Mott MacDonald Consultants (India) Pvt.

Ltd, Mumbai
SHEET 1 OF 2
Oil , Gas & Petrochemical Division, Inspection Dept. 1

ITP NO.: MMCI/STD/IND/ITP/M-019,

INDICATIVE INSPECTION AND TEST PLAN R-01
EQUIPMENT DESCRIPTION : SUPPLY FOR FIRE FIGHTING/ PROJECT : WO Terminal - HPCL
PROTECTION SYSTEM Visakhapatnam
EQUIPMENT TAG NO : PROJECT No : 254624

TEST & INSPECTION AS PER : PR/MR/PS NO :

A 1 Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd)
C
T
I
2 Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority
V
I 3 Witness Inspection & / or Document review by Vendor & Sub-vendor.
T
Y 4 Certificates / Data to be Submitted by Vendor for Approval / review.

1 I A P X Detailed Inspection & Test Plan/ QAP after issue of PO/PR/MR/PS

2 A P X Inspection & test procedures including NDT procedures ( if applicable )

3 R R X Summary of all supplementary requirements as specified in the PO/PR/MR/PS.

Welding Procedure Specification (WPS), Procedure Qualification record (PQR), Welder Performance
4 R P X
Qualification Test (WPQT) and Welding Repair Procedure.
A. PIPING ITEMS.

5 W/R P X Material identification and review of manufacturer's test certificates / check test report

6 R P X PWHT records and NDT (UT/RT/MT/DP) records review as applicable

Final, visual, dimensional & pressure tests for body, seat, for gate, globe , check, Butterfly valves, strainers (100% by vendor &
7 W P X
at random by MMCI/TPIA )
8 W P X Final visual & dimensional check (100% by vendor & at random by MMCI/TPIA )

9 R P X Protective coating, as required

10 W P X Other supplementary test as specified in PO/PR/MR/PS

11 W P X Verification of Marking check & stamping for identification

12 I H P X Final documents & issue of IRN.
B. ROTARY EQUIPMENT

13 R P X Material identification and review of manufacturer's test certificates / compliance certificate

14 R P X NDT (UT/RT/MT/DP) as applicable in PR / drg.

15 R P X Dynamic balancing of impeller - if applicable in PR / drawing

16 W P X Performance test, run test , Noise level test as applicable

17 W P X Final ,visual & dimensional check of complete assembly / skid

18 R P X Protective coating, as required

19 W P X Other supplementary test as specified in PO/PR/MR/PS

20 W P X Verification of Marking check & stamping for identification as applicable

21 I H P X Final documents & issue of IRN.

C. EXTINGUISHERS / WATER -FOAM MONITOR/ HYDRANT/ LANDING VALVES / BRANCH PIPE ASSEMBLY / HOSE

REEL WITH RUBBER HOSES, REVOLVING HEAD, FOAM MAKER, MOTORISED VALVES etc.

22 R P X Review material test certificates / compliance certificates / check test reports

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MMCI

FORMAT NO:MMCI/INSP/FORMAT/008 R0 IITP

 Mott MacDonald Consultants (India) Pvt. Ltd, Mumbai
SHEET 2 OF 2
Oil , Gas & Petrochemical Division, Inspection Dept. 1

ITP NO.: MMCI/STD/IND/ITP/M-019,

INDICATIVE INSPECTION AND TEST PLAN R-01
EQUIPMENT DESCRIPTION : SUPPLY FOR FIRE FIGHTING/ PROJECT : WO Terminal - HPCL
PROTECTION SYSTEM Visakhapatnam
EQUIPMENT TAG NO : PROJECT No : 254624

TEST & INSPECTION AS PER : PR/MR/PS NO :

(CODES & SPECIFICATIONS)
A 1 Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd)
C
T
I
2 Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority
V
I 3 Witness Inspection & / or Document review by Vendor & Sub-vendor.
T
Y 4 Certificates / Data to be Submitted by Vendor for Approval / review.

23 R P X Review of NDT, PWHT & internal records ( if applicable )

24 W/R P X Performance test records - witness for atleast one per type ( as applicable)

25 W P X Final ,visual & dimensional check & pressure tests ( as applicable)

26 R P X Protective coating, as required

27 W P X Other supplementary test as specified in PO/PR/MR/PS

28 W P X Verification of Marking check & stamping for identification

29 I H P X Final documents & issue of IRN.
D. INSTRUMENTATION / ELECTRICAL ITEMS
Electrical / routine & type ( review), range / calibration test for gauges ,Flow, instrument transmitters, switches, regulators, level
30 W/R P X
indicators etc.
For cables, rotameter, orifice plates, i/p converter, transformer, refer Indicative ITPs available ( as applicable in instrumentation
31 W/R P X
ITP )
32 W P X Other supplementary test as specified in PO/PR/MR/PS

33 W P X Verification of Marking check & stamping for identification as applicable

34 I H P X Final documents & issue of IRN.
E. PROPERITORY AND MISCELLANEOUS ITEMS
Review of test compliance certificates and special test records / certificates As required by the specifications/Datasheet /
35 R P X
Drawings
36 R P X Protective coating, as applicable - review of compliance certificate / test certificate.

37 W P X Other supplementary test as specified in PO/PR/MR/PS

38 W P X Verification of Marking check & stamping for identification as applicable

39 I H P X Final documents & issue of IRN.
LEGENDS: H - Hold Point :- An activity , which requires inspection / Verification and acceptance by HPCL/MMCI /TPIA before any further
processing is permitted. The vendor shall not process activity/item beyond a hold point without written approval.,
W- Witness:- An activity, which requires witnessing by HPCL/ MMCI/ TPIA with prior notification of the same inspection agency. Vendor
is not obliged to hold further processing. Basis of acceptance shall be as per relevant technical specification/ drawings/PR/MR.
R - Review :-To examine the inspection records for confirming compliance to requirements.; A- Approval : -To approve the inspection
documents for conforming compliance to requirements.; P- Perform/Prepare; W/R- Witness or Review; I- Information; X- Submit,
PWHT- Post weld Heat Treatment, PO- Purchase Order,MR/PR- Material /Purchase Requisition, PS- Purchase Specification,
NDT- Non destructive Testing, TPIA - Third Party Inspection Agency, MMCI - Mott MacDonald Consultants (India) Pvt. Ltd
Note: This is an Indicative Inspection & Test Plan identifying scope of inspection & review of documents by MMCI / TPI Agency / HPCL
as a minimum requirement. Detailed Quality Assurance/Control Plan indicating all specified requirements after issue of PO/PR/MR / PS
to be generated by Vendor & same duly approved by MMCI / TPI agency to be submitted to HPCL for review/comments.
1

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MMCI
FORMAT NO:MMCI/INSP/FORMAT/008 R0 IITP