LEARNING OBJECTIVES

SAFETY

Basic Military Requirements (BMR),

Aviation Electricity and Electronics Maintenance Fundamentals Reference,

General Precautions
 Airman,
Navy Safety and Occupational Health (SOH) Program Manual for Forces Afloat,

Navy Safety and Occupational Health Program Manual,

Precautions Regarding Aircraft

Figure 2-1
Precautions Regarding
Personnel and Materials

High-Voltage Precautions
Low-Voltage Precautions

Degree of Shock

First Aid for Electric Shock

Electrical Fires
Volatile Liquids
Compressed Air
Precautions Regarding Tools

Tools and Their Uses

Nonmagnetic Tools
Insulated Tools

Power Tools

Soldering Iron
Grounding

Unscheduled Maintenance
TROUBLESHOOTING TECHNIQUES

Analyze

Detect and Isolate

Continuity and Resistance Checks

Nonelectric Components

Correct and Test

Installation and Repair Practices,

Removal

Installation
Testing

USE OF BASIC TEST EQUIPMENT

Aviation Maintenance Ratings

Fundamentals
Introduction to Test Equipment

Continuity Tests
 Figure 2-2

Grounded Circuit Test

Figure 2-2
Short Test

Figure 2-2

Voltage Tests
Ammeter

Ohmmeter

Wheatstone Bridge

Figure 2-3
Figure 2-3
DC Voltmeter

Introduction to
Test Equipment,
Digital Multimeters

(Figure 2-4, view A)

(Figure 2-4, view B)

Megger
(Figure 2-5)

Figure 2-5, view A

 Figure 2-5, view A

. Figure 2-5, view B,

Oscilloscope

Time-Domain Reflectometry

Figure 2-6
Phase Angle Voltmeter

Figure 2-7
AIRCRAFT WIRE AND CABLES

(Figure 2-8)
Wire Replacement

Introduction to Electrical
Conductors, Wiring Techniques, Installation and Repair Practices,

(Table 2-1)
 Table 2-1 Current Rating of Wires
Continuous duty current (amperes) (2)
Wires in bundles, groups, or harnesses
CONDUCTOR
WIRE SIZE
MATERIAL WIRE TEMPERATURE RATING

221 F (105 C) 302 F (150 C) 302 F (200 C)

COPPER
OR
COPPER
ALLOY

NOTE

ALUMINUM (2)
Wire Selection and Characteristics

MIL-W-22759

MIL-W-25038

MIL-W-81044

MIL-W-81381

MIL-C-7078

MIL-C-27500

Aluminum Wire Properties

 Cleaning and Corrosion
Control,

Wire Identification

Wire Marking

Figure 2-9
(Figure 2-10)
Wiring and Cable Identification Codes

Military
Specification: Wiring, Aerospace Vehicle

Figure 2-12
Unit number
Circuit function letter (except R, S,
T, and Y) Table 2-2 Wiring Circuit Function Code
(Table Circuit
2-2) Function Circuits
Letter
A Armament

B Photographic

C Control surface

Instrument (other than instrument &

D
Wire number flight)

E Engine instrument

F Flight instrument

G Landing gear, wing folding

H Heating, ventilating, & de-icing

J Ignition

K Engine control

L Lighting

M Miscellaneous (electrical)

P Dc power (wiring in the dc power /

power control system is identified by
the

Q Fuel & oil

Wire segment letter
R Radio (pulse technique)

S Radar (navigation & communication)

T Special electronic

U Miscellaneous (electronic)

V Dc power cables & dc control cables

for ac systems are identified by the
circuit function

W Warning & emergency

X Ac power (wiring in the ac power

system is identified by the circuit

Y Armament special systems

Z Experimental circuits
Wire size number

Ground, phase, or thermocouple letter(s):

A, B, C

A B C.

Suffix (when required)

Cable Stripping and Heat Shrinkable Tubing

Figure 2-11.
 Figure 2-12

Soldering
 Table 2-3 Approximate Soldering Iron Size for Tinning
Wire Size Soldering Iron Size
(AN Gage) (Heat Capacity)

Table
2-3

AIRCRAFT ELECTRICAL HARDWARE

Aircraft Structural Hardware for Aircraft Repair

Installation and Repair Practices

Corrosion

Strength

Size

Length

Magnetic properties
 Style

Special features

Lubrication or coating

Shock Mounts

Figure 2-13, views A and B,

Figure 2-13, view B,

Figure 2-13, view A

Electrical Connectors
 Installation and Repair Practices,
Figure 2-14

Fabrication of Cables

(Figure 2-15)
Moisture proofing

Terminal Blocks

Figure 2-16. View A

Figure 2-
16, view B
Junction Boxes

Figure 2-17
Support Clamps

(Figure 2-18, view A)

(Figure 2-18, view B)

(Figure 2-18, view C)

Figure 2-19
Figure 2-20
Conduit and Fittings

SAFETY WIRE

Bonding and Bonding Devices

Purpose
Parts Requiring Bonding

Methods and Materials

Figure 2-21.
Cable Lacing and Tying
Sleeving

(Figure 2-22, view A).

