-2 5V 104-1 24V1

20
357-18 5V 642-1 5V 104-6 PGND

21
104-5 12V1
122-2
25
22
104-10 SGND
122-3
26
23
104-4 24V1
122-4
27
24
122-1 104-9 PGND

12
12
122-5
28
104-2 24V1
122-6 122-10
DCPS/1(1/2)
29
104-7 PGND
122-7
30
123-2
33
122-8 123-1
31
104-3 24V1
123-3
34
122-9
32
123-4 123-10
35
PRCB(1/6)
104-8 PGND
123-5
36
123-6
37
123-7
38
123-8
13
13
39
123-9
40
L
F
K
E
B
A
H
D
C
M
bizhub PRO C6500

17. OVERALL WIRING DIAGRAM Field Service Ver1.0 Sep.2006
bizhub PRO C6500
Main body location list

Symbol Part name Location
ACDB AC drive board 1-F
CBR/1 Circuit breaker /1 2-A
CBR/2 Circuit breaker /2 2-B
DCPS/1 DC power supply /1 9-A
FUSCB/1 Fusing control board /1 2-H
FUSCB/2 Fusing control board /2 3-H
HTR Dehumidifier heater 5-C
M19 1st transfer pressure/release motor 7-D
M54 Paper exit motor 8-C
M55 Decurler motor 8-C
NF Noise filter 2-A
PRCB Printer control board 7-K
RY1 Main relay 2-F
RY2 Sub relay 4-F
SW1 Main power switch 4-A
SW3 Dehumidifier heater switch 4-D
I
L
F
K
E
B
A
H
D
C
M
401-1B-16B 402-1-13 403-1
41
400-15A 5V 105-1 5V2
401-2B-15B 402-2-12 403-2
42
459-4B GND 400-14A NOFEED1 Paper feed sensor/1 105-2 5V2
PS29
401-3B-14B 402-3-11 403-3
14
14
43
459-3B PSFAN_HL1 400-13A GND 105-3 5V2
401-4B-13B 402-4-10 404-1
44
459-2B PSFAN_ER1 400-12A 5V 105-6 SGND
401-5B-12B 402-5-9 404-2
Upper limit sensor/1
45
459-1B PSFAN_DR1 400-11A UPLIMIT1 105-7 SGND
PS30
401-6B-11B 402-6-8 404-3
46
400-10A GND 105-8 SGND
401-7B-10B 402-7-7 405-1
17.2 Main body 2/12
47
400-9A 5V 105-4 5V2
459-12A 5V2 401-8B-9B 402-8-6 405-2 Paper empty
48
400-8A NOPAPER1 105-9 SGND
459-11A NOPAPER4
PS31
401-9B-8B 402-9-5 405-3 sensor/1
49
400-7A GND 105-5 5V2
459-10A GND
401-10B-7B 402-10-4 406-1
50
400-6A T1MC24V 105-10 SGND
459-9A 3.3V3
401-11B-6B 402-11-3 406-2 Paper feed clutch/1
MC7
51
459-8A PAPERVR4 400-5A PSUPMC1 106-1 5V2
15
15
401-12B-5B 402-12-2 407-1
52
459-7A GND 400-4A T1MC24V 106-7 SGND
Pre-registration
401-13B-4B 402-13-1 407-2
53
MC8
459-6A 5V2 400-3A PFEEDMC1 clutch/1 106-2 5V2
54
459-5A T4PSIZ1 401-14B-3B 566-1-2 408-1 106-8 SGND
400-2A T1MC24V
55
401-15B-2B 566-2-1 408-2 Pick-up solenoid/1 106-3 5V2
459-4A GND
SD7
400-1A PUSD1
56
459-3A 5V2 401-16B-1B 106-5 12V
DCPS/1(2/2)
57
106-6 24V1
TRAY1
459-2A T4PSIZ2 400-15B N.C
401-1A-14A 410-1
58
459-1A GND 106-9 SGND

400-14B 5V2
401-2A-13A 410-2 Paper near empty
59
106-11 SGND
400-13B T1QUANT
sensor/1
PS32
401-3A-12A 410-3
60
106-12 PGND
16
16
400-12B SGND
442-18 5V2 401-4A-11A 411-1
61
106-4 5V2
442-17 GND 400-11B 5V2
401-5A-10A 411-2 Paper size
62
442-16 PSMT_CNT 106-10 SGND

400-10B T1PSIZE1
sensor/Fr1
PS33
442-15 PSMT_CLK 401-6A-9A 411-3
400-9B SGND
128
442-14 PSMT_CW
129
401-7A-8A 412-1
442-13 PSMT_ER 400-8B 5V2
442-12 PSMT_H/L 400-7B T1PSIZE2
sensor/Rr1
PS34
401-9A-6A 412-3
400-6B SGND
401-10A-5A 409-1-5 413-3
400-5B 3.3V
401-11A-4A 409-2-4 413-2
110-2 N.C
400-4B PAPERVR1 Paper size VR/1
VR1
110-3 AC(N)
110-1 AC(H)
401-12A-3A 409-3-3 413-1
17
17
400-3B SGND
442-11 5V2 401-13A-2A 409-4-2
400-2B T1DET(H)
442-10 TONERDET 401-14A-1A 409-5-1
63
400-1B SGND 111-1 24V2-1

442-9 SGND
64
111-5 PGND
415-1B-16B 416-1-13 417-1
65
442-8 MCL1_24V 414-15A 5V2 111-2 24V2-1

415-2B-15B 416-2-12 417-2
66
442-7 MC1_DRV 414-14A NOFEED2 Paper feed sensor/2 111-3 24V2-1

PS35
415-3B-14B 416-3-11 417-3

67
442-6 5V2 414-13A GND 111-6 PGND

415-4B-13B 416-4-10 418-1
68
442-5 NOFEED 414-12A 5V 111-7 PGND

415-5B-12B 416-5-9 418-2
69
442-4 GND 414-11A UPLIMIT2 Upper limit sensor/2 111-4 24V2-1

PS36
18
18
415-6B-11B 416-6-8 418-3

70
442-3 5V2 414-10A GND 111-8 PGND

415-7B-10B 416-7-7 419-1
442-2 FEEDOPEN 414-9A 5V 127-2
71
415-8B-9B 416-8-6 419-2 Paper empty 127-1

442-1 GND 414-8A NOPAPER2 127-3 112-1 24V2-2
72
PS37
415-9B-8B 416-9-5 419-3 sensor/2

414-7A GND 127-4
415-10B-7B 416-10-4 420-1
414-6A T2MC24V 127-6
73
464-20B 24V2 415-11B-6B 416-11-3 420-2 Paper feed clutch/1 127-5

112-2 24V2-2
MC9
414-5A PSUPMC2 127-7

74
464-19B TR1_DRV
415-12B-5B 416-12-2 421-1 127-8
414-4A T2MC24V Pre-registration
415-13B-4B 416-13-1 421-2 128-2
clutch/2
75
MC10
464-18B 5V2 414-3A PFEEDMC2

128-1
128-3 112-6 PGND
500
415-14B-3B 567-1-2 422-1
76
19
19
464-17B TONERDET 414-2A T2MC24V

415-15B-2B 567-2-1 422-2 Pick-up solenoid/2 128-4
SD8
464-16B GND 414-1A PUSD2

415-16B-1B 128-6
77
128-5
128-7 112-7 PGND
78
TRAY2
464-15B SIN2_2 414-15B N.C

415-1A-14A 424-1 128-8
464-14B SOUT2_2 414-14B 5V2
415-2A-13A 424-2 Paper near empty
79
464-13B GND 414-13B T2QUANT 112-3 24V2-2

sensor/2
PS38
415-3A-12A 424-3
80
464-12B LTSCLCNT 414-12B SGND 112-8 PGND

415-4A-11A 425-1
81
464-11B LTRCLCNT 414-11B 5V2 112-4 24V2-2

82
464-10B LTSSDCNT 414-10B T2PSIZE1 112-5 24V2-2

sensor/Fr2
PS39
415-6A-9A 425-3
20
20
83
464-9B PF_HTROFF 414-9B SGND 112-9 PGND

415-7A-8A 426-1
84
464-8B GND 414-8B 5V2 112-10 PGND

464-7B LTSO_SIG 414-7B T2PSIZE2 125-2
85
sensor/Rr2
PS40
415-9A-6A 426-3 125-1

464-6B LTPR_SIG 414-6B SGND 125-3 113-1 24V2-2
86
415-10A-5A 423-1-5 427-3

464-5B LTNP_SIG 414-5B 3.3V 125-4
87
415-11A-4A 423-2-4 427-2

464-4B PF_FRSIG2 414-4B PAPERVR2
Paper size VR/2 125-5
VR2
88
415-12A-3A 423-3-3 427-1

464-3B PF_FRSIG1 414-3B SGND
415-13A-2A 423-4-2 125-6
89
464-2B LTCCLCNT 414-2B T2DET(H)

415-14A-1A 423-5-1 125-7 125-10
90
464-1B GND 414-1B SGND 113-2 24V2-2

125-8
21
21
91
125-9
429-1B-16B 430-1-13 431-1
92
428-15A 5V2
429-2B-15B 430-2-12 431-2
428-14A NOFEED3 Paper feed sensor/3
PS41
429-3B-14B 430-3-11 431-3

DCPS/2
428-13A GND
429-4B-13B 430-4-10 432-1 126-2
93
428-12A 5V2 126-1

429-5B-12B 430-5-9 432-2 126-3 113-6 PGND
94
428-11A UPLIMIT3 Upper limit sensor/3

PS42
429-6B-11B 430-6-8 432-3 126-4

95
428-10A GND
429-7B-10B 430-7-7 433-1 126-5
96
428-9A 5V2
429-8B-9B 430-8-6 433-2 Paper empty
428-8A NOPAPER3 126-6
97
22
22
sensor/3
PS43
429-9B-8B 430-9-5 433-3

428-7A GND 126-7
98
PRCB(2/6)
126-10
429-10B-7B 430-10-4 434-1 126-8 113-7 PGND
428-6A T3MC24V
464-20A PF_CHSIG4 429-11B-6B 430-11-3 434-2 Paper feed clutch/2 126-9
MC11
428-5A PSUPMC3
99 100
464-19A PF_CHSIG3 429-12B-5B 430-12-2 435-1

428-4A T3MC24V Pre-registration
464-18A PF_CHSIG2 429-13B-4B 430-13-1 435-2
clutch/3
MC12
428-3A PFEEDMC3
464-17A PF_CHSIG1
429-14B-3B 568-1-2 436-1
101
113-3 24V2-2
464-16A PF_NPSIG1 428-2A T3MC24V
429-15B-2B 568-2-1 436-2 Pick-up solenoid/3
102
113-8 PGND
SD9
464-15A PF_NFSIG1 428-1A PUSD3

429-16B-1B
103
113-4 24V2-2
TRAY3
464-14A PF_PUSD1
23
23
104
113-5 24V2-2
428-15B N.C
464-13A PF_CHCL6
429-1A-14A 438-1 113-9 PGND
428-14B 5V
464-12A PF_CHCL5 Paper near empty
429-2A-13A 438-2
105 106
113-10 PGND
428-13B T3QUANT
464-11A PF_CHCL4 sensor/3
PS44
429-3A-12A 438-3
428-12B GND
107
464-10A PF_CHCL3 114-1 REM/2

429-4A-11A 439-1
428-11B 5V
108
464-9A PF_CHCL2 114-2 REM/3

428-10B T3PSIZE1 114-3 24V2-2
464-8A PF_CHCL1 sensor/Fr3
PS45
429-6A-9A 439-3
428-9B GND 114-5 PGND
464-7A PF_RVCL2
429-7A-8A 440-1
428-8B 5V 114-4 24V2-2
464-6A PF_RVCL1 Paper size
429-8A-7A 440-2
428-7B T3PSIZE2
109 110 111 112
464-5A PF_SOCL1 sensor/Rr3 114-6 PGND

PS46
24
24
429-9A-6A 440-3
428-6B GND
429-10A-5A 437-1-5 441-3
113
428-5B 3.3V2 115-1 24V2

464-4A 24V2
429-11A-4A 437-2-4 441-2
114
428-4B PAPERVR3 Paper size VR/3 115-2 24V2

464-3A TR3_DRV
VR3
429-12A-3A 437-3-3 441-1

115
428-3B GND 115-3 PGND

429-13A-2A 437-4-2
116
428-2B T3DET(H) 115-4 PGND

464-2A 24V2
429-14A-1A 437-5-1
428-1B GND 115-5 PGND
464-1A TR2_DRV
115-6 PGND
115-7 PGND
124-4
120
25
25
124-3 124-1
124-2
117 118 119 121 122 123
124-6
124-7 124-5
124-8
26
26
L
F
K
E
B
A
H
D
C
M
bizhub PRO C6500

bizhub PRO C6500

MC7 Paper feed clutch /1 15-F
MC8 Pre-registration clutch /1 15-F
PRCB Printer control board 14-J
PS29 Laser drive board 14-F
PS30 Upper limit sensor /1 14-F
PS31 Paper empty sensor /1 15-F
PS32 Paper near empty sensor /1 16-F
PS33 Paper size sensor /Fr1 16-F
PS34 Paper size sensor /Rr1 16-F
PS35 Paper feed sensor /2 18-F
PS41 Paper feed sensor /3 21-F
SD7 Pick-up solenoid /1 15-F
VR1 Paper size VR /1 17-F
Z
T
Y
X
V
S
P
U
R
N
Q
O
1
1
17.3 Main body 3/12
Thermostat/1
692-3-1
692-10 PGND
Fusing heater lamp/1
692-9 ADUF2_HL TS1
FT24
FT25
ADU fan/2 692-2-2 138-1
2
2
M67
692-8 ADUF2_ER
Thermostat/2
L2
692-1-3
FT23
692-7 ADUF2_DR Fusing heater lamp/2
587-3-1 521-9B-8B
FT22
692-6 PGND TS2 138-2
FT26
FT27
521-8B-9B L3
692-5 ADUF1_HL
ADU fan/1 587-2-2 521-7B-10B Fusing heater lamp/3
M66
692-4 ADUF1_ER 138-3
587-1-3 521-6B-11B L4
692-3 ADUF1_DR
628-1 521-5B-12B
692-2 AMC_24V
ADU gate solenoid 628-2 521-4B-13B
SD10
692-1 AGSD_DRV
FUSING SECTION
F/G
3
3
553-1
639-13 TR4CONT2
514-1-20 632-1-4
Paper lift motor/BP 553-2 510-20 PGND
M35
639-12 TR4CONT1
514-2-19 632-2-3
510-19 FFAN_PWM
514-3-18 632-3-2 Fusing fan/Lw
M65
F/G
540-2-1 510-18 FFAM_ER

Intermediate 639-11 24V2
514-4-17 632-4-1
conveyance 540-1-2 510-17 FFAN_DR
MC4
639-10 MCL2_DRV 516-1-6
clutch/2 514-5-16 637-1
510-16 5V2
514-6-15 516-2-5 637-2
523-1 521-3B-14B 510-15 FLS_PS Fusing loop sensor
639-9 5V2
PS64
514-7-14 516-3-4 637-3

F/G
523-2 521-2B-15B 510-14 SGND

ADU reverse sensor 639-8 ADUR_PS
514-8-13 515-1
PS21
4
4
523-3 521-1B-16B 510-13 5V2

639-7 SGND
514-9-12 515-2 Fusing release home
626-1 521-16A-1A 510-12 FLR_SIG
639-6 5V2 sensor
PS16
514-10-11 515-3
626-2 521-15A-2A 510-11 SGND
ADU stop sensor 639-5 ADUS_PS
PS20
626-3 521-14A-3A
639-4 SGND 516-4-3
514-11-10 517-1
522-1 521-13A-4A 510-10 5V2
639-3 5V2 516-5-2
514-12-9 517-2 Fusing paper 132-3-1
501
ADU conveyance 522-2 521-12A-5A 510-9 FEXT_PS

639-2 ADUH_PS
PS17
514-13-8 516-6-1 517-3

exit sensor 132-2-2
PS61
sensor 521-11A-6A
522-3 510-8 SGND
639-1 SGND
Temperature sensor/1 TEMS/1 132-1-3
514-14-7 512-1
530-11 NC 510-7 5V2 133-2-1
584-1 649-10-1 521-10A-7A 514-15-6 512-2
530-10 VDOSIG2 510-6 SGND
649-9-2 521-9A-8A
5
5
584-2 514-16-5 Temperature sensor/3 133-1-2

512-3 TEMS/3
530-9 SGND 510-5 S/S
584-3 649-8-3 521-8A-9A 514-17-4 512-4
530-8 5V2 510-4 CLK
584-4 649-7-4 521-7A-10A 514-18-3 512-5
ADU 530-7 -5V 510-3 CW/CCW
584-5 649-6-5 521-6A-11A 514-19-2 512-6
centering 530-6 SGND 510-2 LD Fusing motor
649-5-6 521-5A-12A
M29
584-6 514-20-1 512-7
PS65
530-5 SI 510-1 H/L
sensor 584-7 649-4-7 521-4A-13A 570-1-5 512-8
530-4 SGND
138
584-8 649-3-8 521-3A-14A 570-2-4 Thermostat/3 Fusing heater lamp/4

512-9
530-3 CLK
FT30
137
584-9 649-2-9 521-2A-15A 570-3-3 137-1

512-10
530-2 LEDCONT2 L5
136
584-10 649-1-10 521-1A-16A 136-1 3191-01P1

570-4-2 512-11
FT29
530-1 24V1
135
TS3 3191-01P1
570-5-1
F/G
580-10 VDOSIG1
6
6
F/G
580-9 SGND
F/G
580-8 5V2
580-7 -5V 134-3-1
580-6 SGND 134-2-2

580-5 SI Temperature sensor/2 TEMS/2 134-1-3
580-4 SGND
Temperature sensor/4 135-2-1
580-3 CLK
F/G
580-2 LEDCONT1 135-1-2

580-1 24V1
TEMS/4
ADU/CONVEYANCE UNIT
7
7
692-2-1
527-16B 24V3
ADU conveyance clutch/3 692-1-2
MC3
527-15B AMC3_DRV 509-1-3 532-1
132
509-2-2 532-2
528-2-1 Front door sensor
133
527-14B 24V3
PS18
ADU conveyance clutch/1 509-3-1 532-3

528-1-2
134
MC1
527-13B AMC2_DRV
519-2-1 508-4 506-2B

527-12B 24V3
ADU conveyance clutch/2 519-1-2 508-3 506-1B
MC2
CDB(1/2)
527-11B AMC1_DRV
8
8
138
137
136
135
MS1
529-2-1
527-10B 24V3 508-2 506-2A
ADU pre-registration clutch 529-1-2
527-9B APCL_DRV 508-1 506-1A
Interlock switch /1
MC18
526-2-1 505-1 504-1

527-8B 24V3
113
507-1 24V1
Paper exit solenoid 526-1-2 505-2 504-2
SD4
527-7B EXSD_DRV
114
507-2 24V2
505-3 504-3
551-3-1
115
531-1 507-3 PGND

527-6B 5V2
505-4 504-4
551-2-2
116
ADU pre-registration 531-2 507-4 PGND

527-5B ADUP_PS
505-5 504-5
PS23
sensor
47
531-3 551-1-3 507-5 5V2

527-4B SGND
505-6 504-6
9
9
48
520-1 552-3-1 507-6 SGND

527-3B 5V2
505-7 504-7
552-2-2
120
520-2
Reverse/exit sensor 527-2B REV_PS
505-8 504-8
PS19
520-3 552-1-3
527-1B SGND
502-1A-13A
648-3-1 503-13A AREG_CONT
624-1
527-17A 5V2 502-2A-12A
648-2-2 503-12A FLS_SIG
624-2
Decurler sensor 527-16A DECH_PS 502-3A-11A
503-11A ADUS_SIG
PS62
624-3 648-1-3
527-15A SGND 502-4A-10A
503-10A ADU_TXD
641-2-1 693-8-1 502-5A-9A
Registration temperature 527-14A SGND 503-9A ADU_RXD
sensor 641-1-2 693-7-2 502-6A-8A
527-13A REG_TH1
TEMS/5
503-8A SGND
502-7A-7A
533-1 693-6-3 503-7A ADUP_SIG
10
10
527-12A SGND
502-8A-6A
533-2 693-5-4 503-6A ADUH_SIG
Registration sensor 527-11A REG_PS
502-9A-5A
PS22
533-3 693-4-5 503-5A BMAX_SIG

527-10A 5V2
502-10A-4A
586-1 693-3-6 503-4A REG_SIG
527-9A SGND
502-11A-3A
586-2 693-2-7 503-3A ADUR_SIG
Leading edge sensor 527-8A PTOP_PS
502-12A-2A
PS63
586-3 693-1-8 503-2A FEXT_SIG

527-7A 5V2
502-13A-1A
502
503-1A FD_OPEN
132
527-6A 5V2
502-1B-13B
503-13B HAN1_SIG
133
527-5A FDD_PS
502-2B-12B
503-12B HAN2_SIG
134
527-4A SGND
502-3B-11B
554-3-1
11
11
549-1 503-11B REV_SIG

527-3A 5V2
502-4B-10B
549-2 554-2-2 503-10B RBPNF_SIG
2nd transfer HP sensor 527-2A 2KAI_SIG
502-5B-9B
PS24
549-3 554-1-3 503-9B FRL_SIG

527-1A SGND
502-6B-8B
503-8B 12VIN
502-7B-7B
503-7B DECH_SIG
502-8B-6B
24V
538-3 503-6B SSD_RXD
579-1 24V2
24V 538-9 502-9B-5B
579-2 24V2 503-5B SSD_TXD
A 538-1 502-10B-4B
579-3 LOPMT_A 503-4B FMT_CLK
Loop motor A 538-5
M31
579-4 LOPMT_/A 502-11B-3B

B 538-7 503-3B REG_CONT
579-5 LOPMT_B
538-11 563-1-2 502-12B-2B
B
12
12
579-6 LOPMT_/B 503-2B NC

563-2-1 502-13B-1B
SD6
503-1B NC
ADU lock solenoid

13
13
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
bizhub PRO C6500

bizhub PRO C6500

CDB Conveyance drive board 1-U
L2 Fusing heater lamp /1 2-O
M29 Fusing motor 5-R
M31 Loop motor 12-Y
M35 Paper lift motor /BP 3-Y
M65 Fusing fan /Lw 3-R
M66 ADU fan /1 2-Y
M67 ADU fan /2 2-Y
MC1 ADU conveyance clutch /1 7-X
MC2 ADU conveyance clutch /2 8-X
MC3 ADU conveyance clutch /3 7-Y
MC4 Intermediate conveyance clutch /2 3-Y
MC18 ADU pre-registration clutch 8-Y
MS1 Interlock switch /1 8-R
PS16 Fusing release home sensor 4-R
PS17 Fusing paper exit sensor 5-R
PS18 Front door sensor 7-R
PS19 Reverse/exit sensor 9-Y
PS20 ADU stop sensor 4-Y
PS21 ADU reverse sensor 4-Y
PS22 Registration sensor 10-Y
PS23 DADU pre-registration sensor 9-Y
PS24 2nd transfer HP sensor 11-Y
PS61 ADU conveyance sensor 4-Y
PS62 Decurler sensor 9-Y
PS63 Leading edge sensor 10-Y
PS64 Fusing loop sensor 4-R
PS65 TADU centering sensor 5-Z
SD4 Paper exit solenoid 8-Y
SD6 ADU lock solenoid 12-T
SD10 ADU gate solenoid 3-Y
TEMS1 Registration temperature sensor 10-Y
TEMS/1 Temperature sensor /1 5-P
TS1 Thermostat /1 2-Q
TS2 Thermostat /2 2-Q
TS3 Thermostat /3 6-P
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
24V
14
14
629-2 630-1-12
534-1 24V2
24V 629-5 630-2-11
534-2 24V2
A 629-1 630-3-10
ADU loop 534-3 LOPMT_A
A 629-3 630-4-9
M57
motor 534-4 LOPMT_/A
B 629-4 630-5-8
534-5 LOPMT_B
B 629-6 630-6-7
17.4 Main body 4/12
534-6 LOPMT_/B
24V 630-7-6
535-2
534-7 24V2
24V 535-5 630-8-5
534-8 24V2 462-4-1
A 535-1 630-9-4
ADU reverse 534-9 ADUH_A
A 535-3 630-10-3 DCPS fan 462-3-2
M32
M42
motor 534-10 ADUH_/A
B 535-4 630-11-2 462-2-3
534-11 ADUH_B
15
15
B 535-4 630-12-1
534-12 ADUH_/B 462-1-4
24V
537-3
536-1 24V2 444-1 443-12-1
24V
537-9
536-2 24V2 444-2 443-11-2
A 537-1
536-3 REGMT_A Paper empty sensor/BP
Registration motor A
PS47
537-5 444-3 443-10-3
M30
536-4 REGMT_/A
B 537-7
536-5 REGMT_B 445-1 443-9-4
B 537-11
536-6 REGMT_/B 445-2 443-8-5
Paper size VR/BP
VR4
24V
536-7 NC
525-3 445-3 443-7-6
524-1 24V2
24V
525-9
524-2 24V2 446-1 443-6-7
A 525-1
16
16
524-3 HANM_A 446-2 443-5-8

Reverse/exit motor A 525-5
M33
524-4 HANM_/A Paper size sensor/BP1
PS48
B 525-7 446-3 443-4-9

524-5 HANM_B
BY-PASS
B 525-11
524-6 HANM_/B 447-1 443-3-10
550-6-1 447-2 443-2-11

569-1 2KAI_/B Paper size sensor/BP2
PS49
550-5-2 447-3 443-1-12

569-2 2KAI_B
550-4-3
2nd transfer pressure 569-3 2KAI_/A
550-3-4
M34
/release motor 569-4 2KAI_A
550-2-5
569-5 24V3 458-1 456-7-1
550-1-6
569-6 24V3 458-2 456-6-2
569-7 WEB_A 458-3 456-5-3
17
17
569-8 WEB_/A 458-4 456-4-4

569-9 WEB_B 458-5 456-3-5
569-10 WEB_/B 458-6 456-2-6
Paper feed motor
M41
458-7 456-1-7
458-8 457-4-1
105
542-1
556-3 SGND 458-9 457-3-2
106
Intermediate conveyance 542-2 457-2-3

556-2 HAN1_PS 458-10
103
PS27
sensor/1 457-1-4
542-3 458-11
104
556-1 5V2
CDB(2/2)
460-1 479-3-1
546-1 555-6-1
539-15 5V2 460-2 479-2-2
Waste toner full sensor
546-2 555-5-2
18
18
PS52
Upper limit sensor/BP 539-14 BMAX_PS 460-3 479-1-3
PS25
546-3 555-4-3
539-13 SGND
547-1 555-3-4 453-1 452-8-1
539-12 5V2
547-2 555-2-5 Intermediate conveyance clutch/1 453-2 452-7-2
MC13
Paper feed sensor/BP 539-11 BPNF_PS
PS26
547-3 555-1-6 454-1 452-6-3
539-10 SGND
454-2 452-5-4
541-2-1 Vertical conveyance sensor
539-9 24V2
PS50
454-3 452-4-5
Intermediate conveyance clutch/3 541-1-2
MC5
539-8 MCL3_DRV 452-3-6
455-1
543-1 557-3-1 455-2 452-2-7

539-7 SGND Vertical conveyance door sensor
PS51
19
19
543-2 557-2-2 455-3 452-1-8

Intermediate conveyance
539-6 HAN2_PS
PS28
sensor/2 543-3 557-1-3
539-5 5V2
451-1
544-2-1
539-4 24V2 Paper lift motor/1 451-2
M38
Pick-up solenoid/BP 544-1-2
SD5
539-3 BPSD_DRV
461-1
545-2-1
539-2 24V2
461-2
500
Paper feed clutch/BP 545-1-2 Waste toner door sensor
MC6
539-1 BPCL_DRV
PS60
461-3
20
20
465-16B-1B
465-15B-2B
465-14B-3B
465-13B-4B
465-12B-5B
ADU/CONVEYANCE UNIT
465-11B-6B
465-10B-7B
465-9B-8B
465-8B-9B
21
21
465-7B-10B
465-6B-11B
465-5B-12B
465-4B-13B
465-3B-14B
465-2B-15B
465-1B-16B
5V2 466-1
55
466-2
22
22
SGND
58
145-1 12V 466-3

56
AC(H)
145-2 SGND 466-4
59
AC(N)
130 131
145-3
24V1 466-5
57
GND
145-4
PGND 466-6
60
AC(H)
24V2-1 466-7
65
145-5 AC(N)
132 133
PGND 466-8
67
LU/PF
N.C
24V2-1 466-9
66
PGND 466-10
68
23
23
465-16A-1A
465-15A-2A
465-14A-3A
465-13A-4A
465-12A-5A
465-11A-6A
465-10A-7A
465-9A-8A
465-8A-9A
24
24
465-7A-10A
465-6A-11A
465-5A-12A
465-4A-13A
465-3A-14A
465-2A-15A
465-1A-16A
449-1
25
25
Paper lift motor/3 449-2

M40
Crimp
450-1
Symbol
Paper lift motor/2 450-2

M39
Connector
26
26
Relay connector
Z Faston
T
Y
X
V
S
P
U
R
N
Q
O
W
bizhub PRO C6500

bizhub PRO C6500

CDB Conveyance drive board 14-T
M30 Registration motor 14-X
M32 ADU reverse motor 15-Y
M33 Reverse/exit motor 16-X
M34 2nd transfer pressure/release motor 16-X
M38 Paper lift motor /1 19-P
M39 Paper lift motor /2 25-Q
M40 Paper lift motor /3 25-Q
M41 Paper feed motor 17-P
M42 DCPS fan 15-P
M57 ADU loop motor 14-Y
MC5 Intermediate conveyance clutch /3 19-W
MC6 Paper feed clutch /BP 20-W
MC13 Intermediate conveyance clutch /1 18-P
PS25 Upper limit sensor /BP 18-X
PS26 Paper feed sensor /BP 18-X
PS27 Intermediate conveyance sensor /1 17-X
PS28 Intermediate conveyance sensor /2 19X
PS47 Paper empty sensor /BP 15-P
PS48 Paper size sensor /BP1 16-P
PS49 Paper size sensor /BP2 16-P
PS50 Vertical conveyance sensor 19-P
PS51 Vertical conveyance door sensor 19-P
PS52 Waste toner full sensor 18-P
PS60 Waste toner door sensor 20-P
SD5 Pick-up solenoid /BP 19-W
VR4 Paper size VR/BP 16-P
I
L
F
K
E
B
A
H
D
C
1
1
17.5 Main body 5/12
274-5 273-B12-B3
272-12B IDXYJTB
2
2
274-4 273-B13-B2
272-13B SGND
274-3 273-B14-B1
272-14B LDYIDX 217-50 GND 551-50
273-A1 -A14 217-49 AD_12V 551-49
274-2
272-1A SGND
INDEXB/Y
217-48 AD_12V 551-48
273-A2 -A13 217-47 AD_12V 551-47
274-1
272-2A LD5V 217-46 GND 551-46
273-B1 -B14 217-45 AD_5V 551-45
275-12B
272-1B LOAD 217-44 AD_5V 551-44
273-B2 -B13 217-43 AD_5V 551-43
275-11B
272-2B DACLK 217-42 AD_5V 551-42
273-B3 -B12 217-41 AD_5V 551-41
275-10B
272-3B DAI 217-40 AD_5V 551-40
217-39 AD_5V 551-39
275-9B(GND)
217-38 AD_5V 551-38
273-B4 -B11 217-37 AD_5V 551-37
275-8B
272-4B /ALM2 217-36 AD_5V 551-36
3
3
273-B5 -B10 217-35 GND 551-35

275-7B
272-5B /S/HB2 217-34 ADRST 551-34
273-B6 -B9 217-33 GND 551-33
275-6B
272-6B /S/H2 217-32 LVDSCK1+ 551-32
273-B7 -B8 217-31 LVDSCK1- 551-31
275-5B
272-7B /ALMYRST 217-30 GND 551-30
273-B8 -B7 217-29 AD_D4+ 551-29
275-4B
272-8B GND 217-28 AD_D4- 551-28
273-B14-B6 217-27 GND 551-27
275-3B
272-9B -VIDEO1 217-26 AD_D3+ 551-26
SCANNER SECTION
273-B10-B5 217-25 AD_D3- 551-25

275-2B
272-10B +VIDEO1 217-24 GND 551-24
273-B11-B4 217-23 LVDSCK0+ 551-23
275-1B
272-11B GND 217-22 LVDSCK0- 551-22
CCDB
273-A3 -A12 217-21 GND 551-21

275-12A
272-3A /ENB 217-20 AD_D2+ 551-20
LASDB/Y
273-A4 -A11 217-19 AD_D2- 551-19
275-11A
272-4A /ALM1 217-18 GND 551-18
4
4
273-A5 -A10 217-17 AD_D1+ 551-17

275-10A
272-5A /S/HB1 217-16 AD_D1- 551-16
273-A6 -A9 217-15 GND 551-15
275-9A
272-6A /S/H1 217-14 AD_D0+ 551-14
273-A7 -A8 217-13 AD_D0- 551-13
275-8A
272-7A GND 217-12 GND 551-12
273-A8 -A7 217-11 SDO 551-11
275-7A
272-8A LD+5V 217-10 SDI 551-10
273-A9 -A6 217-9 /SEN 551-9
275-6A
272-9A LD+5V 217-8 SCK 551-8
273-A10-A5 217-7 GND 551-7
275-5A
272-10A +5VRN 217-6 RCK- 551-6
273-A11-A4 217-5 RCK+ 551-5
275-4A
272-11A GND 217-4 GND 551-4
273-A12-A3 217-3 PRD_KEEP 551-3
275-3A
272-12A -VIDEO2 217-2 TG 551-2
WRITING SECTION/Y(1/2)
273-A13-A2 217-1 GND 551-1
275-2A
272-13A +VIDEO2
5
5
275-1A 273-A14-A1
272-14A GND
278-5 277-B12-B3
276-12B IDXMJTB
278-4 277-B13-B2
276-13B SGND
278-3 277-B14-B1
276-14B LDMIDX
278-2 277-A1 -A14
276-1A SGND
INDEXB/M
278-1 277-A2 -A13
276-2A LD5V
279-12B 277-B1 -B14
6
6
276-1B LOAD
279-11B 277-B2 -B13
276-2B DACLK
279-10B 277-B3 -B12
276-3B DAI 35-1 N.C
279-9B(GND)
35-2 N.C
279-8B 277-B4 -B11
276-4B /ALM2 35-3 N.C
279-7B 277-B5 -B10
276-5B /S/HB2 35-4 N.C
279-6B 277-B6 -B9
276-6B /S/H2 35-5 N.C
279-5B 277-B7 -B8
276-7B /ALMMRST 35-6 N.C
279-4B 277-B8 -B7
276-8B GND 35-7 N.C
279-3B 277-B14-B6
7
7
276-9B -VIDEO1 35-8 N.C

279-2B 277-B10-B5
276-10B +VIDEO1 35-9 N.C
279-1B 277-B11-B4
276-11B GND 35-10 N.C
LASDB/M
279-12A 277-A3 -A12
276-3A /ENB
279-11A 277-A4 -A11
276-4A /ALM1
279-10A 277-A5 -A10
276-5A /S/HB1
279-9A 277-A6 -A9
276-6A /S/H1
279-8A 277-A7 -A8
276-7A GND
279-7A 277-A8 -A7
276-8A LD+5V
277-A9 -A6
8
9
279-6A
276-9A LD+5V
279-5A 277-A10-A5
276-10A +5VRN 260-B34 GND
279-4A 277-A11-A4 260-B33 N.C
276-11A GND
IPB(1/2)
260-B32 WAKEUP-
279-3A 277-A12-A3 260-B31 CPRDY+
WRITING SECTION/M(1/2) 276-12A -VIDEO2 260-B30 CTS-
279-2A 277-A13-A2 260-B29 RXD+
276-13A +VIDEO2 260-B28 ONLINE-
279-1A 277-A14-A1 260-B27 AC_DOWN+
276-14A GND 260-B26 ENG_SLP-
260-B25 ENG_SET+
260-B24 RTS-
260-B23 TXD+
260-B22 PSIG0-
282-5 281-B12-B3 260-B21 GND
280-12B IDXCJTB 260-B20 PSIG1-
9
9
282-4 281-B13-B2 260-B19 PSIG2-

280-13B SGND 260-B18 GND
282-4 281-B14-B1 260-B17 PCLK-
280-14B LDCIDX 260-B16 PSIG3-
282-2 281-A1 -A14 260-B15 GND
280-1A SGND 260-B14 PSIG4-
INDEXB/C
282-1 281-A2 -A13 260-B13 PSIG5-

280-2A LD5V 260-B12 GND
283-12B 281-B1 -B14 260-B11 PSIG6-
280-1B LOAD 260-B10 PSIG7-
283-11B 281-B2 -B13 260-B8 SSIG3+
280-2B DACLK 260-B7 SCLK+
283-10B 281-B3 -B12 260-B5 SSIG2+
280-3B DAI 260-B4 SSIG1+
283-9B(GND) 260-B3 GND
260-B2 SSIG0+
283-8B 281-B4 -B11 260-B1 GND
280-4B /ALM2 260-A34 GND
283-7B 281-B5 -B10 260-A33 N.C
IC
10
10
280-5B /S/HB2 260-A32 WAKEUP+

283-6B 281-B6 -B9 260-A31 CPRDY-
280-6B /S/H2 260-A30 CTS+
283-5B 281-B7 -B8 260-A29 RXD-
280-7B /ALMCRST 260-A28 ONLINE+
283-4B 281-B8 -B7 260-A27 AC_DOWN-
280-8B GND 260-A26 ENG_SLP+
283-3B 281-B14-B6 260-A25 ENG_SET-
280-9B -VIDEO1 260-A24 RTS+
283-2B 281-B10-B5 260-A23 TXD-
280-10B +VIDEO1 260-A22 PSIG0+
283-1B 281-B11-B4 260-A21 GND
280-11B GND 260-A20 PSIG1+
283-12A 281-A3 -A12 260-A19 PSIG2+
LASDB/C
280-3A /ENB 260-A18 GND

283-11A 281-A4 -A11 260-A17 PCLK+
280-4A /ALM1 260-A16 PSIG3+
281-A5 -A10 260-A15 GND
11
11
283-10A
280-5A /S/HB1 260-A14 PSIG4+
283-9A 281-A6 -A9 260-A13 PSIG5+
280-6A /S/H1 260-A12 GND
283-8A 281-A7 -A8 260-A11 PSIG6+
280-7A GND 260-A10 PSIG7+
283-7A 281-A8 -A7 260-A9 GND
280-8A LD+5V 260-A8 SSIG3-
283-6A 281-A9 -A6 260-A7 SCLK-
280-9A LD+5V 260-A6 GND
283-5A 281-A10-A5 260-A5 SSIG2-
280-10A +5VRN 260-A4 SSIG1-
283-4A 281-A11-A4 260-A3 GND
280-11A GND 260-A2 SSIG0-
283-3A 281-A12-A3 260-A1 GND
280-12A -VIDEO2
WRITING SECTION/C(1/2)
283-2A 281-A13-A2
280-13A +VIDEO2
281-A14-A1
12
12
283-1A
280-14A GND
13
13
L
F
K
E
B
A
H
D
C
G
G
bizhub PRO C6500

bizhub PRO C6500

CCDB CCD board 2-A
INDEXB/C Index board /C 9-L
INDEXB/M Index board /M 5-L
INDEXB/Y Index board /Y 2-L
IPB Image processing board 2-G
LASDB/C Laser drive board /C 9-K
LASDB/M Laser drive board /M 6-K
LASDB/Y Laser drive board /Y 3-K
I
L
F
K
E
B
A
H
D
C
M
161-3-1
200
161-2-2 Sub power switch
SW2
201
161-1-3
14
14
17.6 Main body 6/12
-3 VPP
711-1 5V1
710-1 5V1
-6 SGND
-5 SGND
-2 ROM_RXDIN
-5 ROM_RESET
-3 MONI_RXDIN
-4 ROM_TXDOUT
-2 MONI_CLKOUT
-4 MONI_TXDOUT
15
15
180-1 FOOT_SW
-2 SGND
OPERATION SECTION
179-1 SUB_SW
-2 SGND
16
16
-3 N.C.
177-1 BRT 182-6
-2 5V1 -5
-3 DATA_LED -4
170-A14 12V3 181-A1
-4 GND -3
-A13 12V3 -A2
-5 MAIN_LED -2
-A12 12V3 -A3
17
17
-6 SUB_LED -1
-A11 SHUT_SIG -A4
OB/2
-A10 SW_LED -A5
-A9 WT_LED -A6

SW
264-5 5V1 -A7
-A7 5V0 -A8
-A6 SW_SIG -A9
-A5 SGND -A10

DATA
OB/1
-A4 Y2 -A11
-A3 X1 -A12
18
18
VR
-A2 Y1 -A13
-A1 X2 -A14
170-B14 5V1_1 181-B1
-B13 5V1_1 -B2
-B12 CTS_IN -B3
OB/3
-B11 SGND -B4
-B10 DSR_IN -B5 178-1 12V2

183-1
-B9 SGND -B6 -2 12V2

-2
-B8 RXD_IN -B7 -3 SGND

-3
19
19
-B7 SGND -B8 -4 SGND

-4
-B6 RTS_OUT -B9 -5 RMT

-5
-B5 SGND -B10 -6 ALM

-6
-7 BRT
INVB/2
-B4 DTR_OUT -B11 -7
-B3 SGND -B12
-B2 TXD_OUT -B13
-B1 SGND -B14
20
20
-3 VL2
-2 NC
185-1 VH2
-3 VL1
-2 NC
184-1 VH1
172-A20 SGND
-A19 LCD_U/D
174-1 SGND 186-1
-A18 LCD_R/L
-2 CLK -2
-A17 SGND
-3 SGND -3
-A16 SGND
-4 HSYNC -4
-A15 RXCLKIN+
-5 VSYNC -5
21
21
-A14 RXCLKIN-
-6 SGND -6
-A13 SGND
-7 SGND -7
-A12 RXIN2+
-8 SGND -8
-A11 RXIN2-
-9 R_0 -9
-A10 SGND
-10 R_1 -10
-A9 RXIN1+
-11 R_2 -11
-A8 RXIN1-
-12 SGND -12
-A7 SGND
-13 R_3 -13
-A6 RXIN0+
-14 R_4 -14
22
22
-A5 RXIN0-
-15 R_5 -15
Backlight/2
Backlight/1
-A4 SGND
-16 SGND -16
-A3 SGND
-17 SGND -17
-A2 5V1
-18 SGND -18
504
-A1 5V1
-19 G_0 -19
172-B20 CTS_IN
-20 G_1 -20
-B19 SGND
-21 G_2 -21
-B18 DSR_IN
-22 SGND -22
-B17 SGND
-23 G_3 -23
23
23
-B16 RXD_IN
-24 G_4 -24
-B15 SGND
-25 G_5 -25
-B14 RTS_OUT
-26 SGND -26
-B13 SGND
-27 SGND -27
-B12 DTR_OUT
-28 SGND -28
-B11 SGND
-29 B_0 -29
-B10 TXD_OUT
-30 B_1 -30
-B9 SGND
-31 B_2 -31
-B8 WT_LED
-32 SGND -32
24
24
-B7 SHUT_LED
-33 B_3 -33
-B6 SW_SIG
-34 B_4 -34
-B5 SGND
-35 B_5 -35
-B4 SHUT_SIG
-36 SGND -36
LCDB
-B3 SW_LED
-37 LCD_EN -37
-B2 5V0
-38 R/L("H") -38
-B1 5V0
-39 3.3V -39
-40 3.3V -40
-41 U/D("L") -41

25
25
171-1-4
17
173-1 5V1
171-2-3
18
-2 SGND
171-3-2
1
-3 12V4
171-4-1 175-1 X2
2
-4 SGND
-2 Y1
OKB
-3 X1
-4 Y2
26
26
L
F
K
E
B
A
H
D
C
M
bizhub PRO C6500

bizhub PRO C6500

INVB/2 Inverter board /2 19-C
LCDB LCD board 20-C
OB/1 Operation board /1 15-X
OB/2 Operation board /2 16-X
OB/3 Operation board /3 19-P
OKB Operation key board 25-Q
SW2 Sub power switch 14-C
- Backlight /1 21-C
- Backlight /2 21-C
Z
T
Y
X
V
S
P
U
R
N
Q
O
1
1
17.7 Main body 7/12
652-1-2 656-1-9
657-1
71
652-2-1 656-2-8
657-2
75
656-3-7 Polygon
2
2
657-3
M3
651-7A POLYCONT motor/Y

656-4-6
657-4
651-6A POL_CLKY
656-5-5
657-5
651-5A POLYLOCK
656-6-4
657-6
651-4A TEMPY_ER
656-7-3 658-1
651-3A 5V2
656-8-2 658-2 Laser correction
651-2A AJTY_HP
PS5
656-9-1 sensor/Y
651-1A GND 658-3
683-7A-6A 659-1-6
3
3
650-6A AJTY_/B
683-8A-5A 659-2-5
735-1 24V2 650-5A AJTY_B
101
735-2 NC 683-9A-4A 659-4-3
650-4A AJTY_/A Laser
735-3 PGND
102
683-10A-3A 659-3-4 correction
M7
550-3A AJTY_A
motor/Y
683-11A-2A 659-5-2
GRID/Y
650-2A AJTYM_24V
683-12A-1A 659-6-1
731-1 730-18A CHGYCONT 650-1A AJTYM_24V
CHARGER/Y
731-2 730-17A CHGYDCV
HV/1
731-3 730-16A GYDCV
731-4 730-15A CHGY_ER
731-5 730-14A DEVEDCY
4
4
731-6 730-13A DEVEACY
GRID/M
731-7 730-12A DEVEYDCV
731-8 730-11A SGND
CHARGER/M
731-9 730-10A TY_ANA
732-1 730-9A CHGMCONT

732-2 730-8A CHGMDCV
GRID/C
732-3 730-7A GMDCV
732-4 730-6A CHGM_ER
732-5 730-5A DEVEDCM
CHARGER/C
732-6 730-4A DEVEACM
732-7 730-3A DEVEMDCV
WRITING SECTION/Y(2/2)
5
5
732-8 730-2A DEVECCLK

732-9 730-1A TM_ANA
GRID/K
653-1-2 660-1-9
661-1
72
733-1 730-18B CHGCCONT

653-2-1 660-2-8
CHARGER/K
733-2 730-17B CHGCDCV 661-2
76
733-3 730-16B GCDCV 660-3-7 Polygon

661-3
M4
733-4 730-15B CHGC_ER 651-14A POLMCONT motor/M

DEVELOPING BIAS/Y 660-4-6
733-5 730-14B DEVEDCC 661-4
651-13A POL_CLKM
733-6 730-13B DEVEACC 660-5-5
661-5
DEVELOPING BIAS/M 651-12A POLMLOCK
733-7 730-12B DEVECDCV 660-6-4
661-6
733-8 730-11B GND 651-11A TEMPM_ER
DEVELOPING BIAS/C 660-7-3
733-9 730-10B TC_ANA 651-10A 5V2 662-1
6
6
660-8-2 662-2 Laser correction

DEVELOPING BIAS/K 651-9A AJTM_HP
734-1 730-9B CHGKCONT
PS6
660-9-1 sensor/M
651-8A GND 662-3
734-2 730-8B CHGKDCV
734-3 730-7B GKDCV
F/G
734-4 730-6B CHGK_ER
734-5 730-5B DEVEDCK 683-1A-12A 663-1-6
650-12A AJTM_/B
734-6 730-4B DEVEACK
683-2A-11A 663-2-5
734-7 730-3B DEVEKDCV 650-11A AJTM_B
734-8 730-2B DEVEKCLK 683-3A-10A 663-4-3
650-10A AJTM_/A Laser
734-9 730-1B TK_ANA 683-4A-9A 663-3-4 correction
M8
550-9A AJTM_A
motor/M
683-5A-8A 663-5-2
650-8A AJTYM_24V
7
7
683-6A-7A 663-6-1
650-7A AJTYM_24V
PRCB(3/6)
8
8
WRITING SECTION/M(2/2)
654-1-2 664-1-9
737-12 665-1
73
736-1A TRANSY
654-2-1 664-2-8
737-11 665-2
77
736-2A TRANSYI
664-3-7
Polygon
737-10 665-3
M5
736-3A TRANSYER motor/C
9
9
651-7B POLCCONT
664-4-6
1st TRANSFER/Y 737-9 736-4A TRANSM 665-4
651-6B POL_CLKC
664-5-5
737-8 736-5A TRANSMI 665-5
651-5B POLCLOCK
664-6-4
737-7 736-6A TRANSMER 665-6
651-4B TEMPC_ER
HV/2
1st TRANSFER/M
737-6 664-7-3 666-1
736-7A TRANSC 651-3B 5V2
737-5 664-8-2 666-2 Laser correction
736-8A TRANSCI 651-2B AJTGC_HP
PS7
1st TRANSFER/C 737-4 664-9-1 sensor/C

736-9A TRANSCER 651-1B GND 666-3
737-3 736-10A TRANSK
737-2 736-11A TRANSKI

683-7B-6B 667-1-6
737-1 736-12A TRANSKER 650-6B AJTC_/B
10
10
1st TRANSFER/K 683-8B-5B 667-2-5

736-1B N.C 650-5B AJTC_B
683-9B-4B 667-4-3
736-2B N.C 650-4B AJTC_/A Laser
683-10B-3B 667-3-4 correction
M9
738-10 736-3B SGND 650-3B AJTC_A

2nd TRANSFER motor/C
683-11B-2B 667-5-2
738-9 736-4B GPCONT 650-2B AJTCK_24V
683-12B-1B 667-6-1
738-8 736-5B 2ND_CONT 650-1B AJTCK_24V
738-7 736-6B 2ND_VI

Separation
738-6 736-7B 2ND_GAIN
738-5 736-8B 2ND_ER
738-4 736-9B SEPA_CNT

11
11
Bias 738-3 736-10B SEPA_ACI
738-2 736-11B SEPA_DCI
738-1 736-12B SEPA_ER
739-1 24V2
123
739-2 NC
739-3 PGND
119
F/G
WRITING SECTION/C(2/2)
12
12
13
13
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
bizhub PRO C6500

bizhub PRO C6500

HV/1 High voltage unit /1 3-U
HV/2 High voltage unit /2 9-U
M3 Polygon motor /Y 2-O
M4 Polygon motor /M 5-O
M5 Polygon motor /C 9-O
M7 Laser correction motor /Y 3-O
M8 Laser correction motor /M 7-O
M9 Laser correction motor /C 9-O
PRCB Printer control board 2-R
PS5 Laser correction sensor /Y 3-O
PS6 Laser correction sensor /M 6-O
PS7 Laser correction sensor /C 10-O
- 1st transfer /C 10-Y
- 1st transfer /K 10-Y
- 1st transfer /M 9-Y
- 1st transfer /Y 9-Y
- 2st transfer 10-Y
Grid /C 4-X
Grid /K 5-X
Grid /M 4-X
Grid /Y 3-X
- Developing bias /C 6-X
- Developing bias /K 6-X
- Developing bias /M 6-X
- Developing bias /Y 6-X
- Charger /C 4-X
- Charger /K 5-X
- Charger /M 4-X
- Charger /Y 3-X
- Bias 11-Y
- Separation 11-Y
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
286-5 285-B12-B3
669-1-3 673-1 284-12B IDXKJTB
14
14
651-17B 5V2 286-4 285-B13-B2

669-2-2 673-2 Temperature 284-13B SGND
651-16B TEMP_SIG sensor board 286-3 285-B14-B1
669-3-1 673-3 284-14B LDKIDX
TEMSB
651-15B SGND 286-2 285-A1 -A14
284-1A SGND
INDEXB/K
286-1 285-A2 -A13
655-1-2 668-1-9 284-2A LD5V
670-1
74
17.8 Main body 8/12
287-12B 285-B1 -B14

655-2-1 668-2-8 284-1B LOAD
670-2
78
287-11B 285-B2 -B13
668-3-7 Polygon 284-2B DACLK
670-3
M6
651-14B POLKCONT motor/K 285-B3 -B12
668-4-6 287-10B
284-3B DAI
670-3
651-13B POL_CLKK
668-5-5 287-9B(GND)
670-5
651-12B POLKLOCK 285-B4 -B11
668-6-4 287-8B
284-4B /ALM2
670-6
15
15
651-11B TEMPK_ER 285-B5 -B10

287-7B
668-7-3 284-5B /S/HB2
671-1
671-10B 5V2 287-6B 285-B6 -B9
668-8-2 284-6B /S/H2
671-2 Laser correction
651-9B AJTK_HP 287-5B 285-B7 -B8
sensor/K 284-7B /ALMKRST
PS59
668-9-1 671-3
651-8B GND 287-4B 285-B8 -B7
284-8B GND
287-3B 285-B14-B6
284-9B -VIDEO1
287-2B 285-B10-B5
672-1-6 284-10B +VIDEO1
683-1B-12B
650-12B AJTK_/B 287-1B 285-B11-B4
672-2-5 284-11B GND
683-2B-11B
650-11B AJTK_B 287-12A 285-A3 -A12
672-4-3 284-3A /ENB
683-3B-10B
650-10B AJTK_/A 287-11A 285-A4 -A11
284-4A /ALM1
LASDB/K
motor/K
672-3-4
16
16
683-4B-9B
M58
650-9B AJTK_A 287-10A 285-A5 -A10
672-5-2 284-5A /S/HB1
683-5B-8B
650-8B AJTK_5V 287-9A 285-A6 -A9
284-6A /S/H1
Laser correction
683-6B-7B 672-6-1
650-7B AJTK_5V 287-8A 285-A7 -A8
284-7A GND
287-7A 285-A8 -A7
284-8A LD+5V
771-1-8 287-6A 285-A9 -A6
284-9A LD+5V
300-B19 GAND
771-2-7 287-5A 285-A10-A5
284-10A +5VRN
300-B18 ADFAN_HL2
285-A11-A4
IPB(2/2)
771-3-6 287-4A
284-11A GND
300-B17 ADFAN_ER2
771-4-5 287-3A 285-A12-A3
284-12A -VIDEO2
300-B16 ADFAN_DR2
771-5-4 287-2A 285-A13-A2
284-13A +VIDEO2
17
17
300-B15 GND
771-6-3 287-1A 285-A14-A1
284-14A GND
WRITING SECTION/K
300-B14 ADFAN_HL1
771-7-2
300-B13 ADFAN_ER1
771-8-1
300-B12 ADFAN_DR1
300-B11 P_BTOP 263-A1

264-1 12V2
300-B10 MST_IDX2 -A2
3
264-2 REM/1
300-B9 MST_IDX1 -A3
4
264-3 AC_OFF
300-B8 GND -A4
264-4 12V1
300-B7 SBSW_OFF -A5
6
18
18
264-5 5V1
300-B6 P_CMD -A6
5
264-6 SGND
300-B5 P_RTS -A7
264-7 SGND
300-B4 P_STS -A8
264-8 SGND
300-B3 P_CTS -A9
7
300-B2 GND -A10 265-1 24V1

8
300-B1 INDEX_Y -A11 265-2 3.3V2

IFB
9
300-A19 INDEX_M 263-B1 265-3 3.3V2

10
300-A18 INDEX_C -B2 265-4 3.3V1

11
300-A17 INDEX_K -B3 265-5 5V2
19
19
12
300-A16 SGND -B4 265-6 SGND

13
300-A15 P_VTOP -B5 265-7 SGND

14
300-A14 P_PTOP -B6 265-8 SGND

15
300-A13 GND -B7 265-9 SGND

16
300-A12 REM/2 -B8 265-10 SGND

300-A11 S_VV -B9
300-A10 EE_VV -B10
300-A9 AC_OFF -B11
471-1-9 463-1-4
20
20
300-A8 GND
471-2-8 463-2-3
300-A7 STFAN_HL2
471-3-7 463-3-2 IPB fan/1
M24
300-A6 STFAN_ER2
471-4-6 463-4-1
300-A5 STFAN_DR2
471-5-5 470-1-4
300-A4 GND
PRCB(4/6)
471-6-4 470-2-3
300-A3 STFAN_HL1
IMCB
471-7-3 470-3-2 IPB fan/2

M25
300-A2 STFAN_ER1
471-8-2 470-4-1
300-A1 STFAN_DR1
471-9-1
21
21
200
250-1 SUBSW
201
250-2 SGND
250-3 NC
HDD/K
HDD/Y
HDD/C
251-A1 SGND
HD-506
HDD/M
251-A2 LCD_UD
251-A3 LCD_RL
251-A4 SGND
251-A5 SGND
22
22
49
301-1 5V2 251-A6 TXCLKOUT+

21
301-2 12V
NRB
251-A7 TXCLKOUT-
50
301-3 SGND 251-A8 SGND

22
301-4 SGND 251-A9 TXOUT2+

1000-1 VEND5V
1000-2 5V1
1000-3 RXD 251-A10 TXOUT2-
19
302-1 24V1
1000-4 TXD
1000-5 GND 251-A11 SGND
20
302-2 PGND
1000-6 IO_IN
1000-7 IO_OUT 251-A12 TXOUT1+
109
302-3 24V2
1000-8 NC
251-A13 TXOUT1-
107
302-4 REM3_CNT
251-A14 SGND
110
302-5 PGND 259-1 VBUS

23
23
259-2 D- 251-A15 TXOUT0+

COIN VENDER/1
108
302-6 REM4_CNT 259-3 D+

259-4 GND 251-A16 TXOUT0-
35-1 N.C 251-A17 SGND

252-1 VBUS
35-2 N.C 252-2 D- 251-A18 SGND
252-3 D+
251-A19 LCD5V
OACB
35-3 N.C 252-4 GND

504
ISW I/F(USB) ISW IF(USB)
35-4 N.C 256-1 HT_CLK 251-A20 LCD5V

256-2 CENTD0
35-5 N.C 256-3 CENTD1 251-B1 RTS_OUT
256-4 CENTD2
35-6 N.C 256-5 CENTD3 251-B2 SGND
256-6 CENTD4
35-7 N.C 256-7 CENTD5 251-B3 DTR_OUT
24
24
256-8 CENTD6
35-8 N.C 256-9 CENTD7 251-B4 SGND
256-10 PR_CLK
35-9 N.C 256-11 PR_BUSY 251-B5 TXD_OUT
256-12 ADREQ
35-10 N.C 256-13 XFLAG 251-B6 SGND
256-14 HT_BUSY
256-15 N.C 251-B7 CTS_IN
37-11 N.C 256-16 N.C
256-17 N.C 251-B8 SGND
37-10 N.C 256-18 N.C
Parallel port
256-19 GND 251-B9 DSR_IN

37-9 N.C 256-20 GND
256-21 GND 251-B10 SGND
37-8 N.C 256-22 GND
256-23 GND 251-B11 RXD_IN
37-7 N.C 256-24 GND
256-25 GND 251-B12 SGND
25
25
37-6 N.C 256-26 GND

256-27 GND 251-B13 WT_LED
Crimp
37-5 N.C 256-28 N.C

256-29 N.C 251-B14 SHUT_LED
Symbol
37-4 N.C 256-30 N.C

256-31 INT_ISWB 251-B15 SW_SIG
37-3 N.C 256-32 DAVALB
256-33 N.C 251-B16 SGND
37-2 N.C 256-34 N.C
256-35 N.C 251-B17 SHUT
Connector
37-1 N.C 256-36 AC1284

251-B18 SW_LED
251-B19 5V0
251-B20 5V0
257-9 RI
257-8 CTS
257-7 RTS
257-6 DSR
257-5 GND
257-4 DTR
257-3 TXD
257-2 RXD
257-1 DCD
255-8 GND
255-7 GND
255-6 RX-
255-5 GND
255-4 GND
255-3 RX+
255-2 TX-
255-1 TX+
26
26
Relay connector
Faston
LAN I/F
(RS-232)
CSRC I/F
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
bizhub PRO C6500

bizhub PRO C6500

HDD/C HDD /C 21-R
HDD/K HDD /K 21-R
HDD/M HDD /M 21-S
HDD/Y HDD /Y 21-S
IFB I/F board 15-O
IMCB Image memory control board 20-O
INDEXB/K Index board /K 14-S
IPB image processing board 14-O
LASDB/K Laser drive board /K 15-S
M6 Polygon motor /K 15-U
M24 IPB fan /1 20-T
M25 IPB fan /2 21-T
M58 Laser correction motor /K 16-T
NRB NVRAM board 22-Q
OACB Overall control board 21-O
PRCB Printer control board 14-W
PS59 Laser correction sensor /K 15-T
TEMSB Temperature sensor board 14-T
I
L
F
K
E
B
A
H
D
C
1
1
17.9 Main body 9/12
F/G
623-1-1
F/G
623-1B-8B
2
2
24V
623-2B-7B
24V
623-3B-6B
PGND
623-4B-5B
PGND
622-3 623-5B-4B
63
5V
622-4 623-6B-3B
64
5V
622-1 623-7B-2B
51
SGND
622-2 623-8B-1B
52
SGND
621-7-1 623-9A-1A
DTXD
DF
621-6-2 623-8A-2A
3
3
SGND
621-5-3 623-7A-3A
CTS
621-4-4 623-6A-4A
DRXD
621-3-5 623-5A-5A
SGND
621-2-6 623-4A-6A
RTS
621-1-7 623-3A-7A
DSET
623-2A-8A
623-1A-9A
4
4
604-7
601-20 603-1 U
604-6
601-19
507
604-5
601-18 604-4 Scanner motor
603-2 V
M1
604-3
601-17
604-2
601-16 604-1
603-3 W
601-15
601-14 606-1
617-9-1
601-13 605-1 24V4
601-12 606-2
617-8-2
601-11 605-2 CONT Exposure lamp
L1
5
5
INVB/1
601-10 606-3
617-7-3
601-9 605-3 PGND
601-8
601-7 617-6-4 615-6-1 612-3
609-7 5V2
601-6 617-5-5 615-5-2 612-2
609-8 SIG APS sensor/1
PS3
601-5
617-4-6 615-4-3 612-1
601-4 609-9 SGND
601-3
617-3-7 615-3-4 613-3
601-2 609-10 5V2
601-1 617-2-8 615-2-5 613-2
609-11 SIG APS sensor/2
PS4
617-1-9 615-1-6 613-1

609-12 SGND
6
6
53
54 602-1 5V2
602-2 SGND 614-3-1 610-3

609-1 SGND
79
SCDB
602-3 24V2 614-2-2 610-2

609-2 SIG Scanner HP sensor
PS1
80
602-4 PGND 614-1-3 610-1

609-3 5V2
611-3
609-4 SGND
611-2 APS timing sensor
609-5 SIG
PS2
611-1
609-6 5V2
616-2
609-13 SIG
7
7
616-1 Reset switch

RS
609-14 SGND
608-3-1
607-1 CONT
608-2-2
607-2 EM Scanner fan
M2
608-1-3
607-3 PGND
8
9
SCANNER SECTION
9
9
10
10
11
11
12
12
13
13
L
F
K
E
B
A
H
D
C
G
G
bizhub PRO C6500

bizhub PRO C6500

INVB/1 Inverter board /1 5-C
L1 Exposure lamp 5-B
M1 Scanner motor 4-C
M2 Scanner fan 7-C
PS1 Scanner HP sensor 6-C
PS2 APS Timing sensor 7-C
PS3 APS sensor /1 5-C
PS4 APS sensor /2 6-C
RS Read switch 7-C
SCDB Scanner drive board 4-E
bizhub PRO C6500
M
G
C
H
A
K
F
L
J
I
26
26
25
25
24
24
23
23
22
22
21
21
Interlock switch /2
710-1-2
MS2
710-2-1
20
20
713-1 741-8-1
711-8 24V2
MC14
clutch/ Y
Toner bottle
713-2 741-7-2
711-7 YBCLCONT
716-1 741-6-3 724-18 PGND
711-6 24V2 472-1-3
MC15
clutch/ M fan
M48
Toner bottle
741-5-4
716-2
Charge intake
711-5 MBCLCONT 724-17 TAI1_ERR 472-2-2
719-1 741-4-5
711-4 24V2
MC16
clutch/ C 724-16 TAI1_DR

Toner bottle 472-3-1
719-2 741-3-6 (24V1)
711-3 CBCLCONT 712-1
724-15 TB_5V
PZS/Y
sensor /Y
722-1 741-2-7
19
19
711-2 24V2 712-2
MC17
Piezoelectric
clutch/ K 724-14 TBYSIG
Toner bottle 712-3
722-2 741-1-8 724-13 SGND
711-1 KBCLCONT
715-1
724-12 TB_5V
PZS/M
sensor /M
715-2 Piezoelectric
724-11 TBMSIG
715-3
724-10 SGND
718-1
724-9 TB_5V
PZS/C
sensor /C
718-2
724-8 TBCSIG Piezoelectric
718-3
724-7 SGND
721-1
724-6 TB_5V
PZS/K
sensor /K
18
18
721-2 Piezoelectric
724-5 TBKSIG
721-3
724-4 SGND
725-1
724-3 5V2 close sensor
PS54
725-2 door open/
724-2 TBOSIG
725-3
Toner supply
724-1 SGND
706-1 TSUPY_A
TSDB
703-1
Toner supply
61
706-2 TSUPY_/A 704-1 5V2
M49
706-3 TSUPY_B 703-2

motor/ Y
62
704-2 SGND
706-4 TSUPY_/B 703-3
81
706-5 24V2 704-3 24V2
17
17
703-4
82
706-6 24V2 704-4 24V2
707-1-6 703-5
83
705-1 TSUPM_A 704-5 PGND
707-2-5 703-6
Toner supply
84
705-2 TSUPM_/A 704-6 PGND
707-3-4
M50
motor/ M
705-3 TSUPM_B 701-13B-1B
707-4-3 702-1B
705-4 TSUPM_/B
707-5-2 701-12B-2B
705-5 24V2 702-2B
707-6-1
705-6 24V2 701-11B-3B
702-3B
705-7 N.C 701-10B-4B
727-1-6 702-4B
726-1 TSUPC_A 701-9B-5B
727-2-5
Toner supply
702-5B
726-2 TSUPC_/A
727-3-4 701-8B-6B
M51
16
16
726-3 TSUPC_B 702-6B
motor/ C
727-4-3
726-4 TSUPC_/B 701-7B-7B
727-5-2 702-7B
726-5 24V2 701-6B-8B
727-6-1 702-8B
726-6 24V2
701-5B-9B
728-1-6 702-9B
726-7 TSUPK_A 701-4B-10B
728-2-5
Toner supply
702-10B
726-8 TSUPK_/A
728-3-4 701-3B-11B
M52
726-9 TSUPK_B 702-11B
motor/ K
728-4-3
726-10 TSUPK_/B 701-2B-12B
728-5-2 702-12B
726-11 24V2 701-1B-13B
728-6-1 702-13B
726-12 24V2
701-13A-1A
506
702-1A
701-12A-2A
15
15
702-2A
709-1 701-11A-3A
708-11 5V2 702-3A
709-2
708-10 SGND 701-10A-4A
709-3 702-4A
708-9 DBLT_CNT 701-9A-5A
Toner bottle motor

709-4
702-5A
708-8 DBLT_CLK
709-5 701-8A-6A
17.10 Main body 10/12
708-7 DBLT_CW 702-6A
M53
709-6
708-6 DBLT_LD 701-7A-7A
709-7 702-7A
708-5 DBLT_HL 701-6A-8A
709-8 702-8A
708-4 PGND
709-9 701-5A-9A
708-3 PGND 702-9A
709-10
708-2 24V2 701-4A-10A
709-11 702-10A
708-1 24V2
14
701-3A-11A
14
702-11A
701-2A-12A
702-12A
701-1A-13A
702-13A
M
G
C
H
A
K
F
L
J
I
bizhub PRO C6500

M48 Charge intake fan 19-K
M49 Toner supply motor /Y 17-K
M50 Toner supply motor /M 17-K
M51 Toner supply motor /C 16-K
M52 Toner supply motor /K 15-K
M53 Toner bottle motor 14-K
MC14 Toner bottle clutch /Y 20-E
MC15 Toner bottle clutch /M 19-E
MC16 Toner bottle clutch /C 19-E
MC17 Toner bottle clutch /K 19-E
MS2 Interlock switch /2 20-E
PS54 Toner supply door open/close sensor 18-K
PZS/C Piezoelectric sensor /C 18-K
PZS/K Piezoelectric sensor /K 18-K
PZS/M Piezoelectric sensor /M 19-K
PZS/Y Piezoelectric sensor /Y 19-K
TSDB Toner supply drive board 14-H
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
361C-1-12
361C-2-11
1
1
361C-3-10
360-1A N.C
361C-4-9
360-2A N.C
361C-5-8
360-3A N.C
361C-6-7
360-4A N.C
593-4 361C-7-6
17.11 Main body 11/12
360-5A PRO_TEMP
593-3 361C-8-5
360-6A SGND
Temp/ humidity sensor 2 361C-9-4

593-2
360-7A PRO_HUM
593-1 361C-10-3
TEM/HUMS/2
360-8A 5V
766-1-2 762-1-2 361C-11-2
360-9A DRAW_SET
2
2
766-2-1 762-2-1 361C-12-1

360-10A DRAW_SET_1
362-1-2 361A-1-10
24V2 360-11A CPCL_24V
EL/Y 362-2-1 361A-2-9 620-1 SIN
CONT 360-12A PCL_DRVY
620-2 SGND
363-1-2 361A-3-8
24V2 360-13A CPCL_24V
EL/M 363-2-1 361A-4-7 620-3 RTS
CONT 360-14A PCL_DRVM
620-4 SOUT
364-1-2 361A-5-6
24V2 360-15A CPCL_24V 620-5 SGND
EL/C 364-2-1 361A-6-5
CONT 360-16A PCL_DRVC
620-6 CTS
3
3
365-1-2 361A-7-4 620-7 DSET

24V2 360-17A KPCL_24V
EL/K 365-2-1 361A-8-3
CONT 360-18A PCL_DRVK
764-1-2 760-1-2 361A-9-2
360-19A DRAW_SET_1
764-2-1 760-2-1 361A-10-1
360-20A DRAW_SET_2
PROCESS SECTION
765-1-2 761-1-2 361B-1-20
360-1B DRAW_SET_2
765-2-1 761-2-1 361B-2-19
360-2B CN564_1 600-1 LAMPCONT
368-1-4 361B-3-18 600-2 SGND

12V 360-3B TCR_12V 600-3 LAPS_SIG
368-2-3 361B-4-17
TDS_SIG 360-4B TONERY_S 600-4 SAPS_SIG
507
TCRS/Y 368-3-2 361B-5-16

SGND 360-5B SGND 600-5 APST_SIG
4
4
368-4-1 361B-6-15
TDS_VREF 360-6B TCRYVREF 600-6 SCAN_HPS
369-1-4 361B-7-14 600-7 SGND

12V 360-7B TCR_12V 600-8 SCFAN_LD
369-2-3 361B-8-13
TDS_SIG 360-8B TONERM_S 600-9 SCFAN
TCRS/M 369-3-2 361B-9-12
SGND 360-9B SGND 600-10 APS1
369-4-1 361B-10-11
TDS_VREF 360-10B TCRMVREF 600-11 APS2
370-1-4 361B-11-10 600-12 APS3

12V 360-11B TCR_12V 600-13 SCAN_CW
370-2-3 361B-12-9
TDS_SIG 360-12B TONERC_S 600-14 SCAN_PC
TCRS/C 370-3-2 361B-13-8
SGND 360-13B SGND 600-15 SGND
370-4-1 361B-14-7
TDS_VREF 360-14B TCRCVREF 600-16 SCANVREF
5
5
371-1-4 361B-15-6 600-17 SGND

12V 360-15B TCR_12V 600-18 SCAN_EN
371-2-3 361B-16-5
TDS_SIG 360-16B TONERK_S 600-19 SGND
TCRS/K 371-3-2 361B-17-4
SGND 360-17B SGND 600-20 SCAN_CK
371-4-1 361B-18-3
TDS_VREF 360-18B TCRKVREF
TCR sensor/ Y TCR sensor/ M TCR sensor/ C TCR sensor/ K

475-1-2 361B-19-2
360-19B SHUT_24V
Belt separation 475-2-1 361B-20-1
SD1
claw solenoid 360-20B SEPSD_DR
751-12-1 752-4-1
384-1A WXFAN_DR1
751-11-2 752-3-2
767-1-2 763-1-2 361D-1-18 384-2A WXFANER1
564-1 CN564_1 751-10-3 752-2-3 Paper exit fan/1
M61
767-2-1 763-2-1 361D-2-17 384-3A WXFANPWM1
6
6
564-2 SGND 751-9-4 752-1-4

372-4 366-1-8 361D-3-16 384-4A GND
24V2 564-3 SURF_24V 753-4-1
751-8-5
372-3 366-2-7 361D-4-15 384-5A WXFAN_DR2
SURFY_EV 564-4 SURF_EVY 753-3-2
751-7-6
372-2 366-3-6 361D-5-14 384-6A WXFANER2
SGND 564-5 SGND 753-2-3 Paper exit fan/2
751-6-7
M62
372-1 366-4-5 361D-6-13 384-7A WXFANPWM2
DRPS/Y
PGND
DRPSB/Y
564-6 SGND 751-5-8 753-1-4
384-8A GND
Drum potential sensor/ Y

751-4-9 754-4-1
384-9A WXFAN_DR3
373-4 366-5-4 361D-7-12
24V2 564-7 SURF_24V 751-3-10 754-3-2
384-10A WXFANER3
373-3 366-6-3 361D-8-11 Paper exit fan/3
SURFM_EV 564-8 SURF_EVM 751-2-11 754-2-3
M63
384-11A WXFANPWM3
373-2 366-7-2 361D-9-10
SGND 564-9 SGND 751-1-12 754-1-4
384-12A GND
366-8-1 361D-10-9
7
7
373-1
307-4-1
DRPS/M
PGND 564-10 SGND
DRPSB/M
384-13A FFAN_DR
307-3-2
384-14A FFAN_ER
374-4 367-2-8 361D-11-8 307-2-3 Deodorization fan
M36
24V2 564-11 SURF_24V 384-15A FFAN_PWM

374-3 367-3-7 361D-12-7
PRCB(5/6)
307-1-4
SURFC_EV 564-12 SURF_EVC 384-16A GND
374-2 367-4-6 361D-13-6 390-2-1
SGND 564-13 SGND 384-17A TCNT_DR1
374-1 367-5-5 361D-14-5 390-1-2
Total counter
DRPS/C
PGND 564-14 SGND 384-18A SHUT_24V
DRPSB/C
TCT/1
559-2-1
384-1B TCNT_DR2
375-4 367-6-4 361D-15-4 Total counter
24V2 564-15 SURF_24V 559-1-2
384-2B SHUT_24V
TCT/2
375-3 367-7-3 361D-16-3
8
8
SURFK_EV 564-16 SURF_EVK 392-4-1

384-3B FFAN3_DR
375-2 367-8-2 361D-17-2
SGND 564-17 SGND 392-3-2
384-4B FFAN3_ER
375-1 367-9-1 361D-18-1
DRPS/K
PGND 392-2-3
Fusing ventilation fan
DRPSB/K
564-18 SGND
M37
384-5B FFAN3_PWM
392-1-4
Drum potential sensor/ M Drum potential sensor/ C Drum potential sensor/ K
384-6B GND
491-4-1
384-7B FFAN2_DR
491-3-2
384-8B FFAN2_ER
Fusing belt ventilation fan
491-2-3
M10
384-9B FFAN2_HL
491-1-4
384-10B GND
488-4-1
378-2 377-1A-11A 496-1A-11A 384-11B CLFAN_DR
376-1A 24V2
9
9
Color registration shutter solenoid 488-3-2

377-2A-10A 496-2A-10A
SD2
378-1 376-2A SHUT_SD 384-12B CLFAN_ER

488-2-3 Transfer belt fan
M11
384-13B CLFAN_PWM
377-3A-9A 496-3A-9A 488-1-4
499-1 498-1 379-4
376-3A CREG1MON 384-14B GND
499-2 498-2 379-3 377-4A-8A 496-4A-8A 389-3
376-4A CREG1LED
377-5A-7A 496-5A-7A 384-15B GND
499-3 498-3 379-2
sensor/ Fr
PS8
376-5A SGND 389-2

CRB/Fr
499-4 498-4 379-1 377-6A-6A 496-6A-6A 384-16B TSU_OPEN Toner supply unit open/close sensor
376-6A 5V2
PS14
389-1
384-17B 5V
Color registration
376-7A IDC2_SIG 384-18B N.C

376-8A IDC2_SIG2
376-9A IDC_5V
376-10A SGND
10
10
376-11A IDC2_PWMS 495-6

908-1 GND
495-5
908-2 24V
495-4
908-3 PAT4_DR
LIGHT
495-3
383-1 381-1 382-4 377-1B-11B 496-1B-11B 908-4 PAT3_DR
376-1B CREG2MON
STATUS
383-2 381-2 382-3 377-2B-10B 496-2B-10B 495-2

376-2B CREG2LED 908-5 PAT2_DR
383-3 381-3 382-2 377-3B-9B 496-3B-9B
PS9
376-3B SGND 495-1

sensor/ Rr
CRB/Rr
INDICATOR
383-4 381-4 382-1 377-4B-8B 496-4B-8B 908-6 PAT1_DR

376-4B 5V2
Color registration
493-4 494-4
380-5 377-5B-7B 496-5B-7B 35-1 24V
376-5B IDC1_VREF 493-2 494-2
380-4 377-6B-6B 496-6B-6B
376-6B IDC_CNT 35-2 KEY_SET
11
11
PGC sensor 380-3 377-7B-5B 496-7B-5B 493-1 494-1

KCT
376-7B SGND 35-3 GND

PS11
380-2 377-8B-4B 496-8B-4B

493-3 494-3
COLOR REGISTRATION SECTION
376-8B 12V
Key counter
380-1 377-9B-3B 496-9B-3B 35-4 KEY_CONT

376-9B IDC1_SIG
35-5 GND
306-2 377-10B-2B 496-10B-2B
376-10B 24V2
PGC shutter solenoid 377-11B-1B 496-11B-1B
SD3
306-1 489-4-1
376-11B SHUT_SD
700-1A DFAN_DR1
700-2A DFAN_ER1 489-3-2
489-2-3 Drum fan/ 1

M12
700-3A DFAN_HL1
700-4A GND 489-1-4

12
12
315-3 311-1-10 292-1-10

309-1A 5V
315-2 311-2-9 292-2-9
Encoder sensor /Y1 309-2A ENA1
311-3-8 292-3-8
PS66
315-1
309-3A SGND
314-3 311-4-7 292-4-7
309-4A 5V
314-2 311-5-6 292-5-6
Encoder sensor /Y2 309-5A ENA2
311-6-5 292-6-5
PS67
314-1
309-6A SGND
13
13
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
bizhub PRO C6500

bizhub PRO C6500

CRB/Fr Color registration board /Fr 9-X
CRB/Rr Color registration board /Rr 10-X
DRPS/C Drum potential sensor /C 7-Y
DRPS/K Drum potential sensor /K 8-Y
DRPS/M Drum potential sensor /M 7-Y
DRPS/Y Drum potential sensor /Y 6-Y
DRPSB/C Drum potential sensor board /C 7-W
DRPSB/K Drum potential sensor board /K 8-W
DRPSB/M Drum potential sensor board /M 7-W
DRPSB/Y Drum potential sensor board /Y 6-W
EL/C Erase lamp /C 3-W
EL/K Erase lamp /K 3-W
EL/M Erase lamp /M 3-W
EL/Y Erase lamp /Y 2-W
KCT Key counter 11-P
M10 Fusing belt ventilation fan 9-O
M11 Transfer belt fan 9-O
M12 Drum fan /1 12-Q
M36 Deodorization fan 7-P
M37 Fusing ventilation fan 8-O
M61 Paper exit fan /1 6-O
PS8 Color registration sensor /Fr 9-Y
PS9 Color registration sensor /Rr 10-Y
PS11 PGC sensor 11-X
PS14 Toner supply unit open/close sensor 9-O
PS66 Encoder sensor /Y1 12-Y
PS67 Encoder sensor /Y2 13-X
SD1 Belt separation claw solenoid 6-W
SD2 Color registration shutter solenoid 9-X
SD3 PGC shutter solenoid 11-X
TCRS/C TCR sensor /C 5-W
TCRS/K TCR sensor /K 5-W
TCRS/M TCR sensor /M 4-W
TCRS/Y TCR sensor /Y 4-W
TCT/1 Total counter /1 7-O
TCT/2 Total counter /2 8-O
TEM/HUMS/2 Temp/humidity sensor /2 2-W
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
700-5A TBO_SIG
700-6A GND
317-7 311-7-4 292-7-4
FG 309-7A FG
311-8-3 292-8-3
700-7A TB5VCONT
317-4
PWM 309-8A PWM
14
14
317-3 311-9-2 292-9-2 700-8A TBM_SIG

CONT 309-9A CONT
317-1 311-10-1 292-10-1 700-9A MBCLCONT
5V 309-10A 5V 700-10A TBM_EN
317-8 312-4-1 293-4-1
29
Drum motor/ Y PGND 700-11A TBM_CLK
M14
317-9 312-3-2 293-3-2
30
PGND 700-12A TBY_SIG
317-10 312-2-3 293-2-3
25
700-13A YBCLCONT
24V
17.12 Main body 12/12
317-11 312-1-4 293-1-4 700-14A TBY_EN
26
24V
700-15A TBY_CLK
700-16A TSMT_HL
321-3 318-1-10 294-1-10
309-11A 5V 700-17A TSMT_LD
321-2 318-2-9 294-2-9
Encoder sensor /M1 309-12A ENA1 506
318-3-8 294-3-8
700-1B TSMT_CLK
PS68
321-1
309-13A SGND
15
15
322-3 318-4-7 294-4-7 700-2B TSMT_SS

309-14A 5V
322-2 318-5-6 294-5-6 700-3B TBK_CLK
Encoder sensor /M2 309-15A ENA2
318-6-5 294-6-5
PS69
322-1 700-4B TBK_EN
309-16A SGND
700-5B KBCLCONT
324-7 318-7-4 294-7-4 700-6B TBK_SIG
FG 309-17A FG
324-4 318-8-3 294-8-3
PWM 309-18A PWM 700-7B TBC_CLK
324-3 318-9-2 294-9-2
CONT 309-19A CONT 700-8B TBC_EN
324-1 318-10-1 294-10-1
5V 309-20A 5V 700-9B CBCLCONT
324-8 319-4-1 295-4-1
31
PGND 700-10B TBC_SIG
Drum motor/ M
M15
324-9 319-3-2 295-3-2 700-11B GND
32
PGND
324-10 319-2-3 295-2-3 700-12B CHFAN_ON
27
16
16
24V
319-1-4 295-1-4
700-13B CHFAN_ER
324-11
28
24V 700-14B DFAN_DR2 490-4-1
700-15B DFAN_ER2 490-3-2

329-3 325-1-10 296-1-10
309-1B 5V 490-2-3 Drum fan/ 2
325-2-9 296-2-9
M13
700-16B DFAN_HL2
329-2
Encoder sensor /C1 309-2B ENA1
325-3-8 296-3-8
PS70
329-1 700-17B GND 490-1-4
309-3B SGND
328-3 325-4-7 296-4-7
309-4B 5V
328-2 325-5-6 296-5-6
Encoder sensor /C2 309-5B ENA2 394-4-1
325-6-5 296-6-5
393-1A WFAN_DR1
PS71
328-1
309-6B SGND
393-2A WFAN_ER1 394-3-2
Writing
331-7 325-7-4 296-7-4
FG 309-7B FG 394-2-3 intake fan/1
M43
393-3A WFAN_HL1
331-4 325-8-3 296-8-3
17
17
PWM 309-8B PWM 394-1-4

331-3 325-9-2 296-9-2 393-4A GND
CONT 309-9B CONT
331-1 325-10-1 296-10-1 393-5A WFAN_DR2 395-4-1
5V 309-10B 5V
331-8 326-4-1 297-4-1 393-6A WFAN_ER2 395-3-2
37
Drum motor/ C PGND Writing
M16
331-9 326-3-2 297-3-2 395-2-3
M44
393-7A WFAN_HL2 intake fan/1
38
PGND
331-10 326-2-3 297-2-3 393-8A GND 395-1-4
33
24V
331-11 326-1-4 297-1-4 393-9A DEVFAN_DR1 396-4-1
34
24V
393-10A DEVFAN_ER1 396-3-2
336-3 332-1-10 298-1-10 Developing
309-11B 5V 396-2-3
M45
332-2-9 298-2-9
393-11A DEVFAN_HL1 fan/1
336-2
Encoder sensor /K1 309-12B ENA1
332-3-8 298-3-8 396-1-4
PS72
393-12A GND
336-1
309-13B SGND
18
18
335-3 332-4-7 298-4-7 393-13A DEVFAN_DR2 397-4-1

309-14B 5V
335-2 332-5-6 298-5-6
Encoder sensor /K2 309-15B ENA2 393-14A DEVFAN_ER2 397-3-2
332-6-5 298-6-5
PS73
335-1 Developing
309-16B SGND
397-2-3 fan/2
M46
393-15A DEVFAN_HL2
338-7 332-7-4 298-7-4 393-16A GND 397-1-4

FG 309-17B FG
338-4 332-8-3 298-8-3
PWM 309-18B PWM 393-17A O3FAN_DR 398-3-1
338-3 332-9-2 298-9-2
CONT 309-19B CONT
338-1 332-10-1 298-10-1
5V 309-20B 5V 393-18A O3FAN_ER 398-2-2 Main body
333-4-1 299-4-1
M47
338-8 fan
39
Drum motor/ K PGND
M17
338-9 333-3-2 299-3-2 393-19A GND 398-1-3
40
PGND
338-10 333-2-3 299-2-3 393-1B FLFAN_DR1
35
24V
19
19
338-11 333-1-4 299-1-4 393-2B FLFAN_ER1

36
24V
393-3B FLFAN_HL1
305-3 304-1-6 393-4B GND

353-1A 5V2
Encoder sensor / belt1 305-2 304-2-5
353-2A BELT_EA 393-5B FLFAN_DR2
305-1 304-3-4
PS74
353-3A SGND 393-6B FLFAN_ER2
289-3 304-4-3 393-7B FLFAN_HL2

353-4A 5V2
PRCB(6/6)
289-2 304-5-2
Encoder sensor / belt2 353-5A BELT_EB 393-12B GND
PS75
289-1 304-6-1
353-6A SGND 393-9B DEVFAN_DR3 770-4-1
356-7 354-1-7 393-10B DEVFAN_ER3 770-3-2

353-7A DBLT_H/L
20
20
356-6 354-2-6 Developing fan/3

353-8A DBLT_LD 770-2-3
M64
393-11B DEVFAN_HL3
356-5 354-3-5
353-9A DBLT_CW
356-4
393-12B GND 770-1-4
354-4-4
353-10A DBLT_CLK
356-3 354-5-3 393-13B M_TEMP
399-4
353-11A DBLT_CNT
Transfer belt motor 356-2 354-6-2 393-14B GND
399-3
353-12A SGND
M18
356-1 354-7-1 393-15B M_HUM
399-2 Temp/ humidity sensor 1
353-13A 5V2
356-8 355-4-1
TEM/HUMS/1
399-1
393-16B 5V
117
353-14A NC
356-9 355-3-2 393-17B N.C
118
353-15A NC
356-10 355-2-3 393-18B N.C
121
356-11 355-1-4 393-19B N.C

122
359-3 291-1-3
353-1B SGND
21
21
359-2 291-2-2
1st Transfer HP sensor 353-2B RL_HP 467-1A NC
PS15
359-1 291-3-1 483-15A-1A

353-3B 5V2 689-3
467-2A GND
353-4B SGND 483-14A-2A 689-2
353-5B DRUMY_HP 467-3A HA1_HP Paper exit pressure sensor
PS10
483-13A-3A 689-1
353-6B 5V2 467-4A 5V
353-7B SGND
353-8B DRUMM_HP 483-12A-4A 486-4-1
353-9B 5V2 467-5A EPFAN_DR3
483-11A-5A 486-3-2
353-10B SGND 467-6A EPFAN_ER3
353-11B DRUMC_HP 483-10A-6A 486-2-3 Tucking fan/ 3
M28
467-7A EPFAN_HL3
353-12B 5V2 483-9A-7A 486-1-4
353-13B SGND 467-8A GND
22
22
483-8A-8A 485-4-1
353-14B DRUMK_HP 467-9A EPFAN_DR2
353-15B 5V2 483-7A-9A 485-3-2
467-10A EPFAN_ER2
349-1 483-6A-10A 485-2-3 Tucking fan/ 2
M27
341-7-1
340-14A 5V2 467-11A EPFAN_HL2
349-2 341-6-2 483-5A-11A 485-1-4
340-13A SGND
349-3 341-5-3 467-12A GND
340-12A DMTY_SS 483-4A-12A 484-4-1
349-4 341-4-4 467-13A EPFAN_DR1
340-11A DMTY_CLK 483-3A-13A
349-5 341-3-5 484-3-2
340-10A DMTY_CW 467-14A EPFAN_ER1
Developing motor/ Y 349-6 341-2-6 483-2A-14A 484-2-3 Tucking fan/ 1
M26
340-9A DMTY_LD
M20
349-7 341-1-7 467-15A EPFAN_HL1

340-8A DMTY_H/L 483-1A-15A 484-1-4
349-8 345-4-1 467-16A GND
93
349-9 345-3-2 468-6-1

94
23
23
349-10 467-1B SOUT3_2

345-2-3
85
468-5-2
349-11 345-1-4 467-2B GND
86
468-4-3
467-3B CTS3_2
350-1 342-7-1 468-3-4
340-7A 5V2
350-2 467-4B SIN3_2
342-6-2 468-2-5
340-6A SGND
350-3 342-5-3 467-5B GND
340-5A DMTM_SS 468-1-6
350-4 342-4-4
340-4A DMTM_CLK 467-6B RTS3_2
350-5 342-3-5 469-4
340-3A DMTM_CW
70
350-6 PGND
Developing motor/ M 342-2-6
340-2A DMTM_LD 469-1
M21
69
350-7 342-1-7 24V2

340-1A DMTM_H/L
350-8 346-4-1 469-3
44
95
SGND
350-9 346-3-2 469-2
96
41
24
24
350-10 5V2
346-2-3
87
FS
469-5
350-11 346-1-4
88
469-6
351-1 343-7-1 592-2-1 588-5-1

340-14B 5V2 P_EXIT
351-2 467-7B P_EXIT
343-6-2 592-1-2
340-13B SGND
351-3 343-5-3
340-12B DMTC_SS
588-4-2
351-4 343-4-4
46
340-11B DMTC_CLK SGND

351-5 343-3-5 588-3-3
340-10B DMTC_CW
45
351-6 SGND
Developing motor/ C 343-2-6
340-9B DMTC_LD 588-2-4
M22
43
351-7 343-1-7 5V2

340-8B DMTC_H/L
588-1-5
351-8 347-4-1
42
97
5V2
351-9 347-3-2
98
25
25
351-10 347-2-3
89
483-9B-7B 688-3-1 388-3

Crimp
351-11 347-1-4 467-8B 5V

90
Symbol
483-8B-8B 688-2-2 388-2

467-9B EXFUL_PS Paper exit full sensor
PS12
352-1 344-7-1 483-7B-9B 688-1-3 388-1

340-7B 5V2
352-2 467-10B GND
344-6-2 483-6B-10B
340-6B SGND 387-3
352-3 344-5-3 467-11B GND
340-5B DMTK_SS 483-5B-11B 387-2
352-4 344-4-4 Paper exit sensor
340-4B DMTK_CLK 467-12B EXIT_PS
PS13
Connector
352-5 344-3-5 483-4B-12B 387-1

340-3B DMTK_CW
352-6 467-13B 5V
Developing motor/ K 344-2-6
340-2B DMTK_LD
M23
352-7 344-1-7 467-14B SGND

340-1B DMTK_H/L
352-8 348-4-1
99
467-15B HAI_PS
352-9 348-3-2
26
26
100
352-10 467-16B 5V
348-2-3
91
352-11 348-1-4
92
Relay connector
Faston
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
bizhub PRO C6500

bizhub PRO C6500

M13 Drum fan /2 16-P
M14 Drum motor /Y 14-X
M15 Drum motor /M 15-X
M16 Drum motor /C 17-X
M17 Drum motor /K 18-X
M18 Transfer belt motor 20-W
M20 Developing motor /Y 22-V
M21 Developing motor /M 23-V
M22 Developing motor /C 24-V
M23 Developing motor /K 25-V
M26 Tucking fan /1 23-O
M43 Writing intake fan /1 17-P
M44 Writing intake fan /2 17-P
M45 Developing fan /1 18-P
M47 Main body fan 19-P
PS10 Paper exit pressure sensor 21-O
PS12 Paper exit full sensor 25-O
PS13 Paper exit sensor 26-O
PS15 1st transfer HP sensor 21-V
PS68 Encoder sensor /M1 15-Y
PS69 Encoder sensor /M2 16-X
PS70 Encoder sensor /C1 16-Y
PS71 Encoder sensor /C2 17-X
PS72 Encoder sensor /K1 18-Y
PS73 Encoder sensor /K2 18-X
PS74 Encoder sensor /belt1 19-V
PS75 Encoder sensor /belt2 20-V
TEM/HUMS/1 Temp/humidity sensor /1 20-Q
Field Service Ver1.0 Sep.2006 17. OVERALL WIRING DIAGRAM
17.13 DF
bizhub PRO C6500

