Professional Documents
Culture Documents
Department of
Agriculture
Operation and Cost of a
Forest Service Small Dehumidification
Forest
Products
Laboratory
Dry Kiln
Research Richard D. Bergman
Note
FPLRN0310
Abstract Acknowledgments
Obtaining small quantities of custom kiln-dried lumber I thank Patrick Molzhan, Program Director, Wood Technics
can be an expensive process for an individual woodworker. Department, Madison Area Technical College; Terry Mace,
Building and operating a small kiln capable of drying Forest Utilization and Marketing Specialist, Wisconsin
custom cuts of lumber (such as slabs, bowl blanks) gives Department of Natural Resources; Scott Bowe, Associate
woodworkers another option. Our approach was to build Professor and Wood Products Specialist, University of
and operate a small dehumidification dry kiln. The four Wisconsin-Madison; and Jim Gilbertson and Tedd
charges of lumber ranged from 600 to 700 board feet (bf), Mianowski (retired), Technicians, U.S. Forest Service,
and a woodworker with no dry-kiln experience operated Forest Products Laboratory.
the kiln. The first charge of mixed air-dried 4/4 hardwoods
and softwoods was kiln-dried from 18.4% to 7.3% moisture Conversion Table
content (MC) in 15 days with no casehardening. The second To convert from To Multiply by
charge of 5/4 black cherry lumber was kiln-dried from
feet per minute (ft/min) meters per seconds 0.00508
47.5% to 6.8% MC in 27 days with no casehardening, and
horsepower (hp) kilowatts (kW) 0.746
the third charge of 4/4 northern red oak lumber was kiln-
dried from 82.9% to 6.1% MC in 45 days and to 5.2% MC pounds (lb) kilograms (kg) 0.454
in 50 days with severe casehardening relieved by condition- pints (pt) liters (L) 0.473
ing. A fourth charge of 300 bf 4/4 northern red oak, 200 bf feet (ft) meters (m) 0.305
of 4/4 shagbark hickory, and 100 bf of mixed 4/4 box elder feet squared (ft2) meters squared (m2) 0.0929
and 4/4 black cherry was kiln-dried from 69.7% to 8.5%
feet cubed (ft3) meters cubed (m3) 0.0283
MC in 29 days with casehardening only in the northern
red oak, and that was relieved by conditioning. We found gallons (gal) liters (L) 3.78
that greater control of the dehumidifier operation earlier miles (m) kilometers (km) 1.61
in the kiln schedule to maintain the safe drying rate would tons (t) tonne (10 kg)3
0.907
decrease the severity of casehardening when drying green board feet (bf) meters cubed (m3) 0.00236
northern red oak. New building materials, which are most of
british thermal units (Btu) megajoules (MJ) 0.001055
the initial cost, could be replaced by reused lumber. Drying
small amounts of lumber using a dehumidification kiln is a
suitable option for woodworkers even with limited knowl- Contents
edge of kilns.
Page
Keywords: dehumidification, dry kiln, small, MATC,
Introduction............................................................................1
drying, operation, DH, cost
Methodology..........................................................................3
Material..............................................................................3
Experimental Procedure.........................................................3
October 2008
Results....................................................................................5
Bergman, Richard D. 2008. Operation and Cost of a Small Dehumidifica-
tion Dry Kiln. Research Note FPL-RN-0310. Madison, WI: U.S. Depart- Kiln Data............................................................................5
ment of Agriculture, Forest Service, Forest Products Laboratory. 20 p.
Economic Analyses............................................................7
A limited number of free copies of this publication are available to the
public from the Forest Products Laboratory, One Gifford Pinchot Drive, Discussion..............................................................................8
Madison, WI 537262398. This publication is also available online at
www.fpl.fs.fed.us. Laboratory publications are sent to hundreds of libraries Recommendations..................................................................9
in the United States and elsewhere.
