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OFFSHORE OPERATIONS COURSE

SECTION 2
MOORING AND ANCHOR HANDLING
TABLE OF CONTENTS
SECTION 2
MOORING AND ANCHOR HANDLING

TABLE OF CONTENTS MOORING

CHAPTER 1 INTRODUCTION 4

1.1 TYPES OF DRILLING RIGS 4


1.2 CRITERIA FOR THE DESIGN OF AN ANCHOR MOORING SYSTEM 5

CHAPTER 2 SOIL 9

2.1 SOIL CLASSIFICATION AND SOIL MECHANICS 9


2.1.1 SOIL TYPE 9
2.1.2 SOIL STRENGTH 10

CHAPTER 3 ANCHORS 11

3.1 NOMENCLATURE OF ANCHORS 11


3.2 TYPES OF ANCHORS 13
3.3 CRITERIA FOR A GOOD ANCHOR DESIGN 15
3.4 FLUKE ANGLE 19
3.5 PROOF LOAD AND STRENGTH OF ANCHORS 20
3.6 MOORING SYSTEM ANALYSIS WITH THE SEAMOOR SYSTEM. 20

CHAPTER 4 MOORING CHAIN AND WIRE 22

4.1 CHAIN OR WIRE 22


4.2 ADVANTAGES OF CHAIN COMPARED TO WIRE 22
4.3 CHAIN AND WIRE CONSTRUCTION 23
4.3.1 CHAIN CONSTRUCTION 23
4.3.2 CHAIN GRADES AND STANDARDS BY CLASS SOCIETIES 25
4.3.3 CHAIN SIZES 25
4.3.4 CHAIN INSPECTION 26
4.3.5 ANCHOR WIRE 27
4.3.6 MAXIMUM SAFE WORKING LOAD AND DIAMETER. 27
4.3.7 CONSTRUCTION, LAY, GRADE OF STEEL, COATING 27

CHAPTER 5 THE MOORING SYSTEM AND ATTACHMENTS 32

5.1 LAY-OUT DIAGRAM OF MOORING SYSTEM 32


5.2 ANCHOR PATTERNS 32
5.3 THE CATENARY SYSTEM 35
5.4 ATTACHMENTS AND CONNECTIONS 36
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Training to be FIRST
OFFSHORE OPERATIONS COURSE
SECTION 2
MOORING AND ANCHOR HANDLING
TABLE OF CONTENTS
CHAPTER 6 ANCHOR RUNNING AND RETRIEVING PROCEDURES 48

6.1 SELECTION OF ANCHOR HANDLING VESSELS 48


6.2 PRE-MOVE PREPARATION AND PLANNING 51
6.3 PRE-MOVE MEETING 52
6.4 INFORMATION FOR AHT CAPTAINS 54
6.5 ANCHOR HANDLING CHECK LIST 54
6.6 POSITIONING SYSTEMS 57
6.7 NOTES ON APPROACHING AND LEAVING THE LOCATION 57
6.8 WEATHER CRITERIA 59
6.9 APPROACHING THE LOCATION AND RUNNING ANCHORS 60
6.10 RETRIEVING ANCHORS AND DEPARTING LOCATION 69
6.11 SOAKING AND PENETRATION OF THE ANCHOR 74
6.12 TEST TENSION AND OPERATION TENSION PROCEDURES 75
6.13 THE HOLDING POWER OF THE CHAIN OR WIRE. 78
6.14 STORM CONDITION 79
6.15 TEST TESNION PROCEDURES 79
6.16 ANCHOR HOLDING PROBLEMS 79
6.17 RUNNING PIGGY-BACK ANCHORS 82
6.18 FISHING AND GRAPPLING OPERATIONS 84
6.19 ANCHOR WINCHES. 86

CHAPTER 7 DEEPWATER MOORING SYSTEM DEVELOPMENTS 91

7.1 INTRODUCTION 91
7.2 THE PRELAID MOORING SYSTEM. 92
7.3 ANCHORS FOR VERTICAL LOAD SYSTEM (FIG 7.7) 97
7.4 DEAWEIGTH ANCHOR. 97
7.5 PILE ANCHOR. 98
7.6 SUCTION EMBEDDED ANCHORS (SEAS) 98
7.7 VERTICAL LOADED EMBEDDED ANCHORS (VLAS) 100
7.8 SUCTION EMBEDDED PLATE ANCHORS.(SEPLAS) 105
7.9 SYNTHETIC ROPES FOR DEEPWATER MOORING. 105

CHAPTER 8 MOORING SYSTEM CERTIFICATION AND INSPECTION 108

8.1 CERTIFICATION OF ANCHOR CHAIN 108


8.2 TYPE AND SCHEDULE OF INSPECTION 108
8.3 INSPECTION LOCATION 109
8.4 ANCHOR CHAIN INSPECTION (FIG.8.3) 111
8.5 ANCHOR WIRE INSPECTION 112

CHAPTER 9 APPENDIX SECTION II MOORING 115

9.1 ANCHOR CHAIN PROOF AND BREAKING LOAD TABLES SI UNITS. 115

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MOORING AND ANCHOR HANDLING
TABLE OF CONTENTS
9.2 ANCHOR CHAIN PROOF AND BREAKING LOAD TABLES INCH/POUND
UNITS. 115
9.3 STEVPRIS MK5 DRAWINGS, WEIGHT, AND DIMENSION. 115
9.4 VRYHOF STEVPRIS MK5ANCHOR UHC CHART 115
9.5 VRYHOF STEVPRIS MK5 ANCHOR DRAWINGS, WEIGHT AND DIMENSIONS
115
9.6 VRYHOF STEVMANTA ANCHOR UPC 115
9.7 BRUCE FFTS MK4 ANCHOR DRAWINGS, WEIGHT, AND DIMENSIONS 115
9.8 BRUCE FFTS MK4 ANCHOR HOLDING CAPACITY CHART. 115

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SECTION 2
MOORING AND ANCHOR HANDLING
CHAPTER 1 INRODUCTION

CHAPTER 1 INTRODUCTION

1.1 TYPES OF DRILLING RIGS

The development to maintain Mobile Offshore Drilling (Units MODUs) in a fixed position
started with the use of drilling tenders, which were moored with a spread anchor mooring
system alongside a fixed drilling platform.

The need and desire to be able to drill in deeper water and to move between drilling locations
generated various designs of Mobile Offshore Drilling Units (MODU`s):

a) Submersibles.
Columns with flotation hulls support the deck with the drilling equipment and
accommodation. The submersible maintains it position by ballasting down until the lower
hulls rest on the seabed.
To maintain position these units do not need a spread anchor mooring system.
Maximum of water depth 100 Ft.

b) The Independent Leg and Mat-Supported Jack Ups.


A watertight floating barge type hull fitted with cylindrical or truss type legs with a jacking
arrangement. The legs are connected to spud cans or a mat type support. In the drilling
operation mode the hull is jacked up to a save distance above the water level. Some JU's are
self propelled or have propulsion assistance.
As for the submersibles the JU's do not need a spread anchor mooring system.
Maximum water depth: 450 Ft

c) The Semi-Submersible. (Column Stabilised Drilling Units)


These units consist of lower displacement hulls (pontoons) with columns to support the
upper deck with the drilling equipment and accommodation. The Semi-Submersible can
ballast up or down from operating draft to towing /moving draft and visa versa. A few
designs can be used as Submersibles. Some Semi-Submersibles are self-propelled with a
DP System or have propulsion assistance.
To maintain position in the floating drilling mode the Semi-Submersible needs a spread
anchor mooring or a Dynamic Positioning (DP) system.
Maximum water depth: Anchored: 8000 ft.
DP system: No limits

d) Drilling vessels
Drilling vessels are mono hull ship- or barge shaped drilling units. Drilling vessels always
operate in the floating condition. Swamp barges are not classed as drilling vessels.
Drilling vessels maintain position with a spread mooring system or with a Dynamic
Position (DP) system.
Maximum water depth: Anchored: 8000 ft
DP system: No limits

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OFFSHORE OPERATIONS COURSE
SECTION 2
MOORING AND ANCHOR HANDLING
CHAPTER 1 INRODUCTION

Fig 1.1 shows a drawing from Aker Marine the maximum water depth for various types of
mooring systems in operation and developments for future taut leg systems.

The section Mooring and Anchor Handling discusses the concept of the anchor mooring
systems for Semi-Submersibles and Drilling Vessels

1.2 CRITERIA FOR THE DESIGN OF AN ANCHOR MOORING SYSTEM

a) Forces

Wind, wave, and current produce loads on the rig. These loads are transferred to the mooring
system.

To perform a mooring analysis it is necessary to know the maximum combined forces caused
by the environmental loads. In the mooring analysis all forces work in the same direction at the
same time. The combined total mooring force generated by wind, wave, and current depends
on:

1) The size and weight of the drilling unit.


2) The maximum wind speed
3) The maximum combined wave height and period
4) The maximum current force
5) The water depth
6) The height above the water level

The forces on the anchor system generate two types of loads:


1) The Quasi-Static Load (QSL). The combined load of wind, swell, current and the
frequency of the system. The system moves with a low frequency of 140 to 200
seconds. The analysis for the QSL is used most often to evaluate the mooring for
a specific location. This analysis assesses the capabilities of the system when
acted on upon by environmental loads.
2) The Total Dynamic Load (TDL). In addition to the QSL, a high frequency load
occurs with a period of 10 to 14 seconds caused by the individual action of the
wave and swell forces. The roll, pitch, and heave of the drilling unit and the
movement of the anchor chain through the water are responsible for the shock
loads in the mooring system. The TDL analysis contains line dynamics completed
in the frequency domain. This analysis is complicated and therefore subcontracted
To calculate the required Ultimate Holding Capacity (UHC) of an anchor the designer adds a
safety factor of 1.5 to 2 to the QSL and TDL. A major factor contributing to the UHC of an
anchor is the soil mobilised by the anchor or with other words the penetration. To design an
efficient modern anchor, the manufacturer needs to know the principles of soil mechanics (See
Fig 1.2)

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SECTION 2
MOORING AND ANCHOR HANDLING
CHAPTER 1 INRODUCTION

b) Selection of Equipment

With the results from the calculation of the forces, the designer selects the mooring equipment
for a specific rig and the operations limits such as:

1) To use anchor chain or anchor wire or a combination of both


2) The size and type of anchor
3) The amount of anchors to that will be installed or deployed
4) The type and capacity of the anchor winches

Apart from the weather criteria and the size and type of the rig, the selection of the equipment
depends too on:

1) The maximum operation water depth


2) The type of soil

c) The Efficiency and Holding Power of an Anchor

Because there are many types of anchors available, each with their own characteristics, we have
to know the efficiency and holding power of an anchor.

One way of defining the efficiency of an anchor is:


Holding power
Anchor efficiency =
Anchor weight
The efficiency as quoted by the manufacturer "the holding power" in good holding soil should
be at least 12. Modern designed anchors claim much higher values of 20 and more.

Holding power depends on:

1) The type and weight of the anchor


2) The type of soil
3) The friction of the soil along the fraction lines and the fluke area
4) The final penetration including the friction of the sub-soil part of the
anchor line

Because the soil can have a detrimental effect on the holding power, we should always be
cautious with the manufacturer's specification. On rock or coral the holding power of an anchor
will be close to the anchor weight.

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SECTION 2
MOORING AND ANCHOR HANDLING
CHAPTER 1 INRODUCTION

Fig. 1.1.Maximum water depth for various type of mooring system


(With courtesy to Aker Marine)
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SECTION 2
MOORING AND ANCHOR HANDLING
CHAPTER 1 INRODUCTION
d) Rig Motions

The rig motions for floating MODUs are the surge, sway, heave, roll, pitch, and jaw (Fig. 1.3)

The motion characteristics for each rig are different and all motions i.e. surge, sway, heave,
roll, pitch and jaw induce forces on the anchor system.

Fig. 1.2 Penetration and soil (Courtesy of Vryhof Anchors)

heave

yaw sway

surge pitch
roll

Fig. 1.3 Rig motions

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SECTION 2
MOORING AND ANCHOR HANDLING
CHAPTER 2 SOIL

CHAPTER 2 SOIL

2.1 SOIL CLASSIFICATION AND SOIL MECHANICS

The theory on the strength and characteristics of soils discussed in the JU section applies too to
the behaviour of anchors. To predict the penetration of an anchor we need to know the type of
soil. The penetration of an anchor determines the Ultimate Holding Power.

2.1.1 Soil Type


The soil type is classified by particle size. The Table in Fig 2.1 classifies the soil by its particle
size

Grain Size Soil Classification

>2 m Clay
2 - 6 m Fine Silt
6 - 20 m Medium Silt
20 - 60 m Coarse Silt
60 - 200 m Fine Sand
200 - 600 m Medium Sand
0.6 - 2 mm Coarse Sand
2 - 6 mm Fine Gravel
6 - 20 mm Coarse Gravel
60 - 200 mm Cobbles
- 200 mm Boulders

Fig. 2.1 Soil Classification


The holding capacity of the seabed can be categorised in three groups:

1) Good Holding Soil. Normal clay and dense sand or silt.


2) Poor Holding Soil. Soft clay/mud, fine gravel with coarse sand.
3) Extremely Poor Holding Soil Rock, coral, boulders and cobbles

The designer of an anchor shows the maximum performance for a specific type of soil. Some
anchors perform better in soft muddy soil than in hard sand.

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OFFSHORE OPERATIONS COURSE
SECTION 2
MOORING AND ANCHOR HANDLING
CHAPTER 2 SOIL

2.1.2 Soil Strength


For soil strength we refer to section in the Jack-up seminar. It is not common practice to carry
out soil surveys for the anchor locations. However, soil condition is important to decide what
type and size of anchor is required to obtain the maximum holding effect on the mooring
system. If it is not possible to obtain a soil test for each anchor location, we should use any
information that is available from the client from the spud location or from previous operations
in the same area.

The soil test depth depends on the type of soil. The test depth for sand is twice the length of the
anchor flukes and for soft clay for 8 times the fluke length. Generally, a depth of 8 to 10 meter
will be sufficient. The most common locations soil types are sand and clay, or a combination of
both

The table in Fig. 2.2 gives a description of the density (mechanical resistance) for fine to
medium sand in relation to the angle of internal friction, the Standard Penetration test (SPT)
and Cone Penetrometer Test (CPT).

Descriptive Term Relative Angle SPT CPT


Sand Density N MPa

Very Loose < 0.15 < 30 0 - 0.4 0 - 5


Loose 0.15 - 0.35 30 - 32 4 - 10 5 - 10
Medium Dense 0.5 - 0.65 32 - 35 10 - 30 10 - 15
Dense 0.65 0.85 35 - 38 30 - 50 5 - 20
Very Dense > 0.85 > 38 >50 > 20
Fig. 2.2 Soil characteristics for sand
To describe clay we use the undrained shear test (SU) in relation to the STP and the CPT (Fig.
2.3)

Descriptive Term SU SPT CPT


Clay kPa N Mpa

Very Soft 0 - 13 0 - 2 0.0 - 0.2


Soft 13 - 25 2 - 4 0.2 - 0.4
Firm 25 - 50 4 - 8 0.4 - 0.7
Stiff 50 - 100 8 - 15 0.7 - 1.5
Very Stiff 100 - 200 15 - 30 1,5 - 3.0
Hard/Very Hard >200 > 30 > 3.0

Fig 2.3 Soil characteristics for clay

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SECTION 2
MOORING AND ANCHOR HANDLING
CHAPTER 3 ANCHORS

CHAPTER 3 ANCHORS

3.1 NOMENCLATURE OF ANCHORS

The manufacturer fabricates the anchors from high quality cast steel or high quality steel
The anchor various parts are shown in. Fig 3.1 B and C. The flukes are hinged or fixed. On
most anchors with hinged flukes, the angle allows adjustment for sand or mud.

