Stress Analysis Report

Analyzed File: Assembly1.iam

Autodesk Inventor Version: 2014 SP2 (Build 180246200, 246)
Creation Date: 07/03/2017, 12:00
Simulation Author: Ahmed Shawky
Summary:
Project Info (iProperties)

Summary
Author Ahmed Shawky

Project
Part Number Assembly1
Designer Ahmed Shawky
Cost 0000 ..
Date Created 06/03/2017

Status
Design Status WorkInProgress

Physical
Mass 816.777 kg
Area 18843800 mm^2
Volume 104005000 mm^3
x=175.483 mm
Center of Gravity y=2845.36 mm
z=-763.74 mm

Note: Physical values could be different from Physical values used by FEA reported below.

Simulation:1
General objective and settings:
Design Objective Single Point
Simulation Type Static Analysis
Last Modification Date 07/03/2017, 11:59
Detect and Eliminate Rigid Body Modes No
Separate Stresses Across Contact Surfaces No
Motion Loads Analysis No

Mesh settings:
Avg. Element Size (fraction of model diameter) 0.2
Min. Element Size (fraction of avg. size) 0.4
Grading Factor 1.5
Max. Turn Angle 60 deg
Create Curved Mesh Elements No
Use part based measure for Assembly mesh Yes
Material(s)
Name Steel
Mass Density 7.85 g/cm^3
General Yield Strength 207 MPa
Ultimate Tensile Strength 345 MPa
Young's Modulus 210 GPa
Stress Poisson's Ratio 0.3 ul
Shear Modulus 80.7692 GPa
main support
upper bearing plate
upper bearing plate
lower bearing plate
lower bearing plate
draw
bearing small plate
bearing small plate
bearing small plate
bearing small plate
closed plate
closed plate
closed plate
support plate
support plate
support plate 2
support plate 2
support beam
earth plate
stifner
stifner
Part Name(s) stifner
stifner
stifner
stifner
stifner
stifner
short rod
AST_Bearings_22310CW33
AST_Bearings_22310CW33
AST_Bearings_22310CW33
AST_Bearings_22310CW33
bearing house
bearing house
tabak
tabak
bearing house
tabak
bearing house
tabak
long rod
fixed rotation
fixed rotation
Name Generic
General Mass Density 1 g/cm^3
 Yield Strength 0 MPa
Ultimate Tensile Strength 0 MPa
Young's Modulus 0 GPa
Stress Poisson's Ratio 0 ul
Shear Modulus 0 GPa
Skeleton0001
Part Name(s)
new lower support
Name Steel, Mild
Mass Density 7.86 g/cm^3
General Yield Strength 207 MPa
Ultimate Tensile Strength 345 MPa
Young's Modulus 220 GPa
Stress Poisson's Ratio 0.275 ul
Shear Modulus 86.2745 GPa
DIN IPB 160 00000001
Part Name(s) DIN IPB 160 00000002
DIN IPB 160 00000003

Operating conditions

Force:1
Load Type Force
Magnitude 3200.000 N
Vector X 0.000 N
Vector Y -3200.000 N
Vector Z -0.000 N