References..............................................................................9
The Forest Products Laboratory is maintained in cooperation with the
University of Wisconsin. Appendix ABill of Materials............................................11
The use of trade or firm names in this publication is for reader information Appendix BProcedure for Cutting and Using Kiln
and does not imply endorsement by the United States Department of Samples................................................................................12
Agriculture (USDA) of any product or service.
The USDA prohibits discrimination in all its programs and activities on the
Appendix CDrying Schedules..........................................13
basis of race, color, national origin, age, disability, and where applicable,
sex, marital status, familial status, parental status, religion, sexual orienta-
tion, genetic information, political beliefs, reprisal, or because all or a part
of an individuals income is derived from any public assistance program.
(Not all prohibited bases apply to all programs.) Persons with disabilities
who require alternative means for communication of program informa-
tion (Braille, large print, audiotape, etc.) should contact USDAs TARGET
Center at (202) 7202600 (voice and TDD). To file a complaint of discrimi-
nation, write to USDA, Director, Office of Civil Rights, 1400 Independence
Avenue, S.W., Washington, D.C. 202509410, or call (800) 7953272
(voice) or (202) 7206382 (TDD). USDA is an equal opportunity provider
and employer.
Operation and Cost of a Small
Dehumidification Dry Kiln
Richard D. Bergman, Research Chemical Engineer
Forest Products Laboratory, Madison, Wisconsin
2
Operation and Cost of a Small Dehumidification Dry Kiln
Experimental Procedure
After construction was completed, the dry kiln was loaded
with a local supply of air-dried 4/4 hardwood and softwood
species including red pine, bur (white) oak, black cherry,
Figure 5Side view of dry kiln indicating air and shagbark hickory. All kiln operations were run by
direction and location of major components. DH MATC personnel with oversight by FPL personnel. All four
is dehumidification. dry-kiln runs were done inside a temperature- and humidity-
controlled building, although the kiln can be used outside.
Methodology Run 1 was conducted to verify proper operation of the new
Material DH kiln using air-dried lumber. Air-dried lumber has a mini-
mal chance of casehardening during kiln-drying compared
The Madison Area Technical College (MATC) Wood Tech- with green lumber (Denig and others 2000).
nics Department (WTD) bought the material listed in Ap-
pendix A using a grant through the Wisconsin Department After Run #1 was complete and the dry-kiln operation veri-
of Natural Resources. Personnel from MATC WTD built fied, the dry kiln was unloaded and reloaded with 5/4 green
the 600-bf dehumidification dry kiln based on 2-in. by 6-in. black cherry (Prunus serotina) lumber sawn from a local
residential housing practices. See Bowe and others (2007) portable chainsaw mill operation. The black cherry lumber
for greater construction detail on building this kiln (Fig. 4). was transported in a truck in two trips for a total kiln capac-
ity of 640 bf for Run 2. After kiln-drying the black cherry,
All the kiln components were commercially available. the kiln was unloaded. Prior to reloading, two fans were
A Maytag 30-pint residential model dehumidifier (Whirl- added to the fan deck to increase air flow and uniformity
pool Corporation, Benton Harbor, Michigan) using standard and then the kiln was reloaded with 4/4 green northern red
115-volt power was installed for dehumidification; maxi- oak (Quercus rubra) lumber sawn from a local sawmill. The
mum dehumidifier power consumption was 0.851 kilowatts
3
Research Note FPLRN0310
4
Operation and Cost of a Small Dehumidification Dry Kiln
Results
Kiln Data
Run 1
The drying schedule shown in Appendix C (Table 1) was
based on tracking condensate output from the dehumidifier.
Changes in MC of the four kiln samples are shown in Ap-
pendix C (Table 2). Initial and final average MCDB of 18.4%
and 7.3% were calculated for the charge of air-dried mate-
rial using kiln samples, respectively. The run was completed
in 15 days with no casehardening present during prong test;
thus, no conditioning was required. An average daily mois-
ture loss (DML) of 0.74% was calculated.