Anchor Systems
Dead weight anchor Pile anchor Suction anchor

Drag embedment anchors.


1) Conventional Anchors
2) Vertical Loaded Anchors

1
Bruce FFTS MK4 Anchor 2
Stevmanta VLA

Fig 3.1.A Anchor systems

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CHAPTER 3 ANCHORS

Fig. 3.1.B. Nomenclature conventional anchor

Fig. 3.1. C Nomenclature of Anchor (Flipper Delta)

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CHAPTER 3 ANCHORS

3.2 TYPES OF ANCHORS

The very first anchors dated from 2000 years BC. Primitive anchors in the form of heavy
stones, baskets filled with bags of sand and any type of weight attached to a rope held the
vessel in position. The invention of iron produced the first anchor that resembles the modern
anchor. During the last decennia only a relative small amount of anchor design- and
construction companies took the challenge to improve the traditional ship anchors to develop
anchors for the offshore industry with light weight, deep penetration and high holding power.
At present most common the anchors are the drag embedment anchors, designed to penetrate
the soil. Recent developments are Suction Anchors, Vertical Load Anchors (VLA) and
Suction Embedded Plate Anchors (SEPLA). Fig. 3.1.A For very deep-water anchors systems
these new generation mooring system deploys a taut line system instead of the catenary system
in combination with synthetic fibre ropes and vertical loaded anchors.

To identify the drag embedment types of anchor of anchor we can categorise the anchors in
seven groups. (As per Vryhof definition and figures) (See fig 3.2)

CLASS A Anchors with ultra-penetration in which holding power extends


to the third power of penetration
(Stevpris, Stevshark, Delta, Kite)

CLASS B Anchors with "elbowed" shank, allowing deep penetration.


(Bruce SS, Bruce T.S. Hook, AC12)

CLASS C Anchors with open crown hinge near the centre of gravity and relative
short shank and stabilisers.
(Stevin, Stevfix, Stevmud, Flipper Delta)

CLASS D Anchors with hinge and relative long stabilisers at the rear and
relative long shanks .
(Danforth, LWT, Moorfast-Stato-Offdril, Boss)

CLASS E Anchors with extremely short, thick stabilizers, hinge at the rear and a
relative short square shaped shank
(AC-14, Stokes, Snugstow, Weldhold)

CLASS F Anchors with square shank, no stock stabilizers, but built in stabilizing
effect in the fluke design.
(US Navy Stockless, Beyers, Union, Spek)

CLASS G Stock anchors with small fluke area and stabilizers at the front of the
shank.
(Single Fluke Stock, Stock, Dredger, Mooring Anchor)

The anchors listed by Vryhof Anchors shows the mixture of conventional and modern anchors.

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CHAPTER 3 ANCHORS

Fig. 3.2.Classes of Anchors (Courtesy Vryhof Anchors)

Fig. 3.3 A. Comparison of anchors with equal scale and weight

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MOORING AND ANCHOR HANDLING
CHAPTER 3 ANCHORS
3.3 CRITERIA FOR A GOOD ANCHOR DESIGN

Soil conditions differentiate from very soft or very loose to very hard or very dense. Until now,
it has been impossible to design and fabricate a single type of anchor for the offshore industry
that will perform with maximum holding power in all types of soil.

The anchor for the offshore industry should meet the following qualification:

1) Fast Engagement and Penetration


To commence penetration the anchor should orientate itself in the correct position
when the tension is applied. This will minimise the amount of drag. The shank
design cuts through the soil. Tripping-palms force the flukes into the angled
position. Cutting edges on the flukes and a minimum of obstructions enable free
movement through the soil.
2) Stability
Throughout the penetration process and until the maximum embedment, the
anchor should maintain good stability. Only well designed stabilizers guarantee
stability of an anchor during penetration
3) High Holding power (HHP)
The fluke area determines the holding power. Any increase in fluke area improves
the holding power. The fluke area and the size of the anchor determine the
structural strength of the anchor. The size of the anchor should be must be
manageable for running, retrieving and decking of the anchor. Fig. 3.3.A and Fig
3.3.B shows clearly the amount of difference in fluke area for various types of
anchors with equal weight at the same scale, including the comparison the
modern design anchors with like Stevpris MK5 ,Bruce FFTS MK4 and the older
conventional type of anchor.
4) Variable Fluke Angle.
The anchor should be capable to give HHP in a range of soils from loose sand to
stiff clay as per tables in Fig. 2.2 and Fig.2.3. For this purpose anchors are
equipped with hinged flukes and a system to change the fluke angle.
5) Approved by Class Society
The construction and strength of the anchor must be in accordance with the Class
Societies such as ABS, Bureau Veritas. It is obvious important not to buy an
anchor without the proper certification.
6) Easy to handle and to retrieve
A good designed anchor penetrates deep. The design of the anchor should give
minimum resistance to pull the anchor free. The new designs have a minimum
area at the back and cutting edges on the flukes..

An explanation from Flipper Delta anchors shows the effect of well designed tripping palms in
Fig. 3.4.

Independent studies and tests with conventional anchors and modern anchors confirm the
difference of the holding power in sand and clay as shown in Fig 3.5 A and 3.5 B.

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CHAPTER 3 ANCHORS

Fig. 3.3.B. Fluke area difference between Stevpris MK5 anchor and Moorfast anchor
compared to fluke areas of modern design anchors like Stevpris MK5 and Bruce FFTS
MK4.

Fig. 3.5 The effect of tripping palms

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CHAPTER 3 ANCHORS

Fig. 3.5.A. Test results anchor holding capacity for various anchors in sand.

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CHAPTER 3 ANCHORS

Fig. 3.5.B. Test results anchor holding capacity for various anchors in soft clay

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CHAPTER 3 ANCHORS
3.4 FLUKE ANGLE

The fluke angle is a significant factor to determine the final penetration depth of the anchor.
From extensive tests and experience from operations, the best fluke angle for hard and stiff soil
is 32 and for soft soil 50. Only anchors equipped with hinged flukes have the possibility to
change the angle. The fluke angle should be set before running the anchor. An incorrect angle
may cause the anchor to fall over and drag without penetration or restrict penetration as
clarified by Fig. 3.6 and Fig.3.7.

Angle for sand


35
Angle for mud
50
Fig. 3.6 Fluke angles for sand and mud as per Vryhof Anchors Stevpris anchors.

Correct angle. Good penetration Wrong angle. No penetration

Fig. 3.7 Correct and wrong angles. Courtesy Vryhof and Bruce anchors.

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CHAPTER 3 ANCHORS
3.5 PROOF LOAD AND STRENGTH OF ANCHORS

After the completion of the fabrication, all anchors are subject to a proof load test in
accordance with the Class Societies Rules. Special rules are applicable for the Mobile Offshore
Units and Permanently Moored Units. Depending on area and Classification Society for Mobile
Offshore Units the rules may require an anchor proof load of 50% of the breaking load of the
chain. For the older type of anchors like Danforth, this causes a problem. The reinforcements
required to comply with the rules decrease the holding power of the anchors. The construction
of modern anchors like Stevpris and Bruce anchors is in accordance with the latest rules and no
additional reinforcements are required. As an indication, for an anchor of 12 ton with 84 mm
chain (breaking load 720 ton) the proof load will be 360 ton. Compared to the old rules the
proof load is only 133 tons.

In operations, numerous loads work on the anchor such as:

1) Loads caused by the soil during penetration, tensioning and retrieving. In


sand and soft soils, the loads are less than in hard soil. In hard soil point
loads on the flukes tips may damage the anchor.

2) In soft sticky soil and deep penetration, the anchor handling vessel may
need to apply excessive load to break out the anchor. These forces are
transferred to the anchor shaft and can cause damage

3) An anchor that is embedded with deep penetration and orientated under an


angle may be subject to excessive side loads on the shank under high
tension or when in the process of retrieving the anchor.

4) While running and retrieving anchors, damage may occur because the
anchor is wedged or jammed behind an obstacle. Racking an anchor with
high-powered winches and/or using a chain chaser requires careful
attention to prevent excessive loads on the anchor or the anchor rack. The
wrong type of chain chaser will damage the anchor.

3.6 MOORING SYSTEM ANALYSIS WITH THE SEAMOOR SYSTEM.

The SEAMOOR system is a mooring simulation system developed by Noble Denton. The
simulation program meets the needs of those involved in operational management of spread
moorings. It enables all aspects to assess the mooring and station keeping performances.
SEAMOOR uses well-proven algorithms from the Noble Denton MECA program, which has
NMD approval. All regulatory authorities, classification societies, and mooring system
designers accept and use the quasi static analysis method.

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CHAPTER 3 ANCHORS

There are two ways to input user data to SEAMOOR:

1. Pre-prepared data files


2. Interactive data input

Data files are plain text (ASCII) files, which must be prepared prior to running the program.
Any text editor or word processor with a text file mode accepts the system to prepare the files.

Interactive data input can be made directly to the program whilst it is running, either in
response to prompts or by editing accessible fields on the displays.

All SEAMOOR input data can be specified using the 4 separate data files listed below:

1. SEAMOOR control file


2. Vessel data file
3. System data file
4. Field data file

Vessel data file are in accordance to the data from MOM by R & E therefore it is a constant for
every type of rig. Once it is developed, the program uses it all the time
System data file is where the mooring parameter likes water depth, length of pre-laid mooring
line for each system. It is different for every location, therefore the parameter change according
to the particular location

Field data file is necessary with the existence of pipeline or obstacle within the location of
mooring. It is useful for simulating the clearance of the mooring lines from the obstacles.

Important criteria and information to perform a anchor mooring analysis are:

1) Water depth
2) Rig draft.
3) If not already available at R & E, the general description of the rig
4) Type, size, weight, and amount of anchors and anchor chain.
5) Prevailing weather conditions.
6) Survival weather conditions.
7) Any Government Regulations and Requirements concerning mooring systems.
8) Maximum allowable offset limits for operations.
9) Type of soil
10) Required anchor pattern and heading.
11) Operations-, Stand By- and Survival Conditions if different from company policy
and MOM.
12) Thruster assistance for special conditions.
13) Any other information that may effect the mooring system and is not common
knowledge for the Engineering Department.

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CHAPTER 4 MOORING CHAIN AND WIRE

CHAPTER 4 MOORING CHAIN AND WIRE

4.1 CHAIN OR WIRE

Most mooring systems for the Mobile Offshore Drilling Units (MODU's) are equipped with
chain for water depth from 1000 to 2000 ft. For deeper water depth a combination chain-wire is
used. Some of the latest generation of Semi-Submersibles are equipped with a combination
chain-wire system with the capacity to drill in water depth of 3000 ft.

The decision to use chain or wire or a combination depends on:

1) The maximum water depth.


2) The size and shape of the rig.
3) The maximum winch capacity of the AHT.
4) The winch capacity of the anchor winch on the rig.
5) The capacity of the storage area on board of the rig and on the AHT.
6) The type of operation
7) The maximum weather criteria for the operations area.

4.2 ADVANTAGES OF CHAIN COMPARED TO WIRE

The advantages of anchor chain compared to the same diameter of wire are:

1) Higher breaking load strength


2) Up to a certain water depth the additional weight provides a better catenary
system
3) Less shock loads and more spring effect
4) Less wear an tear and therefore longer life
5) Additional friction and holding power in soil (See the Appendix for the anchor
chain coefficients).
6) Storage in the bottom of the columns will give more stability than wire stored on
the anchor winch on deck

The advantage of anchor wire is:

1) Faster deployment and retrieval


2) Cheaper per unit of length

Offshore units, which move a lot such as pipe lay barges, work barges, support vessels and
crane barges prefer to use wire.

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CHAPTER 4 MOORING CHAIN AND WIRE

4.3 CHAIN AND WIRE CONSTRUCTION

4.3.1 Chain Construction


Most offshore mooring systems use stud-link chain, but in deep water operations the offshore
industry started to deploy studless chain.

The advantages of studless chain are


Lower weight with same safety factor
Higher safety fatigue failure
More corrosion allowance

Studless chain is preferable for long-term mooring systems. Any mentioning of chain in the
discussion of this chapter means stud-link chain

The studs add strength to the chain and prevent fouling in the chain locker or twisting on the
seabed.

Anchor chain qualifications is expressed by grade of steel and by type of construction

The construction depends on the manufacturers procedure. The Baldt-DiLOk chain link is
composed of two members. A forged and heat treated serrated member and a forged upset
member with a stud that is impossible to dislodge. The stem member mates at ambient
temperature with the socket member at forging temperature. (Fig 4.1)

The chain factory manufactures the flash weld chain from heated rolled steel bars formed into a
link shape. A flash welding machine welds the ends together. A hydraulic press presses the hot
drop forged studs in the open link (Fig.4.1). Because of the rugged use of offshore chain, the
studs need to be welded.(Fig. 4.3) Some Classification Societies do not accept welding of the
studlinks. Long-term anchor systems often use the studless chain. Fig 4.2 shows with some
photographs of the manufacturers process.

Fig 4.1. Baldt DiLOk Chain- Studded link and Studless link

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1) Cutting 2) Heating

3) Bending 4) Welding

5) Trimming 6) Stud
setting
Fig. 4.2.Manufacturer process anchor chain. (Photos courtesy of Zhengmao Group)
After the six processes the chain undergoes heat treatment and tensile testing.

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Fig. 4.3. Example of stud welding.

4.3.2 Chain Grades and Standards by Class Societies


The chain manufacturers offer chains in standard classifications from grade 1 through grade
4.and the Oil Rig Quality (ORQ)
A higher grade means higher steel quality and higher breaking load strength.
The offshore industry mainly uses ORQ chain. Grade 4 is specifically for areas with extreme
cold weather such as drilling near the arctic area. The graphs of Fig.4.4 show the various
grades and breaking load/size

To obtain certification, proof and breaking loads of anchor chain has to be in accordance with
The Class Societies specifications. More information with tables of Proof Load and Breaking
Load Tables are in the Appendix.

4.3.3 Chain sizes


Most MODUs use 3" or 76-mm. chain but other sizes from 2" (64 mm) up to 4" (102 mm)
are utilised. Chain sizes are in inches or mm. When ordering new chain it is important to verify
with the manufacturer that the size will fit the wildcat. In case you order the size in inches and
the manufacturers process is in mm. The manufacturer will round off the mm size to the higher
decimal. This may cause problems if the original chain already had a tight fit on the wildcat.
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4.3.4 Chain Inspection


The anchor chains are subject to the Class Societies periodic inspection schedules.
In addition the barge engineer should visual inspect at regular intervals the anchor chain on any
deformation and loose or missing studs. Details on inspection will follow in another section.