1 2 3 4 5 6 7 8 9
A DFCB A
M301 Paper feed motor
Paper feed
cover sensor
PS303
B No paper sensor
PS304 M302 Conveyance motor B
Registration
sensor
PS301
C Timing sensor
M303 Reverse/Paper Exit Motor C
PS302
Tray open/close
sensor
PS308
D SIZE SENSOR BOARD D

Size
sensor/Rt
PS310
Reverse solenoid
SD302
Size
sensor/Lt
E PS309
Paper exit solenoid
E
SD301
Size VR
VR301
Registration clutch
MC301
F F
Reverse sensor
PS305
Paper exit
sensor
PS306
G G
Paper exit
cover sensor
PS307
H Symbol H
Connector Faston
Crimp Relay connector
I I
1 2 3 4 5 6 7 8 9
bizhub PRO C6500
DF location list
DFCB DF control board 4-A
M301 Paper feed motor 7-A
M302 Conveyance motor 7-B
M303 Reverse/paper exit motor 7-C
MC301 Registration clutch 7-F
PS301 Registration sensor 1-B
PS302 Timing sensor 1-C
PS303 Paper feed cover sensor 1-A
PS304 No paper sensor 1-B
PS305 Reverse sensor 1-F
PS306 Paper exit sensor 1-G
PS307 Paper exit cover sensor 1-G
PS308 Tray open/close sensor 1-D
PS309 Size sensor/Lt 1-E
PS310 Size sensor/Rt 1-D
SD301 Paper exit solenoid 7-E
SD302 Reverse solenoid 7-D
SSB Size sensor board 2-D
VR301 Size VR 1-E
17.14 PF 1/4
bizhub PRO C6500

1 2 3 4 5 6 7 8 9 10 11 12 13
A A
B B
C C
D D
E E
F F
G G
H G
AC drive Assy
FT1 FT9 FT7

EUROPE ONLY
FT3
Relay
RY ACDB
I plug
Inlet
FT5
850-1 AC(H)
H
850-2 NC 24V1
CBR NF
850-3 NC
Power plug FT6
FT2 FT10 FT8 FT4
850-4 AC(N) 972-1
969-1 AC2(H)
J Noise filter
FOR JAPAN/U.S.A
978-1
969-2 AC2(H)
972-2
508
I
969-3 NC
4 850-1 AC(H)
972-3
969-4 NC
850-2 NC SSR1 969-5 T1_H_DRV(N)
972-4
850-3 NC 969-6 T2_H_DRV(N)

SSR2
963-1 24V_IN(TEST)
K J
963-4 FH_RL_DRV
963-6 T1_H_CONT
963-7 T2_H_CONT
963-2 GND(TEST)
978-4
5 850-4 AC(N)
963-5 T_H_5V
963-3 24V1
L 973-5-1
973-4-2
K
973-3-3 509
973-2-4
973-1-5
946-1-2
946-2-1
M L
1 2 3 4 5 6 7 8 9 10 11 12 13
bizhub PRO C6500
PF location list
ACDB AC drive board 9-H
CBR Circuit breaker 5-I
NF Noise filter 6-I
RY Relay 8-I
17.15 PF 2/4
bizhub PRO C6500

14 15 16 17 18 19 20 21 22 23 24 25 26
A A
B B
C C
D D
E E
F F
Dehumidifier Dehumidifier Temperature
G 915-1
915-3
HTR 3
fan/1 fan/2 sensor/3
TEMS/3
G
FM11 FM12
Fan heater/Up
917-4-1
917-3-2
917-2-3
917-1-4
918-4-1
918-3-2
918-2-3
918-1-4
H H
F/G
958-2-1
958-1-2
I Dehumidifier Dehumidifier
Temperature
sensor/4
I
916-1 fan/3 fan/4
HTR 4
916-3 TEMS/4
FM13 FM14
508
Fan heater/Lw
J J
919-1-4
919-2-3
919-3-2
919-4-1
920-1-4
920-2-3
920-3-2
920-4-1
F/G
959-2-1
959-1-2
K K
L L
938-12-1
938-11-2
938-10-3
938-3-10
938-2-11
938-1-12
939-12-1
939-11-2
939-10-3
939-3-10
939-2-11
939-1-12
938-9-4
938-8-5
938-7-6
938-6-7
938-5-8
938-4-9
939-9-4
939-8-5
939-7-6
939-6-7
939-5-8
939-4-9
M M
510
14 15 16 17 18 19 20 21 22 23 24 25 26
bizhub PRO C6500
PF location list
FM11 Dehumidifier fan /1 25-G
FM12 Dehumidifier fan /2 26-G
FM13 Dehumidifier fan /3 24-I
FM14 Dehumidifier fan /4 24-I
HTR3 Fan heater /Up 23-G
HTR4 Fan heater /Lw 21-I
TEMS/3 Temperature sensor /3 26-G
TEMS/4 Temperature sensor /4 24-I
Z
T
Y
X
V
S
P
U
R
N
Q
O
1
1
17.16 PF 3/4
Crimp
Symbol
DCPS1
DCPS2
2
2
Connector
ACDB(Main body)
Relay connector
106-6 24V1
106-12 PGND
106-3 5V2
106-9 SGND
106-5 12V
106-11 SGND
111-2 24V2
111-6 PGND
111-3 24V2
111-7 PGND
121-10 200VAC(N)
121-4 200VAC(H)
121-9 200VAC(N)
121-3 200VAC(H)
Faston
3
3
F/G
466-5
466-6
466-1
466-2
466-3
466-4
466-7
466-8
466-9
145-2
145-1
145-3
145-2
145-1
466-10
2
960-1
F/G
1
960-2
heater/1
HTR 1
Dehumidifier
4
4
800-1 5V2
800-3 12V
5
800-5 24V1
800-7 24V2
465-1B-16B
800-6 PGND
800-2 SGND
800-4 SGND
800-8 PGND
464-15B SIN2_2 801-1B PFUD_TXD

465-2B-15B 961-1
464-14B SOUT2_2 801-2B PFUD_RXD
465-3B-14B 961-2
heater/2
801-3B S.GND
HTR 2
464-13B GND
465-4B-13B
Dehumidifier
464-12B LTSCLCNT 801-4B T2_SECL_CONT

465-5B-12B
464-11B LTRCLCNT 801-5B PRCL_CONT
465-6B-11B
464-10B LTSSDCNT 801-6B T2_PUSD_CONT
465-7B-10B
464-9B PF_HTROFF 801-7B /FE_HTROFF
465-8B-9B
464-8B GND 801-8B SGND
F/G
465-9B-8B
5
5
464-7B LTSO_SIG 801-9B T2_NF_SIG

465-10B-7B
464-6B LTPR_SIG 801-10B PF_PR_SIG
465-11B-6B
464-5B LTNP_SIG 801-11B T2_O_SIG
465-12B-5B
F/G
464-4B PF_FRSIG2 801-12B N.C

465-13B-4B 854-2
464-3B PF_FRSIG1 801-13B CH_FE5_SIG
465-14B-3B 854-1
464-2B LTCLCNT 801-14B PF_CL_CONT
465-15B-2B
TRAY4
464-1B GND 801-15B SGND 854-A20-A1

465-16B-1B 852-A1 S.GND
801-16B N.C
854-A19-A2
852-A2 S.GND
854-A18-A3 953-1-15 882-1

852-A3 SENS_5V
465-1A-16A
854-A17-A4 953-2-14 882-2
6
6
464-20A PF_CHSIG4 801-1A CH_FE4_SIG 852-A4 T1_MAX_SIG Upper limit sensor/1

PS1
465-2A-15A 953-3-13 882-3

464-19A PF_CHSIG3 801-2A CH_FE3_SIG
465-3A-14A 953-4-12 881-1
464-18A PF_CHSIG2 801-3A CH_FE2_SIG
465-4A-13A 854-A16-A5 953-5-11 881-2
464-17A PF_CHSIG1 801-4A CH_FE1_SIG 852-A5 T1_NF_SIG Paper feed sensor/1
PS2
465-5A-12A 953-6-10 881-3

464-16A PF_NPSIG1 801-5A T1_O_SIG
465-6A-11A 953-7-9 883-1
464-15A PF_NFSIG1 801-6A T1_NF_SIG
465-7A-10A 854-A15-A6 953-8-8 883-2
464-14A PF_PUSD1 801-7A T1_PUSD_CONT 852-A6 T1_0_SIG Paper empty sensor/1
PS3
465-8A-9A 953-9-7 883-3

464-13A PF_CHCL6 801-8A CH_CL6_CONT
465-9A-8A 884-1
465-10A-7A 854-A14-A7 884-2 Tray lock release
852-A7 T1_LOCK_SIG
PS4
PRCB(Main body)
884-3 sensor/1
7
7
465-11A-6A
465-12A-5A 854-A13-A8 885-1
852-A8 SENS_5V
464-9A PF_CHCL2 801-12A CH_CL2_CONT 854-A12-A9 885-2
465-13A-4A 852-A9 T1_SIZE1_SIG Paper size sensor/Rt1
PS5
464-8A PF_CHCL1 801-13A CH_CL1_CONT 854-A11-A10 885-3

465-14A-3A 852-A10 S.GND
464-7A PF_RVCL2 801-14A T2_RVCL_CONT 886-1
465-15A-2A
464-6A PF_RVCL1 801-15A T1_RVCL_CONT 854-A10-A11 886-2
465-16A-1A 852-A11 T1_SIZE2_SIG Paper size sensor/Lt1
PS6
464-5A PF_SOCL1 801-16A T1_SECL_CONT 886-3
941-1-11 859-1
854-A9-A11 941-2-10 859-2
852-A12 T1_SIZE3_SIG Paper size sensor/Fr1
PS7
941-3-9 859-3
942-1-11 860-1
8
8
854-A8-A13 942-2-10 860-2

852-A13 T1_SIZE4_SIG Paper size sensor/Rr1
PS8
942-3-9 860-3
854-A7-A14 904-3
Front door open/close switch 852-A14 SENS_5V
854-A6-A15 904-2
852-A15 T1_PQUANT_VR Remaining paper VR/1
SW1
VR2
FT2 FT1 922-1 904-1

1
903-1
922-2
3
854-A5-A16 903-2
852-A16 T1_PSIZE_VR Paper size VR/1
VR1
854-A4-A17 903-3
852-A17 S.GND
880-2-1 982-7-1
9
9
933-7 T2_LOCKSD_DRV 854-A3-A18 863-2-1

880-1-2 982-6-2 852-A18 T1_TH_SIG1
Tray lock solenoid/2 933-6 LOCKSD_24V 854-A2-A19 863-1-2 Temperature sensor/1
SD8
852-A19 T1_TH_SIG2
TEMS/1
854-A1-A20
876-2-1 982-5-3 852-A20 T1_SET_SIG
933-5 T1_LOCKSD_DRV
Tray lock solenoid/1 876-1-2 982-4-4
SD4
933-4 LOCKSD_24V
982-3-5 854-B19-B1 953-10-6 873-1-2

902-1 852-B1 T1_PUSD_DRV
982-2-6 933-3 SENS_5V 854-B18-B2 953-11-5 873-2-1 Pick-up solenoid/1
SD1
902-2 852-B2 T1_CL_24V

Front door open/close sensor 933-2 FD_OPEN_SIG
902-3 982-1-7
PS23
854-B17-B3 941-4-8 874-1-2

933-1 S.GND 852-B3 T1_SHSD_DRV
941-5-7 874-2-1 Shutter solenoid/Fr1
SD2
854-B16-B4 942-4-8 875-1-2

852-B4 T1_SHSD_DRV
10
10
942-5-7 875-2-1 Shutter solenoid/Rr1

SD3
966-4
934-8 PFU_TH_SIG
854-B15-B5 953-12-4 861-1-2
966-3 852-B5 T1_SECL_DRV
934-7 S.GND 953-13-3 861-2-1
Temperature-humidity sensor 966-2 Paper feed clutch/1
MC1
934-6 PFU_HUM_SIG
966-1
TEM/HUMS
934-5 SENS_5V 854-B14-B6 953-14-2 862-1-2

852-B6 T1_RVCL_DRV
854-B13-B7 953-15-1 862-2-1 Separation clutch/1
MC2
852-B7 T1_CL_24V
857-2(CONT) 955-2-1
934-4 /T1_UPM_DRV
Paper lift motor/1 857-1(24V) 955-1-2
M2
PFDB(1/2)
934-3 T1_UPM_24V 854-B12-B8 941-8-4 907-3-1(CONT)

852-B8 T1_FM12_DRV
854-B11-B9 941-7-5 907-2-2(EM) Paper feed
11
11
858-2(CONT) 852-B9 T1_FM1_EM

956-2-1 assist fan/Fr11
FM1
934-2 /T2_UPM_DRV 854-B10-B10 941-6-6 907-1-3(GND)

Paper lift motor/2 858-1(24V) 852-B10 P.GND
956-1-2
M3
934-1 T2_UPM_24V 854-B9-B11 942-8-4 908-3-1(CONT)

852-B11 T1_FM12_DRV
854-B8-B12 942-7-5 908-2-2(EM) Paper feed
852-B12 T1_FM2_EM
FM2
854-B7-B13 942-6-6 908-1-3(GND) assist fan/Rr11

852-B13 P.GND
Vertical conveyance(1/2)
854-B6-B14 941-11-1 909-3-1(CONT)

852-B14 T1_FM34_DRV
854-B5-B15 941-10-2 909-2-2(EM) Paper feed
852-B15 T1_FM3_EM
assist fan/Fr12
FM3
854-B4-B16 941-9-3 909-1-3(GND)

852-B16 P.GND
854-B3-B17 942-11-1 910-3-1(CONT)
852-B17 T1_FM34_DRV
854-B2-B18 942-10-2 910-2-2(EM) Paper feed
852-B18 T1_FM4_EM
assist fan/Rr12
FM4
854-B1-B19 942-9-3 910-1-3(GND)

852-B19 P.GND
12
12
852-B20 N.C
13
13
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
bizhub PRO C6500

bizhub PRO C6500
PF location list
ACDB(Main AC drive board(Main body) 1-P
body)
FM1 Paper feed assist fan /Fr11 11-P
FM2 Paper feed assist fan /Rr11 11-P
FM3 Paper feed assist fan /Fr12 12-P
FM4 Paper feed assist fan /Rr12 12-P
HTR1 Dehumidifier heater /1 4-O
HTR2 Dehumidifier heater /2 4-O
M2 Paper lift motor /1 11-X
M3 Paper lift motor /2 11-X
MC1 Paper feed clutch /1 10-P
MC2 Separation clutch /1 11-P
PFDB PF drive board 4-R
PS1 Upper limit sensor /1 6-P
PS2 Paper feed sensor /1 6-P
PS3 Paper empty sensor /1 7-P
PS4 Tray lock release sensor /1 7-P
PS5 Paper size sensor /Rt1 7-P
PS6 Paper size sensor /Lt1 7-P
PS7 Paper size sensor /Fr1 8-P
PS8 Paper size sensor /Rr1 8-P
PS23 Front door open/close sensor 10-X
SD1 Pick-up solenoid /1 10-P
SD2 Shutter solenoid /Fr1 10-P
SD3 Shutter solenoid /Rr1 10-P
SD4 Tray lock solenoid /1 9-X
SD8 Tray lock solenoid /2 9-X
SW1 Front door open/close switch 8-X
VR1 Paper size VR /1 9-P
VR2 Remaining paper VR /1 8-P
TEM/HUMS Temperature-humidity sensor 10-X
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
491-1
17.17 PF 4/4
930-1 MF_SIG(+)
491-2
14
14
MI2
930-2 MF_SIG(-)
491-3
F/G
930-3 A.GND
MFDTB/R
930-4 A.GND
490-1
F/G
931-1 JCLK_OUT
490-2 855-2
CT
931-2 A.GND
490-3 855-1
931-3 P.GND
TRAY5
MFDTB/S
855-A20-A1
853-A1 S.GND
855-A19-A2
921-10 924-10-1 948-16B-3B 853-A2 S.GND
15
15
928-16B 24V2-1
921-9 924-9-2 948-15B-4B
928-15B LED_CONT 855-A18-A3 954-1-15 889-1
921-8 924-8-3 948-14B-5B 853-A3 SENS_5V
928-14B SENS_CLK 855-A17-A4 954-2-14 889-2
921-7 924-7-4 948-13B-6B 853-A4 T2_MAX_SIG Upper limit sensor/2
PS9
928-13B S.GND
954-3-13 889-3
921-6 924-6-5 948-12B-7B
928-12B SI 954-4-12 888-1
921-5 924-5-6 948-11B-8B
Centering sensor 928-11B S.GND 855-A16-A5 954-5-11 888-2
PS25
921-4 924-4-7 948-10B-9B 853-A5 T2_NF_SIG Paper feed sensor/2
928-10B -5V 954-6-10 888-3
PS10
921-3 924-3-8 948-9B-10B

928-9B SENS_5V 954-7-9 890-1
921-2 924-2-9 948-8B-11B
928-8B S.GND 855-A15-A6 954-8-8 890-2
921-1 924-1-10 948-7B-12B
853-A6 T2_0_SIG Paper empty sensor/2
928-7B VDDSIG1 954-9-7 890-3
PS11
891-1
16
16
965-1 976-6-1 948-6B-13B

928-6B SENS_5V 855-A14-A7 891-2 Tray lock release
965-2 976-5-2 948-5B-14B 853-A7 T2_LOCK_SIG
Pre-registration sensor 928-5B PF_PR_PS 891-3 sensor/2
PS12
PS20
965-3 976-4-3 948-4B-15B
928-4B S.GND 855-A13-A8 892-1
853-A8 SENS_5V
898-1 976-3-4 948-3B-16B 855-A12-A9 892-2
853-A9 T2_SIZE1_SIG Paper size sensor/Rt2
928-3B SENS_5V 855-A11-A10 892-3
PS13
Horizontal conveyance 898-2 976-2-5 948-2B-17B

853-A10 S.GND
sensor/1 928-2B CH_FE4_SIG
PS18
898-3 976-1-6 948-1B-18B 893-1
928-1B S.GND
855-A10-A11 893-2
853-A11 T2_SIZE2_SIG Paper size sensor/Lt2
893-3
PS14
928-16A N.C
899-1 977-3-1 948-18A-1A 928-15A SENS_5V 943-1-11 887-1
Horizontal conveyance 899-2 977-2-2 948-17A-2A 855-A9-A12 943-2-10 887-2
17
17
928-14A CH_FE5_PS 853-A12 T2_SIZE3_SIG Paper size sensor/Fr2

899-3 977-1-3 948-16A-3A 943-3-9 887-3
PS15
sensor/2
PS19
928-13A S.GND
948-4A to 12A N.C 944-1-11 894-1
855-A8-A13 944-2-10 894-2
901-1 948-6A-13A 853-A13 T2_SIZE4_SIG Paper size sensor/Rr2
PS16
944-3-9 894-3
928-12A SENS_5V
Horizontal conveyance 901-2 948-5A-14A
928-11A HD_OPEN_SIG
door sensor/1 901-3 948-4A-15A
PS21
855-A7-A14 906-3
Horizontal conveyance
928-10A S.GND 853-A14 SENS_5V
855-A6-A15 906-2
Remaining paper VR/2
VR4
906-1
964-1 948-3A-16A
853-A15 T2_PQUANT_VR
928-9A SENS_5V 905-1
Horizontal conveyance 964-2 948-2A-17A
door sensor/2 928-8A HDIN_OPEN_SIG 855-A5-A16 905-2
964-3 948-1A-18A
PS22
853-A16 T2_PSIZE_VR Paper size VR/2
VR3
928-7A S.GND 855-A4-A17 905-3
18
18
853-A17 S.GND
855-A3-A18 866-2-1
870-2-1 853-A18 T2_TH_SIG1
855-A2-A19 866-1-2
Temperature sensor/2
Horizontal conveyance 928-6A H_MC_24V 853-A19 T2_TH_SIG2
TEMS/2
870-1-2
clutch/1 855-A1-A20
MC10
928-5A CH_CL4_DRV 853-A20 T2_SET_SIG
871-2-1
Horizontal conveyance 928-4A H_MC_24V
clutch/2 871-1-2 855-B19-B1 954-10-6 877-1-2
853-B1 T2_PUSD_DRV
MC11
928-3A CH_CL5_DRV Pick-up solenoid/2
855-B18-B2 954-11-5 877-2-1
SD5
853-B2 T2_CL_24V
872-2-1 855-B17-B3 943-4-8 878-1-2

928-2A H_MC_24V 853-B3 T2_SHSD_DRV
19
19
Pre-registration clutch 872-1-2 943-5-7 878-2-1 Shutter solenoid/Fr2

SD6
MC12
928-1A PRCL_DRV
855-B16-B4 944-4-8 879-1-2

853-B4 T2_SHSD_DRV
944-5-7 879-2-1 Shutter solenoid/Rr2
SD7
856-1 5V
925-1 5V2
856-2 S.GND(N.C) 855-B15-B5 954-12-4 864-1-2
853-B5 T2_SECL_DRV
856-3 CONT 954-13-3 864-2-1
925-2 PFUM_CONT Paper feed clutch/2
MC4
856-4 CLK
925-3 PFUM_CLK
856-5 F/R 855-B14-B6 954-14-2 865-1-2
925-4 PFUM_FR 853-B6 T2_RVCL_DRV
856-6 LD 855-B13-B7 954-15-1 865-2-1 Separation clutch/2
MC5
Paper feed motor 925-5 PFUM_EM 853-B7 T2_CL_24V
M1
856-7 H/L
925-6 PFUM_GAIN
856-8 PGND 952-4-1
20
20
856-9 PGND 952-3-2

855-B12-B8 943-8-4 911-3-1(CONT)
856-10 24V 952-2-3 853-B8 T2_FM12_DRV
855-B11-B9 943-7-5 911-2-2(EM) Paper feed
856-11 24V 952-1-4 853-B9 T2_FM1_EM
FM5
855-B10-B10 943-6-6 911-1-3(GND) assist fan/Fr21

853-B10 P.GND
855-B9-B11 943-5-4 912-3-1(CONT)
853-B11 T2_FM12_DRV
3
855-B8-B12 944-7-5 912-2-2(EM) Paper feed

853-B12 T2_FM2_EM
FM6

853-B13 P.GND
2
855-B6-B14 943-11-1 913-3-1(CONT)

PFDB(1/2)
853-B14 T2_FM34_DRV
855-B5-B15 943-10-2 913-2-2(EM) Paper feed
853-B15 T2_FM3_EM
FM7
4-1 SENS_5V 855-B4-B16 943-9-3 913-1-3(GND) assist fan/Fr22

853-B16 P.GND
4-2 YOBI_SIG
944-11-1 914-3-1(CONT)
21
21
855-B3-B17
4-3 SGND 853-B17 T2_FM34_DRV
855-B2-B18 944-10-2 914-2-2(EM) Paper feed
4-4 H_MC_24V 853-B18 T2_FM4_EM
FM8

4-5 CH_CL6_DRV 853-B19 P.GND
4-6 H_MC_24V 853-B20 N.C
4-7 PF_CL_DRV
4-8
4-9
897-1 949-18-1
927-B18 SENS_5V
Vertical conveyance 897-2 949-17-2
927-B17 CH_FE3_SIG
962-1 24V1
22
22
sensor/3 897-3 949-16-3

PS26
927-B16 S.GND
962-2 H_RL_DRV
962-3 SENS_5V
509
896-1 949-15-4
927-B15 SENS_5V 962-4 T1_HEAT_DRV
Vertical conveyance 896-2 949-14-5
927-B14 CH_FE2_SIG 962-5 T2_HEAT_DRV
sensor/2 896-3 949-13-6
PS27
927-B13 S.GND
895-1 949-12-7
927-B12 SENS_5V
Vertical conveyance 895-2 949-11-8 937-B1 T2_HFAN_DR
927-B11 CH_FE1_SIG
895-3 949-10-9
PS17
sensor/1 937-B2 T2_HFAN1_ER

927-B10 S.GND
949-10 to 15 N.C 937-B3 T2_HFAN1_HL
900-1 949-3-16 937-B4 P.GND
23
23
927-B9 SENS_5V
Vertical conveyance 900-2 949-2-17 937-B5 T2_HFAN_DR
927-B8 VD_OPEN_SIG
900-3 949-1-18
PS24
door sensor 937-B6 T2_HFAN2_ER

927-B7 S.GND
937-B7 T2_HFAN2_HL
Vertical conveyance(2/2)
937-B8 P.GND
867-2-1
Vertical conveyance clutch/1 927-B6 V_MC_24V
867-1-2 937-B9 H_TH2_SIG1
MC7
927-B5 /CH_CL1_DRV
937-B10 H_TH2_SIG2
937-B11 T2_HTSET_SIG
868-2-1
937-B12 S.GND
868-1-2
510
MC8
927-B3 /CH_CL2_DRV
24
24
869-2-1 937-A1 T1_HFAN_DR

869-1-2 937-A2 T1_HFAN1_ER
MC9
927-B1 /CH_CL3_DRV
937-A3 T1_HFAN1_HL
937-A4 P.GND
927-A18 N.C
937-A5 T1_HFAN_DR
927-A17 N.C
937-A6 T1_HFAN2_ER
927-A16 P.GND
937-A7 T1_HFAN2_HL
927-A15 PFU_FAN4_HL
937-A8 P.GND
927-A14 PFU_FAN4_ER
927-A13 PFU_FAN4_DRV 937-A9 H_TH1_SIG1
927-A12 P.GND 937-A10 H_TH1_SIG2
25
25
927-A11 PFU_FAN3_HL 937-A11 T1_HTSET_SIG

927-A10 PFU_FAN3_ER 937-A12 S.GND
927-A9 PFU_FAN3_DRV
968-4-1
927-A8 P.GND
968-3-2
927-A7 PFU_FAN2_HL
Ventilation fan/2 968-2-3
FM9
927-A6 PFU_FAN2_ER
968-1-4
927-A5 PFU_FAN2_DRV
967-4-1
927-A4 P.GND
967-3-2
927-A3 PFU_FAN1_HL
Ventilation fan/1 967-2-3
927-A2 PFU_FAN1_ER
FM10
967-1-4
26
26
927-A1 PFU_FAN1_DRV
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
bizhub PRO C6500

bizhub PRO C6500
PF location list
FM5 Paper feed assist fan /Fr21 20-O
FM6 Paper feed assist fan /Rr21 20-O
FM7 Paper feed assist fan /Fr22 21-O
FM8 Paper feed assist fan /Rr22 21-O
FM9 Ventilation fan /2 25W
FM10 Ventilation fan /1 26W
M1 Paper feed motor 20-X
MC4 Paper feed clutch /2 19-O
MC5 Separation clutch /2 20-O
MC7 Vertical conveyance clutch /1 23-W
MC10 Horizontal conveyance clutch /1 18-X
MC11 Horizontal conveyance clutch /2 19-X
MC12 Pre-registration clutch 19-X
MFDTB/R Multi feed detection board /R 14-X
MFDTB/S Multi feed detection board /S 14-X
PFDB PF drive board 20-S
PS9 Upper limit sensor /2 15-O
PS10 Paper feed sensor /2 15-O
PS11 Paper empty sensor /2 16-O
PS12 Tray lock release sensor /2 16-O
PS13 Paper size sensor /Rt2 16-O
PS14 Paper size sensor /Lt2 17-O
PS15 Paper size sensor /Fr2 17-O
PS16 Paper size sensor /Rr2 17-O
PS17 Vertical conveyance sensor /1 23-W
PS18 Horizontal conveyance sensor /1 17-X
PS19 Horizontal conveyance sensor /2 17-X
PS20 Pre-registration sensor15-U 16-X
PS21 Horizontal conveyance door sensor /1 18-X
PS22 Horizontal conveyance door sensor /2 18-X
PS24 Vertical conveyance door sensor 23-W
PS25 Centering sensor 15-X
SD5 Pick-up solenoid /2 19-O
SD6 Shutter solenoid /Fr2 19-O
SD7 Shutter solenoid /Rr2 19-O
TEMS/2 Temperature sensor /2 18-O
VR3 Paper size VR/217-K 18-O
VR4 Remaining paper VR /217-K 18-O
I
F
E
B
A
H
D
C
G
17.18 LU
1
1
ACDB
DCPS2
DCPS1
MAIN BODY
106-3 5V2
106-9 SGND
106-5 12V
106-11 SGND
106-6 24V1
106-12 PGND
111-2 24V2
111-6 PGND
111-3 24V2
111-7 PGND
121-8 220VAC(H)
121-3 220VAC(H)
2
2
F/G
466-1
466-2
466-3
466-4
466-5
466-6
466-7
466-8
466-9
145-6
145-5
145-4
145-3
145-2
145-1
466-10
F/G
LU-202
799-4
799-3
799-2
799-1
834-2
834-1
464-20A PF_CHSIG4 465-1A-16A 801-A1 N.C

464-19A PF_CHSIG3 465-2A-15A 801-A2 N.C
800-1 5V2
800-2 12V
800-3 24V2
465-3A-14A
800-4 SGND
800-5 SGND
800-6 PGND
464-18A PF_CHSIG2 801-A3 N.C

464-17A PF_CHSIG1 465-4A-13A 801-A4 N.C
ASSY
464-16A PF_NPSIG1 465-5A-12A 801-A5 N.C

HTR1
AC drive
465-6A-11A
3
3
464-15A PF_NFSIG1 801-A6 N.C

464-14A PF_PUSD1 465-7A-10A 801-A7 N.C
465-8A-9A 973-5-1
464-13A PF_CHCL6 801-A8 N.C 962-1 24V1
Dehumidifier heater
465-9A-8A 973-4-2
464-12A PF_CHCL5 801-A9 N.C 962-2 FH_RL_DRV
972-4
972-3
972-2
972-1
465-10A-7A 973-3-3
464-11A PF_CHCL4 801-A10 N.C 962-3 SENS_5V
465-11A-6A 973-2-4
464-10A PF_CHCL3 801-A11 N.C 962-4 T1_HEAT_DRV
465-12A-5A 973-1-5
464-9A PF_CHCL2 801-A12 N.C 962-5
464-8A PF_CHCL1 465-13A-4A 801-A13 N.C
915-3
915-2
915-1
464-7A PF_RVCL2 465-14A-3A 801-A14 N.C

464-6A PF_RVCL1 465-15A-2A 801-A15 N.C 938-12-1
465-16A-1A 835-1 HFAN_DRV
464-5A PF_SOCL1 801-A16 N.C 938-11-2
835-2 HFAN1_ER Dehumidifier
938-10-3
FM3
835-3 HFAN1_HL fan/1

HTR2
465-1B-16B 938-9-4
464-15B SIN2_2 801-B1 LCTD_TXD 835-4 P.GND
Fan heater
465-2B-15B 938-8-5
464-14B SOUT2_2 801-B2 LCTD_RXD 835-5 HFAN_DR
938-7-6
Fan heater Assy
464-13B GND 465-3B-14B 801-B3 S.GND 835-6 HFAN2_ER Dehumidifier

465-4B-13B 938-6-7
FM4
464-12B LTSCLCNT 801-B4 SECL_CONT 835-7 HFAN2_HL fan/2

465-5B-12B 938-5-8
PRCB
4
4
464-11B LTRCLCNT 801-B5 PRCL_CONT 835-8 P.GND

464-10B LTSSDCNT 465-6B-11B 801-B6 PUSD_CONT 938-4-9
465-7B-10B 835-9 H_TH_SIG1
464-9B PF_HTROFF 801-B7 /LT_HTROFF 938-3-10 Temperature sensor/2
465-8B-9B 835-10 H_TH_SIG2
TEMS/2
464-8B GND 801-B8 SGND 938-2-11

835-11 HTSET_SIG
464-7B LTSO_SIG 465-9B-8B 801-B9 POUT_SIG 938-1-12
835-12 S.GND
464-6B LTPR_SIG 465-10B-7B 801-B10 PR_SIG
464-5B LTNP_SIG 465-11B-6B 801-B11 0_SIG
464-4B PF_FRSIG2 465-12B-5B 801-B12 LT_SIG2
810-1
464-3B PF_FRSIG1 465-13B-4B 801-B13 LT_SIG1 802-1 VIDEO
810-2
464-2B LTCLCNT 465-14B-3B 801-B14 LT_CL_CONT 802-2 SGND
810-3
464-1B GND 465-15B-2B 801-B15 SGND 802-3 5V2
810-4
802-4 -5V
810-5
802-5 SGND Centering sensor
810-6
PS1
802-6 SI
814-1 810-7
Paper lift 808-1 D1 802-7 SGND
814-2 810-8
motor 802-8 CLK
M100
808-2 D2
810-9
802-9 LED
5
5
810-10
802-10 24V2
818-1
806-15 5V2
Lower 818-2 815-1
806-14 LOW_SIG 805-1 5V2 5V
Limit Sensor
818-3 815-2
PS101
806-13 SGND 805-2 SGND S.G.

805-3 LCTMCONT 815-3
819-1 CONT
Remaining 806-12 5V2 815-4
805-4 LCTM_CLK CLK
paper 819-2
806-11 QUANT1 815-5
805-5 LCTM_F/R CW/CCW
819-3
PS102
sensor/1
806-10 SGND 815-6
805-6 LCTM_EM LD Paper feed motor
M1
820-1 805-7 LCTMGAIN 815-7 H/L

Remaining 806-9 5V2
820-2 815-8 P.G.
paper 806-8 QUANT2 805-8 PGND
820-3 815-9
PS103
sensor/2 806-7 SGND 805-9 PGND P.G.

815-10 24V
821-1 805-10 24V2
Remaining 806-6 5V2 815-11 24V
821-2 805-11 24V2
paper 806-5 QUANT3
817-2
817-1
816-2
816-1
821-3
PS104
sensor/3 806-4 SGND

6
6
822-1
Remaining 806-3 5V2
822-2
paper 806-2 QUANT4
822-3
PS105
sensor/4 806-1 SGND

LUDB
MS1
MS2
812-3-1 837-6-1
803-6 PGND
Paper feed 812-2-2 837-5-2
assist fan/Fr 803-5 LFAN2_EM
FM1
812-1-3 837-4-3
803-4 LF_DRV 841-14-1 829-2-1
804-1A 24V
811-3-1 837-3-4 841-13-2 829-1-2 Pick-up solenoid
804-2A PUSD_DRV
SD100
803-3 PGND
Paper feed 811-2-2 837-2-5 841-12-3
803-2 LFAN1_EM 831-3
804-3A SGND
FM2
assist fan/Rr 841-11-4

811-1-3 831-2 Upper limit sensor
837-1-6 804-4A MAX_SIG
803-1 LF_DRV 841-10-5 831-1
PS109
804-5A 5V2
841-9-6 825-3
804-6A SGND
841-8-7
7
7
825-2 Paper empty sensor

804-7A 0_PS
841-7-8 825-1
PS108
804-8A 5V2
841-6-9 824-3
804-9A 5V2
841-5-10 824-2
804-10A PR_PS LU exit sensor
841-4-11 824-1
PS107
804-11A SGND
841-3-12 823-3
804-12A 5V2
841-2-13 823-2 Pre-registration sensor
836-11 TH1_SIG2 804-13A POUT_SIG
Temperature 848-2-1 850-8-1 841-1-14 823-1
PS106
sensor/1 836-10 TH1_SIG1 804-14A SGND

850-7-2
TEMS/1
848-1-2
839-5-1 832-3
836-9 SGND 804-1B SGND
847-3 850-6-3 839-4-2 832-2 Front door open/close
Paper size 804-2B FROP_SIG sensor
850-5-4 836-8 SIZE_PS2 839-3-3 832-1
847-2
PS115
seonsor/Fr 804-3B 5V2

PS111
847-1 850-4-5 836-7 5V2

839-2-4 813-2
804-4B SGND
836-6 SGND 839-1-5 813-1 Tray down switch
Paper size 846-3 850-3-6
8
8
804-5B DW_SW
SW100
seonsor/Rr 846-2 836-5 SIZE_PS1

850-2-7
PS110
846-1 850-1-8 836-4 5V2

833-3
804-6B SGND
833-2 Upper cover open/close
845-1 836-3 SGND 804-7B UPOP_PS
849-3-1 sensor
Remaining 833-1
PS100
845-2 836-2 SIZE_VR 804-8B 5V2

849-2-2
VR1
paper VR
845-3 849-1-3 836-1 5V2
826-2-1
Crimp
804-9B 24V2
826-1-2 Paper feed clutch
Symbol
804-10B SECL_DRV
830-2-1
804-11B 24V2 Pre registration clutch
830-1-2
804-12B PRCL_DRV
MC101 MC102
804-13B 24V2
Connector
804-14B LT_CL_DRV
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
G
bizhub PRO C6500

bizhub PRO C6500
LU location list
FM1 Paper feed assist fan /Fr 6-H
FM2 Paper feed assist fan /Rr 7-H
FM3 Dehumidifier fan /1 4-C
FM4 Dehumidifier fan /2 4-C
HTR1 Dehumidifier heater /1 3-A
HTR2 Dehumidifier heater /2 4-B
LUDB LU drive board 3-D
M1 Paper feed motor 5-B
M100 Paper lift motor 5-H
MC101 Paper feed clutch 8-B
MC102 Pre-registration clutch 9-B
MS1 Interlock switch /1 6-C
MS2 Interlock switch /2 6-C
PS1 Centering sensor 5-B
PS100 Upper door sensor 8-B
PS101 Lower limit sensor 5-H
PS102 Remaining paper sensor /1 5-H
PS106 Pre-registration sensor 7-B
PS107 LU exit sensor 7-B
PS108 Paper empty sensor 7-B
PS109 Upper limit sensor 7-B
PS110 Paper size sensor /Fr 7-B
PS111 Paper size sensor /Rr 8-H
PS115 Front door sensor 8-B
SD100 Pick-up solenoid 7-B
SW100 Tray down switch 8-B
TEMS/1 Temperature sensor /1 8-H
TEMS/2 Temperature sensor /2 4-C
VR1 Paper size VR 8-H
I
F
E
B
A
H
D
C
G
17.19 RU
1
1
J4
-13 -1 CN100- 3
CN2- 1 M1_24V
-12 -2 CN100- 9
CN2- 2 M1_24V
-11 -3 CN100- 1
CN2- 3 M1_DRV_A
-10 -4 CN100- 5 Entrance conveyance motor
M1
CN2- 4 M1_DRV_A/
-9 -5 CN100- 7
MS1
CN2- 5 M1_DRV_B
26NA-752
AC INRET
AC OUTRET/2
AC OUTRET/1
-8 -6 CN100-11
2
2
CN2- 6 M1_DRV_B/
RU504
RU503
Interlock switch
-7 -7 CN104- 5
CN2- 7 M5_24V
FA13
FA14
-6 -8 CN104- 2
CN2- 8 M5_24V
-5 -9 CN104- 4
CN2- 9 M5_DRV_A
-4 -10 CN104- 6 Paper exit motor
M5
CN2-10 M5_DRV_A/
FT2
FT1
-3 -11 CN104- 3
J1 CN2-11 M5_DRV_B
-1 -2 -12 CN104- 1
CN2-12 M5_DRV_B/
-2
-3 -1 -13
101
-4
-5
FT4
FT3
-6
J3
J2 -A15 -A 1
CBR2
CBR1
-1 CN1- 1 SD1_24V
-A14 -A 2
FT6
FT5
Circuit breaker/2
CN1- 2 SD1_DRV
Circuit breaker/1
-2
101
-3 -A13 -A 3 CN108-2
-4 CN1- 3 SD2_24V
-A12 -A 4 CN108-1 Decurler gate solenoid /1
SD2
CN1- 4 SD2_DRV
3
3
CN36-2
CN36-1
CN35-2
CN35-1
FT8
FT7
-A11 -A 5 CN109-2
N.C CN1- 5 SD3_24V
-A10 -A 6 CN109-1 Decurler gate solenoid /2
CN1- 6 SD3_DRV
SD3
4
3
N.C
2
1
N.C
NF1
Noise filter
N.C J7
FT9
N.C
FT10
-A 9 -A 7 -3 -1
A
N.C CN1- 7 PS1_S.GND

-A 8 -A 8 -2 -2
B
N.C CN1- 8 PS1_SIG

-A 7 -A 9 -1 -3
C
N.C CN1- 9 PS1_5V
N.C
N.C J5
N.C -A 6 -A10 -3 -1
D
N.C CN1-10 PS2_S.GND

-A 5 -A11 -2 -2
E
N.C CN1-11 PS2_SIG

F
-A 4 -A12 -1 -3
FT11
N.C CN1-12 PS2_5V
FT15
MS1
N.C
FT16 N.C
Relay
RL1
N.C J8
Interlock switch
N.C -A 3 -A13 -3 -1
4
4
FA14
FA13
G
N.C CN1-13 PS3_S.GND
FT12
-A 2 -A14 -2 -2
H
N.C CN1-14 PS3_SIG

I
-A 1 -A15 -1 -3
N.C CN1-15 PS3_5V
N.C
N.C
N.C J6
N.C
J
-B15 -B 1 -15 -1
N.C CN3- 1 M2/3/4/6/7_DRV
-B14 -B 2 -14 -2
K
N.C CN3- 2 M2_LD_IN

-B13 -B 3 -13 -3
L
N.C CN3- 3 M2_24V
DCPS
CN34-1:HOT
CN34-5:FGND
-B12 -B 4 -12 -4
CN34-3:NEUTRAL
M
CN3- 4 M2/3/4/6/7_DRV
-B11 -B 5 -11 -5
N
RUCB
CN3- 5 M3_LD_IN
8
5V
-B10 -B 6 -10 -6
11 22
O
CN3- 6 M3_24V
9
16 23
-B 9 -B 7 -9 -7
P
CN3- 7 M2/3/4/6/7_DRV
CN28-1:-V/PGND
CN28-2:-V/PGND
CN28-3:-V/PGND
CN28-4:-V/PGND
CN28-5:+V/24V
CN28-6:+V/24V
CN28-7:+V/24V
CN28-8:+V/24V
-B 8 -B 8 -8 -8
Q
CN3- 8 M4_LD_IN
6
-B 7 -B 9 -7 -9
S.GND
R
12 20
J1 CN3- 9 M4_24V
7
17 21
-1
-2
5
5
101
-3
15
-4
1
J2
24V
-B 6 -B10 -6 -10
S
-5 -1 CN4- 1 M2/3/4/6/7_DRV
-B 5 -B11 -5 -11
T
-6 -2 CN4- 2 M6_LD_IN
-B 4 -B12 -4 -12
105
U
-3 CN4- 3 M6_24V
4
-4
for RU503
-B 3 -B13 -3 -13
18
V
P.GND
CN4- 4 M2/3/4/6/7_DRV
5
19
-B 2 -B14 -2 -14
W
CN4- 5 M7_LD_IN
-B 1 -B15 -1 -15
X
J1 CN4- 6 M7_24V
-1 -1
10
-2 -2
OR
-3 -3
13
-4 -4
14
-5 -5 CN12-1 RL_5V
105(RU503)
102(RU504)
-6 -6 CN12-2 RL_DRV CN13-A 1 NC

CN13-A 2 NC
CN110- 3
A
CN13-A 3 NC
CN110- 2
B
CN22-1 MTXD CN13-A 4 NC

CN5-1 SYS_SIN Entrance sensor
PS1
CN110- 1
C
CN22-2 SG CN13-A 5 NC
CN5-2 S.GND
CN22-3 MCTS CN13-A 6 NC
CN5-3 SYS_RTS
CN22-4 MRXD CN13-A 7 NC
CN5-4 SYS_SOUT
6
6
CN22-5 SG CN13-A 8 NC
CN5-5 S.GND
CN22-6 MRTS CN13-A 9 NC
CN5-6 SYS_CTS
CN111- 3
D
CN5-7 PAPEROUT_1 CN13-A10 NC

CN111- 2
E
CN21-1 PAPER_OUT CN13-A11 NC Intermediate sensor

PS2
CN111- 1
CN21-2 SG CN13-A12 NC
6
10
CN11-1 24V_IN CN13-A13 NC

CN21-3 SG
7
11
CN11-2 5V_IN CN13-A14 NC

CN21-4 5V
8
12
CN11-3 S.GND CN13-A15 NC

CN21-5 5V
9
13
CN11-4 P.GND
Main body
CN13-A16 NC
CN112- 3
14
G
CN11-5 P.GND CN13-A17 NC

CN112- 2
H
CN20-1 24V CN13-A18 NC

1
Paper exit sensor

PS3
CN20-2 5V CN112- 1
CN13-A19 NC
2
CN20-3 SG CN13-A20 NC
3
CN20-4 PG CN13-B 1 NC
4
CN20-5 PG CN13-B 2 NC
5
CN20-6 FG CN13-B 3 NC
J
CN101- 3
CN13-B 4 NC
CN101- 2
K
CN13-B 5 NC
M2
Paper fan/1
L
CN101- 1
CN13-B 6 NC
CN13-B 7 NC
CN13-B 8 NC
7
7
CN13-B 9 NC
CN27-1 CN13-B10 NC
CN7-2 SYS_SIN CN102- 3
M
CN27-2 CN13-B11 NC
CN7-1 SYS_RTS CN102- 2
N
CN13-B12 NC
M3
CN102- 1
Paper fan/2
O
CN13-B13 NC
CN26-6 MTXD CN13-B14 NC
CN6-1 FNS1_SOUT
CN26-5 SG CN13-B15 NC
CN6-2 S.GND
CN26-4 MCTS CN13-B16 NC
CN6-3 FNS1_CTS
CN26-3 MRXD CN13-B17 NC
CN6-4 FNS1_SIN
CN103- 3
P
CN26-2 SG CN13-B18 NC
CN6-5 NC
CN26-1 MRTS CN103- 2
Q
CN13-B19 NC
M4
CN6-6 FNS1_RTS Paper fan/3

CN103- 1
R
CN6-7 PAPEROUT2 CN13-B20 NC

CN25-5 PAPER_OUT CN6-8 NC
CN25-4 SG
20
CN25-3 SG
21
CN25-2 5V CN105- 3
22
S
CN25-1 5V CN105- 2
T
23
M6
CN105- 1
Ventilation assist fan/1
U
CN24-1 24V
15
CN24-2 5V
16
CN24-3 SG
To rear option
17
8
8
CN24-4 PG
18
CN106- 3
V
CN24-5 PG
19
CN106- 2
W
CN24-6 FG
M7
CN106- 1
Ventilation assist fan/2
X
Crimp
Symbol
Connector
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
G
bizhub PRO C6500

bizhub PRO C6500
RU location list
CBR1 Circuit breaker /1 3-I
CBR2 Circuit breaker /2 3-I
DCPS DC power supply 5-I
M1 Entrance conveyance motor 2-B
M2 Paper fan/1 7-B
M3 Paper fan/2 7-B
M4 Paper fan/3 7-B
M5 Paper exit motor 2-B
M6 Ventilation assist fan /1 8-B
M7 Ventilation assist fan /2 8-B
MS1 Interlock switch 2-G,4-H
NF Noise filter 3-I
PS1 Entrance sensor 6-B
PS2 Intermediate sensor 6-B
PS3 Paper exit sensor 6-B
RL1 Relay 4-I
RUCB RU control board 2-D
SD2 Decurler gate solenoid /1 3-B
SD3 Decurler gate solenoid /2 3-B
I
F
E
B
A
H
D
C
G
CN505- 5 M4_B CN530- 1 YEL
CN505- 1 M4_24V CN530- 2 BLK
CN505- 6 M4_ B/ CN530- 3 RED
CN530- 4 ORG
M4
CN505- 3 M4_A CN530- 5 WIT
1st folding motor
CN505- 2 M4_24V CN530- 6 BLU
CN505- 4 M4_A/
17.20 FD
CN505- 11 M5_B CN531- 1 YEL

CN505- 7 M5_24V CN531- 2 BLK
CN505- 12 M5_B/ CN531- 3 RED
CN531- 4 ORG 2nd folding motor
M5
CN505- 9 M5_A CN531- 5 WIT
CN505- 8 M5_24V CN531- 6 BLU
CN505- 10 M5_A/
510-16A-1A
CN3- 1 KCOUT_41 CN503-16 KCOUT_41
510-15A-2A
CN3- 2 KCOUT_42 CN503-15 KCOUT_42 CN532- 1 YEL
Power plug
510-14A-3A CN506- 5 M6_B CN532- 2 BLK
CN3- 3 KCOUT_43 CN503-14 KCOUT_43 CN506- 1 M6_24V
510-13A-4A CN532- 3 RED
CN3- 4 KCOUT_44 CN503-13 KCOUT_44 CN506- 6 M6_B/ CN532- 4 ORG
510-12A-5A CN506- 3 M6_A 3rd folding motor
M6
CN3- 5 KCOUT_45 CN503-12 KCOUT_45 CN532- 5 WIT
510-11A-6A CN506- 2 M6_24V
CN3- 6 KCOUT_46 CN503-11 KCOUT_46 CN532- 6 BLU
510-10A-7A CN506- 4 M6_A/
CN3- 7 KCOUT_47 CN503-10 KCOUT_47
CN3- 8 KCOUT_48 510-9A-8A
CN503- 9 KCOUT_48
1
1
510-8A-9A
CN3- 9 KCOUT_49 CN503- 8 KCOUT_49 CN533-6- 1 RED
510-7A-10A
CN3-10 KCOUT_50 CN503- 7 KCOUT_50 CN508-A 1 M14_24V CN533-5- 2 RED
510-6A-11A
CN3-11 KCOUT_51 CN503- 6 KCOUT_51 CN508-A 2 M14_24V CN533-4- 3 BLK
510-5A-12A CN508-A 3 M14_A
Inlet
CN3-12 KCOUT_52 CN503- 5 KCOUT_52 CN508-A 4 M14_A/ CN533-3- 4 BLN 1st folding release motor
510-4A-13A
M14
CN3-13 KCOUT_53 CN503- 4 KCOUT_53 CN508-A 5 M14_B CN533-2- 5 ORG
510-3A-14A CN533-1- 6 YEL
CN3-14 KCOUT_54 CN503- 3 KCOUT_54 CN508-A 6 M14_B/
510-2A-15A
FT2
FT1
CN3-15 KCOUT_55 CN503- 2 KCOUT_55
CN3-16 KCOUT_56 510-1A-16A CN503- 1 KCOUT_56
CN508-A 7 M15_24V CN534-6- 1 RED
CN508-A 8 M15_24V CN534-5- 2 RED
CN508-A 9 M15_A CN534-4- 3 BLK
CN508-A10 M15_A/ CN534-3- 4 BLN 2nd folding release motor
M15
CN508-A11 M15_B CN534-2- 5 ORG

CN508-A12 M15_B/ CN534-1- 6 YEL
Y/G
WIT
BLK
CN13-1 /CPUIN_1(IRQ4) CN222-9 /CPUIN_1(IRQ4) 511-15A-1A
CN209-A 1 KCIN_24 CN501-A17 PS51_SIG CN508-A13 M16_24V CN535-6- 1 RED
RT1
CN13-2 /CPUIN_2(IRQ3) CN222-8 /CPUIN_2(IRQ3) 511-14A-2A CN535-5- 2 RED
CN209-A 2 KCIN_25 CN501-A16 PS52_SIG CN508-A14 M16_24V CN535-4- 3 BLK
CN13-3 CPUIN_3(IRQ1) CN222-7 CPUIN_3(IRQ1) 511-13A-3A
CN209-A 3 KCIN_26 CN501-A15 PS53_SIG CN508-A15 M16_A CN535-3- 4 BLN
CN13-4 CPUIN_4(TIM Input) CN222-6 CPUIN_4(TIM Input) 511-12A-4A M16_A/ 3rd folding release motor
M16
CN209-A 4 KCIN_27 CN501-A14 PS54_SIG CN508-A16 CN535-2- 5 ORG

CN13-5 NC CN222-5 NC 511-11A-5A CN508-A17 M16_B
CN209-A 5 KCIN_28 CN501-A13 PS55_SIG CN508-A18 M16_B/ CN535-1- 6 YEL
CN13-6 CPUIN_7(TIM Input) CN222-4 CPUIN_7(TIM Input) 511-10A-6A
CN209-A 6 KCIN_29 CN501-A12 PS56_SIG
CN13-7 SGND CN222-3 GND 511-9A-7A
CN13-8 CPUIN_8(TIM Input) CN209-A 7 KCIN_30 CN501-A11 PS57_SIG
CN222-2 CPUIN_8(TIM Input) 511-8A-8A
CN13-9 5V CN222-1 NC CN209-A 8 ORI_SET 511-7A-9A
CN501-A10 ORI_SET
CN209-A 9 KCOUT_73 CN501-A 9 M4_CONT1 CN508-B 1 SGND
FT4
FT3
511-6A-10A CN508-B 2
CN209-A10 KCOUT_74 511-5A-11A
CN501-A 8 M4_CONT2
CN209-A11 KCOUT_75 CN501-A 7 M4_F/R CN508-B 3 5V CN517- 3
511-4A-12A CN508-B 4 SGND
CN209-A12 KCOUT_76 CN501-A 6 M4_RESET CN508-B CN517- 2
CN2-A 1 KCOUT_1 CN201-A20 KCOUT_1 511-3A-13A 5 PS57 SIG CN517- 1 PS57 3rd folding cam home sensor
CN2-A 2 KCOUT_2 CN201-A19 KCOUT_2 CN209-A13 SGND 511-2A-14A
CN501-A 5 SGND CN508-B 6 5V
CBR2
CBR1
CN501-A 4 SGND
CN501-A 3 SGND
CN209-A16 SGND CN501-A 2 SGND
FT6
FT5
CN2-A 5 KCOUT_5 CN201-A16 KCOUT_5 511-1A-15A CN516- 3
CN209-A17 5V CN501-A 1 5V CN508-B 7 SGND CN516- 2
CN2-A 6 KCOUT_6 CN201-A15 KCOUT_6 511-15B-1B 8 PS56 SIG 2nd folding cam home sensor
CN201-A14 KCOUT_7 CN209-B 1 KCOUT_77 CN501-B17 M4_ENBLECN508-B CN516- 1 PS56
CN2-A 7 KCOUT_7 511-14B-2B CN508-B 9 5V
Circuit breaker/2
Circuit breaker/1
CN201-A13 KCOUT_8 CN209-B 2 KCOUT_78 CN501-B16 M5_CONT1
CN2-A 8 KCOUT_8 511-13B-3B
CN201-A12 KCOUT_9 CN209-B 3 KCOUT_79 CN501-B15 M5_CONT2
511-12B-4B
WIT
CN2-A 9 KCOUT_9
BLK
CN2-A10 KCOUT_10 CN201-A11 KCOUT_10 CN209-B 4 KCOUT_80 511-11B-5B
CN501-B14 M5_F/R
CN10-1 IRQ4 CN515- 3
CN2-A11 KCOUT_11 CN201-A10 KCOUT_11 CN209-B 5 KCOUT_81 511-10B-6B
CN501-B13 M5_RESET CN508-B10 SGND CN515- 2
CN10-2 /IRQ3 CN209-B 6 KCOUT_82 CN501-B12 M5_ENBLECN508-B11 PS55 SIG 1st folding cam home sensor
CN2-A12 KCOUT_12 CN201-A 9 KCOUT_12 511-9B-7B CN515- 1 PS55
CN10-3 IRQ CN209-B 7 KCOUT_83 CN501-B11 M6_CONT1 CN508-B12 5V
CN2-A13 KCOUT_13 CN201-A 8 KCOUT_13 511-8B-8B
CN209-B 8 KCOUT_84 CN501-B10 M6_CONT2
Interrupt
CN2-A14 KCOUT_14 CN201-A 7 KCOUT_14 511-7B-9B
CN2-A15 KCOUT_15 CN201-A 6 KCOUT_15 CN209-B 9 KCOUT_85 511-6B-10B
CN501-B 9 M6_F/R
CN501-B 8 M6_RESET CN508-B13 SGND CN514- 3
CN2-A16 KCOUT_16 CN201-A 5 KCOUT_16 CN209-B10 KCOUT_86 511-5B-11B CN514- 2
FT8
FT7
CN2-A17 KCOUT_17 CN201-A 4 KCOUT_17 CN209-B11 KCOUT_87 511-4B-12B
CN501-B 7 M6_ENBLE CN508-B14 PS54 SIG 3rd folding conveyance sensor
CN514- 1 PS54
CN201-A 3 KCOUT_18 CN209-B12 5V CN501-B 6 5V CN508-B15 5V
CN2-A18 KCOUT_18 511-3B-13B
4
3
2
2
CN2-A19 KCOUT_19 CN201-A 2 KCOUT_19 CN209-B13 5V 511-2B-14B

CN501-B 5 5V
CN23-1 TCK CN2-A20 KCOUT_20 CN201-A 1 KCOUT_20 CN209-B14 5V 511-1B-15B
CN501-B 4 5V
NF1
2
1
CN23-2 TDO3 CN2-B 1 KCOUT_21 CN201-B20 KCOUT_21 CN209-B15 TIME0 511-1B-15B
CN501-B 3 M4_CLK CN511- 3
CN23-3 TDI CN209-B16 TIME2 CN501-B 2 M5_CLK CN508-B16 SGND CN511- 2
CN2-B 2 KCOUT_22 CN201-B19 KCOUT_22 511-1B-15B 1st folding conveyance sensor
CN23-4 TMS CN209-B17 TIME3 CN501-B 1 M6_CLK CN508-B17 PS51 SIG CN511- 1 PS51
FT9
CN2-B 3 KCOUT_23 CN201-B18 KCOUT_23 CN508-B18 5V
JTAG
FT10
CN23-5 TRST CN2-B 4 KCOUT_24 CN201-B17 KCOUT_24
CN2-B 5 KCOUT_25 CN201-B16 KCOUT_25
CN201-B14 KCOUT_27
WIT
CN2-B 7 KCOUT_27 512-1-1
BLK
CN500- 1 24VDC
Outlet
CN2-B 8 KCOUT_28 CN201-B13 KCOUT_28 512-2-2 CN513- 3
CN500- 2 24VDC CN507- 1 SGND CN513- 2
CN2-B 9 KCOUT_29 CN201-B12 KCOUT_29 512-3-3 CN507- 2 PS53 SIG
8 10
512-4-4 CN500- 3 PGND CN513- 1 PS53 2nd folding conveyance sensor
CN507- 3 5V
9 11
CN2-B10 KCOUT_30 CN201-B11 KCOUT_30 CN500- 2 PGND
CN24-1 5V CN2-B11 KCOUT_31 CN201-B10 KCOUT_31
CN24-2 RL_CONT CN2-B12 KCOUT_32 CN201-B 9 KCOUT_32
Relay
CN2-B13 KCOUT_33 CN201-B 8 KCOUT_33 CN512- 3
CN2-B14 KCOUT_34 CN201-B 7 KCOUT_34 CN507- 4 SGND CN512- 2
Y/G
WIT
BLK
CN216-12 M12_24V CN52- 2 CN507- 5 PS52 SIG
CN182- 1
BLK PGC1 BLK CN2-B15 KCOUT_35 CN201-B 6 KCOUT_35 CN52- 5 CN512- 1 PS52 Folding entrance sensor
CN507- 6 5V
CN181- 1
CN2-B16 KCOUT_36 CN201-B 5 KCOUT_36 CN216-11 M12_24V
CN216-10 M12_A CN52- 1 Punch conveyance
PGC2 WIT CN2-B17 KCOUT_37 CN201-B 4 KCOUT_37 CN216- 9 M 2_A/ CN52- 3
M2
CN2-B18 KCOUT_38 CN201-B 3 KCOUT_38 CN216- 8 M 2_ B CN52- 4 motor

WIT CN52- 6
CN2-B19 KCOUT_39 CN201-B 2 KCOUT_39 CN216- 7 M 2_B/
To 5V (CCP)
CN201-B 1 KCOUT_40 CN536- 1
CN2-B20 KCOUT_40 CN507- 7 SD18_DRV CN536- 2
CN62- 2
RT5
CN216- 6 M12_24V CN507- 8 SD_24V SD18 2nd folding roller solenoid
CN182- 2
CN181- 2
CN216- 5 M12_24V CN62- 5
WIT
CN216- 4 M12_A CN62- 1
CN216- 3 M12_A/ CN62- 3 Alignment motor
M12
CN1-A 1 KCIN_1 CN202-A16 KCIN_1 CN216- 2 M12_ B CN62- 4

CN62- 6
BLK FT11
CN1-A 2 KCIN_2 CN202-A15 KCIN_2 CN216- 1 M12_B/ CN507- 9 SD15_DRV CN536- 1
CN151- 1
RED CN1-A 3 KCIN_3 CN202-A14 KCIN_3 CN507-10 SD_24V CN536- 2 SD15 Folding gate solenoid
A
CN1-A 4 KCIN_4 CN202-A13 KCIN_4
CN1-A 5 KCIN_5 CN202-A12 KCIN_5 CN217- 1 M11 DRV1 CN61- 1 RED Tray up down
CN1-A 6 KCIN_6 CN202-A11 KCIN_6 CN61- 2 BLU
FDB
BLK CN217- 2 M11 DRV2

M11
RL1
CN1-A 7 KCIN_7 CN202-A10 KCIN_7 motor
B
CN1-A 8 KCIN_8 CN202-A 9 KCIN_8
B
CN1-A 9 KCIN_9 CN202-A 8 KCIN_9 CN217- 3 5V

A
CN1-A10 KCIN_10 CN202-A 7 KCIN_10 CN217- 4 RL_CONT
CN151- 2
CN517- 3
CN1-A11 KCIN_11 CN202-A 6 KCIN_11 CN507-13 SGND CN517- 2 S size conveyance
CN183- 1
WIT
CN33- 3 CN507-14 PS57 SIG
CN1-A12 KCIN_12 CN202-A 5 KCIN_12 CN224- 5 5V CN517- 1 PS58
FT12 BLK
CN217- 6 PS13_SIG CN33- 2 Main tray lower CN507-15 5V
CN1-A13 KCIN_13 CN202-A 4 KCIN_13 CN33- 1 PS22 sensor
CN1-A14 KCIN_14 CN202-A 3 KCIN_14 CN217- 7 SGND limit sensor
CN1-A15 KCIN_15 CN202-A 2 KCIN_15
WIT
BLK
CN1-A16 KCIN_16 CN202-A 1 KCIN_16
CN1-B 1 KCIN_17 CN202-B16 KCIN_17
CN183- 2
3
3

CN183-A2
CN183-A1
CN1-B 6 KCIN_22 CN202-B11 KCIN_22 CN219-A13 5V CN51- 1
CN1-B 7 KCIN_23 CN202-B10 KCIN_23 CN219-A12 SGND CN51- 2
CN51- 3
MS1
CN1-B 8 KCIN_24 CN202-B 9 KCIN_24 CN219-A11 M1_CONT CN51- 4
CN1-B 9 KCIN_25 CN202-B 8 KCIN_25 CN219-A10 M1_CLK CN51- 5
CN219-A 9 M1_F/R CN51- 6
CN1-B10 KCIN_26 CN202-B 7 KCIN_26 CN219-A 8 M1_LD
Crimp
CN183-B2
CN183-B1
CN51- 7
M1
CN1-B11 KCIN_27 CN202-B 6 KCIN_27 CN219-A 7 M1_H/L

Entrance conveyance motor
CN51- 8
WIT
CN183- 1
CN1-B12 KCIN_28 CN202-B 5 KCIN_28 CN219-A 6 PGND
WIT
BLK
CN51- 9
Symbol
CN1-B13 KCIN_29 CN202-B 4 KCIN_29 CN219-A 5 PGND CN51-10

CN1-B14 KCIN_30 CN202-B 3 KCIN_30 CN219-A 4 24V CN51-11
CN219-A 3 24V
CN1-B15 KCIN_31 CN202-B 2 KCIN_31
CN1-B16 KCIN_32 CN202-B 1 KCIN_32
CN219-A 2 SD12_24V CN82- 1 RED
CN219-A 1 SD12_DRV CN82- 2 BLU SD12 Paper exit solenoid
CN183- 2
CN5-A 1 KCOUT_57 CN204-A20 KCOUT_57
CN5-A 2 KCOUT_58 CN204-A19 KCOUT_58
CN5-A 3 KCOUT_59 CN204-A18 KCOUT_59 CN67- 1
CN5-A 4 KCOUT_60 CN204-A17 KCOUT_60 CN219-B13 5V CN37- 2
CN219-B12 SGND CN67- 3
CN5-A 5 KCOUT_61 CN204-A16 KCOUT_61 CN219-B11 M17_CONT CN67- 4
CN5-A 6 KCOUT_62 CN204-A15 KCOUT_62 CN219-B10 M17_CLK CN67- 5
CN219-B 9 M17_F/R
RT2
CN5-A 8 KCOUT_64 CN204-A13 KCOUT_64 CN219-B 8 M17_LD CN67- 7 Main tray paper exit motor
M17
CN219-B 7 M17_H/L
Connector

CN219-B 6 PGND CN67- 9
CN5-A10 KCOUT_66 CN204-A11 KCOUT_66 CN219-B 5 PGND CN67-10
CN5-A11 KCOUT_67 CN204-A10 KCOUT_67
Y/G
CN219-B 4 24V
WIT
BLK
CN67-11
CN5-A12 KCOUT_68 CN204-A 9 KCOUT_68 CN219-B 3 24V
CN5-A13 KCOUT_69 CN204-A 8 KCOUT_69
CN5-A14 KCOUT_70 CN204-A 7 KCOUT_70 CN219-B 2 SD24V_2
CN5-A15 KCOUT_71 CN204-A 6 KCOUT_71 CN219-B 1 SD7_DRV
:line(L)
CN184-3
CN184-1
CN184-5
CN5-A18 KCOUT_74 CN204-A 3 KCOUT_74 CN37- 3
:neutral(N)
CN220-A 1 SGND CN37- 2
:frame GND
CN5-A19 KCOUT_75 CN204-A 2 KCOUT_75 CN220-A 2 PS17_SIG
CN5-A20 KCOUT_76 CN204-A 1 KCOUT_76 CN37- 1 PS17 Sub tray paper full sensor
CN220-A 3 5V
CN5-B 3 KCOUT_79 CN204-B18 KCOUT_79 CN36- 3
CN204-B17 KCOUT_80 CN220-A 4 SGND CN36- 2
CN5-B 4 KCOUT_80 CN220-A 5 PS16_SIG
Relay connector
CN36- 1 PS16 Sub tray paper exit sensor
DCPS
CN5-B 5 KCOUT_81 CN204-B16 KCOUT_81 CN220-A 6 5V
Faston

4
4
CN5-B 8 KCOUT_84 CN204-B13 KCOUT_84 CN24- 3

CN204-B12 KCOUT_85 CN220-A 7 SGND CN24- 2
CN5-B 9 KCOUT_85 CN220-A 8 PS4_SIG PI exit sensor
CN24- 1 PS4
:-V/PGND
CN191-1
:-V/PGND
CN191-2
:-V/PGND
CN191-3
:-V/PGND
CN191-4
:+V/24V
CN191-5
:+V/24V
CN191-6
:+V/24V
CN191-7
:+V/24V
CN191-8
CN5-B10 KCOUT_86 CN204-B11 KCOUT_86 CN220-A 9 5V
CN5-B11 KCOUT_87 CN204-B10 KCOUT_87
CN5-B12 KCOUT_88 CN204-B 9 KCOUT_88
CN5-B13 KCOUT_89 CN204-B 8 KCOUT_89 CN21- 3
CN204-B 7 KCOUT_90 CN220-A10 SGND CN21- 2
CN5-B14 KCOUT_90 CN220-A11 PS1_SIG FD entrance sensor
CN5-B15 KCOUT_91 CN204-B 6 KCOUT_91 CN21- 1 PS1
CN220-A12 5V
CN5-B19 KCOUT_95 CN204-B 2 KCOUT_95 CN220-B12 5V CN53- 1
CN5-B20 KCOUT_96 CN204-B 1 KCOUT_96 CN220-B11 SGND CN53- 2
CN220-B10 M3_CONT CN53- 3
CN220-B 9 M3_CLK CN53- 4
CN220-B 8 M3_F/R CN53- 5 CN311-A13 OP_LED12 CN361-A 1 OP_LED12
CN220-B 7 M3_LD CN53- 6 Intermediate CN311-A12 OP_LED13
CN53- 7 CN361-A 2 OP_LED13
M3
CN14- 1 TIME_0 CN203-18 TIME_0 CN220-B 6 M3_H/L CN311-A11 OP_LED14

CN53- 8 conveyance motor CN361-A 3 OP_LED14
CN14- 2 TIME_1 CN203-17 TIME_1 CN220-B 5 PGND CN311-A10 OP_LED15
CN220-B 4 PGND CN53- 9 CN361-A 4 NC
CN14- 3 TIME_2 CN203-16 TIME_2 CN53-10 CN311-A 9 OP_LED16
CN220-B 3 24V CN361-A 5 NC
CN14- 4 TIME_3 CN203-15 TIME_3 CN53-11 CN311-A 8 OPE_SW1
CN220-B 2 24V CN361-A 6 OPE_SW1
CN14- 5 TIME_4 CN203-14 TIME_4 CN220-B 1 NC CN311-A 7 OPE_SW2 CN361-A 7 OPE_SW2
CN14- 6 TIME_5 CN203-13 TIME_5 CN311-A 6 OPE_SW3 CN361-A 8 OPE_SW3
CN14- 7 TIME_6 CN203-12 TIME_6 CN311-A 5 OPE_SW4 CN361-A 9 OPE_SW4
CN14- 8 TIME_7 CN203-11 TIME_7 CN311-A 4 OPE_SW5 CN361-A10 OPE_SW5
CN14- 9 TIME_8 CN203-10 TIME_8 CN311-A 3 OPE_S1 CN361-A11 NC
CN14-10 TIME_9 CN203- 9 TIME_9 CN311-A 2 OPE_S2 CN361-A12 NC
PDB
CN14-11 TIME_10 CN203- 8 TIME_10 CN311-A 1 OPE_S3

CN203- 7 TIME_11 CN46- 3 CN361-A13 NC
CN14-12 TIME_11 CN222- 1 SGND CN46- 2 CN311-B13 5V CN361-B 1 5V
CN14-13 TIME_12 CN203- 6 TIME_12 CN222- 2 PS26_SIG CN46- 1 PS26 Punch scraps full sensor
CN222- 3 5V CN311-B12 SGND CN361-B 2 SGND
4
CN14-14 TIME_13 CN203- 5 TIME_13
FDCB
CN311-B11 OP_LED 1 CN361-B 3 OP_LED 1

CN14-15 TIME_14 CN203- 4 TIME_14 CN311-B10 OP_LED 2 CN361-B 4 OP_LED 2
5
3
2
1
CN14-16 TIME_15 CN203- 3 TIME_15 CN311-B 9 OP_LED 3
CN32- 3 CN361-B 5 OP_LED 3
CN14-17 TIME_16 CN203- 2 TIME_16 CN222- 4 SGND
PDB
CN32- 2 Punch scraps box set CN311-B 8 OP_LED 4 CN361-B 6 OP_LED 4
CN14-18 TIME_17 CN203- 1 TIME_17 CN222- 5 PS12_SIG CN32- 1 PS12
CN222- 6 5V CN311-B 7 OP_LED 5 CN361-B 7 OP_LED 5
CN20-1 5V sensor CN311-B 6 OP_LED 6 CN361-B 8 OP_LED 6
18 22 CN20-2 5V CN311-B 5 OP_LED 7 CN361-B 9 OP_LED 7
CN20-3 S.GND CN311-B 4 OP_LED 8 CN361-B10 OP_LED 8
CN30- 3
27 30
CN20-4 S.GND CN222- 7 SGND CN30- 2 Alignment plate home CN311-B 3 OP_LED 9 CN361-B11 OP_LED 9
CN222- 8 PS10_SIG CN30- 1 PS10 CN311-B 2 OP_LED10 CN361-B12 OP_LED10
AC L
AC N
CN222- 9 5V sensor
F.GND
CN311-B 1 OP_LED11 CN361-B13 OP_LED11
Punch motor CN215- 8 M10 DRV1
CN215- 7 M10 DRV2
AC OUTLET
M10
CN25- 3
CN222-10 SGND CN25- 2
CN222-11 PS5_SIG Punch conveyance sensor
5
5
CN215- 6 M13 24V CN25- 1 PS5

CN222-12 5V
MAIN BODY I/F CN215- 5 M13 24V
6 CN600-1 CN215- 4 M13 A
CN**-1 TXD 5 CN600-2
CN16-1 SYS_SIN Punch registration motor CN215- 3 M13 A/
M13
CN**-2 S.GND 4 CN600-3

CN16-2 S.GND CN215- 2 M13 B
CN**-3 CTS 3 CN600-4
CN16-3 /SYS_RTS CN215- 1 M13 B/
CN**-4 RXD 2 CN600-5
CN16-4 SYS_SOUT
CN**-5 S.GND CN600-6
CN16-5 S.GND
FDOB
1
CN**-6 RTS CN16-6 /SYS_CTS
CN16-7 /PAPEROUT_1 CN78- 1 RED
CN223- 1 SD8_DRV CN78- 2 BLU
Roller
CN223- 2 SD24V_2 SD8
solenoid/4
CN221-A 1 SGND
5 CN601-1 Punch registration home sensor CN221-A 2 PS11_SIG CN374- 4
CN**-5 EXIT PS PS11 CN317- 1 TH_SIG CN374- 3
4 CN601-2 CN221-A 3 5V CN77- 1 RED Roller CN317- 2 GND
CN**-4 S.GND CN223- 3 SD7_DRV CN77- 2 BLU CN374- 2 TSB Temperature sensor board
3 CN601-3 CN223- 4 SD24V_2 SD7 CN317- 3 N.C CN374- 1
CN**-3 S.GND 2 CN601-4 solenoid/3 CN317- 4 5V
15 13
CN**-2 5V 1 CN601-5 CN221-A 4 SGND

14 12
CN**-1 5V 3 holes/4 holes punch home sensor PS9 CN221-A 5 PS9_SIG

CN221-A 6 5V CN74- 1 RED L size gate CN490- 2
CN308- 1 + Multi feed detection
CN223- 6 SD24V_2 SD4 CN490- 1
CN308- 2 - CN490- 2 MFDB2
solenoid CN300- 3 AGND board/2
CN221-A 7 SGND
2 holes punch home sensor PS8 CN221-A 8 PS8_SIG
CN221-A 9 5V
CN19-1 SYS_SIN CN73- 1 RED
RU-503/504
S size gate
CN19-2 /SYS_RTS CN223- 8 SD24V_2 SD3
2 CN621-2 CN490- 3
CN**-5 SOUT CN19-3 FNS2_SIN solenoid CN309- 1 SGND
1 CN621-1 CN309- 2 + CN490- 1 Multi feed detection
CN**-4 CTS CN19-4 /FNS2_RTS CN490- 2 MFDB1
CN309- 3 - board/1
CN71- 2 CN33- 3 CN309- 4 NC
CN71- 1
CN221-A10 SD1_DRV CN223- 9 SGND CN33- 2 Punch registration
Entrance gate solenoid SD1 CN221-A11 SD24V_1 CN223-10 PS6_SIG CN33- 1 PS6
CN223-11 5V sensor
CN**-6 F.GND
CN**-5 P.GND
CN**-4 P.GND
CN**-3 S.GND
CN**-2 5V
CN**-1 24V
CN325- 3
CN306- 1 SGND CN325- 2
CN306- 2 PS35_SIG CN325- 1 PS35 L size sensor/Up
CN370- 6 5V CN79- 1 RED CN306- 3 5V
CN221-B 1 5V CN224- 1 SD9_DRV Sub tray gate
CN370- 5 LED1_SIG CN224- 2 SD24V_3 CN79- 2 BLU SD9
CN221-B 2 LED1_SIG
CN602-6
CN602-5
CN602-4
CN602-3
CN602-2
CN602-1
CN370- 4 LED2_SIG CN221-B 3 LED2_SIG solenoid

CN326- 3
CN370- 3 LED3_SIG CN221-B 4 LED3_SIG CN306- 4 SGND CN326- 2
CN370- 2 LED4_SIG CN221-B 5 LED4_SIG CN306- 5 PS36_SIG CN326- 1 PS36 S size sensor/Lw
JAMIB
CN38- 3 CN306- 6 5V
CN370- 1 NC CN221-B 6 LED5_SIG CN224- 3 SGND CN38- 2 Main tray paper exit
6
6
CN224- 4 PS18_SIG CN38- 1 PS18

CN224- 5 5V sensor
CN341- 1
CN306- 7 SGND CN341- 2
CN306- 8 UPTRY_SIZ CN341- 3 VR31 Paper size VR/Up
CN33- 3 CN306- 9 3.3V
CN224- 6 SGND CN33- 2
CN224- 7 PS13_SIG
24
CN33- 1 PS2 Folding exit sensor

CN71- 1 CN224- 8 5V
CN221-B 7 SD6_DRV
RT10
SD6 CN71- 2 CN334- 3

Roller solenoid/2 CN221-B 8 SD24V_1 CN306-10 SGND
25
CN334- 2
CN43- 3 CN306-11 PS44_SIG CN334- 1 PS44 PI paper set sensor/Up
CN224- 9 SGND CN43- 2 Main tray empty CN306-12 5V
CN224-10 PS23_SIG CN43- 1 PS23
CN224-11 5V
26
CN71- 1 sensor
CN71- 2
CN221-B 9 SD5_DRV
Roller solenoid/1 SD5 CN325- 3
RT11
CN221-B10 SD24V_1 CN306-13 SGND CN325- 2

CN306-14 PS47_SIG
29
CN40- 3 CN325- 1 PS47 PI max paper size sensor/Up

CN224-12 SGND CN40- 2 Main tray upper CN306-15 5V
CN224-13 PS20_SIG CN40- 1 PS20
CN224-14 5V limit sensor
CN211- 1 24V CN321- 3
CN26- 3
CN306-16 SGND CN321- 2
CN211- 2 5V CN224-15 SGND CN26- 2 Main tray folding CN306-17 PS31_SIG CN321- 1 PI conveyance sensor/Up
CN603-6
CN603-5
CN603-4
CN603-3
CN603-2
CN603-1
CN224-16 PS7_SIG CN306-18 5V

PS31
CN211- 3 SGND CN26- 1 PS7
CN224-17 5V paper full sensor
CN211- 4 PGND
5V
24V
CN33- 3 CN328- 3
F.GND
CN313- 1 SGND
P.GND
P.GND
S.GND
CN224-18 SGND CN33- 2 Intermediate CN328- 2

PIDB
CN224-19 PS13_SIG CN313- 2 PS38_SIG CN328- 1 PS38 PI upper limit sensor/Lw

CN33- 1
19
CN206- 1 5VDC CN224-20 5V

PS13 CN313- 3 5V
1 CN610-2
conveyance sensor
CN19-4 /FNS2_RTS CN18-2 FNS2_SIN CN206- 2 5VDC
2 CN610-1
23
CN19-3 FNS2_SIN CN18-1 /FNS2_RTS CN206- 3 SGND

CN329- 3
CN19-2 /SYS_RTS
28 31
CN206- 4 SGND CN313- 4 SGND CN329- 2

CN19-1 SYS_SIN CN313- 5 PS39_SIG CN329- 1 PS39 PI paper empty sensor/Lw
CN313- 6 5V
CN210-A 1 TCLKE_2 CN304-A14 M7_CLK7
1 CN605-6
CN21-1 SYS_SIN CN17-1 FNS1_SOUT CN210-A 2 TCLKF_2 CN304-A13 JYU_CLK7
2 CN605-5
CN21-2 S.GND CN17- 2 S.GND CN210-A 3 SGND CN304-A12 SGND
3 CN605-4 CN343-1/1
6
CN21-3 /SYS_RTS CN17-3 /FNS1_CTS CN207- 1 24VDC CN210-A 4 SGND CN304-A11 SGND CN313- 7 SD13_DRV CN343-2/2
4 CN605-3 CN313- 8 SD_24V SD13 PI pick-up solenoid/Up
7
CN21-4 SYS_SOUT CN17-4 FNS1_SIN CN207- 2 PGND CN210-A 5 SGND CN304-A10 SGND
5 CN605-2
CN21-5 S.GND CN17-5 /FNSSET CN210-A 6 5V CN304-A 9 5VD
8
6 CN605-1 CN207- 3 24VDC

CN21-6 /SYS_CTS CN17-6 /FNS1_RTS CN210-A 7 5V CN304-A 8 5VD
CN21-7 /PAPEROUT_1 CN207- 4 24VDC CN304-A 7 5VD
CN17-7 /PAPEROUT_2 CN210-A 8 5V
CN331- 3
10
CN207- 5 PGND CN210-A 9 NC CN304-A 6 NC CN307- 1 SGND

1 CN604-5 CN17- 8 NC CN331- 2
9 11
CN207- 6 PGND CN210-A10 NC CN304-A 5 NC CN307- 2 PS41_SIG CN331- 1 PS41 L size sensor/Lw
2 CN604-4 CN307- 3 5V
S.GND CN210-A11 SUBIN1 CN304-A 4 PANCH_S3 (Reserve)
3 CN604-3
S.GND CN210-A12 NC CN304-A 3 NC
7
7
4 CN604-2
16 20
5V CN210-A13 KCOUT71 CN304-A 2 OP_LED15

5 CN604-1
17 21
5V CN210-A14 KCOUT72 CN304-A 1 OP_LED16 CN332- 3

CN307- 4 SGND CN332- 2
CN210-B 1 KCOUT57 CN304-B14 OP_LED 1 CN307- 5 PS42_SIG S size sensor/Lw
CN332- 1 PS42
1
CN205- 1 24VDC CN210-B 2 KCOUT58 CN304-B13 OP_LED 2 CN307- 6 5V

3
CN205- 2 PGND CN210-B 3 KCOUT59 CN304-B12 OP_LED 3

To Next Option
2
CN304-B11 OP_LED 4
AC N
F.GND
AC L
AC INLET
CN205- 3 24VDC CN210-B 4 KCOUT60

CN210-B 5 KCOUT61 CN304-B10 OP_LED 5 CN342- 1
4
CN205- 4 PGND CN307- 7 SGND

CN210-B 6 KCOUT62 CN304-B 9 OP_LED 6 CN342- 2
5
CN205- 5 PGND CN307- 8 LOWTRY_SZ CN342- 3 VR32 Paper size VR/Lw

CN210-B 7 KCOUT63 CN304-B 8 OP_LED 7 CN307- 9 3.3V
CN210-B 8 KCOUT64 CN304-B 7 OP_LED 8
CN606- 3 CN210-B 9 KCOUT65 CN304-B 6 OP_LED 9
12
CN210-B10 KCOUT66 CN304-B 5 OP_LED10

CN606- 1 CN304-B 4 OP_LED11 CN335- 3
CN210-B11 KCOUT67 CN307-10 SGND CN335- 2
CN606- 4 CN307-11 PS45_SIG PI paper set sensor/Lw
CN210-B12 KCOUT68 CN304-B 3 OP_LED12 CN335- 1 PS45
CN304-B 2 OP_LED13 CN307-12 5V
CN15- 1 TIME_18 CN210-B13 KCOUT69
SSJC HYB6
CN606- 5 CN15- 2 TIME_19 CN210-B14 KCOUT70 CN304-B 1 OP_LED14

CN15- 3 TIME_20
13
MAIN BODY
CN326- 3
CN606- 2 CN15- 4 TIME_21 CN307-13 SGND CN326- 2
CN606- 6 CN15- 5 TIME_22 CN307-14 PS48_SIG CN326- 1 PS48 PI mac paper size sensor/Lw
16 17 18 19
CN307-15 5V
CN15- 6 TIME_23
FNS FDCB PDB
CN15- 7 NC
CN324- 3
CN307-16 SGND CN324- 2
CN307-17 PS46_SIG CN324- 1 PS46 Sub tray folding paper full sensor
CN307-18 5V
CN11-1 3.3V CN303- 6 3.3V CN307-19 MC2_DRV CN346- 1

CN11-2 3.3V CN303- 5 3.3V CN307-20 24V CN346- 2 CL2 PI registration clutch/Lw
CN7-A 1 KCIN_65 CN11-3 AD_0 CN303- 4 AD_1
CN606- 3 CN7-A 2 KCIN_66 CN11-4 AD_1 CN303- 3 AD_2
CN11-5 AD_2
14
CN7-A 3 KCIN_67 CN303- 2 AD_3

CN606- 1 CN11-6 AD_3 CN303- 1 AD_4
CN606- 4
CN7-A 4 KCIN_68 CN315- 1 SGND CN327- 3
CN7-A 5 KCIN_69 CN327- 2
CN315- 2 PS37_SIG CN327- 1 PS37 PI conveyance sensor/Lw
CN7-A 6 KCIN_70 CN315- 3 5V
SGND
CN606- 5 CN7-A 7 KCIN_71

CN7-A 8 KCIN_72
15
MAIN BODY
CN606- 2 CN7-A 9 KCIN_73

CN606- 6 CN7-A10 KCIN_74 CN 6- 1 KCOUT_97 CN301-16 KCOUT_97 CN330- 3
20 21 22 23
CN 6- 2 KCOUT_98 CN301-15 KCOUT_98 CN315- 4 SGND CN330- 2

CN7-A11 KCIN_75 CN315- 5 PS40_SIG
FNS FDCB PDB
CN7-A12 KCIN_76 CN 6- 3 KCOUT_99 CN301-14 KCOUT_99 CN330- 1 PS40 PI lift plate home sensor/Lw
CN315- 6 5V
CN7-B 1 KCIN_77 CN 6- 4 KCOUT_100 CN301-13 KCOUT_100
8
8

CN7-B 4 KCIN_80 CN 6- 7 KCOUT_103 CN301-10 KCOUT_103 CN322- 3
CN 6- 8 KCOUT_104 CN301- 9 KCOUT_104 CN314- 1 SGND CN322- 2
CN7-B 5 KCIN_81 CN314- 2 PS32_SIG
CN 6- 9 KCOUT_105 CN301- 8 KCOUT_105 CN322- 1 PS32 PI upper limit sensor/Up
CN7-B 6 KCIN_82 CN314- 3 5V
CN610- 2 CN7-B 7 KCIN_83 CN 6-10 KCOUT_106 CN301- 7 KCOUT_106
CN7-B 8 KCIN_84 CN 6-11 KCOUT_107 CN301- 6 KCOUT_107
5v
CN610- 1 CN7-B 9 KCIN_85 CN 6-12 KCOUT_108 CN301- 5 KCOUT_108 CN323- 3

CN610- 3 CN 6-13 KCOUT_109 CN301- 4 KCOUT_109 CN314- 4 SGND CN323- 2
CN7-B10 KCIN_86 CN314- 5 PS33_SIG
CN 6-14 KCOUT_110 CN301- 3 KCOUT_110 CN323- 1 PS33 PI paper empty sensor/Up
CN7-B11 KCIN_87 CN314- 6 5V
CN7-B12 KCIN_88 CN 6-15 KCOUT_111 CN301- 2 KCOUT_111
CN610- 4
CN 6-16 KCOUT_112 CN301- 1 KCOUT_112
CN610- 6 CN344-1/1
CN314- 7 SD14_DRV CN344-2/2
CN314- 8 24V
FNS
SD14 PI pick-up solenoid/Lw

CN610- 7 CN8-A 1 KCOUT_113
CN8-A 2 KCOUT_114 CN4-A 1 KCIN_33 CN302-A16 KCIN_33
24 MAIN BODY 25
CN610- 5 CN8-A 3 KCOUT_115 CN4-A 2 KCIN_34 CN302-A15 KCIN_34

CN610- 8 CN8-A 4 KCOUT_116 CN4-A 3 KCIN_35 CN302-A14 KCIN_35 CN345- 1
SGND
26 27 28 29 30 31
CN314- 9 MC1_DRV CN345- 2

CN8-A 5 KCOUT_117 CN4-A 4 KCIN_36 CN302-A13 KCIN_36 CN314-10 24V CL1 PI registration clutch/Up
FNS FDCB PDB FDCB PDB

CN9-A 9 KCOUT_121 CN4-A 8 KCIN_40 CN302-A 9 KCIN_40
CN8-A10 KCOUT_122 CN4-A 9 KCIN_41 CN338- 2/1 RED
CN302-A 8 KCIN_41 CN314-11 M8_DRV1
CN4-A10 KCIN_42 CN314-12 M8_DRV2 CN338- 1/2 BLU Paper lift motor/Up
CN8-A11 KCOUT_123
M8
CN302-A 7 KCIN_42
CN8-A12 KCOUT_124 CN4-A11 KCIN_43 CN302-A 6 KCIN_43
CN8-A13 KCOUT_125 CN4-A12 KCIN_44 CN302-A 5 KCIN_44
CN8-A14 KCOUT_126 CN4-A13 KCIN_45 CN302-A 4 KCIN_45 CN333- 3
CN8-A15 KCOUT_127 CN4-A14 KCIN_46 CN302-A 3 KCIN_46 CN314-13 SGND CN333- 2
CN8-A16 KCOUT_128 CN4-A15 KCIN_47 CN302-A 2 KCIN_47 CN314-14 PS43_SIG CN333- 1 PS43 PI cover open/close sensor
CN8-A17 NC CN4-A16 KCIN_48 CN314-15 5V
CN302-A 1 KCIN_48
CN8-B 1 KCOUT_129 CN4-B 1 KCIN_49 CN302-B16 KCIN_49
CN8-B 2 KCOUT_130 CN4-B 2 KCIN_50 CN302-B15 KCIN_50
CN8-B 3 KCOUT_131 CN4-B 3 KCIN_51 CN302-B14 KCIN_51 CN337-11
CN305- 1 24V CN337-10
CN8-B 4 KCOUT_132 CN4-B 4 KCIN_52 CN302-B13 KCIN_52 CN305- 2 24V CN337- 9
CN8-B 5 KCOUT_133 CN4-B 5 KCIN_53 CN302-B12 KCIN_53 CN305- 3 M7 PGND CN337- 8
CN8-B 6 KCOUT_134 CN4-B 6 KCIN_54 CN302-B11 KCIN_54 CN305- 4 M7 PGND CN337- 7
CN8-B 7 KCOUT_135 CN4-B 7 KCIN_55 CN302-B10 KCIN_55 CN305- 5 M7 H/L CN337- 6
CN305- 6 M7 LD CN337- 5 PI conveyance motor
M7
CN8-B 8 KCOUT_136 CN4-B 8 KCIN_56 CN302-B 9 KCIN_56 CN305- 7 M7 F/R

CN8-B 9 KCOUT_137 CN4-B 9 KCIN_57 CN302-B 8 KCIN_57 CN337- 4
CN305- 8 M7 CLK CN337- 3
CN8-B10 KCOUT_138 CN4-B10 KCIN_58 CN302-B 7 KCIN_58 CN305- 9 M7 S/P CN337- 2
CN8-B11 KCOUT_139 CN4-B11 KCIN_59 CN302-B 6 KCIN_59 CN305-10 SGND CN337- 1
CN8-B12 KCOUT_140 CN4-B12 KCIN_60 CN302-B 5 KCIN_60 CN305-11 5V
9
9
CN8-B13 KCOUT_141 CN4-B13 KCIN_61 CN302-B 4 KCIN_61

CN8-B14 KCOUT_142 CN4-B14 KCIN_62 CN302-B 3 KCIN_62
CN324- 3
CN8-B15 KCOUT_143 CN4-B15 KCIN_63 CN302-B 2 KCIN_63 CN305-12 SGND CN324- 2
CN8-B16 KCOUT_144 CN4-B16 KCIN_64 CN302-B 1 KCIN_64 CN305-13 PS34_SIG CN324- 1 PS34 PI lift plate home sensor/Up
CN8-B17 NC CN305-14 5V
6
CN300- 1 24VDC
7
CN300- 2 PGND CN339- 2/1 RED