Run 2
Figure 9Proper method of cutting a board into The drying schedule shown in Appendix C (Table 3) was
sections for shell and core moisture content based on tracking condensate output from the dehumidifier.
(MC) (Simpson 1991, p. 125)
Changes in MC of the three kiln samples are shown in Ap-
pendix C (Table 4). Initial and final average MCDB of 47.5%
For relieving casehardening found after drying, an electric and 6.8% were calculated for the charge of 5/4 black cherry
steam kettle was used initially but it required refilling every using the kiln samples, respectively. The run was complete
half hour; therefore, a Lasko Model 1129 High Efficiency in 27 days with no conditioning required because the prong
Circulating Humidifier (Lasko Products, Inc., West Chester, tests showed no casehardening. Core and shell final MCDB
5
Research Note FPLRN0310
6
Operation and Cost of a Small Dehumidification Dry Kiln
Table 1Estimated electrical consumption and cost for the small dry kiln
Run Run time Electrical use Electrical costa Charge Cost Consumption
No. (days) (kW-h) ($) (actual bf) ($/103 bf) (kW-h/103 bf)
2 27 920 46.00 640 72 1,440
3 44 1,734 86.72 600 145 2,890
4 29 1,152 57.61 600 96 1,920
a
Average electrical power at MATC (2005) is $0.05 per kilowatt-hour, although residential cost is closer to $0.10 per
kilowatt-hour.
significantly larger deviation of final to initial MC existed Run 4 had four fans operating at 100% for the entire run
for this runTable
compared with the previous two runs.
2Cost comparison for the MATC and Post dryThis in- andkiln
a dehumidifier operating at 50% for the first 18 days
dicates the necessity of using intermediate kiln samples toCost ($/10 only
3
bf)
(no electric heat).
monitor MC for future runs of northern red oak.
Kiln type Electricity Capital costs Maintenance InitialLabor Cost Transportation Total
Highest DML MATC was600
4.6% compared
106159 with the220 maximum 50a Cost for 330building materials
165 was871924
roughly $2,700
daily moisture loss of 1.0% to
Post 2500 503.8% found 100 in the literature50 (Appendix 200 A), and the0bestimated 400
time to build, insulate,
(Denig and others 2000) and falls outside the range of val-
a
Maintenance costs for 600-bf kiln assumed to be the same as 2,500-bf kiln.
paint, and wire the unit was 60 h (personal communication
b
ues reportedLumber was delivered
by Denig to theThe
and others. facility
DMLfor drying.
may have been on September 3, 2006, with Patrick Molzahn, Cabinet Mak-
higher because this loss was averaged over the first 5 days ing and Millwork Program Director, Madison Area Techni-
of kiln operation (kiln samples were not measured daily). cal College, Madison, Wisconsin). Assuming labor costs
A basic specific gravity of 0.56 and green density of for an experienced builder, an hourly labor rate of $35.00
63.6 lb/ft3 was calculated using ASTM D2395-02, and was set; therefore, total cost for the installed and opera-
specific gravity (SG) compares well with the literature tional dry kiln was $4,800, including the $2,100 for labor.
values of 0.56 and 63 for northern red oak, respectively Most of the cost of the kiln was for structural material. The
(FPL 1999). dehumidifier, fans, heater, and controls accounted for only
Run 4 about 20% of the cost. A capable woodworker could reduce
costs greatly by purchasing used (reused) materials or using
The drying schedule shown in Appendix C (Table 7) was
cheaper materials for construction.
