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InspectionandTestPlanforReciprocatingCompressor
ActivityBy Remark
No. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument
Manuf. TPI Client

1 PreInspectionMeeting Spec. Spec. MOM H H H

BeforeManufacturing
DWG,Design, DWG,
2 API618 API618 H R A
CalculationDocument Calculationbook
3 WPS&PQR ASME ASMEIX WeldingBook H R A
WelderQualification
4 ASME ASMEIX Certificates H R
Certificates
5 NDTprocedure ASME ASMEV,VIII,IX Procedures H R A
NDEPersonnel
6 ASME ASMEV Certificates H R
Certificates
PWHTProcedure
7 API618 API618 Procedure H R A
(ifneeded)

CompressorMechanical
8 API618 API618 Procedure H R A
RunningTestProcedure

CompressorStripDown
9 API618 API618 Procedure H R A
TestProcedure

PressurecontaingPart
10 HydroStaticTest API618/ASMEVIII ASMEVIII Procedure H R A
Procedure

11 PaintingProcedure ASME Spec. Procedure H R A

Materials

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OriginalMaterial
12 MaterialCertificates ASME/ASTM ASMEII/ASTM H R
Certificates
13 MaterialIdentification ASME ASME Report H W
Visual,Dimensionand
14 ASME/ASTM ASME/ASTM Report H W
MarkingControl
DuringFabrication

ComponenetsVisual
15 API618 API618 Report H W
InspectionforDamage
ComponenetsDimensional
16 checkto DWG/API618 DWG/API618 Report H W
drawingrequirement
InspectionofParts,
ParticularlyCastin
17 DWG/API618 DWG/API618 Report H W
PassagesandPipingfor
Cleanliness
VisualExaminationof
18 ASME/API618 ASME/API618 Report H W
WeldedonConnections
Confirmationof
19 ASME/API618 ASME/API618 ASME/API618 H W
SatisfactoryNDE
ComponenetsMounting
20 DWG/API618 DWG/API618 Report H SW
Control
PistonEndClearance
21 DWG/API618 DWG/API618 Report H W
Control
CrankshaftDeflection
22 DWG/API618 DWG/API618 Report H W
Control
23 RunoutCheck DWG/API618 DWG/API618 Report H W

24 ProperMatchMarking DWG/API618 DWG/API618 Report H W

ProtectionofMachined
25 API618 API618 Report H SW
Surfaces

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HydrostaticTestingof
Cylender,CoolingJackets,
26 ASME/API618 ASME/API618 Report H H
Pressurevessels,Filters
andCooler

27 MechanicalRuningTesting API618 API618 Report H H

28 StripDownInspection API618 API618 Report H H

FinalInspection
FinalVisual&
29 DWG/Spec. DWG Report H H
DimensionalCheck
SurfacePreparationand
30 Procedure SSSP/Spec. Report H W
Painting
31 CheckofNamePlate DWG DWG H H

32 CheckofFinalBook Spec. DWG/P.O H R

Documentation

33 InspectionReports Spec./DWG Spec./DWG Report H R

34 NCR Spec./DWG Spec./DWG Report H R

35 ReviewFinalDataReport Spec./DWG Spec./DWG Report H R

PreShipmentInspection

36 PreservationandPacking Spec. Spec. Report H H

37 Marking Spec. Spec. Report H H

38 LoadingInspection Spec. Spec. Report H H

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ShippingDocument
39 Procedure Spec. PackingList H H
Control
auxilaryequipmentsuchasluboilsystem,filter,silencesr,strainer,piping,steelstructuerandetcarenotincludedtothisITP

Abbreviations:

H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.

R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.

A:Approval
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.

MOM:MinuteofMeeting

P.O:PurchaseOrder

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http://www.inspectionforindustry.com/thirdpartyinspectionforReciprocatingcompressor.html
http://www.inspectionforindustry.com/inspectionandtestplanforReciprocatingcompressor.html
http://www.inspectionforindustry.com/factoryacceptancetestforReciprocatingcompressor.html