(Figure 2-
22, view B).

(Figure 2-
22, view C)

(Figure 2-22, view D)

MAINTENANCE OF MOTORS AND GENERATORS
Cleaning and Corrosion Control

N Technical Manual (NSTM),

PRINTED CIRCUITS
Circuit Construction

Figure 2-23
Printed Circuit Maintenance

The Naval Aviation Maintenance Program (NAMP),

TEST EQUIPMENT

Aircraft Engine Component Test Stand (AECTS)

(Figure 2-24)
Variable Speed Drive

Test Set Instrumentation

Hydraulic Cooling System

Load Bank

Semiconductor Testing

Huntron Tracker 1000

 (Figure 2-25, view A)

(Figure 2-25, view B)

 (Figure 2-
25, view C)

Huntron Tracker 2000

(Figure 2-26)
General Operation
Front Panel

Figure 2-27 Table 2-4

Back Panel
(Figure 2-28 and
Table 2-5)
 Table 2-4 Front Panel Controls and Connectors

Item
Name Function
No.
 Table 2-5 Back Panel Controls and Connectors
Item
Name Function
No.

CRT Display

Operation of Panel Features

Range Selection
Channel Selection

Figure 2-29
Frequency Selection

Pulse Generator
Troubleshooting Tips
Huntron Tracker 1000

Huntron Tracker 2000

Jet Ignition System Tester

 Figure 2-30

Tachometer Indicator Generator Test Set TTU-27/E, Part Number

8401B

Figure 2-31
Jet Calibration (JETCAL) Analyzer

Figure 2-32
Synchrophaser Test Set

Figure 2-33
 Operation
and Service Instruction Manual

Propeller Synchronizer Tester (TTK-512), Part Number 1383AS200-1

(Figure 2-34)
Test Set, Air Data TS-4508/U, Part Number ADTS-405-8325-M4
(Figure 2-35)

See Table 2-6

 Table 2-6 Test Set, Air Data TS-4508/U
POWER REQUIREMENTS

DIMENSIONS

ENVIRONMENTAL

CONTROL STABILITY

ACCURACY
ALTITUDE

ALTITUDE RATE

SPEED
Capacitive-Type Liquid Quantity Test Set 361046-001, Model TTU 378
A/E

(Figure 2-36)
Fuel Quantity System Check

Test Set Adjustment and Test

Fuel Control Test Set (FCTS) TTU-597/E

(Figure 2-37).
TTU-597/E Operation
TTU-597/E Operating Modes
Angle-Of-Attack Test Set AN/PSM-17A, Part Number SLZ9060

Figure 2-38
Air-Conditioning Test Set AN/PSM-21A
Figure 2-39

Temperature Control System Test Set BR61-103

(Figure 2-40)
Modes of Operation
ELECTROSTATIC DISCHARGE (ESD)

Static Electricity
Causes of Static Electricity
Table 2-7 Triboelectric Series
Table
2-7 POSITIVE (+)

Table 2-8

Table 2-9

NEGATIVE (-)
 Table 2-8 Typical Charge Generators

Work Surfaces

Floors

Clothes

Chairs

Packaging & Handling

Assembly, Cleaning, Test, &

Repair

Table 2-9 Typical Measured Electrostatic Voltages

Voltage Levels @ Relative Humidity

Means of Static Generation
Low (10-20%) High (65-90%)
Effects of Static Electricity

Component Susceptibility

Latent Failure Mechanisms

ESD Elimination

Prime Generators

Personal Apparel and Grounding

Smocks

Personnel Ground Straps

ESD Protective Materials

Conductive ESD Protective Materials

Anti-Static ESD Protective Materials

Hybrid ESD Protective Bags

ESDS Device Handling

Table 2-9

ESDS Device Packaging

Testing/Repair
Review Questions
RATE TRAINING MANUAL USER UPDATE