based on tracking condensate output from the dehumidi-
fier. Moisture loss for the four kiln samples was shown in Operational Cost
Appendix C (Table 8). The mixed 4/4 hardwoods were kiln- A detailed analysis of the entire costs for Run 3 included
dried from 69.7% MCDB to 8.5% MCDB in 29 days, with the purchase of 600 bf of 4/4 green #2 common red oak for
prong tests showing slight casehardening initially (Fig. 14, $322.83 (including tax) directly from a local sawmill locat-
left) and severe casehardening 1 month later for the northern ed 50 miles from MATC. Two standard trucks were used to
red oak only (Fig. 14, right). Drying stresses occurring after transport the lumber, costing $0.50 per mile for total trans-
2 days indicated a moisture content gradient that required portation costs of $100.00. Electrical costs were $86.72,
equalizing, although the three kiln samples used to measure with additional wood-handling costs of $200.00 assuming
MC gradient between the core and shell showed less than 10 h of labor. Additional wood handling is associated mostly
2% difference. No conditioning was done until one month with loading and unloading kiln and monitoring the kiln.
later. These costs were listed as operational costs because this
Highest daily moisture loss was 5%, which is higher than work was completed by the woodworker who would use the
the 1% to 3.8% found in the literature (Denig and others kiln-dried material. A general labor cost of $20.00 per h was
2000) and may have been even higher because the value of assigned for additional wood handling functions.
5.0% was averaged over the first 4 days of operation (kiln A typical woodworker would buy small quantities of lum-
samples were not measured daily). ber, usually less than 100 board feet. The retail price on
Economic Analyses February 14, 2007, for rough 4/4 #2 common red oak lum-
ber was $1,430 per thousand board feet. In 2006, wholesale
Electrical Consumption
price for rough
Electrical consumption and costs were estimated for Runs 4/4 #2 common red oak lumber was $750 per thousand
2, 3, and 4 (Table 1). Run 2 had two fans operating at 100% board feet on a kiln-dried gross tally (Hardwood Review
for the entire run, a dehumidifier at 100% for the first 20 Weekly: August 11, 2006). Therefore, buying only a small
days only, and 1 day each for the electrical heater at 75% quantity increases the price to $2.00 per board feet for
and 100% power. Run 3 had four fans operating 100% planed, dried #2 common red oak lumber (personal com-
for entire run and dehumidifier operating at 100% for first munication on May 15, 2007, with Terry Mace, Forest
2 days and 50% for next 22 days only (no electric heat). Products Utilization and Management Specialist, Wisconsin
7
Research Note FPLRN0310
Table 1Estimated electrical consumption and cost for the small dry kiln
Run Run time Electrical use Electrical costa Charge Cost Consumption
No. (days) (kW-h) ($) (actual bf) ($/103 bf) (kW-h/103 bf)
2 27 920 46.00 640 72 1,440
3 44 1,734 86.72 600 145 2,890
4 29 1,152 57.61 600 96 1,920
a
Average electrical power at MATC (2005) is $0.05 per kilowatt-hour, although residential cost is closer to $0.10 per
kilowatt-hour.
Figure 14Prong tests for red oak with no conditioning (initial, left; one month later, right).
Table 2Cost comparison for the MATC and Post dry kiln
Cost ($/103 bf)
Kiln type Electricity Capital costs Maintenance Labor Transportation Total
MATC 600 106159 220 50a 330 165 871924
Post 2500 50 100 50 200 0b 400
a
Maintenance costs for 600-bf kiln assumed to be the same as 2,500-bf kiln.
b
Lumber was delivered to the facility for drying.
Department of Natural Resources, Division of Forestry, 50% less than the MATC dry kiln (Table 2). No forklift is
Madison Wisconsin). Based on the initial installed costs of included in this comparison, but air-drying the material is
$4,800 and operating costs for Run 3 of $740 including lum- included in the electrical consumption for the Post 2500.
ber, with an expected revenue of $858, the payback period Air-drying the material prior to kiln-drying would decrease
would be 4.4 years, assuming 10 runs per year for a total of kiln operation time and the amount of electricity used.
44 runs of 600 board feet of 4/4 #2 common red oak lumber.
