Professional Documents
Culture Documents
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: Escalation in the cost of repair and rehabilitation of concrete structures which develop distress much earlier
Received 23 February 2015 than the design service life has turned the focus on the durability aspect of concrete. This paper presents the
Received in revised form 4 May 2015 result of an experimental study conducted to evaluate the durability characteristics of plain and bre rein-
Accepted 8 June 2015
forced geopolymer concrete and its comparison with Portland cement based conventional concrete. The
durability parameters considered in this study include water absorption, abrasion resistance, resistance
to chemical attack, effect of alternate wetting and drying and resistance against chloride ions. Test results
Keywords:
revealed that plain and bre reinforced geopolymer concrete possesses superior durability characteristics
Bulk diffusion
Durability
than conventional concrete of the same grade with respect to most of the durability parameters.
Fibre 2015 Elsevier Ltd. All rights reserved.
Sorptivity
http://dx.doi.org/10.1016/j.conbuildmat.2015.06.014
0950-0618/ 2015 Elsevier Ltd. All rights reserved.
472 N. Ganesan et al. / Construction and Building Materials 93 (2015) 471476
2. Experimental programme between the measured weight and oven dried weight expressed
as fractional percentage of the oven dried weight gives the water
2.1. Constituent materials
absorption. The initial absorption value at 30 min for GPC,
Low calcium y ash with calcium oxide of 2.14% and silica (SiO2) of 64.84% and SFRGPC, CC and SFRC was compared with the recommendations
average size of particles less than 45 l was used as the source material for produc- given by the Concrete Society [13]. The water absorption at the
ing geopolymer binder. A mixture of sodium silicate and sodium hydroxide solution end of 120 h was taken as the saturated water absorption. The
was chosen as the alkaline liquid to activate the source material. Sodium silicate
results of the test are given in Table 3. From these results, it can
solution with SiO2 to Na2O ratio by mass of 2 (Na2O = 14.7%, SiO2 = 29.4%) and
water = 55.9% by mass were used for the study. The sodium hydroxide solids in pel-
be seen that the absorption values of GPC, SFRGPC, CC and SFRC
lets form with 9798% purity were mixed with water to make a solution of 10 M were lower than the limit of 3% specied for good concrete [13].
concentration. Coarse aggregate (CA) of 20 mm nominal size with neness modulus Absorption values for GPC were found to be lower than that of CC.
of 7.1, and specic gravity of 2.86 was used for the study. Locally available river This may be due to the difference in microstructure of GPC and
sand as ne aggregate (FA) conforming to zone II as per IS: 383-1970 [10] with
CC and the absence of interfacial transition zone in GPC [7]. These
specic gravity of 2.8 and neness modulus of 2.6 was used for preparing GPC
and CC. A naphthalene based superplasticizer was used to impart workability to ndings are similar to those obtained by Sathia et al. [9] in the case
the mix. Hooked end steel bres of diameter 0.5 mm and 30 mm length with an of GPC and CC. However the effect of addition of steel bres to GPC
aspect ratio of 60 were also used. was not carried out by other researchers. In the present investiga-
tion it is noted that initial absorption of water and saturated water
2.2. Mix design absorption are comparatively less in the case of SFRGPC than that of
GPC and CC specimens. This may be due to the random distribution
Geopolymer concrete mix of grade M30 was designed based on the guidelines
given by Rangan [1]. Steel bre reinforced GPC mixes were also developed by vary- of small, short, discrete steel bres that try to stitch most of the
ing the bre content, superplasticizer and water dosage. The volume fractions of micro cracks and thereby reducing the continuous voids to a mini-
steel bres used were 0.25% (19.32 kg/m3), 0.50% (38.64 kg/m3), 0.75% mum. This improves the microstructure of SFRGPC and makes the
(57.96 kg/m3) and 1% (78.28 kg/m3). M30 grade CC was developed as per the guide- concrete more denser than those without bres.
lines given in IS 10262-2009 [11]. Mix proportions for GPC, SFRGPC, CC and SFRC are
shown in Table 1.