CN305-15 M9_DRV1 CN339- 1/2 BLU Paper lift motor/Lw
M9
CN305-16 M9_DRV2
CN15-1 NC CN318-1 NC
CN15-7 JYU_CLK1 CN318-7 JYU_CLK1
I
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A
H
D
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G
bizhub PRO C6500

bizhub PRO C6500
FD location list
Symbol Part name Location Symbol Part name Location Symbol Part name Location
- Outlet 2-I PDB Punch drive board 1-D PS43 PI cover open/close sensor 9-A
- Inlet 1-H PIDB PI drive board 4-B PS44 PI paper set sensor /Up 6-A
- Power plug 1-H PS1 FD entrance sensor 4-D PS45 PI paper set sensor /Lw 7-A
CBR1 Circuit breaker /1 2-H PS2 Folding exit sensor 6-D PS46 Sub tray folding paper full sensor 8-A
CBR2 Circuit breaker /2 2-H PS4 PI exit sensor 4-D PS47 PI max paper size sensor /Up 6-A
CL1 PI registration clutch /Up 8-A PS5 Punch conveyance sensor 5-D PS48 PI max paper size sensor /Lw 6-A
CL2 PI registration clutch /Lw 8-A PS6 Punch registration sensor 6-D PS51 1st folding conveyance sensor 2-B
DCPS DC power supply 4-H PS7 Main tray folding paper full sensor 6-D PS52 Folding entrance sensor 2-B
FDB Folding drive board 1-B PS8 2 holes punch home sensor 5-E PS53 2nd folding conveyance sensor 2-B
FDCB FD control board 1-G PS9 3 holes/4 holes home sensor 5-E PS54 3rd folding conveyance sensor 2-B
FDOB FD operation board 4-A PS10 Alignment plate home sensor 5-D PS55 1st folding cam home sensor 2-B
JAMIB Jam indicator board 6-F PS11 Punch registration home sensor 5-E PS56 2nd folding cam home sensor 2-B
M1 Entrance conveyance motor 3-D PS12 Punch scraps box set sensor 5-D PS57 3rd folding cam home sensor 2-B
M2 Punch conveyance motor 2-D PS13 Intermediate conveyance sensor 7-D PS58 S size conveyance sensor 3-B
M3 Intermediate conveyance motor 4-D PS16 Sub tray paper exit sensor 4-D RL1 Relay 3-H
M4 1st folding motor 1-B PS17 Sub tray paper full sensor 4-D SD1 Entrance gate solenoid 6-F
M5 2nd folding motor 1-B PS18 Main tray paper exit sensor 6-D SD3 S size gate solenoid 6-C
M6 3rd folding motor 1-B PS20 Main tray upper limit sensor 6-D SD4 L size gate solenoid 5-C
M7 PI conveyance motor 9-A PS22 Main tray lower limit sensor 3-D SD5 Roller solenoid /1 6-F
M8 Paper lift motor /Up 9-A PS23 Main tray empty sensor 6-D SD6 Roller solenoid /2 6-F
M9 Paper lift motor /Lw 9-A PS26 Punch scraps full sensor 5-D SD7 Roller solenoid /3 5-C
M10 Punch motor 5-F PS31 PI conveyance sensor /Up 6-A SD8 Roller solenoid /4 5-C
M11 Tray up down motor 3-D PS32 PI upper limit sensor /Up 8-A SD9 Sub tray gate solenoid 6-C
M12 Alignment motor 3-D PS33 PI paper empty sensor /Up 8-A SD12 Paper exit solenoid 3-C
M13 Punch registration motor 5-F PS34 PI lift plate home sensor /Up 9-A SD13 PI pick-up solenoid /Up 7-A
M14 1st folding release motor 1-B PS35 L size sensor /Up 6-A SD14 PI pick-up solenoid /Lw 8-A
M15 2nd folding release motor 1-B PS36 S size sensor /Up 6-A SD15 Folding gate solenoid 3-B
M16 3rd folding release motor 1-B PS37 PI conveyance sensor /Lw 8-A SD18 2nd folding roller solenoid 2-B
M17 Main tray paper exit motor 4-D PS38 PI upper limit sensor /Lw 7-A VR31 Paper size VR /Up 6-A
MFDB1 Multi feed detection board /1 6-A PS39 PI paper empty sensor /Lw 7-A VR32 Paper size VR /Lw 7-A
MFDB2 Multi feed detection board /2 5-A PS40 PI lift plate home sensor /Lw 8-A TSB Temperature sensor board 5-A
MS1 Door switch 3-I PS41 L size sensor /Lw 7-A
NF1 Noise filter 2-H PS42 S size sensor /Lw 7-A
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D
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17.21 LS
1
1
Stacker tray
PS3
upper limit sensor
Paper press
solenoid/3 SD8
RLB/2
RLB/1
Front stopper
solenoid SD9
Entrance
2
2
PS4
sensor
Grip conveyance
PS5
home sensor
TOB
Paper empty
PS6
sensor
Paper detection
PS19
sensor
Conveyance
JAMIB
PS7
sensor/1
Sub tray door
PS8
sensor
3
3
Sub tray full SD1 1st gate solenoid
PS9
sensor
Job partition
SD2 solenoid
Sub tray exit
PS10
sensor
Rear stopper
LS-501 only SD3 solenoid
Conveyance
PS16
sensor/2
Front door lock
SD4 solenoid
JAM door
RS2
switch
Paper cooling fan
FM1 motor/Fr
Sub tray door Entrance

SD5 conveyance
PS8
sensor lock solenoid
Sub tray full Paper press
SD6 solenoid/1
PS9
sensor
LS-501 only
4
4
2nd gate
SD10
LS-502 only
Sub tray exit solenoid
PS10
sensor Paper press
SD7 solenoid/2
Hand cart reset Coupling
SD11 conveyance
RS1
switch
lock solenoid
LS-501 only
Stacker tray set Stacker tray

encoder
PS2
LED1
LED sensor
Toggle switch
SW1
Stacker tray set
PS1
sensor LS-501 only
Conveyance Paper cooling fan
LS-501 only
PS17
sensor/3 FM3 motor/Mi
Shift unit home

Paper cooling fan
PS11
5
5
sensor FM5 motor/Rr

Alignment home
Stacker tray
PS12
sensor
M1
up down motor
LS-502 only
2,000 sheets
LSCB
Conveyance
PS13
stacked sensor
M2
motor
5,000 sheets
PS14
stacked sensor
Sub tray exit
M3
Stacker tray arm motor

PS15
release sensor
LS-501 only
Coupling exit Grip conveyance

PS18
M4
sensor motor
6
6
M5
Shift unit motor
Paper cooling fan

FM2
motor/1
Coupling
M6
conveyance motor
Paper cooling fan
FM6
motor/2
Motor cooling fan Coupling

M6
conveyance motor
FM4
motor
LS-501 only LS-502 only
Alignment motor
M7
MAIN BODY
I/F
7
7
Front Door switch

MS1
MAIN BODY
I/F
Stacker tray
MS2
upper limit switch
CONVE- Stacker tray

MS3
YANCE lower limit switch

I/F
CONVE-
LS-501 only
Main
YANCE Body/LS
I/F
CONVE-
YANCE
I/F
LS-501 only
LS/FS
8
8
LS-501 only
MAIN BODY
I/F
Inlet
Crimp
AC
Symbol
DCPS
LS-501 only
CONVEYANCE
AC
Outlet
Connector
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
G
bizhub PRO C6500

bizhub PRO C6500
LS location list
Symbol Part name Location Symbol Part name Location
M1 Stacker tray up down motor 5-A PS5 Grip conveyance sensor 2-H
M2 Conveyance motor 5-A PS6 Paper empty sensor 3-H
M3 Sub tray exit motor 6-A PS7 Conveyance sensor /1 3-H
M4 Grip conveyance motor 6-A PS8 Sub tray door sensor 3-H (LS-501)
M5 Shift unit motor 6-A 4-H (LS-502)
M6 Coupling conveyance motor 6-A (LS-501) PS9 Sub tray full sensor 3-H (LS-501)
7-A (LS-502) 4-H (LS-502)
M7 Alignment motor 7-A PS10 Sub tray paper exit sensor 3-H (LS-501)
FM1 Paper cooling fan motor /Fr 4-A 4-H (LS-502)
FM2 Paper cooling fan motor /1 6-H PS11 Shift unit home sensor 5-H
FM3 Paper cooling fan motor /Mi 5-A PS12 Alignment plate home sensor 5-H
FM4 Motor cooling fan motor 7-H PS13 2,000 sheets stacked sensor 5-H
FM5 Paper cooling fan motor /Rr 5-A PS14 5,000 sheets stacked sensor 5-H
FM6 Paper cooling fan motor /2 6-H PS15 Stacker tray arm release sensor 6-H
SD1 1st gate solenoid 3-A PS16 Conveyance sensor /2 3-H (LS-501 only)
SD2 Job partition solenoid 3-A PS17 Conveyance sensor /3 5-H (LS-501 only)
SD3 Rear stopper solenoid 3-A PS18 Coupling exit sensor 6-H (LS-501 only)
SD4 Front door lock solenoid 4-A PS19 Paper detection sensor 4-H
SD5 Entrance conveyance lock solenoid 4-A RS1 Hand cart set switch 4-H (LS-501 only)
SD6 Paper press solenoid /1 4-A RS2 JAM door switch 7-A
SD7 Paper press solenoid /2 4-A MS1 Front door switch 7-A
SD8 Paper press solenoid /3 2-H MS2 Stacker tray upper limit switch 7-A
SD9 Front stopper solenoid 2-H MS3 Stacker tray lower limit switch 2-A
SD10 2nd gate solenoid 4-A (LS-501 only) TOB Stacker tray operation board 3-A
SD11 Coupling conveyance lock solenoid 4-A (LS-501 only) JAMIB Jam indication board 2-F
SW1 Toggle switch 5-B RLB/1 Relay board /1 2-G
LED1 Stacker tray set LED 4-H RLB/2 Relay board /2 2-D
PS1 Stacker tray set sensor 5-H LSCB LS control board 8-G (LS-501 only)
PS2 Stacker tray encoder sensor 5-A DCPS DC power supply 8-H (LS-501 only)
PS3 Stacker tray upper limit sensor 2-H Inlet 8-H (LS-501 only)
PS4 Entrance sensor 2-H Outlet 3-H
I
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17.22 FS
17.22.1 FS-503
1
1
CN121-1 CN205-1 CN205-1 CN60-1 R_DRV1 CN51-A 1 M1_24V CN100-11

CN121-2 CN205-2 CN205-2 CN60-2 R_DRV2 CN51-A 2 M1_24V CN100-10
CN51-A 3 M1_P.GND CN100-9
CN122-1 CN204-1 CN204-14 CN59- 1 R_5V CN51-A 5 M1_H/L CN100-7
Stapler unit/Rr CN122-2 CN204-2 CN204-13 CN59- 2 R_HP_SIG CN51-A 6 M1_LD_SIG CN100-6
CN204-3 CN204-12 M1 Conveyance motor
CN122-3 CN59- 3 R_S.GND CN51-A 7 M1_F/R CN100-5
CN122-4 CN204-4 CN204-11 CN59- 4 R_LS_SIG CN51-A 8 M1_CLK CN100-4
CN122-5 CN204-5 CN204-10 CN59- 5 R_CD_SIG CN51-A 9 M1_CONT CN100-3
CN122-6 CN204-6 CN204-9 CN59- 6 R_READY_SIG CN51-A10 M1_S.GND CN100-2
CN122-7 CN204-7 CN204-8 CN59- 7 R_S.GND CN51-A11 M1_5V CN100-1
CN51-A12 SD2_24V -2 CN104-1

CN51-A13 SD2_DRV -1 CN104-2 SD2 Gate solenoid
CN123-1 CN205-3 CN205-3 CN60-3 F_DRV1
CN123-2 CN205-4 CN205-4 CN60-4 F_DRV2
CN51-B 1 SD5_24V -2 CN105-1
CN51-B 2 SD5_DRV -1 CN105-2 SD5 Bypass solenoid
CN124-1 CN204-8 CN204-7 CN59- 8 F_5V
2
2
CN124-2 CN204-9 CN204-6 CN59- 9 F_HP_SIG

Stapler unit/Fr CN204-10 CN204-5
CN124-3 CN59-10 F_S.GND CN51-B 3 M3_24V CN145-11
CN124-4 CN204-11 CN204-4 CN59-11 F_LS_SIG CN51-B 4 M3_24V CN145-10
CN124-5 CN204-12 CN204-3 CN59-12 F_CD_SIG CN51-B 5 M3_P.GND CN145-9
CN124-6 CN204-13 CN204-2 CN59-13 F_READY_SIG CN51-B 6 M3_P.GND CN145-8
CN124-7 CN204-14 CN204-1 CN59-14 F_S.GND CN51-B 7 M3_H/L CN145-7
CN51-B 8 M3_LD_SIG CN145-6 M3 Tray up down motor
CN51-B 9 M3_F/R CN145-5
CN51-B10 M3_CLK CN145-4
CN127-3 CN209-1 CN209-6 CN58-A 1 PS11_S.GND CN51-B11 M3_CONT2 CN145-4
Stapler movement CN127-2 CN209-2 CN209-5 CN58-A 2 PS11_SIG CN51-B12 M3_S.GND CN145-2
home sensor PS11 CN127-1 CN209-3 CN209-4 CN58-A 3 PS11_5V CN51-B13 M3_5V CN145-1
CN128-3 CN211-1 CN211-3 CN209-4 CN209-3 CN58-A 4 PS14_S.GND

Stapler rotation CN128-2 CN211-2 CN211-2 CN209-5 CN209-2 CN58-A 5 PS14_SIG
home sensor PS14 CN128-1 CN211-3 CN211-1 CN209-6 CN209-1 CN58-A 6 PS14_5V CN52-A 1 M7_24V CN102-11
CN52-A 2 M7_24V CN102-10
CN131-3 CN200-A1 CN200-A12 CN52-A 4 M7_P.GND CN102-8
CN58-A 7 PS32_S.GND
Stack asist CN131-2 CN200-A2 CN200-A11 CN52-A 5 M7_H/L CN102-7
PS32 CN58-A 8 PS32_SIG
home sensor CN131-1 CN200-A3 CN200-A10 CN52-A 6 M7_LD_SIG CN102-6
CN58-A 9 PS32_5V M7 Main tray exit motor
CN52-A 7 M7_F/R CN102-5
CN52-A 8 M7_CLK CN102-4
CN132-3 CN200-A4 CN200-A9 CN58-A10 PS33_S.GND CN52-A 9 M7_CONT CN102-3
Intermediate roller CN132-2 CN200-A5 CN200-A8 CN58-A11 PS33_SIG CN52-B 1 M7_S.GND CN102-2
home sensor PS33 CN132-1 CN200-A6 CN200-A7 CN58-A12 PS33_5V CN52-B 2 M7_5V CN102-1
3
3
CN133-3 CN200-A7 CN200-A6 CN58-A13 PS35_S.GND CN52-B 3 M8_24V -6 CN103-1

Rear stopper CN133-2 CN200-A8 CN200-A5 CN58-A14 PS35_SIG CN52-B 4 M8_24V -5 CN103-2
home sensor PS35 CN133-1 CN200-A9 CN200-A4 CN58-A15 PS35_5V CN52-B 5 M8_DRV_A -4 CN103-3
CN52-B 6 M8_DRV_A/ -3 CN103-4 M8 Paper exit opening motor
CN52-B 7 M8_DRV_B -2 CN103-5
CN117-3 CN58-B 1 PS34_S.GND CN52-B 8 M8_DRV_B/ -1 CN103-6
Staple scraps box PS34 CN117-2 CN58-B 1 PS34_SIG CN52-B 9 NC
set sensor CN117-1 CN58-B 1 PS34_5V
CN53-1 M6_24V -6 CN106-1
CN53-2 M6_24V -5 CN106-2
CN130-3 CN206-1 CN206-6 CN200-B1 CN200-B12 CN58-B 4 PS 8_S.GND CN53-3 M6_DRV_A -4 CN106-3
Alignment home CN130-2 CN206-2 CN206-5 CN200-B2 CN200-B11 CN58-B 5 PS 8_SIG CN53-4 M6_DRV_A/ -3 CN106-4 M6 Sub tray exit motor
sensor/Rr PS8 CN130-1 CN206-3 CN206-4 CN200-B3 CN200-B10 CN58-B 6 PS 5_5V CN53-5 M6_DRV_B -2 CN106-5
CN53-6 M6_DRV_B/ -1 CN106-6
CN129-3 CN206-4 CN206-3 CN200-B4 CN200-B9 CN58-B 7 PS20_S.GND

Stacker empty CN129-2 CN206-5 CN206-2 CN200-B5 CN200-B8 CN58-B 8 PS20_SIG CN53-7 SD9_24V -2 CN107-1
sensor PS20 CN129-1 CN206-6 CN206-1 CN200-B6 CN200-B7 CN58-B 9 PS20_5V CN53-8 SD9_DRV -1 CN107-2 SD9 Paper exit opening solenoid
CN126-3 CN216-1 CN216-6 CN200-B7 CN200-B6 CN58-B10 PS 9_S.GND

Paper exit arm PS9 CN126-2 CN216-2 CN216-5 CN200-B8 CN200-B5 CN58-B11 PS 9_SIG
home sensor CN126-1 CN216-3 CN216-4 CN200-B9 CN200-B4 CN58-B12 PS 9_5V CN54- 1 PS 2_S.GND CN212-6 CN212-1 CN109-3
CN54- 2 PS 2_SIG CN212-5 CN212-2 CN109-2
Tray upper limit
CN54- 3 PS 2_5V CN212-4 CN212-3 CN109-1
PS2 sensor
CN125-3 CN216-4 CN216-3 CN200-B10 CN200-B3 CN58-B13 PS31_S.GND
Alignment home CN125-2 CN216-5 CN216-2 CN200-B11 CN200-B2 CN58-B14 PS31_SIG
4
4
sensor/Fr PS31 CN125-1 CN216-6 CN216-1 CN200-B12 CN200-B1 CN58-B15 PS31_5V CN54- 4 PS 7_S.GND CN212-3 CN212-4 CN144-3
CN54- 5 PS 7_SIG CN212-2 CN212-5 CN144-2
Staple exit upper
CN54- 6 PS 7_5V CN212-1 CN212-6 CN144-1
PS7 limit sensor
CN136-3 CN203-A1 CN203-A18 CN57-A 1 M22_24V CN54- 7 PS 3_S.GND CN110-3

CN203-A2 CN203-A17 CN54- 8 PS 3_SIG CN110-2
Tray lower limit
CN136-9 CN57-A 2 M22_24V PS3 sensor
CN136-1 CN203-A3 CN203-A16 CN57-A 3 M22_DRV_A CN54- 9 PS 3_5V CN110-1
Alignment motor/Fr CN203-A4 CN203-A15
FNSDB
M22 CN136-5 CN57-A 4 M22_DRV_A/

CN136-7 CN203-A5 CN203-A14 CN57-A 5 M22_DRV_B
CN136-11 CN203-A6 CN203-A13 CN57-A 6 M22_DRV_B/ CN54-10 PS10_S.GND CN115-3
CN54-11 PS10_SIG CN115-2 PS15 Counter reset sensor
CN54-12 PS10_5V CN115-1
CN134-3 CN203-A7 CN203-A12 CN57-A 7 M 5_24V
CN134-9 CN203-A8 CN203-A12 CN57-A 8 M 5_24V
CN203-A9 CN203-A10 CN54-13 PS12_S.GND CN213-3 CN213-1 CN111-3
CN134-1 CN57-A 9 M 5_DRV_A CN213-2 CN213-2
Alignment motor/Rr M5 CN134-5 CN203-A10 CN203-A9 CN57-A10 M 5_DRV_A/ CN54-14 PS12_SIG CN111-2 PS4 FNS entrance sensor
CN203-A11 CN203-A8 CN54-15 PS12_5V CN213-1 CN213-3 CN111-1
CN134-7 CN57-A11 M 5_DRV_B
CN134-11 CN203-A12 CN203-A7 CN57-A12 M 5_DRV_B/
CN137-1 -6 CN203-A13 CN203-A6 CN57-A13 M24_24V

CN137-2 -5 CN203-A14 CN203-A5 CN55- 1 PS10_S.GND CN113-3 tray paper exit
CN57-A14 M24_24V CN55- 2 PS10_SIG CN113-2
Stack asist guide CN137-3 -4 CN203-A15 CN203-A4 CN57-A15 M24_DRV_A
PS10 Main
sensor
CN137-4 -3 CN203-A16 CN203-A3 CN55- 3 PS10_5V CN113-1
motor M24 CN57-A16 M24_DRV_A/
CN137-5 -2 CN203-A17 CN203-A2 CN57-A17 M24_DRV_B
CN137-6 -1 CN203-A18 CN203-A1 CN57-A18 M24_DRV_B/ CN55- 4 PS 1_S.GND CN108-3
Sub tray paper exit
5
5
CN55- 5 PS 1_SIG CN108-2 PS1

-2 CN55- 6 PS 1_5V CN108-1 sensor
CN138-1 CN203-B5 CN203-B14 CN57-A19 M25_DRV
Intermediate roller
open close motor M25 CN138-2 -1 CN203-B6 CN203-B13 CN214-3 CN214-1
CN57-A20 M25_24V CN55- 7 PS30_S.GND CN116-3
CN55- 8 PS30_SIG CN214-2 CN214-2 CN116-2
tray paper full
CN55- 9 PS30_5V CN214-1 CN214-3 CN116-1
PS30 Sub
sensor
CN139-1 -6 CN203-B7 CN203-B12 CN57-B 1 M26_24V
CN139-2 -5 CN203-B8 CN203-B11 CN57-B 2 M26_24V
CN139-3 -4 CN203-B9 CN203-B10 CN57-B 3 M26_DRV_A CN217-3 CN217-1
Rear stopper motor CN139-4 -3 CN203-B10 CN203-B9 CN55-10 PS 5_S.GND CN112-3
M26 CN57-B 4 M26_DRV_A/ CN55-11 PS 5_SIG CN217-2 CN217-2 CN112-2
Stacker entrance
CN139-5 -2 CN203-B11 CN203-B8 CN57-B 5 M26_DRV_B CN217-1 CN217-3 PS5 sensor
CN139-6 -1 CN203-B12 CN203-B7 CN55-12 PS 5_5V CN112-1
CN57-B 6 M26_DRV_B/
CN55-13 PS12_S.GND CN213-3 CN114-3

CN146-1 -6 CN203-B13 CN203-B6 CN57-B 7 M 2_24V CN213-2 exit opening
CN146-2 -5 CN203-B14 CN203-B5 CN55-14 PS12_SIG CN114-2 PS12 Paper
CN57-B 8 M 2_24V CN55-15 PS12_5V CN213-1 CN114-1 sensor
CN146-3 -4 CN203-B15 CN203-B4 CN57-B 9 M 2_DRV_B/
Paddle motor M2 CN146-4 -3 CN203-B16 CN203-B3 CN57-B10 M 2_DRV_A/
CN146-5 -2 CN203-B17 CN203-B2 CN57-B11 M 2_DRV_B
CN146-6 -1 CN203-B18 CN203-B1 CN57-B12 M 2_DRV_A
CN71-1 5V CN370-6 5V
CN135-1 -6 CN208-1 CN208-8 CN71-2 LED5 CN370-5 LED5
CN57-B13 M11_24V CN71-3 LED6 CN370-4 LED6
CN135-2 -5 CN208-2 CN208-7
CN57-B14 M11_24V CN71-4 LED7 CN370-3 LED7 JAMIB Jam indication board
CN135-3 -4 CN208-3 CN208-6
Stapler movement CN57-B15 M11_DRV_A CN71-5 LED8 CN370-2 LED8
M11 CN135-4 -3 CN208-4 CN208-5
motor CN57-B16 M11_DRV_A/ CN71-6 NC CN370-1 NC
CN135-5 -2 CN208-5 CN208-4
CN57-B17 M11_DRV_B
CN135-6 -1 CN208-6 CN208-3
6 CN57-B18 M11_DRV_B/
6
CN141-1 -2 CN210-1 CN210-2 CN208-7 CN208-2 CN57-B19 M 4_24V

Stapler rotation
CN210-1
1
motor M4 CN141-2 -1 CN210-2 CN208-8 CN208-1 CN20-1 5V CN750-A

CN57-B20 M 4_DRV
2
CN20-2 5V CN751-A
3
CN140-1 -2 CN201-1 CN201-8 CN20-3 S.GND CN750-B

Intermediate roller CN56-A 1 SD7_24V
4
release solenoid SD7 CN140-2 -1 CN201-2 CN201-7 CN65-1 STP_HP_SIG CN10- 3 CN20-4 S.GND CN751-B
CN56-A 2 SD7_DRV
CN65-2 PS8_SIG CN10- 2
CN65-3 PS31_SIG CN10- 1
CN142-3 CN201-3 CN201-6 CN56-A 3 M13_24V CN19-1 NC
CN142-9 CN201-4 CN201-5 CN56-A 4 M13_24V CN66-1 M13_VREF CN19-2 NC
CN142-1 CN201-5 CN201-4 CN56-A 5 M13_DRV_A CN66-2 NC CN19-3 FNS2_SIN CN757-2 SIN
Stacker entrance motor M13 CN142-5 CN201-6 CN201-3 CN56-A 6 M13_DRV_A/ CN19-4 FNS2_RTS CN757-1 RTS
CN142-7 CN201-7 CN201-2 CN56-A 7 M13_DRV_B CN62- 1 M8_A CN3-16
CN142-11 CN201-8 CN201-1 CN56-A 8 M13_DRV_B/ CN62- 2 M8_A/ CN3-15
CN56-A 9 NC CN62- 3 M8_B CN3-14
CN56-A10 NC CN62- 4 M8_B/ CN3-13 CN16-1 SYS_SIN CN756-1 MTXD
CN56-A11 NC CN62- 5 M24_A CN3-12 CN16-2 S.GND CN756-2 S.GND
CN143-11 CN56-B 1 M23_24V CN62- 6 M24_A/ CN3-11 CN16-3 SYS_RTS CN756-3 MCTS
CN143-10 CN56-B 2 M23_24V CN62- 7 M24_B CN3-10 CN16-4 SYS_SOUT CN756-4 MRXD
CN143-9 CN56-B 3 M23_P.GND CN62- 8 M24_B/ CN3- 9 CN16-5 S.GND CN756-5 S.GND
CN143-8 CN56-B 4 M23_P.GND CN62- 9 M26_A CN3- 8 CN16-6 SYS_CTS CN756-6 MRTS
CN143-7 CN56-B 5 M23_H/L CN62-10 M26_A/ CN3- 7
Paper exit arm motor M23 CN143-6 CN56-B 6 M23_LD_SIG CN62-11 M26_B CN3- 6 CN16-7 PAPEROUT_1 CN752-1
7
7
CN143-5 CN56-B 7 M23_F/R CN62-12 M26_B/ CN3- 5

3
CN143-4 CN56-B 8 M23_CLK CN62-13 M11_A CN3- 4 CN750-B CN752-2 S.GND

CN143-3 CN56-B 9 M23_CONT CN62-14 M11_A/ CN3- 3
3
CN143-2 CN56-B10 M23_S.GND CN62-15 M11_B CN3- 2 CN750-B CN752-3 S.GND

CN143-1 CN56-B11 M23_5V CN62-16 M11_B/ CN3- 1
1
CN750-A CN752-4 5V
CN64- 1 NC CN14-18
1
CN64- 2 NC CN14-17 CN750-A CN752-5 5V

CN755-1 CN64- 3 NC CN14-16
CN64- 4 NC CN14-15
CN29-2 CN29-2 CN64- 5 NC CN14-14
Door switch MS1 CN29-1 CN29-1 CN70-1 24V CN64- 6 NC CN14-13
CN64- 7 M1_CLK CN14-12
2
1
CN755-2 CN751-A CN750-A CN70-2 5V CN64- 8 M7_CLK CN14-11

4
2
CN755-3 CN751-B CN751-A CN70-3 5V CN64- 9 NC CN14-10

CN70-4 F.GND CN64-10 NC CN14- 9
CN755-4 CN70-5 P.GND CN64-11 M3_CLK CN14- 8
CN755-5 CN70-6 P.GND CN64-12 M23_CLK CN14- 7
3
CN750-B CN70-7 S.GND CN64-13 M22_CLK CN14- 6

4
CN755-6 CN751-B CN70-8 S.GND CN64-14 M5_CLK CN14- 5

CN64-15 NC CN14- 4
CN64-16 NC CN14- 3
CN64-17 NC CN14- 2
CN64-18 M13_CLK CN14- 1
8
8
CN63-B16 M23_LD_SIG
CN63-B15 M3_LD_SIG
CN63-B14 M7_LD_SIG
CN63-B13 M1_LD_SIG
CN63-B12 F_READY_SIG
CN63-B11 F_CD_SIG
CN63-B10 F_LS_SIG
CN63-B 9 F_HP_SIG
CN63-B 8 R_READY_SIG
CN63-B 7 R_CD_SIG
CN63-B 6 R_LS_SIG
CN63-B 5 R_HP_SIG
CN63-B 4 NC
CN63-B 3 PS20_SIG
CN63-B 2 PS9_SIG
CN63-B 1 24VDEC
CN63-A16 PS35_SIG
CN63-A15 PS33_SIG
CN63-A14 PS32_SIG
CN63-A13 PS14_SIG
CN63-A12 PS11_SIG
CN63-A11 PS34_SIG
CN63-A10 PS30_SIG
CN63-A 9 PS1_SIG
CN63-A 8 PS5_SIG
CN63-A 7 PS4_SIG
CN63-A 6 PS15_SIG
CN63-A 5 PS12_SIG
CN63-A 4 PS10_SIG
CN63-A 3 PS3_SIG
CN63-A 2 PS7_SIG
CN63-A 1 PS2_SIG
CN61-B20 M5_VREF
CN61-B19 M5_EN
CN61-B18 M5_F/R
CN61-B17 M22_VREF
CN61-B16 M22_EN
CN61-B15 M22_F/R
CN61-B14 LED6
CN61-B13 M13_EN
CN61-B12 LED7
CN61-B11 M2_B/
CN61-B10 M2_B
CN61-B 9 M2_A/
CN61-B 8 M2_A
CN61-B 7 LED8
CN61-B 6 M23_CONT
CN61-B 5 M23_F/R
CN61-B 4 M23_H/L
CN61-B 3 M25_CONT
CN61-B 2 SD7_CONT
CN61-B 1 M4_CONT
CN61-A20 STA_F_F/R
CN61-A19 STA_F_CONT
CN61-A18 STA_R_F/R
CN61-A17 STA_R_CONT
CN61-A16 SD9_CONT
CN61-A15 M6_B/
CN61-A14 SD5_CONT
CN61-A13 SD2_CONT
CN61-A12 M6_B
CN61-A11 M6_A/
CN61-A10 M6_A
CN61-A 9 M3_CONT
CN61-A 8 M3_F/R
CN61-A 7 LED5
CN61-A 6 M7_CONT
CN61-A 5 M7_F/R
CN61-A 4 M7_H/L
CN61-A 3 M1_CONT
CN61-A 2 M1_F/R
CN61-A 1 M1_H/L
FNSCB
Crimp
Symbol
CN 1-B 1
CN 1-B 2
CN 1-B 3
CN 1-B 4
CN 1-B 5
CN 1-B 6
CN 1-B 7
CN 1-B 8
CN 1-B 9
CN 1-A 1
CN 1-A 2
CN 1-A 3
CN 1-A 4
CN 1-A 5
CN 1-A 6
CN 1-A 7
CN 1-A 8
CN 1-A 9
CN 2-B 1
CN 2-B 2
CN 2-B 3
CN 2-B 4
CN 2-B 5
CN 2-B 6
CN 2-B 7
CN 2-B 8
CN 2-B 9
CN 2-A 1
CN 2-A 2
CN 2-A 3
CN 2-A 4
CN 2-A 5
CN 2-A 6
CN 2-A 7
CN 2-A 8
CN 2-A 9
CN 1-B10
CN 1-B11
CN 1-B12
CN 1-B13
CN 1-B14
CN 1-B15
CN 1-B16
CN 1-A10
CN 1-A11
CN 1-A12
CN 1-A13
CN 1-A14
CN 1-A15
CN 1-A16
CN 2-B10
CN 2-B11
CN 2-B12
CN 2-B13
CN 2-B14
CN 2-B15
CN 2-B16
CN 2-B17
CN 2-B18
CN 2-B19
CN 2-B20
CN 2-A10
CN 2-A11
CN 2-A12
CN 2-A13
CN 2-A14
CN 2-A15
CN 2-A16
CN 2-A17
CN 2-A18
CN 2-A19
CN 2-A20
Connector
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
G
bizhub PRO C6500

bizhub PRO C6500
FS-503 location list

FNSCB FNS control board 6-B PS8 Alignment home sensor /Rr 3-H
FNSDB FNS drive board 1-C PS9 Paper exit arm home sensor 4-H
JAMIB Jam indication board 6-A PS10 Main tray paper exit sensor 5-A
M1 Conveyance motor 1-A PS11 Stapler movement home sensor 2-H
M2 Paddle motor 6-H PS12 Paper exit opening sensor 5-A
M3 Tray up down motor 2-A PS14 Stapler rotation home sensor 3-H
M4 Stapler rotation motor 6-H PS15 Counter reset sensor 4-A
M5 Alignment motor /Rr 4-H PS20 Stacker empty sensor 4-H
M6 Sub tray exit motor 3-B PS30 Sub tray paper full sensor 5-A
M7 Main tray exit motor 3-A PS31 Alignment home sensor /Fr 4-H
M8 Paper exit opening motor 3-B PS32 Stack assist home sensor 3-H
M11 Stapler movement motor 6-H PS33 Intermediate roller home sensor 3-H
M13 Stacker entrance motor 6-H PS34 Staple scraps box set sensor 3-H
M30 Stapler motor /Rr Inside the stapler unit /Rr PS35 Rear stopper home sensor 3-H
M31 Stapler motor /Fr Inside the stapler unit /Fr PS40 Stapler home sensor /Rr Inside the stapler unit /Rr
M22 Alignment motor /Fr 4-H PS41 Stapler home sensor /Fr Inside the stapler unit /Fr
M23 Paper exit arm motor 7-H PS42 Cartridge set sensor /Rr Inside the stapler unit /Rr
M24 Stack assist guide motor 5-H PS43 Cartridge set sensor /Fr Inside the stapler unit /Fr
M25 Intermediate roller open close motor 5-H PS44 Staple empty sensor /Rr Inside the stapler unit /Rr
M26 Rear stopper motor 5-H PS45 Staple empty sensor /Fr Inside the stapler unit /Fr
MS1 Door switch 7-H PS46 Stapler ready sensor /Rr Inside the stapler unit /Rr
PS1 Sub tray paper exit sensor 5-A PS47 Stapler ready sensor /Fr Inside the stapler unit /Fr
PS2 Tray upper limit sensor 4-A SD2 Gate solenoid 2-B
PS3 Tray lower limit sensor 4-A SD5 Bypass solenoid 2-B
PS4 FNS entrance sensor 5-A SD7 Intermediate roller release solenoid 6-H
PS5 Stacker entrance sensor 5-A SD9 Paper exit opening solenoid 4-B
PS7 Staple exit upper limit sensor 4-A STB Stapler board
I
F
E
B
A
H
D
C
G
17.22.2 FS-607
CN146-3 CN30-1 S.GND CN106-11

Folding knife CN22-A18 M5_A CN12-A1 M5_A CN7-A1 M7/SD_24V
CN146-2 CN30-2 PS22IN CN106-10
CN22-A17 M5_A/ CN12-A2 M5_A/ CN7-A2 M7/SD_24V
home sensor PS22 CN146-1 CN30-3 5V CN106-9
CN22-A16 M5_B CN12-A3 M5_B CN7-A3 M7/SD_P.GND
CN22-A15 M5_B/ CN12-A4 M5_B/ CN106-8
CN7-A4 M7/SD_P.GND
CN22-A14 M11_A CN12-A5 M11_A CN106-7
CN7-A5 M7_H/L
J9 CN22-A13 M11_A/ CN12-A6 M11_A/ CN106-6
Saddle stiching CN147-3 1 3 CN7-A6 M7_LD M7 Paper exit roller motor
CN30-4 S.GND CN22-A12 M11_B CN12-A7 M11_B CN106-5
CN147-2 2 2 CN7-A7 M7_F/R
stopper home CN30-5 PS23IN CN22-A11 M11_B/ CN12-A8 M11_B/ CN106-4
PS23 CN147-1 3 1 CN7-A8 M7_CLK
CN30-6 5V CN22-A10 M14_CONT CN12-A9 M14_CONT CN106-3
CN7-A9 M7_S/S
1
1
sensor CN22-A9 M14_F/R CN12-A10 M14_F/R CN106-2

CN7-A10 M7_S.GND
CN22-A8 M9_CONT CN12-A11 M9_CONT CN106-1
13QJ9107 J10 CN7-A11 M7_5V
CN22-A7 M9_F/R CN12-A12 M9_F/R
CN148-3 1 6 CN30-7 S.GND
Alignment home CN22-A6 M13_CLK CN12-A13 M13_CLK J3
CN148-2 2 5 CN30-8 PS24IN
PS24 CN22-A5 M13_ENA CN12-A14 M13_ENA 3 1 CN131-3
CN148-1 3 4 CN30-9 5V CN7-A12 PS4_S.GND
sensor /Lw CN22-A4 M13_F/R CN12-A15 M13_F/R 2 2 CN131-2
CN22-A3 M13_CONT1 CN12-A16 M13_CONT1 CN7-A13 PS4_SIG PS 4 FNS entrance sensor
1 3 CN131-1
CN22-A2 M13_CONT2 CN12-A17 M13_CONT2 CN7-A14 PS4_5V
CN22-A1 SD51_CONT CN12-A18 SD51_CONT
CN149-3 4 3 CN30-10 S.GND
Folding paper CN22-B18 M51_CONT CN12-B1 M51_CONT
CN149-2 5 2 CN30-11 PS25IN
PS25 CN22-B17 M51_F/R CN12-B2 M51_F/R
CN149-1 6 1 CN30-12 5V CN7-A15 PS32_S.GND
exit sensor CN22-B16 PS5_SIG CN12-B3 PS5_SIG
CN7-A16 PS32_SIG
CN22-B15 PS8_SIG CN12-B4 PS8_SIG
CN7-A17 PS32_5V
J11 CN7-A18 NC
CN150-3 1 3 CN30-13 S.GND J2
Folding pass- CN22-B12 PS13_SIG CN12-B7 PS13_SIG
CN150-2 2 2 CN30-14 PS26IN 4 1
PS26 CN22-B11 PS14_SIG CN12-B8 PS14_SIG
CN150-1 3 1 CN30-15 5V 3 2 CN128-3
through sensor CN22-B10 PS20_SIG CN12-B9 PS20_SIG CN7-B1 PS1_S.GND
CN22-B9 HED/F_HP CN12-B10 HED/F_HP 2 3 CN128-2
CN7-B2 PS1_SIG PS1 Sub tray paper exit sensor
CN22-B8 HED/R_HP CN12-B11 HED/R_HP 1 4 CN128-1
CN7-B3 PS1_5V
J12 CN22-B7 HED/F_LOW CN12-B12 HED/F_LOW
CN152-1 1 2 CN30-16 5V CN22-B6 HED/R_LOW CN12-B13 HED/R_LOW
CN152-2
Folding full LED PS29 CN22-B5 HED/F_READY CN12-B14 HED/F_READY J4
CN152-3 2 1 CN30-17 S.GND CN22-B4 HED/R_READY CN12-B15 HED/R_READY 3 1 CN144-3
CN7-B4 PS19_S.GND
CN22-B3 HED/F_CART CN12-B16 HED/F_CART 2 2 CN144-2
CN7-B5 PS19_SIG PS19 Sub tray paper full sensor
CN22-B2 HED/R_CART CN12-B17 HED/R_CART 1 3 CN144-1
CN7-B6 PS19_5V
CN115 CN22-B1 100STP_SET CN12-B18 100STP_SET
1 6 CN31-A1 24V2
2 5 CN31-A2 24V2
Alignment 3 4 CN31-A3 M16_DRV_A CN23-1 5V CN11-1 5V CN138-3
CN7-B7 PS12_S.GND
M16 4 3 CN31-A4 M16_DRV_A/ CN23-2 5V CN11-2 5V CN138-2
CN7-B8 PS12_SIG PS12 Paper exit home sensor
motor /Lw 5 2 CN31-A5 M16_DRV_B CN23-3 S.GND CN11-3 S.GND CN138-1
6 CN7-B9 PS12_5V
1 CN31-A6 M16_DRV_B/ CN23-4 S.GND CN11-4 S.GND
CN23-5 24V CN11-5 24V
CN23-6 24V CN11-6 24V
CN23-7 24V CN11-7 24V CN142-3
CN7-B10 PS16_S.GND
Folding knife CN117-1 CN31-A7 M19_DRV1 CN23-8 P.GND CN11-8 P.GND CN142-2
CN7-B11 PS16_SIG PS16 Gate home sensor
M19 CN117-2 CN31-A8 M19_DRV2 CN23-9 P.GND CN11-9 P.GND CN142-1
motor CN7-B12 PS16_5V
CN23-10 P.GND CN11-10 P.GND
2
2
CN118-11 CN31-A9 M20_24V2 CN133-3

CN7-B13 PS6_S.GND
CN118-10 CN31-A10 M20_24V2 CN24-A19 M6_A CN13-A1 M6_A CN133-2
CN7-B14 PS6_SIG
CN118-9 CN31-B1 M20_P.GND CN24-A18 M6_A/ CN13-A2 M6_A/ CN133-1 PS6 Main tray paper exit sensor
CN118-8 CN7-B15 PS6_5V
CN31-B2 M20_P.GND CN24-A17 M6_B CN13-A3 M6_B
CN118-7 CN31-B3 M20_H/L CN24-A16 M6_B/ CN13-A4 M6_B/
Folding transfer CN118-6 CN31-B4 M20_LD CN24-A15 M4_A CN13-A5 M4_A
M20 CN118-5 CN31-B5 M20_F/R CN24-A14 M4_A/ CN13-A6 M4_A/ CN143-3
motor CN7-B16 PS18_S.GND
CN118-4 CN31-B6 M20_CLK CN24-A13 M4_B CN13-A7 M4_B CN143-2
CN7-B17 PS18_SIG PS18 Shift roller home sensor
CN118-3 CN31-B7 M20_S/S CN24-A12 M4_B/ CN13-A8 M4_B/ CN143-1
CN118-2 CN7-B18 PS18_5V
CN31-B8 M20_S.GND CN24-A11 M16_A CN13-A9 M16_A
CN118-1 CN31-B9 M20_5V CN24-A10 M16_A/ CN13-A10 M16_A/
CN24-A9 M16_B CN13-A11 M16_B
CN31-B10 NC CN24-A8 M16_B/ CN13-A12 M16_B/
CN24-A7 M20_CLK CN13-A13 M20_CLK
CN24-A6 M20_S/S CN13-A14 M20_S/S CN111
CN24-A5 M20_F/R CN13-A15 M20_F/R 6 1 BCOM
CN8-A1 HB/PM_24V
CN116-2 CN24-A4 M20_H/L CN13-A16 M20_H/L 5 2 ACOM
CN32-1 24V2 CN24-A3 M19_CONT CN13-A17 M19_CONT CN8-A2 HB/PM_24V
CN116-5 1 6A
CN32-2 24V2 CN24-A2 M19_F/R CN13-A18 M19_F/R CN8-A3 M12_DRV_A
Saddle stiching CN116-4 3 4 A/ M12 Gate motor
CN32-3 M18_DRV_A CN24-A1 SD6_CONT CN13-A19 SD6_CONT CN8-A4 M12_DRV_A/
M18 CN116-6 CN32-4 M18_DRV_A/ 2 5B
stopper motor CN116-3 CN24-B19 SD7/8_CONT CN13-B1 SD7/8_CONT CN8-A5 M12_DRV_B 4 3 B/
CN32-5 M18_DRV_B CN24-B18 M18_CLK CN13-B2 M18_CLK CN8-A6 M12_DRV_B/
CN116-1 CN32-6 M18_DRV_B/ CN24-B17 M18_ENA CN13-B3 M18_ENA
CN24-B16 M18_F/R CN13-B4 M18_F/R
CN24-B15 M18_CONT1 CN13-B5 M18_CONT1
CN103 CN101-1
CN24-B14 M18_CONT2 CN13-B6 M18_CONT2 CN8-B1 M2_DRV1
1 6 CN101-2 M2 Shift roller motor
CN33-A1 24V2 CN24-B13 M20_LD CN13-B7 M20_LD CN8-B2 M2_DRV2
2 5 CN33-A2 24V2 CN24-B12 PS22_SIG CN13-B8 PS22_SIG
Clincher rotation 3 4 CN33-A3 M4_DRV_A CN24-B11 PS23_SIG CN13-B9 PS23_SIG
M4 4 3 CN33-A4 M4_DRV_A/ CN24-B10 PS24_SIG CN13-B10 PS24_SIG
motor 5 2 CN33-A5 M4_DRV_B CN24-B9 PS25_SIG CN13-B11 PS25_SIG CN107-1
6 1 CN24-B8 PS26_SIG CN13-B12 PS26_SIG CN8-B3 M8_DRV1
CN33-A6 M4_DRV_B/ CN107-2 M8 Paper exit motor
CN24-B7 PS29_SIG CN13-B13 PS29_SIG CN8-B4 M8_DRV2
CN24-B6 BM_IN1 CN13-B14 BM_IN1
CN24-B5 CLI/F_START CN13-B15 CLI/F_START CN122
Flat Stitching Stopper CN125-1 CN33-A7 24V2 CN24-B4 CLI/R_START CN13-B16 CLI/R_START
CN125-2 2 1
SD7 CN33-A8 SD7/8_DRV CN24-B3 CLI/F_HP CN13-B17 CLI/F_HP CN8-B5 M7/SD_24V
1 2
3
3
releace solenoid /Fr CN24-B2 CLI/R_HP CN13-B18 CLI/R_HP CN8-B6 SD4_DRV

SD4 Paper exit opening solenoid
CN24-B1 BM_SET CN13-B19 BM_SET
Flat Stitching Stopper CN126-1 CN33-A9 24V2 CN119

SD8 CN126-2 CN33-A10 SD7/8_DRV 4 1
releace solenoid /Rr CN14-1 M21_OUT1A
2 3 M21 Sub tray paper exit motor
CN14-2 M21_OUT1B
1 4
CN14-3 M21_OUT2A
CN140-3 3 2
CN33-A11 S.GND CN14-4 M21_OUT2B
Clincher rotation CN140-2 CN33-A12 PS14_SIG CN14-5 NC
home sensor
PS14 CN140-1 CN33-A13 5V
CN33-A14 NC CN15-1 HB/PM_24V

CN15-2 HB/PM_24V
CN15-3 M303_DRV_A
CN114-7 CN15-4 M303_DRV_A/
CN33-B1 5V
Clincher CN114-6 CN15-5 M303_DRV_B
CN33-B2 CLI/F_HP_IN
M15 CN114-5 CN15-6 M303_DRV_B/
CN33-B3 S.GND
motor /Fr CN114-4 CN33-B4 M15_DRV1
CN114-3 CN33-B5 M15_DRV1
CN114-2 CN15-7 PS307_S.GND
CN33-B6 M15_DRV2
CN114-1 CN33-B7 M15_DRV2 CN15-8 PS307_SIG
CN15-9 PS307_5V
CN109-7 CN33-B8 5V
Clincher CN109-6 CN33-B9 CLI/R_HP_IN
M10 CN109-5 CN33-B10 S.GND
motor /Rr CN109-4 CN33-B11 M10_DRV1
CN109-3 CN33-B12 M10_DRV1 CN100-2
CN9-1 HB/PM_24V
CN109-2 CN33-B13 M10_DRV2 CN100-5
CN9-2 HB/PM_24V
CN109-1 CN33-B14 M10_DRV2 CN100-1
CN9-3 M1_DRV_A
CN100-3 M1 FNS transfer motor
CN9-4 M1_DRV_A/
CN100-4
CN9-5 M1_DRV_B
CN100-6
CN9-6 M1_DRV_B/
4
4
CN105
1 6 CN34-1 24V2 CN102-11
2 5 CN10-A1 M3_24V
CN34-2 24V2 CN102-10
3 4 CN10-A2 M3_24V
Stapler rotation CN34-3 M6_DRV_A CN102-9
4 3 CN10-A3 M3_P.GND
M6 CN34-4 M6_DRV_A/ CN102-8
motor 5 2 CN10-A4 M3_P.GND
CN34-5 M6_DRV_B CN102-7
6 1 CN10-A5 M3_H/L
CN34-6 M6_DRV_B/ CN102-6
CN10-A6 M3_LD
CN102-5 M3 Main tray lift motor
CN10-A7 M3_F/R
CN102-4
CN124 CN10-A8 M3_CLK
CN102-3
1 2 CN10-A9 M3_S/S
CN34-7 24V2 CN102-2
2 1 CN10-B1 M3_S.GND
CN102-1
Tri-folding gate SD6
CN34-8 SD6_DRV
solenoid CN10-B2 M3_5V
RB
CN130-3
CN10-B3 PS3_S.GND Main tray lower
CN130-2
CN139-3 CN10-B4 PS3_SIG
Stapler rotation CN34-9 S.GND CN130-1
PS3 limit sensor
CN139-2 CN10-B5 PS3_5V
PS13 CN34-10 PS13_SIG
home sensor CN139-1 CN34-11 5V
CN10-B6 PS31_S.GND
CN10-B7 PS31_SIG
CN10-B8 PS31_5V
CN151-1 CN34-12 S.GND
CN10-B9 NC
Folding full
sensor
PS29 CN151-3 CN34-13 PS29_SIG_IN
CN113-13 NC CN129-3
CN113-12 CN16-1 PS2_S.GND Main tray
Stapler motor /Fr CN25-A1 M14DRV1 CN129-2
CN113-11 CN16-2 PS2_SIG
M14 CN25-A2 M14DRV1 CN129-1
CN16-3 PS2_5V
PS2 upper limit sensor
CN113-10 NC
CN113-9 CN25-A3 M14DRV2
CN113-8 CN25-A4 M14DRV2
CN113-7 CN25-A5 S.GND CN134-3
CN113-6 CN16-4 PS7_S.GND Counter reset
CN25-A6 5V CN134-2
CN113-5 CN16-5 PS7_SIG
CN25-A7 HED/F_HP_IN CN134-1
PS7 sensor
CN113-4 CN16-6 PS7_5V
CN25-A8 CLI/F_START_IN
CN113-3 CN25-A9 HED/F_LOW
5
5
CN113-2 CN25-A10 HED/F_CART

CN113-1 CN25-A11 S.GND CN141-3
CN16-7 PS15_S.GND Stapler paper exit
CN141-2
CN16-8 PS15_SIG
CN141-1
PS15 upper limit sensor
CN16-9 PS15_5V
CN108-13 NC
Stapler motor /Rr CN108-12 CN25-B1 M9DRV1 CN123
CN108-11
FNSCB
M9 CN25-B2 M9DRV1 2 1
CN108-10 NC CN16-10 M7/SD_24V
1 2 SD5 Bypass gate solenoid
CN108-9 CN16-11 SD5_DRV
CN25-B3 M9DRV2
CN108-8 CN25-B4 M9DRV2
CN108-7 CN25-B5 S.GND
CN108-6 CN25-B6 5V
CN108-5 CN25-B7 HED/R_HP_IN
CN108-4 CN25-B8 CLI/R_START_IN
CN108-3 CN25-B9 HED/R_LOW
CN108-2 CN25-B10 HED/R_CART
CN108-1 CN25-B11 S.GND
CN4-A1 5V
CN4-A2 5V
CN4-A3 MONI_SW1-1
CN4-A4 MONI_SW1-2
CN4-A5 MONI_SW1-4
CN110 CN4-A6 MONI_SW1-8
1 6 CN26-1 24V1 CN4-A7 MONI_SW2-1
2 5 CN26-2 24V1 CN4-A8 MONI_SW2-2
Stapler movement 3 4 CN26-3 M11_DRV_A CN4-A9 MONI_SW2-4
M11 4 3 CN26-4 M11_DRV_A/
motor CN4-A10 MONI_SW2-8
5 2 CN26-5 M11_DRV_B CN4-A11 MONI_SW3-1
6 1 CN26-6 M11_DRV_B/ CN4-A12 MONI_SW3-2
CN4-A13 MONI_SW3-4
CN4-A14 MONI_SW3-8
CN104 CN4-A15 MONI_SW4-1 CN21-A1 FMX1_24V
1 6 CN27-A1 24V1 CN4-A16 MONI_SW4-2 CN21-A2 FMX1_LD
2 5 CN27-A2 24V1 CN4-A17 MONI_SW4-4 CN21-A3 P.GND
Alignment 3 4 CN27-A3 M5_DRV_A CN4-A18 MONI_SW4-8 CN21-A4 P.GND
M5 4 3 CN27-A4 M5_DRV_A/ CN4-A19 MONI_SW5-1 CN21-A5 FMX2_24V
motor /Up 5 2 CN27-A5 M5_DRV_B CN21-A6 FMX2_LD
CN4-A20 MONI_SW5-2
6
6
6 1 CN27-A6 M5_DRV_B/ CN21-A7 P.GND

CN4-B1 MONI_SW5-4
CN21-A8 P.GND
CN4-B2 MONI_SW6
CN4-B3 MONI_SW7
J8
CN4-B4 MONI_SW8
CN132-3 1 3 CN27-A7 S.GND
Stacker entrance CN132-2 2 CN4-B5 MONI_LED0
2 CN27-A8 PS5_SIG
PS5 CN132-1 3 CN4-B6 MONI_LED1
1 CN27-A9 5V
MS2
sensor CN4-B7 MONI_LED2
CN4-B8 MONI_LED3
CN4-B9 MONI_LED4
FA 1A
J7
FA 1B
1 4 CN4-B10 MONI_LED5
#110 ORG
#110 ORG
Stapler move- CN137-3 2 3 CN4-B11 MONI_LED6

CN27-A10 S.GND
CN137-2 3 2 CN4-B12 MONI_LED7
ment home CN27-A11 PS11_SIG
PS11 CN137-1 4 1 CN4-B13 NC
CN27-A12 5V
sensor CN4-B14 NC
CN4-B15 NC
J6 CN4-B16 NC
CN135-3 1 9 CN27-B1 S.GND CN4-B17 NC
Stacker empty CN135-2 2 8 CN4-B18 NC
PS20 CN27-B2 PS20_SIG CN231-A19 CN231-A 1
sensor CN135-1 3 7 CN27-B3 5V CN4-B19 S.GND CN19- 1 24V CN52-A 1 24V
CN19- 2 24V CN231-A18 CN231-A 2 CN52-A 2 24V
CN4-B20 S.GND
CN19- 3 PG CN231-A17 CN231-A 3 CN52-A 3 PG
CN19- 4 PG CN231-A16 CN231-A 4 CN52-A 4 PG
CN136-3 4 CN20-A1 5V CN231-A15 CN231-A 5 CN52-A 5 5V
6 CN27-B4 S.GND
Alignment CN136-2 5 CN20-A2 5V CN231-A14 CN231-A 6 CN52-A 6 5V
5 CN27-B5 PS8_SIG
PS8 CN136-1 6 CN20-A3 SG CN231-A13 CN231-A 7 CN52-A 7 SG
home sensor /Up 4 CN27-B6 5V
CN20-A4 SG CN231-A12 CN231-A 8 CN52-A 8 SG
CN20-A5 MPI_DRV_SEL CN231-A11 CN231-A 9 CN52-A 9 MPI_DRV_SEL
CN20-A6 MPI_M_CONT CN231-A10 CN231-A10 CN52-A10 MPI_M_CONT
CN145-3 7 CN20-A7 MPI_M_F/R CN231-A 9 CN231-A11 CN52-A11 MPI_M_FR
3 CN27-B7 S.GND
Paper exit belt CN145-2 8 CN20-A8 MPI_SD_CONT CN231-A 8 CN231-A12 CN52-A12 MPI_SD_CONT
2 CN27-B8 PS9_SIG
PS9 CN145-1 9 CN20-A9 MPI_MC_CONT CN231-A 7 CN231-A13 CN52-A13 MPI_MC_CONT
home sensor 1 CN27-B9 5V
CN20-A10 M203 P/S CN231-A 6 CN231-A14 CN52-A14 M203 P/S
CN20-A11 M203 CLK CN231-A 5 CN231-A15 CN52-A15 M203 CLK
CN20-A12 M203 H/L CN231-A 4 CN231-A16 CN52-A16 M203 H/L
CN20-A13 M203 LD CN231-A 3 CN231-A17 CN52-A17 M203 LD
CN27-B10 NC CN231-A 2 CN231-A18
CN27-B11 NC CN20-A14 M203 F/R CN52-A18 M203 F/R
CN20-A15 NC CN231-A 1 CN231-A19 CN52-A19 5V
CN27-B12 NC
7
7
PIDB
CN112-3 CN28-1 24V1

CN112-9 CN28-2 24V1 CN20-B1 MPI_S_IN1_1 CN231-B19 CN231-B 1
CN112-1 CN52-B 1 MPI_S_IN1_1
Stacker entrance CN28-3 M13_DRV_A CN20-B2 MPI_S_IN1_2 CN231-B18 CN231-B 2
CN112-5 CN52-B 2 MPI_S_IN1_2
M13 CN28-4 M13_DRV_A/ CN20-B3 MPI_S_IN2_1 CN231-B17 CN231-B 3
motor CN112-7 CN52-B 3 MPI_S_IN2_1
CN28-5 M13_DRV_B CN20-B4 MPI_S_IN2_2 CN231-B16 CN231-B 4
CN112-11 CN52-B 4 MPI_S_IN2_2
CN28-6 M13_DRV_B/ CN20-B5 MPI_S_OUT1_1 CN231-B15 CN231-B 5 CN52-B 5 MPI_S_OUT1_1
CN20-B6 MPI S_OUT1_2 CN231-B14 CN231-B 6 CN52-B 6 MPI_S_OUT1_2
CN20-B7 MPI_S_OUT2_1 CN231-B13 CN231-B 7 CN52-B 7 MPI_S_OUT2_1
CN20-B8 MPI_S_OUT2_2 CN231-B12 CN231-B 8 CN52-B 8 MPI_S_OUT2_2
CN120-1 CN20-B9 MPI_OBOUT1_1 CN231-B11 CN231-B 9
CN29-1 M51_DRV1 CN52-B 9 MPI_OBOUT1_1
CN120-2 CN20-B10 MPI_OBOUT1_2 CN231-B10 CN231-B10
Paper assist motor M51 CN29-2 M51_DRV2 CN52-B10 MPI_OBOUT1_2
CN20-B11 PI_MC203CONT CN231-B 9 CN231-B11 CN52-B11 MC203 DRV
CN20-B12 PS201_SIG CN231-B 8 CN231-B12 CN52-B12 PS201 IN
CN127 CN20-B13 PS206_SIG CN231-B 7 CN231-B13 CN52-B13 PS206 IN
1 2 CN20-B14 PI-VR201 CN231-B 6 CN231-B14
Paper assist CN29-3 24V1 CN52-B14 VR201 IN
2 1 CN20-B15 PI_VR202 CN231-B 5 CN231-B15
SD51 CN29-4 SD51_DRV CN52-B15 VR202 IN
CN231-B 4 CN231-B16
solenoid CN35- 1 3.3V CN52-B16 NC
CN231-B 3 CN231-B17
CN35- 2 SG CN52-B17 NC
CN231-B 2 CN231-B18
CN35- 3 3.3V CN52-B18 NC
CN231-B 1 CN231-B19
TO 15YGN104
8
8
TO 15YGN106
CN17- 1 24V CN41- 1 24V

CN17- 2 24V CN41- 2 24V
CN17- 3 P.GND CN41- 3 P.GND
FA 1B #110 ORG J1 CN17- 4 P.GND CN41- 4 P.GND
CN1-1 24V CN17- 5 5V CN41- 5 5V
MS1 FA 1A #110 ORG J1 CN17- 6 5V CN41- 6 5V
CN17- 7 S.GND CN41- 7 S.GND
Door switch
CN18 MINICT-32PIN CN18 MINICT-32PIN

CN18-A1 M301_CONT1 CN18-A17 M301_CONT1
Crimp
CN70-1 CN18-A3 M301_PWM CN18-A15 M301_PWM

CN469-1 24V
Symbol
CN70-2 CN18-A4 M301_EN CN18-A14 M301_EN

CN469-2 5V2 CN1-2 5V
CN70-3 CN18-A5 M302_CLK CN18-A13 M302_CLK
CN469-3 SGND CN1-3 S.GND
CN70-4 CN18-A6 M302_ENA CN18-A12 M302_ENA
CN469-4 PGND CN1-4 P.GND
CN70-5 CN18-A7 M302_F/R CN18-A11 M302_F/R
CN469-5 NC CN1-5 P.GND
CN70-6 CN18-A8 M302_CONT1 CN18-A10 M302_CONT1
CN469-6 FGND
CN18-A10 PK_M302_RESET CN18-A8 PK_M302_RESET
CN71-5 CN18-A11 D/A_LD CN18-A7 D/A_LD
CN588-1 5V2
CN71-4 CN18-A12 D/A_CLK CN18-A6 D/A_CLK
CN588-2 5V2
CN71-3 CN18-A13 D/A_DATA CN18-A5 D/A_DATA
CN588-3 SGND
CN71-2 CN18-A14 PK_SIZE_SEL0 CN18-A4 PK_SIZE_SEL0
CN588-4 SGND
CN71-1 CN18-A15 PK_SIZE_SEL1 CN18-A3 PK_SIZE_SEL1
PDB
CN588-5 P_EXIT
CN18-A16 PK_SIZE_SEL2 CN18-A2 PK_SIZE_SEL2
Connector
CN18-A17 PK_SET1 CN18-A1 PK_SET1

CN72-1 CN18-B1 PK_SET2 CN18-B17 PK_SET2
CN468-6 RTS CN2-1 FRONT_SIN1
CN72-2 CN18-B2 ANA_SEL0 CN18-B16 ANA_SEL0
CN72-3 CN18-B3 ANA_SEL1 CN18-B15 ANA_SEL1
CN468-4 SIN CN2-3 FRONT_RTS1
CN72-4 CN18-B4 PS301_SIG CN18-B14 PS301_SIG
CN468-3 CTS CN2-4 FRONT_SOUT1
9
9

MAIN BODY

CN468-1 SOUT CN2-6 FRONT_CTS1
CN2-7 FRONT_PAPER
CN18-B9 PK_SIZE1 CN18-B9 PK_SIZE1
CN3-1
CN3-2
CN3-3 REAR_ISW_SIN3
CN3-4 REAR_ISW_RTS3
Relay connector
CN18-B14 PK_SIZE6(NOT USED) CN18-B4 PK_SIZE6(NOT USED)

Faston

CN18-B16 CPU_ANA2 CN18-B2 CPU_ANA2
CN18-B17 CPU_ANA3 CN18-B1 CPU_ANA3
I
F
E
B
A
H
D
C
G
bizhub PRO C6500

bizhub PRO C6500
FS-607 location list

M1 FNS conveyance motor 4-B PS12 Paper exit home sensor 2-B
M2 Shift roller motor 3-B PS13 Stapler rotation home sensor 4-I
M3 Main tray up down motor 4-B PS14 Clincher rotation home sensor 3-I
M4 Clincher rotation motor 3-I PS15 Counter reset sensor 5-B
M5 Alignment motor /Up 6-I PS16 Gate home sensor 2-B
M6 Stapler rotation motor 4-I PS18 Shift roller home sensor 2-B
M7 Paper exit roller motor 1-B PS19 Sub tray paper full sensor 2-B
M8 Paper exit opening motor 3-B PS20 Stacker empty sensor 6-I
M9 Stapler motor /Rr 5-I PS22 Folding knife home sensor 1-I
M10 Clincher motor /Rr 4-I PS23 Saddle stitching stopper home sensor 1-I
M11 Stapler movement motor 6-I PS24 Alignment home sensor /Lw 1-I
M12 Gate motor 3-B PS25 Folding paper exit sensor 1-I
M13 Stacker entrance motor 7-I PS26 Folding pass-through sensor 1-I
M14 Stapler motor /Fr 5-I PS29 Folding full LED 2-I
M15 Clincher motor /Fr 3-I PS29 Folding full sensor 5-I
M16 Alignment motor /Lw 2-I SD4 Paper exit opening solenoid 3-B
M18 Saddle stitching stopper motor 3-I SD5 Bypass gate solenoid 5-B
M19 Folding knife motor 2-I SD6 Tri-folding gate solenoid 4-I
M20 Folding transfer motor 2-I SD7 Flat stitching stopper release solenoid /Fr 3-I
M21 Sub tray exit motor 3-B SD8 Flat stitching stopper release solenoid /Rr 3-I
M51 Paper assist motor 7-I SD51 Paper assist solenoid 7-I
MS1 Door switch 8-G FNSCB FNS control board 1-D
PS1 Sub tray paper exit sensor 1-B RB Relay board 1-F
PS2 Main tray upper limit sensor 5-B SW1 Cartridge set switch /Rr Within the stapler unit
PS3 Main tray lower limit sensor 4-B SW2 Staple empty switch /Rr Within the stapler unit
PS4 FNS entrance sensor 1-B SW3 Cartridge set switch /Fr Within the stapler unit
PS5 Stacker entrance sensor 6-I SW4 Staple empty switch /Fr Within the stapler unit
PS6 Main tray paper exit sensor 2-B PS30 Stapler motor home sensor /Rr Within the stapler unit
PS7 Stapler paper exit upper limit sensor 5-B PS31 Stapler motor home sensor /Fr Within the stapler unit
PS8 Alignment home sensor /Up 7-I PS32 Clincher motor home sensor /Rr Within the stapler unit
PS9 Paper exit belt home sensor 7-I PS33 Clincher motor home sensor /Fr Within the stapler unit
PS11 Stapler movement home sensor 6-I
I
F
E
B
A
H
D
C
G
17.23 PI
1
1
2
2
Upper door open/close switch MS201
FA 1B
FA 1A
110 ORG
#110 ORG
CN200-1
CN57- 1 5V
CN57- 2 SG
CN200-3
CN57- 3 M203 P/S
CN200-4
CN57- 4 M203 CLK
CN200-5
CN57- 5 M203 F/R
CN200-6
CN57- 6 M203 LD M203 Conveyance motor
CN231-A19 CN231-A 1 CN57- 7 H/L
CN19- 1 24V CN52-A 1 24V CN200-8
CN231-A18 CN231-A 2 CN57- 8 PG
CN19- 2 24V CN52-A 2 24V CN200-9
CN231-A17 CN231-A 3 CN57- 9 PG
CN19- 3 PG CN52-A 3 PG CN200-10
CN231-A16 CN231-A 4 CN57-10 24V
CN19- 4 PG CN52-A 4 PG CN200-11
CN231-A15 CN231-A 5 CN57-11 24V
CN20-A1 5V CN52-A 5 5V
CN231-A14 CN231-A 6
CN20-A2 5V CN52-A 6 5V CN54-6 MC201 DRV
CN231-A13 CN231-A 7
CN20-A3 SG CN52-A 7 SG CN201-1
CN231-A12 CN231-A 8 CN54-5 MC201 24V
CN20-A4 SG CN52-A 8 SG CN201-2 MC201 Transfer clutch /Up
3
3
CN231-A11 CN231-A 9
CN20-A5 MPI_DRV_SEL CN52-A 9 MPI_DRV_SEL
CN231-A10 CN231-A10
CN20-A6 MPI_M_CONT CN52-A10 MPI_M_CONT
CN231-A 9 CN231-A11 CN54-8 MC203 DRV
CN20-A7 MPI_M_F/R CN52-A11 MPI_M_FR
CN231-A 8 CN231-A12 CN207-1
CN20-A8 MPI_SD_CONT CN52-A12 MPI_SD_CONT CN54-7 MC203 24V Registration clutch
CN231-A 7 CN231-A13 CN207-2 MC203
CN20-A9 MPI_MC_CONT CN52-A13 MPI_MC_CONT
CN231-A 6 CN231-A14
CN20-A10 M203 P/S CN52-A14 M203 P/S
CN231-A 5 CN231-A15
CN20-A11 M203 CLK CN52-A15 M203 CLK CN54-4 SD201 DRV
CN231-A 4 CN231-A16
CN20-A12 M203 H/L CN52-A16 M203 H/L CN202-2-1
CN231-A 3 CN231-A17 CN54-3 SD201 24V
FNSCB
CN20-A13 M203 LD CN52-A17 M203 LD CN202-1-2 SD201 Pick-up solenoid /Up
CN231-A 2 CN231-A18
CN20-A14 M203 F/R CN52-A18 M203 F/R
CN231-A 1 CN231-A19
CN20-A15 NC CN52-A19 5V CN54-2 M201 DRV1
CN54-1 M201 DRV2
CN203-1
CN203-2 M201 Tray lift motor /Up
CN55-A 1 PS201 5V
CN55-A 9 PS201 IN
CN231-B19 CN231-B 1
CN20-B1 MPI_S_IN1_1 CN52-B 1 MPI_S_IN1_1 CN251-1
CN231-B18 CN231-B 2
CN231-B17 CN231-B 3 PS201 Paper entrance sensor /Up
CN231-B16 CN231-B 4 CN55-B 5 PS201 SG
CN20-B4 MPI_S_IN2_2 CN52-B 4 MPI_S_IN2_2
CN231-B15 CN231-B 5
CN20-B5 MPI_S_OUT1_1 CN52-B 5 MPI_S_OUT1_1
CN231-B14 CN231-B 6 CN235-1 CN235-15 CN252-1
CN20-B6 MPI S_OUT1_2 CN52-B 6 MPI_S_OUT1_2 CN55-A 2 PS202 5V
CN231-B13 CN231-B 7 CN235-6 CN235-10 CN252-2
CN20-B7 MPI_S_OUT2_1 CN52-B 7 MPI_S_OUT2_1 CN55-A10 PS202 IN
CN231-B12 CN231-B 8 CN235-11 CN235-5 CN252-3
PS202 Paper empty sensor /Up
CN20-B8 MPI_S_OUT2_2 CN52-B 8 MPI_S_OUT2_2 CN55-B 6 PS202 SG
CN231-B11 CN231-B 9
CN20-B9 MPI_OBOUT1_1 CN52-B 9 MPI_OBOUT1_1
CN231-B10 CN231-B10 CN235-2 CN235-14 CN253-1
CN20-B10 MPI_OBOUT1_2 CN52-B10 MPI_OBOUT1_2 CN55-A 3 PS203 5V
4
4
CN231-B 9 CN231-B11 CN235-7 CN235-9 CN253-2

CN20-B11 PI_MC203CONT CN52-B11 MC203 DRV CN55-A11 PS203 IN
CN231-B 8 CN231-B12 CN235-12 CN235-4 CN253-3
PS203 Paper set sensor /Up
CN20-B12 PS201_SIG CN52-B12 PS201 IN CN55-B 7 PS203 SG
CN231-B 7 CN231-B13
CN20-B13 PS206_SIG CN52-B13 PS206 IN
CN231-B 6 CN231-B14 CN235-3 CN235-13 CN254-1
CN20-B14 PI-VR201 CN52-B14 VR201 IN CN55-A 4 PS204 5V
CN231-B 5 CN231-B15 CN235-8 CN235-8 CN254-2
CN20-B15 PI_VR202 CN52-B15 VR202 IN CN55-A12 PS204 IN
CN231-B 4 CN231-B16 CN235-13 CN235-3 CN254-3
PS204 Tray lower limit sensor /Up
CN35- 1 3.3V CN52-B16 NC CN55-B 8 PS204 SG
CN231-B 3 CN231-B17
CN231-B 2 CN231-B18
CN35- 3 3.3V CN52-B18 NC CN235-4 CN235-12 CN255-1
CN231-B 1 CN231-B19 CN55-A 5 PS205 5V
CN35- 4 SG CN52-B19 NC CN235-9 CN235-7 CN255-2
CN55-B 1 PS205 IN PS205 Tray upper limit sensor /Up
CN235-14 CN235-2 CN255-3
CN55-B 9 PS205 SG
CN55-A 6 5V
CN55-B 2 NC
CN55-B10 SG
CN235-5 CN235-11 CN291-1

CN55-A 7 VR201 5V
CN235-10 CN235-6 CN291-2
CN55-B 3 VR201 IN VR201 Paper size VR /Up
CN235-15 CN235-1 CN291-3
J31-2
J31-1
J30-2
J30-1
CN55-B11 VR201 SG
CN55-B 2 5V
J30
J31
3.3V
CN55-B 4 NC
SGND
CN55-B12 SG
J30
5
5
CN204-1
CN56-5 MC202 24V
CN204-2 MC202 Transfer clutch /Lw
CN56-6 MC202 DRV
PIDB
CN56-3 SD202 24V CN205-2-1

CN56-4 SD202 DRV CN205-1-2 SD202 Pick-up solenoid /Lw
CN56-2 M202 DRV1 CN206-1

CN56-1 M202 DRV2 CN206-2 M202 Tray lift motor /Lw
CN53-A 1 PS206 5V CN256-1

CN53-A11 PS206 IN CN256-2
CN53-B 6 PS206 SG CN256-3
PS206 Paper entrance sensor /Lw
CN53-A 4 PS209 5V CN237-1 CN237-3 CN259-1
CN53-A14 PS209 IN CN237-2 CN237-2 CN259-2
CN53-B 9 PS209 SG CN237-3 CN237-1 CN259-3
PS209 Tray upper limit sensor /Lw
CN53-A 5 PS210 5V CN236-1 CN236-3 CN260-1

CN53-A15 PS210 IN CN236-2 CN236-2 CN260-2
6
6
CN53-B10 PS210 SG CN236-3 CN236-1 CN260-3

PS210 Tray lower limit sensor /Lw
CN53-A 2 PS207 5V CN238-1 CN238-12 CN257-1

CN53-A12 PS207 IN CN238-5 CN238-8 CN257-2
CN53-B 7 PS207 SG CN238-9 CN238-4 CN257-3
PS207 Paper empty sensor /Lw
CN53-A 3 PS208 5V CN238-2 CN238-11 CN258-1
CN53-A13 PS208 IN CN238-6 CN238-7 CN258-2
CN53-B 8 PS208 SG CN238-10 CN238-3 CN258-3
PS208 L size sensor /Lw
CN53-A 6 PS211 5V
CN53-B 1 PS211 IN
CN53-B11 PS211 SG
CN53-A 7 PS212 5V CN238-3 CN238-10 CN262-1

CN53-B 2 PS212 IN CN238-7 CN238-6 CN262-2
CN53-B12 PS212 SG CN238-11 CN238-2 CN262-3
PS212 Paper set sensor /Lw
CN53-A 8 PS213 5V
CN53-B 3 PS213 IN
CN53-B13 PS213 SG
CN53-A 9 VR202 5V CN238-4 CN238-9 CN292-1

CN53-B 4 VR202 IN CN238-8 CN238-5 CN292-2
7
7
CN53-B14 VR202 SG CN238-12 CN238-1 CN292-3

VR202 Paper size VR /Lw
CN53-A10 5V
3.3V
CN53-B 5 LED8
SGND
CN53-B15 SG
J31
CN232-1 CN299-1
CN58- 1 5V
CN232-2 CN299-2
CN58- 2 LED1
CN232-3 CN299-3
CN58- 3 LED2
CN232-4 CN299-4
CN58- 4 LED3
CN232-5 CN299-5
CN58- 5 LED4
CN232-6 CN299-6
CN58- 6 LED5
CN232-7 CN299-7
CN58- 7 LED6
PIOB
CN232-8 CN299-8
CN58- 8 LED7
CN232-9 CN299-9
CN58- 9 SW201 IN
CN232-10 CN299-10
CN58- 10 SW202 IN
CN232-11 CN299-11
CN58- 11 SW203 IN
CN232-12 CN299-12
CN58- 12 SG
8
8
Crimp
Symbol
Connector
9
9
Relay connector
I Faston
F
E
B
A
H
D
C
G
bizhub PRO C6500

bizhub PRO C6500
PI location list
M201 Tray lift motor /Up 4-B
M202 Tray lift motor /Lw 5-B
M203 Conveyance motor 3-B
MC201 Transfer clutch /Up 3-B
MC202 Transfer clutch /Lw 5-B
MC203 Registration clutch 3-B
MS201 Upper door open/close switch 2-F
PS201 Paper entrance sensor /Up 4-B
PS202 Paper empty sensor /Up 4-B
PS203 Paper set sensor /Up 4-B
PS204 Tray upper limit sensor /Up 4-B
PS205 Tray lower limit sensor /Up 4-B
PS206 Paper entrance sensor /Lw 6-B
PS207 Paper empty sensor /Lw 6-B
PS208 L size sensor /Lw 6-B
PS209 Tray upper limit sensor /Lw 6-B
PS210 Tray lower limit sensor /Lw 6-B
PS212 Paper set sensor /Lw 7-B
SD201 Pick-up solenoid /Up 3-B
SD202 Pick-up solenoid /Lw 5-B
VR201 Paper size VR /Up 5-B
VR202 Paper size VR /Lw 7-B
PIOB PI operation board 7-B
PIDB PI drive board 2-D
I
F
E
B
A
H
D
C
G
17.24 PK
1
1
2
2
3
3
CN17- 1 24V CN40- 1 24V

CN17- 2 24V CN40- 2 24V
CN17- 5 5V CN40- 5 5V
CN17- 6 5V CN40- 6 5V
CN18-A1 M301_CONT1 CN41-A17 M301_CONT1 CN551-1-2

CN45-1 M301 DRV1
CN18-A2 M301_CONT2 CN41-A16 M301_CONT2 CN45-2 N.C.
CN551-2-1 M301 Punch motor
4
4
CN18-A3 M301_PWM CN41-A15 M301_PWM CN45-3 M301 DRV2

CN18-A4 M301_EN CN41-A14 M301_EN
CN18-A5 M302_CLK CN41-A13 M302_CLK
CN18-A6 M302_ENA CN41-A12 M302_ENA
FNSCB
CN18-A7 M302_F/R CN41-A11 M302_F/R
CN506-1
CN18-A9 M302_CONT2 CN41-A9 M302_CONT2 CN46-9 5V
CN506-2
CN18-A10 PK_M302_RESET CN41-A8 PK_M302_RESET CN46-8 PS306 IN PS306 Punch encoder sensor
CN506-3
CN18-A11 D/A_LD CN41-A7 D/A_LD CN46-7 PS301 SG
PK-512 only
CN18-A12 D/A_CLK CN41-A6 D/A_CLK

CN18-A13 D/A_DATA CN41-A5 D/A_DATA
CN501-1
CN18-A14 PK_SIZE_SEL0 CN41-A4 PK_SIZE_SEL0 CN46-6 5V
CN501-2
CN18-A15 PK_SIZE_SEL1 CN41-A3 PK_SIZE_SEL1 CN46-5 PS301 IN PS301 Punch home sensor
CN501-3
CN18-A16 PK_SIZE_SEL2 CN41-A2 PK_SIZE_SEL2 CN46-4 PS306 SG
CN18-A17 PK_SET1 CN41-A1 PK_SET1

CN18-B1 PK_SET2 CN41-B17 PK_SET2 CN502-1
CN46-3 5V
CN18-B2 ANA_SEL0 CN41-B16 ANA_SEL0 CN502-2
CN46-2 PS302 IN PS302 Punch scraps box full sensor
CN18-B3 ANA_SEL1 CN41-B15 ANA_SEL1 CN502-3
CN46-1 SG
5
5

CN18-B12 PK_SIZE4 CN41-B6 PK_SIZE4 CN504-11
CN48-1 PC1_LED
CN18-B13 PK_SIZE5 CN41-B5 PK_SIZE5 CN504-10
CN48-2 PC2_LED
CN504-9
CN18-B14 PK_SIZE6 CN41-B4 PK_SIZE6 CN48-3 PC3_LED
CN504-8
CN18-B15 PK_SIZE0 CN41-B3 PK_SIZE0 CN48-4 PC4_LED
CN504-7
CN18-B16 CPU_ANA2 CN41-B2 CPU_ANA2 CN48-5 PC5_LED
CN504-6
CN18-B17 CPU_ANA3 CN41-B1 CPU_ANA3 CN48-6 PC1_IN Paper size sensor
CN504-5
CN48-7 PC2_IN
PS305
CN504-4
CN48-8 PC3_IN
CN504-3
CN48-9 PC4_IN
CN504-2
CN48-10 PC5_IN
CN504-1
CN48-11 SGND
CN503-1
CN47-6 PS304 5V
CN503-2
CN47-5 PS304 IN PS304 Punch scraps box set sensor
CN503-3
CN47-4 PS304 SG
6
6
CN505-1
CN47-3 PS303 5V
CN505-2
PDB
CN47-2 PS303 IN PS303 Punch shift home sensor

CN505-3
CN47-1 PS303 SG
CN552-3
CN44-1 24V
CN552-9
CN44-2 24V
CN552-1
CN44-3 DRVA
CN552-5 M302 Punch shift motor
CN44-4 DRVA
CN552-7
CN44-5 DRVB
CN552-11
CN44-6 DRVB
7
7
8
8
Crimp
Symbol
Connector
9
9
Relay connector
I Faston
F
E
B
A
H
D
C
G
bizhub PRO C6500

bizhub PRO C6500
PK location list
M301 Punch motor 4-C
M302 Punch shift motor 7-C
PS301 Punch home sensor 5-C
PS302 Punch scraps box full sensor 5-C
PS303 Punch shift home sensor 6-C
PS304 Punch scraps box set sensor 6-C
PS305 Paper size sensor 5-C
PS306 Punch encoder sensor 4-C
PDB Punch drive board 3-E
I
F
E
B
A
H
D
C
G
J1-7 J1-1 CN228- 2
CN120-A16 PS1_SIG CN140-A 1 24V CN228- 1 24V
J1-6 J1-2 CN228- 1 SD1 Entrance gate solenoid
CN120-A15 PS2_SIG CN140-A 2 SD1_DRV CN228- 2 DRV
CN120-A14 PS3_SIG
CN120-A13 PS4_SIG J1-5 J1-3 CN229- 2
CN140-A 3 24V CN229- 1 24V
17.25 SD 1/4
CN120-A12 PS5_SIG J1-4 J1-4 CN229- 1 SD2 Right angle conveyance gate solenoid
CN140-A 4 SD2_DRV CN229- 2 DRV
CN120-A11 PS6_SIG
CN120-A10 PS7_SIG J1-3 J1-5
CN140-A 5 SG CN236- 3 S.GND
CN120-A 9 PS8_SIG J1-2 J1-6
CN140-A 6 PS1_SIG CN236- 2 SIG PS1 Entrance sensor
CN120-A 8 PS17_SIG J1-1 J1-7
CN140-A 7 5V CN236- 1 5V
CN120-A 7 PS18_SIG J9-3 J9-1
CN120-A 6 PS49_SIG CN140-A 8 SG CN240- 3 S.GND
J9-2 J9-2
CN120-A 5 PS20_SIG CN140-A 9 PS5_SIG CN240- 2 SIG PS5 Right angle conveyance sensor/1
1
1
J9-1 J9-3
CN120-A 4 PS21_SIG CN140-A10 5V CN240- 1 5V
CN120-A 3 PS22_SIG J6-9 J6-1
CN140-A11 SG CN252- 3 S.GND
CN120-A 2 PS23_SIG J6-8 J6-2
CN140-A12 PS17_SIG CN252- 2 SIG PS17 Overlap home sensor
CN120-A 1 PS24_SIG J6-7 J6-3
CN140-A13 5V CN252- 1 5V
CN120-B16 PS9_SIG
J6-6 J6-4 CN212- 6
CN120-B15 PS10_SIG CN140-A14 24V CN212- 1 COM

J6-5 J6-5 CN212- 5
CN120-B14 PS11_SIG CN140-A15 24V CN212- 2 COM
J6-4 J6-6 CN212- 4
CN120-B13 PS12_SIG CN140-A16 M13_DRV_A CN212- 3 A
J6-3 J6-7 CN212- 3 M13 Overlap motor
CN120-B12 PS44_SIG CN140-A17 M13_DRV_A/ CN212- 4 A/
J6-2 J6-8 CN212- 2
CN120-B11 PS19_SIG CN140-A18 M13_DRV_B CN212- 5 B
J6-1 J6-9 CN212- 1
CN120-B10 PS46_SIG CN140-A19 M13_DRV_B/ CN212- 6 B/
CN120-B 9 CLI_TIM CN140-A20 NC
CN120-B 8 M1_LD J2-11 J2-1
CN140-B 1 24V CN200-11 24V
CN120-B 7 M2_LD J2-10 J2-2
CN140-B 2 24V CN200-10 24V
CN120-B 6 M3_LD J2-9 J2-3
CN140-B 3 PG CN200- 9 P.GND
CN120-B 5 M4_LD J2-8 J2-4
CN140-B 4 PG CN200- 8 P.GND
CN120-B 4 M5_LD J2-7 J2-5
CN140-B 5 M1_H/L CN200- 7 H/L
CN120-B 3 M8_LD J2-6 J2-6
CN140-B 6 M1_LD CN200- 6 LD Entrance conveyance motor
CN120-B 2 24V_DET J2-5 J2-7 M1
CN140-B 7 M1_F/R CN200- 5 CW/CCW
CN120-B 1 5V_DET J2-4 J2-8
CN140-B 8 M1_CLK CN200- 4 CLOCK
J2-3 J2-9
CN140-B 9 M1_S/S CN200- 3 START/STOP
CN121-A20 M1_S/S J2-2 J2-10
CN140-B10 SG CN200- 2 S.GND
CN121-A19 M1_F/R J2-1 J2-11
CN140-B11 5V CN200- 1 5V
CN121-A18 M1_H/L
CN121-A17 M2_S_S J38-5 J38-1
CN121-A16 M2_F/R J38-4 J38-2
CN140-B13 PS6_SIG CN241- 2 SIG PS6 Right angle conveyance sensor/2
2
2
CN121-A15 M2_H/L J38-3 J38-3

CN140-B14 5V CN241- 1 5V
CN121-A14 M18_CONT
CN121-A13 M18_F/R J38-2 J38-4 CN233- 2
CN140-B15 24V CN233- 1 24V
CN121-A12 M3_S/S J38-1 J38-5 CN233- 1 SD6 Roller release solenoid/2
CN140-B16 SD6_DRV CN233- 2 DRV
CN121-A11 M3_F/R
CN121-A10 M3_H/L J10-2 J10-1 CN232- 2
CN121-A 9 M4_S/S CN140-B17 SD5_DRV1 CN232- 1 DRV1
J10-1 J10-2 CN232- 1 SD5 Roller release solenoid/1
CN121-A 8 M4_F/R CN140-B18 SD5_DRV2 CN232- 2 DRV2
CN121-A 7 M4_H/L
CN121-A 6 M19_CONT CN140-B19 SD8_DRV1 CN235- 2 CN235- 1 DRV1
CN235- 1 Folding unit lock solenoid
Right angle conveyance
CN121-A 5 M19_F/R CN140-B20 SD8_DRV2 CN235- 2 DRV2 SD8

CN121-A 4 SD1_CONT
CN121-A 3 SD2_CONT
J5-6 J5-1
CN121-A 2 SD3_CONT CN143- 1 24V CN205- 2 COM
J5-5 J5-2
CN121-A 1 SD4_CONT CN143- 2 24V CN205- 5 COM
J5-4 J5-3
CN121-B20 SD5_CONT1 CN143- 3 M6_DRV_A CN205- 1 A
J5-3 J5-4 M6 Right angle conveyance motor
CN121-B19 SD5_CONT2 CN143- 4 M6_DRV_A/ CN205- 3 A/
J5-2 J5-5
CN121-B18 SD7_CONT1 CN143- 5 M6_DRV_B CN205- 4 B
J5-1 J5-6
CN121-B17 SD7_CONT2 CN143- 6 M6_DRV_B/ CN205- 6 B/
CN121-B16 M7_ENA
J3-6 J3-1
CN121-B15 M7_F/R CN141- 1 SG CN277- 3 S.GND
J3-5 J3-2
CN121-B14 M7_CONT1 CN141- 2 PS42_SIG CN277- 2 SIG PS42 Front door sensor/Rt
J3-4 J3-3
CN121-B13 M7_CONT2 CN141- 3 5V
CN277- 1 5V
CN121-B12 M8_S/S J3-3 J3-4
CN141- 4 SG CN278- 3 S.GND
CN121-B11 M8_F/R J3-2 J3-5
CN141- 5 PS43_SIG CN278- 2 SIG Front door sensor/Lt
CN121-B10 M8_H/L J3-1 J3-6 PS43
CN141- 6 5V CN278- 1 5V
CN121-B 9 SD6_CONT
3
3
CN121-B 8 M6_ENA
CN121-B 7 M6_F/R J8-5 J8-1
CN141- 7 SG CN244- 3 S.GND
CN121-B 6 M6_CONT1 J8-4 J8-2
CN141- 8 PS 9_SIG CN244- 2 SIG PS9 Tri-folding exit sensor
CN121-B 5 M6_CONT2 J8-3 J8-3
CN141- 9 5V CN244- 1 5V
CN121-B 4 M5_S/S
CN121-B 3 M5_F/R J8-2 J8-4 CN280- 2
CN141- 10 24V CN280- 1 24V
CN121-B 2 M5_H/L J8-1 J8-5 CN280- 1 CL1 Tri-folding exit cluch
CN141- 11 MC 1_DRV CN280- 2 DRV
CN121-B 1 MC1_CONT
CN122-A17 NC CN144-A 1 SG CN237- 3 S.GND

CN122-A16 M13_A CN144-A 2 PS 2_SIG CN237- 2 SIG PS2 Horizontal conveyance sensor/1
CN122-A15 M13_A/ CN144-A 3 5V CN237- 1 5V
CN122-A14 M13_B
CN122-A13 M13_B/
CN144-A 5 PS10_SIG CN245- 2 SIG PS10 Tri-folding paper full sensor
CN122-A12 M14_A
CN144-A 6 5V CN245- 1 5V
CN122-A11 M14_A/
CN122-A10 M14_B
CN122-A 9 M14_B/
J19-3 J19-1
CN122-A 8 M15_A CN144-A 7 SG CN246- 3 S.GND
J19-2 J19-2
CN122-A 7 M15_A/ CN144-A 8 PS11_SIG CN246- 2 SIG PS11 Subtray exit sensor
J19-1 J19-3
CN122-A 6 M15_B CN144-A 9 5V CN246- 1 5V
CN122-A 5 M15_B/ J20-3 J20-1
CN122-A 4 M16_A CN144-A10 SG CN247- 3 S.GND
J20-2 J20-2
CN122-A 3 M16_A/ CN144-A11 PS12_SIG CN247- 2 SIG PS12 Subtray paper full sensor
J20-1 J20-3
CN122-A 2 M16_B CN144-A12 5V CN247- 1 5V
CN122-A 1 M16_B/
CN144-A13 SG
4
CN238- 3 S.GND
4
CN122-B17 NC CN144-A14 PS 3_SIG CN238- 2 SIG PS3 Horizontal conveyance sensor/2

CN122-B16 LED1 CN144-A15 5V CN238- 1 5V
CN122-B15 LED2
CN122-B14 LED3 CN230- 2
CN144-B 1 24V CN230- 1 24V
CN122-B13 LED4 CN230- 1 SD3 Horizontal conveyance gate solenoid
CN144-B 2 SD3_DRV CN230- 2 DRV
CN122-B12 LED5
SDDB 1/2
CN122-B11 LED6
CN231- 2
CN122-B10 LED7 CN144-B 3 24V CN231- 1 24V
CN231- 1 SD4 Roller release solenoid/4
CN122-B 9 LED8 CN144-B 4 SD4_DRV CN231- 2 DRV
CN122-B 8 SD8_CONT1
CN122-B 7 SD8_CONT2 CN144-B 5 24V CN201-11 24V
CN122-B 6 TRI/M3_CONT CN144-B 6 24V CN201-10 24V
Horizontal conveyance
CN122-B 5 TRI/M3_F/R CN144-B 7 P.GND CN201- 9 P.GND

CN122-B 4 Reserve output 1 CN144-B 8 P.GND CN201- 8 P.GND
CN122-B 3 Reserve output 2 CN144-B 9 M2_H/L CN201- 7 H/L
CN122-B 2 Reserve output 3 CN144-B10 M2_LD CN201- 6 LD M2 Horizontal conveyance motor
CN122-B 1 Reserve output 4 CN144-B11 M2_F/R CN201- 5 CW/CCW
CN144-B12 M2_CLK CN201- 4 CLOCK
CN125-A16 PS13_SIG CN144-B13 M2_S/S CN201- 3 START/STOP
CN125-A15 PS14_SIG CN144-B14 S.GND CN201- 2 S.GND
CN125-A14 PS15_SIG CN144-B15 5V CN201- 1 5V
CN125-A13 PS16_SIG
CN148- 1 24V J16- 6 J16- 1
CN125-A12 PS25_SIG CN206- 3 COM
CN125-A11 PS26_SIG CN206- 2 NC
CN148- 2 24V J16- 5 J16- 2
CN125-A10 PS27_SIG CN206- 9 COM
CN206- 4 NC
29
CN125-A 9 PS28_SIG
5
5
CN148- 3 M7_DRV_A J16- 4 J16- 3

CN125-A 8 PS29_SIG CN206- 1 A
CN125-A 7 PS33_SIG CN206- 6 NC M7 Folding main scan alignment motor/Fr
CN148- 4 M7_DRV_A/ J16- 3 J16- 4 CN206- 5 A/
CN125-A 6 PS30_SIG
CN125-A 5 PS32_SIG CN206- 8 NC
CN148- 5 M7_DRV_B J16- 2 J16- 5
CN125-A 4 PS31_SIG CN206- 7 B
CN125-A 3 PS34_SIG CN206-10 NC
CN148- 6 M7_DRV_B/ J16- 1 J16- 6
CN125-A 2 PS35_SIG CN206-11 B/
CN125-A 1 PS45_SIG
CN125-B16 PS37_SIG
CN125-B15 PS47_SIG J39- 11 J39- 1
CN125-B14 PS48_SIG CN142- 1 24V CN203-11 24V
CN142- 2 24V J39- 10 J39- 2
CN125-B13 PS40_SIG CN203-10 24V
CN142- 3 P.GND J39- 9 J39- 3
CN125-B12 PS41_SIG CN203- 9 P.GND
CN142- 4 P.GND J39- 8 J39- 4
CN125-B11 PS36_SIG CN203- 8 P.GND
CN142- 5 M4_H/L J39- 7 J39- 5
CN125-B10 PS38_SIG CN203- 7 H/L
CN142- 6 M4_LD J39- 6 J39- 6
CN125-B 9 PS39_SIG CN203- 6 LD M4 Folding conveyance motor
CN142- 7 M4_F/R J39- 5 J39- 7
CN125-B 8 STA/R_LOW CN203- 5 CW/CCW
CN142- 8 M4_CLK J39- 4 J39- 8
CN125-B 7 STA/L_LOW CN203- 4 CLOCK
CN142- 9 M4_S/S J39- 3 J39- 9
CN125-B 6 STA/R_HP CN203- 3 START/STOP
CN142- 10 S.GND J39- 2 J39- 10
CN125-B 5 STA/L_HP CN203- 2 S.GND
CN142- 11 5V J39- 1 J39- 11
CN125-B 4 TRI_START CN203- 1 5V
CN125-B 3 TRI_END J23-A11 J23-A 1
CN125-B 2 TRI_UP CN146-A 1 24V CN202-11 24V
CN146-A 2 24V J23-A10 J23-A 2
CN125-B 1 TRI_DOWN CN202-10 24V
CN146-A 3 P.GND J23-A 9 J23-A 3
CN202- 9 P.GND
CN146-A 4 P.GND J23-A 8 J23-A 4
CN202- 8 P.GND
CN126-A20 M9_ENA J23-A 7 J23-A 5
CN146-A 5 M3_H/L CN202- 7 H/L
6
6
CN126-A19 M9_F/R J23-A 6 J23-A 6