However, using 4/4 #1 common red oak would reduce the Discussion
number of runs to 17 with operating costs of $876 including Several items were noted during the runs:
lumber, with revenue of $1,158, for a payback period of
A simple timing feature was installed on dehumidifier
1.7 years. No equipment failure or other changes are consid-
during Day 2 of Run 3 to slow the drying rate to prevent
ered during this payback period. Increasing kiln operational
drying stresses. Drying stresses had occurred, although
efficiency was not taken into account for this analysis. Also,
the highest setting for relative humidity on the dehumidi-
as noted, using higher valued lumber would give a quicker
fier was 90%, and this setting was higher than or equal to
payback.
the maximum value any species required for initial dry-
System Comparison Cost ing based on data from AW (2002). After installation, the
Values for a 2,500-bf dehumidification kiln were compared dehumidifier cycled on and off at 6-h increments to pre-
with the MATC dry kiln (Post 2002). The Post 2500-bf dry vent exceeding maximum daily moisture loss. However,
kiln is over four times larger than the MATC dry kiln and the drying rate was still exceeded for both Runs 3 and the
uses kiln carts to move lumber in and out of the kiln. Using northern red oak in Run 4.
a kiln cart reduces the transient time between the end of one Kiln samples were significantly more accurate in
cycle and the start of another but increases the amount of calculating moisture loss than measuring volume of
space required. Transient times are more critical for larger condensate collected from the dehumidifier. This was
operations. Also, track kilns such as the Post 2500 are one of because the dry kiln was not vapor-tight even though a
the two typical options for larger conventional kilns. For the vapor barrier was installed in the walls during construc-
Post 2500, a compressor typical for larger DH kilns is used tion. We determined this because no condensate was
instead of a dehumidifier for the MATC 600. This result collected at later drying stages although the weight of the
showed that the larger Post DH dry kiln would cost roughly
8
Operation and Cost of a Small Dehumidification Dry Kiln
kiln samples was still decreasing. The main cause was time for northern red oak to 3 h on and 6 h off. Other
that the door seals were not holding; therefore, the seals ways are to install a humidistat to control the
need to be either redesigned or manufactured from a dif- dehumidifier to allow wider ranges of RH control and de-
ferent material. crease the dehumidifier fan speed to low speed for slower
Calculated electrical consumption on a kW-h per thou- drying species such as northern red oak. Another option
sand board foot basis was higher than expected because is turning off the dehumidifier and fans at night during
of long drying times. Typical commercial dry kilns con- the early stages of drying to slow the drying rate and al-
sumed roughly 500 to 750 kW-h per thousand board foot low RH to increase, thus conditioning the lumber.
(Denig and others 2000). Building and operating small dehumidification dry kilns
o Run 2 (black cherry) was roughly two to three this give woodworkers greater control and flexibility of the
value at 1,440 kW-h drying process and the entire manufacturing process.
o Run 3 (red oak) was roughly four to six times this Daily monitoring of the dry kiln is a must, especially in
value at 3,180 kW-h the earlier stages of drying.
o Run 4 (mostly red oak) was roughly three to four Increasing the size of the dehumidification dry kiln by
times this value at 2,120 kW-h over four times decreases the overall cost per board foot
by roughly 50%. Also, custom drying typically cost $300
Actual run times were very conservative because
per 1,000 board feet (personal communication, E.M.
(1) the dehumidifier was assumed to be running full-time,
Wengert, Professor Emeritus in Wood Processing, De-
although the unit was not usually operating prior to low-
partment of Forest Products, Virginia Tech University,
ering the RH setting; and (2) the dry kiln operated
October 10, 2006). Therefore, preferred uses for this kiln
5 days longer than required for Run 3. Therefore, the
are drying small quantities of a select species and work-
lumber was over-dried. Even though the timer cycled the
ing with custom material.
dehumidifier on and off, that slowed the drying rate for
Run 3 (6 h on/6 h off) and the fans ran longer. Run 4 Corroding metal brackets and hinges for the kiln doors
gave a more accurate value for electrical usage than mostly occurred from kiln-drying northern red oak
Run 3 because of better control of dehumidifier and (Fig. 15). Less expensive metal was chosen over stain-
because the lumber for Run 3 was over-dried. less steel to determine its effectiveness against corrosion.