The effective porosity denotes the quantity of water that can be
removed by drying the saturated specimen. The initial dry weight
2.3. Preparation of test specimens
of 100 mm cube samples was noted (W1) and the cubes were kept
immersed in water for 120 h. The nal weight (W3) after immers-
The aggregates in saturated surface dry condition were mixed in a laboratory ing in water was noted and from the difference between the two
pan mixer with y ash for 2 min. Steel bres were added to the mix in small quan- weights the volume of voids was calculated. The effective porosity
tities at regular intervals and mixing was continued for two more minutes. After
of all the specimens was calculated as the ratio of volume of voids
this the alkaline solutions, super plasticiser and extra water were added to the
dry materials and mixed for 4 min. After mixing, slump and compacting factor of to the bulk volume of specimen and is shown in Table 3. From the
fresh concrete were determined. In order to determine the hardened properties, test results it was observed that the effective porosity of GPC was
standard cubes of size 150 mm, cylinders of diameter 150 mm and height nearly one third of that of CC.
300 mm and prisms of size 100 mm 100 mm 500 mm were prepared. For dura-
bility testing, specimens like cubes of size 100 mm, cylinders of 100 mm 200 mm,
100 mm 50 mm and tiles of size 70.07 mm 70.07 mm 25 mm were prepared.
3.2. Sorptivity
After casting, the moulds were covered with plastic sheets to prevent moisture loss.
The covered specimens were given a rest period of one day and then placed in the Sorptivity measures the rate of penetration of water into pores
oven and cured at 60 C for 24 h [1,2]. After curing, the specimens were removed in concrete by capillary action. The test was done according to
from the chamber and left to air-dry at room temperature for 24 h before demould-
ASTM C 642-82 [12]. The cube samples of size 100 mm were oven
ing. The test specimens were then left in the laboratory ambient conditions for
28 days. Conventional concrete specimens were demoulded after 24 h of casting dried for 24 h and then cooled for 24 h. The sides of the cubes were
and kept immersed in water for 28 days. Fresh and hardened properties of all the sealed using an insulation tape. The initial mass of the sample was
developed mixes are given in Table 2. Referring to Table 2, it may be noted that, taken and was immersed to a depth of 510 mm in water. The gain
in general, the fresh properties such as slump and compacting factor decrease with in mass was measured at regular intervals of 30 min over a period
the addition of bres marginally. However this reduction did not affect the mini-
mum values of workability parameters. In the case of hardened properties, in gen-
of 2 h. The cumulative volume of water that has penetrated per
eral, the addition of bres improves the properties such as compressive strength, unit surface of exposure q is plotted against the square root of
split tensile strength, exural strength and modulus of elasticity. However this time of exposure. The resulting graph could be approximated by
improvement was more signicant in the case of split tensile strength, exural a straight line. The slope of this straight line is the measure of
strength and modulus of elasticity.
movement of water through capillary pores and is called sorptivity.
The results of the sorptivity test are given in Table 4. From the table
3. Test for durability it can be observed that sorptivity values of GPC were less than that
of CC. This may be due to the better microstructure of GPC. Test
The tests carried out to study the durability characteristics results revealed that addition of bres improved the sorptivity of
included the microstructure related properties such as saturated both GPC and CC. From Tables 3 and 4, it was observed that the
water absorption (SWA), effective porosity, sorptivity, coefcient addition of bres improved the microstructure related durability
of absorption, abrasion resistance test, resistance to chemical characteristics of both GPC and CC. This may be due to the reason
attack, alternate wetting and drying test and rapid chloride ion that, at lower volume fraction of bres, concrete ows around the
penetrability test. bres and the bres bridge across the micro cracks reducing inter-
connecting voids to a minimum. This may have resulted in a dense
3.1. Test for saturated water absorption (SWA) and effective porosity concrete. The above said reasons could have resulted in a less por-
ous concrete, which in turn improved its microstructure.