Fig 4.4 Example with comparison of chain grades (From Ramns)

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4.3.5 Anchor wire


To select a wire we have to specify:

1) The type of utilisation


2) The maximum safe working load
3) Diameter
4) Characteristics of the construction.
5) Lay
6) Grade of steel and coating
7) Length
8) Certification

MODUs use anchor wire mainly in combination with chain for deep-water operations. Once
moored the anchor wire on MODU's will remain in almost the same position for prolonged
periods. Construction units run and retrieve anchors at a much higher interval.

For wires with the same diameter, the wire with the largest amount of wires will be the more
flexible, but the diameter of the individual wires will be smaller. This means that with
excessive use individual small wires will wear faster. In addition, the breaking load and safe
working load will be less than a wire construction with thicker wires

For anchor wire on drilling-rigs, we need a strong wire with good resistance to abrasion and
wear and tear. The flexibility is less important than for example the use of anchor wire on
construction units.

4.3.6 Maximum Safe Working Load and Diameter.


There is a direct relation between the diameter and the safe working load. The safe working
load for the anchor chain or wire will be the maximum calculated tension for storm conditions.

4.3.7 Construction, Lay, Grade of Steel, Coating


This section explains briefly the wire rope construction of steel wires used for slings, pennant
wires, and anchor wire. ((Fig 4.5, 4.6, and 4.7)
Strands and Wires. Wire rope consists of strands. Each strand consists of wires.
(Fig. 4.5)

Ordinary Lay and Langs Lay. The wire rope construction is designed in ordinary
lay or Langs lay. In ordinary lay the strand and wire run in opposite direction, in
Langs lay the strands and ropes run in the same direction. For general purpose only
use ordinary lay

Right Hand or Left Hand. This indicates the direction the wire spirals. The lay
runs left-handed or right-handed In general, only order right hand ordinary lay wire.
Always install the wire on the drum in the same direction as the lay.(Fig. 4.8)

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Core. The strands lay around a central core. The core is made of steel wire or soft
rope. Except for special purpose always use steel core wires.

Construction. Most wire ropes have six strands with a steel core. Specify wire by
the amount of strands, the amount of wires and the type of core. The steel grade
(steel tensile) is Improved Plow Steel (IPS) equivalent to 180 kgf/mm or Extra
Improved Plow Steel (EIPS) equivalent to 190 kgf/mm. Because of the higher
breaking strength, the EIPS wire is the better choice. Typical anchor wire
construction is 6 x 19 IWRC or 6 x 37 IWRC. (Fig. 4.6.and 4.7))

Coating. Wire rope comes with a corrosion protecting lubricant that will wear off
in operation. The maximum effective coating is a permanent galvanised coating.

Pre-forming. In a pre-formed wire rope, the strand and the wires have been given
the twist they take up in the completed wire

Length. The correct length of wire is important because it is not possible to make a
splice on location to connect one of more length with a shackle like done with
anchor chain. The storage and transport require special care. Use lifting beams.

Certification. Like anchor chain, wire needs proper certification in accordance


with the local and Class Society regulations.

When ordering wire specify:

a) The number of strands in the rope


b) The number and arrangements of wires in the strand
c) The tensile strength
d) The type of core
e) Any special processing, pre-formed etc
f) Zinc coating and lubrication

Fig. 4.5. Regular and Langs lay

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Centre wire

Strand

Wire
rope

Fig. 4.6 Wire rope construction

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Fig. 4.7. Various types of wire rope.

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Fig.4.8Thumb rule to reel wire in same direction as lay.

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CHAPTER 5 THE MOORING SYSTEM AND


ATTACHMENTS

5.1 LAY-OUT DIAGRAM OF MOORING SYSTEM

Fig. 5.1 shows the various sections and components of the mooring system configuration with
an anchor buoy, piggyback anchor, and main anchor with a permanent chain chaser.

5.2 ANCHOR PATTERNS

The purpose of a spread mooring system is:

1) In the Operating Condition:


To maintain the drilling unit position within certain offset limits
under normal environmental conditions.
2) In Maximum Operating Condition:
Not to exceed the maximum allowable offset from the centre of
the drilling hole, which depends on the maximum allowable angle
between the riser and BOP before disconnection is required, which
is between 8and 10. The radius of the circle for the Maximum
Operating Condition is expressed in percentage of water depth.
3) In the Survival Condition:
To maintain a safe position in severe weather and current
condition. The mooring pattern should give protection for severe
weather/current conditions from any direction. In the Survival
Condition the riser system is disconnected which allows much
larger offset values than during operating conditions.
4) For all conditions
To give enough reserve and strength to prevent the mooring
system to break or to go beyond the holding power of the
anchor(s).

The mooring analysis calculates the optimum tension to incorporate the corresponding various
conditions as mentioned above. The standard mooring assessment determines the following:

An anchor pattern defined for the existing bathymetric and geological layout of the
location.
Pretension and initial line tension.
Chain and/or wire payout.
The rig heading.
Ranges and bearing of the anchor positions.
Mooring line configuration such as chain and wire size..

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Pennant

Chain-wire
pigtail

75t to 85t
Rig anchor
chain (3) 600ft 200ft to 600ft
pennant 2.5 pennant
Chain chaser wires (2.5 or
wires (3)

Primary Piggyback Pigtail


anchor anchor chain

Fig 5.1. Mooring components of buoyed and piggyback configuration.

If we expect the most severe weather and current condition from a certain direction, a mooring
analysis also calculates the best heading and anchor pattern. To moor the rig with the bow
pointing into the most severe weather has some advantages and disadvantages:

1) The control room in most cases is located on the bow. When the rig arrives on
location the view from the control room looks into the direction of the location,
which it easier for the barge engineer to monitor the progress.
2) In case of a blowout or H2S situation the wind will blow the gasses away from the
accommodation.
3) For most Semi-Submersibles the forces from wind, current and seas are less in the
fore ward-aft direction than in the port-starboard direction
4) For the helicopter pilots the bow heading into the wind makes landing more
difficult because with the landing approach into the wind the helicopter has to
pass by the derrick.
5) With seas and wind from straight-ahead, no real lee-side is available for the crane
to load/discharge cargo to the supply vessel. With item 4 and 5 in mind often the
rigs heading is offset 15 from the prevailing wind and weather direction.

Most drilling rigs are fitted with 8 anchors but there are rigs with 9 or 10 anchors.

The ideal anchor pattern is a symmetric configuration with all anchors at the same water depth,
deployed with the same length, in the same type of soil and same depth of anchor penetration,
which is a hypothetical case.
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Fig 5.2 shows a few examples of anchor patterns of which the 45/45 and 30/60 patterns are
the most common. Asymmetric patterns are sometimes necessary to avoid contact with
obstructions or pipelines. When alongside platforms work-over rigs, construction- and
accommodation units often have to use asymmetric patterns.

Case 1 : Worst Weather Scenario without Line Adjustment


Fairlead : C3
Fairlead : C2 Payout : 1314.4 m
Payout : 1314.6 m WD : 1828.0 m
WD : 1828.0 m A Ten : 14.2 MT
Vessel Excursion A Ten : 51.1 MT F Ten : 91.5 MT
F Ten : 117.4 MT

Mean Offset : 73.0m


Fairlead : C4
Motion : 0.9 m Payout : 1314.6 m
Max Offset : 73.7 m WD : 1828.0 m
A Ten : 0.0 MT
Fairlead : C1 F Ten : 77.5 MT
Environmental Payout : 1436.6 m
WD : 1524.0 m Current
Current : 1.25 m/s A Ten : 115.2 MT 6.5% of 5000 WD
F Ten : 155.7 MT
Wind : 15.1 m/s
Wave : 2.7m & 6.2 Tz
Current Dir : 45 deg
Wind Dir : 90 deg Well
Location
Wind
Line Breaking Strength
: 333.71 MT Fairlead : C5
Fairlead : C8
Payout : 1436.6 m
Anchor Holding Power Payout : 1436.7 m
WD : 1524.0 m
: 360 MT WD : 1524.0 m A Ten : 0.0 MT
A Ten : 79.5 MT F Ten : 69.7 MT
F Ten : 129.4 MT

Fairlead : C6
Fairlead : C7 Payout : 1436.7 m
Payout : 1436.5 m WD : 1524.0 m
WD : 1524.0 m A Ten : 2.2 MT
A Ten : 27.3 MT F Ten : 74.2 MT
F Ten : 91.7 MT

Fig.5.1 Examples of anchor patterns


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5.3 THE CATENARY SYSTEM

a) Definition and Configuration

By definition, a catenary is the curve formed by a perfectly flexible chain or cord hanging
freely between two fixed points at the same level. To discuss the catenary we use anchor chain.

The configuration of the catenary curve depends on:

1) The horizontal distance between the two points


2) The length of the line
3) The weight of the line

In respect of the anchor chain catenary, we always discuss the half catenary, i.e. the distance
from the fairleader to the touch down point on the seabed. If we leave the anchor chain without
tension, the anchor chain will hang straight up and down. By heaving on the anchor chain we
start to apply tension and the anchor chain will follow an increasingly shallow curve until it
approaches a straight line. In operation, the half catenary will be a gentle curve, which will
partly straighten as the drilling unit oscillates by the environmental forces. The catenary
functions as a dampening spring. This flexibility is the strength of an anchor system since the
rig can return to its original position and does not move beyond a certain distance away from
point zero because of the restraining forces.

Less tension on the system means more movement; a high tension restricts the movement but
reduces the flexibility (spring effect). Fig. 5.3 (Detailed calculations of the catenary system are
discussed in Stability II course.)

Fig. 5.3. The catenary system. High tensions restrict movement reduces spring effect.

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5.4 ATTACHMENTS AND CONNECTIONS

Each length of chain needs a connection link or shackle to attach the next length of chain. Often
these connections are patented and named after the manufacturer.

5.4.a. The Open-End Link (Fig. 5.4. E)


For easy transport and installation, chain comes in lengths as ordered. To give room for the
installation of connecting links or shackles a chain length has at each end an open-end link. To
maintain the same strength as the stud link the end link is larger in diameter. To select the size
of connecting link or shackle, use the larger diameter.

5.4.b. Connecting Links.


Connecting links are designed to inter connect the anchor chain and to give smooth passage
over the anchor winch. These links are patented and named after the manufacturer such as:

1) The Kenter and Ramfor Links (Fig 5.A.)


These connection links come in three asymmetric parts, which make them more
difficult to assemble. Fix the assembly with a tapered pin. Hammer the lead plug
in the larger hole size. On the other side the hole is left open to punch the pin
out if we have to replace the link. One punch is used to place the tapered pin and
a smaller punch is used to remove the pin. The link has to pass horizontal over
the wildcat. The links have tight fit. Damage to the rims may cause problems
with assembly and disassembly

2) The Baldt Connection Links (Fig 5.4.B)


These links are easy to put together. Use the Baldt Pear Shaped to connect
different diameters such as the anchor shackle to the chain or chain to wire.

3) The D Type Anchor Shackle (Fig. 5.4.C and 5.4.D)


This shackle connects the chain to the anchor shank. Do not confuse this shackle
with the D -Type joining shackle, which is an alternative for a chain connection
link.

4) Swivels, Links and various possible combinations of Couplings to the


Anchor.(Fig 5.4.D and 5.4.E)
Many operators do not favour the use of swivels at or close to the anchors
because they have the tendency to break on side loads and do not work under
load. Swivels used in anchor wires may cause damage in case of a quick load.
One theory is that the outer layers will open and the wire core carries the load
for a very short moment. This can cause a bird cage or break the wire rope
core. In some cases, the extra length of the swivel may cause a problem with the
available distance between the anchor shackle and the fairleader. The swivel can
be a bow and eye type or a jaw and swivel type. The latter one fits direct to the
anchor shackle.

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Fig. 5.4.A .Pictures of Kenter and Ramfor Links (courtesy Rmnas)

Fig. 5.4 B. Baldt Connecting links for chain and anchor connection.

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Fig 5.4.C. D Type anchor- and joining shackle

Fig. 5.4.D. Swivels and links

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Fig.5.4.E.Various possible coupling combinations to the anchor

Fig.5.4.F.Bow or D type Safety shackle. Safety shackle with large bow.

D type safety shackles as connection between pennant wires may cause damage to the pennants
stored on the drums because of the obstacles on this type of shackles. Always check the safety
pins before transferring the pennant to the anchor handling vessel. D shackles with a larger and
faired bow facilitate the eyes better and reduces the wear and tear. (Fig. 5.4.F)
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5.4.c. Crown Chain

The crown chain is a short piece of stud link chain (30-60 m) between the anchor crown and the
first pennant wire. The crown chain purpose is:

1) To provide a strong protection against wear-and-tear at the seabed.


Without he crown chain the circular and up and down movement of the
buoy will wear the bottom part of a pennant wire within a short period.
2) In case of replacement of the first pennant wire the anchor-handling vessel
does not have pull the anchor on deck to disconnect the pennant wire.
3) When the anchor is decked, the greatest strain on the pennant or crown
chain will be just behind the crown when the anchor passes the stern
roller. Fig 5.5 See Fig. 5.6.B for a typical pennant wire damage
4) If the anchor needs double securing on deck of the AHT, the crown chain
provides easy securing points.

It is good practice to have an open link at each end of the crown chain because it makes it
easier to pass the connecting links or shackles.

5.4.d. Pennant wires

If the anchor system is not equipped with a permanent-chain chaser-system we need to deploy
the anchors with a pennant-and-buoy-system.

The pennant wire function is:

1) To run and lower the anchor to the sea bed


2) To pull the anchors free and to retrieve the anchors
3) To be able to reposition the anchors if they drag
4) To be used as the connection between the first and second anchor if we
piggyback anchors.

Generally shackles connect the ends between the pennant wires, Baldt hinged links (Fig. 5.6
A.) or similar types of connections between pennant wires are a better way of connection but
more expensive. Normal shackles or D type safety shackles may damage the pennant wire
when reeled on the storage winch on the AHT. See shackle in Fig. 5.4 F.

On each end of the pennant wires, the recommended termination is an eye with a high quality
heavy-duty thimble with gusset and tapered pressed ferrule or with an aluminium alloy ferrule.
For heavy-duty work sometimes closed spelter sockets are used. Fig. 5.7 shows various wire
terminations. Only use heavy-duty thimbles with gusset plates or the closed spelter sockets.

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Wire

High bending forces on


the pennant wire and eye

Chain

High bending forces


on the chain.

Fig 5.5. Pig tail chain prevents damage when anchor passes over the stern roller

Fig.5.6 A. Hinged links

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The pennant wire construction is usually of the Warrington-Seale 6 x 19 or 6 x 37 EIPS-IWRC
Classification.. Pennant wires can be ordered in any length form 50 ft, 100 ft, 150 ft. etc.
The length of pigtails varies from 30ft to 120 ft.
Store pennant wires in coils and mark the ferule with a colour code to identify the length.