More runs are required to determine the level of corro-
The primary drying defect was casehardening. Relieving
sion occurring for the current metal. No corrosion was
casehardening is vital to producing high-quality lumber
found inside the kiln.
for wood products. A new method of conditioning for
Run 4 used a continuous water input into the electric References
steam kettle, which was effective but time consuming.
AW (American Woodworker). 2002. Dry your own wood.
American Woodworker Magazine. 94: 4255.
Recommendations
Original AW (2002) settings for northern red oak were American Society for Testing and Materials (ASTM). 2002.
too aggressive. Greater control of the dehumidifier Standard D 2395-02 - Standard test methods for specific
operation earlier in the kiln schedule would lower the gravity of wood and wood-based materials. ASTM Interna-
amount of casehardening occurring for northern red oak. tional, West Conshohocken, PA. http://www.astm.org.
One way to reduce the initial drying rate and resulting Bond, B. 2006. Design and operation of a solar-heated dry
casehardening for northern red oak is installing addition- kiln. Publication Number 420-030. Blacksburg, VA: Depart-
al pins on the timer to shorten the dehumidifier operating ment of Wood Science and Forest Products, Virginia Tech,
Virginia Cooperative Extension.
9
Research Note FPLRN0310
Bowe, Scott; Molzahn, Patrick; Bond, Brian; Bergman, Tschernitz, John L.; Simpson, William T. 1985. FPL design
Richard; Mace, Terry; Hubbard, Steve. 2007. Dehumidifi- for lumber dry kiln using solar/wood energy in tropical lati-
cation drying for small woodworking firms and hobbyists; tudes. General Technical Report FPLGTR44. Madison,
building your own lumber dry kiln with local building ma- WI: U.S. Department of Agriculture, Forest Service, Forest
terials. PUB-FR-396 2007. Madison, WI: UW Extension Products Laboratory. 17 p.
Wisconsin Department of Natural Resources. 14 p.
Wengert, E.M.; Grimm, P.; Lamb, F.; Muench, J. 1988. Op-
Chen, Peter Y.S.; Helmer, Wayne A. 1987. Designs and tests portunities for dehumidification drying of hardwood lumber
of a solar-dehumidifier kiln with heat storage and heat re- in Virginia. Sandston, VA: Department of Forest Products,
covery systems. Forest Products Journal. 37(5):2630. Virginia Tech University. 34 p.
Comstock, G.L. 1975. Energy requirements or drying of
wood products. In: Wood residue as an energy source.
Proceedings No. P-75-13. Madison, WI: Forest Products
Research Society: 812.
Denig, J.; Wengert, E.M.; Simpson, W.T. 2000. Drying
hardwood lumber. Gen. Tech. Rep. FPLGTR118. Madi-
son, WI: U.S. Department of Agriculture, Forest Service,
Forest Products Laboratory. 138 p. http://www.fpl.fs.fed.us/
documnts/fplgtr/fplgtr118.pdf.
FPL. 1995. Hardwoods of North America. General Techni-
cal Report FPLGTR83. Madison, WI: U.S. Department of
Agriculture, Forest Service, Forest Products Laboratory.
136 p. http://www.fpl.fs.fed.us/documnts/fplgtr/fplgtr83.pdf.
FPL. 1999. Wood handbookwood as an engineering mate-
rial. General Technical Report FPLGTR113. Madison,
WI: U.S. Department of Agriculture, Forest Service, For-
est Products Laboratory. 463 p. http://www.fpl.fs.fed.us/
documnts/fplgtr/fplgtr113/fplgtr113.pdf.
Fuller, James; Hart, C.A. 1994. In: Proceedings, 4th IU-
FRO International Wood Drying Conference, Rotorua, New
Zealand. Factors that influence the prong test. p. 313320.
www.fpl.fs.fed.us/documnts/pdf1994/fulle94b.pdf.