The SWA and effective porosity were determined by drying the
cube specimens (100 mm size) in an oven at a temperature of 3.3. Abrasion resistance test
105 C to constant weight (W1) and then immersing in water after
cooling to room temperature. These tests were done according to Abrasion resistance of concrete can be dened as its ability to
ASTM C 642-82 [12]. The specimens were taken out of water at reg- resist being worn away by rubbing. Tile samples of face area
ular intervals of time and weighed. The specimens were weighed 50 cm2 and thickness 2.5 cm were used for the test according to
after 30 min (W2) and 120 h (W3) of immersion. The difference IS 1237 [14]. The abrasion system consists of a steel disc having
N. Ganesan et al. / Construction and Building Materials 93 (2015) 471476 473
Table 1
Mix proportions.
Mix Steel bre Fly ash Sodium silicate solution Sodium hydroxide solution CA FA Water SP Cement
(%) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3)
GPC 0.00 408 103 41 1248 600 14.5 10.2 0
SFRGPC1 0.25 408 103 41 1248 600 16 10.2 0
SFRGPC2 0.5 408 103 41 1248 600 16 14.5 0
SFRGPC3 0.75 408 103 41 1248 600 18 14.5 0
SFRGPC4 1.00 408 103 41 1248 600 18 16.0 0
CC 0.00 0 0 0 1266 598 192 0.0 360
SFRC2 0.5 0 0 0 1266 598 192 4.0 360
Table 2
Fresh and hardened properties.
Mix Slump Compacting factor Compressive strength Split tensile strength Modulus of elasticity Flexural strength
(mm) (N/mm2) (N/mm2) (N/mm2) (N/mm2)
GPC 123 0.90 37.00 3.56 38148.87 4.10
SFRGPC1 95 0.88 38.40 3.80 39124.30 4.32
SFRGPC2 80 0.80 41.20 4.20 40156.85 4.57
SFRGPC3 78 0.80 42.50 4.50 40896.68 4.88
SFRGPC4 75 0.79 43.80 4.90 41025.36 5.10
CC 128 0.92 35.00 3.15 26678.23 3.77
SFRC2 90 0.86 39.50 3.60 30149.43 4.20
Table 3
Results of saturated water absorption and effective porosity.
Mix W1 W2 W3 Initial absorption Saturated water absorption Concrete quality as per Volume of Average value of effective
W 1 W 2 100 W 1 W 3 100 CEB [7] void porosity
W1 W1
(kg) (kg) (kg) (%) (%) (cm3) (%)
GPC 2.438 2.468 2.509 1.23 2.91 Good 71 7.1
SFRGPC1 2.436 2.463 2.506 1.10 2.87 Good 72 7.2
SFRGPC2 2.416 2.436 2.479 0.81 2.63 Good 68 7.0
SFRGPC3 2.456 2.476 2.518 0.82 2.50 Good 69 6.9
SFRGPC4 2.460 2.479 2.515 0.78 2.40 Good 67 6.7
CC 2.391 2.435 2.584 1.83 8.10 Good 193 19.3
SFRC2 2.412 2.451 2.590 1.60 7.40 Good 178 17.8
Table 4
Results of sorptivity test.