To hang off the pennant wires use a funnel shaped design of catcher or other safe designs.
Never use pieces of rope to hang off the pennant wire, this is not a safe procedure. Fig 5.7.A
shows two systems to hang off pennant wires.

Fig.5.6.B. Damage to pennant wire thimble by high bending forces.

Fig. 5.7Pennant wire terminations and pennant wire hang off system
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5.4.e Pigtail Pennant wires

The function of the pigtail pennant wire is:

1) To have a short and easy way to handle the connection between the
anchor buoy and the rest of the pennant wires.
2) The section under the buoy sustains more wear and tear. It saves time and
money to replace a short section.
3) Short pigtails from 50 ft to 100 ft are useful to complement the last section
to reach the total required length. It may prevent to install another long
length.

5.4.f. Inspections

Each time the anchor hangs under the stern roller or comes on deck of the AHT, ask the crew to
inspect the anchor and attachments.

After retrieving the barge engineer should inspect the pennant wires on "kinks"", "birdcages",
wear patterns and broken wires and loose or damaged thimbles.

5.4.g. The Permanent Chain Chaser System (PCC)

The PCC system enables to run and set the anchors without the use of a buoy/pennant system

The PCC system is faster to run but the strain on the equipment is much higher. To operate the
system heavier PCC pennants and connections are required. Various type and shapes of chain
chaser are available. Fig. 5.8 A and 5.8.B
The J Chaser
The AHT deploys the J chaser from the stern. Hanging at approximately 1/3 of the
water depth the AHT tows the chaser across the mooring line until it catches the
chain. The AHT tows the chaser until contact with the anchor shank/fluke for
anchor break out and retrieval.

The Permanent Chaser


The permanent chaser is the alternative to the buoy-and pennant system.

The Detachable Chain Chaser.


The detachable chaser makes it possible to install or replace the chaser without
removing the anchor.

The Permanent Wire Chaser.


The permanent wire chaser came into operation when the rigs moved to deeper
waters and a composite wire/chain mooring system became necessary. The chaser
incorporates a rocker, which is centrally mounted on a hinged bolt. The rocker
has two opposing wire grooves, which enables the wire to slide through with
minimum friction. The material of the groove is less hard than the wire. This means
the rocker takes the wear. The rocker is easy removable. The permanent wire chaser
is easily detachable by withdrawal and re-assembly of the hinged bolt and rocker.
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The Permanent and J Chain Lock Chasers.
Increased rig dimensions and anchor forces lead to higher requirements to break out
the anchors. The chain lock chasers provide a design to break out an anchor without
having to contend the force in the mooring and the break out force. By locking on
the chain ahead of the anchor shackle, the AHT only deals with the weight of the
anchor and its resistance to break out.

The Bruce permanent chain chaser and roller chasers serve the same purpose as the chasers
described above. Apart from the right chaser for Bruce anchors, Bruce chain chaser mate with
other anchor types.

Regardless of the system used to retrieve the anchor, large forces are required to breakout a
heavy anchor with deep penetration. If not done with skill and patience the AHT tug easily
exceeds the breaking strength of the recovery system

Fig. 5.8 A. Various types of chain chasers

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Fig. 5.8.B Pictures of a grapnel, chain chasers and fishing hook.

It is important to install the proper type and shape of the chain chasers on the anchor system. If
in doubt, contact the anchor manufacturer. Damage and serious running problems will occur
with the wrong type of chain chaser.

To reduce the amount of connections on the winch drum of the AHT use the longest available
length of pennants as work wire. Long lengths of pennant wires reduce the possibility to have a
connection at the stern roller when setting or pulling the anchor.

Always use a short length of chain connected to the chain chaser for the same reason as we use
a crown chain on the anchor.

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5.4.h. Anchor Buoys

The function of the anchor buoy is:

1) To uphold the weight of the pennant wire


2) To be able to retrieve the anchor
3) To mark off the anchor pattern and the position of the anchor

Anchor buoys come in various sizes, shapes, and material of construction. In the early days of
the offshore drilling and construction industry only used steel buoys. In many cases the buoys
disappeared to the seabed because of damage during handling or due to corrosion. The design
of the buoys improved with the construction of watertight compartments and with the use of
foam filled buoys.

Because steel buoys are a hazard to smaller vessels, resilient buoys were developed. A core of
Expanded Polyurethane surrounded by solid Polyethylene Foam covered with an elastic skin
assembles around a core of steel fitting. The steel fitting includes a cross bar to snatch the buoy.
These buoys are unsinkable. Some manufacturers use inter-changeable sections, which in case
of damage are easy to replace. When the drilling unit moves to deeper water, additional
sections increase the buoyancy. Compared with steel buoys the resilient type of buoy is more
expensive .In certain areas local regulations only allow the use of resilient type of buoys. Fig.
5.9.. One type is a sliding or suitcase buoy. The buoy slides through the pennant wire. The
advantage is that the buoy remains attached to the system.

Fig. 5.9 Resilient polyurethane pennant wire buoys


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Summarising the modern buoy design should have the following features:

1) Unsinkable. Use of foam filled compartments or built from unsinkable


material
2) Hull and shape should be collision safe. Preferable constructed from
resilient material
3) Easy to handle for the anchor handling vessel with a cross bar at the top
and an easy accessible eye on the bottom
4) Strong to withstand rough handling
5) Easy to repair on board or made out of replaceable sections
6) Painted in highly visible colour like orange or yellow with reflecting
strips.
7) Buoys should be painted with number and rig name
8) Provided with a radar reflector and automatic activated light

In deep water, it takes a very large buoy to support the pennant wires. The use of a spring buoy
system limits the size of the surface buoy and reduces the wear and tear on the crown chain and
bottom section of the pennant wire system. The spring buoy should be strong enough to
withstand the compression of the water depth.

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CHAPTER 6 ANCHOR RUNNING AND


RETRIEVING PROCEDURES
6.1 SELECTION OF ANCHOR HANDLING VESSELS

Depending on the contract, the Company or the Drilling Contractor selects the anchor handling
vessels. In most cases, the Company has the AHTS and Supply Vessels under contract and the
Drilling Contractor can only advise the Drilling Contractor what type of AHT is required to
perform a good and safe mooring operation.

Important factors to select the right type of anchor handling vessel are:

1) The availability on the market. In a tight market the required vessel may
not be available.
2) The area. As an example, the type and design of anchor handling vessels
used in the North Sea is different from the vessels used in West Africa.
The average weather, wave height and current conditions are important
factors to decide on the type of anchor handling vessel
3) The type and size of the rig
4) The manoeuvrability. For confined areas a vessel with high
manoeuvrability is required
5) The water depth.(see also item 7)
6) The size type and weight of the anchor. The size of the stern gate and
stern roller should accommodate the size of the anchor.
7) The amount and size of chain to be deployed. The vessel must have
enough power and bollard pull to deploy the length of chain for the water
depth on the location. The capacity of the winch and other deck
equipment must be adequate to handle the weight of the chain and
attachments
8) The deployment of the system with buoys or with a permanent chaser.
Modern deck equipment with the right size of pins and stoppers are
necessary to work fast and safe. Check the storage capacity of the pennant
storage winches on the anchor handling vessel
9) The deck space and chain locker space. If we need to store chain and/or
have to run piggyback anchors the vessel should have enough deck space
and chain lockers.

The Towing Section explains in detail the selection of Anchor Handling Vessels and Ocean
Going Tugs. To tow and mooring a large Semi Submersible the choice will be between an
Anchor Handling Tug (AHT) or an Anchor Handling Tug Supply Vessel (AHTS) all with a
bollard pull of at least 125 Tonnes. Although the difference between AHT and AHTS is
disappearing, there are still vessels in the filed from both classes. In general, the anchor
handling tug is easier to handle as it is build for the job and the AHTS has the advantage of
more storage capacity. Both types of vessels are suitable for the job.

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To determine which AHT(S) is the best equipped to operate with the drilling unit check the
following details:

1) The required minimum power:


2) Brake horse power
3) Bollard pull
4) The capacity and details of the deck equipment
5) Amount and capacity of the storage reels
6) Towing winch specification, size and length of the wire
7) Spare towing wire
8) Specification of the work wire winch, wire size and length
9) Size and capacity of the hydraulic operated wire/chain stopper
10) Hydraulic operated guide pins
11) Availability of a towing bar
12) Deck space and storage capacity for bulk, fuel, and water.
13) Chain locker capacity
14) Stern roller and stern gate size
15) Jewellery, such as shackles and grapnels
16) Manoeuvrability.

Below is a list, as a guidance to compare the characteristics of AHT or AHTS.

Limited = L
Good = G
Excellent = E

Characteristics AHT AHTS

1 Effective Bollard Pull in rough seas L G


2 Effective Bollard Pull in normal conditions G E
3 Manoeuvrability and sea keeping ability in rough seas E E
4 Towing facilities, double drum and anchor handling winches E E
5 Chain locker capacity L G/E
6 Deck space for storage of buoys and anchors L E
7 Pennant wire storage reels capacity L/G G/E
8 Barite, Cement and Bentonite storage capacity G G/E
9 Fuel and water storage capacity G E
10 Ability for anchor handling, fishing, buoy retrieval E G
11 Deep water anchor handling capacity L E
12 Salvage capabilities G E
13 Work in confined areas E L/G

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It is important too know how well the AHT is equipped with modern navigation and
manoeuvring equipment. Radar, Global Position System (GPS), computer steered positioning
systems (Joystick-Poscon and DP systems), three or four thrusters Check the power of the
thrusters. DP assisted manoeuvring systems are now common for an AHT.

For tows, it may be necessary to use a towing gog and stern gate. Modern equipment on deck
such as remote controlled guide pins and wire/chain stoppers are common standards.(Fig. 6.1).

Fig. 6.1. Pictures with guide pins and chain/pennant wire stoppers.
Note: Dual set retracted position flush with deck and combined use of wire and chain
stopper

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6.2 PRE-MOVE PREPARATION AND PLANNING


The discussion on the preparation and procedures for moving is for guidance only. There may
be different procedures depending on the area, operator, local regulations and even from rig to
rig. Always consult the M.O.M. for rig-specific operations procedures.

The staff onshore and the OIM on board should start preparations well ahead before the
intended date of the move. It will make some difference if the rig will move within the field or
embarks on a long ocean tow.

Pre-move actions are:

1) Prepare the site survey in time. This is normally the responsibility of the
operator. The divers should perform the survey only a few days before the
date of arrival. The survey includes confirmation of the existence of any
sub-sea pipelines, templates or other major obstructions. Request an
accurate large-scale survey chart of the area for the barge engineer and
AHT to plot positions while running the anchors.

2) If applicable, advise the Warranty Surveyor about the estimated date of


the move. If a Warranty Surveyors is required to attend the move (JU),
needs to schedule his arrival in time to survey the rig and to prepare the
move approval certificate. If no surveyor is required to be on board a
move approval certificate is prepared ashore. The Certificate of Approval
gives detailed guidelines and instructions concerning the stability,
securing, weather limits and AHT vessel requirements.

3) Advise the local authorities. The Government Authorities have to approve


any movements within the territorial waters or Continental Shelf. This can
be the Mining Agent, the Department of Energy, Marine Directorate,
Coast Guard, or Port Authorities.

4) Establish the chain of command. With the drilling superintendent, barge


engineer or captain, the company man, the warranty surveyor and other
supervisors on board only one can be the O.I.M. Confirm with the
operator if any additional company persons need to attend the move.

5) Confirm with the client that on the estimated move date the area will be
free to arrive or depart. If possible, avoid any move to coincide with other
rig move operations near the rig location.

6) Establish what position system will be used and where the system will be
installed

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7) Confirm with the operator what maximum allowable offset limits are
acceptable for the drilling unit in respect of heading and distance from the
hole position.

8) For prolonged moves, arrange adequate storage of additional water, fuel


and other supplies. Sometimes the crew-change dates need to be changed.

9) Set up a long- and short-term professional weather forecast service.


Normally the weather forecast service company is arranged by the
Company

10) Obtain soil information for the jack up leg position and for the anchors. It
may be necessary to find additional piggy-back anchors what will take
time.

11) Decide if placement of a marker buoy system on the new location is


required

12) Confirm pretension procedures and tension values.

13) Establish anchor pattern and heading. Contact the Engineering


Department to carry out a Mooring Analysis with the SEAMOOR
program for non-conventional anchor patterns.

14) Start the selecting procedure for the AHTs. If the client provides the
AHTs verify if the bollard pull and winch capacities are in accordance
with the move approval requirement.

6.3 PRE-MOVE MEETING

6.3.a. Persons to attend

Arrange a pre-move meeting on board of the drilling unit. In addition to the rig manager the
following persons should attend the meeting:

1) Rig or Drilling Superintendent


2) Master or Barge Engineer
3) Company Representative
4) Warranty Surveyor (If required to be on board)
5) Positioning Surveyor
6) Safety |Supervisor
7) Chief Mechanic
8) Chief Electrician
9) Night Pusher

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6.3.b. Pre-move Meeting Topics

Subjects and information to discuss in the pre-move meeting are:

1) General sequence of operations and the time schedule to complete the


well
2) The sequence of operations and time schedule to prepare the rig for the
move.
3) The ballast and de-ballast procedure and corresponding draft for the
mooring operation.
4) The responsibilities and tasks for each supervisor.
5) The chain of command.
6) The role of the Warranty Surveyor and move approval requirements.
7) Communication system and channels to be used on VHF/UHF
8) The water depth and anchor pattern on the new location
9) The soil condition and fluke angle.
10) Availability of piggy-back anchors, additional pennant wires and
connections.
11) The exact position, heading and maximum offset limits for the new
location
12) The type of positioning system. Requirements for the installation on
board.
13) The weather criteria. Determine the prevailing weather and current
condition. Agree on the best possible heading.
14) The information on the amount and type of anchor handling AHT's.
15) Any special operations that may be required because of pipelines and
obstruction.
16) Authorities that need to be informed. Assign the person(s) to advise the
authorities. (Department of Energy, Port Authorities, Navigational
Warning Notification, Coast Guard).
17) The marker buoys system.
18) Last but not least the safety on job. Initiate Safety Meetings before each
rig move to discuss and explain the specific dangers related to the anchor
handling procedures.

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6.4 INFORMATION FOR AHT CAPTAINS

After the pre-move meeting the barge engineer writes up a move procedure and planning. Each
AHT captain receives a copy of the move procedure. This information plays an important role
while running anchors because if there are questions the persons involved can refer to the
information without going into a long discussion. Essential information is:

1) The name and position of the man in charge (OIM) on board of the rig.
2) The geographic and grid co-ordinates of the new location.
3) A drawing of the rig with the indication Forward/Aft and SB/Port. The
American system sometimes uses Left/Right. The horizontal and vertical
plan should indicate the anchor rack , the location of the thrusters and any
under water hazards of the rig.
4) The draft of the rig during anchor handling and under tow.
5) The type, weight and numbering system, of the anchors.
6) The proposed routing between locations
7) Drawing and details of the towing bridle arrangement and attachments
8) Crown chain size and connection
9) The type and pay-out speed of the anchor winches
10) The anchor pattern chart including water depth, the heading and
maximum allowed offset
11) Communication and channels on VHF and SSB
12) The survey chart of the area with the position of pipelines and
obstructions
13) Weather limitations
14) Soil information
15) The make up of the pennant and connection for a buoy/pennant system
and colour code system.
16) If a chain chaser system is installed give details of the make up of the
system including size/length of the pennant to be used to lower the anchor
17) The maximum crane reach and position of the cranes
18) If applicable special running procedures for passing over pipe lines
19) Procedures to lower and to set the anchors on the seabed.
20) Approaching plan, the marker buoy system and designation of the lead tug
21) Any other special procedures discussed in the pre-move meeting.
22) Discuss and if appropriate add the comments from the AHT captains.