Hardwood Review Weekly. 2006. Hardwood Review
Weekly 22(49):6. Charlotte, North Carolina: Hardwood
Publishing.
Peck, Edward C. 1961. Drying 4/4 red oak by solar heat.
Forest Products Journal. 12(2):103107.
Post, Irwin. 2002. Drying: how to improve the quality of
your lumber while reducing your workload. Independent
Sawmill & Woodlot Management. June/July 2002. 8 p.
Simpson, W.T. 1991. Dry kiln operators manual. Agricul-
ture Handbook AH188. Madison, WI: U.S. Department of
Agriculture, Forest Service, Forest Products Laboratory.
274 p. http://www.fpl.fs.fed.us/documnts/usda/ah188/ah188.
htm.
Simpson, W.T.; Tschernitz, John L. 1984. Solar dry kiln for
tropical latitudes. Forest Products Journal. 34(5):2534.
Simpson, W.T.; Tschernitz, John L. 1988. Performance of
solar/wood energy kiln in tropical latitudes. Forest Products
Journal. 39(1):2330.
10
Operation and Cost of a Small Dehumidification Dry Kiln
11
Research Note FPLRN0310
2. Cut a 2430-in. sample that is free of knots and at least 12 in. from the end of the board. Then
cut two 1-in. sections from the sample board as shown in (Figure 8). Make sure to number the
sections and sample board.
3. Immediately weigh the 1-in. sections (accuracy of about 0.1 g required) and record the weight.
Measure rapidly after cutting because it is important that the sections do not lose weight
before weighing. Place in air-tight bag if not able to weigh within a minute or two.
4. End coat the sample board with either a wax emulsion, rubber-based sealing compound, or
two coats of aluminum paint. Now, weigh the sample board and record weight on sample
(accuracy of 0.1 g).
5. Place sample board in the lumber stack in a location where it will dry at the same rate as the
rest of the lumber in the dryer.
7. Calculate the moisture content (MC) of each section and average the MC of two sections to
obtain the MC for the sample board.
wet weight
%MC 1 u 100
oven dry weight
8. Estimate ovendry weight of sample board using average MC above and weight from step 4.
and record so these data can be used for future moisture content calculations to monitor the
drying rate.
9. To determine the moisture content at any time, reweigh the sample board and calculate.
current weight
Current %MC 1 u 100
Estimated OD weight
12
Operation and Cost of a Small Dehumidification Dry Kiln
13
Table 2Experimental kiln sample record for the mixed air-dried wood species (Run #1)
14
Research Note FPLRN0310
Operation and Cost of a Small Dehumidification Dry Kiln
Table 3Experimental drying schedule for the green 5/4 black cherry (Run #2)
Average Kiln temperature Relative humidity Equilibrium moisture Dehumidifier
Date Days MCDB (%) (F) (%) content (%) setting
9/8/2005 0 47.5 Off
9/9/2005 1 45.5 75.9 92 21.6% 85%
a
9/12/2005 4 84.4 93 22.0% 85%
9/13/2005 5 37.9 97.5 93 21.5% 85%
a
9/14/2005 6 100 90 19.5% 80%
a
9/15/2005 7 98.4 87 18.0% 80%
9/16/2005 8 31.0 90.3 86 17.8% 80%
9/19/2005 11 23.3 101.7 72 12.7% 70%/65%
a
9/20/2005 12 103.1 66 11.4% 50%
a
9/22/2005 14 105.6 56 9.5% 40%
9/23/2005 15 14.8 106.2 49 8.4% 35%
b
9/27/2005 19 10.4 95.2 35 6.6%
a b
9/29/2005 21 92.5 32 6.2%
b
9/30/2005 22 9.1 91 29 5.8%
10/3/2005 25 8.3 96.8 31 6.0% Heater 1200W
a
10/4/2005 26 131.7 20 3.7% Heater 900W
10/5/2005 27 6.9 123.1 20 3.9% End of run
a
Kiln samples were not weighed on this particular day.
b
Dehumidifier not running (relative humidity less than 35%).