CN146-A 6 M3_LD CN202- 6 LD M3 Folding entrance motor
CN126-A18 M9_CONT1 J23-A 5 J23-A 7
CN146-A 7 M3_F/R CN202- 5 CW/CCW
CN126-A17 M9_CONT2 J23-A 4 J23-A 8
CN146-A 8 M3_CLK CN202- 4 CLOCK
CN126-A16 M10_ENA J23-A 3 J23-A 9
CN146-A 9 M3_S/S CN202- 3 START/STOP
CN126-A15 M10_F/R J23-A 2 J23-A10
CN146-A10 S.GND CN202- 2 S.GND
CN126-A14 M10_CONT1 J23-A 1 J23-A11
CN146-A11 5V CN202- 1 5V
CN126-A13 M10_CONT2
CN126-A12 M22_ENA CN146-B 1 24V J23-B11 J23-B 1
CN207-11 24V
CN126-A11 M22_F/R CN146-B 2 24V J23-B10 J23-B 2
CN207-10 24V
CN126-A10 M22_CONT1 CN146-B 3 P.GND J23-B 9 J23-B 4
CN207- 9 P.GND
CN126-A 9 M22_CONT2 CN146-B 4 P.GND J23-B 8 J23-B 4
CN207- 8 P.GND
CN126-A 8 M12_ENA CN146-B 5 M8_H/L J23-B 7 J23-B 5
CN207- 7 H/L
CN126-A 7 M12_F/R CN146-B 6 M8_LD J23-B 6 J23-B 6
CN207- 6 LD M8 Folding sub scan alignment exit motor
CN126-A 6 M12_CONT1 CN146-B 7 M8_F/R J23-B 5 J23-B 7
CN207- 5 CW/CCW
CN126-A 5 M12_CONT2 CN146-B 8 M8_CLK J23-B 4 J23-B 8
CN207- 4 CLOCK
CN126-A 4 STA/R_CONT CN146-B 9 M8_S/S J23-B 3 J23-B 9
CN207- 3 START/STOP
CN126-A 3 STA/L_CONT CN146-B10 S.GND J23-B 2 J23-B10
CN207- 2 S.GND
CN126-A 2 M26_CONT CN146-B11 5V J23-B 1 J23-B11
CN207- 1 5V
CN126-A 1 M26_F/R
CN126-B20 TRI/M1_CONT J25- 1 J25- 1 CN234- 2
CN147- 1 SD7_DRV1 CN234- 1 24V
CN126-B19 TRI/M1_F/R J25- 2 J25- 2 CN234- 1 SD7 Roller release solenoid/3
CN147- 2 SD7_DRV2 CN234- 2 DRV
CN126-B18 TRI/M2_CONT
CN126-B17 TRI/M2_F/R
CN126-B16 M17_ENA J25- 3 J25- 3 CN224- 2
CN147- 3 M25_DRV_1 CN224- 1 DRV1
CN126-B15 M17_F/R J25- 4 J25- 4 CN224- 1 M25 Guide shaft motor
CN147- 4 M25_DRV_2 CN224- 2 DRV2
CN126-B14 M17_CONT1
CN126-B13 M17_CONT2
7
7
CN147- 5 M18_DRV_1 J25- 5 J25- 5

CN126-B12 M20_CONT CN217- 1 DRV1
CN147- 6 M18_DRV_2 J25- 6 J25- 6 M18 1st folding blade motor
CN126-B11 NC CN217- 2 DRV2
CN126-B10 M21_CONT
CN126-B 9 NC CN147- 7 M19_DRV_1 J25- 7 J25- 7
CN218- 1 DRV1 2nd folding blade motor
CN126-B 8 M11_CONT CN147- 8 M19_DRV_2 J25- 8 J25- 8 M19
CN218- 2 DRV2
CN126-B 7 M11_F/R
CN126-B 6 M23_CONT CN157- 1 24V J24- 12 J24- 1 CN213- 6 CN213- 1 COM
CN126-B 5 M23_F/R CN157- 2 24V J24- 11 J24- 2 CN213- 5 CN213- 2 COM
CN126-B 4 M24_CONT CN157- 3 M14_DRV_A J24- 10 J24- 3 CN213- 4 CN213- 3 A
CN126-B 3 M24_F/R CN157- 4 M14_DRV_A/ J24- 9 J24- 4 CN213- 3 M14 Folding main scan alignment motor/Rr
CN213- 4 A/
CN126-B 2 M25_CONT CN157- 5 M14_DRV_B J24- 8 J24- 5 CN213- 2 CN213- 5 B
CN126-B 1 NC CN157- 6 M14_DRV_B/ J24- 7 J24- 6 CN213- 1 CN213- 6 B/
CN127-A15 NC CN157- 7 SG J24- 6 J24- 7
CN254- 3 S.GND
CN127-A14 NC CN157- 8 PS19_SIG J24- 5 J24- 8
CN254- 2 SIG
Folding unit
J24- 4 J24- 9 PS19 Folding main scan alignment home sensor/Rr

CN127-A13 NC CN157- 9 5V CN254- 1 5V
CN127-A12 PS42_SIG J24- 3 J24- 10
CN127-A11 PS43_SIG CN157- 10 SG CN254- 3 S.GND
CN157- 11 PS60_SIG J24- 2 J24- 11
CN127-A10 PS54_SIG CN254- 2 SIG PS60 Folding entrance sensor
J24- 1 J24- 12
CN127-A 9 PS55_SIG CN157- 12 5V CN254- 1 5V
CN127-A 8 PS56_SIG J22-A18 J22-A 1 J11- 6 J11- 1
CN127-A 7 PS57_SIG J22-A17 J22-A 2 J11- 5 J11- 2
CN145-A 2 PS21_SIG CN256- 2 SIG PS21 1st folding blade home sensor/2
CN127-A 6 PS58_SIG J22-A16 J22-A 3 J11- 4 J11- 3
CN145-A 3 5V CN256- 1 5V
CN127-A 5 KCIN_72
J22-A15 J22-A 4 J11- 3 J11- 4
CN127-A 4 M31_STOP CN145-A 4 SG CN255- 3 S.GND
J22-A14 J22-A 5 J11- 2 J11- 5
CN127-A 3 M32_STOP CN145-A 5 PS20_SIG CN255- 2 SIG PS20 1st folding blade home sensor/1
J22-A13 J22-A 6 J11- 1 J11- 6
8
8
CN127-A 2 KCIN_75 CN145-A 6 5V CN255- 1 5V

CN127-A 1 KCIN_76 J22-A12 J22-A 7 J21- 6 J21- 1
CN127-B15 KCIN_77 J22-A11 J22-A 8 J21- 5 J21- 2
CN145-A 8 PS22_SIG CN256- 2 SIG 2nd folding blade home sensor/1
CN127-B14 NC J22-A10 J22-A 9 J21- 4 J21- 3 PS22
CN145-A 9 5V CN256- 1 5V
CN127-B13 NC
CN127-B12 NC J22-A 9 J22-A10 J21- 3 J21- 4
CN127-B11 NC J22-A 8 J22-A11 J21- 2 J21- 5
CN145-A11 PS23_SIG CN255- 2 SIG PS23 2nd folding blade home sensor/2
CN127-B10 NC J22-A 7 J22-A12 J21- 1 J21- 6
CN145-A12 5V CN255- 1 5V
CN127-B 9 NC J22-A13
CN145-A13 SG J22-A 6 J15- 6 J15- 1
CN127-B 8 NC CN242- 3 S.GND
J22-A 5 J22-A14 J15- 5 J15- 2
CN127-B 7 NC CN145-A14 PS 7_SIG CN242- 2 SIG PS7 Folding sensor/1
J22-A 4 J22-A15 J15- 4 J15- 3
CN127-B 6 NC CN145-A15 5V CN242- 1 5V
CN127-B 5 NC J22-A 3 J22-A16 J15- 3 J15- 4
CN127-B 4 NC J22-A 2 J22-A17 J15- 2 J15- 5
CN145-A17 PS56_SIG CN292- 2 SIG PS56 Folding sub scan alignment home sensor
J22-A 1 J22-A18 J15- 1 J15- 6
CN145-A18 5V CN292- 1 5V
CN127-B 3 (PULLUP) J22-B18 J22-B 1 J14- 9 J14- 1
CN127-B 2 PS6_SIG CN145-B 1 SG CN253- 3 S.GND
J22-B17 J22-B 2 J14- 8 J14- 2
CN127-B 1 (PULLUP) CN145-B 2 PS18_SIG CN253- 2 SIG PS18 Folding main scan alignment home sensor/Fr1
J22-B16 J22-B 3 J14- 7 J14- 3
CN145-B 3 5V CN253- 1 5V
CN110-18 M6_CLK J22-B15 J22-B 4 J14- 6 J14- 4
CN145-B 4 SG CN279- 3 S.GND
CN110-17 M7_CLK J22-B14 J22-B 5 J14- 5 J14- 5
CN145-B 5 PS44_SIG CN279- 2 SIG PS44 Folding sensor/2
CN110-16 M9_CLK J22-B13 J22-B 6 J14- 4 J14- 6
CN145-B 6 5V CN279- 1 5V
CN110-15 M10_CLK J22-B 7
CN145-B 7 SG J22-B12 J14- 3 J14- 7
CN110-14 M22_CLK CN285- 3 S.GND
J22-B11 J22-B 8 J14- 2 J14- 8
CN110-13 M12_CLK CN145-B 8 PS49_SIG CN285- 2 SIG PS49 Folding main scan alignment home sensor/Fr2
J22-B10 J22-B 9 J14- 1 J14- 9
CN110-12 M1_CLK CN145-B 9 5V CN285- 1 5V
CN110-11 M2_CLK
9
9
J22-B 9 J22-B10 J12- 3 J12- 1

CN110-10 M3_CLK J22-B 8 J22-B11 J12- 2 J12- 2
CN145-B11 PS24_SIG CN259- 2 SIG Folding exit home sensor
CN110- 9 M4_CLK J22-B 7 J22-B12 J12- 1 J12- 3 PS24
CN145-B12 5V CN259- 1 5V
CN110- 8 M5_CLK
CN110- 7 M8_CLK J22-B 6 J22-B13
CN110- 6 (PULLUP) J22-B 5 J22-B14
CN145-B14 PS 8_SIG CN243- 2 SIG PS8 Folding passage sensor
CN110- 5 (PULLUP) J22-B 4 J22-B15
CN145-B15 5V CN243- 1 5V
CN110- 4 (PULLUP)
CN110- 3 (PULLUP) J22-B 3 J22-B16
CN110- 2 M17_CLK J22-B 2 J22-B17
CN145-B17 PS46_SIG CN282- 2 SIG PS46 Guide shaft home sensor
CN110- 1 (PULLUP) J22-B 1 J22-B18
CN145-B18 5V CN282- 1 5V
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bizhub PRO C6500

bizhub PRO C6500
SD location list
SDDB SD drive board 1-G
M1 Entrance conveyance motor 1-C
M2 Horizontal conveyance motor 4-C
M3 Folding entrance motor 6-C
M4 Folding conveyance motor 5-C
M6 Right angle conveyance motor 3-C
M7 Folding main scan alignment motor /Fr 5-C
M8 Folding sub scan alignment exit motor 6-C
M13 Overlap motor 1-C
M14 Folding main scan alignment motor /Rr 7-C
M18 1st folding blade motor 7-C
M19 2nd folding blade motor 7-C
M25 Guide shaft motor 7-C
CL1 Tri-folding exit clutch 3-C
PS1 Entrance sensor 1-C
PS2 Horizontal conveyance sensor /1 3-C
PS3 Horizontal conveyance sensor /2 4-C
PS5 Right angle conveyance sensor /1 1-C
PS6 Right angle conveyance sensor /2 2-C
PS7 Folding sensor /1 8-C
PS8 Folding passage sensor 9-C
PS9 Tri-folding exit sensor 3-C
PS10 Tri-folding paper full sensor 4-C
PS11 Subtray exit sensor 4-C
PS12 Subtray paper full sensor 4-C
PS17 Overlap home sensor 1-C
PS18 Folding main scan alignment home sensor / 9-C
Fr1
Rr
PS20 1st folding blade home sensor /1 8-C
PS21 1st folding blade home sensor /2 8-C
PS22 2nd folding blade home sensor /1 8-C
PS23 2nd folding blade home sensor /2 8-C
PS24 Folding exit home sensor 9-C
PS42 Front door sensor /Rt 3-C
PS43 Front door sensor /Lt 3-C
PS44 Folding sensor /2 9-C
PS46 Guide shaft home sensor 9-C
Fr2
PS56 Folding sub scan alignment home sensor 8-C
PS60 Folding entrance sensor 8-C
SD1 Entrance gate solenoid 1-C
SD2 Right angle conveyance gate solenoid 1-C
SD3 Horizontal conveyance gate solenoid 4-C
SD4 Roller release solenoid /4 4-C
SD8 Folding unit lock solenoid 2-C
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J29-12 J29- 1 CN214- 6
CN154- 1 24V CN214- 1 COM
J29-11 J29- 2 CN214- 5
CN154- 2 24V CN214- 2 COM
17.26 SD 2/4
J29-10 J29- 3 CN214- 4

CN154- 3 M15_DRV_A CN214- 3 A
J29- 9 J29- 4 CN214- 3 M15 Stapler movement motor
CN154- 4 M15_DRV_A/ CN214- 4 A/
J29- 8 J29- 5 CN214- 2
CN154- 5 M15_DRV_B CN214- 5 B
J29- 7 J29- 6 CN214- 1
CN154- 6 M15_DRV_B/ CN214- 6 B/
J29- 6 J29- 7 CN215- 6
CN154- 7 24V CN215- 1 COM
J29- 5 J29- 8 CN215- 5
CN154- 8 24V CN215- 2 COM
J29- 4 J29- 9 CN215- 4
CN154- 9 M16_DRV_A CN215- 3 A
J29- 3 J29-10 CN215- 3 M16 Saddle stitching alignment motor/Lt
CN154- 10 M16_DRV_A/ CN215- 4 A/
10
10
J29- 2 J29-11 CN215- 2

CN154- 11 M16_DRV_B CN215- 5 B
J29- 1 J29-12 CN215- 1
CN154- 12 M16_DRV_B/ CN215- 6 B/
J30- 8 J30- 1
CN155- 1 M11_DRV_1 CN210- 1 DRV1
J30- 7 J30- 2 Bundle clip motor
CN155- 2 M11_DRV_2 CN210- 2 DRV2

M11
J30- 6 J30- 3
CN155- 3 M20_DRV_1 CN219- 1 DRV1 Clincher up down motor
J30- 5 J30- 4 M20
CN155- 4 M20_DRV_2 CN219- 2 DRV2
J30- 4 J30- 5
CN155- 5 M21_DRV_1 CN220- 2 DRV2
J30- 3 J30- 6 M21 Saddle stitching press motor
CN155- 6 M21_DRV_2 CN220- 1 DRV1
J30- 2 J30- 7
CN155- 7 M26_DRV_1 CN225- 1 DRV1 Bundle arm assist motor
J30- 1 J30- 8 M26
CN170- 1 5V CN155- 8 M26_DRV_2 CN225- 2 DRV2
CN170- 2 LED1
CN170- 3 LED2
CN170- 4 LED3 J28-A18 J28-A 1 J44- 3 J44- 1
CN170- 5 LED4 J28-A17 J28-A 2 J44- 2 J44- 2
CN153-A 2 PS27_SIG CN262- 2 SIG PS27 Saddle stitching press home sensor
CN170- 6 NC J28-A16 J28-A 3 J44- 1 J44- 3
CN153-A 3 5V
30
CN170- 7 5V CN262- 1 5V
CN170- 8 LED5
CN170- 9 LED6 J28-A15 J28-A 4
CN170-10 LED7 J28-A14 J28-A 5
CN153-A 5 PS29_SIG CN264- 2 SIG PS29 Saddle stitching alignment home sensor/Lt
CN170-11 LED8 J28-A13 J28-A 6
CN153-A 6 5V CN264- 1 5V
CN170-12 NC
11
J28-A12 J28-A 7
11

J28-A11 J28-A 8
CN153-A 8 PS38_SIG CN273- 2 SIG PS38 Bundle arm assist home sensor
J28-A10 J28-A 9
CN153-A 9 5V CN273- 1 5V
J28-A 9 J28-A10
J28-A 8 J28-A11
CN153-A11 PS39_SIG CN274- 2 SIG PS39 Bundle arm assist upper limit sensor
J28-A 7 J28-A12
CN153-A12 5V CN274- 1 5V
J28-A 6 J28-A13
J28-A 5 J28-A14
CN153-A14 PS28_SIG CN263- 2 SIG PS28 Saddle stitching alignment home sensor/Rt
J28-A 4 J28-A15
CN153-A15 5V CN263- 1 5V
J28-A 3 J28-A16
J28-A 2 J28-A17
CN153-A17 PS32_SIG CN267- 2 SIG PS32 Bundle arm home sensor
J28-A 1 J28-A18
CN153-A18 5V CN267- 1 5V
J28-B18 J28-B 1 J27- 3 J27- 1

J28-B17 J28-B 2 J27- 2 J27- 2
CN153-B 2 PS13_SIG CN248- 2 SIG PS13 Saddle stitching paper sensor
J28-B16 J28-B 3 J27- 1 J27- 3
CN153-B 3 5V CN248- 1 5V
J28-B15 J28-B 4 J 7- 3 J 7- 1
J28-B14 J28-B 5 J 7- 2 J 7- 2
CN153-B 5 PS25_SIG CN260- 2 SIG PS25 Stapler movement home sensor
J28-B13 J28-B 6 J 7- 1 J 7- 3
CN153-B 6 5V CN260- 1 5V
J28-B12 J28-B 7 J13- 3 J13- 1

12
12
J28-B11 J28-B 8 J13- 2 J13- 2

CN153-B 8 PS26_SIG CN261- 2 SIG PS26 Clincher up down home sensor
J28-B10 J28-B 9 J13- 1 J13- 3
CN153-B 9 5V CN261- 1 5V
SDDB 2/2
Saddle stitching
CN100-1 5V
J28-B 9 J28-B10 J31- 9 J31- 1
CN100-2 5V CN153-B10 SG CN249- 3 S.GND
J28-B 8 J28-B11 J31- 8 J31- 2
CN100-3 S.GND CN153-B11 PS14_SIG CN249- 2 SIG PS14 Bundle sensor
J28-B 7 J28-B12 J31- 7 J31- 3
CN100-4 S.GND CN153-B12 5V CN249- 1 5V
J28-B 6 J28-B13 J31- 6 J31- 4
J28-B 5 J28-B14 J31- 5 J31- 5
CN153-B14 PS30_SIG CN265- 2 SIG PS30 Bundle clip lower limit sensor
J28-B 4 J28-B15 J31- 4 J31- 6
CN153-B15 5V CN265- 1 5V
J28-B 3 J28-B16 J31- 3 J31- 7
J28-B 2 J28-B17 J31- 2 J31- 8
CN153-B17 PS33_SIG CN268- 2 SIG PS33 Bundle clip upper limit sensor
J28-B 1 J28-B18 J31- 1 J31- 9
CN153-B18 5V CN268- 1 5V
CN101-1 24V J26- 13 J26- 1

CN156-A 1 24V CN209- 2 COM
J26- 12 J26- 2
CN101-2 24V CN156-A 2 24V CN209- 5 COM
J26- 11 J26- 3
CN156-A 3 M10_DRV_A CN209- 1 A
CN101-3 24V J26- 10 J26- 4 M10 Bundle arm motor
CN156-A 4 M10_DRV_A/ CN209- 3 A/
J26- 9 J26- 5
CN101-4 P.GND CN156-A 5 M10_DRV_B CN209- 4 B
J26- 8 J26- 6
CN156-A 6 M10_DRV_B/ CN209- 6 B/
CN101-5 P.GND CN156-A 7 NC
J26- 7 J26- 7
CN156-B 1 24V CN208- 3 COM
CN101-6 P.GND CN208- 2 NC
J26- 6 J26- 8
CN156-B 2 24V CN208- 9 COM
13
13
CN208- 4 NC
J26- 5 J26- 9
31
CN156-B 3 M 9_DRV_A CN208- 1 A
CN208- 6 NC M9 Saddle stitching alignment motor/Rt
CN162-1 24V J26- 4 J26- 10
CN156-B 4 M 9_DRV_A/ CN208- 5 A/
CN162-2 24V CN208- 8 NC
J26- 3 J26- 11
CN156-B 5 M 9_DRV_B CN208- 7 B
CN162-3 24V CN208-10 NC
J26- 2 J26- 13
CN156-B 6 M 9_DRV_B/ CN208-11 B/
CN162-4 P.GND CN156-B 7 NC
J26- 1 J26- 13
CN162-5 P.GND
CN162-6 P.GND
J35- 1 J35- 1
CN150- 1 M23_DRV_1 CN222- 1 DRV1 Bundle press motor
CN163-1 24V J35- 2 J35- 2 M23
CN150- 2 M23_DRV_2 CN222- 2 DRV2
CN163-2 24V
CN163-3 24V
CN163-4 P.GND CN150- 3 M24_DRV_1 CN223- 1 DRV1

CN150- 4 M24_DRV_2
M24 Bundle press stage up down motor
CN223- 1 DRV1
CN163-5 P.GND
CN163-6 P.GND
J37- 9 J37- 1
14
14
J37- 8 J37- 2
CN151-A 2 PS15_SIG CN250- 2 SIG PS15 Bundle sensor/2
J37- 7 J37- 3
CN151-A 3 5V CN250- 1 5V
J37- 6 J37- 4
J37- 5 J37- 5
CN151-A 5 PS34_SIG CN269- 2 SIG PS34 Bundle registration home sensor
J37- 4 J37- 6
CN151-A 6 5V CN269- 1 5V
J37- 3 J37- 7
J37- 2 J37- 8
CN151-A 8 PS54_SIG CN290- 2 SIG PS54 Bundle sensor/4
J37- 1 J37- 9
CN151-A 9 5V CN290- 1 5V
CN151-A10 24V CN204-11 24V

CN151-A11 24V CN204-10 24V
CN151-A12 P.GND CN204- 9 P.GND
CN151-A13 P.GND CN204- 8 P.GND
CN166-1 TRI/M1_DRV1 CN151-A14 M5_H/L CN204- 7 H/L
CN166-2 TRI/M1_DRV2 CN151-A15 M5_LD CN204- 6 LD M5 Bundle exit motor
CN151-A16 M5_F/R CN204- 5 CW/CCW
CN166-3 TRI/M2_DRV1 CN151-A17 M5_CLK CN204- 4 CLOCK
CN166-4 TRI/M2_DRV2 CN151-A18 M5_S/S CN204- 3 START/STOP
CN151-A19 S.GND CN204- 2 S.GND
CN151-A20 5V CN204- 1 5V
J34- 12 J34- 1
J34- 11 J34- 2
CN167-1 TRI/M3_DRV1 CN151-B 2 PS36_SIG CN271- 2 SIG PS36 Bundle press movement home sensor
J34- 10 J34- 3
15
15
CN167-2 TRI/M3_DRV2 CN151-B 3 5V CN271- 1 5V

J34- 9 J34- 4
J34- 8 J34- 5
CN151-B 5 PS37_SIG CN272- 2 SIG PS37 Bundle press home sensor
J34- 7 J34- 6
CN168-1 SG CN151-B 6 5V CN272- 1 5V
CN168-2 TRI_START J34- 6 J34- 7
CN168-3 5V J34- 5 J34- 8
CN151-B 8 PS47_SIG CN283- 2 SIG PS47 Bundle press lower limit sensor
J34- 4 J34- 9
CN168-4 SG CN151-B 9 5V CN283- 1 5V
CN168-5 TRI_END J34- 3 J34- 10
CN168-6 5V J34- 2 J34- 11
CN151-B11 PS55_SIG CN291- 2 SIG PS55 Trimmer registration sensor
J34- 1 J34- 12
CN168-7 SG CN151-B12 5V CN291- 1 5V
CN168-8 TRI_UP
CN168-9 5V
J17- 3 J17- 1
CN168-10 SG CN151-B13 SG CN251- 3 S.GND
J17- 2 J17- 2
CN168-11 TRI_DOWN CN151-B14 PS16_SIG CN251- 2 SIG PS16 Bundle registration plate home sensor
J17- 1 J17- 3
CN168-12 5V CN151-B15 5V CN251- 1 5V
CN168-13 SG CN151-B16 SG
CN168-14 KCIN_72 CN151-B17 KCIN_76
CN168-15 5V CN151-B18 5V
CN151-B19 NC
32
CN151-B20 NC
J43- 3 J43- 1
J43- 2 J43- 2
CN149-A 2 PS 4_SIG CN239- 2 SIG PS4 Horizontal conveyance exit sensor
J43- 1 J43- 3
CN149-A 3 5V CN239- 1 5V
CN164-1 STA/R_DRV1
16
16
CN164-2 STA/R_DRV2
CN164-3 STA/L_DRV1
CN164-4 STA/L_DRV2
CN149-A 5 PS31_SIG CN266- 2 SIG Bundle arm rotation home sensor
CN164-5 CLI/R_DRV1 PS31
CN149-A 6 5V CN266- 1 5V
CN164-6 CLI/R_DRV2
CN164-7 CLI/L_DRV1 CN149-A 7 SG CN270- 3 S.GND
Bundle
CN164-8 CLI/L_DRV2 CN149-A 8 PS35_SIG CN270- 2 SIG PS35 Bundle press stage up down home motor
CN149-A 9 5V CN270- 1 5V
CN149-A11 PS40_SIG CN275- 2 SIG PS40 Scraps box set sensor
CN149-A12 5V CN275- 1 5V
CN165- 1 5V
CN149-B 5 PS48_SIG CN284- 2 SIG Scraps press home sensor
CN165- 2 5V PS48
CN149-A15 5V CN284- 1 5V
CN165- 3 SG
CN165- 4 SG CN149-B 1 SG CN281- 3 S.GND
CN165- 5 STA/R_LOW CN149-B 2 PS45_SIG CN281- 2 SIG PS45 Bundle press stage up down limit sensor
CN165- 6 STA/R_HP_IN CN149-B 3 5V CN281- 1 5V
CN165- 7 CLI/R_TIM
CN165- 8 5V J45- 6 J45- 1
CN165- 9 5V J45- 5 J45- 2
CN149-B 5 PS61_SIG CN297- 2 SIG Bundle tray paper full sensor
CN165-10 SG J45- 4 J45- 3 PS61
CN149-B 6 5V CN297- 1 5V
CN165-11 SG
J45- 3 J45- 4
CN165-12 STA/L_LOW CN149-B 7 SG CN293- 3 S.GND
J45- 2 J45- 5
CN165-13 STA/L_HP_IN CN149-B 8 PS57_SIG CN293- 2 SIG Bundle exit sensor/2
J45- 1 J45- 6 PS57
CN165-14 CLI/L_TIM CN149-B 9 5V CN293- 1 5V
17
17
J36- 6 J36- 1
J36- 5 J36- 2
CN149-B11 PS58_SIG CN294- 2 SIG PS58 Bundle tray set sensor
J36- 4 J36- 3
CN149-B12 5V CN294- 1 5V
J36- 3 J36- 4
J36- 2 J36- 5
CN151-B17 PS41_SIG CN276- 2 SIG PS41 Trimmer scraps full sensor
J36- 1 J36- 6
CN149-B15 5V CN276- 1 5V
CN169-1 24V CN362- 3

CN362- 1 24V
CN169-2 FAN/1_LOCK CN362- 2
CN362- 2 LD
CN169-3 PG FM1 Scraps removal fan motor
CN169-4 PG CN362- 1
CN362- 3 GND
CN158- 1 24V CN216- 5 COM

CN158- 2 24V CN216- 2 COM
CN158- 3 M17_DRV_A CN216- 4 A
CN158- 4 M17_DRV_A/ CN216- 6 A/ M17 Bundle press movement motor
CN158- 5 M17_DRV_B CN216- 3 B
CN158- 6 M17_DRV_B/ CN216- 1 B/
CN152-A 1 24V CN221- 2 COM

CN152-A 2 24V CN221- 5 COM
CN152-A 3 M22_DRV_A CN221- 1 A
18
18
CN152-A 4 M22_DRV_A/ M22 Bundle arm rotation motor

CN221- 3 A/
CN152-A 5 M22_DRV_B CN221- 4 B
CN152-A 6 M22_DRV_B/ CN221- 6 B/
CN152-B 1 24V CN211- 2 COM
CN152-B 2 24V CN211- 5 COM
CN152-B 3 M12_DRV_A CN211- 1 A
CN152-B 4 M12_DRV_A/ CN211- 3 A/ M12 Bundle registration motor
CN152-B 5 M12_DRV_B CN211- 4 B
CN152-B 6 M12_DRV_B/ CN211- 6 B/
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bizhub PRO C6500

bizhub PRO C6500
SD location list
FM1 Scraps removal fan motor 17-C
M5 Bundle exit motor 17-C
M9 Saddle stitching alignment motor /Rt 13-C
M10 Bundle arm motor 13-C
M11 Bundle clip motor 10-C
M12 Bundle registration motor 18-C
M15 Stapler movement motor 10-C
M16 Saddle stitching alignment motor /Lt 10-C
M17 Bundle press movement motor 18-C
M20 Clincher up down motor 10-C
M21 Saddle stitching press motor 10-C
M22 Bundle arm rotation motor 18-C
M23 Bundle press motor 14-C
M24 Bundle press stage up down motor 14-C
M26 Bundle arm assist motor 11-C
PS4 Horizontal conveyance exit sensor 16-C
PS13 Saddle stitching paper sensor 12-C
PS14 Bundle sensor /1 12-C
PS16 Bundle registration plate home sensor 16-C
PS25 Stapler movement home sensor 12-C
PS26 Clincher up down home sensor 12-C
PS27 Saddle stitching press home sensor 11-C
PS28 Saddle stitching alignment home sensor /Rt 11-C
PS29 Saddle stitching alignment home sensor /Lt 11-C
PS30 Bundle clip lower limit sensor 12-C
PS31 Bundle arm rotation home sensor 16-C
PS32 Bundle arm home sensor 11-C
PS33 Bundle clip upper limit sensor 12-C
PS34 Bundle registration home sensor 14-C
PS35 Bundle press stage up down home motor 16-C
PS36 Bundle press movement home sensor 15-C
PS37 Bundle press home sensor 15-C
PS38 Bundle arm assist home sensor 11-C
PS39 Bundle arm assist upper limit sensor 11-C
PS40 Scraps box set sensor 16-C
PS41 Trimmer scraps full sensor 17-C
PS45 Bundle press stage up down limit sensor 17-C
PS47 Bundle press lower limit sensor 15-C
PS48 Scraps press home sensor 16-C
PS55 Trimmer registration sensor 15-C
PS57 Bundle exit sensor /2 17-C
PS58 Bundle tray set sensor 17-C
PS61 Bundle tray paper full sensor 17-C
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CN9-A 1 5V CN1-A 1 KCIN_1
CN9-A 2 5V CN1-A 2 KCIN_2
CN9-A 3 NSW1-1 CN1-A 3 KCIN_3
CN9-A 5 NSW1-4
17.27 SD 3/4
CN1-A 5 KCIN_5
CN9-A10 NSW2-8 CN1-A10 KCIN_10
1
1

CN9-A17 NSW4-4 CN1-B 1 KCIN_17
CN9-A18 NSW4-8
CN1-B 2 KCIN_18
CN9-B 1 NSW5-4 CN1-B 5 KCIN_21
CN9-B 2 NSW6 CN1-B 6 KCIN_22
CN9-B 5 NLED0 CN1-B 9 KCIN_25
CN9-B 6 NLED1 CN1-B10 KCIN_26
CN9-B10 NLED5 CN1-B14 KCIN_30
CN9-B13 NC
CN9-B14 NC
CN2-A 1 KCOUT_1
CN9-B15 NC
CN2-A 2 KCOUT_2
CN9-B16 NC
CN2-A 3 KCOUT_3
CN9-B17 NC
CN2-A 4 KCOUT_4
CN9-B18 NC
CN2-A 5 KCOUT_5
CN9-B19 NC
2
2
CN2-A 6 KCOUT_6
CN9-B20 NC
CN2-A 7 KCOUT_7
CN2-A 8 KCOUT_8
CN2-A 9 KCOUT_9
CN111-1 CN2-A10 KCOUT_10
CN19-4 FNS2_RTS CN2-A11 KCOUT_11
CN111-2
CN19-3 FNS2_SIN CN2-A12 KCOUT_12
CN19-2 NC(SYS_RTS) CN2-A13 KCOUT_13
CN19-1 NC(SYS_SIN) CN2-A14 KCOUT_14
CN2-A15 KCOUT_15
CN104-1 MTXD CN2-A16 KCOUT_16
CN16-1 SYS_SIN CN2-A17 KCOUT_17
CN104-2 SG
CN16-2 S.GND CN2-A18 KCOUT_18
CN104-3 MCTS
CN16-3 /SYS_RTS CN2-A19 KCOUT_19
CN104-4 MRXD
CN16-4 SYS_SOUT CN2-A20 KCOUT_20
CN104-5 SG
CN16-5 S.GND CN2-B 1 KCOUT_21
CN104-6 MRTS
CN16-6 /SYS_CTS CN2-B 2 KCOUT_22
CN16-7 /PAPEROUT_1 CN2-B 3 KCOUT_23
CN107-1 PAPER_OUT CN2-B 4 KCOUT_24
CN107-2 SG CN2-B 5 KCOUT_25
6
CN20-1 5V CN2-B 6 KCOUT_26
CN107-3 SG
5
CN20-2 5V CN2-B 7 KCOUT_27
CN107-4 5V 9
4
CN107-5 5V
3
10

CN2-B10 KCOUT_30
CN103-1 24V CN2-B11 KCOUT_31
CN2-B12 KCOUT_32
3
3
CN103-2 5V
1
CN103-3 SG CN2-B13 KCOUT_33
2
CN103-4 PG CN2-B14 KCOUT_34
CN103-5 PG CN2-B15 KCOUT_35
CN103-6 FG CN2-B16 KCOUT_36
CN2-B17 KCOUT_37
CN2-B18 KCOUT_38
CN2-B19 KCOUT_39
CN2-B20 KCOUT_40
CN6- 1 KCOUT_97
CN192-2
7
CN6- 2 KCOUT_98
CN192-3 CN6- 3 KCOUT_99
1
11
5V
CN192-1 CN192-4 CN6- 4 KCOUT_100

15
CN6- 5 KCOUT_101
CN6- 6 KCOUT_102
CN192-6 CN6- 7 KCOUT_103
9
CN192-7 CN6- 8 KCOUT_104

2
13
CN6- 9 KCOUT_105
SG
CN192-5 CN192-8
CN6-10 KCOUT_106
16
CN6-11 KCOUT_107
CN6-12 KCOUT_108
To front option or main body

CN6-13 KCOUT_109
CN190-3 CN6-14 KCOUT_110
8
CN190-1 CN6-15 KCOUT_111

CN190-4
12
CN6-16 KCOUT_112
CN190-5
4
4
5V
17
CN190-6
3
18
CN190-2 CN3- 1 KCOUT_41

CN3- 2 KCOUT_42
CN3- 3 KCOUT_43
CN3- 4 KCOUT_44
CN3- 5 KCOUT_45
CN191-3 CN3- 6 KCOUT_46
6
10
CN191-1 CN3- 7 KCOUT_47

CN191-4
CN3- 8 KCOUT_48
14
CN191-5 CN3- 9 KCOUT_49

19
SG
CN191-6 CN3-10 KCOUT_50

5
20
CN191-2 CN3-11 KCOUT_51

CN3-12 KCOUT_52
CN3-13 KCOUT_53
CN3-14 KCOUT_54
CN3-15 KCOUT_55
CN112-1
CN18-2 FNS2_SIN CN3-16 KCOUT_56
CN112-2
CN18-1 /FNS2_RTS
CN4-A 1 KCIN_33
CN4-A 2 KCIN_34
CN4-A 3 KCIN_35
CN4-A 4 KCIN_36
CN105-6 MTXD
CN17-1 MTXD CN4-A 5 KCIN_37
CN105-5 SG
CN17-2 SG CN4-A 6 KCIN_38
SDCB
CN105-4 MCTS
CN17-3 MCTS CN4-A 7 KCIN_39
CN105-3 MRXD
29
CN17-4 MRXD CN4-A 8 KCIN_40
5
5
CN105-2 SG
CN17-5 SG CN4-A 9 KCIN_41
CN105-1 MRTS
CN17-6 MRTS CN4-A10 KCIN_42
CN17-7 /PAPEROUT_2 CN4-A11 KCIN_43
CN17-8 NC CN4-A12 KCIN_44
CN108-5 PAPER_OUT
CN4-A13 KCIN_45
CN108-4 SG
CN4-A14 KCIN_46
20
CN108-3 SG
CN4-A15 KCIN_47
19
CN108-2 5V
CN4-A16 KCIN_48
18
CN108-1 5V
CN4-B 1 KCIN_49
17
CN4-B 2 KCIN_50
CN4-B 3 KCIN_51
CN4-B 4 KCIN_52
CN4-B 5 KCIN_53
CN4-B 6 KCIN_54
CN4-B 7 KCIN_55
CN106-1 24V CN106-1 24V CN4-B 8 KCIN_56
CN106-2 5V CN106-2 5V CN4-B 9 KCIN_57
15
CN106-3 SG CN106-3 SG CN4-B10 KCIN_58

16
CN106-4 PG CN106-4 PG CN4-B11 KCIN_59

CN106-5 PG CN106-5 PG CN4-B12 KCIN_60
CN106-6 FG CN106-6 FG CN4-B13 KCIN_61
CN4-B14 KCIN_62
CN4-B15 KCIN_63
CN4-B16 KCIN_64
CN5-A 1 KCOUT_57
6
6
CN5-A 2 KCOUT_58
To rear option
CN5-A 3 KCOUT_59
CN5-A 4 KCOUT_60
CN5-A 5 KCOUT_61
CN5-A 6 KCOUT_62
CN12-1 NC CN5-A 7 KCOUT_63
CN12-2 M33_CLK CN5-A 8 KCOUT_64
CN12-3 NC CN5-A 9 KCOUT_65
CN12-4 NC CN5-A10 KCOUT_66
J48-1 J48-4 M33_CLK
CN12-5 NC CN5-A11 KCOUT_67
J48-2 J48-3 M33_CONT
CN12-6 M33_CONT CN5-A12 KCOUT_68
J48-3 J48-2 M33_LD
CN12-7 M33_LD CN5-A13 KCOUT_69
J48-4 J48-1 M33_FR
CN12-8 M33_FR CN5-A14 KCOUT_70
CN5-A15 KCOUT_71
CN5-A16 KCOUT_72
CN5-A17 KCOUT_73
CN5-A18 KCOUT_74
CN5-A19 KCOUT_75
CN5-A20 KCOUT_76
CN5-B 1 KCOUT_77
CN363- 6 LD
CN5-B 2 KCOUT_78
CN363- 1 NC
CN363- 7 H/L
CN363-10 24V
CN363-11 24V
CN5-B 3 KCOUT_79
CN363- 2 S.GND
CN363- 8 P.GND
CN363- 9 P.GND
CN363- 4 CLOCK
CN5-B 4 KCOUT_80
CN363- 5 CW/CCW
CN5-B 5 KCOUT_81
CN363- 3 START/STOP
CN5-B 6 KCOUT_82
CN5-B 7 KCOUT_83
CN5-B 8 KCOUT_84
7
7
M33
CN5-B 9 KCOUT_85
CN5-B10 KCOUT_86
CN5-B11 KCOUT_87
CN5-B12 KCOUT_88
CN5-B13 KCOUT_89
AC CODE
CN5-B14 KCOUT_90
CN5-B15 KCOUT_91
CN5-B16 KCOUT_92
CN5-B17 KCOUT_93
CN5-B18 KCOUT_94
CN5-B19 KCOUT_95
CN5-B20 KCOUT_96
Trimmer paddle motor
AC INRET
CN7-A 1 KCIN_65
CN7-A 2 KCIN_66
FT2
FT1
CN7-A 3 KCIN_67
CN7-A 4 KCIN_68
CN7-A 5 KCIN_69
CN7-A 6 KCIN_70
WIT
BLK
CN7-A 7 KCIN_71
CN7-A 8 KCIN_72
FT4
FT3
CN7-A 9 KCIN_73
CN7-A10 KCIN_74
8
8
CN7-A11 KCIN_75
CN7-A12 KCIN_76
CN7-B 1 KCIN_77
CBR2
CBR1
CN7-B 2 KCIN_78
FT6
FT5
CN7-B 3 KCIN_79
Circuit breaker/2
Circuit breaker/1
CN7-B 4 KCIN_80
CN7-B 5 KCIN_81
CN7-B 6 KCIN_82
CN7-B 7 KCIN_83
CN7-B 8 KCIN_84
WIT FT8
BLK FT7
CN7-B 9 KCIN_85
4
3
CN7-B10 KCIN_86
CN7-B11 KCIN_87
NF
CN7-B12 KCIN_88
2
1
FT9
CN10- 1 IRQ_4
FT10
CN10- 2 /IRQ_3
CN10- 3 /IRQ_1
BLK
WIT
CN14- 1 TIME_0
NOISE FILTER
CN14- 2 TIME_1
FT11
CN14- 3 TIME_2
FT14 CN14- 4 TIME_3
CN24-1 RL1_CONT
CN14- 5 TIME_4
CN14- 6 TIME_5
RL1
FT13 CN14- 7 TIME_6

CN24-2 RL1_P.GND CN14- 8 TIME_7
9
9
Power relay
CN14- 9 TIME_8
FT12
CN14-10 TIME_9
CN14-11 TIME_10
CN14-12 TIME_11
BLK
CN14-13 TIME_12
CN14-14 TIME_13
CN14-15 TIME_14
34
33
CN14-16 TIME_15
CN14-17 TIME_16
CN14-18 TIME_17
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bizhub PRO C6500

bizhub PRO C6500
SD location list
SDCB SD control board 1-K
CBR1 Circuit breaker /1 8-O
CBR2 Circuit breaker /2 8-P
NF Noise filter 8-O
RL1 Power relay 9-P
M33 Trimmer paddle motor 7-P
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17.28 SD 4/4
34
33
10
10
CN195-2
CN195-1
CN370- 6 5V J46-1 -6
CN370- 5 LED1 -2 -5
-3 -4
WIT
BLK
CN370- 4 LED2
CN370- 3 LED3 -4 -3
CN188-2A
CN188-1A
CN370- 2 LED4 -5 -2
CN370- 1 NC -6 -1
MS1
Front door switch/Rt
JAMIB/1
CN188-2B
CN188-1B
ACSW
WIT
BLK
CN189-2A
CN189-1A
MS2
30
CN189-2B
CN189-1B
Front door switch/Lt

WIT
BLK
11
11
CN195-4
CN195-3
CN370- 6 5V
CN370- 5 LED1
CN370- 4 LED2
WIT
BLK
CN370- 3 LED3
CN370- 2 LED4
CN370- 1 NC
G/Y
G/Y
G/Y
WIT
WIT
WIT
BLK
BLK
BLK
JAMIB/2
CN185-3
CN185-1
CN185-5
CN184-3
CN184-1
CN184-5
CN183-3
CN183-1
CN183-5
: Line (H)
: Line (H)
: Line (H)
: Neutral (N)
: Neutral (N)
: Neutral (N)
: Frame GND
: Frame GND
: Frame GND
12
12
11
DCPS3 DCPS2 DCPS1

12
13
14
:-V/PGND
CN182-1
:-V/PGND
CN182-2
:-V/PGND
CN182-3
:-V/PGND
CN182-4
:+V/24V
CN182-5
:+V/24V
CN182-6
:+V/24V
CN182-7
:+V/24V
CN182-8
:-V/PGND
CN181-1
:-V/PGND
CN181-2
:-V/PGND
CN181-3
:-V/PGND
CN181-4
:+V/24V
CN181-5
:+V/24V
CN181-6
:+V/24V
CN181-7
:+V/24V
CN181-8
:-V/PGND
CN180-1
:-V/PGND
CN180-2
:-V/PGND
CN180-3
:-V/PGND
CN180-4
:+V/24V
CN180-5
:+V/24V
CN180-6
:+V/24V
CN180-7
:+V/24V
CN180-8
13
13
31
14
14
Trimmer blade motor CN2??- 1 24V

M31 CN2??- 2 DRV
CN2??- 1 24V
Trimmer press motor M32 CN2??- 2 DRV
CN2??- 1 24V
15
15
Trimmer board solenoid SD11 CN2??- 2 DRV
CN2??- 3 S.GND
Trimmer blade home sensor PS50 CN2??- 2 SIG
CN2??- 1 5V
CN2??- 3 S.GND
Trimmer blade upper limit sensor PS51 CN2??- 2 SIG
CN2??- 1 5V
CN2??- 3 S.GND
Trimmer press upper limit sensor PS52 CN2??- 2 SIG
CN2??- 1 5V
CN2??- 3 S.GND
Trimmer press home sensor PS53 CN2??- 2 SIG
CN2??- 1 5V
Trimmer unit
CN2??- 3 S.GND
Trimmer board replacement sensor PS59 CN2??- 2 SIG
CN2??- 1 5V
32
J33- 1 J33- 1
25
-2 -2
16
16
-3 -3
26
-4 -4
CN352-1 CLI_SD_DRV -5 -5
Clincher solenoid/Rt SD9 -6 -6
CN352-2 CLI_SD_GND
-7 -7
-8 -8
-9 -9
23
21
CN350- 2 NC -10 -10

22
CN350- 4 NC
CN350- 6 NC
CN350- 8 5V J32- 1 J32-14
CN350- 9 5V -2 -13
Stapler motor/Rt CN350-10 S.GND -3 -12
M29 -4 -11
CN350-12 S.GND
CN350- 1 STA_LOW -5 -10
CN350- 3 STA_HP -6 -9
CN350- 7 CLINCH -7 -8
CN350- 5 MOTOR_24V -8 -7
CN350-11 MOTOR_DRV -9 -6
-5
-10 -4
27
-11 -3
-12 -2
28
-13 -1
CN353-1 CLI_SD_DRV -14
Clincher solenoid/Lt SD10
17
17
CN353-2 CLI_SD_GND
24
CN351- 5 MOTOR_24V
CN351-11 MOTOR_DRV
CN351- 2 NC
CN351- 4 NC
CN351- 6 NC
Stapler motor/Lt M30 CN351- 8 5V
CN351- 9 5V
Crimp
Symbol
CN351-10 S.GND
CN351-12 S.GND
CN351- 1 STA_LOW
CN351- 3 STA_HP
Stapler/Clincher
CN351- 7 CLINCH
21
23
Connector
25
26
22
18
18
24
27
28
Relay connector
Faston
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bizhub PRO C6500

bizhub PRO C6500
SD location list
JAMIB/1 Jam indicator board /1 10-K
JAMIB/2 Jam indicator board /2 11-K
M29 Stapler motor /Rt 16-N
M30 Stapler motor /Lt 17-N
M31 Trimmer blade motor 15-N
M32 Trimmer press motor 15-N
MS1 Front door switch /Rt 10-P
MS2 Front door switch /Lt 11-P
PS50 Trimmer blade home sensor 15-N
PS51 Trimmer blade upper limit sensor 15-N
PS52 Trimmer press upper limit sensor 15-N
PS53 Trimmer press home sensor 16-N
PS59 Trimmer board replacement sensor 16-N
SD9 Clincher solenoid /Rt 16-N
SD10 Clincher solenoid /Lt 17-N
SD11 Trimmer board solenoid 15-N
DCPS1 DC power supply /1 12-O
DCPS2 DC power supply /2 12-P
DCPS3 DC power supply /3 12-Q
DF-609
2006.09
Ver. 1.0
Revision history
Revision mark:
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding
page.
NOTE

CONTENTS
DF-609
DF-609
OUTLINE
MAINTENANCE
2. PERIODIC INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Maintenance procedure of the paper feeding section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Removing/installing paper feed unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 Replacing pick-up roller/paper feed roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.3 Replacing separation roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.4 Cleaning timing sensor (PS302) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.5 Removing/reinstalling registration roller cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.6 Cleaning registration roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.7 Cleaning registration sensor (PS301) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Disassembly/reassembly parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Disassembly/reassembly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.1 Removing/reinstalling DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.2 Removing/reinstalling front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.3 Removing/reinstalling rear cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.4 Removing/reinstalling conveyance belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Adjustment of the DF hinge opening/closing angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Replacement of the hinge adjustment brackets for 70 degrees and 40 degrees . . . . . . . . . . . . 17
4.1.2 Securing the hinge adjustment bracket at 90 degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
i
DF-609
Blank page
ii
OUTLINE
DF-609
A. Type
Type Belt conveyance type original auto feeder
B. Functions
Original size A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S
11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2, 51/2 x 81/2S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Max. original size 297 x 431.8mm
Min. original size 128 x 139.7mm
Various sizes of paper can be accommodated
C. Original type
Paper type Plain paper High quality paper of 35 to 210 g/m2 (single side)
High quality paper of 50 to 210 g/m2 (double side)
Paper of less than 49g/m2: conveyed in thin paper mode
Paper of more than 129g/m2: conveyed in thick paper
mode
Special paper Same as plain paper. However, paper feed and convey-
ance performance are not guaranteed.
Recycled paper, coarse paper, thermal paper, binding-
holed paper, user-defined paper, paper with smooth
surface, paper with rough surface, and paper with folds
Following types of special paper cannot be used.
OHP film, blueprint master paper, label paper, off-set
master, bonded original, high quality paper (paper
weight: Less than 34g/m2 or more than 211g/m2)
Paper curl amount Up to 10 mm with 5 originals overlapped one another
[1]
a
15sat1c001na
a Curing: 10 mm or less
[1] Original
Max. tray capacity 100 sheets (80g/m2 paper)
1
Scan speed Single-sided mode (including thin-paper mode): 39 sheets/min.

(81/2 x 11) Double-sided mode (including thin-paper mode): 26 sheets/min.
Single-sided mode (thick-paper mode): 28 sheets/min.
DF-609
Double-sided mode (thick-paper mode): 14 sheets/min.

Scanning system After the original that is conveyed on the belt stops, the scanner moves and
scans the original.
D. Machine data
Power source 24/5V DC (supplied from the main body)

Power consumption Max. 60W or less
Weight Approx. 14.5kg
Dimensions 588 (W) x 519 (D) x 135 (H) mm (Excluding paper feed tray)
E. Maintenance
Maintenance Same as the main body.

Machine service life Same as the main body.
F. Operating environment
Temperature 10 to 30 C
Note
2
Field Service Ver1.0 Sep.2006 2. PERIODIC INSPECTION
MAINTENANCE
DF-609
2. PERIODIC INSPECTION
Caution:
Be sure to unplug the power cord from the power outlet.
2.1 Maintenance procedure of the paper feeding section

2.1.1 Removing/installing paper feed unit
A. Procedure
1. Open the paper feed cover [1]

[2] [2] 2. Release the two locks [2].
3. Turn the paper feed guide [4] in the direction of the
arrow [5] while pushing in the paper feed unit [3]
to the paper feed cover [1] side, and remove the
paper feed guide [4] upward.
Note
When installing the paper feed guide, fit the
three tabs [6] in each positioning hole [7].
When installing the paper feed guide, be sure
[5] [1] [4] [3] [5]
to put the no paper detection actuator [8] so
that it protrudes out of the paper feed guide
[4] as shown in the figure on the left.
[8] [6] [7]
a052f2c001ca
3
2. PERIODIC INSPECTION Field Service Ver1.0 Sep.2006
4. Remove the screw [1] and remove the shaft

[1] securing plate [2].
DF-609
6. Slide the two bearings [4] inward, and remove the

[2] paper feed unit [5].
[5]
[3] [4]
[4] [3]
a052f2c002ca
Note
[4] [3] [2] [1] When removing the paper feed unit, be sure
not to damage the arm [2] with the shaft [1].
When installing the paper feed unit, make
sure the arm [2] is mounted on the shaft [1].
When installing the paper feed unit, insert the
tab [3] under the cover plate [4] as shown in
the figure.

steps in reverse.
a052f2c003ca
4
2.1.2 Replacing pick-up roller/paper feed roller

Paper feed roller: Every 1,800,000 prints (actual replacement cycle: every 625,000 feed)
DF-609
B. Procedure
1. Remove the paper feed unit. (See P.3)

[1] [2]
a052f2c004ca
4. Slide the gear [1] in the direction of the arrow [2]

[5] [4] [1] [3] [2] and remove the pin [3]. Then remove the gear [1]
and the belt [4] in the direction of the arrow [5].
a052f2c005ca
5. Remove the C-clip [1], then remove the gear [2]

[1] [2] [3]
and the pin [3].
Note
Be careful not to lose the pin [3] as it may
drop off the shaft when removing the gear [2].
a052f2c006ca
5
6. Remove the arm [1] and the pin [2].

[1] [2]
Note
DF-609

drop off the shaft when removing the arm [1].
a052f2c007ca
7. Remove the C-clip [1], and remove the pick-up

[2] [3] [1]
roller assy [3] from the paper feed roller assy [2].
a052f2c008ca
8. Remove the C-clip [1] and pull out the paper feed
[1] [2] [4]
roller [2] from the shaft to replace it with new one.
Note
When installing the paper feed roller, make
sure that the arrow mark [3] on the paper feed
roller is facing the gear [4].
[3]
a052f2c009ca
6

[2]
Note
DF-609
drop off the shaft when removing the C-clip
[3] [1].
10. Remove the pin [2] and remove the pick-up roller
[3].
[4] [1]
Note
drop off the shaft when removing the C-clip
[4].
12. Remove the pin [5] and remove the pick-up roller
[6].
[6]
steps in reverse.
[5]
a052f2c010ca
7
2.1.3 Replacing separation roller

Separation roller: Every 1,800,000 prints (actual replacement cycle: every 625,000 feed)
DF-609
B. Procedure
2. Push the two tabs [2] inward to release the lock
[2] and remove the separation unit cover.
[1]
[2]
a052f2c011ca
3. Pinch both ends of the roller shaft and raise the

[1]
separation roller [1] straight up.
a052f2c012ca
8
4. Remove the separation unit [1] and replace it with

[1]
a new one.
DF-609
steps in reverse.
a052f2c013ca
2.1.4 Cleaning timing sensor (PS302)

A. Periodically cleaned parts/cycle
Timing sensor (PS302): Every 200,000 prints
B. Procedure
1. Secure the hinge adjustment bracket at 90
[1] [2] [4] [5] [3] [2]
degrees. (See P.17)
2. Open the DF [1] vertically.
3. Remove the two screws [2] and open the metal
frame [3] in the direction of the arrow [4].
Note
The two screws [2] are different from each
other, so try not to mix them up.
4. Clean the timing sensor (PS302) through the hole

[5] with a blower brush or a similar tool.
a052f2c014ca
9
2.1.5 Removing/reinstalling registration roller cover

A. Procedure
DF-609
2. Raise the paper feed tray [2] straight up.

[3]
3. Remove the four screws [3] and remove the regis-
tration roller cover [4].
steps in reverse.
[4] [1]
[2]
[3]
a052f2c015ca
2.1.6 Cleaning registration roller

Registration roller: Every 200,000 prints
B. Procedure
1. Remove the registration roller cover. (See P.10)
[1]
2. Soak cotton waste with alcohol and wipe the
three registration rollers [1] with it.
a052f2c016ca
10
2.1.7 Cleaning registration sensor (PS301)

Registration sensor: Every 200,000 prints
DF-609
B. Procedure
1. Remove the registration roller cover. (See P.10)
[1] 2. Clean the registration sensor (PS301) [1] with a
blower brush or a similar tool.
a052f2c017ca
11
3. OTHERS
DF-609

1 Main body DF P.13
2 Cover section Front cover P.15
3 Rear cover P.15
4 Conveyance section Conveyance belt unit P.16
12
3.2 Disassembly/reassembly procedures
Caution:
DF-609
3.2.1 Removing/reinstalling DF
Note
Before removing the DF, be sure to secure the hinge adjustment bracket of the DF at 90 degrees.
When removing the parts from the scanner section with the DF opened, secure the hinge adjust-
ment bracket at 90 degrees as well. Not doing so may deform the metal frame in the DF installa-
tion section.
A. Procedure
[2]
2. Read the explanation below and secure the two
hinge adjustment brackets [2] at 90 degrees.
There are two types of the bracket installed in the
DF; one for 70 degrees and the other for 40
degrees, and they can be distinguished by the
scratched number on each surface.
Brackets for 70 degrees: Loosen the four screws
[3] and slide the two brackets [2] downward, and
then secure them with the four screws [3] again.
Brackets for 40 degrees: Remove the four screws
[3] [1] [3]
[3]. Turn the two brackets [2] upside down and
reinstall them to DF and secure the four screws [3]
again.
a052f2c018ca
13

[1]
5. Remove the two screws [3] and remove the metal
DF-609
plate [4].
[2] [3]
[4]
a052f2c019ca
6. Holding the DF [1], slide the two stoppers [2] to

[1]
disengage them from the holes [3], and remove
the DF upward.
Note
When releasing the stoppers [2], be sure to
support the DF firmly so as not to fall over
backward.

steps in reverse.
[2] [3] [2]

[3]
Note
After installing DF, perform the service mode
"ADF original stop position adjustment".
a052f2c020ca
14
3.2.2 Removing/reinstalling front cover

A. Procedure
DF-609
[6] [7]
degrees. (See P.17)
2. Open the DF [1] and remove the two screws [2].
3. After closing the DF [1], open the paper feed
cover [3] and paper exit cover [4].
Note
Be sure to close the DF [1] gently since the
[5] [3] [1] [4] front cover [5] is not secured and is unstable
at this moment.
Do not open the DF [1] with the paper exit
cover opened so as to avoid the paper exit
cover [4] from being damaged.
4. Lift the front cover [5] a little so that the tab [6] is
released through the hole [7], and remove the
front cover [5].
steps in reverse.
a052f2c021ca
3.2.3 Removing/reinstalling rear cover

A. Procedure
1. Open the paper feed cover [1] and the paper exit
[3] [1] [5] [4] [3] [2] cover [2].
3. Tilt the rear cover [4] in the direction of the arrow
[5] and remove it upward.
steps in reverse.
a052f2c022ca
15
3.2.4 Removing/reinstalling conveyance belt
Note
DF-609
Do not touch, fold, or damage the belt roller. If necessary, be sure to hold it within the range of
20mm from each end of the belt in sub-scanning direction.
A. Procedure
[3] [3]
degrees. (See P.17)
3. Slide the two stoppers [3] located on the upper
inner side of the conveyance belt unit [2] to the
right and remove them.
[1] [2] [4] 4. Pull out the upper part of the conveyance belt unit
in the direction of the arrow [4], and remove it
upward.
Note
When installing the conveyance belt unit, be
sure to install the linking drive belt [5] into the
conveyance belt unit securely.

steps in reverse.
[5]
a052f2c023ca
6. Remove the two screws [1], and raise the roller

[1]
section upward.
7. Remove the conveyance belt.
steps in reverse.
[1] a052f2c024ca
16
ADJUSTMENT/SETTING
DF-609
4.1 Adjustment of the DF hinge opening/closing angle
4.1.1 Replacement of the hinge adjustment brackets for 70 degrees and 40 degrees
A. Procedure
1. Remove the four screws [1] and the two hinge
[1]
adjustment brackets [2].
2. Install two new hinge adjustment brackets [2] and
tighten them with the four screws [1] securely.
[2] a052f3c001ca
17
4.1.2 Securing the hinge adjustment bracket at 90 degrees

A. Procedure
Note
DF-609
[2] [1]
When removing the DF or removing any parts
from the scanner section with the DF opened,
be sure to secure the hinge adjustment
brackets at 90 degrees. Not doing so may
deform the metal frame in the DF installation
section.
1. To secure the hinge adjustment brackets at 90

degrees, follow either of the steps below.
[2] [1]
Brackets for 70 degrees: Loosen the four screws
[1] and slide the two brackets downward, and
then secure them with the four screws [1] again.
Brackets for 40 degrees: Remove the four screws
[1]. Turn the two brackets [2] upside down and
reinstall them to DF and secure the four screw [1]
again.
2. When completed, be sure to put the brackets
back to the original state.
a052f3c002ca
18
PF-601/HT-504
2006.09
Ver. 1.0
Revision history
Revision mark:
ing page.
NOTE

CONTENTS
PF-601/HT-504
PF-601/HT-504
OUTLINE
1.1 PF-601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 HT-504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MAINTENANCE
2.1 Maintenance procedure of the tray section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Replacing the Pick-up rubber/paper feed roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.2 Replacing separation roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.3 Replacing the paper feed clutch (MC1/MC4) and the separation clutch (MC2/MC5). . . . . . . . . 13
2.2 Maintenance procedure of the conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.1 Replacing the vertical conveyance clutch/1 (MC7), /2 (MC8), and /3 (MC9) . . . . . . . . . . . . . . . 15
2.2.2 Replacing the horizontal conveyance clutch/1 (MC10), /2 (MC11),
and pre-registration clutch (MC12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Disassembly/reassembly parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Disassembly/reassembly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.1 Removing/installing the right cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.2 Removing/installing the rear cover/Lt2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.3 Removing/installing the rear cover/Lt1 /Rt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.4 Removing/reinstalling the front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2.5 Removing/reinstalling the tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2.6 Removing/installing the lift wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2.7 Removing/installing the paper lift motor/1 (M2) and /2 (M3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.8 Removing/installing the vertical conveyance units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.9 Removing/installing the horizontal conveyance unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2.10 Removing/installing the multi feed detection board (MFDTB/R and /S) . . . . . . . . . . . . . . . . . . . 39
ADJUSTMENT/SETTING
4.1 Paper feed pick-up amount adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.2 Pick-up roller height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.3 Separation pressure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.4 Lift plate horizontal adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.5 Horizontal adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
i
PF-601/HT-504
Blank page
ii
OUTLINE
PF-601/HT-504
1.1 PF-601
A. Type
Type Front loading type two-tray paper feeder
B. Functions
Number of trays Two trays (All trays universal)

Tray capacity 6,000 sheets (80 g/m2 standard paper) = 3,000 sheets x 2 trays
C. Paper type
Paper size SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5*1, B6S, A6S*1
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Applicable paper Plain paper, high quality paper, coated paper
Paper weight Tray/4 64 to 256g/m2
Tray/5 64 to 300g/m2
*1 A5 and A6S are fed only from the tray/5.
D. Maintenance

E. Machine data
Power source 24/12/5VDC, 200 to 240VAC (supplied both from the main body)
Maximum power consump- DC: 90W or less, AC: 100W or less
tion
Dimensions 947 (W) x 750 (D) x 1045 (H) mm
Weight Approx. 170kg
Temperature 10 to 30C
1
1.2 HT-504
PF-601/HT-504
A. Type
Type Fan heater type dehumidifier heater
B. Maintenance
C. Machine data
Power source 24/5VDC (supplied from the main body), 200 to 240VAC*1
tion
Dimensions Dehumidifier fan heater unit: 197 (W) x 82 (D) x 293 (H) mm
Power supply unit: 121 (W) x 80 (D) x 160 (H) mm
Weight Dehumidifier fan heater unit: Approx. 1.5kg/1 unit
Power supply unit: Approx. 0.9kg
*1 North America model: Supplied from the main body.

Europe model: Supplied from external.
D. Operating environment
2
MAINTENANCE
PF-601/HT-504
2.1 Maintenance procedure of the tray section
Caution:
Note
The replacement procedures for the pick-up roller, paper feed roller, and the separation roller in
tray/4 are the same for those in tray/5. The explanation here is made by the example of tray/4.
After the installation is completed, rotate the pick-up roller in the paper feed direction (clockwise
as seen from the front side) to see if the paper feed roller rotates smoothly. The rotation is
restricted only in the paper feed direction (clockwise as seen from the front side) and be careful
not to rotate the roller counterclockwise.
The orientation of the pick-up roller assy and the separation roller assy in the main unit differs
from that of the rollers in the PF.
3
2.1.1 Replacing the Pick-up rubber/paper feed roller

PF-601/HT-504
Pick-up rubber: Every 600,000 prints (actual replacement cycle: every 300,000 feed)
Paper feed roller: Every 600,000 prints (actual replacement cycle: every 300,000 feed)
B. Procedure
Note
The appearance of the collars is the same for the paper feed roller and the separation roller. How-
ever, the collar of the paper feed roller has a one-way mechanism inside, be sure not to mix up
these two rollers.

[3] [4] 2. Open the vertical conveyance unit guide plate [2]
(Tray/4 only).
3. Insert a screwdriver or a similar tool into the hole
[3], lift up the tray lock lever [4] slightly, and pull out
the tray [5].
[2] [1] [5]
a03xf2c001ca
4
Note
PF-601/HT-504
Do not pull out tray [1] all the way. Hold tray
[1] so that the stopper [3] on the left side of
the tray pushed in, and make the pick-up
[3] holder assy [2] placed horizontally (paper
feed position).
[2] [1]
a03xf2c002ca
5
4. Rotate the pick-up roller [1] in the direction of the

[8] [7] [5] [6]
arrow (clockwise as seen from the front side) and
PF-601/HT-504
bring the coupling [2] to the lengthwise direction.
Note
Be sure not to rotate the pick-up roller
against the direction of the arrow forcibly, as
the roller is designed not to rotate in that
direction.

6. Remove the bearing/Fr [4].
7. Move the bearing/Rr [5] to the rear side.
[3] [2] [1]
Note
When installing the bearing, hold down the
metal plate [6] of the pick-up roller assy
slightly, and insert the flat part [7] of the bear-
ing/Rr [5] while keeping it horizontally into the
notch [8] of the metal plate. Then, insert the
bearing/Fr [4] in the same manner.
[4] [5]
a03xf2c003ca
6
8. Hold the pick-up roller assy [1] by hand and lift

and tilt the paper feed roller [3] so that it rotates on
PF-601/HT-504
the shaft [2] of the pick-up roller to remove it from
both the notch of the bearing [4] and the coupling
[5].
Note
When removing the pick-up roller assy [1], be
careful not to damage the sensor [6] with the
metal plate.
[6]
[4] [5] [1]
[3] [2] a03xf2c004ca
7
9. Remove the pick-up roller shaft [2] from the arm

[3] [1] of the paper feed guide plate and remove the
PF-601/HT-504
pick-up roller assy [3].
[2] [1]
a03xf2c005ca
[1] [3] [2]
remove the pick-up roller [3].
11. Remove the pick-up rubber from the pick-up
roller.
12. Replace the pick-up rubber.
a03xf2c006ca
8
13. Remove the C-clip [1] and remove the bearing [2].
[1] [2] [4] [3] [5] 14. Slide the bearing [3] and remove the paper feed
PF-601/HT-504
roller [4] together with the shaft [5].
a03xf2c007ca
15. Remove the actuator [2] from the shaft [1].

[1] [2] [3] [4] [5]
16. Remove the C-clip [3] and pull out the paper feed
roller [4] from the collar [5].
a03xf2c008ca
[2] [1] 17. Replace the paper feed roller.
Note
The appearance of the collars is the same for
the paper feed roller and the separation roller.
However, the collar [1] of the paper feed roller
has a one-way mechanism inside while the
collar [2] of the separation roller has no one-
way mechanism, be sure not to mix up these
two rollers.
a03xf2c009ca
steps in reverse.
9

PF-601/HT-504
Separation roller: Every 600,000 prints (actual replacement cycle: every 300,000 feed)
B. Procedure
Note
The appearance of the collars is the same for the paper feed roller and the separation roller. How-
ever, the collar of the paper feed roller has a one-way mechanism inside, be sure not to mix up
these two rollers.

(Tray/4 only).
the tray [5].
[2] [1] [5]
a03xf2c010ca
10
4. Remove two screws [1].

5. Disengage the coupling pin [4] from the joint [5]
PF-601/HT-504
[3]
while pressing down the metal plate [3] of the sep-
aration roller assy [2], and remove the separation
roller assy [2].
Note
When installing the separation roller assy,
press down the metal plate [3] of the separa-
[5] [4] [2] tion roller assy [2] and engage the coupling
pin [4] to the joint [5].
[1]
a03xf2c011ca
6. Remove the C-clip [1] of the separation roller assy

[2] [3] [1] and remove the separation roller [3] together with
the shaft [2].
a03xf2c012ca
11
7. Pull out the gear [2], the collar [3] and the separa-
[1] [4] [3] [2]
tion roller [4] from the shaft [1] to the arrow-
PF-601/HT-504
marked direction, and remove them.

8. Replace the pick-up roller [4].
steps in reverse.
Note
The appearance of the collars is the same for
the paper feed roller and the separation roller.
However, the collar [5] of the paper feed roller
has a one-way mechanism inside while the
[6] [5] collar [6] of the separation roller has no one-
way mechanism, be sure not to mix up these
two rollers.
a03xf2c013ca
12
2.1.3 Replacing the paper feed clutch (MC1/MC4) and the separation clutch (MC2/MC5)
PF-601/HT-504
Note
The replacement procedures for the paper feed clutch and the separation clutch in tray/4 are the
same for those in tray/5. The explanation here is made by the example of tray/5.

Paper feed clutch/1 (MC1), /2 (MC4): Every 2,400,000 prints (actual replacement cycle: every 2,000,000
feed)
Separation clutch/1 (MC2), /2 (MC5): Every 2,400,000 prints (actual replacement cycle: every 2,000,000
feed)
B. Procedure
1. Remove the stopper and pull out the tray. (See
[1] [3] P.24)
2. Remove two screws [1], bend the stopper [2] in
the direction of the arrow, and remove the paper
feed cover [3].
Note
For easier operation, lilft up the underpart [4]
of the cover when installing the paper feed
cover [3].
When installing the paper feed cover [3], be
sure to insert the tab [6] into the hole [5] of
the metal plate.
[2] [3]
[6]
[4]
[5]
a03xf2c014ca
13

[3] [4] 4. Remove the two C-clips [2], and remove the
PF-601/HT-504
paper feed clutch (MC1/MC4) [3] and the separa-

tion clutch (MC2/MC5) [4].
Note
When installing the clutch, be sure to engage
the stopper [5] of the clutch with the projec-
tion [6] of the metal plate.

steps in reverse.
[2] [5] [6] [1]
[5] [6] [2] [1]
a03xf2c015ca
14
2.2 Maintenance procedure of the conveyance section
PF-601/HT-504
2.2.1 Replacing the vertical conveyance clutch/1 (MC7), /2 (MC8), and /3 (MC9)
Vertical conveyance clutch/1 (MC7), /2 (MC8), and /3 (MC9):
Every 2,400,000 prints (actual replacement cycle: every 2,000,000 feed)
B. Procedure
1. Remove the following parts.
[2] [1]
Rear cover/Rt (See P.22)
Rear cover/Lt1 (See P.21)
2. Remove the four screws [1] and remove the gear
mounting plate [2].
a03xf2c016ca
3. Disconnect the three connectors [1].

[6] [7] [8] 4. Remove the three screws [2] and the three wire
binding covers [3].
Note
When installing the wire binding [4], pass the
binding through the hole in the wire binding
cover [3].
5. Remove the three C-clips [5] and remove the ver-

tical conveyance clutch/1 (MC7) [6], /2 (MC8) [7],
and /3 (MC9) [8].
[5] [2]
[1]
[3]
[4]
a03xf2c017ca
15
Note
[1]
PF-601/HT-504

the stopper [1] of the clutch with the projec-
tion [2] of the metal plate.

steps in reverse.
[2]
a03xf2c018ca
16
2.2.2 Replacing the horizontal conveyance clutch/1 (MC10), /2 (MC11), and pre-registration clutch
(MC12)
PF-601/HT-504
Horizontal conveyance clutch/1 (MC10), /2 (MC11), and pre-registration clutch (MC12):
Every 2,400,000 prints (actual replacement cycle: every 2,000,000 feed)
B. Procedure
[1] [2]
Rear cover/Rt (See P.22)
mounting plate [2].
a03xf2c019ca
17
3. Disconnect the three connectors [1].

[1] 4. Remove the three screws [2] and the three wire
[4]
PF-601/HT-504
[3] [10] binding covers [3].
[9]
Note
[2] When installing the wire binding [4], pass the
binding through the hole in the wire binding
cover [3].
[5]
5. Remove the three C-clips [5] and remove the hori-
zontal conveyance clutch/1 (MC10) [6], /2 (MC11)
[6] [8] [7]
[7], and the pre-registration clutch (MC12) [8].
Note
When installing the cluthes, be sure to match
the stoppers [9] with the cutout of the rear
panel [10].
the stopper [9] of the clutch with the pin [11].

steps in reverse.
[1]
[4] [11]
[2]
[3]
[9]
[5]
a03xf2c020ca
18
3. OTHERS
PF-601/HT-504
1 Cover Right cover P.20
2 Rear cover/Lt2 P.21
3 Rear cover/Lt1, /Rt P.22
4 Front door P.23
5 Tray section Tray P.24
6 Lift wire P.27
7 Paper lift motor/1 (M2) and /2 (M3) P.32
8 Conveyance section Vertical conveyance unit P.34
9 Horizontal conveyance unit P.37
10 Multi feed detection board (MFDTB/R and /S) P.39
19

PF-601/HT-504
Caution:
3.2.1 Removing/installing the right cover

A. Procedure
1. Remove the four screws [1] and remove the right
[2] [1]
cover fixing plate [2].
a03xf2c021ca
[1] [1]
right cover [2].
[2] [1]
a03xf2c022ca
20
Note
[1] [2]
PF-601/HT-504
When installing the right cover, be sure to
match the metal plate [2] on the lower part of
the PF main unit with the groove [1] on the
right cover.

steps in reverse.
a03xf2c023ca
3.2.2 Removing/installing the rear cover/Lt2

A. Procedure
1. Remove the nine screws [1] and remove the rear
[2] [1] cover/Lt2 [2].
[1]
a03xf2c024ca
Note
[1] [2]
When installing the rear cover/Lt2, be sure to
match the metal plate [2] of the lower part of
the PF main unit with the groove [1] of the
rear cover.

steps in reverse.
a03xf2c025ca
21
3.2.3 Removing/installing the rear cover/Lt1 /Rt

A. Procedure
PF-601/HT-504
1. Remove the rear cover/Lt2.(See P.21)

[3] [4] [3] [1] 2. Remove the six screws [1] and remove the rear
cover/Lt1 [2].
3. Remove the eleven screws [3] and remove the
rear cover/Rt1 [4].
[3] [2]
a03xf2c026ca
Note
[2] [1]
When installing the rear cover/Rt, be sure to
match the metal plate [2] on the lower part of
the PF main unit with the groove [1] on the
rear cover.

steps in reverse.
a03xf2c028ca
[1] Note
When HT-504 is installed, also remove the
four screws [1] in step 3.
a03xf2e001ca
22
3.2.4 Removing/reinstalling the front cover

A. Procedure
PF-601/HT-504
[2] 3. Remove the two screws [3] and the mounting
plate [4], and remove the front door [1] releasing it
from the pin [5].
[1]
steps in reverse.
[3]
[4]
[5]
a03xf2c030ca
23
3.2.5 Removing/reinstalling the tray

PF-601/HT-504
Caution:
As the trays are very heavy, the following work should be performed by two people.
Do not pull out the two trays at a time or the PF may topple over.
Note
The removal and installation procedures of tray/4 is the same for those of tray/5. The explanation
here is made by the example of tray/4.
When lifting up the tray, be sure to hold it at the specified positions. Not doing so may cause dam-
age to the trays or result in a paper jam.
A. Procedure
(Tray/4 only).
the tray [5].
[2] [1] [5]
a03xf2c031ca
24
4. Remove the cushion/3 [1].

[3] [1] 5. Remove the three screws [2] and remove the
PF-601/HT-504
upper cover/1 [3].
Note
When replacing the cushion/3, also replace
the double-sided tape that secure the cush-
ion/3 with a new one.
[2] a03xf2c060ca
6. Remove the three screws [1] on the right side of

[3] the tray and remove the rail stopper [2].
7. Pull the tray [3] further out.
[2]
[1]
a03xf2c032ca
25
8. Remove the six screws [1], three each on the left

[6] and right rails, hold the tray [2] by the specified
PF-601/HT-504
positions [5], and remove it straight up.

[2]
[1] Note
When reinstalling the tray, make sure that the
four knobs [3] on the rails are properly fitted
in the notches [4] of the tray.
[5] When lifting up the tray, be sure to hold it by
the specified positions [5] by two people. Do
not hold the part indicated with [6] as the part
[2]
may easily deform and this causes a paper
[1] jam.
[3] [4]
a03xf2c033ca
Note
[1] [2] When installing tray/4, make sure not to let
the lower part [1] of the tray cover contact the
rail [2].

steps in reverse.
a03xf2c034ca
26
3.2.6 Removing/installing the lift wire
PF-601/HT-504
Note
The removing/installing procedure of the lift wire is the same for tray/4 and tray/5.
A. Procedure
1. Press the down button [1] to let the lift plate [2] go
[2] [1]
down to the bottom of the tray.
a03xf2c035ca
27
2. Remove the tray. (See P.24)

3. Loosen the seven screws [1], and remove the
PF-601/HT-504
[3] three screws [2].

4. Disconnect the connector [3], and remove the
front cover [4] of the tray.
[4] [1] [1]
[1]
[2]
a03xf2c036ca
28
Note
[1]
PF-601/HT-504
The front cover of tray/4 has the ancillary
cover [1], whereas that of tray/5 does not.
When installing the front covers of each tray,
make sure not to mix them up.
a03xf2c037ca
[1]
a03xf2c038ca
29
6. Slide the pulley [1], and pull out the wire ends of
[1] [4] [2] [3]
the lift wire/Fr1 [2] and /Fr2 [3] from each hole of
PF-601/HT-504
the shaft [4].
Note
When inserting the wire ends to the shaft
holes, be sure to insert each wire into the cor-
responding shaft holes. The shaft hole near
the center of the tray is used for the shorter
wire/Fr2 [3].
When installing the pulley, raise the lift plate
slightly to give slack to the wire, insert the
wire ends one at a time into the shaft hole,
and secure them with the pulley [1]. The wires
can be inserted easily in this way.
a03xf2c039ca
7. Remove the four E-rings [1], and remove the four

[1] [2] [3] [5] [4]
wire covers [2].
8. Remove the wires/Fr1 [4] and /Fr2 [5] from the
four pulleys [3].
Note
When installing the wires, be sure that the
wires are placed under the wire covers [2] and
do not cross each other.
[5] [4]
a03xf2c040ca
30
9. Pull out the wire ends [4] of the wire/Fr1 [2] and /
[3] [2] Fr2 [3] through the lift plate arm [1].
PF-601/HT-504
Note
When pulling out the wire, pull it out gently
and be careful not to damage it with the cor-
ner of the metal plate.
[1]
[4]
a03xf2c041ca
10. Remove the lift wire/Rr1 [1] and /Rr2 [2] in the
[1] [2]
same manner as step 5 - 9.
steps in reverse.
Note
When the installation is completed, make
sure that the lift plate is horizontal.
a03xf2c042ca
31
3.2.7 Removing/installing the paper lift motor/1 (M2) and /2 (M3)

A. Procedure
PF-601/HT-504

[1] [2] Rear cover/Rt (See P.22)
mounting plate [2].
4. Remove the six screws [4], and remove the paper
lift motor assy/1 [5] and /2 [6] toward the rear of
the main unit.
[5] [1] [6]
[4]
[3]
a03xf2c043ca
32

[3] [1] [2]
PF-601/HT-504
a03xf2c044ca

[2] [1]
paper lift motor cover [2].
a03xf2c045ca
8. Remove the two screws [1] and remove the paper

[2] [1]
lift motor/1 (M2) [2] and /2 (M3) [2].
steps in reverse.
a03xf2c046ca
33
3.2.8 Removing/installing the vertical conveyance units

A. Procedure
PF-601/HT-504
1. Remove the PF from the main unit.

[1] [2] [3] 2. Remove the vertical conveyance clutch/1 (MC7), /
2 (MC8), and /3 (MC9) (See P.15)
3. Remove the front door. (See P.23)
4. Remove the two screws [1] and remove the vent
duct [2].
5. Remove the two screws [3] and remove the cover
[4].
[4]
a03xf2c047ca
34
6. Loosen the screw [1], and release the filter

[1] [8] replacement assy retaining mechanism stopper
PF-601/HT-504
[2].
7. Remove the E-ring [3], pull the shaft [4] toward
you, and pull out the shaft [4] through the hole [6]
in the connector cover [5].
8. Release the lock [7] of the wire clamp and press it
in toward the rear panel.
nector cover [5].
[7] [5]
[1] [2] [4] [5]
[3] [6]
a03xf3c048ca

[1]
a03xf2c049ca
35
11. Remove the four screws [1] and remove the verti-
cal conveyance unit [2].
PF-601/HT-504
[1]
Note
When installing the vertical conveyance unit
[2], be sure that the two tabs [3] on the verti-
cal conveyance unit are fitted in the holes [4]
in the PF main unit.

steps in reverse.
[4] [1]
[2]
[3]
a03xf2c050ca
36
3.2.9 Removing/installing the horizontal conveyance unit

A. Procedure
PF-601/HT-504
1. Remove the vertical conveyance unit. (See P.34)
[1] 2. Remove the horizontal conveyance clutch/1
(MC10), /2 (MC11), and the pre-registration clutch
(MC12). (See P.17)
3. Disconnect the two connectors [1] and release the
wires from the clamps.
a03xf2c051ca
[1]
a03xf2c052ca
37

[3]
6. Loosen the two screws [2] and remove the hori-
PF-601/HT-504
zontal conveyance unit [3].
[1]
[2]
a03xf2c053ca
Note
[2] [1] When installing the horizontal conveyance
unit, make sure that the pin [2] is fitted in the
notch [1] of the unit.

steps in reverse.
a03xf2c054ca
38
3.2.10 Removing/installing the multi feed detection board (MFDTB/R and /S)
PF-601/HT-504
Note
When replacing the multi feed detection board/S (MFDTB/S), be sure to replace the multi feed
detection board/R (MFDTB/R) at the same time.
When the multi feed detection board is replaced, be sure to conduct the adjustment when replac-
ing multi feed detection board (PF). (See "10.7.4 Adjustment when replacing multi feed detection
board (PF)" in Field Service for the main body.)
A. Procedure
1. Loosen the screw [1], and release the filter
[1] [8] replacement assy retaining mechanism stopper
[2].
2. Remove the E-ring [3], pull the shaft [4] toward
you, and pull out the shaft [4] through the hole [6]
in the connector cover [5].
3. Release the lock [7] of the wire clamp and press it
in toward the rear panel.
nector cover [5].
[7] [5]
[1] [2] [4] [5]
[3] [6]
a03xf3c048ca
39

[1] 6. Open the jam precessing lever PF5 [2], and
PF-601/HT-504
remove the cover [3].
[2] [3]
a03xf2c056ca

[2] [1] [3] 8. Remove the two screws [2] and the multi feed
detection board/R (MFDTB/R) [3].
a03xf2c057ca
40
9. Remove the screw [1], slide the cover [2] in the

[2] direction of the arrow, and remove the cover
PF-601/HT-504
downward.
Note
When installing the cover, be sure to insert
the tab [3] on the cover into the hole of the
horizontal conveyance unit [4].
[1] [3] [4] [2]
a03xf3c058ca

[1] [2] [3] 11. Remove the two screws [2] and the multi feed
detection board/S (MFDTB/S) [3].
steps in reverse.
a03xf2c059ca
41
PF-601/HT-504
Blank page
42
ADJUSTMENT/SETTING
PF-601/HT-504
4.1 Paper feed pick-up amount adjustment
Perform the adjustment when no feed occurs frequently.
A. Procedure
1. Pull out the tray.
2. If paper remains in the tray, remove it.
3. Turn to loosen the knob [1], slide the projection [2]
toward the rear side of the tray, and fasten the
knob [1] to secure the projection [2].
Note
After the completion of the adjustment,
loosen the knob [1], put the projection [2]
back to the original position, and fasten the
4. Install the tray and pull out it again after the lift
[2]
[1] plate has been fully brought up, which can be
judged with the operating sound of the paper lift
motor.
5. Remove the rail stopper, and pull out the tray fur-
ther. (See P.24)
a03xf3c001ca
43
6. Remove the two screws [1], bend the stopper [2]

[1] [3]
in the direction of the arrow, and remove the
PF-601/HT-504
paper feed cover [3].
Note
To easily remove the paper feed cover [3],
expand the metal plate [4] of the paper feed
cover in the direction of the arrow, and lift the
cover straight up.
the metal plate.
7. Put the tray back to the position where the stop-

[7]
per [2] is pushed in the paper feed cover [3], and
[2] [3] make the pick-up roller assy [7] placed horizon-
tally (paper feed position).
[6]
[4]
[5]
a03xf3c002ca
44
8. Pull the plunger [2] of the pick-up solenoid [1] and

[5] [1] [6] [2] measure the gap between the pick-up roller [3]
PF-601/HT-504
and the lift plate [4] with a feeler gauge.
Measured value A = 0.5 to 1.0 mm
If the measured value is not the specified value,
perform step 9 and the steps that follow.
9. Loosen the screw [5].
Note
Before loosening the screw, be sure to mark
off the position of the pick-up solenoid by
drawing a line [6].
10. With the plunger [2] pulled, adjust the position of

the pick-up solenoid [1] so that the gap between
the pick-up roller [3] and the lift plate [4] becomes
to the specified value.
11. Tighten the screw [5] and fasten the pick-up sole-
noid [1].
12. Put paper in the tray and close the tray.
13. Make a copy/print to check that papers are fed
properly.
[3]
steps in reverse.
A
[4]
a03xf3c003ca
45
4.2 Pick-up roller height adjustment

PF-601/HT-504
Perform the adjustment under the following conditions: no feed occurs frequently; printed page is often folded;
paper jam occurs at short intervals; feeding paper with a large amount of curl.
According to the pick-up roller height adjustment, the height of the upper most paper and the paper through
height of the paper feed roller are decided.
Note
Pick-up roller height adjustment changes paper feed pick-up amount accordingly. When the
adjustment is completed, perform the paper feed pick-up amount adjustment to check the pick-
up amount.
A. Procedure
Note
[2]
motor.
5. Remove the rail stopper, and pull out the tray fur-
ther. (See P.24)
a03xf3c004ca
46
6. Remove the two screws [1], and remove the

[1] [3]
PF-601/HT-504
paper feed cover [3].
Note
To easily remove the paper feed cover [3],
expand the metal plate [4] of the paper feed
cover in the direction of the arrow, and lift the
cover straight up.
the metal plate.
7. Put the tray back to the position where the stop-

per [2] is pushed in the paper feed cover [3], and
[7]
make the pick-up roller assy [7] placed horizon-
[2] [3]
tally (paper feed position).
[6]
[4]
[5]
a03xf3c005ca
8. Check if the actuator [1] of the pick-up roller assy

[2] [1] meets the center [3] of the upper limit sensor/1
(PS1) and /2 (PS9) [2].
[1]
[2]
[3] a03xf3c006ca
47
9. Mark off the position of the upper limit sensor

[4] [3] [2] [1]
mounting plate [1] by drawing a line [2].
PF-601/HT-504
10. Loosen the screw [3] to release the upper limit

mounting plate [1].
11. Loosen or tighten the screw [4] to adjust the
height of the upper limit sensor mounting plate [1].
Note
The upper limit sensor mounting plate [1]
goes up by tightening the screw [4], and it
goes down by loosening the screw.
[6] [5]
Reference
Raising the position of the upper limit sensor
brings down the pick-up roller [5] (resulting in
the increased difference [7] of elevation
[7] between the paper feed roller [6] and the
pick-up roller [5]).
Lowering the position of the upper limit sen-
sor brings up the pick-up roller [5] (resulting
a03xf3c007ca
in the reduced difference [7] of elevation
between the paper feed roller [6] and the
pick-up roller [5]).
When the printed page is folded, when paper
jam occurs frequently, or when feeding paper
with a large amount of curl, raise the upper
limit sensor mounting plate.
When feeding convexly curled paper, lower
the upper limit sensor mounting plate.
12. After the completion of the adjustment, fasten the

screw [3] to secure the upper limit mounting plate
[1].
13. Put paper in the tray and close the tray.
14. Make a copy/print to confirm that papers are fed
properly. If the problem is not solved, repeat
steps 9 to 14.
15. Check the paper feed pick-up amount. (See P.43)
steps in reverse.
48
4.3 Separation pressure adjustment
PF-601/HT-504
Perform the adjustment when no feed or multi-feed occurs frequently.
Note
The no-feed or multi-feed error is most likely to occur due to paper type or operating environment.
No feed tends to occur in low temperature environment, whereas high temperature environment
results in a higher rate of multi-feed.
Do not make an excessive adjustment. Doing so may reverse the respective symptoms.
A. Procedure

2. Change the position of the spring adjustment
lever [1]. Slide the lever in the direction indicated
with [2] to increase the separation pressure. Slide
it in the direction indicated with [3] to reduce the
separation pressure.
Reduced pressure: lowers multi-feed rate.
Increased pressure: lowers no feed rate.
Reference
The pressure applied to the spring increases/
[1] decreases by about 10% increment.
3. Close the tray and make a copy/print to confirm

that papers are fed properly.
4. If the problem is not solved, repeat steps 2 and 3.
[2] [3]
a03xf3c008ca
49
4.4 Lift plate horizontal adjustment

PF-601/HT-504
A. Procedure
Note
[2]
motor.
a03xf3c009ca
5. Check if the lift plate [3] is placed horizontally

[1] [3] using the engraved lines on the near side [1] and
the far side [2] of the tray. If the plate is not hori-
zontal, perform step 6 and the steps that follow.
6. Loosen the two screws [4] on the far side, and
align the lift plate [3] with the engraved lines on the
front side [1] and the far side [2] so that the lift
plate is placed horizontally.
Note
Do not loosen the screws on the near side of
the tray.
7. After the completion of the adjustment, tighten the

[4] two screws [4].
[2]
a03xf3c010ca
50
4.5 Horizontal adjustment
PF-601/HT-504
Perform the adjustment when the unit is not placed horizontally, or when the height/tilt of the unit is different from
that of the main body.
Note
Horizontal adjustment may displace the unit position relative to the main body. When the adjust-
ment is completed, be sure to make a test copy/print to see if papers are properly fed from the PF.
A. Procedure
1. Turn off the power switch (SW2) and the main
power switch (SW1) of the main body and unplug
the power cord of the main body from the power
outlet.
2. Turn the four nuts [2] of the adjusters [1] with a
wrench to adjust the levelness of the unit.
Note
Be sure to take the height against the main
body into account when making the adjust-
ment.
3. Turn the four nuts [2] of the adjusters [1] slightly to

see if there are any adjuster(s) that are off the
[1] [2] ground.
Note
If there are adjuster(s) that are off the ground,
turn the nut [2] with a wrench to extend the
adjuster(s) until you feed the adjuster(s) are
securely grounded.
a03xf3c011ca
51
4. Pull out the tray/4, and make sure that the gap A
between the PF plate [1] and the tray guide plate
PF-601/HT-504
[2] is more than 2 mm. If the gap is 2 mm or less,

lift up the two adjusters on the right side of the PF
and adjust the gap.
[1] A [2]
a03xf3c012ca
52
LU-202/HT-503
2006.09
Ver. 1.0
Revision history
Revision mark:
ing page.
NOTE

CONTENTS
LU-202/HT-503
LU-202/HT-503
OUTLINE
1.1 LU-202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 HT-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MAINTENANCE
2.1 Maintenance Procedure of the Paper Feed Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Cleaning/pre-registration roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 Removing/installing paper feed roller Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.3 Replacing the paper feed roller/pick-up roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.4 Replacing separation roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.5 Replacing paper feed clutch (MC101) /pre-registration clutch (MC102) . . . . . . . . . . . . . . . . . . . 9
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Disassembly/Reassembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Disassembly/Reassembly Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.1 Removing/reinstalling the upper door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.2 Removing/reinstalling the clutch cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.3 Removing/reinstalling the paper feed cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.4 Removing/installing the right cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.5 Removing/reinstalling the front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.6 Removing/reinstalling the rear cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.7 Replacing the lift wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ADJUSTMENT/SETTING
4.1 Separation pressure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Paper lift plate horizontal adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3 Paper centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4 Paper skew adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.5 (Maximum) Paper feed height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.6 Pick-up roller separation adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
i
LU-202/HT-503
Blank page
ii
OUTLINE
LU-202/HT-503
1.1 LU-202
A. Type
Type Side mount type large volume paper feed tray
B. Functions
Max. tray capacity 2500 sheets (80 g/m 2)*1
*1 Stacked height 275 mm
C. Paper type
Paper size SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5

13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S
8K, 16K
Custom paper (Max. 330 x 487mm, Min. 210 x 182 mm)*1
Applicable paper Plain paper, high quality paper, coated paper
64 to 300 g/m2 *1
*1 Available types of paper weighing 300 g/m2 are limited to specific types.
D. Maintenance

E. Machine data
Power source 24/12/5VDC, 200 to 240VAC (supplied both from the main body)
Maximum power consump- DC: 40W or less, AC: 50W or less (not including HT-503)
tion
Weight Approx. 40kg
Humidity 10 to 80% RH (with no condensation)
1
1.2 HT-503
LU-202/HT-503
A. Type
Type Fan heater type dehumidifier device
B. Maintenance
C. Machine data
Power source 24/5VDC, 200 to 240VAC (supplied both from the main body)
tion
Dimensions Dehumidifier fan heater unit: 293 (W) x 82 (D) x 197 (H) mm
Power unit: 121 (W) x 80 (D) x 160 (H) mm
Weight Dehumidifier fan heater unit: Approx. 1.5 kg
Power supply unit: Approx. 0.9 kg
D. Operating environment
Note
2
MAINTENANCE
LU-202/HT-503
2.1 Maintenance Procedure of the Paper Feed Section
Caution
2.1.1 Cleaning/pre-registration roller

Paper dust removing brush: Actual cleaning cycle: every 200,000 feed
Pre-registration roller: Actual cleaning cycle: every 200,000 feed
B. Procedure
1. Remove the upper door.