Selected Face(s)
Fixed Constraint:1
Constraint Type Fixed Constraint

Selected Face(s)
Contacts (Bonded)
Name Part Name(s)
main support:1
Bonded:1
main support:1
main support:1
Bonded:2
upper bearing plate:1
main support:1
Bonded:3
upper bearing plate:1
main support:1
Bonded:4
upper bearing plate:1
main support:1
Bonded:5
upper bearing plate:1
main support:1
Bonded:6
earth plate:1
main support:1
Bonded:7
upper bearing plate:1
main support:1
Bonded:8
upper bearing plate:2
main support:1
Bonded:9
stifner:1
 main support:1
Bonded:10
stifner:2
main support:1
Bonded:11
stifner:3
main support:1
Bonded:12
stifner:4
main support:1
Bonded:13
stifner:5
main support:1
Bonded:14
stifner:6
main support:1
Bonded:15
stifner:7
main support:1
Bonded:16
stifner:8
upper bearing plate:1
Bonded:17
bearing house:1
upper bearing plate:1
Bonded:18
bearing house:1
upper bearing plate:2
Bonded:19
bearing house:2
upper bearing plate:2
Bonded:20
bearing house:2
lower bearing plate:1
Bonded:21
bearing house:4
lower bearing plate:1
Bonded:22
bearing house:4
lower bearing plate:2
Bonded:23
bearing house:3
lower bearing plate:2
Bonded:24
bearing house:3
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:25
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:26
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:27
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:28
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:29
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:30
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:31
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:32
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:33
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
 main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:34
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:35
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:36
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:37
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:38
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:39
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:40
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:41
main beam:1/Frame0001:1/DIN IPB 160 00000003:1
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:42
main beam:1/bearing small plate:3
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:43
main beam:1/closed plate:3
main beam:1/Frame0001:1/DIN IPB 160 00000001:1
Bonded:44
main beam:1/support beam:1
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:45
main beam:1/Frame0001:1/DIN IPB 160 00000003:1
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:46
main beam:1/bearing small plate:1
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:47
main beam:1/bearing small plate:1
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:48
main beam:1/bearing small plate:1
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:49
main beam:1/bearing small plate:1
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:50
main beam:1/bearing small plate:1
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:51
main beam:1/bearing small plate:2
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:52
main beam:1/bearing small plate:2
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:53
main beam:1/bearing small plate:2
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:54
main beam:1/bearing small plate:2
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:55
main beam:1/bearing small plate:2
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:56
main beam:1/bearing small plate:3
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:57
main beam:1/bearing small plate:3
 main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:58
main beam:1/bearing small plate:3
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:59
main beam:1/bearing small plate:3
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:60
main beam:1/bearing small plate:3
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:61
main beam:1/bearing small plate:4
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:62
main beam:1/bearing small plate:4
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:63
main beam:1/bearing small plate:4
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:64
main beam:1/bearing small plate:4
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:65
main beam:1/bearing small plate:4
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:66
main beam:1/closed plate:1
main beam:1/Frame0001:1/DIN IPB 160 00000002:1
Bonded:67
main beam:1/closed plate:2
main beam:1/bearing small plate:1
Bonded:68
main beam:1/closed plate:1
main beam:1/bearing small plate:1
Bonded:69
main beam:1/support plate 2:1
main beam:1/bearing small plate:1
Bonded:70
main beam:1/support plate 2:2
main beam:1/bearing small plate:1
Bonded:71
long rod:1
main beam:1/bearing small plate:1
Bonded:72
fixed rotation:2
main beam:1/bearing small plate:2
Bonded:73
main beam:1/support plate 2:1
main beam:1/bearing small plate:2
Bonded:74
main beam:1/support plate 2:2
main beam:1/bearing small plate:2
Bonded:75
long rod:1
main beam:1/bearing small plate:3
Bonded:76
main beam:1/support plate:1
main beam:1/bearing small plate:3
Bonded:77
main beam:1/support plate:2
main beam:1/bearing small plate:3
Bonded:78
short rod:1
main beam:1/bearing small plate:3
Bonded:79
fixed rotation:1
main beam:1/bearing small plate:4
Bonded:80
main beam:1/closed plate:2
main beam:1/bearing small plate:4
Bonded:81
main beam:1/support plate:1
 main beam:1/bearing small plate:4
Bonded:82
main beam:1/support plate:2
main beam:1/bearing small plate:4
Bonded:83
short rod:1
earth plate:1
Bonded:84
stifner:1
earth plate:1
Bonded:85
stifner:2
earth plate:1
Bonded:86
stifner:3
earth plate:1
Bonded:87
stifner:4
earth plate:1
Bonded:88
stifner:5
earth plate:1
Bonded:89
stifner:6
earth plate:1
Bonded:90
stifner:7
earth plate:1
Bonded:91
stifner:8
short rod:1
Bonded:92
AST_Bearings_22310CW33:1
short rod:1
Bonded:93
AST_Bearings_22310CW33:1
short rod:1
Bonded:94
AST_Bearings_22310CW33:2
short rod:1
Bonded:95
AST_Bearings_22310CW33:2
short rod:1
Bonded:96
AST_Bearings_22310CW33:2
short rod:1
Bonded:97
AST_Bearings_22310CW33:2
short rod:1
Bonded:98
fixed rotation:1
AST_Bearings_22310CW33:1
Bonded:99
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:100
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:101
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:102
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:103
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:104
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:105
AST_Bearings_22310CW33:1
 AST_Bearings_22310CW33:1
Bonded:106
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:107
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:108
bearing house:1
AST_Bearings_22310CW33:1
Bonded:109
bearing house:1
AST_Bearings_22310CW33:1
Bonded:110
bearing house:1
AST_Bearings_22310CW33:1
Bonded:111
tabak:1
AST_Bearings_22310CW33:1
Bonded:112
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:113
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:114
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:1
Bonded:115
AST_Bearings_22310CW33:1
AST_Bearings_22310CW33:2
Bonded:116
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:117
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:118
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:119
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:120
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:121
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:122
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:123
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:124
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:125
bearing house:2
AST_Bearings_22310CW33:2
Bonded:126
bearing house:2
AST_Bearings_22310CW33:2
Bonded:127
bearing house:2
AST_Bearings_22310CW33:2
Bonded:128
tabak:2
AST_Bearings_22310CW33:2
Bonded:129
AST_Bearings_22310CW33:2
 AST_Bearings_22310CW33:2
Bonded:130
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:131
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:2
Bonded:132
AST_Bearings_22310CW33:2
AST_Bearings_22310CW33:3
Bonded:133
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:134
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:135
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:136
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:137
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:138
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:139
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:140
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:141
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:142
bearing house:3
AST_Bearings_22310CW33:3
Bonded:143
bearing house:3
AST_Bearings_22310CW33:3
Bonded:144
bearing house:3
AST_Bearings_22310CW33:3
Bonded:145
tabak:3
AST_Bearings_22310CW33:3
Bonded:146
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:147
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:148
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:149
AST_Bearings_22310CW33:3
AST_Bearings_22310CW33:3
Bonded:150
long rod:1
AST_Bearings_22310CW33:4
Bonded:151
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:152
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:153
AST_Bearings_22310CW33:4
 AST_Bearings_22310CW33:4
Bonded:154
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:155
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:156
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:157
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:158
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:159
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:160
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:161
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:162
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:163
bearing house:4
AST_Bearings_22310CW33:4
Bonded:164
bearing house:4
AST_Bearings_22310CW33:4
Bonded:165
bearing house:4
AST_Bearings_22310CW33:4
Bonded:166
tabak:4
AST_Bearings_22310CW33:4
Bonded:167
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:168
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:169
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:170
AST_Bearings_22310CW33:4
AST_Bearings_22310CW33:4
Bonded:171
long rod:1
bearing house:1
Bonded:172
tabak:1
bearing house:2
Bonded:173
tabak:2
bearing house:3
Bonded:174
tabak:3
tabak:3
Bonded:175
long rod:1
bearing house:4
Bonded:176
tabak:4
tabak:4
Bonded:177
long rod:1
 long rod:1
Bonded:178
fixed rotation:2