It is a good practice, if time allows, for the barge engineer to pay a short visit to the AHT's to
discuss the plan. It is for both parties a good opportunity to check each others experience,
which is a very important factor in the entire operation.

6.5 ANCHOR HANDLING CHECK LIST

The Barge Engineer and/or OIM use their own checklists to prepare and follow up on the
moving procedure. The contents of the checklists are based on the experience. Alternations are
added as required because of changes in conditions or circumstances.
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The use of a checklist may be expressly prescribed as a company policy or serves as a reminder
for an individual. Whatever the reason, the use of a check list is a good practice The following
list serves as a guideline line to create a model for a check list for running or retrieving anchors.

List of Items to create a planning check list for Anchor Anchor Anchor
Running and Anchor Retrieving Retrieving Running
1. Completed pre-move meeting X X

2. Confirmed Longitude and Latitude of the new position X

3. Verified water depth with tide tables X

4. Heading and anchor pattern, for prevailing weather-and X


current condition
5. Passed written information on anchor handling procedure X X
and rig plan to AHTs captains
6. Obtained approval from local authorities to move X X

7. Inspected and install tow wire and emergency tow wire X X

8. AHTs. Captain names, HP, bollard pull, storage capacity, X X


winches, tow wire, equipment etc.
9. Confirmed anchor running/retrieving sequence with AHTs X X
captains
10. Confirmed minimum required amount of AHTs and bollard X X
pull is in accordance with move approval.
11. Obtained information of soil condition X

12. Set fluke angle for soil condition X

13. Plotting charts, navigating charts and grid charts on board X X

14. Carry out a safety meeting for each shift X X

15. Arranged weather forecast service X X

16. Established maximum weather acceptable weather condition X X


for mooring operations
17. Confirmed weather forecast for next 24- 12 and 6 hours X X
before move date
18. Installation of positioning system completed. Equipment X
operational
19. Established communication channels X X

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20. Verified position of sub-sea pipelines and obstructions X X

21. Prepared materials (slings, shackles, buoys, pennant wires, X X


split pins. lead shots etc.)
22. Checked availability of piggy-back anchors, additional X
pennant wires and enough connections
23. Advised the Warranty Surveyor. Confirm date to be on board X X

24. Ballast and de-ballast procedure. Complete ballasting/de- X X


ballasting
25. Note draft at departure and arrival X X

26. Checked condition of pennant wires and shackles. X

27. Checked buoys. No leaks. Pigtail pennant condition and X


shackles
28. Function tested anchor winches X X

29. Loaded AHTs with anchor handling equipment, buoys X


pennants, slings, shackles, piggy-back anchor(s) etc.
30. Confirmed pre-tension and operation tension values X

31. Completed stability calculation. Check results with actual X X


draft.
32. Loaded enough fuel, water and supplies X X

33. Discharged equipment and cargo not required to remain on X X


board
34. Received warranty surveyors move approval X X

35. Secured all loose equipment and deck cargo. X X

36. Function tested all cranes. Snatch slings and safety slings X X
ready
37. Verified watertight integrity, all doors and hatches closed. X X

38. Confirmed allowable offset for final position X

39. J Chaser and/or grapnel ready for use X X

40. Submitted anchor break out procedure X

41. Submitted chain chaser procedure for running and retrieving X X

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6.6 POSITIONING SYSTEMS

To position the drilling rig within a few meters of the spud location requires a high accuracy
positioning system. A service company installs the equipment on board of the rig.

The most used positioning systems are:

1) Short range systems. These systems use laser beams and microwaves. The
accuracy is within two meters. The installation of the equipment must be within a
few kilometres of the drilling rig location
2) Medium range systems. These systems (Pulse 8) use three radio wave stations on
the principle of Decca Systems but with a higher accuracy between 5 and 10
meters.
3) Long range satellite positioning systems. The most popular system nowadays is
the Global Position System (GPS). This system makes use of a Geostationary
Satellite Network. The accuracy is 5 meters or less
4) Transponder systems. Sometimes Hydrophones are placed on the sea bed or a
well head template When the rig arrives on location the hydrophone is switched
on and the location is calculated and displayed the same way as on a DP drilling
vessel

To locate the position of the anchors AHT plots his position with radar and the GPS system.

There are some limitations to each system:

1) Satellite systems can loose accuracy because of loss of differential correction data
2) Laser systems and micro wave system do not like heavy rain, dense fog and may
loose the signal by obstructions.
3) Hydrophones signals can be masked by disturbed and aerated water
4) Radio waves from the Pulse 8 system are sensitive to atmospheric conditions

All over the GPS system is now the most accurate and easy to use system.

6.7 NOTES ON APPROACHING AND LEAVING THE LOCATION

Each approach to a location or leaving a location requires a specific procedure. The following
section explains some basic principles without going into details of a specific move.

Some important factors effecting the approaching and leaving procedures are.

1) If the location is free or if we approach a congested area with other rigs or


platforms close by
2) The existing weather/current condition
3) The amount and type of AHTs
4) The existence of sub sea obstructions within the anchor pattern area

The final decision to start to run or retrieve the anchors depends very much on the weather
condition. Ensure that the weather window is long enough to deploy at least four anchors.
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With four anchors deployed, the rig will maintain position even in a storm condition. Of course,
the best situation is to have a weather window that allows enough time to run all anchors.

If any doubt about the weather window i.e. marginal conditions it is better to wait than to
suffer. Always calculate the risk that the anchor(s) may not hold. As a guide, do not continue
anchor handling in worsening weather conditions once four anchors are set on the seabed.

Only retrieve anchors when there is enough time to retrieve all anchors and safely leave the
area before the weather deteriorates. The average time to run or retrieve one anchor is between
1 and 2 hours. When using the PCC system, the average time may be less.

The margin to start or continue depends for a great deal too on the experience of the barge
engineer and the AHT captains.

Another significant factor is the capacity of the AHTs. If the AHT are under powered the
weather margin is much lower.

In good weather and water depth up to 120 ft at least two AHTs are required to arrive or depart
from the location and to be able to complete a safe anchor handling operation. For the large
Semi- Submersibles and/or deep water mooring operations it is advisable to use three AHTs.

The ideal situation is to approach the location with the bow (heading) into the wind and current.
The wind and current act as a break. For the lead-tug it is easier to maintain the rig position into
the wind/current direction.

Assign the most powerful AHT to the windward corner of the rig.

If the first anchor is a drop anchor from the AHT do not worry about the exact position.
Reset the anchor after completion of deployment of the other anchors.

Run and retrieve the anchors in de-ballast condition with the anchor racks just in or above the
water level. This has the advantage that it is possible:

To see if the pennant wire is fouled around the anchor


To see fair leaders are lined up and function properly
If within crane reach to grease the fairleader before starting the operation
To see the anchor to engage the anchor rack in the correct position
To see direction of the anchor chain

When running anchors first deploy the anchors without additional work (Piggy-back., special
procedure, running over pipe lines). Run four anchors, one at each corner and follow up with
the anchors that need special procedures.

Complete fishing and grappling work before retrieving the other anchors. With four anchor still
deployed the rig will maintain position even in bad weather.

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With other rigs or platforms in the vicinity, the last anchors to retrieve should move the rig
away from the danger zone.

Again, these guidelines are not hard rules. Judge each situation together with the captains of the
AHT. Use common sense and experience.

6.8 Weather Criteria

As mentioned before it is extremely important to have a good weather forecast service set up in
time. Do not wait until the last moment. In parts of the world with very constant and
predictable weather such as tropical areas, the weather forecast service may not be available or
will not be necessary. For harsh environment areas and locations with unpredictable weather,
the weather forecast from the radio or TV is not accurate enough to predict the weather on the
mooring location. Information over the internet is nowadays another source.

From the operators economic point of view, towing- and anchor handling is a non-productive
operation. The drilling contractor may be on reduced day rate or receive no day rate at all
during the move. The OIM/Barge engineer is therefore always under pressure to finish the
anchor handling work within the shortest possible time. To take the decision to abandon the
move is sometimes difficult. These are some basic suggestions to use to make the decision
easier:

To abandon or not to start the anchor handling work is not a one-man decision.
Although the OIM is the responsible man on board he takes advice from other
experts to make a decision:
In the pre-move meeting the participants agreed on the weather limitations. Do not
change the limits except if there is a change in circumstances or conditions
Do not start the operations if the weather is marginal and deteriorates
In marginal conditions, consult the AHTs captains. If there is doubt, call the
weather forecast service direct and discuss the situation. A good indicator is to look
at the deck of the AHTs. If the deck takes a lot of water do not risk the life of the
AHTs crew. With a chain chaser system the limits of operations are higher
The experience of the barge engineer and the captains of the AHTs are very
important. The limits are lower for anchor handling work with crews without
experience. Be more patient and do not question time and again the captains about
their progress. If there are problems let the captains of the AHT sort them out and
discuss any dissatisfaction about the anchor work after the job is done.
If the AHTs can not hold their position against the weather and/or current, it is
time to stop or not start the operation. In this respect consider too that the vessels
coming to the windward side of the rig to pick up pennants and anchors, run high
risks to collide with the rig
If different types of vessels are used the shorter AHT may be able to continue
anchor handling while the longer AHTS has to stop operations because of heavy
pitching. If two out of three AHT have higher HP the operation may continue with
only two vessel.
Allow for an eight-hour weather window to run 4 anchors.
In a congested area with other rigs, platforms or construction barges in the vicinity
do not take any risk.
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It is not possible to give exact figures for work limitations of each AHT. As an indication, the
work limit for anchor handling with the AHT or AHTS in the range between 9000 BHP to
14000 BHP is cross winds of 30 knots and about 15 ft significant wave height. With 2 knots
crosscurrents these vessels start to have problems to maintain position. A combination of wind
current and waves requires judgement on a case by case situation.

6.9 APPROACHING THE LOCATION AND RUNNING ANCHORS

The example we use in this discussion is just one of the many possible scenarios. But in general
running and retrieving anchors follow the same procedures. We assume to run eight anchors
with three AHT on a location without sub-sea obstructions and no other platforms or rigs in the
vicinity. The procedure to run or retrieve anchors with only two AHT's is not very much
different.

This easiest scenario is to approach the location into the weather and current. To approach a
location in a congested area and in the same direction of the weather and current requires
different procedures and more skill in boat handling and teamwork.

6.9.a Towing arrangement at arrival

The towing arrangement at arrival can be:

1) One Ocean Going Tug on towing the bridle. Three AHT standing by to
connect. This is typical for the arrival after a long ocean tow. The towing vessel
is not equipped for anchor handling. At a safe distance from the anchor location,
the AHTs make the connection to the primary pennants. Release the ocean going
tug. In most cases, two AHTs take the forward inside anchor pennants and one
AHT connects to an aft inside anchor.
2) One high powered AHT on the towing bridle. The modern high-powered AHT
have 16000 HP and 160 ton bollard pull. Although the towing characteristics may
not be as good as an ocean going tug the modern AHT are capable to perform
field tows and ocean tows. The advantage is that at arrival the towing vessel can
take part in the mooring operation. At a safe distance from the anchor location,
one AHT connects to the forward inside anchor and the second AHT connects to
one aft inside anchor. The towing vessel releases the towing bridle and connects
to the other inside forward anchor. Fig 6.2.A.
3) Two AHTs connected to the bow (forward) anchors. The AHTs tow from the
anchor chain or pennant wire. This is more typical for a short tow or field move.
At a safe distance from the anchor location, the third AHT connects to the aft
inside anchor and the two forward AHTs re-arrange the towing set up. When
towing from the anchor chain the AHT needs to reconnect the anchor and pennant
wire system.
The section Towing explains and shows the various towing arrangements.

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Fig. 6.2.A. Initial set up to run anchors with three anchor handling vessels.

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Fig. 6.2.B Sequence of running anchors with three anchor handling vessels

6.9.b Moving in and Running anchors

Fig. 6.2.B Shows the sequence after the initial set up with three AHTs at about 3 miles away
from the anchor location, followed by the approach and final position to run eight anchors. One
AHT towed the rig from the towing bridle. Two AHT are waiting for orders area. During the
approach with the three AHTs the line distance to the vessels is approximately 400 ft.

Arrange the AHTs to run anchors at a distance between 3 to 5 nautical miles


away from the anchor location. (1) and (2)

In this case, the two AHTs connect to the forward SB inside anchor and the aft
Port inside anchor. The AHT at the stern assists to maintain the heading while
moving in. Her function is to stop the rig moving forward as requested. The
towing AHT releases the bridle after the two other AHTs are safely connected.
(3) It is possible to leave the towing AHT attached to the bridle until arrival at the
anchor location. The procedure will be slightly different.

Proceed slowly toward the anchor location.(4)


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Prepare the Port aft anchor. (5). Lower Port aft anchor on the seabed and set the
anchor as close as possible to the required position. (6) If necessary, reposition
the anchor the anchor at the final stage of the mooring procedure. After the first
anchor is set on the seabed, the AHT aft moves to the other stern inside anchor
and makes the connection. (7). Continue to move into the direction of the anchor
location. Slack the stern anchor chain but maintain a low tension while moving
towards the anchor location.

At arrival on the anchor location, apply the brake to the stern anchor winch.
Watch the anchor tension and slack off if needed. Turn the rig heading into the
correct direction, with the windward anchor fairleader pointing into the direction
of the anchor position. (8) Run the windward forward anchor. Lower the anchor
to the seabed. (9)

While the two AHTs maintain the rig in position the third vessel moves to the
next outside bow anchor. First run the inside anchors and then the breast anchors.
Normally run anchors in opposite pairs.

If necessary, reset the drop stern anchor.

Reconfirm that all parties agree on the final position.

Start the pretension procedure.

Self propelled drilling units with four or more thrusters may not use a drop anchor but proceed
to the anchor location. The rig maintains position with assistance of the thrusters. The AHT
tugs start running the four inside bow and stern anchors followed by the breast anchors. The
MOM explains the procedure to follow.

For a work-over location alongside a platform the rig will move in and run the anchors at a safe
distance from the platform. Complete the anchor tension procedure and move to the final
position alongside the platform.

6.9.c Running and Setting the Anchors with the Permanent Chain Chaser System (PCC
System)

As mentioned before it is important to verify that the chain chaser of the PCC system fits the
anchor. Bruce Anchor Limited and other manufacturers designed the ring chaser and a roller
chaser. The roller chaser reduces the friction and gives a smoother chasing process. Both
chasers accommodate chain and wire and allow easy passing of over the anchor.