[1] [2] [3]
(See P.11)
2. Remove the paper feed cover.
(See P.12)
dust cleaner brush [2].
4. Clean the paper dust removing brush [2] and the
pre-registration roller [3].
steps in reverse.
a03wf2c001ca
3
2.1.2 Removing/installing paper feed roller Assy

A. Procedure
LU-202/HT-503

[1] [2] [3] [5] [10] [9][4][2][1] [6] [8]
(See P.11)
(See P.12)
3. Remove the two C-clips [1], and slide the two
bearings [2] outward.
4. After rotating the paper feed roller assy [5] to the
position free from upper limit sensor (PS109) [3]
and the paper empty sensor (PS108) [4], remove
the coupling [8] while avoiding notch [6] and the
arm [7] of paper feed guide plate, and remove the
paper feed roller assy [5].
[6] [7] a03wf2c002ca Note

When removing/installing, be careful not to
damage the upper limit sensor (PS109) [3] and
the paper empty sensor (PS108) [4].
When installing, make sure that the arm [9] is
underneath the lever [10].

steps in reverse.
4
2.1.3 Replacing the paper feed roller/pick-up roller
LU-202/HT-503
Paper feed roller: Every 600,000 prints (actual replacement cycle: every 300,000 feed)
Pick-up roller: Every 600,000 prints (actual replacement cycle: every 300,000 feed)
B. Procedure
[2] [3] 1. Remove the paper feed roller assy.

(See P.4)
2. Turn over the paper feed roller assy.
4. Remove the two C-clips [2], and remove the cou-
pling bearing [3].
[1] [2] a03wf2c003ca
5. Slide the coupling bearing [1] and remove the

[2] [7] [1]
mounting bracket [2].
roller [4].
Note
Install it so that the paint mark [5] is facing
towards the belt [6].
7. Remove the pick-up roller [7].
[6]
[3] [4]
[5]
a03wf2c004ca
5
8. Remove the collar [2] from the pick-up roller [1].

[2] [3] [1]
LU-202/HT-503
Note
When installing, insert collar [2] from the
groove [3] side.

steps in reverse.
a03wf2c005ca
6
LU-202/HT-503
Separation roller : Every 600,000 prints (actual replacement cycle: every 300,000 feed)
B. Procedure
1. Open the upper door.
2. Remove the 2 screws [1] and remove the cover
[2].
[2] [1] a03wf2c006ca
3. Remove the two screws [1], pull out the front side
while pressing down the separation roller [2],
remove the coupling [3], and remove the separa-
[3] tion roller assy [4].
[2]
[4] [1] a03wf2c007ca
7

5. Rotate the shaft to match its D-shape end with
LU-202/HT-503
the D-cut of the metal plate [2], and remove the

separation roller [3].
[1]
[3] [4]
Note
[2] When removing/installing, be careful not to
damage the protection sheet [4].
[1]
a03wf2c008ca
6. Remove the separation roller [1] from the collar [2].

[1] [3] [2]
Note
When installing, insert the paint mark [3] side
to the collar [2].
Be careful not to let any grease spill or drip on
the separation roller.

steps in reverse.
a03wf2c009ca
8
2.1.5 Replacing paper feed clutch (MC101) /pre-registration clutch (MC102)
LU-202/HT-503
Paper feed clutch (MC101): Every 2,400,000 prints (actual replacement cycle: every 2,000,000 feed)
Pre-registration clutch (MC102): Every 2,400,000 prints (actual replacement cycle: every 2,000,000 feed)
B. Procedure
1. Remove the clutch cover.
[2] [3] [5] [6] [7] [5] [4] [2]
(See P.11)
3. Remove the two C-clips [2] and remove the paper
feed clutch (MC101) [3], and remove the pre-reg-
istration clutch [4].
Note
When installing, be sure to insert the stoppers
[5] of the clutches over the screw [6] and the
metal plate [7].

steps in reverse.
[1] a03wf2c010ca
9
3. OTHERS
LU-202/HT-503
3.1 Disassembly/Reassembly Parts List

1 Cover section Upper door P.11
Clutch cover P.11
Paper feed cover P.12
Right cover P.12
Front cover P.13
Rear cover P.14
2 Up/down section Lift wire P.15
10
3.2 Disassembly/Reassembly Procedures
LU-202/HT-503
Caution
3.2.1 Removing/reinstalling the upper door

A. Procedure
1. Open the upper door [1].
[1] [7] [2]
2. Remove the hook [3] of spring [2] from the paper
feed guide plate [4].
Note
When attaching the spring, be sure to put its
hook through the hole on the plate from the
outside.
3. Remove the two screws [5], slide the door [1] in

the direction of the arrow [6], and remove it while
tilting it in the direction of the arrow [7].
[5] [4] [3] [5] [6] a03wf2c011ca
steps in reverse.
3.2.2 Removing/reinstalling the clutch cover

A. Procedure
[1] [2]
2. Remove the four screws [2] and then remove the
clutch cover [3].
steps in reverse.
[3] [2] a03wf2c012ca
11
3.2.3 Removing/reinstalling the paper feed cover

A. Procedure
LU-202/HT-503

[3] [1]
(See P.11)
2. Remove the two screws [1] and the two screws
[2], and remove the paper feed cover [3].
steps in reverse.
[2] a03wf2c013ca
3.2.4 Removing/installing the right cover

A. Procedure
[1] [3]
2. Remove the four screws [2] and remove the right
cover [3].
steps in reverse.
[2] a03wf2c014ca
12
3.2.5 Removing/reinstalling the front cover

A. Procedure
LU-202/HT-503
2. Remove the right cover.
(See P.12)
[1] 3. Open the front door [1] and remove the five
screws [2].
4. Close the front door [1], and remove the front
cover [3].
[2]
steps in reverse.
[3] [2]
a03wf2c015ca
13
3.2.6 Removing/reinstalling the rear cover

A. Procedure
LU-202/HT-503

[2] [1] [1] [3]
(See P.12)
3. Remove the 18 screws [1] and remove the rear
cover [2] with the clutch cover [3].
Note
[1] When the HT (option) is installed, remove the
four screws [4].

steps in reverse.
[1] [1] [4]
a03wf2c016ca
14
3.2.7 Replacing the lift wire
LU-202/HT-503
Note
When the HT-503 (option) is installed, remove it before performing the replacement.
Be sure to lower the paper lift plate to its lower most position in advance by pressing the tray
down switch (SW100) with electricity supplied.
Remove the lift wire in the order of "A. Removing/installing the paper feed motor assy" "B. Remov-
ing/installing the paper lift drive section" "C. Removing/reinstalling the lift wire". Reinstall the lift
wire following the removal steps in reverse.
After replacing the lift wire, carry out the paper lift plate horizontal adjustment. (See P.28)
There are six lift wires; Fr1[2], Fr2 [3], Fr3 [4], Rr1 [5], Rr2 [6], and Rr3 [7]. All of them are wound on
the pulleys attached to the drive shaft [1] as shown.
The four lift wires; Fr2, Fr3, Rr2, Rr3 are the same in length, and are referred to as drive wire/A
which lifts the paper lift plate [8]. The other two lift wires; Fr1 and Rr1 are different in length and
attached to the spring/Fr [9] and the spring/Rr [10] as shown. The Fr1 and Rr1, referred to as
assist wire/C and /D respectively, pull the paper lift plate downward to stabilize the plate.
Drive wire/A (1450 mm) :lift wire/Fr2 [3], /Fr3 [4], Rr2 [6], /Rr3 [7]
Assist wire/C (1240 mm) :lift wire/Fr1 [2]
Assist wire/D (820mm) :lift wire/Rr1 [5]
Attach the cylindrical-shaped end [11] of the wire to the drive shaft, and attach the other ball
shaped end [12] to the metal plate or the spring.
[8] [10]
[5]
[6]
[7]
[11]
[4] [1]
[12]
FRONT [9] [3]
[2] a03wf2c017ca
[1] Drive shaft [6] Lift wire /Rr2

[2] Lift wire/Fr1 [7] Lift wire/Rr3
[3] Lift wire/Fr2 [8] Paper lift plate
[4] Lift wire/Fr3 [9] Spring/Fr
[5] Lift wire/Rr1 [10] Spring/Rr
15
A. Removing/installing the paper feed motor assy

1. Remove the LU from the main body.
LU-202/HT-503
[1] [2]
(See P.12)
3. Remove the front cover.
(See P.13)
(See P.14)
5. Remove the paper feed clutch (MC101) [1] and
pre-registration clutch (MC102) [2].
(See P.9)
6. Remove the two screws [3] and remove the duct
[4].
[4] [3]
a03wf2c018ca
7. Remove the wire binding [1] from the saddle [2].

[1] [2] [12] [11] [6] [3] [4]
8. Remove the eight screws [3].
9. Loosen the screw [4] one or two turns.
Note
Do not loosen the screw [4] too much. Doing
so may damage the clearance sponge [5].
10. Push the lower part of the bulkhead plate [6] a few
millimeters in the direction of the arrow [7], then
while avoiding actuator [8], push the tab [9] to
remove the lower limit sensor (PS101) [10].
Note
[3] [5] [7] [3] When removing/installing PS101, be careful
not to damage it.
When installing, make sure that the tab [9] is
securely inserted.
11. Slide the upper part of the bulkhead plate [5] in

the direction of the arrow [11], and tilt it until it
comes off from the metal plate [12].
[8] [10] [9]
a03wf2c019ca
16
12. Remove the three connectors [1] and remove the

[6] [3] [4] [6] [8]
wire binding [2] from the saddle.
LU-202/HT-503
feed motor assy [7] in the direction of the arrow
[8].
Note
The screws [6] are shoulder screws. Make
sure to properly attach the screws so that the
metal plate is fitted securely.
[5] [1] [2] [7] [5] 16. Reinstall the above parts following the removal
a03wf2c020ca
steps in reverse.
B. Removing/installing the paper lift drive section

[2] [1] [4]
(See P.12)
(See P.14)
3. Remove the screw [1], and remove the sensor
cover [2].
4. Remove the five connectors [3] and remove the
wire binding [4].
[3] a03wf2c021ca
17

[3]
6. Remove the three screws [3] and the two screws
LU-202/HT-503
[4].
Note
7. Remove the metal plate [5] and the bearing [6].
Note
When installing the bearing [6], install it from
[2] [1] [6] [5] [4]
the inner side of the metal plate [5].
a03wf2c022ca
8. Remove the positioning gear [1].

[1] [2]
Note
When installing the gear [1] with the paper lift
plate located at its lowest position, align the
edge surface of the actuator [3] of the
remaining paper detection gear [2] with the
surface [5] of the remaining paper sensor/4
(PS105) [4].
Make sure to attach the gear [1] in the correct
direction.
[2]
[5]
[4]
[3] a03wf2c023ca
18
9. Remove the E-ring [1], then remove the gear [2]

and the pin [3].
LU-202/HT-503
and the outer/inner bearings [6].
[2] [3] [1] [6] [4] [5]

a03wf2c024ca
and the pin [3].
[5] [4] [3] [2] [1]

a03wf2c025ca
13. Remove the four screws [1] and the two screws
[3] [2]
[2], and remove the paper lift drive section [3].
Note
Be careful not to damage the clearance
sponge [4].

steps in reverse.
[1] [4]
a03wf2c026ca
19
C. Removing/reinstalling the lift wire

1. Remove the paper feed motor assy.
LU-202/HT-503
[4] [3] [1] [2] (See P.16)

2. Remove the paper lift drive section.
(See P.17)
3. Release the hook [2] of the spring/Rr [1] provided
at the back, and remove the ball shaped wire end
[3].
4. Remove the lift wire/Rr1 [7] from the pulley [4], [5]
and [6].
5. Remove the E-ring [8] and the pulley [9], and then
remove the lift wire/Rr1 [7].
[5]
[6] [7]
[8] [9] [6]

a03wf2c027ca
20
Note
[2] [5] [4] [3] [9] [10] [1]
LU-202/HT-503
When installing the lift wire/Rr1 [1], insert the
cylindrical-shaped end of the wire [3] into the
hole of the drive shaft [2], and insert the pul-
ley [5] letting the wire through the cutout [4],
and then wind the wire seven turns clockwise
[6] (from the panel [7] side to outward [8]) in a
single layer.
When installing the lift wire/Rr1, be sure that
the lift wire/Rr2 [9] and /Rr3 [10] are not on
either side edge of the pulley, and the lift wire/
Rr1 [1] is wound one turn at the panel side [7].
[8] [7]
[6] a03wf2c028ca
6. Release the hook [2] of the spring/Fr [1] provided

[4] [6] [7] [8]
at the front, and remove the ball shaped wire end
[3].
7. Remove the lift wire/Fr1 [6] from the pulley [4] and
[5].
remove the lift wire/Fr1 [6].
[1] [2] [3] [5]
a03wf2c029ca
21
Note
LU-202/HT-503
[5] [4] [2] [3] [1]

When installing the lift wire/Fr1 [1], insert the
cylindrical-shaped end of the wire [3] into the
hole of the drive shaft [2], and insert the pul-
ley [5] letting the wire through the cutout [4],
and then wind the wire seven turns counter-
clockwise [6] (from the panel [7] side to out-
ward [8]) in a single layer.
Before Installing the lift wire/Fr1, rotate the
shaft counterclockwise to prevent the lift
[7] [10] [9] [8] [6] wire/Fr2 [9] and Fr3 [10] from getting loose.
Be sure to check that the wires are not loos-
ened and are not on either side edges of the
pulleys.
a03wf2c030ca
22
[11] [10] [12]
pull out the wire end [3].
LU-202/HT-503
10. Remove the lift wire/Fr2 [4] from the pulley [5], [6]
and [7].
Note
When removing the wire from the pulley [5],
[6] and [7], pull the wire out from the convex
[9]
portion [8] of the wire cover [9], then slide the
[5] wire cover.
[8]
11. Remove the screw [10], and remove the wire pro-
tective cover [11].
12. Remove the ball shaped wire end [12] by pulling it
[4] [6] straight up, and remove the lift wire/Fr2 [4].
Note
When removing/installing the lift wire, be
careful not to damage it with the metal plate.
[5] [7]
[1]
[2] [3]
a03wf2c031ca
23
13. Remove the two E-rings [1] and pulley [2], and
[8] [7]
remove the lift wire/Fr3 [3].
LU-202/HT-503
14. In the same manner as Step 10, remove the lift

wire/Fr3 [3] from the pulley [4], [5] and [6].
15. In the same manner as Steps 11 and 12, remove
the screw [7] and the wire cover [8], and remove
the lift wire/Fr3 [3].
[5]
[6] [4] [3]
[2] [1] a03wf2c032ca
24
16. Remove the E-ring [1] provided at the back and

[7] [8]
the pulley [2], and remove the lift wire/Rr2 [3].
LU-202/HT-503
wire/Rr2 [3] from the pulley [4], [5] and [6].
the screw [7] and the wire protective cover [8],
and remove the lift wire/Rr2 [3].
[5]
Note
After installing the lift wire, make sure that the
lift wire does not contact with the metal
plates or some other parts.
[4] [3] [6]
[1] [2] a03wf2c033ca
25
19. Remove the two E-rings [1] and pulley [2], and
[7] [8]
remove the lift wire/Rr3 [3].
LU-202/HT-503

wire/Fr3 [3] from the pulley [4], [5] and [6].
the screw [7] and the wire protective cover [8],
and remove the lift wire/Rr3 [3].
[5]
Note
After installing the lift wire, make sure that the
lift wire does not contact with the metal
plates or some other parts.

steps in reverse.
Note
After installing, carry out the paper lift plate
horizontal adjustment.
[6] [3] [4] (See P.28)
[1] [2] a03wf2c034ca
26
ADJUSTMENT/SETTING
LU-202/HT-503
4.1 Separation pressure adjustment
Conduct the separation pressure adjustment when there occurs a no feed or double feed condition repeatedly.
Note
Do not make an excessive adjustment. Doing so may reverse the symptoms.
Paper type and ambient temperature/humidity can be a major cause of the no-feed or multi-feed
jam. For example, no-feed jam tends to occur in low temperature, and multi-feed jam does in high
temperature. Make sure to carry out this adjustment with that in mind.
A. Procedure
1. Remove the LU from the main body.
2. Disconnect the hooked end [1] of the spring from
the tab, and attach it to another tab on the left [2]
or right [3] side of the center tab to raise or reduce
the separation pressure.
Note
The five tabs correspond to five pressure lev-
els. Attach the hooked end of the spring to a
tab on the [2] side to raise the pressure, or
[1] attach it to a tab on the [3] side to reduce the
pressure.
Reducing pressure: lowers multi-feed jam
rate.
Raising pressure: lowers no-feed jam rate.
[2] [3] The spring force changes in increments of
about 10%.
a03wf3c001ca
3. Reinstall the LU to the main body.
Note
Make some test prints to check to see that
no-feed or multi-feed jam does not occur.
27
4.2 Paper lift plate horizontal adjustment

LU-202/HT-503
Conduct the paper lift plate horizontal adjustment when a paper feed jam occurs repeatedly or when the lift wire
has been changed.
A. Procedure
1. Remove the paper from the LU and close the
[2] [3] upper door.
2. Turn on the main power switch (SW1) and the sub
power switch (SW2) of the main body. After the
paper lift plate stops at its uppermost position (lis-
ten to the sound of the paper lift motor to figure
out the stop status), turn off the both switches.
(See P.12)
5. Remove the front cover.
(See P.13)
6. Loosen the two screws on the front side [1].
7. Adjust the levelness of the paper lift plate [4] with
the adjustment screw [5] aligning its both end sur-
faces with the marking-off line [2] and [3].
Note
Before adjusting with the screw [5], push
down the lift plate lightly to take up any slack
in the wires.
[5] [4]
8. Tighten the two screws [1].

steps in reverse.
Note
[1]
a03wf3c002ca
28
4.3 Paper centering adjustment
LU-202/HT-503
Perform this adjustment when images are not printed on the center of paper, which fed from LU, even after per-
forming the "Printer centering adjustment (tray4)" (adjustment range: 4 mm) in service mode.
A. Procedure
1. Load about 100 sheets of paper in the LU. (less
than 100 may cause the paper becoming warped
[2] [1] [3] [4]
when the guide plate is pressed against it.)
2. Feed paper from the tray4 (LU) and print the test
pattern No. 16.
3. Fold the printed sheet in half in main scan direc-
tion to see how much the printed pattern is off-
centered.
4. Close the upper door. And turn off the main power
switch (SW1) and the sub power switch (SW2)
after the paper lift plate stops at its uppermost
position (listen to the sound of the paper lift motor
to figure out the stop status).
5. Open the upper door and remove paper.
6. Loosen the two screws [2] of the guide plate /Fr
[1] and the two screws [4] of the guide plate /Rr
[3].
7. Loosen the two screws [6] of the centering
bracket [5].
[7] 8. Slide the centering bracket [5] aligning the line on
the both ends of the bracket with the marking-off
line [7], and tighten the two screws [6].
Note
When sliding the centering bracket, make
sure to slide its both ends simultaneously (not
tilt it) so that the line on the both ends align
with one of the marking off lines at the same
position.
9. Load paper and press the guide plate /Fr [1] and /
Rr [3] against the paper, and tighten the two
screws [2] and the two screws [4].
Note
When pressing the guide plates against
[6] [7] [5] paper, make sure not to press them too much,
a03wf3c003ca or a paper jam may occur.

steps in reverse.
Note
the off-centered amount falls within the
allowable range.
29
4.4 Paper skew adjustment

LU-202/HT-503
Conduct this adjustment when there is a difference in the inclination found with the main body tray and the
paper skew. However, this method has a limited effect since all of the paper supplied is adjusted at the registra-
tion section.
An adjustment is made at a different place according to the case in which there occurs a skew of the same incli-
nation in all of the paper supplied from the LU or in which there occurs a skew at random for each sheet of
paper.
A. Preparation
1. Make the continuous print of the test pattern (No. 16) to check the skew.
2. Depending on the inclination of a skew, conduct either of the following adjustment B and C.
Skew in the same inclination for the entire LU: Adjustment procedure B
Skew at random: Adjustment procedure C
B. Adjustment procedure of all the paper skew regularly

1. Open the front door.
3. Slide the positioning bracket [3] referring to the
marking-off line [2].
Note
When sliding the positioning bracket [3],
move its both edges by the same amount so
that they align with the making-off line [2] at
the same position.
[1] [3] 4. Print the test pattern (No. 16) continuously to

check to see that no skew of paper occur.
[2] a03wf3c004ca
30
C. Adjustment procedure of each paper skew irregularly

1. Load about 100 sheets of paper in the LU. (less
LU-202/HT-503
[2] [1] [3] [4]
than 100 may cause the paper becoming warped
when the guide plate is pressed against it.)
Note
paper, make sure not to press them too much,
or a paper jam may occur.

3. Open the upper door and loosen the two screws
[2] of the guide plate /Fr [1], the two screws [4] of
the guide plate /Rr [3] and the two screws [6] of
the guide plate /Rt [5].
4. Press the guide plate /Fr [2], /Rr [4] and /Rt [6]
[5] [6] against the paper and tighten a total of six screws
a03wf3c005ca
[2], [4], and [6].
Note
The paper size indications on the guide plates
are marked 2 mm larger than the actual size.
The 2 mm gap may cause the paper skew
depending on the paper type.
paper, make sure not to press them too much,
or a paper jam may occur.
5. Print the test pattern (No. 16) continuously to

check to see that no skew of paper occur.
31
4.5 (Maximum) Paper feed height adjustment

LU-202/HT-503
Conduct this adjustment when the following conditions occur.

No-feed jam occurs
Leading edge of printed page is folded
No-feed jam of thick paper; it gets stuck with the entrance guide plate (the guide plate of the separation
roller section).
Multi-feed jam occurs
When feeding tightly curled papers
Note
Be sure to carry out the pick-up roller separation adjustment after performing this adjustment,
since this adjustment changes the distance between the pick-up roller surface and paper when
the roller moved away from the paper. (See P.33)
A. Procedure
[1] [3] [4]
upper door.
(See P.11)
(See P.12)
5. Loosen the screw [1] and adjust the position of
the mounting plate [3] of the upper limit sensor
[2]
a03wf3c006ca
(PS109) [2] while holding it horizontally referring to
the marking-off line [4], and tighten the screw [1].
Note
Be sure to install the sensor mounting plate
[3] horizontally.
Move the sensor mounting plate [3] down-
ward to raise the paper feed level, or move
the plate upward to lower the paper feed
level.
When no-feed occurs or convexly curled
paper needs to be fed, move sensor mounting
plate [3] downward to raise the paper feed
level.
When multi-feed occurs or the paper edge is
folded, or when convexly curled paper needs
to be fed, move sensor mounting plate [3]
upward to lower the paper feed height level.

steps in reverse.
32
4.6 Pick-up roller separation adjustment
LU-202/HT-503
Conduct this adjustment when there occurs a no feed jam repeatedly and when the paper feed height (upper
limit) adjustment is made.
A. Procedure
[2] [1] [6] upper door.
(See P.11)
(See P.12)
5. With the moving part [2] of the pick-up solenoid
(SD100) [1] pulled in the direction of the arrow,
measure the gap [5] between the pick-up roller [3]
and the paper lift plate [4].
[7] Standard value: 0.5mm or more (0.5 to 2.5 mm)
If the measured value is out of the specified range,
perform step 6 and the subsequent steps.
6. Loosen a screw [6] and move the SD100 [1] back
and forth reffering to the marking-off line [7] to
adjust its position, and tighten the screw [6].
steps in reverse.
Note
[3] [4] [5]
a03wf3c006ca
33
LU-202/HT-503
Blank page
34
RU-503/504
2006.09
Ver. 1.0
Revision history
Revision mark:
ing page.
NOTE

CONTENTS
RU-503/504
RU-503/504
OUTLINE
MAINTENANCE
2. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Disassembly/reassembly parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Disassembly/reassembly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.1 Removing/reinstalling the conveyance units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.2 Removing/reinstalling the upper cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.3 Removing/reinstalling the decurler gate solenoid /1 (SD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.4 Removing/reinstalling the decurler gate solenoid /2 (SD3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.5 Note to keep in mind when replacing the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
i
RU-503/504
Blank page
ii
OUTLINE
RU-503/504
A. Type
Type Conveyance unit with paper cooling and decurler functions
B. Functions
(1) Functions
Accelerated conveyance To accelerate for the finisher standard line speed.

mode
Decurler conveyance mode Reduces paper curl and conveys at an accelerating rate with posttreatment lin-
ear velocity.
(2) Operation capacity

65PPM (A4, B5, 81/2 x 11, 16K)
C. Paper type
Paper size SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S, A6S
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 8 1/2S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Paper type Plain paper, high quality paper, color paper, coated paper, tab paper (five-tab
type): same as the main body.
Paper weight Accelerated con- 64 to 300g/m2
veyance mode
Decurler convey- 64 to 209g/m2
ance mode
D. Maintenance

1
E. Machine data
Power source RU-503 24/5V DC (supplied from the main body)

RU-503/504
RU-504 AC100 to 240V/5V DC (supplied from the main body)

Maximum power consump- 90VA or less
tion
Dimensions Including main body: 175 (W) x 723 (D) x 1 (H) mm
Weight RU-503 Approx. 33 kg
RU-504 Approx. 35 kg
Note
2
MAINTENANCE
RU-503/504
2. OTHERS
1 Conveyance section Conveyance unit P.4
2 Upper cover P.9
3 Decurler gate solenoid /1 (SD2) P.9
4 Decurler gate solenoid /2 (SD3) P.11
3

RU-503/504
Caution:
2.2.1 Removing/reinstalling the conveyance units

A. Procedure
2. Loosen the two screws [2] and detach them from
the holes [3], release the projection [5] through the
hole [4], and then remove the front cover [6].
[2]
[3]
[1]
[6]
[5]
[4]
a04jf2c001ca
4
Note
[1] [3] [4] [5] [2] After reinstalling the front door [1], loosen the
RU-503/504
two screws [2] and match the position of the
actuator [5] with the interlock [4] while mov-
ing the fixing plate [3] in the direction of the
arrow. Do not open the front door [1] forcibly.
a04jf2c002ca
5
3. Remove the two screws [1], release the two tabs

[2] through the holes [3], and then remove the rear
RU-503/504
cover [4].
[2]
[3]
[4]
[1]
a04jf2c003ca
6
4. Remove the two screws [1] and then remove the

[1] [2] cover [2].
RU-503/504
a04jf2c004ca
5. Disconnect the two connectors [1] and the two

[1] [2] [3] clamps [2], and then release the wire binding [3].
a04jf2c005ca
6. Pull out the conveyance unit [1] toward you and

[2] [1]
remove the two screws [2].
a04jf2c006ca
7
7. Push the conveyance unit [1] back to the main

body, and pull it out again together with the upper
RU-503/504
[2] cover [2].

[4]
[3] Note
Do not carry the main body with the convey-
[5] ance unit [1] pulled out without the upper
cover [2].
When installing the conveyance unit, put the
[2] [1] upper cover [2] on the guide rail [3] properly
and engage the hole [4] on the rear side of the
conveyance unit with the pin [5] at the back of
the guide rail.
Caution:
Be sure to install the lock shaft that you have
removed during unpacking, or the convey-
ance unit may pop up and you may get hurt.
a04jf2c007ca
Note
When handling the conveyance unit, do not
hold the unit by its handle [1] or the guide
plate [2]. Be sure to grasp the sturdy parts
such as the frame [3] or the shaft [4].
[4]

steps in reverse.
[3] [1] [2]
a04jf2c008ca
8
2.2.2 Removing/reinstalling the upper cover

A. Procedure
RU-503/504
1. Remove the conveyance unit from the main body
[2] [1]
and the option. (See P.4)
2. Remove the eight screws [1], slide the cover [2] of
the main body backward, and remove the cover.
steps in reverse.
a04jf2c009ca
2.2.3 Removing/reinstalling the decurler gate solenoid /1 (SD2)

A. Procedure
1. Remove the conveyance unit from the main body
[1] [4] [5] [2] [3]
and the option. (See P.4)
2. Remove the upper cover. (See P.9)
4. Remove the screw [3] of the solenoid lever [2].
5. Remove the three screws [5] of the solenoid
mounting plate [4], and remove the solenoid lever
[2] and the solenoid mounting plate [4] by pulling
them out all together toward you.
a04jf2c010ca
9
6. Remove the solenoid lever [1].

[3] [2] [4] [1]
RU-503/504
Note
Mind the correct direction when installing the
solenoid lever.
7. Remove the two screws [3] of the solenoid

mounting plate [2], and replace the solenoid [4]
with a new one.
8. Follow the steps 7 to 3, and carry out the adjust-
ment below.
a04jf2c011ca
9. Adjust the position of the solenoid mounting plate

[4] [1] [3] [2] [3] so that the clearance of the gate outlet [2]
becomes to the specified value a when the gate
solenoid [1] is moved as shown by the arrow, and
then secure the plate with the screw [4].
Specified value: a = 3 0.5 mm
steps in reverse.
a=3 0.5mm
[4]
a04jf2c012ca
10
2.2.4 Removing/reinstalling the decurler gate solenoid /2 (SD3)

A. Procedure
RU-503/504
1. Remove the conveyance unit. (See P.4)
[1] [3] [2] [1] 2. Remove the three screws [1], and remove the
covers [2] and [3].
a04jf2c013ca

[1] [5] [4] [2] [3] [4] 4. Remove the two screws [2].
Note
Be careful when handling the solenoid [3] as it
is not fixed at this moment.
5. Remove the two screws [4] and the solenoid

mounting plate [5], and then remove the solenoid
[3].
Note
Be careful not to drop the solenoid [3].
6. After installing the solenoid [3] by following the

steps 5 to 3, carry out the adjustment below.
a04jf2c014ca
11
7. With the gate solenoid [1] powered on, measure

the gap between the edge of decurler gate [2] and
[3]
RU-503/504
the guide plate [3]. Next, adjust the position of the

solenoid mounting plate [4] so that the gap
a=4.5 0.5mm becomes the specified value a, and then secure
it with the screws [5].
[2] Specified value: a = 4.5 0.5 mm
steps in reverse.
[1]
[4]
[5]
[4] [5]
a04jf2c015ca
12
2.2.5 Note to keep in mind when replacing the board

When the RU control board (RUCB) is replaced, be
RU-503/504
sure to replace the EEPROM (IC3).
Remove the EEPROM (IC3) from the old RU control
board [1] and install it into the new RU control board
[2].
Note
The setting of the SW1 should be the same as
that of the old RUCB.
[1]
[2]
a04jf2c016ca
Note
A Be sure to install the "A" sections of the EEP-
ROM (IC3) in the same direction.
a04jf2c017ca
13
RU-503/504
Blank page
14
FD-501
2006.09
Ver. 3.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improve-
ment of their performance.
Revision mark:
page.
NOTE
2006/09 3.0 Revision in relation to launching of C6500

2005/04 2.0 Correction of an error in writing
CONTENTS
FD-501
FD-501
OUTLINE
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Maintenance procedure of conveyance section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Replacing roller solenoids /1 (SD5) to /4 (SD8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Maintenance procedure of punch section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1 Replacing the punch motor (M10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Maintenance procedure of main tray section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.1 Replacing the tray up down motor (M11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Maintenance procedure of PI section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.1 Replacing the pick-up rubber (upper stage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.2 Replacing the paper feed rubber (upper stage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.3 Replacing the separation rubber (upper stage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4.4 Replacing the pick-up rubber (lower stage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.5 Replacing the paper feed rubber (lower stage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.6 Replacing the separation rubber (lower stage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Items not allowed to be disassembled and/or adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 Folding/conveyance switching position adjustment section . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 List of parts to be disassembled and assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 Removal procedure of parts to be disassembled and assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.1 Removing/reinstalling the upper cover /Fr + PI cover /Fr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.2 Removing/reinstalling the upper cover /Rr + PI cover /Rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.3 Removing/reinstalling the upper door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.5 Removing/reinstalling the left cover /Fr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.6 Removing/reinstalling the left cover /Rr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.7 Removing/reinstalling the paper exit stopper cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.8 Removing/reinstalling the right cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.9 Removing/reinstalling the left cover /Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.10 Removing/reinstalling the stand cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.11 Removing/reinstalling the front door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.12 Cleaning the 2nd folding conveyance sensor (PS53) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.13 Cleaning the 3rd folding conveyance sensor (PS54) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.14 Cleaning the 3rd folding roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.15 Removing/reinstalling the folding conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.16 Removing/reinstalling the main tray up/down wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.3.17 Removing/reinstalling the multi feed detection boards /1 (MFDB/1) and /2 (MFDB/2) . . . . . . . . 45
ADJUSTMENT/SETTING
i
4.1 Roller solenoids /1 (SD5), /2 (SD6), /3 (SD7), /4 (SD8) position adjustment . . . . . . . . . . . . . . . . . . . . 49

4.2 Punch centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.3 Height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
FD-501
4.4 PI section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.4.1 Gear position adjustment of the paper feed regulation plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.4.2 Paper feed pick-up amount adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ii
OUTLINE
FD-501
A. Type
Type Multi folding device with punch and PI functions
B. Functions
(1) Functions
Normal paper exit function Transfer paper exited from the main body is exited into the main tray/sub tray.
Punching function Transfer paper that is exited by the main body or fed to the PI is punched for
each sheet of paper and exited into the main tray/sub tray.
Folding function Transfer paper that is exited from the main body or fed to the PI is handled for
folding (either one of the following: Z-fold, Letter fold-out, Letter fold-in, Double
parallel fold, Gate fold, and folding) for each sheet of paper, and exited into the
sub tray/main tray (The Z-fold exit to the main tray while in the FS connection is
limited only to B4, A3, 81/2 x 14, 11 x 17, 12 x 18 and 8K.)
PI insertion function PI tray paper is inserted in the transfer paper exited from the main body.
Manual mode PI tray paper is punched, folded and stapled, and then exited into the sub tray/
main tray. (The stapling function is available only when the staple unit is con-
nected to the downstream of the FD.)
1
(2) Maximum tray capacity
Main tray 2,500 sheets: A4, A4S, B5, B5S

(weighing 50 to 244 g/m2)
FD-501
81/2 x 11, 81/2 x 11S

16K*3, 16KS*3
1,500 sheets: SRA3*2, A3, B4, SRA4*2, SRA4S*2
13 x 19*2,12 x 18, 11 x 17, 81/2 x 14
81/2 x 13, 81/4 x 13, 81/8 x 131/4
8K*3
wide paper*1 : A3, B4,A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17,
81/2 x 11, 81/2 x 11S, 51/2 x 81/2
size entry: (Max. 324 x 460 mm)
500 sheets: A5, A5S*2, B6S*2
51/2 x 81/2*1, 51/2 x 81/2S*2
Tab paper*4 : A3, B4, A4, A4S, B5, B5S,11 x 17, 81/2 x 11,81/2 x 11S,
custom paper (Max. 324 x 460 mm, Min. 182 x 140mm)
Custom paper : 1050 (Max. 324 x 460 mm, Min. 182 x 140mm)
C6500 (Max. 330 x 483 mm, Min. 128 x 148mm)
*1 1050 only *2 C6500 only

*3 C6500: supported in all the destinations.
1050: only supported in Taiwan and China.
*4 C6500: only A4 and 81/2 x11. Operation of paper exit with tab area at the
trail edge side is not assured.
Sub tray *1 SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S, A6S
(weighing 50 to 300 g/m2) 13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2, 51/2 x 81/2S,
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*2, 16K*2, 16KS*2
Tab paper*3 : A4, 81/2 x 11, custom paper

Custom paper : Max. 330 x 487 mm, Min. 100 x 148mm
*1 C6500 only
*3 Operation of paper exit with tab area at the trail edge side is not assured.
(3) Processing capacity

105PPM
2 2
C. Type of paper
(1) Punching function
A3, B4, SRA4S*2, A4, A4S, B5, B5S, A5, A5S*2
FD-501
Paper size 2 holes:
12 x 18 , 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2*1
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16K*3, 16KS*3,
Tab paper*4 : A3, B4, A4, A4S, B5, B5S, 11 x 17,
81/2 x 11, 81/2 x 11S,
custom paper (Max. 324 x 460 mm,
Min. 182 x 140mm)
3 holes/4 holes: A3, B4, A4, B5

12 x 18 , 11 x 17, 81/2 x 11
8K*3, 16K*3
Tab paper*4 : A3, B4, A4, A4S, B5, B5S, 11 x 17,
81/2 x 11, 81/2 x 11S,
custom paper (Max. 324 x 460 mm,
Min. 182 x 140mm)
*1 1050 only *2 C6500 only
*4 A4, 81/2 x 11 only for C6500
Applicable paper Plain paper, tab paper
Paper weight 50 to 209 g/m2
(2) Folding functions
Paper size A3, B4, SRA4S*1, A4S

12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11S
8K*2
Custom paper*1: (Max. 305 x 458 mm, Min. 210 x 279mm)
*1 C6500 only
Applicable paper Plain paper
Paper weight Folding, Letter 50 to 130 g/m2
fold-in, Letter
fold-out, Z-fold
Double parallel 50 to 91 g/m2
fold, Gate fold
2 3
(3) PI functions
Paper size SRA3*2, A3, B4, SRA4*2, SRA4S*2, A4, A4S, B5, B5S, A5
13 x 19*2, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2
FD-501
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13

8K*3, 16K*3, 16KS*3
Tab paper*4 : A3, B4, A4, A4S, B5, B5S, 11 x 17, 81/2 x 11, 81/2 x 11S,
custom paper (Max. 324 x 460 mm, Min. 182 x
140mm)
Custom paper*2 : Max. 330 x 483 mm, Min. 182 x 148mm
Wide paper*1 : A3, B4, A4, A4S, B5, B5S, A5, 12 x 18,11 x 17,
81/2 x 11, 81/2 x 11S, 51/2 x 81/2,
*1 1050 only *2 C6500 only

*4 A4, 81/2 x 11 only for C6500
Applicable paper Plain paper, high-quality paper, trace paper, coated paper
Maximum tray capacity 500 sheets (80 g/m2) x 2 trays
D. Maintenance

E. Machine data
Power source 230 VAC, DCS 5V (5V DCS is supplied from the main body.)
(for metric area) AC100, 240V, DC5V (DC5V is supplied from the main body.)
Power source 200 VAC, DCS 5V (5V DCS is supplied from the main body.)
(for inch area)
Maximum power consump- 180 VA or less
tion
(The main tray is not included in the width)
Weight Approx. 130 kg
Note
4 2
MAINTENANCE
FD-501
2. PERIODIC CHECK
Caution:
2.1 Maintenance procedure of conveyance section

2.1.1 Replacing roller solenoids /1 (SD5) to /4 (SD8)
Roller solenoids /1 (SD5) to /4 (SD8) : Every 10,000,000 prints (actual replacement cycle: every 5,000,000
punches) *1
*1 1050
B. Procedure
1. Remove 4 screws [1] and then remove the cord
[1]
support board /A [2].
2. Unhook the hook of the spring [3] from the shaft
[4].
[2]
[4]
[3] fd501fs2001c
3. Remove 4 connectors [1].

4. Remove each of 2 screws [2] and then remove the
roller solenoids /1 (SD5) to /4 (SD8) [3].
steps in reverse.
[1]
6. Make adjustments of the installation position. (See
[2]
P.49)
[3]
[2]
[1]
fd501fs2002c
5
2.2 Maintenance procedure of punch section

2.2.1 Replacing the punch motor (M10)
FD-501

Punch motor (M10) : Every 10,000,000 prints (actual replacement cycle: every 5,000,000 punches) *1
*1 1050
B. Procedure
[1] 2. Remove 4 screws [2].
[3] 3. Remove the punch unit [3].
[2]
fd501fs2003c

[3] [1]
5. Remove 2 screws [3] and then remove the punch
motor (M10) [1].
steps in reverse.
[2] fd501fs2004c
6
2.3 Maintenance procedure of main tray section

2.3.1 Replacing the tray up down motor (M11)
FD-501
Tray up down motor (M11) : Every 5,250,000 prints (actual replacement cycle: every 5,000,000 prints) *1
*1 1050
B. Procedure
Note
Be sure to remove the tray up down motor (M11) while supporting the up/down stay with your
hands.
1. Remove the rear cover (See P.23) and the left

[2]
cover /Rr (See P.24).
2. Open the front door and pull out the folding unit.
4. Remove 2 screws [2] and then remove the tray up
down motor (M11) [3].
steps in reverse.
[3]
[1]
fd501fs2005c
7
2.4 Maintenance procedure of PI section

2.4.1 Replacing the pick-up rubber (upper stage)
FD-501

Pick-up roller rubber : Every 5,250,000 prints (actual replacement cycle: every 200,000 feed) *1
*1 1050
B. Spotted replaced parts/cycle

Pick-up roller rubber : Actual replacement cycle: every 200,000 feed *2
*2 C6500
C. Procedure
[1] 2. Remove 2 screws [1] and then remove the protec-
tive cover [2].
[2]
fd501fs2006c

[4] [1] 4. Remove 4 screws [2] and then remove the pick-
up unit /Up [3].
Note
[3]
The rear side of the shaft is inserted into the
coupling [4]. Be sure to remove the pick-up
[5] [2] unit /Up [3] from the front side.
Be careful not to damage 2 actuators [5] of
the pick-up unit /Up.
fd501fs2007c
8
5. Remove the hook of the spring [1] from the

[1] [2] [4]
mounting plate [2].
6. Remove 2 C-clips [3] and then remove the shaft
FD-501
[4].
[3] fd501fs2008c
7. Remove 2 C-clips [1].

[4] [3] [2]
8. Remove the shaft fixing piece [2], and then
remove the shaft [3] from the mounting plate [4].
[1] fd501fs2009c
[1] fd501fs2010c
10. Remove the spacer [1] and the belt restriction

[1] [2]
plate [2].
fd501fs2011c
9
11. Remove the belt [3] from the gear [2], [4] and then
[1] [2] [3]
remove the gear [2], [4] and the pin [1], [5] from
the pick-up roller shaft [4].
FD-501
[4]
[5] fd501fs2012c
12. Pull out the pick-up roller shaft [1] to the front side,
and remove the pick-up roller assembly [2].
[1]
[2] fd501fs2013c
13. Remove the pick-up roller [1] and replace the

pick-up rubber [2].
Note
Be sure to install the pick-up roller so that the
one-way clutch [3] (blue) is on the front side.
[3]
[2] [1] fd501fs2014c
10

[4] [7]
16. Remove the belt restriction plate [3].
FD-501
17. Remove the belt [4] from the gear [5], and then
remove the gear [5] and the pin [6] from the pick-
up roller shaft [7].
18. Pull out the pick-up roller shaft [7] to the rear side,
and remove the pick-up roller assembly [8].
19. Remove the pick-up roller and replace the pick-up
rubber.
[2] [3] [5] [6] [8] [9] [1]
Note
fd501fs2015c

[3] [4] [7]
21. Remove the belt restriction plate [2].
22. Remove the belt [3] from the gear [4], and then
[2] remove the gear [4] and the pin [5] from the pick-
[6] up roller shaft [6].
23. Pull out the pick-up roller shaft [6] from the rear
side, and remove the pick-up roller assembly [7].
24. Remove the pick-up roller and replace the pick-up
rubber.
Note
[1] [5] [8] [1] Be sure to install the pick-up roller so that the

steps in reverse.
fd501fs2016c
11
2.4.2 Replacing the paper feed rubber (upper stage)

Paper feed rubber : Every 2,250,000 prints (actual replacement cycle: every 100,000 feed) *1
FD-501
: Every 2,200,000 prints (actual replacement cycle: every 100,000 feed) *2

*1 1050
*2 C6500
B. Procedure
1. Conduct the steps 1 to 8 in the 2.4.1 Replacing
the pick-up rubber (upper stage) and remove the
[8]
pick-up roller unit.
[7] 2. Remove the C-clip [1].
[3] 3. Remove the belt restriction plate [2].
4. Remove the spacer [3].
[4] 5. Remove the belt [4].
6. Remove the gear [5] and the pin [6].
[1] 7. Remove the gear [7] and the pin [8].
[6] [5] [2]
fd501fs2017c
8. Remove the 2 C-clips [1] and then remove the

[2] [3]
entire paper feed arm [2] from the paper feed
shaft [3].
[1] fd501fs2018c
12

[4] [3] [2] [1]
10. Remove the actuator [2].
FD-501
fd501fs2019c
13. Remove the paper feed arm [1].

[3] [2] [1]
15. Remove the paper feed roller assembly [3].
fd501fs2020c
16. Remove the paper feed roller [1] and replace the
[1]
[2] paper feed rubber[2].
steps in reverse.
Note
fd501fs2021c
13
2.4.3 Replacing the separation rubber (upper stage)

Separation rubber : Every 2,250,000 prints (actual replacement cycle: every 100,000 feed) *1
FD-501
: Every 2,200,000 prints (actual replacement cycle: every 100,000 feed) *2

*1 1050
*2 C6500
B. Procedure
1. Conduct the steps 1 to 4 in "2.4.1 Replacing the
[1] [2]
pick-up rubber (upper stage)" and remove the
pick-up unit /Up.
2. Remove the 2 C-clips [1].
[1] 3. Remove 2 bearings [2].
4. Remove the C-clip [3] and then remove the entire
roller shaft from the mounting plate while pressing
the separation roller assembly [4] against the front
gear [5].
Note
Pins are employed on the inside of the sepa-
[3] [4] [5] [6] fd501fs2022c
ration roller assembly [4] and the gear [5]
respectively. When removing them, be careful
that these pins do not get lost. With the C-clip
[6] on the front side of the gear left as it is,
pressing the roller onto the gear prevents the
pins from dropping off.

[1] [2]
separation roller [2] and replace it.
steps in reverse.
fd501fs2023c
14
2.4.4 Replacing the pick-up rubber (lower stage)

Pick-up rubber : Every 5,250,000 prints (actual replacement cycle: every 200,000 feed) *1
FD-501
*1 1050

Pick-up rubber : Actual replacement cycle: every 200,000 feed *2
*2 C6500
C. Procedure
Note
A shaft fixing screw is inserted when removing the PI tray /Up. Be sure to remove this shaft fixing
screw from the PI tray /Up after completion of the replacement of the pick-up roller /Lw. Operating
the machine with the shaft fixing screw inserted to the PI tray /Up may cause damage to the PI
section.
1. Make sure that the PI lift plate /Up [1] has come
[2] [3]
down fully. If it has not come down completely,
conduct the I/O check (output) (PI/Up: 70 -11, PI/
Lw: 70 - 13) in the service mode.
pick-up rubber (upper stage)" and remove the
pick-up unit /Up.
[2]
paper feed stopper plate /Up [3].
[1] fd501fs2024c
15
4. Remove the shaft fixing screw [1] and insert it in

[1] the shaft fixing hole [2].
FD-501
Note
Be sure to turn the shaft fixing screw [1] until
its stem section disappears completely.
After completion of the replacement of the
pick-up rubber (lower stage) be sure to
remove the shaft fixing screw [1] from the
position [2] and get it back to the position [1].
Operating the machine with the shaft fixing
screw inserted to the position [2] may cause
damage to the PI section.
[2] fd501fs2025c
5. Remove the spring [2] hooked between the sepa-

[5] [3] [1] [2]
ration roller unit [1] and the PI tray /Up [3].
7. Remove the 4 screws [4] and then remove the PI
tray /Up [3].
Note
When removing the PI tray /Up [2], be sure to
pull it diagonally up to the left.
[4] [4] fd501fs2026c
16

[3]
9. Remove 4 screws [2] and then remove the pick-
up unit /Lw [3].
FD-501
[1] 10. For the subsequent operations, conduct the pick-
up rubber (upper stage) (steps 4 to 25). (See P.8)
11. Replace it with a new pick-up rubber.
[2] [2]
steps in reverse.
Note
When installing the PI tray /Up, be sure to
fd501fs2027c
remove the shaft fixing screw and get it back
to the original position.
17
2.4.5 Replacing the paper feed rubber (lower stage)

Paper feed rubber : Every 2,250,000 prints (actual replacement cycle: every 100,000 feed) *1
FD-501
Every 2,000,000 prints (actual replacement cycle: every 100,000 feed) *2

*1 1050
*2 C6500
B. Procedure
1. Conduct the steps 1 to 9 in "2.4.4 Replacing the pick-up rubber (lower stage)"
2. The subsequent operations are the same as those for the paper feed rubber (upper stage). (See P.12)
3. Reinstall a new paper feed rubber following the removal steps in reverse.
2.4.6 Replacing the separation rubber (lower stage)

Separation rubber: Every 2,250,000 prints (actual replacement cycle: every 100,000 feed)
B. Procedure
[1]
pick-up rubber (lower stage)"
2. Remove 4 screws [1] and then remove the paper
feed stopper plate /Lw [2].
3. For the subsequent operations, conduct the sep-
aration rubber (upper stage) (steps 2 to 6).
(See P.14)
4. Replace it with a new separation rubber.
steps in reverse.
[2]
fd501fs2028c
18
3. OTHERS
3.1 Items not allowed to be disassembled and/or adjusted
FD-501
Caution:
3.1.1 Folding/conveyance switching position adjustment section
Note
Be sure to avoid removing or loosening the screws [1], [2], [3] of the folding/conveyance switching
position adjustment section provided on the front of the folding conveyance unit. The adjustment
scale marked on the folding conveyance frame are intended to be used in the factory.
[1] [3]
[2]
fd501fs2079c
19
3.2 List of parts to be disassembled and assembled

No. Section Part name Page referred to
FD-501
1 Cover section Upper cover /Fr + PI cover /Fr P.21

2 Upper cover /Rr + PI cover /Rr P.22
3 Upper door P.22
4 Rear cover P.23
5 Left cover /Fr P.23
6 Left cover /Rr P.24
7 Paper exit stopper cover P.24
8 Right cover P.25
9 Left cover /Up P.25
10 Stand cover P.26
11 Front door P.27
12 Folding conveyance 2nd folding conveyance sensor (PS53) P.28
13 section 3rd folding conveyance sensor (PS54) P.28
14 3rd folding roller P.29
15 Folding conveyance section P.31
16 Main tray section Main tray up/down wire P.36
17 PI section Multi feed detection board /1, /2 P.45
20
3.3 Removal procedure of parts to be disassembled and assembled

3.3.1 Removing/reinstalling the upper cover /Fr + PI cover /Fr
FD-501
A. Procedure
1. Open the upper door [1] and the front door [2].
[1]
2. Remove 3 screws [3], pull out the PI cover /Fr [5]
to the front side while raising it together with the
[5] upper cover /Fr [4].
[4]
[2]
[3] fd501fs2029c
3. Disconnect the connector [1] and remove the PI

[1]
cover /Fr [3] together with the upper cover /Fr [2].
[3]
[2]
fd501fs2030c
21
3.3.2 Removing/reinstalling the upper cover /Rr + PI cover /Rr

A. Procedure
FD-501
[1] 2. Remove 3 screws [2] and pull out the PI cover /Rr
[4] to the rear side while raising it together with the
upper cover /Rr [3].
[4]
[3]
[2]
fd501fs2031c
3.3.3 Removing/reinstalling the upper door

A. Procedure
1. Remove the upper cover /Fr, the PI cover /Fr, the
[1]
upper cover /Rr and the PI cover /Rr.
[5] 2. Close the upper door [1].
3. Remove the E-ring [2] and then remove the bear-
ing [4] of the upper door open/close shaft [3].
4. With the bearing [5] shifted to the front side,
remove the upper door [1].
[4]
[2]
[3]
fd501fs2032c
22

A. Procedure
1. Remove 4 screws [1] and then remove the rear
FD-501
cover /Lw [2].
[1]
[2]
fd501fs2033c
3.3.5 Removing/reinstalling the left cover /Fr

A. Procedure
1. Remove 3 screws [1] and then remove the left
cover /Fr [2].
[1]
[2]
[1]
fd501fs2034c
2 23
3.3.6 Removing/reinstalling the left cover /Rr

A. Procedure
FD-501
cover /Rr [2].
[1]
[2]
[1] fd501fs2035c
3.3.7 Removing/reinstalling the paper exit stopper cover

A. Procedure
[2] exit stopper cover [2].
[1]
fd501fs2036c
24 2
3.3.8 Removing/reinstalling the right cover

A. Procedure
1. Remove 4 screws [1] and then remove the right
FD-501
[2] cover [2].
[1]
fd501fs2037c
3.3.9 Removing/reinstalling the left cover /Up

A. Procedure
1. Remove the upper cover /Fr, the PI cover /Fr, the
[1]
upper cover /Rr and the PI cover /Rr.
cover /Up [2].
[2]
[1]
fd501fs2038c
25
3.3.10 Removing/reinstalling the stand cover

A. Procedure
FD-501
2. Remove 3 screws [2] of the handle and then

remove the handle.
3. Remove 4 screws [3] and then remove the stand
cover [4].
[1]
[4]
[2]
[3]
fd501fs2039c
26
3.3.11 Removing/reinstalling the front door
Note
FD-501
When removing the front door, be sure to support it so that it does not fall down.
A. Procedure
3. Remove the stand cover [3].
[2] 4. Remove 3 screws [4] while pushing up the front
door so that it does not fall down, and then
remove the support plate [5].
5. Remove the front door [1].
[1]
[3]
[4]
[5]
fd501fs2040c
2 27
3.3.12 Cleaning the 2nd folding conveyance sensor (PS53)

A. Procedure
1. Remove the front door and pull out the folding
FD-501
unit.
[1] 2. Open the guide plates [1] and [2].
3. Clean the 2nd folding conveyance sensor (PS53)
[3].
[2]
[3]
fd501fs2041c
3.3.13 Cleaning the 3rd folding conveyance sensor (PS54)

A. Procedure
1. Remove the front door and pull out the folding
[1] unit.
2. Remove the screw [1] and turn over the sensor
mounting plate [2].
[2]
fd501fs2042c
28 2
3. Clean the 3rd folding conveyance sensor (PS54)

[1].
[1]
FD-501
fd501fs2043c
3.3.14 Cleaning the 3rd folding roller

A. Procedure
1. Open the front door and pull out the folding unit.
[2] [1] 2. Remove the stand cover.
3. The 2 springs [2] are hooked to the shaft [1].
Remove them from the shaft [1].
4. Remove the screw [3] and then remove the 2
springs [2], the support plate [4] and the guide
[5]
plate [5].
[4]
[3]
fd501fs2044c
2 29
5. Remove 3 screws [1] and then remove the guide

[1]
plate [2].
[2]
FD-501
fd501fs2045c
6. Clean the 3rd folding roller [1].
[1]
fd501fs2046c
30
3.3.15 Removing/reinstalling the folding conveyance section
FD-501
Caution:
The folding conveyance section is very heavy. Be sure to conduct this operation with 2 people.
A. Procedure
1. Remove the front door and the rear cover.
2. Disconnect 3 connectors [1] and then remove the
wiring harnesses from the 7 wiring harness guides
[3] of the coupling arm /Rr [2].
[2]
[1]
[3]
fd501fs2047c

[1]
4. Remove the shaft [2] and separate the coupling
[3] arm /Fr [3] and the coupling arm /Rr [4].
[4] [2]
fd501fs2048c
31
5. Remove the stopper screws [1], one each, from

[1]
the left and right rails and pull further out the fold-
ing conveyance section.
FD-501
[1] fd501fs2049c
32
6. Remove screws [1], 3 each, from the left and right

[1]
rails.
FD-501
[1]
fd501fs2050c
33
7. Hold the folding conveyance section [3] at the

specified places [1] and [2] and remove it while lift-
[3] ing it up.
FD-501
Caution:
Be careful of your posture when removing it.
Be sure to carry out this operation with 2 peo-
[1]
ple so that you don't throw out your back.
Note
When lifting up the folding conveyance sec-
tion, be sure to hold the shaft at the places [1]
and [2]. Holding it at other places such as the
roller shaft or the guide plate may cause
deformation to these places.
[2]
fd501fs2051c
8. Stand the folding conveyance section [1] upright

[1] when it has been removed, or lay it down on the
right side [2].
[2] Note
Be careful not to lay it with the right side [3]
down. The guide plate may get deformed.

steps in reverse.
fd501fs2052c
34
Note
[2]
When installing the folding conveyance sec-
tion, make sure that all 4 hooks [1] of the rails
FD-501
have engaged the attaching holes [2] of the
folding conveyance section.
The top should be attached by pushing it to
[1] the right to engage the upper rail and the bot-
tom pushed to the left to engage the lower
rail.
[1]
[2] fd501fs2053c
Note
When installing the folding conveyance sec-
tion, pull out the rail further than the length of
the stopper [1]. Use the stopper screw [2] to
[2]
fasten it tentatively at its fully pulled-out posi-
tion and fix the rail on the opposite side with
[1]
tape [3]. Doing this prevents the rail from
moving inwards for an easy and smooth oper-
ation.
[3] fd501fs2054c
35
3.3.16 Removing/reinstalling the main tray up/down wire

A. Procedure
Note
FD-501
The following procedure for replacing the up/

[1] down wire shows the examples on the rear
side. The configuration and winding of the
wires on the front side are symmetrical to the
rear side.
There are two types of up/down wires pro-
vided, one [1] on the front side and the other
[2] [3] on the rear side. These two wires are dif-
ferent in the direction of the wire mounting
plates. Be sure to use the wire with the cor-
rect wire mounting plate direction when
installing it. The distinction of these two wires
can be made by the direction of the wire
mounting plate when the shorter wire [2] is
placed under the longer wire.

Rear cover (See P.23)
Left cover /Fr (See P.23)
Left cover /Rr (See P.24)
Front door (See P.27)
[3]
[2]
fd501fs2056c
36
2. Remove 2 connectors [1] and 5 screws [2], and

then remove the gear box [4] together with the up
[3] down motor (M11) [3].
FD-501
[1] Caution:
When the gear box is removed, the up/down
stay may fall down. So, when removing the
gear box, be sure to support the stay with
your hands.
[4]
[2]
fd501fs2057c
3. Remove 2 screws [1] and then remove the wire

[2] mounting plate [3] of the up/down wire /Rr [2]
from the up/down stay [4].
[4]
[3]
[1]
fd501fs2058c
37
4. Remove the E-ring [1] and then remove the gear

[5]
[5] [3] together with the 2 bearings [2].
FD-501
[4] [6] together with the 2 bearings [5].

[8] and the pin [9].
[6]
Note
When removing the gear [8], be careful not to
drop the pin [9].
[2]
[1]
[3]
[7] [9]
[8]
fd501fs2059c
38
7. Loosen 3 screws [2] of the belt tensioner [1].
FD-501
[1]
[2]
fd501fs2060c
8. Remove the E-ring [1] and then remove the up/

down pulley /RrLw [2] and the pin [3].
Note
When removing the up/down pulley /RrLw [2],
be careful not to drop the pin [3].
[3]
[2]
[1]
fd501fs2061c
39
9. Temporarily tighten the wire mounting plate [2] of

a new up/down wire /Rr [1] to the up/down stay
[3] with 2 screws [4].
FD-501
Note
Install the up/down wires placing the shorter
[1] wire below the longer one with the wire sup-
[4] porting part of the mounting plate outside.
[2] There are two types of up/down wires, one for
the front side and the other for the rear side,
[3]
but these two wires are different in the direc-
tion of the wire mounting plates. Be sure to
use a wire that fits in with the direction of a
wire mounting plate.
fd501fs2062c
40
10. Fasten the new up/down wire /Rr [1] with the wire
end [3] provided on the inside of the up/down pul-
ley /RrLw [2] and insert it into the shaft [6]. Rotate
FD-501
the up/down pulley /RrLw [2] and wind it 5.5 turns
clockwise from inside to outside around the up/
[2] [1] down pulley with no slack, and then insert the up/
down pulley /RrLw [2] fully onto the shaft so that it
coincides with the pin [4] and fasten it with the E-
ring [5]. If the angle does not coincide with the pin
[3] [4], move up and down the front side of the up/
down tray to change the angle of the shaft [6].
[4]
[6]
[5]
fd501fs2063c
41
11. Hook up the up/down wire /Rr [1] onto the up/
down pulley /RrUp [3] through the relay pulley /Rr
[2].
FD-501
[3] [1]
[2]
fd501fs2064c
12. Wind the up/down wire /Rr [1] 2 turns counter-

clockwise from inside to outside around the up/
down pulley /RrLw [2] with no slack and fasten it
[1] with the wire end [3].
[2]
[3]
fd501fs2065c
42
The route along which the up/down wire /Rr passes

is, on the whole, as shown in the drawing left.
FD-501
fd501fs2066c
13. Use a tension gauge or spring balance to pull up

the wire tensioner [1] upward with a designated
force "A," and fasten it with the 3 screws [2].
Specified value: A = 2.5 kg 0.25 kg
[2]
[1]
fd501fs2067c
43
14. Reinstall the 3 gears [1] following the removal

steps in reverse.
FD-501
[1]
fd501fs2068c
15. With the up/down stay [1] held in a horizontal

[4] position, tighten the 2 screws [3] of the wire
[1] mounting plate [2].
Note
[5]
Move the up/down stay up and down and
check to see if it moves smoothly. If it does
not move smoothly, adjust it again so that it
[3] [2] becomes horizontal.
Check the up/down wire [4] if it gets behind
the actuator plate [5]. If it gets behind the
douser, an unnecessary load is applied to the
up/down wire [4] when the up/down stay [1]
fd501fs2069c
goes up.

steps in reverse.
44
3.3.17 Removing/reinstalling the multi feed detection boards /1 (MFDB/1) and /2 (MFDB/2)
Note
FD-501
When replacing the multi feed detection board /1 (MFDB/1), be sure to replace the multi feed
detection board /2 (MFDB/2) at the same time.
When the multi feed detection board is replaced, be sure to conduct the adjustment in replacing
multi feed detection board (PI) (See "10.7.5 Adjustment when replacing multi feed detection board
(PI)" in Field Service for the main body.)
A. Procedure
1. Remove 2 screws [1] and then remove the multi
feed detection board /1 (MFDB/1) cover [2].
[2] [1] fd501fs2070c
2. Remove the connector [1].

feed detection board /1 (MFDB/1) [3].
[1]
[3] [2] fd501fs2071c
2 45
4. Open the front door and then open the convey-

ance guide plate /2 [1] in the upper right direction.
FD-501
[1] fd501fs2072c
5. Remove 4 screws [1].

[1]
6. Remove the wiring harness of the multi feed
detection board /1 (MFDB/1) from the wiring har-
ness guide [2].
[2] fd501fs2073c
7. Turn around the conveyance guide plate /2

[2]
assembly [1] inside the machine and pull it to the
outside.
feed detection board /2 cover [3].
Note
When turning it around, or when disassem-
bling or reassembling it, be careful not to
damage the wiring harness.
[1] [3] fd501fs2074c
46

feed detection board /2 [3].
FD-501
steps in reverse.
[3] [2] [1] fd501fs2075c
B. Notes to keep in mind when installing the multi feed detection boards /1 (MFDB/1) and /2 (MFDB/
2)
The multi feed detection boards /1 (MFDB/1)
[2]
and /2 (MFDB/2) are installed on the same
type board. Be careful not to confuse one
with the other when installing them.
Be sure to confirm the marking on the board
when installing it.
Multi feed detection board /1 (MFDB/1) [1]:
15AG
Multi feed detection board /2 (MFDB/2) [2]:
56UA
The connector shape is different for the multi
feed detection boards /1 (MFDB/1) and /2
(MFDB/2). So, even if installed, the connector
cannot be connected.
[1] fd501fs2076c
47

When the FD control board (FDCB) is replaced, be
sure to remove the EEPROM (IC68) from the old con-
FD-501
trol board [1] and install it into the new control board
[2].
Note
The setting of the SW3 [3] should be the same
as that of the old FDCB. (See P.634 in Field
Service for the main body.)
[1]
[2] [3]
fd501fs2077c
Note
A Be sure to set the "A" sections of the EEP-
ROM (IC68) in the same direction for installa-
tion.
A
fd501fs2078c
48 1
ADJUSTMENT/SETTING
FD-501
4.1 Roller solenoids /1 (SD5), /2 (SD6), /3 (SD7), /4 (SD8) position
adjustment
When the roller solenoids /1 (SD5), /2 (SD6), /3 (SD7), /4 (SD8) are changed, be sure to conduct this adjust-
ment.
Note
The adjustment steps given below show the steps for the roller solenoid /2 (SD6). For the roller
solenoids /1 (SD5), /3 (SD7) and /4 (SD8), the same steps as those for the roller solenoid /2 are
employed.
A. Procedure
1. Loosen 2 screws [2] of the roller solenoid /2 (SD6)
[1].
2. Measure the distance A [5] between the end face
of the driven roller [3] and the right side (the oppo-
[1] site of the paper through side) of the guide plate
[4] when the roller solenoid /2 (SD6) [1] is turned
[4] on, and then tighten the screw [2] after adjusting
the distance so that it becomes the standard
[2]
value.
[3] Standard value: A = 0 to 1.5 mm
[1]
[3]
A
[5]
[4] fd501fs3001c
49
4.2 Punch centering adjustment

When the front to rear position of the punch holes cannot be adjusted up to the specification in the paper width
FD-501
adjustment in the service mode, be sure to conduct this adjustment. (See 10.9.4 Paper Width Adjustment
(Multi Folder (Punch) Adj.) in Field Service for the main body.)
A. Procedure
1. Remove the connector [1] and the 4 screws [2],
[3]
and then remove the cord support board /A [3].
[1]
[2] fd501fs3002c
2. With the alignment plate /Fr [1] and the alignment

A [1] [2] B
plate /Rr [2] moved to the center, loosen the 2
screws [3].
3. Measure the distances A and B using a ruler and
adjust the positions of the alignment plate /Fr [1]
and the alignment plate /Rr [2] so that the dis-
tances A and B become equal, and then tighten
the 2 screws [3].
steps in reverse.
[3] fd501fs3003c
50
4.3 Height adjustment

A. Procedure
FD-501
1. Loosen the nuts [1] provided at 4 places.
2. Rotate the screws [2] at 4 places for the horizontal
adjustment of the device.
Note
Adjustment should be made while taking into
account the height of the main body and
other options.
3. Rotate the screws [2] by hand at 4 places to

check to see if there is any caster being raised.
Note
When any caster is found raised, use a
wrench to rotate the screw [2] to extend the
caster until you feel secure contact.
4. Use a wrench to fix the screw [2] and tighten up

[1]
the nut [1].
Note
[2]
Be careful that when the nut [1] is tightened
with the screw [2] not held, the screw [2] also
rotates together with the nut [1] thus resulting
in an incorrect position adjustment.
fd501fs3004c
51
4.4 PI section
4.4.1 Gear position adjustment of the paper feed regulation plate
FD-501
Note
Be sure to conduct the gear position adjustment when disassembling the paper feed regulation
plate of the PI trays /Up and /Lw, the rack and the paper size VR section.
A. Procedure
1. Install the regulation plate rack A [1] and the regu-
[1]
lation rack B [2] so that they are aligned with the
reference hole of the detection gear [3].
[3] [2] fd501fs3008c
2. Check the paper size VR [2] to ensure it is held by

[3] [1]
the 2 bosses on the paper size VR mounting plate
[1].
3. Install the paper size VR [2] so that the notch of its
center hole is set to the notch of the detection
gear [3].
[2] fd501fs3009c
52
4. Check to see if the regulation plate rack A [1], the

[1] [2]
regulation plate rack B [2], the hole position of the
detection gear [3] and the notch position of the
FD-501
paper size VR [4] are in the correct position
respectively.
[3]
[4] fd501fs3010c
53
4.4.2 Paper feed pick-up amount adjustment

Perform this adjustment when multi-feed or paper jam occurs when feeding paper from the PI.
FD-501
1. Slide the 2 paper feed arm fixing levers [1] inward,

[4] and insert the shafts [2] into the holes [3] in the
paper feed arm to secure the paper feed arm [4].
[3] [2]
[4]
[1]
fd501fs3011c
54 2
LS-501/502
2006.09
Ver. 3.0
Revision history
Revision mark:
ing page.
NOTE

CONTENTS
LS-501/502
LS-501/502
OUTLINE
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Maintenance procedure of the conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Replacing the stacker tray up down motor (M1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Replacing the paper press solenoid /3 (SD8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3 Replacing the paper press solenoid /1 (SD6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.4 Replacing the paper press solenoid /2 (SD7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.5 Replacing the rear stopper solenoid (SD3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.1 Removing/reinstalling the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.2 Replacing the stacker tray up/down wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.3 Caution when setting models using toggle SW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ADJUSTMENT/SETTING
4.1 Adjusting the paper press solenoid /1 (SD6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Adjusting the job partition solenoid (SD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6 Grip conveyance sensor adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
i
LS-501/502
Blank page
ii
OUTLINE
LS-501/502
A. Type
Type Grip conveyance type horizontal stacker

Conveyance method Entrance convey- Roller conveyance method
ance
Stacker tray con- Grip conveyance method
veyance
Sub tray convey- Roller conveyance method
ance
Coupling convey- Roller conveyance (LS-501 only)
ance
Alignment method Movable alignment lever (stacker tray only)
Method of stacking Horizontal stack- Mixing of original sizes not allowed (stacker tray only)
ing
Shifting method Conveyance Shift amount: 20 mm (stacker tray only)
direction shift
B. Functions
Mode Stacker tray non- Exited into the stacker tray with no processing made.
sort mode
Sub tray mode Exited into the sub tray with no processing made.
Stacker tray sort Exited into the stacker tray after being shifted (20mm).
mode
Coupling mode Exited into the post-processing unit with no processing
made.
Maximum number of Stacker tray 5,000 sheets (80 g/m2)
sheets loadable Sub tray 200 sheets (80 g/m2)
1 1
C. Type of paper
Paper size Stacker tray When 5,000 sheets loaded

LS-501/502
SRA3*2, A3, B4, SRA4*2, SRA4S*2, A4, A4S

13 x 19*2, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11,
81/2 x 11S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16K*3
Wide paper*1 : A3, B4, A4, A4S, B5, B5S, A5, 12 x 18,
11 x 17, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2,
size entry : (Max. 324 x 460 mm)
When 3,000 sheets loaded
Coated paper (Sub-scan direction is 380 mm or longer)
Custom paper*2 : (Max. 330 x 483 mm,
Min.210 x 148mm)
When 2,000 sheets loaded
B5, A5
*1 1050 only *2 C6500 only

Sub tray SRA3*2, A3, B4, SRA4*2, SRA4S*2, A4, A4S, B5, B5S, A5,
A5S*2, B6S*2, A6S*2
13 x 19*2, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11,
81/2 x 11S, 51/2 x 81/2*1, 51/2 x 81/2S*2
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16K*3, 16KS*3
Tab paper*4 : A3, B4, A4, A4S, B5, B5S,
11 x 17, 81/2 x 11, 81/2 x 11S
Custom paper*2 : (Max. 330 x 487 mm,
Min. 100 x 148 mm)
Wide paper*1 : A3, B4, A4, A4S, B5, B5S, A5,
12 x 18, 11 x 17, 81/2 x 11,
81/2 x 11S,
51/2 x 81/2, size entry : (Max.324 x
460 mm)
*1 1050 only *2 C6500 only

*4 C6500: only A4 and 81/2 x11. Operation of paper exit
with tab area at the trail edge side is not assured.
Paper weight Stacker tray 50 to 244 g/m2
Sub tray 50 to 300 g/m2
2 2
D. Maintenance
LS-501/502
E. Machine data
Power source LS-501 AC100 to 240V (DC5V is supplied from the main body)
LS-502 24V DC (supplied from the main body)
Maximum power consump- 143W or less
tion
Dimensions 785 (W) x 723 (D) x 1,020 (H) mm
Humidity 10 to 80%RH
Note
3
LS-501/502
Blank page
4
MAINTENANCE
LS-501/502
2. PERIODIC CHECK
Caution:

2.1.1 Replacing the stacker tray up down motor (M1)
Stacker tray up down motor (M1) : Every 15,000,000 prints (actual replacement cycle: every 5,000,000
prints) *1
*1 1050
B. Procedure
1. Remove the rear cover /Lw. (See P.15)
[3] [1] [4]
2. Disconnect 2 connectors [1].
3. Remove 2 screws [2] and then remove the sensor
mounting plate [3].
4. Remove 4 screws [4] and then remove the stacker
tray up down motor (M1) [5].
[2] [5] ls502fs2001c
5
Note
[5] When reinstalling the stacker tray up down
LS-501/502
motor (M1), be sure to check that the belt [2]

has been engaged with the gear [1], and then
engage it with the gear [3] before fastening
[4] the stacker tray up down motor (M1) [4].
When the belt [2] is not horizontally attached
between the gear [1] and the gear [3], make
adjustments by rotating the encoder [5] coun-
terclockwise.
[1] [3]
[2] ls502fs2002c
5. Remove 2 screws [1] and then remove the motor

[2] mounting plate [3] from the stacker tray up down
motor (M1) [2].
[3] steps in reverse.
[1]
ls502fs2003c
6
2.1.2 Replacing the paper press solenoid /3 (SD8)

LS-501/502
Paper press solenoid /3 (SD8) : Every 15,000,000 prints (actual replacement cycle: every 5,000,000 prints) *1
*1 1050
Note
When conducting this operation, be sure to bring the stacker tray down to the bottom in advance.
B. Procedure
2. Slide the guide rail [2] in the arrow-marked direc-
[2] tion to release the fixing.
2
Note
1
In this step, be careful not to release the fixing
[3] on the rear guide rail [3].
[1]
ls502fs2004c
7
3. Slant the shift unit [1] to the front side so that you
can see the upper surface of it.
LS-501/502
Note
[1] Be sure to slide the shift unit about 10 cm to
the right in advance.
Be careful that the belt [2] does not get
pushed down by the bottom of the shift unit.
[2]
4. Release the cable stopper [3] and remove the rib-
bon cable [5] from the connector [4].
[4]
[5]
[3] ls502fs2005c
Note
Slide the lock [2] of the connector [1] for the
ribbon cable in the arrow-marked direction
[1] and remove the ribbon cable [3].
When reinstalling the ribbon cable, slide the
[3]
lock in the reverse direction after inserting the
cable.
[2]
[1]
[3]
[2]
ls502fs2006c
8

6. Slide the guide rail [2] in the arrow-marked direc-
LS-501/502
tion and release the fixing.
7. Remove the belt [5] from the stopper section [4] of
the shift unit [3].
[4] [5]
[3]
2
[2]
1
[1] ls502fs2007c
9
Note
When attaching the belt [2] to the stopper
LS-501/502
[2] section [1], slide the shift unit [3] in the arrow-
marked direction and engage the stopper
[1] section with the belt.
[2]
[1]
[3]
ls502fs2008c
8. Remove the shift unit [2] through the clearance

[1] [4]
between the belts [1].
Note
When removing the shift unit [2], be careful
that the front edge of the stoppers [3] and the
[2] paper pressure arms /3 [4] do not come into
contact with the belt [1].
[4] [3] ls502fs2009c
10
9. Disconnect the connect [1].

10. Remove 2 springs [2].
LS-501/502
11. Rotate the wire saddle [5] in the arrow-marked
direction and remove it.
12. Remove 3 screws [3] and then remove paper
press solenoid /3 assy [4].
[1] [3] [5] [4]
[3]
[3] [2] ls502fs2010c
Note
When reinstalling the paper press solenoid /3
assy, be sure to insert the pin [2] of the shaft
[1] into the slit section [1] at the tip of the sole-
noid.
[2]
ls502fs2011c
11
13. Remove 2 screws [1] and then remove the sole-

[3]
noid mounting bracket [3] from the paper press
LS-501/502
solenoid /3 (SD8) [2].

[2] ls502fs2012c

Paper press solenoid /1 (SD6): Every 15,000,000 prints (actual replacement cycle: every 5,000,000 prints) *1
*1 1050
B. Procedure
1. Remove the front cover /Up, /Lw. (See P.15)
[2] [3]
3. Remove the spring [2].
[6] 4. Remove the screw [3] and then remove the paper
[4] press solenoid /1 assy [4].
Note
[5] assy, be sure to insert the actuator [6] pro-

vided at the tip of the shaft into the slit sec-
tion [5] at the tip of the solenoid.
[1] ls502fs2013c
5. Remove 2 screws [1] and then remove the sole-

[3]
noid mounting bracket [3] from the paper press
solenoid /1 (SD6) [2].
steps in reverse.
[2] [1] ls502fs2014c
12

LS-501/502
Paper press solenoid /2 : Every 15,000,000 prints (actual replacement cycle: every 5,000,000 prints) *1
*1 1050
B. Procedure
1. Remove the front cover /Up, /Lw. (See P.15)
[2] [6]
[5] 2. Disconnect the connect [1].
press solenoid /2 (SD7) [4].
[3]
Note
(SD7), be sure to insert the actuator [6] pro-
[1] [4] ls502fs2033c

steps in reverse.
2.1.5 Replacing the rear stopper solenoid (SD3)

Rear stopper solenoid (SD3): Every 15,000,000 prints (actual replacement cycle: every 5,000,000 prints) *1
*1 1050
B. Procedure
1. Remove the rear cover /Lw. (See P.15)
[5] [6] [2]
[3] stopper solenoid (SD3) [4].
Note
When reinstalling the rear stopper solenoid
[4]
(SD3), be sure to insert the actuator [6] pro-
[1] ls502fs2016c
steps in reverse.
13
3. OTHERS
LS-501/502

No Section Part name Page referred to
1 Front cover /Up P.16
2 Front cover /Lw P.16
3 Cover Rear cover /Up P.15
4 Rear cover /Lw P.15
5 Upper cover P.17
6 Wire Stacker tray up/down wire P.18
14
LS-501/502
Caution:
3.2.1 Removing/reinstalling the cover

A. Procedure
[1] [1]
cover /Up [2].
cover /Lw [4].
cover [6].
[2]
[1]
[1]
[4]
[3]
[3]
[6]
[5]
[5]
ls502fs2034c
15
4. Remove 5 screws [1] and slide the front cover /Up

[1] [1]
[2] to the upper side.
LS-501/502
5. Disconnect the connector [3] and remove the

front cover /Up [2].
[2]
[1] [1]
[3]
ls502fs2035c
6. Remove the screws [1], one each, and then

[3]
remove 3 knobs [2].
7. Loosen 2 screws [3].
8. Remove 2 screws [4] and then remove the front
[5] cover /Lw [5].
[4]
[4]
[1]
[2]
ls502fs2036c
16
9. Remove 3 screws [1] and then remove the upper

[2]
cover [2].
LS-501/502
[1]
[1]
ls502fs2037c

11. Remove 2 screws [2] and then remove the front
door [1].
steps in reverse.
[1]
[2]
ls502fs2038c
17
3.2.2 Replacing the stacker tray up/down wire

LS-501/502
Note
When conducting this operation, be sure to set the stacker tray at the home position (the upper
most position) in advance.
A. Procedure
1. Remove the rear cover /Up, /Lw. (See P.15)
[2] [1] [1] [2]
2. Remove the stacker tray up down motor (M1).
(See P.5)
remove the pulley covers [2], one each.
ls501f2c001a
18 2

remove the pulley covers [2], one each.
LS-501/502
[2] [1] [1] [2] ls501f2c002a
5. Remove the screw [1] and remove the wire retain-

[4] [3]
ing bracket [2].
6. Remove 4 screws [3] and the pulley assy [4].
7. Remove the hexagon socket screw [6] and then
[1] remove the tip [7] of the wire /1 [5].
Note
On the paper exit side, loosen the 4 screws
[3], bring down the pulley assy [4] and release
[2]
the tension of the wire /2 [5] before starting
[5] the operation.
When reinstalling it, the positions of the pulley
assy on the paper feed side and the paper exit
side become important. Be sure to check the
marked position in advance of the pulley assy
on the paper exit side.
[7]
[6]
ls501f2c003a
2 19
8. Release the winding of the wire /1 [2] from the pul-

[1] [2] [4]
ley [1].
LS-501/502
9. Remove the E-ring [3] and then remove the pulley

[1] from the shaft [4].
[3] ls502fs2027c
10. Remove the wire retaining bracket [2] from the

wire /1 [1].
[1]
Note
When installing the wire retaining bracket [2],
install it to the wire /1 [1] so that the bracket
comes to the rear side.
[2]
ls501f2c004a
11. Remove the wire /1 [2] from the pulley [1].

[1] [2]
12. Reinstall a new wire /1 following the steps 5 to 11
above in reverse.
ls502fs2028c
20 2
Note
[2]
When the 2 wires at both sides are removed
LS-501/502
at the same time, the stacker tray will come
down. So, be sure to replace the wires one at
a time (so that the remaining wire holds the
stacker tray in place.)
When attaching the pulley to the shaft, be
sure to align the groove [1] of the pulley with
the pin [2] that has been inserted into the
shaft.
Be sure to set it with the bead set portion [3]
up.
[1] [3] ls502fs2029c
When winding the wire around the pulley, be

[1] [2]
sure to wind it 8 turns [3] so that the direction
of drawing-out [1] comes to the rear panel
side [2].
The direction of drawing-out of the wire /1 is
symmetrical to that of the wire /2.
[3] ls502fs2030c
When fixing the pulley assy [1] on the paper

exit side, be sure to fix it at the same position
as it was removed from.
[1] ls501f2c005a
2 21
13. Replace the wire /2 with a new one following the

steps 5 to 12 above.
LS-501/502
14. Reinstall other parts following the steps 1 to 5 in

reverse.
3.2.3 Caution when setting models using toggle SW
Be sure to set the toggle SW on the left side of the LS

[1]
to SYS2 [2] when using C6500.
SYS1 [1]: when using 1050

SYS2 [2]: when using C6500
*Factory setting: SYS2 (C6500)
Note
When using 1050, set the toggle SW to SYS1
and execute the ISW.
[2] 15atf2c001ca
22 2
ADJUSTMENT/SETTING
LS-501/502
4.1 Adjusting the paper press solenoid /1 (SD6)
Before starting this operation, be sure to bring the stacker tray down to the bottom in advance.
A. Procedure
1. With the paper press solenoid /1 (SD6) turned on
by hand, check to see if the A section in the draw-
ing left is 1.5 to 3 mm.
Rear end
retaining
part
Paper exit guide plate

ls502to3002c
2. When not in the range of adjustment, remove the

spring, loosen the fixing screw of the paper press
solenoid /1 (SD6), and make adjustment by sliding
it from side to side so that the range of the SD
stroke becomes 6 0.5mm.
6 0.5 mm
ls502to3003c
2 23

LS-501/502
A. Procedure
1. With the paper press solenoid /2 (SD7) turned off
ing left is 66 2 mm.
ls502to3004c
2. When not in the range of adjustment, loosen the

fixing screw of the paper press solenoid /2 (SD7)
and make adjustments by sliding it up and down.
ls502to3005c

A. Procedure
1. With the paper press solenoid /3 (SD8) turned on
ing left is 50.1 1 mm.
ls502fs3006c
24 2

fixing screw of the paper press solenoid /3 (SD8)
LS-501/502
and make adjustments by sliding it from side to
side.
ls502fs3007c
4.4 Adjusting the job partition solenoid (SD2)

A. Procedure
1. With the job partition solenoid (SD2) turned on by
NG OK hand, check to see if the job partition blade [1] in
the drawing left does not protrude from the metal
frame [2].
[1]
[2]
ls502to3009c

fixing screw of the job partition solenoid (SD2) and
make adjustments by sliding it from side to side.
ls502fs3008c
25

LS-501/502
Adjustments are made when there is any discrepancy in height and slant found between the main body and
other optional devices.
A. Procedure
1. Loosen the nuts [1] at the 4 places.
2. Rotate the screws [2] at the 4 places and make
horizontal adjustments of the device.
Note
Be sure to make adjustments while taking
into consideration the height between the
main body and other optional devices.
3. Rotate the screws [2] by hand provided at the 4

places to check to see if there is any caster that is
raised.
Note
[1]
When any caster is found raised, rotate the
screw [2] with a wrench to extend the length
of the caster until it feels secure.
[2]
4. Fasten the screw [2] with a wrench and tighten up

the nut [1].
Note
ls502fs3001c
up with the screw [2] not fastened, the screw
[2] also rotates together with the nut [1], thus
resulting in an incorrect positioning.
26
4.6 Grip conveyance sensor adjustment
LS-501/502
Note
After replacing the LS control board (LSCB), be sure to conduct the following adjustments when a
shift unit abnormality appears.
A. Procedure
1. Turn ON the power of the main body.
2. Move the grip belt by hand and stop it at the posi-
tion in which the leading edge of the grip [1] is
about 4 mm from the stack exit guide plate [2].
a: approx. 4 mm
[2]
[1] ls502fs3010c
3. Rotate VR1 [1] on the LS control board (LSCB)

fully to the left.
[1] ls502fs3011c
4. Rotate VR1 [1] to the right and stop it at the posi-

tion in which LED2 [2] turns on from flashing.
Note
When LED2 is rotated too much from the
turn-on position to the flashing position,
repeat the procedure starting at Step 2.
5. After completion of adjustment, turn off and on

the power of the main body and check if the grip
stops at the position as described below:
Interval between the edge of the grip and the
[2] [1] ls502fs3012c
stack exit guide plate: 8 2 mm
2 27
LS-501/502
Blank page
28
FS-503
2006.09
Ver. 3.0
Revision history
Revision mark:
ing page.
NOTE

CONTENTS
FS-503
FS-503
OUTLINE
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Maintenance procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Replacing the intermediate roller release solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Replacing the stapler unit /Fr, /Rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3 Replacing the staples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.4 Cleaning the cut staple box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.5 Replacing the paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.2 Removing/reinstalling the sub tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.3 Removing/reinstalling the upper cover /1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.5 Removing/reinstalling the left cover /Fr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.7 Removing/reinstalling the stacker unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2.8 Removing/reinstalling the main tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2.9 Removing/reinstalling the lift wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.10 Removing/reinstalling the tray up down motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.11 Handling of the clogged stapler 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.2.12 Handling of the clogged stapler 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ADJUSTMENT/SETTING
4.1 Intermediate roller position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2 Adjusting the flat-stapling stopper position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.3 Adjusting the alignment plate position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
i
FS-503
Blank page
ii
OUTLINE
FS-503
A. Type
Type Staple-cut type multi staple device
B. Functions
(1) Functions
Straight mode Exited into the main tray with no processing made.
Shift mode Exited into the main tray after being shifted.
Sub tray mode Exited into the sub tray with no processing made.
Staple mode Exited into the main tray after being flat-stapled.
Subset staple mode Bundles of flat-stapled sheets of paper and single sheets of paper being exited
at random into the main tray.
(2) Staple
Maximum number of 100 sheets of 50 to 81 g/m2 paper

sheets to be flat-stapled (50 sheets for paper the length of which is 400 mm or longer)
(Plain paper) 60 sheets of 82 to 91 g/m2 paper
(50 sheets for paper the length of which is 400 mm or longer)
50 sheets of 92 to 130 g/m2 paper
Stapling position 1 staple at the rear (45), 1 staple at the front, and 2 staples at the center
2 1
(3) Maximum number of sheets loadable
Main tray Straight/Shift 3,000 sheets: A4, A4S, B5, B5S

FS-503
(Weighing 50 to 244 g/ 81/2 x 11, 81/2 x 11S

m2) 16K*3, 16KS*3
1,500 sheets: SRA3*2, A3, B4, SRA4*2, SRA4S*2
13 x 19*2 (straight only), 12 x 18, 11 x 17, 81/2 x 14,
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3
wide paper*1: A3, B4, A4, A4S, B5, B5S, A5,
12 x 18, 11 x 17, 81/2 x 11, 81/2 x 11S,
51/2 x 81/2,
500 sheets : A5, A5S*2, B6S*2 (straight only),
51/2 x 81/2*1, 51/2 x 81/2S*2
Tab paper*4 : A3, B4, A4, A4S, B5, B5S
11 x 17, 81/2 x 11, 81/2 x 11S
custom size (Max. 324 x 460 mm, Min.
182 x 140 mm)
Custom paper : 1050 (Max. 324 x 460 mm, Min. 182 x 140
mm)
C6500 (Max. 324 x 460 mm, Min. 148 x 148
mm)
*1 1050 only *2 C6500 only

*4 C6500: only A4 and 81/2 x11. Operation of paper exit with tab
area at the trail edge side is not assured.
Staple mode Staple sheet Set
2 to 9 150 (paper length 182 to 364mm)
75 (other than paper length 182 to 364mm)
10 to 20 50
21 to 30 30
31 to 40 25
41 to 50 20
51 to 60 15
61 to 100 10
2 2
Sub tray SRA3*2, A3, B4, SRA4*2, SRA4S*2 A4, A4S, B5, B5S, A5, A5S*2, B6S*2, A6S*2
(Weighing 50 to 300 g/ 13 x 19*2, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2*1, 51/2 x 81/2S*2
m2) 81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
FS-503
8K*3, 16K*3, 16KS*3
Tab paper*4 : A3, B4, A4, A4S, B5, B5S, 11 x 17, 81/2 x 11, 81/2 x 11S,
custom size (Max. 324 x 460 mm, Min. 182 x 140 mm)
Custom paper : 1050 (Max. 324 x 460 mm, Min. 182 x 140 mm),
C6500 (Max. 330 x 487 mm, Min. 100 x 148 mm)
Wide paper*1 : A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2 x 11,
81/2 x 11S, 51/2 x 81/2,
*1 1050 only *2 C6500 only

*4 C6500: only A4 and 81/2 x11. Operation of paper exit with tab area at the trail
edge side is not assured.
C. Type of paper
(1) Staple
Paper size SRA3*2, A3, B4, SRA4*2, SRA4S*2, A4, A4S, B5, A5
12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2*1
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16K*3
Tab paper*4 : A3, B4, A4, A4S, B5, B5S, 11 x 17, 81/2 x 11,
81/2 x 11S, custom size (Max. 324 x 460 mm, Min.
182 x 140 mm)
C6500 (Max. 324 x 460 mm, Min. 210 x 148 mm)
Wide paper*1 : A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17,
81/2 x 11, 81/2 x 11S, 51/2 x 81/2,
*1 1050 only *2 C6500 only

Applicable paper Plain paper, high-quality paper, book paper
Paper weight Main tray 50 g/m2 to 244 g/m2
D. Maintenance
Maintenance Same as the main body

Machine service life Same as the main body
2 3
E. Machine data

FS-503
Maximum power consump- 110VA

tion
Dimensions When the main tray is pulled out: 915 (W) x 656 (D) x 1020 (H) mm
When the main tray is set in: 798 (W) x 656 (D) x 1020 (H) mm
When the main tray is removed: 544 (W) x 656 (D) x 1020 (H) mm
Note
4
MAINTENANCE
FS-503
2. PERIODIC CHECK
2.1 Maintenance procedure
Caution:
2.1.1 Replacing the intermediate roller release solenoid

Intermediate roller release solenoid : Every 5,250,000 prints *1
*1 1050
B. Procedure
1. Open the front door and pull out the stacker unit.
[2]
2. Remove 2 screws [1] of the intermediate roller
release solenoid and then remove the cover 1 [2].
[1] fs503fs2057c
3. Disconnect the connector [1] and remove the wir-

[2] [1]
ing harness from the wire binding band [2].
fs503fs2058c
2 5
4. Remove 2 screws [1] and then remove the cover

[2]
2 [2].
FS-503
[1] fs503fs2059c
5. Remove 2 screws [1] and then remove the inter-

[2]
mediate roller solenoid [2].
steps in reverse.
Note
Be sure to stop the intermediate roller sole-
noid at the center of the oblong hole.
(See P.39)
[1] fs503fs2060c
6
2.1.2 Replacing the stapler unit /Fr, /Rr

Stapler unit /Fr: Every 3,000,000 prints (actual replacement cycle: every 500,000 staples)
FS-503
Stapler unit /Rr: Every 3,000,000 prints (actual replacement cycle: every 500,000 staples)
B. Pre-arrangement for replacing the stapler unit
Caution:
After moving the stapler, be sure to unplug the power cord from the power outlet.
Note
[3] [4]
Be careful not to get your hand caught in the
opening [1] of the stapler unit.
Pressing the staple side [2] and/or the clinch
[1] side [3] may cause the opening [1] to close
unexpectedly. It is very difficult to open the
opening by hand once it has closed. So, take
care that the opening does not close.
[2]
When holding the stapler unit, be sure to hold
it at both ends of the cam shaft [4].
fs503fs2030c
1. Select 2 sheets A4 originals with 1-staple at the

[1] [2]
upper right corner, make a print and then move
the stapler to the stapling position.
2. Turn OFF the power switch (SW2) and the main
the power cord from the power outlet.
4. Remove the screw [2] of the wire [1].
fs503fs2029c
1 7
5. Remove the stapler cartridges /Fr [1] and /Rr [2].