Mix Cumulative weight of water penetrated in grams after Cumulative volume of water penetrated/surface area of Sorptivity (cm/min1/2)
immersing in water for exposure (cm)
30 min 60 min 90 min 120 min 30 min 60 min 90 min 120 min 103
GPC 4.00 5.67 6.00 6.67 0.04 0.057 0.060 0.067 2.85
SFRGPC1 2.43 3.12 4.10 6.00 0.024 0.030 0.040 0.05 2.74
SFRGPC2 2.40 3.00 4.00 5.00 0.024 0.030 0.040 0.045 2.21
SFRGPC3 1.60 2.10 2.91 4.00 0.019 0.020 0.0290 0.040 2.21
SFRGPC4 1.30 2.60 2.90 3.31 0.013 0.026 0.029 0.033 2.11
CC 9.0 10.67 14.67 16.33 0.090 0.107 0.147 0.163 7.69
SFRC2 8.5 9.67 12.67 14.93 0.085 0.097 0.127 0.149 6.75
a diameter of 750 mm and rotating at a speed of 30 1 cycle/min, a shows the percentage weight loss and average wear of all the
counter and a lever which could apply a load of 300 3 N on the tested specimens.
specimens. Abrasive dust (corundum aluminium Oxide Al2O3) of
20 0.5 g was rst spread over the disc. The specimens were then
W 0 W 01
placed in the holding device and the load was applied to the spec- t 0 V 1
W A
imen and the disc was rotated for four periods and each period was
equal to 22 cycles. After that, the surfaces of the disc and the sam- W0 = initial weight of the specimen, W 01 = nal weight of the
ple were cleaned and 20 g fresh corundum powder was added and specimen.
the procedure was repeated for 20 periods (total 440 cycles) by V = initial volume of the specimen, A = surface area of specimen.
rotating the sample 90 in each period. Weight of the specimens
after 440 cycles of revolution was taken and the percentage loss As per IS 1237, the wear shall not exceed 3.5 mm for general
in weight was calculated. Loss in thickness which is a measure of purpose ooring tile and shall not exceed 2 mm for heavy duty
wear (t) of the specimens was calculated by Eq. (1) [14]. Table 5 oor tiles. The average wear of all the specimens was found to be
474 N. Ganesan et al. / Construction and Building Materials 93 (2015) 471476
Table 5 Table 6
Results of abrasion resistance test. Results of acid resistance and sulphate resistance test.
Mix Initial Final % Average % reduction in Mix Acid attack Sulphate attack
weight weight weight wear in wear with respect
% % loss in % % loss in
(kg) (kg) loss mm to CC
weight compressive weight compressive
GPC 0.846 0.844 0.24 0.171 27.50 loss strength loss strength
SFRGPC1 0.881 0.879 0.18 0.091 61.40
GPC 1.825 20.01 0.310 12.59
SFRGPC2 0.872 0.871 0.12 0.087 63.13
SFRGPC1 2.137 19.99 0.311 12.98
SFRGPC3 0.879 0.878 0.09 0.075 68.20
SFRGPC2 2.175 19.89 0.295 13.17
SFRGPC4 0.891 0.890 0.05 0.063 73.30
SFRGPC3 2.240 18.82 0.313 11.27
CC 0.894 0.891 0.33 0.236
SFRGPC4 2.221 17.73 0.325 10.98
SFRC2 0.904 0.901 0.33 0.216 8.00
CC 27.100 40.08 0.456 31.28
SFRC2 26.120 40.50 0.480 34.41
Table 7
Composition of marine water [16].
Composition Sodium chloride Magnesium chloride Sodium sulphate Calcium chloride Potassium chloride
Concentration (g/l) 24.53 5.2 4.09 1.16 0.695
Table 8
Percentage loss in weight and compressive strength due to marine attack.
Mix Weight of specimen cured in Weight of specimens subjected to % loss in Initial compressive Final compressive % loss in
ordinary water (kg) marine attack (kg) weight strength (N/mm2) strength (N/mm2) compressive
strength
GPC 2.391 2.366 1.006 34 29 14.7
SFRGPC1 2.405 2.381 1.001 36.5 32 12.32
SFRGPC2 2.393 2.370 0.995 38.3 33.1 13.50
SFRGPC3 2.412 2.405 0.983 38.5 33.90 11.95
SFRGPC4 2.424 2.414 0.973 39.35 35.00 11.05
CC 2.452 2.334 5.45 37 29.00 21.62
SFRC2 2.490 2.362 5.038 39.5 30.32 23.24
Table 9
Results of Bulk Diffusion Test and RCPT.