When ready the AHT moves within crane reach. The example is the course of action from one
the MOM as per Fig. 6.3, 6.4. Generally, this procedure applies to running anchors with minor
differences specific for each anchor design. The pictures in Fig. 6.5 show three different
anchors and chaser arrangements.

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Lower the pennant wire and ensure that the chaser engages over the anchor shaft.
To transfer the pennant wire to the AHT use two slings. One sling (double or
single) is the connection between the pennant wire and the crane hook. This so
called the messenger of safety sling has a s purpose:
In event of fouling, it functions as a weak link that will break, prior to damaging
the crane.
It keeps the crane hook and ball at a safe distance from the crew on the AHT. The
other sling is a loose hanging sling (Lazy sling)
 The other sling is a loose hanging sling (lazy sling) which enables the
crew on deck on the AHT to make a safe connection to the work wire.
(Fig. 6. 6)
When AHT captain confirms he is ready to go, start to slack off on the anchor
winch while the AHT starts to move slowly ahead. Maintain enough tension on
the system to prevent that the anchor slips through the chaser. (Fig 6.7) Do not
use thrusters at the corner when working with pennant wires or running anchors.
After securing the anchor against the stern roller of the AHT, slack off just
enough chain to touch the seabed. The crew on the AHT will check if the correct
engagement of the chaser and verify all connections are in good shape. The rig
confirms with the AHT captain when they are ready.
The AHT slowly increases to medium or full power and haul out the chain. The
rig maintains tension on the system to ensure to stretch out the chain and that the
anchor will not slip through the chaser during the running procedure. For a winch
with a dynamic pay out system, ensure that the spline clutch is engaged. Do not
exceed the maximum allowable pay out speed. If the chain catenary starts to drag
over the seabed reduce slowly the tension on the anchor winch, enough to keep
the chain stretched.
Pay out chain to the required distance. Verify distance with the positioning
system. With reduced power, the AHT continues to go ahead to stretch the chain.
The AHT lowers the anchor by slacking off the work wire. To orientate the
anchor in the correct position on the seabed the AHT continues to move ahead
with a work wire length of about 1.5 to 2 times the water depth. At this stage, the
anchor hangs still about 30 feet above the seabed.
After confirmation from the AHT captain that the anchor touches bottom the rig
starts to haul in the anchor chain and the AHT releases the tension on the work
wire/pennant. The AHT should not pull on the pennant wire. (Fig 6.8)
The rig continues to heave on the anchor winch until the tension meter shows
about 150 Kips. This figure is arguable and may be different. The purpose is to let
the anchor flukes set firmly in the soil.
The AHT must come astern and heave on the work wire. The AHT continues to
move astern in the direction of the chain and the rig to pull the chaser back over
the anchor without lifting the anchor. Experience of the captain of the AHT plays
an important role. Only after the chaser has cleared the anchor the AHT starts to
turn around with the bow in the direction of the rig
The AHT returns with the bow or stern in the direction of the rig with a work wire
length between 1.5 to 2 times the water depth The AHT knows that the chaser is
running free over each chain link because of the low tension and the jumping
action of the wire
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On approaching the rig, the AHT shortens the work wire to negotiate the catenary
of the system close to the rig. The AHT turn around to a safe position for the
crane to pick up the pennant chaser system. (Fig 6.9)
Avoid a bight in the chain because the heavy weight of the chain bight may cause
shock loads on the crane wire

Fig. 6.3 Example running anchor from a MOM.

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Fig. 6.4. Example from MOM showing the importance to maintain the proper tension on
the anchor line to prevent chaser slipping from the anchor.

Fig. 6.5 Chain chaser arrangements for three different anchors. Courtesy Vryhof and Bruce anchors

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Fig. 6.6. Transfer of chain chaser pennant

Fig. 6.7 Pictures from Bruce and Vryhof anchors anchor manuals showing the
importance to maintain tension when passing or returning anchors.

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Wrong procedures setting an anchor

Right procedures setting an anchor

Fig. 6.8 Wrong and right procedures to set an anchor. As per Vryhofs anchor manual.
(Courtesy Vryhof anchors)

Fig 6.9 Returning the chain chaser. (Courtesy Bruce Anchors)


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6.9.d Running Anchors with Buoy Pennant System

For the components of the pennant wire system see Fig 5.1
The course of action for running the buoy and pennant wire system:

Before starting the mooring operation, the barge engineer organises distribution
and loading of pennant wires, buoys, shackles, and split pins to the AHTs. The
AHT crew spools the pennant wires on the storage wire drums. To gain time use
the maximum storage capacity of the drums and long pennant wires.

On the AHT the crew prepares the deck with one or more buoys.

When ready the AHT is called to take position within crane reach

The rig transfers the primary pennant (attached to the anchor) similar as the
procedure for the PCC system.

The running and anchor setting procedure is identical as for the PCC system. The
only difference is that there is no chaser that can slip back from the anchor

After the anchor is set on bottom, the rig applies a tension of about150 kips. The
AHT attaches the buoy to the top pennant wire and launches the buoy.

6.10 RETRIEVING ANCHORS AND DEPARTING LOCATION

6.10 a Sequence of Action to Retrieve Anchors and to Leave the Location

To retrieve the anchors and leave the location the course of action is (Fig. 6.11):

Start to retrieve all four breast anchors. Keep the AHTs as far apart as possible.
Avoid using thrusters during retrieving operations.

The recovery sequence depends on the weather and current condition. The
upwind anchor is normally the last anchor to recover of the four inside anchors

Transfer the towing bridle to the towing vessel or AHT assigned for the tow.
Lengthen tow wire to about 500 ft.

Retrieve the last four anchors with the two remaining AHT. In case of a rig field
tow with two AHTs towing from the bow anchor pennant wires, retrieve the
forward anchors first. The two AHTs keep the rig heading into the wind while
the third AHT retrieves both stern anchors.(Fig. 6.11)

Turn the rig into the heading required to leave the area. Start the tow.

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FWD

1) Retrieve 1
breast anchors Wind direction

2) Attach one AHT to


2
bridle. Retrieve fwd
port anchor

3) Retrieve aft inside 3


anchors

4) Retrieve last fwd sb


anchor
4

Fig. 6.10. Example of anchor retrieving sequence.

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6.9 b. Retrieving Anchors with PCC System (Fig 6.11 Step 1 to 9 as per Bruce Anchor
Handling Manual for MK4 Anchor))

The following procedure from Bruce Anchor handling manual generally applies to other drag
embedment anchors. Always verify the on board anchor procedures based on the specific
anchor design in use.
Start up and function test the anchor winch.

Call the AHT to take position within crane reach. Transfer the primary pennant as
per PCC procedure

Secure pennant wire in shark jaw or pelican hook. Disconnect crane hook.

Connect the pennant wire to the work wire. The AHT lines up into the direction
of the anchor bearing. As the vessel moves away, maintain an anchor tension of
about 50% of the test tension (approximate 150.000 lbs.). The AHT moves ahead
and slacks the work wire 1.5 to 2 times the water depth. Without enough tension
on the anchor chain, the chaser may pick up a bight and not engage over the
anchor shaft.

The twitching action of the work wire indicates that the chain chaser is moving
free along the chain. The disturbed soil around the chain on the seabed reduces
the friction when retrieving the anchor.

Monitor the AHT position between rig and AHT captain.

The chasing load increases when the chaser arrives at the part of the deep buried
chain and anchor. The captain of the AHT takes every effort to seat the chaser
onto the anchor shank to avoid damage to the anchor connection and anchor

Reduce the tension on the anchor chain. The AHT increases the power to about
50% with a heading lined up with the chain direction away from the rig. When the
chaser engages over the shaft of the anchor the tension on the chaser pennant
increases rapidly. This moment is critical because with rough weather and heavy
movement of the AHT the pennant wire can break. Avoid a vertical pull.

The normal break out procedure is to move ahead with the AHT lined up in the
direction of the chain away from the rig, to pull the anchor out along its original
penetration path. The AHT maintains a work wire length of 1.5 to 2 times the
water depth (Fig. 6.12). Another method is to almost stop the AHT but with some
tension on the work wire. The rig hauls in on the anchor winch. Once the anchor
drags the AHT starts to heave on the work wire.

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Under normal conditions, the combined forces of the tension on the PCC pennant
and the movement of the AHT should break out the anchor. The tension meters
on the rig and the AHT show a drop in tension when the anchor the anchor lifts
off the seabed. When the anchor drags from its buried position the rig notices a
gradual decrease in tension. The break out forces can be very high. Lack of
experience of the crew, rough boat handling or impatience result often in an
expensive fishing job.

Stop the anchor winch when the anchor clears the seabed. The AHT now hauls in
on the work wire until the anchor firmly contacts the stern roller. The AHT
maintains the heading and enough power to keep some tension on the system.
This prevents the chaser sliding off the anchor. Use the opportunity to request the
crew on the AHT to inspect the anchor and the connections.

The operator of the anchor winch on the rig hauls in the anchor chain. The
combination of the AHT under low power and the weight of the system prevent
the chaser to slide away from the anchor.

The AHT remains on a heading away from the rig during the entire operation to
retrieve the anchor to the rig.

Inform the AHT captain when there is 500 feet left to rack the anchor. Reduce the
haul in rate.

The AHT starts to pay out the pennant connected to the work wire. The anchor
winch on the rig continues to haul in until the anchor is about 40 feet from the
racking position. Secure the pennant in the shark jaw. The work wire remains
attached to the pennant wire eye

Keep the system under tension until the flukes are in the correct position just
under the anchor rack. Engage the anchor against the rack. Check the correct
position of the chaser. This position depends on the type of anchor and anchor
rack design (Fig 6.13). To prevent damage to the hull, do not let the anchor swing
during the anchor racking.

Connect the crane to the eye of the PCC pennant. Release the tension on the
pennant wire eye with a pull on the work wire. Disengage the shark jaw. Transfer
the pennant to the rig.

Take out the slack, and double secure the pennant wire. Do not secure the pennant
wire on the handrail. Use the pennant hang-off system

Rack the anchors with a tension of approximate 30,000 lbs. above the weight of
the anchor.

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Step 1
Step 2
Step 3

Step 1 and 2. Transfer chaser and running chaser to anchor.


Step 3. Run to anchor with distance stern roller to anchor between 1.5 to2 times

Step 4
Step 5 Step 6

Break out procedure. Step 4.Approach anchor with chaser. Step 5. Rig maintains
tension. AHT with chaser at the anchor AHT increases thrust. Step 6.The motion of the

Step7
Step 8

Maintain tension

Step 7. Return anchor to the rig. Step 8. Start racking.


Maintain tension to prevent anchor slips off the chaser and may hit

Step 9

Step 9. Rack anchor and return pennant wire to the rig

Fig. 6.11 Anchor retrieving procedure as per Bruce Anchor Manual (Courtesy Bruce
Anchors)
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As an indication, the break out forces for different types of soil, in relation to the test tension is:
Sandy soil approximate 16% of test tension
Clay soil approximate 60% of test tension
Soft soil approximate 100% of test tension

6.10 c) Retrieving Anchors with Buoy Pennant System

The rig crew prepares the deck to receive the buoys. Some rigs have the buoys stored in special
built racks. The AHT proceeds to the anchor buoy.

The AHT approaches with the stern towards the buoy. The crew catches the buoy
with the lasso sling and pulls the buoy on deck.

Secure the pennant in the shark jaws. Disconnect and secure the buoy.

Connect the work wire to the pennant eye

Often the AHT works with a shorter wire. The procedure to break out the anchor
is similar to the PCC method.

The AHT returns the anchor and pennant wire with the same procedure as for the
PCC system.

6.11 Soaking and Penetration of the Anchor

When the anchor lands on the seabed the anchor disturbs the soil. The same theory discussed in
the soil theory for disturbed shear strength applies to the disturbed soil around the anchor.

If we soak the anchor with tension for a short period, the holding power of the anchor increases
significant. Fig. 6.12 shows a picture of a scaled module test from Vryhof Anchors and a
drawing with a cross section through a Stevpris anchor surrounded by soil. Each time the
anchor enters a new surrounding of soil negative pore pressure is induced and the shear
strength increases, until a rupture tears off a layer. This scenario repeats itself layer after layer.

Fig. 6.12. Soaking and penetration of the anchor (Courtesy Vryhof Anchors)

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6.12 Test Tension and Operation Tension Procedures

The test tension often is referred to on board as pretension. All anchors are subject to a test
tension procedure to ensure that the anchor mooring system is capable to maintain the rig
within the predetermined off set limits under various environmental conditions.

1 Survival Condition Tension


The mooring system capacity must be able to maintain the rig safely moored in
severe weather and current conditions with the riser system disconnected from the
seabed.
The maximum tension on the mooring system for the Survival Condition
(Maximum Design Criteria) should not exceed 50% of the breaking load test of
the anchor chain. For 3 ORQ chain this value is rounded off to 500.000 lbs. The
length of the deployed catenary system should lift the anchor at the Survival
Condition value.
At the survival tension, value the chain or wire is stretched to a straight line
towards the anchor. The anchor shank starts to lift and the anchor will tend to slip
instead of holding up the system to tension higher than 500.000lb. The criterion
for the survival tension is the 100kt wind.

Fig. 6.13. Survival Tension

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2 The Maximum Operating Test Tension (Fig.6.14)


To comply with certification requirements the manufacturer conducts break tests
and proof load tests on each chain. The Maximum Operating Test Tension value
represents about 33% of the break load test. For 3 ORQ chain the Maximum
Operating Test Tension is 350.000 lbs. For 3" wire this value is 240.000lbs.

Fig.6.14. The Maximum Operating Tension

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3 The Optimum Tension


This is the tension applied to each anchor after completion of the test tension to
give the optimum working circle before disconnection of the riser and BOP
assembly.(Fig.6.15.). With the optimum tension the anchor line tension will reach
the test tension value when the rig offset equals the maximum allowable offset for
the riser system or maximum angle for BOP system.

Fig.6.15. The Optimum Tension

4 The Minimum Test Tension


The Minimum Test Tension should not exceed the Maximum Operating Test, i.e.
in case of the 3ORQ chain < 350.000 lbs. Formulas and graphs in the MOM
provides information to calculate the Minimum Test Tension. The Stability 2
course explains the details how to calculate the Minimum Test Tension from
graphs and formula in the MOM

In the Stability 2 course the details of the various tension values are discussed in more detail.

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6.13 THE HOLDING POWER OF THE CHAIN OR WIRE.

The holding power of the chain or wire depends on:


1) The length of the anchor cable on the seabed.
2) The weight of the anchor cable.
3) The friction coefficient of the anchor cable.
4) The soil condition.

Pc = f L c Wc
Pc = holdingpower .
f = friction coefficient.
L c = Length of the anchor cable on the seabed.
Wc = weight of the chain in seawater.
For example Wc for 3" chain is 78.2 lbs/ft and for 3" wire 15.7 lbs/ft

In formula the approximate holding power of the anchor cable is:


The following tables display the friction coefficients for chain and wire (Fig, 6.16)

Fig 6.16 Friction coefficients (f) for anchor chain and wire
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6.14 STORM CONDITION

If in storm condition the peak tensions in the wind ward chains approach the maximum
operation tension a few options are available:

If available use thrusters to reduce the chain tensions in the wind ward quadrant
Equalise the windward chain tensions as much as possible. Avoid one chain to take
most of the load. Adjust the chain tensions before the peak line tension reaches the
windlass stall load.
Reduce the down wind chain tension to a minimum. Continuously observe any
change of direction of the storm and adjust the tension of the anchor lines
accordingly.
Note: Disconnect the marine riser system in time. Do not wait until the last moment.