[3]
6. Remove the screws [3], one each, of the stoppers
provided in front and rear and pull further out the
FS-503
stacker unit.
steps in reverse.
[1] [2]
[3] fs503fs2005c
8
C. Removing/reinstalling the stapler unit /Fr

1. Conduct "B. Pre-arrangement for replacing the
[2] [1]
stapler unit."
FS-503
entrance roller mounting plate /Fr [2].
[1] fs503fs2031c
3. Remove 2 screws [1] and then remove the ground

[2] [3]
[2] and the metal fitting [3].
[1]
fs503fs2032c
4. Disconnect 2 connectors [1] and remove the wire

[7] [6]
binding band [2].
5. Remove the screw [3] and raise the lower section
of the stapler unit mounting plate [4] a little to
remove it from the notch [5]. And slide the upper
notch [6] to the lower side to release it from the
pin [7] and then remove the stapler unit /Fr [8]
together with the mounting plate [4].
[1]
[2]
[5] [4] [3] fs503fs2033c
9
D. Removing/reinstalling the stapler unit /Rr

1. Conduct "B. Pre-arrangement for replacing the
[1] [2]
stapler unit."
FS-503
Note
The steps given below are the removal steps
using a short driver. When using a driver of a
regular length, removal of the stapler unit /Rr
is available only when the stapler unit /Fr has
been already removed. When using a regular
length driver, be sure to remove the stapler
unit /Fr in advance by following the steps
given in "C. Removing/reinstalling the stapler
unit /Fr."
[1] fs503fs2034c

entrance roller mounting plate /Rr [2].
3. Remove 2 screws [1] and then remove the ground

[2] [3]
[2] and the metal fitting [3].
[1]
fs503fs2035c
10 1
4. Disconnect 2 connector [1] and remove the 2 wire

[6]
binding bands [2].
5. In the same procedure as the step 5 of the stapler
FS-503
/Fr, remove the screw [3] and raise the lower por-
[2] tion of the stapler mounting plate [4] a little to
[1]
remove it from the notch [5]. And then, slide it to
the lower side and remove the stapler /Rr [6]
together with the mounting plate [4].
steps in reverse.
[4]
[3]
[5] 1050fs2036c
11
E. Replacing the stapler unit

1. Conduct the following operations:
[1]
B. Pre-arrangement for replacing the stapler
FS-503
unit
C. Removing/reinstalling the stapler unit /Fr
2. Remove 3 screws [1] together with the stapler
units /Fr and Rr, and then remove the cut staple
duct [2].
[2]
fs503fs2012c
3. Remove 4 screws [1] together with the stapler

[1] [3]
units /Fr and Rr, and then remove the bracket [3]
from the stapler [2].
Note
Take note that the brackets for the stapler
units /Fr and /Rr are different in the position
[2]
where the wire binding band is attached.
fs503fs2013c
12
4. Remove 2 screws [1] and then remove the stapler

[2]
guide block [2].
FS-503
steps in reverse.
[1] fs503fs2063c
F. Checking of the stapler guide seal
Note
The pasting of the stapler guide seal is limited only to the stapler unit /Rr.
1. Conduct the following operations:

[1]
B. Pre-arrangement for replacing the stapler
unit
E. Replacing the stapler unit
2. The stapler guide seal [2] must be pasted on the
clincher side [1] of the new stapler unit /Rr.
Note
Be sure to align the end line [3] on the
clincher side [1] with the bend line of the sta-
pler guide seal [2] and paste it with no slip-
page (tolerance: 0.5 mm).
Be sure to check the guide seal to ensure it is
not damaged or soiled.
[3] [2] fs503fs2064c
13
2.1.3 Replacing the staples

Staple cartridge: Every 5,000 staples
FS-503
B. Procedure
2. Pull the stapler cartridge knob [1] in the arrow-
marked direction to remove it.
[1] fs503fs2001c
3. Hold the knob [2] of the cover [1] and open it.
[2] [1]
4. Rotate and wind up carefully the remaining refill
staples [3] in the arrow-marked direction [4] and
take it out.
[3]
Note
The refill staples are apt to break away. Be
[4] careful when handling them.
fs503fs2043c
14
5. With the refill staples [1] set as shown in the draw-

[2]
ing, place them gently in the pocket [2] of the sta-
pler cartridge.
FS-503
[1]
fs503fs2044c
6. Feed the refill staples [1] by hand to the arrow-

[4]
marked direction [2] and get the tip of the refill sta-
ples near to the stapling position [3].
Note
New refill staples are attached with a lead
[2] sheet. The tip of the refill staples can be
pulled up to the stapling position by this lead
[1] sheet.
7. Close the cover [4].

steps in reverse.
[3] fs503fs2045c
2.1.4 Cleaning the cut staple box

A. Procedure
2. Remove the screw [1] and pull out the cut staple
box [2].
steps in reverse.
[2]
fs503fs2037c
15
2.1.5 Replacing the paper exit roller

Paper exit roller /A (sponge roller) : Every 750,000 prints *1
FS-503
: Every 600,000 prints *2

*1 1050
*2 C6500
Caution:
After having lowered the main tray, be sure to unplug the power cord from the power outlet.
Note
When replacing the paper exit rollers /A (sponge roller), be sure to replace all 4 pairs of rollers (8
rollers in all).
B. Procedure
1. Push up with your fingers the actuator [1] of the
[1] tray upper limit sensor (PS2) to lower the main tray
[2].
[2] fs503fs2002c
16
3. Insert a driver into the groove of the sponge roller

[1] [1] and remove the sponge roller [1] by prizing it
open.
FS-503
fs503fs2003c
4. With each of the depressions [1] of a new sponge

roller and the shaft brought together, press the
sponge roller until it clicks to fit it in securely.
[1]
[1]
fs503fs2004c
17
3. OTHERS
FS-503

1 Cover Front cover P.19
2 Sub tray P.20
3 Upper cover /1 P.20
5 Left cover /Fr P.21
6 Rear cover P.22
7 Stacker section Stacker unit P.23
8 Main tray section Main tray P.27
9 Lift wire P.29
10 Tray up down motor P.34
11 Stapler section Handling of the clogged stapler 1 P.35
12 Handling of the clogged stapler 2 P.35
18
FS-503
Caution:

A. Procedure
1. Open the front door, remove the screw [1] and
[2] [1]
then remove the wire [2] from the door.
fs503fs2062c
2. Remove 2 screws [1] and then remove the door

support mounting plate [2] and the front door [3].
Note
The front door is heavy. Support it securely
[1] when removing it.

steps in reverse.
[3] [2] fs503fs2046c
19
3.2.2 Removing/reinstalling the sub tray

A. Procedure
1. Rotate the sub tray [1] in the arrow-marked direc-
FS-503
[7]
tion [2] and remove the ball catch [3] from the ball
[4].
2. Press the front and rear sections of the sub tray
[1] in the arrow-marked direction [5] to make it
curve a little, and detach the attaching hole [6]
from the pin [7] to remove the sub tray [1].
steps in reverse.
[6]
[5]
[1]
[4]
[2]
[3]
fs503fs2047c
3.2.3 Removing/reinstalling the upper cover /1

A. Procedure
1. Remove the sub tray.
[1] [2]
cover /1 [2].
Note
When the front door support section [3] is dif-
[3] [1] ficult to remove, slide the upper cover [2] a lit-
tle to the front side and remove it while lifting
it up.

fs503fs2048c
steps in reverse.
20

A. Procedure
FS-503
[1]
cover /2 [2].
steps in reverse.
[2]
fs503fs2049c
3.2.5 Removing/reinstalling the left cover /Fr

A. Procedure
2. Remove the screw [2], slant the upper section of
the left cover /Fr [3] and remove it while lifting it
up.
steps in reverse.
[2]
[3]
[1]
fs503fs2050c
21

A. Procedure
1. Remove 5 screws [1] and the remove the rear
FS-503
cover [2].
Note
When reinstalling it, be sure to hook the rear
cover to the 2 catches [3] provided at the
lower section.

[2]
[3] [1]
fs503fs2051c
22
3.2.7 Removing/reinstalling the stacker unit
FS-503
Caution:
Be sure to conduct this operation with 2 people.
A. Procedure
1. Remove the rear cover. (See P.22)
[2] 2. Open the front door, remove the screw [1] and
then remove the wire [2] of the door.
[1]
fs503fs2039c

4. Remove each of the cables from the 4 wiring har-
ness guides [2].
5. Remove the E-ring [3] and the shaft [4] and cut off
the coupling arm [5].
[1]
[3]
[4]
[2] [5]
fs503fs2040c
23
6. Remove the stopper screws [1], one each, pro-

[1]
vided on the rails in front and rear, pull the stacker
unit further out.
FS-503
[1] fs503fs2061c
24
7. Remove the screws [1], one each, provided on

the rails in front and rear.
8. Lift up the stacker section [2] at the specified posi-
FS-503
tions [3], release the hook of the rail [4] from the
hole [6] and remove the stacker section [2].
[3]
Caution:
Be careful of your posture when removing it.
And be sure to conduct this operation with 2
[1] people so that you do not suffer backache.
Note
When lifting up the stacker section, be sure to
hold it at the specified positions [3]. Holding
[6] other positions such as the roller shaft may
cause damage to these positions.
[5]

steps in reverse.
Note
When reinstalling the stacker section to the
[3] rail [4], be sure to check that the hooks [5]
provided at the 2 locations in front and rear, 4
locations in all, get into the attaching holes [6]
securely.
[1]
[2]
[6]
[5]
[4]
fs503fs2041c
25
Note
When reinstalling it, be sure to fully pull out
[3] the rail [1] and fasten it with the stopper
FS-503
screw [2] tentatively. And then fix the rail in

the rear with tape [3] so that the rail does not
move and contract. Doing it like this allows
you to conduct the operation smoothly.
[1] [2] fs503fs2042c
26
3.2.8 Removing/reinstalling the main tray
FS-503
Caution:
After having lowered the main tray, be sure to unplug the power cord from the power outlet.
A. Procedure
1. Push the actuator [1] of the tray upper limit sensor
[1] (PS2) up with your fingers to lower the main tray
[2].
the power cord of the main body from the power
outlet.
[2] fs503fs2016c
27

[2]
4. Lift up the main tray [2] to unhook the up/down
stay [3], and remove the main tray [2].
FS-503

steps in reverse.
[3] [1] fs503fs2017c
28
3.2.9 Removing/reinstalling the lift wire
Note
FS-503
The following replacement procedure of the lift wire shows the steps taken on the rear side. The
figuration and the winding of wires on the front side are symmetrical to those on the rear side.
The brackets of the lift wire are stamped with "F" on the front side and "R" on the rear side. Be
careful not to confuse one with the other.
A. Procedure
1. Push the actuator of the tray upper limit sensor
(PS2) up with your fingers to lower the main tray.
[1] 2. Remove the following parts.
Main tray (See P.27)
[1] Left cover /Fr (See P.21)
Front door (See P.19)
3. Remove the screws [1], two each, and then
remove the tray stay covers /Fr [2] and /Rr [3].
[3] [2] fs503fs2038c
4. Disconnect the connector [1], remove 6 screws

[1] [2] and then remove the gear box [4] together with
the tray up down motor [3].
[3]
Caution:
When the gear box is removed, the main tray
will fall down. So, be sure to support the tray
by hand when removing the gear box.
[4]
[2] fs503fs2018c
29
5. Remove 2 screws [1] and then remove the wire

mounting plate [3] of the lift wire /Rr [2] from the lift
stay [4].
FS-503
[4]
[2]
[1]
[3]
fs503fs2019c
6. Loosen 2 screws [2] of the belt tensioner [1].
[1]
[2]
fs503fs2020c
30

[5] [2] and the lift pulley /Lw [3] to remove the lift wire
/Rr [4].
FS-503
Note
[3] When removing the gear [2] and the lift pulley
[3], be careful that the pin [5] does not come
off and get lost.
[1] [2] [5]
[4]
fs503fs2021c
8. Tentatively fasten the wire mounting plate [2] of

[3]
the new lift wire /Rr [1] to the lift stay [3] with the 2
screws [4].
[4]
Note
Be sure to install the lift wires placing the
[2] shorter one below the longer one.
9. Fasten the new lift wire /Rr [1] with the wire end [6]
of the lift pulley /Lw [5] and insert it into the shaft.
And rotate the lift pulley /Lw [5] and wind it 6 turns
clockwise from inside to outside around the lift
[1] pulley /Lw [5] with no slack, and then insert the lift
[5]
pulley /Lw [5] fully deep into the shaft so that it
coincides with the pin [7].
[7]
[6] fs503fs2022c
31
10. With the lift wire /Rr [1] hooked to the lift pulley /
Up [2], wind it 2 turns counterclockwise from
inside to outside around the lift pulley /Lw [3] with
FS-503
no slack and then fasten it with the wire end [4].
[2]
[1]
[4]
[3]
fs503fs2023c
11. Insert the pin [1] and the gear [2] into the shaft,
and fasten them with the E-ring [3].
[3]
[2]
[1]
[3]
[2]
fs503fs2024c
32
12. Use a tension gauge or a spring balance to pull

the belt tensioner [1] with a specified force A and
[1] tighten it up 2 screws [2].
FS-503
Specified value: A = 2.5 0.1 kg
[2]
fs503fs2025c
13. Loosen 2 screws [2] of the wire mounting plate [1]

[4] [5] [3] [2] [1]
on the front side, press down the lift stay [3] to
bring it to a horizontal position, and tighten up 2
screws [5] of the wire mounting plate [4] on the
rear side and 2 screws [2] on the front side, that
is, 4 screws in all.
Note
Check to see if the lift stay [3] is kept in a hor-
izontal position. If it is on the slant, an unnec-
essary load may be applied onto the gear,
thus causing damage to it.
[2]
[5] fs503fs2026c
steps in reverse.
Note
When reinstalling the covers, be sure to rotate
the tray up/down motor counterclockwise as
seen from above to raise the lift stay about 12
cm before installing each cover. Since the lift
stay comes down lower than the normal oper-
ating range due to the lift gear box being
removed, it is inevitably necessary to raise
the lift stay to install it without the left cover /
Fr and the rear cover hitting against the up/
down stay.
33
3.2.10 Removing/reinstalling the tray up down motor

A. Procedure
FS-503
[1] [3]
2. Disconnect the connector [1], remove 4 screws
[2] and then remove the tray up down motor [3].
Note
When reinstalling it, make sure that the belt
[4] is set correctly to the gears [5] and [6].

steps in reverse.
[2]
[4]
[6] [5]
fs503fs2027c
34
3.2.11 Handling of the clogged stapler 1

A. Procedure
1. Remove the stapler cartridge.
FS-503
Note
[1] When the stapler cartridge cannot be
removed, conduct the initial operation by
turning ON and OFF the power switch (SW2)
[3]
of the main body.
[2] When removal of the stapler cartridge is not
possible even after the initial operation, con-
duct "3.2.12 Handling of the clogged stapler
fs503fs2052c
2."
2. Press the release button [1] and open the staple

cover [2].
3. Remove the unnecessary staples [3].
4. Close the staple cover [2].
steps in reverse.
3.2.12 Handling of the clogged stapler 2

A. Procedure
[3] [4] Caution:

Be careful not to get your hand caught in the
opening [1] of the stapler unit. Pressing the
staple side [2] and/or the clinch side [3] may
[1] cause the opening [1] to close unexpectedly.
It is very difficult to open the opening by hand
once it has closed. So, be careful not to close
[2] it. When holding the stapler unit, be sure to
hold it at both ends of the cam shaft [4].
When conducting the operation, be sure to
wear protective gloves.
When conducting the operation, be careful
fs503fs2053c not to get the glove and/or your hand caught
in the gear.
35
1. Remove the stapler unit. (See P.7)

[3] [2]
2. Remove 2 nuts [1] and then remove the clinch
protective plates /1 [2] and /2 [3].
FS-503
[1]
fs503fs2054c
3. Remove the clogged staples.

[3]
Note
When reinstalling it, place the holes [2] of the
2 clinch metal fittings [1] one upon the other
[2] so that the tip [3] of the clinch presser is
[4] engaged to the depression [4] of the clinch
metal fitting.
[1]
fs503fs2055c
4. When the clogged staples cannot be removed,

rotate the gear [1] of the stapler motor shaft and
the gear [2] that comes into contact the motor
gear to open the opening [5] until the pin [3] at the
tip of the stapling arm comes to the bottom of the
[5]
[6] slit [4].
[4]
Caution:
[3] Considerable force is required to rotate the gear.
Be sure to wear gloves not to get injured.
[2] [1] fs503fs2056c
Note
The gear can be rotated in whichever direc-
tion is easiest.
5. Remove the stapler cartridge [6] and then remove the

unnecessary staples from the stapler cartridge.
(See P.35)
steps in reverse.
36

When the FNS control board (FNSCB) is replaced, be
FS-503
[2].
Note
Setting of the SW3 [3] should be the same as
that of the old FNSCB. (See P.640 in Field
Service for the main body.)
[1]
[2] [3]
fd501fs2077c
Note
tion.
A
fd501fs2078c
2 37
FS-503
Blank page
38
ADJUSTMENT/SETTING
FS-503
4.1 Intermediate roller position adjustment
Conduct this adjustment when paper gets jammed in the intermediate roller in the stacker during paper convey-
ance.
A. Procedure
[1] 1. Open the front door and pull out the stacker unit.
2. Remove the rail stopper screws [1], one each pro-
vided in front and rear, and pull further out the
stacker unit.
[1] fs503fs3002c
2 39
3. Check to see if the clearance between the mount-

[2] [1]
ing plate [2] of the intermediate roller /Up [1] and
FS-503
the intermediate roller /Lw [3] is at a standard

value.
Standard value: A = 4.5 0.5 mm
A
When the clearance is not at a standard value,
conduct step 4 and the succeeding steps for
adjustment.
4. Raise up the intermediate roller and insert a thick-
ness gauge of 4.5 mm between the mounting
plate [2] of the intermediate roller /Up [1] and the
intermediate roller /Lw [3].
[3] fs503fs3020c
Note
Be careful not to let the thickness gauge drop
into the stacker. (Be sure to fix it with tape.)
Make sure that there is no raised section
found in the thickness gauge so that the
clearance is to be accurate.
5. Loosen the screw [1], slide the positioning plate

[2] to the lower side until it hits against the rotating
lever [3], and tighten up the screw [1].
6. Remove the thickness gauge inserted in Step 4.
7. Conduct the measurement in the step 3. When
the value obtained is not the stipulated one,
repeat the steps 4 to 6.
[3] 8. After completion of adjustment, make a print and
check to see if a jam occurs.
steps in reverse.
[1] [2] fs503fs3021c
40
4.2 Adjusting the flat-stapling stopper position

In the flat-stapling mode, adjustments are made when the distance from the edge of paper to the stapling posi-
FS-503
tion is not within the standard value, or when it is on a slant.
Note
When making adjustments, be sure not move the stapler by hand. (This may cause the teeth of the
belt and the gear to jump.)
A. Procedure
1. Conduct the following in the output check of the I/
[1] [2]
O check mode in the service mode.
72-31 (Stapler movement motor home posi-
tion search)
72-78 (Alignment motors /Fr and /Rr home
position search)
72-42 (End stopper motor stopper release)
3. Open the front door and remove the screw [2] of
the wire [1].
fs503fs3008c
41
4. Pull out the stacker unit, remove the rail stopper

[1]
screws [1], one each, in front and rear and pull the
stacker unit further out.
FS-503
[1] fs503fs3002c
42
5. Loosen the screws [2], one each, of the 4 flat-sta-

pling stopper [1] and make adjustments of the
positions of the 4 flat-stapling stoppers.
FS-503
Note
With the paper [3] inserted, be sure to check
[4] to see if the paper is on a slant and that all of
the 4 flat-stapling stoppers are in contact with
the edge [4] of paper.
When the stopper is not seen clearly, be sure
[3]
to adjust it after removing the guide plate
[1] assembly [5].
[5] [1] [3]
[2] fs503fs3009c
43
6. Conduct flat-stapling to check to see if it is within

the standard value.
Standard value: A = 9.5 2mm
FS-503
The line [1] connecting the 2 staples is paral-

lel to the edge of paper.
When the value is not within the standard
[1] value or the line is not parallel to the edge of
A
paper, repeat the steps 1 to 6 above.
fs503fs3004c
steps in reverse.
4.3 Adjusting the alignment plate position

Conduct this adjustment operation when the slippage in the bundle of paper while in stapling and the uneven
paper exit while in non-stapling cannot be adjusted by conducting "Stapling center position adjustment" and
"Paper width adjustment" in the service mode.
Note
After completion of this adjustment, be sure to conduct "Stapling center position adjustment" and
"Paper width adjustment" in the service mode.
A. Procedure
1. Conduct the alignment motors /Fr and /Rr home
[1] [2]
position movement in the output check 72-78 of
the I/O check mode in the service mode.
2. Turn OFF the main power switch (SW1) of the
main body, and unplug the power cord of the
main body from the power outlet.
3. Open the front door and remove the screw [2] of
the wire [1].
fs503fs3010c
44
4. Pull out the stacker unit, remove the rail stopper

[1]
screws [1], one each, in front and rear and pull the
stacker unit further out.
FS-503
[1] fs503fs3005c
45
5. Loosen 2 screws [1] and check to see if the dis-

B A [2]
tance from the front side of the side plate [2] in the
rear to the paper side of the alignment plate /Rr [3]
FS-503
is within the standard value A, and then tighten

the screws [1].
Standard value: A = 17.9 +1.0/ -0.0 mm
Note
Check the alignment plate /Rr to see if it is on
a slant.
6. Loosen the 2 screws [4] and check to see if the

[3]
distance between the alignment plate /Rr [3] and
[5] [4] [1] fs503fs3006c
the inner face on the paper side of the alignment
plate /Fr [5] is within the standard value B, and
then tighten the screws [4].
Standard value: B = 376 0 mm
-0.5
7. Move the staple home position using I/O check

mode 72-31 in service mode, insert a thick paper
or similar sheet, and check the angle of the rear
end stopper and the alignment plate.
Note
Move the alignment plates with your hand
until the paper width space is created
between them, and make sure there is no
improper gap at the upper and lower side of
the alignment plates.

steps in reverse.
46

Adjustments are made when there is any discrepancy in height and slant found between the main body and
other optional devices.
FS-503
A. Procedure
1. Loosen the nuts [1] provided at the 4 places.
2. Rotate the screws [2] provided at the 4 places to
make horizontal adjustments of the device.
Note
into consideration the heights of the main
body and other optional devices.

raised.
Note
When there is any caster found raised, rotate
the screw [2] with a wrench to extend the
length of the caster until you can get a feeling
of secure contact.
4. Fasten the screw [2] with a wrench and tighten up

[1]
the nut [1].
Note
[2]
up with the screw [2] not fastened, the screw
[2] may also rotate together with the nut [1],
thus resulting in an incorrect positioning.
fs503fs3007c
47
FS-503
Blank page
48
FS-607
2006.09
Ver. 1.0
Revision history
Revision mark:
ing page.
NOTE

CONTENTS
FS-607
FS-607
OUTLINE
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Maintenance procedure of the conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Replacing the paper exit roller (sponge roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Replacing the intermediate transfer roller (sponge roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Maintenance procedure of the stacker section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.1 Replacing the paper assist roller (sponge roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Maintenance procedure of the stapler section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Removing/reinstalling the stapler unit cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Replacing the stapler unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. OTHER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Items not allowed to be disassembled and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.4 Removing and reinstalling the rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.5 Removing/reinstalling the left cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.6 Removing/reinstalling the main tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.7 Replacing the lift wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.8 Removing/reinstalling the stacker unit cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.9 Removing/reinstalling the stacker unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.10 Removing/reinstalling the paper exit unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ADJUSTMENT/SETTING
4.1 Adjusting the bypass gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2 Shift position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.3 Adjusting the paper exit solenoid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.4 Adjusting the mounting position of the paper exit arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.5 Adjusting the mounting position of the alignment plate /Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.6 Adjusting the mounting position of the alignment plate /Lw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.7 Staple position adjustment (flat-stapling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.8 Staple position adjustment (flat-stapling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.9 Stapler vertical position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.10 Folding stopper tilt adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.11 Adjusting the folding pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.12 Adjusting the tri-folding position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
i
FS-607
Blank page
ii
OUTLINE
FS-607
A. Type
Type Multi folding multi stapling device
B. Functions
(1) Functions
Non-sort mode Exited to the main tray with no processing made.

Sort/group mode Exited to the main tray after being shifted for every copy.
Sub tray mode Exited to the sub tray with no processing made.
Stapling mode Exited to the main tray after being stapled.
Saddle stitching mode Exited to the booklet tray with the paper folded into two after being stitched and
folded at the center of the paper.
Folding mode Exited to the booklet tray with the paper folded into two at its center.
Tri-folding mode Exited to the booklet tray after being overlapped up to 3 sheets and being tri-
folded.
(2) Stapling
Max. flat-stapling capacity 50 sheets of 64 to 80 g/m2 (plain paper, high-quality paper),30 sheets (color
paper, coated paper)
30 sheets of 81 to 105 g/m2 (plain paper, high-quality paper),16 sheets (color
Up to 2 sheets of 200g/m2 can be added unless the total number of sheets
exceeds the above capacity.
staple position Front parallel / back 45 1 position diagonally, 2 positions
at the center
Max. saddle stitching 20 sheets of 64 to 80 g/m2
capacity 20 sheets of 81 to 105 g/m2 (Plain paper, high-quality paper), 16 sheets (color
Up to 2 sheets of 200g/m2 can be added unless the total number of sheets
exceeds the above capacity.
staple position variable (128 to 168mm)
(3) Folding
Max.Folding 3 sheets of 64 to 105 g/m2 paper

Max.Tri-folding 3 sheets of 64 to 80 g/m2 paper
1 sheet of 81 to 105 g/m2 paper
1
(4) Max. paper capacity
Main tray Non-sort mode, 2500 sheets: A4, A4S, B5, B5S
(Weighing 80g/m2)
FS-607
sort/group mode 81/2 x 11, 81/2 x 11S

16K, 16KS
1500 sheets: A3, B4, SRA4S,
12 x 18, 11 x 17, 81/2 x 14,
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K
500 sheets: A5, A5S *1, B6S *1
51/2 x 81/2S *1
*3
Tab paper : A4, 81/2 x 11
Custom paper : Max. 314 x 458mm, Min.*2 182 x 148
mm
Stapling mode Max. 1000 sheets
No. of sheets per stapling Size in the sub The others
scan direction is
418mm or longer
2 to 9 50 copies 100 copies
Booklet tray Saddle stitching Size in the sub scan direction is 299 mm or longer : 15
(Weighing 80g/m2) mode copies in 5 sheets of saddle stitching
other than the above : 20 copies in 5 sheets of saddle
stitching
Folding mode Size in the sub scan direction is 299 mm or longer : 25
copies in 3 sheets of folding
other than the above : 33 copies in 3 sheets of folding
Tri-folding mode 50 copies in 1 sheet of folding
Sub tray 100 sheets : SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S,
(Weighing 80g/m2) A6S
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Tab paper*3 : A4, 81/2 x 11
Custom paper : Max. 330 x 487mm, Min. 100 x 148 mm
*1 Non-sort mode only

*2 Non-sort mode is 128 x 148 mm
2
C. Type of paper
(1) Stapling mode
FS-607
Paper size A3, B4, SRA4S, A4, A4S, B5, B5S, A5
12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Tab paper*1 (A4, 81/2 x 11)
Custom paper (Max. 314 x 458 mm, Min. 182 x 148 mm)
Applicable paper Plain paper, high-quality paper, color paper, coated paper (same as the main
body)
(2) Saddle stitching mode
Paper size A3, B4, SRA4S, A4S

12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11S
8K
Applicable paper Plain paper, high-quality paper, color paper, coated paper
(3) Folding mode
Paper size SRA3, A3, B4, SRA4S, A4S

12 x 18, 11 x 17, 81/2 x14, 81/2 x11S,
8K
(4) Tri-folding mode
Paper size A4S

81/2 x11S
D. Maintenance

3
E. Machine data
Power source 24/5VDC (supplied from the main body)

FS-607

tion
Dimensions When the main tray is pulled out: 790.5 (W) x 656 (D) x 990 (H) mm
When the main tray is set in: 674.5 (W) x 656 (D) x 990 (H) mm
Note
4
MAINTENANCE
FS-607
2. PERIODIC CHECK
Caution:
Be sure to unplug the power cord of the main body from the power outlet.

2.1.1 Replacing the paper exit roller (sponge roller)
Paper exit roller (sponge roller): Every 200,000 prints
Note
When replacing the paper exit rollers /A (sponge rollers), be sure to replace all 5 pairs of rollers (10
rollers in all).
5
B. Procedure
1. Turn ON the main power switch (SW1) and the
power switch (SW2) of the main body.
FS-607
2. Push up the actuator [1] of the main tray upper

limit sensor (PS2) with your finger, and then lower
the main tray [2].
3. Turn OFF the SW1 and the SW2 of the main body,
and then unplug the power cord of the main body
from the power outlet.
[1] [2]
15vlf2c001na
6

[1] and remove the sponge roller by prizing it
[1]
open.
FS-607
15jkf2c002na

[1]
15jkf2c003na
7
2.1.2 Replacing the intermediate transfer roller (sponge roller)

Intermediate transfer roller (sponge roller): Every 400,000 prints (actual replacement cycle: every 200,000
FS-607
prints)
Note
When replacing the intermediate transfer rollers (sponge rollers), be sure to replace all 2 pairs of
rollers (4 rollers in all).
B. Procedure
2. Remove 2 screws [1] and the bearing [2], and
then remove the shaft of the intermediate transfer
roller [3].
[2]
[1]
[3]
15jkf2c004na

[1]
[1] and remove the sponge roller by prizing it
open.
15jkf2c005na
8

FS-607
Note
[1]
When installing the intermediate transfer
roller, be sure to insert the pin at the rear of
the shaft of the intermediate transfer roller
into the groove.
15jkf2c006na
9
2.2 Maintenance procedure of the stacker section

2.2.1 Replacing the paper assist roller (sponge roller)
FS-607

Paper assist roller (sponge roller): Every 400,000 prints
B. Procedure
2. Pull out the stacker unit.
3. Open the paper assist section [1], and then lift up
the paper assist roller [2].
4. Remove the C-clip [3], and then remove the paper
assist roller [2].
steps in reverse.
[1]
[3] [2] 15jmf2c001na
10
2.3 Maintenance procedure of the stapler section

2.3.1 Removing/reinstalling the stapler unit cover
FS-607
Caution:
Be careful not to let FS fall down when removing FS from the main body and pulling out the
stacker unit from FS. It may cause the injury.
A. Procedure

2. Pull out the stacker unit [1].
[1] 15jmf2c002na
3. Remove 2 screws [1] from the rail stopper, and

[1] then pull out the stacker unit [2] further.
Note
Be sure to place a support [3] under the
stacker unit to prevent FS from falling down.
[1]
[2]
[3] 15jmf2c003na
11
4. Remove 5 screws [1], and then remove the stapler

unit cover [2].
FS-607
steps in reverse.
[1]
[2]
15jmf2c004na
2.3.2 Replacing the stapler unit
Note
The stapler unit consists of the clincher section and the stapler section.
Never move the clincher section and the stapler section in the horizontal direction manually.
Otherwise, it may cause the timing belt skipping.
After the reinstallation, be sure to adjust the stapler position in the vertical direction.
(See P.51)

Stapler unit: Every 1,000,000 staples (actual replacement cycle: every 200,000 staples)
B. Procedure
1. Enter the service mode and select [State Confir-
[2] [1] [3]
mation]- [I/O Check Mode]. Perform the output
code 72-32 : Stapler movement motor (M11) (A4,
1-stapling position). Then turn OFF the main body.
3. Pull out the stacker unit, and then remove the sta-
pler unit cover.
(See P.11)
4. Disconnect the connector [1] and remove the
screw [2], and then remove the flat-stapling stop-
per release unit /Fr [3].
5. Enter the service mode and select [State Confir-
mation]- [Output check]. Perform the output code
15jmf2c005na
72-31. Then turn OFF the main body.
12
6. Remove the screw [1], the ground [2], and the

[5]
clamp [3].
7. Remove 4 screws [4], and then remove the
FS-607
clincher /Fr [5] and disconnect the connector [6].
[6] [4]
[1]
[3] [2]
15jmf2c006na
8. Remove the screw [1] and then remove the flat-

[2] [1]
stapling stopper release unit /Rr [2].
9. Disconnect the connector [3] on the back of the
flat-stapling stopper release unit /Rr [2], and the
remove the wiring harness from the clamp [4].
[3] [4]
15jmf2c007na
13
10. Remove 4 screws [2] from the clincher /Rr [1], and
[2]
then remove the ground [3].
FS-607
[1] [3] 15jmf2c008na
11. Remove 2 screws [1] and the ball bearing mount-

[3]
ing plate [2], and then rotate and remove the
clincher /Rr [3] and disconnect the connector [4].
Note
Be careful not to lose the ball bearing stopper
spring [5] and the ball.
[4]
[5] [1]
[2] 15jmf2c009na
12. Remove the cartridge from the stapler.

[2]
13. Remove 4 screws [2] from the stapler /Fr [1] and
the screw [3] from the ground, and then remove
[1]
the stapler /Fr [1] and disconnect the connector
[4].
[2]
[3] [4] 15jmf2c010na
14

mounting plate [3] from the stapler /Fr [2].
FS-607
[1] [3] [2] 15jmf2c011na
15. Remove 2 screws [3] from the sensor cover [2] of

[1]
the stapler /Rr [1], and then remove the screw [4]
from the ground and disconnect the connector
[5].
[2] Note
When installing the sensor cover [2], be sure
to keep the wiring harness out of the stapler
rotation home sensor (PS13) [7] and be care-
ful not to let the gear bite it.
[5]
[3] [4] [6]

15jmf2c012na
16. Remove 4 screws [1], and then remove the stapler

[1]
/Rr [2] and disconnect the connector [3].
[2]
Note
When removing the stapler /Rr [2], be sure not
to damage PS13 [4].
[1]
[4] [3]
15jmf2c013na
15

mounting plate [3] from the stapler /Rr [2].
FS-607
steps in reverse.
[3] [1] [2] 15jmf2c014na
16
Field Service Ver1.0 Sep.2006 3. OTHER PARTS
3. OTHER PARTS
FS-607
A. The screw not allowed to be removed in the folding stopper
There is a screw in the folding stopper, that is not allowed to be removed.
[1]
15jmf2c017na
[1] The screw not allowed to be removed in the folding stopper
Note
For ease of understand, the position of the folding stopper is shown lower than the actual position
in the illustration.
(2) Reason
The tilt adjustment of the folding stopper should be made at the slide shaft of the folding stopper. (See P.54)
Never loosen the screw not allowed to be removed in the folding stopper because the tilt of the folding stopper
may be changed and the adjustment reference in the slide shaft may be misaligned if the screw is loosen.
17
3. OTHER PARTS Field Service Ver1.0 Sep.2006

FS-607
1 Cover Upper cover /1 P.19

3 Front door P.20
4 Rear cover P.20
5 Left cover P.21
6 Main tray section Main tray P.22
7 Lift wire P.23
8 Stacker section Stacker unit cover P.29
9 Stacker unit P.30
10 Transfer section Paper exit unit P.32
18

FS-607
A. Procedure
1. Remove 2 caps [1].
[1]
2. Open the front door [2] and remove the 5 screws
[3] [3], and then remove the upper cover /1 [4].
steps in reverse.
[2]
[3] 15jkf2c012na
Note
Remove optional PI if it is installed.
A. Procedure
1. Remove the upper cover /1. (See P.19)
[3] 2. Open the front door [1].
[4]
3. Remove 2 screws [2] and pull out the sub tray [3],
and then remove the upper cover /2 [4].
[1]
steps in reverse.
[2] 15jkf2c013na
19

A. Procedure
FS-607
[3] 2. Remove 2 screws [3] from the lower hinge plate

[1] [2], and then remove the front door [1].
steps in reverse.
[2]
15jkf2c034na
3.3.4 Removing and reinstalling the rear cover

A. Procedure
1. Remove 6 screws [1], and then remove the rear
cover [2].
steps in reverse.
[1]
[1]
Note
When reinstalling the rear cover, be sure to
[3] [4] hook the notch [3] of the rear cover on the
prong [4] of the frame.
[2]
15jkf2c035nb
20
3.3.5 Removing/reinstalling the left cover

A. Procedure
FS-607
[1]
2. Remove 3 screws [1], and then remove the left
cover [2].
steps in reverse.
[2] 15jkf2c036na
21
3.3.6 Removing/reinstalling the main tray

FS-607
Caution:
After opening the main tray, be sure to unplug the power cord of the main body from the power
outlet.
A. Procedure
1. Push up the actuator [1] of the main tray upper

limit sensor (PS2) with your finger, and then open
[1]
the main tray [2].
2. Turn OFF the main power switch (SW1) and the
sub power switch (SW2) of the main body, and
then unplug the power cord of the main body from
the power outlet.
[2]
15jkf2c014na
3. Remove 2 screws [1] from the main tray.

[2]
4. Lift up the main tray [2] and unhook the main tray
from the lift stay [3], and then remove the main
tray [2].
steps in reverse.
[1]
[3]
15jkf2c015na
22
3.3.7 Replacing the lift wire
FS-607
Caution:
When the main tray lift motor is removed, the main tray may fall down. When removing the main
tray lift motor, be sure to support the main tray with your hand.
Note
The following procedure for replacing the lift wire shows the examples on the rear side. The con-
figuration and winding of the wires on the front side are symmetrical to the rear side.
The front and rear lift wires are marked as "F" and "R" on their mounting plates respectively. Be
sure to check it when reinstalling the lift wires.
A. Procedure
[3] [4]
Left cover (See P.21)
Front cover (See P.20)
2. Remove 5 screws [1] to remove the reinforcing
metal [2], and then remove the wiring harness
from 3 clamps [3] and disconnect the connector
[4].
[2] [1] 15jmf2c015na
23
3. Remove 5 screws [1], and then remove the lift

[2] [1]
motor unit [2].
FS-607
Caution:
When the lift motor assy [2] is removed, the
main tray may fall down. When removing the
lift motor assy, be sure to support the main
tray with your hand.
15jkf2c017na
4. Remove 2 screws [1], and then remove the wire

mounting plate [3] of the rear lift wire [2] from the
lift stay [4].
[2]
[1]
[3]
[4]
15jkf2c018na
24
5. Loosen 2 screws [2] on the belt tensioner [1].
FS-607
[2]
[1]
15jkf2c019na
6. Remove the E-ring [1], the gear [2], and the lift
pulley /Lw [3], and then remove the lift wire [4].
[5]
[3]
Note
When removing the lift pulley /Lw, be sure not
to let 2 pins [5] fall down.
[4]
[1] [2]
15jkf2c020na
25
7. Tighten the wire mounting plate [1] of the new lift

wire [4] on the lift stay [2] with 2 screws [3] tempo-
rarily.
FS-607
Note
The lift wire [4] should be placed with the
short side [5] to the bottom and the long side
[6] to the top.
[6]
[2]
[4]
[1]
[5] [3]
15jkf2c021na
8. Fasten the wire end of the lift wire with the inner
wire end hole of the lift pulley /Lw [1]. Then, draw
the lift wire through the notch [2] and wind it a little
less than 5 turns from inside to outside around the
lift pulley with no slack, and then insert the lift pul-
ley /Lw [1] into the shaft so that it coincides with
[3] the pin [3].
[1]
[2]
15jkf2c022na
26
9. Insert the up/down pulley [1] wound around with

[2] [1] [4] [3]
the wire into the shaft so that the pin [3] that has
been inserted into the shaft [2] in advance is set to
FS-607
the groove [4] of the pulley.
15vlf2c009na
10. Hook the lift wire on the lift pulley /Up [1]. Then,
wind the lift wire 2 turns from inside to outside
[1] around the lift pulley Lw [2] with no slack, draw the
lift wire through the notch and fasten it with the
wire end hole [3].
[3] Note
Be sure to wind the lift wire on the lift pulley /
UP without the short side (the side wound in
advance) and the long side (the side wound
subsequently) are overlapped.
[2]
15jkf2c023na
11. Insert the pin [1] and the gear [2], and then fasten
it with E-ring [3].
[1]
[2]
[3] 15jkf2c024na
27
12. Use a tension gauge or spring balance to pull up

the belt tensioner [1] with a standard force "A" [3]
and fasten it with the 2 screws [2].
FS-607
Standard value [3]: A = 2.5 0.25 kg
[3]
[2]
[1]
15jkf2c025na
13. Loosen the 2 screws [2] on the wire mounting

[2] plate [1] at the front to push down the lift stay [3]
to the horizontal position, and then remove 4
screws [2] and [5] from both the front and the rear.
Note
Be sure to check the lift stay [3] is in the hori-
[1]
zontal position. If it is in the tilt position, the
main tray lift motor (M3) or the gear may be
damaged due to the excessive force.

[3]
[4] [5] steps in reverse.
15jkf2c026na
28
3.3.8 Removing/reinstalling the stacker unit cover

A. Procedure
FS-607
[2]
stacker unit cover [2].
steps in reverse.
[1] 15jmf2c016na
29
3.3.9 Removing/reinstalling the stacker unit

FS-607
Caution:
Be sure to conduct this operation with 2 personnel.
Be careful not to let FS fall down when removing FS from the main body and pulling out the
stacker unit from FS. It may cause the injury.
A. Procedure
[1] [2]
Booklet tray
Front cover (See P.20)
2. Remove FS from the main body.
3. Pull out the stacker unit.
4. Disconnect 3 connectors [1] (CN22, CN23, CN24)
from the relay board (RB) [2] on the back of the
stacker unit.
5. Remove the wiring harness from the 4 clamps [3].
[3]
a04df2c001ca
6. Remove the C-clip [1] and the shaft [2], and then
[2] [1]
separate the coupling arm [3].
[3] 15jkf2c028na
30

then pull out the stacker unit [2] further.
FS-607
Note
[1] Be sure to place a support [3] under the
[2]
[1]
[3] 15jkf2c029na
8. Remove 2 screws [1], and then lift up the stacker

[4] unit [2] and remove it from the guide rails [3].
[3]
Note
Be careful of your posture in order not to
[5]
throw out your back when removing it.
[1]
steps in reverse.
Note
[2]
When reinstalling the stacker unit [2] to the
guide rails [3], be sure to check that the
hooks [4] are inserted into the mounting holes
[5] [5] securely.
[3]
[4] [1]
15jkf2c030na
31
3.3.10 Removing/reinstalling the paper exit unit

A. Procedure
FS-607
[2] Remove the upper cover /1 or optional PI

(See P.19)
Upper cover /2 (See P.19)
2. Remove 4 screws [1], and then remove the main
paper exit cover [2].
[1]
15vlf2c014na
3. Remove the screw [3] from the paper exit open/

close link [2] of the paper exit unit [1].
[2]
[3]
[1]
15jkf2c031na
4. Remove the clamp [1], the screw [2] securing the

[4] [1] [2]
ground wire, 2 connectors [3] and 3 screws [4]
from the clamp.
[3] 15jkf2c032na
32
5. Remove the E-rings [1], 1 each, and the bearings,

[1] [2]
1 each, from both the front and the rear, and then
remove the paper exit unit [3].
FS-607
steps in reverse.
[2] [1]
[3]
15jkf2c033na
33

When the FNS control board (FNSCB) is replaced, be
FS-607
[2].
[1]
[2]
a04df2e001ca
Note
tion.
A
fd501fs2078c
34
ADJUSTMENT/SETTING
FS-607
4.1 Adjusting the bypass gate
Conduct this adjustment when the paper gets jammed in the bypass gate.
A. Procedure
2. Pull out the stacker unit [1].
then pull out the stacker unit further.
[2]
Note
Be sure to place a support [3] under the
[1]
[2]
[3] 15jkf3c001na
4. Open the bypass transfer guide plate [1].

[2]
5. Check to see if the clearance between the bypass
gate [2] and the bypass transfer plate [3] is within
[1] a standard value when the bypass gate solenoid
(SD5) turns OFF.
When the value is not within the standard value,
perform the following adjustment.
mm [3]
0.5
.2
A=3
[2]
15jkf3c002na
35
[3] [2] [1]

6. Remove the rear cover (See P.20)
7. Disconnect all connectors [2] from the FNS con-
trol board (FNSCB) [1], and then remove the wir-
FS-607
ing harnesses from the clamp [3].

8. Release 8 board supports [4] and remove FNSCB
[1] from the board mounting plate [5].
[4] [4] [5]

a04df2c002ca
9. Remove 6 screws [1], and then remove the board

[2]
mounting plate [2].
[1]
a04df2c003ca
10. Loosen 2 screws [2] on the bypass gate solenoid

[4] A= (SD5) [1], and then, by referring to the markings
3.2
[5], adjust the position of SD5 so that the clear-
0.5
mm ance between the bypass gate [3] and the bypass
[3] transfer plate [4] gets to the standard value when
SD5 turns OFF.
[2] Standard value: A = 3.2 0.5 mm
steps in reverse.
[5]
[1] 15jkf3c005na
36
4.2 Shift position adjustment

Conduct this adjustment when the shift amount of the paper exited to the main tray is not within a standard
FS-607
value (30 mm).
A. Procedure
Remove the upper cover /1 (See P.19)
2. Turn ON the main body. And then enter the serv-
ice mode and select [State Confirmation]- [I/O
Check Mode]. Perform the output code 72-03 :
Shift roller motor (M2) (home position search).
[4] [3] [5] [4] 3. Turn OFF the main body.
4. Both in the home position and the shift position,
check to see if the edge of the actuator [5] of the
slide gear [4] is in the notch [3] of the slide stay [2]
of the shift unit [1].
When the edge of the actuator is in the notch of
the slide stay, perform the following adjustment.
[1] [2] 15jkf3c006na
5. Loosen the screw [2] on the mounting plate [4] of

[3] [2] [4] [1]
the shift roller home sensor (PS18) [1], and then
adjust the position of the mounting plate [4] by
referring to the markings [3].
6. After completing the adjustment, tighten the
screw [2].
steps in reverse.
15jkf3c007na
37
4.3 Adjusting the paper exit solenoid

Conduct this adjustment when the paper exited to the main tray is misaligned.
FS-607
A. Procedure
Remove the upper cover /1 (See P.19)
[1]
A=6.5 0.5mm ice mode and select [State Confirmation]- [I/O
[2] Paper exit opening solenoid (SD4).
3. Turn OFF the main body.
4. Check to see if the clearance between the plunger
[2] of the solenoid and the stopper [3] of the
mounting plate is within a standard value when
SD4 [1] turns OFF.
[3] 15jkf3c008na
5. Remove 2 screws [1] from the solenoid mounting

plate [3], and then remove the solenoid [2] with
the mounting plate [3].
[1]
[2]
[3] 15jkf3c009na
38
6. Loosen 2 screws [1] on the solenoid, and then

[2]
adjust the position of the solenoid [2] and tighten
the screws.
FS-607
A=6.5 0.5mm
[1] 15jkf3c010na
39
7. Reinstall the solenoid and the mounting plate [1],

[1] [5]
and then install the solenoid mounting plate at the
position where the paper exit guide [2] contacts
FS-607
[4] with the stopper (rubber) [4] of the paper exit

guide stay [3] with 2 screws [5].
[3]
Note
[2]
There should be more than 1 mm of step
between the paper exit guide [2] and the
paper guide stay [3].

steps in reverse.
[4] [2]
[2] [3] 15jkf3c011na
40
4.4 Adjusting the mounting position of the paper exit arm

Conduct this adjustment when there is problem with the paper exit during the stapling operation.
FS-607
A. Procedure
1. Open the front door, and then pull out the stacker
unit.
[3]
2. Rotate the belt detection gear to align the edge of
the actuator [2] of the belt detection gear [1] with
the notch [3] of the panel /Rr.
[2]
[1]
15jkf3c012na
3. Check to see if the paper exit arm [1] is within the

[2] [1]
extent in the illustration [2].
When the position is not within the standard
extent, perform the following adjustment.
4. Remove 2 screws from the rail stopper, and then
pull out the stacker unit further. (See P.35)
Note
Be sure to place a support under the stacker
unit to prevent FS from falling down.
15jmf3c001na
41
5. Remove the screw [2] from the belt detection gear

[1] [1] and adjust the position of the paper exit arm to
the standard position, and then adjust the position
FS-607
of the belt detection gear [1] to the position in step

2 and secure it.
steps in reverse.
[2]
15jkf3c014na
42
4.5 Adjusting the mounting position of the alignment plate /Up

Conduct this adjustment when there is misalignment in the flat-stapled paper bundle.
FS-607
A. Procedure
1. Turn ON the main body, and then turn OFF the
[1] main body after the FS initial operation.
[2] 2. Open the front door, and then pull out the stacker
unit.
Note
4. Check to see if the actuator [2] of the alignment

plate home sensor /Up (PS8) [2] is aligned with
the home position.
15jmf3c002na
5. Check to see if the distance A between the align-

A=340.6 mm
ment plates /Up [1] is within a standard value.
+0
Standard value: A = 340.6 -0.5 mm (inside to
inside)
[1] 15jmf3c003na
43
6. Loosen 2 screws [1] and adjust the alignment

[4] [1] [2]
plate /UpRr [2] with the long center marking of the
marking lines [3], and then adjust the position of
FS-607
the alignment plate /UpFr [4] by referring the back

side to make the distance be the standard value.
[2]
[1] [3]
15jmf3c004na
44
4.6 Adjusting the mounting position of the alignment plate /Lw

Conduct this adjustment when there is misalignment in the saddle stitched paper bundle.
FS-607
A. Procedure
1. Check to see if "4.5 Adjusting the mounting posi-
tion of the alignment plate /Up" has been com-
pleted.
Saddle stitching stopper motor (M18) (home posi-
tion search).
[1] 3. Turn OFF the main body.
unit.
[2]
[3] pull out the stacker unit further. (See P.35)
15jmf3c005na
Note
6. Remove the stapler unit cover. (See P.11)

7. Check to see if the actuator of the alignment plate
home sensor /Up (PS8) is aligned with the home
position.
8. Check to see if the actuator [3] of the alignment
plate home sensor (PS24) [2] for the alignment
plate /Lw [1] is aligned with the home position.
9. Set the paper that is larger than A4S in the

[3]
[1] stacker section, and then make the alignment
plate /UpRr [1] and the alignment plate /LwRr [2]
contact with the paper [3] and check to see if the
they are aligned. Also, check to see if the distance
A between the alignment plate /LwRr [2] and the
alignment plate /LwFr [4] is within a standard
value.
+0
[4] [2] Standard value: A = 340.6 -0.5 mm (inside to
inside)
A=340.6 mm
15jmf3c006na
45
Note
When setting paper in the stacker, be sure to
press the flat-stapling stopper release lever
FS-607
[2] with your finger to avoid the paper is

placed on the flat-stapling stopper [1].
[1] [2] 15jmf3c007na
10. Loosen the screw [1] and adjust the position of

[2]
the alignment plate /Lw [2] to make the distance
be the standard value.
[2]
[1]
[1]
15jmf3c008na
46
4.7 Staple position adjustment (flat-stapling)

Conduct this adjustment when the staple position is not within the standard value.
FS-607
Note
Be sure not to move the stapler unit in the horizontal direction by hand. Otherwise, it may cause
the belt and gear tooth skipping.
A. Procedure
1. Perform the stapling operation and check to see if
[1] [2]
the staple position is within the standard value.
A=8.5 3mm
The standard value in the 1 staple/one-cor-
ner stapling at rear [1]: A = 8.5 3 mm
The standard value in the 1 staple/front [2]:
B = 8.5 3 mm
The standard value in the flat-stapling [3]:
C = 8.5 3 mm
B=8.5 3mm (In the flat-stapling, the edge of the paper and
the line connecting 2 staples [4] should be in
[3] parallel.)
C=8.5 3mm
Conduct the following adjustment when the value
is not within the standard value or when they are
not in parallel.
[4] 15jmf3c009na
47

FS-607
Stapler movement motor (M11) (A4,1-stapling

position). Then turn OFF the main body.
unit.
NOTE
5. Remove the stapler unit cover.

[1] 6. Loosen 2 adjusting screws [1] on the flat-stapling
stopper /Fr and 2 adjusting screw [2] on the flat-
stapling stopper /Rr, and then adjust the positions
of the flat-stapling stoppers /Fr and /Rr by refer-
ring to the markings [3] and [4].
the staple position is within the standard value.
[3]
[2]
[4] 15jmf3c010na
48
4.8 Staple position adjustment (flat-stapling)

Conduct this adjustment when the edge of the paper and the staple positions are not in parallel at the saddle
FS-607
stitching.
A. Procedure
Note
1. Check to see if the edge of the paper and the line

[1]
[2] connecting 2 staples [1] should be in parallel [3]
and the misalignment L is within the standard
[2] value.
Standard value: misalignment L = 1 mm or less
When the misalignment is not within the standard
value, perform the following adjustment.
[3]
L
15jmf3c011na
49
2. Check to see if "4.5 Adjusting the mounting posi-

tion of the alignment plate /Up" and "4.6 Adjusting
[1]
the mounting position of the alignment plate /Lw"
FS-607
have been completed.

unit.
Note
[2]
6. Loosen 3 screws [2] on the alignment plate /Lw
[1].
7. Adjust the position of the alignment plate /Lw to
[3]
the front and the rear if [4] and [5] are the cases
respectively.
8. Tighten the 3 screws, and then perform the sta-
pling operation and check to see if the saddle
[4] [5] stitching position is within the standard value.
15jmf3c012na
50
4.9 Stapler vertical position adjustment

Conduct this adjustment when there is a problem in clinching of the stapler.
FS-607
Note
A. Procedure
[1] there is one of the following clinching problems.
There is the bucking [1] of the staple.
The floating of the staple is more than the
L
[2] standard value (L = 1 mm).

L=1mm
The bending height of the staple is more than
the standard value (L = 0.7 mm).
Conduct the following adjustment when one of
L
[3] L=0.7mm
the conditions is met.
15jmf3c014na
Check Mode]. Perform the output code 72-32.
Then move the stapler unit to the position for A4
and 1 staple in the service mode, and then turn
OFF the main body.
unit.
Note

[1] [2]
6. Remove the cartridge.
7. Remove the flat-stapling stopper release units /Fr
and /Rr. (See P.12)
8. Remove 4 screws [3] from each of the clincher /Fr
[1] and the clincher /Rr [2].
[3] [3] 15jmf3c015na
51
9. Install the stapler positioning jig [1] onto the car-

tridge setting section.
FS-607
[1]
15jmf3c016na
52
10. Rotate the gears [1] of the staplers downward and

adjust the clinchers to the positions where 2 pins
[2] of the stapler positioning jigs are inserted into
FS-607
the positioning holes [4] of the clinchers [3], and
then rotate the gears [1] downward further to fully
insert the pins into the positioning holes.
Note
Be sure to rotate the gears of the staplers
carefully because the pins of the stapler posi-
tioning jigs may be clogged if they are
[1] [3] inserted forcedly.
11. Tighten 4 screws on each clinchers. (See step 8.)

12. Rotate the gears of the staplers upward to pull out
the pins of the jig from the positioning holes of the
clinchers, and then lift up and remove the jig.
13. Replace the cartridge.
14. Check the stapling operation.
[4]
[2] 15jmf3c017na
53
4.10 Folding stopper tilt adjustment

Conduct this adjustment when there is misalignment in the edges of the fold paper.
FS-607
Note
Be sure not to move the stapler unit in the
horizontal direction by hand. Otherwise, it
may cause the belt and gear tooth skipping.
Never loosen the screw [1] of the folding
stopper. It is prohibited to be removed.
For ease of understand, the position of the
folding stopper is shown lower than the
actual position in the illustration.
[1]
15jmf3c018na
A. Procedure
1. Perform the folding operation on A3 paper and
check to see if the misalignment is within the
standard value.
Standard value: A = 1 mm or less
A
When the misalignment is not within the standard
value, perform the following adjustment.
15jmf3c019na
54
unit.
FS-607
Note

5. Loosen 5 screws [2] on the folding stopper [1],
[4] and then adjust the tilt of the folding stopper by
[2] referring to the markings [3].
[1] Note
[3]
Never loosen the screw [4] of the folding
stopper. It is prohibited to be removed.
15jmf3c020na
For ease of understand, the position of the
folding stopper is shown lower than the
actual position in the illustration.
6. Tighten 5 screws [2], and then perform the folding

operation and check to see if the misalignment is
within the standard value.
55
4.11 Adjusting the folding pressure

Conduct this adjustment if you want to change the power of the pressure of the folding roller.
FS-607
A. Procedure
1. Remove the rear cover. (See P.20)
[1]
A 2. Open the front door.
[3] B 3. Remove the stacker unit cover. (See P.29)
4. Change the mounting position of the each 2 pres-
C
sure springs [3] at both the front [1] and the rear
[2].
The folding pressure is:
A: weak B: normal C: strong
C
Note
Hook the 4 pressure springs [3] on the hook
B
holes of the same mark.
A
C C
B B
A A
[3] [2] 15jmf3c021na
56
4.12 Adjusting the tri-folding position

Conduct this adjustment when the 1st folding position or the 2nd folding position is not within the standard
FS-607
value.
A. Procedure
1. Check to see if "4.10 Folding stopper tilt adjust-
ment" has been completed.
2. Perform the tri-folding operation and check to see
if the tri-folding positions are within the standard
values.
When the tri-folding positions are not within the
standard values, perform the following adjust-
ment.
c
a Folding Standard value Standard
position A4S 81/2 x 11S
b
a 95 mm 89 mm 2 mm
15jmf3c022na
b 101 mm 95 mm 2 mm
c 101 mm 95 mm 2 mm
3. Turn ON the main body, adjust the 1st folding

position (standard a) with the "Try-folding position
adjustment" of "FNS adjustment" in the service
mode, and then perform the tri-folding operation.
4. If the 1st folding position a is within the standard,
open the front door, and then pull out the stacker
[3] unit.
5. Open the tri-folding guide plate [1] and loosen 2
screws [2] from the tri-folding stopper, and then
adjust the positions of the tri-folding stoppers [4]
by referring to the markings [3].
[2] 6. Tighten 2 screws [2], and then perform the tri-
[4] folding operation and check to see if the 2nd fold-
[2] [1] ing position b is within the standard.
15jmf3c023na
57
FS-607
Blank page
58
PI-502
2006.09
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improve-
ment of their performance.
Revision mark:
page.
NOTE

CONTENTS
PI-502
PI-502
OUTLINE
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Procedure for the maintenance of the paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Replacing the pick-up roller /Up and the paper feed roller /Up . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 Replacing the pick-up roller /Lw and the paper feed roller /Lw . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.3 Replacing the separation roller /Up and the torque limiter /Up . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.4 Replacing the separation roller /Lw and the torque limiter /Lw . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. OTHER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 List of parts to be disassembled and assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Removal procedure of parts to be disassembled and assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.1 Removing/reinstalling the top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.2 Removing/reinstalling the rear cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.3 Removing/reinstalling the operation panel cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ADJUSTMENT/SETTING
4.1 PI tilt adjustment (with PK installed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
i
PI-502
Blank page
ii
OUTLINE
PI-502
A. Type
Type Torque limiter separation type seat feeding device
B. Functions
Auto sheet feeding (online Feeds the sheet to FS automatically under the instruction from the main body.
operation)
Manual sheet feeding Feeds the sheet to FS under the instruction from the operation panel of PI.
(offline operation) You can select the following 5 post processing modes:
1 staple/back mode
2 staples (flat-stapling) mode
Punch mode (when PK-512/513 is installed on FS)
Saddle stitching mode
Tri-folding mode
Note
The tray /Lw only supports the manual sheet feeding.
C. Type of paper
Paper size Tray /Up A4, A4S, B5, B5S, A5

81/2 x 11, 81/2 x 11S, 51/2 x 81/2
16K, 16KS
Custom paper (Max.216 x 297 mm, MIn. 182 x 139 mm)
Tray /Lw A3, B4, SRA4S, A4, A4S, B5, B5S, A5
12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Custom paper (Max.314 x 458 mm, MIn. 182 x 139 mm)
Paper type Plain paper, recycle paper, color paper, special paper, coated paper, high-quality paper
Capacity Tray /Up, /Lw 200 sheets (80 g/m2) or 30 mm or less in height
Paper curling
[1]
a
15jft1c001na
a Curling: 10 mm or less
[1] 5 papers
1
D. Maintenance

PI-502
E. Machine data

tion
Weight Approx. 10.5 kg
Note

2
MAINTENANCE
PI-502
2. PERIODIC CHECK
2.1 Procedure for the maintenance of the paper feed section
Caution:
2.1.1 Replacing the pick-up roller /Up and the paper feed roller /Up
Pick-up roller /Up: Every 1,000,000 prints (actual replacement cycle: every 200,000 prints)
Paper feed roller /Up: Every 600,000 prints (actual replacement cycle: every 100,000 prints)
B. Procedure
1. Remove the top cover (See P.9)
[1] 2. Remove 2 C-clips [1], and then slide the bearings
[1] [2]
[2] at the both sides and remove the paper feed
roller assy /Up [3].
[2]
[3]
15jff2c001na
3
3. Remove the bearing [1] and then remove the

actuator [2].
PI-502
[1]
[2]
a04hf2c001ca
4. Remove 2 C-rings [1], and remove 2 bearings [2].
[2]
[1]
a04hf2c002ca

[2] [3]
6. Slide 2 roller shafts [2] to the arrow-marked direc-

tion to remove the pick-up roller /Up [3] and the
paper feed roller /Up [4].
Note
Reinstalling the pick-up roller and the paper
feed roller with the blue faces of the one-way
clutches of the pick-up roller and the paper
feed roller face to the front.
[4] [1] a04hf2c003ca
4
7. Remove the pick-up roller [1] and the paper feed

[2] [5] [1]
roller [2] from the one-way clutches [3] and [4].
PI-502
Note
When reinstalling the pick-up roller [1], be
sure to insert its cutout [5] over the protrusion
[6] of the one-way clutch [3].
[7] When reinstalling the paper feed roller [2], be
sure to insert its cutout [7] over the protrusion
[4] [3]
[8] of the one-way clutch [4].
[8] [6] a04hf2c004ca

steps in reverse.
5
2.1.2 Replacing the pick-up roller /Lw and the paper feed roller /Lw
Pick-up roller /Lw: Every 1,000,000 prints (actual replacement cycle: every 200,000 prints)
PI-502
Paper feed roller /Lw: Every 600,000 prints (actual replacement cycle: every 100,000 prints)
B. Procedure
1. Pull the release lever [1] and open the top door [2].
[1] [2] 2. Perform the steps 2 to 7 in "2.1.1 Replacing the
pick-up roller /Up and the paper feed roller /Up."
steps in reverse.
15jff2c004na
2.1.3 Replacing the separation roller /Up and the torque limiter /Up
Separation roller /Up: Every 600,000 prints (actual replacement cycle: every 100,000 prints)
Torque limiter /Up: Every 3,000,000 prints (actual replacement cycle: every 600,000 prints)
B. Procedure
[1] 2. Remove 2 C-clips [1], and then slide the bearings
[1] [2]
[2] at the both sides and remove the paper feed
roller assy /Up [3].
[2]
[3]
15jff2c005na
6
3. Release hooks [1] at the both sides, and then lift

[2]
up and remove the separation roller assy /Up [2].
PI-502
[1] 15jff2c006na
4. Remove the C-clip [1] from the separation roller

[1] [2]
assy /Up, and then remove the separation roller /
Up [2] and the torque limiter /Up [3].
[3]
steps in reverse.
Note
[4]
Install the separation roller with 2 notches [4]
[5] 15jff2c007na
face to the front and be aligned with the
prong [5].
2.1.4 Replacing the separation roller /Lw and the torque limiter /Lw
Separation roller /Lw: Every 600,000 prints (actual replacement cycle: every 100,000 prints)
Torque limiter /Lw: Every 3,000,000 prints (actual replacement cycle: every 600,000 prints)
B. Procedure
1. Pull the release lever [1] and open the top door [2].
[1] [2] 2. Perform the steps 2, 3, and 4 in "2.1.3 Replacing
the separation roller /Up and the torque limiter /
Up."
steps in reverse.
15jff2c008na
7
3. OTHER PARTS
PI-502

1 Cover Top cover P.9
2 Rear cover P.9
3 Operation panel cover P.10
8
PI-502
Caution:
3.2.1 Removing/reinstalling the top cover

A. Procedure
1. Remove the cap [2] of the top cover [1].
[3]
2. Remove 4 screws [3], and then remove the top
[2]
cover [1].
15jff2c009na

A. Procedure
[3]
2. Remove the screw [1], and then remove the con-
[4] nector cover [2].
[1] cover [4].
steps in reverse.
[2]
[3]
15jff2c010na
9
3.2.3 Removing/reinstalling the operation panel cover

A. Procedure
[2] [1]
PI-502
2. Remove 2 screws [1] and disconnect the connec-

tor [2], and then remove the operation panel
assembly [3].
steps in reverse.
[3] 15jff2c011na
10
ADJUSTMENT/SETTING
PI-502
4.1 PI tilt adjustment (with PK installed)
Conduct this adjustment if the edge of the paper and the punch hole position of the paper fed from PI is not in
parallel.
A. Procedure
1. Set 3 sheets of paper in the tray of the PI, and
[1] [2] then feed them in the punch mode as samples.
2. Fold the sheets in half and check the tilt of the
punch holes.
[1]: The front is wider
[2]: The back is wider
15jff3c004na
3. Open the front door of FS, and then loosen the

screw [2] of the guide plate [1].
4. Adjust the guide plate [1] in accordance with the
misalignment of the punch holes by referring to
the markings [3].
The back is wider: Move to [4]
The front is wider: Move to [5]
5. Tighten the screw [2].
6. Repeat step 1 to 5 until the tilt of the punch holes
is corrected.
[1]
[3]
[2]
[5] [4]
15jff3c005na
11
PI-502
Blank page
12
PK-512/513
2006.09
Ver. 1.0
Revision history
Revision mark:
ing page.
NOTE

CONTENTS
PK-512/513
PK-512/513
OUTLINE
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Maintenance procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 Items not allowed to be disassembled and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 List of parts to be disassembled and assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Removal procedure of parts to be disassembled and assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.1 Removing/reinstalling the punch unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Punch hole position tilt adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
i
PK-512/513
Blank page
ii
OUTLINE
PK-512/513
A. Type
Type FS-integrated type punching operation device
B. Functions
Punching method Stops and punches every paper

No. of holes PK-512: 2 holes/3 holes (inch) or 2 holes/4 holes (metric)
PK-513: 4 holes
Hole diameter 6.5 mm (2 holes/4 holes), 8.0 mm (3 holes)
Hole pitch PK-512: 80 mm (2 holes/4 holes), 108 mm (3 holes)
PK-513: 21, 70, 21 mm
Supported mode Punch mode, straight mode
Applicable post processing Sort, group, staple
mode
C. Type of paper
Paper size PK-512 (2 holes): A3, B4, SRA4S, A4, A4S, B5, B5S, A5, A5S
11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
PK-512 (3 holes/4 holes): A3, B4, A4, B5
11 x 17, 81/2 x 11
8K, 16K
PK-513: A3, B4, A4, B5
Applicable paper Plain paper, high quality paper, color paper, coated paper (same as the main
body)
Punch prohibited paper Label paper, tab paper, transparency film, 2nd base paper, holed paper, and the
other paper that may interfere with the operation of the punch unit or the punch
blade.
Paper curling
a [1]
15knt1c001na
a Curling (10 mm or less)

[1] 5 sheets of paper
1
D. Maintenance

PK-512/513
E. Machine data
Power source 24/5V DC (supply from the main body)

Maximum power 40 W or less
consumption
Weight Approx. 3 kg
NOTE
2
MAINTENANCE
PK-512/513
2. PERIODIC CHECK
2.1 Maintenance procedure
Periodically replaced parts are not employed.
3
3. OTHERS
PK-512/513

A. Screws not allowed to be removed
Never loosen the following screws.
[1]
[2]
15kjf2c001na
[1] Punch unit [2] Screw not allowed to be removed
(2) Reason
The specified performance cannot be retained if the screw is loosen.
4
PK-512/513
1 Punch unit Punch unit P.6
5

PK-512/513
Caution:
3.3.1 Removing/reinstalling the punch unit

A. Procedure
1. Remove the punch scraps box [1].
[1]
15kjf2c002na
2. Remove the screw [2], and then remove the

[1] punch drive board cover [1].
[2]
15kjf2c003na
6
3. Remove the 2 clamps [1].

[3] [4]
4. Disconnect 2 connectors [3] and the relay con-
PK-512/513
nector [4] from the punch drive board (PDB) [2].
[1]
[2]
15kjf2c004nb
5. Remove 3 screws [2], and then remove the punch

[1] unit cover [1].
[2]
15kjf2c005na

[3] [2] 7. Remove 4 screws [1], and then remove the punch
unit [3] from FS.
[1]
8. Reinstall the above parts by following the removal
steps in reverse.
[1] [2]
15kjf2c006na
7
Note
When reinstalling the punch drive board
PK-512/513
(PDB), attach the board supports of the punch

[1]
drive board (PDB) at 4 positions [1] in the fig-
ure.
15kjf2c007na
8
ADJUSTMENT/SETTING
PK-512/513
4.1 Punch hole position tilt adjustment

Conduct this adjustment if the edge of the paper and the punch hole position on the paper are not in parallel.
A. Procedure
1. Align the paper on the main body tray with the
A side guide plate and the rear edge guide plate,
and then check the tilt with the platen copy or the
service mode (DF is unavailable).
2. Conduct the paper tilt adjustment if it is tilted sig-
nificantly.
C
3. Perform the punch mode printing for 3 sheets of
paper in each of the single sided mode and the
double sided mode as samples for checking the
tilt of the punch hole position.
B 4. Measure the tilt of the punch hole position for the
15kjf3c001na
3 sheets of paper.
Tilt of the punch hole position (%) = (A - B)/C
5. Open the front door of FS.

[1] 6. Remove 3 screws [2], and then remove the punch
unit cover [1].
[2]
15kjf3c002na
9
7. Loosen 4 adjustment screws [1] on PK.

[1]
8. Move the punch unit [3] in accordance with the tilt
[3]
PK-512/513
of the punch hole position by referring to the

markings [2].
1 index: 0.5%
9. Tighten 4 adjustment screws [1].
10. Reinstall the punch unit cover.
11. Repeat step 3 to 10 until the tilt of the punch hole
position is corrected.
[1] [2] 15kjf3c003na
10
SD-501
2006.09
Ver. 2.0
Revision history
Revision mark:
ing page.
NOTE

CONTENTS
SD-501
SD-501
OUTLINE
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Maintenance procedure of the right angle conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 Replacing the roller release solenoid /1 (SD5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.2 Replacing the roller release solenoid /2 (SD6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.3 Replacing the right angle conveyance gate solenoid (SD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.4 Replacing the roller release solenoid/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Maintenance procedure of the saddle stitching section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2.1 Replacing the stapler assemblies /Rt and /Lt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 Maintenance procedure or the trimmer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3.1 Replacing the trimmer blade assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3.2 Replacing the trimmer board assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.3.3 Replacing the trimmer blade motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.3.4 Replacing the trimmer press motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.4 Maintenance Procedure of the Bundle Processing Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.4.1 Replacing the bundle press stage gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.1 Items not allowed to be disassembled and/or adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.1.1 Alignment stopper /Rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.1.2 Trimmer press upper limit stoppers /Rt and /Lt and trimmer stoppers /Rt and /Lt . . . . . . . . . . 43
3.3.1 Removing/installing the rear cover /Lt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.3.2 Removing/installing the rear cover /Rt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.3.3 Removing/installing the left cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.3.4 Removing/installing the upper cover /Fr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.3.5 Removing/installing the upper cover /Rr3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.3.6 Removing/installing the subtray cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.3.7 Removing/installing the front door /Lt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.3.8 Removing/installing the front door /Rt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3.9 Removing/installing the folding unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.3.10 Pull out the saddle stitching unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.3.11 Removing/installing the saddle stitching unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3.3.12 Removing/installing the trimmer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.3.13 Removing/installing the trimmer paddle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
ADJUSTMENT/SETTING
4.1 SD horizontal adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.2 Folding skew adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.3 Staple position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
i
4.4 Note to keep in mind when replacing the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4.5 Tilt/gap adjustment of the clincher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
SD-501
ii
OUTLINE
SD-501
A. Type
Type Saddle stitching unit with fore-edge trimming and multi-folding function
B. Functions
(1) Functions
Subtray exit Exits paper to the subtray without any process.

Coupling exit Conveys paper to the succeeding device without any process.
Saddle stitching Exits paper to the bundle exit tray after being center folding and saddle stitch-
ing.
Saddle stitching with trim- Exits to the bundle exit tray after being center folding, saddle stitching, and
ming trimming processes.
Multi center folding Exits to the bundle exit tray after being center folding on one or more sheets of
paper.
Multi letter folding Exits to the tri-folding tray after being letter folding process on one or more
sheets of paper.
(2) Maximum tray capacity
Subtray 200 sheets

Bundle exit tray Center folding/ sheet set
trimming 2 to 10 More than 50
11 to 20 More than 30
Multi center folding 30 sets
Tri-folding exit tray Multi letter folding 20 sets
1
C. Type of paper
(1) Coupling/subtray mode
SD-501
Paper size SRA3*2, A3, B4, SRA4*2, SRA4S*2, A4, A4S, B5, B5S, A5,
A5S*2, B6S*2, A6S*2
13 x 19*2, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S,
51/2 x 81/2*1, 51/2 x 81/2S*2
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16K*3, 16KS*3
Tab paper*4 : A3, B4, A4, A4S, B5, B5S, 11 x 17, 81/2 x 11,
81/2 x 11S, custom size (Max. 324 x 460 mm,
Min. 182 x 140 mm)
C6500 (Max. 330 x 487 mm, Min. 100 x 148 mm)
Wide paper*1 : A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17,
81/2 x 11, 81/2 x 11S, 51/2 x 81/2,
*1 1050 only *2 C6500 only

2 1
(2) Saddle stitching mode
Paper size SRA3*2, A3, B4, SRA4S*2, A4S, B5S
SD-501
12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16K*3
Custom paper : Max. 324 x 460 mm, Min. 182 x 257mm
Wide paper*1 : A3, B4, A4S, B5S, 12 x 18, 11 x 17, 81/2 x 11S,
*1 1050 only *2 C6500 only

Paper weight 50 to 244g/m2
Maximum saddle Plain paper and Paper weight Number of the sheets
stitching sheets coated paper: Plain paper Coated paper/
Color copy paper*1
2 *2 *2
50 to 81 g/m 50 30
2 *2 *2
82 to 91 g/m 30 15
2 *2 *2
92 to 130 g/m 20 10
2 *2 *2
131 to 161 g/m 15 5
2
162 to 209 g/m 10
210 to 244 g/m2 5
*1 C6500 only
*2 One sheet can be switched to a thick paper (200 g/m2)
Staple position Can be automatically changed (90 to 165 mm) in accordance with paper size.
[1]
[2]
15ant1c006na
[1] = [Paper size] /2 2 mm

[2] = [Paper size] /4 2 mm
1 3
Folding height
[1]
SD-501
15ant1c011na
Folding sheets [1] Folding height

A3 B4 A4S
12 x 18 81/2 x 14 81/2 x 11S
11 x 17 (301 mm to 400 mm) (261 mm to 300 mm)
(401 mm or
more)
2 to 5 35 mm or less 40 mm or less 45 mm or less
6 to 15 45 mm or less 50 mm or less Not defined
16 to 30 50 mm or less 55 mm or less
31 to 50 60 mm or less 65 mm or less
(The above information is applied when paper weight is 64 g/m2 and no thick cover
is not used.)
4 1
(3) Trimming mode
SD-501
12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16KS*3
Custom paper :1050 (Max. 324 x 460 mm, Min. 182 x 140 mm),
C6500 (Max. 324 x 460 mm, MIn. 182 x 247 mm)
*1 1050 only *2 C6500 only

Maximum trimming sheets 50 sheets (80 g/m2) or 49 sheets (80 g/m2) + 1 sheet (200 g/m2)
(The above is the number of the printed paper before folding. The number of
fore-edge (after folding) is double.)
1 5
(4) Multi center folding mode

SD-501
12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11S

81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16KS*3
Custom paper :1050 (Max. 324 x 460 mm, Min. 182 x 140 mm),
C6500 (Max. 324 x 460 mm, MIn. 182 x 247 mm)
*1 1050 only *2 C6500 only

Maximum folding sheets Paper weight Sheets
50 to 81 g/m2 5 sheets
Folding precision
(for 1 sheet)
[1]
15ant1c009na
[1] = [Paper size] /2 1.5 mm
[1] 15ant1c008na
[1] = 1.5 mm or less
6
(5) Multi letter folding mode
Paper size A4S, 81/2 x 11S
SD-501
Maximum folding Paper weight Sheets
sheets 50 to 81 g/m2 5 sheets
Folding precision Original size [1] [2] [3]
(for 1 sheet) A4S 97.5 4 mm 102.0 4 mm 1.5 mm or less
81/2 x 11S 91.6 4 mm 96.1 4 mm
[3]
[3]
[1]
[2]
15ant1c010na
D. Maintenance

E. Machine data
Power source AC100 to 240V, DC5V (DC5V is supplied from the main body)
Maximum power consump- 270 W
tion
Dimensions When the bundle exit tray is stored: 1,170 (W) x 775 (D) x 1,020 (H) mm
When the bundle exit tray is pulled out: 1,170 (W) x 1,441 (D) x 1,020 (H) mm
Note
7
SD-501
Blank page
8
MAINTENANCE
SD-501
2. PERIODIC CHECK
Caution:
Be sure to unplug the power cord from the power outlet .
2.1 Maintenance procedure of the right angle conveyance section

2.1.1 Replacing the roller release solenoid /1 (SD5)
Roller release solenoid /1 (SD5) : Every 20,000,000 prints (actual replacement cycle: every 5,000,000
operations) *1
*1 1050
B. Procedure
1. Remove SD from the main body.
[2].
[2] [1]
15anf2c028na
1 9

[4] [5] [3] [6]
4. Remove 2 screws [2] and then remove the roller
release solenoid/1 (SD5) [3].
SD-501
Note
When reinstalling it, be sure to check that the
pin [5] has been inserted into the hole on the
plunger [4].
When reinstalling it, place the wiring harness
[6] on the side of the guide plate.
[2] [1]
15anf2c029na
5. With the plunger [1] pulled, temporarily hold the

[2] new roller release solenoid /1 (SD5) and adjust the
position so that the clearance "a" between the
roller [3] and the guide plate [2] is at a standard
a value, and then fully tighten the screws.
Standard value a: 0 to 0.5 mm
[3]
steps in reverse.
[1]
15anf2c030nb
10 1
2.1.2 Replacing the roller release solenoid /2 (SD6)

Roller release solenoid /2 (SD6) : Every 20,000,000 prints (actual replacement cycle: every 5,000,000
SD-501
operations) *1
*1 1050
B. Procedure
1. Open the front door /Rt.
[1] [2]
[2].
15anf2c031na

4. Remove 2 screws [2] and then remove the roller
release solenoid/2 (SD6) [3].
Note
When reinstalling it, be sure to check that the
pin [5] has been inserted into the hole on the
plunger [4].
When reinstalling it, place the wiring harness
[6] on the side of the guide plate.
[1] [6] [2] [3] [4] [5]
15anf2c032na
5. With the plunger [1] pulled, temporarily hold the

[2] new roller release solenoid /2 (SD6) and adjust the
position so that the clearance "a" between the
a roller [3] and the guide plate [2] is at a standard
value, and then fully tighten the screws.
[3] Standard value a: 0 to 0.5 mm
steps in reverse.
[1]
15anf2c033nb
1 11
2.1.3 Replacing the right angle conveyance gate solenoid (SD2)

SD-501
Right angle conveyance gate solenoid (SD2): Every 20,000,000 prints (actual replacement cycle: every
5,000,000 operations) *1
*1 1050
B. Procedure
1. Open the front door /Rt and then remove the
[1]
screw [1].
2. Remove the rear cover /Rt. (See P.45)
3. Remove the hex wrench (short, #2.5) from the
trimmer section. (See P.25)
15anf2c057na
4. Remove the E-ring [1] and the pulley [2] and then
[3] [2] [1]
remove the belt [3].
[4]
15anf2c058na
12 1
6. Remove the screw [1] and then remove the stop-

per [2].
SD-501
[2] [1]
15anf2c059nb
7. Remove the screw [1] and then remove the stop-

[4] [8] [3] per [2].
8. Pull the spring [3] in the arrow-marked direction [4]
and release it, and then open the right angle con-
veyance guide plate [5].
Note
When reinstalling the spring [3], hook the long
arm [6] on the position between the frame
and the E-ring [7] of the jam release handle
shaft and insert the tip of the short arm [3]
into the hole [8].
[1] [2] [6] [7] [5]

15anf2c130ca
1 13
9. Remove 4 screws [1] and then remove the

[1] [3] [3] [1] entrance conveyance unit [2].
SD-501
Note
When reinstalling the entrance conveyance
unit, be sure to fully insert the unit before
tightening the screws [1] because 2 position-
ing pins [3] have anti-drop grooves.
[1]
[2] 15anf2c060na

[6] [5] [4] 11. Remove the four screws [2] and remove the
entrance conveyance motor unit [3].
12. Remove the E-ring [4] and then remove the belt
retainer [5], the belt [6] and the pulley.
[2] [1] [3]

15anf2c131ca
14 1

[2] [4] [3] [7] [6]
15. Remove the screw [3] and then remove the
SD-501
washer [4] and the nut [5].
Note
When removing the screw [3], be sure to use
the hex wrench removed in Step 3.
When installing the arm, press the arm [6]
against the shaft [7] in the direction [8] of the
arrow.
After installing the washer [4] and the screw
[5] [8] [3], be sure to tighten the nut [5]. The nut [5] is
not secured by tightening the screw [3].
16. Remove the two screws [9], pull out the arm [6]
from the shaft [7], and remove the solenoid
mounting plate assembly [10].
[10] [1] [9]

15anf2c132ca
1 15
17. Remove the two screws [1], mounting plate [2],

[7] [2] [4] [3] arm [3], plunger [4], and the right angle convey-
ance gate solenoid (SD2) [5].
SD-501
Note
When installing the right angle conveyance
gate solenoid, make sure that the wires [6]
are located on the other side of the hole [7] in
the mounting plate [2].
18. Install a new right angle conveyance gate solenoid

(SD2) by following steps 17 to 14, and perform
the adjustment described in Step 19.
[1] [5] [6]

15anf2c133ca
19. With the plunger [1] pulled, adjust the position so

that the clearance "a" between the right angle
conveyance gate [3] and the guide plate [2] is at a
[1]
standard value a, and then fully tighten the screws
[4].
Standard value a: 4.8 0.5 mm
[4]
steps in reverse.
[3]
[2]
15anf2c062nb
16 1
2.1.4 Replacing the roller release solenoid/3

Roller release solenoid/3 : Every 20,000,000 prints (actual replacement cycle: every 5,000,000 opera-
SD-501
tions) *1
*1 1050
B. Procedure
1. Open the front doors /Rt and /Lt.
[1] [2]
2. Remove the two screws [1] and remove the cover
[2].
15anf2c157ca

[2] [6] [3] [1]
4. Remove the two screws [2] and remove the roller
release solenoid/3 [3].
Note
When installing the solenoid, make sure that
the pin [5] is hitched to the plunger [4].
Install the solenoid with the wires [6] located
on the guide plate side as shown in the figure.
[4] [5]
15anf2c158ca
1 17
5. Slightly tighten the new roller release solenoid/3

with the plunger [1] pulled, adjust the position so
that the gap between the paper feed surface [2] of
SD-501
the guide plate and the roller surface [3] falls within
the standard value, and secure the roller release
solenoid/3.
[1] Standard value a: 1.3 to1.8 mm
steps in reverse.
[3]
[2] a
15anf2c159ca
18
2.2 Maintenance procedure of the saddle stitching section

2.2.1 Replacing the stapler assemblies /Rt and /Lt
SD-501
Stapler assembly /Rt : Every 20,000,000 prints (actual replacement cycle: every 1,000,000 staples) *1
Stapler assembly /Lt : Every 20,000,000 prints (actual replacement cycle: every 1,000,000 staples) *1
*1 1050

Stapler assembly /Rt : Actual replacement cycle: every 1,000,000 staples *2
Stapler assembly /Lt : Actual replacement cycle: every 1,000,000 staples *2
*2 C6500
C. Procedure
1. Remove the front door /Lt. (See P.49)
[1] 2. Remove the rear cover /Lt. (See P.45)
3. Disconnect the two connectors [1] from the back
side of the stapler, and release the wires on the
stapler side from the clamps.
15anf2c034na
4. Pull out the saddle stitching unit. (See P.55)

[3] [2]
5. Tilt the bundle arm [1] to the front.
6. Remove the staple cartridge [2] to the front.
Note
When moving the stapler assembly, be sure to
move it by rotating the rotating knob [3] to
prevent the belt tooth from skipping. Other-
wise, it may cause the belt tooth skipping.
[1] 15anf2c035na
1 19
7. Remove 2 screws [1] on each stapler.

[3] [2] [3] [2] [3]
8. Move the staplers /Lt [4] and /Rt [5], and then
remove 2 pins [2] from each 2 holes [3] on each
SD-501
stapler and remove the staplers /Lt [4] and /Rt [5]
to downward.
[1]
[1] [4] [5] 15anf2c036na
Note
When removing/reinstalling the stapler /Lt, be
sure not to bend the guide sheet [6].
[6] 15anf2c037na
9. Remove the screw [1] and then remove the sen-

[1] [2]
sor cover [2].
15anf2c038na
20

[3]
Note
SD-501
When reinstalling the saddle stitching unit, be
sure not to make the connector [1] contact
with the main body.
11. Remove 3 screws [2] and then remove the saddle

stitching guide plate [3].
[1]
[2] 15anf2c039na
12. Remove 2 screws [1] each and then remove 2

[3] [4]
connector covers [2].
Note
When removing the connector covers, while
lifting up the clinchers /Lt [3] and /Rt [4].
[1]
[1] [2] 15anf2c040na
13. Remove the screw [1] each and then remove the
[5] [4] [6]
ground [2].
When installing the grounds, the wiring har-

ness should be on the lower side.
14. Remove the connector [3] each.

15. Remove the two screws [4] each, and then
remove the clinchers /Lt [5] and /Rt [6].
Note
When installing the clinchers, slide them
down as far as they will go, and secure them
with screws.
[3] [1]
[1] [3] [2] 15anf2c041na
1 21
16. Remove the connector [1] and then remove the

wiring harness [3] from the clincher [2].
SD-501
[3] [1] [2] 15anf2c042na
Note
[4] [5]
When reinstalling the wiring harness [4], be
sure to wire the wiring harness to the guide
(white) side [5] of the clincher.
Do not route the wiring harness as shown in
the figure [7], or the wiring harness may break
at the clincher operation.

steps in reverse.
18. Adjust the mounting position of the staplers and
the clinchers. (See P.23)
[6]
[7] 15anf2c043na
22 1
D. Procedure for adjusting the mounting position

1. Rotate the screw [1] clockwise until clicked to
[7] [7]
make the clinchers [2] contact with the staplers [3]
SD-501
and lock the clinchers [2], and then check the
step edges [4] of the staplers are aligned with the
edges [5] of the clincher in the sub scan direction
[11] [6].
Standard value: 0 0.5 mm
2. When the value is not within the standard value,
[11] loosen 2 screws [7] each and move the staplers in
[4] [6] [10] the sub scan direction for adjustment while rotat-
ing the screw [1] counterclockwise to make the
A [8] clinchers [2] and the stapler [3] closer, and then
tighten the screws [7].
3. Tighten the screw [1] clockwise until it clicks to
make the clinchers [2] contact with the stapler [3]
[9]
a and lock it. Make sure that the standard surface of
the stapler [8] is located in rear side in main scan-
ning direction [10] compared to the inside plate
inner surface [9] of the clincher.
Standard value a : 0.2 ~ 0.3 mm
4. When the value is not within the standard value,
loosen 2 screws [11] each and move the staplers
A [5]
in the main scan direction for adjustment while
Section A
rotating the screw [1] counterclockwise to make
[3]
the clinchers [2] and the stapler [3] closer, and
then tighten the screws [11].
Note
After the reinstallation, perform the saddle
[2] stitching and check that the stapling is per-
[1]
formed without problem.
After the adjustment, be sure to perform the
adjustment between the fold line position and
the staple position (See P.65), and tilt/gap
adjustment of the clincher. (See P.68)
15anf2c063nb
1 23
2.3 Maintenance procedure or the trimmer section

2.3.1 Replacing the trimmer blade assembly
SD-501
[2] Danger:
Pay extra caution when holding the trimmer
blade [1]. Never touch the edge [2] of the
blade. You may suffer the injury.
Remove the blade cover [3] only at the
replacement. Otherwise, never remove the
cover. You may suffer the injury.
Caution:
Dispose the used trimmer blade as specified
by the local authority.
[3] [1]
15anf2c045na
24 1

Trimmer blade assembly : Every 1,500,000 prints (actual replacement cycle: every 37,500 cuts) *1
: Every 1,400,000 prints (actual replacement cycle: every 37,500 cuts) *2
SD-501
*1 1050
*2 C6500
B. Procedure
1. Remove the left cover. (See P.46)
2. Remove the rear cover /Lt. (See P.45)
3. Remove the trimmer paddle assembly. (See P.62)
4. Remove the mounting handle [1], 2 #2.5 hex
[1]
wrenches [2] and the #3 hex wrench [3] from the
holder [4].
[3]
Note
#3 hex wrench is for trimmer blade fixing
[4] screw, long #2.5 hex wrench is for removing/
installing trimmer blade, and short #2.5 hex
wrench is for trimmer blade installation
groove cleaning/trimming blade motor fixing
[6]
screw.
When returning the mounting handle [1] to the
[2] holder [4], put the handle through the holder
hole [5] with the narrower side faces down.
When returning 2 hex wrenches [2], [3] to the
holder [4], put the wrenches through the
holder circular hole [6].
[5]
15anf2c064nb
1 25
5. Remove 3 screws [1] with a #3 hex wrench.

[1]
SD-501
Caution:
It cannot reuse the removed screws [1].
Install the new screws that are shipped with
the trimmer blade assembly at the installa-
tion.
Note
Be sure not to peel off or bend the cover
sheet [2].
[2] 15anf2c046nb
[5] [3] [2] [1] 6. Insert the slit [3] to the trimmer blade [4] with the
notch [2] of the mounting handle [1] faces up and
align the hole [5], and then insert the long #2.5
hex wrench [6].
[4] [6]
15anf2c047na
26 1
7. Hold the mounting handle [1] with the hex wrench

[4] [1]
[2], and then lift them up slightly and avoid the
stopper [3] to remove the trimmer blade.
SD-501
Danger:
Pay extra caution when handling the trimmer
blade [1]. Never touch the edge [4] of the
blade. You may suffer the injury.
[3] [2] 15anf2c048na
[5] [6]
8. Place the trimmer blade [1] on the floor, and then
pull out the hex wrench [2] and remove the
mounting handle [3].
9. Put the blade cover [5] that is shipped with the
trimmer blade assembly on the edge [4] of the
trimmer blade [1].
Danger:
[4] [1] [2] [3] When put the blade cover [5], place the trim-
15anf2c049na mer blade [1] on the floor and put the cover
under the stable condition. You may suffer the
injury due to dropping or slipping if you put
the cover while holding the blade in air.
Note
Be sure to install the blade cover with its
notch [6] faces the handle side.
10. Insert the #2.5 hex wrench [2] onto the mounting
slit [1] of the trimmer blade, and then slide it back
and forth to clean the trimmer scraps.
Note
Be sure to use #2.5 hex wrench for cleaning. If
you insert #3 hex wrench into the mounting
slit, the slit may be deformed. To change the
direction of the hex wrench [2], remove the
wrench once and reinsert it again.
While cleaning, be careful not to bend the
[1] [2] [3] sheet [3].
15anf2c050nb
11. Clean the mounting slit [1] of the trimmer blade

with the blower brush.
1 27
12. Insert the new trimmer blade [3] end into the slit
[3] [4] [5] [2]
[5] with the notch [2] of the mounting handle [1]
face up and the hole [6] aligned with the hole [4] of
SD-501
the trimmer blade, and then insert the long #2.5

hex wrench [7].
[1]
[7] [6] 15anf2c052na
13. Remove the blade cover [2] from the new trimmer
[2] [1]
blade [1].
15anf2c051na
28 1
14. Hold the mounting handle [1] with the hex wrench
[4] [3] [2] [1]
[2], and then insert the trimmer blade [3] onto the
mounting slit [4] of the trimmer section from above
SD-501
in the slanting direction.
15. Fully insert the trimmer blade (short head) [3], and
then lower the mounting handle to the horizontal
level and pull it until contacting with the stopper
[5].
Note
Install the trimmer blade with its blade edge
[6] faces up and the mark "SKH-2" [7] faces
the side on which the screw is installed.
[5] [7]
[6]
15anf2c053na
16. Insert the short #2.5 hex wrench [3] into the hole
[1]
[2] of the trimmer blade [1] at the opposite end of
the end you have inserted the mounting handle,
and then push the wrench downward until the
trimmer blade [1] is contacted with the mounting
slit.
[3] [2] 15anf2c054na
1 29
17. Install 3 brand-new screws [1] with a #3 hex

[1] [3]
wrench.
SD-501
Note
Be sure not to peel off or bend the cover
sheet [2].
[4]
[5] Caution:
Install the brand-new screws [1] that are
shipped with the trimmer blade assembly.
When tightening the screws [1], tighten 3
screws [1] temporarily with the torque that
bents the tip of the #3 hex wrench [3] approxi-
mately 5 [4], and then fully tighten them with
the strong torque that bends it approximately
15 [5].
Note
[2] Be sure to check and clear the foreign body
15anf2c055nb
that may obstacle the operation of the trim-
mer blade.

steps in reverse.
Note
After replacing the trimmer blade, perform
the saddle stitch with trimming and check
that the trimming is performed without prob-
lem.
30 1
2.3.2 Replacing the trimmer board assembly

Trimmer blade motor: Every 750,000 prints (actual replacement cycle: every 18,900 cuts) *1
SD-501
: Every 600,000 prints (actual replacement cycle: every 18,900 cuts) *2
*1 1050
*2 C6500
B. Procedure
1. Move the trimmer board to the release position.
[3] [4] [6] [5]
Note
Search the home position of the trimmer
board by the output check code "71-55" in the
I/O check mode in the service mode, and then
move the trimmer board to the release posi-
tion by "71-58."
2. Turn OFF the main power switch (SW1) and the

sub power switch (SW2) of the main body, and
then unplug the power cord from the power out-
let.
[2] [1] [8] [7]
15anf2c134ca 4. Remove the spring [1] from the pin [2].
5. Holding the arm [3] where the two springs [4] are
located, lift up the arm horizontally until the top [6]
of the trimmer press plate [5] to release the lock of
the gear, and then pull out the trimmer board
assembly [7] horizontally backward.
Note
When removing/installing the trimmer board
assembly [7], be sure not to bend the sheet
[8].
1 31
6. Aligning the slit [2] of the new trimmer board

[1]
assembly [1] with the pin [3], insert the tip of the
trimmer board assembly [1] horizontally to the
SD-501
space between the trimmer press plate [4] and

the hold plate [5].
Note
When inserting the trimmer board assembly,
be sure not to bend the guide sheet [6] by
pushing it against the gear [7] of the trimmer
press plate [4].
Do not insert the trimmer board assembly
[7] [4] [3] [5]
forcibly. Unlock the gear before the insertion.
[6]
[1] [2] 15anf2c135ca
7. Holding the arm [1] where 2 springs [2] are

[5] [2] [4] [3] [1] located, lift up the arm horizontally until the top [4]
of the trimmer press plate [3] and release the lock
of the gear, and then fully insert the trimmer board
assembly [5] in parallel.
15anf2c136ca
32 1
8. Hitch the spring [1] to the pin [2].