Results

Reaction Force and Moment on Constraints

Reaction Force Reaction Moment
Constraint Name
Magnitude Component (X,Y,Z) Magnitude Component (X,Y,Z)
0N 5841.04 N m
Fixed Constraint:1 3200 N 3200 N 6169.32 N m -62.9968 N m
0N 1984.64 N m

Result Summary
Name Minimum Maximum
Volume 104005000 mm^3
Mass 816.777 kg
Von Mises Stress 0.00195455 MPa 761.803 MPa
1st Principal Stress -180.806 MPa 829.48 MPa
3rd Principal Stress -924.86 MPa 163.833 MPa
Displacement 0 mm 16.2308 mm
Safety Factor 0.271724 ul 15 ul
Stress XX -486.416 MPa 521.837 MPa
Stress XY -161.377 MPa 137.859 MPa
Stress XZ -236.32 MPa 212.768 MPa
Stress YY -418.719 MPa 292.477 MPa
Stress YZ -144.634 MPa 194.485 MPa
Stress ZZ -893.712 MPa 800.158 MPa
X Displacement -0.192698 mm 0.673992 mm
Y Displacement -16.0934 mm 0.829164 mm
Z Displacement -2.51944 mm 0.691677 mm
Equivalent Strain 0.0000000103015 ul 0.00326684 ul
1st Principal Strain -0.0000103619 ul 0.00346625 ul
3rd Principal Strain -0.00387501 ul 0.0000132559 ul
Strain XX -0.00203825 ul 0.00227986 ul
Strain XY -0.000998998 ul 0.00085341 ul
Strain XZ -0.00146293 ul 0.00131714 ul
Strain YY -0.00151841 ul 0.00151263 ul
Strain YZ -0.000895353 ul 0.00120395 ul
Strain ZZ -0.00368219 ul 0.00328473 ul
Contact Pressure 0 MPa 654.804 MPa
Contact Pressure X -426.159 MPa 294.173 MPa
Contact Pressure Y -613.741 MPa 508.233 MPa
Contact Pressure Z -549.261 MPa 654.549 MPa

Figures

Von Mises Stress

1st Principal Stress
3rd Principal Stress
Displacement
Safety Factor
Stress XX
Stress XY
Stress XZ
Stress YY
Stress YZ
Stress ZZ
X Displacement
Y Displacement
Z Displacement
Equivalent Strain
1st Principal Strain
3rd Principal Strain
Strain XX
Strain XY
Strain XZ
Strain YY
Strain YZ
Strain ZZ
Contact Pressure
Contact Pressure X
Contact Pressure Y
Contact Pressure Z
D:\learn 2017\crane\Assembly1.iam