6.15 TEST TESNION PROCEDURES

After the completion of the deployment of the last anchor, built up the tension of each anchor.
Increase the tension slowly and in stages. Depending on the rig and conditions, the tension of
all anchors should be between 150.000 lbs. and 175.000 lbs.

Re-confirm that the rig position is within the allowable offset limits.

Ballast the rig down to the operating draft and start test tension procedure.

To prevent the rig moving off target, test two opposite anchors at the same time.
Testing anchors takes time. Increase the tension slowly and in stages.
Poor holding soil needs more time than firm and good holding soil.
Record the amount of chain hauled in.
Maintain the final test load for 15 minutes.
Local regulations or specific requirements from the client may ask for longer
periods.

6.16 Anchor Holding Problems

In case tension fails to build up to the requested test tension and the anchor drags within the
minimum required distance, reset the anchor. The main reasons for an anchor to drag are:

1) The soil condition is different as expected. The soil problem may be a small patch
or it may concern the entire area. Reset the fluke angle
2) The anchor is unstable because the stabilizers are to short. If possible, enlarge the
stabilizers or use a different type of anchor.
3) The buoy-pennant wire fouled around the anchor. Pull the anchor on deck of the
AHT and untangle the pennant wire. (Fig.6.17)
4) The anchor is not heavy enough for the soil condition. The only solution is to
change the type of anchor or use a heavier anchor.

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5) The anchor is unstable because the anchor remains upside down and does not
rollover. This self-righting problem occurs sometimes with drop anchors or with
old-fashioned anchors on a hard seabed. Reposition the anchor or change the
anchor type. (Fig 6.18)The soil is very hard. Only specialised anchor designs may
give better results.
6) The solution is to add chain within the allowable maximum length or to deploy
piggy-back anchors.

Before taking any drastic action, retrieve the anchor up to the stern roller of the AHT to inspect
the anchor on a fouled pennant wire and to verify the fluke angle

Fig.6.17. Pennant wire fouled around anchor. (Picture courtesy Flipper Delta Anchors)

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Fig. 6.18. An unstable Anchor drags in the upside down position (Courtesy Flipper Delta
Anchors)

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6.17 Running Piggy-back Anchors

6.17.a. Piggy-back as Solution for Dragging Anchor

If all efforts to improve the performance of an anchor that drags are without result, there are
three possible solutions:

1) Add more chain. This is only possible with a chain-out length within the
maximum allowable limit.
2) Change the anchor for an anchor with a better holding performance. This is only
possible if a better type of anchor is available within a short period.
3) Run a piggy-back anchor. This is the most used solution.(Fig. 6.19)

The anchor with the superior holding power should be the second (piggy-back) anchor. The
first (primary) anchor is the closest to the rig. (Fig. 6.20)

The object of the piggy-back anchor is to increase the total holding power. The maximum chain
length to the first anchor should not exceed the maximum allowable chain length calculated for
the survival condition. The additional length of the anchor system after the primary anchor can
exceed the maximum allowed length.

The total holding power of the two anchors adds up to only 1.6 times of the total holding power
of the two anchors because:

If both anchors have hinged flukes, the tension in the pennant wire of the secondary
anchor will reduce the fluke angle of the primary anchor. This reduces the holding
power of the primary anchor.
With use of the PCC system, the chaser may obstruct the hinge function of the
flukes of the primary anchor. This too reduces the holding power of the primary
anchor.
If the primary anchor is an anchor with a cranked shaft, the tension in the pennant
to the secondary anchor reduces the stability of the primary anchor.

The equipment required to deploy a piggy-back anchor is:

A second anchor behind the first anchor


A wire connection and suitable shackles between the two anchors
A wire size with the same breaking strength (if available) as the anchor chain. For
3 anchor chain we need wire with of 86 mm. (breaking strength 1044 lbs.) As
an example, the MOM for Sedco 706 requires a breaking strength of 600,000 lbs.
Only use wire in very good condition.
The length of the wire should be 150 ft longer than the water depth or water depth
plus 10% for deep water.
In addition to the equipment, prepare good planning with drawings and details of
the additional wire, anchor, connections, and running procedures. Send a copy the
captain of the AHT.

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Fig. 6.19. Piggyback anchor system.

Secondary Primary
anchor

Fig. 6.20. Piggy-back with secondary anchor behind anchor with better holding power
and picture of two same anchors with primary anchor with chain chaser (courtesy Vryhof
Anchors)

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6.17.b. Preparation and Running Piggy-back Anchor

The preparation and procedure to run a piggy-back is:

1) The barge engineer prepares the anchor, the shackles to fit the system, crown
chain, the additional pennant wire, and split pins.
2) Transfer all equipment with instructions and procedures to the AHT.
3) The AHT proceeds with the piggy-back system to the buoy.
4) Pull the buoy on deck. If the pennant wire connected to the primary anchor is long
enough and in perfect condition, no additional wire is required. If the condition of
the pennant wire is doubtful, pull the primary anchor on deck of the AHT and
replace the pennant.
5) With the primary anchor on the sea bed, connect the anchor shackle of the piggy-
back anchor to the additional wire.
6) Run and set the piggy-back anchor. Stretch the system on the seabed. Attach and
release the buoy.
7) With the PCC system, use the PCC pennant with additional pennants as required
to run the piggy-back anchor.
8) Tension the new placed piggy-back system as required.

6.18 FISHING AND GRAPPLING OPERATIONS

Lost or broken anchor recovery systems require fishing operations. Carry out fishing operations
only in de-ballast condition.

The possible reasons to loose the anchor recovery system are:

On the PCC system; the chaser wire breaks


On the AHT; the work wire breaks
On the buoy-pennant system; the buoy sinks or the pennant breaks
On the anchor system; the anchor chain or wire breaks

The equipment available to salvage the lost anchor with its chain or wire is (See Fig.5.8):
The shepherd hook or J chaser
The spare permanent chain chaser
The grapnel
The chasing block. This design is for wire recovery only

One or two types of chasers are stored on the rig.

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Various options are available to retrieve the chain or wire with the lost anchor:

Use the J Chaser. Pass the J chaser to the AHT. The crew on the AHT rigs up the
J chaser. The winch operator on the rig hauls in until the anchor chain is clear
above the water. The AHT crosses the anchor chain with the J chaser hanging
below the stern. With luck, the chaser catches the chain on the first pass. The
AHT strips the chain to the anchor. With caution the AHT decks the anchor and
renews PCC chaser wire. With the buoy pennant system, replace the broken or
lost pennant wire. Return the anchor to the rig and rack the anchor. It is possible
to replace the PCC wire or pennant wire within crane reach of the rig or close to
the anchor location.
Retrieve the Anchor with the Rig. Retrieve the anchor with the lost recovery
system as the last anchor. Mover the rig with the assistance of one or two AHTs
into the direction of the anchor position and simultaneously heave in on the
anchor. If available use thrusters. Recover and rack the anchor. Replace or
rearrange the primary pennant. This procedure is only possible with one lost
system.

Replace PCC on the AHT. Transfer a spare chaser and pennant to the AHT. Pay
out the anchor chain until a connection link passes the windlass. With assistance
of the rig crane and crew, the AHT transfers a rope around the anchor chain. The
AHT connects a heavy sling or pig tail pennant to the rope. Connect both eyes
from the sling on the work wire. The AHT takes the chain on deck and
disconnects the connecting link to pass the spare chaser over the chain. Connect
both ends of the chain again recover the anchor. This procedure requires a lot of
handling with the AHT close to the rig.
Use Grapnel. Grapple for the chain with a grapnel. Pull a bight of chain on the
deck of the AHT and install a detachable chain chaser or use a short piece of
chain as an oil field chaser around the chain. Recover the anchor.

All fishing jobs require a lot of skill and experience from the AHT captain.

Large forces act on the recovery system, particularly when the anchor starts to pass the stern
roller.

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6.19 ANCHOR WINCHES.

In addition to the information from the MOM, the barge engineer and person in charge to run
the anchor winches should use the technical dates related to on board the equipment.
Only experienced operators should control the anchor winches.

6.19.a. Basic Operating and Instruction Principles

When running anchors, pay out at the same rate as the AHT headway. Do not exceed the
recommended maximum windlass speed.

Leave at least 200 ft in the anchor chain locker for adjustment.

Only engage the chain stopper to hang off the chain when working on the anchor winch. Local
regulations may dictate a different procedure.

On winches with a controlled pay out system, do not exceed the recommended maximum speed
and amperes as per instruction manual. Reduce headway speed of the AHT accordingly.
Maintain good communication with the captain of the AHT. Advise in time when the pay out
speed approaches the maximum allowable value.

Be prepared to assist the controlled pay out system with the band brake in case of excessive
speed or power failure
Return to band brake operation when the AHT arrives at the anchor location.

Check the band brake pads and wear pattern on the brake rim at regular intervals. Adjust the
band brake as required. Change pads out in time.

Use of the controlled pay out system produces a sustained load on the gear box and bearings.
The winch must be in good condition and serviced at regular intervals.

Before operating an anchor winch, always test the functions of all systems and indicators.

Check the lubrication before operating the winch.

6.19.b. General Arrangement and Function Indicators Anchor Winch. (Fig.6.21)

Some common control functions on anchor winches are:

Band Brake
 The band brake operates under hydraulic power. A fail safe spring
loaded design. Engage or disengage position.

Ratchet Pawl
 Disengage before operating the winch. Do not engage/disengage while
the winch is running. The anchor winch can not slack off with the pawl
engaged. Engage or disengage position.
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Back Stop Brake


 This is the disc brake on the motor drive shaft. The back stop brake
comes on automatic in stop or off power position.

Clutch Engage
 The clutch engages the drive shaft with the wild cat gear. Engage
disengage position. Do never operate when the winch wildcat is running.

Torque Converters/ Controlled Pay Out.


 Apply and adjust as per instruction manual

Indicators
 Tension meters in Kips or tonnes
 Air pressure. A minimum amount of air pressure is required before
starting the anchor winch.
 Amount of chain out. In feet or meters.
 Motor Amps. The amperes are an indication too about the amount of
tension applied to the system. Light indicator for low pressure.
 Band brake. Light indicator with green and red light. Some times with
indication super brake.
 Cooling water temperatures. Warning light indicator
 Gear box selector. High, Low and Neutral
 Haul In Pay Out. Different from rig to rig.
 Start Stop button.

Rising
prevente Load Pivot
Fig. 6.21.Electric anchor winch lay out

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6.19.c Combined chain-wire anchor winches

The requirement to drill in water depth over 3000ft capacity requires a combined chain wire
system as the weight of chain for deep water will not be manageable anymore (Fig.6.25). For
very deep water a pre-laid system in combination with a chain-wire system on the rig enables to
go to 8000ft.
The anchor winch manufacturers developed various chain-wire systems. Generally, a transfer
from chain to wire is achieved by special chain wire connections. The anchor winches are
installed in the pontoons or on deck. (Fig 6.24 and 6.25) .Another combination can be the
chain winch on deck and the wire winch in the pontoon. The chain part is deployed first
followed with by the wire part. (Fig.6.23) The special chain-wire connection link provides for
the transfer from chain to wire. One (Fig. 6.22)

Fig.6.22. Chain-wire connetions

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Fig. 6.23 Pictures of running sequence of a combined wire chain system.

Fig. 6.24 Pictures of wire-chain connection and combined wire chain anchor winch.

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Fig. 6.25. Various types of chain-wire mooring systems

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CHAPTER 7 DEEPWATER MOORING SYSTEM


DEVELOPMENTS
7.1 INTRODUCTION

Floating drilling units historically have been moored by catenary systems. The limit of the
mooring systems of the second-generation rig is about 1500ft. The third and fourth generation
extended the mooring systems capabilities with combined chain wire systems to about 3000ft.
A limited amount of semi submersibles of the fourth and fifth generation is able to operate up
to 5000ft of water depth. Beyond the 5000ft the catenary systems becomes very problematic
because:

1. The horizontal restoring efficiency decreases because the weight of the system
consumes a large part of efficiency i.e. the anchor chain hangs almost vertical
downwards.
2. The enormous weight of the mooring lines and winches consumes part of the variable
deck load.
3. The winch capacity is restricted to lift the chain/wire from the seabed.
4. To handle the load and equipment the capacity and deck area of the AHT is critical.

To allow using mooring systems in very deep water the solutions are:

Use of a pre-laid anchor system.


Use vertical loaded systems. This reduces the foot print of the mooring system
(Fig 7.1) and consequently the amount of weight
Use of Vertical Loaded Anchors (VLA)
Use of suction anchors or plate embedded anchors.
To reduce the weight by installation of synthetic mooring lines. This allows
vertical loading and weight reduction.

Fig.7.1. Foot print catenary versus taut line mooring system.

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7.2 THE PRELAID MOORING SYSTEM.

The mooring system on many rigs is limited between 1500ft and 2000ft. To utilize these rigs
for greater water depth the only solution is to deploy pre-laid mooring systems. Before the rig
arrives at location, the AHT deploys the anchors and chain and/or wire on the seabed. The pre-
laid system is buoyed off. At arrival of the rig the AHT runs the rig mooring system towards
the buoy. The buoy is retrieved on deck followed by lifting the bottom section to the AHT
deck. With the utilization of the deck stoppers on the AHT the rig chain/wire end and the
bottom section are connected and released with a buoy and pennant wire to enable future
retrieval. The following pictures are examples of a pre-laid mooring system procedure used by
the Sedco 600in Indonesia. Fig 7.2 Step 1 to Sep 4 shows the self-explaining pre-lay
procedure.
3000' WATER DEPTH PRELAID MOORING SYSTEM
Pre-laying Anchor Procedures

2 3/4" Wire

500 ft. 3" Chain

500 ft. 3" Chain

Step1: Connecting Chains and Anchor Wire to


the Anchor

Fig. 7.2. STEP 1

3000' WATER DEPTH PRELAID MOORING SYSTEM


Pre-laying Anchor Procedures

3000 ft x 2 3/4" Wire

500 ft. 3" Chain

500 ft. 3" Chain

Step 2 : Setting the Anchor on Bottom

Fig 7.2. STEP 2

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3000' WATER DEPTH PRELAID MOORING SYSTEM


Pre-laying Anchor Procedures

Step3: Lowering The Chain Hawser


and fish plate
2 1/4" Wire

Fish Plate

2 x 3000 ft x 2 3/4" Wire

500 ft. 3" Chain


500 ft. 3" Chain

Fig 7.2. STEP 3

3000' WATER DEPTH PRELAID ANCHORING SYSTEM


Pre-laying Anchor Procedures

Step 4: Releasing The Buoy In Water


Buoy

3000 ft x 2 1/4"
Wire

Fish Plate

2 x 3000 ft x 2 3/4" Wire


2 x 500 ft. 3" Chain

Fig.7.2. STEP 4

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Fig.7.3 Step 1 to Step 4 shows the sequence of the connection procedure between the rig
mooring system and the pre-laid mooring system.