[2] [1]
SD-501
15anf2c141ca
9. Pull the plunger [2] of the trimmer board solenoid

[1] [2]
(SD11) [1] to mesh the gears.
Note
Check the mesh of the gears by pulling the
plunger [2]. The trimmer board assembly [3]
moves to the rear side of SD properly if they
are meshed appropriately. It is properly
installed if the guide pin mounting plate [4] is
separated from the trimmer press plate [5].
Keep the number to pull the plunger [2] to a
minimum. Be noted that the replacing cycle
will be shorten if the plunger is pulled mean-
inglessly.
If you drove the trimmer board assembly [3]
too much, repeat the installation from step 7.

steps in reverse.
11. Reset the trimmer board solenoid operation
counter.
Note
Reset the trimmer board solenoid operation
[4] [3] [5]
15anf2c068nb counter by the output check code "71-95" of
the I/O check mode of the service mode.
If the counter is not reset, the trimmer board
solenoid (SD11) operating timing after the
trimmer board is replaced becomes faster
than specified timing (700/500/300 times of
trimming). (In the first operation only)
After replacing the trimmer board, perform
the saddle stitch with trimming and check
that the trimming is performed without prob-
lem.
1 33
2.3.3 Replacing the trimmer blade motor

Trimmer blade motor: Every 5,000,000 prints (actual replacement cycle: every 200,000 cuts)*1
SD-501
*1 1050

Trimmer blade motor: Actual replacement cycle: every 200,000 cuts *2
*2 C6500
C. Procedure
1. Remove the rear cover/Lt. (See P.45)
[2] [3]
3. Remove the trimmer unit. (See P.61)
5. Remove the four screws (with one washer each)
[2], and remove the trimmer blade motor assem-
bly [3].
[1]
15anf2c142ca
34 1
Note
[4] When replacing the trimmer blade motor
assembly, the belt [1] may drop off from the
SD-501
motor. When installing the belt, be sure to
hitch the belt to the gear of the motor shaft [2]
and the drive gear [3].
When installing the trimmer blade motor
assembly, be sure that the gear shafts [4] is
inserted into the holes [5] in the metal frame.
[1] [3] [5]
[2]
15anf2c143ca
6. Remove the screws [1] and two screws [2] (with

[3] [4]
one washer each) with the #2.5 hex wrench bun-
dled with the trimmer unit, and remove the trim-
mer blade motor [3].
Note
When installing the trimmer blade motor, be
sure that the product label [4] is in the posi-
tion as shown in the figure. After that, slightly
tighten the screw [1] and two screws [2], per-
form the adjustment in Step 8, and secure the
screws.
[1] [2]
15anf2c144ca
1 35
7. Install a new trimmer blade motor by following the

[2] [1] [3] [4]
steps 6 to 4 in the reverse order, and perform the
adjustment described below.
SD-501
8. Press the tension gauge [1] against the center of

the belt [2] vertically, and adjust the tension so that
the deflection amount falls within the Standard
value.
a
Standard value a: 1 mm by 200gf tension
Note
Turn the trimmer press motor [3] in the direc-
tion of the arrow [4] to tighten the belt, and
[6] [3] [5] loosen the belt by turning the motor in the
direction of the arrow [5].

steps in reverse.
15anf2c145ca
36 1
2.3.4 Replacing the trimmer press motor

Trimmer press motor: Every 5,000,000 prints (actual replacement cycle: every 200,000 cuts)*1
SD-501
*1 1050

Trimmer press motor: Actual replacement cycle: every 200,000 cuts *2
*2 C6500
C. Procedure
1. Remove the rear cover/Lt.(See P.45)
[3] [1]
3. Remove the trimmer unit. (See P.61)
5. Remove the three screws (with one washer each)
[2] and remove the trimmer press motor assembly
[3].
[2]
15anf2c146ca
1 37
Note
[4]
When replacing the trimmer press motor
assembly, the belt [1] may drop off from the
SD-501
motor. When installing the belt, be sure to

hitch the belt to the gear of the motor shaft [2]
and the drive gear [3].
When installing the trimmer blade motor
assembly, be sure that the gear shafts [4] is
inserted into the holes [5] in the metal frame.
[3] [1] [5]
[2]
15anf2c147ca
6. Remove the screw [1] and two screws [2] (with

[4]
one washer each) with the #2.5 hex wrench bun-
dled with the trimmer unit, and remove the trim-
mer press motor [3].
Note
When installing the trimmer press motor, be
sure that the product label [4] is in the posi-
tion as shown in the figure. After that, slightly
tighten the screw [1] and two screws [2], per-
form the adjustment in Step 8, and secure the
screws.
[1] [2] [3]

15anf2c148ca
38 1
7. Install a new trimmer press motor by following the

[4] [3] [5]
steps 6 to 4 in the reverse order, and perform the
adjustment described below.
SD-501
8. Press the tension gauge [1] against the center of
the belt [2] vertically, and adjust the tension so that
the deflection amount falls within the Standard
value.
Standard value a: 1 mm by 200gf tension
Note
Turn the trimmer press motor [3] in the direc-
tion of the arrow [4] to tighten the belt, and
loosen the belt by turning the motor in the
direction of the arrow [5].
[1] [2]
15anf2c149ca

[1]
steps in reverse.
15anf2c150ca
1 39
2.4 Maintenance Procedure of the Bundle Processing Section

2.4.1 Replacing the bundle press stage gear
SD-501

Bundle press stage gear: Every 5,000,000 prints (actual replacement cycle: every 500,000 set (number of
sets of sheets exited to the bundle tray.) ) *1
*1 1050

Bundle press stage gear: Actual replacement cycle: every 500,000 set (number of sets of sheets exited to
the bundle tray.) *2
*2 C6500
C. Procedure
1. Remove the left cover. (See P.46)

[1] 2. Remove the rear cover/Lt. (See P.45)
3. Keep turning the knob in the bundle processing
section counterclockwise until the bundle press
stage goes down and the bundle registration plate
[1] reaches the up position.
15anf2c151ca
40 1

[1] [3] [2]
and the pin [3].
SD-501
Note
drop off when removing the gear [2].
5. Remove the E-ring [4] and the bearing [5], and

remove the bundle press stage gear [6].
Note
After installing a new bundle press stage gear
[6], be sure to apply plus guard No. 2 to the
[4] [5] [6] gear.

steps in reverse.
a15anf2c152ca
1 41
3. OTHERS
3.1 Items not allowed to be disassembled and/or adjusted
SD-501
3.1.1 Alignment stopper /Rr

A. Items not allowed to be removed
2 fixing screws of the alignment stopper /Rr
[1] [2]
15anf2c070na
[1] Screw not allowed to be adjusted/removed [2] Alignment stopper /Rr
B. Reason of prohibition
Parallelism of the alignment stopper/Rr and first folding blade has been adjusted in the manufacturing pro-
cess to prevent the skew (gap) of folding. Accordingly, the alignment stopper /Rr is not allowed to be
removed.
If you change the mounting position of the alignment stopper /Rr you will lose the parallelism with the first
folding blade and cannot return to the original position.
42
3.1.2 Trimmer press upper limit stoppers /Rt and /Lt and trimmer stoppers /Rt and /Lt
A. Items not allowed to be removed
Each adjustment screw of the trimmer press upper limit stoppers /Rt and /Lt
SD-501
Each adjustment screw of the trimmer stoppers /Rt and /Lt
[4] [5] [6] [7] [8]
[1]
[3]
[2]
15anf2c001na
[1] Screw not allowed to be adjusted/removed [5] Trimmer press upper limit stopper /Rt
[2] Trimmer stopper /Lt [6] Screw not allowed to be adjusted/removed
[3] Trimmer stopper /Rt [7] Screw not allowed to be adjusted/removed
[4] Screw not allowed to be adjusted/removed [8] Trimmer press upper limit stopper /Lt
B. Reason of prohibition
The trimmer press upper limit stoppers /Rt and /Lt releases the trimmer board. The trimmer board may be
released without reaching to the required level of the opening for the operation if they are misaligned. Con-
sequently, never change the position of the trimmer press upper limit stoppers /Rt and /Lt.
The trimmer stoppers /Rt and /Lt determine the trimming amount of the trimmer blade to the paper and the
parallelism between the trimmer blade and the paper. If the trimmer blade is misaligned, the paper may be
failed to be trimmed or the trimmer board may be damaged because the trimmer blade cuts in the trimmer
board deeply. Accordingly, the trimmer stoppers /Rt and /Lt are not allowed to be removed.
43

SD-501
1 Cover Rear cover /Lt P.45

2 Rear cover /Rt P.45
3 Left cover P.46
4 Upper cover /Fr P.46
6 Subtray cover P.48
7 Front door /Lt P.49
8 Front door /Rt P.50
9 Folding section Folding unit P.51
10 Saddle stitching section Saddle stitching unit (pull out) P.55
11 Saddle stitching unit (remove) P.60
12 Trimmer section Trimmer unit P.61
13 Trimmer paddle assembly P.62
44 1
SD-501
Caution:
Be sure to unplug the power cord from the power outlet .
3.3.1 Removing/installing the rear cover /Lt

A. Procedure
[1] 1. Remove 8 screws [1], and then remove the rear

cover /Lt [2].
steps in reverse.
[1] [2] 15anf2c002na
3.3.2 Removing/installing the rear cover /Rt

A. Procedure
[1]
cover /Rt [2].
steps in reverse.
[2] [1] 15anf2c003na
45
3.3.3 Removing/installing the left cover

A. Procedure
1. Remove 7 screws [1], and then slide the bottom
SD-501
[1]
of the left cover [2] to the outside and remove it to
the bottom.
steps in reverse.
[2] [1] 15anf2c004na
3.3.4 Removing/installing the upper cover /Fr

A. Procedure
1. Open the front doors /Rt and /Lt.
[3] [2]
2. Remove the five screws [1] on the front, two
screws [2], one screw [3] on the left, and three
screws [4] under the cover.
4. Lift up and remove the upper cover /Fr [6].
[1]
Note
When removing the upper cover /Fr [6], pull
the screw [5] to the front to avoid the top
cover /Fr [6] being caught by the tip of the
screw.
[6]

steps in reverse.
[4] [5] 15anf2c005nb
46 1
3.3.5 Removing/installing the upper cover /Rr3

A. Procedure
SD-501
[1] [2]
2. Remove 2 screw caps [1] and then remove 2
screws [2].
4. Loosen the screw [4] and then remove the upper
cover /Rr3 [5].
Note
When removing the upper cover /Rr3 [5], pull
the screw [4] to the front to avoid the upper
cover /Rr3 [5] being caught by the tip of the
screw.
[5]
steps in reverse.
[3] [3] [3]
[4] 15anf2c006na
47
3.3.6 Removing/installing the subtray cover

A. Procedure
1. Remove the upper cover /Fr. (See P.46)
SD-501
[2] [3] [2]

2. Remove the upper cover /Rr3. (See P.47)
3. Remove 2 screws [1] and 4 screws [2], and then
remove the subtray cover [3].
steps in reverse.
Note
When reinstalling the subtray cover [3], pull
the screw [4] to the outside.
[3] [1] [4] [1]
15anf2c007na
48 1
3.3.7 Removing/installing the front door /Lt

A. Procedure
1. Open the front door /Lt [1].
SD-501
[6] [5] [4] 2. Remove the screw [2], and then remove the front
door stopper /Lt [3].
3. Remove 2 screws [4] and remove the fulcrum [6]
by sliding the hinge [5] upward, and then remove
the front door /Lt [1].
Note
Support the front door /Lt [1] with your hand
so that it does not fall down when removing
the screw [4].

steps in reverse.
[3] [2]
[1]
15anf2c008na
49
3.3.8 Removing/installing the front door /Rt

A. Procedure
1. Open the front door /Rt [1].
SD-501
[5] [4] [6]

2. Remove the screw [2], and then remove the front
door stopper /Rt [3].
3. Remove 2 screws [4] and remove the fulcrum [6]
by sliding the hinge [5] upward, and then remove
the front door /Rt [1].
Note
Support the front door /Rt [1] with your hand
so that it does not fall down when removing
the screw [4].
[2] [3] 4. Reinstall the above parts following the removal

steps in reverse.
[1] 15anf2c009na
50
3.3.9 Removing/installing the folding unit
SD-501
Caution:
Be sure to perform this operation with 2 people because the folding unit is heavy.
A. Procedure
1. Remove the front door /Rt. (See P.50)
[5] [4] [2]
2. Remove the rear cover /Rt. (See P.45)
3. Remove 2 screws [1] and 2 clamps [2] from the
rear of the folding unit.
Note
Be sure not to let the clamps [2] fall down.
4. Remove the screw [3] and the ground [4].

6. Remove the clamps, and then put the wiring har-
ness [7] through the wiring harness guide hole [6].
[3] [1] [6] [7] [1]
15anf2c010na
51
7. Pull out the folding unit.

8. Remove 2 screws [1], separate the notch [2] from
the hole [3] and remove the lower cover/2 [4].
SD-501
9. Loosen the screw [5], remove the 2 screws [6]

and remove the lower cover/1 [7].
10. Remove 2 screws [8], separate the notch [10]
from the shaft [9] and remove the lower cover/3
[11].
[8] [11] [1] [4] [6] [7]
[2] [9] [10] [3] [5]
15anf2c011na
Note
Install the lower cover/3 [11] between 2 pins
[2] of the shaft [1]. If it is installed at an
improper position, other parts may be dam-
aged when the folding unit is stored.
[1] [2] 15anf2c071na
52
11. Remove 4 screws [1], and then lift up and remove

[1]
the folding unit [2] upward with 2 people.
SD-501
Note
When reinstalling it, be sure to align the posi-
tioning pin [3] with the hole.
[3] [2]
[3]
[1] 15anf2c012na
53
Note
[5] [7] [6]
When holding the folding unit, be sure to hold
the shafts [4] at front and rear or the upper
SD-501
top of the side plate [5]. Never hold at the jam

release lever [6] or the handle [7]. They may
be damaged.
When placing the folding unit, place it on the
table to avoid the guide plate [8] on the front
being contacted with the floor because it is
projected from the bottom of the unit.

steps in reverse.
[8] [4]
15anf2c013na
54
3.3.10 Pull out the saddle stitching unit

A. Procedure
1. Remove the front door /Lt. (See P.49)
SD-501
2. Remove the wire [1] from the screw [2].
Note
When remove the 2nd wire [1], support the
horizontal conveyance guide plate /Lt [3] with
your hand so that it does not fall down.
[2] [1]
[3] 15anf2c014na
3. Slide 2 pins [1] to the arrow-marked direction and

[1] [2] [1]
hook into the notches [2] to release the horizontal
conveyance guide plate /Lt [3], and then remove
the guide plate.
Note
When reinstalling the horizontal conveyance
guide plate /Lt [3], align the positions of the
shafts [4], and then slide the pins [2] from the
notches.
[4] [3] [4] 15anf2c015na
55
4. Remove the screw [1], move the wiring harness

cover [4] to the rear, and unplug the pin [2] from
the hole [3], and then remove the wiring harness
SD-501
cover [4].
[3]
[2]
[1] [4]
15anf2c016na

[1]
15anf2c017na
[2]
6. Remove 3 screws [1], and then remove the motor
cover [2].
[1] 15anf2c018na
56

[1]
SD-501
15anf2c019na
8. Holding the bundle arms [1] on both sides in the

[2]
vicinity of the fulcrum shaft [2], push them to the
rear simultaneously and move the bundle arms [1]
approximately 30 mm.
Note
When rotating the bundle arm [1] manually, be
sure to gently rotate it with both hands
because the bundle arm is driven simulta-
neously by the belts on the both sides. Other-
wise, it may cause the belt tooth skipping.
Never rotate the bundle arm [1] by holding its
[1] 15anf2c020na
tip. It may cause the deformation. Be sure to
rotate it by holding the bundle arm [1] in the
vicinity of the fulcrum shaft [2].
57
9. Remove 2 screws [2] and 2 screws [3] for the

[2] [4]
slope [1] from the bottom and top respectively,
and then remove the slope [1].
SD-501
Note
When reinstalling the slope, be sure to align 2
positioning projections [4].
[2] [1]
[3] 15anf2c022na
[1]
15anf2c069na
58
[1] [6] [1] 11. Holding the bundle arms [1] on the both sides in
the vicinity of the fulcrum shaft [2], gently move
them to the inside [3], and then remove the guide
SD-501
shaft [4] from the hole of the shock absorbing
guide [5].
Note
When narrowing the space between the bun-
dle arms [1], be sure to move them gently and
simultaneously.
When reinstalling them, be sure to check that
the guide shaft [4] has been inserted into the
shock absorbing hole [5].
[1]
12. Rotate the bundle arms [1] to the guide plate [6]
[3]
on the stapler side.
[2]
[4] [5]
[3]
[5] [4] [2] [1] 15anf2c021na
13. Remove the six screws (with one washer each)

[1] [2] [1]
[1], and then hold the shafts [2] to pull out the sad-
dle stitching unit [3].
Note
When pull out the saddle stitching unit, be
sure not to snap the wiring harness of the
removed connector contact with SD.

steps in reverse.
[1]
[1] [2] [3] 15anf2c024na
1 59
3.3.11 Removing/installing the saddle stitching unit

SD-501
Caution:
Be sure to perform this operation with 2 people because the saddle stitching unit is heavy.
A. Procedure
[3] [4] [5]
2. Remove 6 screws [1], 1 screw [2], and remove the
saddle stitching unit [5] with 2 people by holding
the shafts [3] and [4] while lift up the shaft [3]
slightly and shift the saddle stitching unit to the
front side.
Note
Be sure to hold the saddle stitching unit at the
shafts [3] and [4].
When reinstalling the saddle stitching unit,
check that the unit is surely placed on the
rails [6] before releasing the unit.

[1] [2] steps in reverse.
[6]
[1] 15anf2c025na
60 1
3.3.12 Removing/installing the trimmer unit

A. Procedure
SD-501
[1] [2] 2. Remove the rear cover/Rt. (See P.45)
4. Disconnect the four connectors [1] and release
the wiring harness from the clamps [2].
15anf2c153ca

[2] [1] 6. Remove the six screws [2], slide the trimmer unit
[5] toward rear of the main body holding the thick
metal plate position [3]. Then, holding the stay [4]
remove the trimmer unit [5] toward rear of the
main body.
Note
As the trimmer unit is heavy, be careful not to
drop it off.
When reinstalling the trimmer unit, be sure to
align the projection [6].

steps in reverse.
[3] [6]
[4] [5]
15anf2c154ca
1 61
3.3.13 Removing/installing the trimmer paddle assembly

A. Procedure
1. Store the trimmer scraps box completely in the
SD-501
[1] SD.
3. Remove two screws [1], and remove the trimmer
scraps guide [2].
Note
When installing the trimmer scraps guide, be
sure that the trimmer scraps box is stored
completely in the SD, and the trimmer scraps
guide [2] is fully stretched. If you stretch the
trimmer scraps guide with the trimmer scraps
[2] box is not stored completely, the trimmer
15anf2c155ca
scraps guide may be broken during opera-
tion.
4. Disconnect the connector [1], remove five screws

[2]
[2], and remove the trimmer paddle assembly [3].
5. Remove the above parts following the removal
steps in reverse.
[1]
[3] 15anf2c156ca
62 1
ADJUSTMENT/SETTING
SD-501
4.1 SD horizontal adjustment
Conduct this adjustment when SD is not in a horizontal position.
A. Procedure
1. Loosen the nuts [1] at the 6 places.
2. Rotate the screws [2] at the 6 places and make
horizontal adjustments of the device.
Note
into consideration the height between the
main body and other optional devices.

raised.
Note
[1]
When any caster is found raised, rotate the
screw [2] with a wrench to extend the length
of the caster until it feels secure.
[2]
4. Fasten the screws [2] with a wrench and tighten

up the nuts [1].
Note
15anf3c001na
up without fastened the screw [2], the screw
[2] also rotates together with the nut [1], thus
resulting in an incorrect positioning.
63
4.2 Folding skew adjustment

Adjust the skew in the center folding.
SD-501
A. Procedure
1. Perform the center folding operation for 5 sheets
of A3 or 11 x 17 paper and check their skew "a".
Standard value a = 1.5 mm
perform the following procedure.
a 15anf3c002na
2. Open the front door /Rt and pull out the folding
[3] [4] [2]
unit.
3. Rotate the shaft [1] to hit the alignment claws /Fr1
[2] and /Fr2 [3] against the stopper plate [4]. And
with the stopper plate [4] as a standard, check the
relative position of the alignment claw /Fr2 [3] to
the alignment claw /Fr1 [2].
4. Loosen the screw [5] and turn the pulley [6] to
adjust the position of the alignment claw /Fr2 [3]
to the alignment claw /Rr1 [2] and tighten the
screw [5].
[1] [6] [5] Note

In case of the paper that has been exited in
the front direction [7] of the bundle exit tray in
the folding skew pattern [8], move the align-
ment claw /Fr2 [3] to the front side of SD.
[8] [9] In case of the folding skew pattern [9], move
[7] the alignment claw /Fr2 [3] to the rear side of

15anf3c003na
SD.
5. Return the folding unit to the original position and

repeat the steps 1 through 4 until the standard
value can be obtained.
64
4.3 Staple position adjustment

Adjust the misalignment between the staple position and the folding position.
SD-501
A. Procedure
1. Perform the saddle stitching operation for 25 to
30 sheets of A3 or 11 x 17 paper and check the
misalignment "a" between the staple position and
the folding position.
Standard value a = 1 mm
perform the following procedure.
a
15anf3c005na

make the clinchers [2] contact with the staplers
and lock the clinchers [2].
[1] [2] 15anf3c006na
65
4. Install the M4 screw [1] obtained from the exterior

[10] [2] [4] [3] [1]
and so on into the adjustment screw hole [3] of
the saddle stitching hold /Up [2] with your fingers
SD-501
and tighten it lightly until it is contacted.
Note
Do not the screw [1] too tight. Stop tightening
when it is contacted.
5. Loosen the screw [4], [5] and [6].

6. Rotate the screw [1] to move the position of the
saddle stitching hold /Up [2] for the length of the
misalignment "a".
Note
Rotating the screw [1] one revolution moves
the saddle stitching hold /Up 0.7 mm (same
width with staple).
When the screw [1] is tightened, the staple
position moves forward. When the screw [1]
[9] [8] [7] [6] [5] 15anf3c007na
is loosened, the staple position moves back-
ward.
7. While pushing the mounting plate [7] to the arrow-

marked direction [9] and contacting the saddle
stitching hold /Up [2] to the screw [1], tighten the
screws [5].
8. While pushing the saddle stitching hold /Up [2] to
the arrow-marked direction [10] and contacting
the saddle stitching hold /Up to the screw [1],
tighten the screw [4], and then tighten the screw
[6].
9. Remove the screw [1] and return it to the original
position.
10. Return the saddle stitching unit, and then repeat
steps 1 to 9 until the standard value can be
obtained.
66 1
4.4 Note to keep in mind when replacing the board

When the SD control board (SDCB) is replaced, be sure to replace the EEPROM (IC68).
SD-501
A. Procedure
1. Remove the EEPROM (IC68) from the old SD con-
trol board (SDCB) [1] and install it into the new SD
control board (SDCB) [2].
Note
Be sure to install the "A" sections of the
EEPROM (IC68) in the same direction.
Settings of the SW3 [3] should be the same as
that of the old SDCB (See P.645 in Field Ser-
vice for the main body.)
[1]
[2]
A
[3]
15anf3c008na
1 67
4.5 Tilt/gap adjustment of the clincher

Perform this adjustment when the staple break through the paper by stapling a few pages of booklet.
SD-501
A. Procedure
1. Carry out stapling operation with two sheets of
[3] [2]
papers, and check if the staple break through the
paper. If the paper is broken through, perform the
following steps.
3. Tilt the bundle arm [1] to the front.
4. Remove the staple cartridges [2] to the front.
5. Rotate the rotating knob [3] to move the stapler
assemblies inward, then move them outward by
approx. 30 mm (the interval between the stapler
becomes approx. 60 mm).
Note
When moving the stapler assemblies, be sure
[1] 15anf3c009na
to move them by rotating the rotating knob [3]
to prevent the belt tooth from skipping. Oth-
erwise, it may cause the belt tooth skipping.

[1] [2]
cover [2].
15anf3c010na
68 1

[3]
Note
SD-501
When reinstalling the saddle stitching unit, be
careful not to let the connector [1] make con-
tact with the main body.
8. Remove the three screws [2], and then remove

the saddle stitching guide plate [3].
[1]
[2] 15anf3c011na
1 69

[3]
make the clinchers [2] contact with the staplers [3]
and lock the clinchers [2]. At the moment the
SD-501
clinchers are locked, check if the clinchers do not

roll from side to side and the gap between the sta-
a
plers and the clinchers equals to the standard
value.
Standard value "a": 0.3 0.1 mm (Two sheets of
80 g/m2 papers can pass through the gap while
three sheets cannot.)
10. When the gap is out of the standard value, loosen
the screw [1] counterclockwise and lower the
[2] clinchers once. Then perform the adjustment fol-
lowing the procedure below.
[1]
15anf3c012ca
70 1
11. Loose the four screws [1].

[3] [2] 12. Adjust the gap between the staplers and the
clinchers so that the gap equals the standard
SD-501
value while loosening (gap becomes narrower) /
tightening (gap becomes wider) the adjusting
screw/Rt [2] and /Lt [3] in the same manner.
Note
Be sure to perform the adjustment for both
left and right side of each clincher/Rt [4] and /
Lt [5] so that the stapler and the clinchers are
parallel to each other.
[5] [4]
When the adjustment is completed, be sure to
tighten the the four screws [1].
13. Put the saddle stitching unit back. Then carry out
stapling operation with two sheets of papers, and
check if the staple does not break through the
paper.
[1] [2] ,[3]

15anf3c013ca
1 71
SD-501
Blank page
72
2006 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
Printed in Japan
Use of this manual should be strictly supervised to avoid
CCA03U-M-FE1-0675
disclosure of confidential information.
PARTS GUIDE MANUAL
AUGUST 2006
bizhub PRO C6500

A03U
INFORMATION FOR PARTS GUIDE MANUAL
To find correct Parts No., refer to the HOW TO MAKE THE BEST USE OF THIS MANUAL in the following page.
HOW TO MAKE THE BEST USE OF THIS MANUAL
1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.
2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.
3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".
4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as
5 means that there are exclusive parts for each destination.

Please check the appropriate destination when you order.
6 Revision Mark
Marked as on the illustration shows that the revision has been made.
7 All rights reserved. (any reprints or quotations are prohibited.)

Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.
SYSTEM OUTLINE
2
8
7
14 1
4
9
10
6 16
11
12 17
13
15
5
bizhub PRO C6500

GENERAL CONTENTS
No. Description Model
1 DIGITAL MFP COLOR bizhub PRO C6500
2 DOCUMENT FEEDER DF-609
3 PUNCH UNIT FD-501
4 SORTER/FINISHER FS-503
5 SORTER/FINISHER FS-607
6 STACKER LS-501/LS-502
7 PAPER FEEDER LU-202
8 OTHER OPTION OT-502
9 PAPER FEEDER PF-601
10 OTHER OPTION PI-502
11 PUNCH UNIT PK-511
14 OTHER OPTION RU-503/RU-504
15 OTHER OPTION SD-501
16 PRINT CONTROLLER IC-408
17 PRINT CONTROLLER IC-303
bizhub PRO C6500

DIAGRAMS OF MAIN PARTS SECTION
3 7
2
1 5
4
7
6
5
10 4
6 7
5
6 4
7
5
21
6 4
17
11
22
13
18
15
20
15
16
16 15
16 24
bizhub PRO C6500

CONTENTS
No. DESCRIPTION PAGE No.
1 EXTERNAL PARTS P1 P2 P3 P4 P5 P6
2 OPERATION SECTION P7 P8 P9
3 OPTICAL SECTION P10 P11 P12 P13
4 WRITE SECTION P14 P15 P16
5 CHARGE CORONA SECTION P17
6 PHOTO CONDUCTOR SECTION P18
7 DEVELOPING SECTION P19
8 TONER SUPPLY SECTION P20 P21 P22 P23 P24 P25
9 TONER COLLECTING SECTION P26
10 INTERMEDIATE TRANSFER SECTION P27 P28 P29 P30 P31 P32
11 FUSING SECTION P33 P34 P35 P36 P37 P38
12 PROSECARRIAGE SECTION P39 P40 P41 P42 P43
13 SECONDARY TRANSFER SECTION P44
14 PAPER FEED DRIVING SECTION P45
15 PAPER FEED SECTION P46 P47
16 CASSETTE P48 P49 P50 P51
17 BYPASS SECTION P52 P53 P54 P55
18 REGISTRATION SECTION P56
19 VERTICAL CONVEYANCE SECTION P57 P58
20 DUPLEX SECTION P59 P60 P61 P62 P63 P64 P65 P66 P67 P68
21 PAPER EXIT SECTION P69 P70
22 PAPER EXIT GUIDE SECTION P71 P72 P73
23 DRIVE SECTION P74 P75 P76 P77 P78
24 MAIN FRAME P79 P80 P81 P82 P83
25 ELECTRICAL COMPONENTS P84 P85 P86
P87 P88 P89 P90 P91 P92 P93 P94 P95 P96 P97
26 WIRING
P98 P99 P100
27 WIRING ACCESSORIES AND JIGS P101 P102
28 ACCESSORY PARTS P103
bizhub PRO C6500

INDEX 1/8
Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
000V -18- 1 102-25 00Z9 2011 1 101-30 07BA 1587 1 32-6 13NT 8051 1 70-8 25SA 6155 0 13-1
000V -18- 2 102-25 00Z9 2011 7 101-31 07BA 7519 0 75-16 13NT 8051 1 80-10 25SA 6165 0 11-7
000V 1001 0 102-26 00Z9 2011 7 103-11 08AA 7601 0 46-10 13NT 8051 1 82-12 25SA 6171 0 10-4
000V 1002 0 102-27 00Z9 2012 0 101-32 08AA 7601 0 47-5 13NT 8051 1 85-14 25SA 7504 0 18-3
000V 1003 0 102-28 00Z9 2100 3 101-33 08AA 8003 0 75-11 13QA 4061 0 72-6 25SA 7504 0 28-8
000V 1004 0 102-29 00Z9 2110 2 101-34 08AA 8551 2 5-8 13QA 7704 0 53-18 25SA 7504 0 32-7
000V 1005 0 102-30 00Z9 2116 2 101-35 08AA 8551 2 10-6 13QA 8551 1 66-20 25SA 7504 0 64-7
00Z1 6408 1 103-14 00Z9 2116 3 101-36 08AA 8551 2 11-13 13QA 8551 1 67-24 25SA 7504 0 66-10
00Z1 8410 1 103-15 00Z9 2130 2 101-37 08AA 8551 2 21-5 13QA 8551 1 68-25 25SA 7504 0 68-18
00Z1 9306 1 103-13 00Z9 2137 0 101-38 08AA 8551 2 26-33 13QA 8551 1 71-10 25SA 7504 0 69-3
00Z1 9406 1 103-12 00Z9 2137 2 101-39 08AA 8551 2 33-17 13RN 7321 1 25-1 25SA 7504 0 73-7
00Z9 2001 3 101-1 00Z9 2191 1 101-40 08AA 8551 2 47-16 14GE 4547 0 67-8 25SA 7504 0 74-2
00Z9 2001 4 101-2 00Z9 2191 2 102-1 08AA 8551 2 49-13 14GE 4547 0 68-5 25SA 7504 0 75-8
00Z9 2001 6 101-3 00Z9 2193 0 102-2 08AA 8551 2 50-4 14GE 4547 0 73-19 25SA 7742 0 45-13
00Z9 2001 7 101-4 00Z9 2193 1 102-3 08AA 8551 2 53-1 15AA R736 00 63-20 26MA 7404 0 18-7
00Z9 2001 9 101-5 00Z9 2194 1 102-4 08AA 8551 2 55-14 25AA 4750 0 63-13 26MA 7410 0 75-14
00Z9 2002 0 101-6 00Z9 2194 2 102-5 08AA 8551 2 57-11 25AA 5008 0 60-4 26NA 1558 0 53-10
00Z9 2002 1 101-7 00Z9 2194 3 102-6 08AA 8551 2 63-10 25AA 7327 0 84-2 26NA 1728 0 36-22
00Z9 2002 2 101-8 00Z9 2231 0 102-7 08AA 8551 2 65-2 25AA 7509 0 35-14 26NA 1728 0 78-9
00Z9 2002 3 101-9 00Z9 2232 0 102-8 08AA 8551 2 69-17 25AA 7509 0 72-4 26NA 1758 0 74-1
00Z9 2002 4 101-10 00Z9 2241 0 102-9 08AA 8551 2 70-7 25AA 7509 0 73-16 26NA 3065 0 68-15
00Z9 2002 5 101-11 00Z9 2241 5 102-10 08AA 8551 2 72-3 25AA 7772 0 62-33 26NA 3266 0 24-2
00Z9 2002 6 101-12 00Z9 2244 0 102-11 08AA 8551 2 75-4 25AA 7773 0 58-10 26NA 3287 0 21-13
00Z9 2004 5 101-13 00Z9 2247 0 102-12 08AA 8551 2 79-13 25AA 7773 0 62-31 26NA 4082 0 47-10
00Z9 2004 6 101-14 00Z9 2300 5 102-13 0900 7553 0 45-9 25AA 7789 0 24-10 26NA 4082 0 52-3
00Z9 2005 3 101-15 00Z9 2451 2 102-14 1139 1703 02 1-17 25AE 7327 0 84-2 26NA 4082 0 58-3
00Z9 2005 4 101-16 00Z9 2510 3 102-15 1139 1704 14 1-15 25BA 7717 1 24-7 26NA 4206 1 46-12
00Z9 2006 1 101-17 00Z9 2510 4 102-16 1139 1706 01 1-14 25BA 8554 1 26-37 26NA 4256 0 46-3
00Z9 2006 2 101-18 00Z9 2625 1 102-17 129X 4836 0 59-1 25HA 3033 0 78-6 26NA 4256 0 57-9
00Z9 2007 1 101-19 00Z9 2625 2 102-18 12AJ 4585 0 60-6 25SA -620 1 10-8 26NA 4256 0 60-15
00Z9 2007 2 101-20 00Z9 2625 7 102-19 12EJ 1113 0 54-12 25SA 1020 0 79-14 26NA 4256 0 62-22
00Z9 2008 3 101-21 00Z9 2626 4 102-20 12QR 8601 1 20-15 25SA 1020 0 80-4 26NA 4256 0 66-14
00Z9 2009 1 101-22 00Z9 3000 3 102-21 12QV 7503 0 62-6 25SA 1020 0 82-1 26NA 4256 0 71-3
00Z9 2009 3 101-23 00Z9 3000 5 102-22 12VG 7703 0 25-10 25SA 1043 1 79-23 26NA 4707 0 48-3
00Z9 2009 4 101-24 00Z9 3001 7 102-23 12VR 7551 0 67-22 25SA 1043 1 82-10 26NA 5371 2 37-7
00Z9 2009 5 101-25 00Z9 3004 1 102-24 12VR 7551 0 73-6 25SA 3016 0 19-19 26NA 5378 0 38-23
00Z9 2009 6 101-26 0590 7651 0 47-25 13GG 7703 0 33-16 25SA 4096 0 46-7 26NA 5423 0 38-21
00Z9 2009 8 101-27 0650 7502 0 68-8 13GG 7703 0 35-1 25SA 4096 0 53-17 26NA 6141 0 12-4
00Z9 2010 3 101-28 0676 4258 1 51-4 13HA 8002 1 52-6 25SA 6107 0 10-11 26NA 6194 0 10-3
00Z9 2010 4 101-29 07AA 7730 2 45-12 13NG 4520 0 63-19 25SA 6154 0 13-4 26NA 6216 0 10-7
bizhub PRO C6500

2/8
26NA 7357 0 85-13 4660 7602 0 66-3 55VA 5397 0 34-3 56AA 1732 1 53-23 56AA 4001 0 46-5
26NA 7601 0 53-6 5000 7501 0 11-8 55VA 5397 0 37-21 56AA 1732 1 54-14 56AA 4003 2 47-12
26NA 7601 0 54-1 5000 7501 0 35-13 55VA 5397 0 38-13 56AA 1732 1 62-34 56AA 4007 0 47-26
26NA 8251 3 42-6 5380 8826 1 84-5 55VA 7713 0 45-5 56AA 1732 1 64-13 56AA 4010 0E 47-1
26TA 3296 0 21-7 5400 7605 0 28-17 55VA 7787 0 35-3 56AA 1732 1 69-21 56AA 4012 0 47-33
26TA 3297 0 21-8 5400 7605 0 32-5 55VA 7903 0 46-9 56AA 1732 1 72-5 56AA 4017 1 47-15
26TA 3298 0 21-11 5400 7605 0 33-11 55VA 7903 0 53-13 56AA 1732 1 73-35 56AA 4019 0 47-17
26TA 3299 0 21-9 5400 7605 0 35-2 55VA 7930 0 24-11 56AA 1732 1 75-27 56AA 4023 0 47-34
27LA 8001 0 75-23 5400 7605 0 45-1 55VA 8552 1 34-12 56AA 1746 1 24-12 56AA 4030 0 47-28
27LA 8003 0 35-12 5400 7605 0 56-5 55VA 8552 1 36-29 56AA 1746 1 45-15 56AA 4031 0 47-14
27LA 8003 0 78-10 5400 7605 0 61-5 55VG -822 0 84-1 56AA 1746 1 63-23 56AA 4037 0 47-13
27LA 8051 1 11-17 5400 7605 0 62-12 55VG -822 0 103-10 56AA 1746 1 73-36 56AA 4038 0 47-8
3040 7807 0 35-16 5400 7605 0 67-9 55VN -822 1 84-1 56AA 1747 1 24-13 56AA 4038 0 53-8
3220 7601 0 24-3 5400 7605 0 68-7 55VN -822 1 103-10 56AA 1747 1 33-21 56AA 4039 0 47-30
35EA 7715 1 24-8 5400 7605 0 73-33 55WA 1030 0 79-27 56AA 1747 1 35-27 56AA 4041 1 46-11
35EA 7722 0 25-7 5400 7605 0 75-21 55WA 1030 0 82-8 56AA 1747 1 45-16 56AA 4041 1 53-12
3920 5336 0 35-4 5400 7605 0 78-5 55WA 1031 0 79-22 56AA 1747 1 66-21 56AA 4042 0 46-14
3960 4068 1 3-17 55FA 1210 1 3-11 55WA 3001 0 18-8 56AA 1747 1 72-17 56AA 4045 0 47-41
3960 4068 1 25-4 55FA 1210 1 5-4 56AA -040 0 63-9 56AA 1747 1 78-11 56AA 4046 0 47-7
3960 4068 1 53-14 55FA 4032 0 47-11 56AA 1030 0 50-1 56AA 1748 0 35-11 56AA 4047 0 47-39
40AA 3232 0 19-4 55GA 7503 1 36-15 56AA 1030 0 80-1 56AA 1748 0 45-3 56AA 4048 1 46-4
40AA 3232 0 22-10 55GA 8601 0 79-10 56AA 1212 0 5-3 56AA 1748 0 47-36 56AA 4049 0 18-1
40AA 3232 0 23-5 55TA 8456 1 84-5 56AA 1214 0 5-2 56AA 1748 0 56-6 56AA 4049 0 28-14
40AA 3232 0 29-4 55VA 1554 1 52-5 56AA 1215 0 5-6 56AA 1748 0 61-7 56AA 4049 0 30-4
40AA 4626 1 73-8 55VA 1554 1 62-17 56AA 1216 0 5-5 56AA 1748 0 62-11 56AA 4049 0 46-6
40AA 4634 2 73-15 55VA 3253 0 64-12 56AA 1227 0 1-8 56AA 1748 0 68-10 56AA 4049 0 47-19
40AA 7755 0 63-21 55VA 4023 0 53-20 56AA 1256 0 3-5 56AA 1749 0 76-2 56AA 4050 0 47-35
40AA 7766 0 24-1 55VA 4060 0 49-11 56AA 1709 0 52-4 56AA 1749 0 77-2 56AA 4051 0 47-40
40AA 8501 1 5-7 55VA 4093 0 50-8 56AA 1709 0 62-16 56AA 1751 0 47-24 56AA 4052 0 47-6
40AA 8803 1 22-11 55VA 4099 1 53-21 56AA 1712 1 47-29 56AA 1753 1 29-14 56AA 4269 0 35-8
40AA 8803 1 23-12 55VA 4212 0 28-16 56AA 1714 0 61-14 56AA 1753 1 35-28 56AA 4269 0 72-8
40LA 3285 0 21-14 55VA 4212 0 44-4 56AA 1730 0 57-5 56AA 1753 1 36-28 56AA 4269 0 76-14
4500 5339 1 34-13 55VA 4212 0 47-32 56AA 1730 0 67-16 56AA 1755 1 69-20 56AA 4269 0 77-14
4540 7803 0 35-23 55VA 4212 0 56-12 56AA 1730 0 75-15 56AA 1755 1 73-37 56AA 4415 0 57-3
4540 7805 0 18-13 55VA 4212 0 58-12 56AA 1731 0 46-15 56AA 1762 0 79-19 56AA 4420 0 57-1
4540 7805 0 78-3 55VA 4212 0 61-3 56AA 1731 0 53-11 56AA 1763 0 79-17 56AA 4420 0 62-14
4543 -846 3 84-1 55VA 4212 0 65-9 56AA 1731 0 69-7 56AA 1764 0 79-18 56AA 5038 1 59-7
4543 -846 3 103-10 55VA 4222 0 53-5 56AA 1732 1 24-14 56AA 1776 0 47-23 56AA 5053 0 81-1
4581 1603 01 1-12 55VA 5375 0 21-1 56AA 1732 1 28-22 56AA 2070 0 27-6 56AA 5070 0 63-6
4620 7601 0 63-12 55VA 5385 0 20-14 56AA 1732 1 36-30 56AA 2087 0 37-17 56AA 5073 0 63-8
bizhub PRO C6500

3/8
56AA 5347 0 37-19 56UA 1270 0 11-2 65AA 1069 0 79-24 65AA 1807 0 74-3 65AA 2438 0 26-32
56AA 6129 0 10-9 56UA 1277 0 103-8 65AA 1070 0 79-21 65AA 2006 0 18-10 65AA 2440 0 26-2
56AA 6129 0 13-2 56UA 7031 0 7-14 65AA 1071 0 79-26 65AA 2006 0 29-13 65AA 2441 0 26-17
56AA 6140 0 10-16 56UA 7032 1 7-25 65AA 1084 0 81-3 65AA 2030 0 18-14 65AA 2442 0 26-20
56AA 6141 0 10-15 56UA 7033 0 7-18 65AA 1087 0 15-4 65AA 2030 0 29-12 65AA 2444 0 26-3
56AA 6142 0 11-11 56UA 7034 0 7-23 65AA 1087 0 16-4 65AA 2051 0 18-5 65AA 2606 0 27-1
56AA 6143 1 11-12 56UA 7035 0 7-15 65AA 1090 0 79-7 65AA 2052 0 18-11 65AA 2609 0 28-13
56AA 7356 0 86-3 56UA 7036 0 7-20 65AA 1097 0 81-2 65AA 2213 0 43-4 65AA 2610 0 32-9
56AA 7733 0 22-2 56UA 7037 0 7-16 65AA 1114 0 15-2 65AA 2214 0 43-1 65AA 2611 1 28-9
56AA 7733 0 23-2 56UA 7038 0 7-17 65AA 1114 0 16-2 65AA 2229 0 43-3 65AA 2613 0E 32-12
56AA 7733 0 24-5 56UA 7039 0 7-21 65AA 1114 0 82-6 65AA 2235 0E 43-2 65AA 2614 0E 28-5
56AA 7759 0 47-27 56UA 7040 0 7-22 65AA 1114 0 86-4 65AA 2236 0 43-6 65AA 2619 0 28-21
56AA 7772 0 47-38 56UA 7042 0 7-24 65AA 1117 0 81-8 65AA 2237 0 42-2 65AA 2634 0 27-4
56AA 7773 0 47-37 56UA 7507 0 38-19 65AA 1120 0 79-4 65AA 2241 0E 40-4 65AA 2640 0 29-11
56AA 8003 1 51-5 56UA 8352 1 7-27 65AA 1130 0 80-6 65AA 2241 0E 41-1 65AA 2653 0 32-2
56AA 8007 2 25-3 56UA 8551 0E 67-20 65AA 1131 0 79-20 65AA 2246 0 39-4 65AA 2657 0 31-3
56AA 8054 1 80-11 56UA 8755 0 7-7 65AA 1132 0 79-6 65AA 2259 0 42-5 65AA 2658 0 31-7
56AA 8055 1 63-24 56UA 9726 0 36-27 65AA 1135 0 82-9 65AA 2265 0 41-2 65AA 2660 0 27-8
56AA 8201 2 47-31 56UA 9730 0 15-6 65AA 1138 0 80-5 65AA 2268 0 39-1 65AA 2663 0 29-10
56AA 8201 2 58-9 56UA 9730 0 16-6 65AA 1143 0 79-5 65AA 2275 0 42-4 65AA 2674 0 28-2
56AA 8201 2 61-9 56UA 9792 0 39-9 65AA 1150 0 79-3 65AA 2276 0 42-1 65AA 2675 0 28-3
56AA 8552 1 56-1 56UF 9726 0 36-27 65AA 1153 0 82-7 65AA 2280 0 43-8 65AA 2684 0 29-8
56AA 8552 1 60-9 57AA 5076 0 63-5 65AA 1263 0 3-15 65AA 2281 0 43-5 65AA 2687 0 28-12
56AA 8552 1 62-27 65AA -075 0 79-2 65AA 1264 0 3-16 65AA 2403 0 26-21 65AA 2692 0 28-15
56AA 8553 1 10-18 65AA -248 0 26-34 65AA 1280 0 3-2 65AA 2404 0 26-16 65AA 2711 0 31-6
56AA 8560 1 48-12 65AA -284 0 27-10 65AA 1503 0 77-1 65AA 2406 0 26-8 65AA 2720 0E 32-14
56AA 8560 1 55-9 65AA -284 0 103-5 65AA 1504 0 76-1 65AA 2407 0 26-19 65AA 2724 0 28-18
56AA 8842 1 84-6 65AA -906 1E 25-2 65AA 1520 0 76-5 65AA 2408 0 26-24 65AA 2724 0 32-4
56AA R716 00 46-8 65AA -907 1E 10-17 65AA 1520 0 77-5 65AA 2412 0 26-11 65AA 2727 0 27-5
56AA R720 00 47-22 65AA -909 1E 75-25 65AA 1523 0 76-6 65AA 2413 0 26-9 65AA 2730 0 31-2
56AA R721 00 47-20 65AA -909 1E 76-7 65AA 1523 0 77-6 65AA 2414 0 26-31 65AA 2736 0 31-5
56GA 7601 0 60-17 65AA -909 1E 77-7 65AA 1524 0 76-11 65AA 2420 0 26-4 65AA 2740 0 32-15
56GK -801 1E 84-1 65AA 1019 0 81-7 65AA 1524 0 77-11 65AA 2421 0 26-1 65AA 3069 0 20-20
56GK -801 1E 103-10 65AA 1026 0 79-15 65AA 1608 0 78-1 65AA 2422 0 26-14 65AA 3070 1 20-19
56QA 4008 0 46-13 65AA 1043 0 81-14 65AA 1713 0 75-2 65AA 2424 0 26-27 65AA 3091 0 20-21
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bizhub PRO C6500

4/8
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bizhub PRO C6500

5/8
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bizhub PRO C6500

6/8
A03U 3443 00 39-2 A03U 5237 00 44-9 A03U 7227 00 37-8 A03U 7329 00 37-16 A03U 8094 00 35-19
A03U 3473 00 42-3 A03U 5239 00 44-14 A03U 7233 00 36-13 A03U 7330 00 33-12 A03U 8095 00 38-18
A03U 3474 00 42-7 A03U 5529 00 29-5 A03U 7239 00 36-24 A03U 7331 00 37-2 A03U 8096 00 36-14
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A03U 5217 00 44-12 A03U 7213 00 38-2 A03U 7317 00 38-3 A03U 8089 00 35-15 A03U 8402 01 65-5
A03U 5218 00 44-8 A03U 7217 00 37-5 A03U 7323 00 35-5 A03U 8090 00 35-18 A03U 8403 00 65-6
A03U 5221 00 64-11 A03U 7224 00 35-22 A03U 7327 00 37-15 A03U 8091 00 35-17 A03U 8404 00 65-7
A03U 5235 01 44-13 A03U 7225 00 36-6 A03U 7328 00 37-18 A03U 8093 00 35-7 A03U 8407 00 67-10
bizhub PRO C6500

7/8
A03U 8408 00 67-13 A03U 8501 01 60-14 A03U 8902 00 69-9 A03U 9448 00 20-13 A03U M401 00 86-5
A03U 8409 01 67-14 A03U 8501 01 62-21 A03U 8922 00 70-1 A03U 9449 00 3-20 A03U M402 01 86-6
A03U 8410 00 67-4 A03U 8501 01 66-13 A03U 8923 00 70-3 A03U 9450 00 3-21 A03U M403 00 85-1
A03U 8411 00 67-3 A03U 8501 01 68-1 A03U 8924 00 70-2 A03U 9451 00 3-22 A03U M404 00 86-1
A03U 8412 00 66-7 A03U 8501 01 71-2 A03U 8926 00 69-4 A03U 9452 00 50-11 A03U M405 00 10-10
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A03U 8422 00 61-2 A03U 8601 02 71-5 A03U 8935 02 69-6 A03U 9463 01 3-23 A03U N108 00 89-4
A03U 8425 00 68-23 A03U 8602 01 72-1 A03U 9095 02 69-16 A03U 9463 01 103-9 A03U N109 01 87-1
A03U 8426 00 66-9 A03U 8605 00 73-25 A03U 9096 00 69-12 A03U H010 03 85-3 A03U N110 01 90-1
A03U 8427 00 68-3 A03U 8607 00 73-13 A03U 9097 01 69-11 A03U H020 03 85-9 A03U N111 02 91-1
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A03U 8430 00 66-19 A03U 8611 00 72-14 A03U 9422 01 3-25 A03U H100 01 85-7 A03U N118 01 92-1
A03U 8445 00 66-2 A03U 8612 00 73-23 A03U 9426 00 26-36 A03U H110 00 7-9 A03U N130 00 92-2
A03U 8446 00 66-4 A03U 8616 00 71-1 A03U 9427 00 62-28 A03U H520 01 84-4 A03U N136 01 93-5
A03U 8447 00 66-1 A03U 8617 01 73-17 A03U 9429 00 63-3 A03U J31A 00 84-1 A03U N139 02 94-2
A03U 8449 01 66-6 A03U 8618 00 72-15 A03U 9430 00 2-11 A03U J31A 00 103-10 A03U N147 00 93-4
A03U 8452 00 66-8 A03U 8620 00 71-9 A03U 9431 00 63-4 A03U J31E 00 84-1 A03U N148 01 93-2
A03U 8453 01 66-11 A03U 8623 00 73-22 A03U 9432 00 60-10 A03U J31E 00 103-10 A03U N149 01 94-1
A03U 8456 01 68-2 A03U 8625 00 73-21 A03U 9433 00 62-19 A03U M104 00 25-6 A03U N14F 00 90-2
A03U 8459 01 68-19 A03U 8627 00 72-2 A03U 9434 00 33-2 A03U M111 00 61-6 A03U N150 00 95-4
A03U 8461 00 66-18 A03U 8630 00 73-34 A03U 9435 00 73-9 A03U M111 00 64-1 A03U N151 00 95-1
A03U 8462 00 66-17 A03U 8631 00 73-30 A03U 9436 00 36-11 A03U M111 00 69-19 A03U N152 00 95-2
A03U 8469 00 68-4 A03U 8634 00 73-31 A03U 9437 00 73-18 A03U M111 00 73-28 A03U N153 02 95-5
A03U 8473 00 68-17 A03U 8638 01 71-8 A03U 9438 00 66-5 A03U M152 00 80-2 A03U N154 01 96-1
A03U 8480 00 67-11 A03U 8639 00 73-3 A03U 9439 00 67-5 A03U M153 00 33-10 A03U N155 00 96-2
A03U 8481 00 67-12 A03U 8640 01 71-7 A03U 9440 00 68-24 A03U M201 00 61-4 A03U N15A 00 95-3
A03U 8488 00 68-13 A03U 8641 00 73-24 A03U 9441 00 67-23 A03U M301 01 12-1 A03U N160 00 96-5
A03U 8489 01 68-16 A03U 8895 00 72-16 A03U 9442 00 5-9 A03U M31A 00 38-10 A03U N166 01 96-3
A03U 8496 01 68-6 A03U 8896 00 72-13 A03U 9443 00 5-10 A03U M31E 00 38-10 A03U N16F 00 98-1
A03U 8497 01 60-5 A03U 8897 00 73-32 A03U 9444 00 6-2 A03U M31F 00 38-10 A03U N175 00 98-2
A03U 8498 01 60-2 A03U 8898 00 73-29 A03U 9445 00 20-10 A03U M32A 00 37-10 A03U N176 01 98-4
A03U 8501 01 46-2 A03U 8899 00 64-2 A03U 9446 00 20-11 A03U M32E 00 37-10 A03U N177 00 99-4
A03U 8501 01 57-8 A03U 8899 00 72-7 A03U 9447 00 20-12 A03U M32F 00 37-10 A03U N178 01 99-2
bizhub PRO C6500

8/8
Parts No. Page No. Parts No. Page No. Parts No. Page No.
A03U N180 00 99-1 A03U R712 00 14-1 A03U R750 00 52-1
A03U N194 01 88-1 A03U R712 00 15-3 A03U R751 00 57-17
A03U N195 01 98-3 A03U R713 00 20-8 A03U R753 00 33-19
A03U N203 00 89-5 A03U R714 00 20-8 A03U R754 00 29-3
A03U N213 02 99-5 A03U R715 00 20-8 A03U R755 00 34-14
A03U N216 00 99-3 A03U R716 00 33-1 A03U R756 00 49-1
A03U N217 01 97-5 A03U R717 00 33-1 A03U R757 00 76-4
A03U N218 00 97-6 A03U R718 00 33-1 A03U R758 00 77-4
A03U N220 02 100-1 A03U R722 00 84-3 A03U R759 00 86-2
A03U N221 00 100-3 A03U R723 00 46-1 A03U R761 00 7-1
A03U N224 00 100-2 A03U R724 00 48-20 A03U R761 00 103-7
A03U N226 00 93-3 A03U R725 00 11-1 A03U R762 00 7-1
A03U N227 00 97-1 A03U R726 00 11-4 A03U R762 00 103-7
A03U N228 00 100-4 A03U R727 00 1-1 A03X 1702 01 6-5
A03U N230 00 97-7 A03U R728 00 1-6 A03X 6220 00 56-13
A03U N231 01 97-2 A03U R729 00 1-9 A042 1801 01 1-13
A03U N232 00 97-8 A03U R730 00 2-2 SP00 -003 2 38-26
A03U N233 00 97-9 A03U R730 00 103-6 SP00 -018 1 37-26
A03U N234 00 97-3 A03U R731 00 79-8
A03U PJG1 00 102-31 A03U R732 00 18-12
A03U PJG2 00 102-32 A03U R733 00 32-1
A03U PJG3 00 102-33 A03U R734 00 37-20
A03U R701 00 81-15 A03U R735 00 38-27
A03U R702 00 26-35 A03U R736 00 43-9
A03U R703 00 17-1 A03U R737 00 67-6
A03U R704 00 44-1 A03U R738 00 3-10
A03U R705 00 76-9 A03U R739 00 83-1
A03U R705 00 77-9 A03U R740 00 83-2
A03U R706 00 19-1 A03U R741 00 80-3
A03U R706 00 103-2 A03U R742 00 20-3
A03U R707 00 19-1 A03U R743 00 27-9
A03U R707 00 103-2 A03U R743 00 103-3
A03U R708 00 7-1 A03U R744 00 28-11
A03U R708 00 103-7 A03U R745 00 28-7
A03U R709 00 7-1 A03U R746 00 32-8
A03U R709 00 103-7 A03U R747 00 32-11
A03U R710 00 7-1 A03U R748 00 29-1
A03U R710 00 103-7 A03U R748 00 30-1
A03U R711 00 14-2 A03U R748 00 103-4
A03U R711 00 16-3 A03U R749 00 44-11
bizhub PRO C6500

EXTERNAL PARTS
P1
12
b
b 3
17 4 6
5
a
14 13
17 15
16
17
See P2
1
7
See P4 See P4
a
10
8
9
11
See P3
A 2
See P6 See P5 DETAIL A bizhub PRO C6500

EXTERNAL PARTS Page. 1
Key Part No. Description Destinations Class QTY Standard parts
1 A03U R727 00 SIDE COVER 1 ASSY C 1 a-00Z1 4406 3
2 A03U 1662 00 LCT Entrance Cover C 1 b-9739 0412 14
3 A03U 1628 02 OZONE COVER /2 C 1
4 A03U 1627 03 OZONE COVER /1 C 1
5 A03U 1625 00 Cover /A C 1
6 A03U R728 00 SIDE COVER 2 ASSY C 1
7 A03U 1626 00 Protection Cover /Right C 1
8 56AA 1227 0 EXTERNAL LOCKING PART C 1
9 A03U R729 00 SIDE COVER 3 ASSY C 1
10 A03U 1610 00 Collection Door C 1
11 A03U 9459 00 Guide Label /3 C 1
12 4581 1603 01 HOLDER D 1
13 A042 1801 01 ORIGINAL COVER C 1
14 1139 1706 01 SEAL C 1
15 1139 1704 14 PAD C 1
16 9326 2820 11 MAGNET D 1
17 1139 1703 02 SLIDER C 3
bizhub PRO C6500

EXTERNAL PARTS
P2
6
a
10
6 a
a
5
11 1
6
a
a
7 6
a
8 a
2
9
4
c
bizhub PRO C6500

1 A03U 1650 00 Read Cover /Right rear C 1 a-00Z1 4406 3
2 A03U R730 00 WORKING TABLE C 1 b-00Z3 5308 3
3 A03U 1671 01 FRONT COVER /UPPER C 1 c-00Z1 9406 1
4 A03U 1673 00 Front Cover /Lower C 1
5 A03U 1616 00 Read Cover /Left C 1
6 A03U 1668 00 Click Cover C 4
7 A03U 1619 00 Read Cover /Left front C 1
8 A03U 1624 00 Read Cover /Right front C 1
9 A03U 1615 00 Read Cover /Right C 1
10 A03U 1614 02 READ COVER /REAR C 1
11 A03U 9430 00 Caution Label /6 A C 1
bizhub PRO C6500

EXTERNAL PARTS
P3
9
23
b 10
SW1
d
a d
6 13 14
24 f
b 11
b
1 15
e f
2 7 20
21
b 8 12
3 25 g 22
16
b
5
4 17 19
c 18
bizhub PRO C6500

1 A03U 1606 01 FRONT COVER /LEFT C 1 a-00Z1 9406 1
2 65AA 1280 0 SHAFT PRESSING SPRING D 1 b-00Z3 5308 3
3 A03U 1658 00 Front door Auxiliary Cover C 1 c-00Z6 7040 6
d-00Z2 5408 2
4 A03U 1699 00 LOCK PLATE D 1 e-00Z1 9306 1
5 56AA 1256 0 EXTERNAL LOCKING COVER C C 1 f-00Z3 5308 2
6 A03U 1695 00 Fixing Cooling Pad D 1 g-00Z1 9306 2
7 A03U 1696 00 ADU Cooling Pad D 1
8 A03U 1694 01 FRONT DOOR COOLING DUCT D 1
9 A03U 1654 01 Front Cover /2 C 1
10 A03U R738 00 SWITCH S ASSY C 1
11 55FA 1210 1 MAGNET CATCH X C 1
12 A03U 1604 01 FRONT COVER /RIGHT C 1
13 A03U 1698 00 Protection Cover C 1
14 A03U 1655 02 TONER SUPPLY COVER /2 C 1
15 65AA 1263 0 FULCRUM COVER C 1
16 65AA 1264 0 OPEN SHUT SPRING D 1
17 3960 4068 1 STOPPER RING B 1
18 A03U 1605 02 TONER SUPPLY COVER C 1
19 A03U 1660 00 Toner supply Handle C 1
20 A03U 9449 00 Toner supply Label /1 C 1
23 A03U 9463 01 INPUT LABEL C 1
24 A03U 1685 00 Indicating Plate C 1
25 A03U 9422 01 INDICATING LABEL /RIGHT D 1
bizhub PRO C6500

EXTERNAL PARTS
P4
c
5
d
6
2
a
7
e
4 a
4
bizhub PRO C6500
1 A03U 1623 01 PAPER EXIT COVER /2 C 1 a-00Z1 4406 3
2 56UA 1265 0 SIDE COVER D 1 b-00Z3 5308 3
3 A03U 1622 00 Paper exit Cover /Left C 1 c-00Z1 4414 2
d-00ZA B000 1
4 A03U 1625 00 Cover /A C 3 e-00Z1 9306 3
5 A03U 1645 00 Rear Cover /2 C 1
6 A03U 1684 00 duct Mounting Stay D 1
7 65AA R718 00 DUST PROOF FILTER 2 ASSY A 1
8 A03U 1607 00 Rear Cover D 1
bizhub PRO C6500

EXTERNAL PARTS
P5
10
PS18
7
6 8
5
1 3 c
MS1
2
11
bizhub PRO C6500

1 A03U 1601 00 ADU Cover /Right C 1 a-00Z3 5308 1
2 56AA 1214 0 SWITCH CONNECTING ACTUATOR C 1 b-00Z1 9306 3
3 56AA 1212 0 SWITCH GUIDE PART C 1 c-00Z1 9304 1
4 55FA 1210 1 MAGNET CATCH X C 1
5 56AA 1216 0 CONTACT PRESSING SPRING 1 C 1
6 56AA 1215 0 SWITCH PRESSING ACTUATOR C 1
7 40AA 8501 1 DOOR SWITCH B 1
8 08AA 8551 2 PHOTO SENSOR B 1
9 A03U 9442 00 Processing Label /1 C 1
10 A03U 9443 00 Processing Label /2 C 1
11 A03U 1630 00 Paper feed Cover /Right D 1
bizhub PRO C6500

EXTERNAL PARTS
P6
2
b b 2
UPPER COVER MIDDLE COVER
c d d
1 1 c
a a
9
6 7 a 8
c
e e d
a 10
4 4
5 5
2
b
LOWER COVER
1
a
3
c
e d
4
a 11
5
bizhub PRO C6500
1 A03U 1740 00 Paper feed Cover C 3 a-00Z3 5310 1
2 A03U 9444 00 Operation Label /2 C 3 b-00Z3 5410 1
3 A03U 9456 01 Indicating Label /3 C 1 c-00Z2 5408 1
d-00Z1 9306 2
4 A03U 1798 01 PAPER FEED HANDLE C 3 e-00Z2 5412 1
5 A03X 1702 01 PAPER FEED HANDLE /2 C 3
6 A03U 9454 01 Indicating Label /1 C 1
7 A03U 1788 00 Paper feed Cover /B C 1
8 A03U 9455 01 Indicating Label /2 C 1
9 A03U 1787 00 Paper feed Cover /A C 1
10 A03U 1791 00 Paper feed Cover /C C 1
11 A03U 1796 00 Paper feed Cover /D C 1
bizhub PRO C6500

OPERATION SECTION
P7
b
a e
c e
9
a
8 OB/3 INVB/2
a
27 f
7 11
4 LCDB
3
OB/2
10
a 26 e
c
5
OKB
6
c
d 20 c
2 14 1
21 15
c
13 22
16
23 17
18
24 OB/1
25
19
12
bizhub PRO C6500

OPERATION SECTION Page. 7
1 A03U R708 00 OPERATION PANEL ASSY A I 1 a-00Z1 8306 1
1 A03U R709 00 OPERATION PANEL ASSY US B,G1 I 1 b-00Z1 9304 1
1 A03U R710 00 OPERATION PANEL ASSY EU C,I I 1 c-00Z2 5308 1
d-00Z2 5306 1
1 A03U R762 00 OPERATION PANEL ASSY TAIWAN H I 1 e-00Z1 4406 3
1 A03U R761 00 OPERATION PANEL ASSY CHINA J I 1 f-00Z2 4306 3
2 A03U 1926 00 Indicating Part D 1
3 A03U 1930 00 Ground Plate /Left D 1
4 A03U 1927 00 Ground Plate /Upper D 1
5 A03U 1928 00 Ground Plate /Lower D 1
6 A03U 1929 00 Ground Plate /Right D 1
7 56UA 8755 0 TOUCH KEY BOARD I 1
8 56UA -704 0 LCD ASSY I 1
9 A03U H110 00 OPERATING BOARD ASSY C 1
10 A03U 1946 00 Connecting Knob D 1
11 A03U 1947 00 Adjusting Knob /A D 1
12 A03U 1950 00 Operation Sheet A C 1
12 A03U 2050 00 Operation Sheet B,G1 C 1
12 A03U 2052 00 OPERATION SHEET H C 1
12 A03U 2051 00 OPERATION SHEET J C 1
13 A03U 1903 00 Positioning Cover /S C 1
14 56UA 7031 0 OPERATION UNIT BUTTON T C 1
15 56UA 7035 0 OPERATION UNIT BUTTON P C 1
16 56UA 7037 0 OPERATION UNIT BUTTON R C 1
17 56UA 7038 0 OPERATION UNIT BUTTON I C 1
18 56UA 7033 0 OPERATION UNIT BUTTON S C 1
19 56UA -904 1F OPERATION BOARD /1 ASSY I 1
20 56UA 7036 0 OPERATION UNIT BUTTON E C 1
21 56UA 7039 0 OPERATION UNIT BUTTON H C 1
22 56UA 7040 0 OPERATION UNIT BUTTON U C 1
23 56UA 7034 0 OPERATION UNIT BUTTON J C 1
24 56UA 7042 0 OPERATION UNIT BUTTON D C 1
25 56UA 7032 1 OPE UNIT BUTTON C C 1
26 56UA -905 1E OPERATION BOARD /2 ASSY I 1
27 56UA 8352 1 INDICATING STARTER I 1
bizhub PRO C6500

OPERATION SECTION
P8
1
e
2
3 b
b
c
4
5
4 4
a 7 5 c
4
c
d 7
e 7
4 5
4
d b
6
12 c c f
a
8
7
9
4
5
4 10
c
f
b
11
e
bizhub PRO C6500
1 A03U 1938 00 Operation Cover /I D 1 a-00Z1 9306 1
2 A03U 1933 00 Operation Cover /C D 1 b-00Z5 2080 1
3 A03U 1940 00 Operation Cover /F D 1 c-00Z1 9406 1
d-00Z4 6516 3
4 A03U 1918 00 Rotation Spacer /1 D 8 e-00Z1 4406 3
5 A03U 1917 00 Rotation Spring /T D 4 f-00Z2 5308 1
6 A03U 1941 00 Operation Cover /G D 1
7 A03U 1919 00 Rotation Spacer /2 D 4
8 A03U 1937 00 Swing Cover /Upper D 1
9 A03U 1936 00 Swing Cover /Lower D 1
10 A03U 1934 00 Operation Cover /E D 1
11 A03U 1935 00 Operation Cover /D D 1
12 A03U 1945 00 Operation Cover /H D 1
bizhub PRO C6500

OPERATION SECTION
1
P9
a
2
b
b
b
6
a
c
b
b
b
b
5
b
b
b
b
b b
b
b
b 3
4
b
b b
a
c
bizhub PRO C6500
1 A03U 1939 00 Operation Cover /J D 1 a-00Z1 4406 3
2 A03U 1931 00 Operation Cover /Upper D 1 b-00Z1 9406 1
3 A03U 1932 00 Operation Cover /Lower D 1 c-00Z6 8300 3
4 A03U 1942 00 Operation Cover /A D 1
5 A03U 1923 00 Stopper Screw /A C 1
6 A03U 1943 00 Operation Cover /B D 1
bizhub PRO C6500

OPTICAL SECTION
P 10
d
d 3 d
c
d d
2 10
5
17
d 11 d
4 h
d INVB/1
4 SCDB
PS2
c h
e
7 6
3 11
h
d
1
e 9
d c d
12 d
d RS f 16
e c
9
a CCDB 8 M1
h
d f
14 15
d
PS4
g
18 d
b f 19
PS3
b d
18 13
bizhub PRO C6500

OPTICAL SECTION Page. 10
1 65AA 6144 0E LENS LIGHT SHIELD COVER D 2 a-00Z1 6408 1
2 65AA 6140 0 CORD HOLDER D 1 b-00Z1 1320 1
3 26NA 6194 0 WIRE PULLEY C 2 c-00Z6 7040 6
d-00Z1 9406 1
4 25SA 6171 0 SPRING FIXING PLATE D 2 e-00Z1 9304 1
5 65AA 6125 0 WIRE TENSION SPRING D 1 f-00Z4 7406 3
6 08AA 8551 2 PHOTO SENSOR B 1 g-00Z1 1410 1
7 26NA 6216 0 GLASS HOLDING PLATE C 1 h-00Z1 9306 1
8 25SA -620 1 PULLEY MT PLATE UNIT/FRONT D 2
9 56AA 6129 0 OPTICS IDLING PULLEY C 2
10 A03U M405 00 Lamp Starter I 1
11 25SA 6107 0 REINFORCE PLATE D 2
12 65AA 8501 0 ADF DETECTING SENSOR B 1
13 A03U 2602 00 Vibrationproof Rubber /M D 1
14 65AA 7651 0 READ DRIVING PULLEY C 1
15 56AA 6141 0 MOTOR AUXILIARY RUBBER C 3
16 56AA 6140 0 MOTOR AUXILIARY SCREW C 3
17 65AA -907 1E SCANNER DRIVE BOAD ASSY B 1
18 56AA 8553 1 APS SENSOR 2 B 2
19 65AA 8013 1 OPTICAL DRIVE MOTOR C 1
bizhub PRO C6500

OPTICAL SECTION
P 11
2
a
9
b 10
1 4 a
d 10
3
2 d 9
a 11
12
13 6
7
f g
a
d
h e
14
8
5
16
g 15
g
c
6 h
7 M2 17
8
g
bizhub PRO C6500

1 A03U R725 00 ORIGINAL POSITION PLATE LEFT ASSY C 1 a-00Z1 4406 3
2 56UA 1270 0 FIXING SCREW C 2 b-00Z1 9304 1
3 65AA R7A0 00 ORIGINAL GLASS ASSY C 1 c-00Z1 8430 1
d-00Z1 9406 1
4 A03U R726 00 ORIJINAL POSITION PLATE REAR ASSY C 1 e-00Z1 6310 1
5 A03U 1617 00 Read Cover /Middle C 1 f-00Z2 5308 1
6 65AA 6118 0 OPTICS WIRE C 2 g-00Z6 7090 6
7 25SA 6165 0 DRIVE PULLEY C 2 h-00Z4 7406 3
8 5000 7501 0 READ DRIVING SHAFT HOLDER C 2
9 A03U 1646 00 Read Auxiliary Cover C 2
10 A03U 1642 00 Original cover Support Part C 2
11 56AA 6142 0 ADF DETECTING ACTUATOR C 1
12 56AA 6143 1 ADF DETECTION SPRING C 1
14 65AA 6121 0 BELT TENSION SPRING D 1
15 65AA 6135 0 READ DRIVING BELT C 1
16 65AA 7652 0 READ DRIVEN PULLEY C 1
17 27LA 8051 1 MAIN BODY FAN MOTOR B 1
bizhub PRO C6500

OPTICAL SECTION
L1
P 12
b
1 2
c
e
3
a b
c
5
3
4 bizhub PRO C6500

1 A03U M301 01 Exposure Lamp I 1 a-00Z1 9308 1
2 65AA 6151 0 REFLECTING MIRROR C 1 b-00Z1 9306 1
3 65AA 6120 0 OPTICS SLIDE PART D 2 c-00Z6 6030 6
d-00Z1 6306 1
4 26NA 6141 0 MIRROR PRESSURE SPRING B 2 e-00Z2 5308 1
5 65AA R799 00 FIRST-MIRROR ASSY C 1
bizhub PRO C6500

OPTICAL SECTION
P 13
d
4
e
a 5 b
c
a
6 e
f 5
c
e
2
6
2
1
f
2
e
3
2
bizhub PRO C6500
1 25SA 6155 0 MIRROR HOLDER 4 C 2 a-00Z1 9406 1
2 56AA 6129 0 OPTICS IDLING PULLEY C 2 b-00Z1 9304 1
3 65AA 6120 0 OPTICS SLIDE PART D 2 c-00Z1 6408 1
d-00Z1 8310 1
4 25SA 6154 0 MIRROR HOLDER 3 C 2 e-00Z6 7040 6
5 65AA 6143 0 CORD GUIDE PULLEY C 2 f-00Z6 6030 6
6 65AA 6112 0 READ MIRRER 2 C 2
bizhub PRO C6500

WRITE SECTION
P 14
See P15
See P15
See P15
See P16
bizhub PRO C6500

WRITE SECTION Page. 14
1 A03U R712 00 WRITING UNIT C I 3
2 A03U R711 00 WRITING UNIT K I 1
bizhub PRO C6500

WRITE SECTION
P 15
2
b
6 b
b 2
b
1
5
b
a
c 7
b 4
2
3
4
b
bizhub PRO C6500

1 65AA R707 00 GLASS CASE ASSY C 1 a-00Z1 9304 1
2 65AA 1114 0 EARTH PLATE D 6 b-00Z1 9306 1
3 A03U R712 00 WRITING UNIT C I 3 c-00Z3 5308 1
4 65AA 1087 0 WRITE PRESSING SPRING D 2
5 65AA R708 00 WRITING COOLING DUCT ASSY D 1
6 56UA 9730 0 LESER CAUTION LABEL 1 C 1
7 A03U 1075 00 Write Adjusting Cam D 1
bizhub PRO C6500

WRITE SECTION
P 16
2
b
6 b
b
b 2
1
5
a
b
2
4
3
b 4
bizhub PRO C6500

1 65AA R707 00 GLASS CASE ASSY C 1 a-00Z1 9304 1
2 65AA 1114 0 EARTH PLATE D 6 b-00Z1 9306 1
3 A03U R711 00 WRITING UNIT K I 1
4 65AA 1087 0 WRITE PRESSING SPRING D 2
5 65AA R708 00 WRITING COOLING DUCT ASSY D 1
6 56UA 9730 0 LESER CAUTION LABEL 1 C 1
bizhub PRO C6500

CHARGE CORONA SECTION
P 17
bizhub PRO C6500

CHARGE CORONA SECTION Page. 17
1 A03U R703 00 CHARGING UNIT A 4
bizhub PRO C6500

PHOTO CONDUCTOR SECTION
P 18
13
k
2 3
1 a
d
16
d d
d 13 3
c b
e c 4
j
a
b f c
g 17 11
c 15
7 g j 9
4 g
8 b
b 6
h
d h
g 14
5 12 9
c
10
i
g
bizhub PRO C6500
PHOTO CONDUCTOR SECTION Page. 18
1 56AA 4049 0 SHAFT STOPPER 4 C 1 a-00Z1 6306 1
2 65AA 7732 0 SCREW IDLING GEAR C 1 b-00Z1 8304 3
3 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDER C 2 c-00Z1 8306 1
d-00Z6 7040 6
4 A03U 3325 01 Blade Pressing Spring C 2 e-00Z1 8304 1
5 65AA 2051 0 CHARGE INSULATING PART FRONT D 1 f-00Z2 5206 1
6 65AA 7731 0 SCREW DRIVING GEAR C 1 g-00Z2 4310 1
7 26MA 7404 0 WASHER C 1 h-00Z2 4306 1
i-00Z2 5310 1
8 55WA 3001 0 DEVELOPING SHAFT HOLDER C 1 j-00Z1 9304 1
9 A03U 3312 00 Support Bearing C 2 k-00Z1 8204 1
10 65AA 2006 0 COLLECTING COVER D 1
11 65AA 2052 0 CHARGE INSULATING PART REAR D 1
12 A03U R732 00 DRUM EARTH ASSY C 1
13 4540 7805 0 PIN CLEANER A C 4
14 65AA 2030 0 TONER COLLECTING SPRING D 1
15 A03U 3303 00 Drum Cleaning Blade C 1
16 A03U 3399 00 CLEANER DRIVING GEAR 21T C 1
17 A03U 3346 00 Coupling /A C 1
bizhub PRO C6500

DEVELOPING SECTION
P 19
1
20
2
3
b
4
c 5
4
a
6
7
21 d
8
9
a g
10
19 g 11
4
18 a
4
a
f 12
c a
14 4
a
13
a
g
4 4
a 15
16 a 17
e
bizhub PRO C6500
DEVELOPING SECTION Page. 19
1 A03U R706 00 DEVELOPING UNIT C (CYAN) B 3 a-00Z6 7040 6
1 A03U R707 00 DEVELOPING UNIT K (BLACK) B 1 b-00Z1 6306 1
2 A03U 3719 00 Developing Power supply Plate /B D 1 c-00Z3 5308 1
d-00Z6 8120 3
3 A03U 3718 00 Developing Power supply Plate D 1 e-00Z1 9306 1
4 40AA 3232 0 TONER SUPPLY SPACER C 7 f-00Z2 4306 1
5 A03U 3891 00 DEVELOPING GEAR /2 19T B 1 g-00Z2 4308 1
6 A03U 3760 00 Developing Stopper Roller C 1
7 A03U 3890 00 DEVELOPING GEAR /1 22T B 1
8 A03U 3725 00 Developing Coupling /Right C 1
9 A03U 3894 00 DEVELOPING GEAR /3 23T B 1
10 A03U 3727 01 Developing Coupling /Left C 1
11 A03U 3899 00 SCREW IDLING GEAR /5 23T B 1
12 A03U 3892 00 SCREW DRIVE GEAR /LEFT 16T B 1
13 A03U 3895 00 SCREW IDLING GEAR /1 17T 16T B 1
16 A03U 3893 01 SCREW DRIVE GEAR /RIGHT 16T B 1
17 A03U 3898 00 SCREW IDLING GEAR /4 23T 15T B 1
18 A03U M508 01 Toner density Sensor C 1
19 25SA 3016 0 DEVELOPING DETECT SEAL C 1
20 A03U 3758 00 Scatter Preventing Pad /Front D 1
21 A03U 3759 01 SCATTER PREVENTING PAD /REAR D 1
bizhub PRO C6500

TONER SUPPLY SECTION
P 20
c
1
b
a 22 18 c c
a See P21
5 19
3 4
20 21
2 g 1
6
3 5
c
2 g 4 7
3
2 M48
g
3 9
2
a 10
a d
a c c
a 14
See P24,P25 11
12 15 17
e c
MS2 16
13 f
8
See P22
See P23
bizhub PRO C6500

TONER SUPPLY SECTION Page. 20
1 65AA R738 00 CHARGING CLEANING PART ASSY B 2 a-00Z1 9306 1
2 A03U 4033 00 Fixing Screw D 4 b-00Z3 8312 1
3 A03U R742 00 CHARGE SUCTION ASSY D 4 c-00Z3 8306 1
d-00Z1 8410 1
4 65AA 3304 0 CHARGE SUCTION PIPE L D 2 e-00Z1 1208 1
5 65AA 3305 0 CHARGE SUCTION PIPE S D 2 f-00Z6 7020 6
6 65AA R768 00 CHARGING SUCTION COVER ASSY D 1 g-00Z3 5308 1
7 65AA R767 00 FILTER PRESSING ASSY A 1
8 A03U R713 00 TONER SUPPLY UNIT A I 1
8 A03U R714 00 TONER SUPPLY UNIT US B,G1 I 1
8 A03U R715 00 TONER SUPPLY UNIT EU C,D1,D3,E,H,I,J,K I 1
9 65AA 8059 0 MAIN BODY FAN C 1
10 A03U 9445 00 Toner supply Label /Y D 1
11 A03U 9446 00 Toner supply Label /M D 1
12 A03U 9447 00 Toner supply Label /C D 1
13 A03U 9448 00 Toner supply Label /B D 1
14 55VA 5385 0 ENTRANCE GUIDE SCREW C 2
15 12QR 8601 1 INTER LOCK SWITCH B 1
16 65AA 3321 0 SWITCH PLATE D 1
17 65AA 9110 0 INTER LOCK WIRING D 1
18 65AA R752 00 SUPPORTING ROD D 1
19 65AA 3070 1 CARTRIDGE SUPPORT RAIL D 1
20 65AA 3069 0 DEVELOPING SUPPORT FOOT D 4
21 65AA 3091 0 DEVELOPING ROTARY JIG D 1
22 65AA R766 00 DEVELOPER CHARGING PLATE D 1
bizhub PRO C6500

P 21
a
3
2
c a
a a
c a
1 b
4
g d
a
g 6
A
g e
g
7 10
A
f 11 12
g A 8 g
g a 9
A g
5 13
PS54
14
7
g g e 10
g 16
11
f
8
9 15
14 13
bizhub PRO C6500
1 55VA 5375 0 MAGNET CATCH C 1 a-00Z1 9306 1
2 65AA 3289 0 LOCKING PLATE /B D 1 b-00Z6 7060 6
3 65AA 3271 0 TONER SUPPLY LOCK SPRING D 1 c-00Z6 7040 6
d-00Z3 8408 1
4 A03U 4033 00 Fixing Screw D 1 e-00Z2 5406 1
5 08AA 8551 2 PHOTO SENSOR B 1 f-00Z6 1060 1
6 A03U 4039 00 Guide Part /B D 3 g-00Z3 8306 1
7 26TA 3296 0 CARTRIDGE REGULATING PLATE D 2
8 26TA 3297 0 CARTRIDGE REGULATING SPRING C 4
9 26TA 3299 0 COVER PART D 2
10 65LA R705 00 PRESSING PART ASSY D 4
11 26TA 3298 0 CARTRIDGE PRESSING SPRING 3 C 2
12 65AA 3242 0 CARTRIDGE PRESSING PEDESTAL A D 3
13 26NA 3287 0 CARTRIDGE PRESSING SPRING 2 C 4
14 40LA 3285 0 CARTRIDGEPRESSINGHANDLE D 4
15 A03U 4067 00 Guide Part /D D 1
16 65AA 3263 1 CATRIDGE PRESSING PEDESTAL B D 1
bizhub PRO C6500

9
P 22
f
5
a b
a 10 d
1 b
c 4
d
b
4
4
e 11 PZS/Y,M,C b
1
b 3
2
b 7
8
bizhub PRO C6500

1 65AA 3246 1 SCREW BEARING A C 2 a-00Z6 7050 6
2 56AA 7733 0 SCREW GEAR 15T C 1 b-00Z6 7040 6
3 65AA R762 00 HOLDING MAIN BODY ASSY C 1 c-00Z7 4316 6
d-00Z3 5308 1
4 65AA 3250 1 SCREW BEARING B C 3 e-00Z3 5306 1
5 65AA R764 00 TONER SUPPLY COVER ASSY D 1 f-00Z1 5308 1
6 65AA R763 00 TONER SUPPLY ROTARY ASSY D 1
7 65AA 3285 1 SCREW BEARING D C 1
8 65AA 3294 0 SCREW BEARING E C 1
9 65AA R760 00 TONER SUPPLY A ASSY C 1
10 40AA 3232 0 TONER SUPPLY SPACER C 1
11 40AA 8803 1 LEVEL DETECTION SENSOR C 1
bizhub PRO C6500

11
P 23
f
6 7
b
a
5 d
a
1 b
c
4
d
b
4
4
e PZS/K b
12
1
b 3
2
b 9
10
bizhub PRO C6500

1 65AA 3246 1 SCREW BEARING A C 2 a-00Z6 7050 6
2 56AA 7733 0 SCREW GEAR 15T C 1 b-00Z6 7040 6
3 65AA R762 00 HOLDING MAIN BODY ASSY C 1 c-00Z7 4316 6
d-00Z3 5308 1
4 65AA 3250 1 SCREW BEARING B C 3 e-00Z3 5306 1
5 40AA 3232 0 TONER SUPPLY SPACER C 1 f-00Z1 5308 1
6 65AA 3329 0 TONER SUPPLY SEAL PART D 1
7 65AA R764 00 TONER SUPPLY COVER ASSY D 1
8 65AA R763 00 TONER SUPPLY ROTARY ASSY D 1
9 65AA 3285 1 SCREW BEARING D C 1
10 65AA 3294 0 SCREW BEARING E C 1
11 65AA R761 00 TONER SUPPLY B ASSY C 1
12 40AA 8803 1 LEVEL DETECTION SENSOR C 1
bizhub PRO C6500

P 24
1 4
b
2 10
See P37 c 12
14
a 3 b b
b
b 6
b c 11
b
7 8
A a
b 13 10
b 14
9 14
1 b b
2 b b
b c
6
3 b 11 10
b A
b
b
4
a 7 12 b
13 8 11
9
a 1 b c
1 b 2 b
b 4 11
2 4 c 10
c 3 b 12
3 b 12 c b
c b
B
b
b
7
a
a 7 13 6 14
9 b
13 6
9 b
b
B a
5
3 b
b
bizhub PRO C6500
1 40AA 7766 0 TONER SUPPLY GEAR F 28T C 4 a-00Z1 9306 1
2 26NA 3266 0 TONER SUPPLY SHAFT HOLDER C 4 b-00Z6 7040 6
3 3220 7601 0 PAPER LIFT UP LEVER SHAFT HOLDER B 8 c-00Z6 7050 6
4 65AA 7739 0 TONER SUPPLY GEAR B C 4
5 56AA 7733 0 SCREW GEAR 15T C 4
6 65AA 7741 0 TONER SUPPLY GEAR D A C 4
7 25BA 7717 1 TONER SUPPLY GEAR 2 13T 31T C 4
8 35EA 7715 1 GEAR MANUAL FEED IDLER 34T 14T C 2
9 65AA 7804 0 AGITATING GEAR A C 4
10 25AA 7789 0 REGULATION GEAR 36T C 4
11 55VA 7930 0 IDLER GEAR L 38T C 4
12 56AA 1746 1 PIN A C 4
13 56AA 1747 1 PIN B 3X12 C 4
14 56AA 1732 1 PIN A D2X12 C 4
bizhub PRO C6500

P 25
M49
a b
2 6
1
b
b
a
M50
a 6
TSDB
M53 M51 b
A
3 7
6
d c
7 9 a
d M52 c
4 c
5 6
7
c A
d c
MC14 8 10
c
MC15
MC16 8 c 9
MC17 c
c 9
c
7
d c c 10
7 7
B c c
c
a
7
c 9
c
bizhub PRO C6500

1 13RN 7321 1 BASE PLATE FIXING SCREW B D 3 a-00Z1 9306 1
2 65AA -906 1E TONER DRIVING BOARD ASSY B 1 b-00Z1 8306 1
3 56AA 8007 2 DC BRUSHLESS MOTOR 30 B 1 c-00Z6 7040 6
d-00Z1 9304 1
4 3960 4068 1 STOPPER RING B 4
5 65AA 8202 0 TONER SUPPLY CLUTCH B 4
6 A03U M104 00 PM Stepping motor /1 C 4
7 35EA 7722 0 GEAR W 38T C 7
8 65AA 7738 0 TONER SUPPLY GEAR A C 2
9 A03U 4599 00 TONER SUPPLY GEAR /C 33T 24T C 4
10 12VG 7703 0 IDLING GEAR B 44T 21T C 2
bizhub PRO C6500

TONER COLLECTING SECTION
P 26
1 c
a 32 g
2 3
30 e
a 9
4
b e
6 10
7
8 31 33
17 5 11
f 13 12
37
15
5 16 14
a
a 17
34
15 16 e
5
a 17
15 16
5 29
22
17 e
a 21
20
21 20 23
18
5 17 16 24
8 25
d 35
20 d
26 36
e
a 19 20
e
27
d 28
bizhub PRO C6500

TONER COLLECTING SECTION Page. 26
1 65AA 2421 0 COLLECTING PIPE 7 D 1 a-00Z1 9304 1
2 65AA 2440 0 TONER COLLECTING SEAL 4 D 1 b-00Z6 7030 6
3 65AA 2444 0 TONER DRIVING PART 2 D 2 c-00Z2 4204 1
d-00Z3 5308 1
4 65AA 2420 0 COLLECTING PIPE 6 D 1 e-00Z1 9306 1
5 65AA 2433 0 TONER COLLECTING SEAL 3 D 5 f-00Z1 8203 1
6 65AA 7784 0 TONER COLLECTING GEAR 2 C 1 g-00Z1 6430 1
7 65AA 7507 0 TONER COLLECTING BEARING 2 C 1
8 65AA 2406 0 TONER COLLECTING SEAL 1 D 2
9 65AA 2413 0 CONNECTING COVER D 1
11 65AA 2412 0 ROCKING CAM D 1
12 65AA 7797 0 TONER COLLECTING GEAR 5 C 1
14 65AA 2422 0 COLLECTING PIPE 8 D 1
15 65AA R741 00 COLLECTING PIPE 3 ASSY D 4
18 65AA R740 00 COLLECTING PIPE ASSY D 1
23 65AA R735 00 OPEN SHUT PART 6 ASSY D 1
26 65AA 7506 0 TONER COLLECTING BEARING 1 C 1
27 65AA 2424 0 OPEN SHUT PART 3 D 1
28 65AA 2425 0 OPEN SHUT PART 4 D 1
29 65AA R734 00 TONER COLLECTING UNIT D 1
30 65AA 2436 0 TONER COLLECTING SPRING 2 D 1
31 65AA 2414 0 TONER COLLECTING SCREW 1 D 1
32 65AA 2438 0 DOOR DETECTING PART 2 D 1
34 65AA -248 0 TONER ROCKING PLATE ASSY D 1
35 A03U R702 00 TONER COLLECTING BOX ASSY A 1
36 A03U 9426 00 Caution Label /2 D 1
37 25BA 8554 1 PHOTO SENSOR 1 C 1
bizhub PRO C6500

INTERMEDIATE TRANSFER SECTION
3 P 27
b
2
9
1 a
c
c
d 8
a
b
c
4 7
d e 4
c e e
f f
c 6
c 5 10
bizhub PRO C6500

INTERMEDIATE TRANSFER SECTION Page. 27
1 65AA 2606 0 TRNSFER FIXING PLATE MIDDLE D 1 a-00Z1 9404 1
2 65AA R744 00 HANDLE ASSY D 1 b-00Z1 9306 1
3 65AA R743 00 CLEANING FIXING PLATE CAULKING D 1 c-00Z1 9304 1
d-00Z6 7040 6
4 65AA 2634 0 GUIDE PLATE C 2 e-00Z1 8304 1
5 65AA 2727 0 SEPARATION PRESSING SPRING D 1 f-00Z6 7020 6
6 56AA 2070 0 DRUM SEPARATING CLAW A 1
7 65AA R753 00 SEPARATION CLAW ASSY C 1
8 65AA 2660 0 SLIDE SPRING D 1
9 A03U R743 00 INTERMEDIATE TRANSFER ASSY D 1
10 65AA -284 0 SEPARATION CLAW UNIT C 1
bizhub PRO C6500