GPC CC
ASTM C 1202 [18] were compared with the test results and are
Fig. 1. Specimens after Bulk Diffusion Test.
given in Table 9. From the table it can be seen that the chloride
ion penetrability of both plain and bre reinforced GPC and CC
was graded low as per ASTM C1202, which indicates that the addi-
tion of bres have no adverse effect on chloride resistance of GPC
and CC. These ndings are similar to those obtained by Rajamane
et al. [8] in the case of GPC and CC.
4. Conclusions
The loss in mass and compressive strength of both GPC and CC [4] Davidovits J, High alkali cements for 21st century concretes in concrete
technology past, present and future. Proceedings of V. Mohan Malhotra
specimens were less than 5% and 20% respectively when sub-
symposium, ACI SP 144;1994;383397.
jected to alternate wetting and drying conditions in marine [5] Bakharev T. Resistance of geopolymer materials to acid attack. Cem Concr Res
environment. 2005;35(4):65870.
Chloride ion penetrability of both GPC and CC is almost same. [6] Bakhrev T. Durability of geopolymer materials in sodium and magnesium
sulphate solutions. Cem Concr Res 2005;35:123346.
From the study conducted it can be concluded that GPC possess [7] Frantisek S, Lubomir K, Jiri N, Zdenek B. Microstructure of geopolymer
better durability characteristics than conventional concrete of materials based on y ash. Ceram-Silik 2006;50:20815.
same grade and the addition of bres improved the durability [8] Rajamane NP, Nataraja MC, Lakshmanan N, Dattatreya JK. Rapid chloride
permeability test on geopolymer and Portland cement. Indian Concr J
characteristics of GPC further. 2011:216.
[9] Sathia R, Ganesh Babu, Manu Santhanam, Durability study of low calcium y
ash geopolymer concrete, The 3rd ACF international conference, 2008;1153
1159.
Acknowledgements [10] IS: 383-1970 (Reafrmed on). Specications for coarse and ne aggregate from
natural sources for concrete. New Delhi: BIS; 2002.
The authors would like to thank the Kerala State Council for [11] IS: 10262 standard code of practice for recommended guidelines for concrete
mix design. New Delhi: BIS.
Science Technology and Environment (KSCSTE) for providing nan- [12] ASTM C 642, standard test method for specic gravity, absorption and voids in
cial assistance to this work and the College of Engineering hardened concrete, Annual Book of ASTM standards, vol. 4.02; 1994.
Trivandrum and National Institute of Technology Calicut for sup- [13] CEB-FIP, Diagnosis and assessment of concrete structures-state of art report,
CEB Bulletin; 1989, 83.
porting the work.
[14] IS 1237-2012, Cement concrete ooring tiles, 2nd revision, New Delhi: BIS.
[15] ASTM C 452-02, Standard test method for potential expansion of Portland-
References cement mortars exposed to sulphate. ASTM International, United States; 2002.
[16] Ganesan N, Indira PV, Santhoshkumar PT. Durability aspects of steel bre
[1] Rangan BV. Studies on low calcium y ash based geopolymer concrete. Indian reinforced self compacting concrete. Indian Concr J 2006:317.
Concr J 2006:917. [17] ASTM C 1556-04, Standard test method for determining the apparent chloride
[2] Hardjito Djwantoro, Wallah Steenie E, Dody MJ, Sumajouw DMJ, Vijaya Rangan diffusion coefcient of cementitious mixture by bulk diffusion.
B. On the development and properties of low calcium y ash geopolymer [18] ASTM C 1202-05, Standard test method for electrical indication of concretes
concrete. ACI Mater J 2004;101:46772. ability to resist chloride ion penetration.
[3] Neville AM. Properties of concrete. 4th ed. New York: John Wiley & Sons; 1995.