3000' WATER DEPTH PRELAID MOORING SYSTEM


Hawser Connection Procedures
Step1: Taking Rig Anchor Wire to Buoy Drop Point

AHV "B"

Fig. 7.3 STEP 1

3000' WATER DEPTH PRELAID MOORING SYSTEM


Fish Plate Connection Procedures

AHV "A"

Step2: Retreiving the Fish Plate

Fig 7.3. STEP 2

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3000' WATER DEPTH PRELAID MOORING SYSTEM


Hawser Connection Procedures

Step3: Passing Rig Anchor Wire From AHV "A" To AHV "B"

AHV "B" AHV "A"

Fig. 7.3 STEP 3

3000' WATER DEPTH PRELAID MOORING SYSTEM


Fish Plate Connection Procedures

Step 4 Finishing connection on AHV A

AHV "B" AHV "A"

Fig 7.3.STEP 4
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3000' WATER DEPTH PRELAID MOORING SYSTEM
Hawser Connection Procedures
Step5: Releasinging The Buoy Into Water

AHV "A"

Hawser
Swivel

Fig 7.3 STEP 5


Fig. 7.4 Shows the design of the pre-laid system and connections to the rig system spread on
the seabed for 5000ft of water depth used for the same location by the Sedco 600 in Indonesia

Revision 1
PROPOSED 5000 FT WATER DEPTH PRELAID MOORING
23 Mar. 98
SYSTEM FOR 600 SERIES
Buoy 49 T

55 T Shackle

Note
40' x 1.5" Wire 30' x 2 1/4" Wire

Connecting Link - A 500' pendant will be added for water depths greater
than 5000', a 1000' wire will be added to the prelaid system

- In water depth between 6000' and 6500', 250' chain will


3000' x 2 1/4" Wire
be added to the system

Connecting Link
Swivel

Pear Link
500 ' Chain

500 ' Chain

12 ' Chain

55 T Shackle
Anchor
Wire
3000' x 2 3/4"

Wire
3000' x 2 3/4"

Link
Connecting
Link
Connecting
Swivel
Pear Link

Conn Link

85T Shackle

Link
Connecting
Conn Link
85T Shackle

Pear Link

Pear Link
Line
Rig Anchor

Pear Link
Fishplate

Conn Link

Swivel

Fig. 7.4 Pre-laid mooring system and rig system connected and spread on the sea bed
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7.3 ANCHORS FOR VERTICAL LOAD SYSTEM (FIG 7.7)

The vertical loaded mooring system utilises design anchors in combination with a full taut leg
(vertical loaded) synthetic mooring rope. Various types of design anchors are available to
deploy a vertical loaded mooring system such as:
Dead weight anchors.
Pile anchors.
Suction embedded anchors.
Vertical loaded drag embedment anchors (VLAs).
Suction embedded plate anchors.(SEPLAs)

Compared to the catenary mooring system the taut line system used elastic cycles to maintain
the unit in position (Fig 7.5)

Fig 7.5. Catenary versus taut leg system.

7.4 DEAWEIGTH ANCHOR.

The dead weight anchor is a clump weight made from a steel tank filled with heavy material.
The weight can be over 80t. The dead weight anchor is mainly used for long-term single leg
taut line mooring systems. The weight of the anchor in combination with the mooring line
holds the floating object in position. This anchor is not common for mooring systems of semi
submersibles.

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7.5 PILE ANCHOR.

Pile anchors are mainly for permanent mooring system. The piles filled with grout are drilled or
driven by a hammer. Consequently, the water depth is restricted to the capacity of the sub sea
equipment, which is around 4000ft to place the piles. The cost is very high.

7.6 SUCTION EMBEDDED ANCHORS (SEAS)

The suction embedded anchors developed from 1996 model test into an anchor for very deep
water. The suction embedded anchor is a pile with a large diameter closed at the top and open
at the bottom. Vent and fill lines allows to pump seawater out of the pile. The principle of the
SEA is to lower the pile to self penetrate the open end by the hydrostatic pressure. Water is
then pumped out from the space beneath the top until the SAE reaches the required depth into
the soil. It is possible to retrieve the anchor and as such, this mooring system is applicable for
permanent and temporarily deep-water mooring systems. Fig.7.6 shows a drawing from Delmar
Anchors with the principles of the suction pile anchor. The SEA is expensive and heavy with
weights in excess of 100t. Handling of the SEAs

Fig. 7.6 Example of a suction embedded anchor (with courtesy of Delmar systems).

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Dead weight anchor Pile anchor Suction anchor

Stevmanta VLA anchor Bruce Denla VLA anchor

Suction embedded plate anchor Load out of suction anchors

Fig. 7.7 Picturesof anchors used for the taut line system.
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7.7 VERTICAL LOADED EMBEDDED ANCHORS (VLA)

The concept of the Vertical Loaded Drag Embedded Anchors (VLAs) developed from the
observation that conventional drag embedment anchors under circumstances are difficult to
retrieve. Vryhof and Bruce anchors used the principle of high retrieval forces to develop the
VLA anchors.

Vryhofs Stevmanta and Bruces Denla anchors are the result of such VLA anchors. VLA
anchors are plate anchors with relative very low weight and excellent efficiency. Both
mentioned anchors have a pull-in (installation mode) and a normal (vertical) load. Depending
on the manufacturers design the VLA embed deeply in a direction about 20 to 50. After the
embedment, the load position changes to an angle perpendicular to the fluke by a trigger
system. The large normal load angle makes these anchors ideal for taut leg mooring systems.

A wire-chain follower or so called drogue installed to the rear fluke provides for the correct
orientation n of the anchor before embedment

The VLA resist a normal tension load of 500t to 600t before they break out and start to drag.
The installation and retrieval procedures are specific for each anchor but use the same
principles as shown in running and retrieval procedures from Bruce and Vryhof anchors in Fig
7.8 to7.9. with some additional photos (Fig. 7.10 A-D) running Stevmanta and Bruce DENLA
anchors and a load out picture of pile suction anchors. (Fig. 7.11)

Fig7.8 A Bruce DENLA anchor showing the installation low fluke angle versus the
perpendicular triggered fluke angle for normal load position.
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Fig7.8 B. Bruce DENLA anchor embedment. Note the drogue at the fluke rear side.

Trigger the anchor fluke angle for load position Connection of pre-laid system with rig

Recover anchor-change fluke angle Recover anchor with small fluke angle

Fig. 7.8 C. Bruce DENLA Anchor procedures for installing and recovering as per Bruce
documentation.

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1 2 3
Fig. 7.9.A Coloured pictures from Vryhofs Stevmanta anchors installation sequence
From left to right 1) Embedding the anchor 2) Shear pin.- 3) Load position

Fig.7.9 B. Drawings of Vryhofs Stevmanta with same principle of installation as Fig.7.9A.

Fig. 7.9 C. Drawing with one of the retrieval procedures of Vryhofs Stevmanta anchor.

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Fig. 7.10 A Stevmanta and Bruce DENLA anchor on deck.


.

Fig. 7.10 B. Picture of synthetic rope on reel

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Fig. 7.10 C. Running deepwater Stevmanta anchors with two AHTs

Fig.7.10 D. Retrieving Stevmanta anchor

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Fig. 7.11 Load out of pile suction anchors.

7.8 SUCTION EMBEDDED PLATE ANCHORS.(SEPLAS)

The patented Suction Embedded Plate Anchor (SEPLA) is a combination of a suction pile and
embedded plate anchor. The suction pile is reusable and functions to install the plate embedded
anchor. The pile or so-called follower lifts to the surface after the plate embedded anchor
reached the position depth.

7.9 SYNTHETIC ROPES FOR DEEPWATER MOORING.

Compared to the chain/wire catenary system, the use of synthetic ropes dramatically increased
because of the many advantages for deep water mooring systems:

Low submerged weight.


Restoring forces provided by elastic elongation (for taut leg system under 45)
Smaller foot print.
Less load to carry.
Better station keeping.
Very low leeward tension.
Reduces possible damage to pipelines an sub sea structures.

The disadvantages are:


Large diameter.
Requires long length to provide the best performance (minimum amount of inter
connections).

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As an example, the weight of average steel rope for mooring systems with a diameter of 96mm
(3) is about 22 lbs/ft compared to 3 lbs/ft for polyester.

Like with wire rope, various designs are available. However, the synthetic rope construction is
much more complicated (Fig. 7.12).

The most popular materials for the offshore industry synthetic mooring systems are:

1. Aramid fibres with high strength and low extension.


2. Polyester with synthetic multifilament fibre.
3. Polypropylene with floating synthetic fibre
4. HMPE which stands for High Modulus Polyethylene

Further design improvement could probably allow to use synthetic mooring line system up to
15,00ft in the future

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Fig. 7.12. Examples of synthetic rope construction

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CHAPTER 8 MOORING SYSTEM


CERTIFICATION AND INSPECTION

8.1 CERTIFICATION OF ANCHOR CHAIN

The Anchor chain manufacturer supplies the chain with the Class Society Certificates and
Quality Assurance (QA) Standards such as API, ISO 9001 and ISO 9002. When ordering chain
or chain connections always specify the certification and QA requirements.

8.2 TYPE AND SCHEDULE OF INSPECTION

The anchor mooring system endures rough handling, high loads, corrosion, and wear and tear.

Scheduled inspections are essential to prevent failure. Most authorities and companies use the
API RP21 Recommended Practice for In-Service Inspection of Mooring Hardware for
Floating Drilling Units which provides guidelines for the anchor chain and wire inspection

The inspections are part of the PMS system or by classification societies requirements.

The persons and /or authorities to carry out the inspections are:

The staff on board


When retrieving the anchor chain the barge engineer it is good practise to assign
one person to visual check the chain

The official inspectors


The Classification Societies.
Flag Government Regulations. In co-ordination with Classification Societies.

The API recommended inspection schedule for chain and wirer is :

No of Years in Max. Intervals Between Major No of years in Max. Intervals between


Service Chain Inspections Chain Service Wire Inspection Wire
03 36 months 0-2 18 months
4 10 24 months 3-5 12 months
Over 10 18 months Over 5 9 months

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8.3 INSPECTION LOCATION

The inspection location is:


Offshore
The advantage is that no dry dock is required. The disadvantage is that it is quite
difficult to inspect the chain.
Pay out all chain with the assistance of an AHT. The last section of the chain is
the most difficult part. Depending on the situation, bring the last section on deck
or transfer all to the AHT. (Fig. 8.1)

In Dry Dock
The advantage is that the chain is laid out and is easy accessible for cleaning and
inspection. The disadvantage is that a dry dock is required. (Fig. 8.2). Semi
Submersibles normally do not go in dry dock. Only for major modification such
as installation of additional buoyancy, a dry dock is required to carry out the
work. For major inspections the Semi Submersible often lays alongside a quay.
The quay may give room to lay out the chain for inspection. Because the modern
AHT have enough chain locker space to store up to 10.000ft of chain, some rigs
have one spare chain to rotate for inspection. Between locations one chain at a
time is transferred ashore for inspection. This system reduces the down time
considerable.

Fig
8.1 Chain inspection offshore.(As par API picture

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Fig. 8.2 Chain inspection onshore

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8.4 ANCHOR CHAIN INSPECTION (FIG.8.3)

a) By Staff on Board

When the chain passes over the anchor winch during retrieving operations, check the chain on:

Any deformation on the links.


Missing or loose studs.
Wear or excessive friction on the wildcat.
Lead plugs on the connection links.
Check trouble free passing of chain over the wildcat (worn wildcat)

b) By Class Society Inspectors (Fig.8.4 API-RP 21Recommended Practice)

Missing studs. Possible cause, high bending stresses and low fatigue life.
Loose studs. Possible cause, abusive handling or excessive corrosion.
Bent links. Possible cause, rough handling, excessive torque and worn wildcat.
Corrosion.
Sharp gouges. Possible cause, contact with obstructions and sharp edges
Cracks. Possible cause, high cyclic loading.
Heavy wear on wildcat and links. Possible cause wear and tear because of the age
of the system
Elongation Possible cause, wear in the grip area of the chain and excessive work
loads.

Loose stud
Missing

Excessi
ve
Bend link

Fig 8.3. Examples of chain damage

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Fig. 8.4. Criteria and inspection methods as per API RP21 strandards

As an indication, an MPI is performed on 5 links in every 100 meters and the diameter of one
link in every 100 meters is checked

8.5 ANCHOR WIRE INSPECTION

The anchor wire is subject to the same certification and inspection procedures. The inspectors
look at:

Broken wires
Change in rope diameter
Wear and wear patterns
Loss of lubrication
Deformation
Termination damage

Figure 8.5 and 8.6 shows the method to measure wire and various wear and damage conditions
of wire. The figures are useful for any wire inspection (pennants, slings, crane wires).
Fig. 8.5. Wire diameter measurement

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Fig. 8 6 Typical wire damage and deterioration examples (Courtesy of S.M.R.E.).


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The wire rope termination is prone to damage. The first signs of the wire rope termination
deterioration is splits in the sockets, socket draw back from original position, an broken wires
at the termination.( Fig. 8.7)

Fig. 8.7 Typical wire rope termination damage and deterioration.

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CHAPTER 7 APPENDIX

CHAPTER 9 APPENDIX SECTION II MOORING

9.1 ANCHOR CHAIN PROOF AND BREAKING LOAD TABLES SI UNITS.


9.2 ANCHOR CHAIN PROOF AND BREAKING LOAD TABLES INCH/POUND
UNITS.
9.3 STEVPRIS MK5 DRAWINGS, WEIGHT, AND DIMENSION.
9.4 VRYHOF STEVPRIS MK5ANCHOR UHC CHART
9.5 VRYHOF STEVPRIS MK5 ANCHOR DRAWINGS, WEIGHT AND
DIMENSIONS
9.6 VRYHOF STEVMANTA ANCHOR UPC
9.7 BRUCE FFTS MK4 ANCHOR DRAWINGS, WEIGHT, AND DIMENSIONS
9.8 BRUCE FFTS MK4 ANCHOR HOLDING CAPACITY CHART.

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9.1 ANCHOR CHAIN PROOF AND BREAKING LOADS SI UNITS

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9.2 ANCHOR CHAIN PROOF AND BREAKING LOADS IMPERIAL UNITS

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9.3 VRYHOF STEVPRIS MK5 ANCHOR (WITH COURTESY VRYHOF ANCHORS)

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9.4 VRYHOF STEVPRIS MK5 ANCHOR UHC


(WITH COURTESY VRYHOF ANCHORS)

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9.5 VRYHOF STEVPRIS MK5 ANCHOR (WITH COURTESY VRYHOF ANCHORS)

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9.6 VRYHOF STEVMANTA ANCHOR UPC


(WITH COURTESY VRYHOF ANCHORS)

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9.7 BRUCE MK4 ANCHOR (WITH COURTESY BRUCE ANCHORS)

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9.8 BRUCE FFTS MK4 ANCHOR HOLDING CAPACITY CHART.

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