Professional Documents
Culture Documents
S.O.P. Type - O
S.O.P. No : - 16
SOP FOR OPTICAL SORTING MACHINE-I Revision No : -
Work Station :
S.O.P. Date / Last Rev.
Owner: Vikash
S.No What Where When Who
1 CLIT (Cleaning, Lubrication, Inspection & At the M/C Before starting the M/C M/C Operator
Tightening)
2 Switch on the "MCB" From Main After CLIT M/C Operator
3 On the main switch of At the M/C After switching on the mcb M/C Operator
M/C
4 On the 'UPS' At the M/C After the main switch of M/C is on M/C Operator
5 Open Air pressure At the M/C After switch on the UPS M/C Operator
valve
6 Check the air pres. At the M/C After Plug on the air pressure ball M/C Operator
4~6kgf/mm2 valve
(60~80 lb/in2)
7 Press Power on Control panel After release air pressure M/C Operator
switch of M/C
9 When Change the setting first loosen and Light Cover in m/c When material to be sorted M/C Operator
remove the cabin
screw of the light cover
and remove it
12 Adjust Head bolt for At front of camera 2 During setting Process operator
Camera 2 for adjusting
head height
13 Adjust Butting bolt for straightening the At front of camera 3 During setting Process operator
product for
Camera 3
14 Raise the screw of Recess check alignment Recess checking After removing the fix rest cover of M/C Operator
Slide if require alignment focus
point
15 Alignment of plating sensor plating sensor of M/C After adjusting the screw of length M/C Operator
dimension alignment Slide
16 Alignment of dividing arm Dividing arm of M/C After alignment of plating sensor M/C Operator
17 Alignment of outlet guider Outlet guider of M/C After alignment dividing arm M/C Operator
18 Alignment of pcs feed guider Above pcs railing of After Alignment outlet guider M/C Operator
M/C
NIPMAN FASTENER INDUSTRIES PVT. LTD.
S.O.P. Type - O
S.O.P. No : - 16
SOP FOR OPTICAL SORTING MACHINE-I Revision No : -
Work Station :
S.O.P. Date / Last Rev.
Owner: Vikash
S.No What Where When Who
19 Adjust the gap of pcs feed slide according Pcs feed railing of M/C After the alignment of head ,length M/C Operator
to the size ,recess dimension alignment and both
sensor
20 Adjust the strip of Hooper Hooper of M/C After adjusting gap of pcs feed railing M/C Operator
21 Check feed sensor of pcs Railing of M/C After adjusting the strip of Hooper M/C Operator
slide
22 Press the button "Feeder on" At the control panel of After checking the alignment of feed M/C Operator
M/C sensor
23 Alignment of recess check At recess After pcs start flow from feed railing M/C Operator
alignment
point
24 Alignment of head dimension At head After the alignment of recess M/C Operator
dimension dimension slide
alignment
point
25 Alignment of length Dimension At length After the alignment of head M/C Operator
dimension dimension slide
alignment
point
26 Alignment of plating sensor At plating sensor After the alignment of length Process
alignment point dimension slide Operator
27 Set Dividing arm At dividing arm point After adjustment of plating sensor M/C Operator
28 Set counting sensor At M/C After alignment of dividing arm M/C Operator
29 Enter the parameters and specification of On system After the alignment of Count sensor Process
product Operator
30 Calibrate cameras as per their required At focusing point of After the entry of specification on Process
parameters camera 1,2&3 system Operator
NIPMAN FASTENER INDUSTRIES PVT. LTD.
S.O.P. Type - O
S.O.P. No : - 16
SOP FOR OPTICAL SORTING MACHINE-I Revision No : -
Work Station :
S.O.P. Date / Last Rev.
Owner: Vikash
S.No What Where When Who
31 Feeder on & 'Run the At control panel of After entry of specification of M/C Operator
m/c M/C measured pcs
32 Close the M/C Door At M/C After M/C running M/C Operator
33 Check indication tower for machine At M/C After Closing M/C door M/C Operator
Running or Stopped
34 Press 'Feeder off ' And 'Stop' At control panel of After Compeletion of product sorting M/C Operator
M/C
35 Shut down the system At M/C After Compeletion of product sorting M/C Operator
36 Turn off Ups power At the M/C After switching off the M/C M/C Operator
37 Switch off the main switch & close air Valve At the M/C After switching off the M/C M/C Operator
MADE BY . APPROVED BY :
PROCESS OPERATOR BUSINESS OPERATOR
(SOP OPERATOR) (CEO / DIRECTOR)
ER INDUSTRIES PVT. LTD.
S.O.P. Type - Operation
S.O.P. No : - 163
SORTING MACHINE-I Revision No : - 00
Work Station : - Final Inspection
Date / Last Rev. Date - 13-08-14
How
Manually
Manually
Manually
Manually
Manually
Visually
Manually
Manually
Manually
Manually
Manually
Manually
Manually
Manually
Manually
Manually
Manually
ER INDUSTRIES PVT. LTD.
S.O.P. Type - Operation
S.O.P. No : - 163
SORTING MACHINE-I Revision No : - 00
Work Station : - Final Inspection
Date / Last Rev. Date - 13-08-14
How
Manually/
Visually
Manually/
Visually
Manually/
Visually
Manually
Manually/
Visually
How
Manually
Manually
Visually - Red
(Stopped)
Green(Running)
Manually
Manually
Manually
Manually
APPROVED BY :
BUSINESS OPERATOR
(CEO / DIRECTOR)
NIPMAN FASTENER INDUSTRIES PVT. LTD.
S.O.P. Type - Work Station
S.O.P. No. -
SOP FOR Work Station No. - Raw Material & Lab
Date / Last amend. Date - 19.08.14
. S.O.P FIFO For Raw Material
Owner: Shashi Bhushan
S.No What Where When Who How
1 Receive Steel wire At Unloading Bay As & When received Process Operator Relevent Document
Rod
2 Test Sample Wire Lab Wire Sample Testing Process Operator Do Testing of Drawn Sample
Stage
3 Put Identification Lab After Testing Ok Process Operator As per Annexure E(QWI-1601)
tag For Lot No.
5 Issue the Raw At Forging M/C Before Setting of Job Process Operator By issue old coil week no. , Day,
Material(Use First & then Coil Serial no.
In First Out
(FIFO) inventory
rotation of
products in all
areas to assure that
oldest products are
used first. )
. MADE BY :APPROVED BY
PROCESS OPERATOR BUSINESS OPERATOR
)SOP OPERATOR( )CEO / DIRECTOR(
NIPMAN FASTENER INDUSTRIES PVT. LTD.
S.O.P. Type - Work Station
S.O.P. No. -
SOP FOR Work Station No. - Dispatch
Date / Last amend. Date - 19.08.2014
. S.O.P FIFO For Finish Good
Owner: Vikas Kumar
2 Put the tags in bins All Zones When material is Process Operator AS per QSP
with receiving date. received
Update Route Card
3 Check the items All Zones After material is Process Operator AS per QSP
delivered for physical received
damages. If damages
component are found,
it should be brought to
the notice of the QA
Manager
4 1. Use First In First All Zones After material is Process Operator AS per QSP
Out (FIFO) inventory received
rotation of products in
all areas to assure that
oldest products are
used first.
. MADE BY :APPROVED BY
PROCESS OPERATOR BUSINESS OPERATOR
)SOP OPERATOR( )CEO / DIRECTOR(