15
16
Table 4Experimental kiln sample record for the green 4/4 and 5/4 black cherry (Run #2)
Research Note FPLRN0310
Operation and Cost of a Small Dehumidification Dry Kiln
Table 5Experimental drying schedule for the green 4/4 northern red oak (Run #3)
Average Kiln temperature Relative humidity Equilibrium moisture Dehumidifier
Date Days MCDB (%) (F) (%) content (%) setting
10/25/2005 0 82.9 60.0 50 9.4 90%
a
10/31/2005 6 62.6 96 24.9 85%
a
11/1/2005 7 79.3 97 25.4 85%
a
11/1/2005 7 89.4 93 21.8 85%
a
11/2/2005 8 86.5 96 24.2 85%
a
11/3/2005 9 93.2 93 21.7 85%
11/4/2005 10 64.5 94.8 90 19.7 80%
a
11/7/2005 13 91.0 89 19.3 75%
a
11/8/2005 14 95.2 85 17.2 70%
11/9/2005 15 47.2 97.5 83 16.3 65%
a
11/10/2005 16 103 73 13.0 60%
a
11/11/2005 17 104 68 11.8 45%
11/14/2005 20 29.5 99.3 55 10.0 35%
a
11/15/2005 21 110 48 8.2 35%
11/16/2005 22 23.7 111 39 6.9 35%
a
11/17/2005 23 109 35 6.4 35%
a
11/18/2005 24 111 31 5.8 35%
a
11/21/2005 27 102 26 5.1 35%
11/22/2005 28 14.7 102 24 4.8 35%
11/28/2005 34 9.8 106 19 3.9 35%
a
11/29/2005 35 108 17 3.6 35%
11/30/2005 36 8.8 106 16 3.4 35%
a
12/1/2005 37 106 16 3.4 35%
a
12/2/2005 38 105 16 3.4 35%
b
12/5/2005 41 7.1 106 15 3.2
a b
12/6/2005 42 104 15 3.2
a b
12/7/2005 43 104 15 3.2
a b
12/8/2005 44 104 15 3.2
b
12/9/2005 45 6.1 104 15 3.2
a b
12/13/2005 49 107 14 3.0
12/14/2005 50 5.2 107 14 3.0 End of run
a
Kiln samples not weighed on these days.
b
Dehumidifier not running (relative humidity less than 35%).
17
Table 6Experimental kiln sample record for the green 4/4 northern red oak (Run #3)
18
Research Note FPLRN0310
Operation and Cost of a Small Dehumidification Dry Kiln
Table 7Experimental drying schedule for the green 4/4 mixed hardwoods (Run #4)
Average Kiln temperature Relative humidity Equilibrium moisture Dehumidifier
Date Days MCDB (%) (F) (%) content (%) setting
8/3/2006 0 69.7 81.1 89 19.6 90%
a
8/4/2006 1 92.3 94 22.4 85%
8/7/2006 4 50.8 96.1 88 18.6 85%
8/9/2006 6 43.1 96.8 81 15.5 85%
8/14/2006 11 29.7 97.9 64 11.1 60%
a
8/15/2006 12 103.1 56 9.5 55%
8/16/2006 13 24.7 104.4 49 8.4 50%
8/18/2006 15 20.4 105.8 37 6.7 35%
a b
8/21/2006 18 108.3 27 5.2
a b
8/22/2006 19 110 26 5.0
a b
8/23/2006 20 113.2 24 4.7
a b
8/28/2006 25 115 18 3.6
a b
8/29/2006 26 104 23 4.6
a b
8/30/2006 27 96.4 26 5.2
9/1/2006 29 9.1 80.4 38 7.3 End of run
a
Kiln samples not weighed.
b
Dehumidifier not running (relative humidity less than 35%).
19
Table 8Experimental kiln sample record for the green mixed hardwoods (Run #4)
20
Research Note FPLRN0310