P 28
20
1
2 d
a a
3
a
21
8
22 4
19
a
a f
e
8
5
a3
2 16
a 22
9 17
a 7
10
6 c b
8 12
a
8 b
14
13
15
11 12
c
e
d
16 17
d
18
bizhub PRO C6500
1 A03U 5042 00 Belt A 1 a-00Z6 7040 6
2 65AA 2674 0 TRANSFER RELEASE CAM C C 2 b-00Z6 7060 6
3 65AA 2675 0 TRANSFER RELEASE CAM K C 2 c-00Z6 7080 6
d-00Z1 9304 1
4 A03U 5112 00 Pressing Spring /Rear C 1 e-00Z3 5308 1
5 65AA 2614 0E TRANSFER PRESSURE ROLLER /K C 1 f-00Z1 9306 1
6 A03U 5102 00 Pressing Spring /Front C 1
7 A03U R745 00 POWER SUPPLY BLOCK D ASSY D 1
8 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDER C 2
9 65AA 2611 1 TRANSFER ROLLER LOWER A 1
10 A03U 5004 00 Transfer Roller /K A 1
11 A03U R744 00 POWER SUPPLY BLOCK B ASSY D 1
12 65AA 2687 0 REGULATING COLLAR C 2
13 65AA 2609 0 DRIVEN ROLLER C 1
14 56AA 4049 0 SHAFT STOPPER 4 C 1
15 65AA 2692 0 HIGH VOLTAGE POWERING COLLAR FRONT C 1
16 55VA 4212 0 SHAFT STOPPER C 2
17 5400 7605 0 BALL BEARING B 3
18 65AA 2724 0 SPACER A C 1
19 65AA R747 00 HIGH V POWERING REAR ASSY C 1
20 65AA R746 00 POWERING BLOCK A ASSY D 3
21 65AA 2619 0 TRANSFER DRIVING COUPLING FRONT C 1
22 56AA 1732 1 PIN A D2X12 C 1
bizhub PRO C6500

P 29
1
2
a
13
c 11
4 a
c
b 8
5
6
12
c 10
7 a
14
c
9 10
8
bizhub PRO C6500

1 A03U R748 00 BELT CLEANER UNIT B 1 a-00Z3 5308 1
2 65LA R704 00 SUPPORT PLATE ASSY D 1 b-00Z1 9306 1
3 A03U R754 00 STOPPER PLATE ASSY D 1 c-00Z6 7040 6
4 40AA 3232 0 TONER SUPPLY SPACER C 1
5 A03U 5529 00 Auxiliary Roller C 1
6 A03U 5595 00 COLLECTION GEAR /LOWER 38T C 1
7 A03U 5594 00 COLLECTION GEAR /MIDDLE 20T C 1
8 65AA 2684 0 CLEANER BEARING FRONT C 2
9 65AA R755 00 CLEANING FRONT PLATE ASSY B 1
10 65AA 2663 0 SCATTER PREVENTING PAD 3 D 2
11 65AA 2640 0 CLEANER POWERING PLATE D 1
13 65AA 2006 0 COLLECTING COVER D 1
14 56AA 1753 1 PIN A D2X10 C 2
bizhub PRO C6500

P 30
4 2 5
3 6
bizhub PRO C6500

1 A03U R748 00 BELT CLEANER UNIT B 1 a-00Z3 5308 1
2 65AA R757 00 SHEET 2 ASSY D 1
3 65AA R756 00 SHEET 1 ASSY A 1
5 A03U 5530 00 Cleaning Blade A 1
6 A03U 5554 00 Cleaning Spring C 2
bizhub PRO C6500

P 31
6 3
a
a
a
a e
4 b 3
4 a
c a
a
c 7
a
a
a
7
b d
5 d
bizhub PRO C6500

1 65AA R758 00 COLOR REGISTRATION UNIT C 1 a-00Z1 9304 1
2 65AA 2730 0 GUIDE PLATE D 2 b-00Z6 7030 6
3 65AA 2657 0 REGISTRATION PRESSING SPRING D 2 c-00Z1 9310 1
d-00Z6 7040 6
4 65AA R759 00 SOLENOID ASSY C 2 e-00Z1 9306 1
5 65AA 2736 0 COVER SHEET D 1
6 65AA 2711 0 REGISTRATION RELEASE SPRING D 1
7 65AA 2658 0 REGISTRATION OPEN SHUT SPRING D 2
bizhub PRO C6500

P 32
a e g 15
a
3
2
a
4
1 b c
5
14 11
6
10 d
6
16
5 9
7
f b c
12 a
13 11
16 6
a 4
8 7
a 16 a b
3 7 f d
12 a
13
2 11
b c 6 d 6
6 16
8
16 7
7 a f
6 12 a
13
b c 6 d
8
16
a
b
7
bizhub PRO C6500
1 A03U R733 00 DRIVING ROLLER ASSY C 1 a-00Z6 7060 6
2 65AA 2653 0 TENSION SPRING D 2 b-00Z3 5308 1
3 65AA 7509 0 BELT DRIVING BEARING C 2 c-00Z1 9304 1
d-00Z6 8060 3
4 65AA 2724 0 SPACER A C 2 e-00Z1 9306 1
5 5400 7605 0 BALL BEARING B 2 f-00Z6 7040 6
6 07BA 1587 1 SPACER A C 8 g-00Z4 7408 3
8 A03U R746 00 POWERSUPPLY BLOCK FRONT ASSY D 3
9 65AA 2610 0 TENSION ROLLER C 1
10 A03U 5593 00 COLLECTION GEAR /UPPER 42T C 1
11 A03U R747 00 POWER SUPPLY BLOCK REAR ASSY D 3
12 65AA 2613 0E TRANSFER PRESSURE ROLLER /Y C 3
13 A03U 5012 00 Transfer Roller /C A 3
14 65AA 2720 0E BELT SUPPORT SHAFT D 1
15 65AA 2740 0 BELT DRIVING COUPLING D 1
16 A03U 5071 00 Power supply Spring C 6
bizhub PRO C6500

FUSING SECTION
P 33
e
1
17 d
11 PS16
c
b
11
5
b a
c
16
21
g d
10 3 j
2 20
d
15
9 h b
19
7 i
a 4
M65
f 18
6
a
12
8 13
14
bizhub PRO C6500
FUSING SECTION Page. 33
1 A03U R716 00 FIXING UNIT A I 1 a-00Z2 5205 1
1 A03U R717 00 FIXING UNIT US B,G1 I 1 b-00Z1 9306 1
1 A03U R718 00 FIXING UNIT EU C,D1,D3,E,H,I,J,K I 1 c-00Z6 7060 6
d-00ZA A001 6
2 A03U 9434 00 Release Label /4 C 1 e-00ZA A001 5
3 A03U 7333 00 Fixing Paper exit Knob C 1 f-00Z1 9306 3
4 A03U 7338 00 Seal /2 D 1 g-00Z2 5308 1
5 A03U 7204 01 Fusing Cover /Front D 1 h-00Z2 5310 1
i-00Z3 5308 1
6 A03U 7278 00 Auxiliary Cover /E D 1 j-00Z1 9406 1
7 A03U 7282 00 Suction Cover /1 D 1
8 A03U 7341 00 Seal /4 D 1
9 A03U 7334 00 Seal /5 D 1
10 A03U M153 00 Fixing Cooling Fan C 1
11 5400 7605 0 BALL BEARING B 2
12 A03U 7330 00 Fan Cover Cover D 1
13 A03U 7336 00 Seal /1 D 1
14 A03U 7337 00 Sealing Plate /1 D 1
15 A03U 7305 00 Wiring Guide Plate /Front D 1
16 13GG 7703 0 MOTOR DRIVING GEAR B 1
18 A03U 7339 00 Sealing Plate /2 D 1
19 A03U R753 00 FIXING DUCT 2 ASSY B 1
20 A03U 7340 01 SEAL /3 D 1
21 56AA 1747 1 PIN B 3X12 C 1
bizhub PRO C6500

FUSING SECTION
P 34
14
4
a
5
a
2 b
d
3 a
e c
1 c
e 12 2
b 6
PS17 b 2
3
b b
b
f g
a
a
13
f a
7 8
f
9
a
11
10
a bizhub PRO C6500
1 A03U 7308 00 Entrance Actuator /A C 1 a-00Z1 9306 1
2 A03U 7345 00 Support Screw /A C 8 b-00Z1 9406 1
3 55VA 5397 0 WIRING HOLDER PART D 6 c-00Z1 9308 1
d-00Z3 5308 1
4 A03U 7332 00 Cover Duct D 1 e-00Z6 7020 6
5 A03U 7211 01 Fusing Cover /Rear D 1 f-00ZA A001 6
6 A03U 7277 00 Guide Part D 1 g-00ZA A001 5
7 A03U 7210 00 Fixing Entrance Plate /Lower D 1
8 A03U 7317 00 Fusing Seal D 1
9 A03U 7273 00 Insulating Sheet /C D 1
10 A03U 7245 00 Entrance Plate /Upper D 1
11 A03U 7272 00 Insulating Sheet /B D 1
12 55VA 8552 1 PHOTO SENSOR C 1
13 4500 5339 1 EXITGUIDEPLATEMTSCREW C 3
14 A03U R755 00 FIXING UPPER UNIT S 1
bizhub PRO C6500

FUSING SECTION
P 35
16 b
a 24
1 b
a 13
1 2
27
27 22
a
3 a 23
4 b
a f 2 13
b
5 4 8
g a 9 8 a
4 7
c 2
a
4
e 6 a a 28
d 4 29
11
7 8 10 26
a
7 15 2
25
a
30
8 18
8 14 11
a a
c a 8
M29
8 16 17 4
a 19
c 4
8
12 b
20 23
13 b 22
b 11
16 21
bizhub PRO C6500
1 13GG 7703 0 MOTOR DRIVING GEAR B 2 a-00Z6 7060 6
2 5400 7605 0 BALL BEARING B 4 b-00Z6 7080 6
3 55VA 7787 0 FIXING IDLER GEAR 4 38T B 1 c-00Z1 9306 1
d-00Z6 7040 6
4 3920 5336 0 SLIDE SHAFT HOLDER B 7 e-00ZA A001 6
5 A03U 7323 00 Fusing Jig D 2 f-00Z1 9406 1
6 A03U 8097 00 JAM PROCESSING GEAR /A 22T 35T B 1 g-00ZA A000 7
7 A03U 8093 00 FIXING DRIVE GEAR /M 22T B 3
8 56AA 4269 0 BY PASS FEED SPACER C 8
9 A03U 8088 00 FIXING DRIVE GEAR /H 35T B 1
10 A03U 8087 00 FIXING DRIVE GEAR /G 45T B 1
11 56AA 1748 0 PIN B C 3
12 27LA 8003 0 DC BRUSHLESS MOTOR 30 C 1
13 5000 7501 0 READ DRIVING SHAFT HOLDER C 3
14 25AA 7509 0 BALL BEARING C 2
15 A03U 8089 00 FIXING DRIVE GEAR /I 26T 79T B 1
16 3040 7807 0 PIN C C 3
17 A03U 8091 00 FIXING DRIVE GEAR /K 55T B 1
18 A03U 8090 00 FIXING DRIVE GEAR /J 26T B 1
19 A03U 8094 00 FIXING DRIVE GEAR /N 34T B 1
20 A03U 8080 00 FIXING RELEASE GEAR /A 44T B 1
21 A03U 7244 00 Release Actuator /A C 1
22 A03U 7224 00 Pressure Cam D 2
23 4540 7803 0 PARALLEL PIN C 2
24 65AA 7748 0 FIXING REGULATING GEAR B C 1
25 65AA 7747 0 FIXING REGULATING GEAR A C 1
26 65AA 5365 1 FIXING LIMITTER D 1
27 56AA 1747 1 PIN B 3X12 C 2
28 56AA 1753 1 PIN A D2X10 C 1
29 A03U 7258 00 FIXING DRIVE SHAFT /A D 1
30 A03U 7261 00 FIXING DRIVING SHAFT /D D 1
bizhub PRO C6500

FUSING SECTION
d d
P 36
27
1 2
d
10
9 c
3
4 15
b
16
17
e e
7 c i
8
7
5
6 20
5 c h
28 b 15 19
f c 14 aPS64 29
b a
h g b
c 26
16 17
11 i 25
12 13 18 a
22 30
11 22
21
b
24 a
b
b 23 bizhub PRO C6500
1 A03U 7348 00 Positioning Plate spring /1 C 1 a-00Z1 9306 1
2 A03U 7349 00 Positioning Plate D 1 b-00Z6 7040 6
3 A03U 7350 00 Slide Knob D 1 c-00Z3 8306 1
d-00Z1 8203 1
4 A03U 7276 00 Fixing Paper exit Plate /Upper D 1 e-00Z6 7030 6
5 65AA 5398 0 FIXING PAPER EXIT BEARING C 4 f-00Z2 5408 1
6 A03U 7225 00 Fixing Paper exit Roller A 2 g-00Z6 6060 6
7 A03U 7356 00 Paper exit Spring /2 C 2 h-00Z6 7020 6
i-00Z6 7060 6
8 A03U 7255 00 Paper exit Spring /1 C 1
9 A03U 7281 00 Insulating Sheet /D D 1
10 A03U 7299 01 INSULATING SHEET /E D 1
11 A03U 9436 00 Release Label /6 D 2
12 65AA 5399 1 FIXING PAPER EXIT LEVER C 1
13 A03U 7233 00 Open/close Lever D 1
14 A03U 8096 00 FIXING DRIVE GEAR /P 20T B 1
15 55GA 7503 1 SHAFT HOLDER A 2
16 A03U 7345 00 Support Screw /A C 2
17 A03U 7342 00 Spring Cover D 2
18 A03U 7343 00 Paper exit Open/shut Spring /A C 1
19 A03U 7344 00 Paper exit Open/shut Spring /B C 1
20 A03U 7209 00 Fixing Paper exit Roller C 1
21 A03U 8084 00 FIXING DRIVE GEAR /D 19T B 1
22 26NA 1728 0 BALL BEARING C 2
23 A03U 8083 00 FIXING DRIVE GEAR /C 20T B 1
24 A03U 7239 00 Paper exit Drive Plate D 1
25 A03U 8085 00 FIXING DRIVE GEAR /E 32T B 1
26 65AA 5352 0 PAPER EXIT DETECTING PLATE D 1
27 56UA 9726 0 HIGH TEMP CAUTION LABEL2 A,B,G1,H,J D 1
27 56UF 9726 0 HIGH TEMP CAUTION LABEL2 C,D1,D3,E,I,K D 1
28 56AA 1753 1 PIN A D2X10 C 1
29 55VA 8552 1 PHOTO SENSOR C 1
30 56AA 1732 1 PIN A D2X12 C 1
bizhub PRO C6500

FUSING SECTION
8 P 37
16
10 n
p 18
7
j
L5
17
9
e
c 2
14
ea
3
15
a
8 b
7 e
d
p g b b
6 e d
p m k 11
e
1
a d g
13
5 20
c b
4 12
i c
2 17 b f
TS3 TH4
b j e
26
e e 3
n b
25
24 a
d 19 21 3
e
11 22
TH2 23
e h
b
c bizhub PRO C6500
1 A03U 7275 00 Wiring Part /1 D 1 a-00Z6 7060 6
2 A03U 7331 00 Mounting Nut D 2 b-00Z1 9406 1
3 A03U 7345 00 Support Screw /A C 3 c-00Z6 7080 6
d-00Z6 1060 1
4 A03U 7288 00 Fusing Duct /4 D 1 e-00Z1 9306 1
5 A03U 7217 00 Hold Plate /1 D 1 f-00Z1 6310 1
6 A03U 8081 00 FIXING DRIVE GEAR /A 38T B 1 g-00Z5 1060 1
7 26NA 5371 2 BALL BEARING A 2 h-00Z1 6308 1
i-00Z1 8304 1
8 A03U 7227 00 Insulating Sleeve /Lower B 2 j-00Z1 6306 1
9 A03U 7203 00 Fusing Roller /Lower A 1 k-00Z6 1030 1
10 A03U M32A 00 Fixing Lamp /Lower A I 1 m-00Z1 9304 1
10 A03U M32E 00 Fixing Lamp /Lower B,G1 I 1 n-00Z2 5205 1
10 A03U M32F 00 Fixing Lamp /Lower C,D1,D3,E,H,I,J,K I 1 p-00Z6 8260 3
11 A03U 7307 01 Pressure Spring C 2
12 A03U 8082 00 FIXING DRIVE GEAR /B 28T B 1
13 A03U 7346 00 Separating Spring /Front C 1
14 A03U 7347 00 Separating Spring /Rear C 1
15 A03U 7327 00 Hold Block /Rear D 1
16 A03U 7329 00 Cover /5 D 1
17 56AA 2087 0 TERMINAL FIXING SCREW C 2
18 A03U 7328 00 Fixing duct /5 D 1
19 56AA 5347 0 FIXING FULCRUM SHAFT D 1
20 A03U R734 00 MOUNTING PLATE A ASSY C 1
21 55VA 5397 0 WIRING HOLDER PART D 2
22 65AA 5323 0 MOUNTING PLATE D 1
23 65AA 8802 0 TEMPERATURE SENSOR 2 B 1
24 A03U 7286 00 Fusing Duct /3 D 1
25 A03U 7287 00 Cover /3 D 1
26 SP00 -018 1 THERMOSTAT A 1
bizhub PRO C6500

FUSING SECTION
P 38
i
6
1
10
k
9
L2,L3,L4
5
k
k 7
a k
2 6
i 25
3 b i
15
14
4
8 c h
j
b 24
19
20
14 b
12 15 a 20 g
i TH3
26 e
13 b h 27
k a
c
16 f TS1
TS2 28
TH1
c e
11 19
b 23
a d 22
18 21
17 b bizhub PRO C6500

1 A03U 7270 00 Insulating Sheet /A D 1 a-00Z1 9406 1
2 A03U 7213 00 Fixing Top plate D 1 b-00Z1 9306 1
3 A03U 7317 00 Fusing Seal D 1 c-00Z6 7060 6
d-00Z1 5304 1
4 A03U 7303 00 Insulating Sheet /F D 1 e-00Z1 6308 1
5 A03U 7304 00 Insulating Sheet /G D 1 f-00Z1 8304 1
6 A03U 7250 00 Belt Regulating Sleeve A 2 g-00Z1 6310 1
7 A03U 7201 00 FUSING ROLLER /1 A 1 h-00Z1 9304 1
i-00Z6 8300 3
8 A03U 7202 01 Fusing Roller /2 A 1 j-00ZA A001 6
9 A03U 7205 01 FUSING BELT A 1 k-00ZA A001 5
10 A03U M31A 00 Fixing Lamp /Upper A I 1
10 A03U M31E 00 Fixing Lamp /Upper B,G1 I 1
10 A03U M31F 00 Fixing Lamp /Upper C,D1,D3,E,H,I,J,K I 1
11 A03U 7290 01 Heater Support Plate /Front D 1
12 A03U 7345 00 Support Screw /A C 1
13 55VA 5397 0 WIRING HOLDER PART D 1
14 A03U 7295 00 INSULATING SLEEVE /UPPER A 2
15 A03U 8078 00 FUSING BEARING /UPPER A 2
16 A03U 8086 00 FIXING DRIVE GEAR /F 20T 28T B 1
17 A03U 7243 00 Cover Plate D 1
18 A03U 8095 00 FIXING DRIVE GEAR /O 26T A 1
19 56UA 7507 0 FIXING BEARING A 2
20 A03U 7279 00 Belt Tension Spring C 2
21 26NA 5423 0 TERMINAL FIXING SCREW D 2
22 A03U 7298 00 Terminal Plate D 1
23 26NA 5378 0 TERMINAL PEDESTAL B D 1
24 A03U 7251 00 Roller Mounting Plate D 1
25 A03U 7291 01 HEATER SUPPORT PLATE /REAR D 1
26 SP00 -003 2 THERMOSTAT A 1
27 A03U R735 00 STAY B ASSY C 1
28 65AA 8801 0 TEMPERATURE SENSOR 1 B 1
bizhub PRO C6500

PROSECARRIAGE SECTION
P 39
See P40
See P42
Yel ow
5
Magen
ta a
w
B
Yell
o
6
See P43 (4 unit)
Cyan
Mag
enta
7 a
9 4 a
a
n
Blac
k
A
Cya
8 (4 unit)
k
a
Blac
4 a
5 See P41
See P40
Yel ow
(3 unit)
1 6
1 Magen
ta
10
7 2 3
Cyan
b
8 b c
c
Blac
c
k
11 DETAIL 'B'
DETAIL 'A'
bizhub PRO C6500
PROSECARRIAGE SECTION Page. 39
1 65AA 2268 0 CARTRIDGE SUPPORT SCREW D 6 a-00Z1 9306 1
2 A03U 3443 00 Drum Mounting Block /Rear D 4 b-00Z1 9304 1
3 A03U 3442 00 Drum Mounting Block /Front D 4 c-00Z3 5308 1
4 65AA 2246 0 DEVELOPING PRESSING SPRING D 8
5 65AA 9744 0 DEVELOPING CHANGE LABEL Y D 2
6 65AA 9745 0 DEVELOPING CHANGE LABEL M D 2
7 65AA 9746 0 DEVELOPING CHANGE LABEL C D 2
8 65AA 9747 0 DEVELOPING CHANGE LABEL K D 2
9 56UA 9792 0 HIGE VOLTAGE CAUTION LABEL D 1
10 A03U 3495 00 Plate /1 D 4
11 A03U 3489 00 Drum Holding Plate /Rear D 4
bizhub PRO C6500

P 40
3
d
a
c
2 4
6
b
1 6
7
1
b
b
bizhub PRO C6500
1 A03U 3432 00 Scatter Preventing Sheet D 1 a-00Z2 5206 1
2 A03U 3498 00 Guide Block D 1 b-00Z3 5308 1
3 A03U 3494 00 Carriage Suction Seal D 1 c-00Z1 9306 1
d-00Z1 1306 0
4 65AA 2241 0E DEVELOPING MOUNTING RAIL D 1
5 A03U 3499 00 Dust-proof Seal D 2
6 65AA R732 00 CHARGE PRESSING ASSY D 2
7 65AA 8307 0 PCL B 1
bizhub PRO C6500

P 41
b 4
c
a 3
bizhub PRO C6500

1 65AA 2241 0E DEVELOPING MOUNTING RAIL D 1 a-00Z3 5308 1
2 65AA 2265 0 CARRIAGE SHEET LOWER D 1 b-00Z1 9306 1
3 65AA 8307 0 PCL B 1 c-00Z1 1306 0
d-00Z2 5206 1
4 65AA R732 00 CHARGE PRESSING ASSY D 2 e-00Z1 8406 1
bizhub PRO C6500

P 42
7
3
a
7
2 c
d b
1 5
1
2 c
1 c
c
SD1
bizhub PRO C6500

1 65AA 2276 0 WIRING COVER D 3 a-00Z1 9308 1
2 65AA 2237 0 TRANSFER SUPPORT BLOCK REAR D 2 b-00Z6 7040 6
3 A03U 3473 00 Wiring Cover D 1 c-00Z1 9304 1
d-00Z6 7030 6
4 65AA 2275 0 SEPARATION PRESSURE ROLLER C 1
5 65AA 2259 0 SOLENOID RELEASE SPRING D 1
6 26NA 8251 3 PAPER FEED SOLENOID C 1
7 A03U 3474 00 Wiring Cover D 2
bizhub PRO C6500

P 43
a
1
b
5
c a a 6
d
b
c
a f
a h 6
d 2 b e
d
3
c 7
a
3 5
4 5
TCRS/Y,M,C,K
a
8 g
d
b
c f
9
a
3
bizhub PRO C6500
1 65AA 2214 0 CARRIAGE HANDLE LEFT D 1 a-00Z6 7040 6
2 65AA 2235 0E FRONT COVER /LEFT D 1 b-00Z1 9404 1
3 65AA 2229 0 LEVER OPEN SHUT SPRING D 4 c-00Z1 9312 1
d-00Z1 9304 1
4 65AA 2213 0 CARRIAGE HANDLE RIGHT D 1 e-00Z1 9406 1
5 65AA 2281 0 BASE PLATE COVER D 4 f-00Z1 9306 1
6 65AA 2236 0 TRANSFER SUPPORT BLOCK FRONT D 2 g-00Z1 8310 1
7 65AA 7508 1 DRUM SUPPORT BEARING /2 C 4 h-00Z1 8404 1
8 65AA 2280 0 WIRING GUIDE COVER D 4
9 A03U R736 00 HV DETECTING SENSOR ASSY C 4
bizhub PRO C6500

SECONDARY TRANSFER SECTION
P 44
2
1
a
4
5 d
c
c 6
10
7
a a
8
8
13
12
9
3
5
4 14
b
c d 11
7
c
6 d
8 a
8 13
12
9
bizhub PRO C6500
SECONDARY TRANSFER SECTION Page. 44
1 A03U R704 00 SEPARATING NEUTRALIZING ASSY A 1 a-00Z6 7040 6
2 65AA R779 00 SEPARATING MT SCREW C 2 b-00Z1 9304 1
3 65AA R778 00 TRANSFER EARTH PLATE ASSY C 1 c-00Z6 7060 6
d-00Z1 9306 1
5 65AA 4512 0 TRANSFER BEARING B 2
6 A03U 8128 00 Slide Bearing C 2
7 65AA 4507 0 TRANSFER FULCRUM BEARING D 2
8 A03U 5218 00 Pressure Roll C 4
9 A03U 5237 00 Transfer Spring /2 C 2
10 65AA 4501 1 TRANSFER ROLLER A 1
11 A03U R749 00 GUIDE PLATE UPPER ASSY D 1
12 A03U 5217 00 Transfer Spring /1 C 2
13 A03U 5235 01 Guide Part /1 D 2
14 A03U 5239 00 HOLDING SHEET D 1
bizhub PRO C6500

PAPER FEED DRIVING SECTION
b P 45
e
10 d d 11
9
9 16
d
12
13
d
1 d b
14
15 1 3
3 d
d 4
3 d
2 1
a d d 6
1 7 d
d
1 5
b 3 d
c
3 c
2
d 1
5 d
3
d
c 1
1 5 d
d 3
8
1 d
c
1
a
bizhub PRO C6500

PAPER FEED DRIVING SECTION Page. 45
1 5400 7605 0 BALL BEARING B 3 a-00Z1 9406 1
2 65AA 7753 0 PAPER FEED GEAR 1 C 2 b-00Z1 9306 1
3 56AA 1748 0 PIN B C 1 c-00Z7 1320 6
d-00Z6 7060 6
4 65AA 7786 0 PAPER FEED GEAR 3 C 1 e-00Z6 7040 6
5 55VA 7713 0 PAPER FEED DRIVING GEAR C 63T 36T B 3
6 65AA 7798 0 PAPER FEED GEAR 4 C 1
9 0900 7553 0 METAL B 1
10 65AA 7805 0E IDLING GEAR /H C 1
12 07AA 7730 2 SIDE GEAR E 52T B 1
13 25SA 7742 0 DOUBLE FEED DRIVE GEAR 41T 24T C 1
14 65AA 8002 1 DC BRUSHLESS MOTOR 50 B 1
15 56AA 1746 1 PIN A C 4
16 56AA 1747 1 PIN B 3X12 C 8
bizhub PRO C6500

PAPER FEED SECTION
P 46
a
2
3 5
2
b
2
3
14
2 d
b 4 b
a
b 10
10 b
10
e
12 13
f
9 b e 10
8
9
10
7
15
6 11
bizhub PRO C6500

PAPER FEED SECTION Page. 46
1 A03U R723 00 PEPER FEED UNIT S 1 a-00Z6 7030 6
2 A03U 8501 01 Slide Bearing C 4 b-00Z6 7040 6
3 26NA 4256 0 BY PASS FEED DRIVEN ROLLER C 2 c-00Z7 1110 6
d-00Z2 5308 1
4 56AA 4048 1 PAPERFEEDPRESSINGSPRING C 1 e-00Z6 7060 6
5 56AA 4001 0 PAPER FEED MAIN BODY C 1 f-00Z1 9306 1
7 25SA 4096 0 DOUBLE FEED PREVENTION RUBBER A 1
8 56AA R716 00 REVERSING ROLLER ASSY B 1
9 55VA 7903 0 PAPER FEED REVERSAL GEAR C 14T B 1
10 08AA 7601 0 DRUM DRIVING SHAFT HOLDER C 4
11 56AA 4041 1 TORQUE LIMITTER B 1
12 26NA 4206 1 BY PASS FEED CONVEYING GEAR 21T B 1
13 56QA 4008 0 MULTI FEED PREVENTING PLATE C 1
14 56AA 4042 0 MULTI FEED PREVENTING SPRING C 1
15 56AA 1731 0 PIN C 1
bizhub PRO C6500

PAPER FEED SECTION
f
P 47
1
18
a
5
b b 29
25 5 30
23 24 26 i
f
32
16 5 31
PS30,36,42
PS31,37,43 b 32
b g MC7,9,11
28 21
5 MC8,10,12
2 5 b
b 23
20 24
3 25
19 b 27 42 31
4 22 10
19
33
d
c 7 34
SD7,8,9 41
5 6
g 40
36
e 8 b
5
9
21 37 e b
g b 23
11 h 14 35
5
c 38 23 j
15 b
a b 39
12
13 PS29,35,41 36
g 21
16 17
bizhub PRO C6500

PAPER FEED SECTION Page. 47
1 56AA 4010 0E WIRING PROTECTION COVER D 1 a-00Z1 9306 1
2 65AA 4001 0 REGULATING PLATE D 1 b-00Z6 7040 6
3 65AA R771 00 SOLENOID ASSY C 1 c-00Z1 6306 1
d-00Z1 9304 1
4 65AA 4006 0 RELEASE SPRING D 1 e-00Z2 5308 1
5 08AA 7601 0 DRUM DRIVING SHAFT HOLDER C 4 f-00Z1 9306 2
6 56AA 4052 0 SENSOR EARTH SPRING C 1 g-00Z6 7060 6
7 56AA 4046 0 SENSOR ADJUSTMENT PLATE D 1 h-00Z1 8306 1
i-00Z7 1214 6
8 56AA 4038 0 PAPER FEED REGULATING BLOCK C 1 j-00Z6 7030 6
9 65AA 4010 0 REGULATING PLATE REAR D 1
10 26NA 4082 0 PAPER FEED SLIDE SHAFT HOLDER C 3
11 55FA 4032 0 COUPLING C 1
12 56AA 4003 2 PAPER FEED GUIDE PLATE UPPER D 1
13 56AA 4037 0 ADJUSTING PLATE D 1
14 56AA 4031 0 SENSOR MOUNTING PLATE D 1
15 56AA 4017 1 PAPER FEED DETECTING ACTUATOR C 1
17 56AA 4019 0 SENSOR PRESSING SPRING C 1
18 65GE 9740 0 GUIDE LABEL /1 D 3
20 56AA R721 00 PAPER FEED OCILLATE ROLLER B 1
22 56AA R720 00 FEED ROLLER UNIT A 1
23 56AA 1776 0 COLLAR C 2
24 56AA 1751 0 PIN B C 2
25 0590 7651 0 PULLEY 1 15T C 1
26 56AA 4007 0 PAPER FEED ROCKING PLATE D 1
27 56AA 7759 0 PAPER FEED ROCKING BELT 111L C 1
28 56AA 4030 0 PAPER QUANTITY ACTUATOR C 1
29 56AA 1712 1 SEPARATE SPRING UPPER C 1
30 56AA 4039 0 CAM PLATE C 1
31 56AA 8201 2 PAPER FEED DRIVING CLUTCH B 2
33 56AA 4012 0 PAPER FEED HOLDING SCREW D 1
34 56AA 4023 0 PAPER FEED REGISTRATION ROLLER C 1
35 56AA 4050 0 SHAFT HOLDER EARTH PLATE C 1
36 56AA 1748 0 PIN B C 1
37 56AA 7773 0 PAPER FEED REVERSING GEAR 2 33T C 1
38 56AA 7772 0 PAPER FEED REVERSING GEAR 1 16T 22T C 1
39 56AA 4047 0 SCREW EARTH PLATE C 1
40 56AA 4051 0 PRESSING SPRING C 1
41 56AA 4045 0 PAPER FEED COUPLING PART C 1
42 A03U 5603 00 DRIVE SHAFT D 1
bizhub PRO C6500

CASSETTE
a
P 48
b
8 b b
3
10 9 b
20 d
b
VR1
f
b 12 VR2
h VR3
a j 13 10
1 11
2 15
b
3
c d
14
b
b
g b
b
5 4
6 c e
c
7 b
17 16
f 17
b i
b h 18
i
16 19
18 bizhub PRO C6500

CASSETTE Page. 48
1 A03U 6210 00 GUIDE PLATE /FRONT C 1 a-00Z3 5310 1
2 65AA 4778 0 GUIDE SPRING 2 D 1 b-00Z1 9304 1
3 26NA 4707 0 PAPER REGULATING CLAW D 2 c-00Z6 7040 6
d-00Z2 6308 1
4 65GE 4709 0 SIDE LOCKING PLATE D 1 e-00Z3 5308 1
5 65AA 4783 1 GUIDE SPRING 4 D 1 f-00Z2 6310 1
6 65AA R781 00 ROCK PART 2ASSY D 1 g-00Z1 6305 1
7 65AA 4724 0 LOCKING SPRING D 2 h-00Z1 9306 1
i-00Z6 7060 6
8 A03U 6211 00 GUIDE PLATE /REAR C 1 j-00Z1 6306 1
9 A03U 9453 00 Regulating Label /1 D 1
10 65AA 4742 0 PAPER REGULATING SHEET D 2
11 65AA 4727 0 SHAFT SUPPORT PLATE D 1
12 56AA 8560 1 SIZE DETECTING VR C 1
14 A03U 6204 00 PINION 14T D 1
15 65AA 4760 0 DETECTING GEAR C 1
16 65AA 4755 0 WIRE ROLLER C 2
17 65AA 4763 0 WIRE GUIDE PART D 2
18 65AA 4759 0 PROTECTION SEAL 1 D 2
19 65AA 4768 0 LOCKING PART D 1
20 A03U R724 00 CASSETTE S 3
bizhub PRO C6500

CASSETTE
b P 49
4
3 12 b
a b 10
2
1 b
6
b
b
5
a c b
3 2 11
b 5 7
4 a
6 8 a
c b
b 9
b 7
b
10 a
11
b 13
e
14
b
PS32,38,44
a 8
d
bizhub PRO C6500
CASSETTE Page. 49
1 A03U R756 00 PAPER REGULATING PLATE LEFT ASSY D 1 a-00Z6 7060 6
2 65AA 4762 0 PROTECTION SEAL 2 D 2 b-00Z1 9304 1
3 65AA 4763 0 WIRE GUIDE PART D 2 c-00Z6 7020 6
d-00Z1 9306 1
4 65AA 4755 0 WIRE ROLLER C 2 e-00Z6 7040 6
5 65AA 4782 0 REGULATING PART D 2
6 65AA 4795 0 CASSETTE REGULATING SCREW D 2
7 A03U 6213 00 AUXILIARY COVER /L D 1
9 65AA 4780 0 GUIDE SHEET D 2
10 A03U 6214 00 AUXILIARY COVER /S D 2
11 55VA 4060 0 DRIVING UP DOWN PULLEY B 2
12 A03U 6212 00 GUIDE COVER C 1
14 65AA 4713 0 PAPER DETECTING ACTUATOR C 1
bizhub PRO C6500

CASSETTE
P 50
f
3
1 a
c 10
2 3
d
b d
7
3
a
3 d
a 3
11
b
8
c 3
c 9
5 a
d
PS33,39,45 d
e
d
10
4 c
f
e e
d e
e
e e 9 b
e b
6 d
6
4 1
PS34,40,46
bizhub PRO C6500

CASSETTE Page. 50
1 56AA 1030 0 SLIDE RAIL A D 6 a-00Z1 9406 2
2 65AA 4748 0 PROTECTION SHEET UPPER D 1 b-00Z1 8404 1
3 65AA 4786 0 AUXILIARY SHEET D 8 c-00Z1 9306 1
d-00Z1 9304 1
4 08AA 8551 2 PHOTO SENSOR B 2 e-00Z6 7025 6
5 65AA 4775 0 GUIDE BEARING C 1 f-00ZA A000 7
6 65AA 4732 0 PAPER DETECTING ACTUATOR D 2
7 65AA 4758 0 GUIDE BEARING 2 C 1
8 55VA 4093 0 DOUBLE FEED PREVENTIVE PLATE C 1
9 65AA 4752 0 UP DOWN WIRE 1 C 2
10 65AA 4753 0 UP DOWN WIRE 2 C 2
11 A03U 9452 00 Paper feed Label /1 C 1
bizhub PRO C6500

CASSETTE
P 51
1
a b
e
1
a
e
c
2
c
c 3
4
bizhub PRO C6500

CASSETTE Page. 51
1 65AA 4722 0 MOUNTING SCREW D 6 a-00ZA A000 7
2 65AA 4739 0 GUIDE SPRING D 3 b-00Z6 7080 6
3 65AA 4797 0 SPACER D 3 c-00Z6 7060 6
d-00Z1 9320 1
4 0676 4258 1 TRAY LOCK PULLEY C 3 e-00Z5 1026 1
5 56AA 8003 1 CASSETTE DRIVE MOTOR B 3
bizhub PRO C6500

BYPASS SECTION
P 52
See P54
See P53
See P55
1
4
c a
3
6
d 5
2 c
b
3
bizhub PRO C6500

BYPASS SECTION Page. 52
1 A03U R750 00 BY PASS FEED UNIT D 1 a-00Z7 1312 6
2 65AA 4234 0 PAPER FEED TRAY LIFTING CLUTCH B 1 b-00Z1 9320 1
3 26NA 4082 0 PAPER FEED SLIDE SHAFT HOLDER C 2 c-00Z6 7060 6
d-00Z1 9306 1
4 56AA 1709 0 PRESSURE SPRING C 1
5 55VA 1554 1 CLEANER COUPLING PART C 1
6 13HA 8002 1 LCT DRIVE MOTOR B 1
bizhub PRO C6500

BYPASS SECTION
P 53
1 2 d
f
b c
17
3
16
4
1 15 14
f 20 7 6
5
h e
a e e
a
21
6
g 23 e
18
8 17
g
e 14 22
9 16
6 15
14
13
19
12 a
f
10 11 e 6
e 18
e
19 f
e
6 bizhub PRO C6500
1 08AA 8551 2 PHOTO SENSOR B 1 a-00Z1 9306 1
2 65AA 4204 0 PAPER FEED LIFTING SPRING D 1 b-00Z6 7030 6
3 65AA 4205 0 PAPER FEED DETECTING ACTUATOR C 1 c-00Z6 7020 6
d-00Z3 8306 1
4 65AA R790 00 BY-PASS FEED SOLENOID ASSY C 1 e-00Z6 7040 6
5 55VA 4222 0 POSITIONING SCREW C 1 f-00Z1 6306 1
6 26NA 7601 0 PAPER FEED SHAFT HOLDER D 2 g-00Z6 7060 6
7 65AA 4281 0 DRIVE PROTECTION COVER D 1 h-00Z1 8304 1
8 56AA 4038 0 PAPER FEED REGULATING BLOCK C 1
10 26NA 1558 0 GEAR H 55T C 1
11 56AA 1731 0 PIN C 1
12 56AA 4041 1 TORQUE LIMITTER B 1
13 55VA 7903 0 PAPER FEED REVERSAL GEAR C 14T B 1
14 3960 4068 1 STOPPER RING B 1
15 65AA 4217 0 MULTI FEED PREVENTING ROLLER C 2
16 65AA 7701 0 MULTI FEED PREVENTING GEAR C 2
17 25SA 4096 0 DOUBLE FEED PREVENTION RUBBER A 2
18 13QA 7704 0 DRIVE GEAR 1 18T C 1
19 65AA 4207 0 MULTI FEED PRESSURE SPRING D 2
20 55VA 4023 0 PAPER FEED LIFT UP LEVER C 1
21 55VA 4099 1 LEVER AUXILIARY PLATE C 1
22 65AA R789 00 FEEDING GEAR ASSY C 1
23 56AA 1732 1 PIN A D2X12 C 1
bizhub PRO C6500

BYPASS SECTION
P 54
1 a
c
c
2 d
e
b
14
7
11
6
5 c
8
a 3
2 12
1 14 10
a a
12
4 13
c
d 12
b
e 5 6 9 a
c 11
12
bizhub PRO C6500

1 26NA 7601 0 PAPER FEED SHAFT HOLDER D 2 a-00Z6 7040 6
2 65AA 4233 0 BY PASS FEED UP DOWN PINION C 2 b-00Z1 9304 1
3 65AA 4256 0 BY PASS FEED UP DOWN COVER D 1 c-00Z1 9306 1
d-00Z3 5308 1
4 65AA 4258 0 GEAR COVER FRONT D 1 e-00Z1 9406 1
5 65AA 4237 0 SLIDE PART 1 D 2
6 65AA 4238 0 SLIDE PART 2 D 2
7 65AA 4259 0 GEAR COVER REAR D 1
8 65AA 4283 0 PAPER FEED TRAY EARTH SPRING D 1
9 65AA 4252 0 PAPER FEED TRAY OPEN SHUT SPRING FRONT D 1
10 65AA 4279 0 MULTI FEED PREVENTING PLATE C 1
11 65AA 4232 0 BY PASS FEED UP DOWN RACK C 2
12 12EJ 1113 0 SLIDE MATERIAL C 4
13 65AA 4253 0 PAPER FEED TRAY OPEN SHUT SPRING REAR D 1
14 56AA 1732 1 PIN A D2X12 C 2
bizhub PRO C6500

BYPASS SECTION
25 P 55
24 2
23 a
2
1
3 5 d
20
g
17
16
4 14 PS49
c
h d
d
d
d h 18
d
6 16
e
26 VR4 6 7 f
9
b 8
11 10
21
b
22
b
e
12 f h
13
PS47
PS48 19
14 h 15
14
bizhub PRO C6500

1 A03U 6012 00 Side Guide Plate /Rear C 1 a-00Z2 7308 2
2 65AA 4276 1 PAPER PRESSING SPRING UPPER D 2 b-00Z1 9306 1
3 65AA 4277 0 PAPER PRESSING SPRING LOWER D 1 c-00Z1 9306 2
d-00Z3 5308 1
4 A03U 6011 00 Side Guide Plate /Front C 1 e-00Z6 7040 6
5 A03U 6000 01 BY-PASS FEED PAPER FEED TRAY /A D 1 f-00Z6 7060 6
6 65AA 4263 0 SIDE GUIDE RACK D 2 g-00Z3 5308 3
7 65AA 4268 0 PRESSING SPRING D 1 h-00Z6 7020 6
8 65AA 4267 0 PAPER FEED POSITIONING PART D 1
9 56AA 8560 1 SIZE DETECTING VR C 1
10 65AA 4262 0 SIDE GUIDE PINION C 1
12 65AA 4226 0 PAPER FEED TRAY POSITIONING PART D 1
13 65AA 4266 0F PAPER FEED POSITIONING PLATE D 1
15 65AA 4244 0 PAPER DETECTING ACTUATOR D 1
16 65AA 4243 0 BY PASS FEED COVER B D 2
17 65AA 4269 0 TRAY AUXILIARY PART D 1
18 65AA 4245 0 REAR DETECTING ACTUATOR D 1
19 A03U 6010 00 By-pass feed Cover /A C 1
20 A03U 9461 00 Regulating Label /2 C 1
21 65AA 4950 0 PAPER EXIT SPACER 1 D 1
22 65AA 4287 0 GEAR PRESSING SCREW D 1
23 A03U 6014 00 Paper Pressing Part /Lower D 1
24 A03U 6013 00 Paper Pressing Part /Upper D 1
25 A03U 6015 00 Spring Mounting Part D 1
26 A03U 9460 00 Paper feed Label /2 C 1
bizhub PRO C6500

REGISTRATION SECTION
B f P 56
f
b b 1
c
13
16
b
d
14 3
a g f 4 12
5
e g
b 5 e
b 5
15
A b
g
B
A
2
4 9 11
3
d
17 5
e
e b
5
12 6
e 10
7 e g
6 5
8
bizhub PRO C6500
REGISTRATION SECTION Page. 56
1 56AA 8552 1 CONVEYANCE PHOTO SENSOR B 2 a-00Z3 8406 1
2 65AA R780 00 CLEANING STAY ASSY B 1 b-00Z1 9306 1
3 A03U 7121 00 Registration Bearing C 2 c-00Z1 8310 1
d-00Z6 7040 6
4 65AA 4608 0 REGISTRATION PRESSURE SPRING C 2 e-00Z6 7060 6
5 5400 7605 0 BALL BEARING B 6 f-00Z1 9304 1
6 56AA 1748 0 PIN B C 2 g-00Z3 8306 1
7 65AA 7787 0 REGISTRATION GEAR C 1
8 65AA 7751 0 CONVEYANCE GEAR C 1
9 65AA 4602 0 REGISTRATION DRIVEN ROLLER C 1
10 A03U 7106 00 Regist Guide Plate /Lower D 1
11 65AA 4603 0 CONVEYANCE ROLLER C 1
13 A03X 6220 00 Detecting Cover D 1
14 A03U 7117 00 Guide Plate /2 D 1
15 A03U M505 00 Temperature Sensor /5 C 1
16 A03U 7107 00 Guide Plate /Upper D 1
17 65LA R707 00 REGISTRATION ROLLER ASSY C 1
bizhub PRO C6500

VERTICAL CONVEYANCE SECTION
P 57
h 12
1 4
a 13 14 g
2 e e
b c
3
f d 11 15
PS50
4
h
5 e
e f
6 e
e
e 9 8
f 17
8
b 10
b 3 b
7 f
a
g
b 16
1 8
9 g
8
b
PS51
10 11
bizhub PRO C6500

VERTICAL CONVEYANCE SECTION Page. 57
1 56AA 4420 0 LOCKING CLAW C 2 a-00Z1 8306 1
2 65AA 4423 0 LOCKING SPRING UPPER D 1 b-00Z6 7040 6
3 56AA 4415 0 SHAFT FIXING PART C 2 c-00Z1 9306 1
d-00Z3 5308 1
4 65AA 4446 0 REGULATING PLATE D 2 e-00Z2 5410 1
5 56AA 1730 0 PIN C 1 f-00Z1 9304 1
6 A03U 7002 01 Conveyance Handle C 1 g-00Z3 5308 1
7 65AA 4424 0 LOCKING SPRING LOWER D 1 h-00Z1 2306 1
9 26NA 4256 0 BY PASS FEED DRIVEN ROLLER C 2
10 65AA 4425 0 DRIVEN SPRING D 2
12 65AA R776 00 OPEN SHUT HINGE ASSY D 1
13 65AA 4410 0 PAPER DETECTING ACTUATOR 1 D 1
14 65AA 4427 0 CONVEYANCE SPRING D 1
15 A03U 7001 00 Conveyance Guide Door C 1
16 65AA 4438 0 POSITIONING SPRING D 1
17 A03U R751 00 VERTIAL CONVEYING D 1
bizhub PRO C6500

VERTICAL CONVEYANCE SECTION
P 58
a
12
8
b
b 3 MC13
3
a 9
3
b
b
b
d A
c
1
c
5
c 4
b 6
2 b
b
b
11
b
3
3 4 10
d
b 2 d
7 d
b e
DETAIL 'A'
bizhub PRO C6500
VERTICAL CONVEYANCE SECTION Page. 58
1 65AA 4430 0 PAPER GUIDE PLATE T D 1 a-00Z1 9304 1
2 65AA 4420 0 LOCKING PLATE D 2 b-00Z1 9306 1
3 26NA 4082 0 PAPER FEED SLIDE SHAFT HOLDER C 3 c-00Z3 5308 1
d-00Z6 7060 6
4 65AA 4422 0 POSITIONING COLLAR D 2 e-00Z1 9406 1
5 65AA 4413 0 CONVEYING ROLLER 1 C 1
6 65AA 4444 0 OPEN SHUT SPRING D 1
7 65AA 4448 0 PAPER GUIDE SHEET D 1
8 65AA 4433 0 CONNECTING SPRING D 1
10 25AA 7773 0 CONVEYANCE IDLER RIGHT 24T C 1
11 65AA 4435 0 STOPPER ROLLER C 1
bizhub PRO C6500

DUPLEX SECTION
3 P 59
a 4
6
a
c 3
c a
a 5 4
a c a
a
c
a a a
a a
1
a
a c
b
a
e
a c
c
a
a 7
c f
a b
2
CDB f
d a
bizhub PRO C6500
DUPLEX SECTION Page. 59
1 129X 4836 0 GUIDE SHAFT HOLDER B C 1 a-00Z3 8306 1
2 A03U H050 04 CONVEYANCE DRIVE BOARD ASSY. I 1 b-00Z1 6308 1
3 A03U 8137 01 Ground Plate D 2 c-00Z6 7040 6
d-00Z1 9304 1
4 A03U 8114 01 Protection Cushion D 2 e-00ZA A001 4
5 65AA 5061 0 CAM STOPPER SPRING 1 D 1 f-00Z6 7030 6
6 65AA 5063 0 CAM STOPPER SPRING 2 D 1
7 56AA 5038 1 HINGE LIFTING BLOCK C 1
bizhub PRO C6500

DUPLEX SECTION
P 60
a
19
18
g
c
3 17
e 1 c
a e
d h 11
1 c a f
e c 3
e c
e a 3 a 9
c e 4 PS27
e c
2 a
4 c 8 12
e 10
e a 20
a 6
c 3
a e c b d
5 a 7
6 d
d 13
a
14
13 15
c 14
a c 16
14
14 15 bizhub PRO C6500
1 A03U 8135 00 Wire Pulley C 2 a-00Z3 8306 1
2 A03U 8498 01 Wire /Left D 1 b-00Z1 8310 1
3 A03U 8136 01 ADU Open/shut Spring /Upper C 4 c-00Z6 7040 6
d-00Z1 9304 1
4 25AA 5008 0 WIRE PULLEY C 2 e-00Z6 1060 1
5 A03U 8497 01 Wire /Right C 1 f-00Z6 7040 1
6 12AJ 4585 0 STOPPER RUBBER C 2 g-00Z7 1210 1
7 65AA 5006 0 CONVEYANCE GUIDE PLATE LOWER D 1 h-00Z1 9306 1
8 65AA 5016 0 PRESSING SPRING LEFT D 1
9 56AA 8552 1 CONVEYANCE PHOTO SENSOR B 1
11 65AA 5015 0 PRESSING SPRING RIGHT D 1
12 65AA 5009 0 CONVEYANCE GUIDE PLATE MIDDLE D 1
13 65AA 5140 0 ADU SPRING A D 2
16 65AA 5064 0 CONVEYANCE DRIVEN SHAFT 2 D 1
17 56GA 7601 0 SLIDE SHAFT HOLDER 2 C 1
18 A03U 8390 00 BRAKE GEAR /1 21T C 1
19 A03U 8157 00 TORQUE LIMITER C 1
20 65AA 5008 0E CONVEYANCE GUIDE PLATE /RIGHT D 1
bizhub PRO C6500

DUPLEX SECTION
5 a P 61
5 a
a
14 13
a
1 5
a
5
10 a
2
2 10
a
b
MC1
a 5 12
4 11
3 b b
MC2
a 5
3 4 4
8 5
c 3 a
7 MC3 11
8 c 5
M30 3 MC18 a
7
4
d M31 MC6 a 10
9 MC4
6 MC5 a 10 3
d
6 b a 10
9
3 9
3
bizhub PRO C6500
1 A03U 8421 00 Roller /3 C 1 a-00Z6 7060 6
2 A03U 8422 00 Roller /4 C 2 b-00Z3 8306 1
3 55VA 4212 0 SHAFT STOPPER C 7 c-00Z6 7040 6
d-00Z1 9308 1
4 A03U M201 00 Clutch /1 C 4
5 5400 7605 0 BALL BEARING B 8
6 A03U M111 00 HB Motor /50 C 2
7 56AA 1748 0 PIN B C 2
8 65AA 7752 0 REGISTRATION DRIVING GEAR C 2
11 A03U 8122 00 ADU Conveying Roller /Right C 1
12 A03U 8504 00 ROLLER /4 C 1
13 A03U 8389 00 BRAKE GEAR /2 24T C 1
14 56AA 1714 0 WIRE TENSION SPRING C 1
bizhub PRO C6500

DUPLEX SECTION
P 62
20 f
e 14 a
e 13
b 13
19
18
34 21
22
21 b
15 e 23
f 28
14 24 e b
21 g 16
22 e
21 27
e 11
d e 23
PS28 e c 17
g
e 21 12
b 23 22
21
e 26
e 25
c 26
1 21
22 b
c
21
c
c 3
c 6
c
2 c
1 c b
7 29 c
c 5 30
1 29
29
c
4 c 1
c 8 c 12 c
11 29 c
c c 31
9 10
c
29 32 c
33 c 29
31
bizhub PRO C6500
1 A03U 8396 01 DRIVE PULLEY /2 24T 26T C 4 a-00Z1 6308 1
2 A03U 8394 00 BELT /4 282L C 1 b-00Z3 8306 1
3 A03U 8393 00 BELT /3 300L C 1 c-00Z6 7060 6
d-00Z1 8310 1
4 A03U 8392 00 BELT /2 339L C 1 e-00Z6 7040 6
5 A03U 8139 00 Regulating Plate D 1 f-00Z1 8306 1
6 12QV 7503 0 SHAFT HOLDER C D 1 g-00Z6 7080 6
7 A03U 8397 00 IDLING PULLEY 21T C 1
8 A03U 8391 00 BELT /1 327L C 1
9 A03U 8395 00 DRIVE PULLEY /1 24T 34T C 1
11 56AA 1748 0 PIN B C 2
12 5400 7605 0 BALL BEARING B 2
13 65AA R746 00 POWERING BLOCK A ASSY D 2
14 56AA 4420 0 LOCKING CLAW C 2
15 65AA 5012 0 LOCKING SPRING RIGHT D 1
16 56AA 1709 0 PRESSURE SPRING C 1
17 55VA 1554 1 CLEANER COUPLING PART C 1
18 65AA 4941 0 PAPER EXIT HANDLE D 1
20 65AA 5013 0 LOCKING SPRING LEFT D 1
23 65AA 5140 0 ADU SPRING A D 4
24 65AA 5064 0 CONVEYANCE DRIVEN SHAFT 2 D 1
25 65AA 5118 0 ADU DRIVEN SHAFT 1 D 1
26 65AA 5017 0 CONVEYANCE SPRING D 2
27 56AA 8552 1 CONVEYANCE PHOTO SENSOR B 1
28 A03U 9427 00 Caution Label /3 D 1
30 65AA 7773 0 BY PASS FEED DRIVING GEAR 2 C 1
31 25AA 7773 0 CONVEYANCE IDLER RIGHT 24T C 2
32 65AA 7772 0 BY PASS FEED DRIVING GEAR 1 C 1
33 25AA 7772 0 CONVEYANCE IDLER LEFT 24T C 1
34 56AA 1732 1 PIN A D2X12 C 1
bizhub PRO C6500

DUPLEX SECTION
20 P 63
e 21
b
11
1
c a
d h
M67 24
2
22
h
d
PS23 h a
18
3 17
h
10 16
15
23
a 14
k f
k
23
7 13 h 19
6 f
12
4 g j
5 i h
i 19
i h
8 k
SD6
9 bizhub PRO C6500
1 A03U 7283 00 Fusing Duct /1 D 1 a-00Z3 5306 1
2 A03U 8110 02 ADU COVER /LEFT C 1 b-00Z6 7040 6
3 A03U 9429 00 Caution Label /5 C 1 c-00Z1 9320 1
d-00Z2 5308 1
4 A03U 9431 00 Release Label /1 D 1 e-00Z1 8304 1
5 57AA 5076 0 CARRIAGE PULLING LEVER C 1 f-00Z6 7080 6
6 56AA 5070 0 LEVER LOCKING PART C 1 g-00Z7 1316 6
7 65AA 5081 0 LOCKING SPRING RIGHT D 1 h-00Z6 7030 6
i-00Z3 8306 1
8 56AA 5073 0 SOLENOID PULLING LEVER C 1 j-00Z1 9304 1
9 56AA -040 0 ADU CONNECTING SOLENOID ASSY B 1 k-00Z1 9306 1
11 A03U 8149 02 TRANSFER RELEASE COVER D 1
12 4620 7601 0 DRIVING SLIDE SHAFT HOLDER A C 1
13 25AA 4750 0 CARRIAGE LOCK CLAW B C 1
14 65AA 5035 0 RELEASE CAM C 1
15 65AA 5032 0 LOCKING CAM C 1
16 65AA 5042 0 CAM HOLDING SPRING D 1
18 A03U 8109 00 Wiring Guide Part D 1
19 13NG 4520 0 CONVEYANCE DRIVEN ROLLER C 2
20 15AA R736 00 MOTOR 2 ASSY C 1
21 40AA 7755 0 MIRROR DRIVING GEAR 2 70T 14T C 1
22 A03U 7360 00 Auxiliary Seal /A D 1
23 56AA 1746 1 PIN A C 2
24 56AA 8055 1 FAN MOTOR 2 B 1
bizhub PRO C6500

DUPLEX SECTION
P 64
b
5
6 e
5 d
12
5
a 11
7 e
8
13
a7
9
9
11
e
10 9
9 13
b 13
a
2
1 13
M33
b
13
4
3
d
e
c
bizhub PRO C6500
1 A03U M111 00 HB Motor /50 C 1 a-00Z6 7040 6
2 A03U 8899 00 RIVERSE/EXIT GEAR /1 22T C 1 b-00Z3 8306 1
3 65AA 4523 0 CAM PULLING SPRING D 1 c-00Z1 9308 1
d-00Z6 1080 1
4 65AA 4522 0 TRANSFER PRESSURE ACTUATOR C 1 e-00Z6 7060 6
5 A03U 8144 00 Guide Sheet D 3 f-00Z3 5306 1
6 A03U 8140 00 Guide Plate /Lower D 1
8 A03U 8142 00 Idler Roll C 3
9 A03U 8143 00 Conveyance Spring C 6
10 65AA 7771 0 TRANSFER RELEASE GEAR 1 C 1
11 A03U 5221 00 Pressure Cam C 2
12 55VA 3253 0 SPACER D 1
13 56AA 1732 1 PIN A D2X12 C 5
bizhub PRO C6500

DUPLEX SECTION
P 65
1
b
5 b e
3 6 b
2
PS22
PS63
d a
d c
b b
4 c
b
4
e
7 c f
c c
8
a
d
c
c
bizhub PRO C6500

1 A03U 8401 01 Guide Plate /1 D 1 a-00Z1 9306 1
2 08AA 8551 2 PHOTO SENSOR B 1 b-00Z3 8306 1
3 65AA 5173 0 ADU SENSOR 2 D 1 c-00Z1 8304 1
d-00Z1 9304 1
4 65AA 4951 0F FIXING SCREW /1 C 9 e-00Z1 6308 1
5 A03U 8402 01 GUIDE PLATE /2 D 1 f-00Z1 9308 1
6 A03U 8403 00 Guide Plate /3 D 1
7 A03U 8404 00 Guide Plate /4 D 1
8 65AA 5147 0 ADU GUIDE PLATE P D 1
bizhub PRO C6500

DUPLEX SECTION
P 66
e
d
d
8
10
d 11 c
10
9 PS20 c
20
d 9
8 b
c
a 1 12
21 2 a
3 c
13
14
a 13 18
5 c c
c
6 15
c a
b a
13 c
e c 14 17 10
e a 13
a 11
f c 10
16 19
19 g
c g
3
4
1 21
bizhub PRO C6500

1 A03U 8447 00 Lock Claw D 2 a-00Z6 7040 6
2 A03U 8445 00 Open/close Spring /1 C 1 b-00Z1 8306 1
3 4660 7602 0 PAPER FEED SHAFT HOLDER B 2 c-00Z1 9304 1
d-00Z6 7030 6
4 A03U 8446 00 Open/close Spring /2 C 1 e-00Z1 9306 1
5 A03U 9438 00 Release Label /8 D 1 f-00Z2 5308 1
6 A03U 8449 01 Open/close Lever D 1 g-00Z1 8304 1
7 A03U 8412 00 Guide Plate /F D 1
8 A03U 8452 00 Collar /1 C 6
9 A03U 8426 00 Conveyance Spring /2 C 6
11 A03U 8453 01 Idler Roller /1 C 6
12 A03U 8413 01 Guide Plate /G D 1
16 A03U 8414 00 Guide Plate /H D 1
17 A03U 8462 00 Mounting Plate /6 D 3
18 A03U 8461 00 Mounting Plate /5 D 3
20 13QA 8551 1 SENSOR 1 B 1
21 56AA 1747 1 PIN B 3X12 C 2
bizhub PRO C6500

DUPLEX SECTION
P 67
19
24 h
b a j
1 PS65 25 i
c 16 17
f 20 c d g
d
e j
d 16 18
3
12 g
a
2 9
22 21
5 e
13 f
c 4 10
k 14
e
SD10
6 m d
11
22 15
21
g
7
e d
9
7
d
23 8
bizhub PRO C6500

1 A03U 8416 00 Guide Plate /K D 1 a-00Z2 4B05 1
2 A03U 8415 00 Guide Plate /J D 1 b-00Z3 8306 1
3 A03U 8411 00 Guide Plate /E D 1 c-00Z1 8306 1
d-00Z1 9304 1
4 A03U 8410 00 Guide Plate /D D 1 e-00Z6 7030 6
5 A03U 9439 00 Release Label /9 D 1 f-00Z2 4306 1
6 A03U R737 00 ADU SOLENOID ASSY C 1 g-00Z6 7060 6
7 65AA 4951 0F FIXING SCREW /1 C 2 h-00Z1 9308 1
i-00Z6 7040 6
8 14GE 4547 0 ROTARY KNOB D 1 j-00Z1 9306 1
9 5400 7605 0 BALL BEARING B 2 k-00Z7 1312 6
10 A03U 8407 00 Guide Plate /A D 1 m-00Z6 6020 6
11 A03U 8480 00 Open/close Spring /3 C 1
12 A03U 8481 00 Open/close Spring /4 C 1
13 A03U 8408 00 Guide Plate /B D 1
14 A03U 8409 01 Guide Plate /C D 1
15 A03U 8420 00 Roller /2 C 1
16 56AA 1730 0 PIN C 2
17 A03U 8594 00 PULLEY /1 24T C 1
18 A03U 8595 00 PULLEY /2 24T C 1
19 A03U 8599 00 BELT /2 330L C 1
20 56UA 8551 0E Paper Compensating Sensor C 1
21 65AA 4952 0 PAPER EXIT MOUNTING SPACER D 2
22 12VR 7551 0 DOUBLE FEED PV SHAFT HOLDER C 2
23 A03U 9441 00 Release Label /B D 1
24 13QA 8551 1 SENSOR 1 B 1
25 65AA 8011 2 HB MOTOR 50 B 1
bizhub PRO C6500

DUPLEX SECTION
P68
25 a
h
1 f a
2
f g a
1 PS61
3
f h i 13 a
3 7
a 12
g
11 f c
a e 10 15
i 14 f
a 26
8
a
M57 a
d 4
a
i
M32 f 12
f
a b
a 18
19 10
9 16 22
f 18
6 a i
a 21
17
23
7 20 8
c
h 18 h
19
f 18
8
f j
k
5
24
8
23 bizhub PRO C6500
1 A03U 8501 01 Slide Bearing C 6 a-00Z1 9304 1
2 A03U 8456 01 Idler Roller /2 C 3 b-00Z6 7080 6
3 A03U 8427 00 Conveyance Spring /3 C 6 c-00Z6 7060 6
d-00Z1 9330 1
4 A03U 8469 00 Mounting Plate /7 D 1 e-00Z1 9308 1
5 14GE 4547 0 ROTARY KNOB D 1 f-00Z6 7040 6
6 A03U 8496 01 Cover /Front D 1 g-00Z1 9306 1
7 5400 7605 0 BALL BEARING B 2 h-00Z1 8306 1
i-00Z6 7030 6
8 0650 7502 0 BEARING B C 4 j-00Z2 5308 1
9 56QA 8057 0 INTERNAL COOLING FAN C 1 k-00ZA A001 4
10 56AA 1748 0 PIN B C 2
11 A03U 8596 00 PULLEY /3 16T C 1
12 A03U 8598 00 BELT /1 159L C 1
13 A03U 8488 00 Tension Spring C 1
14 65AA 4950 0 PAPER EXIT SPACER 1 D 1
15 26NA 3065 0 DEVELOPING SHAFT HOLDER REAR C 1
16 A03U 8489 01 Sheet /1 D 1
17 A03U 8473 00 Duct /A D 1
19 A03U 8459 01 Idler Roller /3 C 2
21 A03U 8419 00 Roller /1 C 1
22 A03U 8597 00 PULLEY /4 16T C 1
24 A03U 9440 00 Release Label /A D 1
25 13QA 8551 1 SENSOR 1 B 1
26 65AA 8011 2 HB MOTOR 50 B 1
bizhub PRO C6500

PAPER EXIT SECTION
P 69
d
10
c
11
3
e 2
a a 12 d
3cd
21
3 b c
1 d c 16
15
c 13 14
b
20
a PS10
17 18 c
c 5
20
7 8
4
d
3
c
3
c c 19
b b
c 6 9
a 20 5
3
c
bizhub PRO C6500

PAPER EXIT SECTION Page. 69
1 A03U 8933 01 GUIDE PLATE /Z D 1 a-00Z1 9306 1
2 A03U 8934 00 Drive Cover D 1 b-00Z1 9308 1
3 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDER C 6 c-00Z6 7040 6
d-00Z6 7060 6
4 A03U 8926 00 PAPER EXIT ROLLER /B B 1 e-00Z1 9304 1
5 A03U 8927 01 Positioning Cam C 2
6 A03U 8935 02 Regulating Cam C 1
7 56AA 1731 0 PIN C 1
8 A03U 8928 00 Positioning Roll C 1
9 A03U 8902 00 Guide Plate /Lower D 1
10 A03U 9098 00 PAPER EXIT GEAR /2 29T C 1
13 A03U 8932 00 Stopper Spring C 1
14 A03U 8931 01 Spacer /Rear D 1
15 A03U 8930 00 Slide Plate C 1
18 A03U 9099 00 PAPER EXIT GEAR /1 22T 44T C 1
19 A03U M111 00 HB Motor /50 C 1
20 56AA 1755 1 PIN A C 3
21 56AA 1732 1 PIN A D2X12 C 1
bizhub PRO C6500

PAPER EXIT SECTION
P 70
1
8
e b
M26
M27
M28 b
a
a
4 a a 4
c
4 a
2 a b
3
b
b 4 PS12
a 6 7
b a 5
c
b d 5
g
bizhub PRO C6500

PAPER EXIT SECTION Page. 70
1 A03U 8922 00 Cooling Duct /2 D 1 a-00Z6 7040 6
2 A03U 8924 00 Seal D 1 b-00Z1 9306 1
3 A03U 8923 00 Sheet D 1 c-00Z1 9406 1
d-00Z6 6030 6
4 65AA 4846 0 PAPER HOLDING PART 2 C 18 e-00Z1 9330 1
5 65AA 4836 0 PAPER HOLDING PART 1 C 10 f-00Z3 5308 1
6 65AA 4844 0 PAPER EXIT SENSOR 3 D 1 g-00Z1 9304 1
8 13NT 8051 1 FAN MOTOR 1 C 1
bizhub PRO C6500

PAPER EXIT GUIDE SECTION
P 71
b
b b
10
PS62
d
a 5 e
b 6
d
d c
1 2
1 3
c 2 b
d
c
2
3 b
c 2 7
b 7
8 b
f 4 7
7
9 b
bizhub PRO C6500
PAPER EXIT GUIDE SECTION Page. 71
1 A03U 8616 00 Pressing Spring /A C 2 a-00Z1 8305 1
2 A03U 8501 01 Slide Bearing C 4 b-00Z3 5308 1
3 26NA 4256 0 BY PASS FEED DRIVEN ROLLER C 2 c-00Z6 7040 6
d-00Z1 9304 1
4 65AA 4914 1 PAPER EXIT POSITIONING PART D 1 e-00Z1 9306 1
5 A03U 8601 02 GUIDE PLATE /A D 1 f-00Z3 5318 1
6 65AA 4945 0 NEUTRALIZING SPRING D 1
7 A03U 8640 01 Slide Sheet /4 D 4
8 A03U 8638 01 Slide Sheet /3 D 4
9 A03U 8620 00 Guide Plate /6 D 1
10 13QA 8551 1 SENSOR 1 B 1
bizhub PRO C6500

P 72
3
PS19
b
2 a
11
4
4 b
1
10 14
13 6
17
a
16 6
4 12
9 a
c 17
b 13
a 14
6
b 15
4
4
8
5
a 7
bizhub PRO C6500
1 A03U 8602 01 Guide Plate /B D 1 a-00Z6 7060 6
2 A03U 8627 00 Stopper Belt D 1 b-00Z3 5308 1
3 08AA 8551 2 PHOTO SENSOR B 1 c-00Z6 7040 6
5 56AA 1732 1 PIN A D2X12 C 1
6 13QA 4061 0 GEAR SPACER C 2
7 A03U 8899 00 RIVERSE/EXIT GEAR /1 22T C 1
9 65AA 5150 0 SENSOR SPRING D 1
10 65AA 5131 1 ADU SENSOR C 1
11 65AA 4919 0 COLLAR 1 D 1
12 A03U 8609 00 Riverse/exit Roller /Middle C 1
13 A03U 8896 00 CONVEYANCE PULLEY 20T C 2
14 A03U 8611 00 Collar /A C 2
15 A03U 8618 00 Riverse/exit Roller /Lower C 1
16 A03U 8895 00 BELT /3 148L C 1
17 56AA 1747 1 PIN B 3X12 C 2
bizhub PRO C6500

P 73
34
29
f
12 c
i
i e
e
5
6 37
11 e
17 33
a
b 13 b
16 h 28 31 32
13 j 30
e 15 d 36
14 16
35 16 13
f 22
22 j
27
b
9 22 a
1 22
6 10 26
5 22
e
8 21
f 23
1 e
a 7
2 f 23
3 a 16
24
c
g
16 c 25
SD4
20
4
a
c 19
18
bizhub PRO C6500

1 65AA 4951 0F FIXING SCREW /1 C 2 a-00Z1 9304 1
2 65AA 4929 0 PAPER EXIT ROCKING SPRING D 1 b-00Z6 7060 6
3 A03U 8639 00 Protection Cover D 1 c-00Z3 5308 1
d-00Z1 9308 1
4 65AA R704 00 SOLENOID ASSY D 1 e-00Z1 9306 1
5 65AA 4952 0 PAPER EXIT MOUNTING SPACER D 2 f-00Z6 7040 6
6 12VR 7551 0 DOUBLE FEED PV SHAFT HOLDER C 2 g-00Z1 8306 1
7 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDER C 1 h-00Z4 7404 3
i-00Z1 8308 1
8 40AA 4626 1 LOCK CLAW F B 1 j-00Z6 7020 6
10 65AA 4941 0 PAPER EXIT HANDLE D 1
11 A03U 8610 01 Swing Part D 1
12 65AA 4927 0 PAPER EXIT OPEN SHUT SPRING 2 D 1
13 A03U 8607 00 Collar /3 C 3
14 65AA 4932 0 PAPER EXIT OPEN SHUT SPRING 3 D 1
15 40AA 4634 2 LOCK CLAW REAR B 1
17 A03U 8617 01 COUPLING /1 D 1
19 14GE 4547 0 ROTARY KNOB D 1
20 65AA 4926 0 PAPER EXIT OPEN SHUT SPRING D 1
21 A03U 8625 00 Slide Sheet /2 D 1
22 A03U 8623 00 Slide Sheet /1 D 5
23 A03U 8612 00 Guide Plate /4 D 1
24 A03U 8641 00 Insulating Sheet /3 D 1
25 A03U 8605 00 Paper exit Roller /Middle A 1
26 65AA 4953 0 COLLOR 4 D 1
27 65AA 4920 0 PAPER EXIT OPEN SHUT SPRING REAR D 1
28 A03U M111 00 HB Motor /50 C 1
30 A03U 8631 00 Coupling /B D 1
31 A03U 8634 00 Pressing Spring /Rear C 1
33 5400 7605 0 BALL BEARING B 1
34 A03U 8630 00 Cover D 1
35 56AA 1732 1 PIN A D2X12 C 1
36 56AA 1746 1 PIN A C 1
37 56AA 1755 1 PIN A C 1
bizhub PRO C6500

DRIVE SECTION
P 74
See P75
See P75
See P76 See P78 d

d
See P77 6
3
See P76 A (4unit)
b
d
See P77 2
b
4
c
1 2
a
5
DETAIL 'A'
bizhub PRO C6500
DRIVE SECTION Page. 74
1 26NA 1758 0 AGITATING COUPLING B C 1 a-00Z6 7030 6
2 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDER C 2 b-00Z6 7040 6
3 65AA 1807 0 IDLING PULLEY C 1 c-00Z1 9306 1
d-00Z1 8306 1
4 65AA 7803 0 ROLLER DRIVING PULLEY 2 C 1
5 65AA 7802 0 ROLLER DRIVING PULLEY 1 C 1
6 65AA 1806 0 ROLLER DRIVING BELT C 1
bizhub PRO C6500

DRIVE SECTION
P 75
5 b
a
11
6
M41
8
h
25 24 e
PS66
b a 9 PS68 21
8
b 7 PS70 b
12 PS72
26
10 e
2 h
1 17 16 b
a PS67 25
a PS69
a a b
3 b 16 PS71
19 f PS73
18 a
b
4 14
g
b c 14
g 21
27 M38
13 22 M39
g
d 23 M40
21
20
15
14
b
bizhub PRO C6500
1 65AA 1714 0 TRANSFER COUPLING C 1 a-00Z6 7040 6
2 65AA 1713 0 PRESSING SPRING D 1 b-00Z1 9306 1
3 65AA 1718 0 SPACER D 1 c-00Z6 8120 3
d-00Z6 7020 6
4 08AA 8551 2 PHOTO SENSOR B 1 e-00Z4 7406 3
5 65AA 7788 0 TRANSFER CONTROL GEAR 1 C 1 f-00Z1 9406 1
6 65AA 7789 0 TRANSFER CONTROL GEAR 2 C 1 g-00Z6 7060 6
7 65AA 1722 0 TRANSFER DRIVE PIN 1 D 1 h-00Z1 8204 1
9 65AA 7791 0 TRANSFER CONTROL GEAR 4 C 1
10 65AA 7790 0 TRANSFER CONTROL GEAR 3 C 1
11 08AA 8003 0 PAPER FEED MOTOR B 1
12 65AA 1723 0 TRANSFER DRIVE PIN 2 D 1
14 26MA 7410 0 SPECIAL WASHER C 3
15 56AA 1730 0 PIN C 1
16 07BA 7519 0 SLIDE SHAFT HOLDER G B 2
18 65AA 7780 0 BELT DRIVING GEAR 3 C 1
20 A03U 2597 00 DRIVE GEAR /1 72T 56T C 1
21 5400 7605 0 BALL BEARING B 3
24 65AA R726 00 ENCORDER ASSY C 1
25 65AA -909 1E SENSOR BOARD ASSY B 2
26 A03U 2121 00 Fixing Nut D 1
27 56AA 1732 1 PIN A D2X12 C 1
bizhub PRO C6500

DRIVE SECTION
P 76
b
4 3 12
2
d
1 g
11 8
h h
f
b h
14 13
e
7 f
10 M14,15,16
8 9
c d 6
5
b
7
e
b h
c
bizhub PRO C6500

1 65AA 1504 0 DRUM SHAFT 2 D 1 a-00ZA A001 0
2 56AA 1749 0 PIN C 1 b-00Z1 9306 1
3 65AA R725 00 FLYWHEEL ASSY D 1 c-00Z6 7020 6
d-00Z6 8150 3
4 A03U R757 00 DRUM DRIVING 2 UNIT D 1 e-00Z1 8204 1
5 65AA 1520 0 PRESSING SPRING D 1 f-00Z4 7406 3
6 65AA 1523 0 DRUM EARTH SPRING D 1 g-00Z1 8404 1
7 65AA -909 1E SENSOR BOARD ASSY B 1 h-00Z1 6306 1
8 65AA 7505 1 BEARING C 2
9 A03U R705 00 DRUM DRIVING MOTOR ASSY B 1
10 65AA R723 00 ENCORDER ASSY D 1
11 65AA 1524 0 EARTH BEARING C 1
12 A03U 2599 00 DRIVE GEAR 92T C 1
13 A03U 2596 00 IDLING GEAR 132T 46T C 1
bizhub PRO C6500

DRIVE SECTION
P 77
4 b
2 3 12
d
1 g
11 8
h f h
b h
14 13
e
7 f
10 M17
8 9
c d 6
5
b
7
e
b h
c
bizhub PRO C6500

1 65AA 1503 0 DRUM SHAFT 1 D 1 a-00ZA A001 0
2 56AA 1749 0 PIN C 1 b-00Z1 9306 1
3 65AA R725 00 FLYWHEEL ASSY D 1 c-00Z6 7020 6
d-00Z6 8150 3
4 A03U R758 00 DRUM DRIVING 1 UNIT D 1 e-00Z1 8204 1
5 65AA 1520 0 PRESSING SPRING D 1 f-00Z4 7406 3
6 65AA 1523 0 DRUM EARTH SPRING D 1 g-00Z1 8404 1
7 65AA -909 1E SENSOR BOARD ASSY B 1 h-00Z1 6306 1
8 65AA 7505 1 BEARING C 2
9 A03U R705 00 DRUM DRIVING MOTOR ASSY B 1
10 65AA R723 00 ENCORDER ASSY D 1
11 65AA 1524 0 EARTH BEARING C 1
12 A03U 2599 00 DRIVE GEAR 92T C 1
13 A03U 2596 00 IDLING GEAR 132T 46T C 1
bizhub PRO C6500

DRIVE SECTION
d P 78
c
M20,21,22,23
5
b
10
4 e
5 b
11
7
3 6
2
1
a
8
5 b 9
11
1
a
bizhub PRO C6500

1 65AA 1608 0 DEVELOPING COUPLING C 8 a-00Z6 7030 6
2 65AA 7801 0 TONER COLLECTING GEAR 6 C 4 b-00Z6 7060 6
3 4540 7805 0 PIN CLEANER A C 4 c-00Z1 9308 1
d-00Z1 9306 1
4 A03U 2297 00 DEVELOPING DRIVING GEAR 73T B 4 e-00Z9 2510 3
5 5400 7605 0 BALL BEARING B 12
6 25HA 3033 0 DEVELOPING REGULATING SPACER C 4
7 A03U 2299 00 DEVELOPING GEAR /MIDDLE 42T 27T B 4
8 A03U 2298 00 DEVELOPING AGITATING GEAR 44T B 4
9 26NA 1728 0 BALL BEARING C 4
11 56AA 1747 1 PIN B 3X12 C 8
bizhub PRO C6500

MAIN FRAME
P 79
a 3 e 2
1 b 15
2 15
e e
11
DETAIL 'B' DETAIL 'A'
12
4
13
10
6 d
7 14
SW2
M11 25
9
5
b b
A
17 c 16
18 26
B
d
19
g
20 b b d
26
f 23
22
21 16
d
g
16
24
20
f 23
27
bizhub PRO C6500
MAIN FRAME Page. 79
1 A03U 1669 00 Cover /Inside D 1 a-00Z3 5308 1
2 65AA -075 0 LOCKING SHAFT CAULKING D 4 b-00Z1 9406 1
3 65AA 1150 0 INSULATING COVER D 1 c-00Z6 7080 6
d-00ZA A000 7
4 65AA 1120 0 CLEANER COOLING DUCT C 1 e-00Z6 7040 6
5 65AA 1143 0 FAN SEALING PART 3 D 1 f-00ZA A001 3
6 65AA 1132 0 DUCT SEALING PART 5 D 1 g-00ZA A001 1
7 65AA 1090 0 DUCT SEALING PART 3 D 1
8 A03U R731 00 COOLING FAN ASSY C 1
9 A03U 1088 00 Front Cover C 1
10 55GA 8601 0 POWER SOURCE SWITCH B 1
11 65AA 7315 0 DETECTING PLATE D 1
12 65AA 7316 0 DETECTING SPRING D 1
14 25SA 1020 0 READ SUPPORT RUBBER D 1
15 65AA 1026 0 LOCKING ROLLER D 4
16 65AA 1066 0 MOUNTING PLATE 5 D 6
17 56AA 1763 0 ADJUSTING PART D 1
18 56AA 1764 0 ADJUSTING PART 2 D 1
19 56AA 1762 0 CARRIAGE ADJUSTING PART D 1
20 65AA 1131 0 MAIN BODY LIFTING HANDLE D 2
21 65AA 1070 0 MAIN BODY SUPPORT PART LEFT D 1
22 55WA 1031 0 MAIN BODY SUPPORT ROLLER Y C 1
23 25SA 1043 1 LOCKING SCREW C 6
24 65AA 1069 0 MAIN BODY SUPPORT PART RIGHT D 1
25 A03U 8109 00 Wiring Guide Part D 1
26 65AA 1071 0 TONER SUPPLY OPEN SHUT HINGE LOWER D 2
27 55WA 1030 0 MAIN BODY SUPPORT ROLLER X C 1
bizhub PRO C6500

MAIN FRAME
P 80
d
b e
b
a 3 5
M37 f
4
a M37 2
f
D
1 c E
8
c 9
1 F
f
1 9
c 8
f
10
c g
A D
E M45 g
1 c F
B f 10
A M46
1 c B M43 a
C b
C
11 6
1 g M64 7
g
10 d
11 a
M44 g
bizhub PRO C6500
MAIN FRAME Page. 80
1 56AA 1030 0 SLIDE RAIL A D 6 a-00Z1 9406 1
2 A03U M152 00 Main body Fan motor B 2 b-00Z1 9306 1
3 A03U R741 00 CONNECTING DUCT Y ASSY D 1 c-00Z1 8406 1
d-00Z3 5308 1
4 25SA 1020 0 READ SUPPORT RUBBER D 1 e-00Z1 8412 1
5 65AA 1138 0 EXTERNAL MOUNTING STAY D 1 f-00ZA A000 7
6 65AA 1130 0 SUPPORT PART D 1 g-00Z1 8430 1
7 65AA 8808 0 PROCESS SENSOR D 1
8 A03U 1194 00 Developing Cooling Seal /2 D 2
9 A03U 1193 00 Developing Cooling Seal /1 D 2
10 13NT 8051 1 FAN MOTOR 1 C 3
11 56AA 8054 1 FAN MOTOR 1 B 2
bizhub PRO C6500

MAIN FRAME
P 81
g
d
M47 6
1
f
a 9 7
10 8
b a
a 10 g
10
11
2 e
c 12
b
1
a
c
a 13
1
a 5 13
16 14
h b
b 3
d
1 15
3
4 1 17 c
d
d
bizhub PRO C6500
MAIN FRAME Page. 81
1 56AA 5053 0 ADU MOUNTING COLLAR C 6 a-00Z1 8406 3
2 65AA 1097 0 PRESSING SPRING D 2 b-00Z6 7040 6
3 65AA 1084 0 CARRIAGE LOCKING SPRING D 2 c-00Z1 9306 1
d-00Z1 8406 1
4 65AA 1048 0 LOCKING LEVER 2 D 1 e-00Z3 5308 1
5 65AA R706 00 LEVER ROTARY SHAFT CAULKING D 1 f-00Z1 9408 1
6 65AA 8059 0 MAIN BODY FAN C 4 g-00Z1 9406 1
7 65AA 1019 0 FAN SEALING PART 1 D 1 h-00Z1 8304 1
8 65AA 1117 0 DUCT SEALING PART 4 D 1
9 A03U 1063 00 duct Seal /H D 1
10 A03U 1064 00 duct Seal /G D 3
11 65AA 1064 0 OZONE SEAL 3 D 3
12 65AA 1065 0 FAN SEALING PART 2 D 1
13 65AA 1044 0 DUST PROOF FILTER A 8
14 65AA 1043 0 OZONE FILTER 1 A 1
15 A03U R701 00 FILTER EXCHANGING ASSY A 1
16 A03U 1179 00 Developing Cooling duct /Rear D 1
17 A03U 1180 00 Developing Cooling duct /Front D 1
bizhub PRO C6500

MAIN FRAME
P 82
b
12 M12 d
FRONT M13
c
1
A
2
d
e
c
M36
12
A 3 a
d d
a 4
6 b 5
d
5
7
3
b VIEW A a
d 4
11 7
8 a
9
6
10
b a
7 M42 a
7
a a 12
8
10 f
bizhub PRO C6500
MAIN FRAME Page. 82
1 25SA 1020 0 READ SUPPORT RUBBER D 1 a-00ZA A000 7
2 A03U 1647 00 Cord Cover /B D 1 b-00Z1 9306 1
3 A03U 1191 00 Guide Screw C 4 c-00Z1 8430 1
d-00Z1 9406 1
4 A03U 1192 00 Fixing Screw C 4 e-00Z1 8406 2
5 A03U 1190 00 Positioning Sleeve C 2 f-00Z1 8420 1
6 65AA 1114 0 EARTH PLATE D 6
7 65AA 1153 0 MAIN BODY LIFTING HANDLE 2 D 4
8 55WA 1030 0 MAIN BODY SUPPORT ROLLER X C 1
9 65AA 1135 0 DUST PROOF FILTER 4 D 1
10 25SA 1043 1 LOCKING SCREW C 6
11 A03U 1181 00 Ground Plate /A D 4
12 13NT 8051 1 FAN MOTOR 1 C 4
bizhub PRO C6500

MAIN FRAME
P 83
FRONT
a
3 a
3
a
a 2
1
3
4
3
c c
bizhub PRO C6500
MAIN FRAME Page. 83
1 A03U R739 00 HIGH VOLTAGE COVER ASSY D 4 a-00Z1 9306 1
2 A03U R740 00 DEVELOPING CUCT Y ASSY D 1 b-00Z1 9406 1
3 65AA R727 00 POWERING BLOCK 1 ASSY D 5 c-00ZA A000 7
4 65AA 4722 0 MOUNTING SCREW D 1
bizhub PRO C6500

ELECTRICAL COMPONENTS
2
P 84
1
6
a
CBR/1
a
See P86
CBR/2 See P85
6
NF
DETAIL 'A'
5 b
3
B
ACDB
A
FUSCB/1,2 b
4 See P86
DETAIL 'B' bizhub PRO C6500

ELECTRICAL COMPONENTS Page. 84
1 4543 -846 3 POWER SOURCE CORD C,I C 1 a-00Z1 9406 1
1 A03U J31A 00 POWER SUPPLY CODE A D 1 b-00Z1 9304 1
1 A03U J31E 00 POWER SUPPLY CODE B,G1 D 1
1 55VN -822 1 POWER SUPPLY CODE D1,D3,E,K D 1
1 56GK -801 1E POWER SUPPLY CODE H D 1
1 55VG -822 0 POWER SUPPLY CODE J D 1
2 25AA 7327 0 CORD HOLDER A,C,D1,D3,E,H,I,J,K D 1
2 25AE 7327 0 CORD HOLDER B,G1 D 1
3 A03U R722 00 FIXING CONTROL BOARD ASSY C,D1,D3,E,H,I,J,K I 2
4 A03U H520 01 AC Drive Board Assy. I 1
5 5380 8826 1 NOISE FILTER A,B,G1 C 1
5 55TA 8456 1 NOISE FILTER C,D1,D3,E,H,I,J,K C 1
6 56AA 8842 1 CIRCUIT BREAKER B 1
bizhub PRO C6500

a P 85
8
a
a
a
a
a
b a
IFB
2
7
a a a
a
IPB a
a 6
4 5 9
IMCB
a
a
a 10
b
1 OACB
a
HV/1 a 11
b 2 a
a
a 13
a
13
12
5
a a M25 12
b 3 4 a
c M24
a 14 a
a a
14
b c
a
a
b
a bizhub PRO C6500
1 A03U M403 00 HV Power source /1 I 1 a-00Z1 9304 1
2 65AA 7341 0 EARTH SPRING 1 D 6 b-00Z1 9306 1
3 A03U H010 03 SYSTEM CONTROL BOARD ASSY. I 1 c-00Z1 8435 1
4 A03U 1318 00 Base plate Mounting Screw /2 C 6
5 A03U 1317 00 Base plate Mounting Screw /1 C 6
6 A03U H040 01 MEMORY CONTROL BOARD ASSEMBLY I 1
7 A03U H100 01 INTERFACE BOARD ASSY I 1
8 A03U 1366 00 Ground Part /1 D 1
9 A03U H020 03 IMAGE PROCESSING BOARD ASSY I 1
10 A03U 1365 00 Set Screw /A D 2
11 A03U 1367 00 Ground Part /2 D 1
12 65AA 7326 0 FAN MOUNTING PEDESTAL D 2
13 26NA 7357 0 CONTACT FIXING SCREW A C 2
14 13NT 8051 1 FAN MOTOR 1 C 2
bizhub PRO C6500

P 86
b
3
2
b
3
PRCB
b b
b b
b
a
b
6
a DCPS/2
HV/2 b
5
1 b
DCPS/1
b
b
4
b
4
bizhub PRO C6500
1 A03U M404 00 HV Power source /2 I 1 a-00Z1 9304 1
2 A03U R759 00 PRINTER CONTROL UNIT I 1 b-00Z1 9306 1
3 56AA 7356 0 EARTH PLATE UPPER C 4
4 65AA 1114 0 EARTH PLATE D 6
5 A03U M401 00 DC Power source /1 I 1
6 A03U M402 01 DC POWER SOURCE /2 I 1
bizhub PRO C6500

WIRING
P 87
CN735
1
CN655
CN654
CN466 CN457 CN653
CN348 CN347 CN346 CN345 CN652

CN125 CN127
CN104 CN703
CN111 CN126 CN128

CN106 CN264
CN112 CN265 CN171
CN114
CN105 CN622
CN113
CN122
CN301
CN103
CN115 CN302
CN602
CN102
CN299 CN297 CN295
CN124 CN123
CN504 CN293
CN153
CN355
CN592
CN588 CN739
CN469
bizhub PRO C6500
WIRING Page. 87
1 A03U N109 01 DC Power source Wiring D 1
bizhub PRO C6500

WIRING
P 88
1 CN731 CN464
CN732
CN400
CN733 CN414
CN267
CN734 CN428
CN479
CN459
CN461 CN730
CN465 CN772
CN456
CN443 CN401
CN451
CN442
CN450 CN415
CN449
CN429
CN462
CN452
bizhub PRO C6500

WIRING Page. 88
1 A03U N194 01 MAIN BODY WIRING /1 D 1
bizhub PRO C6500

WIRING
CN146 P 89
FT15
1
CN121 CN120
FT8
CN101 CN110 FT7 FT11
FT12
FT9
CN145 FT10
2 4
FT25 FT27 FT30 CN136
3 5
FT26 FT22

Konica-Minolta Bizhub Pro C6500 Parts and Service Manual

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Konica-Minolta Bizhub Pro C6500 Parts and Service Manual

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SERVICE MANUAL Field Service

SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1

bizhub PRO C6500

SAFETY AND IMPORTANT WARNING ITEMS

DESCRIPTION ITEMS FOR DANGER,

DANGER: Action having a high possibility of suffering death or serious injury

WARNING: Action having a possibility of suffering death or serious injury

CAUTION: Action having a possibility of suffering a slight wound, medium

:Precaution when using the

:Prohibition when using the

:Direction when using the

Using any fuse or thermostat not specified by KMBT.

Disabling fuse functions or bridging fuse terminals with

Disabling relay functions (such as wedging paper between

Disabling safety functions (interlocks, safety circuits, etc.)

Making any modification to the product unless instructed

Using parts not specified by KMBT

[2] POWER PLUG SELECTION

Power Cord Set or Power Plug

Conductors in the power cable must be connected to ter-

[3] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

Connection to Power Supply

Connect power plug directly into wall outlet having same

If two or more power cords can be plugged into the wall

Make sure the power cord is plugged in the wall outlet

Connection to Power Supply

Power Plug and Cord

Check whether the power cord is not stepped on or

Check whether the power cord is damaged. Check

Do not bundle or tie the power cord.

Power Plug and Cord

When an extension cord is required, use a specified one.

Prohibited Installation Places

Do not place the product in a place exposed to water such

When not Using the Product for a long time

Inspection before Servicing

Before conducting an inspection, be sure to disconnect

The area around the fixing unit is hot.

Work Performed with the Product Powered On

Take every care when servicing with the external cover

Do not allow any metal parts such as clips, staples, and

Check wiring for squeezing and any other damage.

Carefully remove all toner remnants and dust from electri-

Check electrode units such as a charging corona unit for

Before disassembling or adjusting the write unit (P/H unit)

When replacing a lithium battery, replace it with a new lith-

Check the interlock switch and actuator for loosening and

Make sure that all screws, components, wiring, connec-

Never throw the used cartridge and toner into fire.

Handling of Service Materials

Do not replace the cover or turn the product ON before

Use only a small amount of cleaner at a time and take

When using any solvent, ventilate the room well.

5. Used Batteries Precautions

INDICATION OF WARNING ON THE MACHINE

MEASURES TO TAKE IN CASE OF

In addition, it is prohibited under any circumstances to copy domestic or foreign currencies,

<Theory of Operation section>

OUTLINE: System configuration, product specifications,

<Field service section>

OUTLINE: System configuration, and product specifications

(1) bizhub PRO C6500: Main body

C. Electrical parts and signals

Classification Load symbol Ex. of signal name Description

1 PF-601 1 RU-504 4 FS-503 External (RU-504)

2 PF-601 1 RU-503 4 FD-501 External (FD-501)

3 PF-601 1 RU-503 4 SD-501 External (SD-501)

4 PF-601 1 RU-503 4 LS-501 External (LS-501)

5 PF-601 1 RU-504 4 FD-501 FS-503 *5

7 PF-601 1 RU-503 4 LS-501 SD-501 External (LS-501/SD-501)

8 PF-601 1 RU-503 4 FD-501 LS-501 External (FD-501/LS-501)

9 PF-601 1 RU-503 4 FD-501 SD-501 External (FD-501/SD-501)